Author Topic: Springfield Flyer.  (Read 1459537 times)

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Offline tauruck

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Re: Springfield Flyer.
« Reply #1080 on: November 06, 2014, 07:44:10 AM »
Joe, thanks man. This post is for you. :cheers:

Sanding fiberglass is one of the worst jobs ever but I've got some cool advice.
I built the plugs for my car using Polystyrene sheet and covered it with glass/Epoxy resin.
There are low spots between the ribs and I made some of my own filler using resin and microballoons.
It sands OK but not great. If you had a small area fine but not for these big parts.

My resin supplier gave me a sample of S Fair 3 fairing paste so I decided today was the day to try it.

Offline tauruck

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Re: Springfield Flyer.
« Reply #1081 on: November 06, 2014, 07:46:52 AM »
The 1kg pack was easy to mix but smells like a fish mongers shop.
I can put up with the aroma if the stuff works.


Offline tauruck

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Re: Springfield Flyer.
« Reply #1082 on: November 06, 2014, 07:54:16 AM »
It went on beautifully and also went a lot further than anticipated.
I used a home made applicator. A piece of 1,5mm ABS plastic about 8" x 3".

At first I thought it was too flimsy but not so. It was perfect.
The paste covered a lot of area and difficult to see are how pronounced the low spots really are.
If this magic paste sands as easily as the manufacturer claims I'm hooked for life.

It went on easy, better than any bondo or my home brewed filler.
In 30 years of working with composites this is definitely a high light.
The goo is expensive but cheap in the amount of work it saves.


Offline Buickguy3

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Re: Springfield Flyer.
« Reply #1083 on: November 06, 2014, 09:16:36 AM »
   Mike,
   Is this the stuff?

http://www.systemthree.com/store/pc/SilverTip-QuikFair-c17.htm
    Doug             
I keep going faster and faster and I don't know why. All I have to do is live and die.
                   [America]

Offline lsrjunkie

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Re: Springfield Flyer.
« Reply #1084 on: November 06, 2014, 09:33:02 AM »
Cool.  :cheers: Thanks for the heads up Mike. I'm dealing with cooler weather in the shop now, so I'm afraid all my glass work will have to wait till things warm up a bit.
Maybe there is no Heaven. Or maybe this is all pure gibberish. The product of a demented hill billy who has found a way to live out where the winds blow. To sleep late, have fun, drink whiskey, and drive fast on empty streets with nothing in mind except falling in love or getting arrested.    H.S. Thompson

Offline tauruck

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Re: Springfield Flyer.
« Reply #1085 on: November 06, 2014, 11:15:58 AM »
Doug, I think they're all pretty similar but the one I used is a 1:1 ratio.
I'll let you know how it sands tomorrow.

Joe, I'm sure you have other work to do in the meantime. We're boiling here.
Summer's in full swing. :cheers:

I finished the roof for the Dakar Rally Nissan today. I'll demold in the AM and see how it turned out.
Lots of Carbon and Kevlar in it. :wink:

Offline tauruck

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Re: Springfield Flyer.
« Reply #1086 on: November 06, 2014, 11:55:26 PM »
The roof turned out good. A little heavy but the next one will be way better.

Offline tauruck

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Re: Springfield Flyer.
« Reply #1087 on: November 06, 2014, 11:59:04 PM »
While the roof was curing under vacuum I did some work on my driver's cell.
Carbon never comes out of the mold with a perfect surface and there are always pin holes
to fill.

I sanded the surface and painted on more Epoxy resin. One more application to go and then it can be clear coated.
Once that's done I can start fitting components. :cheers:

Offline Tman

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Re: Springfield Flyer.
« Reply #1088 on: November 08, 2014, 01:44:50 PM »
Nice progress!

Offline tauruck

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Re: Springfield Flyer.
« Reply #1089 on: November 10, 2014, 11:28:01 PM »
No photos and not much progress o the liner this week.
Work got in the way. :-D

One of my sponsors kind of lost interest and although the product was OK
the personalities involved had problems. The first guy took his own life, the second
went through a messy divorce and never showed for work one day. Gone!
The third, a lady took three months to answer my last email only to tell me she was leaving the company.
The head honcho also never answered my email so I called and told him I was moving on. He said fine.

I contacted Brent Strydom at Klingspor and from the first minute I knew I was onto a good thing.
He wanted in right away. He came around yesterday with more product than I could use and its all top class.
Cutting discs, velcro sanding discs, fan grinders, flapper wheels and belts for most of my sanding machines.
The non stock items are being custom made. :cheers:
These products cost money and I don't know how guys that fund their own builds can afford them.
Fiberglass and Carbon chew up abrasives more than metal IMO and I'd be up a creek without my sponsors.

It turns out that Brent and I went to the same school although he's much younger.
I've been invited to the warehouse where I'll go around with the "picker" and choose more product.
Klingspor have the biggest selection of Tungsten Carbide burrs in Africa and Brent says I can have whatever I need.

Whenever I get down and start thinking that maybe this project will stall miracles like this happen.

Offline Glen

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Re: Springfield Flyer.
« Reply #1090 on: November 11, 2014, 11:02:11 AM »
Your good work skills will pay off when a sponsor sees the product they are giving you being used. It's good advertising for them. Send them photos of you using them(product) so they can place it in the in the company ads. :cheers:
Glen
Crew on Turbinator II

South West, Utah

Offline manta22

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Re: Springfield Flyer.
« Reply #1091 on: November 11, 2014, 11:09:06 AM »
I'll agree with Glen-- good photos of you actually using the product (the more action implied in the photo the better) have more impact than nice static shots of the car. A sponsor needs both types of photos, though- one of the overall car to show what you've built and one showing detail of you using the product. The better the quality of the pictures the more likely they will be used for press releases, advertising, etc.

 Regards, Neil  Tucson, AZ
Regards, Neil  Tucson, AZ

Offline tauruck

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Re: Springfield Flyer.
« Reply #1092 on: November 11, 2014, 11:13:28 AM »
Glen and Neil, that's awesome advice.

I'll make sure I do just that.
Thanks guys. :cheers: :cheers: :cheers: :cheers:

Offline wobblywalrus

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Re: Springfield Flyer.
« Reply #1093 on: November 11, 2014, 11:28:55 AM »
Some of these sponsors might help with crating and shipping.  That will be a big deal in the near future.  Something I never considered, until now.

Offline kustombrad

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Re: Springfield Flyer.
« Reply #1094 on: November 11, 2014, 12:19:21 PM »
Very awesome stuff!!