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Bonneville Salt Flats Discussion => Build Diaries => Topic started by: Milwaukee Midget on June 18, 2008, 12:24:05 AM

Title: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2008, 12:24:05 AM
Well, here goes. 

Three weeks ago, after searching the Midwest for 2+ years, I finally found an affordable tub that I think will make a good candidate for the I/GT class.  It's a very solid 1971 MG Midget that the previous owner had started to restore, but gave up on.  Partially disassembled but very complete, I've spent the last two weeks finishing the disassembly.  The engine and tranny came out this evening, and without the help of a hoist, I might add.  Something to be said for an engine block that's light enough to ship via UPS Ground service.

As is the case with many old cars, there is a lot of clean up to do - I've spent too many years working around grimy projects, so getting it clean is the first order of business.  Most of the work for the next week or so will be just getting the undercarriage cleaned up.  I suspect the lack of rust is due in large part to the fact that the undercarriage is covered with a nice, grimy, impenetrable layer of rust-inhibiting Castrol GTX and road dirt.  It's got to go, along with the squirrel nests, so I'll be doing dirty work for a while.

Pics will be posted once I get to the point that I'm doing something other than scraping goo and removing walnut shells. 

I hope it's interesting.  Target is Bonneville 2009 . . . although I suspect that if I could get 17dracing up here for a weekend, I could be at Maxton next month!

One other thing - anyone out there running Mac OSX that can help me figure out how to post my pics?  Drop me a PM!

Chris Conrad

   
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 18, 2008, 09:39:21 AM
Don't you folks laugh at me -- but I've offered to help Chris with photos/iMac.  Yeah, me -- the guy that can't figure out how to do it on my own, and now I'm trying to help him.  Talk about the blind leading the deaf...

We'll see if he figures out the way to do it.  In the meantime, go ahead and offer help to him, too -- maybe he and I can both learn something.
Title: Re: Milwaukee Midget
Post by: GeneF on June 18, 2008, 06:20:29 PM
Well, here goes. 

Three weeks ago, after searching the Midwest for 2+ years, I finally found an affordable tub that I think will make a good candidate for the I/GT class.  It's a very solid 1971 MG Midget that the previous owner had started to restore, but gave up on.  Partially disassembled but very complete, I've spent the last two weeks finishing the disassembly.  The engine and tranny came out this evening, and without the help of a hoist, I might add.  Something to be said for an engine block that's light enough to ship via UPS Ground service.

As is the case with many old cars, there is a lot of clean up to do - I've spent too many years working around grimy projects, so getting it clean is the first order of business.  Most of the work for the next week or so will be just getting the undercarriage cleaned up.  I suspect the lack of rust is due in large part to the fact that the undercarriage is covered with a nice, grimy, impenetrable layer of rust-inhibiting Castrol GTX and road dirt.  It's got to go, along with the squirrel nests, so I'll be doing dirty work for a while.

Pics will be posted once I get to the point that I'm doing something other than scraping goo and removing walnut shells. 

I hope it's interesting.  Target is Bonneville 2009 . . . although I suspect that if I could get 17dracing up here for a weekend, I could be at Maxton next month!

One other thing - anyone out there running Mac OSX that can help me figure out how to post my pics?  Drop me a PM!

Chris Conrad

   


 What engine do you plan to use?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2008, 07:26:31 PM
I'm destroking a 1275, which will get me the bigger valves and less shrouding.

I know I have an uphill battle with the 5 port head, and I suspect valve overlap on a short stroke Austin engine is going to be key to getting it right, plus maintaining a high compression ratio. 

I am struggling for good advice on an undersquare A-series engine.  Most information out there deals with stock stroke lengths, and almost all of the racing engine development assumes an oversquare configuration.

So I guess I'm building the world's tightest winding tractor motor. :-)

Title: Re: Milwaukee Midget
Post by: GeneF on June 18, 2008, 08:03:46 PM
Had a Morris Minor with the 1098 in it, but replaced it with some rubber bands. Just kidding, actually I'm a fan of the old A series motors. Brit cars have their issues, no doubt, but those little mills sure have proven their worth. Just this past weekend I was at the local vintage races, and those bugeye guys were really leaning on their little 948s pretty hard, quite remarkable. Here's some insperation for you:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2008, 12:01:50 AM
Inspiring indeed!  Thanks for the great pics.  One of the reasons I find this sport so appealing is that in no other motor sport can you find such a wide variety of vehicles and power plants.

I've often thought that the A-series block could be considered the SBC of Great Britain - they found their way into just about anything that rolled - Formula Junior, rally cars, and apparently LSR cars, too.

Speaking of pics, I received a tutorial from SSS earlier today - thanks, Chief!  Hope to have a couple posted during a chassis de-greasing break this weekend.
Title: Re: Milwaukee Midget
Post by: LittleLiner on June 19, 2008, 04:46:11 PM
Love the small bore stuff!!   I'll be watching your progress with great interest.

I'm not sure if you are allowed to do this in GT but . . . . have you considered running just two cylinders in the 1275 and entering J/GT?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2008, 09:14:51 PM
Love the small bore stuff!!   I'll be watching your progress with great interest.

I'm not sure if you are allowed to do this in GT but . . . . have you considered running just two cylinders in the 1275 and entering J/GT?

Well, if I throw a rod, that might be my next option. 

It's an interesting thought.  There could well be an advantage to that in that the intakes and 2/3 exhaust ports are siamesed.  By dedicating the 1 and 4 cylinders to power and porting the head accordingly, a lot of the compromises one needs to make for 4-cylinder operation would be eliminated.  I'm sure the inline 6 guys might have some thoughts on that.   

With such an arrangement, there's less friction, less mass and the potential for better port shaping.  It might actually be able to pull more power per cubic inch

And it would probably sound like a BSA.

An interesting thought, but for the moment, I’m heading out to the garage to listen to the Cubs game, drink beer and scrape grease.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2008, 11:57:05 PM
Update time -

First off, until I upgrade my OSX, I'm still unable to post pics through photobucket, but if you want to see what it looked like when I bought it, those pics are posted on my myspace account.

http://viewmorepics.myspace.com/index.cfm?fuseaction=user.viewPicture&friendID=78709114&albumId=2304217

Between work, gigs and garage time, I haven't been as talkative lately, so here's where I'm at.

The car is stripped down to the tub, and I've been rolling it around the garage on a furniture dolly.

The grease on the undercarriage has been a nightmare.  On a Midget, the driveshaft tunnel is closed off on the bottom, so not only have I had to scrape the undercarriage, I've had to scoop out gunk and degrease the inside of a three foot long driveshaft tube.

This was made easier by simply flipping the tub over on its back on a piece of wafferboard and rolling it around on the dolly.  It's a one-man operation - something to be said for a light-weight.  My good friend, Billy Brunke, refers to this as my "Polish Rotisserie".  He's Polish, so he can say that.  I'm Czech, so I just call it "thrifty".

Taking down the old paint has made me a liar - My earlier claims of a "rust free" car have proven to be less than accurate.  Gratefully, it's confined to the passanger side floor pan and the bottom of the passanger rear fender.  It's a day's work, but easy to accomplish with the car on its back, and replacements are easily had.  I'll be expecting a Christmas card from Moss Motors this year.

Parts are scattered - attic, garage rafters, basement, all tagged and bagged, labled.  My boss is loaning me his sandblast box, so the little pieces are the next process.  I want to have the tub ready to go before the snow falls, and will concentrate on the engine/drivetrain this winter in the basement.

Retrieved the block and head from the shop today - cleaned and magged - no problems - a solid starting point.  Still juggling parts on paper/online.  Destroking this thing is going to give me an outrageous rod ratio.
8.875 deck height.  I'm thinking rod length 6.125 (Chevy), 72 mm pistons (Kawasaki or Honda - depending on the height to the top of the piston and how much meat is available for an offset rebore on the wrist pin), 2.4 stroke = 2.53 rod ratio (!?)  I'll need a piston with about 1 1/2" from the center of the pin bore to the top.  I'll take any thoughts on that - it's all pretty extreme.  Looks like I can shave some off of the deck.  I'll oil 'em and bag 'em tomorrow when I get home.

Tranny needs a rebuild - found a source for a close ratio gearset (Jack Knight - UK).

I've got, what, 48 weeks? :-D   


 
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 12, 2008, 08:37:12 AM
Experience shows that you have 54 weeks of hard work left based on the 48 weeks left.  :roll:
Good luck with your project, keep us in the loop...  :-D
See ya on the salt  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 06, 2008, 12:23:06 AM
Finally - success with photo posting.
Now that I've got it figured out, and my web browser is updated,

These were the first two pics I took of the Midget when I picked it up last June.  Since then the car has been disassembled down to the tub.  But this was my ground zero -
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/asreceived.jpg)

And a peculiarity that caused me to chuckle - just how short does someone have to be in order to require pedal extensions in a car called a Midget?  This is how I bought it.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/howshort.jpg)

Okay, now that I have that figured out, I'll shoot some pics showing where I'm at, and try to get 'em up soon.
Title: Re: Milwaukee Midget
Post by: javajoe79 on November 06, 2008, 11:34:32 PM
Oh man what memories

 A 72 midget was my first car. I could drive it flat out all the way to school. About 87mph the whole way. I really miss that car. When I shut the car off after a hard run, about 10 seconds later, the exhaust would go....buuuuuuuuuWAPPP and a big ass flame would shoot out. At night it was quite spectacular and scared the crap out of alot of people.

 Good luck on the build man.
Title: Re: Milwaukee Midget
Post by: smitty2 on November 07, 2008, 01:06:13 AM
I had a Bug Eyed Sprite when I was in High School... bought it for $50.00 As it was a basket case 4 of my buddies and I put the whole thing in the back of my Dads 68 Chev 1/2 ton. I loved that little car. It had the 800 or something cc. engine in it. Because I'm 6'5" tall it was really comical to see me in that thing.... Kinda like a Gorilla  making love to a Bowling Ball :-o. Sold it for $600.00 bucks... I have no idea what they're worth now days, but I'm sure it's more than that. Man I miss that little car!

Smitty
Title: Re: Milwaukee Midget
Post by: Andy Cooke on November 08, 2008, 06:34:53 AM
I can't tell from your build how familiar you are with the A series engine, I'll assume not much, but no offence if you happen to be a world expert :)

First, do you have this book? http://www.amazon.co.uk/Tuning-Engine-Definitive-Performance-Economy/dp/1859606202
if not get it.

Surprisingly the 1275 is described as a big bore engine.  It started life in the mini cooper S (not swappable with an inline engine), again, the 1275 was the long stroke engine with an 81.3mm stroke (70.61mm bore), the engine started out as a 970 (62mm stroke), grew to 1071cc (68.4mm stroke), and finally topped out at 1275cc.  It's been stretched in the aftermarket to 1596cc.  The 970 engine was the basis of many 1000cc screamer engines, and most 1300cc race engines were bored out to 73.5mm and destroked to 76.5mm.

There is also a factory turbo version in the form of the metro turbo, and apart from the block and crank could be raided for inline use (you'd need to check that the oil pump is OK in the bellhousing, I can't remember). 

Other none factory, but fun options available are 8 port crossflow and 16 valve heads, but you'll need to raid the piggybank first.

The frogeye would have been 948cc originally.

I grew up playing with the A series engine, unfortunately I've done a lot of growing since and things are getting a bit hazy.

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 08, 2008, 11:29:40 AM
I can't tell from your build how familiar you are with the A series engine, I'll assume not much, but no offence if you happen to be a world expert :)

First, do you have this book? http://www.amazon.co.uk/Tuning-Engine-Definitive-Performance-Economy/dp/1859606202
if not get it.

Surprisingly the 1275 is described as a big bore engine.  It started life in the mini cooper S (not swappable with an inline engine), again, the 1275 was the long stroke engine with an 81.3mm stroke (70.61mm bore), the engine started out as a 970 (62mm stroke), grew to 1071cc (68.4mm stroke), and finally topped out at 1275cc.  It's been stretched in the aftermarket to 1596cc.  The 970 engine was the basis of many 1000cc screamer engines, and most 1300cc race engines were bored out to 73.5mm and destroked to 76.5mm.

There is also a factory turbo version in the form of the metro turbo, and apart from the block and crank could be raided for inline use (you'd need to check that the oil pump is OK in the bellhousing, I can't remember). 

Other none factory, but fun options available are 8 port crossflow and 16 valve heads, but you'll need to raid the piggybank first.

The frogeye would have been 948cc originally.

I grew up playing with the A series engine, unfortunately I've done a lot of growing since and things are getting a bit hazy.

Andy

Andy, I claim to be an expert on nothing, and will gladly consider any advise you can throw my way.

The plan is to use the inline block and essentially build it to 970 specs with a .040 overbore.  As I'm sure you know, the crank will be the big issue, as BL never built an undersquare inline A, and the transverse Mini crank won't work in the inline.  Custom rods are in order, unless anybody knows where I can find some NOS Leyland 970 rods -  :roll: - I didn't think so! :-D

I'm familiar with the Weslake and Ardun designs (7 port crossflow), and am also aware the a BMW bike head can be adapted to work, but in the class I'm running, the 5-port design must be maintained.

I have a very dog-eared copy of David Vizard's "Tuning the A Series Engine" 3rd edition (I believe Panic is also singing from the same hymnal), and while I've gathered quite a bit of information from it, most of his engine buildup ideas are based on making the engine larger, which has left me in a quandary as to cam selection.  The short stroke gets short shrift.

Andy, thanks for your input, and thanks for checking out my slow spiral into madness! :-D

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 08, 2009, 09:46:03 PM
Wow, has it really been over a year?  I'm SO ASHAMED.  No excuses, but there is progress.

What was supposed to be a spruce-up of a decent chassis and the addition of a high-winding 1-litre has become just shy of a frame-up restoration.  I'm working out of a garage, and don't have a lot of spare room, but for a period of time, I was able to turn my 2 1/2 car garage into a 4 car . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN3415.jpg)
The black Midget you see here was one I accidentally bought off of eBay.   :|  It was available for "local pickup only", and I dropped by to inspect it.  Floors were gone, but the hood, trunk lid and front fenders were in much better shape than mine.  As it turns out, the guy was into '60's C-body Chryslers, (as am I - LOVE that Virgil Exner period) had a whole front clip from a '61 Newport and also had a pair of Dodge Poly motors, and enough Hemi parts to convert one of the blocks into a Hemi. We talked for hours - great guy.  The bidding started off at $100.00, and because I promised I'd put in a bid on it, I went home and entered a bid of $500.00. 

Bingo - went right to reserve.

Well, Thursday comes along and I'm thinking, "Jeez, do I really have the time/space/inclination to completely disassemble ANOTHER Midget?  I've got so much to do on this one!"  I consoled myself with the fact that my bid was the minimum, and prayed somebody would outbid me.

So the following Tuesday, I rented a U-haul and dragged yet another steaming pile of British tin back to my garage. :roll:  The racer is in the background of the picture, sitting on its side.  Kate suggested that if this was going to be my approach, perhaps I should build shelves for my cars.  I guess I'd rather have her laughing at me than yelling at me.

There was a huge upside to this purchase.  The engine was a 1275, NOT the Triumph 1500 that usually comes in a '75 (the owner had converted it), which gives me a spare block, head, and a good spare transmission.  Additionally, the rubber bumpers for the Midget (and the MGB, for that matter) are no longer produced, and along with the tonneau cover, helped me recoup about half the investment.  Sometimes, e-Bay stings, sometimes, it's a balm.

Jeff Foxworthy once said, "You know you're a Redneck if you have more engine parts in your trunk than under your hood".  Here's a picture of my attic - I'll let you draw your own conclusions.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/toysintheattic.jpg)

In the end, I saved a lot of scratch over buying individual replacement pieces, and have had to make fewer trips to the hardware store for bolts and fasteners.

Anyway, front and rear suspension, firewall, floor pan, differential, rear hubs, bearings and gaskets, steering rack, gas tank, done.  I'm not as far along as I'd like to be, but as long as I'm moving forward, I'll take it.

Title: Re: Milwaukee Midget
Post by: Rob on December 09, 2009, 02:47:31 AM
I dunno Chris,

Once you get that black one stripped and up on it's side I reckon you could disassemble another one comfortably...maybe even slip the body out that door.

Any progress is good progress and looks to me like you're moving right along. I hope you don't sleep under that ortion of your roof space!

FWIW I had an 850 Mini, an 850 van, a MkII Cooper S, a Morris Minor 1000 and an 1100K (Mini). Loads of fun in all of them though the women loved the Morris..go figure.

Keep the pics coming.
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 09, 2009, 09:28:52 PM
Hey, Rob -

Funny you should mention a Morris Minor - I'm thinking of tripping down to Chicago to check one out this weekend -

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=170417558290&viewitem=&sspagename=STRK%3AMEWAX%3AIT

You'd think I'd have learned . . .

Anyway . . .

I want to thank Peter Jack and Cajun Kid for their advice on sealing my firewall earlier this year.  The stock firewall had more holes in it than Mark Sanford's story about his trip to South America, so I cut and bolted some .060 steel to the existing firewall and inner footwell, and took the added precaution of using 3M fire seal around the holes and the edges where it mated up to the stock firewall.  CK recommended .090 aluminum, but I had the steel in the basement, and as per PJ's recommendation, the bolts are stainless.  
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Firewall.jpg)
The front suspension was a long time getting together due to a parts supply problem for the rebuild kit.  I knew I'd be waiting, but it gave me time to prep the A-arms, springs, etc.  The shocks were rebuilt by Apple Hydraulics out east, and they also do vintage American shock rebuilds.  Got great service.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/FrontSuspension.jpg)
The rack came out of the '75, which required the '75 mounts, but other than that, a bolt in.  I chose to use it because of its slower ratio than the original Morris Minor rack in the '71.  An 80" wheelbase is twitchy enough, and I'm not into roll cage testing.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Rack.jpg)

The engine's still waiting in the basement, no progress there - I'm thinking it's time to throw some roller tires on it and send it off to get the cage built.
  

Title: Re: Milwaukee Midget
Post by: Rob on December 09, 2009, 11:17:55 PM
Hey, Rob -

Funny you should mention a Morris Minor - I'm thinking of tripping down to Chicago to check one out this weekend -

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=170417558290&viewitem=&sspagename=STRK%3AMEWAX%3AIT

You'd think I'd have learned . . .
No, no.. someone's moved the steering wheel ;)  Look for rust around the mount for the front of the leaf springs, the usual rust in the floor, rust around the rear window and front shock bolts can break out of the firewall. 1st and reverse gears are super weak, I drove for 6 months with no 1st and reverse  :roll: . Other than that they were a lot of fun, loads of parts available here and in the UK. Datsun/Nissan engine/trans are a common swap though I did see one in the US with a 427  :-o ...$US4200 is a long way from my $A300, yikes.

Now back to the Midget(s)..

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 13, 2009, 11:44:26 PM
A little more progress - steady by jerks.

The rear springs were rebuilt by Babcock Spring here in Milwaukee.  What a cool shop - it's like a postmodern blacksmith's shop, and the folks are great to work with.  Polyurethane bushings, and rebuilt shocks, again, by Apple Hydraulics.  The center section is out of a '59 Bugeye.  4.22 gears, with 24" tires gets me ~7300 RPM at the 121.779 record. 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/rearend.jpg)
No brakes yet, and I left the tank out - GT requires I maintain the stock tank whether or not I use it, but as it's heading out for a roll cage, I thought it best just to leave it in the attic for the time being.

Interesting issue - may have to radius the rear wheel opening, depending on where the tire sits with respect to the front of the wheel well.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Rearwheelclearance.jpg)

A 24" Hoosier drag front leaves me about an 1/8 inch clearance on the opening, although plenty in the well itself.  Probably not an issue if I adjust the wheel backspacing, but without actually having the tire on the rim and on the car, it's tough telling if it will be safe.  I'm thinking I'll trim it a touch.

The Midget's a tough car to find wheels for, as factory wheels were 13" (shown), and there are very, very few aftermarket options with a 4", 4-bolt pattern.  What few there are are 13" or 14", and wider than stock, which is not the direction I want to go.  I'm familiar with Stockton Wheels, but if anybody has another suggestion for a custom wheel manufacturer, don't hesitate to let me know.

Probably all for now, at least until the Holidays are behind me.

 
Title: Re: Milwaukee Midget
Post by: Rob on December 13, 2009, 11:59:47 PM
Chris,

I know you can buy a step up wheel rim locally, I'd assume you can do the same in the US?

These step up outer rims adapt to the next size down center (IE 14" wheel rim to your 13" center, 15" rim to 14" center). If you can already get 14" wheels these may save you some $ assuming you want to go to 15"?

What did you paint your underbody with? POR or??

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Geo on December 14, 2009, 12:32:04 AM
Looking good!  The car that is.  :roll:

You 4 inch bolt pattern equals 101.6 mm.  The only thing close are 100 mm cars and the only ones with 15 inch wheels are:

Ford ESCORT GT     91-96 15 X 6  4X100

ZX2     97-  15X6  4X100

Toyota PRIUS     01-on  15 x ?  4X100

MX-3 GS     92-96  15 X 6  4X100

RIO 5   2000-on  15 x ? and 16 x ?  4x100

Bigger lugs that will allow a slight change in bolt pattern?

Are you going to need to go to 5 lugs? 

Geo
Title: Re: Milwaukee Midget
Post by: wolcottjl on December 14, 2009, 08:17:04 AM
4x100 15" can also be found on Civics and VW's.   I think a few Civics came with 14" as well. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 14, 2009, 08:24:47 PM

You 4 inch bolt pattern equals 101.6 mm.  The only thing close are 100 mm cars . . .

Are you going to need to go to 5 lugs? 


I think you're looking at rule 2.H, and the 5 lug rule pertains to 17" or larger wheels, or tires >29".  (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Hub.jpg)
The hub is 4 point star shaped, so getting 5 lugs on it is a no-go, and that's a shame, because it would certainly make wheels easier to come by.  The 100 mm idea has been used a number of times by Spridget folks, but the money spent refitting the hubs would be easier spent on custom steel wheels where I can choose my offset.

What did you paint your underbody with? POR or??
Cheers,
Rob

Okay, it's "Let's make Fun of Chris" time.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Paint.jpg)
Yup, no fancy-shmancy DuPont, UPG or Eastwood coatings for this boy.
Title: Re: Milwaukee Midget
Post by: LittleLiner on December 14, 2009, 09:49:00 PM
You 4 inch bolt pattern equals 101.6 mm.  The only thing close are 100 mm cars . . .  Geo
Well . . . not quite . .

There are a few 4 inch x 4 inch bolt pattern cars . . . see http://www.teufert.net/wheels/bolt-pat.htm

Chev Vega 71-81 had 4x4 bolt pattern but those were 13 inch wheels and as said before the rims are wider than what you want.  However Jegs has Centerline Auto Drag 05 Series Wheels. They are 15 inchers with a narrow rim specifically offered for running front runners on Vegas . . . . Size: 15" x 3-1/2"  - Bolt Circle: 4 x 4" -  Rear Spacing: 1-5/8"  -  part number 184-055351440

Hope this helps . . . 
.  .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 14, 2009, 10:31:30 PM
Thanks, LL.  I've been working on this balancing act for a while, and Centerlines are always a welcome option.  Now that the parts are back in place, I can get some realistic measurements and move forward. 
Title: Re: Milwaukee Midget
Post by: LittleLiner on December 14, 2009, 10:50:11 PM
MM - I sent you a PM . . .  Art
Title: Re: Milwaukee Midget
Post by: Rob on December 14, 2009, 11:53:57 PM
Chris,

I dunno, it could just be me but... high performance paint and primer sounds like the right stuff  :-D

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 20, 2010, 10:38:18 PM
I'm a bit peeved with Summit Racing.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/FSCN3551.jpg)
Got my seat last week.  Came in fine, it's going to fit nicely, and it verges on comfortable. We're talking three mile trips here, it's not like coach on Northwest Airlines.

BUT . . .

In addition to the price and shipping charges, our good friends in Ohio saw fit to tack on "an additional shipping charge of $19.00 per item due to its large size and/or weight."

Well, I really didn't give it much thought - shipping and handling - I'm not trying to begrudge the guys a profit.  I'm thinking they'll have to box it up in some wacky manner in order to get it to me in one piece.  Weight certainly wasn't the issue.

But if you look carefully at the seat, you'll notice the UPS label.  That's right, they simply stuck a tag on it and threw it into the back of the big brown truck.  The width-length-girth was nowhere close to an oversized item.

I intend to pitch a bitch.

But, hey - check out the head room!
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3552.jpg)
Ultra comfy!
Title: Re: Milwaukee Midget
Post by: Geo on January 20, 2010, 11:01:19 PM
MM,

You'd better get that short guy out of the car and try it yourself!  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 20, 2010, 11:23:10 PM
There are days when I want to crack open my coconut and scoop out all the “dumb”.  Unfortunately, I’ve misplaced my end loader.

Mocking up the rest of the front end, I’m looking at the driver’s side wheel and thinking, “Man, the toe-in on this thing is way out of whack”.  I couldn’t be sure if it was an issue of the spring not settling into place, and with no weight on the front end, I couldn’t be sure if this was how it was supposed to look.  The passenger side looked better, but the thing was nowhere close to aligned, and I wasn’t sure if my eyes were playing tricks on me.
 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3548.jpg)

I grabbed the tape measure, checked rear spring perch distance to front perchs in an “X” pattern, measured the length of the A-Arms, the upper control arm (which is part of the shock on these things, and replaced by my shock rebuild guy).  All this stuff has been replaced, but it’s all off of different cars.  Have the Leprechauns of stacked tolerances played one of their evil tricks on me again?  Everything I measured was spot on.  Frustrated, I grabbed a beer (not my first) and called it quits for the night.

A fresh perspective this evening made all clear.  I had the trunnion on backwards. :roll:
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3550.jpg)

That’s better.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2010, 03:12:01 PM
Just a quick one -

Dropped off the front fenders at Joe "The Body" Phillips' place today.  Joe painted my MGB a few years ago, and seems to have made a career out of removing dings and scratches from my wife's car. :roll:  Ever since I bought my welder, it's become clear that I can't weld for Subaru, so seeing as Joe is the one who will be eventually laying down the paint, I figured it best for both of us to let him fix the tin.

Here's the deal -
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3547.jpg)
The original front fenders (orange) are salvageable pieces, and with a bit of work, could have been used.  That said, some of you are aware that I "accidentally" purchased a '75 Midget off of E-Bay a few months back, and the fenders (black) on the '75 are in far superior shape to the originals.  The problem is that the '75 is a rubber bumper car - the '71 I'm working on is a chromey.  Therefore, the holes for the turn signals (required for GT), don't exist on the '75 Fenders, and are instead, replaced with a different cutout for the bumper bracketing.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3555.jpg)
After assessing the situation over hot coffee, Joe and I came to the conclusion that it would be easier to cut out the cutouts from the '71 and weld them into the '75 fenders.  I'll post his handywork when he gets done.

"So Chris", you ask - "What's all that dust on the floor of Joe's Shop?"  

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3553.jpg)
One of Joe's neighbor's projects.  '32 rails and a Fiber-rod - 383 SBC, King-Bees.  Fiberglass may be easier to work with than steel, but not when it comes time to start block sanding.  I'll try to grab a pic of it when it's done.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2010, 12:01:06 AM
Update -

Front fenders are back from Joe "The Body" Phillip's shop - Joe did a nice job welding in the surrounds, and it will be easy to put the front panels together.

Skeeter stopped by yesterday - he'll be caging the Midget for me.  He races a very mean '57 Bel Air down in Union Grove.  I stopped by his shop early in January and we immediately hit it off.  Yesterday we took some measurements and discussed SCTA rules.  I dropped off my rule book to him in January, and it was clear that he had actually read the thing, and asked some really good questions.  Looks like I have a bit more research to do. Here's a link to his shop.

http://www.skeeters-law.com/Performance.html

Spent today hanging doors and trying to get the gaps right.  Brit Cars :roll:. Not only do you have to get the body gaps right, you've also got to get the windshield angle locked down - it's a removable frame.  I want these angles and gaps right BEFORE the chassis gets stiffend up.

Rear brakes are done, front calipers are rebuilt and awaiting installation, and the master cylinder gets its comeuppance some night this week.

Essentially, the mind numbing tedium of a rebuild.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2010, 11:18:48 PM
Some progress - steady by jerks.

I ordered wheels today, through a company right here in Beerhaven.  Diamond Racing Wheels.  Thanks to Curtis Halvorson for making me aware of these guys in my own back yard.  Talked with Bill Tandetzke, the President, face to face - super guy - and here's the kicker - he asked ALL THE RIGHT QUESTIONS.  He had a Speedweek program sitting on his desk in his office, understands LSR, knows the rules and requirements, and has done work for a number of other teams.  He gave me a tour of the shop (it's got to cover two acres) - it was fantastic.
 
He has a lot of Late Model work on the schedule, but he says he can have 'em done for me in about 4 weeks.  Perfect.

Here's one of the turn signal surrounds welded into place by Joe "The Body" Phillips.  A skim coat and some block sanding, and it'll be good as new.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3646.jpg)
Doors are in place - hey, and they actually open and close!
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3648.jpg)
I'm at the point where the cage will be going in.  Skeeter does a lot of small order job shop stuff, and he's been busy - a good thing in this economy, but the Midget has been languishing.  He wants me to bring it in toward the end of the month.  As most of what I need to do to the chassis at this point should wait until the cage is in, I've been at a bit of a standstill.  

That said, it's given me the opportunity to turn my thoughts toward the engine.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3647.jpg)
The plan is to destroke a 1275 down to 970 specs, a trick the BMC works guys did in the early '60's on the Mini Cooper to produce a factory homologation short-stroke 1 litre.  The problem is that the crank for the 970 Cooper has a different tailshaft than the inline BMC "A" blocks, and even if it could be made to work,  the likelyhood of finding this "hen's tooth" and the accompanying factory rods and extended crown pistons is all but impossible.  Additionally, the budget just isn't there this year to invest in Carrillo Rods, custom pistons and a billet crank.
  
Still, I want to get this thing on the salt this summer, so the plan change is as follows.

I've got 3 inline "A" blocks - a 948, and 2 1275's.  The 948 was my first plan, which I gave up on when I read more about the 970 configuration.
  
Right now, it's a boat anchor, but I do have a good crank for it, and if I relieve the block, the 1275 open chamber head will fit.  I'm thinking of screwing this combination together just to have a moderate output street engine which I can use in the future for some other project, but put it between the fenderwells of the Midget this summer and run the 130 club this September.  And while there's no reasonable expectation of running 130, this will give me an opportunity to make sure the chassis is sorted, and get some experience on the salt in a no-pressure environment.

So there's the update - back to the garage.
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 11, 2010, 04:26:38 AM
The pictures bring back a lot of memories. I'm not sure if they're fond or not!  I was involved in a lot of sports car preparation and racing in the sixties.

Pete
Title: Re: Milwaukee Midget
Post by: GH on March 11, 2010, 01:17:16 PM
MM, here is a photo of my Willys at Union Grove. We were there match racing at a nostalgia race. Got to visit with Broadway Bob, he is a site to behold.
Title: Re: Milwaukee Midget
Post by: Anvil* on March 11, 2010, 01:59:31 PM
Have to agree with sorting out everything else with a reliable motor is a good plan. Helps you keep up the fun factor. Many full-on motors have a very limited life and having other problems while you use your motor up is just frustrating.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 11, 2010, 08:12:05 PM
MM, here is a photo of my Willys at Union Grove. We were there match racing at a nostalgia race. Got to visit with Broadway Bob, he is a site to behold.
Gary, if you bring the Willikers up this way again, drop me a line.  I simply don't get to Great Lakes Dragaway nearly enough. 

Good news about that - the township of Raymond has put aside their noise complaints for the time being, so you can leave your mufflers at home. 
Title: Re: Milwaukee Midget
Post by: GH on March 12, 2010, 09:45:24 AM
MM, had to sell the Willys to have the funds to build the Buick & Studebaker. The engine that was in the Willys is now in the Stude.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2010, 09:31:40 PM
Engine degunkification.
Last post, I mentioned I’ll be building a warmed over street engine to get some track time in this September.  The 948 is option numero uno, but I have more 1275 parts than 948, so today, I started an investigation.  Here’s one of the 1275's – just started tearing it down today -
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3658.jpg)

This is the engine that was “thrown in” on the ’75 Midget deal I made last year.  Currently, it’s seized up, but I still have to pull the pan to determine just how bad it is.  Years of neglect, reassembled with loose head nuts and a broken stud, a bad head gasket and living in a shed with no spark plugs in it for an unknown number of years, has caused an accumulation of grit, grime, and general gunk and rust in the bores.  The head also has that “I’ve been rode hard and put away wet” smell, with sticky, smokey old oil clinging to everything.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3653.jpg)

In other words, it’s a typical old British sports car motor. :roll:

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3659.jpg)

I’ve thrown it up on the stand with a bit of diesel fuel in the bores to see if it will loosen up.  Planning on pulling the pan this week for a peak at what I’m sure will be a cornucopia of otherworldly automotive delights.  I should know by the end of the week as to whether I’ll be able to use it.  None of this is critical – I have spares on almost everything, but I’d like to utilize as much of this engine as possible – it would probably be a bit more useful down the road for whatever it finds a permanent home in than the 948.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 15, 2010, 12:27:38 AM
Here's the basic rollcage design that Skeeter came up with, incorporating input from myself and Jim Miller, whose council has been invaluable - Thanks, Jim.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/MG_for_tech.jpg)

I'm planning on catching up with Skeeter this week.  He's built cages for drag cars and SCCA, but this is his first LSR car.  A lot of you have been down this road, and if there are any ideas or thoughts I should be incorporating, please chime in. 

Thanks!

Chris

:cheers:
Title: Re: Milwaukee Midget - seized pistons
Post by: Milwaukee Midget on March 15, 2010, 09:00:12 PM
W.W.L.S.R.D? :?

Pistons are froze - soaking overnight in diesel didn't help, although one cylinder did drain down a bit.  I pulled the pan and loosened the caps - the crank is not seized.  Who's used what?

I've read of folks using everything from Coca-Cola to Marvel Mystery.

I need a clue, so I'm asking the greatest brain trust in racing.  I'd like to save the connecting rods.

Thanks!

Chris
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 15, 2010, 09:53:07 PM
....some $2 store super-glue...everything I've ever put that on comes apart sooner rather than later :-D :-D................you could try ATF , maybe with some acetone....the coca cola idea is because of the phosphoric acid....I wouldn't go with that for siezed slug because it may make it worse....I don't know if it might have a pickling effect but molasses is good but won't cut the grease........but things that are jammed with rust will free up.............what you're doing there looks like a job I'd avoid.......lazy penile device that I am....... :wink:
Title: Boy Howdy!
Post by: Milwaukee Midget on March 15, 2010, 10:56:39 PM
SUCCESS!  BOY HOWDY, YEAH BABY, 10-4 GOOD BUDDY, THE PISTONS ARE MOVING!

Nothing like a piece of pipe and a 2lb maul.  Just started applying persuasion to each piston, and VIOLA, knocked 'em loose.  Cleaned out what I could, tightened up the caps, and spun her around with the breaker bar.  Still a bit tight, but no visible scoring.

I also finalized the cage plans with Skeeter, made soup, worked eight hours and swept the garage.

A good day!  

NOW I can go to bed!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 17, 2010, 09:47:07 PM
You know the stuff you know, but forget? :roll:

Well, I guess you can't fix a screw-up unless you screw it up first.

"Sometimes the problem is the solution." - Abigail Van Buren

So if the engine is out of the car, and there's nothing to stop the crank from turning like, oh, the rest of the car’s drive train, but the engine is seized up, removing the frozen vibration damper bolt is easy!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3663.jpg)  
“Some of us learn from other people's mistakes and the rest of us have to be other people.”
- Zig Ziglar

So, yeah, the pistons and rods are out - now I have to figure out how to get the crank out. :cry:
 
I'll figure it out, but right now, this “other people” is a bit hacked at himself.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3665.jpg)
The pistons are out - they're shot - but the rods look good, and so do the journals.  Wrist pins were VERY tight on slugs 2 and 3 (the two to the outside) - the holes that were seized.  Looks like a .020 over should clean up the bores.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2010, 07:58:29 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3666.jpg)
Well, that worked.  Looks like the 1275 will be the starting point.  Leverage is my friend. :cheers:

Got the VD off. :?  Perhaps I should clarify that statement, the Vibration Damper . . . yes, that’s better. 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3667.jpg)
Crank looks great all the way around.  The cam, on the other hand, looks like a George Jones crew-cut, circa 1963, with a bit more oil.  Didn’t surprise me – the early ‘70’s in Britain were not known for their high standards when it came to castings and forgings.  The tappets look like somebody maliciously took after them with a center punch. :evil:
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3672.jpg)

APT makes a hardened replacement with a phosphate coating, so that will go on the shopping list.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2010, 10:31:25 PM
Debriefing - Progress on the temporary 1275 is as follows -

Cam off to Oregon for a regrind
Crank at the shop for a polish
Rod bolts came in today - Rods are being sized and shotpeened
Block goes in next week for boring, decking, alignment, hone
Gaskets, seals - ordered and/or in transit
When the crank is done, and we're sure of the bores, I'll be ordering bearings and pistons - probably early next week.
Head - TBD  

Captain Chrispy, over and out.

Oh, yeah - tappets arrived today, too.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 01, 2010, 08:09:53 PM
You've seen this haven't you??  1500cc Turbo Midget project:

(http://www.mgexperience.net/phorum/file.php?3,file=78032,filename=TurboWeb.jpg)

http://www.mgexperience.net/phorum/read.php?3,1291166,1291166#msg-1291166 (http://www.mgexperience.net/phorum/read.php?3,1291166,1291166#msg-1291166)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2010, 06:58:31 PM
Hey, Mike -

It seems the MG Experience site has been down for a few days.  Some server issue, I've been told.  I will check it out when it's back up, and thanks for the link.

Earlier I mentioned that the head was "TBD".  The determination has been made.  Picked up a Longman GT head off of E-bay today.  This head will do duty this September on the 1275 block, and next year on the 970.  Richard Longman raced Minis in Europe for years, and started his company in the early '70's.  They recently closed.  His heads are world renown.  This picture comes to us from the seller.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/BpFtwgCGkKGrHqQOKiQEuELnVeJLBLp7gqY.jpg)
The intake valves are 1.48, which is about as big as one can go in a BMC A head without offsetting the valve guides.  I'll clean it up when it arrives, send it out for a shave and post some more pics.

Oooooh - I'm all excited!  :-D 
Title: Re: Milwaukee Midget
Post by: Tzoom on April 04, 2010, 07:20:14 PM
Just some gee whiz info.  When I was stationed in England I was a member of the Austin Healey club.  At one of our meetings we were invited to a new member's house to see his collection.  This was one of his cars.

http://www.williamsandpritchardregister.co.uk/speedwellstream.htm (http://www.williamsandpritchardregister.co.uk/speedwellstream.htm)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2010, 08:37:37 PM
Tzoom - Thanks for the link.  You look at the doors, the cowl, and the hole in the rocker panel for the jack, and it's pretty clear what that streamliner started out as. :cheers:

There's a fellow I've met, Richard Rooks, who lives here in the Milwaukee area.  He and my wife used to work together a few years ago, and he has one of the Speedwell Sebring Sprites the were built around 1959-60.  I've been told that it's one of only two here in the US.  Speedwell also sold power parts for BMC stuff in the '60's.  In some ways, Speedwell was to Austin and MG what Holman-Moody was to Ford.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2010, 12:04:20 AM
Update - steady by jerks.

I actually have an appointment to finally get the Midget in for the cage.  Saturday AM, it will be heading over to Skeeter's.  He's been REALLY busy, but the next pic of the chassis will have bars. 

Timing on this is great, because I need the space in the garage to prep the MGB for summer.  The tensioner pully plate bolts broke off of the supercharger system on the B, and I had to order up some fabricated spacers from Moss.  If I don't get it running before the weather turns nice, Mrs. Midget will be very angry with me.  In order to extract the broken screws, I have to raise the engine.  :roll: God forbid it be easy.

Received a call from Northwest Import Parts - my cam is done.  It's not a huge cam - .295 lift w/ 264 duration - a strong cam for a street motor - again, a temporary engine.  I'm having him hold it until the block is finished.  I want to order my pistons and bearings from them, so I'll wait and to have freight combined.

Rods and crank are supposed to be done - need to get over there and pick 'em up.

And the head should arrive Friday.  Still waiting on the wheels . . .
Title: Re: Milwaukee Midget
Post by: hotschue on April 09, 2010, 07:21:01 AM
That's progress!!!!  Are you using any 948 stuff??

Udo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2010, 08:21:00 AM
Hey, Udo -  Decided to use the 1275 in a stock configuration this year, and build the short-stroke 970 on the other 1275 block for next year.  If your interested in a 948 block, I'll mail it to you.  In fact, that's how I received it - USPS!

And no wheels yet . . .  :roll:
Title: Re: Milwaukee Midget
Post by: hotschue on April 09, 2010, 04:03:44 PM
Chris, Thanks for the offer, just trying to give my stuff away.  Think I have a lightened/knife edge 948 crank over at the shop.  I had it maged no cracks but haven't seen it for a while.  May be going to Road America in May could drop it off.  If you have a use I'll look for it....

Yes, I have my wheels finished will post some pics over the weekend....think they turned out pretty well.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2010, 01:22:10 PM
Gorgeous day, Saturday.  Rented a trailer and took the Midget over to Skeeter's (FINALLY!).  He'll have it for some time - it's a case where he'll be putting the cage in while he's working around his other jobs.  Hoping to have it back home by Memorial Day at which point I can put the drivetrain in.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN3673.jpg)

Funny thing about the trailer - the U-Haul folks say my T-Bird is incapable of pulling their car trailer, but they'll rent me a 6x12, which weighs about 500 lb's more, and if I wanted to, I could fill it with 3000 lb's of gravel (?!?!) :roll:


Head arrived Friday, I'm going to clean it up today and snap some pics - some aspects on this head might be of interest to those of you who are doing shared intake ports.  Dropped off the block Saturday at C&S for a clean and mag.  Left the rods - after the block checks out, we'll determine overbore and I'll have the the pistons and cam bearings drop-shipped and pressed in.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2010, 08:05:19 PM
Took the valves out of the head and cleaned it up a tad this afternoon.  A bit of a comparison between a stock head and the Longman head
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3674.jpg)
Pretty clearly, the intake and exhaust ports are bigger on the Longman, which is what one would expect.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3675.jpg)
Larger intake valve (1.48) and stock size exhaust (1.3).  Not a lot of room between the two valves on the Longman – something I need to be aware of.  The casting is solid underneath, but heat buildup here can cause the seat to warp a bit.  I'm not going to worry about it this year, but a set of Rimflow valves with confirmation grooves are on the shopping list for next year.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3676.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3677.jpg)
Top pic is the Longman – Bottom is stock.  The stock head has a huge boss that the valve guide sits in.  From the outward face of the intake valve seat to the lowest point of the stock casting, the depth is 1.15”.  The same location on the Longman reads 1.56.  That's a lot of restriction removed, and the bullet nosed valve guide doesn't hurt, either.  
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3678.jpg) (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3679.jpg)
Note the intake port on the modified head.  The casting is very thin between the widest point of the port and the hole that the pushrods pass through.  If you look down the pushrod holes on either side of the intake port, you'll notice inserts that have been pressed in.  This allowed the intake port diameter to be taken out from ~ .94 stock to 1.2.  Maybe that's an old trick that I just learned about today, but by golly, I think it's pretty darned crafty.
So far, I'm pleased with my purchase.


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2010, 07:40:19 PM
It may be unseasonably warm today, but it’s like Christmas here in Milwaukee.  Seems like Santa drives a Fed Ex truck.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3681.jpg)

Of course, the head arrived last week, and yesterday I picked up the rods and crank from the shop.  They did a straightening on the crank - .002 out – and put a nice polish on the journals.  Standard size, loose end of the tolerances, but no cutting necessary.  Also, they resized the rods, shotpeened them, and installed new ARP bolts.  I dropped off the block last week, and it magged out as good, so we’re going a .020 overbore, an alignment hone, and decking to flat.  Less is more.

Ordered up the bearings, bolts and pistons today – they're shipping with the camshaft, and they should all arrive next week.  When the block is done, also next week, I’ll drag it home, tap the oil galleries for new plugs, and give it a thorough cleaning and paint.  I’ll need to drop it back off for the cam bearings to be installed and the wrist pins pressed in.

Parts are accumulating – crank sensor, manifold (not shown – and hey, I’m looking for a 45 DCOE – see “Items Wanted”, or PM me), rockers, gaskets, lifters.  The Midget should be back home by Memorial Day, and I’m hoping to have the engine assembled and ready to drop in over the holiday weekend.

Next week - "some assembly required".
Title: Re: Milwaukee Midget
Post by: Tzoom on April 15, 2010, 09:29:56 PM
I wonder what David Vizard would think of this engine build.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on April 15, 2010, 09:42:40 PM
Hi, looks like it's all coming together! The head looks great, Longman did a nice piece, he's retired now I hear  :oops:

I spy a thermostat sleeve? and are the seals sitting on the inlet guides or are they a different material?

As you are looking for a Weber, I guess the trigger is purely for ignition, what system? Mega Jolt? I'm looking for some of that ford 4 cylinder EDIS stuff myself!

Rockers look good too, where were they from (if I may ask!)

Keep it up, enjoying the build!  :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on April 15, 2010, 09:57:20 PM
Those rockers are very purdy for that old cast inon clunker -- are they stock?  (Sure!)

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2010, 12:26:24 AM
The Rockers are Harland Sharp.  They're bushed, not needle bearing, but I have a couple of friends who run them and swear by them.  About half the cost of Tiltons, and the factory will sell direct.

Good eyes, Graham.  The seals are only on the intakes, and I'm trying to scrounge an ignition system.  I'll keep you posted.

Tzoom, I don't know what David Vizard would think, but his former partner at APT, David Anton and I had a great conversation about cam selection for the 970 for next year.  One problem he brought up, and I had not thought through, is that with my rod to stroke ratio, I may have issues with the valve opening faster than the piston moves out of the way.  To complicate the issue, I need to get the compression up to ~13.5-14 : 1.  It will be a balancing act.  If I use flat top pistons, I'm at ~ 12.5 : 1.  There's plenty of meat to skim off of the head, but that doesn't help with potential interference.

Right now, no big deal - I've got all winter to figure it out.  I just want to get this 1275 screwed together for September. 
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 16, 2010, 01:18:37 AM
Right now, no big deal - I've got all winter to figure it out. . 

Heard that before!!!....great to see the progress Chris.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2010, 12:14:22 AM
This week has been crazy.  This will be a little off topic for a minute, but bear with me.  I'm stage managing a show at the Harley-Davidson museum on Friday, and between advancing that show and editing our next CD, I've been distracted.  

The show is a fundraiser for Guitars for Vets, an organization I do volunteer work for.  Their mission is to get guitars into the hands of physically and mentally disabled veterans, and to teach them to play.  It's a music therapy approach, and to steal their tag line, they're "putting the healing power of music in the hands of heroes".  I think it's worth taking some time out to help.

http://www.guitarsforvets.org/G4V/Home.html

The block is finished, but I'll have to pick that up next week, tap the oil galleries, send it back to get the cam bearings installed, and get the pins fitted onto the con-rods.

My cam came back this week, and I was a bit disappointed.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3682.jpg)
Threads we're bunged up.  It looked like it was chucked up in a drill press.  It was well prepped for shipping, and obvious that it left the shop that way.  I was able to chase 'em out, but now I've got a 5/8 fine thread die that I'll probably never use again. :roll:  The profiles look really good, though, and if this is my only complaint, then I've got few worries..

Anyway, on with the show.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2010, 11:10:18 PM
Quick update.  Mocked up the rockers tonight.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3688.jpg)

Hmmmm . . .

'bout a hundred ways to do this wrong - that was my last count, anyway.

I think I've got it right, but I'm going to sleep on it and look at it again this weekend.

If I do have this right, here's the problem.  The exhaust is on the right.  To line it up with the valve, clearly it will need to be shimmed between the post and the rocker.  That's no big deal.

The intake is on the left.  It's perfect, and that's the problem - it is flush against the post, and will require a shim to prevent it from rubbing.  A thin one will still get me pretty close to center - probably close enough that it won't be an issue.  Still, I can't help but think there's something not quite right.

Hmmmm . . . the oil holes in the shaft.  Hmmmmm . . .

And that's why I'm going to sleep on it.

'night, all.   
Title: Re: Milwaukee Midget
Post by: Geo on April 30, 2010, 11:46:19 PM
Chris,

Looking good!  Glad to see something beyond the body.

The cylinder head, valves, rockers  are left - right - right - left - left - right - right - left.  Swap the two on the exhaust.

The valve position to the rocker stands are far - close - close - far - far - close - close - far.

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 01, 2010, 04:10:54 PM
Thanks, Geoff – Tried that last night, but the problem is now a different issue.

Here's the combination that gets me my alignment from 8 to 1, from the passenger side (and I should qualify that - this is a left hand drive Spridget)
 
Left – Left – Right – Right – Left – Left – Right - Right. 

I’m reminded of “The Hokey-Pokey”, but that’s not what it’s all about.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3689.jpg)

It’s more like “The Chicken Dance”.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3690.jpg)

With the rocker all the way up, it hits the pedestal.  And with a valve a tad shorter than stock, with the rocker at the maximum of its upper excursion, the valve does not completely seat.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3691.jpg)

I’m deciding between clearancing the rocker and clearancing the pedestal.  The rockers are pretty beefy, but simply clearancing the pedestal might not give me enough room – I might still have to clear the flange on the pedestal nut.

So much for the notion of “bolt-on performance”.
   
Title: Re: Milwaukee Midget
Post by: Tzoom on May 01, 2010, 05:04:00 PM
This brings back memories of the Mk IV Sprite I had in England.   It was a 1275 and its gearing was fine for the twisty roads in the area where I lived where you didn't get much above 45 mph but on the motorway going to London it would be turning 4500-5000 rpms at highway speeds.  The Brits built a strong little engine but I marveled that the thing held together sometimes.  What do you figure this engine will be turning at speed when you get it finished?   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 01, 2010, 05:19:22 PM
Well, the plan is

23" tires
4:22 rear
7530 RPM =
122.mph

That will be the I/GT engine, built to 970 Cooper specs, but that's next year.

This year, I'm running this 1275 (the head I'm working on right now will be a part of both engines) at the USFRA event, and if I can make a 100+ mph pass, and the car tracks true, I'll walk away satisfied.

Funny you should bring this up - I've owned 4 MG's over the years, but have never driven a Midget!  My only experience behind the wheel of a Midget will be on the salt. 

I've got to believe that they are a riot on the twisties.  I know my MGB is. :cheers:
Title: Re: Milwaukee Midget
Post by: Tzoom on May 01, 2010, 06:23:18 PM
I've got to believe that they are a riot on the twisties.  I know my MGB is. :cheers:

It was a blast but it could also get pretty exciting.  The car didn't have a whole lot of torque so steering with the back wheels was rare and it wanted to push in the corners sometimes.  Those English hedge rows don't look lethal but they are mostly built on 3 or 4 foot berms.  I had the car against one once.

I guess I'll get to see you run at Bonneville.  I'm going out for WoW and staying over for the Shootout if Max comes.   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2010, 06:46:45 PM
E-mail correspondence with Harland Sharp -

Me -

"I'm running into clearance problems with rockers and the pedestals.
 
Here's what's happening - These are in my photobucket account.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3689.jpg)
 
The head is a 12G 940 casting - open chamber 1275 MG.  The valves have NOT been offset.  In order to get alignment with the valve, the dog leg on the rocker wraps around the pedestal.  Alignment with the valve is spot on, but what happens at full upward extension of the rocker is that it hits the pedestal.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3690-1.jpg) 
 
The problem is that at full upward extension, and with a racing valve that's actually .040 shorter than stock, the valve will not completely seat.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3691.jpg)
 
Do I have this set up right?  It was the only way I could get the rollers to align with the valves.  Do I have the right components here?  Are there any issues in clearancing the inside of the dogleg that are common to this application?  Do I need to do some grinding?"

This from Harland Sharp -

"The way the bodies are designed the smaller offset side should be against the stand, but you also want the rollers lined up on the valve stems so if flipping them around gives you better alignment then do that. As a result you may need to trim the rockers and or the stand a little. I’d focus on the stand first and if you can’t get enough clearance from it then take a little off the rocker."

 :|

COMMENTS, ANYONE?
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 03, 2010, 07:31:13 PM
I'd happily comment but I'm pretty sure after SSS's cuss-mangulator had had it's way with what I wrote it wouldn't make very much sense.....

I think what you have is a SIMPLE BOLT-ON MODIFICATION , that can be fitted with few tools in just a couple of hours by a competent home mechanic in your own garage.These parts have been designed and tested in our workshop and are guaranteed to fit, if in any circumstances they do not fit we will refund your money without question AS LONG AS THEY HAVE NOT BEEN FITTED TO A MOTOR.

I feel your pain brother. There is I think a part of the brain that reassures you when you see something that says" do that, and everything will be OK" , when everything is not OK that part of the brain releases huge amounts of stress hormones which throw absolutely everything into confusion, this confusion soon gives way to an acute sense of lateral thinking and rapid problem solving .....ususally "it's not gonna fit, I'll hit it with this pipe wrench ( where's the ball pein when you need it?) .......

The most annoying type of advice you can ever get is " try this , if that doesn't work then you may like to try this...." invariably trying one way excludes the possibility of trying it the other way ....because you've already wrecked it......

Sorry I couldn't be anymore help..... :wink:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 03, 2010, 08:03:56 PM
Dr. G, if there was a way I could exempt Aussie-talk from the curse-word filter -- I'd do it just so we could enjoy the colorful phrases that arise from the Antipodes.  Sorry that you feel restrained -- I'll try to cut you some slack once in a while.
Title: Re: Milwaukee Midget
Post by: maguromic on May 03, 2010, 08:04:52 PM
I am no expert, but when we had the GMC on the Spintron machine we noticed that if the roller was not perfectly lined up on the tip it tended not to roll properly but rather slide across the tip. In a horsepower limited engine like the GMC and your MG engine, valve train stability means allot.  Maybe Dynoroom will chime in.  Tony
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 03, 2010, 08:26:34 PM
It sure wouldn't bother me to radius those sharp corners on the pedestals. I'd leave the base of the pedestal full size. The easy way to accomplish it would be to use cartridge rolls. If you haven't used them before get them and a mandrel from an industrial abrasives supplier. Once you start to use them more and more uses will appear.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2010, 12:18:39 AM
I'd happily comment but I'm pretty sure after SSS's cuss-mangulator had had it's way with what I wrote it wouldn't make very much sense.....

The most annoying type of advice you can ever get is " try this , if that doesn't work then you may like to try this...." invariably trying one way excludes the possibility of trying it the other way ....because you've already wrecked it......

It does cause one to proceed with caution.  I’m becoming keenly aware that any production based race engine is going to require some custom fitment of components.  As for the cuss-mangulator - don't worry, I suspect we're reading each others minds.

It sure wouldn't bother me to radius those sharp corners on the pedestals. I'd leave the base of the pedestal full size. Pete


Still might have to clear the pedestal nut.  I’d use allens head bolts, but two of these studs are what hold the valve cover in place.  Good news is that the pushrod holes line up with the rocker adjuster screws – a good thing, because the collars in the intake pushrod holes, installed to permit an overbore of the intake port, preclude much reaming of these holes.

Time for some cipherin’.  I’m not making another move until I get my block back, my cam in, and I can look at this entire assembly as a unit.

More variables, please . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 04, 2010, 12:32:52 AM
Would 12 point nuts with the built in washer surface similar to those used for headers solve that problem? I'm sure they'd take the required torque.

I'm rather familiar with those old BMC engines as that's where I started out in the late fifties, early sixties. While it's been a while there seems to be a lot of that stuff stays fresh in my memory. In the case of old British machinery I'm not sure whether that's good or bad. :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Rob on May 04, 2010, 12:46:53 AM
My money's on linishing the top of the post rather than the rocker, it's not doing much out there other than resisting crushing by the nut.

It's been a long time between BMC products but could you not use a piece of hex bar with the lower section turned round and to a smaller OD to clear the rocker? Assuming enough vertical clearance, a grub screw into the top will lock it for you.

The studs for the rocker cover could easily be worked into this setup, I say easily becasue I'm about 15,00 miles away and it looks simple from where I'm sitting  :roll:

On another (much lighter) note, I found this diagram online that should help with the Lucas electricals. It seems pretty faithful to the original to me.

(http://i661.photobucket.com/albums/uu331/Dwizdofoz/Salt%20Stuff/Lucas_circuit_diagram.jpg)

Full size image here for the curious.
http://i661.photobucket.com/albums/uu331/Dwizdofoz/Salt%20Stuff/Lucas_circuit_diagram.jpg

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2010, 12:55:17 AM
Would 12 point nuts with the built in washer surface similar to those used for headers solve that problem? I'm sure they'd take the required torque.
Pete

Thanks, PJ -

GOOD POINT! That's what's recommended when converting over to an eleven bolt head - so it clears the valve cover. Same idea - different application.

Bring on the variables!

And Rob, you can be my point man on the electricals.  I see you've been plunderin' the vaults at Lord Lucas' dark - VERY DARK - castle. :-D
Title: Re: Milwaukee Midget
Post by: Rob on May 04, 2010, 12:59:59 AM
And Rob, you can be my point man on the electricals.  I see you've been plunderin' the vaults at Lord Lucas' dark - VERY DARK - castle. :-D

More like re-living nightmares. I remember carrying a piece of rag specifically to hang down over the Mini grill when it rained.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2010, 12:14:00 AM
Quick update - the shop was unsure as to which way the cam bearings were supposed to be pressed in, otherwise I would have had the block home tonight.  They're doing a bit of research, and I sent them a photo of the cam.  Better to know than to guess.

The machine work looks really nice, the rods are finally fitted to the pistons (I brought them home tonight), and I expect this Friday night will be spent mocking up the valvetrain with the head and cam in place.

Hmmmm . . . pushrods . . . reground cam . . . skimmed block . . . aftermarket roller rockers . . . custom head 

A warm welcome awaits me in the magical world of variables and stacked tolerances.

Title: Re: Milwaukee Midget
Post by: Geo on May 06, 2010, 12:35:51 AM
Chris,

It's late, rough day at work, I  need something else to think about... British auto racing builds is a good subject  :-D

Have you found the limits of the arc the rockers will travel without interference and checked the cam lift to determine the arc is less than the movement to rocker/pedestal contact?  Then see if the roller will stay centered on the valve through the needed arc.  Then see where the valve opening  is for this arc. (I know earlier you showed the valve staying open) Where I am going is... perhaps the pedestals are too short.

Of course this is all well thought out and I am more of an expert on British machines tonight because I had Newcastle beer!  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2010, 08:26:07 PM
Of course this is all well thought out and I am more of an expert on British machines tonight because I had Newcastle beer!  :cheers:

Geo
In my garage, that's called "assembly lube". :cheers:
Missed getting to the shop to pick up the block tonight - going to have to be Saturday morning.
Where I am going is... perhaps the pedestals are too short.
I'll pay attention to that - thanks, Geo.

There are readily available pedestal spacers for these through MiniMania, but they're intended for stock pedestals - I'd probably have to have some made up.  I worked in a machine shop for a short time, back when I had my first MGB, and it sure was nice to hang around after hours and whip up parts rather than having to have everything sourced.

I'd be a bit reluctant to do this, because the pedestals are mounted on the head studs, and I'm a bit queasy about making the studs longer between the block and the nuts.  The pedestal clamps half of the head.  I also need to keep the valvetrain stable.   

Let's see what I see this weekend.  :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 07, 2010, 08:46:55 PM
NEWS FLASH -

I just received confirmation from a supplier in the northern woods of Upper Michigan that a highly secretive prototype high performance device, designed specifically for antiquated, small British racing engines, has been successfully produced in his newly acquired shop. 

I've also been told that it's ready to ship.

Details to follow . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 09, 2010, 02:22:37 PM
The adventure continues . . .

First, the good news – the block is back, it mics up, and it sure looks a lot nicer than it did two months ago.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3693.jpg)

I still need to put the valves back in to confirm the arc of the rockers, but indications are on the valves that clear the pedestals, that with stock pushrods, it should work well.

Yay!

And now for the continuing frustration with the rocker assembly –

Those rockers are very purdy for that old cast iron clunker . . .
Stan

Stan, purdy is in the eye of the beholder.

One of the really screwed up design features of the BMC A series engine is that 4 of the head studs are used to help locate the rocker pedestals.  This creates a clearance problem for the washer –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3694.jpg)

And even the standard nut, sans washer –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3695.jpg)

The pedestals are aluminum, so methinks washers are required.

I’ve got shims for the shaft on order - .010 – to keep the sides of the rocker from rubbing against the pedestal, and that will help a tad.  Peter Jack’s earlier thought on the pedestal nut – using a 5/16 12 point, is probably the way I’ll go for the pedestal stud.  I’m hoping ARP might have a 3/8 fine thread 12 point with a base no larger than 5/8 for the head-pedestal nut, and hopefully corresponding washers.

Did I mention that the stud holes are off center a tad? :roll:

Off to visit Mrs. Midget’s Mom.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2010, 07:45:45 PM
Problem half way solved.  ARP 12 points - Thanks, Peter Jack.  Clears the side of the pedestal, even without the shims, and I get a better quality of nut out of the deal.   Also gives me a bit more room on the front to shave the pedestal to clear the dog leg on the rocker -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3697.jpg)

Ever wonder what the "G" in "MG" stands for? :roll:


NEWS FLASH -

I just received confirmation from a supplier in the northern woods of Upper Michigan that a highly secretive prototype high performance device, designed specifically for antiquated, small British racing engines, has been successfully produced in his newly acquired shop. 

I've also been told that it's ready to ship.

Details to follow . . .

Developed to my exacting standards, and expertly produced by the industrious folks at Kudos Laser Engraving in Michigan's Upper Peninsula -
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3696.jpg)

Always Pimpin' the Peninsula, Slim and Nancy await your orders!  Thanks again! :-D
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on May 13, 2010, 08:05:49 PM
Lookin' good!

Mike
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 13, 2010, 08:17:05 PM
Glad they worked out. I've solved a lot of problems over the years by brain storming with others. This forum allows us to use the same procedure worldwide rather than a small group over coffee or booze. I've also found that the coffee is usually more productive than the booze! :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 13, 2010, 08:20:11 PM
Looking back at the photos, you may want to move that plate to the other side to hide the ding. That's assuming that you're not already hiding a larger one. :evil: :evil: :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 13, 2010, 08:22:41 PM
I wouldn't be surprised if we could make another one for the other side.  What'd you like it to say - "British" to go with "Grenade"?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2010, 08:49:16 PM
Looking back at the photos, you may want to move that plate to the other side to hide the ding. That's assuming that you're not already hiding a larger one. :evil: :evil: :-D :-D

Pete
It will be covering the ding - this was just a photo-op.  I'm thinking of having the Magna Carta inscribed on a much larger one to cover the big dent in the oil pan. :-D
Title: Re: Milwaukee Midget
Post by: Geo on May 13, 2010, 09:19:53 PM
Looks much better with the valve cover on.  All the issues go away!  :wink:

I know what the M stands for:   My

So if you get another speed part from Upper Michigan with "MG  My" on it you will have the info for the curious.

Yes, MG   My Grenade  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Rob on May 14, 2010, 02:37:14 AM
I was hoping for Mighty Go-er.. maybe the next donk then?  :-D

Glad your rocker problems are going away.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 14, 2010, 07:17:24 PM
Just a quick shutout to a certain lurker.

Dad - glad the lightening damage wasn't too sever - good luck with the surgery. 

And no, folks, the two topics are not related.  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2010, 11:53:53 PM
No pics tonight - dead battery in the camera.  The Energizer Bunny let me down. :oops:

Made headway on the short block.  Pistons, rods, crank, all in place, clearances good, a LONG way from the oooey, goooey, seized up mess it was 2 months ago.

Permatex makes a fine assembly lube.

So does Pabst. :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on May 17, 2010, 09:44:22 AM
Enginering by interacting with others with beer  :-o ---Andy & I call it
binge-g-neering  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 18, 2010, 01:00:36 AM
This might actually work. 

I finally summoned up the sack to shave some metal off of the pedestals tonight.  I used one of my ARP nuts as a guide to limit my tendency to overdo things.  (Wow, I just used “nuts” and “sack” in the same paragraph?  Ooops.)

Using a file, and being gentle, I just eyeballed it up, and then I used a fret file to put a nice radius on the edge.  It's nice having luthier tools lying around-

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3699.jpg)

I was surprised that I was actually able to get enough metal removed to allow me clearance, and not have to grind on the rocker itself.  The rocker on the right shows the relieved pedestal, the one on the left is “as shipped” –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3702.jpg)

The result is .023 clearance between the top of the valve and the roller with the rocker all the way back against the pedestal.  Considering that the valve was initially being held open about 1/32, it’s a great improvement.

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3704.jpg)

Here’s my concern - The stock valve clearance is supposed to be .012, and with a high lift cam, I’m supposed to add another .003, so .015 is where I should be setting my valves.  .023 - .015 = .08.  I will have a .010 shim on the shaft between the rocker and the pedestal, which will move the rocker laterally, and should pick me up a couple of thousandths on the inside of the dogleg, but it all seems a bit tight. I don’t want the rocker to slam into the pedestal, and it wouldn’t take much in the way of maladjustment to cause that to happen.  I can shave the rocker a bit, but I’d sure like to avoid that. 

I’m entertaining all thoughts on this one.

P.S.  Good news on the home front.  My dad came through his knee replacement surgery with flying colors.  They actually had him walking on it about 3 hours after the surgery.  :-o
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 18, 2010, 02:28:00 AM
once they work out to make 'em grow they'll start sticking those knees in babies when they're born, my mum has two, she did 30 laps in the swim-a-thon for the local hospital last year , she's 82.......there's a few bits of her I recognize, the rest were made in a factory and inserted under anesthetic.... everytime I speak to her she says , " I'm feeling SO much better"???????? there must be a limit to how good you can feel , she's a glass half full type and its always getting fuller.......

Polish those bits you whittle just to make sure there's no stress rising nicks or scratches....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 19, 2010, 01:49:42 AM
Polish those bits you whittle just to make sure there's no stress rising nicks or scratches....

Doctor's orders? :-D  I'll hit it this weekend - the rest of the week is shot.

After chattin' with PJ on line tonight, I went ahead an lightly clearenced the rockers themselves.  All's good - it really didn't take much to get 'em to a point I felt comfortable with the clearance, and I don't think they're compromised to the point of concern.  I'll know for sure in September.

Speaking of Doctors, they've got dad walking up and down the halls of the hospital again today.  He'll be home on Thursday.  I've nicknamed him "Skippy".

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 19, 2010, 10:28:05 PM
Yeah . . . this is going to work. 

I told Kate tonight that I was going out to the garage to polish my pedestals.  "Plural?” she asked.
 
Some people are good at telling long, elaborate jokes.  Other folks are good with the one-liners.  But I’ve never met anybody as quick with the one-word zinger as Mrs. Midget.

Modified rocker on top, unmodified on bottom, and ultra-shiney pedestal to the left -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3705.jpg)

Finally put it all together, and the geometry looks pretty good.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3707.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3706.jpg)

Still waiting on the shims, but for now, it’s time to drink beer!
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 19, 2010, 11:23:06 PM
Looks good MM. I think it'll work just fine. :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: 116ciHemi on May 19, 2010, 11:38:55 PM
Did you ever get your valve stem length correct so that they seat?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2010, 12:39:05 AM
Did you ever get your valve stem length correct so that they seat?

While they're a little bit shorter than stock, I'm happy with the valve stem length. Anything shorter would have had me changing springs and risk spring binding.

Before I relieved the pedestal and rockers on the intakes, the inside of the dogleg of the rocker hit on the pedestal, which is what caused the intake valve to hang up.  If I had gone with a shorter valve, and it would have had to be about 1/32 shorter, then at rest, geometry as viewed from the side would have been tilted toward the valve.  Then the pushrod angle with respect to the adjuster would have been at an extreme when extended.

You think it's goofy now, wait until next year.  This is with and advertised cam lift of .296.  Next year, it will be a tad more extreme. :-D

Hey, Walt - did you ever get that cam timing adjuster built?  Do you need another project for shop class before you graduate? :roll:  Seriously.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 20, 2010, 02:21:20 AM
I'm probably out of place here Chris...but I was just having a giggle after looking at your "no hat" under the avatar...... now doesn't it go "big hat no cattle" .....I thought you could at least have written " all bull,no hat" :wink:

you can tell the Missget that, or is it Gidget.....

while we're here I see you didn't machine the rocker gear to fit , you "relieved it"...by hand....indeed.

enough for now.
Title: Re: Milwaukee Midget
Post by: RidgeRunner on May 20, 2010, 06:38:37 AM
LSR folks are sure wide awake tomorrow nights down under............ :-D

                                                                Ed
Title: Re: Milwaukee Midget
Post by: bvillercr on May 20, 2010, 02:40:06 PM
looking good, and keep up the good work. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2010, 06:07:10 PM
LSR folks are sure wide awake tomorrow nights down under............ :-D

                                                                Ed
Ed, it's all a matter of perspective - If you ask them, we're living in the past! :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2010, 06:33:43 PM
...... now doesn't it go "big hat no cattle" .....I thought you could at least have written " all bull,no hat" :wink:

I'd always heard it "all hat, no cattle".  Other than steak on the grill, I've got no use for bovines - neither does Kate's brother, who is a Veterinarian.  His complaint?  "Every time you examine a cow, you've got to shove your arm up it's . . ." - well, you get the picture.

while we're here I see you didn't machine the rocker gear to fit , you "relieved it"...by hand....indeed.

And I tortured myself thinking it through, too.  I don't have ready access to a mill, which would have been my preferred method, but after vacillating for a week, I finally just said to myself, "It ain't getting done you sitting around thinking about it".  I went slow with the Dremel, and didn't let any heat build up.  If it breaks, I'll remember to not try it again.

It's all an experiment . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2010, 10:17:03 PM

while we're here I see you didn't machine the rocker gear to fit , you "relieved it"...by hand....indeed.



I am such a dolt . . .  :|
Title: Re: Milwaukee Midget
Post by: 116ciHemi on May 20, 2010, 11:28:43 PM

Hey, Walt - did you ever get that cam timing adjuster built?  Do you need another project for shop class before you graduate? :roll:  Seriously.

Tomorrow is our last official day of work at school before cleanup starts, so no. Technically, I graduated Wednesday, but I still go in because before school is over, I have to finish the timing gear (started today), finish my new cold air intake (almost done), and get my new seat frame made (a pile of aluminum scraps on a bench right now). That doesn't count the fact that I told the teacher I would also reassemble the ram EDM machine that I have never touched before.
Title: Re: Milwaukee Midget
Post by: doug odom on May 20, 2010, 11:30:00 PM
Midget, How is the rocker geometry? If your going to change to a bigger cam later have you thought about longer valve stems - springs - pushrods. Most motors I configure the pushrods are the last thing I get for it. Sorry, I have not been following this so if you have already addressed this, my bad.
Title: Re: Milwaukee Midget
Post by: Anvil* on May 20, 2010, 11:44:51 PM
Enjoying the build. 8-)

Watching high-tech vacuum film-coating equipment go together near Manchester, it was common to see things come off to be hand-filled and polished to fit rather then sending parts back to the shop. Old world craftsmanship. Rather necessary since all information flow is mostly one direction only. Errors seen on assembly rarely, if ever, get back to engineering to be corrected.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 21, 2010, 12:57:59 AM
Midget, How is the rocker geometry? If your going to change to a bigger cam later have you thought about longer valve stems - springs - pushrods. Most motors I configure the pushrods are the last thing I get for it. Sorry, I have not been following this so if you have already addressed this, my bad.

Hey, Doug –

The current cam has a lift of .295, with a 1.5 rocker ratio.  Next year’s engine will be running a .325 lift cam, which is what the head was originally set up for with 1.5’s.  That will give me .4875 lift on the valve full open.  The valves and springs have already been run at that height with no bind, but your question has got me wondering what these rockers will look like at that height.  Now you've got me thinking.   So far, I’ve just been eyeballing it, but maybe I should actually take some measurements. 
 
For next year, pushrod length is going to hinge on the base circle of the cam, I’ll be shaving about a quarter of an inch off of the top of the block (yeah, really), and I’ll need to shave the head (maybe at an angle?)  Additionally, I also need to make the valves operate in a really tight space.  The rod ratio can get ridiculous on this combo, which will dangle the piston directly under the head for a long period of time.  There’s an awful lot to think about.  The timing events are going to have to be spot-on – little room for error.

Yeah - maybe I should actually take some measurements.

 
Title: Re: Milwaukee Midget
Post by: bvillercr on May 21, 2010, 10:05:55 AM
Classic example of the commitment to build a faster machine, you got the itch bad.   :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 22, 2010, 11:27:04 AM
Enjoying the build. 8-)

Watching high-tech vacuum film-coating equipment go together near Manchester, it was common to see things come off to be hand-filled and polished to fit rather then sending parts back to the shop. Old world craftsmanship. Rather necessary since all information flow is mostly one direction only. Errors seen on assembly rarely, if ever, get back to engineering to be corrected.

Thanks, Anvil* -

My dad was a purchasing manager for Rockwell, and before that, worked as an inspector.  He had a very sharp kid that worked with him, John Stack, who I went to school with.  If a piece that had been outsourced came in screwed up, they needed to pounce on it and get it right.  Dad would be on the phone, pitch a bitch, and after that, John would tenaciously dog them until it arrived.
 
The general consensus was this -

The problem was not with the engineers - the problem was usually with the engineering department.

And while John doesn't work for me, I do have a grinder and a timetable. :-D
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on May 23, 2010, 11:21:52 AM
Just for fun: heavily modified 1293cc Midget on Portland Craigslist: http://portland.craigslist.org/mlt/cto/1753253847.html (http://portland.craigslist.org/mlt/cto/1753253847.html)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 23, 2010, 12:58:59 PM
Just for fun: heavily modified 1293cc Midget on Portland Craigslist: http://portland.craigslist.org/mlt/cto/1753253847.html (http://portland.craigslist.org/mlt/cto/1753253847.html)

Mike

Thanks, Mike.  For what he's asking for the car, one couldn't build the engine.

I had forgotten that MG made a fuel injected, turbo version of this engine for domestic consumption.   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 23, 2010, 10:17:32 PM
Well, it’s starting to look like an engine.  Crank is in, oil pump, timing gear and chain (adjustable next year).  Shims came in for the rocker shaft – I’ll hit that tomorrow – seems I’ve taken the valve train apart and put it back together so often I can do it in my sleep.  Flywheel has been on order since mid-April.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3710.jpg)

I’ll need to take it back out to the garage to finish it.  I’ve been doing the assembly in the abandoned control room of my basement recording studio, and thus the curtains and sound insulation.  Quiet, air conditioned comfort, very clean and dust-free, unlike my garage.  And now that I’m looking at the pictures, I realize I need to bend over the lock tab on the crank pulley.  Tomorrow.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3711.jpg)

It's come quite a ways from this seized up old boat anchor -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3657.jpg)

And Kate made cake!  Coconut-lemon.  I’ve been a good boy, so I’m going to have a slice.
   
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3709.jpg)
Title: Re: Milwaukee Midget
Post by: SPARKY on May 24, 2010, 12:07:54 AM
Was the good boy a self proclamation or Miss Hate's  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 24, 2010, 06:28:03 PM
Was the good boy a self proclamation or Miss Hate's  :-D
It's one of those consensus opinions.  Which means I agree with her, or she kicks me in the nuts.  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2010, 08:39:53 PM
Bit of a standstill.  Waiting on parts . . . and my car . . . :roll:

Scheduled to check my fit in the Midget next weekend - final measurements before the shoulder bars and braces go in.

Fiasco with my flywheel supplier.  They showed "more than 10 available" - turns out they've been backordered since February.  I've been told "2 weeks" . . . 3 times . . . :roll:

Wheels still have not been finished.  I was told 4 weeks . . . 8 weeks ago . . . :roll:

Other than some port matching on the manifold, finishing the short-block, and shooting some paint on the engine, there's not a lot I can do at this point.

I suppose I could mow the lawn . . . :roll:

Or . . .

 :cheers: :cheers: :cheers: :cheers:

Yeah, that's what I'll do.

What, 108 days 'til WOS?

Plenty of time . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2010, 05:11:50 PM
Still dead in the water - sort of.

Waiting on:
Flywheel
New rocker adjusters
Header
Wheels

The Midget is still at the welder's shop.

I did get the block painted, the front fenders and hood prepped, and picked up a decent set of used bumpers (GT - a Production Class requirement).

Threw out a pile of parts earlier that will never be used, so now I'll make a list of what's useable and start placing orders for what's left to get.

Just trying to make the minutes count.


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2010, 11:50:03 PM
Forward -

1. Stopped by Skeeter's tonight, the cage is looking good.  We set the location for the door bar.  Final welding should be done by - next week?

2. Ordered up my 45 DCOE tonight.  Couldn't find a decent used one, so I bit the bullet and bought a new one.  The clock is ticking
.
3. Started a final buy list of the stupid components I'm going to need.  The way my luck has been running, I'd better get this stuff ordered now.  Seems 4 weeks can turn into an uncertain 14.  As an example -

4. Diamond Wheels got back to me this week -

"We should have your order ready next week. We will give you a call when they are done so you can pick them up."

5. Made a Lexan vent window to meet the cockpit ventilation requirements.

6. No news on the rocker adjusters.

7. No news on the flywheel.

8. No news on the header.

96 days 'til WOS. Minus 12 - I have a 12 day stretch where I'll be pulling a double.


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 11, 2010, 08:07:20 PM
Well, well, well – it’s actually starting to look like some sort of a race engine.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3713.jpg)

Header arrived today – a Pacesetter – not my first choice, but a Maniflow is at least 6 weeks out, and given my recent luck with ordering parts, I figured I was wise to go with something in-stock and ready-to-ship.

Ordered up the 45 DCOE last night, along with an assortment of jets, venturis, emulsion tubes and linkage – that’ll look sharp on this.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3714.jpg)

As usual, some trimming will be necessary.  The flange is about 1/4” thick, which mates up well to the thickness of the intake flange – they share bolts.  Don’t you just love tractor technology?

But now I’ve got something to do this weekend, and I’m grateful for that.

Thanks all for the thoughts and help on the blowshield.  Here’s the link, if you haven’t read it yet, or are just bored -

http://www.landracing.com/forum/index.php/topic,8045.0.html
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2010, 12:39:22 AM
From my flywheel supplier :evil: -

"Mr. Conrad,

        We have just been advised that status of your item #120325290504 has not changed.   As you know, the release time is just a given time frame; it may be less or increase at the manufacturer authorization. According to the manufacturer the excepted release time for this part, at this time is 3 weeks.

We again, apologize for any inconvenience this may cause. It is still our intention to complete your transaction as soon as possible and will continue to send updates regarding your order as we receive them."

Ouch - 3 more weeks on the flywheel?  This is starting to get a bit silly. 

Better news on the new rocker adjusters  8-) -

"Thank you for your order. This e-mail will provide the details of what has been shipped along with details of pricing, and back-orders if any. Please feel free to e-mail or call with questions."

The order was shipped complete.  I'll see them Monday.

Good news?  Ordered tires from Summit on Monday  :lol:, they shipped them on Tuesday, and they're in my attic.

Best news?

"Your package is on time with a scheduled delivery date of 06/18/2010."

That would be the Weber DCOE.  :cheers: :cheers:

Wheels?  Let’s just put it this way – there’s a reason my tires are in the attic.  :roll:


   
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 18, 2010, 01:18:31 AM
Crikey......sounds like it might be time for some renovations, or a breakfast in bed.....my experience has it that an interference campaign based on flattery and distraction is a useful thing when large heavy parcels start turning up in the mail, either that or get 'em sent to your work address.........

either that or you just keep telling her that Goggles can't get his stuff posted out of the country and he needs you to forward it for him :wink: :wink:

gee I'm glad the working week is over here, I've got that bug real bad at the moment, I've been waking up in the middle of the night thinking about racing stuff..........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2010, 06:25:35 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3738.jpg)

Has there ever been a more beautiful piece of speed equipment than the DCOE Weber?  8-)

The bundle-of-snakes exhaust on the GT40 comes close, but boys and girls, THIS is ART.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2010, 09:05:28 PM
Crikey......sounds like it might be time for some renovations, or a breakfast in bed.....my experience has it that an interference campaign based on flattery and distraction is a useful thing when large heavy parcels start turning up in the mail, either that or get 'em sent to your work address.........

Doc, you have no idea how fortunate I am with regard to Kate.  Unconditional love from that girl, and returned tenfold.

To all you newlyweds, take this advice from the happy man in a 23+ year relationship -

KEEP SEPERATE ACCOUNTS.
Title: Re: Milwaukee Midget
Post by: Rob on June 19, 2010, 02:37:04 AM

To all you newlyweds, take this advice from the happy man in a 23+ year relationship -

KEEP SEPERATE ACCOUNTS.
Nah, I'd be broke years ago if I did that! 25 years last Feb for what it's worth.

Here's hoping your err, Doc's gear turns up in time for SW!  :wink:

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2010, 11:32:06 AM

Here's hoping your err, Doc's gear turns up in time for SW!  :wink:

Cheers,
Rob

I'm not worried - Sunshine's got a lot more time to put this new combination together than I've got.  They need to sort out the lifters, anyway. 

And I'm genuinely happy to help.

There's an awful lot of Moggie parts floating around OZ.  I might need a hand sometime, myself.

I'm reminded of a Marlon Brando line -

"Some day, and that day may never come, I may need to ask a favor from you."

Of course,  I'm a lot less menacing than Brando to deal with.  :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 19, 2010, 11:58:03 AM
My first day working for mad Bob was making two crates to send two 3litre Mowogs to England...had to take them out of Austin Freeway and a Wolesley( I think)....from underneath, Bob reckoned he was an apprentice when they were new and nearly every single one had to be pulled and line bored under warranty.....One of those motors was so siezed it "rang" when I belted it to see if I could free it up to turn it over....... the buyer was none too happy from what I later heard....

The Midget would go well with one of those in it.........................
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2010, 05:58:22 PM
My first day working for mad Bob was making two crates to send two 3litre Mowogs to England...had to take them out of Austin Freeway and a Wolesley( I think)....from underneath, Bob reckoned he was an apprentice when they were new and nearly every single one had to be pulled and line bored under warranty.....One of those motors was so siezed it "rang" when I belted it to see if I could free it up to turn it over....... the buyer was none too happy from what I later heard....

The Midget would go well with one of those in it.........................

Kate's been looking for an MGC-GT with an automatic - If she's successful, I might wind up having to rebuild one of those 3 litre's myself.   :roll:

You know how, from time to time, you wind up with those niggling little doubts in the back of your mind?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3739.jpg)

Gosh, I hope it’s big enough.

Set up the carb today, changed out the venturis, air jets, main jets, idle jets and emulsion tubes.  Base line choices came straight out of David Vizard’s book, “Tuning the A Series Engine”, my copy of which has become quite dirty and dog-eared over the last couple of years.  I’ve probably read this book more frequently than “Huckleberry Finn” and “Breakfast of Champions” combined, but it still comes in a close second to the SCTA Rulebook.

Wrapped the headers – and there are those who might criticize that decision, and for verifiable reasons.  But my chief concern is keeping the intake manifold cool.  If this were a cross flow head, I’d have probably skipped it.

So now I’m back to my waiting game.  My wheels are supposed to be done on Tuesday – we’ll see.  The heck of it is, starting Monday, I’ll be pulling a double almost every day, including the weekends, until the 5th of July.  If they’re ready, and I’m sorry to say it, Diamond Wheel will now be the one waiting on me.  I hate it when it comes to this, but I was told “one month” at the beginning of March, and while I would have loved to have had these in April, they’re simply going to have to wait until I can make the time to pick ‘em up. 

And the car is still at the welders.  Again, Skeeter is going to have to wait. 

I hate seeming petty and small about this kind of thing, but like my suppliers, I’ve gotta make hay while the sun shines.   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 07, 2010, 10:19:03 PM
Starting to look like a race car.  A few cage shots . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/CCMdgetRC5.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/CCMdgetRC7.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/CCMdgetRC3.jpg)

One thing that has made this easy for a production based car is that Skeeter has actually been able to get at everything, thanks to the open cockpit.  Weld it, put the cap on, and voila.  I pity those poor coupe guys, welding all squnched up in those tight, little places.  Of course, I just hope I fit.  I look like a Praying Mantis climbing in and out of this thing.

I also got my hands on some long-overdue round things –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3742.jpg)

Wheels are from Diamond Racing Wheels, right here in Beerhaven, Wisconsin.  Took a while, but I certainly can’t knock the build quality - nice finish, 360 weld, tabs for Moons.  22” Racemasters, and a Fidanza extruded clutch also arrived.

Consulted with my electrical guy, Tim Curtis.  He’s a former tech for Sound Transform Systems, makers of Serge Modular Synthesizers, and old Bay Area analog music synthesizer maker that moved to Wisconsin about 15 years ago.  He has mad soldering skills, and he owes me a favor, so we’ll use neo-hippy analog art-rock techniques to overcome the inherent drawbacks that Lord Lucas has bestowed upon this wacky little project of mine. 

Let’s see – today’s the 7th, WOS is Sept 14  . . . 70 days.

Let the thrash begin.
Title: Re: Milwaukee Midget
Post by: blackslax on July 08, 2010, 07:55:15 AM
Looks great! I do have one question on the cage and if this is self evident I apologize for insulting your intelligence.  Will there be any anti-submarine bars under the seat?
Title: Re: Milwaukee Midget
Post by: hotschue on July 08, 2010, 12:40:40 PM
Chris...Great job on the cage...as with everything your doing...Nice wheels.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 08, 2010, 09:23:33 PM
Nice wheels.

 :roll:

 :wink:

 :cheers:

I'm glad they're finally here, Udo! :-D

I wish I had Skeeter's welding chops.  This is child's play compared to some of the industrial stuff coming out of his shop.


Thanks for the encouragement!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 13, 2010, 11:51:55 PM
Coming along.  Brake and clutch master cylinders mounted on the box, flywheel and clutch mounted, engine buttoned up – with the exception of the ignition, I’ve gone as far as I can go without the tub in the garage.  I’m waiting for a final approval before Skeeter welds in the door bar in the cage.  Hope to have the tub back this weekend.  I’ve scheduled paint for Labor Day.  Maybe it will be dry when I get to Wendover.

And the paint, too. :wink:

Much to do – Fire suppression, brake and fuel lines, net, blow shield, harness, electrical, interior, a bit of body work.  I can take comfort in the fact that most of the heavy lifting is behind me, but with September right around the corner, I really need to get the car back in the garage where I can spend  every extra moment on it.  It’s going to be close, but I’ll be damned, and I’ll never forgive myself, if I show up at Bonneville this year without a car.   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 18, 2010, 07:20:08 PM
YES - I pick up the tub on Monday night.  Pics will follow.

Bought my fire suppression system and air filter yesterday.  Shoveled out the garage today and straightened up the front fenders.  New windshield arrived last week, along with a bucket load of other sundry items.  Tires are mounted, cleaned up the distributor - much to do, little time.

Time for some Midget wrasslin'.
Title: Re: Milwaukee Midget
Post by: gearheadeh on July 18, 2010, 07:58:10 PM
Coming along.  Brake and clutch master cylinders mounted on the box, flywheel and clutch mounted, engine buttoned up – with the exception of the ignition, I’ve gone as far as I can go without the tub in the garage.  I’m waiting for a final approval before Skeeter welds in the door bar in the cage.  Hope to have the tub back this weekend.  I’ve scheduled paint for Labor Day.  Maybe it will be dry when I get to Wendover.

And the paint, too. :wink:

Much to do – Fire suppression, brake and fuel lines, net, blow shield, harness, electrical, interior, a bit of body work.  I can take comfort in the fact that most of the heavy lifting is behind me, but with September right around the corner, I really need to get the car back in the garage where I can spend  every extra moment on it.  It’s going to be close, but I’ll be damned, and I’ll never forgive myself, if I show up at Bonneville this year without a car.   



That is how I feel about going without a ride, I totally understand. Here's to efficient, productive hours that leed to a great time at B'ville. Iam cheering for you.
                                                            :cheers:
Title: Re: Milwaukee Midget
Post by: Geo on July 18, 2010, 07:59:14 PM
Chris,

This is looking good!   :cheers:

Too bad I don't live close I'd be over to help.  I have a set of British standard whitworth combination wrenches and factory British Leyland license to use them!  But then I'd end up drinking your beer.

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 18, 2010, 10:55:15 PM

Too bad I don't live close I'd be over to help.  I have a set of British standard whitworth combination wrenches and factory British Leyland license to use them! But then I'd end up drinking your beer.


I'd heard you had to be licensed to use Whitworth's - some MI-6 requirement, no doubt - weapons of mass destruction or some such rubbish. 

I'd enjoy the company and the help, and would even restock the beer warmer, but of course you understand, I'd have to investigate your credentials if British Leyland issued the license. :-D

Thanks, Geo, and Gearhead eh.  I am going to get this done. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 21, 2010, 11:28:37 PM
Probably the most nerve-racking day of the build.  Some of you street-rodding roadster guys might know of what I’m talking about.  But tonight, with the help of my patient and beautiful wife, Kate, I installed new glass in the Midget windshield frame.

This has less to do with making the car fast than making it legal – the old windshield was cracked.

The last time I tried this was on my MGB about seven years ago, and I swore I’d never do it again.  After three hours, and getting it oh-so-close, it cracked on me, and I just manned up, or wussed out, depending on how you look at it, and took it to the glass shop. 

But not this time.  Here’s the deal.  On both cars, the frame is four pieces, a top and bottom channel and the two side posts.  The glass fits in a rubber seal which fits in the channels on all four pieces, and rather snugly, too, I might add.

The reason I gave it a try this time is because the glass on the Midget has a lot less contour to it than the MGB.  The problem is snugging up the frame with the rubber and glass in place without wrenching the frame and breaking the glass.  It’s a case where you must absolutely center the glass into the bottom channel, attach, yet not tighten down the pillars at the bottom, then retain slight, yet constant pressure on the posts, pulling inward while the screws are aligned and attached through the top channel. 

Sounds simple?  It sure looks simple in the pictures -
http://www.mossmotors.com/Shop/ViewProducts.aspx?PlateIndexID=29326
Try it with vegetable oil smeared on the seal, polished aluminum frame, and edge of the glass.  There’s no way to strap it side to side, and you just have to keep gently, yet firmly squeezing while your trusty partner tries to line up and inserts the screws.

Made me wish I’d kept up on my weight training – my pecs haven’t had a burn like this going in years.

The roadster guys usually have flat glass, so it might be easier, but I don’t care how much beer you have, I will not help you do this.  This is the last time.  But I can check that off of the list.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3751.jpg)

Title: Re: Milwaukee Midget
Post by: floydjer on July 22, 2010, 08:30:58 AM
Well, Since you already managed to do it on your own.......How about using a ratcheting tie-down strap around the pillars to maintain pressure??? :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2010, 11:08:15 PM
Well, Since you already managed to do it on your own.......How about using a ratcheting tie-down strap around the pillars to maintain pressure??? :cheers:
Tried that - it just kept slipping up the pillars.  I imagine the factory had to have had some sort of jig to produce these at a rate faster than one every three hours.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2010, 11:53:35 PM
Reworking brake lines.  :| Will update when my hair grows back.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2010, 11:33:32 PM
47 days.  Yeesh.

The last big bits of fabrication – brake lines, fuel line and blowshield – just about everything else will be assembly and finish.  I should take some strength from that, I suppose, but between an unanticipated “promotion” at work, (read “more hours, no help”), the great Milwaukee Flood (7 ½ inches in 2 hours), which coincided with the very week that Kate and I had the gutters, fascia and soffits torn off for replacement (read “bail out the basement”), too much band work and too many family functions, it’s been just frustrating trying to make some headway.

Tonight I started mocking up the blowshield.  I need to get this figured out in order to clear the starter, plumb the clutch line, fuel line, and the rear brake line.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3754.jpg)


Thanks to Udo (Bonneville Bugeye) and the Spirit of Sunshine (Australian Bellytank) for tips on this.  Udo’s worked on production Spridgets before, and the Jarman-Stewart design is simplicity in itself – provided you're not working around a production chassis.  I’ll be incorporating ideas from both, and I’m grateful for the insights.

This is the area I need to work around.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3756.jpg)


The transmission and bell housing are actually quite far forward in the chassis for a production car.  I took a spare block and tranny and dropped it in (don’t want to scratch up the paint on the Grenade) and with the factory battery tray gone, I’ve got some room to work.

Started on the top with Masonite templates.  This weekend, I’ll pull the block and figure out what I need to do on the bottom.  It’s my hope that if I can build it with wood, I should be able to recreate it with steel.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3757.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2010, 04:34:12 PM
A bit more progress on the blowshield template.  It was suggested that I use cardboard, but given that the final weld on this is likely to happen outside of my garage, I need to have a dimensionally stable model which I know fits.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3759.jpg)

I’ve chosen Masonite to mock it up – it’s stiff and accepts 5 minute epoxy to bond it together.  After I glue the pieces together, I’ll be fiberglassing the corners for reinforcement.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3758.jpg)

 The outside dimension, particularly where the clutch master cylinder sits, is going to be the critical outside dimension – very tight here.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3760.jpg)

Back to it.
Title: Re: Milwaukee Midget
Post by: gearheadeh on July 31, 2010, 05:22:42 PM
A bit more progress on the blowshield template.  It was suggested that I use cardboard, but given that the final weld on this is likely to happen outside of my garage, I need to have a dimensionally stable model which I know fits.
 

I’ve chosen Masonite to mock it up – it’s stiff and accepts 5 minute epoxy to bond it together.  After I glue the pieces together, I’ll be fiberglassing the corners for reinforcement. The outside dimension, particularly where the clutch master cylinder sits, is going to be the critical outside dimension – very tight here.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3760.jpg)

Back to it.


Looks like that old clutch slave cylinder is made the old school way (heavy with lots of cast iron!),Should be okay to massage the sharp edge closest to the frame where it goes from flat machined surface for the bleeder to the cast surface 90* from it. Also , I can't tell but if it is bolted on, try drilling the holes out to offset it. A little grinding never hurt anything right?  Keep up the good work!!! root-in for ya.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2010, 02:09:51 AM
Looks like that old clutch slave cylinder is made the old school way (heavy with lots of cast iron!),Should be okay to massage the sharp edge closest to the frame where it goes from flat machined surface for the bleeder to the cast surface 90* from it. Also , I can't tell but if it is bolted on, try drilling the holes out to offset it. A little grinding never hurt anything right?  Keep up the good work!!! root-in for ya.

Gearheadeh,

Thanks for the encouragement, and that’s a good thought.  Here’s what the new piece looks like -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3763.jpg)


A can gain a little clearance off of the bleeder boss.  And yes, there’s a ton of casting to work with.  Let me see how it goes together.  My big concern is that the engine is going to tend to torque toward the slave cylinder.

I could notch and sister the frame rail, but I’d sure like to avoid that.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3762.jpg)


Glue is curing, and I’ll fiberglass the top piece tomorrow.  Then, pull the block and start on the bottom side.  Should have a working model by tomorrow night.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2010, 10:55:42 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3764.jpg)

Hmmm – too bad I can’t just use Masonite for a blowshield.

The mock up came out good – fits well, but still has a little wiggle room to adjust back and forth, and side to side between the frame rails.  Now I need to run this over to the blacksmith’s shop and have it rendered in steel.
Title: Re: Milwaukee Midget
Post by: Rob on August 02, 2010, 12:42:40 AM
Looking good although bakelite may have been more appropriate  :wink:

Slowly, slowly, catchy monkey!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Geo on August 02, 2010, 07:57:45 AM
Quote
My big concern is that the engine is going to tend to torque toward the slave cylinder.

Getting rid of the Metalastic will end that worry.  :wink:

Geo
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 02, 2010, 08:34:24 AM
Quote
My big concern is that the engine is going to tend to torque toward the slave cylinder.
Getting rid of the Metalastic will end that worry.  :wink:
Geo
put a chain on it to limit the excursion.....or even a rubber band :-D...nah just joshing....hey, what are you doing at the computer anyway big guy.....git thee to the workshop!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2010, 08:46:43 PM
Good news - Got a welder coming over Thursday night with his mobile shop to stitch up the blow shield.  I'm gonna get this damned thing knocked out if it kills me.

Off to finish brake lines and fit the harness.  Electricals this weekend.  35 days 'til paint, 43 days 'til WOS.

Received my membership and entry in the mail.  Wow - there's something about a piece of paper that makes all of this seem a bit more . . . well, . . . real.  Ya know?

Still looking for a brain bucket -

http://www.landracing.com/forum/index.php/topic,8237.0.html



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2010, 11:39:39 PM
34 days -

Fenders - on
Brakes - done
Blow shield - Welder's phone not taking messages   :x
Back - sore
Head - aching
Replacement glass - in

Much to do . . .

But I WILL see you on the salt.



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 14, 2010, 02:02:07 PM
We interrupt this thrash for a 30 second update –
   
Fuel tank, lines, pump, inertia switch – in.
Front valance – repaired – and I’ll probably be selling my welder after this – some people simply haven’t got the chops, and I’m one of them.
Small leak on right rear brake line into the wheel cylinder – off to investigate.
Committed to buy 2005 Hemi Magnum Wagon for tow vehicle – searching out a hitch.

A safe event to all of you on the salt this week.  Save some for me next month.

Back to the garage.

Title: Re: Milwaukee Midget
Post by: Peter Jack on August 14, 2010, 03:59:45 PM
Don't sell the welder! A little coaching will get you up to speed. :-) :-) :-)

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 15, 2010, 08:02:56 PM
Peter Jack, I have found that when you give me advice, it’s usually pretty sound.  I think I’ll be keeping the welder.  But if I were to get rid of it, it would be for the same reason I got rid of my golf clubs – you have to use ‘em regularly in order to be any good at the game.

And I put it to use today.

I had clearance problems with the inside wheel well – the tire was rubbing at hard right and hard left.  Seems the remanufactured kingpins had been generously reground at the stop where the swivel axel meets it.  I needed to come up with some way of providing a positive stop, and the only thing at my disposal was my little spitfire.  A little puddle weld goes a long way.  It ain’t pretty, but it worked, and most importantly, it still steers.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3767-1.jpg)

Lotsa room, baby, even for my big, fat hands!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3768.jpg)

Also got the fire system in –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3766.jpg)

And the front end on.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3769.jpg)

30 days.
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 15, 2010, 09:51:36 PM
Welding's more like riding a bicycle. Once you know how all you do is make a few passes on a piece of scrap plate and it all comes back! :-) :-) :-)

Pete
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 15, 2010, 11:13:45 PM
Welding's more like riding a bicycle. Pete

yeah it is, It's at the moments when you're showing off to mates that you come the biggest croppers....

I reckon you're ahead of schedule Chris....when you start to say " I'm not going to make it but I'm acting like I will and I'm gonna keep going" we'll know you're ONschedule.

Do you have a scrutineers check list so that you can tick items off the list?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 16, 2010, 11:37:33 AM
I reckon you're ahead of schedule Chris....when you start to say " I'm not going to make it but I'm acting like I will and I'm gonna keep going" we'll know you're ONschedule.

Do you have a scrutineers check list so that you can tick items off the list?

I'm on task - I dare not say I'm on schedule.  If I were on schedule, I'd be waking up in sunny, warm Wendover this morning, and drinking coffee with the Colonel - probably nursing a hangover. 

So Doc, I heard you had to break out the parka in Sunshine this week.  The bitter irony of it all - we just got through 2 weeks of 90 + heat and dewpoints in the high '70's.  Be glad you didn't have to learn the operational procedures of snow shovels.

Scrutineers Checklist?  I'll have to put that on my checklist checklist.  Thanks for the reminder, and the encouragement. :cheers: 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2010, 12:29:49 AM
2 minute run-down.

Battery hold down – built and in.

Clutch line – done.

Hood pins – done.

Moon discs – here (finally).

Steering wheel – very close – cheers to Bill Alexander Sr. for jumping in on this.  Probably among the best finish carpenters you’ll ever meet.  50 year old oak for the rim – hey, ya gotta have something pretty in the cockpit – God knows I ain't.

Purchased – oil gauge, temp gauge, tach – that will be enough to keep me informed without distracting me.

Welder with my blowshield model – the Masonite model I spent a full weekend on –

AWOL

Not answering phone calls, and it’s all I can do to not be steamed.  Last I talked to him, there was a death in the family.  I understand – family first.  I can give him another couple of days, but the ignition is coming in tomorrow, and I still don’t know if this tractor engine runs.  The problem is, I need the blowshield fitted before I install the engine, although I could go without it as I’m running the 130 club this year.  Still, I’d like it in place – I don’t want to suffer from Don Garlits disease.

27 days

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2010, 10:57:24 PM
Still no return call from my welder guy.  It doesn’t make sense – he has no money down, but he’s got my Masonite blowshield model, which is virtually useless to everyone except for the fewer-than-half-dozen of us in the WORLD building production-based LSR Spridgets.  Fricken’ maddening.  I know of no competition sanctioning body that still allows these cars to compete that requires a scatter shield except SCTA-BNI, and this guy wants to play hide-and-go-seek with a Masonite mock-up?

Got the distributor finished – Hall Effect sensor came in, along with the cap.  Just a few pics from yesterday –

Hood pins in place -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3771.jpg)

Emergency shut-off for the electrical –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3773.jpg)

Inertia switch – a bone yard find out of a ’93 escort - $20.00

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3772.jpg)

And just so ya’ll don’t start thinkin’ I went and lost my sense of humor – my Lucas Sport Coil!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3774.jpg)


I mentioned the steering wheel yesterday – the rim is being CNC machined out of oak to fit around a modified MGB wheel I started about three years ago.  The spokes were cut, the rim salvaged and shortened, and inserted into a circular cut-out of ¾ ply, which gave me my circle, and held it in place while I welded up it all up.  As to the paint color, I believe it’s called Jarmen-Stewart red or something to that effect.

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3770.jpg)
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 19, 2010, 11:49:33 PM
Channel the anger, a hold up in the "at last minute" parts line can be a disaster ....but in a one off assembly it can also be a circuit breaker....you are currently assembling as you would expect to .....in having to wait for the scattershield you might be forced to divert time to items that you were going to leave until AFTER you'd put the motor in. This will cause you to do things in a slightly different order, or maybe to dummy installs that you wouldn't have bothered with otherwise..

Don't falter because there's someone to blame, adapt and prosper. I'm thinking you'll get the scattershield, late but at a reduced price....in the meantime ten bucks says you find something in your rejigged assembly routine that you wouldn't have found until the lake otherwise...................
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2010, 01:37:05 AM
Channel the anger, a hold up in the "at last minute" parts line can be a disaster ....but in a one off assembly it can also be a circuit breaker....you are currently assembling as you would expect to .....in having to wait for the scattershield you might be forced to divert time to items that you were going to leave until AFTER you'd put the motor in. This will cause you to do things in a slightly different order, or maybe to dummy installs that you wouldn't have bothered with otherwise..

Don't falter because there's someone to blame, adapt and prosper. I'm thinking you'll get the scattershield, late but at a reduced price....in the meantime ten bucks says you find something in your rejigged assembly routine that you wouldn't have found until the lake otherwise...................


Sound advice, Doc.  I moved forward on electricals tonight - plenty to do there - and I've come to the conclusion that if I have to pull the engine once more between now and next month, it's not going to kill me.  It's two hours.  Priority right now is get it running.  If it doesn't run - and quite honestly, I don't know if it does - the most beautiful blowshield in the world is of no use to me.

The State of Wisconsin has a motto - "Forward".  It also has a state dance - the Polka.  I can dance around this one and still move forward.

Roll out the barrel, baby. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2010, 12:53:28 AM
Gauges - in and lines routed.

Battery - in and strapped down.
 
Drive shaft loop - and if I have any talent at all with building race cars, it has to be blacksmithing - built and in, although why I need one in a car with a completely closed driveshaft tunnel is beyond me.

Right reinforcement bracket for lap belt - constructed and in.

Started the detail wiring this evening with my buddy Tim - schematics, layout - the guy's a pro.  But at about 7:00, I got a call from my wife at the emergency room at the hospital.  A peculiar numbness in her right arm was the complaint, along with the side of her face and her scalp.  I sent Tim packing and spent a quiet evening in the hospital room with my wife, who is now fine and at home - no problems.  Diagnosis came back as Peripheral Neuritis - a pinched nerve, essentially.

While Kate's turning down the covers, I'm counting my blessings and contemplating more important things than race cars and deadlines.
Title: Re: Milwaukee Midget
Post by: LittleLiner on August 23, 2010, 11:53:24 AM

While Kate's turning down the covers, I'm counting my blessings and contemplating more important things than race cars and deadlines.

Well said . . . Glad to hear that it was a good outcome.
Title: Re: Milwaukee Midget
Post by: Glen on August 23, 2010, 01:15:19 PM
MM,glad to hear she is OK. :-)
Title: Re: Milwaukee Midget
Post by: jl222 on August 23, 2010, 01:56:49 PM

  Whew! when I read that, I thought ''oh no, stroke'' good news though :cheers:

      JL222
Title: Re: Milwaukee Midget
Post by: desotoman on August 23, 2010, 02:11:07 PM

I sent Tim packing and spent a quiet evening in the hospital room with my wife, who is now fine and at home - no problems.  Diagnosis came back as Peripheral Neuritis - a pinched nerve, essentially.

While Kate's turning down the covers, I'm counting my blessings and contemplating more important things than race cars and deadlines.


Your a good Man.

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2010, 01:04:05 AM
Thanks, guys, sincerely, thank you all.  I love Kate with all my heart.  She's been a widow to my garage efforts for quite a while, and has never once complained.  I suspect she likes knowing where to find me.  :-)

She's still feeling a little fuzzy, but she went to work today, and went in for a therapeutic massage afterwards, which seemed to help a bit.  She'll see the doctor tomorrow.  She's in great shape otherwise, and quite frankly, if I were to adopt her exercise and diet regimen, I could probably be a competitive 5K runner.

Tonight I got the driver's harness in - one of the crucial items I'd put on the back burner.  Tim rescheduled with me for tomorrow to finish up the electricals - he has a stellar plan in place that will clearly be an upgrade over the old Lucas schematic, and leaves room for further developments down the road (computer, spare circuits, etc.) without the engine bay becoming a rat's nest of wire.

Shower time - I smell like a goat. 
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 24, 2010, 09:47:29 PM
Yeah well that figures ....first it's a Pommy car, next thing it's warm beer , then it's a personal hygeine regime that's low on water and soap
(http://rlv.zcache.com/warning_beware_of_billy_goat_t_shirt-p235261241600053003trlf_400.jpg)

Rock on ya Lucas lovin ,whitworth ownin' ,shower shy ,Tele pluckin' , skyscrapin' man o'Milwaukee......send my best wishes to the Administrator and wish her a swift recovery..............

scattershield?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 25, 2010, 12:50:40 AM
A quick aside - Kate came out and helped a bit tonight, and she asked how the harness worked.  I sat her down in the car, and hooked up the 5 point. 

"This isn't very comfy, is it?", she said.

"I only have to go a few miles", was my reply.

"Okay - so how do I get out?", she asked.

"Well, let me see if I can find the instructions", and started tearing through boxes of parts, as though I was looking desperately for a nonexistent pdf. :-D

Yeah, she's in better spirits tonight - I can pick on her again, and thanks for the well wishes.

WOS is getting closer than an Australian election.

And funny you should mention Lucas –

Before –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3776.jpg)

After –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3775.jpg)

Meet Lucas Rockwell.

Needless to say, Tim made it over tonight.  He used to build analog synthesizer modules for Sound Transform Systems, (Serge Modular Synthesizers) worked for Paisley Park Studio (Prince), Smart Studio (Nirvana, Butch Vig, et al), and has a keen eye for detail.

The main harness (grey wire) is 25, 16 gauge strand that tucks up under the dash.  Currently (ah, currently) I’m utilizing 8 strands, but I have plenty of other circuits available for future electronic wizardry.  Everything gets a relay, even the starter solenoid.

Let’s not talk about the blowshield just yet – The anger is being channeled into progress in other areas.  I’ve received a very generous offer from a fellow racer in Chicago to help with it, and I need to make the decision pretty quick. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2010, 01:21:24 AM
You know you're in the middle of a thrash when you run out of beer, and you are too busy to go get more.

scattershield?

Plan B.

Called Deist today – they can make me a SFI spec blanket if they have a pattern to go by.  I field stripped my spare tranny, and it will be going out UPS overnight tomorrow morning.  I can bolt the blanket in on the salt if I have to.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3777.jpg)

The welder who stole my blowshield model, lied to me about it, and has since not returned my phone calls or e-mails, and has forced me into this costly action, is named Joel Medrow.  And I think he's a sonofabitch.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 26, 2010, 11:30:45 AM
The oddest part, to me, is how he'd profit from keeping your pattern.  Like there's a nationwide demand for Midget blowshields!

(Could it be used as a serving piece?)

Stan
Title: Re: Milwaukee Midget
Post by: SPARKY on August 26, 2010, 12:21:20 PM
Night riders?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2010, 07:10:31 PM

(Could it be used as a serving piece?)

Stan

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3764.jpg)

Stan, I have NO IDEA what else one could do with this. 

This will be my last comment on this very queer fiasco - time's a wastin'.  It took me the better part of a weekend to design and construct the model in such a way that an experienced welder could duplicate it.

It's not that he stole a pattern - it's that he stole about 14 hours of my time.  I could use that back right now.

Gotta run - I suspect posts will be a bit more sporadic for the next few weeks, but I've found that by making these entries, it helps keep me on task.

Wish me luck, boys.
Title: Re: Milwaukee Midget
Post by: SPARKY on August 26, 2010, 07:31:46 PM
sounds like  you need some one to 'splain it to him in a maner he can understand!!!!!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2010, 10:53:49 PM
Three steps forward, two steps back.

I’m kind of impressed – looks kind of menacing in place –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3778.jpg)

Two problems – neither insurmountable . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3780.jpg)

It doesn’t appear to, but the Weber DOES clear the bonnet – nevertheless, shorter ram pipes and a very low profile air cleaner are in order.  Probably will need to chain the engine down to keep the carb from hitting the hood under load.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3779.jpg)

I’ve got a brake line reroute in my future.  That was just dumb, but it sure looked right at the time.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2010, 01:58:56 AM
A quick pic – the new tow vehicle –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/GetAttachment1.jpg)

340 horse, 390 ft Lb's of tire torturing Mopar torque and a class 3 trailer hitch (really, I didn't believe it myself).

So I'm taking a race car to the salt that could very likely be outrun by the car towing it.

Not the sharpest knife in the drawer . . .
Title: Re: Milwaukee Midget
Post by: RidgeRunner on August 29, 2010, 09:20:28 AM
But certainly not the dullest ride out and back either...............      :cheers:

All the beast for a safe, fun, and fast safari.

                 Ed
Title: Re: Milwaukee Midget
Post by: RidgeRunner on August 29, 2010, 09:23:52 AM
Oooops, all the BEST!

   Ed
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2010, 10:27:20 PM
What a fiasco.

Tore the house apart today looking for the alternator brackets to no avail.  Went back to the pictures of both of my “complete” 1275’s and my 948.
 
I never had ‘em. 

Called my buddy Mike, and he’s checking with his brother who garages all of his Morris stuff.  Hoping to borrow a set - fingers crossed.

Sometimes, I’m just unobservant.  All that smokes is not necessarily Lucas.  Cranking the motor, and the mechanical – repeat – MECHANICAL heat gauge takes off and pegs, and is hot enough to light a doobie on.  :?  I wish that that was my excuse, but it was almost as though the sending unit was acting as the only ground for the engine.  :roll:
 
New battery installed – GROUND STRAP IN PLACE, THANK YOU VERY MUCH  :cheers: – engine turns over smoothly, and in the classic British tradition, the banjo fitting (BANJO FITTING?!?!) coming off of the side of the block is leaking oil like an old Shovelhead.  :roll:  Still, under crank alone, I’m pulling 40 PSI, according to the functioning gauge next to the former ground strap.

I can take solace in the fact that the car is sometimes as stupid as I am.  The timing marks on the 1275 are on the bottom of the cam cover, below the crankshaft.  It’s my guess that they’re assuming one can roll under a car that sits 4 inches off of the ground on a creeper while it’s running, see through the crossmember with one’s x-ray vision, reach past the spinning fan while on one’s back, and adjust the distributor on a hot engine with your right hand while holding a timing light in your left. 

I chose to make new hash marks on the front of the cover.

Upside – I got some very impressive backfires out of the exhaust – I’m getting spark, I’m getting fuel.  I can't run it for any extended period of time until the alternator bracket shows up, but I am confident I can get it to run tomorrow.  As for today, 90 degree heat and 9 hours is reason enough to take a shower and get some sleep.  I’ve still got a few more tomorrows in front of me, although paint is starting to look less likely.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2010, 11:16:20 PM
Two very positive things – the steering wheel is done.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3782.jpg)

Bill Alexander Sr. did the woodwork.  His son, Bill Jr. and I have been friends for years, and the oak that the rim was made from was takeout from the stairs in the house Bill Sr. and his dad, Bill the First, built over 50 years ago.  My friend, Bill Jr., wasn’t even born when this lumber was first put to its original use, and his first encounter with steps took place on this lumber.  That I’ve got something from one of my best friends to look at every time I get into this car is very dear to me.  Thanks to all three generations of Bill Alexanders.


And due to my earlier encounters today, I needed a bit of reflection and refocus.  So I threw the wheels and Moons on the car.  And I think it looks pretty cool.  Nothing says Bonneville like Moon Discs.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3781.jpg)

Yeah – I’m farther along than I think.  Sometimes, you have to step back – at least a foot or two.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 29, 2010, 11:29:23 PM
Don't take the car without paint... there are practical reasons but the ones based on vanity are far more important...

A "ten foot job" is all you need for the car to look OK in a photo.... If it isn't painted , or in a "neapolitan" then you will be looking at pictures of it from "My First Year at Bonneville" and wishing it was painted......even a quick acrylic blowover will cost you sixty bucks worth of paint and take about five hours max if you want to go completely crazy and rub-paint-rub-paint rub-paint-clear.

It will even help the relationship when the people who know no-more about cars than "it is red " ask how your man-time went...

if they look at some weird-arts lookin white-trash-front-yard bomb they ain't gonna get it and they will turn to the long suffering and give her a toss of the eye-brows, where-as if they see a recognizable race-car( with pretty paint job) they'll look wistfully at the long suffering thinking "gee , they orbit in a whole scene I can't even grasp......"

She'll appreciate that.

Geez, I even surprised myself. :wink:

PS:The steering wheel is ace AND the car looks neat with the wheels.....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2010, 11:49:34 PM

. . . they'll look wistfully at the long suffering thinking "gee , they orbit in a whole scene I can't even grasp......"

She'll appreciate that.


Actually, Kate's the one lobbying me to keep it "Gnarly".  I'm the one insisting on paint.

Even if it keeps me a day late from hitting the road, I agree with you.  It's better to pick dead mosquitoes and Nebraska sand out of a wet paint job then to have none at all. 
Title: Re: Milwaukee Midget
Post by: gearheadeh on August 30, 2010, 01:17:35 AM
What a fiasco.


Sometimes, I’m just unobservant.  All that smokes is not necessarily Lucas.  Cranking the motor, and the mechanical – repeat – MECHANICAL heat gauge takes off and pegs, and is hot enough to light a doobie on.  :?  I wish that that was my excuse, but it was almost as though the sending unit was acting as the only ground for the engine.  :roll:
 
New battery installed – GROUND STRAP IN PLACE, THANK YOU VERY MUCH  :cheers: – engine turns over smoothly, and in the classic British tradition, the banjo fitting (BANJO FITTING?!?!) coming off of the side of the block is leaking oil like an old Shovelhead.  :roll:  Still, under crank alone, I’m pulling 40 PSI, according to the functioning gauge next to the former ground strap.

I can take solace in the fact that the car is sometimes as stupid as I am.  The timing marks on the 1275 are on the bottom of the cam cover, below the crankshaft.  It’s my guess that they’re assuming one can roll under a car that sits 4 inches off of the ground on a creeper while it’s running, see through the crossmember with one’s x-ray vision, reach past the spinning fan while on one’s back, and adjust the distributor on a hot engine with your right hand while holding a timing light in your left. 

I chose to make new hash marks on the front of the cover.

Upside – I got some very impressive backfires out of the exhaust – I’m getting spark, I’m getting fuel.  I can't run it for any extended period of time until the alternator bracket shows up, but I am confident I can get it to run tomorrow.  As for today, 90 degree heat and 9 hours is reason enough to take a shower and get some sleep.  I’ve still got a few more tomorrows in front of me, although paint is starting to look less likely.


As a former owner of an Austin with some of that canned smoke electrical, You had me rolling on the floor in stiches!! :-D
The car is coming together, looking good. But at a bare minimum I would find some sand or yellow colored primer to protect the front end and top with.
The story behind the steering wheel is touching and totally understandable. Keep it up, your doing great! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2010, 10:45:55 PM
IT RUNS!!! IT RUNS!!! IT RUNS!!! :cheers: :cheers: :cheers:
:cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:

Oh, and the neighbors hate me! :evil:

Still have to get the alternator/water pump set up, so I could only run it for about a minute, but man-o-Manischewitz, this thing sounds suuuuuuuu-weeeeet!

Grab a glass, raise it high - this boy's going racing!

I'll let the header cool and install the exhaust and the air filters, but tonight, I will sleep soundly.
Title: Re: Milwaukee Midget
Post by: SPARKY on August 30, 2010, 11:27:58 PM
ALLLLLLL----right!!!!!!!!!!!!!!!!!!!!!!!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2010, 12:54:57 AM
Still much to do, but this was a MAJOR hurdle.  If I couldn't get it running by this weekend, I'd have been dead in the water.

Exhaust hung - air filters in place.

Blowshield update.  Talked to Russ at Deist.  As you may recall, I over nighted my spare transmission case to them.  I got a call today, and was informed that the ballistic material they use is not in stock, and it will probably be two weeks before they see it.  I asked for a hard deadline on arrival of the material, and he said he'd get back to me on that.  Then I suggested that there might be a blanket in stock that was bigger than my application that they could use to make mine with.  He's checking into that.

Russ also said that if it comes close, that Deist will be on the salt in September, and they'll hand deliver it to me.  This year, I'm running the 130 club, so it's not critical to my goals of sorting out the car and suspension, as SCTA rules do not apply.  Nevertheless, I was hoping to get a "Courtesy Inspection" from the SCTA, and I'd hate to have "No Scatter Shield" as the first entry in my logbook.

Either way, at this point, I can say with a certain degree of confidence, "I'll see you on the Salt".

I'll be the big guy in the little car.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 31, 2010, 02:04:09 AM
IT RUNS!!! IT RUNS!!! IT RUNS!!! :cheers: :cheers: :cheers:
:cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Oh, and the neighbors hate me! :evil:
Still have to get the alternator/water pump set up, so I could only run it for about a minute, but man-o-Manischewitz, this thing sounds suuuuuuuu-weeeeet!
Grab a glass, raise it high - this boy's going racing!.

Rockin'!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 02, 2010, 10:07:18 PM
Quick update, then back to the garage -

Driveshaft in.

Radiator bung leaks -  dropping for repair tomorrow early AM.

New heat gauge (former ground strap) in - needs adapter and wiring.

All fluids topped off.

Bad news on the blow blanket - Deist said the materials will not be in on time.  I'm running 130club, so it's not critical to this shakedown, but I'm quite annoyed with Joel Medrow, the lying sonofabitch who stole my blowshield model.  I know, I said that I wouldn't talk about it anymore . . .

Shifter in.

Gas pedal in.

Final little exterior light and chrome pieces required for GT ordered, in stock, and on their way.

Paint scheduled for Tuesday.

Took receipt of the '05 Magnum tow vehicle tonight.

Bought tongue and ball for receiver.

AND . . .

I'd like to invite anybody interested over Friday evening at 7:00 PM for a block sanding party.  I'll provide pizza and beer.  RSVP via PM.  It'll be a 10 footer when it's done, so body skills are not required, but it will look good to a blind man on a fast horse.  BYOB - Bring your own block.

Three day holiday weekend.  Putting the labor into Labor Day.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 02, 2010, 11:49:02 PM
get a 4 and a half inch  random orbital sander, dewalt make a beauty...... unless you are going for a very high grade finish blocks will give you more grief than satisfaction,the RO sander is very fast AND forgiving. Pay special attention that it isn't loading up the paper , if it does it will wreck the job. when you get to color use neoprene soft blocks and 600 for a quick de-nib .

knock it flat with(on the RO sander) 120grit then 180/220,tween coats with 280.

When you get to the last run of primer re-do the mask, before you re-tape it rub down the sharp edges where the edge of the mask is. USE BRAND NEW GOOD QUALITY MASKING TAPE, lay one piece as the edge, then use another to attach the paper to that. Use butchers paper, if you use newspaper one of you will waste time reading stuff.....

 



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2010, 12:08:25 AM
When you get to the last run of primer re-do the mask,

Primer?


Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 03, 2010, 01:54:12 AM
You may well ask....Primer?.......

Primer-surfacer is cheap and very "forgiving" , if it's over 25degrees C it 's dry on the first part you sprayed by the time you get back there. If you don't use it you'll get a sharp finish( as soon as you touch the color with paper it'll go straight through), poor adhesion, every scratch will show.

If you've got a gun that'll take a 2.5mm(100thou) tip then get some primer putty......for what you're doin it's the go, but it's pretty slow drying....so you need heat if you're in a hurry...otherwise use PS.

Spend the $20 ya wag.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2010, 08:00:55 AM
If you've got a gun that'll take a 2.5mm(100thou) tip then get some primer putty . . .

Gun?

All these strange words . . .

 :wink:

Just funnin' with you, Doc.   
Title: Re: Milwaukee Midget
Post by: SPARKY on September 03, 2010, 08:49:46 AM
dj let you ship your TRANS out there and they didnt have the material in stock----sounds like a crock to me!!!!!!!!
Title: Re: Milwaukee Midget
Post by: jdincau on September 03, 2010, 10:06:57 AM
dj let you ship your TRANS out there and they didnt have the material in stock----sounds like a crock to me!!!!!!!!
Diest not DJ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2010, 12:21:10 AM
Just got to take it in stride.  At the end of the day, next year I will HAVE to have a blanket, Deist will have built it for me, and they needed the trans case for a pattern either way.  I will have it in place, I will get it approved, and it will all be behind me.  The upside is that they're going to make the pattern and return my trans case to me at WOS. 

Deist is an honest broker, I'm a flexible guy. 

Radiator repair - rush job - dropped off at their shop at 7:30 AM, and DELIVERED TO MY EMPLOYER BY A LAND SPEED RACING FAN WHO EXPIDITED THE PROCESS - THANK YOU, GREG - DON'T SPEND THAT JACKSON I SLIPPED YOU ALL IN ONE BAR!

Sanding pretty much done - a few spots of Bondo, some sand paper, and I'll be ready for - primer - which I'll shoot on Monday.  A certain Aussie has been bullyragging about paint . . . :roll:

You can't argue it, I agree with it . . . and THAT'S the hellofit. :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 04, 2010, 08:36:43 PM
I've got ten bucks that says you knock over the last of your color with the air-line just before you fill the pot for the last pass.....when people are standing around it at the lake admiring the car and someone says "how come you didn't paint the rear beaver panel?" you can say it's a long story that involves an Australian. :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2010, 02:33:09 AM
I've got ten bucks that says you knock over the last of your color with the air-line just before you fill the pot for the last pass.....

You've already lost that bet.  I ain't painting it, just priming it, and I bought twice as much primer as I needed in preparation for next year.  

Joe Phillips, the fellow who painted my MGB, is shooting the color.  Green with a cream top - kind of like that Jello dessert salad that nobody ate at the church potluck supper.

Shooting primer on Monday.  Doc, what air pressure should I be setting the compressor at?
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 05, 2010, 06:48:06 AM
I'll get jumped on here..... run the reg on the compressor at about 50psi and then adjust down on the gun depending on the length of line you have. When I read the question I had to pause for a bit because I just do it sort of by ear.... one way you might find that works for you is hook the gun up and have the air control screwed shut, then start opening it with the trigger held open...at first nothing then you hear a whistling sucking sound then it'll start to spatter then it'll start to spray, take the pressure up a little from there.Do a test run and check the pattern looking quickly at the edges of it, if they are thin and dry you are too far off the job or the pressure can go down.Otherwise take it up a little and compare the results.

Make sure the parts of the gun are done up firmly and keep a little jar of thinners to drop the air-cap(nozzle cover) in
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2010, 07:05:59 PM
Anybody who has followed my slow, yet assured spiral into the depths of madness through this build diary is aware that not only do I post my accomplishments, but also my – well, shall we say, less stellar moments.  Midget wrestling ain’t easy.

First off, the cockpit is done, save the reinstallation of the harness.  All gauges work (as they should, unlike my former temp gauge, RIP); the seat is as comfy as any aluminum bucket can be, and my fat head fits under the roll cage.  With practice, entry and egress are trying, but doable.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3784.jpg)

My attempt to spray primer, however, was nothing short of a fiasco.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3783.jpg)

The car is due tomorrow night at Joe Phillips’ shop for paint, and I promised him I’d have it primed.  He understands that I’m looking for 10 footer, but I simply could not get the gun to cooperate.  It’s a Campbell-Hausefield, but the only nozzle I had was one better suited for lacquer on wood.  It’s Labor Day, none of the pro paint shops are open, and to my regret, I went with it.  It went on too dry, and now I’m waiting for it to cure so I can do a quick, light block sand on it.  Joe will shoot whatever I bring him – I just don’t want it to look like a Woolly Mammoth.

Taking dinner with Kate will be in the garage for a while afterward.

Eight days.

Plenty of time!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 07, 2010, 12:34:57 AM
Block sanded the whole thing - yeeesh, the things one does for style points.

It did give me a chance to look closely at the body work I did.  There's a reason I'm in the audio biz, and not a body repairman, but it's not too bad overall.  Given a solid weekend some time this winter, I'm thinking I can get this thing pretty darned straight.

What is it about a thrash that makes one think of "next year", other than the realization that it isn't going to happen in the next week?

The car's cleaner than I am right now - I need to remedy that situation.  I'm dustier than Pig Pen dancing in the Charlie Brown Christmas Special.
Title: Re: Milwaukee Midget
Post by: hotschue on September 08, 2010, 07:52:55 PM
Chris...I know what your feeling...Keep at it...you are close...you will make it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2010, 11:35:29 PM
Udo, Thank you - I suspect you are right.  And congratulations on your success last month - I wish I could have been there.

Without further delay -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3787.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3786.jpg)

The color of the body is an old Kaiser-Frazer green (the name escapes me) from the early 1950's.  The top is International Harvester White, which I rattle canned.  The plan was a dark green, but Joe wanted me to take a few minutes and dig through his vintage color catalogues.  I saw this one and said, " Yeah, that'll be just ducky".

Up close, it looks like - and here's a new word I learned from hanging out here - it looks like cack.  But I won't fault Joe, who has asked that I not use his last name anymore, with respect to this car as it sits.  It was my lack of prep work.  That's what next year is all about.

Anyway - back to it.
Title: Re: Milwaukee Midget
Post by: desotoman on September 08, 2010, 11:48:19 PM
MM,

You are doing great. Keep up the good work, you are on a roll.

Tom G.
Title: Re: Milwaukee Midget
Post by: Geo on September 09, 2010, 12:09:01 AM
Way to go Chris!   :cheers:

You have come a long way and it looks great.  The color is about halfway between my first Jaguar "Willow Green" and my latest Jaguar "Jade Green".  British enough.  And the white top is brilliant!

I was looking at air fare to Milwaukee thinking I could come for a day or two to help get you to the salt, however it looks  like you have things well in hand.  Seems the household  help is plenty.  :wink:

Run fast, be safe!  Get back in the garage.  :evil:

Geo
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 09, 2010, 12:55:15 AM
Sensational!.......................repaint?...next year........when do the decals go on dude?.........I feel a little guilty that I haven't yet sent your DLRA stickers yet...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2010, 01:58:23 AM
Thanks, guys - I'm still behind, but I'm feeling better about it tonight.

I've still got to get it to idle properly - I suspect either a vac leak or a float issue, and likely a combination of the two. 

My plan is to pass through Cedar Rapids on the way out, visit my parents and get the nod from the crew chief, my dad, Frank Conrad.  His knee is in great shape after the surgery, but he's had a very tough-to-diagnose, nerve related gastric issue, and unfortunately, he'll be hanging out at home . . . this year.  Next year, I'll work him mercilessly, just like he did me, the mean, old fart . . . :-D

I'll also stop by John Rosche's.  John was a diesel mechanic in the reserves, and has worked on Weber equipped 911's and MG's.  John can fix a rainy day, if he can get the parts. 

Also to do - correct the alternator wiring

Install a bunch of trim pieces

Dial in the timing

Install the windshield

Install the shoulder straps

A bunch of other stuff

Oh, yeah - and pack.

Also, I have to remember to bring a jar of Pickles for Lynda . . .

http://reviews.walmart.com/1336/10308970/milwaukees-midget-dill-pickles-32-oz-reviews/reviews.htm

Title: Re: Milwaukee Midget
Post by: grumm441 on September 09, 2010, 04:37:56 AM
Up close, it looks like - and here's a new word I learned from hanging out here - it looks like cack.  But I won't fault Joe, who has asked that I not use his last name anymore, with respect to this car as it sits.  It was my lack of prep work.  That's what next year is all about.

not in the same context as my use of the word, however....

It looks pretty good form over here
:cheers: Wayno's porter  :cheers:
G
Title: Re: Milwaukee Midget
Post by: Geo on September 09, 2010, 07:49:48 AM
Well that explains everything...

Quote
Also, I have to remember to bring a jar of Pickles for Lynda . . .

milwaukees-midget-dill-pickles-32-oz

The plan was a dark green, but Joe wanted me to take a few minutes and dig through his vintage color catalogues.  I saw this one and said, " Yeah, that'll be just pickley".

Yes, what a pickle you've gotten into.  Or you will be getting into.  :-D

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2010, 09:23:00 AM
It looks pretty good form over here
G

Thanks, Grummy.  The problem is, it was SUPPOSED to be a 10-footer - NOT a 10 THOUSAND MILER!  :cheers:
Title: Re: Milwaukee Midget
Post by: floydjer on September 09, 2010, 10:13:30 AM
If you've got a gun that'll take a 2.5mm(100thou) tip then get some primer putty . . .

Gun?

All these strange words . . .

 :wink:

Just funnin' with you, Doc.   
M.M.    Need to borrow a gun???????
Title: Re: Milwaukee Midget
Post by: landsendlynda on September 09, 2010, 10:30:25 AM
MM
I won't be there until the 19th, hmmmm....silly me  :roll:  I was going to suggest you leave them with Barney (#3 daughter)  How stupid is that?!!   :-o   She's as big a thief as my #2 daughter, the Pickle Bandit!!  Dang I hate all these distractions!!  Your car is looking great, pickle jar green with a white lid is very appropriate!  Good luck during WoS!!

Good Luck, stay safe, Go....fast?!!!!   :-D      :cheers:   :cheers:

Lynda
Title: Re: Milwaukee Midget
Post by: Stan Back on September 09, 2010, 12:31:40 PM
Love the color.  Don't screw it up with decals and numbers.  Put the numbers in the minimum size on the side glass and go for the stocker look without all the gaudy lettering and scallops and s-it.

Stan
Title: Re: Milwaukee Midget
Post by: Glen on September 09, 2010, 01:51:10 PM
Yeah, all them decals might make it look like a roadster and Stan might protest you lol :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2010, 07:06:54 PM
M.M.    Need to borrow a gun???????

Ahh, the Michigan contingent - always quick to share their weapons with friends.  Thanks, Pretty Boy Floydjer, but the deed has been done - although I could use a shovel, if you could spare one. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2010, 02:01:34 AM
Looks like I'm leaving a day later than I thought.  When I changed out the '71 fenders and hood with '75's, it never occurred to me that there would be no holes for the grill.   A three hour job turned into six. :roll:

Additionally, it took way too long to get the headlamp buckets in place.  I'd stay up and put the windshield in, but right now, I'm running on fumes, and if something stupid were to happen to the windshield, that would be a deal breaker.

Tim's coming over tomorrow night to do the last details on the electricals - I'll finish up the windscreen then. For the time being, the smartest thing I can do is stare at the back of my eyelids for a few hours before I go to work.  Friday's looking slow at work, and my new accomplice is very astute - let's see if I can start my vacation a few hours early.

Beer - Bath - Bed.
Title: Re: Milwaukee Midget
Post by: nickleone on September 10, 2010, 08:03:03 PM
I know this is an article about a MGB enging but it might help.
http://www.flowspeed.com/harland-sharp.htm

Nick
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2010, 12:50:24 AM
I know this is an article about a MGB enging but it might help.
http://www.flowspeed.com/harland-sharp.htm

Nick

Well, I'm glad SOMEBODY knows about the Harland Sharp install.  The company sure didn't.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3788.jpg)

Dropping Kate at the airport - She's visiting her nephew in Boulder, and I'll pick her up there.

I've still got some sorting to do, and some packing.  A BUNCH of packing.

"When the going gets tough, the tough get going - Go West, young man, go, go."*

* E*I*E*I*O - from the album "Land of Opportunity"
Title: Re: Milwaukee Midget
Post by: hotschue on September 11, 2010, 07:41:57 AM
Chris....We're watching!!!! Good luck and be safe!!!

Udo
Title: Re: Milwaukee Midget
Post by: Geo on September 11, 2010, 09:03:46 AM
Classic photo of a thrash to get ready.  Car looking great in the middle of a clear spot.  Debris all around, distruction at the walls, clutter, beyond mess.

Great job MM.  :cheers:  Good luck, be safe, go fast!

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2010, 05:22:02 PM
Goals -

1 - Get there
2 - Make some runs and sort out the chassis for next year
3 - It would be nice to turn over 100
4 - Return safely


Well - can't wait any longer.  A few issues I can fix when I get there, but I've got to put some landscape in my rear view mirror.

See you on the salt. 8-)
Title: Re: Milwaukee Midget
Post by: gearheadeh on September 11, 2010, 06:00:50 PM
Goals -

1 - Get there
2 - Make some runs and sort out the chassis for next year
3 - It would be nice to turn over 100
4 - Return safely


Well - can't wait any longer.  A few issues I can fix when I get there, but I've got to put some landscape in my rear view mirror.

See you on the salt. 8-)

I'm singing........Happy trails to you!
Title: Re: Milwaukee Midget
Post by: landsendlynda on September 11, 2010, 06:18:02 PM
Good luck MM!!!  Safe journey!  Here's to your Dream    :cheers:   (too bad there aren't any pickle jars to toast with!!   :roll:   Hope your adventure is better than ever!

Lynda
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 11, 2010, 06:58:36 PM
Hey, the car looks great, soak up the trip....have a great time, congratulations.

You did it! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2010, 02:21:28 AM
Okay - problem I need to solve before tech.

Master switch on back of car is wired to ground (earth).  Now that I finally got the alternator working, neither the ignition switch nor the master switch will kill the engine.

Will putting a switch in the circuit to the exciter be sufficient to overcome this, or will I need to wire a switch to the actual output of the alternator?

Too tired to think, and then, out of the blue, Lord Lucas raises his ugly head!

Safely in Cedar Rapids, drinking a Boddington's with my sister.

Thanks - All of you - The support is incredible. :cheers: :cheers: :cheers:

 
Title: Re: Milwaukee Midget
Post by: Harold Bettes on September 12, 2010, 08:45:34 PM
MM -

IF your ignition setup uses an MSD the thing will need a diode so it will not run with the switch off. They have a tech note on their website. :wink:

Hope that helps you with this particular problem. The project has been nice to follow on here. 8-)

Good Luck. :-D

Regards,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: Zombiezoo on September 13, 2010, 09:31:15 AM
Hey Chris, Joe here, reading with great interest. Hope all is well and good luck. Don't scratch the car!!
Keep us posted when you get a chance.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2010, 10:48:13 PM
Hey Chris, Joe here, reading with great interest. Hope all is well and good luck. Don't scratch the car!!

Too late.  I'll explain when I get back.  Joe, welcome to the forum!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2010, 11:06:12 PM
where's that Midget?..........................

Kate and I got in late Tuesday after a half-day thrash in Cedar Rapids and a solid day of thrash in Boulder, CO.  Just finishing it as I go. 

Alignment, sorting out the electrical and now it's working really well.  Still running a tad hot.  Actually drove the car for the first time around the pits - it's comforting to know that the transmission and rear are working.  Spent today making up a new set of spark plug wires, the driver's meeting, about an hour in line for registration, half-hour tech.  I could have run late afternoon, but decided to get an early start Thursday.  Lines are not long for the 130.

Spent the late afternoon taking it all in with Kate.  This is her vacation, too - can't be too greedy.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2010, 11:12:41 PM
Oh, yeah, and it has a new nick-name -

The Pommy Pygmy.
Title: Re: Milwaukee Midget
Post by: nlancaster on September 16, 2010, 02:55:58 AM
Good luck.

keep us updated.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2010, 09:45:53 AM
Well, that's that.

I'm in the lobby of the Montego Bay Casino, drinking bad coffee and am about to head home.

Intermittent ignition problems - starter problems - no heating problems.  Heading home with a 22 mph rookie pass under my belt.  It'll dead rev to 7 grand, sounds sharp and intimidating as hell, but won't pull a pin out of a pin cushion.

No, that's not a typo.  I'll post the slip when I get home. 

After the run, I let it sit for a few minutes, and Kate followed me back to the pits.  It was running fine, and she clocked me at 30+ on the return road.  I punched it a few times and it wanted to run, but I wasn't going to get back in line until I knew WTH was wrong.

And that's when the starter started acting up.  I couldn't confirm my adjustments. 

Go home, tear down, try it again.

Did receive a lot of compliments - that's encouraging.  The car looks good on the salt, but above that, it clearly presents itself as a genuine race car, and it is, albeit not a very swift one.

Back to plan A.  I've got my crank trigger setup waiting at home, and a second block to start the 970 spec motor.

The  upside - the car itself is essentially done, and I doubt it would have been if not for the imposed deadline of this attempt.  I’ve got a year to put together a rip-snorting 1 litre, take some time to MAKE SURE IT’S GOING TO RUN, and a better sense of what it’s going to take to be ready. 

And I suspect time is getting tight on the I-GT record.  It’s been sitting unchallenged for 20 years.  There’s been talk of an S2000 running 2 cylinders, but with a huge aero and breathing advantage over my old 5 port.  Some talk about letting motorcycle engines into the class, and a fellow Brit-car guy going over the top with an MGB-GT on two cylinders.  If these are my rivals, that’s just more fuel for my ambition.

Heading back to Milwaukee with my beautiful bride, a humbling experience behind me, and a clear plan.  I’ll keep you posted, and I’ll see you next year on the salt.

PS – I’ve got a really solid 1275 short block for sale – low miles.  PM me.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2010, 09:51:42 AM
Lynda -

Slim and Nancy have your pickles!

Chris
Title: Re: Milwaukee Midget
Post by: landsendlynda on September 17, 2010, 09:59:50 AM
MM

Sorry to hear about the salt gremlins visiting you.  You've done a fantastic job with your build, no you didn't get the speed   :roll:  you were wanting, but you got to chase your dream down the salt and wasn't that the main idea anyway?  Don't be ashamed or embarrassed about the speed, you dreamed of racing on the salt...you did.  One dream reached.  You dreamed of building a car to race on the salt...you did.  Two dreams reached.  No matter how fast you would have gone, in perfect conditions, it wouldn't have been fast enough.... That dream is always increasing.  So, thank you for sharing your dream with us and allowing us to be a part of it.  Those of us who have the salt addiction, but will never do a build and probably will never race down the salt, salute you for the trying and the doing!!

It was a successful build, be proud!!   :cheers:   :cheers:

Lynda

p.s.  Thanks Chris!  I'll be out there tomorrow, sorry to miss you, stay safe!
Title: Re: Milwaukee Midget
Post by: k.h. on September 17, 2010, 10:18:49 AM
Dang. 

Double dang.

Keep us posted.  This has been a great thread. 
Title: Re: Milwaukee Midget
Post by: theazoldcrow on September 17, 2010, 10:33:11 AM
 :-( Chris,,,,, what Lynda said is the gospel!  I've also been watching your build from the beginning and it is with hopes and prayers that this doesn't discourage you in any way!  Keep on keepin on and IT will happen!    Good luck for next year.
Title: Re: Milwaukee Midget
Post by: hotschue on September 17, 2010, 11:00:28 AM
Chris, I feel your pain........most important....keep at it.....thats what it's all about!
Title: Re: Milwaukee Midget
Post by: 55chevr on September 17, 2010, 07:54:43 PM
First trip out is always a learning experience .... (experience is what you get when you dont get what you want) ... My first trip was ... and this last trip was also ...

Joe
Title: Re: Milwaukee Midget
Post by: nickleone on September 17, 2010, 07:56:36 PM
When you get home check the firing order 1342.
 :?
Nick
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 18, 2010, 05:43:35 PM
There but for the grace of God and our own tinnie luck go many of us..............our first year out the fuel pump died , fortunately it was at the end of the last run we could make, this year we had a rocker come off, on the first run, fortunately nothing was damaged. We had a wheel come off the trailer the first year...that could have been disastrous , we've been lucky , lucky lucky.

You're right the thrash was necessary to get there and get the thing beaten into shape... This time around you'll can deal with the things that were done as a matter of expediency and chase out whatever it is that has given you the grief.You've been through tech , all the big questions are answered, you've towed there...driven the car suited up.........

I'm thinking of the tanty that Paul Dano's character throws on the roadside in Little Miss Sunshine......I don't think anyone would begrudge you that.

go!

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2010, 11:38:19 PM
. . . it is quite likely that more people will see an LSR car on a trailer being towed across Nebraska than will ever see one compete.

About two years ago, I made that statement in a discussion with Franklin Ratliff.  I never realized that it would come back to me in quite the gratifying way that it did today.

Kate and I stopped in Lincoln, Nebraska on our way home to get gas.  When we came back out to the car, there was a man and his son, Dalton, looking at the car and taking pictures.  The kid was really intrigued, but kind of shy.  I explained to his dad where we’d been and what we had attempted to do.  Dalton noticed the salt kicked up under the wheel well, and his dad turned it into a teachable moment about how Lake Bonneville used to be a vast, inland sea, and how evaporation had turned it into a hard, flat surface.

Then Dalton asked if I had been through last Sunday afternoon, and in fact, that was right, I had – he remembered seeing the Midget.  I don’t know where he saw it – I didn’t stop in Lincoln on the way out, I just drove past on I-80. 

His dad reached up under the wheel well, and grabbed some of the salt, and showed it to Dalton up close.  He asked if he could keep it, and Kate happily handed him a plastic bag to put it in.

I’m grateful to have been a part in this super example of a father putting the elements of a young man’s observations and curiosity together in a way that could never be recreated in a class room.

Dalton - stay curious, stay observant, and don’t lose sight of the fact that your dad loves you, very much.



Title: Re: Milwaukee Midget
Post by: Geo on September 19, 2010, 12:01:35 AM
Chris,

You have done what many have only dreamed of.  Built a car, gone to the salt and ran a car to see how fast you could go.  Thanks to the build diary we all went along for the highs and lows.  Keep after it and take us along for the future work.  All the best to you and Kate.  Go break 100!

Geo
Title: Re: Milwaukee Midget
Post by: AJR192 on September 19, 2010, 08:36:05 AM
Hey chris I didn't get a chance to come say hi at WOS but it made me happy to see you on the salt with the race car. Remember it's not so much the destination but the journey. Best of luck to you.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 19, 2010, 11:28:03 PM
Come on, tell us more........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2010, 12:14:45 AM
Come on, tell us more........

Well, not a lot to say, except a huge thank you to all who have chimed in here.  No regrets - I'll do it again, I'm on the right track, and after I've had some time to figure out where the problems were, I'll take some notes and move forward.

The encouragement I've received from everyone here and those who stopped by our pit has been incredible. 

The following was intended just for my personal consumption.  I find it helps me to sort things out if I write about it, but I'll share it tonight before I hit the hay.  I might change my mind tomorrow -

1550 miles – home.  Gives one time to think.

For all the distance, it's really not a difficult drive.  94 west to Madison, 151 to Cedar Rapids, south on 380 to Iowa City, 80 west to exit 4 in Utah.  Reverse order, you're home.  Little likelihood of running out of gas, never more than a half hour away from a place to take a leak. 

It wasn't always that easy.  Used to be US 30 was the highway you'd take, every town on the way adding 10-15 minutes to your travel time, two lanes, stuck behind a manure spreader or a person unwilling to drive more than 40 mph.  Sharing driving duties, I imagine in the 1950’s, 4 days would have been making good time.

During the 1930’s, the time of Gardner and Campbell, if you wanted to race at Bonneville, you had to bring in everything and spares, truck it in over mining roads, or rail it in from SLC.  How they got Bluebird, or the EX 135 there, I can only imagine.

Anyway, Kate and I are home – 2 ½ days on the road from Wendover back to Milwaukee.  The only time we were off of pavement was when we were on the salt.

We've got it pretty easy. 

 I'm thinking I need to bring some additional human resources to this project.  I enjoy the work, the discovery, the time working on the car, solving (and often creating) problems.  But for the first time, I'm wondering if I'm the guy who should be driving it.

During this entire build, my focus has been on building a safe, fast, production-based race car.  I've done two out of three on that account.

But I can honestly say that the thought of driving the thing has been an afterthought from the beginning.  In fact, it wasn't until I put on my helmet for my calibration run (and yes, I did in fact, keep it under 100), that it completely dawned on me that somebody has to pilot the car.

Two things –

1 - It's occurred to me that my passion for this sport is not necessarily in driving a race car, but in its creation.

2 - The best thing I could do to increase my chances of success is to find somebody who IS passionate about driving a race car.

I have a few friends who are very capable race car drivers and also have other car chops that they can bring to the table.  A new engine is on the horizon, and I have a chassis that is essentially done, but I'm thinking that the chances of the car reaching its full potential probably lay in collaboration.


So that's what I was thinking tonight. I reserve the right to change my mind.

Pics will follow after desalination procedures - stay tuned.

And again, thanks to everyone for the encouragement.
Title: Re: Milwaukee Midget
Post by: wolbrink471 on September 20, 2010, 08:57:01 AM
Well Done Chris,

It has been great following your adventures !!!

I have only competed on the salt a couple of times and Maxton a few more, but I have had the chance to run both events solo and with mechanical help. Tara is a big help with ALL the details, but Kevin and I are the ones that change jets. With Kevin at the track, a guy can either focus on driving or jetting. This seems to make both jobs more fun, with less angst for all. Trying to do both really spends your attention $1 quickly!

In addition to fitting the bike much better, there are 40+ really good reasons why Kevin is slated to drive the fully faired bike next year. I am excited to see what the bike can really do, so that makes the driver choice super easy! However, I am having too much fun with the MX bike and really want to keep experiencing the ride! (Lucky for me, two bikes don't require as much trailor space as one Midget.)

With all my experience, I would seriously encourage you to find a buddy that fits the pedals where you like them and try running another event....with two drivers. I believe there is something about quietly preparing for a run, lighting the fire, charging forward and especially the silent reflection after the turn off!  :-)

Good Luck,

Mark

p.s. Maybe this winter we could take the withs out for dinner and race talk....what do you think, tacos at Conejitos or fish at Turner Hall??

Title: Re: Milwaukee Midget
Post by: Anvil* on September 20, 2010, 06:18:20 PM
Two areas that will kill torque are way lean and cam timing retarded. The manifold doesn't have too many areas to leak air but a pass near the gaskets with an unlit propane torch (on a running engine) can turn up a suspect area. I'd do that before pulling the engine. Ignition timing after top dead center rather than before seems less likely but check anyway. It can happen if the pulley timing marks aren't where they should be (always good to verify and paint your marks).
 8-)


Mentioning the salt placed in the plastic bag: A friend came back from the Budd meet (2009) and sent me the salt he had cleaned off with a comment we should build something (years back we built a Ford to go dirt-track racing). I informed him he had sent an obligation to take that salt back to Bonniville in that plastic bag.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2010, 07:08:46 PM
When you get home check the firing order 1342.
 :?
Nick

Checked it - good there -

Two areas that will kill torque are way lean and cam timing retarded. The manifold doesn't have too many areas to leak air but a pass near the gaskets with an unlit propane torch (on a running engine) can turn up a suspect area. I'd do that before pulling the engine. Ignition timing after top dead center rather than before seems less likely but check anyway. It can happen if the pulley timing marks aren't where they should be (always good to verify and paint your marks).
 8-)

The propane test is something I've witnessed, but have never tried - I'll give it a shot, but I will say that the plugs looked good, although I hardly was able to push the thing to the point where that observation could be proven valid.

One other point I should check, and I’ll do that on tear-down, is the cam timing.  The cam was reground on a stock shaft, and it’s possible to grind centers inaccurately.  It rarely causes the degree of power loss I witnessed, but if it’s off, it could have been a contributing factor.

A niggling concern that has weighed in the back of my mind has been if I have reassembled the distributor correctly. My friend, Jeff Everts, suggested this today without my prompting, as the symptoms I described were similar to those he once encountered on a late model he used to campaign.  It’s possible to put the counterweights in incorrectly, and he suggested I check that out, also.

As for tonight, I’ve got to pull the top off, pull the seat and get the salt off of the floorboards, hopefully clean off the undercarriage, and do all in my power to stop any corrosion that’s already started due to a misty rain that followed us through central Iowa and activated the salt.  That’s right – even an MG with a hard top will leak.  Brit cars are prone to rust without any assistance, and every hour it remains unattended is another hour taken away from sorting out the problems.

Off to begin the postmortem.
Title: Re: Milwaukee Midget
Post by: Anvil* on September 20, 2010, 07:53:23 PM
> even an MG with a hard top will leak.

Even?  Always found the top seemed to direct the rain from the windshield into the cockpit. Always preferred to run with the top down, if I could keep a reasonable forward speed. My Midget wasn't too bad (just annoying) but the MGA seemed to drip from the crotch to eyebrow dependent on forward speed. More so on the passenger side if you were out on a date.
Title: Re: Milwaukee Midget
Post by: Glen on September 20, 2010, 07:56:37 PM
Spray it with salt-x after washing
Title: Re: Milwaukee Midget
Post by: 55chevr on September 20, 2010, 08:41:54 PM
I bring back 5-6 pounds of salt every year ... I dump it the boat ramp which was high and dry thanks to the deposits of many ...
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 21, 2010, 01:23:10 AM
Chris, I think (?) you are still running points / condenser? It is quite common for 'new' items (made who knows where nowadays) to fail in very short time, I try to find NOS condensers, rotor arms, points etc.

Just an idea??

You got it done, got there and drove on the salt!  :cheers:  :cheers:
 
Title: Re: Milwaukee Midget
Post by: hotschue on September 21, 2010, 07:41:33 AM
Chris,  About 75lbs. of salt, not counting what I washed off with the hose, made it home...took about a day to get it all out. Used plenty of WD and "Zep-A-Lum". 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2010, 11:55:33 PM
Chris,  About 75lbs. of salt, not counting what I washed off with the hose, made it home...took about a day to get it all out. Used plenty of WD and "Zep-A-Lum". 

Ah, if only I had gone fast enough to kick up that kind of salt, I wouldn’t have to run down to the hardware store to refill my water softener tonight! 
Chris, I think (?) you are still running points / condenser? It is quite common for 'new' items (made who knows where nowadays) to fail in very short time, I try to find NOS condensers, rotor arms, points etc.
 
Actually, I’m running the Pertronix kit, which I’ve had great success with on the MGB.  It’s a hall effects sensor that is a direct replacement for the points/condenser.  Pulling the distributor this weekend – I’ll double check my work.  It’s academic at this point – the crank trigger waits.

Two areas that will kill torque are way lean and cam timing retarded.

One of the fixes I was unable to test was the float level, which was very low.  As soon as I got back to the pit, I pulled the cover off of the Weber, and made the adjustment, but was unable to verify if it helped due to the starter taking a dump on me.  The solenoid was working, the power was getting to the starter, but she refused to spin.  I was offered a push by a few folks, but if I had gotten it running, it would have boiled over waiting in line.  And if it was something else, I'd have been back to ground zero.  It ran cool with the car moving, but the fan wouldn’t keep up with it at rest.  This was Thursday, about noon, and we had to be on the road again Friday AM. 

Kate’s a great traveling companion, but she will openly admit that she’s of little help when it comes to helping tear down a car.  This is another reason I’m considering taking on a partner.  Two wrenches could have had the thing apart and back together in a couple of hours, we could have verified the timing, double checked each others work, checked for leaks (yup, tastes like Castrol GTX to me, let’s go),  but by myself, it would have been 4:30.
 
I had enough doubts as to where the problems lay that I decided to trailer it and watch the show.  I’m not a particularly fast worker, and the weeks leading up to this event, in addition to a very tedious cross-country drive and three-state thrash, had drained my reserves.  With work awaiting me Monday morning, I made the decision that next year will be the year.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0304-Copy.jpg)

You know it's small when you're dwarfed by a Mini.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0311-Copy.jpg)

Just like a glove . . . on a foot . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0195-Copy.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0199-Copy.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0387.jpg)
And I regret nothing.
Title: Re: Milwaukee Midget
Post by: Rob on September 22, 2010, 12:08:56 AM
Looks great Chris,

Sorry to hear about your trals & tribulations but congratulations are well deserved.

I've been awol and for some reason, update notifications to this thread stopped, well.. notifying me.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: bvillercr on September 22, 2010, 12:10:36 AM
Chris you did a great job getting your car to the salt and you will have better days.  A word of advice for the next time you run, pull off the course if it's not running right. :-D. No reason to hold up other drivers, and please don't take this personally.  Good luck and remember to have fun. :cheers:
Title: Re: Milwaukee Midget
Post by: El Wayno on September 22, 2010, 12:15:19 AM
Man someday you are gonna have to frame that timeslip right next to your record timeslip. I believe MG will leak with any top on. My buddy's A always seemed to hit me in the crotch. Of course we were to lazy to put the sliding windows in when it rained. Lucas is a cruel taskmaster.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2010, 12:18:42 AM
A word of advice for the next time you run, pull off the course if it's not running right. :-D. No reason to hold up other drivers, and please don't take this personally.  

Wise council - Salt etiquette dictates courtesy, and I agree.  No offense taken.
Title: Re: Milwaukee Midget
Post by: grumm441 on September 22, 2010, 01:59:42 AM
Are you still running the bendix fuel pump
G
Title: Re: Milwaukee Midget
Post by: Stan Back on September 22, 2010, 07:58:58 PM
On another subject . . .

Petronics (sp?).  Everybody loves them.  I've a '54 Plymouth with an early hemi Chrysler in it.  Drive it about 500 miles a year.

Put in the Petronix (sp?).  It started when you just looked at the starter button!  What a gem!  Third or fourth time out it quit on the freeway.  Had it towed home.  No spark.  Took it to the factory in San Dimas.  They couldn't find anything wrong with it, but gave me a new one, since I'd driven there.

Second verse, same as the first. 'cept this time I asked if I should use a ballast resistor.  "What did the car come with?" --"What the '54 Plymouth, the '55 Chrysler, the '82 El Camino (frame)?"  No answer, no advise.

Third time it quit in the ghetto.  Switched to a Chryler electronic from Jeg's.  Doesn't start as fast, but hasn't quit.  Probably not your problem, but when it quits, it won't give you advance notice.

Stan
 
Title: Re: Milwaukee Midget
Post by: gande on September 22, 2010, 10:38:33 PM
Chris
Things are a little more relaxed on the 130 course, I checked with Russ Knotts the 130 starter, nobody was upset with your slow pass. It's not like you didn't work for it.
Gary
Title: Re: Milwaukee Midget
Post by: Anvil* on September 22, 2010, 10:38:54 PM
A time slip! That's a definite milestone. The distance between sipping beer and thinking about it to a vehicle passing tech and running at any speed under it's own power is spanned by the very few. As you go through what worked and what didn't you'll be able to build up a check list. Next time will be better.
--
must be tired, misspelled beer
Title: Re: Milwaukee Midget
Post by: basher13 on September 22, 2010, 11:25:27 PM
MM
You made it to the salt with something that at least looked like a racecar, went through tech and got your first timing slip, Congratulations!! I enjoyed seeing the car, build looks better in person, and meeting you and Kate (sorry for disrupting your AC break)
You'll get it if you haven't already and end up makin some other rookie mistake next year, we found out the brakes were dragging so bad on the Stude that even jacked up you couldn't spin a tire! whoops
 :cheers:
Dan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 23, 2010, 12:38:46 AM
Are you still running the bendix fuel pump
G
Grummy :? :-o :? :-o :?

How the hell did you know that it was a Bendix, and not the stock SU?  You've got cards you're not showing, or that was a lights-out bullseye.

Yes, with an external regulator.

Is there something I need to be aware of?
Title: Re: Milwaukee Midget
Post by: grumm441 on September 23, 2010, 03:38:27 AM
Grummy :? :-o :? :-o :?

How the hell did you know that it was a Bendix, and not the stock SU?  You've got cards you're not showing, or that was a lights-out bullseye.

Yes, with an external regulator.

Is there something I need to be aware of?

It's just that any time an English car has made me hold up traffic, it is usually a bendix fuel pump problem
And I would have forgotten about bendix , but I was at the Roadworthy testers the the other day and he had a Jag on the hoist that wouldn't do more than about 30. My suggestion was to replace the fuel pumps with a pair of anything else.
He rang me later to ask me the same question you did
Used to own a Landrover I did.
G

Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 23, 2010, 05:43:39 PM
It's just that any time an English car has made me hold up traffic, it is usually a bendix fuel pump problem
And I would have forgotten about bendix , but I was at the Roadworthy testers the the other day and he had a Jag on the hoist that wouldn't do more than about 30. My suggestion was to replace the fuel pumps with a pair of anything else.
He rang me later to ask me the same question you did
Used to own a Landrover I did.
G

The Colonel , at his best. :wink:

The V12's were a whole employment scheme by themselves with four pumps they kept tow truck drivers, rubber hose salesmen, mechanics , blokes who stand around watching mechanics work and parts salesmen at Bendix in a steady job for a loooooong time.
Title: Re: Milwaukee Midget
Post by: grumm441 on September 23, 2010, 06:50:09 PM
The V12's were a whole employment scheme by themselves with four pumps they kept tow truck drivers, rubber hose salesmen, mechanics , blokes who stand around watching mechanics work and parts salesmen at Bendix in a steady job for a loooooong time.

Lovely wooden dash and comfy leather seats
G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 23, 2010, 08:35:08 PM
Lovely wooden dash and comfy leather seats
G

Yeah,just like the local Doctor.....incapable of sticking to the schedule , but the "waiting room" was nice......even if it did smell a bit weird.......
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 23, 2010, 11:34:52 PM
It's just that any time an English car has made me hold up traffic, it is usually a bendix fuel pump problem
And I would have forgotten about bendix , but I was at the Roadworthy testers the the other day and he had a Jag on the hoist that wouldn't do more than about 30. My suggestion was to replace the fuel pumps with a pair of anything else.
He rang me later to ask me the same question you did
Used to own a Landrover I did.
G

The Colonel , at his best. :wink:



I think it's the longest complete thought I've ever seen him post. :-)
Title: Re: Milwaukee Midget
Post by: grumm441 on September 24, 2010, 04:03:59 AM
Yup
Title: Re: Milwaukee Midget
Post by: floydjer on September 24, 2010, 11:53:02 AM
M.M.    The starter took a dump on you??  That seems a bid rude of him. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2010, 12:55:05 PM
M.M.    The starter took a dump on you??  That seems a bid rude of him. :cheers:

An honest mistake.  The port-o-lets had faster time slips than I did, and given the similar paint schemes, it could have been anyone.

Amazing where even a slow car can accumulate salt.  Stiff brush, wash - rinse - repeat.  Seems any and EVERY surface that lacked paint has developed a patina this week.  WD-40 in hand - Salt-X on order.

I thought I was pretty thorough in painting each piece before assembly, but I'm quickly finding those little areas I'll need to attend to if I'm hoping to keep the little guy rot free.

Debating between pulling the distributor this afternoon, or just pulling the whole engine.  I’m torn between trying to figure out where the problem is on this engine configuration and simply moving forward.  The ignition will be a crank trigger next year, I don’t know if my spare starter is any better than the one that’s in the car, and I could easily be chasing my tail troubleshooting an ignition setup that will never be used for racing again.  Still, I’m curious as to WTH is going on.


Other problems that creeped into the picture.  Crack in the steering wheel – a pity, because it came out really nice.  Clutch slave leaking – that was a surprise.  Rear seal leak – a common occurrence on the BMC engines – 80-90 psi is a bit much for the A-block.  Pinhole leak in a frost plug – that’s just an annoyance.

Taking notes, moving forward.

By the way – My old man finally signed up to add his 2 cents here.  I’ll warn you, he’s quick as a whip.
 
Welcome aboard, Crew Chief.




Title: Re: Milwaukee Midget
Post by: gearheadeh on September 25, 2010, 03:28:52 PM
M.M.    The starter took a dump on you??  That seems a bid rude of him. :cheers:

An honest mistake.  The port-o-lets had faster time slips than I did, and given the similar paint schemes, it could have been anyone.

Great how you can take this in stride and come back so well with that!


By the way – My old man finally signed up to add his 2 cents here.  I’ll warn you, he’s quick as a whip.
 
Welcome aboard, Crew Chief.

If he is half as quick as you we are all gonna have fun!

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 08, 2010, 10:16:34 PM
Been a while – It was good to just let the Midget sit.  I reintroduced myself to my wife (she still claims to love me), caught up with friends and family (who say I’ve become obsessive and lost weight over the summer), played a few gigs with the bands (chops are coming back – slowly), reinstalled the supercharger on the MGB (just in time for the first hard frost) and now, as the days grow shorter and my bank account has slightly improved, it’s time for an update.

1st off, I got the Pommy Pygmy started this weekend, and it still sounds great.  The starter (which gave out on me in September) acted positively to the same technique one uses to reactivate an SU fuel pump – a firm blow with a lead hammer.  Hey, I had nothing to lose – I just wish I had thought of it two months ago.
 
I found the problem as to why the Midget wouldn’t rev – under load.  That was the critical condition – under load, and the clues became apparent when I reread the build diary.  I follow everybody else’s advice – time to start listening to myself . . .

 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3780.jpg)
It doesn’t appear to, but the Weber DOES clear the bonnet – nevertheless, shorter ram pipes and a very low profile air cleaner are in order.  Probably will need to chain the engine down to keep the carb from hitting the hood under load.
 


If you look carefully as to how the carburetor is attached, you’ll see isolation springs on the mounting studs that connect the carb to the manifold -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3778.jpg)

Between the carb and the manifold, there are rubber O-rings which isolate the carb from engine vibration.  I found telltale scrapes on the underside of the hood where the carb hit the hood under load.  A variable vacuum leak, activated by the torquing of the engine.  And I received two mentions about stabilizing the engine  -

Getting rid of the Metalastic will end that worry.  :wink:
Geo

And –

put a chain on it to limit the excursion.....or even a rubber band :-D...

Now while both of these comments were with respect the proximity of my clutch slave cylinder to the frame, had I followed the advice of Geo and the Dr., not to mention myself, it’s likely that my time slip would have a somewhat larger number on it.

But this is the cost of an education. 

Great news from Deist – I got a call from Russ today, and my SFI spec blow-rag is done, and will be shipped as soon as Frank gets my tranny case out of the Deist truck and packages it all up.  So to you teaming hoards of Spridget racers out there, let the word go forth – Deist now has a pattern for the BMC Ribcage Bellhousing.  And they’ll gladly build one for you, too.  You’re welcome.

I’ve got fuel for the garage heater, a rather esoteric short-stroke A-block to contrive, parts on the way, more parts to order.  It just doesn’t end.  I like it.

Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 08, 2010, 11:11:08 PM
.............I didn't go back through it but I'm pretty sure I was just reinforcing something you'd said...I can't take credit for anything like that.

It's great that you worked it out and that it was a set up issue and not a "funda-flaw"................

"a firm blow with a lead hammer.  Hey, I had nothing to lose – I just wish I had thought of it two months ago"

I am the first guy to think "well, we're f*cked either way here , gimmee a hammer and we'll put those suspicions to rest 'cause right now it doesn't work"

you're a gonner for this game now,

btw:I think those guitars are in today....

thanks mate :wink:
Title: Re: Milwaukee Midget
Post by: Rob on November 08, 2010, 11:59:43 PM
Good to see things moving again Chris and that you solved the lack of speed. Hindsight is a wondefully clear sense  :-D

I couldn't say enough about Russ after we visited Deist and loaded up our baggage with safety gear last month. What they didn't have in stock he moved up for first thing in the am on their "to do" list and I picked it up on my way past the following day. Even Marion Deist played hide and seek with the young bloke to keep him amused.

Keep up the good work.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: grumm441 on November 09, 2010, 02:59:06 AM
Yep . sometimes it can be the simple things
I do some work for various motorcycle workshops around Melbourne sfter everyone else has had a try
Yesterday I got a call from a certain Vespa shop (est 1954) to come and look at an electrical problem on a modern injected Vespa
After spending three hours on it with all sorts of diagnostic tools I had not learned anything
It was when I was sitting at home watching a wasp fly around my kitchen that the penny dropped
So today, I went over to the aforementioned shop and stuck a screwdriver up the exhaust and out came the dirt and dead wasps
It can be the simplest things
The ironic part being that Vespa is the Italian word for wasp
G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 09, 2010, 03:52:06 PM
Yep . sometimes it can be the simple things
I do some work for various motorcycle workshops around Melbourne sfter everyone else has had a try
Yesterday I got a call from a certain Vespa shop (est 1954) to come and look at an electrical problem on a modern injected Vespa
After spending three hours on it with all sorts of diagnostic tools I had not learned anything
It was when I was sitting at home watching a wasp fly around my kitchen that the penny dropped
So today, I went over to the aforementioned shop and stuck a screwdriver up the exhaust and out came the dirt and dead wasps
It can be the simplest things
The ironic part being that Vespa is the Italian word for wasp
G

There was a wasp hangin around when I was there last week wasn't there?......One thing that story tells us is that Piaggio have a handle on the emissions stuff if nothing else because nothing would make it's home in the exhaust of an old PX.........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 16, 2010, 07:46:19 PM

There was a wasp hangin around when I was there last week wasn't there?......

C.O.E.?  :wink:

Take press where you can get it!

As long as they spell your name right . . .

My lovely bride, Kate, works for a rather large ad agency here in Milwaukee.  They have a blog which ties in to their online marketing and business-to-business presence.  She put this piece together about our trip to Bonneville this last September.

http://converge.baderrutter.com/blog/2010/11/16/the-slowest-car-on-the-salt-flats-sparks-imagination.html
Title: Re: Milwaukee Midget
Post by: hotschue on November 16, 2010, 08:20:37 PM
Very nice!!
Title: Re: Milwaukee Midget
Post by: Geo on November 16, 2010, 09:13:29 PM
Hey MM,

Kate has a gift!  That's a wonderful story.

BTW send me your motor mounts and I will weld them solid.

Geo
Title: Re: Milwaukee Midget
Post by: debgeo on November 16, 2010, 10:18:51 PM
Everybody should have a cheer leader and it is special when she is your wife. :-) :-) :-) :-) :-)Nice article.
Title: Re: Milwaukee Midget
Post by: Motornoggin on November 16, 2010, 10:40:26 PM
Everybody should have a cheer leader and it is special when she is your wife. :-) :-) :-) :-) :-)Nice article.

Indeed!

Great article!
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 16, 2010, 10:40:59 PM
Great beginning to a fast second season!

Mike
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 16, 2010, 11:29:12 PM
( in a Michael Caine accent) " you lucky ,lucky sod"........you were also unlucky, yet that already seems to have been remedied, but having a smart girl who who digs what you do( yeah I know , but ) can't be beat.

garn git.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2010, 09:25:49 PM
Been spending the last few weeks determining how to proceed.  Part of my frustration with the thrash last summer was disorganization on my part.  I can rationalize some of it as being too little space with parts and tools scattered hither and yawn.  I couldn’t keep everything in the garage, because it has to function as, well, a garage.
 
At this point, the car is essentially complete, so questions like where I have to put the fenders, a transmission, brackets, doors, etc., are no longer an issue - they’re all bolted together on the car, and with a few exceptions, they can stay that way.

But last spring, I had Rubbermaid tote boxes filled with mountains of take-off parts, bolts, electrical components – essentially enough extras to build another car.

I asked myself, “Why does this happen here, when you wouldn’t let it get nearly this out of hand at work?”

There was no excuse. 

Two weeks ago, I started in the attic, where I had stowed away about ½ of my parts car, and asked myself these questions regarding each part – “Will this make the Midget go faster?” – “Is it a part that’s hard to find?” – “Is it worth the time and effort to throw it up on E-Bay?”
 
Lucas dash switches, windshield wipers, bezels, seat belts, rearview mirrors, chrome trim, door latches, dried out old rubber seals (?!?!?) – “Why is this still here?”

And when I couldn’t come up with good answers, it went into one of the now-empty Rubbermaid totes and out to the trash.

This weekend, I did the same thing in the garage – convertible top frames, SR145-13 tires, heater cores, scissor jacks – and how many unsalvageable Spridget drum brake plates does one man really need? 

To the dump.

And while going through all this crap, I found my good set of channel locks, my missing 12 point sockets, a body grinder that I forgot I had and replaced, a set of brushes for same – just maddening.

So after everything was found, sorted, categorized, and/or pitched, I made up my mind to organize it.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3816.jpg)

I found a decent, cheap roll-around and top chest at the Sears Outlet store - $130.00, replacing 6 smaller tool boxes and a pair of empty drywall buckets.  And then I added a few more shelves, trying to maximize the newly constituted “shop corner”.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3815.jpg)

It’s not perfect, but neither is the situation.  It’s tight in a 2 ½ car garage that contains a Dodge wagon, a snow blower, a lawn mower, miscellaneous garden tools, an MGB and a race car.
 
It still needs some tweaking, and after the trash gets picked up this week, I’ll probably comb through it once more.  I just don’t want to find myself tearing the house apart looking for something that isn’t there, or digging through cardboard boxes, or having to clean a screwdriver that’s been soaking in gear lube at the bottom of a pickle bucket.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3817.jpg)
Title: Re: Milwaukee Midget
Post by: Stan Back on November 23, 2010, 09:57:09 PM
Yer just a kid.  Us oldens are starting to think that after we're gone, whose gonna giva a s-hit about some of this stuff.  Chuck it and simplify. 

Went thru over 100 pictures of my roadster chassis going together.  Who cares?  I do and I was there.  Chuck 'em.  Saved about 10 and am looking for someone who I can show 'em to and give a damm.

(Hopefully hop-scotched the censor),
Stan Back
Title: Re: Milwaukee Midget
Post by: Freud on November 24, 2010, 12:24:27 AM
Stan Back...I'd love to look at those saved fotos.

I haven't had a good laugh or a good s_hit in a long time.

FREUD
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 24, 2010, 12:54:00 AM
Stan Back...I'd love to look at those saved fotos.

I haven't had a good laugh or a good s_hit in a long time.

FREUD

Hey pletty boy Freud,

drink lots and lots of beer, everything is funny and you can s-t through a straw, trust me.

Trust me , I'm a doctor......
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 28, 2010, 01:01:50 PM
Finally!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3820.jpg)

Deist has been backordered on ballistic material since August, but they finally came through on the blow blanket.  I'll trial fit it when the engine comes out. 

All prudent companies are trying to keep their inventories within manageable levels, and with this economy, the "just-in-time" practices of many suppliers, even reputable ones we've known for years, can get tripped up by the simplest of issues.  A huge thanks to Russ and everybody at Deist.  Good bunch of folks. :cheers:

But there is one lesson I've learned this last year.  The flywheel, the roll cage, the blow blanket - Order early - you never know how long even the common parts will take to arrive.  If I had been running for class last September, it wouldn't have happened.
Title: Re: Milwaukee Midget
Post by: grumm441 on November 29, 2010, 04:28:12 AM
Well at least your tools are neat
I moved out of the workshop I was in (read quit my job) and had to find a place for some of my tools
This is the office
You should see the shed/workshop?
G
(http://i219.photobucket.com/albums/cc28/grumm441/Tool.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 13, 2010, 12:28:39 AM
Okay, time to dig in and get started on Engine #2.  I started the block prep this afternoon.  I’m hoping to drop it off at the shop this week.  This block was magged about three years ago, and will be the basis for the 970 spec engine.  It’s a thick flange Sprite block, and it’s looking good for a .030 over.

This pic isn’t particularly good, but under the center main is a casting hole, which had a nasty amount of flash left on it.  Additionally, it wasn’t formed very well, and just looked and felt ugly.  Seeing as the center main web on A-blocks is somewhat prone to cracking, I thought it wise to smooth out the mess to minimize a crack starting.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3821.jpg)

I did the final math this last week.  The specs will be as follows:

Deck height – crank c/l to deck of block                                 8.90625 (8 29/32)
Thickness of deck – nominal                                                  ~   29/64
Stroke                                                                                   2.45
Rod length                                                                             6.00
Piston crown height – pin c/l to top                                         1.52 (advertised)
Piston diameter                                                                      2.81 (stock 2.78 + .030)


The deck height is 8.90625.  The assembly height is 8.745.  The difference is 0.16125.  Plenty of iron to shave, and enough left behind to go back for seconds, if necessary.

Pistons are from MiniMania.  Rods by R&R.  Got a quote from Huffaker on the crank, but I’m still nosing around.  Huffaker was essentially the US arm of MG racing back in the day, and their work is excellent, but I’m aware of a couple of shops in Michigan, and I want to talk with them before I pull the trigger on the crank.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 13, 2010, 12:32:49 AM
How come every time I enter the word "", it doesn't show up?  Come on, Slim, not all of us are semi-retired! :-)
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 13, 2010, 12:33:30 PM
I think I've fixed that, ladies and germs.  Try it again.  And thank (well, in the spirit of internet anonymity I won't mention Stainless' name here) the guy that suggested it in the first place.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on December 13, 2010, 03:29:16 PM
Well ,it's been hard work lately dragging myself into work when I'm supposed to be working on the new worked motor for the tank....

yep, that works now. :wink:
Title: Re: Milwaukee Midget
Post by: grumm441 on December 14, 2010, 06:44:39 PM
Well that seems to work
G
Title: Re: Milwaukee Midget
Post by: Stainless1 on December 14, 2010, 10:10:50 PM
I think I've fixed that, ladies and germs.  Try it again.  And thank (well, in the spirit of internet anonymity I won't mention Stainless' name here) the guy that suggested it in the first place.

I think someone suggested Willys for that 4 letter word that I try to avoid.... not goof off  :| but all's well that doesn't end up with someone covered in shit....   :roll:
:cheers:
Title: Re: Milwaukee Midget
Post by: floydjer on December 15, 2010, 12:35:37 PM
I`m happy Slim made it  work.....Makes me look less goofy :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2010, 07:57:22 PM
Okay, the 1275 is out.  Dummied up the blowblanket and sent off a post for approval to the powers that be.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3838.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3839.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3840.jpg)

And I made the big-buck commitment this week.  Down payment sent on a 2.45” stroke billet crankshaft.  I was told I’d see it in May.  My experience tells me I’ll be screwing this engine together about a week before I head to the salt, but it’s a new year, I still have faith in my fellow man, and I can’t find anyone who will get one to me any faster.
 
Experience also tells me that if I were to wait any longer, it probably won’t happen in 2011.

I need to confirm that I can do a .030 overbore on the new block.  As soon as my reinforced center main comes in, the block will be at C&S for bore and alignment hone.  If not, I’ll be tearing apart the existing short block.

Just enough down time to read Keith Richards’ biography, "Life", thoughtfully procured for me by Kate this Christmas.

“and I got a woman who knows her man, drive on”*
*Johnny Cash
Title: Re: Milwaukee Midget
Post by: desotoman on December 26, 2010, 08:22:11 PM
Captain C,

The Deist Blankets look good. Who did you end up ordering the crank from?

Tom G.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on December 26, 2010, 08:26:21 PM
I made the big-buck commitment this week.  Down payment sent on a 2.45” stroke billet crankshaft.
Just enough down time to read Keith Richards’ biography, "Life", thoughtfully procured for me by Kate this Christmas.
Hey big spender, congratulations.....send the machine shop flowers every week......that'll guarantee you get the crank ontime, or even early!



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2010, 08:38:45 PM
That would be Rody Machining in Plymouth, MI.  He does overflow work for Moldex, and I received two unsolicited recommendations for him by both an engine builder in Waukesha, and an SCCA Spridget racer in Michigan.  Easy to talk to, knows the A-block.

It's an 8 week process, regardless of who you talk to, and he encouraged me to get in line - racing season is right around the corner.


As long as I waited for my wheels, flywheel, cage, etc., I figured I'd better strike.  We'll see how it goes.

I made the big-buck commitment this week.  Down payment sent on a 2.45” stroke billet crankshaft.
Just enough down time to read Keith Richards’ biography, "Life", thoughtfully procured for me by Kate this Christmas.
Hey big spender, congratulations.....send the machine shop flowers every week......that'll guarantee you get the crank ontime, or even early!

Yeah, never met a machinist who didn't sit around with baited breath waiting for the FTD guy to show up. Machinists love flowers.

 :?

You been hitting the egg nog?
Title: Re: Milwaukee Midget
Post by: 116ciHemi on December 26, 2010, 09:17:48 PM
The machinists I know would prefer beer over flowers.  Always. That includes the female machinists I know.
Title: Re: Milwaukee Midget
Post by: Rick Byrnes on December 26, 2010, 10:10:51 PM
I have more than a little experience with Rody dating back about 20 years.
Greg has repaired a couple of my early billet 3.4" stroke fully counterweighted "Pinto" engine cranks from the turbo engine.

He also machined from scratch my supposed "trick" crank designed by one of my Ford analytical buddies.  He even suggested some oiling mods that the OEM guy didn't see because he was not a racer, just a really good designer that could balance all the compromises.  I ended up with much less load on the center main while running up to 9500 rpm under load.

His work is impeccable.
Cost was comparable to anywhere else, and the part turned out exactly as I wanted.
Well worth the investment in time and money.

Greg had a good relationship with Whitey at Moldex and machines virtually all the "blanks" that Moldex finishes.  When visiting his shop, you can feel the ground shake from the rough cuts being done on the billet blank.  

Nobody else touches my Crank.

:-d

OH, and he likes beer!

 
 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2010, 11:16:11 PM
Rick, thanks for the further endorsement.  Sometimes you just have to go for it, and now with 3 endorsements, I'm convinced I found the right guy.

I won't discuss price - Different cranks require different requirements, and I don't want to speak for Greg, (different strokes, different folks?) but I will say that his price was the best of those I questioned.  In fact, compared to a world renowned MG prep shop in California, with factory ties dating back to the 1960's, Greg's price was about 25% less.

And Walt, as usual, you are wise beyond your years.  In fact, if we extrapolate on your hypothesis, I think we can now refer to this addage as "Walter's Law" . . .

"Never deal with a machinist who expects flowers, and never date a girl who won't drink beer."
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 27, 2010, 08:33:26 AM
Hey big spender, congratulations.....send the machine shop flowers every week......that'll guarantee you get the crank ontime, or even early!

Again, slow to the uptake on this one.

Remind me to never play poker with the Aussies.

If I send him flowers, he'll go faster, because he thinks I'm, . . .

well, you know . . .

British?
Title: Re: Milwaukee Midget
Post by: Dr Goggles on December 27, 2010, 05:25:28 PM
Again, slow to the uptake on this one.
Remind me to never play poker with the Aussies.
If I send him flowers, he'll go faster, because he thinks I'm, . . .
well, you know . . .
British?

We have a winner :cheers:

There's NOTHING like a bunch of flowers to make people ask questions,

I wasn't suggesting you sent him vouchers for a free chap-dance :wink:

Did you ever hear anything from the guy who was going to make the scattershield?...maybe he was expecting flowers.....
.
You been hitting the egg nog?


And no, didn't do egg-nogg but ran a long race in fuel class on the day and saw off two nephews in the last few laps with Jamesons.

Backed-up at the usual Hot-rodders boxing day bash with our good friends Prof and Wiggsie....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 01, 2011, 07:11:43 PM
Happy New Year, y'all. 

Need to grab a few parts off of the 1275 to move forward on the 970.  Pulled the tranny, distributor and starter-of-ill-repute off of the 1275 short block.

The flywheel was a tight fit, tied to the crank with bolts.  That’s not an issue putting it on.  It becomes one when you need to take it off.  I don’t have a puller big enough to do it the right way, but I had a similar situation a number of years ago trying to remove an aluminum clutch arm off of a steel shaft in my Rampage.  I called my dad, who worked with a metallurgist at Rockwell back in the day.  He said just chuck it in the oven and it will slide right off, which it did.  Small parts in the oven of a bachelor's efficiency apartment on the east side - hey, no problem.

Well, Kate's been pretty understanding on a lot of this LSR stuff, but I wasn't about to press my luck by trying to stuff a whole A-block into the KitchenAid.  I needed an even heat over a large area, and that’s when it occurred to me that I’ve got a kerosene space heater.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3844.jpg)

That lined up nice, and with the help of a couple of homemade door stops . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3845.jpg)

A gentle tap on the right, followed by a gentle tap on the left, and BINGO . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3846.jpg)

Crank pins came in this week, and MG John in South Carolina shipped my machined and strapped center main this week.  Kind of productive for a holiday week.

Keeping Willie and Sheri in my prayers – Courage.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 03, 2011, 07:05:17 PM
Sometimes the old trick is just too good to pass up.  MG John came through with my center strap for the center main cap.  I first saw this trick on a 3 main MGA a number of years ago, and it is de rigueur for most high performance A-blocks.  Won’t quite clear in the Mini, but there’s plenty of room in the Spridget sump.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3848.jpg)

It’s hardly rocket science.  Machine the cap dead flat, install the strap, get yourself some longer bolts, and stabilize your bottom end.  Fret not – ARP studs will be making their appearance when the crank arrives.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3847.jpg)

Keeping Willie and Sheri in my prayers – Courage.

Title: Re: Milwaukee Midget
Post by: 38flattie on January 03, 2011, 07:13:28 PM
Sometimes the old trick is just too good to pass up.  MG John came through with my center strap for the center main cap.  I first saw this trick on a 3 main MGA a number of years ago, and it is de rigueur for most high performance A-blocks.  Won’t quite clear in the Mini, but there’s plenty of room in the Spridget sump.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3848.jpg)

It’s hardly rocket science.  Machine the cap dead flat, install the strap, get yourself some longer bolts, and stabilize your bottom end.  Fret not – ARP studs will be making their appearance when the crank arrives.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3847.jpg)

Keeping Willie and Sheri in my prayers – Courage.



Can you expain the benifit here? Is it smply to add rigidity to the arch of the cap?

We have a crank girdle, that attaches much the same way as your strap, then also attackes to the block, where the oil pan normally attaches.

I'm very curious about the benifits, of a strap only on the center main!

The build is coming along very nicely!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 03, 2011, 08:32:26 PM
You know, with the shorter stroke, and lighter pistons, crank and rods, this is probably overkill.

Most of it is that there's simply no good way of strapping the other two, save making a whole new sump, rear seal arrangement and front bearing.   
 
But of the three, the center cap is the weakest.  There's less material than either of the two ends, so you spread out the clamping pressure with a piece of 4140 over the entire bottom of the bearing, rather than just two holes in a casting.

I've never seen a racing Spridget bottom end without one (or a 4-bolt), so I'm just carrying this over as a "best practice", ie: de rigueur.   

Title: Re: Milwaukee Midget
Post by: 38flattie on January 03, 2011, 08:42:38 PM
Haha-I got the "best practice", ie: de rigueur part, but just wondered what the theory was behind it.

I appreciate the info- I've seen/used girdles, but hadn't seen this trick.

Cool build!
Title: Re: Milwaukee Midget
Post by: crew chief on January 16, 2011, 05:36:35 PM
crew chief checking in. hows the weather in Milwaukee?
Title: Re: Milwaukee Midget
Post by: Glen on January 16, 2011, 05:42:12 PM
Crew Chief for who? what vehicle, where do you live and how about some back ground on your racing.
Oh ! BTW, welcome to the Landracing web site.
The weather in Southern Utah is nice, sunny and 60 degrees F.
Title: Re: Milwaukee Midget
Post by: crew chief on January 16, 2011, 05:48:51 PM
Just checking up on this near-do-well son of mine in Beerhaven.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 05, 2011, 04:23:38 PM
Well, it’s moving forward.  Still in parts acquisition mode.  Mel down at C&S is doing a little digging on con rods for me.  Carrillos are my fall-back position, and while I’m certain of their quality, I’m having a tough time justifying the cost.  Initially, the thought was to custom make a set with a narrower Honda type bearing, but that would require a ground-up redesign for my application, and the standard bearing size has proven itself sound in over 58 years of racing the A-block. 

The block’s been cleaned up and bored, and when the crank main bolts come in, they’ll align hone it with the new center cap and strap.

Rody has the billet on order, and I’ll need to have the final dimensions to Greg once the con-rods are finalized.
 
Ordered up the ring packs and the pistons will be ordered, again, once the connecting rods are sorted out.

And the final vestiges of the Prince of Darkness have been, finally, exorcised and banished to the dust bin, where they should have been put to rest years ago.  Incoming will be the Edi2 Electromotive computer controlled ignition box, the crank trigger sensor, and a Gustafson gear reduction starter.  I already own the trigger wheel and bracketing for the system.  There’s a knock sensor input on this brain box, along with the trigger sensor.  I’ll probably go ahead and tap the block for that – cheap insurance, I suspect.

I’ll post pics when the parts arrive.

Off topic for sure, but -

While I’m not a big professional football fan, you’ve gotta like this match up in the Superbowl tomorrow.  The Steelers are solid, but I’ve gotta give a shout out to my neighbors to the north in Green Bay.  Dumping Favre and putting Rodgers in the driver’s seat has proven to be a combination that looking pretty darned wise.  Go Pack, Go!
Title: Re: Milwaukee Midget
Post by: Tman on February 05, 2011, 05:20:53 PM
I'll root for Rogers and the cheddarheads!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 13, 2011, 10:03:45 PM
The hi-tech tractor motor development continues.

This just in:

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN3925.jpg)

Combination of new and used pieces.  Downloaded the software - this will be interesting.  I've never programmed an ignition plot before.

Decided to go with Saenz rods on the recommendation of my machine guy.  That order has been placed.
 
And I sold my 1275 short block this weekend.  It’ll be going into a very cool ’60 Bugeye.  Dan was the fellow’s name, an ex-marine (although I’ve been told there’s no such thing), who has been buying and trading some pretty cool pieces over the years.  He’s currently working on a Nash Metropolitan – a car I’ve always wanted to own.  Maybe down the road a piece.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2011, 12:57:32 AM
I took great interest in Gary Hart and Mike Collison’s straight eight Buick build.  If you haven't had a chance to look at it, here's a link –

http://www.landracing.com/forum/index.php/topic,4974.0.html

Many of the issues they had to contend with were related to the shared intake ports on the Buick.
 
To that end, I'm fortunate in that my engine choice, though a 58 year old design, has had a lot of development work done on it both by the factory (BMC/British Leyland), and by numerous tuners over the years.
 
Back in the 1980’s, David Vizard and Dave Anton at APT started a program of cam development for the A-block, worked with both Kent and Crane cams, and eventually developed what they refer to as a “scatter pattern” cam for the A-Block. 

It sets up different timing events for the 1 and 4 cylinders than the 2 and 3 cylinders to minimize cylinder robbing between the 1-2, and 3-4 intakes, maximize the charge and take better advantage of the shared exhaust port on the 2-3 cylinders and individual exhaust ports on the 1 and 4 cylinders.

I'm glad they did the work, because it was all I could do to try to put it in a sentence.
   
Dave Anton is still at APT, and we talked our way through it – He's a class act.  The SPVP5 Cam specs out like this -

306 duration (nominal), .324 lift intake, .321 exhaust (1.5 rocker ratio)
 
Timing for cylinders 1 and 4 are as follows –
47.5 - 72.5 - 72.5 - 42.5   103.75 LCA

For 2 and 3 –
44.5 - 75.5 - 75.5 - 44.5   105.5 LCA

Something occurred to me after I ordered it.  Unlike a “regular” engine, where you check valve to piston clearance on just one cylinder, I’ll need to check both the 1 and the 2 chamber for valve to piston clearance, as the events are not the same.

Pics when the new toys arrive.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2011, 07:13:34 PM
I’m waiting on engine parts, but there’s still plenty to do.

One of the issues I had last year was ingress-egress.  Part of the solution will be a removable steering wheel and hub, both of which I scored off of eBay.  I’ll miss the wooden wonder, but I suspect it will find a new home in my MGB this summer.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3958.jpg)


Of course when you change one thing, other things must follow.  The new wheel sits closer to the dash, and my ham hands would interfere with the tach if it remained located on the steering column.  I would have liked to have put it in the dash to keep it neat, but the roll cage interferes, so an alternate location needed to be figured out.

The former home of the rear view mirror offered a secure mounting point.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3957.jpg)


I’ll be pulling the coil, starter solenoid and voltage regulator, and Tim and I will redo the electrical under the dash to accommodate the new brain box for the crank trigger.  The new starter has the solenoid built into it.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3959.jpg)

I’m searching out an explosion proof fitting for the shielded trigger sensor to further neaten up the wiring in the engine bay.  I think Switchcraft makes one for military microphone and audio applications that would work pretty well.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2011, 11:49:14 PM
Pulled a Barney Fife. 

Cut the steering shaft, fitted the new spline collar, drug the welder up the stairs and out the door to the garage and . . .

I'd left the gas on for the welder last time I used it.  Tank was emptier than my head.

 :roll: 

 
Title: Re: Milwaukee Midget
Post by: grumm441 on March 01, 2011, 12:29:57 AM
Don't you hate that
I was at the sandblasters/ceramic coaters the other day
I watched him check the tap on the gas bottle about six times in five minutes
I'm glad it's not only me
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 01, 2011, 12:51:26 AM
You know, Grummy (I'm dropping all titles until I get a proper handle on them), I've been putting off this stupid little weld job for six weeks.  I don't weld very well, and I need to work up the sack.

So today, I left work early, cut the shaft, dressed the metal, and carried a cart with 80 lbs of copper transformer and what turned out to be an empty tank up stairs, rolled it out to the garage, plugged it in, and tried to turn the knob, only to find out I had already done that around Christmas time.

I've been planning on trading the welder for a torch kit.  Now I've got to sink $30.00 into a tank of gas for a 2 minute weld job that was to be my last tango with the wire feed.

Racing is expensive enough without adding dumb to the equation.

All I wanted to do was get one, simple, stupid little item checked off of the clipboard.  It'll be Thursday before I get the opportunity to change out the tank, and Saturday before I'll have the time to do the weld.

Get well, G.  You've got a trip in a few weeks.

Chris
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 01, 2011, 01:59:14 AM
Can you get the disposable tanks there????? I've never really considered them until recently ....I rarely need to weld aluminium anymore but every now and then I think "I wish I had some argon I'd just whizz that up.....without having to pay annual rental on a big bottle....

However , your experience is why I double check the fitting of the gas lines on the mig, I left mine on this week for about 6 days, good practice has you turning it on after the power and off before the power...that way you don't forget......a noisy welder doesn't hurt for this reason.....there is something about the background noise of them , the hum and the fan that gets under my skin.... so I tend to turn it on and off pretty regularly
Title: Re: Milwaukee Midget
Post by: 38flattie on March 01, 2011, 06:33:06 AM
Looking good!

Too bad about the wooden wheel- cool wheel with a cool story behind it!
Title: Re: Milwaukee Midget
Post by: floydjer on March 01, 2011, 10:43:30 AM
Hey Doc.....Do you know why welders hum??? Because they don`t know the words !!!! :wink:
Title: Re: Milwaukee Midget
Post by: nickleone on March 08, 2011, 07:18:17 PM
Here is something to look at the next time your snowed in.
From Ecomodder
 MG MIDGET + GEO METRO 3CYL ENGINE = MGEO

User Nimblemotors wants to get some better mileage out of his 1971 MG Midget and decided to put it on an extreme diet and swap in a 993cc 3-cylinder Geo Metro engine.  Follow his detailed build progress.
http://ecomodder.com/forum/showthread.php?t=15091


Nick



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2011, 07:40:35 PM
Thanks, Nick - I've got a new bookmark.  These things are so simple and plentiful that they lend themselves to a lot of conversions and modifications. 
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 08, 2011, 07:58:11 PM
Yeah, right, a Geo engine.  Then it would be even slower than last year.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 08, 2011, 08:30:59 PM
Mike, you're cruel!!! :evil: :evil: :evil:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2011, 09:03:24 PM
 :-D   Shit, I'm a Cub's fan - I can find the bright side of an imploded star.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 08, 2011, 09:04:55 PM
Mike, you're cruel!!! :evil: :evil: :evil:

Pete

Perhaps.  But at least he was there last year with a car, which is more than I can say.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2011, 09:13:54 PM
Bring your crazy uncle from Red Bluff, and I might be tempted to flip you the keys!
Title: Re: Milwaukee Midget
Post by: 38flattie on March 08, 2011, 09:30:41 PM
:-D   Subaru, I'm a Cub's fan - I can find the bright side of an imploded star.



 :-D :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2011, 10:20:39 PM
Okay – back to the build.  Got my argon, and once again, my lack of welding chops reared its ugly head.

The welded collar proved to be a royal PITA.  And of course, I bunged it up.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3982.jpg)

About 30 minutes with a jewelers file and a fret file brought the splines back.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3984.jpg)

Now for a little destructive testing.  9/16 open end around the steering column in the engine bay, turning against the upper control arm/shock absorber and twist until it breaks.  Which it didn’t!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3981.jpg)
 
Still, this is the last time I’m welding anything.  I spend more time fixing welds than accomplishing anything worthy of note.  It’s up on Craig’s List, and the phone has been ringing off of the hook.  The choice is simple – I can have a welder I’m not good at operating, or I can have custom pistons and a nice dinner with Kate. 

That’s a no brainer
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2011, 11:33:11 PM
Just in a holding pattern.  Talked with Greg last week regarding the crank.  He’s waiting on the billet, which he intends to “make a lot lighter”.  I’d be concerned if it came off of the lathe heavier than when it was originally chucked up.  Hope to see it late April, early May.

Rods – “Another couple of weeks”.  Pistons – “Another couple of weeks”.  Seems like anything having to do with a race car is “Another couple of weeks”.

eBay’s been good to me, though, along with Speedway Motors and The Home Despot.  

The laundry list –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4075.jpg)

Left to right, top to bottom - a NOS set of Crane valve springs that will let me get my lift without bind.  Came out of England from a stock reduction sale at a Mini shop.  Cheaper to import them than to find them stateside.  Since I bought the Longman head last year, it was never clear what I had for valve springs.  This gets rid of the ambiguity.

A NOS water pump.  I’ve seen them stamped “Unipart”, “MOWOG”, and unstamped, but I’ve never seen one with the Leyland logo before.

A Holley fuel pump – it’s just gotta be better than the Bendix – we KNOW it’s better than the SU.  Speedway Motors – in stock and in my hands in 2 days, along with –

An SW fuel pressure gauge – This goes under the hood next to the regulator – I’m sick of guessing.

A very clean used oil filter head to replace the one I dropped a jack stand on, turning it into scrap.

A gear reduction starter – from my buddy Martin at British Performance Parts.  I put one of his starters in my MGB six years ago, after going through three Lucas rebuilds in one season.  Never a problem - top notch.

Bottom row, left.  I wasn’t even looking for it.  Punched “1275” into eBay Motors, and there it was – pressure control valve for the oil system.  I’d read about them, checked the cost and said to myself, “Well, not critical, but if one falls in my lap”.  And now it’s on my bench.

“So Chris – why do you have welding tips on your bench”, one might ask?   Those aren’t welding tips – those are – well, ask Sparky - He’ll tell you what they’re there for.  Thanks for the great chat the other night.  I've still got to figure out the rest of the plumbing – stay tuned.

2 crank pins – eBay again.  

And what would a race car be without stickers?  Yeah, it can be overdone, and Stan, I intend to keep it very subtle.  Actually, I’m trying to model it with a British club racer kind of a look.  But these pieces I just couldn’t pass on.  

Part of the MG advertising campaign in the early ‘70’s was the phrase, “You can do it in an MG”.  Now I’m pretty flexible for a pentagenarian, and I can still do “it”, and maybe even in an MGB with the top down, but in a Midget with a 9 point cage and a factory hardtop?  Still, I needed something of equal humor value to the Lucas Sport Coil I removed, so I got one for along the top edge of the windshield.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4077.jpg)

These, on the other hand, are priceless.  The “Special Tuning” department was to BMC what Holman Moody was to Ford in the 1960’s.  Limited production, race prepped parts, components, “works” cars.  This is the sticker they would put on the valve cover, informing the mechanic about to perform a valve adjustment that this one is a bit different than what they’re used to.

And finally – This one made so damned little sense, and was so open to interpretation, that I just had to drop the extra buck-two-eighty.  An “X”ed out hand holding a wrench (or torque wrench?), the British Leyland logo – it could mean anything, everything, or nothing.
Title: Re: Milwaukee Midget
Post by: Fheckro on March 30, 2011, 10:21:26 AM
No spanking ? :-o
Title: Re: Milwaukee Midget
Post by: Anvil* on March 31, 2011, 04:50:45 AM
Looks like you're not to use the hand-brake lever as a club.

I guess they want you to use a proper hammer.
Title: Re: Milwaukee Midget
Post by: gearheadeh on March 31, 2011, 07:08:34 AM
If that is a "Torque Wrench" and it's got an X through it, then............ :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2011, 09:32:02 AM
Looks like you're not to use the hand-brake lever as a club.

I guess they want you to use a proper hammer.

Funny you should mention that.  My MGB came with a lead hammer from the factory in the tool kit.  It works great to get the SU fuel pump up and running on hot, or cold, or damp, or seasonally temperate days.  It's the only thing I've ever used it for, and I thought it smart that they'd include it. 

Odd that it was only an option on cars with knock off hubs - the hubs are always loose, anyway . . .

If that is a "Torque Wrench" and it's got an X through it, then............ :-D

I can expext no torque out of this engine . . . :wink:
Title: Re: Milwaukee Midget
Post by: Queeziryder on March 31, 2011, 11:56:10 AM
Hi Chris,
It's probably the old English saying
"If you don't know what you're doing DON'T touch" :-D

Neil :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2011, 08:12:47 PM
Hi Chris,
It's probably the old English saying
"If you don't know what you're doing DON'T touch" :-D

Neil :cheers:

Neil, If I followed that approach, it would still be sitting in a shed at a Morgan dealer in Lake Bluff, Illinois.

Yeah, I bought it from a genuine, honest-to-goodness Morgan dealer.

The rebuild starts in earnest this weekend.  The weather has finally broke, the Chicago Cubs are on WGN Radio (Ron Santo, RIP), and Kate's sick of me getting under foot in the house, and leaving my collection of new parts on the dining room table/desk/armoire/washing machine.  Plenty to do, and I want to have it presentable for the British Car Field Days in Sussex, Wisconsin on the 19th of June.

I suspect it will be the only LSR car at the show.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2011, 12:45:09 AM
Well, the SERIOUS parts are starting to make their way to Beerhaven.

Today, I got in the oil pump, the cam, the timing gears and lifters.  The cam’s ground from a new blank, really quick lift, with the aforementioned “scatter pattern”.  The lifters are chilled iron, and the timing gear is just beautiful.  Thanks to Dave Anton for walking me through the process.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4081.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4080.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4082.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4083.jpg)


Stopped by Pegasus Auto Racing Supply out in New Berlin Saturday – talked Hans devices, and hope to take a day off next week and get fitted.  Also picked up a set of tethers and a fresh air scoop for the cockpit.  I was going to put off the Lexan until next year, but I need to vent the driver’s side anyway, so a clear scoop on a Lexan window made sense.  Going to have to do it eventually – no time like the present.  I’ll take a shot at making my own windows – they’re actually pretty flat on a Midget.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 05, 2011, 02:52:58 AM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4081.jpg)

Serious?

that's the chain-wheel set off the world's smallest rideable bicycle innit? :wink: :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2011, 08:30:56 AM
Mine fits.  :-D
Title: Re: Milwaukee Midget
Post by: Rob on April 05, 2011, 10:42:24 PM
Mine fits.  :-D

That was cruel!  :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 05, 2011, 11:30:08 PM
Mine fits.  :-D

We since discovered that most folk have the cam tunnel line-bored , we got the adjustment (to the cam profile)made in a day without cost.


See, I can responded to even such an obvious place kick with clarityAND maturity without mentioning the actress OR the bishop.
Title: Re: Milwaukee Midget
Post by: racergeo on April 06, 2011, 02:05:37 AM
  M.M., its the fake DOC AGAIN. Bunch of this virus stuff going on. If you get a P.M. from this ring don't tell im you SS# or your mums maiden name. Shame!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 06, 2011, 09:59:03 AM
  M.M., its the fake DOC AGAIN. Bunch of this virus stuff going on. If you get a P.M. from this ring don't tell im you SS# or your mums maiden name. Shame!

No, that's the authentic Doc.  Another Aussie I wouldn't want to play poker with.  Obviously faster, both on and off the course.

Honestly, though, after seeing what happened when the Sunshine boys tried to install their bumpstick a while back, the first thing I did was throw a straight edge on the center bearing and checked mine for clearence.   

Some people learn from other people's mistakes.  Usually, I'm the other people.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 06, 2011, 10:12:24 AM

Some people learn from other people's mistakes.  Usually, I'm the other people.

We could start a club!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: salt27 on April 09, 2011, 03:06:36 PM
Happy Birthday Chris. :cheers:

Don
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 09, 2011, 03:53:52 PM
Here's hoping that as you get older you get faster!

Happy Birthday Chris!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: 38flattie on April 09, 2011, 04:12:45 PM
Wow! With all the parts showing up, it looks like Christmas at your house!

...well, I guess it IS your birthday

HAPPY BIRTHDAY! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2011, 04:44:31 PM
Thanks for the well wishes!

Here's hoping that as you get older you get faster!

Happy Birthday Chris!   :cheers:

Mike
Or at least wiser! 

Yeah, if my speed matches my age, I'll have doubled my time slip. :roll:
 
Some of you know I'm a Cubs fan, and there's no better way for me to spend time in the garage than with the crackling sound of an AM radio and the pace of a ball game for background ambiance.  Last fall, my all-time favorite radio, a Grundig AM/FM Shortwave, took a header off of a shelf in the garage, and while I've been able to milk it along, it's not been the same.  It's very tough today to find a radio that can pull in AM stations really well - that end of the circuitry has taken a back seat to FM in recent years.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4086.jpg)


Well, Kate took notice of my fumbling around with the remains of my old radio, and took it upon herself to hunt up a replacement.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4087.jpg)

"Wow, this one has a built in alarm!", I said.

"Yep", she said, "That way, we won't sleep through the sunrise at Bonneville".

And this coming from a woman who, left to her own devices, will gladly lounge around in bed until 10:30 on a Saturday.

 :cheers:  I raise my glass to all of you.  Keep building, keep racing, go fast, have fun, and keep on keepin' on!
 
Title: Re: Milwaukee Midget
Post by: Geo on April 09, 2011, 05:28:34 PM
MM,

Happy Birthday!

Quote
"Wow, this one has a built in alarm!", I said.

"Yep", she said, "That way, we won't sleep through the sunrise at Bonneville".

I cannot think of a better present!

Geo
Title: Re: Milwaukee Midget
Post by: desotoman on April 09, 2011, 06:07:57 PM
HAPPY BIRTHDAY TO YOU,  HAPPY BIRTHDAY TO YOU,  HAPPY BIRTHDAY DEAR CHRIS,  HAPPY BIRTHDAY TO YOU.


Tom G.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 09, 2011, 06:35:48 PM
MM, here are birthday greetings from Nancy, me, and Jack Brickhouse.  Many happy returns of the day.
Title: Re: Milwaukee Midget
Post by: Rob on April 09, 2011, 09:51:23 PM
Happy Birthday Chris, Enjoy "your" day!
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 09, 2011, 10:30:01 PM
Happy Birthday Chris.  :cheers: May I strongly suggest that you keep having them?  :lol: Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2011, 06:52:20 PM
Patience has paid off.

A special thanks to Kiwi Steve and Lee Kennedy for their approval of my clutch blanket. 

It wasn't a sure bet.  I've talked with other racers who have made the request to run a blanket who were turned down. 

What I had going for me was a forged flywheel and a small clutch.  It's a rare exception, but the decision probably made the difference between me being able to race this year or not.   

Okay, now that THAT excuse is behind me - it's time to get back to the garage . . .
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 10, 2011, 07:00:07 PM
as I like to say......you're running out of reasons not to be finished.....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 15, 2011, 08:52:07 PM
One of those “Better get it behind me now” type deals, seeing as I’m STILL in a holding pattern on the pistons, rods and crank, which unfortunately, hasn’t even been chucked up in the lathe, yet.

Polycarbonate is the rule, so polycarbonate it shall be.  Started on the top.
 
The construction of the factory hardtop is two-piece fiberglass.  Where the inside and the outside meet in the window frames is not bonded – they used the window gasket to hold it together and let the windows “float” . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4102.jpg)

I was able to make the windows about 1’ bigger than the opening all the way around, and sandwich the Lexan between the inside and the outside.  A bit of adhesive and a few pop-rivets . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4105.jpg)

I want to keep it looking as stock as possible, so I took the molding and trimmed it flush . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4110.jpg)

And glued it into place . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4106.jpg)

And while the glue is setting, might as well install the new fuel pump . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4107.jpg)

The door windows will be a bigger issue – they’re only framed on the front and the bottom.  The vent windows will be no worry.
Title: Re: Milwaukee Midget
Post by: grumm441 on May 15, 2011, 09:50:11 PM
Hey...

That's not a poxy Bendix fuel pump!

G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 15, 2011, 10:05:37 PM
Hey...

That's not a poxy Bendix fuel pump!

G

Correct - that's boxed up and should be on Dr. G.'s doorstep in a week or two - along with the MOWOG motor I mailed him . . .
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 15, 2011, 10:08:04 PM
Grummy :? :-o :? :-o :?

How the hell did you know that it was a Bendix, and not the stock SU?  You've got cards you're not showing, or that was a lights-out bullseye.

Yes, with an external regulator.

Is there something I need to be aware of?

It's just that any time an English car has made me hold up traffic, it is usually a bendix fuel pump problem
And I would have forgotten about bendix , but I was at the Roadworthy testers the the other day and he had a Jag on the hoist that wouldn't do more than about 30. My suggestion was to replace the fuel pumps with a pair of anything else.
He rang me later to ask me the same question you did
Used to own a Landrover I did.
G


Title: Re: Milwaukee Midget
Post by: grumm441 on May 15, 2011, 10:20:17 PM

Correct - that's boxed up and should be on Dr. G.'s doorstep in a week or two - along with the MOWOG motor I mailed him . . .

I've been trying to get him to put the quad cam V6 in the new tank
Good of you to mail it to him , postage collect?

I was having bendix memories on Saturday morning when I was trying to get the poxy Austin to start
No one was more amazed than me when after hitting the fuel pump a few times , the truck started
And all the neighbors came out to watch as it drove straight up onto the back of a tow truck, and left
So now if you come over, you will have to pay attention to the street numbers
G
(http://i219.photobucket.com/albums/cc28/grumm441/Stuff%20at%20Greys%20house/P1010147.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 15, 2011, 10:51:53 PM
I've been trying to get him to put the quad cam V6 in the new tank
(http://i219.photobucket.com/albums/cc28/grumm441/Stuff%20at%20Greys%20house/P1010147.jpg)

Put the V6 in THAT and ditch the Ford.

That's a tow vehicle with STYLE!  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on May 16, 2011, 03:08:29 AM
Sorry MM
There's a place for that sort of English machine
Somewhere else

G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2011, 11:08:03 PM
Vent windows done . . .


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4111.jpg)


I've been able to get by with consumer type, .093 Lexan so far, but the door windows will require something a bit less flexible.  My neighbor lady's brother works in a glass shop, and he'll be able to fix me up with the pro stuff for the side curtains.  So far, 5 of 7 windows for ~ $70.00.  I expect the next two won't be as cheap.

Off topic, but . . .


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4112.jpg)


A year ago March, I went out to start the MGB, only to have the idler bracket bolts that tension the supercharger belt snap.  3 hardened 1/4 28s with standoffs threaded into a 1/4 inch plate holding tension for a supercharger?  What was Moss Motors thinking?  For that matter, I should have caught it when we put it in.  It sat until last November when I was able to retap the engine plate and upgrade to 5/16 bolts, but by then, it was too late in the year to drive it. 

I've vowed to not let this summer go by without making up for lost top-down time.  Pulled the wraps tonight.

Now if we can just get a 60 degree day.  It's been a miserably cold spring.   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 24, 2011, 07:04:43 PM
Finally some good news. 

Rody Machining has received my blank.  Greg threw it in the chuck today.  5 weeks with machining and processing, it should be ready to ship. 

Motor mounts fixed, shoes on order, gaskets arrived today. 

One step at a time . . .
Title: Re: Milwaukee Midget
Post by: 38flattie on May 29, 2011, 11:05:18 AM
Chris, it's looking good!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 30, 2011, 12:47:39 PM
Thanks, Flattie - steady by jerks.

Cooler heads prevail.

Get a cold beer from me at WOS if you can tell me what this is out of –
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4146.jpg)

A trick for keeping the A-series head cool is to route the front and back lines that would go to the heater core through a small auxiliary radiator, one I was able to find at Milwaukee Cycle Salvage.  I had clearly stumped the owner when I found this in the basement of the place.  Numbers don’t match anything online.  I told him what I’m doing with it, I told him it was going into an MG, and he took pity on me and cut me a deal.

I’ll need to have the folks at All Kool swap one of the bungs around, but it should fit nicely behind the heater air intake behind the grill.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4147.jpg)

All Kool helped my last September with my radiator with a same-day emergency repair, and it was though them that I met a few other LSR racers here in the Milwaukee Area.  Support those who support us.

One thing I missed with last year’s thrash was a day at the ballpark.  There are two places in the United States that I consider otherworldly.  One is Bonneville.  The other is Wrigley Field.  Despite a two-and-a-half hour rain delay, a bitter-cold wind coming off of the lake after the storm passed, and a change in hot dog suppliers (Vienna Beef Franks are okay, but I sure miss those Hebrew National Kosher dogs), Kate, Tim (my electrical guy), Jerry (Tim’s dad) and I saw a very rare event yesterday – a Chicago Cubs Victory.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4132.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4134.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4141.jpg)


There’s still hope for the summer.
Title: Re: Milwaukee Midget
Post by: 38flattie on May 30, 2011, 01:44:58 PM
FREE BEER??!!

I'll guess Honda Shadow...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 30, 2011, 04:03:12 PM
FREE BEER??!!

I'll guess Honda Shadow...

Flattie, I'll see you get a beer either way,  :cheers: but I have NO idea what this radiator is out of.  I'm looking for a definitive answer! :-D

I'm guessing a small ATV . . .
Title: Re: Milwaukee Midget
Post by: Anvil* on May 30, 2011, 06:59:40 PM

Get a cold beer from me at WOS if you can tell me what this is out of –
 

Well this will have me annoyed for a while. All the usual manufactures use tabs and grommets for mounting. One that does use pegs is Aprilla, but they put two pegs on one side and a tab on the other. About the only motorcycle manufacturer that sticks a pipe out at a silly angle is BMW but they use tabs. KTM, Rokon, Bombardier, BSA... tabs (even Garelli). Cushmans are frame mounted, most golf carts have a radiator cap on the upper tank and use tabs or a frame mounting. It is one I've never seen before.  :-(

You said it had a number?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 02, 2011, 11:54:04 PM
Okay, Anvil* - the number is - 422100-0930.  Made in Japan.  Nippondenso.  Closest thing I found was a Yamaha YZ125T on FleaBay.

I had success with the hardtop windows, so I've decided to give the door windows a shot.  1/4 Lexan on order.

Phone call came in tonight - rods, pistons and rings are in.  All fine and well, I'll get pics as soon as I pick 'em up.  That should kick in my A.D.D. - "oooooh, shiny!" 

Still 4 weeks out on the crank.  This will put it arriving right smack dab in the middle of my annual 21 day double shift stretch.  The OT is nice - pays for the trip to Wendover, but it sure throws a monkeywrench into a build plan - one that originally had parts showing up in late February and mid March.

Which brings up an issue that I'll take some advice on.   Once I have the block decked and head shaved, I'm going to need a custom set of pushrods whipped up on short order.  Who have you had good luck with?  No idea how long they'll need to be until I get to dry build - mid July.  Please let me know.
Title: Re: Milwaukee Midget
Post by: Rob on June 03, 2011, 01:28:17 AM
G'day Chris,

I've done some sleuthing for you & that's a Denso number not a Yamaha number. There are a heap of Yamaha radiators that start with 422100 but none I can find finish with the same suffix. RD250, RD350, DTR125 LC, RM etc.

I've rung Denso Australia with the number and am waiting for a return call, hopefully with a positive result.

Stay tuned,
Rob

EDIT: I got the return call Chris but they are asking for dimensions and a photo from the top or bottom to clearly show the inlet/outlet angle(s).

Edit 2: No dice Chris, their best guess is an ancient Yamaha but they can find no such part number on their intranet or in any catalogs.

He did spend some time on my/your behalf though and suggested a possible replacement were you to ever need one. He's suggested a radiator from a 1996 Kawasaki EX250 H, Core dimensions 220mm (8.7")H x 217mm (8.5")W & 16mm (5/8") thick and part number S10CMA part #. That one apparently has four mounting points within the core itself and an inlet and outlet with no cap. He added "Don't stress on the thin core, cooling technology has come a long way."

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2011, 09:35:04 AM
Hey, all -

I should point out that none of this is critical other than for my own edification.  If you really want a beer, I'll get you one.  No need to knock yourselves out

RD Yamaha?  I had an RD 400 and my buddy Dean had an RD 350 - both were air cooled, and both went like chili through a colostomy bag.
Title: Re: Milwaukee Midget
Post by: Rob on June 03, 2011, 07:59:03 PM
G'day Chris,

It's a moot point as I don't drink beer mate   :-D

Total cost was two phone calls and under ten minutes, too easy to help another salt guy.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 03, 2011, 08:26:03 PM
It's a moot point as I don't drink beer mate   :-D
Cheers,
Rob

you're risking excommunication here Rob... :roll: :roll: :roll: :cheers:
Title: Re: Milwaukee Midget
Post by: Rob on June 03, 2011, 08:35:37 PM
Hey Doc,

I didn't say I didn't drink...just not beer. This means more for the rest of you so I figure I'm safe from admonition.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: AJR192 on June 04, 2011, 09:40:13 AM
Smith Brothers pushrods in Oregon is real fast. They made a set and shipped them for us in just a few days. Excellent quality too.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2011, 01:22:40 PM
ARJ192 - thanks for that.  I've heard of them.  Given the nature of what I need to do, I think I'll have them whip me up a set at the stock length with somewhat longer tappet ends and have them cut down locally. 

Rob - Kate usually carries a flask of Tanqueray on our trips - I'm pretty certain it's to dull the tedium of putting up with me on a 3000 mile road trip, but she's been known to share.  You'll need to bring your own mixer, but I'll supply the ice, the glass, and a slice of lime.

MAJOR SCORE!

Searching for trailers on E-bay – found one just north of Milwaukee.  I contacted the guy and told him what I was pulling.  “This one will be too big”, he says, “but I used to race Spridgets, and I think I’ve got just the ticket”



(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4154.jpg)


Perfect – 12" deck height, light weight, yet still steel, aluminum ramps, a winch - now Kate can continue her reading and gin sipping while I load the car all by myself - tires O.K., a spare tire, long enough to bolt a tool box to, Bearing Buddies.  Dual axle would have been nice, but the Midget only weighs about 1600 lbs, the trailer is about 600, it has a 3000# axle, and at a price I couldn’t buy the parts to make it for.

Life is good today.




Title: Re: Milwaukee Midget
Post by: RichFox on June 04, 2011, 02:21:31 PM
And surplus landing mats for ramps. Just like my old trailer. How much cooler can a trailer get?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2011, 03:23:50 PM
You know, Rich, I had NO IDEA what those were.  There's a piece of pipe on the backside to stiffen them, but yeah, now that I'm paying attention to them, that is cool, and traditional.  A lot of salt racers incorporate cast-off aviation technology into their projects - I just did it by accident!  :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on June 04, 2011, 04:49:21 PM
I keep watching the scrappers for some of that matting. MM, you know how they used them? Interlocking and made a runway on soft soils. Used to be easy to find, now not so much.

Thanks for posting that radiator, opened up a ton of ideas for a project I have going!

Rob likes Scotch, I will make sure to stock the truck before Speedweek :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2011, 05:04:40 PM
Rob likes Scotch, I will make sure to stock the truck before Speedweek :cheers:

South Dakota, eh?  You might be familiar with this one.  Maybe we can convert him to a new Great Plains tradition -

http://www.templetonrye.com/home/

Scotch is okay, Irish or Canadian in a pinch, but American Rye is where it's at.

Brings out the Philip Marlowe or Sam Spade in you.  I know it turns me into a fictional character. :-D
Title: Re: Milwaukee Midget
Post by: Tman on June 04, 2011, 05:10:33 PM
Hahahaha! Never seen that one. Better bring a bottle to sample! :cheers:
Title: Re: Milwaukee Midget
Post by: Rob on June 05, 2011, 03:44:48 AM
Tman scotch LIQUEUR mate, get it right .. Glayva is my brand of rocket fuel, 37% alcohol by volume or 74 proof  :-D Never saw it in the US so always took my own. http://en.wikipedia.org/wiki/Glayva for the curious.

RE the ramps, "Marsden Matting" is what you need to be looking for, the "real" stuff was steel and I couldn't guess at the number of front fences that were made from the salvaged stuff when I lived in New Guinea. They used to level the strip and compact it before laying the matting and it was a quick fix after the strip was bombed. Used to come in 6' lengths from memory and you can still buy brand new WWII stock in the Phillipines. the modern equivalent is available new in the US somewhere.

Good score on the trailer Chris and another leap forward!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2011, 07:15:47 PM
Big excitement – pics of my crank, courtesy of Greg at Rody in Plymouth Michigan –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/100_3777.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/100_3784.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/100_3788.jpg)

Gratifying to see.  Should be ready in a few weeks.  Picking up the block, rods, pistons, et al Saturday PM.

I'm breathing a little easier . . .
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 17, 2011, 07:34:58 PM
Wow.

tick, tock, tick, tock. :-)

Quote
Big excitement – pics of my crank, courtesy of Greg at Rody in Plymouth Michigan

did the cuss filter do that?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2011, 07:38:13 PM

Quote
Big excitement – pics of my crank, courtesy of Greg at Rody in Plymouth Michigan

did the cuss filter do that?
No, that was the picture of congressman Weiner's crank.
Title: Re: Milwaukee Midget
Post by: Bob Drury on June 17, 2011, 10:37:17 PM
  MM, remember, two spares for the trailer, new electric brakes, wheel bearings and wiring. New trailer tires (use old ones for spares...... you will need them).  All electrical to be soldered and heat shrink added.  
  Sandblast,followed by powdercoating (or at least Rhino Lining, etc on frame, check all welds, u-bolt's, spring leaf's, and light sockets.
  There you go, your cheap trailer is ready to go, and don't ask me how I know all this stuff after fourteen round trip's to Wendover and back........................  
  Next comes support equipment, generator, compressor, canopies, tarp's, kitchen sink, etc.
  A new 2nd mortage is in order at this point ( and I ain't lying, it's how I got here........)
                                               your pal in arm's,        Bob
Title: Re: Milwaukee Midget
Post by: SPARKY on June 18, 2011, 01:16:42 AM
Mortage refinace :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2011, 01:58:09 AM
Gosh, guys, you can't REfinance what's already paid for.

Quite honestly, if I was still paying on this shed, there'd be no way I could even attempt to do this - not on what I make.

Hmmmm . . . maybe I should put my equity into a tank before my equity tanks? :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2011, 06:29:40 PM
Update from Beerhaven -

Block is back – top notch work from Mel and the boys at C&S in Butler – Thanks again, Mel.  A few modifications yet to perform – a new oil pickup strap for the center main bearing –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4240.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4241.jpg)

And after a talk with Sparky a few months back, he recommended placing some small oil nozzles directed to the back of the piston for longevity. After seeing Grummy’s teardown of the J/S tank, and the heat on the small ends of the Holden V6, I’m thinking that’s not a bad idea.  

A slick solution to getting pressurized oil to the pistons became apparent when I realized I’m not running a distributor.  Here’s where the bottom of the distributor drive lives – I’ll tap it and set up lines from here –
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4243.jpg)

And of course, the rods and pistons – JE pistons and Saenz rods –
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4242.jpg)


Pistons are 256 g each, the rods 442g.  Stock pistons are ~ 380, rods ~ 690.  So the replacement assembly weighs about the same as the original rods. Essentially, compared to the stock configuration, I have no pistons!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4239.jpg)

The Saenz rods are 6”, compared to 5.75 for the stockers – the crown height for the pistons is considerably taller, and according to the math, I’m about .004 from the deck.  That’s the compromises you need to make to go from a 3.2 stroke to a 2.45.  After the crank comes in and I do a dry build and can confirm that number, I’ll shave the block accordingly.
Title: Re: Milwaukee Midget
Post by: 38flattie on June 18, 2011, 07:38:41 PM
Wow, Chris, looks like Christmas at your house!

Assembling that has to be more fun than figuring out the head restraints! :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2011, 09:38:15 PM
Assembling that has to be more fun than figuring out the head restraints! :evil:

You know, you get into this stuff, and you think, "Heck, I can build a motor, it's essentially a stock class chassis with a cage - THAT'S EASY".

And then the bridgekeeper asks you - "What... is the capital of Assyria?" :?

Yeah, engines ARE more fun. 

Maybe I'll get THIS one to RUN RIGHT! :-D
Title: Re: Milwaukee Midget
Post by: 38flattie on June 18, 2011, 09:46:27 PM
Tell the bridgekeeper Assur, Nimrud, Dur Sarukin, and the last one was Nineveh. :wink:

Nice thing here is, unlike the bridgekeeper scenario, someone is always willing to give advice and help!

Great build, Chris! :cheers:



Title: Re: Milwaukee Midget
Post by: Stan Back on June 19, 2011, 01:53:04 PM
Chris --

Work on the push vehicle, too.  With a faster push, you're sure to beat last year's effort -- even if it won't run.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2011, 04:05:07 PM
Chris --

Work on the push vehicle, too.  With a faster push, you're sure to beat last year's effort -- even if it won't run.

Stan

Alright, enough already!  :-D

Actually, with the record I'm shooting for, and the nature of the engine - short stroke, high winding - I've opted for 4:22 gears - that's right about where this thing should be making peak power, with the ability to run past peak in 3rd, and comfortably drop back into the sweet spot.  As a back-up, I'm bringing a 3.9 gear set. 

I do intend to take this thing down to Great Lakes Dragaway for a tune and test night.  Better to embarrass yourself 40 miles from home than 1500.   :wink:
Title: Re: Milwaukee Midget
Post by: Stan Back on June 19, 2011, 07:38:14 PM
Alright -- I'll lay off.  Also give you Best Appearing GT car if that helps.
Title: Re: Milwaukee Midget
Post by: gearheadeh on June 19, 2011, 08:15:35 PM

I do intend to take this thing down to Great Lakes Dragaway for a tune and test night.  Better to embarrass yourself 40 miles from home than 1500.   :wink:

Chris, now you are talking! What does a more or less stock MG Midget do for a 1/4 time? What time are you hoping to achieve with your modified but smaller power plant?
Title: Re: Milwaukee Midget
Post by: manta22 on June 19, 2011, 09:15:34 PM
"Better to embarrass yourself 40 miles from home than 1500.   "

I dunno.... 40 miles away, too many people would know who I was.  :-D

Regards, Neil   Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2011, 09:47:33 PM

I do intend to take this thing down to Great Lakes Dragaway for a tune and test night.  Better to embarrass yourself 40 miles from home than 1500.   :wink:

Chris, now you are talking! What does a more or less stock MG Midget do for a 1/4 time? What time are you hoping to achieve with your modified but smaller power plant?

I've got a collection of road tests dating back to 1961 - typically 18 second 1/4's were the norm for 1098's with 4.22's or 1275's with 3.90's.  Shifting at 5,500 was typical.

I'm more interested in my trap speeds - I don't intend to launch it hard, and all I've got for rear tires are a set of sacrificial 155 - 80R 13's that are harder than a bowling ball.

If I can get it to 7500 in third gear by the traps, that'll put me at 85 mph - I'll know at that point if I'm chasing my tail.
"Better to embarrass yourself 40 miles from home than 1500.   "

I dunno.... 40 miles away, too many people would know who I was.  :-D

Regards, Neil   Tucson, AZ

Let me rephrase that - cheaper?  :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 19, 2011, 11:10:38 PM
I do intend to take this thing down to Great Lakes Dragaway for a tune and test night.  Better to embarrass yourself 40 miles from home than 1500.   :wink:

I reckon the crowd will be so astonished that you can actually fit in it that they'll be standing there with their jaws on the ground anyway :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2011, 12:00:14 AM
We've all made fun of it - chief among us myself - but once in place, it verges on comfortable.

Entry and exit IS tough, but once I'm actually IN and buckled, it's good.  The racing seat is set back by the rear bulkhead, which added better than 4 inches of leg room over stock.  The seat bolts to the crossbar on the floor, and at it's lowest point it's about an inch from the floorboard - stock is about 4 inches.  I've maximized every inch I could, and for a driving position, it works well.  The controls fall right to hand, visibility is good, and while I wouldn't want to drive it in a 50 mile road race, I'm sure I could.

About 8 years ago, I was at the June Sprints at Road America, and chatting with a guy out of Colorado racing a Huffaker prepared Spridget. He was about my height, and I asked him how he was able to fit in it.  He invited me to jump in and check it out.  Now granted, SCCA lets you go with no top, no windshield, and the cage is not nearly as complex as what the SCTA requires, but it clearly was doable.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2011, 11:20:06 AM

This should spin pretty tight.

75 lbs of shavings later -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/100_3802.jpg)


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/100_3803.jpg)

Off to heat treatment on Monday.

THANKS, GREG!
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 30, 2011, 01:06:18 PM
75 lbs of shavings later -

How much did that thing weigh stock  :?

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 01, 2011, 09:38:36 AM
Mike, Greg said he was going to put the billet on a diet.  Maybe he was being facetious - I never weighed the billet.  But given that the crank has the throw of a Cox 0.49, it wouldn't surprise me.  :wink:

Title: Re: Milwaukee Midget
Post by: Koncretekid on July 02, 2011, 07:12:07 AM
MM,
A couple of weeks ago, you mentioned the following (sorry, I'm always a couple weeks behind, it seems):
    "And after a talk with Sparky a few months back, he recommended placing some small oil nozzles directed to the back of the piston for longevity. After seeing Grummy’s teardown of the J/S tank, and the heat on the small ends of the Holden V6, I’m thinking that’s not a bad idea."

Enlighten me for being dense, but which is the back of the piston?  I wanted to add something like this on my BSA single (front being the exhaust side), but didn't have time to come up with any solutions.  I thought about drilling the big end of the connecting rod with a small hole, maybe .040", that would direct a small squirt of oil up onto the inside of the piston on the exhaust side, but didn't know if this would compromise the strength of the rod, or even work at all. BSA did it on their 650 twins to squirt oil, apparently onto the main crank bearing (ball or roller in a dry sump motor.)  I have no idea if it actually worked.  Any ideas?
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 02, 2011, 12:32:11 PM
Enlighten me for being dense, but which is the back of the piston? 

Tom, you're not dense - I'm just sloppy with language. :-D

I'm glad you brought it up, because I'm rethinking my position.

The underside of the piston is what I should have said.  I was planning on tapping into the oil gallery and plumbing a line in the crankcase with 4 small jets to bathe the underside of each piston.  This is more to take heat away than to lubricate.  The plan for the jet is simply a tip from a wire welder  It's a suggestion Sparky made to me, and it all has merit.

My concern has become whether my oiling system has sufficient capacity to deal with four additional "controlled leaks" of this nature.  If I were running a dry sump, I don't think it would be an issue, but my oiling system is essentially stock.

So as we speak, the jury's out.
   

Title: Re: Milwaukee Midget
Post by: grumm441 on July 03, 2011, 02:11:21 AM
Get the pistons coated instead
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 03, 2011, 03:18:03 AM
Get the pistons coated instead
G

I like your thinking - rather than trying to draw the heat away, keep it out in the first place.

If it were supercharged, I'd do both.
Title: Re: Milwaukee Midget
Post by: Koncretekid on July 03, 2011, 08:26:57 AM
MM,
I agree with you on the additional 4 leaks in the oiling system.  I don't think the British overbuilt very many parts, and the oil pump may be at it's limit.  One of our BSA B50 forum members actually measured oil pressure and found that at high RPM's, it became negative.  His reasoning was that the centrifugal pump effect of the rotating crank was actually sucking more oil than the pump could provide.  So just when you need it most, the squirters could fail.  Scarey. I like the idea of ceramic coating of the piston, but with only 10 days til Loring,  I won't have enough time. At least at Loring, I won't have to hold it WOT very long (I'll probably ride the 1st mile quite leasurely, then open it up).
Tom
Title: Re: Milwaukee Midget
Post by: grumm441 on July 03, 2011, 08:50:59 AM

MM,
I agree with you on the additional 4 leaks in the oiling system.  I don't think the British overbuilt very many parts, and the oil pump may be at it's limit.  One of our BSA B50 forum members actually measured oil pressure and found that at high RPM's, it became negative.  His reasoning was that the centrifugal pump effect of the rotating crank was actually sucking more oil than the pump could provide.  So just when you need it most, the squirters could fail.  Scarey. I like the idea of ceramic coating of the piston, but with only 10 days til Loring,  I won't have enough time. At least at Loring, I won't have to hold it WOT very long (I'll probably ride the 1st mile quite leasurely, then open it up).
Tom

I got the crowns ceramic coated and the skirts moly coated after seeing the disaster that was the last engine that I didn't build

The negative oil pressure could also be a combination of the centrifugal crank filtering setup and a cavitation problem at the oil pickup. this is usually where Dr Goggs pipes in about not getting me started on cavitation and oil or fuel pumps.
But it made me laugh thinking of negative oil pressure. Only the English could make an oiling system that worked in reverse
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 03, 2011, 12:09:18 PM

MM,
I agree with you on the additional 4 leaks in the oiling system.  I don't think the British overbuilt very many parts, and the oil pump may be at it's limit.  One of our BSA B50 forum members actually measured oil pressure and found that at high RPM's, it became negative.  His reasoning was that the centrifugal pump effect of the rotating crank was actually sucking more oil than the pump could provide.  So just when you need it most, the squirters could fail.  Scarey. I like the idea of ceramic coating of the piston, but with only 10 days til Loring,  I won't have enough time. At least at Loring, I won't have to hold it WOT very long (I'll probably ride the 1st mile quite leasurely, then open it up).
Tom

I got the crowns ceramic coated and the skirts moly coated after seeing the disaster that was the last engine that I didn't build

The negative oil pressure could also be a combination of the centrifugal crank filtering setup and a cavitation problem at the oil pickup. this is usually where Dr Goggs pipes in about not getting me started on cavitation and oil or fuel pumps.
But it made me laugh thinking of negative oil pressure. Only the English could make an oiling system that worked in reverse
G

Tom, Grummy, thanks for the info.

It's occurred to me that since I've actually shortened my crank throws by three quarters of an inch, and that the Midget has a fairly deep pan, if I build a windage tray, I could likely throw an extra pint or two of oil into it with little negative impact.  I've also got an adjustable oil pressure regulator/valve.

It's a balancing act with the A-block - too much pressure and it blows out the seal - too little, and - well, let's not jinx ourselves.

Tom - best of luck at Loring.

Grummy - I can just hear that call from the engine room - "Main Bearings!  This is the sump calling!  Send me more oil!"

Hail Britannia. :wink:
Title: Re: Milwaukee Midget
Post by: 38flattie on July 03, 2011, 01:49:38 PM
Chris, it's looking good! Crank looks awesome.

You might talk to Russ Meeks, at Finish Line Coatings, about getting some coating done. He promised us a 2-3 day turn around.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 03, 2011, 04:20:19 PM
Everything is measuring up, but I don't want to commit to coating until I've done a dry build.  It would suck to coat a piston that I may need to do a cut on. 

Fast turnaround would be necessary - I can work around 2-3 days.

Chris, it's looking good! Crank looks awesome.

And with the short stroke, the inside arc of the throw falls within the outside circumference of the main journals.  I'm thinking this is going to be a pretty darned stout little crank.

Thanks, Buddy!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 21, 2011, 11:39:21 PM
Side windows are in - pics will follow when I remember to bring my camera back from work.

I'm doing a slow burn on the crank.  He put it in the chuck in mid May, after I was told he'd be able to source the material for a February delivery, and it's SUPPOSEDLY going to nitride tomorrow - HOPEFULLY???  He had the deposit check LAST YEAR!

If this were a newspaper, we'd just be getting the news on the Council of Trent.

I know, he has long standing arrangements with regular customers and limited capacity, but this is threatening my ability to get this very weird combination dialed in before WOS, and I'm not pleased.  
Title: Re: Milwaukee Midget
Post by: Anvil* on July 22, 2011, 02:13:24 AM
SUPPOSEDLY going to nitride tomorrow...  

Double check that the people doing the Nitride are informed of the need for prompt service on an already late part. Sometimes important bits of information like that can fall throught the cracks.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 22, 2011, 07:57:13 AM
Chris, I suppose you don't want to hear about the hassle I had in getting a billet crank made (for my ZX12N Kawasaki).  Because of the specs we set forth, nobody in this country wanted to make it - so we found Farndon, in the UK.  They quoted 5-7 weeks, as I remember, with cash in advance, thank you very much.  I sent the check (which I had made sure would work well overseas) and started waiting.  Sure enough, their 5 - 7 weeks was almost, but not quite, correct. 

It took sixteen (16!) months for the crank to arrive.  Many phone calls and emails didn't do much - as far as we could tell, but then, who knows?  We were at the point of having a friend, who was going visiting over there, stop by the plant (up in the Midlands, I think it was) to see and maybe touch the danged thing.  He didn't go.  We were about at the point of asking for consular help - thinking that maybe we had been scammed - when they finally announced that it had shipped.  It was going for final polish (or was it heat-treating or nitriding?) for about 6 months.

May your adventure end much sooner.  We look forward to seeing you at WoS.
Title: Re: Milwaukee Midget
Post by: RichFox on July 22, 2011, 11:39:09 AM
I and others that I know of, have had no disappointment with Crower in delivery of billet cranks and rods. I really don't look elsewhere. No for the new cam, crank, aux shaft gears on my Dodge Bros. I went to a w4ell known local gear cutter who advertises in the FAST book. Dan McEachern. Just after New Years. Still waiting. I have heard some creative apologys though, when I hear anything at all. I'm sure he is doing his best. But that isn't much help to me. 
Title: Re: Milwaukee Midget
Post by: Stan Back on July 22, 2011, 03:58:01 PM
"The dog ate your homework?"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2011, 06:31:31 PM
"The dog ate your homework?"

Stan, I've had the specs for this engine laid out since 2006. 

MY homework was done a long, long time ago, and in the basket in December.

That was two semesters ago.

No, I'm hanging this one on my crank guy.

Grrrrrrrrrrrrrr . . . .

(Now I know why people build small block Chevy's.  :| )
Title: Re: Milwaukee Midget
Post by: 38flattie on July 22, 2011, 06:39:39 PM
Chris, that's a bummer!

Oh, and I don't think Stan's comment was directed towards you- I believe it was in reference to Rich's comment about 'creative apologies'!
Title: Re: Milwaukee Midget
Post by: Stan Back on July 22, 2011, 07:02:32 PM
Chris --

Can you show us how you've come along on the I/GT emblem outta the Midget chrome strip.  You could always work on it to get ready for the show season -- with or without a crank.  Just stuff some angel hair in there where the crank belongs.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2011, 07:18:42 PM
Oh, and I don't think Stan's comment was directed towards you- I believe it was in reference to Rich's comment about 'creative apologies'!

Stan's the man - No issue there - I knew where he was coming from.  I guess my last comment did read as defensive.

Chris --

Can you show us how you've come along on the I/GT emblem outta the Midget chrome strip.  You could always work on it to get ready for the show season -- with or without a crank.  Just stuff some angel hair in there where the crank belongs.

Stan

 :cheers:

I have the M I D G E T lettering left over from when I stripped the car down.  Seeing as I need to include the class in the lettering, all I'll need to do is remove the M, the D, and the E, and SHAZZAMM - I've got IGT.

Stan, I need to find something humorous this weekend - I'll post pics when they're applied.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 23, 2011, 09:08:06 AM
Chris, how 'bout if I try to do something with the emblem for you?  What are you putting it on - something so big I can't get it into the laser engraver?  I've started trying to engrave on a Moon disc - so far with poor success, but I keep trying different etching materials and laser power settings.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2011, 09:54:04 AM
Jon, I'm grateful for the offer, but what I'm trying to achieve is to keep as many stock cues as possible - So what I'll have is from this -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/MGmidget2.jpg)

to this -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/MGmidget2-1.jpg)

Don't worry - I've no doubt I'll be calling you for something - probably sooner than later.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2011, 11:31:43 AM
It appears that on the right car, you can completely replace all of your windows with Lexan for less than $150.00.

Key to that, of course, is having windows that are essentially flat.

When I overlaid my firewall, I covered all the original cockpit venting with .060 steel, which meant I had no “forward pointing fresh air intake or breathing system directed to the driver”  (3.E).  I bought a Butler NACA duct, thinking I’d install it in the driver’s window -

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/BBP-7021_Single_Hose_NACA_Duct-Clear.jpg)

Photo courtesy of the Butlerbuilt website.

The problem wound up being that in the window, it sat so far back that it would interfere with the net.  The vent window, on the other hand, sat up in the sweet spot, just in front of where the net will fall.  This is where my skills as a former hobby shop clerk and 1/25 scale model hacker came into play –

I cut the bung and flange so it would fit over a hole I drilled through the window –
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4274.jpg)

And then I trimmed up the rest of the duct and created a “forward pointing fresh air intake” -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4278.jpg)

A little duct tape (imagine that – using duct tape for a duct), a few pop rivets and BINGO.

Title: Re: Milwaukee Midget
Post by: Schruiber on July 23, 2011, 11:10:23 PM
NACA air inlet source found - check :)  We are considering them too for fresh air in our Urban LSR car - last year we had 2" pop-out vents used on airplanes like a Piper Cub etc.
Thanks Chris
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 24, 2011, 02:18:09 AM
Nice work Lofty... :wink:

Title: Re: Milwaukee Midget
Post by: 38flattie on July 24, 2011, 07:29:48 AM
I like that Chris! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 24, 2011, 09:32:03 PM
A bit of plumbing and electrical today.  Installed a fuel pressure gauge under the hood to confirm PSI while dialing in the carb.  Also made room for the coil packs and relocated my fuel filter.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4279-1.jpg)

The ECU found a home on the passenger's side kick panel.  Computer port is accessible – for the most part.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4280-1-1.jpg)

A few years back, I took a control cable from a Hammond B3 organ and a 147 Leslie cabinet combo, and used it to build a harness for my friend's Porsche Speedster replica.  I'm wishing now I had held on to that cable - it had shielded pairs running through it which would have made wiring up the crank trigger a snap.

 
Title: Re: Milwaukee Midget
Post by: manta22 on July 24, 2011, 09:34:22 PM
MM, I haven't heard anyone mention a Leslie in years. That was a pretty unique speaker!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 25, 2011, 08:16:16 AM
I know -- off-topic.  I've got two Electro-Voice speaker cabinets here in the living room -- and I'm listening to them now.  One's a "Cardinal" and the other is the Cardinal's big brother, a "Patrician".  The Patrician is equipped, so my dad told me (he was E-V sales manager at the time) with the E-V 18" woofer.  I drive the system with a 2-watt amplifier.

Okay, over to you, Chris.
Title: Re: Milwaukee Midget
Post by: manta22 on July 25, 2011, 01:16:55 PM
I guess I'm guilty of hijacking this thread.

The EV Patrician is an awesome speaker! Very rare, too. I have a pair of Klipsch La Scala folded horns in my workshop driven by an old Marantz 60W amplifier but they only need a watt or so.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2011, 06:22:08 PM
Don't worry - I brought it up, and Jon joined in - you can't be accused of piracy if you're in cahoots with the Admiral.

A couple of sayings in the audio biz -

"It's not the watts - it's watt you do with them".

The other - and this one is directed toward anybody who has ever been the guilty party at the mix position of a concert or the tech doing AV for a corporate event - myself included -

"It's not the knobs - it's the knobs BEHIND the knobs".

Anybody ever gets to Milwaukee, stop by and see our company owner's microphone museum - free of charge -

http://www.sssmilwaukee.com/Microphone%20Museum.html

We're about 15 blocks away from the Harley Davidson museum, and if you show up by me at quittin' time, I'll buy the first round at Stenny's.

 :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 25, 2011, 08:01:06 PM
I guess I'm guilty of hijacking this thread.

The EV Patrician is an awesome speaker! Very rare, too. I have a pair of Klipsch La Scala folded horns in my workshop driven by an old Marantz 60W amplifier but they only need a watt or so.

Regards, Neil  Tucson, AZ

Bass player over my back fence suffered a neck injury one day when he was driving along and saw a pair of Klipsch theatre monitors sitting out for hard rubbish collection........ I think he got a back injury loading them into his car....swapped them for some highly drooled over english reference speakers.

I have a pair of cylindrical JR's , they're really nice but I also have a pair of 12 inch Celefs...... my dad bought both pairs in 1978 .

Title: Re: Milwaukee Midget
Post by: manta22 on July 25, 2011, 08:07:37 PM
I guess I'm guilty of hijacking this thread.

The EV Patrician is an awesome speaker! Very rare, too. I have a pair of Klipsch La Scala folded horns in my workshop driven by an old Marantz 60W amplifier but they only need a watt or so.

Regards, Neil  Tucson, AZ

Bass player over my back fence suffered a neck injury one day when he was driving along and saw a pair of Klipsch theatre monitors sitting out for hard rubbish collection........ I think he got a back injury loading them into his car....swapped them for some highly drooled over english reference speakers.

I have a pair of cylindrical JR's , they're really nice but I also have a pair of 12 inch Celefs...... my dad bought both pairs in 1978 .




If he loaded them into his car, they were not La Scalas-- those would fit in the bed of a pickup but not in a car-- they also weigh 127 lbs apiece!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: 38flattie on July 25, 2011, 08:10:27 PM
um, Chris- Are you building a race car, or a 'band' wagon? :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2011, 08:27:59 PM
um, Chris- Are you building a race car, or a 'band' wagon? :evil:

Both, actually -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/shattered/DSCN4362.jpg)

That was the 16th - South Shore Frolics Parade -

I'm not in this one, but me, my singer, and the other guitarist were running wireless and pimping the crowd along the route.

Took first place.  :wink:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 25, 2011, 08:36:16 PM
If he loaded them into his car, they were not La Scalas-- those would fit in the bed of a pickup but not in a car-- they also weigh 127 lbs apiece!
Regards, Neil  Tucson, AZ

Station wagon,

Yep, La Scalas......I just Googled 'em....

His better half got a little hot under the collar when they were brought into their very neat ,renovated period correct 50's home.....hahahahahahaha, but as I said they were swapped for something smaller, the other party paid the freight to Perth(3000miles) on them.....he was more than just a little excited when he found them, but what a quandary.....they didn't match the flat screen converted 1950's TV , the rebuilt two tone green Kitchen......

Quote
I'm not in this one, but me, my singer, and the other guitarist were running wireless and pimping the crowd along the route.
Wireless????.....next you'll be using transistors!!!

make a donation to the poor box and say three hundred hail Leos
 
Title: Re: Milwaukee Midget
Post by: 38flattie on July 25, 2011, 08:38:39 PM
 :-D :-D :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2011, 08:45:09 PM
Wireless????.....next you'll be using transistors!!!

make a donation to the poor box and say three hundred hail Leos
 

Oh, dear - somebody got their Mullards in a twist . . . :wink:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 25, 2011, 09:39:42 PM
Chris, as long as we're talking about your car -- I'm wiring audio connectors.  The mic has two wires and the XLR, to which I've gotta connect the mic, has three.  Hot or ground to pin 2?  What about 1 & 3?  I'm cornfused.  Please help.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 25, 2011, 10:04:49 PM
Wireless????.....next you'll be using transistors!!!

make a donation to the poor box and say three hundred hail Leos
 

Oh, dear - somebody got their Mullards in a twist . . . :wink:

Hey Svetlana, don't get RCA with me! else I'll have to do some rectification by putting a choke on you.

Dr " they don't just sound good, I love the way they SMELL" Goggles.........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2011, 10:08:48 PM
Chris, as long as we're talking about your car -- I'm wiring audio connectors.  The mic has two wires and the XLR, to which I've gotta connect the mic, has three.  Hot or ground to pin 2?  What about 1 & 3?  I'm cornfused.  Please help.


First question is, why are you using a hi z mic?  Don't make the cable too long, especially around engines with copper core cables.

Normal balanced XLR (cannon) is

1 - shield
2 - hot, or +
3 - cold, or -

And that's not what you're doing.

Sounds like you're using coaxial cable, so -

XLR pin 2 to hot (center)
XLR pins 1 and 3 to shield.

And this may pertain to my car.  The crank trigger sensor is a balanced cable - I'm thinking of installing an XLR mic connector to it, and a military grade, explosion proof XLR male jack in the firewall.  Makes pulling the engine a lot easier.

Wireless????.....next you'll be using transistors!!!

make a donation to the poor box and say three hundred hail Leos
 

Oh, dear - somebody got their Mullards in a twist . . . :wink:

Hey Svetlana, don't get RCA with me! else I'll have to do some rectification you by putting a choke on you.

Dr " they don't just sound good, I love the way they SMELL" Goggles.........

Okay, let's talk about the preamps in the Tele Elites . . . :roll:

Title: Re: Milwaukee Midget
Post by: manta22 on July 25, 2011, 10:31:50 PM
"Okay, let's talk about the preamps in the Tele Elites . . . "

It won't work without Burr-Brown op amps  :-D

Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2011, 10:44:20 PM
"Okay, let's talk about the preamps in the Tele Elites . . . "

It won't work without Burr-Brown op amps  :-D

Regards, Neil  Tucson, AZ



Neil, I think Dr. Tube is fighting the battle with JRC's.  :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 25, 2011, 10:57:45 PM
"Okay, let's talk about the preamps in the Tele Elites . . . "

It won't work without Burr-Brown op amps  :-D

Regards, Neil  Tucson, AZ



yeah OK but they sound like someone left the gates open in hell through a Musicman RD210......yeah, OK so its got a solid state front end.. :roll: :roll:

....btw, one of my babies....

http://www.flickr.com/photos/harvesterworks/5204297170/
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2011, 11:47:59 PM
Doc, stop that - I'm trying to mop up the drool off of my keyboard!  :-D

Okay, I can salvage this one -

Now for a musical segue back to the car with the A MINOR block.

Picked up a knock sensor tonight, and got great service from the boys at NAPA auto parts (again - and as always).  I think they like the fact that I'm not working on a ratted out Delta 88, and actually ask questions that send them to the books, rather than the computer.

Of course, tying this whole sequence together is the fact that a knock sensor is, for all intents and purposes, a microphone.

There - a nice, neat package.
Title: Re: Milwaukee Midget
Post by: manta22 on July 26, 2011, 01:14:25 AM
"Okay, let's talk about the preamps in the Tele Elites . . . "

It won't work without Burr-Brown op amps  :-D

Regards, Neil  Tucson, AZ



Neil, I think Dr. Tube is fighting the battle with JRC's.  :-D

JRC op amps are the cheapest stuff you can get. On the other hand, an OPA827 is the sweetest.


Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: BudJ63 on July 26, 2011, 06:14:12 PM
You going to be able to get all of this into the Midget? :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 26, 2011, 06:41:04 PM
Well, let's see -

A Musicman RD210, a couple of Telecasters, a fist full of OP Amps, my drummer, the PA, a pair of Klipsch La Scalas, the audio interface for the Landracing.com webcast - as long as I don't have to drive it, I'm golden.  :cheers:


Title: Re: Milwaukee Midget
Post by: Bob Drury on July 26, 2011, 07:21:27 PM
  Anyone taking parts from a Hammond B3 should be skinned at Sundown.
  I used to have a pair of JBL 14" studio monitors which would blow out wooden match's.  Why the match's were lit is another story............ :roll:
  Now listening to a pair of Klipsch Folded Horns with a old Sansui 5000X........  and working on the race car........
               :cheers: :cheers: :roll:  Bob
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 26, 2011, 08:56:34 PM
  Anyone taking parts from a Hammond B3 should be skinned at Sundown.
  I used to have a pair of JBL 14" studio monitors which would blow out wooden match's.  Why the match's were lit is another story............ :roll:
  Now listening to a pair of Klipsch Folded Horns with a old Sansui 5000X........  and working on the race car........
               :cheers: :cheers: :roll:  Bob

I used to hate doing guitar parts with headphones on so I was always a fan of BIG monitors in the control room, it meant you could get feedback assisted sustain ....so there I was once standing on a table, with some humoungous JBL twins absolutely blasting, like way above normal stage volume.........it goes quiet, I turn around and the engineer is explaining to the people who were trying to finish some mastering next door what was so important about the close coupling of the guitar and monitor.....

I'm thinking about the race car right now....

hurry up and get yr car sorted Christophel
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 27, 2011, 12:08:42 AM
Bob, Hammonds are like beautiful old girlfriends.  You get one, you show her off to your friends, but they're just too much maintenance.  Then you dump her.  A few years later, another one pops up, you fall in love, you take her home, wash-rinse-repeat.  I've been through 6.


I'm thinking about the race car right now....

hurry up and get yr car sorted Christophel

Okay, Okay - from here on out, the only audio talk will be that of open headers and unrestricted intakes.

Title: Re: Milwaukee Midget
Post by: grumm441 on July 27, 2011, 05:10:24 AM
Well, let's see -

A Musicman RD210, a couple of Telecasters, a fist full of OP Amps, my drummer, the PA, a pair of Klipsch La Scalas, the audio interface for the Landracing.com webcast - as long as I don't have to drive it, I'm golden.  :cheers:


Maybe there's an iphone app for it
G
Title: Re: Milwaukee Midget
Post by: Geo on July 27, 2011, 04:07:42 PM
NACA air inlet source found - check :)  We are considering them too for fresh air in our Urban LSR car - last year we had 2" pop-out vents used on airplanes like a Piper Cub etc.
Thanks Chris

NACA duct sent. Glad to help the class. 

Chris, Glad you are working up speed.  Did I read you were going to the strip to test.  And the results?

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 27, 2011, 07:02:29 PM
NACA air inlet source found - check :)  We are considering them too for fresh air in our Urban LSR car - last year we had 2" pop-out vents used on airplanes like a Piper Cub etc.
Thanks Chris

NACA duct sent. Glad to help the class. 

Chris, Glad you are working up speed.  Did I read you were going to the strip to test.  And the results?

Geo

Hey, Geo -

Well, I can't test until my CRANK shows up.  I'm watching my timeline evaporate faster than the water on the flats.

Yes, as soon as it's up and running, I'm planning a "tune and test" night at "Broadway Bob's" Great Lakes Dragway.  It should actually be rather quick - I'm packing 4:22's in the pumpkin, but I'm planning on seeing how hard it's pulling in 3rd, and looking for some decent trap speeds - something to baseline this thing with.

By the way, I got the motor mount issue handled  2 - 5/16 grade 8 bolts per side, through the mounts and the brackets.  They're not budging this year.

And GO, GRANITE FALLS!
Title: Re: Milwaukee Midget
Post by: fordfan289 on July 31, 2011, 03:31:54 PM
MM I have been a huge fan of your build. any luck on getting your parts. Well Ill keep thinking good thoughts for ya.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2011, 04:23:18 PM
Thanks for that - it's been depressing, but I'm holding out one more week, and then all of the stars have to align.

Still no crank, although I did correspond with Greg this week.  He's now at the mercy of the nitride guy - as am I.  I've moved the money for the balance over to my checking account so I can have a cashier's check drawn up, and I've got a "Next Day" envelope all made out and tucked away in my trunk.  He'll receive his money the day after I receive notice it's ready.

The problems at this point are these -

I still need to do a final shave on the block or pistons (looks like the block, as close as I can measure it WITHOUT A CRANK), skim the head and then determine what lengths my pushrods need to be.  I'm dealing with a new billet cam, too, and of course, I didn't measure the base circle on last year's regrind  :roll:. 

I won't be installing the cam bearings until the block is completed, so I can't even put forth an educated guess as to the length they're going to have to be.  I'm hoping I'm able to shave enough to use a set of shorter 948 pushrods, but most people working on 1275 block tell me I'd be pretty lucky if that fell into place.


It's not looking good.  One would think by having all of your custom parts ordered in December and January, one would have a reasonable expectation of being able to assemble a variation on one of the most common four cylinder engines in the world by August.

It's almost as though Washington got involved with this . . .  :-(

Title: Re: Milwaukee Midget
Post by: fordfan289 on July 31, 2011, 04:58:31 PM
As I posted earlier I'm a fan because you chose such an odd car for the us and your attitude through the whole build.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2011, 11:34:03 PM
A mea culpa.

I’m guilty of sexism, I know better, and I intend to mend my ways.   

I called Stroud last Friday to talk about a net for the Midget.  A very cheerful lady answered the phone, and I said this –

“Hi, my name is Chris, and I need to talk to somebody about ordering a door net.”

Now Stroud makes nets for every imaginable form of racing – stock cars, drag cars, hot rod tractors - so her next, one word question absolutely floored me.

“Bonneville?”

I asked her how she knew I was racing at Bonneville. 

Her reply – “I’m a very good salesperson”.

It was clear she had cards she wasn't showing, but I can't argue with her response.

During this build, dealing with racing parts suppliers around the country and around the world, in what is arguably a very male oriented industry, some of the most insightful and informative help I’ve received has been from women in the industry.

Pegasus Racing in New Berlin, Wisconsin has been another example of women behind the counter who know their stuff.

I’ve been humbled due to my prejudices, and to my wife, my sisters, my mom, I bow my head in shame, I will knock it off, and I will never underestimate women again.
Title: Re: Milwaukee Midget
Post by: 38flattie on August 01, 2011, 11:39:36 PM
Yea, Kathy's (Cathy?) great isn't she?

I ordered my net from her, and she's on top of her game!
Title: Re: Milwaukee Midget
Post by: Bob Drury on August 02, 2011, 12:25:18 AM
  Midget, well that's all great but I am more concerned about your crank................... er, I mean, blush, your thingy, blush, you know............... those parts you are waiting for......................  
 whew,  the Dang crankshaft..............................   Bob :-o :-D :roll: :evil:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 02, 2011, 12:50:33 AM
If I knew the word for it I'd pull it out now, there may not be a word for it but one thing is for certain ....it exists.

what is it?


It is the chance of everything in a landracing build happening to plan........ sometimes you get lucky like we did this year....... If the meet wasn't cancelled here we would have taken the car ( which had a rev limiting bug in it) and probably broken something just like we did the year before at about 193mph.......then we would have gone home about 10k poorer and no faster...

Sometimes you get really unlucky..( insert any one of a million stories here), or injured.......

Compound errors in time management get expensive when you're impatient......"bugger it , let's just buy one"...."but they're three times as expensive!"...." it's do that or wait til next year".......

It gets us every time.....them Langlos are burning the midnight oil right now .......

The fact is ,if it was easy, and predictable , and there was a schedule, and a plan ,



we wouldn't be here. :wink:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2011, 01:19:17 AM

  Midget, well that's all great but I am more concerned about your crank................... er, I mean, blush, your thingy, blush, you know............... those parts you are waiting for...................... 
 whew,  the Dang crankshaft..............................   Bob :-o :-D :roll: :evil:

Boy, howdy, Bob - Tell ya' what, man, you're talking like ol' Boomhauer there on the dang ol' television set, what tripping over yor crankshaft and what all . . . gimme a dang ol' beer, man . . . :cheers:

It shows when it shows.  I've been a Cub fan long enough to know the phrase, "There's always next year".  I haven't given up, but September is coming up fast.  It's still at nitriding, then off to balance.

If I knew the word for it I'd pull it out now, there may not be a word for it but one thing is for certain ....it exists.

what is it?


It is the chance of everything in a landracing build happening to plan........ sometimes you get lucky like we did this year....... If the meet wasn't cancelled here we would have taken the car ( which had a rev limiting bug in it) and probably broken something just like we did the year before at about 193mph.......then we would have gone home about 10k poorer and no faster...

Sometimes you get really unlucky..( insert any one of a million stories here), or injured.......

Compound errors in time management get expensive when you're impatient......"bugger it , let's just buy one"...."but they're three times as expensive!"...." it's do that or wait til next year".......

It gets us every time.....them Langlos are burning the midnight oil right now .......

The fact is ,if it was easy, and predictable , and there was a schedule, and a plan ,



we wouldn't be here. :wink:



Thanks, Doc.  You’re wise beyond your years.

I do have a backup plan, and if the class isn't oversubscribed, I'll head up to Minneapolis on the September 10th and attend David Vizard's "How to Build Horsepower" seminar.  The guy literally wrote the book on the A-Series engine, and has been making silk purses out of pig's ears for years.  I've read his book "Tuning the A-Series Engine" front to back a dozen times, and a two-day seminar with the guru might prove to be the smarter bet in the long run.

I'm thinking I'll have a decision by this Friday.
Title: Re: Milwaukee Midget
Post by: Bob Drury on August 02, 2011, 01:29:11 AM
  Cris, if you can lower your standads a bit, you are welcome to hang out in a pit full of Studebaker nuts who sniff nitro for breakfast................
  I have, however, lowered my standard's and have a crewman who own's a MG............... perish the thought.
  I think he is just here for the glory........................... not a real racer.............. :-D
Title: Re: Milwaukee Midget
Post by: grumm441 on August 02, 2011, 04:04:06 AM
  Cris, if you can lower your standads a bit, you are welcome to hang out in a pit full of Studebaker nuts who sniff nitro for breakfast................
  I have, however, lowered my standard's and have a crewman who own's a MG............... perish the thought.
  I think he is just here for the glory........................... not a real racer.............. :-D

Bob
That sounds better than where I'll be
I don't seem to have any trouble getting into impound
seems I'll be working there

If I knew the word for it I'd pull it out now, there may not be a word for it but one thing is for certain ....it exists.

what is it?


It is the chance of everything in a landracing build happening to plan........ sometimes you get lucky like we did this year....... If the meet wasn't cancelled here we would have taken the car ( which had a rev limiting bug in it) and probably broken something just like we did the year before at about 193mph.......then we would have gone home about 10k poorer and no faster...


10K??

Was I at that budget meeting


G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 02, 2011, 04:31:41 AM
budget meeting?
G

ha....ha..hahah.....bahahahahahahahahahahahahahahahahaha




i just did a little bit of wee.............
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2011, 09:16:10 AM
I will say this - as soon as the crank arrives, this diary will be as active as it was last August.  I might not be able to run this year, but I've only got a few months of weather where I can realistically attempt any drag strip testing.

If I don't race, well, I'll just roll this year's "budget" into a better header and some anti reversion valves.  There's always room for improvement.

budget meeting?
G

Grummy, If you still have food and beer in your fridge, you haven't been tapped.

I'd buy a padlock . . .

  Cris, if you can lower your standads a bit, you are welcome to hang out in a pit full of Studebaker nuts who sniff nitro for breakfast................
  I have, however, lowered my standard's and have a crewman who own's a MG............... perish the thought.
  I think he is just here for the glory........................... not a real racer.............. :-D

Studes and MG's have shared the salt for decades - I'd by proud to hang with you, and commiserate with your crewmate . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Anvil* on August 02, 2011, 05:54:42 PM
*snip*
During this build, dealing with racing parts suppliers around the country and around the world, in what is arguably a very male oriented industry, some of the most insightful and informative help I’ve received has been from women in the industry.

Tend to be sexist the other way myself, proffering to wait for the lady behind the counter and such. There are a good number of gents that are good, but most of the lasses had to work harder and prove they were knowledgeable to get there. You get extra points for treating them like they deserve to be there also.  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2011, 06:14:22 PM
This just in -

"Chris,  Picked up your crank late yesterday...  Couldn't balance it till this afternoon... Came back and did a quick str./pol.... Boxed her up.... Hunted down Mr. U P S .... and its commin your way...Whew!   Greg"

Wow - it's nice to be breathing again!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 02, 2011, 07:15:42 PM
Cool.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Bob Drury on August 02, 2011, 07:44:15 PM
  Don't forget to get at least two hours sleep every day............  my first year I got up at five in the morning, worked on the car and loaded everything up.  Took a shower at midnight and then drove for fourteen hours straight to Wendover.  Spent three day's on the salt finishing the car, starting the motor for the first time, found we had the wrong length hydraulic throwout bearing, borrowed Bruce Geisler's spare trans, sawed the bearing retainer off to make a spacer, went to tech, made one pass, lost the bearings, came home and was sick for two month's.
  Oh yeah, and really really broke.................  some things never change.... :-D
                                                                           Bob :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2011, 08:09:12 PM
Been there myself, Bob.  I have no intention of repeating the agony I went through last year.  It starts on about page 14.

No, if it's not ready, than neither am I.

Doesn't mean I'm not going to go for it, though . . . :wink:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 03, 2011, 12:38:15 AM
Great news!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: bvillercr on August 03, 2011, 10:46:59 PM
Great news for you, it sucks to be at the mercy of a supplier.  Hope you can get her done asap, and always remember this is the begining of race season at Bonneville.  Good luck to you. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2011, 10:58:53 PM
Thanks, bvillercr, Mike.

It turns out he's shipped it to my home address rather than my workplace.  UPS indicates that it should be on my doorstep tomorrow.

And you know, I've been feeling poorly this last week - I just may call in sick to work tomorrow.  It's that same kind of sickness I get when the Cubs are in town on a week day against the Brewers for an afternoon game . . . :wink:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 04, 2011, 12:57:13 AM
Chris, you sound as though you may also have the sniffles. You can't be too careful.  :wink: Wayno
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 04, 2011, 02:19:43 AM
Chris, you sound as though you may also have the sniffles. You can't be too careful.  :wink: Wayno

A stitch in time, give yourself a chance to recuperate now and you won't have to take three days off....I think you have a case of BMC fever, the only cure is homeopathic, apply liberal doses of Lucas ointment and wrap tightly with a Bendix bandage, be sure to cover your hands with string backed gloves and drink lots of tea.

You'll be right..... :wink:
Title: Re: Milwaukee Midget
Post by: grumm441 on August 04, 2011, 05:10:46 AM
A stitch in time, give yourself a chance to recuperate now and you won't have to take three days off....I think you have a case of BMC fever, the only cure is homeopathic, apply liberal doses of Lucas ointment and wrap tightly with a Bendix bandage, be sure to cover your hands with string backed gloves and drink lots of tea.

You'll be right..... :wink:

And don't forget to keep your head warm with a cloth cap
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 04, 2011, 09:56:27 AM
Chris, you sound as though you may also have the sniffles. You can't be too careful.  :wink: Wayno

A stitch in time, give yourself a chance to recuperate now and you won't have to take three days off....I think you have a case of BMC fever, the only cure is homeopathic, apply liberal doses of Lucas ointment and wrap tightly with a Bendix bandage, be sure to cover your hands with string backed gloves and drink lots of tea.

You'll be right..... :wink:

Sniffles, check - aggravated chest congestion, check - an unusually audible type of illness - carries right over the phone.

Lucas ointment?

I'm just trying to give the appearance of illness, not actually trying to contract something . . .

As for the tea - small little one-and-one-half ounce doses of Irish Breakfast Tea - over ice with a splash of seltzer - I'm feeling better just thinking about it!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 04, 2011, 04:34:52 PM
 :evil: Hey, Kid.  :evil: Wanna see my crankshaft?  :evil:

I’m feeling much better.  The convalescence care nurse showed up in his brown truck today.  Seems my sniffling went away - 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4289.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4290.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4291.jpg)

Generous radiuses, mirror finish journals – really nicely done.  I need to attack it with the micrometer, but right now, I’m feeling pretty darned good about this project.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 04, 2011, 06:02:43 PM
Waitaminit. I thought the sniffles was so you could stay home and work on it. Wayno
Title: Re: Milwaukee Midget
Post by: Glen on August 04, 2011, 06:22:52 PM
Wayno, what day will you be on the salt?? :-)
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 04, 2011, 06:42:28 PM
Glen, I'm driving up Friday sometime. Wayno
Title: Re: Milwaukee Midget
Post by: Dynoroom on August 04, 2011, 07:08:48 PM
Nice crank, seems to be missing a couple main journals.........  :?   :-o   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 04, 2011, 10:24:18 PM
Nice crank, seems to be missing a couple main journals.........  :?   :-o   :cheers:

One per exhaust port is my understanding . . .  :wink:
Title: Re: Milwaukee Midget
Post by: Stan Back on August 04, 2011, 10:52:24 PM
"One per exhaust port is my understanding . . . "

Thats the official Whitworth formula, rite?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 04, 2011, 10:55:29 PM
"One per exhaust port is my understanding . . . "

Thats the official Whitworth formula, rite?

Sorry, Stan - one needs to be MI-5 or higher to access the Whitworth files.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2011, 12:39:36 AM
Well, it mics up okay - everything reads smack dab in the middle of specs, consistent from journal to journal, but that consistency has me thinking two things -

1 - I haven't checked my mics against a Jo block in years

2 - If my mics are indeed accurate, I might want to have the crank touched up a tad to take it to bottom tolerance.

I'll start the dry build this weekend and see what the plastigauge tells me.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 06, 2011, 12:08:44 AM
Once again, I appear before the greatest brain trust in racing, seeking wisdom.

Started the dry build.  New billet crank, new thrust washers.  I know a generous radius is a good thing for a crankshaft . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4299.jpg)

BUT . . .
The radius appears to be interfering with the inside arc of the thrust bearing.  It’s a little tough to see, but notice the inside arc of the bearing – shiny after a few turns of the crank by hand . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4293.jpg)

I had zero end play.  .002 -.003 is where it should be.

Now I COULD send the crank that I’ve been waiting for since the day after Christmas back and have him put a smaller radius on it.  But I can’t think of a reason why I couldn’t simply relieve the inside arc of the thrust bearing. 

Am I missing something?
Title: Re: Milwaukee Midget
Post by: grumm441 on August 06, 2011, 04:04:58 AM
I wouldn't ruin a perfectly good crank, that you have waited, and waited, and waited for
Take it out of the thrust bearings. After all if you stuff them up, how long do you have wait for a new pair
G
Title: Re: Milwaukee Midget
Post by: Koncretekid on August 06, 2011, 06:15:12 AM
MM,
I'm probably not the right person to answer your question, but a good man on a Bridgeport milling machine could clamp the thrust bearings down to a block of aluminum on a rotary table (or a programmable mill) and use a radius tool to put a nice radius on the inside edge of those thrust bearings.
Tom
Title: Re: Milwaukee Midget
Post by: AJR192 on August 06, 2011, 05:41:28 PM
Take it out of the bearings. They have plenty of material and the engine will never notice. On the other hand, those big fillets on that crank are where it is getting it's strength and is the reason you waited 8 months and spent a wad of cash for a billet crank, right?
Title: Re: Milwaukee Midget
Post by: jdincau on August 06, 2011, 06:23:04 PM
Before narrow inserts became available off the shelf it was standard practice to cut a chamfer on standard width connecting rod bearings for use on large radius cranks in drag race motors.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 06, 2011, 08:42:44 PM
Thanks, guys - I appreciate the insights.

I've worked on engines before, but I've never attempted anything this extreme.  You can do your homework, read articles, sift through tech sheets, and have everything plotted out, but until you start screwing it together and looking at it critically, you just don't know what kind of questions will pop up.

This is an issue I never even gave a thought to.

Again, thank you.

Chris
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 07, 2011, 02:41:21 PM
Another question answered.  Not a bull’s-eye, but at least a double 20.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4300.jpg)

I’m only about .013 shy on the deck height.  I’m grateful it’s coming off of the block and not the pistons.  I can send the pistons out for coating while the block is getting machined and fitted with cam bearings.

One other issue – comparing the stock crank with the new one indicates the gap between the front and back thrust surfaces on the new crank are about .003 narrower than the old stocker.  I’ll see what my results are after I chamfer the inside arc of the thrust bearings, but I may have to give the back of the thrust bearings a shave and a haircut.
Title: Re: Milwaukee Midget
Post by: AJR192 on August 07, 2011, 11:40:47 PM
You can take it to your local machine shop with a crank grinder and have them bump the thrust surface to open it up. Most can do that while you wait.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 08, 2011, 12:25:20 AM
You can take it to your local machine shop with a crank grinder and have them bump the thrust surface to open it up. Most can do that while you wait.

True - that would be the most correct way of doing it.  And I am making an assumption that the old crank I'm comparing it to is in spec - truth is, I don't know that for sure.  A bit of research is in order. 

Or, as I'm taking the block in anyway, I could have the faces touched up. 

But I'm only looking at .0015 on either side, the bearing is a steel stamping with a bronze alloy bearing face, its .0925 thick, and if it gets screwed up, I can get replacements at NAPA overnight.

The trick would be setting up the bearings to be skimmed on the back sides.

I've got the old ones from disassembly - I'm thinking I'll try an experiment and see if I can evenly take them down with a piece of emery on a flat steel plate.
Title: Re: Milwaukee Midget
Post by: 38flattie on August 10, 2011, 12:14:04 PM
Chris, you get everything figured out?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2011, 10:56:59 PM
Chris, you get everything figured out?

Everything?  :-o

Well, just enough to know that next time, I'll take a very long, hard look at building a small block Chevy.  :-D

Nah - just kidding - my dad would kill me.

Well, after chasing down a new battery for my dial indicator, jostling around rod-piston combinations, and allowing for ceramic coating, I'm thinking that .010 is the magic number for the block shave - I'll drop it off on Tuesday before I fly out to SLC.

I was able to put a chamfer on the thrust bearings with my Dremel - came out nice - all those years of building model cars and working in a hobby shop are starting to pay off - but they're still a tad thick, so I'll try my emery cloth idea tomorrow.

Buddy - I'll introduce myself to you in a week.  Don't break, go fast, be safe, have fun.   :cheers:
Title: Re: Milwaukee Midget
Post by: hitz on August 11, 2011, 09:46:21 AM
Chris,
You might try a fine file on those thrust brgs. Emery may leave embeded particles in the soft bearing material. When you get that end play right, you're golden. Good luck.

Harvey

PS 1" mic check at 0
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 13, 2011, 03:04:05 PM
Okay, then – the entire reciprocating assembly is good – everything on the high side of tolerances.  I can work with that. 

Harvey, I took your caution to heart and taped off the bearing face to prevent contamination, then removed the material from the back side.  I'm at .0025 endfloat.

Dropped the block, crank and flywheel off at C&S.  They're skimming the block, tapping the oil galleries for threaded plugs and inserting the cam bearings.  Also, the pins are being pressed onto the crank flange, and they're giving a quick once-over to the mating between the flywheel and the crank.
It all should be done when I get back to Wisconsin.

Occurs to me I have some bags to pack.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 25, 2011, 10:56:42 PM
Back to the build.

Crank, flywheel and clutch are off for a balancing act - pickup on Saturday.  Block is shaved, cleaned and, hopefully, ready for assembly . . .

BUT . . .

Seems I've got a tight center cam bearing, or perhaps a bent cam.  It turns, but I need the gear on it in order to have enough leverage to make a revolution.  The cam has three support bearings, and when I slide it in from the front and the back of the block with the corresponding journal, there is no problem.  I'll drop the cam off and have it checked on Saturday.  If it's straight, then it's either alignment, a crooked bearing, or a poorly sized bearing, though it doesn't read bad.

I'm overwhelmed by the new and old friends I met last week at Speedweek.  Lynda is my new "Mom away from Mom".  We sat at Lands End for better than an hour on Thursday night, chatting.  She had her daughters there, with their kids, and I got to thinking - What could be more cool than to be playing at Lands End as a kid?  I'm sure they take it for granted now, and as kids are wont to do, probably will poo poo it as they hit their teenage years.  But it's my hope that as they get older, they realize just what golden days they've had there. 

It's a special place to begin with - Lynda and the troops makes it more so.

More to follow - much more . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2011, 09:27:10 PM
There are few people who cut as gregarious a swath as Dr. Goggles.  Outgoing, bright, witty, talented.  Watching him work the room at the 200 MPH club banquet was nothing short of amazing.

And in equal parts, we have Grummy, whose stoic outer veneer imparts one with the feeling that you are in the presence of an oracle.  I got the sense that if Grummy said the sun was not going to rise tomorrow, I’d be wise to stock up on firewood.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4329-1.jpg)

And Simon was the one who insisted that the good Doctor make this trip.  Simon’s a photographer from Sydney who is a contributor to Street Machine Magazine.  Seems I got a picture of him doing what he does best – here setting up a picture of Gene Winfield –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4331.jpg)

There are a few mythical characters who are very closely related to the tools of their trade.  Thor and his Hammer – King Arthur and Excalibur - Jimi Hendrix and his Stratocaster.

Ladies and gentlemen, I give you – Gene Winfield’s torch –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4334.jpg)

I cemented some friendships last week.
Title: Re: Milwaukee Midget
Post by: Freud on August 26, 2011, 11:55:33 PM
Midget.......You picked a great crowd.

It was my joy to meet you.

FREUD
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on August 27, 2011, 12:02:52 AM
Chris--The Torch set I can understand--but a pic of Adams butt...hmmmm... :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2011, 12:15:16 AM
Midget.......You picked a great crowd.

It was my joy to meet you.

FREUD

The pleasure was mine, Freud.  I won't make WOS, so keep an eye on the Granite Falls team for me.  They've got a great mentor in you.

Chris--The Torch set I can understand--but a pic of Adams butt...hmmmm... :evil:


I could superimpose one of Tony's avatars into the photo . . . :roll:
Title: Re: Milwaukee Midget
Post by: Sideshow on August 27, 2011, 12:18:48 AM
I could superimpose one of Tony's avatars into the photo . . . :roll:
[/quote]

Wont hurt :-)
Title: Re: Milwaukee Midget
Post by: 38flattie on August 27, 2011, 10:38:44 AM
Chris, are you giving up on the year, or are you going to try WF?

I'm waiting to hear how that cam checks out today!

Thanks again for the shocks!

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2011, 02:56:56 PM
Chris, are you giving up on the year, or are you going to try WF?

I'm waiting to hear how that cam checks out today!


Looks like the salt is out this year - Been behind the curve since the day I ordered the crank. 

I'm not mad, but I am frustrated.  The part is EXCELLENT, and excellence is what I paid for.

Mel at C&S threw the cam on the blocks - it's straight as an arrow.  He coached me through the procedure for scraping the bearing.  Here's the deal, and Mel agrees.  It turns well enough that it would probably break itself in after a strong pass, but caution dictates that any relief I could build in today would help alleviate doubt.  I've got enough variables in the air to have one that I can clearly fix hanging over my head.

I'm an amateur at this, so I second guess myself a lot.  But between this forum, my friends who race vintage and SCCA, and a machine shop that hasn't steered me wrong, I am confident that this will be a pretty darned strong 5 port one litre lump when I'm done.
Title: Re: Milwaukee Midget
Post by: Buickguy3 on August 27, 2011, 11:03:29 PM
   Chris,  You are being very smart in your approach to the Salt. My race partner and I have been racing [NHRA[ UGH], and the Salt for 53 years this year. We have been running antique Buick junk since the 50's. We learned all that we know from old "crude" mechanics. We learned things like "don't touch the bearing surface" or you will risk contaminate it. It's all good learning. The other side of it is that you can over think a lot of things. Crankshaft end play is one of them. Usually when you put the crank in with a new set of bearings the endplay is minimal. Grit your teeth and assemble the crank/bolck and torque the mains, and close your eyes and hit the crank squarely on the front snout with a five pound Compothane hammer. And then when you catch your breath, smack it on the flywheel flange in the opposite direction. Usually, you will have nearly the proper endplay in one "smack". Just trying to help out.
  Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: dw230 on August 27, 2011, 11:49:25 PM
Just like water Doug. The crank will seek its own level(clearance).

DW
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2011, 11:50:13 AM
Well, Doug, there have been days when I really, really wanted to take a hammer to it! 

The thrust bearings are already handled - today, I'll work that cam bearing.  I've got my miscellaneous assembly bolts soaking in solvent, and I'll lay out the gaskets and make sure I haven't lost/misplaced something.

Have you ever doped up a gasket, only to realize that the part that you need to hold the gasket - you know - like, oh, the water pump - is nowhere to be found?  :roll:

Yeah, I don't want to do that again . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2011, 08:07:48 PM
Well, that wasn't too difficult at all. 

Plugged off the oil hole in the center cap with a pipe cleaner, filled the lifter holes with paper towels, carefully - oh so carefully - gave a light drag across the bearing with a Stanley razor - dragging, not cutting.  Vacuumed out the shavings, wiped down the gallery with a rag and some Seafoam.  An infinitesimal amount of shaving - cam turns just right.  Muscle memory from the last build tells me it's right.

I'm going with it.  :cheers:

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2011, 12:08:55 AM
. . . and as I couldn't get to sleep, I went ahead and assembled the pistons and rings.

Ordered a few missing pieces - cam retainer and cam oiling restrictor chief among them.  Crank and flywheel will be picked up on Wednesday, parts should arrive by week's end. 

Labor day weekend - three days - let's see if I can have this short block together by next Monday.  I'll know then how much I can shave from the head, and how long my pushrods will need to be.
Title: Re: Milwaukee Midget
Post by: Anvil* on August 29, 2011, 01:34:14 AM
Have you ever doped up a gasket, only to realize that the part that you need to hold the gasket - you know - like, oh, the water pump - is nowhere to be found?  :roll:

Yeah, I don't want to do that again . . .

On gaskets, I like to coat both sides with a thin coat of Gascacinch and let it dry. Just assemble between clean surfaces. It seals and a light rap will get parts back apart, usually without tearing the gasket. Intake gaskets I also make sure the outer edges are coated because I've spent too much time fussing with intake surface one time trying to seal a leak only to find a flaw between the layers in the gasket itself.

Note you'll still think it's the gaskets on Harleys, British bikes, Italian engines and air-cooled VWs unless you seal the porous castings first. Then the gaskets work just fine (just like they've always have).  8-)
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 31, 2011, 02:52:12 AM
. . . and as I couldn't get to sleep, I went ahead and assembled the pistons and rings.

I've done a lot of different things when I couldn't sleep, but that ain't one of them.....actually,no-one who knows me would trust me to assemble a motor in even my most lucid moments, let alone in a moment when I should be akip.

I'm loving watching though, Lilliput engine reconditioners. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2011, 04:05:58 PM
Well, as long as we're making oblique references to old television shows –

Hey Bronze Fonz ,we're talking holy words here I don't want you "general-izing"....

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/fonzAP2108_450x300.jpg)

Yep, the world's second most famous Triumph rider, right here in HD’s back yard.  Now that's a rebel without a clue . . .

MM;
"I am not a number, I am a free man!"  .....from "The Prisoner", right?
Regards, Neil   (San Deigo, CA)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/No6.png)
We have a winner.  Always been a fan of that show.  To the point that I’ve incorporated the font used in The Village on my new decals –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4362.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/beseeingyou.jpg)


Title: Re: Milwaukee Midget
Post by: grumm441 on August 31, 2011, 07:23:57 PM

.....actually,no-one who knows me would trust me to assemble a motor in even my most lucid moments, let alone in a moment when I should be akip.



Yup
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2011, 09:39:54 PM
I'm loving watching though, Lilliput engine reconditioners. :cheers:

Hmmm . . . And here I thought that the Lilliputians specialized in full body restraint and containment systems.  :wink:

Pistons, rods, crank, cam - in place.  Off work Thursday - I'll throw the head on and see how much I can shave.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2011, 07:49:37 PM
Stop.

Take a break.

Walk away.

Think it through.

Exhaust valve in #1 hits the piston.

Take a break.

Think it through.

I'll be back.
Title: Re: Milwaukee Midget
Post by: Tman on September 01, 2011, 08:13:55 PM
Stop.

Take a break.

Walk away.

Think it through.

Exhaust valve in #1 hits the piston.

Take a break.

Think it through.

I'll be back.

Good thing to find now rather than fireup!
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 01, 2011, 10:13:24 PM
They probably all do then or at least come pretty close. It should be a pretty simple machining operation to provide clearance.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 02, 2011, 12:31:20 AM
They probably all do then or at least come pretty close. It should be a pretty simple machining operation to provide clearance.

Pete

PJ, you're always the voice of reason - thanks.  I'm thinking now it might not come to that - I'm thinking operator error.

I needed to walk away from it for today.  6+ hours and two trips to the hardware store was enough. 

Here's the deal -

I'm pretty darned certain that the new timing gear set - an adjustable piece with a timing mark only on the crank gear - and my lack of understanding of it - is the source of the problem.

I wanted to get it close and I used an old timing gear on the cam - one with a mark - to get the cam approximated, then replaced it with the vernier unit.  Using the stock cam sprocket, I lined up the centers and the dots. 

What I did not check is where the timing mark on the original stock crank sprocket was indexed with respect to the keyway.

I may have jumped the gun, and I'm hoping it's just a brainfart.

Time to grab the spec sheet and do it right - but . . .

One variable hanging over my head that I've yet to suss out is what a 2.45:1 rod/stroke ratio might contribute to my headache.  This cam opens mighty fast, and I've got to lose about 2+ cc's from my combustion chambers to make this combination really work right.

The upside is that the rocker geometry looks pretty decent on the intake stroke.

Finished up a recording tonight - my guitar and organ parts, anyway.  Nice to get away from the Midget for a couple of hours.

"Snap-On Fool" is the song.

I feel pretty close to that song . . .
Title: Re: Milwaukee Midget
Post by: Anvil* on September 02, 2011, 01:48:31 AM
Exhaust valve in #1 hits the piston.

Mmmm, on my MGA all the exhaust valves hit the block. I had to eyebrow clearance each cylinder and then blend a ramp into the piston.

If it's just #1 the others are likely close plus one seat is likely a bit proud. You'll want to check the depth of all four tubs and the seated height of all your valves. If it's still just one cylinder you'll need to check cam lift and the ratio of that one rocker.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 02, 2011, 07:57:38 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4364.jpg)

Okay, the indexing between the stock and new sprockets is not the same.  
Rule # 1 – MAKE NO ASSUMPTIONS.
Mmmm, on my MGA all the exhaust valves hit the block. I had to eyebrow clearance each cylinder and then blend a ramp into the piston.
 

Hey, Anvil* - Were you putting a MkII head on a 1500 block?
 
No block clearance issues here, it’s definitely the piston.  I’m going to just start from scratch with the dial indicator, keep the specs in front of me, jot down numbers and figure it out.  Part of the problem is the timing events are splayed in such a way as to maximize intake on the shared ports.  This means that 1 and 4 have different timing events with respect to their pistons than 2 and 3.  Advancing or retarding the cam is not an option – all events are maximized with it straight up, and while advancing or retarding it may help 1 and 4, it will be at the expense of 2 and 3.

Absolutely no margin for error – this has to be spot on.
Title: Re: Milwaukee Midget
Post by: Anvil* on September 03, 2011, 04:39:40 AM

Hey, Anvil* - Were you putting a MkII head on a 1500 block?


No,  the bathtub on the exhaust side with a bit of the valve is over the cylinder edge as built. Valve came within .002" so it needed a bit more clearance to avoid unhappy sounds.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2011, 06:09:12 PM
Okay – maybe I found the problem –

First off, I nailed down TDC with a piston block – the right way to do this.  Still, I was only 1 degree off from the dial indicator method.   You grab what you can, where you can.

With TDC confirmed, I then found max lift on the #1 intake.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4370.jpg)

Which is 5 degrees off of where it’s supposed to be – 102 degrees.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4369.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4371.jpg)

I’m already at the stops on the sprocket – So now, pull the sprocket, bump it a tooth, and try again.

A job for Sunday.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2011, 06:15:08 PM
Wait a minute - let me look at that again.
Title: Re: Milwaukee Midget
Post by: Anvil* on September 03, 2011, 11:09:10 PM
Wait a minute - let me look at that again.
Just as a check I like to use the points on either side at .050 and .100 and compare that to where open and close events are supposed to be on the cam chart. Hopefully the centerlines and the open/close events will sort out soon for all four cylinders.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2011, 03:42:19 PM
Anvil* - Got it - same idea as calculating TDC = the average should be the lobe center.

Tedious work.  :|

I wish I were quicker at it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2011, 04:47:42 PM
Okay - dialed in TDC confirmed, Intake lobe at 102 degrees.

.003 clearance between the valve and the piston at their closest rendezvous.

That's not going to fly.

I'll check the other four - I'm expecting similar results.  :|
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 04, 2011, 07:07:15 PM
Hi Chris, brain numbing stuff cam timing! I always manage to adjust it the wrong way just as I'm getting close!

So, I read this as you are looking for full inlet lift at 107 dgrees Atdc? .340 at the pushrod is a quite some lift, are you using 1.5 ratio rockers? this would mean around 0.500" at the valve? Would you share what cam?

How did you determine the valve to piston clearance? soft springs and the dti on the valve cap?

Am I right in saying that getting to 107 will help the  situation a bit, as the piston will be that bit further down the bore at 107 Atdc?

Just sharing your pain!  :-P

Keep working at it!!  :cheers:

Edit, Just re-read and noticed the figure on the degree wheel, you are aiming for (and have now got) full lift at 102 dgrees, looks like some piston machining is in order  :roll:

What checking clearance (valve lash) are you using?

Interesting cam spec.............My guess is an APT SPVP5......You want that thing to rev...
don't you! :-D


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2011, 02:22:31 AM

Interesting cam spec.............My guess is an APT SPVP5......You want that thing to rev...
don't you! :-D


You're not fooling me, Graham.  That's no guess - that's a knowledgeable assertion by a man wise in the ways of the A-Block.  :cheers:

Just for the record, I'm checking all my tolerances with 0 lash and no head gasket.  I want the margin of error on the safe side, as I'm running a chain, rather than a belt drive.  I have a Cometic head gasket - .029 thick, and with .010 lash, and I'm at about 1/2 of where I'd like to be on clearance.

So yeah, looks like those sleepless hours I spent last week putting pistons on con-rods will need to be redone.  Nothing like paying for two balance jobs on the same set of pistons.  :|

If this were an academic effort, it would be called "tuition".

The cam spec calls for 13.5+ static CR, which would be easy on a 1275.  In a 970, it's tough to achieve.  The upside to my combination is that with the Rod/Stroke ratio I'm using should still be able to achieve a decent dynamic CR - something I hope to calculate tomorrow. 

By the way, David Wizard, the guy who pioneered the scatter pattern cam design and confounded APT, is planning on doing a series of lectures in Australia next year using his new book as a basis for the lectures.  He'll be lecturing in Minneapolis next weekend - and of course, the class is already oversubscribed.
Title: Re: Milwaukee Midget
Post by: 38flattie on September 05, 2011, 06:18:40 AM
Well, at least you know the problem- now you can fix it!

Chris, couldn't you just order thicker head gaskets? Seems an easier fix that milling the pistons, and custom gaskets would probably even be cheaper.
Title: Re: Milwaukee Midget
Post by: Stan Back on September 05, 2011, 11:55:44 AM
With his short stroke it probably would change the static CR too much, unlike the 6-3/8 Caddy stroke you're working with.
Title: Re: Milwaukee Midget
Post by: Anvil* on September 05, 2011, 01:48:41 PM
The reward for all your effort is when it transitions to showing up to an event and just having to warm up before running a new personal best (with no last minute thrashing and chasing problems). You get to relax and just have fun, maybe spend time helping someone out.  It's a worthwhile investment of your time. 8-)

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2011, 02:51:31 PM
Thanks, Anvil* - although given my speed at thinking things through and my klutzy nature, anything more than pointing someone to the nearest porta-potty would probably be more harm than help.  :-D

Let me throw this one out to the brain trust.  I know a lot of you have worked with unusual combinations.

Everything I've read tells me .080 clearance on the intakes, .100 on the exhaust.  The valves are completely vertical to the pistons, the rods are steel, and the valve train is very stable.  Might I be able to tighten up those specs a tad, and if so, what combinations have worked for you?

I calculated my dynamic CR this morning, with a .029 gasket, it's ~ 10.0:1, which is pretty steep, on a 13.5:1 static, so I can lose a bit without too much worry.  I want to avoid having to recontour the combustion chamber - at least for this year.

I haven't ruled out Buddy's idea - Cometic makes one for my app as thick as .120, but at what point does a gasket become a shim?

Chris
Title: Re: Milwaukee Midget
Post by: 38flattie on September 05, 2011, 02:55:58 PM
With his short stroke it probably would change the static CR too much, unlike the 6-3/8 Caddy stroke you're working with.

Haha! Same either way Stan, thicker gaskets, or trim the pistons. Least amount of compression is probably going to be an 'eyebrow' in the pistons for the valves.

Chris, can you do the 'eyebrow', or order some custom made gaskets in .060, or similar? I had all my gaskets made to order, in any thickness I wanted, but they are copper....
Title: Re: Milwaukee Midget
Post by: Cajun Kid on September 05, 2011, 05:37:52 PM
Chris  try the Cometic MLS  head gasket around .090  or so.

Charles
Title: Re: Milwaukee Midget
Post by: jdincau on September 05, 2011, 06:54:06 PM
I read back through the previous couple of pages and I am not sure so I will ask. Did you try setting the cam with the .050 lift opening and closing figures from the cam card?
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 05, 2011, 09:02:46 PM
If I remember correctly the split is different on 1 & 4 than it is on 2 & 3 to compensate for the siamesed port. Is the cam put in straight up?

If the pistons have any sort of a dome I'd sure be machining the pistons rather than using a thicker head gasket because there would be a significant difference in the compression ratios you arrive at using one method over the other. If you do machine the pistons be sure to massage the resulting areas after so there are no sharp edges or points to start detonation.

Good luck. Going at this slow and steady with lots of measuring is definitely the way to go.

Pete
Title: Re: Milwaukee Midget
Post by: desotoman on September 05, 2011, 09:59:27 PM
Depending on piston head thickness you could always use this tool from Isky.

http://www.iskycams.com/pdfcatalog/2004-05/page17.pdf
Scroll down to valve tool.

Tom G.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 05, 2011, 10:07:43 PM
The valves are completely vertical to the pistons

Eyebrows aren't going to help our friend here if I read correctly ,zero cant.
Title: Re: Milwaukee Midget
Post by: desotoman on September 05, 2011, 10:19:12 PM
The valves are completely vertical to the pistons

Eyebrows aren't going to help our friend here if I read correctly ,zero cant.

Well if that is the case you could always weld a cutting bit to a valve and do it that way. That is if you did not want to pull everything apart.

Tom G.

http://i93.photobucket.com/albums/l55/Kevin_Doe/RX-7/FlycuttingProcess2.jpg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2011, 10:57:00 PM
I read back through the previous couple of pages and I am not sure so I will ask. Did you try setting the cam with the .050 lift opening and closing figures from the cam card?

Here's a copy of the cam card -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4083.jpg)

What I did was I averaged the degrees at .050 drop from either side of full lift, and right now, it's at 102.

This is turning into a great lesson on applied geometry and nonlinear arc correlation - oh, and reading the entire instructions.

I needed to build the lash into the measurement, and rereading the card, it occurred to me that I've got more lash available than I originally calculated.  I don't know where I came up with my original .010 figure - probably my MGB - but with .018 lash and no gasket, my tightest clearance becomes .023.  The balance of my clearance can be handled linearly by either going with a thicker gasket or machining the piston.

Chris  try the Cometic MLS  head gasket around .090  or so.

Charles

Doesn't look like I'd have to go that big, maybe about .070, but it raises the question as to what issues might arise with a headgasket that thick?  I would be able to maintain a static CR in the upper 12's with that.

A huge plus would be that it would be a retrievable fix if it didn't work.

And thanks for the input, Charles, Buddy, Stan, Doc, Tom, P.J., Anvil*, Graham - it's ALL appreciated, trust me.

 

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2011, 11:29:13 PM
And jdincau, too. 

I'd like to thank the acadamy . . .  :wink:
Title: Re: Milwaukee Midget
Post by: 38flattie on September 05, 2011, 11:31:05 PM
Chris, when I was younger, I took a block in to get decked. When I was asked if I would have a clearance problem, I told him no. Well, I did! I had to use a gasket almost twice what I had (don't remember the thickness), and I didn't have any issues.

If you're ok with the new compression numbers, I'd pose that question to the gasket maker.

Good luck!
Title: Re: Milwaukee Midget
Post by: Anvil* on September 06, 2011, 03:55:27 PM
Everything I've read tells me .080 clearance on the intakes, .100 on the exhaust.  The valves are completely vertical to the pistons, the rods are steel, and the valve train is very stable. 
Chris

Well, I only know three ways to get a fairly exact answer. Calculations with the cam profile, component inertias, and such, using a Spintron, or running the combination.

APT has dyno run data, they might have recorded clearances. You should try to have your valve, cam follower, and spring retainer weights and your spring, rocker, and pushrod data handy. The card says if you have questions call, so I'd start here.

Sadly, I don't have a current Email for Mr Vizard or know of a blog where he checks in from time to time. His shop is in Charlotte, NC these days. He does tend to answer questions, so I think that's why he keeps his profile much lower these days (wouldn't get anything done otherwise).

Oh, one potential hiccup, the Cooper S has shorter valve stems (lighter valves) so you would need a shade more clearance than a Cooper S with the same cam lobe to play safe (unless you swapped to lighter valves).

The one good thing is you have time to apply a little discipline, to pace your shifts and roll the throttle on a bit before going to full throttle. You shouldn't find yourself out of gear with you foot mashed down.  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2011, 05:26:45 PM
One more time on a recheck - this time doing it by the book as per jdincau's suggestion. 

I'm spot on with number one, and PJ, I will check the other three.  To your point, yes the events are different between the center cylinders and the outside, but all it takes is an accidental bump of the cam grinder, and I'm sifting shrapnel from my sump, and I don't want to do that - EVER.

Just got off the phone with David Anton at APT - and just a quick comment here - if you're building a Mini or a Midget motor, they're willingness to help after the sale is first rate.  They also do Triumph and MGB parts.  aptfast.com

Not cheap, but they know their stuff.

He agrees that .080 is where you want to be on the intake, .100 on the exhaust, and I might be able to squeak by with it as tight as .065 - but again, my aversion to shrapnel sifting has already been stated.

His first recommendation is to cut a slot in the piston - not a circle, a slot, full width - but that I could get by with a thicker gasket.

I've already got a custom Cometic MLS gasket - .029 - (Yeah, Buddy - I've got spare gaskets, too! :-D) they were able to whip it up in less than a week, and can make one any reasonable thickness I would need. 

The last tune and test night at Great Lakes Dragaway is mid October.  While I don't want to rush this, I would like the opportunity to get a test session in and prove the combination before I do something that might not be reversable.

I guess I'm leaning toward the gasket.

Back to the build room.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on September 07, 2011, 05:25:08 PM
That's a lot of cam for a small engine, I ran a megadyne 310 in a 1293; below 4K it ran like 3 leads were unplugged and came on like a switch.  It revved plenty, but I'm pretty sure a milder cam would have made more power.  You might find you make more power with standard ratio rockers?  Anyway, good luck with it all, I'm looking forward to seeing the results :)
Andy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 07, 2011, 10:39:05 PM
That's a lot of cam for a small engine, I ran a megadyne 310 in a 1293; below 4K it ran like 3 leads were unplugged and came on like a switch.  It revved plenty, but I'm pretty sure a milder cam would have made more power.  You might find you make more power with standard ratio rockers?  Anyway, good luck with it all, I'm looking forward to seeing the results :)
Andy

We share common doubts, and it's a thoughtful critique.  I questioned it, too, and it wasn't my first choice - the SPVP3-BK was.  My nature is to go conservative, and for precisely the reasons you stated - crummy idle, peaky output.  And I'm the first to admit that I'm in uncharted territory.  While the factory supported the 970 in the Mini for a couple of years, and produced a few Formula Junior engines to approximately this spec, they built less than 1000 970's, and there is virtually zero information on setting them up compared to the long stroke A-blocks. 

But Dave Anton at APT has built a few 970's, and after spelling out the objectives, the consensus was the SPVP5-BK was the best bet.

Here are the driving forces in my decision making -

The goal is 123 on the salt.  I'm running 23" tires and 4.22 gears - hardly a traditional LSR setup, but that puts me wanting peak power at ~7500 and 8000 RPM.

The valve sizes are virtually ideal for this combination, and I didn't have to offset the exhaust valves to do it.

I'll be running standard ratios in the transmission, so to fall back on the power band, I'll need to be able to rev past peak in 3rd.  The billet crank, Saenz rods and J&E pistons should be up to the task - this cam should go there.

If I were doing ANY OTHER type of racing, this combination wouldn't receive a second thought.  Part of the trouble I've had sussing out information is that when people talk Sprites/Midgets/Minis, they're almost always talking road racing, hill climbing or rally - poked and stroked up to 1500 cc's - and with good reason - that's where the racing history and engineering of this engine has been grounded for better than 50 years. 

With this application, my only concern is that the power band needs to occur on the east end of the tach, and that it can live there for a few minutes.

The die is cast, and I'll keep you posted!

Cheers, Mate!  :cheers: 






Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 07, 2011, 11:31:39 PM
If I were doing ANY OTHER type of racing, this combination wouldn't receive a second thought.  Part of the trouble I've had sussing out information is that when people talk Sprites/Midgets/Minis, they're almost always talking road racing, hill climbing or rally - poked and stroked up to 1500 cc's - and with good reason - that's where the racing history and engineering of this engine has been grounded for better than 50 years.
Cheers, Mate!  :cheers: 

 :roll: , :cheers: ,


Yep, you could have built one of those motors, and we would have thought less of you. You're building a landspeed motor, and that will put you out of reach of anyone who takes their midget out there to "just see what it'll do".

Cut your own path.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 07, 2011, 11:47:12 PM
Just caught a reference on turboford.com to the David Vizard video series on turboford.com  :-o  Since the V4F Ford has siamesed ports, I went looking.

Pretty interesting man.  Here's his video on Mini cams: http://www.youtube.com/watch?v=8NXl6dJBWaM (http://www.youtube.com/watch?v=8NXl6dJBWaM)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2011, 11:05:32 AM

 :roll: , :cheers: ,


 :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2011, 12:55:30 PM
Last night, about 11:30, I couldn’t get to sleep, so I went ahead and cut some angle aluminum for radiator brackets for my auxiliary radiator.  This is a trick they use on Minis to keep the back of the head from overheating, although generally they simply bolt the old heater core to the firewall or wheel arch and call it a day.  It doesn’t have to dissipate a lot of heat, just knock it back a tad.  I already had a 4” hole behind the grill for the heater, and since I had my “mystery radiator” re plumbed, I figured, what the heck. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4378.jpg)

The hole had a flange stamped to accommodate the old heater duct, and I needed to remove that.  I’m sure the neighbors just love the sound of an industrial sized dentist bit whirring away at 12:30 in the morning, but tit-for-tat, baby – turn down your stereo on school nights . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4379.jpg)

Ugly, but effective.  Or as my paining buddy, Joe Phillips puts it - "A blind man on a fast horse will never know the difference".

If it isn’t one thing, it’s another.  In my attempt to button up the bottom end and shim the crank sprocket, I found the darned thing hanging out on the snout too far to even get close to an aligned timing chain.  Seems Greg put a very nice 1/8” radius on the snout, too.  No complaint there, but now the sprocket is sitting at the machine shop waiting for a somewhat more generous chamfer.  I’m constantly being reminded that  I’m not playing with Legos. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4381.jpg)

I had C&S do a touch-up valve job.  After a bit of juggling, they’re now indexed, and I probably picked up an extra thousandth on the previous clearance issue.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4382.jpg)
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 13, 2011, 04:47:55 PM
Thanks 4-Barrel Mike,
If you happen to have time go on the link that Mike provided and watch all of the Dave Vizard videos on the Mini engine. So much of what he is talking about applies to all engines. I have always liked Vizard's writing but to listen to him and his level of knowledge and common sense is very enlightening.  Time well spent.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2011, 05:58:10 PM
Thanks 4-Barrel Mike,
If you happen to have time go on the link that Mike provided and watch all of the Dave Vizard videos on the Mini engine. So much of what he is talking about applies to all engines. I have always liked Vizard's writing but to listen to him and his level of knowledge and common sense is very enlightening.  Time well spent.

Rex

Hey, Rex -

The video series which you mentioned, and Mike posted, is a presentation using David Vizard's book, "Tuning the A Series Engine" as a framework - a book I have all but torn the spine off of, lo these past few years.

I stumbled across that very video series about 6 months ago, and it helped clarify for me a number of the points he makes in the book.  And I've got to believe that quite a bit of what he's discovered is completely applicable to any number of vintage, shared-port engine configurations.
Title: Re: Milwaukee Midget
Post by: grumm441 on September 15, 2011, 02:08:49 AM

The video series which you mentioned, and Mike posted, is a presentation using David Vizard's book, "Tuning the A Series Engine" as a framework - a book I have all but torn the spine off of, lo these past few years.


I had two well dressed young men at my door asking if I was familiar with the Bible and in particular the book of Mormon

I began to tell them about Tuning for Speed by A.Graham Bell. They left?
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2011, 09:30:43 AM

The video series which you mentioned, and Mike posted, is a presentation using David Vizard's book, "Tuning the A Series Engine" as a framework - a book I have all but torn the spine off of, lo these past few years.


I had two well dressed young men at my door asking if I was familiar with the Bible and in particular the book of Mormon

I began to tell them about Tuning for Speed by A.Graham Bell. They left?
G

Faith and truth have a head-on collision at Grummy's doorstep. 

To avoid accidents, I disconnected my doorbell.
Title: Re: Milwaukee Midget
Post by: grumm441 on September 15, 2011, 06:10:25 PM
Around here , you see someone on your doorstep, you lock and load :-D
G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 15, 2011, 07:01:41 PM

The video series which you mentioned, and Mike posted, is a presentation using David Vizard's book, "Tuning the A Series Engine" as a framework - a book I have all but torn the spine off of, lo these past few years.


I had two well dressed young men at my door asking if I was familiar with the Bible and in particular the book of Mormon

I began to tell them about Tuning for Speed by A.Graham Bell. They left?
G

My approach is to let them get started , then ask to interupt and say" OK, look if I was interested in buying what it is you're selling I'd go to one of the recognized retail outlets"

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2011, 07:36:17 PM

My approach is to let them get started , then ask to interupt and say" OK, look if I was interested in buying what it is you're selling I'd go to one of the recognized retail outlets"


I'd just as soon see the musical . . .

http://www.bookofmormonbroadway.com/home.php

Around here , you see someone on your doorstep, you lock and load :-D
G

Keeping Preston tidy - Carry on, citizen.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2011, 08:53:27 PM
I’ve often said, “It’s a grand experiment".  But for an experiment to be valid, one must have repeatable, documentable and verifiable results.  Dialing in my valve clearance has been a test of my patience in that regard, and this particular aspect of the engine build has to be spot on.  

It goes beyond the cost of the components involved – nobody wants to drop a valve, bend a rod, crunch a piston – but this has become, for me, anyway, a test of my ability to build a genuine, no compromise, no excuses, single purpose racing engine.  Given the enormous aero disadvantage of this car, and the restrictions that competing in a production category places on what I can do to improve the body, my only prayer of making it work pivots primarily on maximizing this engine.

After trying 3 different methods to correctly suss out precisely how much valve clearance I have, I’m delighted to report – plenty.

I tried measuring with testing springs and the valves in place with feeler gauges, the valves in place with a dial indicator, and with the testing springs removed and checking clearance with the valve riding on top of the piston with feeler gauges (verticle valves).  All of these methods gave me wildly differing results.

So I called my dad on Thursday – before he went into purchasing at Rockwell, he was a parts inspector for Collins Radio.  Collins had the NASA communications contract during the heyday of Apollo, and it’s my understanding that there are parts he’s handled that are still sitting on the moon.  If it can be measured, he knows how to do it, or who to ask.

He contacted an old family friend, Ray Burke, who I understand builds off road racing trucks, and has a lot more hands-on experience than I do.  Incidentally, my first racing experience, the Soap Box Derby, included axle trees with channels cut by Ray.

“Go with clay” was the response – which was, of course, the consensus of most of you – McRat, wil6er, Gwillard, specifically.

I mentioned repeatability – I did it twice.  Bear in mind, I’ve got a .029 Cometic headgasket sitting downstairs – which I WILL be able to use . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4391.jpg)

.060 on the intake side, .100+ on the exhaust.

I’ll be buttoning this one up tomorrow, boys and girls.

K I S S.  
Title: Re: Milwaukee Midget
Post by: 38flattie on September 17, 2011, 09:03:25 PM
Great news! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2011, 01:15:41 AM

Oh, for pity’s sake . . .

Solve one clearance problem, discover two others . . .

The pan that covers the oil pump . . . oh, please . . . no . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4384.jpg)

Hammer, please . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4383.jpg)

Thank you . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4385.jpg)

And this?   :|  I thought I had the rockers dialed in last year . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4392.jpg)

Rubbing on the head nut - shims on order – going to bed.  Good night, Fastenal.com . . .  :roll:

I’m constantly being reminded that I’m not playing with Legos.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2011, 03:05:09 PM
Okay, boys and girls, let’s go down the laboratory and see what doesn’t fit today.

Of course - the head gasket.  Why should a CAD developed gasket from a world renowned maker of competition gaskets just drop into place?
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4393.jpg)

To Cometic’s defense, the outer headstuds were tapped by C&S, using the Longman head as a template . . . and as per my instructions . . .  :roll:

Three layers – a precision ground layer of stainless sandwiched between two outer layers of softer steel.  I can’t chuck it up in a vise to hold it steady – a couple of spring clamps, perhaps?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4394.jpg)

The Dremel, a chainsaw sharpening stone, a little patience . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4395.jpg)

After a thorough washing to remove all the grit, including flushing out between the sandwich of steel, I think we’re good.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4396.jpg)

Running down to Walgreen's for more Tylenol . . .
Title: Re: Milwaukee Midget
Post by: Tman on September 18, 2011, 03:08:14 PM
Grab a sixpack while you are there to chase the Tylenol!
Title: Re: Milwaukee Midget
Post by: 38flattie on September 18, 2011, 03:08:46 PM
Haha! Hell, Chris, you're past the worst of it!

Glad to see you're past the head scratching, and down to simple 'tweaks'!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2011, 06:23:37 PM
Short block - done.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4397.jpg)

I'll be waiting for a few shims to come in to finish off the head.  Until then, my buddy Tim, the electro-musical wizard will be popping by to help me set up the wiring for the crank trigger.

Need to have it up and running no later than October 9.  Tune and test - Great Lakes Dragaway.

SUNDAY! SUNDAY! SUNDAY!
Title: Re: Milwaukee Midget
Post by: grumm441 on September 19, 2011, 04:30:43 AM
Okay, boys and girls, let’s go down the laboratory and see what doesn’t fit today.

Of course - the head gasket.  Why should a CAD developed gasket from a world renowned maker of competition gaskets just drop into place?
 

Couldn't you have taken the studs out, put the gasket on, put the studs back in?
Or are the holes in a different spot?
G
{I'm still waiting for someone to pick me up on "tuning for speed".... }
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 19, 2011, 06:07:54 AM
{I'm still waiting for someone to pick me up on "tuning for speed".... }

OK Grumm you got me out of my chair and over to the bookcase, A.Graham Bell book was Performance Tuning in theory and practice. I've got his two stroke one as well!

Was 'Tuning for Speed' Phil Irving ?

 :wink:
Title: Re: Milwaukee Midget
Post by: grumm441 on September 19, 2011, 08:55:42 AM
{I'm still waiting for someone to pick me up on "tuning for speed".... }

OK Grumm you got me out of my chair and over to the bookcase, A.Graham Bell book was Performance Tuning in theory and practice. I've got his two stroke one as well!

Was 'Tuning for Speed' Phil Irving ?

 :wink:

Sure was
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2011, 09:51:12 AM
Couldn't you have taken the studs out, put the gasket on, put the studs back in?
Or are the holes in a different spot?
G
{I'm still waiting for someone to pick me up on "tuning for speed".... }

Stacked tolerances and a bad decision on my part.  The two outside head studs are only standard on the Cooper "S" blocks, but every head gasket you can buy for the BMC A-block has these holes.  It's standard practice when modifying a head for an A-block to drill these holes into the head for the additional studs, which is what Longman Engineering did.  With a standard head gasket, the holes are bigger, and location is not as critical.

But there is no stretch in a stainless steel gasket.

20 years later, Cometic comes around, enters the exact locations according to blueprint information into their CNC machines, and tightens up the hole diameters - precision - can't argue with it.

My mistake was dropping the head and block off and saying, "Use the head as the guide to tap the studs".  Had I dropped off the gasket instead, all would have been hunky dory, as the holes in the head would have easily cleared the spacing the gasket provided.

I was disinclined to pull the studs because the night before, I clamped the head down with locktite on the threads and drew it up to preload the studs.

Cost of an education.   
Title: Re: Milwaukee Midget
Post by: SPARKY on September 19, 2011, 09:56:04 AM
Being 18 years older does not lessen the number nor the costs of the education  :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2011, 11:32:12 PM
Okay - shipping confirmations on IN STOCK PARTS (WHAT???!!!  NO BACKORDERS???!!!)

Shims on Wednesday, header studs on Thursday.

Tim will be here Tuesday - we'll get the central nervous system wired.

And the decals are on -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4399.jpg)

Let the Stop Sign jokes begin . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2011, 11:11:34 AM
{I'm still waiting for someone to pick me up on "tuning for speed".... }

Well, now I know why I haven't heard of it.

It's about MOTORCYCLE engines.

So what you're saying is that there were 3 heretics arguing religion on your doorstep?  :roll:
Title: Re: Milwaukee Midget
Post by: grumm441 on September 20, 2011, 06:19:39 PM
{I'm still waiting for someone to pick me up on "tuning for speed".... }

Well, now I know why I haven't heard of it.

It's about MOTORCYCLE engines.

So what you're saying is that there were 3 heretics arguing religion on your doorstep?  :roll:


Not just any motorcycle engines
G
Title: Re: Milwaukee Midget
Post by: 38flattie on September 20, 2011, 06:38:01 PM
{I'm still waiting for someone to pick me up on "tuning for speed".... }

Well, now I know why I haven't heard of it.

It's about MOTORCYCLE engines.

So what you're saying is that there were 3 heretics arguing religion on your doorstep?  :roll:


Not just any motorcycle engines
G

Would that be racing engines, like the Comet? :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2011, 02:20:08 AM
My friend, Tim Curtis, whose patience in all things wired is second to none, stopped by and we hammered out the major part of the Electromotive system.  I was pleased that what we did last year with the last vestages of Lucas easily retrofitted to the new management system.

It also helped that I'm running a Weber, and didn't have to concern myself with the MAP sensor, that I'm not monkeying around with an "auxiliary retard" control, and that I have no need to install a hidden switch to keep the "valet" from wrapping himself and my car around a tree.  The only modern engine management piece other than the crank trigger I felt compelled to make room for is a knock sensor, which is a one-wire termination I'll make when the engine goes in. 

So the harness is essentially in place, the short block is done, the head should be finished on Thursday - looks like I might be installing an engine this weekend.

18 days til tune & test.
Title: Re: Milwaukee Midget
Post by: Stan Back on September 21, 2011, 05:29:35 PM
What figures are you looking for at the drag strip?
1/8 or 1/4-mile?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2011, 07:53:09 PM
What figures are you looking for at the drag strip?
1/8 or 1/4-mile?

GLD is 1/4 mile.  ET's aren't my concern - I want to confirm that it runs, take a few leisurly passes to be sure it's holding together, and before I leave, I hope to see if it will pull past peak power in 3rd.

4:22 gears, 155/80 R 13 radials on the back.

Well, maybe I'll try a smoky burn-out . . .  :evil:

Limited goals, realistic objectives.

Title: Re: Milwaukee Midget
Post by: 38flattie on September 21, 2011, 08:02:01 PM
Chris, good luck at the drags! :wink:
Title: Re: Milwaukee Midget
Post by: 116ciHemi on September 25, 2011, 03:20:35 PM
What figures are you looking for at the drag strip?
1/8 or 1/4-mile?

GLD is 1/4 mile.  ET's aren't my concern - I want to confirm that it runs, take a few leisurly passes to be sure it's holding together, and before I leave, I hope to see if it will pull past peak power in 3rd.

4:22 gears, 155/80 R 13 radials on the back.

Well, maybe I'll try a smoky burn-out . . .  :evil:

Limited goals, realistic objectives.


If you have trouble hooking up I can lend you my wide drag racing tires- 175 70 R13s. :)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2011, 03:45:48 PM
A generous offer - and thank you for it, but this is strictly a sort-out of the drivetrain and front end.  I don't want to stress it at this point until I know everything is working, and I don't want to tear up my front runners on pavement.

These are a "sacrificial" set of tires that will slip rather than grab.

But with the ECTA moving to Ohio, I'm thinking something with a bit more bite mite be in order for next year.

You're running Falkens, right Walt?
Title: Re: Milwaukee Midget
Post by: Koncretekid on September 25, 2011, 04:34:10 PM
MM,
We talked earlier about oil squirters vs. ceramic coated pistons.  Just wanted to let you know that after 14 passes (5 at Loring and 9 at Bonneville), I took the BSA apart to find no significant damage.  The ceramic coated piston must have helped because the pin was still loose in the piston, with no positive oiling system beyond the big end and what drains back from the rocker box onto the crank.  Underside  of piston is a light carmel color.  The rod bearing (inserts) were starting to flake, but no other damage.
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 30, 2011, 12:15:10 PM
Ready to install.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4400.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4402.jpg)

Hopefully Sunday afternoon (?)

Electronics are in place – just need to do the final terminations.

Still a few snags.  Ray the Rat’s calamity at WOS got me thinking about the drive shaft – something I hadn't given a thought to.  I took it in for new U-joints and a balance job.  When Ron, the tech at Wisconsin Truck pulled the retainers on the front yoke, the whole thing fell apart in his hand.  A stretched yoke?  Eeegads . . . that could have been ugly.  Ray, I'm sorry you broke, but thanks for the heads up!

A new yoke is coming up from my buddies at Mathews Auto Parts in Birmingham (Alabama, not the West Midlands), and I should see it by Tuesday.  If all goes well, I should have a fully functioning race car by next weekend.  Tune and test is scheduled for SUNDAY SUNDAY SUNDAY, October 9th, at Broadway Bob’s Great Lakes Dragaway, in Union Grove, Wisconsin.

And in a leap of faith, I’m entered at Maxton at the end of October.  If all goes well next weekend, and I repeat, if all goes well, I'll start cleaning up the camping gear.

So this makes the effort a bona fied thrash.
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 30, 2011, 12:51:24 PM
Midget, hope all goes well. I am currently in full thrash mode on the wifes camaro. hope to see you in Maxton.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 30, 2011, 06:54:29 PM
MM,
We talked earlier about oil squirters vs. ceramic coated pistons.  Just wanted to let you know that after 14 passes (5 at Loring and 9 at Bonneville), I took the BSA apart to find no significant damage.  The ceramic coated piston must have helped because the pin was still loose in the piston, with no positive oiling system beyond the big end and what drains back from the rocker box onto the crank.  Underside  of piston is a light carmel color.  The rod bearing (inserts) were starting to flake, but no other damage.
Tom

Good to know.  I'm only vaguely familiar with BSA's, but it is my understanding from a couple of buddies who have chopped them that oil pickup from the crankcase is an issue - ie, don't put a lot of rake on them, or you'll starve them out.

I buttoned up the engine for this year and just installed a variable pressure control valve.  I've got a tune and test and maybe a run at Maxton on my plate for October, after which I'll pull it and see where I'm sitting.  Seeing as I wasn't sure where I would be with CR until very recently, I didn't want to coat a custom set of pistons I might need to machine. 

Nice thing about the Midget is that I can pull the pistons without having to pull the whole engine. 
Title: Re: Milwaukee Midget
Post by: landsendlynda on September 30, 2011, 07:01:45 PM
Chris,

Looks like your patience is paying off!!!  Good luck with your testing and can't wait to hear how you do at Maxton!!!  Congratulations....it's an LSR car!!!!   :cheers:   :cheers:

Lynda
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 30, 2011, 07:06:49 PM
Chris,

Looks like your patience is paying off!!!  Good luck with your testing and can't wait to hear how you do at Maxton!!!  Congratulations....it's an LSR car!!!!   :cheers:   :cheers:

Lynda

And I'll be towing it to Bonneville on an open trailer.  Lynda, you never get to see the sequestered cars in their fancy shmancy enclosed trailers - But I ain't that way!

I want a picture of YOU and the Midget at Land's End.

And I'll remember my hat . . .  :roll:
Title: Re: Milwaukee Midget
Post by: landsendlynda on September 30, 2011, 07:16:56 PM
Gonna hold you to both those promises!!  I get to see the Midget and you will NOT forget your hat no matter where you are!!!!

Stay Safe!!!

Lynda
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 30, 2011, 08:05:31 PM
If you have trouble hooking up I can lend you my wide drag racing tires- 175 70 R13s. :)

ahem, Chris.......I think you just got "owned" by the young fella. :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 30, 2011, 08:41:21 PM
If you have trouble hooking up I can lend you my wide drag racing tires- 175 70 R13s. :)

ahem, Chris.......I think you just got "owned" by the young fella. :roll:

Not at all - we actually discussed tires about a year ago during his build.  And trust me, a 175 70R 13 IS a drag tire compared to the 155 80R 13's I intend to shred.

Maybe I'll send a smoke signal to Simon.  :-D
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 01, 2011, 08:53:44 AM
Hey Chris, is that Lil' screamer of yours going to see a dyno before the drags / Maxton?

Be interesting to see how it goes!

Best of luck!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 01, 2011, 10:36:52 PM
Hey, Graham,

Lets see what the plugs look like after a few passes next weekend.  I'm not going to push the car too hard.  Part of the problem is scheduling time, and rather than order up a fistfull of jets for the Weber, I'd like to get an indication as to which direction I need to go with the carb jetting, make some intelligent purchases, and then dial it in.  A day on the dyno isn't cheap, but nothing has been so far.

The oil pressure adjusting device I purchased off of E-Bay was advertised as coming off of a Mini Cooper S.  All fine and well – the oiling system is the same between that and a 1275 inline, and according to the Moss Motors catalog, the original non adjustable pieces have the same part numbers. 

I guess it was unreasonable of me to expect something to fit.

Did you know that the starter motor on a Mini sits farther back with respect to the engine back plate than on a Spridget?  Yet another trivia answer I can pose a question to on Jeopardy if the category “British Automotive Anomalies” ever comes up.  I OWN that category.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4403.jpg)

I already had to go from a 3/8 bolt down to a 5/16 with a 12 point ARP nut on the starter just to clear the threads on the adjuster, but there is no way that big knob is going to give me any degree of adjustability.  It’s not critical, and it wasn't worth my time to drive out to Pewaukee to bother a friend with a lathe, so I turned it down on the grinder and cut a screwdriver slot across it with my Dremel.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4404.jpg)


Gravity is your friend, and aluminum transmission cases rock.  Together in 5 minutes. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4405.jpg)

I remember when I was 18, I had a ’66 Cyclone that I replaced the clutch in.  This is a lot easier than holding a toploader above your head in a grease pit.

 
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 02, 2011, 07:12:37 PM
Chris, is that a new starter? I think you had starting woes before?

There are two types of flywheel ring gear (on a Mini anyway) the later pre engaged type don't mesh with the earlier inertia type  :-P

More Austin Morris / Leyland traps!

I'm sure your across all this, but I thought I'd ask......

I'm looking forward to you running it up!  :cheers:
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 02, 2011, 07:19:43 PM
Oh and that's an interesting looking blanking plug in the dizzy drive hole  :?

Are you still using the factory 'bullet' for the pressure releif valve behind your new adjuster? Some guys like to swap it for a ball bearing, 3/8 I think, out of a mini CV Joint!

I've only had one block need this, I think something had scored the bore of the releif valve and the 'bullet' was sticking, the ball fixed that!

Cheers!  8-)
Title: Re: Milwaukee Midget
Post by: Tman on October 02, 2011, 07:30:30 PM
Chris sent you a PM on those Hartwell Latches. Shoot me your # and I will call you to talk about them.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 02, 2011, 11:08:16 PM
Chris, is that a new starter? I think you had starting woes before?

There are two types of flywheel ring gear (on a Mini anyway) the later pre engaged type don't mesh with the earlier inertia type  :-P

Yes, and it does engage properly - but it is a tight fit against the firewall.


Oh and that's an interesting looking blanking plug in the dizzy drive hole  :?

Are you still using the factory 'bullet' for the pressure releif valve behind your new adjuster? Some guys like to swap it for a ball bearing, 3/8 I think, out of a mini CV Joint!

Cheers!  8-)

The plug in the distributor hole is just an expandable frost plug.  I was thinking of making a vent with a filter to fit there, but maybe later.

And yes - good call, oh omniscient one in the practice of pommy potmetal persuits.  Nuts and balls - no plugs.  Bought three springs to find one that fit properly.


I need to have a little talk with the guys down at Area Rental in New Berlin, Wisconsin.

Picked up a rental cherry picker today.  It was an absolute mess.  I just spent three months building an engine in a clean environment, and I’m to install it with something that looks like it fell off of a garbage scow?


After I complained to the kid working the counter, he did me the courtesy of throwing a blanket down in the back of the Magnum.   :roll:  

Gee, thanks – wouldn't it have made more sense to just clean the thing up?

Which I did.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4406.jpg)

And at that time, I realized that there was no handle for the ram!  Okay, I make a call to let them know I did not receive it, and they noted it on the contract.  My floor jack handle worked fine, but that was just the beginning.

I’m raising the engine, and the ram starts leaking like an excited puppy.  Good lord, does it have enough fluid the finish the project?  They closed at noon, so my next phone call went straight to voicemail.

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4408.jpg)

It did, but now my garage floor is a stinking mess, and I had to keep pumping the darned thing to keep it from slowly drifting into the engine bay.  Under normal circumstances, this is a one man project, and in fact, when I originally pulled the engine when I got the car, I did it by hand.  It wasn’t easy, and I won’t do it again, but I pity the SOB that winds up renting this piece of trash to try to install a big block Chevy into his pickup.

I have no intention of paying for its use – this was a joke, and a dangerous one at that.

BUT – it’s in.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4409.jpg)

Oh, and that’s Austin, our good luck road gnome.  He spends most of his days sequestered in the trunk of the MGB, waiting to pose for photo ops.  Kate has the pics, but he's been to St. Louis, Chicago, Door County, Toronto, and she’s got some great shots of him posing in the parking lot of an Upper Peninsula tourist trap, which I think was somewhere between Saul Ste Marie and Escanaba with a bunch of wacky vehicles.  I’ll see if I can dig ‘em up – next month.


 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 03, 2011, 12:00:49 AM
Chris, when I saw Austin I thought I was looking at Klessig. (Local joke. At least in Wisconsin))  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on October 03, 2011, 12:20:58 AM
It`s alright, Wayno, that joke works out this way, too. Austin seems to be taller, and have more durable footwear than that other fellow...... :-D :evil:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 03, 2011, 01:01:09 AM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4406.jpg)

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4408.jpg)

It did, but now my garage floor is a stinking mess, and I had to keep pumping the darned thing to keep it from slowly drifting into the engine bay.  Under normal circumstances, this is a one man project, and in fact, when I originally pulled the engine when I got the car, I did it by hand.  It wasn’t easy, and I won’t do it again, but I pity the SOB that winds up renting this piece of trash to try to install a big block Chevy into his pickup.
I have no intention of paying for its use – this was a joke, and a dangerous one at that.
BUT – it’s in.

those f***$#% mongrel B^stard devices are only good for one thing in anything under ideal circumstances and that is injuring the user.......even on a perfect rolling floor, you need one tiny piece of gravel, a wheel hits it the whole thing pauses while the motor swings forwards and then smashes the wiper motor, breaks a plug, crushes your hand ,knocks out your mum's front tooth....


...and don't even get me started on the dismantling/assembling of them...there is one I borrowed years ago which I think Ben currently has...it is a 2 ton fold up. It is a brilliantly designed device for crushing hands in any part that moves, it's a sh1t of a thing that no-one ( except seemingly Ben) wants to use in any sort of hurry...the bloke I borrowed it from has never asked for it back...


yeah , don't even get me started on hire companies.. :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 03, 2011, 01:14:12 AM
You forgot about poking the transmission through the windshield - it wasn't my car, but it was sure funny to watch.

The alternative was using a come-along through the rafters and risking pulling the roof down on top of me, although truth be told, it might have been safer.

It's in, it's done, and I'm still above ground.

6 days . . .
Title: Re: Milwaukee Midget
Post by: Freud on October 03, 2011, 01:20:11 AM
Dear Goggles........

Forget about these devices that smash your digits, slim the floor and have lost their handle.

Tell me about the girls.

If you don't come around I'll get Simon to do the shoot.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 04, 2011, 02:21:30 AM
Too tired for pics.

Returned the cherry picker today.  Showed him the pictures, reiterated my complaint, expressed my safety concern, jumped up and down and yelled "Rumpelstiltskin" and left having only paid $15.00 for the use of it.  A minor victory.

The mounting piece for the crank trigger sensor has three standoffs.  The lower one rubs on the belt.  I'm contriving a hardware jumble of a pair of cap screws and a coupling nut, and will remove the third, redundant, offending leg.

Picked up the oil filter mount - installed it, along with the hose.

Engine turns over - oil pressure is good - 40 lb's, unadjusted, on the starter alone.

The yoke I ordered from Matthews is in worse shape than the one I had.  I'll be returning it tomorrow, and will continue the hunt.  Unless I can get one by Thursday, Sunday is out.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 04, 2011, 05:03:15 PM
Seek and ye shall find!  I posted this on Craig's list last night . . .

"Wanted - Needed ASAP - yoke for MG Midget transmission. Later model, with no cup, for 1275 engine - ribcase transmission.
 Will pick up, will pay cash."


. . . and dropped the new piece off at my driveshaft guy's shop this afternoon.  He hopes to be able to deliver the shaft by Friday.

So maybe I'm back on track.

The guy who sold me the yoke races Midgets at Blackhawk Farms, and I was able to ask a few questions that helped clear up a few issues.  Well worth taking the afternoon off.

Did I mention that it's 70 degrees and sunny?  :-D

Back to the garage . . .
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 04, 2011, 06:11:40 PM
Will Madam Midget be at the track to take some shots?......

You'll make the cut, sliding on your back as the roller door comes down......
Title: Re: Milwaukee Midget
Post by: Tman on October 04, 2011, 06:40:07 PM
Congrats! maybe you are rounding a corner?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 04, 2011, 07:04:27 PM
Will Madam Midget be at the track to take some shots?......

Not sure - she has a writer's group that meets once a month, and she's pretty determined to not let one slip.  I'm not sure if it's this weekend, but if she DOES come along, there is a huge upside.

She will insist that we stop at the Mars Cheese Castle on the way home -

http://www.marscheese.com/default.asp?id=11174900184581497346864

Huge selection of cheeses, BUT, the best kept secret in Kenosha County is that they have a bar in the back, and they turn out some of the best darned Bloody Marys in the state.  So you sidle up to the bar, order up a cocktail, and THEN - they bring you this huge crock of cheese spread and a plate of crackers.

 :cheers: :cheers: :cheers:

That don't happen in Iowa, my friends.  :wink:

Congrats! maybe you are rounding a corner?

I think so - we'll keep you posted.

Troy, I'll be doing a little microbrew shopping . . . :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2011, 12:00:17 AM
Maybe I’m back on track.

Here’s the driveshaft and yoke I received from my supplier in Alabama.  All egged out – I sent it back.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4416.jpg)

 I’ve had good luck with them in the past, but let’s face it, they’re a bone yard, and we’re talking about a part that’s 40 years old.  I’m sure the kid they sent out to grab it didn’t give the yoke a second thought.  I’ll get a “store credit”, and that’s fine – between the Midget and the MGB, I’ll get my money back out of it.

I also picked up a spare driveshaft and yoke from MG Limited here in Milwaukee.  I committed to it before the guy from Craig’s list called – for $30.00, it seemed stupid to back out on a deal where a spare might eventually come in handy.  I tried to get hold of them last week, but I suspect they were breaking down from the runoffs at Road America.  Dick Luening is the owner and has raced MGB’s for years.  Good family, serious racers, and experts on MG’s.

Here’s the rub . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4415.jpg)

Bottom standoff of the crank sensor bracket,  The plate is 3/8 thick aluminum, and the standoffs are 9/16 round, and seeing as there are three, and all this does is hold the sensor, I’m going to lose the third foot.  Pics to follow on Friday (?)

Finishing up the engine compartment . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4423.jpg)

And yes, my audio-wise friends, that IS a pair of Switchcraft XLR connectors. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4422.jpg)

I needed a termination for a 2 wire shielded cable from my crank sensor, and I’m thinking to myself, “Gee, Chris, where on earth are you going to find a decent shielded 3-pin connector?”  How about the parts bin at work?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 06, 2011, 01:41:03 AM
Well, the plumbing is done. 

The fuel pressure gauge reads what the regulator says it should, so either their both right or their both wrong.

Cooling hoses are in place with the exception of the radiator hoses, which will go in with the radiator after I get the crank trigger pickup in place.  I've got a couple of oddball bolts coming from Fastenal tomorrow for that, and with luck, the driveshaft will be done on Friday.

Seatbelts are back in, along with the seat.  Kate helped me get those adjusted.  Patience of a saint, that woman. 

Solenoids click when I throw the appropriate switches.

The top has taken a bit of a beating over the last year - up to the attic, back to the garage, out to the back yard.  A few nicks on the paint from just working around the car - typical.

Removed the old switch collar on the steering column - a bit more knee room, thankyouverymuch.

I forgot just how low this thing sits with an engine in it.

Let's see if it will set off the neighbor's car alarm on Saturday . . .  :evil:
Title: Re: Milwaukee Midget
Post by: 38flattie on October 06, 2011, 06:53:23 AM
Chris, looking good!

Good luck this weekend, and at Maxton!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 07, 2011, 12:31:37 AM
Bolts from Fastenal – arrived.

Bracket for the crank trigger – modified, installed.

I might get tripped up on the driveshaft – I’ll know tomorrow.

Friday – after what promises to be an insufferably long day at work – I’m off to the hardware store with my list for the stupid shite I either can’t find, don’t have or am too lazy to look for.

Riddle me this – why is it that EVERY TIME you realize you need a #8 fine thread cap screw, you glance at the clock and suffer the bitter realization that the hardware store closes in 3 minutes?  Same thing with beer.  You pour back the last of your backwash, go down to the beer fridge, only to discover you’re out, it’s 8:57 PM, and the liquor store closes at 9:00?

Saturday – off to Pegasus to get some roll bar wrap.  Drive shaft or no drive shaft, I intend to make some noise Saturday afternoon. 
Title: Re: Milwaukee Midget
Post by: Anvil* on October 07, 2011, 01:07:58 PM
Riddle me this – why is it that EVERY TIME you realize you need a #8 fine thread cap screw, you glance at the clock and suffer the bitter realization that the hardware store closes in 3 minutes?  Same thing with beer.  You pour back the last of your backwash, go down to the beer fridge, only to discover you're out, it's 8:57 PM, and the liquor store closes at 9:00?

Sounds like you're doing great, except for the inventory control problems.
Screws, you just need to get at least ten more than you need each time and get more if you use any of the last ten on something. Well that and a place to keep them. That's the easy bit.

Beer or ale... I would say the first problem is that it's backwash, but it may be your friends keep a more accurate inventory on your suds than you do. This is where they often offer to go fetch a couple. A "friend" can help and fetch until you're out then go find another place to be. Buying good ale only seems to compound this problem. You may also find they know about how much time will pass before you stock up again. You could try to move a portion of your stock into an ice chest when they call to come over and see what happens or even move all but two and ask they pick up more on the way if they call.

For yourself, you just need to keep at least two days of beer stocked at all times. Any number of natural disasters could occur and prevent a beer run. It's best to be prepaired at all times.  8-)

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 07, 2011, 08:05:06 PM

For yourself, you just need to keep at least two days of beer stocked at all times. Any number of natural disasters could occur and prevent a beer run. It's best to be prepaired at all times.  8-)


Best advice I've received on the boards to date.  Noted, and the beer is in the fridge for this evening and tomorrow afternoon.

Anvil* - The new avatar - is that a Torino?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2011, 02:22:59 AM
Driveshaft – balanced, new U-joints – installed.

Shifter – in.

2.5 gallons of 110 octane racing fuel – and man, THERE’S a buzz you get with no other petrochemical – purchased and in the tank.
 
Crank trigger – one shim away – I’ll finish it Saturday.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4424.jpg)

Roll cage padding – purchased.

Cutting it close.
Title: Re: Milwaukee Midget
Post by: martysmilt on October 08, 2011, 06:53:21 AM
Though I rarely comment I thought that you should add that if asked when a project will finally be ready the answer should be "Saturday, Bring the Beer"


Riddle me this – why is it that EVERY TIME you realize you need a #8 fine thread cap screw, you glance at the clock and suffer the bitter realization that the hardware store closes in 3 minutes?  Same thing with beer.  You pour back the last of your backwash, go down to the beer fridge, only to discover you're out, it's 8:57 PM, and the liquor store closes at 9:00?

Sounds like you're doing great, except for the inventory control problems.
Screws, you just need to get at least ten more than you need each time and get more if you use any of the last ten on something. Well that and a place to keep them. That's the easy bit.

Beer or ale... I would say the first problem is that it's backwash, but it may be your friends keep a more accurate inventory on your suds than you do. This is where they often offer to go fetch a couple. A "friend" can help and fetch until you're out then go find another place to be. Buying good ale only seems to compound this problem. You may also find they know about how much time will pass before you stock up again. You could try to move a portion of your stock into an ice chest when they call to come over and see what happens or even move all but two and ask they pick up more on the way if they call.

For yourself, you just need to keep at least two days of beer stocked at all times. Any number of natural disasters could occur and prevent a beer run. It's best to be prepaired at all times.  8-)


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2011, 10:42:52 AM
Well, hey, neighbor!

Marty, I missed you guys and Stan Johnson's teams at SW - I got there on Wednesday and I think you both had already scooted out.

Regarding the beer inventory - I've got nobody to blame but myself on that account.

But this happened last year, too.  Mid thrash, I forgot to eat or, well, stay hydrated.  You leave for work at 7:00, get home at 5:30, grab dinner, and head to the garage.  Next thing you know, it's 1:00 in the morning.  Hit the rack and do it again.

It's kind of like being in the reserves, and this is my two weeks of active duty.
Title: Re: Milwaukee Midget
Post by: Anvil* on October 08, 2011, 01:30:15 PM
The new avatar - is that a Torino?

It's a Ford XL, basically an LTD with a different rear window treatment. Something I used to push around Santa Maria Speedway. Wimbledon white with Mercury blue racing stripes in case the Chevy fans were confused about it being a Ford.  8-)


My Bridgestone icon seemed to be missing from Landracing so I just replaced it.

Good to see your engine together and where it belongs. Just a little question. Is there more than one bolt on the crank trigger bracket? It looks like a second could be added up the arc if the tab was a bit longer. It's just I get nervous if there's just one offset bolt keeping a stationary thing from a rotating thing. My luck has always been really bad with those kinds of things.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2011, 01:45:11 PM
Ahh, the XL - the perfect cross between a T-bird and an LTD.  I recall you could get one with a 429 and a 4-gear.  Good to see one racing.

Didn't Burt Reynolds drive one in "White Lightning"?

Regarding the crank trigger - pic is bad - the clamp screw for the sender obscures the bracket cap nut.

Thanks for double checking - a mistake like that is something I could easily overlook until after I've put the radiator in and couldn't get at it as easily.
Title: Re: Milwaukee Midget
Post by: Anvil* on October 08, 2011, 02:36:00 PM
Ahh, the XL - the perfect cross between a T-bird and an LTD.  I recall you could get one with a 429 and a 4-gear.  Good to see one racing.

Didn't Burt Reynolds drive one in "White Lightning"?

It's OK, it's just from owning things British and the few stints at trying to be a racer I've had some of the oddest things break or fall off. Sort of learning to prep a car through failures.

That XL was slow against the Chevys and Mustangs, running 5th at our best, but dead reliable. We would prep on Sundays so the next Saturday we would could unload, warm up, help pack the track, and then race our heat and the main. The dents would already be pounded out and all the colors from the last race wiped off with lacquer thinner, so it would be clean, white,  and straight each week. Some found this very annoying.  8-)

Though we would wander about the pits helping others thrash to get ready. The small block Camaros always seem to need straight pushrods and a stamped rocker replaced (the pushrod would punch through sometimes).

Burt drove a '71 Galaxie.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2011, 07:25:42 PM
Not looking good - I've had just enough pops and farts to give me the smell of burnt racing gas - a motivator for sure - but still not running.
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 08, 2011, 08:55:49 PM
Pops and farts aren't bad. at least there is spark somewheres in there good luck. :-)
Title: Re: Milwaukee Midget
Post by: martysmilt on October 08, 2011, 09:08:42 PM
Hi Chris,
We were at Bonniville till Thursday afternoon.  We fire slotted one of the heads on Monday morning.  Tore it down, found a great head repair shop in Oram Utah.  The guy running the shop used to work for Champion.  Three hours to Oram, Checked out both heads pulled the valves found some warped from heat.  Located and ordered valves from N.C..   Checked the hardness of the aluminum around the damage. Cut out the soft aluminum, welded up the head. Re-CC'd the bad chamber cut both heads 0.14" and got the engine back together Wednesday afternoon.  Thursday we finished with the intake manifold and made one run in the afternoon.  The silicone was not completly set and we had a bit O smoke in the car that afternoon so we packed it in b-4 we blew it to small bits.  John S ran 250.03 or there abouts.  His goal was that elusive AA licence.   He had a bit of car trouble developing so he quit b-4 it became problimatic at the track.  I think that Stan Johnson said he ran up against the max horsepower of the motor and then lost his pan drain plug.  John Rank was fighting a miss fire I don't think he had a good week.  As the saying goes "thats just one of them racing deals".  I was really sorry not to have seen you there.  Hope you get her sorted out.
Marty.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2011, 10:36:25 PM
 :?

Computer readouts - the box is working - getting good signal from the sender.

Monkeyed around with the program;  + 8 degrees, - 8 degrees - something's GOT to at least pop.

I put a timing light on the front of the crank trigger and marked it into 4 quadrants.  180 degrees off?  Can't be - TDC - marked - threw in the stop plug and checked TDC one more time - spot on.

Coil pacs - Instructions say A to 1 and 4, B to 2 and 3 . . .

Wait a minute.

180 degrees out?  :roll:

Wasted spark dual output coil pacs?  :roll:

The coil pacs are wired opposite of what they're supposed to be!  :-o

Thanks, former owner on E-bay.  :-P

Swap the wires -

Stand back, Jackson - I've got a running engine on my hands!  :cheers:

If it weren't 9:30 at night, I'd finish the dial in.

For tonight, I'll settle for installing the radiator and the roll cage padding.

Whew . . .  :cheers:

Oh, and does this little dog have have a big, nasty bark!


Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 08, 2011, 11:01:23 PM
 
Oh, and does this little dog have have a big, nasty bark!

:cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2011, 11:05:31 PM

Oh, and does this little dog have have a big, nasty bark!

:cheers:

The hydrocarbon quartet, brother!
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 08, 2011, 11:57:13 PM
Good job :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2011, 02:08:09 AM
Well, it’s 12:30, and I’ve been at it for 12 hours.  Looks like tune-and-test is a no-go for Sunday.

I’ve been trying to get a wrench on the bleeder valve for the clutch slave.  The new starter is in the way, along with the blow shield.  Looks like the easiest way of making this go will be to remove the slave, gravity bleed it, and then reinstall it.  I still need to dial in an appropriate advance curve, reinstall the top, change tires, top off the radiator.

I don’t have enough time to get it done and then make a one-and-one-half hour round trip to pick up the trailer, and then have any reasonable expectation of making another one hour trip to Union Grove to make some runs before 5:00 PM on Sunday.

Great Lakes Dragaway has one more TNT weekend before the end of the month.  That’s the weekend before Maxton.  I’ll set my sites on that, and if things look good, I’ll load the Midget and see ya’ll on the 28th at Maxton. 
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 09, 2011, 02:52:45 AM
Great to hear it's making Noise MM. Stay safe, have fun, and go really fast! :-o :-o :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 09, 2011, 06:16:38 AM
Well Done Chris!

 :cheers:
Title: Re: Milwaukee Midget
Post by: krusty on October 09, 2011, 08:56:14 AM


      Can you put a line on the clutch slave and make it a remote bleeder (after you've gotten in there in the first place)?  vic

       PS: Dick Leuning has been racing MGBs since the dark ages (the seventies), when I also ran MCSCC in F/P.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 09, 2011, 09:41:52 AM
Chris, sounds like you just made a HUGE leap. It runs. It really really runs.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: landsendlynda on October 09, 2011, 10:41:25 AM
YIPPEE!!!!  IT'S A RACE CAR!!!!    :cheers:   :cheers:

Good luck,  congratulations,  stay safe, stay facing front, and....GO FAST!!!!

Don't forget to put a pickle in there with you!!

Lynda
Title: Re: Milwaukee Midget
Post by: Anvil* on October 09, 2011, 02:27:55 PM

I've got a running engine on my hands!

Yeah!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2011, 04:30:22 PM
Looks like you can click on the pic and the video comes up.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/th_DSCN4426.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/?action=view&current=DSCN4426.mp4)

Here's the direct link if it doesn't work on your computer.

http://s361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/?action=view&current=DSCN4426.mp4

Yeah, the neighbors love me.  Good thing the Packers don't play until tonight, or I'd be lynched.

Won't idle below 2250 - I'll blame a 310 degree cam on that.  But there is definitely something to be said for a balanced reciprocating assembly.  You put your hand on the valve cover and it feels like a kitten with a really loud purr.

Still needs a good dial-in - I'll read the plugs when they cool, and I need to find an exhaust gas analyzer, but today, I can't complain.

Title: Re: Milwaukee Midget
Post by: Moxnix on October 09, 2011, 05:28:58 PM
Audio is good here in Webster Groves.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 09, 2011, 05:30:50 PM
Yum.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 09, 2011, 06:08:42 PM
Get that clutch bled and take her around the block so that the neighbors can properly share your joy!  :mrgreen:

Well done!  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 09, 2011, 06:16:46 PM
There may be some way you can get the right fittings so you can extend the bleed port on the slave cylinder with a piece of line . Then there is always Grumm's favorite...the tire valve on top of the master cylinder.

Oh yeah....it sounds great.......congratulations...... :cheers: :mrgreen:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2011, 06:27:38 PM
Get that clutch bled and take her around the block so that the neighbors can properly share your joy!  :mrgreen:

Well done!  :cheers:

Mike

Maybe I'll wait until the game starts.  Even the cops are more interested in the Packers than some crazed lunatic in a car with no brake lights and no muffler.  :wink:

Audio is good here in Webster Groves.

Max, if it sounds half as good as your broadcasts, then I'm in good shape.

Thanks, all.  The thrash continues.

Lynda - Oh, yeah, I've had about a half a jar of the Milwaukee Midget Dills this week.

Available at Smith's in Wendover and everywhere in Beerhaven.
Title: Re: Milwaukee Midget
Post by: Tman on October 09, 2011, 06:39:00 PM
Thats one pissed off 4 banger!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2011, 01:11:09 AM
Details, details . . .

Clutch is bled - seems almost right, but I still have a kink in my neck from rolling around yesterday attempting to bleed it.  I need to come up with a remote bleeder later this week - this job is gruesome.

Anybody have any idea what type of threads bleeder valves typically have?  Are they straight or pipe?

Tweaked the carb tonight - richened up the idle a turn - seems to have smoothed out some.  Once it was up to temp - and it isn't overheating like last year - I could stand back and not have to blip the throttle to keep it running.

I also clamped it down tight against the manifold.  The kit has this arrangement where the gasket has rubber O-rings, and there are springs between the flange and the nut to isolate the carb from vibration.  I don't think I'm getting enough vibration from this thing to warrant risking another vaccum leak, so I clamped it down tight, and the emulsion tubes be damned.  I've owned a lot of four bangers, including a few with counterbalance shafts, and I still can't get over just how smooth this thing is.

I'm going to order up another couple pair of main jets, just to have some ammunition.  Kurt, my Snap On man and drummer extraordinaire, has an exhaust gas analyzer I can snag from him for a weekend.

The plugs looked good, but I need to run it somewhere to be sure.  Let's face it, 5 minutes of idling and dead revving are not going to give me an accurate read.

Top is touched up and installed.


 
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 11, 2011, 01:32:09 AM
.  Let's face it, 5 minutes of idling and dead revving are not going to give me an accurate read.

like um, where the motor goes when it's under load.....you've got that torque strap on it right?

Ya know, If I'd been kickin around in your shed with you under that car...after I'd stopped laughing .....I'd have gone and got the Cojones rubber band.....nothing quite like a BIG guy working under a LITTLE car :-o :-D :-D
Title: Re: Milwaukee Midget
Post by: 38flattie on October 11, 2011, 07:13:47 AM
.  Let's face it, 5 minutes of idling and dead revving are not going to give me an accurate read.

like um, where the motor goes when it's under load.....you've got that torque strap on it right?

Ya know, If I'd been kickin around in your shed with you under that car...after I'd stopped laughing .....I'd have gone and got the Cojones rubber band.....nothing quite like a BIG guy working under a LITTLE car :-o :-D :-D

 :-D :-D :-D

Car sounds great Chris!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2011, 09:43:14 AM

like um, where the motor goes when it's under load.....you've got that torque strap on it right?


Ahh, someone in the "English Cars as a second language" class HAS been paying attention.   :-D

Okay, I'm just an adjunct professor - no credentials, just a wealth of questionable experience.

Simpler than that - I cut off and drilled out the two studs embedded in the mount, then drilled through the motor mounts into the brackets on the frame and pulled it all up tight through the front engine plate with 3/8 grade 8 bolts and lock nuts.

To further stabilize it, and help keep it from shifting forward, I took two forged eye bolts, cut down some bronze bushing inserts and made a hillbilly heim joint out of it, and then mounted them through the top brackets that hold the steering rack in place.  The threaded end, I mounted through two more holes in the motor mount bracket.

It's clearly more stable than I am.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 11, 2011, 10:10:40 AM
Anybody have any idea what type of threads bleeder valves typically have?  Are they straight or pipe?

I've owned a lot of four bangers, including a few with counterbalance shafts, and I still can't get over just how smooth this thing is.


AFAIK The bleeder valve is a straight thread 3/8 x 24 unf ?, doesn't the bottom of the valve have a tapered point and seats in the body of the clutch slave cylinder? http://www.rimmerbros.co.uk/Item--i-606733A

(http://www.rimmerbros.co.uk/ProductImages/Large/606733A.jpg)

I watched the video again the short stroke / oversquare thing is awesome, that's why it seems so smooth (plus a good balance job I suspect!) Maybe all other A series are just rough!  :-P
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 11, 2011, 10:31:09 AM
Hey I found some stuff for you!  :-D

http://www.british-cars.net/mg-midget-sprite-technical-bbs/clutch-slave-cylinder-2010050915334421170.htm

http://www.mgexperience.net/phorum/read.php?3,1775330

The first one looks a simple install.......  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 11, 2011, 06:08:56 PM
Hey I found some stuff for you!  :-D

http://www.british-cars.net/mg-midget-sprite-technical-bbs/clutch-slave-cylinder-2010050915334421170.htm

http://www.mgexperience.net/phorum/read.php?3,1775330

The first one looks a simple install.......  :cheers:

Well, there we go....... another handy trick when puting it together in a system that has a high point like it sounds the Midget does is to start with the slave full of fluid , connect the line to the slave but then have it loose at the MC, then force the piston back until the fluid seeps from the MC connection, if you're lucky the MC slave line will be of a lower volume than the slave. I had this as a continuing problem in a beater that I drove which seemed to have had more engine swaps than oil changes......it was a bastard thing to bleed and I eventually worked out that was the simplest sure fire way to nail it...

I'd go with the remote bleeder though for the Midget....one trip to the hose and hydraulic people should sort it out....the flexible line sounds like a good idea too, they're easier to do up and get in the right place.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2011, 08:27:49 PM
You know, as old as this thing is in its design, and as ubiquitous as they are, when working on one, one must remember that the Midget/Sprite started out as a bin car, and one not too far removed from a kit car, at that.

The engine, transmission, brakes, rear end, suspension - all out of the Morris Minor - all production pieces that were never intended to be put together in a package this small.  It was Don Healey's aim to make a cheap sports car using as many production pieces as possible, in a simple stamped psuedo-monocoque that could be thrown together quickly and easily.

To that end, it's a raging success.

To those of us who, 53 years later, are cursed to have to work around his workarounds, well, there are times I'd like to punch old Don right in the puss.
Title: Re: Milwaukee Midget
Post by: jdincau on October 11, 2011, 08:38:36 PM
     My car has an hydraulic throwout bearing which can be a real pain to bleed. Rather than extend the bleeder out of the bell housing I put a dry break fitting in the line. I can then bleed the assembly on the bench, unhook the dry break fitting and install the parts as needed. I have removed the engine three times and have not had any clutch problems nor have I had to re bleed it.
     If you extend the bleeder line I would not use copper tubing as it tends to work harden and stress crack from vibration.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 11, 2011, 09:34:16 PM
You know, as old as this thing is in its design, and as ubiquitous as they are, when working on one, one must remember that the Midget/Sprite started out as a bin car, and one not too far removed from a kit car, at that.

The engine, transmission, brakes, rear end, suspension - all out of the Morris Minor - all production pieces that were never intended to be put together in a package this small.  It was Don Healey's aim to make a cheap sports car using as many production pieces as possible, in a simple stamped psuedo-monocoque that could be thrown together quickly and easily.

To that end, it's a raging success.

To those of us who, 53 years later, are cursed to have to work around his workarounds, well, there are times I'd like to punch old Don right in the puss.

Our tank has a bunch of secret men's business in the dismantling and assembling.....it is not a shining beacon of convenient and sensible design....our excuse is we only have one.

I can't imaging that the Midge is more of a pain to work on than an XJ......when was the last time you had to remove the entire rear superstructure of a car to remove the brake pads?

What I could never fathom though was the Poms reluctance to steal obvious and simple construction and production methods that were commonplace elswhere......too many parts, too many bolts.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2011, 10:36:52 PM
I suspect that when I pull the engine this winter, I'll just knuckle under and get a Tilton unit, which fits entirely in the bellhousing and has a bleed valve and hose that exits through the inspection hole on the top of the bellhousing.  Seems to be the choice in SCCA and vintage Spridgets.

I'm eventually going to need a tougher clutch, anyway.

Put the grill in tonight - it got a little nicked up in the attic this winter - something fell on it.  It gives the car an "I do a lot of Meth" type of a gnarly, beat-up smile.

Also built a new driveshaft loop - the car now has 2.  After seeing the beating Ray the Rat's car took at WOS, I just didn't feel real comfortable with only one, what with a driveshaft spinning about six inches from my hip. 
Title: Re: Milwaukee Midget
Post by: grumm441 on October 15, 2011, 12:21:09 AM
.
I can't imaging that the Midge is more of a pain to work on than an XJ......when was the last time you had to remove the entire rear superstructure of a car to remove the brake pads?


Geez Goggles, how long did you work on those things for?
Everyone knows that you remove the rear seat and use the hole that has been cut there by the last person who changed the pads

All the modern Guzzi's now have a remote bleeder on the end of a hose that comes out under the seat
Seems like a good idea, not very Italian at all
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2011, 05:49:09 PM

I can't imaging that the Midge is more of a pain to work on than an XJ......when was the last time you had to remove the entire rear superstructure of a car to remove the brake pads?

What I could never fathom though was the Poms reluctance to steal obvious and simple construction and production methods that were commonplace elswhere......too many parts, too many bolts.

Designed to be put together on an assembly line, with no thought to the eventual need, and numerous number of repairs that would lay ahead of it.

At least an XJ is big enough that you're not cracking your knuckles or your coconut on - well, EVERYTHING.

I looked at a gutted, engineless '63 XKE roller at the same dealer I bought the Midget from.  It almost came home with me.  When I did get home, I started pricing out things like lens covers and engine components . . . I'm glad I picked the runt of the litter . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2011, 12:16:37 AM
I can't catch a break.  The "Open Tune and Test" for this weekend at Great Lakes Dragaway has been supplanted by a rescheduled bracket event that was was called due to weather the first weekend of October.

Yeah, I'm going - complete with my expendable 155/80R 13's.

So what could have been a decent number of passes dialing in the Weber will now be a few passes between 10:00 and 1:00 in order to ostensibly dial in a bracket I don't give a crap about, skip the eliminations, throw it on the trailer and head home.

All I want out of this weekend are some trap speeds.  I'll get a few, but this was not the plan.  

There was a time when I'd have been enamored with the idea of running brackets.  My second car was a '66 Mercury Cyclone GT, with the 330 hp 390 and a top loader.  Lakewood traction bars, a set of sticky Mickeys and shackles . . . But this is so far removed from what I'd hope to get done this weekend, I'm at the point of spitting.   :|
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 19, 2011, 01:17:26 AM
(http://www.nationalgeographicstock.com/comp/04/506/1100158.jpg)
pic from national geographic

aaaaand , post No. 666 :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2011, 09:15:18 AM
Infidel.

 :-P
Title: Re: Milwaukee Midget
Post by: 38flattie on October 19, 2011, 09:28:46 AM
That's a bummer to hear! In the end though, I've got to think some will still be better than none! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2011, 07:08:57 PM
Yeah, Troy, I agree.

A - I've got to be sure it will run
B - If there is an issue, I want to know ASAP
C - I need some seat time
 

I've owned 4 MG's in my life - the only time I've EVER driven a Midget was last year at Bonneville - hardly a successful outing, although I made better time heading back to the pits than I did on the course.

I think Kate clocked me at 30 . . .

I may take a round at eliminations, if things are going well.  But I'm no drag racer, the transmission has a non-synchro 1st, and with the way the thing idles, I'd be looking at 4500 rpm launches through a stock drivetrain.

At least I won't have to worry about the tires hooking up . . .

Back to the garage.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2011, 10:57:39 PM
Well - that's interesting.

I thought I had this one figured out.  Seems I've jumped to an erroneous conclusion.

New short block - New ignition - Hood off - And a clandestine trip down the ally (shhhh) revealed the exact same problem I had last year at Bonneville - in gear, no acceleration.

The one remaining piece from last year - the carb.

I suspect the floats at the moment - something I monkeyed with on the salt before my starter gave up the ghost last year, but I won't be able to prove that until tomorrow after work - I'm not going to try this in the dark at 9:00 at night.  I made an adjustment on them, and it sure idles better, but I had to shut it down before I asphyxiated myself.

Although I do love the smell of burned racing gas . . .  :mrgreen:

Anybody have any ideas beyond that?  I'd take any advice from someone who has dealt with DCOE's before.

Here's the critical info -

14 degrees advance idle, all in at 3300, where it's at 36.
110 octane - moving to 114

Carb
38 mm choke
195 main jet
F2 emulsion tube
45 pump jet
50f2 idle jet

Essentially I'm using David Vizard's recommendations for a full race 998 as a starting point.

Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 21, 2011, 09:33:31 AM
Hi Chris, what have you done with the pump spill jet in the bottom of the float chamber? On siamese port motor it's best to block this with solder as the two ports need all the pump they can get, if your carb was previously on one port per cylinder engine this may be the issue?

Does it just die when you put your foot in? More accelerater pump required! (or less spill back) You can block the jet with solder.

See page 43 in HTMYM (How to modify your Mini!  :-D)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 22, 2011, 06:47:59 PM
Graham - is this the piece to which you are referring?

http://www.google.com/imgres?q=dcoe+%22Spill+jet%22&hl=en&sa=X&biw=1038&bih=489&tbm=isch&prmd=imvns&tbnid=II-uKJh-ywLc2M:&imgrefurl=http://www.weberperformance.com.au/index.php%3FcPath%3D6_13&docid=HJ-uLBBSUePyAM&imgurl=http://www.weberperformance.com.au/images/spill%252520jet-150.jpg&w=150&h=113&ei=okCjTtyBMqOGsgK28KWQBQ&zoom=1&iact=hc&vpx=137&vpy=200&dur=2893&hovh=90&hovw=120&tx=106&ty=56&sig=106358393424742230139&page=1&tbnh=90&tbnw=120&start=0&ndsp=8&ved=1t:429,r:0,s:0


Seems "Spill Jet" might be an Aussie-ism?  I just want to be sure - After all, we're dealing with an Italian designed carburettor with a German name, produced in Spain, being installed on a British car in America by a guy with Czech heritage, asking an Australian for advice.
Title: Re: Milwaukee Midget
Post by: fredvance on October 22, 2011, 07:03:09 PM
Sound reasonable to me. :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on October 22, 2011, 07:05:46 PM
Graham - is this the piece to which you are referring?

http://www.google.com/imgres?q=dcoe+%22Spill+jet%22&hl=en&sa=X&biw=1038&bih=489&tbm=isch&prmd=imvns&tbnid=II-uKJh-ywLc2M:&imgrefurl=http://www.weberperformance.com.au/index.php%3FcPath%3D6_13&docid=HJ-uLBBSUePyAM&imgurl=http://www.weberperformance.com.au/images/spill%252520jet-150.jpg&w=150&h=113&ei=okCjTtyBMqOGsgK28KWQBQ&zoom=1&iact=hc&vpx=137&vpy=200&dur=2893&hovh=90&hovw=120&tx=106&ty=56&sig=106358393424742230139&page=1&tbnh=90&tbnw=120&start=0&ndsp=8&ved=1t:429,r:0,s:0


Seems "Spill Jet" might be an Aussie-ism?  I just want to be sure - After all, we're dealing with an Italian designed carburettor with a German name, produced in Spain, being installed on a British car in America by a guy with Czech heritage, asking an Australian for advice.

The "Melting Pot Midget" !?
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 22, 2011, 07:34:57 PM

Seems "Spill Jet" might be an Aussie-ism?  I just want to be sure - After all, we're dealing with an Italian designed carburettor with a German name, produced in Spain, being installed on a British car in America by a guy with Czech heritage, asking an Australian for advice.
[/quote] To run on Tralfamador?  :-P Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 22, 2011, 08:23:02 PM
  :cheers:To run on Tralfamador?  :-P Wayno
Sometimes it DOES seem like an intergalactic zoo around here.
 :cheers:
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 22, 2011, 09:29:38 PM
Yes, thats the one, as far as I know, the accelerator pump circuit 'squirts and atomises' fuel through both the pump jets and the excess 'spills' back into the float chamber via that jet. A smaller jet, or no jet (soldered up) puts all the fuel through the jets and into the motor!  :evil:

As the A series is a siamese port configration, one pump jet is serving two cylinders so needs more fuel (proportionally) than a one port one pot motor.

If you take the carb off, you can see the pump action with fuel in the float chamber, I'd check this is all functioning and no crap or blockage somewhere.

There are also progression holes drilled into the body to transition between idle and mains, some folk mess around with these and realy screw up the progression  :x

Do you know the history of the carb ("carby" Aussie! :-D)

Oh and I was a Pom, so add that to the mix....

WTF is this Tralfamador business? do i need some chemical stimulants  :-o

 :-D :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 22, 2011, 09:54:44 PM
Thanks, Graham.  Right now, I've got nothing to lose (more on that later).

WTF is this Tralfamador business? do i need some chemical stimulants  :-o
:-D :cheers:

Gosh, how did this start?  Okay -

On the "Bad Joke Friday" forum, Goggs chimed in with a joke regarding hipsters and their condescending mannerisms.

I, of course, took on the voice of a "hipster", but actually coming across as more of a "geek", made an oblique, hipsteresque reference to a fictitious record company - "Tralfamadore Records".

Tralfamadore is the planet that Billy Pilgrim was pirated away to by the Tralfamadorians in "Slaughterhouse Five", a book no true hipster would ever admit to reading, despite the fact that they all have.

Wayno, of course, is cool WAY beyond the point of being a hipster (When asked, "Wayno, are you trying to be a hipster?", he replied, "No, hipsters are trying to be ME!").  Part of the Tralfamadorian perception is that time is not linear, and by having nonlinear time, Land Speed Racing options become more elastic.

So to your point, chemicals are involved.

 

 
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 22, 2011, 10:50:31 PM
OOOoooh Chemicals, now i understand :?
Title: Re: Milwaukee Midget
Post by: Freud on October 22, 2011, 10:58:03 PM
Thunder.......you are too young to understand.

Midget, born in your year, has accelerated his aging process.

You are dealing with pros when you replied, but they will mull your response.

It makes them feel superior and surprised to still be alive.

When they nod their head up and down, smirk and remain silent......they figure you have reached their level.

Don't wait for a verbal response.

FREUD
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 22, 2011, 11:05:45 PM
And to qoute Mose Allison
"Well go ahead and analyze me
I bet you that you can't surprise me."
 :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 22, 2011, 11:36:07 PM
 :evil: :cheers: :-D now  back to the carb issue!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 23, 2011, 02:37:30 PM
:evil: :cheers: :-D now  back to the carb issue!

Agreed.  Frank, looking forward to meeting you next weekend.

Not how I had planned the weekend to go, but I was able to hopefully resolve a few issues, revealed a few problems - without making a pass.


Friday night after work, Tim Curtis came over.  We were working through this dead spot issue in the carb when I went to throw the ignition switch, and it didn’t make that firm, reassuring “click” it had always made before.  Indeed, it felt like a swizzle stick stuck in an olive submerged in a shot glass of mayonnaise.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4461.jpg)

I’ve played in bands for years, and have a small mountain of inoperable amps and PA equipment scattered around.  Seeing as Tim’s chops are in rebuilding and repairing vintage audio gear, I sent him to work on removing a switch from an old tube type Fender PA head I had stashed under a pile of defunct Macintosh computers.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4462.jpg)


10 amps – no waiting.  So now I’ve got XLR microphone cable ends on my crank trigger and a standby switch from an amplifier installed in a race car.  I just wish the car was as easy to tune as a Telecaster.

We tried a few idle mixture adjustments and it was still acting like it had some sort of a vac leak going on – idle, race, idle, die.  Propane didn’t reveal anything at the time, it was 10:00 PM, and we were making no headway.  I still needed to pack some tools and prep a few things for Saturday.  We took all of our adjustments back to the initial settings and called it quits.

Loaded up the trailer Saturday, and Kate and I took off to Great Lakes Dragaway.  Stopped at a truck stop and threw the trailer on the scales.  It had been nagging me a bit – Wisconsin law says trailers less than 3000 lb’s GVW don’t need plates.  It’s a single axle trailer, and I knew the Midget didn’t weigh a lot, but I was pleased when I got the printout showing the whole rig coming in at 2360.  The trailer I took to Bonneville last year weighed more than that empty.  For interstate travel, it’s at best quasi-legal, but at least I’ve got documentable proof of the weight.  Pulls pretty nice, and I still got 18+ mpg round trip, which is about 50% better than what the U-Haul gave me last year.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0016.jpg)

Got to the track, set up a pit, asked all the newbie questions and got the usual responses - “down under the Sunoco sign”“that’s the tree that’s on the map”“you don’t race it on the trailer, why would we inspect it on the trailer?”  Passed a tech inspection - “Your seat belts are less than 2 years old" (nodding approval)  – “You can use my pen when that guy’s done with it”. 

Cranked it up, took it to the staging lane . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0035.jpg)

. . . and the fire went out. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0038.jpg)


This is why I came here before dragging it to North Carolina – to work out the bugs.  The indicator lights on the ICM are indicating no sensor. 

I rolled it back to the pits - and at this point, I’ve just got to add that Kate looks absolutely splendid in the driver’s seat of this thing, being lovingly pushed around the paddock by her doting husband.

I hooked up the laptop, and it’s indicating no ignition issues.  I crank it, it starts right up.  Okay, I just rebooted a 40 year old car. 

But while it’s running, I checked the laptop and noticed that the rev limiter had gone back to a previous default mode.  Checked the connections, plug and unplug, reprogram the curve and limiter.  Seems that a virtual digital Lucas virus had wormed its way into the RAM chip.  A reprogram took care of it, but I hope this doesn’t become a recurring issue.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0023.jpg)

By this time, it was late into the dial ins, and they announced that the racing was going to start early, because in the words of the PA announcer, and this is over the public address system, “The sooner we can get done, the sooner we can get out of here”.  And I’m thinking this was originally on their schedule as a tune and test day – thanks for taking my money.

I made one more attempt to get it in line, but before I got to staging I could tell I had no throttle response.  Most of the folks were making their second passes for a dial in, so I turned out and headed over to the back of the paddock where they conduct their snowmobile drag racing events.  I’m on grass, I try a holeshot, and it bogs.  This is part of the testing, I paid for the privilege, and while I don’t want to come off as a dick, they can stick to their schedule or re-sod their lawn.

Before I left, I pulled and inspected the plugs – 1 and 4 were blackened up a bit, but 2 and 3 were correct, and possibly a little grey.  The intake ports are shared between 1-2, and 3-4.  That’s one I need to ponder a bit – why the far ends would read rich on separate runners, while their shared counterparts are okay.  Better scavenging on the 2-3 exhaust?  I also stuck the Colortune in and saw orange on the #1 cylinder at a fast idle.  It was tough to read, so I decided to retry that check in the shade of my garage.

Got home, and saw Graham’s post regarding the bleed back from the accelerator pump.  After confirming the part, I removed the “carby” and soldered up the jet. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4464.jpg)

While the carb was out, I noticed that one of the locking screws that hold the aux venturi in place was loose, and that I could blow air right into the venturi with the screw in place.  Propane didn’t catch it, but I did – clearly a vacuum leak.

I’ll be out monkeying with this repaired setup this afternoon.  I’m at the point that if I can just get some throttle response, I think I’ll be alright, and I’ll take it to North Carolina.  I’ve already paid, we’re going anyway, and with the lighter trailer, it’s not going to kill me on gas. 

Keeping the expectations low and looking forward to a fun weekend.
Title: Re: Milwaukee Midget
Post by: 38flattie on October 23, 2011, 02:53:20 PM
looks like the weekend paid off, even if you didn't get to run.

You're one step closer to getting the carb dialed in! :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 23, 2011, 03:59:24 PM
Although you didn't get to make a pass it sems to have been a fruitfull weekend. Have a safe ride south. see you this weekend.

Frank.
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 23, 2011, 08:53:15 PM
Just to save you one more issue, it seems I remember you saying you'd pulled the carb down tight to preclude any problems. I should have said something at the time but didn't. I don't think it has anything to do with your present problem but when you do get things running I'll almost guarantee there will be issues. I've been through this and the reason for the sloppy feeling mounting is that it stops harmonics going to the carb which affect the fuel flow within the carb. Hope things get cleared up.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 23, 2011, 09:26:46 PM
Just to save you one more issue, it seems I remember you saying you'd pulled the carb down tight to preclude any problems. I should have said something at the time but didn't. I don't think it has anything to do with your present problem but when you do get things running I'll almost guarantee there will be issues. I've been through this and the reason for the sloppy feeling mounting is that it stops harmonics going to the carb which affect the fuel flow within the carb. Hope things get cleared up.

Pete

In complete agreement, and kept the o-ring/spring arrangement intact this time, and checked it with propane to be sure I had no leak going on.

PJ, you've got my back, and I'm grateful.

I'm getting a better shot out of the accelerator pump, and I've lost some initial bog, but another clandestine trip up and down the ally indicates I've still got no acceleration under load.

I'm zeroing in on the timing right now.  Anybody out there have any insight with the Win TEC4 XDI-2 software?  I suspect I might not be perfectly lined up with my crank trigger, and I'm hoping to account for it through programming rather than pulling the radiator and trying to read my timing marks - yeah, that wasn't so bright, marking the timing cover where it's tough to see.

About an hour ago, as an experiment, and to determine if I'm even in the ballpark, I punched up an initial mechanical offset timing setting of -10 degrees advance.  It shouldn't even idle at that, yet it does, and actually, not too badly.  I suspect I might be off a tooth on the crank trigger, which would lead to the following -

1 - in a zero or positive position, I'm overadvanced
2 - as I accelerate (or attempt to) the knock sensor kicks in and pulls my timing back
3 - and it might explain the high idle - completely closed and 3000 rpm?  That's not right.
4 - and I could be chasing my tail

Here's what I'd like to know, if anybody has ever worked with the Electromotive stuff.
 
Where should I be setting my knock sensor settings?  It's a GM sensor, and a datalog indicated that it was kicking in occasionally at a fast idle with no load.  If that's the case, it would not surprise me to discover that the timing was getting kicked back everytime I slipped the clutch.

The curve is 14 to 36, all in by about 3300, but if the initial timing is off, I might actually be bumping against the knock retard.

Help?
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 24, 2011, 03:41:25 AM
I'm getting a better shot out of the accelerator pump, and I've lost some initial bog, but another clandestine trip up and down the ally indicates I've still got no acceleration under load.
Help?

All sounds good theory, if it does turn ou to be timing, you can always redrill the solder in the spill jet!

In reality, the accelerator pump is just that, and will make no difference a WOT.

Keep fighting it Chris! Sorry I can't help you with all that software stuff..... Megajolt have a forum don't they?

http://www.autosportlabs.org/   :-D
Title: Re: Milwaukee Midget
Post by: grumm441 on October 24, 2011, 08:49:22 AM
Hey Chris
Why don't you reset the retard to zero° on the knock sensor so as it does nothing but record the event
I did it with spigot of sunshine motor on the dyno.
It didn't fix the problem, but it ruled out the knock sensor.
My only other suggestion would be to put the distributor back in it and see how it runs
If it fixes it, you know it's in the ignition system, if it doesn't, you know it's not
G
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 24, 2011, 09:18:04 AM
Chris, do you have enough parts around to put on a pair of Skinner Unions. If the car acted similarly then you can chase the ignition, otherwise I'd find a Weber guru, probably from the road racing crowd and let him go over things. To me the severe lack of performance sounds like more than ignition.

Just Guessing!

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 24, 2011, 10:03:24 AM
Hey Chris
Why don't you reset the retard to zero° on the knock sensor so as it does nothing but record the event
I did it with spigot of sunshine motor on the dyno.
It didn't fix the problem, but it ruled out the knock sensor.
My only other suggestion would be to put the distributor back in it and see how it runs
If it fixes it, you know it's in the ignition system, if it doesn't, you know it's not
G

Good approach - I'll keep it in mind - although the mere idea of reinstalling a Lucas distributor just gives me shudders.

I've been cautious about doing anything with the knock sensor as I'm viewing that as my safety net, but yes, I do need to confirm that it's functioning properly, and if it's actually causing the problem, I need need to work through it.

Spent a little time last night with lights and mirrors trying to confirm the crank trigger alignment.  Marked TDC on the pulley is lining up on the 12th tooth, which is about 6 degrees mechanical advance.  Moving it up on the adjuster causes interference between the belt and the jam nut - it's ridiculously tight down there  It was late, so I didn't wake the neighbors, but tonight I'll start from scratch on the setup with that information, and redial from the ground up.  The program says I should be able to reset on the 12 tooth.

As to reinstalling the distributor - I don't know if I can.  The dizzy drive was left out and the hole plugged, and while I can't say for sure, I think I'd need to drop the pan to do it.  And secondly, I'm not confident enough with either of the distributors I've got lying around to be convinced it would give me a decent benchmark.

I'm committed to de-Lucasizing this thing.

Chris, do you have enough parts around to put on a pair of Skinner Unions. If the car acted similarly then you can chase the ignition, otherwise I'd find a Weber guru, probably from the road racing crowd and let him go over things. To me the severe lack of performance sounds like more than ignition.

Just Guessing!

Pete

Me, too!  :-D

I've got a pair of HIS-4's that I pulled off of the MGB a number of years ago, but they've been dry for years, and I've got no manifold for them for the A-block - although I suppose I could grind out a stocker.

I'm pretty far down this path - I think I'm close to making it work - I've second guessed a few too many things already.  I just need to be a bit more methodical.

Thanks, guys.

Title: Re: Milwaukee Midget
Post by: jdincau on October 24, 2011, 10:15:23 AM
I seem to remember a tale about knock sensors not playing well with solid lifters.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 24, 2011, 10:29:48 AM
I seem to remember a tale about knock sensors not playing well with solid lifters.


??!! :-o

That makes huge sense.  A knock sensor is nothing more than a microphone, I've got .018 lash, virtually no ramp and a very rapid lift profile.

Hmmm . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 24, 2011, 10:52:36 AM
Can you say tappity,tappity,tappity, tappity, tappity goes the lifters. hope that takes the knock sensor out of the equation.
Title: Re: Milwaukee Midget
Post by: grumm441 on October 24, 2011, 04:45:02 PM
I seem to remember a tale about knock sensors not playing well with solid lifters.


??!! :-o

That makes huge sense.  A knock sensor is nothing more than a microphone, I've got .018 lash, virtually no ramp and a very rapid lift profile.

Hmmm . . .


I am assuming that you can program how many degrees the knock sensor takes out of the ignition
G
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 24, 2011, 05:37:20 PM
On Ford Turbo 2.3's, the factory knock sensor is a known hp robber.  The common solution is to simply unplug it.

Mike
Title: Re: Milwaukee Midget
Post by: 38flattie on October 24, 2011, 05:49:17 PM
Chris, plenty of guys with solid lifters run knock sensors, with no problem.

Of course, plenty of guys have problems too! Depends on the engine, cam etc. When the knock sensor 'senses' the lifter, the computer pulls a bunch of timing out.

Can you unplug your sensor, 'lock' your timing in the program, and see what happens? If the same thing occurs at that point, at least you've ruled it out.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 24, 2011, 06:11:53 PM
Go Dude, I'm feeling your pain, and I have nothing, nothing to offer.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 24, 2011, 09:04:39 PM
Talked with Dave Anton at APT.  He confirmed my carb settings and talked me out of the accelerator pump mods, save the one I already did - and thanks for that tip, Graham.

He also suggested a less aggressive advance curve, which I entered into the computer on a separate file. 

I also pulled the knock sensor out of the program and reset the computer to read on the 12 tooth, checked it with the timing light and everything set to 0 - just cranked it with no gas - I'm within a few degrees - close enough to tweak with the computer.

One more quick run up and down the ally and - same story.

But it got me thinking -

Just because my symptoms are the same as last year does not necessarily mean I'm encountering the same problems.

I'm now confident I don't have a vacuum leak.

I can now quickly and confidently dial up new ignition parameters and compare them, store them, and modify them.

The cam is dialed in precisely where it's supposed to be.

The bottom end and reciprocating assembly is balanced and all tolerances are good.

A few months back, Andy Cooke posted this -

That's a lot of cam for a small engine, I ran a megadyne 310 in a 1293; below 4K it ran like 3 leads were unplugged and came on like a switch.  It revved plenty, but I'm pretty sure a milder cam would have made more power. 

Last year I had ~260 degrees of cam in a 78 cubic inch engine - this year I've got 320 degrees of cam in a 61 cubic inch engine.  Is it possible I simply haven't been gutsy enough to launch it hard enough to come up on the cam?  :|

I haven't really done a 5K clutch dump. 


Title: Re: Milwaukee Midget
Post by: 38flattie on October 24, 2011, 11:10:59 PM
Only one way to find out! :evil:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on October 25, 2011, 01:22:08 AM
Chris,

I am with Buddy, 5000 comes right after the 4999 on the tach, do it!!! No guts, No glory!!!

Rex
Title: Re: Milwaukee Midget
Post by: racergeo on October 25, 2011, 01:24:24 AM
  What? Goggles with nothing to add.Nothing? Now I feel pain. False alarm, it was just gas.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 25, 2011, 01:38:39 AM
 What? Goggles with nothing to add.Nothing? Now I feel pain. False alarm, it was just gas.

The good Doctor knows what he knows, and knows what he doesn't know - which makes him wiser than me.

Damn the transmission, screw the diff, clutches are cheap - full speed ahead.

I held it open against the 9K limiter tonight - and I mean I just held it there.  It's hitting on all 4, it doesn't vibrate, the clutch is new, the driveshaft is balanced, it sounds awesome. 

I suspect it's just time I learned how to drive a peaky, tempermental race car.

Hell, I've only got to go a mile with it.
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 25, 2011, 08:59:22 AM
Chris. Bring down and air it out. it's only a mile!!
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 25, 2011, 04:54:34 PM
Go

OcOnOmOwOg


.....there ya go George :wink:
Title: Re: Milwaukee Midget
Post by: Tman on October 25, 2011, 05:20:51 PM

As I hopped in my hotrod for a big exibition burnout a slack jawed yokel asked me "you aren't going to do a burnout are ya? What if you break it?"

I said I built the Dodge thing from scratch and will fix it if I break it! :cheers: :-D





 What? Goggles with nothing to add.Nothing? Now I feel pain. False alarm, it was just gas.



The good Doctor knows what he knows, and knows what he doesn't know - which makes him wiser than me.

Dodge the transmission, screw the diff, clutches are cheap - full speed ahead.

I held it open against the 9K limiter tonight - and I mean I just held it there.  It's hitting on all 4, it doesn't vibrate, the clutch is new, the driveshaft is balanced, it sounds awesome.  

I suspect it's just time I learned how to drive a peaky, tempermental race car.

Hell, I've only got to go a mile with it.

Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 27, 2011, 07:42:46 PM
Best of luck for the weekend Stretch.Give it the size 15 for us.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 28, 2011, 12:22:11 AM
Go Chris  :evil:

A Series POWER!!  :cheers:

Best of luck  :-D

Graham
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 28, 2011, 08:38:34 AM
Yeah Chris. Some good healthy aggression and don't forget to have gobs o' fun.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: martysmilt on October 30, 2011, 11:20:16 AM
Hi Chris,
I hope to visit you at your diggs after you get back.  Hope you get her to set a record that lasts and lasts!

Marty
Title: Re: Milwaukee Midget
Post by: Freud on October 30, 2011, 11:49:34 AM
Green with envy.

Go for it, Chris.

FREUD
Title: Re: Milwaukee Midget
Post by: Moxnix on October 30, 2011, 11:57:00 AM
Chris and his wife Kate are on the road home.  The Midget was in full song the length of the Maxton Mile this morning.  I'll let him post particulars, but they left with big smiles.
Title: Re: Milwaukee Midget
Post by: Anvil* on October 30, 2011, 01:08:09 PM
Great, everyone was hoping the power would be there once the motor had a chance to spool up. 8-)
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 30, 2011, 05:51:30 PM
The Midget was in full song the length of the Maxton Mile this morning.
They left with big smiles.

Great news, I'm looking forward to all the details! Thanks Moxnix!  :cheers:

I did listen in on Sunday morning, was coming through great!

Graham  8-)
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 30, 2011, 06:42:28 PM
Hooked up with Chris Saturday morning, cold , wet, and windy. That's a cotton field in the back ground. As hard as Chris tried , he still had an inch of rain water in the floor boards.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 30, 2011, 09:59:46 PM
91.913 - in 3rd gear - ran out of track.  More when I get back.  I am just beat.

Learned a lot, and met some of the finest folks on earth.

Gotta sleep.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 30, 2011, 10:05:54 PM
 :cheers:

Way to go!

Bonneville 2012!

Mike
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 30, 2011, 10:20:17 PM
That's gettin' with it.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 31, 2011, 05:24:02 AM
Well done Chris and bye the way, the car looks really good in Frank's picture. :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 31, 2011, 08:52:58 AM
Ya should have heard it on the second pass, sounded like nothing else out there, good job Chris. :cheers:
Title: Re: Milwaukee Midget
Post by: Cajun Kid on October 31, 2011, 11:52:31 AM
Chris, your car looked and sounded great.  I am sorry we did not get time to chat.

With the 1 mile long staging lane and me not getting a run in on Saturday.. My Sunday was hectic to say the least.

Charles

Title: Re: Milwaukee Midget
Post by: Captthundarr on October 31, 2011, 11:58:51 AM
Here's some pics of the technique needed to put a 6'+ driver in a midget. Mkes my back hurt just watching him do it.
Title: Re: Milwaukee Midget
Post by: Geo on October 31, 2011, 01:34:05 PM
Great going Chris!  For those who do not know 91.913 mph is very fast in a Midget. Looking forward to reports of faster runs.  :-)
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 31, 2011, 02:29:36 PM
If this was posted earlier in the thread, apologies.  :mrgreen:

Anyway, was curious about the record for I/GT and:

Unblown Grand Touring Sports - /GT
I  Highlander  R. Thomas  08/92  121.779

(http://bringatrailer.com/wp-content/uploads/2009/07/1963_Abarth_1000_GT_Bialbero_Targa_Florio_Vintage_Race_Car_For_Sale_Front_1.jpg)

http://bringatrailer.com/2009/07/17/from-italy-to-the-salt-1963-abarth-1000/ (http://bringatrailer.com/2009/07/17/from-italy-to-the-salt-1963-abarth-1000/)

The link references an eBay sale.  It also says "7/29/2009 Update: This Abarth did not meet reserve at $80,100 with 11 bidders."

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 31, 2011, 11:09:33 PM
JUST got home - Chicago traffic - rush hour - pulling a trailer - Kate poured me a glass of Cab, and I'm relishing it.

A huge thanks to all who have posted, and to all who stopped by.  Wisconsin was well represented - Mark, Pat, the door is always open.

I'll get the pics and the story up on Tuesday, but I want to share one quick note before I go to bed.

Sunday morning, we got in early, and it was farkling cold out there.  But as we pulled in, I saw Charles' Dually parked in front of the rig - I promised I'd stop by.

He had just fired up the Stude and was clearly busy - up on the jackstands, and obviously way too loud to chat.  Two of his crew members came over, leaned down on either side of the Stude and were warming their hands by the exhaust.

Yes - that's how cold it was on Sunday morning.

My first thought was Bob Cratchet, warming his hands by the candle in "A Christmas Carol", but that would be putting Charles in the role of Scrooge, and I just don't see that.

And Mike, thanks for posting the Abarth pic - I'm printing a copy and sticking it up on my dart board.  :wink:

Title: Re: Milwaukee Midget
Post by: Freud on November 01, 2011, 01:44:31 AM
I'm glad you are home, Midget.

But it also felt good to participate, didn't it?

FREUD
Title: Re: Milwaukee Midget
Post by: Tman on November 01, 2011, 02:01:16 AM
Congrats! been fun following your escapades! :cheers:
Title: Re: Milwaukee Midget
Post by: Moxnix on November 01, 2011, 11:02:18 AM
Our friend Chris must have tired of my discount blues CDs from Costco as background filler for the webcasts.  He graciously gave us a CD from one of the bands he plays with back in Milwaukee.  I listened to it on the freeway heading to Nashville.  Lotta' good listening, we'll be sure to have this in the mix for next season.  You can see what he's up to and sample the group Honky Tonk-itis on their website.  http://honkytonkitis.net/   And, we'll keep picking Chris' brain for info on how to modify and upgrade the audio.

Shameless plug?  You bet, but LSR and honkytonking must overlap in some cosmic method.  I hide in my office or out in the garage, myself, but they show me how to bring back the glory days of life spent plugging the jukebox while hiding from your old lady in a smoky old joint down the block.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 01, 2011, 11:02:16 PM
Postmortem – Maxton.

Running out of gas AS YOU PULL UP to the fuel trailer to get “event gas” is a good thing – provided the team in front of you hasn’t just drained the last barrel – while you sit there and watch.  :|

Revving ones engine in the rain only aggravates the ECTA official who has to walk over and remind you that you’re interrupting the drivers meeting – which you’re supposed to be attending.   :oops:

Using an 8,000 rpm tach on an engine that wants to run at 9,500 is kind of useless.  :roll:

Piloting a 1600 lb car with an 80 inch wheelbase on a rough concrete surface without taking the time to properly align the front end is just silly – and eye-opening.  :-o

Attempting to datalog with a laptop on the floor won’t work if you don’t plug the computer in.  :wink:
 
Furthermore, once you’re strapped in and in line, with a helmet, head sock, bifocals and a visor down, punching the “Record” button on a laptop is tough.  :-P

Sometimes, using an ice scraper as a prop rod for the trunk of a race car is a good idea – especially when you arrive to find frost on your windows.  The “accidental preparedness” clause applies here.  8-)

Leaving one's helmet in sub-freezing conditions leads to undue condensation on the inside of the visor while racing.  Avoiding exhalation works for a very short time, but eventually only complicates the matter.  :|


Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 02, 2011, 12:21:04 AM
Postmortem – Maxton.
Revving ones engine in the rain only aggravates the ECTA official who has to walk over and remind you that you’re interrupting the drivers meeting – which you’re supposed to be attending.   :oops:

There are very, very few V8's that will get under people's skin( there was ONE in a certain modified T at Bonneville) however, rotaries, old Brit bikes and rough running fours and their owners will attract attention waaaay out of proportion to their number of plugs........


Using an 8,000 rpm tach on an engine that wants to run at 9,500 is kind of useless.  :roll:

Didn't you say it was resonating a "D"?... just mount a tuner on the dash, and tune down.



Piloting a 1600 lb car with an 80 inch wheelbase on a rough concrete surface without taking the time to properly align the front end is just silly – and eye-opening.  :-o

Yer right, when I get the wheel alignment right I generally drive with my eyes closed, man it's so boring I can barely keep 'em open......But back to the topic, with my recent efforts I would , personally, leave the wheel alignment alone because attending to it seemed to be no guarantee that it would improve.......YMMV


Attempting to datalog with a laptop on the floor won’t work if you don’t plug the computer in.  :wink:

Furthermore, once you’re strapped in and in line, with a helmet, head sock, bifocals and a visor down, punching the “Record” button on a laptop is tough.  :-P

Those gloves are there purely to remind you what it would be like trying to do anything if your hands were burnt to the third degree, no more undoing anything, no nose picking ( or other personal needs)and certainly no typing.


Sometimes, using an ice scraper as a prop rod for the trunk of a race car is a good idea – especially when you arrive to find frost on your windows.  The “accidental preparedness” clause applies here.  8-)

Leaving one's helmet in sub-freezing conditions leads to undue condensation on the inside of the visor while racing.  Avoiding exhalation works for a very short time, but eventually only complicates the matter.  :|

Start collecting silicon dessicator bags and chuck one in your helmet between events, and, obviously leave it somewhere warm. You're lucky you don't share it with some foetid halitosite :wink:

I think, we all think you did OK.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 02, 2011, 12:53:23 AM
I hereby nominate Mr. Midget for the 2011 landracing.com award for best creative use of emoticons!   :mrgreen:

Well done, Chris.  Onward, upward, ever!

Mike

(No reference to Sisyphus intended  :evil: )
Title: Re: Milwaukee Midget
Post by: 55chevr on November 02, 2011, 08:00:49 AM
Sooooo Chris --- that was you revving the engine during the drivers meeting ... Did you enjoy the wrath of Turk?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 02, 2011, 08:16:19 AM
Shit - that was Keith?  :?
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on November 02, 2011, 08:28:42 AM
Not Keith in person -- he stayed at the drivers meeting and told stories about what he's had to do to fellows that rev their engines during the drivers meeting.  One of K's minions was the guy that visited you.
Title: Re: Milwaukee Midget
Post by: 38flattie on November 02, 2011, 06:22:34 PM
Chris, Great job on the run! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 02, 2011, 07:56:28 PM
Thanks for all the encouragement and ribbing.  I'm finally confident that I'm heading in the right direction.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0141.jpg)

As was my suspicion, up until now, I simply had no place to find out when the engine came on the cam.  It appears to up there a ways.  Unfortunately, I didn't take particularly good notes, but I do need to launch it above 4500 or 5k to get it over the hump, and it will just stumble until the momentum of the air through the head starts to hit the sweet spot.

I've got two thoughts in mind to try to build up the lower end of the powerband.  1st off, I'm thinking of going with a slightly smaller set of venturis in the carb, in hopes that the flow rate will pick up a bit at a lower RPM.  I don't think I've got any restriction of consequence on the intake side, and getting the intake speed up should be somewhat helpful.

Additionally, a longer manifold might help.  I've seen some A-Series Weber manifolds as long as 7", and while that would be impractical in my application, I've got a 4" Maniflow manifold I can cut the flanges off of and have a manifold welded up that will maximize the available space.

What I did came away with, and what has re energized my efforts, is that indeed, the short stroke, way-too-big rod-to-stroke ratio does indeed work.

I need to get a bit of dyno time in.  I want to get a true baseline - something other than the seat of my pants.

A  Confirm and maximize the timing
B  See if I can utilize and/or maximize the knock sensor to my advantage, which I simply bypassed at Maxton
C  Change out the venturis

That would be a solid day on the dyno - not cheap, but cheaper than a trip out west.

And I've GOT to get this thing aligned - it was like a water strider, skipping across a pond.

I'm glad you are home, Midget.

But it also felt good to participate, didn't it?

FREUD


Freud, seriously, Wednesday night. after packing up, I looked at the Midget and the trailer, and almost talked myself into just spectating - that's how unsure I was.  I came within a gnat's Acura of loading up the trunk of the MGB, and just calling it a vacation.  

But once I was going through Rookie O, and had the car in line, I realised, and I think for the first time, that this is not spectator sport.

So yes, my friend, it felt REALLY good to participate, and more importantly, to do so at a level that I don't have to make any apologies for or jokes about.

Yeah, Glenn, it really, really did.

 :cheers:

Title: Re: Milwaukee Midget
Post by: gkabbt on November 02, 2011, 09:01:26 PM
Chris,

Really good meeting / talking with you at Maxton (I'm the guy with the Rampage) and really glad you and Mrs. Midget made the long trek to Maxton.
It looks like you are slowly but surely getting things sorted out. Now comes plenty of time during the off season to get ready for Wilmington in April. See you there and I hope I have my truck there as well.

Gregg
P.S.
All I can say is DANG that thing is loud....but music to my ears.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on November 02, 2011, 09:16:27 PM
 :-D :-D

Congrats Chris, you must have a great feeling of satisfaction, I can't imagine what you must have felt the first time it 'cleared it's throat' and came on the cam....   :-D :-D

All the things you refer to sound spot on to me, smaller venturis wil certainly help the 'signal' for the jetting, now you've run it in a bit, the dyno awaits!

What next?? The salt next year? That record looks a very satisfactory target!

 :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on November 02, 2011, 10:32:49 PM
Good try Chris.

Give Dick a call at MG Ltd. Most people are unaware that he makes custom intake manifolds.
Title: Re: Milwaukee Midget
Post by: RidgeRunner on November 02, 2011, 11:59:00 PM
Chris,

     Get the alignment confirmed for sure but that could very well have been considerably less that 100% of the problems you had.  A couple of drivers whose opinions I value mentioned their rigs [both relatively small and light] doing your "water bug dance" due to the wind on Sat.

                     Ed
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 03, 2011, 12:14:04 AM
Good try Chris.

Give Dick a call at MG Ltd. Most people are unaware that he makes custom intake manifolds.

Don, thanks for that one.  I knew he did some custom MGB racing parts, and mostly SU manifolds, but I've got the flanges for a Weber.  The manifolds on both the A and B blocks are nothing more than pipes, but I'm sure it would be a better bet to have MG Limited do the work than just having a welder with no insight to these engines stitching it up.

Last time I talked to him, he was starting on an MGA to race - have you seen it?  The work coming out of his shop is impeccable.    
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 03, 2011, 12:19:51 AM
Chris,

     Get the alignment confirmed for sure but that could very well have been considerably less that 100% of the problems you had.  A couple of drivers whose opinions I value mentioned their rigs [both relatively small and light] doing your "water bug dance" due to the wind on Sat.

                     Ed

It was a bit breezy on Saturday.

Ed, was everything okay when you got home?  Good meeting you.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 03, 2011, 12:34:42 AM
Thanks for all the encouragement and ribbing.  I'm finally confident that I'm heading in the right direction.

Heading in the right direction?.....search "Renee Geyer ,Heading in the right direction 1976" you'll love it.

As was my suspicion, up until now, I simply had no place to find out when the engine came on the cam.  It appears to up there a ways.  Unfortunately, I didn't take particularly good notes, but I do need to launch it above 4500 or 5k to get it over the hump, and it will just stumble until the momentum of the air through the head starts to hit the sweet spot.

I've got two thoughts in mind to try to build up the lower end of the powerband.  1st off, I'm thinking of going with a slightly smaller set of venturis in the carb, in hopes that the flow rate will pick up a bit at a lower RPM.  I don't think I've got any restriction of consequence on the intake side, and getting the intake speed up should be somewhat helpful.

Where does a push car figure into this? A push to 30mph will have you at the 1/2nd shift wouldn't it? Once you've got some dyno done you'll have a better idea but isn't tinkering with the bottom end gonna tax the top end?

Gee I wish I'd seen it.
Title: Re: Milwaukee Midget
Post by: RidgeRunner on November 03, 2011, 06:59:57 AM
Chris,

     Left at 4:15 am Sun, chased the storm on relatively dry roads all the way [840 mi], and arrived home 6:20pm.  Bride had hired a guy with a plow to make a couple passes to open up the driveway that afternoon [we got over 20"] so I wouldn't have to deal with it when I got home, very pleasantly surprised when I arrived. I finished cleaning up with the tractor Tues morn with no problems.  Big ice storm a couple of years ago had taken down all the weak stuff, snow was light and fluffy so they hadn't lost power.  Different story at the lower elevations all around us, less but heavier snow took down a lot of trees, some sections of MA and CT still without power.

    Looking forward to seeing you again at Wilmington in the spring.

                 Ed
Title: Re: Milwaukee Midget
Post by: 38flattie on November 03, 2011, 07:04:55 AM


Where does a push car figure into this? A push to 30mph will have you at the 1/2nd shift wouldn't it? Once you've got some dyno done you'll have a better idea but isn't tinkering with the bottom end gonna tax the top end?

Gee I wish I'd seen it.
[/quote]

Chris, I think Dr. Goggles is right- push car, and concentrate on the top end- bottom end doesn't matter!
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 03, 2011, 09:02:00 AM
Chris, it was great meeting you and Mrs. Midget, The car is a cool piece of work and to quote you " you got a race car now" now to sort it out. 91 mph and change ain't too shaby my friend. Hope to see you in Wilmington.

Frank
Title: Re: Milwaukee Midget
Post by: Peter Jack on November 03, 2011, 09:19:18 AM
Hey Chris, if your exhaust note's annoying and by several accounts it is,  you're probably on the right track. :evil: :evil: :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 03, 2011, 09:49:12 AM
Hey Chris, if your exhaust note's annoying and by several accounts it is,  you're probably on the right track. :evil: :evil: :-D

Pete

It's like being in a band with a really loud banjo player.  :-D
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 03, 2011, 10:00:31 AM
The exhaust note is only annoying during drivers meetings and such, otherwise it's music to the ears. :-D
Title: Re: Milwaukee Midget
Post by: crew chief on November 05, 2011, 01:58:17 PM
mr and mrs crew chief send a heartfelt congratulations on a job well done!
That must be the most radical 4 cylinder of all time! Next stop the dyno room.
Title: Re: Milwaukee Midget
Post by: Moxnix on November 05, 2011, 02:15:29 PM
M. Midget, in another life, is a reverb and twang specialist, and can be both heard and seen herein:

http://www.youtube.com/watch?v=ySH_DFygyvM

The guy in the hat. 

A true "son of the cheese" up in WI, and a racer.  Can't beat that.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on November 05, 2011, 03:27:09 PM
Cool.  :cheers: It's not a splendid afternoon at the "White Goose Bar" but it'll have to do.  :-D Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 05, 2011, 04:18:35 PM
Cool.  :cheers: It's not a splendid afternoon at the "White Goose Bar" but it'll have to do.  :-D Wayno

Well, the steel player left - they always do . . . they ALWAYS do - and we're looking for a harp player.  :roll:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on November 05, 2011, 04:56:36 PM
Cool.  :cheers: It's not a splendid afternoon at the "White Goose Bar" but it'll have to do.  :-D Wayno

Well, the steel player left - they always do . . . they ALWAYS do - and we're looking for a harp player.  :roll:
I'll keep my eyes (ears) open.  8-) Wayno
Title: Re: Milwaukee Midget
Post by: desotoman on November 07, 2011, 02:49:44 PM
91.913 - in 3rd gear - ran out of track. 

Way to go Chris. Congratulations on your accomplishment.

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 07, 2011, 09:38:34 PM
Tom, Max, Frank - everyone - thanks.  It's turning into a better year than last.

Here's what's up.  I've booked 4 hours of dyno time out in Waukesha for the 19th.  They've got a Mustang chassis dyno that I doubt will be threatened in any way by the tire torturing torque of the Midget, but I dare say earplugs might be in order. 

I'm trying to put together the most efficient plan for the time.  I've read about it, but I've never done this before.  Many of you have, and I've got a few questions - some I suspect I'll have to answer myself.

So once again, I stand before the brain trust that is the Landracing.com forum, hat in hand.

What I'd like to do is spill out my plan right here, and if any of you think you've got a better approach or a comment, please post.

We'll be using an O2 sensor in the pipe.  I'll be able to log knock with the XDI software on board.

I want to try 2 pulls with my current timing - maybe more if the numbers are wildly different.
 
First off, I've only got two passes on the break-in oil at Maxton, plus a trip around the pits at Great Lakes Dragaway, and a couple of aborted passes up and down the alley in back of the house.  Should I change it out at this point, or no?

I want to start with the advance curve I just ran at Maxton.  I plan on checking the plugs and valve lash before I head out - optimize both, but no other tuning until I get there.

After that, I want to slowly advance the timing, right up to the point of knock, then dial it back a tick and turn on the knock retard circuit in the software.  I'm thinking that should act as a safety valve, but I need to run it under load in order to set the threshold.  I'm thinking I'll have 5 or 6 pulls at that point. 

After the ignition is set, I intend to pull the carb and change out the venturis to a slightly smaller set (38's to 36's), and see if that helps on the bottom end without hurting anything upstairs.  I'll be watching the analyzer in particular at this point, and comparing graphs.  This would be the last thing I'll want to do for the day.  The bottom end is not critical for Bonneville, but I'm planning on heading to Wilmington next April, and if I can spend less time launching, I can spend more time making speed. 

I'll have to hustle to get that much done in 4 hours, which includes the set-up time.  I don't think it's unreasonable, but do any of you think I'm over reaching?  Am I missing something?

The goals are -

Maximize the advance curve

Determine if my mixture is on, and if not, which direction I should be going with it.  If it's lean, it might end the session early, but right now, it smells rich.  Tweaking a Weber is more a matter of changing out parts than fiddling with screws.  I'm looking for numbers from the sniffer that will direct me to what I'll need at 4200 feet.

Eventually, I'll plot my shift points.

I'm thinking if I can get the info together on the 19th, I can make the changes this winter to the carb, and retest next spring to confirm.

Is there a better approach?  I'm all ears on this one.  I'm trying to keep the goals attainable, and the information reliable.

Thanks, all.

Chris
Title: Re: Milwaukee Midget
Post by: Cajun Kid on November 07, 2011, 10:35:42 PM
Chris, 4 hours should be enough time to make your pulls,,, make sure you have a fan on the radiator and if the dyno guy has a second fan for the engine thay would help to cool as well.

As to the Break in Oil,,, what kind did you use ?  We use Joe Gibbs Break in Oil and we do an oil and filter change after our initial dyno pulls (1 heat cycle, 1 mild pull and about 4 to 6 full pulls)  we never race on the break in oil,,, Based upon the time you have on your engine,,, I would say it would be good to go ahead and change oil and filter before the dyno runs.

I assume you will do dyno pulls in 3rd gear ? (not sure about your rear gear ratio)

Good plan and good luck.

Charles
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 07, 2011, 10:47:29 PM
Thanks for that, Charles.  Don't recall the oil brand, but it was recommended by my machine guy.  If I don't know, it's probably best to change it out. 

4:22's in the diff.
Title: Re: Milwaukee Midget
Post by: Cajun Kid on November 07, 2011, 10:55:08 PM
You should be able to make a 4th gear pull with that Ratio and get good data.

Yes, I would change the oil.   Advance timing 2 degrees after first pull and see how that works, then adjust 2 more. at first instance of knock, abort and back down a degree.  Make sure to cool engine between runs.

Charles
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on November 07, 2011, 11:27:46 PM
What Charles said. Make sure you cycle the engine so that you start your pulls at the same engine/ambient temp. Do you have another set of eyes/ears you can trust to help? I always like to watch the open engine bay during chassis pulls, while the owner/driver is in the car. It`s been a while tho..
Title: Re: Milwaukee Midget
Post by: Peter Jack on November 08, 2011, 02:58:46 AM
All good advise, including your own. You're well ahead of the curve in that you've already developed a well organized plan. The only suggestion I have is that if you have time for a couple more pulls don't be afraid to try something else just to help give you direction. The dyno tends to know the truth! The only other suggestion is that if anything seems amiss at any point don't go on until you know things are okay. The sudden loud noises or stoppages tend to be expensive!

Be aware that if you've never been exposed before the first pull is scary. Good luck and have fun.

Pete
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 08, 2011, 09:18:59 AM
Chris, sounds like you have a handle on it. Maybe if you have a coulpe of spare hands a video of one of the the pulls would be neat to see. With sound :-D good luck.

Frank
Title: Re: Milwaukee Midget
Post by: Tman on November 08, 2011, 02:55:16 PM
Chris, I still have those latches for you.
Title: Re: Milwaukee Midget
Post by: JoshH on November 08, 2011, 04:51:48 PM
"I want to slowly advance the timing, right up to the point of knock, then dial it back a tick and turn on the knock retard circuit in the software."

Are you just going to listen for audible knock? If so, you might not catch when it really starts. You might want to ask the dyno guys if they have knock detection tools, like this:
http://store.apexspeedtech.com/phormula-ks-pro-knock-analyser

Knock sensor can be pretty tricky to set up and its not for the faint of heart, because you have to induce knock to do it. Be careful.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on November 08, 2011, 06:33:44 PM
Congrats on a cracking run  :cheers:  I don't swing by that often, but when I do I like to check on your progres. :)

With my 1293 coming on at 4K I'm not surprised at your 1000 coming on at over 5K.  I had that 7" maniflow manifold on my mini (45DCOE, 38mm venturis), you might find more bottom end after playing with inlet and exhaust lengths, but I still think it's too much cam.  You won't like my sugestion, but I'd give it a go with standard ratio rockers to get rid of some of the overlap.

I'd love you to prove me wrong so please carry on with your current plan, but humour me and keep that rocker idea in the back of your mind.

Can you run an IDA?  Your trumpets are awful close to your inner arch.

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 08, 2011, 06:43:03 PM
Chris, I still have those latches for you.

Not forgotten - I am in the studious throws of assembling a virtual cornucopia of uniquely fragrent and brilliantly delicious barley based libations in exchange for these aluminum jewels.


Okay, I haven't stopped at the liquor store yet, but let me drop you an email this weekend. It's a done deal - I've been lazy.

Are you just going to listen for audible knock? If so, you might not catch when it really starts. You might want to ask the dyno guys if they have knock detection tools, like this:
http://store.apexspeedtech.com/phormula-ks-pro-knock-analyser

Knock sensor can be pretty tricky to set up and its not for the faint of heart, because you have to induce knock to do it. Be careful.

I can datalog with the XDI software, and get a visual graph of knock and impending knock situations, but I still need to figure out the trim settings on this.  I'm hitting the books - and yes, you don't want to find out after the fact where detonation begins.

Congrats on a cracking run  :cheers:  I don't swing by that often, but when I do I like to check on your progres. :)

With my 1293 coming on at 4K I'm not surprised at your 1000 coming on at over 5K.  I had that 7" maniflow manifold on my mini (45DCOE, 38mm venturis), you might find more bottom end after playing with inlet and exhaust lengths, but I still think it's too much cam.  You won't like my sugestion, but I'd give it a go with standard ratio rockers to get rid of some of the overlap.

I'd love you to prove me wrong so please carry on with your current plan, but humour me and keep that rocker idea in the back of your mind.

Can you run an IDA?  Your trumpets are awful close to your inner arch.

Andy

Thanks Andy.  Don't think I wasn't thinking of your advice when I tried to launch this thing last weekend!  :wink:

I won't rule it out, but if I go that way, I'll want to try to locate a set of forged Rovers, or maybe stitch up a set of my stamped pieces.  I don't know that I'm up to setting up another set of Harland-Sharpes.

Andy, let me throw this idea at you.  The A-series likes a bigger exhaust opening - any thoughts on maybe ordering up a set of 1.3's for the intake and keeping the 1.5's on the exhaust? :roll:

An IDA would protrude through the hood - not legal in GT class.  But it is a nice, cool, dead-air space where the trumpets sit now - I'm not to worried about that.

Title: Re: Milwaukee Midget
Post by: Tman on November 08, 2011, 07:54:29 PM
No hurries here. Sounds good.
Title: Re: Milwaukee Midget
Post by: wisdonm on November 08, 2011, 09:44:07 PM
Good luck on the dyno Chris. I'd like to help you out, but I'm leaving for Florida Thursday morning. Which one are you going to use, King Motorsports?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 08, 2011, 10:19:20 PM
Good luck on the dyno Chris. I'd like to help you out, but I'm leaving for Florida Thursday morning. Which one are you going to use, King Motorsports?

Ducking the cold, I see.  You're a wise man.

The place is called Late Model Throttle.  Don't know a lot about them - the shop's only about three years old.  They appear to be more of a tuner shop than anything else - Subarus, Hondas, and the usual stack of SBC power stuff.  They seemed enthusiastic about my approach, and willing to work with me. 

I'm certain a mid-tech Midget will give them something interesting to talk about for a few weeks.  They're about a block south of the cemetery where Les Paul is buried.

I'll see if I can't wake him.



Title: Re: Milwaukee Midget
Post by: Peter Jack on November 08, 2011, 11:03:50 PM
Chris, Getting a PROPER reading on the plugs as you sneak up on detonation is well worth the effort. It can save a lot of expense.

Pete
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on November 09, 2011, 12:48:14 AM
Chris,
I would assume that you are planning to use some 104 or better octane race gas when you dyno your screamer so I would bet that you will see start seeing power drop off before you hear any ignition knock. An of course at that point you back up the lead to the highest hp level.

A friend just ran his banger on the dyno and we all swore that it was going to need 40 deg lead to make hp and we ran it at Bonneville, and set the class record, with the lead at 36 degrees. Once it was mounted on the "pump" he found out that max hp was at 25 deg. And as far as I know we never heard ignition knock. The engine is running on alcohol which is very forgiving and has an octane rating of over 150 so race gas might be less forgiving but I still bet you see hp lose before you have ign knock.


Just a comment.

Rex
Title: Re: Milwaukee Midget
Post by: Andy Cooke on November 09, 2011, 08:36:43 AM
Thanks Andy.  Don't think I wasn't thinking of your advice when I tried to launch this thing last weekend!  :wink:

I won't rule it out, but if I go that way, I'll want to try to locate a set of forged Rovers, or maybe stitch up a set of my stamped pieces.  I don't know that I'm up to setting up another set of Harland-Sharpes.

Andy, let me throw this idea at you.  The A-series likes a bigger exhaust opening - any thoughts on maybe ordering up a set of 1.3's for the intake and keeping the 1.5's on the exhaust? :roll:

An IDA would protrude through the hood - not legal in GT class.  But it is a nice, cool, dead-air space where the trumpets sit now - I'm not to worried about that.


I think for a quick looksie I'd just stitch up what you have and stone the steps off the rocker pads.  If it's better then think about how to do a better job of it. 

I'm not sure about staggered rocker ratios, I think that's best put into the 'future developments' pile.

I'm also a little concerned how it'll run at 4000ft, the ~85% atmosphere will lower the dynamic compression ratio that this cam needs.  I've got no experiance of this as we don't have any roads or dynos at that altitude in the UK, so I'm guessing :|

Pity about the IDA, my though was that the proximity of the inner wing would reflect pressure pulses from the inlet, depending upon the magic that I don't understand this may be a good or bad thing, but if you ever dyno your engine on an engine stand you'll want a piece of tin sat in the same place.

Have fun on the dyno, and enjoy the scream from the engine.

Andy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 09, 2011, 10:23:05 AM
Hey, Rex, all -

Rex, you bring up a point I had a brief discussion with another racer about at Maxton, and that's octane.

I think you're echoing his point.

The static CR is right about 13:1 when you calculate the land and gasket into the equation.  Dynamic CR is higher than what would be usual for such a static CR - Off the top of my head, I recall it coming out just shy of 10:1, based on cam events and the RS ratio.

Before leaving for Maxton, there was talk about the ECTA being very low on fuel for the event, and people were advised to bring their own.  Based on its description, I picked up a pail of VP C14 plus.  I went this route because . . .

A - The description indicated it was formulated for high RPM, normally aspirated engines.

B - The engine is completely untested and seeing as I anticipated I might be bypassing the knock sensor for these runs until I had time to get it properly dialed in, I wanted a high octane fuel for some insurance against detonation.

C - While the description of the fuel was based on "Compression ratios over 14:1", I anticipated my higher than average dynamic CR would be an equivalent and the slower fuel burn time that a higher octane fuel provides compensated for by the 2.45 rod to stroke ratio, which would leave the piston toward the top of the chamber for a relatively longer time with respect to the crank throw.

Maybe I'm overthinking it . . .? :?

The racer I was in line with tunes and races bikes, very enthusiastic, and appeared to be quite knowledgeable.  He insisted I had way too much octane for this engine, and that it would hurt me on power.  His steadfast insistence was that I need to go with the lowest possible octane that prevents knock.

Of course, right now, I don't know what that is. 

To that end, I'm sitting with 4 gallons of C14 plus, so that is what I intended to conduct the dyno runs with.  I'm thinking that this will be my baseline.  I don't want to change too many variables at once - I need to be able to control this process to keep the changes attributable.

I'm hoping the data I draw next week might either confirm my choice, or suggest another.

Title: Re: Milwaukee Midget
Post by: iamflagman on November 09, 2011, 08:05:52 PM
It was good to see the Midget in person and not just pictures of the build here on the forum. I thought that it was difficult to get in and out of the WABBIT but your's looks to be very chalanging to say the least, as far as dealing with the wind on Saturday it was a bear to deal with in light weight cars like ours, if you can run an air dam on the front that seemed to really improve the ill handling that I first experienced with the WABBIT.

(http://www.pbase.com/iamflagman/image/139131609.jpg)

I also ran side skirts at Bonneville World Of Speed this year but unfortunately only got in 2 passes before the weather moved in there and I had to head back east. I'm not out to set any records but just to give this old man some thrills. I hope to see you at Wilmington next April.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 09, 2011, 09:23:10 PM
Thanks for stopping by.

129+ at Loring - that's one wappid wabbit - and I've no doubt you've heard that one before.

GT doesn't permit any aero aids, but I've got this thing slammed about as low as I can go and still get it on the trailer.  There's a little bit of rake to it - I used spring shims from a '75, when they mandated the rubber bumpers, but that's about all I can do with it.  It's the windshield that will kill me - it's virtually flat

You know, getting in and out isn't easy, but everything falls to hand once you're behind the wheel.  I'll live with it.  If I ever let somebody else drive it, I'm pretty sure they'll fit.   

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 12, 2011, 04:47:18 PM
Wishing I was at El Mirage right now.  It's been 18 years this month that my dad and I flew out just to see what this whole deal is about.  For me, it's been a life changer.

Glenn just made a post on another thread that I'd like to share here -

From Landracing.com's Beat-Poet Laureate -

Until 2009 I had only attended Bonneville even thought it has now been 126 times.

But when I first walked on the dirt I had a feeling of at last experiencing the real deal.

Chicken skin, a lump in the throat and tears on my cheeks.

I was alone with history and I was humbled.

After all, racers ran on the dirt years before any hot rodder ran at B'ville.

HEROS emerge from the dirt.

God, Bless the DIRT.

FREUD

Bonneville may be the goal and the summit for many, but El Mirage is the heart and soul of LSR.

Anyway, enough misty-eyed wishes and reminisces.

Just prepping for next weekend, dyno day.  Fired it up, got it up to temp, pulled the valve cover checked the lash and -  I ran it this loose?  :roll:

Cam card says .020 on exhaust, .018 on intake, everything hot was at about .023~.024.  Nothing appears bent or rubbing - that's good.  I remember adding a couple of thousandths when I put it together cold, anticipating some expansion.  That's something I'll need to address again next weekend after I'm done - I hope something isn't slipping - other than me.

Changed out the oil and filter - saved about a cup that I'll send off for testing.  Yet another baseline.

Also changed out the plugs.  Everything looked pretty good - no visible signs of aluminum or specks or any indication of detonation.  The plugs I picked up today are a range colder, and I've got the ones I pulled cleaned up for next weekend, if I have time to experiment.

Also received a tach from Wheelerdealer, which might actually be of some use to me.  This one goes to 10.  It even has a "HEY, IDIOT!  SHIFT NOW" light.  I'll wire that in tonight.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on November 12, 2011, 08:33:35 PM
"Hey, idiot! Shift Now" lights are dandy, but you car guys have it easy.  You can see (or feel) what gear you're in just by noting the position of the lever (okay, in most stock-type trans, at least).  But on bikes -- the lever makes the same move over and over, even when you get to high gear, so a shift light is nice, but- - -

A couple of years ago I was teching a Brit's bike at bonneville and noticed he had two shift lights on the dash.  I asked, and he explained:  "This one is my "Shift" light, and the other one is my "Don't shift any more!" light for when I get into high gear". :-D
Title: Re: Milwaukee Midget
Post by: Cajun Kid on November 12, 2011, 09:31:38 PM
On a Bike I certainly do understand the need for a " don't shift any more light" LOL

Been there done that stupid shifting from high gear to high gear,,,just makes ya feel stupid....

Charles
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2011, 12:30:14 AM
"Hey, idiot! Shift Now" lights are dandy, but you car guys have it easy.  You can see (or feel) what gear you're in just by noting the position of the lever (okay, in most stock-type trans, at least).  But on bikes -- the lever makes the same move over and over, even when you get to high gear, so a shift light is nice, but- - -

A couple of years ago I was teching a Brit's bike at bonneville and noticed he had two shift lights on the dash.  I asked, and he explained:  "This one is my "Shift" light, and the other one is my "Don't shift any more!" light for when I get into high gear". :-D

I was always looking for 7th gear on my RD400.  Ever ride one of those old Yamaha 2 strokes?  I looked like a Praying Mantis on it, but man, that was one a quick bike for a 400.
Title: Re: Milwaukee Midget
Post by: Freud on November 13, 2011, 01:46:37 PM
An RD like this one that was at Barber Motorsports Museum several weeks ago?

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2011, 02:09:00 PM
Mine was a pre-Star Wars model - found this pic on the Motorcyclespecs.com site.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Yamaha20RD400F207920201.jpg)

I tried taking it from Milwaukee to Cedar Rapids, Iowa over the Labor Day weekend in 1987.  I got as far as Madison when I holed a piston.  Turned it around and drove it back on one piston, smoke blowing out of the right side exhaust. 

Got about 10 miles west of Waukesha when it threw a rod, locking up the tire and bringing me to a rather abrupt stop.

I kicked it into the ditch on highway 18, and walked home from there.

6 months later, I'm driving my MGB in a snowstorm.  As an aside, I have found the MGB to be a perfectly acceptable winter car, and provided you don't get it hung up, it will go through snow like few other rear wheel drive cars.

But not this time.  I slid into a ditch, and had to call a tow truck to pull me out.

I settled up with the guy at his shop, and he said, "Chris Conrad . . . Chris Conrad . . . You didn't own a Yamaha 400 at some point, did you?"

I said, "Yeah, how'd you know?"

Seems the guy had a contract with the state to pick up abandoned vehicles, and that I owed him some money for storage.  :roll:

We chatted about it, and he was satisfied with me simply handing over the title to him.

Title: Re: Milwaukee Midget
Post by: Freud on November 13, 2011, 05:48:18 PM
Kenny Roberts found out how far one of the yellow ones would run in the ocean when we were in Hawaii.

It reared up and tossed him over the handle bars.

After the hotel manager helped get it out of the lagoon we stood it on the back tire and

watched two streams of water run out of the catalytic mufflers.  WOW !!

It never ran well after learning to drink sea water.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2011, 06:10:26 PM
This Kenny Roberts?!  :-o

http://www.youtube.com/watch?v=8k8hJWKIVNs

Glenn, you've got to write your biography.  :cheers:

Tach is in, and YAY! it works! 
Title: Re: Milwaukee Midget
Post by: 55chevr on November 13, 2011, 06:22:18 PM
Glen- I agree ...
Title: Re: Milwaukee Midget
Post by: Freud on November 13, 2011, 06:41:25 PM
That's the guy !! 

When the bike was restored they couldn't get any info about the rear brake set up.

I don't remember the fellows name and I have eaten dinner with him but he

called me to see if I had any fotos of the bike. It also ran at the San Jose mile and

I did the fotos for that story. I think Gordon Jennings wrote the piece. When the bike was

in the pits on the stand I documented it very well.  On the third sheet of negatives I

had the entire rear assembly covered. In focus and dead nuts on for the exposure.

I was asked to send him fotos of the assembly and I didn't want to. I was in no mood

to make prints so I called him and asked if he would safeguard those negs. I knew he would

so I sent all of the negs that were involving that bike. The brake was from a street bike of

some size, like maybe a 600 cc, and he found exactly what he needed. Resto complete.

But I received another call and he asked me if he could print another image of a race shot.

He found a marvelous action shot from turn 4 and had 16 x 20 prints made. Then he contacted

everyone involved with building the bike and had them sign the prints. He sent those prints

to me and I took them to Kenny's house and asked him to sign them. I let him sign EVERY

print. When he was done I handed him a print and he exploded. He didn't want his own

print signed.  I got him again.

Jay Springsteen rode that bike at Del Mar  quite a while ago. I think he may have been the

first to ride it after it was restored.

I went to Kenny's house for about 8 years in a row for his birthday. December 31 is the day

and it rolled right into New Years eve. Morning came awfully early and our heads were pounding.

Same Kenny. Same go for it guy. He's been there and done that and I did some of it with him.

I think he will still talk to me, especially if he wants something.

The little puke.

FREUD
Title: Re: Milwaukee Midget
Post by: jdincau on November 13, 2011, 06:45:43 PM
     I watched Springsteen ride it at Del Mar, what a brutal noise! I made the hair on your neck stand up just like Al Teague shifting into high in the last mile. Unbelievable!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2011, 06:48:54 PM
That's the guy !! 

. . .

The little puke.

FREUD

ROTFLMAO!  :cheers:
Title: Re: Milwaukee Midget
Post by: bvillercr on November 14, 2011, 06:54:40 PM
Got "chicken skin" just watching that!!!  Thanks for the video. :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on November 14, 2011, 11:42:33 PM
Awesome video Chris. I especially liked the expression on Valentino Rossi's face about the 3:05 mark.

Pete
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on November 15, 2011, 12:21:02 AM
Wow, Just Wow.....
Title: Re: Milwaukee Midget
Post by: Bob Drury on November 15, 2011, 12:43:12 AM
  I'll seond Kiwi Paul's comments.  Although I admit to knowing virtually nothing about two wheeled vehicles, I always followed the big names in bikes, including Kenny Robert's and watching that video sends the same chills up my spine as watching the likes of A.J. Foyt (in Watson Indy cars), the Unser's at Pikes Peak, Carl Heap at Bonneville, and everyone else who pushed the limit while pursuing their dream's.             Bob
Title: Re: Milwaukee Midget
Post by: Tman on November 15, 2011, 10:05:25 AM
Bob said it^^^^^^^^^^^^^
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 19, 2011, 08:18:17 PM
More to follow - here's a taste . . .

Click on the pic - it's a video link to my photobucket.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/th_DSCN4472.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/?action=view&current=DSCN4472.mp4)
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 19, 2011, 08:58:31 PM
HFS! that sounds MAD!
Title: Re: Milwaukee Midget
Post by: 38flattie on November 19, 2011, 09:07:07 PM
Chris, I'm stuck here on this work computer until Turkey day, so I can't see the video!

How did the engine do on the dyno????
Title: Re: Milwaukee Midget
Post by: Sideshow on November 19, 2011, 09:09:40 PM
Copy on the HFS!!! What a screamer!!! :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 19, 2011, 11:50:35 PM
WooooooHooooooo Chris What a screamer :-D :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on November 20, 2011, 12:08:46 AM
Chris,
It definitely likes RPMs. WOW!!! What were the numbers? the world awaits.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 20, 2011, 12:45:06 AM
Well, we didn’t blow it up.  Didn’t get everything I'd hoped for, but I’ve confirmed a few hunches, dispelled a few myths, and I now have a star to steer by.

The day started later than I’d hoped – the band played last night, I slept through the alarm, and woke up a half hour late.  I made coffee, hooked up the trailer, grabbed my checklist, tools, gas, fire extinguisher, camera, clipboard, then I filled the thermos, loaded the Midget, kissed Kate, stopped and bought one of those disgusting sausage/egg/cheese croissant sandwiches that they keep under the heat lamp at truck stops, and still got there before the folks who run the place did.  Not an issue – I suspect we were all a little fuzzy this morning.

Offloaded the Midget, fired it up in the parking lot, and I looked to the north to see if I had awaken Les Paul –  one of only 3 stars whose autograph I have - he’s buried across the street – still slumbering.  Rest in peace, Lester – and thanks for the toys.

The dyno is actually a Dynojet – in an earlier post, I was thinking it was a Mustang.  It’s elevated, which is fine, but when you’re trying to ascend a pair of ramps with a high strung car that won’t launch below 5K, one can start to imagine the look on the dyno tech’s face as you lurch forward.  

I managed to get it on the drums, and Jeff, who I believe is the owner, and Kyle Maas, his assistant/coworker, strapped it down tight.

I invited Time Curtis and Mark Wolbrink to come along.  Mark races a KX500, and owns a fistful of records at Maxton.  125+ on a dirt bike – I have no idea how he gets his balls behind the tank.  A few years back, we exchanged a few PM’s, but our paths didn’t seem to cross until we met down at Maxton last month.  He wanted to stop by and check out the fireworks today.  The shop was cool with that, and I asked him to bring a camera.  The pics in this post are courtesy of Mark, and I’m VERY thankful.  Visit his site – he’s as dedicated a racer as anyone will ever meet –

http://wolbrinkrace.blogspot.com/
 
Tim is an electronics wizard of the first order, and has set up everything electrical on the Midget that looks impressive.  The spaghetti work is mine, the groomed loom is his.  He was once a keyboard tech at Paisley Park Studios in Minneapolis, and has worked for Smart Studios in Madison, so I figured an audio engineer would be a good choice for recording data – the Wintec system is a virtual tape recorder – the knock sensor, a microphone.

While Jeff and Kyle made themselves busy with another customer’s Camaro, Tim and I got to work on setting up the Wintec software.  I had some issues trying to data log at Maxton, and one of the suggestions I got on line was to reinstall the software, which I did last week.  Of course, the new software claimed that the old files were “corrupted”, or produced on a “newer version” of the software.  I honestly couldn’t remember if I had downloaded a newer version or not, so we logged on to the website only to find the version that Electromotive had available for download wasn’t as recent as the one I had installed from the disc that came with the system.

Tim was able to upload the existing parameters from the brain box and create a BIN file that the new/old software would recognize, but a test run showed we were having difficulties recording the data.  The tach worked on the laptop, but the record function would not record.

While this was going on, Jeff came over and checked his ignition hookups.  He couldn’t get an accurate read on the #1 sparkplug (wasted spark, I’m thinking now, 20/20 hindsight), so he tried a few tricks – a sensor on the trigger cable, an auxiliary sender with a piece of magnetic tape on the front pulley – neither worked.  Eventually, though, he put the sensor around the cables that run from the ECU to the coil packs, and with a few software adjustments, all three tachometers were working – and all within a close enough range to each other to say we were good.

I did a preliminary pull to see if all was well.  Jeff’s readout looked like a spirograph drawing made by a drunken sailor balancing on a beech ball.  Tim, on the other hand, got a solid data log through the first three gears, which proved what I had suspected – at 28 degrees advance, I had no knock.  One baseline in place, but the recorder cut out just before the 3 to 4 shift.

And then it started to sputter.

Okay, we’ll figure this out.  While I had no power readout data from the dyno, I could tell that it wanted to run, so while Jeff and Kyle sorted out the issues on the dyno, Tim and I went into the advance curve, and bumped everything up 2 degrees.  We’d noted the noise threshold on the knock graph, adjusted it accordingly, and then dialed in 2 degrees of retard to pull it back if it saw a knock event.

For Tim, it was just like dialing in a compressor in an audio chain.  For someone like myself, a bit of an audio geek who tends to think in analogies rather than algorithms, it made perfect sense.

But before we downloaded the new curve into the ECU, I needed to figure out what was causing the sputter.  So I climbed into car, hit the starter, and no pop.  I poked my head out the window, looked at the fuel pressure gauge I have located on the firewall, and yes, indeed, I had run out of gas on the dyno.

For those of you keeping track, I’ve driven this car a total of 15 miles, and have run out of fuel twice.

Gas it up, laugh it off, and fire away.  This pull is the one in my previous post – I’ll reinsert it here just to maintain continuity of the documentation.  Just click on the pic.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/th_DSCN4472.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/?action=view&current=DSCN4472.mp4)


Okay, first real pull, still sorting things out.  Dyno spits up a printout - A/F ratio 10:1 – at least now I know why I’m running out of gas.  Tim’s data log indicated no knock, but once again, it stopped recording mid stream – not sure what’s going on there.

This number is significant – power peaks at between 7500 and 7750.  According to Sumner Patterson’s spreadsheet, 4:22 gears, 22” tires and 7741 RPM gets me 120 mph.  The class record is 121.779.  If that’s not a bulls eye, it’s definitely a pin-high chip shot from the bunker.

Peak power, 56.84.  Hmmm . . .  I’ll need more.

About this time, Mr. Wolbrink showed up.  He slipped away from an asbestos abatement job that his crew had well in hand, and brought his camera.  The smart man knows how to delegate, and Mark is a smart man.

We chatted a bit, I introduced him to Tim, Jeff and Kyle, and he borrowed an engine stand and converted it into the heaviest rolling video camera stand you could imagine.  Smart man.

Mark shot a few pics, which I’ll share here –

Tim at the computer –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/IMG_6759.jpg)

Me and Jeff, reviewing data on the big screen –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/IMG_6762.jpg)

Tim and me, posing – and a quick nod to the Bill Reilly team - thanks for the fashionable shirt – I told you I’d only wear it on special occasions –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/IMG_6767.jpg)

Mark made a video of the final pull, which is a rather large file that he’s linking to my wife’s Facebook page.  I’ll post that as soon as Kate gets back – she’s whooping it up in Chicago this weekend with her band mates.

Yeah, she plays in a band, too.

The result of the last pull, in which we advanced the timing another 2 degrees, brought in a 60.90 peak.  This time, Tim waited to record until after I reached 4th gear.  Still no knock.

The two pulls we were able to capture, superimposed -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/DSCN4475.jpg)

Okay, here’s what I know.
  
First off, single pulls are snapshots at best.  You want to be able to repeat the results two or three times before you hang your hat on them.  You also need to balance that out with not burning it all up in the bullpen.

Right now, there is no indication of knock.

It’s running too rich.

Once the fuel delivery is brought into check, I think I can continue to dial in the ignition.

I’ll be calling Dave Anton at APT to discuss these results, and we’ll figure out some jetting changes, keeping in mind that Bonneville is at 4200.

I also need to bullyrag the folks at tech support at Electromotive to help us figure out why the recording function is cutting out.

I also know I’m going to need some more firepower, but for a 60 year old engine design with a poorly jetted carb and a 5 port head to pull 1 horsepower per cubic inch at the rear wheels, I can’t complain about my Saturday.
 
A huge thanks to Jeff and Kyle at Late Model Throttle.
Title: Re: Milwaukee Midget
Post by: Sideshow on November 20, 2011, 04:17:54 AM
Mate, thats a cool post! And I love your attention to detail. She sure is a sweet little donk! Hats off to you and good luck with the dialing in. :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 20, 2011, 08:31:02 AM
Chris, Great post with the details. 1 pony per cube is serious Hp with the fuel being that fat. At bonerville you would be way,way rich like 8:1. can't wait to see how hot that screamer is when you get the jets dialed in. God for you. :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on November 20, 2011, 09:18:24 AM
Did you hear that?  :-o :-o :-o  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Tman on November 20, 2011, 11:06:21 AM
Sounds good man!
Title: Re: Milwaukee Midget
Post by: wheelrdealer on November 20, 2011, 07:18:31 PM
Chris:

Good looking car. That motor sounds nasty! Good to see you put that tachometer packing material to good use!

Bill
Title: Re: Milwaukee Midget
Post by: Cajun Kid on November 20, 2011, 08:58:20 PM
Great job Chris,,, see you in Ohio...

Charles
Title: Re: Milwaukee Midget
Post by: Graham in Aus on November 21, 2011, 08:59:10 AM
Wow Chris! I'm dang near speechless, that thing's awesome!

Sounds quite unlke any A-series I've ever heard  :-o

You've homed in on this combination specifically for the Land speed application and I reckon you've "nailed it"!

Never mind cubic inches; I reckon with the mixture dialed in and a few more bugs ironed out you'll soon be looking at 1HP per CC !!

Thanks for a great update, I love this stuff!  :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on November 21, 2011, 02:25:09 PM
How about .1 HP/cc?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 21, 2011, 03:48:36 PM
Hey, I'm just happy it runs.

Mark Wolbrink stopped by work today and dropped off his view of the 2nd pull.  Really nice camera, which he uses to document his rides, this time, mounted to an engine stand.

Mark, again, thank you!

Sound isn't as loud, but clarity is much improved over the other video.

Click on the pic . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/th_MidgetonDyno.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/?action=view&current=MidgetonDyno.mp4)

Title: Re: Milwaukee Midget
Post by: Elmo Rodge on November 21, 2011, 04:03:57 PM
Beautimous.  :-) Wayno
Title: Re: Milwaukee Midget
Post by: Stan Back on November 21, 2011, 04:21:54 PM
Comments . . .

I was afraid you'd repainted the car from the previous video -- showed awful yellow -- now looks great!

Sings right along, doesn't it?  How much you feel the wheel discs add?

Stan
Title: Re: Milwaukee Midget
Post by: Graham in Aus on November 21, 2011, 05:20:35 PM
How about .1 HP/cc?

Oops!  :-P Thanks Stan!   :-D

Chris I take it the figure is at the wheels, but, no sweat, rolling roads are really only best for comparison of improvements, not the final figure!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 21, 2011, 07:17:22 PM
How about .1 HP/cc?

Oops!  :-P Thanks Stan!   :-D

Chris I take it the figure is at the wheels, but, no sweat, rolling roads are really only best for comparison of improvements, not the final figure!

Graham, you're spot on with that assessment - yes, that's rear wheel horsepower.  I really don't know what kind of drivetrain losses are associated with a stock Spridget drivetrain, but for the moment, I'm more concerned about the power curve than the numbers.  The curve is very promising, if I can get the numbers up.

On the second pull, I was able to rev it in 3rd to where it didn't fall off of the table on the 3-4 shift - that will be critical.  Part of the plan all along was to build an engine that would rev well past peak and then fall back into the sweet spot - that's looking pretty good at the moment. 

Some of this is going to be dependant on me learning how to operate it.  It goes against my very nature to wind it up and let it fly.
I grew up with cars that were dependant on torque more than horsepower, so sitting behind a buzz-bomb turning 8-9 k is a bit unnerving. 

The good thing is that I had no discernible drivetrain vibrations during these pulls.  That might not have been the case if I wasn't keeping an eye on Ray the Rat a few months back when he munched his floorpan after a driveshaft failure.  I took it seriously, and now I'm now working with a decent, balanced driveshaft, a new yoke, new U-joints, and 2 driveshaft loops.  Toward the end of the pulls, I was in the upper 8's on the tach, which would translate to a rolling speed of ~135 with no vibration.  Usually, I'm the "other people" when it comes to "learning from other people's mistakes."  Ray, I'm sorry it had to be you, but I'm grateful for the lesson.


I intend to use the same dyno next spring.  They seem to do a decent job of maintaining their equipment. 

I wish Stan hadn't brought reality into the picture - I kind of like the idea of 1000 ponies!  :evil:

Killjoy . . .  :-P
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 22, 2011, 08:18:23 AM
Good for you Chris, it seems that you gained a wealth of knowledge from a few pulls. As for lessons learned, after the Ray The Rat incident I am fabbing a rear drive shaft safety loop as we speak.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 22, 2011, 09:44:12 AM
Frank, thanks for that.  I tried to put some forethought into the approach, and went in with a plan.  I've picked up a lot of info from just chatting with folks like yourself and keeping an eye on the boards. 

With the dyno, when I saw where the A/F ratio was, I knew I didn't have enough jets in the tackle box to waste a lot of time messing with the carb, so that put the kibosh on any tweaks there.  But even the first pull, of which there is no video, where we weren't able to track the tach on the dyno, did get us information from our data logging, so Tim and I were able to use what would have been a missed opportunity to our advantage.

I also think that the guys at the dyno shop appreciated that.  They get a lot of knuckleheads in who are looking only for bragging numbers.  We came in prepped, and clearly didn't require any babysitting.  They were able to get other things done between our pulls.  I respected their time, they respected our efforts.  It was a very positive experience.

Drained the radiator last night - the Midget is now hibernating.     
Title: Re: Milwaukee Midget
Post by: Tman on November 22, 2011, 12:17:54 PM
Latches packed, hope to get them out to you today or tomorrow. Trent
Title: Re: Milwaukee Midget
Post by: saltwheels262 on November 22, 2011, 07:20:36 PM
after the Ray The Rat incident

could the length of the drive shaft ( too short or too long )
been the cause of ray's problem ?
Title: Re: Milwaukee Midget
Post by: Interested Observer on November 22, 2011, 07:38:08 PM
Ref reply No. 799 dyno curve photo

Chris,
Given that the graphs are a bit too fuzzy to read the numbers well, and that I have no particular experience with chassis dyno results, it does, however, seem that there is an awful lot of chatter in the data.  It appears to be plus or minus about 10 percent or more--which seems like more than what one would like or expect from a reasonably well set up test tool.  Since there is quite a bit of inertia in the driveline, axles, wheels, and dyno rollers, to get that much variation over such short time intervals is puzzling. 

Did the dyno guys have any comment or explanation for it?  Was the car jumping around or surging a lot?
About how long did a pull take?  Was there any indication of oscillatory windup in the driveline?  Was the non-optimum carburetion giving the engine fits?  Do they keep an rpm record of the rollers?  If so, is it as ragged as the power curves?  If not, where is all the chatter coming from, flaky load cells?

Not a big deal, but based on other testing experience, with that much variation one would have to be a bit leery of the results.  At least until there is an explanation.  Granted that you weren’t looking for definitive results this time, but it might be something to get sorted out before the next go around.
Title: Re: Milwaukee Midget
Post by: Bob Drury on November 22, 2011, 10:45:06 PM
  Cris, one of the smartest people I have ever met (and one of Marlo's tribe of experts) builds Porshe race engines for racers allover North America, and has both a free standing dyno and a roller dyno.
  He has run many engines on both and says you can expect a 20 to 25% parasitic loss of horsepower between the two.
  In my case with a 4 speed Lenco (clutch plus 3 clutch packs and a quickchange rear end) I end up with about 200 h.p.............. just kidding, but it gives you a idea about lost horsepower.
  If I realize that I can't quite hit the record, first the quick change goes, then the Lenco. 
                                                         Bob
Title: Re: Milwaukee Midget
Post by: Freud on November 22, 2011, 11:00:51 PM
Elverude is a TREASURE.

FREUD
Title: Re: Milwaukee Midget
Post by: Bob Drury on November 22, 2011, 11:11:39 PM
  Amen Glen, and I have never felt worse than when I split my dry sump tank on his chassis dyno.  I owe Dicky bigtime for his help cleaning up that disaster............  Bob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 01:08:04 AM
Intrested Bystander, thanks for that comment.  I was told by Jeff, the operator, that he follows the the curve along the top.  I've taken his word on that, but I've never done any work on a dyno before.  I'd be happy to hear from anyone who has - and that's one of the reasons I posted the sheet.

The reading occurs in a ~1000 RPM range - 6800 and 7800, in 4th gear.  My thought is that we're probably seeing what would be the equivalent of a "pixilated" snapshot - so close in that the we're not seeing the big picture.  But am I seeing a forest when it's actually just a bunch of trees?

I can say that from the driver's seat, and backed up by the audio on the videos, it pulled smoothly and evenly.  I spent maybe 30 seconds in high gear, flat out, and reved well past the peak with no vibration or oscillation.  Other than the sheer noise of it, it was a remarkably uneventful pair of pulls.

But along your point, and looking back in hindsight, I would have also expected the A/F ratio to change at different points in the run, yet it stayed flat.  Maybe too flat?  :roll:  At a 10/1 A/F indication, my plugs came back light grey/tan, which, now that I think about it, would indicate a normal combustion, not a rich mixture.  I guess I'm wondering now if there was an issue with the sniffer - the exhaust pipe and plugs should probably be black as charcoal.  Hmmmm . . .

Bob, yeah, the drivetrain is stock, the transmission design dates back to Sputnik.  I remember I started a thread a few years back asking about rear end efficiency - got a lot of info from that.  One of the keys was that the closer to the axle centerline was to  the axis of the pinion, the more efficient a rear end was likely to be.  I checked into Datsun, Nissan, Toyota, Ford, Mazda rears - the Midget was as good or better than anything else I looked at, so I stayed with the stocker.

And I've also wondered about the "percentage" of parasitic loss a drivetrain brings to the party.  It seems to me that it would be a constant, not variable with the output of an engine.  Why would doubling the output of an engine cause the transmission to require more horsepower?  :roll:

Submitted for peer review - you may fire when ready.  I'm not here to defend - I'm here to learn.

Thanks, guys.

Chris
Title: Re: Milwaukee Midget
Post by: maguromic on November 23, 2011, 01:18:59 AM
Chris, I think you meant to say Interested Observer not Interested Bystander.  Tony
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 01:27:40 AM
Chris, I think you meant to say Interested Observer not Interested Bystander.  Tony

Oh, good lord - my apologies.

I've got to put together an LSR Rolodex.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 23, 2011, 02:30:14 AM
Hey that Bill Veeck stuff was hilarious......a moveable wall! hahahahahahaha
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 23, 2011, 12:37:11 PM
" Graham, you're spot on with that assessment - yes, that's rear wheel horsepower."


I understand the need to know engine hp. but isn't rear wheel hp kind of where the rubber meets the salt. Other than tune up improvements there is little that Chris can do for the parasitic losses so wouldn't they be considered constant?
Title: Re: Milwaukee Midget
Post by: Interested Observer on November 23, 2011, 05:06:02 PM

Chris,
Having now perused the Dynojet web site, it is clear that the machine is capable of much better results than what you got.  It appears that the model you were on is a 4 wheel inertia dyno with the optional eddy current brakes. 
If you are paying good money for dyno time, you should get good results, not a bunch of chicken scratching.  The A/F function was not operating at all, and the torque/power results are barely discernable and certainly nothing you could hang your hat on.  If the operators choose not to recognize these deficiencies and cannot fix it, your efforts and dollars are pretty much going to be wasted.  If you get no plausible explanation from the operators, you might send the data to Dynojet and ask them if this is representative of their capabilities.  They might even diagnose the problem(s) and chide the operators for bringing disrepute onto their product.

Digital data recording is by its nature “pixilated”, but that doesn’t mean the value of the variable should jump all around.  Those great big heavy rollers should virtually eliminate any rapid fluctuations in the results.  I would hazard to say they have a data acquisition problem.

Drive train losses --  Power losses (for a given drivetrain) are generally thought to be in proportion to the power transferred because more power generally arises as a result of more torque, and more torque implies more loading on the bearings and gears, and more loading produces more friction which is then more loss.  It can be more complicated than this, but at least this rationale pretty much explains why power loss is not a constant.
Title: Re: Milwaukee Midget
Post by: Stan Back on November 23, 2011, 05:30:19 PM
Thanx for that.  I was thinking that it took X HP to turn a transmission at Y RPM, X HP to turn a rear end at Y RPM.  There I go thinking again.  A hobby this late in life I'm sure not to master.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 06:26:17 PM
Interested Observer -

Thanks for that - I'm still very new to this. 

I googled images for dynojet, and none of the images of printouts looked this erratic.  I've got a message in to Dynojet, along with links to the pic, and the videos of the pulls.  LMT is closed up for T-day - I'll chase this down a bit harder after the holiday weekend.

Speaking of which - Happy Thanksgiving, everyone.

Title: Re: Milwaukee Midget
Post by: Captthundarr on November 23, 2011, 06:51:43 PM
Just recorded Chris' Dyno pull for my ring tone :-D :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 06:54:46 PM
Remind me to hide your cell phone . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 07:40:02 PM
Just got a reply from the folks at Dynojet - he's asked for the dyno run files, which I don't have, but I intend to get hold of.  Questions asked were full throttle? what gear? automatic or manual?

With the exception of the exhaust reading, and I just wiped out the tailpipe with a white paper towel and found no evidence of a rich mixture, I remain fairly confident in Jeff's assertion regarding the shape of the power curve.  Admittedly, it's a sense of feel on my part, from sitting behind the wheel and flogging it pretty hard.  My senses tell me the whole car was working like a unit - smooth, consistant application of power to the rollers.  While I can't discount the idea that I might be fooling myself, I've also got to be cautious of second guessing myself into a stall on the project.   

Investigation continues.  Weekend is shot, but I'll try to slip over to the shop and talk with Jeff next week.

IO, I appreciate your observation, and your research.  Thank you.

Anyone else have a printout from a Dynojet they'd like to share?  Post 'em here.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 23, 2011, 09:18:11 PM
Thanx for that.  I was thinking that it took X HP to turn a transmission at Y RPM, X HP to turn a rear end at Y RPM.  There I go thinking again.  A hobby this late in life I'm sure not to master.

Stan

In an email where we discussed the flywheel versus tires as a place to measure hp with Chris I stated " proportionally your losses would be quite high". I assumed that a given drivetrain would soak up a given amount of power discounting the escalating losses as the power applied increased, as IO pointed out above.However I was thinking about proportional to the power of the motor, as a proportion of 60hp.Thinking thedrive train probably takes 10-20hp..........that might only increase by a few hp if you were putting another 50hp through it, now I need to have a lie down.

Title: Re: Milwaukee Midget
Post by: saltwheels262 on November 23, 2011, 09:43:31 PM
mm,
will email printout to you now and you can post on the forum.
not savvy enough to post pics.

bill franey

2 pics of the same graph have been sent.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 10:23:04 PM
Thanks, Bill - here we go -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1123112137.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/GetAttachment.jpg)

Koncretekid sent one to me, too, but I haven't quite been able to set it up.

What I've noticed in the three that I've received, and the ones I've seen on Google, is that the "SAE smoothing" were all set at 5.  My print out was set at 3.

 :roll:

Anybody know for sure if that might be the difference?

Thanks again.
Title: Re: Milwaukee Midget
Post by: saltwheels262 on November 23, 2011, 10:38:48 PM
no problem. hope that it helps.

bf
Title: Re: Milwaukee Midget
Post by: Tman on November 23, 2011, 10:41:26 PM
Chris, the Eagle has left the building. Look for Sat? Wisco is close, Priority mail box.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2011, 11:00:46 PM
Chris, the Eagle has left the building. Look for Sat? Wisco is close, Priority mail box.
And the Wort is Wapped and Weddy.  I'll PM you a twacking # on Fwiday.

It's all a secret code, folks - nothing to see here . . .  :wink:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on November 23, 2011, 11:36:17 PM
That's weawwy wonderful. Don't forget Wayno.  :-D  :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 24, 2011, 12:08:05 AM
code busted = suds for latches I recognize :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 24, 2011, 12:39:58 AM
I'm so busted - yeah, I trade beer for parts.

Speaking of parts - this appeared on ebay a short time back.  It's a Formula 3 BMC short stroke crank for the A-series inline engine.

I can't complain about the one I had made up, but shucks, man, this would have been so darned cool.  Probably the rarest of all factory BMC A series race parts -

http://www.ebay.co.uk/itm/BMC-FORMULA-3-CRANKSHAFT-40B-MG-SPRITE-RACE-/120704376673

Why wasn't this for sale last December?!?!?
Title: Re: Milwaukee Midget
Post by: Koncretekid on November 24, 2011, 12:10:56 PM
I have a question about Bill's dyno readout.  I see that the "x" scale is calibrated in mph instead of RPM, but it shouldn't matter.  But what I see is that your torque curve was still building when you ended the run.  Because hp is simply torque multiplied by rpm (and a fudge factor), unless your torque starts dropping at a rate faster than a 45 degree line, you could get more horsepower by increasing rpm.  Oh, I forgot - -that's a Harley.  Maybe your rpm's are maxed out.
Tom
Title: Re: Milwaukee Midget
Post by: saltwheels262 on November 24, 2011, 12:31:31 PM
tom,

not sure about the x scale.
there is an rpm  scale on the right side of the readout.

the motor builder did say that power will not increase above 5500 rpm.
also said motor will wear out quicker at higher engine speeds.
rpm limiter is set at 6100. with the gearing I have, runs are completed
about 5460.

hope to see you again , at the races in  '12.

bill
Title: Re: Milwaukee Midget
Post by: turborick on November 24, 2011, 12:46:26 PM
Here are a couple from about 15 years ago of my old Turbo GSXR 1100


(http://www.turborick.com/turbobike/dyno.GIF)


(http://www.turborick.com/turbobike/Dyno006.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 24, 2011, 01:05:08 PM
Thanks, Rick.  I'm seeing "S=3" on your first printout - is the "S" the "smoothing"?

Anybody got a definition of what that means?
Title: Re: Milwaukee Midget
Post by: turborick on November 24, 2011, 02:23:55 PM
Thanks, Rick.  I'm seeing "S=3" on your first printout - is the "S" the "smoothing"?

Anybody got a definition of what that means?

yes S=3 is smoothing factor 3

I have never seen a dyno graph so full of spikes as yours.
the only time I see spikes on my dyno is when the engine misfires bad or the tach signal is getting corrupted.
listening to your video your engine appears to be misfiring.
10 to 1 is the lower limit on most wide band units so it could be richer even, I would expect your engine to misfire being that rich.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 24, 2011, 03:36:22 PM
I think I'm going to buy myself an early Xmas present: http://www.amazon.com/Dyno-Testing-Tuning-Harold-Bettes/dp/1934709743/ref=sr_1_2?ie=UTF8&qid=1322166407&sr=8-2 (http://www.amazon.com/Dyno-Testing-Tuning-Harold-Bettes/dp/1934709743/ref=sr_1_2?ie=UTF8&qid=1322166407&sr=8-2)

OBTW, Harold hasn't been on site since April, anyone know why?

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 24, 2011, 04:34:33 PM
Thanks, Rick.  I'm seeing "S=3" on your first printout - is the "S" the "smoothing"?

Anybody got a definition of what that means?

yes S=3 is smoothing factor 3

I have never seen a dyno graph so full of spikes as yours.
the only time I see spikes on my dyno is when the engine misfires bad or the tach signal is getting corrupted.
listening to your video your engine appears to be misfiring.
10 to 1 is the lower limit on most wide band units so it could be richer even, I would expect your engine to misfire being that rich.

Hmm . . ., okay, you're hearing misfire.  I'll admit it's struggling to get on the cam, but guess I'm missing what you're hearing.  I'm taking this all in - just want to go faster.  :wink:
Title: Re: Milwaukee Midget
Post by: Ron Gibson on November 24, 2011, 06:17:54 PM
Ok, After my ears stop bleeding, stupid question. I know nothing about recording but would it be possible to slow the sound track down and scope it for intensity. Maybe see if a missing cylinder shows on scope.
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 24, 2011, 06:25:44 PM
Chris, Happy Turkeyday. I don't pretend to know much about dyno work but I can read a few printouts. After reviewing the videos again I'm with Rick. There seems to be a lot of misfire then smooths out when it comes on the cam with the occasional pop. At first I couldn't tell if it was the audio on the vid then listened on my desk top with sound system. I' m kind of on the tuning learning curve with you. Would an over rich condition at the carb cause the miss???? :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 25, 2011, 02:07:32 AM
Thanks, guys.
 
Ron - I could download the audio track into ProTools, an audio recording program, and probably break it down to each pulse, but given that the recording method was fairly low resolution, the room was very live, with lots of audio reflection, and the microphones were simple, built-in condensers intended for consumer use, I doubt if I could get it to reveal anything of consequence.

Mike - THE Harold Bettes?  As in "huntin' for signs " Harold?

I'll drop him a PM - Hope he's doing well.  He's a sharp mind.

Here's a good link regarding HP loss at the rear wheels - it's in an old forum that Harold used to write on, and gives a pretty concise outline regarding drivetrain loss issues.

http://www.eng-tips.com/viewthread.cfm?qid=116240

Yeah, I'll pick up the book.

A point Mark Wolbrink brought up during the session was he wondered if the drums were loaded correctly.  Any thoughts?

I like to think I'm still capable of checking my ego at the door, and I want to get this right, so I've got to ask myself, is the dyno lying, or are my senses completely off base with this one?

Regarding the mixture - At about 52 seconds into the second video, the car fires up, and there's a little whiff of white smoke on fire up, which clears right away.  If the mixture was rich - 10:1 or better - I should be seeing black smoke.  And as poorly as it idles with 310 degrees of duration, I would expect it to load up the plugs, which are 2 heat ranges colder than stock.  I should also see a lot of black soot in the exhaust pipe.  I wiped out the end of the exhaust pipe with a white paper towel, and pulled out a light dusting of dry, gray soot.

I pulled the plugs after each run.  They were gray/tan, and looked like a textbook picture of what a "normal" plug should look like.

The line on the A/F ratio on the graph is flat as Kansas, which means one of two things - either it was reading a mixture so wrong that it failed to produce anything other than a line representing the limits of its readout capabilities, or it wasn't working at all.  If it was indeed higher than 10:1 A/F, certainly the exhaust and plugs should have indicated that, so my inclination, for the time being, is to suspect that the sniffer was malfunctioning.

Regarding the spikes in the graph.  If indeed, the power output of the engine was as erratic as the line indicates, and the graph is indicating numerous wild swings of 15 hp in a 700 rpm band in 4th gear, wouldn't that rattle the living hades out of the drivetrain?  My foot was planted, I was sitting on an unpadded aluminum seat with my hand on the shifter - about as physically intimate with this thing as I could be with my clothes on.  From the driver's seat, it was smooth and uneventful.  Other than the shifts, I'm not seeing any undue bobbing in the car during the runs.  I would think one would be able to see a 25% swing in horsepower application in the video.

Maybe I don't know what a misfire sounds like - I clearly hear it stumbling before it gets on the cam, but I'm not hearing it once the head starts flowing.  Can someone tell me what I should be listening to?

Again, everyone, thanks for the input - it's been a steep learning curve.








Title: Re: Milwaukee Midget
Post by: WhizzbangK.C. on November 25, 2011, 07:59:11 AM
When I'm troubleshooting something, at my "day" job or at home, and some reading doesn't seem to be making sense, I always perform a "reality check". For example, if it's an electrical problem and getting a wonky reading on my meter, I'll take the same reading with a different meter, to see if they jibe. Or I'll take a reading in the same place on a different vehicle, or take a "known value" reading on one of the parts I keep in my box for such an event.

In the case of your A/F reading, you should call your dyno guy and tell him of your concerns. It would be an easy thing to plug his sensor into another vehicle and take a reading. If it were a stock street vehicle and he gets the same reading, the sensor would be obviously bad. I'd think he'd want to know this.

One would think that a professional operation would have extra sensors on hand, as well as a method to calibrate and verify their readings. Seems necessary to me to provide the basic service with full confidence.

Do not under any circumstances start messing with A/F ratio on the basis of the readings that you have there. Sensors can lie, physical reality has a much harder time doing that. With visual indications that you are not extremely rich, the sensor needs to be verified accurate before you even think about jetting changes. Last year Brian burned a piston due to this exact mistake. Expensive lesson learned.  :oops:
Title: Re: Milwaukee Midget
Post by: Buickguy3 on November 25, 2011, 08:43:19 AM
   Get a second [or third ] opinion. Take some close-up photos of the plugs and send them to Rick at ERC. He gave us lots of insight on issues that we were having last year. He's helpful and easy to work with. Just a thought.
   Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: 38flattie on November 25, 2011, 06:09:10 PM
Chris, I finally made it home, and was able to watch the video! Man, that thing sounds mean! I sure hope you get everything figured out :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on December 01, 2011, 01:11:41 PM
Chris, the Eagle is in the nest and all eggs are fine :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 01, 2011, 05:58:13 PM
Chris, the Eagle is in the nest and all eggs are fine :cheers:

Eagle eggs!?!?  :?  I thought I sent you beer!  :-o

No, the Eagle eggs were supposed to go to the research aviary at the University of Wisconsin - La Crosse!  :|

The LAST thing a bunch of UWLX post grad students need is more BEER!  :wink:

Should I send out call tags?

Enjoy!  :cheers:

Chris
Title: Re: Milwaukee Midget
Post by: Tman on December 02, 2011, 12:05:04 AM
Chris, the Eagle is in the nest and all eggs are fine :cheers:

Eagle eggs!?!?  :?  I thought I sent you beer!  :-o

No, the Eagle eggs were supposed to go to the research aviary at the University of Wisconsin - La Crosse!  :|

The LAST thing a bunch of UWLX post grad students need is more BEER!  :wink:

Should I send out call tags?

Enjoy!  :cheers:

Chris

No, we BBqd the Eagle eggs already, surprisingly they don't taste like Chicken?
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 02, 2011, 12:40:32 AM
Chris,
I was digging through some old HR mags and ran across this article on the old Els Lohn Wee Eel 2 streamliner. 1000 cc Morris Minor motor, same as yours ???? He had a Hilborn injector and a McCulloch blower and a claimed 127 . Car went  around 158 mph back in 61. Looks like you are not the first to try to wring some serious HPs out of a 1000 cc 5 port Brit lump. I wonder how much boost the blower made.

Rex
Title: Re: Milwaukee Midget
Post by: maguromic on December 02, 2011, 01:12:01 AM
I see the blower, but where is the engine?  :cheers: Tony
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 02, 2011, 08:31:54 AM
Hey, Rex -

The factory was on the salt two years earlier than that with this 948 supercharged endurance car -

http://www.britishpathe.com/record.php?id=83903

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2011, 11:27:12 PM
Contemplated changing plugs in the Magnum this evening.  Pulled the cover and put it in the only open space left in the garage –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4519.jpg)

Got me thinking about running modified sport . . .

Hey, we can't let Udo have ALL of the fun!  :cheers:

A Safe, Fast and Happy New Year to all. 
Title: Re: Milwaukee Midget
Post by: Freud on January 03, 2012, 07:21:24 PM
Midget, did you survive the New Years celebrations?

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 03, 2012, 09:17:35 PM
Midget, did you survive the New Years celebrations?

FREUD

I have - I don't know about my reputation, though.

My "friends" haven't posted any youtube links - that's promising. 

The reunion's coming up, I see - I think it's the same day that the pitchers and catchers report. 

That's two signs of Spring.  :cheers:

Happy New Year, my friend!

Chris
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 03, 2012, 09:30:23 PM
I have - I don't know about my reputation, though.

My "friends" haven't posted any youtube links - that's promising. 
Chris

One thing is for certain, these days making offensive gestures, expressions or movements won't ensure that people will throw away pictures of you, quite the contrary.... there's one of my dearest with hair over her face like Cousin It and yours truly with a finger jammed in nose and a vacant stare doing the rounds on oldfartbook.........

no, you won't be able to find it. :wink:
Title: Re: Milwaukee Midget
Post by: grumm441 on January 04, 2012, 12:58:57 AM
there's one of my dearest with hair over her face like Cousin It and yours truly with a finger jammed in nose and a vacant stare doing the rounds on oldfartbook.........

no, you won't be able to find it. :wink:

What are you talking about, the one of you and Deb in Frankston,  I found it straight away
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 08, 2012, 11:04:20 PM
Okay, I'm going off of the reservation a bit here.  Nothing to do with the Midget, LSR, or me.  Jon, if you deem this inappropriate, pull it - I completely understand, but it is a cause I've put a bit of effort into, and I think it's important.

This Friday, January 13, Shattered, a Rolling Stones tribute act that I play in, is once again stepping up to the plate to help out our disabled veterans, and if you're in the Milwaukee area, I'd like to have you step out of the house and join us.

Shattered is doing a fundraising show for Guitars for Vets (G4V) at Shank Hall with our good friends, Substitute - Tales of the Who.

http://guitars4vets.org/

Shank Hall
1434 N Farwell Ave
Milwaukee, WI 53202

Yup - Shank Hall, Milwaukee, like in the movie Spinal Tap - that place.

Show at 8:00 PM SHARP

Here's the deal, the math, and the goal.
 
All proceeds are going to G4V from this event. Shank Hall seats in excess of 225 people. Tickets are $10.00 each.
 
It costs $200 to deliver the Guitars for Vets program to one veteran, and that includes lessons and a good quality instrument which the veteran keeps after completing the program.

We're looking to help 10 disabled veterans this weekend, which means we need to see 200 of you this Friday.

Can you help us make Friday the 13th a lucky day for 10 disabled vets?

Representatives from Guitars for Vets will be there to answer any questions you may have regarding the work that they're doing. If you can't make it this Friday, I encourage you to click on the Guitars for Vets website link above, and read through ways that you can help.

Our pledge to you is a fun Friday night, the music of the Stones and the Who, in an excellent sounding room and the company of wonderful people working very hard to help others.

If you can't attend, but would like to help, go to the G4V website above. 

We want to put the healing power of music into the hands of heroes.

Thanks for helping us help.

Chris Conrad



Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 09, 2012, 12:14:31 AM
Put me down for two tickets, I'll PayPal ya.






edit:done.
Title: Re: Milwaukee Midget
Post by: 38flattie on January 09, 2012, 07:00:01 AM
Chris, that's just plain awesome! :cheers:

I'll take 2 tickets. Please send me your Paypal info!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 09, 2012, 10:44:11 AM
Doc - again, my friend - I'll get it to them moui pronto.

Buddy - Thanks for that.

Rather than send it to me, here's a paypal link where you can make the donation directly.

http://www.guitars4vets.org/donate.cfm

If you could let them know that this is in conjunction with the Shank Hall event, that will help with their donation tracking.

G4V is a 501(c)(3) charitable organization with more than 30 chapters throughout the country - including Colorado Springs, LA, San Diego, Charlotte, Portland - So  by helping us here in Milwaukee, we can help a vet just down the street from you.

Thank you, guys.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2012, 11:07:55 AM
A huge "Thank You" to all of you who helped make the Guitars for Vets fundraiser a wonderful success.

While the weather did impact turn-out - Milwaukee's first real snow of the year - we were still able to raise nearly $1100.00 at the door and merch booth. In addition, your additional contributions pushed the total for the event to just shy of $1300.00.

That money will go to help 6 disabled vets receive both lessons and guitars, and get G4V half way to helping a 7th.

So again, thanks to those who contributed, and if anyone would like to further the cause, I encourage them to go to the Guitars for Vets website and make a donation to the exceptionally selfless work that they do.

http://guitars4vets.org/

 :cheers:  :cheers:  :cheers:

Sincerely,

Chris Conrad


 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2012, 08:20:46 PM
Pulled the head – I guess it was running rich –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4532.jpg)

And I have NO idea what’s happening here –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4531.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4530.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4529.jpg)

Appears to be steel – very springy, magnetic – I was hoping to move forward this year without having to disassemble the short block, but if some of this crap is in my oil system, I can’t run that risk.

Well, I was looking for something to do, anyway.  :roll:

Guess I'll start by pulling the valves.
Title: Re: Milwaukee Midget
Post by: 38flattie on January 22, 2012, 08:39:08 PM
That's strange!

Let us know what you find.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2012, 10:35:39 PM
I should rephrase that - the coiled shavings are not magnetic, but a magnet will pick them up.  They look like shavings from a machining process, but aren't brittle enough to be cast iron.  I didn't have anything steel machined in the engine, and there would be no way for pieces this size to have worked their way through the rocker shaft.  The valve springs don't appear to be damaged, and the rockers are aluminum. 

I've got a bottle from Blackstone Laboratories to send an oil sample for testing.  I'll see what that turns up.
Title: Re: Milwaukee Midget
Post by: Captthundarr on January 22, 2012, 10:56:27 PM
Chris, they look like the spring thats inside of some seals. They are found inside and help support the seal lip. That is turly odd. :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2012, 11:37:17 PM
Frank - good call.  That's exactly what they are.  On the A-Block, the springs are on the outside of the rubber seal.  The valve is seeing almost 1/2" movement, and very fast opening and closing events with my cam and rocker geometry.

Note to self - stock seals don't like 9k.

And that would partially explain the excessive carbon buildup, too.

With luck, I'm only out a set valve guides and maybe tappets.

Better in Milwaukee than Wendover.

I'll pull the valves and file a report.

Frank - thanks for that insight - I can sleep tonight.   :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on January 23, 2012, 02:54:37 AM
Chris
I would say the valve seals don't like being hit by the retainers at 9k
Crank it over by hand and have a look how close the the retainers get to the seals
and of course everything gets floaty at 9k
Consider taking the springs off all of them, after all, how much distance will the car cover
does it need to seal that well
And take the sump off and have a look at the oil pickup while you're at it
G
Title: Re: Milwaukee Midget
Post by: Captthundarr on January 23, 2012, 08:27:20 AM
Your welcome Chris. I don't build a lot of "high perfomance" motors but work on some busted ones with wierd problems. See ya in Ohio.
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 23, 2012, 08:51:03 AM
Chris, I think Grumm is probably on the right track. There's probably no reason why the guides should have suffered although it's always worth checking. Good luck!

Pete
Title: Re: Milwaukee Midget
Post by: wisdonm on January 23, 2012, 09:30:46 AM
Hi Chris. Glad it's not serious. Use the Teflon seals without the springs.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2012, 05:47:20 PM
Hi Chris. Glad it's not serious. Use the Teflon seals without the springs.

Don, let me see what it looks like when it comes apart.

So . . . the Brew City Road and Track Timing Association Flying Circus (BCRTTAFC) has meetings just up the street from where I work?

On Tuesdays?

With 2 for 3 rail drinks?

And an open jam?

That's convenient.  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 23, 2012, 07:32:56 PM
Hi Chris. Glad it's not serious. Use the Teflon seals without the springs.

Don, let me see what it looks like when it comes apart.

So . . . the Brew City Road and Track Timing Association Flying Circus (BCRTTAFC) has meetings just up the street from where I work?

On Tuesdays?

With 2 for 3 rail drinks?

And an open jam?

That's convenient.  :cheers:

So, are you guys conversing with secret hand signals or invisible ink or something?.....
Title: Re: Milwaukee Midget
Post by: wisdonm on January 23, 2012, 08:36:51 PM
 That's Brew City Road and Track Timing Association Flying Circus Band, unofficially.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2012, 09:56:38 PM
Sorry, Doc - We're speaking Mowogish.

It's kind of a dialect.

Probably the "2 for 3 rail drinks" that stumped you, aina hey?    :wink:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 23, 2012, 10:16:08 PM
Oconomowogese?

Oconomowogali?

Oconomowogish
Title: Re: Milwaukee Midget
Post by: Tman on January 23, 2012, 10:34:33 PM
I just like saying Oconomowoc and Chequamegon. :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 24, 2012, 10:49:12 AM
Hint:  Proper pronunciation of Chequamegon has three syllables and the "q" is silent.
Title: Re: Milwaukee Midget
Post by: grumm441 on January 24, 2012, 03:55:53 PM
Mowog?
Wasn't that the kid from jungle book
G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 24, 2012, 05:22:55 PM
Mowog?
Wasn't that the kid from jungle book
G

close, but no dice.....Mowgli.....I'll just give you the bare necessities here because we are supposed to be talking about Chris's kaa.. :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 27, 2012, 12:40:08 AM
. . . we are supposed to be talking about Chris's kaa.. :wink:

"kaa" - that sounds true.

When Kate went to a reading and book signing by David Sedaris, he drew a picture of a kite on the inside of the cover, and wrote beneath it, "If you lived in Australia, this is how they would pronounce your name". :-D

Well, here’s a thinker.

As Frank called it, it was the spring that goes around the valve guide seal.  Here’s the one that remained in place, though hardly intact, alongside a new seal, of which I have extras –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4536.jpg)

Here’s the center intake valve guide seals – slightly - oh so slightly hammered, maybe even still usable, but standing proud about 3/32 of an inch from the height of the exhaust valve guides, which don’t have seals and were unaffected -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4535.jpg)

Grummy’s suggestion was to skip the springs, but I suspect I’d still be pulverizing the seals.  Of course, by the time the Colonel made his suggestion to check the clearance between the keeper and the seal by turning it over by hand, I had already pulled the head.  :|

 
Wisdonm and I met up for drinks on Tuesday (and we will do this again) with Dick Luening, probably the foremost authority in Milwaukee regarding things MG, and we were unable to come up with a source for Teflon seals.  The carbon buildup on the top of the pistons coincided with the destroyed springs.  The cleanup of the piston tops was quite oily, and while I still suspect that I’m running rich, I also suspect I was sucking some oil into my intake charge.

I’m going to look into different retainers, or possibly see if I can have the ones I’ve got machined for clearance.  Another option might be having a new set of guides pressed in with provisions for a different seal.

Yeah, it’s a thinker.
Title: Re: Milwaukee Midget
Post by: grumm441 on January 27, 2012, 02:00:15 AM
Looking at them, I would suggest that you need to machine a bit off the top of the guides so as the rockers don't hit them
I'm also surprised it didn't break something, but I guess if it's using the seals as bump stops it should be OK
G
Title: Re: Milwaukee Midget
Post by: Tman on January 31, 2012, 04:16:25 PM
My pal Rocky had this problem and posted over on the HAMB with his Poncho. He was able to trim the SEAL down a tad and get the clearance needed.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on February 01, 2012, 03:15:28 AM
I'd assemble a valve with a soft spring and use a DTI to check how much clearance you need.

Also... What valve springs do you use?  They look like singles.  I used ISKY springs,although only to 8500.  You'll need something special for the revs you want.  Your valves sounded like they were floating in the clip you posted, maybe it's the sound quality, or maybe it's just me, but it sounded strained at high revs.

I never used stem seals.

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2012, 09:42:03 AM
using the seals as bump stops
That seems to be the case.  I'm looking at a set of modified Triumph-type guides with the teflon seals.

What valve springs do you use?  They look like singles.  I used ISKY springs,although only to 8500.  You'll need something special for the revs you want.  Your valves sounded like they were floating in the clip you posted, maybe it's the sound quality, or maybe it's just me, but it sounded strained at high revs.

I never used stem seals.

Andy

Andy, the springs are Crane, a set of NOS I procured from a Mini spares shop on your side of the pond.  They are dual springs, and quite stiff - stiffer than the Isky's I removed, which are still in good shape.

No seals - and I suspect you push yours pretty hard - you're not the first person to recommend that.
Title: Re: Milwaukee Midget
Post by: Anvil* on February 01, 2012, 06:01:04 PM
One trick I've only seen on motorcycles is to cut an internal O-ring groove near the valve head end of the valve guide (intake). The exhaust can be run without a seal since it won't mess up an engine using carbs without O2 feedback.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2012, 06:49:01 PM
One trick I've only seen on motorcycles is to cut an internal O-ring groove near the valve head end of the valve guide (intake). The exhaust can be run without a seal since it won't mess up an engine using carbs without O2 feedback.

There is a simple and elegant solution - I'll talk to my machine guys.

By the way - go up to Andy Cooke's post, click on his Youtube vids, and check out the screaming Renault he's put together.  I'm somewhat shocked as to how close they let the spectators stand to the track.  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 16, 2012, 10:08:48 PM
Just got off the phone with APT in Riverside.  I discussed with Phil (he road races an Elva  :-o sweet) the carbon build up and talked through a few possibilities.  I ordered up a new set of brass floats to replace the goofy plastic ones that seem to be standard issue on newer Webers - it's possible that my rich condition may have been in part due to the newer floats being difficult to adjust properly and a lack of information as to how to set them.  All of the books I have illustrate and indicate brass floats, they're interchangeable with the plastic ones, and this should assure a more accurate set-up.

We also discussed jetting for Bonneville.  He seems to think my air correction jets, emulsion tubes and idle jets are pretty close to where they should be, but he's sending out 3 pairs of main jets to help me dial it in a little closer.  I just picked up an A/F meter, and if I can get it close here at 700 feet elevation, I'm hoping to be able to simply change out a pair of mains when I get to Bonneville, if necessary.

We also discussed the issue I've had with the keepers tapping the umbrellas.  APT makes a valve guide that addresses this issue.  As these guys are the experts, I'm thinking of packing the head off and have them do the operation, and see if there are any other things they might be able to bring to the table.

Other than that, I had a bit of an E-Bay frenzy - selling off some items from my basement.  It's amazing how you can turn a mandocello, some yestertech guitar gear and a few old speakers into a Hans device - or at least enough cash to get one.  It's got me seriously looking a little deeper into my closets - this racing stuff is EXSPENSIVE!
Title: Re: Milwaukee Midget
Post by: maguromic on February 16, 2012, 10:14:58 PM
I have found the newer Webers (made in Spain) very difficult to tune versus the older ones from Italy.  Your assumptions of the floats is spot on.  Tony
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 16, 2012, 11:56:10 PM
Other than that, I had a bit of an E-Bay frenzy - selling off some items from my basement.  It's amazing how you can turn a mandocello, some yestertech guitar gear and a few old speakers into a Hans device - or at least enough cash to get one.  It's got me seriously looking a little deeper into my closets - this racing stuff is EXSPENSIVE!

pity I didn't think of my mate Mick for that Mandocello, you could have bought a HANS if he'd bought it.

I'll give you $500USDfor that crappy ol' Vibro-King  :wink:

Yours in Telecasters Dr G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2012, 12:01:58 AM
Other than that, I had a bit of an E-Bay frenzy - selling off some items from my basement.  It's amazing how you can turn a mandocello, some yestertech guitar gear and a few old speakers into a Hans device - or at least enough cash to get one.  It's got me seriously looking a little deeper into my closets - this racing stuff is EXSPENSIVE!

pity I didn't think of my mate Mick for that Mandocello, you could have bought a HANS if he'd bought it.

I'll give you $500USDfor that crappy ol' Vibro-King  :wink:

Yours in Telecasters Dr G.

No offers yet, but . . .

http://milwaukee.craigslist.org/bar/2806942587.html
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 17, 2012, 12:38:59 AM
WTF, I was kidding. :roll:

You can't sell that!!!!

After the car is crashed , the house reposessed, the missus gone, you will need a side table in your bed-sit. You can put your photos on top of it and plug your Tele into it.......and you'll know, no-matter how shit things have turned you still SOUND good.


You know it's the truth.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2012, 12:52:58 AM
Strategy, chief, strategy.

A. If some fool actually gives me 3 large for it, I'll go get another one for half that and bank the rest.
B. If a nice Midget or B can be had in an even-up trade, I'm one step closer to getting Kate behind the wheel - and she'll look STUNNING pulling into work in one.
C. If it doesn't move, I'll have a VERY LOUD 78 lb. side table in my retirement that I'll have to have the neighbor kid move in order to sweep behind it.

It's a no-lose situation.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2012, 12:38:42 PM
When you build a race car, you have to keep nourished.  And as I’m building a British car, I figured some proper pub grub might help me develop some ethereal insight into the mystical engineering methods brought to bear on the Midget.

I pulled out my tattered copy of “The Complete and Unabridged Culinary Art of the British Isles” and studied it cover to cover.  Took about 15 minutes – it’s only eight pages, three of which are advertising.

Anyway, seeing as St. Patty’s day is right around the corner, and about the only thing the Brits and the Irish can agree upon is Bangers and Mash, I called my butcher and asked if they could grind up some bangers for me.  God only knows what’s in them, but after three weeks, he was able to source the proper spices and filler, and this morning, I picked up 3 lb’s. 

Breakfast of champions!
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4578.jpg)

Irish variation.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4579.jpg)

Now – back to the garage.
Title: Re: Milwaukee Midget
Post by: 38flattie on February 18, 2012, 03:37:05 PM
Chris, My advice would be to stick to the 'canned' and 'bottled' portion of the meal! :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2012, 05:01:14 PM
Chris, My advice would be to stick to the 'canned' and 'bottled' portion of the meal! :-D

Good call - wish I had seen it before I ate.  Seems the "ethereal insight" has turned me into a tail gunner . . .  :oops:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 21, 2012, 10:41:12 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4582.jpg)

Let's see if this will work.  :wink:
Title: Re: Milwaukee Midget
Post by: grumm441 on February 22, 2012, 03:12:11 AM

Let's see if this will work.  :wink:

Are you getting this confused with the screen door forum?
G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 22, 2012, 05:13:51 AM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4582.jpg)

Let's see if this will work.  :wink:

Hmmmmmmm, swing away helmet pad?
Title: Re: Milwaukee Midget
Post by: 38flattie on February 22, 2012, 07:52:29 AM
Better moustrap? :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2012, 09:09:55 AM
yup
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2012, 11:22:08 AM
Here's what I'm thinking -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/headrestraint.jpg)
Title: Re: Milwaukee Midget
Post by: 38flattie on February 22, 2012, 11:40:46 AM
Looks good, Chris! :cheers:

That certainly makes more sense than what I was thinking  :-D:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2012, 11:48:01 AM
Looks good, Chris! :cheers:

That certainly makes more sense than what I was thinking  :-D:

Don't know, Buddy - your idea might be safer . . .
Title: Re: Milwaukee Midget
Post by: Geo on February 22, 2012, 05:40:49 PM
Just out... the best 5 beers in a can.  There's one in your area.  How's it for a breakfast drink?

CynicAle 16 oz

If you're in Minneapolis, head to any good liquor store for a four-pack of Surly Brewing Co tall boys. Surly offers all of its yearly and seasonal beers in cans, but we like the CynicAle the best. It's a Belgian beer, so it's light and crisp and perfect for summer. A note: If you're not in the Twin Cities, it's tough to find, so we suggest you start making friends from Minneapolis now.

Now about that thing you are building... go with 38flattie's plan  :-D

Geo
Title: Re: Milwaukee Midget
Post by: Tman on February 22, 2012, 05:47:22 PM
I prefer Surly Furious and stock up on it while in the cities :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2012, 07:11:14 PM
If you're in Minneapolis, head to any good liquor store for a four-pack of Surly Brewing Co tall boys.
Geo

 :?

I've spent a little time in Minneapolis, and I was unaware that there WAS a good liquor store.

We always made runs to LaCrosse.

Of course, I'm a bit spoiled here in Beerhaven . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2012, 05:34:48 PM
That was tedious.

Here are the old floats – actually, the newer version that Weber includes with their DCOE’s these days –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4583.jpg)

Most of the cogent set-up manuals for these things – and there aren’t many out there, most of it comes down to voodoo and tribal knowledge – show set-ups with the older brass floats.  Rather than try to guess with the plastic floats, I installed a set of the older style brass units –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4589.jpg)

Which, of course, were twisted, straight out of the box.  After weighing them to assure the proper weight, I grabbed a beer and carefully twisted them into shape –

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4590.jpg)

And proceeded to set them to the proper height, which is accomplished with more twisting of metal tabs, reinstalling, and general farkling around.

It’s right, at least according to the books.  I’ll know more when I head back to the dyno.
Title: Re: Milwaukee Midget
Post by: 38flattie on February 25, 2012, 06:32:41 PM
Does the beer give you the muscle building protein to have the strength bend those float wires, or the vision to see when they are level? :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2012, 06:49:06 PM
Does the beer give you the muscle building protein to have the strength bend those float wires, or the vision to see when they are level? :-D


Beer provides the distraction.  Tedious adjusting requires one to constantly be stepping back from the process, reassess, recalculate, and redevelop your plan. 

Beer is critical to that process – it provides the reason for “stepping back”.

It's not the work, it's the periodic breaks from the work that prevent me from turning $40.00 worth of poorly constructed Spanish brass into .50 cents worth of Milwaukee scrap.

You heard it here first - save money - drink beer.
Title: Re: Milwaukee Midget
Post by: Captthundarr on February 25, 2012, 09:35:56 PM
 :cheers: :cheers: :cheers:Also works as swing lube for those who chase golf eggs.
Title: Re: Milwaukee Midget
Post by: grumm441 on February 26, 2012, 03:22:48 AM
I'm with you Chris
I could be a watching one of Goggles's bands, the T-Bones, who are playing at a bar two suburbs away
But that would involve two rides in a taxi and spending cash i don't have
Or I could respoke my Ducati wheel at home with a homebrew in front of the teev
G
(http://i219.photobucket.com/albums/cc28/grumm441/Lounging.jpg)

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2012, 09:32:34 AM
Hey, Grummy -

I didn't know you played, too.  Can't quite make out the amp - whatcha got there?

There are some nights when I'm playing that the alternative of truing up the spokes on the MGB sounds like a nice alternative.  Sometimes our audience just doesn't get it.  This from our website -


Do you play any Kenny Chesney?
 
You guys should all wear cowboy hats.
 
Do you play any songs I know?
 
I should be your singer. I'm a really good singer.
 
My cousin's band knows ALL Garth Brooks' songs!
 
The mix sounds...weird.
 
Can you sing happy birthday to my friend on stage?
 
If you guys were better looking you'd be really popular. (My response to this girl was, "If you were better looking, you wouldn't have to pay for your own drinks.)
 
Can I sing happy birthday to my friend on stage?
 
Five bucks! You guys aren't worth paying five bucks!
 
Can you guys turn down?
 
You guys should all wear cowboy boots.
 
Do you guys know any Ke$ha?
 
But I was already here drinking! I shouldn't have to pay!
 
Have you guys ever done popular music?
 
You guys should have uniforms.
 
Why don't any of you guys wear chaps?
 
That one guy in your band is...weird.
 
Do you know any good country music? Like the Eagles?
 
You guys would be totally hot if you were younger.
 
Do you play any songs we can dance to?
 
Bands never make me pay to get in!
 
Kenny Chesney is totally NOT gay! He was married to Renee whats-her-name.  (This was in response to an earlier question about chaps, in which I said to the woman that I had loaned mine to Kenny Chesney, and he was across the street, dancing at La Cage.)
 
You know who'd really like your guys' music? My grandpa. He's dead.



Yup, it's nights like that that make quietly working on an MG with a cold beer seem like a logical endeavor.
Title: Re: Milwaukee Midget
Post by: Tman on February 26, 2012, 10:16:11 AM
I am lazy today, did you post a link to your music?

If you want to read good comments, go to the Gibson site and read the comments about the new Firebird X!
Title: Re: Milwaukee Midget
Post by: Captthundarr on February 26, 2012, 10:18:57 AM
Chris, Me and Amy LOFAO, been there with me old band. I don't get near as much criticism working on the camaro. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2012, 10:40:53 AM
I am lazy today, did you post a link to your music?


In fear of having to smack down a bunch of other hecklers -

http://honkytonkitis.net/

Title: Re: Milwaukee Midget
Post by: gkabbt on February 26, 2012, 11:06:11 AM
I am lazy today, did you post a link to your music?


In fear of having to smack down a bunch of other hecklers -

http://honkytonkitis.net/



Chris Conrad (Electric/Baritone guitar) - A current member of the group Shattered (Rolling Stones covers). Formerly of the Freddie Lee Band and Spock the Novelist. Wherever you go in the music community, everybody knows Chris. And that's in a good way, not like a venereal disease way.

ROTFLMFAO

Gregg
Title: Re: Milwaukee Midget
Post by: Tman on February 26, 2012, 11:10:46 AM
I am lazy today, did you post a link to your music?


In fear of having to smack down a bunch of other hecklers -

http://honkytonkitis.net/



Ahh, real country and western! Roots music, it is crazy that so-call rock and country have gotten so far away from their roots. Carlas group" Inclined" just did another Patsy Cline show at the Western Heritage Center out here. Local radio even did a broadcast of the show yesterday.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2012, 11:29:25 AM
Thanks, all - it's sort of tongue in cheek, but I'm fortunate enough to be working with a writer who really does have an abiding love for what country music was.

And it gives me an opportunity to show off my mother's craftwork as a seamstress -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4580.jpg)

Trent - There's a group playing at the Deadwood Mountain Grand Cascino on St. Patty's Day.  They're called Reilly, and I've worked with them a number of years on and off, including playing a few songs on their Christmas album.  Show's at 7:00.  It's a hard kickin' Celtic/Pop/Rock band.

There's your Guinnes excuse. 

Title: Re: Milwaukee Midget
Post by: Tman on February 26, 2012, 11:35:23 AM
Thats a long drive but Carla and I went out for the first time in ages last night and had fun. Might be worth the trip, thanks for the tip! DMG is bringing in a ton of artists.

http://deadwoodmountaingrand.com/entertainment/main-stage.html

hahaha, just scrolled down and saw HUNKS. Think I will pass on that one!

Edit. Looking at their vids I think they played out here a few years back at what used to be an Irish Pub. They truly rock and put on a good show!
Title: Re: Milwaukee Midget
Post by: grumm441 on February 26, 2012, 04:06:32 PM
And my old favorite

Play something YOU know

Nope, I don't play anymore.
I'll stick with something I'm still good at
G


Title: Re: Milwaukee Midget
Post by: Moxnix on February 26, 2012, 04:50:38 PM
Chris, who is LeRoy?

I'm fixin' to fill the webcast bandwidth with Honkitonitis if allowed back at The Shootout in September.

Grumm, I assembled bicycles whilst attending university in Germany, including building wheels, 'cept the head mogo kept the truing stand on his office desk and would always say, "Jah, jah, I'll teech you, but now, pleeze, I am too busy."  I think he was afraid I'd marry his daughter.  Got back to Seattle eventually and built wheels at Poke's Cycle to become proficient.

Might have to order a few more Milwaukee's finest CDs to give to my local community radio station to bring on the twang.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2012, 04:59:01 PM
Chris, who is LeRoy?

Max - did you ever see the movie Spartacus?   :wink:
Title: Re: Milwaukee Midget
Post by: Tman on February 26, 2012, 07:40:51 PM
Chris, who is LeRoy?

I'm fixin' to fill the webcast bandwidth with Honkitonitis if allowed back at The Shootout in September.

Grumm, I assembled bicycles whilst attending university in Germany, including building wheels, 'cept the head mogo kept the truing stand on his office desk and would always say, "Jah, jah, I'll teech you, but now, pleeze, I am too busy."  I think he was afraid I'd marry his daughter.  Got back to Seattle eventually and built wheels at Poke's Cycle to become proficient.

Might have to order a few more Milwaukee's finest CDs to give to my local community radio station to bring on the twang.



It is funny the overlap between bikes, cars, motocycles and airplanes happens with the REAL gearheads! 15 years working in the bicycle business in the last 20 myself.
Title: Re: Milwaukee Midget
Post by: Moxnix on February 26, 2012, 07:56:54 PM
Chris, who is LeRoy?

Max - did you ever see the movie Spartacus?   :wink:

Leroy Anderson, The Phantom Regiment?  Needs more cowbell.  Or the chuff & puff of my long gone recalcitrant Matchless G80.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 27, 2012, 05:12:15 PM
Chris, who is LeRoy?

Max - did you ever see the movie Spartacus?   :wink:

Leroy Anderson, The Phantom Regiment?  Needs more cowbell.  Or the chuff & puff of my long gone recalcitrant Matchless G80.

http://www.urbandictionary.com/define.php?term=I%20am%20spartacus
Title: Re: Milwaukee Midget
Post by: Moxnix on February 27, 2012, 06:22:53 PM
Alles in ordnung!
Title: Re: Milwaukee Midget
Post by: Stan Back on February 27, 2012, 06:40:18 PM
Ah, the premises for the hit game show "To Tell the Truth".
Title: Re: Milwaukee Midget
Post by: grumm441 on February 28, 2012, 03:27:57 AM
Chris, who is LeRoy?

Max - did you ever see the movie Spartacus?   :wink:

Leroy Anderson, The Phantom Regiment?  Needs more cowbell.  Or the chuff & puff of my long gone recalcitrant Matchless G80.

http://www.urbandictionary.com/define.php?term=I%20am%20spartacus


"I'm Brian and so is my wife"

G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2012, 07:36:49 PM
"Bruce here teaches classical philosophy, Bruce there teaches Haegelian philosophy, and Bruce here teaches logical positivism. And is also in charge of the sheep dip."

Title: Re: Milwaukee Midget
Post by: grumm441 on February 28, 2012, 09:15:12 PM
I don't believe we can show that particular clip o. The teev
In Aus anymore. Non PC
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2012, 11:50:11 PM
I don't believe we can show that particular clip o. The teev
In Aus anymore. Non PC
G

5000 people pose naked for an hour in front of the Sydney Opera House, and it's called "art", but a 40 year old Monty Python script that ties the words "G'day" and "sheep" together is non grata.

Seems we've misplaced "sense" somewhere between "sensational" and "sensitive".

Packed off the head to APT in Riverside - they've got a fix for my valve guides, and I'm going to have them re-index the valve depths and maybe skim a few thou.
 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 29, 2012, 01:05:47 AM
... Seems we've misplaced "sense" somewhere between "sensational" and "sensitive"...
I'll keep repeating that line until it rolls effortlessly off my tongue...
Title: Re: Milwaukee Midget
Post by: Rob on February 29, 2012, 01:17:01 AM
Seems we've misplaced "sense" somewhere between "sensational" and "sensitive".

and a serious lack of "common"!!
Title: Re: Milwaukee Midget
Post by: grumm441 on February 29, 2012, 03:27:04 AM

5000 people pose naked for an hour in front of the Sydney Opera House, and it's called "art", but a 40 year old Monty Python script that ties the words "G'day" and "sheep" together is non grata.

Seems we've misplaced "sense" somewhere between "sensational" and "sensitive".


Nudity is fine
And it's even OK to use all of the curse words except the "C" word on free to air television here
However the aforementioned clip makes "unacceptable" references to homosexuals and Aborigines, and therefore contravenes both the race and the sexual discrimination act, making it unacceptable for the Australian censors.
Did I mention that in Australia we do not have the right of free speech
G
http://www.youtube.com/watch?v=qJkO-EKRVd0&feature=related
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 07, 2012, 08:40:43 PM
Just got off the phone with Dave Anton at APT – they’ll be starting work on the head this week – new valve guides for sure, hoping to even up the valve depths and a bit of a shave off of the face.  He needs to take a closer look at the head, but the initial diagnosis is that it’s all pretty routine.

I also ordered up a new set of adjusters, and here’s why –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4591.jpg)

There’s no indication of any wear in the cup of the pushrods, but I’ve got 3 adjusters that look like this.  They should have been harder than this, but running at .025 lash certainly didn’t help.  Details.
Title: Re: Milwaukee Midget
Post by: Jon on March 08, 2012, 05:38:14 AM
Do they coincide with the valve guides that looked like they copped the worst pounding?

jon
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2012, 09:57:31 AM
Do they coincide with the valve guides that looked like they copped the worst pounding?

jon

No, not really - good thought, though.  The one in the picture is the worst of the three, and it is on an intake, but the other two are on an exhaust and an intake.

The adjusters are out of what's called an "A+" block for the MG Metro/Mini, and they are stock replacements from Minispares.  As to who manufactured them, when, where, or to what standard, in this day and age, who knows?  I'm putting a lot of valve pressure on this valve train, with lift at the valve of almost 1/2 inch.  It's not a fun environment, but I think they were just improperly hardened.

You know, I just sat here and stared at the picture for a couple of minutes.  When I get home, I'm going to grab my micrometer and check the diameter of my balls.

Yes, and then I'll measure the adjusters . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 08, 2012, 10:45:57 AM
He,he, he.
Chris, just curious to know, how much spring pressure are you running in that little screamer?
Title: Re: Milwaukee Midget
Post by: grumm441 on March 08, 2012, 04:03:53 PM
So the pushrod is straight isn't it?
I guess you also have to look at the angle that it is working over. It looks like it is moving to a point where it is going past the the radiused (is that a word) area of the ball and socket. I would like to see the movement of that rocker thru a whole rotation of the cam
Oh and http://www.writeupsidedown.com/
G
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 09, 2012, 12:51:07 PM
˙ƃuıɥʇ pɐq ɐ ǝq pןnoɔ sıɥʇ uɐɯ ʍɐ :-D
Title: Re: Milwaukee Midget
Post by: Ron Gibson on March 10, 2012, 10:47:50 AM
MM
  IMHO   Jesel says to not have over 1 1/2 turns out from seated on your adjusters as a starting place. The one on the right appears to be way more than that. Do all of the scored ones have the adjustment out like that? If they are out too much your rocker geometry is way off (needs longer push rods) and imposes too much load when trying to start to open the valve.
 
Just my $.02 and worth what you paid. :-D

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2012, 02:54:53 PM
Frank, Grummy, Ron, thanks for checking my work -

Ron - The adjusters are where they are right now so I could relieve the pressure on the rockers and remove the shaft and head.  This is from two years ago with a reground cam with a smaller base circle.  The cam in it now was ground from a new billet and sets the pushrods a bit higher into the socket.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3707.jpg)

When the head comes back, I'll need to mock it all up again and determine my pushrod length.

Grummy - Pushrods are straight, but your point on the radiused end of the pushrod is a good one.  Let’s see what the new adjusters look like.  By the way, if we continue the use the word "radiused", we can MAKE it a word - Funk & Wagnalls be damned.


Frank, the Crane springs should be delivering about 75-80 lbs to the seats.
Title: Re: Milwaukee Midget
Post by: grumm441 on March 10, 2012, 09:09:14 PM
The rocker geometry is also a big question mark
I didn't pay proper attention to the geometry on the spigot of sunshine motor and had some problems
The rocker was running out of slot at full lift
However they showed up pretty quickly on the dyno
Although looking at that picture, is it possible the pushrod is running into the body of the rocker at full lift
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2012, 11:43:18 PM

Although looking at that picture, is it possible the pushrod is running into the body of the rocker at full lift.
G

Thanks, Grummy - I'm not seeing any indication of that on the rockers - they're aluminum, and there's no nibbling there.

I'm not a big fan of shims, but I don't have a problem with machining down the pedestals or pushrods.

Everything is going to change a bit when the head comes back, but any thoughts I can get ahead of time - hey - forewarned is forearmed.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 15, 2012, 10:01:28 PM
Still waiting on the head – seems between the time I sent it in and the time that APT received it, a few other racers beat me to the queue – it is that time of year. 

Dick Luening has a sign up in his MG shop, which reads, “We interrupt this marriage for Racing Season.”  While I find Dick’s sign humorous, I know I need to maintain some balance with Mrs. Midget.  She has been an absolute trouper with respect to this goofy endeavor, and I’ve made a point to spend some extra time with her this winter.  We’ve taken in a couple of plays, went down to Chicago to catch Black 47, and we’ll be seeing Nick Lowe next month.  There will no doubt be a few things I’ll need to do around the house this spring before I can beg off completely to the garage with a sixer of Pabst and the Cubs on the radio, but I’m completely fine with that.

I did get my new linkage for the carb today.  The old one was a contrivance I cobbled together out of a piece of angle iron and a drilled out gas fitting.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3778-1.jpg)

It worked fine, but it only worked on the manifold that I had set it up for, which has an attachment boss.  I want to be able to swap out manifolds during my next dyno session, and maybe even at Bonneville.  Seeing as the new unit attaches to the carb rather than the manifold, it turns that whole operation into an 8 bolt change-out with no adjustments necessary.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4615.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4614.jpg)

If I’m careful, I won’t even need to disconnect the fuel line.

I've got my good friend and keyboard virtuoso, Rob Pfeiffer, working on some T-shirt art work.  Promises to be kinda gnarly.
Title: Re: Milwaukee Midget
Post by: 38flattie on March 15, 2012, 10:05:20 PM
Chris, you're a smart man! Smart men know when 'Mama ain't happy, ain't nobody happy! :-D

Carbie setop looks nice!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 18, 2012, 01:52:28 AM
Thanks, Buddy.  It will be very practical, and probably safer in the long run.

Every now and then, you’re scoping out the Flea-Bay, and something comes up you just don’t expect.  You may not wind up buying it, but it might lead to a very enlightening conversation with the seller.
  
http://www.ebay.com/itm/Dry-Sump-Oil-Scavenge-Pump-BMC-XSP-F-Jr-Spridget-Mini-all-displacements-/190651749031?hash=item2c63bad2a7&item=190651749031&pt=Race_Car_Parts&vxp=mtr

A BMC Works dry sump pump?  Cam drive?  Formula Junior?  I didn’t know that they had made such a thing.  

My inner geek got the best of me, so I dropped him a note, and 5 minutes later I was knee deep in a phone conversation with a guy who had extensive knowledge of the short-stroke, factory A-block motor I’m cloning.  One hour and forty minutes, and two pages of notes later, I’ve come away with a few more tricks to finish my tweaks.

So Mike, (I took notes, but did I get his name right?  :| MARK) if you wind up reading this, thanks for your time today – I am very grateful.
Title: Re: Milwaukee Midget
Post by: Tman on March 18, 2012, 09:42:50 AM
Here it is PBR and the Rockies :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 18, 2012, 10:43:07 AM
Yep Chris, you learn the dangedest thangs from the some stranges sources (eeek-bay)
Frank
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2012, 12:16:48 PM
Hi Midget,

Well, ahem, stayed up until 04:30am CDST reading all 64 pages of your build blog.  My curiosity has been piqued, to say the least.  Several thoughts have occurred to me since our conversation and thence reading the build diary.   In no particular order, here goes:

1)  Stop using the stock clutch slave cylinder immediately.  Use a modified Saab center mount, on the input shaft sleeve of the trans, with a remote bleeder on the firewall.  Plumb this with aeroquip.   A good machinist can fabricate the adaptor.  This setup is now probably available complete through specialty Spridget/Mini folks.  This solves the problem of bleeding the clutch AND gives more clearance to the frame in a tight spot.  I don't know what your clutch finger height is and this is critical for proper setup since the Saab slave cylinder has limited travel.  The length of the adaptor to mount the slave cylinder will need to be very precise.  And do not forget that as the clutch disc wears, the pressure plate fingers MOVE TO THE REAR OF THE CAR.  Not having enough clearance between the throw out bearing face and the fingers results in....potential clutch slippage and crank/thrust washer WEAR.  This needs to be worked out with the engine/trans on the work bench.  (I no longer willing to work on the floor or in the dirt.....ageing is such a pain!)

2)  I am just thinking out loud here and getting ahead of where you are in the car's development.  But I am wondering if you are allowed to run a Spridget trans with Hewland gears inside?  These exist, and although expensive, I am wondering if said item allows overdrive/underdrive top gear ratios?  Does anyone out there know?  My thought is that Hewland gears allow top gear splits on the order of .04 difference.  Your standard trans 4th gear ratio is: 1 to 1.   Your diff ratios options are 4.22/1 & 3.90/1   If you get close to the I/GT (?) record at some point, splits on 4th gear ratio of: .92/1; .96/1; 1.04/1; 1.08/1; etc, MIGHT prove useful in setting a new record.  OR.... is there a 4.10/1 or 4.11/1 diff available for these beasts? 

3)  Have several thoughts on your engine issues, but I want to get my thoughts in order first.   I will say this though, after 35 years of building & dyno tuning racing engines, high speed misfires (even slight ones) are typically 3 things:

A)  Poor/inadequate fuel delivery and/or fuel curve drastically rich/lean.  Putting my Weber thoughts in order before posting.   :|
 
B)  Ignition timing inadequate (poor spark at/in combustion chamber) or ignition timing significantly off from what is required.   Talking about ignition timing in terms of crank degrees is meaningless here.  My experience is that rod length/stroke ratios have significant impact on "crankshaft degrees of ignition timing".  This is because ultra long rod length/stroke ratios (as you have) cause the piston to "dwell" more BTDC & ATDC.   (Causing decreased valve/piston clearance as well)  Rather than think in crank degrees, think in terms of piston movement in thousanths of an inch, BTDC.  Also, along these same lines regarding ignition timing:  spark plug type (not manufacturer) DRAMATICALLY AFFECTS TOTAL TIMING, HOWEVER YOU MEASURE IT!!!   A retracted gap spark plug requires MORE ignition than a projected nose spark plug!  THINK ABOUT IT..... it is about the total length of the flame path in the combustion chamber.   Shorter flame path = less total ignition timing required.  Longer flame path = more total ignition timing required.  Sometimes the physical requirements of the engine or the heat of combustion (ie: Top Fuel) require using a short nose or retracted gap spark plug.   I have seen more than one engine melted by a change from a retracted gap spark plug to a projected nose spark plug without the needed reduction in total ignition timing.   "Indexing" of spark plugs can also change the ignition timing requirement.  Sorry for getting a little off topic here, pet peeve of mine.   :x

C)   Inadequate valve spring pressure, both open & seated.  This is a very technical subject, but in general terms: Higher valve train mass/high valve train moment of inertia/higher engine speeds/higher cam flank accelerations, etc., REQUIRE more valve spring pressure to CONTROL valve train motion.   Years ago I did some 1275 engine development for a friend who raced a Sprite in SCCA F/Production.  He was always close to the front of the pack & even won the occasional National race.  One session on the dyno revealed an engine that would not run above 7000rpm with heavy load.  Keep in mind that this was a quasi-competitive car/engine/driver combo.   A valve spring change resulted in an engine that would pull cleanly to 9000rpm.   Some minor tuning of the carbs & ignition timing checking led to:  Race win & NEW F/Production LAP RECORD AT THE JUNE SPRINTS @ ROAD AMERICA!!   :-D

IT'S ABOUT SOLVING THE PROBLEM, NOT THE SYMPTOM.    :-D

I'm sure we will talk/blog some more.  Might be motivated to work for/trade parts for decent microbrew.   Only one request, no more using the P****** word around a lifelong Bears fan!!!!!!!!!!!!

 :cheers:
MB
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 18, 2012, 07:26:02 PM
Fordboy628, welcome to the forum, and again, thanks for your time and interest.

You're looking for Microbrews, eh?  Ask Tman about my selections for out-of-towners - I'll always trade time/parts/conversation for beer.

If you spend a little more time on these forums, you will see some builds and projects that are so out of the ordinary, so varied, and just so darned interesting, you'll wonder why you haven't been here before.

We take cat skinning to the next level - we actually develop recipes.   :wink:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 19, 2012, 10:57:38 AM
Wow, what a great location!  I've never seen that one - and I've heard Wisconsin referred to as many things over the years.  Super good welcome to you.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 19, 2012, 11:43:21 AM
So here I sit, in a no-man's land, dividing the UP and Illinois. 

History lesson.  If not for a pooly drawn map of Lake Erie, the Toledo War, and the enabling act, Chicago AND the Upper Peninsula would be in Wisconsin.

So to my friends in the "lost territories" -

 :cheers: 
Title: Re: Milwaukee Midget
Post by: wisdonm on March 19, 2012, 12:46:41 PM
That history is true, but we would have given Chicago back.   :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on March 19, 2012, 06:32:01 PM
Fordboy628, welcome to the forum, and again, thanks for your time and interest.

You're looking for Microbrews, eh?  Ask Tman about my selections for out-of-towners - I'll always trade time/parts/conversation for beer.

If you spend a little more time on these forums, you will see some builds and projects that are so out of the ordinary, so varied, and just so darned interesting, you'll wonder why you haven't been here before.

We take cat skinning to the next level - we actually develop recipes.   :wink:



Yup, he knows his microbrews and Wisco has some of the best :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2012, 07:15:57 PM
As I contemplate my last bottle of Sierra Nevada "Tumbler"  :cheers:, my navel lint and other issues of earth shattering importance, I am motivated to request a couple of bits of info on your build:

1]  What is the casting # of the cylinder head you are using?  Does it have the lower oil crossfeed passage?  Or does it have the upper oil crossfeed passage?  Whilst digging through a pile of BMC bits in the "garage" (or more correctly "the woodshop") tripped over a Cooper S 1098 bare head, casting #AEG163.  It has the smaller combustion chamber & bigger valves AND more importantly, the upper oil crossover passage.  Head is virgin.

2]  After tiring of contemplating the navel lint, I became desirous of knowing all the specs/sizes on your 45DCOE.  Is it possible for you to put together a listing?  Also tripped over A SINGLE 45DCOE ON MY SHELF (ITALIAN CASTING)!!  I am entertaining the idea of loaning it to you as a dyno alternate setup?  Any thoughts??  Also entertaining the idea of using what is known as "Split 45's" on this engine.  Do you have any knowledge of this debauchery?  It eliminates the gooseneck in the inlet manifold ports.  Is there room for this perversion in the engine compartment??  Your thoughts please.

Alas, my soldier of "Tumbler" has made the ultimate sacrifice. Must go to see if there is any Leinie or Point "Octoberfest" left in the "kegerator".  Just a personal insight, I'm in complete agreement that Wisconsin produces some of the best microbrews.   Am currently on a Leinie's arc right now, as their "Creamy Dark" & "Fireside Nut Brown" suit my tastes and are as close as my neighborhood Walmart.  Am also partial to 3 Floyds "Gumballhead" & "Robert the Bruce".  Have a bucket list goal though, of sampling at least one of every type brewed, before I travel to the next level.  Having a German brother-in-law is definitely an asset with this goal.

P.S.  Every Illini wants to give Chicago away!  And Springfield too!!  And shoot all the Governors, past, present & future!!!  And, and, and, and I need to calm down & check the "kegerator".  :-D

Best,
MB

Title: Re: Milwaukee Midget
Post by: wisdonm on March 20, 2012, 08:39:23 PM
Block off one side of the cab. Them space them out so that the intakes are a straight shot.

(http://www.jalopyjournal.com/forum/picture.php?albumid=27640&pictureid=374893)

Or you could use 1 3/4 or 2 inch SU with their self adjusting, load dependent, variable flow.
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2012, 09:00:15 PM
ALSO have at least one pair, maybe 2 pairs of 1.5" SU's, one pair might be thru-bores. AND all the needles, jets, springs, etc. to make them work.  And an MGB 1.5" alloy manifold that could be modified to suit.   2  1.5" SU's are as much as 1000cc of BMC can handle.  Probably best to sort existing set-up first & determine what horsepower output is being achieved.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 20, 2012, 10:00:27 PM

Every now and then, you’re scoping out the Flea-Bay, and something comes up you just don’t expect.  You may not wind up buying it, but it might lead to a very enlightening conversation with the seller.

indeed, I see big things for little car...............................
Title: Re: Milwaukee Midget
Post by: Tman on March 20, 2012, 10:32:24 PM
I would kill for some 3 Floyds right now!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2012, 11:12:39 PM
I would kill for some 3 Floyds right now!

Just got off the phone with Fordboy628 - I think he just polished off the last bottle.  :evil:

Me?  The old Blue Ribbon stand-by.

Okay, needless to say, FB and I have had some very interesting conversations the last few days.  I'm not to speak of the Green Bay P******, so I'll simply post my Weber jettings.  

After 2 passes at Maxton and two pulls on the dyno, which indicated a A/F ratio of <10:1, this is what I uncovered -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4532.jpg)

So I dare say it's a bit rich.  Current settings are:

Emulsion tube  F2
Air corrector  180
Main jet        180
Chokes          36
Idle Jets        50 F2


What I have available are the following -


Emulsion          F18
Air Corrector    155
Main jets        190, 170, 160, 145
Idle jets          55F8
Chokes           38

114 octane - 30 degrees total advance.

I appreciate the idea on the dual Weber, and Don, if I do go down that path, I’ve got some manifold flanges, and would probably have Dick weld one up for me, but let’s see what happens this year – I’ve already got two manifolds to consider.

indeed, I see big things for little car...............................

Still some cipherin’ to do, Doc, and just some plain old race car fabrication.

Dropped off the steel at Skeeter's earlier today.  He is, of course, swamped, but the head restraints are closer to done than they would have been if I hadn’t sneaked out of work early today.

Gentlemen . . .  :cheers:

Yep Chris, you learn the dangedest thangs from the some stranges sources (eeek-bay)
Frank

Wisdom is where you find it.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2012, 12:44:00 AM
Yes, alas, it was my last bottle of Gumballhead after the last of the Tumbler. Will need to make a pilgramage to Binnie's Beverage Depot to restock the kegerator/bottleator!!  :wink:   Have discovered a wealth of BMC/Mowog info at the Mini-Cooper Register site.  Several pages under Forums>Mk1 Coopers>Mk1 Cars.  Sorry about the lack of a link, still learning to drive Windows7.  BUT, THERE IS EVEN A PHOTO OF A DRY SUMPED BMC F/Jr ENGINE.   8-)

Will start excavating for Weber jets/bits on the morrow, thanks for the list of what you have.  On the Ford based 1000 & 1100's, TWIN 40DCOE Webers are choked @ 33mm typically, with valves of 1.50" inlet/1.30" exhaust.  (40mm = 1.575)  I think your valve sizes are close.  My basic starting setup is throttle plate dia = inlet valve dia.  & starting choke sized @ 85% of valve dia.   45mm = 1.77" dia. but BMC feeds 2 ports Vs one for Ford, and one 40DCOE (40mm = 1.575" dia.) is probably too small.  Safe factor up @ 18/20%.    Ford starting choke is 86% (85% is where I normally start, & it ends up being right most of the time.  Ya think there's sumthin' to that cipherin' Clem?  :?) of throttle plate/valve dia. soooo 85% of 45mm is 38.2mm so 38mm chokes is the place to start.  :wink:

Normal main jetting for Fords is 130/135 and if I bump that by the increase in choke differential % then that = 1.55 mains and lets go fat at 165/160 & work down from there.  :-D   Should keep air correctors @ 180 (reasonable), same emulsion tubes for now, cause I don't want to suggest too many changes.  REALLY WOULD LIKE TO SEE SOME BSFC #'s or some A/F ratio #'s OR at least some ExGas temp #'s to make some intelligent choices.  And it would really help to see the shape of the curve!! (no numbers = no brains, and yes I am an anti-creationist man of SCIENCE, but I digress.... :evil:)  I'll dig up what I think you'll need to sort the carb, & I'll check for some shorter air horns as well, to sub out after everything else is sorted.   :-)

Any idea when this dyno sorting session may occur?  Would like to plan in advance if a Bears fan wasn't risking life/limb to venture forth into the land of all things cheddar.   :|

 :cheers:
MB
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2012, 12:44:06 PM

Any idea when this dyno sorting session may occur?  Would like to plan in advance if a Bears fan wasn't risking life/limb to venture forth into the land of all things cheddar.   :|

 :cheers:
MB

Bears fan? - No problem.  Now if you're itchin' for a fight, I'll introduce you to my sister-in-law, who for reasons unclear to any of us is a Dallas Cowboys fan.

All of the Dallas Cowboys got on a bus.  Who gets to drive?  The Warden.

Here's what needs to happen.

1. Get the head back
2. Set up rockers/geometry
3. Install A/F gauge
4. Ensure I have the floats set properly

I'm at the mercy of others, but mid/late April is what I'm hoping.  Stay tuned.

When you get to BBD, check out Templeton Rye.  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2012, 01:42:37 PM
Fordboy, riddle me this.

I've got 3 exhaust ports.  Would I be wisest to install an exhaust temp gauge on the middle pipe, which would be an average of the two intake ports, or on the rear exhaust port, which typically runs hotter, in order to accommodate the worst-case scenario?  :?

And no, I'm not installing three.  I'm already plumbing an AF sensor downstream.

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2012, 04:46:36 PM
Midget,

Put the single probe in the #4 cylinder exhaust pipe, typically the hottest cylinder and worst case scenario.   That is the one that will melt first and probably the one you will have to tune for.    BUT, while you are welding bosses/bungs to the header tubes, weld up bosses on all three header tubes & fabricate 3 plugs to block off any/all.  This little bit of foresight allows you to check any cylinder should you need/choose to do so.   :-D   Gives you the opportunity to check all if you ever run on a SuperFlow dyno.

Now I'm wondering if you computer controller ignition is sophisticated enough to have separate total advance or separate curves for cylinder #'s 1/4  &  #'s 2/3 ???   This would allow more total timing on the stronger center cylinders and hopefully more total horsepower.   :wink:

Float level:  8mm (5/16") with carb @ the 3/5 degree factory recommended mounting angle.  Mounting angles outside of this range need float level compensation.  Put someone of your approx weight in the drivers seat.  Remove carb top & measure angle with an inclinometer.  Also, check to see if floor is level!!!!! Don't laugh I watched someone "adjust" his car in a garage 4 degrees off from level.  Guy could NOT understand how his car became worse "after he fixed it".

Dallas Cowboys??  What the heck?  Does she live in Texas?  Is she married to a Texan?  Does your family have a history of insanity or demonic possession???  I'd put a call out to Dr. Phil for an intervention.  Uhh, wait.....is Dr. Phil from.....Texas???   I feel your pain buddy.  I suggest ear plugs & barleywine, not necessarily in that order............     Never claimed to be a shrink................
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2012, 01:50:30 AM
Remove carb top & measure angle with an inclinometer

Let me see if Robin brought his - all I have in my utility belt is my anti-gravitational bat beacon and a tuna sandwich that Alfred packed for me this morning.

Okay, Phil at APT called – he’ll be starting on the head tomorrow.  Plan is to press in new guides that will allow clearance for the valve retainers.  He’ll also level out the valve seat heights – they’re all over the place. 

The recommendation from them is stick with the valves I have.  We’d talked Rimflows, but the drawbacks are threefold.
 
1 – They’re heavier.
 
2 – They’ll sit higher in the seat and would require additional grinding of the valves or the head to take them down to where they would be sitting at the same depth as the ones I have now – and I’m already “valve-to-piston clearance challenged”.
 
3 – The ones I have are in great condition, well shaped, and they are paid for.

Well, okay, they’ve got the Rimflows in stock, but I’ll keep my $320.00, if that’s how they feel about it.

He’ll be checking the spring rate and phoning me back with that info.

Titanium spring retainers are being recommended.

Pulled the exhaust and header – out they go for bungs – probably this weekend.

Over and out.
Title: Re: Milwaukee Midget
Post by: Jon on March 22, 2012, 07:46:00 AM
Hi Midget

Have you heard of A. Graham Bell's Four Stroke Performance Tuning?
It has a bit of info on getting good flow & swirl in the Mini heads (guessing Midgets have same heads)

My old purple cover version eventually fell apart, the reprint has been updated with EFI info.


Jon
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2012, 09:26:05 AM
Hi Midget

Have you heard of A. Graham Bell's Four Stroke Performance Tuning?
It has a bit of info on getting good flow & swirl in the Mini heads (guessing Midgets have same heads)

My old purple cover version eventually fell apart, the reprint has been updated with EFI info.


Jon

Seems to be favorite of Aussies, this A. Graham Bell fella - you're not the first to mention him.  Tough to look up anything about him on the interwebs - some wacko with a very similar name seems to have invented an electronic communications device . . .

That guess would be right - largely interchangeable.  I'm committed to the head I have presently, but that might change for next year.
Title: Re: Milwaukee Midget
Post by: wisdonm on March 22, 2012, 09:42:16 AM
Hey Chris, have you gutted that water pump yet?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2012, 09:48:49 AM
Hey Chris, have you gutted that water pump yet?

Don - A trick I'm not aware of.  I've heard of it on older SBC's running dirt tracks.  I'm toying with the idea of a Moroso electric drive for the WP, if that's what you're getting at.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2012, 09:58:46 AM
Hi Midget,

Phil @ APT's plan seems sensible about the valves.  Equalizing the valve face to head face dimension is the correct way to go to balance cc's/cyl.  If this is not done, you are just chasing your tail on C/ratio per cyl & valve to piston clr per cyl.  Its' an important part of "blueprinting" often ignored.   Valve inner & outer springs need to be checked separately at a checking height.  Springs can then be matched into pairs to equalize pressures.  Stronger spring pairs should be placed on the exhaust valves.

What is the weight savings per retainer in grams/dollar?  Steel Vs. Titanium Vs. Aluminum?   I have some steel & alloy retainers you can have for free (well for beer....)  My guess is that the Titanium retainers sound sexy but have little benefit in weight reduction over the total mass of the valve train.   Also came across some NOS Isky valve springs & Isky pushrods, all still in the package, whilst on my BMC snipe hunt.  Let's see if anything is suitable.

Just recalled:  Don't fabricate bungs for EGT probes, use shaft collars (of the proper I.D.  .25" is typical) with a set screw thread to fasten probes in to place.  Collars can be welded/brazed to the header tubes, in a location that does not interfere with inlet manifolds, etc.  A good hardware store or McMaster-Carr has these.

Do you have records or a chart of valve to piston clearance from 20 degrees BTDC(exhaust) to 20 degrees ATDC (inlet)??   Typically the closet point is going to be around 8 degrees before/after for ex/inlet, but of course that depends on where the cam is timed.  And the scatter pattern timing adds a new twist (pun intended) to these calculations.   If nothing else, having this info will help you to decide where you might have to time the cam.   :|  If you are going to have the engine out of the chassis, I will help you chart & graph this to make an intelligent choice.

Also, we spoke on the phone about checking engine ignition timing off the flywheel Vs. the damper.   Reasons being:

1]   Flywheel has larger diameter/circumference for more accurate markings.
2]   Flywheel is ridgidly attached to crankshaft.
3]   Outer ring of damper can (and does) move about @ rpm & is smaller.
4]   Damper/front cover is in a spot that is difficult to view/access.
5]   Photo you posted of pulling the damper by tensioning on the outer ring scared the hell out of me.  Pull only on the center hub with a smaller steering wheel
      puller, using bolts into the center hub.

The drawback to this method is that a slot must be placed in the bellhousing (if no other opening is convenient) and marks made on the flywheel for reference.  (Does your sanctioning body allow openings in the bellhousing??)  BUT, slot and marks DO NOT HAVE TO BE VERTICAL.  They can be placed wherever you wish for convenience.   8-)

Will post what Weber bits I have later today.

A. Graham Bell is one of my favorite authors, although some stuff is probably a bit out of date.

I have discarded the anti-gravitational accessories from my Bat Tool belt essentials.   On December 21, 2012 when the earth's gravitational field goes awry (as the Mayans have predicted  :?) I want my fat white posterior glued to the surface of the planet.  I have therefore replaced all the tools with squeeze bottles of condiments (mayo & 3 types of mustard) while still leaving room for 3 bottles of microbrew.   That is my plan & I'm sticking to it!!!!

Best,
MB

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2012, 10:07:05 AM

I have discarded the anti-gravitational accessories from my Bat Tool belt essentials.   On December 21, 2012 when the earth's gravitational field goes awry (as the Mayans have predicted  :?) I want my fat white posterior glued to the surface of the planet.  I have therefore replaced all the tools with squeeze bottles of condiments (mayo & 3 types of mustard) while still leaving room for 3 bottles of microbrew.   That is my plan & I'm sticking to it!!!!

Best,
MB



When the Y2K scare was in full bloom, Mrs. Midget bought me a slide rule.  I guess I was supposed to hold it over my head to keep the airplanes from cracking my coconut.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2012, 10:16:51 AM
Hey!  Lots of very speedy dirigibles were engineered with slide rules.  I still have my Post "Versalog".  I keep it on my bedtable, in case I get lonely at night.

 :-D

MB
Title: Re: Milwaukee Midget
Post by: Tman on March 22, 2012, 11:52:09 AM
Hey Chris, have you gutted that water pump yet?

Don - A trick I'm not aware of.  I've heard of it on older SBC's running dirt tracks.  I'm toying with the idea of a Moroso electric drive for the WP, if that's what you're getting at.

I brought up the Moroso pump drive in the chat and Michael Lefevers shouted out a definate NO!!!!!!!! He said those things barely keep up on the dragstrip let alone for 3-5 miles. I am glad that such experienced folks are here for advise :cheers:
Title: Re: Milwaukee Midget
Post by: zenndog on March 22, 2012, 02:06:44 PM
I love this build, more pictures, more pictures, and then a few more for good measure.

I can't ever really get enough pictures, I don't know how everybody else feels.

While you have your head off, if it still is, take some pics from the different angles so we can see what makes it tick.

Remember that some of us have never put a wrench on an engine like yours and so we like to see lots of pics.

Did I mention that I like pics? :-P
Title: Re: Milwaukee Midget
Post by: Anvil* on March 22, 2012, 02:13:39 PM
Bell's drawings on where to modify a BMC head is somewhat generic and used as an example, where the yellow Tuning A-series (Vizard) book reprints some of the templates from Vizard's earlier blue book (actualy printed a bit larger than in the blue book). Good to have all three books, but I'd stick with the templates in Vizard's yellow book for porting (IMO).
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2012, 06:24:56 PM
Pics as I produce them, ZD.  Wish they were as interesting as the Stude heads!

Bell's drawings on where to modify a BMC head is somewhat generic and used as an example, where the yellow Tuning A-series (Vizard) book reprints some of the templates from Vizard's earlier blue book (actualy printed a bit larger than in the blue book). Good to have all three books, but I'd stick with the templates in Vizard's yellow book for porting (IMO).

And of course, Dave Anton at APT and David Vizard were partners for a number of years.

Just to clarify where we're at, and not force anyone to have to dig through these pages, the head I'm using is a 12G 940 casting which was modified by Richard Longman in England.  It's a solid improvement over stock, but Dave Anton pointed out to me that given the large number of heads that Longman cut while he was in business, some of the techniques became a bit "cookie-cutter". 

Additionally, in the 13 years since the last revision of "Tuning the A-Series Engine" was printed, Dave Anton and his crew have continued to improve upon the methods and modifications done at APT.  They're getting better flow and swirl than ever before, and better results on the dyno.

Of course, any time you port a head to an extreme, you risk weakening it, often in areas you can't see.  Given Longman's history and record for reliability, a conservative, tested approach is not a bad thing.

Now all of that said, I need to be realistic.  The difference between the APT head and the Longman head in real world horsepower is incremental.  While it might not be the choice I would make today, it is the choice I made two years ago, and I remain confident that the Longman is up to the task.

Next year?  Next year is next year, and I'm eying up a Cooper casting for the arsenal.

But for this year, I'm confident I'll have a very workable combination that should be pretty straight forward as far as adjustability and durability is concerned.

I've said it before, I'll say it again - It's all a grand experiment. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2012, 08:31:02 PM
I brought up the Moroso pump drive in the chat and Michael Lefevers shouted out a definate NO!!!!!!!! He said those things barely keep up on the dragstrip let alone for 3-5 miles. I am glad that such experienced folks are here for advise :cheers:

Hey, Trent -

Curious if it would be an issue in my application.  One of the points Vizard mentions (seems to always come back to DV) is that after about 2000 RPM, the pump is simply creating more drag, and at 2000 RPM on the tach, the pump is at maximum cooling capacity.

The bonus I see is that I can lose the alternator and the power being sucked up by that, and hang the motor there, which is allowed in GT.

Do you know what kind of engine Mike had problems with using the Moroso setup?
Title: Re: Milwaukee Midget
Post by: 38flattie on March 22, 2012, 09:18:27 PM
Chris, I was wondering what the problem was also!

There are several pumps that will do the job, and only draw 6-7 amps. I don't think you will have a problem finding one, if you decide to go that route.
Title: Re: Milwaukee Midget
Post by: Tman on March 22, 2012, 11:07:40 PM
I brought up the Moroso pump drive in the chat and Michael Lefevers shouted out a definate NO!!!!!!!! He said those things barely keep up on the dragstrip let alone for 3-5 miles. I am glad that such experienced folks are here for advise :cheers:

Hey, Trent -

Curious if it would be an issue in my application.  One of the points Vizard mentions (seems to always come back to DV) is that after about 2000 RPM, the pump is simply creating more drag, and at 2000 RPM on the tach, the pump is at maximum cooling capacity.

The bonus I see is that I can lose the alternator and the power being sucked up by that, and hang the motor there, which is allowed in GT.

Do you know what kind of engine Mike had problems with using the Moroso setup?


Call Lefevers, he was a HUGE help. Basically the things can't keep up with flow.
Title: Re: Milwaukee Midget
Post by: wisdonm on March 23, 2012, 12:13:59 AM
Do not use an electric pump drive. You don't have the room upfront. Use an inline water pump that can be mounted almost anywhere, like the firewall.

For those that say it can't be done, all I can say is nonsense. I have built and raced three different sports racing prototypes, with engines between 850 and 2,000cc. They all had electric water pumps, no alternators, and powered by just an old fashion car battery. I built the first one in '69. There was no high technology back then.

Each one of these cars never over heated and they all finished one hour long races. Oh, they also won multiple races and championships.

I know one of the pumps I used was a Jabsco Water Puppy.

http://www.ebay.com/itm/Jabsco-12V-Marine-Bronze-Water-Puppy-Pump-/320855557836?pt=Boat_Parts_Accessories_Gear&vxp=mtr&hash=item4ab47b46cc
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2012, 01:03:36 AM
Well, this was the unit I was looking at, modifying it to fit where the alternator lives at the moment -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Moroso.png)

I guess I don't see where there wouldn't be room once the alternator is ditched.

I could see where the Moroso unit might have a tough time keeping up with a full-tilt small block, but I'm already running a 1500 radiator and an auxiliary radiator off of the back of the head, 2 gallons of water, it's 1000 cc's, and I had no cooling issues at Maxton or on the dyno.

The Jabsco appears to be a fairly heavy duty unit.  I suppose I could pull the impeller and weld up the bearing boss on the existing pump, or get a plate with fittings.

Not arguing, Don, just asking and wondering.

Trent, if it's the replacement PUMP you and Mike are talking about, the ones we've all seen available through Speedway or Summit, I could see Mike's point.  But the only thing I'm looking to change is the way the existing pump is driven.

Thanks, guys.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2012, 09:39:23 AM
Guys,

The only real issue on ANY PUMP OF ANY TYPE (oil, water, air, etc...) IS:  Can the pump provide the required flow at the pressure required or available.  The answer here is: of course there is a pump out there that can adequately cool a 1000cc race engine.  The next question in the natural progression of engineering this is: How practical or difficult will the conversion become?  I have used a Jabsco "Water Puppy" as a circulation pump in a dyno installation as part of a preheating/post cooling system.  I do not know the flow/pressure #'s off the top of my head, but my specific concern is that the flow & pressure of the water puppy are probably too little to "effectively" cool this BMC.  What is not generally know or accepted about BMC's is that there are "hot spots" in the cylinder head that demand adequate water flow & PRESSURE to prevent localized boiling in the cylinder head.  Localized boiling is the fastest way I know of dial a bunch of power off or crack the head.  Some of the required cooling system mods (such as the aux. heat exchanger & line) are already in place, so Midget is already ahead of the game there.

If you want "FREE" horsepower (as if anything is "FREE")
1]  ditch the alternator, IF, a large enough battery can be legally fitted.  The only worries would be:
     A] adequate cold cranking amps for starting, (use a jumper battery)
     B] adequate amperage available to run the computerized ignition.  A battery to perform the latter function need not be too large or heavy.
     C] I estimate that losing the alternator should gain 3/4 hp @ high rpm.
2]  drive a modified stock water pump with a gilmer belt drive at a reduced rpm rate.  No idler/tensioner just a two pulley toothed belt setup.   Although a v-belt
     could be used with the stock pulley and damper, this does not reduce water pump rpm and would not gain any hp there.
     A] I have good dyno experience that reducing the water pump rpm can gain 1/2 hp @ 9000rpm.

Anything to simplify the vehicle, reduce it's weight, reduce it's drag, reduce it's frontal area or add horsepower is of benefit to the quest for top end speed.  Remember:  top speed is a function of the cube of horsepower available..................

I'm thinking that this is the easiest way to gain hp while retaining reliability, and I freely admit to being a card carrying member of the "KISS" Engineers Club.   (Please, NO WANKER COMMENTS ABOUT THE BAND "KISS"!!!   Gene Simmons did not make my list of top 20 Bass players of all time, although I would put him somewhere in the top 100, just for his tongue.)

I've got a selection of gilmer belt components available, but I have no idea whether anything is suitable.   Another reason to make a pilgramage to "Beerhaven".

Got sidetracked from the Weber list with this, sorry.   :cry:

 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2012, 10:41:00 AM
Trent, upon further review - I'm seeing Mr. Lefevers point.

The Moroso motor turns 2600 RPM, and that's it.  Just eyeballing the kit, it looks like we have about a 6:1 drive, whereas the drive pulley is larger on the Midget than the pump pulley - probably a 1:1.5/2 ratio stock.  The references earlier mentioned 2000 RPM engine speed for optimum cooling, so clearly this kit is taking me in the wrong direction.

Fordboy - extra batteries are legal, and weight is desirable on the salt - any excuse to bolt in an extra 60 lbs of lead low in the chassis, I'm there. 
Title: Re: Milwaukee Midget
Post by: Tman on March 23, 2012, 10:46:43 AM
I came to the same conclusion after talking to Mike. I am going with stock style pump belt driven.
Title: Re: Milwaukee Midget
Post by: 38flattie on March 23, 2012, 11:11:28 AM
Chris, I have both of these water pumps-either will suit your needs, although the Stewart is the far better pump!

http://www.prpracingproducts.com/products/16_Remote+Mounted+Electric+Water+Pumps.html?phot_key=19

http://www.stewartcomponents.net/Merchant2/merchant.mvc?Screen=PROD&Product_Code=E558A&Category_Code=ElectPump
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2012, 11:49:58 AM
Midget,

My recollection is the stock belt pulley setup is an over drive ratio on the water pump.  Do not know exact ratio, but damper pulley dia divided by w/pump pulley dia gives you the ratio, probably 1.4 to 1 or so.    Need to go to about a 3/2 to 1 UNDER drive.  Not sure if there is room for that..........

Designing a gilmer belt drive for XSPs & 1275s was a project I left unfinished when I left PHP........... :cry:

When are you available for me to drive up and check out your project?    :cheers:

Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2012, 12:05:28 PM
Tiatan Motorsport UK manufactures the following:

 This kit contains the following items:

 E0892314602SK - Mini 1.13:1 Water Pump Drive Kit, comprising:- 

E0892314600A3 32T L Steel Crank Pulley 1   
E0892324800A2 36T Alloy Water Pump Pulley 1   
DBW27005001A4 270L050 Belt 1   

Don't know if this precludes use of the damper.   I have some 44T alloy titan pulleys for .625" shaft dia.  Will check to see if this is workable.

How is crank trigger mounted??   Trick here is not to create a "cascading nightmare" of changes to existing setup.    :cheers:

Fordboy


 
 

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2012, 12:16:14 PM
Where's my Ritalin?

How is crank trigger mounted??   Trick here is not to create a "cascading nightmare" of changes to existing setup.    :cheers:

Fordboy

We're on the same page. :wink:

Okay, guys – Horse first, THEN cart.

Udo Horn reminded me of this one fact.  “Every bolt has to be turned by someone”.  So for the time being, my goal is to reassemble, dial in and maximize the combination I have with the parts available.  I’m looking at dyno day being April 21 to do that.  Deadlines are helpful to me.

The reason I was looking at the Moroso was for the sheer ease of install.  Pull alternator, install motor, wire, switch, done. My thought was that for $100, I free up a pony or two, and maybe pull the vibration dampener.  Now that I’ve figured out that this idea won’t work, my inclination is to maintain my original position – which I know works.  

For the moment, I’ve got to take re-engineering and re-routing the cooling system off of the table.

Title: Re: Milwaukee Midget
Post by: Tman on March 23, 2012, 02:12:10 PM
If/when you do get to that point Chris remember that I am now a dealer for many of those various electric pumps :wink:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 24, 2012, 01:11:36 AM
... Remember:  top speed is a function of the cube of horsepower available...
Umm... that's backwards. "cube root" in place of "cube" would make it less-wrong. Most readers probably knew what you meant to say, though.

EDIT: Actually, I guess I don't know why you wanted to point out this relationship when trying to justify tiny power increases. For example, a one percent power increase could result in a speed gain of only slightly less than one-third of a percent.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2012, 09:29:26 AM
Hi Jack,

Yes, you are correct.  Mea culpa, guilty of trying to simplify.  The point I was trying to make is: The Midget will need every Hp that can be wrung out from 1000cc's.  My experience with BMC XSP F/Jr's (1.0L & 1.1L) & 1275's is that well tuned combinations make 95/100 brake hp/litre @ the flywheel, when running a 9000rpm rev limit.  And therefore they need all the help with ancillaries that can be devised.  I would like nothing better than to see this one make 105bhp/litre.   :-)

Best regards,
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2012, 10:06:04 AM
Hi Midget, et all,

I am not suggesting that all of the following are required or necessary, just that this is what I have available for your possible use, @ no cost.  (Well, the cost of the beer.)

Care package list of Weber Parts I have gathered for your possible use:

Main jets:   185-175-165-155-150-140
Air corrector:  185-190-195-200-205-210
Emulsion tubes:   F6-F11-F16
Accelerator pump jets:   35-40-50
Accelerator pump exhaust jets:  variety from .00 to 1.00
Idle jets:   variety
Needle & seat:   200-225-250  (what is in carb now is probably OK if at least a 200)
Chokes:  40mm-42mm-43mm
Venturis:  std. 4.5's - modifed 5.0's - #69904.450  (what is in carb now is probably OK)
Air Horns:  pair of 48DCOE's shortened to 1.12" length
and some alternate softmounts

Was trying to fill in the holes of what you listed that you had, so that you would have any & everything at your fingertips when on the dyno.

I think your starting point should be:  Find out carb installed angle; 8mm float height or adjusted for mounting angle; 38mm choke; F2; 165 main; 180air; 200 needle & seat.   And leave everything else as is, at least until I can get a look @ the carb.    :-)
 :cheers:
Fordboy




Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2012, 10:20:14 AM
Midget,

Block, damper and water pump are std BMC 1275?

Fordboy       
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2012, 03:18:10 PM
Midget,

Block, damper and water pump are std BMC 1275?

Fordboy       

Affirmative on all three - I appreciate the mock up you're doing.

A couple of pics of the crank trigger bracketing - front, in place, radiator out -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4424.jpg)

Very close clearance on the belt passing through (yes, though) the standoffs coming down from the alternator - yet another reason to lose it -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4415.jpg)

Cam card -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4083.jpg)

I appreciate the help - more than I can say.  :cheers:
 


Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2012, 06:26:44 PM
Midget, et all,

As per other offline conversation, MY valve spring pressure thoughts are based on old records from BMC 1275 SCCA race engines running: .50" lift & 1.5/1 roller rocker ratios, although Titan roller rockers, using cams with "softer" NEGATIVE accelerations.

90# seat; 250# open    when running 6000/8200 rpm range
95# seat; 270# open    when running 6500/8500 rpm range

To CALCULATE the minimum valve spring pressure required for a given rpm; we need to know moment of inertia of the roller rockers; weight, in grams, of all moving components including tappets, and a cam profile with displacement, velocity and accelerations.  Such as Cam Pro, etc., electronic profile.  Just calculating the spring requirements, however, does not gaurantee that a valve spring exists that will fit in the space available AND have the spring rate required.

This is an ongoing issue with smaller engines in general, not just BMC's.  Cam manufacturers focus on Chevy/Ford/Dodge and let's face it, they pay more attention to flatheads than BMC's........   :cry:

Personally, I would just go up to the higher spring pressures as you are committed to the higher revs.  My past experience, as we discussed, is that the spring pressures being used are simply inadequate for the forces being encountered at the rpm's being run.
 :cheers:
MB
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2012, 07:12:40 PM
Midget,

Was trying to post jpegs of mockup for gilmer belt water pump drive, BUT, site would not let me.  Anyway, 1275 short block assembly with stock timing cover as in your pics, 12G940 cylinder head, stock 1275 damper, alloy water pump.  Plenty of room for 48T pump gear, 20T crank gear.  Should use 270L037 belt.  Parts on order from McMaster-Carr.  In an attempt to NOT reinvent the wheel,  APT has longer crank bolts of 5/8 x 16tpi, BUT, they have 1-5/16th flanges built in.  Unsure whether either of the 2 they have available can work.  No luck at ARP either.  I am thinking of either placing an insert into the crank snout to reduce the threads to a standard thread size OR modifying a 5/8 allen bolt of the proper grip length.  What is the torque for the stock damper bolt?  Could also make a complicated split flange drive snout for damper retension, crank trigger mounting and toothed cog mount, but it violates my allegiance to the kiss principle and my devotion to laziness.
 :cheers:
MB
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2012, 07:44:33 PM
Cam manufacturers focus on Chevy/Ford/Dodge and let's face it, they pay more attention to flatheads than BMC's........   :cry:

I’d love to build a 5 port, BMC 1275, ’27 turtle-deck T with a Track nose, but, yes, the Flatty tends to get the nod in the vintage department.
 
And while the SCTA doesn’t declare it as such, this design is vintage.

Speaking of springs, I’ve got a set of Kawi KZ1100 drag bike valve springs en route.  The new valve guides are installed, Phil at APT did a back cut on the valves, and I should see the head by late next week. 

I remember Captthundarr asking about valve pressures.  Seems my Cranes are a little on the light side - ~70 lbs on the seats, 215 open.  We’ll see what the Kow springs bring to the table – I’m expecting 100+ on the seat, and 250 or more over the nose.

I need to pass on a huge "thank you" to Fordboy – he’s taken an interest in this engine combination equal to, and perhaps exceeding my enthusiasm for it.  For the last two weeks, we’ve been talking across the “Cheddar Curtain” in a Perestroikaesque manner, seeing past the usual antagonisms Wisconsinites and our neighbors to the south normally have (Football is off the table), and as a Wisconsinite, I will say that I’m ready to negotiate with tourists.

So I’ve invited him up for dyno day, April 21.  The beer's on me.

I’ll warn you ahead of time – the car looks better in pictures than it does in real life.

Pics as parts arrive.   
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2012, 09:19:21 AM
Midget,

Any notion of the Crane Part #'s on the valve springs previously being used?  I'd like to be able to look up the spring rate from their catalog.  My experience dictates a spring rate required of about 320/350# per inch, perhaps higher once the moment of inertia and "negative" accelerations are known.  The problem here is not one of spring rate, but of "packaging" or "fitting" into the space available.  A very common problem on small engines.

Best,
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2012, 10:55:10 AM
Midget,

Photos of water pump drive mockup as previously documented.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/100_2105.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/100_2106.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/100_2107.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/100_2108.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/100_2109.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/100_2110.jpg)

It appears that photobucket allows you to bend the rules.

 :cheers:
Reytard
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2012, 05:10:42 PM
Code talking again -

FB -

Regarding your phone call - yes, the snout is held on with a large allens bolt, seen in this older pic -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3647.jpg)

Can't pull it without raising the engine, but it is longer than stock.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2012, 09:14:32 PM
Midget,

Actually, that is good news.  An allen bolt means that the crank is probably not tapped for 5/8-16 BMC, but more likely 5/8-18 UNF or 5/8-11 UNC.  Cool, about time something isn't an orphan.  Hope I'm right.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2012, 09:30:14 PM
Midget,

Actually, that is good news.  An allen bolt means that the crank is probably not tapped for 5/8-16 BMC, but more likely 5/8-18 UNF or 5/8-11 UNC.  Cool, about time something isn't an orphan.  Hope I'm right.
 :cheers:
Fordboy

Seeing as I can't check for certain until I pull the front end off, I'll drop a note to the crank grinder.  My instructions were to build it as per BMC specs in every way except stroke.

Worst case scenario, there's a shop in Waukesha that does custom bolts.
Title: Re: Milwaukee Midget
Post by: Rob on March 31, 2012, 01:29:32 AM
5/8" 16 is actually a Whitworth (BSW) thread, socket headed cap screws are readily available though probably hard to find in the US.

If you need a longer one and cannot find it there, by all means shoot me a message Chris, there's a bolt joint just across the river and a post officer aroud the corner.   :-)

Keep up the good work, I';ve been following quietky on the sidelines.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2012, 11:07:27 AM
Rob, Midget, et all,

Rob, thanks for the explanation.  Just may need a 5/8-16 Whitworth allen head bolt to make this setup work.  Are there grade8/grade9 (or some other high quality) allen or hex bolts available down under in this thread size?
 :cheers:
Fordboy

Midget,

I don't want to jump the shark on this, waiting until after the dyno session to confirm bolt thread is OK.  And I really DO NOT want to make a special bolt unless there are no other choices.  Using an allen/hex bolt (whatever the thread type) without the giant BMC hex head simplifies the manufacture of a drive mandrel for both the pump drive cog & the crank trigger timing wheel.   :-)

Also: After talking to cog belt engineer, I am running design parameters for BOTH XL series pitch (.200") & L series pitch (.375").  Trying to make this work with semi-standard bits, instead of orphan size.  Concern is belt length/belt width over center to center distance required.  .200" pitch x .37" width MAY be too "whippy", and advice is to use .50" width belt and/or idler/tensioner.  (Most .200" pitch x .50" width belts are special order, big surprise. There are some sizes readily available but, etc, etc.)  I am concerned about packaging in space available and the aforementioned "cascading nightmare".  Will need crank trigger bits for mockup @ some point in time.

Quote of the day: "Success has many fathers, but failure is always an orphan.”
 :cheers:
Fordboy
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2012, 11:52:20 AM
Midget,

On page 34 of the Build Diary there is a photo of your degree wheel attached to the crankshaft/short assembly with what appears to be a grade 5 hex bolt.  I think I'm going to buy a six pack of Metropolitan Brewing's "Crankshaft" ale.   That bolt has got to be UNF or UNC.   :-D
 :cheers:
Fordboy

Correction page 36  F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2012, 11:52:54 AM
Quote of the day: "Success has many fathers, but failure is always an orphan.”
 :cheers:
Fordboy
 

I think it was Lee Iacocca who said - success has so many fathers, I wouldn't want to be seen in public with the mother.

This from Greg, my crank grinder . . .

"Chris,   Poop!  Can't recall, but typicaly I use 5/8 18  and I would have marked the snout with a marking pen to get your attention.  Stock thread pitch is 5/8 20 and I tend to only use that for purists because of bolt availibility.  Don't trust anyone.  Plenty of guys have forced the 18 in the 20 hole!!   Greg"


We'll know for sure in a month.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2012, 12:00:59 PM
Midget,

Touche......and right he was.

F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2012, 02:07:37 PM
Midget,

Any notion of the Crane Part #'s on the valve springs previously being used?  I'd like to be able to look up the spring rate from their catalog.  My experience dictates a spring rate required of about 320/350# per inch, perhaps higher once the moment of inertia and "negative" accelerations are known.  The problem here is not one of spring rate, but of "packaging" or "fitting" into the space available.  A very common problem on small engines.

Best,
Fordboy

Found it - no longer a current item in the Crane catalog

902-4009

Specs as per seller -

Outer Spring O.D.  1.135
 
Outer Spring I.D.  .839
 
Inner Spring I.D.  .629
 
Does Not Have Damper
 
Seat Pressure At Installed Height 80 lbs @ 1.375
 
Open Pressure and Height 224 lbs @ .895
 
Coil Bind .793
 
Average Spring Rate 300 lbs/in


Clearly BS, if at 1.340, we're only seeing ~ 70 lbs.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2012, 05:33:41 PM
Quote
902-4009

Specs as per seller -

Outer Spring O.D.  1.135
 
Outer Spring I.D.  .839
 
Inner Spring I.D.  .629
 
Does Not Have Damper
 
Seat Pressure At Installed Height 80 lbs @ 1.375
 
Open Pressure and Height 224 lbs @ .895
 
Coil Bind .793
 
Average Spring Rate 300 lbs/in

Clearly BS, if at 1.340, we're only seeing ~ 70 lbs.

Midget,

Probably not so much BS as optimism.   But anyway, good engine engineers have to live in the real world, not the optimisty world.  I would expect the springs to lose some tension after being in service, and so what is being measured at this point in time is just that: used high performance valve springs.  Valve springs are one of the most highly stressed components in a racing engine, and the expectation should be replacement at some service interval PRIOR to failure....  Even shimmed up to 95# seat (height unknown) that still only gives 239# open @ 300#/inch spring rate, and this may not be possible (probably too close to coil bind) AND IT IS CERTAINLY NOT WISE.   I don't know about you, but I want to think that I am smarter than to reuse what I'm thinking was a marginal part to begin with.  (Although I'm sure Mrs. Fordboy will have something to say about my "smartiness".)

Bottom line is: my experience tells me the listed rate is too low for this application anyway.  Consulted with RD spring in CA, and was hopeful something could be found from their motorcycle bits, but alas, their Harley/Honda stuff won't work.   :cry:

This is one of THE biggest issues I have encountered in flogging small racing engines: Whippy cams with high acceleration forces and no valve springs available to cope with the valve train forces/stresses.   And I just love it when the cam manufacturers say: "Well you could TRY this....   Let us know how it works out."   Yeah, thanks a bunch.  (read my mind here.)  If it appears that it doesn't have an ice cube's chance on a hot "Summerfest" day ON PAPER, why would I take a chance that it "might" work?!?   I'm feeling a lot better about my engineering ability, since I stopped blowing up perfectly good racing engines by not doing dumb things to them.   Maybe it's just me, but it seems to be a waste of money, time, effort and and oh yeah, did I mention money?   Sorry about the rant.   :x

So the great snipe hunt for the perfect BMC valve spring continues.................. Am hopeful that Kawi's will be the one.
 :cheers:
Fordboy

 
Title: Re: Milwaukee Midget
Post by: charlie101 on April 01, 2012, 11:14:58 AM
Maybe you could compare notes with this guy "hydrolastic" that seems to be pretty deep into BMC's? Sorry I don't have other contact info but his inputs are insightsful.

http://speedtalk.com/forum/viewtopic.php?f=15&t=29701


Quote
902-4009

Specs as per seller -

Outer Spring O.D.  1.135
 
Outer Spring I.D.  .839
 
Inner Spring I.D.  .629
 
Does Not Have Damper
 
Seat Pressure At Installed Height 80 lbs @ 1.375
 
Open Pressure and Height 224 lbs @ .895
 
Coil Bind .793
 
Average Spring Rate 300 lbs/in

Clearly BS, if at 1.340, we're only seeing ~ 70 lbs.

Midget,

Probably not so much BS as optimism.   But anyway, good engine engineers have to live in the real world, not the optimisty world.  I would expect the springs to lose some tension after being in service, and so what is being measured at this point in time is just that: used high performance valve springs.  Valve springs are one of the most highly stressed components in a racing engine, and the expectation should be replacement at some service interval PRIOR to failure....  Even shimmed up to 95# seat (height unknown) that still only gives 239# open @ 300#/inch spring rate, and this may not be possible (probably too close to coil bind) AND IT IS CERTAINLY NOT WISE.   I don't know about you, but I want to think that I am smarter than to reuse what I'm thinking was a marginal part to begin with.  (Although I'm sure Mrs. Fordboy will have something to say about my "smartiness".)

Bottom line is: my experience tells me the listed rate is too low for this application anyway.  Consulted with RD spring in CA, and was hopeful something could be found from their motorcycle bits, but alas, their Harley/Honda stuff won't work.   :cry:

This is one of THE biggest issues I have encountered in flogging small racing engines: Whippy cams with high acceleration forces and no valve springs available to cope with the valve train forces/stresses.   And I just love it when the cam manufacturers say: "Well you could TRY this....   Let us know how it works out."   Yeah, thanks a bunch.  (read my mind here.)  If it appears that it doesn't have an ice cube's chance on a hot "Summerfest" day ON PAPER, why would I take a chance that it "might" work?!?   I'm feeling a lot better about my engineering ability, since I stopped blowing up perfectly good racing engines by not doing dumb things to them.   Maybe it's just me, but it seems to be a waste of money, time, effort and and oh yeah, did I mention money?   Sorry about the rant.   :x

So the great snipe hunt for the perfect BMC valve spring continues.................. Am hopeful that Kawi's will be the one.
 :cheers:
Fordboy

 
Title: Re: Milwaukee Midget
Post by: charlie101 on April 01, 2012, 11:21:16 AM
This might be a better link.

http://speedtalk.com/forum/search.php?keywords=&terms=all&author=hydrolastic&sc=1&sf=all&sr=topics&sk=t&sd=d&st=0&ch=300&t=0&submit=Search
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2012, 08:59:59 AM
Speedtalk REQUIRES membership to even VIEW chats/blogs.  No guest provision to try it.

?????
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2012, 09:52:41 AM
Viewed Metric & Multistandard's Online Catalog:  NO listing for BSW 5/8x16tpi   only  BSW 5/8x11tpi & BSF 5/8x14tpi.  At least they were SHCS's equivalent to US grade 8/Metric grade 12.9
Title: Re: Milwaukee Midget
Post by: charlie101 on April 02, 2012, 10:07:15 AM
Speedtalk REQUIRES membership to even VIEW chats/blogs.  No guest provision to try it.

?????
Fordboy

I can't belive that, maybe to post in advanced tech. Is it the same if you go via speedtalk.com and "racer forum"?
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2012, 10:40:31 AM
Quote
I can't belive that, maybe to post in advanced tech. Is it the same if you go via speedtalk.com and "racer forum"?

Hi charlie101,

Used both of your links, resulting in:

Sorry but you are not permitted to use the search system.

Message that pops up on screen.

 :???

Could be me of course.  Are you a member of speedtalk?  Maybe the difference is that I am not.
Best,
Fordboy

First link prompts me to register for membership & denies "viewing".  Tried it twice....
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2012, 10:42:09 AM
Hey, Charlie101-

If I go to speedtalk.com/forum, I'm in to the main page, but under which topic sould I be looking?

Thanks!

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2012, 03:25:02 PM
Quote
So the great snipe hunt for the perfect BMC valve spring continues.................. Am hopeful that Kawi's will be the one.

Midget,

I am wondering if the WWW has the equivalent of "Match.com" for racers & racing valve springs?!?    Probably unlikely..........

Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2012, 04:13:44 PM
Quote
So the great snipe hunt for the perfect BMC valve spring continues.................. Am hopeful that Kawi's will be the one.

Midget,

I am wondering if the WWW has the equivalent of "Match.com" for racers & racing valve springs?!?    Probably unlikely..........

Fordboy

Springs arrived today - I'll see if I can sneak out early and run over to C&S.

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2012, 04:54:00 PM
Midget,

Koool maann..... 8-)   Keeping all my fingers, toes, etc, crossed.

Will toast when verdict is known.
Fordboy
Title: Re: Milwaukee Midget
Post by: charlie101 on April 02, 2012, 05:29:14 PM
I've been searching like mad for the input I based my reply on, but starting to suspect I remembered wrong name alias on that forum, sorry. However hydrolastic do race BMC's but isn't the man I was thinking of. I'll get back when I find it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2012, 10:54:43 PM
Okay, these seem to be heading in the right direction.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4616.jpg)

Assuming 1.340 installed height gets me ~ 125, .850 = 300 open, and a .750 coil bind.  Head should be back in Beerhaven by Thursday – I’ll be able to confirm that height and see how it goes together.

If they don’t bend the pushrods, I’m thinking they should keep the rest of the valvetrain in check.

Stock keepers fit like they were intended for this install.

Title: Re: Milwaukee Midget
Post by: Rob on April 03, 2012, 12:23:46 AM
Viewed Metric & Multistandard's Online Catalog:  NO listing for BSW 5/8x16tpi   only  BSW 5/8x11tpi & BSF 5/8x14tpi.  At least they were SHCS's equivalent to US grade 8/Metric grade 12.9

My mistake and correct you are Fordboy, that'll teach me to skim. The listing I have says 5/8" - 16 tpi Whitworth thread FORM.

EDIT: Further investigation shows it to be UNS and Wikipedia says;

Sometimes "special" diameter and pitch combinations (UNS) are used, for example a 0.619 in (15.7 mm) major diameter with 20 threads per inch. UNS threads are rarely used for bolts, but rather on nuts, tapped holes, and threaded OD's. Because of this UNS taps are readily available.[5][6] Most UNS threads have more threads per inch than the correlating UNF or UNEF standard, therefore they are often the strongest thread available.[7] Because of this they are often used in applications where high stresses are encountered, such as machine tool spindles[8] or automotive spindles.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2012, 08:56:15 AM
Quote
Okay, these seem to be heading in the right direction.

Quote
Assuming 1.340 installed height gets me ~ 125, .850 = 300 open, and a .750 coil bind.  Head should be back in Beerhaven by Thursday – I’ll be able to confirm that height and see how it goes together.

Midget,

Any notion of the valve length on your cylinder head?  Is it the shorter Cooper 'S' length or is it the longer '1275' length??  Kind of like which eye do you want poked out......longer valves help the springs but will require shorter pushrods, etc, etc, the old cascading nightmare bit.   Now where was that barrel I was saving to go over Niagara Falls.......

Rob,

Thanks for the BSW support, I'm sure everyone appreciates the time you have spent on this.   I'm still hoping the the crank is tapped for UNF threads (5/8-18tpi), if only to keep things simple.   Guess that makes me a simpleton.   And I'm OK with it.  The water pump drive component engineering is affected by the crank fastener, which is connected to the knee bone, connected to the thigh bone, etc, etc....

 :cheers: to all
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2012, 09:34:08 AM
Any notion of the valve length on your cylinder head?  Is it the shorter Cooper 'S' length or is it the longer '1275' length??  Kind of like which eye do you want poked out......longer valves help the springs but will require shorter pushrods, etc, etc, the old cascading nightmare bit.   Now where was that barrel I was saving to go over Niagara Falls.......

Well, maybe we should empty that barrel first - That, I have a method for, and have demonstrated proficiency -

 :cheers:

Horse - cart.

I don't believe I have the S valves - my recollection is that they were within a snail's whisker of the stock Spridget valves.

And Rob, Thanks.  Are you going to be able to make the rescheduled Lake Gairdner event?  I see Doc's making noises about getting his rear in gear - and finishing up the differential, too.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2012, 02:30:01 PM
Quote
I don't believe I have the S valves - my recollection is that they were within a snail's whisker of the stock Spridget valves.

Midget,

Not proposing valve change, just want to know what the baseline is.
 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: wobblywalrus on April 03, 2012, 08:15:45 PM
Midjet, the Whitworth stuff is described by bolt head width rather than shank diameter like UNC and UNF.  The Whitworth threads have a 55 degree included angle and rounded crests and roots.  The UNC and UNF threads have a 60 degree included angle and flat thread faces.  Whitworth and UNC or UNF are not interchangeable - even if they have the same shank diameter and thread pitch.

This is my source for fine pitch metric and Whitworth fasteners:  www.stainlessautomotivefastenings.co.uk   
Title: Re: Milwaukee Midget
Post by: Rob on April 03, 2012, 11:24:23 PM
And Rob, Thanks.  Are you going to be able to make the rescheduled Lake Gairdner event? 

I need to try Chris, if they go ahead and move the event to January it'll be the last one I am able to attend.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2012, 07:52:14 PM
Midget,

Have done some research & measurement on some BMC valves in my pile of bits.  Numbers are as follows:
Cooper 'S'  std.   (REC #103)  o/a/l   3.525"/3.530"  race type profile
Cooper 'S'  'long' (REC #105)  o/a/l   3.570"/3.575"  race type profile
1275   std.                             o/a/l   3.570"/3.580"  stock type profile

All of these are std. flat faced valves, no rimflo.

For comparison FORD F/Jr. lengths are 3.850" std & race, also with an option for 3.950" RACE ENGINE LENGTH.  Longer valves really help the valve spring packaging........

Also: ANY notion of cam follower or pushrod weights?   Have followers been 'lightened' as per usual BMC race/Vizard practice?
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2012, 10:35:37 PM
Woo Hoo - the head has returned from its California vacation.  A bit of clean-up and I'll get some pics posted.

FB, a sample pushrod weighs 54 g, and a call to Phil at APT turned up a 44 g nominal weight for the lifters.

The lifters are the Phosphate Coated 62-65 Hrc Hardness HD units that APT sells.  The only modification that I made to them was to take a wire brush on a Dremel to the inside to make sure they were clean.

In the version of the Vizard manual I have, he suggests not bothering with the lightening - his claim is it's only worth maybe 50 rpm, and the loss of durability isn't worth it.

Now I suppose you're going to ask if they have the oil holes?  Well, the picture on the APT site shows holes, but to be sure, I threw a little oil down the pushrod hole and snaked my new boreometer after it, and watched the oil level drop, leaving just a small puddle in the bottom of the lifter.  Can't see the holes, but I didn't see any cracks!

I'm thinking I can snake this sucker up through the drain plug and check the cam lobes.  Kind of a British colonoscopy.

Misplaced my calipers - I've got to clean up this pig sty, but eyeballing with a steel ruler, valves are just shy of 3 9/16.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2012, 11:55:31 PM
Found the calipers - In my kit with the Colortune, feeler gauges and timing light - don't ask - 3.527.

Oh, and the installed height is actually 1.450.  :roll:

Somewhat less brutal, but I'm guessing these Kow springs are looking better.

I'll drop by and bother Clint again at C&S tomorrow afternoon, and check pressures at 1.450 and .950.

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 06, 2012, 10:03:45 AM
Midget,

British colonoscopy sounds like an excellent idea, but make sure Rick Santorum approves in advance because it's a NECESSARY MEDICAL procedure to preserve the life of your baby.  I think he will approve if you agree to NOT enjoy it............................       :-o

Don't bother explaining/apologizing for the condition of your shop/garage.  Wait until you see mine, it looks like a goat EXPLODED.

OK, the valves are the shorter Cooper 'S' length, but your installed height might work out alright.  Still have the option of the slightly less pressure valve spring.  Some questions pop to mind:

Is there room for a .030" spring shim/perch?  (Saves the head from being chewed by the springs.)
Is there .050"/.060" valve seal clearance at full 'net' lift to bottom of the retainer/keepers?
Is the actual net lift .490"?  If so, check valve spring pressure @ 1.450" seated & .960" open.  Adjust your dimensions to determine the
    spring pressures @ the actual dimension of use, rather than something 'close'.  If the springs are @ 275/290 #'s open, you are
    probably OK, 270/275 #'s was what I have used previously, and where I would start, BUT, I DO NOT KNOW THE NEGATIVE
    ACCELERATION ON YOUR CAM, MOMENT OF INERTIA OF YOUR ROCKERS, MASS OF PARTS, ETC, ETC.
    300#'s open pressure is the arbitrary line I did not want to cross, because it is out of the realm of my own experience.  The concern
    here is the contact pressure on the nose of the cam/lifter.  Again, I don't know enough about the specifics of the cam, such as nose
    radius.

IF IT APPEARS THAT THE SPRINGS ARE GOING TO WORK, DO NOT forget to check EVERY spring pair @ a standard loaded height of    
    about 75% full lift, for you, approx 1.070".  What you want to see is "even" (+/- 2#'s) pressures @ the checking height.  Don't freak
    out if they are uneven, they probably will be.  Separate the pairs, check inners & outers alone, and then 'match up' pairs for even  
    pressures.  HEAVIER PRESSURE PAIRS SHOULD GO ON THE EXHAUST VALVES.  This is because the piston is chasing the exhaust
    valve closed @ overlap, AND THE VALVE TRAIN MOTION IS CONTROLLED BY DIMINISHING SPRING PRESSURE @ THIS POINT.

I have some other questions about rocker clearance/geometry, as we discussed, but that is the next step.  Oil holes in the lifters is a good thing, as it allows the oil to drain out to the crankcase/cam, etc.

Let me see if I can duck away for a road trip to Milwaukee today/tonight.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 06, 2012, 11:55:05 AM
Midget,

Quote
Assuming 1.340 installed height gets me ~ 125, .850 = 300 open, and a .750 coil bind.  Head should be back in Beerhaven by Thursday – I’ll be able to confirm that height and see how it goes together.

That's a 357#/inch spring rate.   Presuming that all the spring pressure numbers are correct & 1.450" is correct, then:
                                               @ 1.45" installed height that would give approx. 85#'s seat pressure.
                                               @ 0.96" open height      that would give approx. 260#'s open pressure.

That leaves room for an .030" hardened spring perch/shim which would add 10/11#'s to the above pressures, and.....  90/95#'s seat pressure   with   270/275#'s open pressure was my original recommendation.    Looks like a winner setup to me, just need to verify the pressures on a valve spring checker & 'balance' the springs. :-)
 :cheers:
Fordboy

Based on the cam card a few pages back, net valve lift = .490"/.492".   F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 06, 2012, 05:31:26 PM
FB - sorry I missed the call.  I will make a clandestine Cheddar Curtain run next week - hopefully they won't sniff out the Cream City Contraband at checkpoint Wadsworth.

Chris
Title: Re: Milwaukee Midget
Post by: DND on April 07, 2012, 06:07:22 AM
Hi Midget

If your friend has and indactor with enough travel, you might want to see how much travel is in your springs past open as this will let you know how much you shim the spring and not get too close to coil bind.

Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 07, 2012, 10:29:00 AM
Midget,

I am hoping to have a 25cc burette by mid-week.  Already on the way from "Canada".   Will then be able to 'cc' the Longman head to determine the EXACT C/ratio.  Will also need to take some other measurements for valve/piston clearance calculations, etc, etc.   Bring all the head assembly bits and a sample head gasket.   Can also bolt head to the mockup to check rocker arm geometry, so bring rocker assembly as well.   Bring anything you think we might need or find useful.

Looking forward to your visit.  Stay on the racer's underground railway, ie, under the radar of the police who dislike 'cheese'.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 07, 2012, 10:58:52 AM
Stay on the racer's underground railway, ie, under the radar of the police who dislike 'cheese'.


It's not the cheese - it's the purveyors.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 07, 2012, 11:00:06 AM
Hi Midget

If your friend has and indactor with enough travel, you might want to see how much travel is in your springs past open as this will let you know how much you shim the spring and not get too close to coil bind.

Don

Hoping to have this all worked out by next weekend - it's crunch time - I have dyno time booked.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 07, 2012, 11:39:39 AM
Midget,

Quote
Assuming 1.340 installed height gets me ~ 125, .850 = 300 open, and a .750 coil bind.  Head should be back in Beerhaven by Thursday – I’ll be able to confirm that height and see how it goes together.

That's a 357#/inch spring rate.   Presuming that all the spring pressure numbers are correct & 1.450" is correct, then:
                                               @ 1.45" installed height that would give approx. 85#'s seat pressure.
                                               @ 0.96" open height      that would give approx. 260#'s open pressure.

If all of this is correct or close, should be NO PROBLEM, as per previous posts.  Let's firm up a schedule to get this done early.  That way if/when the unanticipated surfaces, we can still finish on time.   Should be able to easily accomplish everything necessary, in the time available.   Am spending my saturday digging out BMC valve spring retainers, spring shims, spring perches, cc'ing plates, etc, etc, etc.  BRING YOUR VALVE SPRING COMPRESSOR AND SOME OF THE SPARK PLUGS YOU HAVE BEEN USING!!   Am willing to spend a day or so @ my buddy's machine shop in the unlikely event that something custom is needed.

Happy Easter!!   Noww where'ss thatt wabbit???   Come here, wittle wabbit................  :evil:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 07, 2012, 11:43:47 AM
Caution, FB, iamflagman runs 129 plus in a GTI, and the aero is worse than the Midget!

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 07, 2012, 12:20:46 PM
GTI?  Isn't that a german shoebox??    :?

Luv to all,
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 01:23:09 AM
http://www.ebay.com/itm/200739639193?item=200739639193&viewitem=&sspagename=ADME:B:EOIBSA:US:3160&vxp=mtr

As per a post by Andy Cooke in Great Britain, and the suggestion by FB, I sourced a set of standard ratio rockers for the Midget.  Come dyno day, we'll see if indeed I might have too much lift.

Picked up yet another set of spare pushrods in of the deal . . . let's hope I don't burn through all 24 in my arsenal . . .

Killer price for forged rockers - usually the stamped ones go for WAY more.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 08:36:21 AM
Quote
Come dyno day, we'll see if indeed I might have too much lift.

Midget, et all,

I know this is hard to visualize without a graph or chart, but please read along and I can answer anyone's specific question in a later post.  In a phrase, "It is more complicated than that."   And what I mean by that is, that changes in the rocker ratio change more than just the lift curve.  Although 'overlifting' valves is related, the other change is to the EFFECTIVE duration of valve timing events.  Because higher ratio rocker arms increase the valve displacement at EVERY POINT on the valve displacement curve, they also have the NET effect of increasing the EFFECTIVE duration of ANY cam used.  Now we could argue all day about what net valve lift value constitues "EFFECTIVE" camshaft duration, but I'm going to get all passive/aggresive on you guys by saying: "The only valve event I care about on this engine @ this time is: 'EFFECTIVE' inlet valve closing".   And I reserve the right to change my opinion, at any time, without notice.

IF, substituting a lower ratio rocker arm assembly produces more torque at a given rpm, (& therefore more hp) the inference is that the valve events are too "long", ie, too much duration,
OR, the inlet valve 'effective' closing point is too late for the engine's combination of build geometry & gasflow,
OR, the engine does not have enough compression ratio to take advantage of 'long' duration valve events,
OR, a combination of the above,
AND/OR, other build geometry/gasflow factors I did not include, etc, etc, etc.
Also a factor here is that the smaller the displacement of an engine's cylinders (and this is different from TOTAL engine displacement) the more 'sensitive' it is to 'effective' valve timing events.

The risk of this test is that peak hp MAY be compromised by the gasflow loss at net total valve lift at, and around, full open intake/exhaust valve events.  However, an increase in peak torque, even coupled with a loss of peak hp, (subject to analysis) would typically indicate the engine needs 'less' cam duration and/or more compression ratio.  These types of tests are part of the engineering/tuning process.  I am expecting to see a rise in peak torque AND, a slight loss in peak hp, and analysis of the data generated will indicate what other changes (if any) should be made.  I am particularly interested in seeing what sort of BMEP this engine produces, regardless of rocker ratio.   See how simple that was........

Kind of like a chess game, lots of pieces, lots of moves, net result: It's complicated.  Lots of guys smarter than I am spend endless amounts of time debating about this stuff.  As for me I'm simple, all I care about is: net results.
 :cheers:
Fordboy


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 11:40:46 AM
That's a lot of cam for a small engine, I ran a megadyne 310 in a 1293; below 4K it ran like 3 leads were unplugged and came on like a switch.  It revved plenty, but I'm pretty sure a milder cam would have made more power.  You might find you make more power with standard ratio rockers?  Anyway, good luck with it all, I'm looking forward to seeing the results :)
Andy

We share common doubts, and it's a thoughtful critique.  I questioned it, too, and it wasn't my first choice - the SPVP3-BK was.  My nature is to go conservative, and for precisely the reasons you stated - crummy idle, peaky output.  And I'm the first to admit that I'm in uncharted territory.  While the factory supported the 970 in the Mini for a couple of years, and produced a few Formula Junior engines to approximately this spec, they built less than 1000 970's, and there is virtually zero information on setting them up compared to the long stroke A-blocks. 

But Dave Anton at APT has built a few 970's, and after spelling out the objectives, the consensus was the SPVP5-BK was the best bet.

Here are the driving forces in my decision making -

The goal is 123 on the salt.  I'm running 23" tires and 4.22 gears - hardly a traditional LSR setup, but that puts me wanting peak power at ~7500 and 8000 RPM.

The valve sizes are virtually ideal for this combination, and I didn't have to offset the exhaust valves to do it.

I'll be running standard ratios in the transmission, so to fall back on the power band, I'll need to be able to rev past peak in 3rd.  The billet crank, Saenz rods and J&E pistons should be up to the task - this cam should go there.

If I were doing ANY OTHER type of racing, this combination wouldn't receive a second thought.  Part of the trouble I've had sussing out information is that when people talk Sprites/Midgets/Minis, they're almost always talking road racing, hill climbing or rally - poked and stroked up to 1500 cc's - and with good reason - that's where the racing history and engineering of this engine has been grounded for better than 50 years. 

With this application, my only concern is that the power band needs to occur on the east end of the tach, and that it can live there for a few minutes.

The die is cast, and I'll keep you posted!

Cheers, Mate!  :cheers: 







Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 11:56:33 AM
From a previous post by Andy -

That's a lot of cam for a small engine, I ran a megadyne 310 in a 1293; below 4K it ran like 3 leads were unplugged and came on like a switch.  It revved plenty, but I'm pretty sure a milder cam would have made more power.  You might find you make more power with standard ratio rockers?  Anyway, good luck with it all, I'm looking forward to seeing the results :)
Andy

We share common doubts, and it's a thoughtful critique.  I questioned it, too, and it wasn't my first choice - the SPVP3-BK was.  My nature is to go conservative, and for precisely the reasons you stated - crummy idle, peaky output.  And I'm the first to admit that I'm in uncharted territory. 

The cam recommended by Anton is the one in the engine right now, with the objective being max hp, and midrange and idle be damned.  What we'll have with this rocker ratio test is either a confirmation of the choice, or a direction to travel, although not necessarily a roadmap.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 12:19:48 PM
Quote
The cam recommended by Anton is the one in the engine right now, with the objective being max hp, and midrange and idle be damned.  What we'll have with this rocker ratio test is either a confirmation of the choice, or a direction to travel, although not necessarily a roadmap.

Midget,

Lest anyone think otherwise, I am in complete agreement.
Best regards &  :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Geo on April 08, 2012, 12:56:33 PM
Chris,

I am following this with great interest.  Don't really have any application, perhaps it's the discussion about the build and all the details to make it work. Looking forward to the dyno session.  Good luck!

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 07:12:45 PM
Midget,

Some of the possibilities for gilmer belt water pump drive using .375" pitch x .50" width:

(http://i1267.photobucket.com/albums/jj549/fordboy628/BMC%20Pump%20Drive/BMCPumpDrive02001.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/BMC%20Pump%20Drive/BMCPumpDrive01001.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/BMC%20Pump%20Drive/BMCPumpDrive03001.jpg)

Still exploring possibilities on .200" pitch x .50" width.

Happy Easter,
 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 07:53:01 PM
Chris,

I am following this with great interest.  Don't really have any application, perhaps it's the discussion about the build and all the details to make it work. Looking forward to the dyno session.  Good luck!

Geo

Well, it's been an education for me, and the only way I was ever going to know for sure was to just jump in and do it.

It's easier than creating a raised port Studebaker head, hey, Rich?  :wink:

Hey, Geo, where were you when we were arguing Whitworth a few weeks back?  :-D

For those keeping track, keep this in mind - the last few weeks have been discussion to dial in the engine/carb/ignition combo and move toward the Gilmer drive to redirect a pony or two to the wheels.  What still lies ahead is -

Notching the frame for the Gilmer drive
Installing the Air/Fuel gauge and sender
Fitting the head restraint
Installing the door net
Installing the window latches
Installing a second 5lb fire system

And about two dozen of the piddly things just to get this sucker past tech.

The engine is the fun work - it's the "work" work, listed above, that I've been really putting off.  :-D

Looking ahead, likely years down the road, I'm trying to hunt down a Leyland Marina Ute to slide this engine into and take a shot at I/MMP.

But not this week.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 08, 2012, 08:00:06 PM
"The Marina has been described as one of the worst cars of all time, although it was one of the most popular cars in Britain throughout its production life, and compared to many of its competitors, such as the Lada 1300 range, however, a fair buy both new and secondhand."

- Wikipedia: http://en.wikipedia.org/wiki/Leyland_Marina (http://en.wikipedia.org/wiki/Leyland_Marina)

(http://upload.wikimedia.org/wikipedia/commons/thumb/c/c1/Austin_Marina_Truck_1275cc_Reg_March_1975.JPG/800px-Austin_Marina_Truck_1275cc_Reg_March_1975.JPG)

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 08:10:43 PM
Midget,

In order to keep me interested, I am thinking the next project needs to be along the lines of a Humber "Super Snipe".  (Sorry, no picture available.)  Not just a regular Humber "Snipe" mind you, has to be a "Super".   And the "Super" engine would have to be someting like a Cosworth Ford 1.0L 4 valve Lucas injected 10,000rpm "screamer" maybe with blow-through turbo.   Not sure what class that car would be, however, am pretty sure how the builders of said project might be "classified".   Sure it would be a creative description............................. :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 08, 2012, 08:14:45 PM
Chris, been following this invigorated thread as well, remember I have a '63 spitfire waiting to see speed in the future.Seems like Mr. Fordboy got the info to spread :-)
I been busy finishing Amy's camaro for the end of the month. :cheers:

Frank.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 08:16:14 PM
"The Marina has been described as one of the worst cars of all time, although it was one of the most popular cars in Britain throughout its production life, and compared to many of its competitors, such as the Lada 1300 range, however, a fair buy both new and secondhand."

- Wikipedia: http://en.wikipedia.org/wiki/Leyland_Marina (http://en.wikipedia.org/wiki/Leyland_Marina)

(http://upload.wikimedia.org/wikipedia/commons/thumb/c/c1/Austin_Marina_Truck_1275cc_Reg_March_1975.JPG/800px-Austin_Marina_Truck_1275cc_Reg_March_1975.JPG)

Mike

Yes - on all accounts.  

All the more reason to do it!  :cheers:

Midget,

In order to keep me interested, I am thinking the next project needs to be along the lines of a Humber "Super Snipe".  (Sorry, no picture available.)  Not just a regular Humber "Snipe" mind you, has to be a "Super".   And the "Super" engine would have to be someting like a Cosworth Ford 1.0L 4 valve Lucas injected 10,000rpm "screamer" maybe with blow-through turbo.   Not sure what class that car would be, however, am pretty sure how the builders of said project might be "classified".   Sure it would be a creative description............................. :roll:
 :cheers:
Fordboy

I'll bring you a rule book, and I suspect you'll figure out what that won't work -

BUT -

A Cosworth belly tank, perhaps?  :roll:

Start with a Ralt chassis . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 08:20:56 PM
On second thought, maybe some sort of Ford powered Turner would be a sleeper in some class.  Some came equipped with 1500 Fords, so any Ford engine derivative would be a simple conversion..............

OR, a small block chevy stuffed in the back of a late model Chevy Corvair "Corsa" or Yenko "Stinger"............

Ugh oh, I can feel my brain starting to swell........

F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 08:26:14 PM
Capt thundarr,

Quote
Chris, been following this invigorated thread as well, remember I have a '63 spitfire waiting to see speed in the future.Seems like Mr. Fordboy got the info to spread.

Is that Spitfire an 1147 or the 1500?  Lots of experience with G-prod 1147's

Best,
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 08:28:18 PM
Quote
A Cosworth belly tank, perhaps?  

Start with a Ralt chassis . . .

Where do I sign up??  Even willing to travel to Utah.........   How big can we punch out the engine???  Oh boy, oh boy, I see 2.3 Cossie YB TURBO...............

F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 08:31:56 PM
Quote
A Cosworth belly tank, perhaps? 

Start with a Ralt chassis . . .

Where do I sign up??  Even willing to travel to Utah.........

F/B

Ask your mortgage broker where to sign . . .  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2012, 08:34:10 PM
Quote
Ask your mortgage broker where to sign . . . 

Darn, I was afraid you were going to say that........
Title: Re: Milwaukee Midget
Post by: Rob on April 08, 2012, 08:42:36 PM
Wasn't there a Cosworth Vega for sale recently? At least I think it was a Vega??

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2012, 08:44:56 PM
Rob, it's on its way to Oz as we speak - I suspect it will be setting some records at Lake Gairdner sooner than later.
Title: Re: Milwaukee Midget
Post by: Rob on April 08, 2012, 09:00:28 PM
Chris,

Thanks mate, I thought that was Rich Fox's not the Cosworth powered one though?

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Tman on April 08, 2012, 09:14:17 PM
Yes, I remember seeing a Cosworth AND Rich's for sale
Title: Re: Milwaukee Midget
Post by: Geo on April 08, 2012, 10:05:43 PM
Quote
Hey, Geo, where were you when we were arguing Whitworth a few weeks back? 
Well, I was going to chime in when getting caught up with the thread and Rob started the "not quite the same but it threads in" and along comes wobblywalrus, reply 1035, with the final stake.  Why was I late, you don't ask, I am working on the kitchen replacement.  Leave it up the the bike guys to keep the car guys on the straight and narrow.  You do have the proper Whitworth bolt?

I remember firing up a Lotus 907 engine on the floor before fitting it in the car as I had some worries about bits and pieces.  The other guys thought I was nuts.  Worked well, not much movement across the floor, answered my question and I did not have to worry about an R+R.

Geo  :-D
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 08, 2012, 10:40:21 PM
FordBoy:

Here's an amusing little story about a big name magazine trying to take the record set by an unlikely Ford.

I've always liked it, because Jack Dolan is one of my heroes.  The kicker for you, perhaps, is the last three paragraphs.

http://www.caranddriver.com/features/not-so-fast-there-bud (http://www.caranddriver.com/features/not-so-fast-there-bud)

Jack's comment some years after the article:

The 83  "Far and Wider" article generated quite a bit of interest.
 They missed more than a few things , including the fact that between El Mirage and Bonneville.
We set 21 class records with 2 EXP/LN7 based cars and were sandbagging about 10%.
I was offered an S-2000 by Honda but didn't need to go to work for them and had faster cars already.
" Life is tough enough, even without wasting it."


Mike
 
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 08, 2012, 11:34:44 PM
Capt thundarr,

Quote
Chris, been following this invigorated thread as well, remember I have a '63 spitfire waiting to see speed in the future.Seems like Mr. Fordboy got the info to spread.

Is that Spitfire an 1147 or the 1500?  Lots of experience with G-prod 1147's

Best,
F/B
Have both in "baskets" for now. gotta get Amy's Camaro to Ohio this year. Probably start on the Spit next year for my trips down the mile. We will look for the salt a little later.


Frank.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 10:20:30 AM
FordBoy:

Here's an amusing little story about a big name magazine trying to take the record set by an unlikely Ford.

I've always liked it, because Jack Dolan is one of my heroes.  The kicker for you, perhaps, is the last three paragraphs.

http://www.caranddriver.com/features/not-so-fast-there-bud (http://www.caranddriver.com/features/not-so-fast-there-bud)

Jack's comment some years after the article:

The 83  "Far and Wider" article generated quite a bit of interest.
 They missed more than a few things , including the fact that between El Mirage and Bonneville.
We set 21 class records with 2 EXP/LN7 based cars and were sandbagging about 10%.
I was offered an S-2000 by Honda but didn't need to go to work for them and had faster cars already.
" Life is tough enough, even without wasting it."


Mike

Hi 4-barrel Mike,

Thanks for the link, REALLY enjoyed the read.   No big surprise to me which engine they ended up using on the Ford............. :-D

I've been around racing (of various types) most of my life.   (Age 14 to age 50, when I walked away...)   One thing I have seen repeatedly is:  Smart, experienced folks getting hung out on something because of an "estimate" of whatever.   Why guess, when you could KNOW?!?   A lifetime of experience allows one to shortcut the process "somewhat", but MOST situations are DIFFERENT ENOUGH to warrant at least the formality of checking.   Presuming that because such and so was effective on one engine type, that this would transfer effectively to another engine type, (even within the same engine family), is just foolish or wishful thinking.

Engine development is specific enough that it NO LONGER moves forward using a "Monkey see, Monkey do" formulation.  Way back when, in my jaded youth, many engine types were so poorly developed as racing powerplants, large gains could be made by following the lead of what the front runners were using or doing.   But that only worked if you used a popular engine type, ie, Chevy or Chrysler.  If you had a Ford or anything else, good luck to ya'.    And if you raced an orphan whatever, (Humber "Super Snipe" perhaps), you'd better know what you are doing or again, good luck to ya'.   Racing history of the mid-century is filled with examples of racing series where outsiders came along, and kicked a**, took names, records and ALL THE PRIZE MONEY.

And of course, as my buddy Milwaukee Midget & others have pointed out, the engine is only part of the equation for any racecar.   In the words of the immortal Carroll Smith:   "Tune your chassis and find 100 horsepower."   Regardless of how sexy anyone thinks engines are, development of powerful, AND RELIABLE, racing powerplants is the kind of work that requires a certain type of individual.   Over the course of my career, I've had more than a couple of competitors accuse me of being: "The luckiest ba***rd around".   And while I freely admit to the latter, I KNOW FOR A FACT THAT LUCK DIDN'T HAVE ANYTHING TO DO WITH IT.   I simply worked harder and was better at it than some of the others.

"Knowledge is not only knowing what 'works'.  More often, knowledge is knowing what doesn't 'work'."   Think about how much time and effort that takes......................
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 10:24:26 AM
Capt thundarr,

Quote
Chris, been following this invigorated thread as well, remember I have a '63 spitfire waiting to see speed in the future.Seems like Mr. Fordboy got the info to spread.

Is that Spitfire an 1147 or the 1500?  Lots of experience with G-prod 1147's

Best,
F/B
Have both in "baskets" for now. gotta get Amy's Camaro to Ohio this year. Probably start on the Spit next year for my trips down the mile. We will look for the salt a little later.


Frank.

Hi Frank,

Got a pile of SU Carb tuning bits.  If you have any idea of what you might use or need, send me a PM.

Best,
Fordboy

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 10:41:06 AM
Midget,

Will advise when burette has arrived.   Any results of BMC colonoscopy??

F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 12:33:35 PM
Midget,

Have just come across 4.25" dia water pump pulley for Ford 4 cyl (what else?) that could be modified to fit BMC mockup.   Is it larger (larger enough to make a difference?) than the BMC pulley currently being used?    Please advise, as I am no longer a fan of "minnow flogging".

Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 01:01:40 PM
Midget,

In order to keep me interested, I am thinking the next project needs to be along the lines of a Humber "Super Snipe".  (Sorry, no picture available.)  Not just a regular Humber "Snipe" mind you, has to be a "Super".   And the "Super" engine would have to be someting like a Cosworth Ford 1.0L 4 valve Lucas injected 10,000rpm "screamer" maybe with blow-through turbo.   Not sure what class that car would be, however, am pretty sure how the builders of said project might be "classified".   Sure it would be a creative description............................. :roll:
 :cheers:
Fordboy

The aforementioned Super Snipe, courtesy of Wikipedia.   :-D
Fordboy

Title: Re: Milwaukee Midget
Post by: Queeziryder on April 09, 2012, 01:10:09 PM
Here we go,
specially for Fb and MM

Ford Sierra P100 pickup (same basic body as your Merkur ?)
Drop the Cosworth 2 litre lump in and get a bigger turbo, then 500 HP easy  :-D

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 03:27:02 PM
Here we go,
specially for Fb and MM

Ford Sierra P100 pickup (same basic body as your Merkur ?)
Drop the Cosworth 2 litre lump in and get a bigger turbo, then 500 HP easy  :-D


Yeah Baby!!  Just weird enough for me.  Can we get Mistress Helga to drive it??  Gotta do something about the pickup bed though..........

F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2012, 03:49:23 PM
Midget,

Due to the magic of FedEx, new 25ml (cc) burette & stand in hand.   New toys, oh boy, oh boy...................
Whoa!! WE COULD TITRATE BEER WITH THIS!!  :cheers:   Oh wait, 25ml is a pretty small serving.............. :-(
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2012, 05:35:23 AM
Midget,

Just curious, what type of spark plug wires are you using?

F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2012, 09:50:45 AM
Midget,

Just curious, what type of spark plug wires are you using?

F/B

MSD 8 mm Street Fires - 500 ohms/foot.  Needed a supression cable for wasted spark.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2012, 09:56:26 AM
Quote
MSD 8 mm Street Fires - 500 ohms/foot.  Needed a supression cable for wasted spark.

Yeah, non-suppression wires will play hell with the ignition computer.   Thanks.

Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on April 11, 2012, 01:35:16 AM
Chris, sorry I was side tracked and missed this:

HAPPY BIRTHDAY! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2012, 08:33:30 AM
Chris, sorry I was side tracked and missed this:

HAPPY BIRTHDAY! :cheers:
The best birthday gift would be seeing that antique of yours push past 500 hp.

Thanks, for the wishes - now get back to work!  :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on April 11, 2012, 02:44:40 PM
Happy Bday!
Title: Re: Milwaukee Midget
Post by: Andy Cooke on April 11, 2012, 02:54:44 PM
Quote
Come dyno day, we'll see if indeed I might have too much lift.

Midget, et all,

I know this is hard to visualize without a graph or chart, but please read along and I can answer anyone's specific question in a later post.  In a phrase, "It is more complicated than that."   And what I mean by that is, that changes in the rocker ratio change more than just the lift curve.  Although 'overlifting' valves is related, the other change is to the EFFECTIVE duration of valve timing events.  Because higher ratio rocker arms increase the valve displacement at EVERY POINT on the valve displacement curve, they also have the NET effect of increasing the EFFECTIVE duration of ANY cam used.  Now we could argue all day about what net valve lift value constitues "EFFECTIVE" camshaft duration, but I'm going to get all passive/aggresive on you guys by saying: "The only valve event I care about on this engine @ this time is: 'EFFECTIVE' inlet valve closing".   And I reserve the right to change my opinion, at any time, without notice.

IF, substituting a lower ratio rocker arm assembly produces more torque at a given rpm, (& therefore more hp) the inference is that the valve events are too "long", ie, too much duration,
OR, the inlet valve 'effective' closing point is too late for the engine's combination of build geometry & gasflow,
OR, the engine does not have enough compression ratio to take advantage of 'long' duration valve events,
OR, a combination of the above,
AND/OR, other build geometry/gasflow factors I did not include, etc, etc, etc.
Also a factor here is that the smaller the displacement of an engine's cylinders (and this is different from TOTAL engine displacement) the more 'sensitive' it is to 'effective' valve timing events.

The risk of this test is that peak hp MAY be compromised by the gasflow loss at net total valve lift at, and around, full open intake/exhaust valve events.  However, an increase in peak torque, even coupled with a loss of peak hp, (subject to analysis) would typically indicate the engine needs 'less' cam duration and/or more compression ratio.  These types of tests are part of the engineering/tuning process.  I am expecting to see a rise in peak torque AND, a slight loss in peak hp, and analysis of the data generated will indicate what other changes (if any) should be made.  I am particularly interested in seeing what sort of BMEP this engine produces, regardless of rocker ratio.   See how simple that was........

Kind of like a chess game, lots of pieces, lots of moves, net result: It's complicated.  Lots of guys smarter than I am spend endless amounts of time debating about this stuff.  As for me I'm simple, all I care about is: net results.
 :cheers:
Fordboy




I'm really pleased to see you showing an interest in this build, I'm sure that this engine is going to be a good step better for it.

I stopped playing with A series engines before I got into the habit of plotting every cam that came my way, so can't help with your valve accelerations, but I suspect it'll be the maximum you can get from the follower diameter.  I can't disagree with your comments about inlet valve closing time (I don't have anything like your knowledge on this), but I was coming at the 1.25 rockers from a different direction, that of reducing overlap (measure that how you prefer).  To me the magic happens during overlap, and equally it's the phase where things go wrong if you don't have the acoustics right.  It's unlikely that this engine will have the right lengths and diameters without a lot of dyno time, so mine was a suggestion that less may be more.  I'm a simple soul, and like to keep my theories simple :|

With regard to optimising inlet valve closing time and compression ratio; will that still be correct in the ~85% atmosphere at 4000ft?  I have no experience of this as 400ft is high around here, but I suspect that an engine that's fussy in this respect will struggle at Bonneville.  I throw this out there as I'm interested in the answer.

go fast
Andy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2012, 03:58:22 PM
Midget,

Happy Belated Birthday!!  As if anyone our age wants to acknowledge another one.......though I guess it beats the alternative!!

Best,
MB
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2012, 05:36:49 PM
Quote
Come dyno day, we'll see if indeed I might have too much lift.

I'm really pleased to see you showing an interest in this build, I'm sure that this engine is going to be a good step better for it.

I stopped playing with A series engines before I got into the habit of plotting every cam that came my way, so can't help with your valve accelerations, but I suspect it'll be the maximum you can get from the follower diameter.  I can't disagree with your comments about inlet valve closing time (I don't have anything like your knowledge on this), but I was coming at the 1.25 rockers from a different direction, that of reducing overlap (measure that how you prefer).  To me the magic happens during overlap, and equally it's the phase where things go wrong if you don't have the acoustics right.  It's unlikely that this engine will have the right lengths and diameters without a lot of dyno time, so mine was a suggestion that less may be more.  I'm a simple soul, and like to keep my theories simple :|

With regard to optimising inlet valve closing time and compression ratio; will that still be correct in the ~85% atmosphere at 4000ft?  I have no experience of this as 400ft is high around here, but I suspect that an engine that's fussy in this respect will struggle at Bonneville.  I throw this out there as I'm interested in the answer.

go fast
Andy

Thanks for the confidence factor.   I also suspect that the flank accelerations of this camshaft are @ or near the maximum for the follower diameter.   Whether that is good or not depends mainly on whether the valve is open enough, Vs TOO MUCH, for the port to be able to flow enough to meet the peak demands of the cylinder ATDC, @ SOME SENSIBLE GAS SPEED.   This can be calculated and I've started doing some of these, but I am hung up @ the moment from lack of dimensions/airflow numbers of cyl head/exact cam profile/etc, etc.   Pipe sizes and lengths can be calculated & modeled, & again I need more information about other engine build specs.   Yes, it can be done with LOTS of dyno testing, but that is expensive and will use up a "test mule".   My experience is that modeling & simulations can save time & cut cost, AS LONG AS THE CONCLUSIONS ARE CONFIRMED ON THE DYNO.   I have some good experience doing this, on both BMC & Ford/Lotus/Cosworth 4 cyl engines, and trust me, going to the trouble of figuring things out ahead of time is the way to go.   No more cut & try for Fordboy!!

I am going to presume that by acoustics you are talking about wave tuning of the inlet/exhaust systems.   In terms of valve events, the effective inlet closing point is the most important, because it directly impacts DYNAMIC compression ratio.   Your STATIC compression ratio is what you calculate in terms of displacement differential, but your running engine doesn't care about that.   And even if your static C/R is 13/1, if your volumetric efficiency is 110%, then 13x110% = 14.3/1 at that V/E!!   You might want to know that, if only for the additional stresses on the parts.   However, no BMC I ever dynoed made over about 90/95% V/E, because of the 5 port head.   Now some BMC's don't get to 90% V/E, because with their limited airflow, they are sensitive to "build combinations".   Your decision to be conservative on parts is a sensible one, because as the output is raised the engine becomes more "sensitive" to parts combinations, AND, there are MORE OPPORTUNITIES TO BE WRONG.   Think about that, like I said, it's complicated.   Now I want to qualify my experience with BMC's and defer to those with more & longer experience in building race combinations, some have probably exceeded 100% V/E, I just don't know about them.   But back to the example 13/1 C/R @ 90% V/E = 11.7/1 C/R.   Hence, my issue with wanting to know the BMEP of this particular BMC engine combination.   Peak BMEP of well thrashed combos SHOULD be around 220/225psi.   Lower numbers indicate room for improvement, REGARDLESS of where the improvement comes from.

Valve events at overlap present some opportunities for impressive wave tuning or massive reversion.   In any racing engine, the returning exhaust pressure wave can & does create inlet tract pulses that exceed peak cylinder demand EARLIER than peak cylinder demand is typically encountered @75/80 degrees ATDC.   The trick is to tune the combination to take maximum advantage of this.   Again, simulations & modeling can help here.   Reducing the overlap, anyway you can, helps alleviate a bad reversion condition.    On hot street/street engines, prevention of reversion should be the focus.

There will be some small effect from the thinner atmosphere of high altitude, mostly lessening the V/E of the engine, perhaps some effects on the gas speeds.   That is why lots of land speed vehicles are blown or turboed.   But if you are running naturally aspirated, the air is the air, and you can't do much about it, EXCEPT, plan for it, AND, take advantage of the lower V/E.   Rejetting the carb will be essential.   Static C/R will of course, remain the same, regardless of altitude.   BUT, Dynamic C/R can be manipulated to take advantage of the lowered V/E.   85% density x 90% V/E x 13/1 C/R = 9.945/1................... :cry:    Stay tuned, I intend to model this.   Whether Midget's engine can take advantage of any changes the modeling suggests, remains to be seen.  However, I believe that right now, there is room to improve engine performance significantly, and have an engine that will work in Utah & North Carolina.   Like I said, stay tuned........

Best regards &  :cheers:
MB
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2012, 10:31:18 PM
FB - and all -

Okay, I'll post them here so we'll have a permenant record of the numbers -
Spring sets - post juggling -

open - seat
272 - 88
275 - 90
275 - 91
270 - 86
278 - 91
270 - 89
270 - 85
274 - 90

The open is actual pairs @ .960 + .075 retainer height - checked with retainer in place.
Seat is calculated by adding sum of pairs - time constraints forced that one.
Inner springs calculated at inner keeper height - 1.41 - .91

Still a couple of outliers, but gut level, I'm thinking they're usable.

Mocked up the valves in the head with the old inner springs.

Received the 1.25 rockers today - putting them to soak overnight.  Tips are a little worn, but then so am I.   :cheers:


Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2012, 11:16:11 PM
Midget,

Very useable & huge improvement over previous valve springs.   I'll see you tomorrow.

F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2012, 12:17:11 AM
Courtesy of a fellow member who is in contact with David Vizard -

Regarding my build -

"There are some compounded problems with this engine spec. Firstly the cams LCA is too tight at 104. It needs to be at about 110 to 111. Also the duration is such that it will exaggerate the cylinder robbing from outer cylinders to inner ones so duration needs to be cut by about 10-12 degrees. Third the CR is way too low at 11/1 for this combo. To make the top end for outright speed we need to have about 14/1. This will be much more doable if the LCA is spread and the duration reduced. Also read what I say about valve cutouts in the big yellow book. The best cutouts are also the easiest to do so don't scare yourself off doing this to achieve that. MUST HAVE CR!

DV"


I'm trying to find a cam with a Lobe Center Angle that wide that isn't intended for a Morris Minor Panel Van with an automatic.  Seems awfully wide - the Leyland street grinds are all at 107.5, their race stuff tightens up to 102.5.  Mine, being a scatter pattern, is 105.5 for pistons 1 and 4, and 102.5 for pistons 2 and 3.

I guess I need to find out if this is even an option, short of a custom grind.  I'll be out in the woods with my flashlight . . .

FB - when I get those numbers, I'll forward them to you for modeling.

Andy - good hearing from you again.  It's getting interesting over here. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2012, 12:56:33 AM

We set 21 class records with 2 EXP/LN7 based cars and were sandbagging about 10%.

I remember reading the article in Car and Driver on the EXP.  I seem to recall Fiat connecting rods, and a slew of other whacky parts change outs in that engine.  Good to see it continued to be competitive.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2012, 09:08:16 AM
Courtesy of a fellow member who is in contact with David Vizard -

Regarding my build -

"There are some compounded problems with this engine spec. Firstly the cams LCA is too tight at 104. It needs to be at about 110 to 111. Also the duration is such that it will exaggerate the cylinder robbing from outer cylinders to inner ones so duration needs to be cut by about 10-12 degrees. Third the CR is way too low at 11/1 for this combo. To make the top end for outright speed we need to have about 14/1. This will be much more doable if the LCA is spread and the duration reduced. Also read what I say about valve cutouts in the big yellow book. The best cutouts are also the easiest to do so don't scare yourself off doing this to achieve that. MUST HAVE CR!

DV"


I'm trying to find a cam with a Lobe Center Angle that wide that isn't intended for a Morris Minor Panel Van with an automatic.  Seems awfully wide - the Leyland street grinds are all at 107.5, their race stuff tightens up to 102.5.  Mine, being a scatter pattern, is 105.5 for pistons 1 and 4, and 102.5 for pistons 2 and 3.

I guess I need to find out if this is even an option, short of a custom grind.  I'll be out in the woods with my flashlight . . .

FB - when I get those numbers, I'll forward them to you for modeling.

Andy - good hearing from you again.  It's getting interesting over here.

Midget,

Like I've been saying all along: "It's complicated."   DV recognizes this, better than you & I, and his advice is right on. (Spot on? for Brits, etc.)   Anytime you put together a 'unique' build, you have to be prepared to have 'unique' parts, to tune the combination for what YOU need. :wink: 

Now before you lose your enthusiasm, thinking that you are lost without direction, stop for a moment and consider where you are.   You are not lost out on the ocean without a compass.   It's more like you are in the forest without a compass, but you have a few things that are tools to help you find your way out.    The first step is to figure out exactly where you are, and then determine the direction to proceed in. :-)

That process will begin in earnest today, sorting the useable from the unuseable, AND, determining the direction(s) with the most potential.    Another favorite quote of mine is: "Think first."   I'll see you later today.    :-D
 
And: DV is right on about C/R!   EVERY SMALL DISPLACEMENT BMC I EVER ENGINEERED RESPONDED FAVORABLY TO HIGHER C/R, EVEN AT THE EXPENSE OF CAM!   And I know just who to ring up for a trick cam, PLUS, I've got a core I'll donate.   My only condition:   "Think first, THEN the beer."

BTW, the majority of your build choices have been excellent.   Remember, NOBODY bats 1000.
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: protype on April 12, 2012, 09:33:48 AM
Based on the looks of the tops of the pistons there is some indication that there is some uneven distribution from the intake.  This can be cam, intake or header design, or a combination of more than one.  A picture of the head and combustion chamber burn pattern would also give some additional indications. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2012, 09:52:09 AM
Thanks for the vote of confidence.  You're right - and that seems to be a trend with you, FB.  :-)

And yes - truth be told, I need to recall that I've had what I consider to be a degree of success at Maxton.  92 mph in third gear for a stock bodied Midget running 21% less capacity than a standard engine?  I don't know anybody else who has done that.

But yeah, a lot trees out here.

We'll see you this afternoon.


 "Think first, THEN the beer."


We'll think quickly.

Based on the looks of the tops of the pistons there is some indication that there is some uneven distribution from the intake.  This can be cam, intake or header design, or a combination of more than one.  A picture of the head and combustion chamber burn pattern would also give some additional indications. 

Likely a combination, exaggerated by the scatter pattern cam.  To indicate how rich it was running, that was after two passes at Maxton and 3 dyno pulls.  It got gunked up pretty quickly, but it cleaned up with a paper towel and WD40. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2012, 12:27:34 AM
Just a quick post - Fordboy stopped by this afternoon.  He did some serious number crunching and will be modeling a few ideas shortly.  We'll share that.

The consensus tonight is that to dyno next weekend would be folly.  Instead, it seems likely I'll be pulling the engine.

Long day - early day tomorrow. 

We're going to get this right.

Forboy -  :cheers: - to you, my friend.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on April 13, 2012, 08:22:54 AM
I'm sure that DV had an example 1000cc screamer build in the first edition of his A series book, mine dissapeared long ago, so maybe this is a false memory?

By spreading the lobe centre and redusing the duration he suggesting keeping the exhaust opening, and inlet closing flanks roughly where you have them now, but taking out a lot of overlap.  I've done much the same on my latest turbo cam, but I'm out at 118deg LCA  :|.  This wins you a lot of valve to piston clearance, so should make finding the extra CR easier.  I'm not sure how you work out how to time the various lobes on a scatter cam though.

I've not looked to see which profiles have the reduced duration, but there will be one.  It shouldn't be a problem to get the lobes ground at different centres, normally it's just a case of asking.

With the engine simulation work I've seen the results are a bit iffy when it comes to looking at overlap and reversion, it'll get you a long way there, but I've seen some big power losses from totally simulated engines (much like I've seen big aero losses from pure CFD designs).  We still run simulations, but it is just a tool.

Andy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2012, 09:10:37 AM
Now that some serious measurement & number crunching has been done, it will take some time to determine what is the best path to resolve the issues.  This is going to require some research and some more evaluation, probably some flow testing, etc, etc.

Need to go though both of DV's BMC books for any useful info.   I, personally, am not interested in 'reinventing the wheel'.   :-)   DV has done all the heavy lifting on this already.

Engine simulations are just that: simulations.   Depending on the skill & experience level of the person choosing the input data, the results can be 'golden' or 'gigo'.  (garbage in/garbage out)   My experience is that ACCURATE simulations, and measurements, can be helpful in choosing combinations, as opposed to cutting & trying dozens/hundreds of permutations.   AND, I have been able to reduce development time and cost by pursuing the combination with the best 'potential'.   I know that sounds non-specific & a bit hazy, that's just the stage it's at right now.    But, as Andy correctly points out, simulations, modeling and data crunching are just more tools.   In the finish, hp needs to be verified on the dyno............. :-)

Lots of trees in the forest get chopped down by big Vikings with axes.   I am willing to use a chainsaw if I have it. :wink:

If anybody out there knows of a engine shop in the Chicago/Milwaukee/Madison/Rockford vicinity with a computerized brake and BMC adaptors, please let Midget know about it.
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2012, 03:57:53 PM
Informative day, yesterday.   Fordboy made his way across “the Cheddar Curtain” into the land of milk and honeyweiss, and spent about 6 hours taking measurements, gathering facts, asking questions, and chuckling at the SCTA rulebook.  A true fact finding mission, and I’m grateful for the help. 

What has become clear is that my hope of not having to pull the engine has evaporated, and for reasons above and beyond just getting the compression ratio up.

1 - We’re going to adapt a Saab throw out bearing assembly to replace the stock external slave, which will -
   A – Make bleeding the clutch much easier, and . . .
   B – Make enough room in the chassis to build an actual blow shield.
2 – While the block is out, I’ll retap the oil system for a larger diameter oil line.
3 – I’ll cut a slot in the bell housing and set up the flywheel with a degree indicator to consistently find TDC – which has been an on-going problem with the marks underneath the engine that were shrouded by the front frame crossmember.
4 – Notch the front crossmember to accept a longer pulley system which may include a Gilmer drive setup, and hopefully provide sufficient room to put a degree wheel on the front of the engine to change cam timing without having to pull the engine every single time.  This modification also makes taking the engine out a lot easier.

Yesterday was a game changer, and in a very good way.  It has provided for me a focus and a clear cut path toward finishing the car up, and and while we're not sure at this point what we'll be doing precisely with the engine, it's still early enough in the season that this shouldn’t result in a “thrash” in August. 

And with the engine out of the car, I’ll be able to finish some chassis details that I’ve let slide.  Make hay while the sun shines.

The grand experiment continues . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2012, 04:30:10 PM
Midget,

Whilst rooting through the giant dustbin that is my parts stash, I have found what appears to be a Saab to Midget trans t/o brg mount/adaptor.   If memory serves me correctly, there are 2 BMC transmissions (rib case/smooth case) with minor t/o brg differences.   You'll need to take some measurements or I'll need to make another 'pilgramage'.   Also need to know clutch release finger ht., from block face to where t/o brg. contacts fingers.

Have sawsall for chassis mods (or brain surgery) if you need one.   Awaiting arrival of "yellow pages".   Will correct data input for sims sometime this weekend.   PM me about your Iowa request from Binnie's, soon to sortie there.   Ta ta for now.
:cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2012, 04:35:14 PM
Rib case - I have one I field stripped in the basement.

Also need to know clutch release finger ht., from block face to where t/o brg. contacts fingers.


Looks Like I'm pulling that engine sooner than I thought . . .  :|

Didn't really want to mow the lawn, anyway . . .

 :-D
Title: Re: Milwaukee Midget
Post by: charlie101 on April 14, 2012, 11:39:15 PM
I've been searching like mad for the input I based my reply on, but starting to suspect I remembered wrong name alias on that forum, sorry. However hydrolastic do race BMC's but isn't the man I was thinking of. I'll get back when I find it.

Yep, got it all wrong. The guy from Raleigh, NC races Fiats on a very high tech level and has got a lot of resources. His webpage may be fun to look through. Might be of some value.

http://www.scuderiatopolino.com/index.php
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2012, 01:17:15 AM
Charlie - Thanks for that info - and yes, a cool site.

Seems North Carolina is a hotbed of Fiat and Abarth activity - the car I'm gunning for in I/GT was also out of North Carolina - an Abarth.  The record is 20 years old, and it's stiff for a 1 litre production bodied car.

I have a picture of it on my dart board.  :wink:
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 15, 2012, 10:01:06 AM
... I/GT was also out of North Carolina - an Abarth.  The record is 20 years old, and it's stiff for a 1 litre production bodied car.

I have a picture of it on my dart board.  :wink:

Thank God it isn't this one.... the previous Abarth record holder at 120.872.....
Been thinking about taking it out of mothballs
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2012, 05:01:45 PM
Stainless, I/GT has been slow these last few years - very few entrants.  Dust it off, bring it out.  :cheers:

Fordboy, here’s a pic of the inside of the bell housing of my spare ribcage transmission.  While I haven’t pulled the engine and tranny from the car yet, the depth from the engine plate to the stud flats of the front transmission cover is 6”.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4618.jpg)

Until I pull the transmission, I won't know the depth to the fingers, but I can get you some measurements of bolt centers.  Moss lists the same gasket for the front covers of both transmissions, but the covers are different.


Title: Re: Milwaukee Midget
Post by: 38flattie on April 15, 2012, 08:22:46 PM
Minor setback Chris- afterall, getting this far has been a journay!

Keep chugging away!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2012, 09:54:36 PM
Setback? Nahhh. Course adjustment would be the term I'd use.

Had I pushed forward, I would have gone into the dyno, done a few decent pulls, and likely have straightened out the problems I had last time. It would have made a killer sound, probably would have thrown up some respectable numbers - but would they have been sufficient?

After my visit with Fordboy last week, and the correspondence with Vizard, the shortcomings of the combination are in sharp relief. In the back of my mind, they were always there, but for lack of better information - Andy Cooke's early critique an exception - I was intent to press forward.

But earlier in this build, I stated that the only possibility of being successful would be to wring every last ounce of power out of this combination. To do that, I have to hold myself to that goal. And I really don’t think I’m so far off the path that it can't be corrected.

By the way – KILLER NUMBERS ON THE FLATCAD!   :cheers:  :cheers:  :cheers: 
 
Title: Re: Milwaukee Midget
Post by: manta22 on April 16, 2012, 03:53:15 PM
MM:

"...and the correspondence with Vizard..."

Where is David Vizard these days?

Regards, Neil   Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2012, 04:03:45 PM
MM:

"...and the correspondence with Vizard..."

Where is David Vizard these days?

Regards, Neil   Tucson, AZ

An undisclosed location - and I'm sworn to secrecy.  Let’s face it, he'd never get ANY sleep if the folks on this forum were to get his contact information.

He will be in California next weekend for a seminar.

http://www.davidvizardseminars.com/
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 19, 2012, 01:57:57 PM
Chris:

Here's what you need for a support vehicle, at a nearby tow-yard's auction this morning (probably a consignment):

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Club/Miscellaneous/1972MorrisMinorpanel.jpg)

1972 they say.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 19, 2012, 06:51:49 PM
Chris:

Here's what you need for a support vehicle, at a nearby tow-yard's auction this morning (probably a consignment):

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Club/Miscellaneous/1972MorrisMinorpanel.jpg)

1972 they say.

Mike

Ooooh! Complete with pedestrian control stanchions!  :-D

Mike, I'm beginning to think you know me better than my wife.

Actually, take one of those, box the frame, go with MGB-GT V8 brakes up front and a Rover V8 with a 5 speed, and I'd use it for a tow vehicle!

Problem is this - 4 cars, 3 garage spaces, and Mrs. Midget is already whining about the trailer in the back yard.

And bringing up her shoe closet is not an effective defense.

Title: Re: Milwaukee Midget
Post by: Peter Jack on April 19, 2012, 07:37:45 PM
Maybe she'd like it as a daily driver!!!  :-D :-D :evil:
(I've been divorced for a loooooong time.)

Pete
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 19, 2012, 07:58:35 PM
Chris:

Here's what you need for a support vehicle, at a nearby tow-yard's auction this morning (probably a consignment):

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Club/Miscellaneous/1972MorrisMinorpanel.jpg)

1972 they say.

Mike

Ooooh! Complete with pedestrian control stanchions!  :-D

Mike, I'm beginning to think you know me better than my wife.

Actually, take one of those, box the frame, go with MGB-GT V8 brakes up front and a Rover V8 with a 5 speed, and I'd use it for a tow vehicle!

Problem is this - 4 cars, 3 garage spaces, and Mrs. Midget is already whining about the trailer in the back yard.

And bringing up her shoe closet is not an effective defense.

Rover ? are you currently dripping molten wax on your bare skin , burning yourself with a lit cigarette or some other masochist rite?

The smart thing to do with those is transplant a Corolla underneath them....a friend had one for a bit. The thing is though it no longer sounded like,  handled like, or stopped like an English car...it lost a whole lot of other sort of "personality" traits too ..it had power, it didn't leak oil and it lost all of those great times standing beside it on some stretch of road wondering what was wrong with it.........it just wasn't the same, oh yeah and it got good fuel economy too.
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 19, 2012, 08:05:58 PM
Everyone knows what's wrong with it. Just take off the distributor cap and dry it out, especially if you're in the middle of the desert. It never seems to wet out the ignition in a rainstorm.  :? :? :?

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 19, 2012, 08:43:49 PM
Perchance, was it owned previously by one Basil Fawlty?  Perhaps replacing his temperamental Mini?

:roll:
Fordboy
Title: Re: Milwaukee Midget
Post by: Graham in Aus on April 19, 2012, 10:53:17 PM
Err that was no Mini!

ADO16 Austin 1100!

In fact an estate (wagon)

http://www.youtube.com/watch?v=78b67l_yxUc

(http://30.media.tumblr.com/tumblr_lqlj1ev0AH1qms7a7o1_500.jpg)

Sorry guys  :oops:

Clip is funny though!  :-D
Title: Re: Milwaukee Midget
Post by: grumm441 on April 19, 2012, 11:08:09 PM

The smart thing to do with those is transplant a Corolla underneath them....a friend had one for a bit. The thing is though it no longer sounded like,  handled like, or stopped like an English car...it lost a whole lot of other sort of "personality" traits too ..it had power, it didn't leak oil and it lost all of those great times standing beside it on some stretch of road wondering what was wrong with it.........it just wasn't the same, oh yeah and it got good fuel economy too.

why would you want a car that went like a corolla?
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 20, 2012, 12:30:02 AM

The smart thing to do with those is transplant a Corolla underneath them....a friend had one for a bit. The thing is though it no longer sounded like,  handled like, or stopped like an English car...it lost a whole lot of other sort of "personality" traits too ..it had power, it didn't leak oil and it lost all of those great times standing beside it on some stretch of road wondering what was wrong with it.........it just wasn't the same, oh yeah and it got good fuel economy too.

why would you want a car that went like a corolla?
G

No fun in that.


Yeah, Britannia may have ruled the ocean, but they never built a car that would drive through a puddle without conking out.

I doubt a Corolla powertrain would pull a trailer through Wyoming.

And, of course, the correct response to that statement is, "What makes you think a Rover would get you past Iowa?"

Rover ? are you currently dripping molten wax on your bare skin , burning yourself with a lit cigarette or some other masochist rite?

Based on an early 1960's GM design - and if I wanted to start getting sarcastic, I could draw parallels . . .

But I'm in too good of a mood - Nick Lowe was OUTSTANDING this evening.   :-P
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 20, 2012, 06:50:22 AM
Err that was no Mini!

ADO16 Austin 1100!

In fact an estate (wagon)

Sorry guys  :oops:

Clip is funny though!  :-D
Graham,

Happily stand corrected!  My psychologist says that the less BMC info I retain in my head, the faster my recovery will be!!  No need for brain surgery just yet, though I guess I should stop watching those Monty Python DVD's.............

Not sure I'm happy with how Basil uses the tree branch, seeing how it's Earth Day & all..........
:cheers:
MB
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on April 20, 2012, 11:22:23 PM
Good GRIEF! First there was a Vauxhall 12 at the Portland Swap Meet last weekend with New Zealand plates, imported from Palmerston North area, now a Moggy Panelvan with New Zealand plates as well!! They are coming to get me! Those minions of Joseph Lucas are UNSTOPPABLE..!!....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 21, 2012, 02:45:43 AM
Those minions of Joseph Lucas are UNSTOPPABLE..!!....

. . . and lo, darkness fell upon the face of the earth, and there was much wailing, and gnashing of teeth.

Funny how we can eradicate Polio, yet the 25D-4 still proves to be a scourge.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2012, 08:08:22 AM
This is a direct quote of the bumper sticker which cost "Group 44" their Lucas sponsorship dollars, circa 1980.   The bumper sticker was displayed on the rear of all of their team cars at the SCCA Runoffs @ Road Atlanta.  It read:

Question,  "Why do the British drink warm beer?"    Answer,  "Because they have Lucas refrigerators!"

True story, I was there with the outraged Lucas Sales reps...............
:cheers:
Fordboy          
Title: Re: Milwaukee Midget
Post by: 38flattie on April 21, 2012, 09:04:35 AM
Haha!

Sometimes, I get lost on this thread... :-D
Title: Re: Milwaukee Midget
Post by: gearheadeh on April 21, 2012, 10:28:41 AM
This is a direct quote of the bumper sticker which cost "Group 44" their Lucas sponsorship dollars, circa 1980.   The bumper sticker was displayed on the rear of all of their team cars at the SCCA Runoffs @ Road Atlanta.  It read:

Question,  "Why do the British drink warm beer?"    Answer,  "Because they have Lucas refrigerators!"

True story, I was there with the outraged Lucas Sales reps...............
:cheers:
Fordboy          

That is one for the Joke section........truth is funnier than comedy eh!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 21, 2012, 11:18:02 AM
Think about this a minute -

Does anybody tell "Autolite" jokes?
Does anybody tell "Delco" jokes?
Does anybody tell "Bosch" jokes?

The anecdotal evidence as to the problems with Lucas products is damning due to its sheer volume.
 
The response from Lucasites has often been that the products were misapplied, to which I say, as an OEM to BMC/Leyland/Rover/Jensen, if they continued to let their products be "misapplied" for OVER 70 YEARS, then they share a great deal of culpability in the demise of their reputation - including its diminishment to "joke status".
Title: Re: Milwaukee Midget
Post by: salt27 on April 21, 2012, 11:33:15 AM
As for Autolite, I recall being stranded several times [once in a blizzard] in a Ford pickup untill I learned to carry a spare ignition module.
My wife put a moritorium on Fords that still stands 30 years later.

   Don
Title: Re: Milwaukee Midget
Post by: grumm441 on April 22, 2012, 04:27:29 AM
As for Autolite, I recall being stranded several times [once in a blizzard] in a Ford pickup untill I learned to carry a spare ignition module.
My wife put a moritorium on Fords that still stands 30 years later.

   Don

I was looking for something in the toolbox in the trunk of my Monaro (GM Car) the other day, and found one of those ford ignition modules
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2012, 01:05:23 AM
Back to the DE-LUCASIZED Midget.

Made a trip to the Fordboy ranch – a gracious and brilliant host.  He took some more measurements, specifically the center lengths of the intake and exhaust ports.  After learning the technique and the reasoning, I measured up my manifolds, carb and trumpets.  He’s looking to come up with the optimum intake runner length, which includes all components in the intake.  Additionally, I’ve ordered up a ½ thick piece of Lexan to build a flow bench adapter suitable for a 2.780 bore.  C&S has a flow bench, but no adapter to accurately work with a bore this small.  We have a cheapo Chinese turret lathe at work on which I’ll be able to turn out a piece of PVC to extend the adapter and recreate what I hope will be a decent approximation of the cylinder.  This should prove to be interesting – I ran a Warner & Swasey # 5 a number of years ago, but I haven’t touched a lathe in 25 years. 

I WILL remember to remove the chuck key – one of my starkest memories of my mechanical ineptitude was sending one through the wall of a steel pole building and digging it out of a snow bank in back of the shop.  Good thing I had it in reverse – it would have either impaled me or torn my shoulder off.  A little silicone sealer, a scrap piece of sheet metal and a fistful of pop rivets bandaged the building – I doubt if repairs to myself would have been so easy.

The engine and transmission are loose from their moorings.  Oil is drained, electricals tucked off to the side and zip-tied, shift lever out, driveshaft unbolted.  I’ll grab a buddy’s engine hoist this week – I will not be going back to Area Rental.  Still have to disconnect the clutch slave. 

Speaking of clutch, Fordboy put aside a SAAB slave cylinder.  He has my spare transmission case, and I’ve got some measuring to do when I pull the engine and tranny apart – we’ll see if this can be made to work. 

Lost a friend this week.  Bill Alexander Sr. passed away.  He was the man who made up the wooden steering wheel I originally had on this car. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3782.jpg)

I’ve since needed to go to a quick release wheel, but the hub is the same as my MGB – so I think that’s where I’ll be moving it to.  His son, Bill Jr., has been a fast friend ever since I moved to Wisconsin – he’s up from Texas for the week, and he occasionally reads this, so Bill – I’m raising a Heineken to your dad.

I’ll never know how he drank this stuff . . .


Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 23, 2012, 01:44:13 AM
why would you want a car that went like a corolla?
G

Ah, Grasshopper, the tortoise and the hare...........


Yeah, Britannia may have ruled the ocean, but they never built a car that would drive through a puddle without conking out.

I doubt a Corolla powertrain would pull a trailer through Wyoming.

And, of course, the correct response to that statement is, "What makes you think a Rover would get you past Iowa?"

Rover ? are you currently dripping molten wax on your bare skin , burning yourself with a lit cigarette or some other masochist rite?

Based on an early 1960's GM design - and if I wanted to start getting sarcastic, I could draw parallels . . .

But I'm in too good of a mood - Nick Lowe was OUTSTANDING this evening.   :-P


Good ol Nick....great reviews here

A Rover won't get you into too much trouble, but it won't get you out of ANY...........
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 25, 2012, 08:17:12 PM
Midget,

Some flow numbers based on Carb CFM from choke sizes.  This is more useful for the Venturi/Throttle Ratio #'s.   Calculated from my copy of PipeMax (Tm) software.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Engineering/CarbCFM1001.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Engineering/CarbCFM2001.jpg)
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 25, 2012, 09:12:33 PM
Midget,

Basic data page 1 for my PipeMax (Tm) model of your engine.   Page 2 lists various engine functions based on the build geometry from inputs on page 1.   Piston depth @ 'X' degrees of crank angle is of interest for valve to piston clearance calculations needed to determine MAXIMUM valve/cam lift per crank degree that can be 'MAXIMUM CRAMMED'.

BTW, your new build motto should be: 'MAXIMUM CRAM'  since that is what it will take to raise C/R, AND, have MAX VALVE LIFT to feed/meet cylinder demand @rpm required.   Any time flow through inlet tract cannot meet engine requirements/demand, output (both torque & hp) will suffer.   Will need head flow #'s next.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Engineering/Midget03001.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Engineering/Midget03002.jpg)

What should be of note here is that based on the build geometry, piston dwell @/around TDC is quite a bit more than "usual"   This factor, in combination with the small displacement/cylinder AND small chamber volume requirement, is the prime issue limiting the maximum amount of valve lift that the engine geometry will allow.   It is already obvious to me that an unusual combination of lowered total cam duration, widened cam LCA and MAX cam flank accelleration is going to be necessary.
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on April 25, 2012, 10:01:30 PM
Can you get new cam blanks Chris, or will you have to do a regrind on the one you have, if you decide a new grind?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 25, 2012, 11:56:59 PM
Fordboy – Again, a million thanks.   I’ll probably be reading this until I fall asleep tonight.

The distance you were looking for, from the rear plate to the bearing plate is 3 11/16”.  I also received a piece of 1/2 " Lexan to make the flow bench adapter.  Still trying to find a piece of plastic tubing that will give me enough wall thickness to cut it 2.815 ID.  Might just go ahead and order up a sleeve.

Flattie, I’m not sure as to how I’ll attack this.  It’s a pretty big lobe for a cam this small, and it was made from a new billet, so the base circle hasn’t been monkeyed with.  The advice I’ve gotten from Vizard and Fordboy is that we’ll need to widen the lobe centers, but to what point, we’re not completely sure just yet.  I also want to scrutinize the cam very closely – given the nibbling I had on a few rocker adjusters, I want to be sure the thing isn’t gnarred up.  If it can be used, and can be ground into a profile that makes sense, that would be the least expensive option, but if it’s “as new”, I could probably recoup a lot of my outlay and start with a new billet.

That said, it’s pretty clear that we’ll have to take some more off of the block and head, so maybe a smaller base circle might work to the advantage in that I could get by with a standard length pushrod set.

I guess the jury is not yet out – but the case is still being argued.


Fordboy is going to “run the gauntlet” tomorrow and I’m always reminded of the movie, “Stripes”, where John Winger says,
 
“Like We zip in, we pick 'em up, we zip right out again.  We're not going to Moscow.  It's Czechoslovakia. It's like going into Wisconsin.”
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 26, 2012, 01:33:35 PM
Midget,

Various compression ratio scenarios starting with the current setup @ 10.48/1.   As discussed, the current spec is way too low for the camshaft spec, ie: intake closing point.   I didn't bother to calculate dynamic C/R for the start point, as I know from previous experience it will be way too low.

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01001.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01002.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01003.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01004.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01005.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01006.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01007.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/CR01008.jpg)

The last two images (4 scenarios) are probably within the realm of what could possibly be achieved given the limitations of cylinder head deck strength, C/R requirement, flow (valve lift) requirement, head gasket clamp load Vs maximum cylinder pressure, etc, etc, etc.  There is a need to strike a balance between minimum chamber height (MAX C/R) Vs room for adequate net valve lift to allow cylinder head flow to match engine demand, AND PROVIDE ADEQUATE VALVE TO PISTON CLEARANCE!!

I question whether alloy rocker pillars are stiff enough to control head stud clamp load and/or provide the valve train stability necessary for this kind of maximum cram.   Loss of head gasket clamp load and the ensuing gasket failure, at the C/R needed, will probably torch out both the head & block, faster than the engine can be shut down.  The Payen gaskets I used on the XSP F/Jr's needed to have the block "O-ringed" at these C/R's.   Perhaps C&S can provide some guidance for the gasket you are using.

See you later this evening.  Still need to obtain the other pieces of info before you can start making informed decisions about the highway you will be taking.  As in all racing, the only thing for sure is that it will be a "Tollway".
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 26, 2012, 07:19:38 PM
Chris,
Not wanting to re-read your build log I am just going to assume you have not talked to Dema Elgin regarding your cam shaft needs. Dema is a very sharp cam guy and has lots of experience with BMC motors. If you don't happen to have his number I can dig around and find it.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2012, 07:24:35 PM
Chris,
Not wanting to re-read your build log I am just going to assume you have not talked to Dema Elgin regarding your cam shaft needs. Dema is a very sharp cam guy and has lots of experience with BMC motors. If you don't happen to have his number I can dig around and find it.

Rex

I believe Fordboy has been in contact with Dema regarding this -  :-D - they've known each other a long time. 

Tonight we're going to crunch some more numbers, take a few more measurements, and make a plan. 

It's getting interesting here in Beerhaven . . .
Title: Re: Milwaukee Midget
Post by: Buickguy3 on April 26, 2012, 10:07:36 PM
   Dema will be at Speed Week.
 Doug :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 27, 2012, 01:47:07 AM
Did you ever see the Foghorn Leghorn cartoon where he’s playing hide and go seek with Egghead Jr., and the young chick with the glasses sits down and starts ciphering, plots out a map, digs a hole, and finds Foghorn Leghorn there – after we all saw him climb into the feedbox?
 
I’m thinking back on the time I put into getting the valve timing right last summer.  I just checked the diary – better than 2 weeks of evenings, bent over the engine.

And tonight, Fordboy took some very tedious measurements and proved to me that the cam was 10 degrees retarded.

 :|

Better now than in Wendover.   :cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 27, 2012, 05:35:01 PM
Midget,

The following is extracted from the FAQ's page of Cometic Gasket and answers some of the questions I had about the gaskets:

Why does Cometic recommend MLS gaskets to be installed dry?
 
Cometic Multi-Layer Steel (MLS) head gaskets go on dry because they are coated with a sealant. Each MLS head gasket is coated with a .001" thick viton rubber that is bonded to the outer stainless steel layers. Adding an additional sealer can hinder the performance of an MLS head gasket.

 
Can MLS head gaskets be used with motors setup with o-rings or receiver grooves around the cylinder bores?
 
No. MLS head gaskets require smooth, flat and true head and deck surfaces to seal. Most of the time with o-ring setups the wire and groove fall where our gasket’s combustion seal is located; therefore, the wire will hold the gasket and not allow proper compression while the receiver grooves allow combustion gases to escape.
 
 
What surface finish is required to use an MLS head gasket?
 
A surface finish of 50 RA (roughness average) or finer, is recommended for a proper gasket seal. Anything rougher may conflict with the gasket design.



What is still unanswered is:  Ability of these gaskets to withstand between 13.0/1 and 14.5/1 C/R without o-rings.

Anybody out on the site have any experience with Cometic @ these compression ratios?

Thanks in advance,
Fordboy
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 27, 2012, 05:46:36 PM
Midget,

Advising that I have returned safely, and without incident, from "Cheddarslovakia".

Will post out the "chicken scratch" page of hand written notes if you wish to have a copy in the build diary.  Will need to scan in to P/B.  Let me know if this is OK.

Sorry the results are a disappointment, but the starting point is becoming more sharply focused.

AND, BTW, the crank snout thread of 5/8ths-18 (UNF) is a welcome gift.
PS, get an allen socket for crank bolt.

Thanks for the pizza & brew,
:cheers:
Egghead Jr.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 28, 2012, 08:23:32 AM
Midget,

I have been wondering about the cause of the difficulty when you were degreeing the camshaft.  Is it possible that the cam follower is moving erratically & not following the cam lobe faithfully?  I'm thinking that your digital dial indicator may have a very light return spring?  If this is the case, it is possible that the spring rate of the indicator is insufficient to return the pushrod & follower to the cam lobe.   A slightly tight lifter bore, a small amount of grit, etc, would put a slight drag on the lifter's motion.   This would introduce all kinds of error & insanity into what should be a straight forward process.   I typically use a HEAVILY sprung indicator for checking, just to avoid the possibility of errors in the measurements.   I want to determine what the issue was here, so that cam degreeing can be the simple process it should be in the future.   Let me know what you find.
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on April 28, 2012, 10:54:12 AM
You guys be carefull, or you're gonna mess around and make BIG HP numbers! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2012, 05:22:04 PM
You guys be carefull, or you're gonna mess around and make BIG HP numbers! :cheers:

And if I'm not more careful, I'll be making some big scrap!

I got lucky in that if the cam had been advanced, I'd probably be starting from scratch.

Fordboy put it quite succinctly, and not in a condescending way - "You've just got to get better at it."

He's a very patient mentor.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on April 28, 2012, 09:23:06 PM
MM

That quote sums up just about everything in my life...I have to get better at it.

Don't feel alone.

Bill
Title: Re: Milwaukee Midget
Post by: Tman on April 29, 2012, 10:17:14 AM
MM, was thinking of you as I Drank a Game On from Wisco last night. Little brother and I attended a beer tasting with some of the most amazing cured meats and cheeses. I have to say that domestic kicked butt on all the other high falootin darks and stouts.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 29, 2012, 01:01:19 PM
MM, was thinking of you as I Drank a Game On from Wisco last night. Little brother and I attended a beer tasting with some of the most amazing cured meats and cheeses. I have to say that domestic kicked butt on all the other high falootin darks and stouts.

You've got your protein, your carbohydrates and a nice calcium supplement there.  A balanced diet, fit for a racer.

 :cheers:  :cheers:  :cheers:

To your good health.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 29, 2012, 06:07:53 PM
Midget,

Post of "chicken scratch" note sheet from my 4/26/2012 foray to "Cheddarslovakia".

Note that there are some corrections, in red, to the original #'s.   I'm going to maintain my allegiance to sliderules & calculators.........

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget03001.jpg)

Note that the closest point for the exhaust valve/piston is @ 2 degrees BTDC  and for intake valve/piston @ 22 degrees ATDC.  If these are factored by the amount of cam retard in degrees (12.75), they become 14.75 BTDC/exhaust & 9.25 ATDC/intake.   This roughly corrects to 3 degrees camshaft advance, as opposed to the 4 degrees APT specifies for this cam.

Splitting the overlap period straight up (no advance/retard) becomes 12 degrees BTDC/exhaust & 12 degrees ATDC/intake.  This is definitely a function of build geometry, ie: rod length/stroke ratio of 2.45/1.    Closest point of valve to piston would normally be 8/10 degrees ATDC/BTDC for rod ratios of 1.6~1.7/1.

The resultant piston dwell, around TDC, of the long rod/short stroke geometry, is going to be a limiting factor for not only cam timing, but more importantly, how quickly the inlet valve can be accellerated to full open.........

The most disturbing issue here is that it is the end cylinders that are ground on 106 degree lobe centers & the centers are on 102 degree lobe centers.   This will REDUCE the valve to piston clearance on those (2/3) cylinders, IF, the lobe is the same for every cylinder. (unknown)

Need to put my slide rule in the freezer.........

:cheers:
Egghead Jr.
 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 01, 2012, 08:33:39 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/Car22.jpg)

Should make a fun T-Shirt.

Huge thanks to Rob Pfeiffer, keyboardist and artist.

Does this car make my as$ look fat?
Title: Re: Milwaukee Midget
Post by: Tman on May 01, 2012, 10:56:35 PM
No but it makes you look REALLY tall!
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 02, 2012, 12:03:49 AM
Sure he looks tall, but I'm not sure the proportions are quite right, I think he's a bit taller again than that.....I mean, the guy has his own weather pattern at about chest height and his hair brushes the ozone layer. Lose the shoulder pads and I think it's perfect.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2012, 12:15:13 AM
I'm sorry, guys, I didn't hear a word of that - my ears keep popping.  Something about altitude.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 02, 2012, 12:39:29 PM
Cool graphics!!
 :cheers:
F/B
 
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on May 02, 2012, 02:27:57 PM
Does this car make my as$ look fat?

Chris, that should be, "Does this car make my as$ look fast?"  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2012, 10:29:31 PM
This seems loose – especially for a new chain.  Click on the pic for the short video.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/th_DSCN4624.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/?action=view&current=DSCN4624.mp4)

The cam gear is locked down tight.  I’m not seeing any undue wear on the teeth.    
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 02, 2012, 10:44:07 PM
Wow Chris that is as limp as my.... never mind. I've never seen one that loose with no more time on the motor than yours has. Hows the oiling to the chain?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2012, 10:47:49 PM
Wow Chris that is as limp as my.... never mind. I've never seen one that loose with no more time on the motor than yours has. Hows the oiling to the chain?

Judging by the oil dry I had to spread on the floor of the garage when I pulled the cover, I'd say there's no issue there.

A high five to Amy on her Willmington runs from Kate and me.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2012, 11:22:09 PM
Okay, I just wedged and C-clamped the cam gear and attached the degree wheel - I'm looking at just shy of 3 crank degrees of slack in the chain.
 
:roll:
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 02, 2012, 11:51:00 PM
 :?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 03, 2012, 09:25:08 AM
Midget,

That's way too much.   :-(    Especially for the amount of run time.   Probably a break-in/initial fire-up issue.  You are going to have to correct this.   A Triumph Spitfire or a F/F tensioner may be the cure for the slack.   With the valve to piston clearance you will have to run, you can't allow the cam to have 3 crank degrees of slack.    Based on the info we generated, 3 crank degrees is at least .014"/.015" valve displacement on the opening/closing flanks of the int/ex cam lobes @ B/A TDC.   That would mean that factor would need to be ADDED to the minimum valve to piston clearance you will need to run.   Not my idea of Maximum Cram.   Sent you a P/M.

E/H jr.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2012, 09:43:59 AM
That would be crank degrees.  I've got an MGB tensioning boss, spring and plunger that might be able to be modified.  Even at the time I put it in, the new chain seemed loose, but I had nothing to compare it to.  I'm just now figuring out that I wasn't as critical of it as I should have been.

I'll be dropping off the head, the Lexan plate and cylinder liner during lunch today over at C&S -they can whip up the flow bench adapter with those - I'll have them check flow on chamber 1.  I've got heavy springs on the intake side of 2 to prevent leakage.

Oh, yes - I did put a spark plug in the hole.

Yours truly,

Greenhorn 
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 03, 2012, 10:36:33 AM
Midget,

Have a couple of "Payen" big bore head gaskets in my bits if you decide to go the o-ring route.   APT has listings for Payen as well.   Ask C&S about their experience with ultra high compression ratios on the Cometic MLS gaskets.   And you might want to ask Dave Anton as well about what gasket he recommends.

E/H jr
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2012, 10:47:01 PM
Today, boys and girls, we learn another valuable lesson about running a loose valve train.

1&2
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4625.jpg)

3&4
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4626.jpg)

5&6
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4627.jpg)

7&8
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4628.jpg)

Which leads to . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4629.jpg)

Which has magnetic properties . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4631.jpg)

Sure looks like chilled iron to me.  Can’t wait to see the tappets. 
 
I haven’t the guts to pull the caps tonight.
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 03, 2012, 11:39:06 PM
Did you start it up initially and let it idle? A flat tappet cam requires that when the engine is initially started up that the revs be kept up for the first little while before it is allowed to settle down to an idle. We used to use about 2500 for the first half hour before we let it idle. The lube you put on the cam before start up is also critical. Everyone seems to have their own magic formula for that although moly is often one of the components.

Pete
Title: Re: Milwaukee Midget
Post by: gearheadeh on May 04, 2012, 12:00:22 AM
Today, boys and girls, we learn another valuable lesson about running a loose valve train.

1&2
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4625.jpg)



Which leads to . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4629.jpg)


Sure looks like chilled iron to me.  Can’t wait to see the tappets.  
 
I haven’t the guts to pull the caps tonight.



Oh CRAP,   :-o  as soon as I saw the blue color and the scoring in the first pics I knew there will be no investment recovery for that particular piece. Really feel your pain, :cry: hope the crank made out okay!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2012, 12:04:22 AM
Well, seeing as it initially wouldn't even RUN below 2500, I guess my default answer is "yes".

But as I dig deeper, it's clear that there's more going wrong here than just that.  Loose springs, loose tolerances.

If this were a Kalashnikov, it wouldn't be an issue. 

I should have head flow figures for Forboy next week.  Without getting too far ahead of myself, I'm hoping there's enough meat left on the cam I have to regrind it into a set of lobes at an appropriate LCA that will work with a 2.45 rod/stroke ratio, and still open the valves fast enough to make a few ponies.

I suspect that if I had taken this combination to Bonneville, I'd have been trailering back a lot of scrap.


Oh CRAP,  :- as soon as I saw the blue color and the scoring in the first pics I knew there will be no investment recovery for that particular peice. Really feel your pain, :cry: hope the crank made out okay!

Worry not - that's an optical issue, not a heat issue.  The face of the lobe is scuffed, but the blue color you see is just flash reflection.  It didn't get hot.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2012, 07:44:48 AM
Midget,

I tried zooming in on the photos you posted to get a better look @ the bits, but I lost too much resolution to see anything.   Will need to see bits in person for a definative post mortem.   I know this doesn't help much, BUT, it is ALWAYS better for you to disassemble your engine, than for your engine to "disassemble" itself.

Also, billet steel flat tappet cams with chilled iron or steel tappets is the most difficult & dicey break-in of all cam/tappet combos/types.  The only procedure that would work for me was:

1)   Parkerize cam or Specify Parkerizing to Cam Mfg.   If parkerized tappets are available, use them.   Chrome faced tappets ($$) best.
2)   Assemble engine with cam & tappet faces coated with moly-based assembly grease/lube.   (DON'T GO CRAZY WITH THIS.)
3)   Assemble cyl. head to run-in cam/tappets on outer springs only!   VALVE LASH CANNOT BE "LOOSE", RUN "TIGHT" if necessary.
4)   If possible pre-heat engine oil & coolant prior to firing.
5)   Pressurize oil system BEFORE fire-up, make sure oil gets to rocker shaft & valve stem tips.
6)   The oil you use for run-in matters, DO NOT USE A SYNTHETIC OIL.
7)   You MUST use an oil additive that contains ZDTP.   (zinc dithiophosphate, not sure on spelling, probably Haz/mat now.)
8]   IMMEDIATELY on fire-up run engine to 2500 rpm.  Vary rpm between 2500/4000 for 10 minutes.   No idling or high revs permitted.
      If possible, check tappet faces/cam lobes for scuffing @ 10 minutes.   If scuffing is encountered, or valve lash opens up, STOP.
9)   If OK, continue run-in for 10 more minutes.   Inspect again, and if OK, change to regular valve springs.
10) Run-in for an additional 10 minutes @ full spring pressure, vary rpm 2500 to 6500.   Inspect for final time, if OK, you can evaluate  
      ring seal/ring bed-in.   (Via blow-by meter OR Leak-down checker.)
11) If ring seal is OK, change oil filter.  It will be partially plugged/plugged with moly/greases/etc.  It will probably still be too soon to run
      a synthetic oil.
12) Check valve lash and adjust if required.  Check other aspects of engine that require attention, ie: retorque cyinder head, etc.  Now
      you are ready to dyno-test or run.
13) Above presumes that you are checking everything else you need to check on run-in.  Different engines types need attention in  
      different areas.   Know what yours needs, and use the Cosworth axiom:  IF IN DOUBT, ASK.

Pray if you must, but only in ADDITION to the steps above..................

As you can see, this type of procedure is most easily done on an engine dyno, and yes, I know this procedure is a GIANT PAIN IN THE KEISTER!!  It also works.
:cheers:
Fordboy

PS,  I'm sure cam can be reground on a smaller base circle diameter.  You are probably going to have to go to a "lesser" duration @ overlap, so that will help too.   How badly is cam lobe nose radius damaged?
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2012, 09:43:39 AM
The lobes are just scuffed - a polish would probably put it back to rights.

Seeing as it's scuffed, I think we're looking at my regrind blank.

Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2012, 10:04:56 AM
Midget,

It's probably just the darkness before the dawn.  But, seeing how we live in the midwest, the darkness might be a tornado!!
:cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2012, 05:59:24 PM
Midget,

It's probably just the darkness before the dawn. 

I sure hope so - All that's left to come out is the crank, the rods and the pistons.

If I'm seeing daylight through the block, then I've got REAL problems . . .  :-D

You know, this thing was running before I started taking it apart . . .
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 04, 2012, 06:17:08 PM
MM
  Is there any chance you were bottoming out the valve spring retainers on the guides. That could cause excessive pressure and could scuff the cam. Any relationship between the hammered valve seals and the scuffed lobes?
  FWIW  Just some questions that came to mind. Good luck on your quest.

Ron

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2012, 06:56:40 PM
MM
  Is there any chance you were bottoming out the valve spring retainers on the guides. That could cause excessive pressure and could scuff the cam. Any relationship between the hammered valve seals and the scuffed lobes?
  FWIW  Just some questions that came to mind. Good luck on your quest.

Ron



Thanks, Ron.  No, not directly, near as I can tell - the scuffing is pretty consistent from lobe to lobe, and I only ran seals on the intakes. 

But that did raise a question in my mind, which I just ran out to the garage and checked.  It appears the lobes are ever so slightly worse on the back side of the cam than on the front.  This cam throws the valve awfully fast. 

More to ponder.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 05, 2012, 08:11:27 AM
Midget,

Quote
I know this doesn't help much, BUT, it is ALWAYS better for you to disassemble your engine, than for your engine to "disassemble" itself.

Yes I know it was running.   The question has to be:  How much longer would it have run and how expensive would it be to fix?  Welcome to the world of engine development. :-)

Keep all the bits in order, even the bits that are obvious junk.   Everything is useful when doing a post-mortem.    You can always toss stuff later on, it's tough to retrieve bits from 2 week old trash.   Retainer to seal/guide clearance at full lift should be checked again, just to be certain.   Do you have any notes on this or anything else that has come into question?   It is possible you have had a problem with valve spring "surge" or valve train "toss".   I have suspected one or both from the start, based on your original valve spring full open pressure.   My previous experience is that the valve spring pressure was too low for the accellerations of a SPVP5 cam @ the rpm you were running.   When I spoke to Dema Elgin, that was also his opinion.   I listed the reasons in a previous post.  (reply #958, pg 64)

The notion of "clearance" between the retainer and the valve seal @ full lift is based on the presumption that the valve train motion is following the cam profile without either "spring surge" or "toss".    Based on the evidence of the damaged valve seals, any "presumption" of clearance would be optimistic.   You have at least 1 problem here, possibly as many as 3.   Do you want to fix them one at a time or all at once..............    (BTW, I think you have 2 problems for certain. :-()
 
More (adequate) valve spring pressure may (most likely) require stiffer (tubular) pushrods.   I know you did not want to hear that, but, Mistress Helga advises to get all the "shpanking und vipping" done at the same time.............

I used to get asked a lot (by competitors) about all the measurements, calculations, records, dyno time, etc.   The question was usually phrased: "Is all this time, effort & money really necessary?"   When I started answering: "It's why we are kicking your a$$."   The questions stopped.    Go figure.

I'm willing to drive up for a look, let me know if or when your schedule calms down.
:cheers:
Egghead jr.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2012, 02:53:58 PM
Midget, et all,

Valve spring videos from a Spintron.   V-8 engine, but the result is the same if you have inadequate valve spring pressure.  Take note of the constant "surge" condition of the spring @ & above a certain rpm.   "Surging"/"valve bounce"/"valve train toss" (all different but related valve train problems) can occur from inadequate spring pressure and/or the spring's harmonic freqency at rpm, whether "damped" or not.

<iframe width="420" height="315" src="http://www.youtube.com/embed/_REQ1PUM0rY" frameborder="0" allowfullscreen></iframe>

<iframe width="420" height="315" src="http://www.youtube.com/embed/cfGg15WgSEU" frameborder="0" allowfullscreen></iframe>

Gives one pause for thought........
:cheers:
Fordboy
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2012, 02:59:34 PM
Midget,

Sorry, hypnotized by the influence of U-tube.   Hope this makes your bad day more bearable by comparison..................
I believe some of these might get classified as "your engine disassembling itself".   With the result of saving you the time, trouble and expense of actually going racing. :-D

<iframe width="560" height="315" src="http://www.youtube.com/embed/OzFGUUR1UDI" frameborder="0" allowfullscreen></iframe>

:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2012, 07:46:51 PM
It's not a bad day - it's just all part of "the Grand Experiment". 

I'll pull the caps tonight, and then I'll determine if this part of the movie ends like "The Wizard of OZ" or "Reefer Madness".
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 07, 2012, 10:23:05 PM
On a lighter note . . .

http://www.mossmotoring.com/

The print copy hits the mailboxes this week. 
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 07, 2012, 10:51:27 PM
Good read Chris. Some writer has the same name as you. :-D
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on May 07, 2012, 11:16:10 PM
Nice, Chris!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 07, 2012, 11:40:33 PM
Great read Chris, loved the historical references too, MG's have history on the salt!
  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 08, 2012, 01:01:50 AM
Thanks, guys.

But the rest of the story is not quite so rosy.

Preliminary post-mortem findings.

Here’s the lockplate that holds the cam in place.  I don’t know why this is happening.  And this is one of those BMC things that you kind of wonder about, and you look at the books, and you think, “Gosh, I’m not sure I’d have done it this way”, and then you shrug and just bolt it in place like EVERY EXPLODED DIAGRAM AND REFERENCE MANUAL SAYS TO, and this is what you get –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4633.jpg)

With the corresponding groove in the cam face –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4634.jpg)

I remember putting it together, thinking, “Wow, steel against steel.  Well, I suppose if there’s no load bearing going on, that shouldn’t be an issue”.  But I also remember looking up to see if there was some sort of brass shim or insert that goes between these two surfaces.  There isn’t.

I need to figure out why this happened – and I see a tuition increase in my future.

Yet virtually all of the wear on the lobes is toward the front of the lobes – here’s the worst one -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4636.jpg)

The lifters, on the other hand, were not nearly as hammered as I thought they would be.  Nevertheless, I do have circles on #’ 1,3,5 and 7 –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4637.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4643.jpg)

The bearings are about what I think I should expect after a brutal break-in –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4645.jpg)

The # 4 throw and the rear main aren’t passing the fingernail test.  No grooves, but while I remember cleaning the block, my recollection of cleaning the oil holes in the crank is nonexistent.

If I don't get this any more wrong, I think I can get it right.





Title: Re: Milwaukee Midget
Post by: Rob on May 08, 2012, 01:58:02 AM
Bugger Chris!  :|

What don't kill you makes you stronger!! or so they say. Watching developments and solutions with interest.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2012, 09:13:39 AM
Midget,

Some quick thoughts on your disassembly photos:

1   Steel cam + steel thrust plate = non-compatibility.   Probably need a bronze or silicon aluminum bronze thrust plate to bear against
     the steel cam thrust face.    How much end play did the cam have on build-up?   (should be .003"/.005")   These types of material
     compatibility problems are common when "upgrading" parts.   Guys put titanium valves in cast iron guides & then wonder why the
     valves seize in the guides, regardless of clearance.   Does APT have a non-steel cam thrust plate?   Now you know how steel friction
     welding works.

2   Flat tappet cam lobes are ground at a shallow angle, which combined with radiused bottoms (75 inch radius) of the tappets, is what
     induces the tappets to spin.   That prevents the tappets from wearing out too quickly.   This is why the wear/scuffing is on only one
     side of the cam lobes.   Inspection of the scuffing with a 10x/20x magnifier probably will reveal the actual metal failure condition and
     the root cause.   Refer to my PM.

3   Tappets look better than I thought they would.   If they still have a radius they probably can be polished & reused.

4   Was block line-bored or line honed after the main cap strap was fitted?   You may want to check the main bearing housing bore sizes
     with the main caps/strap torqued in place to be certain they are within spec.

5   There are a few oil passages in the block that are impossible to clean unless the brass plugs are removed for a thorough cleaning.  Not
     just the main oil galleries, you must include the sub-galleries as well.   The oil pressure relief valve bleed galleries of BMC's can send
     loads of swarf and grit back into the oil pan.   Cleanliness before and during assembly is more important than most builders think it is.
     Proper cleaning requires brushes/solvents/compressed air/pressure washer to loosen/remove stubborn deposits of debris.   You will
     want to disassemble your oil pump to check the internals...as any swarf that made it the main/rod bearings went through the pump
     first.   What sort of swarf is in the oil filter element?   You may want to consider blocking the oil filter bypass if you have not done so
     already.

6   The salts used in nitriding/"Tufftriding" can remain in the crankshaft oiling passages/holes.   It is extremely abrasive.   Metal gun
     cleaning brushes can remove it.

7   The only other talent for engine builders I heartily recommend is a masterful command of the language and slang.   I swear by it.
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2012, 08:29:47 AM
Chris,

Enjoyed the MG articles.   Thanks for making the effort to document your efforts.   I'm sure many others will benefit from your journey.

See, you already have command of the language!
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2012, 09:09:44 AM

Some quick thoughts on your disassembly photos:

1   Steel cam + steel thrust plate = non-compatibility.   Probably need a bronze or silicon aluminum bronze thrust plate to bear against
     the steel cam thrust face.    How much end play did the cam have on build-up?   (should be .003"/.005")   These types of material
     compatibility problems are common when "upgrading" parts.   Guys put titanium valves in cast iron guides & then wonder why the
     valves seize in the guides, regardless of clearance.   Does APT have a non-steel cam thrust plate?   Now you know how steel friction
     welding works.

Midget,

Had a additional thought on the cam thrust plate.   Because of all the differences between BMC oil pump drive types, I have had problems when changing from one drive type/cam style to another.   The problem was the oil pump drive shaft "bottomed" in the cam, and forced the cam forward and into the thrust plate.   This was discovered during build-up so no damage occured.    I think you should check this carefully.   After the cam is installed and the endplay checked, the oil pump should be installed and the cam endplay should be checked again to verify that the cam is not being forced forward into the thrust plate.   I ended up having to shorten the oil pump drive shaft to regain cam end play.   I understand that some oil pump changes require a spacer plate between the block and the oil pump.

Consider creating a build sheet/checklist to use when assembling your engines.   It will give you something to refer back to when questions arise.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2012, 09:29:18 AM
Midget, et all,

Quote
Does paying attention to all the little details matter?   I dunno, but I think you should ask the guy who finishes second.....

http://www.popularmechanics.com/cars/news/vintage-speed/the-spring-that-revolutionized-nascar-6643778 (http://www.popularmechanics.com/cars/news/vintage-speed/the-spring-that-revolutionized-nascar-6643778)

Here is something to make you think.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 09, 2012, 08:19:28 PM
1   Steel cam + steel thrust plate = non-compatibility.   Probably need a bronze or silicon aluminum bronze thrust plate to bear against
     the steel cam thrust face.    How much end play did the cam have on build-up?   (should be .003"/.005")   These types of material
     compatibility problems are common when "upgrading" parts.   Guys put titanium valves in cast iron guides & then wonder why the
     valves seize in the guides, regardless of clearance.   Does APT have a non-steel cam thrust plate?   Now you know how steel friction
     welding works.

Just got off of the phone with Phil at APT - It appears as though they're still available for the MGB, but not for the A-series.  That said, he's going to dig around the shop and see if he can come up with an older bronze take-out.

Also dropped off the cam at C&S.  I'll have profiles to throw into the equation by Friday night, and according to Mel, port flow figures.

I finished stripping the block last night.  The oil pump is A1 - no issues or problems there.  At least something came out of this unscathed. 

Of course, I just dropped the cam off, so I can't check the fit of the oil pump drive to it, but I'm wondering if the oil pressure in the pump might be driving the cam forward . . .
Title: Re: Milwaukee Midget
Post by: Geo on May 09, 2012, 10:28:35 PM
Chris,

I have been thinking about the findings on teardown.  And the past engines I've worked on.  The memory is dark however the light is getting brighter.

I would have to see the gear relationship to see which way the force is applied.  Towards the thrust face, so then it's too much force.  Caused by what?  You thought on the oil pump is in the right area.  You also need to check the force needed to turn the distributor.  If the distributor is tight when clamped in the block the same problem will occur.  I would assemble things an item at a time and turn them by hand to be sure they are free. 

Install the distributor and clamp it down.  Any end play?   Spin freely?  Put the pump in and tighten it down.  Any end play?  Spin freely?  Put the pump and distributor in the block.  Any end play?  Spin freely?  Put the cam in the block. Any end play?  Put all three in the block.  Any end play?  All three spin freely as a team?

Fordboy I liked the valve spring article.

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 09, 2012, 11:04:01 PM
Geo - good hearing from a BL Certified Jag guy.

What would you say if I said I'm running a crank trigger and no distributor?  I'd ask, does the dizzy drive help locate the cam fore and aft?

?

I guess I don't know for sure - I'd assume little or no difference, but I guess I'm done assuming anything at this point.

 :roll:

Cheers, brother!
Title: Re: Milwaukee Midget
Post by: Geo on May 09, 2012, 11:42:57 PM
Chris,

How is your oil pump driven?

Geo
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 10, 2012, 12:33:42 AM
... What would you say if I said I'm running a crank trigger and no distributor?...
I would have to ask: how are the crank-triggered sparks distributed to the individual sparkplugs?

Last engine I built has crank-triggered ignition, but retains the "distribution" function of the distributor. I'm interested to hear about other schemes.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2012, 12:45:29 AM
Geo, that would be off of the back of the cam - back of the engine, direct drive slotted shaft arrangement.  My thought is that oil pressure builds up in the pump and forces the shaft forward toward its total clearance, taking up any clearance at the sprocket end of the cam.

Jack, it's the toothed wheel at the front with a sensor - Electromotive system - two coil pacs - ECU - wasted spark - no distributor - reads off of the 11th tooth, but can be programmed to run just about any way you want.  It has a lot more functions than I really need.  I set mine up for a knock sensor to prevent me from blowing it up - at least blowing it up THAT way . . .

It's pretty slick.

http://www.electromotive-inc.com/products/xdi2.php
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 10, 2012, 10:18:16 AM
Midget,

Quote
Because of all the differences between BMC oil pump drive types, I have had problems when changing from one drive type/cam style to another.   The problem was the oil pump drive shaft "bottomed" in the cam, and forced the cam forward and into the thrust plate.

Std BMC oil pump is a lobe & rotor style pump, so the only movement lengthwise is the lobe/shaft end play in the housing, probably .003" or less.   Probably not an issue, unless as above, the pump is "bottoming" in the rear cam journal/oil pump drive slot/star/pin.   This is another quirk of the BMC design, be happy your chosen powerplant is not a V-12 RR Merlyn Aero......    The cam installation and checking procedure suggested by Geo appears to be a thorough and sensible way to check everything on build-up.   Driving helically cut distributor drive gears probably imparts a small force on the cam, whether forward or backward I do not know.   But, I doubt that it is essential to preventing cam thrust wear, just doesn't make sense.

Aero engines and Nascar Cup engines have engine assembly checklists that are multi-page "booklets", where the person performing a task, "signs off" that a procedure is finished to "spec".   I'd be happy to suggest items you should check & record for an engine assembly record, each time you build/assemble the little "time bomb".   When working on a build spec as orphan as yours, you really can't make ANY assumptions about anything.   "Remember the Maine, er, thrust washers!"   Custom parts create issues that do not exist with a stock engine build.   And then they require additional steps and/or creative solutions for all the bits to function properly together.  And the need to check "everything" because your little jewel requires a level of tolerancing & precision above the standard for a racing V-8.   Your getting into an F-1 level precision requirement because of the small displacement of your engine and the bhp/litre required.

Judging by the number of "orphan" powerplants on this site, it appears that utilizing an "orphan" powerplant is a huge part of the "fun" factor for LSR racers.   Or perhaps LSR racers are the untapped reserve of non-conformists with an additional masochistic disorder?   I am unable to judge because I'm not a psychiatrist, AND, I realize I'm similarly afflicted with an affection for the "orphan".   Or maybe as a child my mom just told me "You can't do that!" too many times.   I don't know and I'm old enough to not care anymore.   There doesn't appear to be any other sensible explanation and remember Occam's Razor: "The simplest explanation is usually the right one."   That applies to your engine as well.
:cheers:
Captain Nemo

PS, Research I did yesterday supports previous info that MOST Longman "Big Valve" racing heads were supplied at 21.4cc's chamber volume.
http://www.somerfordmini.co.uk/eshop/index.php?main_page=page&id=206&chapter=20 (http://www.somerfordmini.co.uk/eshop/index.php?main_page=page&id=206&chapter=20)

Geo, makes you wonder what they don't talk about in big money racing, ie: superlight carbon fiber or unobtanium parts, etc............
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2012, 03:59:28 PM
. . . be happy your chosen powerplant is not a V-12 RR Merlyn Aero......    

That would put me in AA/GMS, AA/FMS, AA/BGMS or AA/BLMS, depending on which fuel I'd run, and if I wanted to supercharge it.

I've got enough on my plate without trying to determine where to sit . . .  :|

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 10, 2012, 04:50:53 PM
. . . be happy your chosen powerplant is not a V-12 RR Merlyn Aero......   

That would put me in AA/GMS, AA/FMS, AA/BGMS or AA/BLMS, depending on which fuel I'd run, and if I wanted to supercharge it.

I've got enough on my plate without trying to determine where to sit . . .  :|

 :cheers:

Ummm, ahhh,  Rolls Royce Merlyn Aero is the 1600 cubic inch, 1600 HP, centrifically supercharged (with 2 supercharger speeds no less) powerplant for the Supermarine Spitfire, P51 Mustang and other WWII warbirds as well.   Possibly, a bit too large for the Midget.................... :?

For anything powered by a Merlyn, methinks thine posterior would be placed in the "cockpit".   Use of 'chute optional............... :-o
 :cheers:
Capt Nemo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2012, 05:59:58 PM

Ummm, ahhh,  Rolls Royce Merlyn Aero is the 1600 cubic inch, 1600 HP, centrifically supercharged (with 2 supercharger speeds no less) powerplant for the Supermarine Spitfire, P51 Mustang and other WWII warbirds as well.   Possibly, a bit too large for the Midget.................... :?


Captain Nemo, you need to stop pumping out your basement and read that rule book I left you.   :wink:

Okay, so that narrows it down to AA/BGMS ot AA/BLMS.

Might take a little bit of tinsmithing - it's been done -

http://www.landracing.com/forum/index.php/topic,7226.0.html

http://www.landracing.com/forum/index.php/topic,7295.0.html

http://www.landracing.com/forum/index.php/topic,10112.0.html

That would be a great BIG orphan engine!
Title: Re: Milwaukee Midget
Post by: Geo on May 10, 2012, 09:17:38 PM
OK, enough dreaming.  Back to work.  :evil:

Chris, two things: Pump to cam drive contact and/or cam walk.

Pump to Cam drive contact: If it is the pump then the drive and the cam will have wear on the tip of the pump drive and the bottom of the cam bore/slot.  Not the edge of the drive but the end and bottom in line with the shaft.  Take a good look Chris it may be hard to see.

spade drive, pin derive or star drive.
http://www.minisport.com.au/category22_1.htm

http://www.calverst.com/articles/Eng-Lubrication-Oil_pumps.htm
Especially do not fit the pump until the cam timing has been done.

And for those who do not understand why us British car owners drink...

Another area of complication.
There are three types of oil pump drive: pin, spider and slot.
There are two pump shaft lengths, short for 850 & 998 and long for 1275.
There are 2-bolt, 3-bolt and 4-bolt pumps.
Early engines have 3-bolt. The later engines went to 4-bolt, but now the pumps most commonly available for 1275 engines are 2-bolt.
Now, you can fit a 2-bolt pump to an engine drilled for 4-bolts so long as the 4th bolt hole has not been drilled through into a waterway which, if the engine is an early 3-bolt type modified to take a 4-bolt later pump, it may well have been. If a threaded bolt hole has gone into a waterway and a 2-bolt pump is to be fitted it is vital to either drill out the pump casing to take the 4th bolt, or blank off the redundant hole in the block. If you don't you may get what I got on my Cooper 'S', 2 pints of Valvoline oil in the water!
Now I check each time before I fit an oil pump.
Also, the AP technical spec sheet lists the same pump for a pin-drive 998 as it does for a 1275. Whatever you do don't fit the 998 pump to the 1275 if you have a pin drive cam as it only engages on the pin by about 1/16" and will probably snap off with loss of all oil pressure.

There are two pump shaft lengths, short for 850 & 998 and 1100
 and long for 1275 and the 970 and 1071 blocks

its a common mistake for people to stick a 850 pump into a s block (due to old cam drives and what not) and have problems with the drive shearing off. sometimes (dependant on the drive) the pump and the cam will 'just' mate so you thing its all ok, then when the timing gear starts to pull the cam back and forth in use it will drop out of drive and thats no oil pressure.

thats why i always advise to upgrade to a modern metro 'spade' drive cam and pump. then its easy, one cam, one pump either long or short nosed.

the trouble with the modern '2 bolt' pumps is that in stuff like old s blocks with 3 or 4 bolt fitting is that you will (or may) need to re drill and tap the block to accept the new pump. if you do this its important to cap the old unused bolt holes with cap head screws (as pete found out....)

as the old pumps go nla (like the cooper s one) is proably best to prep blocks to suit the metro spade pump whilst the engines in bits, as its solves any problems years down the line.

http://www.hi-flow.com/HP012cVT.html

Interesting to read about installing different pumps and creating leaks between oil and cooling systems.


Cam Walk: How are the lobes tapered on your cam? like the GM forcing the cam to the rear?

A flat tappet cam having tapered lobes force the cam to the rear (GM 60 degree V6)

Your cam is moving to the front leading me to think the cam is walking even though it's not supposed to happen with a flat tappet cam.

Cam walk and a test.  http://www.iskycams.com/pdfcatalog/2004-05/page192.pdf

Hope this helps.

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 11, 2012, 07:27:47 AM
Geo, Midget,

Like I keep saying, "It's complicated."   And with BMC's perhaps unnecessarily so.   So many oil pumps, so little time..............

Illustration 3 of the Isky article shows the taper ground cam lobe and radiused "flat" tappet relationship.   Midget's cam is ground with the taper toward the rear (front of the lobe high) which should walk the cam forward into the thrust plate, if no other machining errors exist.   Still, steel billet cam + steel thrust plate = friction weld.   It's why Chevy's with billet steel cams run bronze distributor drive gears and roller thrust bearings.   Cam/cam gear/thrust plate/oil pump need to be trial fitted as you suggested, while checking for proper cam end play throughout the oil pump fitting process, a BMC quirk.   If you are going to race a BMC powered vehicle, I agree with you that a person needs to develop a tolerance for and familiarity with spirits.   I would also humbly suggest that fitment for a cranial C-clamp and a tendancy toward masochism would also probably be helpful. :-o  Does this explain the British obsession with bloodsports such as rugby, cricket and darts?

Thanks for all the research. :-D
 :cheers:
Capt. Nemo here, until Mrs. Fordboy is parboiling away in the repaired hot tub..................now where did I leave my all weather pvc glue?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 11, 2012, 07:57:53 AM
Captain Nemo, you need to stop pumping out your basement and read that rule book I left you.   :wink:

Okay, so that narrows it down to AA/BGMS ot AA/BLMS.

Might take a little bit of tinsmithing - it's been done -

http://www.landracing.com/forum/index.php/topic,7226.0.html

http://www.landracing.com/forum/index.php/topic,7295.0.html

http://www.landracing.com/forum/index.php/topic,10112.0.html

That would be a great BIG orphan engine!

Judging by the number of "orphan" powerplants on this site, it appears that utilizing an "orphan" powerplant is a huge part of the "fun" factor for LSR racers.   Or perhaps LSR racers are the untapped reserve of non-conformists with an additional masochistic disorder?

Midget,

Alas, the problem seems to be far worse than even I anticipated.   I suspect it is the resultant of unfettered optimism, boundless enthusiasm and way too much idle time at hand.  I believe Sammy Sosa (the great Chicago Cub psychologist) named this condition "optimisty".   I fear the only cure for humanity is the expiration of all with latent racing tendencies...........  or return to the feudal farming system. :wink:
 :cheers:
still Capt Nemo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2012, 10:08:51 AM
I believe Sammy Sosa (the great Chicago Cub psychologist) named this condition "optimisty".   

Ahh - Corky - always fun to watch, fumbling around in right field at Wrigley, the bleacher bums having to point to where the ball was so he knew where to run. 

Steroids?  Nah.  Nitrous Oxide - more likely the case.  Never thought of him as quotable - I look to Ozzie Guillen for that.

Cubs/Brewers Saturday - Miller Park, with the ridiculous roof.  "Bud's Comb-over". 





Title: Re: Milwaukee Midget
Post by: fordboy628 on May 12, 2012, 07:06:02 PM
Midget,

While perusing some engine close-ups on britishracecar.com I couldn't help but notice Harry Gentry's SVRA Championship F/Production 1962 Midget. His Huffaker built 1292cc (1275 .020" o/s) is equipped with a 1316 emmisions casting.    Hmmm.    Although almost universally disdained by other BMC experts, that casting produced some of the best hp on the 1310's I built for SCCA production & SVRA vintage.   Not suggesting use of one now, but I will do some flow testing this summer to generate useful #'s.   That casting has the smaller "open" chamber, and so is easier to get the C/R necessary for high output, especially on small displacement engines.    Flow #'s will be limited by the original valve sizes, but that can be rectified with O/size (Rimflo) valves.   (Note however, that the engine is shown with other heads as well.)

Notice also:

1   The pic with the Titan Roller Rocker assembly.   The individual rocker arms have the tip rollers "offset" to center over the valve tip...     Also notice: the steel rocker pillars...
2   There is a pic where an Aeroquip bleed line from the head to a surge tank & elsewhere is clearly visible.   Remember what I said about
     additional cooling for the rear cylinders?   You are doing this already, but it is nice to see other minds that think the same.
3   Torque limiting link from 1 of the upper bellhousing bolts to the chassis.

http://www.britishracecar.com/HarryGentry-MG-Midget.htm (http://www.britishracecar.com/HarryGentry-MG-Midget.htm)
:cheers:
Still Capt. Nemo
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 12, 2012, 07:38:06 PM
http://www.britishracecar.com/JohnMcCue-MG-Midget.htm (http://www.britishracecar.com/JohnMcCue-MG-Midget.htm)

Another Midget with a 1316 emissions cyl. head, additional rear water bleed, and torque link..........             Hmmm.....
 :cheers:
Capt. Nemo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2012, 07:35:28 AM
Okay, okay - UNCLE, UNCLE. 

I'm seeing a pattern here. 

And yes, I do have an emissions head downstairs.

If the Longman head that flows 127 cfm, and that I just stuck new valve-guides and a three-angle APT valve job into proves unable to be cut down to the point that I can get some decent compression . . .

I'll install a torque link . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 13, 2012, 08:34:03 AM
Midget,

I am "optimisty" that the Longman head can be made to work.   We just need deck face thickness #'s & the removal dimension to know for sure.   Don't want to give up on 127cfm that is already in hand!! :-)

I have several 1316 castings as well.   I would much prefer to mill one of those to death rather than your Longman.    The critical ratio here is the chamber depth (height) to 'squish area' (gasket clamping area) thickness.   Milling as thin as .080" as DV suggests makes the head non-recoverable if a gasket blows.   And that doesn't take in to account possible variations in thickness from cyl to cyl in the squish area.   Once I have my ultrasonic checker in hand, piece of cake, or piece of bratwurst if you prefer. :-D

Not trying to be your  tor'mentor'.....      I prefer to think of myself as:   Fordboy,  Master of the Obvious................. :evil:
 :cheers:
Fordy Nemo
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 13, 2012, 10:06:29 AM
Midget,


Not trying to be your  tor'mentor'.....      I prefer to think of myself as:   Fordboy,  Master of the Obvious................. :evil:
 :cheers:
Fordy Nemo

Sounding like : Fordboy, Vizard of the BMC!! :-D Lost this chevy boy about 2 pages back. :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2012, 10:30:21 AM
Midget,


Not trying to be your  tor'mentor'.....      I prefer to think of myself as:   Fordboy,  Master of the Obvious................. :evil:
 :cheers:
Fordy Nemo

Sounding like : Fordboy, Vizard of the BMC!! :-D Lost this chevy boy about 2 pages back. :?

Frank, be glad I'm not building a Cortina - I'd never be able to get a word in edgewise . . .  :wink:

Regarding Vizard - his recent work has been about all types of engines, but he broke ground and made his name with the A-Series BMC block in Mini Coopers.  My thought is that if he can get power out of a 5 port turdpile like what I'm building, I shudder to think what the guy could pull out of a real engine.
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 13, 2012, 12:37:08 PM
Yea no kiding, the last couple of weeks the learning curve gained significant altitude.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 15, 2012, 07:40:45 AM
FYI,   Vizard does work on real engines, his current gig is based in North Carolina.  Most of his work is for Nascar mavens, "real" V-8's.
         My understanding is he is quite sought after.

http://www.amazon.com/David-Vizard/e/B001JOWD4M (http://www.amazon.com/David-Vizard/e/B001JOWD4M)

http://www.chevytalk.org/fusionbb/showtopic.php?tid/138769/ (http://www.chevytalk.org/fusionbb/showtopic.php?tid/138769/)

Re chevytalk:  The side benefit of original thinking (thinking "out of the box") is that usually, everybody else thinks you are crazy, until you kick their butt on the track.......      Sort of makes you long for the "good olde days", when the earth was flat............   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2012, 11:43:19 AM
I’ll try to summarize where it looks like we’re headed.

Think of this as an essay exam, proctored by Professor Fordboy.

I had the head flow benched last week.  Here’s a quick rundown – intake, cylinder 1.

Lift   cfm
.100   44.0
.200   87.6
.300   111.7
.4500   124.1
.500   125.6

Mel C&S tested it all the way to .600 (127.9 cfm), but it’s pretty clear that the party is winding down at ~.450, which I believe is well beyond the demands of the cylinder at that point. 

Compared to one of David Vizard’s heads in “the Bible”, this one is flowing a bit better at lower lift, although his has more overall flow at higher lift.  That’s okay – the head he built was for a 1300 - we’re talking about a 61 CI engine, which is less capacity than 3 cans of Schlitz.

After great discussions with Fordboy, what I’m thinking is that the curse and the advantage of this configuration with a 2.45 Rod/Stroke ratio is this – While we need to spread the LCA’s to clear the piston and valves at TDC (due to the enhanced relative dwell = less overlap), the relatively fast movement of the piston mid-stroke combined with the longer relative dwell toward BDC should enhance cylinder filling.  Key, as FB noted, will be throwing the valve open as quickly as possible. 

Right now, the lift acceleration rate is about as fast as can be built into an engine with lifters this small.  But seeing as the head starts to get limited at ~.450, there’s no real need to open it much further, which hopefully will let us adjust the lobe nose and backside of the lobe in a way that will allow a less radical deceleration rate.  The less movement, the less movement one must control. 

Also, it turns out that the 1.5:1 rocker ratio is a bit steeper than advertised, so we’ve got a bit more room to play with than calculations indicate.

Mel is checking the head face thickness, so we should know what we can realistically shave off of this thing in short order.   
Title: Re: Milwaukee Midget
Post by: 38flattie on May 16, 2012, 04:09:56 PM
Always nice to have a plan, isn't it? :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2012, 11:01:42 PM
Always nice to have a plan, isn't it? :cheers:

2 years of searching, 4 years of building, and 3 months of planning - in that order.  :-D

Yeah, it is!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 19, 2012, 01:11:41 PM
Unabridged current cam specs -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/20120519111437_00001.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/20120519111437_00002.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/20120519111437_00003.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/20120519111437_00004.jpg)

Mel was unable to check the thickness on the head - his thickness checker was down - Perhaps a trip to Illinois is in my future.

Illinois - How many governers are in prison?

Actually, I'll wait until the convergence of the Nato Summit and Cubs-White Sox series is over.  I don't want to be anywhere near Chicago until these nexusfiascos are behind me.

Studs Terkel said it best.  "Chicago is not the most corrupt American city.  It's the most theatrically corrupt."

I miss that guy . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 20, 2012, 08:35:49 AM
Midget,

Still on the road.  At the site in Missouri that has the most Tourist visits annually.  Guess where!  Jeopardy will conclude on my return to civilization.............

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Moxnix on May 20, 2012, 09:26:32 AM
The Budwieser tasting room?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2012, 09:41:15 AM
Midget,

Still on the road.  At the site in Missouri that has the most Tourist visits annually.  Guess where!  Jeopardy will conclude on my return to civilization.............

 :cheers:
F/B

The word's biggest McDonalds?  So big, they only have room for one arch?
Title: Re: Milwaukee Midget
Post by: saltwheels262 on May 20, 2012, 10:08:12 AM
the I 70 truck stop ?

scratch that. I was thinking of the iowa 80 truck stop.
Title: Re: Milwaukee Midget
Post by: Geo on May 20, 2012, 12:12:03 PM
Hey FB was that you driving by?

The Budwiser tassting room was moved to Europe.

The largest McDonalds spans the highway in Oklahoma, I think.

So the most popular tourist site in Missouri would be Kansas!  :-D

No really, I think it's Bass Pro Shop  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2012, 08:42:36 AM
Midget,

Requesting clarification for:   How many Illinois Governors in prison?

Do you wish for the current number currently incarcerated?  (2;  George Ryan & Rod ["the mod"] Blagojevich)

OR...

How many TOTAL, have served time in prison?   (since 1970 Illinois has had 8 Governors, 4 of which have been convicted of various
              crimes and have served or are serving time in prison.   During the period 1921-1969, at least 2 other Governors were charged
              with crimes, but aquitted.......   too bad......)

MOVE OVER LOUISIANA YOU ARE NOW IN SECOND PLACE!!!!

Nota Bene: Current flaming political rhetoric suggests that the current Wisconsin Governor will be idicted shortly after the June 5, 2012 Recall election........                                                   Could there be a possible change in second place??
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2012, 09:02:06 AM
Midget, et all,

AND THE WINNER OF F/B TRAVEL JEOPARDY IS:    Geo!!!!!!

1 Bass Pro Shops World Headquarters & 1st Retail Superstore,  Springfield, MO       4 million visitors annually

2 Gateway Arch National Monument,  St. Louis, MO            2 million visitors annually

Not sure what it says about our country, but I stopped @ Bass Pro & skipped the Arch!!

FINAL JEOPARDY & EXTRA CREDIT FOR THOSE WHO WANT TO TRY:

What was the most common road kill sighted in Missouri & Oklahoma?
 :cheers:
F/B

P.S.  Should have stopped @ Anheuser-Busch in St. Louis for the brewery tour........AND FREE TASTING!!   But, overcome by the desire to return home.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2012, 09:11:50 AM
Midget,

Effective rocker ratios from my "chicken scratch" notes:        (reply #1149)

Intake:   1.547/1      (.508" net lift + .018" lash = .526" valve lift/.340" cam lift)    Use 1.55/1 for calculations
Exhaust: 1.526/1      (.499" net lift + .020" lash = .519" valve lift/.340" cam lift)    Use 1.53/1 for calculations

Will try out my ultrasonic checker later today.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 21, 2012, 09:17:05 AM
If my trip to Iowa this last weekend is any clue, I'd have to say grilled venison or possum - combine the two, makes an interesting sausage for your gravy and biscuits.

Seems that infection that has afflicted Springfield has seen an outbreak in Madison, but there have been isolated cases for years - and truth be told, it seems to target everyone. 

No party is inoculated, but the cleanest group was Mayor Zeidler's in Milwaukee in the 1950's.

FB, - I've got the water pump, the head, and the cam in the trunk of the MGB - should I make a border run tonight, or are you still resettling back in to your routine?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2012, 09:47:22 AM
Last day of vacation today, spending it with Mrs. Fordboy.  Looking to later in week,  Thursday seems OK.

F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 22, 2012, 11:34:44 AM
Midget,

Would like to have a copy of the Cam Pro printout when you come down for a visit.  Having trouble printing what is posted on build diary.

Thanks &  :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SteveM on May 22, 2012, 11:39:43 AM
Armadillos are rapidly gaining population in MO.  I wouldn't be surprised at all to hear that Armadillo was the most frequently road-killed animal across MO and Okla.

Steve.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 22, 2012, 11:57:40 AM
Midget,

As per our conversation of this morning:  You need to make 2 inter-related choices, How much compression can you gain, AND, still fit adequate valve lift to allow the head to flow enough air to meet (or better yet, exceed) cylinder demand.   This is the problem of compromise engineering...........     Like I keep saying: "It's complicated."

ENGINE PARTS SLAPPED TOGETHER IN COMBINATIONS THAT DO NOT MEET FLOW DEMAND NEVER REALIZE THEIR FULL POTENTIAL FOR BHP.

This is the point where a "good" model or simulation helps.  You can model C/R's @ various lift amounts to make an intelligent choice about this and the cam timing required to make it all work.   Or at least "eliminate" the "bad" choices from consideration.   And it's faster than cut & try, much cheaper too.

Digging through my records (BMC & Ford 1.0L & 1.1L) for any bits of information that might be helpful to the cause.

Looking forward to your visit.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 25, 2012, 01:50:03 AM
Just posted on the Moss site today.  Carroll Shelby's involvement at Bonneville in 1954.

http://www.mossmotoring.com/august-23-and-24-1954/

Title: Re: Milwaukee Midget
Post by: Peter Jack on May 25, 2012, 04:16:10 AM
Very nicely done Chris!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 25, 2012, 08:39:11 AM
Nice job on the Healy article Chris.
 :cheers:
MB
Title: Re: Milwaukee Midget
Post by: Moxnix on May 25, 2012, 09:56:36 AM
Well done, Chris.
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 25, 2012, 10:23:38 AM
Nice read Chris.

Frank.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 30, 2012, 10:55:45 AM
Just caught this Vizard quote on "Pistonhead" -  Regarding the A-Series engine -

"The intake situation with the robbing of one cylinder by another 180 degrees later is far more complex.  Indeed it is more complex than a F1 intake system by far. . . . If we can reveal what is really going on in an 'A' Series intake port feeding two cylinders we will be able to handle F1 stuff with ease."

Hmmm . . ., I hadn't thought that far ahead.

I hear Monaco is beautiful this time of year.  :-D
Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 31, 2012, 01:44:09 AM
I hear Monaco is beautiful this time of year.  :-D

Mark Weber certainly thinks so!  :-D
(http://cdn3.worldcarfans.co/2012/5/28/big/12856137432147008447.jpg)

Sorry, appalling thread hijack.....

He's Australian you know!  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 31, 2012, 10:09:42 AM
Midget,

Posting up a copy of my cam calculations "chicken scratch" page, for your reference.   All calculations are based on the procedure Vizard outlines in the 3rd printing of the "Yellow" book.    FYI: I admit I used a calculator, not my sliderule.

(http://i1267.photobucket.com/albums/jj549/fordboy628/CamNotes001.jpg)

These calculations, however, DO NOT guarantee that a particular lobe displacement profile will "fit" inside the current build spec, or fit inside the proposed revisions to the build spec.   (ie: raise static compression ratio by milling the cylinder head to reduce the combustion chamber volume.)   The NET RESULT of milling is: the positive of raising C/R to race engine spec.; the negative is the loss of valuable valve to piston clearance.   The trick is to strike a reasonable balance for both while suppling the engine's need for airflow.  You MUST meet, or better yet exceed, cylinder demand for the engine to perform as predicted.

Like I keep saying: "It's complicated."

Based on the Cam Pro printout of the SPVP5 cam you were using, the SPVP5 WILL NOT FIT, if the C/R is raised by milling the cylinder head.

The next step is to determine what actual "net valve displacement" (valve lift @ crank position) will fit.   If your choice of cam grinder can not (or will not) provide you with "net valve displacement", the cam "lobe displacement" would be a more math intensive second choice.   The formula for your little jewel is:  cam lobe displacement * effective rocker ratio - valve lash = net valve displacement @ a certain crank position.   Repeat for other crank positions as required, to calculate minimum valve to piston clearance for both valves.

The minimum information required is:   inlet lobe lift @ 10/12/14 degrees ATDC at the specified LCA for cyl's 1/4, and....
                                                          inlet lobe lift @ 10/12/14 degrees ATDC at the scattered LCA for cyl's 2/3, and....
                                                          ex.   lobe lift @ 10/12/14 degrees BTDC at the specified LCA.

Some of the above can be calculated, IF, the cam mfg. shares info about whether it is a single pattern cam.  If it is a dual or multi pattern cam, then all of the above is required to check fitment.

If your choice of cam manufacturer can not (or will not) provide this information to you, the engine builder, you need a different cam grinder who will work with you.

 :cheers:
still Captain Nemo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 31, 2012, 08:19:44 PM
Fordboy, again, I am in your debt.

Give me a call when you need that hot tub moved, but I will insist upon draining it first.

Oh, wait a minute - this is the self-draining hot tub, isn't it?  :-D


If your choice of cam manufacturer can not (or will not) provide this information to you, the engine builder, you need a different cam grinder who will work with you.



And therein lies the rub.


Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 01, 2012, 12:43:18 AM
Fordboy, again, I am in your debt.
Give me a call when you need that hot tub moved, but I will insist upon draining it first.
Oh, wait a minute - this is the self-draining hot tub, isn't it?  :-D

Hmm, that's what happens sometimes when you receive assistance from someone who has everything that you are capable of offering........ except labor......

Man , when his revisitation of the engine buid started I was sitting up all alert, now my eyes are glazing a little and I'm starting to fidget.........and the end result is a kind of anxiety, specifically option anxiety.

You are in great hands there, but I can see the wear and tear that it can all have......

when you break the record It will all be worth it. And you will.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 01, 2012, 10:15:31 AM
Man , when his revisitation of the engine buid started I was sitting up all alert, now my eyes are glazing a little and I'm starting to fidget.........and the end result is a kind of anxiety, specifically option anxiety.

You are in great hands there, but I can see the wear and tear that it can all have......

when you break the record It will all be worth it. And you will.

Hi Doc,

Thank you for voicing your anxiety, your honesty is appreciated.

Making the right choice about racing engine components is often an easy, no brainer activity.   When engines are well designed (most japanese motorcycles for instance) there usually isn't much to do.  If you are flogging a popular marque (Chevy & Ford small block for example) there is a huge amount of bits to sort through, BUT, that is mitigated by the fact that most choices are pretty good.   If however, your choice is to race an engine designed in the 1930's and "improved" by Westlake designed airflow, the choices become more difficult and more critical.   I know only too well that "glazed look" & the "fidgeting" prior to making component choices.   The typically huge amounts of data and the complexity of the choices have a tendency to overwhelm anybody who wants to remain sane.

And this is about the point that most racers succumb to information overload, (Mrs. Fordboy calls it: analysis paralysis) and just give up and throw a dart at the board to have the choice be made and behind them.   The racer who can hang in there & wade through the reams of data can improve their engine's performance, significantly & predictably, after all, it is physics.   My experience is: chickens who can use a sliderule/calculator and recognize graphs with more area under the curve always fly faster.

Chris is really close here, (as are probably many who are following along) in making significant choices AND learning how to make the transition from "engine assembler" to "engine builder."   It is a HUGE difference.   The former just bolts bits together and hopes for the best.   The latter chooses engine parts that complement the functions of the other parts of the whole assembly.   Perserverance (with some aptitude for engineering) is usually the difference.

And everybody who has the patience to follow this process/saga along is going to learn something from it.   Or need a psychiatrist.   But I promise the results will be worth it.

Hoping to meet you in person at some point, I'll buy you a beer or 3.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 01, 2012, 06:29:08 PM
Midget,

This is a posting to your build diary so you have a record of our conversations & emails regarding cam selection/fitment.

The next step is to determine what actual "net valve displacement" (valve lift @ crank position) will fit.   If your choice of cam grinder can not (or will not) provide you with "net valve displacement", the cam "lobe displacement" would be a more math intensive second choice.   The formula for your little jewel is:  cam lobe displacement * effective rocker ratio - valve lash = net valve displacement @ a certain crank position.   Repeat for other crank positions as required, to calculate minimum valve to piston clearance for both valves.

The minimum information required is:   inlet lobe lift @ 10/12/14 degrees ATDC at the specified LCA for cyl's 1/4, and....
                                                          inlet lobe lift @ 10/12/14 degrees ATDC at the scattered LCA for cyl's 2/3, and....
                                                          ex.   lobe lift @ 10/12/14 degrees BTDC at the specified LCA.

Some of the above can be calculated, IF, the cam mfg. shares info about whether it is a single pattern cam.  If it is a dual or multi pattern cam, then all of the above is required to check fitment.

PROPOSED CHANGES TO CURRENT BUILD SPEC:
In valve depth/height:    .205" net    (After milling .065" from face of head to raise C/R)
Ex. valve depth/height:  .195" net    (See above)
Head gasket thk: .025" net              (After milling .012" from block, changes piston height from -.004" to +.008"  Actual gasket .033")
 
DIMENSIONS FROM BUILD GEOMETRY:
Piston depth @10 degrees B/ATDC:  -.022"   (+.022" piston depth gained.  Note that this is not the actual piston dimension.)
Piston depth @11 degrees B/ATDC:  -.027"
Piston depth @12 degrees B/ATDC:  -.032"
Piston depth @13 degrees B/ATDC:  -.038"
Piston depth @14 degrees B/ATDC:  -.044"   (I can supply a piston movement chart, if required.)

RESULTANT SPACE AVAILABLE FOR VALVE DISPLACEMENT:
Max In valve lift @ 10 ATDC:   .202"  @ .050"   Valve to Piston clr.   (can notch piston if req'd)
Max Ex valve lift @ 10BTDC:   .172"  @ .070"   Valve to Piston clr.   (can notch piston if req'd)

ALSO REQUIRED FOR CALCULATION OF VALVE TO PISTON CLEARANCE:
Rocker Ratios:        Int: 1.53/1 measured            Ex: 1.52/1 measured               (1.50/1 nominal  Harlan Sharp roller rockers)
Valve Clearance:     Int: .016"/.018"                    Ex: .018"/.020"       

INFORMATION PROVIDED BY CAM GRINDER FOR THE PROPOSED CAM:
Cam ground on 110 degree LCA's.    1/4 Inlet lobes & all exhaust lobes.    2/3 Inlet lobes 3 or 4 (?) degrees (cam/crank?) advanced.

1/4 cyl Inlet Cam lobe lift:                Net valve lift:                                     Resulting valve to piston clearance:
      @ TDC:       .10161655"                  .139"                                                          .091"
      @ 10ATDC:  .1353"                         .191"                                                          .061"
      @ 12ATDC:  .1420"                         .201                                                           .061"
      @ 14ATDC:  .14879"                       .212"                                                          .062"
These all exceed the .050" minimum dimension for inlet valve to piston clearance, so that's good.  With a calculated valve displacement increase of .010" per 2 crank degrees the cam could be advanced to 108 degrees and still have .051" V/P clr.

Presuming that this is a single pattern cam, then the exhaust numbers would be reversed from the intake, thus:

All Exhaust Cam lobe lift:                Net valve lift:                                     Resulting valve to piston clearance:
      @ TDC:       .10161655"                  .136"                                                          .084"
      @ 10BTDC:  .1353"                         .188"                                                          .054"
      @ 12BTDC:  .1420"                         .198"                                                          .054"
      @ 14BTDC:  .14879"                       .208"                                                          .056"
This is a bit on the tight side for me, BUT, advancing the cam 2 degrees (as above), would net an additional .010" clearance for a minimum of .064".   Also, the head milling could be held @ .060" rather than the .065" I suggested.  This would add .005" clr to both intake & exhaust.    The new net Ex. clr of .069" is a number I could live with, IF, valve train motion is well controlled. (as in timing chain tenshioner.....)    The resulting additional .005" inlet V/P clr also would allow the cam to be advanced another .005" of lift = 1 crank degree, which MIGHT be useful.  That 1 degree would give .051" inlet net & .074" exhaust net.

Right about now is what I mean when I say you'll have to slice the cheese mighty thin....   (have I mentioned that "It's complicated"?) :-D

NOW THE BAD NEWS:
The clearance for the "Scattered" 2/3 inlet lobes is going to be less, a lot less perhaps.  If the lobe centers are 3 (crank) degrees advanced, then the valve to piston clearance will be .015" less than the 1/4 inlets.   If the lobe centers are 6 (crank) degrees advanced, (as in the cam you had profiled), then the valve to piston clearance will be .030" less than the 1/4 inlets.   While not an acceptable number, it is close enough for some compromise for fitment.   Notch the pistons for V/P clearance, OR retard the cam back to ~109 degrees intake, OR, widen the LCA to 111/112, OR, std, unscattered cam, OR, an alternate cam with less flank lift @ 10/12 BTDC/ATDC, etc.

What should be obvious is that you are near to the point of "Maximum Cram".

WHAT I THINK YOU NEED TO DO NOW:
1  You need to have a dialog with your cam grinder(s) to CONFIRM all the figures being used to calculate these numbers, OR, research 
    alternate cam choices.
2  You need to make some hard choices about suggested changes to the build.   (I suggest maximum C/R be preserved.)
3  You need to take the c-clamp off your head & grab a cold suds, and relax a little while contemplating the choices.
4  Call/email me if you want to converse off line.
 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2012, 07:03:02 PM
Taking this all in over a pint of Ole Speckled Hen.

One quick thought - and this comes back to the old "it's all about compromises" quote.

You and I both know there have been very strong BMC engines that never had a scatter pattern cam, and dozens of very competitive grinds are available.  I've been poking through Dema's catalog and I'm seeing a couple of grinds that could be put on an appropriate LCA and look likely to work.

As you pointed out, the 3 degree spread is what APT and Kent have used on the 2&3 (or at least ADVERTISED as such).  Given the tight tolerances we're chasing, might it be to our advantage to adjust the center lobes 1 1/2 degrees to maintain a better bit of clearance and still take a lesser advantage of the lower cylinder robbing characteristics that the SP cam provides?

Yeah, I know, now we're talking the black art of cam design, but at this point, in for a dime, in for a dollar.
Title: Re: Milwaukee Midget
Post by: 38flattie on June 01, 2012, 07:05:17 PM
I gotta give you props for riding this out Chris!

My head hurts just reading it! :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2012, 07:28:22 PM
I gotta give you props for riding this out Chris!

My head hurts just reading it! :-D

Thanks, Buddy.  It's been a week of Tylenol and Rye for me.

I told a friend of mine yesterday that just when I think I'm ahead of the curve, the apex changes.

The talking is all done.  The work proceeds.  The faxes have been sent.  The calls are in.  The information will be forthcoming.  Calculations will continue, both north and south of the cheddar curtain.  The decisions will be made.

But above everything else, here is what is going to happen.  I will build the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt.

Period.

And that's not the beer talking.
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 01, 2012, 09:03:28 PM
I like the attitude Chris!  :cheers: :cheers: :cheers:

You'll get there with that approach.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Geo on June 01, 2012, 10:21:25 PM
Chris and Fordboy,

Now it's getting to the nitty gritty!   :cheers:
Chris, you know all of us are 1/2 step behind you and wishing we were as close as next door to help with the work. However, we will uspport via the forum.  I would jump in more but you are in good good hands with far more knowledge on BMC than I.  I will put my 2 pence in when I see a space.  :-D

Geo
Title: Re: Milwaukee Midget
Post by: salt27 on June 01, 2012, 11:29:33 PM
Chris,
When you set that record I,ll buy you a brew.
Fordboy has sure put a new twist to this thread. :cheers:

     Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 02, 2012, 08:33:50 AM
Taking this all in over a pint of Ole Speckled Hen.

One quick thought - and this comes back to the old "it's all about compromises" quote.

You and I both know there have been very strong BMC engines that never had a scatter pattern cam, and dozens of very competitive grinds are available.  I've been poking through Dema's catalog and I'm seeing a couple of grinds that could be put on an appropriate LCA and look likely to work.

As you pointed out, the 3 degree spread is what APT and Kent have used on the 2&3 (or at least ADVERTISED as such).  Given the tight tolerances we're chasing, might it be to our advantage to adjust the center lobes 1 1/2 degrees to maintain a better bit of clearance and still take a lesser advantage of the lower cylinder robbing characteristics that the SP cam provides?

Yeah, I know, now we're talking the black art of cam design, but at this point, in for a dime, in for a dollar.

Midget,

Heck yes, in for a dime/dollar/pence/euro/whatever!!    Also, yes, to all of the above suggestions.   The build geometry for your little jewel REQUIRES design parameters "borrowed" from my, & now your, design principle, MAXIMUM CRAM.

1  MOST of the BMC's I've had a hand in did NOT  use the scatter pattern, and as you pointed out, they ran very well.   So that's a viable
    option @ some LCA that will fit.
2  Reducing the scatter amount will probably reduce the effect, BUT, should retain some of the effectiveness.
3  Other cams grinds with differing flank rates (lobe lift @ "x" cam degree) on the LCA required, MAY, fit/work better, than the ones that
    you are considering.   You need the displacement values from the other cam grinder(s) to know for sure if other grind(s) could fit.
    You can plug the lift #'s into the formula from my previous post, (Reply #1238) to check if a different grind will fit.
4  As I have said from the beginning: MAXED OUT (whatever that means) racing engines are ALWAYS A COMPROMISE, somewhere in
    their specification.   There is always too much going on in too little space.   You don't have to believe me, but believe the 'Rolling
    Stones';   "Ya can't always get what ya want, but if you try sometimes, ya get what 'cha need."   (I know they aren't Hank Williams,
    but I'm a rocker, buddy.)   Your situation reflects this.   Off the shelf cam Vs. what you need.......   You have to tell the cam guy what
    you need, because how would he know the specifics of YOUR build?
5  Re: MAXED OUT.   I can always find additional ways to slice cheese thinner.   You can, and are, learning how.   Just know this: The
    thinner the cheese, the more expensive it is..........

6  Keep in mind that spreading the LCA over the optimum kills hp quickly.   Having the LCA tighter than optimum makes the engine
    come "on the cam" harder, AND, much less driveable at low rpm's.   And, of greater importance here, lower LCA = LESS VALVE TO
    PISTON CLEARANCE!

And finally, regarding the "black art of cam grinding".   This is what some cam mfg's want you to believe.   It is, of course, baloney.  Cam grinding is simply physics, engineering, metalurgy and dedicated, quality manufacturing.   More difficult than slappin' together a baloney sandwich, ('sammich', here in Chicaga) but there are a lot of excellent cam mfg's out there.   You need one who is willing to make you what you need, rather than having you try to fit something from "off the shelf".
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Moxnix on June 02, 2012, 10:07:09 AM
Leroy start the audio @ Wilmingto this morning, but some glitch in the line, even with two sets of speakers.  Maybe I should take up cam grinding....
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 03, 2012, 08:50:51 AM
Courtesy of a fellow member who is in contact with David Vizard -

Regarding my build -

"There are some compounded problems with this engine spec. Firstly the cams LCA is too tight at 104. It needs to be at about 110 to 111. Also the duration is such that it will exaggerate the cylinder robbing from outer cylinders to inner ones so duration needs to be cut by about 10-12 degrees. Third the CR is way too low at 11/1 for this combo. To make the top end for outright speed we need to have about 14/1. This will be much more doable if the LCA is spread and the duration reduced. Also read what I say about valve cutouts in the big yellow book. The best cutouts are also the easiest to do so don't scare yourself off doing this to achieve that. MUST HAVE CR!

DV"

Midget,

After our BS (beer selection) session last evening, went back to review the "DV" advice, included above.

                          SPVP5 (original)                                     SPVP8 or similar (proposed)
Seat Duration:       306 degrees                                           288 degrees
.050" Duration:      264/264                                                 252/252
LCA:                     106I/99I/106E                                        110I/106I/110E  (or 110 all)
Lobe Lift:              .339"/.339"                                             .340"/.340"

These changes are right in line with what "DV" suggested.......
And using the formulas from the "Yellow Pages", gets you to pretty much the same numbers.   As you are checking cam specs, this is the area to concentrate on.

As far as C/R goes, the original ciphered out to 10.48/1.
Milling the head .060"/.065" @ an avg. of .0128"/cc would reduce the volume by: 4.7cc = ~13.2/1  OR  5.1cc = ~13.4/1

I believe this is about the limit of what can be achieved by machining the deck surface of the Longman "big chamber" cylinder head.   I also believe that welding (to reduce chamber volume) on the heavily ported Longman head, is probably a bad idea.

I'm confident that this new combo will be a giant step forward in engine performance.
 :cheers:
Fordboy, er, Capt. Nemo.............. :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2012, 01:24:50 PM
I've bounced back and forth to that "epistle from on high", myself. 

But I've also taken to heart your thought that a little extra lift/duration on the exhaust side, due to the ~70% proportion of flow is something we need to consider.

That lead me to the MD296 grind - and hey, haven't you mentioned that one before, Fordboy?

290 intake, 300 exhaust  .324 I lift,  .340 E lift.   

 . . . at this point in the post, I was interrupted by a delicious spinach and cheddar omelet by Mrs. Midget, followed by another hilarious conversation with the aforementioned Mr. Fordboy . . .

One last calculation I've asked for from FB is this - take the specs of a punched out 1275 that he's had success with and determine the percentage of distance the piston has travelled down the cylinder on the power stroke before the exhaust valve opens.  From there, I'd like to calculate the corresponding opening point in cam degrees factored into this build.

Information -

Stock 1275 throw  = 3.200

Stock rod length 5.75 = 1.797 R/S ratio
5.875 rod length =        1.836 R/S ratio
6.0 rod length    =        1.875 R/S ratio

My combination 

Throw  2.45   Rod length  6.0

R/S ratio      =   2.449

I'm hoping this might give us an optimum starting point to determine where the grind needs to start opening up on the exhaust valve.

Time to finish painting the interior on the Midget. 

It ain’t all about engines, you know . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2012, 10:07:37 PM
No motor news – just some grunt work.

The old deck panel was classic ‘70’s fare – cheapo vinyl over cheapo foam adhered to a cheapo piece of Masonite.  I’d milked it for a while, but I wanted something a bit less breezy.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4657.jpg)

Used it for a pattern, made some cut outs of sheet aluminum, trimmed it up, ripped the ever-loving s#*t out of my hands, and riveted it into place.  Some firestop calk and foam filled the gaps.  A coat of paint –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4654.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4656.jpg)

Ain’t perfect – good enuff . . .

So I’ve put, what, a total of 14 miles on this car?   Why does the engine bay look like I drove it to Ecuador?  HP wash – took off some flakey paint.  I’ll touch it up when it dries.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4655.jpg)

It’s easier working on a clean car.  I hadn’t really thought about it much until last week when my buddy, Tim brought over his ’69 Firebird 400.  What a throw-back. 

Remember back in the 1970’s when we would get our hands on wrung out, old muscle cars, usually for between 1,500 and 3,000 dollars, and just continued to hammer them into the ground without any thought of “restoration”?  That’s this car - ridden hard, put away wet in 1982, and then cryogenically frozen in that very state until – well, last week.
 
Beyond restoration, but worthy of preservation.  The brake fluid was the color of Wayno’s Porter.  And I was grease and grime from head to toe.
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 04, 2012, 07:22:26 AM
Not that anybody cares, but, Steve M. of Festus, MO had the correct answer about my vacation roadkill question.   Living in MO probably gave him an "Unfair Advantage" in knowledge of MO & OK roadkill.   It was indeed the smushed armadillo seen most often.   I counted over 200 betwee Ft. Sill, OK & approximately St. Clair, MO.   Sort of confirms an armadillo invasion from the southern states.............

Other smushed species:   Whitetail deer  4
                                      Coyote            3
                                      Raccoon          10
                                      Possum           27
                                      Wild Turkey     2
                                      Canada Goose  2
                             unidentified rodents  15
                             unidentified reptiles   6

Yes, the drive was incredibly boring.....................

My apologies to all for this dumb thread hijack.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 04, 2012, 08:41:09 AM
Now those are numbers I can understand :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 04, 2012, 10:23:48 AM
Midget, et all,

OK, ran a simulation of the BMC 1310's I used to build for SCCA F/Prod & Vintage Vs.  your 999.5

Comparative results:

                             1310cc                               999cc
actual hp                130                                    as yet untested
sim. Hp                  130                                    98
rod length              5.75                                   6.00
stroke                    3.20                                   2.45
R/stroke                 1.797/1                             2.449/1
peak flow demand   160.3 cfm @75.8  ATDC      120.4 cfm @79.0  ATDC
sim. flow demand   111.4cfm @ 94.5% V/E       90.3 cfm @ 100% V/E

OK, the question is: What is important about this?

1  The hp#'s for the 1310 are actual results.
2  The peak flow demand is calculated.  I am uncertain that BMC heads are able to flow this amount of air.
3  The simulation flow demand is adjusted to produce simulation hp that equates to actual hp.  BMC heads ARE
    capable of these flow #'s.

By comparison:

4  The 999 has not run on an engine dyno.
5  The simulation hp is based on 100% V/E.
6  The peak flow demand calculated is within the flow capability of the head.
7  Peak flow demand is delayed by 3.2 degrees, as a result of the rod/stroke ratio.
8  The simulation flow demand is well within the ability of the cylinder head.  This is significant.

Because peak flow demand is delayed by comparison on the 999cc, opening the inlet valve later, (to clear the piston around TDC & ATDC) becomes less of an issue.   And the increased piston dwell around BDC, increases the ability to raise dynamic C/R. Closing the inlet valve asap after BDC will raise the dynamic C/R, reducing the overall cam duration.  Probable good choices are (subject to fitting), MD296, VP8, SPVP8, or another short(er) duration, high lift, maximum flank accelleration camshaft, as has been discussed.

By comparison, because BMC heads cannot meet the flow demands of a 1310cc, it is vitally important to open the valve as soon as possible, as far as possible, to allow the maximum flow potential to occur.

There is NO BAD NEWS HERE for you Chris.   The only other important point to make is this:  Engine builders/designers need to run a simulation before deciding on build geometry, especially major components like crank stroke and rod length.  It would be helpful to know what you will have to work around, what you must accept, and where you can help yourself.

For anybody out there who is interested, this is why simulations can be extremely helpful in making choices about engine build specs.  The limiting factor is that you need to know what you are doing with the numbers, as opposed to plugging numbers in to a program until it spits out a result you like.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Geo on June 04, 2012, 11:18:13 AM
Reply #1252 on: Today at 09:23:48 AM
By comparison, because BMC heads cannot meet the flow demands of a 1310cc, it is vitally important to open the valve as soon as possible, as far as possible, to allow the maximum flow potential to occur.


Reply #1210 on: May 16, 2012, 10:43:19 AM
I had the head flow benched last week.  Here’s a quick rundown – intake, cylinder 1.

Lift   cfm
.100   44.0
.200   87.6
.300   111.7
.4500   124.1
.500   125.6

Mel C&S tested it all the way to .600 (127.9 cfm), but it’s pretty clear that the party is winding down at ~.450, which I believe is well beyond the demands of the cylinder at that point.


My question for today is:
There was discussion about excessive force, strain, wear by opening the valve too far.  Is there a formula to determine how much opening would be needed to fill the chamber.  I know a running engine is different than a pencil and paper computation. Is there a close enough guess and then could the lift maximum be determined.  Why go beyond what is needed and increase the possibility of breakage?  For this 999 cc engine is opening the valve as far as possible not needed as it is for the 1310 cc.

Fordboy, I need to run a better tally of road kill.

Chris, Good work on the car while having nothing else to do.  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 04, 2012, 08:28:41 PM
My question for today is:
There was discussion about excessive force, strain, wear by opening the valve too far.  Is there a formula to determine how much opening would be needed to fill the chamber.  I know a running engine is different than a pencil and paper computation. Is there a close enough guess and then could the lift maximum be determined.  Why go beyond what is needed and increase the possibility of breakage?  For this 999 cc engine is opening the valve as far as possible not needed as it is for the 1310 cc.

Geo

Geo, Midget, et all,

So many questions.   I'm going to try to give some generalized answers, while saying that it is always better to give specific answers to specific questions about a specific engine @ FIXED build dimensions/geometry.   Since a picture is worth a thousand words, I'm going to try to post up some graphs of Chris' engine later this week or next week, if that's ok with Chris.

But for the time being:

1   Yes, you can open the valve too far, use too much/too little force, strain parts too much, and have accellerated or excessive wear.
     The trick is to strike an effective balance between a complex set of parameters.
2   I'm thinking you meant "fill the cylinder" when you said "fill the chamber"?   There are some formulas of course.  2 Good books for
     reference are:   "Engine Airflow" by Harold Bettes  &  "Performance Automotive Engine Math" by John Baechtel.   The formulas within
     allow you to calculate various parameters for various engine rpm's.   As you are aware, filling the cylinder is a dynamic process in a
     running engine, as opposed to a single rpm related computation.   This reason is why computer model simulations are better than a
     single rpm computation.  (Unless you are solving for the minimum or maximum of something.)
3   There are lots of computer simulation programs out there.   ALL are useful to some degree, depending on the skill & experience of the
     user.   Very generally, the cheaper/simpler programs define limits, the more expensive/complicated ones can usefully model engine
     performance over a range of rpm.   Keep in mind, OEMs spend many millions to model engine performance, so Caveat Emptor.
     I can't state it any better than I did this morning, so:
For anybody out there who is interested, this is why simulations can be extremely helpful in making choices about engine build specs.  The limiting factor is that you need to know what you are doing with the numbers, as opposed to plugging numbers in to a program until it spits out a result you like.
 :cheers:
Fordboy
4   Guys guess all the time, about all kinds of build specs.   If you are knowledgeable & experienced, this can work out OK.  BUT, if you
     are not, the situation is so complex, it is very easy to make a poor or bad choice, which can have a very negative impact on your
     build.   My question is: Why guess at all?  Go through the math instead of guessing.   Or find/pay someone to help you/do the math
     for you.
5   There are some very generalized, and simple, formulas for max lift required using the number/size of valves/cyl.   They MAY
     or MAY NOT be useful for the engine type you are using.   As I tried to illustrate this morning (reply #1252) the compromise is
     ALWAYS between flow required, (demand) and flow AVAILABLE, REGARDLESS OF THE REASON FOR THE LIMITATION.   Flow required
     is NEVER dependent on (valve) lift alone.
6   There can be several good reasons to lift a valve higher than maximum flow.   If you are trying increase the area under the edges
     of the "flow available" curve/graph, you want to open the valve/port as rapidly as possible.   Slowing the valve train @ a "reasonable
     rate", (so that the spring can 'control' the valve train mass) MAY require "overlifting".   This should be engineered
     or designed to "prevent" valve train destruction.
7   For the 999cc engine, its' advantage is the smaller displacement's airflow requirements CAN be met by cylinder head airflow.   The
     1310cc engine's airflow requirement CAN NOT be met, even at maximum cylinder head flow.
8   I think I've mentioned once or twice that "It's complicated."   My intent is to be humorous, in a sort of perverted way.   I think most
     everybody "gets" the "complicated" part.   And I think everybody wants it to be simple.   Including me.   But that's not the reality.

OK, time for a cold one.   Hope this helps.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SteveM on June 04, 2012, 08:53:59 PM
I saw half a dozen smooshed armadillos over the weekend, riding my bicycle about 75 miles through east-central Missouri.  Every time I saw one, I thought about your poll question.

Also, I am learning more than I ever knew there was to learn about these little British engines.

Steve.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 04, 2012, 09:46:03 PM
. . . and cam timing in general.  I'm glad Chris is following all this, 'cause it went way over my comprehension days ago.  I know Chris appreciates all this help -- and I would, too, if I followed all of it.

Whatever -- it sound better than 22 MPH.
Title: Re: Milwaukee Midget
Post by: Geo on June 04, 2012, 10:12:26 PM
Quote
OK, time for a cold one.   Hope this helps.

Yes! Thank you very much Capt. Nemo!  :cheers:

I have thoroughly enjoyed the information and am learning something about all engines not just BMC.

Quote
better than 22 MPH

Stan, I think we can add at least a hundred to the 22 when Chris finishes this engine!

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2012, 11:11:15 PM
Quote
OK, time for a cold one.   Hope this helps.

Yes! Thank you very much Capt. Nemo!  :cheers:

I have thoroughly enjoyed the information and am learning something about all engines not just BMC.

Quote
better than 22 MPH

Stan, I think we can add at least a hundred to the 22 when Chris finishes this engine!

Geo

That is, indeed, the target.  The class record is 121.779.  The car remains a brick in the aero department, and the GT class allows me no latitude there.  But there isn't a lot of frontal area to deal with, which is a plus.  For the time being, let's just shoot for "the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt."

Problems –

Two years ago, I needed to limit the front end movement by building up the steering stops.  The Midget was never intended to fit 15 inch wheels, and even with fairly narrow drag fronts, as low as it sits, I had a clearance issue with the tire rubbing against the inside of the wheel well.  My solution at the time was to build up a small weld on the stop on the swivel axle.  Yep, the Midget, and the MGB for that matter, used kingpins and swivel axles until their demise in 1979.  To the best of my knowledge, even the Ford F150 had switched over to ball joints by that time.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3767-1.jpg)

When I was offloading the Midget at Maxton last year, I was backing it off the trailer and cranked the steering wheel pretty hard, and then I felt something go “ping”.  Sure as shootin’, one of the little welds popped off, and if I had had to crank it hard, it would have rubbed, and maybe cut a tire.

I knew I needed to address this before Bonneville, but I was having trouble coming up with a solid solution that would provide a positive steering stop without having to re-engineer a pair of no-longer-available swivel axles.

The solution came to me when I realized that while the steering was stopped at the wheel on the side with the broken weld, it wasn’t bottoming against the rest of the stop (the weld was actually a pretty clean break).  What was it hitting on, I thought?
 
How about the inside of the steering rack?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4658.jpg)


Ordered up some 13/16” x 1/2”, two piece shaft collars. 

Placed the Fastenal order tonight – should have this little headache behind me by the weekend.


Title: Re: Milwaukee Midget
Post by: Geo on June 04, 2012, 11:54:22 PM
Quote
How about the inside of the steering rack?

That's how Jaguar did it on the '92 XJS-R.  :-D

We should talk more.  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2012, 12:16:01 AM
Quote
How about the inside of the steering rack?

That's how Jaguar did it on the '92 XJS-R.  :-D

We should talk more.  :cheers:

Geo

Oh, dear - If I'm beginning to think like a Jaguar engineer, maybe I should reconsider my fix . . .

Yes, talk more, and drink more, too! :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 05, 2012, 07:01:27 AM
Quote
How about the inside of the steering rack?

That's how Jaguar did it on the '92 XJS-R.  :-D

We should talk more.  :cheers:

Geo

Oh, dear - If I'm beginning to think like a Jaguar engineer, maybe I should reconsider my fix . . .

Yes, talk more, and drink more, too! :cheers:  :cheers:  :cheers:

Shaft collars on the steering rack main tube, inside of the ball joint which connects to the "tie rod", is the time honored & traditional way to limit wheel and tire angularity on race cars using stock type steering racks.   Works on everything from Formula Fords (Triumph Spitfire rack) to McClaren Can-Ams (E-type Jag rack I think).

JUST ONE CAUTION, DO NOT DRILL INTO THE RACK MAIN TUBE!!  VERY BAD IDEA!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2012, 09:06:26 AM
Here's what I went with -

http://www.fastenal.com/web/products/detail.ex?sku=34309

Just didn't much feel like disassembling the front end this year.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 05, 2012, 10:04:21 AM
Here's what I went with -

http://www.fastenal.com/web/products/detail.ex?sku=34309

Just didn't much feel like disassembling the front end this year.

Perfect.

I've seen rack main tubes break off after being drilled for "stop bolts" or locating pins.   I'm sure the failure isn't fun at low speed..........
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on June 05, 2012, 12:38:15 PM
MM;

Thanks for the link to that Fastenal shaft collar.I looked everywhere for a shaft collar with a 13/16" ID and couldn't find any-- and there it is! I need a pair for locating my anti-roll bar so now I know where to get them.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2012, 01:42:30 PM
Gosh, Neil - I'd have expected you to whip something up out of your extensive stocks of ultrararium NASA spec alloys you have lying around in your garage!  :wink:

Happy to help. 
Title: Re: Milwaukee Midget
Post by: manta22 on June 05, 2012, 01:51:39 PM
Unfortunately I'm out of round stock unobtanium.  :roll:
Title: Re: Milwaukee Midget
Post by: grumm441 on June 06, 2012, 04:43:07 AM
I believe I have some cheesium stock here somewhere here
and of course, some ultra light weight, Swiss cheesium.
G :-D
 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2012, 05:32:53 PM
I believe I have some cheesium stock here somewhere here
and of course, some ultra light weight, Swiss cheesium.
G :-D
 

Elactoplated dairy metal.
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on June 06, 2012, 06:27:03 PM
I think all salt flats vehicles have a bit of swiss cheesium in them after running out there a couple of years!!
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 06, 2012, 09:31:47 PM
Down here at the coast (salt water) we have found the swiss cheesium is primarily formed in an alloy compisition that starts with opious amounts of concentrated sodium compound and water.....or spilled beer :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 07, 2012, 07:48:26 PM
Oh, dear - If I'm beginning to think like a Jaguar engineer, maybe I should reconsider my fix . . .

Were you waiting for me to say something?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2012, 12:21:11 AM
Oh, dear - If I'm beginning to think like a Jaguar engineer, maybe I should reconsider my fix . . .

Were you waiting for me to say something?

After seeing the steering set up on YOUR Sprite?  :evil:

Well, that was remarkably easy.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4660.jpg)

There was a tweak necessary on the driver’s side.  The casting that holds the pinion has a cup shape on the outside.  The original screws sent with the collars stuck out and hit on it, and I suspect they would have eventually cracked it, or at least compromised the casting.  I took a pair of ¼ 28 beveled machine screws with a smaller hex, and ground them down.  Now the collar clears the inside of the cup and hits flush with the inside of the casting, bottoming out flush.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4659.jpg)

I’m down to 1 ¼ turns lock-to-lock, but with an 80” wheelbase, I don’t think I want any more.

My gymkhana days are over, and I don't have the guts to drive it like a roadster.

Sent off the firebottle for recert, and ordered up a second one for the engine.  Let the plumbing begin.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2012, 12:53:51 AM
Crank came back today - all shiny and polishy.  Cleaned, brushed, cleaned, blown out, cleaned, rinsed, cleaned, wiped down, WD40ed, bagged and tagged.

Did I mention that I cleaned it?  Oh, and I cleaned the bag, too.

Dropped off the block - taking .012 off, should yield a pop-up of ~ .008.  Won't take the head in until I can do a quick mock up.

Dropped off the crank trigger wheel and mount with Fordboy last night for the snout mock-up he's putting together.  There was this really cool oil pump he was positioning - I suspect I'm being encouraged, as a dry sump pan for a Spridget was also in plain view.

Made arrangements to drop the car off at a chassis builder north of town in two weeks.  Seems my 1/2 inch tubular gussets have been deemed unsuitable.  I'll have him re-weld the seat belt attachment, install the net and notch the front crossmember to clear the Gilmer setup.  That will coincide with my annual 20-day crunch of double shifts and stupid overtime.  If things go according to plan, I should be able to pick it up on day 21 and jump back at it with both feet.

We've got a pretty good handle on what the cam should be.  Just waiting for the blank.  
Title: Re: Milwaukee Midget
Post by: manta22 on June 10, 2012, 01:40:33 AM
MM;

Check to see that your crank grinder chamfered the oil holes in the crank and that they are 'fingernail smooth". Any burrs left there will score your bearings.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2012, 10:18:47 AM
MM;

Check to see that your crank grinder chamfered the oil holes in the crank and that they are 'fingernail smooth". Any burrs left there will score your bearings.

Regards, Neil  Tucson, AZ

Done deal, Neil. 

They are, and I did.

"Done deal Neil" - I'm likin' that. 

I wish my name had alliterative properties that didn't automatically relate to urination.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 12, 2012, 04:40:06 PM
Cam blank arrived today, and the fire bottle has been recertified.  They're sending me a complete second 5lb system to incorporate under the hood.  The current system only covers the cockpit.

I took note of Rich Fox's inspection at Elmo last week - looking for the best place to locate the nozzles. . .

plural.

 :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2012, 06:24:36 PM
Okay, just a bit more movement.

Fordboy is working a Gilmer drive setup for the front of the engine.  It will slow down the water pump and eliminate the alternator, which should free up a pony.  Downside is that it will interfere with the fan, if left on the engine side of the radiator.

Fortunately, there is just enough room to mount the fan on the front of the radiator, which is what I intend to do.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4695.jpg)

Truth be told, with the additional radiator for the back side of the head, I probably don’t need a fan.  But I’ve already got it, and if I’m dialing in anything in the pit, I’ll need to maintain a relatively constant temp.

Cooler heads prevail.
Title: Re: Milwaukee Midget
Post by: wisdonm on June 17, 2012, 07:02:18 PM
You're secret is safe with me Chris. I won't tell anyone that you are using that fan as a source of axillary motive power.

Sorry I missed you at Sussex today. We could have had one.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2012, 08:23:17 PM
Don, were you there?

I talked with Rich Rooks about his Sebring Sprite, and saw Joe had his Prod Sprite out there, too.  When that one sells, I think they'll wind up with a pretty decent race car.

Took a nasty sunburn while I was at it.
Title: Re: Milwaukee Midget
Post by: Freud on June 17, 2012, 08:57:21 PM
Midget come to the Pacific Northwest.

No sunburns here but the chance of drowning while waiting for the bus is extremely high.

Hypothermia recovery is covered by MediCare in Washington State in all months but August.

FREUD
Title: Re: Milwaukee Midget
Post by: wisdonm on June 17, 2012, 09:30:51 PM
I was the third guy wearing a MG Limited shirt. I was supposed to drive the red Sprite, with the roundels, out there, but the owner had someone else do it. I was taking pixs of the black Europa, for a friend, and talking to the owner of the V-8 Hayabusa powered Super 7, when you came around.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 17, 2012, 10:31:34 PM
... the V-8 Hayabusa powered Super 7...

Surely that's worth a picture or two.    :-o

Mike
Title: Re: Milwaukee Midget
Post by: wisdonm on June 17, 2012, 10:53:23 PM


(http://www.jalopyjournal.com/forum/picture.php?albumid=27640&pictureid=394216)

(http://www.jalopyjournal.com/forum/picture.php?albumid=27640&pictureid=394215)

These Hartley V8s are made nearby in Germantown, WI. They come as a 2.8 or 3 liter.

http://www.h1v8.com/page/page/1562068.htm (http://www.h1v8.com/page/page/1562068.htm)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2012, 12:00:57 AM
Don, I owe you an apology - I'm terrible at faces and names - I'd never make it as a politician.

Guess I owe you cocktails.

Mike - for you -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4687.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4686.jpg)

This is the company's test mule - it sounds like a Cosworth Ford F-1 car when it fires up.  It's also light weight, and easy to park.

I chatted with Rich Brooks - he used to work with my wife a number of years ago.  She mentioned he had some sort of a rare Sprite.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4672.jpg)

She didn't mention that it was a Speedwell Sebring Sprite - about 25 ever made - only 2 in the US. 

Big delight of the day was catching up with Charlie Collins.  He builds Theremins -

http://www.theremaniacs.com/

A number of years ago, as a strategy to build his Theremin business, he would bid on things on E-Bay, just so his name would appear.  Names of bidders are hidden now, but it actually drove a few sales to his auction house.

Then, one day, he put in a $5000.00 bid on an MGA . . .
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4678.jpg)

. . . and accidentally won it!  It has since undergone a minor overhaul and face lift, but it's about as cool a daily driven MGA as one could hope for.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2012, 12:13:26 AM
Midget come to the Pacific Northwest.

No sunburns here but the chance of drowning while waiting for the bus is extremely high.

Hypothermia recovery is covered by MediCare in Washington State in all months but August.

FREUD

Okay, let me see if I have this straight.

Bring leaky, British sports cars with lights that fail regularly to an environment where it's always wet and remains dark an extra hour every day because the sun doesn't crest the mountains?

A gracious invite indeed, my friend, but for the immediate future, I'll stick to the third coast.

 :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on June 18, 2012, 08:44:32 AM
I've seen that Speedwell many times. Did you happen to notice that although it is a custom bodied Sprite chassis, it has a Fiat engine?

Did you checkout the Lagonda? It's like one of 150 and maybe about 50 that didn't go to some dictator or oil sheik. They cost like $150,000 in the '80s. Gets about 6 miles to the gallon. But got Aston Martin through hard times.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2012, 09:23:09 AM
I've seen that Speedwell many times. Did you happen to notice that although it is a custom bodied Sprite chassis, it has a Fiat engine?

Did you checkout the Lagonda? It's like one of 150 and maybe about 50 that didn't go to some dictator or oil sheik. They cost like $150,000 in the '80s. Gets about 6 miles to the gallon. But got Aston Martin through hard times.

My wife fell in love with the Lagonda - I was tacking toward the DB5, myself.

Too many doors on the Lagonda.  With a car that big, too many friends would want to tag along . . .

I was surprised to see that the DB5 had only one license plate, and that the shift lever handle didn't open to unveil the ejector seat button.  Was the MI6 convenience group option package not available in the US market?
Title: Re: Milwaukee Midget
Post by: grumm441 on June 18, 2012, 05:56:11 PM
.
Bring leaky, British sports cars with lights that fail regularly to an environment where it's always wet and remains dark an extra hour every day because the sun doesn't crest the mountains?




Are we talking about England? the home of the convertible?
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2012, 06:53:09 PM
.
Bring leaky, British sports cars with lights that fail regularly to an environment where it's always wet and remains dark an extra hour every day because the sun doesn't crest the mountains?




Are we talking about England? the home of the convertible?
G

Nope - we're talking about the Pacific Northwest, home of the 24 hour espresso bar. No mountains of any consequence in GB, the mean elevation of Washington State is higher than the highest peak in England.

Although it would be nice to grow my own hops . . . but as FREUD points out, the likelihood of drowning at a bus stop is high, and since I own MG's and Dodges, the likelihood of having to take a bus is exponentially higher.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2012, 09:55:33 PM
Working on the non-fun stuff.

Thanks to Ron Gibson for the scraps of safety film.  I was able to get both headlights covered, and with the application of a little heat from Kate’s hair dryer, you can only tell it’s covered at the mold release points.  Lexan on the sides and back – laminated windscreen – I’m legal.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4697.jpg)
 
The heck of it is the rules do not allow the replacement of a standard headlight with an aluminum disc.  I submitted a rule change last year which I can only assume was reviewed and rejected.  SCTA wants to limit shards of glass on the race surface – good idea.  

In production classes, you must have stock headlights.

Many newer cars have polycarbonate headlights, but older cars and street roadsters do not.  Pegasus offers a very nice set of covers that neither aid nor detract from the ultra sleek lines of the Midget, and I think they’d look very stylish on a ’32 Ford.  

These do not produce shards.  

These are safer than glass.  

These are probably safer than Lexan.  

These are illegal.

https://www.pegasusautoracing.com/productdetails.asp?RecID=4851

I’ll be remaking my case this fall.  Please join me by going to
 
http://scta-bni.org/Forms/rulechg2010.html

It’s not like we’re driving at night . . .

Started plumbing on the second fire suppression system – this one for the engine bay –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4698.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4699.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4700.jpg)

Read Rich Fox’s recent tech inspection thread.  Gave me the guidance to locate my mandated 2 nozzles – one toward the header/oil pan, the other toward the carb.  Need to finish the plumbing in the cockpit.  Must remember to print up some lables.

Today is my first day of a 20 day run with no days off – happens every year, 11 double shifts and a 7:00AM to 1:00 PM shift on the 4th of July, followed by a 5:00 PM to 1:00 AM shift.  Any weight I’ve put on over the winter is usually gone by the 6th.  

Oh, almost forgot –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4696.jpg)

Thanks to Steve Thornton and Paul Biemann for the donation of my new – old computer.  Steve wiped the hard drive, and this old XP Windows model Dell is now dedicated strictly to controlling the ignition and knock sensor functions.  Heavy duty case, and it lets me keep my newer laptop sodium free.

Title: Re: Milwaukee Midget
Post by: Captthundarr on June 25, 2012, 10:13:45 PM
Chris, maybe the issue with the spun discs is that they are under $100.00 each. and do not produce sufficient drag on the wallet. :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on June 26, 2012, 03:36:13 PM
I agree on the Pegasus covers. Smart move, should become a legal rule.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 26, 2012, 08:10:01 PM
MM:

Looking good. I want you to get your money's worth out of the tach. That tach has got three ECTA records before it made its way to you. I am hoping that is good karma for the MM. I love your dedication to the cause.

Bill
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 26, 2012, 08:15:46 PM
MM:

Looking good. I want you to get your money's worth out of the tach. That tach has got three ECTA records before it made its way to you. I am hoping that is good karma for the MM. I love your dedication to the cause.

Bill


Bill, I'll take all the Mojo I can cram into this little sucker.  By the way, on the dyno and on the data log, that tach read spot on.   Thanks for the encouragement - the grand experiment continues.  :cheers:

Hope you're staying dry down there - could use a bit of that Debbie Rain up this way . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 26, 2012, 11:44:16 PM
Fire bottles finished.  Stopped by C&S and talked details with Mel and Nick as far as hogging out the pushrod bores to accept a 5/16 pushrod, rather than the spindly little #2 pencils I've got right now.

I've got a quick window of opportunity to drop the car off on Saturday to have the gussets replaced, the net installed and the cross member notched, but I am officially in my self imposed 3weeks-o-nuttiness where I make hay while the sun shines.

Sometimes money costs too much . . .
Title: Re: Milwaukee Midget
Post by: JoshH on June 29, 2012, 01:38:51 PM
I'll just leave this here.

http://www.youtube.com/watch?feature=player_embedded&v=daVDrGsaDME
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 29, 2012, 01:55:08 PM
Boy, does that bring back a lot of memories. I haven't worked on anything British for years but I think I could about do those operations blindfolded. It's kinda like riding a bicycle, the memories remain locked in the back fo your mind for almost instant retrieval.  :-D :-D :-D

It's the more recent things I wish I could remember!  :? :? :?

Pete
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 29, 2012, 03:25:30 PM
I'll just leave this here.

http://www.youtube.com/watch?feature=player_embedded&v=daVDrGsaDME

Anyone who has ever built an engine will love this!  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on June 29, 2012, 05:02:15 PM
Great music, too!  :cheers:
Title: Re: Milwaukee Midget
Post by: Jon on June 29, 2012, 05:23:36 PM
That's cool; one of my first engine related memories is my Dad rebuilding a Cooper S engine and I was "helping" him.
He put it in a Moke for getting around on a station he owned near Broken Hill, it had a 2nd radiator out the front as the normal east/west one would chock up with grass-seeds and the Weber was ducted into the cabin area.

Not many bulls got away from him.

Sorry for the highjack.
jon
Title: Re: Milwaukee Midget
Post by: Buickguy3 on June 29, 2012, 05:40:58 PM
  Very cool. So, would a straight 8 Buick take twice as long to rebuild?
  Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2012, 02:48:33 AM
I'll just leave this here.

http://www.youtube.com/watch?feature=player_embedded&v=daVDrGsaDME

And Josh, I gratefully accept the gift!  That is brilliant.

If I were to produce such a video, the music would have to be from "The Sorcerer's Apprentice".
Title: Re: Milwaukee Midget
Post by: JoshH on June 30, 2012, 11:14:49 AM
Np, I immediately thought of your project when I saw it. There isn’t much of British stuff here so you do stand out.

I’m glad you guys like it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2012, 04:13:33 PM
That's cool; one of my first engine related memories is my Dad rebuilding a Cooper S engine and I was "helping" him.
He put it in a Moke for getting around on a station he owned near Broken Hill, it had a 2nd radiator out the front as the normal east/west one would chock up with grass-seeds and the Weber was ducted into the cabin area.

Not many bulls got away from him.

Sorry for the highjack.
jon

If we're talking Brit Bits, guitars, beer or deep fat fried foods, all comments welcome.

Speaking of Brit Bits - my new column has been posted at Moss Motoring -

http://www.mossmotoring.com/columnist/milwaukee-midget/

Cleared the Midget out of the garage to Dave's for some welding.  He did Stan Johnson's Olds powered '27 roadster and is working on a 2 liter GM Ecotec engine for his own '32 to bring out to the salt.  That will be an interesting roadster.


Title: Re: Milwaukee Midget
Post by: Captthundarr on June 30, 2012, 04:44:15 PM
Good column Chris. I have enjoyed reading them as you post them. :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 30, 2012, 06:50:48 PM
 Yep, 'nother nice little story.

Good luck on the slog Chris I hope there's some interesting stuff to listen to, and watch.

On that video I'd like to see the ratio of shots that were used on the tear-down versus the build, I didn't notice it go backwards at all on the build....and it started first time?????

there's trickery in them cameras.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 01, 2012, 03:03:09 AM
On that video I'd like to see the ratio of shots that were used on the tear-down versus the build, I didn't notice it go backwards at all on the build....and it started first time?????
there's trickery in them cameras.
The whole stop-action animation thing has always fascinated me.  What I found intriguing about that Triumph tear-down and reassembly is that he HAD to have story boarded the entire production.  The camera stayed in one place, as did the block for each of those sequences.  That took incredible mechanical patience and artistic acumen.  The more I view it, the more amazed I am about what had to remain consistent behind the scenes to pull it together so artistically.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2012, 10:46:28 AM
Finally crawling out of my extended work exile – I forced the issue on Monday when I called in dead, and judging by the way I smelled after a 16 hour day on Sunday, two ‘must attend’ post production parties, and my Lazarus reflex when I got home Monday morning at 4:30, it was probably the right call.

But what’s really cool is that while I was personally on build hiatus, work was progressing.


Dave Bartelt did the chassis work on Stan Johnson’s ‘27 Olds powered roadster, and he’s doing some updates to my cage.  You know a build is taking too long when your cage requires rule change predicated  updates before you even get it to your first SCTA-BNI inspection.  

The new gussets are in place – 1” v ½”.  
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Kiwi%20Steve/DSCN4702.jpg)

Dave also pointed out a few things that had slipped through the cracks, so we’re working on solutions.  When I had Skeeter put the cage in initially, no thought was given to bars under the seat – the seat is suspended between the front seat attachment bar and the cage itself.  Blackslax asked about an “anti-submarine” bar two years ago, and I thought the front attachment was what he was talking about – you attach the nut belt to the bar, and it keeps you from submerging under the dash in a crash.  Still learning this nomenclature, guys.  Dave has some proposals, and I’ve got a call into Kiwi Steve on that.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Kiwi%20Steve/DSCN4704.jpg)

Dave also pointed out that my seat belt attachments didn’t provide the proper angle of pull, so a rework is in order there, also.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Kiwi%20Steve/DSCN4705.jpg)

Just as well, the outside bung was welded by yours truly, and it is butt-ugly.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Kiwi%20Steve/DSCN4706.jpg)

There’s the reason I sold my welder.

We’re also reworking the steering rack crossmember to accept the Gilmer drive Fordboy is putting together for this.  The old cross member was 3/8” from the toothed crank trigger wheel, and quite honestly, I suspect an unfortunate hard braking situation could have shifted the engine forward into the crossmember.  Dave’s opening it all up, which will also make it easier to put a wrench on the snout and adjust valves.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4711.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4710.jpg)
Title: Re: Milwaukee Midget
Post by: krusty on July 12, 2012, 08:04:57 AM
      Bartelt - haven't heard that name since I left the Midwest. Maybe related to Phil? (yellow Mustang  B/P as I recall). And glad to hear that Dick Leuning is still racing MGs; he built nice fast cars.   We need to talk @ Speed Week so I can catch up on old road racing acquaintances.   vic (#1429 ?/GRMR)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2012, 09:29:14 AM
Hey, Vic -

Would love to talk to you at SW, but it looks like World Finals is going to be the event I run this year.  Reasons are work conflicts, time to actually dyno this engine and get it PROPERLY dialed in, and the cooler temperatures, which should be helpful for an oxygen challenged, normally aspirated 5 port tractor motor.

I'll ask Dave about Phil, but of course, Bartelt is actually a common name in the upper Midwest.
Title: Re: Milwaukee Midget
Post by: 38flattie on July 18, 2012, 08:46:14 AM
Bummer we're going to miss you at Speedweek.

I'm going to try and make WOS, so I"ll cath you there!
Title: Re: Milwaukee Midget
Post by: Jack Gifford on July 19, 2012, 12:31:20 AM
Hey, Midget- you'll probably be amused that until today I thought the first MG Midget was in the sixties. But I just discovered that it was in the twenties! 1928(?) M-type Midget. Of course you're old enough to recall their introduction, right? :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 19, 2012, 01:17:27 AM
Hey, Midget- you'll probably be amused that until today I thought the first MG Midget was in the sixties. But I just discovered that it was in the twenties! 1928(?) M-type Midget. Of course you're old enough to recall their introduction, right? :roll:

Most people don't know that the name "Midget" for an MG product dates back that far, and it was common to refer the TC's and TD's as "Midgets".

The one that fascinates me is "The Magic Midget", or the factory EX 127.  750 cc OHV engine set in at an angle to put the drive shaft off to the side of the driver, which let it be built lower to the ground.  Held 26 records between 1931 and 1936, 19 of which were held by George Eyston, a charter member of the 200 mph club.

Still have to finish this one, but lately I've been toying with the idea of a lakester.  Something different.  A MIG drop tank with a ZIL limo motor.

Last picture in this montage shows unfinished blocks and bellhousings in Moscow. 

http://englishrussia.com/2011/10/20/places-that-are-slowly-being-forgotten/

The tanks are available in Poland.

A Comrod, anybody?
Title: Re: Milwaukee Midget
Post by: wisdonm on July 19, 2012, 01:31:28 AM
Reminds me of the AO Smith/Tower Automotive plant on 35th and Capitol Drive, that I worked at for 35 years. At one time we made everybody's car and truck frames, both domestic and foreign.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 19, 2012, 08:28:37 PM

Still have to finish this one, but lately I've been toying with the idea of a lakester.  Something different.  A MIG drop tank with a ZIL limo motor.

Last picture in this montage shows unfinished blocks and bellhousings in Moscow. 

http://englishrussia.com/2011/10/20/places-that-are-slowly-being-forgotten/

The tanks are available in Poland.

A Comrod, anybody?


Midget,

All hazardous waste free & non-radioactive I'm sure.   Are you willing to supply all the Wotka I can consume??
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on July 19, 2012, 09:49:58 PM

Still have to finish this one, but lately I've been toying with the idea of a lakester.  Something different.  A MIG drop tank with a ZIL limo motor.

Last picture in this montage shows unfinished blocks and bellhousings in Moscow. 

http://englishrussia.com/2011/10/20/places-that-are-slowly-being-forgotten/

The tanks are available in Poland.

A Comrod, anybody?


Midget,

All hazardous waste free & non-radioactive I'm sure.   Are you willing to supply all the Wotka I can consume??
 :cheers:
Fordboy

Fordboy, make Chris take you to the best Wotka! Where the [Polish] buffalo roam: http://en.wikipedia.org/wiki/%C5%BBubr%C3%B3wka  :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 19, 2012, 10:04:54 PM
Woody!  A man after my own heart!

A RYE VODKA!

It's like I told the Mayor of Impound, who was prattling on about the joys of Jack Daniels -

"Corn is for flakes - Rye is for drinking."

I've seen Fordboy enjoy Piwo - I doubt I could keep up with him on Wotka.
Title: Re: Milwaukee Midget
Post by: Stan Back on July 19, 2012, 10:39:19 PM
CAUTION -- CAUTION -- CAUTION

Be care of how you speak of the Mayor of Impound.  If, after all the years, you should appear before him, you don't want to be on his bad side.  He is always fair -- and just -- but you should pray that he is fairly just with you. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 19, 2012, 11:29:18 PM
CAUTION -- CAUTION -- CAUTION

Be care of how you speak of the Mayor of Impound.  If, after all the years, you should appear before him, you don't want to be on his bad side.  He is always fair -- and just -- but you should pray that he is fairly just with you. 

I know - never argue with the officials - I've already had my privileges at the WG threatened by the mayor on these very threads, but Wayno snuck me in last year on probation, and I was on my best behavior.

Perhaps I should bring a token of good will in October . . .


http://www.templetonrye.com/home/
Title: Re: Milwaukee Midget
Post by: Buickguy3 on July 20, 2012, 08:33:07 AM
  Or, as I have learned by experience: Don't piss the cook off.

    Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2012, 04:18:09 PM
  Or, as I have learned by experience: Don't Plymouth the cook off.

    Doug  :cheers: :cheers: :cheers:

Well, I don't know if I Plymouthed off the cook for sure, but I seem to have ingratiated myself to the chef.

Just got off the phone with Kiwi Steve, and my roll cage mods are approved, along with reconfirmation of my blow blanket.

The Midget has been cluttering up Dave's shop for a while now - I know he's been pan caking to get it done.

Spent the down time putting new bearings on the trailer.  When I pulled the old ones, I almost soiled myself.  Cracked inner race in the driver's side - whole thing just fell apart in my hands.

9 months ago, I was dragging it through the Cumberland Gap and through the Smokies.

I think I dodged a bullet on this one.
Title: Re: Milwaukee Midget
Post by: Captthundarr on July 22, 2012, 08:05:23 PM
Wow, Chris. A with only a couple of hundred pounds on the trailer it shouldn't eat up bearings like that. :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 26, 2012, 06:08:10 PM
My latest Moss Motoring column is up.

http://www.mossmotoring.com/to-go-to-show-to-drive-or-tow/

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 30, 2012, 04:43:38 PM
Chris,

Nice, well thought out column, as per your usual.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 30, 2012, 06:01:52 PM
Camshaft Design Class, continued.......

Midget,

Attached is a copy of the spreadsheet I generated to calculate the maximum valve lift that can currently be accommodated by your build geometry.  This determines the maximum values for ANY cam that might be considered for fitting at various crank angles with the current head/valve/gasket/piston combo and the resultant space available.   This is based on the build geometry changes proposed for your parts in the reply #1238, on page 83 of your build diary.

(http://i1267.photobucket.com/albums/jj549/fordboy628/MidgetSpreadsheet02001-1.jpg)

Most of the information here should be self-explanatory, but then again, I wrote the formulas for the sheet.  The point of the sheet is to calculate how much valve lift can be fit into the engine, WITHOUT valve clash, at any point of crankshaft rotation.   What is particularly significant here are the dimensions for NET inlet valve lift AFTER TDC & NET exhaust valve lift BEFORE TDC.   If I get ambitious, I might add columns for inlet & exhaust flow percentage to the original speadsheet.   Percentage of flow available Vs flow demand would be interesting to know.......although I do not expect a problem with this engine.  The nice thing about the speadsheet is that different values can be plugged in for say valve height or valve to piston clearance, and the spreadsheet then will automatically calculate the new results.

Did I mention how much I love technology?  (Saves wear and tear on the old sliderule......and frees up time for important stuff like sampling microbrew.......)
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 31, 2012, 10:34:49 PM
Midget,

Here is the graph & table for the cylinder head flow #'s & the calculated percentages.   SOME VALUES HAVE BEEN INTERPOLATED TO FILL OUT THE CHART.   (LIFT OF .05"/.15"/.25"/.35")    If we get a chance to reflow the head on my flowbench prior to B'ville, I can test @ all lift values.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget001-1.jpg)

Note the green line: % of average maximum intake flow for intake flow.

It would be interesting to flow the head with differing valve shapes (say 'Rimflo') to check for any significant differences in the flow rates...........

I would also like to see exhaust flow a higher % of intake flow, say more around 80% average, but this is no doubt the result of the very large inlet valve and the smallish exhaust valve.

So much testing & information; so little time........................

 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: wisdonm on August 01, 2012, 12:30:37 AM
So will this potential flow support enough power to set a record?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2012, 01:20:52 AM
So will this potential flow support enough power to set a record?

A fair question, Don.  SCCA Midgets routinely run 120+, but they have no windshields and about 30% more displacement.  But they usually have a birdcage hanging up in the breeze, more rolling resistance and have big fender flares sticking out.  My aero isn't great, but the frontal area is small.  Compared to an F/Prod with flares and an exposed cage, they're probably about the same.  On the other hand, this engine will be peaky, and I'll have a lot more room to give it the go.

I did read a road test that showed that the stock 1275 Sprite was faster with the top up than down.  Hap down at Acme thinks it should go, and Dema seems to think it's realistic.  As for me, I've laid my money down on this combination.

For me, the fun is in the finding out.     

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 01, 2012, 10:39:24 AM
So will this potential flow support enough power to set a record?

A fair question, Don.  SCCA Midgets routinely run 120+, but they have no windshields and about 30% more displacement.  But they usually have a birdcage hanging up in the breeze, more rolling resistance and have big fender flares sticking out.  My aero isn't great, but the frontal area is small.  Compared to an F/Prod with flares and an exposed cage, they're probably about the same.  On the other hand, this engine will be peaky, and I'll have a lot more room to give it the go.

I did read a road test that showed that the stock 1275 Sprite was faster with the top up than down.  Hap down at Acme thinks it should go, and Dema seems to think it's realistic.  As for me, I've laid my money down on this combination.

For me, the fun is in the finding out.     

 :cheers:

Midget,

Enclosed with hardtop/soft top up is always better.  Hardtop is most likely better than moving (deformable) soft top.  The real questions are:  "By how much?"   Coastdown testing can help you figure out C(drag) number.   There are accurate formulas for top speed based on Hp/frontal area/C(drag)/etc.   BTW, did some crude C(drag) testing years ago @ Blackhawk Farms Raceway, the drag from roll bars/cages sticking out in the air was substantial.

With/without flared fenders is easier:  Less frontal area is better because it's less.  Just figure how much less the area percentage is and you have your potential improvement.  Think back to the Smokey Yunick 7/8 scale Nascar Chevelle (?).   Nascar outlawed it @ the first outing, NOT because it was SLOW.......
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2012, 11:34:41 AM


I would also like to see exhaust flow a higher % of intake flow, say more around 80% average, but this is no doubt the result of the very large inlet valve and the smallish exhaust valve.



To: Professor Fordboy – Adjunct professor of A-block studies, University of Abingdon, Great Lakes Campus

Both you and Dr. Dema have expressed exhaust flow as a ratio with regard to intake flow.  We've determined that the intake flow on this head is more than generous to the needs of the engine.  Provided we have correct timing events on the exhaust side, will the exhaust flow, in actual flow numbers, not as a percentage of intake, meet the demands of the engine? 

Are the two inextricably linked, or is it simply a function of how big a valve or port a head can accommodate?


Title: Re: Milwaukee Midget
Post by: fordboy628 on August 01, 2012, 12:06:47 PM
BMC Block Cleaning:

Midget, et all,

As we discussed during your last foray beneath the Cheddar Curtain, thorough cleaning of BMC blocks is deceptively difficult.

1   Everybody recognizes the neccessity of removing the main oil gallery brass plugs, but ALL the plugs to the various oilways should be removed for cleaning.   I prefer to tap the block for screw-in plugs to make subsequent cleanings easier, but if the engine is not going to be taken apart a lot (say hot street engine Vs race engine) hammer in plugs are OK.

2   The 2 plugs that get overlooked most often are the 2 for the oil pressure relief valve oilways @ the rear of the block below the oil pressure relief plug.   1 plug on the side & 1 on the oil pan rail.   Take a look at the photos below.   A lot of bearing killing crud can be trapped in these 2 passages.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Photos/100_2265.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Photos/100_2264.jpg)

3   I think that everybody removes the oil pressure relief shuttle from under its' threaded cap, (shuttle shown on the left)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Photos/100_2262.jpg)

but I have found that most people are unaware of the "spool" that the shuttle seats against.  (Spool shown on the right.)  The shuttle seats on the spool, as shown below:

(http://i1267.photobucket.com/albums/jj549/fordboy628/Midget%20Engine%20Photos/100_2263.jpg)

The spool, which is pressed into the block, MUST be removed for thorough cleaning. (Especially if you have done any machining.)  Removing the spool is easier said than done, because of the press fit into the block.   The method I use to remove the spool is to:

A   Tap the spool 3/8 UNC.   You only need to tap 3/4 threads deep.
B   Firmly install a 3/8 UNC bolt into the threads you just cut.
C   Grasp bolt with a slide hammer and gently tap out spool.

There are various other methods that will work to remove the spool, such as "jacking" the spool out with a bolt & washers, etc.

Once you have the spool removed, you may be suprised how much bearing killing crud and/or swarf is in that passage...............

I have often removed the brass cam bearing restrictor from the center main bearing area as well, when I prep for cleaning.  Both the restrictor & the spool need to be cleaned & re-installed for assembly, or new ones fitted.

Note that the inner vertical oil passage of the block, for oil to flow past the relief shuttle, MUST REMAIN OPEN. Plugging this passage will prevent oil relief shuttle oil flow to return to the oil pan and render the oil relief and/or pressure adjustment non-functional.

The BMC race engine oil passage modifications that we talked about & I have been using with good success, I will detail in a subsequent post.
 :cheers:
Fordboy
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 01, 2012, 01:13:59 PM


I would also like to see exhaust flow a higher % of intake flow, say more around 80% average, but this is no doubt the result of the very large inlet valve and the smallish exhaust valve.



To: Professor Fordboy – Adjunct professor of A-block studies, University of Abingdon, Great Lakes Campus

Both you and Dr. Dema have expressed exhaust flow as a ratio with regard to intake flow.  We've determined that the intake flow on this head is more than generous to the needs of the engine.  Provided we have correct timing events on the exhaust side, will the exhaust flow, in actual flow numbers, not as a percentage of intake, meet the demands of the engine? 

Are the two inextricably linked, or is it simply a function of how big a valve or port a head can accommodate?




Midget/Grasshopper,

In a word: "Yes."

In 2 words: "It's complicated."

In a few words: "All of the above."

My specific concern is/was that the exhaust/intake ratio dipped into the 69/68% range @ .25"/.30" lift.  I prefer to see the lower #'s for this ratio to be about 75% and the upper #'s about 85%/80%.   Having said that, lower flow capability on exhaust (or intake for that matter) can be helped/fixed with different cam timing/duration.   Your head, with the Longman valve sizes, favors intake flow.   I have always found this to be a good thing for normally aspirated engines.   Because of the physical limitations of the BMC engine's geometry, giant intake valve = smallish exhaust valve, and the two are therefore linked together.

Physical limits of both ports is a function of the casting, controlled by the manufacturer, but again, it's not as simple as bigger port alone = more Hp.  Several things conspire to limit flow: Valve size (dia.)/valve shape/valve angle to bore/port size (volume)/port shape/port angle to bore, etc, etc.  Some of these variables are fixed and some can be changed within some smaller parameters.  And too much flow/port volume/etc. CAN (WILL) make the engine peaky (cam sensitive) and difficult to drive.  Ports that are too big kill Hp thoughout the range, except @ peak power.  It does not do any good to have great peak Hp coupled with LESS area under the Hp curve...........

Having said all that, exhaust flow does not need to match intake flow.  Intake valves on normally aspirated engines only have barometric pressure to "push" air into the cylinders combined with the draw (demand) from the piston going down the bore, away from TDC.  Exhaust valves on the other hand, have high cylinder pressures (many times higher than atmospheric) available to initiate flow when the valve first opens.  And they have the piston going up the bore to "pump" out the remainder.  (Although "pumping" causes losses.)  There is some professional "disagreement" on what the "proper" ratio of intake flow to exhaust flow should be.   The proper cam for the application will take this "flow bias" into account.

The bottom line (for me, anyhow) is: I think your cylinder head exhaust flow is at the lower limit of what is adequate for your engine, and should be OK.  Worst case scenario is: the cam may need to be a dual pattern cam, with additional duration on the exhaust.   Making sure the cam/valve events will physically fit into the space available needs to be determined ahead of time.  This has always been the trick to this pony.

Hope this helped your camshaft/cylinder head migraine.  If you are not completely relieved, my prescription is to take 3/4 PBR's just before bedtime.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2012, 10:46:21 PM
BMC Block Cleaning:
Removing the spool is easier said than done, because of the press fit into the block.   The method I use to remove the spool is to:

A   Tap the spool 3/8 UNC.   You only need to tap 3/4 threads deep.
B   Firmly install a 3/8 UNC bolt into the threads you just cut.
C   Grasp bolt with a slide hammer and gently tap out spool.


Oh, that's funny.  That's rich, pal.  Ha Ha Ha.


Grasp bolt with a slide hammer and gently tap out spool.


My arms haven't been this sore since before I let my Playboy subscription lapse.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4746.jpg)

But it is out.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2012, 04:50:46 PM
With/without flared fenders is easier:  Less frontal area is better because it's less.  Just figure how much less the area percentage is and you have your potential improvement.  Think back to the Smokey Yunick 7/8 scale Nascar Chevelle (?).   Nascar outlawed it @ the first outing, NOT because it was SLOW.......

Submitted for your perusal and amusement, the Yunick 7/8 Chevelle.  Note how small it is compared to the other cars in the pits & on the track...........                                      No advantage there......................

https://www.google.com/search?q=smokey+yunick+7/8+chevelle&hl=en&prmd=imvnso&tbm=isch&tbo=u&source=univ&sa=X&ei=K-UaUOK7IcfDrQGtgoGQBw&sqi=2&ved=0CGkQsAQ&biw=1536&bih=710

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2012, 05:54:34 PM
Petty said, "He should have got a medal for that car".

The reason templates came into being.

Jr. Johnson was equally guilty -

http://1.bp.blogspot.com/_6NbRkTM7oUc/TA1kVpGDKcI/AAAAAAAABBI/-rAdux57naY/s1600/yellow+bananasmall1.jpg
Title: Re: Milwaukee Midget
Post by: Anvil* on August 03, 2012, 09:12:33 PM
They had a simple template, it didn't fit. Heard he challenged them on it and had them check it on another car in the parking lot, it didn't fit that one either and in all the same places. Seems his shop had built that car too.  8-)
Title: Re: Milwaukee Midget
Post by: doug odom on August 03, 2012, 11:12:20 PM
In those days they measured everything with a tape measure.
 The last time I talked to Smokey ( about 13 years ago ) I told that I was doing Bonneville things. He said " The thing I like about Bonneville is You build your sheetbox and I'll build mine and we will see which one of the somebitchs goes the fastest. If your car is faster I just did not work hard enough."
If you knew Smokey, that is the way he felt about racing.

Doug in Big Ditch
Title: Re: Milwaukee Midget
Post by: Tman on August 04, 2012, 01:20:42 PM
In those days they measured everything with a tape measure.
 The last time I talked to Smokey ( about 13 years ago ) I told that I was doing Bonneville things. He said " The thing I like about Bonneville is You build your sheetbox and I'll build mine and we will see which one of the somebitchs goes the fastest. If your car is faster I just did not work hard enough."
If you knew Smokey, that is the way he felt about racing.

Doug in Big Ditch

Smokey on book tape is a great listen while driving to Bonneville!
Title: Re: Milwaukee Midget
Post by: Glen on August 04, 2012, 01:49:38 PM
In those days they measured everything with a tape measure.
 The last time I talked to Smokey ( about 13 years ago ) I told that I was doing Bonneville things. He said " The thing I like about Bonneville is You build your sheetbox and I'll build mine and we will see which one of the somebitchs goes the fastest. If your car is faster I just did not work hard enough."
If you knew Smokey, that is the way he felt about racing.

Doug in Big Ditch

Smokey on book tape is a great listen while driving to Bonneville!

I agree Tman, a great way to pass time. He knew his way around the rules.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 04, 2012, 02:34:16 PM
Smokey on book tape is a great listen while driving to Bonneville!

Did he do the reading?  I'll have to seek that out.

Okay, block is done and I got the last restrictor plug out with no damage to the block, thankyouverymuch.
The head came back today after a .060 haircut.  The head skim was a bit harrowing.  When you slice cheese this thin, you sometimes discover Swiss cheese –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4747.jpg)

It’s just the water jacket on the face, which both Mel and Fordboy agree should not be an issue.  A dab of HT silicone against the face and against the gasket should keep it from leaking, but this is an indication of just how extreme this combination is being stretched.  Part of the issue is the lack of cylinder capacity with respect to chamber capacity.  In order to get a CR that will produce power, the chamber needs to be as small as possible, so pushing things to the limit – and in this case, a tad beyond - is what needed to be done.

I’ll be scrubbing up the castings this evening, and next week, I’ll meet up with Fordboy, he'll cc the chambers and we’ll see what out final CR is going to clock in at.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 04, 2012, 04:59:19 PM
Chris, I'm reading his autobiography now! You know anyone who has a foreskin  :-o instead of a forward in his book has to be the real deal!  :evil: :cheers:

http://www.smokeyyunick.com/

http://shop.carbonpressonline.com/product.sc?productId=23&categoryId=6

And he signed a poster for me!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2012, 12:46:30 AM
While the rest of the world is in Wendover –

After quite a bit of back and forth between Fordboy, Dema Elgin and myself, we have settled on a grind that will fit the rather tight confines of the combustion chamber of the Midget.  There are a quintabazillion grinds for the A-series, and none of the readily available stock grinds would give me the lift and acceleration/deceleration rates I needed to have without crashing the valves.  After reams of documentation, notes, graphs and charts, much of which I’m just starting to have a better, if not complete understanding of, Dema came up with a lobe pattern that will work with my rather small lifters and still get me better than .500 lift rather quickly.

Fordboy, I am in your debt for the hours of slide rule work you put into this.
  
The lobe is a .350 lift, 252 duration at .050, ground on a 108 LCAs.  For a comparison, the cam that was in it was .340 lift, 264 duration @ .050 on 105.5 and 102.5 advertised centerlines (scatter pattern).
  
I’ve ditched the scatter pattern principal this time, not because it’s not a good idea, but because the clearances are very tight at and around TDC.  Additionally, to have to deal with two differing cam lobe center angles left reduced margins for error or adjustment.  This grind is in keeping with the general comment from David Vizard as to what he thought the engine probably needed, and verified by what Fordboy’s research lead to.

On, Wisconsin - Go Marty, Go Stan.  
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 12, 2012, 08:43:25 PM
Deep in the bowels of the laboratories of Professor Fordboy – Adjunct professor of A-block studies, University of Abingdon, Great Lakes Campus . . .

Egghead Junior labors over the dusted antiquities of a lost civilization, and discovers an oracle, filled with a wealth of ancient secrets – secrets long buried in the graveyard that is the advance of human endeavor . . .

So now we’re looking for a dot matrix printer, a VGA cable and a spool of two color ribbon.
Title: Re: Milwaukee Midget
Post by: Rob on August 13, 2012, 12:35:01 AM
Geeeze Chris,

I've got all three I think but it's a long haul and isn't 110V.  :| Not 100% sure on the cable.

All three items are on Ebay though.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 13, 2012, 01:00:21 AM
Geeeze Chris,

I've got all three I think but it's a long haul and isn't 110V.  :| Not 100% sure on the cable.

All three items are on Ebay though.

Cheers,
Rob

I'm sure they're available locally, but thanks, brother!

There's a bit of science and sorcery going on – something about the weight of ducks, wood, the use of large scales . . .  I'll let him tell the story when the cauldron cools.


Title: Re: Milwaukee Midget
Post by: Rob on August 13, 2012, 01:25:50 AM
Bubble, bubble, toil and trouble.... :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2012, 11:30:21 AM
Geeeze Chris,

I've got all three I think but it's a long haul and isn't 110V.  :| Not 100% sure on the cable.

All three items are on Ebay though.

Cheers,
Rob

Rob,

Thanks for the offer, but I've found away to interface 'Frankenputer' (my 1990 intel 80386-20 engineering computer, "It's alive!!!!"), to my current color printer.   Once I'm able to printout existing cam profiles in color, I will post 'cam porn' to Midget's Build Diary!!

from the bowels of the dungeon,
 :cheers:
FrankenFordboy
Title: Re: Milwaukee Midget
Post by: Geo on August 13, 2012, 12:09:02 PM
Whooohooo!!

Summer was getting so boring. Now something to occupy that strange part of my brain. Bring on the plotted plot of the rise and fall of ingress egress.

Chris, check with some race engine builders to get the latest on head gasket sealing for the increased engine cooling openings.

I'm going back to figure out how I am ever going to get out of my car after I get all the safety stuff in.

Geo
Title: Re: Milwaukee Midget
Post by: Harold Bettes on August 13, 2012, 01:43:34 PM
Hey Midget,

Back in the old days.....still today for some of us....Graphing the lift vs rotation data on old fashioned graph paper got the job done. That way when some wag asks, "where is the cam?" you can say with clarity of purpose - "In the engine". :-D

BTW- How are you going to get out of the car once you stuff yourself in that thing? An ejection air bag? :roll:

Seriously, it has been fun following your build. BMC stuff is more of a challenge than most realize. 8-)

Best Regards to All,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 13, 2012, 06:44:02 PM

BTW- How are you going to get out of the car once you stuff yourself in that thing? An ejection air bag? :roll:


I thought about retrofitting the Aston Martin MI6 option package, but it interferes with the Hans device.   :wink:

I'm still in good enough shape to make it work, although I know I have a good solid afternoon of practice in front of me for bail-out procedure.  It's comfy enough for a few trips down the salt.  15 laps at Road America would probably cripple me.

Good hearing from you, Harold.  Read your Dyno book cover-to-cover - a must read for the serious.

http://books.google.com/books/about/Dyno_Testing_and_Tuning.html?id=orzY7AeaDQsC

Title: Another foray south of the Cheddar Curtain to determine final 'STATIC' C/R......
Post by: fordboy628 on August 15, 2012, 02:26:33 PM

The head came back today after a .060 haircut.  The head skim was a bit harrowing.  When you slice cheese this thin, you sometimes discover Swiss cheese –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4747.jpg)

It’s just the water jacket on the face, which both Mel and Fordboy agree should not be an issue.  A dab of HT silicone against the face and against the gasket should keep it from leaking, but this is an indication of just how extreme this combination is being stretched.  Part of the issue is the lack of cylinder capacity with respect to chamber capacity.  In order to get a CR that will produce power, the chamber needs to be as small as possible, so pushing things to the limit – and in this case, a tad beyond - is what needed to be done.

I’ll be scrubbing up the castings this evening, and next week, I’ll meet up with Fordboy, he'll cc the chambers and we’ll see what out final CR is going to clock in at.


Midget, et all,

Completely ignoring the risk to self brought about by a foray into the Land of Lincoln whilst driving a cheddar plated vehicle, Chris appeared on the doorstep of the ranch/dungeon with the 'Swiss cheese' (cylinder) head.  Got out the trusty burette for the cc'ing process to determine final static compression ratio.   Followers of Midget's diary may recall that the original static c/r was 10.48/1 when the #1 combustion chamber measured out @ 22.5 cc's.  Not quite enough for full race.  Some specification changes were proposed, with the goal being to achieve as close to 14/1 static c/r as possible, given the physical limitations of the bits.

Post machine shop haircut, the head measured out at:

#1   17.3 cc's
#2   17.2 cc's
#3   17.4 cc's
#4   17.3 cc's    for an average of 17.3 cc's per combustion chamber.

Anytime the tolerance is +/- .1 cc ALL of the machine work has been very well done.  The valve heights are very even, denoting attention to detail in the valve & seat work.  And the chamber heights are even as well, meaning that attention & precision were in evidence for the milling/skimming process as well.   Kudos to all whose hands massaged this head.  The calculation on skimming the head .060" was for a minimum 4.5 cc to 5.0 cc volume reduction.  A 5.2 cc reduction was achieved due to the chamber edges being angled outward to improve flow, which gives an irregular volume/shape ratio.

Combining the reduction in head cc's with the block milling (piston height going from -.004" to +.008", which will be confirmed on build-up) the resulting static compression ratio works out to be: 13.56/1, which given the resultant 'Swiss cheesyness' ( :-() of the casting, is the limit of what can be achieved with this particular head casting.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2277.jpg)

Standby for the 'Frankenstein mods' to the cylinder block, in the next post.
 :cheers:
FrankenFordboy

Title: Re: Milwaukee Midget
Post by: Tman on August 15, 2012, 03:02:32 PM
Looks good.
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on August 15, 2012, 06:13:27 PM
When I was running SCCA H & G prod., 950/1100, you would expect to get into the oil passage to the rockers when milling,,grind it out, lay in a tube, braze it up,,,good to go,,, :-)
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2012, 07:19:06 PM
When I was running SCCA H & G prod., 950/1100, you would expect to get into the oil passage to the rockers when milling,,grind it out, lay in a tube, braze it up,,,good to go,,, :-)

Decades ago (?), when I was prepping 12G295 heads for the above, that was the accepted modification to raise the compression ratio.  Then somebody clever (?) came up with the "intruder" piston idea.............. :-o

 :cheers:
Fordboy, formerly FrankenBMCboy   :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 15, 2012, 07:27:14 PM
When I was running SCCA H & G prod., 950/1100, you would expect to get into the oil passage to the rockers when milling,,grind it out, lay in a tube, braze it up,,,good to go,,, :-)

You were likely running the earlier 12G295 or 12G206 castings, which would have put the oil passage much closer to the face - and that's a good fix for those.  This is a later 12G940 casting, and while I didn't get into the oil passage, I will need to line up the oiling hole a bit.  It's drilled at an angle toward the pillar, and we took enough off of the face to offset the alignment to the oil feed from the block.

Welcome to the forum, Scrapiron!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 16, 2012, 07:04:10 AM
Midget, et all,

Early BMC head castings have the rocker shaft/cylinder head oil feed cross passage drilled horizontally and near to the cyl head gasket surface.  Any extreme milling of the head face to raise compression, broke into that passage, requiring a fix of some sort.  Most fixes work out OK, but the one I liked the least was the external oil feed pipe: a bent copper tube with single flaring & fittings @ both ends.  When the pipe cracks or is damaged, it creates an impressive oil leak.   If this leak occurs during the heat of battle, bye bye bottom end!

At the request of the works race team's engine builders, the factory engineers & designers moved the horizontal drilling for that oil feed passage up to the top of the cyl head on the later model heads.  Solving that one problem anyway.
 :cheers:
FrankenFord/BMCboy
Title: Re: Milwaukee Midget
Post by: grumm441 on August 19, 2012, 09:25:11 AM
so, i guess you saw this

http://www.nzherald.co.nz/motoring/news/article.cfm?c_id=9&objectid=10828009


G
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 19, 2012, 11:12:41 AM
Those guys were having waaaaay too much fun!  :cheers:
But they were using "hybrid" technology: Hyabusa cylinder head!  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2012, 11:43:46 AM
Actually, Woody, that's a BMW head.  Graham and I have been watching this one bubble up for almost a year. 

Here's what kind of shocked me on that one.  I was looking at pictures, and it appears that they are using the stock oil pump, which means they had to have a jack shaft or something running from the front.  Rather convoluted, but it worked.
 
They're also claiming ~ 280 HP - perhaps - a 3 main BMC block at 9G under boost?  That sounds like a potential shrapnel pile, but damn, it stayed glued together!

Nevertheless, it does prove one aspect for me - an under square A block can set records.

It's ALL good news.  Congrats to the Kiwis!
 :cheers:  :cheers:  :cheers:

 
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 19, 2012, 12:03:44 PM
Chris, there were about 15~20 guys on the team. I was told 'Busa but did not see the head or the engine! The crank was in SLC getting reground - oiling issues!  :-o :? :-o :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2012, 06:15:34 PM
Fordboy, Graham,

Okay, putting the block back to rights.  I installed the center oil restrictor on the 2nd main with no difficulty, but the bypass spool has given me pause for thought.

It’s in, it’s bottomed against the machined ridge in the bore that leads to the pressure relief valve, but I don’t know if it’s supposed to be centered in the bore between the long gallery and the rear main.  It’s clearly not, and I’m not sure if this is the way it’s supposed to be, or if the block was improperly machined at the factory.

Using the bore scope and a .017 guitar string, looking up through the rear oil passage from the rear main bearing, note that the string cannot pass on the left side of the spindle –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DIGI0004.jpg)

Yet it passes through on the right side . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DIGI0005.jpg)

The ultimate question is, is there sufficient flow?
Title: Re: Milwaukee Midget
Post by: 38flattie on August 26, 2012, 08:47:50 PM
Chris, can you do a little 'touch up', so that the passage flows better? I'm pretty sure more oil would be better than less!

You guys often times lose me with some of your tech jargon, but I still love this build! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2012, 09:10:41 PM
Here’s the deal.  There are two oil passages that intersect in the A block – one is right off of the pump and goes to the pressure valve, and the other is from the gallery to the rear main bearing.  In this passage, BMC installed a spool, which looks like this –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4746.jpg)

It lets oil pass through one circuit by diverting the oil around the outside, while also permitting oil to pass through the center.  I don't think there is enough meat on it to turn it down - it needs to be press fitted, and it would likely collapse if it were thinner.

You can ask “Well, why didn’t they . . .” all day long, but in the end, this is what I’m working with.  I think of it as an elegant solution to a problem that should never have existed.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 26, 2012, 09:42:35 PM

"I think of it as an elegant solution to a problem that should never have existed."

That, right there, is I think part of the Pommy car mentality that traps you guys, or at least causes you to fall in love...... the million bolts, the weird measurements, the abject refusal to copy better ideas...... It leaves us who mess with the utilitarian, the commonplace, at a loss and those (you)who'd never stoop to those depths grinning to themselves......

yeah, I know , I'm supposed to be writing other stuff, not watching this......11.40am and I haven't started proper yet. :roll: :roll: :roll:

Title: Re: Milwaukee Midget
Post by: Graham in Aus on August 26, 2012, 10:59:43 PM
Hi Guys, been searching the net, I know theres a decent sorta '3D' ghost image of the oil system somewhere....

Chris it's kind of tough trying to visualise what you are showing, I have to say I hadn't considered the cross over of the two oilways like that before, I'm sure it would make sense with a block in front of me!

Purely from memory, the flow comes from the pump outlet, up and to the back of the pressure releif valve, excess pressure pushes the 'bullet' off the shuttle seat and the excess spills back till pressure equalises, I can't (at moment) visualise the other cross path, which I assume is flowing at right angles to the shuttle (via the narrowed bit?) down to the rear main? I agree, you would think the narrow bit would be equidistant in the drilling.....

Oh and I'd have no idea how to get in there to machine / relieve!  :?

I'll keep thinking....  
Title: Re: Milwaukee Midget
Post by: Rob on August 26, 2012, 11:59:43 PM
Not a ghost image but lots of lines and words  :-D

http://www.nonlintec.com/sprite/lubrication/
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2012, 12:21:53 AM

Oh and I'd have no idea how to get in there to machine / relieve!  :?

I'll keep thinking....  

I'll find out if it's a problem, first.  No sense in burning out the thinking cap just yet.  No doubt, it will be needed later.


"I think of it as an elegant solution to a problem that should never have existed."

That, right there, is I think part of the Pommy car mentality that traps you guys, or at least causes you to fall in love...... the million bolts, the weird measurements, the abject refusal to copy better ideas...... It leaves us who mess with the utilitarian, the commonplace, at a loss and those (you)who'd never stoop to those depths grinning to themselves......


It's a love one has that is akin to owning faithful 3 legged dog rescued from the pound, except you can't train a BMC engine to leak only on newspapers.

Rob, thanks for the link - it addresses the schematic, but unfortunately, not the blueprint.

Okay, for documentation purposes.

And by the way, these build diaries are a great way to catalog you measurements.  If you forget where you put your notes, you just log on, pull up the diary and use the search function.

As per Fordboy’s request – Crank straightness –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4755.jpg)

+.000 -.000 360 degrees.  Straight enough.

Bearing Crush – and I’m going to repeat this one this week after swapping a few things around, because it concerns me.
I lubed the studs, torqued down the caps and unscrewed one side, and checked the gap on the front and back of the cap with feeler gauges:
                                        Front         Back
Front cap                        .004         .003
Middle cap                     .004         .004
Rear cap                       .004         .002

Middle cap seems fine - .004 is what is required, but perhaps the front and rear caps have a taper?  Again, I hope this will go away by swapping a few bearings around.  That’s Monday’s work.

These numbers will likely change if I do swap the main bearings around, but Plastigauge on the mains got me:

Front         .003
Middle         .002
Rear         .003

Factory specs are .0010 - .0027, and I did take the crank in for a polish earlier this year.

So I’ll see what some futzing around might achieve.  I’m really rather disinclined to drag it back to the shop and go through the entire clean-up process again - but I will if I have to.
Title: Re: Milwaukee Midget
Post by: Rob on August 27, 2012, 12:54:34 AM
I'll keep looking Chris,

I may well have it in the plthora of Leyland books here.

On another note andnot to hijack your thread, is plastigauge a reliable medium for a race engine?

I have been warned off useing it by a couple of local engine builders who insist that measuring the bearings installed in the torqued up rod/main cap and then doing the same with the crank journal followed by some math is th eonly reliable method?

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2012, 09:18:21 AM

On another note andnot to hijack your thread, is plastigauge a reliable medium for a race engine?

I have been warned off useing it by a couple of local engine builders who insist that measuring the bearings installed in the torqued up rod/main cap and then doing the same with the crank journal followed by some math is th eonly reliable method?

Cheers,
Rob

Clearly a better method - check it on three axis' is the method I've been taught.  I lack an inside mic, and seeing what's happening with my bearing crush, I've got some cpherin' and gozintas to do.

2 gozinta 4 2 times, 2 gozinta 6 3 times . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2012, 06:34:36 PM
Gat a call from Dema - the cam is done.

WOOT WOOT!  :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 27, 2012, 11:02:04 PM
Yeaaa, bumpy stick, bumpy stick.
Title: Re: Milwaukee Midget
Post by: 38flattie on August 27, 2012, 11:12:01 PM
Gat a call from Dema - the cam is done.

WOOT WOOT!  :cheers:

 :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2012, 11:47:15 PM
I agree –  :cheers:  :cheers:  :cheers:

Took a while - I'm certain it will have been worth the wait.

Key was coming up with a profile that didn't require notched pistons.  I'm fighting for every ounce of CR I can get.

The LCA's are spread out to 108 degrees - not quite as far as Vizard suggested, but it flips open faster than a switchblade in West Side Story.  Lift is up from the last cam - .350 total lift vs. .340 on the old cam, but it happens quicker - 252 @ .050 vs. 264 @ .050, and with less overlap.

Mr. Elgin was reluctant to grind it, but essentially we needed to size the cam to the constraints of the reciprocating assembly rather than modify the engine to work with the cam.  It's not uncharted waters, but I am keeping my eyes peeled for sea serpents.

A bit more backup documentation –

Crank End Float         .003
 
Title: The Frankenstein Modifications
Post by: fordboy628 on August 27, 2012, 11:55:57 PM
Midget, et all,

Slightly behind the blog curve here, and I have several thoughts which I'm going to post separately, to keep my head from exploding.

On Midget's most recent foray beneath the 'Cheddar Curtain' we performed some block modifications (um, violations) on the stock BMC oiling system passages.  The stock system requires some modifications to perform reliably at extended/higher revs/minute.  Not necessarily in any order:

1   There should be some type of screen filter on the oil pickup pipe that extends into the sump.  It prevents the stray shard from being sucked into the pump.  Later model engines have a suitable screen filter/pickup pipe assembly that can be retrofitted to early engines using a bit of ingenuity.

2   You should be using the highest volume oil pump that will fit your cam drive/block combination.   Some pump types are inherently better than others in that they utilize a taller (thicker) lobe/rotor combo.  It should go without saying that the pump body casting & passages should be "ported"/smoothed.  The corner supports for the rotor, near the inlet & outlet passages, SHOULD NOT BE PORTED AWAY COMPLETELY!!   MISMATCHES BETWEEN BLOCK PASSAGES & OIL PUMP PASSAGES SHOULD BE CORRECTED WITH "PORTING".

3   The small diameter oil transfer pipe, (which exits the block above the starter) and connects to the oil filter housing, is in my opinion too small for racing engines.   In engines I have built up over the years, I have enlarged this pipe to an Aeroquip -8 or -10 line.  This also requires enlarging the block and oil filter housing fitting threads to a compatible/suitable size.   If you have to run a wet sump, and are allowed to run an "accumulator" (such as an "Accusump") plumb it in to this line.

4   I also enlarge the oil transfer passage from the filter housing to the main oil feed gallery.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2273-Copy.jpg)
This passage starts out at 5/16" diameter.   This can be carefully enlarged to 3/8" diameter using a piloted jobbers length (longer than standard length) drill bit similar to the one pictured below.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2269-Copy.jpg)
A word of caution is required here.  The casting is "typically" thick enough in this area for this modification to be no problem.  BUT, you must visually check beforehand!!!!  The drilling must be done with some kind piloted bit/cutter to follow the original drilling.  And you must stop drilling with the piloted drill when the pilot becomes visible in the main oil gallery.  The drilling can then be finished carefully with a long length, standard point drill bit.  As long as you stay centered on the original passage, you will intersect the main oil gallery.  It may not be perfectly centered on the main oil gallery, but you are looking to increase the cross-sectional area of that transfer passage coming from the oil filter housing.   I also "port" & smooth the entry to this passage on the block face as shown below.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2276.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2274-Copy.jpg)

5   The main oil gallery plugs (as well as the other oil system plugs) should be drilled/tapped for screw in plugs as suggested previously.  (See reply #1331, BMC Block Cleaning.)

6   I have had lots of problems with the oil feed holes in the #1 & #2main bearing saddles being mis-aligned with the oil feed hole in Vandervell VP2 racing bearings.  The problem exists because the oil feed passages for #'s 1&2 are 1/4" diameter, as opposed to #3 which is 5/16" diameter.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2267-Copy.jpg)
To solve this issue I utilize two methods.  Method 1 is to carefully enlarge the oil feed hole in the bearing with a tapered reamer.   This method can solve "slight" mis-alignment problems, as the feed hole cannot be enlarged too much.   See photo below.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2272-Copy.jpg)
Most of the time though I have to use Method 2, which is to enlarge the oil feed passage in the block, about 1/4" deep, using a 5/16" drill with a 1/4" pilot ground on the nose as shown below.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2269-Copy.jpg)
Here is a photo of the proper modification.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2270-Copy.jpg)
And a photo of both #1 & #2 main saddles as modified.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2271-Copy.jpg)
Either method, or both methods combined, can be used to correct this common misalignment problem.

7   I have also had problems with bearing wear on the the #2 & #3 rod bearings.   I believe this is related to the fact that #1 main feeds #1 rod; #3 main feeds #4 rod; and #2 main feeds #2 & #3 rods.   As I noted before, the #2 main bearing oil feed passage, from the main oil gallery is only 1/4" diameter.   That is the same as the #1 main, which feeds only 1 rod.   The #3 main, still feeding only 1 rod, is 5/16" diameter.   I have had good sucess by enlarging the #2 main bearing oil feed passage from 1/4" diameter to 5/16" diameter, (for a significant, 55%, cross sectional area increase), BUT there is a caveat as shown below:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2268-Copy.jpg)
Notice that this passage passes very close to the "window", under #2 main, that exists in some blocks.   Additionally, some blocks, especially overbored ones, have boring reliefs (for honing) well below the bottom of the cylinder bores.   Study the photo, and then your block carefully, before drilling this passage.   A MISTAKE IN MEASUREMENT OR JUDGEMENT HERE TURNS YOUR BLOCK INTO JUNK!!!  There is a black marker line visible in the photo, just to the right of the "window".  I measure the thickness of the casting here very carefully.  I want to see a minimum of .56"/.63" here (measured longitudinally [fore & aft] in the bore relief area) before drilling this passage from 1/4" diameter to 5/16" diameter.  Chris has elected to leave his block at 1/4" diameter for this passage because his block is only .52" thick here.

Also of note: Some camshafts blanks have extra & overly large tappet and distributor drive gear oiling holes.   A restrictor may be required to prevent noteable oil pressure/volume loss in the system.  Another item to double check on.   I'll dig up and post some photos on this.

Schematic diagrams of the oil system can be found in Vizard's books:  Blue bible, page 352; Yellow pages, page 428.

That's it for now on the oil system.
 :cheers:
Son of Frankenstein

PS:  If you race a BMC, you need to think out of the box on the oiling system and the component parts.
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 28, 2012, 01:24:02 AM
Fordboy, Graham,

Okay, putting the block back to rights.  I installed the center oil restrictor on the 2nd main with no difficulty, but the bypass spool has given me pause for thought.

It’s in, it’s bottomed against the machined ridge in the bore that leads to the pressure relief valve, but I don’t know if it’s supposed to be centered in the bore between the long gallery and the rear main.  It’s clearly not, and I’m not sure if this is the way it’s supposed to be, or if the block was improperly machined at the factory.

Using the bore scope and a .017 guitar string, looking up through the rear oil passage from the rear main bearing, note that the string cannot pass on the left side of the spindle –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DIGI0004.jpg)

Yet it passes through on the right side . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DIGI0005.jpg)

The ultimate question is, is there sufficient flow?


Midget,

The oil that passes through the center of the "spool" is only the bleed off from the pressure relief valve.   Flows here may be significant with cold oil on start-up, (so don't "blip" the throttle on a cold engine) and should be low when the oil is up to temperature and at high revs.  Have never had a flow problem because of this.

Not sure I would call this an "elegant" solution.   I agree that it should not have existed in the first place, but ultimately it is a packaging problem resulting from 5 pounds of bits in 3 pounds worth of space.   As I've said before, if you are going to race a BMC, you have to be prepared to make some compromises.   Like drinking warm beer from a "Lucas" refrigerator or inhaling through 1 nostril and exhaling through 1 and a half.

 :cheers: or whatever you say with the warm stuff........
Son of Frankenstein
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 28, 2012, 02:11:08 AM

Oh and I'd have no idea how to get in there to machine / relieve!  :?

I'll keep thinking....   

I'll find out if it's a problem, first.  No sense in burning out the thinking cap just yet.  No doubt, it will be needed later.


"I think of it as an elegant solution to a problem that should never have existed."

That, right there, is I think part of the Pommy car mentality that traps you guys, or at least causes you to fall in love...... the million bolts, the weird measurements, the abject refusal to copy better ideas...... It leaves us who mess with the utilitarian, the commonplace, at a loss and those (you)who'd never stoop to those depths grinning to themselves......


It's a love one has that is akin to owning faithful 3 legged dog rescued from the pound, except you can't train a BMC engine to leak only on newspapers.

Rob, thanks for the link - it addresses the schematic, but unfortunately, not the blueprint.

Okay, for documentation purposes.

And by the way, these build diaries are a great way to catalog you measurements.  If you forget where you put your notes, you just log on, pull up the diary and use the search function.

As per Fordboy’s request – Crank straightness –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4755.jpg)

+.000 -.000 360 degrees.  Straight enough.

Bearing Crush – and I’m going to repeat this one this week after swapping a few things around, because it concerns me.
I lubed the studs, torqued down the caps and unscrewed one side, and checked the gap on the front and back of the cap with feeler gauges:
                                        Front         Back
Front cap                        .004         .003
Middle cap                     .004         .004
Rear cap                       .004         .002

Middle cap seems fine - .004 is what is required, but perhaps the front and rear caps have a taper?  Again, I hope this will go away by swapping a few bearings around.  That’s Monday’s work.

These numbers will likely change if I do swap the main bearings around, but Plastigauge on the mains got me:

Front         .003
Middle         .002
Rear         .003

Factory specs are .0010 - .0027, and I did take the crank in for a polish earlier this year.

So I’ll see what some futzing around might achieve.  I’m really rather disinclined to drag it back to the shop and go through the entire clean-up process again - but I will if I have to.


Midget,

I'm not exactly sure what you are measuring here using this method for bearing "crush".   I do not like methodology that introduces additional & undefined variables.   I normally use a dial bore gauge for this to check the id for the proper housing bore diameter with the cap torqued in place.   This method eliminates all the variables/subjectivity/feeler gages.  Either the bore is within spec or not.

Plastigage is OK for stock rebuilds if the stuff is of recent vintage.  As in new.  The manufacturer of Plastigage says old product hardens with age and becomes unreliable.   I use a bearing bore gage OR an inside mike OR a snap gage and a outside mike.

.003" crank end float is OK.  It's not going to get any smaller........

Was the dog perchance named "Lucky"??  Perhaps a childhood pet??  Were you ever run over by an MGB as a child??  Repeatedly??

Have gun, will travel.  Er, have all the measuring tools and am willing to risk the "Cheddar Curtain" gauntlet.  Tueday/Wednesday best for me.  Need to be assured Paul Ryan will be out of state.
 :cheers:
Palladin
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2012, 01:26:11 AM
Busy couple of days.

Parts are showing up, as did Dr. Fordboy for his house call on the Frankenblock last night.

The patient is doing fine, thankyouverymuch.  I, on the other hand, just managed to get to work on time.
  
The house call led to another tutorial, some good tips, some accurate measurements and tacos and Smithwicks at McBob’s, where we saw a semi take out a light pole right in front of the police station.  I love this town.

FB very accurately measured up the main crank bearing housing, and after all was said and done, the numbers confirmed what I had come up with using plastigauge, so that’s what I used tonight to check the rod clearances.

1   .0027
2   .0030
3   .0028
4   .0028

Pistons, rods, crank – in, torqued and measurements cataloged.  Gaskets are due Friday, cam, probably next Tuesday.  Dema’s doing a printout, and we’ll confirm it with the archives FB has constructed and some more measurements.

Also got a call from Dave at Streets Chassis – The new front crossmember is in, the net is in, and I’ve got a piece of ¼” steel he’s going to weld in under the seat to prevent a colonoscopy by anything that’s likely to fall off the bottom of the car and bounce up through the floorboard.  It’s an MG – that could be just about anything.

He had the work done two weeks ago, but it seems he took a westward swing out to Utah.  I can’t imagine what he was up to . . .

Next few days, I’ll be putting together a checklist and a schedule, culminating in dyno time on the 26th of September.  If it falls together and the results are encouraging, I’ll be rolling out to World Finals on the 30th.  If not, I get to play Cubs fan again – There’s always next year.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 30, 2012, 01:57:40 AM
Ah, McBobs. Wife made corned beef on Sunday. I had judged a BBQ contest last Sat. in Kenosha and this Sat. in Warrens. It's a tough job, but someone has to do it. I skipped judging two weeks ago at Grafton to go to the University Motors Party, MG Vintage Racers, Vintage Sports Car Drivers Association, and MG-B 50th Anniversary event in Grattan, MI. Dick won the All English races both Sat. and Sun. He also was the first 4 cylinder to win the V-8 Challenge Trophy.

We got to do McBobs together sometime.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2012, 02:06:32 AM
He also was the first 4 cylinder to win the V-8 Challenge Trophy.

We got to do McBobs together sometime.

Often outgunned, but never outclassed - Dick's a hero!

David Stuursma, the editor at Moss Motoring was there.  I imagine it was quite an event - just couldn't get away.

Close to my place, McBob's is.  Don, let's shoot for that before I head out to Utah.  Give you a chance to get a good laugh and eye-roll at the Midget.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 30, 2012, 02:34:03 AM
That's an offer I can't pass up. Had a McBob's corned beef and Gilles custard at Hart park during the Wedn. Irish Music concert of Irish Fest week. We left for Grattan Thurs. morn, so I didn't get to Fest this year. 65 cars started the V-8 Challenge race on a 2 1/2 mile roller coaster track.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2012, 12:51:06 AM
Riddle me this –

The Midget currently uses a Wix WL7098 filter, which has the same threads and gasket size as a Wix 51515.  The 7098 is about half the capacity, but the block flange prevents me from running a larger style filter –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4756.jpg)

BUT – seeing as I’m losing the alternator, and the bolt holes are centered with the oil passage in the block, can anyone see any reason why I can’t flip the adapter, build a longer hose and run the bigger filter?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4757.jpg)

Title: Re: Milwaukee Midget
Post by: Peter Jack on August 31, 2012, 01:05:36 AM
If the oil is entering the block from the filter I'd think you'd have to be very careful about building oil pressure before firing the engine as the filter would probably empty after shut down. Would it be practical to build a plate with fittings on it and run a remote filter? It's been too long and I can't really remember how things are laid out but it seems to me that that would be the simple way to accomplish what you want and you could use just about any filter you wanted. The remote brackets for common large filters are readily available.

Pete
Title: Re: Milwaukee Midget
Post by: DND on August 31, 2012, 01:42:03 AM
How about making a spacer with longer bolts and use the adapter you have.

Don
Title: Re: Milwaukee Midget
Post by: salt27 on August 31, 2012, 01:48:29 AM
I have seen engines with the oil filter mounted upside down like Chris proposed.

Isn't there a valve of sorts to keep the oil in the filter?

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2012, 01:56:18 AM
PJ - are you thinking there might be some cavitation in the filter?

The gallery is visible across the side of the block - the pump output sits even higher.  I'm thinking worst case scenario, if the filter does drain down, it will still be 3/4 full, barring any siphoning on the supply side.

Spacer = another gasket, but that would be workable.
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 31, 2012, 02:35:44 AM
No. Just thinking that the filter might drain down when the engine is stopped. When it's restarted you'd have air until the filter refilled. The bearings, I've heard, are allergic to air. I like the idea of a remote filter as opposed to an inverted filter for a several reasons, such as you can run a larger, higher flow filter which never hurts, you can run one of the higher quality hydraulic filters which returns cleaner oil to the engine and a filter that's right side up can be changed, even in a hurry with much less mess. We all know that if you're going to change the filter it won't drain until you unscrew it, but if you're just going to leave it it will drain and allow air in the system. (Murphy's Law) The extra capacity of a larger filter never hurts either.

Pete
Title: Re: Milwaukee Midget
Post by: Rob on August 31, 2012, 04:00:49 AM
My first thought was "Boy what a mess when you swap filters".

If you do use it upside down I'd consider adding a drain somewhere in the adaptor that would allow pre-draining before removal.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 31, 2012, 08:12:11 AM
Just an observation, I assume their filters cost about $1,000 each, but don't a lot of Ferraris have two filters pointing skyward?

(http://www.jalopyjournal.com/forum/picture.php?albumid=27640&pictureid=410375)
Title: Re: Milwaukee Midget
Post by: Buickguy3 on August 31, 2012, 08:14:37 AM
   Having run Buicks for years, this comes up frequently. On the older cars, it was common to have filters that would interchange. Example, you could run a Buick filter on an Olds engine with no problem. You could NOT run an Olds filter on a Buick. All the oil would drain out. The Buick filters have an anti drainback valve in them and the Olds filters did not. If you look in the top through the holes and see a rubber gasket/valve covering the holes from the inside, you can run it in any position. If there isn't one, you can only run it in the verticle position. Many filters today have that valve. You should be able to find one that has it. I know on the Buick straight 8 we use an adapter that takes a K&N HP3001 which is a Ford filter I believe and it has the valve in it. Unless your adapter has some sort of "Whitworth" threads, you should be able to find one that will work on that adapter in any position.
  Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2012, 09:35:34 AM
Well, Rob, as an owner of an MGB, I can attest to the mess – I have the system on the left.  From the Moss Motors Catalog -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/MGB-006.gif)

Never had an oiling issue with the B.

Doug, I see two filters listed, despite being the same size.  I’ll pay close attention to that.

Don, I know Fordboy has worked on a couple of Ferraris, and he’s convinced that EVERYTHING is upside down - which simply makes Jaguars look pedestrian.

I haven’t sealed the gasket to the block yet, but I’ll do a little bit more investigation.

Thanks, guys.

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 31, 2012, 11:03:52 AM
OIL FILTERS

Midget,

Buickguy3 is right on the money about this!!  Filters (regular or high performance) WITH the anti-drain valve (flapper) can be run in any position.  Filters WITHOUT the valve must be mounted in the normal position to prevent draining out the oil.

The bottom line is that you do not want your race engine to run without any oil pressure (while filling the filter/lines/system/etc.) for the first few seconds on startup.  Nothing good ever comes from no/low oil pressure.........
 :cheers:
Fordboy



Title: Frankenblock assembly Photos
Post by: fordboy628 on August 31, 2012, 11:40:06 AM
Midget,

Sorry I'm still a bit behind the blog curve here.  This post is slightly out of sequence.  Some photos of the block assembly from my last foray above the Cheddar Curtain:

A couple of photos of the modified main saddles, notice that the bearing oil feed holes no longer have a mismatch.......
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2280.jpg)

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2279.jpg)

Closeup view of the #3 main saddle with the bearing installed and no mismatch between bearing oil feed hole & block oil feed passage. This is normal on #3 (because of the larger diameter oil feed passage in the block) and why the block was modified to obtain the same result for #1 & #2 ........
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2278.jpg)

And finally, the completed block/crank/bearings/thrust washer assembly, ready for battle.......
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2281.jpg)

For anybody who is following along:  The bearing housing bore sizes were checked using a calibrated dial bore gauge & a calibrated micrometer.  They were at the specification.   The bearing clearances were calculated by measuring the crank with a micrometer and then using an inside micrometer to measure the assembled & torqued main bearings/caps/block.  By adjusting the inside mike to the ID of the clamped bearings & then measuring the inside mike with the same mike used to check the crank, any errors or calibration problems between 2 micrometers can be avoided.  Measuring the clearances can be done using a machinist's "snap gauge" and an outside micrometer, but I feel that method is more difficult, less accurate AND more subjective.  Not saying it can't be done, just not my choice.

So the net result of the evening was:  POSITIVE PROGRESS!!!!   As opposed to negative progress...........
 :cheers:
Son of Frankenstein/Palladin
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 31, 2012, 11:51:44 AM
While I have absolutely no desire to ever get involved with another BMC engine ever again I'm finding this build both interesting and entertaining. Keep up the great work guys and the best of luck when it hits the track again.  :cheers: :cheers: :cheers:


Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2012, 11:59:55 AM
While I have absolutely no desire to ever get involved with another BMC engine ever again I'm finding this build both interesting and entertaining. Keep up the great work guys and the best of luck when it hits the track again.  :cheers: :cheers: :cheers:
Pete

Losing our sense of adventure, Pete?  Never say never. 

You're vicarious company down this primrose path has been equally enjoyable.

Here's my thought - With help, if I can eventually make this one go, it will make anything else I ever do appear easy.
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 31, 2012, 12:47:47 PM
Here's my thought - With help, if I can eventually make this one go, it will make anything else I ever do appear easy.

[/quote]

Boy you said a mouthfull there Chris. Keep charging forward. :-D
Title: Re: Milwaukee Midget
Post by: Rob on August 31, 2012, 05:35:38 PM

Here's my thought - With help, if I can eventually make this one go, it will make anything else I ever do appear easy.

You know, I said the very same thing about having kids and I've built several cars from nothing to date!  :-D

Keep up the good work, FWIW my current ride has it's oil filter sideways, it leaks like a full diaper every change..... :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2012, 11:05:26 PM
Okay – things are falling into place - falling off of the UPS truck - falling into my lap.

Oh, the gravity of it all . . .

I had a credit and a gift certificate from Moss Motors – now I have gaskets and a taller valve cover.

I’m picking up the Midget next Wednesday night.  I saw the crossmember today – it’s a work of art.  Net is hung, but I’ll need to send it back to Stroud to have the bottom trimmed up a tad.  No worries, but with every added piece of safety gear, the spacious confines of the Midget have become – well, let’s see, I think the phrase is “maximum cram”.

I have assurances from Skeeter that my head restraint will be finished next week.  He’s had the metal since March, but I haven’t pressed him until now.  He’s had a bunch of custom industrial jobs for a petroleum contractor with work in North Dakota, but he knows my schedule, and I’ve impressed upon him the need to get my piddly little two-hour job out of his shop and into my garage.

Fordboy – I was looking at the pedestals to check the size of the oil hole for the rocker shaft, only to realize that you have the one with the oil feed hole.  When you get a chance, give me a call about that – I’m thinking it needs to be “right-sized”.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 01, 2012, 01:13:47 PM
Midget,

As per our intergalactic communique this am:

1)  Oil feed hole in rocker pedestal: .12"/.13"   Probably should be .09"/.10"
2)  Bringing my complete selection of 1" ID & 1 1/8" ID arbor shims for Krankenshaften.
3)  Bringing back front intermediate (motor mount) plate.  Required to fit cam/oil pump end play & to set cam drive alignment.
4)  Returning starter, have all the jpegs & dimensions I'll need.
5)  Will check through my Aeroquip stash for any -8/-6 bits likely to be of any use.

Can attempt to contact fairy godfather about any other parts requests if notified BEFORE 5pm Intergalactic Daylight Savings Time.
 :cheers:   (though a straw, :-()

Stephen Hawking

P.S. Although Milwaukee does not appear to be the center of the universe, it may very well be the 'Beerhaven' you suggest..........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2012, 06:16:10 PM
P.S. Although Milwaukee does not appear to be the center of the universe, it may very well be the 'Beerhaven' you suggest..........

I'm not sure I'd be happy in the center - especially when eccentricity has so much to offer.

By the way – I took an old pushrod and turned it into a pushrod measuring tool –


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4758.jpg)


Contrary to derogatory comments made by my friends, the tool is in the top of the picture, not behind the camera.

Title: Re: Milwaukee Midget
Post by: Peter Jack on September 01, 2012, 06:39:28 PM
Years ago that was called an adjustable pushrod and they were a fairly common aftermarket item.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2012, 06:56:16 PM
Yeah, and they are still available, but for the cost of a couple of threaded aluminum bushings, a piece of aluminum tubing and a couple of dabs of JB Weld, I couldn’t justify the cost. 

I’m certainly not lacking for a supply of 1275 pushrods.  :roll:

As long as I keep the spring pressure light while I’m measuring for length and checking the rocker arc, this should get the job done.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 01, 2012, 08:32:42 PM
Chris,
         I'm very impressed with your fanatical attention to detail on this rebuild, for hard work and endurance I really do wish you the very best of outcomes!  :-D  :cheers:

Keep up the great work, I'm learning a lot here, many thanks!

Graham  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 02, 2012, 10:20:51 AM
Chris,
         I'm very impressed with your fanatical attention to detail on this rebuild, for hard work and endurance I really do wish you the very best of outcomes!  :-D  :cheers:

Keep up the great work, I'm learning a lot here, many thanks!

Graham  :-D

Given your familiarity with what we've been attempting to do, that's high praise there, Graham - thanks.

It helps having an evil taskmaster about an hour away.  Fordboy has raised the bar on this one, not to mention my degree of understanding and confidence.

Normally, about a month out, I'd be a bit panicky.  I'm aware of the work left to do at this point, but the plan is in place, and I've driven this road before.  While there are concerns, I'm certainly not freaked out.

I've replaced the idea of a thrash with the discipline of a schedule, and it's a refreshing mental adjustment.
 
Title: Re: Milwaukee Midget
Post by: 38flattie on September 02, 2012, 03:20:01 PM
chris, it appears you hit the bonanza, with getting assistance from fordboy628! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 02, 2012, 11:38:48 PM
It’s starting to look like an engine again –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4760.jpg)

Earlier today, I borrowed Fordboy’s dial bridge and checked piston pop-up.  It’s supposed to be +.008.  The number’s I got were as follows –

1.   .0075
2.   .0065
3.   .0065
4.   .0055  

Well, not quite what I was hoping for, but the 1 and 4 were the outliers.  Fordboy convinced me there was insufficient wear to worry about swapping around the two assemblies, so I did, bringing #1 to .007, and # 4 to .0065.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4759.jpg)

It’s not that I really need the extra thou for additional compression in the 4 hole, it’s more an issue of limiting the variables come time to set up the cam.

Which brings us to this little conundrum.  A few months back, I posted up a video of the timing chain and the amount of slack it had.  I needed to come up with a way of tensioning the chain in a pretty limited area.

Which led me to the dark side.

Now you’re probably asking yourself, “He’s already working on a BMC engine – how much darker could it possibly get?”  

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4761.jpg)

That’s a tensioner for a TR3.

Although now that I'm looking at it, I should probably put the anchor down toward the crank.
Title: Re: Milwaukee Midget
Post by: Freud on September 03, 2012, 12:16:00 AM
Easier to see.

FREUD
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 03, 2012, 12:44:36 AM
Better, Doc!  I guess he's using a Lucas flash.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2012, 12:57:50 AM
Better, Doc!  I guess he's using a Lucas flash.   :mrgreen:

Mike

And I am STILL waiting for the smoke to clear!

I'm beginning to think Doctor Freud could fix a rainy day.  :cheers: 
Title: Re: Milwaukee Midget
Post by: Freud on September 03, 2012, 06:27:52 PM
I am practicing for our rainy days because in the Pacific Northwest it is a lovely 70F day with blue skies.

FREUD

Title: Re: Milwaukee Midget
Post by: Freud on September 03, 2012, 06:33:38 PM
Last one for now.

Just a suggestion on some of these shots.

If you can tripod the camera and shut the flash off you will have better fotos.

The tripod will allow a shutter speed that is long enough to do the exposure without blur from camera movement.

Then there won't be a hot spot from the flash.

Butt, it's better to have a hot spot than no foto at all.

This is a very forgiving audience.

FREUD
Title: Re: Milwaukee Midget
Post by: Plmkrze on September 03, 2012, 07:00:05 PM
"But above everything else, here is what is going to happen.  I will build the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt."

"Period."   
FTW! 

:cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on September 03, 2012, 07:51:25 PM
Freud;

I certainly agree. Back in the film days we called it "available light"-- I don't know if that term is still used in these days of digital cameras.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2012, 09:04:23 PM
"But above everything else, here is what is going to happen.  I will build the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt."

"Period."   
FTW! 

:cheers: :cheers: :cheers:


Thanks for reminding me - it's good to keep focus!

And speaking of focus - Freud, you're kinder to me than I deserve - or else you're just finally getting fed up with my photographic ineptitude.  Thank you for those adjustments


I already took these, but I'll work on better quality photos in the future.


Okay, that’s done – I took a hardened ¼ 28 bolt, cut off the head, and threaded it in from the back of the engine plate, then locktited it into place -

After that, I took one of my demon-spawn tensioner springs and trimmed it up – Stock on the left, modified on the right –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4769.jpg)

The curlicue at the end slides against the inside of the timing cover – just like on a Triumph.

Eeeeehhhhhh - sorry - a chill just went down my spine . . .

For the time being, I’ve got a piece of aluminum tubing around the threads sticking up through the face of the plate.  I’ll be replacing that with brass when the hobby shop opens, and probably JB Welding it into place over the threads, but this is how it’s looking –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4771.jpg)


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4768.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4766.jpg)


It would have been a bit tidier if I could have set the fulcrum a tad bit farther down, but this is about the limit of where I could go.  I’m aware that the A+ blocks have a different plate and cover which accommodate a tensioner similar to an MGB’s, but that block was never available stateside, and I’ve already asked enough favors of my Aussie friends.

Title: Re: Milwaukee Midget
Post by: Freud on September 03, 2012, 10:31:01 PM
You are most welcome.

I just want the viewers to get more info from your fotos.

FREUD
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 04, 2012, 01:16:56 AM
I'm enjoying watching your fabrications; but I'll wind up pestering you with questions!
> Were you able to reconfigure the spring "cold", or did you anneal and then re-temper it?
> Are the nominal design details (layout, dimensions, etc.) taken from a known-workable example, or do you attempt to engineer it all yourself? If it were me, and I had no proven precedent, I'd need to investigate the durability of a 1/4-28 stud (not much over .200" minor diameter, with many stress risers). But then I'd probably be stymied by the task of determining the resonant frequencies (of cam drive and of the tensioner), so I'd be forced to go back to looking for working examples! Just curious how the rest of you go about these things?...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2012, 01:52:54 AM
I'm enjoying watching your fabrications; but I'll wind up pestering you with questions!
> Were you able to reconfigure the spring "cold", or did you anneal and then re-temper it?
> Are the nominal design details (layout, dimensions, etc.) taken from a known-workable example, or do you attempt to engineer it all yourself? If it were me, and I had no proven precedent, I'd need to investigate the durability of a 1/4-28 stud (not much over .200" minor diameter, with many stress risers). But then I'd probably be stymied by the task of determining the resonant frequencies (of cam drive and of the tensioner), so I'd be forced to go back to looking for working examples! Just curious how the rest of you go about these things?...

Jack, I took the spring and chucked it up in a vice so it would act as a heat sink, and only heated it from the edge until it was red, and the flipped it over.  The bulk of the spring was cool to the touch, so only the tip is annealed, the rest remains springy.

As to the 1/4 28 - well, I’ve said this before, and I'll say it again - it's all a grand experiment.  I'm thinking the threaded bolt surrounded by a brass tube filled with JB Weld should disperse the forces evenly.  I understand wanting to minimize the variables - so do I - but you simply can't eliminate them all, and sometimes, you simply have to go with your best guess or what fits.

And if I knew it would work, why would I build it?   :roll:

Trust me – I’ll keep you posted.

 :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Rob on September 04, 2012, 02:05:56 AM
I’ve already asked enough favors of my Aussie friends.

What a croc...  this is land speed, what do you need??
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 04, 2012, 02:17:21 AM
What he needs....well.... :roll:

Hey Freud , I like the paint job you did on the front of the block.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2012, 02:19:10 AM
Gentlemen - It's 1:19 in the morning - I need to get to sleep.
Title: Re: Milwaukee Midget
Post by: Rob on September 04, 2012, 02:22:44 AM
Concentrate Man,

The car dammit, the car.. what do you need that's currently upside down?  :|

Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 04, 2012, 02:35:30 AM
Can't sleep clowns'll eat me, can't sleep clowns'll eat me......... :roll: :roll: :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2012, 02:57:53 AM
Can't sleep clowns'll eat me, can't sleep clowns'll eat me......... :roll: :roll: :roll:

Along with people trying to sell lakesters . . .  :wink:

Rob, no big thing, but if you happen across a front plate, chain cover and tensioner for an A+, I might be interested for next year.

The A+ was never sold stateside - you could start a business.
Title: Re: Milwaukee Midget
Post by: Koncretekid on September 04, 2012, 08:54:08 AM
Theoretically, the tensioner isn't going to make the motor run any better.  I would give some thought to where the pieces will go if the stud breaks.  The cam chain looks almost identical to the primary chain on a B50 BSA. We don't use any tensioner in racing.  I've broken two chains, but only due to pieces like a 1/4-20 screw dropping into the chain run.  Unless you have a valve interference issue with deceleration, why do you need the tensioner?
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2012, 10:22:23 AM
It is extremely likely that there will be a valve to piston 'interference' problem on decelleration.  Because of the build geometry, Midget's 999cc jewel has no room to spare in the valve to piston clearance department.   The reason for the added tensioner arrangement is the 'slack' in the cogs/chain.   If there was no slack in the setup, no tensioner would be required.   A belt style cam drive might provide less 'slack', but this is an unknown at this time, not to mention the added expense.  Once the cam is installed and the actual valve to piston clearance is verified, it is possible that a tensioner arrangement is not required.  Until that time, however, better to plan for the worst case possible.  That's better than a last minute 'fire drill', as we all have done at one time or another.

Also, the pivot bolt should be towards the crank cog, the leading side of the chain motion, as you have correctly installed it.

Midget, have you thought about leaving the pivot bolt long, as in long enough to go through the cover?  The extra support would be minimal, but in the event of the bolt breaking, a nylock jam nut on the cover would perhaps prevent the disaster of the bits being swallowed at 8000 rpm.........

The mockup engine I have has .43" clearance between the tin front cover & the back of the crankshaft damper.  That should be enough for a 1/4" jam nut/washer.   The hole in the cover would probably need to be sealed with some "schmoo" like high temp/regular RTV.  It is impossible to tell if the crankshaft front seal is or is not in the way though.   I'm thinking that the OD of the seal is about the same diameter as the OD of the crank cog, so perhaps there will be enough room to squeak all this into the space available.

Just a couple of small observations:  1) The proper tool makes any pita ("pain in the keister") job easier, and therefore, more likely to get accomplished.  And, 2) You'll have plenty of time to sleep when you're dead!!

 :cheers:
Fordboy

P.S. Will be in Texas Wednesday through Sunday.  Need to co-ordinate on hoses/fittings; w/pump drive & clutch slave.  Willing to do assembly/other work to prepare car (?) for dyno and Wendover.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2012, 10:22:39 AM
Unless you have a valve interference issue with deceleration, why do you need the tensioner?

It gets pretty busy under the spark plugs.  The rod to stroke ratio is 2.45:1, which leads to a long relative dwell at TDC and BDC, combined with the need to flip the cam open quickly.  At .050, we're looking at 252 duration, .350 lift and a 108 LCA.

I need to keep that all in check, and given the stretch that I incurred last time on the chain, I'm not going to risk it.

Both you and Jack are questioning the stud - I'm grateful for that.  It's not too late to come up with something different, and I'll mull it over, but gut level, I really think it should be sufficient.
Title: Re: Milwaukee Midget
Post by: SPARKY on September 04, 2012, 11:49:44 AM
Go by  a GM dealership.  wander thru the shop and ask who works on the Ecotec or North star engs.  These have OHCs on them and I am pretty sure I have seen eflon slides that work on their long chain runs---one of the guys may have somethin lying around.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2012, 01:34:23 PM
Although it seems like the engineering commitment has been made, Chevy parts sound like a possiblility....

Are they "rub rails" (to keep whippy chains from low speed milling of the housing?) or can they be used as a tensioning device?

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: manta22 on September 04, 2012, 01:38:08 PM
Porsche 911 engines also used a plastic chain guide. Ferrari 128F engines used a spring-loaded chain sprocket as a timing chain tensioner.
Title: Re: Milwaukee Midget
Post by: theazoldcrow on September 04, 2012, 01:57:56 PM
 :-D The newer Harley shovelheads and I think the twin cammers have a teflon shoe inside the primaary to keep the chain tight.  Might be able to cover your spring with one of those shoes ?  Just guessing !
Title: Re: Milwaukee Midget
Post by: wisdonm on September 04, 2012, 02:48:00 PM
I thought of running a shouldered grade 8 bolt out the front cover also.

Hey Chris our season is running down. This weekend is Vintage at RA, then the Runnoffs are the 18-23. Do you want to come? Then I'm done until Nov. 6th. Tell me when and where, and I'll be there.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on September 04, 2012, 03:19:15 PM
This is all getting exciting, I'm really looking forward to hearing it run :)

All this talk of tensioners had me thinking back, I'm sure my mini had a tensioner, and sure enough it did, but only apparently with a simplex chain.   That said I still have a vague recollection of a wider pad being available for the duplex, but maybe not...  It was a long time ago.  I'm sure I used the funky shaped cover with the lump on the side for the tensioner.  :? 

Have you considered the Slark timing gears? 
http://www.slarkraceengineering.co.uk/engine-products/#sregeardrivencamshaftkit

I know gears can bring problems of their own, so I have no idea if they'd work better or worse than a chain at 10K.

Andy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2012, 06:08:55 PM
Update on Cog belt water pump drive.

Midget,

Prior water pump speed @ 7800 engine rpm (with stock pulley ratio of 1.681/1) was: 13,115 rpm!!!!! :-o

New cog drive setup 28T water pump & 15T crank drive (gives a drive ratio of 0.5357/1) @ 7800 engine rpm is:  4,179 rpm :-)  (31.86% of original water pump rpm.) Got to be worth a pony or two......

Fixed drive, no idler, no alternator & will incorporate crank trigger setup.   Will do the final fitup of bits upon my return from Lone Star state.  Will post up crank drive/water pump drive porn to your Build Diary when all bits are fitted to the mockup.  (This setup, with the 2" wide w/pump cog, could drive an alternator if required........)

Also of note, this setup has the potential to incorporate a future dry sump oiling system, if desired.   (Used the 2" wide water pump cog.) No whining about dry sump!!  Dry sump setup = more hp....... :-D
 :cheers:  (going to grab my last 3Floyds Robert the Bruce in celebration!! :evil:)
Fordboy

Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 04, 2012, 06:37:09 PM
Really great to see the work going on here Chris, Fordboy, man  did one phone call ever drag you out of retirement......great work and all seems to be hitting the schedule marks too
I got an email from the F.I.L about someguys and a mini from NZ.....hmmmmmmm
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2012, 06:43:08 PM
Doc,

Yeah, got a soft spot in my head for BMC floggers......
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 04, 2012, 07:56:37 PM
Whoa! how did I miss all this activity, one night away from the interwebs!  :-D

We didn't get the A Plus down here Chris, Mini production stopped in 78! Mokes went on a bit longer and some small amounts of A+ stuff may have filtered in.

We have had a later influx of Japanese import mini with A+ stuff and I definately have a plate / tensioner and cover set up you can have. As Andy says Chris, these are a lot more common in the UK. I believe some folks use the simplex tensioner on the duplex chain, it has a rubber / plastic rubbing strip.

(http://www.minisport.com/mini-spare-parts/12G2621OE.jpg)

With regard to your previous oil spool / seat issues I also found this!  :-o

(http://home.earthlink.net/~roygmisc1/convert1/convert69.jpg)

Here: http://home.earthlink.net/~roygmisc1/convert1/convert1.html

Conversion of auto to Manual, but some really useful stuff!  8-)

Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 04, 2012, 08:42:56 PM
Regarding the timing chain, the quality of these has really gone downhill, I'm told that these IWIS chains are very good:

http://www.calverst.com/shop1/index.php?main_page=product_info&cPath=1&products_id=72&zenid=8c328c37dd614d1747cc2279f19ab929

Kieth Calver (his site) has even run simplex chains on race engines for less drag.

Alternatively there are belt drives, I have used these and they don't stretch like chains, never revved one to 10K though!!  :-P

(http://www.minispares.com/image.axd?type=product&picture=600/C-AJJ3326RACE.jpg)

http://www.minispares.com/product/Classic/Engine/Block/Timing/C-AJJ3326RACE.aspx?100113&ReturnUrl=/shop/classic/Engine/Block/Camshafts.aspx|Back to shop
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2012, 09:56:26 PM
Graham – thanks for all the info, and the offer.  I need to stay to task for the time being, I already have a chain, and I think I have the spring thing licked - but put that plate off to the side, just in case . . .

Don, the next three weeks will find me in the garage – I’d love to get to Road America, but it just ain’t in the cards.  Tell Dick to give ‘em hell.

Brought up earlier was the concern about stress risers on the bolt.  Just to clarify how I installed this, here’s a breakdown.

I took a ¼ 28 hardened steel Allen’s cap nut and cut it off leaving just the shoulder of the shank.  This I screwed in from the back of the plate.  When the shoulder reaches the back of the plate, it stops, and is close enough to flush that the gasket permits clearance between the plate and the block.  I backed it off and locktighted it, then screwed it back into position.  It won’t pull through.

Today, I bought an aluminum spacer and tapped it ¼ 28 all the way through, and tightened it down from the front side, again, locktighting it in place.  The stud is now very stable, and will encounter no wobble.  Additionally, there will be no steel-to-threads contact on the eye of the spring, and the cover prevents the spring from falling off.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4774.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4773.jpg)

I could drive myself crazy engineering this fix, but gut level, I think this is more than adequate.

I had a long day at the zoo retrieving the sound system I put in for the dinosaur exhibit last May, I was up until way late last night, and you know what?  I’m hitting the rack.

Cam should be here Wednesday.  Doc, I hope it fits . . .
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 04, 2012, 10:23:35 PM
Chris, get some sleep! I could tell you were tired, then you made the quick edit and I see you are still up!

I'll gather the bits together for the other tensioner and we can organise sending them over.

I think your system will work OK too, esp. if you keep an eye on it.

Enjoy your rest!

Graham  8-)
Title: Re: Milwaukee Midget
Post by: Freud on September 04, 2012, 11:20:53 PM
I washed it off.

FREUD
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 04, 2012, 11:22:42 PM
That's a really great cleaner Freud!  :evil:

Pete
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 05, 2012, 01:43:29 AM
I think Fordboy's longer-stud-through-the-cover suggestion would be much stronger (not 'minimal'), as the bending stress on the stud would be reduced to a tiny fraction of what you now have. This bending moment is concentrated at the final thread at the front surface of the plate (and not reduced by the sleeve glued to it)- hence my mention of stress risers at the minor diameter.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2012, 09:18:52 AM
Mornin', Jack. 

The sleeve is actually threaded tight onto the stud, not just glued to it.  The threads are fine, and run the entire length of the stud and sleeve, and I used a channel locks to clamp it down to the plate, then polished out the galling.

I know what you mean about side loads on a bolt and a plate like this.  Two years ago, the hardened bolts that attach the tensioner on the front of my MGB for the supercharger gave way as you described - all 3 of them.  They used spacers and a plate, and were under side loads much heavier than this, and yes, they were 1/4 28, but they were also 3 inches long and only supported by the threads in the plate.  The side load on this is not nearly as heavy or variable as what the MGB had going on, and it went 20,000 miles before it let go.

So when I say "gut level", that's the experience that I'm gauging it off of.

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 05, 2012, 09:26:14 AM
With regard to your previous oil spool / seat issues I also found this!  :-o

(http://home.earthlink.net/~roygmisc1/convert1/convert69.jpg)

Here: http://home.earthlink.net/~roygmisc1/convert1/convert1.html

Conversion of auto to Manual, but some really useful stuff!  8-)
Graham,

EXCELLENT JOB MAN!!  Digging out that pic of the sectioned block really clarifies the situation better than any schematic diagram could.  It puts into prespective how much is going on in the limited amount of space available, and why it is so important to remove all those plugs to clean ALL the oil system passages.   5 bags worth of oil passages in 3 bags worth of space.......   Thanks for the digging.   BTW, stay tuned, if this cam performs as well as I expect, this will be the grind you'll need for your 970cc/1000cc project.

Midget,

I have no doubt the cam will fit, Dema has never failed when something unique was required.   Based on my conversations with him, he knew exactly what was required.  You'll just need to verify the clearances (valve to piston) available, so as to define the limits of the possible cam timing options.   Will be available to help out with that process upon my return from the Alamo.  Get some sleep, you'll feel better & be more "optimisty". :-D (Uh Oh, just remembered, you suffer from the Cubbie fan curse........ :cry:     And living in Beerhaven, you just can't run a Bears flag up the pole without risking life & limb. :-o     I guess that's what PBR is for..........  :-))  I'm willing to debase myself to test the Lone Star & others while at the Alamo.  If anything promising is discovered, I may return with libations worthy of a celebration..........

Also, I think your tensioner setup will survive in the short term.  Long term though, (whatever the heck that means in racing) the 'A' Plus tensioner setup (and perhaps others) should be investigated and evaluated.   Racing engines are so much like Ebola viruses, you just can't predict how things might mutate...........
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Plmkrze on September 05, 2012, 12:46:35 PM
Milmk Midg,
A few years back the son and I hotrodded a toy 22r for his low rider P.U. Took a 20R (hemi head) and put it on a 22R block. It went like hot stink! Anyway.

20R/22R’s have a hydraulic tensioner (if you could get oil pressure to it, food for thought) and some real long chain guides (double rollers).

One of the guides is curved!

When I saw the “spring” you are using I asked “Self, where have you seen something like that?” Self can’t remember a quick as he once could!

But, I remembered. It has two mount holes, steel with a Teflonly/rubbery/hard as shit coated surface (this is engineering speak for I don’t know) for the chain to ride on. I have seen these guides last well above 100K miles. Make sure it is the 20R 22R (early) kits.

Try this. R70015 –PCI Kit for the curved guide. $9.98.  “Preferred Components, Inc.”

"Trim it, whittle it, make it work." You should see the roll pan I fab'ed for my 52 Chevy P.U. out of the bottom of two Dodge Sebring doors.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2012, 09:02:50 PM
It’s BAAAACK . . .

Net is hung –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4776.jpg)

And a very cool clearanced crossmember in place –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4775.jpg)

To Dave at Streets Chassis!   :cheers:  :cheers:  :cheers:  
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 05, 2012, 09:44:05 PM
Woooo hoooo Chris looks good. Does the net tend to fall outward on it's own?

Boooya  Frank.

PS I can't work on Amy's Camaro untill I get the master bath remod done...... :roll: :cry: :-(
Title: Re: Milwaukee Midget
Post by: manta22 on September 05, 2012, 10:00:00 PM
Chris;

And I thought my roll cage was hard to get in & out of.............. :-P

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2012, 10:28:48 PM
Chris;

And I thought my roll cage was hard to get in & out of.............. :-P

Regards, Neil  Tucson, AZ

Wait until next week when the seat with the required head restraint goes in - you know, the one that has to extend to the front of the helmet . . .

I've been doing some flexibility exercises . . .
Title: Re: Milwaukee Midget
Post by: Freud on September 06, 2012, 12:13:57 AM
*
Title: Re: Milwaukee Midget
Post by: Tman on September 06, 2012, 12:35:36 AM
That cage is like a Caddy compared to the Unibody!!!!!!!!!!!!!!! Even your lanky self can get in and out of that one!!!!!!!!!!!!!!!!!!!! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2012, 12:44:27 AM
That cage is like a Caddy compared to the Unibody!!!!!!!!!!!!!!! Even your lanky self can get in and out of that one!!!!!!!!!!!!!!!!!!!! :cheers:

I hope I never get the opportunity to test its capabilities.  :wink:

Skeeter, the guy who built it, put it succinctly - "An 8 second cage in a 16 second car."
  :cheers:

Freud, I think I'm just going to fly you out here and have you finish the documentation.  :-D

Thanks, my friend.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2012, 12:52:49 AM
Woooo hoooo Chris looks good. Does the net tend to fall outward on it's own?

Boooya  Frank.

PS I can't work on Amy's Camaro untill I get the master bath remod done...... :roll: :cry: :-(

Keep her happy, Frank, and be glad you live in a house with more than one bathroom.

It's going to require practice - remove steering wheel, unlock belts, drop net, open door, then pull the pin on the swing-out head restraint, climb out, call chiropractor, repeat.
Title: Re: Milwaukee Midget
Post by: Tman on September 06, 2012, 01:10:59 AM
Chris, the opening on the pickup is less than half what you have there. Even my lakester is easier!@
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 06, 2012, 04:27:01 PM
Looks good.

Billl
Title: Re: Milwaukee Midget
Post by: Moxnix on September 06, 2012, 05:16:09 PM
I'll send out a shoehorn for your kit.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 07, 2012, 03:51:36 PM
The camshaft is here.  I took the afternoon off to get some things done on the car, but before I go back to work on the engine, I’m waiting for Fordboy to get back from Tejas.  FB, if you’re checking in, both the clutch slave and the spec sheet from Elgin should be in your mailbox on Saturday.

Here’s the deal, and again, it all has to do with oiling –

The camshaft has three bearings, and drives the oil pump off of the back.  The rear bearing is always lubed by oil sloughed off of the pump. 

When Zinc was removed from standard motor oil, many folks in the British car community started encountering lobe wear issues, distributor drive gear wear and hammered lifters.  The suppliers of high performance cams, such as APT, who supplied the blank that Dema ground for me, countered the problem by drilling oil holes on the lobe bases, something the stock cams never had.  Additionally, three holes were drilled on the distributor drive gear.

Did I mention that I’m not running a distributor?   

That’s 11 new places to lose oil pressure.

So where does all this extra oil come from?

2 MORE holes drilled into the cam on the front and center cam bearings to collect oil from the cam bearing circuit.

Okay, that should save the lobes – that was the issue, although with all the oil splashing around in the crankcase, it seems to me to be overkill.  But if we trace the circuits back, we find that now were feeding this cam off of both the front AND the center main bearing galleries.

Keep in mind, I’ve only got three.

The front main bearing is located by a very solid cap and is very stable.  Oil from this bearing feeds the front cam bearing.  But the center main bearing feeds throws 2 AND 3 on the crank rod bearings, the center main itself (always the weak link in the A-Block), with salvage going to the thrust bearings.  I feel queasy about asking it to help service a device not unlike a decorative water sprinkler spinning at 4000 rpm. 

In short, I need to keep the center main bearing and the associated rod bearings wet.  Drawing off oil from this point is ludicrous.

And I'm not sure I need to feed the inside of the cam at all, provided I use a high Zinc oil.

When Fordboy gets back, we’ll discuss the physical procedure as to turning off the sprinkler.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2012, 01:04:40 AM
Ah, yes – the piddly little things that can burn a half day of vacation – but they are done.

Dave at Streets Chassis pointed out to me that the lap belt was drawing over the edge of the seat and not giving direct pull to my hips.

Seat notched.

He also pointed out that the nylon tube for the oil pressure gauge would get me a finger waggin’ in tech.

Replaced with brass tubing.

When Dave put the new crossmember in, he had to move the brake line.

Brake line rerouted and reattached.

I also realized that with the addition of the net and the head restraint, along with racing gloves, it would be difficult at best to reach over my left shoulder to open the door.

Lanyard installed.

No pics tonight, but I’m getting better at this – I made it to the liquor store BEFORE I ran out of beer, and BEFORE they closed.

Timing is everything.
Title: Re: Milwaukee Midget
Post by: 38flattie on September 08, 2012, 09:26:59 AM
Chris, when is this bad boy going back to the dyno?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2012, 12:15:23 PM
Chris, when is this bad boy going back to the dyno?

No later than September 26 - that's my drop-dead date.  If I can't get it sorted then, I'm stayin' home.  If it looks good, I'll keep it stored on the trailer and be down the road the next weekend.
Title: Re: Milwaukee Midget
Post by: Tman on September 08, 2012, 04:57:18 PM
Good luck! :cheers:
Title: Re: Milwaukee Midget
Post by: 38flattie on September 08, 2012, 06:47:47 PM
Good luck Chris-I'm sure rooting for you!
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 09, 2012, 08:42:01 AM
Ah, yes – the piddly little things that can burn a half day of vacation – but they are done.
Dave at Streets Chassis pointed out to me that the lap belt was drawing over the edge of the seat and not giving direct pull to my hips.
Seat notched.
He also pointed out that the nylon tube for the oil pressure gauge would get me a finger waggin’ in tech.
Replaced with brass tubing.
When Dave put the new crossmember in, he had to move the brake line.
Brake line rerouted and reattached.
I also realized that with the addition of the net and the head restraint, along with racing gloves, it would be difficult at best to reach over my left shoulder to open the door.
Lanyard installed.
No pics tonight, but I’m getting better at this – I made it to the liquor store BEFORE I ran out of beer, and BEFORE they closed.
Timing is everything.
Ah yes, progress, always good.  And besides, who else gets to do the scut work besides the owner/driver??   Supremely glad that your liquor store run timing is hitting stride.

Best thing about San Antonio: (other than seeing my youngest graduate @ Ft. Sam Huston) San Antonio was totally free of smushed Armadillos.
Worst thing about San Antonio:  The temperature of 104 degrees/105 degrees (record heat) every day........

On to more important matters.  Clutch slave arrived in Saturday mail, no cam spec sheet in box.  Will mock up clutch slave plumbing on spare trans later today and post photo for you to check out.  I'm planning on machining up a remote bleeder block at the machine shop on Monday.

Have received all the bits for water pump drive and I am planning to drag the mockup & the bits to the machine shop on Monday to modify the drive arbor, spacers, etc & refit the crank trigger.  Unsure of whether all maching can be done in 1 day, may need to spend some additional time.  Were you using all 3 mounting bolts for the crank sensor mount plate?  I don't like the idea of only using 2 of the 3 bolts.  Is something in the way?  I would prefer to mount the pump drive closest to the damper (to minimise the loading on the water pump bearings) & the crank trigger in the front of the assembly.  Is there clearance to extend the trigger sensor mounting forward?  May need to reverse this in order to have adequate clearance.  Are there any photos of the front engine bay?  Will check previous pages.  The photos of Harry Gentry's Huffaker prepped Midget show limited clearance...........

If you ever travel to San Antonio, you need to grab a bite @ the Josephine St. Cafe.  Your kind of place.  Might not work for Mrs. Midget though.........
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2327.jpg)
 :cheers:
Fordboy


Title: Re: Milwaukee Midget
Post by: Freud on September 09, 2012, 11:14:28 AM
I turned the streetlight on.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2012, 02:08:41 PM
If you ever travel to San Antonio, you need to grab a bite @ the Josephine St. Cafe.  Your kind of place.  Might not work for Mrs. Midget though.........
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2327.jpg)
 :cheers:
Fordboy

Ah, my vegetarian bride.  Although she DID develop a taste for Paddy's and Jameson's when we were in Ireland.  I wonder if they make a Chicken Fried Tofu like the Palomino in Beerhaven . . .  :roll:

http://palominobar.com/

Cowboys, hot rods, cafe racers and vegan entrees.  Somehow, the place is always packed.

Set it up for 3 mounting bolts - I had changed it to 2 to clear the old fan belt from the alternator - I'd just as soon have the stability on the timing sensor.

Here's a top side view of the old crossmember and the tight clearence on the front of the timing wheel -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4423.jpg)

And here's one showing the centerline of the crank with respect to where it lines up with the steering rack, the top of which sits 1 1/2 inches above the old crossmember -


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4424.jpg)



The notch is 7 1/2 wide across the top, 5 1/4 at the bottom of the notch, and 2 3/4 from the top of the crossmember to the bottom of the notch.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4781.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4780.jpg)

Is that enough room?

By the way - that's the driveshaft loop as you look up the tunnel.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2012, 04:09:38 PM
Oh, so THAT's why Fordboy hasn't returned my call -

Bears 41 - Colts 21, 6:08 left in the last quarter.
Title: Re: Milwaukee Midget
Post by: Tman on September 09, 2012, 04:29:33 PM
Chris, Carla cleaned out the fridge and found ONE LAST Sprecher Amber! Much enjoyed while listening to Glens interview!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2012, 04:39:29 PM
Chris, Carla cleaned out the fridge and found ONE LAST Sprecher Amber! Much enjoyed while listening to Glens interview!

It's killer on tap, great in the bottle, but it's the one beer I've ever had that actually tastes better in the can.  Can't explain it, but Randy Sprecher is a wizard, and a world-class brewmaster.

I was glued to that interview - the depth of Glen's understanding of this sport and his generosity with his comments and observations is second to none.  And Max, you've got a career in interview broadcasting if you want it.

Well played, gentlemen!
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 09, 2012, 04:47:31 PM
X2!!!

I kept saying to myself, "Well you'd better get going", but it wasn't going to happen as long as those two were on the air.

Awesome job gentlemen.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Moxnix on September 09, 2012, 06:57:53 PM
All the key equipment was supplied by MM, including the experience to give us a paradim shift in quality.  Many fingers in the pie and the listeners are key. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 09, 2012, 07:03:12 PM
Oh, so THAT's why Fordboy hasn't returned my call -

Bears 41 - Colts 21, 6:08 left in the last quarter.

da Bears 41 - Colts 21,  FINAL.

Midget,

Didn't return your call because I was driving back from Lake Geneva, WI, from my great nephew's baptism.  Mr. & Mrs. Fordboy were the Godparents.........don't ask........

But now back at the ranch, changed into work duds, (camo, of course) & checking build diary.  Photos of engine bay provide details I needed.  Mounting order will be crank trigger first, w/pump second & more forward, based on photos.  Water pump bearings will have to deal with the offset loading.

Have already countersunk crank trigger bracket so 3/8ths fhsc now beneath the surface to allow more trigger pickup sensor adjustment.  Will press w/pump drive flange forward a bit if necessary.  Will put a preliminary photo up with the next post.

Keeping one eye on San Fran Vs. Pack.........
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 09, 2012, 07:07:07 PM
Freud,

Thanks for the streetlight!!   Photoshop/photo editing is something I need to learn.   Have to edit my mom out of all those family photos...........
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2012, 12:10:43 AM
Getting all fancy –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4783.jpg)

The A/F gauge will be a nice addition moving to 4300 feet above sea level.  The sensor is also wired into the XDI-2, which will let me data log the dyno runs.

Soldered into place.  I do my fair share of soldering at work, but trying to keep everything straight under the dash and working around the cage has given me sore knees, sore eyes, and a sore back.

But it’s checked off of the list.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2012, 10:55:00 PM
Correction - the A/F sender is NOT hooked up to the XDI-2, it has its own 9 pin D-port.

The WinTEC Dashboard has an A/F Function on it, but I'm not going to try to figure out how to make both the XDI-2 and the A/F gauge function off of the same hardware before October.  If it gets to lean, I'll just READ THE FRICKIN' GAUGE and back off.

Besides, the dyno has an A/F sensor.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 11, 2012, 09:04:28 PM
REMOTE CLUTCH SLAVE CYLINDER BLEEDER:

Midget,

The fruit of a few hours Monday @ the machine shop.  Since a picture is worth a thousand words, see below:

Option 'a'  -4 Aeroquip straight with 45 degree hose end:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2351.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2349.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2350.jpg)

Option 'b'  -4 Aeroquip 90 degree fitting, no hose end shown:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2354.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2356.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2355.jpg)

remote bleeder block (can be mounted anywhere via two 1/4" diameter bolts.)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2357.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2358.jpg)

Just need to connect the slave cylinder fitting to the bleeder block fitting with a -4 Aeroquip line.  Pick which version you want to use & let me know.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2012, 09:33:38 PM
So when will it be back from the chrome shop?  :|


Just kidding - that's perfect.  Option B on the bleeder hose - it has to duck out from under the blow blanket.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 11, 2012, 09:35:06 PM
NEW CAM PRELIMINARY EVALUATION

Midget,

Have just taken a few minutes to look over the data sheets you sent me which I received in Monday's mail.   Initial info looks good of course, because it was tailored to what could be accomodated by the current build geometry.  The valve lifts (inlet & exhaust) @ TDC are within the spec given, so that's all good.  Printout specs for lift @ TDC allow for some slight variance in cam timing, which appears to be as much as +/-3 crank degrees.  What needs to be determined now, (on build-up) is the actual valve to piston clearance at the closest points, at a specific cam timing.  This is going to be 8/10 ATDC inlet; 8/10 BTDC exhaust, coupled with the minimum V/P clearance you can tolerate.  I expect that this will all workout OK as it appears this "experimental grind" is exactly what is needed.  When given defining parameters, no one has been better for me over the years than Dema. What may not be obvious right now is the shape of the area under the net valve displacement curve.  It can be plotted by hand or @ Mel's.

Just a reminder for those who are following along, MAX that can be tolerated:
(http://i1267.photobucket.com/albums/jj549/fordboy628/MidgetSpreadsheet02001.jpg)

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 11, 2012, 09:38:23 PM
Chrome???

Can you get it chromed by "one of them Keno girls?"     :-D

 :cheers:  going back to my Leinie Octoberfest
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2012, 09:50:40 PM
Chrome???

Can you get it chromed by "one of them Keno girls?"     :-D


I've met a few girls from Kenosha, but I understand that their specialty is in removing chrome . . .

That's what I read on the wall of the stall at the Brat Stop, anyway . . .
Title: Re: Milwaukee Midget
Post by: Tman on September 12, 2012, 12:42:04 AM
fordboy makes me feel dumb!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2012, 12:53:33 AM
fordboy makes me feel dumb!

Trent, I've said it before, and I'll say it again - He knows where the bear poops in the woods, and every time I went back to check, I found bear poop.

And it was always right where he said it would be . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2012, 01:32:16 AM
Carb linkage – DONE.

I’m borrowing my brother-in-law’s rifle cleaning kit on Wednesday to clean out the cam, and I’ve found a brass tube insert which will block off that silly oil hole that causes the cam to act like a garden sprinkler.

Check list:

Head Gasket – ordered 9/5
Net sent back to Stroud 9/10
Cooling System plumbing – TBD upon engine reinstall
New harness – Coming back with net from Stroud
Head Restraint – on Skeeter’s bench – this weekend, I think
Gloves, Hans – Pegasus – next week
Pushrods – length will be determined this Friday – order next Monday
Roll cage padding – done
Window latches – need Hartwell template
Alignment – they’re going to love me when I roll it off the trailer at the Firestone shop on Capitol Drive, but they said they’d do it
Finish assembling engine and checking for pushrod length – this Friday
Install engine and transmission – Sunday
Pale of 114 octane – maybe I’ll grab that tomorrow on the way out to my brother-in-law’s
Dyno – 9/25-26
Bonneville – October 2

Wayno - bring your harmonicas.
Title: Re: Milwaukee Midget
Post by: Tman on September 12, 2012, 11:31:48 AM
On the latches, I was just thinking that you could get a good template by photocopying one. I have done this on various projects.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2012, 11:47:28 AM
On the latches, I was just thinking that you could get a good template by photocopying one. I have done this on various projects.

Talk about making someone feel dumb . . .  :-o

Yeah, that'll work!

Thanks, Trent
Title: Re: Milwaukee Midget
Post by: Tman on September 12, 2012, 12:37:59 PM
On the latches, I was just thinking that you could get a good template by photocopying one. I have done this on various projects.

Talk about making someone feel dumb . . .  :-o

Yeah, that'll work!

Thanks, Trent

I should have thought of it earlier, like I said I have used the method for many things. Reading your puchlist made me remember it!
Title: Re: Milwaukee Midget
Post by: grumm441 on September 12, 2012, 07:42:21 PM
On the latches, I was just thinking that you could get a good template by photocopying one. I have done this on various projects.

That's what photocopiers are for
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2012, 01:02:11 AM
The suit came back today, nicely repaired leg cuff and slash pocket, and recertified.

Head gaskets arrived – yeah, I bought a spare.

Photocopied my Hartwell latch for a template – drilled the holes and I should have those installed tomorrow night.

Trent, you're a genius.

Most importantly, I choked off the lawn sprinkler.  I took a piece of 7/32 brass tubing and slathered it up with JB Weld and inserted it down the hollow of the cam.  As it approached the center cam journal, I took a syringe and filled it with JB Weld and injected it in the feed hole as I pressed the tubing in, cleaned up the mess, and let it set.

About 20 minutes later, I noticed it had expanded and was coming back out the oil feed hole, which told me it was catalyzing.  I cleaned it up, and took a tooth pick and scooped out the oil feed hole just a touch.  I also checked the feed holes on the lobes and did the same thing -

It’s set now -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4787.jpg)

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 13, 2012, 07:52:46 AM
Chris, I was going to say copy the latch, too but I was stuck with an epiphany on why there are so many more rusty trailer hitches around Kenosha!  :-o
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2012, 08:01:17 AM
Midget,

Nice job choking off the lawn sprinkler.  Con-rods #2 & #3, who were about to die, salute you!!!   Will dig out a stock cam & post a photo later today or tomorrow.

Off to the shop today to finish off the crank trigger/water pump drive.  I will pickup a new crank bolt, once I know the length.

Will be incommunicado tonight, 7pm - 10:30pm, 50% chance of being elated or annoyed thereafter.   Call at your own risk.........

Hasta la vista, baby......
Fordinator
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2012, 10:15:34 AM
Chris, I was going to say copy the latch, too but I was stuck with an epiphany on why there are so many more rusty trailer hitches around Kenosha!  :-o

Apparently, Fordboy and I hit upon the same reference coming from two entirely different angles.  My Bear backing friend from SOUTH of the Cheddar Curtain, and by default, Kenosha, was referring to a Willie Nelson line from the movie, "Electric Horseman" - a movie I haven't seen front to back, and on the occasion that I caught glimpses of it, it was on a local TV station, which would have certainly edited out the following quote from the Red Headed Stranger -

http://stillisstillmoving.com/willienelson/famous-willie-nelson-movie-lines-electric-horseman/

I, on the other hand, having lived in Southeast Wisconsin for better than 30 years, am aware of the often maligned, and certainly undeserved reputation of certain women from what was once Wisconsin's epicenter of automotive development, Kenosha.  And while the innuendo was the same, my abbreviation of "Kenosha" to "Keno" was a linguistic acrobatic which I developed through associations with musicians, club owners and other ner-do-wells and ruffians.

Same result, different approach - "IF all you want is the skin off the cat, it really doesn't matter HOW you skin the cat."  

As to the accumulated rust on Wisconsin trailer hitches, I'll attribute that to salted highways in the winter and a hording mentality by our motorcycle producing friends about 25 blocks away, who have a propensity to chrome EVERYTHING.


Will be incommunicado tonight, 7pm - 10:30pm, 50% chance of being elated or annoyed thereafter.   Call at your own risk.........

Fordinator

I will Aaron the side of caution.

Rodgers, that.  WILCO, over and out.

Title: Re: Milwaukee Midget
Post by: theazoldcrow on September 13, 2012, 10:30:44 AM
 :?
From an old radioman in the Navy,,,,,"Over, and out" is HIGHLY incorrect !  It means, "Go ahead and transmit,,,,,I'm sigining off"   Just sayin' !
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2012, 10:39:42 AM
:?
From an old radioman in the Navy,,,,,"Over, and out" is HIGHLY incorrect !  It means, "Go ahead and transmit,,,,,I'm sigining off"   Just sayin' !


... --- .-. .-. -.--   .- -... --- ..- -   - .... .- -   - .... . .- --.. --- .-.. -.. -.-. .-. --- .--

 :oops:
Title: Re: Milwaukee Midget
Post by: SPARKY on September 13, 2012, 10:42:21 AM
duuuuah
Title: Re: Milwaukee Midget
Post by: wisdonm on September 13, 2012, 11:50:03 AM
Since we're talking about beer, I have lived in Milwaukee and even did a short stint at the G. Heileman Brewing Company in La Crosse, while in college. I am a Wisconsin beer drinker through and through. However, I was wondering if you could do me a wee favor?

There is a Milwaukee ex-pat that started the first modern brewery
in the State of Utah. It's the Wasatch Brewery, located in Salt Lake City. They make a dark ale that is so smooth. It's called Polygamy Porter. "Take some home for the wives". If you could bring me 2 cases, I'll buy you 1.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2012, 11:55:17 AM
Don - I've had it and it's really good.

Okay, I'll put that on the shopping list.

I think their other tag line is, "Have another".  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 14, 2012, 12:55:58 AM
WATER PUMP/CRANK TRIGGER DRIVE PORN!!!

Whilst contemplating how to get back 3 1/2 wasted hours of my life or terminating sports fandom or terminating life altogether, I decided things were getting too complicated.  Resolved: 1) not to return to Cubs fandom universe; 2) going to start watching lingerie football, 'cause those chicks are probably tougher than the Bears O/line........but I digress.......

Midget, et all,

Submitted for your perusal are the fruits of several more hours @ Apex Automotive, AKA, the friendly machine shop........
Since a picture is still worth a thousand words:

Modified crank trigger bracket assembly:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2368.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2369.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2370.jpg)

Water pump/ignition trigger drive parts:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2371.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2373.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2372.jpg)

Water pump drive/crank trigger porn:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2365.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2366.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2363.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2367.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2364.jpg)

Ta ta for now, congrats to Pack for kickin' Bears keister.........
Fordboy

edit: I really like this water pump drive ratio a LOT better than the stock ratio.........& another project off my bucket list............. :-D F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2012, 01:23:35 AM
Maybe Clay Matthews should get a job as a bag boy at Jewel/Osco.  He seems to know a thing or two about sacks.  I can’t brag on this game, though.  If this game were a Prom date, the dance would be held at the Kenel Club.  It’s a whole lot of ugly when your punter has a better completion average than your QB. 

Fordboy, your mathematical capabilities are only surpassed by your engineering skills:  That’s a sweet set-up, and it will easily clear the crossmember.

I see what you mean about the belt over the pulley, but I’m not worried – the pump won’t be spinning that fast, and I’m not driving it that far.  I’ll keep an eye on the bearings.

See you tomorrow, we’ll drown your sorrow.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 14, 2012, 01:38:16 AM
Midget,

Thanks for the kudos, I like to think of myself as bein' able to cipher & whittle........

Call in am with any last minute requests, will hit the underground railway @ noon.......
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 14, 2012, 01:48:17 AM
Midget,

Have a couple of small things to do Friday (today!!) am on your bits.  May be in garage on machines, call back if I can't get to phone in time.  Probably won't catch my tie in drill press or lathe on purpose....... :cry:
F/B
Title: Re: Milwaukee Midget
Post by: SPARKY on September 14, 2012, 02:24:43 AM
100 pages of posts :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 14, 2012, 02:32:55 AM
And I'm really enjoying be allowed to look in on the interaction between FB and MM. I think they're going to prove to be an awesome team.  :-D :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 14, 2012, 08:19:24 AM
And contrary to local lore, in spite of the circumstances, the sun has risen this morning, south of the Cheddar Curtain............

Midget,

As promised photo of "non-lawn sprinkler" cams.  BOTH are steel cams.  Upper cam is a KC595 ground on a KC blank; lower cam is a stock "spyder" drive 1275 cam ground on a BLMC blank.  NO extra oiling holes on either camshaft.........
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2374.jpg)
It continues to be my opinion that wear problems with steel cams are a result of improper cam/lifter "break-in" procedures and/or incompatible material specifications.  (Refer to my previous post, edit:[reply #1168 on page 78] ,in Midget's Build Diary regarding this subject.)  There is so much oil "raining" off the rotating masses inside the crankcase at typical racing speeds, the issue is not lack of lubrication (except at very low rpm's) the issue is one of controling the amount of oil in the crankcase.  This is why dry sumped engines typically pickup horsepower.  (er, ponypower, for BMC's)  You don't want your crank assembly to be a high rpm butter churn......     Leave a crankcase cover off or crankcase plug out and rev your engine to peak rpm if you don't believe this to be true.

Gotta go, lots to do this am AND it's time to change the bandages on my wrists.........
F/B

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2012, 10:05:45 AM
100 pages of posts :cheers:

A couple of them even include discussion about the car . . .

Thanks for coming along for the ride - it's going to get real interesting in the next few weeks.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Moxnix on September 14, 2012, 10:42:55 AM
Racer build and beer thread, what's not to like?!
Title: Re: Milwaukee Midget
Post by: Tman on September 14, 2012, 12:24:36 PM
Dont let me forget I need to send you that beer sampler! :oops:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2012, 01:14:08 AM
Woah – can we say productive day.

Took a half day at work, caught up with Fordboy at McBob’s for lunch, and we headed over to the Conrad Hilton to get at it.

In anticipation of getting the cam timed in, I spent a few hours last night cleaning out the engine building room, which used to be my control room for my studio.  Splayed out the tools, cleared out the stuff-n-junk I figured would be in the way, and figured we’d just dig in.

For the next few hours, the conversations went like this –

FB – “I need the nut for the cam.”

MM – “That should be . . . well, I’ll check the garage.”

FB – “Have you got a 1 5/16 socket?”

MM – “Let me go check in the garage.”

FB – “I can’t believe they made this cam sprocket without a timing mark.  Do you have a center punch?”

MM – “You bet, it’s in the toolbox with the taps and dies – let me run out to the garage and get it.”

FB – “Do you have a brush that we can use to apply lube to the lifters?”

MM – “Would a small paint brush do the trick?”

FB - “Yeah, that should work.”

MM – “I think I saw one out in the garage – let me go check.”

FB – “I went ahead and tapped the damper so you can use a steering wheel puller to get it off.  We’ll need three ¼ 20 bolts about 2” long”

MM – “Almost every other bolt on this car is ¼ fine”, I said, looking over at the coffee can full of ¼ -28’s I had brought down from the garage the night before, just in case we needed them.
 
A quick road trip to Advance Auto netted the only package they had.  This time, we got lucky – they come three to a package.
Of course, the best one was when the pushrod fell into the block, and I realized that I had forgotten to install the aforementioned lifters.

FB – “Do you have the old head gasket?”

MM – “I think that’s . . .”

There will be more, but at the moment, I’m having difficulty uploading Fordboy’s pictures to Photobucket.  I’m going to try my other computer – it’s got to be around here, somewhere – I was just using it the other night to program the A/F sending unit and ignition curve.  I think I know where it’s at . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2012, 01:56:09 AM

Just a reminder for those who are following along, MAX that can be tolerated:
(http://i1267.photobucket.com/albums/jj549/fordboy628/MidgetSpreadsheet02001.jpg)

 :cheers:
Fordboy

We're in really good shape, considering we’ve got .0065 pop up on the pistons and that I shaved the head .060.  Additionally, the cam Dema built actually has more lift than the SPVP-5 it replaced.  Cam is dialed in at 105.25 degrees.

Piston clearances @ plotted points

Intake –
TDC   .091
5 ATDC   .071
8 ATDC   .064
10 ATDC   .061
12 ATDC   .060
15 ATDC   .063
20 ATDC   .076

Exhaust –
20 BTDC   .100
15 BTDC   .087
12 BTDC   .085
10 BTDC   .087
8 BTDC   .089
5 BTDC   .096
TDC   .115
5 ATDC   .144

I realize this would be much more difficult to calculate with canted valves, but it’s much more satisfying than trying to measure the thickness of a piece of squashed modeling clay.

Fordboy, thank you again for the help!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 15, 2012, 10:09:37 AM
Midget & Mrs. Midget,

Thank you again for being such gracious hosts!!   I was wined (beered?) and dined to more than contentment.

Alternating between engine building, dining & thirst quenching, (and running back & forth to the garage) a good amount of engine assembly progress was made by the elves.   Consisted mostly of the checking/adjusting/verifying cam timing and valve to piston clearances which Chris has described in the earlier post.  What do you think of bent wire cam timing pointers now buddy???  How cool is it to send a cam grinder your max specs AND have him get within .010"/.020" of the maximum your jewel can fit???   Kudos to Elgin for a job well done.

I also wanted to add some photos and I am also unable to upload to Photobucket.   Will try again later.

Thanks for the lunch, beer, comraderie, beer, pizza, beer........         (uh oh, I sense a trend developing.............)
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2012, 11:15:59 AM
Today’s agenda – Bolt this donk together and see if I can’t sucker some poor neighbor kid into helping me get it out to the garage.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 15, 2012, 01:43:52 PM
WE DON'T GOT TO SHOW YOU NO STINKIN' BENT WIRE CAM TIMING POINTER!!!

Midget, et all,

Since a picture is still worth well over a thousand words, cogitate on these:

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2378.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2379.jpg)

Next time you suspect you bent the flimsy bent wire pointer you have been using to time your cam(s), whip up a set-up based on this idea.  This sturdy setup will preserve (not if you are a racer already) your sanity...............
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 15, 2012, 06:31:58 PM
FROM DEEP IN THE BOWELS OF THE LAIR OF THE MILWAUKEE MIDGET..........

               Cam timing setup in situ:                                                            Engine elf busily tinkering away.........
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2380.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2381.jpg)

               Engine elf continues to tinker............                            Engine elf finds myriad of uses for precision measuring devices
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2382.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2383.jpg)

Note the obligatory ration of PBR......Some elves simply cannot be enticed to perform labor without rations, go figure.......

Good afternoon & evening, bunches accomplished my friend.  Hope you learned a few new things.  (Like 1/4 - coarse thread bolts can be handy sometimes........................., even on a veddy Briddish car.)
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on September 15, 2012, 07:00:03 PM
PBR, drinking one right now while working on the lakester!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2012, 08:53:21 PM
PBR, drinking one right now while working on the lakester!

Assembly lube, my friend.  It gives one something to do when they stand back and ponder . . .

I’m not familiar with the whole Gilmer drive set-up, so clue me in.  Click on the pic and it takes you to the movie –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/th_DSCN4788.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/?action=view&current=DSCN4788.mp4)

Is this too much slack?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2012, 10:56:35 PM
Gone about as far as I can until my buddy, lead singer, all-around good guy, Aaron, stops by tomorrow morning to help me fish this lump out of the basement.

So I took on another issue.

Fordboy had been thinking about building up a SAAB slave cylinder for the Midget, but time is running out, so I’m making do with the old system.  It was a little clunky, the shifts, requiring almost complete travel of the pedal to the floor before disengagement.

When he stopped up yesterday, he brought me back my clutch fork for the mock-up he has been doing.  He suggested I change it out.

I was nothing short of shocked as to how much tighter this set-up is compared to what I had been running.  The fulcrum bearing on the old one was shot, the yoke was oval, and the clevis pin – well, look for yourself –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4790.jpg)

I’ll pick up a new pin at the hardware store tomorrow, but again, it’s those stupid little details . . .
Title: Re: Milwaukee Midget
Post by: Geo on September 16, 2012, 12:04:32 AM
Quote
When he stopped up yesterday, he brought me back my clutch fork for the mock-up he has been doing.  He suggested I change it out.

I was nothing short of shocked as to how much tighter this set-up is compared to what I had been running.  The fulcrum bearing on the old one was shot, the yoke was oval, and the clevis pin – well, look for yourself [quote/]

Those are made from weareasyium an alloy used in all cars of your vintage. Many a linkage part have I replaced. I seem to have developed a 7th sense for noticing this type of wear without actually looking at the part. Thanks for reminding me of this...  :-P

MM & FB, I'm here lurking and enjoying. Thanks for sharing.

I had been trying New Belgium 1554 this past week while working on the Jag. Things seemed to take longer an felt slightly off, like the gravitational field had shifted. Had to stop at the store on the way to the pig party and pick up my old standby Newcastle!

It was the year of the Lotus at the pig party. A gathering of racers, auto trade people, gearheads and special invites we hope to convert. Sports cars mostly with a few bikes.  This year an old 65cc DKW and a new 1600cc BMW. However, the Loti were awe inspiring. I do not remember ever seeing so many in one place.  An air burning Espri in black with all the creature comforts to spartain 7s in all colors.

Geo
Title: Re: Milwaukee Midget
Post by: Geo on September 16, 2012, 12:11:50 AM
Quote
When he stopped up yesterday, he brought me back my clutch fork for the mock-up he has been doing.  He suggested I change it out.

I was nothing short of shocked as to how much tighter this set-up is compared to what I had been running.  The fulcrum bearing on the old one was shot, the yoke was oval, and the clevis pin – well, look for yourself

Those are made from weareasyium an alloy used in all cars of your vintage. Many a linkage part have I replaced. I seem to have developed a 7th sense for noticing this type of wear without actually looking at the part. Thanks for reminding me of this...  :-P

MM & FB, I'm here lurking and enjoying. Thanks for sharing.

I had been trying New Belgium 1554 this past week while working on the Jag. Things seemed to take longer an felt slightly off, like the gravitational field had shifted. Had to stop at the store on the way to the pig party and pick up my old standby Newcastle!

It was the year of the Lotus at the pig party. A gathering of racers, auto trade people, gearheads and special invites we hope to convert. Sports cars mostly with a few bikes.  This year an old 65cc DKW and a new 1600cc BMW. However, the Loti were awe inspiring. I do not remember ever seeing so many in one place.  An air burning Espri in black with all the creature comforts to spartain 7s in all colors.

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2012, 01:48:39 AM
I had been trying New Belgium 1554 this past week while working on the Jag. Things seemed to take longer an felt slightly off . . .

Geo, you're working on a Jaguar - don't be blaming the beer.

Weareasyium Alloy, eh?  A peculiar forging it makes.  You can't shape it, you can't weld it, and you can't break it, but through some Merlinesque alchemy, the only thing that will cause it to wear is inclusion as a component on a British car.

With a new pin, it looks like I'll probably pick up about 3/16 of an inch of travel at the pressure plate at full disengagement.

Yeah, it was that sloppy . . .

I aspire to a Lotus - some day . . .

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2012, 05:37:25 AM
THEM CHANGES.....penned by Buddy ("belt drive") Miles

I’m not familiar with the whole Gilmer drive set-up, so clue me in.  Click on the pic and it takes you to the movie
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/th_DSCN4788.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/?action=view&current=DSCN4788.mp4)
Is this too much slack?

Midget,

It's a bit more slack than I'd like & more than I had on the mockup block.  Keep in mind that very small differences (like .010"/.015") in center to center spacing of the shafts, gives you double the difference in belt slack.   (.020"/.030")   This, coupled with your slack on the timing chain, convinces me your crank has been "dropped" in the block.   Undoubtedly it happened when block was line-bored/line honed.   Bottom line is: crank is now "slightly" higher in the block, creating small problems you have to deal with, such as the timing chain tensioner.........

Possible solutions:

1)  You could remove 1 of the water pump dowel pins, allowing the water pump to "pivot" on the remaining pin, to adjust the tension.  Or you could drill/ream the dowel hole in the pump oversize for clearance.   You may have to elongate the water pump mounting bolt holes (or drill them oversize) in the pump to get enough adjustment.  edit: I have found it very difficult to remove some of the rusted in dowel pins, so you have to be careful here.

CAUTION:  This would need to be done carefully as the pump does not have excessive material around the bolt/dowel holes, AND, you will need to check that moving the pump centerline like this does not bind the impellor against the water pump opening in the block, AND, you'll need to make "darn" sure the raised water pump does not interfere with the bottom of the head!!  Don't laugh, I've seen this happen, good luck keeping a head gasket intact if you have this problem!!!!

If the water pump impellor binds against the block: I have cut down the impellor diameter "slightly" (.020"/.030") to solve this.  Can be done on a lathe.   OR, you could grind a bit from the opening in the block.

2)  You could remove both of the water pump dowel pins as above.  (Or drill/ream both dowel pin holes oversize.)  I'm pretty sure the water pump mounting holes would need to be elongated/slotted for this.  Heed cautions above.

3)  You could ignore it.  It is a toothed belt, as opposed to a v-belt, so it will not slip.  I don't recommend this method.  I can take a closer look at it when I next travel the "underground railway".

Have used all 3 methods above at various times, on various engine types.  Method 3 most useful when at racetracks............

Also, please tell me that you are using flat washers under the mounting bolts for the aluminum water pump cog, and not your beloved, veddy Briddish "lock" washers.............. These 4 bolts need flat washers & safety wire.  I'll drill some allen bolts for safety wire if you can't get drilled head bolts locally.   Does the 3rd fhcs for the ignition plate need to be shortened?   Can do at Apex (machine shop).   Let me know on both.
 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2012, 10:40:05 AM


Also, please tell me that you are using flat washers  under the mounting bolts for the aluminum water pump cog, and not your beloved, veddy Briddish "lock" washers.............. These 4 bolts need flat washers & safety wire.  I'll drill some allen bolts for safety wire if you can't get drilled head bolts locally.    Does the 3rd fhcs for the ignition plate need to be shortened?    Can do at Apex (machine shop).   Let me know on both.
 :cheers:
Fordboy

Yes, along with lock washers.

Still need to pick up the last bolt at work - will stop by and do that today.
Off to breakfast, and to pick up the Mopar from the shop.
I'm becoming a fan of option 3, and I agree with your assessment - which also explains the need for the tensioner on the cam chain. 

A wise move - picking up that extra belt.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2012, 01:35:35 PM
Yes, along with lock washers.

Still need to pick up the last bolt at work - will stop by and do that today.
Off to breakfast, and to pick up the Mopar from the shop.
I'm becoming a fan of option 3, and I agree with your assessment - which also explains the need for the tensioner on the cam chain.  

A wise move - picking up that extra belt.

Midget,

A humble "beg your pardon" about the lock washers.   Will drill 4,  1/4 x 28tpi x .75"L allen bolts for safety wire, for use on pump pulley for my penance.   (It's an "Our Lady of Perpetual Guilt" thing.......     don't ask.)

Likelyhood of availablility for 3/8ths pitch, 225 length x 3/4" wide gilmer drive belt on the salt:    01%
As above in Wendover, Utah:                                                                                                  10%
As above in SLC, Utah:                                                                                                           50%
Peace of mind from spare w/pump belt packed with tools and other bits brought along to salt:     Priceless

I think I've mentioned before, been doing this a loooong time.

FYI:  Planning to be @ Apex (the friendly machine shop) 1/2 the day on Monday.

Will tell you about the Fox Lake, IL  wine & beer walk when I see you.  It was a good time, excellent weather.  Perhaps you & Mrs. Midget will consider it for next fall.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2012, 02:08:34 PM

Will tell you about the Fox Lake, IL  wine & beer walk when I see you.  It was a good time, excellent weather.  Perhaps you & Mrs. Midget will consider it for next fall.
 :cheers:
Fordboy

Illinois wine?  Chateau Du Page?  DeKalb Cellars Gran Cru?  :?

Put us down for two!  :wink:

 :cheers:
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on September 16, 2012, 02:37:51 PM
As a former H & G Prod. Spridget flogger, i am enjoying your build process,,

I have not been thru' the whole thread, but curious, what rear gear are you using?

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2012, 04:48:52 PM
As a former H & G Prod. Spridget flogger, i am enjoying your build process,,

I have not been thru' the whole thread, but curious, what rear gear are you using?



I've have friends running Production and Vintage Spridgets, but this one tends to confuse and confound them.

I'm running a 4:22 open dif out of an old Bugeye.  The idea being with the short stroke (2.45"), I'm looking for peak power at ~7800, which would put me at the record (121.779 mph) with 22" tires.  It's kind of a variation on the 970 Mini Cooper S/Formula 2 spec.  I'm right at 999 cc's, which is I/GT in SCTA lingo.

And I'm at a standstill on the install - I just stripped a flywheel bolt.  :cry:

Excuse me while I go to the Fastenal Website.

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2012, 07:52:20 PM
Midget,

Not to get sidetracked on this, but there are several good Illinois specialty wineries.  Even more micro-breweries, but you knew that already.......

If you are using stock flywheel bolts, I have a few spares you can have.  Call me on your timing for a cheddar curtain run.

In the meantime, think about what else you need that I might have.    :-D
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2012, 11:32:38 PM
In order to get this engine in by the end of Sunday, I'm temporarily switching to Mountain Time.

Thanks for the pile-o-parts, Fordboy.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2012, 01:58:13 AM
Dr. Who, I ain’t.  But until I get a handle on this time travel thing, or at least find a good deal on a used TARDIS, this will have to do -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4791.jpg)
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 17, 2012, 04:23:36 AM
Midget,

Well, at least you are 3 days ahead of waiting for replacement flywheel bolts from some source.   Sorry about the distance of the round trip.   Bet you're glad I don't live in Cleveland..........   (er, I'm glad I don't live in Cleveland.)
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on September 17, 2012, 07:55:57 AM
Chris, are you going to the Ohio Mile?

Engine is coming along great! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2012, 10:45:07 AM
Chris, are you going to the Ohio Mile?

Engine is coming along great! :cheers:

World Finals.  You're headed east, and I'm headed West. Two ships, same quest.

Buddy, did you find tires?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2012, 10:49:17 AM
So my fastenal order arrived.  I open the package, and instead of a 5/16-24 3 1/2 cap screw, I have a 1/2 x 1/2 fine cap screw.

 :-o
 :|
 :x


They're next day airing one to me from Indy.
Title: Re: Milwaukee Midget
Post by: Freud on September 17, 2012, 10:49:25 AM
Congratulations on 100,000 views on your diary.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2012, 10:55:51 AM
Congratulations on 100,000 views on your diary.

FREUD

Half of them were mine . . .  :wink:
Title: Re: Milwaukee Midget
Post by: Will@Apex on September 17, 2012, 02:55:50 PM
FYI:  Planning to be @ Apex (the friendly machine shop) 1/2 the day on Monday.

Don't let him fool you, we're not that nice  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2012, 04:28:07 PM
FYI:  Planning to be @ Apex (the friendly machine shop) 1/2 the day on Monday.

Don't let him fool you, we're not that nice  :-D

Just give the baby his bottle, and burp him before he drives home.

Seriously, thanks for making the space available to him - I've been the recipient of his work, and it's world class.  8-)
Title: Re: Milwaukee Midget
Post by: Freud on September 17, 2012, 11:29:42 PM
You have had 179 views today.

That's strong.

Congratulations.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2012, 01:11:48 AM
Thanks, Freud.  I'm gratified that it seems to be as interesting to others as it is to me.  

I’m a bit of a romantic, and I like to think I'm following in a tradition that actually started before the SCTA ran at Bonneville.  Land speed records during the 1930's through the 1950's were all but owned by the Brits, and by building an MG for Bonneville, I like to think I'm following in that tradition.

But there's also the American hot rod tradition, of taking a sow's ear and making it fly.  So to that end, I'm pretty certain I've picked a pretty funky pig.

During the mid 1950's and through the 1960's, there seems to have been less of a delineation of cultures between hot-rodders and sports car guys.  The last import to be driven in a NASCAR race before Toyota got involved was an MGA driven by Smokey Cook 1963.  It used to be common to see Jags and Triumphs at a local drag strip.  Seeing TR-8's running against 454 Corvettes and V-6 Capris in Trans Am and IMSA during the mid 1970's - how cool was that?

One of the reasons I took the moniker "Milwaukee Midget" is because when entries are listed in the record books, they list the class, the driver and the team - there is no mention of the type of car it is.  If I can take the Midget past 121.779 MPH, I think it will be equally important that people know, or are able to figure out that the I/GT record holder is an MG.

But let's not get the cart before the horse.

Fordboy - GREAT JOB - WE HAVE CLEARENCE!
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4793.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4792.jpg)

Net due back from Stroud on Tuesday, pushrods will be here Thursday, the auxiliary radiator is being fitted with an AN-8 fitting, and I'll have it back Wednesday.  Still need to get the crank trigger drilled, but it could well be making noise this weekend.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 18, 2012, 03:13:04 AM
"bit of a romantic" ....you got that right. Yes congratulations on 100, 000 views, it has been a great ride so far.

Is there any provision to re-gear the car if you drive straight over the record? You could well be sitting there on Tuesday thinking " **ck it, I'm shooting for 200" :roll:....... I gather the rears are restricted by the wheel wells?

Anyway, hell of a ride so far Chris , soon the duck shoot of 2010 will be but a distant memory and your name will be in the book.

Watchin closely and wishing you well mate.

DrG
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 18, 2012, 06:15:26 AM
If I can take the Midget past 121.779 MPH, I think it will be equally important that people know, or are able to figure out that the I/GT record holder is an MG.          But let's not get the cart before the horse.

Fordboy - GREAT JOB - WE HAVE CLEARENCE!
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4793.jpg)(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4792.jpg)
Still need to get the crank trigger drilled, but it could well be making noise this weekend.  

Midget,

Thanks for the congrats, but the clearance provided by the new front crossmember appears to be just as important as compactly packaging the crank trigger/water pump drive components.  That was a good call by you.   But before we get carried away patting ourselves on the back, (and everybody else who helped out on this project) there does remain a worklist to finish...........      BTW, congrats on getting engine/trans installed.

Some additional thoughts, and since it's 4am, not necessarily in any order:

1)  Is there room in front of the crank drive components to pull the crank damper?  Difficult to tell from photo.   This may be required to drill & tap the ignition trigger wheel properly in phase.   Undoubtably will be required if changing the cam timing becomes necessary.
2)  Did you receive the 5/16th x 24 x 3.5" fhscs?   (I shortened the other one .40")
3)  Does the 3/8ths ignition trigger bracket mounting bolt need to be shortened?   (I expect so.)
4)  Rocker shaft pillar was in yesterday's mail when I arrived home from my 450 mile "trek".   Plan to machine steel replacements on Thursday or Friday.  Will need to know EXACT rocker shaft diameter or have shaft for fitting.
5)  -8 Aeroquip oil line looks good.
6)  Were -4 line(s) long enough/short enough to mount & plumb remote clutch slave cylinder bleeder block?
7)  Mocking up tool & parts for valve spring change-over setup.  Will post photo later today/tomorrow when completed.
8]  Do you have non-projected nose spark plugs available?   You are going to need much colder plugs now that the C/R is up.

That's all I can think of for now, since my brain has shifted itself into neutral..................
Fordboy

Congradulations on 100,000 views & 100+ pages of your build diary.  I've been reading it just for the beer references.............
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2012, 10:36:43 AM
To answer your questions -

1) Is there room in front of the crank drive components to pull the crank damper? Difficult to tell from photo. This may be required to drill & tap the ignition trigger wheel properly in phase. Undoubtably will be required if changing the cam timing becomes necessary.

Yes – plenty.  I’ve already indexed the trigger wheel to TDC and will drop it by Mel today to have the arbor and wheel drilled and tapped.  #10 fine, I think you specified.



2) Did you receive the 5/16th x 24 x 3.5" fhscs? (I shortened the other one .40")

Expecting it this morning.


3) Does the 3/8ths ignition trigger bracket mounting bolt need to be shortened? (I expect so.)

It’s a bit long, but only on one end.


4) Rocker shaft pillar was in yesterday's mail when I arrived home from my 450 mile "trek". Plan to machine steel replacements on Thursday or Friday. Will need to know EXACT rocker shaft diameter or have shaft for fitting.

I’ll dust off the micrometer.

5) -8 Aeroquip oil line looks good.

Parts were cheap, too, courtesy of Fordboy Racing Equipment and Surplus – you’re one-stop-shop for ALL your fitting needs.  Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.  

6) Were -4 line(s) long enough/short enough to mount & plumb remote clutch slave cylinder bleeder block?

QUALITY USED AN-4 LINE, courtesy of Fordboy Racing Equipment and Surplus – you’re one-stop-shop for ALL your fitting needs.  Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.  International sales welcome.  

7) Mocking up tool & parts for valve spring change-over setup. Will post photo later today/tomorrow when completed.

CUSTOM TOOLS DESIGNED AND CRAFTED BY - Fordboy Racing Equipment and Surplus – you’re one-stop-shop for ALL your fitting needs.  Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.

8] Do you have non-projected nose spark plugs available? You are going to need much colder plugs now that the C/R is up.

New plugs, cold enough to chill beer.  I don't remember where I got those . . .  

By the way, Mrs. Midget helped with the engine install.  I love that girl.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2012, 11:00:56 AM
Is there any provision to re-gear the car if you drive straight over the record? You could well be sitting there on Tuesday thinking " **ck it, I'm shooting for 200" :roll:.......

I've got a 3.92 and a 3.50 diff complete, plus gaskets - could be changed out in an hour, but realistically, I'd be the one crawling around on the tarp by myself.  I spent a lot of time sorting out at WOS two years ago, to little avail, and without an enclosed workspace, bench, and an extra mechanic, anything beyond changing out a pair of jets or dialing in an advance curve would be a bit frustrating.

Tweeking, adjustments, maybe as far as pulling the head, yes.  Anything much beyond that, it goes back on the trailer. 

I'm just going to make sure it's ready to go, and go.
Title: Re: Milwaukee Midget
Post by: Tman on September 18, 2012, 12:32:14 PM
Nonsense! There are always enough folks around to lend a hand for something like a gear change.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 18, 2012, 03:42:32 PM
To answer your questions -

1) Is there room in front of the crank drive components to pull the crank damper? Difficult to tell from photo. This may be required to drill & tap the ignition trigger wheel properly in phase. Undoubtably will be required if changing the cam timing becomes necessary.

Yes – plenty.  I’ve already indexed the trigger wheel to TDC and will drop it by Mel today to have the arbor and wheel drilled and tapped.  #10 fine, I think you specified.



2) Did you receive the 5/16th x 24 x 3.5" fhscs? (I shortened the other one .40")

Expecting it this morning.


3) Does the 3/8ths ignition trigger bracket mounting bolt need to be shortened? (I expect so.)

It’s a bit long, but only on one end.


4) Rocker shaft pillar was in yesterday's mail when I arrived home from my 450 mile "trek". Plan to machine steel replacements on Thursday or Friday. Will need to know EXACT rocker shaft diameter or have shaft for fitting.

I’ll dust off the micrometer.

5) -8 Aeroquip oil line looks good.

Parts were cheap, too, courtesy of Forboy Racing Equipment and Surplus – you’re one-stop-shop for ALL your fitting needs.  Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.  

6) Were -4 line(s) long enough/short enough to mount & plumb remote clutch slave cylinder bleeder block?

QUALITY USED AN-4 LINE, courtesy of Forboy Racing Equipment and Surplus – you’re one-stop-shop for ALL your fitting needs.  Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.  International sales welcome.  

7) Mocking up tool & parts for valve spring change-over setup. Will post photo later today/tomorrow when completed.

CUSTOM TOOLS DESIGNED AND CRAFTED BY - Forboy Racing Equipment and Surplus – you’re one-stop-shop for ALL your fitting needs.  Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.

8] Do you have non-projected nose spark plugs available? You are going to need much colder plugs now that the C/R is up.

New plugs, cold enough to chill beer.  I don't remember where I got those . . .   

By the way, Mrs. Midget helped with the engine install.  I love that girl.

1)  Yes, size #10, but COARSE threads.  10-24 Vs. 10-32 in the alloy hub.   What the hell, use fine if you must be veddy Briddishly consistent...............
2)  OK
3)  OK
4)  OK
5)  Fordboy.......   what's with the leaving out the d?   Are you a olt or what?
6)  See comment #5
7)  See comments #5 & #6
8]  Well I have to admit, the beverages are always properly chilled when I visit.

Mrs. Midget:   Mistress of vegetarian cuisine, tolerant of MG & musical lunacy AND helps you act out your psychoses?   She's a keeper.  Don't piss her off whatever you do............
 :cheers:
Forboy (Or whatever!?!)  
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2012, 04:49:14 PM

5)  Fordboy.......   what's with the leaving out the d?   Are you a olt or what?


Cut one mistake and just keep pasting.  Kind of like the sorcerer's apprentice.

Mistake noted and corrected.  Next time, I'll route it through the proof office.
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on September 18, 2012, 08:54:02 PM
Talk of changing out a rear brings up a question, will you have spare axle with you?  Probably not a great concern on the salt surface, but BMC's finest were not the best.
Title: Re: Milwaukee Midget
Post by: manta22 on September 18, 2012, 09:41:12 PM
Talk of changing out a rear brings up a question, will you have spare axle with you?  Probably not a great concern on the salt surface, but BMC's finest were not the best.

Too true, unfortunately. My friends Sprite would consistently break its right rear axle in SCCA events.  :-P

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2012, 12:01:45 AM
Talk of changing out a rear brings up a question, will you have spare axle with you?  Probably not a great concern on the salt surface, but BMC's finest were not the best.

Too true, unfortunately. My friends Sprite would consistently break its right rear axle in SCCA events.  :-P

Regards, Neil  Tucson, AZ

Yeah, I'm familiar with the weak spot, but it's my understanding that it is the combination of lateral forces and hard acceleration that tends to cause the problems.  I've got spares, but I don't have a lot of space. 

I'm betting they will hold up on a traction challenged surface with thin tires, going in a straight line with less torque than a typical SCCA production Sprite.

Because of my stature, I often receive comments when I climb out of my MGB.  At 5’17”, people find it somewhat humorous that I drive a car that just barely reaches my bullocks.  The Midget is somewhat more confined than the MGB, but where there is a will, there is a way.

When the lateral restraint rule changed so that it needed to reach the front of the helmet, I knew I had a problem.

I chased a lot of stupid ideas, and pondered it for over a year, until one night, I came in from the garage and tried to shut the door.  The deadbolt was out and I biffed up the striker plate a tad, but after I pulled it back, shut the door and locked it, it occurred to me that a hinged piece could also be deadbolted from the hinged side, provided it was sturdy enough.

I did some drawings and finally came up with a very simple lateral restraint that would not encumber my entry and egress.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/headrestraint.jpg)

I ordered up the steel and dropped it off with Skeeter, the guy who built my cage.  Between some health issues and a large number of stainless jobs he’s been doing to supply parts for the North Dakota oil boom, he wasn’t able to get to it until this last week.

But it’s done, and I’m very pleased with the results –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4794_zpsc2bf1737.jpg)

You pull on the ring . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4795_zps0e8bbcba.jpg)

And the bar swings out . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4796_zps39a5b9ff.jpg)

So the order of exit in a bailout is –
1 Pull fire suppression, if necessary
2 Pull steering wheel
3 Unlatch harness
4 Drop net
5 Pull lanyard on window latches
6 Pull door lanyard
7 Pull lateral restraint ring
8 Swing out lateral restraint
8 Climb out
9 Take a bow

I try not to brag - it's often come back to bite me, but I'm pretty proud of this bit of innovation.



 

Title: Re: Milwaukee Midget
Post by: Rob on September 19, 2012, 12:08:35 AM
Watch that bowing, it will often get you a crack over the back of the head... :-D

Dumb questions I have to ask... Have you got/made a spot to hang your wheel when it's not "in situ" Chris? When you put it on the floor it invariably rolls out of reach right after you tighten your belts.....

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2012, 12:29:33 AM
Have you got/made a spot to hang your wheel when it's not "in situ" Chris? When you put it on the floor it invariably rolls out of reach right after you tighten your belts.....


I just place it over the shifter.  :wink:

Come on, buddy, don't get me thinking about that type of stuff - my list is supposed to be getting SHORTER!  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 19, 2012, 09:21:57 AM
Midget,

Nice job on the lateral restraint: well thought out, simple, EFFECTIVE, well executed.   KISS engineering at its' best.

Rear axles probably not an issue for your application.  No heavy side/g loads, no wide sticky tires, relatively low torque, lower traction on the salt, etc, etc.   Not saying they can't break, just that it's unlikely for the application.

Photos of the valve spring changing tool setup illustrate the concept:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2384_zpsde1a14c2.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2385_zps1e5646ce.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2386_zps8761b1e6.jpg)

The tool is the important part.  The valves are held in place with 80/100psi of air pressure through the spark plug hole.  Mounting can also be accomplished with a set of stock rocker pillars and a bare rocker shaft to hook upon.  If you have a stock setup from which you can remove the rockers, that would be helpful.  It's important to note that the substitute shaft assembly must be torqued in place to facilitate pressurizing the cylinder to hold the valves up.  Just another quirk of the engine family.   Retainer, keepers, spring can all be removed for spring/whatever changes.  This really helps with the "bed-in" of steel cams.

Ordered the steel bar stock for new steel pillars.  Will pickup & machine on Thursday.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2012, 10:39:36 AM
Last (hopefully) capscrew arrived, and . . .

S H A Z A A M ! ! !
 
I'm looking at the pushrods I ordered Monday at 2:30 in the afternoon, and it's currently 9:30 on Wednesday.

Sent 2nd day air UPS on the 17th, so this order was on the shop floor no earlier than 12:30 Pacific time, machined, bagged and tagged and out the door when UPS picked up that afternoon.

Maybe I DON'T need a TARDIS, just first rate suppliers.

Thanks, Smith Brothers!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2012, 11:48:52 PM
Good lord . . .
Well, the pushrods arrived – suitably more substantial and up to the task than the soda straws they replace –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4803_zpsb586bf21.jpg)

Today was spent running around picking up stuff – the auxiliary radiator, which I had a new bung soldered to, the timing wheel, which Mel at C&S had ready for me, and some heater hose for the auxiliary radiator.

My cap nut finally arrived from Fastenal.  They shipped the wrong part, which arrived on Monday.  I called and was told that the correct piece would be next day aired to me.  Would have been nice if they had put the replacement order in on Monday – but they paid the freight, and it’s here now.

The cap nut is to hold the sensor plate – it uses three, and I had two.  It was just what I ordered, but it needed to be shortened.  No problem there, but when I went to screw it in, the shoulder of the shank stopped it from full engagement.

I ran down to the hardware store and got a 5/16 die, chucked up the bolt in the vice and got it up to temp, let it cool, and cut the threads another 3/8 of an inch.  While these bolts are hardened, they’re not stressed, so I didn’t reheat and quench it.

So all the hardware is here, and I’m mocking it all up, and one of the spacers is too long.  .075 too long, so I ran down to work, where my employer has what he refers to as a lathe –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4797_zps5ac258cc.jpg)

After operating it, I refer to it as something else, but I was able to neatly resize the part, and I spent 45 minutes cleaning up the owners . . . device (?) –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4800_zps7923b710.jpg)

So now the entire ultra-trick Fordboy drive gear is ready to go –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4801_zpsb82e36b5.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4802_zps29b06966.jpg)

Fordboy Racing Equipment and Surplus – AND ENGINEERING - you’re one-stop-shop for ALL your fitting needs. Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.  No job too large or too small.  
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 20, 2012, 01:34:28 AM
I have enjoyed dealing with Smiith Bothers. Are you aware of the impressive home-built sporty-car that one them did in the early fifties? (an article in an old Hot Rod issue).
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 20, 2012, 07:42:58 AM
So now the entire ultra-trick Fordboy drive gear is ready to go –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4801_zpsb82e36b5.jpg)(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4802_zps29b06966.jpg)
Fordboy Racing Equipment and Surplus – AND ENGINEERING - you’re one-stop-shop for ALL your fitting needs. Talk to the guy in the Camo Cargo Khaki’s about special savings on Aeroquip overstock.  No job too large or too small.

Midget,

Ahhh, progress, always good.   I love it when a plan comes together..............    Sorry about the dimensional differences between the mock-up block assembly & your jewel.   It's that precision BLMC CAD machining process randomizing everything, including the operating temperature of their refrigerators.........................
 :evil: :evil: :evil:
Mr. Burns, formerly of Springfield...................

BTW:  That lathe looks a lot better than a hacksaw & a file to me..................
Title: Re: Milwaukee Midget
Post by: krusty on September 20, 2012, 07:57:59 AM

     Watch out for that chuck key !      :-D       vic
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2012, 09:26:52 AM

     Watch out for that chuck key !      :-D       vic

Vic, when I worked as a "machinist", and I use the term loosely, because I was much better at turning dairy metal castings into scrap, I was operating a Warner Swasey #5 and left the chuck in.  Fortunately, I had also left the machine in reverse, and when I threw the switch, the chuck, probably about 1/2 lb of steel, catapulted right through the steel walled pole shed I was working in.

 :-o

I went outside and retrieved it from a snow bank, and patched up the wall with a piece of sheet metal and a pop riveter, but to this day, I shudder to think what would have become of my shoulder if I had left it in forward.  I could guarantee you, my nick name would not be "Lefty".  :| 

Mark, no apology necessary - It was just a tad long on one end.  I suspect the guide slot track that the stand-offs sit in were probably changed at some point during the production run.  If yours was .075 thicker, than your machining was perfect.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2012, 09:41:53 AM
BTW:  That lathe looks a lot better than a hacksaw & a file to me..................

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4797_zps5ac258cc.jpg)

The lathe is a turd. 

Back in the day, my company built a lot of custom speaker cabinets.  We also built our own hanging hardware. 

After operating this thing, it scares me to think what might still be in the field . . .

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 20, 2012, 11:35:24 AM

     Watch out for that chuck key !      :-D       vic

Vic, when I worked as a "machinist", and I use the term loosely, because I was much better at turning dairy metal castings into scrap, I was operating a Warner Swasey #5 and left the chuck in.  Fortunately, I had also left the machine in reverse, and when I threw the switch, the chuck, probably about 1/2 lb of steel, catapulted right through the steel walled pole shed I was working in.

 :-o

I went outside and retrieved it from a snow bank, and patched up the wall with a piece of sheet metal and a pop riveter, but to this day, I shudder to think what would have become of my shoulder if I had left it in forward.  I could guarantee you, my nick name would not be "Lefty".  :| 

Mark, no apology necessary - It was just a tad long on one end.  I suspect the guide slot track that the stand-offs sit in were probably changed at some point during the production run.  If yours was .075 thicker, than your machining was perfect.


Chris & Vic, we used to have chuck key catapult contests!   :-D

We also turned a lot of stainless so we would put the feed low and see who could make the longest continuous chip. We would nudge the chips around the machines for 30 or 40 feet sometimes. Then it would snag and make the biggest stainless steel scrubbing pad you ever saw!  :-o [Akin to flying razor blades?]

Ain't it amazing what you can survive when you are young & dumb! [And older and supposedly wiser!]  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2012, 11:45:02 AM
Ain't it amazing what you can survive when you are young & dumb! [And older and supposedly wiser!]  :cheers:

When people talk about Social Darwinism and try to back it up with statistics and bell curves, they never take into account the IL outlier . . .

Ineptitude= Longevity.

Case in point - I'm still above ground.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2012, 04:39:48 PM
Dyno time confirmed - 10:00 AM Tuesday.

I've got some work in front of me . . .
Title: Re: Milwaukee Midget
Post by: wisdonm on September 20, 2012, 04:48:54 PM
I'll be free then. Just say when and where.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 20, 2012, 09:04:06 PM
Dyno time confirmed - 10:00 AM Tuesday.

I've got some work in front of me . . .

Midget,

OK, I can make that work for me.  Still have the pile of Weber parts boxed up & ready to go................
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2012, 12:25:45 AM
Excellent.

Clutch is plumbed, and the bleeder block works like a charm.

Wow - so THAT'S where the clutch is supposed to disengage!  :roll:

I've got a 7:00 AM load in, so I'm hitting the rack.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 21, 2012, 07:19:26 AM
Get Up Chris! Time to go make some noise!!  :cheers:

Have you started it yet?

Make sure you take your video camera on Tuesday....

Looking great!  :mrgreen:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 21, 2012, 07:45:08 AM
Excellent.

Clutch is plumbed, and the bleeder block works like a charm.

Wow - so THAT'S where the clutch is supposed to disengage!  :roll:

Midget,

Ever wonder why it is:  that it's the simple improvements to "pita" (pain in the ***) maintenance/jobs that are the most satisfying?  It's because:  Everbody EXPECTS the big stuff to work properly, or simplify, or etc, etc.

It's also the simple stuff that makes other guys say:  "Wish I'd thought of that!!"
 :cheers: to one less "pita" job.........
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 21, 2012, 08:03:50 AM
WE DON'T GOT TO SHOW YOU NO STINKIN' ALLOY ROCKER PILLARS...........

Midget,

For the Evolution deniers out there:  Documentation of Evolution....................  
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2387_zpsf7f63a31.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2388_zpsea5d0cc4.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2389_zpsa4a3d31b.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2390_zps872005c2.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2392_zps46257a40.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2393_zpsd21dc39b.jpg)
Still have to do some relief cuts and/or grinding.  Expect them to be fully evolved TODAY.....

Even the simple requires time to evolve though.......................
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2012, 10:18:13 AM
Keep it real - keep it STEEL.  :wink:

Nice work, this cipherin' and whittlin'.

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 21, 2012, 11:32:42 PM
FINISHED ROCKER PILLAR PORN!!!

Midget,

Photos of finished steel rocker pillars, note differences between pillar types on valve spring side.......    I'm hopeful that there will not be any clearance problems between the pillars & the rockers throughout the lift range........
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2394_zps806921dc.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2395_zps7f412fe6.jpg)
Completed evolution....  compare the photos above to the ones below from my previous post, reply #1564.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2392_zps46257a40.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2393_zpsd21dc39b.jpg)

See you tomorrow with tools & parts.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2012, 01:50:42 AM
:cheers: to one less "pita" job.........
Fordboy

Make it three -

 :cheers:  :cheers:  :cheers:

I'm ready to roll on Saturday.  I should be back from the alignment shop by noon, I've got a folding table in the basement, and when I get back, I'll give the garage floor a lick and a promise.

One thought - you mentioned indexing the plugs - I've got no shims - in that deep - and I mean REALLY DEEP pile of voodoo magic racing parts, have you got some to spare?

The electrical is ready, the fuel pump, fan and starter are functioning (I just bumped it to check, with the plugs out - relax) - we'll know about the ignition tomorrow.  Radiators are in place and plumbed, I tidied the worm can of wires and bought a pale of 114.  Carb is rejetted and ready to try, and the A/F gauge is in place.

I'd like to try to get this thing fired up before 8:00 PM so I don't get the neighbors all hot.

Well, maybe 9:00 - Andrew was the kid who would always come rolling in at 2:00 in the morning in his 5 liter 'stang and wake me up, so maybe I shouldn't worry too much . . .

Oh, yeah, I almost forgot - I got my entry fee out in the mail today, one day under the wire for the postmark.  Mel at C&S is making noises like he's heading out - Max, Wayno, Slim - Who's heading out for World Finals?  I'd like to start putting some more names and faces together.

Chris
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2012, 02:01:55 AM

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2394_zps806921dc.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2395_zps7f412fe6.jpg)

Wow - the chops of a jeweler.  Gorgeous!
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 22, 2012, 08:36:46 AM
One thought - you mentioned indexing the plugs - I've got no shims - in that deep - and I mean REALLY DEEP pile of voodoo magic racing parts, have you got some to spare?

The electrical is ready, the fuel pump, fan and starter are functioning (I just bumped it to check, with the plugs out - relax) - we'll know about the ignition tomorrow.  Radiators are in place and plumbed, I tidied the worm can of wires and bought a pale of 114.  Carb is rejetted and ready to try, and the A/F gauge is in place.

I'd like to try to get this thing fired up before 8:00 PM so I don't get the neighbors all hot.

Well, maybe 9:00 - Andrew was the kid who would always come rolling in at 2:00 in the morning in his 5 liter 'stang and wake me up, so maybe I shouldn't worry too much . . .

Oh, yeah, I almost forgot - I got my entry fee out in the mail today, one day under the wire for the postmark.  Mel at C&S is making noises like he's heading out - Max, Wayno, Slim - Who's heading out for World Finals?  I'd like to start putting some more names and faces together.

Chris

Midget,

Will bring some NOS NGK/Champion spark plugs and spark plug washers if I have any.   Would prefer to "select" specific s/plugs for specific cylinders on BMC's.  Plug washers DO change the indexing, BUT, they also change: the length of the spark path & thence the required ignition advance.   Something I don't want to do.  (SEE, it's complicated..........)  I know spark plug type/length doesn't seem like it should make much of a difference, but trust me, it matters.  When you are "tightly" tuned, you don't want to step off the edge.   MAY need to run to Pegasus?   I can stop on the way up if necessary.

Bringing a "pile" of various bits, "just in case".   Can you call Mel & see if he has any valve spring shims .48"/.50" ID x 1.18"/1.20" OD x .015" and .030" thick?  (Or just something that will fit and is .015" & .030" thick.)   I'm bringing some, BUT they need to be cut down on the OD.......

Also bringing Rimac valve spring checker, show you why when I get there.

I wanna be on the road home by 8pm.  Had a rough week, need my nap time so I don't fall asleep at game time.

Thanks for the jeweler comment, but I just tumble-peened them.  Hardens the surface a bit, deburrs 'em & makes 'em look nice.  Absolutely no effort on my part, except to load 'em in the machine and turn it on.  It's nice to have access to the machinery though.  May I humbly suggest you do something nice for the Apex crew??  (List them as a sponsor??  Or pizza/soda/beer or other food/drink maybe..........)

Goal for today should be:  run-in engine if possible,  OR finalize prep checklist if stymied.
Call me before 10am if you have any requests for stuff you want me to smuggle across the cheddar curtain.........

See you today, noonish.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Geo on September 22, 2012, 12:02:18 PM
Quote
The electrical is ready, the fuel pump, fan and starter are functioning (I just bumped it to check, with the plugs out - relax) - we'll know about the ignition tomorrow.  Radiators are in place and plumbed, I tidied the worm can of wires and bought a pale of 114.  Carb is rejetted and ready to try, and the A/F gauge is in place.

Oh, yeah, I almost forgot - I got my entry fee out in the mail today, one day under the wire for the postmark.  Mel at C&S is making noises like he's heading out - Max, Wayno, Slim - Who's heading out for World Finals?  I'd like to start putting some more names and faces together.


A true racer. Last minute entry because you might no make it. However there's a goot shot now as the list is less than 20 items (two day's worth) and you have one day and a night (equal to two days).   :-D

Quote
I'd like to try to get this thing fired up before 8:00 PM so I don't get the neighbors all hot.

Well, maybe 9:00 - Andrew was the kid who would always come rolling in at 2:00 in the morning in his 5 liter 'stang and wake me up, so maybe I shouldn't worry too much . . .


After it fires and runs for a minute, shut down to check for leaks then just yell as loud as you can -"Andrew that's payback, you bastard"
I have a neighbor with the same name, same noise, same wake up. I am always thinking of reasons to get him up.

Great job guys! I can see records... most HP from a BMC of this size for Fordboy, fastest Chris has gone, most knowledge I have picked up from a single build!
 :cheers:
Geo
Title: Re: Milwaukee Midget
Post by: Moxnix on September 22, 2012, 12:26:09 PM
The usual suspects will be cheering you on in person, Professor Audio, while the harmonics under the hood go for the record. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2012, 01:12:50 PM
Well, the alignment is done - No wonder I couldn't keep it between the fenceposts at Maxton.

Fordboy will be here shortly, I picked up a 12 pack of assembly lube - Let's see if we can get the Hydrocarbon Quartet to sing in unison . . .
Title: Re: Milwaukee Midget
Post by: manta22 on September 22, 2012, 01:21:57 PM
Toe out?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 23, 2012, 01:13:31 AM
Toe out?

Right, toe in.

That's what it's all about.  :roll:

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/image6_zps7a20e0ed.jpg)(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/image4_zps1237943b.jpg)

I’d like to thank Dave Klebnow , Randy, Ted and the whole crew at Firestone on Capitol Drive for letting me disrupt their busy Saturday with something other than an Olds Cutlass.  Usually the cars they work on can make their way onto the rack without being pushed by hand.

I've got a boatload of pics to post up, and a laundrylist of of accomplishments that Fordboy and I crossed off of the list, but it's been a brutal day, and the list got longer, but with smaller requirements per item.

Click on the pic for the good news -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/th_DSCN4805_zps378ae0e0.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/?action=view&current=DSCN4805_zps378ae0e0.mp4)
Title: Re: Milwaukee Midget
Post by: Rob on September 23, 2012, 01:31:19 AM
It lives! Well done guys, a major hurdle overcome.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 23, 2012, 08:30:32 AM
Click on the pic for the good news -
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/th_DSCN4805_zps378ae0e0.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/?action=view&current=DSCN4805_zps378ae0e0.mp4)

It lives! Well done guys, a major hurdle overcome.

IT'S ALIVE!!!!!

And like the little newborn Pommey wh*** it is, pissing oil & dribbling water amidst making noise.......      Ahhh, defacation and regurgitation, coupled with noisy demands for attention, now that's what birth is about!!!!!!!

"And the man who wields a steel rocker pillar, shall triumph and lay waste to he who is armed with only an aluminum rocker pillar, expunging the deeds of the latter from the annals of history!!!!!"

:cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 23, 2012, 09:02:43 AM
Midget,

As a vague awareness of coherence returns to my senses, my first thought formed is:  "Crap, gotta go back to Milwaukee again today!!"   AFTER, I do a thirty mile 'detour' south............"

Ah well, in for a penny, in for a pound(ing).  Or some such.......    Only one cogent thought at a time.

Bringing with:   panel cutter for oil filter
Will dig thtrough bits for:  BLMC rocker cover gasket  (50% chance I have one)

ANYTHING ELSE YOU CAN THINK OF FOR ME TO DRAG WITH???

Hitting the road at about 8:15am, call on cell after that.  You'll have an hour or so to catch me before I hit the point of no return.......
F/B

PS: Want to get some pics of changing out the valve springs with the head on, etc for the photo record.
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 23, 2012, 11:05:58 AM
Yea it lives :cheers: Congrats....And Keith Turk was not within ear shot :-D :-D
Frank
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 23, 2012, 11:06:27 AM
 :cheers:
 :cheers:

Excellent! Sounds smooooth! Was that running in the cam? Were you using lighter valve springs, now swapping out to race spec?

Congrats!  :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 24, 2012, 01:27:21 AM
:cheers:
 :cheers:

Excellent! Sounds smooooth! Was that running in the cam? Were you using lighter valve springs, now swapping out to race spec?

Congrats!  :-D :-D

Correct - just running the outers for about 15 minutes to bed in the cam. 

I owe a HUGE debt of gratitude to Joe Radosevich.  He was at the SCCA Runoffs at Road America this afternoon when we broke a head stud - more on that later.

I called Dick Luening at MG Limited - a rare man who picks up his business phone on a Sunday, and asked if he had a replacement.

"No", he said, "But let me get you Joe's number".  I got ahold of his son, Brian, he called his dad, Brian called me back, and by 5:00 PM ON A SUNDAY, I had 2 new ARP head studs in hand - One and 3 spares.

Here's the beautiful part - I've known Joe for over a year.  He recently sold his Vintage/Prod Midget, and last year, I bought the yoke for my driveshaft from him.

Additionally, I caught up with him at the Sussex British Car Field Day last June, and his car featured prominently in the article I wrote for Moss Motoring -

http://www.mossmotoring.com/to-go-to-show-to-drive-or-tow/

I owe him 4 studs and a bottle of Captain Morgan.

Much done, much to do.  While I'm in a thrash, I don't feel nervous about this one.  Despite the setbacks, with Fordboy's help, Kate's understanding, the help of fellow racers and the encouragement of friends and family, I feel as though I'm coming into the World Finals better prepared and more relaxed than I could have imagined.

Folks, it's going well.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 24, 2012, 01:29:07 AM
Yea it lives :cheers: Congrats....And Keith Turk was not within ear shot :-D :-D
Frank

Frank, I don't know about that - it's pretty loud.  :evil:
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 24, 2012, 09:09:01 AM
All good stuff. Can't wait to her you and see your results at the world finals. I'll be at home in N.C. with my ear plugs in. :-D Thrash on my man.

Frank
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 24, 2012, 09:38:36 AM
:cheers:
 :cheers:

Excellent! Sounds smooooth! Was that running in the cam? Were you using lighter valve springs, now swapping out to race spec?

Congrats!  :-D :-D

More on running in the cam..........

Midget, Graham, et all,

As possibly most of you are aware, the new cam is shorter duration AND higher lift than the previous bumpstick.  This creates higher velocities and accelerations for the valve train resulting in a requirement for: Higher valve spring pressure, both open & seated.  The problem is that higher valve spring loads typically scuff/score/gall/spall steel cams and chilled iron (or steel) tappets during the initial fire up.  This occurs with regularity, REGARDLESS of the lubricant(s) used.  The only sure (?) bet for the steel/chilled iron or steel/steel parts to survive unscathed is to use the complicated run-in procedure I described previously in Midget's Diary.  (Reply #1168 on page 78.)  This includes running-in on lighter valve spring pressure at lower rpm's.  This is typically accomplished by using the outer springs only, and running from 3000 to 4000 rpm for about 15 minutes.  Cam/lifter bed in can then be evaluated by comparing valve lash after the run-in to the original settings.  Valve lash closing up slightly is OK & normal, if the valve lash opens, there could be a lobe/lifter problem that needs to be investigated.  Anyway, those were the dark arts as practiced in the Midget's Lair, somewhere unspecified on the northwest side of Beerhaven.

                               Some pics of the setup used to change out the springs with the head still on the engine
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2398_zpsed07e02c.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2396_zps336afb63.jpg)
                              As you can see, Chris DID find a use for aluminum rocker pillars...............


                  Camera shy engine elf at work  (play?)                                      Value of electrical clarity:  Priceless!!
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2397_zpsedd48309.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2399_zpsfe3c7fb9.jpg)

Finally got the jewel screwed back together & running, inspite of the head stud debacle, around 9:30pm, Beerhaven std time.  (Midget will need to post how another MG was required for this process......)

Value of eardrum shattering wail @ 8000rpm:   PRICELESS!!  
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 24, 2012, 09:42:08 AM
A huge thanks to Fordboy – Not only did he do overtime at the Pommy Performance Playhouse, he actually skipped watching the Bears beat the Rams.  At least ONE Chicago team can beat a St. Louis team . . .

Bears 23, Rams 6

Cardinals 6, Cubs 3

Packers tonight – I’ll be busy with other things.

So much got done this weekend –

Carb is ready
New linkage
Tranny and diff refilled
Rocker pillars of STEEL in
Cam bedded in
Leak down tested
A/F sensor installed
Driveshaft hooked up

Mrs. Midget made Bangers and Mash for us (Yeah, on the weekend of our anniversary, while I was out in the garage, my vegetarian consort made us British Pub food – I suspect the payback for this one is going to be huge).
 
A problem on the horizon, one I must figure out tonight, is programming the XDI-2 unit.  I’ve got a new computer that I need to make functional with it, and a steep learning curve to make it happen before tomorrow when I have an appointment at Late Model Throttle for some dyno pulls.

Also to do – install the seat/lateral restraint, install the blow blanket,  finish the window locks, install the grill, about a dozen stupid-yet-essential items – but everything left to do is just that, stupid little items.  I don’t want to jinx it by saying it’s easy, but it is clearly within grasp.

I’ll let Fordboy make the comments on the studs – It will doubtlessly be more technically accurate, and likely infinitely funnier.

Wisdonm - how were the runnoffs?  You still joining us tomorrow?
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 24, 2012, 10:00:13 AM
Midget,

Working on the list of bits I'll bring to the dyno session, includes Weber stuff, some spark plugs, go/no go gage, etc.   Call/post/email any requests.

F/B

Will try to get 4   8x1.25 (metric) nylock nuts for the carb/manifold.
Title: Re: Milwaukee Midget
Post by: Freud on September 24, 2012, 01:03:40 PM
This build diary is so special. Details enough for any gearhead.

No wonder you have had 3000 hits in a week.

GREAT JOB fellows.

FREUD
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 24, 2012, 03:27:22 PM
Midget,

4   8mm x 1.25tpi nylock nuts in hand.   Courtesy of my local Ace Hardware Home Center, with the largest selection of 'Hillman' specialty fasteners in Lake County, IL.   Kind of an "old fashioned" Hardware store that still stocks hardware...................
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: 38flattie on September 24, 2012, 03:52:59 PM
 :cheers: Good luck tomorrow! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 24, 2012, 04:05:11 PM
Google search has netted local source for "Gasgacinch" gasket sealer/adhesive.   Off to see the wizard..........

F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2012, 01:19:04 AM
Net is done –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4807.jpg)

All dressed up and ready for the dyno-date –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4806.jpg)

If the dyno session goes well, what’s left?

Install belts
A quick fix on the rear left Lexan window
Install Hartwell latches
Install seat w/lateral restraint
Breather for the valve cover vent
Shifter boot
Grill
Change out head studs
Lash valves
Gloves
Hans
WD40 the underside

I’m thinking about 12-14 hours of work, and then start packing.

And that, my friends, is about it.  Maybe touch up the paint and give it a good wash and wax.
Title: Re: Milwaukee Midget
Post by: Rob on September 25, 2012, 01:34:38 AM
Chris,

Looking good mate.

Can you get lanolin anywhere close by? I looked online but couldn't locate a supplier there.

It's a country mile better than WD40, is a natural product and will still be there after your first run (and the next and..).

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2012, 02:47:59 AM
Can you get lanolin anywhere close by?

Rob, you're coming dangerously close to playing into one of those Aussie stereotypes with that question.   :wink:

At $30.00/liter, I'll stick with the devil I know.
Title: Re: Milwaukee Midget
Post by: Rob on September 25, 2012, 02:59:09 AM
You're confusing us with those other couple of southern islands to the east mate ;).

$30 is probably more than I'd pay toobut then ours isn't imported.

Break a leg!
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 25, 2012, 05:12:50 AM
I hope you get the results you want tomorrow, list of 'to-do's' seems managable...

Best of luck on the Salt....

Go get em!!   :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 25, 2012, 03:31:03 PM
Ok, dammit, I've been sucked into the beerhaven vortex.
I looked in once or twice and determined that something had to give between work, the wife and all. I wasn't going to watch this build.
Then I noticed that 100 pages had been posted. I also determined that I wasn't working any more. So I've been reading.

The difference between going fast and setting records is the difference between static and dynamic. Conventional thinking is always static. The cam turns, the valves go up and down, the air goes in . . .

Until Fordboy showed up this was a static thinking job. No complaints here. Chris would have had a happy life without him. Just running at Bonneville would have done that.
Fordboy thinks dynamically. It's very tough to do. It's tougher to explain to the lame, the halt and the blind. The best example was the video of the valve train.
Here, in case you forgot or missed it:
http://www.youtube.com/embed/_REQ1PUM0rY (http://www.youtube.com/embed/_REQ1PUM0rY)
Raise your hand if you EVER pictured this in your head.

I picture the outcome of the dyno session to be MUCH better than the last one. No matter what happens on the dyno test, it is time to shoot the engineers and take it to the salt. There is vastly more to be learned about the entire system and the weak links attached to it.

Oh yeah, I have proof that I have been reading:

June 17, 20081971 MG Midget bought
September 11, 2008Car stripped down to the tub
November 5, 2008First photos
December 8, 20082nd Midget bought
December 9, 2008Frame cleaned up, firewall installed, steering installed
January 20, 2009Seat arrived
March 10, 2009Ordered wheels, modified turn signals, start engine build
April 11, 2009Roll cage being installed
April 15, 2009Head, rods , crank back from rework
April 30, 2009Rocker arms hit cam pedestals and bolts
May 9, 2009Block is back
May 16, 2009Pistons, rods, crank, all in place
May 19, 2009Cam pedestal ground to clear rockers
June 6, 2009Waiting on Flywheel, New rocker adjusters, Header, Wheels
June 18, 200945 DCOE Weber carb arrived
July 7, 2009Wheels finally arrived.
July 21, 2009Installed new glass in windshield
July 29, 2009Scattershield mockup started
August 10, 2009Fenders - on, Brakes - done, Blow shield - Welder's phone not taking messages   angry, Back - sore, Head - aching, Replacement glass - in, Much to do . . .
August 18, 2009Welder with my blowshield model – the Masonite model I spent a full weekend on – AWOL
August 25, 2009Spare tranny sent to Deist for scattershield blanket
August 28, 2009New tow vehicle purchased
August 29, 2009Custom steering wheel done
August 30, 2009Engine runs for the first time.
September 6, 2009Spray primer . . . Umm . . . Done.
September 8, 2009New paint job done
September 11, 2009On the road to Bonneville
September 17, 201022 mph run at World of Speed. Starter problems
October 8, 2010Found carb hitting hood caused speed problems
November 23, 2010Cleaned out attic and garage
November 28, 2010Ballistic blanket finally arrived
December 12, 2010Start on engine #2
December 24, 2010Ordered 2.45” stroke billet crankshaft
January 1, 2011Pulled parts off the old engine. Pulled flywheel with kerosene space heater and wedges.
February 5, 2011Rods and rings and pistons oh my
February 13, 2011Programmable ignition arrived
February 26, 2011New removable steering wheel
March 8, 2011Welded the steering shaft - sold the welder
March 29, 2011Ebay water pump, fuel pump, fuel pressure gauge, starter
April 4, 2011received oil pump, the cam, the timing gears and lifters. 
April 9, 2011New Cubs enabled AM radio
May 15, 2011Fabricated lexan windows. Installed fuel pump.
May 15, 2011Wrigley field - and a victory. Aux radiator acquired.
June 4, 2011Trailer acquired
June 18, 2011Block is back. Rods and pistons. Crank out for nitriding
July 23, 2011Fresh air vent fabricated
August 1, 2011Ordered door nets
August 4, 2011Crank back from nitriding
August 7, 2011Dry fit crank, had to radius bearings
August 10, 2011Off to Speedweek to spectate
August 28, 2011Refit the cam bearings. Trip to WF off.
September 1, 2011Exhaust valve #1 hits piston
September 10, 2011Mucho conversation about (*@&^# valve clearance. Aux radiator installed. Crank radius too big
September 17, 2011Oil pump pan clearance, rocker-head nut clearance . . .
September 18, 2011Head gasket clearance with a dremel. Short block done.
September 19, 2011Decals installed.
September 30, 2011Grenade ready to install
October 2, 2011Engine is installed with leaky engine hoist.
October 8, 2011It runs! Too late to make it to the drag strip.
October 20, 2011Clandestin trip down the alley - no power!
October 23, 2011Great Lakes Dragaway. Still no power.
October 30, 2011Maxton 91.913 mph - in 3rd gear. Problem solved! Launch at 5,000.
November 19, 2011Dyno session. 60.90 hp. 7,600 glorious power peak.
January 22, 2012Pulled the heads, definitely running rich. Oil seal springs came off.
February 25, 2012Changed to brass floats, fabricated hinged helmet support.
February 28, 2012Heads sent to APT for new valve guides.
March 18, 2012Out of the mists MB (Fordboy628) arrives for the first time.
April 1, 2012The valve spring discussion continues. New springs arrived.
April 5, 2012Heads have returned
April 13, 2012Change in direction. Dyno test postponed. Change to Saab clutch cylinder, oil lube changes, flywheel degree marking, notch the front crossmember.
April 22, 2012Trip to the Fordboy Ranch
April 26, 2012Discovered the cam was 10 degrees retarded.
May 1, 2012The T-shirt design arrives
May 2, 2012Discovered 3 degrees of slack in the cam chain.
May 3, 2012Arrgh. Cam scuffed.
May 9, 2012Rest of the engine looks worse.
May 16, 2012Head flowbenched
June 1, 2012Decision point on the cam/valve//head/pistons.
June 3, 2012Refabbed deck panel
June 9, 2012Crank back
June 25, 2012Headlight covers, 2nd fire system
July 11, 2012Roll cage modifications
August 1, 2012Block cleaning
August 4, 2012Head back after hair cut
August 9, 2012cam design locked in
August 29, 2012Pistons, rods, crank – in
September 2, 2012Cam chain tensioner
September 5, 2012Car back from roll cage mods.
September 10, 2012Going back together. Wiring, clutch cylinder, A/F gauge
September 13, 2012WATER PUMP/CRANK TRIGGER DRIVE PORN!!!
September 17, 2012The engine is in the car
September 21, 2012steel rocker pillars
September 21, 2012Front end aligned. Engine runs!
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on September 25, 2012, 05:16:58 PM
Great thrashing, good luck on the dyno tune,,,,, :-)

Have you considered a strut for manifold and Weber, a lot hanging out there, or is there one I don't see?
Title: Re: Milwaukee Midget
Post by: Rob on September 25, 2012, 06:05:11 PM
Dean,

You really need to get out more... or take a job with Readers Digest  :-D

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 25, 2012, 06:34:43 PM
Very interesting Dean, your summary shows quite some progress on this project build, from fundamentals to (with Ford Boys guidance) solving problems Chris didn't even know he had yet!

Waiting..... waiting....

The tension is building!.......  :-D
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 25, 2012, 08:27:03 PM
Dean, I think you missed one... :-D. I believe Chris knew in the back of his mind what he needed and Fordboy provided the dynamic thinking to help get him on the path. What ever the out come this build has surely evolved for the better. :cheers:

Frank.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2012, 09:27:02 PM
Ok, dammit, I've been sucked into the beerhaven vortex.

Dean, my friend, thank you for taking the time.  It’s a long winded tale, to be sure.  One of the reasons I do this, and the reason I encourage others to maintain a public build diary on their projects, is that if you put it out there, if you state your position, if you follow through and demonstrate to others one’s commitment, it makes it increasingly difficult to back out.
  
Muhammad Ali once said,

“It's the repetition of affirmations that leads to belief. And once that belief becomes a deep conviction, things begin to happen.”

With that, Dean, Rob, Graham, Gog’s, Max, Wayno, Charles, Udo, Sparky, Sumo, Grummy, Captthundarr, everybody, I’m asking you to go to your fridge, crack one open, and join me in some commiseration.

Wisdonm and I got a call from Fordboy – running late, lost in Waukesha, Wisconsin – not an unusual situation for even former residents like myself.  He suggested I get the transmission and rear end up to temp to minimize one variable for the tuning session.

Spooled it up, climbed with the typical effort of a cold engine, cleared out, spun it really tight, and it started to miss a bit.

Clean cut.

Fordboy shows, he pulled the plugs, I pulled the valve cover.

#1 intake adjuster had opened up.  Our thinking at the time was that it was just an oversight, so I set the lash, tightened it down, and while I was doing that, Fordboy changed out a set of jets – it was running rich on the A/F meter.

At this time, Wisdonm noticed the rear tire had gone all but completely flat.  We aired it up, and decided to monitor it.

Started it up, and Fordboy could tell something wasn’t right, and cued me to shut it down.  A second restart filled the room with oil smoke from the exhaust.

He ran a compression test – nothing in hole 1.  Checking hole 2, a quick crank-over splattered him with oil from hole 1.

The discussion was see if we could do anything there at the shop or take it home.  I decided dyno day was over, and we put the Midget on the trailer.

It was time to stop for burgers –
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4809.jpg)

We got it to the Pommy Performance Playhouse, off loaded it and pulled the head -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4812.jpg)

Cylinders 1 and 2 had about ¼ inch of oil in them – a function of a shared intake port, I’m fairly certain.

Removing the valves got us this – #1 intake -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4810.jpg)

It’s stuck – really stuck.  Looking closer, and ignoring the galling from the vice trying to remove it, note the wear marks and crack –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4814.jpg)

This is the result of a clearance issue I overlooked.  I’m grateful that I have vertical valves, because it hit squarely on the piston, and hopefully didn’t damage it – a canted valve engine would have holed the piston -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4813.jpg)

This is why I have become insistent on testing.  In 2010, I took it out and ran the 130 club, and tripped the lights at 22.55156 mph.  Last year, I ran the last event at Maxton, where I clocked a 91.91283, and discovered problems after I returned.  If I had taken the same approach this year as I had in the last two, it’s likely that I would never have completed my rookie pass.

Dean, I agree with the sentiment – get it on the salt – it’s long past due.  But with every advance and every setback, everything I learn and every bullet I duck, I am more convinced that this car will eventually perform as I expect it should.

“It's the repetition of affirmations that leads to belief. And once that belief becomes a deep conviction, things begin to happen.”

The Midget may not take the record, but when this car hits the salt, know that I will have done everything in my power to have built the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt.

Period.

Cheers!

 :cheers: 
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 25, 2012, 09:48:34 PM
Too bad Chris, endeavour to persevere. :cheers:

Frank
Title: Re: Milwaukee Midget
Post by: SPARKY on September 25, 2012, 09:58:17 PM
 :-o dammm
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on September 25, 2012, 10:06:20 PM
Chris----Hope to see you at Speed Week in 2013. Now you have no excuses. You have time to fix it right, several times if necessary, and run it on the Dyno to verify/commiserate/redouble/celebrate....
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 25, 2012, 10:32:59 PM
Chris, I'm constantly amazed at your positive attitude, it is all a learning process, but D@MN you must wonder what you have to do to get that little jewel down the salt........ :x

I re-read your post and couldn't decide, is that it for Finals? No chance of fitting another guide?

Mind you, how may others are tight / cracked from previous issues.....?

Commiserations old chum.....

I suspect a few of these in Beerhaven tonight  :cheers:

Oh and thanks for Quoting Ali.... cool!  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2012, 10:59:38 PM
Plug is pulled on the entry, but not the trip.  We'll be there Tuesday and Wednesday, and I'll catch up with Max and see if we can't put some polish on the webcast.  It's Mrs. Midget's vacation, too, so I'll take this opportunity to take her someplace that doesn't taste like salt or smell of methanol for part of the trip.  

Wayno, don't forget the harps.
Title: Re: Milwaukee Midget
Post by: Rob on September 25, 2012, 11:36:14 PM
Son of a gun... Why is it always the 20c part?

You better have my beer Chris, I don't touch anything akin to brown frothy water.

Commiserations to you both, you've certainly put in the hard yards. From a watchers point of view, we should now have a couple of more pages of reading before you turn a wheel in anger.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Tman on September 26, 2012, 12:16:01 AM
In the words of Slim..............FARKLE!!!!!!!!!!!!!!!!!!!!!!!! :cry:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 26, 2012, 12:46:05 AM
And all that oil in a short time is from... ???  :?
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 26, 2012, 02:27:49 AM
And all that oil in a short time is from... ???  :?

I thought maybe the guide (Which was stuck to the valve right behing the head of the valve) had pulled right out of the head and allowed oil to drain / get sucked straight from the rocker area into the shared inlet port?  :cry:
 
I'm sure Chris will investigate more, check for compressed ring lands etc.....
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 26, 2012, 04:31:44 AM
Ok, dammit, I've been sucked into the beerhaven vortex.

Dean,

I know EXACTLY what you are talking about............

AND, thank you kindly for the 'props'.     I just like to think of myself as being able to cipher & whittle............

MB
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 26, 2012, 05:21:26 AM
Chris, sorry to hear of your misfortune. I can sympathize. I once spent a lot of time porting a pair of cast iron heads for the sprint car and then on initial fire up we dropped a valve. The head came off and was driven sideways right up the valve pocket, destroying the head. The replacement head wasn't nearly as nice because of the time bind.

You have all winter to rectify the problem and check the other valves for similar issues. You're still headed in the right direction and appear to have the best help you could wish for.

Enjoy your holiday and come back with renewed vigour. We're all looking forward to your contribution to the audio efforts on the salt. It's just too bad you can't be adding to the special effects.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 26, 2012, 05:57:50 AM
Muhammad Ali once said,

“It's the repetition of affirmations that leads to belief. And once that belief becomes a deep conviction, things begin to happen.”

With that, Dean, Rob, Graham, Gog’s, Max, Wayno, Charles, Udo, Sparky, Sumo, Grummy, Captthundarr, everybody, I’m asking you to go to your fridge, crack one open, and join me in some commiseration.

I was so aggravated about the way the dyno session ended, I was determined to take a bit of a breather and calm down before I posted anything.   Chris, I am in awe of your continued positive attitude, regardless of situational outcome.     But here it is 3am and I am unable to sleep.   So I'm just going to tilt my head a bit and let some thoughts spill out.

POST-MORTEM PART DEUX:

Chris has listed some of what we found, and there needs to be MUCH more inspection.   BUT, part of what we know is that after removing all the inlet valve springs, #1 inlet valve was stuck in its' guide (and the guide moving up & down in the head) and #2 inlet valve (although not stuck in the guide) has virtually zero clearance.   #3 & #4 inlet valves have some clearance, significantly more than #2 & #1.    The head was professionally worked on, so the inlet valve to guide clearances should have all been equal.   My professional opinion is that the engine does not have enough run time for clearances to have changed significantly.   A thorough disassembly, cleaning, inspection and measurement will have to be conducted.   Only then can any conclusions be drawn.   That process will take a bit of time, a few days to a week or two.   Since there is now no looming deadline, a breather is in order.

There are of course other engine bits that will need to be inspected, evaluated, repaired, replaced, etc, etc.   Chris' intenton is to leave no stone unturned, (no beer unsampled?) a wise choice.   The timeline is going to be up to Chris, and the adventure will begin anew.  

Although my intention is that the next time I venture across the cheddar curtain, it will be for a brewery tour!!

And all that oil in a short time is from... ???  :?

At the current time (pending further post-mortem inspection) my thinking is that when we were re-lashing the valve-train the #1 inlet valve/guide combo was being opened to the point where the guide went past the guide bore in the head.   This would have created a large opening where the oil contained in the base of the head could/would drain virtually unrestricted into the #1 cylinder, not noticed by us.   When the attempt for a restart took place, the shared inlet port could/would account for the lessor amount of oil in #2 cylinder.   Again, the conclusions may change with further inspection/evaluation.

THE GOOD NEWS

And as I have been pecking this out, some positive thoughts have occurred to me.

As Chris has stated: "Better on the dyno, than out on the salt."   Amen to that.

During all the run-in and warm-ups the jewel was sounding very healthy & had that "crisp" note of a good combination.   When it's sounding that good it's hard (for me anyway) to accept disappointment.

Prior to the debacle, during the warm-up run I didn't see, Wisdonm observed that the engine pulled clean up to 9000rpm in 4th (?) gear.
Hmmm,   9000rpm/4.22 gear x 22" tire = 139.58mph!!    No aero drag on the rollers of course, but perhaps a reason to be 'optimisty'............

Fordboy
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 26, 2012, 06:27:13 AM
Feel for you guys. Glad it happened without too much apparent damage. Have a jar and some time off.

Dr G
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 26, 2012, 07:59:43 AM
Aaargh.  :| I know the feeling. Anyway, I'll be there, harps in hand.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on September 26, 2012, 08:09:41 AM
Sorry for your FARKLE,,,, :-(
Reference Dean's post,,,2-28-12,,,,
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 26, 2012, 09:39:29 AM
Midget,

After spending 2 hours cleaning all the parts & tools out of the Prizm (which after the last 4 days, looked like a goat had exploded inside it) so Mrs. Fordboy could use it, I spent some time digging through my machinists tool box.  Wherein I found my set of plug gages for 9/32nds valve stems.   Will be able to do a precise evaluation of the valve stem to guide clearance on the remaining 7 valves/guides when I make time to take the head apart.

Still not up to cheers,
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2012, 10:45:12 AM
Sorry for your FARKLE,,,, :-(
Reference Dean's post,,,2-28-12,,,,

A timely index Dean has put together.   :-D

APT did the head - true.  I can't blame them, though, and there's a bit of irony in that.

David Vizard used to be a partner with Dave Anton, who owns and operates APT.  As most of you know, the book I've been using for this build up has been David Vizard's "Tuning the A-Series Engine: The Definitive Manual on Tuning for Performance or Economy".  Most of the products such as the cams and the heads produced by APT are based on the work done by Vizard. 

I don't have the exact quote in front of me, but one of the most important points DV makes in his book is this simple statement -

"If you don't check everything, you're not a good engine builder."

That statement has a strong effect, because in this sport, it goes right to one's ego.  We all want to assume that we're good, or at least competent at what we're doing.

But I didn't check the clearances on the stems.  I assumed them to be good. 

So right now, I'm not a good engine builder, but that doesn't mean I can't build a good engine.  Rather than wallow in it, I'll be taking additional steps to become a good engine builder, and I’m grateful for Fordboy’s tutelage toward that effort.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2012, 01:58:08 PM

There are of course other engine bits that will need to be inspected, evaluated, repaired, replaced, etc, etc.   Chris' intention is to leave no stone unturned, (no beer unsampled?) a wise choice.   The timeline is going to be up to Chris, and the adventure will begin anew.   

I've been giving this some thought - we've developed a good deal of momentum coming into this abortive attempt.  We both need to step back from it and relax, but I don't want to lose this momentum. 

I'd like to shoot for another dyno session before Christmas.  I think that's a reasonable, relaxed goal, and it will put us in order to REALLY do some fine tuning next spring.  I'm thinking set a baseline in December, trade out the header in the Spring and see if that helps - there's a shorter Maniflow intake manifold I have, and we can try it.

If we can get this donk established as reliable, we can optimize the combination.

I'd like to turn this into an opportunity.

Title: Re: Milwaukee Midget
Post by: Peter Jack on September 26, 2012, 05:48:08 PM
Love that attitude!!!  :-D :-D :-D :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Glen on September 26, 2012, 06:24:55 PM
Experience is what you get when you didn't get what you wanted.              Well learned over the years and lessons learned by doing. :roll:
Title: Re: Milwaukee Midget
Post by: gkabbt on September 26, 2012, 07:21:42 PM
Have to agree with several of the other posters. Your attitude is utterly remarkable in this situation  :cheers:
So, slow down, take a deep breath and then back to the build and get the record in 2013.

Gregg

P.S.
I have always admired the phrase: "When you learn by experience, the test comes first and the lesson afterward.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2012, 09:33:19 PM
Am I disappointed?  Sure I am.  But while it’s okay to get pissed off, it does nobody any good to BE pissed off.  The results I’ve encountered were usually broken relationships, broken bolts or broken spirits.  The only thing I want to break is 121.779.

I need to keep my head clear to do that.

Thanks, guys.  :cheers: 

Chris     
Title: Re: Milwaukee Midget
Post by: Freud on September 26, 2012, 11:05:18 PM
Chris, now that you know it isn't terminal......walk away for a few weeks and come back when it's chewing on you to the

point that you can't leave it any longer.

If a girlfriend leaves you there is no good reason to try to reestablish the relationship that week.

Even a short time away will dull the hurt.

Then reuniting has a chance of working.

Same thing with the engine.  Right now you are frustrated.

Down the road it will once again be a challenge.

Remember: even Sumner came back.

FREUD

Title: Re: Milwaukee Midget
Post by: dw230 on September 27, 2012, 02:28:49 PM
Sad to hear of your troubles Chris. Come look me up at Impound next week. At least you can set GPS points and will know where to go next year.

Something a mentor told me long ago - "Advances are permanent."

DW
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2012, 02:47:15 PM
Only a fool turns down an invite from the Mayor.

See you then, Dan. 

You know, if you had been mean to me 6 years ago, I wouldn't be having all of this fun!  :-D

 :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on September 27, 2012, 03:09:47 PM
Only a fool turns down an invite from the Mayor.

See you then, Dan. 

You know, if you had been mean to me 6 years ago, I wouldn't be having all of this fun!  :-D

 :cheers:

We could all start being mean to you to save further expenditures!? :-D

BTW, I have not forgotten the brew :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2012, 03:14:03 PM
The die is cast, Tman - in for a penny, in for a pound.

Is that to be delivered next week on a field of sodium?  :roll:
Title: Re: Milwaukee Midget
Post by: Tman on September 27, 2012, 03:19:39 PM
The die is cast, Tman - in for a penny, in for a pound.

Is that to be delivered next week on a field of sodium?  :roll:

I wish, I have been slammed since getting back from the salt. And gas is running out in our area making my job even crazier.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 27, 2012, 03:23:03 PM
"Gas is running out"?  Hunh?  Since we go past the Black Hills - southwest ND - on our way west (day after tomorrow) - are we going to need to be worried about getting enough diesel to power our truck for a few hundred mile?  Or is the "shortage" just in the immediate Black Hills area?
Title: Re: Milwaukee Midget
Post by: dw230 on September 27, 2012, 03:27:03 PM
Out for a charity dinner on Tue. night I saw $5.00 diesel in So. Cal. My thought was that the rising cost may put a damper on my next truck purchase.

DW
Title: Re: Milwaukee Midget
Post by: Tman on September 27, 2012, 03:27:43 PM
"Gas is running out"?  Hunh?  Since we go past the Black Hills - southwest ND - on our way west (day after tomorrow) - are we going to need to be worried about getting enough diesel to power our truck for a few hundred mile?  Or is the "shortage" just in the immediate Black Hills area?

Just keep your tank full. Our stations are good for now.  Prices are also creeping up today.
Title: Re: Milwaukee Midget
Post by: jdincau on September 27, 2012, 03:37:15 PM
Out for a charity dinner on Tue. night I saw $5.00 diesel in So. Cal. My thought was that the rising cost may put a damper on my next truck purchase.

DW
I hear you Dan, in 2004 I bought a diesel because it was always cheaper than unleaded regular, now its on a par with 91 octane gas!
Jim
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2012, 03:51:01 PM
I'm fortunate in that I'm able to travel light.  The Midget is 1500 lbs, the trailer is 800, and last year I got 18 mpg pulling the whole rig through the Cumberland and over the Smokies to Maxton.

It's the only reason I keep the Dodge.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 27, 2012, 03:59:11 PM
It's all my fault that diesel costs more than gasoline.  Back in '04 gas was more expensive than diesel fuel.  Therefor I bought a brand-new diesel GMC pickup.  It was within a week that the price of diesel jumped up to more than gasoline, and it has stayed there ever since, so I guess you can blame the high cost on my buying a diesel.  We replaced the '04 with an '09 diesel and don't regret it a bit.  Not only do we get pretty decent fuel economy (23 highway without a trailer, 14 3/4 or so with the trailer). but "driveability" - i.e. noise, the sound of the engine screaming when it shifts down to make it up a hill, and very long life, etc. - make the diesel far more attractive to us.

We also pull heavy trailers.  Not only the race trailer, which isn't all that heavy in the grand scope of things, but also the equipment trailer with the Bobcat loaded.  That probably adds up to 6 ton or so.  Yes, you can tell it's back there, but we still don't get many downshifts on hills.

And now back to our regularly scheduled thread - Milwaukee Midget.
Title: Re: Milwaukee Midget
Post by: Glen on September 27, 2012, 05:33:51 PM
BTW/FYI  Fuel is cheaper at Smiths in Wendover (Nevada) the the rest of the Utah side of town. They also have booze that's cheaper then the liqueur store
Title: Re: Milwaukee Midget
Post by: dw230 on September 27, 2012, 05:49:59 PM
Only a penny at most. The same price as the Piolet across the street last week. $3.78 for 85 octane.

Still no spell check

DW
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2012, 10:20:00 AM
Mornin', all.

I just noticed this last night - despite taking a picture of it on Tuesday - and I seem to recall Wisdonm making mention of it on Tuesday -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4813.jpg)

If you look closely, you can just make out the imprint of the shape of the combustion chamber to the left of where the valve introduced itself to this member of the J&E Quartet.

Squish, yes - Kiss, no.


While I don't have the figures in front of me, I know the calculations we came up with should not have put the piston this close to the head, including piston rock and expansion. 

The Cometic three piece gaskets get raves, but they are tough to physically measure.  My conversation with Fordboy this morning led me to the same thought I was thinking before I went to bed last night - I'm going to need a slightly thicker gasket.  I've seen engines where the piston and head have just touched with no observable long term problems, but I'm simply not comfortable running this thing that close.

That said, had the head gasket been thicker this go around, it could have left more of the valve and valve guide hanging out in the cylinder, and possibly have made the situation worse.

There’s a fellow named Dumb Luck who has been my companion on this trip.  I’m grateful for his help, but I really want to get to the point where his services become redundant.
Title: Re: Milwaukee Midget
Post by: Freud on September 28, 2012, 10:38:16 AM
Lighter
Title: Re: Milwaukee Midget
Post by: Tman on September 28, 2012, 10:42:02 AM
Is that the cylinder that the guide came loos in? If so I would say the piston slapping the valve knocked the guide loose. Clay is your friend.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2012, 11:57:10 AM


Freud - thanks for the clean-up
Is that the cylinder that the guide came loos in? If so I would say the piston slapping the valve knocked the guide loose. Clay is your friend.

I have a very good friend named Clay, who is always up for cocktails . . . Yes, Clay is my friend!  :cheers:

That's the one.  We're convinced that the tolerances were too tight in the valve guide, because in the #2 cylinder, we also found the stem a bit stiff in the guide - again, something I should have checked. 

Well, that was timely - Fordboy just called and told me that all of the intake guides are on the tight side. 

Tough to get a micrometer on clay, and given the tight tolerances we're dealing with, I need numbers more reliable than clay can provide.

The valve to piston clearance on the dry build was excellent  - we checked it with a dial indicator.  But the piston to head clearance I’m a bit uncomfortable with.

Slowly peeling back the onion, layer by layer . . .


Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 28, 2012, 12:04:00 PM
Quote
Tough to get a micrometer on clay, and given the tight tolerances we're dealing with, I need numbers more reliable than clay can provide.

And that didn't work out very well. As with all things, tools left in the toolbox don't help. With clay you can turn the engine over, pull the heads and see what is going on dynamically. Put some small dots slightly thicker than your calculated dimension.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2012, 12:26:42 PM
Quote
Tough to get a micrometer on clay, and given the tight tolerances we're dealing with, I need numbers more reliable than clay can provide.

And that didn't work out very well. As with all things, tools left in the toolbox don't help. With clay you can turn the engine over, pull the heads and see what is going on dynamically. Put some small dots slightly thicker than your calculated dimension.

Dean, I think clay would probably be a good go-no go gauge for valve to piston clearance on a looser engine, but as of two minutes ago, I'm convinced that the tool in the toolbox I should have looked for was a plug gauge.

Hmmm . . . small dots.   Are you suggesting clay for checking the piston to valve clearance, or piston to head?  :roll:  Hmmm . . .

I think I need to get an accurate gasket thickness under clamped pressure, which I should be able to do with a dial indicator.

Just got off of the phone with Fordboy - the intake valve to guide clearance on the rest of the intake valves is .0006 to .0008 - it should be about double that.

Right now, I can say with an unusual degree of confidence that the guide seized up tight on the valve, and the valve pulled it right out of the head.  As always, the investigation will continue.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 28, 2012, 12:27:32 PM
Do both.  :wink: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2012, 04:31:54 PM
Some thoughts on precision, tolerancing, and quality needed for racing engines.........

I just finished up the post-mortem measurements on the cylinder head, and have quickly discussed what I found with Chris, by phone.  I'm going to post up the measurements & some photos, but before I do that, I have some thoughts.  I'm just going to tilt my head and let them spill out.

I've been building performance and racing engines a long time, longer than I'd care to admit.   A person can't have a long career in this field, without a track record of success.   And no one can be successful, for any amount of time, without the requisite performance AND reliability from their product.   Think about that for a minute, and then ask yourself, "What is required to achieve this?"

Inherent in the quest for this performance and reliability is the need to understand precision.  The dictionary definition of precision is as follows:

pre·ci·sion
n.
    1. The state or quality of being precise; exactness.
    2.
       a. The ability of a measurement to be consistently reproduced.
       b. The number of significant digits to which a value has been reliably measured.
adj.
    1. Used or intended for accurate or exact measurement: a precision tool.
    2. Made so as to vary minimally from a set standard: precision components.
    3. Of or characterized by accurate action: precision bombing.

Precision means different things to a framing carpenter vs. a finish (trim) carpenter.   They use different tolerancing values.   The same is true for a general machinist vs. the operator of a crankshaft grinder.  What does this have to do with racing engines?   Only to lead into the idea of "tolerancing".   It's pointless to ask carpenters to work to +/-.001", their work doesn't need this kind of precision.   But, while +/-.001" may be OK for some CAD/CAM machined parts, this sort of tolerancing is too tight for say, gaskets.   For crankshafts, however, (even stock cranks) +/-.001" is too wide a tolerance to be considered precise.  The point of all this is that:  Racing engines require differing levels of precision, and tolerancing, in different areas.   Quality then, as far as racing engines are concerned, is the elevated level at which precision & tolerancing can be sustained or repeated.   For it does no good to fit 3 pistons correctly and the 4th incorrectly.

Some parts need to be sized (or fitted) in thousanths (.001") of an inch, others need to be sized/fitted in ten-thousanths (.0001") of an inch.  For other parts, say pushrod overall length, +/-.010" would be acceptable.  Parts can be made to almost ANY tolerance, IF, cost is no object.  But what is the point?   The trick is to know what the acceptable level of precision and tolerancing is for a given part or assembly.

That is what Chris is dealing with here.   Parts fitted & assembled outside of the TOLERANCES needed to be workable & reliable in/at the rpm range the engine will operate.   The cause here is: valves fitted too tightly into their silicon bronze guides.   NOT, lack of valve to piston clearance, or how that valve to piston clearance was measured.   Turns out that the #1 inlet valve has the largest stem diameter AND the smallest valve guide inside diameter, giving the least amount of clearance, less than what was required.   No big surprise then, that this was the valve that got tagged by its' piston.   At high & sustained rpm, even the higher pressure valve springs could not close the valve as it was seizing in the guide.  The piston closed it, and the resulting shockwave was transferred throughout the remainder of the valve train, loosening the rocker adjuster.  And things went downhill fast from there.......     I'm just glad that more damage didn't occur.

A few pages back, (reply #1506, page 101) Chris has posted up the valve to piston clearances, as measured with a degree wheel and a dial indicator with .001" graduations.   Determining these measurements, (at the various positions of the piston, both BTDC & ATDC) with clay, would be difficult, time consuming and subjective, rather than precise.( +/-.001")   All clay dynamically reveals is the closest a valve gets to a piston.   It does not reveal where this occurs, as the dial indicator & degree wheel do.   And while we are on the subject, NEITHER method reveals the actual dynamic clearance at 8500rpm (or whatever rpm) under load or backed off the throttle.   The static "clearances" used to set-up dynamic valve to piston "margins of safety" are based on several factors.   Most notable are valve train mass; v/t moment of inertia; camshaft 'negative' accelerations, rpm range used, etc, etc.   Only a spintron can reveal the dynamic conditions likely to be encountered at operating speed in the valve train.   Unfortunately, spintron time is a little outside of the current budget.    Like I've stated many times before: "It's complicated."   AND, additional complications are added when you are trying to determine which came first, the chicken or the egg.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jon on September 28, 2012, 04:48:42 PM


I think I need to get an accurate gasket thickness under clamped pressure, which I should be able to do with a dial indicator.



Easy way to check gasket thickness when compressed;
Punch a hole in it in a non critical area of the head gasket
Put a small piece of lead shot there "just" bigger than the thickness of your head gasket
Tension down the head
Remove the head
Measure the lead shot with a micrometer
Title: Re: Milwaukee Midget
Post by: Tman on September 28, 2012, 05:45:01 PM
Fordboy, we are just discussing/asking questions. None of us are questioning your abilities in this rather unfortunate incident. Mixing and  matching custom components can cause a person to have these types of issues to pop up.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2012, 06:00:31 PM
Tman,

Thank you for your kind assessment, and I completely agree with your comment about mixing & matching.   My comments were not addressed to anyone in particular.   Like I said, I had some thoughts, and I just tilted my head & let 'em spill out.   As it says at the bottom of my posts:   "IF all you want is the skin off the cat, it really doesn't matter HOW you skin the cat."

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2012, 06:04:54 PM

I think I need to get an accurate gasket thickness under clamped pressure, which I should be able to do with a dial indicator.


Easy way to check gasket thickness when compressed;
Punch a hole in it in a non critical area of the head gasket
Put a small piece of lead shot there "just" bigger than the thickness of your head gasket
Tension down the head
Remove the head
Measure the lead shot with a micrometer

Jon,

A very clever way to get the measurement.   And one I had not heard of before.   Thank you for sharing your tip!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2012, 09:59:23 PM

Head gasket thk: .025" net              (After milling .012" from block, changes piston height from -.004" to +.008"  Actual gasket .033")
 

Here's why the piston is kissing the head.

With a micrometer at the steel fire ring, it measures .031.  Compressed, the gasket measures .029.    The actual pop-up was .0065 after everything was put together. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4815.jpg)

By the way, that Lufkin micrometer was my father's.  He worked at Collins back during the Apollo program.  It's quite likely there are parts sitting on the moon that were measured with that very micrometer.

The original spec called for .025 - we're at .0225.

There's a small tab at the side of the block deck that is machined flush with the block - I simply locked down the dial indicator and clamped down the head with both the gasket in place and with it removed.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4817.jpg)

By the way, I got that dial indicator at a pawn shop up the street.  It's quite likely it has never measured anything of particular historical significance.

Not yet, anyway.

I'll be ordering up a new gasket, methinks - a tad thicker.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2012, 10:43:37 PM
I should point out that the gasket Fordboy measured last June was NOT the gasket I used in assembly.  This is a new gasket that was allegedly built to the same spec as the original gasket.  I've no doubt the gasket he measured DID measure .033 - I just went out and checked it.

From this point forward, if my mother says she loves me, I'm STILL going to do an investigation.
Title: Re: Milwaukee Midget
Post by: Tman on September 28, 2012, 11:22:28 PM
Never trust mom, she said Asparagus was tasty and then your piss smelled like an old drunk!

Forn the record, my mom comes to me for recipes these days! :wink:
Title: Re: Milwaukee Midget
Post by: Freud on September 29, 2012, 11:29:53 PM
Gasket.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 30, 2012, 12:04:11 AM
Hell, there could be thousands of micrometers that measured stuff that went to the moon.

Only a rare handful have measured a Bonneville record holder. :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on September 30, 2012, 09:15:15 AM
 And while we are on the subject, NEITHER method reveals the actual dynamic clearance at 8500rpm (or

boy o boy have I learned that the hard way---I am running a 4.25 crank with 6.535 rods in a 9.8 block---we chose the short deck when I was the eng. partner in Skip H's car. We kept hurting pistons & rod brgs from what I was told was detonation at the time.  Marvin the eng builder  has gone up 10 thou on gasket thickness to compensate for piston rock and thermal expansion.  Hopefully this will put an end to our longevity problems.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 01, 2012, 12:20:17 AM
And while we are on the subject, NEITHER method reveals the actual dynamic clearance at 8500rpm (or

boy o boy have I learned that the hard way---I am running a 4.25 crank with 6.535 rods in a 9.8 block---we chose the short deck when I was the eng. partner in Skip H's car. We kept hurting pistons & rod brgs from what I was told was detonation at the time.  Marvin the eng builder  has gone up 10 thou on gasket thickness to compensate for piston rock and thermal expansion.  Hopefully this will put an end to our longevity problems.

Ah, to be building a big block - just add .010.  If I were to do that, I'd lose about a point of CR.

Sparky, I was thinking about trying to pull and reinstall the cam without dropping the pan, which would require I use magnets on the end of some tubes and lash 'em up, then pull the offended tappet through the cam bearing hole with a magnetic probe.  There's no tappet chest.  The only other way would be pull the whole engine and come in from the bottom - a PITA, for sure.

But I hadn't thought about the potential effect on the bearings.  I should probably also check the # 1 con rod for straightness after this near miss.  They're pretty stiff, and probably okay, but I don't know that for sure, and I'm not going to risk it.
Title: Re: Milwaukee Midget
Post by: Rob on October 01, 2012, 06:53:21 AM
Assuming you're using hydraulic lifters Chris, you can buy a tool to pull them. It's a bit like the ones you use to reach deep and pick up something you dropped. Held with index and middle finger, activated by the thumb. It grips the lifter via the circlip groove that retaines the guts of the lifter.
There's also a flash model that has an expanding collet and slide weight.

If you're using solids,you're on your own. It's late and I'm too tired to read back and check sorry.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 01, 2012, 07:00:26 AM
Assuming you're using hydraulic lifters Chris, you can buy a tool to pull them. It's a bit like the ones you use to reach deep and pick up something you dropped. Held with index and middle finger, activated by the thumb. It grips the lifter via the circlip groove that retaines the guts of the lifter.
There's also a flash model that has an expanding collet and slide weight.

If you're using solids,you're on your own. It's late and I'm too tired to read back and check sorry.

Cheers,
Rob

Great idea, but the lifters are solids & can only be removed from the bottom on late style BMC blocks...............  Late style blocks do not have a tappet chest or covers.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Rob on October 01, 2012, 07:24:45 AM
Thanks Fordboy,

All my greatest ideas are useless  :-D

If it's late for me it must be really early for you!!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: SPARKY on October 01, 2012, 07:43:13 AM
WE did loose compression---we are down to 12.8  Marvin calls my eng,  a HOT street eng,  he says he has built street engs with more CR
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 01, 2012, 10:12:42 AM
Thanks Fordboy,

All my greatest ideas are useless  :-D

If it's late for me it must be really early for you!!

Cheers,
Rob

It's a bummer because I even HAVE the tool!!!   Used to use it a lot on Chevy/Ford V-8's.   Corvairs too!!  (don't even ask.....)

Yes, it is very early & I am unable to sleep.  I am adjusting poorly to this ageing thing.  Guess I need to add more barleywine to my diet.
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 01, 2012, 10:29:39 AM
WE did loose compression---we are down to 12.8  Marvin calls my eng,  a HOT street eng,  he says he has built street engs with more CR

Sparky,

At MORE than 12.8/1 for street, what do they use for fuel?  VP Blue @ 114 octane is pretty pricey per gallon for street use.....       More importantly, what are the effective (static c/r - inlet valve closing point) & dynamic (effective c/r x volumetric efficiency %) C/R's?  These C/R's determine the octane rating of the fuel you must use to suppress detonation.......
 :cheers:
F/B 
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 03, 2012, 11:25:54 PM
Chris:

You should make a pass thru Colorado and pick up some of this beer: http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs) (http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs))

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Tman on October 04, 2012, 12:03:05 AM
Chris:

You should make a pass thru Colorado and pick up some of this beer: http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs) (http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs))

 :cheers:

Mike

I am a beer snob and that sounds nasty!!!!!!!!!!!!!!!!!!
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 04, 2012, 09:03:18 AM
Chris:

You should make a pass thru Colorado and pick up some of this beer: http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs) (http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs))
 :cheers:
Mike

I've sampled some pretty weird brews in my time, but this one appears to be the 'weirdest' possibility.   What would be the side effects, if any?   If the side effects are like Viagra..........count me in for a sixer.........

Guess I shouldn't sample that "Lobotomy Bock" I picked up in NOLA........
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2012, 03:36:08 PM
Ah yes – my sodium level is now in check.  Couldn’t stay for the duration, but tech day and Wednesday were glorious at World Finals.  All hail Britannia – all it took was some American know-how to push a Triumph GT into the halls of doorslammer mythology.

To the project at hand – Fordboy has the head, and today I ordered up a new valve, guide, seal and tappet, along with a replacement rocker for good measure for the intake on the 1-hole. 

Here’s the issue – the valve stuck in the guide.  I called APT and talked to Phil, who did the machine work, which he had blueprinted.  The valve and guide were within the specs that they build to.  Well, okay, but Fordboy said it best – “clearly the valve and the guide had different ideas”.  I’ll chalk this one up as the “it’s your turn for it to break on you” aspect of chaos theory, but we’re not putting it together the same as last time.  At this point, I just want to assure myself that they won’t weld themselves together again.

Dema Elgin called checking up on progress, and guys, keep that in mind – the cam grinder called out of the blue to inquire why I wasn’t running at World Finals.  The guy clearly wants us to succeed with his products.  I related my tale of woe, and he suggested knurled guides, which kept the guide to a close spec but still let oil get in and around.  Conversely, Fordboy’s experience with F2 and Cosworths has me leaning in the direction of simply opening up the guides a scoach.  If it were an engine that needed to run for an entire season in vintage racing, Dema’s approach is probably the one I think I’d choose, but the guides I have are a bronze alloy which doesn’t take a knurling very well, and I’m not driving that far, or for that long.

Harland Sharp will be sending out a replacement for the rocker - it's not damaged, but it did undergo a pretty sever shock.  They're between production queues for this part, but Keith says it should be in the mail in a week and a half – that’s fine – I’ve got other work to do – which might include some home repairs at Fordboy Acres – I owe him a favor or two. 
Title: Re: Milwaukee Midget
Post by: manta22 on October 08, 2012, 03:45:43 PM
MM;

Could part of the problem with the valve be a less-than-ideal combination of metals between the valve stem and the guide? You said that the guides are a bronze alloy; what is the valve stem material? Is this the ideal combination?

Perhaps even flash-chroming the stems might help. You might also add some zinc dithiosulfate (in a "high- zinc" oil) which is an anti-scuffing agent.

Number Six
Title: Re: Milwaukee Midget
Post by: aussievetteracer on October 08, 2012, 05:38:44 PM
Hi MM from Oz- when I was circut racing a Cooper S 40 years ago, I had a problem with sticking exhaust valves: solved it by running a whisker more clearance than MR MOWOG recommended, no seals, and by running a UNC tap through the guide, to encourage oil flow. Good luck in solving the problem- even though I play with a vette and sbc's these days, I still have a (twisted) affection for midgets, bricks, and that brilliant little donk.
                                                                                                                                          Denis
Title: Re: Milwaukee Midget
Post by: generatorshovel on October 08, 2012, 06:15:01 PM
MM, In relation to Broaching the guides (internal knurling), I have a mate who races an 'ol shovel, and had a similar problem with sticky valves. He got onto a guy who made super hard valve guides for HD's, who also recommended "Broaching", and ZERO clearance !
Against better judgement, my mate tried his suggestion,and the worked, so well, in fact, after chasing 150 mph on lake G for several years, managed 152 the last time he run.
Upon the post event tear down, the valve stems showed no sign of anything untoward , and with a 4 5/8" stroke, 7000 rpm for as long as a bottle of Nos lasted, things were more then a little stressed (the head gaskets failed)
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 08, 2012, 06:23:36 PM
Chris:

You should make a pass thru Colorado and pick up some of this beer: http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs) (http://blogs.denverpost.com/beer/2012/10/01/joke-wynkoop-brews-rocky-mountain-oyster-stout/6330/?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+dp-blogs+(Denver+Post%3A+Blogs))
 :cheers:
Mike


I've sampled some pretty weird brews in my time, but this one appears to be the 'weirdest' possibility.   What would be the side effects, if any?   If the side effects are like Viagra..........count me in for a sixer.........

Guess I shouldn't sample that "Lobotomy Bock" I picked up in NOLA........
 :cheers:
F/B


last time I ate a dozen oysters and had two pints of Guinness it did some evil things inside me, evil things...tasted good but. :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on October 08, 2012, 06:29:50 PM
MM;

What matters most is the valve-to-guide clearance when everything is HOT. Which expands more from cold to hot-- the valve stem or the guide in the head? The clearances need to be set accordingly.

"What you need is information."

Regards, Neil  Tucson, AZ   (#6)
Title: Re: Milwaukee Midget
Post by: Tman on October 08, 2012, 06:50:27 PM
Different type of Oysters Goggles.  :-o
Title: Re: Milwaukee Midget
Post by: Glen on October 08, 2012, 06:55:18 PM
Different type of Oysters Goggles.  :-o

Mercury infested
Title: Re: Milwaukee Midget
Post by: manta22 on October 08, 2012, 07:17:30 PM
Mountain oysters?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2012, 07:22:13 PM
MM;

What matters most is the valve-to-guide clearance when everything is HOT. Which expands more from cold to hot-- the valve stem or the guide in the head? The clearances need to be set accordingly.

"What you need is information."

Regards, Neil  Tucson, AZ   (#6)

#6, that's a concern of mine, and for a few reasons not mentioned.

The valves are stainless, I understand the guides to be a bronze-silicon alloy.

First off, the valves have a three angle grind on them, which minimizes the head's ability to dissipate heat from the valve head.  Additionally, running too loose in the guide also stores heat in the valve, which is more easily carried away into the head with a somewhat tighter clearance.  But both of these issues are more related to exhaust valves than intake valves.

G'shovel, that's a fascinating idea, and I'm glad it worked on your droog's bike, but I don't know how a HD head dissipates heat compared to a BMC head, especially with a shared exhaust port in the center and an exhaust system not exposed to the elements.   It's an experiment I'd be a little queasy to try - this is the last possible hurrah for this head, as extensively as it's been chopped, and I don't want to potentially compromise it any further.

I'm running the Brad Penn hi zinc oil with Lucas zinc additive (that would be the other Lucas), but the teflon seals do a marvelous job of wiping the stem clean.  I am running a leaded racing gasoline, although I don't know if that helps stems as much as it helps seats.

Right now, the plan is to open 'em up a smidge.

Going from memory - it's been over a week - I want to say the #2 intake was at .0006, the # 1, of course, a post-operative press fit.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 08, 2012, 07:40:30 PM
Hmm . . . a smidge. Is that close to an iota, scintilla, shred, smidgen, smidgeon, smidgin, tittle, or whit?

I'm absolutely sure it's bigger than a CH. Microns can be measured with an RCH.  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2012, 07:48:32 PM
Hmm . . . a smidge. Is that close to an iota, scintilla, shred, smidgen, smidgeon, smidgin, tittle, or whit?

I'm absolutely sure it's bigger than a CH. Microns can be measured with an RCH.  8-)

Well, I'm getting my hair cut tomorrow, and I know they do body waxing there, so I'll talk to Stephanie and see if they have any Pubigage I can borrow . . .
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on October 08, 2012, 08:36:43 PM
If you get some, PLEASE don`t post any pics...(shudder.....) :-D
Title: Re: Milwaukee Midget
Post by: aussievetteracer on October 08, 2012, 08:56:57 PM
Dean L/A One of my favourites is "Just a whisker- about a foreskin of a fly's d**k"
Title: Re: Milwaukee Midget
Post by: manta22 on October 08, 2012, 09:35:09 PM
Dean;

"Smidge" is equivalent to 1 RCH.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 08, 2012, 10:27:24 PM
anyone have an equivalence on the ISO measurement the "poofteenth"?........

Title: Re: Milwaukee Midget
Post by: Captthundarr on October 08, 2012, 10:39:41 PM
I still have a verity of measuring devices...1st wife was a blonde and last 2 redheads. :-D :cheers: not to mention feeler gages and micrometers. sorry guys long day remodeling a bath..
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2012, 11:13:38 PM
I still have a verity of measuring devices...1st wife was a blonde and last 2 redheads. :-D :cheers: not to mention feeler gages and micrometers. sorry guys long day remodeling a bath..

So Frank, your second or third wife never swept the floor?  :| 

For clarity - we're shooting for .0010 -.0012 inch = .025 -.030 mm = ~2/5 of 1% of the gap between Alfred E. Neuman's remaining front teeth.
Title: Re: Milwaukee Midget
Post by: Freud on October 08, 2012, 11:16:54 PM
I still have a verity of measuring devices...1st wife was a blonde and last 2 redheads. :-D :cheers: not to mention feeler gages and micrometers.

I think the spell checker missed some punctuation and spelling errors.

"not to mention feel'er gagas and....."

FREUD
Title: Re: Milwaukee Midget
Post by: Tman on October 08, 2012, 11:32:08 PM
Now we are measuring British stuff in RCH's and BCH's!? :-D :-P
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 09, 2012, 12:44:23 AM
Sure can tell the season's ended!  :evil: :evil: :-D :-D :roll:

Pete
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 09, 2012, 02:22:28 AM
Why "shooting for .0010" - .0012"? That's tighter than I'd "shoot for" on a street engine. Competition engines with their potentially extreme temperature ranges and other stresses call for more generous clearances.

As for stem seals- be careful that they don't do too good a job (as the initial Perfect Circle teflon ones did back in the sixties, giving PC seals a bad name). You're actually better off without seals if you can get away with it, but that depends on a number of factors- volume of oil striking the guide/stem juncture, intake tract pressure (or vacuum), engine's sensitivity to octane reduction from oil contamination, etc. If oil cooling of springs isn't required, study the path the lube oil takes in the rocker chamber- and attempt to divert most of it away from the valve stems, along with restricting the flow volume to the minimum needed.

As for narrow seat widths limiting heat rejection- don't blame it on "three angle" seats. You're free to set seat width at whatever you feel is appropriate, with any "style" of seat configuration (with the exception of full-radius seats, which is seldom preferred on intakes anyway).
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 09, 2012, 06:29:39 AM
Midget,

Small diameter (.240" - .700" internal diameters) dial bore gages should arrive at ranch today, if USPS tracking can be trusted.   Will chart existing clearances of each valve/guide by cylinder # and post to build diary for a record of pre-existing condition(s).

TOP 6 REASONS RACING VALVES "STICK" IN GUIDES:         (In my opinion.......)    (Sorry Dave, I couldn't come up with 10....)

6   Valve/guide not properly cleaned for assembly.
5   Valve/guide contaminated with foreign matter while being assembled.   (ie: lapping grit, glass beads, sandblasting sand, etc.)
4   Valve stem & valve guide used not made from "compatable" materials.
3   Valve seals working too well.   (Too "tight" to valve stem.)
2   Lack of or lack of sufficient/proper assembly lube.
1   Insufficient valve to guide clearance for racing conditions.

This is trickey because various valve stem/valve guide combinations REQUIRE differing clearance values just based on the materials/application.  My 40+ years of experience building street and racing engines is as follows.   Full race engines typically REQUIRE more clearance than street or street performance engines regardless of the valve stem/valve guide combination.   This is understandable given the more severe operating conditions of full race engines.   The amount of clearance required also varies with the valve stem diameter, ie: a .375" diameter valve stem/guide needs more clearance than a .279" diameter valve/guide.   Guides with internal "knurling" or other oil channels can be fitted tighter than guide/stem combos without this extra oiling.   And of course, the effectiveness of the valve seal has an impact on the clearance required.   For instance: .279" (9/32"-7mm) phosphor bronze/manganese bronze/naval bronze guides (no knurling) with stainless steel valve stems & rubber 'top hat' stem seals can be fitted @ .0006"/.0010" clearance, typically with NO problems.   BUT, a similar setup with silicon aluminum bronze guides, (which are harder & more wear resistant giving longer valve seat life) fitted with stainless steel valves MUST have more clearance, .0010"/.0018", or the valves will stick in the guides.   That has been my experience with those materials.

Are there other combos of materials out there?   I'm sure that there are.   Of what is available, how much is suitable for full out racing?   I don't know and I don't want to spend a lot of time effort and money experimenting.   So I tend to go with what I know will work.

At the core I am basically a simpleton.   If what I do doesn't work........    I change the setup/specs for something that will work.........

The key issue on Midget's jewel is:  At least one valve/guide combo didn't like each other.   Perhaps, like an older married couple, they just needed more room.........................
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2012, 10:49:58 AM
Hi, Jack -

Yeah, the deal in the writing on the subject, which is Vizard's book on the A series, says to keep them a tad tight to dissipate heat.  That said, the book is 20+ years old, and valve guide materials have changed, so again, as my friend who backs the 4 and 1 Chicago Bears points out, "Does paying attention to all the "little details" matter?   I dunno, but I think you should ask the guy who finishes second." 

And of course, they do - I've got the evidence in Fordboy's garage.

I DO have the teflon seals, a product forced upon me for vertical clearance issues.  They are physically shorter than the umbrella caps that are standard issue on the BMC, and the valve spring retainers won't hit them as they did the rubber umbrellas.  Actually a combination of better valve control combined with the shorter seal is what is required to work with the lift I'm running on this engine. 

Running without seals is an option I won't look at on the intakes.  The valves are vertical, and even with the oil restricted to the rocker shaft and head, there is still considerable puddling around the base of the valve guide, and detonation leads to broken parts that are more expensive than valve seals and guides.

So it's a balancing act, and by golly, we're going to figure it out.  We're on the path.

I suspect Grummy might be working on similar issues on the S.O.S. Holden, but he has the advantage of the commonalities of essentially a SBC design parameter.  I'm working with an antique that has more in common with a Buick straight 8 than a modern engine.  I’m not complaining, but if the rules permitted foreign engines, a strong argument could be made to include it in a vintage category.

Have I ever mentioned that I'm having a blast doing this?
  :lol:

 
Title: Re: Milwaukee Midget
Post by: manta22 on October 09, 2012, 12:15:47 PM
MM;

How about running a reamer through your Teflon valve seals to open them up a bit so a little more oil can get past them?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2012, 01:31:32 PM
MM;

How about running a reamer through your Teflon valve seals to open them up a bit so a little more oil can get past them?

Regards, Neil  Tucson, AZ

Looking at all options - it shouldn't take much.

Logged and noted.

Thanks, Neil!

Chris
Title: Re: Milwaukee Midget
Post by: Frankie7799 on October 11, 2012, 09:08:06 AM
Another excellent build that I can now check off the list  :-) Chris,what a amazing journey this has been to witness. IM sorry to read about your latest setback but as you have with the past setbacks, you shall overcome this and be ready for Speedweek 2013 ( which Im hoping will be my first SW to attend as a spectator ) I need to go back through and read more in depth the technical stuff that FB has put in. Again, a great read and I look foward to following along as you move towards SW '13.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 11, 2012, 10:19:35 AM
Valve Stem sizes & Clearance in Longman Head, Post Mortem.

Midget,

Sorry for the various delays.  At long last, INFORMATION........

Chart of dimensions after checking sizes of all parts with micrometer & dial bore gages.  Same micrometer used to check valve sizes & set dial bore gages:

Cyl #/Type   Valve #   Valve Stem dia.   Clearance
      1 Ex        1          .2790/.2793      .0015/.0010
      1 In        2          .2793/.2796         unknown
      2 In        3          .2794/.2798      .0020/.0004
      2 Ex        4          .2788/.2792      .0017/.0012
      3 Ex        5          .2790/.2792      .0020/.0014
      3 In        6          .2793/.2796      .0015/.0010
      4 In        7          .2793/.2795      .0020/.0004
      4 Ex        8          .2790/.2793      .0018/.0010

The guides, as opposed to being 'straight' & cylindrical in shape, are 'bellmouthed' at both the top and bottom of the guide.  I suspect that this is a result of a worn guide hone/worn trueing sleeve or poor guide honing technique/operator error.   Depending on how the clearance was measured, this probably contributed to a erroneous conclusion about the actual clearance.

As far as repairs are concerned:

1)  The intake guide hole is not cracked and measures out at .4695" dia.  about .0005" oversize.   A .4710"/.4720" OD guide, fitted @ .0015" press fit, will fix that problem.   If it remains concentric to the old guide C/L and the seat C/L you might get lucky be able to lap-in the new valve to the seat.   Worst case scenario is grinding in the seat to align with the new guide.   No big deal.   Hopefully the new valve will be thick enough to equalize the the valve/chamber depth, and keep the cc's equal.

2)  The 'tight' guides can be honed further to increase the clearance, but there isn't much that can be done about the 'bellmouthing' that is beyond the intended clearance.   I don't think that it will affect performance adversely, although seat life will be reduced somewhat.

edit:  Running without valve seals is not an option here.  Verticality is not the only issue.  The valves and springs are half 'submerged' in oil at speed.   Given the vacuum in the inlet tract(s) (siamesed ports, don't forget) without seals, oil 'rains' down the guide into the cylinder.  I can't think of a faster way to decrease power or court detonation than by 'injecting' oil into the cylinder.................

If it was mine, I would open the clearance on the tight guides, lap in (or grind if req'd) the valves & seats, cut the spring pockets for the hardened spring cups, reassemble the head and reinstall it to the short block.   Run in would depend on cam/tappet condition, etc.

Bottom line is that it should not have happened, BUT, it could have been MUCH, MUCH worse....................
 :cheers:
Fordboy
P.S.  Having a 'blast', is not usually a good experience during a dyno session.......................... :cheers: F/B
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 11, 2012, 10:54:01 AM
So all things considered, it could have been much worse, but wasn't.

The repairs won't take that long, so when is the next dyno session!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2012, 11:14:19 AM
So all things considered, it could have been much worse, but wasn't.

The repairs won't take that long, so when is the next dyno session!

My old pal, Dumb Luck.

I want this engine done, dynoed, and in the chassis no later than Christmas.  I’m looking into engine dyno facilities rather than a chassis dyno.  We popped a tire – actually an inner tube – last time.  What I’m finding out is that the chassis dynos are great for some quick tweaks, but on cars as small and light as the Midget, it’s actually kind of hard on the chassis, especially at the revs I need to test this engine. 

If I isolate the engine and concentrate on getting it right, I’ll be removing some variables from the equation.


Frankie, you must have insomnia, but thanks for taking the time.

And Fordboy, thanks again for the detail work.  I'll see you Saturday - we'll discuss it over a bottle of beer and a bucket of paint.
Title: Re: Milwaukee Midget
Post by: Frankie7799 on October 11, 2012, 11:48:22 AM
MM, no insomina just lots of time to read while at work and before my kids get up for school in the morning.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 12, 2012, 06:48:16 AM
So all things considered, it could have been much worse, but wasn't.

The repairs won't take that long, so when is the next dyno session!

My old pal, Dumb Luck.

I want this engine done, dynoed, and in the chassis no later than Christmas.  I’m looking into engine dyno facilities rather than a chassis dyno.

Midget,

Well, better Dumb Luck than "bein' born unda a bad sign" where, "if it wasn't for Bad Luck, you wouldn't have no luck at all."   (Sheesh, now I'm riskin' alienating Clapton & King.)

The proposed schedule is probably realistic, unless a complete set of dyno adaptors need to be fabricated.   Even that could be fast-tracked though, depending on who you choose to do the dyno session.  Talk to Jim Fletcher @ PPD and double check with Mel to be certain that he is willing to undertake your project.   It wouldn't hurt to have another choice as a third option.

Is there anybody out there in Landspeed Land who is aware of a racing engine shop (in the Chicago, Joliet, Rockford, Madison, Green Bay, Milwaukee circle)with a dyno, who has adaptors for MG "A" series engines and/or is willing to dyno them with the clients adaptors??
Let Midget know if you do.   And thanks in advance for your thoughts on the problem.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 12, 2012, 10:46:04 AM
Quote
Frankie, you must have insomnia, but thanks for taking the time.

No such thing as insomnia. Sleep . . . is work on the race car wasted.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 12, 2012, 03:32:46 PM
Valve Stem sizes & Clearance in Longman Head, Post Mortem.

Midget,

Sorry for the various delays.  At long last, INFORMATION........

Chart of dimensions after checking sizes of all parts with micrometer & dial bore gages.  Same micrometer used to check valve sizes & set dial bore gages:
Cyl #/Type   Valve #   Valve Stem dia.   Clearance
      1 Ex        1          .2790/.2793      .0015/.0010
      1 In        2          .2793/.2796         unknown
      2 In        3          .2794/.2798      .0020/.0004
      2 Ex        4          .2788/.2792      .0017/.0012
      3 Ex        5          .2790/.2792      .0020/.0014
      3 In        6          .2793/.2796      .0015/.0010
      4 In        7          .2793/.2795      .0020/.0004
      4 Ex        8          .2790/.2793      .0018/.0010
The guides, as opposed to being 'straight' & cylindrical in shape, are 'bellmouthed' at both the top and bottom of the guide.  I suspect that this is a result of a worn guide hone/worn trueing sleeve or poor guide honing technique/operator error.   Depending on how the clearance was measured, this probably contributed to a erroneous conclusion about the actual clearance.

Valve Stem sizes & Clearance in Longman Head, Post Mortem.  Part Deux, more information........

Midget,

Not that this is of any real significance, BUT, have just this moment parted the offending inlet valve from its' dying embrace with its' valve guide..........      I have some observations I want to share with you.......

A)  Valve stem measures as in the above chart:  .2793"/.2796" dia.   The valve stem is 'burnished' from its' intimate contact with the ID of the guide.   My opinion is that the hard-coating on the valve stem prevented a permanent friction weld of the 2 parts.   The stem does not appear to be deformed in the guide area.

B)  The valve guide honing pattern can still be observed in the small areas of the ID of the guide where it is NOT heavily burnished.   The burnishing is no doubt a result of the high speed copulation with the valve.   Guide bore ID clearance, as measured with the dial bore gage, varies from .0020" to about .0001"/.0002", not nearly enough.   This indicates to me that the parts did not have enough clearance to begin with, (although there was probably slightly more clearance than there is now.....), and as the engine came up to temp, the guide started to wear/burnish to provide clearance.   The hard silicon aluminum bronze guide alloy simply can not "provide" additional clearance fast enough at high engine speeds, hence the debacle............

Since Dr. Zog's SexWax (Tm) may not suffice as an assembly lube to prevent this problem again, my recommendation is:  More initial valve to guide clearance..........    As we have been dis(cuss)ing.

I'll have all the bits ready for your perusal/inspection on the morrow.

Oh yeah, got things apart by grinding off the 'buldged' tip of the stem, freezing the assembly, then heating the guide with a propane torch
and then twisting the da** things apart with 2 pliers, multiple times.............

All that freezer work has made me thirsty, have to take a break for a porter or a stout........
 :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on October 12, 2012, 03:37:51 PM
I recommend something lighter, maybe a Hefe-weisen. Of course it is about 70 out here.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 12, 2012, 03:44:38 PM
I recommend something lighter, maybe a Hefe-weisen. Of course it is about 70 out here.

Excellent choice Tman!!  I was also considering an Octoberfest of some sort.   Am enjoying my annual Octoberfest/Marzen kick.  But broken parts (and cold weather!!  49 F. here!) always send me toward: the dark side..........
 :cheers: :cheers: :cheers: and kind thoughts,
Fordboy
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 12, 2012, 06:22:04 PM
Dag Fordboy, Dr. Zog's, I'm having tubular flashbacks of my youth. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2012, 11:33:41 PM
Not what I expected –

Sorry, no pics tonight – I left the Nikon at work.

To update, my dyno session of three weeks ago created a friction fit between my #1 intake valve and its too-close-for-comfort guide.  I expected to find a gnarled up cam on the corresponding lobe.  While it’s polished a bit more than the other lobes, it doesn’t appear to be damaged.

What I wasn’t expecting to see was galling on the 1 and 2 exhaust lobes, just as it lifter approaches the top of the lobe.  A similar galling exists on the back side of the # 3 exhaust lobe, also toward the top.

From the base circle to the ramps, the wear is very even – something I was worried about given the rather radical lift I was asking the tappets to accommodate.

The lifters look good, save the #1 intake, which seems to have a bit of a burr on the chamfer – that’s what my fingernail tells me, anyway.  Compared to the other seven, it seems a little coarse, but compared to a brand new one, one that isn’t broken in at all, I can’t tell a lot of difference.

It’s a tough call – truth is I keep pulling parts out before they completely fail, so I don’t have much experience on what would be considered “normal wear”.  The other option is let it break and perform an autopsy, but then you have to try to figure out which part is which in the oil pan.

The new valve and guide arrived today – I’ll be packing it up and shipping it down to Fordboy, along with the lifters for his opinion.  I’m also going to send the cam down for a more experienced analysis, and then it will likely go out to Dema for repair – or maybe not.

On another note, I stopped by NVR racing today to check out their dyno facility.  It’s a Superflow SF-902.  They were knowledgeable, and answered a boatload of very specific questions I posed to them.  They’re a full service shop, but on the way out, I was stopped in my tracks by a 12 cylinder short block I simply couldn’t identify.

Testarossa.  

Which reinforces something I’ve come to understand and only recently really appreciate.  C&S did my machine work, and last year, a customer had dropped off a Duesenberg head by Mel for repairs and a valve job.  Just up the street is the driveshaft shop that repaired mine last year, and there were some very esoteric pieces waiting for pickup on the shelf.  Streets Chassis and LA welding are both on the northwest side of the Milwaukee metro area, and MG Limited is a twenty minute drive south of my house.

I am surrounded by a score of really outstanding racing shops, and I’m beginning to realize just how lucky I am to be doing this in this town.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 16, 2012, 01:56:44 AM
Terminology: I'll bet that you meant lobe "flanks" when you wrote "ramps". I'm not just nit-picking, since solid-lifter-intended cam lobes can also have true "ramps"- to very gradually move the lifter to zero-clearance of the valvetrain (and similarly at valve cosing). Traditionally, ramps were standard fare, but some cam grinders have forsaken them (from whom I will never again buy a camshaft!).

Waiting to read about your engine dyno session...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2012, 09:34:38 AM
Mornin', Jack -

You guys keep me honest.

True - I do suffer from a lack of command of the nomenclature, but this time, I actually said what I meant.  :-D  

The ramp area, where the clearance gets taken up between the base circle and the flanks, was a big concern.  The lifters are very small - to the point that Fordboy and I actually discussed mushroom tappets.  The cam opens very quickly, and it was an issue that Elgin pointed out, and designed the cam accordingly.  I can report no wear issues on the ramp area, so this observation puts that concern behind me.

Edit - Okay - now that I read that, I do sound like an idiot.   :|

The flank area where the cam starts to actuate the lifter after the ramp takes up the slack is fine.

But the ramp is fine, too.

Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 16, 2012, 10:40:56 AM
(http://www.webcamshafts.com/images/diagram.gif)
   1 Max Lift or Nose
   2 Flank
   3 Opening Clearance Ramp
   4 Closing Clearance Ramp
   5 Base Circle
   6 Exhaust Opening Timing Figure
   7 Exhaust Closing Timing Figure
   8 Intake Opening Timing Figure
   9 Intake Closing Timing Figure
  10 Lobe Separation
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2012, 11:00:16 AM
Dean, thanks - that will get printed and taped to the inside of the cover of the tool box along with the "11 dead sparkplugs" sticker Fordboy handed me Saturday.  :cheers:
Title: Re: Milwaukee Midget
Post by: 38flattie on October 16, 2012, 12:36:13 PM
Chris, the amount of technical data in this thread is staggering- I've never learned so much about beer! Lol!

I can't wait to see this car and you in person!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2012, 12:45:11 PM
Chris, the amount of technical data in this thread is staggering- I've never learned so much about beer! Lol!

I can't wait to see this car and you in person!

That is THE funniest post on this entire diary - Thanks, Buddy!

I've done some home brewing, but my engine building has proven to be more successful.  :-P
Title: Re: Milwaukee Midget
Post by: Tman on October 16, 2012, 02:13:36 PM
Chris, the amount of technical data in this thread is staggering- I've never learned so much about beer! Lol!

I can't wait to see this car and you in person!

That is THE funniest post on this entire diary - Thanks, Buddy!

I've done some home brewing, but my engine building has proven to be more successful.  :-P

I am doing both right now!  Send me your addy again Chris.
Title: Re: Milwaukee Midget
Post by: Frankie7799 on October 16, 2012, 05:56:42 PM
Chris, the amount of technical data in this thread is staggering- I've never learned so much about beer! Lol!

I can't wait to see this car and you in person!

THats awesome Buddy I completely agree on both the beer and seeing the car/meeting Chris. Maybe next year 
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 18, 2012, 10:07:24 AM
NOW FOR THE IMPORTANT STUFF!!

Midget, et all,

My ratings for the current crop of "Octoberfests" (Marzen style brews) recently sampled @ the ranch or in "Beerhaven"........

4  Sam Adams, eminently drinkable, slightly harsh finish, slightly harsh aftertaste.  Rating of 82/100
3  Hacker-Schoor, eminently drinkable, slightly harsh finish.   Rating of 85/100
2  Point, again, eminently drinkable, smoother finish than H/S.   Rating of 90/100
1  Leinenkugel, best taste of the 4, extremely drinkable, smooth finish.  Rating of 95/100

Needless to say, this is one of my favorite styles, quite possibly my favorite time of year..........
 :cheers: :cheers: :cheers:
Fordboy

P.S.    Midget, next fall you will have to come down & visit in September for the Chamber of Commerce's "Wine & BEER Walk".  12 stops @ various places in downtown Fox Lake, IL.   2 wine & 2 beer varieties to be sampled @ each stop!!  Mrs. Fordboy enjoys the wine & the outing.  Very civilized, & you can order your favorites afterward........
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 18, 2012, 12:34:03 PM
Midget, next fall you will have to come down & visit in September for the Chamber of Commerce's "Wine & BEER Walk".  12 stops @ various places in downtown Fox Lake, IL.   2 wine & 2 beer varieties to be sampled @ each stop!!  Mrs. Fordboy enjoys the wine & the outing.  Very civilized, & you can order your favorites afterward........
F/B

In Beerhaven, it's called "bar hopping", it tends to be a little more ad hoc, and I ocassionally bump into the mayor - his security detail has since put me on their "persons of interest" list. 

But it's good to know that our friends south of the Cheddar Curtain are making inroads toward civility.  Soon, you'll be able to sit down and have a beer, rather than keep walking.

 :wink:

All kidding aside, yes - post us up on that one.
Title: Re: Milwaukee Midget
Post by: grumm441 on October 18, 2012, 04:46:19 PM
Over here we call it a pub crawl
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 18, 2012, 05:50:28 PM
Over here we call it a pub crawl
G

That's how we identify the tourists in Beerhaven - they're on their hands and knees.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 19, 2012, 08:34:03 AM
In Beerhaven, it's called "bar hopping", it tends to be a little more ad hoc, and I ocassionally bump into the mayor - his security detail has since put me on their "persons of interest" list. 

 :wink:

Midget,

Since most establishments are not "Bars", the walk can't really be "bar hopping"/"pub crawling", although I'm not opposed to the activity.   The "walk" has the added benefit of a fixed price, where I suspect we both might benefit financially, as opposed to "hopping"/"crawling".   Plus, my bad knee is definately not up for "crawling", probably not for "hopping" either.    The "walk" has the added benefit of your choice of a bottle of wine or a sixer of beer included in the price..........

Oh, did I mention FREE FOOD @ MOST STOPS??      Some food is even vegetarian.    I'm counting you "in" based on that alone........(unless you are at the "World Finals" or have a Papal Dispensation..........)
http://www.youtube.com/watch?v=yU5CVuN5AFw

(I know this is a shill for the Dealership, but watch the whole video.   1:39 of your life you'll never get back.......)

 :cheers: :cheers: :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2012, 10:06:36 AM
Got it - a multi-venue outdoor wine and beer buffet with nibbly bits - civilized indeed!

By the way, we're looking for a patron saint to whom we can attribute the miracles of the continued existence of this silly little motor I'm building.

Right now, we've got two candidates -

St. Edmund, who happens to be the patron saint of Abingdon on Thames.  The guy was beaten and shot with arrows, and eventually beheaded.  Personally I can relate to this one.  Some days, I feel beaten up by this project, I've suffered the slings and arrows of misfortune, and there are times when I feel as though I'm going to lose my head.

The other is going to require assistance from the Vatican.  I'm proposing putting my good friend "Dumb Luck" up for beatification and canonization.  The faithful will then change his name to "Saint Mowog".

In an e-mail correspondence between Fordboy and myself, my arguement went like this -

Saint Mowog was present when I didn't blow up the Midget at Maxton, and when I didn't blow up the Midget last November on the dyno, and when we didn't hydro lock cylinders 1 and 2 on the dyno last month.
 
Clearly documentable miracles, all!
 
Saint Mowog would be the patron saint of near misses.
 
"Arise, Dumb Luck, for you have proven yourself worthy (if unreliable at times) to be venerated and ascribed a name that is well known in garages and recycling facilities the world over.  Henceforth, you will go forth into the world (not wandering too far off of the beaten path, mind you) and also be well known to skate boarders, jay walkers, extreme sports aficionados, moto cross racers, along with your diminishing flock of British automobile owners, as Saint Mowog ."

 


Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 19, 2012, 10:32:43 AM
Aren't you worried about the aero challenge with the 10 foot cross of St. Mowog on the roof of the car?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2012, 11:10:17 AM
Aren't you worried about the aero challenge with the 10 foot cross of St. Mowog on the roof of the car?

"minor chrome trim and emblems may be removed" 5.E.3
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 19, 2012, 12:50:05 PM
Re: Patron Saint of your project...............

By the way, we're looking for a patron saint to whom we can attribute the miracles of the continued existence of this silly little motor I'm building.

Right now, we've got two candidates -

St. Edmund, who happens to be the patron saint of Abingdon on Thames.  The guy was beaten and shot with arrows, and eventually beheaded.  Personally I can relate to this one.  Some days, I feel beaten up by this project, I've suffered the slings and arrows of misfortune, and there are times when I feel as though I'm going to lose my head.

The other is going to require assistance from the Vatican.  I'm proposing putting my good friend "Dumb Luck" up for beatification and canonization.  The faithful will then change his name to "Saint Mowog".

In an e-mail correspondence between Fordboy and myself, my arguement went like this -

Saint Mowog was present when I didn't blow up the Midget at Maxton, and when I didn't blow up the Midget last November on the dyno, and when we didn't hydro lock cylinders 1 and 2 on the dyno last month.
 
Clearly documentable miracles, all!
 
Saint Mowog would be the patron saint of near misses.
 
"Arise, Dumb Luck, for you have proven yourself worthy (if unreliable at times) to be venerated and ascribed a name that is well known in garages and recycling facilities the world over.  Henceforth, you will go forth into the world (not wandering too far off of the beaten path, mind you) and also be well known to skate boarders, jay walkers, extreme sports aficionados, moto cross racers, along with your diminishing flock of British automobile owners, as Saint Mowog ." 

Midget,

After much research, soul-searching, re-reading of e-mails, and backgrounds of the various Sanctified candidates, etc, etc,   I have decided to cast my vote for; (if I even have a vote, after all, it's your project & MG)      St. Dema of Elgin!!  
 :cheers: :cheers: :cheers:
Ford (not a former altar) boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2012, 02:22:10 PM
White smoke out the tailpipe on that one.  :cheers:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 19, 2012, 02:27:56 PM
Let's ramp that one right up and get to grinding away on it!
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 19, 2012, 05:38:25 PM
Let's ramp that one right up and get to grinding away on it!

Midget,

Cam/lifters on pilgrimage to be blessed by St. Dema.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 19, 2012, 05:47:40 PM
Diety attached.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2012, 06:08:19 PM
A VISION!  DEAN HAS SEEN A VISION!

And lo, the cam of Beerhaven passed through his hallowed hands, and all was made right . . .
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 19, 2012, 07:33:17 PM
My wife perplexed as to why I am sat here in front of the screen laughing!   :-D

Will the deity be perfoming miracles of the larger diameter lifter variety??

Amen :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2012, 08:04:25 PM
The medium of Mundelein has been in council with the oracle of Santa Rosa, but until the fleet of fleet-footed couriers in their chestnut chariots delivers the scepter, we must await our fate.  
Title: Re: Milwaukee Midget
Post by: gkabbt on October 20, 2012, 06:44:52 AM
The medium of Mundelein has been in council with the oracle of Santa Rosa, but until the fleet of fleet-footed couriers in their chestnut chariots delivers the scepter, we must await our fate.  


LMAO..... :-D

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 20, 2012, 08:47:08 AM
Re: Patron Saint of your project...............

By the way, we're looking for a patron saint to whom we can attribute the miracles of the continued existence of this silly little motor I'm building.

Right now, we've got two candidates -

St. Edmund, who happens to be the patron saint of Abingdon on Thames.  The guy was beaten and shot with arrows, and eventually beheaded.  Personally I can relate to this one.  Some days, I feel beaten up by this project, I've suffered the slings and arrows of misfortune, and there are times when I feel as though I'm going to lose my head.

The other is going to require assistance from the Vatican.  I'm proposing putting my good friend "Dumb Luck" up for beatification and canonization.  The faithful will then change his name to "Saint Mowog".

In an e-mail correspondence between Fordboy and myself, my arguement went like this -

Saint Mowog was present when I didn't blow up the Midget at Maxton, and when I didn't blow up the Midget last November on the dyno, and when we didn't hydro lock cylinders 1 and 2 on the dyno last month.
 
Clearly documentable miracles, all!
 
Saint Mowog would be the patron saint of near misses.
 
"Arise, Dumb Luck, for you have proven yourself worthy (if unreliable at times) to be venerated and ascribed a name that is well known in garages and recycling facilities the world over.  Henceforth, you will go forth into the world (not wandering too far off of the beaten path, mind you) and also be well known to skate boarders, jay walkers, extreme sports aficionados, moto cross racers, along with your diminishing flock of British automobile owners, as Saint Mowog ." 

Midget,

After much research, soul-searching, re-reading of e-mails, and backgrounds of the various Sanctified candidates, etc, etc,   I have decided to cast my vote for; (if I even have a vote, after all, it's your project & MG)      St. Dema of Elgin!!  
 :cheers: :cheers: :cheers:
Ford (not a former altar) boy

Midget, et all,

After watching the debates recently, I have been doing some soul-searching about how to bootstrap myself (and my friends) into the  membership of the elite 1%.   Since the basis of membership in the 1% is: "Having it all",  I have decided there is no reason to not start "Having it all".    Step one of "Having it all" is:  NOT choosing a SINGLE Patron Saint!!!    Many causes have multiple Patron Saints, no self-serving elite would be satisfied with one of anything!!  (Well, perhaps just one car elevator per residence......)

Thus, I suggest that your Patron Saints, at a minimum, should be:

A)  St. Edmund, the patron Saint of Abingdon on Thames.  (Your main guy, already canonized, recognized, etc, etc,)

B)  St. Mowog (Paf), the former pagan deity 'Dumb Luck', 'Christianized'.  (Your back-up or spare. All racers recognize the need for 'spares'.  Christianizing of pagan deities has been a common practice of the Vatican over the centuries.   It is done to neutralize the objections of former pagans about the 'Christian' deities by including some of their own into the "new order".   Definitely applies here.)

C)  St. Augustine of Hippo, the primary patron Saint of brewers.  (No further explanation needed, although all the Saints connected to brewing & consumption could/should be included.  Why not have it all??)   (Sorry, no patron Saint listed for 'Beerhaven'.   This MUST be addressed at some point in the future.......)
http://www.beerhistory.com/library/holdings/patron_saints.shtml

D)  St. Dema of Elgin, the oracle of Santa Rosa.  (A living deity here on earth.   Your conduit, as it is, to the higher powers above......as in: valve train......)

Just my 2 cents.  Apologies in advance for the thread hijack.......
 :cheers: :cheers: :cheers: & a prayer to St. Augustine of Hippo........
temporarily,
Sudsboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2012, 10:37:56 AM

B)  St. Mowog (Paf), the former pagan deity 'Dumb Luck', 'Christianized'.  (Your back-up or spare. All racers recognize the need for 'spares'.  Christianizing of pagan deities has been a common practice of the Vatican over the centuries.   It is done to neutralize the objections of former pagans about the 'Christian' deities by including some of their own into the "new order".   Definitely applies here.)


For clarification, we're not looking to register St. Mowog with the patent office.  PAF, in this case, does not stand for Patent Applied For. 

No, we're going to make the leap of faith, so henceforth, with respect to installation of deities, PAF will stand for Papal Approval Forthcoming.

God drove Adam and Eve out of the garden in his Fury.  Jesus met with his apostles in an Accord.  I suppose I have room in the Midget for a handful of deities . . .
Title: Re: Milwaukee Midget
Post by: AJR192 on October 20, 2012, 11:25:13 AM
Jesus drives a Honda????
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2012, 11:41:19 AM
Jesus drives a Honda????

Well, it doesn’t say who OWNED the Accord, only that they met in one.

Maybe it belonged to Thomas, but I’d need to see further proof.

When I was about 10 years old, the Sox and Martin road show came to First Avenue Chrysler Plymouth in Cedar Rapids, Iowa.  My dad and I went, and I recall on the back of one of the cars this statement –

“And on the seventh day, God created the Hemi”.

So it seems that God prefers Mopars, but there must have been an engine swap.  I think the Fury only came with the RB block.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 20, 2012, 11:42:41 AM
Murphy will still be trying to run things! :evil: :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 20, 2012, 11:48:06 AM
God drove Adam and Eve out of the garden in his Fury.  Jesus met with his apostles in an Accord.  I suppose I have room in the Midget for a handful of deities . . .

Midget,

Are there Canons of Ethics for LMAO???
 :cheers: :cheers: :cheers:
Sudsboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2012, 12:04:02 PM

Are there Canons of Ethics for LMAO???
 :cheers: :cheers: :cheers:
Sudsboy


The topic is theology.

Ethics have nothing to do with building a race car.

Title: Re: Milwaukee Midget
Post by: Tman on October 20, 2012, 12:27:10 PM
Jesus drives a Honda????

No but Jesus built my hotrod.  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2012, 12:33:54 PM
Jesus drives a Honda????

No but Jesus built my hotrod.  :wink:

And Ministry is a key component of theology.    :wink:
Title: Re: Milwaukee Midget
Post by: Tman on October 20, 2012, 12:43:11 PM
Hot rod preaching for the un-washed masses. Good catch Chris :cheers:

http://youtu.be/GXCh9OhDiCI
Title: Re: Milwaukee Midget
Post by: gkabbt on October 21, 2012, 11:06:59 AM

God drove Adam and Eve out of the garden in his Fury.  Jesus met with his apostles in an Accord.  I suppose I have room in the Midget for a handful of deities . . .

So I let my wife, who is a VERY staunch Southern Baptist, read this and she was not amused.....:-D 
I, on the other hand, continued LMAO.....:evil:

Absolutely LOVE this thread.....A Midget Land Speed Race Car, Beer and now Theology.
I cannot wait to see what comes next.....:cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: SPARKY on October 21, 2012, 12:39:35 PM
DRIFT TRIKES  :?
Title: Re: Milwaukee Midget
Post by: Moxnix on October 21, 2012, 01:54:40 PM
"Behold this heap and behold the pillar which I have set between you and me." Genesis 31:51
Title: Re: Milwaukee Midget
Post by: Tman on October 21, 2012, 02:18:47 PM
The question is, was Genesis better with Peter Gabriel or with Phil Collins?

6 degrees man, 6 degrees :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 21, 2012, 04:59:14 PM
dude, if you mentioned that band on our thread I would seek recompense.The answer is they both sucked.

hey Chris , hope you're OK there.
Title: Re: Milwaukee Midget
Post by: Tman on October 21, 2012, 05:05:03 PM
dude, if you mentioned that band on our thread I would seek recompense.The answer is they both sucked.

hey Chris , hope you're OK there.

Ding ding ding! We have a winner! Yes, they both sucked! :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 21, 2012, 06:47:39 PM
Ace, where do I claim my prize? Low on wins at this end , just spent an hour and a half getting to work.....


Back to the bible.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 21, 2012, 07:06:11 PM
ONE degree, my brothers.

Okay, I'm not one to drop names - usually - BUT . . .

Please note, my fellow Milwaukeean and his wife . . .  

http://wamimusic.com/about/founders-club/

Yeah, THAT Daryl -

oops - here this is HIS band -

http://www.youtube.com/watch?v=IEUfk9Bo2mo
Title: Re: Milwaukee Midget
Post by: Tman on October 21, 2012, 07:38:46 PM
Good night last night, Carla and her Patsy Cline tribute band, Randy McAllister and a few others threw down some great rockabilly and blues...................roots music. I now have a 5 year old that is would up like he was on speed and we need to buy a drum kit! My folks, brother, Carlas cousin. was a family deal :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 23, 2012, 10:10:48 AM
ENGINE DYNO TESTING

Murphy will still be trying to run things! :evil: :-D

Midget, et all,

In a blatant attempt to circumvent the will & mischief of the aforementioned Mr. Murphy, (perhaps a 'minor' demon within racing Christianity?), in addition to prayers to St. Edmund, St. Mowog (Paf), etc, etc, I submit for your perusal the following site:

http://www.hotrod.com/techarticles/general/hrdp_0607_performance_engine_dyno_testing/viewall.html

I am not a big fan of re-inventing the wheel and this article lays it out as well as anything I have ever seen on the subject.   Read the whole article and pay particular attention to the comments about test results for "Pro-built engines with guaranteed Hp".   Also of note are comments about the TOTAL cumulative Hp increase possible with gains of 1% + 1% + 1%, etc.  Gains of 1% are typical net gains for a particular dyno run and 1% usually cannot be discerned by the driver or timing devices at the track.............

The further opportunity that the engine dyno presents to resolve other problems BEFORE they become minor annoyances OR major catastrophies is simply a given...........
 :cheers: :cheers: :cheers: to St. Augustine of Hippo
Sudsboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 23, 2012, 10:25:47 AM

The further opportunity that the engine dyno presents to resolve other problems BEFORE they become minor annoyances OR major catastrophies is simply a given...........


Preaching to the converted, Brother Fordboy.

Don, can I get a witness?


Any article that starts with one of Harlold's quotes is worth reading.

Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 24, 2012, 12:45:26 PM
For next September's Wine and Beer walk . . .

(https://i.chzbgr.com/completestore/12/10/22/GrOupLM_QU-9eGC5KD_9Ig2.jpg)
Title: Re: Milwaukee Midget
Post by: Plmkrze on October 24, 2012, 06:24:27 PM
Holy Cow!!  I go away for a few days and look what you guys get into. LMAO :cheers:

Beer, religion, looks like MORE beer. And then you top it all off with more beer. If your not careful a build thread will breakout!!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 24, 2012, 06:42:49 PM
Holy Cow!!  I go away for a few days and look what you guys get into. LMAO :cheers:

Beer, religion, looks like MORE beer. And then you top it all off with more beer. If your not careful a build thread will breakout!!!!

We're on hiatus until St. Dema has exorcised the valve train demons.

Nice posters, Dean, but why do they both say the same thing and why is it when I cover one eye, one goes away?    :roll:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 24, 2012, 07:12:49 PM
God love the Scots!

(http://www.brewmeister.co.uk/communities/7/004/009/477/327/images/4579623684.swf)

http://www.brewmeister.co.uk/# (http://www.brewmeister.co.uk/#)

Mike
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 24, 2012, 07:25:14 PM
Quote
Nice posters, Dean, but why do they both say the same thing and why is it when I cover one eye, one goes away? 

Well, Chris, after looking at your picture, I'm baffled as to why that might be.
(http://www.featurepics.com/FI/Thumb300/20101014/Strabismus-Eye-1671411.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 24, 2012, 07:51:24 PM
Quote
Nice posters, Dean, but why do they both say the same thing and why is it when I cover one eye, one goes away? 

Well, Chris, after looking at your picture, I'm baffled as to why that might be.
(http://www.featurepics.com/FI/Thumb300/20101014/Strabismus-Eye-1671411.jpg)

Whoa - DUDE!  Looks like the front end alignment on the Midget before I took it in . . .

You just can't eye that stuff up . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 26, 2012, 06:54:19 AM
For next September's Wine and Beer walk . . .

(https://i.chzbgr.com/completestore/12/10/22/GrOupLM_QU-9eGC5KD_9Ig2.jpg)

Dean,

Thanks for the chart!!  Will not wait until next September to use it!!  Have some buddies whose drinking problems might be helped by referencing the chart...............            Oddly enough, those fellows also resemble the recently posted photo, hmmmm............        Maybe they need to be drinking a higher quality libation................         Maybe, (gasp!!) I need to be drinking with higher quality fellows...........         Lest anyone suspect the contrary, Midget doesn't qualify for the former group.

Personally, the only change to the chart I would make is:  I NEVER play air guitar, air bass is my instrument of choice............
 :cheers: :cheers: :cheers:
Suds/Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 26, 2012, 11:30:44 AM
Beer, Beer, Beer. It's not always the correct choice!
Refer to the chart below for alternatives.

(https://i.chzbgr.com/completestore/12/10/22/2fKXFyuqsUSY8D5tFy3bAA2.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 26, 2012, 11:37:26 AM
Graphs, flow charts, troubleshooting guidelines.  Wow!

I’m thinking I might be able to apply some of these techniques to building a race car . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 26, 2012, 11:51:30 AM
Beer, Beer, Beer. It's not always the correct choice!
Refer to the chart below for alternatives.

(https://i.chzbgr.com/completestore/12/10/22/2fKXFyuqsUSY8D5tFy3bAA2.jpg)

Dean,

WOW!!  Another useful chart!!  Thanks a bunch!!

Midget,

Perhaps a source of potential converts to pray to St. Edmund, St. Mowog (Paf), etc, etc, for sucess of Project Midget-I/gt.............

http://twitterbeerclub.wordpress.com/2012/10/08/beer-church/

Just a thought.   My advice is to take help from wherever you can get it...........
 :cheers: :cheers: :cheers:
Suds/Fordboy
Title: Re: Milwaukee Midget
Post by: AJR192 on October 27, 2012, 11:09:40 AM
Hey isn't the Beer goggles guy Colin Hay, the singer from Men at Work????
Title: Re: Milwaukee Midget
Post by: wisdonm on October 27, 2012, 11:37:51 AM
Amen brother.

I love flow charts.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 27, 2012, 04:00:59 PM
Amen brother.

I love flow charts.

I've memorized my favorite flow chart.  Lawn chair, Kiwanis concession stand overlooking turn 5 at Road America, cinder block toilet facility, lawn chair.  Repeat as necessary.
Title: Re: Milwaukee Midget
Post by: Moxnix on October 27, 2012, 04:46:43 PM
Beauty is in the eye of the beer holder.
Title: Re: Milwaukee Midget
Post by: Tman on October 27, 2012, 05:25:58 PM
Amen brother.

I love flow charts.

I've memorized my favorite flow chart.  Lawn chair, Kiwanis concession stand overlooking turn 5 at Road America, cinder block toilet facility, lawn chair.  Repeat as necessary.

I have never seen a road race, I want to come back that way some time!
Title: Re: Milwaukee Midget
Post by: DND on October 28, 2012, 12:25:16 AM
Hi TMAN

You might wan't to take a look at the A.M.A. bikes that race there too, with a 600cc and 1000cc class they put on a hell of a show lots a banging each other and drafting getting to the front of the lead pack.

On that long course they get close to 200 on the straight, that is the best track in the US and go on a friday so you can walk around and see the action from different parts of the track

Plus they have the very best race track food peroid !!

Have Fun, Don
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 28, 2012, 01:11:43 AM
I gotta tell ya, no matter where I go on the internet these days, I find this stuff.

(http://i.chzbgr.com/completestore/2011/2/23/8223eb90-6262-4f2a-a5f0-0ac6687a94c7.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 28, 2012, 02:20:36 AM
I gotta tell ya, no matter where I go on the internet these days, I find this stuff.

(http://i.chzbgr.com/completestore/2011/2/23/8223eb90-6262-4f2a-a5f0-0ac6687a94c7.jpg)

WE FORGOT ST. PAULI!

We're going to have binders full of deities . . .

Thanks, Dean!
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 28, 2012, 07:06:56 AM

WE FORGOT ST. PAULI!

We're going to have binders full of deities . . .


Midget,

OMG!!!  This dramatic oversight MAY require immediate action.  My advice is to begin a Novena each to St. Pauli and the other Patron Saints of your project, just to be on the safe side.  (Thirst quenching by consumption of the Patron's product allowed while conducting prayers.............)   And forward this post with $5 cash to everyone who has viewed your Build Diary and everyone on your e-mail list.

FAILURE TO DO THIS IMMEDIATELY, CAN RESULT IN DIRE CONSEQUENCES!!!!!!   DO NOT BREAK THE (timing) CHAIN!!!
 :cheers: :cheers: :cheers:
Overlydramaticboy

P.S.  You might want to purchase & light some Offertory Candles from the Beer Church if they are available.  Just in case...........
O/d/b
Title: Re: Milwaukee Midget
Post by: manta22 on October 28, 2012, 01:34:25 PM
The first time I saw the German beer "St. Pauli Girl" here in the US I laughed out loud-- the St. Pauli district of Hamburg was a notorious red light district.  :-D

Regards, Neil  Tucson, AZ  (Germany 1961-1963)
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 29, 2012, 08:14:32 AM
Midget,

Any response from St. Dema?
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 29, 2012, 09:38:02 AM
Midget,

Any response from St. Dema?
 :cheers:
Fordboy

Seems Buddy might have been bending his ear about the Flatcad last Tuesday on his visit to Dema's shop, which I think was the day my cam arrived!  :-D

Buddy, hope you enjoyed your visit.  I hope to meet him myself someday soon.

News from Harland Sharp is, as of this morning, they do not have the information on their BMC rockers regarding the moment of inertia.  Randy said he's still working on it, and we CAN proceed without that info, but I guess I'd like to know before we move any further on this valve train.

So - turning to the great brain trust that is the land speed racing community - can somebody give me a method of calculating the moment of inertia on a billet rocker?  It's a shaft type, and I'm thinking maybe using a method similar to checking end weights on a connecting rod might be a good starting point.
Title: Re: Milwaukee Midget
Post by: wisdonm on October 29, 2012, 10:41:01 AM
A preachment, dear friends, you are about to receive on John Barleycorn, nicotine, and the temptations of speed.

Don't know much about saints because I'm a Packer fan. But don't forget about these two classics.

http://www.youtube.com/watch?v=GHf7TD4qwjk (http://www.youtube.com/watch?v=GHf7TD4qwjk)
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 29, 2012, 12:26:07 PM
News from Harland Sharp is, as of this morning, they do not have the information on their BMC rockers regarding the moment of inertia.  Randy said he's still working on it, and we CAN proceed without that info, but I guess I'd like to know before we move any further on this valve train.

So - turning to the great brain trust that is the land speed racing community - can somebody give me a method of calculating the moment of inertia on a billet rocker?  It's a shaft type, and I'm thinking maybe using a method similar to checking end weights on a connecting rod might be a good starting point.

Midget,

Sorry to pop your bubble, but a rod weight checker will not work.  What needs to be measured is rotational moment of inertia.
 
I have plans somewhere for building a simple moment of inertia checker for rocker arms.  Let me see if I can dig them out.   I want to say that they originally came from Dema, but it was so long ago that I am not sure.  I am willing to machine up a moment of inertia fixture/setup to have it available for the future.

I may have some numbers for 'Titan' roller rockers for BMC's.  Will need to mine the 386 (you know the one) for info.

In the meantime, what St. Dema is doing is not dependent on knowing the moment of inertia of the rockers.  What you need from Dema is: the maximum NEGATIVE acceleration for the cam lobe (as the tappet goes 'over the nose'), AND, if there is ANY instantaneous jerk (which would be infinite) designed into the cam profile.  (Instantaneous jerk causes 'spring surge', but, I think that jerk, as a derivative of motion, is somewhat over-rated.)  That info, with the rocker MOI, and the mass (weight) of all the components will allow us to run a comprehensive check of the of the valve spring pressures required to control valve train motion and discern if there is an adequate safety margin.   I'm pretty sure you are OK in terms valve spring pressure & safety margin, but it would not hurt to run the numbers.

Will try to post up some "Cam Porn" once the current home project is concluded.   Before you get too excited, I mean diagrams of cam motion & the derivatives, with some explanations of the theories.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on October 29, 2012, 02:49:19 PM
MM;

Here is one way to measure the moment of inertia of rocker arms-- connect the rocker arm directly to the shaft of an ironless armature permanent magnet DC motor which is driven by a constant DC current. This gives the motor a constant torque so its rate of angular acceleration will be determined by the motor + rocker arm moment of inertia. Measure the RPM vs time to get angular acceleration. Remove the rocker arm and repeat the experiment to get the moment of inertia of the motor alone and subtract the two numbers.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 29, 2012, 04:55:40 PM
MM;

Here is one way to measure the moment of inertia of rocker arms-- connect the rocker arm directly to the shaft of an ironless armature permanent magnet DC motor which is driven by a constant DC current. This gives the motor a constant torque so its rate of angular acceleration will be determined by the motor + rocker arm moment of inertia. Measure the RPM vs time to get angular acceleration. Remove the rocker arm and repeat the experiment to get the moment of inertia of the motor alone and subtract the two numbers.

Regards, Neil  Tucson, AZ

I LIKE IT!

Looks like a trip to American Science and Surplus is in order.

http://www.sciplus.com/

This might be the ticket?

http://www.johnsonelectric.com/en/products/motion/dc-motors/standard-dc-motors/high-voltage-dc-motors/datasheets/DC971-2-LG-011-metric.pdf

$9.50!?!?  Even if it doesn't work, I'll get hours of joy trying to MAKE it work!  :-D
Title: Re: Milwaukee Midget
Post by: manta22 on October 29, 2012, 06:23:01 PM
MM;

The motor you linked to has far too high moment of inertia to get any meaningful data. What you want is a small ironless rotor DC servomotor-- something like the 120-18 series here: http://docs-europe.electrocomponents.com/webdocs/002f/0900766b8002f9c4.pdf 

These are available here: http://uk.rs-online.com/web/p/servo-motors/4329765/ but they cost 52.46 Pounds. You can probably find something like those far cheaper on the surplus market. Don't forget that you need to drive them with a constant current so a 6V to 12V motor would probably be the easiest to drive that way.

If you can find one with a tach output it will make monitoring the motor's RPM easy.

Regards, Neil
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 29, 2012, 07:51:57 PM
MM:
Two methods  of determining the moment of inertia of the rocker come to mind.  The first is to model it in a 3-d Cad or FEA program and let the program calculate the moment.  This would require a reasonably accurate model, which may be somewhat laborious to produce, depending on how complicated the shape is and if there are different materials involved.
The second, and recommended method, is to just measure it!  All you have to do is determine the weight of the rocker, and where the center of mass is (neither of which is all that difficult), then hang the rocker on its side on a bifilar pendulum of a known length, rotate the rocker slightly in the plane of its normal motion and measure the oscillation rate.  From the results, a little calculation gives the moment about the CG, and another calculation corrects it to the center of the rocker shaft location.  Very simple and straightforward.
Title: Re: Milwaukee Midget
Post by: Stan Back on October 30, 2012, 01:59:15 PM
"Very simple and straightforward" . . . but way past my comprehension level.

Go for it, Chris!
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 30, 2012, 02:51:30 PM
... That info, with the rocker MOI, and the mass (weight) of all the components will allow us to run a comprehensive check of the of the valve spring pressures required to control valve train motion and discern if there is an adequate safety margin...
Well, if you then apply a safety factor of about 2:1 you'll probably be "safe". I went through that whole tedious exercise once; only to scatter valevetrain bits on the track. Various approximations (e.g. spring mass) and frictional forces apparently kill the usefulness of the F=MA calculations. I do, however, now rely on cam grinders who will tell me the maximum negative acceleration of their various profile choices, or will limit that to a specified value for a custom lobe- but I only use that to make comparisons to spring forces of known-reliable engine combinations.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 30, 2012, 05:31:37 PM
Well, if you then apply a safety factor of about 2:1 you'll probably be "safe". I went through that whole tedious exercise once; only to scatter valevetrain bits on the track. Various approximations (e.g. spring mass) and frictional forces apparently kill the usefulness of the F=MA calculations. I do, however, now rely on cam grinders who will tell me the maximum negative acceleration of their various profile choices, or will limit that to a specified value for a custom lobe- but I only use that to make comparisons to spring forces of known-reliable engine combinations.

Jack,

Wise words indeed my friend.   There is a LOT of valve train stuff out there that is just poorly designed/poorly engineered.  As I have said many times before: "If your cam grinder can not or will not answer your questions, you need a different cam grinder."   Building reliable racing engines is a co-operative effort, and the cam(s) are only part of the equation.

For those who are following along and want a good basic book on camshafts/cam timing and other cam related aspects of performance/race engines, I recommend the following:

http://www.amazon.com/Choose-Camshafts-Maximum-Power-SpeedPro/dp/1903706599/ref=la_B0034P3Q6I_1_1?ie=UTF8&qid=1351632212&sr=1-1

It's a bit on the basic side, but none the less a good starting point.  His charts on cam duration to engine speed range ignore inlet & exhaust tract flow capabilities & engine flow demand, but are useful.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on October 30, 2012, 07:54:08 PM
Quote
"Very simple and straightforward" . . . but way past my comprehension level.

Ah, it is very simple and straightforward. Please note the less complicated interpretation below.

All you have to do is determine the weight of the rocker, and where the center (beer) of mass is (neither of which is all that difficult), then hang the rocker on its side on a bifilar pendulum (more beer) of a known length, rotate the rocker slightly in the plane of its normal motion and (oh please, more beer) measure the oscillation rate.  From the results, a little calculation gives the moment about the CG, and another calculation (mmmmm . . . beer) corrects it to the center of the rocker shaft location.  Very simple and straightforward.

Title: Re: Milwaukee Midget
Post by: Peter Jack on October 30, 2012, 10:14:42 PM
 :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Stan Back on October 31, 2012, 02:30:16 PM
But I'm a Red Whine guy.
Title: Re: Milwaukee Midget
Post by: Freud on October 31, 2012, 04:20:46 PM
Simplified to better describe the dude..........I'm a Whine Guy.

FREUD
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 01, 2012, 09:27:00 AM
Midget, et all,

In reply to requests for various formulas regarding racing/performance engine engineering, I am recommending the following books:

1   Performance Automotive Engine Math, by John Baechtel
2   Engine Airflow, by Harold Bettes
3   How to Choose Camshafts and Time Them for Maximum Power, by Des Hammill
 
These books are written in a more user friendly format for those who are NOT engineers.  There is however, a level of math intensive understanding (beyond basic math concepts) that is required for the information in these books to be translated into: useful information.

An additional caution is in order here.  Useful engineering requires valid input information.  That means no "guessing" about values.  You need to know the actual numbers for the formulas to work, not some bench racing guessing.  Have your heads flowed, your cam profiled, etc, etc, ad nauseum.   Then your numbers will be useful.

One last thought, about one third of my "bright ideas" work out, and my track record is pretty good.  Be prepared for the engineering to show that your combo/bright idea is NOT a winner.   My experience in racing is that most of the time, engine engineering is used to eliminate poor design choices, solve an error related to an educated guess, and/or most often, CORRECT A FATAL FLAW, AFTER THE FACT.........   Testing to destruction is the most expensive engine development program I know of, although there is an undeniable certainty about the results............

BTW, chilled, liquid, carbohydrate fueled "bench racing" is an activity I participate in all the time.  I've found some excellent micro-brews that way!!!
 :cheers: :cheers: :cheers:
Fordboy

P.S.  If there are more of you who want a list of engineering level texts (or other texts) on this subject, send me a PM and I'll put together a list & post it up to Midget's Build Diary, or send it in a PM.
Title: Re: Milwaukee Midget
Post by: 38flattie on November 01, 2012, 10:30:35 AM
Midget,

Any response from St. Dema?
 :cheers:
Fordboy

Seems Buddy might have been bending his ear about the Flatcad last Tuesday on his visit to Dema's shop, which I think was the day my cam arrived!  :-D

Buddy, hope you enjoyed your visit.  I hope to meet him myself someday soon.

News from Harland Sharp is, as of this morning, they do not have the information on their BMC rockers regarding the moment of inertia.  Randy said he's still working on it, and we CAN proceed without that info, but I guess I'd like to know before we move any further on this valve train.

So - turning to the great brain trust that is the land speed racing community - can somebody give me a method of calculating the moment of inertia on a billet rocker?  It's a shaft type, and I'm thinking maybe using a method similar to checking end weights on a connecting rod might be a good starting point.


Guilty! I was at Dema's, and just like everytime I talk to Dema, it's an educational experience!

Chris, this build is getting very high tech! I didn't realize until today that there was a car involved!

I thought this thread was about beer, broads, and religion! :wink:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 01, 2012, 01:59:36 PM


I thought this thread was about beer, broads, and religion! :wink:



Hmmm - Now that you mention it, Tony hasn't posted up in a while. 

He needs to lose that avatar - it's old enough to vote.

Cam is back from Dema, and he recontoured my lifters.  Should be able to start screwing a few things back together this weekend.

Sorry to pull the plug on all the fun, but I've got an engine to assemble.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 02, 2012, 08:49:58 AM
Cam is back from Dema, and he recontoured my lifters.  Should be able to start screwing a few things back together this weekend.

Sorry to pull the plug on all the fun, but I've got an engine to assemble.

Midget,

Along those lines, redirecting to 'back on track'.

Current home project should conclude sometime next week.  Will be able to trek to Apex to machine depth plug to install replacement guide, and complete head repairs.   Also, am off to Bloomington & Peoria this weekend to visit my daughter.

Ask St. Dema if he has an electronic copy of the cam profile & if he is willing to e-mail it to you/me.  I'll load it out to Cam-Pro & post-up the info/graphs.  I'll also create a spreadsheet for the valve spring analysis from the cam info.

I'll be bock..........
 :cheers:
Fordinator
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 02, 2012, 10:02:11 AM
Request has been sent - I also asked what radius he put on the lifters.

Ah, Bloomington - nothing Normal about that place.

Peoria - sounds like a urinary tract condition only treatable with large doses of antibiotics.

Why stop there - head to Iowa and make it a road trip -

Oskaloosa, Grimes, What Cheer . . .

Ahh, yes, What Cheer, Iowa - the vacation capitol of Keokuk County.

I can just hear Mrs. Fordboy - "Honey, be sure to wipe your feet before you get back in the car."

Okay - be safe - see you when you get back.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Moxnix on November 02, 2012, 11:22:52 AM
I was in the service with a rambling schmuck from Keokuk, but never visited myself.  Did the oversized & overweight box make it to beertown?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 02, 2012, 11:43:12 AM
I was in the service with a rambling schmuck from Keokuk, but never visited myself.  Did the oversized & overweight box make it to beertown?

Baby is in the cradle.  Haven't opened it yet - taking it home this weekend.
Title: Re: Milwaukee Midget
Post by: manta22 on November 02, 2012, 11:40:33 PM
MM;

"Baby is in the cradle." :wink:

Hmmm....where have I heard that before?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 03, 2012, 03:50:52 PM

Ask St. Dema if he has an electronic copy of the cam profile & if he is willing to e-mail it to you/me.  I'll load it out to Cam-Pro & post-up the info/graphs.  I'll also create a spreadsheet for the valve spring analysis from the cam info.

I'll be bock..........
 :cheers:
Fordinator

Bock is typically a beer of springtime - made from the last of last year's barley. 

I trust you'll be back before pitchers and catchers report?

No word on the grind - and it's likely a proprietary thing from a different application.

He did forward me this info -   

The diaptre on the reground lifters is .5 which is a radius of 41 inches.  I hadn’t thought of it in those terms, but when one is precision grinding large curvatures on a surface, models from optic manufacturing would be an excellent place to start.

The negative acceleration is -.00020.

Thinly, thinly, cheezy, slicey . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 03, 2012, 08:30:57 PM
Well, okay then – the cam is back in.

After a thorough cleaning with hot soapy water, brake cleaner, compressed air and WD40, the cam and the lifters are clean and installed.  I haven’t tightened everything down – waiting for the head to show so I can apply some spring pressure to check the timing, but when I took the timing chain and sprockets off, I was able to take them all off as a unit.   I just hung them from a nail on the wall through the cam sprocket.  They are indexed as they came off, so timing should be close.  I’ll be able to tweak it with the vernier, if necessary.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4868.jpg)


I’m furious with my niece, Tracey.  She went and got engaged before her dad and I had the opportunity to hire a reputable black-ops security firm, bust some heads, or even do a complete and thorough background check.  :roll:

Of course, I’m kidding – it’s just that I continue to think that I’m too damned young to have nieces getting married.

Congratulations, Tracey.

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on November 03, 2012, 10:41:03 PM
applies to first grand children also   :-D
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on November 04, 2012, 01:04:14 AM
In the non-helpful replies category, which I'm VERY good at . . .

Bock beer . . .
(http://www.sparkcaster.com/demotivational/images/beer.jpg)

Quote
The diaptre on the reground lifters is .5 which is a radius of 41 inches.

it's dioptre.
The reciprocal of the focal length measured in metres (that is, 1/metres)
1/2=.5
2 metres = 78.7402 in. = 41 in.????

Quote
do a complete and thorough background check
What you need is the "APPLICATION   FOR  PERMISSION TO  DATE  MY  DAUGHTER"
http://www.freemaninstitute.com/dateapp.htm (http://www.freemaninstitute.com/dateapp.htm)
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 04, 2012, 01:16:39 AM
... The negative acceleration is -.00020...
I'm guessing that's the maximum value of negative acceleration? And also assuming that's inches per degree-squared of cam rotation? If 'yes', then 2 x 10^(-4) will be quite "gentle".
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 04, 2012, 08:50:47 AM
Well, okay then – the cam is back in.

After a thorough cleaning with hot soapy water, brake cleaner, compressed air and WD40, the cam and the lifters are clean and installed.  I haven’t tightened everything down – waiting for the head to show so I can apply some spring pressure to check the timing, but when I took the timing chain and sprockets off, I was able to take them all off as a unit.   I just hung them from a nail on the wall through the cam sprocket.  They are indexed as they came off, so timing should be close.  I’ll be able to tweak it with the vernier, if necessary.
 :cheers:  :cheers:  :cheers:

Midget,

You don't need the head and/or spring pressure to check the cam timing.  Just use your analog dial indicator (more tension than the digital indicator.....) and the setup we used when we checked it together back on 9/15.  (reference reply #1510 photos & 1509 photos, for anybody following along.)

The negative acceleration is -.00020.

Thinly, thinly, cheezy, slicey . . .

A "peak" value of  -.00020  in/degree squared is at the low end of the range I was expecting.  (-.00020 to -.00025 ish) It is also consistent with other BMC 'race' cams (ground by Elgin & others) in my computerized (386) records.

Engines of this type, tappet diameter, cam lobe "packaging" dimensions (this is critical because the small dimensions available dictate nose radius for a given lift value and therefore: contact pressure....), valve train mass, valve spring packaging dimensions (this is also critical), engine operating rpm band, etc, etc; are consistently in this "range", because this range of results is what can be achieved while keeping the valve train intact........

Uhhhhmmm.......     have I mentioned "It's complicated"?    (I think I have, but my memory isn't what it used to be.........I blame the suds........)

... The negative acceleration is -.00020...
I'm guessing that's the maximum value of negative acceleration? And also assuming that's inches per degree-squared of cam rotation? If 'yes', then 2 x 10^(-4) will be quite "gentle".

Yes, that is a gentle value compared to a GM/Ford/etc V-8 or an OHC bike engine or even a Flathead with a large tappet diameter, but it is also a subjective comparison of apples to oranges.   On the larger engines, with more "packaging" space available, the nose radius can be larger for a given/desired cam/valve lift.   Small nose radius dimensions, dictated by a lack of adequate "packaging" space, result in very high contact pressures between the cam nose & the tappet.   Once the contact pressure exceeds the strength of the materials or the lubricant film strength, etc; the materials are going to spall, the end result being a cam lobe failure.  I suspect that when the contact pressure for Midget's jewel is calculated, that it will be higher than the above examples.  Because of the previous spalling that was encountered, this is a cause for concern.

This is why it is difficult to make equal comparisons between varous engine styles, types, and makes.   The compromises engine designers make at the manufacturing level, determine the strengths and weaknesses of an engine design.   And it ends up impacting what race engine builders can accomplish..........

With Midget's permission, I'll spend some more time explaining my thoughts on some of these cam train/valve train issues in the future.  I don't expect everybody to agree on anything except the depth of my ignorance.............
 :cheers: :cheers: :cheers:
Fordboy


(edit) for anybody out there who is interested, add this to the reading list:
http://www.amazon.com/Cam-Design-Manufacturing-Handbook-2nd/dp/0831133678
http://www.amazon.com/Design-Manufacture-Edition-Mechanical-Engineering/dp/0824775120/ref=pd_sim_b_5

Oh, the price of knowledge is not cheap........

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2012, 12:42:38 PM
(http://www.sparkcaster.com/demotivational/images/beer.jpg)

Yeah, that's about the same radius as my lifters.

And I can't argue with your math.  I need to contact Dema and clear that up.  In the past, I have taken people's word for things without checking it, only to wind up with stuck valves and recontoured rockers . . .

What you need is the "APPLICATION   FOR  PERMISSION TO  DATE  MY  DAUGHTER"
http://www.freemaninstitute.com/dateapp.htm (http://www.freemaninstitute.com/dateapp.htm)

Well, that's like shutting the barn door after the horse escapes, but my brother-in-law has another filly in the stable, so I forwarded him a copy for future reference.

You don't need the head and/or spring pressure to check the cam timing.  Just use your analog dial indicator (more tension than the digital indicator.....) and the setup we used when we checked it together back on 9/15.  (reference reply #1510 photos & 1509 photos, for anybody following along.)


Yeah, I know - it's just that it's cold out there and the assembly lube has stiffened up a smidgen in the lifter bores.  I want to try to keep it accurate, and I was thinking a light valve spring would be helpful to that end.  But I can't be a wussy about it, and it ain't getting any warmer this time of year.  I've got the day off, and I bought some kerosene for the salamander.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2012, 03:26:43 PM
Okay – as I had hoped, the timing dialed in at 105.5 with no adjustments necessary. 

Time to clamp it down and give it a final check.

One stupid note – When I started today, I turned the crank two full turns, and noticed what appeared to be a .005 bump on the base circle at 180 degrees from tdc.  The cam had just come back from Elgin, and I thought, “Oh come on, WTH?”.  As it turned out, the #2 piston was pushing up the magnetic base of the dial indicator.   :roll:   

Fordboy!  Looks like the Bears went to Home Depot and bought a 55 gallon drum of shellac to apply to the Titans.
Title: Re: Milwaukee Midget
Post by: Queeziryder on November 04, 2012, 03:50:26 PM
MM & FB
Sat at home consuming a special beverage and I thought of you  :-D

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 04, 2012, 06:31:06 PM
  In the past, I have taken people's word for things without checking it, only to wind up with stuck valves and recontoured rockers . . .


Ronald Reagan, Chris, Ronald Reagan!  "Trust but verify."

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2012, 08:51:38 PM
  In the past, I have taken people's word for things without checking it, only to wind up with stuck valves and recontoured rockers . . .


Ronald Reagan, Chris, Ronald Reagan!  "Trust but verify."

 :cheers:

Mike

I didn't know Peggy Noonan was an amateur engine builder!  :roll:

Sorry, Mike - the 1980's didn't set well with me, but I'll admit the truth of that statement stands the test of time.

So - with respect to verification -

Ironically, Fordboy's probably passing through Dutch's birthplace of Dixon, Illinois as we speak.  Check my math and procedure, Chief?

80 degrees – referenced to zero
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4870.jpg)

131 degrees – referenced to zero
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4871.jpg)

Gets us 105.5 degrees, which, if I’m not mistaken, is precisely where we dialed it in a few months ago.

And ALSO indicates NO CHAIN STRETCH!  :cheers:
Title: Re: Milwaukee Midget
Post by: Graham in Aus on November 04, 2012, 10:31:37 PM
And ALSO indicates NO CHAIN STRETCH!  :cheers:


Phew, your tensioner's doing a good job then! That's probably good 'cause I still haven't dug out that A+ motor from the depths of the deepest recesses of the shed....

I've just realised I could have got you the tensioner set up by now, so apologies for that  :oops:

When you were talking previously about Lifter radius, I mis-interpreted this as diameter, I though you were going to bore the lifter bores larger and use an MGA (or somesuch) lifter. I now realise you were concerned about the lifter face being too flat, hence the large diameter radius!   :-)

Now I get it....... I think.......  :-D  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2012, 11:14:14 PM
Now I get it....... I think.......  :-D  :cheers:

We've been tossing out reams of numbers over here - don't feel bad.  The reason I put them up, and the reason I've asked Fordboy to post 'em on the diary is so I've got access to them without having to dig.

Yeah, let's see - a 41" radius lifter would be 82" in diameter - which is a span that exceeds the wheelbase . . .

Hey - it's LSR - crazier things have been tried . . .  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 05, 2012, 07:58:10 AM
Midget, et all,

OK, in order:

In the non-helpful replies category, which I'm VERY good at . . .

Bock beer . . .
(http://www.sparkcaster.com/demotivational/images/beer.jpg)

1]  Yikes, that beer photo is motivation enough for me to start a diet...........   (beer only, NO SOLID FOOD!!)

MM & FB
Sat at home consuming a special beverage and I thought of you  :-D

2]  Is it exported to the US?  How do I get a sample??  Can we get an engine witch??  Or an engine goblin??  Can they get along with the engine elf Midget already has on staff??????   Should the dyno session be run only under a full moon????  Uhhh, a lunar full moon, right????

Okay – as I had hoped, the timing dialed in at 105.5 with no adjustments necessary.  

Time to clamp it down and give it a final check.

One stupid note – When I started today, I turned the crank two full turns, and noticed what appeared to be a .005 bump on the base circle at 180 degrees from tdc.  The cam had just come back from Elgin, and I thought, “Oh come on, WTH?”.  As it turned out, the #2 piston was pushing up the magnetic base of the dial indicator.   :roll:  

Fordboy!  Looks like the Bears went to Home Depot and bought a 55 gallon drum of shellac to apply to the Titans.

3]  Yeah, you gotta be careful when checking stuff, you could give yourself a coronary, or end up turned to the dark side of country music............

4]  My sources in Lake Forest admit it was a tanker truck of shellac..........    but used by the defense only.    Jay & the O-line apparently were not using it..........     Mike Tice thinks it's like using 'pine tar'......................

So - with respect to verification -

Ironically, Fordboy's probably passing through Dutch's birthplace of Dixon, Illinois as we speak.  Check my math and procedure, Chief?

80 degrees – referenced to zero
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4870.jpg)

131 degrees – referenced to zero
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4871.jpg)

Gets us 105.5 degrees, which, if I’m not mistaken, is precisely where we dialed it in a few months ago.

And ALSO indicates NO CHAIN STRETCH!  :cheers:

5]  Er, no.  I avoid Dixon, and other worldly locations which turn out to be intersections of the occult, extraterrestrial activity and Right wing politics.  Turns out that math, science & evolution are out of favor with the inhabitants.................

6] It would appear that your math skills don't need any help from me.    Bravo.     On a side note, that is one spiffy checking setup for cam timing.  It appears to be universal fit as well as 'rock solid'.

7]  Confirming 105.5 degrees, intake lobe C/L

8]  No chain stretch = no chain wear, a good thing.   Your tensioner setup appears to be holding up well.

Now I get it....... I think.......  :-D  :cheers:

9]  You are ahead of me then!!!  My psychiatrist keeps asking about the c-clamp on my head.   Turns out he's never owned anything Brittish, never built or repaired an engine and doesn't own any tools!  (He does own an electric leaf blower though.......)  He lives in Lake Forest, I live in Lake Villa.    Go figure..........

We've been tossing out reams of numbers over here - don't feel bad.  The reason I put them up, and the reason I've asked Fordboy to post 'em on the diary is so I've got access to them without having to dig.

Yeah, let's see - a 41" radius lifter would be 82" in diameter - which is a span that exceeds the wheelbase . . .

Hey - it's LSR - crazier things have been tried . . .  :wink:

10]  Analysis paralysis, information constipation....      Aw, chuck it!!   Screw it to the dyno & get Mistress Helga to shpank it!!!  (But make darn sure the printer is connected..........)

This time change thing has put me off my game.........
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on November 05, 2012, 11:17:48 AM
Quote
This time change thing has put me off my game.........

au contraire, based on the above post, the C-clamp appears to be torqued quite tight.

And speaking of odd tools, a buddy went to japan to buy off on a custom CNC build.
The complete machine was sitting next to a partial build. On top of the frame was a sledge hammer . . . with a load cell on the face of the hammer.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 06, 2012, 06:07:31 AM
Quote
This time change thing has put me off my game.........

au contraire, based on the above post, the C-clamp appears to be torqued quite tight.

The correct torque is 61#'s/inch...........      measured laterally, just posterior of the temples.  I'm still confused about the time of day to check it though.

And speaking of odd tools, a buddy went to japan to buy off on a custom CNC build.
The complete machine was sitting next to a partial build. On top of the frame was a sledge hammer . . . with a load cell on the face of the hammer.

Ahh yes.  Those trickey high tech japanese, what will they think of next?  Beer made from rice??  Sashimi made from blowfish??
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 07, 2012, 09:30:33 AM
Midget,

For your reference:

Inner valve spring ID = .63"/.625"                         Outer valve spring ID = .859"/.863"
Inner valve spring OD = .858"/.861"                      Outer valve spring OD = 1.155"/1.162"

Valve guide OD = 15/32" nominal (.470"/.471")
Valve seal OD's < .63"

 :cheers:
Fordboy

BTW:  Happy retirement to Tommy Thompson!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 10, 2012, 12:43:45 PM
I’m just idling at the moment.  The block is together, and as soon as Fordboy finishes his home maintenance, which has had him working on a ladder under a tarp for the last week in the icy mists south of the cheddar curtain, he’s going to finish up the head.

Just jotting notes and thinking through some details regarding the dyno session.  A few parts to order – a new head gasket, a harness for the ECU to use at the dyno facility.

FB posted up some spring measurements, and what I’ve been trying to hunt down is a set of spring cups that can be made to work in this application.  It’s not critical, and I’ll probably just wind up going with hardened shims, but let my throw out this Hail Mary pass –

I don’t have access to a lathe anymore, other than the cheapo unit my employer has.  I doubt it would hold an acceptable tolerance.

A lot of you have been following, many with great machining chops – maybe I can hornswoggle one of you into getting involved.  Anybody with a decent lathe out there that might be interested in burning up a Saturday afternoon and whipping me up a set of 8 spring cups?  I would get you a drawing.  PM me if interested.

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 13, 2012, 09:28:27 AM
Midget,

Today is your lucky day, sort of.......

Digging through old PHP dyno adaptor notes & drawings; AND, found drawing (non-digital) for BMC A series dyno adaptor to chevy bellhousing bolt pattern, AND, list of other adaptors required for BMC set-up.

Other required bits listed:

1]  Front motor mount adaptors.
2]  water outlet adaptor from BMC t'stat housing to dyno water outlet hose size.
3]  water pump inlet adaptor from BMC water pump to dyno water inlet hose size.  MUST BE A TAPERED ADAPTOR TO PREVENT WATER PUMP CAVITATION.
4]  water outlet manifold to combine flow from T'stat outlet & additional rear water outlet as plumbed in your car. AGAIN, MUST BE FABRICATED TO PREVENT CAVITATION.
5]  Must have a plugged oil filler cap for rocker cover if you want to quantify "blow-by" to evaluate piston ring sealing.
6]  Adaptor from engine breather(s) to blow-by gauge.
7]  adaptor from Weber carb to fuel supply, metric thread to -6 ?
8]  adaptor for oil pressure measurement, bsp thread to -4 ?
9]  adaptor for oil temp measurement ?
10]  adaptor(s) for water temp measurement, if required.  (not needed for Superflow 901 setup)
11]  various fasteners to bolt everything together, some required are the dreaded flat head socket cap screw..........
12]  anything else that I forgot or that you want to measure.

A CNC milling machine would be the tool of choice for fabricating the bellhousing adaptor, although it could be done on a "Bridgeport" type vertical mill with 2 axis digital readouts.  Other bits could be done with a regular mill, drill press, regular lathe (or CNC lathe), etc.  Some welding might be needed also.

(edit) Could produce a 2D CAD drawing in an older version of AutoCad if that would work with the CNC.  I think some require 3D CAD for input.  OR, you can have a copy of the drawing.  I MAY have some digital dimensions of the bolt holes in 2D AutoCad format, referenced to the crankshaft centerline as a datum point.

Your thoughts?
 :cheers:
Michaelangeloboy, er, Dutchboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2012, 10:15:58 AM
Midget,

Today is your lucky day, sort of.......

Digging through old PHP dyno adaptor notes & drawings; AND, found drawing (non-digital) for BMC A series dyno adaptor to chevy bellhousing bolt pattern, AND, list of other adaptors required for BMC set-up.

Other required bits listed:

1]  Front motor mount adaptors.
2]  water outlet adaptor from BMC t'stat housing to dyno water outlet hose size.
3]  water pump inlet adaptor from BMC water pump to dyno water inlet hose size.  MUST BE A TAPERED ADAPTOR TO PREVENT WATER PUMP CAVITATION.
4]  water outlet manifold to combine flow from T'stat outlet & additional rear water outlet as plumbed in your car. AGAIN, MUST BE FABRICATED TO PREVENT CAVITATION.
5]  Must have a plugged oil filler cap for rocker cover if you want to quantify "blow-by" to evaluate piston ring sealing.
6]  Adaptor from engine breather(s) to blow-by gauge.
7]  adaptor from Weber carb to fuel supply, metric thread to -6 ?
8]  adaptor for oil pressure measurement, bsp thread to -4 ?
9]  adaptor for oil temp measurement ?
10]  adaptor(s) for water temp measurement, if required.  (not needed for Superflow 901 setup)
11]  various fasteners to bolt everything together, some required are the dreaded flat head socket cap screw..........
12]  anything else that I forgot or that you want to measure.

A CNC milling machine would be the tool of choice for fabricating the bellhousing adaptor, although it could be done on a "Bridgeport" type vertical mill with 2 axis digital readouts.  Other bits could be done with a regular mill, drill press, regular lathe (or CNC lathe), etc.  Some welding might be needed also.

Your thoughts?
 :cheers:
Michaelangeloboy, er, Dutchboy

Such luck I have - Great - ANOTHER pile of crap I have to acquire!  :-D

1]  Front motor mount adaptors.

As you mentioned, we can drill the front engine plate.

2]  water outlet adaptor from BMC t'stat housing to dyno water outlet hose size.

I have one of the two-piece items that were used on the 1275 Mini A+ that can be easily modified.

3]  water pump inlet adaptor from BMC water pump to dyno water inlet hose size.  MUST BE A TAPERED ADAPTOR TO PREVENT WATER PUMP CAVITATION.

We can figure this one out on the fly.

4]  water outlet manifold to combine flow from T'stat outlet & additional rear water outlet as plumbed in your car. AGAIN, MUST BE FABRICATED TO PREVENT CAVITATION.

A little trickier - lots of leftover brass fittings in the attic - hose, too - doable.

5]  Must have a plugged oil filler cap for rocker cover if you want to quantify "blow-by" to evaluate piston ring sealing.

Same piece as an MGB - I've got 3 - what color would you like?

6]  Adaptor from engine breather(s) to blow-by gauge.

The only other breather is on the cam cover, although I would like to fit something in the hole that used to house the dizzy.

7]  adaptor from Weber carb to fuel supply, metric thread to -6 ?

Hey, I've GOT a Weber!  Oh, an adapter - metric - shucks - are you sure it isn't 1/4-28?

8]  adaptor for oil pressure measurement, bsp thread to -4 ?

I have a friend who has a bunch of that stuff . . .

9]  adaptor for oil temp measurement ?

Can we check it from outside at the pan?

10]  adaptor(s) for water temp measurement, if required.  (not needed for Superflow 901 setup)

The shop can monitor that.

11]  various fasteners to bolt everything together, some required are the dreaded flat head socket cap screw..........

Just as long as I don't have to count on Fastenal getting them to me.

12]  anything else that I forgot or that you want to measure.

I whipped up a drawing for spring cups.  Outside dimension is 1.285, 1/64 chamfer.  The problem I foresee is that the bottom of the cup would have to be cut at .030, which I suspect could distort on a lathe.  I'd feel better about it at .060.  Can the valvetrain handle another .030 of packing under the spring?  I think we still have plenty of room before spring crush, and maybe a bit more pressure over the nose wouldn't be a bad thing . . .  :roll:

Anybody out there have an old SBC clutch disc we can turn down, butcher up and bore holes in to drive a dyno? 

Drop me a PM.  I want to get this done before Sanity Clause tries to stuff himself down my chimney.

 
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 13, 2012, 11:34:29 AM
Midget,

Yes, will need to adapt from dyno input spline to your stock clutch bolt pattern.   Method I used was to take a sprung center clutch hub of the proper spline size & make a "donut ring" adaptor from 1/8" or 3/16" mild steel.   Used a rotary table on my vertical mill to size & drill the mounting holes, but could be done on a CNC.

Dutchboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2012, 08:22:25 PM
Spring cup drawing - corrected outside diameter as per our conversation.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/SpringCup.jpg)

Fordboy - any corrections?
Title: Re: Milwaukee Midget
Post by: Graham in Aus on November 14, 2012, 12:55:18 AM
Chris / Fordboy,
                       You want the spring cups to locate the valve springs a bit better? is this 'cause you are using smaller diameter springs? or just to generally improve the location?

What about the inner spring? some 12G940 and S Heads had inner locators...... actually; thinking about it, the outer diameter of the inner locator probably fixed the position of the outer spring too?

Originally AEA403 Now replaced by this ?

http://www.minispares.com/product/Classic/Engine/Cylinder_heads/Valves_accessories/C-AEA654.aspx?100410&ReturnUrl=/product/Classic/C-AEA526.aspx%7CBack%20to (http://www.minispares.com/product/Classic/Engine/Cylinder_heads/Valves_accessories/C-AEA654.aspx?100410&ReturnUrl=/product/Classic/C-AEA526.aspx%7CBack%20to)

Am I making sense??  :-P
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 14, 2012, 09:13:30 AM
Spring cup drawing - corrected outside diameter as per our conversation.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/SpringCup.jpg)

Fordboy - any corrections?

Midget,

I would add some tolerancing to all the dimensions to give the lathe or CNC operator some leeway.   This is NOT a hyper-critical part, UNLESS, the part is mistakenly toleranced so as not to fit.

I suggest:

Dimension A = 1.225", +.005"/-.000"
Dimension B = 1.165", +.005"/-.000"
Dimension C = 0.475", +.002"/-.002"  (Nominal 12mm)
Dimension D = 0.030", +.002"/-.002"
Dimension E = 0.228", +.008"/-.008"
Nominal chamfer of .008"/.015" on all outside corners, and vibro-deburr all surfaces.
Material spec: Steel Screw machine material suitable suitable for low-temperature carbo-nitriding, such as "Tuff-Tride" (Tm).
Heat Treat spec: low-temperature carbo-nitriding, such as "Tuff-Tride" (Tm), after deburring.

My memory is that "Led-loy" screw machine stock is NOT suitable for low-temperature carbo-nitriding, but I may be mistaken.

I am also digging through some old Cosworth bits I have to see if I have anything workable.

Graham,

We are trying to keep the springs on a "hardened" surface, so as not to chew up the head/valve spring shims, (this is happening already); and, locate the bottoms of the springs better to prevent "spring walk" @ high rpm.   The solution needs to be on the spring OD because the valve seals differ between inlet & exhaust and are different sizes.
 :cheers:
Dutchboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 14, 2012, 09:47:04 AM
Midget,

Spec & size for Chevy/BMC adaptor plate to fit Superflow 901:

Nominal 5/8" thickness, Aluminum tooling plate, 6061-T6 or 6061-T651 or similar alloy.  6061 generally available.  Could substitute 2024 or 7075.

17" x 15" MINIMUM size, 18" x 16" would be better.  This is for the plate as originally designed.   The design could be redone as a pair of "wings", at reduced sizes, thereby reducing the material required.............    If the adaptor plate(s) needs to incorporate your starter, this may not be a good idea.  I do not recall if the dyno has an on board starter.  Please clarify.

Today is your lucky day, part deux:

Searching my AutoCad data files netted the following - BMCBOLT.dwg    which I believe is the correct one.  Will need to apply a few watts to the 'Frankenputer' to revive Acad.  Will also need to connect tablet & plotter to print out/plot out.  My memory is that this is a bare bones 2D bolt layout dwg relative to the crankshaft C/L.   Will report back if not electrocuted...........

In general, I like the idea of standing on the shoulders of those who have gone before, but in this instance I'm trying to stand on my own shoulders.  I'm simply way too old (and way too cranky) to be much of a contortionist anymore...............
 :cheers:
still Dutchboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 15, 2012, 09:00:55 AM
Re:  Close ratio gearset

Midget,

Frankenputer has a gear ratio charting program I designed & used.  Give me the gearbox ratios, diff ratios, and tire size.  I'll plug-in estimated peak b/torque & peak b/hp and run the numbers with a graph.  Actual dyno torque & Hp graphs would be better than educated guesses.   But, the information about rpm drops between shifts will be useful.

What you want to do is:

1] space the rpm drops (gearbox ratio differences) so that the engine is always in the peak torque/peak power range.  Gear ratio spacings that are too wide either over-rev the engine and/or drop below the peak torque range with the shift. (where the engine won't "pull")

2] select diff ratio/rear tire size for top speed. (subject to aero drag & engine rev limit)


What racers should be aware of is this:

A] Wide ratio gearboxes with only 3/4 speeds REQUIRE engines with a WIDE operating rpm band, between peak torque & peak Hp.

B] Peaky high Hp engines with narrow rpm bands REQUIRE close-ratio gearboxes with 5/6/7 speeds or more.

My own experience is that progressively smaller rpm drops between gears is way to go for fastest acceleration to top speed.
 :cheers:
still Dutchboy, but gaining on it.........
Title: Re: Milwaukee Midget
Post by: Interested Observer on November 15, 2012, 07:53:36 PM
Quote
My own experience is that progressively smaller rpm drops between gears is way to go for fastest acceleration to top speed.
...because that keeps the operating range in the upper reaches of the power curve.  The torque peak is irrelevant.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 16, 2012, 09:35:43 AM
Quote
My own experience is that progressively smaller rpm drops between gears is way to go for fastest acceleration to top speed.
...because that keeps the operating range in the upper reaches of the power curve.  The torque peak is irrelevant.

Yes, THE most important component of the gearing equation is the Bhp curve. (ie, shape, size, area underneath, rpm range, etc.)  The best compromise typically keeps the operating rpm somewhere in the best area (typically the highest area) under the horsepower curve.  Flatter, wider horsepower curves make it much easier to choose gears Vs. peakier, narrow curves where gear choices can be critical to performance.

I don't want to split hairs about language with anyone.  I would not consider peak torque to be irrelevant.   I would agree though, that it is less important than some other considerations when gearing.

Computer programs which help select gearing based on the bhp available x overall gear ratio/tire size @ a target mph can be very helpful.  But I am already on the record in my support of technology............   especially beer databases!!!  Nearly out of my favorite "Octoberfest" though.......:cry: :cry:
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 16, 2012, 11:18:15 AM
Part of what brought this up was an opportunity to pick up a set of close ratio straight cut gears for the Midget.  The strength aspect is clearly an advantage.  The problem is we don’t have a power curve to base an educated decision on.

When the engine is done, it will be able to turn 9 grand, which is about 1000 rpm above where I need to be making peak hp to achieve the speed target of 122.  The 3- 4 shift at 9k drops my rpm to ~ 6600.  The 3-4 in the set I’m looking at changes that to ~ 7500.

A 3.92 diff gets me my target speed in 3rd gear at about 8700.  I have one of those diff’s in the garage.

Stuff to ponder.
Title: Re: Milwaukee Midget
Post by: manta22 on November 16, 2012, 03:46:07 PM
"...the speed target of 122." ???????????

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 16, 2012, 04:45:00 PM
"...the speed target of 122." ???????????

Regards, Neil  Tucson, AZ

I/GT - Class record is 121.779.

It's 20 years old, and owned by an Abarth.

I'm hoping to change that . . . it won't be easy.

Title: Re: Milwaukee Midget
Post by: Tman on November 16, 2012, 05:13:57 PM
"...the speed target of 122." ???????????

Regards, Neil  Tucson, AZ

I/GT - Class record is 121.779.

It's 20 years old, and owned by an Abarth.

I'm hoping to change that . . . it won't be easy.



Get a bigger Hamster! I am looking for a box for that care package, hope I find one soon or I will drink them and have to start over!
Title: Re: Milwaukee Midget
Post by: Stan Back on November 16, 2012, 06:27:40 PM
Is it too late to protest?  Did they make 500 of them A-barths?  Can you put double bumps on yer roofs?  Does that mean a Fiat ran two days in a row (I forgot about the four hours of fix-it time)?
Title: Re: Milwaukee Midget
Post by: manta22 on November 16, 2012, 07:40:05 PM
Ah so! I thought you had planned that your car would top out at 122 mph!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 16, 2012, 07:58:12 PM
Is it too late to protest?  Did they make 500 of them A-barths?  Can you put double bumps on yer roofs?  Does that mean a Fiat ran two days in a row (I forgot about the four hours of fix-it time)?

It's water over the dam, but I'd be lying if I said I hadn't thought of that.  Production numbers on Abarth models are tough to come by - I doubt if THEY know how many they made.  I know an Abarth held the J/GT record for a few years.  But the record has stood for 20 years, and I'm certainly not going to play that game at this point.  

No, I intend to make my challenge on the salt.  I'd rather race than argue.

Besides, anybody who can get a Fiat to run two days in a row deserves a prize.

Now that said, if I DO get this record, it's likely that I will become VERY petty and VERY small with respect to any challenges.

 :evil:

Ah so! I thought you had planned that your car would top out at 122 mph!

Regards, Neil  Tucson, AZ

That's all it has to do - twice.  :wink:
Title: Re: Milwaukee Midget
Post by: JustaRacer on November 16, 2012, 08:08:08 PM
Probably no help:

I took the Wide Ratio (each gear drops to the same RPM) out and put in a close ratio (each new gear drops less).  This is T-56 six speed with 434rwhp in a 3360lb car.

In the quarter mile, there was no change in MPH or ET.  Might not be valid for LSR, but best I can figure is that the steep HP curve kept the average RWTQ the same.

The drop with the WR was always from 7000 to 4700.  4700 was only half the peak HP.  
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 16, 2012, 08:40:58 PM
Is it too late to protest?  Did they make 500 of them A-barths?  Can you put double bumps on yer roofs?  Does that mean a Fiat ran two days in a row (I forgot about the four hours of fix-it time)?

hahahahahaha........ I was sitting with the Colonel outside a pub one day and he tapped me on the arm and said "did you see THAT!, two Jags just went past and one wasn't towing the other!!!"javascript:void(0);

love yer work Jim. :cheers:
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on November 19, 2012, 06:02:48 PM
Do you have a 4.22 and 4.55 diff's.?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 19, 2012, 08:23:32 PM
Do you have a 4.22 and 4.55 diff's.?

4.22's are what's in the car at the moment, and I misspoke earlier - 3.90’s are in the garage.  I think I've also got a really rare 3.70 set around somewhere.  I thought about 4:55's and grafting an MGB OD unit, but I suspect I'd be chasing my tail.

There are also some Datsun and Ford 5 speeds that could be made to work, but I suspect I'd have a tough time pulling an OD.

Taller tires are possible, but I'm pretty close to the limit at 22" on 15" wheels.

Park, did you get my PM?

Chris
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on November 22, 2012, 08:25:02 PM
Is it too late to protest?  Did they make 500 of them A-barths?  Can you put double bumps on yer roofs?  Does that mean a Fiat ran two days in a row (I forgot about the four hours of fix-it time)?

Pete still has Ben Jordan's Zagato, Stainless and I hope to help him get that record back. Over 600 Zagatos were built.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 26, 2012, 12:09:15 PM
Midget,

I need some info for the valve train analysis.   Average component weights (accurate to tenths of a gram or hundredths of an oz.) needed for:

Tappets
Pushrods
Rocker arms

I am using a USPS Digital Postal scale for the other components & can weigh the above if you want to send or bring them down to the Dungeon.  Have located local wide format roll copier for the chevy/bmc adaptor plate drawing.

Almost finished with the "Dutchboy" gig.............
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Interested Observer on November 26, 2012, 07:58:39 PM
Midget:    Some while back you had inquired about finding the rocker arm properties.  It looks like Fordboy is about to launch into an analysis and may have use for that information.  To further elaborate on the method for determining the moment of inertia, the attached diagram and practical advice is as follows:

The CG of the rocker can be determined by hanging it in different orientations from a string or thread and projecting the vertical lines of the threads to an intersection point, which would be the CG.  The distance from the CG to the center of rotation, “r”, can then be measured.

The bifilar pendulum is then constructed, with the rocker on its side (the axis of the rocker shaft would be vertical) and the two looped connections of the pendulum approximately equidistant from the CG.  The suspending filaments should be as light and flexible as possible--sewing thread is a good candidate.  The filaments need to be the same length and parallel to each other as well.  Having a long filament, h = about 36”, will keep the rate of oscillation slow enough to count comfortably.

The rocker is then slightly displaced in a rotational sense in the horizontal plane so that it rotates back and forth on the pendulum in the same manner as it does in service.  The frequency of the oscillation is then determined by timing the duration of a number of cycles--probably 20 to 40.

The information thus gathered is plugged into the following expression to determine the moment of inertia about the pivot point.
   Io = (Wa^2)/(4h(pi)^2 (fn)^2)  +  Wr^2/g

Example:
   W = 0.359 lbf
   a = 1 in.
   h = 32.5 in.
   fn = 20 cycles/37.7 sec. = 0.53 cps = 0.53 Hz.
   r = 0.3 in.
   g = 386 in/sec^2

      Io = 0.00108  lbf-in-sec^2
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 26, 2012, 11:11:23 PM
Fordboy, I can get you to the nearest gram –

Pushrod – 69

Rocker w/ adjuster 92

Tappets –

 :|

So I'll pull the vibration damper, the Gilmer drive and the cam cover, remove the cam, wipe the assembly lube off of the tappets, clean them with solvent, risk infuriating Kate further by getting caught weighing them on her kitchen scale –and she was none too happy with me weighing the pushrods and rockers, by the way - order up a new cam cover gasket, and then put it all back together again.

Or we could just accept that the fat lady already sang, and I can drop an e-mail to Anton and see if he knows what they weigh.

Interested Observer, you’ve just been promoted at Active Participant!  Thanks for the physics and geometry lessons. 

I’ll see if I can collect the data and replace the letters with numbers.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 27, 2012, 05:41:59 AM
Midget,

DO NOT DISASSEMBLE THE ENGINE!!!

There is no need for the additional work/expense, as I can use the weights of representative samples that I have here.   Those numbers will be close enough to utilize for your "brain surgery".   If Dave can supply you with the actual weight of an APT tappet, THAT would be helpful, otherwise I'll use the weight from a new "Kent" tappet.

Normally I would want to have the "actual" weight of the components being used because that creates the greatest precision to the calculations & analysis.   BUT, since I'm going to add a 10%/15% margin of safety factor to the calculated spring tension required, we can be within 1%/1.5% of the actual weight and not screw this up too badly.   Just for yucks, what does a stock pushrod weigh?

Interested observer,

Thanks for digging out the formula & posting it up.   As Midget can attest, the Dungeon has a massive amount of records to sort through to discover bits of info relevant to this exercise.   Unfortunately, most of the stuff down there (including "frankenputer") has "survived" a Katrina-esque basement flood.........

The moment of inertia measuring set-up I created in the 80's used 6# monofilament fishing line for the filaments.   And I selected a "working" length of 36" for the filaments, go figure.......
 :cheers: :cheers:
Dutch/Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 28, 2012, 08:07:35 PM
Fordboy -

According to Anton, the tappets are 43 grams.  Mine will be a smidgen lighter due to the re-radius Elgin put on them.

Stock pushrod - 53 grams
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 29, 2012, 01:20:21 AM
... I'm going to add a 10%/15% margin of safety factor to the calculated spring tension...
My [unpleasant] experience indicated that a true safety factor would add at least 40% to the calculated spring requirement. I'll wager that if you add 50% you'll be real close to what the cam lobe designer would recommend if you provide him with all the details. Just for chuckles, why not do that? The major cam companies are all more than happy to spend time discussing it with you.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 29, 2012, 10:06:15 AM
... I'm going to add a 10%/15% margin of safety factor to the calculated spring tension...
My [unpleasant] experience indicated that a true safety factor would add at least 40% to the calculated spring requirement. I'll wager that if you add 50% you'll be real close to what the cam lobe designer would recommend if you provide him with all the details. Just for chuckles, why not do that? The major cam companies are all more than happy to spend time discussing it with you.

Jack,

I don't know what formula(s) you have been using to calcuate spring pressure requirements.   My experience is that I have never had to add 40%/50% to my calculated results to get an acceptable/workable consequence.   If I had to add as much margin as you suggest, I would conclude the formula(s) being used are less than useful........ OR, that the input values are corrupted.

I'll post up the formula(s) I've been using to Midget's build diary & you can do the same.   I suspect that there is a dramatic difference in the formula(s) being used.   Sorry you've had such a negative experience.

Cam designers/grinders can be a wealth of useful information.  Unfortunately, most major cam companies are uninterested in and/or have no experience with, the type of engines I'm usually working with.   And I'm the kind of guy who likes to double check things myself, especially if I'm writing the checks...............
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 29, 2012, 10:37:47 AM
Midget,

Full scale/size plan tracing of BMC engine plate to Chevy bellhousing adaptor on its' way to you via trusty USPS.   Copy also has some notes for other items required, such as water hose adaptors, etc.   Continueing to mine/dig for digital info for bolt hole location via "frankenputer".
 :cheers:
'Doc' or maybe 'Sleepy', but probably 'Grumpy'.............

Quote from Obi Wan Lucas:  "These are not the dwarves we're looking for....................."
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 29, 2012, 11:30:25 AM
Midget,

Some useful information regarding gear ratios posted below.  Of particular interest are:

1/  RPM drops between shifts..........
2/  Max mph at redline (of 8500 rpm) in various gears...........

(http://i1267.photobucket.com/albums/jj549/fordboy628/MGgearchart001.jpg)

Once there is a torque curve/hpower curve to add to the equation, acceleration to various speeds can be plotted..................

Let me know if you want to propose any changes/explore any possibilities..............
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 29, 2012, 11:38:48 AM
Just for chuckles, why not do that? The major cam companies are all more than happy to spend time discussing it with you.

Jack, I’ve had my share of chuckles.  The chuckles start when you call a cam grinder to discuss something other than a small block Chevy.

We’re both dealing with orphaned engine designs.  What has your cam grinder been able to offer up, other than valve train generalities and off-the-shelf Mopar grinds for the 4 cylinder Poncho Hemi?

Yup, here come the chuckles again!  :-D

Dema Elgin, on the other hand, has worked with Fordboy in the past, and he’s aware of what we’re up to.  An added bonus is that Elgin knows Spridgets pretty well – he’s built and raced them.  He's been extremely gracious with his time.
 
And as is often the case with engine development, pros often disagree.  We’re well above the spring recommendations that David Vizard puts forth in his book, “Tuning the A Series Engine” for an engine cammed similarly to mine.

Fordboy’s been in discussion with some folks who went higher than I have and have had problems with billet rockers breaking.  With the new radius on the tappets, and a better controlled break-in of the cam, I’m confident we’re about maximized.
Title: Re: Milwaukee Midget
Post by: 38flattie on November 29, 2012, 12:34:58 PM
Just for chuckles, why not do that? The major cam companies are all more than happy to spend time discussing it with you.

  With the new radius on the tappets, and a better controlled break-in of the cam, I’m confident we’re about maximized.


Chris, I think the problem may be in your approach- You think you're about maximized. Do Like I do- take the point you think is maximum, add 10%, then proceeed as if you're still under max by 20%!

"Honey, I don't know why it broke!"  :-D
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on November 29, 2012, 07:00:10 PM
Calculations, smalculations.

Tighten it until it strips, then back off a 1/4 turn.

Hey! I do use a calibrated torque wrench.
(http://sheldonbrown.com/images/tork-calibration.gif)(http://sheldonbrown.com/images/tork-grip.jpg)

Run it till the valve floats, THEN you need a bigger spring.

On our Cyclops II, in consultation with Trebor Crunchog, we came up with the correct spring.
This is a photo of work in progress:
(http://i.ytimg.com/vi/6BplSiK8qK8/0.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 29, 2012, 08:03:23 PM
Well, I don't know if I could get 8 of them under the hood, but we could build something like this to overcome a slow launch -

http://www.youtube.com/watch?v=y0TDZlEeEqw
Title: Re: Milwaukee Midget
Post by: Captthundarr on November 29, 2012, 09:17:09 PM
Chris, atleast you wouldn't have to scale it up too much :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 29, 2012, 10:25:50 PM
Well, Frank, I may need to build one.

Went ahead and ordered up the close ratio straight cut set for the Midget tonight.  MiniMania had them on sale for about 25% off.

You were there at Maxton, and can attest to what it took to get the little thing launched.  Of course, once the head started to flow, it sounded pretty good, but even with 4:22’s and a 3.20 first, it was a struggle for the first 1000 feet or so –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/th_DSC_0167.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/?action=view&current=DSC_0167.mp4)

Click on that – it’s a video.

It’s my hope that the improvements we’ve done broaden the torque band a bit, and at Bonneville, having a looser track may actually help – tires are cheaper to slip than clutches.

But I may have the first car with a 4:22 rear end in history that needs a push start at Bonneville.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 30, 2012, 01:43:15 AM
... I don't know what formula(s) you have been using to calcuate spring pressure requirements...
It should be obvious, but if you insist:
[Sir Isaac] Newton's 2nd law: F=ma.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 30, 2012, 10:33:57 AM
I still have to determine the moment of inertia, and I haven’t had time to run to Gander Mountain for fish string.

Just to refresh, last year, the Crane springs I ran at Maxton were advertised at 70lb on the seats, 215 open.  I can’t find the numbers at the moment, but testing showed they weren’t up to spec
.
The Kawasaki drag bike springs I bought last March I actually tested and indexed.  They’re averaging 89 on the seat and 273 open, before shimming.  I’m having a set of .030 cups made, which these springs will tolerate, and I could add another .015-.030, if we need to.

Not as heavy as a pro stock would run, but the components are clearly lighter than most common Chevy counterparts.
 
Here are some of the compromises I’m working around.

Small diameter tappet
Small diameter spring pockets
Tight piston to valve clearances
High lift, relatively short duration cam

And one other thing, which we haven’t really touched on, but it is a consideration that has been stuck in the back of my wee little Midget mind -

In the picture below, I’ve got a stock 1275 Midget head and the Longman head I’m using.  The intake valve and exhaust valve are very close together on the Longman.  This is similar to the early Cooper S design, which had problems with this area developing cracks.  The contributing factors were the narrowness of the casting at that point, the large heat differential on either side of the partition, AND excessive spring seat pressure in race applications.  I suspect it is for this very reason that Vizard recommends a lighter spring pressure.  Unfortunately, I need better valve control than his book recommends (I need to look it up, but I recall it being about what the Cranes were advertised at).  I can’t really engineer around it at this point, so I have to cautiously roll the dice.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Road%20Engine/DSCN3675.jpg)
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 30, 2012, 11:30:15 AM
... I don't know what formula(s) you have been using to calcuate spring pressure requirements...
It should be obvious, but if you insist:
[Sir Isaac] Newton's 2nd law: F=ma.

Yes, Newton's 2nd law is key to these calculations, but F=ma will not provide you with adequate valve spring pressure on rocker arm engines.  This is why:

The analysis for an overhead valve train is complicated due to the number of components and the rocker arm.  I use the concept of equivalent masses to convert all of the masses to the cam side of the valve train.  Masses on the valve side must be multiplied by the square of the "effective" rocker ratio, (not the nominal rocker ratio), whatever that is.  The spring masses also require a reduction factor of .5 or .333 depending on your view of "effective" spring mass.  For the rocker, I need its moment of inertia expressed as an equivalent mass.  Given the variation in type, style & construction this must be calculated/measured, but typically factors range from 0.5 to 0.7.  These determinations are critical if you wish to have precise results.   Inaccurate weights or other inaccurate inputs (or guesses, even "educated" guesses) dramatically skew the results.

If your rocker ratio is 1.5/1, (as I suspect it is), the equivalency factor is 2.25.   If you are not using this "equivalency factor" method, I can understand why you have to add 40%/50% as a margin.   I don't think it is a coincidence that your 50% "margin of safety required" is exactly the difference between what your rocker ratio is, and the required equivalency factor.

The total mass can then be combined with the acceleration curve to determine the inertia forces for a given engine speed.   It goes without saying that the forces required increase at a rate that is a function of the speed (rpm) squared.   All of this of course, conveniently ignores that the point of maximum velocity is not the same as the point of maximum acceleration, and that the whole valve train is controlled by spring forces when those values are "negative".    For instance, as the exhaust valve closes, the spring pressure available is decreasing, not the ideal situation.   The simple solution appears to be to use LOTS of valve spring pressure, and if this would work, everybody would do that.   The problem is that lots of valve spring pressure causes other problems such as:

1/  excessive wear
2/  lubricant film failure
3/  excessive contact pressure with attendant parts breakage
4/  loss of hp
5/  etc, etc,

AND, all of the above ignores the concept of "valve train stiffness", an important consideration for OHV engines.

I'm tired of saying this:  "It's complicated"

My experience is that most cam mfg's do not go though this complicated process for the occasional "oddball" application.  They rely on past experience with "similar" engine types or use "educated guesses"...................

I'll post up the complete formula I use when I get time to dig it out from one of my Internal Combustion textbooks.   For the last 2 decades or so, I've been using a computer program to calculate all of this and I don't think I can extract it easily.   I think the formula generally used is in the Charles Taylor collegiate texts if my memory is correct.  Hope this helps to explain why such huge "safety factors" are required.

Wearyboy
Title: Re: Milwaukee Midget
Post by: Stan Back on November 30, 2012, 01:34:20 PM
I think I'd reinforce the back bumper or fabricate push bar(s) and count on any of us to get you going with a smooth push.  No use frying the clutch.  You're right about the traction -- it will be different.  But spinning the tires and getting on and off it and slipping the clutch (I thought I heard you clutching it in 2nd on the video) aren't the best means.  I think the rules prohibit pushing past the 1 (!), but you should just accept a little nudge and not worry about it.  The close ratios will be your friend.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 30, 2012, 03:42:51 PM
Good ears, Stan.  Yeah, I had to clear it out in second, and you can't hear it on the video, but I did chirp 'em when I did that.  As rich as I was running, it felt like it was loading up, but there were so many other issues involved, it's tough to diagnose.

Toward the end of that run, I shifted from 3 to 4, and it just fell off of the table.  I put it back into 3rd about 100 yards from the lights and just hammered it.  It was about 92 in 3rd, and pulling. 

One thing is for certain, though - it's no drag car.

If I can get a push up to about 30, with the close ratio, I'm expecting it should be a goer.  But I'll make my driving plan after I have a dyno sheet I can trust.
Title: Re: Milwaukee Midget
Post by: Stan Back on November 30, 2012, 04:16:11 PM
I'd take the push any way to save parts.

I figure when I'm going fast enuf to get away from the truck (about 10-15 feet), I just do it.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 30, 2012, 05:34:16 PM
Midget,

Off to see the Wizard tomorrow, Longman head & the attendant bits in hand.  Will advise as to how Toto responds to the Emerald City "shine-up"...........

Did USPS deliver the adaptor tracing?

Frozen Magarita time as I am no longer "Dutchboy".
"Pepe" (the illegal & usually unmentioned leaf-blowing dwarf)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 30, 2012, 05:46:40 PM

Did USPS deliver the adaptor tracing?


The drawing arrived safely, despite a brief redirection.  The new Admin assistant opened it up in the office and ran it over to the service department thinking it was a drawing for an AV speaker install they're doing.

The service manager knew better, and we're still chuckling about it.
Title: Re: Milwaukee Midget
Post by: wisdonm on November 30, 2012, 06:56:34 PM
Chris, you get the neatest things at work.


Pepe, I'll second the Margaritas.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on November 30, 2012, 07:10:34 PM
Quote
I'd take the push any way to save parts.

I'll second that. It's the cheapest compound low you can get. Try recalculating your gears with the push factored in.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 02, 2012, 08:40:39 AM
Midget,

Cost of stock ratio gearbox:                                                                                     $0
Cost of close ratio straight-cut gearbox:                                                                    $895 (but it was on sale, Honey!!)
Cost of Taylor Racing dog-ring gearbox with Hewland/Webster changeable gearsets:    $6500 (but you can have any ratios available.....)

Value of a push start from friendly LSR racers:                PRICELESS (probably will need to offer some "libations" as inducement............)

The engineering & financial analysis results:  BMC ribcase, close-ratio, straight-cut gearbox combined with a push-start.      No need to test that blow-shield...............                    Your clutch disc, pressure plate & feet will thank you.
 :cheers:
Practicalboy

edit: Once the engine has been tuned/developed to the point where there is good throttle response from about 500 rpm below peak torque to 500/700 rpm above peak hp, (meaning the engine will "pull" the car OK) the close ratio gears won't be a problem, as long as the tractable rpm range exceeds the rpm drops when shifting.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 02, 2012, 09:05:31 AM
Midget,

Off to see the Wizard tomorrow, Longman head & the attendant bits in hand.  Will advise as to how Toto responds to the Emerald City "shine-up"...........

Midget,

Toto has responded to the Emerald City "shine-up" better than anticipated.   Your luck is still holding, but my advice is to check over your shoulder for any "flying monkeys".

Will need to double check some dimensions, cc's, etc.  Will post up to build diary upon completion.

Don't make any deals to "kiss-up" to any "flying monkey butts".   Especially if the monkeys are sick & their buttocks are wet.................
 :cheers: :cheers: :cheers:
Monkinator
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 02, 2012, 12:47:51 PM
Wow, what a mean bunch. 

Push the Midget?

Arial threats from flying monkeys?

I don't think we're in Kansas anymore.
 
Title: Re: Milwaukee Midget
Post by: Geo on December 02, 2012, 01:09:18 PM
Nope, I have not seen you about these parts.

Looking forward to "mo data"

Keep up the good work Fordboy!

Geo 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 02, 2012, 01:19:59 PM
Nope, I have not seen you about these parts.

Looking forward to "mo data"

Keep up the good work Fordboy!

Geo 

Wish I were there today, Geo - 70 degree weather - I'd warm up a couple of ales in the Lucas fridge, and lend you some elbow grease on the cat.

How's your build coming?

If you see Toto, just put him in the picinic basket and drop him off with Auntie Em.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 02, 2012, 11:50:17 PM
Well, this doesn’t happen often – at least not in my experience building a rather odd duck.

An advertised race part for an MG, ON SALE, IN STOCK, and SHIPPED ON THE DAY THE ORDER WAS PLACED.

It's almost like ordering a Chevy part from Summit.

Cheers to Mini Mania and UPS – my straight cut, close ratio gear set will be here on Thursday.

Now all I have to do is hope they’re sending the right parts . . .

Fordboy, I think you still have my transmission case – I’ll need to make arrangements to come and get it this week.

Been poring over the BL service manual, the Chilton manual and the Moss Motors exploded view of the tranny, and while I’ve got some gaskets to order, I think I can start putting it back together next weekend.

Never shifted a car with straight cuts – this may prove to be interesting.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 03, 2012, 08:54:31 AM
Fordboy, I think you still have my transmission case – I’ll need to make arrangements to come and get it this week.

Never shifted a car with straight cuts – this may prove to be interesting.

Midget,

1/  Confirming location of your extra ribcase trans case is: South of the cheddar curtain, where wrist-slashing & ledge-walking is the order of the day.

2/  If those gears are the BMC close ratio setup I'm familiar with, shifting is NO PROBLEM.  Only the gears are straight cut.  2nd, 3rd & 4th gears still have synchros, so it will shift as a stock gearbox, just more noise from the box, and more power out the tailshaft.

It is the dog-ring gearboxes that are more touchy to shift, because they do not have any synchros, and therefore rpm's between the gearbox shafts needs to be better matched.   A synchro is actually a mechanical "speed brake" which helps the loose nut behind the steering wheel to match the shaft speeds for easier shifting.   The lack of a first gear synchro on many "Briddish" "sports cars" explains the designer's intent.   First gear is only meant to be engaged whilst at a full stop, not so much fun.............and not the fast way around slow, twisty race courses.........

3/  And on another happy & fortuitous note, later this week, Toto, (your cyl. head) will be ready to smuggle back across the cheddar curtain.  I suggest a moonless night run, (ala Junior Johnson) better for the "moonshine" and there are fewer flying monkee patrols.

4/  May need you to bring the rocker arm assembly.   I want to check for r/a center of mass/gravity.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 03, 2012, 09:26:58 AM
Midget,

More info:

Inlet valves (old)                 55gr.
Inlet valves (new)               50gr.
Exhaust valves                    42gr.
Tappet                                44gr.
Valve springs                      48gr.
Spring retainers & keepers   15gr.

And, just for yucks:
"lightened" tappet                40gr. (!!!! illustrating why "lightening" BMC tappets is a waste of time.......)
New 'Kent' tappet                 48gr.

And just for having everything in one place:
Tubular Pushrod                   69gr.
Stock pushrod                      53gr.
Rocker arm                          92gr.  (Is this a complete rocker arm assembly?)
APT tappet weight                43gr.

I'll make & post a spreadsheet of valve train component masses and their "equivalent masses" later today or later this week.  I'm going to include columns for: "equivalent mass in pounds" and also for "% of total valve train mass".   That will provide some interesting numbers for advocates of "lightening" components or lightweight components.  (Such as Titanium components...)  For racers who have not considered this analysis before, there may be some surprises.   My advice has always been and continues to be:   "Be smart and spend your time and/or money to the best advantage"...................

Perhaps you can bring me some stock rocker-arms?  I want to calculate weight & moment of inertia of stock ones for comparison.   I want to show why roller-tip rockers have a higher moment of inertia and therefore require higher valve spring pressures.  
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 04, 2012, 10:09:29 AM
Midget, et all,

As I threatened, more info, PRELIMINARY SPEADSHEETS for equivalent mass:

(http://i1267.photobucket.com/albums/jj549/fordboy628/ValveSpring001.jpg)

Almost all the information is correct, BUT, I used an arbitrary correction factor for the rocker arm's moment of inertia, for this preliminary version. I WILL NEED TO SUBSTITUTE THE CORRECT VALUE ONCE IT IS KNOWN, FOR THIS INFO TO BE CORRECT.

What is interesting is:

1/  The valve is the component with the highest % of the total mass, no big surprise to me.  Titanium valves, @ a 40% weight reduction, can significally benefit rocker arm valve trains............   40% of 32.4% is a net of 12.96% overall reduction................

2/  Lightening lifters (as recommended in various BMC books) for a net reduction of 4gr. seems to be a waste of time.  Although I will not argue that less weight/mass is not better, (because empirically it is), this example is a net reduction of 9% of 11.1% for a net total reduction of .999% (1% o/all).   Not much of a payback for a LOT of work.  Better to put the effort and/or money into a part that will give a higher % payback, such as the parts on the valve side of the rocker arm.............

Just some food for thought, careful selection of valve train parts can give large benefits.   Especially in larger, heavier, rocker arm valve trains.......
(BTW, I am not recommending Ti parts for your jewel, just a convenient example.)
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on December 04, 2012, 10:42:58 AM
Question me this . . .

12.96% always sounds like a good number. Reducing the mass of the valve train is always good.

But how good? If you made no other change to the engine, what horsepower difference between stock weight and modified weight valve train?

Race engine calculations always have a 1:1 correlation between cubic inches and cubic dollars. And that's for the first 95%.
That last 5% that gets you out of 2nd place costs double cubic dollars.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 04, 2012, 11:51:01 AM
Dean -

We're thinking along the same lines.

While weight reduction is almost always good, at this point, provided the valvetrain is stable, all I think I could reasonably achieve by lightening the valve train further would be additional revs, which I don't think I need.

For a ball park comparison, everything here likely weighs half of comparable SBC components.  So the overall mass in motion is significantly less, although proportionally more per HP than would be the case on a SBC.  As the scale of a build goes down, so retreat the achievable advantages from weight reduction in the valve train.

In short, it still has to be "X" strong.
 
We are at the point of diminishing returns.

Dyno Day Approaches.

As to cubic dollars per horsepower, I'm in denial, but it's safe to say I could have built a pretty darned strong Mopar street engine for what I've sunk into this thing.  
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on December 04, 2012, 12:09:55 PM
Chris, just remember that old adage....If it was easy, anybody could do it!
Title: Re: Milwaukee Midget
Post by: JustaRacer on December 04, 2012, 12:25:30 PM
Not an expert, but:

The goal is to get the spring rate down.  Do everything you can to run the lightest spring rate that will stop the engine from playing piston-tag.

Keep the springs cool when running, release them in storage, and check/replace on routine basis.

Gains in HP, lower oil temps, better guide life, valve life, lifter life, cam life, cam drive, bearings, etc.

How much HP it's worth is part of the equation, not the whole enchilada.  Some of the costs can be recovered by longer life of related items.

But I could be wrong.  It's worked for me, but I'm not hardcore.

Title: Re: Milwaukee Midget
Post by: fordboy628 on December 04, 2012, 07:44:09 PM
Midget, et all,

Some thoughts, in order:

Question me this . . .

12.96% always sounds like a good number. Reducing the mass of the valve train is always good.

But how good? If you made no other change to the engine, what horsepower difference between stock weight and modified weight valve train?

Race engine calculations always have a 1:1 correlation between cubic inches and cubic dollars. And that's for the first 95%.
That last 5% that gets you out of 2nd place costs double cubic dollars.

Good question.  The honest answer is: "It depends."  Valve train weight (mass) reductions provide benefit more along the lines of reliability, lowered spring requirements, higher rev limits, etc, etc.  Lower valve spring pressure requirements (for a given max. rpm) can 'free up'  bhp otherwise lost to friction losses.   Higher, reliable, rev limits can produce more h/power, if the torque curve can be extended to the new rpm range.   Needless to say, extending the rpm range is dependent on inlet tract flow adequacy, which varies among engine types.

I think your cost/hp estimates are low, especially for 'unique' engines.........

Dean -

We're thinking along the same lines.

While weight reduction is almost always good, at this point, provided the valvetrain is stable, all I think I could reasonably achieve by lightening the valve train further would be additional revs, which I don't think I need.

For a ball park comparison, everything here likely weighs half of comparable SBC components.  So the overall mass in motion is significantly less, although proportionally more per HP than would be the case on a SBC.  As the scale of a build goes down, so retreat the achievable advantages from weight reduction in the valve train.

In short, it still has to be "X" strong.
 
We are at the point of diminishing returns.

Dyno Day Approaches.

As to cubic dollars per horsepower, I'm in denial, but it's safe to say I could have built a pretty darned strong Mopar street engine for what I've sunk into this thing.

Yes, half the weight, AND, half the cyl. head ports!!   So Amen to all of the above & a prayer (& a Heffeweisen 'offering') to St. Augustine of Hippo.

Not an expert, but:

The goal is to get the spring rate down.  Do everything you can to run the lightest spring rate that will stop the engine from playing piston-tag.

Keep the springs cool when running, release them in storage, and check/replace on routine basis.

Gains in HP, lower oil temps, better guide life, valve life, lifter life, cam life, cam drive, bearings, etc.

How much HP it's worth is part of the equation, not the whole enchilada.  Some of the costs can be recovered by longer life of related items.

But I could be wrong.  It's worked for me, but I'm not hardcore.

Apparently though, you are hardcore enough, because your comments are right on.  Amen again, AND, another 'offering'!!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 06, 2012, 10:37:02 AM
REPAIRS TO "TOTO"

1/  Installed replacement inlet guide for #1 cylinder to proper height.
2/  Counterbored Valve spring pockets to 1.28"/1.29" O.D. to fit hardened spring bases.     NO increase in pocket depth.
3/  Honed valve guide I.D.'s for additional clearance,  inlet .0012"/.0020"    exhaust .0018"/.0025"   Unable to remove all "bellmouthing".
4/  Check new valve guide for concentricity to previously machined seat  TIR = .002" max,   able to lap-in seat to valve.   (Thank you, St.
     Mowog!..........)

5/  Lap-in all valves & seats.
6/  Pre-clean for assembly & checking.
7/  Check valve spring installed height for replacement valve. (New valve .050" longer stem length.)
8/  Check installed hts & select spring shims for all valves.   (Shims selected to equalize at 1.400")
9/  Check distance: Valve face to cyl. head surface, front to back, 1E-1I-2I-2E-3E-3I-4I-4E
     1] .201"
     2] .209" (Praise be St. Mowog!!)
     3] .210"
     4] .201"
     5] .201"
     6] .208"
     7] .208"
     8] .202"
10/ CC chamber #1 with new valve to check compression ratio:  17.2cc       (previous value: 17.3cc  From reply #1351 on page 91.  All
      Hail St. Mowog!!!
)
11/ Assemble boxes of bits to be smuggled across the "cheddar curtain" to "Beerhaven" by overjoyed owner & Chrysler driver.

Evidentiary photos:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2430.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2429.jpg)

12/  Rewarding owner & self with a celebratory serving of "Hobgoblin Ale"!!!!!!!!!!!!!!!!!!!  (All hail St. Augustine of Hippo!!!!!!!!   and the absence of "Flying Monkees" and their buttocks......................)
13/  Onward & upward to dyno adapting.............................     Has anyone perchance seen my pet flying squirrel?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 06, 2012, 11:17:21 AM
VALVE-TRAIN COMPONENT WEIGHING

This is all you need to "get started" for most applications:

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2431.jpg)

600 gram capacity x 0.1gr    $14.95
500g  Calibration wt.            $  8.95
100g  Calibration wt.            $  5.95
  50g  Calibration wt.            $  3.00
+ shipping, handling, etc

http://www.americanweigh.com/product_info.php?cPath=102&products_id=254
http://www.americanweigh.com/index.php?cPath=113

Other scales of other capacities available from the same/other companies.   Just knowing the weight of various choices for valve train components itself can be useful...................

If you have a "direct attack" valve train (non-rocker ohc, various flatheads, etc), the scale, a 'good' calculator, ability to use a spreadsheet and a "detailed" cam analysis printout gets you started.   If you have an ohv, rocker arm sytem, you will also need to measure the moment of inertia of your rocker arms.   If you are lucky, (pray to St. Mowog, or the patron Saint of your project!!), the manufacturer of your rocker arms may be able to provide you with this tidbit of information..............

Be aware that these calculations require a significant & intense understanding of higher math & physics......................AND, they only get you from point 'A' to point 'B'.  You may need to get to point 'C' or 'D' or 'E', etc..............
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 06, 2012, 03:09:08 PM
Fordboy,

Re: Preliminary spreadsheet, reply #1865

It is generally accepted that the effective mass of a spring is 1/3 the total mass.  Is your 1/2 factor “preliminary” or just a measure of conservatism?
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 06, 2012, 06:30:57 PM
Fordboy,

Re: Preliminary spreadsheet, reply #1865

It is generally accepted that the effective mass of a spring is 1/3 the total mass.  Is your 1/2 factor “preliminary” or just a measure of conservatism?

Interested Observer,

I usually start at 1/2 the spring mass as a preliminary factor just to be conservative.   Since I use a spreadsheet, it is easy to add pages with alternate scenarios and/or "What if?" scenarios to explore possibilities.   Once I have exact weights for all the components, moi, etc, I want to be more precise.   Precision is relative here because the formula predicts a "best case scenario", 'presumes' (??) a rigid valve-train and ignores valve spring resonant frequency.

And so I end up doing some additional analysis, such as:
1/  Some 'margin of safety' has to be built in at some point.
2/  The resonant frequency of the spring(s) selected need(s) to be evaluated Vs. engine operating rpm range.  The typical result here is
     that a possibile selection has to be discarded because of poor harmonics.
3/  I usually check the full open pressure of the spring Vs. the nose radius of the cam against the tappet for sane 'contact pressure'.
4/  I might also check spring pressure at the juncture of the closing flank & the closing ramp, IF, I have a complete cam profile.

If this is starting to sound to you like an analysis of kinematic forces, I also do that from time to time.  I also fall back quite a bit on my practical experience with 4 cyl. race engines of various types.  No smoke and mirrors, just good (?) engineering coupled with good (?) judgement.

I have used this type of valve spring on BMC race engines previously, with good results.  So I am not too concerned, just doing the math.

Thanks for your interest & comments,
 :cheers:
Fordboy

edit:  The steel rocker pillars that replaced the original alloy pillars were fabricated to increase valve-train stiffness & improve head gasket clamp load.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 06, 2012, 06:42:07 PM
Midget,

In the random thought department:

With the engine out & cyl head off, it occurs to me that now would be the time to fabricate a precise & easily viewed timing pointer for the front of the engine.  Perhaps it could attach to the crank trigger mounting bracket?   Your thoughts?

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2365.jpg)

Time to shotgun this 'flying monkee' while still airborne, before it lands at the dyno session..................
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 06, 2012, 07:06:54 PM
Midget,

Another random thought before dyno session.........

Any friendly sources (as in borrow for free?) for additional header choices??  Probably want a header from a 948/998/1098 or 970/1070......as opposed to a 1275/1310.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 06, 2012, 10:24:33 PM
Sure is nice uploading to Photobucket without having to sit through a political ad . . .

Fordboy – it occurs to me that with a 60 tooth crank trigger, every tooth = 6 degrees, and seeing as I already have a reference with the sensor, a simple color coding method would suffice . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4875.jpg)

I can tweak it in the software.

It’s beginning to look a lot like Christmas . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4876.jpg)

Straighter than a crew cut on a drill sergeant, this gear set.  The wiring harness was needed because the next dyno session will be on a Superflow engine dyno, and I didn’t want to pull the one I have installed – I know it works, and I don’t want to invite the ghost of Lord Lucas back to the table for seconds.

The last few weeks have been tuchus-over-teakettle concentrating on promotion and sponsorship.
 
I’ve put together a list of a half dozen events I’m taking the Midget to, all of which I’m confident I can obtain sponsorship for.  If you think about it, the nature of LSR is such that a car sits 50 weeks a year.  Promotional tie ins with other events are easier to do with an LSR car than if you’re running a series where the car has to be on the track every weekend.  And if you do it right, you won’t seize a valve in the parking lot of a liquor store. 

I had a meeting yesterday with Ron Faiola, a good friend and customer, and documentary film maker.  We’re putting together a short promotional video to help sell the team to potential sponsors.  He’s won a few awards for his work – his most recent is this, which has been aired on public television stations here in Wisconsin, but also in California, Texas and Colorado.  Considering the topic, it’s fair to say we met over lunch . . .

http://www.supperclubmovie.com/trailer.html

And yes, at 1:50 into the trailer, that is indeed Bun E. Carlos of Cheap Trick.  A spoiler alert here, in the documentary, we discover he ordered the Shepherd’s Pie – the preferred dinner of Keith Richards.

I’ve also set up a LinkedIn account, which can be accessed through my e-mail address, available on my profile.  If you’re on LinkedIn, drop me an invite.

I did set up a Facebook page, but I have found it maddening and banal, tough to navigate, counterintuitive, and will be closing it – I see no value in it as a promotional tool.

Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 07, 2012, 01:16:24 AM
... 2/  The resonant frequency of the spring(s) selected need(s) to be evaluated Vs. engine operating rpm range....
Tell us about that evaluation.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 07, 2012, 08:03:06 AM
Sure is nice uploading to Photobucket without having to sit through a political ad . . .

Fordboy – it occurs to me that with a 60 tooth crank trigger, every tooth = 6 degrees, and seeing as I already have a reference with the sensor, a simple color coding method would suffice . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4875.jpg)

I can tweak it in the software.

Midget,

Sounds like a good plan, what would be the reference pointer/indicator?  I'm thinking it should be something visable as installed in the chassis.  You should use the same method for checking the timing on the dyno, that you will have to use in the chassis.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 07, 2012, 08:07:06 AM
... 2/  The resonant frequency of the spring(s) selected need(s) to be evaluated Vs. engine operating rpm range....
Tell us about that evaluation.

I'll post it up as soon as it's finished.   Main priority right now is dimensions for bolt holes for the dyno adaptor, so it is a smidge down from the top of the list.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 07, 2012, 09:50:49 AM

Midget,

Sounds like a good plan, what would be the reference pointer/indicator?  I'm thinking it should be something visable as installed in the chassis.  You should use the same method for checking the timing on the dyno, that you will have to use in the chassis.
 :cheers:
Fordboy

I'm just going to paint a line on the sensor itself.  True, a pointer hanging over the wheel would be more visually accurate, but we really only need it close enough to finish mapping it out on the computer. 

Painting the wheel flat white with alternating green and red teeth should stand out pretty well under a strobe light, even if it needs to be confirmed on the salt at high noon.  Black tooth is TDC.

The Hobgoblin is out in the garage - I still need to knock its cap off, but when I do . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 12, 2012, 08:56:26 AM
Midget,

Some timely Brittish car thoughts...............

http://www.brit.ca/~tboicey/comics.html

Happy Holidays to all &
 :cheers: :cheers: :cheers: of Christmas Ales
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 12, 2012, 09:39:17 AM
Clearly written by an authority.

I'm particularily fond of 3 over, 4 down.

Well, that tears it - I clearly can't get any work done while I'm laughing my head off . . .
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on December 12, 2012, 11:06:13 AM
You do have to love British cars. The picture of the service station reminded me that they make motorcycles too.

Back in the 70's I worked for a Triumph motorcycle dealer. Electrical parts were horrible and very hard to get.

I was the newbie, and a customer comes in looking for a horn for his Triumph. So I asked the Triumph expert next to me.

He said I could look in the back for a non-existent Triumph horn, sell him a Yamaha horn, or a Clear Hooter.

I said, "what's a Clear Hooter?"

He said, "You lean over the wind screen and yell GET THE HECK OUT OF THE WAY!"
Title: Re: Milwaukee Midget
Post by: wlarryglick on December 12, 2012, 01:10:34 PM
I had to laugh out loud at the picture of "Los Lucas."
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 12, 2012, 05:18:24 PM
And speaking of electronics -

Max, I just opened the Landracing.com internet broadcast kit AND picked up a 9 space Anvil case rack that I think will fit very nicely.

Appropriate on Mic Check day -

One Two - One Two - One Two.
Title: Re: Milwaukee Midget
Post by: Moxnix on December 12, 2012, 06:25:09 PM
Woot!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 14, 2012, 04:31:07 PM
Had a little down time today.  Honkytonkitis’ accordion player had a very nice Anvil flight case he was using for an end table, and he gave it to me.  This worked out really swell, because Max had sent me up the Landracing.com webcast kit, and after digging through a pile of antiques in the corner of the shop, I was able to find a quartz FM receiver – which will work both in the U.S. AND in Sweden.  So Jon, if you’re off to the ice races, the kit is ready to go.  A few XLR plugs, a little solder – only the screen and the keyboard need to be bagged – everything else is plug-and-play.  From here on out, it’s Bonneville to the world in real time.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/IMAG1055.jpg)

The difference will be striking, and this really ups our game.
Title: Re: Milwaukee Midget
Post by: Moxnix on December 14, 2012, 05:13:27 PM
Double Woot!

 A few volunteers to wander past and check on it at Speedweek will be greatly appreciated.  Easy to operate, works fine and lasts a long time.  No Lucas parts therein, no oil leaks.  Dang, MM, you are right handy . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on December 14, 2012, 09:36:19 PM
Wow, moderen technoligy at its most goodest :-D sound guy are the coolest
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 15, 2012, 07:20:40 AM
Early Christmas for Landracing & Moxnix!!!

Nice job Chris!!!

 :cheers: :cheers: :cheers:
Fordboy (soldering iron owner & former 2nd Class radiotelephone license holder.........)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 15, 2012, 05:18:10 PM
This is a pie I'm very happy to have a finger in.  Not everyone can attend the events at Bonneville, and Seldom Seen Slim and Moxnix have blazed the trail in getting these webcasts out to all of us.

But the chief reason most people go to the flats is to race, not to engineer a radio program.  If Jon or Nancy - or in the future, Max - are in line and waiting to run, they need to rest assured that the kit will continue to be operational.  By simplifying the set-up of the operation, upgrading its durability and getting it to "plug-and-play" status, the webcast will be able to continue without the interruptions that some of the earlier efforts befell it.

It's now very simple to operate; it has an omnidirectional microphone that picks up the sounds of the vehicles and some of the banter going on around the operations trailer, and the ability to conduct a live interview.  It also accepts in input from an Ipod, if deemed appropriate, and will undoubtedly make life very easy for anyone volunteering to operate it.

Expect better sound clarity this year, and trouble free performance.   
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 16, 2012, 03:25:42 PM
Hot dang, and thank you vurra mush, Chris.  You're right about the fact that we'll often be busy racing but will want to have the peace of mind that the streaming audio continues to work.  Moxnix, remember, is the driving force behind the streaming audio - I'm just the guy that wants to be able to offer it.  Best regards, ladies and gentlemen.
Title: Re: Milwaukee Midget
Post by: Tman on December 17, 2012, 03:41:54 PM
Double Woot!

 A few volunteers to wander past and check on it at Speedweek will be greatly appreciated.  Easy to operate, works fine and lasts a long time.  No Lucas parts therein, no oil leaks.  Dang, MM, you are right handy . . .

If I can manage the time I will.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 17, 2012, 07:48:43 PM
The plan is for Mrs. Midget and I to be at Speedweek 2013.

Which leads to my favorite P.G. Wodehouse quote from a Jeeves and Wooster story . . .

"?"

"!"

I know, I've openly stated that I prefer the smaller events, but it's time to go to the rodeo.

I need to get up to speed with Max regarding the ins and outs of the computer uplink, but I'll have my cell # taped to the kit if the select crew of volunteers needs to be talked out of the tree.
Title: Re: Milwaukee Midget
Post by: salt27 on December 17, 2012, 08:29:07 PM
The plan is for Mrs. Midget and I to be at Speedweek 2013.


Hopefully you will be accompanied by a midget and Sprecher.

I look forward to meeting you.

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2012, 12:50:11 AM
If I can manage the time I will.

Land Speed Racing and time management?

Trent, you're a funny guy!

Salt27 - you won't leave my pit thirsty.
Title: Re: Milwaukee Midget
Post by: salt27 on December 18, 2012, 01:09:50 AM
If you have a "pit" you must be bringing the Midget. :cheers:

Did you happen to catch Randal Sprecher on NPR's "Wait wait don't tell me"?

A sharp wit.

 Don
Title: Re: Milwaukee Midget
Post by: Dr Goggles on December 18, 2012, 02:17:02 AM
If I can manage the time I will.

Land Speed Racing and time management?

Trent, you're a funny guy!

Salt27 - you won't leave my pit thirsty.

he and Gus are a 2 punch combo, Gus will be drinking age by then I think :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on December 18, 2012, 09:43:32 AM
If I can manage the time I will.

Land Speed Racing and time management?

Trent, you're a funny guy!

Salt27 - you won't leave my pit thirsty.

If I don't finish the car I have all kinds of time!!!!
Title: Re: Milwaukee Midget
Post by: salt27 on December 18, 2012, 10:27:31 AM
he and Gus are a 2 punch combo, Gus will be drinking age by then I think :cheers:
[/quote]


Drinking age no, racing age yes.

After all he's not Australian. :-D

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2012, 10:29:50 AM

If I don't finish the car I have all kinds of time!!!!

If you don't finish the car, you'll be spending that time explaining why.  :|

If you have a "pit" you must be bringing the Midget. :cheers:

Did you happen to catch Randal Sprecher on NPR's "Wait wait don't tell me"?

A sharp wit.
 Don

Randy was on the vanguard of the micro-brewery phenomenon we've experienced in the last 30 years, and Milwaukee is ground zero.  Between active young guys and retired talent from Blatz, Schlitz, Pabst and Miller, there's more brewing talent within 50 miles of Beerhaven than in some European countries.  And not only is Randy funny and a world class brew master, he's a very sharp businessman.  His approach to growth never compromised the quality of his product.  He'll be gratified to know that in the middle of a dry salt pan in 90+ degree heat, his product has been requested.

You know, one of these days, I might actually be able to swing this thread back around to a race car.

Let's try it now.

I'm still waiting for the spring cups to show up - Dave at Streets Chassis whipped me up a custom set, and they're off for hardening - may have them back tomorrow. 

That would be good, because I took the day off.

I also want to give a huge shout out to the customer service folks at Cometic.  I'd ordered up a pair of their steel 3 piece head gaskets.  They were advertised at .027, measured up at the fire ring at that, but by the time I put the torque to the studs, they crushed down to .0225. 

Not only did they exchange the unused spare gasket – which was all I was really asking for, they sent me a replacement for the one that had been installed.  They took care of me, and on a custom cut part no less.

To Kelley Salerno at Cometic – Thanks.

I’m also expecting Cameron Olson from the Graphics Company in Lake Villa to stop by.  I’m getting an estimate on a vinyl wrap in lieu of paint.  I’d like to get it done before the World of Wheels in February.

And it looks like I’ll finally have to service the snow blower, too.  We’ve gone a record 290 consecutive days without a measurable snow fall, but our comeuppance is due here Wednesday evening.
Title: Re: Milwaukee Midget
Post by: wisdonm on December 18, 2012, 10:36:12 AM
Hey Chris, if tomorrow is garage day,  maybe I should stop by with some Polygamy Porter. I'm curious about the wrap.
Title: Re: Milwaukee Midget
Post by: Tman on December 18, 2012, 11:34:07 AM
Hey Chris, if tomorrow is garage day,  maybe I should stop by with some Polygamy Porter. I'm curious about the wrap.

All the good beers back there and you are drinking Polygamy!?!?!?!?!?! Shame on you, go find a sixer of 3 Floyds as your punishment! :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on December 18, 2012, 11:52:33 AM
The only Floyd that I know is pink. And this is export Polygamy, not instate.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 18, 2012, 12:11:24 PM
I expect we're all getting the junk about "" on this topic.  I don't know why it's there, but I do know that I'll now start trying to get rid of it.  In the meantime I suggest just clicking on "cancel" to make it go away from whatever you're seeing it on for now.

Sorry it's there.  I didn't see the usual spam warning signs.
Title: Re: Milwaukee Midget
Post by: Tman on December 18, 2012, 12:14:14 PM
I expect we're all getting the junk about "briansmodelcars" on this topic.  I don't know why it's there, but I do know that I'll now start trying to get rid of it.  In the meantime I suggest just clicking on "cancel" to make it go away from whatever you're seeing it on for now.

Sorry it's there.  I didn't see the usual spam warning signs.

Yes Slim, gettting a briansmodels login window.
Title: Re: Milwaukee Midget
Post by: Tman on December 18, 2012, 12:14:56 PM
The only Floyd that I know is pink. And this is export Polygamy, not instate.

Three Floyds is one of wiscos finest, worth searching out :wink:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on December 18, 2012, 04:43:20 PM
I expect we're all getting the junk about "briansmodelcars" on this topic.  I don't know why it's there, but I do know that I'll now start trying to get rid of it.  In the meantime I suggest just clicking on "cancel" to make it go away from whatever you're seeing it on for now.

Sorry it's there.  I didn't see the usual spam warning signs.

Release Brian........

I got it too, they're probably Midget sized....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2012, 05:14:40 PM

Release Brian........

I got it too, they're probably Midget sized....

Siwence! What is all this insolence? You will find yourself in gladiator school vewy quickly with wotten behaviour like that.  :wink:

Interesting – could be Slim’s server, could be our server at work.

SSservice could be Seldom Seen, OR it could be Select Sound.
 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 18, 2012, 05:16:10 PM
Well, the incident continues.  I just got an email from the spammer that has hacked a Brian's email account.  I din't know how to look deep into the site or email to find out what the heck is going on - but Bob does and has been petitioned to get his Acura on the situation.  Thanks to all of the many dozens of you that have sent word that you're being pestered, too.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2012, 05:47:22 PM
BMC

British Motor Corporation?

Brian's Model Cars?

Brian's Model Cars website went down last month, according to a quick web check.
Title: Re: Milwaukee Midget
Post by: wisdonm on December 18, 2012, 06:13:09 PM
_________________ no longer exists. They shut down permanently about one month ago. That's a fact.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on December 18, 2012, 06:16:13 PM
Line 284 of the source code of page 128 has ""  which will bring up the small window that we're seeing.

Of course, your mileage may vary.

Mike
Title: Re: Milwaukee Midget
Post by: wisdonm on December 18, 2012, 08:39:03 PM
I had never seen the problem myself, but I contacted Gary today, the former admin of BMC, and this is his reply...


Quote
Please ask them if it's still happening. I suspect it's not. I had set
permissions for BMC to require a login so if someone had linked to something
on BMC in a thread on this forum it would pop-up a login prompt asking for
their username and password when the page the thread was on loaded. I just
changed it so it doesn't ask for a login anymore. ~gary.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2012, 09:54:05 PM
Don, I suspect that if I can get you the parts, you could fix a rainy day.

Thanks!

I'm not confirmed with the wrap guy, but drop me an e-mail with your number, and if it's a go, I'll give you a call.

Chris
Title: Re: Milwaukee Midget
Post by: bobc on December 19, 2012, 09:54:39 PM
Re: the login popup.... Good work, guys!

Bob the Unnecessary Web Elf
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 19, 2012, 10:02:19 PM
Don't feel useless, Bob -
cause we still love you.  Well, we still like you.

Okay - we put up with you.  There - how's that?
Title: Re: Milwaukee Midget
Post by: gearheadeh on December 20, 2012, 11:51:14 AM
Don't feel useless, Bob -
cause we still love you.  Well, we still like you.

Okay - we put up with you.  There - how's that?

Hey just a question about the Stars thingy, how come you have almost what.. 8000 posts and you rate only 3 green stars, But Bob has just 100 posts and he RATES 5 Golden stars....like... what's up wid dat!   :mrgreen:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 20, 2012, 12:11:55 PM
Ah -- you folks haven't got it figured out, have you?  The stars and colors and "titles" are all decided by the machine.  It uses a complex formula the requires considering the time of day at the poster's location, the serial number of the poster's spouse's alarm clock, and the color of the toothpaste that the neighbor, third on the left across the street, uses for him morning hygiene.  Following that assessment the machine computes a result to determine a number, also consulting a random number chart, to apply to a Pantone color chart, from whence we get not only a color - but also a number that corresponds to the CMY formula of that color.

Got it?
Title: Re: Milwaukee Midget
Post by: gearheadeh on December 20, 2012, 12:19:30 PM
Ah -- you folks haven't got it figured out, have you?  The stars and colors and "titles" are all decided by the machine.  It uses a complex formula the requires considering the time of day at the poster's location, the serial number of the poster's spouse's alarm clock, and the color of the toothpaste that the neighbor, third on the left across the street, uses for him morning hygiene.  Following that assessment the machine computes a result to determine a number, also consulting a random number chart, to apply to a Pantone color chart, from whence we get not only a color - but also a number that corresponds to the CMY formula of that color.

Got it?


HUH ! :?
Title: Re: Milwaukee Midget
Post by: Captthundarr on December 20, 2012, 12:22:14 PM
Yeeup... got it. now back to our regularly schedule programing...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 20, 2012, 12:51:35 PM
Ah -- you folks haven't got it figured out, have you?  The stars and colors and "titles" are all decided by the machine.  It uses a complex formula the requires considering the time of day at the poster's location, the serial number of the poster's spouse's alarm clock, and the color of the toothpaste that the neighbor, third on the left across the street, uses for him morning hygiene.  Following that assessment the machine computes a result to determine a number, also consulting a random number chart, to apply to a Pantone color chart, from whence we get not only a color - but also a number that corresponds to the CMY formula of that color.

Got it?

Got it - modeled after the same formula for determining college football rankings.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on December 20, 2012, 05:55:12 PM
Ah -- you folks haven't got it figured out, have you?  The stars and colors and "titles" are all decided by the machine.  It uses a complex formula the requires considering the time of day at the poster's location, the serial number of the poster's spouse's alarm clock, and the color of the toothpaste that the neighbor, third on the left across the street, uses for him morning hygiene.  Following that assessment the machine computes a result to determine a number, also consulting a random number chart, to apply to a Pantone color chart, from whence we get not only a color - but also a number that corresponds to the CMY formula of that color.

Got it?
I'm starting to miss Brian.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: Jon on December 20, 2012, 09:10:46 PM
You have stolen the Australian Electoral system!!!!

jon
Title: Re: Milwaukee Midget
Post by: Buickguy3 on December 20, 2012, 10:03:04 PM
 Where's Franklin?

        Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 21, 2012, 12:13:16 AM
Where's Franklin?

        Doug  :cheers: :cheers: :cheers:

The propeller powered postulations of the pin-dick from Pensacola have been purposefully put out to pasture from these pages.

He’s possibly peeping, but the poser is prevented from posting.
Title: Re: Milwaukee Midget
Post by: Glen on December 21, 2012, 11:23:44 AM
Where's Franklin?

        Doug  :cheers: :cheers: :cheers:

He is looking for friends on face book, not many have replied.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 22, 2012, 09:53:05 AM
Midget,

HAPPY NEW BAKTUN!!

http://www.nasa.gov/topics/earth/features/2012-guest.html

 :cheers: :cheers: :cheers: to all
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 22, 2012, 10:54:41 AM
Yup, made it through doomsday.

I suppose this obligates me to finish the car . . .

Pay my BNI membership . . .

Buy Kate a Christmas gift . . .

Not to mention restock the fridge . . .

Any society that loses a 250 year war of attrition to Spain can't be counted on to produce an accurate calendar.

Sorry, that was just mean.

I'll take that Sangria to go, please.

Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on December 22, 2012, 12:28:22 PM
Ok, so we survived one disaster.

On to the next disaster . . . have you fired up the motor yet?  :evil:
Title: Re: Milwaukee Midget
Post by: Peter Jack on December 22, 2012, 06:03:20 PM
LOW BLOW Dean!   :evil: :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 22, 2012, 06:55:07 PM
Midget, et all,

For my Merry Christmas toast to all, (and Happy New Baktun!!), I highly recommend:

New Holland Brewing's Dragon's Milk. (an Imperial Stout, 10.0 ABV rated 98 @ ratebeer.com) I however, give it a 100 score......

http://newhollandbrew.com/beer/high-gravity-series/dragons-milk-ale-aged-in-oak-barrels/

http://www.ratebeer.com/beer/new-holland-dragons-milk/14621/

Take care, a couple of pints of this stuff takes you out of the driver's seat, and probably sends you to naptime......

 :cheers: :cheers: :cheers:
F/B

Title: Re: Milwaukee Midget
Post by: Stainless1 on December 22, 2012, 07:48:10 PM
Midget, et all,

For my Merry Christmas toast to all, (and Happy New Baktun!!), I highly recommend:

New Holland Brewing's Dragon's Milk. (an Imperial Stout, 10.0 ABV rated 98 @ ratebeer.com) I however, give it a 100 score......

http://newhollandbrew.com/beer/high-gravity-series/dragons-milk-ale-aged-in-oak-barrels/

http://www.ratebeer.com/beer/new-holland-dragons-milk/14621/

Take care, a couple of pints of this stuff takes you out of the driver's seat, and probably sends you to naptime......

 :cheers: :cheers: :cheers:
F/B

Would love to try that one.... not available within 100 miles or more of Wichita.  (according to New Holland website)
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 22, 2012, 09:08:19 PM
Would love to try that one.... not available within 100 miles or more of Wichita.  (according to New Holland website)

And therein is the curse (or blessing, depending on your point of view) of craft brewing.....    extremely limited distribution.    The brewmasters who craft these limited edition suds are sort of like racers and their handcrafted cars........    nobody does it for the money, or the "glory", they do it because they want to.........prove a point................

 :cheers: :cheers: :cheers:
to racers, brewmasters, St. Augustine of Hippo, and anybody else you want to add........

Happy Holidays,
Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on December 22, 2012, 10:09:21 PM
Midget, et all,

For my Merry Christmas toast to all, (and Happy New Baktun!!), I highly recommend:

New Holland Brewing's Dragon's Milk. (an Imperial Stout, 10.0 ABV rated 98 @ ratebeer.com) I however, give it a 100 score......

http://newhollandbrew.com/beer/high-gravity-series/dragons-milk-ale-aged-in-oak-barrels/

http://www.ratebeer.com/beer/new-holland-dragons-milk/14621/

Take care, a couple of pints of this stuff takes you out of the driver's seat, and probably sends you to naptime......

 :cheers: :cheers: :cheers:
F/B

Would love to try that one.... not available within 100 miles or more of Wichita.  (according to New Holland website)

I go though Wichita almost every month, on my way to see dad. PM me your contact info, and I'll bring you a care package on Jan. or Feb.!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 22, 2012, 11:39:29 PM
Ok, so we survived one disaster.

On to the next disaster . . . have you fired up the motor yet?  :evil:

Dean, don't you have some palm trees to trim?  :-P

Still waiting on the spring cups - holidays seem to slow walk everything.

Next time it fires up will be on the dyno. 

Considering how much wasn't right, it's a miracle I haven't broken something beyond repair. 

I'm feeling pretty confident at this point - but I've felt confident before, and I was just lucky.

Disaster would have been taking it out in October untested.

A grand and glorious Christmas to everyone, and a safe and fast New Year.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 26, 2012, 07:45:28 AM
Ok, so we survived one disaster.

On to the next disaster . . . have you fired up the motor yet?  :evil:

Dean, don't you have some palm trees to trim?  :-P

Still waiting on the spring cups - holidays seem to slow walk everything.

Next time it fires up will be on the dyno.  

Considering how much wasn't right, it's a miracle I haven't broken something beyond repair.  

I'm feeling pretty confident at this point - but I've felt confident before, and I was just lucky.

Disaster would have been taking it out in October untested.

A grand and glorious Christmas to everyone, and a safe and fast New Year.

GOODBYE TO 2012.......     WORST APOCALYPSE, EVER.......

(well, maybe not, for BMC's anyway..........) :evil:

http://2012apocalypse.net/      (these persons are obviously drinking something/doing something that is causing serious hallucinations...)

 :cheers: :cheers: :cheers: to a better, faster, safer 2013 & BAKTUN 14!!!
Fordboy   (Is there anybody out there who can translate "Fordboy" into Mayan??)
Title: Re: Milwaukee Midget
Post by: Stainless1 on December 26, 2012, 01:27:49 PM
Minor hijack
FB628, PM sent, looking forward to seeing you on the salt and I'm keeping my eyes on the mailbox.  :-D  :cheers:

Flattie, PM sent, stop by if you get a chance. 
When you guys get to Kansas don't forget to set your watches back... about 20 years should do it...  :roll:

Back to subject, might want to run it a little before the dyno just for fun.  :cheers:
Been a good year so far, hope the next one lands you in Warnerville
See ya on the salt  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2012, 02:43:31 PM


Back to subject, might want to run it a little before the dyno just for fun.  :cheers:
Been a good year so far, hope the next one lands you in Warnerville
See ya on the salt  8-)

Here's the deal on that - it's such a PITA getting the engine in and out of the car that to run it in before taking it to the dyno is actually a waste of time.

No, we'll break it in on the dyno.  This time, I really want to test the engine seperately of the chassis, and I promised Dema accurate #'s on the combination for the cam he built for me.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on December 28, 2012, 11:27:08 AM
As always on a retro build you want to use period appropriate methods.

(https://i.chzbgr.com/maxW500/6900212480/hABD9CB46/)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 28, 2012, 12:11:00 PM
Very crafty, Dean.  I particularly like the emergency transmission antenna to call for help from the forestry department.  I used similar techniques when I lived in Iowa and worked on stub-nose Econolines and Penn-Crest lawn mowers.  But now that I've moved to the big city, and I'm working on sophistomicated fereen cars, I've had to up my game. 

Inspiration galore, here . . .


http://www.rubegoldberg.com/home

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 03, 2013, 09:57:13 PM
Well, this promises to be the biggest fiasco of the build to date.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4912.jpg)


Last month, MiniMania had their straight cut, close ratio gearset for the Midget on sale.  I’d never seen that before, and it was a full 25% off of their regular price.  It was clearly an attempt on their part to get these pieces off of their shelves before end-of-year.  I suspect they were ordered for a customer who backed out, as normally these are a special order item from Britain.  I had them within a week.
  
I would have liked to have had a dyno run under my belt to know if I needed to go with a close ratio set, but given the added strength of the straight cuts, less parasitic loss, and what I’m sure will be a very narrow power band, I’m thinking it was the right thing to do.

Definitely wider than the stock units –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4913.jpg)

First gear goes from                      3.2:1 to 2.57:1
Second gear goes from      1.916:1 to 1.722:1
Third gear goes from      1.357:1 to 1.255:1
Forth gear remains the same                   1:1

Now comes putting it back together.  I also see it’s 8:57, and the liquor store closes in 3 minutes . . .
Title: Re: Milwaukee Midget
Post by: tauruck on January 03, 2013, 11:30:27 PM
Well if you're in Beerhaven you have to do what you have to do. :cheers: Hopefully you'll break a record. A lot can happen in three minutes.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 04, 2013, 07:25:49 AM
Well, this promises to be the biggest fiasco of the build to date.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4912.jpg)

Last month, MiniMania had their straight cut, close ratio gearset for the Midget on sale.  I’d never seen that before, and it was a full 25% off of their regular price.  It was clearly an attempt on their part to get these pieces off of their shelves before end-of-year.  I suspect they were ordered for a customer who backed out, as normally these are a special order item from Britain.  I had them within a week.
 
I would have liked to have had a dyno run under my belt to know if I needed to go with a close ratio set, but given the added strength of the straight cuts, less parasitic loss, and what I’m sure will be a very narrow power band, I’m thinking it was the right thing to do.

Definitely wider than the stock units –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4913.jpg)

First gear goes from                      3.2:1 to 2.57:1
Second gear goes from      1.916:1 to 1.722:1
Third gear goes from      1.357:1 to 1.255:1
Forth gear remains the same                   1:1

Now comes putting it back together.  I also see it’s 8:57, and the liquor store closes in 3 minutes . . .

Midget,

I guess it's the end of official Holiday & Party time, everybody "back to work"!!  Remember the cheesy CGA graphs I ran for you??  BMC Close ratio (such as it is.....) IS the way to go.   MAY require a push @ the start, but what the heck.

Will fire up "frankenputer" to send you digital copy of Chevy bellhousing bolt pattern in AutoCad.dwg format.  Will be from A/Cad Ver. 9.  Sorry, that the latest version on "frankenputer".  Since it appears that there is no digital drawing out there for the BMC block/adaptor plate, I'm volunteering to gather the dimensions by hand, and average them out over the 4/5 blocks & 3/4 adaptor plates I have.  If by some miracle my Kurta digitizer puck is found, I'll even input the dimensions to AutoCad, overlay the Chevy dimensions and viola, we will have a 2D layout for the dyno adaptor plate.  I still need the flywheel & oil pump cover dimensions from you though.

I notice you have the service manual out on your assembly bench.....   Don't forget:  1/ some trans assembly lube & 2/ that the bag of transmission bits I gave you are: extras............    That carpet in your assembly room must be the entrance to some sort of galactic miniature "black hole", given its' propensity to swallow tiny parts and never regurgitate them.........

BTW, thanks for the visit, etc, & the suds.  Waiting for a full moon to try the "Polish Moon", or maybe not............
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 04, 2013, 08:45:16 PM
Fordboy, as always, I appreciate your time, your insight and your calm, level headed guidance through this process.

I've got a new column posted up on the Moss Motoring website.  Another will be sent up shortly, but for the time being . . .

http://www.mossmotoring.com/bonnienogo/

If you need Brit bits – make these guys your first call – they’ve been awful nice to me.
Title: Re: Milwaukee Midget
Post by: 38flattie on January 05, 2013, 01:04:02 PM
Chris, when is the big dyno day?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 06, 2013, 11:31:49 AM
I've been doing the push on the transmission this week - the spring cups are done, but I haven't heard back on the hardening, so the engine sits.  Dyno adapter, hub - yet to do - I need to have it all screwed back together for the World of Wheels in February, and I don't want to have to pull the engine again to dyno it, so my long horizon is before February 14.

I did take a day-trip to Rockford, Illinois yesterday, to the Burpee Museum.  Rick Neilsen of Cheap Trick has many of his guitars on display through early April, along with his '55 T-bird.  I took particular interest in this modified tele that he had loaned to John Lennon during the Double Fantasy recording sessions.  Probably a good thing it was in a secured Lexan case.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/GetAttachment-1.jpg)
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on January 06, 2013, 12:29:22 PM
Quote
Probably a good thing it was in a secured Lexan case.

In all things etiquette and proper form are continuously required.  Did you wipe the drool off the case?
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on January 06, 2013, 01:22:47 PM
Quote
Probably a good thing it was in a secured Lexan case.

In all things etiquette and proper form are continuously required.  Did you wipe the drool off the case?
With all due respect, if Chris took time to wipe up his drool, he'd never get anything done.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 06, 2013, 01:34:29 PM
Hey, yeah -- I'd kinda forgot about Cheap Trick.  I once had the pleasure of being the lead follow spotlight operator for a Cheap Trick concert up here -- and got to hang around with the group (musicians, roadies, etc) during the pre-show buffet dinner.  Boyoboy did he go through lots of (guitar) picks.  Told okay jokes, too.  Not like Johnny Cash -- who was so self-important that nobody existed around him - not even his tour workers.

Back to you, Chris.  Didja get my email last night?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 06, 2013, 01:40:59 PM
Quote
Probably a good thing it was in a secured Lexan case.

In all things etiquette and proper form are continuously required.  Did you wipe the drool off the case?

There were two security guards - one had cuffs, the other, a rag and a bottle of Windex . . .

Jon - got the e-mail. 
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 06, 2013, 03:12:14 PM
Hmmmm,with a Parsons-White I see,very tasty,very tasty.  . 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 07, 2013, 12:51:26 PM
Midget,

Cylinder head not on block yet?  Flow bench arrives soon.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 07, 2013, 01:32:58 PM
Midget,

Cylinder head not on block yet?  Flow bench arrives soon.
 :cheers:
Fordboy


How soon is "soon"?  I'm curious as to what changes the different valve guides have had on the flow numbers, but I'm hoping to get the dyno work done "soon", also.  I'm hoping to make this the last time I take the engine in or out or apart this year, and hopefully have it ready for World of Wheels in February.

By the way, Gene Winfield is doing demonstrations at World of Wheels this year, here in Beerhaven.  I don't know if he's going to cut any metal, but if he does, I wouldn't mind offering up the Magnum for demo purposes.  I'm thinking a 2 1/2" chop would look pretty sick . . .  :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 07, 2013, 07:29:05 PM
I've got a new column posted up on the Moss Motoring website.  Another will be sent up shortly, but for the time being . . .

http://www.mossmotoring.com/bonnienogo/

If you need Brit bits – make these guys your first call – they’ve been awful nice to me.

Midget,

Enjoyed the article!  Excellent writing, as per your usual.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 07, 2013, 08:20:32 PM
Midget,

Just e-mailed you the AutoCad drawing for Chevy crank centerline & bellhousing mounting bolts.  Send it on to your AutoCad buddy & ask him if he can open/use it.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 08, 2013, 08:57:10 AM
Just e-mailed you the AutoCad drawing for Chevy crank centerline & bellhousing mounting bolts.  Send it on to your AutoCad buddy & ask him if he can open/use it.

Midget,

Forgot to mention: You will be unable to open/view an AutoCad drawing (*.dwg/*.bak) without an AutoCad or third party drawing viewer or AutoCad/equivalent.  Sorry.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: MattGuzzetta on January 09, 2013, 02:23:29 AM
There is a free download viewer available for reading various files (dwg. dxf. sldprt )from Solidworks.  Here is a link to the Solidworks site with the download....   http://www.solidworks.com/sw/products/free-cad-software-downloads.htm

Notice that they also have a free 2D drawing package that is really a good product, takes some learning, but for the price what can you expect? :-D

Hope this helps.

Matt Guzzetta
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on January 09, 2013, 11:51:19 AM
I use the Solidworks viewer and it's a really nice package.

Nice call on the free 2D CAD package. I downloaded it and it's a very nice CAD program. If you are used to Autocad it won't take long to figure it out. Spent less than 10 minutes to draw some lines and circles, do some offsets and trims, change properties, draw a rectangle and hatch it. Easy peasy.
Title: Re: Milwaukee Midget
Post by: JustaRacer on January 09, 2013, 02:45:55 PM
There is another option that works for all CAD systems and file formats.  There are PDF makers, that act like printer drivers.  You go to PRINT the DWG/IGS/CATIA/ETC file, but select the PDF output, then it saves a PDF copy of the drawing that anyone, anywhere, can open for free with their Adobe Reader.

This is one I used to use:  http://www.novapdf.com/

But there are a lot of others.
Title: Re: Milwaukee Midget
Post by: JustaRacer on January 09, 2013, 02:58:34 PM
Also interesting to note that the Adobe Professional Acrobat will embed 3D models that can be rotated by anyone with a free Adobe Reader.  I've used it to send out STEP, IGES, and other 3D formats to communicate with others.

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 11, 2013, 02:43:51 PM
Chris: how about something British for a push-start vehicle? 

Thames (http://cgi.ebay.com/ebaymotors/Other-Makes-300E-Sedan-Delivery-1959-English-Ford-Thames-Anglia-Gasser-300E-/150978226349?pt=US_Cars_Trucks&hash=item232700e8ad)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 11, 2013, 07:16:26 PM
Chris: how about something British for a push-start vehicle? 

Thames (http://cgi.ebay.com/ebaymotors/Other-Makes-300E-Sedan-Delivery-1959-English-Ford-Thames-Anglia-Gasser-300E-/150978226349?pt=US_Cars_Trucks&hash=item232700e8ad)

Mike

Heck, let's just put a hitch on it and I can use it for a tow vehicle.

Odd that I would not know who owns it - it's here in Milwaukee, but it's the first I've ever seen of it.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 11, 2013, 07:27:34 PM
HFS! what a beaut.......
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2013, 08:12:47 PM
Chris: how about something British for a push-start vehicle?  

Thames (http://cgi.ebay.com/ebaymotors/Other-Makes-300E-Sedan-Delivery-1959-English-Ford-Thames-Anglia-Gasser-300E-/150978226349?pt=US_Cars_Trucks&hash=item232700e8ad)

Mike

What's not to like??  '59 Briddish wid a heart transplant from Detroit........   Do you know anyone who could fit a belly pan??.........

I think the fact that it is in Beerhaven obligates you to go see it......    Mortal Sin if you don't.....   and, you'll hate yourself in the morning if you don't go to see it.........


BTW: Enjoyed the Winter Skal (Capitol Brewing), on to the porter, DON'T call early........
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 11, 2013, 09:46:55 PM

What's not to like??  '59 Briddish wid a heart transplant from Detroit........   Do you know anyone who could fit a belly pan??.........


Well - in the macro observation, it's just an old Ford with a Chevy V-8.  That trick's been done before, and seeing as I tend to go for the "dare-to-be-different" approach, conceptually, it's just another belly button.

BUT

As I get older, wiser, and admittedly lazier, the fool-proof ease and availability of a cheap, dependable SBC is having a certain appeal.

It's very cool - a 2 door small panel, streetable, nicely appointed - really about as functional a street rod as one could reasonably expect to find.

But for now, I think I'll just wait for one to show up on E-bay with an AMC Tornado OHC 6. 
Title: Re: Milwaukee Midget
Post by: manta22 on January 11, 2013, 10:21:43 PM

An Error Has Occurred!



 Sorry! There is already an attachment with the same filename as the one you tried to upload. Please rename the file and try again.
Title: Re: Milwaukee Midget
Post by: manta22 on January 11, 2013, 10:27:04 PM
I give up!
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on January 11, 2013, 11:18:50 PM
Neil! Neil! I'd slap your face to calm you down if I could reach you!!

When you get that message rename the file (I just add a 1 to the name) and you can attach it.
Title: Re: Milwaukee Midget
Post by: manta22 on January 12, 2013, 12:12:00 AM
Dean;

I tried different names 3 times-- it still didn't work! Arrrggghhhh.
Title: Re: Milwaukee Midget
Post by: Koncretekid on January 12, 2013, 08:38:03 AM
Neil,
I think it's the photo that you have to rename.  When I get that message, I go back one page, copy my text to the clipboard (so I don't have to retype it), then close the Landracing forum and just reopen it.  Go to your photos (I keep my downsized photos in separate file), open them up and "save as" by adding a 1 or a 2 to the end of the file name, making sure the size of each photo is less than 100 kb.  Then I can paste my message in the reply box , add the newly named photos, and it seems to accept them.
Tom
Title: Re: Milwaukee Midget
Post by: manta22 on January 12, 2013, 12:48:09 PM
Tom;

I tried that repeatedly yesterday. Changing the picture file names resulted in an error saying that I'd already posted the message. Changing the text of the message and resending resulted in an error saying that the attachments already existed. Changing both didn't seem to work, either. Yesterday nothing that usually worked before did.

Oh, well... I was commenting on the suggestion that there should be a British push vehicle for the Midget.

Regards,  Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: manta22 on January 12, 2013, 12:50:21 PM
Today the same procedure worked....go figure!
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 12, 2013, 12:58:05 PM
That thing was impressive, if maybe a little overkill.  :-D :evil: :roll:

Pete
Title: Re: Milwaukee Midget
Post by: Koncretekid on January 12, 2013, 04:26:16 PM
I think they'd frown on those "knobby" tires.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 12, 2013, 07:35:21 PM
Neil -

If I were driving "The Phoenix", I might seek out such a push vehicle.

The lug nuts on that thing are bigger in diameter than my drive shaft.

This would be more practical -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/cumminsminiprojectvehic.jpg)
Title: Re: Milwaukee Midget
Post by: manta22 on January 12, 2013, 08:16:15 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: Glen on January 12, 2013, 09:46:55 PM
It would take a really big chute to stop it, the Phoenix had a 24 footer. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 12, 2013, 10:58:29 PM
It would take a really big chute to stop it, the Phoenix had a 24 footer. :-D

Watching that thing run was frightening.

No, this would be the push truck - I doubt I could cage a Mini Ute for the speeds the Phoenix ran, but strapping a 2x12 to the front could be done with exhaust clamps on the light bar.

Some of you might recall that during the fiasco of the stolen blow-shield pattern of August, 2010, I field stripped one of my 2 ribcase transmissions to send the bell off to Deist to have a blow blanket made -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN3777.jpg)

This I did in the driveway, after the liquor store had closed, it was getting dark, I was hot, stinky and distracted.

Fast forward to January, 2013.  The same transmission that I had sent to Deist is the one I’m using to build my straight cut-close ratio box.

An inventory of parts using the BL service manual indicates that there are better than 17 missing plungers, fork locating screws, collar pegs, balls, springs, etc.
 
MIA?  Maybe that should be Missing From Inaction.

This is above and beyond the replacement parts I have on order.  The ones I have on order are available.  These are the parts that are listed as “NA”.

Tomorrow, I’ll give it one last combing – the basement shop, the studio, the attic, the garage, the rafters in the garage, the boxes of MGB parts, but if noon comes around and I can’t find ‘em, I’ll be tearing apart the other transmission.


Title: Re: Milwaukee Midget
Post by: Peter Jack on January 13, 2013, 12:53:44 AM
Don't cha just hate life's little lessons!!!  :evil: :evil: :roll:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2013, 01:28:34 AM
Don't cha just hate life's little lessons!!!  :evil: :evil: :roll:

Pete

It would be nice if I could just remember to learn from them.

They're either in a coffee can, a plastic box or a bag . . . or was it a fruit jar?

I've kind of resigned myself to tearing down the other one - it'll help clear up a few reassembly issues that exploded diagrams don't fully explain. 

One would think that between the BL shop manual, the Haynes manual and the parts picture on the Moss Motors website, one could tell which end of the 3/4 synchro faces the 1st motion shaft.

Yes, Peter, I DO hate life's little lessons!!!  :-P
Title: Re: Milwaukee Midget
Post by: Austin A40 on January 13, 2013, 02:25:46 AM
Hi
I'm racing with an Austin A40 -61 in Sweden.
You can find our class here:
www.1000cccupen.com
I'm nr 9 :roll:
Cheers  :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on January 13, 2013, 02:47:21 AM
Quote
They're either in a coffee can, a plastic box or a bag . . . or was it a fruit jar?


If they were in an olive jar, I just found them at my place
G
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 13, 2013, 04:19:32 AM


The length of time between failures of a certain part can be calculated by measuring the length of time it takes to forget the either the special techniques of how to complete the necesary service, the length of time required to forget where the special tool was stored or simply the length of time required to forget the resolution that next time you'll get someone else to do it, because it's better, cheaper, and quicker.

I said that. :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2013, 06:30:06 AM
BMC Dyno Adaptor Porn

Midget,

Just an image to whet the appetite.....

(http://i1267.photobucket.com/albums/jj549/fordboy628/BMCDynoAdaptor.jpg)

Sorry, I can't seem to get the sharpened, edited PhotoBucket image to post, only the original.  Even though I replaced the original image with the edit.......????

This is a tracing of the original, handmade dyno adaptor, from a previous lifetime, long, long ago, in a galaxy far, far away..........
Working on the AutoCad drawing for the updated, CNC'able version.

It will permit a seldom invoked, intergalactic mating ritual between a willing Superflow 901 with Chevy bellhousing and lustful BMC 'A' series.   Hopefully, the result of this illicit and taboo mating ritual will be a progeny worthy to petition entry to the great white dyno............
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2013, 08:11:22 AM
An inventory of parts using the BL service manual indicates that there are better than 17 missing plungers, fork locating screws, collar pegs, balls, springs, etc.
 
MIA?  Maybe that should be Missing From Inaction.

This is above and beyond the replacement parts I have on order.  The ones I have on order are available.  These are the parts that are listed as “NA”.

Tomorrow, I’ll give it one last combing – the basement shop, the studio, the attic, the garage, the rafters in the garage, the boxes of MGB parts, but if noon comes around and I can’t find ‘em, I’ll be tearing apart the other transmission.

Midget,

I have a vague recollection of an 'A' series smoothcase trans in my pile of bits.  Do you think the stuff you need is the same?

Worst case scenario is another illicit & taboo mating ritual between torque multiplication devices.......

Your thoughts, but take your mind off those Romulan/Klingon mating rituals first.........and turn them to Klingon Bloodwine, or better yet..........

Romulan Ale...........
 :cheers: :cheers: :cheers:
Intergalacticboy
Title: Re: Milwaukee Midget
Post by: JustaRacer on January 13, 2013, 09:48:53 AM
BMC Dyno Adaptor Porn

Midget,

Just an image to whet the appetite.....

(http://i1267.photobucket.com/albums/jj549/fordboy628/BMCDynoAdaptor.jpg)

Sorry, I can't seem to get the sharpened, edited PhotoBucket image to post, only the original.  Even though I replaced the original image with the edit.......????

This is a tracing of the original, handmade dyno adaptor, from a previous lifetime, long, long ago, in a galaxy far, far away..........
Working on the AutoCad drawing for the updated, CNC'able version.

...
Fordboy

I create DWG, DXF or IGES files by using a CMM (coordinate measuring machine) digitize those kinds of items for racing teams.  Accuracy is not an issue, the machines are better than 0.0001" in 40".  Dodge, GM, Yoshimura, TRD, and Honda racing teams have used us.  Often we just get the block and the trans in, then digitize them to make the original adapter.  It fits the first time.  Not selling anything, we have lots of work, and there are probably shops like us in your area.  Most of our work is medical or flight hardware, not auto, but we have seat time with auto stuff too.

Title: Re: Milwaukee Midget
Post by: RidgeRunner on January 13, 2013, 09:59:35 AM
Don't cha just hate life's little lessons!!!  :evil: :evil: :roll:

Pete

It would be nice if I could just remember to learn from them.

They're either in a coffee can, a plastic box or a bag . . . or was it a fruit jar?

Thought I was the only one with these problems, I don't have that "left out" feeling now!

             Ed
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2013, 10:02:13 AM


The length of time between failures of a certain part can be calculated by measuring the length of time it takes to forget the either the special techniques of how to complete the necesary service, the length of time required to forget where the special tool was stored or simply the length of time required to forget the resolution that next time you'll get someone else to do it, because it's better, cheaper, and quicker.

I said that. :roll:

Yeah, it's a tough little tranny, and I'm not ascribing any anthropomorphic characteristics to it when I say that - it's just a coincidence that it seems to be missing balls and a plunger.
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 13, 2013, 10:04:28 AM
Pat, what would we look under in the yellow pages to find your kind of business? I can see where using that sort of service and then using a good laser / water jet cutting service could make life much easier in some areas. I already use the latter rather regularly and I can see where your services could become habit forming too.  :-D :-D :-D

Thanks for generating the idea.

Pete
Title: Re: Milwaukee Midget
Post by: JustaRacer on January 13, 2013, 10:09:36 AM
Pat, what would we look under in the yellow pages to find your kind of business? I can see where using that sort of service and then using a good laser / water jet cutting service could make life much easier in some areas. I already use the latter rather regularly and I can see where your services could become habit forming too.  :-D :-D :-D

Thanks for generating the idea.

Pete

Google Dimensional Inspection Services or Coordinate Measuring Machines.  See if they list Digitizing or Reverse Engineering as a service.

We are www.qualityinspection.com in California.  We don't advertise.  Excuse the old website, the young man who made it went to Iraq, and I haven't heard from him in years.  Hope he got back OK.


EDIT:  WOW that website is old.  I better get it fixed.  Most the info is outdated.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2013, 10:35:47 AM
Thanks, guys.  The drawing Fordboy has posted up is one I have a 1:1 copy of, and the aluminum plate will be in my hot little Midget hands tomorrow afternoon.  Dave at Streets Chassis will be able to lay it out, cut it, punch the holes and tap it.  Fordboy is in the process of accurately gathering measurements from the crank center, as this drawing produces a part that he recalls as pretty darned close, but required - adjustment.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 14, 2013, 07:05:49 PM
Wow – I ran 92+ mph and did chassis dyno pulls with a transmission this loose?  Click on the video for a good laugh . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/th_DSCN4915.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/?action=view&current=DSCN4915.mp4)

The nut on the first motion shaft was finger loose, the lock washer looks like it was peened over with a jack knife, and the bearing was so loose in the housing, all I could do was chuckle.

Near as I can tell, the only thing keeping it from flying apart was the pilot bushing.

This was supposed to be my back-up transmission.  And it showed signs of a recent re-build – assembly lube in the plunger passages, a new set-screw on the 1-2 fork. 

It also showed signs of the rebuild attempt in the bottom of the case –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4914.jpg)

Speaking of metal – the plate for my dyno adaptor showed up today.
Title: Re: Milwaukee Midget
Post by: manta22 on January 14, 2013, 08:53:01 PM
MM;

Avoid lockwashers like the plague. Tighten the fastener & nut to spec with a torque wrench-- lockwashers collapse and actually make things worse under vibration. A prevailing-torque nut or Loctite is OK as long as it is capable of being torqued to the proper value. There are some videos on the internet that show what lockwashers do under vibration-- they simply unthread themselves and fall off.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 14, 2013, 09:13:12 PM
Hey, Neil -

I probably didn’t accurately describe the washer – it’s like a cam or crank washer, with a tab that stands proud into a slot on the shaft, and you bend it over on the flat of the nut.  Obviously, it wasn’t properly reinstalled.

New one on order, but I’m thinking a drop or two of Locktite is in order.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 14, 2013, 09:53:43 PM
That gearbox was set up with race clearances.....it's much nicer finding compromised parts that survived than looking in vain for the cause of a failure..... upon removing our old diff I found there was some weld spatter in the axle tubes from when the suspension mounts were removed, not any old spatter, I found some balls that were 1/4 dia., they could have brought things unstuck pretty badly, this time I pulled a rag right through both tubes... :roll:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 14, 2013, 10:58:24 PM
That gearbox was set up with race clearances.....it's much nicer finding compromised parts that survived than looking in vain for the cause of a failure..... upon removing our old diff I found there was some weld spatter in the axle tubes from when the suspension mounts were removed, not any old spatter, I found some balls that were 1/4 dia., they could have brought things unstuck pretty badly, this time I pulled a rag right through both tubes... :roll:

Brother, we've both been lucky on that account.  It's getting to the point that I don't even want to open the glovebox anymore. 

Some days, I feel like a clown in a dunk tank, and my only saving grace is that the kids don't throw all that hard.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on January 15, 2013, 12:29:08 AM
It's really hard to believe that this sub-standard pile of cast iron.

Made in England, blimey.

With faulty Lucas electrics . . .
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on January 15, 2013, 12:29:49 AM
Has 2,000 freakin posts!
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 15, 2013, 02:14:03 AM
Congrats Chris! You're obviously keeping us entertained.  :-D :-D :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 15, 2013, 08:19:24 AM
Has 2,000 freakin posts!

Wow!!  Beerhaven vortex gaining speed and energy........         kinda like a........      TROPICAL CYCLONE?!?!?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2013, 08:58:07 AM
Has 2,000 freakin posts!

Wow!!  Beerhaven vortex gaining speed and energy........         kinda like a........      TROPICAL CYCLONE?!?!?
 :cheers: :cheers: :cheers:
Fordboy

Both powered by hot air . . .  :wink:

I'm gratified that others have taken an interest in this project, and in many cases, taken me under their wing.  This diary has served as a reference library, a forum for like and different minded individuals, and a discipline for me.  It keeps me focused to the task at hand, and I'm grateful to all who have taken the time to read it and post up on it.

It's as much yours as it is mine.

Thank you!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2013, 10:32:13 PM
As was the case three years ago, even with the well crafted steel pillars Fordboy whipped up for me, the replacement rocker for the valve that went south needed to be relieved so as to open far enough to allow the valve to close.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4922.jpg)

This time, it only took 20 minutes.  I think I dinked around with it for a week last time.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4920.jpg)

Maybe the Harland Sharps are decent for American V-8's, but next time, I'll be looking at Titans.  The work one needs to do just to get them to function is unacceptable, and the lack of support for this particular application - a basic engine that has a racing heritage going back 60 years - leads me to think that Harland Sharp should just stop making them.  They've already given up.

I think I'll screw this together tomorrow afternoon while the garage repair guy is replacing springs.  My car's been locked out for 4 days - the 4 coldest days of the year . . .  :|
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 15, 2013, 10:46:44 PM
Maybe the Harland Sharps are decent for American V-8's, but next time, I'll be looking at Titans. 

Next time?

The time is now, this, is real.

Yeah, I know........ :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2013, 11:18:48 PM
Maybe the Harland Sharps are decent for American V-8's, but next time, I'll be looking at Titans. 

Next time?

The time is now, this, is real.

Yeah, I know........ :roll:

Yeah - next time - remember?  You're supposed to be keeping your eyes open for a Marina Ute for me.  I'll build another one of these engines, and run I/PMP.
Title: Re: Milwaukee Midget
Post by: Stan Back on January 16, 2013, 12:02:56 PM
I didn't know the PIMP class, err I/PMP went that low.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 16, 2013, 12:16:09 PM
I didn't know the PIMP class, err I/PMP went that low.

Record is 87 mph and change.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 16, 2013, 10:07:24 PM
Well, the garage door repair guy showed up late enough that it didn’t make sense to go back to work.

No, actually, he was on time, I just decided to be a slacker today.

No, that’s not true, either.  I finished setting up the head and bolted it to the block.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4923.jpg)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4924.jpg)

I’ll begin setting up the wiring harness for the dyno tomorrow.  The plate for the dyno adapter is here – a few sundry items, and I’ll get this thing tuned.
Title: Re: Milwaukee Midget
Post by: Geo on January 16, 2013, 11:03:06 PM
Looking good Chris.  Best of luck this dyno run!

Quote
I’ll begin setting up the wiring harness for the dyno tomorrow.

I know someone with some yellow wire.  Still has smoke in it.

Geo
Title: Re: Milwaukee Midget
Post by: grumm441 on January 17, 2013, 12:17:52 AM
Looking good Chris.  Best of luck this dyno run!

Quote
I’ll begin setting up the wiring harness for the dyno tomorrow.

I know someone with some yellow wire.  Still has smoke in it.

Geo

And yellow plugs
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 19, 2013, 06:14:27 PM
Spent a few hours today combing back and forth between my pile of transmission parts (now bagged and tagged) and the exploded diagram in the factory manual, which looks nothing like the Haynes manual, or the Chilton Manual, or the exploded view on the Moss Motors site.  Odd that 4 different organizations will each pay somebody to create four completely different drawings of the same transmission, yet I can't get measurements for a bellhousing bolt pattern.

I'd been scratching my head wondering why my Moss order hadn't arrived - they're usually really good on that end - when I went to my account online and discovered I had put everything on the "Wish List", but hadn't pulled the trigger on the order.   :|

That's actually good news, because my inventory of parts disclosed that I had more of what I needed on the bench than I had originally thought, so I was able to knock about $50.00 off of the order.  I placed it this afternoon.

Sometimes my occasional lack of follow through works to my advantage - but not usually . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 24, 2013, 02:04:44 PM
Midget,

OK, OK, I GIVE UP!!!  Went hunting for the build page with the rod & piston & etc weights, but my vision started spinning........      Tried the Sinatra Method (laying face up on the floor), but the room started spinning..........        Have been diagnosed with Milwaukee Midget withdrawal.

In the interest of public mental health, it is your responsibility to start posting up again..........
 :cheers:
Fordboy

P.S.   need the page #, or the weights of the components...........     and/or a new doctor..........
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 24, 2013, 02:48:57 PM
Midget,

 the weights of the components...........     and/or a new doctor..........
 :cheers:
F/B

Pistons are 256 g each, including the pins, less rings - three ring set - the rods, 442g.

It wound up being about a 35% reduction in recip weight, and as I recall, the crank saw a similar reduction.  

All transmission parts have arrived - including the backordered parts.

I have a friend who knows a doctor in Sweden that specializes in tranny conversions . . . would that help?

I'll be in the studio tonight - launching springs and ball bearings hither and yawn . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2013, 04:57:25 PM
I have a friend who knows a doctor in Sweden that specializes in tranny conversions . . . would that help?

I don't think so.   I figured you could swap-out the trans bits by yourself.......... :-D

But then again, if she is a Tony's Avatar type doctor, who knows??
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 28, 2013, 05:20:06 PM
INTERMINGLING OF THE SPECIES.....  AKA,  DYNO ADAPTOR PORN!!!!

Little Tommy, er, Midget......

At long last:  illicit mating of BMC to Chivalay......    (Rumored to be penalty of death in most Star Systems, probably too pleasureable.......)

Dyno adaptor shape, dimensions to follow.....

 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: 38flattie on January 28, 2013, 06:07:28 PM
Looking good, Fordboy!

Chris, there is a good tranny Dr. in Trinidad, CO, also. I wouldn't advise picking 'girls' up in the bar there, though! :-D
Title: Re: Milwaukee Midget
Post by: Stan Back on January 28, 2013, 06:11:17 PM
I'm against picking up any tranny girls.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 28, 2013, 06:35:29 PM
and the colored girls go...
do do do do do do do-do-do-do do do do do do do do do
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 28, 2013, 09:37:19 PM
Lou Reed, right?   It took me a second or two - Nancy came up with the singer's name.  We were listening to some Tommy James and the Shondells -- kinda difficult to make the switchover.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2013, 11:11:49 PM
Lou Reed, right?   It took me a second or two - Nancy came up with the singer's name.  We were listening to some Tommy James and the Shondells -- kinda difficult to make the switchover.

Grab your berets, we have a winner - tonight’s hipster award goes to Jon and Nancy.  You've won a pair of tickets to see Jonathan Richman at CBGB's. 

Too bad the place closed.

Well, let's transition from tyrannies to transmissions - I'll post up the pics once it's completely assembled.

Up until this last weekend, the most frustrating task has been installing glass in the windshield frame.  And while I'm no alien to a transmission rebuild, the convoluted measures the Abington addleheads came up with to secure gears on shafts falls confidently into the slot of bewildering.

I've been chasing ball bearing, pins, springs and plungers around the basement for three days.

Fordboy tells me, "It's a British thing".  Again, I'll post up pics later - after I've had time to look at them and try to explain what they're saying - it's not self evident.

Anyway, Fordboy - A quintabazillion thank-yous for the drawing.  This is huge, and near as I can tell, the only one ever put out on the interwebby to share with other A-series guys.  You've done the world a tremendous service - now we can ALL dyno our Spridgets and Minis, and find out how much horsepower they're not making.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 28, 2013, 11:32:03 PM
I rest my case.

Why use four parts when there is the opportunity to use twenty?

In British car designers minds bolts are an infinite resource, we are thinking of you in that dungeon, wrestling the BMC serpent.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2013, 11:53:00 PM
I rest my case.

Why use four parts when there is the opportunity to use twenty?

In British car designers minds bolts are an infinite resource, we are thinking of you in that dungeon, wrestling the BMC serpent.

Doc, if it were bolts, you would not be hearing me complain.  Bolts, I understand and know how to operate.

No, quite the contrary, the combination of spring loaded twist locks and pins, and ill conceived dimensions brought me to my wit's end.

I was begging for the simplicity of something threaded.

This seems more like a Soviet design, where you have lots of people who can spend countless hours dinking around trying to put one shaft together.

The only upside was that because I changed out the gears to a close ratio set, I was able to install the mainshaft without having to drop the layshaft - the sizing was sufficiently different between the old and the new sets to avoid having to rip my knuckles.

I'm degreasing and drinkin', boyz.  The tail shaft housing can wait . . .

So I guess I'm resting my case as well . . .
Title: Re: Milwaukee Midget
Post by: grumm441 on January 29, 2013, 02:50:17 AM
So I guess I'm resting my case as well . . .


What color is the case. Yellow?
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 29, 2013, 09:18:21 AM
So I guess I'm resting my case as well . . .


What color is the case. Yellow?
G

 :roll:

Hmmmm . . .

Not yet.

Might be nice to paint it up in something other than MOWOG green - you know, that metalic drab WWII surplus paint color BMC slapped on their castings until it ran out - about 1965 or so . . .

Hmmmm . . .

I'd be able to tell where the oil was leaking from . . .

Hmmmm . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 29, 2013, 09:56:18 AM

Anyway, Fordboy - A quintabazillion thank-yous for the drawing.  This is huge, and near as I can tell, the only one ever put out on the interwebby to share with other A-series guys.  You've done the world a tremendous service - now we can ALL dyno our Spridgets and Minis, and find out how much horsepower they're not making.

 :cheers:

Re:  Intermingling of the species......

Midget,

Thanks for the thank you's, but I'm not so sure it's huge, or, that it is a tremendous service to the world.....      It's kinda' like in "Miracle on 34th Street", where the lawyer (John Payne) proves to the New York courts that Kris Kringle IS Santa Claus.   Once he has had some time to reflect, his attitude is:  "I'm not so sure I did a good thing......."

OR, maybe I'm just the Dr. Frankenstein of 4 cylinder race engines......

Undoubtably I'm just another Prometheus, who probably has not been tormented enough yet..........
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 29, 2013, 09:58:28 PM
INTERMINGLING OF THE SPECIES.....  AKA,  DYNO ADAPTOR PORN!!!!

Little Tommy, er, Midget......

At long last:  illicit mating of BMC to Chivalay......    (Rumored to be penalty of death in most Star Systems, probably too pleasureable.......)

Dyno adaptor shape, dimensions to follow.....

 :cheers:
Fordboy

Re: Intermingling of the Species,  Final Chapter.....

Midget,

Final version of what is required for lustful BMCs to intermingle with Chivalays attached.   Includes dimensions, tolerances, material specs, and a graphic representation.......

For anybody who cares:  This adaptor plate will allow inline BMC 'A' series engines to be mounted/adapted to dynos utilizing a Chevy scattershield/bellhousing.  Other items are required to facilitate a complete dyno setup, ie, front engine mounts, flywheel adaptor, etc, etc, etc.  Further adaptors are required to facilitate dyno testing of the Mini-Cooper variants.   Uncertain whether this adaptor will fit Mini gearbox/lower sump.   This adaptor was designed for a Superflow 901 series dyno, but may work with other dynos/absorbers.  Caveat emptor.

Gotta go, thought I heard Intergalactic Storm Trooper boots.......
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stan Back on January 29, 2013, 10:12:05 PM
I think I'll make one in case MM someday wants to run his engine in I/StR.

Wait, never mind.  No such critter.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 29, 2013, 11:58:15 PM
Hey, EVERYONE –

This is important –

I owe a HUGE debt of gratitude to Fordboy for this one.  He hasn’t complained, but what he started off with was a VERY OLD version of an AUTOCAD file which had the Chevy dimensions in it.  My other good friend, Bill Alexander Jr. offered up a somewhat more modern edition of the software in order to pull this file out from the depths of the digital scrapheap that is Fordboy’s DOS based antique computer, and Fordboy PAINSTAKINGLY entered the BMC dimensions as an overlay.

I’ve mentioned Bill before – his father was the man who constructed the wood rimmed steering wheel I originally ran on the Midget at WOS in 2010.  We lost Bill Sr. about a year ago, but the Alexander family has been a huge intellectual and emotional support to me over the years, and as close to family as I have in the area.  Bill Jr’s mother, Pat, is the woman I’ve called “my Mom away from Mom” ever since I moved to Wisconsin.

Bill works in the construction trades, and the version he has uses dimensional inputs rather than engineering inputs, so every time Fordboy entered a dimension, it needed to be corrected each time he tried to save a file - something Fordboy did with the grace and perseverance he would prefer not to have publically acknowledged – we all have reputations to defend.  I’m sure this one drove him to the fridge more than once.

Bill, I know you check this out from time to time, so please consider this a public acknowledgement and thanks for your help and your enduring friendship.

Fordboy, you’ve just posted up what is likely the only accurate drawing for this application available on the web.  We both know that our suppliers are unwilling to share this information, that the engine has no commercial racing purpose, and that the people who know this information – transmission conversion folks and dyno shops specializing in this type of information, are unwilling to share it.

Ladies and Gentlemen, may I present to you, for those of us in the BMC community, the Rosetta Stone.

Fordboy has cracked the code.

Thank you, my friends.

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2013, 12:06:21 AM
I think I'll make one in case MM someday wants to run his engine in I/StR.

Wait, never mind.  No such critter.

I guess I'm not whining too much, but if folks are pushing for a "Classic Bellytank" class, and an "American Gas Roadster" class, I don't see an issue petitioning for a SMALLER engine class in any of the pre-existing categories.
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 30, 2013, 08:33:00 AM
Midget,

How about an engine adaptor to fit a turbo Hayabusa 999cc to a MG Midget (or Datsun??) gearbox?   What class would that be?

Oh, wait.....  driveshaft, diff and axles suspect for real HP.......

Might as well race something diecast with 4 valves/cylinder to begin with.......         Renault R5 Turbo!!!!!!!!   3576 Frenchmen can't be wrong.........

http://es.wikipedia.org/wiki/Archivo:Renault_5_Maxi_Turbo_-_Race_Retro_2008_02.jpg

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 30, 2013, 09:49:08 AM
Midget,

Fearless Leader requests, er, demands, update on progress of assembly of the People's Transmission.   Design was implemented by loyal mole, intending to derail British war effort.   Fearless Leader also demands latest updates for surveillance of Moose & Squirrel...........

Na Zdorovie,
Boris
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2013, 10:00:00 AM
Midget,

How about an engine adaptor to fit a turbo Hayabusa 999cc to a MG Midget (or Datsun??) gearbox?   What class would that be?

Oh, wait.....  driveshaft, diff and axles suspect for real HP.......

Might as well race something diecast with 4 valves/cylinder to begin with.......         Renault R5 Turbo!!!!!!!!   3576 Frenchmen can't be wrong.........

http://es.wikipedia.org/wiki/Archivo:Renault_5_Maxi_Turbo_-_Race_Retro_2008_02.jpg

 :cheers:
F/B

Midget,

Fearless Leader requests, er, demands, update on progress of assembly of the People's Transmission.   Design was implemented by loyal mole, intending to derail British war effort.   Fearless Leader also demands latest updates for surveillance of Moose & Squirrel...........

Na Zdorovie,
Boris

If the French electorate is any indication, as a group, 3576 Frenchmen would quite likely be wrong.

As to Boris and Natasha, there's a ZIL plant on the steppes outside of Leningrad that I'm sure we can arrange have them sent to.

No, if we're going down this path, this is the engine I'd source -

http://en.wikipedia.org/wiki/Rover_K_engine

Destroke the 1.4 DOHC to 1 litre, put it in the Midget, and REALLY push the I/GT class.  It's a legal swap into the Midget, and I would have gone this way if I could have found one here in the States.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2013, 09:13:31 PM
Okay, I’ve been poked and prodded into a complete posting of my ineptitude, so let’s all settle in for a good chuckle.

If Fordboy is Prometheus, I am Sisyphus.

Here’s the front of the mainshaft, with the gear and cone in place.  Note the pin pointing up about 1 o’clock.  It is spring loaded in the shaft.  In the lower right hand corner is the locking collar which retains the bearings and gear on the shaft.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4925.jpg)

That pin needs to be pushed down and the collar slipped over it to lock the gear and cone in place.  And of course, the spring is very stiff, a jeweler’s screwdriver won’t clear the lip of the cone, and a paperclip isn’t strong enough to push down on the pin.

Now fortunately, I had just watched “The Marathon Man” the other night, and knew precisely what I needed –

http://movieclips.com/fMhF-marathon-man-movie-is-it-safe/
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4926.jpg)

So with my Dr. Szell dentistry kit at my side, I was able to find a pick strong enough to hold the filling in the tooth while I twisted the collar into place.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4927.jpg)

Is it safe?  Hey, Safety Fast is the MG motto!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4928.jpg)

A similar yet somewhat more complex arrangement holds the 1-2 cluster in place, except this time, rather than a single spring and pin arrangement, there are two pins with one spring, a split thrust washer arrangement and an even more preposterous collar arrangement to sort – note the visible pin at 4 o’clock and the tabs on the thrust washers at 2 and 8 – once again, access encumbered by the depth of the cone –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4929.jpg)

This is the retaining collar, which needs to be put in place over the spring and pins – plural – by pushing in the pins from BEHIND the collar while trying to slide it over the pins in order to turn the collar and lock the whole kitandkaboodle down.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4931.jpg)

Oh, did I mention it needs to line up with the tabs on the split thrust washer?

Here’s the proof that it can be done, but I have no intention of ever doing it again –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4933.jpg)

And . . . twist . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN4934.jpg)

What you did not see photographic evidence of was placing the springs and balls in the synchro collar and trying to retain them with hose clamps while fighting a plunger on the hub which insisted on being precisely where it made all but impossible that very task.

The end result is that it’s all in place, it turns without grinding, I’m out of beer, and I will never cuss bolts.
Title: Re: Milwaukee Midget
Post by: salt27 on January 30, 2013, 10:37:16 PM
Just a quick Question, Is that coagulated blood or grease on the shaft?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2013, 11:06:54 PM
Well, let's put it this way - I've been pretty consistent on showing both my achievements and my failures during this build, but as to the nature of the red liquid in the photos, I'd kind of like to maintain a degree of plausible deniability . . .

So yeah, that's grease . . . mostly . . . I think . . .

 :wink:
Title: Re: Milwaukee Midget
Post by: Geo on January 31, 2013, 12:15:12 AM
You will note the Renault R5 is the solar version.  The lights heat the air making it less restrictive allowing higher speed. The open roof scoop is for the midships turbo located where a back seat would normally be. Note the engine containment net behind the pilots.

MM you have my highest esteem for your ability to get that trans together.   :cheers:

I have friends who have a breakers enterprise who can get a Rover engine. It (they) could be shipped with some Jag engines and perhaps some motorcycles to share the freight.

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 31, 2013, 09:06:02 AM
Well, let's put it this way - I've been pretty consistent on showing both my achievements and my failures during this build, but as to the nature of the red liquid in the photos, I'd kind of like to maintain a degree of plausible deniability . . .

So yeah, that's grease . . . mostly . . . I think . . .

 :wink:

Midget,

Fearless Leader bestows upon you the highest civilian award of the Soviet Union:  Comrad Doktor of Zil Trannys!!   Boris & Natasha recommended you for this honor.

Moose & Squirrel insist on another clandestine debriefing at the same seedy Beerhaven Hotel........   Will advise on date/time........      Squirrel insists you provide both trannys to prevent Moose from hogging one.........

Na Zdorovie,
Tinker, Tailor, Soldier, etc........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2013, 09:27:51 AM
Moose & Squirrel insist on another clandestine debriefing at the same seedy Beerhaven Hotel........   

Thank you, Mr. Know-it-all, but you can tell Rocky and Bullwinkle that I'm on to their tricks, that any further meeting will be in a well lit public place where I'll be keeping my clothes on, and my rear is not some magician's hat from which I conjure rabbits.

Sincerely yours,

Dudley Do-Right
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 31, 2013, 03:13:42 PM
I feel awful now.

I had no idea it was THAT bad.Who was the bored lunatic who came up with that design? I bet it was tiny too, so there was plenty of room for your petite mits....



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2013, 06:22:05 PM
I feel awful now.

I had no idea it was THAT bad.Who was the bored lunatic who came up with that design? I bet it was tiny too, so there was plenty of room for your petite mits....

I'm certain there was some mechanized means of producing them, and stashed away somewhere is some cryptic BMC or BL tool that's been mistaken for a can opener that makes this task as easy as scooping ice cream.

What really irks me is that the manuals all just gloss over this, with no mention of ANY technique to reassemble it.

What should have been done on the case of this gearbox was to stamp just below where it says "MOWOG" the caution one sees on their televisions and stereos -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/no_user_serviceable_parts2_thu_zpsc72bfcea.gif)
Title: Re: Milwaukee Midget
Post by: Tman on January 31, 2013, 06:49:20 PM
Having been a bike mechanic for most my life I can say that at time I do not think the engineers even PLANNED to know how to do some of those steps. Some poor bloke on the assembly line prob came up with the trick! Which brings me to the quote "use the right tool for the job". Well, if you are they guy that INVENTED the use of the wood carpentry clamp for that step then it IS THE RIGHT TOOL, isn't it!?!?!?!?! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 31, 2013, 08:07:15 PM
It's..........., ALIVE!!!!!!    Frankentablet, that is.......

Loss of Kurta tablet wireless puck..........       tragic.......         (Don't send cards or letters, I know it's a first world problem......)
Price quote for replacement Kurta puck...      obscene.......      (See above)
Cost to upgrade to 21st century technology   also obscene...    (See also above)
Replacement FleaBay Kurta tablet w/puck     $39.95               (Extremely reasonable under the circumstances...........)
Value of working 1990's tablet & puck.......    Priceless.......     (Yes, I know I come off as a reactionary simpleton,)

I prefer to think of myself as frugal.......         (Oh crap, this is the path my crazy mom started down............    GAAAAAA!!!!!!!!)

Well at least I'm $710.05 to the good, better spend it on............beer!!!

Think I'm gonna have a Dragon's Milk..... or two......    To hell with mom!!!!!
 :cheers: :cheers:
FrankenFordboy,
the Modern Prometheus.............

P.S.  HP Plotter fired right up......need new pens though......
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2013, 11:42:52 PM
It's..........., ALIVE!!!!!!    Frankentablet, that is.......

P.S.  HP Plotter fired right up......need new pens though......

Not only have you reproduced the Rosetta Stone, you've actually reclaimed the tool it was CARVED WITH!

I'll call the Pope and see that he adds your post-modern cybor-archeology expeditions to your hagiography.

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 01, 2013, 08:19:49 AM

I'll call the Pope and see that he adds your post-modern cybor-archeology expeditions to your hagiography.

 :cheers:  :cheers:  :cheers:

Ixnay on the call to the Holy Father.    Last time my name was mentioned in the Vatican, Saint was not among the nouns being used, more like, uhmm........  heretic.

Not sure what the deal is, though I suspect that the stroke I caused Sister Justilla (Sister Godzilla to me......   very long story that makes one very thirsty........) to have in my 8th grade year, might be the source of these issues.   Although it could be my insisting on studying Gramarye.........    or, my insistence that the Sun is at the 'center' of our solar system.........   or, my continued use of and collection of: data...........

Being included in the grouping of Arius, Martin Luther, Galileo Galilei, Nicolaus Copernicus, Sir Isaac Newton and Lex Luthor isn't a problem for the likes of me, no sir!   I embrace the use of tools, especially when they are more sophisticated than masonry chisels and mallets.   Although, from time to time, I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........      However, some of my best Mowog work utilized a broken branch from a tree........

http://hereticbrewing.com/home

Another set of items for my "bucket list".   Your bucket list as well.    They brew a special with rye.......   So many beers, so little time........
 :cheers: :cheers: :cheers:
Crapernicus
Title: Re: Milwaukee Midget
Post by: manta22 on February 01, 2013, 11:34:37 AM
Crapernicus;

"...I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........  "

Wouldn't the law consider that to be with "mallets aforethought"? m  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2013, 01:51:58 PM
Crapernicus;

"...I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........  "

Wouldn't the law consider that to be with "mallets aforethought"? m  :-D

Regards, Neil  Tucson, AZ

Well Neil, it depends on how the car was optioned.

My MGB has knock-off wheels, and came equipped with a lead hammer in the tool kit - and that right there is revealing - never buy a car where a tool kit is standard equipment, and in particular, one that includes a hammer of any form.

On the other hand, MGs with bolt on wheels are deemed to have an absence of mallet.  :wink:

Maybe we should move this over to the “Stupid Joke Friday” thread?  :|
Title: Re: Milwaukee Midget
Post by: Tman on February 01, 2013, 02:14:39 PM
Crapernicus;

"...I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........  "

Wouldn't the law consider that to be with "mallets aforethought"? m  :-D

Regards, Neil  Tucson, AZ





Maybe we should move this over to the “Stupid Joke Friday” thread?  :|


Why not? We have tech threads in the Diary section! :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 01, 2013, 02:33:17 PM
Crapernicus;

"...I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........  "

Wouldn't the law consider that to be with "mallets aforethought"? m  :-D

Regards, Neil  Tucson, AZ

Maybe we should move this over to the “Stupid Joke Friday” thread?  :|

Why not? We have tech threads in the Diary section! :roll:

Crapernicus;

"...I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........  "

Wouldn't the law consider that to be with "mallets aforethought"? m  :-D

Regards, Neil  Tucson, AZ

Well Neil, it depends on how the car was optioned.

My MGB has knock-off wheels, and came equipped with a lead hammer in the tool kit - and that right there is revealing - never buy a car where a tool kit is standard equipment, and in particular, one that includes a hammer of any form.

On the other hand, MGs with bolt on wheels are deemed to have an absence of mallet.  :wink:

Maybe we should move this over to the “Stupid Joke Friday” thread?  :|

Crapernicus;

"...I think a hefty mallet might be a useful addition to one's kit, especially when a 'Briddish' vehicle is the focus.........  "

Wouldn't the law consider that to be with "mallets aforethought"? m  :-D

Regards, Neil  Tucson, AZ

Absadamnlutely!!  Unless, you are proposing taking the mallet out of beer.....    Oh, wait....   that's millet......    We don't drink beer with millet anyway.......    Nevermind..........
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2013, 06:46:36 PM
Once again, my new column is up.

I'm wearing a very nice shirt from a friend of mine who is mid-thrash at the moment.

http://www.mossmotoring.com/you-never-forget-your-first/

Hope you enjoy it.

Chris
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 01, 2013, 07:40:15 PM
that was even better than usual
Title: Re: Milwaukee Midget
Post by: Captthundarr on February 01, 2013, 08:04:41 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 01, 2013, 09:03:57 PM
Great article Chris!  :cheers: :cheers: :-D

Pete
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on February 01, 2013, 09:41:39 PM
I liked it plenty.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Graham in Aus on February 01, 2013, 11:54:21 PM
Enjoyed that Chris! You're developing quite a style!

You never forget your first!  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 02, 2013, 08:55:20 AM
Once again, my new column is up.

Hope you enjoy it.

Chris

Great article & read........       proving yet again, that car guys are different, but, in a good way.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 02, 2013, 10:18:49 PM
Well, I was able to get prints of the adapter plate made – 3 in total –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4935_zpsf43e62b4.jpg)

Unfortunately, they are not scaled properly.  Paul at Kinko’s is going to dig into the program and try to get this print done up at a one-to-one sizing so it can be used as a template.

Nevertheless, as a blueprint, it is world class.

Thanks again, Fordboy of Rosetta.

Shall I send you one, or do you want to wait for a correctly scaled drawing?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2013, 04:09:09 AM
Done and Done.

Shifts, turns, doesn’t make grindy noises.  A little stiff, but nothing dragging.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4936_zps4e325ea0.jpg)


And I’ve finally deciphered what MOWOG stands for.  It does not stand for MOrris WOlseley Group.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4937_zps2daf3153.jpg)


No, my friends, after two weeks of staring at it, it finally came to me.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4939_zps6e573062.jpg)


Mostly Old Worn Out Gears.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2013, 08:16:22 AM

No, my friends, after two weeks of staring at it, it finally came to me.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4939_zps6e573062.jpg)


Mostly Old Worn Out Gears.

Yikes!!   Are those synchro teeth missing in action??   Better stop "powershifting" into 3rd........
 :-(
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2013, 08:29:54 AM
Well, I was able to get prints of the adapter plate made – 3 in total –

Unfortunately, they are not scaled properly.  Paul at Kinko’s is going to dig into the program and try to get this print done up at a one-to-one sizing so it can be used as a template.

Midget,

That can be a problem with printing out/plotting out AutoCad or other Cad drawings.   Some of the print/plot software has an "auto-scaling feature" so that the print will fit an existing paper size, OR, can be reduced to a smaller paper size such as 'A' or 'B'.

That print needs a minimum of 'C' size paper (22"x17") and may need to go to a 'D' size (34"x22") to plot full size.    Ask Paul to set the plot/print scaling variable @ 100% or 1=1 or somesuch.   He will need to open the print/plot dialogue window to set that parameter.

Send me one of the proper "full scale" prints whenever it is convenient for you.

Wish I had my old HP 'E' width roll feed plotter now..........        Yeah, it got recycled (!?!?!) about 5/6 years ago............
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2013, 01:05:34 PM

No, my friends, after two weeks of staring at it, it finally came to me.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4939_zps6e573062.jpg)


Mostly Old Worn Out Gears.

Yikes!!   Are those synchro teeth missing in action??   Better stop "powershifting" into 3rd........
 :-(
Fordboy

I suspect if you click on this video, it may well explain the need for the services of Dr. Szell . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/th_DSCN4915.jpg) (http://s361.photobucket.com/albums/oo58/milwaukeemidget/?action=view&current=DSCN4915.mp4)

Here's the rest of the teeth . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4914.jpg)

Title: Re: Milwaukee Midget
Post by: lsrjunkie on February 04, 2013, 10:54:56 AM
Wow MM! I've heard of a "Rock Crusher", but never a "Parts Crusher"! Hope the new gears work a little better than the old setup did.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on February 04, 2013, 11:52:58 AM
 A little stiff, but nothing dragging

No problemo, probably just copious amounts of dried blood. :-D :-D :-D

Ron
Title: Re: Milwaukee Midget
Post by: 38flattie on February 04, 2013, 03:52:15 PM
Once again, my new column is up.

I'm wearing a very nice shirt from a friend of mine who is mid-thrash at the moment.

http://www.mossmotoring.com/you-never-forget-your-first/

Hope you enjoy it.

Chris

Great story, Chris! :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 04, 2013, 03:56:29 PM
hmm, like this?.....note stubbie of CUB Abbottsford Invalid stout...

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 04, 2013, 06:21:46 PM
Chris,
Looking at your adaptor drawing I assume that the X/Y coordinates for each hole realted to the center point of the plate is part of the call out that I see going to each hole, I cannot read them. There is absolutely no way that I would make a part as important as this plate and do it scaling a drawing or even using the drawing as a layover template. The tranny input shaft pilot should be aligned to the center of the crank pilot bushing/bearing within +/- .002 inch or better. That ain't happening scaling a drawing.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 04, 2013, 07:16:53 PM
Hey, Rex -

Those are x,y coordinates, the call outs are based on the center axis, and the plan is to enter those coordinates into a digital Bridgeport mill to accomplish the deed.

Fordboy has too much time and I've got too much money invested to not do it right.

Nevertheless, I do want a 1:1 drawing, which I think is doable, just as a check.  I can use a Spridget backplate to serve as the benchmark, at least as far as the BMC part is concerned.  AutoCAD should be able to provide that, and a blueprint printer should be able to produce it.

Hopefully, everything will be in place to print it on Wednesday.

hmm, like this?.....note stubbie of CUB Abbottsford Invalid stout...

Noted - and now I'm thirsty . . .
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on February 05, 2013, 10:42:41 AM
I have done 1:1 large scale drawings on many pen and ink jet plotters. They are dead accurate. I have used them as a check template for a 4' x 8' kevlar honeycomb panel for aircraft galleys.

Put cross hairs on the circles and you can centerpunch them and drill for non-bridgeport parts. As accurate as putting dykem blue and scribing.
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 05, 2013, 11:04:57 AM
1:1 plotted on Mylar is how a lot of airplanes used to be built... CNC these days.  Paper can't be trusted.... but since you are just checking... it is a lot cheaper than Mylar
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 05, 2013, 03:36:24 PM
Chris,
Looking at your adaptor drawing I assume that the X/Y coordinates for each hole realted to the center point of the plate is part of the call out that I see going to each hole, I cannot read them. There is absolutely no way that I would make a part as important as this plate and do it scaling a drawing or even using the drawing as a layover template. The tranny input shaft pilot should be aligned to the center of the crank pilot bushing/bearing within +/- .002 inch or better. That ain't happening scaling a drawing.

Rex

Rex,

The datum point (X=0; Y=0) of all the X,Y co-ordinates on the drawing for the BMC Adaptor Plate is the crankshaft centerline.  I've been looking for a CAM mill to produce the part for Chris, & I think we've come up with a local (area 52) solution.   Tolerance call out for feature locations is +/-.003" which on distances of 3"/5" should be reasonable.

I have had "poor" results with adaptors laid out by hand, or transfer punched off of mating parts.   This is the main reason I started to engineer them with AutoCad back in the late 80's.   Once I started doing that, things lined-up & fit better, big surprise.   My partner @ the time, however, (a transfer punch guy.....) did not want to "invest" so much time and effort to produce adaptors for the dyno.  He was concerned with quantity & production, rather than quality.......     It was the first wedge between us, and eventually I left the business I founded.
 :cheers:
Fordboy 
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 05, 2013, 03:59:39 PM
I have done 1:1 large scale drawings on many pen and ink jet plotters. They are dead accurate. I have used them as a check template for a 4' x 8' kevlar honeycomb panel for aircraft galleys.

Put cross hairs on the circles and you can centerpunch them and drill for non-bridgeport parts. As accurate as putting dykem blue and scribing.

1:1 plotted on Mylar is how a lot of airplanes used to be built... CNC these days.  Paper can't be trusted.... but since you are just checking... it is a lot cheaper than Mylar

Dean/Stainless,

Back in the dinosaur days when Hewlett Packard pen plotters ruled the CAD world, I (and others) used to do a lot of checking using full size pen plot "paper dolls".   I have also used Mylar when I felt I needed the advantage of mylar over paper.   I've also used the center mark on bolt hole trick, to do hand layouts of "non-critical" stuff more than once.   I also feel that the method is at least as accurate as hand layout with "Dykem blue".   When the funds or resources are available, the best method is 3D Cad design with an electronic transfer right to the proper CNC machining center........

My experience with inkjet plotters has been varied.   I have never owned a wide format inkjet myself.   And it seems that the Associates @ my local Kinkos are capable only of loading 8.5x11 documents into their autofeed copiers.   More than once I've had to show them how to get a full size AutoCad print from their software.........     I guess that comes under the heading of: "If you want it done right, do it yourself."
 :cheers:
Fordboy

P.S.  Stainless, Did you try the Dragon's Milk yet?
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 05, 2013, 05:04:10 PM
:cheers:
Fordboy

P.S.  Stainless, Did you try the Dragon's Milk yet?


Yes I did, WOW!  That is a really great beer.  One of my friends, MC2032 on the board, brother was driving to Madison for a week of work, ordered a case of bombers, got delivered last week, great beer.  Let several friends taste it, one called from St Louis, said he was picking up some... bootlegging is alive and well in KS.
It makes a great "after dinner" beer, comes out of the fridge before dinner...
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 05, 2013, 05:14:45 PM
Yes I did, WOW!

It makes a great "after dinner" beer, comes out of the fridge before dinner...

Glad you enjoyed it!!   One of my favorites as well.   You are right about the temperature too, should NOT be served too cold.  I enjoy mine in a Belgian style "snifter" for the complete experience.....
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on February 06, 2013, 04:23:18 PM
http://beeradvocate.com/beer/profile/335/5428

^^^^^^^^^sounds like a good desert beer!
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2013, 05:04:11 PM
Temporary thread hijack........

http://www.ratebeer.com/beer/new-holland-dragons-milk/14621/

Sorry Chris, couldn't stop myself.......
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 06, 2013, 05:36:00 PM
Hijack  :?
I thought this was a beer thread with a little car back story....
 :cheers:

Split a bomber last night with 2 friends, poured into snifters... perfect for desert after smoked salmon, roasted vegetables and Parmesan polenta.
Title: Re: Milwaukee Midget
Post by: Tman on February 06, 2013, 05:45:13 PM
Hijack  :?
I thought this was a beer thread with a little car back story....
 :cheers:

Split a bomber last night with 2 friends, poured into snifters... perfect for desert after smoked salmon, roasted vegetables and Parmesan polenta.

Now yer just making me hungry!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 06, 2013, 10:53:52 PM
Temporary thread hijack........

http://www.ratebeer.com/beer/new-holland-dragons-milk/14621/

Sorry Chris, couldn't stop myself.......
 :cheers: :cheers: :cheers:
Fordboy
Hijack  :?
I thought this was a beer thread with a little car back story....
 :cheers:

Split a bomber last night with 2 friends, poured into snifters... perfect for desert after smoked salmon, roasted vegetables and Parmesan polenta.

No hijacking observed by this pilot - what I'm seeing is an elaborate, in depth discussion of assembly lube.  :wink:

No reason to call the control tower . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: tauruck on February 07, 2013, 03:59:58 AM
"Miler Time"????? :lol:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2013, 10:34:03 AM
"Miler Time"????? :lol:

Well, if we're talking Harold Miller, the creator of those great Indy cars of the '20's, sure.  That's a discussion I will take part in. 

But as a Beerhavian with the Miller/Coors brewery a bicycle ride away from my house, I can state unequivocally that the only time it's Miller time at the Pommy Performance Playhouse is when all other brands have been exhausted. 

THEN it's Miller time.  :-D
Title: Re: Milwaukee Midget
Post by: Tman on February 07, 2013, 10:45:18 AM
I do know you can have too much "assembly lube". Had it happen when we built the engine for my 54 Chevy. Shop was like a war zone of dead soldiers. We gave up when we realized we had forgotten the cam, started over the next day.
Title: Re: Milwaukee Midget
Post by: Koncretekid on February 07, 2013, 10:49:57 AM
10:30 AM on a Thursday and you guys are already talking beer?  Doesn't anybody work anymore? (not me)  In any case, here are a couple of Colorado beers you might want to try with your cheese and crackers.
Title: Re: Milwaukee Midget
Post by: Tman on February 07, 2013, 11:34:59 AM
10:30 AM on a Thursday and you guys are already talking beer?  Doesn't anybody work anymore? (not me)  In any case, here are a couple of Colorado beers you might want to try with your cheese and crackers.

Loves me some Oskar Blues, never had the Pilsner tho................we don't get it up here so I load up in Casper Wy on my way to the salt!
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 07, 2013, 11:52:03 AM
OK, KK, I will comment on beers for the last time (today). 
Left Hand... Milk Stout... Black Jack Porter... yes they make others....
The Stainless theory on beers...
Years ago one of our Flight Surgeons told us we should drink one to two beers per day for our health (he also told us to eat fish).  Now what is the only way I could reasonably assure myself that drinking a beer was keeping me healthy?  I determined that if you drink dark beers and pee light color pee, then your kidneys are working fine and you have maintained your health watch.  If you drink beer that looks like pee already.... how you gonna know?  Dark beers usually have lots of flavor.... just saying...
Now I have had some very tasty light ales and lagers, so don't get me wrong, I do venture there as well.  But I really like the darker hues.... and the new big thing in micro seems to be aging in used barrels... both of my locals do... and that really adds those layers  :-D

I can't really comment on work.... I don't, actually only did for about 4 years since I was 21, but thats a discussion to have over a good beer...


Now back to your regular programming... how's that MOWOG tranny install thing coming along  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 07, 2013, 12:56:10 PM
The Stainless theory on beers...

Dark beers usually have lots of flavor.... just saying...

Now I have had some very tasty light ales and lagers, so don't get me wrong, I do venture there as well.  But I really like the darker hues.... and the new big thing in micro seems to be aging in used barrels... both of my locals do... and that really adds those layers  :-D
Now back to your regular programming... how's that MOWOG tranny install thing coming along  :cheers:

Not that anybody cares, but in my youth (21+.....) I spent a lot of time digesting Hamm's (my Dad's choice for beer) Stroh's (my uncle's choice) and sampled whatever my great uncles were drinking. (Bud/PBR/Schiltz and......  wait for it......Blatz.......)  Yeah I know, but I was young.....       My more worldly (?) friends got me started on a Coors kick for a while.   But once I started hanging around with Brit, Aussie and Kiwi race car mechanics & engineers, the gloves came off and a whole new WORLD of brewing possibilities opened up.  Ie:  Newcastle Brown Ale, Foster's Lager, Henninger Doppelbock, Guiness Draught, etc, etc.   Then my sister-in-law married a nice German guy and I got introduced to Weissbier, Kolsch, Dunkler Bock, Munich Dunkel.....und......Marzen (Octoberfest)

Let's just say my transformation to the "dark side" was complete...........

I find, as do you Bob, more taste and body in the darker beers.  That is not to say I don't have favorites among among the lighter side/lighter colored brews, but I tend to enjoy those with more taste & body.   But the bottom line for me is:   As an engine guy, I'm drawn to the stuff that has the color of used motor oil with the smooth finish of a European Dark Lager, an Oatmeal Stout or an American Porter.    So much the better if it has spent some time in a barrel......

BTW: Mrs. Fordboy is a brunette.............hmmmmm...........
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on February 07, 2013, 02:39:44 PM
70,000 Beer Cans Found in Ogden Townhouse
http://www.ksl.com/?nid=148&sid=268346# (http://www.ksl.com/?nid=148&sid=268346#)
(http://img.ksl.com/slc/6/670/67068.jpg)
Title: Re: Milwaukee Midget
Post by: Koncretekid on February 07, 2013, 04:24:57 PM
I've noticed a trend towards the darker beers as guys get older.  I wonder if that will happen to me .......................... when I grow up????
Title: Re: Milwaukee Midget
Post by: Captthundarr on February 07, 2013, 06:32:23 PM
Maybe someday, ya never know. :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2013, 08:19:19 PM
(http://img.ksl.com/slc/6/670/67068.jpg)

Looks like my basement after band practice.


Now back to your regular programming... how's that MOWOG tranny install thing coming along  :cheers:

Well, I've been busy this afternoon -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4940_zps1e839c53.jpg)

This city looks absolutely gorgeous under a blanket of snow, the HP Sodium street lights fondly bringing back memories of Frank Zappa. 

  :roll:

I'll be heading out again about 9:00 tonight to give it another go.

While I'm waiting, I'll hook up my drill to the transmission and give it a spin. 

Title: Re: Milwaukee Midget
Post by: lsrjunkie on February 07, 2013, 09:03:30 PM
We're supposed to get a dash of the white stuff in my part of the world this evening. Luckily I'll be in the nice warm shop! Keep up the good work Midget!  :cheers:
Title: Re: Milwaukee Midget
Post by: tauruck on February 08, 2013, 12:48:00 AM
Lots of yellow snow but no Huskies!!! :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2013, 12:56:18 AM
Lots of yellow snow but no Huskies!!! :-D

Usually Peter Jack handles the snow dogs. :-D

I took my 1/2 inch drill and hooked it up to the input shaft of the transmission, clicked it on and ran it for about 15 minuets, switching back and forth between the gears.

Seems to work at 1/3 HP.  Guess I'll know for sure when I bolt it back to the engine and double that figure . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 08, 2013, 01:10:08 AM
Actually my dog's a little depressed. We're having a bout of relatively warm weather and the snow's disappearing. He prefers that the weather be about -40 with heavy snow. Now he's looking for bits of snow to roll in.  :roll: :roll: :-D

Pete
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 08, 2013, 02:19:08 AM
clicked it on and ran it for about 15 minuets

Minuets?, there's no end to your artfulness....

From Wikipedia, the free encyclopedia

Minuet.

A minuet, also spelled menuet, is a social dance of French origin for two people, usually in 3/4 time. The word was adapted from Italian minuetto and French menuet, and may have been from French menu meaning slender, small, referring to the very small steps, or from the early 17th-century popular group dances called branle à mener or amener.

The term also describes the musical form which accompanied the dance, and subsequently developed more fully, often with a longer structure called the minuet and trio.


I have been dancing, mine though has been more the modern interpretive/expressive dance where I run around in random sized circles with my hands in the air shrieking..... I call it "The Thrash"
Title: Re: Milwaukee Midget
Post by: Tman on February 08, 2013, 02:28:02 AM
Lots of yellow snow but no Huskies!!! :-D

Usually Peter Jack handles the snow dogs. :-D

I took my 1/2 inch drill and hooked it up to the input shaft of the transmission, clicked it on and ran it for about 15 minuets, switching back and forth between the gears.

Seems to work at 1/3 HP.  Guess I'll know for sure when I bolt it back to the engine and double that figure . . .

Good thing to know you tested it at twice the projected horsepower! :-D
Title: Re: Milwaukee Midget
Post by: tauruck on February 08, 2013, 03:13:21 AM
 :-D :cheers: :cheers: :cheers: The evil here just doesn't stop.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 08, 2013, 06:02:43 AM
:-D :cheers: :cheers: :cheers: The evil here just doesn't stop.

That's because most of the posters freely admit going over to the "dark side".............
 :cheers: :cheers: :cheers:
Snowblowerboy     (hey, it's powered by a flathead!!!!!     Sadly, no GMC 4-71 blower...........)
 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2013, 10:05:16 AM
clicked it on and ran it for about 15 minuets

Minuets?, there's no end to your artfulness....

From Wikipedia, the free encyclopedia

Minuet.

A minuet, also spelled menuet, is a social dance of French origin for two people, usually in 3/4 time. The word was adapted from Italian minuetto and French menuet, and may have been from French menu meaning slender, small, referring to the very small steps, or from the early 17th-century popular group dances called branle à mener or amener.

The term also describes the musical form which accompanied the dance, and subsequently developed more fully, often with a longer structure called the minuet and trio.


I have been dancing, mine though has been more the modern interpretive/expressive dance where I run around in random sized circles with my hands in the air shrieking..... I call it "The Thrash"

How do you quiet a guitar player?  Put some sheet music in front of him.

Yeah – I missed that one – perhaps my subdominant affinity to the tonic?

Either way, I'll get this resolved.

Vivace Scherzo, Sunshine Sextet. PRESTO!
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on February 08, 2013, 11:05:03 AM
One of these days I'm going to print out this section of the thread and give it to a normal person to read.

The following day you can expect the dudes with the straightjacket to be knocking.
(http://comicbooked.comicbookedllc.netdna-cdn.com/wp-content/uploads/2012/02/StraightJacketJohnny.jpg)
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 08, 2013, 06:21:22 PM
Dean, I seriously doubt that you know any normal people  :-D
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2013, 08:40:18 PM
Dean, I seriously doubt that you know any normal people  :-D
 :cheers:

Dean said "Normal".

 :-D


Sometimes it's fun to fart in church.   :wink:
Title: Re: Milwaukee Midget
Post by: Captthundarr on February 08, 2013, 09:22:58 PM
Dang, Dean and Stainless even spelled it wrigh,reight......right!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 11, 2013, 09:32:46 AM
A side project I initiated two years ago has finally born fruit.

Brendan, my brother-in-law, is a bee keeper.  2 years ago, I purchased the equipment and a Queen to produce a single hive, and left it to him to set it up and tend. 

The hive was set up on Kate’s Mother’s farm, which included a large number of apple trees, about an acre of sumac, and an indescribable number of wildflowers.  By the time August of 2011 rolled around, this hive had produced over 60 lb’s of the most unique honey I’d ever tasted.

Part two of the plan was to get this honey over to my buddy Jason, a great home brewer of the first division.  He was flabbergasted by the amount and quality of the honey.

I left it all with him, and he brewed up what eventually became 15 gallons of mead.

One he left unflavored, the other two, he spiced with vanilla/cinnamon flavor the other, a pinch of cocoa.  Nothing overpowering, just a hint to augment the earthy, complex nature of the mead.

This last weekend, he finished up the bottling, and I can say that all three flavors are delightful.   

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4944_zps4f9c85e2.jpg)

The split goes three ways – 1/3 to Brendan, 1/3 to Jason, and 1/3 to the visionary who put these two together and underwrote the project – that’s me.  I’ll be bringing some to Bonneville to share.
Title: Re: Milwaukee Midget
Post by: wisdonm on February 11, 2013, 09:45:38 AM
Very nice.

I hate to to change the subject, but is this dyno week?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 11, 2013, 10:01:11 AM
Very nice.

I hate to to change the subject, but is this dyno week?

No, I'm behind on that one - a few family concerns I need to address.  The plate is going to Fordboy this week, and I'm still trying to hunt down a used Chevy clutch disc - something there is no real excuse for - they're hardly rare.   

Don, I'll have some of this mead squirlled away for you.
Title: Re: Milwaukee Midget
Post by: wisdonm on February 11, 2013, 10:19:32 AM
Great. I've had some export Polygamy Porter sitting here for you.
Title: Re: Milwaukee Midget
Post by: Tman on February 11, 2013, 10:56:41 AM
Looks like a cool project! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 11, 2013, 03:16:03 PM
Lends new meaning to the phrase: Busy as a bee!!

Hey. . ?  ?   Is this why bees fly like they are drunk?*!*?  :-o

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: wisdonm on February 11, 2013, 03:59:51 PM
Only partly. The other part is they can not fly dynamically. They were designed by the British. Possibly an ancient ancestor of Lucas.
Title: Re: Milwaukee Midget
Post by: Koncretekid on February 11, 2013, 04:15:04 PM
Great. I've had some export Polygamy Porter sitting here for you.
Sounds like a beer that would be popular in Salt Lake City.
Title: Re: Milwaukee Midget
Post by: Tman on February 11, 2013, 04:29:13 PM
Great. I've had some export Polygamy Porter sitting here for you.
Sounds like a beer that would be popular in Salt Lake City.

It's brewed there :roll: :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 11, 2013, 04:34:50 PM
Given that the Utah state flag has a beehive on it, I'm surprised there isn't a larger availability of mead in the state.

Wayno - what's up with that?  :?
Title: Re: Milwaukee Midget
Post by: Glen on February 11, 2013, 04:35:53 PM
Utah has 5 wives Vodka as well. :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on February 11, 2013, 05:53:04 PM
Given that the Utah state flag has a beehive on it, I'm surprised there isn't a larger availability of mead in the state.

Wayno - what's up with that?  :?

I doesn't know.  :| Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 14, 2013, 03:15:34 PM
Re: Intermingling of the Species,  Final Chapter.....

Welllll.....    not quite.......


Midget,

In the dark of last night, in a clandestine foray, south of the cheddar curtain, another co-conspiritor was enlisted to violate the sanctity of individual species......

A former BMC, now Ford-powered racer, daytime engineer, and night-time machinist with a digitally equipted vertical mill has been initiated into the ranks of the faithful: "The Order of the Leaky Labyrinth"   He has sworn his allegiance and was inducted at the rank of:  "Wiggle-pin", second class.

He estimates delivery of BMC/Chivalay sex toy in approximately 7 days.   Attempt to contain yourself.

Over & out,
Rocket J. Squirrel

P.S.  Bullwinkle has "neuter-ized" Boris........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 14, 2013, 03:45:39 PM
Oh no, you don't - this story is just beginning -

Dyno info -
 
It's actually a SF-902, Not a 901
 
500 gallon
 
Spline diameter - 10 spline, 1.375
Pilot nose from front of face - extends 9/32
Pilot length - to base of chamfer/radius - 1 5/32
Front of spline to face - 1 5/16
Back of spline to face - 3 3/8
Spline length 2 1/8
Pilot diameter .582
 
They can make the cable work - I'll need to source a cable ~ 48" long.
 
No exhaust gas metering - I'll need to fab up some sort of an adapter which will afix to the face of the Weber that will fit a 5.030 diameter air horn to monitor air intake - I think I can make that happen - we have some sheet metal stamping equipment here at the shop.
 
Fuel metering is there.
 
Upper radiator hose is set up for -16 - lower 1 1/2
 
Printout is spreadsheet - no provision for graph, but graph paper is cheap enough.
 
They were impressed that I was this serious about it, and very helpful.  I was the lovable penile device today.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2013, 07:12:51 AM
Dyno test prep notes:

Midget,

I'm pressed for time today, added some comments into your text, sorry.....

Oh no, you don't - this story is just beginning -

Dyno info -
 
It's actually a SF-902, Not a 901      No problem there.
 
500 gallon      Shouldn't be an issue at your estimated bhp output.
 
Spline diameter - 10 spline, 1.375
Pilot nose from front of face - extends 9/32
Pilot length - to base of chamfer/radius - 1 5/32
Front of spline to face - 1 5/16
Back of spline to face - 3 3/8
Spline length 2 1/8
Pilot diameter .582         Better to have been SBC rather than BBC, we will just make it work with a proper drive adaptor.
 
They can make the cable work - I'll need to source a cable ~ 48" long.   OK.   I may have enough bits for a pull rod system as I previously used.   Will dig through my bits.
 
No exhaust gas metering - I'll need to fab up some sort of an adapter which will afix to the face of the Weber that will fit a 5.030 diameter air horn to monitor air intake - I think I can make that happen - we have some sheet metal stamping equipment here at the shop.    Having an airbox to adapt your Weber to the S/Flow airflow turbine is essential to validate engine airflow #'s & BSAC.   These #'s need to be captured for serious development.........   Need to discuss minimum airbox (plenum) volume & dimensions.
 
Fuel metering is there.     Think I have a -6 to Weber adaptor or a adaptor line.
 
Upper radiator hose is set up for -16 - lower 1 1/2.    Upper adaptor needs to be a "Y" for flow.   Lower adaptor needs to be tapered rather than stepped, again for flow.
 
Printout is spreadsheet - no provision for graph, but graph paper is cheap enough.    I'll bring my laptop with my spreadsheet & graph program.    Won't be instant information, but it will be faster than graphing by hand.  Can they burn a disc of all the runs?
 
They were impressed that I was this serious about it, and very helpful.   Just goes to show you how serious their average customer is about development...........     I suspect those customers just want a number.  If the number is good or higher than they expected, OK.   If the number is lower, then they probably get:  "What's wrong with your dyno?"

I was the lovable penile device today.

I talked to Pauley d/P about a sprung hub clutch disc for BBC.  Struck out.  All he had was SBC coarse spline and BBC fine spline.

I'm hoping that the mounting bolt pitch circle diameter for the hub of the sprung center, and the BMC flywheel clutch cover PCD, are different enough to prevent a complicated drive adaptor.   See if you can come up with a clutch disc that can be measured, so this is not a last minute thrash.    I'll pull the dimensions off your stock BMC flywheel and put them into A/cad to begin the adaptor design.

I think you might be figuring out why guys garage test their beer selections and don't bother to dyno test their engines........
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 19, 2013, 05:19:54 PM
Midget,

"Wiggle-pin" reports BMC/Chivilay sex toy is now completed.   Requests pickup @ earliest convenience.  Also recommends avoidance of Boris & Natasha.

Over & out
Rocket J. Squirrel
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 21, 2013, 12:32:59 PM
Re: Intermingling of the Species,  Final Chapter.....

Welllll.....    not quite.......


Midget,

"Wiggle-pin" reports BMC/Chivilay sex toy is now completed.   Requests pickup @ earliest convenience.

Over & out
Rocket J. Squirrel

Midget, et all,

Last night, in another clandestine foray, south of the cheddar curtain, to an unspecified location in a chi-town exurb named for a deceased Prince of the Catholic Church, possession of the aforementioned BMC/Chivilay sex toy was transfered from agent "Wiggle Pin", to the duly appointed representative of the Milwaukee Midget.   Control your impulses, photos to follow.......

Over & out
Rocket J. Squirrel

P.S. Can anyone recommend a "Moose Whisperer"??
Title: Re: Milwaukee Midget
Post by: fredvance on February 21, 2013, 12:39:23 PM
They sell Moose slobber beer in Wendover. :-P Tastes like it too.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 21, 2013, 01:05:52 PM
They sell Moose slobber beer in Wendover. :-P Tastes like it too.

Must be made with the local water -  :-P

Given my location, we'll be bringing our own beverages, thankyouverymuch.

Fordboy comes through!  Thanks for the footwork and computedium, brother. 

The next piece will be the hub adapter.

Salt27 sent me a disc to cut up, but unfortunately it turned out to be 1 1/8" splines, rather than 1 3/8".  No biggy - Don, if you want it back, drop me a PM, or I can bring it back with me in August - and yes, there is still aforementioned beer in this for you and your trouble.

Located an aftermarket Flathead disc that is going to work perfectly.

In this sport, it all seems to go back to the flathead, doesn't it?
Title: Re: Milwaukee Midget
Post by: Tman on February 21, 2013, 02:26:54 PM
Thats Moose Drool from MT. Good beer if you like stouts and porters. :cheers:
Title: Re: Milwaukee Midget
Post by: 38flattie on February 21, 2013, 06:29:22 PM
They sell Moose slobber beer in Wendover. :-P Tastes like it too.
In this sport, it all seems to go back to the flathead, doesn't it?

Hmmm, YOU could have the first flathead powered Midget! :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 21, 2013, 07:07:03 PM
They sell Moose slobber beer in Wendover. :-P Tastes like it too.
In this sport, it all seems to go back to the flathead, doesn't it?

Hmmm, YOU could have the first flathead powered Midget! :-D

I recommend a special flathead configuration:  4 Briggs & Stratton 13hp singles, coupled @ the crankshaft in a V4 format, a twin-twin.   Raising stock power 100% = approx 104bhp!

Potential sponsors could include:
Harley-Davidson, Milwaukee Brewing Co, Precision Engine Balancing, Flatheads Forever, the Milwaukee Brewers, and the Arkham Asylum!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: salt27 on February 21, 2013, 07:53:17 PM
Chris,
My apologies, I thought that as far as Chevy splines went all you had to do was count 10 or 26, I didn't even consider diameter.

As to what to do with it, do you shoot skeet?

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 21, 2013, 08:50:38 PM
Chris,
My apologies, I thought that as far as Chevy splines went all you had to do was count 10 or 26, I didn't even consider diameter.

As to what to do with it, do you shoot skeet?

  Don

Actually, Fordboy wants it for his collection.  It's going to a good home.

There are plenty of dynos that use that pattern, just not the one I'm using.  I expect it will some day be happily spinning a SF 902 behind some orphaned Lotus/Cosworth/EuroFord engine derivative at speeds and outputs that would frighten the original engine designers out of their wits.

Thanks, Don!

Hmmm, YOU could have the first flathead powered Midget! :-D

Phil Hill already beat me to it . . .

http://www.tamsoldracecarsite.net/SkivUnknwnMG2.html

The MG T-types were also referred to as "Midgets".

No, the only thing new under the sun is that damned FlatCad you're screwing together!  :cheers:
Title: Re: Milwaukee Midget
Post by: 38flattie on February 22, 2013, 11:20:16 AM
I never would have guessed that!

When is dyno day?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2013, 12:11:08 PM
I never would have guessed that!

When is dyno day?

Phil Hill - 200 MPH club member - went in driving the MG Twin-Cam EX181 - the "Roaring Raindrop".


Regarding the often mentioned, equally often postponed "Dyno Day" . . . ahhhh, yes.

Soon.

I'll be picking up the bellhousing adapter on Tuesday, but I still have to have the drive hub adapter whipped up.  I'm hoping to have it drilled in such a way that it will also fit an MG 1.8, and maybe the K-Series Rover.

Just thinking down the road a bit.

You know, let's set an arbitrary deadline - that way it will give me a goal.

March 13.

But that's only written in pencil.
Title: Re: Milwaukee Midget
Post by: 38flattie on February 22, 2013, 12:21:58 PM
Write it stone Chris! That way, you'll be ready by April 13th! :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2013, 01:53:49 PM
Write it stone Chris! That way, you'll be ready by April 13th! :wink:

Actually, I have other plans on the 13th of April, but this makes for a nice seque -

I've been asked by the MG T Register of New England to be a speaker at the Cecil Kimber Festival that day in Bennington, Vermont.  I'll be speaking on MG's history at Bonneville, and talking specifically about the Midget build.

http://www.nemgtr.org/index.php?option=com_content&view=article&id=267&Itemid=286

Here's the pertinent text -

We certainly hope that you are planning to be with us for the Kimber Festival on April 12-14 in Bennington, Vermont. If you have not registered
yet, please do so now using either the form provide in TSO or on line at nemgtr.org. Registering ahead of time always makes life easier for the event organizers; of course, if you see your way clear to attend at the last minute, please do so.
 
The event opens with a party to celebrate Cecil Kimber’s 125th birthday at the Hemmings Motor News museum right across from the host motel. The museum will have on display Chris Nowlan’s Bullnose, and he will give the opening presentation entitled, “The Morris Motors 11.9 hp M.G. Supersports: A Process of Authentication.” Chris’s research on this car has been extensive ranging from Australia to the UK, and the process is as interesting as the discoveries.
 
On Saturday there will be an array of presentations that should enlighten and entertain everyone in attendance. M.G. has a great tradition of going after speed records. Geoff Wheatley was raised in the shadows of the Abingdon M.G. works, and will be presenting a paper on Brooklands, the track where M.G. scored many victories. Atendees will have their knowledge of M.G. record breaking enhanced with Chris Conrad’s  “Speed on Salt: A Midget Among Giants on the Bonneville Salt Flats.” Chris will start with a bit of history then describe his construction of the M.G. he will run at Bonneville’s Speed Week next summer.
 
The technical side of M.G. will be well covered with two presentations. Hal Kramer’s “Inside the T Series M.G. electric System” should answer some serious questions about what makes our cars go! Roger Morse will discuss a dual circuit brake system for racing as well as road safety.
 
Richard Miller is going to observe an Oxford milestone with “The Morris Motors Cowley Works at 100: From Bullnose to Mini.”  Dave Lawley will do a follow-up on his 2012 paper about M.G. sales literature. Peter Ross owns an M.G. that was raced in prewar America and will share his knowledge of  M.G.s in the USA in the 1930s. Hemmings has been invited to tell us about their publishing in our hobby, past, present, and future.
 
The Kimber Festival will not only honor Cecil Kimber on his 125th birthday but also takes a look at many subjects to enlighten enthusiasts.


So if you're in the Albany/Bennington area the weekend of the 12th-14th of April, please come join us.  

And Wayno, I've been assured by the organizers that they will have Old Speckled Hen available.
Title: Re: Milwaukee Midget
Post by: tauruck on February 22, 2013, 04:38:35 PM
No hijack intended. My buddy has a few of these English cars on his property. It seems he was bitten when he still lived in Denmark.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on February 22, 2013, 04:42:00 PM
MM do you still need the 1 3/8 clutch disk? I might have one lying around, same as top loader.

Ron
Title: Re: Milwaukee Midget
Post by: Ron Gibson on February 22, 2013, 04:53:53 PM
Sorry about that. posted that before I got to the wanted section.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2013, 10:02:52 AM
No hijack intended. My buddy has a few of these English cars on his property. It seems he was bitten when he still lived in Denmark.

Shame on you - hijacking a thread about a Pommy car with a picture of a Pommy car - and no mention of beer!  :wink:

By the way, welcome aboard, Tauruck.  That Ford ute of yours is otherworldly.

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2013, 10:26:01 AM
Re: Intermingling of the Species,  Final Chapter.....

Welllll.....    not quite.......


Midget, et all,

Control your impulses, photos to follow.......

BMC/Chevy dyno adaptor PORN!!   Just released!!

Midget, et all,

I think I'm gonna call this post:
The BAD, the GOOD, and the UGLY. . . . . .          (no reference to Mr. Eastweird intended. . . .)

The BAD:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2465_zpsb4d12f36.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2466_zpseeb5e25e.jpg)
Not too bad after all.  Tight fitting bolt threads required retapping of all the bolt holes as delivered.  Just a minor pita*.

The GOOD:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2468_zps596585c2.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2469_zps27bc5383.jpg)
       Naked plate.                                                                                  Naked plate set on mock-up mule.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2470_zpsb4743497.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2471_zpsd87ebd8e.jpg)
       Another naked view.                                                                       Fully bolted up to mock-up mule.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2472_zps32b868a4.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2474_zps71b424b7.jpg)
       Close-up view of starter bolts.                                                         Close-up view of oil pump cover relief.

All in all, the adaptor plate/sex toy appears to fit up acceptably.

The UGLY:
Well for Spridgets and other inline BMC "A" series engines, there is no "UGLY".   This set-up is going to work as planned.

But, the "UGLY" does impact the Mini-Mavens. . . .      After a protological inspection of an assembled Mini engine/gearbox/transfer case, turns out that there is no way this style of adaptor will work for a "tranny" BMC.   Sorry guys, Minis will need a whole different approach for effective "Intermingling of the Species".   And there doesn't seem to be much need south of the "cheddar curtain", as one shop has an set-up/adaptor already made up.
 :cheers: :cheers: :cheers:
Fordboy

edit was required to try to align pics with captions.  Slim, my session timed out again.  How can I avoid this issue??

Further edit: STILL CAN'T GET PICS TO ALIGN SIDE BY SIDE!   WHAT THE HECK???  NEVER A PROBLEM BEFORE.

ADDITIONAL EDIT: NEVERMIND!!!   MEA CULPA, MEA MAXIMA CULPA. . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2013, 10:38:51 AM
Sha-ZAAAM!

Egghead Junior, that's prettier than a Rainbow Toad in a Magnolia Tree!



Title: Re: Milwaukee Midget
Post by: wisdonm on February 23, 2013, 10:58:39 AM
Will it adapt to a BMC "B"?
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2013, 11:07:33 AM
Will it adapt to a BMC "B"?

Unknown at this time.  I suspect the answer is no, but if you can provide Chris with a bare block to offer up, we can be certain.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2013, 11:17:30 AM
Hey, Don -

No, the bellhousing is not the same, BUT, I'm planning on having the drive hub drilled to mate up to a B flywheel in addition to the Spridget.  I'm thinking of giving Dick a call and see if he can loan me an MGB flywheel to grab the dimensions off of. 

Come the day I rebuild my B engine, all I'll have to do is to get the dimensions off of an MGB bellhousing and have that plate whipped up - which, if I'm not mistaken, will also mate up to the MGC and the Rover V8.

Chris

Title: Re: Milwaukee Midget
Post by: wisdonm on February 23, 2013, 12:02:57 PM
C trannys use a different bell and case, same insides. V-8s use adapter plates. So nothing, B, C, nor V-8 is interchangeable.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2013, 12:37:45 PM
C trannys use a different bell and case, same insides. V-8s use adapter plates. So nothing, B, C, nor V-8 is interchangeable.

Okay, that explains the cross numbering parts interchangability of so many transmission parts. 

I suppose that was to be expected from a company notorious for "badge engineering".  :roll:
Title: Re: Milwaukee Midget
Post by: wisdonm on February 23, 2013, 12:43:15 PM
The C uses the big Healy bell pattern and the V-8 uses a GM pattern. That's why Rovers could use GM automatics.
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 23, 2013, 12:50:30 PM
That and the Rover V-8 was a Buick!  :-o :-o

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2013, 02:57:05 PM
Will, it adapt to a BMC "B"?

Midget, Don,

Does the MGB have a separate bellhousing?   Or is it like the "A" series, with the bellhousing integrated with the transmission case?   A serarate bellhousing would allow a simple "flat plate" adaptor, between the Superflow absorber unit and the "B" bellhousing.   The Superflow absorber unit has both Chevy & Ford transmission mount patterns drilled into it.  Have made several adaptors of this type, notably Jag 3.8/4.2, and Chrysler 392/354/331 Hemi.   Much simpler and cheaper adaptor than what is required for "A" series.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2013, 03:11:50 PM
DYNO HEADER POSSIBILITIES. . . . . . . .

Midget,

Courtesy of the Northern Illinois Mini Maven, here are 2 possibilies available for loan out. . . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2448-Copy_zps6c88e985.jpg)
Set 1: 1 3/8 x 1 1/2 x 1 3/8  LCB   primary length approx 24"

Set 2: 1 1/2 x 1 1/2 x 1 1/2  LCB   primary length approx 24"

Maven thinks he has a set of small diameter (1 1/4 or 1 3/8) Winners Circle 3 into 1, available if they reappear.  Will need to review PipeMax simulation sheets to determine starting sizes/lengths.

edit: What are the sizes/lengths of your current header??

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2013, 06:57:07 PM
Will, it adapt to a BMC "B"?

Midget, Don,

Does the MGB have a separate bellhousing?   Or is it like the "A" series, with the bellhousing integrated with the transmission case?   A serarate bellhousing would allow a simple "flat plate" adaptor, between the Superflow absorber unit and the "B" bellhousing.   The Superflow absorber unit has both Chevy & Ford transmission mount patterns drilled into it.  Have made several adaptors of this type, notably Jag 3.8/4.2, and Chrysler 392/354/331 Hemi.   Much simpler and cheaper adaptor than what is required for "A" series.
 :cheers:
Fordboy

Midget, Don,

http://www.mossmotors.com/Shop/ViewProducts.aspx?PlateIndexID=29012
http://www.mossmotors.com/Shop/ViewProducts.aspx?PlateIndexID=29014

Based on the Moss Motors parts diagrams for  both early and late model MGB/MGC's it looks like the bellhousing is integrated to the transmission case.  That's bad news. . .   the adaptor has to be the more complicated and larger type.  Reasonably large project.   Will it be dynoed with the huffer?

Mock-up parts needed for engineering specs:  Block with crank installed; stock rear block plate & bolts; stock (or race) flywheel and f/w bolts; starter & bolts.

Hope to not derail the "green Speckled Hen" timeline. . . . . .         OK, time for a cold one or two or three. . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2013, 08:15:20 AM
Midget, Don,

http://mgaguru.com/mgtech/clutch/ft_201a.htm

True to Pommey car form, this is far more complicated than it needs to be.  (Cheap cars can be manufactured cheaper, when the mfg is willing to use whatever parts are "over-runs" from other sources.)   There are apparently several pressure plate mounting bolt patterns for MGB, (3 ?), and a couple more if you want to try to include MGC's and possibly MGA's.   Chris, any idea which one corresponds to your "B"?

If you want to include the "B" clutch pattern on the "A" drive plate, (should be no problem. . . ? ?), we will need to have a sample flywheel to measure for the engineering.   Now you know why I had so many drive adaptors @ PHP. . . . . .

Kind of makes you long for the simplicity of a Corvair. . . .   Oh, wait, Corvairs are Chevies. . . . . . :wink:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2013, 08:30:10 AM
Kind of makes you long for the simplicity of a Corvair. . . .   Oh, wait, Corvairs are Chevies. . . . . . :wink:

If I were longing for simplicity, a Chevy would be high on my list.

No, I'm longing for improbable success, and what makes it worse is my conviction that I'm going to achieve it.  :wink:

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2013, 10:03:52 AM
Kind of makes you long for the simplicity of a Corvair. . . .   Oh, wait, Corvairs are Chevies. . . . . . :wink:

If I were longing for simplicity, a Chevy would be high on my list.

No, I'm longing for improbable success, and what makes it worse is my conviction that I'm going to achieve it.  :wink:

Midget,

Ah yes, longing for improbable success. . . . .    kinda like fantasizing about a porn star. . . . . ? ? ? ?

Well, like a modern day Rod Serling, may I submit for your approval:    (Make sure you can control yourself before viewing further. . . . )

Pommey Car Porn from the Twilight Zone, BMC "A" subculture. . . .  

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2449_zps4dfb0b89.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2450_zpscc872538.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2451_zps89882725.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2452_zpsbe46d47b.jpg)
Some pics of a Factory 8 port crossflow iron race head, vintage year ?     According to my sources, first casting type/style.    Unfortunately, head needs serious repairs and porting is in the style of the 60's/70's.   Thanks to the Northern Illinois Mini Maven for access and permission for pics.

Just the existance of this piece lends credence to the tales of special "Factory" bits from BMC for the selected & annoited teams & racers. . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2013, 10:13:10 AM
I knew it - these need a custom cam.  Remember when I was stammering on the phone last night?  Note intake and exhaust arrangement -

front to back -

E-I-E-I-E-I-E-I oh no

Whereas on a stock head we've got

E-I-I-E-E-I-I-E

I knew I wasn't losing my mind.

Ooooh - those ARE sexy!
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2013, 10:13:45 AM
Pommey Car Porn from the Twilight Zone, BMC "A" subculture. . . . Part Deux. . .  

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2453_zps7609b929.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2454_zps5b8cf7b1.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2455_zpsc88fd34b.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2456_zps503131c0.jpg)
More pics of another Factory 8 port crossflow iron race head, vintage year ?     According to my sources, subsequent casting type/style.    Unfortunately, head also needs serious repairs and porting is in the style of the 60's/70's.   Thanks again to the Northern Illinois Mini Maven for access and permission for pics.

Now the tales of special "Factory" bits from BMC for the selected & annoited teams & racers, is starting to become more believable.
 :cheers:  again
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2013, 10:59:46 AM
I'm peeing my pants! 

Is that a FACTORY CASTING NUMBER?
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2013, 11:13:40 AM
Pommey Car Porn from the Twilight Zone, BMC "A" subculture. . . . Part Trois. . .  

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2457_zps0276d613.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2458_zps96dd6c27.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2459_zps75553d44.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2460_zps0e369dc8.jpg)
What happens when you can't have the "Factory" special bits, AND, you have more money than you know what to do with?  This is what.

ALLOY clone of the Factory 8 port crossflow iron race head, style/type 2, vintage year ?   This head is NEW, never run, awaiting only the touch & caresses of a serious BMC pervert.   Porting and valve sizes reflect more current thinking regarding airflow.  Head has accessory bits to fit up Lucas or Tecalemit-Jackson fuel injection, in the style of the 60's/70's timed mechanical fuel injection.   I suspect that any of the 3 of these could be converted to EFI with the proper ECU. . . . . . .          Thanks again to the Northern Illinois Mini Maven for access and permission for pics.

Regarding the EIEI O, valve layout, if you feel strongly about it, change your name to: Old MacDonald!!!

Uhmm, yes, those are factory casting numbers on the tops of the iron heads. . . . . . .    hmmm. . . . . sounds SCTA legal to me.
 
 :cheers:  yet again
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2013, 11:20:04 AM

Uhmm, yes, those are factory casting numbers on the tops of the iron heads. . . . . . .    hmmm. . . . . sounds SCTA legal to me.
 
 :cheers:  yet again
Fordboy

I'll be making an inquiry - it's kinda "iffy", but it certainly won't hurt to ask.  I do know this - I'd have to be certain I could document their pedigree.

I'm not going to be able to get ANYTHING done today . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on February 24, 2013, 11:24:55 AM
I'm beginning to think you guys type with more than two fingers.  :-o Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2013, 11:31:13 AM
I'm beginning to think you guys type with more than two fingers.  :-o Wayno

When something this rare shows up, I use my nose, too . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2013, 11:55:15 AM

Uhmm, yes, those are factory casting numbers on the tops of the iron heads. . . . . . .    hmmm. . . . . sounds SCTA legal to me.
 
 :cheers:  yet again
Fordboy

I'll be making an inquiry - it's kinda "iffy", but it certainly won't hurt to ask.  I do know this - I'd have to be certain I could document their pedigree.

I'm not going to be able to get ANYTHING done today . . .

Pommey Car Porn from the Twilight Zone, BMC "A" subculture. . . . Part Quatre. . .  

Midget,

Perhaps these pics will help your cause.   View the originals on my account @ PhotoBucket.   Thank Freud for motivating me to learn more about photo editing.   Thanks also from me Freud.   I am now able to put a pig's head on all my mom's photos. . .    Don't ask. . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/92e2466a-2d79-4230-a84f-55d6071d1b63_zps856fc877.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/497ecbf0-264c-407a-b15b-64bfbb6c020d_zps91d51199.jpg)
Cropped shots of cylinder head #1.    Clearly shows BMC style part # with a "12G?" AND the word "MOWOG"   Try not to soil your keyboard!!!!!
(http://i1267.photobucket.com/albums/jj549/fordboy628/ced7c841-2c29-4423-b3f2-dceab11ab549_zpsb4ab907d.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/6447ba72-6c93-4c8b-9710-83045e056fa2_zps2281f6b4.jpg)
Cylinder head #2 clearly shows a BMC style part # "128?".   The second pic is less clear.  I can't make it all out, but it appears to be "?OWOG"  Anyhow I know where it lives. . . . .

Cylinder head #1 seems to be the odds on favorite at the moment, due only to lack of rust.   Probably rusted due to some BMC enthusiast's bodily fluids. . . . . .

You are going to need a real BMC historian to ferret out the story on these bits.    You are welcome, I think.  Try not to get sidetracked or dehydrated. . . :wink:
 :cheers: :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Andy Cooke on February 24, 2013, 12:43:10 PM
isn't it a grp5 injected head from '67, or is that too obvious? 

have you trawled this site btw?

http://mk1-performance-conversions.co.uk/mk1_index.htm

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2013, 12:50:25 PM
isn't it a grp5 injected head from '67, or is that too obvious? 

have you trawled this site btw?

http://mk1-performance-conversions.co.uk/mk1_index.htm

Andy

Thanks for that, Andy.  I did come across these two threads -

http://translate.google.com/translate?hl=en&sl=fr&u=http://seventiesgarage.forumserv.com/t3-8-ports.htm&prev=/search%3Fq%3D707%2B1280%2BMOWOG%26hl%3Den%26rlz%3D1C2LDJZ_enUS511US518%26biw%3D1066%26bih%3D532&sa=X&ei=A1AqUajiG-iA0AHVp4GoCw&sqi=2&ved=0CFEQ7gEwBQ

http://www.minimag.co.uk/minimag-forum/showthread.php?t=253
 

The question is if SCTA will let me run it - and I suspect a phone call during the Daytona 500 will only cause somebody to say "no" without even hearing an argument.  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2013, 12:51:10 PM
isn't it a grp5 injected head from '67, or is that too obvious?  

have you trawled this site btw?

http://mk1-performance-conversions.co.uk/mk1_index.htm

Andy

Andy,

I've spent a more than a bit of time on BMC stuff & had never heard of these bits until last Friday.   And, as my handle implies, more of a Ford/Lotus T/C & Cosworth/English Ale enthusiast.   Thanks for the info & the link.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Graham in Aus on February 24, 2013, 05:10:10 PM
OOOH Exotica indeed!  :-D

Andy has pointed you toward Mark Forsters site, a great resource, their forum is probably my second most visited after Landracing.com!

The Downdraft Weslake style is rare stuff indeed, but beware, this stuff has history! Very prone to crack and all sorts of other issues. The MOWOG Arden style non downdraft has been re-tooled and now made for Mini Spares:

http://www.minispares.com/article/Minispares~Diary/Dodd's~Diary/Minispares~New~Arden~8~Port~Head.aspx?96d43742-ec73-4e6c-8fb1-0f58832039fd%7Ccc4d48fc-990b-4c42-8fba-f86ecdbb1b10%7C7eacf00b-ffff-467d-bc16-35b9d90cf002

http://www.youtube.com/watch?v=Jt9xbc1XnBU

I know a few guys in the UK who are very well informed on these heads, particularly if you are trying to rescue an old war horse!

It really depends on what SCTA view as legal for you class I guess.

I also believe you can get there (record) with the 5 port!

Cheers  :cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2013, 09:02:42 AM
Re: EIEIEIEI, Oh Crap!!

Midget/Old MacDonald,

Was doing some research this morning on 8/7 port heads and found this site:

http://www.minispares.com/article/Technical~Information/Engine/ARDEN~8~PORT~ALLOY~HEAD.aspx?22F56378-E9DB-4F9E-824E-9AC72EA62B00%7CA88C17BC-4816-400F-AF5B-9E8B8D7DB344%7CFBDCD2C8-31C3-47B3-BA20-06234D84EDE4

Areas of concern:

Beware—This head is not a straight bolt on conversion and we recommend you use one of the following companies who have experience.

Cooper S Con rods and crankshaft should be used with 1.625” big end.
Journal size---number 2 and 4 con rods will need modifying as the top edge of the bolts may foul the special camshaft, which has a non standard valve sequence. On Keith Dodd,s road use 8 port car the standard A-Plus 1.75 con rods and crank were used by modyfing the con rods and bolts on one side only.Machining 2mm from bolt head area and recut radius-modify top of bolt. See or apply for diagram.   Yikes!!!!

On the positive side:

The nominal 16cc combustion chambers are left in a basic shape with enough metal for those with the latest advanced ideas of shape to apply them and create the correct compression ratio for the desired use. Valve and seat material specification allows use of unleaded petrol.

The revolutionary 8-port concept took the racing world by storm and when  Alec Poole took the 1000cc class and championship in 1969 in the Arden car, BMC Special tuning who were developing a cast iron 8 port item decided it was the way to go and dropped their version and commissioned 200 Arden 8 port alloy heads which were fully homologated under FIA regulation amendments as “Eight port head; Part No C-AEG612. These heads were sold by ST Abingdon under part number C-AHT346.

Not proposing a change, just an informational addition to this Pommey Car Porn deviation to the normal thread line. . . . :wink:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2013, 09:31:51 AM
Can't use it anyway - Rule 5.E regarding production based entries, including GT, states -

"Cylinder heads are limited to original number of valves and port configuration".

So unless you have a mathmatical formula that can prove that 5=8 . . .

Well, that was a fun weekend of tail chasing.

Title: Re: Milwaukee Midget
Post by: gkabbt on February 25, 2013, 10:35:37 AM
Can't use it anyway - Rule 5.E regarding production based entries, including GT, states -

"Cylinder heads are limited to original number of valves and port configuration".

So unless you have a mathmatical formula that can prove that 5=8 . . .

Well, that was a fun weekend of tail chasing.



Chris,

Point to ponder:
Run your current setup in I/GT this year and and then next year stepup to I/MS and run this new head.

Current record:
Engine   Entry Name                   Driver          Date  Speed
I           Hornbrooks Rocinante     C. Hornbrook 8/95  150.181

As I said, Point to ponder.

Gregg
     
 

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2013, 10:49:26 AM
Can't use it anyway - Rule 5.E regarding production based entries, including GT, states -

"Cylinder heads are limited to original number of valves and port configuration".

So unless you have a mathmatical formula that can prove that 5=8 . . .

Well, that was a fun weekend of tail chasing.



Chris,

Point to ponder:
Run your current setup in I/GT this year and and then next year stepup to I/MS and run this new head.

Current record:
Engine   Entry Name                   Driver          Date  Speed
I           Hornbrooks Rocinante     C. Hornbrook 8/95  150.181

As I said, Point to ponder.

Gregg
     
 



Gregg - that is a good point, and in addition to the better head, Modified Sport would let me aero up the car, at which point I would likely convert it to a Sebring Sprite . . .

http://www.sebringsprite.com/pricelist.html

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2013, 11:47:45 AM
Can't use it anyway - Rule 5.E regarding production based entries, including GT, states -

"Cylinder heads are limited to original number of valves and port configuration".

So unless you have a mathmatical formula that can prove that 5=8 . . .

Midget,

Since UK now uses metric system and US still uses miles, I would argue that since 5 miles ~ equal to 8 kilometers, (1Km is equivalent to 0.6214 miles), so then, 5 is equal to 8 in this instance, then extrapolating because the engine is what the car uses to cover distance, cylinder head an integral part of engine, number of ports would then be in a state of equilibrium in the miles to kilometers conversion continuum.   Etc, etc,. . . . .

Happy to oblige!!!
Mathboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2013, 12:09:07 PM
Can't use it anyway - Rule 5.E regarding production based entries, including GT, states -

"Cylinder heads are limited to original number of valves and port configuration".

So unless you have a mathmatical formula that can prove that 5=8 . . .

Midget,

Since UK now uses metric system and US still uses miles, I would argue that since 5 miles ~ equal to 8 kilometers, (1Km is equivalent to 0.6214 miles), so then, 5 is equal to 8 in this instance, then extrapolating because the engine is what the car uses to cover distance, cylinder head an integral part of engine, number of ports would then be in a state of equilibrium in the miles to kilometers conversion continuum.   Etc, etc,. . . . .

Happy to oblige!!!
Mathboy

 :roll:

You know, these tech inspectors may have been born at night, but they weren't born last night.
Title: Re: Milwaukee Midget
Post by: gkabbt on February 25, 2013, 01:24:23 PM

Gregg - that is a good point, and in addition to the better head, Modified Sport would let me aero up the car, at which point I would likely convert it to a Sebring Sprite . . .

http://www.sebringsprite.com/pricelist.html



Kind of what I was thinking as well and the reason I suggested it.
With the better aero mods as well as the head, do you think it would be in the record territory for I/MS?

Gregg
Title: Re: Milwaukee Midget
Post by: Andy Cooke on February 25, 2013, 03:05:33 PM
My guess is that you wouldn't have a problem with conrod to cam clearance with the short stroke crank   :evil:

Andy

Trapped between the Hook Norton and Wychwood breweries..  :cheers: (not too near to the Wyre Piddle Brewery)
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2013, 05:34:19 PM
My guess is that you wouldn't have a problem with conrod to cam clearance with the short stroke crank   :evil:

Andy

Trapped between the Hook Norton and Wychwood breweries..  :cheers: (not too near to the Wyre Piddle Brewery)

Good point!!

If I ever get to the UK, count on a visit to Wychwood brewery. . . . .    (So many ales, so little time. . . . .)
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2013, 05:47:58 PM
My guess is that you wouldn't have a problem with conrod to cam clearance with the short stroke crank   :evil:

Andy

Trapped between the Hook Norton and Wychwood breweries..  :cheers: (not too near to the Wyre Piddle Brewery)

Oooh - just up the pike from the home of Hobgoblin - Your international beverage cred with Fordboy just increased five fold!  

Caution, don't get too specific with your location - you might wind up with a visiting Illinisian.

I think you're right on that account - the rods I had made don't have a lot of extra meat hanging off of their big ends, and the crank has a considerably shorter throw than a 1275.

But I'm thinking if I indeed go this route, I'll be looking to source an A+ block out of a Marina or something.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on February 26, 2013, 03:15:52 AM
Oooh - just up the pike from the home of Hobgoblin - Your international beverage cred with Fordboy just increased five fold!  

Caution, don't get too specific with your location - you might wind up with a visiting Illinisian.

I think you're right on that account - the rods I had made don't have a lot of extra meat hanging off of their big ends, and the crank has a considerably shorter throw than a 1275.

But I'm thinking if I indeed go this route, I'll be looking to source an A+ block out of a Marina or something.

good point, Hotnuts found out and turned up on my doorstep one day  :-D  He didn't get the brewery tour, but we have organised a P-up there through work.

If you think you're going A+ it might be worth getting one in stock, they weren't fitted into 'classics' and you just don't see that type of car on the road any more.  A few years back the scrappies were full of them.  That said, I'm not sure how much of an improvement you'd get from one. 

Andy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2013, 05:15:52 AM
Hmmm. . . . . .    Wychwood's Hobgoblin or Moorland's Old Speckled Hen?   Why is life filled with difficult choices. . . . . like fantasizing about which cylinder head you would use if you were able. . . . .    rules wise AND wallet wise.   At this point, I'm thinkin' maybe the wallet rules.   Eh, Doctor Goggles, any advice for your dimunitive friend from "Beerhaven"?

If, in fact, wallet issues are resolved, class rules issues are resolved, fantasy issues resolved, the cylinder head I would use would be the BMW K100RS.    Since this conversion has been already accomplished, some critical bits might be available for purchase rather than having to fabricate every stinkin' nut and washer. . . . .      Sorry, no pics.   Still just a fantasy rolling around in my melon.   (Did I mention I have a "Bavarian" brother-in-law?   Possible co-conspiritor. . . .)

Occasionally though, some of the fantasies escape the confines of my melon, and actually make it to metal.    BMC/Chivalay dyno adaptors. . . reduced speed ratio cog belt water pump drives. . . . . .     nothing too evil. . . . .

Pommey Car Porn from the Twilight Zone, BMC "A" subculture. . . . Part Cinq. . . . Final Chapter.               maybe. . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2464_zpsc71c7e4f.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2463_zps9b0eeea0.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2462_zpse00c1c27.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2461_zpsa335aafb.jpg)
Pics of an ALLOY, crossflow 7 port BMC head.   Unsure of Manufacturer.   Keeps the vaunted 3 exhaust port configuration.   This design is so well thought out that the spark plugs cannot be changed with the carbs bolted on the mounting flanges. . . .      Porting and valve sizes reflect more current thinking regarding airflow.  Head is cast to accept Weber/Dellorto carbs, but could be setup for mechanical fuel injection or EFI, with the proper ECU. . . . .     Thanks again to the Northern Illinois Mini Maven for access and permission for pics.

Welcome to Fahntasie Island. . . . . .     Don't address me as Mr. Roarke, Ricardo or . . . Tattoo. . . . .
 :cheers:
Mr. Serling

P.S.  Someone thoughtful opined that "One man's heaven is another man's hell . . . ."   Just an observation.
P.P.S.  I think NIMM has a BMW cylinder head sitting on the shelf in his lair. . . . . . . . . . .                                  to be continued. . . . . . . .
Title: Re: Milwaukee Midget
Post by: Graham in Aus on February 26, 2013, 07:12:11 AM
OK, if the wallet issue is addressed and I/MS is in the offing, why not KAD?

(http://sphotos-b.ak.fbcdn.net/hphotos-ak-prn1/150082_598652180161944_1976430966_n.jpg)(http://sphotos-d.ak.fbcdn.net/hphotos-ak-ash4/469624_574300402597122_632495519_o.jpg)

http://www.kentautodevelopments.com/shop/product/kad-16v-cylinder-head-kit-race

http://www.youtube.com/watch?v=hMjRwq5b7g0

Just for Fordboy, in case you hadn't seen this before!  :-D

Cheers  :cheers:

(Dreamin! Graham)

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2013, 08:10:04 AM
Me likey. . . . .     Can I get one in Olde Speckled Hen green?  :roll:

Thanks Graham, for the kink, er, link and the fahntasie. . . . .
 :cheers: :cheers: :cheers:
Fahntasieboy

BTW:  Watched the video on youtube. . . .   178bhp @ crank from 1380cc's = 128.98bhp/litre on L1 cams. . . . and power was still climbing @ 8500rpm.
113lb/ft TQ @ 6500rpm = 202.35 psi BMEP (13.96 bar);   111lb/ft TQ @ 8500rpm = 198.77 psi BMEP (13.71 bar);  very good with L1 cams.


999cc would be ~ 129bhp, more certain with full race spec cams. . . . . .
1498cc would be ~ 193bhp. . . . . . .         (Just dreamin' of course. . . . . )   sans blower. . . . . . . . .  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2013, 08:53:05 AM
Midget,

http://www.7ent.com/categories/fortech-racing-components.html?sort=featured&page=7

This is what I'm thinking about. . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on February 26, 2013, 10:26:13 AM
Chris, if you cut the beer budget for a month you can afford that head. Heck, only $7,000.

Ask Mrs. Midget, I'm sure she can skip the rent for a month or two.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on February 26, 2013, 11:05:27 AM
This recently released secret video of Chris after the last dyno session.

(https://i.chzbgr.com/maxW500/7085957888/h6A663FFD/)
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2013, 11:17:03 AM
This recently released secret video of Chris after the last dyno session.

Actually, looks more like how I felt. . . . .      I recall that Chris was very calm, in retrospect, perhaps stunned calm. . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 26, 2013, 04:42:55 PM
Sorry guys, I just caught up on my reading on the thread... you need to step back, re-read the GT rules... without mixing in the production rules.  Engine swaps are permitted within the manufacturers array of engines... as long as they were used by the manufacturer in an automobile.  Does not specify year... or if engine was used in 500 vehicles, just that it is the manufacturers automobile engine.  Did they use that head on anything, even a factory race engine?   
So now go read engine swaps, not production engine requirements....  :-o GT is a special case... production body, not necessarily production engine.
Sorry, I probably just cost you a lot of money....
for that you owe me a beer  :cheers:
or I owe you one  :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2013, 07:50:51 PM
Well, it's not the engine that's in question, it's the head. 

The MOWOG 8 port casting is a race part intended for the A-block and if I'm not mistaken, was granted homologation status with FIA for use in Minis, but was never sold in a car, nor even attached to an engine which came from the factory.

Seeing as I have NOT done an engine swap, it's my reading of the rule that the restriction regarding port configuration in production, the overarching rule category in which GT falls into, prevails.

Now maybe I'm letting the rules have too much influence over my otherwise contrarian existence, and I'll drop an e-mail tonight to the rules folks, but I'm thinking that this is a no-go.

I want to eventually DO an engine swap, and I'll be looking at the MG Rover K-series engine with DOHC's, which, as you point out, is clearly legal in GT.  In fact, I think a solid argument could be made for a Coventry Climax engine in this - Jaguar bought Coventry in the early '60's, and they merged with BMC a little later.

There is potential for some interesting options in this thing, and while I'll check out all of those options, for the time being, I'm content to see what this Formula 2 spec A series will pump out.

And Stainless, the first round's on me.  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 26, 2013, 10:31:46 PM
My bet is if it says MOWOG on the casting, and on the block and on the tranny you should have a legal part.  If it is not made by someone else, it is a factory part and should be good.  Read 4.N again then remember you can have a swap in GT, but you don't have to.
Title: Re: Milwaukee Midget
Post by: Stan Back on February 26, 2013, 11:06:22 PM
It's such a small car.  Think about this option -- You'd think that dropping it out of a (small) plane would not be that much of an investment.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2013, 11:21:45 PM
It's such a small car.  Think about this option -- You'd think that dropping it out of a (small) plane would not be that much of an investment.

http://www.youtube.com/watch?v=fIF9ys-hJn0

 :wink:

Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 27, 2013, 12:18:37 AM
Chris, if you cut the beer budget for a month you can afford that head. Heck, only $7,000.

Ask Mrs. Midget, I'm sure she can skip the rent for a month or two.


7K?......... er, that's about 6.5K collectable value innit?

all I know is there'd be a few string-back gloves going backwards and forwards pretty fast over those pictures....... :roll: :roll:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 27, 2013, 12:48:35 AM
My bet is if it says MOWOG on the casting, and on the block and on the tranny you should have a legal part.  If it is not made by someone else, it is a factory part and should be good.  Read 4.N again then remember you can have a swap in GT, but you don't have to.

Am I putting the proper emphasis on the intent of your statement?

Chris, if you cut the beer budget for a month you can afford that head. Heck, only $7,000.

Ask Mrs. Midget, I'm sure she can skip the rent for a month or two.


7K?......... er, that's about 6.5K collectable value innit?

all I know is there'd be a few string-back gloves going backwards and forwards pretty fast over those pictures....... :roll: :roll:



Yeah, yeah, yeah, yeah, yeah . . . . .

Tell you what, Gogs - I'll make you a deal.  Pull the donk, ship the SOS to the Raj Mahal, I'll broker that Menard engine out of Indiana for you, we'll all get together a week before Speedweek at Wayno's, bolt it in the tank, and then I'll buy that casting - fair enough?  :-D
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on February 27, 2013, 08:33:53 AM
Party at my house.  8-) Wayno  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 27, 2013, 09:41:46 AM
MM. I think you've got it... anything automotive that MOWOG produced is legal in a MOWOG GT car.  Anything they didn't produce puts you in MS.  Be sure to phrase your question to the SCTA correctly.  We crossed this bridge in the late 70s with the Abarth... the reading of the class rule was the same pertaining to engine swaps. 
GT is a unique production class.  If you were running a Corvette, you could put any bowtie part on any bowtie engine and put it in your bowtie Corvette....

James.. if you drag the SOS here let me know early so I can get my stuff done in time to come help.... or drink Wayno beer  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2013, 08:17:57 AM
Midget,

Is this the cam cover/block style with the tensioner?   Is this the A+, the "improved" version?
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2445_zps53855b01.jpg)

Also from Fortech site:
1/ Windage tray installation notes    http://www.7ent.com/pages/articles-tech-tips/windage-tray-installation.html
2/ Billet distributor plug                   http://www.7ent.com/categories/fortech-racing-components.html?sort=featured&page=2
3/ Steel main cap set                      http://www.7ent.com/categories/fortech-racing-components.html?sort=featured&page=5

And somewhere in my internet searching I found someone with bits for restoring tiiming chain fit on line bored/line honed blocks.   Will post link at a later time, after I figure out who it was.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2013, 09:12:53 AM
That's the one - I think it uses a tensioner similar to the MGB, and it is an "improvement" - without doubt.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on February 28, 2013, 05:44:07 PM
That's the one - I think it uses a tensioner similar to the MGB, and it is an "improvement" - without doubt.

Will be bringing that set up with me to Bonneville in my hand luggage!  :-D

Or can send sooner if you wish!

Graham
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2013, 11:49:01 PM
That's the one - I think it uses a tensioner similar to the MGB, and it is an "improvement" - without doubt.

Will be bringing that set up with me to Bonneville in my hand luggage!  :-D

Or can send sooner if you wish!

Graham

I'd be happy to get my hands on one, but I THINK there's a difference between a Mini front plate and a Midget plate.  The one that fits the Marina will fit, because it has the motor mount tabs on it . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Marinaengine_zps00b214cb.jpg)

Graham, if this is what you have, and you're coming to Speedweek, I'll take it, and I'll buy you dinner.  :cheers:

Thanks!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2013, 11:01:55 AM
Midget,

Thanks for the visit!   Hobgoblin was good, sorry the Lakeshore Lager was a bust. . .    Well, batting .500, need to do a better selection process.
1 :cheers: out of 2,
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2013, 05:54:43 PM
Well, it's not the engine that's in question, it's the head. 

The MOWOG 8 port casting is a race part intended for the A-block and if I'm not mistaken, was granted homologation status with FIA for use in Minis, but was never sold in a car, nor even attached to an engine which came from the factory.

Seeing as I have NOT done an engine swap, it's my reading of the rule that the restriction regarding port configuration in production, the overarching rule category in which GT falls into, prevails.

Now maybe I'm letting the rules have too much influence over my otherwise contrarian existence, and I'll drop an e-mail tonight to the rules folks, but I'm thinking that this is a no-go.

I want to eventually DO an engine swap, and I'll be looking at the MG Rover K-series engine with DOHC's, which, as you point out, is clearly legal in GT.  In fact, I think a solid argument could be made for a Coventry Climax engine in this - Jaguar bought Coventry in the early '60's, and they merged with BMC a little later.

There is potential for some interesting options in this thing, and while I'll check out all of those options, for the time being, I'm content to see what this Formula 2 spec A series will pump out.

And Stainless, the first round's on me.  :cheers:

Midget,

I was pretty sure I wasn't nuts. . . .       screw loose, perhaps. . . .       unique viewpoint, definitely.    For your perusing pleasure. . . . .

http://en.wikipedia.org/wiki/Rover_K_engine

Variants include:
1100  (1120cc)
DOHC K16 16-valve, MPI, 75 hp (55 kW)

1400  (1396cc)
DOHC K16 16-valve, SPI, 90 hp (66 kW)
DOHC K16 16-valve, MPI, 82 hp (61 kW)
DOHC K16 16-valve, MPI, 103 hp (76 kW)

1600  (1588cc)
DOHC K16 16-valve, MPI, 109 hp (80 kW)
DOHC K16 16-valve, MPI, 111 hp (82 kW)

1800  (1795cc)
DOHC K16 16-valve, MPI, 117 to 120 hp (86 to 88 kW)
DOHC K16 16-valve, MPI, 136 hp (100 kW)
DOHC K16 16-valve, MPI, VVC, 145 hp (107 kW)
DOHC K16 16-valve, MPI, VVC, 160 hp (118 kW)
DOHC K16 16-valve, MPI, turbocharged, 150 to 160 hp (110 to 118 kW)
DOHC K16 VHPD - Very High Performance Derivative 16-valve, MPI, 177 hp (130 kW) or 192 hp (142 kW) (Lotus version) (Uses VVC unique cylinder head casting (similar to VVC casting), has big valves, but with fixed cam timing - No development input was requested from Rover)
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Andy Cooke on March 03, 2013, 05:21:08 AM
I can understand why a K series would be attractive engine to modernise a midget, but I'm a bit suspect about racing one, it might be worth delving deeper into the Rover/MG/Honda catalogue before making that decision.  Are you looking for a certain capacity?  Would the 4.6L Cobra engine fit  :evil:

btw, can you get this over there?

http://www.theakstons.co.uk/Ales/Old-Peculier/
or
http://siba.co.uk/2011/11/hook-norton%E2%80%99s-double-stout-the-best-in-europe/
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2013, 07:10:44 AM
I can understand why a K series would be attractive engine to modernise a midget, but I'm a bit suspect about racing one, it might be worth delving deeper into the Rover/MG/Honda catalogue before making that decision.  Are you looking for a certain capacity?  Would the 4.6L Cobra engine fit  :evil:

btw, can you get this over there?

http://www.theakstons.co.uk/Ales/Old-Peculier/
or
http://siba.co.uk/2011/11/hook-norton%E2%80%99s-double-stout-the-best-in-europe/

Did a quick ratebeer.com search:

Theakston's Old Peculier is supposed to be "generally available" bottled and in casks.   That means: large cities & specialty brewpubs, OR, large cities & specialty liquor stores specializing in European imported beers.    Very highly rated (95 OF 100) in it's category.   Will have to give it a go.   Will report back.

Hook-Norton's Double Stout was not found & not rated, most likely NOT AVAILABLE here in the US.  Too bad, sounds like a winner to me.

The K series engines appear to have some issues, as do all engines.   The trick, as always, is to pick engine types based on the "best potential" for power production, coupled with the fewest number of engineering "flaws".   AND, somehow determining & eliminating ahead of time, those engine types with "flaws" that are "fatal" at racing output levels. . . .

Sure sounds easy, doesn't it?

At this point I don't know enough about the K series to either recommend or condemn them.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 03, 2013, 01:26:50 PM
Well, it wouldn't be the first K-series on the salt -

Terry Kilbourne drove this "time only" entry in '97.  1.5 liter, turbo, 330 hp on gas -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/13750003.jpg)

Granted, the resources of Rover were brought to the table, but I think a NA 1 liter could be chiseled out of the 1400 dohc and be competitive.

Either way, this is over the horizon.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2013, 03:24:04 PM
Did a quick ratebeer.com search:

Hook-Norton's Double Stout was not found & not rated, most likely NOT AVAILABLE here in the US.  Too bad, sounds like a winner to me.

Sure sounds easy, doesn't it?

 :cheers: :cheers: :cheers:
Fordboy

Whoops!   Did a further and more thorough search on ratebeer.com and it popped up.   Availability should be the same as the Old Peculier. Have to give it a go.   Will report back after sampling.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on March 04, 2013, 04:59:15 PM
You guys get to try any of the Crow Peak yet?!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 04, 2013, 07:20:21 PM
You guys get to try any of the Crow Peak yet?!

Trent -

First off, THANK YOU for the "assembly lube".  It has been buried toward the back of the "Norge of Varietals", and I have reserved one each of the Canyon Cream Ale (top notch), 11th hour IPA (which I'm saving for an appropriate 'thrash"), and the Pile-O-Dirt - a first division Porter - for Fordboy.  If I had had my ducks in a row, they would have already run the gauntlet of the Cheddar Curtain.  Alas, my forgetful nature deprived my MATHCAR mentor of what are 3 delightful Black Hills brews, for which I must make amends.

This stuff is intended to be shared, and the two I've had are delightful.

Thanks again!

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 04, 2013, 07:34:29 PM
Working for the red queen at the moment.   Kitchen appliance repairs. . . . .

Can recommend Tyranena Brewing Co's "Chief Blackhawk Porter"

Gotta go,
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 05, 2013, 11:41:53 PM
My latest column is up - some observations on the British car community.  Some say it's dying - I say it ain't.

http://www.mossmotoring.com/a-bright-road-ahead/



Title: Re: Milwaukee Midget
Post by: Peter Jack on March 06, 2013, 06:38:38 AM
Another winning article Chris. You do have a knack for writing.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2013, 06:49:26 AM
Midget,

Got a call from Northern Illinois Mini Maven yesterday afternoon.    He has dug out a set of Winner's Circle small tube 3 into 1 mini headers.   (Sorry, no photos)   #'s 1 & 4 are 1.375" dia, and #2/3 is 1.50" dia, length unmeasured.    These are available for the dyno session if you wish, and he probably won't want your firstborn in exchange. . . . .

Also:  I had already spoken to Winner's Circle about 3 into 1 headers.    They are no longer in production.   According to Rob, demand ceased with the end of competitive Spridget racing in SCCA classes.   The only current offerings are LCB types, mostly by Maniflow in the UK, the same as most other suppliers.   According to Rob, most Spridget racers are now running in Vintage, where they are running "soft" 1275 race engines with a "wide" torque band and less top end bhp, in a quest for reliability. . . . .      Perhaps there are some sets available used?    If, in fact, 3 into 1 performs the best on the dyno.

Have also located Al Varacins, through the Mini Maven.    Turns out he resurfaced in Wilmot, WI.    And he still makes very nice custom headers, according to M/M.   But this is getting too far ahead.

Any luck on the MGB flywheel?

Dyno day work list/priority list to follow in short order.

And finally, picked up some Shock Top seasonal brew yesterday.   Honeycrisp Apple Wheat.   Tasted akin to the Hive Initiative Honey Mead, very sweet with a pleasant after taste.   Almost overwhelming Honeycrisp Apple flavoring, Jr is in heaven with the taste.   I would find it refreshing on a hot summer day.    It would also appeal to someone who doesn't like the "taste" of beer, or wants an alternative to something full bodied.    I give it an 80 out of 100 for the style and had 2. . . . .
 :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2013, 10:21:25 AM
That other MM - what a sweetheart!

True about the essential demise of Spridgets in SCCA.  I went to the June Sprints in 2009, camera in hand, in an attempt to get some decent detail photos of how Spridgets are typically caged.  300 cars gridded that weekend - one Midget and an MGA.

There were more Corvairs than MGs.



Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2013, 01:49:00 PM

There were more Corvairs than MGs.


Midget,

Seems right to me!!   Well, as long as you don't want to stop or slow down. . . . .   (Yenko Stingers have 4 wheel drum brakes, how quaint. . . .)

Preliminary Dyno prep checklist attached as PDF.   Please review and send additions, suggestions, changes, etc, etc.   There are always some. . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: wisdonm on March 06, 2013, 02:02:43 PM
Chris, I'm back from my excursion to the land of tequila powered calendar makers, so if you need manpower, let me know.

We really should do McBobs.   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2013, 02:53:29 PM
My latest column is up - some observations on the British car community.  Some say it's dying - I say it ain't.

http://www.mossmotoring.com/a-bright-road-ahead/


Midget,

Insightful column, as usual.   Of course the breed isn't dying, dyno adaptors are still being made. . . . .

Wheezing from lack of airflow, maybe. . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2013, 04:31:10 PM
Don - Yes to McBobs, but I'm insisting on either before or after the Leprechauns have made their pilgrimage on the 17th - I try to avoid amateur night in Celtic drinking establishments.  It's a self preservation strategy. 

Actually, let me know when the next Brew City Road and Track Timing Association Flying Circus meeting occurs - I owe Dick Luening a couple of beers.  He came through for me today with an MGB flywheel, which is on its way to Fordboy, who will draw up the print for the drive hub for both a 1275 and a 1.8.  That way, come the time I rebuild/build up the MGB engine, I'll be one step closer to dialing it in on the dyno. 

Geo - the magazine has arrived - brilliant!  Thanks a ton for that.

PJ, thanks for the kudos - it's been a good discipline staying on top of a pseudo-monthly column.

Fordboy - okay, got the sheet.  That tentatively looks like an aggressive schedule, but we'll make it happen, and I'll begin preparations tonight. 
Title: Re: Milwaukee Midget
Post by: Tman on March 06, 2013, 05:34:16 PM
New Years and the 17th, both amateur nights.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2013, 06:33:51 PM

Fordboy - okay, got the sheet.  That tentatively looks like an aggressive schedule, but we'll make it happen, and I'll begin preparations tonight.  


Midget,

Yes dyno day looks aggressive, but it will just depend on how many gremlins we encounter.   Hopefully, none.

Once the cam is run-in and the valve springs are changed, etc, things like jet/emulsion tube/ignition timing changes tend to go pretty quickly.   Unless the carb is a total can of worms, and it should not be, I want to be realistic and conservative.   We are not inventing the wheel here. . . . .

Regarding the pre-dyno session checklist:  There is still lots to do, all on a self-determined schedule.   Once all the adaptors/linkages/bits are finished & trial fitted, is the time to book the dyno session.   All that will remain to do is to gather any supplies, tools & headers.

Hey, how about a pic of the jewel with the adaptor plate bolted to its' a**?

So you want to have an engine/dyno shop in your golden years??   I'll ask you again after the dyno session. . . . . .

I think I want to be a Cicerone when I grow up. . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2013, 06:50:45 PM
I think I want to be a Cicerone when I grow up. . . . . . .

I'd like to get this thing on the salt before then . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on March 06, 2013, 07:00:25 PM
I think I want to be a Cicerone when I grow up. . . . . . .
 :cheers:
Fordboy

After following this build diary, I believe Chris has already accomplished that.

 :cheers: Don
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 06, 2013, 08:58:18 PM
If anyone is in Wichita for my Birthday one of the local Breweries has 5 stouts they are debuting, at least 3 maybe 4 are barrel aged, at least one on nitro.  Had a couple of nice porters aged in a Bulleit  Rye and Bourbon barrels for their anniversary last Saturday.  After lunch today we stopped by to see if anything was left... still had the Rye aged porter, still yummy.
back to business
Nice article Chris
Wow, you do have a lot to do before dyno day....
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2013, 09:44:20 PM
Midget,

I want to calculate the torque peak based on header pipe diameter, prior to your selecting possibilities for dyno trial.

For the current car header set & other headers that you have, what I need to get started:

1/   Primary pipe O.D.  &  wall thickness/gauge
2/   Primary pipe centerline length, approximation OK
For attached collectors:
3/   Collector pipe O.D. & wall thickness/gauge
4/   Collector pipe centerline length, approximation OK

I already have the data from the other pipes from Mini Maven.

BTW: I'm predicting your ultra-long rod will pull the torque peak & bhp peak closer together. . . . . .    It will be interesting to see how close the results will match-up. . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 07, 2013, 12:18:38 AM
Midget,

I want to calculate the torque peak based on header pipe diameter, prior to your selecting possibilities for dyno trial.

For the current car header set & other headers that you have, what I need to get started:

1/   Primary pipe O.D.  &  wall thickness/gauge
2/   Primary pipe centerline length, approximation OK
For attached collectors:
3/   Collector pipe O.D. & wall thickness/gauge
4/   Collector pipe centerline length, approximation OK

I already have the data from the other pipes from Mini Maven.

BTW: I'm predicting your ultra-long rod will pull the torque peak & bhp peak closer together. . . . . .    It will be interesting to see how close the results will match-up. . . . .
 :cheers:
Fordboy

 :roll:

Dude – you’re kidding me.  You couldn’t have asked me this before I took a shower?  :|

An hour ago, I was out in the garage mocking up the aforementioned headers and an alternate intake manifold. 
 
I feel like a census taker for William the Conqueror.  “The Doomsday Book” gets thicker and thicker. 

Bloody Normans and their databases . . .



Okay – the dyno adapter – all the bolts line up – the only exception being the one that interferes with the starter.  This attaches to the bellhousing of the dyno, so either a shorter cap screw is in order or perhaps a stack of washers.  The dyno we’re using has a starter, so I need not clearance the adapter -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5048_zps2ed1f48e.jpg)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5050_zpsb482511b.jpg)

This is the header I originally bought.  It’s a Peco, pretty much a cheapo street unit, 3-into-1.  It fits, it doesn’t leak, and this will be our starting point on Dyno Day -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5051_zpse7450513.jpg)

The intake is a short Maniflow unit I picked up off of E-bay a while back.  The flanges are larger than the longer TWM manifold I’ve been using, so if the header flanges clear this, they’ll clear the TWM.  Will we use it?   :?  Maybe?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5052_zps1bab8546.jpg)

This is the LCB header – “Long Center Branch” - that my buddy Matt Meixner is loaning me.  If you will note, it has no collector – it was introduced and reintroduced to the tarmac at Road America on the Carousel and Canada Corner repeatedly and therefore is in need of a weld up.  So once I have the primary pipe lengths, the diameter, the gauge, the primary pipe centerline lengths, the impending Pontiff’s hat size, a pony and tickets to see Van Halen, we can make it any length we want.  In short, I have no idea what length it originally was, or the diameter.  I’ll get you the numbers, and maybe the Pipemax program can ferret out a suggestion.

Capital Maibock tonight - leftovers from my sisters this last weekend.

Meah . . . it's wet.

Stainless - thanks for that.  Enjoy your birthday.  Your stature is clearly higher then mine if your local brewery creates 5 beers in your honor.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 07, 2013, 12:50:20 AM
Chris... everybody parties on my birthday... R. W. Patrick Steele.... 5 new stouts is not really overkill for a regular customer....

The LSR B & B is available for most dates.... we have an opening for 2 almost always... forum members should PM or call for availability
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2013, 07:19:47 AM

 :roll:

Dude – you’re kidding me.  You couldn’t have asked me this before I took a shower?  :|

An hour ago, I was out in the garage mocking up the aforementioned headers and an alternate intake manifold.  
  
I feel like a census taker for William the Conqueror.  “The Doomsday Book” gets thicker and thicker.  

Bloody Normans and their databases . . .

 :cheers:

Midget,

Hey!  Did I say jump?  Or right now?      Calm down, when you get a chance is fine.   I understand showers, beverage consumption and self-imposed deadlines.    AND, believe me, I DON'T WANT TO KNOW WHAT YOU DO IN THE SHOWER!!!!

Ahem,   thanks for the assembly pics.     Pre-dyno porn for all the voyeuristic racers following along.

Not one drop of Norman blood. . . .       hence, I prefer to think of myself as a "planner". . . .   though I am partial to databases. . . . .

"I love it when a plan comes together."   Col. J. (Hannibal) Smith        Me too. . . .

Sorry, no suds review from last night.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2013, 01:36:00 PM
Midget,

MGBeater flywheel just arrived via UPS.   I had to interrupt my spreadsheet & database spell casting to answer the door. . . . . . .
 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Stan Back on March 07, 2013, 03:17:51 PM
Okay -- I'll admit to what most think already -- I'm stupid.  I can think of a couple reasons why the gauge of the metal might be a factor, but can't pick one. What's it all about, Alfie?
Title: Re: Milwaukee Midget
Post by: Jon on March 07, 2013, 03:46:11 PM
Had me thinking too Stan, OD- (wall thickness x 2) = ID.
It must be a Leyland thing to not just measure the ID ;).

jon
Title: Re: Milwaukee Midget
Post by: wisdonm on March 07, 2013, 03:55:48 PM
You usually can't measure the ID of a header pipe. You usually have access to only one end, and that end is usually swagged to a flange. Therefore the ID can not be measured accurately.      :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 07, 2013, 04:05:33 PM
Spot on, guys, although to be certain, I'm throwing in the Mitre size, the Van Halen tickets and the pony for good measure.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2013, 04:22:50 PM
Okay -- I'll admit to what most think already -- I'm stupid.  I can think of a couple reasons why the gauge of the metal might be a factor, but can't pick one. What's it all about, Alfie?

It's not a stupid question if you learn something from the answer.   For a given O.D. (how tubing is sold & referenced) gauge (wall thickness) changes the I.D. and therefore the area in square inches.   Internal area in inches^2 is what is important.   See below.

Had me thinking too Stan, OD- (wall thickness x 2) = ID.
It must be a Leyland thing to not just measure the ID ;).

jon

Nah, not a Leyland thing.   It's just difficult to accurately measure I.D. on a set of used headers with bends near the open ends.   See also below.

You usually can't measure the ID of a header pipe. You usually have access to only one end, and that end is usually swagged to a flange. Therefore the ID can not be measured accurately.      :cheers:

Yes.   The distortion at the ends near the bends makes an accurate measurement difficult.   It's easier to measure the O.D. with a dial caliper on a straight section.   Then measure the wall thickness with the same dial caliper & Abracadabra, accurate I.D.

Small engines are very sensitive to exhaust pipe sizes, hence the quest for accuracy, truth, justice and the American Way. . . . . . :roll:

Plus, I make no secret of the fact I'm basically lazy, but obsessive about accuracy, spreadsheets & databases. . . . . .   Bad combination, I know.   I blame my mom, and my shrink agrees, most of the time. . . . . . . :cry:
 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 07, 2013, 10:57:00 PM
Okay, numbers –

Tickets to Van Halen are $279.00 Australian Dollars – the Show is at ANZ Stadium, conversion rate – 286.62 as of 9:16 PM CST.  It conflicts with Dark Lord Day at Three Floyds, so that’s one favor we won’t have to bother Rob or Graham about . . .

Pony (Connemara, NOT a Shetland as stated by the seller on E-bay – negative feedback left, thankyouverymuch, horsetrader318) is 13 hands high, but has a nasty disposition, and my feet drag when I try to ride him.  Not an option for this year, but I might be able to cut my losses – a broker from IKEA offered me $37.50 per hundred weight on the hoof.

As to the size of the Papal Mitre, I e-mailed Timothy Dolan, but I got an automated response saying he was out of the office.

The 3-into1 header measured as follows –
Tube INSIDE diameter (all)            1.250”
Center length                         11”
Outside lengths               12 ½”
Collector length – end of tubes to end of collector   3 5/8”
Collector diameter OD            2”

The Long Center Branch header (LCB) measures as follows –
Center branch  OD               1.56”
Outside branches OD            1.375”
Center overall length            23”
Outside overall length – flange to end         26”

The outside pipes join together at 10” from the header flange.

They are welded together, and sub-collect into a 1.56” pipe, which continues for another 10 ½”.

There is no collector on this header.

Additional information -
 
My beer refrigerator maintains a constant temperature of 40 degrees Fahrenheit, but is only 12 cubic ft., and is not a frost free model.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 07, 2013, 11:04:36 PM
That might be too cold for some of the more flavorful dark beers.... take them out for a while before drinking  :cheers:
Title: Re: Milwaukee Midget
Post by: Andy Cooke on March 08, 2013, 02:37:18 AM
That might be too cold for some of the more flavorful dark beers.... take them out for a while before drinking  :cheers:

indeed http://www.camra.org.uk/beerinthepub (http://www.camra.org.uk/beerinthepub)
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2013, 04:29:34 AM
That might be too cold for some of the more flavorful dark beers.... take them out for a while before drinking  :cheers:


Absodamnlutely!        My experience & preference:    lighter, 38/44 degrees F                   darker, 50/55 degrees F


indeed http://www.camra.org.uk/beerinthepub (http://www.camra.org.uk/beerinthepub)


Thanks for the link!   It explains the temperature reasoning.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2013, 05:08:58 AM

Okay, numbers –


Grasshopper,

Thank you kindly for the information, I can only hope and pray that your shower routine and schedule were unaffected.

In return, some useful ideas for you and your thread followers is attached.    MEF's Spreadsheet is in relational database format, all pre-programmed.    Keypunch in the Cor TQ values, add dead man's toe and eye of newt (Gingrich), and it spits out:  real magic. . . .      Relational functions can be changed with the wave of a wand/cursor/finger.     (ie: changing stroke value changes all outputs related to stroke value, say piston acceleration. . . . .    I told you I was lazy. . . . )    Willing to discuss output functions at a later time.     Will be bringing my portable cauldron to the dyno day. . . . .

Also: MEF's Spreadsheet is attached as a PDF, so sheet is "frozen".

Back to my "frankencauldron". . . . . .    (& kegerator. . . . .)
 :cheers: :cheers: :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Graham in Aus on March 08, 2013, 06:29:03 AM
Tickets to Van Halen are $279.00 Australian Dollars – the Show is at ANZ Stadium, conversion rate – 286.62 as of 9:16 PM CST.  It conflicts with Dark Lord Day at Three Floyds, so that’s one favor we won’t have to bother Rob or Graham about . . .

Pony (Connemara, NOT a Shetland as stated by the seller on E-bay – negative feedback left, thankyouverymuch, horsetrader318) is 13 hands high, but has a nasty disposition, and my feet drag when I try to ride him.  Not an option for this year, but I might be able to cut my losses – a broker from IKEA offered me $37.50 per hundred weight on the hoof.

As to the size of the Papal Mitre, I e-mailed Timothy Dolan, but I got an automated response saying he was out of the office.

Chris, every one of your posts is an education!  :? Google leaps to my rescue, I didn't even know Van Halen were over here, I now know who the ex archbishop of Milwaukee is and I'm a bit worried for the pony!  :-o

Maybe I'm not drinking enough beer! Our local festival: http://www.newcastlecraftbeerweek.com/brewers/

Maybe these guy's have a gasser delivery truck: http://stoneandwood.com.au/

This I can vouch for: http://www.thelittlebrewingcompany.com.au/OurBeer/WickedElfBeers/Porter/tabid/126/Default.aspx

Yum!   :cheers: More hand luggage??  :-D
Title: Re: Milwaukee Midget
Post by: Tman on March 08, 2013, 10:22:11 AM
MMMMMMM, Three Floyds!

I myself have some Schell's Schmalt's Alt, a seasonal from New Ulm MN.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on March 08, 2013, 10:39:12 AM
Ok beer fans! Now that you have that 52.37794 degree beer . . .

Pass me a beer!
http://www.youtube.com/watch?v=1b8W1tFFs3M (http://www.youtube.com/watch?v=1b8W1tFFs3M)
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2013, 11:10:09 AM
Midget,

Updates to Dyno Checklist.
 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2013, 11:06:55 PM
Of course, the answer was “no”.

That was the answer when I asked the folks at the dyno shop if they had an air flow meter that would work on a Weber DCOE.  I thought it gracious that they were able to control their laughter.  SO . . . I’m giving a shot at making one that can be attached to their 5” air meter . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5054_zps8ed5ed48.jpg)

It’s air tight when taped, ugly and hopefully functional.  We’ll need to support it from above, which should work as they have a hoist apparatus from which I can hang cables/bungees/kite string to.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5055_zpsbd7e4f20.jpg)

This is information I’d really like to get, because it will make tuning for Bonneville a much more exact science than just switching out jets and hoping for the best. 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5056_zpsab079235.jpg)

622 cubic inches is the volume of the plenum, but Fordboy pointed out that one needs to be careful with adapters like this, in that you don’t want to tune to the plenum.

Picked up the ½” plate to build the drive plate from – it’s on its way to the land of taupe subdivisions, just south of the cheddar curtain.  Actually, Fordboy’s house isn’t taupe, it’s blue, and stands in rigid defiance of the status quo which defines most of Lake County.  Go, Fordboy, you rebellious, non-conforming heretic.

Also picked up the longer flywheel bolts to attach the drive adapter and bought a throttle cable.

Of course, I couldn’t simply check things off of the list – added were –
Secure vibration dampener
Pick up 2 oil filters
Set up ignition box for out-of-body experience . . .

I'm pretty certain this list will get longer before it gets shorter.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2013, 09:02:44 AM
Midget,

Of course, the answer was “no”.

Well, if it was easy, everybody would be doiing it. . . . .  

That was the answer when I asked the folks at the dyno shop if they had an air flow meter that would work on a Weber DCOE.  I thought it gracious that they were able to control their laughter.  SO . . . I’m giving a shot at making one that can be attached to their 5” air meter . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5054_zps8ed5ed48.jpg)

It’s air tight when taped, ugly and hopefully functional.  We’ll need to support it from above, which should work as they have a hoist apparatus from which I can hang cables/bungees/kite string to.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5055_zpsbd7e4f20.jpg)

This is information I’d really like to get, because it will make tuning for Bonneville a much more exact science than just switching out jets and hoping for the best.

Me likey, looks good. . . . .    and this type of info is important, for a variety of reasons. . . . . . .

Picked up the ½” plate to build the drive plate from – it’s on its way to the land of taupe subdivisions, just south of the cheddar curtain.  Actually, Fordboy’s house isn’t taupe, it’s blue, and stands in rigid defiance of the status quo which defines most of Lake County.

Mrs. Fordboy wishes to inform you that the actual color name is: "Stonehenge", which she describes as: "Medium grey (note "Brittish" spelling) with only a 'hint' of blue."   Methinks melovely does not wish to embrace the issue of 'non-conformity' within the context of the subdivision.   Can't be too careful about those paint colour police!!

Picked up the ½” plate to build the drive plate from, – it’s on its way SOUTH. . . .

Also picked up the longer flywheel bolts to attach the drive adapter and bought a throttle cable.

Of course, I couldn’t simply check things off of the list – added were –
Secure vibration dampener
Pick up 2 oil filters
Set up ignition box for out-of-body experience . . .

I'm pretty certain this list will get longer before it gets shorter.

Not necessarily.   Much has been accomplished.   Amended list attached as a pdf.
 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: 38flattie on March 11, 2013, 10:44:02 AM
Go Chris, Go! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2013, 06:11:17 PM
"Wait a minute Mr. Postman." 

Picked up the ½” plate to build the drive plate from – it’s on its way to the land of taupe subdivisions, just south of the cheddar curtain.

Oh yes, wait a minute Mister Postman
(Wait)
Wait Mister Postman


Please Mister Postman, look and see
(Oh yeah)
If there's a drive plate in your bag for me
(Please, Please Mister Postman)
Why's it takin' such a long time
(Oh yeah)

Et cetera, et cetera. . . . .

Mrs. Postman came through for you (and the apparently unreliable Mr. Postman. . . .) today at 15:11 central daylight savings time.   We now bring you suds time.
 :cheers: :cheers: :cheers:
Myrddin Emrys Frankenpolish

P.S.   In spite of being a HUGE Beatles fan, the Marvelettes version is my favorite.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 11, 2013, 07:30:48 PM
Ah, FINALLY!  GOTCHA  :evil: :evil: :evil: :evil:

I'm pretty sure I've had this discussion here on the Forum in the past, but I'll give it a go anyhoo:

Fordboy said:   "...central daylight savings time..."

No, No, sez Slim the comma cop, there should be NO "s" at the end of "saving".  After all, the concept is "saving time" -- a verb, not a noun that can be made plural.

Okay, let the hassles begin.

Jon a/k/a SSS
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 11, 2013, 07:46:24 PM
Whoa . . . Slim just swooped in like he's riding a 258 mph wind gust across the snow packed U.P.

Don't feel bad, Fordboy.  He once corrected me on the pronunciation of "culinary".  :wink:

Karen Carpenter for me - solid drummer, a voice on a par with k.d.lang or Mary Ford, AND she drove a 1962 Chrysler 300 H convertible.

Trifecta, baby!

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2013, 07:50:44 PM
Ah, FINALLY!  GOTCHA  :evil: :evil: :evil: :evil:

I'm pretty sure I've had this discussion here on the Forum in the past, but I'll give it a go anyhoo:

Fordboy said:   "...central daylight savings time..."

No, No, sez Slim the comma cop, there should be NO "s" at the end of "saving".  After all, the concept is "saving time" -- a verb, not a noun that can be made plural.

Okay, let the hassles begin.

Jon a/k/a SSS

Sheesh. . . . .

First the paint colour police, and now the comma cop!!!   :?  :roll:    All in the same day!!    :roll:

What does a heretic need to do to escape the inquisition??    :cry:

Say, uhmm, Slim, aren't there some other, more basic, grammar errors on this board that you can spend your time on?   :-D
 :?   :cry:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 11, 2013, 09:04:58 PM
Whoa . . . Slim just swooped in like he's riding a 258 mph wind gust across the snow packed U.P.

Don't feel bad, Fordboy.  He once corrected me on the pronunciation of "culinary".  :wink:

Karen Carpenter for me - solid drummer, a voice on a par with k.d.lang or Mary Ford, AND she drove a 1962 Chrysler 300 H convertible.

Trifecta, baby!


Regarding culinary, Websters has it both ways.  :wink: I also agree with you about Miss Carpenter. Wayno
Title: Re: Milwaukee Midget
Post by: salt27 on March 12, 2013, 12:50:59 AM
After all, the concept is "saving time".

Okay, let the hassles begin.

Jon a/k/a SSS


This smells like a scam to me.
How can you "save time" by jostling hours around. :?

Oh, does "hassles" really need a "s" on the end? :-D

Soon to be banned, Don
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 12, 2013, 09:28:12 AM
Oh, the stuff I could say about the past few comments, but I've gotta go inventory the toilet paper dispensary and maybe also count the nubs remaining on the tires of the Bobcat (skid steer).
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 12, 2013, 12:19:11 PM
Ah, FINALLY!  GOTCHA  :evil: :evil: :evil: :evil:

I'm pretty sure I've had this discussion here on the Forum in the past, but I'll give it a go anyhoo:

Fordboy said:   "...central daylight savings time..."

No, No, sez Slim the comma cop, there should be NO "s" at the end of "saving".  After all, the concept is "saving time" -- a verb, not a noun that can be made plural.

Okay, let the hassles begin.

Jon a/k/a SSS

SSSlim,

I suppose you might have a point. . . . . . . . . .      :-o

(http://i1267.photobucket.com/albums/jj549/fordboy628/2f2d1ebc-bd0b-4f0a-ad3d-31d03971521f_zpsc7a93fd2.jpg)

on the other hand. . . . . . . . .      :?

If you are going to try to pass yourself off as, "the Comma Cop", (under the auspices of the "Grammar Police", no doubt. . . ), you may wish to reconsider the use of slang words like:

      "anyhoo"   &   "sez"        :roll:

Oh, the stuff I could say about the past few comments, but I've gotta go inventory the toilet paper dispensary and maybe also count the nubs remaining on the tires of the Bobcat (skid steer).

Well, at least the rest of us can not argue that your time is well spent. . . . . . . . .     :wink:     :-D

Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 12, 2013, 12:36:57 PM
Fordboy - U-Ponics is a dialect that the OWNER OF THE SITE is free to use . . .  :-o

Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on March 12, 2013, 08:02:48 PM
Slim has all sorts of time to nit-pick.
(http://i630.photobucket.com/albums/uu21/rattrod17/QuincySnow.jpg)

Upper Peninsula Guide to Computers

LOG ON
Making `da wood stove hotter at camp.
LOG OFF
Don`t add no wood.
MONITOR
Keep an eye on `da stove after you log on and open the draft.
MEGAHERTZ
When a big log drops on your bare foot in the morning.
FLOPPY DISK
What you get from piling too much wood.
RAM
Da hydraulic ting that makes da wood splitter work.
HARD DRIVE
Gettin home durin most of the winter in da Yooperland.
PROMPT
What you wish the mail was during the snowy season.

ENTER
Come on in, eh!
WINDOWS
What you shut when it gets ten below.
SCREEN
What is a must during da black fly season.
BYTE
What dem black flies do.
CHIP
What you munch on during the Packer game - when ya are done with the ice on the window.
MICRO CHIP
What you have left in the bag when da chips are gone.
MODEM
What you did to da hayfield last July.
DOT MATRIX
Eino Matrix`s wife.
LAP TOP
Where da grandkids sit.
KEYBOARD
Where you are suppose to hang all your keys so the wife can find dem.
SOFTWARE
Dem plastic picnic utensils.
MOUSE
Dem buggers what eats the horses grain in da barn.
MAIN FRAME
Da part of da sauna what holds up da roof.
PORT
Where the commercial fish boats park.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 12, 2013, 08:12:01 PM
Are you sure you're not "Dean Iron Mountain"?

YOU spent some TIME in the midwest, I betcha, eh.  :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on March 13, 2013, 09:03:25 AM
There, their, they're
It will be OK
G
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on March 13, 2013, 10:22:46 AM
Quote
YOU spent some TIME in the midwest, I betcha, eh. 

Oh, it is to laugh. Grew up in SoCal. It snowed here (1/2") a couple of weeks ago. First time I saw it snow in 22 years. And I had to go up in the mountains with the Boy Scouts to see that.

83 degrees here today.  8-)

Quote
There, their, they're
It will be OK
That's hysterical!
Title: Re: Milwaukee Midget
Post by: Tman on March 13, 2013, 10:32:44 AM
Should be 70 here in Western South Dakota today, I would kill for some snow. We are facing a horrible fire season.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 13, 2013, 11:17:42 AM
Should be 70 here in Western South Dakota today, I would kill for some snow. We are facing a horrible fire season.

That whole area is stunningly beautiful - I hope you get some rain, because it would be a heartache seeing it smolder.

The 11th Hour IPA is a winner, Trent.

Seeing as the drive adapter isn't ready yet, I'll be postponing the dyno session until the 27th. 

For all of the "dyno porn" and jokes about "intermingling of species", the cold honest truth is that mating this tractor engine to the industry standard Chevrolet bolt pattern, collecting air flow data off of a Weber DCOE and bringing in my Electromotive box and coil packs is a challenge.  Most shops are set up for V-8s - makes sense - most small time racers are running V8s.  The shop we're using has a MSD unit attached to the dyno, so if you're coming in with even a simple Hall Effect distributor, you can get some sort of ignition up and flying.  The cooling hoses are standard to what a SBC or SBF might have - larger than mine.  Exhaust hook up is going to be interesting.

Essentially, we need to be able to insert a BMC A-series engine in the spot normally set up for a small block Chevy in the same amount of time one would install a small block Chevy.  Fordboy's put together a pretty thorough checklist, and things are falling into place, but the inherent nature of this kind of lash-up is one where rattlesnakes tend jump out from under rocks and latch on to your ankles. 


Essentially what we're trying to do right now is have everything measured, dialed and as close to a 'plug and play' as is possible so that the time we're alloted isn't wasted micky-mousing things like oil pressure gauges, throttle linkage, fuel and air metering.  I need to maximize this opportunity now. 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 13, 2013, 11:32:42 AM
There, their, they're
It will be OK
G
Time for a poem.

Wun Wun was a race horse
Tu Tu was one too
Wun Wun won one race one day
Tu Tu won one too                          :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 13, 2013, 12:55:51 PM
Yeah, Wayno -- I can tell you're celebrating the birthday anniversary early.  Nancy got a laugh out of my tongue-tied attempt to read your poem to her.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 13, 2013, 01:00:32 PM
One would wonder if Wayno won one once.

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2013, 06:41:10 PM
MORE INTERGALACTIC PRE-MATING RITUALS. . . .      AKA,   DYNO ADAPTOR PORN!!

Midget,

Back on the adaptor track with a crude cross-section of all the adaptors & components.     Checking to see that everything will set into proper place, and that the splines on the drive hub will mate (?) properly with the input shaft. . . . . .

Og, (from the planet "Koosbane"), sez:   "Looking good, you lucky bastids!"

 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Geo on March 16, 2013, 07:23:22 PM
Speaking of good looking lucky bastids!  Or something close to that. I hit the jackpot today. With all the Fordboy math I have developed a tremendous thurst from time to time. Which is good for keeping the brain young. Well, I have been trolling the internet in search of the beers mentioned and have cried myself to sleep as the closest I have come is a 5 hour drive on way to score some. All's well as I searched again this morning and found a store just across the state line that had some interesting brews and of all things a "beer tasting" today. So, rearrainging the schedule I headed down there and spoke to the beer clerk who looked at my list of 9 and smiled as the first one was in stock. I grabbed the last two packs of Dragons Milk! Then headed over to the tasting as one of the suggestions of the clerk was being poured.

Left Hand Brewing - Nitro Stout was very good and I grabbed a pack along with some Founders - Breakfast Stout.  I thought I had hit the jackpot until I came around the corner near the checkout...

Coffee from our local roaster specially matched for the St. Patricks celebration. The Roasterie made some Irish Blend Coffee and this was combined with Jameson Irish Whiskey and poured into a pre warmed cup and 1 tbsp of sugar quickly sturred in then topped with whipped cream to keep the flavors and alcohol from evaporating! Delightful!  I just found my morning beverage to start the day!  A fifth please. What a joyful trip home.

Perhaps the Rev will explore some of the UKs finest and make recomendations.

Mellowing after a Dragons Milk.

Now back to Dyno Daze.

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2013, 10:36:32 PM
Mellowing after a Dragons Milk.

Now back to Dyno Daze.

Geo

I hope you enjoyed the Dragon's Milk, truly a special brew.    In my book, excellent micro-brew = civilization.     Am on a quest to score some 3Floyd's Dark Lord Russian Imperial Stout.    Only available 1 day a year, at the Brewery, AND, you gotta score a ticket just to get in & buy three 20oz bottles.    Guess that is what happens when you get named Best Beer in the World, 3 years in a row. . . . . . . . . .

I find the math easier after a Dragon's Milk or two. . . . .    OR, maybe I just don't care as much. . . . .    Life is too short to worry. . . . .

Quote from: Mary Poppins
"A spoon full of Jameson's makes the math go down. . . . . . "
:cheers: :cheers: :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 16, 2013, 11:42:32 PM
Quote from: Mary Poppins
"A spoon full of Jameson's makes the math go down. . . . . . "

Gosh, Nanny - there's an aweful lot of math . . .

We're stopping at a spoon full because . . .   :?
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 17, 2013, 12:38:16 AM
Geo, all good beers... SCORE... Tomorrow for my birthday our local brewery is releasing 6 stouts, at least 4 aged in some kind of whisky barrel.   I will engage at 2pm... for desert they have a Chocolate Bock.... had one yesterday after lunch.... quite tasty....

Yep, a spoonful of Jameson always helps.... as does 10 or 18 year old Bushmills.... Just need a big enough spoon  :cheers:
Title: Re: Milwaukee Midget
Post by: Rob on March 17, 2013, 12:43:44 AM
This post is just to reconnect me with the reply notifications. For some reason I keep losing them.

Upon reading the last several pages, it appears I've only missed a lot of beer drinking froth and bother, something about your older relatives and a little bit of foreign spelling..


Chris,

You may want to watch the drivers parade at the start of the F1, them's your kind of cars.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 17, 2013, 11:16:03 AM
Midget,

Updates to Dyno Checklist attached as a pdf, by the PDF. . . . . . . . .
 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2013, 05:51:34 AM
Midget,

Drive plate adaptor engineering is finished and the print is completed.

Drive hub and instructions for modification, drive plate material and prints have all been delivered to "Wiggle-Pin".      Wiggle-Pin promises to convert material supplied into chips and a part worthy of use by the "Jackal". . . . .   by this weekend, at the latest. . . . .

Happy Vernal Equinox!!   Hope you don't have to shovel too much!!

Sorry, you have to wait for more pics of "pre-dyno porn" and updates to the checklist.    Try to control yourself, think of Vermont. . . . . .
 :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2013, 09:35:31 AM
MORE INTERGALACTIC PRE-MATING RITUALS. . . .      AKA,   MORE DYNO ADAPTOR PORN!!
             OR QUITE POSSIBLY:    ROSETTA STONE, PART DEUX???


Midget, et all,

This is the last large adaptor needed to permit "coupling" between 'horny' BMC "A" series engines and the 'randy' Superflow 901/902 series dynos using a "Chivaly" bell housing/scattershield and a 1 3/8th dia. x 10 spline input shaft.    Jpeg attached below.

Flywheel adaptor fits standard Spridget flywheel/pressure plate bolt/dowel pattern.

For anybody following along wanting to machine their own adaptor:   Make absolutely sure that the sprung hub center you utilize has the same pitch center diameter & spacing for the attaching bolts, as the sprung hub used for this adaptor.    And, yes, it DEFINITELY needs to be a sprung hub rather than a solid hub.    The sprung hub "damps" the harmonics from the 4 cyl "Martini Shaker", preventing the load cell getting a vibratory "lobotomy". . . . . .

Also:  Updated checklist.  Will post on Friday, prior to the "big push" for "mating". . . . .

Is 3/27/2013 confirmed as the target?    Need to load my AR-15, my portable cauldron, my hand held TI, my Post Versalog, spare bits, and ammo.     Advise if Mithril required or if I can leave mine in Chicago. . . . . . . . .      Advise for choice of beverage also. . . . . . . .
 :cheers: :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2013, 11:28:24 AM
ROSETTA STONE, PART DEUX???


Intergalactic . . .yes . . . indeed . . . Looks like a decoder ring stolen from the set of "The Adventures of Buckaroo Banzai in the Eigth Dimension"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2013, 11:00:52 PM
Okay - the brain box is out along with the coil packs - I'm half way through constructing an outboard box to make the electricals plug and play.

The carb is a different story, though - the tidy new linkage doesn't clear the air box.  I'll see if I can't scrounge up the parts that worked at Maxton.

18 degrees, -8 Celsius on the first day of spring and snow expected for the weekend.

It’s getting mentally draining.


Title: Re: Milwaukee Midget
Post by: wisdonm on March 20, 2013, 11:09:45 PM
When taking the wind chill into consideration, it's a one hundred degree F spread for the same day, one year ago. At least the 10 days of St. Pat's had much better weather.   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2013, 02:11:27 AM
The carb is a different story, though - the tidy new linkage doesn't clear the air box.  I'll see if I can't scrounge up the parts that worked at Maxton.

It’s getting mentally draining.

Midget,

I certain I have some Weber linkage that will clear the airbox as pictured.    Call me asap to prevent back-tracking/needless work.

This is a self-imposed deadline for the dyno session. . . . . . .      Dont' make yourself crazy, take a step back and re-evaluate the need for dyno-ing prior to Bennington.      Can dig up some dyno info for 1275's for you to use in your presentation, if that will help.   Do you have access to a VGA/other projector for connection to your laptop?    A Powerpoint presentation of your build would be very impressive. . . . . . . . . . .       I would be happy to give you access to some spreadsheets for a Powerpoint presentation.

I'm taking a couple of Marzen (Octoberfest, the last of my stock) chill pills.    Call me in the AM.
 :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 21, 2013, 09:32:40 AM

...This is a self-imposed deadline for the dyno session. . . . . . .      Dont' make yourself crazy, take a step back and re-evaluate the need for dyno-ing prior to Bennington....       :cheers: :cheers:
Fordboy

Mark, I'm almost certain you meant to say crazier  :-D :-D  :roll: :roll:                               
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2013, 10:02:31 AM

...This is a self-imposed deadline for the dyno session. . . . . . .      Dont' make yourself crazy, take a step back and re-evaluate the need for dyno-ing prior to Bennington....       :cheers: :cheers:
Fordboy

Mark, I'm almost certain you meant to say crazier  :-D :-D  :roll: :roll:                               

It's beyond crazy, I feel I'm verging on dysfunctional this month.  Crazy is my comfortable fall-back position, my equilibrium and my M.O.

No, the sooner I can get it in and dynoed, the better.  The Small Block Chevys are starting to line up at the door in anticipation of roundy-pounder season.

Mark, here's what I had in the past for throttle - I'll dig through the piles of scrap and crap and see if I still have it around . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0025.jpg)



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2013, 07:30:44 PM
It’s been a while since I can personally say I’ve made any progress on this project.  Yeah, a lot of running around, fact finding, etc., but to have actually done some physical work?  Well, that ended today.

Part of what needs to happen to dial in the engine on the dyno is creating some method of transporting the entire brain box and coil packs to the shop so any changes I make with the computer can be locked down.

To that end –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/DSCN5063_zpsd9146c38.jpg)

I’m fortunate to work at a place that has large quantities of audio cast-offs back in “the Junk Room” – A chassis, some old connectors – everything needed to recreate the electrical dynamics of an MG. 

Yeah, a junk room – which coincidentally also houses the lathe – and I’ve already expressed my opinion on that.

Now to dig up the throttle parts . . .
Title: Re: Milwaukee Midget
Post by: Rob on March 21, 2013, 08:09:46 PM
No expense spared on the electrical work bench I see Chris  :-o

Watching and reading almost quietly down under,
Rob
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 21, 2013, 08:35:31 PM
Looks quite functional, do you have a back up can of smoke just in case you have a leak?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2013, 10:05:46 PM
Looks quite functional, do you have a back up can of smoke just in case you have a leak?

I have a Lucas sport coil in the trunk of the MGB - a just-in-case replacement for the one attached to the other end of the car, full of NOS smoke. But that would require going back to a Lucas distributor, which is the wrong direction.

Definitely the wrong direction . . .

Down that path lies darkness . . .

Foreboding darkness . . .

Overwhelming darkness . . .

A darkness that makes pitch look festive . . .

A darkness the swallows imploded stars . . .

So, no, we’ll make this work.
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 21, 2013, 10:10:23 PM
I believe yall will.
Title: Re: Milwaukee Midget
Post by: Rob on March 21, 2013, 10:32:41 PM
Looks quite functional, do you have a back up can of smoke just in case you have a leak?

I have a Lucas sport coil in the trunk of the MGB - a just-in-case replacement for the one attached to the other end of the car, full of NOS smoke. But that would require going back to a Lucas distributor, which is the wrong direction.

Definitely the wrong direction . . .

Down that path lies darkness . . .

Foreboding darkness . . .

Overwhelming darkness . . .

A darkness that makes pitch look festive . . .

A darkness the swallows imploded stars . . .

So, no, we’ll make this work.


Wimp!  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2013, 11:04:29 PM
Looks quite functional, do you have a back up can of smoke just in case you have a leak?

I have a Lucas sport coil in the trunk of the MGB - a just-in-case replacement for the one attached to the other end of the car, full of NOS smoke. But that would require going back to a Lucas distributor, which is the wrong direction.

Definitely the wrong direction . . .

Down that path lies darkness . . .

Foreboding darkness . . .

Overwhelming darkness . . .

A darkness that makes pitch look festive . . .

A darkness the swallows imploded stars . . .

So, no, we’ll make this work.


Wimp!  :wink:

I hate flashlights.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 21, 2013, 11:04:39 PM

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0025.jpg)


nuff room in there for a 3 litre MOWOG, sissy. :roll:
Title: Re: Milwaukee Midget
Post by: Rob on March 21, 2013, 11:20:53 PM
I hate flashlights.

You know, I looked at lots of them over there but never saw anything I'd call "flash"  :|

Get back to that car! All an interesting read, thanks Chris and Fordboy both.

Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2013, 11:25:33 PM
nuff room in there for a 3 litre MOWOG, sissy. :roll:

Sure - run on a 172.974 record with an 80" wheelbase.

YOU drive it, and we'll see who the sissy is.  :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2013, 09:03:06 AM
HEADER SIZING,  PART EINS. . . .

Midget,

Ran the exhaust pipe sizing calculations, using the following formulas:

Ac/s = cylinder volume*rpm/88,200

Where Ac/s = Area cross section of I.D.
rpm = peak torque rpm desired

AND,

Pipe I.D. = square root of (Ac/s*1.273)

So for the jewel @ 15.25 cu. in./cyl.

rpm                               pipe dia. I.D.   
5500                                            1.100
6000                                            1.149
6500                                            1.196
7000                                            1.241
7500                                            1.284
8000                                            1.326
8500                                            1.367

Since your Formula One like rod/stroke ratio is going to narrow the rpm spread between peak torque & peak bhp (from the normal 1500/1750rpm) to (???1250/1500rpm???) I think a goal of 6500/7000rpm for peak torque is reasonable.

Your existing 3 into 1 pipe at 1.25" I.D. fits the goal, although it is probably too short in primary length.    The other 1 3/8" O.D. headers from Mini Maven, with their longer primary pipes, may be the better choice.   It appears, as I suspected, that the 1 1/2" O.D. pipes will place the torque peak beyond the rpm range desired. . . . . .    although we could do one pull on the dyno to be certain.

I need some cam card specs from you to calculate the desired/optimum primary pipe length.    What I need is the EVO in degrees BBDC.     If you can't provide numbers, I can substitute a range, but I hate to guess. . . . .     What I want to do is to get both the pipe dia & length to be tuned for the torque peak, enhancing V/E.   We can then jack the torque curve with intake tract length, etc, . . . . .

For BMC mavens following along:  Differing displacements & rpm ranges dramatically change the primary pipe diameter required.   Take the time to calculate what is required for your engine, do not guess. . . . .   
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2013, 10:38:28 AM
It’s been a while since I can personally say I’ve made any progress on this project.  Yeah, a lot of running around, fact finding, etc., but to have actually done some physical work?  Well, that ended today.

Part of what needs to happen to dial in the engine on the dyno is creating some method of transporting the entire brain box and coil packs to the shop so any changes I make with the computer can be locked down.

To that end –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/DSCN5063_zpsd9146c38.jpg)

I’m fortunate to work at a place that has large quantities of audio cast-offs back in “the Junk Room” – A chassis, some old connectors – everything needed to recreate the electrical dynamics of an MG.  

Yeah, a junk room – which coincidentally also houses the lathe – and I’ve already expressed my opinion on that.

Now to dig up the throttle parts . . .

Midget,

OOOKAAAY. . . .

Nice job on the ignition box!!   Including the labeling!!    Just one question.    The red, chicken head knob, labeled "Knob".

Uhmm, I'm sort of afraid to ask what that knob does. . . . . :? :?

Does it flip the coil order from 1/4 & 3/2 to 3/2 & 1/4 ????   That might be useful. . . . . .
 :| :? :-o
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2013, 10:52:11 AM
KNOB is an acronym for KNock sensor Output Balance, but that name is just a humorous function of the components, not what it does.

The KNOB knob is a trim control for a pair of crude piezoelectric digital/analog converters.  They take the firing output signals – two in this case – wasted spark ignition - from the ECU, and activate a pair of piezoelectric transducers, which when DC is applied, emit an 8000-9000 hertz audio signal. Yup, hf peizo buzzers, made from knock sensors out of a Ford Taurus.

That signal is passed into another pair of piezoelectric transducers (GM - less susceptible to noise) through a physical connection – essentially bolted directly face to face with a threaded pipe coupler - which creates a frequency modulated high impedance analog signal from the GM transducers mirroring that of the Ford units.
This signal is fed to a simple analog stereo amplifier which has a high pass circuit, shunting any electronic noise less than 7500 Hz, and a shelving circuit, which attenuates anything above 10k by up to 95 db. Essentially, it’s a bandpass filter.  The amp is an old Texas Instruments circuit I pirated out of a junk 386 desktop computer gathering dust in the attic.
 
I created a pair of half wave rectifiers on the output side with no capacitors, which eliminates the bottom half of the waveform.  That signal drives the amplifier until it just starts clipping, giving me essentially the bottom half of a square wave, and replicates a high frequency pulsating DC signal.  This analog synthesized pulsating DC is routed into the ECU which fools it into producing multiple sparks at the coil packs similar to a MSD setup, but at a frequency of 8000 sparks per second.

That's the signal the KNOB knob attenuates - so I don't overdrive the coil packs.

We'll see if it works.


Title: Re: Milwaukee Midget
Post by: maguromic on March 22, 2013, 10:57:13 AM
Learn something new everyday, I always thought KNOB was bourbon from Kentucky. Tony
Title: Re: Milwaukee Midget
Post by: wisdonm on March 22, 2013, 11:23:37 AM
 :?    Is that going to be on the test? 
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 22, 2013, 11:33:25 AM
I see you simplified the design by eliminating the flux capacitor, and adding bulltronium 235 may have caused unwanted radiance.....er something. Now I have a headache :-(
Title: Re: Milwaukee Midget
Post by: Frankie7799 on March 22, 2013, 01:56:25 PM
I see you simplified the design by eliminating the flux capacitor, and adding bulltronium 235 may have caused unwanted radiance.....er something. Now I have a headache :-(

Im with ya on the headache part Capt. My heads been spinning for quite some time with all the numbers a flying. I can only read the build in small bits  :-)
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 23, 2013, 01:33:41 AM
... pulsating DC is routed into the ECU which fools it into producing multiple sparks at the coil packs similar to a MSD setup, but at a frequency of 8000 sparks per second...
And... just how useful would these [frequent] "sparks" be, given the small coil saturation times? :? (A coil with that capability could run a single-coil 4-cylinder engine up to 240,000 RPM) :roll:

I doubt that you're just toyin' with us, so... what ARE you up to?

As all the manufacturers freely tell us, "MSD" (multiple spark discharge) only functions up to moderate engine speeds- usually around 3,500 RPM.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 23, 2013, 08:03:35 AM
Hmmm, curiouser and curiouser. Is it cabin fever or inspired genius.......?   :-P
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2013, 08:58:26 AM
HEADER SIZING,  PART EINS. . . .

So for the jewel @ 15.25 cu. in./cyl.    (J Baechtel formulas)

rpm                               pipe dia. I.D.   
5500                                            1.100
6000                                            1.149
6500                                            1.196
7000                                            1.241
7500                                            1.284
8000                                            1.326
8500                                            1.367

I need some cam card specs from you to calculate the desired/optimum primary pipe length.    What I need is the EVO in degrees BBDC.     If you can't provide numbers, I can substitute a range, but I hate to guess. . . . .     What I want to do is to get both the pipe dia & length to be tuned for the torque peak, enhancing V/E.   We can then jack the torque curve with intake tract length, etc, . . . . .

HEADER SIZING,  PART ZWEI. . . .

Midget,

OK, cam info for EVO is:  56 deg BBDC @ .050" lift;  73 deg BBDC @ opening.

Using the J Baechtel formula. . . . . . .

L(in) = [850 (360 - EVO) / rpm] -3                       (using 73 deg BBDC to calculate for primary length. . . . . )

rpm                       length
5500                      41.35
6000                      37.65
6500                      34.53
7000                      31.85
7500                      29.52
8000                      27.49


Using the A. G. Bell formula. . . . .

L(in) = [850 * (180 + EVO) / rpm] -3

rpm                       length
5500                      36.1
6000                      32.84
6500                      30.08
7000                      27.72
7500                      25.67
8000                      23.88

Slightly shorter than the Baechtel formula. . . . .

Using PipeMax (tm), depending on the peak bhp rpm (8000/8250) & the estimated V/E (95%/100%), the recommended primary length is between 22.3" to 25.8" which agrees more closely with the Bell numbers.

So starting at the 24" primary length typical of most of the header possibilities appears to be a good choice.

HEADER SIZING,  PART DREI. . . .

Also:   Using Bell's formula for pipe I.D. generates pipe sizes very close to the sizes from Baechtel. . . . . .

I.D. = {Square root of  [vol in cc's / (Primary length, in + 3)]} * 2.1

rpm          pipe dia I.D.       O.D.
7000          1.195             1 5/16
7500          1.237             1 3/8

These numbers are a touch smaller than the numbers generated by the Baechtel formula, but slightly larger than what PipeMax (Tm) predicts @ 1.046" to 1.208" O.D.'s   . . . . . .

My practical dyno experience with BMC XSP's used 1 1/4" & 1 3/8" primary pipes of various lengths, but the development program was in what I would term as "infancy".   As our buddy Dean (and probably Mistress Helga. . . ) would say:  "Time to put away ze calculators, shust de engineers, und shpank it!!!"
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2013, 12:16:37 PM
As all the manufacturers freely tell us, "MSD" (multiple spark discharge) only functions up to moderate engine speeds- usually around 3,500 RPM.

Coil saturation is the issue I hope this little experiment addresses, my fear being potential heat buildup in the coil packs - pulsating DC will still charge the coil, but might physically damage it, too.  Input frequency of the synthesized pulsating DC remains relatively constant (8000 per second, the frequency at which the coil pack is seeing charge signal), BUT the event at which the spark is released is variable – 1500-9000 RPM.  

So yes, if it works, as RPM increases (variable), the number of sparks per ignition event will decrease as a function of the shorter time the actual event occurs with respect to the pulsating DC input frequency (constant) – same as with MSD.

What I think I’m likely to see is a major initial spark, draining the collapsed coil of initial stored energy, followed by numerous smaller voltage sparks occurring at a rate of 8000 pulses per second at each sparking event until the circuit closes and the coil can actually take a full charge.

Right now, I don’t know if the coil packs can keep up.

Physical noise isolation is another issue I have yet to address for the transducers.
 
Working to my advantage is that the coils only produce a sparking event once per revolution, whereas if this were a standard ignition coil in a V-8, it would be required to create a spark event four times per revolution.

It’s all a grand experiment.

Hmmm, curiouser and curiouser. Is it cabin fever or inspired genius.......?   :-P

It hasn’t been above freezing here since the February rains.  I'd like to think they go hand in hand . . .
Title: Re: Milwaukee Midget
Post by: manta22 on March 23, 2013, 12:37:05 PM
MM;

Coil saturation is related to the points & coil (Kettering) ignition. Think of the capacitive discharge (CD) ignition coil as a pulse transformer. A properly designed system does not saturate the coil as it steps up the voltage from the capacitor discharge current ino its primary winding. What usually limits the CD performance is a limit of h w many joules the internal high voltage power supply can produce.

It's entirely possible to build a system that can melt the electrodes off the spark plugs but that would be overkill.  :-P
Title: Re: Milwaukee Midget
Post by: Duck-Stew on March 23, 2013, 12:56:18 PM
As all the manufacturers freely tell us, "MSD" (multiple spark discharge) only functions up to moderate engine speeds- usually around 3,500 RPM.

MSD ignitions are limited to multiple sparks on a standard distributor to 3200 rpm on a V8.  4800 on a 6 & 6400 on a 4 cylinder. (IIRC- it's been a # of years since I sold speed equipment.)
Title: Re: Milwaukee Midget
Post by: Freud on March 23, 2013, 08:32:47 PM
It's a  d a m n e d wonder that the Bean Bandits were able to even get an engine started

let alone burn the ends off of the plugs unless they were too lean.

Just watch. Next year there will be a line in the rule book that keeps teams from talking that

way about pulsing DC.

That sounds criminal to me.............put your kids in the car trunk when these dudes start talking like that.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2013, 10:17:21 PM
It's a  d a m n e d wonder that the Bean Bandits were able to even get an engine started

let alone burn the ends off of the plugs unless they were too lean.

Just watch. Next year there will be a line in the rule book that keeps teams from talking that

way about pulsing DC.

That sounds criminal to me.............put your kids in the car trunk when these dudes start talking like that.

FREUD

Gee, Glenn, I thought you went to Hawaii to chill out.  :?

I’ll be the first to admit it’s an unlikely improvement over the system in place, but I certainly had no intention of putting myself in a position where I’d have to live more than 2000 feet from a school or walk around with a monitoring bracelet.

I’ll watch my language, Dad.
 :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2013, 09:02:22 AM
MORE INTERGALACTIC PRE-MATING RITUALS. . . .      AKA,   MORE DYNO ADAPTOR PORN!!
             OR QUITE POSSIBLY:    ROSETTA STONE, PART DEUX???


 :cheers: :cheers:
Myrddin Emrys Frankenpolish

WHAT DO THESE 3 THINGS HAVE IN COMMON WITH EACH OTHER??      OR: MORE DYNO ADAPTOR PORN!!   'MENAGE a TROIS' chapter. . . . .

Midget, et all,

What do these 3 things have in common???
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2491_zps2fff322a.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2492_zpse97f0bf3.jpg)
                               MGB Flywheel                                                                              Spridget Flywheel
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2493_zpsc343965b.jpg)
                 1 3/8ths - 10 Ford style sprung drive hub

Well, the correct answer would be. . .   NOTHING. . .   except for:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2494_zps76366a62.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2495_zps7a1505b3.jpg)
               Shazaam!!!      this unique item. . . . . .                                            Drive Plate and Sprung Hub assembly

Which in turn leads to:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2497_zpsdba7b7b6.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2496_zps8aca6ac7.jpg)
                                    Drive plate/hub assembly "mated" to Spridget Flywheel. . . . .  
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2498_zpsc26e4032.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2499_zpsd5490247.jpg)
                                    Drive plate/hub assembly "mated" to MGB Flywheel. . . . . . . . .

But hub is unable to "service" both flywheels simultaneously   :cry:   Sooooo. . .  no profitable career in professional porn appears to be in the cards. . .  :cry:

Well, at least one more major item knocked off the dyno check list.
 :cheers:
Myrddin Emrys Frankenpolish
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2013, 10:22:50 AM

Well, at least one more major item knocked off the dyno check list.


Copy that.

Be down in a couple of hours - Grabbing breakfast and I've gotta mail a check to Wiggle Pin - found his addy.

Yeah, baby - we're going to rip that dyno clean off of its moorings . . . :roll:
Title: Re: Milwaukee Midget
Post by: lsrjunkie on March 24, 2013, 05:18:08 PM
Good luck MM! Hope that little "Grenade" suprises everybody!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2013, 05:05:41 AM

Well, at least one more major item knocked off the dyno check list.


Copy that.

Be down in a couple of hours - Grabbing breakfast and I've gotta mail a check to Wiggle Pin - found his addy.

Yeah, baby - we're going to rip that dyno clean off of its moorings . . . :roll:

One last note on the dyno drive plate adaptor.     While MM was on the way down, crossing over the Cheddar Curtain, I bolted the stock flywheel he supplied to the mock-up engine here.    I then bolted up the assembled drive plate to the flywheel, and set-up a dial indicator to measure the total runout.

Result:  TIR of less than .002"         Thanks to Mike @ Deerfield Engineering for a job well done.

Sorry MM, with the runout that well controlled, the BMC "Cocktail Shaker Effect" will be reduced, and thereby the risk to the dyno moorings. . . . .

Thanks for the suds samples.     I know how much you like to outwit those pesky "Revenuers". . . . .

Will post up the latest version of the dyno checklist when I have the carb linkage finished.    Need that pull rod diameter.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2013, 05:30:55 AM
MM

Happy pre-Birthday!!                 BTW, 53 is a prime number, something to consider for your celebration. 8-)    :-P     

Use your knowledge wisely. . . . . . . . . . :?    :-o
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: grumm441 on March 25, 2013, 08:02:34 AM
All this red writing is hurting my eyes at 11:02 pm
G
Title: Re: Milwaukee Midget
Post by: Graham in Aus on March 25, 2013, 08:05:07 AM
Happy Birthday Chris!  :cheers:  :cheers:

Great to see progress towards the Dyno event!

Add a video camera to that dyno prep list!  :-D
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 25, 2013, 08:27:09 AM
HAppy Birthday Chris, x2 what Graham said.

Frank.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 25, 2013, 08:36:18 AM
Happy BEERthday.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Ron Gibson on March 25, 2013, 09:11:38 AM
Happy Birthday Chris.

Ron
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 25, 2013, 09:30:34 AM
Chris, it has been 3 birthdays and 150 pages since you started on this motor.... 'bout time to start fishing  :-D
Too bad Spencer didn't start his reality show with you... hard to imagine everything on this thread condensed to 43 minutes.  It would look like one of the time lapse films where everything moves in fast jumps.
Oh, and Happy Birthday
Keep at it
See ya on the salt  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2013, 11:28:39 AM
Chris, it has been 3 birthdays and 150 pages since you started on this motor.... 'bout time to start fishing  :-D

We're zeroing in.


Whoa, everybody, the Birthday is still a few weeks off.  If I start celebrating early, I'll get nothing done.

I DO want to thank Fordboy for the ultraslick Mr. Gasket Hot Rod electronic slide rule - an early birthday gift from the professor.  


I took it home  :-D


Calculated my total frontal area   :-(
 

Calculated my drag coefficient  :|


And put the car up for sale on E-bay  :cry:


Just kidding.
Title: Re: Milwaukee Midget
Post by: Captthundarr on March 25, 2013, 12:12:08 PM
HAppy Birthday Chris, x2 what Graham said.

Frank.

Retracted till lster date :-D
Title: Re: Milwaukee Midget
Post by: salt27 on March 25, 2013, 03:32:45 PM
Happy Birthday Chris.

Today I have a gallon of a special brew and wish you were here to share it with me.

Oh, by the way, I am scheduled for a colonoscopy tomorrow. :-P

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2013, 04:16:55 PM
Happy Birthday Chris.

Today I have a gallon of a special brew and wish you were here to share it with me.

Oh, by the way, I am scheduled for a colonoscopy tomorrow. :-P

  Don

Don.  Spelunking is a hobby I never cared for, and please spare us the slide show.

Okay - the appointment, put off time and time again, has been set for Wednesday, April 3 - 8:00 AM. 

MUST BE DONE AND OUT BY 5:00.

Schedule is posted.
 
I understand a videographer will be making his way up from the cheeseless plains of the snow covered southern hinterlands, so Wisdonm and Fordboy, clean, non-offensive T-shirts, please . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2013, 05:20:02 PM

I understand a videographer will be making his way up from the cheeseless plains of the snow covered southern hinterlands, so Wisdonm and Fordboy, clean, non-offensive T-shirts, please . . .


Boy, add nearly a year of age and all the fun just evaporates faster than Jamesons on a hot summer day. . . . . . . . . . . .

Since you've gone to the trouble of sending E-invitations, I'll attend in "Black Tie".

F/B
Title: Re: Milwaukee Midget
Post by: wisdonm on March 25, 2013, 05:49:25 PM
Damn you guys. Now I have to get a new t-shirt.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 25, 2013, 06:50:40 PM
Plenty of time to order one.

(http://images.oldglory.com/product/052860SLTSc.jpg)

http://oldglory.com/lp/High-Class-Tuxedo-T-Shirt/p/52860?gclid=COXQm-P5mLYCFSRxQgodCAkAag (http://oldglory.com/lp/High-Class-Tuxedo-T-Shirt/p/52860?gclid=COXQm-P5mLYCFSRxQgodCAkAag)


Mike
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 25, 2013, 11:12:18 PM
Chris, have a couple similar to those that I wore under my flight suit...  If you need them for emergency overshirts for the boys, send me a PM and I'll mail them to you.  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2013, 11:35:44 PM
I can just see the article in "GQ"  . . .

"Fast Forward Fashion for a Fine Dyno Experience".

Hell, I should talk - I'll consider myself lucky if I've got clean sox on the 3rd.

Well, this was a productive day.

I was able to confirm my last measurements at the dyno shop, and they have extra long ignition wires I can use, so I can set my ignition box close, but not too close.  This will be sans my digital analog conversion effort, which I've moved to the back burner - I have enough on my plate, and the ignition I have works fine.  

I dropped off a pilot bushing to be turned down at C&S, and Mel didn't run into the back room and hide from me.  He'll become more scarce when I pull the engine from the MGB, I'm certain.  

All but one of the coolant lines are in place - I need to stop and pick up a section of 9/16 heater hose and some clamps, and that will put that to rights.

Breather vents plumbed.

Fordboy, a question for you.  How much fuel do you think we'll need?  A 1/2 hour of run-in time and let's say a dozen pulls?
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2013, 03:28:31 AM
I can just see the article in "GQ"  . . .

"Fast Forward Fashion for a Fine Dyno Experience".            Ah, alliteration.   Your Achilles heel, so to speak. . . . . .

Hell, I should talk - I'll consider myself lucky if I've got clean sox on the 3rd.      I will have clean socks by design. . . . .

Well, this was a productive day.       Updates to dyno checklist recorded. . . . .

I was able to confirm my last measurements at the dyno shop, and they have extra long ignition wires I can use, so I can set my ignition box close, but not too close.  This will be sans my digital analog conversion effort, which I've moved to the back burner - I have enough on my plate, and the ignition I have works fine.    Thankfully. . . .  

I dropped off a pilot bushing to be turned down at C&S, and Mel didn't run into the back room and hide from me.  He'll become more scarce when I pull the engine from the MGB, I'm certain.       Updates to dyno checklist recorded. . . . .

All but one of the coolant lines are in place - I need to stop and pick up a section of 9/16 heater hose and some clamps, and that will put that to rights.       Updates to dyno checklist recorded. . . . .

Breather vents plumbed.      Updates to dyno checklist recorded. . . . .

Fordboy, a question for you.  How much fuel do you think we'll need?  A 1/2 hour of run-in time and let's say a dozen pulls?       See below. . . . .

Midget,

Let's presume:

1/    A resultant of .55/.60 BSFC       (this is about where you are going to end up, based on my previous experience.)

2/    A max of 15/16 pulls,  @ a max of 60 seconds elapsed time per pull   (probably will not take that long at 300 rpm/sec [10 seconds] or 100 rpm/sec [30 seconds]
       acceleration rate. . . .    based on an rpm spread of 5500 rpm to 8500 rpm for a net of 3000 rpm/acceleration rate.   Steady state step test may take slightly longer.)

3/    .5 hour of run time for break-in at say 1/2 throttle, so lets say approximately equals 1/4 hour @ full throttle    (over estimated. . . . .)

4/    Your fuel specific gravity of ??      (.700 to .740 would be the normal range for 110+ octane gasoline, but let's say 5.8lbs/gallon [.695 sg] to over estimate. . . . . )
       [.74 sg * 8.345 lbs = 6.175 lbs]    {VP Blue = .733 sg;  ERC A-19A = .699 sg}         http://www.smithtex.com/racing/fuelcomp.html

OK .    So a total of 1/2 hour full throttle run time * .60 BSFC * say a max of 100 bhp = 30 lbs of fuel consumed divided by 5.8 lbs/gal = 5.1724 gallons    [4.86 gal @ 6.175]

5 gallons minimum, because you don't want to run out in the middle of a pull. . . . . .     You might want to run in on race fuel they can supply, (only if it meets your engine's requirements. . . . ) to preserve your stuff for the full throttle pulls.   Or bring more than 5 gallons.

Will post an updated Dyno Checklist later this week when I have the carb linkage finished.    I think I can get a tux made in woodland camo in time for this schedule. . . . . :-D
 :cheers:
Fordboy

edit added website,  F/B
Title: Re: Milwaukee Midget
Post by: wisdonm on March 26, 2013, 04:17:51 AM
That's a whole tank of gas!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2013, 08:55:23 AM
That's a whole tank of gas!

Is there anywhere in Beerhaven where you can get Premium Leaded?    Or Aircraft Premium Leaded?     I'd be nervous about anything less than say 100/102 octane (R+M/2). You could carefully run-in at part throttle on those, before you shpank it.    But the little voice in the back of my head says it is probably not worth saving $5, or even $10, versus the value of the engine. . . . . . . . .

How well do you know the Easter Bunny?    You really don't want to lay an egg at this point. . . . . . . . . . .      False economy has a giant set of teeth. . . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 26, 2013, 09:03:54 AM
False economy has a giant set of teeth. . . . . . . . .

 :cheers:
Fordboy

. . . . . . . . . . . . and that's the whole truth!

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2013, 09:18:28 AM
False economy has a giant set of teeth. . . . . . . . .

 :cheers:
Fordboy

. . . . . . . . . . . . and that's the whole truth!

Pete

Yeah!     Don't ask me how I know. . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2013, 09:28:20 AM
Midget,

I know you are concentrating on the engine.   But check out some of the brake drag reduction ideas on the tech thread for later on . . . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 26, 2013, 09:28:56 AM
Okay, that tells me what I need to know.

I've got some 114 left over from last year that's been well sealed - I'll go pick up another pail.

I have 2 gallons of VP C-14   SG .696    114 Motor Method

There would have been more left over, but the snow caught me with an empty tank of regular.  That was fun, following around a Toro dual stage with the ultra rarified oder of burnt racing fuel causing a mild headache.

At Bonneville, I think I'm looking at

ERC - A-19A  SG .699  117 Motor Method

I'll confirm that and try to find a VP product close.  We can do the run in on the old stuff.  
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2013, 09:35:51 AM
Good Plan.

See, you're getting smarter already, even without the trick calculator. . . . . . .     :-D
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on March 26, 2013, 10:27:04 AM
Required wear, no?
(http://img1.etsystatic.com/013/0/7629406/il_570xN.415586569_5qma.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 26, 2013, 10:53:35 AM
Required wear, no?
(http://img1.etsystatic.com/013/0/7629406/il_570xN.415586569_5qma.jpg)

Dean, how long did you work in wardrobe at Warner Brothers? 

I think our L.A. fashion consultant has picked a winner!

A link?

Another one I'm looking at -

http://www.cafepress.com/mf/19344423/aseries-engine_tshirt?shop=Acmespeed
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on March 26, 2013, 11:27:08 AM
http://www.etsy.com/shop/SoloistSpriteClub?ref=seller_info (http://www.etsy.com/shop/SoloistSpriteClub?ref=seller_info)
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 26, 2013, 11:29:47 AM
At Bonneville, I think I'm looking at

ERC - A-19A  SG .699  117 Motor Method

I'll confirm that and try to find a VP product close.  We can do the run in on the old stuff.  

Call Rick at ERC, tell him about your motor, I think he will suggest or recommend a fuel that will suit your motor.  Might even be able to give a comparison to VP.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2013, 07:55:35 PM
Weber dyno throttle linkage erector set. . . . . . .

Midget,

             For the dyno throttle linkage. . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2500_zps7d462e55.jpg)
            Parts pile at the start. . . . . .

Stay tuned. . . . . .

Now where's my Dremel tool??
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 27, 2013, 08:24:26 PM
Hydroengineering 101 -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/thethreestoogesaplumbingwewillgo1_zps2bc35eea.jpg)

Advanced learner's class -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/DSCN5073_zps9588dc84.jpg)

Hope it doesn't require divine intervention -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/download_zpsf346739d.jpg)
Title: Re: Milwaukee Midget
Post by: salt27 on March 27, 2013, 08:34:15 PM
Required wear, no?
(http://img1.etsystatic.com/013/0/7629406/il_570xN.415586569_5qma.jpg)

"for acceleration in a flash"
Would that have anything to do with the electrical system? :roll:

By the way, I love this build, Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2013, 09:48:57 PM
DANGER WILL ROBINSON!!   DANGER!!    DANGER APPROACHING!!

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2503_zps4eff0010.jpg)

OH NO Mr. Bill!!     A goat exploded on the workbench, again!!!    Gaaa!!

Had to upgrade from Dremel to DIE GRINDER, belt sander, band saw, drill press, tap set, etc, etc. . . . .

Progress being made though. . . . .      So far, only 1 visit to the fastener section of the ACE Home Center. . . . .

 :cheers:
Goatroperboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2013, 10:11:56 PM
Hydroengineering 101 -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/thethreestoogesaplumbingwewillgo1_zps2bc35eea.jpg)

Advanced learner's class -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/DSCN5073_zps9588dc84.jpg)

Hope it doesn't require divine intervention -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/download_zpsf346739d.jpg)

Midget,

Hey!!    If you are bringing Curly, Larry & Moe to the dyno session, I'm going to stay home and sleep in.
 :cheers:
G/R/B

If you want me to be a "Stooge", I want to be "Grumpy"  :-D
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 28, 2013, 10:19:08 AM
Mark, I'm guessing he is hoping you are the guy in the 3rd picture... arms in the air making it happen  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2013, 10:25:37 AM
If you want me to be a "Stooge", I want to be "Grumpy"  :-D

We all get to be grumpy from time to time, but I think you're mixing your movie metaphors.

Cecil B. DeMille did NOT direct the Stooges or Snow White.


Nyuk nycuk nyuk - woo woo woo woo woo - ruff ruff . . .

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2013, 08:32:27 PM
HEY MAN. . . . WANNA BUY SOME WEE, ER THROTTLE LINKAGE??

Midget,

I'm not sure what you had in mind; what Curly, Larry, and Moe had in mind; or even what Francis the first had in mind; BUT, this is what I fabricated:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2504_zps025bd2fc.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2505_zpsac77ba81.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2506_zpsb31551ff.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2507_zps8e477b97.jpg)
Rear pull to actuate carb.   Various holes speed up or slow down actuation rate.

Better than what I had @ PHP. . . . .      Me likey. . . . . . .

I'm going to celebrate with the Prima'tor Doppelbock (Czech Republic) you brought the other day. . . . . . mmmmm. . . . .Doppelbock, 10.5% ABV, bourbonny overtones, color of motor oil, 500ml serving, smooooth finish, mmmmm. . . . .very nice, this must be what Heaven is like, but, probably my dinner. . . . . :-D   :wink:     probably nod off after 1.    (Well 1 of these = 3 regular beers, approx.   Yes, I know I'm rationalizing!!!   I'm almost 62, cranky and armed. . . . .     Are you feeling lucky??)

But honey,   I've only had one in dog beers. . . . . . . . . . . .

Have updated checklist, all major items now completed.    Will post later.
 :cheers: :cheers: :cheers:
"These are not the stooges we're looking for.   Move along."
Title: Re: Milwaukee Midget
Post by: manta22 on March 28, 2013, 08:58:41 PM
Fordboy & MM;

Since you two seem to be beer connoisseurs, maybe you can tell me about a beer that I ran into long, long ago (and in a galaxy far, far away)  :roll:

While visiting East Berlin on leave in '63, a couple of us US soldiers had lunch in a restaurant just off Karl-Marx Allee. For something a bit different, we ordered a Soviet- made beer but the waiter made a face and said they were out of it. We asked what he would recommend and he suggested a Rumanian beer of some sort. When we looked at the bottles, the labels said it was 18% alcohol....needless to say, we each didn't drink more than one-- we were in the East Zone, after all.

My question is, do you know what that beer might have been? I can report that it was good.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2013, 09:30:39 PM
Fordboy & MM;

Since you two seem to be beer connoisseurs, maybe you can tell me about a beer that I ran into long, long ago (and in a galaxy far, far away)  :roll:

While visiting East Berlin on leave in '63, a couple of us US soldiers had lunch in a restaurant just off Karl-Marx Allee. For something a bit different, we ordered a Soviet- made beer but the waiter made a face and said they were out of it. We asked what he would recommend and he suggested a Rumanian beer of some sort. When we looked at the bottles, the labels said it was 18% alcohol....needless to say, we each didn't drink more than one-- we were in the East Zone, after all.

My question is, do you know what that beer might have been? I can report that it was good.

Regards, Neil  Tucson, AZ

Neil, I recall a very high alcohol Romanian beer I had at Club 400 in Waukesha when I was still at school at the UW-Waukesha campus -

http://www.club400waukesha.com/indexe3cd.html?websiteid=7357

They used to have the largest variety of bottled imports in SE Wisconsin. 

Do I remember the name?

I don't even remember getting back to my apartment!

Club 400 used to have an arrangement where you would have a card on file at the bar.  You would go in and order an import, they would take your card, and for every different import, they would punch a hole through the name of it.  Once the card was full, you'd get a T-shirt.

I never got a T-shirt, but the card looked like Swiss Cheese before I moved to Milwaukee.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2013, 09:33:07 PM
Header flog. . . . . .

Midget,

Pics of various headers for dyno flog, courtesy of Northern Illinois Mini Maven. . . . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2508_zpsd6157c9d.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2509_zps5be5d60e.jpg)
            I'm thinking this will be the best bhp producer                                       This is the line-up Sgt. Friday. . . . . .

We will probably need some tail pipe to add on to your system and/or these. . . . . .or to beat a confession out of this little gem. . . . . . . . . .
 :cheers: :cheers: :cheers:
Officer Smith
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2013, 09:38:05 PM
Header flog. . . . . .

Midget,

Pics of various headers for dyno flog, courtesy of Northern Illinois Mini Maven. . . . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2508_zpsd6157c9d.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2509_zps5be5d60e.jpg)
            I'm thinking this will be the best bhp producer                                       This is the line-up Sgt. Friday. . . . . .

We will probably need some tail pipe to add on to your system and/or these. . . . . .or to beat a confession out of this little gem. . . . . . . . . .
 :cheers: :cheers: :cheers:
Officer Smith

While the results won't be exact to what I'll have to get to accomodate the Midget chassis, at least I'll know what lengths I'll need to shop for.

I'd bet Dick of Dave could weld up a set once we've determined which lengths work best.
Title: Re: Milwaukee Midget
Post by: manta22 on March 28, 2013, 09:38:40 PM
MM;

Thanks...I wonder what the heck it was?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: wisdonm on March 28, 2013, 09:39:48 PM
Surprisingly Chris, I have never been to Club 400, but Casa Del Rio, in Waukesha, has the same deal for Tequila. I have a couple more punches to go.  
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2013, 10:02:59 PM
Fordboy & MM;

Since you two seem to be beer connoisseurs, maybe you can tell me about a beer that I ran into long, long ago (and in a galaxy far, far away)  :roll:

While visiting East Berlin on leave in '63, a couple of us US soldiers had lunch in a restaurant just off Karl-Marx Allee. For something a bit different, we ordered a Soviet- made beer but the waiter made a face and said they were out of it. We asked what he would recommend and he suggested a Rumanian beer of some sort. When we looked at the bottles, the labels said it was 18% alcohol....needless to say, we each didn't drink more than one-- we were in the East Zone, after all.

My question is, do you know what that beer might have been? I can report that it was good.

Regards, Neil  Tucson, AZ

Neil,

Did a quick check of the sites I reference for Beer Data and I could not find a reference for anything Romanian/etc @ 18% ABV.

You are in Barly wine/Malt liquor/Imperial Stout territory here.

A few suggestions:

1  Dogfish Head Worldwide Double Stout   18% ABV
2  Dogfish Head Raspberry Ale  18%  ABV
3  Sam Adams Triple Bock   18% ABV
4  3 Floyd's 'Dark Lord' Russian Imperial Stout  15.5% ABV

I'm sure there are others.

This is rarefied & expensive territory. . . . .     BUT, you only need to consume one for the afterglow of naptime. . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2013, 10:17:34 PM
One more thing to check off of the list -

Vib Dmp dun!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2013, 06:18:57 AM
Header flog. . . . . .

Midget,

Pics of various headers for dyno flog, courtesy of Northern Illinois Mini Maven. . . . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2508_zpsd6157c9d.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2509_zps5be5d60e.jpg)
            I'm thinking this will be the best bhp producer                                       This is the line-up Sgt. Friday. . . . . .

We will probably need some tail pipe to add on to your system and/or these. . . . . .or to beat a confession out of this little gem. . . . . . . . . .
 :cheers: :cheers: :cheers:
Officer Smith

While the results won't be exact to what I'll have to get to accomodate the Midget chassis, at least I'll know what lengths I'll need to shop for.

I'd bet Dick of Dave could weld up a set once we've determined which lengths work best.

Midget,

Header flange thickness on the 3 header suspects varies only slightly, .308" / .312" / .316"          Sgt. Friday says:  "You might want to apply a gasket release to the outer face of the manifold gasket, to make the header changes easier and to preserve the gasket."

Edit:    How do these dimensions compare to your existing header and/or your inlet manifold flange??   I recall a mismatch that needed stepped washers/some sort of shim to correct.   Don't want a leaking header on the dyno.    Please advise if something special needs to be made up.    Any plan to vary tailpipe/collector length?     Short (12" to 24" long) pieces should be enough.

Updated Checklist attached.     Except for the pilot bushing, the only things left to do are:

1/  Install dyno pilot bush
2/  Install dyno drive plate & torque
3/  Install carb dyno linkage
4/  Gather the remaining parts & tools
5/  Negotiate with Mistress Helga for the price of "Shpanking"   :-o
6/  Pre-select proper celebratory beverage.   I vote for something the color of motor oil. . . . . . hopefully no "metallic" content or "aftertaste". . . . . . . . .  :?

BTW, Prima'tor Doppelbock was very nice, earning a place on the permanent list.  :-D

Off to more southerly, but still cheeseless, plains of the Illini.    Mrs. Fordboy's plan is to return shortly, but I'm hoping to be taller. . . . . . .
 :cheers: :cheers: :cheers:
Doppelbockboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2013, 11:04:01 AM
Midget,

Confirming:

1/   BMC block oil pressure take off tapped: 1/8 BSP  - 1/8 NPT screws right in, teflon tape to seal.    added (1)  1/8 npt to -4 Aquip adaptor to kit I am bringing,  DONE.

2/   3 into 1 collector OD  1.9"/1.88"    2" OD x 16ga exhaust pipe should slip over to lengthen.      Need 12"/18"     (Bring your pipe expander.)

3/   LCB collector OD  2.0"/1.99"    2-1/8" OD x 16ga exhaust pipe should slip over to lengthen.      Need 12"/18"

PipeMax predicts collector lengths of 13.4" to 13.8"    OR    26.8" to 27.7"   OR multiples thereof.    This is combined with primary lengths of 22.3"/25.8".

I don't know what is needed to get your system to a total length of 37.5" (from the head face to the end of the collector).    That would duplicate the total length of the 3 into1 @ 24" primary length + 13.5" collector length.

Sonya Henie??    What happened??   U-P brain freeze??
http://www.google.com/imgres?imgurl=http://static.tvtropes.org/pmwiki/pub/images/SonjaHeniePhoto01_3333.jpg&imgrefurl=http://tvtropes.org/pmwiki/pmwiki.php/Main/SonjaHenie&h=400&w=320&sz=27&tbnid=mf-5Hg3YbtxC5M:&tbnh=109&tbnw=87&prev=/search%3Fq%3Dsonja%2Bhenie%26tbm%3Disch%26tbo%3Du&zoom=1&q=sonja+henie&usg=__vcMr335hmdknEXfEXOmSBb-uMEU=&docid=vLHX_mTq02TdwM&hl=en&sa=X&ei=qqhVUYe6F4GGyAGLyYHQBg&sqi=2&ved=0CJEBEP4dMA4


I'm a Peggy Fleming fan myself.
http://figureskating.about.com/od/olympicchampions/p/fleming.htm


BUT, I guess it's the age old Ginger Vs Mary Ann argument. . . .    I say put a pair of black skates on Elvira, I'm betting she would be the most fun.   Who cares if she can skate. . .
http://elvira.hostedbywebstore.com/

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: manta22 on March 29, 2013, 11:39:10 AM
"BUT, I guess it's the age old Ginger Vs Mary Ann argument. . . .    I say put a pair of black skates on Elvira, I'm betting she would be the most fun.   Who cares if she can skate. . .
http://elvira.hostedbywebstore.com/"

Ahh yes...Mistress of the Dark, "putting the boob back into the boob tube".
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2013, 04:18:00 PM

Ahh yes...Mistress of the Dark, "putting the boob back into the boob tube".


And available on the net, making the virtual leap from silicone to silicon.
Title: Re: Milwaukee Midget
Post by: Tman on March 29, 2013, 04:39:13 PM
Fordboy & MM;

Since you two seem to be beer connoisseurs, maybe you can tell me about a beer that I ran into long, long ago (and in a galaxy far, far away)  :roll:

While visiting East Berlin on leave in '63, a couple of us US soldiers had lunch in a restaurant just off Karl-Marx Allee. For something a bit different, we ordered a Soviet- made beer but the waiter made a face and said they were out of it. We asked what he would recommend and he suggested a Rumanian beer of some sort. When we looked at the bottles, the labels said it was 18% alcohol....needless to say, we each didn't drink more than one-- we were in the East Zone, after all.

My question is, do you know what that beer might have been? I can report that it was good.

Regards, Neil  Tucson, AZ

Neil, I recall a very high alcohol Romanian beer I had at Club 400 in Waukesha when I was still at school at the UW-Waukesha campus -

http://www.club400waukesha.com/indexe3cd.html?websiteid=7357

They used to have the largest variety of bottled imports in SE Wisconsin. 

Do I remember the name?

I don't even remember getting back to my apartment!

Club 400 used to have an arrangement where you would have a card on file at the bar.  You would go in and order an import, they would take your card, and for every different import, they would punch a hole through the name of it.  Once the card was full, you'd get a T-shirt.

I never got a T-shirt, but the card looked like Swiss Cheese before I moved to Milwaukee.

Jims Tap in Brookings SD has the same thing. They call it Around the World. it was 21 beers and the trick was for folks (college) to do it all in one night. You could do it over time as well.  I never paid to do it but had most of the beers over time. Looking back it would have been easy :-o except for the crappy Peroni from Italy!
Title: Re: Milwaukee Midget
Post by: Koncretekid on March 29, 2013, 09:23:50 PM
All this elaborate preparation to get the Midget's motor on the dyno - - sure makes  us bike guys appreciate the simplicity of the bike dyno!
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2013, 10:09:23 PM
All this elaborate preparation to get the Midget's motor on the dyno - - sure makes  us bike guys appreciate the simplicity of the bike dyno!
Tom

And I am jealous.

Tom, you bring up good points.

I’ve had to completely pull the entire ignition system out of the car and set it up in a stand-alone arrangement, pull the engine and transmission (which turned out to be a good thing – the tranny was shot, and I didn’t know it), and fab up a cooling arrangement that emulates a small block Chevy.  Mark has gone to herculean lengths to get the adapters designed and fabbed, securing borrowed headers to optimize the set up - it’s been trips back and forth to here, there and everywhere for both of us, and by the way, Mark, thank you for the time you’ve dedicated to this. 

We’ve gotten to this point despite delays, family events, and work schedules.

My personal preference would have been to simply dial it in on the chassis dyno, but our last foray revealed enough problems other than the engine that we needed to concentrate on the engine as a sub-system, rather than continue to test the car as a whole in the chassis.  I blew out a tire on the last go-round, and even if the engine had stayed glued together, it would have been a day of further frustration getting that fixed while burning dyno time.  And if the transmission had let go, I’d still be sweeping up kitty litter at Late Model Throttle.
 
So since last September, it’s been one thing at a time, and in order.

I feel confident, and I’m looking forward to Wednesday.

That said, if there are any further issues with the engine, taking it out will be one less task, and if it’s good, this could be the last time I have to pull it for the year.  That would be nice.

So - my NCAA brackets are screwed - Over/under on hp per liter, boys?
Title: Re: Milwaukee Midget
Post by: Koncretekid on March 30, 2013, 09:19:26 AM
Which brings up a good point about our "salted" vehicles.  You get to know all of the components and none of them will intimidate you when it comes time to remove and clean again.  I've run my little motor in 5 events so far, and the motor has come out and apart 6 times - - can almost do it with my eyes closed.  And every time, things show up that needed to be attended to.  Primary drive, transmission, valve train, rings, bearings, ignition and wiring, and then there are chassis concerns as well, like frame, brakes, cables, linkages, tires, wheel bearings, even re-painting the rusted areas.  You'll learn all the weak points and won't be afraid to address any of them.  My 2c worth.
Tom
Title: Re: Milwaukee Midget
Post by: Geo on March 30, 2013, 10:34:32 AM
In answer to Chris' question: So - my NCAA brackets are screwed - Over/under on hp per liter, boys?

I had to go back a hundred and some pages to do the calculations with some varaibles from experts. So here we go in this builds best math emulation.

Got to be worth a pony or two......

He has run many engines on both and says you can expect a 20 to 25% parasitic loss of horsepower between the two.

However I was thinking about proportional to the power of the motor, as a proportion of 60hp.Thinking thedrive train probably takes 10-20hp..........that might only increase by a few hp if you were putting another 50hp through it, now I need to have a lie down.

I also know I’m going to need some more firepower, but for a 60 year old engine design with a poorly jetted carb and a 5 port head to pull 1 horsepower per cubic inch at the rear wheels, I can’t complain about my Saturday.

I wish Stan hadn't brought reality into the picture - I kind of like the idea of 1000 ponies! 

Killjoy . . . 

Which brings us to the formula: 996cc x (Ra + 2P) - (60 x 0.33) = 150 Real Wheel HP

over on HP per liter

I'm making a run to stock up for the Wed event!  Go get em boys!

Geo


Title: Re: Milwaukee Midget
Post by: 38flattie on March 30, 2013, 10:46:45 AM
Chris, I'm in at 157 HP next Wednesday!

Goos luck! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2013, 11:05:09 AM
Whoa, whoa, whoa . . .

Somewhere in Geoff's calculations is an error - I'll go back and check the math this afternoon, but let me set the benchmark on this.

130 hp is a very strong bored out race prepped SCCA/Vintage 1300.  I've got a really good breathing 999 - one that breathes better than the larger 1300s due to the fact that the 1300s tend to be under valved with essentially the same head.  I'm running a Weber DCOE - the SCCA and Vintage guys run SU carbs, but the cam is the wild card. 

This combination is rare in that the only thing we can compare it to are early Formula 2 motors from the 1960's and a fistful of factory prepped Mini Coopers, and the factory technology stopped bearing fruit 40 years ago.

But the laws of physics, at least the ones I'm familiar with, have remained relatively constant.   

All that said, let me set the value at 99.9 hp, and you can bet beers amongst yourselves as to the over/under.

If it blows, all bets are off!
Title: Re: Milwaukee Midget
Post by: 38flattie on March 30, 2013, 11:29:24 AM
For some reason I thought you had a 1275

Is that 130 HP you stated RWHP, or flywheel?

Still, I'm going with 119 HP.

Loser can buy the beer on the salt! :cheers:

Title: Re: Milwaukee Midget
Post by: Geo on March 30, 2013, 09:59:54 PM
Yep, error there somewhere. Perhaps I am not listening to Stan enough.  :-o

I'm with Buddy. Put me down for over!   :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: AJR192 on March 30, 2013, 11:07:07 PM
If it blows, we all owe chris a beer.......
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2013, 11:27:58 PM
If it blows, we all owe chris a beer.......

Let's see if I can get it that far . . .

Picked up a pail of C14 this morning for Wednesday, along with filters and oil. 

The progress is actually good, despite a pair of minor setbacks – one of which will require me finding a hardware store open on Easter Sunday . . .

The pilot bushing is done, and it fits perfectly – a couple of taps with the ol’ rubber hammer and bingo . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5074_zps2b20a0e3.jpg)

The drive adapter fits like some flatlander CUSTOM DESIGNED IT!  The problem is that the bolts I acquired for it are a smidgen too long – I thought the flywheel was tapped all the way through – not the case – so it’s off to whoever is open tomorrow.

I took my handy 4 ounce syringe and filled the oil galleries, poured some oil down through the lifters and finished the fill through the distributor hole.  I then loosened up the rockers, removed the plugs and gave it a crank with the drill.  Yeah, oil is flowing where it should be, so I went back to readjust the lifters and . . .  snap!  Now this was just one of those, “oh, for pity’s sake” moments . . .   


 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5075_zpsf9f020e9.jpg)

Fortunately, after the valve train tried to munch itself last September, I ordered up a complete set of adjusters, so I was able to dig out one of the spares, which for reasons completely out of character with my normal MO, were neatly tagged and bagged right where I had put them, and where I remembered I had put them. 

But how was I going to get it out without removing the rocker shaft, which is held in place with head studs?

Well, after watching Fordboy use his ultra slick valve spring compressor last year, I went on E-bay and hunted down one for myself.  With a little adjustment, I was able to compress the valve side of the rocker and not even have to remove the shaft . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5076_zpscdb455c1.jpg)

The only thing better than having the right tool for the right job is having the wrong tool, but it works anyway.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2013, 08:58:20 AM
If it blows, we all owe chris a beer.......

Let's see if I can get it that far . . .

Picked up a pail of C14 this morning for Wednesday, along with filters and oil.    updates to dyno checklist recorded

The progress is actually good, despite a pair of minor setbacks – one of which will require me finding a hardware store open on Easter Sunday . . .      kind of like a monkey bite. . (sure hope that monkey doesn't have a virus. . .  :-o)

The pilot bushing is done, and it fits perfectly – a couple of taps with the ol’ rubber hammer and bingo . . .     nothin' quite as satisfying as thinkin' ahead. . . .  

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5074_zps2b20a0e3.jpg)

The drive adapter fits like some flatlander CUSTOM DESIGNED IT!    hmmm, that thinkin' ahead thing again. . . . .        The problem is that the bolts I acquired for it are a smidgen too long – I thought the flywheel was tapped all the way through – not the case – so it’s off to whoever is open tomorrow.

I took my handy 4 ounce syringe and filled the oil galleries, poured some oil down through the lifters and finished the fill through the distributor hole.  I then loosened up the rockers, removed the plugs and gave it a crank with the drill.  Yeah, oil is flowing where it should be, so I went back to readjust the lifters and . . .  snap!  Now this was just one of those, “oh, for pity’s sake” moments . . .    Yes, unforseen consequences from small items. . . . .   


 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5075_zpsf9f020e9.jpg)

Fortunately, after the valve train tried to munch itself last September, I ordered up a complete set of adjusters, so I was able to dig out one of the spares, which for reasons completely out of character with my normal MO, were neatly tagged and bagged right where I had put them, and where I remembered I had put them.       isn't it nice to have good luck for a change??

But how was I going to get it out without removing the rocker shaft, which is held in place with head studs?

Well, after watching Fordboy use his ultra slick valve spring compressor last year, I went on E-bay and hunted down one for myself.  With a little adjustment, I was able to compress the valve side of the rocker and not even have to remove the shaft . . .     clever boy, have you been hanging out with the smart kids again??

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5076_zpscdb455c1.jpg)

The only thing better than having the right tool for the right job is having the wrong tool, but it works anyway.      it's called creative development. . . . .     

Midget,

I have returned from the cheddar-less plains of the Illini.   Sorry for the mark-up of your post, still a slow and crappy typist.

I have updated the dyno checklist, adding on packing the additional valve adjustment screws to the dyno session, you know, just in case. . . .       Pack and bring along anything you might wish to have at hand. . . . .    Will post the final version of the checklist tonight/tomorrow, after any progress of today.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2013, 01:53:39 PM
Midget,

I hate to make predictions, it is too easy to get bitten in the a**, by a monkey or crocodile. . . . . .      but, here goes. . . . . . .

I'd be satisfied by the dyno session if:

1/   It stays together,
2/   No additional problems are discovered,
3/   We get all the testing we want to do finished,
4/   The BMEP is 190 psi or better,
5/   The corrected TQ is 76 lb/ft or better,
6/   The corrected Bhp is 95 bhp or better.

I know this is a long list, but as usual, I'm thinking long term.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2013, 02:10:46 PM
Realistic goals can realistically be achieved.

And we're better prepared than most - thanks to your guidance and help.

We're on the same page, bro.


6/   The corrected Bhp is 95 bhp or better.


So we'll put you down as under.  :wink:
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 31, 2013, 02:17:32 PM
MM, don't bet to large with FB... you know the smart kids can figure out what to tell the dyno operator to use for correction factor to make the number anything he wants....  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2013, 02:32:36 PM
True - it wouldn't be the first time I was outsmarted by the "Smart Kids".

But Fordboy hates dynos that cheat.

Besides, if he wants a beer, all he has to do is ask . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Queeziryder on March 31, 2013, 02:38:41 PM
Chris & FB
Remember to take pen & paper to document all your changes ( DAMHIK ) in case the post dyno session beverage clouds the brain  :cheers:

I'm on the just over FB and just under the 100 ( say a nice 98-99 corrected )
Best of luck

Neil
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2013, 05:40:00 PM
QR, FB's one step ahead of you.  He's setting up spread sheets for each run with notes.

Expect a HUGE INFO DUMP on this build diary before next weekend.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2013, 08:35:43 PM
QR, FB's one step ahead of you.  He's setting up spread sheets for each run with notes.

Expect a HUGE INFO DUMP on this build diary before next weekend.  :wink:

Midget, et all,

Well, now the cat is out of the bag, so to speak.    My plan was to surprise all the followers of your build diary with an improptu "How to Dyno your Engine" session, using the dyno info, the relational database spreadsheets and some analysis.    Sort of a parable (fable??) consisting of:  This is where we started and this is how (and more importantly, why) we got to where we ended up.    The idea was to outline how good engineering coupled with good planning and project management could positively impact a task of this nature.    The naked and unvarnished truth, the emporer without clothes, as such.    Sort of a "Benefit from our knowledge or stupidity" whichever the case may be.    Hopefully more of the former and less or none of the latter.

Stainless,    MM is right about one thing, I have absolutely no respect for dyno guys who manipulate the output numbers.   I equate them to used car salesmen and Catholic Cardinals. . . . . . .         Based on the weather/temperature forcast for 4/3/13, I expect the correction factor to move the corrected numbers down slightly from observed numbers.

I was going to bring some suds myself in anticipation of a celebration. . . . .

It is a fairly large & steep hill to climb on Wednesday, but I'm ready.

Guys, I'm bringing my portable cauldron (laptop) on dyno day.    Good news can come hot off the presses. . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: saltwheels262 on March 31, 2013, 08:54:31 PM
I like stingy dynos.
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 31, 2013, 09:41:47 PM
FB, unless you have a Solid State Hard Drive on your laptop be very careful about where you are operating it.  I found out that most spinning hard drives do not respond well to acoustic vibration.  Luckily it rarely kills it permanently, just locks it up a little, only had it blue screen one.   
Looking forward to your dyno info
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2013, 11:22:48 PM


Midget, et all,

Well, now the cat is out of the bag, so to speak.    My plan was to surprise all the followers of your build diary with an improptu "How to Dyno your Engine" session, using the dyno info, the relational database spreadsheets and some analysis.    Sort of a parable (fable??) consisting of:  This is where we started and this is how (and more importantly, why) we got to where we ended up.    The idea was to outline how good engineering coupled with good planning and project management could positively impact a task of this nature.    The naked and unvarnished truth, the emporer without clothes, as such.    Sort of a "Benefit from our knowledge or stupidity" whichever the case may be.    Hopefully more of the former and less or none of the latter.


Sorry 'bout that - I guess I didn't know I was spoiling a surprise - although why ANYBODY would be surprised by reams of numbers at this point on this diary is a mystery to me.  :-D

I’ve set up the motor mounts so we can just bolt up - a couple of 3/8 or 5/16 bolts will get that done, and we won't have to drill anything on campus - but I am bringing along the drill, just in case.

Monday will require a quick trip to the hardware store to acquire one last pipe reducer for water, and 6 properly sized bolts for the drive adapter.

I found my collector pipe, but it turns out that it's 1 7/8" rather than 2", so I'll be doing a bit of a scramble on that.

I cut some washers in half to step the header/manifold bolts - should be able to get it all close enough.

The following is packed -

Tool box
Bungees for air box support
Spare spark plugs
Valve spring compressor, magnetic probe, extra valve spring shims, valve springs and forceps
Pipe expander
Torque wrench, wrenches, screw drivers, Allen wrenches, all my spare carby parts, fire extinguisher, extra studs and fasteners, extra manifold gaskets (2)
Colortune, timing light, feeler gauges, air adapter for spark plug hole to change out valve springs
Computer w/ spare power supply, spare battery and connection cable

Just a heads up - I can't find my 11mm combination wrench.    :|
 
Title: Re: Milwaukee Midget
Post by: wisdonm on March 31, 2013, 11:36:07 PM
Quote
I can't find my 11mm combination wrench.

I can cover that.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 01, 2013, 09:00:06 AM
I’ve set up the motor mounts so we can just bolt up - a couple of 3/8 or 5/16 bolts will get that done, and we won't have to drill anything on campus - but I am bringing along the drill, just in case.

Monday will require a quick trip to the hardware store to acquire one last pipe reducer for water, and 6 properly sized bolts for the drive adapter.

I found my collector pipe, but it turns out that it's 1 7/8" rather than 2", so I'll be doing a bit of a scramble on that.

I cut some washers in half to step the header/manifold bolts - should be able to get it all close enough.

The following is packed -

Tool box
Bungees for air box support
Spare spark plugs
Valve spring compressor, magnetic probe, extra valve spring shims, valve springs and forceps
Pipe expander
Torque wrench, wrenches, screw drivers, Allen wrenches, all my spare carby parts, fire extinguisher, extra studs and fasteners, extra manifold gaskets (2)
Colortune, timing light, feeler gauges, air adapter for spark plug hole to change out valve springs
Computer w/ spare power supply, spare battery and connection cable

Just a heads up - I can't find my 11mm combination wrench.    :|

Midget,

Spending most of my day gathering & packing up my Sorcerer's kit for the "Magical Mystery Tour of Cheddarland"   :-D

I am including in the boxed set:

1/    Carb main jets, air jets, idle jets, pump jets and emulsion tubes
2/    Alternate air horns
3/    Alternate chokes
4/    Alternate boosters
5/    Variety of carb tools, inc 11mm wrench and the throttle linkage adaptor
6/    Leakdown checker with adaptors
7/    Variety of other special tools
8/    Variety of measuring tools
9/    CO2 fire ext.
10/  Tripod/video camera/digital camera
11/  Portable cauldron & accessories


I'm counting on you to bring:   (in addition to the stuff you listed. . . . . )

1/    All your extra valve adjusters. . . . .
2/    the spare water pump drive belt
3/    the short lengths of tailpipe, one end may need to be expanded as a stock exhaust system

I'll post the latest version of the checklist later today, so you can review it/print it off.
 :cheers:
Fordboy

edit:  you'll also need to bring that rockershaft/pillar assembly for changing the valve springs!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2013, 01:22:15 AM
 :oops:

I want to keep this as honest as possible, so the mistakes are also documented.

I screwed up -

Stripped out a thread on the flywheel.

Pulled it, met Fordboy at the Brat Stop - he's on Helicoil duty.

Again, thanks Mark.

I really didn't need this tonight. 

More to follow - we'll get through this - just keep the wrenches out of my big, clumsy hands.

Pulled the exhaust - we'll be cutting it up for testing.

Grabbing Sawzall.

Last water fitting in place.

Schedule remains intact, but jeez, I thought I was doing this to AVOID a last minute thrash . . .

Radio silence likely from Beerhaven until Wednesday PM.

Captain Chrispy, out.
Title: Re: Milwaukee Midget
Post by: 38flattie on April 02, 2013, 06:14:54 AM
Chris, I always love reading this thread. You guys really do your homework, and a lot can be learned from you!

Good luck on the dyno- I really hope 'over' wins out for you, but more importantly, I hope she runs like a Swiss watch! :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 02, 2013, 06:31:45 AM
Well said Buddy and I second that in a BIG way. You deserve a winning day Chris.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: gkabbt on April 02, 2013, 06:38:35 AM
Chris, As I put in my PM to you, may the Gods of Speed be looking over you and your crew!
GOOD LUCK.....You deserve it!  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2013, 08:55:47 AM
:oops:

I want to keep this as honest as possible, so the mistakes are also documented.

I screwed up -

Stripped out a thread on the flywheel.

Pulled it, met Fordboy at the Brat Stop - he's on Helicoil duty.

Again, thanks Mark.

I really didn't need this tonight. 

More to follow - we'll get through this - just keep the wrenches out of my big, clumsy hands.

Pulled the exhaust - we'll be cutting it up for testing.

Grabbing Sawzall.

Last water fitting in place.

Schedule remains intact, but jeez, I thought I was doing this to AVOID a last minute thrash . . .

Radio silence likely from Beerhaven until Wednesday PM.

Captain Chrispy, out.

Captain Chrispy, (?? sic??), et all,

OK, first of all, before you use the Sawsall on your neck, the sky isn't falling.    Problem can be corrected.    I want to take a minute to illustrate a point though. . . . .

This is a PERFECT example of why there is a need for checklists, schedules, AND, why reasonable schedules have extra time built in.   It is to be able to react to the unexpected.    Why?     Because it always happens. . . . . .      No racer ever plans to create a problem, yet sh** happens. . . .      Not to get "all Dr. Phil" on anybody, situations like this are just part of the human condition, something that has to be accepted when working with people.    Sh** happens.

Smart project managers know this and they build flexibility into their schedules to be able to deal with the unexpected.    It's the smart thing to do.   So the extra day you had built-in to the schedule for other reasons, worked to your advantage.

So guys, my point is that if you have every pre-race moment planned out and accounted for, without any extra time reserved for unanticipated problems that might occur, you are actually: planning to fail. . . . .      I see this all the time in racers who are not full time professionals and even in some lower tier pro teams.    You never see it though at the highest levels of the sport.    Why?    Successful teams recognize the value in planning ahead, if for no other reason than to satisfy sponsors. . .    And I'm not going to say anything about overly optomistic planning times except this: Be realistic about what you can accomplish after a full work day. . . .  

The bottom line is:  Make sure you have enough time to do everything, AND, have some extra time in hand to deal with the unexpected.

Final version of checklist is attached below.

Apparently there is a God.    Seems like He is the Guy who invented Heli-coils. . . . . . . . . . . . .

Will call you when the repair is finished.
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2013, 01:01:49 PM
Robin,

Please come home to Wayne Manor, do not check yourself into Arkham Asylum. . . . .

The Bat-flywheel is repaired and all is forgiven.

Alfred

P.S.  Batman doesn't have to know. . . . . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 02, 2013, 02:59:29 PM
This thread isn't only technically interesting, it's also highly entertaining. Keep up the great work guys.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2013, 05:18:26 PM
This thread isn't only technically interesting, it's also highly entertaining.

With all the elements of a Greek tragedy – including getting bumped by the Dyno Shop.

A day of vacation burned for nothing.

Rescheduled for 4/17.

Title: Re: Milwaukee Midget
Post by: Graham in Aus on April 02, 2013, 05:50:03 PM
Daaamn that's annoying, I'd bought my popcorn and everything! (http://content.boards.baltimoreravens.com/public/style_emoticons/default/popcorn%20drama.gif)  

Another two weeks waiting!  :-P
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 02, 2013, 05:52:19 PM
The flywheel was a sign.WTH, Are they dynoing a Space Shuttle, what could be more important?.......half expecting to see an angry mob of LSR fiends picketing the place after this disappointment.
Take this to your employer, forget annual leave, get a medical.............


To Whom it may Concern
I have today examined a Mister Christopher Conrad of Beerhaven. He has been diagnosed with Salt Fever and will be unable to attend his place of work on the 17th of April as he will be receiving intensive therapy. I will also take this ooportunity to flag the possibility that Mr Conrad will to be admitted to our Utah treatment facility in the early weeks of September for further extensive treatment depending on his responsiveness to the forthcoming course.

Thank You
Dr Goggles
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on April 02, 2013, 06:05:23 PM
Chris,
It's good to have a Dr. in your fan club.
Title: Re: Milwaukee Midget
Post by: 38flattie on April 02, 2013, 06:08:59 PM
Well, it will give you a little more time to prep. Post up your numbers, because I'll be at work on the 17th, and won't be able to watch the video!
Title: Re: Milwaukee Midget
Post by: gkabbt on April 02, 2013, 06:17:27 PM
This thread isn't only technically interesting, it's also highly entertaining.

With all the elements of a Greek tragedy – including getting bumped by the Dyno Shop.

A day of vacation burned for nothing.

Rescheduled for 4/17.

Sorry to hear this Chris but the flywheel must have been a sign.

Gregg


Title: Re: Milwaukee Midget
Post by: gkabbt on April 02, 2013, 06:18:46 PM
Take this to your employer, forget annual leave, get a medical.............

To Whom it may Concern
I have today examined a Mister Christopher Conrad of Beerhaven. He has been diagnosed with Salt Fever and will be unable to attend his place of work on the 17th of April as he will be receiving intensive therapy. I will also take this ooportunity to flag the possibility that Mr Conrad will to be admitted to our Utah treatment facility in the early weeks of September for further extensive treatment depending on his responsiveness to the forthcoming course.

Thank You
Dr Goggles

ROTFLMFAO  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2013, 07:09:52 PM
What I find particularly irksome about all of this is that when I wanted to set an appointment 4 weeks ago, they didn’t want to schedule that far out.  So early last week, I stop by, nailed down the date, and today - the day before – after a solid week of working diligently to be ready to be in and out of their facility in a professional and timely basis, I’m told they’re backed up on their dyno?

I guess it’s the lack of respect for someone else’s time I find so difficult to swallow.

It’s a two man shop – fecal matter occurs – I get it.  But this crap has been going on since the day I ordered up my wheels,
and my rockers,
and my crank,
and my rods,
and my flywheel . . .

Well, I’m off Wednesday – I do have to finish my presentation for the MG-T Register in Bennington, Vermont, so maybe a day at the table with everything immediate pushed back to the back burner isn’t all bad.  But assessing how I feel right now, and comparing it to when I dropped the valve guide last September, I was in a much better head space then than I am right now.

Doc, thanks for the note.  I’ll see if a doctor of sodiumology has any sway with our insurance company.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2013, 07:45:03 PM
What I find particularly irksome about all of this is that when I wanted to set an appointment 4 weeks ago, they didn’t want to schedule that far out.  So early last week, I stop by, nailed down the date, and today - the day before – after a solid week of working diligently to be ready to be in and out of their facility in a professional and timely basis, I’m told they’re backed up on their dyno?

I guess it’s the lack of respect for someone else’s time I find so difficult to swallow.

It’s a two man shop – fecal matter occurs – I get it.  But this crap has been going on since the day I ordered up my wheels,
and my rockers,
and my crank,
and my rods,
and my flywheel . . .

And therein lies the heart of the issue. . . . . . . .

Most small racing oriented dyno services/engine shops complain that they can not capture enough market share for a stand alone dyno service.    And yet, they are unable, (perhaps unwilling), to schedule properly to accommodate waiting, paying customers. . . . . . . . :?

Makes you wonder about their business plan, or whether they even have one. . . . . . . . :-(

And, as you have pointed out, "optimisty" is a condition pervasive in all facets of the industries that try to serve the "sport". . . . . . . :cry:

sic erat scriptum, "Caveat Emptor". :|

Nothin' else to do but grab a suds or two. . . . .  sorry.
 :cheers:
Lucius Annaeus Seneca
Title: Re: Milwaukee Midget
Post by: Geo on April 02, 2013, 08:26:40 PM
OK Seneca the Younger,

We will have none of Hercules Furens played out here.

Quote
my wheels,
and my rockers,
and my crank,
and my rods,
and my flywheel . . .

Stop that nonsense!  :x  Doing what you and the rest of us here are doing, building racing machines, brings up these issues from time to time. That's one of the reasons we thrash, make the next race, continue our, my  :roll: , build into the next year. Put a little English in it!  Stiff upper lip and all!  :cheers:

"Forward, the Light Brigade!"
 Was there a man dismay'd?
 Not tho' the soldier knew
 Someone had blunder'd:
 Their's not to make reply,
 Their's not to reason why,
 Their's but to do and die:
 Into the valley of Death
 Rode the six hundred.

And so all of us involved in this build one way or another are in support of our brothers with hands touching the Milwaukee Midget.

Now we have time for a little beer talk.  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2013, 08:39:45 PM
Tennyson – yes . . .

Geoffry, old chap . . .

Where’s my f#$%’n Pith Helmet!

 :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on April 02, 2013, 09:29:51 PM
"OK Seneca the Younger,..."

Reminds me of a Forward written for the original "Mad Reader":

"It was Pliny the Elder... (or was it Virginia Mayo?)..."  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 02, 2013, 10:14:18 PM
Chris, Amy says thats a bunch of crap. :-o
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on April 02, 2013, 10:20:00 PM
Chris--I have both your Pith Helmet and your 11mm combination wrench.... :mrgreen: :-D
Title: Re: Milwaukee Midget
Post by: Geo on April 02, 2013, 11:08:43 PM
Quote
Chris--I have both your Pith Helmet and your 11mm combination wrench....

Paul,  I owe you a beer. LMAO  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on April 02, 2013, 11:32:46 PM
Yea, though I rode through the valley of the shadow of death
I fear no evil.
Because I'm the meanest son-of-a-bitch in the valley.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2013, 10:47:59 AM
Midget,

Although I no longer have access to an optical comparator, I do have my set of Starrett precision radius gages.   The valve adjuster you gave me is undoubtably a repop, made of ?? material and ?? heat-treat, judging by the failure.    The ball end radius is not a constant (spherical) radius, but some sort of compound radii form.    The tip appears to be ~ 11/64ths R combined with and edge radius of 3/16ths R.    ALL the wear is out at the edges.    This fact leads me to suspect the radius form is incorrect and/or mis-manufactured.   If all the contact is at the edge, the assembly can be "sealed off" from oiling, promoting increased wear until (and if) the parts "bed in"/"wear in".   Why anybody designs hardened parts to "wear in" is beyond me.    I normally want the adjuster to be .003"/.005" smaller on the radius, to allow oil to reach both surfaces, but still have enough "contact area" to carry the applied load.    I'll dig out some stock BMC pushrods to see if I can determine the stock radius.

I suspect the simple solution is to contact Titan to see if their adjusters are the same thread pitch, form and threaded length.    And if so, purchase a set of adjusters & locknuts from them or one of their sales agents here in the states.

I'm suffering from a severe case of dyno withdrawl. . . . . . . :-(    and have set you a PM.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: wisdonm on April 03, 2013, 09:11:52 PM
Since dyno day was postponed, I got in some drinking time. This lead me to imagine we were at dyno day. We don't have to go on the 17th because I saw, in my minds eye, the dyno reading 93hp. This should save time, effort, and treasure.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2013, 10:27:06 PM
Since dyno day was postponed, I got in some drinking time. This lead me to imagine we were at dyno day. We don't have to go on the 17th because I saw, in my minds eye, the dyno reading 93hp. This should save time, effort, and treasure.

No, Don, that was the BOTTLE you were reading - 93 PROOF, my friend.  We'll be upping the octane.

But during my burned day of vacation, I have climbed down from the tree, and I have made huge progress on my presentation for next week.

Just a reminder - if you're in the Albany/Bennington area the weekend of the 12-14 . . .

http://www.nemgtr.org/index.php?option=com_content&view=article&id=267&Itemid=286

I also sought out and found a more professionally managed dyno facility.  I’ll be calling NVR and cancelling my appointment.

I just found it incredibly frustrating to have been in regular contact with NVR, to have had all of the ducks in a row, including double checking what we were bringing to the table against what they had available, to have had 3 other people lined up to help, and then to receive a call at 1:12 in the afternoon the day before I was to show up and be told that it “isn’t going to happen”.  

Note quotes.  That is a quote.  You may imply the tone.  

Perhaps I wouldn’t be such a crybaby about it if they had said, “Chris, I’m sorry” - That I would have understood.  Or “Chris, we just screwed up” - That I would have made allowances for.  Or “We’re having some trouble with one of our customer’s engine that’s on the dyno, and we really need to get it straightened out”.  That I would have respected – a demonstration of their concern for their customer’s engine.

To my mind, there’s something wrong when an amateur racer turns to a professional facility only to find that they run their business like a hobby.  

So I’ll be calling Mr. Nickerson and Mr. Volden to let them know that the problem has been removed from their plate.  I'll let them know that it "isn't going to happen".

You may imply the tone.

Although there’s a part of me that wants to wait until the 16th . . .  
Title: Re: Milwaukee Midget
Post by: manta22 on April 03, 2013, 10:31:29 PM
"The Kimber Festival brings together enthusiasts who are keenly interested in M.G. history"

It isn't about firearms?
Title: Re: Milwaukee Midget
Post by: Rob on April 03, 2013, 10:31:39 PM
Bummer Chris,

The sad part is, the previous dyno mob will likely be happy they've gained time in their schedule and not give a rat's @ss.


Anyhow, what doesn't kill you makes you stronger and you now have the time to have the last minute rush at your own pace.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2013, 10:35:25 PM
"The Kimber Festival brings together enthusiasts who are keenly interested in M.G. history"

It isn't about firearms?

Neil, I've been trying to put firearms out of my mind today.

The reason I don't own one is that the damned thing would likely be empty before I got it home . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 03, 2013, 11:00:58 PM
Amy and me vote for waiting till the 16th as they really won't give a crap cuz you ain't one of thier buds :roll: Lots of "professional" places are run like a hobby. The shop that I had build Amy's roll cage is/was a tuner shop that didn't think twice about ripping off a young Marine if they could. It got to the point that I had to go by the shop every day to get any progress on the cage. Good help is hard to find.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2013, 12:21:18 PM
Midget,

On a purely epicurean topic, what is your pleasure for 4/16 din din?   BBQ pig parts, OR, BBQ cow parts?   Need an answer asap, as I will need to spend some time picking the mating brew. . . . . .    although, as always, there will be a variety from which to choose. . . . .       (Hoping to score some 3 Floyd's Pig Destroyer, though. . . .)

Apologies in advance to our Aussie & Kiwi buds. . . . .      Sorry, no sheep or lamb (either deceased or "on the hoof") to be available for the festivities.   Too many neighbors complained about the 'Non-Silence of the Lambs' at the last go round. . . . .
 :cheers:
Carnivoreboy

Title: Re: Milwaukee Midget
Post by: Duck-Stew on April 04, 2013, 01:48:38 PM
(Not like I get a vote, but...)

My vote:  wait until 1:12pm on the 16th.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on April 04, 2013, 02:00:08 PM
Oh great knower of all things . . .

Dark Lord day is April 27th . . . You gonna score some?

To the unwashed and unknowing: Dark Lord Day is the only day of the year to buy Three Floyds Dark Lord Russian Imperial Stout.

So who am I asking this question?
He goes by:
MB
Fordboy
F/B
Reytard
E/H jr.
Egghead Jr.
Still Capt. Nemo
Fordy Nemo

Fordboy, er, Capt. Nemo..............
Son of Frankenstein/Palladin
Palladin
Son of Frankenstein
FrankenFord/BMCboy
Fordboy, formerly FrankenBMCboy
Fordinator
Stephen Hawking
Forboy (Or whatever!?!)
Sudsboy
Ford (not a former altar) boy
Overlydramaticboy
Suds/Fordboy
Monkinator
Practicalboy

Frozen Magarita time as I am no longer "Dutchboy".
"Pepe" (the illegal & usually unmentioned leaf-blowing dwarf)
Wearyboy
'Doc' or maybe 'Sleepy', but probably 'Grumpy'.............
Dutch/Fordboy
still Dutchboy, but gaining on it.........
Michaelangeloboy, er, Dutchboy
Intergalacticboy
Crapernicus

Na Zdorovie,
Tinker, Tailor, Soldier, etc........
Na Zdorovie,
Boris
Rocket J. Squirrel
Snowblowerboy
Fahntasieboy
Mr. Serling
Mathboy
Myrddin Emrys Frankenpolish
Officer Smith
"These are not the stooges we're looking for.   Move along."
G/R/B
Goatroperboy
Carnivoreboy
Lucius Annaeus Seneca

Alfred
Doppelbockboy
Title: Re: Milwaukee Midget
Post by: Geo on April 04, 2013, 02:28:52 PM
Damn, we'd better get to dyno day!

Find him something to do before he goes completely crazy!

Earth to Ford Boy...    Come in Ford Boy!

Houston we may have a problem.  Send beer!   :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2013, 02:39:36 PM
Oh great knower of all things . . .

Dark Lord day is April 27th . . . You gonna score some?

To the unwashed and unknowing: Dark Lord Day is the only day of the year to buy Three Floyds Dark Lord Russian Imperial Stout.

So who am I asking this question?
He goes by:
MB
Fordboy
F/B
Reytard
 . . .

etc . . .

Wait until you've pizzed him off and he starts making up names for you!

I did call NVR and informed them that I've cancelled my appointment.
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 04, 2013, 02:44:09 PM
Bet they were real upset and wanted to make things right for ya. :roll:
Onward and upward....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2013, 05:04:29 PM
A thought has occurred to me.  I came in with the adapter plate and checked it, I brought in the drive hub to see that it mated up, I checked and measured everything – they clearly knew I wasn’t dinkin’ around.  They’re probably not used to customers who have made serious attempts at research and seeing that things are done properly.  Someone who has read Harold Bettes’ book - someone who comes in with a checklist, asks a bunch of questions, and has an experienced dyno tech on the team.

They’re likely used to customers who are just looking for a big number to brag about.

It’s possible we may have intimidated them, and when they finally figured out that I was really serious about doing this right and getting good data, they may not have been up to the challenge. 

All speculation, of course, but I can’t see me doing business with them in the future.

The flip-side is that I know people who have had engines built, dynoed and prepped at NVR and have gotten good service, decent work and fair prices.  So other than the bile I’ve already vented from my spleen, I’m just going to let this one pass.
Title: Re: Milwaukee Midget
Post by: Stan Back on April 04, 2013, 06:29:07 PM
When?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2013, 09:45:29 PM
When?

Oh, yeah -

I'm scheduled at T and T in Gurnee, Illinois for the 17th of April.

http://tntracingengines.com/

Or were you asking when I was going to let this one pass?  :wink:
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 05, 2013, 12:31:35 AM
I got this one Stan....

YES  :-D

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2013, 12:35:45 AM
I got this one Stan....

YES  :-D

 :cheers:

This too shall pass.

Like a kidney stone . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2013, 07:10:30 AM
Oh great knower of all things . . .

Dark Lord day is April 27th . . . You gonna score some?

To the unwashed and unknowing: Dark Lord Day is the only day of the year to buy Three Floyds Dark Lord Russian Imperial Stout.

As you already know, 3 Floyd's Dark Lord Russian Imperial Stout is only available for sale 1 day a year, only at the brewery in Indiana, AND, only if you can manage to purchase an "entry ticket" from their online sale.

This year, the 8000 tickets available sold out in less than 2 minutes, again. . . . . . .      3rd year in a row I've missed out, not too happy about it.

While optimistic enough to keep the experience on my "Bucket List", it appears that it is going to be at least as difficult as scoring BMC dyno time in the vast wasteland that is ChiMilMadford-haven. . . . . .

I wanted to be John Lennon, but the test said I was Paul McCartney. . . . .

I wanted to be Gandalf, but the test said I was Elrond. . . . .

Guess I'll just have another beer. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2013, 09:33:18 AM
Oh, yeah -

I'm scheduled at T and T in Gurnee, Illinois for the 17th of April.

http://tntracingengines.com/

Or were you asking when I was going to let this one pass?  :wink:

Do they have the same 5" digital cfm sensor?    Did not see that one on their webpage.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2013, 09:38:39 AM
Oh, yeah -

I'm scheduled at T and T in Gurnee, Illinois for the 17th of April.

http://tntracingengines.com/

Or were you asking when I was going to let this one pass?  :wink:

Do they have the same 5" digital cfm sensor?    Did not see that one on their webpage.

Yup.  Go to "Facility" tab, and you'll see it.

I was just trying to figure out how we'll hang it from the Weber.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2013, 09:41:14 AM
Oh, yeah -

I'm scheduled at T and T in Gurnee, Illinois for the 17th of April.

http://tntracingengines.com/

Or were you asking when I was going to let this one pass?  :wink:

Do they have the same 5" digital cfm sensor?    Did not see that one on their webpage.

Yup.  Go to "Facility" tab, and you'll see it.

I was just trying to figure out how we'll hang it from the Weber.

Now blue, as opposed to aluminum?
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2013, 10:14:03 AM
Oh, yeah -

I'm scheduled at T and T in Gurnee, Illinois for the 17th of April.

http://tntracingengines.com/

Or were you asking when I was going to let this one pass?  :wink:

Do they have the same 5" digital cfm sensor?    Did not see that one on their webpage.

Yup.  Go to "Facility" tab, and you'll see it.

I was just trying to figure out how we'll hang it from the Weber.

Now blue, as opposed to aluminum?

Midget,

Since I just got back from an impromptu visit to T & T, I can answer my own question:  Yes, now blue & 5" dia.   AND, your duct will fit OK.

On the flip side, their throttle arrangement is by pull CABLE, so a cable casing mounting point will need to be fabbed up.    Working on it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2013, 10:21:59 AM
Thanks for the recon - and for sussing out the cable.

Seems no two dyno installs are alike - even the ones that are.  :|
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2013, 10:23:27 AM
BTW:

Nice work @ Spoof-fest.  :-D     The array of talent was impressive, especially the bass players. . . . . 8-)

K & I appreciated the invite and it was nice to catch up with you & Mrs. Midget.

It's good to have a life away from cars, racing & Cecil Kimber. . . . . . . . . . . . . .     Oh, wait. . . . . . . . . Isn't ole CK your next project?   :evil: :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2013, 10:35:58 AM
Additional T & T notes. . . . .

You MAY need to lengthen your B+/B- power source wiring for your ECU.   Their battery is about 3' to the rear of the engine mounting frame.   ECU could be put on a rolling shop cart, rather than mounted on anything.

Make sure Alfred has your Bat-tool belt fully supplied, for any eventuality. . . . . . . .

They seem to have a fair pile of bits & gizmos that may help out with this "mating". . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2013, 10:49:29 AM
Additional T & T notes. . . . .

You MAY need to lengthen your B+/B- power source wiring for your ECU.   Their battery is about 3' to the rear of the engine mounting frame.   ECU could be put on a rolling shop cart, rather than mounted on anything.

Make sure Alfred has your Bat-tool belt fully supplied, for any eventuality. . . . . . . .

They seem to have a fair pile of bits & gizmos that may help out with this "mating". . . . . . . .

Will pack the OHSHIT Kit.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2013, 01:12:13 PM
Midget,

1275 mockup engine has an oil pan plug with .511" major diameter x 20 tpi.    Some orphan British Standard thread (!*?*!?), no doubt.  edit: (or 13mm x 1.25 pitch ?*!?*)

Need you to confirm your oil pan plug is a match.    I have an extra that can be drilled & tapped for 1/8 npt Superflow oil temp sensor, IF, it will fit your oil pan.

T & T does not have a magnetic oil temp sensor.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2013, 07:54:48 AM
MM

Happy pre-Birthday!!                 BTW, 53 is a prime number, something to consider for your celebration. 8-)    :-P     

Use your knowledge wisely. . . . . . . . . . :?    :-o
 :cheers: :cheers: :cheers:
F/B

WE NOW BRING YOU. . . . .    HAPPY BIRTHDAY!!!!!!      just in time for the real birthday. . . . . . .

Happy Birthday to a nice guy who knows his way around an axe!!!!!     :-D

Here's to being a year older, crankier, more arthritic, drinkier, less tolerant, YET, still able to draw breath. . . . . . .   :evil:     make your dash a good one. . . . . . . .   :-o

Enjoy the ride!!!!!!               (Although as you age, you might consider trading up the "midget" & the "B" for a "more comfy" "Geezer-mobile", say, a BUICK!!!!!)
 :cheers: :cheers: :cheers:
F/B & Mrs. F/B

P.S.   DON'T use ANY of MY oxygen. . . . . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2013, 10:00:39 AM

P.S.   DON'T use ANY of MY oxygen. . . . . . . . . . .

I get that a lot from people from Illinois - usually, it's during a Packer-Bears game, and they say -

HEY - CHEESEHEAD!  STOP BREATHNG MY AIR!
Title: Re: Milwaukee Midget
Post by: salt27 on April 09, 2013, 10:59:29 AM
Happy Birthday again Chris. :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on April 09, 2013, 12:47:52 PM
Fordboy:

" (Although as you age, you might consider trading up the "midget" & the "B" for a "more comfy" "Geezer-mobile", say, a BUICK!!!!!) "

Try driving a Buick Lacrosse CXS-- not a car for blue-haired little old ladies or anything like Broderick Crawford's wallowing '55 in Highway Patrol.  :-)

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Graham in Aus on April 09, 2013, 08:44:00 PM
What?  :?

Birthday ......

Again?

He He.... Have a great Day Chris, here's to the 17th !  :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 09, 2013, 09:50:02 PM
Happy Birthday Chris!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 09, 2013, 10:23:04 PM
Chris if you keep having multiple birthdays every year you will end up as old as Sid or Don...  :-o
 :cheers: cheesehead
Title: Re: Milwaukee Midget
Post by: Austin A40 on April 09, 2013, 11:38:52 PM
Happy Birthday!!
/Jan
  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2013, 11:44:27 PM
Thanks, everyone.  

If I could just get faster as I get older at this accidentally accelerated rate . . .

Buick?  No - I think not.

A '62 Chrysler 300 - wouldn't even have to be a letter series - build a solid street injected 440 and put a 5 speed in it – 2-3 inch drop with Kelsey-Hayes wires.

Rowing gears while talking on my Jitterbug . . .
Title: Re: Milwaukee Midget
Post by: Geo on April 09, 2013, 11:56:25 PM
Chris,

Doubling up for retirement years when you forget to have one?

Happy B-day  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 10, 2013, 01:14:00 AM
... A '62 Chrysler 300 - wouldn't even have to be a letter series...
??? All Chrysler 300 cars 1955-1965 were "letter series" ('A' was implied in '55; '62 was 'H').

Trivia question: which letter was used for the final ('65) model of that series?
Title: Re: Milwaukee Midget
Post by: wisdonm on April 10, 2013, 03:51:17 AM
L

I used an H as a tow vehicle for many years.
Title: Re: Milwaukee Midget
Post by: gkabbt on April 10, 2013, 07:24:23 AM
.....like Broderick Crawford's wallowing '55 in Highway Patrol.  :-)

Regards, Neil  Tucson, AZ

Neil, thanks for that blast to the past.  :-o   Haven't thought about him or that show in MANY years.  :cheers:

Chris, Hope you and Mrs. Midget had a nice, quiet B'Day celebration.

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2013, 09:27:51 AM
... A '62 Chrysler 300 - wouldn't even have to be a letter series...
??? All Chrysler 300 cars 1955-1965 were "letter series" ('A' was implied in '55; '62 was 'H').


Ooooh, not true.  1962 saw Chrysler build both the 300 AND the 300H.  My dad had a standard 300, and the differences were these -

The H had a 160 mph speedometer, a cross ram 413, 15" tires and individually adjustable bucket seats.  The standard 300 had buckets that rode on the same track taken from the bench seat 6 passenger cars - a dumb idea, but it did cut costs.

Dad's 300 had a 383 4 barrel, 14" tires and a 120 mph speedometer.

I spent a lot of my youth just sitting on the back porch, staring at that beast.
Title: Re: Milwaukee Midget
Post by: Buickguy3 on April 10, 2013, 09:29:12 AM
    And remember" Leave your blood at the Red Cross, Not on the Highway".
         http://www.youtube.com/watch?v=Eu4SPyfU9SI&playnext=1&list=PL2658D098A8C2C96D&feature=results_main

    Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Buickguy3 on April 10, 2013, 09:39:40 AM
    I'm having lunch today with the guy who had this 58 300D when it was new. He turns 90 on Monday. The car is in the Portland area now. Goes to shows and parades.
   Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on April 10, 2013, 10:41:41 AM
Thank God for reruns or nobody would know about shows like Highway Patrol.
Broderick Crawford would always end the show with some pithy comment. Like these:
    The laws of your community are enforced for your protection ... obey them!
    Leave your blood at the Red Cross, not on the highway !
    Leave your blood at the Red Cross, or your community blood bank, not on the highway !
    The careless driver isn't driving his car, he's aiming it!
    It isn't the car that kills, it's the driver!
    No matter how new, the safest device in your car is you!
    It isn't what you drive, but how you drive that counts!
    The clowns at the circus, they're real funny, but on the highway they're murder!
    Reckless driving doesn't determine who's right, only who's left!
    If you care to drive, drive with care!
    Try to be as good a driver as you think you are!

From Wikipedia:
Crawford's heavy drinking increased during the filming of Highway Patrol, eventually resulting in several arrests and stops for driving under the influence of alcohol (DUI), which eventually gained him a suspended driving license. While representing the California Highway Patrol as "Chief Matthews", Crawford was known with considerable embarrassment by the CHP as "Old 502" due to his habit of driving under the influence of alcohol ("Code 502" was the CHP police radio code for drunken driving). According to the show's creator, Guy Daniels, "We got all the dialogue in by noon, or else we wouldn't get it done at all. He [Crawford] would bribe people to bring him booze on the set." The show used their CHP technical advisor, Officer Frank Runyon, to keep the actor sober: "I was told to keep that son of a bitch away from a bottle. I think his license was suspended. Some scenes had to be shot on private roads so that Brod could drive." Eventually the drinking strained the show's relationship with the CHP and Crawford's relationship with ZIV Television Productions.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 11, 2013, 01:58:10 AM
Sorry- my mistake- forgot about the non-letter 300 cars starting in '62.
Title: Re: Milwaukee Midget
Post by: Stan Back on April 11, 2013, 11:18:07 AM
I remember that as a now typical manufacturer's ploy -- take a high line series and downgrade it.  Like 300 4-Door Sedans.  And Bel Air going from top to bottom.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2013, 08:26:56 AM
Midget,

Happy Trails & Good Luck @ the Beanie & Cecil Festival!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2013, 02:23:48 PM
Ah, Spring in Vermont - the snow plows are such a lovely shade of orange this time of year . . .

more to follow - I'm taking a nap . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2013, 10:07:04 AM
Midget,

While the cat's away the mice will, . . . .  are busy working on more dyno adaptors!

Pictured below:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2522_zps2f02995c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2522_zps2f02995c.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2523_zpsfb1631ab.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2523_zpsfb1631ab.jpg.html)
Oil temperature adaptor fabbed up from surplus 1275 oil pan drain plug.   Tapped for 1/8-27 NPT to accept standard Superflow oil temp sensor.    Should fit your oil pan.

Keeping my fingers crossed that you & Mrs. have safely returned to Beerhaven.

Working on adaptor for cable throttle.   Will post pics later today.
 :cheers:
Mickey Mouse   (RIP Annette. . . . .)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2013, 10:49:33 AM
Back - No Problems, but being in a New England airport and watching the news out of Boston yesterday?  I would not have been surprised if I was stuck in Albany this morning.

So I'll download the checklist and go over it one more time tonight.

And catch up on some work today.

More to follow - An enthusiastic audience in Bennington, to be certain.

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2013, 09:04:53 PM
Working on adaptor for cable throttle.   Will post pics later today.
 :cheers:
Mickey Mouse   (RIP Annette. . . . .)
While the cat's away the mice will, . . . .  are busy working on more dyno adaptors!     Part Deux. . . . .

(well, technically the cat is back, but that doesn't work on this little thread diversion. . . . . . . . . )

Midget,

As promised, pictured below:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2524_zps32b20d55.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2524_zps32b20d55.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2525_zps7e562258.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2525_zps7e562258.jpg.html)
For long playing axeman, extended (album) version of throttle adaptor, for cable actuator. . . . . . . .

 :cheers:
Manfred Maus
(Der Deutsche cousin von Mickey)
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2013, 09:10:14 PM
ALSO:

T- 12:00 and counting down. . . . . . . . . . . . . . . . . . . . .

 :cheers:
Rocket man
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 16, 2013, 09:42:11 PM
Mice like you sure are handy. Keep up the good work Fordboy!!!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 17, 2013, 12:31:13 AM

As promised, pictured below:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2524_zps32b20d55.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2524_zps32b20d55.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2525_zps7e562258.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2525_zps7e562258.jpg.html)


Gosh, I was expecting variegated padauk, teak and maple, but I suppose metal will do . . .

It IS easier to weld . . .

So - will it be back from the chrome shop by 8?  :wink:

Okay - sincerely, THANK YOU.  

I called and verified our appointment for Wednesday - there is no other engine on the dyno, so we should be able to plug and play.

The car is loaded, the alarm and coffee maker are set, Wisdonm is going to be by early, and all I have to do is stop at a truck stop and pick up fuses for the ignition.

Reports to follow - and by the way, Cecil Kimber's 125th birthday celebration in Bennington was ubercool.  More on that when I get some time.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/DSCN5100_zps8f7e7925.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/knudsen%20pics/DSCN5100_zps8f7e7925.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/DSCN5104_zpsc814abcd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/knudsen%20pics/DSCN5104_zpsc814abcd.jpg.html)

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 17, 2013, 06:28:15 AM
Gosh, I was expecting variegated padauk, teak and maple, but I suppose metal will do . . .

It IS easier to weld . . .

So - will it be back from the chrome shop by 8?  :wink:

Okay - sincerely, THANK YOU.  

I called and verified our appointment for Wednesday - there is no other engine on the dyno, so we should be able to plug and play.

The car is loaded, the alarm and coffee maker are set, Wisdonm is going to be by early, and all I have to do is stop at a truck stop and pick up fuses for the ignition.

Reports to follow - and by the way, Cecil Kimber's 125th birthday celebration in Bennington was ubercool.  More on that when I get some time.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/DSCN5100_zps8f7e7925.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/knudsen%20pics/DSCN5100_zps8f7e7925.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/DSCN5104_zpsc814abcd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/knudsen%20pics/DSCN5104_zpsc814abcd.jpg.html)

VE DON'T GOT TO SCHOW YOU NO STINKIN' BEANIE AND CECIL!!!!!!!!!!!!!  

Dimunitive Denizen von "Beerhaven",

Vhat ve vant ist a photographic essay uf da "Schpanking".    Ve vould prefer photos/videos dat feature "Mistress Helga", und not some oldt, fat, wannabe, "Saltine" racers. . . . . . .
 :cheers:
Manfred Maus (resident von der Reeperbahn am Hamburg, St. Pauli Distrikt)

P.S.   T- 2:33 und counting. . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 17, 2013, 06:34:25 AM

Gosh, I was expecting variegated padauk, teak and maple, but I suppose metal will do . . .

It IS easier to weld . . .


Dimunitive Denizen von "Beerhaven",

Mein vood velding hast been suffering lately und metal vill hab to do. . . . . .
 :cheers: und schtill counting down,
Werner von Braun Maus (cousin to Manfred. . . . .)
Title: Re: Milwaukee Midget
Post by: Graham in Aus on April 17, 2013, 09:02:43 AM
Good luck today guys!

101 @ 7800 !  :-P

Nice cake!  :-D
Title: Re: Milwaukee Midget
Post by: SteveM on April 17, 2013, 11:59:07 AM
The excitement is nearly overwhelming!!!
Title: Re: Milwaukee Midget
Post by: Duck-Stew on April 17, 2013, 03:03:50 PM
I'm pumped!  :lol:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 17, 2013, 04:08:11 PM
(http://25.media.tumblr.com/tumblr_lzmp64sypD1qzv71jo1_500.gif)
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 17, 2013, 05:57:05 PM
they have had a visitation from the Prince of Darkness, he has walked throught the valley of ignition and sparks aren't flying,that's all I know.


I heard it on the txt vine
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 17, 2013, 06:25:48 PM
Hopefully Chris took some smoke with him.... I thought he eliminated the Lucas parts  :roll:

I guess no news is not good news
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 17, 2013, 07:41:08 PM
It’ll all be fine – it just won’t be fine today . . .

First, a disclaimer:

NO LUCAS PARTS WERE INVOLVED IN THIS ABORTED ATTEMPT.  NO MIDGETS WERE HARMED DURING TODAY’S EVENTS, AND NO SMOKE WAS RELEASED FROM THE WIRES.

In preparation for today, the entire electrical system needed to be removed from the car.  There is no distributor – it’s an Electromotive crank trigger system. 

Contrary to previous posts by myself, no modifications to the system were involved, and to my great shame, I must add that the idea of a peizo-digital/analog converter was really rather stupid, and a path that I neither attempted, nor will pursue.  In fact, the ECU and ignition packs were simply removed from the car, and a new harness was purchased and installed on a test box for the sole purpose of this session.   

The problems that occurred were as follows –

The data cable from the computer to the ECU got warm.  I don’t think that’s supposed to happen, but it did not bode well for the rest of the attempt.  A careful testing of the ECU data port indicated 4 of the computer port pin-outs were showing 12 volts DC.  Again, I don’t KNOW, but I don’t THINK that’s supposed to be the case.

A call to electromotive indicated that they did not know why a data cable would get warm, but they did help me address an oversight on my part.  While I did have power going to the coil packs, I did NOT have power going to the ECU.  I had brought my soldering iron for just such an oversight, and repaired the problem.
 
Further investigation discovered that I had set up the multi pin plug to the coil packs for the wrong half of an 8 cylinder engine.  There are pins for two sets of coil packs for a V-8 installation, and I had set up the pins on the cabling to the ECU on the side of the nonexistent signals that the chip in the ECU may or may not have etched into its RAM.  The cabling was remedied with Don’s faithful and patient assistance.

Either through my error or through a faulty ECU, the unit would not fire up and blew fuses.

So tonight, I’ll tear into my half of the voodoo box, and prepare the Electromotive unit for shipping and testing.

Mark and Don were absolute champs.  While I stumbled with the electrical, along with Tom, the owner in assistance, they had the engine rolled up, bolted up, linkaged and plumbed by about 9:15.  That part of the plan went off without a hitch, due in large part to Mark’s design work, Don's intuitive mechanical ability, and “Wigglepin’s” excellent machine work.  Having done a dry run today, I expect it will go a little quicker next time.

So, that’s that.

Photos courtesy of Wisdonm –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/Image0692x8_zpsd1fe11a0.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Dynoday/Image0692x8_zpsd1fe11a0.jpg.html)
  (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/Image0691x8_zps23482fa7.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Dynoday/Image0691x8_zps23482fa7.jpg.html)
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 17, 2013, 07:54:28 PM
DAG and double dag, well at least there were lessons learnt and no mechanical parts busted, endeavor to persevere....
Frank
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 17, 2013, 08:16:19 PM
It’ll all be fine – it just won’t be fine today . . .

First, a disclaimer:

NO LUCAS PARTS WERE INVOLVED IN THIS ABORTED ATTEMPT.  NO MIDGETS WERE HARMED DURING TODAY’S EVENTS, AND NO SMOKE WAS RELEASED FROM THE WIRES.

In preparation for today, the entire electrical system needed to be removed from the car.  There is no distributor – it’s an Electromotive crank trigger system.  

Contrary to previous posts by myself, no modifications to the system were involved, and to my great shame, I must add that the idea of a peizo-digital/analog converter was really rather stupid, and a path that I neither attempted, nor will pursue.  In fact, the ECU and ignition packs were simply removed from the car, and a new harness was purchased and installed on a test box for the sole purpose of this session.  

The problems that occurred were as follows –

The data cable from the computer to the ECU got warm.  I don’t think that’s supposed to happen, but it did not bode well for the rest of the attempt.  A careful testing of the ECU data port indicated 4 of the computer port pin-outs were showing 12 volts DC.  Again, I don’t KNOW, but I don’t THINK that’s supposed to be the case.

A call to electromotive indicated that they did not know why a data cable would get warm, but they did help me address an oversight on my part.  While I did have power going to the coil packs, I did NOT have power going to the ECU.  I had brought my soldering iron for just such an oversight, and repaired the problem.
 
Further investigation discovered that I had set up the multi pin plug to the coil packs for the wrong half of an 8 cylinder engine.  There are pins for two sets of coil packs for a V-8 installation, and I had set up the pins on the cabling to the ECU on the side of the nonexistent signals that the chip in the ECU may or may not have etched into its RAM.  The cabling was remedied with Don’s faithful and patient assistance.

Either through my error or through a faulty ECU, the unit would not fire up and blew fuses.

So tonight, I’ll tear into my half of the voodoo box, and prepare the Electromotive unit for shipping and testing.

Mark and Don were absolute champs.  While I stumbled with the electrical, along with Tom, the owner in assistance, they had the engine rolled up, bolted up, linkaged and plumbed by about 9:15.  That part of the plan went off without a hitch, due in large part to Mark’s design work, Don's intuitive mechanical ability, and “Wigglepin’s” excellent machine work.  Having done a dry run today, I expect it will go a little quicker next time.

So, that’s that.

Photos courtesy of Wisdonm –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/Image0692x8_zpsd1fe11a0.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Dynoday/Image0692x8_zpsd1fe11a0.jpg.html)
  (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/Image0691x8_zps23482fa7.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Dynoday/Image0691x8_zps23482fa7.jpg.html)

Protons, neutrons, electrons, quarks, leptons, bosons, photons, hadrons, baryons, mesons, pions, kaons, gravitons AND, probably a couple other particles I inadvertently left out.

I hate 'em all, necessary little bastids. . . . . . , some probably don't really exist, although I'll grant you that electrons DEFINITELY exist!!!   (Don't ask me how I know this. .)

Give me some aluminum stock, AutoCad, some machinery and some files, you know something. . . . . , TANGIBLE. . . .

Something I can see & use.   Like to hit the head of the underperforming left tackle of my football team, oh wait, can't do that anymore either. . . . . .

Guess I'll just grab another Leinie's. . . . . . . . . . , and do the MG dance. . . .    3 steps forward, 1 step backward, 3 steps forward, 1 step backward. . . . .

Hey!!   I think I can see white, verwy, verwy, verwy far away. . . . . . . . . .
 :cheers:
Elmer (Electron) Fudd

65 psi oil pressure on the starter is a good thing, right?  RIGHT?  RIGHT?       (This happy face PMA crap is killin' me. . . . . , It's the suds keeping my head afloat. . . . . . . )
Title: Re: Milwaukee Midget
Post by: Rob on April 17, 2013, 11:56:18 PM
Chris, you do this on purpose don't you!!!   :|

and the next date is?????

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 18, 2013, 09:35:19 AM
Chris you have obviously irritated the gods of: "It can't be done!"  :evil: Keep at it, I love to see them squirm!  :cheers:
Have you thought about a magneto and rope starter - back to basics?  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 18, 2013, 09:59:38 AM
Midget,

Just a thought as a backup plan. . . . . . . .

Did some research on that Nutek "Firepower" ignition box I have:

1/ It is very high output & programmable for spark timing
2/ It utilizes a single high output coil
3/ It also requires a distributor to "feed" the sparks to the proper cylinder
4/ It requires a Chrysler reluctor & pickup wheel, not sure if I have one
5/ I am uncertain if the Chrysler reluctor will work with your current crank trigger wheel


I also have some Lucas (sorry to use that curse word. . . . .) systems & bits:

A/ I have some "Opus" CDI stuff as used on Cosworth race engines
B/ I have some later model "CEI" stuff as used by Cosworth/PHP
C/ Both of these system types can use mag/optic crank triggers, and/or distributor triggers, but use single H/O coils and need distributors to "distribute" the sparks. . . .

Let me know if you want to use any of this stuff.    I may need to go to my storage unit & start digging. . . . . . .
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 18, 2013, 11:25:13 AM
Mark, thanks, and I’ve no doubt that in that pile-o-parts something could be hatched that would serve as a backup system.  But I’m committed to making the Electromotive system work, and that will likely include running without an ignition back-up plan. 

The engine set-up was largely based on the capabilities of this system.  To put into place a fallback position of this nature, even as an emergency back-up to complete system failure on the salt, holds more potential for frustration than it does possibilities for success. 

If the Electromotive kit fails on the salt, I’ll either fix it, try to borrow a piece, or put it back on the trailer. 

Maybe this makes me a wimp, but I don’t see myself doing a wholesale ignition swap-out on the salt.

But brother, thanks for looking into it.


Title: Re: Milwaukee Midget
Post by: fordboy628 on April 18, 2013, 05:15:07 PM
Mark, thanks, and I’ve no doubt that in that pile-o-parts something could be hatched that would serve as a backup system.  But I’m committed to making the Electromotive system work, and that will likely include running without an ignition back-up plan.  

The engine set-up was largely based on the capabilities of this system.  To put into place a fallback position of this nature, even as an emergency back-up to complete system failure on the salt, holds more potential for frustration than it does possibilities for success.  

If the Electromotive kit fails on the salt, I’ll either fix it, try to borrow a piece, or put it back on the trailer.  

Maybe this makes me a wimp, but I don’t see myself doing a wholesale ignition swap-out on the salt.

But brother, thanks for looking into it.

Midget,

OK.    Wimpyness isn't a factor.     Based on the prices of Electromotive bits, just trying to be a "wallet-shield". . . . . . . . .
 :cheers:
Electro-Fudd
Title: Re: Milwaukee Midget
Post by: Jon on April 18, 2013, 08:19:13 PM
Bummed to hear it didn't go 100% for you Chris.

I think your decision to commit to distributor less is very sound and agree with your strategy of fixing, replacing like with like or packing up is a good plan.

Hope you have sparks flying soon.
jon
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2013, 12:41:06 AM
Well, it appears my old friend “Dumb Luck” might have been in attendance last Wednesday.

After reviewing the wiring, pulling all non essential leads (MAP sensors are of no concern on a DCOE), hooking up the GROUND WIRE that I had inadvertently terminated to HOT and taking a trip to Solder City, the lights came on!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5116_zpscbb0ba01.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5116_zpscbb0ba01.jpg.html)

It’s been my experience that if an electronic appliance will fire up, it’s usually not terminal.  Nevertheless, the entire unit will be winging its way to Manassas for a complete bench check in the capable hands of an Electromotive tech before I drag this back to Gurnee.

So this weekend, I attended the annual Wisconsin/Illinois Homebrewers club tailgate at Miller Park, and watched the Cubs trip over their own shoestrings - yet again.  The beer selection was nothing short of fantastic.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5112_zps5d9cdde3.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5112_zps5d9cdde3.jpg.html)

I stayed away from the wheat - it invariably gives me headaches - but the Summer Surprise was superb.  A nice American style Lager, it had a light finish of bubble gum - yeah, I KNOW - weird, but again, superb.  The Porter was almost as good as Wayno's, the Red went well with the chili I brought, and I don't remember a thing about the Memory Lapse Pale Ale, so I'll assume it lived up to its name.

And after sleeping off the toxins, Sunday, I was able to finally get around to installing the Hartwell latches that I had drilled holes for about a year ago . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5117_zps43c50abb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5117_zps43c50abb.jpg.html)

I really want to keep this diary honest, but it is my intention to post up a success or two, sooner than later.
Title: Re: Milwaukee Midget
Post by: gkabbt on April 23, 2013, 06:21:04 AM

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5117_zps43c50abb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5117_zps43c50abb.jpg.html)


Chris,
REALLY like your Gnome mascot laying in the bonnet although he could be the one causing your problems when you are not looking.  :-D
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 23, 2013, 07:09:06 AM
Mmmmmmmmmmm. Beer.  :cheers: It's about time to get a batch going now that I have a real stove. Boiling five gallons of water on a hot plate was a bit tedious, to say the least.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: generatorshovel on April 23, 2013, 07:29:41 AM
" Hooking up the GROUND WIRE that I had inadvertently terminated to HOT and taking a trip to Solder City, the lights came on"

That sounds right (English , remember) Don't the poms still wire things backwards ?
Tiny
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2013, 08:11:56 AM


Chris,
REALLY like your Gnome mascot laying in the bonnet although he could be the one causing your problems when you are not looking.  :-D

That's Austin, the semi-recumbent travel Gnome.  He spends most of his days in the trunk of the MGB.  He's made out of plastic, is hollow, and is filled with moth balls.  The smell keeps mice out of the MGB during the winter months, and I reward him with travel miles.  He's been to Toronto, Minneapolis, Cedar Rapids, St. Louis, Chicago, Maxton, Bonneville, and once sat the entire set on top of my guitar amplifier at Summerfest.

He pulls his weight.

" Hooking up the GROUND WIRE that I had inadvertently terminated to HOT and taking a trip to Solder City, the lights came on"

That sounds right (English , remember) Don't the poms still wire things backwards ?
Tiny

They probably do, but that doesn't permit me the same privilege.
Title: Re: Milwaukee Midget
Post by: Captthundarr on April 23, 2013, 08:30:13 AM
Chris, I chased engine over heating all last year. Had to finally take the electric water pump apart over the winter and found the the factory wired it backwards inside the motor. Drove me nuts....I know, a short ride :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 23, 2013, 08:55:31 AM
Well, it appears my old friend “Dumb Luck” might have been in attendance last Wednesday.

After reviewing the wiring, pulling all non essential leads (MAP sensors are of no concern on a DCOE), hooking up the GROUND WIRE that I had inadvertently terminated to HOT and taking a trip to Solder City, the lights came on!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5116_zpscbb0ba01.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5116_zpscbb0ba01.jpg.html)

It’s been my experience that if an electronic appliance will fire up, it’s usually not terminal.  Nevertheless, the entire unit will be winging its way to Manassas for a complete bench check in the capable hands of an Electromotive tech before I drag this back to Gurnee.

I really want to keep this diary honest, but it is my intention to post up a success or two, sooner than later.

Midget,

I think you need a Patron Saint of Electronics, Electrics and Wiring!!     I hereby nominate:  AC/DC!!

Although, . . . . . . maybe a little too close to AD/HD and their seminal album:   "Highway to Hey, Look, a Squirrel!!!"

Just gonna keep my fingers crossed about the ECU. . . . . . . .
 :cheers:
Electro Fudd
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 23, 2013, 10:52:45 AM
Chris,
Sending it back to the mfg is a pretty good idea, power to the ground leg is asking for trouble. When it comes to electronic anything on a car the ground connection is probably the most important. I would suggest a separate wire from the ground connection back to the battery ground plus additional ground wires to the engine block and anything else that is handy. You just can't have enough grounds, as long as they are all referenced to the battery ground.

From a beer stand point I am a big porter fan but have pretty much stopped drinking beer as it makes me sleepy, fat and really fires up my gout. Getting old sucks! We all await your next dyno adventure!

Rex
Title: Re: Milwaukee Midget
Post by: Tman on April 23, 2013, 12:36:22 PM
Hey, I remember those Hartwells! Look great!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2013, 06:50:34 PM
Hey, I remember those Hartwells! Look great!

I'll hit the driver's side tonight - there is no down-time - only different issues to address.

I'm thinking this weekend might be a good opportunity to clean up and detail the engine bay.  The weatherman says we're looking at 60 degrees - hasn't been that warm here since the first week in February . . .

Chris,
Sending it back to the mfg is a pretty good idea, power to the ground leg is asking for trouble. When it comes to electronic anything on a car the ground connection is probably the most important. I would suggest a separate wire from the ground connection back to the battery ground plus additional ground wires to the engine block and anything else that is handy. You just can't have enough grounds, as long as they are all referenced to the battery ground.

Rex

Sent everything - including the electronic test chassis - all bolted together to Electromotive for them to test.  If it passes muster on their bench, it will be a bolt-up to the engine on the dyno.

On the car itself, not only is the ECU and the DFU grounded to the chassis, separate ground wires are attached to both, which share the bolt on the bellhousing with the ground strap.  I duplicated the same process on the test chassis - I just didn't pay close enough attention to the details.

I know it worked in the car - it's this "out-of-body" experience I've had a bit of trouble with.

Let's hope I haven't fried something.
Title: Re: Milwaukee Midget
Post by: 38flattie on April 23, 2013, 07:55:05 PM
Chris, you'll get it sorted out, and when you do, I'm betting you have success on the salt! :cheers:

See you in a couple of months- I'm not a big beer drinker, but if there is something you like from one of our Colorado breweries, I'll bring it with me. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2013, 08:07:25 PM
See you in a couple of months- I'm not a big beer drinker, but if there is something you like from one of our Colorado breweries, I'll bring it with me. :-D

Appreciate the offer, but as it happens, Kate's nephew, Nick, will be out from Boulder to help the project along - and bring supplies.

Interesting character.  He used to manage the Trek Mountain Bike Team, owns a company that trades in high end used and discontinued bicycle parts, and has worked with some pretty decent up-and-coming independent musicians.  He's started a project which is 1/2 whimsy, 1/2 brilliance -

http://galaxiesessions.com/about/

I've actually driven this car, but I haven't played guitar in it . . . yet.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2013, 11:01:54 PM
A little Polygamy Porter (thanks, Don), a little patience, and viola – all Hartells installed.

Now if I had only remembered to charge the battery for the camera . . .

That Memory Lapse Pale Ale seems to have a long lasting effect . . .
Title: Re: Milwaukee Midget
Post by: Tman on April 25, 2013, 06:47:18 PM
I am sure I have crossed mountainbike paths with him after being in the industry so long.

Have Buddy bring you some cans of Dales Pale Ale and Old Chub!! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 27, 2013, 01:42:13 AM
I am sure I have crossed mountainbike paths with him after being in the industry so long.

Have Buddy bring you some cans of Dales Pale Ale and Old Chub!! :cheers:

Scotch Ale's for punters, mate. 

Dale's sounds intriguing - hops and more hops - just perfect after a hot, dry day of racing and/or swearing at a Midget.

The Sprecher Special Amber Vienna Style Lager comes in cans - I'm thinking that and Ol' Speckled Hen, along with the mead we whipped up, some Templeton Rye and Kate's requisite Hendrick's and Tonic will be the beverages of choice under the portable pygmy pop-up.  And whatever Fordboy puts in a request for.

Hmmmm . . . Fordboy . . . Probably going to have to bring the large cooler . . .



 
Title: Re: Milwaukee Midget
Post by: gkabbt on April 27, 2013, 07:25:51 AM

Scotch Ale's for punters, mate. 

Dale's sounds intriguing - hops and more hops - just perfect after a hot, dry day of racing and/or swearing at a Midget.

The Sprecher Special Amber Vienna Style Lager comes in cans - I'm thinking that and Ol' Speckled Hen, along with the mead we whipped up, some Templeton Rye and Kate's requisite Hendrick's and Tonic will be the beverages of choice under the portable pygmy pop-up.  And whatever Fordboy puts in a request for.

Hmmmm . . . Fordboy . . . Probably going to have to bring the large cooler . . .


Mmmmmm, more talk of beer!
I swear I going to have to drive out for the next dyno day!   :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 29, 2013, 08:21:45 AM
And whatever Fordboy puts in a request for.

Hmmmm . . . Fordboy . . . Probably going to have to bring the large cooler . . .

Midget,

Yes, the large cooler is probably a good idea.    Not necessarily on my account though. . . . . . . :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: . . . . . . . . . . . . . . . . etc, etc
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 29, 2013, 11:09:22 AM
And whatever Fordboy puts in a request for.

Hmmmm . . . Fordboy . . . Probably going to have to bring the large cooler . . .

Midget,

Yes, the large cooler is probably a good idea.    Not necessarily on my account though. . . . . . . :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: . . . . . . . . . . . . . . . . etc, etc
Fordboy


Quality is good  :cheers:
but quality in quantity is really good  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2013, 10:59:52 PM
And whatever Fordboy puts in a request for.

Hmmmm . . . Fordboy . . . Probably going to have to bring the large cooler . . .

Midget,

Yes, the large cooler is probably a good idea.    Not necessarily on my account though. . . . . . . :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: . . . . . . . . . . . . . . . . etc, etc
Fordboy


Quality is good  :cheers:
but quality in quantity is really good  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:


I'll bring both.  Save me a couple for after my runs - please . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 02, 2013, 11:51:58 AM
And whatever Fordboy puts in a request for.

Hmmmm . . . Fordboy . . . Probably going to have to bring the large cooler . . .

Midget,

Yes, the large cooler is probably a good idea.    Not necessarily on my account though. . . . . . . :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: . . . . . . . . . . . . . . . . etc, etc
Fordboy


Quality is good  :cheers:
but quality in quantity is really good  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:


I'll bring both.  Save me a couple for after my runs - please . . .

Well that ought to be motivation for a speedy run then!!!   :roll:

Let's see, 7 miles at a max of 22mph, would be about 20 minutes consumption time. . .   AND, it's SURE to be HOT. . . . . hmmmm. . . . . better be speedy.  :-D
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Consumptionboy
Title: Re: Milwaukee Midget
Post by: Geo on May 02, 2013, 01:58:40 PM
Quote
Let's see, 7 miles at a max of 22mph, would be about 20 minutes consumption time. . .   AND, it's SURE to be HOT. . . . . hmmmm. . . . . better be speedy. 

That's old news.  I heard rumors of big improvements this year.  What's the latest plan?  :-D

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2013, 02:52:17 PM
Quote
Let's see, 7 miles at a max of 22mph, would be about 20 minutes consumption time. . .   AND, it's SURE to be HOT. . . . . hmmmm. . . . . better be speedy. 

That's old news.  I heard rumors of big improvements this year.  What's the latest plan?  :-D

Geo

I just got off the phone with Electromotive, and indeed, I have ducked a bullet.  The unit tested as it should, it's being shipped out today via UPS, and I should see it on Monday.  I'll call and confirm a date for my Northern Illinois Recon mission.

Okay guys - I think it's fund raising time for Landracing.com!

If it's okay with Slim, I'd like to propose a DYNO-THON!!!

I'll contribute $1.00 per horsepower on our best pull to Landracing.com.  Fordboy will be the arbiter of the math, and I'll post up the print-outs.

You pick a monetary amount, multiply that by the horsepower "the Grenade" produces, and send Slim a check for that amount.

I'll chat with Jon, and we'll see if we can't make this a separate thread.

More info soon.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 02, 2013, 02:54:12 PM
Unh, sure, as long as you (the guy that's starting this fund-raiser) make some kind of stipulation like "All multipliers must be two-digit whole integers or greater".  Thanks, Chris.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on May 02, 2013, 03:02:30 PM
Unh, sure, as long as you (the guy that's starting this fund-raiser) make some kind of stipulation like "All multipliers must be two-digit whole integers or greater".  Thanks, Chris.
Integers are already whole.  :-D :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 02, 2013, 03:21:12 PM
Yeah, yeah -- but i figgered some smart-butt here would try to pass off numbers that appear whole -- but are to the right of the decimal, you know. . . :evil:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 02, 2013, 03:32:45 PM
Chris,
Count me in!! at a buck a pony. Only stipulation is that I get a good cold porter of some sort come August!!

Rex
Title: Re: Milwaukee Midget
Post by: Jon on May 02, 2013, 05:33:37 PM
I'm in, put me down for Aus$1:00 a hp.
Your doing ok at that Slim.

jon
Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 02, 2013, 08:24:42 PM
I'm overdue to make a donation; put me down for Aus $1.00 per neddy as well, I'll Pay Pal it in!  :cheers:

Now you have an incentive! But don't 'Pop' it on the dyno!!  :-P

 :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2013, 09:07:40 PM
Okay – I need to make one more confirmation call, but as of today, the dyno session is on.  Thursday, May 9.

This is also posted up under the subtitle of Landracing Forum Home > Fundraising, For sale, and Wanted > Website & Kudos Laser items for sale

With that, welcome to the Milwaukee Midget DYNOTHON!

And to make it interesting, I’m challenging ALL of you to –

A – Join in the fun.
B – Help us raise some funds for this website, which Slim and Nancy have been bearing the headaches and responsibilities for - along with the help of a few volunteers, for – heck, quite a while, now.

With Slim’s cautious blessing, I’m challenging you all to make a commitment to support this site with a donation.  The donation will be based on the BEST HORSEPOWER PULL WE CAN GET OUT OF MY 999 CC, 5 PORT, CARBURETTED, NORMALLY ASPIRATED, 3-MAIN BMC FORMULA 2 SPEC A-SERIES ENGINE.

Based on what is typical of the BMC engine when set up for racing, our best, optimistic guess should see this thing at between 93 and 105 horsepower.

Some examples for comparison

1. A 1310cc version of this engine, built by Fordboy, cranked out about 135 horsepower.  That was on SU carbs, and built to SCCA specs.

2.  On the other end of the spectrum, Dick Leuning of MG Limited and the Killer Beez racing team told me that 95 hp was about all one could expect out a 948 Sprite block, fully prepped.

What distinguishes my engine from either of these examples is what follows –

A.  I have the bigger bore of the 1310 engine, which allows me the use of bigger valves than the 948 Sprite engine.
B.  I have a shorter stroke and, of course, less displacement than the 1275 based 1310, but the 1310 is considered undervalved for its displacement, so the head, though intended for a larger engine, actually breathes better with respect to the displacement than the larger engine.
C. I’m running a Weber DCOE carb, rather than the SU carbs, with a better breathing manifold than one can typically find for SUs.
D.  I’m running a direct fire Electromotive ignition which will allow me to dial in the advance curve to within an inch of its life, plus provide the safety of a knock sensor.
E.  The cam was custom ground by Dema Elgin to specs set forth by Fordboy for this specific application.
F.  We’ll be experimenting with three different sets of headers, and possibly two manifolds, looking for the best power under the curve we can get.  That said, the final iteration of the tune may not necessarily be the one with the largest horsepower number – we may decide to give up a little on top for a tad more grunt.  Nevertheless, the largest horsepower number we generate will be the multiplier for the donation to landracing.com that I’m asking you to commit to.

Fordboy will be posting the numbers.  Yeah, I know, he’s a Bears fan, but I do trust him with numbers.

I’ve kicked it off with a commitment of $1.00 per horsepower.

Rex, Jon and Graham have already met that challenge – thank you gentlemen.  My goal for this is to see Slim and Nancy rake in at least $2,000.00 from this little side show.  If I can pull 100 hp, we’re already 1/5th of the way there.

No contribution will be considered too small, and if you’d rather not make your generosity public, simply PM Slim the amount you want donate per horsepower, and we’ll maintain your anonymity.

Let’s keep this site financially healthy, and have some fun doing it.

Thank you in advance for your generous participation!

Chris Conrad
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on May 02, 2013, 10:34:22 PM
And you're cruising around in the "High on Crackmobile" if you think the 18th of May is on Thursday.  :-D :-o :? :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2013, 12:20:04 AM
And you're cruising around in the "High on Crackmobile" if you think the 18th of May is on Thursday.  :-D :-o :? :cheers: Wayno

Wrong on-ramp . . . May 9th.

 :roll:
Title: Re: Milwaukee Midget
Post by: Stainless1 on May 03, 2013, 12:49:30 AM
Chris, a quick comment about your A and B info above....

A.  Having a bigger bore is something to be proud of....  :-D

B.  Having a shorter stroke.... not so much  :roll:

Good luck on the dyno
Title: Re: Milwaukee Midget
Post by: aussievetteracer on May 03, 2013, 04:51:31 AM
G'day- put me in for $1.00 per hp as well. I have gained so much knowledge (and pure damm enjoyment) from this site that a hundred odd bucks is still very good value.
                                                              Denis
Title: Re: Milwaukee Midget
Post by: gkabbt on May 03, 2013, 05:38:25 AM
Chris, a quick comment about your A and B info above....

A.  Having a bigger bore is something to be proud of....  :-D

B.  Having a shorter stroke.... not so much  :roll:

Good luck on the dyno

Stainless.....ROTFLMAO!  :-D

G'day- put me in for $1.00 per hp as well. I have gained so much knowledge (and pure damm enjoyment) from this site that a hundred odd bucks is still very good value.
                                                              Denis
I agree with what Denis said, such a knowledgeable and fun site! It's really not hard to learn quite a bit here.  :cheers:

Put me down for the $1.00 per hp fun and festivities as well.   :-D

Gregg
Title: Re: Milwaukee Midget
Post by: DaveL on May 03, 2013, 05:43:55 AM
G'day Blokes, count me in as well. So as to provide extra incentive though I'll pay the following.
0-90 HP and yer get nothin',
$10 bucks per HP for anything over.
Cheers, Dave.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2013, 09:18:48 AM
Chris, a quick comment about your A and B info above....

A.  Having a bigger bore is something to be proud of....  :-D

B.  Having a shorter stroke.... not so much  :roll:

Good luck on the dyno

My capacity has always been limited, but the reciprocating mass is stiff and runs smooth.

I think the engine should run okay, too . . .  :wink:
Title: Re: Milwaukee Midget
Post by: Buickguy3 on May 03, 2013, 09:41:14 AM
   They always told us that the straight 8 crank had too much flex, but so far, no complaints.  :evil:
      Doug :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 05, 2013, 12:14:16 PM
Dynothon update

We’re making some progress – the following people have publically proclaimed their support of landracing.com with pledges of support for the Dynothon, this Thursday, May 9th –

Rex Shimmer (US)     $1/hp
Jon (Aus)       $1/hp
Graham in Aus (Aus)   $1/hp
Aussievetteracer (Aus)   $1/hp
Gkabbt    (US)      $1/hp
DaveL (Aus)      $1/hp   
Geo (US)                    $1/hp
Wheelrdealer (US)                 $1/hp
Jh333 (US)      $2/hp
Myself  (US)      $1/hp

So far, we’re at $11.00 per horsepower (which I can assure you, is a fraction of what these little ponies are costing me to produce) and if I can pull 100 hp out of this lump, that would put us at 55% of the goal of $2,00.00 for Landracing.com.

Currently, 40% of the contributors are Australian.  That’s impressive for a country that is 7% of the population of the United States.  Stepping to the plate, and punching above their weight.  Thanks, guys!

I am beginning to wonder if there are any racers in Canada . . .

If you’re reading this, you’re using the service – pony up!
Title: Re: Milwaukee Midget
Post by: SPARKY on May 05, 2013, 02:42:06 PM
put me down for $ 10.00 per Hp over 93 hp
Title: Re: Milwaukee Midget
Post by: 38flattie on May 05, 2013, 07:38:55 PM
put me down for $ 10.00 per Hp over 93 hp

Put me down the same as Sparky!

I'm still betting on the 'way over'! :-D

Is  Pewaukee, WI near you? I'm going to be there for training the 13-15th......
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 05, 2013, 08:42:23 PM
I'm pleased with everyone's confidence in my ability to build horsepower - it's certainly an unproven commodity at this point.

Or is it that you're all a little tight fisted and don't think it's going to happen?   :roll:  :-D

Buddy - PM sent.  :cheers:

Title: Re: Milwaukee Midget
Post by: wisdonm on May 05, 2013, 09:52:35 PM
Pewaukee to MM is about 18 miles at the closest point, but Pewaukee covers a lot of area. I'm about 6 miles away.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 05, 2013, 10:09:39 PM
Pewaukee to MM is about 18 miles at the closest point, but Pewaukee covers a lot of area. I'm about 6 miles away.

That explains everything.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2013, 06:39:22 AM
Ah, yes.  Pewaukee, WI. . . . . . .

Almost moved there when Mrs. Fordboy was working for Johnson Controls back in 2007.     The moving expenses were quashed by a tight fisted (and tight-walleted) Vice President.

Oh, then there was the fear of continued existance in the southern nexus of Packerland.   (Sorry Don.   Probably not going to go over to the green team. . . . .    Chalk it up to a family history of insanity. . . . . . .)   Wasn't offset by the great fishing in Pewaukee Lake and other piscatorial resources.

Might have worked out though, I was up for a gig at Harley-Davidson R&D.   Too bad I had more racing engine experience than the Director. . . . . .Caveat Illini. . . . . . . . .

Lack of Midget knowledge/Beerhaven existance was certainly a factor.    Hindsight, etc, etc,
Title: Re: Milwaukee Midget
Post by: lsrjunkie on May 06, 2013, 12:06:19 PM
I'll pitch a buck a pony! Can't wait to see what this little "Grenade" has got!
Title: Re: Milwaukee Midget
Post by: SPARKY on May 06, 2013, 03:31:05 PM
We now have to get a pool together on the hp figure and SSSlim needs to have  trophy or put the winners name on the Salt talks T with the HP and the amt raised or something like that  I am betting on ( 106.78)
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 06, 2013, 04:25:13 PM
Yeah, good idea, Sparky.  But where could we get a trophy made? :roll:

I like the idea.  Might do both the trophy and the winning hp amount.  I dunno about the $$, though. . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 08, 2013, 08:23:56 AM
It’s looking promising, guys!  So far, we’re up to 16 pledges to the site, and I’d like to acknowledge -   
Sparky – (US) (I think he’s got a pool going)
Lsrjunkie – (US)
Dr. Goggles – (AUS)
38 Flattie –(US)
Dean Los Angeles – (hmmm . . . I suppose that’s about as US as Milwaukee, so we’ll put you down on the US team) :wink:

So we’re at 16 as of this morning – dyno day is tomorrow.  If everything goes perfect, four more might get us to the $2,000.00 goal I’ve set for this, but I want to pad it a bit.

And you don’t have to match the high rollers – consider 4 bits a pony – Jon will certainly be pleased with any and all contributions to the site.
 
So we have no Canadian contributors, or Kiwis?  No French contributors?  NO BRIT CONTRIBUTORS?!?!?! 

Let’s see if we can get 6 or 7 more pledges to Landracing.com by 8:00 AM Central Daylight Time on May  9, 2013.

Thanks to ALL!

Chris

Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 08, 2013, 09:34:40 AM
Good luck today guys!

101 @ 7800 !  :-P


I think I missed the 8.0 am curfew, but I'll rehash my prediction..........

Go Midget!!  :-D :-D :-D  :evil:


EDIT! I might be day early! Ooops! :oops: Anyway my prediction stands.......  8-)
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 08, 2013, 10:22:00 AM
I'll go for a buck a hp.  In some other post they were talking about binary.   My guess 101.01 :-D

Ron
Title: Re: Milwaukee Midget
Post by: Grandpa Jones on May 08, 2013, 10:19:10 PM
I can't hang with you high rollers, I'll take the 4-bits-per-horsepower action.  :-D

Thanks for the entertaining and informative build diary!  :cheers:

Best of luck,

Dave
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2013, 07:14:42 AM
Midget,

Ground control to major Tom
Ground control to major Tom
Take your protein pills and put your helmet on
(Ten) Ground control (Nine) to major Tom (Eight)
(Seven, six) Commencing countdown (Five), engines on (Four)
(Three, two) Check ignition (One) and may the electric gods (Blastoff) be with you. . . . . . .  :-o   (sic)

We'll see if you make the grade in a few hours. . . . . . . :roll:

T minus 3:47 and counting. . . . . . . :-D

Astroboy
Title: Re: Milwaukee Midget
Post by: gkabbt on May 09, 2013, 07:45:19 AM
GREAT post Astroboy!

Best to all you guys today!

T-minus 3:15 and counting. . . . .  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2013, 12:59:20 PM
IT'S ALIVE!!!!

IT has survived the cam run-in, and is apparently hungry. . . . . .

IT tried to eat a valve keeper during the valve spring change over. . . . but we wrested the keeper from ITS' maw. . . . .

Still have all the smoke in the electrics. . . . . .

MORE after lunch. . . . . .    Stay tuned. . . .

F/B
Title: Re: Milwaukee Midget
Post by: jo maoma on May 09, 2013, 01:01:54 PM
congrats, go get 'em...
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 09, 2013, 09:12:22 PM
WELL?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2013, 11:47:02 PM
Midget,

I hate to make predictions, it is too easy to get bitten in the a**, by a monkey or crocodile. . . . . .      but, here goes. . . . . . .

I'd be satisfied by the dyno session if:

1/   It stays together,
2/   No additional problems are discovered,
3/   We get all the testing we want to do finished,
4/   The BMEP is 190 psi or better,
5/   The corrected TQ is 76 lb/ft or better,
6/   The corrected Bhp is 95 bhp or better.

I know this is a long list, but as usual, I'm thinking long term.
 :cheers:
Fordboy

For everyone waiting and holding their breath. . . . . .

Breathe. . . .  

We are in a holding pattern due to noise ordinances in Gurnee, IL.   We had to shut down testing @ 5pm today to comply with the regulations.

But,

1/  The jewel has amassed more run time than it ever has done before.
2/  Condition 1 has been satisfied, so far.
3/  Condition 2, not so much.   Jewel currently has a different Weber Carb on it.   Original Weber has a problem with the accelerator pump circuit.
4/  Have made progress from where we started out, we are up about 60% over the start.
5/  Staying focused on the target, but we have turned off the targeting computer and are now using "the force".

I'm going to let Chris give you the numbers of where the jewel is at, because I don't want to spoil his fun.

So like the Lone Ranger serials at your 10 cent Saturday Movie Matinee. . . . . . this episode is:

to be continued. . . . . . . .  
 :cheers: :cheers: :cheers:
Tonto

(Kemo Sabe, Where did we leave that jug of "Firewater"?)
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on May 10, 2013, 12:47:44 AM
ARRRRRGGGGHHHH!!!!!!!!!!!!!!!!!
DATA!!!! WE WANT DATA!!!!!!!!!!!!!!!

I DIDN'T READ 169 PAGES OF THIS CLAP TRAP TO WAIT UNTIL TOMORROW!
Title: Re: Milwaukee Midget
Post by: SteveM on May 10, 2013, 08:46:52 AM
It was so strong that Gurnee, IL could not tolerate its presence after 5:00 p.m.?

I suppose they were concerned that small children would be terrified, and women would leave their men to see what all the fuss was about?

A running engine on a dyno is the stuff of dreams for me right now.

Steve.
Title: Re: Milwaukee Midget
Post by: wisdonm on May 10, 2013, 09:48:50 AM
Steve, you are partially correct. That little monster ate up that 2,000hp dyno and spit the pieces out.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2013, 09:54:03 AM
Well, Don - let's be honest - those pins in the dyno spline were loose to begin with.

Still, it's rather humerous watching a 1 liter four-popper spitting drive pins out the side of a hole in a bell housing!

No dynos were damaged by our attempt.

Condensed from the "Dynothon" thread -


At the end of the day, and running into a noise ordinance curfew imposed on T&T in the municipality of Gurnee, Illinois, our best pull clocked in at 88.2.  Given more time – which I will coordinate with Tom, Mark, Don and T&T, I am certain we will be able to best that.

We have reams of data to comb through – 15 complete and incomplete pulls, tuning notes and recollections that Mark and I need to coordinate, but we all agree that we left horsepower on the table – and we’re going back to get it.  In fact, I didn’t even bring the engine home – it’s on a dyno cart, waiting for our return

I’ll have a complete breakdown on the day at some time that I can bend my mind around it.  But once we got a working carb on this thing, we were making jet changes and ignition changes at a break-neck pace.  It was 7 hours of maddening tedium followed by a geyser of useful data.

The fun has just begun.
Title: Re: Milwaukee Midget
Post by: Duck-Stew on May 10, 2013, 10:14:04 AM
Congrats!  :cheers:  88.2 hp!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2013, 10:28:12 AM
ARRRRRGGGGHHHH!!!!!!!!!!!!!!!!!
DATA!!!! WE WANT DATA!!!!!!!!!!!!!!!

I DIDN'T READ 169 PAGES OF THIS CLAP TRAP TO WAIT UNTIL TOMORROW!

Dean - Check your e-mail . . .  :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2013, 11:31:31 AM
Congrats!  :cheers:  88.2 hp!!

Thanks.  While we were hoping for a breakthrough, we're very pleased with the very large dents in the door!

Bigger chokes are in order - 1.5 vac at 8000 rpm?

More air, please . . .
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on May 10, 2013, 11:50:36 AM
Oh, silly me. When I said "we want data", I just wanted "88.2".

Chris sent me the whole dance and show.

Yep, I concur. The poor darling is starving for air.  It looks like the cam is as aggressive as you thought it was going to be.

The run progression shows clearly that smart people are gaining on the problem. When you learn to bring the love to the top rpm I can smell hp.  :evil:

Winning run attached.
Title: Re: Milwaukee Midget
Post by: Geo on May 10, 2013, 12:55:06 PM
Chris, Fordboy, et all,

Great news!  Wish I'd been there!  :-D  Looking forward to the next event and results.  :cheers:

I can't wait though. I'm sending my check to Jon for my best guess hp ammount 103.  So $103.00 to Landracing in the name of MM.

Geo

P.S. In looking at the data I think the problem is with the humidity - column CK
Title: Re: Milwaukee Midget
Post by: Freud on May 10, 2013, 02:09:17 PM
Lovely and no broken parts.

Keep on truckin'.

FREUD
Title: Re: Milwaukee Midget
Post by: gkabbt on May 10, 2013, 03:09:06 PM
Chris, Mark and Don,
Congrats on the numbers and not having any MAJOR issues!   :cheers:

We WILL see it north of 100HP next time!

Gregg
Also, donation sent to Jon.
Title: Re: Milwaukee Midget
Post by: Tman on May 10, 2013, 03:54:11 PM
Any video?!?!?!
Title: Re: Milwaukee Midget
Post by: lsrjunkie on May 10, 2013, 04:33:02 PM
I'm holding out on the pay off!  :evil: I'm sure you boys can get a few more ponies! Keep us posted!
Title: Re: Milwaukee Midget
Post by: Andy Cooke on May 10, 2013, 08:15:49 PM
did you rev it any higher?  it looks like it's taking a rest before laying down a big number at 10K  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2013, 12:40:55 AM
did you rev it any higher?  it looks like it's taking a rest before laying down a big number at 10K  :-D

Good hearing from you, Andy.

I've downloaded the software to read the files, but have had no success in opening any of them.  Computer illiteracy in a strange domain - I'll eventually figure it out.

There were a few pulls that indicated that peak might be above where we stopped.

I doubt it would go quite to 10 without letting me know its displeasure, but between 7800 and 8000 is where we need to tune for peak.  I've buzzed it up to 9000 in the past, and after it's broken in a little bit, I'll feel comfortable doing that again, but I'm a bit nervous about the valve train at this point.  Been bitten by that one.

When we go back, first order of business will be checking valve lash and making sure that the valve train is staying glued together.  I've also got a new oil filter I want to put on - I'm pretty sure this one has more than its fair share of assembly lube and RTV shavings in it at this point.

According to Mark, who has reviewed all the files, best torque was 71.3 @ 5400.  BMEP was 176.3, but that was not on the same run with best HP.  That we need to work on, and will be largely a function of intake length.  It's a double dip torque graph I recall seeing - and as soon as I figure out how to post this stuff - well, trust me, I want it out there.  I recall it being flatter than I expected it to be, given the short stroke, but I don't have a lot of experience.  I've got a shorty intake manifold we haven't tried, which may be promising, because when we put the short stacks on, we picked up 2 HP.  

Header was a surprise - we started out with my elcheapo Peco street header, and it outperformed the Maniflow 3-into-one.  We've got a LCB we want to test, but if I had to race tomorrow, the Peco would be the choice.

We started out at 28 degrees advance, and after we got the replacement carb in place and somewhat dialed, we kept bumping the advance until we got to 36.  Indications are that 36 is about right, but I can trim the center two cylinders with respect to the outside ones to maximize for the uneven intake distribution that the shared ports give us.

I recall one run where we had a dip in the curve at about 6500 - right where the knock sensor was programmed to disengage.  A second run with the knock sensor deactivated showed no difference.

I think we can drop the oil pressure - it was around 90 PSI hot at 8000 RPM.  We've got good flow and clearances, and after we've established we're not hurting anything, pulling that back a few will probably unleash another horse - maybe two.

These are some of the variables we are working with and have at our disposal.  Each change either points to, dictates or eliminates a direction.

It's becoming the best damned education I've ever had.

Thanks to all who have contributed to the "DYNOTHON"!  I'll compile a list of how that's breaking down on the corresponding thread, but I know that Jon and Nancy appreciate your generosity toward keeping this site up and running.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2013, 12:53:17 AM
One other variable we need to address - we were at 1.5 vac at 8000 rpm.  A bigger set of chokes are in order, I suspect.
Title: Re: Milwaukee Midget
Post by: AJR192 on May 11, 2013, 10:33:50 AM
10 PSI per 1000 RPM's is Mellings recommendation. You are pretty close now.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2013, 12:01:44 PM
10 PSI per 1000 RPM's is Mellings recommendation. You are pretty close now.

Cold, we were pulling 80 psi on the starter motor.

Fordboy is a fan of the 10 per 1000 recommendation.  Conversely, Vizard suggests, at least for the A-series, that 60-65 provides the same protection, and can decrease oil temp.  We've increased the size of the oil passages and plugged off the internal oiling on the cam - plenty of oil shoots up from the crank, and the cam was drawing from the center main - already responsible for 2 rod ends. 

We're slinging a bit of oil off of the rear main onto the flywheel - nothing major, and a common problem on these things with their inverted screw oil retention system.

Tom at T & T suggested a lighter viscosity - I'm breaking in on 10-W40.

More variables - more options.

For the time being, I'll leave well enough alone, but I'm thinking I might find a pony by simply loosening up the adjuster a tad.

One thing is for sure - it's running now!
Title: Re: Milwaukee Midget
Post by: Stan Back on May 11, 2013, 01:20:24 PM
What would a "stock" 996 produce?
Title: Re: Milwaukee Midget
Post by: 38flattie on May 11, 2013, 01:32:59 PM
Chris, nice job! You'll get those extra ponies next time! :cheers:

See you next week!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2013, 01:41:55 PM
What would a "stock" 996 produce?

Well, they never made a 996 - but this is essentially a bored out 970 Cooper S configuration.  65 is the DIN HP number often bandied about - probably a tad less BHP.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 11, 2013, 04:03:14 PM
Chris,
Backing off on the oil pressure by 20-30 psi will not get you much HP increase. The formula for the hp to drive an oil pump is: HP= (GPM)x(Pressure)/(1714)x(pump efficiency) so if your pump is 10 gpm and your pump is 65% eff. which is pretty typical for a gear pump then the HP to drive it at 90 psi is: .8 horse power and going to 60 psi is .54 hp so you are only gaining about .25 hp.  Going to a thinner oil from the pumps stand point will reduce the pump efficiency and increase the oil temp. From this you can see that pump efficiency is pretty important and with a gear pump that efficiency is pretty much determined by the amount of "slippage" that the pump has, that is the amount of oil that leaks from the high pressure side of the pump back to the low pressure side ( pump inlet). If the pump efficiency drops below 50% i.e. the outlet flow is less than the internal leakage then it is on its way to self destruction. As the amount of pump slippage is proportional the pressure (it is not a linear proportional rate) going to a lower pressure may increase your pump efficiency which is good so you may pick up more than my estimated .25 hp but not much.

Congrats on the dyno pulls but I am also waiting for your final pulls before I write the check.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2013, 04:49:52 PM
Chris,
Backing off on the oil pressure by 20-30 psi will not get you much HP increase. The formula for the hp to drive an oil pump is: HP= (GPM)x(Pressure)/(1714)x(pump efficiency) so if your pump is 10 gpm and your pump is 65% eff. which is pretty typical for a gear pump then the HP to drive it at 90 psi is: .8 horse power and going to 60 psi is .54 hp so you are only gaining about .25 hp.  Going to a thinner oil from the pumps stand point will reduce the pump efficiency and increase the oil temp. From this you can see that pump efficiency is pretty important and with a gear pump that efficiency is pretty much determined by the amount of "slippage" that the pump has, that is the amount of oil that leaks from the high pressure side of the pump back to the low pressure side ( pump inlet). If the pump efficiency drops below 50% i.e. the outlet flow is less than the internal leakage then it is on its way to self destruction. As the amount of pump slippage is proportional the pressure (it is not a linear proportional rate) going to a lower pressure may increase your pump efficiency which is good so you may pick up more than my estimated .25 hp but not much.

Congrats on the dyno pulls but I am also waiting for your final pulls before I write the check.

Rex

Rex, thanks, and we intend to reward your patience with a bigger dent in your wallet.  :wink:

You're very good at explaining what I intuitively thought but sometimes lack the technical lexicon to explain.

It's tough to find precisely what the flow numbers are for these pumps.  They drive straight off of the back of the cam.  The one I have is considered the "large capacity" pump that is used in the turbo MG Metro that they sold in Europe in the early 1980's.  Additionally, the pump also provides oil for the transaxle in the Metro, and I think it's the same pump that they used in the automatic version of the Mini.  Allegedly, it provides 20% more flow than a stock unit, but 20% more than what is the question that remains unanswered.

I won't do anything foolish to hurt reliability, but as to 1/4 horse, well let's put that into perspective.  On a LT-1, .25 HP isn't worth switching brands of gasoline for.  We've probably already achieved the big gains at this point, but if this development continues like I think it might, in a couple of weeks, .25hp might start to look like low hanging fruit.

If it changes, it will be the last thing we do - hopefully for better, and not for worse.   :-D
Title: Re: Milwaukee Midget
Post by: Andy Cooke on May 11, 2013, 09:59:06 PM
Hi Chris :)

I don't like to correct you, but the metro pump only supplied the engine, just as in the mini.

I forget now, what size venturi do you run? 

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2013, 11:22:31 PM
Hi Chris :)

I don't like to correct you, but the metro pump only supplied the engine, just as in the mini.

I forget now, what size venturi do you run? 



But from there, doesn't it just rain down on the transmission?  Perhaps I misspoke, or missed something, but I thought that pump provided oil for the whole drive unit.  I didn't think the transaxle was a pressurized oil system. 

If I'm wrong, I'll own it - it's my chief method for getting smarter!  :-D

This is the link I was thinking about regarding the automatic mini . . .

http://home.earthlink.net/~roygmisc1/convert1/convert1.html

So simple - so confusing . . .

The carbs a 45 DCOE, set up with 38 mm chokes, but we swapped in a 48 w/ 38 chokes - my 45 was malfunctioning.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on May 12, 2013, 07:22:47 AM
I don't know anything about the automatic transmission, but that certainly looks to be supplied by the pump.  The manual transmission is best described as being a really deep sump full of gears, nothing pressure fed.

38mm venturi sounds plenty big on the face of it, but the numbers don't lie.  How does the altitude at Bonneville change the venturi requirement?  We don't have altitude here  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 12, 2013, 10:45:40 AM
How does the altitude at Bonneville change the venturi requirement? 

Good question.  I don't know if the venturi size should remain constant and jets, bleeds, and emulsion tubes adjusted for altitude, or if the best combination at 4,400 feet might include a venturi change.

Gosh, I just woke up, and now I have to think . . .  :|
Title: Re: Milwaukee Midget
Post by: wheelrdealer on May 14, 2013, 08:03:13 AM
MM:

I paid my $1 per HP. I am happy to send the extra when you get the 100HP tune-up.

Good luck,

BR
Title: Re: Milwaukee Midget
Post by: lsrjunkie on May 17, 2013, 02:33:43 PM
I to, am all paid up! Looking forward to seeing what this little engine finally puts out!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 17, 2013, 04:07:28 PM
You guys are the best - Thanks!

CONFIRMED - May 28, for those of you who wanted to wait.

I intend to extract HORSES and DOLLARS.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 18, 2013, 09:07:01 AM
Midget,

I'm busy with the list for the Queen, (that would be the RED Queen), but as soon as I am finished, (probably when I'm dead), I'll work on a a condensed format of the hard output data, including some specs & analysis.   I will forward this to you, for perusal at your leisure.   (Whilst you are enjoying a brew, for instance. . . . .)   Then, if there are any other requests for the hard data, you can send it off straightaway, at a reduced file size.

I also still intend to post up some spreadsheets/graphs with analysis, as I threatened before, with your prior permission of course.
 :cheers:
thoroughly thrashed out Jesterboy. . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 18, 2013, 01:06:11 PM
Thanks, Mark - I am still struggling with reading the files.  I removed the Superflow reader and all the files, and will attempt to re-install and start from scratch.

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 18, 2013, 05:52:02 PM
Okay, Chris -- here's a partial list of those folks that were kind enough to cough up a few bucks in response to your Dynothon Challenge.  I remind one and all that this is a partial list -- 'cause there are a few checks that have arrived - and the list of those is at the store (and I'm not right now).  I'll add those names in a day or two.  Also -- some of these donors may not have sent in $$ in response to your engine - but I didn't take the time to try and sort out the stuff right now.  If you didn't send money in Chris's motor's honor -- let me know if you'd like to do so.

Anyway, from 10 - 17 May I got these Paypal notices:

Luke Kohler,  Bill Reilly,  Chris and his Mommy and Daddy,  Joseph Christian,  J-P Trzebiatowski,  Graham Hatfield,  Dean Lanborn,  Joe Daly,  Jon Bennett,  David Hosley,  Denis Carroll, and Jorge Holland.  Oh, and LSR Junkie, too.

I'll be putting your names -- and the other folks that have donated since mid-March - on the home page list of donors.  Thanks one and all.  I'll do my best to reward you for your remunerative kindnesses.

Edit to add one name -- thanks, LSRJunkie.

Edit to correct a Paypal-addled misspelling.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 20, 2013, 04:19:58 PM
Kemo Sabe,

Whilst out on the range, set fer a spell at T&T.   Observed & measured the following cold valve lash dimensions:

1E   .024"
1I   .022"
2I   .025"
2E   .023"
3E   .023"
3I   .022"
4I   .022"
4E   .023"     These numbers certainly seem to be acceptable given the higher spring pressure and the number of pulls.   Glad to know this now . . . . . . The cam/lifters/springs/valve train seem to be getting acquainted nicely, just for a change of pace . . . . . . . .

I think a cursory inspection combined with a relash gets you more pulls/info/bhp, on the way to Dodge City or maybe SLC/Bendover . . . . . . .  :evil:

Also: took some manifold measurements from the cylinder head.   Going to try to come up with a better head/manifold match.
Inlet port @ head face, 37mm dia.,  134.5mm C/C spacing.
Steel manifold @ head face, 34mm dia.
Aluminum manifold @ head face, 32mm dia.    There are some issues @ the carb face on both manifolds as well.

Picked up alternative fasteners for throttle plates.   Rebuilding/modifying your 45DCOE & the 48DCO I've loaned you.

Found the problem with the 45's accelerator pump circuit, you took a silver (solder) bullet in the foot . . . . .  you need some practice with that shootin' (soldering) iron. . . .
Will post pics later for a Weber on-line build diary tutorial . . . . . .    These changes should solve the problem with the 45DCOE carb.
 :cheers:
Tonto

P.S. STILL searching for the jug of the better "Firewater". . . . . .
Title: Re: Milwaukee Midget
Post by: lsrjunkie on May 20, 2013, 05:55:45 PM
Wow Slim! I feel like Batman! I got my real name and my alias mentioned!  :-D So much for keeping my secret!!
Title: Re: Milwaukee Midget
Post by: Koncretekid on May 20, 2013, 06:20:11 PM
Kemo Sabe,

Whilst out on the range, set fer a spell at T&T.   Observed & measured the following cold valve lash dimensions:

1E   .024"
1I   .022"
2I   .025"
2E   .023"
3E   .023"
3I   .022"
4I   .022"
4E   .023"     These numbers certainly seem to be acceptable given the higher spring pressure and the number of pulls.   
 :cheers:
Tonto

P.S. STILL searching for the jug of the better "Firewater". . . . . .
Mark,
I find those lash settings high. My BSA 500 single specifies .010" even with the race cam.  Seems like there would be a whole lot of clacking and banging going on.  But then, it is British!
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2013, 08:06:24 PM

1E   .024"
1I   .022"
2I   .025"
2E   .023"
3E   .023"
3I   .022"
4I   .022"
4E   .023"     
P.S. STILL searching for the jug of the better "Firewater". . . . . .
Mark,
I find those lash settings high. My BSA 500 single specifies .010" even with the race cam.  Seems like there would be a whole lot of clacking and banging going on.  But then, it is British!
Tom

Tom, yes, those do seem wide, but they are the specs Dema set forth, and toward the high side recommended by David Vizard.  Stock is .012, but that is with a 1.25:1 rocker ratio.  We're at 1.5:1, so that accounts for some of the increase.  .022 and .024 permits an adequate amount of oil to build up on the lobe and the bottom of the lifter, which is pretty critical when you realize that the tappet is only .812.  We're also trying to ride the crest between a very gentle clearance ramp rate and a lash that winds up being too much of a shock to the system.  Break-in and 15-16 pulls with no appreciable change in clearance tells me we're probably just about where we need to be.

Last time, my cam got chewed.  Of course, there were other issues at play . . .   

If unattended, this cam is likely to be hard on lifters.

Fordboy - aka Tonto - Firewater forthcoming.  :cheers: 
Title: Re: Milwaukee Midget
Post by: Crackerman on May 20, 2013, 08:57:03 PM
Unless you are using some super duper oil i haven't heard of, .025 still sounds a bit loose and can definitely hammer the valvetrain way up there in the rpm range. I can see that clearance on exhaust due to heat expansion, but taking them to .015-.017 ought to help all around the power band.
Title: Re: Milwaukee Midget
Post by: 38flattie on May 20, 2013, 09:03:19 PM
Those clearances look more like big roller cam lash settings!

I'd be reluctant at the least, and hesitant at best, to second guess Dema's recommendation, though!

Great job, Chris and Mark!
Title: Re: Milwaukee Midget
Post by: 38flattie on May 20, 2013, 09:13:48 PM
Also: took some manifold measurements from the cylinder head.   Going to try to come up with a better head/manifold match.
Inlet port @ head face, 37mm dia.,  134.5mm C/C spacing.
Steel manifold @ head face, 34mm dia.
Aluminum manifold @ head face, 32mm dia.    There are some issues @ the carb face on both manifolds as well.

Custom match ported intake an option? I wouldn't think it would be too hard to get some flanges made, and tubing cut.... :evil: 
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 20, 2013, 10:30:17 PM
Kemo Sabe, et all,

Lash settings are determined by:

1/  Height of the clearance ramp ground into the cam blank, ie, the portion of the cam grind between the base circle and the opening/closing ramp . . . .
2/  The rocker ratio, where larger/higher ratios permit more clearance . . . . . (OH cams with direct action and therefore a ratio of 1/1, REQUIRE LESS clearance for proper
     operation . . . .
3/  Valve stem/pushrod growth (in length) due to the heat of operation, which in efffect reduces the working clearance . . . .
     (heat one of your exhaust valves & measure the length HOT Vs. cold.  You might be surprised . . . . )
4/  The "stiffness" of the valve train for OHV (pushrod) engines . . . .
5/  Etc, etc . . . . .
6/  This is one area where the customer should follow the clearance specs set forth by their (reputable) cam grinder, since he/she knows how much "ramp" is ground/designed in.

Although I don't have the ramp specs for the custom "Midget" cam, I typically find that I can't get myself in too much trouble by following St. Dema's instructions.   He has designed/supplied me with dozens of specialty cams for "weirdball" applications over the last 30+ years.    I have NEVER been disappointed by his product/work.   It is why I continue to use & recommend his products . . . . . .

By now it should be clear to everybody why you just can not use any dimension for the camshaft clearances, OR, compare between OHV (pushrod) & Direct Action (OHC or Flathead!!) valve trains.  (Yes, I know I left out the exceedingly complex OHC with rocker followers, please don't PM me about it . . . .)   The purpose of the clearance ramp is to gently take up the lash & PREVENT an excessive instantaneous load to the valve train.    If the follower is exposed to the flank without a ramp, the loads are very high and almost instant, quite possibly exceeding the strength the the materials in question with extreme contact pressures . . . . .  (this also includes roller followers . . . . .)

Some numbers for cold lash:

A/  Let's say we have a cam with a .016" ramp height, and an OHV engine with a 1.5/1 rocker ratio.   So then:

     .016" ramp on cam * 1.5/1 R/Ratio = .024" MAX permissible valve lash.   I would probably run .021"/.022" Ex. and .019"/.020" Int. for starters, UNLESS the cam mfg. 
     suggested otherwise . . . .

B/  Let's say we have a cam with a .010" ramp height, and an OHC engine.   So then:
     .010" ramp height * 1/1 Ratio = .010" MAX permissible valve lash.   I would probably run .009"/.010" Ex. and .007"/.008" Int for starters, again UNLESS the cam mfg.
     suggested otherwise . . . .

Some advice from experience:

AA/ For a typical OHV engine, (.020"/.025" recommended lash), you can typically run .004"/.006" tighter than the cam mfg. states.   If your engine picks up power with less
      lash, you probably need more cam.

BB/ For a typical OHC engine, (.008"/.012" recommended lash), you can typically run .002"/.003" tighter than the cam mfg. states.   Comment as per above.

CC/ For either engine type, if your engine picks up power with a lash setting that exceeds the mfg's recommendation, you probably need less cam.

DD/ Running with excessive lash will typically beat your valve train to death from the high loads imposed . . . . . .

EE/ Take the time to ask your cam grinder how much clearance ramp is ground into your cam, so you can calculate intelligent choices . . . . .

If you are not familiar with camshaft terminology refer to this site:  http://www.camtechniques.com/Pages/term.html
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2013, 10:44:20 PM
Unless you are using some super duper oil i haven't heard of, .025 still sounds a bit loose and can definitely hammer the valvetrain way up there in the rpm range. I can see that clearance on exhaust due to heat expansion, but taking them to .015-.017 ought to help all around the power band.

It sounds logical - but it doesn't work that way on this . . . , well, can I really call it a design?

Here's what happens when you run at .018 - This is a SPVP-5 grind after two runs at Maxton and two pulls on a chassis dyno - and granted, there were other issues involved -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4636.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN4636.jpg.html)

There were a couple of grinds that APT and Crane used to make for this set-up that let you run a tighter lash with a 1.5:1 rocker ratio.  They had almost no ramp, but the experience of racers was that is was harder on the valvetrain, and the cams tended to scuff and snap.

It's the heat at the lobes and the lifters that kills this combination.  The extra oil, at the base circle of the cam and the bottom of the tappet, helps dissipate it.

Here is my understanding of the logic of this -

With the wider lash, the lifter rides higher on the oil film of the base circle because the lifter doesn't skim as much oil from the cam.  This better prepares the lifter with more lubricant when the lobe actuates it.  Both the lobes and lifters run cooler because of the extra oil.

Example -

A stock cam with 1.25:1 ratio rockers set at .012 provides clearance of .0096 between the tappet and the base circle of the cam.  So the oil film at the lifter's loosest point in the cam rotation is .0096, which is probably fine if you're running 50lb's of seat pressure x 1.25 (Rocker Ratio) through a .5 inch wide lobe over a .812 tappet.

With the special grind set at .023 and a 1.5:1 rocker ratio, the potential oil available to lubricate and extract heat from the lobe and lifter at the base circle increases to a thickness of .0153.

The effect is

A. Cooler lobes and lifters, because almost twice as much oil is dissipating the heat from the lifter while running on the base circle of the cam.

B. A better lubricated tappet, because more oil is being deposited consistently onto the face of the lifter as the lobe approaches it.

Dema Elgin put a real soft ramp on this that takes up the slack pretty easily.  Given that early in his racing career he campaigned a Spridget, I'm inclined to bow to both his and David Vizard's experience and recommendations regarding the lash.

Title: Re: Milwaukee Midget
Post by: fordboy628 on May 20, 2013, 10:49:22 PM
Also: took some manifold measurements from the cylinder head.   Going to try to come up with a better head/manifold match.
Inlet port @ head face, 37mm dia.,  134.5mm C/C spacing.
Steel manifold @ head face, 34mm dia.
Aluminum manifold @ head face, 32mm dia.    There are some issues @ the carb face on both manifolds as well.

Custom match ported intake an option? I wouldn't think it would be too hard to get some flanges made, and tubing cut.... :evil: 

Probably.   Although the plan is to thoroughly flog the existing parts first.    Since the aluminum manifold had 1.4" of vacuum @ WOT above 7600 rpm, there appears to be room for improvement both in the carb & the intake manifold.   On the 100+ bhp/litre BMC stuff I've done before, the inlet manifolds were larger volume & cross section, AND the carb choke diameter was larger.   As was the engine displacement.    You can always go bigger.   It's tough to get smaller without lots of extra parts.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 21, 2013, 01:14:57 AM
... Lash settings are determined by:
1/  Height of the clearance ramp ground into the cam blank...
Finally- a breath of fresh (knowledgeable) air in here...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 21, 2013, 01:20:01 AM
... Lash settings are determined by:
1/  Height of the clearance ramp ground into the cam blank...
Finally- a breath of fresh (knowledgable) air in here...

It ain't always about beer!

Jack, did you pull the trigger on that Dodge in Illinois?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2013, 08:54:09 AM
Midget,

Want to put together a list of things you wish to validate on the dyno 5/28.   Want to total the number of possible dyno pulls to make certain we finish up within a reasonable amount of time.   Can use the old dyno checklist and the list of pulls from the previous dyno session as a starting point.   Like J. "Hannibal" Smith, "I want to have a plan" . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 21, 2013, 09:43:39 AM
1. Re-adjust the #2 Intake valve - .022 – that was the valve we replaced after last September.

2. Change out the oil filter and top off the oil.  Can you bring your filter cutter?  I want to make sure we're not creating shards.

3. Start with the shorty header and dial in the DCOE.
 
4. After we’ve got it dialed in, I’ll want to reinstall the air filters and make sure they’re not choking off air.

5. Check the LCB header and either eliminate it or proceed with it.

6. Check the short intake manifold and either eliminate it or proceed with it.

7. I hope to log Air/Fuel data to the point where we can put together a chart that we can use to have some direction as to how to adjust jetting on the salt, if necessary.  The Midget does have an A/F ratio meter.
 
8. Time permitting, I’d like to experiment with trimming the timing on the 2 and 3 cylinders, which I think are the ones more prone to detonation.  We might be able to increase the advance on 1 and 4, and still not grenade the thing, IF advance is what the engine is asking for. 
Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 22, 2013, 02:16:24 AM

Rebuilding/modifying your 45DCOE & the 48DCO I've loaned you.

Found the problem with the 45's accelerator pump circuit, you took a silver (solder) bullet in the foot . . . . .  you need some practice with that shootin' (soldering) iron. . . .
Will post pics later for a Weber on-line build diary tutorial . . . . . .    These changes should solve the problem with the 45DCOE carb.
 

 :? I recall a looooong time ago talking to Chris about blocking this off to increase pump shot volume, I guess the hole was not blocked off?

Or did I add to your woes!  :oops:

Look forward to a Weber tutorial Kemo Sabe-Boy style   :mrgreen:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 22, 2013, 08:06:04 AM

Rebuilding/modifying your 45DCOE & the 48DCO I've loaned you.

Found the problem with the 45's accelerator pump circuit, you took a silver (solder) bullet in the foot . . . . .  you need some practice with that shootin' (soldering) iron. . . .
Will post pics later for a Weber on-line build diary tutorial . . . . . .    These changes should solve the problem with the 45DCOE carb.
 

 :? I recall a looooong time ago talking to Chris about blocking this off to increase pump shot volume, I guess the hole was not blocked off?

Or did I add to your woes!  :oops:

Look forward to a Weber tutorial Kemo Sabe-Boy style   :mrgreen:

Graham, it's really quite simple -

I soldered up the wrong hole.

Fordboy - you have the parts - if you can find the time, can you shoot a pic of which hole I filled, and which one I was SUPPOSED to solder up?

As always, I want to document the goof-ups AND the successes. 

And sometimes, the prefix of SUCCESS is SUCKS . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 24, 2013, 11:36:59 PM
Lords and Ladies – a communiqué of great import from the upper lowlands –

The Wizard of the Lake has found additional flow in the vortices and chambers of the Weber of Woe – flow once forbidden entry into the fiery chambers of Abingdon on Thames.

Consultation over Ale and Mutton will proceed Sunday hence.
     
By order of the Monarch of Midgetdom, all flow has been ordered released, and the increase of the equine stable count has been ordered retabulated no later than Tuesday.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 25, 2013, 12:06:18 PM

Rebuilding/modifying your 45DCOE & the 48DCO I've loaned you.

Found the problem with the 45's accelerator pump circuit, you took a silver (solder) bullet in the foot . . . . .  you need some practice with that shootin' (soldering) iron. . . .
Will post pics later for a Weber on-line build diary tutorial . . . . . .    These changes should solve the problem with the 45DCOE carb.
 

 :? I recall a looooong time ago talking to Chris about blocking this off to increase pump shot volume, I guess the hole was not blocked off?

Or did I add to your woes!  :oops:

Look forward to a Weber tutorial Kemo Sabe-Boy style   :mrgreen:

Graham, it's really quite simple -

I soldered up the wrong hole.

Fordboy - you have the parts - if you can find the time, can you shoot a pic of which hole I filled, and which one I was SUPPOSED to solder up?

As always, I want to document the goof-ups AND the successes. 

And sometimes, the prefix of SUCCESS is SUCKS . . .  :cheers:

How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part one . . . .   (yes, this will be a multi-step tutorial . . . .)


Midget, et all,

Although these modifications will be specifically for Weber Carbs, the concepts behind the ideas will work for most throttle shaft carburetors that utilize fixed venturies ("chokes")and fixed boosters ("aux venturies").

I shouldn't have to say this, BUT, if your carb is not clean and in PERFECT working order, deal with that beforehand.   Buy a rebuild/tuning manual SPECIFICALLY for your carb, as I am not going to cover basic rebuilding/installation/synchronization/vacuum leaks/linkage.   LOTS of time is wasted trying to tune Weber carbs that need to be rebuilt.   DO NOT waste your time on an old, used Weber!   Just clean and rebuild it first.    Replace any/all worn and/or questionable parts.    If you can't tell if the part needs to be replaced, you should not be rebuilding the carb!    Take/send the carb to a Weber specialist, it's cheaper in the long run.

Before starting, a disclaimer:
Carb modification, especially Weber carb modification, should not be undertaken lightly.   Weber parts are expensive, often difficult to obtain, AND, easily turned into junk by the enthusiastic, unwary, would be tuner.   The best method is to amass a large pile of GENUINE Weber parts to start with, AND, have access to a flow bench LARGE ENOUGH TO FLOW CARBURETORS, to verify your work/"improvements".    Caveat emptor.

The accelerator circuit.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Weberacceleratorpump1_zps8f10b3ad.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Weberacceleratorpump1_zps8f10b3ad.jpg.html)

This circuit consists of:
1/   accelerator pump piston/rod assembly          tuneable via: pump stroke length, spring force, actuator arm to throttle shaft position
2/   accelerator pump inlet/bleedback valve         tuneable via: variable diameter of "bleedback" orifice (hole size)
3/   pump discharge check valve(s)                     not normally tuneable, but the brass weight can be shortened/substituted, etc.  I recommend you DO NOT mess with this.
4/   accelerator pump discharge jets                   tuneable via: jet orifice (hole size)

How it all works:
1/   accelerator pump piston/rod assembly.    The length of the pump stroke determines the volume of the potential pump discharge.   The spring force determines the rate of the potential pump discharge.    The actuator arm to throttle shaft position determines the timing of the pump discharge to throttle blade position.   These are inter-related.   The vast majority of the time, there is no need to change any of these variables.

2/   accelerator pump inlet/bleedback valve.   This oneway valve allows the accelerator pump well to fill, AND, the size of the "bleedback" orifice (hole) diminishes the pump volume.   This is a REVERSE relationship!   Thus, the BIGGER the hole, the LESS volume is pumped out!

3/   pump discharge check valve(s).     These balls and weights keep the carb from discharging fuel from the discharge jets when ever there is adequate depression through the carb venturi.    There is no normal need to change this relationship.

4/   accelerator pump discharge jets.    The size of the orifice (hole) in these jets affects how much fuel is discharged, AND, how quickly.   Standard relationship, thus, the larger jet discharges more fuel, more quickly than a smaller jet.

The majority of the time, effective tuning can be managed via changing the pump dischage jets and/or the "bleedback" valve.

Ahem, so to the point.    One of the tuning "tips" for Weber carbs circulating about various racing venues is how you can increase the accelerator pump "shot" by soldering up the "bleedback" hole/valve.    While this does increase the "pump shot" if done properly, it is also difficult to "undo", in the event that it does not solve your problem.   These jets are available from Weber in .05mm increments from approximately .35mm to 1.00mm if my memory serves me correctly.   THERE IS ALSO, UNSURPRISINGLY, A .00 WITH NO "BLEEDBACK" HOLE.    Photos below:

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2608_zps4bf4e6e9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2608_zps4bf4e6e9.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2609_zps2ad05a5e.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2609_zps2ad05a5e.jpg.html)
           various sizes of "bleedback" valves  00 to 100                                          "inlet" end of the same valves

You will notice that one of the valves has been filled with electrical solder, probably in an attempt to "keep the smoke inside". . . . . . . . . . .

As a public service, IF, you are ever in desperate need of more "pump shot" on your Weber, and you can not beg, borrow or steal a proper jet, the hole to solder up is the "bleedback" hole on the side of the jet, NOT THE INLET HOLE ON THE BOTTOM OF THE JET.   (Very bad, doesn't help anything, makes carb much worse. . . .)  I suppose you could solder it up and redrill a smaller opening with a Weber jet drill set, but I just change the parts, less confusing in the long run.

OK, that's all for now.   I have a load of pics & flowbench numbers for the carb mods I did to MM's "Vergaser".    Stay tuned.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 25, 2013, 01:17:25 PM
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2609_zps2ad05a5e.jpg)[/URL]
           various sizes of "bleedback" valves  00 to 100                                          "inlet" end of the same valves

You will notice that one of the valves has been filled with electrical solder, probably in an attempt to "keep the smoke inside". . . . . . . . . . .

As a public service, IF, you are ever in desperate need of more "pump shot" on your Weber, and you can not beg, borrow or steal a proper jet, the hole to solder up is the "bleedback" hole on the side of the jet, NOT THE INLET HOLE ON THE BOTTOM OF THE JET.   (Very bad, doesn't help anything, makes carb much worse. . . .)  I suppose you could solder it up and redrill a smaller opening with a Weber jet drill set, but I just change the parts, less confusing in the long run.


From the movie, "Casablanca" . . .

Renault: And what in heaven's name brought you to Casablanca?
Rick: My health. I came to Casablanca for the waters.
Renault: The waters? What waters? We're in the desert.
Rick: I was misinformed.  :|
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 25, 2013, 02:56:39 PM
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2609_zps2ad05a5e.jpg)[/URL]
           various sizes of "bleedback" valves  00 to 100                                          "inlet" end of the same valves

You will notice that one of the valves has been filled with electrical solder, probably in an attempt to "keep the smoke inside". . . . . . . . . . .

As a public service, IF, you are ever in desperate need of more "pump shot" on your Weber, and you can not beg, borrow or steal a proper jet, the hole to solder up is the "bleedback" hole on the side of the jet, NOT THE INLET HOLE ON THE BOTTOM OF THE JET.   (Very bad, doesn't help anything, makes carb much worse. . . .)  I suppose you could solder it up and redrill a smaller opening with a Weber jet drill set, but I just change the parts, less confusing in the long run.


From the movie, "Casablanca" . . .

Renault: And what in heaven's name brought you to Casablanca?
Rick: My health. I came to Casablanca for the waters.
Renault: The waters? What waters? We're in the desert.
Rick: I was misinformed.  :|

This is why factory exploded parts diagrams, full color schematics of circuit functioning, factory parts and service manuals help quite a bit in explaining the functioning of a complicated assembly like a Weber carb . . . . . .

Proper modifications?    Why yes, thank you.   May I have seconds?

Dicking about?    NO, Thank you.      Uhmmm, say . . . . did you used to be Pam Anderson?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on May 25, 2013, 04:46:36 PM
Now where have I seen thast plugged jet before? Lol!

Luckily, you guys detected this after the dyno run, and not after you had made a trip to the salt!

Go get 'em, guys! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 25, 2013, 05:32:35 PM
That would have been right here -


After confirming the part, I removed the “carby” and soldered up the jet. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN4464.jpg)


I was in consultation at the time, but I can't blame anybody but myself.  The advice given was correct - the execution was the problem.

Operator error . . .

The funny part is, 2 weeks later, I clicked of a 93 at Maxton in third gear - with what I now realize was NO ACCERATOR PUMP.  I thought it was just slow coming up on the cam . . .  :roll:

Kind of like me, at times . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 26, 2013, 11:01:55 AM
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part two . . . .   (yes, this will be a multi-step tutorial . . . .)


Midget, et all,

Although these modifications will be specifically for Weber Carbs, the concepts behind the ideas will work for most throttle shaft carburetors that utilize fixed venturies ("chokes")and fixed boosters ("aux venturies").

I shouldn't have to say this, BUT, if your carb is not clean and in PERFECT working order, deal with that beforehand.   Buy a rebuild/tuning manual SPECIFICALLY for your carb, as I am not going to cover basic rebuilding/installation/synchronization/vacuum leaks/linkage.   LOTS of time is wasted trying to tune Weber carbs that need to be rebuilt.   DO NOT waste your time on an old, used Weber!   Just clean and rebuild it first.    Replace any/all worn and/or questionable parts.    If you can't tell if the part needs to be replaced, you should not be rebuilding the carb!    Take/send the carb to a Weber specialist, it's cheaper in the long run.

Before starting, a disclaimer:
Carb modification, especially Weber carb modification, should not be undertaken lightly.   Weber parts are expensive, often difficult to obtain, AND, easily turned into junk by the enthusiastic, unwary, would be tuner.   The best method is to amass a large pile of GENUINE Weber parts to start with, AND, have access to a flow bench LARGE ENOUGH TO FLOW CARBURETORS, to verify your work/"improvements".    Caveat emptor.

The throttle shaft and blade adjustments.

A little known fact about most (yes, even new) Webers is that the throttle shaft and blades usually are overcentered at WOT.    This is the first adjustment to be made as the throttle shaft stop is usually the idle speed screw stop . . . .               See photos below of MM's virtually new 45DCOE.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2603_zps524e8856.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2603_zps524e8856.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2602_zps68bef941.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2602_zps68bef941.jpg.html)
        Throttle stop as delivered, about 8 degrees over center.                        Throttle stop adjusted for 90 degree opening.

This condition normally costs you between 2 to 4 cfm @ the carb, @ 28" test pressure, depending on angular degrees, carb size, choke size, etc.   This is the equivalent of giving away .75% to 2% of the flow available through the carb!!  

There may be a situation where the carb/manifold combo flows better with the carb opened more than 90 degrees.   I have yet to encounter this situation in all of the testing I have done.    I have encountered, however, some manifold/carb combos which flow better with the carb opening slightly less than 90 degrees.    If your carb intersects your manifold @ a steep angle, you MAY want to experiment with this on the flow bench to find the best results.    I theorize that a slight angle on the carb blades helps the air make the turn more efficiently.    I have never tested this with "wet" flow, and fuel being heavier than air, may not respond as well with the angled carb blades.    CAVEAT EMPTOR.     Anybody out there who has done this type of flow work, feel free to post in.

It pays off to pay attention to ALL the details . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 26, 2013, 12:08:30 PM
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part two . . . .   (yes, this will be a multi-step tutorial . . . . )



Thanks for dividing up the beatings into bite-sized chunks.   :|

 :cheers:
Title: Re: Milwaukee Midget
Post by: Geo on May 26, 2013, 12:32:48 PM
Thanks Fordboy!

Not to derail this Webber carb lesson, however some applies to all carbs.

I received an emergency call to get a Jag 3.8 mk2 running properly for a friends daughter’s wedding. She wanted this restored small Jag sporting sedan as her wedding car. It's beautiful dark blue, red interior, chrome. But it idled at 2800 rpm.  After checking for vacuum leaks and finding none I pulled the carbs, not a fun job as your hands get shredded to reach the lower carb mounting stud nuts. One hand down at the front by the distributor and the other down at the rear of the inline six, yes you need a wide reach as you lean over the pristine fender, turning the nut one flat at a time on fine threads.

Anyway, carbs off and check the butterflies. One scraped on the flat leading to the edge and dented on the edge. One in backwards and worn on the edge near the shaft. The carb spends most of its time slightly open and can shift slightly front to rear, better make sure your springs are on straight or you will pull the shaft to one side wearing away the edge of the butterfly.  Must have had the equivalent of a 1/2 inch hole in the intake.  :-o

Combining four carbs into two mostly good ones it is good to drive on the special day. BTW these were set up by a carb expert a couple of years ago. Never trust anyone. Always check all work done. Including mine.  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 27, 2013, 11:02:34 AM
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part three . . . .   (yes, this will be a multi-step tutorial . . . .)


Although these modifications will be specifically for Weber Carbs, the concepts behind the ideas will work for most throttle shaft carburetors that utilize fixed venturies ("chokes")and fixed boosters ("aux venturies").

I shouldn't have to say this, BUT, if your carb is not clean and in PERFECT working order, deal with that beforehand.   Buy a rebuild/tuning manual SPECIFICALLY for your carb, as I am not going to cover basic rebuilding/installation/synchronization/vacuum leaks/linkage.   LOTS of time is wasted trying to tune Weber carbs that need to be rebuilt.   DO NOT waste your time on an old, used Weber!   Just clean and rebuild it first.    Replace any/all worn and/or questionable parts.    If you can't tell if the part needs to be replaced, you should not be rebuilding the carb!    Take/send the carb to a Weber specialist, it's cheaper in the long run.

Before starting, a disclaimer:
Carb modification, especially Weber carb modification, should not be undertaken lightly.   Weber parts are expensive, often difficult to obtain, AND, easily turned into junk by the enthusiastic, unwary, would be tuner.   The best method is to amass a large pile of GENUINE Weber parts to start with, AND, have access to a flow bench LARGE ENOUGH TO FLOW CARBURETORS, to verify your work/"improvements".    Caveat emptor.

So Ya Wanna "Fix/Improve" Your Weber Carburetor?

What you need to get started.

Below are a couple of photos of a flowbench adaptor I constructed to flow Weber carbs, one side at a time.   This particular adaptor is designed for Weber DCOE/DCO side drafts.    You will need to adapt to your carb in a similar fashion.    This adaptor is constructed from MDF (medium density fiberboard) and sealed with 2 coats of polyurethane varnish.    Before anybody comments about wood Vs. metal adaptors, you need to realize that your Superflow flowbench is made from plywood, covered with laminate material and sealed with silicone caulk.    Effective, non-leaking adaptors can be made out of various substances, say beryllium or platinum if you have enough time and cash.   Wood/plywood/MDF works great, is easy to shape and doesn't leak when sealed.   You just need to check for leakage after you fabricate them and resolve any leaks you find.    This adaptor had zero leakage.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2614_zps765eca7b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2614_zps765eca7b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2615_zps171feb1b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2615_zps171feb1b.jpg.html)
6.5"/7" squares provide enough material for the S/flow 5" square bolt pattern      extra height provides room for throttle lever actuation & better simulates a manifold.

The mounting studs are drilled & tapped into the MDF and sealed.    This adaptor has a 45mm "manifold" opening to match the throttle plates of this size carb.   You need a flow bench that will draw approximately 300 cfm @ 28" inches of water for 45 Webers, one side at a time.    Flowing one side at a time doubles the flowbench time to flow a 2 barrel carb, but you can be aware of any differences in flow, from one side to the other . . . . . .    and take the time to find out why and correct the problem.

Flowing both barrels together or larger carbs requires a flowbench with a higher flow capability.    Flowing 4 barrel carbs requires a REALLY big bench, AND, they still test at reduced pressures.

That's enough to get you started.    Put on your thinking caps and start makin' chips . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 27, 2013, 02:51:06 PM
Chris,
Tomorrow is the big day, I really want to write John a check for $100+ so make it happen!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 27, 2013, 03:29:41 PM
Rex, we're on the same page.

As we speak, Fordboy is finishing up the carb.  I'm hopeful that the extra 20 cfm he's found in the carb can help - HELP translate into the extra 11.8 hp that will empty your pen - and your wallet.

The carb we used on dyno day to get our best numbers is not the one he's been working on.  In fact, it was a back-up carb that he did a down-and-dirty tweeking on just to get us through the session.  We've got extra jets and emulsion tubes that arrived last week, and enough probable combinations that if there is anything holding back this engine, I doubt it will be the carburation.

He's promised to post up some pics.  Kate and I stopped by yesterday for a lovely afternoon of patio patter, grilling and chilling with Fordboy and the long suffering yet still effervescent Mrs. Fordboy.  The attention to details he's throwing into this effort is well beyond the norm - and well above my skill set.  I'm optimistic the work he's done should put us very close.

I do have to get this back in the car in the next week or so - I'm taking it to the British Car Field Day in Sussex, WI. on Father's Day.  I'm pretty certain it will be the only LSR car at the show . . . And certainly the loudest. 
Title: Re: Milwaukee Midget
Post by: 38flattie on May 27, 2013, 03:35:16 PM
You guys are the best - Thanks!

CONFIRMED - May 28, for those of you who wanted to wait.

I intend to extract HORSES and DOLLARS.  :wink:

Good luck tomorrow, Chris! :cheers:
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 27, 2013, 04:00:50 PM
Chris
Good luck tomorrow for you and Fordboy. Bad luck for me and my checkbook, but a worthy cause. :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 27, 2013, 09:36:51 PM

Combining four carbs into two mostly good ones it is good to drive on the special day. BTW these were set up by a carb expert a couple of years ago. Never trust anyone. Always check all work done. Including mine.  :cheers:

Geo


I can't agree more.  I admit, my lack of experience to know what to look for has caused me some difficulty - the tight valve guide comes to mind. 

Being still new to this engine building thing, the learning curve has been steep.  I'm confident now in the direction we're going, and remain optimistic and realistic about the potential and the results.

In a lot of ways, it's been more a lesson in philosophy than engineering.

Stay tuned - I'll bring the camera this time.

Signing off.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 27, 2013, 11:30:14 PM
Best of luck big fella, we're all cheering you on. :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 27, 2013, 11:41:17 PM
Midget,

Ground control to major Tom
Ground control to major Tom
Take your protein pills and put your helmet on
(Ten) Ground control (Nine) to major Tom (Eight)
(Seven, six) Commencing countdown (Five), engines on (Four)
(Three, two) Check ignition (One) and may the electric gods (Blastoff) be with you. . . . . . .  :-o   (sic)

We'll see if you make the grade in a few hours. . . . . . . :roll:

T minus 3:47 and counting. . . . . . . :-D

Astroboy

Major Tom,

You think the little jewel can power you up to exit speed with something from this array of bits?
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2622_zps3d1cd397.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2622_zps3d1cd397.jpg.html)
2 carbs,   3 manifolds,  etc,  etc,    not sure if there are any brains in that photo . . . . . .

T minus 09:20 and counting . . . . .
 :cheers:
Astroboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 28, 2013, 12:05:00 AM
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part three . . . .   (yes, this will be a multi-step tutorial . . . .)


Although these modifications will be specifically for Weber Carbs, the concepts behind the ideas will work for most throttle shaft carburetors that utilize fixed venturies ("chokes")and fixed boosters ("aux venturies").

I shouldn't have to say this, BUT, if your carb is not clean and in PERFECT working order, deal with that beforehand.   Buy a rebuild/tuning manual SPECIFICALLY for your carb, as I am not going to cover basic rebuilding/installation/synchronization/vacuum leaks/linkage.   LOTS of time is wasted trying to tune Weber carbs that need to be rebuilt.   DO NOT waste your time on an old, used Weber!   Just clean and rebuild it first.    Replace any/all worn and/or questionable parts.    If you can't tell if the part needs to be replaced, you should not be rebuilding the carb!    Take/send the carb to a Weber specialist, it's cheaper in the long run.

Before starting, a disclaimer:
Carb modification, especially Weber carb modification, should not be undertaken lightly.   Weber parts are expensive, often difficult to obtain, AND, easily turned into junk by the enthusiastic, unwary, would be tuner.   The best method is to amass a large pile of GENUINE Weber parts to start with, AND, have access to a flow bench LARGE ENOUGH TO FLOW CARBURETORS, to verify your work/"improvements".    Caveat emptor.

So Ya Wanna "Fix/Improve" Your Weber Carburetor?

What you need to get started.

Below are a couple of photos of a flowbench adaptor I constructed to flow Weber carbs, one side at a time.   This particular adaptor is designed for Weber DCOE/DCO side drafts.    You will need to adapt to your carb in a similar fashion.    This adaptor is constructed from MDF (medium density fiberboard) and sealed with 2 coats of polyurethane varnish.    Before anybody comments about wood Vs. metal adaptors, you need to realize that your Superflow flowbench is made from plywood, covered with laminate material and sealed with silicone caulk.    Effective, non-leaking adaptors can be made out of various substances, say beryllium or platinum if you have enough time and cash.   Wood/plywood/MDF works great, is easy to shape and doesn't leak when sealed.   You just need to check for leakage after you fabricate them and resolve any leaks you find.    This adaptor had zero leakage.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2614_zps765eca7b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2614_zps765eca7b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2615_zps171feb1b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2615_zps171feb1b.jpg.html)
6.5"/7" squares provide enough material for the S/flow 5" square bolt pattern      extra height provides room for throttle lever actuation & better simulates a manifold.

The mounting studs are drilled & tapped into the MDF and sealed.    This adaptor has a 45mm "manifold" opening to match the throttle plates of this size carb.   You need a flow bench that will draw approximately 300 cfm @ 28" inches of water for 45 Webers, one side at a time.    Flowing one side at a time doubles the flowbench time to flow a 2 barrel carb, but you can be aware of any differences in flow, from one side to the other . . . . . .    and take the time to find out why and correct the problem.

Flowing both barrels together or larger carbs requires a flowbench with a higher flow capability.    Flowing 4 barrel carbs requires a REALLY big bench, AND, they still test at reduced pressures.

That's enough to get you started.    Put on your thinking caps and start makin' chips . . . . . .
 :cheers: :cheers: :cheers:
Fordboy

Major Tom, et all,

As promised, Weber flow testing, with adaptor, in situ . . . . .                Superflow 1020 Flowbench in action
(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0559_zpsaeb02212.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0559_zpsaeb02212.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0558_zpsff770863.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0558_zpsff770863.jpg.html)
Slow but sure, one side at a time . . . . . . . .

Unmodified carb @ start  240 cfm/side
Modified carb     @ finish 270 cfm/side        12.5% flow gain & retained signal strength @ aux venturi (booster)

Will give a rundown on each modification and the flow gain for each, with pictures of the before & after of the parts, after the dyno session.    This was a Spanish made Weber, so some of the gains were large compared to an Italian made Weber.    The Spanish castings are not as nicely finished as the older Italian made parts.    That's a "World Economy" in action . . . .

I want them to flow like an Atlas rocket . . . . . .
 :cheers:
Astroboy
Title: Re: Milwaukee Midget
Post by: salt27 on May 28, 2013, 12:08:25 AM
Chris,
  We're pulling for you and hope the little motor pulls for you too. :cheers:

Can't wait for results,  Don
Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 28, 2013, 12:57:29 AM
Good luck guys!   :wink:

The Weber tuning is great Fordboy, learning all the time!  Cheers!  :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 28, 2013, 01:52:29 AM
with something from this array of bits?
2 carbs,   3 manifolds,  etc,  etc,...
Where's the nitro can?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 28, 2013, 06:40:37 AM
with something from this array of bits?
2 carbs,   3 manifolds,  etc,  etc,...
Where's the nitro can?

Down THAT path lies MADNESS!  :cheers:

Title: Re: Milwaukee Midget
Post by: gkabbt on May 28, 2013, 06:43:22 AM
Chris,
  We're pulling for you and hope the little motor pulls for you too. :cheers:

Can't wait for results,  Don

Yeah.....What Don said!   :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 28, 2013, 07:21:21 AM
Major Tom,

Buena suerte!   OR,     Buona fortuna!

Maybe . . .    Viel gluck!

I dunno, hope somethin' works . . . .
 :cheers:
Astroboy
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 28, 2013, 06:51:22 PM
I have consulted the mystic oracle and I was told "95.1 and counting".... :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 28, 2013, 11:54:42 PM
Long day – and a productive one.

25 pulls to 8000-8200 rpm, countless jet, choke and emulsion tube changes, 3 different headers, 2 different intake manifolds, and bumping up the timing netted a solid 95.1 hp at 8000 RPM.

Don was on dyno lash-up and jet change detail, I took care of ignition programming and wore the welding gloves to change out headers (7 minute hot exhaust change-over with no blisters – TAKE THAT, NASCAR), and Fordboy, along with the long hours of carb prep he’s already shown, calculated and documented the changes.

The Grenade tended to defy logic and conventional wisdom – after the carb got close, it tended to want bigger pipes than predicted for the small displacement, but essentially, the last two pulls netted the same peak at slightly different points – the black line is with the 3 into 1 header, the red, the long center branch unit -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5154_zps7708fb90.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5154_zps7708fb90.jpg.html)

What I’m really liking about this curve – actually both curves - is that it’s better than 90 hp from 6600 to when we backed off at 8200.  That’s a 1600 rpm power range right where I need it.  

According to Sumner Patterson’s Excel spread sheet, with my new gear ratios in the box, an 8300 rpm 3-4 shift drops me no lower than 90 horse at about 6600 RPM.

In short – BINGO.

This engine is producing peak power at precisely the right spot.

You might want to get your cipherin’ caps out – Mark is preparing a very large info dump.

To those who were putting off a contribution until we were done, I can say now, we’re done.

The multiplier is 95.1.

Thanks for all the support, the encouragement and the help.

Chris Conrad
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 29, 2013, 12:00:54 AM
$95.10 it is !!! Nice job Chris! See you at the salt.

Rex
Title: Re: Milwaukee Midget
Post by: Captthundarr on May 29, 2013, 12:02:40 AM
Congrats Chris, Fordboy and crew :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 29, 2013, 04:38:38 AM
Nice power curve! A triumph of considered tuning well executed!

Well done! I guess you'll keep the 3 into 1, on average it looks slightly better right through?

I'd love to hear that Lil Grenade singing at 8300..... Any video?

Superb!   :cheers:
Title: Re: Milwaukee Midget
Post by: Jon on May 29, 2013, 06:53:37 AM
1.5hp pre cubic inch carbureted NA with the original cast head and a nice broad power curve, got to be happy with that.

25 Dyno pulls in a day with not one mention of dramas, got to be wrapt with that.

You have the hp and reliability proven, good luck on the salt.

Congratulations.
jon
Title: Re: Milwaukee Midget
Post by: gkabbt on May 29, 2013, 06:57:54 AM

I'd love to hear that Lil Grenade singing at 8300.
Superb!   :cheers:

When Chris and Mrs. Midget were at Maxton a couple of years ago there were several issues going on with the engine.
All I can say is that the Lil Grenade was loud then so I can only imagine what it sounds like now!  :-D
Chris, I guess I had a premonition of what the final outcome would be so I already sent Jon a check for $100.00!  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: gkabbt on May 29, 2013, 07:00:28 AM
1.5hp pre cubic inch carbureted NA with the original cast head, got to be happy with that.

25 Dyno pulls in a day with not one mention of dramas, got to be wrapt with that.

You have the hp and reliability proven, good luck on the salt.

Congratulations.
jon

I'll second what Jon said.....Reliability!  
Congratulations to all involved! :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2013, 08:19:17 AM


I'd love to hear that Lil Grenade singing at 8300..... Any video?



Let's see - video . . . video . . .

Bunch of crap in the window, but I think if you click . . . on . . . this . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/th_DSCN5151_zps2b59b46d.jpg) (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Dynoday/DSCN5151_zps2b59b46d.mp4)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2013, 09:22:07 AM
1.5hp pre cubic inch carbureted NA with the original cast head and a nice broad power curve, got to be happy with that.

25 Dyno pulls in a day with not one mention of dramas, got to be wrapt with that.

You have the hp and reliability proven, good luck on the salt.

Congratulations.
jon

I hadn't thought of that.  It speaks to Mark's experience in a big way.  He led this safari with the preparedness and patience of the former Scout leader he is.

And I hate drama, unless it’s on a stage, and I can go get a cocktail during intermission. 

The hiccups were pretty much behind us, and while not cheap, when the parts are at hand, tuning a well sorted Weber is pretty quick work.

Between the first session a few weeks back and yesterday, there have been over 40 pulls on this donk.  It's stayed glued together in a way that I didn't think likely.

Considering the 5 port head arrangement, the diminutive size of the engine and the archaic design of the engine as a whole, plus the extreme things we did to get the combination to work, I can confidently say that yesterday was a HUGE accomplishment.  It's been a long, slow climb, but every indication is that the reciprocating assembly is all but bullet-proof, Elgin's cam is a miracle of modern machine work, and Mark's thoughtful direction with my willingness to listen has turned out an engine I'm pretty darned proud of.

Thanks for all the kind words, guys. 

Now I’ve just got to be sure the rest of the car is up to the motor.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 29, 2013, 09:23:27 AM
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part three . . . .   (yes, this will be a multi-step tutorial . . . .)



Major Tom, et all,

As promised, Weber flow testing, with adaptor, in situ . . . . .                Superflow 1020 Flowbench in action
(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0559_zpsaeb02212.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0559_zpsaeb02212.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0558_zpsff770863.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0558_zpsff770863.jpg.html)
Slow but sure, one side at a time . . . . . . . .

Unmodified carb @ start  240 cfm/side
Modified carb     @ finish 270 cfm/side        12.5% flow gain & retained signal strength @ aux venturi (booster)

Will give a rundown on each modification and the flow gain for each, with pictures of the before & after of the parts, after the dyno session.    This was a Spanish made Weber, so some of the gains were large compared to an Italian made Weber.    The Spanish castings are not as nicely finished as the older Italian made parts.    That's a "World Economy" in action . . . .

I want them to flow like an Atlas rocket . . . . . .
 :cheers:
Astroboy
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part four . . . .   (yes, this will be a multi-step tutorial . . . .)


Midget, et all,

I included the above photos from the previous flowtest session because I did not take any pics yesterday (dyno day).    What I did do prior to bolting on the carb was to flow the prepared carb as set up for the first pull.   What I wanted to determine was how equal the barrels were from side to side, AND, also, how equal the "signal" was to the aux venturis.   With the standard Weber air horns:

                          flow                   "signal" as % of flow
LH side             260 cfm                         156%
RH side             260 cfm                         153%

So that was a pretty good result, equal flow and nearly equal "signal".    So that is where we started.    More info, both carb & engine later today, tomorrow, as I get it crunched out . . . . . .    BUT, nobody hold their breath, 938 data bits/pull X 42/43 pulls . . .  :-o . . . .  :?     And you thought we were finished!!!!!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: roygoodwin on May 29, 2013, 09:24:17 AM
This is probably too late to be any help, but there *might* be some power to be had by switching the inlet bells on the carb to something like Prof Gordon Blair's "Best Bell"   http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf (http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf)
Title: Re: Milwaukee Midget
Post by: 38flattie on May 29, 2013, 09:43:07 AM
Chris and Mark, I couldn't be any happier for you guys! I know how much work this was, and it's a helluva accomplishment! :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on May 29, 2013, 09:54:03 AM
Thanks for that info Roy. Actually, we did switch from the bells shown on the Webber to a bell about 1/3 as long on two occasions. Both times we had an increase of 2+ hp with the shorter bells.  Therefore most of the dyno pulls were done using the shorter bells.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2013, 09:59:08 AM
This is probably too late to be any help, but there *might* be some power to be had by switching the inlet bells on the carb to something like Prof Gordon Blair's "Best Bell"   http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf (http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf)

Roy -
 
Part of the pulls we did included changing out the trumpets, based on the flow work Mark has been doing.

I'll let him go into the details, but to summarize, it is SHOCKING how much airflow an expensive, beautifully CNC crafted, polished and anodized bell can dial off of your flow!  :-o
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 29, 2013, 11:24:13 AM
Congratulations Chris and crew! It's really nice to see when large amounts of quality work produce truly amazing results.  :-D :-D :-D :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Stan Back on May 29, 2013, 12:34:30 PM
Chris --

Perhaps now you can answer the age-old question -- How much speed did the Moon discs pick up?

Stan



(Great work -- great result.  No more 22s now.)
Title: Re: Milwaukee Midget
Post by: Tman on May 29, 2013, 02:03:39 PM
Sounds pissed off, and that's a good thing! :cheers:
Title: Re: Milwaukee Midget
Post by: barrybill on May 29, 2013, 05:04:18 PM
Outstanding to see such a little old design motor pull so good. Gives me hope for the Studebaker.  Barry
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 29, 2013, 08:00:52 PM
I can't remember what deal I committed to, what I do seem to remmeber was in Aussie dollars, that has seen a fall lately.....was I one of the 10 bucks a horse over 90 or what.....

Despite all that we are mighty, mighty proud of you ya big goof, and you Mark you DYB DYB DYBBed............ :cheers: :cheers: :cheers: :cheers:

let me know what I owe and I'll go steal a handbag.....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2013, 08:43:01 PM
OK.

I am flat broke, in fact I am borderline solvent with an uncertain outlook, but that's another story.....

This site has provided immense entertainment and useful information for us over the years and that is without mentioning the friendships my friends here and I have made. It's a drop in centre for the hare-brained thrill seekers and an in-joke fest for the OCD hard heads that most here are.

$1 per horse, plus fifty if you break it, even if I have to steal it. :roll:

There , that should just about tip the scales to 50%.


Theivery doesn't become you, Doc.

I'm sure Jon will float you for a while, and it's too far to travel to break your kneecaps.

. . . don't leave a paper trail . . .  :wink:

Title: Re: Milwaukee Midget
Post by: fordboy628 on May 29, 2013, 08:47:27 PM
This is probably too late to be any help, but there *might* be some power to be had by switching the inlet bells on the carb to something like Prof Gordon Blair's "Best Bell"   http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf (http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf)

How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part five . . . .   (yes, this will be a multi-step tutorial . . . .)


Roygoodwin, Midget, et all,

Yes, there is probably a bhp or 2 with full radius inlet bells of the "proper" shape, and normally I would like to airflow test some for the application, and dyno test those/any that show airflow improvements.

I no longer am in agreement with "the guys" who suggest you dyno test any and everything with the idea you "might" "find something".   Dyno testing time is expensive, AND, worth every penny you spend on it.    BUT, there are so many permutations, SOMEBODY has to limit the combinations, and therefore the number of pulls, down to something resembling sanity.    At this point in time, if a part does not show an airflow improvement, or at least equality, I do not recommend testing it, PERIOD.     This idea that a part that is an airflow dog "might" be a dyno winner MAY pan out from time to time.    In general however, my experience has been: airflow dogs = dyno test dogs.   I would like to say it differently, but I have perservered many times, and was almost ALWAYS disappointed . . . . . . .   Mark's Rule #1 "SHOW ME THE DATA, THE MATH OR THE PHYSICS THAT SUPPORTS THAT CHOICE."    Feel free to use my rule(s).

I used to have a large variety of inlet air horns for various size Webers, but as I became semi-retired, they were some of the first things I sold off.   We ended up with a total of 3 choices for inlet air horns:

1/   Std Weber 45DCOE air horn; 60mm length, 7/16ths radius x 45 degress (approx), 46mm ID
2/   Modified (poorly) 48DCOE air horn, surface mount; 29mm length, 7/16ths radius x 45 degrees (approx), 48mm ID
3/   Aftermarket Full radius bells for 45DCOE, on loan for testing; 32mm length, 11/32nds radius x 180 degrees, 12 degree internal taper, 43mm ID

      note that the radius of the aftermarket bell is smaller than the stock Weber radius and the ID is smaller as well . . . . . . . .


OK, put on your thinking caps, (you know, the ones with the additional brain cooling . .  :evil:), here are the full carb flow testing results, ALL tests @ WOT and 28" test pressure:

Test Description                                                                     Test #               Airflow (cfm)               "Signal" (as a % of airflow)
Spanish Mfgd 45DCOE Std, no mods, 38mm choke                       1                       240                                154
Full MB mods w 48 air horn, 38mm mod choke                             2                       260                                148
As above w 45 air horn                                                               3                       260                                153
As above std booster                                                                  4                       244                                155
As above std 38 choke                                                                5                       242                                154
Full MB mods w 45 air horn, 40mm mod choke                             6                       269                                 145
As above w full radius air horn                                                     7                       264                                145
As above w 48 air horn                                                               8                       270                                 146
Mod throttle screws, full "race" booster, horn, 41mm choke           9                       263                                 152    (parts from a "full race" 1310cc 45DCOE carb)
Mod throttle screws, 5.0 booster, 40mm choke, w 48 air horn        10                     264                                 141
As above 45 air horn                                                                  11                     264                                  141
Std throttle screws, mod booster, 40mm choke, 45 air horn           12                     265                                 144
As above 48 air horn                                                                  13                     266                                  144
As above, full radius air horn                                                       14                     258                                 144

Race prepped 45DCOE by MB for Milwaukee Midget; mod booster,
mod throttle screws/shaft, mod 38mm choke, 45 air horns  LH       15                     260                                 156
as above, RH                                                                              16                     260                                 153

Some photos of the parts, before & after the modifications and of the air horn choices . . . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2611_zps3e9f6fe6.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2611_zps3e9f6fe6.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2612_zpsd1209771.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2612_zpsd1209771.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2616_zpsfb15132b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2616_zpsfb15132b.jpg.html)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2613_zpsc9fe8f27.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2613_zpsc9fe8f27.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2617_zpscb6f121b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2617_zpscb6f121b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2618_zps1e48ba0d.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2618_zps1e48ba0d.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2625_zps5489dd1b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2625_zps5489dd1b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2626_zps4cfb365f.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2626_zps4cfb365f.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2627_zps5e5201cc.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2627_zps5e5201cc.jpg.html)
Some interesting results occur if you base your judgements solely on how parts look . . . . the crappy looking airhorn flows the best, the trick anodized full radius airhorn flows less than the stock 45DCOE airhorn . . . . .  :?    That's why they make flowbenches, right?   But I guess you have to USE one to get the benefits.   :wink:

Conclusions:    

A/   Careful modification of stock Weber bits can pay off big time.   Combinations of well crafted modifications can really help . . . . . .
B/   Just because you paid a lot of money for some trick looking bits doesn't mean they flow more air . . . . . .
C/   Every part combination needs to be tested and documented.  If you pay someone to do mods, they should supply you with before & after numbers, showing improvement.
D/   It's easy to have big flow #'s and a low "signal" %.    The carb with those parts will not work very well . . . . . .
E/   Note that the full radius air horn LOST airflow in EVERY test combination!!
F/   Etc, etc.   Well, you are going to have to get out your calculators/sliderules and do some of the work yourselves . . . . .

How upset do you think the owner of the full race 1310cc engine is?   :cry:    His expensive 41mm choke, full radius airhorn carb flows 7 cfm less  :-o  than the setup Chris' 999cc ended up with at the end of the testing . . . . . .    Whose engine do you think has a greater airflow demand?    :?     Hmm, 2.6% less airflow (with expensive "trick" parts no less!) for an engine 31% larger . . . . . .  :|

The bottom line on this last day of testing was to determine which of Midget's parts would be useable or could be made useful.    Testing like this is strictly a financial decision, ie, "How much MORE do I have to spend to make this thing work properly."    Can one of my existing inlet manifolds work?   Or are they both junk?   Can my carb work well?   Etc, etc, etc, ad nauseum.   You get the idea.

In the finish, it was a compromise.   It ALWAYS IS.   Unless you are racing for money and/or are a factory team.
Hope I made you think enough to raise the temperature of your brain . . . . . .  :roll:
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 30, 2013, 01:51:31 AM
... click . . . on . . . this . . .
Well... I clicked on the image of the dyno room, and got... nothing! Does it work for everybody else? :?

OOPS!! I hadn't given photobucket enough time to finish downloading.

Engine sounds great! Congratulations on all the meticulous work.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 30, 2013, 01:57:18 AM
Jack, here's a direct link - just cut and paste it into your browser.  :cheers:

http://s361.photobucket.com/user/milwaukeemidget/media/Dynoday/DSCN5151_zps2b59b46d.mp4.html
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 30, 2013, 01:58:33 AM
Okay, you also won the keyboard race...
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 30, 2013, 07:52:11 AM
Midget,

Your engine has been kidnapped by Soul-ful terrorist Hamsters from Kentucky and is being held for ransom.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2623_zpse4f936b2.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2623_zpse4f936b2.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2624_zps538b5f19.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2624_zps538b5f19.jpg.html)

While attempting to negotiate with them, (ever tried to speak hamster?!?*), I let it slip that the actual cash value on fleabay is about $.10/bhp USD . . . . .  :wink:

They are inconSOULable.

They threatened to shoot it, but they were unaware of the explosive disassembly risk every time it runs . . . .  :roll:

After much SOUL-searching on my part, please advise as to potential courses of action . . . . .

I say wait them out until they will pay you to take it back . . . . . .  :evil:
 :cheers:
Rodentinator
Title: Re: Milwaukee Midget
Post by: wisdonm on May 30, 2013, 08:23:37 AM
Wow! A twin engined Soul. I've seen a CRX and an Eldorado with twins, but this is the first Soul.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 30, 2013, 08:29:35 AM
Are you sure that's not spelled Seoul?

If it were built in Iowa, it would be called "DeMon".
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 30, 2013, 10:45:42 AM
SSS
  I'll see Chris's 95.1 and raise the bet 20. The checks in the mail (ONE of the most famous lies :-D).

Ron
Title: Re: Milwaukee Midget
Post by: wheelrdealer on May 30, 2013, 11:22:08 AM
Chris:

Great post. Man you guys were working that motor on a long dyno pull. 

I will round up $20 and send to Jon.

BR
Title: Re: Milwaukee Midget
Post by: manta22 on May 30, 2013, 11:40:35 AM
Looks & sounds great, Chris. Who knew that BMC could do something right-- if they had help.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Tman on May 30, 2013, 11:42:17 AM
Played the audio for the office, they loved it.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 31, 2013, 06:55:54 AM
Midget,

For your permanent records.

5/30/2013 COLD leakdown test of 999cc BMC, post mega-dyno thrash:

Cylinder #           Reading            Leakage %            Source   
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders

Given all the pulls & run time the engine has endured, AND, the fact this was a cold test, I would say it's fit und ready for "schpanking".

Some random thoughts:

1/   Leakdown % will undoubtably improve if/when checked HOT, especially across the ring/cylinder seal face.
2/   Next build MUST use a torque plate for cylinder fitting, honing, AND, ring gapping . . . . . . .
3/   Given how maxed out the cyl head has become, I am very satisfied with how well it is holding up, AND, how well it is sealing up.
4/   DO NOT, under any circumstances, allow the engine to overheat . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 31, 2013, 07:05:19 AM
Seal Team Six,

Congratulations on the success of your raid beneath the "Cheddar Curtain" last evening!!    The "Grenade" was rescued intact, and all the terrorist hamsters were "eliminated".   Congrats on a job well done!!   :roll:

Can you do anything about the carpenter ants by my deck?  :-o

When did your team change from GM vehicles to Chrysler?

Sincerely,
Hamster Hater 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 31, 2013, 08:04:11 AM
The last GM car I owned was . . .

A CORVAIR!  

Actually, two of them, 1980 - I was living in Iowa.

On the way back, I was detoured to Union Grove, got back on 94 to Beerhaven, and when I crossed the Milwaukee County line, 94 was closed and I was detoured again onto 27th street.

I left your place at 10:10 - I got home at 11:45.

Needless to say, I waited until this morning to pull the engine out of the Magnum.


Can you do anything about the carpenter ants by my deck?  :-o
 

Can Cosmo get along with an Aardvark?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 31, 2013, 08:13:02 AM


Cylinder #           Reading            Leakage %            Source   
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders



That 6.7 is a concern, but to hell with it - I'm going racing.  :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 31, 2013, 09:12:56 AM


Cylinder #           Reading            Leakage %            Source   
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders



That 6.7 is a concern, but to hell with it - I'm going racing.  :evil:

You read my mind like a Vulcan . . . . .

And besides, Mistress Helga (an authority on all things authoritarian . . . ) says:   "Hokay boyz, time fur ze schpanking . . . . . ."

Regarding travel time: Ouch!!!     Aren't the 4 seasons in Wisconsin named; prepare for winter, winter, repairs from winter damage and road construction?  :roll:    Residents take heed . . .

Thanks for the "Spotted Cow"
 :cheers:
Verminator
Title: Re: Milwaukee Midget
Post by: 8pack on May 31, 2013, 11:29:33 AM
Why did you do the leak down test at 90 instead of 80? Was that @ tdc or did you rock it to get the highest #? Also the lower number may change due to ring rotation if you ran it and rechecked.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 31, 2013, 04:56:53 PM
Why did you do the leak down test at 90 instead of 80? Was that @ tdc or did you rock it to get the highest #? Also the lower number may change due to ring rotation if you ran it and rechecked.

If I have a choice, I prefer to do leakdown tests with the engine HOT, it's just more indicative of the engine's running condition.    But, sometimes the only time available to test is after the engine is off the dyno, cooled down, etc, etc, and some numbers, even if cold, are better than none.

I usually like to test with 100 psi input pressure, it makes the % calculation easy.    But my compressor at home is on its' last legs & I can't get 100 psi out of it.   I just use 90 psi input and do the math.

Normal procedure is to rotate the engine in the correct direction up to TDC of the cylinder being tested, fit the pressure adaptor and have at it, take the reading.   If I encounter a low hole, I usually rotate the engine a few rotations & retest.    Consistent low tests are low tests, end of story.

On a situation like this, one low(er) hole with all cylinders tested cold, Midget should probably retest all cylinders hot after the engine is back in the chassis.   I would expect the hot numbers on this engine to be 1% or so better, the weakest hole might change with a hot test.    Since there is no indication of a potential, dramatic problem at this point, the ambition to put more time and effort into this is waning like the current moon phase.    For those of you who do not know, Midget is up against his busy time of year; 6 days a week or more, ? hours a day, for several weeks in a row.    It really cuts into car prep, er, drinking time . . . . . .

Given the amount of thrash time the engine has seen, the fact it was honed without a deck plate, rings gapped without a deck plate, etc, the readings are really pretty good.   I think everybody would have liked to have had better, lower readings, but it is what it is at this point.    Time to take it out and see how fast the little grenade can go . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 31, 2013, 09:58:58 PM
How to Modify your Weber Carburetor properly  OR

Weber Carburetor Porn!!!!  OR

How to turn your expensive Italian/Spanish engine bit into an undriveable piece of crap . . . .   Part six . . . .   (yes, this will be a multi-step tutorial . . . .)


Midget,

More info for your permanent records, re: Carb setup post dyno.

Weber 45DCOE Type 152   New Spanish Mfg'd with steel throttle shaft
Main jets                      185
Air jets                         190
Emulsion tubes              F11
Idle jets                        60F6
Starter jets                    85F9
Starter air jets               150
Pump discharge jets       55
Pump bleedback jet        00
Pump stroke                  8.1mm
Needle & seat                250
Float settings                 8.5mm & 15mm
Idle mixture screws        2 turns out
Idle air balance screws   closed
Main venturis                 40mm modified, 40.2mm net ID
Aux venturis                  4.5 modified
Throttle shaft screws      modified, MB design
Throttle blade angle        90 degrees @ WOT
Throttle speed screw       Adjust for best acceptable idle speed.   2500 rpm minimum for full race engines.
Air inlet horns                48DCOE surface mount, shortened to 28mm O/A length, 48mm ID

This carb flows 270 cfm/barrel @ 28" test pressure, as setup.

For anybody building a BMC 1000/970/1070, if you are using a Weber, and it flows this much air, the above settings would be a good starting point for your testing.
Happy tuning/testing.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Geo on May 31, 2013, 10:56:10 PM
Chris, Fordboy, and crew,

I have been in awe at how this turned out for the past 70 pages. From broken to badass with a fantastic amount of information. For a few days I have searched for the words, however there are none that come to me to express my admiration for applying science to extract power from a limited design. Great job boys! Lots of hours in this and I appreciate your sharing it! I'm looking forward to the engine install, the show coming up, the race prep, the tow out and the run.

 :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2013, 12:30:58 AM
Geoff, THANK YOU.

This is from post # 3 of this saga –

I'm destroking a 1275, which will get me the bigger valves and less shrouding.

I know I have an uphill battle with the 5 port head, and I suspect valve overlap on a short stroke Austin engine is going to be key to getting it right, plus maintaining a high compression ratio. 

I am struggling for good advice on an undersquare A-series engine.  Most information out there deals with stock stroke lengths, and almost all of the racing engine development assumes an oversquare configuration.

So I guess I'm building the world's tightest winding tractor motor. :-)


I’ve also stated that I am at best a shade tree mechanic.  I’ve learned a lot, and my gratitude to Fordboy goes beyond words.  Not only have I found a resource for an eccentric engine build, I have made a very fine friend.  His insight and expertise has been KEY, CRUCIAL, CRITICAL to getting this thing where it is today, but that pales to just tipping back a beer on the porch with him and laughing our asses off.


And I simply cannot ignore the input from the rest of you who have chimed in, be it to warn me off, redirect my thoughts, or call me foolish.  It’s not all expertise and chops – it’s wisdom and patience I’ve learned from participants on this forum.

I’m often saddened by those who start and for whatever reason can’t follow through on their builds.  5 years ago today, I bought the Midget.  Given my past history with projects of this magnitude, it could have very easily remained the dust covered, disassembled pipe dream that it had become for the former owner.  I can easily see where someone could lose interest and focus.  But this forum and the shared contributions of all of you have made the difference between the Midget being an oversized, oddly shaped garden hose storage unit and a credible race car.

These forums have all been inspirational for me.  I simply hope I'm giving as good as I've gotten.

To the brain trust that is landracing.com   :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on June 01, 2013, 12:37:39 AM
Trust me, we have all enjoyed this. :cheers:

  Don

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 01, 2013, 08:31:17 AM
Geoff, THANK YOU.

This is from post # 3 of this saga –

I'm destroking a 1275, which will get me the bigger valves and less shrouding.

I know I have an uphill battle with the 5 port head, and I suspect valve overlap on a short stroke Austin engine is going to be key to getting it right, plus maintaining a high compression ratio.  

I am struggling for good advice on an undersquare A-series engine.  Most information out there deals with stock stroke lengths, and almost all of the racing engine development assumes an oversquare configuration.

So I guess I'm building the world's tightest winding tractor motor. :-)


I’ve also stated that I am at best a shade tree mechanic.  I’ve learned a lot, and my gratitude to Fordboy goes beyond words.  Not only have I found a resource for an eccentric engine build, I have made a very fine friend.  His insight and expertise has been KEY, CRUCIAL, CRITICAL to getting this thing where it is today, but that pales to just tipping back a beer on the porch with him and laughing our asses off.


And I simply cannot ignore the input from the rest of you who have chimed in, be it to warn me off, redirect my thoughts, or call me foolish.  It’s not all expertise and chops – it’s wisdom and patience I’ve learned from participants on this forum.

I’m often saddened by those who start and for whatever reason can’t follow through on their builds.  5 years ago today, I bought the Midget.  Given my past history with projects of this magnitude, it could have very easily remained the dust covered, disassembled pipe dream that it had become for the former owner.  I can easily see where someone could lose interest and focus.  But this forum and the shared contributions of all of you have made the difference between the Midget being an oversized, oddly shaped garden hose storage unit and a credible race car.

These forums have all been inspirational for me.  I simply hope I'm giving as good as I've gotten.

To the brain trust that is landracing.com   :cheers:  :cheers:  :cheers:

Gosh, golly, gee,  thank you for the praise, I'm not sure how much it's deserved, but I'll take it.   But know this, everybody in racing who becomes proficient at it, has had some help at one time or another.    I am indebted to the likes of Harold Bettes, Jim McFarland, Dema Elgin and countless others who pointed me in the right direction in my youth.    Since I cannot repay that debt, I try to pay it forward by extending help to those now in line behind me . . . . . . . .

Little payment as such, but a better payback than most in the industry give back to those who wish to enlighten themselves . . . . . . . .

And as you mentioned, there are countless others out there in the blogosphere ready to chime in, however they can help, whenever they can help.

I too have found a new friend who shares my enthusiasm for all things made from barley.    And I'm softening my outlook about cheese products . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 01, 2013, 08:43:31 AM


Cylinder #           Reading            Leakage %            Source   
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders



That 6.7 is a concern, but to hell with it - I'm going racing.  :evil:

That's a 4.775% average on a cold engine.    It would be nice if it was lower, or the engine made 200 bhp, etc, etc, etc.    I don't think you want to be Dilbert!!    Design approved and released for production . . . . . 

GO RACING!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 01, 2013, 07:54:50 PM
Midget,

I hate to make predictions, it is too easy to get bitten in the a**, by a monkey or crocodile. . . . . .      but, here goes. . . . . . .

I'd be satisfied by the dyno session if:

1/   It stays together,
2/   No additional problems are discovered,
3/   We get all the testing we want to do finished,
4/   The BMEP is 190 psi or better,
5/   The corrected TQ is 76 lb/ft or better,
6/   The corrected Bhp is 95 bhp or better.

I know this is a long list, but as usual, I'm thinking long term.
 :cheers:
Fordboy

Midget, et all,

As a precursor to posting a dyno data dump, I'm revisiting my predictions . . . . .

1/   It stays together,                                                I'm estatic here  A+
2/   No additional problems are discovered,                 as above  A+
3/   We get all the testing we want to do finished,        I always want to do more testing, just my nature, but I'm satisfied with where we ended up.  A-
4/   The BMEP is 190 psi or better,                              ended up at 178 psi, so I think just a C is deserved.
5/   The corrected TQ is 76 lb/ft or better,                   finished at 72.2 lb/ft, a bit low, so maybe C+
6/   The corrected Bhp is 95 bhp or better.                  95.1 bhp @ finish, so A, but I always want to exceed the target . . . . .

I guess I've eaten at too many Chinese/German restaurants, because an hour later I'm already hungry for: more power . . . . . .   not complaining though.
 :cheers: :cheers: :cheers:
brought to you by Spotted Cow & Pizza
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2013, 09:38:04 PM
Midget,

I hate to make predictions, it is too easy to get bitten in the a**, by a monkey or crocodile. . . . . .      but, here goes. . . . . . .

I'd be satisfied by the dyno session if:

1/   It stays together,
2/   No additional problems are discovered,
3/   We get all the testing we want to do finished,
4/   The BMEP is 190 psi or better,
5/   The corrected TQ is 76 lb/ft or better,
6/   The corrected Bhp is 95 bhp or better.

I know this is a long list, but as usual, I'm thinking long term.
 :cheers:
Fordboy

Midget, et all,

As a precursor to posting a dyno data dump, I'm revisiting my predictions . . . . .

1/   It stays together,                                                I'm estatic here  A+
2/   No additional problems are discovered,                 as above  A+
3/   We get all the testing we want to do finished,        I always want to do more testing, just my nature, but I'm satisfied with where we ended up.  A-
4/   The BMEP is 190 psi or better,                              ended up at 178 psi, so I think just a C is deserved.
5/   The corrected TQ is 76 lb/ft or better,                   finished at 72.2 lb/ft, a bit low, so maybe C+
6/   The corrected Bhp is 95 bhp or better.                  95.1 bhp @ finish, so A, but I always want to exceed the target . . . . .

I guess I've eaten at too many Chinese/German restaurants, because an hour later I'm already hungry for: more power . . . . . .   not complaining though.
 :cheers: :cheers: :cheers:
brought to you by Spotted Cow & Pizza
Fordboy

The torque thing - let's face it - short stroke engines simply don't develop torque.  They CAN'T, because they simply don't have the mechanical advantage over the crank that a long stroke engine does.  You know that, I know that, it's simply a product of the physical limitations of the geometry I put into this thing from the beginning.

But in a heartbeat, I will GLADLY trade the diminished torque for the wider than expected power band we've developed.  Jiminy Cricket!  I've got 1600 RPM to play with topping out at 8 G with a 4:22 rear end and 22 " tires!  And this engine has revved to 9,000 in the past.  I won't knock the other builds on this forum, but as the fool who is going to strap himself into this contraption, I think it's safe to say that I've got a degree of flexibility with respect to the goal that I'm shooting for that few other racers can claim.

As far as BMEP is concerned, think about what we started with.  It would be tough to build a decent supercharged street flathead with BMEP numbers like that.  The head I'm working with is only one generation removed from a flathead.

As to additional testing, all I can do is quote Sparky Anderson - "Don't throw it all away in the bull pen."

I just finished putting the engine and transmission in the car.  It's the first time that I've felt that I'm not gambling on this project.

So from the student to the mentor, I am adjusting your grades.

Mark, all that's left is your valedictorian speech.

Chris

Title: Re: Milwaukee Midget
Post by: SaltPeter on June 02, 2013, 12:25:21 AM
Midget

I love this build and the sound on the Dyno well it certainly is sweet, I'd be really happy with this result.

That is a Proper Job. :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 02, 2013, 12:47:03 AM
Midget

I love this build and the sound on the Dyno well it certainly is sweet, I'd be really happy with this result.

That is a Proper Job. :cheers:

Pete

There are a number of Australian linguistic colloquialisms that I've learned from reading this site.

"Pommy car" comes to mind . . . often used as a derisive term.   :wink:

I am aware that "a Proper Job" is high praise, and Pete, I thank you for the compliment.

Chris
Title: Re: Milwaukee Midget
Post by: SPARKY on June 02, 2013, 08:22:16 AM
WARNING: this read could cause loss of sleep!!!  :-o
http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 02, 2013, 10:27:39 AM
WARNING: this read could cause loss of sleep!!!  :-o
http://www.profblairandassociates.com/pdfs/RET_Bellmouth_Sept.pdf

Sparky,

This is the same link referenced by roygoodwin a couple of pages back.    And yes, there is probably a bhp or 2 in "the best" inlet air horn.   The problem is: Where do you get them?    A LOT of the add on, aftermarket bits for carbs that I have flow tested, DO NOT JUSTIFY THEIR COST.    I normally don't do this, BUT, I'll "decode" my last sentence:  MOST of the stuff you buy, adds neither flow or bhp!!    Reference my post #2617 on page 175 of MM's build diary.   The trick, pretty looking, anodized, fully radiused, EXPENSIVE, aftermarket inlet bell LOST airflow on every comparison test!!   It flowed less air than the STOCK Weber part!!     Caveat Emptor!     Many times a great idea on paper, gets compromised somewhere in the manufacturing process.    Manufacturers claim all sorts of things, I want to see data for my (or my client's) application.

So having pontificated, I will also point out, I have NOT flow tested EVERY inlet bell for Webers.    I am certain that there are some out there that are manufactured in a way so as to improve airflow over the stock part(s).   I just don't have any numbers, YET.    Interestingly enough, I'm going to be flow testing more 45DCOE's & 48DCOE's this week.   I will be able to test about 5/6 air horns from 2/3 manufacturers, back to back to back.   I'll post up the numbers later.

Someone with access to more machinery than I have, could certainly take Dr. Blair's formula and manufacture special bells for their application.   I just don't want to be in the business of manufacturing anything anymore.

On an interconnected side note, the racers who loaned me the "trick" bells for testing were convinced that those parts would "far outperform the stock Weber parts".    They also dyno test their engines and parts, but they don't flow anything, because their dyno guy doesn't think it's necessary . . . . . .    because he feels the "dyno will point the way to go".    He doesn't have a flowbench.    I find it interesting that their "dyno development program" has stalled out @ 140/141 bhp (from 1310cc's) over the last 3 years or so, the time period that they have been using the "trick" bells.   I'm modifying and flow testing 2 carbs for them.   I'll post up those numbers and their bhp numbers when I learn them.
 :cheers:
Dynoboy AND Airflowboy
(sheesh, which costume do I wear today Alfred?)  :cheers:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on June 02, 2013, 11:24:07 AM
69 days to go time. Time to shoot the engineers (sorry Mark) and ship the product.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 02, 2013, 01:03:37 PM
69 days to go time. Time to shoot the engineers (sorry Mark) and ship the product.

Hey Dean, no need to be sorry, I agree.   See below:



Cylinder #           Reading            Leakage %            Source   
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders



That 6.7 is a concern, but to hell with it - I'm going racing.  :evil:

That's a 4.775% average on a cold engine.    It would be nice if it was lower, or the engine made 200 bhp, etc, etc, etc.    I don't think you want to be Dilbert!!    Design approved and released for production . . . . . 

GO RACING!!
 :cheers:
Fordboy

Note my advice in green above . . . . .

Thanks again Dean, for your insights.
 :cheers: :cheers: :cheers:
MB
Title: Re: Milwaukee Midget
Post by: salt27 on June 02, 2013, 02:22:47 PM
Fordboy,
  Will you be at Speedweek?

If not you should be. :wink:

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 02, 2013, 03:41:06 PM
Fordboy,
  Will you be at Speedweek?

If not you should be. :wink:

 Don

He's out parts chasing this afternoon - testing air horns (!) - yeah, he's the curious type.

I've made a room available to him, and he definitely needs to get out of the Midwest, if only for a week, but as of last Thursday, he hadn't decided.

Okay, everybody, time to pressure him.  :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on June 02, 2013, 04:53:09 PM
sorry that way was my warped way of  trying to thank him--I was looking at a lot more of where and how the flows are going, than the how much  :-o,  more is not always better  :cry: -- where and what condition --some times --pays  :?
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 02, 2013, 06:31:02 PM
I'll try to help get Mr. Fordboy to decide to attend SpeedWeek -- by offering him the chance to speak live on the internet during the streaming audio time.  He can tell one and all some of the wisdom that went along with helping you, Chris, get the little grenade to do what it has done.  I'd love to have him live and in person to comment when you make a run (or two), but I'd expect that he'll be at the line with you to watch the fun and excitement of you leaving the line.  But anyway -- the invitation is open to him.  Oh, yeah - do we need to bribe him with one of the special edition Salt Talks shirts? :?
Title: Re: Milwaukee Midget
Post by: Buickguy3 on June 02, 2013, 10:25:30 PM
  Other than good conversation, all the Salt Cat Team can do is offer him some raunchy beer from the C-store that is open every morning on the way to the Salt. I look forward every day to reading the build story of the Midget.
    Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2013, 03:47:45 PM
Here we go again –

So the borrowed manifold we tested that gave us the best horsepower, the Maniflow 3.75 unit, is not in stock – it’s built to order.  Okay.  So I ask what the time frame is.  6 weeks. 

I have these scary visions of the deal that happened to my wheels – and my flywheel – and my crankshaft.

I do have a manifold that’s down ~ 3hp from the one we tested with, so I’m still racing.  But if I get close and that new piece isn’t in Wendover, I’m going to shoot myself.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 03, 2013, 06:38:13 PM
Do it now -- and save all the anxiety.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2013, 07:21:34 PM
Do it now -- and save all the anxiety.



I ordered it, and I confirmed with APT that if I need to, I can have it drop shipped.

It's just that E V E R Y  T I M E  I've needed a specialty part, there has been no example of it showing up in the time line I've been quoted.

Today, I was told 6 weeks.  That puts it on the 15th of July.  Let's add a week for the 4th of July holiday - July 22nd.  Let's assume the provider needs a minimum order to get a shipping break - 2 weeks.

If I'm lucky, I'll be able to pick it up at the desk at the Rainbow on my way home . . .

APT is really better than most, so I do have hope there.

Grumble, grumble, grumble . . .

Actually, I'm kicking myself for not getting the dyno work done earlier.  :roll:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on June 03, 2013, 08:51:11 PM
Hey, hey, hey, none of this crying in the beer, it makes it flat.
You couldn't borrow the manifold for longer? It is rather famous you know.  :cheers:

And as far as dyno time sooner . . . you did do it earlier. Or have you forgotten . . .
Title: Re: Milwaukee Midget
Post by: Stan Back on June 03, 2013, 08:53:03 PM
Tell you what -- If you don't get it in time, I'll push you to the one fast enuf to beat the 22 MPH.  At least you'll be showing progress.
Title: Re: Milwaukee Midget
Post by: salt27 on June 03, 2013, 09:16:16 PM
Here we go again –

So the borrowed manifold we tested that gave us the best horsepower, the Maniflow 3.75 unit, is not in stock – it’s built to order.  Okay.  So I ask what the time frame is.  6 weeks. 

I have these scary visions of the deal that happened to my wheels – and my flywheel – and my crankshaft.

I do have a manifold that’s down ~ 3hp from the one we tested with, so I’m still racing.  But if I get close and that new piece isn’t in Wendover, I’m going to shoot myself.


Could you use the borrowed manifold and have the new one shipped to its owner?

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2013, 12:46:38 AM


Could you use the borrowed manifold and have the new one shipped to its owner?

 Don

Possible, but I know that he's going to be doing some dyno work, and hopefully get his Mini out on the track before the end of the summer.

Dean, sorry for the whining.  There are times that I think I could work on this thing 24/7 and not have it right.  But what's frustrating is that next to the Small Block Chevy and the Small Block Ford, the A-series engine is among the most common engines in the world.  They made it for 49 years, it has a racing history that predates either of the aforementioned engines, but do you think I can find a welded up piece of steel with 3 flanges on it in the United States?

I've got parts that work, but now that I KNOW they don't work as WELL, I'm loathe to settle, especially at this point in the game.

And maybe it won't be an issue - maybe I'll see it in 6 weeks, I'll put it in, and be done.  Unfortunately, my past history with this type of product has been negative.

So tonight was "Serenity Prayer" night. 

I changed the things I could.

After putting in the engine and transmission this last weekend, I pushed the car back into the spot, and I heard this "clunk, ka-klunk".  Of course, the transmission was my first suspect - I just spent Winter putting that together, but further investigation uncovered an oversized screw on a fabricated plate I made to access the yolk in the driveshaft tunnel.  It was too long and catching on the grease zerk on the universal joint.   :roll:

I wasn't particularly happy with the plate I had originally made - it was made out of a snow shovel blade that had a nice contour that worked well with the transmission tunnel - but it was aluminum and cheesey, so I pounded out a steel piece.  A few new properly located holes, some fire block, and it cinched up really nice.

I also whipped up a nomex shift boot.

The tunnel is closed off from the factory on the bottom side.  Makes for a nice, flat bottom, but there's a long column of air that is susceptible to the same fire potential as under the hood.

I need to treat that tunnel almost as if it were a firewall. 

The more I thought about it, the less I liked the idea of an aluminum snow shovel.

Tell you what -- If you don't get it in time, I'll push you to the one fast enuf to beat the 22 MPH.  At least you'll be showing progress.

First, he pushes my buttons - then he pushes my car.  :| 

Keep it up, Stan, and I'll make YOU drive the damned thing!  :wink:

Title: Re: Milwaukee Midget
Post by: wisdonm on June 04, 2013, 07:44:45 AM
Hey Chris, I know that you are playing with 100hp , but real racers use grease fitting less U joints. The fitting is a stress riser and is where the cross will break. With synthetic grease, new U joints are greased for their lifetime.

Always something...never good.
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 04, 2013, 07:55:57 AM
And if it turns out you must use the cross with the grease fitting, be sure you install it so the hole for the grease fitting is in compression, not tension.

Pete
Title: Re: Milwaukee Midget
Post by: SPARKY on June 04, 2013, 08:08:13 AM
Geez guys--y'all keep it up and he may wait until Nov to post again
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 04, 2013, 08:23:50 AM
Sparky, not likely as Master Chris doth have the gift of gab. Thats not a bad thing. :-)
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 04, 2013, 09:07:50 AM
Here we go again –

So the borrowed manifold we tested that gave us the best horsepower, the Maniflow 3.75 unit, is not in stock – it’s built to order.  Okay.  So I ask what the time frame is.  6 weeks. 

I have these scary visions of the deal that happened to my wheels – and my flywheel – and my crankshaft.

I do have a manifold that’s down ~ 3hp from the one we tested with, so I’m still racing.  But if I get close and that new piece isn’t in Wendover, I’m going to shoot myself.


Careful with that shootin' iron, Kemo Sabe.    We've already established your need for further target practice . . . . .
 :cheers:
Tonto
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 04, 2013, 09:11:11 AM

Could you use the borrowed manifold and have the new one shipped to its owner?

 Don

Possible, but I know that he's going to be doing some dyno work, and hopefully get his Mini out on the track before the end of the summer.

Midget,

Not to dash your hopes, but Mini-Maven & Friends are planning to dyno on 6/7 or 6/10 AND then are off to the races on 6/14 & 6/21.   So the possibility of an extended loan is zero.    Plan accordingly.

I'm glad to have had it to test.

More Weber carb info later, Dyno data dump later, when I get these da** tribbles off my ship!!
 :cheers:
Busyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2013, 09:27:55 AM

Midget,

Not to dash your hopes, but Mini-Maven & Friends are planning to dyno on 6/7 or 6/10 AND then are off to the races on 6/14 & 6/21.   So the possibility of an extended loan is zero.    Plan accordingly.

I'm glad to have had it to test.


As am I.  I'll keep the E-bay search up and do some digging.  The Sussex Car show is coming up, and usually there are a large number of Mini guys there, so I'll ask around there, too.

Once you've tasted (tested) the good stuff, it's tough to go back to Miller Genuine Draft . . .
Title: Re: Milwaukee Midget
Post by: wisdonm on June 04, 2013, 09:35:52 AM
Hey, I represent that.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2013, 02:19:54 AM
Tidied up the wiring under the hood and got all but one hoses hooked up - I need to pick up a section for a minor re-plumb.  It's all very easy to turn it into a rat's nest.

Also, good news on the manifold front.  I contacted the manufacturer, and Maniflow has one in stock.  I would have preferred to have dealt with my normal source - you want to maintain those sources stateside with antique euro-trash parts - but their need for a minimum order and cheap, bulk shipping was throwing me too close to deadline for my constitution.  It was probably a few bucks more, but that's the cost of peace of mind.  It could be here as early as next week.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2013, 02:22:41 AM
And as far as dyno time sooner . . . you did do it earlier. Or have you forgotten . . .

I try to keep my catastrophes in the rear view mirror.  :-D
Title: Re: Milwaukee Midget
Post by: Rob on June 05, 2013, 02:53:01 AM
It was probably a few bucks more, but that's the cost of peace of mind.  It could be here as early as next week.

What price perfection?  or some quotation similar... Well done you.

rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2013, 09:45:41 AM

What price perfection?  or some quotation similar... Well done you.

rob



Thanks, Rob.  I haven't priced turd polish lately, but good enough still puts a dent in your wallet.

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 05, 2013, 10:28:31 AM

Midget,

Not to dash your hopes, but Mini-Maven & Friends are planning to dyno on 6/7 or 6/10 AND then are off to the races on 6/14 & 6/21.   So the possibility of an extended loan is zero.    Plan accordingly.

I'm glad to have had it to test.


As am I.  I'll keep the E-bay search up and do some digging.  The Sussex Car show is coming up, and usually there are a large number of Mini guys there, so I'll ask around there, too.

Once you've tasted (tested) the good stuff, it's tough to go back to Miller Genuine Draft . . .

Hey!!, Hey!!, Hey!!    As you WELL KNOW,  MGD is my go to choice in establishments that lack the refinement of specialty micro-brews . . . . . . (ie: dive bars . . . .)   And I suspect I'll be ingesting "massive quantities" in Wendover & environs . . . . .
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2013, 10:52:03 AM
Here we go again –

So the borrowed manifold we tested that gave us the best horsepower, the Maniflow 3.75 unit, is not in stock – it’s built to order.  Okay.  So I ask what the time frame is.  6 weeks.  

I have these scary visions of the deal that happened to my wheels – and my flywheel – and my crankshaft.

I do have a manifold that’s down ~ 3hp from the one we tested with, so I’m still racing.  But if I get close and that new piece isn’t in Wendover, I’m going to shoot myself.


Dean, sorry for the whining.  There are times that I think I could work on this thing 24/7 and not have it right.  But what's frustrating is that next to the Small Block Chevy and the Small Block Ford, the A-series engine is among the most common engines in the world.  They made it for 49 years, it has a racing history that predates either of the aforementioned engines, but do you think I can find a welded up piece of steel with 3 flanges on it in the United States?



ALL HAIL BRITANNIA!  

I didn't even ask for special handling, and I received the manifold today.  

I was dumbfounded.

'the hell am I going to do for the next 64 days with nothing to complain about?!?!?!
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on June 06, 2013, 10:56:38 AM
Quote
'the hell am I going to do for the next 64 days with nothing to complain about?!?!?!

Well, for starters, you might want to whittle away on the honey-do list to keep the complaints down from the other department. :evil:
Title: Re: Milwaukee Midget
Post by: SPARKY on June 06, 2013, 11:17:00 AM
ALL HAIL BRITANNIA! 

I didn't even ask for special handling, and I received the manifold today. 

I was dumbfounded.

Someone over there realizes and understands?

The power of the internet?
To win in bus., one must deliver?
Fluke?
The BROTHERHOOD network of "The ancient order of Mead?

Title: Re: Milwaukee Midget
Post by: Captthundarr on June 06, 2013, 11:19:45 AM
They must have stock piled a bunch figuring there will be a run on them after you get done playing on the salt Chris. BTW luv the new avatar.

Frank
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2013, 11:44:13 AM
BTW luv the new avatar.

Frank

Thanks, Frank.

I think it symbolizes the intersection of both traditional American hot rodding culture and British Land Speed Racing history on the salt.

Like Rat Fink in a tweed jacket with a pipe.

It's likely to become a tattoo.
Title: Re: Milwaukee Midget
Post by: Geo on June 06, 2013, 12:29:14 PM
Quote
It's likely to become a tattoo.

Wow   :-o  Kate's going to let that happen?

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2013, 01:38:16 PM
Quote
It's likely to become a tattoo.

Wow   :-o  Kate's going to let that happen?

Geo

Might even get one for myself, too . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 06, 2013, 01:38:49 PM
Mental image: Big Daddy Roth, Tweed jacket, pipe and cap. just seems weird.

edit : Correction credit Von Dutch or Macadonions..... for the flying eyeball.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2013, 02:06:36 PM
Weird?  Not at all . . . Common roots, buddy!

Not to mention that So-Cal built the last factory MG at Bonneville for Rover Group.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/socal_zps816fa10f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/knudsen%20pics/socal_zps816fa10f.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/knudsen%20pics/1952_bonneville_-_goldie_gardn_zps1fac5463.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/knudsen%20pics/1952_bonneville_-_goldie_gardn_zps1fac5463.jpg.html)

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 06, 2013, 02:40:56 PM
Not to mention that So-Cal built the last factory MG at Bonneville for Rover Group.



Chris:

The text is correct, but I think you posted the wrong pics?

http://www.peterstevens.co.uk/speedrecords.htm (http://www.peterstevens.co.uk/speedrecords.htm)

(http://gallery.mg-rover.org/data/546/medium/1x15_1.jpg)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2013, 02:46:52 PM
Not to mention that So-Cal built the last factory MG at Bonneville for Rover Group.



Chris:

The text is correct, but I think you posted the wrong pics?

http://www.peterstevens.co.uk/speedrecords.htm (http://www.peterstevens.co.uk/speedrecords.htm)

(http://gallery.mg-rover.org/data/546/medium/1x15_1.jpg)

Mike

No, the EX 135 is on the bottom, the So Cal car is obviously labeled.  Common design theme - and paint job . . .

The ZT wagon is the one I was referring to, although I didn't have a picture to share.

Thanks, Mike.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 06, 2013, 03:40:00 PM
Chris, did Nancy and I send you a Christmas card this past year?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2013, 12:25:34 AM
Chris, did Nancy and I send you a Christmas card this past year?

I do not think so, but Mrs. Midget tends to be the first responder in matters congeniality and protocol - I'll ask.

Grand news.

On our last dyno session, before we started, I checked and adjusted the valve lash.  That day, we thrashed the living hell out of the Grenade.  25 hard pulls.

Tonight, I checked the clearances. 

There has been no change whatsoever.

I expect the most problematic aspect of this build, the valve train, is now a resolved issue.

I’ll fire it up tomorrow, put it on jack stands and run it through the gears to make sure I don’t have any issues with the rebuild and straight cuts.

63 days ‘til Bonneville – 9 days until the Sussex British Car Show.

Seems I should be in thrash mode . . . very weird.
Title: Re: Milwaukee Midget
Post by: 38flattie on June 08, 2013, 05:42:51 PM
 :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2013, 06:04:39 PM
Well, then . . . Back atcha Buddy!

 :cheers:  :cheers:  :cheers:

No leaks, clutch works, the transmission went smoothly and quietly through the gears with no apparent grinding noises or unearthly vibrations through the shifter . . .

and the neighbors know that I have it back together.  :-D

Guess I'll put the seat in.

I'm thinkin' I prefer this pace to the "OHHOLYSHITI'VEGOTTODOABILLIONTHINGS" pace that was my previous modus operandi.  
Title: Re: Milwaukee Midget
Post by: gkabbt on June 08, 2013, 06:06:55 PM
Chris, Just goes to show that all the planets and stars have aligned for you.
So as Buddy posted, enjoy  :cheers:  :cheers:  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: gkabbt on June 08, 2013, 06:09:14 PM

and the neighbors know that I have it back together.  :-D


I know they do as loud as that D-A-M-N thing is.....LOL!  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: Geo on June 08, 2013, 08:33:44 PM
Quote
I'm thinkin' I prefer this pace to the "OHHOLYSHITI'VEGOTTODOABILLIONTHINGS" pace that was my previous modus operandi.

Then it's time to enjoy a cold one!   :cheers:

New beer in my top ten YETI IMPERIAL STOUT from
Great Divide Brewing Co.
 2201 Arapahoe Street
 Denver, Colorado 80205, USA

Photos of the car show please.   :-)

Geo
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 08, 2013, 10:28:20 PM
Congrats on being shifty Chris. Don' get too comfy. 63 days go by quick. :-o

Frank
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 09, 2013, 02:12:35 PM
Grand news.

On our last dyno session, before we started, I checked and adjusted the valve lash.  That day, we thrashed the living hell out of the Grenade.  25 hard pulls.

Tonight, I checked the clearances. 

There has been no change whatsoever.

I expect the most problematic aspect of this build, the valve train, is now a resolved issue.

Seems I should be in thrash mode . . . very weird.

Having enough valve spring pressure to "control" the valve train motion, harmonics, etc, along with a valve train of "adequate" stiffness, for the rpm range being used is kind of:  priceless . . . . . .

Value of:

Going over the line,                                   Costly
Walking the line,                                       ?
Line dancing,                                            Meh . . . (well, for me a least . . . . .)
Under the failure line for repetitive stress,   Priceless

Your valve train is now in "Happyland".    You should be as well.    Send your cam grinder a thank you note & grab a Spotted Cow/PBR/whatever & be happy . . . . . .
 :cheers:
Fordboy

P.S.  "happyland" usually is not forever, except for maybe books & movies, and I'm not so sure about them!
Title: Re: Milwaukee Midget
Post by: Freud on June 09, 2013, 07:08:04 PM
This project has had some marvelous guidance.

CONGRATULATIONS contributors.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2013, 12:38:41 AM
This project has had some marvelous guidance.

CONGRATULATIONS contributors.

FREUD

We have learned a lot about beer, haven't we, Glenn?  :-D

Well, lately, yes.  For a long while, the Midget was like a pin-ball getting slammed from one bumper to the next.  I've tilted it a couple of times, but have been fortunate in that I've been able to hit the credit button a couple of times, and suddenly, I've got more balls.

 :roll:

bad metaphor . . .

When Mark and I first started talking, about a year and a half ago, he mentioned that when he watched how the Penske teams operated, they were always done at 5:00, they all went out and got a decent dinner, and when they arrived at the track the next day, they'd just put the car on the grid and raced.

They were prepared.  

Usually, there were other competitors scrambling to get something back together, or dinkin' around with something until late in the night, short sleeping themselves, and the next day, gridding a car and crossing their fingers.

They were not prepared.

Now I'm no Roger Penske.  My garage is a mess, my wallet is lean, and while my skills have gotten better, I'm hardly a pro.  But here is what I do know.

The car is together.  The transmission works.  The engine performs at expectations.  The power band is right for what I'm looking to do.  To the best of my ability and knowledge, the car should pass tech.  There is room for improvement, and I will pursue it, but if Speedweek were right now, about all I would have to do is gas up, seal the tank, and get in line.

I'm still going to put together a checklist, and I'm still going to review where I'm at, and I'm still going to worry.  I'll probably make a few changes, because a race car is never done.  But I posted last September - and I'm going to stick to my conviction - that I have built the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt.   And as of today, I believe it's sitting out in the garage.

Okay - the talkin' part's all over.   :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on June 10, 2013, 07:53:16 AM
But I posted last September - and I'm going to stick to my conviction - that I have built the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt.   And as of today, I believe it's sitting out in the garage.

Okay - the talkin' part's all over.   :cheers:

Chris, I think I can speak for EVERYONE in saying that we have thoroughly enjoyed your build and all your trials and tribulations with the Midget.
The definition of trials and tribulations says: "Tests of one's patience or endurance" and you and your team certainly have proven both and are to be congratulated!
:cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:
NOW, GO GET THE RECORD!

Gregg
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 10, 2013, 09:49:01 AM
Chris, I can help you with that thin wallet thing... I mean by making it really thin....  :-D :-D
The air usually sucks in August...  So plan your assault on the record for a year of racing... also be there in September for possibly better air and again in October for the best air.  Porkpie can tell you there can be a really important 3.135 MPH hiding in the air.
 :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 10, 2013, 10:02:43 AM
Chris, I can help you with that thin wallet thing... I mean by making it really thin....  :-D :-D

 :cheers: :cheers:

Question to Lance Reventlow (Woolworth heir and Scarab race car constructor):

"How do you make a small fortune in racing?"

Answer:

"Well, I started with a large one!"

 :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 10, 2013, 10:15:41 AM
Chris, just looked at your pictures in the head restraint thread... I think you need some really large gussets in the top of that roll structure... maybe even plate it all in to protect you from stuff coming in the top in case the worst ever occurs.   :wink:
Consult Woody or Blue and then the SCTA prior to any welding...  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2013, 02:31:56 PM
Chris, just looked at your pictures in the head restraint thread... I think you need some really large gussets in the top of that roll structure... maybe even plate it all in to protect you from stuff coming in the top in case the worst ever occurs.   :wink:
Consult Woody or Blue and then the SCTA prior to any welding...  :cheers: :cheers:

Bob - tell me where you're thinking.  Here's a photo just before initial completion -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/CCMdgetRC5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/CCMdgetRC5.jpg.html)

The seat is not in at this point, and the roof gussets were redone last year.

With the seat in place, and using a half helmet to gauge approximate location -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC04499.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSC04499.jpg.html)

and the lateral bolted to the seat and cage -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN5159_zps31ab74b8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/roll%20cage/DSCN5159_zps31ab74b8.jpg.html)

Thanks!

Chris
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 10, 2013, 03:03:50 PM
Oh  :-o I didn't know you were going to be able to run the top.... was thinking there might be some aero on the roll structure with it running back from the windshield.... that is why I suggested asking an aero guy if it would help... but since you are running the top... not an issue.   :-D
you got it covered... so to speak  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2013, 03:22:21 PM
Oh  :-o I didn't know you were going to be able to run the top.... was thinking there might be some aero on the roll structure with it running back from the windshield.... that is why I suggested asking an aero guy if it would help... but since you are running the top... not an issue.   :-D
you got it covered... so to speak  :cheers:

Factory hard top - a tough get, actually.   

I bought the top about two years before I bought the Midget.

We used to trip over it in the laundry room, and Kate would shake her head and ask, "Why do you have a top for a car you don't own?"

I said, "I'll take care of it".

I think she was expecting me to sell the top, not buy a car to put underneath it . . .   

 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on June 10, 2013, 05:53:54 PM
Oh  :-o I didn't know you were going to be able to run the top.... was thinking there might be some aero on the roll structure with it running back from the windshield.... that is why I suggested asking an aero guy if it would help... but since you are running the top... not an issue.   :-D
you got it covered... so to speak  :cheers:

Factory hard top - a tough get, actually.   

I bought the top about two years before I bought the Midget.

We used to trip over it in the laundry room, and Kate would shake her head and ask, "Why do you have a top for a car you don't own?"

I said, "I'll take care of it".

I think she was expecting me to sell the top, not buy a car to put underneath it . . .   

 
I did that with a radiator cap once.  :-) :cheers:Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2013, 06:42:30 PM
Oh  :-o I didn't know you were going to be able to run the top.... was thinking there might be some aero on the roll structure with it running back from the windshield.... that is why I suggested asking an aero guy if it would help... but since you are running the top... not an issue.   :-D
you got it covered... so to speak  :cheers:

Factory hard top - a tough get, actually.   

I bought the top about two years before I bought the Midget.

We used to trip over it in the laundry room, and Kate would shake her head and ask, "Why do you have a top for a car you don't own?"

I said, "I'll take care of it".

I think she was expecting me to sell the top, not buy a car to put underneath it . . .   

 
I did that with a radiator cap once.  :-) :cheers:Wayno

And now you're single?
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on June 10, 2013, 08:24:58 PM
Oddly enough.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 11, 2013, 02:03:47 PM
Chris, I took the liberty to use my crayons to modify a pic as to what I think may be needed for the added bars around your noggin.




Oh never mind, I get the "upload folder is full" error mess. when I try to post a pic.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 11, 2013, 03:52:07 PM
I hope you've seen my message -- that the system is giving lots of you folks hassles today.  It's being worked on as wee sit and hope. . .  Stay tuned.
Title: Re: Milwaukee Midget
Post by: Freud on June 11, 2013, 10:53:02 PM
I just loaded 2 fotos.

Bob was on the job and healed the system.

Good Job.....Web Elf.

FREUD
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on June 12, 2013, 12:02:27 PM
Quote
Chris, I took the liberty to use my crayons to modify a pic as to what I think may be needed for the added bars around your noggin.

What color did you use?
(https://i.chzbgr.com/maxW500/7546944256/h5A2DFC4F/)
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 12, 2013, 01:20:13 PM
RED Dean.  :-D



Title: Re: Milwaukee Midget
Post by: wisdonm on June 12, 2013, 01:30:37 PM
All hail the Nanny State. The current record holder probably had a questionable roll bar at best.
Title: Re: Milwaukee Midget
Post by: Tman on June 12, 2013, 02:43:17 PM
RED Dean.  :-D





That is eggzactly what I was thinking.
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 12, 2013, 02:59:58 PM
RED Dean.  :-D




Link the two hoops & continue out the other side to your diagonal.
If you manage to get it on it's head, the removable hardtop will likely be just that, "removed".
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 12, 2013, 06:47:11 PM
Bars, or would 1/4" steel straps be sufficient?

This'll teach me to start talking cocky about being done and stuff . . .  :|
Title: Re: Milwaukee Midget
Post by: BHR301 on June 12, 2013, 06:53:47 PM
Hi Chris..

My suggestion, for what ever it's worth is to think of your roll cage as you would on an open car. If something happens for you to test the cage I doubt if the top will still be on the car and you will be sitting in the open. Please go back over the rules for a roadster and bring the cage up to spec.

Just a suggestion...

Bill
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 12, 2013, 08:00:04 PM
Stick to the rule book Chris, flat bar is not an option. A single tube through this location should cover the rules I would think but again, seek advice from the appropriate place to cover yourself.
In my opinion, a cage should be built to protect the driver & not nessessarilly built to the shape of the car. Having some crumple zone between the body & the cage will soften the hit but you can still tie the two together to stiffen it up.
  Sid.
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 12, 2013, 11:14:02 PM
What Kiwi said. Use the size material as the rest of the cage. Seek input from those that would wag a finger in you face. You've got all the time in the world, some 60days at least. :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 12, 2013, 11:48:45 PM
I AM grateful for this input, and I'm taking it under consideration.

I hope to snap some pictures of precisely where the helmet sits in the cage with the top off.  When you look at the pictures I've already posted, it appears vulnerable, but it's tough to judge scale.  When you sit in the car with a full face helmet on and the lateral restraints in place, regardless of how I position the helmet - even pulling a Linda Blair - I can't get the helmet past the outside plane of the cage.

I'm not being defiant, but I'm suspecting that these photos aren't telling the whole truth as to the very tight confines my noodle and brain bucket are already crammed into.

I'll sleep on it and post up some pics Thursday night.

Thanks for engaging in this discussion - everybody.
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 13, 2013, 03:26:10 AM
Chris, get the official word from SCTA, thats all that counts here. The rest of us are just opinions or is it onions or just dingy. It's way past my bed time. :-P
  Sid.
Title: Re: Milwaukee Midget
Post by: manta22 on June 13, 2013, 08:34:34 PM
Chris;

"...regardless of how I position the helmet - even pulling a Linda Blair - I can't get the helmet past the outside plane of the cage."

You mean.. you threw up in the cockpit?  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 13, 2013, 08:49:07 PM
 :-DYou kill me Neil.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 13, 2013, 08:55:48 PM
Chris;

"...regardless of how I position the helmet - even pulling a Linda Blair - I can't get the helmet past the outside plane of the cage."

You mean.. you threw up in the cockpit?  :-D

Regards, Neil  Tucson, AZ


I am SO LOOKING FORWARD to MEETING YOU!  :cheers:

No, I was thinking along these lines . . .

http://www.youtube.com/watch?v=bSxuXQCEC7M

I hope tech goes easier for me than that . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 13, 2013, 09:43:08 PM
So here are shots of my me, the helmet, and the cage -



(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN5179_zpsd7ff299a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/roll%20cage/DSCN5179_zpsd7ff299a.jpg.html)

Me - casting myself in the role of Linda Blair -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN5183_zps62501ee6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/roll%20cage/DSCN5183_zps62501ee6.jpg.html)

I'm sending off a set of these pics to Lee, but I think I'm compliant.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on June 13, 2013, 10:41:02 PM
You may be compliant but I want you safe, my friend.  :wink:  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 14, 2013, 08:37:06 AM
Midget,

Safety first, buddy.

In the event of a rollover/endo, your helmet may be slammed around hard enough for the shell to be distorted/broken, etc.   Your cage looks like it needs a horizontal "containment" bar, ie, a tube of similar size welded to the vertical parts of the cage at noggin level.

Better to add that bar to the cage, than to add a titanium plate to your melon . . . . .    Wiggle pin didn't think he needed extra bars in his cage, and he has a ribcage full of titanium now, AND, the rebuilt cage has the extra cage bars anyway . . . . . . . . . . .      Mini Maven also got T-boned on track and seriously injured.    These are just 2 guys we know locally . . . . . . .     I'm not even going to talk about the 2 bad crashes I've had . . . . . . .        Sh*t can happen . . . . . .

I know one can't foresee every possible negative situation, but you don't want to be on the low end of the bell curve either . . . . .    or willfully ignorant.

JMHO,
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 14, 2013, 10:22:04 AM
Chris, everyone is just looking out for a friend... your linda blair concerns me... I think if your helmet will rotate that far your lateral needs tightening... and the bars in the back having connectors mid way like the crayon would be better.  I think you are probably in compliance, and the chances of being on your roof with a 130 mph car are very slim....
but you know how we are  :|  :roll:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2013, 11:58:37 AM
That's all very sweet of you.

I'm still convinced that in real life it's less ugly than it appears in the photo.  There is clearly an optical issue with the camera.  If you look at the curvature of the wall boards behind the car, you can see the fish-eye perspective that makes it look worse.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN5183_zps62501ee6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/roll%20cage/DSCN5183_zps62501ee6.jpg.html)


I sent these to Lee Kennedy, and while I haven't heard back, the photo isn't helping my argument, so for the cost of an extra bar, I'll do it for the following reasons -

1 - To Mark's point - I don't want to set off metal detectors at the airport
2 - I don't trust Mrs. Midget to trailer a bent-up race car back to Beerhaven
3 - I've got the time -  8-)


You guys are the best, you know . . .  thanks!  :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 14, 2013, 12:11:33 PM
Not to mention the added expense to your daily budget for feeding straws and diapers.
 :-o
Title: Re: Milwaukee Midget
Post by: manta22 on June 14, 2013, 12:20:46 PM
Chris--

Thanks for that clip. Max von Sydow is one of my favorites ever since seeing "The Seventh Seal."

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on June 14, 2013, 12:47:07 PM
You CLEARLY need modification from the photo.

That garage wall is way too close!  Dump the house and get a 1 bedroom with a 7 car garage!!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2013, 01:28:10 PM
You CLEARLY need modification from the photo.

That garage wall is way too close!  Dump the house and get a 1 bedroom with a 7 car garage!!!!

Well - that might well start an argument. 

I've got a three car garage, a two bedroom house and a one car attic, and Kate's already pistoff about the trailer in the back yard.

I'm thinking of building a deck tall enough to hide the trailer under - out of sight, out of mind - and that puts me out of harm's way . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2013, 07:47:49 PM
This whole deal got me thinking - what about the interior side?

Yeah, I've got a lateral restraint there, but that gap is bigger than the exterior side.

Then it occurred to me - somewhere in this pile of Midget dung, I've got the old, shorter lateral restraints that might be just the ticket . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN5184_zps07a56f5b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/roll%20cage/DSCN5184_zps07a56f5b.jpg.html)

Sure, a funny car style cage would be superior, but at some point, I need to be able to actually get into and out of this thing.

I'll share a comment one of the tech guys sent to Lee - who it was, I don't know, but Lee shared the comment . . .


Regarding the picture posted earlier today . . .


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/roll%20cage/DSCN5183_zps62501ee6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/roll%20cage/DSCN5183_zps62501ee6.jpg.html)


“With the forces involved in an impact event and the size of this opening I would like to see at a minimum a 1 inch x .12 thick strap to limit the extrusion of the helmet and drivers head through the cage. The rear head support behind the helmet will probably flex to the rear as there does not appear to be a restriction in that direction”.

I've already committed to a 1 5/8 bar, so I suspect that will be sufficient. 

Frank, Dean, Mark, Bob, Wayne, Sid - Thanks for the dope slap.  :cheers:
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 14, 2013, 08:44:46 PM
Luv taps Chris, luv taps. BTW, you really need to post a video of you getting in that little beastie. The first time I saw you do it at the mile I 'bout wet myself. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2013, 11:45:05 PM
Luv taps Chris, luv taps. BTW, you really need to post a video of you getting in that little beastie. The first time I saw you do it at the mile I 'bout wet myself. :-D
Not to mention the added expense to your daily budget for feeding straws and diapers.
 :-o

Frank, I'm seeing a very troubling, yet recurring theme here . . .  :|

Let me get rehearsed on the procedure, and then I'll have Kate post up what I'm sure will be a very funny video of fossil flexibility and limitations.  :wink:

Speaking of soiling one's self, that Camaro you're building is very quickly becoming a beast.   :cheers:
Title: Re: Milwaukee Midget
Post by: maguromic on June 15, 2013, 12:38:15 AM
Don (DND) and I were talking about your roll cage and how close the top bar is to the helmet. It really hard to tell from the angle of the picture but did you take into account belt stretch? Being that close to the top bar, if the car goes on its roof you may suffer a neck compression. I don't have my rulebook handy, but I thought there was a minimum clearance required at the top. Tony
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2013, 11:02:15 AM
I see maximums for the headrest and laterals (2"), but no minimum.  I'm right on the pad on top.

At this point in the game, if that is a problem, that would be the deal breaker for me for the whole project.  The roll bar is right up against the roof with the hard top in place.

If I get there and it's an issue, I'll ask around and see if I can find a shorter driver.
Title: Re: Milwaukee Midget
Post by: salt27 on June 15, 2013, 11:19:19 AM
If it will help, I'm 5-11. :roll:
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 15, 2013, 11:31:12 AM
I'm 5'-10

Amys 5'-7" :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2013, 11:40:01 AM
All very kind of you to offer.  :-D

The queue starts at Land's End.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2013, 11:58:40 AM
If it will help, I'm 5-11. :roll:

Damned tall for a 6 year old . . .
Title: Re: Milwaukee Midget
Post by: fredvance on June 15, 2013, 12:24:24 PM
I am 5'7" be glad to help!! :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on June 15, 2013, 12:26:20 PM
If it will help, I'm 5-11. :roll:

Damned tall for a 6 year old . . .

Did you read my signature? :-D
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 15, 2013, 01:37:04 PM
Chris:

183 pages in this thread and I had read everyone of them... the Midget needs to make runs with you in it.

If there is a will there is a way. I wonder if you can get an exception and bend some 3/16 plate and stich weld it between the bars. The other idea is a curved piece like the top fuel guys use around their cage to keep the wind uprights from coming thorough the bars. Surely there is enough fabrication experience reading this thread to come up with a good alternative. I hate to see you give up the drivers eat just to find a "5.7" guy.... like myself.

BR


I see maximums for the headrest and laterals (2"), but no minimum.  I'm right on the pad on top.

At this point in the game, if that is a problem, that would be the deal breaker for me for the whole project.  The roll bar is right up against the roof with the hard top in place.

If I get there and it's an issue, I'll ask around and see if I can find a shorter driver.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2013, 02:36:54 PM
Bill, here's how it will work.

I'm arranging to get the extra bar welded in between the main hoop and the rear upright.  I'm thinking that while I have the thing apart, I'll probably have the steel hinged lateral restraint welded to the cage, too.  That way, it becomes integrated into the cage and forms yet another solid seat attachment point.

As to the overall height of me with respect to the cage, while Tony's point is good, I really had not anticipated it being a problem until today.  All of the indications the rule book have given me is that they want close confinement of the helmet in the cage, which I've got, and will have improved upon.  As to the height of the helmet with respect to the roll bar, I've simply built it to the maximum the confines of the car allow.

I anticipate being the wheel man in this ride, but above everything else, this has been a mission on getting an MG back in the record book - not me.  If at tech, I find that they are uncomfortable with me and my frame taking to the salt, and that a shorter person can do it, the only problem I'll have is teaching somebody else what they'll need to know to operate it safely. 

And getting them to sign a waiver . . . :roll:

Sure, I want to drive it, but in the end, it's not about me - it's about the car.

One of the peculiar aspects of the SCTA-BNI records is that they list the driver, the class, the speed, the date and the team - they never list the brand. 

The team name is Milwaukee Midget Racing.  If the car is swift enough to take the record, it will read Milwaukee Midget Racing.  That information, along with a rudimentary understanding of the class will be sufficient for anybody with even the lightest of historical knowledge to connect the dots and know that there is an MG there.

That's really the goal for me.  I WANT to drive it, but I don't HAVE to.

Looks like I've got a list of volunteers who will help if it comes to that.  :-D
Title: Re: Milwaukee Midget
Post by: DND on June 15, 2013, 03:15:33 PM
MM

Just lower the seat pan on the drivers side for more room, the way it is when your belts strech a 1- 1/2" you could be in seroius trouble and all belts are going to strech with the body weight & G's if the car goes over

The arse you save could be your own !!!

Don
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 15, 2013, 06:15:24 PM
Ok when you put it that way, I am 5'7" with an "A" license. But it won't be necessary, I am confident you will get it worked out.

BR



Bill, here's how it will work.

I'm arranging to get the extra bar welded in between the main hoop and the rear upright.  I'm thinking that while I have the thing apart, I'll probably have the steel hinged lateral restraint welded to the cage, too.  That way, it becomes integrated into the cage and forms yet another solid seat attachment point.

As to the overall height of me with respect to the cage, while Tony's point is good, I really had not anticipated it being a problem until today.  All of the indications the rule book have given me is that they want close confinement of the helmet in the cage, which I've got, and will have improved upon.  As to the height of the helmet with respect to the roll bar, I've simply built it to the maximum the confines of the car allow.

I anticipate being the wheel man in this ride, but above everything else, this has been a mission on getting an MG back in the record book - not me.  If at tech, I find that they are uncomfortable with me and my frame taking to the salt, and that a shorter person can do it, the only problem I'll have is teaching somebody else what they'll need to know to operate it safely. 

And getting them to sign a waiver . . . :roll:

Sure, I want to drive it, but in the end, it's not about me - it's about the car.

One of the peculiar aspects of the SCTA-BNI records is that they list the driver, the class, the speed, the date and the team - they never list the brand. 

The team name is Milwaukee Midget Racing.  If the car is swift enough to take the record, it will read Milwaukee Midget Racing.  That information, along with a rudimentary understanding of the class will be sufficient for anybody with even the lightest of historical knowledge to connect the dots and know that there is an MG there.

That's really the goal for me.  I WANT to drive it, but I don't HAVE to.

Looks like I've got a list of volunteers who will help if it comes to that.  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2013, 06:36:08 PM
That line is getting longer, Bill. 

Actually, if it comes down to this "last resort", I'm wondering if Graham might be interested.  He's building a 970 very similar to mine for his Mini Cooper in Oz, and he's coming over in a few weeks, but I don't know how short he is.

"Milwaukee Midget Racing International"

I like the sound of that.

Again, we'll cross that bridge if it exists.

Chris
Title: Re: Milwaukee Midget
Post by: Captthundarr on June 15, 2013, 07:40:25 PM
Don, I believe that if Chris lowers the seat pan any more his arse WILL be in trouble.

 :-o
Title: Re: Milwaukee Midget
Post by: SteveM on June 15, 2013, 08:52:37 PM
I'm 5-9, right at 160 lbs.

Steve.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 15, 2013, 09:06:30 PM
There is a way to make that car pass tech with Chris in it. I wish I could see it in person. Do a quick phone video view of the cage and what interferes with the additional tubing need to comply and post it. Throw it up on your photobucket. I bet someone here can figure out a fix.

BR

Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 16, 2013, 11:51:16 AM
Oh, you've had some developements in the last few days, I hope you're gunna be ok Mate.
I hear you, if you need to put a driver in, you'd want a BMC guy. Graham's about my height as I recall, about 5'10.
Can you slide the seat forward a touch? Is it too late for surgery?? :roll:
  Sid.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on June 16, 2013, 09:50:05 PM
Who me???  :?

Or Grummm of Bellytank and bike scrute fame?

I'm a BMC bloke, and a short arse, 5 foot 6 n three-quaters mister  :-D

While I'd be honoured, given all his efforts, Chris needs this real bad!

I'm sure he's working on it right now!  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2013, 12:31:37 AM
2nd place at the Sussex British Car Field day, today.

Part of this is that you need to drive around to the presenter's station.  Sunbeam Tiger (burblr, burblr), XKE (burblr, burblr), and then a rat rod Midget that won't idle below 3 grand with an open exhaust (Reee, putputputputa, REEEEEE).

Quite humorous - the presenter left the microphone open, which only made it worse, but now I've driven the car with the transmission in place, which is reassuring.  :cheers:

Kate hasn't downloaded the pics yet - I'll ask her to get them to me.


While I'd be honoured, given all his efforts, Chris needs this real bad!

I'm sure he's working on it right now!  :-D

I'm trying to find a reputable shin reduction surgeon.  :-D

I've got first dibs, but if this turns out to be an issue, the car is going, with or without me.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 17, 2013, 01:25:00 AM
If you need a shorter driver I know one who'd do it who's just under 6'1" and in all fairness if there is a competition I think it should go to the guy who is prepared to travel the furthest......I'm further away than either of the Grahams......just got finance approval to recover the house, and there's some slack.....

(https://encrypted-tbn2.gstatic.com/images?q=tbn:ANd9GcTh4tYZIFcZxXfZn6J58fPMYODbYlj78RnyldUxQFfkiXbYWa81)
Title: Re: Milwaukee Midget
Post by: salt27 on June 17, 2013, 01:56:50 AM
Dr. G, does this mean we will see you at Speedweek 3 years running? :cheers:

Back on subject, Chris get a hair cut and lift heavy objects to compress those disc, you have got to drive and if not what about Fordboy.

I will see you there, Don
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 17, 2013, 02:02:56 AM
Don , much as I love ya probably not. Haven't got a brief to write stories this year so I don't get any costs covered, the Aussie dollar just went south so it's about ten per cent more expensive and there's no-one I really want to hide from this year so I'm saving my sheckles for the thing that you'll all got to know me for...is that enough reasons?

anyway, If show up there you'll only take some embarrassing photo of me :roll:.....next time I go stateside I want to do more than bolt directly from LA to Wendover and home again.
Title: Re: Milwaukee Midget
Post by: salt27 on June 17, 2013, 02:31:19 AM
Don , much as I love ya probably not. Haven't got a brief to write stories this year so I don't get any costs covered, the Aussie dollar just went south so it's about ten per cent more expensive and there's no-one I really want to hide from this year so I'm saving my sheckles for the thing that you'll all got to know me for...is that enough reasons?

anyway, If show up there you'll only take some embarrassing photo of me :roll:.....next time I go stateside I want to do more than bolt directly from LA to Wendover and home again.

Hey, I took no pictures last year and besides that my new computer has Windows 8 and I can't get my photo program to work.

Also, don't go telling me you love me on a public forum, that's what PMs are for, geez. :roll:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 17, 2013, 06:01:16 AM
Hey, I took no pictures last year and besides that my new computer has Windows 8 and I can't get my photo program to work.
What's wrong with you Don, make Gus do it :roll: :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2013, 09:05:48 AM
next time I go stateside I want to do more than bolt directly from LA to Wendover and home again.

Fly into Chicago, I'll pick you up, and we'll do the Knoxville Nationals in Iowa on the way out.

And YOU get to do the driving through Nebraska.  :evil:
Title: Re: Milwaukee Midget
Post by: wisdonm on June 17, 2013, 09:12:48 AM
Congrats at Sussex, Chris. I'm in Gattlinburg, TN and it's raining like crazy. Did you notice I'm only 5' 8"? Be back Sunday.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2013, 10:38:42 AM
Okay, let's reel this one in a bit, set the drag, and take some slack out of the line, before it gets away, the line snaps, or I run out of string...

Horse . . .  :roll:

Cart . . .   :wink:

There we go.

IT REMAINS MY INTENTION TO DRIVE THE MILWAUKEE MIDGET AT THE BONNEVILLE SPEEDWEEK BETWEEN AUGUST 10 AND AUGUST 16.

You're free to bring your suit, your Hans and your brain bucket - but they're going to have to pull my cussing, lanky fighten' frame out from behind the wheel before I hand off the keys.
 
Volunteers, at ease . . . 
Title: Re: Milwaukee Midget
Post by: manta22 on June 17, 2013, 12:56:22 PM
Chris;

Did you know that a famous French mathematician was once introduced to a pair of prostitutes?

It was a case of "putting the whores before Descartes."

 :roll:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: LittleLiner on June 17, 2013, 01:25:58 PM
. . .

IT REMAINS MY INTENTION TO DRIVE THE MILWAUKEE MIDGET AT THE BONNEVILLE SPEEDWEEK BETWEEN AUGUST 10 AND AUGUST 16.

You're free to bring your suit, your Hans and your brain bucket - but they're going to have to pull my cussing, lanky fighten' frame out from behind the wheel before I hand off the keys. . . . 

I've read the rule book re: Roll Cage, . . .The rule book goes into great detail about cage requirements. It lists everything except the color of the cage which I assume if optional.   I can't find any restriction to how close you can have the top of the helmet to the inside of the cage. . . so what's the issue?   I think the Milwaukee Midget without you at the wheel is not the Milwaukee Midget . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 17, 2013, 04:38:07 PM
IT REMAINS MY INTENTION TO DRIVE THE MILWAUKEE MIDGET AT THE BONNEVILLE SPEEDWEEK BETWEEN AUGUST 10 AND AUGUST 16.

You're free to bring your suit, your Hans and your brain bucket - but they're going to have to pull my cussing, lanky fighten' frame out from behind the wheel before I hand off the keys.
 
Volunteers, at ease . . . 

Kemo Sabe,

It appears to me that you have already crammed your head into one space . . . . . . .  :roll:

What possible difference could it make to cram your head & self into one more?   :-o

Net result would be: One more item off your "bucket list" . . . . . . . . . . . . . .
 :cheers: :cheers: :cheers:
Horseless Tonto
Helmet-free since 1982
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2013, 05:20:27 PM
Tonto -

So it's my mask that's tickling my prostate?  :|
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 17, 2013, 05:36:36 PM
MM

That's the spirit. I am leaving my helmet and suit at home. 

BR
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 17, 2013, 05:38:08 PM
True, the "Florida Midget" does not sound right.

BR


. . .

IT REMAINS MY INTENTION TO DRIVE THE MILWAUKEE MIDGET AT THE BONNEVILLE SPEEDWEEK BETWEEN AUGUST 10 AND AUGUST 16.

You're free to bring your suit, your Hans and your brain bucket - but they're going to have to pull my cussing, lanky fighten' frame out from behind the wheel before I hand off the keys. . . . 

I've read the rule book re: Roll Cage, . . .The rule book goes into great detail about cage requirements. It lists everything except the color of the cage which I assume if optional.   I can't find any restriction to how close you can have the top of the helmet to the inside of the cage. . . so what's the issue?   I think the Milwaukee Midget without you at the wheel is not the Milwaukee Midget . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 17, 2013, 08:06:51 PM
Tonto -

So it's my mask that's tickling my prostate?  :|

Kemo Sabe,

TMI, buddy, TMI . . . . . .
 :cheers:
Tonto
Title: Re: Milwaukee Midget
Post by: Stan Back on June 17, 2013, 10:19:00 PM
You know me -- proclaimed expert on everything.  Today it's "containment seats".  Too many times I've seen the comment that the seat should do it.  Too many times I've seen someone grab the "wings" and bend the sh*t outta them.

The best comment so far -- is whoever -- can't go back dozens of pages -- said build it like a roadster.  British Leyland did.  The top is instantly removable.  We get hassled in our roadster about "if the body goes away" -- and we gotta steel body like yours, not some slick muther-humping slick replica (but that's another story).  Look at the roadsters.

Stan

(Nathan -- chime in here if you wanna help.)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2013, 12:48:31 AM
Well Stan, yes, I'd be looking at a different approach, but when I started this thing 5 years ago, there was no mention of Hans, Lexan or extended lateral restraints.  In fact, when I started the planning, roll bars alone were just at the end of being grandfathered out in a few classes.

A roadster style cage could be put into place, and the top could be hinged from the back like a canopy to get into the car, but at that point, it keeps getting farther and farther away from the concept of a "production" based car.  It's the direction NASCAR has taken, and to paraphrase Kent Riches, there's not a Skittle swirling around that toilet bowl that I can relate to. 

Title: Re: Milwaukee Midget
Post by: Peter Jack on June 18, 2013, 01:35:04 AM
A loooong time ago I had a friend had a Jag XK120 Coupe. That long hood doesn't contain any leg room, as a matter of fact the Jag has less leg room than the Spridget. I'm 6'2" and he was 6'4 and both of us have most of the height in the legs. The solution to driving that car was to bring the steering wheel right close to your chest and put your knees between the steering wheel and the dash. Is it possible, thinking along those lines, to pull the bottom of the seat forward a little to a somewhat reclining position?

I do remember the legroom situation in the Spridget. I can still remember the feeling in my shins from the massive attempt to bend them to 90 degrees on a several hundred mile trip.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: DND on June 18, 2013, 03:42:02 AM
Yep thats what those guys did in those early encosed tanks, just twern't no room but they drove em'

Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2013, 12:07:56 AM
The Midget showed well at the Sussex British Car Field Day last Sunday.  Grabbed a 2nd place trophy for dragging it out.
This is my entry – let the yuks begin . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0041_zps7ed90f36.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0041_zps7ed90f36.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0043_zpsc87c9327.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0043_zpsc87c9327.jpg.html)

Ran under its own power –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0045_zpsd6df5da6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0045_zpsd6df5da6.jpg.html)

Best of Show – without a doubt – one gorgeous Cat . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0037_zpsaf5d79fc.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0037_zpsaf5d79fc.jpg.html)

An apropos display celebrating 60 years of monarchical nonsense . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0034_zpsd55aed86.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0034_zpsd55aed86.jpg.html)

This very sweet BGT changed hands about 5 years ago.  Kate and I stopped to look at it when it was for sale so she’d have something other than the Subaru, but she doesn’t drive a stick, and I’m not rebuilding any transmissions anytime soon.  Still, I’m looking for an MGC/GT automatic in this color for her –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0031_zpsc473b13c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0031_zpsc473b13c.jpg.html)

A Salvador Dali print titled, “British Dentistry” . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0028_zps93da119f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0028_zps93da119f.jpg.html)

Andy Warhol’s take on the same theme . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0027_zpsa0bbbdbd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0027_zpsa0bbbdbd.jpg.html)

Hey, Neil – how’s this for those attempted escapes from “The Village”?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0015_zps6c7b7bea.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0015_zps6c7b7bea.jpg.html)

Raise your hood if you’re having cooling problems . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0012_zps23882dc7.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0012_zps23882dc7.jpg.html)

Judging by the shadow, this was about 10:30 in the morning.  The tent was where I had intended to spend the first really nice, sunny day of the summer.  Instead, those lily white legs looked like they’d walked through the parking lot at Chernobyl by the end of the day.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0011_zps98fa3826.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0011_zps98fa3826.jpg.html)

My buddy, Mike Buddie – the former drummer for Miss Lee and the Gentlemen Callers, not the former Yankees pitcher – brought out his 351 Ford powered TVR.  This car will shoot out from underneath your tukus like a greased watermelon seed through your fingertips –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0046_zps63bf3889.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0046_zps63bf3889.jpg.html)

I wound up picking up another speaking engagement out of this with the MG3 club – along with a corporate picnic/car show, and an appearance on “Racing Roundup”, scheduled for July 30th –
http://www.racingroundup.net/
If my bands had been as successful at garnering attention as this stupid little car is, I’d be living in Nashville . . .  probably still starving . . . but living in Nashville . . .
Title: Re: Milwaukee Midget
Post by: Graham in Aus on June 19, 2013, 01:56:55 AM

Hey Chris, I forgot to say well done about the field day prize, excellent!  :cheers:

That Moke is a dead Ringer for one of mine!

(http://i2.photobucket.com/albums/y10/grahaminaus/Mokefest09/IMG_3942.jpg) (http://s2.photobucket.com/user/grahaminaus/media/Mokefest09/IMG_3942.jpg.html)

I am not a number....... I am a free man! :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2013, 07:44:44 AM
This was the first one I was ever able to really take some time and look at close up.  They're uber-rare here in the states. 
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 19, 2013, 12:57:03 PM
The passenger ripping the handbrake on in the rain, thats entertainment in a Moke. :-D
  Sid.
Title: Re: Milwaukee Midget
Post by: manta22 on June 19, 2013, 01:02:36 PM
Number Six:

"Hey, Neil – how’s this for those attempted escapes from “The Village”?"

It had better be faster than "Rover".

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: aussievetteracer on June 19, 2013, 05:24:05 PM
The passenger ripping the handbrake on in the rain, thats entertainment in a Moke. :-D
  Sid.
[/qu
ote]Or when you have 5 birds & 5 blokes in your Cooper S, labouring up a very steep hill in 2nd, and your "mate" reaches over from the back seat and reefs on the handbrake! He was just getting even- he was always a bit shirty that my "S" could just (by a smidgeon) beat his midget. It all started because one of my mates was dating a nurse at the local hospital- I cruised up with him to the nurses quarters- someone said "I wonder how many people you could fit in that thing?" It all led on to a particularly entertaining evening! Those were the days.....etc
Denis
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 19, 2013, 07:00:18 PM
Ah yes, ya could always rely on the nurses hostel for a date back in those days if things where a little slow. :-D :-D :-D :-D
10 people in a Brick, talk about hands on!
  Sid.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 20, 2013, 04:35:49 PM
The Midget showed well at the Sussex British Car Field Day last Sunday.  Grabbed a 2nd place trophy for dragging it out.
This is my entry – let the yuks begin . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0041_zps7ed90f36.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0041_zps7ed90f36.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0043_zpsc87c9327.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0043_zpsc87c9327.jpg.html)

Ran under its own power –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0045_zpsd6df5da6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0045_zpsd6df5da6.jpg.html)

Midget,

You missed on the number the Grenade deserves by 330 . . . . . . . .  :evil:

Was your first choice unavailable?
 :cheers:
J. Lucas,
Prince of ?    Whatever . . . . .
Title: Re: Milwaukee Midget
Post by: Geo on June 20, 2013, 08:06:05 PM
I see when you got too loud they sent you out to the north forty all by yourself!  :evil:

Nice to see it running. Great cars, especially the black one.  8-)

Geo
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 20, 2013, 09:41:03 PM
   hahahaha Jack-In-The-Box

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0041_zps7ed90f36.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2013, 12:00:31 AM

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0045_zpsd6df5da6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0045_zpsd6df5da6.jpg.html)

Midget,

You missed on the number the Grenade deserves by 330 . . . . . . . .  :evil:

Was your first choice unavailable?
 :cheers:
J. Lucas,
Prince of ?    Whatever . . . . .


"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

That's a new revelation to me, St. Hubert . . .  

Salt racing etiquette dictates that repeating numbers, such as 666, or 999 (which is the actual displacement if the Grenade) are reserved for streamliners.  A few exceptions have been made - the Electric Ford a few years back borrowed 999 - in honor of Henry Ford's racer.
Title: Re: Milwaukee Midget
Post by: Koncretekid on June 21, 2013, 05:03:43 PM
Any 3 digit number - - just shows how long you've been at it!
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on June 22, 2013, 06:10:33 AM
"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

Is that the firing order?  :| Wayno
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 22, 2013, 08:20:59 AM
"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

Is that the firing order?  :| Wayno

Usually Wayno, the firing order is "Last on, first off"
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 22, 2013, 09:59:35 AM

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSC_0045_zpsd6df5da6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSC_0045_zpsd6df5da6.jpg.html)

Midget,

You missed on the number the Grenade deserves by 330 . . . . . . . .  :evil:

Was your first choice unavailable?
 :cheers:
J. Lucas,
Prince of ?    Whatever . . . . .


"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

That's a new revelation to me, St. Hubert . . .  

If the number of the beast is '1326', then my calculations make it a BMC 1275 over-bored 1.44mm; THUS, a total displacement of 1326cc . . . . by my calculations anyway.   :evil:

Perhaps a bit on the small side for H/GT with its' 1500cc nominal displacement limit . . . .  :cry:
 :cheers:
Slideruleboy
Title: Re: Milwaukee Midget
Post by: 8pack on June 22, 2013, 10:44:29 AM
"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

Is that the firing order?  :| Wayno

Usually Wayno, the firing order is "Last on, first off"

1 up :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 22, 2013, 01:34:56 PM
"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

Is that the firing order?  :| Wayno

Only in a misfiring flathead with a bad distributor!   :evil:
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on June 22, 2013, 03:16:31 PM
"Let him who has understanding calculate the number of the beast, for it is the number of a man: His number is 1326?"

Is that the firing order?  :| Wayno

Only in a misfiring flathead with a bad distributor!   :evil:

Good one Wayno, you're still on form!
  Sid.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on July 05, 2013, 06:12:02 PM
 Ahem . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 06, 2013, 03:29:31 AM
I'm still alive.  I'm in the midst of my annual work regime which has me doing 16-18 hour days for three weeks. 

I'm pretty well situated and ready to run with a few details.  I have a new header collector that should be here in the next week, and I also have an appointment with my friend, Bob Merkt, who just moved back from Austin, Texas, and will add the additional roll cage tube.

Some of you may be aware of Bob - he was at the Austin Speed Shop, and appears in a couple of episodes of "Outlaw Garage".  As is often the case in "reality television", the producers aired the footage that made Jesse look like the star, and edited it in such a way as to make others look like incompetents.  I can state unequivocally that the show didn't do Bob's talents justice.  I've seen his '32, and his skills as far as chassis and body work are concerned are world class.  When I first started this project, Bob was my first call, only to find he had just moved to Austin.  That he's back in Beerhaven and will at least have a small part in this project is very important to me, because he's a solid fabricator and a good friend.

Additionally, he'll be heading to Melbourne in October with his band, "The Jade Idol", for the annual Chopped show.  I've insisted he contact a guitar slinging racer friend of ours while he's in town.  I only wish I could be there to trade licks with 'em.

So I've got a few things coming up in the next month to put things into a pseudo thrash mode, which is probably important - I don't want to get too complacent.

Just let me get through this weekend - 4 hours a night sleep is getting a little old . . .
Title: Re: Milwaukee Midget
Post by: Tman on July 06, 2013, 11:42:38 AM
Did not know you knew Bleed? Good to see him back in Cheddarland
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 06, 2013, 03:01:04 PM
A little down time - so I ran off to, "gee, I wonder if . . . " land. 

I dug around the slag pile that is my used BMC engine parts corner of basement world and pulled out an old 948 block.  Dale posted up the diameter of the Harley Davidson tappets the Flatcad is using - .750, which is smaller in diameter than the .812's in the Midget, but are of a roller variety.  The 948 has an open tappet chest - the 1275 block is solid, but they're similar enough that I'm thinking I might be able to pull this off for next year.

Just bouncing some numbers around, but I'm thinking a machined insert might accommodate a modified Harley roller tappet in the Grenade.  :roll:
Title: Re: Milwaukee Midget
Post by: salt27 on July 06, 2013, 03:59:30 PM
Chris or Fordboy or who ever knows,

My daughter asked me the differences between the old Mini motor and the modern one.

I did not have a clue.

She was looking for a car and was concerned about reliability.

Educate me.

Thank you, Don

P.S. She bought a Mazda 3.
Title: Re: Milwaukee Midget
Post by: Tman on July 06, 2013, 04:40:59 PM
Chris or Fordboy or who ever knows,

My daughter asked me the differences between the old Mini motor and the modern one.

I did not have a clue.

She was looking for a car and was concerned about reliability.

Educate me.

Thank you, Don

P.S. She bought a Mazda 3.



She will love the Mazda, we had two of them over the years. The Minis at least upholding the tradition of Lucas. I have been around several, all with electrical issues!
Title: Re: Milwaukee Midget
Post by: salt27 on July 07, 2013, 12:05:18 AM
Trent,
I will let her know.

She got it yesterday and still has a big grin on her face. :-D

Thank you, Don

Chris, I apologize about the hijack but would still like to know about the mechanical changes.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 07, 2013, 10:22:41 AM
Chris or Fordboy or who ever knows,

My daughter asked me the differences between the old Mini motor and the modern one.



Actually, she answered the question herself.

The old Mini motor is OLD -  the modern MINI motor is MODERN!  :-D

I don't think that even the oil is interchangeable between the two . . .

Kate test drove a MINI when they came out in 2001 - which meant I test drove one, too.  I loved the feel the agility and the whole vibe of it, but that was the first year, and there were a few issues I had with the cheezy dash and the general finish.

Plus it was just too damned big . . .
Title: Re: Milwaukee Midget
Post by: salt27 on July 07, 2013, 01:02:07 PM
Chris, thanks for clearing that up.

Now back to Midgets, beer and getting Fordboy to Speedweek. :-D

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 09, 2013, 10:32:15 AM
Chris, thanks for clearing that up.

Now back to Midgets, beer and getting Fordboy to Speedweek. :-D

 Don

Gentle persuasion, he knows he has lodging, and if it's possible, he'll be there.

Stopped by Bobby "Bleed" Merkt's shop with the Midget last night and dropped it off.  When Bob cashed out of the Austin Speed Shop, he brought up one of the team members, a guy named Jeff.  They're just continuing what they were doing in Austin, working out of his dad's old shop west of town, and the three of us just talked rods, Bonneville and BS for a good solid hour.  Bob's been thinking about a roadster to do both LSR and drag racing with.  He's got a good starting point in a rough'n'riginal '32 five window - a bit beyond saving for a street rod, but a good starting point for an Olds powered Salt Deuce. 

I told him that before he starts welding, I'll drop him off a copy of the rule book, so he'd only have to build the car once.  That's what friends are for.   

He fast-tracked the Midget - tonight - tomorrow night at the latest.  I've got the camera with me, and I'll snap some shots of the projects and customer's cars he's working on.
Title: Re: Milwaukee Midget
Post by: Tman on July 09, 2013, 11:33:46 AM
Tell Bob howdy.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 10, 2013, 11:29:58 PM
Tell Bob howdy.

Trent – a big Howdy back atcha from Bob!

Wow – the cage is done – at least until the new rule book comes out – but I had another great visit with Bob and Jeff today.

Bob was in a quandary as to what to name his new shop.  Let’s face it, with a name like “Austin Speed Shop”, it’s tough to come up with an acronym that has that kind of punch.  But Bob’s a creative guy, and I’m proud to be the owner of the first Bonneville car to have had work performed on it by “Midwest Fabrication”.

The tin they’ve got just lying around is scary . . .

Bob just sold this one – the potential for a ’41 lincoln 2 door is, imho, huge.  I love the C pillar – it points the way to a lot of early ‘50’s GM and Virgil Exner styled  Mopars of the mid 1950’s, yet here it is before the war.  The engine is intact . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5208_zps4788d8e1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5208_zps4788d8e1.jpg.html)

What kind of speed shop doesn’t have a parts runner?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5199_zpsb6816dc8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5199_zpsb6816dc8.jpg.html)

This is one of M.F.’s customer’s cars.  It’s just slightly more modern than it appears with aluminum heads, but if you don’t have a magnet, you’d never know by looking –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5203_zps15ae2778.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5203_zps15ae2778.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5202_zpsef07afed.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5202_zpsef07afed.jpg.html)

Jeff, the overtly courteous fellow who is also working at the shop found a very hip historical rod which he’s in the process of restoring.  That's the signpost up ahead - your next stop, the Twilight Zone!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5205_zpseec5f47d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5205_zpseec5f47d.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5204_zps5397594e.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5204_zps5397594e.jpg.html)

He has original pictures, and documentation from Hot Rod magazine, circa 1961 -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5207_zpsafdb3cae.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5207_zpsafdb3cae.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5206_zps45953e98.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5206_zps45953e98.jpg.html)

And what could be more fun than a drop top Ford?  This one will require work, but I think it has potential . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5200_zps8aa1cab9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5200_zps8aa1cab9.jpg.html)

That’s it for tonight, other than to say that this is precisely the type of thing I really dig about this sport.  It permits one to seamlessly network with computer engineers and tin benders, vintage racers and tuners, artisans and hacks, visionaries and historians.

In short, it’s all good.



Title: Re: Milwaukee Midget
Post by: wisdonm on July 10, 2013, 11:38:11 PM
Where it that located? We used to tow with a GMC motor-home just like that, back in the '80s.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 10, 2013, 11:47:36 PM
He's just west of 83 on 18.

By the way - I didn't get a shot of it, but in the pic with the Magnum in it, you can kinda make out a '66 snub nose 100 series Dodge van with a HP 340 and a 727 in it.

I'm thinking if it's still around when I get back, it might become my next tow vehicle . . .
Title: Re: Milwaukee Midget
Post by: 38flattie on July 11, 2013, 09:19:25 AM
A little down time - so I ran off to, "gee, I wonder if . . . " land. 

I dug around the slag pile that is my used BMC engine parts corner of basement world and pulled out an old 948 block.  Dale posted up the diameter of the Harley Davidson tappets the Flatcad is using - .750, which is smaller in diameter than the .812's in the Midget, but are of a roller variety.  The 948 has an open tappet chest - the 1275 block is solid, but they're similar enough that I'm thinking I might be able to pull this off for next year.

Just bouncing some numbers around, but I'm thinking a machined insert might accommodate a modified Harley roller tappet in the Grenade.  :roll:

Chris, these custom one off lifters would probably be cost prohibitive to buy.

....but, I have tons of Harley rollers lifters, that would probably work, with a sleeve, and maybe a few mods. I'll throw a handful in the pickup, and give them to you on the salt.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2013, 11:22:57 AM
I'll pick 'em up in 30 days!

 :cheers:

All part of the grand experiment . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 12, 2013, 09:41:40 AM
A little down time - so I ran off to, "gee, I wonder if . . . " land. 

I dug around the slag pile that is my used BMC engine parts corner of basement world and pulled out an old 948 block.  Dale posted up the diameter of the Harley Davidson tappets the Flatcad is using - .750, which is smaller in diameter than the .812's in the Midget, but are of a roller variety.  The 948 has an open tappet chest - the 1275 block is solid, but they're similar enough that I'm thinking I might be able to pull this off for next year.

Just bouncing some numbers around, but I'm thinking a machined insert might accommodate a modified Harley roller tappet in the Grenade.  :roll:

Midget,

You might need a block with a tappet chest for this.  Let me know if you want to check out the 2 early 1275S blocks I have in my garage.

From a practical standpoint, I think you would be better off to fit larger OD tappets from BWR by reaming the block to .842"/.875" diameter.

Oh, BTW, RACE THE DAM* GIT BEFORE THINKIN' ABOUT CHANGIN' IT!   :roll:
 :cheers:
Fordboy

P.S.  Consumed the Hive Initiative Chocolate Mead last night, very tasty . . . . .   trying to get out of my Lienie's Dark Lager rut . . . . . . .
:cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2013, 10:18:50 AM

Oh, BTW, RACE THE DAM* GIT BEFORE THINKIN' ABOUT CHANGIN' IT!   :roll:
 :cheers:
Fordboy


Well, actually, I was thinking that if Buddy's going to bring tappets, we could just pull the engine in Wendover, run the block to SLC, have 'em whip up the inserts and clearance the block from the drawing we'll do with crayons on the back of a cocktail napkin, haul it back, bolt it all together in 100 degree heat, and see if it works.

 :roll:

Well, maybe not . . .

Vintage racer's creed -
If a job's worth doing, it's worth putting off to the last minute . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on July 12, 2013, 10:52:45 AM
Don't forget the DBC credo . . .

Duck tape
Bailing wire
Chewing gum
Title: Re: Milwaukee Midget
Post by: Freud on July 12, 2013, 04:06:42 PM
Quote:  thanks for your input, and thanks for checking out my slow spiral into madness! 

Are you defecating me?

You are in a super sonic plunge passing thru madness on your way to oblivion.

That's why there is so much interest in your final outcome.

We want to know how to avoid your destiny.

It's also fun to laugh at those who are in deeper doo-doo than we are,

but you do seem happy and green.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2013, 04:17:26 PM

That's why there is so much interest in your final outcome.

We want to know how to avoid your destiny.


 :?

I was following you . . .  :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 16, 2013, 12:01:08 AM
Why do MGs rust?  Well, a lot of it has to do with the fact that there are so many open areas where crap collects.

One of the key areas is in the lower rear of the front fender.  Dirt, road salt and moisture gets kicked up between the inner fender and the outer fender, and short of removing the fender and cleaning it out, there’s really not a lot you can do to stop it.

Driving it on a surface of salt is a recipe for disaster.

This won’t cure it, but it should help.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5209_zps8d98a121.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5209_zps8d98a121.jpg.html)

It’s garage door weather strip, riveted to the lip in the inner fender.  It permitted me to trim the inner fender wells for additional clearance in a tight configuration without having to radius the wheel wells.

So the Midget retains its charming good looks and still maintains its “do-it-yourself” punk attitude.

A couple of pieces of rubber sheet were also employed to keep salt from kicking up into the engine compartment and getting into the carb and onto the electrical.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5210_zps292042db.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5210_zps292042db.jpg.html)

I’m a few washers short of finishing (I’ve always been a few washers short) but it’s one of those niggling little things that has bugged me just enough to do something about it.

The new bar in place – padding is on order – should be here by the end of the week along with a new oil filter and some 5W-30 Brad Penn.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5211_zps171fc1fb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5211_zps171fc1fb.jpg.html)
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 16, 2013, 04:39:51 AM
Why do MGs rust?  Well, a lot of it has to do with the fact that there are so many open areas where crap collects.

They aren't on their own there. Jags are worse,but it's a characteristic of Pommy cars from the dark ages I don't quite understand why they didn't copy one of the many better ways of buttoning up the front clip, they used so many bolts, so much metal and yet somehow got so busy with that part of it that they didn't think to drain it and avoid dust traps , god bless 'em.

What you've done there looks great, pull it apart and hose the bugger out, you'll be right.

More importantly remain calm and remember to have fun, short of an act of god this thing is gonna fly and when you come home with a record you also want to have had a good time, concentrate on that bit as well, don't over prepare ALL of the fun out..... you're lookin good. :cheers:

This has been a long strange trip brother, keep on truckin  :mrgreen:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on July 16, 2013, 08:15:18 AM
Like the good Dr. said.  :wink: By the way, I like the way the new bar looks. That was a gaping hole there and you plugged it without limiting egress except through that hole at an inconvenient moment.  :roll: See you in a few weeks.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 16, 2013, 09:27:18 AM
MM:

Getting closer. The car is never DONE so it will always be a few washers short.

Looking good. Building the Midget was one thing but you took the time to post and develop 188 pages for build diary thread for all of us to share. There are a bunch of us that now know this car well. We will all be on board in spirit. Everyone dreams but only 1% build the dream and execute the dream. Welcome to the 1% club. Yes there is a hat...not sure what color it is but it will say Bonneville 2013 Participant. Yes it is worth every effort and $.

As far as the salt, it is going to get everywhere. Use a lot of anti-seize, WD 40, clear coat and plan on striping it down when you return.   

BR

Why do MGs rust?  Well, a lot of it has to do with the fact that there are so many open areas where crap collects.

One of the key areas is in the lower rear of the front fender.  Dirt, road salt and moisture gets kicked up between the inner fender and the outer fender, and short of removing the fender and cleaning it out, there’s really not a lot you can do to stop it.

Driving it on a surface of salt is a recipe for disaster.

This won’t cure it, but it should help.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5209_zps8d98a121.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5209_zps8d98a121.jpg.html)

It’s garage door weather strip, riveted to the lip in the inner fender.  It permitted me to trim the inner fender wells for additional clearance in a tight configuration without having to radius the wheel wells.

So the Midget retains its charming good looks and still maintains its “do-it-yourself” punk attitude.

A couple of pieces of rubber sheet were also employed to keep salt from kicking up into the engine compartment and getting into the carb and onto the electrical.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5210_zps292042db.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5210_zps292042db.jpg.html)

I’m a few washers short of finishing (I’ve always been a few washers short) but it’s one of those niggling little things that has bugged me just enough to do something about it.

The new bar in place – padding is on order – should be here by the end of the week along with a new oil filter and some 5W-30 Brad Penn.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5211_zps171fc1fb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5211_zps171fc1fb.jpg.html)

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 16, 2013, 10:28:04 AM
MM:

Building the Midget was one thing but you took the time to post and develop 188 pages for build diary thread for all of us to share. There are a bunch of us that now know this car well. We will all be on board in spirit. Everyone dreams but only 1% build the dream and execute the dream. Welcome to the 1% club. Yes there is a hat...not sure what color it is but it will say Bonneville 2013 Participant. Yes it is worth every effort and $.


Thanks, Bill.

I'm glad it will be in spirit, because to tell the truth, there's not a lot of room for passengers.   :cheers:

I've had a number of projects in my life that have never come to full fruition.  I can't let it happen to this one.

There was a column by Peter Egan that I have clipped at home.  He and a buddy of his were taking some practice laps, and another fellow comes up and says, "I've always wanted to do that".

His buddy says, "No you haven't."

Essentially, the column goes on to explain that if you've always wanted to do it, you'd be doing it.

And I don't want to be the guy that Peter's buddy had called out.

By sharing this build, I am always "putting it out there", and because it's documented for the whole world to see - warts and all (and when it comes to beverages, worts and all) - it keeps me to task. 

You can call me on some of my BS in the build, but I won't be called out for not making it happen.

It's become important to me personally.  I don't need a hat, I don't need a record, I just need to give it what I know is my best shot.

And if this shot doesn't do it, I'll reload.

The encouragement I've received from this site has been key to getting it this far.

And I can't thank Fordboy enough.  He brought a degree of discipline to the engine development I would have floundered with.

So now I guess I've just got to go drive the damned thing.
Title: Re: Milwaukee Midget
Post by: Captthundarr on July 16, 2013, 06:03:34 PM
that is using your noodle Chris, drive on Macduff.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 16, 2013, 09:56:08 PM
Chris,

Exactly, it will be worth the effort.

 I said it for 40 years and one day I decided to make it happen. Business and cubic dollars will limit me to every few years but all spare time and dollars are devoted to getting back to Speedweek.

BR
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 16, 2013, 11:05:22 PM

And I can't thank Fordboy enough.  He brought a degree of discipline to the engine development I would have floundered with.


Midget,

Gosh, golly, gee, Thanks for the kind words.   But I didn't do much.   Crunched some numbers, pointed out the obvious, did some analysis, recommended some testing, etc . . . .     

I leave the discipline to Mistress Helga . . . .  she's better at it . . . . . .

I'm just doing this to fill in until I can get hired for my dream job . . . .    barley based beverage taste tester . . . . . . .
:cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Harold Bettes on July 19, 2013, 12:36:08 AM
Mr. Midget,

It has been fun to watch and read about this build over the timeline you have shared it. 8-)

It has been a while since I have had a chance to read anything with detail  on here much less post. :roll:

I look forward to hopefully watching you get in and out of the thing!  :-D

Ya done good! :cheers:

Regards,

HB2 :-)

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 19, 2013, 09:16:42 AM
Hi, Harold -

It's where it's at in part due to your book, "Dyno Testing and Tuning".  Fordboy led the way, but I knew where he was going and could anticipate the next steps and ask the right questions because I read your book.  It also helped that we had a capable and willing facility at our disposal - T&T, in Gurnee, Illinois.

We were able to get in, I think, 45 pulls over two days - we used your text, did the homework, and got results.

I'll try to remember to bring my copy with me, and if you're on the salt this year, I'd like you to turn it into an autographed copy.

Thanks, Harold.

Chris
Title: Re: Milwaukee Midget
Post by: Harold Bettes on July 21, 2013, 01:08:40 AM
Mr. Midget,

Thank you for the very kind words.

It is nice to hear that the book information has provided some use to you and perhaps others as well. :-D

IF I get to make it to the speedweek event, I will certainly look you up and will be pleased to autograph same. :-o

You also had some excellent guidance with Mark's help and hopefully that will make your salty experience a good one.

Good Luck. :cheers:

Regards,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2013, 09:39:28 PM
Been a while since anything interesting here, but it’s been a case of the last minute details.  I’m fortunate in that most of this is stuff I could let slide, but I’ve got the time, and I’m used to a thrash by now, so . . .

Air filter.  This time it fits.  I had a K&N that I pawned off to Graham in Australia, but when we discovered the shorter Maniflow manifold was the best power producer, I decided to locate another one and do it right.  I wish I had taken pictures, because when we flowed the “sock” style air filters at T&T, it damned near sucked the whole filter down the carburetor throat.  But this one fits nicely, and clears the very short air horns . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5212_zpse951f817.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5212_zpse951f817.jpg.html)

When I  was at Sussex last month for the British Car Field Day, Dick Luening stopped by and warned me that I didn’t have enough breather for the block.  Of course, I already knew this - at the time, it was only vented at the valve cover and the front cover.  He suggested I drill a hole where the fuel pump casting boss was – something not machined for Midgets - thread it, and run a line up.  A good idea, but damned if I’m going to pull the engine, disassemble it, create a raft of swarf, clean it up and put it back together again . . . well . . . this year, anyway.

Besides, I already had a nice hole in the block – where the distributor used to live . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5213_zpsf7ab6489.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5213_zpsf7ab6489.jpg.html)

I took the dizzy collar, turned down a copper fitting with a 45 on it and JB welded it into the collar.  There is also a brass bolt with a piece of extruded steel mesh between it and the 45 degree turn out to help dam the oil from heading up the hose.  The collar already had an “O” ring on the outside, so I just used the existing bolt, and bingo – a leak proof vent.


I plumbed up a hose to a point higher than the rest of the engine on the footwell, and threw a nice, chromy Mr. Gasket breather cover onto the end of it . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5214_zps6e1c379e.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5214_zps6e1c379e.jpg.html)
 
I’ll fire it up tomorrow and make sure it doesn’t puke up oil all over everything. 
Title: Re: Milwaukee Midget
Post by: wisdonm on July 23, 2013, 10:36:56 PM
Dick and I were just at a shine and show tonight and were discussing your breather problem after seeing an MG-B with a breather problem. Hope it works. It got to be better.
Title: Re: Milwaukee Midget
Post by: 38flattie on July 24, 2013, 05:49:32 AM
Chris, you didn't dyno the engine with that style breather, did you? You may find it restrictive, causing a loss in HP.

I think maybe you should consider a screen type filter, to keep the salt out, and not restrict flow so much. JMHO.
Title: Re: Milwaukee Midget
Post by: Koncretekid on July 24, 2013, 06:18:54 AM
Chris, you didn't dyno the engine with that style breather, did you? You may find it restrictive, causing a loss in HP.

I think maybe you should consider a screen type filter, to keep the salt out, and not restrict flow so much. JMHO.

Buddy,
You are either a very early riser or a proverbial night owl, if I can believe that you posted that  just a few minutes ago.  As I am still in N.S., it's 7:00 AM, and not 4:00, I have to ask you (before Chris wakes up) if you meant to question his breather or his air filter?
Tom
Title: Re: Milwaukee Midget
Post by: 38flattie on July 24, 2013, 07:00:12 AM
Tom, I am an early riser, and I'm on the east coast at the moment, so it's now 7:00 A.M. here also.

You bring up a good point-I said breather, but I was questioning his air filter. Thanks for pointing that out! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 24, 2013, 07:31:37 AM
Chris, you didn't dyno the engine with that style breather, did you? You may find it restrictive, causing a loss in HP.

I think maybe you should consider a screen type filter, to keep the salt out, and not restrict flow so much. JMHO.

Not to worry guys.

Of all the air filters I have flow tested & dyno tested, K&N are the best flowing & typically produce the best/nearly the best bhp.   Chris, when I flowed the 38DCOE's for Wiggle-Pin, his USED K&N dropped the flow two cfm, approximately 1%.   And that was with the standard long air horns, the modified air horns you are using are very short. . . . . . .     If you are close & need the 1%, you can always remove the filter on the salt.

As far as the engine breather goes, you might want to consider running all the vent lines to a "breather can".   The can should be baffled, have a return line for collected oil to be returned to the wet sump and have a large enough breather vent area to slow the breather's air flow to atmosphere.   Slowing the airflow is key to preventing the "Grenade" from regurgitating oil . . . . .

Of course, the normally ever-present Pommey car engine compartment oil film does prevent chassis weakening from oxidation . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 24, 2013, 08:23:23 AM
I simply can't bring myself to run it without an air filter of some sort.  The K&N is about as good as they come.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 24, 2013, 08:37:26 PM
I ran the 2100 without filters and the carb butterfly shafts were frozen when I got back to the east coast. The tops of the pistons were chalky white with corrosion when I pulled the engine down about a month after speed week. Next time I will put some old plugs in it and oil the cylinders real good before I head home.

The other area the was bad was the back of the hub where the oil seal rides on the spindle. I guess the salt gets back there and eats the cast iron up. So as soon as I get back and get the underside clean I will remove the hubs clean and replace the seals.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 24, 2013, 09:44:52 PM
Well - that's good to see.  10 minutes, the engine up to temp, and no petroleum upchuck to deal with.

I deem the vent a success.

And the neighbors hate me again . . .  :|
Title: Re: Milwaukee Midget
Post by: gkabbt on July 25, 2013, 05:16:48 AM

And the neighbors hate me again . . .  :|

LOL!  :evil:  :-)   :-D

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 25, 2013, 07:12:09 AM
Well - that's good to see.  10 minutes, the engine up to temp, and no petroleum upchuck to deal with.

I deem the vent a success.

And the neighbors hate me again . . .  :|

Midget,

Maybe it's just me, but I got the impression that the old guy living behind you across the alley, hates everything . . . . . .   except for maybe: beer & barbed wire . . . . .    I'll bet he's a certain ethnicity . . . . .

JM2C

BTW, babies regurgitate in an unpredictable manner . . . . . .  :roll:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2013, 09:42:23 AM
Maybe it's just me, but I got the impression that the old guy living behind you across the alley, hates everything . . . . . .   except for maybe: beer & barbed wire . . . . .   

No barbed wire, but his stockade fence sure takes a pounding . . .  :-D

Actually, since he quit drinking, he's become a bit grumpier, but the Midget doesn't bother him - he just turns down his hearing aids.

You should meet his younger brother . . .  Just like him, only MORE SO!    :-o
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 25, 2013, 09:50:36 AM
Maybe it's just me, but I got the impression that the old guy living behind you across the alley, hates everything . . . . . .   except for maybe: beer & barbed wire . . . . .   

No barbed wire, but his stockade fence sure takes a pounding . . .  :-D

Actually, since he quit drinking, he's become a bit grumpier, but the Midget doesn't bother him - he just turns down his hearing aids.

You should meet his younger brother . . .  Just like him, only MORE SO!    :-o

Ah yes, the stockade fence.  Has he upgraded from pressure treated wood to boiler plate yet?   :-o

Or has he just added gun turrets on the corners? :roll:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on July 25, 2013, 11:03:26 AM
Quote
when I flowed the 38DCOE's for Wiggle-Pin, his USED K&N dropped the flow two cfm, approximately 1%

So you do all that work to squeeze out the last ultimate horsepower out of the BMC iron and then throw it away with the filter?

Good grief, put a bigger filter on it. There should be zero loss through the filter.
Title: Re: Milwaukee Midget
Post by: DND on July 25, 2013, 11:35:56 AM
Throw the damb filter away this is rac'n man, race cars don't have filters

Like Dean says you delete what you have gained, plus it is just a few days a year!!

You can wash off the salt, gas it up and stand on it !!

G Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2013, 11:37:01 AM
Quote
when I flowed the 38DCOE's for Wiggle-Pin, his USED K&N dropped the flow two cfm, approximately 1%

So you do all that work to squeeze out the last ultimate horsepower out of the BMC iron and then throw it away with the filter?

Good grief, put a bigger filter on it. There should be zero loss through the filter.

According to Vizard's book, this filter is capable of supplying a 400 hp engine.

As to a bigger filter, this one's already as big as I can go short of mickey-mousing some convoluted air box.  And believe me when I say this is a HUGE improvement over its replacement.

Despite sealing off the inner fender wells, there's still a good possibility of salt getting kicked up, and the carb would be right in the line of fire.  And a carb full of salt doesn't flow as well as a carb breathing through a filter.

As Mark said - if it really is the difference between breaking through, I'll pull it, but those little itty bitty parts in there - they's 'spensive . . .  
Title: Re: Milwaukee Midget
Post by: Tman on July 25, 2013, 12:44:48 PM
Got an email and a call out of the blue from a guy searching Hartwell latches on the net and found our conversation about them. He is installing them in a GT3 Porsche and wanted some advice. Found my number and contact info via here and my website! Which BTW is getting a proper revamp.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2013, 10:44:33 PM
This just posted -

The site is ticktickvroom.com, which brings together the more-similar-than-one-might-think worlds of high performance autos and quality time pieces.  I met Nick's dad at the Sussex show last month.  We had a great chat during the interview, and like everybody else, he used to own an MG.

I promised him dinner if he shows up in Beerhaven . . .


http://www.ticktickvroom.com/2013/07/chris-conrad-and-his-milwaukee-midget.html
Title: Re: Milwaukee Midget
Post by: Rob on July 26, 2013, 12:46:18 AM
Nice article Chris, go get 'em!
Title: Re: Milwaukee Midget
Post by: gkabbt on July 26, 2013, 06:30:39 AM
Very good article Chris!
Now “go out and give it hell.”   :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 26, 2013, 07:10:00 AM
Nice article.

Let's just say I'm hoping for more of the "ticktickvroom"  and none of the "ticktick?*!?*, $$$$$$$ . . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 27, 2013, 09:43:40 PM
Fordboy -

The author called you a "guru" . . .


hahahahahahahahahahahahahahahahaha

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 28, 2013, 11:15:09 AM
Fordboy -

The author called you a "guru" . . .


hahahahahahahahahahahahahahahahaha



Midget,

From the Merriam-Webster Online concise Encyclopedia/Dictionary, definition of guru (noun):
In Hinduism, a personal spiritual teacher. In ancient India, knowledge of the Vedas was transmitted through oral teaching from guru to pupil. The rise of the bhakti movement further increased the importance of gurus, who were often looked on as living embodiments of spiritual truth and were identified with the deity. They prescribed spiritual disciplines to their devotees, who followed their dictates in a tradition of willing service and obedience. Men or women may be gurus, though generally only men have established lineages.

Those who get to know me, might become aware of my lack of "spirituality", especially in my line of work.   Under the circumstances, the label 'guru', seems inappropriate.   However, I have also been called 'Svengoolie' (Tm) and 'Svengali'.   Of the three, I think I prefer 'Svengali', simply for the character's penchant for evil.   There is no denying my Machiavellian preference for the 'dark side'.

I'm not the alchemist/magician who unlocks the doors, I'm the engineer/mechanic who pulls the pins out of the hinges . . . . . . . . .   more effective and more practical if you ask me . . . . . . .     sort of, master of what is obvious . . . . . .

Years ago, a well known competitor of mine called me the "Luckiest f***er in the world".    I prefer to think that I'm more adept at math than he is . . . . .           If his opinion is the truth, how come I haven't won Lotto??????
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2013, 11:41:13 AM
Years ago, a well known competitor of mine called me the "Luckiest f***er in the world".    I prefer to think that I'm more adept at math than he is . . . . .           If his opinion is the truth, how come I haven't won Lotto??????
 :cheers:
Fordboy

Buying a ticket greatly increases you chances . . . 

I recall the interview going something like this . . .

Interviewer - "So this Mark guy, is he like your engine Guru?"

Me - "Wow, I know for a fact that he absolutely hates being called a Guru."

Interviewer - "Really?"

Me - "Yeah."

 . . . long pause . . .

Me - "I think it's spelled  G, u, r, u " . . .  8-)
Title: Re: Milwaukee Midget
Post by: SPARKY on July 28, 2013, 11:43:00 AM
you don't buy tickets  :?
Title: Re: Milwaukee Midget
Post by: Stan Back on July 28, 2013, 12:17:16 PM
He doesn't win the lotto because it's mathematically too random.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2013, 03:15:28 PM
He doesn't win the lotto because it's mathematically too random.

No - he doesn't win the lotto because he's still working on cracking the code.   :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2013, 07:59:13 PM
Well – hello, radioland!

Never one to shy away from shameless self promotion, yours truly will be interviewed Tuesday night on Racing Roundup.  

It’s accurately described as “America’s longest running weekly motorsports racing show held in front of a live audience.”  

Jim Tretow and the crew do a really great job of covering all forms of motorsports in Southeast Wisconsin, Chicagoland and the upper Midwest, and the big national events.  They often get phone interviews from NASCAR racers, Indy car guys, team managers and a lot of high profile types.  It’s an honor, and I’m looking forward to it.

If you’d like to catch the show, it will be streamed live at their website, starting at 6:00 PM CDT.

Here’s the link –

http://racingroundup.net/

The shows are also archived.

If you’re in the area, the station is WOKY – AM 920 for Southeast Wisconsin and Northern Illinois, and WTSO – AM 1070 out of Madison, Wisconsin.

If you’re in town, you can catch the show live at Paulie’s Pub and Eatery, 8031 W. Greenfield Avenue, West Allis, Wisconsin.  Broadcasting, Beer, Burgers, Bench racing - this is a no-brainer.

 :cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 30, 2013, 10:25:21 AM
OMG!!

PUBLIC ACCOUNTABILITY FOR YOUR INSANITY??    WHAT ARE YOU THINKING??    (Oops, I guess that last question answers itself . . . .)


Break a leg . . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2013, 10:32:43 AM
PUBLIC ACCOUNTABILITY FOR YOUR INSANITY??    WHAT ARE YOU THINKING?? 

I'm not worried - I'm painting your name and phone number on the side of the car . . .
Title: Re: Milwaukee Midget
Post by: wisdonm on July 30, 2013, 10:55:57 AM
Hope to see you there. Elvis will just have to wait.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2013, 07:32:00 PM
That was fun - A parking lot full of Pintos, coverage of Indy, Wisdonm showed up, along with a couple of my audio buddies. 

I wound up getting buttonholed by a bunch of folks who were always interested in Bonneville, but had no real concept of what we do out there.

A 90 minute show - my brief interview starts at 1:20 - I hope I did us proud . . .


http://www.ustream.tv/recorded/36614571
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on July 31, 2013, 10:59:38 PM
You done fine, Boy. Nice plug for landracing.com, too. I wuz prouda you.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: manta22 on July 31, 2013, 11:34:41 PM
Good job, Chris. I could understand every word- that host talked so fast he should have been a tobacco auctioneer-- or is that an East Coast thing?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2013, 12:01:11 AM
Well, Jim's a radio guy.  If you're calling a Craftsman race at the Milwaukee Mile and you don't spit it out, you're down a lap, or tripping over a sponsor. 

He led the questions nicely - we did a few minutes of prep during the advertisements, but he was great to work with.

What's really fun - and funny - is when David Hobbs stops by.  He lives here in Milwaukee, and about two times a year, he's a guest on the show. 

Speaking of Hobbs - and Lolas - and GT40s - I'll be picking up John Horsman's book.  I don't know how early John was involved with the project, but that era of Ford in motorsports is absolute gold.
Title: Re: Milwaukee Midget
Post by: manta22 on August 01, 2013, 12:22:57 AM
David Hobbs is the best motorsports announcer ever. He drove a GT40 for John at Ford Advanced Vehicles in Slough.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jdincau on August 01, 2013, 12:52:09 AM
These two videos are some of my favorite Hobbs stuff.

http://www.speedtv.com/video/formula-1/all-american-victory-david-hobbs-steve-matchett-1824607378001/

http://www.speedtv.com/video/formula-1/all-american-victory-david-hobbs-on-board-part-1-1824567419001/
Title: Re: Milwaukee Midget
Post by: Graham in Aus on August 01, 2013, 07:10:38 AM
Chris! great job, I've been on radio, but you really did well; I reckon you have the voice for it!

Came over as very relaxed, yet all your hopes were there and the detail relative to the MG history,

Well done!

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 01, 2013, 07:27:37 AM
Great job!   Sorry I couldn't attend.   But I consumed "massive quantities" in moral support.   Nice addition on the MG salt racing history.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 01, 2013, 12:14:46 PM
"Live from Paulie's Pub in West Allis Wissscahnnnson"

Great job. You almost made a dead marque sound relevant!

Good luck next week! You have thousands hundreds some fans rooting for you!

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2013, 12:31:08 PM
You almost made a dead marque sound relevant!

It's tough trying to steal the limelight from the flatheads and the Studebakers . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on August 01, 2013, 12:47:32 PM
Jim;

Thanks for posting those two videos.

My favorite memory of David Hobbs as a motorsports TV commentator was at some race where he was paired with the usual nitwit TV guy. The guy was getting hysterical as one car was trying to get around another. The commentator was so excited that he was practically foaming at the mouth about the action between these two vying for the lead. Finally, David Hobbs said "I wouldn't get too excited-- he's a lap down."

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 01, 2013, 04:52:46 PM
Quote
It's tough trying to steal the limelight from the flatheads and the Studebakers . . .

Ohhh . . . Ouch!!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on August 01, 2013, 08:50:48 PM
Neil,
Just to use Chris's thread a little longer. I once was part owner of a race car that David Hobbs drove. I am sure you will recognize it from the attached pictures. This was the one he won with at Road America and Sears Point. Genuine great guy and great to see doing the F1 broadcast on NBC Sports.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2013, 09:53:07 PM
Neil,
Just to use Chris's thread a little longer. I once was part owner of a race car that David Hobbs drove. I am sure you will recognize it from the attached pictures. This was the one he won with at Road America and Sears Point. Genuine great guy and great to see doing the F1 broadcast on NBC Sports.

Rex

I remember the car well - Mid America - 1977.  DNF'd, as I recall, but clearly on the edge of what was around the corner for IMSA.

Geez, Rex - I was 17 at the time . . .  :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2013, 11:34:26 PM
FORDBOY -

Just so we have a reference here -

I ordered up a MGC tappet.  We'll check it for hardness, but it is substantially larger in diameter than the standard A-series and B-series tappets.

If it can be made to fit, the world of camshaft lobe choices opens up considerably . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5215_zpsbd8ee203.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5215_zpsbd8ee203.jpg.html)

.9365-.9375 OD - about .001 taper bottom to top.

.809 ID toward the top, but it's stepped - goes down to .798 at .439 from the top.

1.554 from the top to the inside bottom.

1.750 overall height.

It does have an oil drain hole.

59 grams - ouch . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2013, 07:12:18 AM
FORDBOY -

Just so we have a reference here -

I ordered up a MGC tappet.  We'll check it for hardness, but it is substantially larger in diameter than the standard A-series and B-series tappets.    Excellent . . . .

If it can be made to fit, the world of camshaft lobe choices opens up considerably . . .    Not to worry, I'll MAKE it fit . . . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5215_zpsbd8ee203.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5215_zpsbd8ee203.jpg.html)

.9365-.9375 OD - about .001 taper bottom to top.  .875 OD might be a possibility via centerless grinding . . . . .

.809 ID toward the top, but it's stepped - goes down to .798 at .439 from the top.

1.554 from the top to the inside bottom.

1.750 overall height.

It does have an oil drain hole.

59 grams - ouch . . .   Some mass can be removed.   But any extra mass is on the correct side of the rocker arm.   And you thought you had big/heavy valve springs now . . . . . .  

Midget,

See my added comments in your text.   BTW, I love adapting bits from various engine types into a workable complete unit.   Besides, this is one "Briddish" bit into a "Briddish" assembly.   On second thought, substitute "Pommey" for "Briddish" in that previous sentence.   The whole deal hinges on the hardness of the part, or how hard it might be able to be re-heat-treated . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2013, 07:19:18 AM
Major Tom,

How goes the countdown & the checklist?
 :cheers:
Ground control
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2013, 08:10:42 AM
Major Tom,

How goes the countdown & the checklist?
 :cheers:
Ground control

It's assoverteakettle - still have to get the AC on the Dodge going - or else fly Mrs. Midget out.   :roll:
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 02, 2013, 10:39:35 AM
FORDBOY -

Just so we have a reference here -

I ordered up a MGC tappet.  We'll check it for hardness, but it is substantially larger in diameter than the standard A-series and B-series tappets.

If it can be made to fit, the world of camshaft lobe choices opens up considerably . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5215_zpsbd8ee203.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5215_zpsbd8ee203.jpg.html)

.9365-.9375 OD - about .001 taper bottom to top.

.809 ID toward the top, but it's stepped - goes down to .798 at .439 from the top.

1.554 from the top to the inside bottom.

1.750 overall height.

It does have an oil drain hole.

59 grams - ouch . . .
I wonder how many people will know what an MGC is without going to google. :-D
  Sid.
Title: Re: Milwaukee Midget
Post by: lsrjunkie on August 02, 2013, 11:21:50 AM
I am definitely not one of those people! Enlighten me as to what an MGC is.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2013, 03:29:24 PM
Enlighten me as to what an MGC is.


1967-69,  Very much an uprated MGB with a 3 liter inline six and a unique torsion bar front suspension.  Like most MG products, it fell into the gaps.  Development was started as a replacement for the big Healeys.  Combination of impending US regulations and the Jaguar acquisition, development money was choked off by upper management so the 6 cylinder B wouldn't compete directly with the XKE (the race to the bottom of the rust bucket).

They still screwed together about 10,000 of them, but lack of development ruined their reputation.

Prince Charles still owns one.

I've been looking for one for my wife for years.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2013, 05:11:33 PM
Enlighten me as to what an MGC is.


1967-69,  Very much an uprated MGB with a 3 liter inline six and a unique torsion bar front suspension.  Like most MG products, it fell into the gaps.  Development was started as a replacement for the big Healeys.  Combination of impending US regulations and the Jaguar acquisition, development money was choked off by upper management so the 6 cylinder B wouldn't compete directly with the XKE (the race to the bottom of the rust bucket).

They still screwed together about 10,000 of them, but lack of development ruined their reputation.

It's essentially an MGB with a bigger/slightly better tractor engine crammed in the engine bay.   :-D      Seems like there is the off chance that the 6 cylinder tractor engine MAY have some parts with race engine potential . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 02, 2013, 06:06:46 PM
Enlighten me as to what an MGC is.


1967-69,  Very much an uprated MGB with a 3 liter inline six and a unique torsion bar front suspension.  Like most MG products, it fell into the gaps.  Development was started as a replacement for the big Healeys.  Combination of impending US regulations and the Jaguar acquisition, development money was choked off by upper management so the 6 cylinder B wouldn't compete directly with the XKE (the race to the bottom of the rust bucket).

They still screwed together about 10,000 of them, but lack of development ruined their reputation.

Prince Charles still owns one.

I've been looking for one for my wife for years.
I know where one is, I'll check after SW if you want & see if they want to let it go.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2013, 07:11:59 PM
I know where one is, I'll check after SW if you want & see if they want to let it go.
  Sid.

Well, here's the problem -

A - it needs to be a GT - about half of them were
B - it needs to be buttercream yellow - about 1 in 6 were
C - it needs to be an automatic - about half were

SO - doing the math -

Let's write off 1/2 of those due to rust, accidents, etc.

5000 left

GT = 2500 left

Buttercream yellow -  :roll: = 416

Automatic -  :roll: = 208

And seeing as every other one went someplace else other than North America, we're looking for one of the ~104 that are left in the United States/Canada.  :roll:

MY only requirements of it are "GT" and "Automatic".  I can get it painted for her, but I've done a resto on a B, and if the C shows up in the wrong color, I could well be stuck putting racing on the back burner for a year.  :cry:

Essentially this one with an automatic . . .

http://cgi.ebay.com/ebaymotors/1969-MG-MGC-GT-RARE-RESTORED-4speed-2912cc-Inline-6-cyl-Sunroof-Leather-Interior-/370862111676?pt=US_Cars_Trucks&hash=item56591abbbc

So Sid, please don't knock yourself out on this one . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Frankie7799 on August 02, 2013, 07:26:15 PM
Geez MM you dont want much do ya LOL. Looing foward to meeting you, your wife, FB and seeing the Midget in person next week
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 02, 2013, 09:52:15 PM
Well Chris, it is a GT & it is yellow & I don't know about the trans but two outa three aint bad, as the song goes.
It's up in Idaho Falls, the guy also has a Mk1 B-GT that I did some work on a while back but he's so big now he's having trouble getting in them. I did look in the C but can't remember what the shifter was.
I'll check it out after SW.
  Sid.
Title: Re: Milwaukee Midget
Post by: Rob on August 02, 2013, 10:23:51 PM
Chris,

Why would you want an auto in a sports car??? Having said that, I'd rather swap the trans on that one than change paint colour on another!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2013, 01:20:12 AM
Chris,

Why would you want an auto in a sports car??? Having said that, I'd rather swap the trans on that one than change paint colour on another!

Cheers,
Rob

Well, I wouldn't, but there is a certain woman in my life who only drove a stick once in her life, and my third gear synchro in my first MGB was never the same.

The choice is hers.

As to finding the proper Borg Warner slush box and retrofitting it, a paint job is looking pretty darned straight forward.

Title: Re: Milwaukee Midget
Post by: Koncretekid on August 03, 2013, 07:43:10 AM
Out of curiosity, I checked on the old Austin Healy 3000 motor specs, and sure enough, same size at 2912cc.  I'm betting that's not a coincidence.
Tom
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 03, 2013, 08:15:56 AM
The 3ltr engine was the "big block" of BMC for years, was used in all the big saloons & even in trucks & like all a lot of engines it evolved. The series A, B & C engines are all very simillar in design, they basically just upped the scale for the B series & added a couple of lungs for the C.
I still work on some of this old Pomie stuff for customers & actually enjoy it now. 
  Sid.
Title: Re: Milwaukee Midget
Post by: Rob on August 03, 2013, 08:16:01 AM
The choice is hers.

Fair call I'm thinking  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2013, 09:12:26 AM
Chris,

Why would you want an auto in a sports car??? Having said that, I'd rather swap the trans on that one than change paint colour on another!

Cheers,
Rob

Well, I wouldn't, but there is a certain woman in my life who only drove a stick once in her life, and my third gear synchro in my first MGB was never the same.

The choice is hers.

As to finding the proper Borg Warner slush box and retrofitting it, a paint job is looking pretty darned straight forward.

Quote:    "When momma ain't happy, ain't nobody happy".
Phil McGraw

Note to racers:   Keeping momma happy seems sensible . . . . . .      unless of course, there is no momma . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on August 03, 2013, 12:36:18 PM
I once had a Jag E-Type with a Borg-Warner automatic transmission-- trust me, you don't want one.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2013, 12:12:03 AM
The Midget is buttoned up.  Save a side marker light, the trailer is prepped.  I'm going to call Mr. Crawford and order up a set of extra plugs and a fuel filter so they'll be waiting for me at the world's greatest CARQUEST franchise when I arrive.

Wayno called today - which was my reminder to add beverages to the list of stuff to pack. 

I'm stuck in Beerhaven with work, and I have a meeting in Chicago early Thursday morning, then it's back to Beerhaven, hook up the trailer and head west.

It's jammed for me the next three days, and I want to give a shout-out to my sister Tracy.  The air conditioning in the Magnum went out, and I won't have time to get it done before we leave.  She's getting the repairs chased down for me, and will have the car back to me on Wednesday.

That's how much she loves her sister-in-law . . .   :roll:

 :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 05, 2013, 07:44:54 AM
Chris, don't forget to bring your HENny Youngman albums.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 05, 2013, 08:43:00 AM
Chris:

Good luck, go fast and be safe.

BR
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 05, 2013, 08:57:49 AM
Chris, I'll be thinking of you every step of the way, you can't imagine how much I wish I was there, you'll do it and I won't get to see it.

Cheers brother.

PS at least I'll have Simon's photo's.
Title: Re: Milwaukee Midget
Post by: salt27 on August 05, 2013, 09:13:41 AM
Chris, with a little luck we'll share a couple beers in impound. :cheers:

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2013, 09:59:02 AM
Chris, I'll be thinking of you every step of the way, you can't imagine how much I wish I was there, you'll do it and I won't get to see it.

Cheers brother.

PS at least I'll have Simon's photo's.

I was aware that Aussies often want to shoot Pommy cars, but I always thought that to be an act of frustration rather than documentation . . .
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 05, 2013, 10:01:21 AM
I'm hoping to find time to visit too Chris. Have a safe trip Mate.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2013, 11:37:09 AM
Okay - got ahold of Trevor - the "Coors Light" collection Tardis has been ordered . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 05, 2013, 07:57:28 PM
Safe travels Chris. Wish we could be there to see the fun. Best of luck.

Frank and Amy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2013, 08:16:55 PM
Thanks, Frank - I'm thinking I'll catch up with you two lovebirds in Wilmington.  I'm going to twist Slim's arm into letting me do a live broadcast from Wilmington.

Just got off the phone with Mr. Crawford in Wendover and ordered up a spare set of plugs one heat range hotter than the ice cold NGK 10's that are in it.  Going from the very coldest to the "just a smidgen warmer" set.  No drastic changes are planned other than starting with the tune we put on the dyno, get the rookie run behind me and incrementally change as we go. 

On variable at a time, boyz . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on August 05, 2013, 08:34:54 PM
I just had a close call when buying NGKs.

I had forgotten their heat ranges are basakwards.

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2013, 11:20:08 PM
I just had a close call when buying NGKs.

I had forgotten their heat ranges are basakwards.

 Don

I always have to look 'em up, but now I've got 4 sets between 7 and 10.

Well, never one to leave well enough alone -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5216_zps4b2a03fa.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5216_zps4b2a03fa.jpg.html)

Decided to duct some fresh air from behind the grill.  Might help, doubt if it will hurt, but with the carb sitting directly above the exhaust manifold, I figure WTH.  I can always block it off again.

More or less packed, except for everything that isn't.  Now if I just had a car to pack it into.
Title: Re: Milwaukee Midget
Post by: Graham in Aus on August 05, 2013, 11:55:44 PM
All looks squeaky clean and ready for abuse on the salt!

As Fordboy (Mistress Helga) would say; "All ready for der Shpankin!"

Have a safe trip Chris and see you on the salt!  :-D :-D

 :cheers:
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 06, 2013, 03:56:29 AM
A weber without velocity stacks & cold air, I know you're leaving HP on the table Mate.
  Sid.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 06, 2013, 07:18:13 AM
There are velocity stacks under that air cleaner. I changed different lengths several times while it was on the dyno. See pages 171-175 of this journal for info and pixs relating this subject.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 06, 2013, 08:32:35 AM
Yeah, Sid - it's a short velo stack - Mark flowed a handful of 'em - this set gave best power.

That was a good couple of days - between Mark, Don and myself, we had it down to a science.

I know you're leaving HP on the table Mate.

Better HP on the table than parts on the salt . . .

And I ain't takin' any more shine about the air cleaner - it stays until further notice . . . :evil:
Title: Re: Milwaukee Midget
Post by: gkabbt on August 06, 2013, 08:40:25 AM
You and Mrs Midget have a safe trip out to the salt.
Wish I was going to SW but WoS will do me just fine this year.
Now, go get the record with the little engine that CAN!  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on August 06, 2013, 09:04:19 AM
Ya only put parts on the salt when something is wrong.
Take some longer velocity stacks with you & some aluminum duct tape for a cold air box when you run up against the wall. The longer stacks will straighten out the thinner air at altitude. (racing experience with Mini's in NZ). Read the plugs if you dont read egt's & keep tabs on a weather station if you can.
Just advice not criticism.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 06, 2013, 09:54:46 AM
You and Mrs Midget have a safe trip out to the salt.
Wish I was going to SW but WoS will do me just fine this year.
Now, go get the record with the little engine that CAN!  :cheers:

Gregg

Gregg, WOS is my favorite - not as nutty as far as a crowd is concerned, and you can concentrate on actually running.  Less pressure.

Cooler temps, as a rule.

I expect YOU to PUNCH 'EM IN THE SNOOT WITH THAT UTE.!  :cheers:

Sid - good advice - and not viewed as criticism.  As you know, it's a tough head to make work, but for this year, I intend to leave the overall intake lengths constant.

I need to keep my adjustments calculated.  Mark got me one of those very hip racing calculators, so the plan is to start with the tune we put on the engine.  I've got an A/F gauge in the car, 6 sets of fuel jets, 4 ranges of spark plugs, and I can change up my spark map between runs.  That is almost too many variables when you figure temperature, RH and adjusted altitude, but enough flexibility to dial it in pretty close.  Changing the length of the intake between runs is a variable I don't want to mess with this year.
 
Tape is packed, though.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 11, 2013, 04:15:49 PM
Well?

Couldn't hold my breath any longer . . . . .   and Ray posted a pic of the Midget,        SO GET CRACKIN' . . . . . .
 :cheers:
Batedbreathboy
Title: Re: Milwaukee Midget
Post by: wisdonm on August 11, 2013, 05:48:49 PM
Does that streaming link on the SCTA site work very often for you guys? I had it work twice, but not work most of the time?

Has Chris run yet?
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 11, 2013, 09:05:49 PM
Worked great for me. I had real issues with Internet explorer, switched to Firefox and had no problems.

Thanks to the announcers, Ray and everyone who has contributed.

BR

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 12, 2013, 12:00:05 AM
Chris got through tech and I saw him headed to the line earlier.  :cheers:
Title: Re: Milwaukee Midget
Post by: jpm49c on August 12, 2013, 07:28:16 PM
On his second run a couple hours age he ran 102.464. Way to go!
Title: Re: Milwaukee Midget
Post by: wisdonm on August 12, 2013, 08:48:58 PM
Chris just ran 118+. Not enough yet. And the course is closed for the day.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 12, 2013, 10:01:58 PM
Guys,

My info, direct from the speed maven from Beerhaven @ 6:30pm, Central time:

Tech line: Car passed through OK.

Rookie run: Approx. 100 mph, no problems.

First pass, short course:  116.698 mph @ 7300 rpm.  Driver reports easy shifting @ 7900/8000 rpm for 1/2; 2/3; 3/4 shifts.
       Driver also reports: NO PROBLEMS with close ratio gearset/gearbox.   NO PUSH OFF REQUIRED . . .

Target rpm of 7800 in 4th gear = 124.691 mph!

Driver is in line for a second pass, may happen today if course is cleared, or first thing tomorrow morning.

Driver has suggested:  More aggressive rpm use & shift points; 8500 rpm 1st to 2nd; 8500 rpm 2nd to 3rd; 8400/8300 rpm 3rd to 4th.

Mistress Helga agrees und says: "Time fur ze schpanking!!  GO FOR IT!!"
 :cheers: :cheers: :cheers: on a personal best ever run . . . . . .

P.S.   530.445% IMPROVEMENT IN TOP SPEED OVER LAST TIME . . . . . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 12, 2013, 10:15:40 PM
Midget,

If your coolant temps are too low, consider a hotter thermostat, say 185F or 195F as a last resort.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Rob on August 12, 2013, 10:21:04 PM
Ray the Rat's image from the SW 2013 Forum.

http://www.landracing.com/forum/index.php?action=dlattach;topic=13016.0;attach=42056;image
Title: Re: Milwaukee Midget
Post by: wisdonm on August 12, 2013, 10:50:58 PM
Wouldn't taping off the radiator be better? Not grill, radiator.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 12, 2013, 11:27:37 PM
All hopin for the best for our man from Beerhaven.....I got a txt after the 116 run.....go you good thing!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2013, 07:31:14 AM
Wouldn't taping off the radiator be better? Not grill, radiator.

Don,

Yes, taping off the radiator would be better & faster . . . .     But this isn't the SCCA, it's the SCTA, where taping the radiator is illegal in GT classes . . . . . .       (and you thought the SCCA was difficult . . . . . . .)

Makes no sense to me either, BUT, it does make the cars faster, SO, not allowed . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: warspite on August 13, 2013, 07:43:06 AM
Go, Chris, Go!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2013, 08:19:20 AM
Midget,

If your coolant temps are too low, consider a hotter thermostat, say 185F or 195F as a last resort.
 :cheers:
Fordboy

Midget,

Is there a way to reduce or eliminate airflow though the extra radiator?   Perhaps remove it altogether and link up the hoses?   Just spittin' out ideas here . . . .

BTW, I believe I can now count you as a convert to my religion, you know the one, "Ah, you thought about this first."

On the road for part of the day, use my cell # first.

BTW, Improved capacity kegerator for the "project cave" now installed & chilling world's favorite beverage.   (I have had to compromise and allow "wine".    Sacrilege, I know.   But it just wasn't worth the dogfight.

Let me know if you are going to stop below the "Cheddar Curtain" prior to returning to "Beerhaven".    I believe I can requisition some "Olde Speckled Hen" or another celebratory beverage of your choice.   And the grill still works fine, so just let me know.    I believe you are aware that I like to "plan ahead".

Best of luck for the remainder of your effort.   Remember, NO COMPLETE ROTATIONS ABOUT THE PITCH OR ROLL AXIS ALLOWED!!    A small number of complete rotations about the yaw axis are permitted, followed by mandatory undershorts laundering of course . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: wisdonm on August 13, 2013, 11:30:23 AM
Chris just ran a 115.878 this morning.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 13, 2013, 11:31:39 AM
Don, was this his 1st run of the meet?

Gregg
Title: Re: Milwaukee Midget
Post by: gkabbt on August 13, 2013, 11:32:52 AM
Nevermind.....Just saw your post earlier in this thread?  :oops:
Title: Re: Milwaukee Midget
Post by: wisdonm on August 13, 2013, 11:43:22 AM
No. About 9:30am 8/13/13. You would think someone that is six foot five would have heavier feet.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 13, 2013, 11:46:15 AM
No. About 9:30am 8/13/13. You would think someone that is six foot five would have heavier feet.

ROTFLMAO!  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2013, 01:31:55 PM
Hey, he's only 5' 17"; his feet wouldn't be that big . . . . . .

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: wisdonm on August 13, 2013, 01:45:51 PM
115.028 for his second run of the day. Might be time to change rear end and take a push start.
Title: Re: Milwaukee Midget
Post by: Harold Bettes on August 13, 2013, 04:44:15 PM
Hey Fordboy and Midget and et al, :-D

Maybe, just maybe because of the Midget's hulamongo sized feet, maybe he can't get WOT???? :roll:

Relative to blocking off the grille area. Might not be legit in the GT category, but if a guy uses sreen door sized screen behind the grille, at speed it is effectively blocked off from through flow. Just a suggestion and lots of the old barracks on the edge of the old airfield have screen doors.  :-o

Best to you in the efforts of the little car. Sure wish I could have been there but just couldn't make it fit in.

Regards,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: wisdonm on August 13, 2013, 05:35:33 PM
Chris just ran a 117.293. Not as fast as yesterdays 118.

In J/GT for 750cc cars, a SAAB 93 set a record at 118.082. The tale of the brick VS the rain drop.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2013, 06:00:34 PM
Hey Fordboy and Midget and et al, :-D

Maybe, just maybe because of the Midget's hulamongo sized feet, maybe he can't get WOT???? :roll:

Relative to blocking off the grille area. Might not be legit in the GT category, but if a guy uses sreen door sized screen behind the grille, at speed it is effectively blocked off from through flow. Just a suggestion and lots of the old barracks on the edge of the old airfield have screen doors.  :-o

Best to you in the efforts of the little car. Sure wish I could have been there but just couldn't make it fit in.

Regards,
HB2 :-)

HB2,

Thanks for the thoughts & advice, I'll be sure to pass them along to the "Midget".

I also am not @ the great salt dyno.   Stayed home because my 92 year old mother-in-law has been moved to hospice care after falling & breaking her neck . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on August 13, 2013, 06:07:37 PM
Thoughts are with you and your family Fordboy.  :cry:
Title: Re: Milwaukee Midget
Post by: Harold Bettes on August 13, 2013, 06:19:44 PM
Mark,

Thought you were on the great white dyno with Mr. Midget. Bummer.

Sorry to hear of the family problems. Tough deal.

Wishing you and yours the very best in your time of sadness.

Be strong and hang in there for the rest of your family.

Best Regards,
HB2
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 13, 2013, 08:03:14 PM
118.267 6:00 pm on Tuesday
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2013, 08:24:57 PM
Thanks everyone for your kind thoughts.   I and my family really appreciate them.

Best regards to everyone,
Mark
Title: Re: Milwaukee Midget
Post by: Freud on August 13, 2013, 09:50:16 PM
Mark, your contributions to the Midget have been tremendous.

It just shows what type fellow you are to support her.

I know how you would like to be here.

Best wishes........

FREUD
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 14, 2013, 12:09:38 PM
Midget launch on the salt. Speed Week 2013.
http://www.youtube.com/watch?v=bY2ml2DhjEM (http://www.youtube.com/watch?v=bY2ml2DhjEM)
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 14, 2013, 12:19:23 PM
Monday
Veh    Engine    Body    Entry Name    Quarter     Mile1     Mile2    Fastest
996    I         GT         Chris Conrad       0.000    102.464       0.000    102.464
996    I         GT         Chris Conrad    114.844    109.781    115.886    115.886
996    I         GT         Chris Conrad    115.185    111.120    116.698    116.698
996    I         GT         Chris Conrad    117.155    112.234    118.069    118.069

Tuesday
996    I         GT         Chris Conrad    115.336    111.944    115.878    115.878
996    I         GT         Chris Conrad    114.275    110.386    115.028    115.028
996    I         GT         Chris Conrad    116.444    113.319    117.293    117.293
996    I         GT         Chris Conrad    117.161    113.586    118.267    118.267

Have we tried it without the air filter yet?
The video show that it launches very well.
"Scotty, I need more power. Cap'n, I'm given her all she's got!"
Title: Re: Milwaukee Midget
Post by: Frankie7799 on August 14, 2013, 12:19:45 PM
Mark, I had hoped to get the chanc to meet you while I was on the salt but obviously family comes first and foremost.

Chris, was good to meet you Sunday night. Wish I wouldve had more time while in the pits to stop and check out the midget but I did get to see it in passing. Kinda hard to do everything you want to do when your relying on a friend to haul ones butt around the salt lol.
Great job out there! See you next year.
Title: Re: Milwaukee Midget
Post by: Geo on August 14, 2013, 12:44:13 PM
Looks good!  Sounds good! That's a very fast midget.  :cheers:

More weight in rear of the car to prevent the wheel slip.

Try it without the top - perhaps faster perhaps not.

Windows up - maybe windows down. Don't know until you try.

We are all straining to get the needed few mph.

Geo
Title: Re: Milwaukee Midget
Post by: Tman on August 14, 2013, 02:47:38 PM
Closer than we are to our record. I say push that thing off until about 60 then let her rip.
Title: Re: Milwaukee Midget
Post by: Koncretekid on August 14, 2013, 03:53:50 PM
Chris,
You've got to do something! Move around on the seat, keep your head down, tuck in your toes, make yourself smaller.............  Something tells me you've already tried all of the above to no avail!  Time to get serious.  Take a close look at your plugs, then change the timing.  Run it again and have another look.  Lean her out.  Another 5 lbs of air pressure in the tires.  Put on your wife's underwear.  There's no tomorrow.  Remember, you've got a whole year to fix anything you break.
Tom
Title: Re: Milwaukee Midget
Post by: protype on August 14, 2013, 04:30:10 PM
Chris,
Is the front end lifting at speed?  If so if you can keep it down it may make a difference.  Shocks set to jack down?  Smaller dia front tires? That top is big. maybe as someone suggested try a run without the top.
Title: Re: Milwaukee Midget
Post by: jacksoni on August 14, 2013, 07:44:10 PM
Looks good!  Sounds good! That's a very fast midget.  :cheers:

More weight in rear of the car to prevent the wheel slip.

Try it without the top - perhaps faster perhaps not.

Windows up - maybe windows down. Don't know until you try.

We are all straining to get the needed few mph.

Geo

Unfortunately:
"convertibles" must run with the top up.
Windows must be up.
Weight may help when there is power in excess of traction. No offense intended but I doubt that to be the case here. In addition, though the penalty is small, increased weight does have some drag so until power exceeds traction, lighter is better. In addition, many out of control race cars this meet have been seen. I would bet that most if not all have had CG behind the CP producing an aero unstable situation.

I agree the car looks a bit high. Can you lower it? Especially the nose.
Is your peak HP RPM matching your speeds where you want it? Could you go to slightly shorter or taller rear tire to help place peak a better location?

Nice going though, good luck.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 14, 2013, 08:43:43 PM
Looks good!  Sounds good! That's a very fast midget.  :cheers:

More weight in rear of the car to prevent the wheel slip.

Try it without the top - perhaps faster perhaps not.

Windows up - maybe windows down. Don't know until you try.

We are all straining to get the needed few mph.

Geo

Unfortunately:
"convertibles" must run with the top up.  Yup
Windows must be up.   Yup
Weight may help when there is power in excess of traction. No offense intended but I doubt that to be the case here.   Undoubtedly true . . .  

In addition, though the penalty is small, increased weight does have some drag so until power exceeds traction, lighter is better.  Undoubtedly true as well.   Power potential of this engine configuration makes this improbable . . . . .

In addition, many out of control race cars this meet have been seen. I would bet that most if not all have had CG behind the CP producing an aero unstable situation.   Also undoubtedly true.   Indy & Nascar teams avoid that situation like the plague.

I agree the car looks a bit high. Can you lower it? Especially the nose.
Is your peak HP RPM matching your speeds where you want it? Could you go to slightly shorter or taller rear tire to help place peak a better location?

Nice going though, good luck.

On Midget's 118.7?? mph run of 08/14/2013, I think he said he was pulling 7700/7800 rpm at the last mile marker.   Engine makes 94.5/95.1 peak bhp from 7700 rpm to 8000 rpm, so he is right there, so to speak.   All good, but, the Starship needs more warp power!

Mr. Scott!   Engage the thrusters too!!  

Given the scuttlebutt that the Salt is slow & soft, probably the best that can be done with 95.1 Shetland Ponies.

Need to whip up a 103/105 Shetland Pony 999cc BMC 5 port . . . . .

Mr. Midget has a plan to lower the nose further . . . . .   just not sure when . . . . .

There is some checking to be done, BUT, it's probably the fastest stock bodied, one litre, '72 MG Midget . . . . .  EVER!    Please chime in if you can confirm or deny.

I'm going back to my Sam Adams Octoberfest testing . . . .    I LOVE THIS TIME OF YEAR!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Geo on August 14, 2013, 08:47:59 PM
Yes Jack, I agree with you about what is needed for a class legal car. I was thinking of ways to see if there is more speed and then Chris can find a path to class legal speed. Some people have great suggestions. Lets see what is possible for Chris. More ideas!  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: manta22 on August 14, 2013, 09:36:32 PM
"Mr. Midget has a plan to lower the nose further . . . . .   just not sure when . . . . ."

Probably a good idea. Maybe a couple of Dagmars could be added over the headlights a la Mayf's Sunbeam-- if that's legal in its class.

In any case, Chris deserves great credit for creating a "silk purse out of a sow's ear". He and his crew have my greatest respect.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jacksoni on August 14, 2013, 10:03:53 PM
Ok Geo, see where you are coming from. The window and top deals are by rule, not just class. They won't let you run. The prior suggestion of wire screen over radiator would be illegal or put you in GMS.  However, as has been elsewhere discussed here, records are where it's at. If you want to run for time, to see what works, like the headlight cover deal (again GMS etc) you learn something and that is always valuable. Mph here, another there, pretty soon that 122 number. Keep at it. good luck.
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on August 14, 2013, 10:08:37 PM
Take the bumper guards off,,,,
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 14, 2013, 10:39:20 PM
I wonder if an Ashley Silverstone top (without sunroof) would be legal?

(http://www.mgnuts.com/gallery/hardtops-midget/midget-ashley-silverstone.jpg)

Mike
Title: Re: Milwaukee Midget
Post by: wobblywalrus on August 15, 2013, 01:16:10 AM
Tachometers are not all that accurate sometimes.  Sometimes it is good to look at the speed on the time slips and use formulas to figure out how fast the engine is turning. The motor might be giving all it can and it will blow apart if it goes any higher rpm.  In this case, the gearing needs to be changed before anything else is done. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2013, 11:37:59 AM
Monday
Veh    Engine    Body    Entry Name    Quarter     Mile1     Mile2    Fastest
996    I         GT         Chris Conrad       0.000    102.464       0.000    102.464
996    I         GT         Chris Conrad    114.844    109.781    115.886    115.886
996    I         GT         Chris Conrad    115.185    111.120    116.698    116.698
996    I         GT         Chris Conrad    117.155    112.234    118.069    118.069

Tuesday
996    I         GT         Chris Conrad    115.336    111.944    115.878    115.878
996    I         GT         Chris Conrad    114.275    110.386    115.028    115.028
996    I         GT         Chris Conrad    116.444    113.319    117.293    117.293
996    I         GT         Chris Conrad    117.161    113.586    118.267    118.267

Have we tried it without the air filter yet?
The video show that it launches very well.
"Scotty, I need more power. Cap'n, I'm given her all she's got!"

Wednesday's runs:
Veh   Engine Body    Entry Name       Quarter     Mile1        Mile2       Fastest
996       I      GT      Chris Conrad      117.077   113.241   117.816    117.816
996       I      GT      Chris Conrad      118.141   114.456   118.693    118.693

It would appear that for the current body configuration and the current engine build spec & output,   118.693 mph is the best run and about all that can be wrung out of the Midget without resorting to "extreme measures".

The current record for Unblown Grand Touring Sports - /GT

Engine      Entry Name    Driver           Date     Speed
    I           Highlander     R. Thomas    8/92     121.779  


"By the numbers", then:          (Hey, by now you guys should all KNOW, I'm a numbers guy . . . . . . .)       
Best run Vs current record:                          -3.086 mph
Best run Vs current record, %:                     97.465%  (-2.535%)
Improvement over previous best speed:      539.513%  (yes, you read that correctly . . . . . )


Oh so close . . . . .         Chris, have a beer & a cigar just the same.

I spoke to Chris around 3pm local time Wednesday.   I'm pretty sure that without the resources to make meaningful changes, he is ready to put the "Milwaukee Midget" on the trailer for Speedweek.    I think he deserves a bit of R&R . . . . . .

Who would have thought that a 72 MG Midget could masquerade as the "little engine that might actually do it"?

I'm also pretty sure that this isn't the last of this project . . . . . . . . .   (now where is that 12G1316 cylinder head I've been tripping over? . . . . . . . . .)
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on August 15, 2013, 11:57:02 AM
I wonder if an Ashley Silverstone top (without sunroof) would be legal?

(http://www.mgnuts.com/gallery/hardtops-midget/midget-ashley-silverstone.jpg)

Mike

That is sexy, factory?

We hit a wall also. Salt looked good but was damp. You should have seen the roostertails.
Title: Re: Milwaukee Midget
Post by: Freud on August 15, 2013, 07:12:29 PM
A couple hours ago he was loading up.

The speed he was most concerned about was how fast he could get home.

He forced a 1 Hive Initiative Vanilla Cinnamon Mead on me.

I plan to drink it under the covers tonight.

If I die the room service people will find me in the morning,

FREUD
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2013, 07:18:22 PM
The current record for Unblown Grand Touring Sports - /GT
Engine      Entry Name    Driver           Date     Speed
    I           Highlander     R. Thomas    8/92     121.779  


"By the numbers", then:          (Hey, by now you guys should all KNOW, I'm a numbers guy . . . . . . .)       
Best run Vs current record:                          -3.086 mph
Best run Vs current record, %:                     97.465%  (-2.535%)
Improvement over previous best speed:      539.513%  (yes, you read that correctly . . . . . )


 :cheers: :cheers: :cheers:
Fordboy

Re: Milwaukee Midget
« Reply #2697 on: June 10, 2013, 08:49:01 AM »

Chris, I can help you with that thin wallet thing... I mean by making it really thin.... 
The air usually sucks in August...  So plan your assault on the record for a year of racing... also be there in September for possibly better air and again in October for the best air.  Porkpie can tell you there can be a really important 3.135 MPH hiding in the air.

Stainless,
Given the results as of 8/14/2013, the statement in red, above, seems unusually prescient.   Was your mom a fortune teller or tarot card reader?   Or was it just the Dragon's Milk talkin'?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2013, 07:21:58 PM
A couple hours ago he was loading up.

The speed he was most concerned about was how fast he could get home.

He forced a 1 Hive Initiative Vanilla Cinnamon Mead on me.

I plan to drink it under the covers tonight.

If I die the room service people will find me in the morning,

FREUD

Hey Freud,

The Hive Initiative variants are all good.    Probably take way more than 1 to kill you at this point . . . . . .    Saaayy, you're not allergic to bees, are you?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Freud on August 15, 2013, 10:08:59 PM
F boy, I'm not allergic to B's or C's.

FREUD
Title: Re: Milwaukee Midget
Post by: Freud on August 15, 2013, 10:15:34 PM
Why and How?

FREUD
Title: Re: Milwaukee Midget
Post by: Freud on August 15, 2013, 10:20:22 PM
Now I know how but WHY?

FREUD
Title: Re: Milwaukee Midget
Post by: Freud on August 15, 2013, 10:26:12 PM
Explains it all............

FREUD
Title: Re: Milwaukee Midget
Post by: hotrod on August 15, 2013, 10:56:48 PM
That is a sweet view!

 :-D
Title: Re: Milwaukee Midget
Post by: Freud on August 15, 2013, 11:10:17 PM
Thanks hotrod.

I respect your opinion.

FREUD
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 15, 2013, 11:43:05 PM
As I read I am partaking in a 1 Hive Initiative Sweet Mead. Nighty night.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Freud on August 16, 2013, 12:19:59 AM
That seems to be a popular mouth wash.

FREUD
Title: Re: Milwaukee Midget
Post by: Stan Back on August 16, 2013, 10:09:22 PM
I talked to Chris about lowering it.  I think it would help.  Might have to modify the fender wells -- don't know if that's legal, but would suppose so.  The bumper guards could go, too.  A little weight loss here and there's okay -- it's not spinning the tires.
Title: Re: Milwaukee Midget
Post by: Freud on August 16, 2013, 10:39:14 PM
A Midget experience.

Bonneville 2013.

FREUD
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2013, 01:00:28 PM
Midget,

BTW, Improved capacity kegerator for the "project cave" now installed & chilling world's favorite beverage.   (I have had to compromise and allow "wine".    Sacrilege, I know.   But it just wasn't worth the dogfight.)

Let me know if you are going to stop below the "Cheddar Curtain" prior to returning to "Beerhaven".    I believe I can requisition some "Olde Speckled Hen" or another celebratory beverage of your choice.   And the grill still works fine, so just let me know.    I believe you are aware that I like to "plan ahead".

Midget,

Have laid in a case of "Old Speckled Hen" into the "Kegenstein", in anticipation of your return.   I sampled one last evening after your phone call . . . . . .        AAhhhh, what will you be drinking?  :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2013, 12:18:03 AM
Midget,

Have laid in a case of "Old Speckled Hen" into the "Kegenstein", in anticipation of your return.   I sampled one last evening after your phone call . . . . . .        AAhhhh, what will you be drinking?  :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy

2 days of driving, no laptop or computer access, I just walked in the damned door, pull up the thread, and Fordboy's gone and sucked up all the ale!

Talk about the fox in the henhouse . . .

http://www.youtube.com/watch?v=mG0odWIW3BE
Title: Re: Milwaukee Midget
Post by: Rob on August 18, 2013, 01:15:12 AM
1st post back from speed week and it is about grog???  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2013, 01:38:55 AM
1st post back from speed week and it is about grog???  :-o

To quote Dan Warner - albeit somewhat out of context . . .

"LSR is a life style, not a bucket list item".

To which, I say . . .
Grog is what you put in the bucket.

Nothing runs properly unless it's well lubricated.

Worry not, Rob - there will be a full dissertation once I've gotten some sleep.


Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2013, 09:28:01 AM
Midget,

Have laid in a case of "Old Speckled Hen" into the "Kegenstein", in anticipation of your return.   I sampled one last evening after your phone call . . . . . .        AAhhhh, what will you be drinking?  :roll:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy

2 days of driving, no laptop or computer access, I just walked in the damned door, pull up the thread, and Fordboy's gone and sucked up all the ale!

Talk about the fox in the henhouse . . .

http://www.youtube.com/watch?v=mG0odWIW3BE

Hey, hey, hey, just a minute now . . . . . .

#1/   You're the guy that introduced me to Moorland's finest, so it's kinda your fault.   :-D

#2/   Although I can't blame you,  Old Speckled Hen is . . . . tasty and thirst quenching . . . .  :wink:

#3/   Since there isn't a lock on "Kegenstein", supply depletion could result from a number of sources.   Based on the miniature cheddar head hat I found this morning, on the floor next to "Kegenstein", I am beginning to suspect a nocturnal raid on my beverage supply by Sconnie Nation, cheddar-head gnomes from Milwacky.    I believe this is in direct retaliation for the kidnapping and interstate transportation of one of their garden brothers, a clear violation of the "Mann Act", to parts unknown, for unknown illicit purposes, probably including Boris, Natasha and a Canadian moose.

I'm going to put a lock on "Kegenstein", but if you know what's good for you, you should get down here asap if you want to partake in the largess.    I wouldn't discount the possibility that locksmithing, Sconnie Nation dwarves from Milwacky are involved as well.    It seems to me you have an innate talent for getting all the "little people" stirred up, and I wholeheartedly suggest you take every precaution, including adding some gnome-attacking guard cats to the feline clowder currently protecting your domicile.
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy

P.S.   Glad you two are home safe and that you have had success with "the project".
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 18, 2013, 10:10:59 AM
The current record for Unblown Grand Touring Sports - /GT
Engine      Entry Name    Driver           Date     Speed
    I           Highlander     R. Thomas    8/92     121.779  


"By the numbers", then:          (Hey, by now you guys should all KNOW, I'm a numbers guy . . . . . . .)       
Best run Vs current record:                          -3.086 mph
Best run Vs current record, %:                     97.465%  (-2.535%)
Improvement over previous best speed:      539.513%  (yes, you read that correctly . . . . . )


 :cheers: :cheers: :cheers:
Fordboy

Re: Milwaukee Midget
« Reply #2697 on: June 10, 2013, 08:49:01 AM »

Chris, I can help you with that thin wallet thing... I mean by making it really thin.... 
The air usually sucks in August...  So plan your assault on the record for a year of racing... also be there in September for possibly better air and again in October for the best air.  Porkpie can tell you there can be a really important 3.135 MPH hiding in the air.

Stainless,
Given the results as of 8/14/2013, the statement in red, above, seems unusually prescient.   Was your mom a fortune teller or tarot card reader?   Or was it just the Dragon's Milk talkin'?

 :cheers:
Fordboy

Mark and Chris, been away from the computer since we ruined it on the 13th.  We found 3 mph in improved Oct air.  It is odd that you need the same... hope you find it there, nose down, got to be 3 more in there somewhere. 
See you back on the salt  8-)
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 18, 2013, 10:17:57 AM
Chris, Glad you and Mrs. Midget made the trip safely. Oh so close but I see it as a successful trip to the salt. Study the rule book and tweek everything on the car you can. Rule are ment to be bent, not broken..... :-D

Frank
Title: Re: Milwaukee Midget
Post by: jacksoni on August 18, 2013, 10:23:58 AM
The current record for Unblown Grand Touring Sports - /GT
Engine      Entry Name    Driver           Date     Speed
    I           Highlander     R. Thomas    8/92     121.779  


"By the numbers", then:          (Hey, by now you guys should all KNOW, I'm a numbers guy . . . . . . .)       
Best run Vs current record:                          -3.086 mph
Best run Vs current record, %:                     97.465%  (-2.535%)
Improvement over previous best speed:      539.513%  (yes, you read that correctly . . . . . )


 :cheers: :cheers: :cheers:
Fordboy

Re: Milwaukee Midget
« Reply #2697 on: June 10, 2013, 08:49:01 AM »

Chris, I can help you with that thin wallet thing... I mean by making it really thin.... 
The air usually sucks in August...  So plan your assault on the record for a year of racing... also be there in September for possibly better air and again in October for the best air.  Porkpie can tell you there can be a really important 3.135 MPH hiding in the air.

Stainless,
Given the results as of 8/14/2013, the statement in red, above, seems unusually prescient.   Was your mom a fortune teller or tarot card reader?   Or was it just the Dragon's Milk talkin'?

 :cheers:
Fordboy

Mark and Chris, been away from the computer since we ruined it on the 13th.  We found 3 mph in improved Oct air.  It is odd that you need the same... hope you find it there, nose down, got to be 3 more in there somewhere. 
See you back on the salt  8-)

Cold October air might help the power but hurt the aero drag. In 2009 when I was chasing half a MPH trying to average over 170  and with active intercooling to a NA engine (so intake air more or less consistent hot to cold day) we consistently ran faster qualifying late in the day when hot than on record runs early in the AM when cooler. Could of course have been other factors. My car is electronic injected so some compensation but on a carbed car it might  make more difference. If you can do it, data logging AFR's would help answer that question. And then the legal aero tricks that have been mentioned. Good luck.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 18, 2013, 10:45:50 AM
Chris, As other have said, glad you and Mrs. Midget are back home safely. Do what others have suggested about aero and remember what Stainless said about air being better in September and October. Do you have vacation time left for either WoS or WF?  :-D  just sayin'.

Gregg
PS
Sent you a PM.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 18, 2013, 11:07:39 AM
Vacation time?  :| I quit more than one job to go to Bonneville.  :wink:  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: gkabbt on August 18, 2013, 11:10:26 AM
Vacation time?  :| I quit more than one job to go to Bonneville.  :wink:  :cheers: Wayno

ROTFLMAO!  :-D  
I retired last year and am loving it!   :cheers:

You going to be at WoS?

Gregg
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on August 18, 2013, 12:01:34 PM
Chris...Great to meet you, Kate and Nick. Really, you have to be happy with the way everything went. I still can`t remember the name of the English Ale I found, but, since you requested more information, I suppose I will have to search anew.... :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2013, 12:10:30 PM
Chris...Great to meet you, Kate and Nick. Really, you have to be happy with the way everything went. I still can`t remember the name of the English Ale I found, but, since you requested more information, I suppose I will have to search anew.... :-D

Likewise, Paul.  It was a pleasure sharing our OSH with you.

And I suppose I could just start randomly trying stuff, and contacting you and asking, "Was it this one?  No?  Okay, I'll try another . . . "  :-D

Very happy, indeed, but now the work starts anew.

I'm running off to brunch with Kate, and I'll post up more later, but according to the time slips, the hotter it was, and the lower the air density, the faster it ran.

There's more going on, but my 118's were both at very high adjusted altitudes, which does lead me to think that the aero was the big bugaboo.

The early runs in cooler, denser air were ~115.

Spreadsheet time again, boys and girls . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2013, 03:49:38 PM
Run logs - Excel spread sheet available via PM

Track orientation sw to ne

Date   Time   Temp   Humidity   SP   D A   Wind    Wind Speed   Mile 2   2 1/4   Mile 3   Note   Air jet   Timing
12-Aug   8:37   70.6   15   25.73   5863   ssw   1   102.464         Rookie   180   37
12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886      180   37
12-Aug   17:08   89.8   7   25.66   7106   ese   9   111.12   115.185   116.698      180   37
12-Aug   18:42   90   9   25.65   7145   sse   10   112.234   117.155   118.069      180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878      180   37
13-Aug   11:41   77.8   20   25.78   6279   ne   5   110.386   114.275   115.028   push start   180   37
13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293      175   37
13-Aug   17.57   91.5   6   25.68   7177   sse   11   113.586   117.161   118.257      175   37
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816      170   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693      165   37
Title: Re: Milwaukee Midget
Post by: Tman on August 18, 2013, 03:55:03 PM
Sorry I missed you.  :oops:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2013, 04:29:59 PM
Sorry I missed you.  :oops:

Me, too, Trent.

Nick, the team manager, simply kept me to task, and it was a good thing.

We got in late on Saturday, didn't tech until Sunday after Rookie O.  We were on 3, and it finally dawned on me how vast the damned place is!  We put 400 miles on the support vehicle on the salt in 4 days.  It's a wonder I saw anybody I knew.
Title: Re: Milwaukee Midget
Post by: Tman on August 18, 2013, 04:41:04 PM
Sorry I missed you.  :oops:

Me, too, Trent.

Nick, the team manager, simply kept me to task, and it was a good thing.

We got in late on Saturday, didn't tech until Sunday after Rookie O.  We were on 3, and it finally dawned on me how vast the damned place is!  We put 400 miles on the support vehicle on the salt in 4 days.  It's a wonder I saw anybody I knew.

I heard you were there late Sunday and make a snap decision to leave Monday in the AM. Not to miss you, just needed to get home.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 18, 2013, 05:14:04 PM
Did you ever try the 4.22 rear?
Title: Re: Milwaukee Midget
Post by: Freud on August 18, 2013, 05:17:37 PM
At least I was favored to meet Tman.

For that I am happy.

Mrs Midget is a jewel.

FREUD
Title: Re: Milwaukee Midget
Post by: Tman on August 18, 2013, 05:34:02 PM
At least I was favored to meet Tman.

For that I am happy.

Mrs Midget is a jewel.

FREUD

Chris needs some more curing. Respect your elders you know? :-D
Title: Re: Milwaukee Midget
Post by: salt27 on August 19, 2013, 12:39:35 AM
Chris, thanks for sharing your pit, I enjoyed the visit.

My honey and I are currently meading.  :cheers:

Don
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 19, 2013, 01:40:33 AM
Vacation time?  :| I quit more than one job to go to Bonneville.  :wink:  :cheers: Wayno

Ha!....I did that last year, and due to the peculiarities of my contract I clock up time in lieu faster than i can use it, I still have all my annual leave as well....now, just how to work getting there next year.

Hey Chris, you did really well, really well.It's almost there.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 19, 2013, 08:13:16 AM
Yee Ha!.....200 pages and counting!  :cheers:  :cheers:  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2013, 08:22:14 AM

Hey Chris, you did really well, really well.  It's almost there.

Not bad for a brick, eh?   :-D

Don, Gus, you are ALWAYS WELCOME in Midgetdom.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 19, 2013, 09:20:19 AM
Chris:

Now you will find salt for the next year in the Midget. It will be in places you never thought it would be. 

It sounds like you are within "tweaking" distance of your record. That in and of itself is a huge accomplishment. I can say that because my best speed was about 25 mph off the record!. My record is more than a tweak... I will need a "tweaking miracle" to get close to the D record. Anyway I digress, glad you had a good experience. 

I am sure there are a few more MPH in the 996 and you have about 358 days to figure it out.

BR   


Hey Chris, you did really well, really well.  It's almost there.

Not bad for a brick, eh?   :-D

Don, Gus, you are ALWAYS WELCOME in Midgetdom.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2013, 10:18:50 AM
Wisdonm -

I did get your text - just was busy.

No, we did not bring the 3.90 rear end - we ran the 4:22.  I doubt if the engine would have pulled the 3.90.  I was able to spool it up to ~9100, but the car hit the wall at 7,500 -7,600 in 4th - shy of our peak at 8,000.

I'm thinking I'd have had to turn 9,000 in third with the 3.90 to approach the 121 figure, which would have been off of the power band.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 19, 2013, 11:14:36 AM
Yee Ha!.....200 pages and counting!  :cheers:  :cheers:  :cheers:

Gregg

Midget,

200 pages and most of it is race car-centric or saline-specific . . . . . . . .

You need to get back to the important stuff . . . . . . .  BEER!!

imho, of course . . . . . . . .
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Beerboy

P.S. Nice job on the 200 page milestone . . . . .  (or izzit 'millstone' . . . . . . .)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2013, 11:46:18 AM

P.S. Nice job on the 200 page milestone . . . . .  (or izzit 'millstone' . . . . . . .)


A bit of both.

I'll be down tonight.  Warm up an Old Speckled Hen in the Lucas Fridge . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 19, 2013, 12:13:03 PM

P.S. Nice job on the 200 page milestone . . . . .  (or izzit 'millstone' . . . . . . .)


A bit of both.

I'll be down tonight.  Warm up an Old Speckled Hen in the Lucas Fridge . . .

Done.   Check your PM's.    Need to start your new checklist . . . . . . . . . . . . .   :roll:

'cause the Monty Python Friars say "NO RESPITE" for Christian Pommey car owners . . . . . . . . . :-o

and besides . . . . .    ya wanna be worth your 'salt' don't ya?      (I wonder how that stuff would work for pickling onions or eggs . . . . . . .) :-D
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Salinesolutionboy
Title: Re: Milwaukee Midget
Post by: Duck-Stew on August 19, 2013, 02:49:24 PM
Chris,

Was good meeting you!  Sorry you didn't bring home the goal, but hey...  There's always next year!

All the best in your quest,
--Stuart
Title: Re: Milwaukee Midget
Post by: Graham in Aus on August 19, 2013, 09:56:20 PM
Hi Chris, finally I'm back in the land of the living, left SLC on Saturday, back home by Monday, not sure where Sunday went!  :-P

Great to finally meet you and Mrs Midget (does she mind being called that!  :-D) Nick too, he's a smart young guy and certainly kept you in check!

The car was awesome, the first time you revved it to 'clear it out' also dewaxed my ears. It was funny to watch folks wince if they were on the wrong end of the pipe!

118 in a midget is plenty fast, I once had a Mini up to an indicated 105 and scared the cr*p outta myself. You will find those 3mph!

The wash-up sort of suggests aero and or a bit more power is what you need, but "wow"" what an acheivement....

Well done!  :cheers:

Security at SLC did a great job with the valve springs in my hand luggage, there were a bit concerned, but I thanked them for doing a great job in checking that stuff out!

As for Speed Week and Bonneville?

I WILL be back !! 

Thank you so much for adding to my experience on the salt! :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 20, 2013, 12:35:25 AM
Slightly off-topic: origin of the term "pommey"? [aka 'pommy']
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2013, 01:21:34 AM
Slightly off-topic: origin of the term "pommey"? [aka 'pommy']

A few possibilities:

Short for Pomegranate, which is the color most Brits turn when they encounter the sun down under - "mad dogs and Englishmen" .

"Prisoner of her Majesty" was another.

And where did they wind up?

"Port of Melbourne".

I'm sure there are darker, less flattering explanations, but those are the ones I'm aware of.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2013, 10:57:44 AM

P.S. Nice job on the 200 page milestone . . . . .  (or izzit 'millstone' . . . . . . .)


A bit of both.

I'll be down tonight.  Warm up an Old Speckled Hen in the Lucas Fridge . . .

Midget,

Thanks for the visit & the suds.   Can't wait to try them out!   (Well OK, 5pm . . . . . .)   Still have Speckled Hen available, let me know if I need to change ales.    I'm committed to an ale allegiance that supports any sponsorship you may find.

Pleasant conversation, and btw, your plan for going forward is a sound one.    Let me know the hot leakdown test results.    Engine plan may need to change based on the outcome . . . . . .

If your buddy can use the 2 rolls of .009" diameter copper, I would appreciate an honorarium, say 12 of something cold, fermented, eminently drinkable, dark, etc, say oh, Sammie Adams Oktoberfest or darker . . . . . . . .

Stopped using the Lucas fridge in '75.     Traded it in for a "Kenmore" Kegenstein.   Larger cooling capacity to meet the "flow through demand".   :wink:
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2013, 11:06:50 AM
Slightly off-topic: origin of the term "pommey"? [aka 'pommy']

Probably not to be considered off topic when one races a "Pommey car"!!   :-D :-D    (And a competitive "Pommey car" at that!!)

So then:

pom·my or pom·mie  (pm)
n. pl. pom·mies Australian & New Zealand Offensive Slang
Used as a disparaging term for a British person, especially a recent immigrant.

--------------------------------------------------------------------------------

[Shortening and alteration of pomegranate, Pummy Grant, alterations of Jimmy Grant, probably rhyming alteration of immigrant.]

The American Heritage® Dictionary of the English Language, Fourth Edition copyright ©2000 by Houghton Mifflin Company. Updated in 2009. Published by Houghton Mifflin Company. All rights reserved.

--------------------------------------------------------------------------------

pommy [ˈpɒmɪ]
n pl -mies
 (sometimes capital) Slang a mildly offensive word used by Australians and New Zealanders for an English person Sometimes shortened to pom
[of uncertain origin. Among a number of explanations are: (1) based on a blend of immigrant and pomegranate (alluding to the red cheeks of English immigrants); (2) from the abbreviation POME, Prisoner of Mother England (referring to convicts)]

Collins English Dictionary – Complete and Unabridged © HarperCollins Publishers 1991, 1994, 1998, 2000, 2003

--------------------------------------------------------------------------------
pom•my or pom•mie  (ˈpɒm i)  also pom,

n.,  pl.  pom•mies also poms.
usage: This term is usually used with disparaging intent, but sometimes it is merely a term of affectionate abuse. The context will usually show the intent, because the word may be used with various adjectives or in set phrases.
—n.
(often cap.) Usually Disparaging. (a term used in Australia and New Zealand to refer to a Briton, esp. one who is a recent immigrant.)

[1910–15; orig. obscure]

--------------------------------------------------------------------------------------------------------------------------------------------------------------

Hmmmmmm . . . . . . . . . . .

The explanation I always got from the Aussie/Kiwi mechanics I knew, was the Prisoner of Mother England version.     I dunno, you pick the usage you like best.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2013, 11:09:27 AM
Midget,

Holy Crap!!

I start talking . . . . and BAM, you got 3000 posts to your build diary!!

Guess I need to shut up!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: warspite on August 20, 2013, 07:47:35 PM
Midget,
I'm curious...how many other cars ran in your class?  Were they any closer to the record?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2013, 11:01:15 PM
Midget,

For your permanent records.

5/30/2013 COLD leakdown test of 999cc BMC, post mega-dyno thrash:

Cylinder #           Reading            Leakage %            Source  
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders



The consistency of this little engine is starting to amaze me -

Valve clearance is still at spec.

8/20/2013 Hot leak down test - after 10 runs at Bonneville, taken to 180 degrees this evening -

1                                 96/100                       4%
2                                 94/100                       6%
3                                 96/100                       4%
4                               96.5/100                      3.5%

I'm thinking I should just throw the fenders back on, quit my job, and drag it back for WOS . . .

Just don't tell Kate . . . .

Title: Re: Milwaukee Midget
Post by: Stainless1 on August 20, 2013, 11:06:57 PM
Sounds like the rings are starting to seat... See you at WoS  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2013, 11:19:23 PM
Sounds like the rings are starting to seat... See you at WoS  :cheers:


LOL. 

Seeing you at WOS would indeed be a treat - not likely, though. 

I remember our brief chat at the Taco stand the night before your accident.  So did Nick - a newbie to the salt, but a professional race team manager for Trek mountain bikes.  The news the next morning is something Nick did not let me know about until later in the day, after sufficient confirmation of your well being was obvious.  I wasn't listening to the radio, and if I had been, I don't know if I would have been able to drive.

I'm glad you're on the mend, Chief!
Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 21, 2013, 12:18:44 AM
Thanks. I'll take the liberty of adding it to my lexicon of "affectionate abuse" terminology...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 21, 2013, 12:22:19 AM
Thanks. I'll take the liberty of adding it to my lexicon of "affectionate abuse" terminology...

I've sometimes referred to the Midget as "The Pommy Pygmy".

I've always been fond of alliteration.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 21, 2013, 08:14:18 AM
Thanks. I'll take the liberty of adding it to my lexicon of "affectionate abuse" terminology...

You're welcome!   Anytime I can recruit anyone into the ranks of "affectionate abusers", I consider my life a SUCCESS . . . . !!!!    (Really!)
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 21, 2013, 10:09:04 AM
Midget,
I'm curious...how many other cars ran in your class?  Were they any closer to the record?

None at this event, but the boys in the SAAB Sonnet are looking to punch out their "J" class 750, and they're already running faster than the "I" record.  I also spoke with a guy who is bringing out a Honda in October - an Insight - I assume stripped of the electronics and hybrid drive.  I don't know what he plans to run for an engine, but that would be one aero 2 seater.


Title: Re: Milwaukee Midget
Post by: wisdonm on August 21, 2013, 10:58:51 AM
Aerodynamics

1969 MG Midget

Drag coefficient (Cd, Cx, Cw)   0.5   Frontal area (A)   1.48 m2 (est.)
Aerodynamic coefficient (Cd×A)   0.74 m2 (est.)   Aerodynamic resistance (Aero horse power) at 100 km/h (62 mph)   18.3 kW (est.) = 24.5 hp




Honda Insight 1999-2006

Drag coefficient (Cd, Cx, Cw)   0.25   Frontal area (A)   1.97 m2 (est.)
Aerodynamic coefficient (Cd×A)   0.49 m2 (est.)   Aerodynamic resistance (Aero horse power) at 100 km/h (62 mph)   12.1 kw (est.) = 16.2 hp


All things being equal the Midget will need 101 hp to go 122 mph while the Insite will need only 68 hp.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 21, 2013, 11:30:45 AM
Aerodynamics

1969 MG Midget

Drag coefficient (Cd, Cx, Cw)   0.5   Frontal area (A)   1.48 m2 (est.)
Aerodynamic coefficient (Cd×A)   0.74 m2 (est.)   Aerodynamic resistance (Aero horse power) at 100 km/h (62 mph)   18.3 kW (est.) = 24.5 hp




Honda Insight 1999-2006

Drag coefficient (Cd, Cx, Cw)   0.25   Frontal area (A)   1.97 m2 (est.)
Aerodynamic coefficient (Cd×A)   0.49 m2 (est.)   Aerodynamic resistance (Aero horse power) at 100 km/h (62 mph)   12.1 kw (est.) = 16.2 hp

Thanks a lot, pal - dopeslap me with the facts.  :-D 

Yeah, if he can put together a legal class combination, that's where I'd be placing my bets.

But at this point, other than some basic aero clean-up, I'm stuck quoting Enzo and repeating it like a mantra -

"Aerodynamics are for people who can't build engines."



Title: Re: Milwaukee Midget
Post by: Stan Back on August 21, 2013, 11:42:27 AM
I guess you could alway put a MC engine in it -- that's what some seem to think is the answer to all the smaller engine classes.  (Don't let the rules bother you.)
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 21, 2013, 12:27:27 PM
Aerodynamics

1969 MG Midget

Drag coefficient (Cd, Cx, Cw)   0.5   Frontal area (A)   1.48 m2 (est.)
Aerodynamic coefficient (Cd×A)   0.74 m2 (est.)   Aerodynamic resistance (Aero horse power) at 100 km/h (62 mph)   18.3 kW (est.) = 24.5 hp


Honda Insight 1999-2006

Drag coefficient (Cd, Cx, Cw)   0.25   Frontal area (A)   1.97 m2 (est.)
Aerodynamic coefficient (Cd×A)   0.49 m2 (est.)   Aerodynamic resistance (Aero horse power) at 100 km/h (62 mph)   12.1 kw (est.) = 16.2 hp

Now that we KNOW the speed, bhp available, and can do an accurate calculation of frontal area, we can solve for an accurate range of Drag coefficient.   (+/-)

THAT, coupled with an reasonable estimate of increased bhp, will allow for an accurate calculation/assessment of top speed potential.

I'm expecting the calculated Cd for the Midget to be in the 0.42 range +/- . . . . . . .   (CONFIRMED by an aerodynamicist.)

Total Cd of 0.25 seems to me to be a number more likely for a "lakester" than an Insight.    I know it's a very aerodynamic package, but I'm wondering if it might be more like 0.30/.032 for Cd.    (Previous numbers CONFIRMED by an aerodynamicist.)    Don't forget about the rear width & rear ground clearance.    HUGE differences between road cars, lakesters & streamliners . . . . . . .

OK then, lets run some numbers . . . . . . . .

Midget:   0.42 x 1.48 m2 = 0.62 Aerodynamic coefficient
Insight:   0.30 x 1.97 m2 = 0.59 Aerodynamic coefficient
              0.32 x 1.97 m2 = 0.63 Aerodynamic coefficient

A lot closer than you might have thought . . . . . . .  
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 21, 2013, 02:17:42 PM
Bob Wanner has raced his Insight at Maxton and at Bville.  He's got a non-stock engine in it (which brand I don't remember, nor the horsepower), but he might have some information that'd help you come up with a reasonable EWAG for the car's Cd.  He's not a regular on this Forum, but I guess I could ask him for some help - if you really want it.  It's not strictly related to the MM's efforts, but sorta on the boundaries.   Lemme know if I need to get in touch with him for you.
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 21, 2013, 05:19:18 PM
Data in attached document for your consideration:
Cd, weight, and driveline efficiency are estimates.  What are actuals?

Cd for Insight of < 0.30 may be realistic, have seen coast-down test results for production class Firebird at Bonneville of about 0.26.

Title: Re: Milwaukee Midget
Post by: Interested Observer on August 21, 2013, 05:35:49 PM
Sorry, meant to say that the frontal area, weight, and driveline efficiency were estimates.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 22, 2013, 01:03:14 AM
... Total Cd of 0.25 seems to me to be a number more likely for a "lakester"...
Do you have available any lakester values of Cd? Ever since some Hot Rod Magazine author (Don Francisco maybe?) showed a table of "representative" drag coefficients back in about 1954, I've been under the impression that drop-tank lakesters are typically on the order of 0.9 Cd. :?
Title: Re: Milwaukee Midget
Post by: Rob on August 22, 2013, 02:24:40 AM
There's a good list here that includes the Insight, alas no Midgets, no lakesters

http://ecomodder.com/wiki/index.php/Vehicle_Coefficient_of_Drag_List

I'm unsure of it's accuracy as it gives the Lexus SC400 (Toyota Soarer) a Cd figure of .27 and my prior research found .32 with no front air dam and .30 with it.

We now return you to the usual off tap grog and dairy products. :-D

Well done Chriso, WOS or bust?
Title: Re: Milwaukee Midget
Post by: 38flattie on August 22, 2013, 07:06:57 AM
Chris, it was great seeing you again, and watching you run! That thing sounds angry!

You're close to your goal-keep at it, and I think you'll get it! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 22, 2013, 10:28:17 AM
Thanks, Buddy - yeah - it's surprising. 

Kate put it this way - "It's just this cute little itty bitty thing, and it doesn't look fast or anything, but when he fires it up, it scares the hell out of people". 

Tough luck on that exhaust port. That's repairable and inexpensive, but it's like getting pulled from the game with a hangnail.

Here's a question - on the time slips, there is an adjusted air density.  What is that referenced to?  If I use that number when calculating HP loss, I wind up with a 30% HP reduction with altitude calculated in, whereas if I reference at zero instead of 4200, I'm looking at about a 15.5% reduction - which is more in line with what I would expect.

The calculator I'm using is this one -

http://www.teamsolillinois.com/pics/links/calc_hp_dp.htm

I'm working on calculating the ACTUAL cd with the top on - a number nobody seems to have a solid reference on.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 22, 2013, 10:39:48 AM
Data in attached document for your consideration:
Cd, weight, and driveline efficiency are estimates.  What are actuals?

Cd for Insight of < 0.30 may be realistic, have seen coast-down test results for production class Firebird at Bonneville of about 0.26.

Interested Observer,

Thanks for the jumpstart!!    Will use your format & plug in the actual values.    I'm sure Midget will be willing to do the measurements/posting.

I am aware that Wikipedia, among others, lists the Insight @ 0.25 Cd, and the Firebird number is impressive.    If I refer to some "classic" Cd examples though, the 0.25 for the Insight seems like a bit of "Honda Hype".

For instance, on the same Wikipedia page is a listing for Bucky Fuller's Dymaxion car from 1933.   The Cd listed is 0.25, and the Dymaxion had a teardrop nose with a fully tapered boat tail rear, so something doesn't add up here.  :?

I'm not saying it's impossible for the Honda to be < 0.30.     Based on reliable information from people I trust, there is some "disagreement" about the numbers.

Besides, what the heck do I know!!    I'm just the engine guy!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 22, 2013, 11:31:31 AM
... Total Cd of 0.25 seems to me to be a number more likely for a "lakester"...
Do you have available any lakester values of Cd? Ever since some Hot Rod Magazine author (Don Francisco maybe?) showed a table of "representative" drag coefficients back in about 1954, I've been under the impression that drop-tank lakesters are typically on the order of 0.9 Cd. :?

What I was told, by a guy I trust, was:

Typical values for Cd, based on wind tunnel testing.    Wind tunnels did NOT have a moving ground plane, so numbers in the real world would go UP slightly.

Aerodynamically "dirty" production cars:     Cd's of 0.40 to 0.55
Aerodynamically "clean" production cars:    Cd's of 0.30 to 0.39   (He agreed that a really "good" Bonneville car could be < 0.30, but that it would be one slick ride.)
Lakesters, ( :?)etc:                                   Cd's of 0.20 to 0.25   (based on the numbers, these have to be enclosed wheel.   The numbers are just too low for open wheel.)
Streamliners, etc                                       Cd's of 0.10 to 0.15

How he defines "lakester", I have no idea.  But if it is open wheel with radius rods, beam axles, etc, your number of 0.90 is probably closer to correct.    Numbers for open wheel F/1 cars are generally accepted to be 0.70 to 1.10, depending on downforce required.    And they still go plenty fast.    Most of the conversation with the aero guy centered around the Midget Vs. other potential competitors in I/GT, with the words Lakester & Streamliner thrown in as examples.

Again, what the heck do I know!!     Still just the engine guy!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on August 22, 2013, 02:25:53 PM
Chris,
I am really sorry that I did not get a chance to meet you at the salt this year. I ended up coming down with a bad case of bronchitis and came home on Sunday while I could still drive and have been down with it ever since. So again I really wanted to meet you and see your car, especially you getting into it!

That said I do have a couple of thoughts regarding some aero and other possible improvements on you Midget. Regarding the Cd you pretty much "got what you got" not much allowed in your class that would have much affect on reducing the Cd but you might consider lowering the car as much as possible as this will have the effect of reducing the frontal area. On cars like your Midget the frontal area calculation should include the space under the call also as this is an area of heavily turbulent air and lowering reduces this area. A couple of other thoughts, is it legal in your class to take engine inlet air from the grill area back to the carb? a properly designed air inlet could be worth some HPs: Tranny and diff oils, are you running a light weight oil in both and also under filling them? Sparky is a big proponent of running 30 wt in the diff and has seen good results. Brake drag, do you push back the front pads and adjust the rear shoes so that they are not dragging?  You are at the place where you need to make a number of small improvements that potentially can all add together to get that last 3 MPH you need.

I can certainly say that your engine is extremely impressive, great horse power and fantastic reliability. One other thought, last year there was a MINI that was running a BMW 4 cyliner DOHC head on their engine, could this be applicable to your engine??

Next year for sure!!!

Rex
Title: Re: Milwaukee Midget
Post by: Freud on August 22, 2013, 02:43:42 PM
Going home Sunday may be one reason I didn't see you.

Sorry.

Then again, I don't remember if I looked for you.

I try to avoid sickies.

FREUD
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 22, 2013, 02:56:26 PM
BTW,

"LUV" the new avatar!!

Well . . . . .  OK, not as much as I "LUV" Mrs. Fordboy, or as much as I "LUV" beer, or as much as I "LUV" dyno testing, or as much as I "LUV" flow testing, . . . . . . .

Alright, the new avatar is . . . . . . .  whatever . . . . . . . .
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 38flattie on August 22, 2013, 06:51:08 PM
Here's a question - on the time slips, there is an adjusted air density.  What is that referenced to?  If I use that number when calculating HP loss, I wind up with a 30% HP reduction with altitude calculated in, whereas if I reference at zero instead of 4200, I'm looking at about a 15.5% reduction - which is more in line with what I would expect.


Chris, that's density altitude. Cars make more HP at sea level, due to denser air, so you'll often see a 'corrected' HP to sea level, on dyno sheets.

This is the air correction due to temp and humidity.. B'ville is approximately 4200', so the car performs far less efficiently than at sea level. Add high temps, and humidity, and the corrected, or density altitude, may be well over 7000'. Pilots and drag racers use these numbers often, as they can really effect performance!
Title: Re: Milwaukee Midget
Post by: Graham in Aus on August 22, 2013, 08:27:55 PM
Rex is bang on the money with lower viscocity oils and stuff Chris; Patricks bike runs ATF in the gearbox no trouble, you are so close, some small items when all added up might be all you need to get you there...

Ceramic wheel Bearings? Do you have to run front brakes? run more clearance on the rears? or maybe lever the front disc pads back before the run?

I guess I should read up on the GT rules.

I'm sorry now I was so busy with the bike to not have more time to help you with your thought processes during the meet, I could have learned a heap of stuff too!

I know you can get there!  :cheers:
Title: Re: Milwaukee Midget
Post by: hotrod on August 22, 2013, 09:20:20 PM
Quote
Here's a question - on the time slips, there is an adjusted air density.  What is that referenced to? [/quote}

Try this guy's website, lots of in depth discussion about how all that is calculated and some nifty calculators you can use to try some number combinations out to see how it compares to what your car would dyno at when you are tuning at home.

By they way dyno correction factors due to density altitude are bogus with turbocharged cars, because the correction varies with the boost level, so you need to account for the boost level in the calculations. The standard SAE correction at high altitude (like here in Denver) is almost 2x what is should be on a turbocharged car running 1 atmosphere boost (14 psi).
 
http://wahiduddin.net/calc/calc_cf.htm

http://wahiduddin.net/calc/calc_hp.htm
http://wahiduddin.net/calc/calc_hp_dp.htm
http://wahiduddin.net/calc/calc_hp_abs.htm

etc.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 22, 2013, 10:45:15 PM
Buddy, Hotrod, thanks - I'm still trying to master the Mr. G calculator Fordboy gifted to me, but I'm starting to see some numbers that make sense, and while I'm not running any boost, the online calculators have been a good reference point.  I think I've got enough raw data to back peddle the numbers and actually come up with a pretty solid cd for further calculations.

I hit the ground running at work this week, but before I die, I'm going to get a whole post on the whole week up here - but some names that I must acknowledge right away are :

Fordboy - His insistence upon testing and his analytical and machining skills got this little turd to the point that it is a competitive car in a class with a record that has sat for 20 years.  Thanks, Mark.

Martin McGlone - When I was in line on Monday, this Englishman came up to me and said, "I/GT, eh?  Do you know what car holds that record?"  I said, "Damned right, some stinkin' little Abarth". 

Martin said, "It's an Abarth Bialbero, and I own it."

Without missing a beat, I said, "I have a picture of your car in my basement taped to my dart board."

Turns out Martin is a racer in England, and races a Sebring Sprite.  He became my #1 fan.  After my last run on Monday, he came up and asked, "How fast did you go?"  I said, "118.069."  His response?  "Not fast enough!  Get back out there!"

Pork Pie - Most people aren't aware of this, but he stopped by and literally coached me and Nick through the whole procedure.  Yeah, we would have eventually have picked up the subtleties of line etiquette and what to look for and to watch, but his early involvement in the week probably added two full runs to our attempts.  Pork Pie, I am in your debt.

Nick Martin - My nephew, my crew chief, my friend.  You brought to this the competitive edge that I lacked.  Nick - you are my Cicero - you made sure my head was in the right place, you quickly picked up the details necessary to send the Midgetmus Maximus into battle, and you directed a shoes-string operation that shouldn't have had a snowball's chance to the point of being competitive to a point of respectability.

Dan Warner - When I first started this project, we corresponded quite a bit, and while I'm sure you and many of those who saw this project from the start were skeptical, I never received a note of discouragement from you - or anybody in SCTA-BNI.  Thanks for making me feel welcome.

Freud - The beat-poet laureate of the salt.  When I grow up, I want to be a kid again - just like Glenn.

Doctor Goggles - "Few understand what I'm trying to do but they vastly outnumber those who understand why."  Half way around the world, and I found the friend who understands that particular gut level, visceral sixth sense, and had the literary know-how to  actually be able to put it into a cogent sentence.  That's a tattoo, there, mate.

My Dad and Mom - Frank and Pat - My Dad for buying Road and Track, Competition Press, Motor Trend - and to my Mom who complained about them but left them lying around the house so that I had access to them.  All the trips to Road America, Brainerd, Mid America, Hawkeye Downs, NEITA.  I love you both. 

Kate - Mrs. Midget - who has sacrificed 4 vacations in the last 5 years to follow me around on this escapade.  The woman who I wake when stumbling into bed at 1:30 in the morning after installing a fire suppression system - who pops out to the garage to make sure the car hasn't fallen off of the jacks and pinned me down - who saw I ate something other than gas station roller dogs and truck stop coffee - the next destination is your choice, be it Ireland or an Indian restaurant - I owe you - and I love you.

Enough for now - desalination continues.  Chip stopped by Tuesday and we stripped the front end off of the Midget - I cleaned up the fenders, grill, hood, etc., and it's all safely stored upstairs in the attic.  The process will continue this weekend - I want to get it down to the point where I can flip it over on its roll cage and give the underside a complete cleaning, a wire brushing and some new paint.

This Brit-tin is very susceptible to corrosion - I've got too much time in it to let it rust.



Title: Re: Milwaukee Midget
Post by: Kiwi Paul on August 22, 2013, 10:56:06 PM
So.....Kate would like to go to Ireland, EH? Happens that my better half is direct from the Emerald Isle, so if you are serious, hints are available.....Of course if New Zealand was the travel plan.....I could get you in sooooo much trouble.... :evil: Still researching the Mystery Can.....It`s not Boddingtons....
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 22, 2013, 11:09:23 PM

I hit the ground running at work this week, but before I die, I'm going to get a whole post on the whole week up here - but some names that I must acknowledge right away are :

Fordboy - His insistence upon testing and his analytical and machining skills got this little turd to the point that it is a competitive car in a class with a record that has sat for 20 years.  Thanks, Mark.

You're welcome!!

http://www.fantasyjunction.com/cars/1226-Abarth-1000%20GT%20Duck%20Tail%20%20%20%20%20%20%20%20%20Bialbero-1000cc%20DOHC%20Inline%204%20Cyl

Looks like your target was recently sold to Martin!!   Check out the prices on these other 2!!!

http://www.supercars.net/cars/201.html

$337,000.00 USD for the for the Cunningham/McLaren one!!    (Double Yikes!!)   and, an asking price of 110,000 Euros on the other!!   (I guess a single Yikes will do!!)
 :cheers: :cheers: :cheers:  to anybody who can afford to spend thusly on a one liter GT car!!!!    :-o
Shoulda been: Fiatboy 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 22, 2013, 11:29:54 PM
Interesting -

"The car's engine was a derivative of same found in the Fiat 600, but with an enlarged bore and stoke. Added to this was a special DOHC cylinder head that used hemispherical combustion chambers and an increased compression ratio. Along with an improved intake and exhaust the 1000 Biabero could produce 91 bhp  - nearly 100 bhp per liter."

All those fancy parts, and they couldn't pull 95.1 hp?  :wink:
Title: Re: Milwaukee Midget
Post by: PorkPie on August 23, 2013, 06:58:49 AM

Pork Pie - Most people aren't aware of this, but he stopped by and literally coached me and Nick through the whole procedure.  Yeah, we would have eventually have picked up the subtleties of line etiquette and what to look for and to watch, but his early involvement in the week probably added two full runs to our attempts.  Pork Pie, I am in your debt.


As one of the two tallest dwarfs on earth (the other is Ray the Rat), it was a pleasure to support the Midgets......especially for the very first serious run for the little racer....also when one of the the midgets is twice as tall as I'm and needs a shoehorn and some kicks with the shoe to get folded inside..... :roll:....and it was great fun, too

Chris, you can work it...bring the baby back
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2013, 07:20:46 AM
Interesting -

"The car's engine was a derivative of same found in the Fiat 600, but with an enlarged bore and stoke. Added to this was a special DOHC cylinder head that used hemispherical combustion chambers and an increased compression ratio. Along with an improved intake and exhaust the 1000 Biabero could produce 91 bhp  - nearly 100 bhp per liter."

All those fancy parts, and they couldn't pull 95.1 hp?  :wink:

Uhhmmm . . . . .     it was 1960.     Need I describe the school uniform I wore (unwillingly . . . .) to "Our Lady of Perpetual Guilt"?   :-( :cry:    I don't think you were even born then . . . . . .

I don't know about you, but, I've learned a couple of things since 1960:

A/   Most of my relatives are a**holes
2/   ALWAYS, spit 'downwind'
d/   Better to pick your friends than that nasty looking, re-occurring scab . . . . . . .

Sooo, let's look at engine numbers for 1964, 3 years AFTER you were born . . . . . .

Before the end of 1963, a long nose variant was introduced with a new body from Sibona & Bassano. It featured a fiberglass, front-opening hood that replaced the fixed aluminum unit. This feature was standard in 1964, with a slight power increase to 104 bhp @ 8000 rpm and a top speed of 220 kph.  (136.7014 mph . . . . . .)   Although the model was updated, focus shifted in 1964 to the larger displacement cars, especially after Division 1 was increased to 1300cc.   Read more at http://www.supercars.net/cars/201.html#bE0Q33AkUFQBRldd.99

a special DOHC cylinder head that used hemispherical combustion chambers  and an increased compression ratio. Along with an improved intake and exhaust . . . . . .    Hey Martin!!   Are you looking for an engine guy?   Pretty sure I can get 115/118 bhp/litre out of this little Italian grenade.

 :cheers:
Would be Fiatboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2013, 09:45:03 AM

Would be Fiatboy

We'll change your name to "Tony".
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2013, 11:13:00 AM

Would be Fiatboy

We'll change your name to "Tony".

Atsa fine wid me!!   As long as I donna hafta:

A/    work wid nobody named Gepetto or Pinocchio,
2/    wear no uniform/costume wid donkey ears or tail,
d/    everyday gotta be Prince Spaghetti day!!   and,
xx/   Sophia Loren gotta be on the team!!

ciao, baby
FiatTony
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 23, 2013, 11:34:27 AM
Mark, you're dating yourself here.  I mean -- Sophia Loren?  She's a tad on the elderly side, although still absolutely fine to see.  But - how does a sorta young guy even know about her?
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 23, 2013, 12:10:44 PM
This image was burned in my younger brain in 1966!  :-o

Sign me up for this team!  :cheers:
Title: Re: Milwaukee Midget
Post by: Freud on August 23, 2013, 12:15:27 PM
Class combined with beauty and elegance.

She is still a standard without any plastic.


FREUD
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 23, 2013, 12:50:40 PM
Life magazine when downhill from that cover!

BR
Title: Re: Milwaukee Midget
Post by: manta22 on August 23, 2013, 12:51:46 PM
I wonder if enough of those Abarths were produced to qualify as "production"?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2013, 01:05:19 PM
Mark, you're dating yourself here.  I mean -- Sophia Loren?  She's a tad on the elderly side, although still absolutely fine to see.  But - how does a sorta young guy even know about her?

Uhhmmm, refer to the next 3 replies, quoted below . . . . . .

This image was burned in my younger brain in 1966!  :-o

Sign me up for this team!  :cheers:

Class combined with beauty and elegance.

She is still a standard without any plastic.


FREUD

Life magazine when downhill from that cover!

BR

How much more do you need to know?   :-o

Forget the name change to Tony . . . . . . it's gonna be: Marcello!
Ciao, paisanos
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2013, 01:13:32 PM
I wonder if enough of those Abarths were produced to qualify as "production"?

Regards, Neil  Tucson, AZ

Apparently, they made enough for the various records to be accepted, by the FIA, and more importantly, the SCTA . . . . . . . .

Lots of funky bodywork from car to car though, when you start looking at photos of various "restored" examples.

It was quite the car in its' time.   Still is.   Especially when one can command $337,000.00 USD!!!!!!

Ciao!
Marcello
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 23, 2013, 01:20:20 PM
"...Forget the name change to Tony . . . . . . it's gonna be: Marcello!..."

Okay, but the next question is which Marcello?  There's M. Mastroiani, the Italian actor that played parts opposite Sophia Loren, and there's Marcello Escobedo, the proprietor of the Salt Flats Cafe (the truck stop's Mexican restaurant).

They don't look very much alike.  I don't have a photo of either right here to prove it.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2013, 01:27:19 PM
"...Forget the name change to Tony . . . . . . it's gonna be: Marcello!..."

Okay, but the next question is which Marcello?  There's M. Mastroiani, the Italian actor that played parts opposite Sophia Loren, and there's Marcello Escobedo, the proprietor of the Salt Flats Cafe (the truck stop's Mexican restaurant).

They don't look very much alike.  I don't have a photo of either right here to prove it.

Whoops!!   Need to think these things though!!     Ahhhhh, . . . . . . . . . . . . . . the first one!!

Ciao!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2013, 01:42:00 PM
I wonder if enough of those Abarths were produced to qualify as "production"?

Regards, Neil  Tucson, AZ

How do you want to read it?

"This class is limited to 2-seat production sports cars like the Corvette, Honda S-2000 or Fiero as
well as limited production cars
like the Factory Five Cobra manufactured by a recognized
automobile manufacturer intended for comfortable high-speed driving. A production rate of at
least 500 vehicles of the same model for sale to the general public is considered to meet the
requirements of a production automobile."

But it does not say that a minimum of 500 is required for limited production cars.

I'm wondering if I shouldn't campaign a Speedwell Sprite next year . . .
Title: Re: Milwaukee Midget
Post by: manta22 on August 23, 2013, 02:08:09 PM
Chris;

To me it means that "production" or "limited production" requires 500 examples must have been built. Otherwise, a Porsche 917/30 or Ferrari 512M would qualify.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Stan Back on August 23, 2013, 02:13:47 PM
Back to improvements . . .

Lowering -- yes.

Lighter gear oil -- yes.

And keep the front (disc?) brakes -- just disable them.  That way you don't have to screw around with them every run.  (Street Roadsters all have lights and horns, bet a lot of them don't work.)  As easy as it is for you to get in and out of it, I don't think you'll be making short hops to the store.  At 123 MPH, the back brakes ought to work in a mile.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2013, 02:25:59 PM
Neil, that's how I read it, too, but the example they give, the Factory Five cobra - I wonder if 500 of those have been produced.

500 is "considered", but not necessarily mandated . . .

 :?

A lot of one-off bodies were put on sports cars in the 50s and 60s.  Is it the chassis they are considering, or the whole package?

I don't really want to rebody the Midget, but I see enough ambiguity in the rule to raise a few questions.

Back to improvements . . .

Lowering -- yes.

Lighter gear oil -- yes.

And keep the front (disc?) brakes -- just disable them. 

Or switch to Bugeye drums?  :roll:
Title: Re: Milwaukee Midget
Post by: manta22 on August 23, 2013, 02:27:05 PM
Chris;

I agree with Stan but if you do keep both front & rear brakes you might be able to reduce parasitic power loss by backing off on the rear brake drum adjustment and removing the residual pressure valve (if it has one) so that there is no friction drag by the front calipers. Perhaps the front brake pads can be pushed back a little by making a little snakey "S" turn in the staging lane. It might make an extra pump on the brake pedal necessary but you would still retain your full braking capability.

Aerodynamics probably offers the best area for improvement, though.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Andy Cooke on August 23, 2013, 02:31:35 PM
I'm wondering if I shouldn't campaign a Speedwell Sprite next year . . .

surely you mean Midget Coupe?

http://www.jacobsmidget.com/history.html

I'm a bit late to the party here, but your latest dyno runs sounded just right, unlike the previous clip which sounded strained.. (accepting that this may just be sound quality).  Kudos to Fordboy and yourself for sorting out the valve train.

Andy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 23, 2013, 02:36:29 PM
I know, it's a car and not a bike, but when I'm trying to hit top speed on the bike I go through the hassle of prying the pads off the rotors - and then never use the brakes 'til I want to.  At SpeedWeek, for instance, I made four runs - and only used the brakes when putting the bike in the trailer after all of the runs.  It's easy on a bike going 200 -- pass the 5, roll out of the throttle, start sitting up about 160, fully erect at 130, be shifting down through the gears, turn our at about 50-60, get to the return road at less than 30 mph, then do a Fred Flintstone (dragging my feet) to come to a complete stop.  All of that happens and I turn out before the 6 - with no brakes.  Chris, maybe you can put a hatch in the tp of the car and stick your helmeted head up and into the breeze to slow you down and then, with the hole in the floor that you'll have to cut -- drag your (big) feet to come to the complete stop.

See how easy it is to run with absolutely no brake use? :-D
Title: Re: Milwaukee Midget
Post by: manta22 on August 23, 2013, 02:46:09 PM
Chris;

I suspect that Factory 5 has produced 500 examples; they are pretty popular.

In my case, for "modified sports", I started with an old kit car, a Mirage produced by Manta Cars of Santa Ana, CA. The SCTA committee researched the production of this model and concluded that it met the production requirements and let me that know some time ago.

In this case, the Mirage was a copy of a McLaren M8 Can-Am car but transformed it into a coupe instead of an open-cockpit. The "Modified" class has much more flexibility that your class But within those restrictions, you've done wonders.

Frankly, record-chasing has little attraction for me; I'd run Time Only if I had to. Everyone has their own goals. For me it is to drive a car that I built myself on the Bonneville Salt Flats.

You are so close to that record-- go for it! You have no idea how many people are rooting for you!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: manta22 on August 23, 2013, 02:49:13 PM
Jon;

"...then do a Fred Flintstone (dragging my feet) to come to a complete stop."

This brings to mind an old Jeff Millar cartoon in a Moldex crank ad-- "Dang!... burned out a set of insteps!"   :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Stan Back on August 23, 2013, 03:20:40 PM
I believe they've sold over 500 Factory Five kits -- but would bet there are not 500 completed.  Those projects seem to cost more and take more than the average guy counts on.
Title: Re: Milwaukee Midget
Post by: DND on August 23, 2013, 04:50:34 PM
Hi Chris

At 125  you should be able to just coast to a stop? and not hit the brake petal
Title: Re: Milwaukee Midget
Post by: Rob on August 23, 2013, 05:29:38 PM
There are proprietary springs available to hold the disc pads off in perpetuity but a little piano wire and some ingenuity should see you right for cheap in that department.

I never thought I'd ever utter these words but.. That little Fiat looks cool!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2013, 06:53:36 PM
Cool . . . Fiat . . .  :roll:

I'm having a tough time uttering that particular combination of words in a cogent sentence . . .  :|

Mark suggested I have the front discs ground with a few thousandths run out to knock the pads back.  If I had thought about that before I put the new front end on the thing, I'd have just kept the warped rotors!  :-D
Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2013, 08:28:33 PM
"This class is limited to 2-seat production sports cars like the Corvette, Honda S-2000 or Fiero as
well as limited production cars
like the Factory Five Cobra manufactured by a recognized
automobile manufacturer intended for comfortable high-speed driving. A production rate of at
least 500 vehicles of the same model for sale to the general public is considered to meet the
requirements of a production automobile."

But it does not say that a minimum of 500 is required for limited production cars.

I'm wondering if I shouldn't campaign a Speedwell Sprite next year . . .


"comfortable high-speed driving"  Now there's a debate in the works. :-D

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2013, 08:44:01 PM
"This class is limited to 2-seat production sports cars like the Corvette, Honda S-2000 or Fiero as
well as limited production cars
like the Factory Five Cobra manufactured by a recognized
automobile manufacturer intended for comfortable high-speed driving. A production rate of at
least 500 vehicles of the same model for sale to the general public is considered to meet the
requirements of a production automobile."

But it does not say that a minimum of 500 is required for limited production cars.

I'm wondering if I shouldn't campaign a Speedwell Sprite next year . . .


"comfortable high-speed driving"  Now there's a debate in the works. :-D

  Don

Don, are you trying to get me disqualified?  :-D

Actually, seeing as the seat sits farther back than stock, and a few inches lower, once I'm in, I fit easier in this one than I do behind the wheel of a stock Midget.

I doubt I could drive a stock Midget with the top up.
Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2013, 09:18:02 PM

"comfortable high-speed driving"  Now there's a debate in the works. :-D

  Don

Don, are you trying to get me disqualified?  :-D

[/quote]




Not at all, in fact I would vouch for the comfort and speed of a Midget, having slept in and spanked a VW with one.   :-D

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2013, 10:20:35 PM
Just drained the fuel.  I did my rookie run on my own fuel, emptied the tank, put 6 1/2 gallons in, and pulled 9 passes on 3.25 gallons. 

So now I've got $61.75 worth of racing fuel to mix with my next two tanks of gas in the MGB.

An expensive octane booster, to be sure, but with the supercharger, it lets me dial up the advance a few degrees and go chasing
unsuspecting S-2000s and Z4s. . . 

I usually don't catch 'em, but I stay in their rear view mirrors a lot longer than their owners expect.
Title: Re: Milwaukee Midget
Post by: JimL on August 23, 2013, 10:26:33 PM
Don...my mind flashed on a vision of a stock Midget, racing a stock Beetle, and both drivers falling asleep! :lol:

I bet I read your sentence wrong. :roll:
Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2013, 11:08:51 PM
Don...my mind flashed on a vision of a stock Midget, racing a stock Beetle, and both drivers falling asleep! :lol:

I bet I read your sentence wrong. :roll:


Jim, there was no sleeping during that race, the soft top tried to depart.  :-o

The sleeping was at a drive-in theater, whole different story.   :roll:

  Don
Title: Re: Milwaukee Midget
Post by: Stan Back on August 24, 2013, 11:09:30 AM
When I was 16, I could kick a TC's butt with a stock Model A.  At least across an intersection.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2013, 11:25:21 AM
When I was 16, I could kick a TC's butt with a stock Model A.  At least across an intersection.

Are you sure the TC wasn't hanging a left in the turn lane?  :-D
Title: Re: Milwaukee Midget
Post by: dw230 on August 24, 2013, 11:46:36 AM
Now that is funny

Stan,
Next time check your mirrors.

DW

Wine - no longer just a beverage, now a life style - 3 Steves Winery 2013
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 24, 2013, 12:32:42 PM
Midget,

For your permanent records.

5/30/2013 COLD leakdown test of 999cc BMC, post mega-dyno thrash:

Cylinder #           Reading            Leakage %            Source  
    1                             86/90                      4.5%                  rings/cylinders
    2                             84/90                      6.7%                  rings/cylinders
    3                             87/90                      3.4%                  rings/cylinders
    4                             86/90                      4.5%                  rings/cylinders



The consistency of this little engine is starting to amaze me - Why?  It's making 95.2 bhp/litre with high quality parts.  It should hang together if the oiling system continues to do its' job.

Valve clearance is still at spec.   Now that everything is stabilized and you have enough valve spring pressure to control the "effective mass" at the rpm you are using . . . . . . . .       Still think it might be too much valve spring pressure?

8/20/2013 Hot leak down test - after 10 runs at Bonneville, taken to 180 degrees this evening -

1                                 96/100                       4%
2                                 94/100                       6%
3                                 96/100                       4%
4                               96.5/100                      3.5%

I'm thinking I should just throw the fenders back on, quit my job, and drag it back for WOS . . .

Just don't tell Kate . . . .

Midget,

It appears that there is approximately a 1% improvement in leakdown % between cold measurements & hot measurements.   And although the results are OK, I wouldn't really label them as "good".   I would like to see the numbers "improved" for the your next assault @ B'ville.    Fact is that with numbers that low, you are giving away a bit of something you can't afford to lose.

Next engine rebuild should include, at a minimum:

1/   Diamond honing on an automatic honing machine with a deck plate torqued in place.
2/   Rings fitted at minimum end gap with a deck plate torqued in place.

Also to consider:

3/   perhaps a change in compression ring style for something that gives better "effective sealing".   (This might require a piston change.)

None of this should be done helter/skelter.   One of the regrets I have is the inability to get your C/Ratio up to where it needs to be, with the parts you are now using.   Getting the C/R up is going to mean a piston change, at the minimum.     And with the ultra high C/R's needed for BMC's to make respectable bhp, my experience is that a o-ringed block with a Coopers head gasket or a solid copper head gasket is going to be required.

The "Grenade" can be run as is, at this spec, at some other venues, probably with satisfying results.   If you are gonna knock off that Abarth however, some extra Shetland ponies might come in handy, in addition to the aero & drag reduction modifications.

The Abarth is running a one off engine deck lid.   Why can't you run a one off hardtop?   Just curious.

How goes the desalination?
 :cheers: :cheers: :cheers:
Marcello (currently re-engineering some MGB bits . . . . . . don't ask . . . . .)
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 24, 2013, 12:40:09 PM
I just found KaleCoAuto. The solution for many of your problems.
(http://kalecoauto.com/images/jrod.jpg)Johnson Rod
$28.99
You spoke, we listened! The long anticipated Johnson Rod has finally made an appearance! Bursting from our engineering bay, and three years in the making, this is most spectacular rod on the market. Not only is the Johnson Rod fully extendable, but it is also .5" greater in girth than any competitor's Johnson Rod. Please install Johnson Rod between 70-90f, as cold weather will cause it to contract.
(http://kalecoauto.com/images/710cap.jpg)710 Cap
$5.99
Having trouble locating a replacement 710 Cap? KaleCoAuto has an industry exclusive: The Chrome 710 Cap. The chrome finish provides that desired sparkle and shine to your otherwise dull engine bay.
(http://kalecoauto.com/images/pistonspring.jpg)Piston Return Spring
$54.99
KaleCoAuto has produced the highest quality piston return spring to date! High temperance chromed metal resists temperatures up to 300'f. KaleCoAuto piston return springs FORCE the pistons back into the motor, no longer relying on gravity! This effectively increases your revs, horsepower, and peak torque! You must buy one return spring per piston. Rotary engines require install of pistons for full compatibility. One per piston. Please specify if you are using a boxer motor!
(http://kalecoauto.com/images/LowerKit.jpg)Lowering Kit
$19.95
Some people spend hundreds - even thousands merely to lower their car! Some people even cut their springs - that is the wrong way to lower a car! Why bother with different bolt sizes and components, when KaleCoAuto's do-it-yourself lowering kit is a mere four piece kit! Installs in minutes, just insert one per tire and you'll be the envy of every lowrider in town! Now available in standard, chrome, and gold.
(http://kalecoauto.com/images/air.jpg)Seasonal Tire Air
$28.90
Everyone knows that temperature can have a great impact in your tire pressure. This is why you absolutely should use the correct air for your tires! For example, your car should usually have the tires set to 32psi. If you are using summer air in the summer, this is fine. However! If you use this summer air in the dead of winter, your may actually only be running at about 22psi! Each can will do one average sized tire. Sold in sets of 1 each.
Title: Re: Milwaukee Midget
Post by: Freud on August 24, 2013, 12:48:46 PM
That's why it's difficult to be a winner.

People like Dean have the time and money to find these newly released products.

There is no justice. With advantages like he has listed, success is in the future.

The only other consideration is if he releases this data just wonder what he is

holding back for his own success.

An example is this: does Rick Hendrick give Tony Stewart the same engines that Jimmy Johnson runs?

It's difficult to be a winner even if you cheat.

How frequently would you expect to find the specifications of a Johnson in an automotive parts list?

Only Dean nose.

FREUD
Title: Re: Milwaukee Midget
Post by: Stan Back on August 24, 2013, 02:26:47 PM
I got the X/Stock trophy from Colton to prove my pickup's killer speed.  (I was running outlawed 16" wheels, tho.)  Trounced a Willys station wagon in the finals (actually the same as the first round).  Beat a go-kart with a shucked chain and aced the X/Eliminator round, too.  Just the start of over thousands (hundreds?, tens?) of victories with Model As.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2013, 02:29:40 PM
I got the X/Stock trophy from Colton to prove my pickup's killer speed.  (I was running outlawed 16" wheels, tho.)  Trounced a Willys station wagon in the finals (actually the same as the first round).  Beat a go-kart with a shucked chain and aced the X/Eliminator round, too.  Just the start of over thousands (hundreds?, tens?) of victories with Model As.


Here's to the pride of maintaining brand loyalty!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on August 25, 2013, 06:06:56 AM
This responses in this build diary NEVER cease to amaze me.....ROTFLMAO!  :-o  :-D  :cheers:

Chris,
See you in a few hours!

Gregg

Currently in Wilmington, OH on our way to WoS!

Title: Re: Milwaukee Midget
Post by: fordboy628 on August 25, 2013, 03:02:04 PM
I'm wondering if I shouldn't campaign a Speedwell Sprite next year . . .

surely you mean Midget Coupe?

http://www.jacobsmidget.com/history.html

I'm a bit late to the party here, but your latest dyno runs sounded just right, unlike the previous clip which sounded strained.. (accepting that this may just be sound quality).  Kudos to Fordboy and yourself for sorting out the valve train.   Some serious work went into getting the valve train to fit in & getting it sorted out.    Lots of info many pages back in Midget's build diary.

Andy

Midget,

Many of the cars running in vintage/historic road racing are/or have updated/backdated bodywork and bodywork mods/add ons, etc.    Is this permitted by SCTA?    It seems to me that many of the cars running have been "optimized" to a particular configuration.    These 'Midget Coupes' exist/existed in numbers that probably match the one off bodied Abarths . . . . . . .

Just tiltin' mah head and lettin' the beer, er, thoughts pour out . . . . . . . .
 :cheers: :cheers: :cheers:
F/B-Tony-Marcello   (This is getting confusing . . . . .)
Title: Re: Milwaukee Midget
Post by: wisdonm on August 25, 2013, 03:12:09 PM
I told him last year to call it a '67 and get rid of the side marker lights and one windshield wiper mount.

I was also over ruled on an electric water pump. I wish we had dynoed that.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 25, 2013, 10:04:35 PM
I told him last year to call it a '67 and get rid of the side marker lights and one windshield wiper mount.

I was also over ruled on an electric water pump. I wish we had dynoed that.
True - the wisdom of Wisdonm was bypassed.

The rational was this -

My concern on the electric water pump was the electrical draw - the ignition needs were a worry, and there is no alternator.  If we go with a dry sump, that cog wheel on the water pump is looking more like a dry sump drive.  Calling it a '67 would have required a grill change.

That was my logic before I ran 118 and change.

In retrospect, I wasn't thinking it would be this close, but I keep looking at these Spridget Specials, and how no two Abarths look alike, and I'm thinking even a bit more radically than I was before.

Is this what happens to a man's mind when you get close?  :-D
Title: Re: Milwaukee Midget
Post by: Rob on August 25, 2013, 10:08:59 PM
Chris,

If you did it all in your first trip you wouldn't have a reasonable excuse to go back ;)

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: gkabbt on August 26, 2013, 07:28:53 AM
Chris,

GREAT catching up with you yesterday and seeing the Midget!
My pic of Austin and Piggy sitting on the Midget came out perfect.....LOL!  :-D
Lynda and I REALLY enjoyed the hospitality provided by you and Kate!  :cheers:

Gregg

Currently in Beerhaven, WI on our way to WoS!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2013, 07:59:48 AM
Chris,

GREAT catching up with you yesterday and seeing the Midget!
My pic of Austin and Piggy sitting on the Midget came out perfect.....LOL!  :-D
Lynda and I REALLY enjoyed the hospitality provided by you and Kate!  :cheers:

Gregg

Currently in Beerhaven, WI on our way to WoS!


The door is always open, Gregg.  Enjoy your Western Swing, and don't be strangers!
Title: Re: Milwaukee Midget
Post by: wisdonm on August 26, 2013, 09:06:09 AM
The '67 grill change, in my opinion, would also be beneficial. The grill bars are stamped into a piece of thin metal. You could control the amount of air entering the engine compartment by re-flattening those bars.

Did you remove the weather seal from the trunk? This will let out pent up interior air pressure.
Title: Re: Milwaukee Midget
Post by: salt27 on August 26, 2013, 09:09:59 AM
How about the '63 door handles ?  :-D
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 26, 2013, 02:33:20 PM

Midget, Marcello:
You’re so close--only need about 10% more.
Some ideas in addition to what has been suggested above.

Aero
Since closing the grill and/or radiator seem to be against the rules, fit a radiator with exceedingly close fin spacing or maybe some damaged fins.  Close off any other internal flow paths from behind the grille except maybe a “cold” air duct inlet for the engine airbox.
Lower the car, maybe a bit of rake, too.
Tire pressures?
Were the windows rolled up?

Power
In the dyno session I seem to recall that you just chose the better of the inlet and exhaust configurations that were at hand.  Both of these may respond to refinement and tuning for the generally hotter conditions at Bonneville.  What are the inlet and exhaust tract geometries at present?  Do they work together?
Icewater intercooler?
Front end toe minimized.
Slow down the water pump.  It’s probably cavitating at 8k anyway.
Title: Re: Milwaukee Midget
Post by: Crackerman on August 26, 2013, 04:09:07 PM
You built a duct to put fresh air into the air filter, what about building a plenum that houses filter and via the previous duct has high pressure air from in front of radiator cram into said plenum?
Title: Re: Milwaukee Midget
Post by: Stan Back on August 26, 2013, 06:10:47 PM
Lose the bumper guards.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 26, 2013, 07:25:31 PM
Getting the C/R up is going to mean a piston change, at the minimum.     And with the ultra high C/R's needed for BMC's to make respectable bhp, my experience is that a o-ringed block with a Coopers head gasket or a solid copper head gasket is going to be required.

Will investigate.


Many of the cars running in vintage/historic road racing are/or have updated/backdated bodywork and bodywork mods/add ons, etc.    Is this permitted by SCTA?    It seems to me that many of the cars running have been "optimized" to a particular configuration.    These 'Midget Coupes' exist/existed in numbers that probably match the one off bodied Abarths . . . . . . .


Dodgey on that one - most hardtops - MOST - were aftermarket, with no factory lineage.  Speedwell stuff was an exception, but then the distinction becomes between MG and Austin Healey - yeah, I know, I know . . .

The '67 grill change, in my opinion, would also be beneficial. The grill bars are stamped into a piece of thin metal. You could control the amount of air entering the engine compartment by re-flattening those bars.

Did you remove the weather seal from the trunk? This will let out pent up interior air pressure.

Grill must be unaltered, but back-dating is a possibility.  I'd have to re-register the car with SCTA.  There is a seal on the trunk, but it has been sealed off from the rest of the interior.  I do need to close up ALL body gaps.


Midget, Marcello:
You’re so close--only need about 10% more.
Some ideas in addition to what has been suggested above.

Aero
Since closing the grill and/or radiator seem to be against the rules, fit a radiator with exceedingly close fin spacing or maybe some damaged fins.  Close off any other internal flow paths from behind the grille except maybe a “cold” air duct inlet for the engine airbox.
Lower the car, maybe a bit of rake, too.
Tire pressures?
Were the windows rolled up?

Power
In the dyno session I seem to recall that you just chose the better of the inlet and exhaust configurations that were at hand.  Both of these may respond to refinement and tuning for the generally hotter conditions at Bonneville.  What are the inlet and exhaust tract geometries at present?  Do they work together?
Icewater intercooler?
Front end toe minimized.
Slow down the water pump.  It’s probably cavitating at 8k anyway.


Looking at radiator . . . er . . . ah . . . "treatments" . yeah, that's a good word.

We were at 35 psi except for the last day, when we bumped it up to 50.

Windows were up.

We're using the Maniflow 6 "  intake and the long center branch header, and that was a combination that gave us best HP.

I've asked about intercooling a normally aspirated engine in the tech questions before - nobody seems to have any experience with it.

1/8" toe - tracked straight and true.

It's not likely cavitating - we've slowed it down to a drive ratio of 0.5357/1 - about 30% of what a stock pulley would be spinning it.

You built a duct to put fresh air into the air filter, what about building a plenum that houses filter and via the previous duct has high pressure air from in front of radiator cram into said plenum?

Yes - that's a must-do - especially seeing as the exhaust and intake are on the same side of the engine.

Lose the bumper guards.

I'll send them to you, Stan - they'll look sharp on your roadster.


I just found KaleCoAuto. The solution for many of your problems.
(http://kalecoauto.com/images/jrod.jpg)Johnson Rod
$28.99
As if I'm not already tripping over myself getting in and out of this car.  :roll:
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 26, 2013, 08:26:36 PM


I just found KaleCoAuto. The solution for many of your problems.
(http://kalecoauto.com/images/jrod.jpg)Johnson Rod
$28.99
As if I'm not already tripping over myself getting in and out of this car.  :roll:
[/quote]

May haps the tripod effect will aid in egress, worth a shot.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 26, 2013, 09:02:31 PM
If I had a bumper . . .
Title: Re: Milwaukee Midget
Post by: Crackerman on August 26, 2013, 09:05:41 PM
If i am not mistaken, air travelling through the carb venturi with fuel atomizing will cool the charge significantly. I have never tested this, but do know alcohol carbs freeze up due to this effect.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 26, 2013, 09:06:31 PM
If I had a bumper . . .

No need.  They'd look great somewhat below the taillights on the Mercury.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2013, 12:20:36 AM
If i am not mistaken, air travelling through the carb venturi with fuel atomizing will cool the charge significantly. I have never tested this, but do know alcohol carbs freeze up due to this effect.

True, and during the dyno runs, you could touch the base of the carb, and it was significantly cooler.  The issue is that the air has such a short period of time to cool down from the atomized fuel that the cooling effect to the charge is diminished.  Additionally, the manifold is steel and the intake and exhaust ports are ~ 1/2 inch from each other, and actually share studs. 

Colder air from the front and possibly a fuel cool can might be of some help, but an anomaly with this set-up is that the car actually ran faster at higher temps and higher adjusted altitudes.  It's most likely an indication of the poor aero, but A series engines tend to produce more power when they are running on the hot side.

The header is wrapped to bring down the underhood temperatures.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 27, 2013, 12:51:22 AM
Have you re-thought fuel injection? Straighter inlet manifold runners and computer tune ability may give you enough of a power increase.

To lower the front end, just move the bottom spring perch to the bottom of the A-arm. Use longer grade 8 bolts and spacers until happy. Shortening the springs, with a cut off wheel, would be a more aero method.

Wrap the A-frames and springs with racers tape, if legal.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2013, 01:25:46 AM
Have you re-thought fuel injection? Straighter inlet manifold runners and computer tune ability may give you enough of a power increase.

Everything is on the table at this point.

To lower the front end, just move the bottom spring perch to the bottom of the A-arm. Use longer grade 8 bolts and spacers until happy.

That's what I've already done - it would be sitting about an inch higher if I had left it stock.  Longer spacers and bolts - that's the next step, but I'll need to take care of my wheel well clearance issue before I drop it any further.

I did stop by Bob Bleeds shop - he was out, but I want him to take a look at the panel alignment, the wheel wells, and get his input on tightening up gaps and creating tire clearance.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 27, 2013, 09:55:44 AM
Midget, Marcello:
You’re so close--only need about 10% more.
Some ideas in addition to what has been suggested above.

Aero
Since closing the grill and/or radiator seem to be against the rules, fit a radiator with exceedingly close fin spacing or maybe some damaged fins.  Close off any other internal flow paths from behind the grille except maybe a “cold” air duct inlet for the engine airbox.     Some of this has been done.   More attention will be devoted here.
Lower the car, maybe a bit of rake, too.   This has already been done, the max that was easily achieved.   More needs to be done.   MAY require shorter front tires to improve the rake . . . . .   Talking about lowering the front to the point where it's on the ground at launch, because of the high speed lift.
Tire pressures?    Probably should have been running the higher pressures all along . . . . .    Well, you learn as you go . . . . . .
Were the windows rolled up?    Yes.   Probably going to check if there is any lexan window deformation at speed.

Power
In the dyno session I seem to recall that you just chose the better of the inlet and exhaust configurations that were at hand.  Both of these may respond to refinement and tuning for the generally hotter conditions at Bonneville.   Undoubtedly true.   Have to get more experience with jetting the carb for the severe Density Altitude differences @ B'ville.   What are the inlet and exhaust tract geometries at present?    It's a non-standard combination for the engine's displacement, based on what is currently accepted as gospel for BMC's.   None of which I care about.   We made tuning choices based on dyno results . . . . .   Do they work together?    Yes and no, er, it's complicated.   I picked the inlet length for one peak torque rpm and the header primary length for another, slightly lower peak torque rpm.   I did this to flatten the torque curve and give a wider usable bhp curve.    Now that Midget has gotten a year with a bunch of good runs, and the car and concept have proven competitive, probably going to do a couple of things to raise the bhp output and narrow the useable power range.    One will be to tune the inlet and exhaust tracts to the rpm at top speed.   Probably narrow the working range from 2200/2000 rpm to 1700/1500 rpm.    With the close ratio gearbox he has, and the narrowed powerband, probably looking at a push start . . . . . .  
Icewater intercooler?   Definitely, on both fuel and inlet air, if legal in GT.
Front end toe minimized.   At factory minimum now, probably going to try less.     
Slow down the water pump.  It’s probably cavitating at 8k anyway.    Already done.   His original setup, (and what most Spridget racers use), spun the water pump at 13,000+ rpm at 8000 crank rpm.   As I'm sure you will agree, that's crazy.   Back in the build diary are photos of the gilmer belt setup I designed and machined to fit this application.    It uses a 3/8 pitch toothed belt with a 15/28 under drive ratio for a .5375 w/pump to crankshaft speed.    At 8000 crank rpm, 4286 water pump rpm.    I wanted to get it a bit lower, but 32.96% of the original water pump rpm is way better.    It also uses a wider than needed water pump pulley, so that an additional accessory drive can be fitted.    Say, uhmm, a dry sump oil pump . . . . . . .

Interested Observer,

All great ideas, some/most of which have been partially used.

Going to come up with a strategy for reducing potential brake drag.   Also going to reduce trans/diff losses by going to lighter synthetic lubricants coupled with lowered fluid levels.

I am confident that the Grenade's output can be raised to about 103/105 bhp reliably.   Since the 1310cc F/Prod SCCA engines are making 106/114 bhp/litre (depending on whose dyno numbers you believe . . .) we might be able to achieve that level.   Since the 999cc has better breathing capability coupled with lower flow demand, we might even do slightly better.    I want to remain realistic though, no Nascar or F/1 budget here . . . . .

As always, thanks for your thoughts.
 :cheers: :cheers: :cheers:
Back to Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 27, 2013, 04:37:01 PM
Back to improvements

And keep the front (disc?) brakes -- just disable them.  That way you don't have to screw around with them every run.  (Street Roadsters all have lights and horns, bet a lot of them don't work.)  As easy as it is for you to get in and out of it, I don't think you'll be making short hops to the store.  At 123 MPH, the back brakes ought to work in a mile.

A think that a driver controlled "line-loc" to the front brakes only would keep the pads backed off the discs.  (If this is allowed . . .)  Being able to control it from the driver's seat allows 4 wheel braking to slow the car in that last mile.   I think it was Hurst that originally made them.    Just a 12 volt solenoid valve for a hydraulic circuit . . . . . .    They are still listed by Summit/Jegs/etc . . . . . .

 :cheers:
Formerly Dragraceboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 27, 2013, 04:47:41 PM
How is it possible for this Corvette to be running in D/GT with this scoop and spoiler?   (photo in reply #13)

http://www.landracing.com/forum/index.php/topic,13087.msg231134.html#new

https://lh5.googleusercontent.com/-LYcaecSF8AU/UhT8vDIiNUI/AAAAAAAACRs/GWBUZEDjRus/w1239-h929-no/P1100005.JPG

Just asking.   Not trying to upset anyone.

Question Mark & the Mysterions
Title: Re: Milwaukee Midget
Post by: Tman on August 27, 2013, 05:52:50 PM
Yes, you can add springs to keep the pads off the disks. Tony/magoromic has discussed this in his threads
Title: Re: Milwaukee Midget
Post by: wisdonm on August 27, 2013, 07:34:59 PM
He's also got a double damned air dam.  ??? 

The standard answer in road racing would be "It's OK, it's a Corvette".
Title: Re: Milwaukee Midget
Post by: Tman on August 27, 2013, 07:39:26 PM
How is it possible for this Corvette to be running in D/GT with this scoop and spoiler?   (photo in reply #13)

http://www.landracing.com/forum/index.php/topic,13087.msg231134.html#new

https://lh5.googleusercontent.com/-LYcaecSF8AU/UhT8vDIiNUI/AAAAAAAACRs/GWBUZEDjRus/w1239-h929-no/P1100005.JPG

Just asking.   Not trying to upset anyone.

Question Mark & the Mysterions

"Air dams (4.CC.1) identical to factory optional equipment may be added"
Title: Re: Milwaukee Midget
Post by: Stan Back on August 27, 2013, 07:45:58 PM
But, but, but there's no need for front brakes on that car at the speed it's running.  Just internally disable them.  $0.00.
Title: Re: Milwaukee Midget
Post by: lsrjunkie on August 27, 2013, 07:48:21 PM
Great point Stan! I took the same advice from you on my car.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2013, 07:57:48 PM
You can run any class you want with anything you want.  It's just that if you wind up in impound, and it doesn't meet the book, don't count on getting into the record book.
Title: Re: Milwaukee Midget
Post by: Tman on August 27, 2013, 08:21:33 PM
But, but, but there's no need for front brakes on that car at the speed it's running.  Just internally disable them.  $0.00.

I agree Stan.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2013, 08:32:23 PM
Call me chicken, but I kinda like the idea of brakes. 

I'm thinking backdating to Bugeye drums and backing them way off.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 27, 2013, 08:58:05 PM
If yr gonna get a monkey to drive it take out all the "over and above" safety equipment you can, sheesh our car just has backs,it makes the Colonel nervous ,I'm fine with it........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2013, 09:27:08 PM
If yr gonna get a monkey to drive it take out all the "over and above" safety equipment you can, sheesh our car just has backs,it makes the Colonel nervous ,I'm fine with it........

It goes beyond stopping the car.  We put 400 miles on the Dodge dragging the Midget back and forth over 4 days.  The Dodge can stop on a dime, the Midget - not so much.  The easiest way to tow it I found was to keep a bit of brake on while in tow, which kept the rope from becoming slack and prevented me from slammin' into the tow vehicle.

Yeah, a longer tow rope, but the point is that in an emergency, it needs to stop as quickly as the tow vehicle.

A tow bar is questionable because the steering is severely limited and I don't think it would follow the tow vehicle well.

In the case of a tank, you're front is exposed, and it makes sense to keep the aero around the front tire clean.  Brakes on the front are of no aero concern with the Midget, and if I can keep 'em and be assured they aren't dragging, it's silly to get rid of them.

Yeah, I'm kinda stubborn on this one, but NASA used to send monkeys into space, and not all of them came back.  I want a better track record than that.   :wink:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 27, 2013, 09:57:37 PM
The Milwaukadonian fellow sez "Yeah, a longer tow rope, but the point is that in an emergency, it needs to stop as quickly as the tow vehicle."

Minus of course, the 80 feet of tow rope.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 27, 2013, 10:01:02 PM
If yr gonna get a monkey to drive it take out all the "over and above" safety equipment you can, sheesh our car just has backs,it makes the Colonel nervous ,I'm fine with it........

It goes beyond stopping the car.  We put 400 miles on the Dodge dragging the Midget back and forth over 4 days.  The Dodge can stop on a dime, the Midget - not so much.  The easiest way to tow it I found was to keep a bit of brake on while in tow, which kept the rope from becoming slack and prevented me from slammin' into the tow vehicle.

Yeah, a longer tow rope, but the point is that in an emergency, it needs to stop as quickly as the tow vehicle.

A tow bar is questionable because the steering is severely limited and I don't think it would follow the tow vehicle well.

In the case of a tank, you're front is exposed, and it makes sense to keep the aero around the front tire clean.  Brakes on the front are of no aero concern with the Midget, and if I can keep 'em and be assured they aren't dragging, it's silly to get rid of them.

Yeah, I'm kinda stubborn on this one, but NASA used to send monkeys into space, and not all of them came back.  I want a better track record than that.   :wink:

Ahem,

Let's see, monkeys (I believe you might mean chimpanzees) into space.   NO BRAKES on their rockets . . . . .   AND, they needed to achieve escape velocity . . . . . 11.2 Km/sec;  40,320 Km/hr  or ~ 25,000 Miles/hr.

Uhhmmm, just to make the math easy, say 125 mph is your goal.   Well the monkeys (chimps) went 20,000% faster than your goal, without brakes.   Well, maybe a parachute or two . . . . . .

Your speed goal seems a bit like the Newtonian cannonball experiment, example A, where the cannonball falls harmlessly back to Earth . . . . . . (Well, in an ideal situation . . . . . :roll:)

Just sayin' . . . . .
 :cheers: :cheers: :cheers:
Numbersboy

P.S.  This is what happens when a numbers guy spends the evening sampling "Oktoberfest" offerings.   Don't bother to admonish.   Mrs. Fordboy has made zero headway after a relationship of 43 years . . . . .       You have no chance . . . . . . .      Currently enjoying a Sam Adams "Oktoberfest"
 :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 27, 2013, 10:15:52 PM
The tow bar really is the way to go. The amount you scrub the tires on the salt will matter little even if the wheel never turns. If someone still rides in the car it's easy to follow the tow vehicle.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2013, 10:16:07 PM

Ahem,

Let's see, monkeys (I believe you might mean chimpanzees) into space.  

Rhesus Monkeys, Chimpanzees . . . any Simian that can open a beer bottle . . .

Tried the Avery Uncle Jacob's Stout yet?

Just make sure you have no plans for the rest of the day . . .
Title: Re: Milwaukee Midget
Post by: Jon on August 28, 2013, 07:00:45 AM
How about a sealed ram air system drawing from just in front of the windscreen if it has a grille there?
Do you have exhaust O2 logging data to fine tune your jetting?

cheers
jon
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2013, 07:51:30 AM
How about a sealed ram air system drawing from just in front of the windscreen if it has a grille there?
Do you have exhaust O2 logging data to fine tune your jetting?

cheers
jon

Jon, I think you're thinking of the MGB, which does have a cowl vent. 

It has an O2 gauge, but I'm not happy with its erratic display, nor am I happy with the logging function of the ignition/ecu module.  I wound up just reading plugs.
Title: Re: Milwaukee Midget
Post by: 38flattie on August 28, 2013, 08:13:02 AM
Chris, I sent you a couple of texts a few days ago with some ideas, but received no reply. Did you get them?

Out of curiosity, what RPM'S were you running at? I may have missed that post.
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 28, 2013, 08:20:05 AM
Brake drag - Is it even a problem?  How big?
Jack it up, do some spindown tests in the “normal” configuration and then some with the pads retracted or removed.  Then repeat the process.  Assess any difference.
Title: Re: Milwaukee Midget
Post by: 38flattie on August 28, 2013, 08:52:48 AM
Wisdonm -

I did get your text - just was busy.

No, we did not bring the 3.90 rear end - we ran the 4:22.  I doubt if the engine would have pulled the 3.90.  I was able to spool it up to ~9100, but the car hit the wall at 7,500 -7,600 in 4th - shy of our peak at 8,000.

I'm thinking I'd have had to turn 9,000 in third with the 3.90 to approach the 121 figure, which would have been off of the power band.

Chris, I just went back and found these numbers. IMHO, the answer lies here. Do what you can to get the aero a little better, to make it easier to pull the RPM's, but for what you need (3mph), I wouldn't get too exotic with it, as you are very limited.

Find those other 400 RPM's!!!!!
Title: Re: Milwaukee Midget
Post by: wisdonm on August 28, 2013, 09:51:49 AM
I still say electric pumps, plus fuel injection, are the way to go. Both for the water and the oil. These two pump changes should be worth a minimum of 5 ponys.

1. You need every pony that you can get.

2. The pumps are not that expensive (say $150 each) and can be mounted practically anywhere.

3. The weight of an extra battery may actually help traction and won't hurt top speed. I used an old fashion car battery to run mine for a whole day of road racing, without an alternator.

I don't know what the oil flow rate is for an A motor, but I do know:

1. a big block Chevy Hi Volume pump flows 21 GPM max.

2. a '71 VW oil pump flows < 5 GPM @ 6,000 rpm.

Title: Re: Milwaukee Midget
Post by: 38flattie on August 28, 2013, 10:04:35 AM
wisdonm, I agree with you!

I think Chris needs to get all of the NET HP possible, and manage the fuel/air, so that he can turn 8000 RPM's in 4th gear.

JMHO, but it looks like a manageable way to reach your goals, Chris! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2013, 10:19:26 AM

Chris, I just went back and found these numbers. IMHO, the answer lies here. Do what you can to get the aero a little better, to make it easier to pull the RPM's, but for what you need (3mph), i wouldn't get to exotic with it, as you are very limited.

Find those other 400 RPM's!!!!!

Buddy, I did get your texts - sorry, my phone is old school and difficult to return messages on.  I should have just called.

Dzus fasteners are in the works to replace the hood pins, but there was never a factory chin spoiler for this thing.

I'm thinking I'll have Bob and Jeff at Midwest Fabrication do some panel alignment and get the body right.

http://www.midwest-fabrication.com/#!home/mainPage

The gaps on this thing aren't what they should be, and I've had a tough time getting them right since the cage went in.  Bob and Jeff have seen a LOT of goofed up stuff over the years - I'm confident they can handle it.

Aero is the issue, but more power would be helpful.

There is a slight hole in the power band @ ~ 7600 . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5154_zps7708fb90.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5154_zps7708fb90.jpg.html)

. . . right where it stopped pulling in 4th.

I received an e-mail from David Vizard yesterday.  His past work with a similar A-series combination produced 105 bhp, and the best he had heard of was 109 - he didn't indicate where it was in the rev range, but this confirms Fordboy's thought that there's more to be had out of this donk.

But regarding the engine, all plans are on hold until after World Finals.  I want to be certain that the existing target is the one I'm aiming at.

I still say electric pumps, plus fuel injection, are the way to go. Both for the water and the oil. These two pump changes should be worth a minimum of 5 ponys.

1. You need every pony that you can get.

2. The pumps are not that expensive (say $150 each) and can be mounted practically anywhere.

3. The weight of an extra battery may actually help traction and won't hurt top speed. I used an old fashion car battery to run mine for a whole day of road racing, without an alternator.

I don't know what the oil flow rate is for an A motor, but I do know:

1. a big block Chevy Hi Volume pump flows 21 GPM max.

2. a '71 VW oil pump flows < 5 GPM @ 6,000 rpm.



I won't speculate as to how many hp are being gobbled up by oil and water circulation, but I agree - if we can remove those tasks from the engine itself, it would free up power to the wheels.

Cooling certainly isn't an issue - it was all I could do to get it above 180, and that's with a very slow turning pump drive set-up.

As to oil circulation, increasing the volume of oil rather than the pressure would be a huge plus.

EFI would be a help as well.  My experience with it is somewhat limited to a Holley ProJection set-up I did on my '65 Ford F100 about 20 years ago.  The results were impressive, though - instant throttle response, and on a warmed over 390 with an RV grind cam, Edelbrock manifold, cheap headers, a three speed and a 3:50 gear set, fuel economy jumped from 9 to 14.



Title: Re: Milwaukee Midget
Post by: Ron Gibson on August 28, 2013, 10:30:17 AM
Ok Geo, see where you are coming from. The window and top deals are by rule, not just class. They won't let you run. The prior suggestion of wire screen over radiator would be illegal or put you in GMS. 



1st Would someone explain to me how a (screen) in front of the radiator is illegal. I can see blocking off, not screen to keep salt out.

2nd If screens are illegal maybe more record holding/setting cars should be looked at and their records taken away.

end of mini rant
Ron
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on August 28, 2013, 11:46:45 AM
Fuel Injection provides much better atomization over carbs.
What air/fuel ratio are you running?

If you are going to keep the front brakes then you - Chris - are going to have to lose 40 lbs to make up for it.   :-o
Title: Re: Milwaukee Midget
Post by: Crackerman on August 28, 2013, 12:05:58 PM
Fuel Injection provides much better atomization over carbs.


i am going to have to disagree with this. maybe DIRECT injection at very high pressures, but not conventional fuel injection using mass produced (readily available) injectors at 45ish psi.
even MAYBE mechanical injection at high pressures such as alcohol dirt track and drag cars use.

electronic injection does have better control over air fuel ratios, driaveability and emissions, but hp to hp, would be near identical to a properly tuned carb. (timing has a more dramatic effect on trq and hp than afr does, its all about leverage on crankshaft at proper time/degrees)

if I recall correctly, for the fuel to atomize to droplets small enough to match that of a carburetor (make a vapor/ better atomiztion) the injector has to be placed something like 24 inches away from the back of the valve , vs the 6-10 inches a carb takes.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2013, 01:00:14 PM
Oddly enough, the recommendation based on Vizard's extensive dyno work and testing of these engines shows that a finely atomized A/F mixture produces less power in this engine.

As to the A/F ratio, my gauge - when it gave a reading - indicated between 9.2 and 21.4.

So that's why I checked plugs - and why I am looking for a new gauge.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 28, 2013, 04:46:56 PM
I guess I'm in a newly-found cantankerous mood (Right!).

But if I had my choice of stopping a 120 MPH car in a mile or mile and a half with 2-wheel brakes (considering letting off the gas goes directly to 100 MPH) in an area that doesn't have anything substantial I could hit within a mile or two . . .

and being towed 400 miles with an 80-ft. rope behind a car that can stop twice as fast as I can thru dangerous cross-over areas and thru a lot of drivers who don't know where they're going . . .

my first investment would be in a tow-bar (and benefitting of the air conditioned environment enjoyed in the tow vehicle).  And then I'd disable the race car front brakes.  Now the total investment might be up to $30 (materials included).

Stan
Title: Re: Milwaukee Midget
Post by: Tman on August 28, 2013, 05:15:52 PM
Lose the front calipers, add a tiny drag chute if you are worried. That thing will stop fine on the rears. I was watching tow setups this year and see that I WILL have a towbar for ease of use. We do OK with the rope and the pickup but it is a pain in the but t at times
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2013, 05:19:20 PM
I guess I'm in a newly-found cantankerous mood (Right!).


Alright, alright . . . geez . . . that's all we need is for Stan to turn this build diary into a new wellspring of cantankerotism.  :-D

Lose the front calipers, add a tiny drag chute if you are worried.

Now THAT would be the height of posing.

Trent - did you catch up with Gregg and Linda?

Seriously, I am grateful that so many of you want me to succeed - and I know that this is the motivation behind the comments.

It's a huge mental stumbling block for me to put together a car with weak brakes.  And yes, I know, there's nothing to hit out there.

Just let me sit and stew on it a while.

I'll put it on the table along with everything else I'm looking at.

And seriously - everybody - thank you.  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Sumner on August 28, 2013, 05:45:13 PM
....As to the A/F ratio, my gauge - when it gave a reading - indicated between 9.2 and 21.4.

So that's why I checked plugs - and why I am looking for a new gauge...

Congrats on what you have done with the car.  You should be very proud.

Whose air/fuel gauge are you using?  We put 2 of the....

(http://www.innovatemotorsports.com/products/images/MTXL_All_Web.jpg)

http://www.innovatemotorsports.com/products/MTXL.php (http://www.innovatemotorsports.com/products/MTXL.php)

...MTX-L Innovate gauges in the stude this year and so far I really like them.  Easy to read and easy to data log with other Innovate gear.  They have the wide band O2 controllers included with them so they are ready to use as a gauge or in a gauge/data logging situation.

I also agree, loose the front brakes and if the rears are disc pry the pads off before a run.  We should do the same.  We aren't looking for 3 mph at this point but you are and a little change might get it for you,

Sum
Title: Re: Milwaukee Midget
Post by: Sumner on August 28, 2013, 05:48:06 PM
One thing I forgot.  The cooler air at World Finals might also get you where you need to go.  If running SpeedWeek again I'd try and run first thing in the morning after record backups are done.  If you are in line the day before let cars past you so you are in line and ready to run first thing after backup runs,

Sum
Title: Re: Milwaukee Midget
Post by: hotrod on August 28, 2013, 06:15:39 PM
The one issue with pulling back the pads if you have to discipline yourself to not tap the breaks in line after the pads have been pushed back.

One other thing to consider if you are that close, is heaters on your engine and warm up procedure as well as Oil and gear box/diff so they are up to full operating temperature when you push off. Cold gear lube can cost a car as much as 40 hp on the dyno (high power Porsche with a cold transaxle).

At this point you are looking to reduce losses so look for all the small parasitic losses you can get rid of. Things like alternators radiator fans etc. can add up as well.

Do you have a windage tray in the engine or a deep oil pan to cut windage losses?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2013, 06:48:26 PM
....As to the A/F ratio, my gauge - when it gave a reading - indicated between 9.2 and 21.4.

So that's why I checked plugs - and why I am looking for a new gauge...

Congrats on what you have done with the car.  You should be very proud.

Whose air/fuel gauge are you using?  We put 2 of the....

(http://www.innovatemotorsports.com/products/images/MTXL_All_Web.jpg)

http://www.innovatemotorsports.com/products/MTXL.php (http://www.innovatemotorsports.com/products/MTXL.php)

...MTX-L Innovate gauges in the stude this year and so far I really like them. 

I'm using the innovate LC-1 and haven't been able to get a reliable reading out of it since day one.  I'm looking for an analog alternative.

Regarding the cooler air, this car produced better speed in hot, thin air, which indicates to me that it is the aero that is more of a problem than lack of power.  Speeds consistently increased as temp and adjusted altitude went up. 

The pan is rather deep - especially with respect to the very short stroke - 2.45 - but I'll be pulling the pan, and a crank scraper and windage tray would be a good idea.  As to the transmission, I'm running 10w30 Mobil 1, it has a close ratio set of straight cut gears, and it only takes 3 cups - there's not a lot of oil to sling in there.  I'll be changing out the 50 weight in the diff once I decide on a lighter alternative with good sheer properties.  No alternator, no fan on the radiator, other than an electric, which I never used, but helps block off some wind going into the radiator.

Maybe that's the ticket - two, big obstructive fans with oversized blades . . .
Title: Re: Milwaukee Midget
Post by: scrapiron aka Park Olson on August 28, 2013, 07:00:09 PM
All this talk about brakes,,jeeezz, it should be easy to make a simple tool to slip in  behind the wheel and twist/turn against the pull tabs of the pads,,,,,,,,,,,,,,,,but then again,,, it's been 30 years since I've
 seen a Midget brake caliper,,,, :roll:

Something like battery cable spreaders
Title: Re: Milwaukee Midget
Post by: Tman on August 28, 2013, 07:11:06 PM
I guess I'm in a newly-found cantankerous mood (Right!).


Alright, alright . . . geez . . . that's all we need is for Stan to turn this build diary into a new wellspring of cantankerotism.  :-D

Lose the front calipers, add a tiny drag chute if you are worried.

Now THAT would be the height of posing.

Trent - did you catch up with Gregg and Linda?

Seriously, I am grateful that so many of you want me to succeed - and I know that this is the motivation behind the comments.

It's a huge mental stumbling block for me to put together a car with weak brakes.  And yes, I know, there's nothing to hit out there.

Just let me sit and stew on it a while.

I'll put it on the table along with everything else I'm looking at.

And seriously - everybody - thank you.  :cheers:  :cheers:  :cheers:

Gregg and Linda are out here, did the Badlands today, I will see them tonight or tomorrow night.
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 28, 2013, 08:43:10 PM
Chris, I installed a MTX-L in camaro and have had no issues with it. I run it through the calibration before Amy makes runs at the strip. Just saying.

Frank
Title: Re: Milwaukee Midget
Post by: gkabbt on August 28, 2013, 10:02:12 PM

Gregg and Linda are out here, did the Badlands today, I will see them tonight or tomorrow night.

Chris, Yep, we are going down to see Trent tomorrow night.

Gregg

Currently in Rapid City, SD on our way to WoS!
Title: Re: Milwaukee Midget
Post by: Sumner on August 28, 2013, 10:39:42 PM
....I'm using the innovate LC-1 and haven't been able to get a reliable reading out of it since day one.  I'm looking for an analog alternative.

Regarding the cooler air, this car produced better speed in hot, thin air, which indicates to me that it is the aero that is more of a problem than lack of power.  Speeds consistently increased as temp and adjusted altitude went up.   . . .

Where is the O2 sensor for the LC-1 in relation to the end of the pipe and also the collector?  We didn't always have good readings with the LM-1 but it was not that far from the end of the pipe and it was also operating in high temps.  I had a heat sink on it that helped some.  They don't really like temps over 1000.  We bit the bullet and put the ....

(http://www.innovatemotorsports.com/xcart/image.php?productid=16148)

http://www.innovatemotorsports.com/xcart/product.php?productid=16148&cat=250&page=2 (http://www.innovatemotorsports.com/xcart/product.php?productid=16148&cat=250&page=2)

...expensive heatsink standoffs on the new turbo motor and so far that has worked great.  They are only about 9 inches from the turbo.  We have a second fitting further down the exhaust we can move to if the heat gets to much but getting near the end of the pipe can cause problems also.  We bought all of the new Innovate parts from Jerry at DIYautotune.  He is also a landspeed racer.

I'm wondering if the air/fuel ratio you are ending up with in the afternoon makes more HP.  If you could get the same ratio in the denser morning air you might make even more HP.  The Difference between 4500 air and 7000 air is about the same as 1 lb. of boost.  I'd hate to give that up if possible.  We have almost always done better in the morning air.

Good luck,

Sum
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 12:21:03 AM
....I'm using the innovate LC-1 and haven't been able to get a reliable reading out of it since day one.  I'm looking for an analog alternative.

Regarding the cooler air, this car produced better speed in hot, thin air, which indicates to me that it is the aero that is more of a problem than lack of power.  Speeds consistently increased as temp and adjusted altitude went up.   . . .

Where is the O2 sensor for the LC-1 in relation to the end of the pipe and also the collector?  We didn't always have good readings with the LM-1 but it was not that far from the end of the pipe and it was also operating in high temps.  I had a heat sink on it that helped some.  They don't really like temps over 1000.  We bit the bullet and put the ....

(http://www.innovatemotorsports.com/xcart/image.php?productid=16148)

http://www.innovatemotorsports.com/xcart/product.php?productid=16148&cat=250&page=2 (http://www.innovatemotorsports.com/xcart/product.php?productid=16148&cat=250&page=2)

...expensive heatsink standoffs on the new turbo motor and so far that has worked great.  They are only about 9 inches from the turbo.  We have a second fitting further down the exhaust we can move to if the heat gets to much but getting near the end of the pipe can cause problems also.  We bought all of the new Innovate parts from Jerry at DIYautotune.  He is also a landspeed racer.

I'm wondering if the air/fuel ratio you are ending up with in the afternoon makes more HP.  If you could get the same ratio in the denser morning air you might make even more HP.  The Difference between 4500 air and 7000 air is about the same as 1 lb. of boost.  I'd hate to give that up if possible.  We have almost always done better in the morning air.

Good luck,

Sum

Thanks, Sumner.

By the way - it's good seeing you active on the boards again!  :cheers:

The sensor is the standard issue Bosch unit that came with the gauge.  It's about 8 inches from the end of the tailpipe - I don't think heat was an issue, but the erratic reading was pretty useless.

I'm running leaded fuel, but I was doing the gauge reset before each run - to no avail.

The best speed was obtained after going to 165 jets and bumping up tire pressure.  We started with 180s, which is what we tuned with at 750 feet, and was adjusted after temp, humidity and barometric pressure, if I recall right, to 1,700.

It's possible I'm still too rich, or that the low air density actually put the engine into a better state of relative tune, but I can't judge from the gauge.

Either way, aero work will commence, and I'll figure out the gauge later.

And I'd prefer to run in cooler temps - it gets a tad warm in that little kipper can.  But as it sat this year, it appears as though the aero advantage of less dense air proves to provide better speed than the power of denser, colder air.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bonneville%202013/graph2_zps788378e7.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bonneville%202013/graph2_zps788378e7.jpg.html)

Logic dictates it shouldn't look like this, but this is the data I collected on my 9 competitive runs.
Title: Re: Milwaukee Midget
Post by: hotrod on August 29, 2013, 01:04:43 AM
That close to the end of the pipe can lead to reversion sucking fresh air into the pipe in between exhaust gas pulses and giving erratic readings.
One of the tricks used at emissions stations to get a border line car to pass emission tests is to pull the wide band probe out of the pipe a few inchs (the probe is about 18 inches long). Just those few inches closer to the end of the pipe can let enough fresh air to back flow and mix with the exhaust gases to give readings that are a bit leaner than the real values.

http://www.innovatemotorsports.com/resources/news3.php
Title: Re: Milwaukee Midget
Post by: Sumner on August 29, 2013, 01:42:57 AM
That close to the end of the pipe can lead to reversion sucking fresh air into the pipe in between exhaust gas pulses and giving erratic readings.
One of the tricks used at emissions stations to get a border line car to pass emission tests is to pull the wide band probe out of the pipe a few inchs (the probe is about 18 inches long). Just those few inches closer to the end of the pipe can let enough fresh air to back flow and mix with the exhaust gases to give readings that are a bit leaner than the real values.

http://www.innovatemotorsports.com/resources/news3.php

I agree that could be the issue.  Is it worse at low rpm or higher?

It would be interested in seeing the difference in HP required to run at one density level vs. another to deal with the difference in drag and the HP the more dense air has to offer.  Our na motors or just air pumps and rely pretty much on the atmospheric air pressure to move air into the cylinders.

The only advantage I've ever seen talked about running in thinner air aero wise is if you can make the HP up with boost such as a turbo and then they talk about air densities of 12,000 feet or more.  With the blower you can have the HP and the less dense air to run through at the same time.  My calculations might not be exact but I see about a 6-7 hp advantage of running in 4600 foot air vs. 7000 foot air with a 100 HP engine. 

I'm a firm believer in seeing what the air/fuel ratio is and a number of people now use that way more than egt to tune.  I'd figure out your gauge problem, it might be as simple as moving the O2 sensor up the pipe.  Good luck and I'll bet you get that record,

Sum
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 02:05:45 AM
This was the recommended placement after a phone call to the tech folks. 

It may well be operator error of some sort, but the exhaust column is better than 25 cubic inches after the sensor.  At 7,600 rpm, a reversion of catastrophic proportions would need to occur in order to draw sufficient air from the end of the tail pipe to give the kind of erratic reading I'm seeing - at all rev ranges.

It just never stops bouncing.

No, there's something else screwed up on this.



Title: Re: Milwaukee Midget
Post by: Andy Cooke on August 29, 2013, 03:28:01 AM
I'd try to get the LC1 working on the daily, just make a tailpipe extension for it.  It'll be wrong at idle but should be OK under way.  That being said, don't be too surprised if the LC1 is duff, we had a massive failure rate on them (might just have been a batch, but I wouldn't take the chance again).

I was reading about your running a total loss battery, you might want to consider adding a 2V Cyclon cell in series for anything voltage sensitive.

If you build a plenum would it be possible to choke it down on the dyno so that it's at Bonneville pressure, or would you need to do something with the exhaust too?  I think your carb references to the airbox? 

Andy
Title: Re: Milwaukee Midget
Post by: Crackerman on August 29, 2013, 08:51:09 AM
When i installed and ran my lc-1,
it was installed about 22" after the turbo outlet, on top of the pipe, and the only time i ever had issues was when i had an exhaust leak, or when leaded gas killed the sensor. it would bounce around like crazy during idle surge or "bounce" during a poor idle tune up. other than that, rock solid under way.

Even a small leak at the head flange, collector flange or any other slip joint can make things go erratic.
Wire grounds are also very important to accuracy.
Also, the wire from sensor to unit, and unit to gauge cannot be near or draped over any ignition cables or coils. that will throw it into observed "freak out" mode.
These are just observations i have found in my failures through the 5 years i owned and ran the same unit. but never had any failure of the unit itsself.
Title: Re: Milwaukee Midget
Post by: Sumner on August 29, 2013, 11:30:11 AM
I'd try to get the LC1 working on the daily, just make a tailpipe extension for it.  It'll be wrong at idle but should be OK under way.  That being said, don't be too surprised if the LC1 is duff, we had a massive failure rate on them (might just have been a batch, but I wouldn't take the chance again).

I was reading about your running a total loss battery, you might want to consider adding a 2V Cyclon cell in series for anything voltage sensitive.

If you build a plenum would it be possible to choke it down on the dyno so that it's at Bonneville pressure, or would you need to do something with the exhaust too?  I think your carb references to the airbox? 

Andy

The 2v battery in series is an interesting idea.  We run a separate battery for all our data logging as we don't have an alternator at the moment on the engine and the Innovate stuff can have problems if it drops out during cranking (the air/fuel will go back into the O2 sensor heater cycle),

I think the idea above about moving the LC-1 to a different vehicle is a good one to see if there is a problem with the unit or the exhaust system in the car that is making it run erratic,

Sum
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 11:56:52 AM
Sum, I like that idea, too.  I'm thinking I'll take it a step further and compare it with a stand-alone A/F meter I know to be correct.

Been thinking as to how to wire in the extra 2 volt battery.  It wouldn't need to go to the starter, so a separate circuit for the ignition would incorporate it in series with the 12 volt, and could be taken out of the circuit with a single throw, double pole switch or relay.  I'm thinking a separate 2V charger could also be incorporated - build that and the guts of a standard Century battery charger into a separate chassis, bolt it to the floor of the trunk and plug it all in with an EIC cable.

 :roll:

I'm thinking this is doable.

Could actually be kind of slick. 
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 29, 2013, 12:40:27 PM
Midget/Fordboy, a few thoughts--

Ground clearance - I’m not sure if FB was serious about the zero-clearance statement, but it would be wise to maintain at least 1/2-3/4” clearance.  You’re not always on a groomed course, and even that can have holes, ruts, ridges, etc.  It can also make trailer loading/unloading a challenge or, at least, a more ticklish operation.  Do you use alternate, larger diameter “transport” tires and wheels?  To avoid excessive aero pitch-up, just strap the front suspension.

Brakes - I’m with you--keep them until they are demonstrated to be a significant issue.  Check it out before the discs rust up.

Tow bars - generally result in a lot of salt being thrown onto the racer.  A decent length tow strap is pretty simple and effective.

Air/fuel - It is sometimes good to remember that these things are based on an oxygen sensor, and that they simply infer the mixture rate from the remaining oxygen.  Also, as I recall, they need to be pre-heated (electrically) to work properly, especially with leaded gas.  They can also cease to work well, or at all.  This may be at the root of your wildly varying readings.  Rather than a gauge, consider a data logging system to gather this info (as well as other useful information, revs, oil pressure, etc.) since there is nothing you are going to do about it during the run anyway.  With your wheelbase, you need to be looking down the road, not trying to read and remember gauge readings.

Body seams - While taping up the gaps is an easy thing to do to clean up the surface, that can’t be done, and at 120 mph one might question the effectiveness anyway.  Reworking the bodywork to neaten up the still existing gaps seems like a lot of work and expense for debatable benefit unless you have some really grievous misfits, or you just want to do it for aesthetic reasons.  See if you can get “Blue” to render an opinion.

Density altitude - Since aero drag is proportional to the air density, and presumably the power output is also proportional, academically, performance shouldn’t vary with DA.  I would suspect that the increased temperature may be producing better vaporization and/or a more advantageous inlet and exhaust “tuning” condition.

2V battery - are you saying that the 12V battery dips below 2V?  If not, and 2V is sufficient to avoid the problem, what is the problem?  A second (motorcycle?) battery would seem a lot simpler for data and instrumentation stability.
Title: Re: Milwaukee Midget
Post by: Tman on August 29, 2013, 02:51:04 PM
Our AEM A/F meter works like a charm. Plus I can bitch at Nate if I have an issue (not that I ever would!) :cheers:
Title: Re: Re: Milwaukee Midget
Post by: aut0m4tic on August 29, 2013, 02:59:45 PM
MM:
  Most of the problems I have had with the LC-1 were ground reference issues. Are your sensor/controller grounded to a common point with the gauge?  I run a megasquirt ecu on my daily driver and see lots of these issues resolved on their forums by proper grounding.  Just a thought.  I've run mine for several years on my turbo honda accord.  Might try a new sensor or updating/downgrading the firmware.  I have used 2 different firmware in mine and am ready to downgrade as the older seems to be more reliable.

Cory
Title: Re: Milwaukee Midget
Post by: Stan Back on August 29, 2013, 03:06:49 PM
Interested --

Usually agree with you --- but we run "whiskers" on the back bumper of our tow vehicle with tow bar.  Don't get any salt on the race car except on sharp turns -- it comes from the open front wheels on the roadster.

400 miles with a tow strap is not safe.  And a time-killer.  At a safe 10 MPH, that's 40 hours!
Title: Re: Milwaukee Midget
Post by: Tman on August 29, 2013, 03:08:02 PM
Interested --

Usually agree with you --- but we run "whiskers" on the back bumper of our tow vehicle with tow bar.  Don't get any salt on the race car except on sharp turns -- it comes from the open front wheels on the roadster.

400 miles with a tow strap is not safe.  And a time-killer.  At a safe 10 MPH, that's 40 hours!

We needed whiskers this year or a full width mudflap.
Title: Re: Milwaukee Midget
Post by: Sumner on August 29, 2013, 03:22:47 PM
We run a bar with full width mud type flaps on the tow vehicle and it works great.

The 2 volt battery is interesting, but a second motorcycle battery is much easier to put in and recharge between runs.  We have a small charger on ours and a larger charger on the main battery.  Works very well.

Are you data logging the LC-1 along with a gauge?  I'd for sure data log it.  The MTX-L have large readable numbers and green, yellow and red lights around the perimeter that you can program to come on at different air/fuel ratios, but at speed you don't have enough time to always look at those or remember them.  I had no problem watching them on the D license run and some of the C but later not really.

You are probably WOT most of the time, but for cars that get in and out of the throttle during the run and can't run full throttle in the lower gears data logging the TPS to correlate with the air/fuel is pretty much a given and if the car is blown then the boost is also real important to make decisions on which way to go with the fuel.  You can't count of the driver to give you accurate info on any of those at speed,

Sum
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 29, 2013, 04:59:39 PM
Midget, Marcello:
You’re so close--only need about 10% more.
Some ideas in addition to what has been suggested above.

Aero
Since closing the grill and/or radiator seem to be against the rules, fit a radiator with exceedingly close fin spacing or maybe some damaged fins.  Close off any other internal flow paths from behind the grille except maybe a “cold” air duct inlet for the engine airbox.     Some of this has been done.   More attention will be devoted here.
Lower the car, maybe a bit of rake, too.   This has already been done, the max that was easily achieved.   More needs to be done.   MAY require shorter front tires to improve the rake . . . . .   Talking about lowering the front to the point where it's on the ground at launch, because of the high speed lift.
Tire pressures?    Probably should have been running the higher pressures all along . . . . .    Well, you learn as you go . . . . . .
Were the windows rolled up?    Yes.   Probably going to check if there is any lexan window deformation at speed.

Power
In the dyno session I seem to recall that you just chose the better of the inlet and exhaust configurations that were at hand.  Both of these may respond to refinement and tuning for the generally hotter conditions at Bonneville.   Undoubtedly true.   Have to get more experience with jetting the carb for the severe Density Altitude differences @ B'ville.   What are the inlet and exhaust tract geometries at present?    It's a non-standard combination for the engine's displacement, based on what is currently accepted as gospel for BMC's.   None of which I care about.   We made tuning choices based on dyno results . . . . .   Do they work together?    Yes and no, er, it's complicated.   I picked the inlet length for one peak torque rpm and the header primary length for another, slightly lower peak torque rpm.   I did this to flatten the torque curve and give a wider usable bhp curve.    Now that Midget has gotten a year with a bunch of good runs, and the car and concept have proven competitive, probably going to do a couple of things to raise the bhp output and narrow the useable power range.    One will be to tune the inlet and exhaust tracts to the rpm at top speed.   Probably narrow the working range from 2200/2000 rpm to 1700/1500 rpm.    With the close ratio gearbox he has, and the narrowed powerband, probably looking at a push start . . . . . .  
Icewater intercooler?   Definitely, on both fuel and inlet air, if legal in GT.
Front end toe minimized.   At factory minimum now, probably going to try less.      
Slow down the water pump.  It’s probably cavitating at 8k anyway.    Already done.   His original setup, (and what most Spridget racers use), spun the water pump at 13,000+ rpm at 8000 crank rpm.   As I'm sure you will agree, that's crazy.   Back in the build diary are photos of the gilmer belt setup I designed and machined to fit this application.    It uses a 3/8 pitch toothed belt with a 15/28 under drive ratio for a .5375 w/pump to crankshaft speed.    At 8000 crank rpm, 4286 water pump rpm.    I wanted to get it a bit lower, but 32.96% of the original water pump rpm is way better.    It also uses a wider than needed water pump pulley, so that an additional accessory drive can be fitted.    Say, uhmm, a dry sump oil pump . . . . . . .

Interested Observer,

All great ideas, some/most of which have been partially used.

Going to come up with a strategy for reducing potential brake drag.   Also going to reduce trans/diff losses by going to lighter synthetic lubricants coupled with lowered fluid levels.

I am confident that the Grenade's output can be raised to about 103/105 bhp reliably.   Since the 1310cc F/Prod SCCA engines are making 106/114 bhp/litre (depending on whose dyno numbers you believe . . .) we might be able to achieve that level.   Since the 999cc has better breathing capability coupled with lower flow demand, we might even do slightly better.    I want to remain realistic though, no Nascar or F/1 budget here . . . . .

As always, thanks for your thoughts.
 :cheers: :cheers: :cheers:
Back to Fordboy

Midget/Fordboy, a few thoughts--

Ground clearance - I’m not sure if FB was serious about the zero-clearance statement, but it would be wise to maintain at least 1/2-3/4” clearance.  You’re not always on a groomed course, and even that can have holes, ruts, ridges, etc.  It can also make trailer loading/unloading a challenge or, at least, a more ticklish operation.  Do you use alternate, larger diameter “transport” tires and wheels?  To avoid excessive aero pitch-up, just strap the front suspension.

Brakes - I’m with you--keep them until they are demonstrated to be a significant issue.  Check it out before the discs rust up.

Tow bars - generally result in a lot of salt being thrown onto the racer.  A decent length tow strap is pretty simple and effective.

Air/fuel - It is sometimes good to remember that these things are based on an oxygen sensor, and that they simply infer the mixture rate from the remaining oxygen.  Also, as I recall, they need to be pre-heated (electrically) to work properly, especially with leaded gas.  They can also cease to work well, or at all.  This may be at the root of your wildly varying readings.  Rather than a gauge, consider a data logging system to gather this info (as well as other useful information, revs, oil pressure, etc.) since there is nothing you are going to do about it during the run anyway.  With your wheelbase, you need to be looking down the road, not trying to read and remember gauge readings.

Body seams - While taping up the gaps is an easy thing to do to clean up the surface, that can’t be done, and at 120 mph one might question the effectiveness anyway.  Reworking the bodywork to neaten up the still existing gaps seems like a lot of work and expense for debatable benefit unless you have some really grievous misfits, or you just want to do it for aesthetic reasons.  See if you can get “Blue” to render an opinion.

Density altitude - Since aero drag is proportional to the air density, and presumably the power output is also proportional, academically, performance shouldn’t vary with DA.  I would suspect that the increased temperature may be producing better vaporization and/or a more advantageous inlet and exhaust “tuning” condition.

2V battery - are you saying that the 12V battery dips below 2V?  If not, and 2V is sufficient to avoid the problem, what is the problem?  A second (motorcycle?) battery would seem a lot simpler for data and instrumentation stability.


Interested Observer,

Just talking about launching from the deck.    I like your idea of 1/2" to 3/4" of front ground clearance, coupled with limiter "straps/cables/chains" better.   Trailer loading/unloading is already a "pita", just as it is.   Probably going to have to go the "transport" wheel & tire route . . . .

I'm also with you on keeping the brakes, but definitely want to eliminate any "drag", with a system of some sort to push the pads/pistons back a smidge.   Currently thinking about Tony's (Maguromic) simple s/s spring setup.

Tow strap, tow bar, whatever gets the job done.   But, I wasn't there to brush the salt off, either.   Salt with my frozen Margarita?  Why yes, thank you!!    Salt with my suds?  Ahh, not so much . . . . .

I favor data logging, but I'm not the one popping for it.   IMHO, drivers have too much to do at speed, and my pro racing experience is that they can't provide enough accurate data for analysis and preserve their behinds.    I'm a disciple of Norbert Singer, I want to keep the driver's job humanly possible.

Unsure at this point what is going on with A/F ratio.   Good sensors and data logging would help to solve that problem, but, from experience, I am reluctant to tune for A/F, based on only an oxygen sensor.    I would like to collect some of the other data you have suggested, (as well as a couple of other things), and the data logging is the best way to accomplish this.

Some of the body fit could use a bit of help.   After all, it's a Brit kit car.

I agree with you on the density altitude and thought the car would be faster in the cool of the morning.    However, it's undeniably faster in the heat of the afternoon, (approx. 3 mph!) so we are missing something important here.    Could be any one of a number of things.

I favor a second small 12V battery as well.  I am devoted to the KISS principle . . . . . .     besides, it's an LSR car, not the Space Shuttle.    I think the suggestion to add a 2V
battery in series to the existing system, is to keep B+ voltage for the ignition from falling below 12.0 volts.     Some electronic ignitions don't work reliably below 12.0 volts, as I am sure you are aware.

Thanks for your thoughts.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: hotrod on August 29, 2013, 06:04:12 PM
Quote
I agree with you on the density altitude and thought the car would be faster in the cool of the morning.    However, it's undeniably faster in the heat of the afternoon, (approx. 3 mph!) so we are missing something important here.    Could be any one of a number of things.

In theory engine power should change at about 1/(the square root of the absolute inlet air temperature change)
Air drag drops with the air density

Power required goes up at the cube of the speed change. This implies that in hot temps you are likely making more power along with the lower aero drag from air density as power required to go faster increases faster than power drops due to inlet temp changes.


Intake tuning will change with intake air temp change, the tuning will move toward higher rpms as air temp increases. Perhaps your intake is moving the torque peak up the rpm range slightly in the heat giving higher average power.

Fuel density will change slightly with ambient temp if the fuel has time to stabilize at the new temp (and is not some how controlled for temp like running through an ice bath).

Rolling resistance on the tires and wheel bearings should also drop with increasing temps.

If you have the data, see if your shift points change (time in each gear) between the cold and warm runs, you might be getting into better gears earlier on the hot runs or something so you have more time to pull the long gears.

Interesting puzzle will be fun to see what the key variable turns out to be.
Title: Re: Milwaukee Midget
Post by: Captthundarr on August 29, 2013, 06:55:25 PM
Chris, I don't mean to beat a dead horse on the A/F thing but how far is 8" form the end of the tail pipe from the head pipes collector? My experience has been to have the sensor with in 12" of the collector to keepthe sensor heat up.
Title: Re: Milwaukee Midget
Post by: jdincau on August 29, 2013, 07:40:22 PM
Take a look at this and see if there is an answer
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 07:45:25 PM
Chris, I don't mean to beat a dead horse on the A/F thing but how far is 8" form the end of the tail pipe from the head pipes collector? My experience has been to have the sensor with in 12" of the collector to keepthe sensor heat up.

Worry not about extinct equine flailing. 

My question regarding the placement of the O2 sensor to the guy I got ahold of was regarding the heat issue.  My exhaust is wrapped in order to keep heat out of the passenger compartment.  This also keeps the exhaust hotter longer while in the pipe.  His suggestion for placement was based on the heat, the pipe diameter and the engine speed I intended to run.

I guess the end result is - something's not working.

I'll figure it out. 
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 29, 2013, 08:02:16 PM
Take a look at this and see if there is an answer

There's a lot of good information in that PDF.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: jdincau on August 29, 2013, 08:41:11 PM
And if I remember correctly AEM told me to put the sensor at least 18 inches from the end of the pipe
Title: Re: Milwaukee Midget
Post by: jdincau on August 29, 2013, 08:54:06 PM
How much does it bounce? Sitting at the start line mine varies from 9.56 to 14.51. Pulling down the course the trace can go from 13.00 to 12.69 in a half of a second. The trace is not a line on the graph but a fuzzy band about .3 wide.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 09:17:51 PM
How much does it bounce? Sitting at the start line mine varies from 9.56 to 14.51. Pulling down the course the trace can go from 13.00 to 12.69 in a half of a second. The trace is not a line on the graph but a fuzzy band about .3 wide.

It'll go from 9 to 17 to 14 to 12 to 19, all within a couple of seconds, constantly jumping regardless of load or throttle position.

Ground is solid, BUT, it is grounded to the same ground bolt as the coil - albeit on the other side of the firewall.  It is shielded, but yes, proximity can have a huge effect on inexpensive electronic devices.

As to data logging, I'm using the XDI 2 ignition, which can record sessions if the computer is hooked up, but I haven't been able to get it to save.  I can observe knock and if I wire the A/F sensor to it, I'd be able to observe that as well in real time, but the record function has been problematic since the second chassis dyno session last September.

Many of these issues have been overlooked because the engine spends more time on the engine dolly than it does between the fenderwells.  The last year was spent developing the engine as a subsystem, rather than the car as a unit, so the chassis related engine issues, such as the A/F gauge and the logging issue have gone unresolved.
Title: Re: Milwaukee Midget
Post by: hotrod on August 29, 2013, 09:21:04 PM
If you suspect noise on the ground side aside from the obvious of moving the ground point, or giving it a direct ground path to the battery, you can also try putting a ferrite choke filter on the ground line. You can get them from radio shack as clamp on devices. The strongly inhibit AC signals on a DC wire.

Similar to:
http://www.radioshack.com/product/index.jsp?productId=2103222
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 09:36:12 PM
If you suspect noise on the ground side aside from the obvious of moving the ground point, or giving it a direct ground path to the battery, you can also try putting a ferrite choke filter on the ground line. You can get them from radio shack as clamp on devices. The strongly inhibit AC signals on a DC wire.

Similar to:
http://www.radioshack.com/product/index.jsp?productId=2103222

Or I can just grab one from work - I manage an AV department.  :-D

One of the things I plan to do is to pull the entire dash and set up all of the electricals in a more logical configuration.  I've attempted to use the switch placements and gauge cut-outs in the stock dash, but a clean sheet of paper will make troubleshooting a lot easier.
Title: Re: Milwaukee Midget
Post by: lsrjunkie on August 29, 2013, 09:51:27 PM
MM, I talked at length, with Buddy aka 38flattie about voltage supply to the car while running. One thing that he does is run two separate batteries. One for starting, gauges,etc. and another dedicated unit for the ignition system. Granted, you don't have a forced induction engine, but this may help any voltage problems in the system. I plan on incorporating the same system in my car.

As far as O2 sensors go, and I may have missed it earlier in the post, but what type of sensor are you using? A heated sensor is much more accurate than one that relies on the exhaust temp to keep it warm. New stuff uses a heated sensor to get the system into closed loop faster for emissions, and keeping the catalytic converter hot, but a heated sensor could give you the info you need almost immediately. As for using an O2 to gauge A/F ratio... I believe there are better ways to do that. IMHO exhaust gas temp is a very good indicator of A/F mix.

Just a country boy from western Colorado's opinion.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 10:07:01 PM

Just a country boy from western Colorado's opinion.

Well Boy, Howdy - we can talk threshing machines Holsteins another day - BUT -

It's a Bosch piece - it has a heating element - I think it's probably GM spec, but it came with the gauge.

I have a pair of EGT bungs welded to the headers.  I'm beginning to think I need to uncork those.
Title: Re: Milwaukee Midget
Post by: Sumner on August 29, 2013, 10:28:42 PM
EGT's are important and we run one on each bank and they can tell you about air/fuel but a quality air/fuel sensor/gauge like the innovate ones that can compensate for altitude and such will tell you what your air/fuel is to the tenth.  They use a heated wide band O2 and they control that wide band.  It is the controller that is the important part of getting a good air/fuel reading.

If you don't have EGT's on every cylinder do you know if it is the one that will run the leanest?  What reading is acceptable for your engine?  How far should it be from the head?  What reading is comparable to what air/fuel ratio.  I find air/fuel to give us lots better data to tune with as we can see what it is under any condition at any time of the run.  Data logging isn't cheap but it is way cheaper than replacing a blown motor.  Most modern tuners that now have good air/fuel reading capabilities use that more than the EGT readings which is pretty much all they had to use before reliable/accurate wide band O2 reading was possible.

Not to say you still can't blow one up but taking a cautions approach (very rich) approach with air/fuel and looking at the data kept our old motor alive for a lot of runs/years and it set 2 records.  Without data logging I'll bet we would of blown it up at least once.

Now for some sobering data and you can check me on it here....

http://www.mountaincanyonflying.com/DA%20Workbook.pdf

If you arrive on the salt at about 4500 feet with a 120 HP motor and it is 'standard temperature', 43 F or 6 C your motor is going to make 104 HP  :cry:.

Now the temp is a more realistic SpeedWeek temp in the morning of 75 F and the density altitude has gone up and your 120 HP motor is going to make 97.2 HP.

Later in the afternoon with a 95 F temp and an even higher DA of over 7000 feet it is only going to make 93.4 HP.

If you are running faster in the hot air then something else is going on and I don't think it is aero,

Sum
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2013, 11:03:18 PM
If you don't have EGT's on every cylinder do you know if it is the one that will run the leanest?  What reading is acceptable for your engine? 


Well, there's the rub.

I'm running a Weber DCOE.

The engine has 2 intake ports.

It has 3 exhaust ports.

Typically on SCCA and vintage race cars, they take the temp on the outside 2 pipes and pray there isn't an issue on the 2 and 3 cylinders.  An EGT on the center pipe would be hard to judge, because you wouldn't necessarily know which, if either cylinder was running hot or cold, and it wouldn't necessarily mirror the outside pipes.

That's why I went with the O2 sensor and jetted conservatively on the rich side to start.  The plugs looked good, and no autopsy needed to be performed.

Let's face it - this BMC lump has more in common with a GMC 6 or a Buick Straight 8 than any modern engine.

The block has been tapped for a knock sensor, which feeds info to the ignition.

I don't doubt your numbers, Sum.  We pulled 95.1 on the dyno, and probably left 10 in Milwaukee going to Utah.  That it went as fast as it did is still one of the most pleasant surprises I've ever had.

Title: Re: Milwaukee Midget
Post by: Sumner on August 30, 2013, 12:59:15 AM
............... We pulled 95.1 on the dyno, and probably left 10 in Milwaukee going to Utah. ....

The facts of life for everyone that doesn't have a blower of some kind  :cry:

........
  That it went as fast as it did is still one of the most pleasant surprises I've ever had.....

The rewards of doing a good job  :-),

Sum
Title: Re: Milwaukee Midget
Post by: Andy Cooke on August 30, 2013, 03:20:27 AM
I favor a second small 12V battery as well.  I am devoted to the KISS principle . . . . . .     besides, it's an LSR car, not the Space Shuttle.    I think the suggestion to add a 2V
battery in series to the existing system, is to keep B+ voltage for the ignition from falling below 12.0 volts.     Some electronic ignitions don't work reliably below 12.0 volts, as I am sure you are aware.
[/quote/]

I originally added the 2V to make an early AFR sensor work, there weren't enough volts without an alternator for the heater to work correctly.  However, the electrical power jump from 11.5V to 13.5V is massive (power = V^2/R) so the extra volts give me the power that I need for my fuel pump, and the faster injector switching times that my engine needs (I'm turbo and injection).  I'm also devoted to KISS, and won't have anything on my race car that doesn't have to be there :)

Andy
Title: Re: Milwaukee Midget
Post by: Crackerman on August 30, 2013, 08:41:20 AM
is there anything prohibiting you from running another head? something crossflow and japanese or korean from one of their small .8-1.3L engines? sohc or dohc? or are you limited by class rules on using the BMC piece?
blocking all passages via heagasket and cooling the block and head seperately would be doable if the bore spacing and head bolt pattern were somewhat similar... and i imagine 15-30hp would be feasible and easier to track what is happening in every cylinder.

this is not an easy solution, merely me putting bad thoughts out there for others to pick up.
(swapping a dodge neon 2.0dohc head onto the lowly mopar 2.2, or 2.5 turbo engines is worth around 75 hp without much other work, based on sheer flow alone)
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 30, 2013, 09:21:15 AM
Quote
I agree with you on the density altitude and thought the car would be faster in the cool of the morning.    However, it's undeniably faster in the heat of the afternoon, (approx. 3 mph!) so we are missing something important here.    Could be any one of a number of things.

In theory engine power should change at about 1/(the square root of the absolute inlet air temperature change)
Air drag drops with the air density

Power required goes up at the cube of the speed change. This implies that in hot temps you are likely making more power along with the lower aero drag from air density as power required to go faster increases faster than power drops due to inlet temp changes.


Intake tuning will change with intake air temp change, the tuning will move toward higher rpms as air temp increases. Perhaps your intake is moving the torque peak up the rpm range slightly in the heat giving higher average power.

Fuel density will change slightly with ambient temp if the fuel has time to stabilize at the new temp (and is not some how controlled for temp like running through an ice bath).

Rolling resistance on the tires and wheel bearings should also drop with increasing temps.

If you have the data, see if your shift points change (time in each gear) between the cold and warm runs, you might be getting into better gears earlier on the hot runs or something so you have more time to pull the long gears.

Interesting puzzle will be fun to see what the key variable turns out to be.

Seems like the only way to know for sure is to go the data logging route.    Midget would need to log some vital and some esoteric info.    Looking more and more like some Brewery is going to have to pony up for sponsorship dollars . . . . . . . .

Hope this doesn't mean I have to drink American Pale Lager . . . . . . . whatever . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2013, 10:19:13 AM
is there anything prohibiting you from running another head? something crossflow and japanese or korean from one of their small .8-1.3L engines? sohc or dohc? or are you limited by class rules on using the BMC piece?



It's a production class, and I have to use a BMC "production" head or aftermarket equivalent.

That said, the jury is still out on some very esoteric 7 port cross-flow heads complete with BMC casting numbers.  The problem with those pieces is that they are rare, expensive, and not very dependable.

Last year, the Kiwis brought up a Mini Cooper with a BMW DOHC 4 valve fitted to it.  That immediately throws it into modified.

The best alternative that is obviously legal would be to destroke a 1.1 dohc Rover K-series engine - an option I'm considering, but for 2-3 years down the road.

The rules for GT, which allow for swaps, are clearly ambiguous and ambiguously clear.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 30, 2013, 10:31:45 AM
If you don't have EGT's on every cylinder do you know if it is the one that will run the leanest?  What reading is acceptable for your engine?  How far should it be from the head?  What reading is comparable to what air/fuel ratio.  I find air/fuel to give us lots better data to tune with as we can see what it is under any condition at any time of the run.  Data logging isn't cheap but it is way cheaper than replacing a blown motor.  Most modern tuners that now have good air/fuel reading capabilities use that more than the EGT readings which is pretty much all they had to use before reliable/accurate wide band O2 reading was possible.

Sum

I'm pretty sure EGT is in the mix for the next outing.

Not to say you still can't blow one up but taking a cautions approach (very rich) approach with air/fuel and looking at the data kept our old motor alive for a lot of runs/years and it set 2 records.  Without data logging I'll bet we would of blown it up at least once.

Sum

Given all the previous engine issues, the main goal this time around was to have a stone reliable, reasonably powerful engine for the donk.   Nobody was certain the body shape would allow competitive speeds for the class, given that the fastest stock bodied BMC up till now, was only 108+ mph.    Top speed potential was going to make or break the project, and everyone is happy that the car ran 118+ mph.    Woulda been happier with a record, but all things considered . . . . . . .

If you are running faster in the hot air then something else is going on and I don't think it is aero,

Sum

I'm not sure what is going on and data logging is probably the only way to be sure . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: lsrjunkie on August 30, 2013, 10:36:35 AM
No matter how things shake out, I think some sort of data logging will take a lot of the mystery out of things.

A friend of mine had a very good point concerning small engines. Simply put, the fact that you are getting that much power out of an engine that displaces enough air to roughly fill three beer cans is absolutely amazing!

That being said I need to get out and slop the hogs. Good luck MM! I'll be following this intently, and can't wait to see the mystery solved!

Sincerely, The Kolorado Kaiser
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 30, 2013, 11:09:29 AM
I originally added the 2V to make an early AFR sensor work, there weren't enough volts without an alternator for the heater to work correctly.  However, the electrical power jump from 11.5V to 13.5V is massive (power = V^2/R) so the extra volts give me the power that I need for my fuel pump, and the faster injector switching times that my engine needs (I'm turbo and injection).

Andy

The electrical power requirements for this donk keep going up & up & up . . . . . . . . . .      Chris, when are the dual video cams going to be enabled?

I'm also devoted to KISS, and won't have anything on my race car that doesn't have to be there :)

Andy

IMHO, anything extra on/in your car is merely poorly placed ballast, that negatively affects your vehicle's center of gravity.    And that's the best case scenario . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2013, 11:40:01 AM

Chris, when are the dual video cams going to be enabled?


I turned my studio into an engine build room.

I will not be turning my cockpit into a studio.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 31, 2013, 10:08:53 AM

Chris, when are the dual video cams going to be enabled?


I turned my studio into an engine build room.

I will not be turning my cockpit into a studio.

Why not?   The masses DEMAND: LSR with Midgets from Milwaukee.   This is such a great idea for reality TV!!!!!   You could franchise it to other cities!!!!!!    Just think of the possibilities . . . . . . . .    midgets everywhere would want in on it!!!!     AND . . . . . . .  Think of the possibilities for Brewery sponsorship . . . . . . . .   EVERY "SMALL" Brewery would want to participate . . . . . . . . .

CALL THE TRADEMARK OFFICE!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on August 31, 2013, 12:53:23 PM

Chris, when are the dual video cams going to be enabled?


I turned my studio into an engine build room.

I will not be turning my cockpit into a studio.

Why not?   The masses DEMAND: LSR with Midgets from Milwaukee.   This is such a great idea for reality TV!!!!!   You could franchise it to other cities!!!!!!    Just think of the possibilities . . . . . . . .    midgets everywhere would want in on it!!!!     AND . . . . . . .  Think of the possibilities for Brewery sponsorship . . . . . . . .   EVERY "SMALL" Brewery would want to participate . . . . . . . . .

CALL THE TRADEMARK OFFICE!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

 :cheers: :cheers: :cheers:
Fordboy

Not "Bigger is better" but "Small is all".

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 31, 2013, 03:03:39 PM
Ref. Hotrod’s reply #3148  and C.F. Taylor Chp. 6

As a point of information:
Doing the calculations, and assuming T1 = 75F, T2 = 90F, Baseline Bonneville Hp = 85, and a baseline speed of 115 mph, the resulting speed as a result of a temperature change from T1 to T2 would be 116.6 mph.

Since this is considerably less than the spread that Midget achieved, it is reasonably apparent that some other effect is also contributing to the “hotter-is-faster” results observed.  (Although, there were some “slow” runs at 90F also.)
Title: Re: Milwaukee Midget
Post by: Sumner on August 31, 2013, 05:32:30 PM
....Doing the calculations, and assuming T1 = 75F, T2 = 90F, Baseline Bonneville Hp = 85, and a baseline speed of 115 mph, the resulting speed as a result of a temperature change from T1 to T2 would be 116.6 mph.....

I still don't understand how the hotter air will result in higher speeds.  Goes against everything I've ever heard about intake temps and what is desired.  Maybe it will start a new trend though and we will be all alone in the morning running  :-).

Did you try plugging in the numbers using the link I posted that helps pilots figure out what their HP will be for takeoffs at higher altitude density numbers (warmer air at the same altitude)?

Sum
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 31, 2013, 10:35:38 PM
Looked at in the simple, overall sense, it is rather intuitive, and correct, that the drag is proportional to air density, which is inversely proportional to the temperature.  And, power would be considered proportional to air density, which is inversely proportional to temperature.  So, a change in temperature would affect both, proportionally. 

However, to produce power, what is really important is the mass flow rate, not just the air density.  Mass flow rate is the product of the density and the volumetric efficiency.  It turns out that the volumetric efficiency has been shown to vary approximately as the square root of the temperature which, when multiplied by the air density (being inversely proportional to temperature), results in a mass flow rate that is inversely proportional to the square root of the temperature, as Hotrod stated.  This, in effect, says the volumetric efficiency increases slightly with temperature and makes the power loss due to increased temperature less severe than the directly proportional loss of the simpler concept using air density alone.  It is, however, a small effect--the calculated loss of horsepower in the Midget example is only 1.17 hp.  This also assumes that the cooling due to fuel evaporation is the same in both cases.

Conversely, the gain in horsepower in going from 75F to 60F of 1.22 would result in a speed of 114.45 as the drag overcomes the power gain.

Again, this is an academic treatment concerning temperature alone, and as is the case with the Midget, obviously there are other, larger effects taking place somewhere/somehow.  The point of the exercise was to estimate how significant the temperature change alone might be.

NOTE:  Due to a misplaced parenthesis in the worksheet where the calculations were made, the 116.6 mph figure in my previous reply should be 115.5 mph.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 01, 2013, 08:52:23 AM
Quote
I agree with you on the density altitude and thought the car would be faster in the cool of the morning.    However, it's undeniably faster in the heat of the afternoon, (approx. 3 mph!) so we are missing something important here.    Could be any one of a number of things.

In theory engine power should change at about 1/(the square root of the absolute inlet air temperature change)
Air drag drops with the air density

Power required goes up at the cube of the speed change. This implies that in hot temps you are likely making more power along with the lower aero drag from air density as power required to go faster increases faster than power drops due to inlet temp changes.


Intake tuning will change with intake air temp change, the tuning will move toward higher rpms as air temp increases. Perhaps your intake is moving the torque peak up the rpm range slightly in the heat giving higher average power.

Fuel density will change slightly with ambient temp if the fuel has time to stabilize at the new temp (and is not some how controlled for temp like running through an ice bath).

Rolling resistance on the tires and wheel bearings should also drop with increasing temps.

If you have the data, see if your shift points change (time in each gear) between the cold and warm runs, you might be getting into better gears earlier on the hot runs or something so you have more time to pull the long gears.

Interesting puzzle will be fun to see what the key variable turns out to be.

Ref. Hotrod’s reply #3148  and C.F. Taylor Chp. 6

As a point of information:
Doing the calculations, and assuming T1 = 75F, T2 = 90F, Baseline Bonneville Hp = 85, and a baseline speed of 115 mph, the resulting speed as a result of a temperature change from T1 to T2 would be 116.6 mph.

Since this is considerably less than the spread that Midget achieved, it is reasonably apparent that some other effect is also contributing to the “hotter-is-faster” results observed.  (Although, there were some “slow” runs at 90F also.)

Looked at in the simple, overall sense, it is rather intuitive, and correct, that the drag is proportional to air density, which is inversely proportional to the temperature.  And, power would be considered proportional to air density, which is inversely proportional to temperature.  So, a change in temperature would affect both, proportionally. 

However, to produce power, what is really important is the mass flow rate, not just the air density.  Mass flow rate is the product of the density and the volumetric efficiency.  It turns out that the volumetric efficiency has been shown to vary approximately as the square root of the temperature which, when multiplied by the air density (being inversely proportional to temperature), results in a mass flow rate that is inversely proportional to the square root of the temperature, as Hotrod stated.  This, in effect, says the volumetric efficiency increases slightly with temperature and makes the power loss due to increased temperature less severe than the directly proportional loss of the simpler concept using air density alone.  It is, however, a small effect--the calculated loss of horsepower in the Midget example is only 1.17 hp.  This also assumes that the cooling due to fuel evaporation is the same in both cases.

Conversely, the gain in horsepower in going from 75F to 60F of 1.22 would result in a speed of 114.45 as the drag overcomes the power gain.

Again, this is an academic treatment concerning temperature alone, and as is the case with the Midget, obviously there are other, larger effects taking place somewhere/somehow.  The point of the exercise was to estimate how significant the temperature change alone might be.

NOTE:  Due to a misplaced parenthesis in the worksheet where the calculations were made, the 116.6 mph figure in my previous reply should be 115.5 mph.

Interested Observer, Sumner and Hotrod,

Thank you for your interest in helping us sort out the "big picture".

Your help with the explanations and formulas filled a hole in my knowledge base and I just don't have the skill to provide as cogent an overall explanation as Interested Observer.

Like I keep telling guys:   "It's Complicated".

Will post up any details of plans for data logging and the information to be collected.    Anybody with any experience data logging this type of situation, feel free to post up.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2013, 01:28:32 PM
Okay, let's go back to the run data -
Track orientation sw to ne

Date   Time   Temp   Humidity   BP   D A   Wind    Wind Speed   Mile 2   2 1/4   Mile 3   Note   Air jet   Timing
12-Aug   8:37   70.6   15   25.73   5863   ssw   1   102.464         Rookie   180   37
12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886      180   37
12-Aug   17:08   89.8   7   25.66   7106   ese   9   111.12   115.185   116.698      180   37
12-Aug   18:42   90   9   25.65   7145   sse   10   112.234   117.155   118.069      180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878      180   37
13-Aug   11:41   77.8   20   25.78   6279   ne   5   110.386   114.275   115.028   push start   180   37
13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293      175   37
13-Aug   17.57   91.5   6   25.68   7177   sse   11   113.586   117.161   118.257      175   37
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816      170   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693      165   37

Let's toss the highlighted rookie run and the push start as outliers, then separate by jet size -

On the 180 “rich” jets, my best speed was with a bit of help from a 9-10 mph sse wind, and we'll toss those –

12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886      180   37
12-Aug   17:08   89.8   7   25.66   7106   ese   9   111.12   115.185   116.698      180   37
12-Aug   18:42   90   9   25.65   7145   sse   10   112.234   117.155   118.069      180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878      180   37

We leaned out the mixture - we'll dump the wind enhanced outlier -

13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293      175   37
13-Aug   17.57   91.5   6   25.68   7177   sse   11   113.586   117.161   118.257      175   37

Switch to 170 jets
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816      170   37

Switch to 165 jets
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693      165   37

Final dataset -


date       time      temp  rh  bp      adj        wind   1mile    2mile        3mile              jet     timing
12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886           180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878     180   37
13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293       175   37
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816        170   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693        165   37

I'm going to take some credit here - most of the actual "driving" of the car is in the first mile - the one mile numbers are consistent enough for a rookie.

Compare the two best 1-mile times - and note the adjusted altitude, and wind direction and speed -

13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293       175   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693        165   37

I think we were getting pretty close on optimal jetting.  I never did anything with the timing other than to take out the rev limiter after the rookie run.

I know this does not lead to a conclusion, but I think it leads to a direction.






Title: Re: Milwaukee Midget
Post by: fordboy628 on September 01, 2013, 02:05:14 PM
Okay, let's go back to the run data -
Track orientation sw to ne

Date   Time   Temp   Humidity   BP   D A   Wind    Wind Speed   Mile 2   2 1/4   Mile 3   Note   Air jet   Timing
12-Aug   8:37   70.6   15   25.73   5863   ssw   1   102.464         Rookie   180   37
12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886      180   37
12-Aug   17:08   89.8   7   25.66   7106   ese   9   111.12   115.185   116.698      180   37
12-Aug   18:42   90   9   25.65   7145   sse   10   112.234   117.155   118.069      180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878      180   37
13-Aug   11:41   77.8   20   25.78   6279   ne   5   110.386   114.275   115.028   push start   180   37
13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293      175   37
13-Aug   17.57   91.5   6   25.68   7177   sse   11   113.586   117.161   118.257      175   37
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816      170   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693      165   37

Let's toss the highlighted rookie run and the push start as outliers, then separate by jet size -

On the 180 “rich” jets, my best speed was with a bit of help from a 9-10 mph sse wind, and we'll toss those –

12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886      180   37
12-Aug   17:08   89.8   7   25.66   7106   ese   9   111.12   115.185   116.698      180   37
12-Aug   18:42   90   9   25.65   7145   sse   10   112.234   117.155   118.069      180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878      180   37

We leaned out the mixture - we'll dump the wind enhanced outlier -

13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293      175   37
13-Aug   17.57   91.5   6   25.68   7177   sse   11   113.586   117.161   118.257      175   37

Switch to 170 jets
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816      170   37

Switch to 165 jets
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693      165   37

Final dataset -


date       time      temp  rh  bp      adj        wind   1mile    2mile        3mile              jet     timing
12-Aug   14:28   88.9   8   25.7   7008   s   4   109.781   114.844   115.886           180   37
13-Aug   9:25   71.9   31   25.78   5943   nnw   1   111.944   115.336   115.878     180   37
13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293       175   37
14-Aug   11:07   79.2   22   25.77   6391   n   0   113.241   117.077   117.816        170   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693        165   37

I'm going to take some credit here - most of the actual "driving" of the car is in the first mile - the one mile numbers are consistent enough for a rookie.

Compare the two best 1-mile times - and note the adjusted altitude, and wind direction and speed -

13-Aug   15.29   88.4   9   25.73   6946   sse   5   113.319   116.444   117.293       175   37
14-Aug   13.56   88.5   11   25.73   6965   n   3   114.456   118.141   118.693        165   37

I think we were getting pretty close on optimal jetting.  I never did anything with the timing other than to take out the rev limiter after the rookie run.

I know this does not lead to a conclusion, but I think it leads to a direction.

Midget,

I agree that there is consistency and I think there is also more than just a direction.    With the outliers tossed, leaner is conclusively faster, what I would expect, given that jetting was optimized just below the "cheddar curtain", with a D/A of 1600/1700.   Given the higher D/A at B'ville, it stands to reason a carbureted engine would need to be leaned out to maximize "localized" bhp output.    This does not account for any "mass airflow effects" at higher altitudes & higher inlet temperatures.

BUT, given that the goal was to prove the concept:

A/   that the "MM" COULD be competitive,
2/   have a reliable powerplant, to allow as many runs as possible for data gathering,
d/   prevent you from going nuts repairing/modifying/flogging the donk,
z/   AND, gather some basic information that can be used to chart the way forward,
$/   Not send the contestant to Debtors Prison.    (Is that still Australia?)

I, for one, am very pleased with how things have worked out.

As a lot of forum members have pointed out, there are a batch of effective things that can be done to improve the aerodynamic performance of the donk, at minimal cost.    I'm hoping that you will decide to run it once again in this refined specification, just to fly the Union Jack & the MG flag for the glory of the Queen & the Empire.    Eh, what say you?
 :cheers: :cheers: :cheers:
English Fordboy,
vowing to consume only Ale until you possess the RECORD!!   Why, I think I'll have a Speckled Hen right now!!
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2013, 01:20:52 AM
For those who were wondering how loud the Midget is . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bonneville%202013/277_zpsf31f7d19.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bonneville%202013/277_zpsf31f7d19.jpg.html)
Title: Re: Milwaukee Midget
Post by: salt27 on September 04, 2013, 01:37:19 AM
For those who were wondering how loud the Midget is . . .


Having heard it in person, I will say it does sound somewhat perturbed. (British understatement)  :-D

 Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2013, 09:20:13 AM
For those who were wondering how loud the Midget is . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bonneville%202013/277_zpsf31f7d19.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bonneville%202013/277_zpsf31f7d19.jpg.html)

Any volunteers to stay in the dyno cell during a pull?
 :cheers:
F/B

P.S. Tell the chef it has enough salt, still needs more rake though . . . . . . . . . . . .
Title: Re: Milwaukee Midget
Post by: SPARKY on September 04, 2013, 09:33:10 AM
Sum, they have know for a good while:  at B'ville dirty low powered cars usually go faster in the heat of the afternoon than during return runs in the morning---Clean cars go faster with the extra HP in the morning its the exponential of drag--- thingie
Title: Re: Milwaukee Midget
Post by: wisdonm on September 04, 2013, 09:34:26 AM
I saw a wind tunnel test for a production LSR car and one of the things that increased drag was rake. Level was better, and this was a relatively square cut car.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2013, 10:07:28 AM
I saw a wind tunnel test for a production LSR car and one of the things that increased drag was rake. Level was better, and this was a relatively square cut car.

Don,

I wonder if that car had a front air dam?   What sort of ground clearance did it have?

Given the "rounded" underpan below the grille on the "MM", a side photo of the little beastie @ speed would go a long way toward determining how much lift it has in front @ 118+ mph.   Air underneath this car, has got to be a poor aero situation.    IMHO.

Weekend Line:
Bengals +3 Vs Bears (in Chitown)
Packers +5 Vs 49ers (in S/F)

Now every game is for real . . . . . . .
 :cheers: :cheers: :cheers:
Bearboy (probably soon to be "Broken-Hearted Bearboy . . . . . .     ah well, just got a case Sam Adams Oktoberfest, just in case, you know . . . . . . . . . .  :wink:)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2013, 10:49:51 AM
I saw a wind tunnel test for a production LSR car and one of the things that increased drag was rake. Level was better, and this was a relatively square cut car.

Examples are all over the map.

I would rather leave it level and just slam the whole thing.

But I talked with Pat Kinne last February about the MG/Rover that ran in 2004. 

http://www.google.com/search?q=mg+ztt+estate&tbm=isch&tbs=simg:CAQSXAm-D4714lYvmhpICxCwjKcIGjYKNAgBEg6OB6UHoAetB6wHnASCBBog5VVGm_1x1l3bUdbO1rvnnveeVeUqai7DYiodrTUn3hLgMCxCOrv4IGgAMIbNhDIr4tdfA&sa=X&ei=0UUnUovyL8fX2QWBjIHgCQ&ved=0CCcQwg4oAA&biw=1185&bih=580

It was essentially a shooting brake style wagon.  They took notice of the salt pattern being kicked up behind the front wheels, dropped the front end ~ 2", and picked up 2mph.

Is that the solution?  For him it was, but part of the equation that wasn't answered was if they had dropped the whole thing.

What needs to happen is I need to prevent air from getting under it without the aid of a chin spoiler, which the class doesn't permit for me.

So I'm thinking a very wide, deep oil pan, contoured in the front and extending to just flush with the valance . . .   :-D
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 04, 2013, 11:01:22 AM
I love it.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: dw230 on September 04, 2013, 11:22:45 AM
What does the first sentence of rule 4.CC on page 46 state?

DW
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 04, 2013, 11:59:00 AM
 :oops:

"Any device which has the apparent purpose of directing, limiting, or controlling air flow around or within
the car and is not a part of the original body will be considered as streamlining."


What if it appears to be a big, flat faced oil pan with a large, forward facing cooling surface?

 :wink:
 
See, Dan - this is what happens when you start to get close . . .


Title: Re: Milwaukee Midget
Post by: jacksoni on September 04, 2013, 12:12:03 PM
What does the first sentence of rule 4.CC on page 46 state?

DW
Of course since it is likely no one has ever thought of this (the oil pan thing) and the rule really was written for "body" modifications you might have gotten away with it..... :-o But now the cat is out of the bag with the impound guy... :cry:  Besides rule says around or within the car, not under-picking nits here :) (oops- inspector says "my interpretation is... you lose)

Along line of some of the prior posts. Rake "generally" is helpful compared to a flat stance. But you can over do it so that not only you don't get the Drag improvement but the frontal area increases, a double negative whammy. Wind tunnel or lot of testing to prove what is best for you. I have been involved with a /GMS car (Bonneville Bugeye- see build thread) on which we do have wind tunnel testing. We clearly improved the drag numbers with a bit of rake.

Keeping as much air from under the car (irregular, poor flow) usually is good for lots of reasons, but as an air dam for a "50's car is not likely a factory item (understatement there), lowering the nose/whole car is about all you can do.

Taping seams, the grill, radiator etc are not legal as has been pointed out. However, sealing the hood well to keep the flow down and out rather than through big cracks above can be helpful.

Cold air to the engine of course can help, if can be done without an aero penalty. At least on some cars a small hood scoop (for cold air- ram effect is whole different issue and topic, covered here elsewhere at length- may have very little drag penalty. At least as shown in a tunnel on a well known Camaro.  Lot of talk about the hot vs cold performance above. My car with efi (so theoretically compensating for temps and density altitude mixture wise) as stated previously ran faster late in heat of the day than early in am. And it was among the best aero shapes out there (mid '80's trans am). Again this supports the drag vs HP argument about density that has been discussed above.

See also the thread on rake in the aerodynamics section:  http://www.landracing.com/forum/index.php/topic,12933.0.html
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2013, 09:06:52 PM
:oops:

"Any device which has the apparent purpose of directing, limiting, or controlling air flow around or within
the car and is not a part of the original body will be considered as streamlining."


What if it appears to be a big, flat faced oil pan with a large, forward facing cooling surface?

 :wink:
 
See, Dan - this is what happens when you start to get close . . .

Midget,

THIS: is why we haven't been able to solve those aerodynamic problems . . . . . . . . . . . .

http://www.youtube.com/watch?v=44o9eEASaa4

Da**!!!  Being from "Beerhaven" you shoulda thoughta this!!!!
 :cheers: :cheers: :cheers:
Soon to be "Creativeboy"

P.S.  (I'm ingesting a Sam Adams Oktoberfest as I type away . . . . . . .   & I feel smarter already. . . . . . . . .)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2013, 09:48:01 AM
Midget,

THIS: is why we haven't been able to solve those aerodynamic problems . . . . . . . . . . . .

http://www.youtube.com/watch?v=44o9eEASaa4

Da**!!!  Being from "Beerhaven" you shoulda thoughta this!!!!
 :cheers: :cheers: :cheers:
Soon to be "Creativeboy"

P.S.  (I'm ingesting a Sam Adams Oktoberfest as I type away . . . . . . .   & I feel smarter already. . . . . . . . .)

Okay, Mark, let's reel this theory back in a bit, I'll grab the net, and we'll get this lunker in the boat. 

I want to make sure I've got this right.

I have been what you have described as a student with potential, but clearly, somewhere in my notes, I've either jotted something down wrong, or misunderstood a concept.

BMEP

Now I wrote down, Brake Mean Effective Pressure.

Was that actually supposed to be Beer Might Effectively Prevail?
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 05, 2013, 11:39:31 AM
Midget,

THIS: is why we haven't been able to solve those aerodynamic problems . . . . . . . . . . . .

http://www.youtube.com/watch?v=44o9eEASaa4

Da**!!!  Being from "Beerhaven" you shoulda thoughta this!!!!
 :cheers: :cheers: :cheers:
Soon to be "Creativeboy"

P.S.  (I'm ingesting a Sam Adams Oktoberfest as I type away . . . . . . .   & I feel smarter already. . . . . . . . .)

Okay, Mark, let's reel this theory back in a bit, I'll grab the net, and we'll get this lunker in the boat.  

I want to make sure I've got this right.

I have been what you have described as a student with potential, but clearly, somewhere in my notes, I've either jotted something down wrong, or misunderstood a concept.

BMEP

Now I wrote down, Brake Mean Effective Pressure.

Was that actually supposed to be Beer Might Effectively Prevail?

Grasshopper,

Why . . . . . . . . . .  Yes,            Yes it was . . . . . . . . . .

BUT, remember also Grasshopper:

"One must learn to peer into the endless depths of one's own beverage container, to discern the meaning of life.   Er, racing.   Er, refill time.   Whatever . . . . . ."

"May tranquility and  :cheers: :cheers: :cheers: fill your days . . . "
Master Po . . . . . . (now reincarnated as: Kung Fu Panda!!!!!!!!)
Title: Re: Milwaukee Midget
Post by: Ron Gibson on September 06, 2013, 08:32:59 AM
Chris
Sorry this is off "beer" topic. I can't handle dark, strong beer. Sometimes I can't handle weak, pale beer. :cheers:

Anyway, how about lowering the whole car and putting air shocks on the rear. that way you experiment with different angles of attack without much effort.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2013, 09:39:17 AM
Chris
Sorry this is off "beer" topic. I can't handle dark, strong beer. Sometimes I can't handle weak, pale beer. :cheers:

Anyway, how about lowering the whole car and putting air shocks on the rear. that way you experiment with different angles of attack without much effort.

Ron


This thread caters to all tastes and constitutions.  Even Fordboy drinks Dr. Pepper, provided it's before 9:00 in the morning - but keep it under your hat - he has a reputation to uphold.

It was good meeting you at Speedweek!

I spent some time last night eying up the situation.  Air shocks are a possibility, but MGs have lever shocks in both the front and the back, and it would require a re-engineering of the rear shock attachment points.  It is doable, but I'm looking into Airlift coil replacements for the front, and simply removing the spacer plates which I already have under the rear spring perch.  I would then do all of my ride height adjustment on the front, and I'd be able to raise it up to get it on the trailer without hanging up on the exhaust.
Title: Re: Milwaukee Midget
Post by: jacksoni on September 06, 2013, 10:10:09 AM
I am not at all familiar with the rear suspension but tube shock conversion seems not too hard:  http://www.mgexp.com/article/rear-shock.html  Assuming this is proper car etc. This would allow air shocks or coil overs that would allow easy rear ride height adjustment. Quick looking there are front conversions as well I think. Would these be doable?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2013, 10:30:55 AM
I've actually done the tube shock conversion on my MGB - it's not tough, and the Midget rear suspension is quite similar.  Winners circle makes a front conversion kit that I could load with Airlifts as short as 9".

I don't weld anymore, so anything I can do that is closer to a bolt in or a swap out is a plus.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2013, 09:00:47 PM
Well, I’m not sure if this is a check-up or a post mortem . . .

The #2 exhaust valve was popped open for the last month – thus, the rust accumulating around the exhaust seat –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5231_zps1c6e7f28.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5231_zps1c6e7f28.jpg.html)
Using the goose neck inspection camera, the lifters looked great, and the cam lobes pass the fingernail test – not bad, considering the abuse they’ve seen –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5234_zps883d3851.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5234_zps883d3851.jpg.html)

The pistons – well, hmm . . . As is often the case on an engine with a shared port head, the insides appear to have run a bit leaner than the outsides –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5230_zpsa3d6632c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5230_zpsa3d6632c.jpg.html)

Just a smidgen of burn-through between the #2 and #3.  I’m afraid I’m looking at O-rings –

A clean-up of the #3 piston showed wear, but the reflection from the overhead lights still showed signs of the concentric circles cut by the lathe.  It got hot, but if it threw off any aluminum, it probably wasn't much.

The heat issue was confirmed by the bottom end inspection –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5233_zps99ab5996.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5233_zps99ab5996.jpg.html)

The red is likely assembly lube which cooked to the bottom.  The oil did get warm under here, though – the Brad Penn is usually green.  I was able to wipe the discoloration off with my finger.

I sent an oil sample to Blackstone last week.  I’ll post up their findings when I receive them.

I’m thinking I might have gone a little lean on the last run.  I WAS able to get a 118 with the richer jets, but if I’m pushing this a bit far, best to know now, while the rotating assembly still rotates.

I need to pull the front and the back off of the crank to check it, but I’m going to wait until I get the oil test results back. 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 09, 2013, 01:03:46 AM
... I’m afraid I’m looking at O-rings...
No reason to be "afraid" of O-rings; they are your friend. :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2013, 09:21:32 AM
... I’m afraid I’m looking at O-rings...
No reason to be "afraid" of O-rings; they are your friend. :-)

Yeah, I know, it's just that I had high hopes for the Cometic MLS gasket holding up.  It's just that the process is going to require a complete tear-down - I was hoping to save a buck or two, and spend my Christmas vacation doing something other than working on an engine.

The upside is that if it's all tore down anyway, I can get a deck plate fabbed up and do a proper honing, and possibly get better leak-down results.  Seeing as I'm looking for every pony can find, it's probably for the best.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 09, 2013, 09:46:35 AM
Chris:

Can you run a vacuum pump in your class? We made an instant 20HP on the dyno on my 302 D motor. Not sure what the trade-off would be on an engine your size but it may be worth looking into if it is allowed.

Also look at your oil temp and make sure it is operating at the manufacturers' optimum temperature. We found a few horsepower by letting the oil temp get up a few degrees to manf. spec.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2013, 11:06:47 AM
Sure, Bill - a vac pump, a dry sump - there IS a ton of latitude.  When Mark set up the water pump drive, he did so anticipating a dry sump system which would hang about where the alternator used to live.

Off of the head, I'm seeing some evidence of pressure under the valve cover, but I have a huge vent that exits the block - it used to be the distributor hole, over which I built a vent attachment.  The filter is attached to the firewall, and makes a climb of ~ 8" from the block. 

So while I don't have vacuum, it's pretty well vented.
Title: Re: Milwaukee Midget
Post by: Crackerman on September 09, 2013, 11:14:38 AM
That large vent can be plumbed into a moroso crank case evac type setup, using exhaust gas to pull out vapors instead of pressure pushing them out.

Also, i have never once had any luck using a cometic mls in any if the applications i used them on ( mostly high hp 4 cylinders). In those particular applications the factory had an mls that cost almost double, but had a zero failure rate in my applications.

Does felpro make a permatorque fire ring gasket for your application? I have heard great things about those without having to cut grooves.

If you do cut grooves, check out the isky groove-o-matic tool. Fairly cheap and useable on any engine.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2013, 12:10:44 PM
That large vent can be plumbed into a moroso crank case evac type setup, using exhaust gas to pull out vapors instead of pressure pushing them out.

Also, i have never once had any luck using a cometic mls in any if the applications i used them on ( mostly high hp 4 cylinders). In those particular applications the factory had an mls that cost almost double, but had a zero failure rate in my applications.

Does felpro make a permatorque fire ring gasket for your application? I have heard great things about those without having to cut grooves.

If you do cut grooves, check out the isky groove-o-matic tool. Fairly cheap and useable on any engine.

Checked the Felpro catalogue - didn't see anything HP for the BMC.

The Isky tool  - 3.125 is as small as it goes.  My cylinders are 2.815, and very tight between the cylinder walls. 

Is anyone aware of a similar tool that would be typically used on motorcycle engines? 
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 09, 2013, 01:11:45 PM
Chris, have a good machine shop cut the grooves in the block and corresponding grooves in the head. When you fit the wire ring and use a solid copper head gasket I guarantee you won't have any combustion leaks. We used the system on a couple of high compression alcohol engines with great success. Don't forget to anneal the head gasket every once in a while.

Pete
Title: Re: Milwaukee Midget
Post by: jacksoni on September 09, 2013, 01:50:59 PM
Not worth a lot but electric water pump? I am running one on mine. Range of 300hp being cooled and never an issue (so far).  You want hot oil, cold engine relatively speaking. Recently have been running without alternator, two batteries that are providing some ballast though still nose heavy by design. Charge off truck or generator/charger between rounds. I have a lot of electronics-ECU, CDI, Water pumps for engine, cool suit and intercooler plus a tiny one for trans bearing lube, radiator fan (get engine/oil hot, cool down water). Never felt a voltage issue.

I use one of these: http://www.stewartcomponents.net/Merchant2/merchant.mvc?Screen=CTGY&Category_Code=ElectPump
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 09, 2013, 04:21:22 PM
The vacuum pump is probably a cheaper alternative to a dry sump plus a lot simpler. It really helps by reducing the power lost pumping out the crank case ventilation as well as ring seal. You can use a little less tension on the rings too. If you get on the phone with aeromotive or moroso and ask them to keep an eye open for a blemished pump. So what if the anodized is nicked, as long as it functions. I got mine that way and paid about 60% of best price I could fine. You can build a breather tank on the cheap and use the filter from your vent. When you dyno your motor next time, base line it then install the pump belt...you might be surprised. Like they say...it is just a big pump!

Some lighter weight oil, get some coated main bearings, drop the suspension 1", some good salt and a blessed tail wind and the 996 is in the window of opportunity. Sounds so simple on the forum!

BR


Sure, Bill - a vac pump, a dry sump - there IS a ton of latitude.  When Mark set up the water pump drive, he did so anticipating a dry sump system which would hang about where the alternator used to live.

Off of the head, I'm seeing some evidence of pressure under the valve cover, but I have a huge vent that exits the block - it used to be the distributor hole, over which I built a vent attachment.  The filter is attached to the firewall, and makes a climb of ~ 8" from the block. 

So while I don't have vacuum, it's pretty well vented.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2013, 05:36:28 PM
Well - this just in from Blackstone Oil Testing Service -

CHRIS:  If you're using leaded fuel, that might explain most of the lead. Lead can also be a bearing metal
though, we won't know what's a normal level for your MG until we have trends to look at. The universal
averages show typical wear for this engine type after about 2,000 miles on the oil, but we're not sure how
that equates to hours in this case. Plus, this engine is still relatively new, so it's likely that some of the
aluminum, iron, copper, lead, and silicon are from wear-in. Low insolubles shows effective oil filtration, and
no contamination was found.


There's a full list of numbers, all of which look good, with the exception of one -

Sodium  - 411  Universal average - 24

Wonder where that came from . . .  :-D

Feel free to download the attachment.  This is the kind of information Blackstone provides.  It's $25.00.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 09, 2013, 06:08:43 PM
The moment I read the above "it's all tore down" I started singing this to myself,killer. ...........      http://m.youtube.com/watch?v=RTK4ojdTSHM
Title: Re: Milwaukee Midget
Post by: Tman on September 09, 2013, 06:25:07 PM
Oil test numbers don't look bad. I dig that kind of data!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 09, 2013, 07:07:42 PM
Eric,
Your oil test reports are interesting and I agree with almost every thing they said except the part about no contamination. I will guarantee you that your oil has contamination in it, you would be very surprised the amount of contamination that is in new oil much less oil that has been ran hard in a race engine. They test that was done was a spectrometer test which identifies the elements that are in the oil, many of the elements that they show may be part of the oil's additive package. They obviously did not run the oil through a .5 micron test patch to be able to actually see, under a microscope, the particulate contamination that is present in the oil sample.  No big deal but it will actually show you more information about your engines condition than a spectrometer test.

It is very interesting to see the lifter track on the cam shaft, assuming that the width of the track is proportional to the pressure of the lifter on the cam lobe it appears that the cam almost "lofts" the lifter at the cam nose. Just a comment and interesting.

Regarding adding a case vacuum pump to a non dry sumpted engine I would highly recommend not to do it. The engine's oil pump inlet pressure is dependent on the depth of the oil above it and the case pressure in the engine to provide it with enough pressure to not cavitate. When you reduce the case pressure with a vacuum pump you reduce the oil pump inlet pressure by a like amount and you will cause the pump to cavitate and then you will find out the lubrication properties of air. (Hint: air is not a good lubricant) Drag race guys get away with it because they run really deep pans and the engine only runs under load for a few seconds not minutes at WFO like a Bonneville engine.

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 09, 2013, 07:49:34 PM
Well - this just in from Blackstone Oil Testing Service -

CHRIS:  If you're using leaded fuel, that might explain most of the lead. Lead can also be a bearing metal
though, we won't know what's a normal level for your MG until we have trends to look at. The universal
averages show typical wear for this engine type after about 2,000 miles on the oil, but we're not sure how
that equates to hours in this case. Plus, this engine is still relatively new, so it's likely that some of the
aluminum, iron, copper, lead, and silicon are from wear-in. Low insolubles shows effective oil filtration, and
no contamination was found.
    This is good news.

There's a full list of numbers, all of which look good, with the exception of one -

Sodium  - 411  Universal average - 24

Wonder where that came from . . .  :-D

Feel free to download the attachment.  This is the kind of information Blackstone provides.  It's $25.00.

DUH!!!

The oil is doing its' job.   It's hard to know who came from where with all the additives/assembly lube/etc used to keep "Franken-Grenade" ALIVE . . . . . .
Re: Race engine oil/additives are just consumables and part of the cost of doing business.    Same for filters/etc.

Very cost effective analysis, although a more thorough one would be pricey.

Engine parts seem to be in a happy place, including cam/lifters/valve springs/etc.   The trick now, is to keep it that way . . . . . . . . . . .
More comments on the parts photos later.   In a big push to finish a "project for the "Red Queen" . . . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2013, 07:54:06 PM
Not worth a lot but electric water pump?

Wisdonm has been a champion of this idea from the beginning.  Haven't ruled it out, but man, that super- duper underdrive pump set-up Fordboy put together clearly slowed up the pump and is drawing a lot less power than the old set-up.  I'm actually having difficulty getting the engine above 180 - it's running super cool - at least as far as the water temp is concerned.

The rule of thumb with these is about 200 degrees gets you best power.

Eric,

Rex, I didn't know you've heard me play guitar.  Usually, it's pronounce, "ear ache", but my mom calls me Chris.  :-D


They test that was done was a spectrometer test which identifies the elements that are in the oil, many of the elements that they show may be part of the oil's additive package.

Rex

That's precisely right.  There's about a cup of Rislone 3x zinc additive in addition to the Brad Penn racing oil.  Those numbers were about what I expected.


It is very interesting to see the lifter track on the cam shaft, assuming that the width of the track is proportional to the pressure of the lifter on the cam lobe it appears that the cam almost "lofts" the lifter at the cam nose. Just a comment and interesting.


We are right at the limits of what will work with the miniscule lifters and acceleration rates.  It's been a huge challenge up until this point.  I checked valves twice at Speedweek - I had one open up about .001 - the new valve that we replaced after the chassis dyno fiasco last September.  Everything else stayed put, and the cam is in much better shape than after Maxton and the first chassis dyno session -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4636.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN4636.jpg.html)

It's all about compromises - I'm not going to lose the good in search of the perfect.
Title: Re: Milwaukee Midget
Post by: JoshH on September 09, 2013, 08:18:05 PM
I wonder if it would be useful to have them analyze some fresh oil? This way you'd have a better understanding of how the chemistry changed by overlaying the before and after.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2013, 08:35:27 PM
I wonder if it would be useful to have them analyze some fresh oil? This way you'd have a better understanding of how the chemistry changed by overlaying the before and after.

A baseline like that would be nice, but I'm not seeing anything so far out of whack as to cause any concern.  I'm going to see if I can find the ingredient list of the Rislone, and see if I can tick off a few of the outliers.  Bill's suggestion of going to a lighter oil is one I'm considering, which will likely give different numbers, but after talking to Fordboy earlier today, I'm thinking the Grenade is healthy.

Oil test numbers don't look bad. I dig that kind of data!

Me too, Trent.  Rex points out it's not absolute, but this kind of information is still good data to have and to track.  It's a tool some guys don't concern themselves with.  But I've gone through the embarrassment of not knowing and guessing, and just barely got by with it.  Comparing this last Speedweek to World of Speed in 2010 and Maxton in 2011, I'm much more comfortable concentrating on making it go faster than simply trying to make it go.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 10, 2013, 01:16:38 AM
... Is anyone aware of a similar tool...
Yeah, it's called a milling machine! :roll: Okay- it's not 'similar'- but for doing the traditional labyrinth-type O-ring deal (with receiver grooves, as Peter Jack explained), you don't have a choice.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2013, 01:48:27 AM
... Is anyone aware of a similar tool...
Yeah, it's called a milling machine!
:-D

Yeah, okay, okay. 

I did talk to Mel at C&S about this last year.  They've done great work for me, but he was a little concerned about this.

It's a good shop, but he's not comfortable doing this operation.  While I've pushed him a bit on a few things - the head milling in particular - if he's not comfy making the cuts, I don't want him doing it.  There is no room for error in cutting anything else on this head.  When a guy who refurbishes Duesenberg heads is uncomfortable with a proposed operation, I need to give considerable thought to moving forward.

What I liked about the Isky cutter is that it appears to only cut into the block.  Is that only an appearance, or is that the case with this cutter?  If that is the case, I doubt Mel would have an objection of duplicating the operation with a mill, but I don't see where it would be as effective as receiver grooves in the head as well as in the block.

I just need to make myself more aware of the operation before I can make a decision.

PJ, tell me more . . .   
Title: Re: Milwaukee Midget
Post by: Crackerman on September 10, 2013, 08:42:29 AM
cutting an o-ring in just one side of the gasket is fine. it doesnt necessarily need a reciever groove, as long as the wire pinches the gasket on the back side of the fire ring in the gasket. typically guys do the head, as it is removeable. the groove o matic makes it easy to do the block. and can be done in car.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 10, 2013, 08:57:35 AM
... Is anyone aware of a similar tool...
Yeah, it's called a milling machine!
:-D

Yeah, okay, okay. 

I did talk to Mel at C&S about this last year.  They've done great work for me, but he was a little concerned about this.

It's a good shop, but he's not comfortable doing this operation.  While I've pushed him a bit on a few things - the head milling in particular - if he's not comfy making the cuts, I don't want him doing it.  There is no room for error in cutting anything else on this head.  When a guy who refurbishes Duesenberg heads is uncomfortable with a proposed operation, I need to give considerable thought to moving forward.

What I liked about the Isky cutter is that it appears to only cut into the block.  Is that only an appearance, or is that the case with this cutter?  If that is the case, I doubt Mel would have an objection of duplicating the operation with a mill, but I don't see where it would be as effective as receiver grooves in the head as well as in the block.

I just need to make myself more aware of the operation before I can make a decision.

PJ, tell me more . . .   

Midget,

The system I came up with while @ P** is as follows:

Hardened piano wire (guitar wire if you prefer . . . . . . :wink:) is inserted in grooves cut in the block only.   (An ARP head stud kit is required with this setup, which you are  already using.)   This REQUIRES the use of a "Cooper's" copper composite head gasket, as it is the only gasket that I am aware of that has the correct dimensions.    THIS GASKET MAY NO LONGER BE AVAILABLE, although I have one or two left in my bits.   I don't think it is wise to modify your setup to use an obsolete part and hope to find NOS parts.    (I still strongly advise against doing "stupid sh**".)    This setup has the benefit of:  No modifications to the head are necessary.   (KISS principal . . . . . . . .)

I think Mini-Maven has found a replacement "Cooper's" gasket that works with this setup.   I also have one of his blocks with the o-ringee dings installed.    You can inspect it when you dip below the Cheddar Curtain . . . . . . .    You may want to give him a call.

If this is unworkable for your situation, then I would recommend "the Full Monty",  ie: solid copper head gasket combined with hardened O-rings in the block and receiver grooves in the head, as used in Top Fuel drag engines.    I am concerned about machining more out of the head however.     The head, IMHO, is "MAXED OUT", and there is some risk with further machining.    I am of the opinion, however, that the MLS gaskets are at their limit, and they cannot be modified for the cooling changes I have recommended.      The hot spot between cylinders #2 & #3 in your photo, is why I started with the block/head/gasket modifications years ago . . . . . . .     Now that the "Grenade" makes "Big Boy Horsepower" (and the resultant cylinder heat . . . . ) you need to take some further steps to insure the head gasket doesn't fail . . . . . . .    (Thanks BMC, for all "3" of those head studs per cylinder . . . . . .  :-()

Keep in mind that pushing the C/Ratio further up, (which will be necessary to wring more Shetland Ponies from this donk) is only going to stess the head gasket situation even more . . . . . . .

BTW, you can re-invent the wheel if you want, but I've already been down this road . . . . . . .  the Camino de las Yungas.
http://www.youtube.com/watch?v=WXLxszv9eCM

It's the law of: Diminishing returns and Increasing costs . . . . . . .      I'm pretty sure that law was not postulated by Newton, Einstein or even Stephen Hawking . . . . .     I'm pretty sure it was: Murphy . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Ron Gibson on September 10, 2013, 09:06:21 AM
You know what Murphy's wife's law is?????    "MURPHY IS AN OPTIMIST" :-D :-D

Ron
Title: Re: Milwaukee Midget
Post by: jacksoni on September 10, 2013, 09:27:44 AM
You know what Murphy's wife's law is?????    "MURPHY IS AN OPTIMIST" :-D :-D

Ron
That works, my sources say that is "O'Tool's commentary on Murphy's law". Don't know who O'Tool was. :cheers:
There are additional:
The unspeakable law: As soon as you mention something... if it's good, it goes away; if it's bad, it happens.
Howe's law: Every man has a scheme that will not work.
Etorre's observation: The other line moves faster.
Law of Selective gravity: an object will fall so as to do the most damage.
Jenning's corollary: The chance of the bread falling buttered side down is directly proportional to the cost of the carpet.
Gordon's first law: If a research project is not worth doing at all, it is not worth doing well.
etc :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2013, 09:40:59 AM
You know what Murphy's wife's law is?????    "MURPHY IS AN OPTIMIST" :-D :-D

Ron

You rarely see that level of spousal loyalty these days.  

I'd say given Murphy's track record, anyone who would remain married to him takes their vows of "for better or worse" pretty darned seriously.

To Mrs. Murphy!   :cheers:  :cheers:  :cheers:
Now that the "Grenade" makes "Big Boy Horsepower" (and the resultant cylinder heat . . . . ) you need to take some further steps to insure the head gasket doesn't fail . . . . . . .    (Thanks BMC, for all "3" of those head studs per cylinder . . . . . .  :-()

A thought - would a machined steel girdle incorporating the rocker shaft stands provide us the opportunity for more clamping pressure and better clamping load distribution?

Essentially, the head and the gasket would be sandwiched between the girdle and the block.

 :roll:

I keep thinking of the work that the Flat Cad boys have been doing to keep that block alive.

Or is this an application of Howe's Law . . .


Howe's law: Every man has a scheme that will not work.


 :?
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 10, 2013, 11:20:11 AM
That's why I said "good" machine shop and I'm not criticizing yours who at least knows when to be cautious. Ours were done by Les Davenport (you may recognize the name) on a big block Chev. He'd done several so he wasn't experimenting with ours. This was a long time ago, in the mid seventies.

I'd also take into consideration Mark's concern about the head being a little on the thin side already. Other alternatives may be better.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 10, 2013, 12:34:34 PM
You know what Murphy's wife's law is?????    "MURPHY IS AN OPTIMIST" :-D :-D

Ron

You rarely see that level of spousal loyalty these days. 

I'd say given Murphy's track record, anyone who would remain married to him takes their vows of "for better or worse" pretty darned seriously.

To Mrs. Murphy!   :cheers:  :cheers:  :cheers:
Now that the "Grenade" makes "Big Boy Horsepower" (and the resultant cylinder heat . . . . ) you need to take some further steps to insure the head gasket doesn't fail . . . . . . .    (Thanks BMC, for all "3" of those head studs per cylinder . . . . . .  :-()

A thought - would a machined steel girdle incorporating the rocker shaft stands provide us the opportunity for more clamping pressure and better clamping load distribution?

Essentially, the head and the gasket would be sandwiched between the girdle and the block.

 :roll:

I keep thinking of the work that the Flat Cad boys have been doing to keep that block alive.

Or is this an application of Howe's Law . . .


Howe's law: Every man has a scheme that will not work.


 :?

Midget,

Before I would endorse going the "head girdle" route to make 100/105/perhaps as high as 108 bhp/litre; I would vote to begin a K-series engine development program.   The DOHC K-series is going to make 115/125 bhp/litre right off the start, and has the potential to make 135/140 bhp/litre on carbs.   Better numbers could be had with EFI.

Call Mini-Maven.  He knows of a guy (an engineer . . . . . :-o) who runs a "head girdle" setup of his own design, in combination with a valve train/valve spring setup of his own design . . . . . . . .   Oh, did I mention, the guy is slower than pig poop? . . . . . . nice machining though . . . . . . . . . :|

BTW, you can re-invent the wheel if you want, but I've already been down this road . . . . . . .  the Camino de las Yungas.
http://www.youtube.com/watch?v=WXLxszv9eCM

It's the law of: Diminishing returns and Increasing costs . . . . . . .      I'm pretty sure that law was not postulated by Newton, Einstein or even Stephen Hawking . . . . .     I'm pretty sure it was: Murphy . . . . . . .
 :cheers:
Fordboy

On second thought, I'm going to take the responsibility of preventing you from re-inventing the wheel, at least Briddish ones fabricated from stone and or steel. . . . .   Now if you want to re-invent something fabricated from titanium/carbon fiber/unobtanium/DOHC's/etc/etc/etc, it might prove useful to analyse the merits of the concept prior to check writing.   IMHO.

Remember waaaay back, when I first got into this soup?    I believe the #1 rule I suggested at the time was:  Stop doing stupid sh**.    Or, unproven sh**.    Unless, you win Lotto big.   Then you can afford to do what you want . . . . . .     Just tryin' to keep you in Beerhaven Vs Australia my friend.
 :cheers: :cheers: :cheers:
Fordboy   
Title: Re: Milwaukee Midget
Post by: jacksoni on September 10, 2013, 01:02:32 PM
Fordboy said: "Midget,

Before I would endorse going the "head girdle" route to make 100/105/perhaps as high as 108 bhp/litre; I would vote to begin a K-series engine development program.   The DOHC K-series is going to make 115/125 bhp/litre right off the start, and has the potential to make 135/140 bhp/litre on carbs.   Better numbers could be had with EFI."

This might run afoul of rule book inconsistencies/interpretation. A basic requirement for "Production" class cars is: "cylinder heads are limited to original number of valves and port configuration." However, in GT as you know, engine swaps (same mfg) are allowed. Considering prior events where interpretations varied ( I am thinking Salt Cat?) this conflict could arise. I don't know how it would play out. It may be that the GT swap rule might take precedence in which case, have at it but it would be worth asking someone who can give a real ruling before going farther down that road.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 10, 2013, 02:06:04 PM
Chris (it is Chris, right?)
Let me apologize for the "Eric" call, must be my addled 70 year old brain, maybe I had just gotten up from a nab, what ever! If we do ever get together at the salt you can make me drink your special beer made with bilge water.

Your project is now in the "let's spend a lot to gain a little" phase. It may be time as Fordboy says to consider a change in "lumps".

Rex's corollary to Murphy's law: If you have a 50/50 chance of being right you will always be wrong!

Rex

Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 10, 2013, 03:38:03 PM
Rex, but at 50/50 once wrong under your rule the second time around you have 100% chance of being right.

Anything I can go in two trys is a victory in my world.

BR

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2013, 04:34:33 PM


Rex, no apology necessary.  I'll buy you a good beer, and after a few, I'll probably answer to just about anything. 

The K-series is a legitimate swap into the Midget in GT.  For that matter, so would a Magnette OHC 6 from the 1930s, or the XPAG engine from the T cars, any number of Triumph or Rover engines, and probably even a Ford Cortina engine, seeing as they owned MG/Rover at one time.  British Leyland owned Coventry, so if I DID win the lottery, I could likely put a Coventry Climax engine in it and still make a case for legitimacy. 

The K was available in MGs in Britain, and was the backbone of the failed MG EX255 attempt in the late 1990's.  Made a nice photo op for Andy Green, though.

Problems with it are the unusual sandwich construction and a notoriety for being unable to hold a head gasket.

Biggest stumbling block for me is finding the DOHC 1100 stateside.  They were never imported to the US, so acquiring one is a problem.  Destroking it to 1,000 cc - well, I've got a crank guy.  Might be able to make the transmission line up, but if I'm going all in, there are better options.

But there ARE HP parts available for them in GB.

 
Title: Re: Milwaukee Midget
Post by: manta22 on September 10, 2013, 05:14:52 PM
Darn! I should have bought that Coventry-Climax engine that a guy offered me for $60 back in the Eighties!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2013, 07:22:22 PM
Darn! I should have bought that Coventry-Climax engine that a guy offered me for $60 back in the Eighties!

Regards, Neil  Tucson, AZ

I doubt you could get the cam bearings for $60.00 today.  :-D
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 11, 2013, 01:31:20 AM
Here's an O-ring cross-section sketch from a page of my notes dated 1987(!) as I was first building my blown-alky hemi V8 (I'm too lazy to re-do a more elegant drawing). I'm posting it in hopes that it will help you understand the essence of sealing via an O-ring with a receiver groove. Note that the O-ring itself doesn't actually get [directly] "clamped" between the block and head- it merely serves to deform the copper gasket to create the labyrinth-type seal against combustion pressures. Any other style of O-ring use (sans receiver grooves) is not the same fundamental scheme.

These dimensions (grooves and O-riing) work well for a range of gasket thickness from .020" to .040". I used thicknesses throughout this range over the years that I competed with the engine, as availability of copper gaskets changed. I initially acquired a large sheet of .024" dead-soft copper and built punches/dies to make my own gaskets, since nobody was offering Pontiac gaskets with round bore holes then.

I can't imagine you'd need to worry about .020" deep receiver grooves in your head.
Title: Re: Milwaukee Midget
Post by: grumm441 on September 11, 2013, 06:35:10 AM
Yep
We have "o" ringed cylinders , and try as hard as he can , Goggles hasn't popped a head gasket on it yet
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2013, 08:24:27 AM
Jack, thanks!  I'll take a drawing with clarity over a CAD print-out almost any day.

Yep
We have "o" ringed cylinders , and try as hard as he can , Goggles hasn't popped a head gasket on it yet
G

We're only at 9.6 static . . .

I have more compression on my lower vertebrae.
Title: Re: Milwaukee Midget
Post by: Crackerman on September 11, 2013, 08:46:19 AM
http://www.ebay.com/itm/MG-Midget-1500-Triumph-Spitfire-1500-Cylinder-Head-Complete-No-Cracks-/331013019504?pt=Motors_Car_Truck_Parts_Accessories&hash=item4d11e9d770&vxp=mtr

i dont know much at all about bmc engines. or if this head fits your 1.0L or not... but it is a 4 cylinder, and has 4 ports for intake and exhaust.
surely it has better cylinder distribution for air/fuel mixture.

then there is this guy, most likely makes it illegal for your class
http://www.ebay.com/itm/Crossflow-Cylinder-Head-Austin-Healey-Sprite-MG-Midget-/230620025017?pt=Vintage_Car_Truck_Parts_Accessories&hash=item35b20650b9&vxp=mtr
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2013, 09:26:09 AM
http://www.ebay.com/itm/MG-Midget-1500-Triumph-Spitfire-1500-Cylinder-Head-Complete-No-Cracks-/331013019504?pt=Motors_Car_Truck_Parts_Accessories&hash=item4d11e9d770&vxp=mtr

i dont know much at all about bmc engines. or if this head fits your 1.0L or not... but it is a 4 cylinder, and has 4 ports for intake and exhaust.
surely it has better cylinder distribution for air/fuel mixture.

then there is this guy, most likely makes it illegal for your class
http://www.ebay.com/itm/Crossflow-Cylinder-Head-Austin-Healey-Sprite-MG-Midget-/230620025017?pt=Vintage_Car_Truck_Parts_Accessories&hash=item35b20650b9&vxp=mtr

The 1500 head is a completely different animal.  That's the old Standard/Triumph Herald engine - a decent enough engine for its time, but even more expensive to develop than the BMC.

Now the 7 port cross-flow head is based on the Weslake design, but I can't seem to confirm it as a factory design with the integrated Weber manifold.
On the other hand . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2453_zps7609b929.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2454_zps5b8cf7b1.jpg)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2455_zpsc88fd34b.jpg)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2456_zps503131c0.jpg)

This head does have a factory casting number and raised intake ports.  I suppose if I really pushed it, I could get SCTA to approve it, but then I'd have to buy one and have a cam made for it - the sequence is different than stock - and I understand they're a bit fragile in the valve seat area.

Maybe I'm painting myself into a corner on this, but the two options I'm seeing are either a destroked K or continued development of the 5 port.
Title: Re: Milwaukee Midget
Post by: Crackerman on September 11, 2013, 09:29:56 AM
That head sure is pretty compared to the 5 port!
surely valve seat areas can be addressed by a competent machine shop/head rebuild shop.
and a cam really is kind of miniscule in the grand scheme of things (cheaper than a crank for a destroked k series)

still gonna cost an arm, but may save the leg...

like this k series?
http://www.ebay.com/itm/MG-ZR-TF-160-VVC-K-SERIES-1-8-ENGINE-30-000-2000-2006-LOW-MILES-/321195850998?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item4ac8c3bcf6&vxp=mtr

or is it too new?
and two more
http://www.ebay.com/itm/MG-ZR-TF-160-VVC-K-SERIES-1-8-ENGINE-14-000-VERY-CLEAN-AND-RARE-LOW-MILEAGE-/370833623661?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item5657680a6d&vxp=mtr
http://www.ebay.com/itm/MG-ZR-TF-160-VVC-K-SERIES-1-8-ENGINE-51-000-2000-2006-/321044464474?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item4abfbdc35a&vxp=mtr
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2013, 09:56:12 AM
A Formula 2 vintage casting like that is probably going to cost in the neighborhood of 5K as it sits. 

I've often said, "It's all a grand experiment".

That head would turn this into a 5 grand experiment.

Additionally, it's not clear that the angled intake ports would accommodate an effective manifold that would clear the hood and fender of the MG.  These were used by the Cooper Formula Junior factory teams, and the intakes just hung out in the breeze.  To construct a manifold that would fit carbs or injectors under the hood of the Midget would require a whole lot of flow bench time, modeling up different configurations, building prototypes.  I think it would be a fun project, and it would be interesting and educational, but even if it might produce 125 hp per liter, there are more cost effective options.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2013, 12:50:05 PM
The K-series engines you found were the 1.8 litre units.  I need to find the DOHC 1.1, or even the SOHC 1.1.  Taking a 1.8 down to 1 litre would be even too radical for my tastes!
Title: Re: Milwaukee Midget
Post by: Crackerman on September 11, 2013, 01:08:06 PM
But the rod ratio would be phenominal!!! (Insert sarcasm) and let you make some high rpm at a safer piston speed!!! (End sarcasm)


Title: Re: Milwaukee Midget
Post by: Crackerman on September 11, 2013, 01:24:05 PM
So something like this then?
This ebay.co.uk is pretty cool

http://www.ebay.co.uk/itm/171114753904?redirect=mobile
http://www.ebay.co.uk/itm/ROVER-MG-METRO-200-214-1-1-1-4-8V-K-SERIES-CYLINDER-HEAD-LDF10231-/171111804596?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item27d70eeeb4

They are being sold by same guy, maybe he can make a package deal?
Sorry if that first one doesnt work, trying to do this on my phone.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2013, 03:56:49 PM
Okay – been doing a bit of a re-think here.
I’ve decided to lose the front brakes.  The reason is twofold –

1 – Yes, there is the potential for brake hang-up.  Is it costing me top end?  Possibly – I will never know for certain, because I’m losing them to achieve –
2 – A lower front stance.  Part of the reason I was only able to drop the front end to where it was is because there is a clearance issue with the inside of the front fender. 

I contacted Podunk in Indiana, who just happened to have a front end from a Spridget about 10 feet away from him, and the consensus is this:
If we mill off the brake rotors and recut the inner bearing on the hub, he can shorten the spindle, and we can pull the wheels in about ½ - ¾ inch laterally – which will give me about 4 inches of vertical room, which is just shy of turning the oil pan into a snow plow.

I’m certain a new jacking procedure will be necessary.

Stay tuned for details.
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 14, 2013, 05:25:51 PM
Really Chris, you use a jack?
Title: Re: Milwaukee Midget
Post by: Freud on September 14, 2013, 06:37:59 PM
No jack needed.

He can lift that fly with helium balloons.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2013, 02:36:49 PM
Really Chris, you use a jack?

Kate's been a wonderful help and an encouraging influence on this project, but there are a few things I can't persuade her to do for me.
So yes, a jack remains a necessity and the sole viable alternative to an argument I won't win.

No jack needed.

He can lift that fly with helium balloons.

FREUD

Glenn, have you priced out helium lately?

http://money.cnn.com/2013/07/26/news/companies/helium-prices.pr.fortune/index.html

Title: Re: Milwaukee Midget
Post by: Freud on September 15, 2013, 08:30:49 PM
I don't use a lot of helium.

Generally the only time is when I take a hit and

answer the fone when there is a solicitor.

They hang up when they hear my squeaky voice.

I'm still using the bottle that I bought in 199I but I

did replace the short hose in 2011.

FREUD

Title: Re: Milwaukee Midget
Post by: Stainless1 on September 15, 2013, 11:12:13 PM
... but I did replace the short hose in 2011.

FREUD


TOO MUCH INFORMATION THERE FerD
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 15, 2013, 11:20:31 PM
I’m certain a new jacking procedure will be necessary.

http://www.ebay.com.au/itm/JUMBO-PRY-BAR-900mm-36-SQUARE-TANG-THRU-SHAFT-NEW-/290978185202?pt=AU_Car_Parts_Accessories&hash=item43bfa6bff2
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2013, 01:58:38 AM
I’m certain a new jacking procedure will be necessary.

http://www.ebay.com.au/itm/JUMBO-PRY-BAR-900mm-36-SQUARE-TANG-THRU-SHAFT-NEW-/290978185202?pt=AU_Car_Parts_Accessories&hash=item43bfa6bff2

Hmmmm . . . a pry bar.

$59.00 for a high school shop class project?

Although it might make ingress and egress a little easier . . .  :roll:

"Okay, this goes under the lip of the back of the helmet, and I'll use the lateral restraint as a fulcrum, and . . . OUCH! - WAIT! - STOP!"

Okay – working on this front end slamming thing.  Down on the bump-stops, I've got 2 1/2 inches from the exhaust pipe to the ground.  The front frame rail sits just shy of 4" without the engine in it.  I’m ditching the springs and will be looking to source some rubber cone style springs from the old school Mini, which should bolt into the spring tower and ride on the cone tower of the lower A-arm plate.  I still need to pull the front end off – the weekend just ran away, otherwise I’d have had it done, but this is about where it will wind up . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5235_zps9ac56d01-1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5235_zps9ac56d01-1.jpg.html)

Compare that with the original stance . . . Note front bumper with respect to the center of the wheel . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bonneville%202013/277_zpsf31f7d19.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bonneville%202013/277_zpsf31f7d19.jpg.html)

With a re-roll of the inside of the fender lip and the narrowing of the track with the brakes cut and narrowing of the hubs, along with the shorter spindles, I will have clearance.

But it is fair to say that the gymkhana days for THIS Midget are over.

Graham, do you by chance know the dimensions of those Dunlop pencil erasers that give the Mini its exquisite ride qualities?

By the way, 3 cheers to Graham in Australia.  He fixed me up with an A+ style front engine plate, complete with a cam tensioner and cover, which after some careful diagnosis, will be making an appearance on the front of the Grenade in short order.  Thanks again - those parts just aren't available over here.

Whereas they're as common as $59.00 pry bars in your neck of the woods.

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 16, 2013, 02:30:18 AM
sorry I offended your sensibilities.

But have another idea.

You could put a rubber glove over the exhaust with a zip tie and stuff it under the car, it may take a while to inflate, but I'm sure it would work.....

No worries, always willing to help.....

Which reminds me, years ago I worked in a lab , we had a flock of sheep, one of my workmates had a particular fascination with the capacity of latex gloves.There was a scale with a small pen on it for weighing sheep, in a quiet moment Brett would get a large size latex glove and tie it over the end of a hose( this was in a "wet area"), he'd then turn the tap on and record the weight before the glove burst, from memory his record was around 120litres. Just for the record he was Nick Cave's first bass player, oh yeah, and he had a freckle on the end of his nose, odd guy.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2013, 03:07:17 AM
The only offense I see is what folks in OZ get charged for things.

I know, smaller economy, Americans are spoiled, I'm cheap - and it IS a REALLY NICE pry bar, what with the handle and all - but for pity's sake, considering what its intended to do, that sounds like a usurious amount of cash.

I shudder to think what Nick Cave's wardrobe set him back.

Which reminds me, years ago I worked in a lab , we had a flock of sheep, one of my workmates had a particular fascination with the capacity of latex gloves . . .


Another "Sheep and Latex" story . . . I feel like I'm at a 4H meeting!  :-D


:cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 16, 2013, 06:09:58 AM
It is an interesting and valid point you raise Monsieur Midget (that's French for Midget, I checked). Listed as the , and one of the most liveable cities in the world for many years Melbourne has priced itself accordingly. Beyond that Australia is stunningly expensive to most people from overseas, and anyone for that matter who has been overseas. Years ago if you saw a price in Pounds or US dollars an easy reckoner was to just triple it, the thing is the Aussie dollar has risen strongly against those currencies and the mentality for many has remained....that has had a sizeable effect on the economy, people found out about this thing called the internet and suddenly the fastest growing business in the country was parcel delivery and a deafening roar rose from the big retailers.So, the median house price in Melbourne is $562,000...a bottle of Jamesons whiskey is $44 and a basic 6 cylinder sedan is $40,000, the average wage is a bit over $50,000pa.

When we go to the US its like everything is 50% off.


The trade off is, despite what the recently elected government tells us, that we have some of the best economic figures in the world.............

 Gonna be a while before anyone gets sheep, latex, Nick Cave and a relevant discussion about economics into this thread....as you were.
Title: Re: Milwaukee Midget
Post by: wisdonm on September 16, 2013, 08:49:35 AM
Dick says "try front wheel drive rims." We'll be at the SCCA Rumoffs all week. Could you use some tickets?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2013, 10:22:11 AM
Dick says "try front wheel drive rims."

I know Dick's had great success with aftermarket stuff on the MGBs for his customers, but the Midget is a 4" on 4 pattern, and finding a 4" wide 15 that will fit a drag front tire is virtually impossible.  Centerline makes one - it's intended for drag guys who keep their 4 bolt Vega/Monza hubs, but offset is the same.

Rules make tires for this thing difficult, to the point of eliminating anything reasonable.  I think the rule says I need a T or U - rated tire or one intended for racing.  Anything meeting that order in a 13 or 14 inch is going to be too wide.  An A70-13 vintage racing tire is available from Hoosier, but I gain no clearance with it.  I even checked into Formula V, Dunlop vintage, Coker tires.  Other than LSR and drag fronts, narrow high speed tires are not to be found.  And I'm not seeing a 13 or 14 inch drag front.

Let me check with Kate about the rumoffs - and if Joe and Dick are there, I'm certain that's not a typo.  :cheers:

Title: Re: Milwaukee Midget
Post by: wisdonm on September 16, 2013, 11:20:33 AM
You're right about the Corvair/Vega/Monza rims. That's where I got my 13 x 7 for my Arkley/Sprite. You already have steel rims. The centers can be cut out and repositioned.

Dick has a bunch of $5 one day passes. He races at 1:00 on Sun. Let me know if you're interested. I'll gift you a set.
Title: Re: Milwaukee Midget
Post by: Jon on September 16, 2013, 01:13:39 PM
How does this effect your steering /contact patch geometry Chris?
Is the back coming down some as well or is it all turning into take?

Sorry for dumb questions.
jon
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2013, 02:39:32 PM
You're right about the Corvair/Vega/Monza rims. That's where I got my 13 x 7 for my Arkley/Sprite. You already have steel rims. The centers can be cut out and repositioned.

Dick has a bunch of $5 one day passes. He races at 1:00 on Sun. Let me know if you're interested. I'll gift you a set.

Let me get back to you on the passes - I missed the Sprints this year, and this could make a nice getaway for our anniversary.

The rims are already at full offset - no room to reposition.
How does this effect your steering /contact patch geometry Chris?
Is the back coming down some as well or is it all turning into take?

Sorry for dumb questions.
jon

No dumb questions here.  Camber looks to be about the same, but I expect the toe-in will need to be adjusted.

Jury's out on the rear end, but my inclination it to level the whole thing out a bit - if for no other reason than aesthetics.

Let's see how ambitious I am . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on September 16, 2013, 02:46:00 PM
I suspect you may have posted it somewhere in this 218 pages but so forgive me for asking...

What size front tire are you running now?
Title: Re: Milwaukee Midget
Post by: Geo on September 16, 2013, 03:28:53 PM
Hey Chris,

The only change to think about is the change to scrub radius.  This comes into play when you jump on the brakes.  But then you have no front brakes so this may be a moot point. And the difference may not be enough to matter, afterall you are working on a midget car.  :-D

Glad you are taking this record seriously.  Now back to my beer.  :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: Jon on September 16, 2013, 03:42:04 PM
Scrub radius is what I was thinking of as well, can make a car wander if surface isn't good.

Cheers
jon
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2013, 04:00:44 PM
But the rod ratio would be phenominal!!! (Insert sarcasm) and let you make some high rpm at a safer piston speed!!! (End sarcasm)

Uhhhmmm,

IMHO . . . . .

I realize the context of your remark, BUT, you really, really, want to think very hard about running F/1 type rod length/stroke ratios . . . . . .   for instance:

A/    they increase the piston dwell at TDC/overlap;
2/    they decrease the room available for valve lift @ TDC/overlap with vertical/nearly vertical valves;
d/    the result of the above two items creates a need for very efficient (ie: higher than normal) low-lift & mid-lift inlet tract flow values to meet the required flow demand.
       Most 2 valve engine designs CANNOT achieve the needed flow capability with very high rod ratios.   MOST 4 valve engines can achieve the required flow demand because
       of the excellent low-lift/mid-lift flow of MOST 4 valve designs.
x/    etc, etc, etc . . . . . .

As I have opined MANY times before: "It's Complicated . . . . ."

Before you opt for a "SUPER" long rod/stroke ratio, I would suggest you:

A/    model the required flow demand for the bhp output required;
2/    model the build geometry at the proposed rod stroke ratio (or ratios . . . ) to determine valve lift achievable;
d/    flow the complete inlet tract to determine what percentage of flow demand can be fulfilled.

THINK IT THROUGH FIRST, BEFORE PURCHASING EXPENSIVE PARTS . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Crackerman on September 16, 2013, 05:04:34 PM
Yes, i understand there is a lot more to rod/stroke ratio and the effects it has on power and torque curves.
I was hoping the words i wrote in parentheses would indicate the need to not be taken seriously. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2013, 10:14:11 PM
What size front tire are you running now?

22" M&H drag fronts on custom 15" wheels.

As far as scrub radius is concerned, eying it up with a straight edge , it's clear that there it's currently positive, which likely explains why it darted on me when I tried pulling it down at speed.  Pulling the wheels in a half-inch will probably put me at about zero, maybe still a bit positive - but that's just eying it up.
Title: Re: Milwaukee Midget
Post by: wisdonm on September 17, 2013, 11:22:16 AM
Big discussions about this at the Runoffs.

a. Wouldn't it be easier/safer to move the suspension mounting holes inward?

b. Wouldn't it be better to have shorter, tubular (if legal) A arms. You know, for safety, not performance advantages. wink, wink

c. Some Honda rims are 4 x 4.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2013, 04:47:15 PM
Big discussions about this at the Runoffs.

a. Wouldn't it be easier/safer to move the suspension mounting holes inward?

b. Wouldn't it be better to have shorter, tubular (if legal) A arms. You know, for safety, not performance advantages. wink, wink

c. Some Honda rims are 4 x 4.

I bet you'd find those Honda wheels are actually 100 mm.  And even if they were 4 on 4, I'd be looking for a narrow 13 or 14 with a T rating or a narrow race tire.  I spent months looking for an alternative - what I have is the best I could come up with.

As far as moving the mounting points further in, if I'm going to go that far, I can go as far as hanging a shortened Econoline drop axle under it with parallel leafs and still be legal.  Suspension is open, which means alternatives become even more complicated.  Realistically, though, I really don't have the chops to do anything as critical as relocating A-arms.

As far a safety is concerned, if you've ever seen my welding, you'd be looking at remachining the hubs and spindles, too.  :-D

Title: Re: Milwaukee Midget
Post by: DND on September 17, 2013, 05:28:56 PM
Hi Chris

Do you have some contact info for Podunk in Indiana, as I need some machine work done

Thanks, Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2013, 06:29:05 PM
http://www.landracing.com/forum/index.php/topic,12122.msg226928.html#msg226928

He has a whole "For Sale" thread for his services.  :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on September 17, 2013, 11:22:33 PM
Dick mentioned today, that he makes custom off-set bushings for Sprigets. These are used to change the camber. Tilt the tire in and up into the fender. Narrower tire foot print is an added benefit.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2013, 11:53:49 PM
Dick mentioned today, that he makes custom off-set bushings for Sprigets. These are used to change the camber. Tilt the tire in and up into the fender. Narrower tire foot print is an added benefit.


Hmmmm . . .

How would that work on a straight-away?  Most of the cars I've seen set up with extreme camber were on short, twisty tracks.

A 1/4 inch offset at the upper control arm would net me about 1/2 inch at the top, but the rubbing occurs about 2/3 the way up the tire on the outside.

How much offset can he put into 'em?.
Title: Re: Milwaukee Midget
Post by: Interested Observer on September 18, 2013, 12:02:21 AM
Chris:
Back to the head gasket for a moment--
It seems that the gasket performed well with the exception of the slight leakage between #2 and #3, and it would be nice to be able to continue using it (a standard gasket) in lieu of a more involved solution.  Also, it appears that there is not a lot of acreage on that 2-3 bridge for O-rings.  Which brings up some questions for further musings on the problem.
Have you put a straight-edge across the head and block at the bridge to see if either has locally recessed itself?
For that matter, are the head and block still reasonably flat in an overall sense?
What was the torque and re-torque history, qualitatively?
Did you use any sealing materials besides the gasket itself?
Do you have photos of the used gasket, and maybe details of the 2-3 ligament?
What style gasket is it, and the Cometic part number?
Were there any hints of other inter-cylinder leakage or other failed behavior?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2013, 12:50:05 AM
Answers in Red -

Chris:
Back to the head gasket for a moment--
It seems that the gasket performed well with the exception of the slight leakage between #2 and #3, and it would be nice to be able to continue using it (a standard gasket) in lieu of a more involved solution.  Also, it appears that there is not a lot of acreage on that 2-3 bridge for O-rings.  Which brings up some questions for further musings on the problem.
Have you put a straight-edge across the head and block at the bridge to see if either has locally recessed itself?

Not yet.

For that matter, are the head and block still reasonably flat in an overall sense?

Yes.

What was the torque and re-torque history, qualitatively?

Have to look up the spec, but it was all done prior to assembly, with the exception of when we ran in the cam on the outer springs - after that, we re-torqued it hot - or warm, at least.  The rocker pedestals are held down with the head studs.  

Did you use any sealing materials besides the gasket itself?

No - Cometic doesn't recommend it.

Do you have photos of the used gasket, and maybe details of the 2-3 ligament?

Not the gasket - but it's hanging on the wall of the garage - There was no indication of any compromise between the two cylinders.

What style gasket is it, and the Cometic part number?

MLS - .036 thick.  I found these to squish as much as .004.

Were there any hints of other inter-cylinder leakage or other failed behavior?

On the last tear-down after Maxton in 2011 - same story, but much less this time.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2013, 09:31:11 AM
I O -

There is a trick that Fordboy has used in the past on this combination which incorporates drilling additional water passages - actually steam vents - in the face of the head and into the deck of the block.  This gets better cooling to the particular area where it's getting hot.  The reason I didn't incorporate that trick was because I was using the MLS gasket.  On the Cometic, the outer faces are embossed around the water and oil passages, and I didn't think we could get a clean hole punched through the 3 layers - at least clean enough to ensure no leaks.

If I go to the Coopers copper gasket, leaks won't be a problem, and perhaps I'll look at that.
Title: Re: Milwaukee Midget
Post by: Crackerman on September 18, 2013, 09:41:16 AM
On the retorque, you did it with a hot engine. I was always under the impression that this is a not so great practice. The expanded, due to heat, metal will relax when cooled, unloading the bolt/stud and losing clamping force. Many higher hp diesels i have seen with a failed headgasket after replacement had a hot retorque after replacement.
I like to give the engine a heat cycle or two, then do a cold retorque. That way, as expansion occurs, it only clamps harder if the studs dont deflect.

I may have the wrong ASSumption on this one, but i also lost a new headgasket the only time i did a hot retorque. Changed it up and havent had issues ever since. (Aluminum head, iron block mitsu 4g63 around 250hp/liter) granted aluminum grows much further than iron.
Title: Re: Milwaukee Midget
Post by: jacksoni on September 18, 2013, 12:53:41 PM
It's my understanding with the Cometic MLS gaskets ( I use them too) that in addition to the deck (and head) surfaces be flat, but also exceedingly smooth in preparation, nearly polished, for best seal. I have been reusing mine with a spray of copper coat with no issues so far.
Title: Re: Milwaukee Midget
Post by: Geo on September 18, 2013, 01:04:41 PM
Yes, different gaskets need different surface finishes.  Jag needs semi smooth, Mercedes needs semi rough.  A heat cycle without running anywhere and then a cold retorque has always worked for me.

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2013, 05:29:08 PM
On the retorque, you did it with a hot engine. I was always under the impression that this is a not so great practice. 

Right you are.  Thinking back, I don't recall retorquing the head after the dyno session.
Title: Re: Milwaukee Midget
Post by: Interested Observer on September 18, 2013, 09:58:02 PM
So, Chris, the following is one person’s take on the gasket issue, for what it is worth..
I was somewhat concerned that you were inclined to launch off on an O-ring solution, involving machining, new parts, a whole new and largely unproven setup, when you already have a pretty simple, well-performing configuration that survived the dyno and quite a number of runs with only a single minor leak between cylinders.  And that with a bit of a murky torque/retorque history.  The Cometic gasket seems to be a rather well engineered piece, with the embossed ribs helping to concentrate and apply the preload where it needs to be--in the seal areas.  I am not sure if the actual construction is exactly as per the illustrations in the Cometic catalog, but the concept seems correct and the success of their approach seems to be well accepted across many applications.  Due to the narrow seal width it may not be the kind of gasket one would want for something you were going to put 100,000 miles on, but for relatively short term use it seems fine.  Also, it would appear that it is amenable to being “enhanced” in the bridge area between the cylinders if that proves to be needed, by adding some thin shim stock between the two outer sheets--further biasing the contact loading in that region.


Secondly, it seems like you may be itching to incorporate Fordboy’s steam vent technology and copper gasket.  While this certainly could be done, and may be just the ticket for a 30 minute road race, is it really needed for a one and a half minute blast down the salt?


Quote
I'm actually having difficulty getting the engine above 180 - it's running super cool - at least as far as the water temp is concerned.

It doesn’t seem that you are really getting that hot, and I just see more machining, special gaskets, liberal and necessary application of sealing compounds (a mess to deal with), and the movement of the clamping force back to the immediate area surrounding the head bolts instead of between the cylinders.  The solid copper gasket would be considerably less compliant than the embossed, multipart Cometic.

Stick with what you’ve got!  It works!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2013, 11:12:36 PM
Well - we may . . .

Another issue on the horizon is the potential of doing something to increase compression.  It's a huge headache on small capacity engines.

We needed to come up with a widened lobe center angle and an unusual cam lobe in order to make what we're running work.
Just a reminder for those who are following along, MAX that can be tolerated:
(http://i1267.photobucket.com/albums/jj549/fordboy628/MidgetSpreadsheet02001.jpg)

 :cheers:
Fordboy

We're in really good shape, considering we’ve got .0065 pop up on the pistons and that I shaved the head .060.  Additionally, the cam Dema built actually has more lift than the SPVP-5 it replaced.  Cam is dialed in at 105.25 degrees.

Piston clearances @ plotted points

Intake –
TDC   .091
5 ATDC   .071
8 ATDC   .064
10 ATDC   .061
12 ATDC   .060
15 ATDC   .063
20 ATDC   .076

Exhaust –
20 BTDC   .100
15 BTDC   .087
12 BTDC   .085
10 BTDC   .087
8 BTDC   .089
5 BTDC   .096
TDC   .115
5 ATDC   .144


[/quote]

Now this was calculated with what was advertised as a .027 gasket -


I'd ordered up a pair of their steel 3 piece head gaskets.  They were advertised at .027, measured up at the fire ring at that, but by the time I put the torque to the studs, they crushed down to .0225. 



The next size available was the .036.  Assuming similar gasket crush, I lost probably .2 CR due to this, and I'm fighting for every single point I can find.

The head is maxed out, but even with a notched piston, the best I'm likely looking at is 13.6:1 and still have safe piston clearances.

But seeing as I have a few thousandths more to the plus due to the thicker gasket, I might be able to make up some of it with Rimflow valves, which have a thicker head, and provide better flow and anti-reversion properties.

Much to take into account.

Or I could just start on a destroked DOHC K-series MG/Rover 4 and be done with it.  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 19, 2013, 09:15:29 PM
Midget,

If you recall, the retorque done @ TNT was on a "basically" cold engine, it was not hot, by any stretch of the imagination.   Perhaps warm or tepid is the proper adjective, as we pumped cool water through the assembly to facilitate a "cooler" retorque.

In my experience, the discoloration you are seeing is due to heat concentration between the siamesed #2 & #3 cylinder bores.    It is why I drill the extra "steam" holes.   They have been indispensable for 30 minute road race sessions.    BUT, Interested Observer is right, you probably don't need them at the temp/run time for your application.

I am not opposed to the Cometic gasket, it has held up better than I expected, although at the price of slightly lower C/R.    Simple, working setups are preferable to complicated, untried solutions.

In my experience, you NEED more static/dynamic C/R at the low V/E your engine makes.   I still think the most cost effective way to higher static C/R, is a set of "domed" pistons, fitted to the current cylinder head assembly.   As opposed to a "small" chamber special cylinder head.   A small dome, combined with the Vizard "slot" or notches, opens up more choices for alternate camshafts/camshaft timing.   Your checkbook, your choice . . . . . . . . .

Once the complete cylinder head has been flow tested with the inlet manifolds, you can make an intelligent choice based on: information . . . . .     OR, you can have my ex-partner pick a head based on how it "looks" to him . . . . . . . . .  :roll:

Just my 2 cents.

Off to pay my homage at the grave of Edgar Allen Poe with a toast of absinthe.   Back in 10 days, unless I end up in the Arkham Asylum.    GO BEARS!!!!
 :cheers: :cheers: :cheers:
Fordboy   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2013, 10:00:51 PM
yaah - go bears dare, aina hey . . .

All possibilities are on the table.  I need to calculate the pop-up I can get by with and maintain the valve-to-piston clearance, and still allow enough variance so we can rock the cam a degree or two without crashing into things.

A friend of mine showed me how to do that!  :-)

Absinthe?  Nevermore . . .

Title: Re: Milwaukee Midget
Post by: gkabbt on September 20, 2013, 05:23:02 AM
yaah - go bears dare, aina hey . . .

All possibilities are on the table.  I need to calculate the pop-up I can get by with and maintain the valve-to-piston clearance, and still allow enough variance so we can rock the cam a degree or two without crashing into things.

A friend of mine showed me how to do that!  :-)

Absinthe?  Nevermore . . .


Been there done that and as you said.....Nevermore!  :roll:  :-o  :-D
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 20, 2013, 12:42:32 PM
180 degree coolant temperature is way too low. The whole idea it to retain the heat of expansion and use it to push the piston down. The hotter the coolant the better.

Simple formula, run it until it melts, then back off a little.  :cheers:

A lotta years ago I saw an interview with a famous AMA dirt track tuner. His rider won the race by a wide margin. The interviewer said that is was an almost perfect race.

The tuner's response? "Hell no it wasn't near perfect. Perfect is when you cross the finish line a lap ahead of everyone, The frame splits in two, the engine explodes just as it runs out of gas, and the rider dies of exhaustion. That's perfect."
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2013, 01:54:19 PM
180 degree coolant temperature is way too low. The whole idea it to retain the heat of expansion and use it to push the piston down. The hotter the coolant the better.


Absolutely - the Smokey Yunick approach.

I was surprised as to how cool the thing ran at Bonneville.  My previous experience had been not being able to keep it from overheating.

Seems like that's no longer an issue.

 
Title: Re: Milwaukee Midget
Post by: grumm441 on September 22, 2013, 06:16:35 PM
I'm not sure I would use a copper gasket
there is too much area to compress
With the Cometic gasket you have more localised pressure around the fire ring
G
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 23, 2013, 12:55:23 AM
... I'm not sure I would use a copper gasket
there is too much area to compress...
See my post #3230 to this thread. I apologize for being repetitive, but there doesn't seem to be a very widespread understanding of traditional O-ring/copper/receiver-groove functionality.
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 23, 2013, 03:15:25 AM
I wouldn't use a copper gasket without a proper O ring setup.

Pete
Title: Re: Milwaukee Midget
Post by: grumm441 on September 23, 2013, 04:28:35 AM
See my post #3230 to this thread. I apologize for being repetitive, but there doesn't seem to be a very widespread understanding of traditional O-ring/copper/receiver-groove functionality.

Yep
even commented on it
Don't remember it
But you are entirely right, without the use of the O ring......
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 23, 2013, 07:06:03 PM
Well, some of this is going to be determined once I know how much pop-up I can get by with, how much I'll have to notch the pistons, and if I'm even going to be using this engine or head.

The issue I see with the copper gasket/O-ring setup is I don't know how consistently I can pull up to tolerance with respect to my valve-to-piston clearance.  The stainless steel gasket is pretty repeatable - I don't know about the copper O-ring set-up.
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 23, 2013, 07:39:01 PM
It should be totally consistent Chris. The large copper area will be what determines what the head pulls down to and the o-rings will only help the seal. their area is so small that it shouldn't affect the overall way the head pulls down.

The only concern I have is how much thickness have you got left in the head to allow for the o-ring groove.

Pete
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 24, 2013, 01:22:48 AM
... The only concern I have is how much thickness have you got left in the head to allow for the o-ring groove...
As I said before- I can't believe his head won't live with a .020" deep receiver groove.

Unfortunately, the real drawback of O-ring/copper has yet to be mentioned here- sealing fluids (i.e. coolant) can be problematic. Various schemes have been used, including the printed elastomer sealing on SCE gaskets- which doesn't always perform perfectly. The ideal solution is to eliminate the fluid at the head/block juncture by dry-decking (closing passages in both block and head). But this requires re-thinking coolant flow path and adding additional exterior plumbing.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on September 24, 2013, 04:07:33 AM
We have used copper gaskets with and without O rings. Had good luck with coating the gasket with copper coat, it is like paint, the spray was best to use.
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 24, 2013, 04:22:23 AM
We used Copper Coat with complete success on the sprint car.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 27, 2013, 08:04:59 AM
yaah - go bears dare, aina hey . . .

All possibilities are on the table.  I need to calculate the pop-up I can get by with and maintain the valve-to-piston clearance, and still allow enough variance so we can rock the cam a degree or two without crashing into things.

A friend of mine showed me how to do that!  :-)

Midget,

Perhaps some play time with some clay on the tops of the pistons might prove useful.   At least it would establish what might be achieved, C/R wise, with the current build geometry and chamber shape . . . . .         Then, the clay can be carefully removed and its' volume measured to calculate the final C/R you can achieve . . . . .     Just sayin' . . . . . .

Low compression ratio . . . . .   Nevermore . . . . . !!!!

Go Ravens!  Go Bears!
Baltoboy
Title: Re: Milwaukee Midget
Post by: jacksoni on September 27, 2013, 08:34:23 AM
yaah - go bears dare, aina hey . . .

All possibilities are on the table.  I need to calculate the pop-up I can get by with and maintain the valve-to-piston clearance, and still allow enough variance so we can rock the cam a degree or two without crashing into things.

A friend of mine showed me how to do that!  :-)

Midget,

Perhaps some play time with some clay on the tops of the pistons might prove useful.   At least it would establish what might be achieved, C/R wise, with the current build geometry and chamber shape . . . . .         Then, the clay can be carefully removed and its' volume measured to calculate the final C/R you can achieve . . . . .     Just sayin' . . . . . .

Low compression ratio . . . . .   Nevermore . . . . . !!!!

Go Ravens!  Go Bears!
Baltoboy
If you are going the custom piston route anyway, you can take a mold of the combustion chamber with one of the various products available for port molding etc and send to the mfg. They can then design the piston top to get what you want. I have used CP for that, through Nick Arias III (b'ville racer and 2 club member) who used to run Atomic speedware but now is working for Arias pistons. You have to be careful though as domes, though they help CR, may cause enough interference to flame travel that the process is negatively affected. Watch and see what you can do with squish/quench area also. May be some power there (area and piston to head clearance). All these things, as you have mentioned, can give P-V clearance problems and you get limited with what you can do cam wise. I currently run P-V and P-Head clearances that really raise eyebrows, so far without problems though I would be hard pressed to say this set up is better (am I making more power???). Watch sharp edges on the piston top/dome as well. They need to be well massaged smooth. A point of CR only makes a small percent more power under best of circumstances and other changes may need to be done to make use if it. Is it worth the trouble and money when you are already at 13:1. Of course, you are looking for every pony you can find, I understand.

Mr Fordboy- where in Baltimore? I live in Annapolis but school and work was downtown, Hon. Go Ravens.
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 27, 2013, 03:34:02 PM
Chris, PM or call John Noonan as well, he is a racer, frequents this site and will work with you on pistons.  You may need Pork Pie to read some of the blue prints, but the quality is beyond compare.  I assembled head on block with gasket, sprayed on some penetrating oil, poured in mixed resin, sent the resulting chunk to John with cam specs, compression height and said we needed the max compression they could get. 
Title: Re: Milwaukee Midget
Post by: jacksoni on September 27, 2013, 03:49:51 PM
Chris, PM or call John Noonan as well, he is a racer, frequents this site and will work with you on pistons.  You may need Pork Pie to read some of the blue prints, but the quality is beyond compare.  I assembled head on block with gasket, sprayed on some penetrating oil, poured in mixed resin, sent the resulting chunk to John with cam specs, compression height and said we needed the max compression they could get. 
Second this also. I don't know John but he was the motorcycle piston guy at JE Pistons. Have heard him talk  and certainly would also be good resource.
Title: Re: Milwaukee Midget
Post by: Queeziryder on September 27, 2013, 03:59:33 PM
Chris,

I'll third the recomendation for John and the team at Wossner.

My dad's bike ate the CP piston in his Vincent. We sent the dead pidton to Alex at Wossner and he and John came up with the goods  :-D

New piston, minimal running in, and many thousand of miles later and one happy biker  :cheers:

Neil
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 27, 2013, 04:50:09 PM
When you get the pistons from Noonan, there is a dropped cell phone in every box.  :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on September 27, 2013, 05:20:13 PM
I wouldn't use resin. I'd use silicone mold rubber. It won't stick to anything, but itself and is flexible when cured, so it will pull away from undercuts, spark plugs, valves, and ports.
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 27, 2013, 11:49:32 PM
Flexibility is not your friend when measuring  :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2013, 02:16:47 AM
Well, a little progress -

I dropped the head off by Fordboy - he's back from his Absinth swilling week with the inlaws in Baltimore.  He's going to do a bench flow on it - it's already been done at C&S, but there have been modifications to it since then.  He's recently flowed about a half dozen BMC heads by Swifttune, Longman and PHP (Pommy Head Preparation?  Potentially Hideous Performance?  Poopy Head Porting? - I digress) and he's putting together a database for his consulting practice.

Here's what we're investigating -

I'm going to stick with the Cometic gasket, and if I have to, have one custom punched at a thickness that I know will provide me with the maximum CR with this combination.  The standard sizes are .027, .030 and .036.  The last time I talked to them, they didn't have a .030 available, so that's a new option.  Given I was seeing - this is from memory - .003 crush on the .027, it's my hope a .030 will take me to where I originally wanted to be.  The head itself is 17.3 cc's, the gasket would pull .6 cc out of the combustion chamber.  The engine is small enough that .6 would be a worthwhile get. 

We're going to flow the head with the existing valves , and with a pair of Paul Ivey anti-reversion valves.  The Iveys give better low lift and mid lift flow, and help minimize charge robbing between the shared intake ports.  The downsize is that they are a bit thicker faced than the dimes and quarters-on-a-stick valves I currently have -  and a touch heavier.  But because they have thicker heads, they take up more space in the combustion chamber - a plus and a caution.  More occupancy gets me more compression, but cam timing will be critical if they can be made to fit without colliding with the pistons.  I'll need to take some measurements on those.

Once I have the valves in place and on the block, I'll see how much room I have to rock the cam without clearance issues.  Then, back to the dyno to determine where peak cam performance is between the extremes.

A thought I had is that if we can get better flow at low and mid lift with the Ivey valves, I might be able to re-bush the rockers back to about a 1.45:1 ratio, which might let me go with a pop-up piston without the pistons and valves getting too friendly.  High lift flow is not a problem - if I can compensate low and mid lift flow with valves, I think I can sacrifice a touch on the high end and still fill the cylinders.

One thing we didn't push was timing.  According to Dick Luening, he's had success with his MGB by pulling the timing back a bit in the higher revs.  Once it's on the dyno, it's an easy reprogram to do, so that's on the agenda.

The low hanging fruit has been picked and canned for the winter.  These last few nibbles are going to be the tough ones to reach, and one wrong move could upset the whole apple cart.     
Title: Re: Milwaukee Midget
Post by: Freud on October 05, 2013, 12:23:03 PM
If you upset the apple cart make cider instead of beer.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2013, 07:02:13 PM
If you upset the apple cart make cider instead of beer.

FREUD

Glenn, it's funny you should mention apples - especially since you bought so damned many of them at Salt Talks.

Kate's mom passed away last February, and we've been chipping away at cleaning the house out for the last few months.  Kate grew up on a 10 acre orchard west of town, and when we finished today, we took a walk through the farm - might be the last time.

I've known Kate for 28 years, and was always welcome at her parent's house.  In all of the 28 years I've been making the trip, I have never seen this orchard as prolific as it was this year.

Two of the trees are Northern Spies, a rather uncommon tree for Wisconsin.  Jim, Kate's father, had picked them out and had moderate success with them, but they had not been tended to or pruned for probably 12 years.  They are very old, and even 5 years ago, we were convinced they would need to come down.  They hadn't produced anything but cider apples for years.

Yet this year, both trees were absolutely loaded with fruit.  Before we left, we filled two grocery bags full of apples.

I won't be pressing cider with them - her brother Dennis is on that one, and he won't be hurting for work.  But after I throw a second coat of paint on the undercarriage of the Midget tomorrow, I will be cleaning and processing these extraordinary apples for pie and probably some applesauce, and remembering Kate's parents.

For this year, I'll skip the cider.   :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 05, 2013, 08:44:28 PM
PM sent, Chris.  It's about apples -- that's why I'm not putting the story here.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 06, 2013, 12:04:00 PM
PM sent, Chris.  It's about apples -- that's why I'm not putting the story here.

Come on, Jon - it looks like a tantalizing recipe for a fine autumnal dessert - one that could easily be had as a breakfast.

Fine - be that way - I'll post it  :-)

APPLE DUMPLINGS


 Do you have a metal 9” x 9” x 2” baking pan?  Why not?  6 apples fit nicely in one; otherwise, adjust recipe to fit the size of the pan you do have.  Make sure pan is at least 2 inches high.  Try using a bread loaf pan and smallering the recipe.


 Peel and core 6 cooking apples (Jonathons stay firm, McIntosh cook up softer, and never use Red Delicious!).  Make certain all nerds are out of apple centers because they offend one’s tongue or at least my tongue.


 Mix 2 cups Jiffy biscuit mix with 2 teaspoons baking powder, a couple of tablespoons of cooking oil, a couple of scratches of fresh nutmeg (1/8 teaspoon is plenty), and enough milk to make dough – about a half-cup or so, but experiment to make a dough moist enough to hold together but dry enough not to be so sticky that you swear when rolling it out.  Using a rolling cloth, roll out pieces big enough to wrap one around each apple.  [Note:  Consider putting an extra “patch” of crust on the bottom of the apple (covering the hole) to help hold the juice in while baking.  You’ll learn to appreciate this tip when serving the dumplings!]


 Put a teaspoon or so of cinnamon sugar and a little pat of butter (Parkay!) in the core of each wrapped apple and fit them snugly into the chosen pan.  It isn’t necessary to spray Pam or rub lard on the pan – the dumplings won’t stick much.


 Pour over the whole affair a syrup made of 1 cup of water, 1 1/2 cups of sugar, a stick of butter (more commonly known as margarine), enough cinnamon (to taste – about a half-teaspoon is a good place to start), and a couple of scratches of fresh nutmeg (again, 1/8 teaspoon – if you use store-bought ground stuff) which has been boiled and stirred for a couple of minutes.  Pour carefully so you don’t splash the cinnamon and butter out of the apple cores, and let each of the dumplings get that nice, shiny gloss.


 Bake at 400F for 15 minutes, then lower heat to 300F for at lest 15 minutes – but maybe as long as 45 minutes, depending on how done you decide you like the apples.  Serve with decadent quantities of 1/2 & 1/2, or maybe large blobs of sweetened fresh whipped cream, (certainly NEVER use Cool Whip!) or maybe even “pour” cream, which is just whipping cream straight out of the container, or even vanilla ice cream, although I think that’s a heck of an insult to two fine foods that deserve to be enjoyed separately.


 By the way – the recipe is much simpler than six paragraphs makes it seem.  Practice. . .
Title: HOW TO BAG A MIDGET
Post by: Milwaukee Midget on October 15, 2013, 11:14:34 PM
If you're looking for dating advise, you can skip this post.

Part of what I need to do to get the Midget over the hump is to get it out of the wind.  A few weeks back, I determined where I wanted to have the front end sitting . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5235_zps9ac56d01-1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5235_zps9ac56d01-1.jpg.html)

I think that looks about right.  In that position, it’s sitting on the bump stops.

Since then, I turtled the Midget and started to work on the undercarriage, so everything is upside down and easy to work on.  This is as close to roll cage testing as I ever hope to get.

The height of the bump stops are ~2” from the top of the cone on the A-arm spring pan and the bump stop cone which locates the spring on the top into the spring perch.  Here’s the assembly with the bump stop removed –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53031_zps86905054.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53031_zps86905054.jpg.html)

After talking to folks about cutting springs – nobody wanted to do it, and I don’t have a torch or any way to reconstitute the end of the coil – I started checking into air springs.  If this were a Chevelle or an F-150, I could order a kit.  There are racing springs available for the Midget, but nobody could give me an exact height after installation.  Besides, I may want to make adjustments.

After going through Air Lift’s offerings, on a whim, I pulled up the McMaster Carr catalog on line.  Well, shazaam!  Here’s what I found –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53061_zps948f7cf4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53061_zps948f7cf4.jpg.html)

1.5 to 3.6 inch working height, designed to operate between 2 and 3 inches, handle up to 600 lb’s each (the Midget weighs about 1,500 – the stock spring rate is 285).  Yeah, they’ll be a bit soft, and I’ll still need to come up with some sort of bump stop, but it’s not like I’m doing the Baja 1,000 with it.

And as I have said countless times before – it’s all a grand experiment.

The bags arrived today.  I took one with me to the hardware store, and started putting things together in my head.  First thing I noticed was the base –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53101_zps59d27cdb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53101_zps59d27cdb.jpg.html)

I need to evenly distribute the pressure over a broader area than just the bung of the inlet pipe and the boss for the stud.  But what could I use?  A trip down the electrical aisle turned up these –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53051_zpsb5002783.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53051_zpsb5002783.jpg.html)

Sure enough, the inside diameter is a perfect fit, and the weight will be much more evenly distributed to the bump cone.

The other end was shouldered, and I wanted to make a more solid contact with the A-arm cone, so a couple of large fender washers were epoxied into place –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53081_zpscc4f1b74.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53081_zpscc4f1b74.jpg.html)

From there, it was simply a matter of drilling holes in the top of the A-arm cone and bolting it all together –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53121_zps0ff10989.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53121_zps0ff10989.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN53131_zpsc55b052d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bag-a-Midget/DSCN53131_zpsc55b052d.jpg.html)

I won’t know for sure if it will work until I get the engine back in it, but if it does, I’ll have bagged a Midget for less than $150.00.
Title: Re: Milwaukee Midget
Post by: salt27 on October 15, 2013, 11:30:29 PM
Chris, how many PSI are those things rated for?

I like it.

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2013, 11:33:49 PM
Chris, how many PSI are those things rated for?

I like it.

 Don

Up to 100 psi.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2013, 11:49:08 PM
Here's the chart . . .

http://www.mcmaster.com/#9538kac/=oyd6cq

If you go to page 2 of the pdf, there's a graph showing the force to height to air pressure levels.

By the time it gets down to 2 inches at about 65 lbs of air, I'm at about 375 pounds per spring.  Weight distribution is close to 50/50 on these things.

Might be a little stiffer than I think . . .
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on October 16, 2013, 10:02:46 AM
Anybody remember the rubber cone suspension in the BMC Mini's?
  Sid.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 16, 2013, 10:15:46 AM
Anybody remember the rubber cone suspension in the BMC Mini's?
  Sid.
I had one. Wayno
Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 16, 2013, 10:55:52 AM
Great idea MM! I love the way the car looks, "sittin in the weeds"!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2013, 11:10:36 AM
Anybody remember the rubber cone suspension in the BMC Mini's?
  Sid.

Sid, I was looking on line for those rubber springs, and Graham sent me a bit of info, but I couldn't find dimensions for them.  With modifications, I probably could have made them work as well, but this is a surer bet, and is reversible if it doesn't work.

I also picked up a set of lowering blocks for the rear - should drop it about an inch - 1.5.  Still maintain some rake and make it lower - LOWER - LOWER .




 
Title: Re: Milwaukee Midget
Post by: tauruck on October 16, 2013, 11:19:47 AM
The amount of work you've put into your project is unbelievable. It looks great.  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on October 16, 2013, 11:28:00 AM
Looks good, those bags should work well.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on October 16, 2013, 04:58:56 PM
Chris:

That should work great.
I love how you don't need a rotisserie!

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 28, 2013, 01:42:31 AM
Well, here’s a thinker – or maybe not.

I pulled the rear end on the Midget a few weeks ago, pulled the hubs and replaced the wheel studs with some longer units from a Mini Cooper.  All’s well, reinstalled the axles – the splines looked great – and I hand turned the pinion.  It turned freely, but every complete turn of the crown gear, there was a spot where it was just a touch tougher to turn – barely perceptible, not grinding or anything that created a noise, just a small bit of extra resistance. 

As I’m at the point where I’m trying to reduce every possible Newton of resistance, I reluctantly pulled the pumpkin.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5314_zps409b20d6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5314_zps409b20d6.jpg.html)

The crown gear and the pinion looked flawless.  The pumpkin came out of a 1959 Bugeye, and the gears have clearly been harmoniously working together since Harold Macmillan lived at 10 Downing Street.  These things were notorious for slap-dash assembly and disinterested inspection, but were also designed so that they never really had to be put together all that carefully.  On Spridgets, the axles tend to go before the diffs.  I saw no unusual wear patterns, to the naked eye everything looks great, and if it were in a street car, I’d just throw it back in and go.

But taking the dial indicator to it showed it just far enough out that I may have to do something with it.

The backface of the crown gear varied .0035 through a complete rotation – the tight spot, right where I felt the nominal resistance.  It’s likely that some of that is just take-up onto the bearing shims.  The circumfrance runout was also .0035, corresponding to the tight spot.  The pinion turns freely with no funny business or slop.

Lash was .010.  Factory spec is .002, but given the great shape of the gears and that I’m trying to lose some rolling resistance, I’m not uncomfortable running that a little loose.  Bearings all looked good.

What I plan to do is simply remove the crown gear, clean everything up really well and reassemble it, hoping to better index the crown gear onto the differential cage.

And speaking of pumpkins –

Kate reminded me yesterday that Trick or Treat was this afternoon in our neighborhood, and that she needed help cutting Jack-O-Lanterns.  I told her I was already working on a pumpkin, but she didn’t appreciate the joke.

Kate took hours, painstakingly drawing the face and carving her gourd.

I had mine done in 5 minutes . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0019_zps865f9053.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSC_0019_zps865f9053.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0025_zpsbde8cf67.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSC_0025_zpsbde8cf67.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0029_zps59a934d9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSC_0029_zps59a934d9.jpg.html)


 
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 28, 2013, 04:53:06 AM
It's perfect when you have the right tools for the job!!!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Stainless1 on October 28, 2013, 12:52:23 PM
The one on the left looks just like you... the right one looks a little like my ex when I'd come back from racing....  :roll:
 :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on October 28, 2013, 01:01:50 PM
"Kate reminded me yesterday that Trick or Treat was this afternoon in our neighborhood, ..."

Getting a little ahead of schedule aren't they? What will they do on Halloween? Go around for seconds? It's kind of hard being scary in the afternoon.

Good grief, I'm glad that I was a kid back when I was.

Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 28, 2013, 01:59:02 PM
"Kate reminded me yesterday that Trick or Treat was this afternoon in our neighborhood, ..."

Getting a little ahead of schedule aren't they? What will they do on Halloween? Go around for seconds? It's kind of hard being scary in the afternoon.

Good grief, I'm glad that I was a kid back when I was.

Regards, Neil  Tucson, AZ



A function of living in "the big city".  Milwaukee sets up Trick or Treat on the Sunday of or before Halloween, between 1 and 4 in the afternoon.

What usually happens is the Packer game starts at noon, it's over by 3:00 and we get slammed between 3 and 4.  With this week's game being a Sunday night game, we had the same amount of kids, but the parents wanted to get it done early, and it was all over by 3:00.

I know what you mean, Neil - it's no fun tipping outhouses or tee peeing trees in the daylight.  :evil:
Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 29, 2013, 07:50:23 PM
MM, I have seen no finer way of carving a pumpkin! I have been laughing for fifteen minutes! Love it man!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 29, 2013, 08:09:12 PM
Well, I ran out of chainsaw oil, so I had to improvise . . .
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 29, 2013, 09:06:49 PM
Chris, Rick Holman -- the guy that does our wood cutting - has worked in the woods for years and uses drain oil from the cars and trucks to oil his chain.  He gets a whole heck of a lot of life out of chains -- so maybe you didn't have to forgo the chainsaw after all.  Probably too late for now, but next year. . . :-D
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 29, 2013, 09:14:42 PM
Well, I ran out of chainsaw oil, so I had to improvise . . .
Aren't pumpkin guts a lubricant?  :| Wayno
Title: Re: Milwaukee Midget
Post by: 38flattie on October 31, 2013, 11:09:47 AM
Well, here’s a thinker – or maybe not.

I pulled the rear end on the Midget a few weeks ago, pulled the hubs and replaced the wheel studs with some longer units from a Mini Cooper.  All’s well, reinstalled the axles – the splines looked great – and I hand turned the pinion.  It turned freely, but every complete turn of the crown gear, there was a spot where it was just a touch tougher to turn – barely perceptible, not grinding or anything that created a noise, just a small bit of extra resistance.  

As I’m at the point where I’m trying to reduce every possible Newton of resistance, I reluctantly pulled the pumpkin.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5314_zps409b20d6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5314_zps409b20d6.jpg.html)

The crown gear and the pinion looked flawless.  The pumpkin came out of a 1959 Bugeye, and the gears have clearly been harmoniously working together since Harold Macmillan lived at 10 Downing Street.  These things were notorious for slap-dash assembly and disinterested inspection, but were also designed so that they never really had to be put together all that carefully.  On Spridgets, the axles tend to go before the diffs.  I saw no unusual wear patterns, to the naked eye everything looks great, and if it were in a street car, I’d just throw it back in and go.

But taking the dial indicator to it showed it just far enough out that I may have to do something with it.

The backface of the crown gear varied .0035 through a complete rotation – the tight spot, right where I felt the nominal resistance.  It’s likely that some of that is just take-up onto the bearing shims.  The circumfrance runout was also .0035, corresponding to the tight spot.  The pinion turns freely with no funny business or slop.

Lash was .010.  Factory spec is .002, but given the great shape of the gears and that I’m trying to lose some rolling resistance, I’m not uncomfortable running that a little loose.  Bearings all looked good.

What I plan to do is simply remove the crown gear, clean everything up really well and reassemble it, hoping to better index the crown gear onto the differential cage.

And speaking of pumpkins –

Kate reminded me yesterday that Trick or Treat was this afternoon in our neighborhood, and that she needed help cutting Jack-O-Lanterns.  I told her I was already working on a pumpkin, but she didn’t appreciate the joke.

Kate took hours, painstakingly drawing the face and carving her gourd.

I had mine done in 5 minutes . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0019_zps865f9053.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSC_0019_zps865f9053.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0025_zpsbde8cf67.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSC_0025_zpsbde8cf67.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSC_0029_zps59a934d9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSC_0029_zps59a934d9.jpg.html)


  


Chris, weren't you thinking about changing the gearing? Now looks to be the perfect time! :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 31, 2013, 11:37:58 AM
Chris, weren't you thinking about changing the gearing? Now looks to be the perfect time! :evil:

All the models indicate I'm right about where I need to be for the record as far as gearing is concerned.  These are 4:22s, the options either side are 3:92 and 4:55.

This year, I'm going to concentrate on getting this thing slammed, minimizing rolling resistance, and refining the tune - I'm looking at anti reversion valves and a cam cover that will let me easily adjust cam timing on the dyno.

And I hope to put a REAL paint job on it.
Title: Re: Milwaukee Midget
Post by: 38flattie on October 31, 2013, 12:38:42 PM
.....except you're not pulling 8K out of it! :evil:

Good luck-I can't wait to see it next year!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 31, 2013, 07:43:02 PM
.....except you're not pulling 8K out of it! :evil:

Good luck-I can't wait to see it next year!

I will pull 8K in fourth. :evil:

Title: Re: Milwaukee Midget
Post by: 38flattie on October 31, 2013, 08:28:26 PM
Is 4th 1:1?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 31, 2013, 09:23:34 PM
Is 4th 1:1?

Yup.  22" tires @ 8000 = 124 - figure a bit of slippage, I'm on track.

I am pulling 9200 in third.

I've got to squeeze a couple of more horse out of the donk, minimize rolling resistance and wind issues and optimize the tune for the salt.

Just going back to the basics - eliminating the front brakes, losing the diff oil and transmission oil in exchange for ATF, slam the crap out of it, get the body panels aligned correctly - my trunk gaps and hood gaps are obscene - just dozens of little stupid things that I hope can be somewhat additive.

It's going to be a long, cold winter in Beerhaven, but the garage heater is working fine.  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on October 31, 2013, 09:45:20 PM
ATF?  I would think synthetic motor oil would provide better lube with minimum drag... 0W20 or 0W30.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 31, 2013, 10:58:55 PM
ATF?  I would think synthetic motor oil would provide better lube with minimum drag... 0W20 or 0W30.

I'll take a recommendation.  Haven't personally been down this road before, but ATF has been mentioned as an alternative.
Title: Re: Milwaukee Midget
Post by: wisdonm on October 31, 2013, 11:29:03 PM
Then there's always synthetic ATF. I've done both. Are you looking for ceramic bearings?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 31, 2013, 11:38:03 PM
Then there's always synthetic ATF. I've done both. Are you looking for ceramic bearings?

Hmmmm . . . I guess I might be. 

Don, do you have a source?
Title: Re: Milwaukee Midget
Post by: wisdonm on October 31, 2013, 11:41:12 PM
Not off hand. I'd check with Dick and Joe.
Title: Re: Milwaukee Midget
Post by: Jon on November 01, 2013, 01:29:21 AM
Ram air?
Title: Re: Milwaukee Midget
Post by: charlie101 on November 01, 2013, 04:05:04 AM
Anything accessory on the engine is robbing more power than those bearings, I don't remember all you've done to the engine but I'd go for electric everything, even the oil pump and pump the air out of the crankcase. Utilize stored hp in batterys instead and with separate circuits you don't need to be restricted with 12 volt motors. Added battery weight is just a bonus.
Title: Re: Milwaukee Midget
Post by: wisdonm on November 01, 2013, 04:50:11 AM
I was referring to wheel bearings. Don't get me started on electric pumps. I recommended them two years ago.
Title: Re: Milwaukee Midget
Post by: saltwheels262 on November 01, 2013, 07:07:41 AM
Then there's always synthetic ATF. I've done both. Are you looking for ceramic bearings?

Hmmmm . . . I guess I might be. 

Don, do you have a source?

try worldwide bearings.
Title: Re: Milwaukee Midget
Post by: manta22 on November 03, 2013, 11:28:24 AM
FYI: I stumbled across this Midget website: http://www.mambamotorsport.co.uk/racing/richmidget.html

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 10, 2013, 08:14:40 AM
Midget,

Went to the site from your email:   http://www.rbracing-rsr.com/runnertorquecalc.html

One of the problems is that the formulas are for one port per cylinder, such as Harley/Chevy/tunnel ram Pro Stock etc.  Siamesed inlet ports need a "factor" to properly "estimate" where peak torque will end up.   Since you can't use the full area of the siamesed portion of the port (because of "charge robbing") and half the area is too low of a "factor", I'll need to calculate a "factor" based on your dyno results.

However, the idea of choosing components that either narrow or spread the torque and horsepower peaks is not new and is one of my best "tricks" for "flattening" or "humping" the power band.   It is also why your power band has a slight (and classic) double hump of an engine that is tuned to spread the peaks apart.    It also flattens the power curve.     The engine plan for the 2014 assault on the I/GT record should be to narrow the power band as much as you can stand with a corresponding bump up in the peak bhp.   To say . . . . . 100/103 peak bhp, which should be achievable with intake/exhaust tuning, cam twiddling and the higher compression ratio the little beastie demands . . . . . :wink:

Haven't touched the head yet, but have some anti-reversion valves to try in the flow tests.   You know how it is, working for the red queen . . . . . . . .
 :cheers:
one port per cylinder boy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on November 10, 2013, 12:23:42 PM
Chris,
If you haven't already seen this go to this address at You Tube and they have a great vid of one of your runs! Man that thing makes some rpm!!!

http://www.youtube.com/watch?v=VflfZi4822k

Rex
Title: Re: Milwaukee Midget
Post by: Stan Back on November 10, 2013, 12:55:48 PM
For you Studeholics, check the one at about 9:20.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 10, 2013, 01:06:56 PM
Thanks, Rex.

It's peaky, that tractor motor. 

Annoying sounding, too.

The manager of the bowling ally up the street is usually the first to call and complain . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 10, 2013, 05:55:32 PM
Well, I’m rather pleased with this – you can click on the photo and it becomes a movie –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/th_DSCN5317_zps3d30bd80.jpg) (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bag-a-Midget/DSCN5317_zps3d30bd80.mp4)

Seeing as I’m trying to eliminate every Newton of drag and resistance, I succumbed to peer pressure and removed the front brakes – And the front wheel resistance is clearly a whole lot less than it was before.
 
Podunk, great job on the spindles and hubs!
Title: Re: Milwaukee Midget
Post by: Tman on November 10, 2013, 06:01:10 PM
What kind of bearings are in the front hubs Chris?
Title: Re: Milwaukee Midget
Post by: Dr Goggles on November 10, 2013, 07:33:35 PM
What kind of bearings are in the front hubs Chris?

North by North West :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 10, 2013, 08:34:47 PM
What kind of bearings are in the front hubs Chris?

North by North West :roll:

From Oz, that's the long way to Beerhaven by cropduster - but I recall a scene in Tman's back yard . . .

They're just the stock units.  One side appear to be the originals, the others are some German aftermarket replacement pieces. 

They're worn in, but not worn out.

I'm using a LOT of high performance bicycle grease and eliminated the seals.

Used to be you could hear the rusty brake rotor against the pads.

Okay, okay, I know, I said I wanted to keep the brakes -


But this is frickin' cool . . .
Title: Re: Milwaukee Midget
Post by: Stan Back on November 11, 2013, 11:07:24 AM
Got the tow bar on the to-do list?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 11, 2013, 11:38:09 AM
Got the tow bar on the to-do list?

Indeed I do, and I'm planning on engineering it in such a way that it will attach to a ball on the top of the tongue of the trailer, providing an extra securing point for the trip.

So it will be strapped down with two tie-downs on the front, two on the rear, and the tow-bar connected to the trailer.
Title: Re: Milwaukee Midget
Post by: Tman on November 11, 2013, 11:45:19 AM
Several scenes filmed here. The pub I keep my mug at is in the historic hotel downtown. Still looks the same as in the movie. And those Mtn scenes took place just over the hill ;)
Title: Re: Milwaukee Midget
Post by: nickleone on November 15, 2013, 04:19:30 PM
Chris,
Look at http://www.sportscardigest.com/bonne...rt-and-photos/
Couple pictures of the midget.

Nick
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 15, 2013, 08:35:18 PM
Nick, THANK YOU.

Sports Car Digest is one of those magazines that I remember reading when my dad brought home copies, and read in the periodicals section of the library when he didn't.

I remember staring at the pictures - I never dreamed I'd be in one. 
Title: Re: Milwaukee Midget
Post by: racergeo on November 16, 2013, 12:10:40 AM
MG Midget timing BELT system on EBAY right now. Are they a chain from the factory? 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 16, 2013, 01:19:55 AM
MG Midget timing BELT system on EBAY right now. Are they a chain from the factory? 

Indeed they are.

That's the piece MiniMania sells.

What's really cool about it is that you can adjust the cam timing without having to completely tear the front end off of the engine, it runs quieter, and it doesn't stretch as much as a chain.

Title: Re: Milwaukee Midget
Post by: fordboy628 on November 18, 2013, 09:14:41 AM
Midget,

Cool pics in Sports Car Graphic!!

Any idea of your cost per photo?  :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 20, 2013, 10:48:31 PM
MG Midget timing BELT system on EBAY right now.

http://www.ebay.com/itm/MG-Midget-Timing-Belt-Set-Up-/111217406686?nma=true&si=GfGseGoK1DZpZPIwrb8CEv693sE%253D&orig_cvip=true&rt=nc&_trksid=p2047675.l2557

And guess who just won it?  :-D

Thanks, racergeo!  With this set-up, I can make a cam adjustment on the dyno in 10 minutes. Without it, it's pulling the vibration dampener, 9 cover bolts and waiting for permatex to set up.  Instead, we will be making hay while the sun shines. :cheers:

I'm thinking Dynothon II might be in the cards.

Fordboy's looking at some headers to try, I'm looking at anti-reversion valves, and there MAY be a set of 1 3/4 SU's to test.

Stay tuned - there is data collection going on below the Cheddar Curtain for certain . . .
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 21, 2013, 02:13:48 AM
Was that an aftermarket item or a one-off? What scheme does it have for varying the cam phasing?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 21, 2013, 07:21:39 PM
Was that an aftermarket item or a one-off? What scheme does it have for varying the cam phasing?

It appears to be the older Minimania or Minispares piece.  The owner is unsure - as is the new owner. 

Not sure if it's infinitely adjustable or if it's a pinned piece, but I'll know more about it when it's in my hands - it's definitely the direction I've wanted to go.

At less than 1/3 the cost of a new piece, I can afford to dink around with it a bit.

I'll post up pics when it arrives. 
Title: Re: Milwaukee Midget
Post by: Freud on November 23, 2013, 01:56:05 PM
Beer Heros. It's a must watch.

Long but wait for the entire download.

Watch<http://www.youtube.com/embed/HG_wfMK7dko?rel=0>

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2013, 07:36:48 PM
I'm DYING.  :-D

Thanks, Freud!  :cheers:  :cheers:  :cheers:

http://www.youtube.com/embed/HG_wfMK7dko?rel=0

Title: Re: Milwaukee Midget
Post by: fordboy628 on November 24, 2013, 11:58:45 PM
Beer Heros. It's a must watch.

Long but wait for the entire download.

Watch<http://www.youtube.com/embed/HG_wfMK7dko?rel=0>

FREUD

Relatively harmless, considering they could have jacked with the electric service . . . . . . . .

Did they use Foster's to purge the water?
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Tman on November 25, 2013, 09:06:27 AM
I caught that clip several week back, pretty funny!
Title: Re: Milwaukee Midget
Post by: Ron Gibson on November 25, 2013, 10:43:33 AM
Since the beer was just sitting in the crawl space, I presume it must be about the same temperature as inside a Lucas refrigerator. :cheers: :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: Frankie7799 on November 25, 2013, 10:53:15 AM
Thats awesome!!!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 28, 2013, 12:31:22 PM
Happy Thanksgiving, all!

I promised some pics once the new/used cam drive arrived.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSC_00011_zps24735014.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSC_00011_zps24735014.jpg.html)

It appears to be an early MiniMania piece, probably from the mid 1990’s.  It’s a 52 tooth belt, 3/8 pitch – seems to have been used very little and is in good shape. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSC_00041_zps3b8e9b09.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSC_00041_zps3b8e9b09.jpg.html)

Adjustment equals a little better than a full tooth – so there will be no inaccessible points on the cam timing.
A Kevlar replacement belt is on order, and while the one shipped with the piece appears to have never been used, I have no idea how old it is.  A replacement belt is cheaper than pistons, valves, rods, heads  –  cheaper than even the head gasket, so I will not succumb to the false economy of using the old one.

The chain operates in oil – the belt does not.  There are seals that separate the belt housing from the rest of the engine – both look to be unused . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSC_00021_zps0f69adbe.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSC_00021_zps0f69adbe.jpg.html)

I have two concerns regarding using this – both of which I’ll address before I install it.  First off, the venting from the front of the engine that would normally exit out of the original cam cover is directed to the bung at the top of the case.  The vent hole is too small to be effective – I’ll bore that out a bit . . .

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSC_00031_zps1a4ac7ec.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSC_00031_zps1a4ac7ec.jpg.html)

And the cam pulley is stout beyond all earthly reason.  It weighs in at 520 grams, which is about half again the weight of the stock piece, and about twice what the chain vernier piece weighs.  As I live north of the cheddar curtain, I’ll be swissing it.  It will never be as light as the other race piece, but right now, it’s simply excessively heavy.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSC_00051_zpscb7fa9db.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSC_00051_zpscb7fa9db.jpg.html)

During the dynothon, Mark and I were able to get a lot of pulls in during a short period of time.  We were able to quickly determine which direction to go with jets, air horns – we even tested three different exhaust systems.  I’ll point out that Fordboy was the one who put together the plan for the day, and it all hinged on both of us being loaded for bear – if we thought we might need it, we brought it.

What we weren’t able to do was adjust cam timing.  The stock cover would have required virtually tearing the front end off of the engine to access the vernier timing sprocket, so we weren’t able to maximize cam timing, or even know if we had already done so.

This kit will turn that procedure into a 10 minute operation, and probably turn two days on the dyno into one.  Not a bad deal at $150.00 – although I still need to make a few investments in it.

A HUGE thanks to ragergeo for pointing this out to me!
Title: Re: Milwaukee Midget
Post by: DND on November 28, 2013, 01:33:56 PM
Hi Chris

You might want to leave that cam hub solid, the more you lighten it up the more cam harmonics get transferred to the belt teeth that is not good for belt life

G Don
Title: Re: Milwaukee Midget
Post by: Dynoroom on November 28, 2013, 06:33:58 PM
Don, you might be right being that this is for a 4 cylinder engine, but here is my aluminum cam belt drive hub with 4 years of passes at Bonneville, El Mirage (note the dirt and wear) and even a few dyno passes all in the 8500 - 9000 rpm range. I'm guessing Chris can lighten the load a bit.... 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 28, 2013, 08:24:19 PM
The general wrap on this conversion, when used on the street, is that the fiberglass belt is good for about 20,000 miles, the Kevlar, ~50,000.

I think I put 33 miles on the car last year.

One other niggling concern I DO have is that when the block was align honed, a smidgen seems to have been taken off of the top of the journal.  The chain was a touch loose, as was the water pump belt arrangement Fordboy whipped up, based on an unmolested block.

The new belt case is substantial enough to permit a mod to install a tensioner, but let's see how it looks when I get it all mocked up.  I really think I need to be able to nail the cam adjustment in order to maximize the combination on the dyno, and the ability to dial it in so quickly takes a lot of frustration out of the equation. 

On top of that, the tensioner I have in it right now was a bit of a gamble - a modified Triumph piece, which is somewhat questionably attached to the backplate. I'd like to trade that niggling worry for some other niggling worry.  :-D
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 29, 2013, 01:12:32 AM
... I really think I need to be able to nail the cam adjustment in order to maximize the combination...
I think that's true for all of us! :-)

Nice score on the drive system- looks good.

I built a prototype variable-phasing geardrive which is the ultimate in quickness- phasing can vary dynamically while running! :-o It functioned well on test-running an engine (not on a dyno). But it's now boxed up on the shelf- the noise of the straight-cut gears was too "uncivilized" for the renovated GMC truck the engine is in. The control is presently an electric servo that simply retards cam timing (up to 16 crank degrees) above a set RPM (using any RPM signal- tach shift light, etc.). The servo has a manual mode which would facilitate engine tuning while running on a dyno.

Anybody racing a Pontiac V8 who could put it to good use? :roll:
I'm not really trying to sell it... but if anyone had four of these old-timey trumpet-shaped pipes to trade??? 8-)
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on November 29, 2013, 01:18:10 PM
OK Jack you not going to get off easy on this one! I can see that what ever is behind the front plate on your phasing set up is driven in and out by the small DC (?) motor that is connected to a worm drive that swings the arm back and forth to move the "phaser" but I don't quite get what the phaser actually is. Obviously some sort of gear(?) but how can you move it back and forth to change the cam phase without screwing up the backlash between the gears so I obviously need a little more info but it is still a neat set up, especially because it worked! Please "dilute my ignorance".

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 29, 2013, 01:38:56 PM
Rex, I'm glad you asked, because I've spent the better part of the morning trying to figure out what's behind the front plate of this voodoo drive.   

Jack - ya got me.  I'm stumped. 

My best guess so far would be some sort of planetary gear drive with a cantilevered swing arm to vary the axis, but if I were to put it into the form of a question, Alex Trebek would dock me the daily double.  :-D
Title: Re: Milwaukee Midget
Post by: DND on November 29, 2013, 03:06:27 PM
On top of that if that moving Gizmo over giz's you might be in real trouble in the Valve to Piston dept

I would rather check it & set it then some lock wire on the engine stand , and know the cam gear is not going to come loose while running

Just a old school guy in the engine stuff

G Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 29, 2013, 07:09:51 PM
With a big Poncho, I'm thinking Jack might have a bit more wiggle room than I do.

Most Pontiacs have more CCs in one combustion chamber than I do in all four!
Title: Re: Milwaukee Midget
Post by: DaveL on November 29, 2013, 07:22:11 PM
My guess. Two idler gears on a common shaft, at least one sliding on a helical spline. The control rod adjusts the axial position of the idler gears.
Dave.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 30, 2013, 01:08:06 AM
DaveL- that's clever. But space is at a premium, and half-width (at most) idler gears might not be robust enough.

My version merely shuttles the single idler gear about the crank/cam centerline. A 16 crank-angle-degree range only changes the gear mesh about .001", so I built it to give a mesh-clearance range of .001"-.002".

It's based on the Cam-a-Go system designed by Ollie Morris in the mid-sixties and sold by Ollie and his partner Fred Offenhauser. I did discuss it with Ollie before I began, to avoid any infringement or bad feelings. Cam-a-Go actuation was via a piston displaced by engine oil pressure- which retarded cam phasing at higher engine speeds. A cable-controlled manual valve was also provided to allow a street-or-strip selection from the driver's compartment.

One reason I'm not trying hard to sell it, is that someday (following more pressing projects), I'd like to alter the design to use helical-cut gears to quiet it down. I'll need to consult with a gear-designer, since the small diameter of the idler may rule it out.

Chris- yes, the "test mule" was a mild street engine (9:1, hydraulic roller) with plenty of piston-to-valve freedom.

    (I apologize for hijacking your thread. But with 200K+ views, I like the odds of some hoarder of trumpet-pipes to see this!)
Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 30, 2013, 01:25:06 AM
... I would rather check it & set it...
My system can be used that way. But the beauty of it is that it takes merely seconds (literally) to set a different cam angle for another dyno pull. The brake on the worm-drive motor is spring-applied and solenoid-released- so with power disconnected, it ain't gonna move!
Title: Re: Milwaukee Midget
Post by: DaveL on November 30, 2013, 01:35:25 AM
Jack, the small asymmetrical photo tricked me. the gear train appeared to be compound. Hence the two idlers, one driven, one driving.
Cheers.
Dave.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 30, 2013, 07:56:49 AM
Jack - no apology necessary - If it ain't about beer, MGs and weirdness, it's about solutions.

I LIKE it - although yes, I would see where it could be a noise maker.

As far as trumpet pipes are concerned, everybody here blows their own horn in some way or another.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 09, 2013, 09:18:49 AM
Midget,

Thank you to both you & Mrs. Midget for the brunch & visit on Sunday.   Both I & Mrs. Fordboy enjoyed your company and the largesse of "Beerhaven".

I want the Captain's study for my basement, including the hidden panels.   I'm going to opt for different sayings/proverbs though . . . . . . .

BTW, I now claim the record for the slowest travel time from downtown Beerhaven to the "ranch".   3 hrs, 31 minutes because of the I94 shutdown.   Saw video of the crash site this morning . . . . . .         Happy to have gotten home safely, regardless of the time factor . . . . .

Think I'll have a "Beermosa".
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 15, 2013, 01:44:27 PM
PRI – Killer show, boys.

Took in three seminars – data collection, wet sump recovery and flow bench – caught up with Podunk (THANKS AGAIN for the spindle and hub work, Terry!) and Woody, AND finally met David Vizard and Harold Bettes.

I was totally geeked.

Came across some solutions.  Caught some face time with Uwe Schuettler from Electromotive.  I’ve been having difficulty storing dyno runs on my computer.  It’s my thought that it is likely operator error on my part, but I haven’t been able to take the time to figure out if it is actually me, a software problem, or an issue with the ecu.  When you’re paying for dyno time, it’s not cost effective to be looking for computer errors on your laptop.  Besides, the engine cools off, and you have to start over.

There are a couple of issues at play, but chief among them is that I spend so little time with the engine in the car or on the dyno that by the time I get around to logging a run, I’m a little insecure with the procedure.  I have NOT been able to save a recorded session.  Uwe tells me they have a crank trigger simulator which will emulate a running engine, which will give me the opportunity to actually practice recording engine events.  If in fact I’m doing it right and there’s a problem, at least I’ll know to start digging deeper into the software – which is something I can do on my own time.

I also got a little face time with Harland Sharp – and right out in the middle of their table they had the BMC 1275 rockers I struggled to make fit about 4 years ago.

The conversation went something like - “Those things don’t fit, you know”, followed by a long, awkward silence.  It’s my hope that putting a grumpy face in front of them might wake ‘em up.  I agreed to send pictures – again.  The good news is that they have started producing the pedestals in steel rather than aluminum, and they now have hex screw adjusters available, which will make dialing in lash a lot quicker.  So it was – “sorry you had difficulties – but we have more crap we can sell you.” 

Well, I guess it IS a trade show . . .

Schumann, a company out of Iowa, has come up with a pretty cool method of bypass oil flow recovery for modern GM stuff, but I instantly saw how it could be applied to the Midget.  What he pointed out at the seminar is that on a lot of newer engines, the oil pump sits higher in the engine than on earlier V-8s.  The farther away from the pump you need to draw the oil, the more power it requires.  The kit’s they’re producing changes out the bypass plunger with a ball (doesn’t stick – a trick that BMC had used on the Cooper S, and which I have already incorporated on the Midget), and plumbs the overflow from the HP bleed into the intake line of the pump, rather than further south, back into the pan.  The upside is four-fold. 

First off, the oil being reintroduced into the pickup is not as heavily aerated as oil drawn from the pan.  Secondly, it permits the oil in the pan more time to dissipate the air that it has accumulated.  Third, it makes the system somewhat self priming.  4th, it gives you more pressure on the intake side – pressure above atmospheric - which takes the power you’ve already spent pressurizing the system - the portion that's being bled off - and lowers the power necessary to pull oil back into the pump.

In the Midget, the pickup needs to draw about 12” to the pump.  In a Cooper, the draw is probably closer to 18”.

The downside is that I could see the oil running a bit hotter, but after chatting with David Vizard, it’s likely I need to get my oil a little warmer anyway.

It’s an incremental gain at best, but I’m looking for every Newton I can grab at this point. The cost of a bung welded to my pickup, a tapped oil return with a fitting and a section of HP hose is an experiment cheap enough to warrant further investigation.

Rick Touchette RTS Tooling was there, and he did the presentation on flow benches.  It started out as just a flow bench 101 type of a presentation, but the last 10 minutes turned to his pressure differential valve, which monitors flow through the valve and seat area, and get’s you a pretty good picture as to how your seats are flowing.  It’s just a hollow valve with a bleed hole on the edge of the valve seat, set up in a repeatable fixture.  He’s had it on the market for about 6 years, but I think it is one of the craftiest diagnostic tools I’ve ever seen.

http://www.rtstooling.com/home?s=

Fordboy was out reengaging old acquaintances and making inquiries – he wound up loading many pounds of catalogs into the back of Dodge – probably a good thing – icy on the way back – we needed the traction.

In 3 days, I doubt if I saw 1/3 of it, but what I did see, I was able to get some direction from.
Title: Re: Milwaukee Midget
Post by: Tman on December 15, 2013, 01:54:41 PM
Sounds like a worthwhile trip for you! :cheers:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 15, 2013, 02:43:15 PM
Chris,
The comment "The farther away from the pump you need to draw the oil, the more power it requires."  is not based upon good engineering. The power required to pump a fluid is: HP=GPM x PSI/1714 in a suction situation like a pump inlet the PSI would be the differential pressure to draw the oil into the pump which is a function of the height of the pump above the oil level and also the pressure drop through the inlet tube based upon the fluid's flow rate and specific gravity. Reducing the inlet height by 12 inches would reduce the differential pressure by .35 PSI (assuming that the oil has a spec gravity of .8). So if you screw your pump flow and use .35 psi as the pressure into the HP equation you can see the number is minuscule. Maybe not a place to spend time looking for horsepower.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 15, 2013, 03:06:32 PM
Chris,
The comment "The farther away from the pump you need to draw the oil, the more power it requires."  is not based upon good engineering. The power required to pump a fluid is: HP=GPM x PSI/1714 in a suction situation like a pump inlet the PSI would be the differential pressure to draw the oil into the pump which is a function of the height of the pump above the oil level and also the pressure drop through the inlet tube based upon the fluid's flow rate and specific gravity. Reducing the inlet height by 12 inches would reduce the differential pressure by .35 PSI (assuming that the oil has a spec gravity of .8). So if you screw your pump flow and use .35 psi as the pressure into the HP equation you can see the number is minuscule. Maybe not a place to spend time looking for horsepower.

Rex

Thanks, Rex.  Those are my words - I'll own 'em - and I am not an engineer, so please excuse my sloppiness with the language.

Yes it is minuscule (French derived spelling) - but so is the potential for horsepower gains with where I'm at on this thing.  The low hanging fruit is already in the crib - It's going to take a boatload of miniscule (British derivation - germane to the engine at hand  :-D ) improvements at this point.

I'm seeing this as a better use of energy wasted, reintroduced to the system as less energy required.  

There's also a scraper and windage tray in my future.
Title: Re: Milwaukee Midget
Post by: jacksoni on December 15, 2013, 03:28:41 PM
Scraper/windage tray: Sometimes hard to see the hp but occasionally significant gains can be had. If you don't have a source already, talk to Kevin Johnson at Ishihara-Johnson (www.crank-scrapers.com). He made a custom one for me. They take some work to get the closest fits but are well done.
Title: Re: Milwaukee Midget
Post by: wisdonm on December 15, 2013, 03:29:15 PM
Anybody mention electric water and oil pumps? Saves everything.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 15, 2013, 03:41:35 PM
Chris,
"minuscule" or "miniscule" I never could spell and my spell check gives the "french" version so that's what you got! and it still says that the British derivation is wrong.

Guess I'll have to polish up on my frog!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 15, 2013, 04:09:43 PM
Chris,
"minuscule" or "miniscule" I never could spell and my spell check gives the "french" version so that's what you got! and it still says that the British derivation is wrong.

Guess I'll have to polish up on my frog!

Rex

Just picking on you, Rex - both spellings are correct.  :-D

Anybody mention electric water and oil pumps? Saves everything.

Didn't look at any at the show, but seeing as overheating wasn't a problem this year, I'm looking again at the Moroso style belt drive for the water pump.  I know they don't keep up with a V8, but hey, I don't have one of those.

The Moroso motor itself looks a bit chintzy, but maybe some other 12 volt motor could be hung where the alternator used to live.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 15, 2013, 04:30:18 PM
Scraper/windage tray: Sometimes hard to see the hp but occasionally significant gains can be had. If you don't have a source already, talk to Kevin Johnson at Ishihara-Johnson (www.crank-scrapers.com). He made a custom one for me. They take some work to get the closest fits but are well done.

Good call - they already build one -

http://www.crank-scrapers.com/BMC.html

Sizing will be a bit different - my crank is custom - but at least I'll know that the pan bolts line up.

Thanks, Jacksoni!
Title: Re: Milwaukee Midget
Post by: Captthundarr on December 15, 2013, 06:21:17 PM
Crank Scraper = tirm,fit,trim,fit,trim,fit,trim,fit,trim,fit tadaaa worth the effort.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 15, 2013, 06:27:24 PM
Scraper/windage tray: Sometimes hard to see the hp but occasionally significant gains can be had. If you don't have a source already, talk to Kevin Johnson at Ishihara-Johnson (www.crank-scrapers.com). He made a custom one for me. They take some work to get the closest fits but are well done.

Good call - they already build one -

http://www.crank-scrapers.com/BMC.html

Sizing will be a bit different - my crank is custom - but at least I'll know that the pan bolts line up.

Thanks, Jacksoni!

Midget,

No need to re-invent the wheel, er, windage tray.   Pictures of their stuff on the site look good.   And they probably have some thing for 970S stroke or something close enough for you to do the final fitting.   Their prices are really right too.    The Teflon coating sheds the oil better than uncoated.

I think I only saw about half of the booths, too much catching up with guys I hadn't seen in years . . . . . .    including some I didn't want to see again . . . . . . . . other than that though, I really enjoyed the trip.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 15, 2013, 06:44:21 PM

Midget,

No need to re-invent the wheel, er, windage tray.   Pictures of their stuff on the site look good.   And they probably have some thing for 970S stroke or something close enough for you to do the final fitting.   Their prices are really right too.    The Teflon coating sheds the oil better than uncoated.


Well, I'm thinking they probably don't have anything for a crank as odd as mine, but they seem okay with custom work, and at least they'll have a template to start with.

Thanks, too, Mark - for pulling me away from this Packer debacle . . .

Title: Re: Milwaukee Midget
Post by: fordboy628 on December 15, 2013, 07:06:47 PM

Well, I'm thinking they probably don't have anything for a crank as odd as mine, but they seem okay with custom work, and at least they'll have a template to start with.

Thanks, too, Mark - for pulling me away from this Packer debacle . . .

They might surprise you with something pretty close.   They have plastic strips you can fit up to your Grenade, giving them a perfect template for your application.

You will find this interesting:   http://www.youtube.com/watch?v=SmjQn3IBsP8

From where I'm watching, Packers are still in it with 12 minutes to go in the 4th.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 15, 2013, 09:26:53 PM
Midget,
You may want to reconsider all this oil system modification.  We don’t know exactly what the circuit diagram is, but assuming it is as you described, the touted advantages seem to have been heavily stretched.

Quote
First off, the oil being reintroduced into the pickup is not as heavily aerated as oil drawn from the pan.  Secondly, it permits the oil in the pan more time to dissipate the air that it has accumulated.  Third, it makes the system somewhat self priming.  4th, it gives you more pressure on the intake side – pressure above atmospheric - which takes the power you’ve already spent pressurizing the system - the portion that's being bled off - and lowers the power necessary to pull oil back into the pump.


“First off--”  One of the best ways to aerate oil is to drive it over a relief valve, which is exactly what happens to the excess oil as it is “bypassed” from the system.  Hard to say whether it is less aerated than the pan oil.
“Secondly”  Assuming that the oil in the pan isn’t being completely thrashed by the crank, this may have an actual, but minor, benefit.  The scraper/windage tray would be much more effective in reducing aeration.
“Third”  How does it improve priming if the bypass flow doesn’t exist until the pump is running and providing more flow than the system requires?
“4th”  Is nonsense.  The bypass oil is vented across the relief valve to the pressure that exists in the intake tract--which, neglecting flow friction losses, is the “head loss” in the suction line due to the elevation difference between the pan and the pump inlet.  If the pressure in the line was any higher than that, oil would flow back into the pan!

Quote
I'm seeing this as a better use of energy wasted, reintroduced to the system as less energy required. 


The energy “wasted” by pumping the oil to pressure and then venting it across the relief valve is exactly that--wasted, right then and there--producing somewhat warmer oil.  You can’t recover that energy or reintroduce it to the system.  The only thing useful is that due to the reduced flow velocity in the suction line from the pan, friction losses may be somewhat lessened, resulting in minimally less depressed pressure at the pump inlet.  A possible detriment in the scheme is that the bypassed oil may be more aerated than the pan oil.

What you need is an electrically driven pressure compensated pump--that would only pump as much oil as is needed to maintain the desired pressure.  Next best would just be an electric fixed displacement pump--which might be nice, as it could produce system pressure when turned “on” with the ignition before cranking the engine.  The tricky part is sizing the system and determining the flow rate needed at various engine operating conditions. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2013, 08:10:46 AM
Thanks, too, Mark - for pulling me away from this Packer debacle . . .
From where I'm watching, Packers are still in it with 12 minutes to go in the 4th.
 :cheers:
Fordboy

This morning's headline from the Green Bay Press Gazette:

                              BELIEVE IT!

All you need for Christmas is:   A/  Aaron Rodgers cleared to play!
                                             b/   Packers must win out,
                                             2/   Bears must lose 2 games,
                                             d/   Lions must lose 2 games.

It could happen . . . . . . . . . . . :roll:
 :cheers:  on the Packer win
Bearboy
Title: Re: Milwaukee Midget
Post by: jacksoni on December 16, 2013, 08:42:41 AM
When I did my scraper, they sent me templates of modifiable material. Crank, rods, oil pump position on my engine are all different than stock so I cut new notches for everything and sent back. Did have to move a couple of bolt holes as well. They then made up the scraper which also needed final fitting for the minimal clearance to the rotating assembly. Relatively easy process.

Moving the oil around in an engine does take some power (considerably more that water etc) There are electric water pumps and alternator deletes maybe worth a little. I remember seeing recently a dyno test in Hot Rod or something trying to show some power difference on a dyno with various water pumps. If you believe you can repeat stuff within a hp or two, they found something but it wasn't much. And on a V8 of course. But I have never seen someone do a dry sump with electric power ( the fact that I have never seen/heard of this of course doesn't mean I has not been done but for sure is not common).  How big is a several HP electric motor?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 16, 2013, 11:50:22 AM
IO,

So – like the bored Rabbi said to the bored Priest, “Let’s have an argument.”

I’m not married to this idea – I’m no engineer – but part of this build diary is to bounce these ideas.

My understanding and my questions.

The pump works by atmospheric pressure on the inlet compared to negative atmosphere created by the pump.  In the crankcase, relative high atmospheric pressure is what the pump needs to draw oil to it.
 
The overflow oil exiting the relief valve still carries pressure in excess of atmospheric, but providing less volume than the demand of the intake of the pump.  By directing the oil pressure to the pickup – pressure that would be completely wasted otherwise - the pump sees the equivalent of a higher pressure in the pickup side compared to the atmospheric pressure alone acting on the oil in the sump - thus requiring less power to draw oil.

The demand of the engine is in excess of the oil provided by the overflow, so oil continues to be drawn upward through the column from the pan.  The combination of the overflow oil in conjunction to the oil provided by atmospheric pressure causes the pump to see a higher relative pressure in the pickup than would be the case if the pump were only drawing from the sump.

Because the quantity of oil in the sump has less demand on it – lessened by the quantity of oil provided from the oil bypass - it has more time to settle out and release the air in it.

And yes, this is ALL minimal.
 
Regarding aeration at the bypass valve – where would this air come from?  The oil is under positive pressure, and any air in the oil circuit is going to tend to bleed through the path of least resistance, which would include oiling holes on the bearings, the rocker shaft, the cam bearings.  If that is already the case, I’ve got bigger problems than where I should route a return line.  Directing it to someplace other than the pan, where it is certain to take on air, seems like a better solution than adding it to the milk shake.

Tag - you're it!  :cheers:




Title: Re: Milwaukee Midget
Post by: jacksoni on December 16, 2013, 01:11:01 PM
IO,

So – like the bored Rabbi said to the bored Priest, “Let’s have an argument.”

I’m not married to this idea – I’m no engineer – but part of this build diary is to bounce these ideas.

My understanding and my questions.

The pump works by atmospheric pressure on the inlet compared to negative atmosphere created by the pump.  In the crankcase, relative high atmospheric pressure is what the pump needs to draw oil to it.
 
The overflow oil exiting the relief valve still carries pressure in excess of atmospheric, but providing less volume than the demand of the intake of the pump.  By directing the oil pressure to the pickup – pressure that would be completely wasted otherwise - the pump sees the equivalent of a higher pressure in the pickup side compared to the atmospheric pressure alone acting on the oil in the sump - thus requiring less power to draw oil.

The demand of the engine is in excess of the oil provided by the overflow, so oil continues to be drawn upward through the column from the pan.  The combination of the overflow oil in conjunction to the oil provided by atmospheric pressure causes the pump to see a higher relative pressure in the pickup than would be the case if the pump were only drawing from the sump.

Because the quantity of oil in the sump has less demand on it – lessened by the quantity of oil provided from the oil bypass - it has more time to settle out and release the air in it.

And yes, this is ALL minimal.
 
Regarding aeration at the bypass valve – where would this air come from?  The oil is under positive pressure, and any air in the oil circuit is going to tend to bleed through the path of least resistance, which would include oiling holes on the bearings, the rocker shaft, the cam bearings.  If that is already the case, I’ve got bigger problems than where I should route a return line.  Directing it to someplace other than the pan, where it is certain to take on air, seems like a better solution than adding it to the milk shake.

Tag - you're it!  :cheers:





Not being an engineer can't really comment on the above other than to say that there is an effect of pressure in the pan on the oil pressure the pump puts out. I think that is clear. However, I think it is also clear that relative pan vacuum is far better for power than pan pressure, thus the use of exhaust driven pan evac systems, good dry sump scavenging systems or plain old vacuum pumps to the pan. Considerable dyno proven power is available with relative pan vacuum. I hear this does get to diminishing returns with very high numbers (over 15" or so) . Dry sumps don't necessarily in an of themselves make more power or use less HP but are considered more reliable in high g force situations- which we do not have to deal with- but would help cooling if, for instance, you had a more marginal coolant system, due to the large oil tank volume and can give some pan vacuum which is beneficial. Dry sumps take room in the engine bay that may be in short supply and are not inexpensive but as you have said, you are down to the high cost per HP gained area, even if they are few.
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 16, 2013, 11:07:53 PM
MM,

Given the system in the pdf diagram attached, which is a reasonable schematic of the system we’re concerned with...

“The overflow oil exiting the relief valve still carries pressure in excess of atmospheric...”

Says who?  This is the crux of the issue.  What basis is there for saying that?  Can one really maintain that the pressure at B is greater than that at A or C or D?  How can that be?  They are all connected to each other.  The pressure essentially equilibrates throughout that manifold.  And the pressure at A, B, C, and D is  somewhat less than that in the pan due to elevation differences and flowing friction loss.

Aeration at the relief valve would largely arise from air or other vapors that are entrained or dissolved in the oil.  The oil came from the pan, that is, it is already well aerated, and vapors are very hard to remove from the fluid without subjecting it to time, temperature, and vacuum.  Rapid decompression through the relief lets the vapors expand.
Title: Re: Milwaukee Midget
Post by: Koncretekid on December 17, 2013, 10:10:01 AM
I wouldn't spend a lot of time on this system.  The oil pump is pumping against a given back pressure created by your bearing clearances at a given RPM and temperature.  Being a positive displacement pump, it will require a given amount of HP to do this, and will depend on the back pressure it sees (like 40 psi) against an inlet pressure of say -1/2 psi.  Routing the oil from the bypass valve to the inlet will do nothing that I can see, as I.O. has shown, it can simply run back into the pan because the pump won't pump anymore than it's designed to pump at these conditions.  If you want to reduce hp consumption, you need to open up those clearances (dicey) or use less viscous oil (also dicey).

As far as using electric pumps, these could help, but you'll have to have enough extra battery capacity to begin with, as generating electricity to run the pumps is probably less efficient than mechanically pumping.  Of course with large enough batteries, pre-charged, with no charging system, you would essentially be running a hybrid, which in my opinion should not even be allowed (that should raise some eyebrows!) 
Tom
P.S. Even I use a total loss battery system to run my ignition system, but that's only because I'm too cheap to buy a crank mounted self generating ignition.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 17, 2013, 01:09:03 PM
Borrowed from Steve Maas - his site is http://www.nonlintec.com/sprite/

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DCP_3841_zps9181edec.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DCP_3841_zps9181edec.jpg.html)

Directly above the pressure relief oil return is the oil pressure relief valve.  On mine, it's adjustable - we've had it as high as 95 psi - we've since cranked it down to ~ 70 psi.  What the pump is actually able to produce as far as maximum pressure is unknown, but we know it produces sufficient volume to get us at least 95 on the positive high pressure side, and that by increasing the flow through the valve, we've introduced flow into the return side.

The energy that produces that flow is energy used by the oil pump.

The oil pump has three forces working against it - the constricted columns of oil on the positive pressure side - constricted by the passages at the bearings and the pressure valve, the weight of the oil it is trying to draw from the sump, and the lack atmospheric pressure in the pan - especially if we are to seek out the ideal of a low pressure - or at least well vented - crankcase.

IO, I disagree with your assessment that the relief side of the valve carries no pressure.  Pressure is necessary to produce flow - if there were no pressure, what would cause the excess oil to return to the pan?  

If you partially constrict a garden hose, the pressure between the spigot and the constriction increases, but there still remains pressure after the constriction.  Think of a garden hose nozzle as the constriction, and we'll call a leaky washer at the spigot an oil passage.  You can still hose down your car even if your hose has a leaky washer at the spigot because of the remaining pressure after the leaky spigot.

Let's take the analogy one step further.  Let's say we're dealing with a birdbath with a small fountain in it, actuated by an electric pump.  

We're trying to maintain a fountain height of 6" above the surface of the water.

The pump produces pressure sufficient to throw the water 12".

We install a T in the high pressure side, one line going to the fountain, and the other line has a valve in it, directing fluid to the collection pan.

We adjust the valve to bleed off sufficient water pressure to achieve our 6" fountain height.

One of the demands on the pump is to produce sufficient draw to permit atmospheric pressure to force water into it.

If we want the pump to consume less power, where can we look?

Constricting flow on the low pressure side can give us the proper fountain height, but the pump will work inefficiently - turning the applied power into heat rather than fluid flow - wrong way.

We can better size the pump to the conditions at hand - ie find one through whatever method that provides us our 6" fountain height - but we really don't want to buy 2 dozen pumps to find one that will deliver the height we want, and this method leaves us no margin for error.

So all things being equal, the bypass valve on the HP gets us our best pump performance and the result we're looking for - a 6" fountain height.

But how can we increase the efficiency?

The pressure at the pickup is nominally atmospheric.  If we localize a high pressure zone in the intake of the pump by reintroducing the flow from the bypass - which because it is flowing, is under pressure - back into the intake, we create a relative high pressure environment that requires less power to draw water.

We know that the volume of liquid has potential, because if it's drained directly into the pan, it raises the level of the water against atmospheric pressure.

We also know that the demand of the pump is more than the amount of fluid we are looking to reintroduce to the input side from the bypass.

By combining the volume of liquid acted on by atmospheric pressure with the higher pressure fluid being wasted at the bypass, we have a higher relative pressure on the input of the pump than would be provided by atmospheric pressure alone.

We've decreased a pumping loss through a feedback loop.

Are there gobs of horsepower here?  I doubt it.  Is it worth pursuing?  Maybe.  Will it hurt anything?  THAT'S WHY I'M POSTING IT - I'M NOT SURE.  :|,

 :cheers:



Title: Re: Milwaukee Midget
Post by: Crackerman on December 17, 2013, 01:21:33 PM
Borrowed from Steve Maas - his site is http://www.nonlintec.com/sprite/



By combining the volume of liquid acted on by atmospheric pressure with the higher pressure fluid being wasted at the bypass, we have a higher relative pressure on the input of the pump than would be provided by atmospheric pressure alone.



 





this is an interesting thought... if you are familiar with a jet valve, it uses higher velocity flow to draw fluid up, or through a tube.

could that bypass pressure be used to feed a jet valve in the pick up tube, essentially increasing VE of the oil pump, reducing all suction, or lifting losses associated with oil pump intake?


the other benefit of lower crankcase pressure (even lower than atmosphere) is the increased tendency for air to be released from aerated oil.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 18, 2013, 12:54:40 AM
Jes' a bunch o' PSI'ing into the wind, if you ask me... :lol:

Sorry... cabin fever setting in.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 18, 2013, 07:28:50 AM
Jes' a bunch o' PSI'ing into the wind, if you ask me... :lol:

Sorry... cabin fever setting in.

Good one Jack!!
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 18, 2013, 08:58:49 AM
MM, I tried to annotate your earlier reply much in the manner that Fordboy has done in the past but can't get it to work acceptably.  So, below is a lame approximation of the technique.  Text in quotes is from your reply, unquoted text are my comments.

That portion of the energy stored in the fluid to be vented before the RV is converted into high velocity turbulent flow that almost immediately is converted to heat due to the fluid viscosity.  The energy, in the form of heat, is no longer available for hydraulic work.

"IO, I disagree with your assessment that the relief side of the valve carries no pressure. Pressure is necessary to produce flow - if there were no pressure, what would cause the excess oil to return to the pan?"
I don’t believe I have ever said there was no pressure at the RV outlet, only that the pressure there is essentially the same as that at other locations in that manifold.  The pressure at the RV is not determined by the RV or its flow, it is determined by the pressure in the piping system into which the flow is introduced.  (Same as the way the nominal oil pressure for the engine is determined by the galleries, bearing clearances, etc. etc. in the oiling system.)  So, in conjunction with gravity, the pressure loss due to friction in the flowpath to the pan will be seen at the RV outlet and that drives the oil to the pan.  Or, more correctly, the incoming flow displaces the fluid ahead of it down the pipe, creating a back pressure due to viscous friction in the pipe.   

"If you partially constrict a garden hose, the pressure between the spigot and the constriction increases, but there still remains pressure after the constriction." 
No!  There remains flow.  What is the pressure in the stream of water after it leaves the end of the hose?  Only atmospheric.  Same deal as the oil going back to the pan.

"If we want the pump to consume less power, where can we look?" 
We look for a pump that doesn’t pump excess fluid.

"Constricting flow on the low pressure side can give us the proper fountain height, but the pump will work inefficiently - turning the applied power into heat rather than fluid flow - wrong way." 
The pump is doing the same amount of work, but part of it is to overcome the suction head that was introduced.

"So all things being equal, the bypass valve on the HP gets us our best pump performance and the result we're looking for - a 6" fountain height."   
Or, we just calculate the pressure needed for a 6” height (p=rho*g*h), decide how much flow we want, and look through pump performance curves to find an optimum pump.

"The pressure at the pickup is nominally atmospheric. If we localize a high pressure zone in the intake of the pump by reintroducing the flow from the bypass - which because it is flowing, is under pressure - back into the intake, we create a relative high pressure environment that requires less power to draw water."  No!  See discussions above.  “...the pickup is nominally atmospheric..” therefore, the recirculated fluid is also nominally atmospheric---ergo, no supercharging of the pump inlet.

"We've decreased a pumping loss through a feedback loop." 
Perhaps by edict, but not via fluid dynamics.

What’s so hard about this?  Once it is accepted that the pressures at A, B, C, and D are essentially the same, the only question is what is that pressure.  And that, per the above discussion, is atmospheric less the frictional and gravitational losses in the pan pickup plumbing. 

Noting that you have an external oil line on the engine, it wouldn’t be all that hard to re-rig it to include a flow rate sensor of some sort to monitor the actual oil rate used by the engine on the dyno or wherever.  Then, after determining the displacement of the oil pump the portion of “wasted” flow could be used to assess excess power going into the pump.  But probably not worth the effort.
Title: Re: Milwaukee Midget
Post by: wisdonm on December 18, 2013, 09:32:19 AM
Stand alone, in-line electric pumps are starting to look pretty sweet by now.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2013, 10:43:45 AM
IO -

Okay, here's how I've interpreted your schematic -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/4172a385-e55a-48bc-ac87-4b86dd381314_zpsb04f3efb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/4172a385-e55a-48bc-ac87-4b86dd381314_zpsb04f3efb.jpg.html)

Where is the fault in my thought process?  If I'm taking egg on the face, it wouldn't be the first time - I'll make omelets and move on.

 :cheers:

Title: Re: Milwaukee Midget
Post by: Interested Observer on December 18, 2013, 12:40:43 PM

MM:
Ok, bearing in mind that in practice the path A-C-B would be very short and wide open, with the relief valve probably housed in the pump frame:
1) What is the pressure difference between C and B, and if there is one, why?  (If there is no resistance to flow, there can be no pressure difference.  Consider the electrical analogy--if there is 12V at A, what is the voltage at B and C?)
2) What is the pressure difference between C and A, and if there is one, why?

Now, you apparently accept that there is a depressed pressure level at A due to the pump demand drawing from the pan and overcoming the attending gravitational and frictional losses.   Therefore, the pressure at B is the same as A and there is no pressure benefit from the bypass flow.  There is not enough flow coming from B to raise the pressure to the degree necessary to shut off the draw from the pan, or indeed, reverse that flow.  If there was a lot of flow from B reversing that pan flow would be possible and the manifold pressure would go up, but we know from the nature of the circuit that the B flow is a fraction of A.

The major benefit for the arrangement is that there is no need to provide a return path to the pan for the bypass flow.  The guy at PRI was just giving you a load of sales malarkey.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 18, 2013, 02:26:33 PM
Chris,
Everything that IO has stated is true! The pressure at points A,B,C,D, and E are all the same and they are set by the pump inlet conditions. The pressures are in absolute psi i.e. above zero pressure (perfect vacuum). Again going to the basic equation for horse power to run a hydraulic pump: HP=GPM x PSI/1714 x (pump efficiency), note that I have added pump efficiency into the equation because typical gear pumps used for engines are very in efficient, some times below 50%. So if you take your pump at 10 GPM (which is really pretty large for your little motor) and 75 PSI with a pump efficiency of say 70% the HP to drive it is =.625 Horse Power. This is less than the resolution on the dyno that you run on and is this even worth discussing? You can find 5/8s of a horse power by just providing better air to the engine inlet.

IO's comment that a pressure compensated pump would be a better pump is correct in theory but it is very difficult to get a pressure compensated pump to run well below about 100 psi and as most of them are piston pumps anything over 2000 rpm would require a positive inlet pressure to avoid cavitation so probably not worth even looking into.

I was a hydraulic pump application engineer for the Denison Pump division of the Parker Hannifin Corp for 15 years and have applied gear pump, vane pump, fixed displacement and pressure compensated piston pumps to every thing from steering gear for aircraft carriers to blast hole drill and farm equipment so I ain't no "Johnny come lately" to the discussion of hydraulics and pumps. Believe IO and me it ain't worth the effort for .625 hp and yes, as IO said, the guy at PIR was blowing smoke up your heine because he doesn't know what he is talking about.

Rex

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2013, 03:24:51 PM
Alright - let me wrap my thick head around this -

The manifold on the intake side . . .  point A . . . actually let's call it "-A" because it is a depression relative to atmospheric pressure and pressure on the outlet side of the pump, and allowing that -A pressure equals B, C, D or E . . . cannot be made to exceed atmospheric pressure in this model, and because fluid being diverted through the relief contains no additional power to be harnessed, no potential for power reductions can be gained by plumbing it into the intake manifold.


Title: Re: Milwaukee Midget
Post by: Interested Observer on December 18, 2013, 04:13:34 PM
Hooray, Rex!!
(And my pressure compensated comment was half in jest)

Chris--now you've got it!   We may have saved you a certain amount of time, effort, and money and provided a degree of enlightenment and/or confusion.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2013, 09:02:25 PM
Hooray, Rex!!
(And my pressure compensated comment was half in jest)

Chris--now you've got it!   We may have saved you a certain amount of time, effort, and money and provided a degree of enlightenment and/or confusion.

Or an opportunity to have a little fun?  :roll:

Actually, what's happened is that I've been driven to the point of distraction  :-D -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5318_zps1902998d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5318_zps1902998d.jpg.html)

I broke one of the "T"s testing the pump, but I plan on stopping at the tropical fish store after work tomorrow.

It's my hope that the gauge on the charger is sensitive enough to detect changes in current flow - otherwise, I'm looking for a manometer.

And I promise I will post the results.

Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 19, 2013, 01:23:21 AM
... a pressure compensated pump would be a better pump is correct in theory but it is very difficult to get a pressure compensated pump to run well below about 100 psi...
... I was a hydraulic pump application engineer for the Denison Pump division of the Parker Hannifin Corp for 15 years
Rex- sounds like you're the person to respond to this: I've always praised the performance of the front pump in old GM Dual Range HydraMatic transmissions. It's a variable-displacement vane pump driven directly at crankshaft speed, and does an admirable job of coping with the flow-rate fluctuations of the hydraulic circuits under widely varied demands. Hundreds of beefed-up examples (called 'HydroStick") survived dragstrip use (in the sixties)- many in 10,000 RPM blown 'gassers'. I've often wondered how well a pump of this design (with appropriate maximum displacement) would work as an engine oil pump? It certainly would attain the efficiency being sought by 'Midget'. And for a wet-sump configuration, the whole pump could be submersed in the oil supply- thus minimizing aeration.
Title: Re: Milwaukee Midget
Post by: Crackerman on December 19, 2013, 09:47:52 AM
Hooray, Rex!!
(And my pressure compensated comment was half in jest)

Chris--now you've got it!   We may have saved you a certain amount of time, effort, and money and provided a degree of enlightenment and/or confusion.

Or an opportunity to have a little fun?  :roll:

Actually, what's happened is that I've been driven to the point of distraction  :-D -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5318_zps1902998d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5318_zps1902998d.jpg.html)

I broke one of the "T"s testing the pump, but I plan on stopping at the tropical fish store after work tomorrow.

It's my hope that the gauge on the charger is sensitive enough to detect changes in current flow - otherwise, I'm looking for a manometer.

And I promise I will post the results.



that gauge might not be accurate enough. but a shunt in line (built into amp gauges) read with a quality multimeter down to the .01 scale in MV should be able to definitely detect a difference in load.
Title: Re: Milwaukee Midget
Post by: jacksoni on December 19, 2013, 09:59:44 AM
It doesn't look like massaging the current wet sump system for power is likely to find much. I do think pan vacuum can help as I mentioned before (and higher pan vacuum can reduce oil pressure some so you can back off on the bypass some). If you go the scraper route, talk to Kevin Johnson as I mentioned. He looks a lot at what is going on in the crankcase and may have some suggestions.

Electric water pumps may help a little. I don't remember if I have posted this link before, if so my apologies for duplication. I use this pump:  http://www.stewartcomponents.net/Merchant2/merchant.mvc?Screen=CTGY&Category_Code=ElectPump In my engine, with a radiator and it cools just fine. It is perhaps easier to rig than a belt driven by electric motor pump. My engine is in the 275-300 range and it ran both short course in my G/GC car and long course in G/MS car with a small (8-9gal) water tank. No trouble. Worth look if you decide to go that route.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 20, 2013, 11:53:13 AM
Jack,
Regarding the variable displacement vane pump in the early GM Hydro trannys I think that the displacement was varied by off setting the cam ring that the vanes ran against. If the ring was concentric to the vanes the displacement was zero and as you pushed the cam ring to be off set to the center line of the vanes the displacement increased. This design was later used by the Racine company(Now part of Bosch) on their commercial variable displacement vane pumps. They were very fast in changing displacement so worked well for the Hydro.

Rex
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 21, 2013, 01:59:09 AM
Rex- yes, that's correct. But I don't know whether this type of pump has ever been used for an engine oil pump.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on December 21, 2013, 11:46:20 AM
Pressure is a function of resistance. Just as there is resistance loss in wiring, in tubes it is far more complicated.
But you can make it easy and say there is no pressure in a short tube with no restriction.
Trying to make something out of the relief pressure (it's not overflow) is better spent reducing it in the first place.
Entrained air is a fact of life for engines. Minimize it, yes, eliminate it, no. The flow coming out of the pressure relief valve is not what you want to stick right back in the pump.

Instead, run total loss. Put a ten gallon tank 18 feet above the engine. What! No?

If the rules allow an electric pump, why wouldn't you? Water pump too. Dragging the big battery around probably would be less then the gain from the friction reduction. 
Title: Re: Milwaukee Midget
Post by: wisdonm on December 21, 2013, 03:50:37 PM
Quote
If the rules allow an electric pump, why wouldn't you? Water pump too. Dragging the big battery around probably would be less then the gain from the friction reduction. 

Exactly.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 25, 2013, 06:35:18 AM
Midget,

Whilst surfing the boards on the forum came across this nugget:  http://www.hotrod.com/techarticles/body/113_0703_car_aerodynamics/photo_02.html

After reading the article there were several items of aerodynamic note:

A/  Starting and finishing drag co-efficient . . . . . .
2/  Starting and finishing front/rear down force/lift values . . . . . .
d/  And this final nugget:  "We also tested the Moon discs, which reduced drag by two to four counts. The farther the wheels are (in) from the outer edge of the front fender, the less the discs matter."

As I suspected all along, you are going in the correct direction with your aero mods.   Better aero = less need for bhp . . . . . . .

Feel smart today!

Merry Christmas to you & Mrs. Midget from all at the ranch.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 25, 2013, 06:55:59 AM
Forum members, guests, occasional readers,

Merry Christmas, Happy Holidays, Happy Kwanzaa, etc, etc, etc . . . . . .

Regardless of your background, ethnicity, beliefs, politics, religious persuasion, we all share the common interests of racing & performance.

We should also share one other interest . . .  the hope for Peace on Earth, within our lifetime.    (Well, at least until the aliens come to enslave or eat us . . . .)

I hope you choose to be part of the solution.   Not making a choice, just makes you part of the problem . . . . . . .

I hope you will think about it . . . . .
 :cheers: :cheers: :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 25, 2013, 02:38:49 PM
Midget,

You will find this site interesting:

http://www.med-engineering.co.uk/catalogue/engine-assembly/plates-covers/water-pump-blanking-plate

Other items may be of interest as well . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 25, 2013, 03:44:51 PM
My pump tests have been forestalled due to the holidays - I will conclude them and report as promised.

Don's been pushing the electric pump thing - and now Mark finds a source to make a quick, easy retrofit.

I don't disagree with the obvious benefits.  My previous disinclination was based on the cobble-crafted engineering that I would have had to do to make it work.

But if a bolt-on adapter is readily available - well, now I'll take a serious look at it.

My concern is if it will clear the cam belt drive cover.

Yes - a Merry Christmas from all of us in Beerhaven - where the party is just getting under way - provided you don't count last night.  :cheers:
Title: Milwaukee Midget
Post by: Jon on December 25, 2013, 04:04:37 PM
Would recommend an electric water pump for a few of reasons;
1. Parasitic hp loss is significant
2. Better flow control over varying revs
3. Reliability of electric vs belt drive at high rpm
4. Can keep the pump running post run to stop hot spots.

Would not recommend an electric lubricatiion pump for a couple reasons;
1. no oil flow because of a blown fuse/broken wire/ missed switch in starting sequence etc will cause a dead engine very quickly
2. Volume requirement is engine rpm related

My opinion only
jon
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 25, 2013, 04:34:53 PM
True, Jon - I do not want an engine that runs without lubrication integrally corresponding with the rotating assembly.

A belt driven dry sump is something that still scares me a bit, and that would require a ton of engineering I'm not up to this year, although I see our buddy Joe Radosevich here in Beerhaven has a used Huffaker kit up for sale.  :|

For certain, a scraper, a tray and probably a lighter viscosity oil is on the list.

We did lose 2/3 of the speed the pump turned at with the Gilmer drive over the stock configuration, but again, at this point, it's gone beyond horsepower to Newtons.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2013, 12:59:35 AM
Probably the coolest Christmas gift I’ve ever received. 

About a month ago, Kate and I went to a few antique shops.  There was one dealer who had some Starrett adjustable bore gauges for $5.00 each – I snapped them up without even haggling.

In his stall, he had a mid 1950’s Kennedy model 520 7 Drawer Machinist’s tool chest.  My dad has one, but not quite as old.  They're a quality box at every level.

Not beat, clearly old, but with a nice patina on it – very functional and in great physical shape, priced about right.  I passed on it, despite needing storage for my ever increasing number of micrometers, dial indicators, radius gauges, calipers, etc.

I had no idea I had made Kate’s Christmas shopping this easy.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5319_zpsabde8aef.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5319_zpsabde8aef.jpg.html)

Just too cool, that Mrs. Midget . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 26, 2013, 09:23:32 AM
Not beat, clearly old, but with a nice patina on it – very functional and in great physical shape, priced about right.  I passed on it, despite needing storage for my ever increasing number of micrometers, dial indicators, radius gauges, calipers, etc.

Midget,

How unfair is life?  I mean come on, requiring precision tools to work on a BMC!!!    :?    :wink:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2013, 09:30:54 AM
Well, there WAS a leather and pewter umbrella stand full of sledge hammers at the antique shop - maybe I should exchange it?  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 26, 2013, 10:25:46 AM
Well, there WAS a leather and pewter umbrella stand full of sledge hammers at the antique shop - maybe I should exchange it?  :wink:

Whatever works for you . . . . . .     although I'm the dope who started you on this science "stuff" . . . . . . .    :roll:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Podunk on December 26, 2013, 06:39:54 PM
Why not put nitrous in the roll cage?  :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 26, 2013, 07:25:47 PM
Podunk -- is your real name Smokey Yunick? :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 27, 2013, 07:52:37 AM
Midget, Rex,

What do you think of this formula?

http://www.wallaceracing.com/oil-pump-hp-calc.php

If the formula is accurate, it would stop a lot of debate . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 27, 2013, 09:02:04 AM
MM, Rex, F/B;
The Wallace calculation is the same as Rex’s and is the correct way to calculate hydraulic horsepower, although it neglects friction losses.  (However, in reply #3408 Rex inadvertently mis-stated that the pump efficiency is a multiplicative factor when it should be a divisor in the expression.)

As Fordboy alludes to and Rex stated, there isn’t a lot of Hp going into pumping the oil.  The whole discussion about the bypass flow was an effort to head MM off from an essentially pointless endeavor and possibly unnecessary expense.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 27, 2013, 01:10:26 PM
IO,
Just to do a "CYA" on my formula, which I wrote as:HP=GPM x PSI/1714 x (pump efficiency) which means in a verbal description: flow rate, in GPM, multiplied by the pressure, in PSI, divided by the constant 1714 that is multiplied by the pump efficiency as a percentage. So in affect the pump efficiency is a divisor and it make the horse power required higher than if the pump were 100% efficient.

IO is correct regarding friction loss, especially in gear pumps as shaft seal friction can be a large part of the total parasitic power loss especially as the pressure increase and the seal is energized by the increased pressure. I know that most of the dry sump pumps cannot be easily turned by hand and this is due to seal drag and also the fact that there is no oil to lubricate the gears and also the clearance between the side of the gears and the housings. Once the pump is actually working these areas are lubricated by oil going from the high pressure side of the pump to the low pressure side (inlet side) which really reduces friction loss of course that is at the expense of volumetric efficiency which is the theoretical flow divided by the actual flow and is all a part of calculating the total pump efficiency.

Rex
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 27, 2013, 06:33:31 PM
Well, to beat it completely to death...
The concern with Rex’s formula is that if it were entered into an automated calculation, e.g. a spreadsheet cell, the way it is written, the result would be incorrect.  Even for a calculation done "by hand" the expression as written is somewhat ambiguous.
Arithmetic operators, by convention, have an order of precedence, wherein one type of operation is done before another of lower precedence.  In this case both the multiplication and division operators, being of the same precedence level, are then executed on a “left-to-right” basis.  This would result in the pump efficiency being multiplied by the rest of the expression instead of divided into it.  Adding parentheses or revising the notation would correct it.
HP=GPM x PSI/(1714 x (pump efficiency))   or   HP=GPM x PSI/1714/(pump efficiency)
Title: Re: Milwaukee Midget
Post by: SPARKY on December 27, 2013, 07:13:42 PM
Whew---over my DAPeaPick'nBrain  :-P  this stuff makes my head hurt :? no wonder I chose to sell trucks instead of design them---
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 27, 2013, 08:04:00 PM
I promise that this will be my last comment regarding this!

IO,  you said: "HP=GPM x PSI/(1714 x (pump efficiency))   or   HP=GPM x PSI/1714/(pump efficiency)"

I will agree with your first iteration of the formula, it is the same as mine with the addition of parenthesis around the divisor component of the equation  but the second interation:       HP=GPM x PSI/1714/(pump efficiency) is, in fact exactly what you are saying you interpret my formula to be! Using some easy numbers, 10 gpm at 1714 psi and 50% (.5) efficiency, solving the first formula would be: HP= 10 x 1714/ (1714 x (.5)) which will yield an answer of 15 hp. Using your second  formula, the solution would be:
HP= 10 x 1714/ 1714/(.5) which gives you a answer of 7.5 hp. 15 hp is correct.
Rex
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 28, 2013, 05:03:00 AM
OPPS!!!

I wrote: HP= 10 x 1714/ (1714 x (.5)) which will yield an answer of 15 hp. Using your second  formula, the solution would be:
HP= 10 x 1714/ 1714/(.5) which gives you a answer of 7.5 hp. 15 hp is correct.

The correct horse power numbers are:HP= 10 x 1714/ (1714 x (.5)) which will yield an answer of 20 hp. Using your second  formula, the solution would be:
HP= 10 x 1714/ 1714/(.5) which gives you a answer of 5 hp. 20 hp is correct.

That is what I get for doing the math in my head!! I claim age as my defense!

Rex
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 28, 2013, 08:06:01 AM
“HP= 10 x 1714/ 1714/(.5) which gives you a answer of 5 hp. 20 hp is correct.”

(Where did the 5 hp come from, anyway?)

This is why a convention has been adopted for dealing with otherwise ambiguous arithmetic expressions.  Evaluating this in stages according to the operator precedence and left-to-right criteria:

HP= 10 x 1714/ 1714/(.5)  =  17140/1714/(.5)  =  10/(.5)  = 20   and it is correct.
Title: Re: Milwaukee Midget
Post by: Sumner on December 28, 2013, 10:00:17 AM
...This is why a convention has been adopted for dealing with otherwise ambiguous arithmetic expressions.  Evaluating this in stages according to the operator precedence and left-to-right criteria....

Interesting, never heard of this before, but I did now...

http://en.wikipedia.org/wiki/Order_of_operations

.... I always have to have all of the brackets to keep things straight  :cry:

Wondering though why...

...HP= 10 x 1714/ 1714/(.5)....

... you kept the brackets around the (.5) above if it isn't needed there.  To me that looks confusing and I would of inverted the .5 as Rex did,

Sum
Title: Re: Milwaukee Midget
Post by: SPARKY on December 28, 2013, 12:41:18 PM
hmmmm ---you guys sure are asking a lot--- new tricks for an OLD dog-- to learn    :-D
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 28, 2013, 01:50:27 PM
Sparky,
IO and myself are having a mathematical semantics pi$$ing contest which has absolutely nothing to do with Chris' Midget project which is what we should be talking about. I promise that this is my last post regarding this~!

Rex
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on December 28, 2013, 05:29:31 PM
Sparky, it seems that Rex & IO are off on a tangent, mathematically speaking that is!   :-o
Like THAT never happens in this forum!  :-D :-D
Title: Re: Milwaukee Midget
Post by: SPARKY on December 28, 2013, 08:05:10 PM
Guys, guys, guys---I was just poking fun--  at me and my CBE (country boy engineering) approach to things as opposed to you engineers  who have to know these formula "rules" to stay out of trouble---I realize I am Subjective in my approach vs Objective---but I recognize what you engineers do---seldom am I willing to have to prove it to my self by putting it on "the paper"! 

turbos were an example of me staying with the formulas until I had a Subjective feel for the why and wherefores of compressors and turbines connected by a shaft inside of varying housings
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 28, 2013, 08:48:34 PM
IO, Rex, et al -

If this forum leads to clarity on ANY topic germane to LSR, I will ALWAYS put the Midget on the back burner.

I am an amateur racer with understandings and misunderstandings - I'm curious - I make mistakes - I misspeak - I get some things right. 

What I'm seeing is two very intelligent gentlemen whose opinions I value having a discussion regarding facts.

Do you realize how rare that is today?  :-D

I salute you both, and I THANK YOU for sharing your understandings here.

If this is indeed a "pi$$ing contest", cleaning out the urinal is cheap tuition for what's being taught.

 :cheers:

Chris
Title: Re: Milwaukee Midget
Post by: SPARKY on December 28, 2013, 11:39:19 PM
Chris---so so true---we CAN all learn from these interactions
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on December 29, 2013, 12:04:12 PM
I have that same Kennedy tool box. My dad bought it in the early 50's. Still in use today.

Can anyone say that they haven't learned something in this thread? Midget as moderator to the coolest stuff.

Did you have a problem with nitrous in the roll bar? Tube to the engine and to the driver and WOO WEE!

I think you have dismissed the electric oil pump prematurely. Put it on the back burner, maybe.

Quote
Would not recommend an electric lubricatiion pump for a couple reasons;
1. no oil flow because of a blown fuse/broken wire/ missed switch in starting sequence etc will cause a dead engine very quickly
2. Volume requirement is engine rpm related

Agree with #1, but only for a minute. The job of the engineer (You the car builder) is to design this to be bullet proof. Blown fuses and broken wires are just poor engineering.
Missing a switch would only be because you didn't safety interlock it so that you have to have oil pressure to start.

#2 Since you don't care about losses in the system, the pump has to be sized large enough to pump 1.5x maximum flow and the relief valve will take care of the rest.

If you took the engine driven pump and drove it with an electric motor and gear reduction you know you would have enough oil.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2013, 02:03:38 PM
Dean, thanks - That's high praise.

Regarding driving the oil pump - I assume you're referring to the existing pump - That is driven off of a slot on the end of the camshaft, so using an electric motor might cause a few timing issues . . .  :roll: 

Mark and I went to visit Joe Radosevich yesterday - he's run SCCA for years, and has what is probably the most extensive pile of HP Midget parts in SE Wisconsin.  He's getting out - lots of toys for sale, including a decent dry sump system with all of the fittings and a pan. 

While I am looking for every possible advantage, I have to keep in mind that I'm the one who would have to service it if there was a problem.  And while I knew getting into this it wasn't going to be cheap, I'd like to avoid any further machining on the block, if possible.  A complete tear-down might be necessary to fit an external oil pump - regardless of how it's driven - and likely some sort of reengineering of where the stock pump mounts up, which I THINK requires some machining - but I need to check into that for sure.

About 11:30 on this video shows where it sits in the block. 

http://www.youtube.com/watch?v=1Jp_bhkF11w

The pump also limits rearward travel of the cam.  Maybe it's as simple as tearing the pump apart and machining the lobes off of the impeller - but I just don't know. 

The problem with Nitrous is that once there's laughing gas available, it's not likely anything will get done . . .
 
Title: Re: Milwaukee Midget
Post by: SPARKY on December 29, 2013, 08:32:17 PM
MM  did you pass out  :? ----or you still on the phone razzzin FB  :-o about the game :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2013, 08:54:56 PM
I think Fordboy's on life support.

Wow - a classic, old school running game on a field of frozen, brown grass in 20 degree weather - and snowflakes to boot!

It could have gone either way - the difference being a forward fumble out of the pocket to a confused Boykin.

I expect I'll have to go talk my friend south of the Cheddar Curtain out of his tree . . .  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2013, 10:37:55 PM
I think Fordboy's on life support.

Wow - a classic, old school running game on a field of frozen, brown grass in 20 degree weather - and snowflakes to boot!

It could have gone either way - the difference being a forward fumble out of the pocket to a confused Boykin.

I expect I'll have to go talk my friend south of the Cheddar Curtain out of his tree . . .  :wink:

MM, et all,

Congrats to GB Packers/Aaron Rodgers for a game well played.   As for Chi/Bears, well, when your defense can't stop anybody, you deserve to lose . . . . .  they missed 5 or 6 opportunities to lock up the NFC North, and couldn't do it.  Oh well . . . . . .   BTW, not in a tree, too cold.  Down in the dungeon computing and sucking radon . . . . . . . . . . . . . .

Re: cylinder head airflow

Some interesting 'A' series sample information and for anybody looking for airflow numbers: http://users.erols.com/srweiss/tablehdc.htm

This is a huge database with lots of numbers for all types of cylinder heads, V-8's through the 4 cylinders and motorcycles, something for everybody.  Unsure about accuracy, etc, BUT, it is a starting point with lots of links to various cylinder head manufacturers and specialist head porters.

A UK source for various European cylinder heads and the 'A' series specifically:   http://www.cncheads.co.uk/?cat=103

Rethinking flow testing the heads from Joe.  I'm personally curious about the older heads I did 20+ years ago.   Would be nice to capture the numbers for my database.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 30, 2013, 01:52:35 PM
Yeah, give him a call.  I'd run 'em down to you.

I'd even spring to see what the C&S head flowed - It'd be nice to know if I have someone local like Mel who might have "the knack".

Do I need to order up a pair of anti reversion valves for testing?
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 30, 2013, 05:55:16 PM
Yeah, give him a call.  I'd run 'em down to you.

I'd even spring to see what the C&S head flowed - It'd be nice to know if I have someone local like Mel who might have "the knack".

Do I need to order up a pair of anti reversion valves for testing?

Midget,

In the process of booking flowbench time (pretty much when ever I want to show up there) and coordinating with Joe.   Will have about 9 (Number 9) or more, (!! sheesh) BMC heads to flow test.   And I'm going to have to fabricate some other radius inlet adaptors in 35mm/36mm, etc.

Do you want me to post a copy of the Comprehensive Build Plan on your diary?    Better yet, if you have a scanner, you can do it.   Leaves me more time for the flow bench.   Do you want to attend the flow testing?

I have some of the Rim-flo sizes in my bits.   I also have e-mailed REC about a direct purchase of samples of what I want to test.    If there is something you want to try out, let's coordinate a plan.

"I love it when a plan comes together!"
 :cheers:
J.HannibalSmithboy 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2014, 09:41:01 AM
Midget,

Finally out of the deep freeze.   Picked up the 3 heads from Joe yesterday after the pilgrimage to Select Sound, Beerhaven.   Looking to do flow testing sometime next week.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2014, 05:53:40 PM
Midget,

Intake valves     1.475" diameter x 3.525" length
Exhaust valves   1.150" diameter x 3.525" length

If the other valves are only available in the 3.575" length, that could be made to work.

Will do flow work as soon as other valves are available for testing.   Will probably flow the F/Production heads first, since all the bits are at hand.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2014, 06:50:48 PM
Will do flow work as soon as other valves are available for testing.   Will probably flow the F/Production heads first, since all the bits are at hand.
 :cheers:
Fordboy

WARNING - IMPENDING DATA DUMP!
   

:cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 17, 2014, 06:39:58 AM
Will do flow work as soon as other valves are available for testing.   Will probably flow the F/Production heads first, since all the bits are at hand.
 :cheers:
Fordboy

WARNING - IMPENDING DATA DUMP!
 

:cheers:

Midget,

Since I am information constipated, a partial dump to help relieve the stress.    Listed below is some data of interest to BMC racers.

BMC Valve Weights

Conrad, Longman Head
54.6g   Longman Intake,   not numbered          1.475" D x 3.523" L
50.3g   replaced Intake, REC #118                   1.480" D x 3.577" L
43.7g   Longman Exhaust, not numbered          1.145" D x 3.523" L
Notice that there is a 4.3g difference in weight between the Longman supplied intake valve & the REC intake valve.   It is important to note here that the 4.3g weight difference is NOT the "effective weight" that the engine "sees".    That value is the 4.3g weight difference multiplied by the square of the rocker ratio.   In Midget's case, his "effective" rocker ratio is 1.53/1 (nominal of 1.50/1), so the 4.3g is multiplied * 2.341 for a final value of: 10.07g.   The ~4g weight savings of a titanium retainer can help to offset this effect, by reducing the valve train weight (mass) on the valve side.   Obviously, the best combination would be the lighter valves (or even titanium valves!$$!) with the titanium retainers.    It would all depend on how well your valve springs "control" valve train motion, the thickness of your wallet, and how "cost effective" you want to be . . . . . . .

Un-named Racer, Swiftune Head
54.5g   race intake,   not numbered                  1.475" D x 3.525" L
45.2g   race exhaust, not numbered                  1.213" D x 3.525" L
This gentleman has been advised, by a prominent race shop, to run "very light" (my evaluation) valve springs to reduce "valve train parasite drag" and increase bhp at the flywheel.    The engine can't run 20 minutes without breaking some valve train part . . . . . .          Hmmmmmm . . . . . . . . .      Midget, does this sound vaguely familiar?

Sometimes it's helpful to be able to do the math . . . . . . . . .       But hey!  That's just me.   And I could be wrong . . . .    But I don't think so.    And my Versalog agrees.
 :cheers: :cheers: :cheers:
Ford/Mathboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 17, 2014, 04:02:18 PM

WARNING - IMPENDING DATA DUMP!
   

:cheers:

Well, not so much a data dump as a brain dump . . . . . . . . .

Midget,

During a conversation today with a southern California former racer, who wishes to remain anonymous, he strongly suggested you find a way to pre-heat your gearbox & differential (up to operating temp) just prior to departing the starting line.    I do not know start line etiquette at B'ville, BUT:

1/   Seems like a good idea to me, since you have eaten all the low hanging fruit,
      a/   Possibility 1:  Small wheeled generator with 110v heaters/blankets/whatever (or generator on a cart/wagon/etc)
      b/   Possibility 2:  LARGE 12v/24v battery in trunk (wherever) with heating elements installed in differential & transmission
      c/   Possibility 3:  And/or use of lubricants of very low viscosity at ambient temperatures encountered at start line
      d/                       ?
      e/                       etc, etc,

Might be worth a look through the Grainger/McMaster Carr catalogs or elsewhere.    Does anybody have a line on used Apollo cabin heaters?

Mr. Electrician, this seems right up your alley.   You could even use "chicken head" switches . . . . . . . with relays 'natcherly.
 :cheers: :cheers: :cheers:
Teslafanboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 17, 2014, 04:41:07 PM
Fordboy is absolutely right about tranny and diff fluids. I think Sparky runs 30 wt in the diff of his lakester. Many of the Ford BW T5 trannys specify ATF and I would not have a second thought about running it in your Midgets tranny. And I think I would also go with a some heating pads on the tranny and diff also and get them up to around 150 F before running.  Another one of my preferences is good hydraulic oil, like the Mobil DTE series, great stuff, good viscosity vs. temp curve and an excellent additive package for low friction and long life and the viscosity is quite low. Ran Mobile DTE25 in the tranny of my dirt bikes for years and never had a problem, actually improved the shifting.

Rex
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 17, 2014, 04:51:05 PM
I've got an interesting heater that might be what you want, Chris - if you want to try the heater route.  A few years ago I didn't have a garage - and lived on the southern shore of Lake Superior.  It was COLD!  I got a battery heater for the Jimmy I had at the time.  It plugs into 110VAC and is a flexible mat/wrap about 6-8" tall by something like 20" long, and the surface material is impervious to battery fluid so it should be able to withstand oil and grease and gas.  Wrap it around the battery -- tie-wrap it to the tranny - glue it on the differential - and plug it in.  Gets to temp, up around 100F, pretty quickly, and should be able to preheat things in less than a half hour -- maybe faster.  I'd suggest going to a Fleet Farm-like store to find one, or maybe search online.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2014, 05:51:05 PM
Back in the 1980s, when I lived in North Prairie, wore a mullet and drove my first MGB through rain, sleet, wind and one of the coldest winters on record, I picked up a little magnetic heater that stuck to the oil pan.  You'd plug it in, and the grease would turn to oil.  Magical, although I doubt it ever got me close to operating temperature.

Possibly installing a 120 V, 1500 watt water heater element in the pan?

http://www.ebay.com/itm/Camco-02143-Water-Heater-Screw-in-Element-1500W-120V-/130970495455?pt=Motors_RV_Trailer_Camper_Parts_Accessories&hash=item1e7e7329df&vxp=mtr

I've also seen heated dip sticks, and seeing as the transmission only holds about a quart of oil, that might be made to work.

I'll could slide a hibachi under the pumpkin . . .

Actually, 3 ELECTRIC hibachi starters -

http://www.ebay.com/itm/Char-Broil-Electric-Charcoal-Starter-4810-/251415820895?pt=LH_DefaultDomain_0&hash=item3a898cfa5f

Fab up trays welded to the pan, bolted to the transmission and pumpkin, insert and plug into the generator.

Key would be getting it all warmed up as quickly as possible, and be able to do so in line.

My co-worker, Paul, suggest just doing an oil change every run, and keep the changed out oil in a turkey fryer.

I invited him to come along, and that he could be our fry cook.

He's disinclined to do so . . .
Title: Re: Milwaukee Midget
Post by: tauruck on January 17, 2014, 06:35:22 PM
I was at the classic car club and walked by the fridge.

You immediately came to mind so I snapped a shot of the fare on hand.

The old sages said you'd be most welcome to visit, talk classic English (cars) and share the brews. :cheers: :cheers: :cheers:

Next holiday?
We don't really have wild animals walking down the streets, well not during working hours. :-D
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 17, 2014, 06:49:17 PM
Some externals (might as well buy a brand name  :mrgreen: ):

http://www.summitracing.com/parts/mor-23996/overview/ (http://www.summitracing.com/parts/mor-23996/overview/)

http://www.summitracing.com/parts/mor-23995/overview/ (http://www.summitracing.com/parts/mor-23995/overview/)

http://www.summitracing.com/parts/mor-23997/overview/ (http://www.summitracing.com/parts/mor-23997/overview/)

Internals would work too, but these would be faster I think.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2014, 06:58:50 PM
Thanks, Mike.  The question then becomes how hot will they get, and how fast will they heat up?

I see this eventually turning into another argument if favor of a dry sump system.
I was at the classic car club and walked by the fridge.

You immediately came to mind so I snapped a shot of the fare on hand.


Now that's one sump I'd be happy to scavenge, and have no interest in pre heating!  :cheers:

Hmmmm . . .

Maybe if I installed a Lucas refrigeration unit and plumbed it into the oil line - that would likely warm up the oil . . .  :wink:
Title: Re: Milwaukee Midget
Post by: manta22 on January 17, 2014, 07:04:42 PM
Chris;

Never use the type of heating element that you showed in your first post:
 
http://www.ebay.com/itm/Camco-02143-Water-Heater-Screw-in-Element-1500W-120V-/130970495455?pt=Motors_RV_Trailer_Camper_Parts_Accessories&hash=item1e7e7329df&vxp=mtr

Those things have far too high a "watt density" and will fry any oil that is in its immediate vicinity. The silicone or Kapton film type that you linked to from Moroso are the types to use; they spread the heat over a large area so the oil never gets burned. Watlow Electric & Minco are the manufacturer of most of these types of heaters.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2014, 08:42:16 PM
Thanks, Neil -

Yeah, that would likely cook 4 quarts in a big hurry.

The thing that would be critical, though, would be getting the drivetrain warm in a short period of time.

Maybe I'm being, as Fordboy likes to say, "optimisty", but if I were fortunate enough to get to impound, there's not a lot of time to warm things up in the morning.  I don't know that a 400 watt heater wrapped in vinyl will get things warm enough fast enough, and seeing as the Midget tends to run faster when it's hot outside, and after it's been run a few times, I need to account for that.

When Mark and I were in Indianapolis last month, I finally got to meet and chat with David Vizard.  I'm repeating myself here, but he has written the most complete tome on the A-series engine imaginable.  His recommendation was I need to be seeing about 220 degrees oil temperature for peak performance.  I'd like to get as close to that as possible when I launch. 

As to the rear end and the transmission, any positive temperature above ambient will help, but the warmer, the better.
Title: Re: Milwaukee Midget
Post by: manta22 on January 17, 2014, 09:50:44 PM
Chris;

Yes, it takes longer with a 400W heater than with a 1500W heater but ruining the oil in the process is not a good tradeoff.

We used the patch-style heater on the dry sump tank of Bob Peckham's M8C back in the '72-'73 Can-Am days. We left the heater on overnight and the oil was toasty warm the next day. If you need to get the temperature up faster, put two 400W heat patches on. In the industrial line, those types of heaters are available with a built-in thermostat-- handy to prevent accidental over-heating.

A heating patch can also be used on the differential housing to warm up the rear end lube.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 17, 2014, 11:30:08 PM
Perhaps, Chris, you should go back and read your Ken Purdy, seems to me that wrote of a solution to this problem.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2014, 12:38:36 AM
Perhaps, Chris, you should go back and read your Ken Purdy, seems to me that wrote of a solution to this problem.   :mrgreen:

Mike

Okay, Mike, you sent me to Wiki on that one. 

I do have a copy of the February 1965 issue of Playboy with Kim Novak and the Beatles interview.

Kate thinks I keep it because of the Beatles interview . . .  :roll:

Title: Re: Milwaukee Midget
Post by: jimmy six on January 18, 2014, 01:25:42 AM
A pad is fine. I've used on the bottom of the pan and on the sides. ( mcmastercarr) is a very good source. You need to put insulation pads over the heaters for optimum performance for the heater. More heat is lost to the atmosphere than goes to the engine metal. If your using a dry sump tank it is very easy to make pads. I learned about this by covering steam valves and piping in all the power plants I've worked.

Cover the entire length and width of the bottom of the pan if you can. I've had up to 2400 on the bottom and 300 watts on each side and never hurt the oil. In impounds the generator is the first think we do in the morning, in 20 minutes we start the car and still leave the generator/heaters on until we are ready to leave.

As for trans and rear gear oil consider Daytona/Talladega qualifying oil. Seem to work well there and only for 10 miles......good luck
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2014, 06:05:50 AM
I was at the classic car club and walked by the fridge.

You immediately came to mind so I snapped a shot of the fare on hand.

The old sages said you'd be most welcome to visit, talk classic English (cars) and share the brews. :cheers: :cheers: :cheers:

Next holiday?
We don't really have wild animals walking down the streets, well not during working hours. :-D

Ah yes!

A selection set I could wrap my mind around . . . . . . . .

Had a Newcastle "Cabbie" last night with dinner.     It's an import black English ale.    Tad more bite than I like, but tasty none the less.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2014, 06:30:29 AM
Back in the 1980s, when I lived in North Prairie, wore a mullet and drove my first MGB through rain, sleet, wind and one of the coldest winters on record, I picked up a little magnetic heater that stuck to the oil pan.  You'd plug it in, and the grease would turn to oil.  Magical, although I doubt it ever got me close to operating temperature.

Possibly installing a 120 V, 1500 watt water heater element in the pan?

Midget,

As Neil pointed out, 1500 watts is way too much heating power for the volume of oil you need to heat.    It is also my experience that "water heater" type immersion elements don't work very well for the reasons stated.

On dyno installs/retrofits I've done, I've used a similar 1500 watt element (220v) to heat the water.    On the 3 gallon dry sump tanks, I've used a 400/500 watt low temperature 220v element intended to heat oil, from Watlow, if I remember correctly.    It takes about 45 minutes to pre-heat both the water & oil before initial fire up.

I think that the 400 watt Moroso pads, or something similar, with some insulation, will be the hot ticket for the oil pan.    Probably the same for the trans and diff because of the thicker cases/housings.
 :cheers:
Fordboy 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2014, 06:57:00 AM
Midget,

http://www.watlow.com/products/heaters/

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: jacksoni on January 18, 2014, 08:54:26 AM
Amazon (and I am sure others) sells several heating pads like the Moroso ones, much cheaper (get what you pay for I suppose) about which there are several comments from users about how hot they get, how fast things heat up, how they have been used "my old tractor stays cozy warm in the SSS neck of the woods and starts easily etc" (my paraphrasing, please excuse :) ) One for pan, one for trans, one for diff,.

Most people I see in line don't even warm the engine ( performance advantages aside, I think this is hard on the motor). Occasionally in impound you will see someone with car on jack stands warming engine, trans and rear (observe safety regs here).

Dry sump tanks can of course be heated but it does take some time with a couple gallons instead of few quarts, so just more time.

I think hot oil and engine, more or less cool water (can be some performance advantage here and maybe explanation for my observation about cold engines above). My system with dry sump and electric water pump and fans allows me to heat the engine in line to something decent oil temp and internals and then cool off the water for the run.

In all cases, it takes a bit less power to move around warm oil than cold. Though a dry sump by itself may not add power, there are features for some engines/types of racing  where it may be a benefit (g force effects on oil supply for instance- not an issue in LSR) but the circumstances being discussed here may be one of them. As MM has pointed out though this is a big engineering (space) and $$$ issue that he has hesitated to make the leap. My engine does not have the ability to run a sump and internal pump so I had no choice but the $$$$/hp equation rears its ugly head.   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2014, 11:58:14 AM
Chris;

Yes, it takes longer with a 400W heater than with a 1500W heater but ruining the oil in the process is not a good tradeoff.

We used the patch-style heater on the dry sump tank of Bob Peckham's M8C back in the '72-'73 Can-Am days. We left the heater on overnight and the oil was toasty warm the next day. If you need to get the temperature up faster, put two 400W heat patches on. In the industrial line, those types of heaters are available with a built-in thermostat-- handy to prevent accidental over-heating.

A heating patch can also be used on the differential housing to warm up the rear end lube.

Regards, Neil  Tucson, AZ

I like the idea of keeping it warm overnight - I suspect at Riverside you had power available - maybe it's time to invest in a generator with a bigger gas tank.

Has anyone ever left a generator running in impound overnight?

I've been negligent in observing the return run procedures - mostly because I'm not what one would describe as a "morning person".

Neil, I'm pretty certain I was at Road America in '73 - I was 13, and Can-Am had become a Porsche Parade by that time.  Records show a DNS for # 64.  What happened with Bud's car that year? 

Title: Re: Milwaukee Midget
Post by: Stan Back on January 18, 2014, 12:05:51 PM
Couple of thoughts (yes, I do have them once in a while).

At SpeedWeek, the problem is lesser for the qualifying run.  You come from your pit where you might have everything handy, and usually run in 90º temps after towing the vehicle a few miles.  With your backup run from Impound, things are a little different.  It's colder.  The tow is shorter.  And Chris ain't gonna get to the long course for a while, so he's not taking advantage of "running in" for four miles.

I don't know of 220V available in Impound, either.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2014, 12:32:44 PM
Couple of thoughts (yes, I do have them once in a while).

At SpeedWeek, the problem is lesser for the qualifying run.  You come from your pit where you might have everything handy, and usually run in 90º temps after towing the vehicle a few miles.  With your backup run from Impound, things are a little different.  It's colder.  The tow is shorter.  And Chris ain't gonna get to the long course for a while, so he's not taking advantage of "running in" for four miles.

I don't know of 220V available in Impound, either.

The Midget on the long course - yeah, that one's a bit beyond the horizon . . .

Strategy would be atypical in my case.

Stan, would "preheating" and "charging the battery" be part of the 2 hour prep time one is limited to in impound?
Title: Re: Milwaukee Midget
Post by: jacksoni on January 18, 2014, 12:36:43 PM
After a qualifying run you have 4 hours or until salt closing time (800p) to work on the car. In the morning you get from gates open (about 600 usually) until tow out to start (700 usually) to do whatever you want heating, charging etc.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 18, 2014, 12:51:06 PM
Well, the salt opens at 6 or whenever Dan or some other official gets there, but I'm thinking that if you needed to get in earlier -- it'd take one heck of a lot of donuts and coffee for Lynda's crew.  But it might be possible.  Raised, jelly-filled, and custard-filled are perennial favorites, and good coffee (truck stop coffee is about as good as can be!) are all suggested.  And it still might not work.  Dan doesn't get swayed by beer that early in the morning.  Not 'til more like late morning, usually -- say, 6.30AM. :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2014, 04:28:55 PM
Well, the salt opens at 6 or whenever Dan or some other official gets there, but I'm thinking that if you needed to get in earlier -- it'd take one heck of a lot of donuts and coffee for Lynda's crew.  But it might be possible.  Raised, jelly-filled, and custard-filled are perennial favorites, and good coffee (truck stop coffee is about as good as can be!) are all suggested.  And it still might not work.  Dan doesn't get swayed by beer that early in the morning.  Not 'til more like late morning, usually -- say, 6.30AM. :evil:

I'm thinking that Lynda is too dear a friend to try to manipulate in such a ham fisted manner - you don't mess with the gate keeper - but as a friend, I will keep in mind that bakery and coffee are welcome gifts.

I've left beverages for Dan at the Goose, but it's never clear as to whether or not he gets there in time to enjoy them.

My few encounters with 6:30AM usually entail accidental occurrences - like just getting home from a gig in La Crosse or a party where the host neglected to ask me to leave - some silly thing.

I just got back from American Science and Surplus -

http://www.sciplus.com/

They have, in the past, had a wide variety of heating elements of varying types.  I came up empty this time, but I did come away with a boatload of shrink wrap and soldering terminals.

I was also hoping they would have some small valves to continue my hydraulic experiments from last month, but that was a no go.
Title: Re: Milwaukee Midget
Post by: gearheadeh on January 18, 2014, 04:57:35 PM
Well, if money is no object- you could always use this product. Works great, you can start a diesel left out in the cold (I mean COLD  :evil:) overnight. The timer will start and run the system so that it is toasty warm when you need it.

http://www.espar.com/products/fuel-operated-heaters/applications/trucks/engine-preheat.html

 :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 18, 2014, 05:53:50 PM
I've left beverages for Dan at the Goose, but it's never clear as to whether or not he gets there in time to enjoy them.


Oh, ooops :oops:......... I thought it said "Don", so I drank them.... I struggled to read that Teut' script you'd written on them.

Don, you owe Dan a beer or two.  :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on January 18, 2014, 07:40:53 PM
I've left beverages for Dan at the Goose, but it's never clear as to whether or not he gets there in time to enjoy them.


Oh, ooops :oops:......... I thought it said "Don", so I drank them.... I struggled to read that Teut' script you'd written on them.

Don, you owe Dan a beer or two.  :cheers:

This explains a thing or two.   :-D

  Don
Title: Re: Milwaukee Midget
Post by: manta22 on January 18, 2014, 07:51:16 PM
Chris;

"Neil, I'm pretty certain I was at Road America in '73 - I was 13, and Can-Am had become a Porsche Parade by that time.  Records show a DNS for # 64.  What happened with Bud's car that year?  "

I wasn't at Road Atlanta so I don't know if Bob Peckham entered the car and then didn't make the race or what. We only entered a few races since it was all we could afford-- no sponsors! #64 never had a DNF-- someone I know sent me a link to a website with info and photos of the McLaren M8F that had been raced in the Can-Am by Commander Motor Homes-- part of a 5-car team. We got lots of satisfaction from beating them and others who ran big $$$ efforts. If a Can-Am car was not well-prepared it had little chance of finishing, much less placing near the top-- but this applies to all types of racing.

Can-Am was a Golden Age, Grasshopper.   :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2014, 08:08:52 AM

We got lots of satisfaction from beating them and others who ran big $$$ efforts. If a Can-Am car was not well-prepared it had little chance of finishing, much less placing near the top-- but this applies to all types of racing.

Can-Am was a Golden Age, Grasshopper.   :cheers:

Regards, Neil  Tucson, AZ

Neil,

What was the biggest cause of DNF's?     The gearbox?     The diff?   (My buddy with a McLeagle can't keep a ring & pinion in his . . . .)   Or, the crappy shift linkage?   Crank vibration damper?    Drive axles/u-joints?     These are the parts that were marginal on those cars.    Lack of preparation on these parts = busted, in a BIG way!

Just curious about your opinion/experience.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 19, 2014, 02:19:27 PM
I've left beverages for Dan at the Goose, but it's never clear as to whether or not he gets there in time to enjoy them.


Oh, ooops :oops:......... I thought it said "Don", so I drank them.... I struggled to read that Teut' script you'd written on them.

Don, you owe Dan a beer or two.  :cheers:

I'm warnin' you, Goggs - you keep pilferin' the Mayor's brews, we'll send Bubba Skuzz over -

http://www.youtube.com/watch?v=56duVYLsd4Q

Title: Re: Milwaukee Midget
Post by: manta22 on January 19, 2014, 10:38:19 PM
Fordboy;

There were a variety of DNFs but one consistent problem was with the Hewland LG500 & LG600 transaxle. The thrust created by the pinion on the ring gear distorted the side cover and the R/P clearance increased. Failure of the R & P was not uncommon since the differential was being stressed to the max. It took very careful setup of the R & P to minimize those problems. Another problem was breakage of the ring gear bolts. Unless they were properly torqued, Loctited, and safety-wired, they would loosen and then there was a DNF.

Oil pressure was another often-seen problem; the dry-sump pump would ingest debris and be destroyed. Since the later Can-Am cars all ran Chevy big blocks, RPM did not cause many problems but the high torque created lots of stress on the drivetrain. George Bolthoff built our engines; we only had one fail-- a timing chain broke but it was in practice and George rebuilt it in time for the race the next day.

Odd things put many a car out of a race-- the Ferrari 612P was a DNF at one race when an off-road excursion threw up a shower of gravel which found its way into the stack injection and jammed the slide-throttle plates. Crashes took their toll, too. At Las Vegas in the late-'60s, Jim Hall was overtaking Lothar Motchenbacher when Lothar's rear upright broke, suddenly slowing his car. Hall ran into the left rear of Motchenbacher and was launched into the air. A newspaper published a photo of Jim Hall's car flying through the air upside down with the front of the chassis disintegrated. I wish I could find a copy of that photo.

There were no problems with the shift linkage that I remember. Lots of big dollar efforts were doomed by poor car preparation; the real professionals like Porsche & McLaren fielded cars that were as reliable as a highly-tuned race car can be but, as you know, the outcome in racing is never certain. Some drivers were fast but easy on the cars while others were brutal and that caused problems.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2014, 06:27:56 AM
Neil,

Thanks for the insight!   Some of the guys who "race" these cars in Vintage/Historic simply have no idea how much prep time is required for "reliability" . . . . . .

Chris, et all,

Apologies for the thread hijack.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 20, 2014, 09:14:06 AM

Apologies for the thread hijack.
 :cheers:
Fordboy

No problem - Can-Am, early Trans-Am, IMSA GT - I was immersed in that stuff.  Competition Press was a regular part of my early interest in motorsports.

My dad would get it in the mail every week.  Much to my mom's chagrin, it would wind up on the floor of . . . , well, my mom referred to it as "the library". 

I learned a lot about motorsports with my toosh on the toilet.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2014, 04:11:23 PM
Valve study,  Part one:

Midget,

For your amusement, check out some of the valve weights.

Sorry, could not imbed the info, had to attach it.   (PITA!!   :x :cry: :x :cry:)
 :? :? :?
F/B
Title: Re: Milwaukee Midget
Post by: Graham in Aus on January 20, 2014, 07:28:59 PM
Hi guys, been in hiding, too hot here  :-P, weather's just broken, aah cooler  :cheers:

Last set of valves I bought in UK, I actually got them off Paul Ivey himself, Race Engine Components (REC) I think they make the anti reversionary (Rimflow) valves a la Vizard too, but can be heavy...  REC now seem to be combined with G&S : http://www.gsvalves.co.uk/race-engine-components.html , Paul may have retired? Some good info on material specs there. I think you can source as good quality in the US ?

MED: http://www.med-engineering.co.uk/catalogue/cylinder-head/valves-related have reduced stem (6mm) valves and titanium retainers http://www.med-engineering.co.uk/catalogue/cylinder-head/valves-related/med-competition-valves-s6-stem, can't say I've used them, but maybe Steve, or Lee his son there might weigh some for you?

You may be aware of all this, but I thought I'd add it to the discussion!  :-D

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 20, 2014, 08:16:15 PM
Graham, you stay in where it's cool - I don't want any heat-stroke stories.  :wink:

I'm amid numerous e-mails with Andy at G&S.  Seems some of the anti reversion skus are out of production, and I was told they never made one for a 1.48" application - primarily because it was, indeed, so heavy.

Yeah, they are heavier, and only available in stainless.  Fordboy's doing some flowbench work with the aforementioned heads, and has a few Rimflow's he's going to try.

If the ones he has show positive attributes - and I have no reason to think that they won't - I'm searching out someone to turn down some used titanium valves to a 1.48" intake with a 9/32 stem.  I'll probably have the same done with the exhaust.

My thought process is this - the head on the Rimflow is a bit thicker than on a standard "penny-on-a-stick" race valve.  Provided I can keep safe clearance with the piston, I can pick up maybe a couple tenths of CR, minimize reversion AND have a lighter valve.  

That would be the trifecta, but I'm not grabbing the credit card until the numbers are in.

Regarding smaller valve stems - well, it's on the table, but it would be nice if I didn't have to reset everything on a head that has seen a lot of shop work.  I don't know how much more it can take, and it will likely need seats if I switch to titanium.

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 21, 2014, 12:12:27 AM
Hi guys, been in hiding, too hot here  :-P, weather's just broken, aah cooler  :cheers:

Last set of valves I bought in UK, I actually got them off Paul Ivey himself, Race Engine Components (REC) I think they make the anti reversionary (Rimflow) valves a la Vizard too, but can be heavy...  REC now seem to be combined with G&S : http://www.gsvalves.co.uk/race-engine-components.html , Paul may have retired? Some good info on material specs there. I think you can source as good quality in the US ?

MED: http://www.med-engineering.co.uk/catalogue/cylinder-head/valves-related have reduced stem (6mm) valves and titanium retainers http://www.med-engineering.co.uk/catalogue/cylinder-head/valves-related/med-competition-valves-s6-stem, can't say I've used them, but maybe Steve, or Lee his son there might weigh some for you?

You may be aware of all this, but I thought I'd add it to the discussion!  :-D

Ahem . . . . .        Some info you may want to reference:

Valves, Cylinder Heads and Airflow,             Part Deux . . . . . .   (Yes friends, another multistep tutorial!!)

Midget, Graham, et all,

Late last summer, I had the opportunity to flow test 2 Swiftune 1275 full race cylinder heads.    One was untouched, just as delivered by Swiftune to the competitor.    The "other" Swiftune head had been "improved" by the addition of an MED 6mm stem valve/Ti retainer/valve spring set.   The "improvement" cost approx. $2000 USD and was done at a "knowledgeable" vintage specialty race shop, familiar with BMC race engines.    The shop provides dyno & rebuilding services for both inline & transvestite (transverse) BMC's.

Some observations:
A/    The valve springs used had about a 9 minute lifespan.   (Yes, you read that correctly.)     JUST prior to their suicide, the springs invariably "murdered" other engine
       components.    I am uncertain if the springs were supplied by MED or the race shop.    :-( :?     (I suspect the shop . . . . .)

2/    The best flowing BMC race head I have ever flow tested is:   The "untouched" Swiftune,  BY A LARGE MARGIN . . .   :-D

d/    The flow test numbers for the "improved" head:   13% avg. flow loss @ low/mid lifts &  4% avg. flow loss @ high lifts!!!   :oops: :cry: :?

I apologize for not having the printouts ready to attach to this post.    BUT, as soon as I can print them out, scan & jpeg 'em, I'll put the numbers on Midget's diary.   I'll embed them if I can, otherwise they will be attached as jpeg's.

Some conclusions:
A/     When substituting out bits, I find it helpful to do some math to see if the components might be compatible.   But hey, that's just me.

2/     When having "improvements" done, I'd advise to flow test before and after.    Call me skeptical, whatever.    I wanna see numbers in black & white.    Kinda like the
        ones I posted up about the carb modifications I did for Midget, WAY BACK in the build diary.

d/     In racing, as in much else in life, you don't always get what you pay for . . . . . . . .      Caveat Honky, er, Emptor

The one giveaway here is:   The dyno/engine shop does not have a flow bench!!!!!!!!     Duh!   :?

Sic semper follis.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: DND on January 21, 2014, 04:43:42 AM
A little info on Jim Halls Sky-grounder

A stud in the left brake caliper or bracket was backing out and each lap it was cutting a groove in the back side of the mag wheel, and when Lothar turned right off of the front straight the load on the tire broke the lip off of the rim and let the air out and slowed the car in an instant

And that is when Jim hit him , I was standing there watching the two lap after lap knowing that Jim was gong to pass Lothar but never like that

Boy were the parts and dirt flying and that sure is the down side of racing, and its lucky that they both made it throu but Jims legs were in pretty bad shape

G Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 21, 2014, 08:32:01 AM
Hi guys, been in hiding, too hot here  :-P, weather's just broken, aah cooler  :cheers:

Last set of valves I bought in UK, I actually got them off Paul Ivey himself, Race Engine Components (REC) I think they make the anti reversionary (Rimflow) valves a la Vizard too, but can be heavy...  REC now seem to be combined with G&S : http://www.gsvalves.co.uk/race-engine-components.html , Paul may have retired? Some good info on material specs there. I think you can source as good quality in the US ?

MED: http://www.med-engineering.co.uk/catalogue/cylinder-head/valves-related have reduced stem (6mm) valves and titanium retainers http://www.med-engineering.co.uk/catalogue/cylinder-head/valves-related/med-competition-valves-s6-stem, can't say I've used them, but maybe Steve, or Lee his son there might weigh some for you?

You may be aware of all this, but I thought I'd add it to the discussion!  :-D

Also in reference to my posting #3492 (1/20/14)

Valves, Cylinder Heads and Airflow,            Part drei of the multistep tutorial . . . .

The supposed "consistent advantage" of the 6mm stem BMC valve kit is the reduction of the cross sectional area of the valve, as presented to resist/disrupt airflow at the port turn/valve intersection.

Whew!    That's a mouthful!     Now let's think about this for a minute . . . . . . . .

A/     Assume for a moment that the valve head shapes are identical.  (unlikely)  Then the only difference is the stem diameter.    9/32nds Vs. 6mm   (.279" Vs. .236" for a net
        of .043"/ 1.1mm)    BUT, most race inlet valves for BMC's are "waisted" (narrowed) to .250" on the exposed stem.    Now the difference is only .014"/.36mm, although
        as the valve is opened, an "un-waisted" portion of the stem is "exposed" to flow.     The 9/32nds exhaust valves are not usually "waisted", so the reduction in area would
        be the larger difference.

2/     The valve guide also presents "resistance/disruption" to airflow.    Since the valve guide O.D. is fixed at 15/32nds (.469"/11.9mm), this is a lot more area than the stem
        diameter.    AND, if the guides used are stock length and un-tapered,  then the "flow resistance area" is at a maximum, in a high flow area of the port!!   This is exactly
        what happened on the "improved" cylinder head.    The newly installed 6mm guides did NOT match the shape & length of the original Swiftune guides . . . . . . .
        Does "paying attention" to all the "little details" matter?    See below.
        The bottom line is:  Your engine builder/machinist/buddy/whatever, needs to give a s*** about your parts.   OR, you don't get what you pay for . . . . . .

d/     So how then to explain the huge flow discrepancy between 2 supposedly "identical" heads to start?   There are several possibilities:
        1/   Maybe the heads didn't flow equally to begin with.    We will never know, because flow tests didn't happen "prior" to the "improvement".     (Duh!!!!!!)
        2/   Detail work on the valve guides is of vital consequence to BMC's.
        3/   Valve shape, at the valve/seat interface is also vitally important.    BUT, we knew that already, right?    :?

I'm going to flow test 8 or 9 BMC race heads, in various conditions, in the next couple of weeks.   I'm going to be testing various valve shapes in these heads at the same time.   The results should be interesting.    I'll compare the results to my ever expanding database of BMC cylinder head flow results.    I'll post up the results, as they become available, and at my leisure.     Machining some fixtures/adaptors now, so I guess I'll be buried in BMC crap, again . . . . .

Graham,   There is a damaged MED head in the pile to tested.   Not sure if it is 9/32nds or 6mm valve stems, or if it has too much damage to test.   Either way the numbers will be "informative" . . . . . . .   :-o

My advice?   Question everything (including your Mom!!!), generate your own data, know your brewer by their first name!!!   :wink:
 :cheers: :cheers: :cheers:
Fordboy

P.S.  I want data, raw data preferably.   I'll form my own opinion.
Title: Re: Milwaukee Midget
Post by: manta22 on January 21, 2014, 10:44:40 AM
G Don;

Thanks for the corrected detail on the Hall/Motchenbacher crash. I think it was this crash that retired Jim from driving.

That must have been spectacular!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 21, 2014, 11:59:33 PM
Just a quick comment on G Don, Don Nowell. I have talked to him a number of times and today I stopped by his house/shop. Don builds models and I mean really neat models, his Harleys are absolutely unbelievable!!! The tires have the all of the manufactures information on them and the tread lines are perfect and he hand makes the spoked wheels which are, again unbelievable!! What a talented guy. He worked a Bartz engines and also Traco and knows all of the people that were doing CanAm and IMSA GTP stuff. Really great to put a face on Don and especially seeing some of his fantastic work.

Rex
Title: Re: Milwaukee Midget
Post by: DND on January 22, 2014, 06:37:58 PM
Hi Rex

Thanks very much for the praise on my stuff, one thing is I did work for Bartz but not Traco just dynoed my engines there for 10 yrs and that is how I met the  guys - Stu - Eddie and John plus Frank & Jim who kept them in line and what a great bunch of guys and the perfect Dyno shop!!

Talk about a track record and ' Been there Done that '

G Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2014, 07:32:35 PM
Wow - all I can say is wow . . .

It's been dawning on me - I'm feeling a bit like a ham fisted archeologist who has been unwittingly scratching notes on a palimpsest parchment and who is slowly putting the whole picture together.

I knew there was talent on the boards, but for a kid, growing up in Iowa, whose major intake of road racing was a once-a-year trip to either Road America, or Mid America, or Brainerd Intl., that I have jumped into something where I'm actually in communication with the people who worked in the trenches, built and raced the cars I adored as a kid, and whose work fascinated me so much . . .

All I can say is that I am in awe. 

Neil, Don, Rex, Mark, PJ, et al - I'm grateful for your company on this twisted little journey.  :cheers:
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on January 23, 2014, 11:45:43 AM
The Vegas crash was the end of Jim Hall's Can-Am racing. He did race in Trans-Am after that.
This was at Stardust International Raceway. I raced karts there, when it was out of town. Now it's Spring Valley and in the middle of town.

(http://25.media.tumblr.com/tumblr_ld9qniHxpT1qbb5xmo1_r1_500.jpg)
Title: Re: Milwaukee Midget
Post by: manta22 on January 23, 2014, 07:13:13 PM
Dean;

THANKS for that photo. You have no idea how hard it is to find!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 23, 2014, 09:26:26 PM
Midget,

Wow!!    3500 postings . . . . . . . .

Isn't there something better to do with our free time?

Like consume suds? . . . . . . . . . .

Why, I think I'll have one right now.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 23, 2014, 10:13:01 PM
Hmmm, good idea.  Obsidian Stout.

 :cheers:  :cheers:  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2014, 10:38:11 PM
It's a rye night, tonight.

Hard to believe, but it's TOO COLD in MILWAUKEE to DRINK BEER!

Templeton - neat - no chaser.

Picked up a bottle of this - #253 of 544 produced - saving it for Speedweek -

http://www.greatlakesdistillery.com/spirits/menomonee-valley-rye/?age-verified=ad8cf7ea36


My advice?   . . . know your brewer by their first name!!!   :wink:


AND your distiller . . . the guy's name is Guy . . . so that's easy . . . even after you've had a few of his cocktails.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 24, 2014, 04:58:52 AM
It's a rye night, tonight.

Hard to believe, but it's TOO COLD in MILWAUKEE to DRINK BEER!

Templeton - neat - no chaser.


My advice?   . . . know your brewer by their first name!!!   :wink:


AND your distiller . . . the guy's name is Guy . . . so that's easy . . . even after you've had a few of his cocktails.

I thought that's what Schnaps (auf Deutsch, bitte) was for . . . . .        (-10 here now, -35 windchill for all you wishfull sunshine staters & Aussies . . . . . . .)

You live in the most German city in the U.S. fer Christsake!!!!   (Well, except for Cape Canaveral in the 60's . . . . .)

Mmmmm, a nice Bavarian apple or pear Schnaps,  I'd have one right now, BUT I CAN'T!!!   Because my Schnaps sucking brother-in-law, Herr Horlebein, snarfed my whole stash on his last visit.    He even lives in Bavaria.    Think he could have brought me a bottle or three!!    Noooo.

I guess this means your gonna hafta share your rye.    I'll be up as soon as I finish flow testing J.R.'s heads.    Expect no mercy, but be glad I'm not Herr Horlebein . . . . . . .
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy

Prost!  That's only one in "dog Schnaps" . . . . . . . .
Title: Re: Milwaukee Midget
Post by: DND on January 24, 2014, 12:20:48 PM
I always liked the ' Peppermint ' flavor
Title: Re: Milwaukee Midget
Post by: Queeziryder on January 24, 2014, 02:43:25 PM
FB
If you ask nicely  :-D I will get you some Hazelnut and some Honey Schnapps when I go to Austria this Sept. Shipping can be by plain brown box if required  :cheers:
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 25, 2014, 12:49:29 AM
Chris, did you know the midget made the GNRS Bonneville book page 284. You are in great company!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2014, 07:19:23 AM
Chris, did you know the midget made the GNRS Bonneville book page 284. You are in great company!  :cheers:

Woody,

Is that the "Century of Speed" book?
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Tman on January 25, 2014, 09:52:03 AM
The cape Canaveral comment was priceless! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2014, 10:02:43 AM
The cape Canaveral comment was priceless! :cheers:

Trent,

Thanks!
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 25, 2014, 11:09:36 AM
Chris, did you know the midget made the GNRS Bonneville book page 284. You are in great company!  :cheers:

Are you sure that isn't one of the porta-potties?  They have the same aero and paint scheme . . .

Woodie, let me know if I can order one of those, and through who.

Thanks!

Chris
 
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 25, 2014, 11:10:14 AM
Chris, did you know the midget made the GNRS Bonneville book page 284. You are in great company!  :cheers:

Woody,

Is that the "Century of Speed" book?
 :cheers:
F/B

Yup!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 25, 2014, 01:12:24 PM
Well, DUUUH - I just found it on line.

Might make sense to occasionally hit the 'landracing.com" home page . . .

http://www.bonnevillecenturyofspeed.com/buy-the-book/

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2014, 01:55:35 PM
So ya wanna flow test . . . . . . . . . .         The following photos will give you some ideas . . . . . . .

      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2647_zpsf1fc6d81.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2647_zpsf1fc6d81.jpg.html)           (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2648_zps7c1357aa.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2648_zps7c1357aa.jpg.html)

      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2737_zpsf0c2fe75.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2737_zpsf0c2fe75.jpg.html)           (http://i1267.photobucket.com/albums/jj549/fordboy628/d6de2f79-d3df-4016-b556-2d7290c44277_zps8fdbf8f4.jpg) (http://s1267.photobucket.com/user/fordboy628/media/d6de2f79-d3df-4016-b556-2d7290c44277_zps8fdbf8f4.jpg.html)

      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2646_zps4eff1d57.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2646_zps4eff1d57.jpg.html)           (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2735_zpsafaaf2bf.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2735_zpsafaaf2bf.jpg.html)

That's a Brzezinski "slider" flow test stand with a purpose built BMC 'A' Series adaptor mounting the cylinder head being tested.    The slider fixture reduces the time necessary to test all the cylinders of a head.    Also in use, a Brzezinski bore diameter adaptor and a Brzezinski valve opener slider fixture.

http://www.castheads.com/aluminum_flow_testing_stand.php

Additionally: BMC specific radiused inlet port adaptors and BMC specific header stub pipes made from PVC.    (Now if I can just get PVC headers to work in the car . . . . . .  :wink:)

All your specialized needs will need to be fabricated by you or ordered out special from somewhere.    Knowledgeable racers will recognize the investment here, just to get started.    BTW, the flow bench in use is a Superflow 1020.

Also:   I use electronic data gathering and analysis with Port Flow Analyzer Pro (C) from Performance Trends (Tm).      Trying to gather and compare data by hand is just too difficult, IMHO.

http://performancetrends.com/pfa.htm

Will post some numbers for Chris's cylinder head some time next week after the flow testing is finished.    Followers of the thread will notice that neither of these heads are Chris's.    The tip-off is neither head is painted "Porta-Potty" green . . . . . .  :evil:

http://www.royael.com/images/portapotty.jpg

On second thought, if Chris's head flows like a toilet, maybe that would be a good thing . . . . . . . . . . . plenty of "swirl" . . . . . . . . . :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 27, 2014, 11:40:55 PM
Well, yeah, the weather has absolutely sucked.  I took last Thursday off, borrowed a welder (?!?! – WTF CHRIS CAN’T WELD) and stitched in a new piece of steel on the bottom of the stamped engine cross member.  Froze my bag off doing it, too.  I also made a pair of attachment points for a tow bar.  It’s all ugly wugly, but I got good penetration – and it’s too damned cold to go out and snap a picture of it – which saves me the embarrassment of displaying my lack of welding chops.

Later, I stopped by at Midwest Fabrication - Bobby Bleed's shop - and dropped of my front fenders to have the inside lip rolled back so the front tires won't rub when it's slammed.  They are mid project - a very cool '32 coupe that is completely scattered across the shop.  Jeff was still doing a bit of tin work of a virtual refabrication of the body from the waist down, and it looks fantastic.  Bob's going to do the lead work, and they intend to have a running showpiece ready for the World of Wheels show on Feb 21st.  I told 'em to go for it, and I'll pick up the fenders in March. 

They also had a customer's Military spec Range Rover in for floorboards, so they're going to be busy for a while.

https://www.facebook.com/MidwestFabrication

Fordboy has been slaving over the flowbench of late – he’s testing a bunch of BMC 5 ports – some sort of ritual which falls between the disciplines of the flagellants and the disconcertion of flatulence.  I’m sure the nuns at “Our Mother of Perpetual Guilt” would be pleased - I’ll take a slide rule over a ruler any day.

I have been on a parts buying binge of late –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5339_zps1e836d27.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5339_zps1e836d27.jpg.html)

The header is an E-bay item by Maniflow.  It’s British, very expensive new, and calculations are that it should be the best performing of my ever increasing bundle of serpents hanging from nails on the walls of my garage.  Nice bit of ceramic coating, and a bung for a temp sensor – maybe an oxygen sensor, although I don’t know what temps they’re capable of withstanding.

Just above the header is a set of titanium valve retainers.  We didn’t have any issues with valvetrain last year, but lightening these pieces will give an added degree of peace of mind.  And I like the fact that they are new and shiny.

Since the day I put this thing together, the clutch master cylinder has had a slow leak in it.  The clutch still worked okay, but the fluid eventually made a mess of the paint on the inside of the engine compartment, so I ordered up a new one.

To the right of that is a crank trigger simulator for the Electromotive ignition system.  The engine spends so little time actually in the car that in order to become more familiar with the recording provisions of the software, I picked this up to practice working on ignition setup and data recording.

Kiwi Steve made a note in my log book that he wasn’t particularly fond of my choice of harnesses.  They prefer to see sprung retainers in the adjusters.  Pegasus came through for me on that, along with the AeroCatch latches.  And a quick heads-up on these things.  THE REAL ONES ARE NOT CHEAP.  The ones you see on E-bay for $33-$50 a set are NO WHERE NEAR AS TOUGH AS THE REAL ONES.  I certainly wouldn’t trust my hood to the copy-cat pieces – these are the real deal.

I also replaced the rear wheel bearings, and discovered that one of the hubs was really badly worn.  The bearing was sliding in and out about 3/32” on the outer bearing race.  It’s supposed to be a press fit.  Fortunately, extra Midget parts are not in short supply here at the Pommy Pygmy Playhouse.  New studs were in order – I opted for extra long Mini Cooper pieces, which will let me space the rear wheels closer to the wheelwells.

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5337_zpsf701dc4a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5337_zpsf701dc4a.jpg.html)

So it hasn’t been a completely wasted January - just waiting for it to get warm enough to spend some serious time in the garage.
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 28, 2014, 01:13:05 AM
Chris, when you run into s situation where the metal is cold that you're planning on welding try preheating it with a torch. Even a propane torch is better than nothing. Your welds will be a whole bunch better both in appearance and quality.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 28, 2014, 03:01:01 PM
Midget,

Attached are some preliminary flow numbers for some F/Production BMC heads.    You might find this interesting.

Will be offline for a bit.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on January 28, 2014, 04:37:37 PM
Chris;

Re: "They prefer to see sprung retainers in the adjusters."

What are sprung retainers?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Stan Back on January 28, 2014, 06:47:09 PM
I'm pretty slow, Boy, in deciphering this.  What's what?  Or what?
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 28, 2014, 08:41:13 PM
I'm pretty slow, Boy, in deciphering this.  What's what?  Or what?

Sorry.   Ya know I write these things, and they seem self-explanatory to me . . . . . . . .

Flow tested @ 28" water on a SuperFlow 1020

Column A is the valve lift value

Column B is the Ex. flow with the std. valve

Column C is the Ex. flow with a "RimFlow" valve

Column D is the "flow difference"

Column E is the percentage difference from the original flow value

And so forth for the rest of the columns.   The last two sets of columns are for Intake flow Cyl. #1  and  Cyl. #2

What I find interesting:

A/   The large increase in low lift flow given by the "RimFlow" exhaust valve Vs. the Std. style exhaust valve.

B/   The nearly identical flow performance of both styles of inlet valves.


Increasing the area under the flow curve is precisely what you want to do.    Especially at low lift, since the valve is "open" for a longer duration at low lift values.

I'm thinking that one of the possible improvements for the "RimFlow" intake valves may be a lower "reversion" flow.    This would require testing the inlet valves in "exhaust" mode, which I have not done, YET.    A reduction in reversion with no penalty in regular flow would be an "interesting" improvement.

I've also added a graph to the chart, which may help to visualize the low lift improvement.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jdincau on January 28, 2014, 08:57:25 PM
Chris;

Re: "They prefer to see sprung retainers in the adjusters."

What are sprung retainers?

Regards, Neil  Tucson, AZ
Neil,
     I think the reference is to a wire spring that keeps the knurled bar in the belt adjuster pressed against the belt.
Jim
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2014, 10:06:05 PM
Chris;

Re: "They prefer to see sprung retainers in the adjusters."

What are sprung retainers?

Regards, Neil  Tucson, AZ
Neil,
     I think the reference is to a wire spring that keeps the knurled bar in the belt adjuster pressed against the belt.
Jim

That's right Jim - I just didn't really know what to call 'em.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2014, 10:21:30 PM
Thanks for posting those, Mark.  I won't jump to conclusions based on the results of just one head, but there is additional potential in the Rimflow valves in that they are a thicker head, which take up more space in the combustion chamber, providing a bit more compression.

Of course, I've already got valve clearance issues I need to be wary of, but if further testing indicates an advantage with the Rimflow, it might be possible to have the exhaust lobes reground to widen the LCA - something Vizard mentioned in Indianapolis - which would let us retain the lift.

I know, I know - horse FIRST, then cart . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2014, 11:04:43 PM
I'm pretty slow, Boy, in deciphering this.  What's what?  Or what?

It has occurred to me that we're talking about a rather esoteric piece, and that the term, "Rimflow" - or sometimes, "Rimflo" - depending on the retailer - is a trademark for a valve design developed by Paul Ivey in Great Britain.  They are an anti reversion valve with a somewhat thicker head and confirmation groove cut into the face.  Here's an example of a Rimflow exhaust valve -

http://www.minispares.com/Product.aspx?ty=pb&pid=38119

The Rimlow intake face is shaped differently -

http://www.minispares.com/product/Classic/Engine/Cylinder_heads/Valves_accessories/C-RIM55.aspx?100410&ReturnUrl=/Product.aspx|Back to

Their development was prodded by a need to minimize cylinder robbing between the 1 and 2 cylinders, and the 3 and 4 cylinders on British tractor motors, such as my lump.  The back of the valve is at about 3 degrees referenced at the face, and the stems are ground down to 1/4 inch to promote flow through the ports.

They've kinda fallen out of favor, not because they weren't effective, but because they were heavier than a standard penny-on-a-stick valve.  That said, I have a print, and Manley is agreeable to turning out a set in titanium, but then I'm setting up for 6mm guides and new seats. 

So yeah, they'll take my money and create all kinds of work for me.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 29, 2014, 09:07:57 AM
Patience Grasshopper, patience.

My best advice is:  "Don't fix something that isn't broken."

At least find out if there is room for improvement first, before committing to spending the big bucks.    :-D

There would be no valid reason, that I can think of, to take a perfectly good cylinder head, spend ~$$$$.00, and not have it be significantly better.

Oh wait, I have seen several examples of that before, one BMC specific.   Nobody was ever happy afterward . . . . . . . .   :cry:       GO FIGURE . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 29, 2014, 09:49:06 PM
Patience Grasshopper, patience.

I thought I had graduated from "Grasshopper", to some other higher form arthropod.

And speaking of shrimp - I'm in the middle of milk cow county, about 3 miles from the EAA Museum in Oshkosh.

Just had shrimp alfredo at 2 Brothers resturant.

Milwaukee is sometimes called "Cream City", but tonight, I am clearly in a margerine free zone.
Title: Re: Milwaukee Midget
Post by: Tman on January 30, 2014, 09:42:38 AM
Looks like good progress!
Title: Happy Birthday, Milwaukee!!
Post by: 4-barrel Mike on January 31, 2014, 03:00:37 PM
From Wikipedia:

The Milwaukee Bridge War, sometimes simply the Bridge War, was an 1845 conflict between different regions of what is now Milwaukee, Wisconsin over the construction of a bridge crossing the Milwaukee River.

By the 1840s, there had grown a great rivalry between Juneautown—east-side Milwaukee—and Kilbourntown—west-side Milwaukee—mostly due to the actions of Byron Kilbourn, Kilbourntown's founder, who had been trying to isolate Juneautown to make it more dependent on Kilbourntown.

In 1840, the Wisconsin Territorial Legislature, finding the ferry system on the Milwaukee River to be "inadequate", ordered the construction of a bridge. Kilbourn and his supporters viewed the bridge as a threat to their plans. Furthermore, the two towns disputed over the funding for the bridge; ultimately, this led to Kilbourn destroying part of the bridge in 1845. Mobs formed on the east side of the river, but further violence was prevented for two more weeks when two smaller bridges were destroyed by men from Juneautown in an attempt to cut Kilbourntown off from the east and south side.

Eventually, skirmishes broke out between the inhabitants of the two towns; no one was killed, although several people were injured, some seriously.

It was in the aftermath of the Bridge War that Juneautown and Kilbourntown began making greater attempts at cooperation, ultimately resulting in, on January 31, 1846, their unification as the City of Milwaukee.

 :cheers:  :cheers: 

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2014, 06:57:25 PM
And we still have a geographic anomaly of that war . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/WAB20final20touches_zpsa5fc9a8c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/WAB20final20touches_zpsa5fc9a8c.jpg.html)

To prevent the possibility of uniting the east and west sides, Kilbourn had the street grid on the west side set up in a way which would discourage a bridge.  So now, there is a kink in the path right over the river.

And while the rest of the streets are pretty well aligned, this winter has torn up the roads well enough that keeping a car in alignment is virtually impossible.  :roll:



Title: Re: Milwaukee Midget
Post by: Stainless1 on February 01, 2014, 12:56:44 PM
It's a rye night, tonight.


Picked up a bottle of this - #253 of 544 produced - saving it for Speedweek -

http://www.greatlakesdistillery.com/spirits/menomonee-valley-rye/?age-verified=ad8cf7ea36


Saving  :?  Surely you tasted it to ensure it is good enough for your friends to drink...

edit, kept displaying wrong, windows is smarter than me... so it thinks

quite tasty
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2014, 01:07:22 PM
It's a rye night, tonight.


Picked up a bottle of this - #253 of 544 produced - saving it for Speedweek -

http://www.greatlakesdistillery.com/spirits/menomonee-valley-rye/?age-verified=ad8cf7ea36


Saving  :?  Surely you tasted it to ensure it is good enough for your friends to drink...

quite tasty

I HAVE tasted it!  My good neighbor Chris Surek stopped by before Christmas and brought over some.

I learned my lesson at Bonneville in 2010 -

NEVER SHOW UP WITH ANYTHING THAT'S UNTESTED!    :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2014, 01:22:23 PM
WHOA! You found a bottle in KANSAS!

You are wise, Stainless - VERY WISE!

Drinkin' from the same barrel, I see!
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 01, 2014, 01:24:04 PM
got the pics to work, in previous post finally... mine is #172...
Sorry guys, it will never make it to Bonneville alive  :roll:
 :cheers:

The internet is a wonderful thing  :-D
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 01, 2014, 01:26:51 PM
Speaking of the Milwaukee MIDGET - - here's Chris and his not-quite-as-tall-as-he-is wife Kate. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2014, 01:29:48 PM
Somebody's been peeking at Nancy's Facebook page.

The picture is not color corrected - it's really that cold in Beerhaven this winter.
Title: Re: Milwaukee Midget
Post by: Geo on February 02, 2014, 11:07:30 AM
Seems Chris has been distracted. I hoped he would find a way to get some rye my way and he has been working on it:

http://news.yahoo.com/craft-brewer-39-drone-delivery-hopes-put-ice-223417847.html

How's that Lakemaid?

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 02, 2014, 01:10:23 PM
Seems Chris has been distracted. I hoped he would find a way to get some rye my way and he has been working on it:

http://news.yahoo.com/craft-brewer-39-drone-delivery-hopes-put-ice-223417847.html

How's that Lakemaid?

Geo

Oh, good lord -

Geoff - not only do I owe you an apology, I owe you beer.

Last year, when I was preparing for my speech at the Kimber Festival, Geo graciously sent me a scan of an article written by Goldie Gardner regarding their efforts at Bonneville in 1952.  I promised him "compensation", but completely forgot about it.

Let me get the omelet off of my face, and I'll run down to Rays and get that handled.

I am SO SORRY!

Poor guy - stuck in Kansas - no real beer . . .

Regarding the Kimber Festival for 2014 -

My friend, Dick Knudson, is a co-founder of the New England M.G. T Register, and was a personal friend of Captain George "E.T." Eyston - one of the initial members of the 200 mph club.  He will be presenting a talk about "The Captain" on the weekend of April 4-6, 2014, at The Owls Head Transportation Museum in Owls Head, Maine.

http://www.nemgtr.org/index.php?option=com_content&view=article&id=267&Itemid=286

The Owls Head Museum includes about 50 vintage automobiles, and 5 pre-Wright Flyer aircraft.  I'm fighting scheduling issues at work this year, but from those I know who have been there, it is a "must see" for anybody interested in transportation history.

http://www.ohtm.org/index.html





Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 02, 2014, 03:02:02 PM
There just comes a time and a place when a guy has to say, “Enough is ENOUGH!”

Today is Ground Hog Day – the day when the Ground Hog digs up out of his burrow, pokes his head up, and determines if we will have 6 more weeks of winter, or if spring is right around the corner.

If the Ground Hog does not see his shadow, spring is right around the corner.  If the Ground Hog sees his shadow, then we have 6 more weeks of winter.

So I got up bright and early on this clear, sunny, yet bitterly cold February morning, and welcomed the Ground Hog . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5340_zps44e0a0f0.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5340_zps44e0a0f0.jpg.html)

. . . and I’m happy to report that the Ground Hog DID NOT SEE HIS SHADOW.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 02, 2014, 07:38:05 PM
Patience Grasshopper, patience.

I thought I had graduated from "Grasshopper", to some other higher form arthropod.


Patience, Cicada, patience.

I just walked back in the door from the kingdom of Harland Sanders, where it was 62 degrees yesterday.

I have come home to 4" of white crap on the driveway and 17 degrees Fahrenheit . . . . .


On the upside however, Matt is back from Afghanistan, physically unscathed.    
Title: Re: Milwaukee Midget
Post by: Podunk on February 03, 2014, 08:06:28 PM
So Chris how were the tacos? :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2014, 08:34:23 PM
So Chris how were the tacos? :-D :-D :-D

You'll need to ask the cats.

 :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2014, 07:01:04 AM
Patience Grasshopper, patience.

I thought I had graduated from "Grasshopper", to some other higher form arthropod.


Patience, Cicada, patience.


Midget,

After thinking about it extensively, (alright, briefly . . . ) Cicada just wasn't correct, even though they are bigger and more annoying than Grasshoppers.    :wink:

I think you are entitled to an upgrade to Artemia Salina.    An arthropod which thrives in a saline environment . . . . . . . .     Somehow, strangely, . . . . appropriate . . . . . although I'm pretty sure you would be the largest specimen on record, keeping in line with the "midget" theme . . . . . .      :roll:

So then, patience is still a requisite.

AND, I'm going to leave you with this conundrum . . . . .   Should the word "midget", EVER, be capitalized???
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Koncretekid on February 04, 2014, 07:13:25 AM
Perhaps "Milwaukee Midget"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 04, 2014, 08:09:07 AM
Thanks Tom - Sometimes Fordboy can be a meanie . . .  :evil:

Hmmmm . . . I'm thinking I shouldn't throw this one out for public consumption, but what the heck -

Brine Shrimp.

No, that would be "BS".

I'll stick with Milwaukee Midget, or Pommy Pygmy, I'll insist on capitalization, and nobody is going to call me a "Sea Monkey".

 :cheers:
Title: Re: Milwaukee Midget
Post by: Koncretekid on February 04, 2014, 08:17:18 AM
Reminds me of a funny story.  When Ed and I were having dinner at the truck stop next to the Oquirrh motel on the outskirts of Salt Lake, we noticed that both fish and shrimp were on the menu.  We asked the poor waitress if either of these selections were from the Lake.  She didn't know the answer........... :cheers:
Tom
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2014, 08:33:50 AM
Perhaps "Milwaukee Midget"

midget,

I have to vote with Tom on this.

No likey Artemia Salina, aka brine schrimp?

Well then, just this one time, YOU can pick your alter-egotesticle "nom de plume" . . . . . .

That is, in addition to:
A/  Milwaukee midget
2/  Pommy pigmy
d/  brine schrimp

Which arthropod will you choose?    Perhaps something from the class Trilobita?   Fittingly appropriate, since all the species therein are extinct, like all BMC's . . . . .   :roll:

See, when you're patient, everything works out in the end!!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2014, 08:40:11 AM

I'll stick with Milwaukee Midget, or Pommy Pygmy, I'll insist on capitalization, and nobody is going to call me a "Sea Monkey".

 :cheers:

Wouldn't that be See Monkey?

http://images.fineartamerica.com/images-medium-large-5/hear-no-evil-see-no-evil-speak-no-evil-three-wise-monkeys-liam-liberty.jpg

 :roll:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2014, 08:55:23 AM
Reminds me of a funny story.  When Ed and I were having dinner at the truck stop next to the Oquirrh motel on the outskirts of Salt Lake, we noticed that both fish and shrimp were on the menu.  We asked the poor waitress if either of these selections were from the Lake.  She didn't know the answer........... :cheers:
Tom

And we wonder why we are getting our as*es kicked in math, science and other "practical matters".

I fully realize I'm in the math & science minority, now after 62 years of life experience.

What I didn't expect was, that most people I meet:    Don't care about math or science . . . . .  and yet they think America is "Exceptional" . . . . . .

What the rest of the world thinks is:    Americans are: "Exceptionally Naïve" about this . . . . . . .
 :cry:    :?
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 04, 2014, 09:10:31 AM

And we wonder why we are getting our as*es kicked in math, science and other "practical matters".


Let's ask an All American Girl . . .

http://www.youtube.com/watch?v=NO0cvqT1tAE
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2014, 09:32:18 AM

And we wonder why we are getting our as*es kicked in math, science and other "practical matters".


Let's ask an All American Girl . . .

http://www.youtube.com/watch?v=NO0cvqT1tAE


Disclaimer:   I present this only as a warning and a public service . . . . . .

Frank Zappa  (RIP buddy) hit the nail on the head back in '82 when he wrote: "Valley Girl"

http://www.youtube.com/watch?v=NERVSe8d2VU

6:56 of your life you'll never get back . . . . .    not to mention the IQ points you'll lose just by watching . . . . . .

(what, you thought I'd sign this post???   RUFKM???)
Title: Re: Milwaukee Midget
Post by: jacksoni on February 06, 2014, 09:49:37 AM
MM, I know you and FB are familiar with these guys as you mention flowing one of their heads somewhere in here. And that FB designed your cam ( I think) but they are talking well over 100hp/L in their engines with the bigger cams (bigger cam in small engine not always correct) but anyway just wondering if you have played with any other profiles. Dynothon showed 95hp? Have you ever run your engine through Pipemax to look at the header specs?

http://www.swiftune.com/Page/2/About-Us.aspx
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 06, 2014, 11:40:45 AM
Mornin', Jack -

Mark has an early version of the Pipemax program - It suggested direction toward two headers I currently have hanging on my wall in the garage - both of which are un-dyno-ed.  (that's weird - the auto correct forced me to stick in an additional dash - otherwise the word comes up un-dynode.) 

A confession here - last year when we tested, we used headers set up for a Mini Cooper, and while the pipe lengths and diameters led me to the Winners Circle header I did run at Bonneville, we never actually tested with that header, because I didn't get my hands on it until July.   I just picked up a really decent used Maniflow racing long center branch header which Pipemax indicates should be an improvement, but we will have definitive numbers when we head back to the dyno.

Regarding the cam we're currently using, it's ground on 108 degree centerlines with lobes Fordboy and Dema came up with.  It's my understanding that it's a borrowed profile.  I'll take a look at Swiftune's cam offerings, but other than Elgin's grinds, most are knockoffs of APT/Vizard designs or works grinds.

The biggest problem we have with topping 100/liter is that with the small capacity of the cylinders, it's difficult to raise compression ratio.  I think we're at ~13.2:1 - most rippin' race prepped 1275s are at 14.5:1  The head is shaved to a point where any additional milling will weaken the face around the combustion chamber, and we're already running a bit of pop-up.  By spreading out the LCAs to 108, we gained a bit of clearance between the valves and the piston and compensated for a relatively long dwell at TDC due to our 2.45 rod/stroke ratio.

Mark is - as I write - flowing my head with the complete intake - including the carb - and stubs for exhaust.  There are 5 other racing heads he has flowed this last month.  One is a relatively untouched Swiftune head, the other Swiftune was butchered by a nameless shop, one was cut by my guys at C&S in Milwaukee, one is a Longman of unknown origin, and I'm not sure of the other one.  He's also testing my head with anti reversion exhaust valves.  So a raft of information will be coming our way probably by next Monday, and will help us chart engine development for this year.

What is likely going to occur will be honing the cylinders with a diamond hone and a deck plate, which will let me go to gapless rings.  Leak down was at worse 5% on one hole, but if I can keep it in the combustion chamber, it's as good as a CR pop.

One other thing, too.  We worked primarily on the fuel and exhaust end of things last year.  What we didn't explore too deeply was cam timing - which we will be able to adjust very quickly on the dyno with the belt drive setup I picked up, and the ignition curve, which we just set and didn't dick with.

I do need to be cautious with the cam timing - don't want the valves and pistons to get too friendly.


 
Title: Re: Milwaukee Midget
Post by: jacksoni on February 06, 2014, 05:00:48 PM
Understand about the CR. Mine is only 11.8:1. More dome in my chamber/piston/valve arrangement just makes sharp edges sticking up that a nationally known head specialist pronounced the "worst dome he had ever seen". In such settings, more CR by piston domes may make less power due to flame propagation interference. I also have a 2.4 rod ratio though not sure it's real effect here, I do find that piston to valve clearance is minimum at about 20* before  and after TDC rather than the more commonly quoted (as a place to measure same) of 10*. With good steel rods and killer valve springs I am running in the neighborhood of .042 intake P/V and .033 P/Head clearances. Holding breath range but never (so far) kissed anything. Seems not much you can do in the chamber other than decreasing crevice volume and leakage as you are doing. So, back to getting the air in and out. More cam may help, or less cam may help. Only way to find out is dyno, dyno, dyno and a lot of cam blanks turned to grinding dust..... ($$$+= oops)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 06, 2014, 06:01:07 PM
Only way to find out is dyno, dyno, dyno and a lot of cam blanks turned to grinding dust..... ($$$+= oops)

Mark and I were talking about that earlier today.  It seems that in amateur racing, the itch for seat time is so compelling that a lot of racers are willing to "try something" and judge it by their outing.  If I were racing at Elmo and had a half dozen opportunities to try things out a year, that might be a fun option, but I now stand firmly in the camp of winnowing out the bad combinations.   It's common practice to cut and try, but a lot of this can be modeled and you can minimize a lot of scrap.

It's not easy, but I can tell you that in the long run, it is definitely cheaper.

Title: Re: Milwaukee Midget
Post by: Stan Back on February 06, 2014, 06:45:29 PM
The problem with making A-B runs at El Mirage is the extreme differences you're liable to find in course conditions, wind direction and velocity along with temperature variations from month to month.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 06, 2014, 07:12:48 PM
The problem with making A-B runs at El Mirage is the extreme differences you're liable to find in course conditions, wind direction and velocity along with temperature variations from month to month.

I agree.

Same goes for just about any track - be it a 1/3 mile clay oval, a drag strip or a road course.

On the other hand, I completely understand the sheer joy of driving one's creation.  And there are folks who have the experience to make changes that will make a car respond better trackside. 

But I know I'm not there yet.

I'm guessing I spent about as much money on the dyno as I did for a room and gas out to Bonneville.  I could have made 2 trips (well, not in 2013 - but you get my point) and maybe have gotten it tweaked to run a little faster.  But I'm at the point where I intend to lead with my trump cards - and be as close to ready as humanly possible before it even goes on the trailer. 

You can learn a lot from the dyno - and it's just not as much fun as thrashing a car!  But you can also become pretty frustrated with a car that simply won't perform, and the flats are not the place I want to be making decisions that require a re-think.

So yeah, it's not likely you'll ever see a "bathtub rebuild at the Super 8" story from me - I'm a romantic, but I'm not THAT romantic.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2014, 09:43:05 PM
MM, I know you and FB are familiar with these guys as you mention flowing one of their heads somewhere in here. And that FB designed your cam ( I think) but they are talking well over 100hp/L in their engines with the bigger cams (bigger cam in small engine not always correct) but anyway just wondering if you have played with any other profiles. Dynothon showed 95hp? Have you ever run your engine through Pipemax to look at the header specs?

http://www.swiftune.com/Page/2/About-Us.aspx

Hi Jacksoni,

I have recently had the opportunity to inspect and flow test several BMC "A" series cylinder heads during the last few months.   Some have been professionally prepped by name companies like "Swiftune".    Some are professionally done by local machine/"speed shops" and others have been done by owner, ie, SCCA/Midwest Council racers.   I'm going to post up results periodically as I go along with the testing & inspection.

But, I can state some general observations and some non-specific results at this point in time, ie, tonight:

A/   If you have paid the going rate to a "specialist" such as Swiftune/MED, you have most likely gotten your money's worth.    Older heads from say Longman, might have
      been state of the art at one time, but are probably a "bit" less developed today.    Heads done locally may be worthwhile, BUT, you would have to flow-test to be certain.
      I would stay away from a head prepped by an "owner", unless you can have someone experienced flow-test it first, and compare it to a know database of "good" heads.
2/   You CAN NOT tell much of anything visually.    Except, whether the person had a steady hand and/or cared about the quality of their work.   It goes without saying that
      any "prepped and ready to install" head assembly, should be scrupulously clean.    A head carelessly prepped, cleaned and assembled is just that . . . . . .
d/   Think carefully before attempting to "modify/improve" a specialist's cylinder head.    My recent and oft quoted example is that of a very good specialist head ($2500
      USD) that was "improved" by a Midwestern specialist shop familiar with racing BMC's for the pittance of $2000 USD.   This "improvement" removed 8%/13% of the head's
      intake flow, and the bhp fell from 140 peak bhp to 132 peak bhp on the shop's dyno.    Unless you have a flowbench and a dyno, you'll be hard pressed to exceed what a
      specialist professional can deliver.
z/   The current best flowing BMC heads I've tested are from: Swiftune and a head I prepped back in 1992 for one of my clients going to the "Runoffs".    I post graphs of the
      results at another time.

On Midget's cam:
I calculated the space available at TDC overlap for net valve lift.    This (and the tappet dia.) dictated the "flank acceleration" that could be accommodated.     I then prevailed on Dema Elgin of Elgin Camshafts (and if you race an "A" series engine you should know Dema) to take my numbers and grind a cam to fit the space available.    Dema produced an item which fits the space available and produced the desired torque curve.    The idea that a cam grinder would "know" what you need is simplistic.     If you have a popular application that "might" be possible.    But if you have anything "out of the ordinary", the cam guy is going to need some help.    FROM YOU.    Or your engine builder.

On "PipeMax"  (Tm):
I did some simulations with PipeMax for this engine.    For the torque peak & bhp peak desired, the program predicted a smaller pipe than what ran best on dyno test.   The length calculations were useable though.    The "Grenade" has responded with more bhp everytime changes were made to enhance flow capability, both on the inlet tract, AND the exhaust.

On 95.1 bhp:
My previous best for a "big bore/short stoke" BMC 1000 was 98 bhp on the PHP dyno back in '92/'93.    That engine used 2 HS2 SU carbs.    (98bhp/liter)
My previous best for a "big bore/short stoke" BMC 1100 was 106 bhp on the PHP dyno, year ??      That engine had a Weber 45DCOE.          (96.3bhp/liter)
My previous best for a "big bore/long stoke" BMC 1309  was 135 bhp on the PHP dyno back in '92.    2 x HS4 "thrubore" SU's.                     (103bhp/liter)

Based on the bmep numbers from these examples, there is more to obtain from these engines.    I left PHP, (the company I founded) before the "real" BMC development program began in earnest.

Since the V/E on BMC's is so low, C/R is the key to "good" bmep & bhp.    That is much easier to achieve on 1309cc and larger engines.    Much more difficult on 999cc's.    I think 103/105 bhp/liter can be achieved, IF, the C/R can be bumped up.   Most pro builders I know are at about 98/100 bhp/liter with engines of 13/13.5 to 1 C/R or less.

I think there is going to be a Dynothon, Part Deux; but that's not my call.
 :cheers:
Fordboy
    
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2014, 09:58:30 PM

Mark is - as I write - flowing my head with the complete intake - including the carb - and stubs for exhaust.  There are 5 other racing heads he has flowed this last month.  One is a relatively untouched Swiftune head, the other Swiftune was butchered by a nameless shop, one was cut by my guys at C&S in Milwaukee, one is a Longman of unknown origin, and I'm not sure of the other one.  He's also testing my head with anti reversion exhaust valves.  So a raft of information will be coming our way probably by next Monday, and will help us chart engine development for this year.


Midget,

I was gonna post up some of the flow-test results tonight, but after the long day and the errand running and the previous posting, I'm just too d*mn tired.    Suffice it to say that the head is pretty good.     Not as good as the best Swiftune, but in the second tier.     Improvement to the first tier MAY be possible.    Don't know just yet.

Too tired even for a beer . . . . .
:cry:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 06, 2014, 10:54:14 PM


Too tired even for a beer . . . . .
cry
Fordboy

WOW!

Don't know a lot but what little I have gleaned over the past few years messing with my current engine tells me that 1) CFM is not the be all end all (port velocities, the valve job, and so many other things have an impact on how the engine performs) and 2) a perfectly good head can be really screwed up by someone (local expert) "tinkering with it", hogging it out or many other things and 3) dyno helps a lot but does not say for sure how it is going to go down the track. For instance, a very respected engine builder/head guy whom I have alluded to previously says, in essence, a connecting rod is to attach the piston to the crank and it's length is of no real significance along with the rod/stroke ratio. He has shown on many dyno tests changing only the rod ratio that there is no power advantage high or low ratio. (there may be some minor friction differences due to thrust effects). There are innumerable people who say rod ratio is important including folks who design camshafts, for instance , and drivers looking at how a car comes off a corner or accelerates. The difference, (my understanding here) is a static vs a dynamic one. Steady state HP on a dyno may be far different than how an engine behaves throughout an RPM range going down or around a track. (mostly drag here and circle track). Bonneville fits more in steady state realm of things. And the MM engine, like mine, has certain physical characteristics that cannot readily be changed. Number of years back while I was trying to dyno a prior engine, a couple had one of your BMC engines on the same dyno trying to find that hp or two you are looking for. They were at 100 + or - and played and played, maybe out of my sight got a few more but I understand what you are up against. Mr FB, I agree with all you have said and think is great you and Mr Midget are able to work together on this. I will continue to follow and occasionally pipe up as the mood strikes.  :cheers:
 

 
 
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 07, 2014, 08:03:17 AM

Too tired even for a beer . . . . .
cry
Fordboy

WOW!     YES!!  PREPARE YOURSELF, FOR THE END OF THE WORLD MUST BE NEAR!!   (and I'm not a Mayan . . . . .)

Don't know a lot but what little I have gleaned over the past few years messing with my current engine tells me that
1) CFM is not the be all end all (port velocities,   Yes.    Usually, someone who thinks he has too much flow, merely has parts sized improperly.
the valve job,   Yes. I am constantly amazed by the guys who think valve seat shape/valve shape does not matter!!   I've done some back to back flow testing on MM's head, testing valve shape only.   The results are an eye opener for those in the throes of evolution denial.
and so many other things    Yes
have an impact on how the engine performs)   Yes.   As I'm fond of saying: "It's complicated."

and 2) a perfectly good head can be really screwed up by someone (local expert) "tinkering with it", hogging it out or many other things   Yes, I see this all the time!!   Racers are just too "optimisty" and the folks doing the "work" are glib.    Most of the time, as in my example, the shops doing the "improvements" do not have a dyno or flow bench.    They convince their clients that they somehow, "know", what is needed.    Call me a skeptic/non-believer/infidel, BUT, I want to see NUMBERS.    BEFORE & AFTER . . . .

and 3) dyno helps a lot but does not say for sure how it is going to go down the track.   Well, it depends on how the "dyno testing" is done.   You are correct in saying that "steady state" and/or "step" testing is not representative of how an engine runs on the track.    But, there are programmable dynos that control both load & throttle opening.    These can be used to accurately simulate "laps" of a particular track.    The results from these dynos are representative of how your engine will perform on that track.    Must guys do not have access to one of these . . . . . and so have to use a more "basic" method.     This, in and of itself, isn't such a bad thing.    BUT, it will probably require some "track tuning" to get everything working properly.

For instance, a very respected engine builder/head guy whom I have alluded to previously says, in essence, a connecting rod is to attach the piston to the crank and it's length is of no real significance along with the rod/stroke ratio.    This is not my experience.    The differences in engine geometry created by changing the rod length/stroke ratio impact several significant engine variables.    (BTW, not trying to be negative about this engine guy.    I'm sure that he (like me) has definite opinions about a lot of things.)

He has shown on many dyno tests changing only the rod ratio that there is no power advantage high or low ratio. (there may be some minor friction differences due to thrust effects).    Again, not my experience.    If all he did was change the rod length/pistons, and did not change/optimize other engine "events", I would not expect to see much difference in bhp.    Maybe +/- 1%.    And if the dyno is not accurate, AND repeatable, it becomes very difficult to find/validate 1%.    The peak bhp may NOT be much different "short" rod Vs "long" rod, but the shapes of the torque/bhp curves will definitely be different.    The guy with the larger "area under the curve" is typically the guy who wins.    And we are not yet discussing whether or not the "shape of the curve", is in the rpm range where it is needed . . . . .

There are innumerable people who say rod ratio is important including folks who design camshafts, for instance , and drivers looking at how a car comes off a corner or accelerates.    Both true.

The difference, (my understanding here) is a static vs a dynamic one. Steady state HP on a dyno may be far different than how an engine behaves throughout an RPM range going down or around a track. (mostly drag here and circle track).    The rate of acceleration required for the type of racing is extremely important.   If steady state bhp was the only important factor, nobody would care about component mass (weight).

Bonneville fits more in steady state realm of things.   I would characterize B'ville as a low rate of acceleration, [in the top gear(s)], maybe 50/100 rpm/second or less.    If you are steady state, you are "topped out".     Let's face it, at B'ville, eventually everything goes "steady state", although I do not think that is the goal.

And the MM engine, like mine, has certain physical characteristics that cannot readily be changed.    And that's why "It's complicated".    Sorry, not trying to be a jerk.   Dealing within the constraints of the original "packaging" of the components can be quite the challenge.    Most engine guys are NOT very good at it.

Number of years back while I was trying to dyno a prior engine, a couple had one of your BMC engines on the same dyno trying to find that hp or two you are looking for. They were at 100 + or - and played and played, maybe out of my sight got a few more but I understand what you are up against.    It would be interesting to know more about the engine specs or perhaps the PHP engine #, if it was prior to 1995.

Mr FB, I agree with all you have said and think is great you and Mr Midget are able to work together on this. I will continue to follow and occasionally pipe up as the mood strikes.  cheers    Thanks!   BTW, I know MM invites all comments.     Look at the cr*p he puts up with from me!

Also:  It was my dad who was Mr.    I'm just Mark/Fordboy/the dumbas* making a racket with the flow bench.   As my mood suits me . . . .
  :-D


Hi Jack,

I put some comments/thoughts into your text, sorry.    Still a slow & crappy typist . . . . .

And I also feel that it is important to note:    There is some "professional disagreement" within the racing industry, about what is, or is not important.    My opinion is: just that, MY opinion.    I reserve the right to change it, at any time, without notice.    Smart, competent, professional engine guys, just let their results do the talking . . . . .

Take note: "There is nothing permanent except change."     And there is always a new way to "skin a cat" . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 07, 2014, 08:33:02 AM

So yeah, it's not likely you'll ever see a "bathtub rebuild at the Super 8" story from me - I'm a romantic, but I'm not THAT romantic.


Midget,

It should be just that, a story.    Count me out on the bathtub rebuilds.    I need somewhere to sleep.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: jacksoni on February 07, 2014, 10:17:49 AM
OK Mr Dumbas* (sorry couldn't resist- don't mean it at all as clearly you are not) I do not disagree or have any issue with your comments. The engine builder I was referring to I think was trying to make a specific point with his statement (sort of like Smokey saying put the longest rod in it you can fit). I think he meant there are many variables- to coin a phrase- "its complicated" and rod ratio is down the list. Indeed I think in his testing he did not go back and optimize other variables that might have shown a difference. Piston weight, for instance, and pin height as a secondary factor is important. When I was putting my engine together I had a pin height of about 1.4" or so and he said is that as low as you can get it? I had at that time a 6.25"rod and a 2.4rod ratio and despite his statement "is that all" I was reluctant to make the rod longer. I know on his pro stock motors he likes a ratio in the 1.7 range. Anyway, its complicated and rod ratio is just part of it and he knows it well so don't take the statement that it makes no difference too much to heart.

The  dyno session I was referring to was in the range of 20 years ago. Though that shop is closed the owner still does some machine work from shop in the back of his house. He may remember and if you really want to know I will ask him. He still does machining for me. Whats a PHP#?

Again, I agree with all you have said and the additions to my incomplete comments.

By the way, the engine/head guy I refer to works for Reher-Morrison, in charge of cylinder head development. He does know something about it. :)

Jack
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 07, 2014, 05:32:31 PM
The  dyno session I was referring to was in the range of 20 years ago. Though that shop is closed the owner still does some machine work from shop in the back of his house. He may remember and if you really want to know I will ask him. He still does machining for me. Whats a PHP#?

Jack

When I owned PHP Racengines, Inc.  every engine built up in shop and dyno tested was stamped, on the head/block/various other castings, with an ID # to identify the engine positively.

For instance:   PHP 92-150

Decoded it stands for: Engine built by PHP in 1992 and the 150th complete engine assembled and dyno tested.    Other records @ PHP would indicate engine type, size, client, etc.    The engine # would not be changed during subsequent rebuilds, but the records would be updated.

Although PHP is still in existence, I have no idea whether that engine numbering system is still company policy.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 07, 2014, 07:16:19 PM
Warning Will Robinson!!   Warning!!    Impending data dump . . . . .

Ahhh, the cure for information constipation . . . . . . .

and I need my beanie 'copter cap!  (for the additional brain cooling airflow. . . . . .)


OK, the key to understanding all these comparison graphs is the file ID's.    They are:

A/  Chris Conrad 03     The Longman head, as used at B'ville.    9/32 REC style valves.    Tested with 38mm radiused inlet adaptors, pvc exhaust stub pipes, 2.82" bore adator.
B/  Longman BMC 1     Another client's head assembly.             9/32 REC style valves.    Tested as above.
C/  Swiftune BMC 5      Another client's head assembly.             6mm MED valves.           Tested as above.
D/  Swiftune BMC 51    Another client's head assembly.             9/32 REC style valves.    Tested as above.    Same casting as "C" after valve replacement.
E/  Swiftune BMC 1a     Another client's head assembly.             9/32 REC style valves.    Tested as above.    Another sample from Swiftune.
F/  Longman BMC 2      Chris's Longman head as tested by C&S in Wisconsin.  same valves.    No inlet adaptor, no exhaust stub pipe, 4.03" bore adaptor.

Also:  All testing was done @ 28" test pressure, in steps of .050", from .05" to .55"/.60"   except the testing @ C&S.   They used differing steps.
         Graphs are:  the average flow for all 4 intake or 4 exhaust ports, except the C&S test is one cylinder only.    Average flow is a good way to compare one head to another.

(http://i1267.photobucket.com/albums/jj549/fordboy628/ConradFlowchart05_zps69be1dba.png) (http://s1267.photobucket.com/user/fordboy628/media/ConradFlowchart05_zps69be1dba.png.html)     (http://i1267.photobucket.com/albums/jj549/fordboy628/ConradFlowchart01_zps981731cf.png) (http://s1267.photobucket.com/user/fordboy628/media/ConradFlowchart01_zps981731cf.png.html)
       Chris's head, my test procedure Vs C&S test procedure.   A vs F                             Chris's head Vs another Longman head.   A vs B

(http://i1267.photobucket.com/albums/jj549/fordboy628/ConradFlowchart02_zpsd04d4335.png) (http://s1267.photobucket.com/user/fordboy628/media/ConradFlowchart02_zpsd04d4335.png.html)     (http://i1267.photobucket.com/albums/jj549/fordboy628/ConradFlowchart03_zps07f9d20e.png) (http://s1267.photobucket.com/user/fordboy628/media/ConradFlowchart03_zps07f9d20e.png.html)
                 Chris's head Vs Swiftune w/6mm valves.   A vs C                       Chris's head Vs. same Swiftune head, with 9/32 Swiftune/REC valves.   A vs D

(http://i1267.photobucket.com/albums/jj549/fordboy628/ConradFlowchart04_zps3edd8c78.png) (http://s1267.photobucket.com/user/fordboy628/media/ConradFlowchart04_zps3edd8c78.png.html)     (http://i1267.photobucket.com/albums/jj549/fordboy628/ConradFlowchart06_zps07cdfc9b.png) (http://s1267.photobucket.com/user/fordboy628/media/ConradFlowchart06_zps07cdfc9b.png.html)
                Chris's head Vs the best Swiftune example.   A vs E                                            All 6 samples on a single graph chart at once.

Some random thoughts:

A/  The upper LH graph shows why you want to have a consistent test procedure, with proper adaptors, if you want to compare results.
B/  The center pair of graphs illustrates how badly you can affect flow by "improving" things, and not bothering to test your work.   Also compare the center Left graph with
     the lower Left graph, the difference between the 2 Swiftunes.    Lower left as from Swiftune, center left "improved"  . . . . .
C/  Lower Right graph just illustrates how the forest can make it hard to see an individual tree . . . . . .
D/  Increasing your page magnification level will make the graphs larger and perhaps easier to read, but it will undoubtedly jumble the captions.

OK, now you have something to think about all weekend.     :-D
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 10, 2014, 09:55:11 PM
Mark, THANK YOU FOR THIS.

Let me throw out some thoughts, too.

I took the info from the graphs and charted my numbers against the numbers for a stock 12G1316 head - a middling head in stock form – the info is from APT – with a couple of caveats – I don’t know at what pressure the APT head was flowed at – looking through most of their online graphs, they seem to use 25” as their bench mark - and I don’t know if they used a proper adapter -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/StockVMilMidg_zpsc85118d5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/StockVMilMidg_zpsc85118d5.jpg.html)

If we compare ANY of these heads to the stock unit, we see dramatic increases in flow.  Let’s assume that the stock head was flowed at 25”, the comparator would be about 5% more, we’re still looking at about 30% more CFM across the range.  Even the sarcastically “new and improved” Swiftune head is a 25% increase over stock.

So it’s fair to say that all of these prepped heads are okay to decent, despite being maximized to different standards with different techniques.

What’s also important is to remember that the air requirements of the engine, due to its diminished capacity, are much less than would be the case if I were running a 1275/1310.

What I’m seeing that I like is that in virtually every comparison, I’m a bit ahead of the others in all but one case in low lift flow up to ~.300 lift.

By the time I bought a Swiftune head, shaved it to the point that it had small enough chambers to be of any help, I think I’d be hard pressed to justify the cost or demonstrate an advantage on the dyno.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 11, 2014, 08:24:49 AM

So it’s fair to say that all of these prepped heads are okay to decent, despite being maximized to different standards with different techniques.

What’s also important is to remember that the air requirements of the engine, due to its diminished capacity, are much less than would be the case if I were running a 1275/1310.

What I’m seeing that I like is that in virtually every comparison, I’m a bit ahead of the others in all but one case in low lift flow up to ~.300 lift.

By the time I bought a Swiftune head, shaved it to the point that it had small enough chambers to be of any help, I think I’d be hard pressed to justify the cost or demonstrate an advantage on the dyno.


Midget,

I agree.

One other aspect of the Swiftune head(s) is:

They utilize the latest 12G940 casting, which is thinner in the deck area, and therefore, CAN NOT BE SUCCESSFULLY MILLED AS MUCH AS YOUR CURRENT LONGMAN cylinder head.

I'm only interested in a few more things about the head/induction system:

1/    Total flow of the head with the inlet manifold installed.    Radius adaptors on the inlet of the manifold.   All 4 cylinders.
2/    Total flow of the complete inlet tract, with Weber carb installed at WOT.  All 4 cylinders.
3/    Exhaust flow with "RimFlow" exhaust valves.    All 4 cylinders.    The one cylinder I did test was comparable to the previous "RimFlow" tests, but I want full results.
4/    Examining the head for differences in the intake ports.   Cylinder #3 is the best individual port so far, of any head tested!    It would be nice to be able to duplicate that
       result with the other 3 ports . . . . . . .

I'll be in the woodshop today making the manifold radius adaptors I need to perform #1 above.    I'll post up more graphs later, your head Vs one more; plus graphs of all 4 cylinders, intake & exhaust, etc.


If we compare ANY of these heads to the stock unit, we see dramatic increases in flow.  Let’s assume that the stock head was flowed at 25”, the comparator would be about 5% more, we’re still looking at about 30% more CFM across the range.  Even the sarcastically “new and improved” Swiftune head is a 25% increase over stock.


Yes, of course this is true, and I won't argue the point.    ("This is abuse.  Argument is two doors down the hall.")

BUT, 

My points are thus:

A/  When you pay top dollar, you should get top performance.
2/  When you pay top dollar to "improve" performance, you should get "IMPROVEMENT" . . . . . and the documentation to prove it . . . . . . .
d/  There are many purveyors out there who advertise "modest" improvements over "stock" and at "modest" cost.    And while they would be good choices for street/modest
     output racing engines, they are probably not the "best choice" for "all out" race engines.

BTW, since you nicknamed your engine "Grenade", I was thinking it was "all out", right?

A client should get what they pay for.    Now we are all big boys here, and we are all also schooled in the "real world".    So we all know "S**t happens" and that everyone in this business isn't honest.     I simply dislike seeing the honest businesses slog along on the edge of profitability, while "others" profit handsomely exchanging BS for dollars . . . . . . .
 :cheers:
Consumeradvocateboy, er, Committedtoscienceboy, well, hopefully you get the idea . . . . . . . .   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 11, 2014, 09:46:03 AM
We're on the same page, brother.

I put up the chart with the APT info to do two things -

1 To set up a baseline to demonstrate what kind of turd we're trying to polish.

2 To also show that, as you are fond of saying, "We're trying to slice the cheese really thin" at this point.  What I'm seeing here is that with numerous attempts by reputable head cutters and even questionable techniques by a nameless "guru", ANY additional gains in flow are going to be very tough to come by, and in fact, one must move forward with extreme caution in order to prevent destroying any gains we've already achieved.

By the way, my 5% adjustment was not charted on the graph, but I found the formula for converting flow bench data of differing baselines.   

We're comparing at 28".  If you have a head that was flowed at 25", the formula would be

28/25  =  1.12

Find the square root of the quotient (1.12) = 1.058.

Multiply that times the flow at 25".

So actually, at 28", it's closer to a 6% increase on the 12G1316 head.

But again, I'm assuming APT tested at 25".
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 12, 2014, 10:12:26 AM
Turd polishing, part Deux . . . . . . . .

midget,

OK.   Here are some graphs of your cylinder head's average flow Vs. some additional samples from the database.

Again the key to understanding all these comparison graphs is the file ID's.    They are:

A/  Chris Conrad 03     The Longman head, as used at B'ville.    9/32 REC style valves.    Tested with 38mm radiused inlet adaptors, pvc exhaust stub pipes, 2.82" bore adator.
B/  Swiftune BMC 1a    Another client's head assembly.             9/32 REC style valves.    Tested as above.    Another sample from Swiftune.
C/  Joe R. RimFlow       Another client's head assembly.             9/32 RimFlow valves.      Tested as above, except one cylinder only.  12G1316 casting.  O/size F/P valve sizes.
D/  Joe R. PHP 92-150  Another client's head assembly.             9/32 REC style valves.    Tested as above.   Base head for test 'C'.     12G1316 casting.
E/  Chris Conrad 04     The Longman head, as used at B'ville.     9/32 RimFlow valves.     Tested as above, except for one cylinder only.
F/  Stock 12G1316       Stock casting, no porting.                      9/32 stock valves           Tested by APT        Adaptors unknown.
G/ Joe R. PHP 92-148  Another client's head assembly.              9/32 REC style valves.    Tested as above.   F/Production valve sizes, 12G1316 casting.

The output graphs are also color coded to the brief description on the right hand side of the graphs

Also:  All testing was done @ 28" test pressure, in steps of .050", from .05" to .55"/.60",   except the testing @ APT.   They used differing steps and 25" of test pressure.
         The APT tests have been corrected to 28" of test pressure.
         Graphs are:  the average flow for all 4 intake or 4 exhaust ports, unless noted.    Average flow is a good way to compare one head to another.

The program I use only allows 6 heads to be compared on one screen shot, so some of the information is doubled up in the graphs.    I separately graphed out intake flow and exhaust flow this time because the stock flow for intake would have been mixed in with the modified exhaust graphs, creating some confusion.

And this time I inserted the graphs one at a time, so that they can be enlarged (use your screen zoom %) and not jumble the captions.

(http://i1267.photobucket.com/albums/jj549/fordboy628/ChrisConradFlowChart01_zps998539ef.png) (http://s1267.photobucket.com/user/fordboy628/media/ChrisConradFlowChart01_zps998539ef.png.html)
#1  Average intake flow Vs. several other very good heads and a stock 12G1316 casting.

(http://i1267.photobucket.com/albums/jj549/fordboy628/ChrisConradFlowChart03_zpse4cbfcc8.png) (http://s1267.photobucket.com/user/fordboy628/media/ChrisConradFlowChart03_zpse4cbfcc8.png.html)
#2  Average intake flow Vs. several other very good heads, an OK head and the stock 12G1316 casting.

(http://i1267.photobucket.com/albums/jj549/fordboy628/ChrisConradFlowChart02_zpsb6e9bbcb.png) (http://s1267.photobucket.com/user/fordboy628/media/ChrisConradFlowChart02_zpsb6e9bbcb.png.html)
#3  Average exhaust flow Vs. several other very good heads.   The counterpart to graph #1.

(http://i1267.photobucket.com/albums/jj549/fordboy628/ChrisConradFlowChart04_zps876de56a.png) (http://s1267.photobucket.com/user/fordboy628/media/ChrisConradFlowChart04_zps876de56a.png.html)
#4  Average exhaust flow Vs. several other very good heads and a stock 12G1316 casting.   The counterpart to graph #2.

Some thoughts:

A/  It is apparent that the prevailing notion that the 12G1316 casting is not a suitable selection for a "racing head" is erroneous . . . . . .
2/  Producing good flow numbers appears easier to achieve on exhaust rather than inlet,  (and this does not consider the much higher cylinder pressures when the exhaust
     valve opens . . . . .)
d/  As noted previously, the very best exhaust flows in these test results, utilize RimFlow valves from Race Engine Components, by a large margin . . . . . . .   Note the flow of
     your head with the RimFlow exhaust valve.    Both heads tested with RimFlow valves responded very positively at low & mid lifts . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 12, 2014, 11:41:22 AM
Just stumbled across this one.  Syd Enever was the driving force behind the MGA and the MGB, and involved with the racing program with MG for years.

Either his son or his grandson came across this 8mm home movie of the 1957 Bonneville trip.  You'll see George Eyston, and I think that's Phil Hill's ice blue MGA pulling into the parking lot of the motel.


http://www.youtube.com/watch?v=P2BHtqKuRe0
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 12, 2014, 01:01:25 PM
Just stumbled across this one.  Syd Enever was the driving force behind the MGA and the MGB, and involved with the racing program with MG for years.

Either his son or his grandson came across this 8mm home movie of the 1957 Bonneville trip.  You'll see George Eyston, and I think that's Phil Hill's ice blue MGA pulling into the parking lot of the motel.


http://www.youtube.com/watch?v=P2BHtqKuRe0

Way cool!!

One of the guys around the team looks like Joe Huffaker Sr.     Is that possible?
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 12, 2014, 02:29:59 PM
Just stumbled across this one.  Syd Enever was the driving force behind the MGA and the MGB, and involved with the racing program with MG for years.

Either his son or his grandson came across this 8mm home movie of the 1957 Bonneville trip.  You'll see George Eyston, and I think that's Phil Hill's ice blue MGA pulling into the parking lot of the motel.


http://www.youtube.com/watch?v=P2BHtqKuRe0

Way cool!!

One of the guys around the team looks like Joe Huffaker Sr.     Is that possible?
 :cheers:
F/B

He'd have been 29 in 1957, and had already built an AH special - might well be him. 

He'd developed a name for himself in the Bay area as a builder/racer to be reckoned with.  1957 was a joint effort with AH and MG.

They shared expenses and track prep costs, but made their own newsreels.

The EX 179 was the first A-Series engined car to take to the Salt Flats.  This was an early version of the 949, and ran under the "BMC" logo that year - early development for the Sprite that Healey wanted to keep tucked under his hat - thus, no AH designation. 

Roy Jackson-Moore was a field rep for BMC out of San Francisco - he knows Joe and co-drove with Shelby, Healey and Goodall in '54 in a 100.

None of this would surprise me.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 12, 2014, 04:02:02 PM
Just stumbled across this one.  Syd Enever was the driving force behind the MGA and the MGB, and involved with the racing program with MG for years.

Either his son or his grandson came across this 8mm home movie of the 1957 Bonneville trip.  You'll see George Eyston, and I think that's Phil Hill's ice blue MGA pulling into the parking lot of the motel.


http://www.youtube.com/watch?v=P2BHtqKuRe0

Way cool!!

One of the guys around the team looks like Joe Huffaker Sr.     Is that possible?
 :cheers:
F/B

He'd have been 29 in 1957, and had already built an AH special - might well be him. 

He'd developed a name for himself in the Bay area as a builder/racer to be reckoned with.  1957 was a joint effort with AH and MG.

They shared expenses and track prep costs, but made their own newsreels.

The EX 179 was the first A-Series engined car to take to the Salt Flats.  This was an early version of the 949, and ran under the "BMC" logo that year - early development for the Sprite that Healey wanted to keep tucked under his hat - thus, no AH designation. 

Roy Jackson-Moore was a field rep for BMC out of San Francisco - he knows Joe and co-drove with Shelby, Healey and Goodall in '54 in a 100.

None of this would surprise me.

http://www.sfrscca.org/content/view/8974

After reading this, I'm thinking Joe began his serious BMC association in either '58 or '59.     Hard to be sure though.

Hey, here's an idea!   Ask him!      http://www.huffakerengineering.com/contact.htm
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 12, 2014, 08:22:49 PM
Airflow testing porn!

midget,

New airflow toys, courtesy of the Polish Fabrication & Ale Testing Workshop, Woodworking Division . . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2740_zpsc34380e9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2740_zpsc34380e9.jpg.html)


(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2739_zps210834ea.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2739_zps210834ea.jpg.html)

 :cheers: :cheers: :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 12, 2014, 08:31:20 PM
More toys!!

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2738_zps1bb451f9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2738_zps1bb451f9.jpg.html)

Courtesy of the Mini Maven, on loan for illicit purposes.

NOT FOR USE WITH A GARDEN GNOME!!

OR, WHILE PARTIALLY OR COMPLETELY INTOXICATED!!

 :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 12, 2014, 08:59:05 PM
Airflow testing porn!

midget,

New airflow toys, courtesy of the Polish Fabrication & Ale Testing Workshop, Woodworking Division . . . . . . . .


I'm glad they're made of wood - I've had no success welding steel . . .  :roll:

More toys!!

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2738_zps1bb451f9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2738_zps1bb451f9.jpg.html)


Fordboy

OOOOOOHH! A metal plate for my head.

Now the aliens won't know what I'm thinking . . .

I am NOT paranoid - they really ARE out to get me . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 12, 2014, 11:34:40 PM
One I have not seen before.  It's about 20 minutes, so throw a bag of popcorn in the microwave -

http://www.youtube.com/watch?v=83AQiSCZvIg
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 13, 2014, 08:01:04 AM

More toys!!

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2738_zps1bb451f9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2738_zps1bb451f9.jpg.html)

Fordboy

OOOOOOHH! A metal plate for my head.

Now the aliens won't know what I'm thinking . . .

I am NOT paranoid - they really ARE out to get me . . .

I had not considered that this was your primary motivation . . . . . . . .

UUhhhhmmm, you don't think you can get the Milwaukee midget up to light speed, do you?    I'm all out of Mr. Fusion machines.

No more  :cheers: :cheers: :cheers:  for you!!
Realityboy
Title: Re: Milwaukee Midget
Post by: Stan Back on February 13, 2014, 01:10:25 PM
After about 1 minute of the video, it shows the main drag of Wendover, taken, I guess, from the hill behind the Western, looking west.  Check out the traffic jam.  That's with the fact that the Interstate was not there then.  It was the Interstate.  Sometime in the 70s, perhaps more than once, Inspection for Speed Week was held on the shoulder of the boulevard.
Title: Re: Milwaukee Midget
Post by: jacksoni on February 13, 2014, 01:48:25 PM
Fun stuff. Though I had always understood that Phil Hill's record 254+ set in 1959 with the Ex181 was in what would be G class by SCTA, I just found a reference saying it was 1506cc so would still have been H.  I spent a lot of time chasing that number (one of those went faster qualifying or the down run but never could back it up deals and ended at the 250+ record), which later was put up to 267_by AJ Foyt in the Olds Aerotech car. Had the opportunity to meet Phil Hill some time ago as he lived across the street from a guy I knew in LA, went over and had drinks with him. What a treat and nice guy.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 13, 2014, 04:51:42 PM
It's a bit of a pity that the SCTA and FIA don't share common engine displacement classifications, but you are right - at 1506 cc in '59, and 1489 in '57, it would be considered an H motor by SCTA today.  Looks like the discrepancy is based on rounding off CI and CC to the nearest 1/2 liter.

The story is that Hill actually tested the car in '57 preparing for the celebrity drive by Moss, and that Hill had actually gone faster.  Given all the press that MG was counting on to promote the new Twin Cam MGA both in Europe and the United States, it wouldn't do to have some young upstart take the laurels from the venerated Sterling Moss.  

Never let the facts screw up a good story . . .

Moss' best speed in '57 was 245.64 in the flying kilo, 245.11 in the mile - Hill in '59, 254.91 in the kilo, 254.53 in the mile.

Two other significant differences - in '57, the car ran a fin and in '59, it was removed.  The other difference was that Moss ran in August - Hill in October.

Would have liked to have met Phil Hill.

By the way, Mark - I have an e-mail in to Huffaker with a link to the video.  Let's see if they get back to us.

UPDATE -

Just heard from Joe Jr.  Sr. is not in the clip.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on February 13, 2014, 05:22:52 PM
The small building on the far side of the street, across from the motel, was the port of entry for trucks. Still in use in 77 that I know of because the interstate still wasn't done over the hill. PITA to run through there with triples but they required it.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 13, 2014, 06:20:23 PM
The small building on the far side of the street, across from the motel, was the port of entry for trucks. Still in use in 77 that I know of because the interstate still wasn't done over the hill. PITA to run through there with triples but they required it.

Ron

Choo Choo trains on two lanes?  Ron, you're a braver man than I!   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2014, 03:39:24 PM
More airflow testing porn!!

midget,

Haven't forgotten about you.      Some of the latest testing photos of your "Porta-Potty Green" cylinder head assembly.    Will post results graphs in a subsequent post.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2741_zps4a5efd93.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2741_zps4a5efd93.jpg.html)      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2742_zps31eee748.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2742_zps31eee748.jpg.html)


(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2743_zpse740a546.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2743_zpse740a546.jpg.html)      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2744_zpsf5f2f48b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2744_zpsf5f2f48b.jpg.html)


(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2746_zps83eae622.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2746_zps83eae622.jpg.html)      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2745_zpsc6ebe8dd.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2745_zpsc6ebe8dd.jpg.html)


(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2748_zps4388b8a2.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2748_zps4388b8a2.jpg.html)      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2747_zps2a1c7ce3.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2747_zps2a1c7ce3.jpg.html)

Testing was supervised by the BMC Anti-Cruelty Society.    NO BMC PARTS WERE HARMED.    Only the psyche of the owner and the tester were called into question . . . . . . .
The testing supervisor suggests a different colour choice for the cylinder head.    Something less sinister, blob-like and "Porta-Potty"-ish . . . .   perhaps "Testa Rossa"?
 :cheers: :cheers: :cheers:
Flowmonkey
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 15, 2014, 05:54:23 PM
The testing supervisor suggests a different colour choice for the cylinder head.    Something less sinister, blob-like and "Porta-Potty"-ish . . . .   perhaps "Testa Rossa"?
 :cheers: :cheers: :cheers:
Flowmonkey

I don't speak Italian, and unless it has a trailer hitch, I've got no use for a Ferrari.  Simpletonian economics dictates BMCs and Mopars.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 16, 2014, 08:07:07 AM
The testing supervisor suggests a different colour choice for the cylinder head.    Something less sinister, blob-like and "Porta-Potty"-ish . . . .   perhaps "Testa Rossa"?
 :cheers: :cheers: :cheers:
Flowmonkey

I don't speak Italian, and unless it has a trailer hitch, I've got no use for a Ferrari.  Simpletonian economics dictates BMCs and Mopars.

Here's some competition more inline with the economic expenditure I'm willing to blow on racing at this point in my life, see what you think . . . . . .

http://www.youtube.com/watch?v=QU-KMsc45lM

NOT exactly LSR or Bonneville, BUT, racing (?!?) none the less . . . . . .

Seems like the only BAD news is:
A/   Gotta go to Arkansas
2/   Gonna get muddy
d/   Don't wanna have a head-on wid a razorback . . . . . .

TTFN,
Enzo from Modena

(Hey Honey, whatever happened to the girl's Barbie Ferrari?)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 16, 2014, 12:17:05 PM
Here's some competition more inline with the economic expenditure I'm willing to blow on racing at this point in my life, see what you think . . . . . .

http://www.youtube.com/watch?v=QU-KMsc45lM

Enzo from Modena

Bringing you the constant variety of sports - the thrill of victory - the agony of defeat.

Live, from the Henry Koen Experimental Forest in Eureka Springs, Arkansas, ABC's Wide World of Sports presents,

The Marble Falls Gravity Grand Prix.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 16, 2014, 01:28:01 PM
 :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:

Hard as this is to believe, in my almost 50 years of being involved with street performance, racing, etc, I've never seen anything like this . . . . .

http://www.youtube.com/watch?v=nyWtoY7hW2k

 :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:   :evil:
 :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:   :cheers:
Evilboy

In honor of my 666th post . . . . .  :evil:   :cry:
Think I'll just have a 'dark' ale . . . . . .   it's after noon, WTH!!!
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 18, 2014, 09:03:13 AM
Well, since midget has apparently abandoned his Build Diary, I'll just hi-jack the thread for a bit . . . . . . .

In spite of my recent (?) aversion to snow, I guess I'm gonna hafta retire to Minnesotaaa or der U.P.    Just in case I want to extend my race car driving career . . . . . .  :roll:

http://www.youtube.com/watch?v=3lwLYHrqPYw

What the heck, they have the power to weight ratio I'm looking for . . . . . . . .

So Slim, is dere room fur neighburs up by youse?
 :cheers:
Mr. Threadkiller

#667 . . . . not the devil, but close . . . . . .

(Hey Honey! Did the girls have a Barbie Corvette too?)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2014, 09:40:55 AM
Any video with a Reverend Horton Heat soundtrack is aces in my book.

I'll check at the shriner's temple and see if they've got any cars for sale, get you a fez and a parka -

And Fordboy, you can go up nort, der, and have fun with dat, aina hey.

Oh ya . . .  :cheers:

Title: Re: Milwaukee Midget
Post by: salt27 on February 18, 2014, 11:48:46 AM
My kids had a PowerWheels Jeep, we live on a hill, they made a jump, they rode in it together, my wife couldn't watch.  :-o

I removed the seat belts.   :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 18, 2014, 11:47:55 PM
OK.  Enough fun.  Back to serious engine engineering . . . . . . .

midget,

Interesting learning experience tonight at the domicile & laboratory of one, 'Wiggle-Pin'.

The MGC lifter in an 'A' series block appears to be a 'no-go' for all normal, non-tappet cover blocks.   Some selected blocks might accept the larger diameter lifter, but I'm of the opinion it would be shaky at best, based on the sample size of one example.    Will inspect some more 1275 blocks now that I know what to look for.   Whether or not this would work in early tappet cover style blocks is as yet unknown, but the same selection criteria would definitely apply.

Also, I can say for certain that drilling out the pushrod hole in the block, above the tappet bores, in non-side cover blocks is: A VERY BAD IDEA!!    (Although this can be done without difficulty on blocks with the tappet covers.   The blocks are cast very differently.)

It looks like a specialty mushroom tappet will be required, along with some minor block machining/relieving, to take advantage of "high-intensity"/high-jerk camshafts.

Oh well, best laid plans, etc, etc, etc . . . . . . . . .        I think I need a dark lager to chill my 'idea center' . . . . .

Oh, and some guy, Frank something or other, says he wants his copper bolts and his chicken-head switch back.    He says you would know what he is talking about.                                    
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 19, 2014, 09:12:35 AM

Oh, and some guy, Frank something or other, says he wants his copper bolts and his chicken-head switch back.    He says you would know what he is talking about.                                     
 :cheers:
Fordboy

Dr. Stein - biological engineering chap from Eastern Europe?  Always smells like formaldehyde?

Yeah, I'm on that. 

That little guy that was helping him - sweetheart of a guy - did he ever go in to get his Kyphosis properly diagnosed?

Abby Normal


Title: Re: Milwaukee Midget
Post by: manta22 on February 19, 2014, 10:43:59 AM
"That little guy..."    Hans Delbruck?  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2014, 06:20:23 AM

That little guy that was helping him - sweetheart of a guy - did he ever go in to get his Kyphosis properly diagnosed?

Abby Normal

Not sure on that one as he didn't make an appearance.

I was hoping Inga was going to show up though . . . . . .   :roll:

http://timyates9.files.wordpress.com/2011/06/inga.jpg

"That little guy..."    Hans Delbruck?  :-D

Regards, Neil  Tucson, AZ

Not sure on that one either because I ducked out when I thought I heard Frau Blucher!!   :-o

http://gdrtales.files.wordpress.com/2011/07/fraublucher.jpg

Don't care much if Inga wears her dirndl, as long as she can still heft those Steiners!!   :-o

http://www.germansteins.com/product_images/uploaded_images/large-german-beer-stein-by-king-werk.jpg

Hope it's filled with Oktoberfest!!   :-)  :-)
 :cheers: :cheers: :cheers:             (Well, maybe just one that size . . . . . .)
Frankenfanboy

(You thought I was gonna get serious before I got out of the 660's?    :evil: :-D)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 20, 2014, 09:47:13 PM
Okay – enough dinkin’ around.

Fordboy’s has a PLETHORA of flow bench numbers to share, so while he’s lubricating his slide rule, I’ll be the opening act.

I’ve been e-mailing back and forth with Kevin at Ishihara-Johnson Crank Scrapers.  The BMC 1275 block is a pretty common application for a crank scraper, seeing as so many of them are used in vintage racing, so when I told him what I was doing, he sent me a pre-cut 1275 template for a stock crank to check against my short stroke billet piece.

And as I suspected, it didn’t even come close –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5329_zps30948b71.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5329_zps30948b71.jpg.html)

But you’ve got to start somewhere.

I sent him the above picture, and he sent out another template – this one with a lot more material, which I spent the afternoon carefully carving to clear the crank –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5343_zps845a021b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5343_zps845a021b.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5344_zpsc2a67355.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5344_zpsc2a67355.jpg.html)
 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5342_zps86d9e6f6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5342_zps86d9e6f6.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5345_zpsb11ea615.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5345_zpsb11ea615.jpg.html)
Key to doing this accurately was indexing the template with the screws – you can’t quite just hold it and cut.  Everything clears, and there will be enough additional material vs. the stock style scraper that it’s likely they can construct this scraper two-piece, with a Teflon insert.

After searching the world – suppliers in the States, Australia, New Zealand, Great Britain, I finally sourced a set of Rimflow Valves for this beast.  Exhausts only – seems Paul Ivey never made a Rimflow intake in a 1.480.

The upside is that I will be seeing better exhaust breathing – something St. Dema was concerned about when the cam was speced out.  If we look back at reply # 3568, Graph #3, the Rimflow exhaust valve in my head gave about 8-12% more flow from .050 to .450 lift, and still betters the penny-on-a-stick valve up to .600 – and I’m not opening it that far.  The anti-reversion design of the valve should help with the charge purity during overlap, AND, because the head actually protrudes into the combustion chamber farther than the non-anti-reversion valve, I should see a bump in compression.

Provided they fit – things get a little busy in this head at 9K.

Moroso electric drive for the water pump arrived today – Stainless’ recommendation – he goes faster than I do.  Same pitch as the pulley Fordboy put together for me, so hopefully I can free up a pony there.

I’ll also be pulling the pistons, rehoning the cylinders with a deck plate, and going with gapless rings.  Let’s see if we can get that leak-down better controlled.
 
It’s all the stupid little things – that’s about all I’ve got left to work with as far as wringing out the grenade.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 21, 2014, 09:37:53 AM
Surprise, Surprise, Surprise . . . . . . . . .

midget,

Whilst letting my mind wander during a conversation with a competitive SCCA racer, said conversation being about why his home ported BMC head did not flow as much as his professionally ported and more expensive cylinder head, (DUH!!), he inquired as to how one might determine whether a particular casting was of the "thinwall" or "thickwall" variety.    Photos of sectioned BMC cylinder heads in both of the Dave Vizard books, warn of problems with porting 'late model' castings to large port sizes/volumes, as have been common previously.

The idea being that most professional head porting services in the UK are now moaning & groaning about the lack of material in the 'late model' 12G940 casting with the sculpted top, as opposed to the 'early' castings with the flat top.    (As in aircraft carrier, OR, Doug Buffone"s preferred haircut . . . . . .)     Their claim is that porting these heads is a total "crapshoot" as to whether the modifications will be successful.

I immediately pointed out that some risk could be eliminated by ultrasonic inspection of the ports of a likely casting, but I also allowed the left hemisphere of my brain to remain "in gear", so to speak.    At that exact moment I channeled Archimedes and exclaimed: "Eureka!"

All that is necessary to determine the general wall thickness of the casting is:   A digital shipping scale of the proper capacity!!

Checking the weights of a few castings this morning:

1/   12G1316 ported   27#, 3.0oz
2/   12G1316 ported   28#, 0.0oz
3/   12G940 ported     27#, 0.4oz  early style casting
4/   12G940 ported     25#, 6.2oz  late style casting

Average weight of the early & emission type castings:  27#, 6.46oz
Weight of the only late style sample I could weigh:       25#, 6.2oz

That's a difference of 2#, .26oz!!     That's gotta be from less iron in the casting . . . . . . .

I am going to add this measurement to the records in my database.   I have two more late castings to weigh, once they are disassembled.   Will keep you updated.
 :cheers: :cheers: :cheers:
GomerPyleboy, er, Archimedesboy, er, you get the idea . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 21, 2014, 09:46:33 AM
 
It’s all the stupid little things – that’s about all I’ve got left to work with as far as wringing out the grenade.


midget,

Nice work!!    Have you considered a career in Professional Origami?

And remember, the important thing about the details of the horsepower potential of your engine is: Everything!!
 :cheers: :cheers: :cheers:
obsessivecompulsiveboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 21, 2014, 09:55:17 AM

Nice work!!    Have you considered a career in Professional Origami?


Ingress and egress from the Midget doesn't count?

Provided you start with castings that haven't been shaved, that should work.  Not fail-safe, of course, but at least you can eliminate the "bad options".

But really, now - you've got to stop talking to your SCCA buddies while bathing . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2014, 07:53:29 AM

But really, now - you've got to stop talking to your SCCA buddies while bathing . . .


I thought the guy taking the 'bath', was the guy who thought he could "home port" his cylinder head and that it would flow as well as a professionally modified head.    :?

Of course, he doesn't:

A/  Have/use a flow bench . . . . . . .
2/  Use race proven valves/valve shapes . . . . . . .
d/  Dyno test his competed engines . . . . . . .

Hmmmmm . . . . . . . . . .


Sometimes a man treading water won't grab for the floatation ring thrown to him.       He doesn't think it's possible for him to drown . . . . . . . .


"Insanity is doing the same thing over and over again, and expecting a different result."   A. Einstein

Jefferson was right, some things should be "self-evident".    The problem is: that they aren't "self-evident" to everybody . . . . . . . . .  :|

 :cheers: :cheers: :cheers:
CaptainObvious
(I think I deserve a promotion.   Perhaps to Major Pain . . . . . . . . :roll:)
Title: Re: Milwaukee Midget
Post by: 251ENG on February 23, 2014, 11:43:19 AM
Hello all

Came to this build diary about 2 weeks ago for a link on the mk1performance site , it seams to have stolen all my free time since  :-D( thanks Graham )

What a fantastic project , I am involved with the A series in a small way and have found this build most interesting .

If you are looking in fit bigger cam followers in your block there is one fitted to the Hillman Hunter that is 0.875" ( from memory ) . This is slightly smaller than the MGC one . They need shortening to use or can be purchased from Calver ST in the uk . Also I believe the angle in the block is 2 degrees from vertical and they are set on the centre line of the cam .

The current Swiftune heads are produced for there own new castings and priced at £2750  :-o

Both Weslake and Arden 8 port heads were sold by BMC / Leyland as a special tuning part . The Iron weslake is very prone to cracking between valves and water leaks ( I once repaired one with 17 :-o) . Weslake did start a project to remake them in about 2-3 years ago but this may not now happen. There was also a guy in Texas with s Sebring sprite that tooled up and had some made in alloy , I think he only made 10 for himself and didn,t want to do any more which is a shame
Ardens are available new from Minspares .

Hope this is of some help


251 ENG

PS that was my inline 970 crank on ebay all those years ago ,  small world
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2014, 12:30:02 PM
Had a great visit with Mr. and Mrs. Fordboy yesterday.  Kate and I picked up a pile of roasted Mexican veggies and some tortillas, did a table top buffet and made gluttons of ourselves.  Mark introduced me to a Mexican ale with a touch of chili pepper in it, and it had a very cool cedar finish to it.  I liked it well enough that I can't remember the name . . .

And while the ladies chatted, we went to the offices of the illustrious Lake Villa air flow research and Brit-bit development center, aka, the basement, and compared flow bench charts with the actual heads he's been checking for me and other customers.  Fascinating stuff.

There are subtle differences in BMC castings and head preparation techniques, the results of which have been posted earlier, leading to widely varying flow results. 

The short side radius seems to be the key to the best flow - essentially trying to find the path which most gently and directly lets the air into and out of the chamber.  It's not easy - vertical valves and side draft carbs mean 90 degree turns - it's about finding the line that lets the air in without tripping over itself too much, and making the radius as gentle as possible without cutting into the water jacket.  One of the better flowing heads biased the flow in such a way that one might think would restrict flow, but that wasn't the case.  In fact, despite smaller intake valves, it flowed better than my larger valve Longman head.  The intake side ports from the manifold were also only minimally ported, demonstrating that the shape of the pocket is much more important than the size of the port.

We reviewed it all.  The conclusion we came to earlier this week is that the head I chose is well suited to a one liter version of this engine, and the best possible improvement, short of having a new head cut from scratch, is to go with the Rimflow valves on the exhaust side of my head.

And they are on order.

About the only thing I need to know is how much extra displacement in the combustion chamber the Rimflow provides me, and if it's going to be a clearance issue. 

I picked up the deck plate, so if I can get this thing apart, I can drop off the block for honing, and order up piston rings.  If I don't need to notch the pistons, I'll send them off for coating. 

So I've got a short block to tear down - I'm off to get some kerosene for the heater and a bunch of Zip-lock bags.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2014, 12:40:52 PM


251 ENG

PS that was my inline 970 crank on ebay all those years ago ,  small world

Welcome aboard - sorry if you're losing sleep.  :-D

That crank HAUNTED me.  I can't complain about the one I had made, but I don't think there were 30 of those ever produced.

Fordboy's been talking mushroom tappets, but the Hillman pieces might be an option.  He was looking at a cutaway 1275 block a while back, and the MGC tappets clearly weren't going to work. 

Mark - is .875 an option?

Again, welcome aboard!

Chris Conrad
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2014, 01:15:13 PM
Hello all

Came to this build diary about 2 weeks ago for a link on the mk1performance site , it seams to have stolen all my free time since  :-D( thanks Graham )

What a fantastic project , I am involved with the A series in a small way and have found this build most interesting .

If you are looking in fit bigger cam followers in your block there is one fitted to the Hillman Hunter that is 0.875" ( from memory ) .    Thanks.  This will help if the size is right.

This is slightly smaller than the MGC one .      MGC is .936/.9365".   Based on the limited amount of block inspection done, this size will be very difficult to fit to 'A' Series blocks.

They need shortening to use or can be purchased from Calver ST in the uk . Also I believe the angle in the block is 2 degrees from vertical and they are set on the centre line of the cam .  I have not measured a block yet, but Vizard's book lists the lifter angle as 2.5 degrees.

The current Swiftune heads are produced for there own new castings and priced at £2750  :-o    Yikes!!   That's $4,565 in USD, before shipping & duty . . . . .

Both Weslake and Arden 8 port heads were sold by BMC / Leyland as a special tuning part . The Iron weslake is very prone to cracking between valves and water leaks ( I once repaired one with 17 :-o) . Weslake did start a project to remake them in about 2-3 years ago but this may not now happen. There was also a guy in Texas with s Sebring sprite that tooled up and had some made in alloy , I think he only made 10 for himself and didn,t want to do any more which is a shame.    I'm pretty sure this is the guy my client purchased his parts from.

Ardens are available new from Minspares .

Hope this is of some help


251 ENG

PS that was my inline 970 crank on ebay all those years ago ,  small world

Thanks for the interest & the information.    Made some comments in your text.

As pictured in midget's Build Diary, many, many pages back, (pg 144) one of my other client's has a pair of the old Group 5 eight port cylinder heads.    The BMC pervert(?) he bought them from shelled out the bucks to have them duplicated in alloy as well.    My client also has an alloy sample, purchased from who knows where.    He did note however, that there were very few of the alloy ones available . . . . . .

Welcome to the insanity, er forum . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2014, 01:35:37 PM

Fordboy's been talking mushroom tappets, but the Hillman pieces might be an option.  He was looking at a cutaway 1275 block a while back, and the MGC tappets clearly weren't going to work. 

Mark - is .875 an option?


Yes.    BWR is offering tool steel race lifters in both .842" & .875" diameters.     Block machining required . . . . .

http://www.bwrperformance.com/a-series-all.html

This website is NOT for the faint of heart, NOR for those thin of wallet . . . . . . . as these are BMC parts at Winston Cup prices.    Are these parts necessary?   They will be if you race against someone who is using them, or bits similar to these.

A single competitor CAN NOT stop the relentless march of technology, if only ONE other competitor is determined to embrace it . . . . . .

I'm going back to watching the Daytona 500, 'cause there's no technology being used by those bumpkins . . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 251ENG on February 23, 2014, 02:12:32 PM
Hello all

Yes you may be correct about the follower angle , it was over 12 months ago since I bored a block for the oversize followers . If you measure one up you will find that the follower centres are all over the place , and sometimes the cam centreline is NOT parallel to the crank centreline. Also we quite often open out the pushrod holes in the top of the block for extra clearance.

The inline 970 engine was originally developed for for Formula 3  (F3) racing in 1964 . Jackie Stewart was world champion in a cooper fitted with one that year . I would think they built more than 30 engines . i,ve had 2 cranks and know of at least another 5-6 . The works engines used by Stewart were rather special with forged titanium rods and cast magnesium pistons . They also had a really nice gear driven cam assembly . The cooper book states 88bhp at 7750rpm with a single HS6 SU.

The BMC formula 2 engine was totally one off engine project .  It was 1000cc , twin cam 16 valve , using no production parts , it was a complete disaster and never raced.

I currently building a 1293 mini engine with a weslake iron 8 port and lucas fuel injection , when I get the time :-D :-D
Title: Re: Milwaukee Midget
Post by: mtkawboy on February 23, 2014, 02:22:29 PM
Ill start off by saying I know nothing about these engines at all. Something I stumbled on building 428 Cobrajet drag race engines might be worth a try. There may be nothing there but you never know. Try bolting the block plate with a head gasket to the head with the valves & springs on it and pour solvent in the ports to see if any of them leak out the valves. I found on the 428s that the 2 end exhaust valves leaked. After that we did the valve job with the block plate bolted on & solved the problem. Might be nothing there but it doesn't cost anything and you never know
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2014, 02:59:32 PM
Ill start off by saying I know nothing about these engines at all. Something I stumbled on building 428 Cobrajet drag race engines might be worth a try. There may be nothing there but you never know. Try bolting the block plate with a head gasket to the head with the valves & springs on it and pour solvent in the ports to see if any of them leak out the valves. I found on the 428s that the 2 end exhaust valves leaked. After that we did the valve job with the block plate bolted on & solved the problem. Might be nothing there but it doesn't cost anything and you never know

Hadn't thought about that.

When I last did a leak-down test, I was unable to discern any leak through the head - at least audibly - but what you suggest makes huge sense.  These old British castings are always kind of iffy.  Mine in particular, considering how much we've had to skim the head in order to get the compression ratio where it is.

And when you look at an FE head, the studs on the ends are actually a considerable distance from combustion chambers, and on the exhaust side, that's the thinnest part of the casting. 

The A series has either 9 or 11 studs, but they're placed for ease of assembly - not for the best possible sealing.

I'll need to check if the deck plate is flat on both sides, but I think that's a good tip, regardless of the head you're working on.
Title: Re: Milwaukee Midget
Post by: 251ENG on February 23, 2014, 04:12:28 PM
We have a torque plate for valve seat cutting that originally came from Manx racing . Its a steel flame cut and at least 4 inches thick . :-o :-o
Title: Re: Milwaukee Midget
Post by: Graham in Aus on February 23, 2014, 10:36:14 PM
Hi guys, yes, I dropped a link to this build on Mark Forsters excellent Mk1 Performance Forum, a poster there was contemplating various things short stroke and A-Series!

So now Simon (251ENG) is on board! Sorry about the mammoth thread reading old mate!

Simon and I go back a long way, I remember being on a local rally in the UK (late 80's) we were competing in Simons super little 850 Mini and got impossibly stuck up a very muddy lane that I had convinced him to try out!

Simon has worked for a UK crankshaft and engine component manufacturer and now heads up the machine shop at SMMC in Southam (Warwickshire). He's being slightly modest, as his reputation is fast becoming one of the 'go to' guys in the A-series machining world. I think this comes from having to fix up a whole lot of old, worn out and damaged historic parts for racers that keep using them 'outside design parameters' !!

Midget and Fordboy: I'm really enjoying this latest phase of the development, I have heard (anecdotally) that the 12G1316 was one of the best to port, something about more casting to grind where you need it, but all talk unless you've actually done it....

I've had several comments / feedback about how sensible and thorough Fordboys approach is, only believe what you can prove, and he does so whilst sharing the data!  :cheers:

Now maybe I can convince Graham Russell to have a few sleepless night reading...... ! http://russellengineering.com.au/

Thanks again!  :-D



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2014, 10:47:17 PM
We have a torque plate for valve seat cutting that originally came from Manx racing . Its a steel flame cut and at least 4 inches thick . :-o :-o

It's likely more structurally sound than the block!

And Graham - thanks for inviting Simon to the party.  I may need help in Great Britain when I finally get fed up with this turd and try to source a DOHC 1.4 K engine to destroy, er, ahh, I mean, destroke . . .

9 hours in a drafty garage with a slightly elevated CO level is something I'd hoped to avoid, but there seems to be no end of this winter in sight.  The way it's been going, I expect to be following a snowplow through Wyoming in August.  We're looking at yet ANOTHER 10 day forecast of temperatures in the single digits and teens.

I can't wait any longer, so I dropped $20.00 on a pale of kerosene, fired up the salamander and completely tore down the short block today - and yes, Mark, I pulled the spool, too.

No pics, but everything is tagged and bagged.  I'll be dropping the block off with Mel and the crew at C&S, along with the torque plate for a diamond hone.  I'm also going to have him run the cam on the digital readout thingeemadoober machine.  It's my hope I can get a regrind on this one with a slightly wider lobe center angle.  I have to look at the cam card, but I think we're at 108 - last December, Vizard suggested I go 110 - 112.  I'll know more when I see the numbers.

So now I'm cold, sore and stiff from bending over a lump in a cold garage.  A hot shower and a hot toddy are in order.

Now that I think about it, I haven't eaten, either.

:cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2014, 07:05:30 AM
Ill start off by saying I know nothing about these engines at all. Something I stumbled on building 428 Cobrajet drag race engines might be worth a try. There may be nothing there but you never know. Try bolting the block plate with a head gasket to the head with the valves & springs on it and pour solvent in the ports to see if any of them leak out the valves. I found on the 428s that the 2 end exhaust valves leaked. After that we did the valve job with the block plate bolted on & solved the problem. Might be nothing there but it doesn't cost anything and you never know

We have a torque plate for valve seat cutting that originally came from Manx racing . Its a steel flame cut and at least 4 inches thick . :-o :-o

MIDGET,


Not that this will do you any good.   Under a bench somewhere in the closed-minded environment that is now an un-named race shop, is a 1.5" thick section from the top of a BMC block casting.   You only get one guess what I used to use it for.

Undoubtedly it is covered by the dust of however many years I've been gone from that shop.

On an interesting side note, that plate has cousins of Ford 1000/1300/1500/1600 and Ford 2000 origins . . . . . .   probably also dust covered, or discarded in the trash . . . . .

This is a "bad trip" down memory lane for me . . . . . .

Sorry,
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2014, 07:30:42 AM

Had a great visit with Mr. and Mrs. Fordboy yesterday.  Kate and I picked up a pile of roasted Mexican veggies and some tortillas, did a table top buffet and made gluttons of ourselves.  Mark introduced me to a Mexican ale with a touch of chili pepper in it, and it had a very cool cedar finish to it.  I liked it well enough that I can't remember the name . . .


MIDGET,

OK, first the IMPORTANT stuff:   The brew was "5 Vulture" from 5 Rabbit Cerveceria, Bedford Park, IL, a SW Chicagoland suburb.   6.4 Alc/Vol, unfiltered.    The brewer lists it as an Oaxacan-Style Dark Ale, brewed with Ancho Chili.

Sort of like Negro Modelo, but with higher ABV, AND, the chili kick.    Excellent when paired with, (surprise, surprise, surprise . . . ) MEXICAN FARE!!


And while the ladies chatted, we went to the offices of the illustrious Lake Villa air flow research and Brit-bit development center, aka, the basement, and compared flow bench charts with the actual heads he's been checking for me and other customers.  Fascinating stuff.


How many times do I have to remind you?    It's called the: DUNGEON LABORATORY!!   (Basement sounds so  . . .  suburban . . . . . .     You know I'm workin' real hard here to create a "mad scientist" image.     Basement, sheesh . . . . .)

 :evil: :evil: :evil:
Eyegore
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2014, 10:18:43 AM

How many times do I have to remind you?    It's called the: DUNGEON LABORATORY!!   (Basement sounds so  . . .  suburban . . . . . .     You know I'm workin' real hard here to create a "mad scientist" image.     Basement, sheesh . . . . .)

 :evil: :evil: :evil:
Eyegore

Until you invest in a Bunsen burner, a boat load of test tubes, a Tesla coil and a Jacobs ladder, well . . . let's face it . . . the Buret is a nice start, but Lake Villa is NOT Transylvania.

From your friend at the Pommy Pygmy Playhouse.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2014, 11:17:03 AM

How many times do I have to remind you?    It's called the: DUNGEON LABORATORY!!   (Basement sounds so  . . .  suburban . . . . . .     You know I'm workin' real hard here to create a "mad scientist" image.     Basement, sheesh . . . . .)

 :evil: :evil: :evil:
Eyegore

Until you invest in a Bunsen burner, a boat load of test tubes, a Tesla coil and a Jacobs ladder, well . . . let's face it . . . the Buret is a nice start, but Lake Villa is NOT Transylvania.

From your friend at the Pommy Pygmy Playhouse.  :cheers:

Wha ha ha ha ha . . . . . . . .

Another mad scientist . . . . . . .


http://russellengineering.com.au/performance-cylinder-heads/

Resistance is futile earthlings . . . . . . . .   Prepare to be disintegrated!   Er, flowtested?!?

 :evil: :evil: :evil:
Eyegore

P.S. Test tubes I got.    Working on the rest of the list . . . . . . PLUS, a Van De Graaff generator for that metal folding chair you were sitting on . . . . . . . .
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 24, 2014, 11:26:51 AM
Still searching for a VdG generator, but this can make some nice zaps in the meantime:

http://www.sciplus.com/p/STATIC-ELECTRICITY-WIMSHURST-GENERATOR_45363
Title: Re: Milwaukee Midget
Post by: Buickguy3 on February 24, 2014, 12:33:07 PM
  Jon,
   Is this what you are looking for?    http://hbarsci.com/products/ph0920a?gclid=CPjO2r2l5bwCFW9p7AodK08AjA

    Doug  :evil: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2014, 01:13:45 PM
  Jon,
   Is this what you are looking for?    http://hbarsci.com/products/ph0920a?gclid=CPjO2r2l5bwCFW9p7AodK08AjA

    Doug  :evil: :cheers: :cheers: :cheers:

Thanks Buickguy3!!

It's EXACTLY what is needed to 'shock' MM back to reality . . . . . . .

Although I do have an old magneto laying around somewhere . . . . . . . . .

 :evil: :evil: :evil:
Eyegore
Title: Re: Milwaukee Midget
Post by: 251ENG on February 24, 2014, 01:47:56 PM
Hello all

Graham , thanks for the kind words , we do like to do things correctly ( class win on monte carlo for 3 years running now  :-D) . Yes it seams only yesterday when we had the 850 stuck on the rally  :-D :-D . Do you own all the minis in OZ yet and how are my cooper s blocks ?

Fordboy you are correct , tappet angle is 2.5 degrees , we normally open up the tops of all the pushrod holes to 1/2" x 1" deep on competition engines.

Some very nice stuff on the BWR site :-o :-o


As for fitting a Rover K series ,  do you know what the K stands for ?   :-D

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2014, 02:23:29 PM

As for fitting a Rover K series ,  do you know what the K stands for ?   :-D


Well, given the reputation of the engine, and Rover's VERY peculiar use of nomenclature, I can only assume that the "K" stands for
"Problems".   :wink:

I've got a shop manual for the engine, and I'm aware it's not the greatest engine in the world, but I'm also aware there are ways to make them live.

And heck, I'm only going 3 miles at a crack - how much trouble can I really get in to?
Title: Re: Milwaukee Midget
Post by: 251ENG on February 24, 2014, 04:18:01 PM
K is for




KETTLE   :-D :-D

A container for boiling water

Sorry about that , they do have a LOT of head gasket problems in road cars but make good power in race aplications . The 1800cc fitted in the caterham R500 made over 240bhp. Try the Quorn engine devolments web sight
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 24, 2014, 06:56:33 PM
K is for




KETTLE   :-D :-D

A container for boiling water


Well - that's good to know.  Not only can I build a race engine, I can bring along my lauter tun and brew a batch of beer while my engine is on the dyno.  :cheers:
Title: Re: Milwaukee Midget
Post by: 251ENG on February 25, 2014, 02:03:46 AM
 :-D :-D

Just out of interest are any of the heads you are testing offset valve ones ?
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2014, 05:52:58 AM
:-D :-D

Just out of interest are any of the heads you are testing offset valve ones ?

Yes.   Both Swiftune heads use 1.48" inlet valves combined with 1.22" exhaust valves.     As this combination will not fit the standard valve spacing dimension, I suspect the exhaust valve has been offset by the usual .050".

Midget's Longman head uses a 1.48" x 1.15" valve combo.    I'm pretty sure it is at the standard spacing.

The other Longman head uses a1.48" x 1.22" valve combo.     Would have to suspect that it also has an offset on exhaust.

When I get some time this week, I'll measure the valve spacing centerlines for several of the heads I've been flow testing and post up the results.

What is interesting to note however, is that:

A/    The Swiftune heads DO NOT flow as well on exhaust, as the Longman heads, offset or not.    (See the previous graphs.)    My previous experience is that this would
       require a "slightly" different cam grind for best output . . . . . .
2/    The "optimum" cam grind for a particular cylinder head is going to vary.    Based on engine displacement, rpm range desired, component strength, shape of the torque
       and bhp curves desired, etc, etc, etc.    (It's Complicated.)
d/    EVERY HEAD SO FAR TESTED, has responded positively to the substitution of 'RimFlow' exhaust valves.    Now having said this, I will also state that I have not tested
       every head with the 'Rimflow' exhaust valves.     So at this point I would classify this as a "trend", as opposed to a "certainty".    Additionally, there MAY be other
       considerations concerning a specific engine build, which MAY find the 'RimFlow' valves unsuitable.    The 'RimFlows' are heavier and give less valve to piston clearance,
       etc.
z/    In the results driven world I live in, there is no such thing as "too much low lift flow".    What I have seen consistently between flow testing and dyno testing is that:
       The engine with the best "area under the output curve" is the winner.    PERIOD.     Very seldom, if ever, have I seen an "airflow dog" become a "dyno winner".    AND, if
       that is the case, some engineer or technician did not do their job . . . . . .

But again, it is significant for me to note here that:  Except for the testing results, which are facts, most of this is my opinion.   And in the world of "professional motorsport" (un-caged verbal wrestling, as it is . . . . . :roll:) there is some "professional disagreement" as to what is, and what is not, important.    Smart pros let their results talk for themselves.

Does the Swiftune price you quoted include VAT?     I would be interested to know their current quote for a full race spec (8500/9000 peak rpm on a 1310cc Mini) complete head assembly for export.    I have a client who just trashed a head and needs a replacement as soon as possible.     What is your experience with MED head assemblies?
 :cheers: :cheers: :cheers:
Fordboy 
Title: Re: Milwaukee Midget
Post by: Graham in Aus on February 25, 2014, 08:41:56 AM

Another mad scientist . . . . . . .[/size][/i][/b]

http://russellengineering.com.au/performance-cylinder-heads/

Resistance is futile earthlings . . . . . . . .   Prepare to be disintegrated!   Er, flowtested?!?

 :evil: :evil: :evil:
Eyegore


Thought you'd like Graham (Russells) Stuff F/Boy / Igor / ?

Simon, I sold all your blocks to take a trip to Bonneville and see the midget!!  :-o :-D :-D
Title: Re: Milwaukee Midget
Post by: 251ENG on February 25, 2014, 02:12:44 PM
Hello all

Interesting finding with regard to the flow of the heads , any chance of some pictures of the heads ?
I once had a slark 12G 940 that had 38.5mm / 31mm valves , although the inlet valve is massive throat size was not huge .

MED do some nice heads .

Thats my OZ " stash " gone then  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2014, 12:05:46 AM


Fordboy you are correct , tappet angle is 2.5 degrees , we normally open up the tops of all the pushrod holes to 1/2" x 1" deep on competition engines.



Simon, that little tidbit of information just came in VERY handy.

I stopped by C&S today to drop off the cam to have it read on the Cam Pro machine.  Mel, the shop owner, has become a great help to me.
 
He has an employee who is familiar with the program, but nobody else in the shop has had need to work it.  It's classic - a shop full of very competent machinists who are just a step behind because this type of analysis is something they don't get a lot of requests for. 

Mel suggested that rather than pay his guy to do it, I should take the book home, stop by on Saturday and knock myself out. 

So I downloaded a sample app of the program, and one of the first questions that pop up in the window for measurement set-up is "follower bore v piston bore angle."

Well, shucks - that guy with the Lucas injected 8-port just posted up that info!

So thanks - you just saved me about an hour digging through my file cabinet.

Which means I owe you a beer.  :cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2014, 07:42:37 AM
Hello all

Interesting finding with regard to the flow of the heads , any chance of some pictures of the heads ?     Yes.   Have some shots that I will post up soon.   Obviously the chamber shape will be apparent, but it's sort of difficult to take meaningful pics of the port & seat shapes.    I'm not intending to "section" any of these heads as they are still in use.

I once had a slark 12G 940 that had 38.5mm / 31mm valves , although the inlet valve is massive throat size was not huge .   Not surprising.   The ports with the best low-lift flow have 'venturi' shaped valve seats of approximately .85*valve dia.

MED do some nice heads .    Have a damaged one to test.   Will post results.

Thats my OZ " stash " gone then  :-D    Pity.

Sorry for the comments in the text, pressed for time.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: hbarsci on February 26, 2014, 12:48:53 PM
  Jon,
   Is this what you are looking for?    http://hbarsci.com/products/ph0920a?gclid=CPjO2r2l5bwCFW9p7AodK08AjA

    Doug  :evil: :cheers: :cheers: :cheers:

Thanks Buickguy3!!

It's EXACTLY what is needed to 'shock' MM back to reality . . . . . . .

Although I do have an old magneto laying around somewhere . . . . . . . . .

 :evil: :evil: :evil:
Eyegore
So, we saw some traffic coming our way from this post and I was curious as to what products a Landracing Forum was interested in.  VdG huh?  Pretty awesome stuff! 

(If any of you guys actually want one, send me a PM on here or email at service@hbarsci.com -- I can discount one for you.. or any of other products for that matter)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2014, 01:24:02 PM

So, we saw some traffic coming our way from this post and I was curious as to what products a Landracing Forum was interested in.  VdG huh?  Pretty awesome stuff! 

(If any of you guys actually want one, send me a PM on here or email at service@hbarsci.com -- I can discount one for you.. or any of other products for that matter)

We tend to go for things that spin, explode, make your hair stand on end . . . or beer -

http://hbarsci.com/collections/bar/products/beakerpong

You know . . . geek stuff.

Actually, I'm surprised a company like hBARSCI isn't building their own vehicle to run.  You'd be a great fit on the western Utah sodium chloride evaporation basin.

 :cheers:
Title: Re: Milwaukee Midget
Post by: 251ENG on February 26, 2014, 01:50:08 PM
Hello all

Glad to be of help

Fordboy , would be interested to see how the valve sizes compare to port throat sizes and what secondary angles/radi have been cut either side of the valve seats .

Have you ever used CNC ported heads ?
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2014, 05:56:55 PM
Hello all

Glad to be of help

Fordboy , would be interested to see how the valve sizes compare to port throat sizes and what secondary angles/radi have been cut either side of the valve seats .   I am accumulating that info now and will post it after it is tabulated.    In general though, head pockets ported all the way to the base of the 45 degree seat, (both in & ex) flow poorly.   Heads with seats with a 'bottoming' angle or radius flow better.   People porting these heads need to read a book on airflow dynamics . . . . .

Have you ever used CNC ported heads ?    I would if I could get one!!    Have inquired to CNCheads.co.uk MANY times about price & availability of their LISTED heads for 'A' & 'B' series.     To date, NO RESPONSE.

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 27, 2014, 04:23:16 AM

Another mad scientist . . . . . . .[/size][/i][/b]

http://russellengineering.com.au/performance-cylinder-heads/


Thought you'd like Graham (Russells) Stuff F/Boy / Igor / ?


Yes.    What I especially like is:

A/   He is thorough,
2/   His conclusions fit in with commonly accepted liquid/air flow science,
d/   He is willing to share his knowledge on the internet.

I'm sure that he & I could come to a consensus on beverage choice . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 27, 2014, 10:43:42 AM
Midget, et all,

Think you can "out engineer" these guys?

http://www.ricwood.com/facilities.html

Spend some time on the cnc & gasflow sections . . . . . . .

 :cry: :cry: :cry:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 27, 2014, 10:54:24 AM
You have to remember (and I know FB knows this) that there is nothing really magic about CNC. You have to design, hand grind, flow, try again, fix, test, check velocities, grind more, put in engine, dyno it, test more etc etc until you go Eureka! this is it!!!. Then you digitize it and make the CNC machine make all the ports the same and make your fortune selling this CNC head to someone. You make a junk port and CNC it you have equally matched junk ports. Just because someone is selling a "CNC head" does not mean it will work better than someone else's hand ported or out of the box or whatever. And bigger, unlike in other things, is not always better. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 27, 2014, 11:31:36 AM
Spot on, Jack.

Mark called this morning - we talked about that.  What CNC does is provide a degree of repeatability to a production process that can't be effectively matched by your head grinding guy in the shop.  But given the inconsistencies and shortcomings of production castings, one's ability to repeat a process on a used head is wildly diminished.

Starting with a controlled, fresh casting, maximized for competition, built to your specs on a limited production run, eliminates a lot of wasted man hours getting a head just about ready, and then finding a water jacket.

This surprised be, but I figured a 5 port head done by hand would take about a day.  Fordboy told me I was nuts, and that he used to estimate three full man-hour days for an A-series head.  If a shop charges $100.00/hour, that's $2400.00 in labor alone, and if the casting is junk, well, let's start the process over.

At 2750 Sterling - 4500 American Dollars, you get a head that has been maximized without the compromises that a stock casting brings to the table.

I'm in too far already, but if I were to start this project over from scratch, I'd spend the money.  I have never regretted buying "good guy" parts.

 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 27, 2014, 11:42:30 AM
Chris- looking forward to an essay on your cam analyzer session. Who makes the machine? Is it computerized?
Title: Re: Milwaukee Midget
Post by: Ron Gibson on February 27, 2014, 12:32:32 PM
I remember seeing an interview with Rusty Wallace when he drove for Penske. He said they spent $5,000,000 on cylinder head research in one year.

Ron
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 27, 2014, 12:38:46 PM
I absolutely agree with Fordboy on his time estimate. I've ported a few cast iron heads over the years using a rather conservative approach and with access to a flow bench. Cast iron doesn't port very quickly and is really dirty. You need to wear full protective equipment for your eyes and breathing, use a vacuum system to get rid of most of the dust and provide lots of light. It's not a fun job so it should be charged out at higher than normal rates.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2014, 08:36:37 AM
midget,

Cam in hand.

Portable cauldron packed.

Heads loaded.

Be in Beerhaven around 9 AM Saturday?

Luncheon @ ?

Now where might we find a friendly brewpub?   Hmmm . . . . . . . . . ?

 :cheers: :cheers: :cheers:
Myrddin Emrys Flowmonkey, er, Cammonkey, er, babboona$$  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2014, 08:44:10 AM
I remember seeing an interview with Rusty Wallace when he drove for Penske. He said they spent $5,000,000 on cylinder head research in one year.

Ron

You would be SHOCKED to know how many R&D dollars are spent by professional teams every year.    It's about gaining an advantage, regardless of how small the advantage might be . . . . . . . .

Did anybody notice Hendrick cars finished 1,2,3 @ Daytona?   Yes, they were lucky.   You have to be.   But you also need to be in a position to be ABLE to win.     Hendrick Motorsports has the BEST restrictor plate engine development program.    It has been that way for years . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 28, 2014, 09:01:07 AM
Don't remember where but some report they had given up looking for 1-2HP. Now they are looking for 0.5HP.  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2014, 09:10:55 AM
"Great men, become great because they have been able to master luck. What the vulgar call luck is a characteristic of genius."
 - Napoleon Bonaparte
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2014, 09:14:30 AM

Fordboy , would be interested to see how the valve sizes compare to port throat sizes and what secondary angles/radi have been cut either side of the valve seats .


Initial results are:

Poor flowing heads:   88.7% to 91.6%   Usually ported to the bottom of the 45 degree seat.
Better flowing heads:  87.0% or LESS.   Typically have a bottom angle/radius below the actual valve seat.

There is not a lot of difference here, BUT, the difference is truly SIGNIFICANT.

The approach slope angle of the long side (upper/top of the port) radius is also VERY important.   Heavily ground ports with a reversed slope (very common) typically flow poorly . . . . .

To anybody who wants to port their own head(s)/block/etc:

A/   Read a book on fluid dynamics first.   (Yes, air is a fluid for our purposes.   It's just much less dense than say, BEER!!)   :-D
2/   Fabricate or purchase some flow bench adaptors.    Just like the ones pictured a few pages back in the build diary, to suit your parts.
d/   Arrange for some flow bench time.    You will learn a lot.
z/   Start by flow testing un-modified parts first.    You will then be able to quantify any "improvement".    Don't be surprised by "negative improvement", 'cause it happens!
      There is a graph of a prime example, just a few pages back . . . . . . .  :roll:

If your tricked out head(s) don't flow what your engine demands, you need to bite the bullet and farm out the job.
 :cheers:
Flowmonkey
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2014, 03:51:07 PM
More porting porn!!!!

So ya wanna port cylinder heads, eh!!


Making port core samples of a good cylinder head.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2779_zps36df60d4.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2779_zps36df60d4.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2780_zps578fa922.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2780_zps578fa922.jpg.html)

     What a mess!!   Sure hope the mold release works . . . . . . .                  Gee, what else would this be good for?
 :cheers:
Foamyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 01, 2014, 06:00:15 PM
A hopefully productive day – I’ll know more if we can get the files open.

Fordboy braved the wind and snow this morning, we went over to C&S and were given carte blanche use of the Cam Pro.
I’ve been studying all week on it with the demo version that Audie permits you to upload.  That’s all fine and well, unless the actual system you’re using is a few versions old . . .

I’m not knocking on Mel and the boys – they have it set up on an older XP machine, and for what they do, they get the results they need.  But essentially, I learned the program on a version that wasn’t available when the software was sold to C&S, so we struggled for a few hours getting the data we were looking for.

Mark is infinitely more adept at “frankencomputer” work than I am, so he took the lead.  We were able to get files for my current cam, the SPVP5 cam I ran at Maxton, and a third Elgin grind that another customer of Marks was concerned about.  Rightfully so – it looked as though someone had used it to drive fence posts.

We were hoping to burn the files to a CD, but again, the computer we were using didn’t have a CD burner – it only read CDs.  Fortunately, Mel provided a diskette for us (wow, that’s been a while), and we were able to walk out with digital profiles.  We’ll see what’s up when Mark enters them into his coal fired unit.

Off to a gig tonight – we lost our female backup singer 8 years ago, and members of all the bands she’d been associated with will be getting together to play some tunes and raise some money for the American Cancer Society.  It’s also Kate’s Birthday, so I’m the designated driver.

Tomorrow, the WMSE Rockabilly Chili Cook-off –

http://www.wmse.org/membership-at-wmse/rockabilly-chili-fundraiser/

Usually by the first weekend in March, thoughts turn to less hearty food fare.  This year, I don’t know if they’ve got enough chili to knock the chill out of my aching joints.

I'll let Mark tell ya'll about the port plugs . . . :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 02, 2014, 07:06:21 PM

Making port core samples of a good cylinder head.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2779_zps36df60d4.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2779_zps36df60d4.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2780_zps578fa922.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2780_zps578fa922.jpg.html)

     What a mess!!   Sure hope the mold release works . . . . . . .                  Gee, what else would this be good for?
 :cheers:
Foamyboy

Drat!

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2781_zps4ab3a5e4.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2781_zps4ab3a5e4.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2782_zpsf73a87d0.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2782_zpsf73a87d0.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2784_zpsefe3db71.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2784_zpsefe3db71.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2783_zps4f46d7e9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2783_zps4f46d7e9.jpg.html)

I hate it when things don't work out!     As you can see from the photos, the foam has shrunken severely after it expanded and began to cure.    Unfortunately, the shrunken size does not represent how the port is shaped, and so they are useless.

I have made port cores before, always using 2 part urethane rubber.    It keeps the port shape well, but it is a bear to remove as it is pretty dense material, even in the softest compound.    With the siamesed ports on the BMC, I figured I needed something much softer, so it could be removed from the ports intact.    I used the softest urethane flexible foam, it's soft enough, but doesn't hold the shape.    I'm going to have to do some experimenting by sealing the port cavity during hardening.    That should keep the foam from shrinking.    Not sure if I'll be able to remove it intact though.    There are other foams that expand less and therefore have a higher hardness.    Will post up the next experiment as it occurs.

Think I'll just experiment with beer for tonight . . . . .
 :cheers:
Eyegoreflowmonkey
Title: Re: Milwaukee Midget
Post by: jacksoni on March 02, 2014, 07:44:40 PM
Have seen some folks recommend this stuff. Have you tried it? 
http://www.uscomposites.com/moldmaking.html
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 02, 2014, 07:45:09 PM
Mark, are you sure those aren't leftovers from a freshman biology class experiment in dissection?   :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 02, 2014, 08:09:29 PM
Oh, dear . . .

Yeah, that's call for beer and a rethink.

They look like something Dr. Leakey might have unearthed in Ethiopia.

Of course, given the antiquated design of the engine, Lucy might well have driven an Austin A-30 . . .

:cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on March 02, 2014, 08:17:25 PM
"Lucy might well have driven an Austin A-30 . . ." 

A-30... is that "A" for anthropoid, Chris?  :-P

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jacksoni on March 02, 2014, 08:19:06 PM
I think with her size Lucy would be a good fit for the various MG conveyances, and she did hail from Ethiopia. Drs. Louis and Mary Leakey were Kenyan and worked primarily in the  Olduvai gorge which is in northern Tanzania. Were just in the area last July but didn't get to Olduvai. On my list.  :-)

A for Australopithecus. :)
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 02, 2014, 08:26:24 PM
Have seen some folks recommend this stuff. Have you tried it? 
http://www.uscomposites.com/moldmaking.html

Yes, I've used this product before.    NO WAY this could be removed intact from a siamesed port.    Which is why I experimented with the foam.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 02, 2014, 08:27:52 PM
Mark, are you sure those aren't leftovers from a freshman biology class experiment in dissection?   :|

Yep.    They're from a more "personal" collection . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 02, 2014, 08:30:25 PM

A for Australopithecus. :)


Australopithecus Spiff-a-reno?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 02, 2014, 09:07:50 PM
I think with her size Lucy would be a good fit for the various MG conveyances, and she did hail from Ethiopia. Drs. Louis and Mary Leakey were Kenyan and worked primarily in the  Olduvai gorge which is in northern Tanzania. Were just in the area last July but didn't get to Olduvai. On my list.  :-)

A for Australopithecus. :)

Now I need to go thumb through those National Geographic stacks in the attic.


A for Australopithecus. :)


Australopithecus Spiff-a-reno?

Austinopithecus ?  :|

Sincerely,

mowog man
Title: Re: Milwaukee Midget
Post by: Andy Cooke on March 03, 2014, 03:22:53 AM
I've never made a mould, but would like to make one for a 1932 Austin 7 sidevalve, so I'm watching with interest, and am happy for you to take the pain  :-D

Anyway, I'm sure I've seen moulds where the latex(or whatever it was) was just painted over the surface in a suitable thickness rather than filled to make a solid mould.

Andy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2014, 07:05:20 AM

A for Australopithecus. :)


Australopithecus Spiff-a-reno?

http://www.suslik.org/Humour/General/general4.html

The true story behind this, (I first became aware of this decades ago) is that this nutjob from New Jersey, keeps sending crap from his backyard to the Smithsonian Institution.

Keep this in mind, next time you have to handle someone in a diplomatic manner . . . . . . . .
 :cheers:
Diplomacyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2014, 07:09:05 AM
I've never made a mould, but would like to make one for a 1932 Austin 7 sidevalve, so I'm watching with interest, and am happy for you to take the pain  :-D

Anyway, I'm sure I've seen moulds where the latex(or whatever it was) was just painted over the surface in a suitable thickness rather than filled to make a solid mould.

Andy

This method would probably work for you.    It is however, labor intensive, which is why I did not use it.

http://www.diyporting.com/molds.html

 :cheers:
Lazyflowmonkey
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 03, 2014, 09:39:04 AM

A for Australopithecus. :)


Australopithecus Spiff-a-reno?

http://www.suslik.org/Humour/General/general4.html

The true story behind this, (I first became aware of this decades ago) is that this nutjob from New Jersey, keeps sending crap from his backyard to the Smithsonian Institution.

Keep this in mind, next time you have to handle someone in a diplomatic manner . . . . . . . .
 :cheers:
Diplomacyboy

We have a winner.  That link is brilliant.

I've never made a mould, but would like to make one for a 1932 Austin 7 sidevalve, so I'm watching with interest, and am happy for you to take the pain  :-D

Anyway, I'm sure I've seen moulds where the latex(or whatever it was) was just painted over the surface in a suitable thickness rather than filled to make a solid mould.

Andy

Andy, on a 7, I'm thinking the exhaust ports could be done with a full fill technique with the proper product.  I just walked over to a model T block we have at work, which is similar in design - 4 exhaust, two intakes.

Of course, the big problem is getting air into the engine, and the 7 has shared intakes very similar to the T.  Putting 10 pounds of mud in a 5 pound bag CAN be done - Dolly Parton comes to mind -  it's getting the contents out intact that seems to be the problem.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 03, 2014, 10:01:22 AM
Mark, I had a thought.

If you were to take a highly compressible foam - I'm thinking disposable ear plugs - use the RTV method, and after the 3rd coat, fill the rest of the port with these RTV covered ear plugs, you might be able to maintain the shape and still have enough flexibility to pull the plugs out.

Or have I not had enough coffee yet?  :roll:

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 03, 2014, 10:27:33 AM
" Putting 10 pounds of mud in a 5 pound bag CAN be done - Dolly Parton comes to mind "

You're KIDDING, right?  I've been fooled all of these years? :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 03, 2014, 10:58:52 AM
That's actually her self deprecating description - I want to say it was on a CMA award show a number of years ago during what has since become known as a wardrobe malfunction.

"It takes a lot of money to look this cheap."
Title: Re: Milwaukee Midget
Post by: manta22 on March 03, 2014, 11:27:15 AM
DP is a good singer, though. Like Raquel Welch, Dolly Parton doesn't take herself too seriously.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jacksoni on March 03, 2014, 01:53:23 PM
FB- How about this one? : (this quote from my buddy Darin at RMRE)

"I found the distributor for the mold compound I use. Its been many years since I had to reorder. The shelf life on this stuff is about a year. Its much better than Blue-sil or any other compounds I have ever used. I have molds that are six years old and still hold there shape.

GL-1000

Go to this web site.

http://www.silicones-inc.com/conden.htm "
Title: Re: Milwaukee Midget
Post by: Andy Cooke on March 03, 2014, 03:34:18 PM
This method would probably work for you.    It is however, labor intensive, which is why I did not use it.

http://www.diyporting.com/molds.html

 :cheers:
Lazyflowmonkey

thanks, that's exactly what I'd recalled :)

Chris - yep, the 7 is much like the T.  As you suggest it's the inlet that's difficult, they're siamesed and T shaped, no concession to shaping.  The valves are 1", the throats and ports are too big, and everything is kinda squared off.  I put it on my flow bench and compared the results to a standard A series 850 head.  They're pretty much the same to about 4mm lift, then the 7 just stops flowing any more.  No idea why the sports cams have 9.5mm lift, even the standard cam has 6...  I'd be happy to make it flow like an 850 :)

Andy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2014, 07:16:47 PM
This method would probably work for you.    It is however, labor intensive, which is why I did not use it.

http://www.diyporting.com/molds.html

 :cheers:
Lazyflowmonkey

thanks, that's exactly what I'd recalled :)

Chris - yep, the 7 is much like the T.  As you suggest it's the inlet that's difficult, they're siamesed and T shaped, no concession to shaping.  The valves are 1", the throats and ports are too big, and everything is kinda squared off.  I put it on my flow bench and compared the results to a standard A series 850 head.  They're pretty much the same to about 4mm lift, then the 7 just stops flowing any more.  No idea why the sports cams have 9.5mm lift, even the standard cam has 6...  I'd be happy to make it flow like an 850 :)

Andy

Plan on adding a BUNCH of furnace grade epoxy to the ports.    Fill in the dead (to airflow) spots.   This will really help the torque by raising the average gas speed.

http://www.ruffstuff.com/pages/kits.html#epoxy

There are several to choose from at this site.   I've used some with good success.

Start by playing around with some "modeling clay" in the likely looking spots in the ports, fill in the "dead spots".    Try not to go bonkers . . . . . .
Also: If you can fit a larger inlet valve, do so.   Take your avg port "bowl" dia and divide by .85

For example:
1" valve with .875 bowl dia.           .875/.85=1.029 valve    The idea is to give the port some taper or radius in the bowl "beneath" the valve seat.   You might be able to go significantly larger, say 1.125/1.1875/1.25, BUT, you will need to be careful of machining into the water . . . . . . . .

Careful "infilling" might give you significant flow increases at higher lifts.     Also use Vizard's thread on a wire tool, although I'm sure he wasn't the originator of the tool.

You want consistent, laminar flow into the cylinder.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2014, 07:23:19 PM
FB- How about this one? : (this quote from my buddy Darin at RMRE)

"I found the distributor for the mold compound I use. Its been many years since I had to reorder. The shelf life on this stuff is about a year. Its much better than Blue-sil or any other compounds I have ever used. I have molds that are six years old and still hold there shape.

GL-1000

Go to this web site.

http://www.silicones-inc.com/conden.htm "

Thanks.    The blu-sil stuff I've been using supposedly has a Shore hardness of 30.   OK for 1 valve per port, but can be tricky to remove.   I've got molds I cast 20 years ago that are still in fine shape.

I'll check with a tech rep at the company.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2014, 07:27:24 PM
Mark, I had a thought.

If you were to take a highly compressible foam - I'm thinking disposable ear plugs - use the RTV method, and after the 3rd coat, fill the rest of the port with these RTV covered ear plugs, you might be able to maintain the shape and still have enough flexibility to pull the plugs out.

Or have I not had enough coffee yet?  :roll:



I dunno.    The trick is going to be flexibility/compressability/hillbillity.    As in hollow.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2014, 07:35:21 PM
" Putting 10 pounds of mud in a 5 pound bag CAN be done - Dolly Parton comes to mind "

You're KIDDING, right?  I've been fooled all of these years? :cry:

Uhhhmm, not a plastic sturgeon, er, surgeon, but I'm pretty sure, MUD is not used . . . . . . .

Might be the blu-silicone though   :roll:
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 251ENG on March 04, 2014, 02:17:15 PM
Hello all

I have herd of heads with material added to the bottom of the ports to form a " ramp " towards the valve and increase the radius in to the valve
Title: Re: Milwaukee Midget
Post by: Graham in Aus on March 04, 2014, 10:55:48 PM
Hi Simon, yes, I think that's what's referred to as improving the short turn radius, if the port is too big, better to fill it in an improve flow velocity and if the radius is then able to be less severe (and less turbulent) on the short turn, all the better!

How did I do Fordboy, am I learning??   :-D

The thread on a stick thing, is this to observe where the flow is going whilst actually on the flow bench, I.E. attached flow is better than detached turbulent flow?
Title: Re: Milwaukee Midget
Post by: Koncretekid on March 05, 2014, 08:12:11 AM
Fordboy and Midget,
I used a silicone, type GI-1110, from "Silicones, Inc., High Point, North Carolina, a couple of years ago.  Greased up the  parts I could reach with Vasoline and spayed PAM into parts I couldn't and got the following results.  I then made up a plaster head, ported the heck out of it, and put it on my crude flow bench for results.  Only problem was that I had lots of plaster to grind into, but there's no aluminum where I wanted to port the real head.  I had the head done by E&V Engineering in Howard City, Michigan, and he welded in an extra couple pounds of aluminum before he started.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 05, 2014, 10:15:17 AM
Those came out nice, Tom.


Only problem was that I had lots of plaster to grind into, but there's no aluminum where I wanted to port the real head. 

Yup . . .

There have been some tricked out new castings from Europe for the 1275 that maintain the stock ports and spread the valve spacing a tad - I suppose I'd call it a "cheater head" - but I can't justify the cost at this point in the game.


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2014, 08:43:23 PM
Ooooh - all a tingle.

Valves arrived to day.

Of course, I left 'em at work . . .  :|

But realistically, other than the crank scraper - which should be done soon - maybe a different cam and a set of gapless rings - this is likely the last of the major parts expenditures for this year.  I've got some machine work in front of me, some body work, dyno time, a new firewall and some assembly. 

I'm torn between a new paint job and going with vinyl wrap.  Wrap limits colors, but it's easily 1/3 the price of paint.

Weather is breaking - we'll be above freezing on Friday.

Forecast is for rain . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2014, 09:38:47 PM
Success!   Well, sort of . . . . . .

Well I got the new cam program up & running, no small feat in itself, especially without the documentation . . . . . . .

But after a fair amount of trial & error managed to load up some older Cam Dr. files.    Then after some more dinking around was able to generate some useful information.   (ie, net valve lift every 2 degrees, etc.)

And after that, later this afternoon, UPS arrived with: The Software Documentation.   Whoohoo!

BUT, and here's the BAD NEWS:   The files on the disc from C&S with the file extension   .prj    are not readable by the software . . . . . . .   :cry:   We need to get the files with the  .cpp   extension.     That will be a total of 4 files.    I'll mail back the "Frankendiskette" & another to give to C&S.

BTW, I changed the file extensions to  .cpp  just to try the idea out, and the program was still unable to read the file.   I'm thinking the  .prj  file is the "setup" file, and the  .cpp  file is the data file.   Drat!
 :cry:  :cry:  :cry:
Snidely Whiplash
Title: Re: Milwaukee Midget
Post by: edinlr on March 06, 2014, 11:09:23 PM
As far as making the port molds, I just googled "making molds of engine ports" and came up with a ton of pictures and vendors.
Title: Re: Milwaukee Midget
Post by: Andy Cooke on March 07, 2014, 03:09:27 AM
Have you tried to open the .prj file with something like hexedit?  I'm sure you're right about the .cpp file, but you never know....
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2014, 05:40:55 AM
As far as making the port molds, I just googled "making molds of engine ports" and came up with a ton of pictures and vendors.

Only one of the hits on the Google search was for a BMC cylinder head, but I was glad to find that one.   That author also laments about the difficulty of removing the mold from a siamesed port using a solid silicone compound.    His solution was to mold the port in a "hollow" fashion with RTV and an additive, VERY labor intensive.   I've added the link below as the guy's build thread should be interesting to other BMC "floggers" following Chris's build.

https://aseriesmodifications.wordpress.com/tag/silicone-port-mold/

Will try the urethane foam again, and I'm going to limit the expansion of the foam from the ports with a plate.

The whole problem here is the volume of the siamesed section of the ports, making the removal of the port casting VERY difficult without damaging the port mold casting.   This is a problem you normally don't have with say a Lotus or a Crossflow Ford or a Non-Crossflow Ford, etc, UNLESS a molding compound with too much "hardness" is utilized.    Determining the right combination of "softness"/elasticity required for removal and "hardness"/rigidity required for maintaining useful shape is going to be a trial & error process.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2014, 05:48:01 AM
Have you tried to open the .prj file with something like hexedit?  I'm sure you're right about the .cpp file, but you never know....

It appears to me that the size of the file would almost HAVE to include the data to be as large as they are.    But as I am not a programmer, AND, I don't want to spend time on something that probably won't be productive, the best course is likely to be to just get the correct files . . . . . . .

I'm doing enough "unproductive" work lately.

Chris: I've emailed you the files in case you want to take a crack at them.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 07, 2014, 07:46:17 AM
On the siamesed ports, any chance of doing 2 partial casts, trimming and bonding for a result? Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2014, 09:24:53 AM
On the siamesed ports, any chance of doing 2 partial casts, trimming and bonding for a result? Wayno

If the urethane foam casts don't work out, then a 2 piece urethane rubber mold will probably be the next effort.   I really don't like the idea of the hollow moldings because over time they deteriorate badly.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: gearheadeh on March 07, 2014, 11:23:02 AM
On the siamesed ports, any chance of doing 2 partial casts, trimming and bonding for a result? Wayno

If the urethane foam casts don't work out, then a 2 piece urethane rubber mold will probably be the next effort.   I really don't like the idea of the hollow moldings because over time they deteriorate badly.
 :cheers:
Fordboy

Love the info in this Thread, :-D

What about doing the Hollow molding and then filling it with something hard after it is out? :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 07, 2014, 11:49:59 AM
Howdy, Hagen!  Where have you been?

Expansion - or contraction is the issue there.  A silicone mold that's hollow comes out about the consistency of an al dente pasta shell.  Even if you fill it, you really don't know if you've constructed an accurate representation of the port because the outside might stretch.

The port won't give, so if the mold medium is set while still in the port, you're not as likely to see shifting of the shape. 
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 07, 2014, 11:27:17 PM
Fordboy & Midget,
Assuming that the effort to measure the port shapes of the “good” head is to document and perhaps replicate them, another approach may merit looking into...
In this day and age there are a lot of electrically based contact and non-contact measuring techniques in use.  From coordinate measuring machines to laser ranging techniques.  While I have no knowledge of a particularly suitable set of hardware, it seems like somebody must need to be able to check the shape of similar internal contours.  Pipeline inspection, boiler tubes, etc.  What do Edelbrock, for instance, or other manufacturers do to check their manifolds or heads?  Or do they just assume the CNC work is perfect?  There must be some inspection iterations involved during development.  Such a setup is probably expensive to purchase, but there may be a job shop somewhere set up to do that kind of work.  The result would likely be a CAD file which is only one step away from a CAM file which, if replication is the goal, eliminates the whole mess of making molds and then trying to translate that into an electronic file.
Wish I could point to a solution, but something along these lines may be worth thinking about.  Perhaps somebody out there in landspeed land has some background or knowledge that would pertain.

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2014, 08:03:06 AM
IO,

Thanks for the thoughts.    Most of the big manufacturers of heads/manifolds and the like either use multi-axis laser scanning or multi-axis digital co-ordinate measuring machines for quality control/inspection using techniques as you describe.   The techniques they use replicate or measure to within VERY tight tolerances, but are EXPENSIVE.    AND large manufacturers just don't want to know about small projects.

There are some smaller CNC porting services, using these types of measurement techniques, just beginning to pop up.    Most of these guys are refugees from really big Pro Teams, or large manufacturers.    I talked to a couple about this project (and a couple of other projects) at the PRI show.   The problem is that, like every other startup, the investment is steep, so they have to charge the going rate to stay in business, let alone be profitable.    And because of the demand for these services is at the Pro Racing level, pricing is "Pro-appropriate".    These are big dollars better spent elsewhere on the Midget.   That's why I've been trying to do this on the cheap using this older, less expensive method.

It's the Lite Beer story over and over:  Less Filling AND More Taste?!?   It just doesn't happen . . . . . . . .      IMHO . . . . . . . .

It's more like Craft Beer:   You get what you pay for . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 09, 2014, 11:28:07 AM
Chris (& Mark):  I got this from one of the NZ folks - and he asked me to pass it along to you.  Ready?



"Can you pass on to Milwaukee Midget that the best product I have used for port moulds is a product called Pinkysil might be worth a try.  Used for special effects work.
Regards
Grant"
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 09, 2014, 04:42:31 PM
Warning Will Robinson, Warning!!

Information Dump!!


midget,

Well this is all the info on valve dimensions and weights for every head I've touched in the last 12 months . . . . .     for your permanent record.

There are some interesting comparisons between valve types . . . . . .     not only weight-wise, but flow-wise.    The later designs are lighter and flow better, no big surprise . . . . .

Just a reminder:  On cylinder head/cam combinations where the engine becomes "valve spring pressure challenged" because of say, "packaging considerations",  lighter is always going to work out better.

I added a couple of Ford NCF race valves I had made, and a Cosworth valve, for comparison, at the bottom of the chart.

What is noteworthy here is that the valves manufactured by Race Engine Components are consistently lighter . . . . . .     even lighter than say, the Swiftune or Longman valves . . . . .   :?
 :cheers:
physicsboy, er, flowmonkey, er, sudsmonkey!!!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 10, 2014, 11:06:42 AM
Of possible interest to other BMC racers:

Check out this belt drive setup.   It is the first one I've seen with an adjustable tensioning device.    Readers may recall all the effort MM went through to try and install a tensioner on his adjustable chain drive for the cam.
The problem is that when a machine shop line bores or line hones your block and main caps, the distance between the crankshaft and camshaft centerlines usually gets reduced, providing slack in the chain or belt . . . . . . .

          (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2786_zpsc5f9e052.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2786_zpsc5f9e052.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2785_zpsd17b329c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2785_zpsd17b329c.jpg.html)
I believe this item is from Dave Wells in the UK.    No idea on price, but if you have slack in your drive belt for the aforementioned reasons, this item might be: priceless!!

BTW, does anybody know why an image edited on Photobucket loses the editing when the image is imported into this website?   I rotated this photo 90 degrees so it would be a vertical image.   You see what happened . . . . .
 :?    :?    :?    :?    :?
apparentlynotphotoboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 10, 2014, 12:54:15 PM
Of possible interest to other BMC racers:

Check out this belt drive setup.   It is the first one I've seen with an adjustable tensioning device.    Readers may recall all the effort MM went through to try and install a tensioner on his adjustable chain drive for the cam.
The problem is that when a machine shop line bores or line hones your block and main caps, the distance between the crankshaft and camshaft centerlines usually gets reduced, providing slack in the chain or belt . . . . . . .

          (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2786_zpsc5f9e052.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2786_zpsc5f9e052.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2785_zpsd17b329c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2785_zpsd17b329c.jpg.html)
I believe this item is from Dave Wells in the UK.    No idea on price, but if you have slack in your drive belt for the aforementioned reasons, this item might be: priceless!!


adjustable tension is good for the reasons you mention but I don't see ready adjustability of cam timing, ala Jesel belt drives for instance. Is that hidden on the back side of the cam pulley somehow that we can't see here?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2014, 02:01:07 PM
3 piece cam wheel - slotted with a threaded backing plate.

I believe the cover has a finger on it that holds the oblong slot against a spring in the wheel assembly.
Title: Re: Milwaukee Midget
Post by: jacksoni on March 10, 2014, 02:03:58 PM
3 piece cam wheel - slotted with a threaded backing plate.

I believe the cover has a finger on it that holds the oblong slot against a spring in the wheel assembly.
OK, I got it. the jesel I use is 2 piece. Was pretty sure there must be some way, just  didn't get it looking at the pictures.
Title: Re: Milwaukee Midget
Post by: Finallygotit on March 10, 2014, 03:19:28 PM

BTW, does anybody know why an image edited on Photobucket loses the editing when the image is imported into this website?   I rotated this photo 90 degrees so it would be a vertical image.   You see what happened . . . . .
 :?    :?    :?    :?    :?
apparentlynotphotoboy

Try rotating it and saving under another file name, then have this site point to the newly named file.  HTH
Title: Re: Milwaukee Midget
Post by: Freud on March 10, 2014, 04:27:57 PM
Don't answer with violence.

Speak softly and use Photoshop.

FREUD
Title: Re: Milwaukee Midget
Post by: Finallygotit on March 10, 2014, 07:28:16 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 10, 2014, 07:54:53 PM
Of possible interest to other BMC racers:

Check out this belt drive setup.   It is the first one I've seen with an adjustable tensioning device.    Readers may recall all the effort MM went through to try and install a tensioner on his adjustable chain drive for the cam.
The problem is that when a machine shop line bores or line hones your block and main caps, the distance between the crankshaft and camshaft centerlines usually gets reduced, providing slack in the chain or belt . . . . . . .

          (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2786_zpsc5f9e052.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2786_zpsc5f9e052.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2785_zpsd17b329c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2785_zpsd17b329c.jpg.html)
I believe this item is from Dave Wells in the UK.    No idea on price, but if you have slack in your drive belt for the aforementioned reasons, this item might be: priceless!!

BTW, does anybody know why an image edited on Photobucket loses the editing when the image is imported into this website?   I rotated this photo 90 degrees so it would be a vertical image.   You see what happened . . . . .
 :?    :?    :?    :?    :?
apparentlynotphotoboy

The cam drive wheel is 3 piece, and the 6 fixing bolts provide the timing adjustability and the clamping.

The slot in the idler assembly is fixed by an allen head bolt & washer that is fit in the slot of the idler.    Just enough adjustability to provide some tension.    Theoretically . . . .

I rotated the photo in PhotoBucket's photo editor and then saved and REPLACED THE ORIGINAL FILE!!   PhotoBucket is not meeting my needs, AND IT DOESN'T DO CAM ANALYSIS EITHER!!

Guess I'm gonna hafta bite the bullet and get Photoshop.

Hey Freud, with Photoshop will I be able to put a donkey's head on all the pictures of my brother?   I'm needing some closure on this or I'm gonna hafta borrow an AR16 from my cousin . . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: hotrod on March 10, 2014, 10:29:14 PM
Sounds like photobucket does not really change the image properties, but does the rotation internal to its own application, so the image still retains the original meta data.

Download irfanview, it is a free photo app that allows you to do all the basics like rotation, simple resizing, cropping, contrast and brightness adjustment etc.
For most users it covers 99% of what you would ever want to do except things like moving body parts to other people ;)

For that photoshop elements is the way to go, much cheaper than full photoshop and does just about everything except very sophisticated image manipulation.
Title: Re: Milwaukee Midget
Post by: manta22 on March 11, 2014, 02:07:37 PM
After you rotate the image in Irfanview, don't forget to save it.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 11, 2014, 02:55:26 PM
If you display thumbnails or filmstrip in windows explorer and right click there is a rotate left or right option. If you have MS Office 2003 or 2007 there is MS Office picture manager [under MS Office\MS Office Tools.]
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 12, 2014, 09:48:12 AM
BMC Cylinder head weight, redux

Some numbers:

Head type              Weight                              Comment
12G1316                      27#, 3.0oz                                92-150   Comptune/PHP
12G1316                      26#, 9.2oz                                92-148   Heavily milled
12G1316                      27#, 8.0oz                                ?
12G1316                      28#, 0.0oz                                Home ported
                                   27#, 5.05oz   AVG

12G940 early                26#, 9.2oz                                D. Vizard prepped                                                        
12G940 early                26#, 6.4oz                                MED                  
12G940 early                26#, 2.2oz                                Comptune, heavily milled                    
12G940 early                26#, 14.4oz                              Home ported                                    
                                    26#, 8.05oz  AVG

12G940 late                  25#, 6.2oz                                Calver                      
12G940 late                  24#, 5.2oz                                Swiftune   defect in chamber to water jacket, from valve seat overcut
12G940 late                  25#, 6.6oz                                Swiftune                          
                                    25#, 0.66oz  AVG

All of the above cylinder heads are ported & prepped racing heads.   Some professionally done, some not.  12G940 early head identified by the flat upper surface.   12G940 late head (Metro? Turbo?) identified by the "sculpted" upper surface.

If there is a way to more precisely identify the late head type, I like to know about it.    Any wisdom from the other side of the pond?

Make of this what you will:
A/  12G1316's average approx. 13oz more than early 12G940's.   (no doubt most of this difference is the air injection bosses.)
2/  early 12G940's average approx. 1#, 7oz more than the late 12G940's.      That's 2#, 4oz difference between the late 12G940 and the 12G1316!!
d/  for the purposes of a reliable race prepped cylinder head, less weight appears to be problematic . . . . . . .

Chris's Longman prepped head was NOT included, because it has been so heavily milled for C/R increase.   I'll post the weight of his head at a later time.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Freud on March 12, 2014, 07:00:22 PM


Hey Freud, with Photoshop will I be able to put a donkey's head on all the pictures of my brother?   I'm needing some closure on this or I'm gonna hafta borrow an AR16 from my cousin . . . . . . . . .
 :cheers:
Fordboy
[/quote]

Photoshop works backwards. Your brothers head will appear on the hind end of the donkey.

If you don't want a mixed color, use a white donkey.

FREUD
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 12, 2014, 07:55:11 PM


Hey Freud, with Photoshop will I be able to put a donkey's head on all the pictures of my brother?   I'm needing some closure on this or I'm gonna hafta borrow an AR16 from my cousin . . . . . . . . .
 :cheers:
Fordboy

Photoshop works backwards. Your brothers head will appear on the hind end of the donkey.

If you don't want a mixed color, use a white donkey.

FREUD

Perfect!!!   I can live with that.
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 13, 2014, 07:46:43 AM
midget,

Any word on the x-files?    No micro-film please, transfer by 3.5" diskette, as mandated by Comrade Putin.

Da Svidaniya
Boris
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 13, 2014, 10:05:03 AM
midget,

Any word on the x-files?    No micro-film please, transfer by 3.5" diskette, as mandated by Comrade Putin.

Da Svidaniya
Boris

Boris, I'm only one spy.
 
These things must be handled discretely and with a deft hand. 

Do you really want me to say where I'm Putin that diskette?

My autonomy has been disrupted by emergency servitude to the republic of Oak Creek, throwing yesterday into a small scale Crimean Crackdown.  But after I deliver low level wireless telecommunications devices ordered by the Milwaukee Collective Education Authority to the opera house on the West Bank, I will back-channel the encrypted information file and the hallowed relic, the Block of Abingdon, to our operatives in the Western consulate in Butler.

Comrade Conrad
Moscow Midget   
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2014, 03:56:20 PM
Hi Simon, yes, I think that's what's referred to as improving the short turn radius, if the port is too big, better to fill it in an improve flow velocity and if the radius is then able to be less severe (and less turbulent) on the short turn, all the better!

How did I do Fordboy, am I learning??   :-D   YES

The thread on a stick thing, is this to observe where the flow is going whilst actually on the flow bench,   YES   I.E. attached flow is better than detached turbulent flow?   

Graham,

Graded your test as an A+.      Notes in your text.    Sorry for the delay in grading . . . . .
 :cheers: :cheers: :cheers:
Fordboy

As I will be unavailable to celebrate your test result in Oz, you will have to consume my share.   Doubtless, this will not be an issue . . . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2014, 04:15:41 PM
:-D :-D

Just out of interest are any of the heads you are testing offset valve ones ?


Yes.   Both Swiftune heads use 1.48" inlet valves combined with 1.22" exhaust valves.     As this combination will not fit the standard valve spacing dimension, I suspect the exhaust valve has been offset by the usual .050".

Midget's Longman head uses a 1.48" x 1.15" valve combo.    I'm pretty sure it is at the standard spacing.

The other Longman head uses a1.48" x 1.22" valve combo.     Would have to suspect that it also has an offset on exhaust.

When I get some time this week, I'll measure the valve spacing centerlines for several of the heads I've been flow testing and post up the results.


OK.  Some measurement results just in:

Std 1275 cylinder heads, valve spacing center to center:     1.340"/1.345"
Swiftune cylinder heads,  valve spacing center to center:     1.370"/1.376"   so +.030"/.75mm spacing

The intakes (1.475" valve) remain centered, the exhausts (1.215") are moved outboard from the cylinder centerline.

I have heard of offsets in the .040"/1.0mm to .050"/1.27mm for exhaust, AND, for intakes. (1.50"/1.53" dia valves!!!!)   My understanding is that the double offsets with the giant valves are only used on LARGE bore sizes, such as 73.5mm.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2014, 06:17:17 PM
Warning Will Robinson!!   Warning!!

Below are photos of a $5000.00 (approximately . . ) Swiftune cylinder head currently seeking employment as a . . . . . BOAT ANCHOR . . . . . preferably in the Royal Navy!!

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2788_zpsa556f75f.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2788_zpsa556f75f.jpg.html)  (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2787_zpsdbc46e32.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2787_zpsdbc46e32.jpg.html)

Uhhmmm, don't let anyone tell you that sinking the valves into the chamber roof is NO PROBLEM.    On this late style "sculpted" 12G940 cylinder head, the valve depth combined with an overcut larger than what Swiftune originally machined into the chamber, has opened a "defect" into the water jacket . . . . . . .    This particular valve is about .03"/.75mm deeper than the other valves.   Combined with a .06"/1.52mm larger "overcut" this "valve job" found water.

BTW, the defect has been "picked at" just to see how extensive it might be.    The "water" was discovered at speed, in competition, after a 400 mile tow . . . . . .

That particular valve is .021" deeper than the chamber depth . . . . .   (measurements taken with the head inverted)   and you can see how heavy the "overcuts" were made.

If you are going to modify your head in this manner, you might consider ultrasound checking the thickness of the casting FIRST.   Or not . . . . .
 :cheers:
Checkitfirstboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2014, 06:59:34 PM
I could see that having a negative impact on compression.  :cry:

But Mark, this challenges the accepted adages, the common knowledge, the benchmarks, the standards that all racers know to be true . . .

1 - "Bigger is ALWAYS better!"

and

2 - "The more you spend, the faster you will go!"

To my favorite heretic!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on March 14, 2014, 09:27:24 PM
I could see that having a negative impact on compression.  :cry:



I don't know, as it builds up steam...

G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2014, 09:40:29 PM
Just use higher viscosity water.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2014, 09:44:40 PM

But Mark, this challenges the accepted adages, the common knowledge, the benchmarks, the standards that all racers know to be true . . .

1 - "Bigger is ALWAYS better!"


Ahhhh, you do know it's racing, not porn, right?

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 14, 2014, 09:46:43 PM
You sure it's not a secret transfer port?  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2014, 10:07:02 PM
You sure it's not a secret transfer port?  :-D

Maybe a double, super secret, transfer port?     Injecting only one cylinder, so as not to be obvious . . . . . . .
Title: Re: Milwaukee Midget
Post by: Buickguy3 on March 14, 2014, 10:37:37 PM
  How about some Ni-rod? Works for me.
    Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 14, 2014, 11:50:58 PM
 How about some Ni-rod? Works for me.
    Doug  :cheers: :cheers: :cheers:

I agree Doug. If the head has enough material to completely remachine I'm sure I could repair it with a complete preheat to red but it would likely cause some distortion. Otherwise I'd sure try a conventional localized repair.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 15, 2014, 08:43:49 AM
 How about some Ni-rod? Works for me.
    Doug  :cheers: :cheers: :cheers:

I agree Doug. If the head has enough material to completely remachine I'm sure I could repair it with a complete preheat to red but it would likely cause some distortion. Otherwise I'd sure try a conventional localized repair.

Pete

I'm game to try and repair the head, but the owner is not.    In addition to welding/brazing the defect, the head needs 8 valve seats to restore the high-lift airflow.    And, after having a bad experience with a dropped valve seat and the resulting blown engine & gearbox (couldn't get it shut off fast enough and it's a Mini . . . .) he doesn't want to risk another expensive debacle.    That is understandable.

BTW, I did not install the valve seat(s) that caused the problem.

Yeah, I know properly installed valve seats shouldn't be a problem, but sometimes client confidence in a repair trumps everything else.    What engine builder can guarantee a totally trouble free repair?      S*** happens when engines get over-revved and over-heated . . . . . . .

Auto racing is the ultimate "Caveat Emptor" sport . . . .        Well, except for thoroughbred racing . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 15, 2014, 09:22:56 AM
Well, if the owner is making an anchor out of it, maybe he would donate it to your upcoming Chris-Craft restoration project- if it had any other features making it worth repairing. :-P :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 15, 2014, 06:07:33 PM
midget,

Entered your data in to my copy of Bonneville Pro.    Attempting to duplicate your 2013 results based on your known data.

First pass through the data cruncher says it's not possible for an 1810 lb car to go 118.7 mph with 95.1bhp . . . . . .   :roll:   :-o   even with an origami pilot . . . . . .   :wink:

Will need more accurate input data.   :|  :?
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Stan Back on March 15, 2014, 09:25:44 PM
I saw him running over on #3.  I sorta goes south.  Every map I see, south looks downhill.  Maybe that's it.
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 15, 2014, 09:55:49 PM
Fordboy/Midget:
Doing the calculations with the parameters as listed below, the results are also as listed below.  While the frontal area, drag coefficient, and driveline efficiency are estimates, they seem to be reasonable values, and show that the actual results from the salt can be consistent with predictions.  (Previous encounters with Bonneville Pro here on the forum have shown it to be less than confidence inspiring.) 
After Speed Weeks last year you guys vowed to distill the area and drag coefficient from the results, but I don’t remember ever seeing them.  Did this ever get done, or is it considered proprietary info?
So, for what it’s worth:

Speed   118.7   mph
Area   15   sq-ft
Cd   0.45
Aero drag   215    lb
Weight      1810   lb
Tire pressure   60   psi
Rolling drag   28   lb
Total drag   243   lb
Hp aero      68
Hp rolling     9
Hp total      77
Driveline eff.   0.9
Engine Hp at Bonneville   85.6
Engine Hp at Sea Level   93.4
Title: Re: Milwaukee Midget
Post by: Sumner on March 15, 2014, 10:23:14 PM
Fordboy/Midget:
Doing the calculations with the parameters as listed below, the results are also as listed below.  While the frontal area, drag coefficient, and driveline efficiency are estimates, they seem to be reasonable values, and show that the actual results from the salt can be consistent with predictions.  (Previous encounters with Bonneville Pro here on the forum have shown it to be less than confidence inspiring.)  
After Speed Weeks last year you guys vowed to distill the area and drag coefficient from the results, but I don’t remember ever seeing them.  Did this ever get done, or is it considered proprietary info?
So, for what it’s worth:

Speed   118.7   mph
Area   15   sq-ft
Cd   0.45
Aero drag   215    lb
Weight      1810   lb
Tire pressure   60   psi
Rolling drag   28   lb
Total drag   243   lb
Hp aero      68
Hp rolling     9
Hp total      77
Driveline eff.   0.9
Engine Hp at Bonneville   85.6
Engine Hp at Sea Level   93.4

Thanks, I've wondered how the Spreadsheet I have on my site would compare to another source....

(http://1fatgmc.com/car/Temp-1/Milwaukee%20Midget-1.jpg)

http://1fatgmc.com/car/Temp-1/Milwaukee%20Midget-1.jpg (http://1fatgmc.com/car/Temp-1/Milwaukee%20Midget-1.jpg)

Using your input data it came up pretty close with 82 RWHP (vs. 77) needed.

The spreadsheet is here if anyone is interested.  Use the one named "HP Needed for a Lakester or Car to Run a Certain MPH" ......

http://purplesagetradingpost.com/sumner/bvillecar/bville-spreadsheet-index.html (http://purplesagetradingpost.com/sumner/bvillecar/bville-spreadsheet-index.html)

Sum
Title: Re: Milwaukee Midget
Post by: Tman on March 16, 2014, 12:16:21 PM
Sum, my computer will not open that file?
Title: Re: Milwaukee Midget
Post by: Sumner on March 16, 2014, 12:23:50 PM
Sum, my computer will not open that file?

Can you save it?  It is in excel format.  I used the free Open Office software to generate it and download it.

Scottie had a similar sounding problem and I sent the file as an attachment with an email and then he was able to use it.  If that would help I could send it to you that way.  PM me an e-mail address if you want to try that.  Also anyone else can do likewise that is having a problem with any of the spreadsheets on that page.  Not sure why they download and work for some and not others.

Also once downloaded you usually have to save it under a different name and re-open it before you can enter your data.  Again some do and some don't have to do that,

Sum
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2014, 12:41:31 PM
Sum, my computer will not open that file?

Can you save it?  It is in excel format.  I used the free Open Office software to generate it and download it.

Scottie had a similar sounding problem and I sent the file as an attachment with an email and then he was able to use it.  If that would help I could send it to you that way.  PM me an e-mail address if you want to try that.  Also anyone else can do likewise that is having a problem with any of the spreadsheets on that page.  Not sure why they download and work for some and not others.

Also once downloaded you usually have to save it under a different name and re-open it before you can enter your data.  Again some do and some don't have to do that,

Sum

I've found it usually depends on what version of Windows/Microsoft Office/Excel you have.   Some home/economy versions do not support editing imported documents/spreadsheets.   It is usually no problem with the full featured versions of the programs, AKA, "You get what you pay for"/Why Bill Gates is the anti-christ.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2014, 12:42:56 PM
Thanks Sumner.    I'm finding your spreadsheet helpful.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2014, 07:07:30 PM
Star, er, Compression Ratio Wars . . .

Pommy pigmy,

This is what I was talking about.   These samples are 948 pistons from another galaxy, far, far away . . . . . . .  although the principal is the same.   Probably don't need this much dome, but we would need to calculate the volume required for the C/R desired.   The flat top ran OK, but the domed piston with its' higher C/R, made more bhp, in spite of the added complexity.   Valve clearance notches would be needed for the Grenade, adding further complexity.    The low hanging fruit has already been picked . . . . . . . .

      (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2793_zps25d7f492.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2793_zps25d7f492.jpg.html)       (http://i1267.photobucket.com/albums/jj549/fordboy628/100_2792_zpsc1884126.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2792_zpsc1884126.jpg.html)

I am still of the opinion that a C/R increase will impact bhp output more than widening the LCA of the cam.    Not sure on the cost differences between the 2 options.    You will need to consult your records.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2014, 07:55:55 PM
midget,

Any word on the x-files?    No micro-film please, transfer by 3.5" diskette, as mandated by Comrade Putin.

Da Svidaniya
Boris

Boris, I'm only one spy.
 
These things must be handled discretely and with a deft hand. 

Do you really want me to say where I'm Putin that diskette?

My autonomy has been disrupted by emergency servitude to the republic of Oak Creek, throwing yesterday into a small scale Crimean Crackdown.  But after I deliver low level wireless telecommunications devices ordered by the Milwaukee Collective Education Authority to the opera house on the West Bank, I will back-channel the encrypted information file and the hallowed relic, the Block of Abingdon, to our operatives in the Western consulate in Butler.

Comrade Conrad
Moscow Midget   

                 ?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 16, 2014, 08:01:10 PM


                 ?

Ah, yes - undersecretary of the consulate had not been in contact with his operative.
Title: Re: Milwaukee Midget
Post by: 251ENG on March 17, 2014, 02:57:36 PM
Hello All

Fordboy , ref the damaged swiftune head .

From what you have said this head seams to have had a hard previous life with damage to the inlet valve seats . I would say it probably originally had 1.456" ( 37mm) inlet valves and someone has tried to reclaim the head by re-cutting seats and fitting oversize 1.475" ( 37.5mm )valves .

Is this an 8 insert head or an old head with just exhaust inserts fitted ?. This would explain the wear on the inlets and the exhausts still on original size valves.

Seat cutting on big valve A series is always a trade off between producing a desirable top seat angle and having the angles meet to form a sharp edge that promotes cracking.

I have never had a water jacket hole like that on a 12G 940 but it is VERY common on AEG 163 heads . Sometimes I have taken up to 0.100" out of 12G 940 to loose bad valve seat jobs. :-o

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 17, 2014, 07:52:24 PM
Hello All

Fordboy , ref the damaged swiftune head .

From what you have said this head seams to have had a hard previous life with damage to the inlet valve seats . I would say it probably originally had 1.456" ( 37mm) inlet valves and someone has tried to reclaim the head by re-cutting seats and fitting oversize 1.475" ( 37.5mm )valves .   The head was originally supplied with 37.5mm inlet valves.   Problem is "someone" tried to make it better.

Is this an 8 insert head or an old head with just exhaust inserts fitted ?   No valve seat inserts in this head at all.   The client refuses to use a race head with seat inserts.   "Someone" put some seats in an older head of his, and they fell out at racing speed, causing massive damage to the engine.   Chuffed it.
This would explain the wear on the inlets and the exhausts still on original size valves.

Seat cutting on big valve A series is always a trade off between producing a desirable top seat angle and having the angles meet to form a sharp edge that promotes cracking.   This is my experience as well.

I have never had a water jacket hole like that on a 12G 940 but it is VERY common on AEG 163 heads . Sometimes I have taken up to 0.100" out of 12G 940 to loose bad valve seat jobs. :-o    I typically do not like to "deepen" the chamber to reclaim race heads.    It shortens the short side radius of the valve pocket, which is the wrong thing to do for flow.    Probably OK for street heads though.


I'm thinking that this head just has a casting void in that area between the 2 inlet valves.    It was OK until "someone" sunk the valve and then tried to "blend in" the sunken valve seat with a larger diameter overcut.

I think the better repair course would have been to install iron or b/copper valve seats, but the client was against that.

This idea that BMC heads can't hold seats is bs.   It does have to be done carefully and std seat inserts typically will not work.    But I have repaired lots of BMC (and Ford) racing cylinder heads with custom iron valve seats, as long as the head is not "overported" in the bowl area.   They all work fine, BUT, you cannot overheat the head!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 251ENG on March 18, 2014, 03:11:22 AM
Hello All

I,ve fitted hundered,s of inserts in A-series heads and only ever had 2 come out , both on engines that were overheated . One spent all day  :-o on a rolling road and the other went down the motorway with no water in it !!!

As you said , some ported heads ( or AEG 163,s ) give you no material to seat the inserts on to .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2014, 03:55:10 PM
Kettle Engine Porn!!!

Simon,

Just how rare is a Rover K series, DOHC K16 MPI 1100 (1120cc actual), compared to a DOHC K16 MPI 1400?  (1398cc actual)

Would you be able to let me know the specifics of each:

Bore
Stroke
Rod length
Intake valve dia
Exhaust valve dia
Max amount of lift/duration stock cam core can provide

Been using Wikipedia, but the info there is limited:

http://en.wikipedia.org/wiki/Rover_K-series_engine#1100

Are there any British tuners that provide bits for the K16?

Etc, etc, etc.

I did find this interesting site:

http://kengine.dvapower.com/

Toward the end, a dyno graph shows about 245 bhp from a 1.7L, presumably full race spec.    Uhhmm, that scales down to 144 bhp @ 1.0L . . . . . . . . .   :-D
BTW, those numbers are rear wheel bhp . . . .

Thanks in advance.
 :cheers:
NewlyconvertedtothechurchoftheRoverboy

P.S.  midget,   NO F1 ROD/STROKE RATIOS!!!!!
Title: Re: Milwaukee Midget
Post by: jacksoni on March 18, 2014, 05:11:51 PM
Since you bring up the Rover K, have you looked at the BMW twin cam conversion? There was a turbo Mini running one at the salt 2012. I know MM has threatened a couple of times to go looking for  a DOHC of some sort.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 18, 2014, 05:24:51 PM
Since you bring up the Rover K, have you looked at the BMW twin cam conversion? There was a turbo Mini running one at the salt 2012. I know MM has threatened a couple of times to go looking for  a DOHC of some sort.

I've corresponded with the Kiwis - Essentially, they've built the same short-stroke A series block I have.  They are planning on heading back to Bonneville this year, and I intend to buy them beer.

Unfortunately, the BMW head would knock me out of GT into Modified.  But because engine swaps are allowed in GT - within the same automobile manufacturer - a destroked K series would be a quick way to go DOHC and remain rule compliant.

If I stretched it, seeing as British Leyland owned Coventry, I COULD try a Climax engine, but if I'm going to spend that kind of money on a British engine, it'd be cheaper to build a Jaguar 6.

Yeah - you know there's something's wrong when building a Jag engine is a cost effective alternative to a highly sought-after forklift motor . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 18, 2014, 05:25:50 PM
Fordboy - I have the factory service manual on CD for the K.
Title: Re: Milwaukee Midget
Post by: Stan Back on March 18, 2014, 05:34:15 PM
I'm trying to imagine you and the Jaguar stuffed in the GT Midget.
Title: Re: Milwaukee Midget
Post by: jacksoni on March 18, 2014, 05:49:33 PM
Since you bring up the Rover K, have you looked at the BMW twin cam conversion? There was a turbo Mini running one at the salt 2012. I know MM has threatened a couple of times to go looking for  a DOHC of some sort.

I've corresponded with the Kiwis - Essentially, they've built the same short-stroke A series block I have.  They are planning on heading back to Bonneville this year, and I intend to buy them beer.

Unfortunately, the BMW head would knock me out of GT into Modified.  But because engine swaps are allowed in GT - within the same automobile manufacturer - a destroked K series would be a quick way to go DOHC and remain rule compliant.

If I stretched it, seeing as British Leyland owned Coventry, I COULD try a Climax engine, but if I'm going to spend that kind of money on a British engine, it'd be cheaper to build a Jaguar 6.

Yeah - you know there's something's wrong when building a Jag engine is a cost effective alternative to a highly sought-after forklift motor . . .

Ooooppppsss, of course. But, BMW makes Minis...... :wink: :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 18, 2014, 06:39:27 PM

Here's a build diary of someone who has done it.

It's pretty darned cool, but I'm thinking this is the l o n g way around . . .

http://www.16vminiclub.com/forums/showthread.php?t=7850

Although they now have kits available . . .

http://www.twinkam.co.uk/shop/category_2/BMW-Twin-Kam-Conversion.html?shop_param=cid%3D%26
Title: Re: Milwaukee Midget
Post by: Buickguy3 on March 18, 2014, 11:30:12 PM
  Or you could put a Buick straight 8 in a Jag. [Don't even think of putting it in an MG. or a Mini].
  Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Geo on March 18, 2014, 11:57:07 PM
Quote
it'd be cheaper to build a Jaguar 6

Chris,

There's a 24v 6 cyl DOHC in the garage.  And if you go wide there's a 6.0 12 cyl next to it!  :wink:

Looking forward to this year's run.

Geo
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 19, 2014, 12:11:27 AM
A couple of years ago at the High Desert Swap, there was an abandoned MG Midget project for sale really cheap.  It had a Datsun L20B in it that seemed to be kind of long.   :mrgreen:

Might have been why the project was abandoned.

Mike
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 19, 2014, 03:46:59 AM
XJ6. :? :?
Concentrate on courting KEIRA Knightly and getting her to pay for your racing pursuits, quicker and more likely of success.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2014, 07:47:35 AM
XJ6. :? :?
Concentrate on courting KEIRA Knightly and getting her to pay for your racing pursuits, quicker and more likely of success.

Keira Knightly?   The skinny girl in those pirate movies?    :-o    :?

OH WAIT, , , , ,    :|     I guess the IMPORTANT question is:

How skinny is her wallet?    :roll:
 :cheers:
Undecidedaboutpowerplantsboy

P.S.   I've got most of the bits to build up a 1.0L DOHC 4V Cosworth/Ford if you can figure a way for it to be legal in GT . . . . . . .

P.P.S.   Whoops!!  Sorry about getting off track here . . . . . .   You know, an idle,creative, warped mind, etc, etc, evil, etc . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2014, 07:56:49 AM
Fordboy - I have the factory service manual on CD for the K.

Cool.   Burn a copy for me if you don't mind.
 :cheers:
Roverboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2014, 08:02:28 AM
250 pages of Build Diary?

WTF?   :-o   :?    :roll:

Ahhhhh, hold on, a crapload of that worthless chatter is  . . . . .  me?!?   :-o    :?

Uhhhmmm, nevermind . . . . . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 19, 2014, 09:44:47 AM
Is that why you never sign off as "Brevityboy"?  :-D :cheers: :cheers: :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2014, 11:48:02 AM
Is that why you never sign off as "Brevityboy"?  :-D :cheers: :cheers: :cheers: Wayno

Ouch Wayno!!    :-D

Well, you pretty much have got my number!!    :-D   :-D
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 19, 2014, 12:10:35 PM
"...Well, you pretty much have got my number!..."

And so it shall be called - - Googleplex.
Title: Re: Milwaukee Midget
Post by: 251ENG on March 19, 2014, 03:35:49 PM
Hello All

KETTLE SPEC FOR FORDBOY  :-D

The 16V 1100 engine appears to be a rare beast , its listed as being fitted to the Rover 25 from 2000 to 2005 , but nobody can remember seeing one.
Power listed is 70BHP.

Tech info as follows ( taken from Haynes ROVER METRO , 111 , 114 ) There will be loads of these on uk ebay

1100   bore 75mm  stroke 63.25mm
1400   bore 75mm  stroke 79.00mm

Rod centres 131.5mm

inlet valve        28mm
exhaust valve    24mm

Sorry nothing on cams except lift on K16 8.2mm

As far as I know all the blocks are basically the same size and the 1800 16v head will fit on an 1100 block given thought to valve clearances .

For anyone that dosen,t know this engine , it is basically an empty alloy box with 4 cast iron tubes in it , a crank fitted to the bottom , a head slapped on the top and loads of very long thin bolts holding it all together ( sometimes ) .

The head bolts ALSO hold the crank in it  :-o

Hope this is of some help , they do make big power .

Just another thing , MG/ROVER have been owned by Honda , British Aerospace and BMW over the years.

Could you not fit a VTEC , M3 or a JET ENGINE  :-D :-D :-D

Title: Re: Milwaukee Midget
Post by: jacksoni on March 19, 2014, 04:49:55 PM
I saw something on Tv about this engine or similar in a Lotus? Long, one time use head bolts as mentioned. Common head gasket issues. What is performance potential? 70 stock, what when you lean on it and has anyone ever done so? And can you swap the head onto the A block ala the BMW swap which would be nice considering a proven, on hand, short block. This is the plan for next winter and another 100 pages while you try to fine tune what you have?? LOL
Title: Re: Milwaukee Midget
Post by: RichFox on March 19, 2014, 05:22:59 PM
I had a Lotus 907 (Jensen Healy) in my roadster for a while. It had long studs that held the head on. The crank had a one piece aluminum girdle. After a while the studs became loose in the aluminum block. Kind of scary when torquing the head. But it was a good motor. I liked it.
Title: Re: Milwaukee Midget
Post by: gearheadeh on March 19, 2014, 05:25:27 PM
Hello All

KETTLE SPEC FOR FORDBOY  :-D

The 16V 1100 engine appears to be a rare beast , its listed as being fitted to the Rover 25 from 2000 to 2005 , but nobody can remember seeing one.
Power listed is 70BHP.

Tech info as follows ( taken from Haynes ROVER METRO , 111 , 114 ) There will be loads of these on uk ebay

Just another thing , MG/ROVER have been owned by Honda , British Aerospace and BMW over the years.

Could you not fit a VTEC , M3 or a JET ENGINE   :-D :-D :-D



Me thinks that this lad has a wee bit of a sence of humor! :mrgreen: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2014, 09:16:52 AM
midget,

Thanks for the visit and the Suds and the Sq tube.   Will cc every cylinder to measure the average compression ratio with the new RimFlow exhaust valves.   But I think that the .3cc reduction that we saw on cylinder #3 will most likely be consistent.    We will just have to scratch up every fraction at this point.

HiHo Grenade!!  Away!!
 :cheers: :cheers: :cheers:
Fordboy

P.S. Just a reminder . . .  you too could be an Illini . . . . . . . . albeit with Iowa roots!!   :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2014, 12:23:02 PM
midget,

Thanks for the visit and the Suds and the Sq tube.   Will cc every cylinder to measure the average compression ratio with the new RimFlow exhaust valves.   But I think that the .3cc reduction that we saw on cylinder #3 will most likely be consistent.    We will just have to scratch up every fraction at this point.

HiHo Grenade!!  Away!!
 :cheers: :cheers: :cheers:
Fordboy

P.S. Just a reminder . . .  you too could be an Illini . . . . . . . . albeit with Iowa roots!!   :roll:


I like the neighborhood, I like the neighbor next door, but above all of that, I really like the idea of living in a state where they have the good common sense to routinely ship their governors to prison.
Title: Re: Milwaukee Midget
Post by: 251ENG on March 20, 2014, 03:07:37 PM
Hello All

Did they ever sell the mk1 Landrover Freelander 1800 , Lotus Elise , MGF or Rover75 in the USA or Canada ?

Just thinking if it possible to use an 1800 and fit the smaller liners ?

A 1000cc K series is a good idea in concept , but you are going to need to make the following .

Short stroke steel crank
Special steel rods
Special pistons
Camshafts , maybe ( have you looked at what kent and piper offer in the uk ?

There are lots of tuning bits available for the 1800 engine in the uk

You will also need a new set of liners and all the other part to build the engine , nothing of which will be available in the USA I guess.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2014, 05:24:51 PM

A 1000cc K series is a good idea in concept , but you are going to need to make the following .

Short stroke steel crank
Special steel rods
Special pistons
Camshafts , maybe ( have you looked at what kent and piper offer in the uk ?


And your point is . . . ?  :-D

None of that stopped me from doing a short stroke A. 

Short stroke inline crank?  Other than the one you put up on E-bay about a year after I had one made, I really wasn't counting on doing anything else but a billet piece.

Cooper "S" 970 rods with 5 7/8" centers?  - I know people who have these rods, and trust me, they're not for sale - it was cheaper to have my own made.

Pistons?  It's a race engine - production pieces can stay on the shelf. 

Camshafts?  I bought three for this engine, and it only requires one.  I will look at the Kent grinds before I determine my R/S ratio this time.

No, Simon, I'm keenly aware of the nature of the worm can we're talking about.

The big upside is that there are likely Honda connecting rods available that would be of the right length.  From there, I'd have the crank turned accordingly on the big end, find an appropriate motorcycle slug as a starting point, and have the piston height drilled accordingly.  In some ways, because it is a more modern design, it might actually make component selection easier.

Although I'm certain not any cheaper . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2014, 08:02:07 AM
Kettle Engine Porn!!!

I did find this interesting site:

http://kengine.dvapower.com/

Toward the end, a dyno graph shows about 245 bhp from a 1.7L, presumably full race spec.    Uhhmm, that scales down to 144 bhp @ 1.0L . . . . . . . . .   :-D
BTW, those numbers are rear wheel bhp . . . .

NewlyconvertedtothechurchoftheRoverboy


One more foray into dreamland before going back to the reality of the 5 port BMC head . . . . . . . .


Concentrating only on potential output and ignoring cost for the moment . . . . . .

After building dozens of Cosworth BD derivatives over the span of my career, I would estimate that a 999cc K16 Rover with EFI would have an output in the 140/145 bhp range, (Fw bhp) running with an 8,000 to 10,000 rpm rev range.

Building that engine to a "softer, more reliable spec", I would estimate that a "first try" should net 125/130 bhp (Fw) running a rev range of 7,000/9,000 rpm.

The point of this idle chatter and lack of "brevity" is that: even at 125 bhp the K would outperform the best 1000cc 5 port BMC.   The best number reported has been 108 bhp, done by "someone" and reported back to David Vizard, etc, etc.    I've seen 106 bhp from a 1098 short stroke, so depending on the dyno, 108 from a 1000 might be just possible.   But let's use 105 bhp because that seems to be sensible and just at the limit of what might be achieved.

At 95.1 Fw bhp (550 ft. altitude) MM achieved 118.7 mph.    So then, using numbers from I/O, Sumner, Woody and Bonneville Pro, and factoring for increased bhp we get:

At 105 Fw bhp: predicted potential top speed ~ 122.4 mph.   Which would be a new record, presuming it could be backed up, etc, etc.
At 125 Fw bhp: predicted potential top speed ~ 130.2 mph.   Pretty speedy for an 80 inch wheelbase . . . . .

The whole point of this is that: NO 1000cc BMC 2 valve, 5 port, is ever going to produce 125 bhp, AND, have the reserve potential to produce another 15/20 bhp the way a K16 would be able to do.

So what's going to happen?    Probably nothing for now.    Not my call or wallet.

But, just like every good pilot wants a backup plan that includes a parachute, this is MM's backup plan.   Seems like a good one to me.

And now, back to the technology of the 1930's . . . . . . .   :roll:   (Where did I put that flux capacitor?)
 :cheers:
Fordboy

Thanks to Interested Observer, Sumner and Woody for the help with the math, and more importantly, the experience to know what is reasonable.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2014, 11:28:18 AM
It's not a foray into dreamland.  I'm going to figure out some way of making this happen.

Let's figure 2016 for the 1KK.

See - I named it - therefore, it must happen.

An alliterative name, at that!

But for 2014, the Grenade is the focus.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2014, 10:02:54 AM
midget,

Any word on the x-files?    No micro-film please, transfer by 3.5" diskette, as mandated by Comrade Putin.

Da Svidaniya
Boris

Boris, I'm only one spy.
 
These things must be handled discretely and with a deft hand. 

Do you really want me to say where I'm Putin that diskette?

My autonomy has been disrupted by emergency servitude to the republic of Oak Creek, throwing yesterday into a small scale Crimean Crackdown.  But after I deliver low level wireless telecommunications devices ordered by the Milwaukee Collective Education Authority to the opera house on the West Bank, I will back-channel the encrypted information file and the hallowed relic, the Block of Abingdon, to our operatives in the Western consulate in Butler.

Comrade Conrad
Moscow Midget   

                 ?

              ?         ?         ? 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2014, 12:05:47 PM


              ?         ?         ? 

The hallowed Block of Abingdon, aka The Oracle of MOWOG, has been returned to its grotto.  St. Edmund be praised!

But alas, the documentation - in fact, ALL documentation, including documentation collected by Mel the Confessor prior to our conclave - has been sequestered away in the electronic catacombs of Butler, until that time the interpreter, "Linux of MicroLatin" can be summoned.

The consensus is that all is not lost . . .

 
Title: Re: Milwaukee Midget
Post by: Finallygotit on March 23, 2014, 03:58:43 PM
You two have your own language, don't you?  :-D  :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 23, 2014, 04:25:15 PM
Akin to http://en.wikipedia.org/wiki/Speaking_in_tongues (http://en.wikipedia.org/wiki/Speaking_in_tongues) I think.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2014, 05:29:24 PM
Think of it as "The Tower of Babble" . . .  :cheers:

I'm grateful for the help we seem to be getting out of Great Britain.

If we can make it happen, I may well have a K engine under the hood for 2016.

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2014, 06:39:06 PM
Think of it as "The Tower of Babble" . . .  :cheers:


Currently enjoying the last of the Sprecher Pub Brown Ale you delivered.    Thank you very much!!

And as I've only had one (in dog beers,  :cheers:) I don't think I'm babbling . . . . . . .    :?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: grumm441 on March 23, 2014, 08:46:03 PM
I thought it was a Pentacostal thing
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2014, 09:17:22 PM
I thought it was a Pentacostal thing
G

In a 'Life of Brian" sort of way, yeah . . .
Title: Re: Milwaukee Midget
Post by: grumm441 on March 24, 2014, 01:01:07 AM
More in a 5 port head kind of way
G
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2014, 09:56:33 AM
More in a 5 port head kind of way
G

Ahhh yes.     Back to the reality of the 5 port BMC cylinder head . . . . . . .

Okay, for those of you building BMC's, some real world graphs, and, the corresponding numerical data.

I've posted the graph and descriptions one at a time again so viewers can use their screen zoom function to enlarge the images without jumbling the captions.   Once you have an enlarged image, you can use any screen capture method to download/print the information.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Flowchart1001_zpsf106638b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Flowchart1001_zpsf106638b.jpg.html)
This is the graph of Midget's cylinder head flow, all 4 cylinders, both intake and exhaust.    Cylinder head flow only, using a radius inlet adaptor and an exhaust pipe stub.  Contact me via PM if you want the details on my adaptors.    You MUST use some adaptor(s) in your flow testing to obtain consistent and valid results.    My retests are typically within .3%.    You will notice that one intake port and one exhaust port are each significantly better than the other 3 ports . . . . . . . .


(http://i1267.photobucket.com/albums/jj549/fordboy628/Flowchart1002_zpsc18cb3ef.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Flowchart1002_zpsc18cb3ef.jpg.html)
The flow data for the graph above, all cylinders.


(http://i1267.photobucket.com/albums/jj549/fordboy628/Flowchart1003_zpsb1368ef8.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Flowchart1003_zpsb1368ef8.jpg.html)
This is a graph of Midget's cylinder head, averaged flow, versus some other good flowing heads.    Midget's head has very good low-lift and mid-lift flow numbers.   All heads were tested using the same intake and exhaust flow adaptors, for consistent results.    These are all big valve type, all out race heads.    I do have some flow results for heads with smaller (mid-size) valves.     If there is enough interest, I can post those numbers as well.    At this point in time, I DO NOT have any test results for small valve/small bore heads.     If you want one of those types of heads tested, send me a PM.


(http://i1267.photobucket.com/albums/jj549/fordboy628/Flowchart1004_zpsa80a37b9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Flowchart1004_zpsa80a37b9.jpg.html)
This is the data for the second graph using average flow values of each cylinder head.

This is data that I've posted before, in a different format.    Previously, I did not include the data numbers, so now these can be used to evaluate other cylinder heads being tested by others in differing locations.    If you are going to test and do a comparison, try to test @ 28" of test pressure.    That is the value I test with, and then there will be NO correction factor for test pressure.    Your test results at a different test pressure can be corrected to 28" or you can factor my test results lower.    I personally think that it is best to test at the same pressure . . . . . .  as you still have any differences in the flow benches to account for . . . . . . .
 :cheers:
Flowmonkey
Title: Re: Milwaukee Midget
Post by: Graham in Aus on March 24, 2014, 06:42:54 PM
Fordy Flow Monkey Boy  :-P

Great data!  :cheers: BUT! it must be even more valuable when you have the heads sat right in front of you to visualise where the various improvements are coming from!  :-D

So, Chris needs the inlets 'a la' Swiftune 1A and exhaust per Longman 1 ?

Are the Swiftune heads relatively new, is the 1a an earlier version than the 5? suggesting improvement / development on their part.....?

How is the overall exhaust flow compared to the Inlet? Is the exhaust restrictive, or easily within required capacity?

Sorry for the simple questions, I'm new to this flowbench interpretation lark!  :roll:

Thank you again for sharing!!  maybe that should be "Generous Boy"  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2014, 10:55:51 AM
Fordy Flow Monkey Boy  :-P

Great data!  :cheers: BUT! it must be even more valuable when you have the heads sat right in front of you to visualise where the various improvements are coming from!  :-D
Sometimes it's helpful, but most of the time the differences are very subtle and not so obvious.

So, Chris needs the inlets 'a la' Swiftune 1A and exhaust per Longman 1 ?    Not necessarily.   Although I am always a proponent of more low-lift/mid-lift flow, big high-lift flow numbers are not always required with smaller displacements.    When you have a smaller displacement engine, a head that flows more will usually have less flow velocity, and that is usually not a good choice.    It would depend on the rpm range that the engine is being designed for.    An engine designed to be used at very high rpm's is going to have a proportionally larger "flow demand".     It is the inability of the inlet tract to fulfill "flow demand" that causes volumetric efficiency losses at higher rpm's.    The torque peak is always the peak of bmep and flow efficiency.    Higher bhp values past the torque peak are a result of the power formula [bhp = tq*rpm/5252] in spite of the dropping efficiency.    And when the efficiency drops steeply enough, bhp falls as well.   I'm sure that a head with those flow numbers could be made to work well with say a 1275/1310/1380cc displacement engine.    I think Chris' head is a good "flow match" for the displacement and the rpm range being used.    And the cam choice is a huge factor here as well, and we aren't even talking about cams.    Remember, "It's complicated".

Are the Swiftune heads relatively new, is the 1a an earlier version than the 5? suggesting improvement / development on their part.....?    My client tells me both heads were purchased and delivered at the same time.    2007, I think was the year they received them.    So recent, but not the very latest.    And certainly not the "new Swiftune" special casting.    It is in fact the limitations of the "sculpted top" 12G940 casting which prompted Swiftune to go to the trouble and expense of the new "special" casting.

This is kind of a touchy subject, BUT, my opinion is that both Swiftune heads were virtually identical when delivered.    And then, somebody suggested that the head(s) could be "improved", by the addition of MED 6mm stem diameter valves and guides.    This was done by a Chicagoland specialty race shop familiar with vintage BMC engines, but without a flow bench/adaptors for BMC's.     The "improved" head promptly "lost" 8bhp on the shop's dyno.     No plausible explanation ever ensued, UNTIL the heads were flowed and the results compared.     Loss of overall intake flow, especially low-lift and mid-lift, is going to cost you horsepower output.    Period.   End of story.

Swiftune 1A is as delivered by Swiftune.     Swiftune5 is the "improved" head and the resultant flow.   Not what I would call development.   Go back to the previous postings of flow graphs.    Swiftune51 is the retest of Swiftune5 with the Swiftune 9/32 stem valves and guides re-installed.    Notice that the low-lift/mid-lift flow is restored to almost the values of Swiftune1A, but the high-lift flow is now less.    Probably due to the valves being "sunken" into the chambers.     IMHO.    If you are going to pay someone, a shop, whatever, for "improvement", you ought to get documentation of the "before" and the "after", SHOWING THE IMPROVEMENT!    Again, IMHO.


How is the overall exhaust flow compared to the Inlet? Is the exhaust restrictive, or easily within required capacity?     I've only graphed some early results for Chris' head, way back in the build diary.    There is "some disagreement" among "engine professionals" about what is required in terms of exhaust flow as a percentage of intake flow.    My own opinion is that the percentage required is dependent on the engine style, number(s) of valves/cylinder, rpm range, application (re: drag/sprint/endure/etc), normally aspirated Vs. supercharged, etc, etc.     "It's Complicated".     My opinion is that for N/A, small displacement, 2 valve/cyl, non crossflow engines like Chris' BMC, I want to see exhaust flow % be between 74% to about 82% of intake flow, to be able to use a SINGLE PATTERN CAM.    Less exhaust flow percentage would require a dual pattern cam with more "lobe area" on the exhaust.     More exhaust flow percentage would require a dual pattern cam with less "lobe area" on the exhaust.    IMHO.

Blown engines require MORE exhaust flow percentage, 90/95%, or more, depending on the boost ratio.     4 valve per cylinder N/A engines require about 85/90%.    Unless the flow percentage is WAY OUT OF WHACK, a good engine engineer can "usually" come up with a special camshaft to "band aid" the situation, BUT, this presumes that the cylinder head flow is "appropriate" for the displacement and intended rpm range of the engine, and therefore the "flow demand" required.    This is a perfect example of why you have to be careful with the parts selection process early on in your build.    You could be stuck with an expensive part that might not be a good choice for your intended purpose.


Sorry for the simple questions, I'm new to this flowbench interpretation lark!  :roll:    No problem, they are all good questions.

Thank you again for sharing!!  maybe that should be "Generous Boy"  :-D     Nah!   I've worked hard and long to create a reputation for being "difficult".    Don't wanna blow it now.

Graham,

Made some comments in your text, sorry.   Still a slow and crappy typist!!
 :cheers: :cheers: :cheers:
Flowmonkey
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2014, 12:47:18 PM
More in a 5 port head kind of way
G

Ahhh . . .  yes . . . well played.

Another Australian poker player I would be wise to avoid anteing up against.
Title: Re: Milwaukee Midget
Post by: grumm441 on March 25, 2014, 04:34:27 PM
More in a 5 port head kind of way
G

Ahhh . . .  yes . . . well played.

Another Australian poker player I would be wise to avoid anteing up against.

I was thinking maybe I should've posted that one on the stupid joke friday thread
G
Title: Re: Milwaukee Midget
Post by: Graham in Aus on March 26, 2014, 01:07:47 AM
Thanks for your explanations F/Boy, the more I think I'm getting to grips, the more factors I realise I've forgotten!

You quote says it all really......

ITS COMPLICATED!  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 26, 2014, 01:38:57 AM
Fordboy -

For your books -

Piston pop-up -

1  .007
2  .008
3  .008
4  .007


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 26, 2014, 11:05:38 PM
A caution - I have been told by a good friend with a Mac that there may be an issue with the following movie clips.  They are links to my photobucket account. 

Looks like I got lucky.
  
Last November I bought a belt drive cam set-up for the Midget.  The price was stupid-righteous – cheap enough that if it didn’t work, I could either resell it or modify it.

Looks like all I’ll have to do is bolt it on.

My concern about it was that when my block was align-honed, it shortened up the distance between the crank and the cam.  This became apparent when Fordboy whipped up the belt drive for the water pump.  It fit tightly on a stock, unhoned block, but ran a little loose on the Grenade -
Click on this pic – it’s a movie –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/th_DSCN4788.jpg) (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4788.mp4)




My fears were unabated when I was forced to Mickey Mouse a Triumph spring tensioner under the stock chain cover – something that Jack Gifford cautioned me about – and after disassembly, I discovered it’s not likely it would have made another ½ dozen passes.  The stud was quite loose –


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN4766.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN4766.jpg.html)


But given the size of the pulleys, it appears that I don’t have to fear slipping a tooth on the cam drive with the new Gilmer assembly – again, click on the movie –




(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/th_DSCN5352_zps3d6ea557.jpg) (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5352_zps3d6ea557.mp4)

Again, the big advantage of this set-up is the access cover to the cam, which will allow us to adjust the cam timing very quickly while on the dyno.  At what dyno time costs, turning a 2 hour tear-down into a 10 minute operation pays for itself before lunch.



Title: Re: Milwaukee Midget
Post by: jacksoni on March 27, 2014, 08:50:29 AM
Although I'd think the cam drive (my Jesel belt is tight but there is slight stretch/movement if you go forward and back on the crank before the cam moves. I understand up to 4* is common) needs to be tight as you show, it is my understanding that accessory gilmer belts do not need to be and even should not be super tight. A little slack is correct. Lacking a tester, I have seen people say you should be able to twist the belt between 45-90 degrees with your fingers. I did a little looking but didn't find a mfg (Gates for instance) say how to set without a tester of some sort. I expect many different opinions on this. But your water pump looked about right.
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 27, 2014, 09:43:23 AM
MM, contact our LSR Gates rep for Gates Belt info and tensioning... Jon Amo  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2014, 04:54:29 PM
pigmy,

I own a Burroughs Tool, belt tension checker for gilmer (square tooth) drive belts.    It is specifically for the 1" wide cam drive belts for Cosworth "BD" series engines.    I'm not sure if the length of free run (part of the belt that is unengaged from the cog teeth) is sufficient to use that tool.    I'll post a photo with a ruler next to the tool so you can see what I'm talking about.

Mini Maven is talking about a Monday/Tuesday search and rescue mission to West Allis, Beerphalia to inspect all things Hillman and Impish.    Does this work for you?   The engine appears to be a Coventry Climax FWMA, in about 3/4 scale . . . . . . .  manufactured by Rootes.    Unlikely that any parts interchange.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Andy Cooke on March 27, 2014, 05:06:12 PM
If that imp engine is your thing the chap to talk to over here is probably Ben Boult http://www.corley-conversions.co.uk/ (http://www.corley-conversions.co.uk/). 

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 27, 2014, 05:37:03 PM
Okay - the die has been cast -

http://www.ebay.com/itm/251443838396?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

On its way.

Double over head cams - let's see if we can make some power.

Should be on the salt in 2016.

Chris
Title: Re: Milwaukee Midget
Post by: jacksoni on March 27, 2014, 05:54:52 PM
Hot Diggitty! Can you swap head/cams and associated parts to your built up short block (piston change) or can you bolt whole thing in- after appropriate mods. I know you have been talking about the head for some time just not sure what you need to do to make it work.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 27, 2014, 06:03:03 PM
Hot Diggitty! Can you swap head/cams and associated parts to your built up short block (piston change) or can you bolt whole thing in- after appropriate mods. I know you have been talking about the head for some time just not sure what you need to do to make it work.

No - nothing is interchangeable between the two.  The K series was a clean sheet of paper - something I've been told was good, because you can slip it under the car, and you can tell where it's leaking . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 27, 2014, 06:07:04 PM
 :cheers:  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: jdincau on March 27, 2014, 06:55:23 PM
  was a clean sheet of paper - something I've been told was good, because you can slip it under the car, and you can tell where it's leaking . . .

I am adding that to my famous quote list
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2014, 07:28:58 PM
Hot Diggitty! Can you swap head/cams and associated parts to your built up short block (piston change) or can you bolt whole thing in- after appropriate mods. I know you have been talking about the head for some time just not sure what you need to do to make it work.

No - nothing is interchangeable between the two.  The K series was a clean sheet of paper - something I've been told was good, because you can slip it under the car, and you can tell where it's leaking . . .

pigmy,

Don't ignore the best feature of the 'K' series, the quantum jump in technology from the 1930's straight to the present, er, 1988.

Back to the future!!                                                         Back to the future!!                                                          Back to the future!!
:cheers: :cheers: :cheers:
Fordboy

P.S.   Sure glad my glass isn't moving . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 27, 2014, 11:26:06 PM
I was hoping for some pics, but when the screen on the Nikon Coolpix read that the battery was “Exhausted”, I concurred and decided to just do a quick post up.  I’ll recharge the both of us overnight.

Finished the dry mock-up on the front end of the engine.  A few clearance issues have arisen – the adjusting screws for the cam pulley extend about 1/32” out the back and hit on the bolts for the cam retainer.  It looks like 3 button head screws for the retainer should fix that.  I should also note that this was done without the shim in place, but I’ll take the extra clearance that the button heads will provide.

Additionally, the button head screws on the timing cover interfere with the damper.  The cover is already countersunk for flat head screws – I guess the guy I bought it from needed them for something else and just sent the button screws along as a courtesy.  No big deal – any excuse to go to the man mall is fine by me.

I also mocked up the Moroso water pump drive.  The kit includes dozens of spacers, bolts, washers, and a beautiful little bracket, Swiss cheesed to provide you numerous options for mounting.   None of them line up to anything on my engine, but I’ve got a drill and a hacksaw – I’ll figure it out tomorrow  . . . when I don’t feel like the battery.

I expect that next year about this time, I’ll be cussing a different engine . . .
Title: Re: Milwaukee Midget
Post by: 251ENG on March 28, 2014, 04:02:53 PM
Hello All

Midget , so you took the plunge with a kettle then , you really are a man on a mision  :-D

I,m sure you can make tis work , are you allowed to change the gearbox ? . Its very common in UK to fit Ford gearbox,s in to midget / sprites / morris minors .
We used to do a fair bit of work with JLH morris minors when they were fitting kettles in minors . So bell housings will be available . I even make tooling to machine K series cranks for ford spigot bearings when they were still in the engies :-o

Please contact me if you need anything sorting over here .



PS we also do all Ben Boults machining on his IMPS ,,  :-o :-o   SMALL WORLD
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2014, 04:39:54 PM
Hello All

Midget , so you took the plunge with a kettle then , you really are a man on a mision  :-D

I,m sure you can make tis work , are you allowed to change the gearbox ? . Its very common in UK to fit Ford gearbox,s in to midget / sprites / morris minors .
We used to do a fair bit of work with JLH morris minors when they were fitting kettles in minors . So bell housings will be available . I even make tooling to machine K series cranks for ford spigot bearings when they were still in the engies :-o

Please contact me if you need anything sorting over here .



PS we also do all Ben Boults machining on his IMPS ,,  :-o :-o   SMALL WORLD

I already have 3 different 1.0L bore & stroke combos going on my simulation program . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2014, 05:14:02 PM

I already have 3 different 1.0L bore & stroke combos going on my simulation program . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy

And I've already started a spread sheet with bearing sizes, bore dimensions, and cross-referenced to bearings and rings that are commonly available in the states . . .

BUT . . .

H O R S E,   THEN  C A R T .

The donk awaits . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2014, 07:40:39 PM

I already have 3 different 1.0L bore & stroke combos going on my simulation program . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy

And I've already started a spread sheet with bearing sizes, bore dimensions, and cross-referenced to bearings and rings that are commonly available in the states . . .

BUT . . .

H O R S E,   THEN  C A R T .

The donk awaits . . .

Uhhmmm, Friday night at 6:34pm?!?

The order is:

BEER FIRST, then DONK, then horse, then cart.      I feel like I left something out . . . . .   Oh yeah,  BEER!
 :cheers: :cheers: :cheers:
Simulatorboy

P.S.   You don't even want to know what the crevice volume in the DONK is . . . . . . good thing there aren't any valve reliefs . . . . . .   :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2014, 10:15:56 PM

Uhhmmm, Friday night at 6:34pm?!?

The order is:

BEER FIRST, then DONK, then horse, then cart.      I feel like I left something out . . . . .   Oh yeah,  BEER!
 :cheers: :cheers: :cheers:
Simulatorboy

P.S.   You don't even want to know what the crevice volume in the DONK is . . . . . . good thing there aren't any valve reliefs . . . . . .   :roll:

Nope - DONK FIRST.

Actually, this new engine purchase has lit a fire under my arse - that and we're 133 days away.  The nominally better weather outlook has been a motivator as well.

Okay, here’s the deal. 

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5353_zps8b6af489.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5353_zps8b6af489.jpg.html)


Square peg in round hole.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5355_zps814011ff.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5355_zps814011ff.jpg.html)


I want to keep the end of the Moroso adapter that already has the crescent slot cut in it – because I’m lazy – and cheap.  It’s easier to cut up and redrill a bracket than it is to create one.

Now the bosses for the water pump are machined flat – plus there’s an ear where the alternator used to hang out -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5354_zps825acf90.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5354_zps825acf90.jpg.html)


I’m thinking if I carve up a ½ thick piece of aluminum, secure it by sandwiching the water pump between it and the block, and run 3 spacers between the Moroso motor hanger and the aluminum piece, I should be able to center the motor drive over the pulley.

Fordboy - Time to call Wiggle Pin.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 02:18:31 PM
Okay - the clearance issue on the back of the new arbor on the cam drive - rides up against cam retaining cap screw, and the adjusting screw in the arbor slams right into the cap screw -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5357_zpsf73621f4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5357_zpsf73621f4.jpg.html)


A button screw clears everything - plus there will be additional relief when the cam shim is put into place -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5362_zps2886315c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5362_zps2886315c.jpg.html)

Next . . .



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 06:35:09 PM
 . . . I was digging through the scrap-heap which is my garage and came across the circular cutout from the dyno adapter – ½ inch aluminum - which I cut out a pie section and mated up to the water pump bolts –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5365_zps073c5ac3.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5365_zps073c5ac3.jpg.html)

The long bolt will need to be replaced with a longer one – it will mate up to the alternator bracket with some steel spacers, tying the entire aluminum adapter to the block with three bolts.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5366_zps92689881.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5366_zps92689881.jpg.html)

2 of the existing holes on the Moroso steel bracket line up with one of the water pump holes and a second hole already drilled into the aluminum adapter - damned convenient, I might add – I’ll drill a third through both the Moroso bracket and the aluminum adapter with spacers to further stabilize the whole kit and caboodle.

I’ll also be ordering up a 187L Gilmer belt.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 07:06:39 PM
I may rethink this - Now that I've spent some time looking at it, I don't much care for the draw angle of the belt across the Moroso bracket bolts . . .  :|

And while I don't want to have the drive pulley extended all the way to the end of the motor shaft, I think I've got enough strength in the water pump bearing boss to slide the whole thing back about 1/2 an inch . . .

Sometimes, it ain't 'till you stand back, look and question yourself that you begin to see the potential problems . . .
Title: Re: Milwaukee Midget
Post by: manta22 on March 29, 2014, 07:19:11 PM
MM;

That Moroso bracket looks awfully thin; are you sure it won't flex under belt tension?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 08:10:30 PM
MM;

That Moroso bracket looks awfully thin; are you sure it won't flex under belt tension?

Regards, Neil  Tucson, AZ

Fair question, Neil.  Here's what I know about it.

They use them on SB Chevys a lot, driving a pump that requires a lot more power than the water sprinkler in the Midget.

It's .120 thick, and the draw, if I get the pull right, should be almost parallel to the face - one other reason I don't want to move the drive pulley too far out on the motor shaft.  If I don't draw the belt up too tight, and can locate the rest of the bracket in a wider triangulation, I think I can quote Alfred E. Neuman . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 09:14:52 PM
Fordboy -

Just a quick info dump -

From the top of the piston to the top of the compression ring groove is .205.

The thickness of the piston head is .220.
Title: Re: Milwaukee Midget
Post by: manta22 on March 29, 2014, 09:33:43 PM
MM;

That Moroso bracket looks awfully thin; are you sure it won't flex under belt tension?

Regards, Neil  Tucson, AZ

Fair question, Neil.  Here's what I know about it.

They use them on SB Chevys a lot, driving a pump that requires a lot more power than the water sprinkler in the Midget.

It's .120 thick, and the draw, if I get the pull right, should be almost parallel to the face - one other reason I don't want to move the drive pulley too far out on the motor shaft.  If I don't draw the belt up too tight, and can locate the rest of the bracket in a wider triangulation, I think I can quote Alfred E. Neuman . . .


What I see as a potential problem is that you have only two bolts attaching it to the standoffs. In a SBC application the plate would be held against a flat surface with 3 bolts.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 09:53:10 PM
Copy that - yes, the plan is for a third standoff between the adapter and the Moroso bracket.

While two of the bolts to the aluminum adapter go straight through the waterpump into the block, the proposed long bolt will be common to both the adapter and the Moroso plate, passing through the alternator boss on the water pump, and extend back to the alternator attachment on the side of the block.

I'd show that, but those two bosses on the side of the block for the alternator bracket are what I use to hold the engine on the stand. 

Probably would have finished it by now if Bolthaven TruValue stayed open past 5 on Saturdays. 

Well, that, and I just got tired of drilling shit this afternoon.
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 29, 2014, 10:14:12 PM
Midget:
I agree with Manta22 that the mounting as shown is going to be an awfully wobbly affair when the engine and vehicle start vibrating.  To help minimize that, you might consider making a small saddle to fit on the OD of the butt end of the motor and mount it via a bracket to the long bolt that comes through the water pump boss.  Then clamp the motor to the saddle with a good hose clamp (T-bolt type?).  Belt tension adjustable using shims in the saddle. 

Otherwise, I would be pretty worried about it, regardless of  Alfred’s level of concern.
IO.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2014, 10:55:36 PM

Then clamp the motor to the saddle with a good hose clamp (T-bolt type?).  Belt tension adjustable using shims in the saddle. 




Stabilizing both the front and the back of the motor.  IO, that's the right call.

There's not going to be a lot of tension on it, so I'm wondering if it could also let me take it down to a 1" standoff - I'm at 1 1/2" - between the adapter and the Moroso bracket.  Flip the drive pulley, and hang the belt a little farther out on the shaft without bending the Moroso plate.  There is a risk there, but again, there's not a lot of tension on it.

Rather than shims in the saddle, a turnbuckle type affair like Lokar uses on their serpentine belt systems might be something I could whip up.

Yeah - good call.



Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2014, 06:05:34 AM
Fordboy -

Just a quick info dump -

From the top of the piston to the top of the compression ring groove is .205.

The thickness of the piston head is .220.

Some older records I have measured the piston crown thickness @ .180" thick, in the center.   ?

Also need the diameter of the piston top ring land, usually = to about bore dia. -.030".

F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2014, 09:02:18 AM

I’m thinking if I carve up a ½ thick piece of aluminum, secure it by sandwiching the water pump between it and the block, and run 3 spacers between the Moroso motor hanger and the aluminum piece, I should be able to center the motor drive over the pulley.

Fordboy - Time to call Wiggle Pin.


pygmy,

Just spent the whole day with Mike.   Do you think you will need a lathe/milling machine intervention?   Some of those water pump drive bits look like they can only go for 7/10 seconds, not 180/200 seconds like you need.    Was denks du?
 :cheers:
Miniblockprepboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2014, 10:33:49 AM
Some older records I have measured the piston crown thickness @ .180" thick, in the center.   ?


I suspect that's an estimate - it would have been tough to mic up a piston that hadn't had the pin pulled out of it for 3 years.


Also need the diameter of the piston top ring land, usually = to about bore dia. -.030".


Oh, COME ON!  I JUST PUT THE DAMNED THINGS BACK!   

:-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2014, 11:09:11 AM
Oh, COME ON!  I JUST PUT THE DAMNED THINGS BACK!   

:-D

2.785

Here's a number you probably won't need. but I calculated it anyway -

Inside diameter of the compression ring groove is 2.521.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2014, 08:55:43 PM
Well, I just checked the order details from Great Britain.  Looks like the K block is still in Manchester this evening - FedEx missed the cut-off for delivery - but it's still expected to be in Milwaukee on Friday.

???!!!???!!!

Wow.  I figured they'd just put it on a boat, and I wouldn't see it until May.

Anybody else ever import a 200 lb pallet from overseas?  I'm finding this kind of speed on a palletized international shipment a lot faster than I anticipated.

I'm not complaining - I'm just a bit shocked.

I'll believe it when I see it, but still - a week is super in my book.
Title: Re: Milwaukee Midget
Post by: SPARKY on April 02, 2014, 09:52:36 AM
my experience was that I had to add a brace that was in a different plane to stop mine from flopping around on a single plane bracket  :-P
Title: Re: Milwaukee Midget
Post by: salt27 on April 02, 2014, 02:12:27 PM
Well, I just checked the order details from Great Britain.  Looks like the K block is still in Manchester this evening - FedEx missed the cut-off for delivery - but it's still expected to be in Milwaukee on Friday.

???!!!???!!!

Wow.  I figured they'd just put it on a boat, and I wouldn't see it until May.

Anybody else ever import a 200 lb pallet from overseas?  I'm finding this kind of speed on a palletized international shipment a lot faster than I anticipated.

I'm not complaining - I'm just a bit shocked.

I'll believe it when I see it, but still - a week is super in my book.
 

I suspect the DOHC design makes it travel a bit faster than what you are used to working with.    :-D

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2014, 08:29:37 PM

I suspect the DOHC design makes it travel a bit faster than what you are used to working with.    :-D

 Don

ha ha ha ha ha - yeah yeah yeah yeah yeah - lmao.

I know you're kidding, Don, but I've had some time to reflect since last August.

Seriously, the K series will be a 45 year advancement in engine technology for me.  It's still 25 years behind what's available today, but you've got to walk before you run.

And I'm proud of what Mark and I have done with the Grenade.  It's about as unlikely a high performance choice as anything on the salt.  I take a lot of encouragement from the guys who are running Buick straight 8s and Jimmy 6s.  The big difference is that they're running in vintage engine classes carved out for them - I'm running against current technology in GT.

And if I had thought that out more thoroughly before I started - well, it's not likely I would have done it.

I'm looking at a performance award here on the wall in my office.  The car that owns the record has overhead cams and a lot better aero than the Midget.  I'm within 3 mph on the oldest standing record in GT, and we're making headway on improving upon that.  And we've done it with an engine design that, if it WERE a Buick or an Oldsmobile, would be considered vintage.

The "1KK" will be a better design to start with, but it's up to me to make it go.

Until then - I'm all in on the Grenade.

my experience was that I had to add a brace that was in a different plane to stop mine from flopping around on a single plane bracket  :-P

Yeah, Bill - my mock up isn't coming along too well.  I need a mill.

 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 03, 2014, 12:51:35 AM
My mill is a Harbor Freight 12" disk sander.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Finallygotit on April 03, 2014, 04:02:24 PM
Midget,

I found something that I thought would help motivate ya.  It starts around the 1 minute mark.  http://www.youtube.com/watch?v=VflfZi4822k (http://www.youtube.com/watch?v=VflfZi4822k)

I still can't figure out how you fit in that thing.

EDIT: I'm thinking, in your case, the bailout procedure is more like an ooze-out procedure.  :-D  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2014, 06:09:23 PM
Midget,

I found something that I thought would help motivate ya.  It starts around the 1 minute mark.  http://www.youtube.com/watch?v=VflfZi4822k (http://www.youtube.com/watch?v=VflfZi4822k)

I still can't figure out how you fit in that thing.

Well, one thing is for sure.   You can tell from the video whose engine is tuned up . . . . . . . 

Uhhhmmm,    it's Chris origami    :wink:

Back to the last of the Oktoberfest . . . . .   :wink:   :wink:   :wink:
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2014, 06:55:51 PM
Thanks for that link!  I guess I had forgotten that I had short-shifted on one of the runs.

I've owned 2 Midgets, but I have less than 40 miles experience driving one . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2014, 07:22:40 PM

I'm thinking, in your case, the bailout procedure is more like an ooze-out procedure.  :-D  :cheers:

It's tougher getting in than out.  Once I'm in, I'm spring loaded.

Got off the phone with FedEx about two hours ago.  Looks like I've got some customs and EPA paperwork to fill out before I get my engine.

But it IS in Milwaukee!   :cheers:
Title: Re: Milwaukee Midget
Post by: Rob on April 03, 2014, 07:46:59 PM
You don't need it until late anyway August Chris  :-D

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2014, 10:13:17 PM
You don't need it until late anyway August Chris  :-D

Cheers,
Rob

True and not true.  The plan is to have this thing up and flying in 2016, but knowing how long it took to get a custom crank made - which this will require - I'd like to see it before my summer gets hectic with work.

Mark's already running three simulations in preparation, but I'm physically going to have to disassemble it and do some measurements to determine precisely which way to go.

Questions we'll be looking to answer - this time, BEFORE I start cutting things -

How much, if any, can I shave off of the block?

What is the volume of the combustion chambers?

How thick is the head, and how much might I be able to trim off of it?

It is aluminum - might I be able to do some welding to configure the combustion chamber to better promote flow/swirl/quench?

How small can I make the bores before I run into valve interference with the cylinder walls?  The engine uses liners, so a custom diameter is a real possibility.

If I go with a smaller diameter bore, and the valve spacing hangs out too far, what are my options as far as either
 a - smaller valves?
 b - notching the bores?
 c - any other options that physically looking at it might afford?

How long of a connecting rod will I be able to/be forced to use?

Are there over-the-counter options as far as HP rods, pistons, bearings, etc. that I can incorporate to minimize cash outlay?

So while I need to focus on getting the Grenade back together, I'd like to know before I go in August whether I'll be able to make this work.  It's a long-term strategy, designed to take me into my retirement years . . .

At which point, I might have enough time to start getting serious about this Bonneville thing. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2014, 07:04:57 AM

So while I need to focus on getting the Grenade back together, I'd like to know before I go in August whether I'll be able to make this work.  It's a long-term strategy, designed to take me into my retirement years . . .

At which point, I might have enough time to start getting serious about this Bonneville thing. 
 

midget,

Play Lotto or Mega Millions . . . . . . . .   maybe early retirement with a tricked out hobby shop . . . . . . .    then again, Lotto/M-M just might be "the Stupid Tax" . . . . . . . .   :wink:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2014, 07:26:29 AM
How goes the battle with the EPA?

Is it "Argument", or has it become "Abuse"?

 :cheers:
Montypythonboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2014, 12:01:47 PM
How goes the battle with the EPA?

Is it "Argument", or has it become "Abuse"?

 :cheers:
Montypythonboy

No arrows or slings - it's just me getting the proper forms filled out and into the hands of those who really want to make this thing go away.

Concord
Title: Re: Milwaukee Midget
Post by: Interested Observer on April 05, 2014, 08:08:22 PM
So Chris, after contemplating the profile of the midget, a radical musing:

What do you suppose would be the effect of running with the trunk lid propped part way open?  May not do anything for the aero, but if it helps, wouldn’t take much to get the 3 mph.  Don’t have a current rulebook, but it would probably be in a gray area.

I looked but couldn’t find a suitable (cheap) model with hardtop and operable trunk lid for testing.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2014, 11:05:35 PM
Two issues there, IO -

1 - The rules for production say that body panels need to be "mounted in original relationship with each other".  While it is still attached at the hinges, I could make a technical argument, but the last thing you want in impound is an argument.  And the underside of the lid might cause lift.

2 - I store a snow scraper in the trunk to prop up the lid, and don't want to risk losing it.

 :wink:
Title: Re: Milwaukee Midget
Post by: Stan Back on April 06, 2014, 01:07:58 PM
Save it for World Finals -- you never know.
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 06, 2014, 01:24:43 PM
Save it for World Finals -- you never know.

Stan.... picking on the Finals and the World of Speed these days  :?  :?   :?
That is so unlike you... are you on your second box  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2014, 12:00:52 AM
Save it for World Finals -- you never know.

Stan.... picking on the Finals and the World of Speed these days  :?  :?   :?
That is so unlike you... are you on your second box  :-D

Stan has always preferred the big gig - he's never made any bones about that.

I'm a fan of WOS, but their schedule change-up kind of makes it a horse apiece for me now.  I liked the idea of having Saturday and Sunday as travel days, start running on Tuesday, bug out on Friday, and be back home for work on Monday.  I understand the economy of the event dictates weekend racing to help cover costs, but if it's going to be the same amount of time away from work, I might as well do the Big Gig, too.

I need to retire . . .

FedEx and customs are on course to deliver my new motor.  Might see it Tuesday - or it might turn into the coolest birthday gift I ever received on Wednesday.  Details show it's been released by customs, I'm guessing that means it's past EPA - I'll know more tomorrow.
Title: Re: Milwaukee Midget
Post by: Koncretekid on April 08, 2014, 09:18:51 AM
So Chris, after contemplating the profile of the midget, a radical musing:

What do you suppose would be the effect of running with the trunk lid propped part way open?  May not do anything for the aero, but if it helps, wouldn’t take much to get the 3 mph.  Don’t have a current rulebook, but it would probably be in a gray area.

I looked but couldn’t find a suitable (cheap) model with hardtop and operable trunk lid for testing.

You could always pull a Smokey Yunick and build a 7/8 size Midget.  Reducing the driver to 7/8 size might be more of a challenge, unless maybe you removed a certain liquid part of the diet.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 08, 2014, 09:21:18 AM
Making the driver 7/8 his present size won't take Chris into the realm of mini-people, you know.  Let's see -- .875 of his 5' 16" is -- still pretty normal (for the rest of humanity) size. :evil: :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2014, 12:54:42 PM
The Kettle has arrived . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5367_zps0c386470.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5367_zps0c386470.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5368_zps433afdae.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5368_zps433afdae.jpg.html)

Let the degreasing begin . . . LATER!

Making a run across the Cheddar Curtain today.
Title: Re: Milwaukee Midget
Post by: jacksoni on April 08, 2014, 01:14:36 PM
Sweet!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2014, 01:50:27 PM
So Chris, after contemplating the profile of the midget, a radical musing:

What do you suppose would be the effect of running with the trunk lid propped part way open?  May not do anything for the aero, but if it helps, wouldn’t take much to get the 3 mph.  Don’t have a current rulebook, but it would probably be in a gray area.

I looked but couldn’t find a suitable (cheap) model with hardtop and operable trunk lid for testing.

You could always pull a Smokey Yunick and build a 7/8 size Midget.  Reducing the driver to 7/8 size might be more of a challenge, unless maybe you removed a certain liquid part of the diet.

While Smokey's car wasn't actually 7/8 scale . . . He remains larger than life.  :-D

http://www.macsmotorcitygarage.com/2013/08/21/the-truth-about-smokey-yunicks-78-scale-chevelle/

Whereas I remain actual size.
Title: Re: Milwaukee Midget
Post by: Koncretekid on April 08, 2014, 04:01:12 PM
From the looks of that new motor, you might have to consider a 9/8ths scale. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2014, 09:00:58 PM
Seems to fit like a glove . . .

http://www.kmidget.co.uk/photos-enginebay.html

It's a few years off - but when I started this build, I was convinced I could have it ready to go in 6 months.

Silly me . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2014, 09:27:11 PM
Just got back from Fordboy's fabled farmhouse, home of the free range Cosmo - it's not a drink - I'll let Mark explain.  Seems the ultrafancy titanium spring keepers have a steeper step to the internal spring, and provide too much seat and over-the-nose pressure to make sense.  It's no big deal - we had success with the steel pieces last year, so that's how we're setting it up.

Seems like the shinier they are, the less functional pieces become.

Guitars are the same way.  Greg Kurchewski out in Virginia is a guitar broker I used to work for.  He sees a lot of guitars come through his shop, many with non-standard pickups, or trick bridges, "upgraded" tuners - all that type of thing.  Sometimes the improvements are warranted, but his pat answer is this -

"Stock is Rock".

In this case, with the Grenade, I agree.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2014, 08:29:14 AM
midget,

Happy birthday!!

Many happy returns.

I see you bought yourself a birthday present, or is it a birthday future?   :?
 :cheers: :cheers: :cheers:
Cosmowrangler
Title: Re: Milwaukee Midget
Post by: Rob on April 09, 2014, 05:54:07 PM
Happy birthday Chris,

Have a great day mate.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2014, 09:08:21 PM
Seems to fit like a glove . . .

http://www.kmidget.co.uk/photos-enginebay.html

It's a few years off - but when I started this build, I was convinced I could have it ready to go in 6 months.

Silly me . . .

Uhhmmm,  that baby is definitely "laid over" as the Brits say.   Any idea of the angle?

OH, started your birthday celebration without you at 4:35pm, although I was accompanied by a "Leinie" or 3.
 :cheers: :cheers: :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Stan Back on April 09, 2014, 09:20:39 PM
I wasn't sure -- but I guess I was celebrating his birthday earlier.
Title: Re: Milwaukee Midget
Post by: Harold Bettes on April 10, 2014, 01:06:33 AM
Hey Chris,

Wishing you a full-size Happy Birthday! :cheers:

Hoping you have many more and some records as topping on the cake in the future! :-D

Best Regards,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2014, 06:14:40 AM
midget,

Any chance of getting the cylinder head # off the head?    The following is taken from the "K Engine Page"

Below is a list of casting numbers from the various heads produced for the K series, the casting number can be found on the top of the inlet flange over inlet port number two.

Casting number Port size          Head type

LDF 10091         31mm             1.4 K low port
LDF 10233         34mm             1.6/1.8K high port
LDF 10239         34mm             1.6/1.8K high port
LDF 106350       34mm             1.6/1.8K high port
LDF 105460       36mm             VVC
LDF 106970       36mm             VVC
LDF 10290         36mm             VHPD

The list is not exhaustive but gives an idea of the series of numbers for each type of casting. The chances are that if your casting number is near or less than the one for the 1.4 low-port that the casting is unsuitable.


I'm wondering if the head is a "low port" Vs a "high port"?

If I can can put up with Cosmo, I guess I can live with "Rover"!!

Hope you celebrated your completion of your current solar orbit, I did!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2014, 09:22:44 AM
Thanks, Harold - One more year for the Grenade, and as you might have guessed, we're moving on to a more modern dog.

Mark - I just rolled out - I took today off.  Bought another engine stand yesterday, and I'm off to Bolthaven to get some M-12s and spacers to mount up the canine - or maybe I should refer to it as the Knine?

M-12 - jeez, I haven't dealt with metrics since I chopped my old KZ750 LTD.

I'd call it "Special K", but that's too obvious, and I prefer corned beef hash for breakfast.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 10, 2014, 01:00:11 PM
"I prefer corned beef hash for breakfast."

MMmm-mmm, good.  Armour Star corned beef hash, right?  With a gently fried egg on top and a couple of slices of toast and copious Heinz ketchupp, right?  Way better than "Mary Kitchen", even if it's named after Stan Back's momma.
Title: Re: Milwaukee Midget
Post by: salt27 on April 10, 2014, 01:08:28 PM
"I prefer corned beef hash for breakfast."

MMmm-mmm, good.  Armour Star corned beef hash, right?  With a gently fried egg on top and a couple of slices of toast and copious Heinz ketchupp, right?  Way better than "Mary Kitchen", even if it's named after Stan Back's momma.

I didn't see that on the menu at Pancakes R Us.   :-D

    Don
Title: Re: Milwaukee Midget
Post by: gearheadeh on April 10, 2014, 01:12:28 PM
K-NINE  does have a nice ring to it.  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2014, 02:35:00 PM
Fordboy -

Unable to read any numbers, but the intake port is 34 mm.

As far as corned beef hash, the best bet is to either make your own, or go to Benji's -

http://www.benjisdeliandrestaurant.com/

That and a cup of chicken matzo ball soup on a Sunday morning, and you can almost skip the Bloody Mary.

Been to Katz's in Manhattan - can't hold a candle to Benji's.

We've had the same waitress for 15 years - Mirka - we walk in, and she doesn't even ask - she just puts the order in and brings the coffee.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2014, 11:31:43 PM
Yeah, yeah, I know – I said “Horse FIRST, THEN cart.” 

But sometimes you have to clean out the stall, and when the cart is in the way, well, you just have to deal with it.

So the new K engine was covered in grime, and sitting on a dolly in the garage, creating an oily British trip hazard.  Mark had mentioned he’d like to get some measurements off of it and flow the head, and it would tuck away in the corner on an engine stand a lot easier than the dolly arrangement, so seeing we had our 2nd 60 degree day all year, I decided to do a partial tear down.

A trip to O’Reilly netted three cans of degreaser and a dig to the bottom of the pile found the HP washer, so . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5369_zpsd490b96a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5369_zpsd490b96a.jpg.html)

This got it to the point that I could put my hands on it without having to enter detox.  The whole thing’s pretty light – about 170 pounds, but I elected to use the cherry picker to mount it up rather than a come-along around a rafter.  Hanging below is the tied up seat belt the breaker used to extract the engine – tied around the plastic intake manifold.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5370_zps578a907f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5370_zps578a907f.jpg.html)

Ports are nicely sized – 34mm intake, 31 exhaust –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5376_zps75f9c60d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5376_zps75f9c60d.jpg.html)

And the valves are well sized for what will be a 1 liter engine, 28mm intake, 24 exhaust – clearly a more modern head design underneath all that carbon build-up.  I measured as best I could across the valves to determine how small a bore I could fit.  Looks like about 73mm is as small as possible without having to notch the sleeves – an idea I’m not too keen on.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5379_zpsa23bd03a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5379_zpsa23bd03a.jpg.html)

It had clearly been apart at some point earlier – at least a new timing belt was attached.  Note “L” and “R” on crank pulleys.  Not likely done by a factory certified MG/Rover dealer – a number of the bolts on the belt cover were missing or replaced with non-standard pieces, but everything seems to be there.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5371_zpsfd0f1847.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5371_zpsfd0f1847.jpg.html)

2 coil packs – likely a wasted spark arrangement.  I know this drill - well enough to know that these will NOT be the coil packs I will be running.  I couldn't make out the markings - didn't even try - they just seemed to have that Lucas aura about them - kind of like a negative photographic image of a halo on an alien . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5372_zps8a88bd3a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5372_zps8a88bd3a.jpg.html)


I'm thinking I'll get this head to Fordboy this weekend, after I'm done with the deck plate and ring filing on the Grenade.

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2014, 06:51:01 AM
Re:  Cart first, then horse . . . . . .


Yeah, yeah, I know – I said “Horse FIRST, THEN cart.” 

But sometimes you have to clean out the stall, and when the cart is in the way, well, you just have to deal with it.


The high fallutin' call it by the glamorous term:  "mucking out". . . . . . .     I guess when you don't have to shovel or smell the horse sh**, you might want to call it "muck" . . . . . .


Some, sort of random, thoughts about "Krover", using the Suzuki example you emailed me . . . . . . . .


A/    Well, using the MB power conversion formula: if the 191 bhp was developed @ 15,756 rpm, just a reduction to 10,504 rpm would drop the power to 127.4 bhp . . . . . .
       and that's linear.   From 191 bhp/litre.

2/    The time tested Cosworth output @ 10,500/11,000 rpm is/was 170 bhp/litre, mechanically INJECTED.    Holds true for a number of Cosworth variants, all INJECTED.
       INJECTED it's going to have to be, AND TUNEABLE, within the resources you have/can afford.    So a stock m/cycle setup MAY work, BUT, it needs to be TUNEABLE.
       I don't know enough about their injection controls to have an opinion, BUT, I know OEM engineers don't like peons messing around with their fuel/ignition mapping.
       It would be smarter to start with a "TUNEABLE" sytem, rather than trying to change a factory ECU.

       Recalling that I recently promoted myself from "Captain Obvious" to "Major Pain", I want to point out that sometimes guys try to use stock/std parts for racing
       applications, for reasons of economy.    Speaking for myself, I am weary of being bitten in the a** by "economy".    Unless, . . .  I get a promotion to "General Soreness".

d/    If you take the reasonable output numbers from the "K engine page" which is circa 1999, they seem to be around 140/145 bhp/litre.   If you factor that by a rpm
       reduction from 10,500/11,000 rpm, to say 9500 rpm, (.90476) then 140 bhp becomes 126.6 bhp, very close to the 127.4 bhp above.

       I'm thinking that a reasonable target for the first iteration of "Krover" would be 125/130 bhp @ approx. 9500 rpm.    80 ish ft/lbs torque, 7000/7500 rpm?   EWAG on my
       part.   More information on the limitations of "the kettle" need to be gathered, more numbers need to be crunched.   But, "Captain Obvious" thinks 125/130 bhp makes
       the "milwaukee midget" a 125/130 mph "cart".

 :cheers: :cheers: :cheers:
confusedaboutmyidentityboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2014, 09:42:04 AM
Actually, my thought was using the GSX 1300 or equivalent throttle bodies.  I'm seeing a lot of rebuildable sets used for ~$200.00, the parts are readily available, simple to work on, and set up with an Electromotive brainbox, completely tunable.

We'd be asking about 2/3 the capability of the injectors for this app.

Title: Re: Milwaukee Midget
Post by: Tman on April 11, 2014, 09:43:03 AM
OK, I tried to get back up to speed but am still somewhat lost. What is this new engine and when did you decide to go this way and why. There, that should be easy!@
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 11, 2014, 09:49:18 AM
T... Back up a couple of pages...

MM, you might want to think about GSXR 1000 TBs... same injector as the 1300, but slightly smaller holes. I can measure  a set for you if you want. They will support 180 NA HP.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2014, 10:26:24 AM
Bob, thanks, and yes - we're in information gathering mode on this one.  You get a minute, just post it up on here.

I'm particularly curious as to the bore centerline distances on a complete set. 
Title: Re: Milwaukee Midget
Post by: Tman on April 11, 2014, 10:48:33 AM
Okay - the die has been cast -

http://www.ebay.com/itm/251443838396?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

On its way.

Double over head cams - let's see if we can make some power.

Should be on the salt in 2016.

Chris

Ok, I see this post but still am missing some backstory. You guys have ADD. What class does this take you to?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2014, 11:30:06 AM
Okay - the die has been cast -

http://www.ebay.com/itm/251443838396?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

On its way.

Double over head cams - let's see if we can make some power.

Should be on the salt in 2016.

Chris

Ok, I see this post but still am missing some backstory. You guys have ADD. What class does this take you to?

Still in GT - which allows engine swaps by the same manufacturer.   We'll take it down to 1000 ccs and stay in I.  :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on April 11, 2014, 07:28:24 PM
OK
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 11, 2014, 11:48:31 PM
... am still somewhat lost. What is this new engine...
Ditto on feeling lost. I pretty much look at these forums every day, but apparently missed something...
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2014, 09:01:30 AM

Uhhmmm, Friday night at 6:34pm?!?

The order is:

BEER FIRST, then DONK, then horse, then cart.      I feel like I left something out . . . . .   Oh yeah,  BEER!
 :cheers: :cheers: :cheers:
Simulatorboy

P.S.   You don't even want to know what the crevice volume in the DONK is . . . . . . good thing there aren't any valve reliefs . . . . . .   :roll:

Nope - DONK FIRST.

Actually, this new engine purchase has lit a fire under my arse - that and we're 133 days away.  The nominally better weather outlook has been a motivator as well.

Okay, here’s the deal.  

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5353_zps8b6af489.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5353_zps8b6af489.jpg.html)


Square peg in round hole.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5355_zps814011ff.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5355_zps814011ff.jpg.html)


I want to keep the end of the Moroso adapter that already has the crescent slot cut in it – because I’m lazy – and cheap.  It’s easier to cut up and redrill a bracket than it is to create one.

Now the bosses for the water pump are machined flat – plus there’s an ear where the alternator used to hang out -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5354_zps825acf90.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5354_zps825acf90.jpg.html)


I’m thinking if I carve up a ½ thick piece of aluminum, secure it by sandwiching the water pump between it and the block, and run 3 spacers between the Moroso motor hanger and the aluminum piece, I should be able to center the motor drive over the pulley.

Fordboy - Time to call Wiggle Pin.


midget,

How is it going on the electric water pump fit up?

I'll be at Mike's (Wiggle Pin's) today.   If you still plan on coming down, we could "hack out" what you need . . . .

If you are up to lugging the donk (and all the associated bits) beneath the cheddar curtain . . . . . .

Call the Psychotic Hotline for an intervention . . . . . . . .      AND, bring . . . . . libations . . . . . . .
 :cheers: :cheers: :cheers:
Fabriziothehacksaw
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2014, 09:09:24 AM
... am still somewhat lost. What is this new engine...
Ditto on feeling lost. I pretty much look at these forums every day, but apparently missed something...

Working on these 4 cylinder donks . . . . . .    I feel like I've missed a part of my brain.

First it's the "5 port handicap" . . . . . .      Now it's the "Let save money on bolts" idea . . . . . .

Hail Britannia!!

Where's that butterfly net?
 :cheers:
Australopithecus/spiff-a-reno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2014, 10:19:26 AM
Hi, Jack, Trent -

Yeah, this one fell out of a clear blue sky with respect to the rest of the build, so I'm double tasking on the postings.

Just to clarify, I am NOT building this new K series MG/Rover engine for this year.  I'm still knee deep in the A-series 999 I've had for the last number of years.  In fact, I'll be fitting the rings for it today, and intend to do a dry build to get final valve clearance issues sorted this weekend. 

The DOHC engine was sold to me as a 1.6 liter - as it turns out, it's actually a 1.4, which is not an issue, as the 1.6 has 80 mm bores, the 1.4, 75 mm.

I'll be taking it down to 1 liter to remain in I/GT.  GT allows engine swaps within the manufacturer's range.

It's a wet liner design, and it's possible to go with a slightly smaller bore liner, but a bit of research shows that the dimensions will likely be pretty close to a GSX - R1000 Suzuki.  So I'm looking at motorcycle intake set-ups, which are readily available and relatively inexpensive.

A custom crank will again be necessary, but that opens up a number of possibilities.  I can pick from a number of off-the-shelf rods from Honda, Toyota, Nissan - whomever - and have the crank cut to accept their rods.  Additionally, the aluminum flywheel off of the Midget is about 1/4" smaller than the K-series piece, so the rear flange on the crank can be cut to accept the flywheel, and mate it up to the Midget transmission - which I just stuffed a bunch of straight cut gears into last year.   And while I'm at it, I'm thinking I'll have the snout cut to accept an aftermarket Chevy liquid dampener and drives, which will make ancillaries cheaper to procure.

But I need to get back to task on the A series.  I'm STILL looking to hit 121.780 with it.  A lot of changes have already occurred with the car since last August, and if I can take a record with it this year, it sure would be fun to come back in 2016 with what's likely to be about 25% more horsepower in the same car.

Okay - back to the A. 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 13, 2014, 12:05:08 AM
Thanks, Chris. Where would we all be without "dreams & schemes"? 8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2014, 12:39:55 AM
Thanks, Chris. Where would we all be without "dreams & schemes"? 8-)

And
- having a new engine on the horizon gives me carte blanch to beat the crap out of the old one!  :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on April 13, 2014, 11:40:02 AM
Sounds like a good game plan!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 13, 2014, 11:41:11 AM
Chris,
Wait a minute here, you have relentlessly flogged the poor thing on the dyno, screwed the tach to 9000+ enumerable times at Bonneville and you still haven't "beat the crap" out of it!?

Rex
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on April 13, 2014, 12:21:22 PM
Rex, I think he is like some of us who expect to break something, records or parts :-D :-D
Title: Re: Milwaukee Midget
Post by: salt27 on April 13, 2014, 01:12:04 PM
Rex, I think he is like some of us who expect to break something, records or parts :-D :-D

Sometimes we break both, records and parts.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2014, 02:04:54 PM
Chris,
Wait a minute here, you have relentlessly flogged the poor thing on the dyno, screwed the tach to 9000+ enumerable times at Bonneville and you still haven't "beat the crap" out of it!?

Rex

Well, actually, it's all torn down in the basement, and it's still in great shape.  For the most part, I've made a point to go with the "good guy" parts whenever possible, and as a unit, it has proven itself to be a pretty tough cookie - nickname not withstanding.

If I had based this build on a 948 block and crank, it likely wouldn't have held up to such abuse.  But the magic of the short stroke, light weight components and the big rod/stroke ratio is that you just don't have the inertia issues you do with a longer stroke engine.

Of course I don't want to blow it up, but this year I think I can be a little less conservative with the state of tune - a little less apprehensive about really giving it the boot.


And I'm certain someone will remind me I said that when I'm out on the salt with a broom and a dustpan.  :wink:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on April 13, 2014, 02:25:39 PM
Chris:

Think of the broom and dust pan as a form of recycling! Old parts melted down to make new parts. Its like the circle of life.  :lol:

BR
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 13, 2014, 03:29:09 PM
Chris, if you're going to abuse it, do it while attempting to maximize your record.

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 13, 2014, 06:42:24 PM
Chris, take the broom and dustpan. That will ensure it won't blow up. It's like everything else in racing. If you take the spare you won't need it.  :roll: :roll: :roll:

Pete
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on April 13, 2014, 08:20:44 PM
Since this has always been an alien broadcast and mega confusing . . . .
How about breaking the Kdog motor into a separate thread. Too hard to figure out which motor is which.

How much did shipping cost? Small stuff costs a fortune to ship. A motor across the pond?

A couple of weeks ago: "The torque peak is always the peak of bmep and flow efficiency." This is the point that is missed by so many. It's the entire freakin point!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2014, 09:12:26 PM
Dean, sorry 'bout that.  My enthusiasm for a new toy has gotten the best of me.

Rather than a separate thread, I'll refrain from mentioning it until after August.

The shipping via FedEx freight - and at the risk of adding MORE confusion - a little less than 200 pounds in weight, came in at about $700.00. 

The engine itself, a 65,000 mile pull-out - ~ $250.00.

So for what I would have spent for a decent, used, low mileage, 1275 5 port, I landed a running DOHC, aluminum 4 valve with the pedigree necessary to continue in GT.

FedEx walked me through the paper work - it spent a couple of days in customs and the EPA gave me no trouble.

It's light years ahead of the Grenade as far as design is concerned.

But yes, I will refrain from mentioning it until that point in time that I actually start to work on it.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 14, 2014, 01:23:00 AM
$950 for a running engine from the UK? Want a job working as an 'expediter' for me? :-D I routinely drop that much for "little stuff"...
Title: Re: Milwaukee Midget
Post by: grumm441 on April 15, 2014, 04:28:23 AM
Rex, I think he is like some of us who expect to break something, records or parts :-D :-D

Sometimes we break both, records and parts.   :cheers:

Some of us break a record amount of parts
G
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on April 15, 2014, 11:42:17 AM


Some of us break a record amount of parts
G

Stainless resembles that remark :cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on April 15, 2014, 08:33:57 PM
Chris:

I guess you can say the Midget is now "in the record book"! Well, the picture of the Midget representing the class is. To be followed this summer is that one little line of text that makes you immortal to all in the LSR Community.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2014, 09:01:55 PM
I had been tipped off to that a while back. 

Just received my book yesterday.  Seems the powers that be chose the Midget as the representative picture for the GT class, and I'm very grateful Goggs bullyragged me into painting it a few years back!

As to immortality, I also have a copy of the 1993 rule book.  In the GT class, every single record has been bumped - EXCEPT Mr. Thomas' I/GT record, set in 1992.

That record has become seemingly immortal.

I know Tom is looking at punching up the SAAB Sonnet to run in I - he was knocking on the I record door with his J motor in 2013.  There have been hints of an Abarth return by friends of the forum, and rumors of a Honda entry.

So be it.  It may well take 4 individual efforts to change that number.

But change is coming.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2014, 01:52:31 AM
Dyno - prep.

One of the things I'm looking to accomplish is ringing every last ounce out of the Grenade this year. 

Last year, we experimented with manifolds, carburetion and headers.  We left ignition timing pretty much unchanged and ran with the Elgin recommendation as far as cam timing.

But this year, I've opted for a belt drive setup for the cam timing, which will let us change that up without having to remove half of the front of the engine to get at it.  No oily mess, and the whole procedure can be handled with Allens wrenches.

Rather than pull out the cam wheel every time we want to change cam timing, I took the time to scratch out 3 timing marks on the arbor and wheel of the cam drive.  108 is what is recommended, 111 and 105 are marked - we probably wouldn't want to go any further, due to potential valve issues.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5380_zpsfdeaaa6d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5380_zpsfdeaaa6d.jpg.html)

And that was a wacky deal.  Most A-series cams run between 100 and 106 degrees, Elgin's recommendation is 108, so the timing marks wound up being at the very end of the slotted adjustment.  Each adjustment slot gives you 18 degrees of variance at the crank - the equivalent of 1 tooth on a forty tooth cam drive.  Moving the gear one tooth on the belt simply bumped the problem to the other end of the slot.  I'm tearing my hair out, thinking I'll need to have longer slots cut in it, when I realized that the adjusting screws were set on 60 degree centerlines. I reset the arbor and wound up smack dab in the middle of the slots, with room to advance or retard the cam.

Wednesday, I'll check valve to piston clearance.

Shooting for May 21st for dyno day.

Should we ask Slim if he'd like to see another Dynothon?  I've got a crank scraper on the way, new exhaust valves, a different header, an electric water pump drive.  We made 95.1 last year - I'm thinking 100 might actually be doable this time.

Chris



Title: Re: Milwaukee Midget
Post by: grumm441 on April 16, 2014, 05:23:09 AM
Yep 108° is where I would go
G
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2014, 09:15:39 AM
Dyno - prep.

One of the things I'm looking to accomplish is ringing every last ounce out of the Grenade this year.  

And that was a wacky deal.  Most A-series cams run between 100 and 106 degrees, Elgin's recommendation is 108, so the timing marks wound up being at the very end of the slotted adjustment.  Each adjustment slot gives you 18 degrees of variance at the crank - the equivalent of 1 tooth on a forty tooth cam drive.  Moving the gear one tooth on the belt simply bumped the problem to the other end of the slot.  I'm tearing my hair out, thinking I'll need to have longer slots cut in it, when I realized that the adjusting screws were set on 60 degree centerlines. I reset the arbor and wound up smack dab in the middle of the slots, with room to advance or retard the cam.

Wednesday, I'll check valve to piston clearance.

Shooting for May 21st for dyno day.

Should we ask Slim if he'd like to see another Dynothon?  I've got a crank scraper on the way, new exhaust valves, a different header, an electric water pump drive.  We made 95.1 last year - I'm thinking 100 might actually be doable this time.

Chris

Yep 108° is where I would go
G

midget,

Elgin wanted you to run a cam with tighter LCA, something in the 102/104 degree range.   Problem was, that a conventional cam grind like that simply will not fit in a 999cc BMC short stroke race engine.     Vizard recommended 111/113 LCA, which would have given more valve to piston clearance, but nobody wanted to grind a cam with that wide an LCA, including APT.    Too "unconventional" . . . . . .       (Like a BMC for I/GT was a "conventional" idea . . . . . .   :wink: )

Last year during "Dynothon", most of the time was spent making sure:

A/   Various bits were working or modified properly, (ie: the valve-train . . . . ),
2/   The "inherent" self-destruction tendencies of BMC's was under control,
d/   Substituting parts to get the bhp curve up into the minimum range needed for competitive speeds in I/GT.

There is no question that 2013 was your best year to date . . . . .  that wasn't luck, it was the result of a LOT of hard work, testing & preparation.

2 things are going to determine where the cam timing and valve lash end up:

1/    Workable valve to piston clearance.   You (we) were already pushing the limit . . . . .
2/    Shape of the torque & bhp curves.   I want to see the torque curve pushed up and to the right on the output graphs.   It is unlikely that the torque will go up more than a
       ft/lb or two, because the specification (and CR) is "about" the same.    Later intake valve closing, (retarding the cam from where it was @ 105.? degrees) and the bigger
       exhaust header are two things that will accomplish this goal.

These things will also "probably" narrow the rpm band between peak torque and peak bhp, limiting the useful rpm range and "possibly" making the beast more difficult to drive.    We will see.    The biggest tuning issue here is that the "Grenade" has not responded to tuning changes in the ways usually predicted by BMC "Experts" for 970S variants.    The results obtained have followed the path typically seen from "big valve/big bore/big displacement" engines.

But it is also time to go for broke . . . . .    and to that end, I've heard a rumor you will be importing a "professional axe man".    I'm unsure how he will react to all the "room" in the "Milwaukee Midget" . . . . . . .  :roll:   or the abundance of beer . . . . . .    :-o

BTW, the best thing about "Krover", NO HARLAN SHARP ROCKERS NEEDED!!   :cry:
 :cheers: :cheers: :cheers:
4valveboy
Title: Re: Milwaukee Midget
Post by: Geo on April 16, 2014, 09:33:44 AM
4valveboy - my kind of expert!   :cheers:

Looking forward to both the Grenade this year and the K-dog next. Can hardly wait and to keep out of trouble in my excitement I am hunting for approprate craft beers to enjoy along with the continuing tale.

What will happen as Fordboy moves into the bi-world?  Two cams, two intakes, two exhausts... I doubt it will be too much.  :evil:

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2014, 09:40:40 AM

What will happen as Fordboy moves into the bi-world?  Two cams, two intakes, two exhausts... I doubt it will be too much.  :evil:

Geo

Given the Jag head, the Lotus heads and the Cosworth parts he has lying around in his garage, I expect this project may well be moving right into his wheelhouse.

Geo, how's that hardtop?
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 16, 2014, 10:24:50 AM
Dynothon

So, girls and boys -- do you like the idea of another Dynothon?  I'll be happy to do it again. 

Here's what we'll do:

First, let Chris set the target hp for the engine's max output.  Once he's put forth a number we'll start taking guesses and donations.  I'll look back to get the previous dynothon's numbers and such and set up the ones for this event.

I see Chris has a tentative date for Dyno Day - 21 May - so that means we've got about a month to do all of this.

Over to you, Chris.  Thanks for bringing the idea back to the forefront.
Title: Re: Milwaukee Midget
Post by: Geo on April 16, 2014, 11:49:43 AM
Quote
Geo, how's that hardtop?


Well, since no one wants to package and ship one they are occasionally up as "Local Pick up Only". Well your neck of the woods is local to me.  :evil:  It's 17 hours and 1050 miles all in one trip. Very nice factory piece.

Quote
Given the Jag head... he has lying around in his garage,

I like Mark even more! I have Jag parts too if anything is needed.

Geo
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2014, 07:56:11 PM
I have Jag parts too if anything is needed.

Geo

My observation is this - If you have ANY British sports car, you also have parts. 

The big problem is keeping them screwed to the car.   :wink:
Title: Re: Milwaukee Midget
Post by: jacksoni on April 17, 2014, 10:59:55 AM
4Valveboy:

"1/    Workable valve to piston clearance.   You (we) were already pushing the limit . . . . .
2/    Shape of the torque & bhp curves.   I want to see the torque curve pushed up and to the right on the output graphs.   It is unlikely that the torque will go up more than a
       ft/lb or two, because the specification (and CR) is "about" the same.    Later intake valve closing, (retarding the cam from where it was @ 105.? degrees) and the bigger
       exhaust header are two things that will accomplish this goal."

Recognizing your (preferred) CR limitations and the balance of what is going in and when it stops going in (Air+fuel) wouldn't you want to close the intake as early as possible when "it" stops going in to maximize your dynamic CR? You are suggesting retarding the cam rather than advancing it. I have seen suggested that advancing tends to help low end and retarding, relatively speaking, helps the top end as you are suggesting above but all this is dependent on basically when intake flow to the cylinder stops-then slam the valve shut. The difficulty being, of course, determining when that happens. The circumstance where port pressure sensors would help figure more easily than dyno time and many cams plus intake/exhaust changes.
Title: Re: Milwaukee Midget
Post by: jacksoni on April 17, 2014, 05:57:48 PM
or do I have it "bass-ackwards" and yah, "it's complicated"  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 17, 2014, 07:46:57 PM
Jack, I've been studying David Vizard's book on the A series for years.  His opinion is that it's possible to pick up a pony or two on the top end by retarding the cam, and this almost always comes at the expense of low end.

In the case of the Grenade, there is no low end, so we might as well go for the top end.

Mark more succinctly notes that we would be "rocking the curve" on the torque, in an attempt to move peak torque up a few hundred RPM, which should translate to more power when it's multiplied by the engine speed.

But one of the complications that I have built into this thing is, once again, the unusually large rod to stroke ratio - it's 2.45:1.

On a normal 1275, it's about 1.8:1.

And this is, INDEED, where it gets complicated.

Part of dialing in a cam is getting the valve closing points right.  It's generally done as a function of degrees of rotation, but realistically, the effect on dynamic compression ratio is a function of the volume of air being compressed, which is a function of piston travel in a sealed cylinder.

The valve events and crank degrees remain constant, but the longer R/S ratio changes the distance the piston has traveled from TDC to the point of occurrence in a non-liner fashion.

At any given point on the stroke, the cam position with respect to the overall relative travel of the piston between the two ratios do not correspond anywhere on the arc except at TDC, BDC, and 90 degrees ATDC and BTDC. 

In short, in a "normal" R/S ratio engine, the events, measured by degrees in rotation, do not produce the same linear result of piston travel in the bore as they would in a longer R/S ratio.

So yes, it IS complicated!

Clear as mud, too.


But the point I'm making is that a change in timing events may not have as big an impact on torque and power production with this combination as it might with an engine with a more traditional R/S ratio.




Title: Re: Milwaukee Midget
Post by: Harold Bettes on April 17, 2014, 08:24:10 PM
Gentlemen of the Midget Motor,

You might well heed what Dema has suggested as there are a few rules of bruised thumbs to consider.
A) Tighter lobe center separation is a good band-aid for not enough cylinder head flow configuration
B) The tighter LSA will yield more lattitude for moving the cam toward the retarded mode as it gives more valve to piston as the piston chases the exhaust valve closing event.
C) A bit of consideration on the exhaust side via some different pipe lengths and diameters as the camshaft chosen might provide a bit different requirements.

As you know, dyno tuning will either support or refute this drivel. So best of luck with whatever you go to the dynamometer with. :-o  :cheers:

Regards to All that like this kind of stuff,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: wobblywalrus on April 17, 2014, 10:38:25 PM
Sometimes it is a good idea to choose a cam that has reasonable specifications, then tune the intake system to work with it, then tune the exhaust, and last to optimize fuel composition and spark timing.  At that time, after everything else is optimized, a person can make a judgement about how to alter the cam timing.  Experience has shown that all sorts of problems a person would associate with cam performance disappear when everything around the cam is adjusted to work with it.
Title: Re: Milwaukee Midget
Post by: jacksoni on April 17, 2014, 11:31:17 PM
Thanks Chris. I think I get all that and my understanding and what I was trying to say agrees pretty much with everything you said with perhaps the exception of the last sentence. There are huge differences of opinion about the importance of rod ratio as opposed to the actual stroke, piston speeds and acceleration and position in the bore, which is very small. The engineers and physicists calculate and show only a few thou difference in position or piston speeds at some point and suggest that rod ratio is of (not none but) considerably less importance than other engine parameters. Other engine builders and racers and cam grinders suggest it is considerably more important. Never the twain shall meet ( republicans vs democrats, Christians vs non Christians etc, etc). truth may be somewhere between but is a hard to prove deal as every change effects every other system and optimizing one, changes another. Like the EFI vs Carb argument and which makes more power. I have a rod ratio similar to yours and thus have tried to follow such arguments. Personally, and readily admit may be wrong, I don't think in the scenario I was trying to present/ask about, that rod ration makes any difference. Piston location in the bore is microscopically different with small vs large rod ratios. But what is happening in the intake port (read the whole induction system) and exhaust at overlap and then after the exhaust valve closes and there clearly is further cylinder filling (allowing greater than 100% VE- at least in some engines) determines that important greater than 100% VE resulting in the greater dynamic CR that FordBoy so eloquently described some time back. What I was trying to say was closing the intake valve to take advantage of that is where it's at, Just right, not too soon, not too late. I do understand the rocking the torque curve to the right for top end. and yes, messing with cam timing often does that alone, not magically pick up the whole curve.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 17, 2014, 11:32:23 PM
Wobbly, yes - our cam selection is what we're working with and around.  It's maximized for this application - lift, duration, overlap.  Our experiments last year led us to the intake length and size we ran, and other than a rejet, I'm convinced that side of the equation is optimized.

Harold, we were a bit stumped last year when Pipemax predictions didn't match up with what we were seeing on the dyno.  I've got the header I ran last year and a somewhat larger one to test, and we'll be bringing along exhaust pipe to determine a good length.  Might be a bit more to be had in that department.  My LCA is 108 - a function of valve clearance parameters.

As far as rocking the cam, again, I'm not expecting huge gains.  But if a couple of pulls bring up no extra horsepower, but a better looking curve, I'm going to take it.  

It's all nickel and dime at this point - cleaning the coins out from between the seat cushions.
Title: Re: Milwaukee Midget
Post by: Harold Bettes on April 18, 2014, 12:52:11 AM
Hey Chris and Mark -

Thought I was making a smirking funny with my A, B, C comments, but the joke didn't work..... :lol: :evil: The only comment of merit was about the exhaust and that comes from testing and dyno results not just program calcs.  8-) Ricochet Hp is not the best approach.

Obviously a tighter lobe center gets things closer and as Mark has stated before, when things are tight you have to work with what you have. Afterall, a cam can't make airflow. :-o

OK, now I will go back to my cave and hibernate some more as spring is not here yet. :-D

Regards,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 18, 2014, 09:08:33 AM
Harold, you're always welcome here.  We're getting slowly smart on this lump, but it has thrown us a few curve balls - the exhaust in particular.

After last year, compared to WOS in 2010 and Maxton in 2011, I've made up my mind that I simply will not EVER take an untested motor to the salt again.  It's so much easier dialing it in on an engine stand in a dyno bay than bending over a knee-high fender in 95 degree heat with your neighbor's blown BBC making it impossible to think.


OK, now I will go back to my cave and hibernate some more as spring is not here yet. :-D

Regards,
HB2 :-)

When did you move to Wisconsin?  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 18, 2014, 09:25:35 AM
The engineers and physicists calculate and show only a few thou difference in position or piston speeds at some point and suggest that rod ratio is of (not none but) considerably less importance than other engine parameters.

Jack, I highlighted that in red for a reason.  Even a few thousandths difference in the closing event of this combination - keep in mind, we're talking less than 250 cc per cylinder - can make a big difference in the amount of dynamic compression ratio we'll be able to achieve.

I can loose a 1/4 point of static CR by simply using a .006 thicker head gasket.  It's not quite the issue on larger capacity engines.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 18, 2014, 09:42:25 AM
Conversation overheard @ Pro-Motor Racing Engines circa 1981:

Fordboy:  "I'm struggling to reduce the chamber volume by 1 or 2 cc's to raise the compression ratio on these 1000cc Cosworths."

Big Bob:  (Noted AHRA Pro-Stock driver & engine builder of 600 cubic inch Big Block Chevies)   "Who gives a f*** about 1 or 2 cc's?"

Frame of reference can really affect your attitude . . . . . . . . . .   like, by a factor of 10 . . . . . . . .    Just a thought.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on April 18, 2014, 09:59:59 AM
The engineers and physicists calculate and show only a few thou difference in position or piston speeds at some point and suggest that rod ratio is of (not none but) considerably less importance than other engine parameters.

Jack, I highlighted that in red for a reason.  Even a few thousandths difference in the closing event of this combination - keep in mind, we're talking less than 250 cc per cylinder - can make a big difference in the amount of dynamic compression ratio we'll be able to achieve.

I can loose a 1/4 point of static CR by simply using a .006 thicker head gasket.  It's not quite the issue on larger capacity engines.
\I agree 100%. I was talking about piston position with respect to rod ratio, not the valve closing point. Anyway, looking at my post last night, which was done late and after a few  :cheers: might have sounded argumentative. Was not at all meant to be and if came off that way I apologize. I am just trying to learn here as well. As I have mentioned before, I am in similar boat as can't decrease chamber size, domes on my  pistons just make sharp edges sticking in places they shouldn't be. I have the thinnest gasket I can get away with, with maybe .033 P-head clearance, minimal P-V clearance etc and had a custom gasket made to fit bore and notches in top of cylinder which are there to clear the chamber to minimize any dead space. Will continue to follow and look forward to results on the dyno.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 18, 2014, 11:03:50 AM
No problems, Jack -

As long as we keep my momma out of it . . . :cheers:

Title: Re: Milwaukee Midget
Post by: krusty on April 18, 2014, 05:37:24 PM


     "Conversation overheard @ Pro-Motor Racing Engines circa 1981"

     Peter Guild's ProMotor in the old Shadow CanAm building in EGV? Perhaps that's why your name is familiar to me, Mark.

     vic
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 18, 2014, 06:39:39 PM


     "Conversation overheard @ Pro-Motor Racing Engines circa 1981"

     Peter Guild's ProMotor in the old Shadow CanAm building in EGV? Perhaps that's why your name is familiar to me, Mark.

     vic

The very same.   Peter rented the building from Don Nichols if I'm remembering correctly.   All the old UOP Shadow Can-Am cars were upstairs in the storage area.     Would like to have one of those now . . . . . . .  :cry:

I used his Heenan & Froude "meat scale" water brake to test the F/Fords & Cosworths I was building at the time.    Peter was very generous to me to allow the use of his facility.    Although having Peter be married to the sister of my main client at the time sure didn't hurt . . . . . .  :roll:    And I was occasionally crewing for Raghead #2 on his Trans-Am effort.    Pro-Motor built all his engines and he was competitive at the races he attended.    Just not enough dough for a full season effort.    BTW, Peter was another of the guys who was generous to me when I was at the beginning of my "career" . . . . . . .

Incidentally, that's how I got the "Fordboy" moniker.    Pro Motor was basically a Chevy shop, and "Big Bob" and the other guys who worked for Peter were 'somewhat' offended that I was allowed to drag in a bunch of 4 cyl Ford stuff.     You know how racers are, everybody else's "stuff" is crap, until they kick your a** on the track . . . . . .  or set a record/win a championship, etc.    They were impressed that the stuff I was building didn't leak or blow-up.   And it turned out that they made competitive bhp.    As a "pro" you are doing your job when you can accomplish that.

Sheesh, now I'm feelin' my age . . . . .     Guess I'll have a suds, after all it's 17:14 on a Friday, Holiday weekend at that!    :wink:
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 18, 2014, 10:22:33 PM
Jacksoni is in a similar boat, so maybe this might be of help.  It's had me tearing my hair out all day, so I devised an experiment.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5381_zpse68b377a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5381_zpse68b377a.jpg.html)

Amongst the huge inventory of junk in my garage/basement/attic/office, I managed to locate a stock 1275 piston and 5 ¾ inch rod.  Seeing as the engine is half way apart anyway, I replaced the front piston assembly with the stocker, and left the other three in place.  And as 1 and 4 travel in tandem, a single cam reference will produce the height example I’m looking for.

I referenced the piston height to 90 degrees ABDC on the crank wheel, and installed blocks on the piston faces to gather height sufficient to measure piston travel with dial indicators.  At 90 degrees, any difference in rod angle with respect to piston travel is 0.

I then turned the crank to 102 ABDC – the point where the cam absolutely closes the #1 intake valve.  Then I measured the distance the 2 pistons traveled from 90 degrees to 102 degrees, and added 1/2 the stroke length, which would be the same for either rod at 90 degrees ABDC.

Corrections in next post.

Here are the results.

Stock piston travel w/5 ¾” rod 2.35:1 R/S ratio – 1.489”  
Current piston w/6” rod           2.45:1 R/S ratio – 1.484”            

So at the point that the valve is completely seated, the longer rod provides .005” additional potential dynamic compression compared to the shorter rod.

The difference calculates to .16cc.

Now NONE of this takes into consideration the dynamics of piston speed, ramcharging effect, relative long duration at the extremes of the stroke with the bigger R/S design, or any other dynamic consideration that a running engine brings to the table.

But I think – and I don’t know for sure – but I think the additional potential volume of compressible A/F mixture at the time of absolute valve closure is likely positive in this application.

Discussion is open!    
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 19, 2014, 12:12:28 AM
Subaru - I just realized I didn't take into account valve lash.  :|

Corrected to 67 degrees ABDC - allowing for .020 clearance with a 1.6 rocker ratio.

Stock piston travel w/5 ¾” rod 2.35:1 R/S ratio – .636  
Current piston w/6” rod           2.45:1 R/S ratio – .632

So at the point that the valve is completely seated, the longer rod provides .003” additional potential dynamic compression compared to the shorter rod.

About .09 cc difference.

I was sitting there drinking a beer when I thinks, "How is it the valve isn't closed until well after 90 degrees ABDC?"

That's then I had my Homer Simpson moment - "Doah!"   :roll:
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 19, 2014, 01:18:42 AM
Beer and quiet times definitely assist the thinking process.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: jacksoni on April 19, 2014, 09:17:47 AM
MM- I have seen your experiment referred to in other forums as well as calculations that produce similar results and the results commented upon. I think you may admit that .09cc may not be worth stressing over particularly if the change is either expensive (new custom rods/pistons for instance) or produces some other issue, theoretical (side loading the piston increasing wear or friction) or real (clearance with the block for instance). People argue endlessly about performance differences- how fast short vs long accelerates out of a corner on a circle track car for instance-but actually measuring a hp difference is harder even with the best dynos. I know really comparing just the ratio change is very hard as-fordboy has pointed out I think- you change one thing, something else needs to be adjusted for optimization. Like I said before, it is not that rod ratio has no effect but that it is down the list of things on which your time and money might be better spent and then if you say I have done everything I know how and am still trying to find that last half HP (you there yet? :) ) and my bank account is feeling overfull so I am just going to buy a new set of custom rods and pistons to try, have at it. Although they have other design considerations, that they likely feel more important, it is my understanding that Formula 1 engines have rod ratios similar to yours. They don't seem to be going to great lengths to get them in a "better" range.  All this JMHO as usual so take with your grain of salt.  Hmmm, salt and beer. I wonder...... :cheers:
Title: Re: Milwaukee Midget
Post by: Interested Observer on April 19, 2014, 01:01:05 PM
“At 90 degrees, any difference in rod angle with respect to piston travel is 0.”

Let’s hold on here a minute--who says this is so?
At any given crank position (except TDC and BDC) the short-rod piston will be below the long-rod piston  due to the increased angularity of the short rod.  Given that, and assuming we consider the effective compression ratio to be related to the remaining stroke to be traveled, the short-rod version would have the larger remaining stroke and, consequently, the marginally increased CR.  Right?

So, as I read it above, Chris has his long and short rod effects reversed.  Not that any of us think there is any significant benefit to be obtained via this variation.

Further, it seems a lot easier to calculate the piston positions than to spend all day horsing around with dial indicators.  Having done the former, at 67 degrees ABDC I got up strokes from BDC of 0.639” long rod and 0.634” short rod for a difference of 0.0047” which is close to the measured 0.003” but measuring two entities and then subtracting to get the difference to this degree of accuracy is a challenge.
At 102 ABDC, I get 1.3578” and 1.3524” with a difference of 0.0054”.  The strokes vary from what Chris reported but the difference is comparable.

Now, if we knew what the effective valve timing and exhaust plumbing dimensions were, we armchair tuners would really have something to chew on!
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 19, 2014, 02:32:43 PM
I have some thoughts about this current section of the thread, but I don't have time to gather all my thoughts and information today.    Unlikely for it to happen tomorrow as it is Easter.    Will get it put up sometime next week, probably after the service for Al Baurle.

Sorry for the delay.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 19, 2014, 02:55:14 PM

Now, if we knew what the effective valve timing and exhaust plumbing dimensions were, we armchair tuners would really have something to chew on!


Which I JUST received this morning.  About a month ago, Mark and I were given run on an old Audie cam profiler - we tested three cams - but were unable to download the files.  Antiquated Windows system with floppys.

Mel's MicroMaven was able to retrieve them, and I'm sending it off to Mark with the Mail on Monday.


IO, I misspoke bringing rod angle into my statement.  I'm still learning - you're witnessing that process. 
 

I found the distance the piston moved up the bore at 90 degrees to be equal to the radius of the throw.  Variance occurs between 0 and 90, and 90 and 180, which is a function of radius and rod length.

All of this is calculable, but I found it quicker to just measure it.

And yes - in the end, it's probably insignificant - I'm just trying to wrap my head around the "why".  I'm still very new at this.

Let's assume a static situation in the checking of dynamic CR.  We will disallow ramcharging effect, velocity, any other dynamic attributes in an engine, and just focus on the valve closing event with respect to piston placement in the bore.  Assuming the closing event on a compression stroke to occur .634 above BDC with the longer rod, compared to .639 above BDC for the short rod, how can there not be additional A/F mixture captured in the cylinder, and thus, more CR?

What am I missing?  :? 

 :cheers:



Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 19, 2014, 03:11:45 PM
Query for FordBoy w/ref. to his earlier comments:

EGV?  Stands for . . . "European Garbage Vehicle"?  Or, by some remote chance, Elk Grove Village?

I have never driven the former but lived in the latter for a handful of years.  I knew where UOP was in Des Plaines -- but not that there was an engine shop/whatever it was in Elk Grove.  My handful of years was a while before you were there, from the sound of it but still -- hmm, didn't know there was such a place.

Back to our regularly-scheduled roamings.
Title: Re: Milwaukee Midget
Post by: jacksoni on April 19, 2014, 04:04:05 PM
"Let's assume a static situation in the checking of dynamic CR.  We will disallow ramcharging effect, velocity, any other dynamic attributes in an engine, and just focus on the valve closing event with respect to piston placement in the bore.  Assuming the closing event on a compression stroke to occur .634 above BDC with the longer rod, compared to .639 above BDC for the short rod, how can there not be additional A/F mixture captured in the cylinder, and thus, more CR?"
I think when you ignore these things you become the "effective CR" that Fordboy described in his treatise on CR's. The whole point of dynamic is just that, dynamic. And if there is reversion, residual exhaust, inappropriate IVO etc, you can end with LESS cylinder filling and therefore less, not more, A/F mixture to be compressed with your lower down piston. Although mean piston speed is not different with the two rod lengths, peak piston speeds are and this may have some effect. So, we are waiting for Fordboy to pipe in (or someone else) to help us out here.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 19, 2014, 04:21:07 PM
"Let's assume a static situation in the checking of dynamic CR.  We will disallow ramcharging effect, velocity, any other dynamic attributes in an engine, and just focus on the valve closing event with respect to piston placement in the bore.  Assuming the closing event on a compression stroke to occur .634 above BDC with the longer rod, compared to .639 above BDC for the short rod, how can there not be additional A/F mixture captured in the cylinder, and thus, more CR?"
I think when you ignore these things you become the "effective CR" that Fordboy described in his treatise on CR's. The whole point of dynamic is just that, dynamic. And if there is reversion, residual exhaust, inappropriate IVO etc, you can end with LESS cylinder filling and therefore less, not more, A/F mixture to be compressed with your lower down piston. Although mean piston speed is not different with the two rod lengths, peak piston speeds are and this may have some effect. So, we are waiting for Fordboy to pipe in (or someone else) to help us out here.


Coach IO, I think I got that bit of nomenclature right -

"Dynamic Compression Ratio, on the other hand, uses the position of the piston at intake valve closing rather than BDC of the crank stroke to determine the sweep volume of the cylinder."

http://cochise.uia.net/pkelley2/DynamicCR.html

The dynamics being brought to bear on a dynamic CR - I'm ill equipped to argue against your insight.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 19, 2014, 04:46:42 PM
Query for FordBoy w/ref. to his earlier comments:

EGV?  Stands for . . . "European Garbage Vehicle"?  Or, by some remote chance, Elk Grove Village?

I have never driven the former but lined in the latter for a handful of years.  I knew where UOP was in Des Plaines -- but not that there was an engine shop/whatever it was in Elk Grove.  My handful of years was a while before you were there, from the sound of it but still -- hmm, didn't know there was such a place.

Back to our regularly-scheduled roamings.

Slim,

Ahhh, another one time resident of NW Cook County . . . . . . . .

Yes indeed, EGV is NW Cook County-speak for ElK Grove Village.     HE = Hoffman Estates;   the burg = Schaumburg;   Strolling Ghettoes = Rolling Meadows;    Hangover Park = Hanover Park; etc, etc.

Not that anybody cares, but I resided on the NW side of Chicaga, 'till I was 5.   Was a resident of HE for 16 (gosh so wonderful years, mom & dad . . . . . NOT!!) whereupon I expanded my operational base to include the "collar counties", AKA, Greater Chicagaland, and of course, Walworth Co, WI, home of Lake Geneva and the blind (or nearly so) ID checkers at all/most of the watering holes . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 19, 2014, 05:19:41 PM
Wow.  If that's the case - that you lived on the NW side of the city -- you'll probably understand (maybe) that after I graduated from Forest View High School in Arlington Heights (you date yourself if you know that place -- it was disbanded after something like 15 years from when it was built for the baby boom) I spent two wonderful years commuting from EGV to UCLA (University of Chicago located on Austin (a/k/a Wright Junior).  But that was in another century, and when I was done there I headed north to the UP and have been here ever since.  Is there still anything down there?
Title: Re: Milwaukee Midget
Post by: jacksoni on April 19, 2014, 06:44:05 PM
"Let's assume a static situation in the checking of dynamic CR.  We will disallow ramcharging effect, velocity, any other dynamic attributes in an engine, and just focus on the valve closing event with respect to piston placement in the bore.  Assuming the closing event on a compression stroke to occur .634 above BDC with the longer rod, compared to .639 above BDC for the short rod, how can there not be additional A/F mixture captured in the cylinder, and thus, more CR?"
I think when you ignore these things you become the "effective CR" that Fordboy described in his treatise on CR's. The whole point of dynamic is just that, dynamic. And if there is reversion, residual exhaust, inappropriate IVO etc, you can end with LESS cylinder filling and therefore less, not more, A/F mixture to be compressed with your lower down piston. Although mean piston speed is not different with the two rod lengths, peak piston speeds are and this may have some effect. So, we are waiting for Fordboy to pipe in (or someone else) to help us out here.


Coach IO, I think I got that bit of nomenclature right -

"Dynamic Compression Ratio, on the other hand, uses the position of the piston at intake valve closing rather than BDC of the crank stroke to determine the sweep volume of the cylinder."

http://cochise.uia.net/pkelley2/DynamicCR.html

The dynamics being brought to bear on a dynamic CR - I'm ill equipped to argue against your insight.

 :cheers:

Fordboy points out the confusion, reversal or other controversies about what these events are called:
http://www.landracing.com/forum/index.php/topic,12353.0.html
Title: Re: Milwaukee Midget
Post by: Interested Observer on April 19, 2014, 07:44:23 PM
Chris,
The origin of the confusion is coming from the fact that you have the long/short rod positions crossed.  Should be 0.639 above BDC for the long and 0.634 for the short.  (The short rod is always lagging the long (on the compression stroke), except at TDC and BDC where they are equal.)
Title: Re: Milwaukee Midget
Post by: landspeedrich on April 19, 2014, 09:58:35 PM
Wow.  If that's the case - that you lived on the NW side of the city -- you'll probably understand (maybe) that after I graduated from Forest View High School in Arlington Heights (you date yourself if you know that place -- it was disbanded after something like 15 years from when it was built for the baby boom) I spent two wonderful years commuting from EGV to UCLA (University of Chicago located on Austin (a/k/a Wright Junior).  But that was in another century, and when I was done there I headed north to the UP and have been here ever since.  Is there still anything down there?
Seldom Seen,
      Did you go to Forest View with a Dave Klopfleisch ?Believed he graduated 66-67 if I am correct.I went to one of the Leyden HS.School of the Hooods back then.You know baggie greys,dago T's,cuban heels and the leather jackets.Ahh them were the days.
Title: Re: Milwaukee Midget
Post by: Freud on April 19, 2014, 10:53:46 PM
SSS......I'd suggest you insert Arlington Heights as the location for landspeedrich.

It may not be current but he seemed to enjoy his time there.

FREUD
Title: Re: Milwaukee Midget
Post by: landspeedrich on April 19, 2014, 11:34:31 PM
SSS......I'd suggest you insert Arlington Heights as the location for landspeedrich.

It may not be current but he seemed to enjoy his time there.

FREUD
[/quote
    Arlington Heights probably loaded with climbers back then.I was a happy GREASER over by Ohare with my 48 Chevy coupe.Don't mean sidetrack this thread.Did enjoy the mid 60's,what can I say 8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 20, 2014, 01:10:55 AM
IO -

I've been humbled - but I have been made smarter for it.

http://www.epi-eng.com/piston_engine_technology/piston_motion_basics.htm

And I owe you another beer.  :cheers:

What bugs me is that I took painstaking efforts to accurately measure this.  I realized I had a rare opportunity to check the actual relationship of two different rod lengths side by side on a common axis to their relative piston travel.

And I see where one would think I inverted the numbers, and that the results would indicate that's what happened.  But man, I double checked them - I made a point to accurately assign the correct number with the correct cylinder.  So to that end, I don't know where the mistake is, and I'm having a difficult time accepting that there is one.

Maybe I should just go back to something simple.

Anybody want to give me a hand with my cold fusion project?
Title: Re: Milwaukee Midget
Post by: krusty on April 20, 2014, 09:09:53 AM

     My office was in EGV for a few years, then in Lincolnwood, and I lived in Roselle '75 - '85. My garage in Roselle was where I first started doing customer work on race cars as I terminated my job with Honeywell. In the first part of the eighties I rented some dyno time from ProMotor as I did some intake and exhaust development on a Porsche 924 race engine.

     Yes, Slim, the Don Nichols led Shadow CanAm operation ran out of what became the ProMotor shop.

     Mark, did you ever work with Bill Truesdale at Apex?

     vic
Title: Re: Milwaukee Midget
Post by: jacksoni on April 20, 2014, 10:29:29 AM
IO -

I've been humbled - but I have been made smarter for it.

http://www.epi-eng.com/piston_engine_technology/piston_motion_basics.htm

And I owe you another beer.  :cheers:

What bugs me is that I took painstaking efforts to accurately measure this.  I realized I had a rare opportunity to check the actual relationship of two different rod lengths side by side on a common axis to their relative piston travel.

And I see where one would think I inverted the numbers, and that the results would indicate that's what happened.  But man, I double checked them - I made a point to accurately assign the correct number with the correct cylinder.  So to that end, I don't know where the mistake is, and I'm having a difficult time accepting that there is one.

Maybe I should just go back to something simple.

Anybody want to give me a hand with my cold fusion project?

MM- I have not tried to do the math but your quoted site (epi-eng.com) may provide the answer to your "error". The site points out that more than half the piston motion occurs before 90* and less than half after 90* of crank rotation. Would not the effect of rod length on piston position be also along those lines so that the position of the piston above 90* be greater for one rod and perhaps less with the other below? You get what I am saying? Is just a thought and may be an explanation for your measurements which were taken at less than 90*, that is coming from BDC if I read your post correctly. I may be way off base here but am just wondering.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 20, 2014, 11:36:32 AM

     My office was in EGV for a few years, then in Lincolnwood, and I lived in Roselle '75 - '85. My garage in Roselle was where I first started doing customer work on race cars as I terminated my job with Honeywell. In the first part of the eighties I rented some dyno time from ProMotor as I did some intake and exhaust development on a Porsche 924 race engine.

     Yes, Slim, the Don Nichols led Shadow CanAm operation ran out of what became the ProMotor shop.

     Mark, did you ever work with Bill Truesdale at Apex?

     vic

Vic,

When the Apex Humbuggery and Racing Shop opened it's doors circa '72/'73 (?? failing memory . . . .)   Bill Truesdale and I were partners.     Did a lot of machine work and chassis work on a bunch of SCCA sports cars.    Somewhere I used to have a bunch of photos of me tig welding the roll cage for Andy Boone's trick B-Production Corvette and Clark Lance's C-Production Lotus Elan.    I did all the welding on the frame/roll cage for Bill's D-Production Europa, including all the custom machined pieces.    I stayed there for several years until I went to work for John Hadjuk's exotic car (read Ferrari/Maserati/Jaguar/etc/etc) and race car shop.

Small world.    And yes, I've been around the block a time or two . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 20, 2014, 11:40:20 AM

Anybody want to give me a hand with my cold fusion project?


midget,

I thought that was what I was doing . . . . . . . . . .
 :cheers: :cheers: :cheers:

Happy Easter!! to all, and to all a good night!!    (Wait, uhhmm, maybe that's not quite right . . . . . . .    Oh well!!)
Slightlyconfusedboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 20, 2014, 12:46:15 PM

Anybody want to give me a hand with my cold fusion project?


midget,

I thought that was what I was doing . . . . . . . . . .
 :cheers: :cheers: :cheers:

Happy Easter!! to all, and to all a good night!!    (Wait, uhhmm, maybe that's not quite right . . . . . . .    Oh well!!)
Slightlyconfusedboy

No - this one is the hot fusion aversion project.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 20, 2014, 01:06:22 PM
Europa like a Lotus 47?  :-) Wayno
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 20, 2014, 01:13:19 PM
"Apex Automotive was opened by Bill Truesdale in 1973 for one reason...he couldn't find anyone to do the kind of work he needed done on his race car. A 1967 Lotus Series II Europa."

http://www.apexae.com/about/index.html (http://www.apexae.com/about/index.html)

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 20, 2014, 03:35:00 PM
Europa like a Lotus 47?  :-) Wayno

Sort of.    Bill's car was a Renault powered Lotus Type 46.    Renault engine, gearbox, non adjustable suspension.    The 46 was the "road" version.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 20, 2014, 03:37:24 PM
"Apex Automotive was opened by Bill Truesdale in 1973 for one reason...he couldn't find anyone to do the kind of work he needed done on his race car. A 1967 Lotus Series II Europa."

http://www.apexae.com/about/index.html (http://www.apexae.com/about/index.html)

Mike

Absolutely true.    Bill got tired of being f'ed around by the likes of the "Wizard Works" and "Speed Performance".

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: krusty on April 21, 2014, 08:08:24 AM


     HA! I knew I'd met you back in the dark ages. Apex did both block and head work on the engines for my F/P Volvo P1800 and my 1275 Spridget in the Sseventies. I remember Andy Boones car and the Europa. The Chicagoland area had plenty of sports car enthusiasts, and CenDiv and MWCSCC had plenty of racing. Small world indeed. This has opened a part of my memory I didn't know I hadn't killed off....

     vic
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 24, 2014, 04:50:58 PM
HELP!

I'm looking for a piston coating service - hopefully in the Midwest, but if they have quick turn-around, I'll ship.

My pistons will be back in about a week, and I've got a dyno session looming on the near horizon.

I checked the rule book for a sponsor - didn't see one.  Hopefully I can keep this outsource "in the family".

Thanks!

Chris
Title: Re: Milwaukee Midget
Post by: Tman on April 26, 2014, 10:10:57 AM
Looking in the Twin Cities

http://www.precisioncoatings.com/thermal-spray-coating-services.html


This one looks good.
http://www.racecoatings.com/

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2014, 11:24:49 AM
Thanks, Trent.  I've got a quote request into Line2Line coating up in Michigan.  Wisdonm sent me the recommendation on that.

It's focus time in Beerhaven - I've got to get this lump in running order in the next three weeks, but I'm at a bit of a standstill on the engine until rod bolts arrive.  They're an ARP product, but it's a Saenz proprietary piece, so rather than ordering them directly, Mel needs to get them through Saenz.

I hadn't even given them a thought until Fordboy suggested I check them for stretch.  That was a bit of an eye-opener, and damned near scared the bejeezees out of me.

I've since picked up a more accurate torque wrench.

The pistons are at C&S having notches cut to clear the new exhaust valves.  What little compression I picked up with the deeper valve just runs this thing too close for comfort, and would have eliminated any possibility of testing the cam timing.  So I end up with a zero sum on the CR, but a better flowing exhaust valve, and the possibility of a more usable curve.

So that's the eye I elected to have poked out.

I'll be shipping them off for coating as soon as I get them back.

But hey, that's okay - it's not like I don't have stuff to do on the car itself.

Here's a question - has anybody ever done their car with a DIY wrap job?  I've seen a number of youtube videos on it, and I'm wondering about the success rate.

The downside would be getting a color - it's limited to what 3M makes.  I've been told all other wraps are headaches, but I can get enough wrap for this thing for less than $350.00.  Oddly enough, one of the only things Kate has a strong opinion on with regard to the Midget is the color choice.  It wouldn't put us in front of the magistrate, but I'd need a pretty compelling argument at this point to change up the color choice, and the Kaiser-Frazer green is only available in paint. 
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 26, 2014, 01:51:35 PM
Chris,
Regarding rod bolt stretch, is Fordboy concerned about the possible stretch of your existing bolts or is he thinking about measuring the stretch of new bolts when you install them as a way of accurately measuring preload? If your present bolts have stretched then I would think that you may not have torqued them to the proper level of preload. When you use bolts like APR's that are made from typically double vacuum melted alloy, with rolled threads, accurate heat treatment and proper surface finish and extreme quality stretching should not be a big concern, but it is pretty cheap insurance to go with new bolts, especially if it keeps the rod(s) inside the case at 9000 rpm. I know that we have discussed proper torquing of fasteners before but quality bolts,washers and nuts require good assembly  lubrication, most important place is under the bolt head, and if you can measure the preload by measuring the bolt stretch you will be more accurate.

Rex
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 26, 2014, 02:36:10 PM
Good info Rex!  :cheers:

Bolts are only glorified springs - you know what happens when you open the screen door too far or too many times!  :-( :-o

For everyone's review this has been a primary fastener resource for me over the years: http://www.boltscience.com/pages/tighten.htm

I think a complete mechanical engineering course could be taught using only fasteners and crankshafts - statics and dynamics!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2014, 05:16:41 PM
Hey, Rex -

The bolts are the L19s. 

When I buttoned up the bottom end, Saenz had a stretch reference of .15 - .17 mm, and a "do not exceed" limit of 30 ft/lbs.  As I don't own a stretch gauge, and have never used one, I moved forward on the ft/lbs limit.  This was with a torque wrench that later chewed up my threads in my flywheel, and clearly overtorqued my rod bolts.   

When I measured the bolts, I saw .005 difference in lengths, so lesson learned.  I cut the needle off of the old torque wrench, and it now serves as a 1/2" breaker bar.

Inexperience on my part - rod bolts being another tuition upcharge.

One other thing I wish I had known - these L19 bolts - you are not supposed to touch them with your bare hands.  Corrosion is the issue that ARP sites.  So when the new ones arrive, I'll dig out the surgical gloves - but I would have never had thought that a chrome alloy bolt of this nature would be susceptible to casual contact with something as chemically benign as a guitar playing audio technician living in the shadow of the Miller Brewery.   :roll:
Title: Re: Milwaukee Midget
Post by: Interested Observer on April 26, 2014, 09:48:22 PM
MM,
If you have a dial indicator, you have most of a “stretch gauge”.  The rest can be cobbled up.  Use it!  Torquing the bolts using stretch is the best method, and often it is more expedient to make it a two-man operation, a torquer and a indicator operator.

Parenthetically, how did you arrive at the L19 material?  Do you really need that level of high strength and preload?  Its predilection for hydrogen embrittlement (stress corrosion cracking) is a bit worrisome. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2014, 11:38:41 PM
It's a 5/16 bolt.

The L19 is what Saenz uses as their standard bolt for a 6" A-series racing rod.  Given that this rod is typically twisted well north of 8 K on a significantly longer, whippier 1275 crank (3.2 v 2.45) with 3 mains, I suspect the forces put upon that combination warrant extra strength and clamping capacity.
 
Do I need it with a stiffer, balanced billet crank?  Maybe not. 

But on the other hand, despite my screw up, they didn't let go.

I might be able to save $100.00 by going with the ARP 2000.  But I would be kicking myself all the way home if one let loose.

I did look at the Aermet® bolts - so I can rationalize that I'm saving money by not using a bolt that has 20% more tensile strength than what I probably already don't need.  :-D

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 27, 2014, 05:11:58 PM
This is the ARP metallurgy info. Interesting reading.

Rex

http://arp-bolts.com/p/technical.php#p7TPMc1_4
Title: Re: Milwaukee Midget
Post by: manta22 on April 27, 2014, 05:24:02 PM
ARP's quality control could be improved; I once bought a pack of ARP nuts that looked great but one had no threads, just a smooth round hole.  :x

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 27, 2014, 05:35:11 PM
I can imagine the response at Customer Service at ARP when you called them:

Neil:  "Hey -- what the heck is going on?  I got a nut from you that had just a smooth-walled hole through it -- no threads!"

ARP:  "Well, sir, that's not a surprise.  Did you specify that you wanted all of the nuts to be threaded?  If the customer does not specify we ship whatever we have in stock."

 :evil: :evil:
Title: Re: Milwaukee Midget
Post by: manta22 on April 27, 2014, 05:37:21 PM
Well, Chris, at least they were all the same thread except one. Not a bad average.  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 27, 2014, 11:40:51 PM
Well, Chris, at least they were all the same thread except one. Not a bad average.  :-D

Regards, Neil  Tucson, AZ

Yeah, but it begs the question.  If not ARP, then who would you turn to?

I'm unaware of another manufacturer whose fasteners are considered "go to", although I know the OEM MG/Rover K series head bolts are sourced out of Germany.

Actually, Neil, you know Europe better than I do.  Is there a German bolt manufacturer that might be a good alternative source?
Title: Re: Milwaukee Midget
Post by: manta22 on April 28, 2014, 01:10:44 AM
Actually, Chris, I use new surplus AN/MS/NAS aerospace fasteners-- those I trust.

European fasteners are a mystery to me; maybe Pork Pie could give you a recommendation.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2014, 08:23:36 AM
Actually, Chris, I use new surplus AN/MS/NAS aerospace fasteners-- those I trust.

Of COURSE you do!

Where was my head?  :-D  :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 28, 2014, 09:50:54 AM
Beware your sources Neil. A few years ago there was a flood of Chinese fakes hit the market. Hopefully that situation has been shut down.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2014, 09:56:33 AM
Beware your sources Neil. A few years ago there was a flood of Chinese fakes hit the market. Hopefully that situation has been shut down.

Pete

I doubt if Neil's collection of high end retainers and ultraraium panels have any counterfeit issues.  If I'm not mistaken, a lot of it is NOS Skylab and Shuttle vintage surplus.

Title: Re: Milwaukee Midget
Post by: wisdonm on April 28, 2014, 10:07:28 AM
Will an SPS Carr Bolt used by Carillo fit? That's what MG LTD uses.

http://www.ebay.com/itm/NEW-5-16-CARRILLO-SPS-ROD-BOLTS-1-500-UNDER-HEAD-LENGTH-SBC-RACE-FORD-020314-13-/141188032823?pt=Race_Car_Parts&hash=item20df766937 (http://www.ebay.com/itm/NEW-5-16-CARRILLO-SPS-ROD-BOLTS-1-500-UNDER-HEAD-LENGTH-SBC-RACE-FORD-020314-13-/141188032823?pt=Race_Car_Parts&hash=item20df766937)
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 28, 2014, 10:28:11 AM
It's a 5/16 bolt.

The L19 is what Saenz uses as their standard bolt for a 6" A-series racing rod.  Given that this rod is typically twisted well north of 8 K on a significantly longer, whippier 1275 crank (3.2 v 2.45) with 3 mains, I suspect the forces put upon that combination warrant extra strength and clamping capacity.
  
Do I need it with a stiffer, balanced billet crank?  Maybe not.  

But on the other hand, despite my screw up, they didn't let go.

I might be able to save $100.00 by going with the ARP 2000.  But I would be kicking myself all the way home if one let loose.

I did look at the Aermet® bolts - so I can rationalize that I'm saving money by not using a bolt that has 20% more tensile strength than what I probably already don't need.  :-D


Fordboy's Rod Bolt Rules:

1)    Just my own opinion, mind you . . . . .

2)    Feel completely free to utilize your own "Rod Bolt Rules", at your own peril, and additionally, do not expect me to have a sympathetic ear if you experience a
       failure . . . . . .

3)    I base my rod bolt selection, both size and material, on the load I calculate for the maximum safe operating rpm I expect the engine to "reasonably encounter" in the
       course of operation.    I tend to be "Republican" about this, (that is to say "conservative"), simply because it is foolish to be otherwise.    I will always choose to use the
       next size up, when loads tend to be "marginal" for the fastener's load carrying capability.     Fastener designers think I am "too conservative" for using a design spec.
       limit of 80% of the yield strength.     DO NOT USE "Ultimate Tensile Strength" for your calculations, in spite of what anybody tells you!     BAD THINGS happen when rod
       bolts yield . . . . . .       A "small" weight penalty in terms of big end weight is the cost of "reliability", something I consider to be a performance factor . . . . . . .

4)    I ALWAYS discard bolts at a mfg's recommended cycle limit: ie, x number of hours of operation at y rpm, etc.
       OR, if the maximum safe recommended rpm has been exceeded.

5)    I also discard all rod bolts if ANY rod bolt fails ANY inspection process.    Such as:
       A)    Visual
       B)    Magnaflux, dye penetrant, etc, etc.
       C)    Micrometer length inspection.    Bolts MUST match the mfg's dimension & tolerance.   For obvious reasons.   Bolts that are long, are "stretched", AND HAVE YIELDED IN USE!
       D)    If I don't like the current moon phase . . . . . .   :wink:

The bottom line for me is:

I like to disassemble racing engines at whatever service interval.   A lot can be learned in the process.    I have done MANY racing engine "post mortems" trying to determine which part failed first.    Nobody is ever happy about those . . . . . .     The usual culprits are: rod bolts, other tensioned fasteners, valve springs, certain types of valves, steel retainers, and assembly and/or interference errors.    Not in any particular order.

A sensible engine builder weighs the cost of a set of new rod bolts ($$) Vs. the repair cost of a rod bolt failure . . . . . .($$$$)   A "Big Blast" can destroy "everything" below the head(s) . . . . .    :cry:

Caveat Emptor . . . . .
Fordboy

edit:

Midget,
The only way to do this properly is with a rod bolt stretch gauge.    We can use mine.
rodboltparanoidboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 28, 2014, 07:10:22 PM

Parenthetically, how did you arrive at the L19 material?  Do you really need that level of high strength and preload?  Its predilection for hydrogen embrittlement (stress corrosion cracking) is a bit worrisome. 


I'm sure MM did not choose the LD19 bolts.    When the various con-rod mfg's go ultra-light weight, the designers typically specify an LD19 bolt for "insurance" at the 5/16ths diameter.    LD19 AND 5/16ths diameter would not be MY first choice . . . . . .     Although I am willing to admit that they have been working reliably, the reality is they are a replacement item at EVERY rebuild, or else . . . . . .   :cry:     A 3/8ths diameter bolt would have made the rod "slightly" heavier, would have been as reliable as a stone, could have been made from a less "sensitive" material, and could have provided more clamp load for a higher safe operating rpm . . . . . .    :roll:


It's a 5/16 bolt.

The L19 is what Saenz uses as their standard bolt for a 6" A-series racing rod.  Given that this rod is typically twisted well north of 8 K on a significantly longer, whippier 1275 crank (3.2 v 2.45) with 3 mains, I suspect the forces put upon that combination warrant extra strength and clamping capacity.
 
Do I need it with a stiffer, balanced billet crank?  Maybe not. 

But on the other hand, despite my screw up, they didn't let go.

I might be able to save $100.00 by going with the ARP 2000.  But I would be kicking myself all the way home if one let loose.

I did look at the Aermet® bolts - so I can rationalize that I'm saving money by not using a bolt that has 20% more tensile strength than what I probably already don't need.  :-D


So we are all on the same page here.    The highest load the rod bolt "sees" is at "unloaded TDC rock-over", ie, TDC during overlap of the open valves.    Only the bolts (or the bolts and nuts, depending on your con-rod set), hold things together during the load reversal.    There must be sufficient tensile strength and "preload" for the fastener to withstand these loads, repeatedly.

Factors that contribute to the load the bolts must withstand, in order:

A)   Mass (weight) of the components; piston, wrist pin & locks, rings, entrapped or surface oil, con-rod and bolts above the split line, upper bearing.    I disagree with some
      other professionals on this, but IMO, this is what the load is.
2)   Acceleration forces dependent on the rpm range used, and also the maximum safe operating rpm desired.   (The "safety factor")
d)   Acceleration forces dependent on the con-rod length/crankshaft stroke length.    These are less of a factor at TDC and more of a factor when the rod is at 90 degrees to
      the crankpin.    This is not 90 degrees ATDC . . . . . .


Bolts are only glorified springs - you know what happens when you open the screen door too far or too many times!  :-( :-o


Exactly.

I believe I'll now cool my brain with an Oktoberfest, one of the last . . .    :cry:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on April 28, 2014, 08:10:38 PM
Fordboy & MM;

"So we are all on the same page here.    The highest load the rod bolt "sees" is at "unloaded TDC rock-over", ie, TDC during overlap of the open valves.    Only the bolts (or the bolts and nuts, depending on your con-rod set), hold things together during the load reversal.    There must be sufficient tensile strength and "preload" for the fastener to withstand these loads, repeatedly."

That's a key point regarding fatigue life that is often overlooked or misunderstood. You NEVER want the tension in the (rod) bolt to drop to zero during the cycle. If it does, that bolt will fail VERY soon.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Interested Observer on April 28, 2014, 09:19:22 PM
“The highest load the rod bolt "sees" is at "unloaded TDC rock-over" . . .”

That is the highest load that the bolted joint must sustain, repeatedly.  Hopefully, the highest load the rod bolt “sees” is mostly its preload, which would be well in excess of the “rock-over” load, plus a minor alternating load due to the elasticity of the system.  (And, discounting any bending stresses due to the prying action of the rod cap.)
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 29, 2014, 10:15:50 AM
Fordboy & MM;

"So we are all on the same page here.    The highest load the rod bolt "sees" is at "unloaded TDC rock-over", ie, TDC during overlap of the open valves.    Only the bolts (or the bolts and nuts, depending on your con-rod set), hold things together during the load reversal.    There must be sufficient tensile strength and "preload" for the fastener to withstand these loads, repeatedly."

That's a key point regarding fatigue life that is often overlooked or misunderstood. You NEVER want the tension in the (rod) bolt to drop to zero during the cycle. If it does, that bolt will fail VERY soon.

Regards, Neil  Tucson, AZ


“The highest load the rod bolt "sees" is at "unloaded TDC rock-over" . . .”

That is the highest load that the bolted joint must sustain, repeatedly.  Hopefully, the highest load the rod bolt “sees” is mostly its preload, which would be well in excess of the “rock-over” load, plus a minor alternating load due to the elasticity of the system.  (And, discounting any bending stresses due to the prying action of the rod cap.)


Actually guys, I misspoke.    The highest load the rod bolt should see is: "the preload", which better be in excess of the total of any of the other loads.

Whenever the preload in any tensioned fastener drops to zero, very bad things happen, very quickly.     My WAG on the number of cycles to failure in that situation, would be some where between 1 and 100, best case . . . .  Not nearly long enough to it shut off, before the really expensive noises start . . . . . . . .

There is always "some" bending stress on the bolts as the unloaded (or less loaded) assembly changes direction.    It is the main reason why I don't like puny bolts or small parting line sections on con-rod big ends, they tend to go "bang" and the engineers/builders then say "OOPS"!     As in the case of the original Ilmore IndyCar engines.     They went with a 3/8ths dia rod bolt and light big end.     A 7/16ths bolt and a beefier big end solved the problem, which were probably bending stresses at the parting line.

Neil & IO,
Thanks for adding some clarification to the thought.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 29, 2014, 10:47:08 PM

I reworked my adapter plate idea from a few weeks back.  My initial try proved the theory, this one actually clears the head.  A shorter belt is on order –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5383_zpsa8e50501.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5383_zpsa8e50501.jpg.html)

My chief concern is that the ½” adapter is actually only bolted to the block through two bolts through the water pump. 
 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5384_zps4b8c623c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5384_zps4b8c623c.jpg.html)

What I’m hoping to do is stabilize adapter and the pump motor with a long bolt through the alternator ear on the pump, and with spacers, tie it into the back alternator bracket, the holes of which are currently being used to hold the engine to the stand.  I’ll also stabilize the rest of the pump motor with an exhaust clamp and a turnbuckle around the same bolt.  The threaded piece is in place for the mock-up – I think the actual stock alternator bolt will do the trick – provided I can find it.   

Yeah, it’s all a bit Mickey Mouse, but there just isn’t anything else on the front to hang the motor from.

Other new parts arrived – like, the day I pulled the rods and pistons – so the scraper and windage tray will be fitted after everything else gets done.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5385_zps4be50f62.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5385_zps4be50f62.jpg.html)
Title: Re: Milwaukee Midget
Post by: wisdonm on April 29, 2014, 11:34:43 PM
Why did you go through all that effort and still have questionable reliability when a remotely located inline pump would do the job, without the Mickey Mouse factor?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2014, 01:30:44 AM
Why did you go through all that effort and still have questionable reliability when a remotely located inline pump would do the job, without the Mickey Mouse factor?

"You can always count on Americans to do the right thing - after they've tried everything else."

 Winston Churchill


Fair question, Don - and rest assured, I still haven't ruled it out.  I recall you suggesting a sweet setup that sacrifices a water pump housing.  If that's the direction I need to go, I'll do it. 

For now, my reasoning is this -

The plumbing is already in place, and based on the existing pump.  I'm hoping to avoid a complete replumb.

This setup I can mock up as a unit, and it will work on both the dyno and in the car.  I've already put together the portable plumbing kit for the dyno, and we know it doesn't leak too much.  Additionally, we can determine just how much hp the engine drive is consuming.  We can test both the electric and the crank drive without having to swap out a modified pump housing. 

An outboard pump on the dyno - sure, it can be done - ground it to the dyno, run power to it, attach it to . . . something . . ., but using the Moroso gets us up and testing faster.  Tearing out the shaft and impeller and threading the snout for an AN fitting?  Any less of a bother than what I've done?  I'd call it a horse apiece.

This is almost done, and it includes the possibility of using the old system as a backup.

Rationale, or rationalization, either way, I've got to keep moving forward.

I'm 100 days out.




 
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2014, 10:36:43 AM
For those looking to ceramic coat/anti-friction coat their pistons, Baurle Auto Sport Services has quoted MM $25/$30 per piston for both coatings.    Quote is based on the small diameter (2.815") of the pistons.    Ceramic is top only, anti-friction is skirt only, and they are baked on coatings.

Call Ken @ 630-465-8155  for a quote if interested.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 01, 2014, 10:54:32 AM
Fordboy-Orwhateverundercoverofdarknessaliasyoumaytochosetouse :-D :-D
I value your past experiences and expertise greatly. What is your opinion on either or both coatings MM is thinking about as far as increased HP and or longevity with no other changes? And would that scale up or change with larger engines?

TIA  Ron
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2014, 01:10:58 PM
Fordboy-Orwhateverundercoverofdarknessaliasyoumaytochosetouse :-D :-D
I value your past experiences and expertise greatly. What is your opinion on either or both coatings MM is thinking about as far as increased HP and or longevity with no other changes? And would that scale up or change with larger engines?

TIA  Ron

On the V-8 stuff I was "experimenting" with, on a N/A 358 cubic inch Chevy based 750 bhp research "mule" the thermal barrier coatings gained about 6/8 bhp in the usable range.     This scales down to 1.0/1.3 bhp for MM's 61 cu. in. "Grenade".

The anti-friction coatings used on the engines above gained about 10/15 bhp in the usable range and that scales down to 1.5/2.6 bhp.

The current best output for the "Grenade" was 95.1 bhp.    We've gained a bit of cylinder head airflow, raised the C/R a touch, added the crank-scraper/windage tray, and are adding the piston coatings.     We also have some tuning parts we are going to try out.    This is all with the idea of pushing the peak torque up a touch in the rpm range and gaining a bit of top end bhp as a result of "jacking/rocking the torque curve".

The LSR brain-trust is currently thinking is that MM needs to increase bhp @ 550 feet above sea level to 100/105 to have adequate bhp at 4400 feet to have a chance to approach the record.    I'm thinking that 100 bhp is achievable with the current piston limitations, and anything above that would be icing on the cake.     Chris is taking a "I'm leaving nothing on the plate" attitude.

Coatings, properly applied, have a good track record of adding some bhp.     We are talking about the 1 or 2% range here for most of these things, so this is not insignificant.     Combining the numbers this becomes ~3%, which is a pretty good per dollar gain.     Typical V-8 piston coatings ran about $400 then, for a gain of 22/23 bhp.

My experience is that the anti-friction coatings usually don't "save" parts if your clearances are correct to begin with.    They "help" if things are too tight to start off.     Thermal barrier coatings on the other hand, do prevent piston damage if your "tune-up" gets "a bit out of line", but the line is pretty narrow.     If you are "dancing on the edge" and the temp drops 10/20 degrees, thermal barriers can save your posterior.     Once things start to go though, it's all over pretty quickly.    :cry:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 01, 2014, 03:32:44 PM
Chris is taking a "I'm leaving nothing on the plate" attitude.

Additionally, I have the front end slammed to the point that the car might be mistaken for a hovercraft, I've removed the front brakes, backed off the shoes on the rear brakes, and will spend some time making sure the body panels are properly aligned.  I ran 1/8 " of toe on the alignment last year - I intend to run that straight up this year.

I'm just hoping to stack as many miniscule advantages into one, great big small advantage.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on May 01, 2014, 04:52:16 PM
Chris, the wonderfully frustrating world of optimization welcomes you - where tenacity aka anality always pays off!  :cheers: :cheers:

Some articles on connecting rod selection and critical engine fasteners: http://www.aera.org/ep/EPQ2-2014/index.html
Title: Re: Milwaukee Midget
Post by: krusty on May 01, 2014, 05:30:59 PM


     Chris, just make sure you know the "turns" so you can go to a bit of toe-in without stringing or using a bar. I am running 1/32" in on each side (set individually). Granted 850+ hp makes it easier to push through the added resistance  :-D  If it doesn't feel great on the first pass, crank it in a bit.

     vic
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2014, 07:20:54 PM

I reworked my adapter plate idea from a few weeks back.  My initial try proved the theory, this one actually clears the head.  A shorter belt is on order –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5383_zpsa8e50501.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5383_zpsa8e50501.jpg.html)

My chief concern is that the ½” adapter is actually only bolted to the block through two bolts through the water pump. 
 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5384_zps4b8c623c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5384_zps4b8c623c.jpg.html)

What I’m hoping to do is stabilize adapter and the pump motor with a long bolt through the alternator ear on the pump, and with spacers, tie it into the back alternator bracket, the holes of which are currently being used to hold the engine to the stand.  I’ll also stabilize the rest of the pump motor with an exhaust clamp and a turnbuckle around the same bolt.  The threaded piece is in place for the mock-up – I think the actual stock alternator bolt will do the trick – provided I can find it.   

Yeah, it’s all a bit Mickey Mouse, but there just isn’t anything else on the front to hang the motor from.

Other new parts arrived – like, the day I pulled the rods and pistons – so the scraper and windage tray will be fitted after everything else gets done.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5385_zps4be50f62.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5385_zps4be50f62.jpg.html)


midget,

All the electric water pump setup has to do for now is get the "Grenade" through the dyno session.    If the mounting has to be "beefed up", that can be attended to prior to Saltfest.   :-D

The windage tray/scraper assembly looks very good.    Hope it adds a Shetland pony or three to the output . . . . . . .    :wink:

Back to my Lotus & MGB projects.    Going to post up some airflow numbers on the race MGB head currently under test, it is interesting . . . ,  although I'm now interested in a cool and refreshing beverage, or three . . . .  :roll:
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 01, 2014, 08:56:28 PM

All the electric water pump setup has to do for now is get the "Grenade" through the dyno session.    If the mounting has to be "beefed up", that can be attended to prior to Saltfest.   :-D


Actually, now that I have all of the proper length bolts in place and everything is torqued down, it's remarkably stable. 

Henceforth, upgraded to "Mortimer Mouse".
Title: Re: Milwaukee Midget
Post by: gkabbt on May 02, 2014, 07:42:32 PM
Chris,
Saw this Saab Sonnett here in Wilmington today:

(http://i947.photobucket.com/albums/ad318/GKABBT/Wilmington%2005022014/IMG_0031_zpse423c906.jpg)

(http://i947.photobucket.com/albums/ad318/GKABBT/Wilmington%2005022014/IMG_0032_zps0d409884.jpg)

(http://i947.photobucket.com/albums/ad318/GKABBT/Wilmington%2005022014/IMG_0033_zps466c5b86.jpg)

I wondered if it is the same one you were telling me about that could possibly move up to I/GT.

Gregg
Title: Re: Milwaukee Midget
Post by: Rob on May 02, 2014, 07:46:30 PM
I'm assuming that line is for tech not to actually run, what's on it's roof?

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: gkabbt on May 02, 2014, 07:51:43 PM
I'm assuming that line is for tech not to actually run, what's on it's roof?

Cheers,
Rob

Yes, today was tech only.    
Can't explain the thing on the roof other than to set things on for tech. I'll check tomorrow and let you know!

Gregg
Title: Re: Milwaukee Midget
Post by: Rob on May 02, 2014, 08:02:17 PM
Thanks Gregg,

It was more curiosity than anything else.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2014, 08:24:10 PM
Yes, that's Tom Donney's car.  It's pretty darned remarkable, and it sounds like a chainsaw.  

I'm a bit surprised to see him at Wilmington.  The reason I say that is that he only had 2 gears in his transmission at Bonneville, and routinely took a push to 70 mph to launch.  Note the GPS speedometer -

http://www.youtube.com/watch?v=eQA9HDlI52A

That is a removable solar panel that he puts on the roof to help keep a charge on the battery.  It's a clever idea I'm thinking of incorporating into the Midget, although I'm inclined to actually install it in the rear window, which will help keep the cockpit cool, and keep the battery up.

He's a strong competitor, with a very unusual car.  I believe the I/GT class is still open at Wilmington, but is he running J or I there?  He has a raft of motors to put into that thing.

Good hearing from you, Gregg. 

GET THAT RAMPAGE READY TO ROCK!
Title: Re: Milwaukee Midget
Post by: gkabbt on May 02, 2014, 08:43:45 PM
I kinda figured it was the car you were telling me about when I saw the J/GT class.
Thanks for explaining about the thing on the roof. I didn't get that close to it today to see what it was.
As for the class he is running here, I'll check on that tomorrow. It could be I/GT as the ECTA does allow you to run up in class.

Gregg
PS
Rampage work continues.....Maybe September!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 02, 2014, 08:51:23 PM
If there was ever a car that could use a couple of extra gears it is that SAAB! Not really familiar with the SAAB two stroke but two strokes can make some pretty awesome power, the last of the 500 cc GP two stroke bike engines were making over 200 hp but pretty narrow power ban and therefore 7 and 8 speed trannys. Love those two strokes!!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2014, 09:08:49 PM
Guess what, Rex?  He owns a transmission shop!  :-o

Other than the transmission, I think one of the issues he encounters - and very likely the reason he takes such a long push at Bonneville - is to keep the engine together through the 3.

Here's a video he did on driving a SAAB 2 Stroke.

http://www.youtube.com/watch?v=DKKudxE1wGA

I grew up in Iowa, and to have to drive any car in that manner from Cedar Rapids to Fort Dodge would make me crazy.

Title: Re: Milwaukee Midget
Post by: jacksoni on May 02, 2014, 09:32:23 PM
Yes, I/GT is open, J is 107, G is 99. Big jump to 150 range for F. Decals on the car were J/GT and 750cc prominently displayed. I am not sure if with a class change they are asking us to change decals (numbers are not changed). Now with bar codes to be scanned for classes etc. Will see what he does.

It's pretty cold but only scattered showers predicted for weekend. Problem is 15mph gusting 20 headwinds predicted.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 03, 2014, 06:40:11 AM
Guess what, Rex?  He owns a transmission shop!  :-o

Other than the transmission, I think one of the issues he encounters - and very likely the reason he takes such a long push at Bonneville - is to keep the engine together through the 3.

Here's a video he did on driving a SAAB 2 Stroke.

http://www.youtube.com/watch?v=DKKudxE1wGA

I grew up in Iowa, and to have to drive any car in that manner from Cedar Rapids to Fort Dodge would make me crazy.


"On the gas, off the gas.   On the gas, off the gas."

"Wax on, wax off.    Wax on, wax off."

That would make me nuts.    Oh, wait, I've spent a lifetime on race cars/race engines . . . . . . .  Uhhmm, nevermind.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2014, 09:48:42 AM


http://www.youtube.com/watch?v=DKKudxE1wGA


"On the gas, off the gas.   On the gas, off the gas."

"Wax on, wax off.    Wax on, wax off."

That would make me nuts.    Oh, wait, I've spent a lifetime on race cars/race engines . . . . . . .  Uhhmm, nevermind.
 :cheers:
Fordboy



That's a different issue.  At tracks like Lime Rock, or Mid Ohio, such throttle manipulation is SOP.

I'm talking about IOWA.

I-80 would crash a 2 stroke SAAB quicker than you could say "Peggy Sue".

Title: Re: Milwaukee Midget
Post by: gkabbt on May 03, 2014, 05:51:13 PM
Chris.....My camera is not that good with videos but here is short one of Tom Donney's SAAB Sonett leaving the start line today. He was only pushed a few hundred feet and then took off pretty good. I will agree with your chainsaw statement from yesterday....LOL!

 http://s947.photobucket.com/user/GKABBT/media/Wilmington%2005032014/MVI_0097_zpsf195c6f0.mp4.html

Gregg
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on May 03, 2014, 06:05:56 PM
Mid 67 the Sonnett was switched from 2-stroke to Ford V-4.  Does swapping to another engine from the same manufacturer mean that any Ford engine would be legal?  :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2014, 07:17:07 PM
Mid 67 the Sonnett was switched from 2-stroke to Ford V-4.  Does swapping to another engine from the same manufacturer mean that any Ford engine would be legal?  :mrgreen:

Mike

GT rules permit engine swaps within the same company.  The examples given are "Ford into Ford, Porsche into Porsche."

So does a Pontiac into a Chevy count?  Not clear.

I think a strong argument could be made for GM, seeing as they owned SAAB for a number of years.

Using that logic, Ford was associated with MG/Rover in the early 2000's.

Stretch it a bit further, and Leyland owned Coventry in the late 60's, but I'm NOT going through the expense of trying to put together a 1 liter Coventry Climax motor for the Midget.

Stretch it further still, and you could stick a 426 Hemi in a Fiat X/19, a 440 Magnum in a Gullwing Benz, or a Ferrari Testa Rosa engine in a Plymouth Prowler.

The INTENT of the rule needs to be addressed at some point in time if GT is to remain a "Production" class.  Given the vague wording and lack of interest in the class beyond the usual parade of Corvettes, I doubt we'll ever see that happen.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on May 03, 2014, 09:13:04 PM
MM

You make a good point, I had not thought about the incestuous nature of the 20-21st century automobile business even though I have been in it for more than 30 years. Since the US government once owned a chunk of Chrysler and GM does that mean a hemi can swap into a GM or an AMG V12 in a late model Camaro. The class could use a sentence or two to clear things up. Always deep thoughts on the M Midget thread. :)

BR

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 03, 2014, 09:13:44 PM
I raced two stroke motocross bikes for years in the So. Cal desert and you could not hold one wide open while crossing a dry lake or going down a fire road without "breathing" it just like the SAAB.. I would just hold the throttle wide open and kill the engine with the kill switch. The raw gas/oil drawn through the carb would cool the exhaust port and delay seizure. I did once seize my 350 Bultaco at about 85 mph on a fire road and you really have to be quick with the clutch. Two strokes have the ability to weld aluminum to steel and it is instant! Still love them!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2014, 10:07:17 PM
I raced two stroke motocross bikes for years in the So. Cal desert and you could not hold one wide open while crossing a dry lake or going down a fire road without "breathing" it just like the SAAB.. I would just hold the throttle wide open and kill the engine with the kill switch. The raw gas/oil drawn through the carb would cool the exhaust port and delay seizure. I did once seize my 350 Bultaco at about 85 mph on a fire road and you really have to be quick with the clutch. Two strokes have the ability to weld aluminum to steel and it is instant! Still love them!

Rex

Rex, I had a 1976 Yamaha RD400 - a bike I adored.  I decided to take it to Cedar Rapids, Iowa from Waukesha, Wisconsin one Labor Day Weekend.

I got as far as Madison  (~70 miles), when I holed a piston.

I limped it back to Wales, Wisconsin - smoke, sparks and flames shooting out of the right exhaust the entire trip.  It finally threw a rod, locked up, and left me with nothing but my thumb to get home.

I pushed it into the ditch, grabbed my saddle bags and left it.

Four months later, I had moved to North Prairie, Wisconsin - about 8 miles south of Wales.  It was a wicked winter, and I required the services of a tow truck.  Yes, it was my first MGB - a very tractable winter car, but I did manage to ditch it on a snow covered county trunk highway.  I went to a farmhouse, called the towing service in Wales, they helped me out, and when they saw my name on the credit card, they asked, "Do you own a green Yamaha?"

Turns out he had a contract with the state to retrieve abandoned vehicles, and that I owed him money for storage.

He settled for the title, and salvaged the rest of the bike - which was in really good shape.

That's when I swore off two-strokes.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2014, 10:50:39 AM
Always deep thoughts on the M Midget thread. :)

BR


Well, yes - things do get deep here.  Sometimes, thoughts are included . . .

 :wink:
Title: Re: Milwaukee Midget
Post by: wisdonm on May 07, 2014, 01:57:49 PM
For those who might be interested...
 
May 7, 2014, at 8 p.m. EST/7 p.m. CT on the National Geographic Channel (check local listings).

Read more: http://www.autoweek.com/article/20140507/carnews/140509912#ixzz313Dka2Ba
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2014, 10:26:00 PM
This has been out in print form for about two weeks, but Moss Motoring finally put the link up.

It was fun to write, and I want to thank David Stuursma, the editor of the magazine, for egging me on and leaving it mostly unedited.

http://www.mossmotoring.com/two-roads-wendover/

But there's a much better story than mine in the summer issue.  It deals with the 1955 Le Mans race and the most horrific accident ever to occur in racing.  While Chris Hilton's book is probably the definitive narrative, John Nikas' brief account in the Summer edition of Moss Motoring is a must read for anybody interested in the history of European Sports Car Racing -

http://www.mossmotoring.com/tragic-victory/

Title: Re: Milwaukee Midget
Post by: gkabbt on June 03, 2014, 10:46:18 PM
GREAT write-up of your experiences on the salt......LOVED IT!
With all the work you've done since last year, you should have the 03.086 in the bag!!!!!

Go GIT-UM!!  :-D :cheers:

Gregg

PS
See you sometime tomorrow afternoon!
Title: Re: Milwaukee Midget
Post by: Graham in Aus on June 03, 2014, 10:55:15 PM
Yep, enjoyed that Chris, great write up  :cheers:

Conveyed a lot about Bonneville that many wouldn't comprehend, "you just drive fast don'tcha?"

Great pics. from Kate too!

 :-D
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on June 03, 2014, 11:49:22 PM
Goodly did. You laid it out very well. And I learned something. I always thought it was Morris Garage (singular).  :wink:  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 03, 2014, 11:59:55 PM
Well done, Chris!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Rob on June 04, 2014, 12:05:58 AM
A top diatribe Chris and some nice imagery to go with it. See you on the salt!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2014, 12:29:00 AM
Goodly did. You laid it out very well. And I learned something. I always thought it was Morris Garage (singular).  :wink:  :cheers: Wayno

When they're bolted together, you can use a single "garage" - it's when you tear into one that plural becomes mandatory.

Gregg - bring an appetite!  I've got a room for you in the Morris Attic.
Title: Re: Milwaukee Midget
Post by: jacksoni on June 04, 2014, 03:51:06 PM
Did you get to dyno?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2014, 04:21:36 PM
Did you get to dyno?

I am WAY BEHIND on this, but we WILL DYNO, hopefully before June 20 - if not, immediately after July 4.

And we will be doing DYNOTHON II, which is a thread I already started, so get your check writing hand limbered up.

Buried at work, long nights, few pictures, but a quick summary -

All electricals under the dash have been remade.  Last year, I started with a stock MG dash.  This year, I made a new dash, and EVERYTHING came out.  ALL CONNECTIONS under the dash were soldered and shrink wrapped, and terminal strips were used to make the connections solid and unshakeable.  NO MORE BUTT JOINTS OR CRIMPS.

Front suspension is redone with a heavier duty pair of air bags, urethane bump stops and limiting chains to keep the nose down.

Fenders have returned from Midwest Fabrication - the issue with the turn signal light has been corrected, and the lips have been rolled.  I can take it all the way down to the bump stops and turn it either direction, and the tires DO NOT HIT ON THE FENDERS.  The whole car will be sitting almost 3" lower this year.

Body is ready for paint.  I'll be dropping it off at Bobby Bleed's shop, and his dad will be putting a REAL paint job on it.

If I could get 3 days in a row where I had nothing else to do but crunch, I'd be where I want to be.  My work schedule this year is not letting that happen, so I'm stuck diving headlong into the kind of thrash I loath.

The upside is that during a thrash, I tend to drop a little weight, which makes getting into the Midget a little easier. 

But then, I'm not driving this year, am I, Doc?  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2014, 08:32:00 AM
Kate and I had the distinct honor of putting up gkabbt in Beerhaven for the night.  He's on a road trip that took him from his home in North Carolina, up to Marquette, Michigan to grab the audio gear from Slim, and is now on his way to Wilmington to set up an audio feed for landracing.com.  Stay tuned - Ohio coverage this weekend, boys and girls! 

We went through the system and returned it to functionality - it had spent the long, cold U.P. winter in the Seldom Seen Shed.  I dusted off the guano and wolverine fur, and it fired right up - kind of like an old Ford that way.

I hope Gregg will be as functional - the batteries for the air mattress had leaked out, and his night was spent on the futon from hades with no additional back support.  So the crippled guy at Wilmington with the mustache, flip-flops and a large audio rack will need a beer when he arrives.

Support the troops.

Gregg's building a hi-zoot Rampage and has been in contact with Steve in Festus, MO, who will be debuting his diesel Dodge Rampage.  Having owned two Rampages myself, I'm keenly interested in both of these builds, and I'm wishing Steve the best of fortune this weekend in Ohio.

Gregg - the door is open here anytime.   :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 05, 2014, 10:31:41 AM
"Gregg - the door is open here anytime.   cheers"

That couldn't be the same Gregg that visited me.  Welcome anytime?  Hoo-hah, he must have changed a whole bunch on the trip down.  Maybe it was the pasty that he ate here in Marquette.  Ask him. . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2014, 11:32:42 AM
"Gregg - the door is open here anytime.   cheers"

That couldn't be the same Gregg that visited me.  Welcome anytime?  Hoo-hah, he must have changed a whole bunch on the trip down.  Maybe it was the pasty that he ate here in Marquette.  Ask him. . .

We discussed what yoopers pass off as a pasty.

I know yoopers don't negotiate with tourists, but elk and rutabaga pie? 

I suppose it's cheaper than razor wire . . . 

We put him back to rights with some cheese curds and a BLT.

Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on June 05, 2014, 11:40:39 AM
Quote
I know yoopers don't negotiate with tourists, but elk and rutabaga pie?

I felt a little urge to throw up there . . .
Title: Re: Milwaukee Midget
Post by: gkabbt on June 05, 2014, 10:28:24 PM
Jon and Chris.....The pleasure of seeing you guys was all mine!

Jon, REALLY good to see you again.....Wish Nancy could have been there!
You still look like the SSS in the avatar you had some years ago!!!!!
No slight on you for not staying longer but I wanted to get to Chris' to check the equipment out!

Chris, MANY thanks for the hospitality that you and Kate provided!
REALLY GOOD companionship AGAIN from the two of you!
As for the futon, it REALLY was not THAT bad!
Also, as I told you several times, our door is ALWAYS open down South so PLEASE do come for a visit!

Gregg
Title: Re: Milwaukee Midget
Post by: gkabbt on June 05, 2014, 10:32:44 PM
Quote
I know yoopers don't negotiate with tourists, but elk and rutabaga pie?

I felt a little urge to throw up there . . .

Dean,  I did without the rutabaga's and I was told the meat was STEAK.....Just don't know what kind.....LOL!
It REALLY was good!

Gregg
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 06, 2014, 08:34:17 AM
The standard meat in pasties is (beef) flank steak.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2014, 12:47:43 AM
I’ve been really negligent in updating this lately.  Every available minute has been spent in the garage or the basement working on the Midget, helping Kate with the garden, staying in front of the mowing, helping friends – but mostly it’s been work, where it’s a case of run, run, run – stop, watch the clock – post up my BS on other threads, drag a PA out to yet ANOTHER graduation ceremony, bank the OT.   Just a brutal month, but if I hear “Pomp and Circumstance” played in tune just once this month, I’ll consider it minor miracle.

As I mentioned, the fenders came back, so that permitted me to take a stab at getting the new hood latches installed.  The flush latches are a definite improvement over the old hairpins that used to pop up out of the hood, but trying to get the whole mess lined up was a chore.  They came out looking okay – a few adjustments with a rubber hammer are probably still in order, but these are definitely a cleaner installation than what they replaced –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5393_zps6cf61740.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5393_zps6cf61740.jpg.html)

I had mentioned the dash re-wire.  That was prompted by two things.  First off, the wiring I had under the dash was second rate - I had thrown it together, and was never completely confident in it.  Secondly, the old dash was a chopped-up stock piece, and while it got the job done, I knew if I made it less deep, I could gain a bit more leg room and remove any potential for lacerations to the kneecaps –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5394_zpsc8d52e08.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5394_zpsc8d52e08.jpg.html)
I needed to come up with a way to be able to remove the dash if  I needed to access the wiring, but seeing as the tach is suspended from the former rear-view mirror mount, I needed a quick and easy disconnect in case of an emergency.  What has three wires and a quick disconnect?  A microphone cable.  What’s on the end of a microphone cable?  
Switchcraft to the rescue.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5395_zpsa2165102.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5395_zpsa2165102.jpg.html)

Sunday, the plan is to get the pistons put back in the block, and then return Fordboy’s bolt stretch gauge.

It’s closing in on me – I’ve got my annual 20 day stretch of days without a day off looming, and then it's humpin' it until August.  The plan is to drop the car off for paint before Summerfest, but I’m still hoping to get the engine finished and dynoed before then, too.

It’s getting ugly.
Title: Re: Milwaukee Midget
Post by: manta22 on June 08, 2014, 02:22:54 AM
What kind of latches are those, Chris? Looks very tidy.


Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2014, 10:25:26 AM
What kind of latches are those, Chris? Looks very tidy.


Regards, Neil  Tucson, AZ

Aerocatch is the company -

http://www.aerocatch.com

I got them at Pegasus - an authorized dealer.  There are a lot of knockoffs on eBay for the drifting crowd, but I don't trust them.

Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 08, 2014, 12:06:36 PM
The standard meat in pasties is (beef) flank steak.
The standard meat in pasties is (beef) flank steak.

SSS, every other place i'v been, its been some other meet, something that makes milk
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2014, 12:35:17 PM
The standard meat in pasties is (beef) flank steak.
The standard meat in pasties is (beef) flank steak.

SSS, every other place i'v been, its been some other meet, something that makes milk

So you attended meetings of meaty milk makers?  My, my!  Must have been mammarable.

Milwaukee Midget

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2014, 02:25:57 PM
Damn, damn, damn, damn, damn.

I was told that this might be a bit of an issue.

Seems when pistons are coated, the autoclave get's 'em hot enough to sometimes require a re-hone for the pins to fit properly. 

Wrist pins are just

t h i s  m u c h

too tight for comfort.

Engine goes to the back burner - back to the garage for more chassis/body work.

I guess it's a nice day, and it's not like I don't have a lot of other things to get done . . . , but

Damn, damn, damn, damn, damn.
Title: Re: Milwaukee Midget
Post by: manta22 on June 08, 2014, 02:35:25 PM
Chris;

To quote Miss Emily Latella on the old Saturday Night Live TV show: "It's always something!"

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: wisdonm on June 08, 2014, 03:12:20 PM
"It's always something!"...never good
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 08, 2014, 04:23:29 PM
Dodge, Dodge, Dodge, Dodge, Dodge.

I was told that this might be a bit of an issue.

Seems when pistons are coated, the autoclave get's 'em hot enough to sometimes require a re-hone for the pins to fit properly. 

Wrist pins are just

t h i s  m u c h

too tight for comfort.

Engine goes to the back burner - back to the garage for more chassis/body work.

I guess it's a nice day, and it's not like I don't have a lot of other things to get done . . . , but

Dodge, Dodge, Dodge, Dodge, Dodge.

Wet the pins with alcohol and see how they feel. If you don't have a hone maybe alcohol and some compound is all they need
Title: Re: Milwaukee Midget
Post by: SPARKY on June 08, 2014, 04:57:27 PM
Gin or Vodka ---nothing worth consuming   :evil:
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 08, 2014, 05:01:37 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 09, 2014, 08:10:20 AM
Dodge, Dodge, Dodge, Dodge, Dodge.

I was told that this might be a bit of an issue.

Seems when pistons are coated, the autoclave get's 'em hot enough to sometimes require a re-hone for the pins to fit properly. 

Wrist pins are just

t h i s  m u c h

too tight for comfort.

Engine goes to the back burner - back to the garage for more chassis/body work.

I guess it's a nice day, and it's not like I don't have a lot of other things to get done . . . , but

Dodge, Dodge, Dodge, Dodge, Dodge.

midget,

Sometimes it happens, sometimes it doesn't, it's a crapshoot . . . . . . .

If Mel has a 16mm piston pinbore honing mandrel, it's a 1 minute job to "dust out" the high spots in the pin bores of all 4 pistons.

C'est la guerre . . . . . .

I've returned from my "tour of Boston & the northeast, back to the daily grind . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: roygoodwin on June 09, 2014, 11:35:18 PM
Just a thought, but if the pin bores changed, might the pistons not be quite as round as they once were ?  I'd think it'd be worth checking, dunno what could be done, but seems like you'd want to know "inquiring minds want to know" and all that.

Roy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2014, 12:06:32 AM
Just a thought, but if the pin bores changed, might the pistons not be quite as round as they once were ?  I'd think it'd be worth checking, dunno what could be done, but seems like you'd want to know "inquiring minds want to know" and all that.

Roy

Yeah, that's a potential headache, too.

I dropped them off already for the honing - I'll have them back on Wednesday.  The pin issue was something that Baurle, the company who did the work, says sometimes rears its ugly head, but he made no mention of any circumferencial distortion.

Nevertheless, I do own a 2-3 micrometer, and I'll be checking them for roundness before I install them.

Hoping this doesn't turnout to be a ship-sinker.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 10, 2014, 12:19:33 AM
Modern pistons may not be round. Ask the manufacture for drawings. You can't check them if you don't know what the numbers should be. Did you try to install the pins "wet"?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2014, 12:36:49 AM
Modern pistons may not be round. Ask the manufacture for drawings. You can't check them if you don't know what the numbers should be. Did you try to install the pins "wet"?

?

and then

?

I'm aware that Honda had experimented with oval pistons - I think for Formula 1 - but you'll need to educate me on why an egged piston would provide an advantage that a manufacturer would work toward.  You've got me digging for the spec sheet.

By wet, I assume you mean with alcohol.  Yes, still tighter than before the coating.  There appears to be no coating overspray in the pin bore.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on June 10, 2014, 01:13:10 AM
For at least 70 years now, piston shapes have almost universally been non-cylindrical. If you have success obtaining a blueprint of your pistons, it will be obvious.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 10, 2014, 07:24:19 AM
Modern pistons may not be round. Ask the manufacture for drawings. You can't check them if you don't know what the numbers should be. Did you try to install the pins "wet"?

?

and then

?

I'm aware that Honda had experimented with oval pistons - I think for Formula 1 - but you'll need to educate me on why an egged piston would provide an advantage that a manufacturer would work toward.  You've got me digging for the spec sheet.

By wet, I assume you mean with alcohol.  Yes, still tighter than before the coating.  There appears to be no coating overspray in the pin bore.

If they go in wet you will be able to see small burnished spots that could be the problem
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 10, 2014, 08:53:36 AM
Just a thought, but if the pin bores changed, might the pistons not be quite as round as they once were ?  I'd think it'd be worth checking, dunno what could be done, but seems like you'd want to know "inquiring minds want to know" and all that.

Roy

Midget, et all,

Modern pistons are NOT round.    There is SIGNIFICANT cam, barrel & taper built into the piston dimensionally at room temperature.    This is to allow for, and compensate for, the thermal differences between measurement at room temp and operation at running temp.    The idea is for the piston to "conform" better to the "presumably round" bore at operating temps.   Whether or not the piston actually becomes "round" or not, doesn't really matter.    All it needs to do is keep the ring seal intact and the rings functioning, AND, not scuff or distort the bore, or, compromise the ring seal in any other way, or bind the wrist pin, etc.

I'm not worried about this "distortion" of the piston from the autoclave, UNLESS, the rings bind in the grooves.    The piston is an alloy slug, subjected to cannonball type acceleration loads, with reversals of direction cannonballs never see.     (Although, I would argue that cannonballs can see VIOLENT decelerations . . . . .  :roll:)    Pistons distort under loads and thermal inputs, it is simplistic to think otherwise.

If you want to borrow my dial bore gauge to double check the clearances, let me know.    As long as the pistons "fit" the bores within tolerance, things will be fine.   Checking & double checking is just part of being an "Engine builder" Vs. an "Engine assembler".     You pick which one you want to be.     Oh, and I just had someone tell me about how much time he felt guys "waste" checking dimensions when assembling engines.     :?     His engine seized on the first drag strip pass this past weekend . . . . . . .    I wonder what he knows that I don't.   :-o
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2014, 11:18:35 AM
Oh, and I just had someone tell me about how much time he felt guys "waste" checking dimensions when assembling engines.     :?     His engine seized on the first drag strip pass this past weekend . . . . . . .    I wonder what he knows that I don't.   :-o
 :cheers:
Fordboy

Today, probably the cost of a new set of bearings and other sundry items.

Thanks, all. Again, I'm still a student on this stuff.

It's what I don't even think about thinking about that bites me in the bullocks.

After seizing up the valve in the head two years ago in a guide that was set up by a pretty well respected shop dealing with these engines, I don't want to be assuming anything anymore.

Before my dad got kicked upstairs into purchasing, he spent a number of years in inspection for Collins/Rockwell.  Nothing went to assembly without him checking the measurements and specs.  Checking dimensions is a tedious job, but one that Collins took seriously enough to pay people a decent living wage to do.

In those terms, it's becoming clearer and clearer, every passing day, precisely why a really well built race engine is so damned costly.  

A - I see guys going through the Summit and Jegs catalogues, pricing parts and putting together shopping lists, but it's not the components.  

B - I've got stacks of receipts from C&S for block and parts prep, and while Mel won't be buying a new boat with what I've dropped, it's not the machine work.  

C - Most of the basic tricks of high performance engine building have fallen into public domain, so I'm beginning to think it's not even the engineering.  

No, I'm now convinced that a significant portion of the cost of a really well built racing engine is -

D - the amount of time "guys 'waste' checking dimensions when assembling engines."

I'm choosing "D".

Because if you don't invest in "D", you'll wind up doubling down on "A", "B"  and "C".

And in advance - Dad - Happy Father's Day!  :cheers:


Title: Re: Milwaukee Midget
Post by: manta22 on June 10, 2014, 02:06:44 PM
Hey, Chris-- I'm impressed by your Dad's working for Collins.

They made the best electronic gear ever! I have a collection of their old stuff but they all still work: 32S1 receiver, 75S1 transmitter, KWM-1 transceiver, and an R-390A military receiver. The quality and design engineering that Collins put into their products was legendary. Thanks to you Dad for being part of such a class outfit.  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2014, 02:14:28 PM
Hey, Chris-- I'm impressed by your Dad's working for Collins.

They made the best electronic gear ever! I have a collection of their old stuff but they all still work: 32S1 receiver, 75S1 transmitter, KWM-1 transceiver, and an R-390A military receiver. The quality and design engineering that Collins put into their products was legendary. Thanks to you Dad for being part of such a class outfit.  :cheers:

Regards, Neil  Tucson, AZ

And Neil, I think you'll appreciate that they had a really impressive surplus store.  :wink:
Title: Re: Milwaukee Midget
Post by: manta22 on June 10, 2014, 02:17:34 PM
Hey, Chris-- I'm impressed by your Dad's working for Collins.

They made the best electronic gear ever! I have a collection of their old stuff but they all still work: 32S1 receiver, 75S1 transmitter, KWM-1 transceiver, and an R-390A military receiver. The quality and design engineering that Collins put into their products was legendary. Thanks to you Dad for being part of such a class outfit.  :cheers:

Regards, Neil  Tucson, AZ

And Neil, I think you'll appreciate that they had a really impressive surplus store.  :wink:

Am I ever sorry I missed it!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 10, 2014, 02:19:57 PM
When I was a kid ham Collins stuff was for dreaming.  Heathkit was more my speed.  but, thanks to who knows what lucky stars, the Heathkit plant was less than 20 miles up US 12 from where we lived.  I got to go up there now and then and spend my teenage budget (in other words, not much $$) on factory assembled kits and discounted items.  Way cool!
Title: Re: Milwaukee Midget
Post by: manta22 on June 10, 2014, 04:11:46 PM
Jon;

I built my share of Heathkits, too-- a DX100, an SB10, AM & FM tuners, and a color TV. Too bad kids today don't have Heathkits to learn some electronics and get some practical hands-on experience. Computers are no substitute for actually building something.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 10, 2014, 04:49:31 PM
Jon;

I built my share of Heathkits, too-- a DX100, an SB10, AM & FM tuners, and a color TV. Too bad kids today don't have Heathkits to learn some electronics and get some practical hands-on experience. Computers are no substitute for actually building something.

Regards, Neil  Tucson, AZ

While I understand the economics of the electronics industry, I do lament the trend toward board replacement as a substitute for service repairs.  While I've never been really good with a soldering iron, and schematics still require an inordinate amount of time for me to dissect, I really think it's cheating to simply replace a board and call it a repair.

If anybody is willing to "repair" anything.

Wholesale replacement seems to be the trend - an indication of just how inexpensively electronics can be built today.

I can change out caps on an amplifier, but for what I'd have to charge, it's cheaper to just replace the whole board.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 10, 2014, 07:11:49 PM
I think my biggest-ever Heathkit was a color TV that I built for a buddy of my dad.  He bought the kit and probably paid me some magnificent some, and I had a ball putting it together.  Let's see -- my first two meter rig, and a DX40, I think, and for sure the 40 watt 2M amplifier.  I think there was some hi-fi stuff in there, too.

For those of you that don't have any idea -- Heathkits were good for learning.  The instructions were well and clearly written and had boxes to check by each instruction line.  The parts were included and the assembler (me) was to lay out all of the parts to make sure they were all there and to know where they were.  How do you learn color codes for resistors?  Building Heathkits did it for me.  I remember that by the time I got into electronics class in my senior year that I was the only one that already knew color codes.  In fact - I had to learn the mnenomics about "raping our girls. . ." and Roy. G. Biv.

Back to your car's story, Chris.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 10, 2014, 07:33:57 PM
Jon;

I built my share of Heathkits, too-- a DX100, an SB10, AM & FM tuners, and a color TV. Too bad kids today don't have Heathkits to learn some electronics and get some practical hands-on experience. Computers are no substitute for actually building something.

Regards, Neil  Tucson, AZ

The space program got man to the moon and safely home with brains, guts, pencils, paper, math and slide rules.
With all the computers in the world 1/2 of all the Mars missions have failed :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on June 10, 2014, 10:06:00 PM
I think my biggest-ever Heathkit was a color TV that I built for a buddy of my dad.  He bought the kit and probably paid me some magnificent some, and I had a ball putting it together.  Let's see -- my first two meter rig, and a DX40, I think, and for sure the 40 watt 2M amplifier.  I think there was some hi-fi stuff in there, too.

For those of you that don't have any idea -- Heathkits were good for learning.  The instructions were well and clearly written and had boxes to check by each instruction line.  The parts were included and the assembler (me) was to lay out all of the parts to make sure they were all there and to know where they were.  How do you learn color codes for resistors?  Building Heathkits did it for me.  I remember that by the time I got into electronics class in my senior year that I was the only one that already knew color codes.  In fact - I had to learn the mnenomics about "raping our girls. . ." and Roy. G. Biv.

Back to your car's story, Chris.


I'm hoping you weren't going to spread rumors about Violet, Jon.    :roll:
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 10, 2014, 10:28:00 PM
Miss Willingly :? :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 13, 2014, 09:05:24 AM
Just a thought, but if the pin bores changed, might the pistons not be quite as round as they once were ?  I'd think it'd be worth checking, dunno what could be done, but seems like you'd want to know "inquiring minds want to know" and all that.

Roy

Yeah, that's a potential headache, too.

I dropped them off already for the honing - I'll have them back on Wednesday.  The pin issue was something that Baurle, the company who did the work, says sometimes rears its ugly head, but he made no mention of any circumferencial distortion.

Nevertheless, I do own a 2-3 micrometer, and I'll be checking them for roundness before I install them.

Hoping this doesn't turnout to be a ship-sinker.

midget, et all,

Just had Baurle Autosport Services coat the pistons for the new "high-tech" engine build-up for the Mini-Maven.     Same process used on your pistons, same problem of pins not fitting in afterward.    BUT, upon further inspection, I found that the piston had NOT been changed dimensionally.   The fitment problem was due to coating overspray in the pin bores combined with leftover media residue from the "blasting" process, also contaminating the pin bores.     A thorough solvent/brakleen cleanout solved the fitment issue.

BTW, the media blasting is used to "roughen" the surfaces, so the coating has some "grip" on the surface of the part.    Most coatings will not adhere well to smooth/polished surfaces.     Inquiring minds want to know . . . . . . .     :wink:

Assembly of the 1310cc (Ver. 002) to take place today/tomorrow at the Mini hacienda.     Dyno scheduled for Monday or Tuesday.     I'm keeping the specs on this one close to the vest, but I'll let everybody know the peak bhp/rpm & peak tq/rpm results from the dyno session.
 :cheers:
Fordboy

P.S.   With a name like Roy G. Biv, wouldn't that be a tip-off to an alternative lifestyle?    Just wondering . . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2014, 12:17:27 AM
Fordboy has a customer running in the Can-Am Mini Challenge at the end of the month -

http://www.canamminichallenge.com/

A lot of big names in little cars.

Mark, I wish my clean-out had solved the problem with mine that it did on Mini Maven's.

Either way, the pistons are back, and I've got to get to humping on it.  The engine is behind schedule.

Target for Dynothon II looms . . .
Title: Re: Milwaukee Midget
Post by: SPARKY on June 14, 2014, 10:20:23 AM
Some of those almost sound like 4 cy air craft engs.  :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 16, 2014, 12:25:20 AM
Some of those almost sound like 4 cy air craft engs.  :?

And when they enter a turn, the tire contact patch is about the same as a Spitfire before it takes off.   :cheers:

Thrash management.   :roll:

I'm in a little better shape than some Mini racers in Illinois I know, but I've had so many distractions this year, it's been maddening.

Last week Tuesday, I couldn't sleep.  Turning over in my head were all the things I need to get done before August, and how I was going to balance them against my employment responsibilities, band schedule and my impending 16-days-without-a-day-off schedule.  I pared it down from what would have been 20 by forcing the issue at work and training up a really good kid out of the service department to help cover, but I stared at the ceiling for 3 hours before I finally dosed off.

So Wednesday, I took every scrap of paper, every note, every reference I had, and condensed it all down into an Excel spreadsheet, and forced myself to put deadlines on each task. 

It seems to be working - at least I can sleep at night.

Since Tuesday, the body is back together, the fenders, doors, hood and deck lid are aligned, the top has had the Lexan windows resecured and bonded, and it's been sanded and primed with the first top coat applied.  I rebuilt my remote ignition box for the dyno session to accommodate the ECU, filled holes in the floorboard, picked up a new electrical shut-off sticker, and got the pistons installed.

None of these tasks were overwhelming.  In fact, they were all fairly straight forward.

So now I'm looking at the list - there's still plenty to do - but I'm feeling a lot less rattled about the rest of June and July.

There's that satisfying feature of a lot of checkmarks.

The list continues to grow, but the checkmarks are now coming faster than the subprojects.

Sign me,

Rediscovereddiciplineboy


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2014, 12:00:55 AM
This is going to be a slog.

A while back, I received the crank scraper and windage tray for the Midget.  I opted for the Teflon insert, which lets you get closer to the crank and gives you a little wiggle room for crank movement, block distortion – everything an A series engine is likely to do when spooled past idle.

I received and returned the templates, and received everything I needed – and an EXTRA crank scraper for a 1275.  I won’t have any need for it, so if somebody is building a 1275 and wants to install a crank scraper, first $150 takes it, and I’ll donate $50.00 to the site.

But I would wait until I’m done with this – you can then determine if it’s worth the headache it’s turning out to be.
Right out of the box, with a bolt in place at the front of the block – this unit attaches to the flange - at the back of the block, 2 of the bolt holes didn’t line up . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5400_zps4816c2ee.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5400_zps4816c2ee.jpg.html)

Knowing that enlarging these holes would let the scraper move laterally, I determined I needed to pin the scraper in place before I started trimming it to fit.  A trip to Puhl’s True Value landed me 2 1/8” pins.  I clamped down the scraper with a couple of bolts that DID line up, and drilled into the flange, then used J.B. Weld to hold them securely in place, centering the scraper . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5403_zps1e21587d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5403_zps1e21587d.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5404_zps95bbaba9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5404_zps95bbaba9.jpg.html)

After cutting them down to be flush with the oil pan, I cleaned up the mess and removed the plastic bag, which I put into place to prevent shavings from getting into the crankcase . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5405_zps88300a8a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5405_zps88300a8a.jpg.html)

After that, I needed to trim the scraper a bit more around the inside counterweights – they made a really sweet scrapey noise when you turned the crank, and I got to thinking that it might not be too good creating shavings – after all, that’s why I put the plastic bag over the open crankcase.

The Teflon insert sandwiches between the mounting frame bolted to the flange, and a mounting piece, held in place with 10 bolts . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5402_zps2bad2e06.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5402_zps2bad2e06.jpg.html)

I got to this point and realized I had about 3 hours of Teflon trimming in front of me.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5406_zps15749c8c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5406_zps15749c8c.jpg.html)

So now I know what I’ll be doing Wednesday night.
Title: Re: Milwaukee Midget
Post by: nickleone on June 18, 2014, 07:18:31 PM
I built one Heath kit SW receiver and a MPG/speedometer.
A high school friend built the Color TV.  On day in November 1965 he came home from school and the TV was not working.  So he goes into diagnostic mode.  About 2 hours into the checking his father comes home
from work in NYC and says did you hear about the blackout, the whole east coast is out.  We lived on Staten Island NY and our power station was off the grid that night and we had power.
He went on to work for BELL LABS.

Nick
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2014, 07:50:55 PM
I built one Heath kit SW receiver and a MPG/speedometer.
A high school friend built the Color TV.  On day in November 1965 he came home from school and the TV was not working.  So he goes into diagnostic mode.  About 2 hours into the checking his father comes home
from work in NYC and says did you hear about the blackout, the whole east coast is out.  We lived on Staten Island NY and our power station was off the grid that night and we had power.
He went on to work for BELL LABS.

Nick

Nick, that is funny.

In 1965, there were a lot fewer 2 TV households - and I'd have assumed the same thing in his shoes.

And I'd be willing to bet that anything he diagnosed at Bell, he first confirmed a signal being present.

Actually, a great lesson to learn early on.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2014, 11:09:41 PM
That’s about as good as it’s going to get.  Install, mark, remove, trim, install, mark, remove, trim, ad nauseam.

I think this side will work.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5408_zpsafa07b7f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5408_zpsafa07b7f.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5409_zps804f322a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5409_zps804f322a.jpg.html)

I do have a concern regarding the opposite side, though. 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5411_zps6b36e949.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5411_zps6b36e949.jpg.html)

In order to improve oiling to the bearings, we blocked off the oil holes in the camshaft, which is all fine and well when you’re turning in a shroud of oil mist.  But with the control we’re putting into place around the crank, I have concerns as to whether the lobes will see enough oil.  Here’s a pic . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5410_zps07ce7051.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5410_zps07ce7051.jpg.html)

The lobes see a lot of pressure from the valve train – I’d hate to grind one round.

Either way, one more task off the list.
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2014, 09:36:30 AM
midget,

Ah, yes, all the "trivial" fitment details . . . . . . .         Lesser mortals continue to wonder: "Why does everything take so long?"

When I queried the 'soothsayer' of the quote above, with regard to his checking (and recording) of important dimensions of his engine build up process, his reply was:  "I don't usually check that stuff."     :|

Ignorance is bliss . . . . . . . .

And now you know why there will be an oxygen shortage in the near future . . . . . .

Personally, I for one, am resentful that MY oxygen is being used up by such dolts . . . . . .
 :cheers:
asphyxiatedboy

P.S.   Mini-Maven's dyno session is TODAY.    The preliminary report is that the cam break-in procedure went well.   And, a quick blast to 4000 rpm under load saw: ZERO blow-by . . . . . .    that would be great, BUT, I have to wonder if there is a leak somewhere.    Zero would be,  exceptional.   Will post the peak numbers when I know them for fans of full race BMC 1310s.   (1275 +.040 overbore)
 :-D
F/B
Title: Re: Milwaukee Midget
Post by: Graham in Aus on June 19, 2014, 10:36:28 AM
Yes please to that F/B, who are 'Mini-Maven' anyway?

I searched, or is this your pseudonym for some other establishment?

Good luck on the Dyno!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2014, 10:44:16 AM

P.S.   Mini-Maven's dyno session is TODAY.    The preliminary report is that the cam break-in procedure went well.   And, a quick blast to 4000 rpm under load saw: ZERO blow-by . . . . . .    that would be great, BUT, I have to wonder if there is a leak somewhere.    Zero would be,  exceptional.   Will post the peak numbers when I know them for fans of full race BMC 1310s.   (1275 +.040 overbore)
 :-D
F/B

The more I think about it, yes, zero would be exceptional, but with a .040 overbore on an A-series, I think I'd start questioning the test procedure.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2014, 08:19:43 PM
Yes please to that F/B, who are 'Mini-Maven' anyway?


Graham - Rumors out of Illinois indicate that the Mini Maven has screwed together a carbureted .040 over 1275 putting out north of 140 hp.  Not too shabby for SUs and a Lucas distributor.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2014, 01:51:27 AM
Geez – I hate Harbor Freight.

They never have anything that’s great, but they always have something there that’s just “good enough”.

So for $70.00, I picked up this “good enough” Sino Wonderbar and adapted it to the frame of the Midget.  A decent one would have been 3 times that, but it’s rated for 5000 lb’s – I’m at 1600 and it’s only going to be used between the pits and the line, and on the return road.
 
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5412_zps81def0f3.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5412_zps81def0f3.jpg.html)

Last year, we used a rope, and I kept getting salt kicked up on the windscreen and into the air intake.  This will keep it close enough to the Dodge to keep the mess on the lower part of the car.  I’ll likely save that money in Windex alone.

I noticed that Tom Donney in the J/GT SAAB was using a solar panel to keep his battery up on charge.  He’d built a little frame for it and left it on the car while waiting in line.  A great idea, I thought.

I also took note of the size of the panel.  “Geez”, I sez to myself, “That looks to be about the same size as the rear window of the Midget.

Indeed, it is . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5413_zpsf34b9df0.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5413_zpsf34b9df0.jpg.html)

The plan is to install it inside the rear window with a voltage regulator.  As long as it’s in the sun, it’ll be in a state of trickle charge.  Seeing as the engine is running only about an hour a day, I’m thinking this might just be enough to keep me from having to put it on the charger.

It will also help keep the sun from baking the interior.

Again, Harbor Freight.

Geez, I hate that place . . .

Title: Re: Milwaukee Midget
Post by: Rob on June 21, 2014, 02:00:03 AM
Chris,

It may pay you to make a cover for the radiator/grill if you are towing. It's far easier to fit and remove than desalting that area of the  vehicle. A full front bra would be the ducks guts!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2014, 02:26:18 AM
Chris,

It may pay you to make a cover for the radiator/grill if you are towing. It's far easier to fit and remove than desalting that area of the  vehicle. A full front bra would be the ducks guts!

Cheers,
Rob

True that.  A bra is on the "if I have time" list, with garbage bags and duct tape being the fall back position.

But my rope last year put me 15 feet behind the tow vehicle and tacking to port in case of an emergency stop by the tow car.  The Dodge is 2 feet wider than the Midget, and it'll only be 3 feet directly behind it.  I doubt if it will be a problem, but better prepared than salinated.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 21, 2014, 03:26:13 AM
Just get a piece of shade cloth and fit it over that tow frame, that'll stop any salt getting "up in ya grill" :wink:
Title: Re: Milwaukee Midget
Post by: BHR301 on June 21, 2014, 07:33:38 AM
You could mount something like this on the trailer hitch while your on the salt. It will help keep the front of the midget clean..
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 21, 2014, 09:38:27 AM
Chris

We used the same tow bar from the same place that was just good enough with a little modification. The best part is no one has to sit in the hot car to steer.

Take some time and secure some kind of bra or mud flaps. Our car was caked with salt about 3/8 deep o the head light covers. When I go back I will make a bra from Walmart imitation Naugahide and secure it with buggies and perhaps magnets. The problem is with the tow bar you can easily tow at 45 mph which churns up a lot of salt and spay...especially if the salt is damp. The Mig my have an advantage being not as wide as the tow vehicle.  A small sheet of vinyl with some eyelets and short bungies will do the trick.

My 2 cents

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2014, 02:04:09 PM
Chris

We used the same tow bar from the same place that was just good enough with a little modification. The best part is no one has to sit in the hot car to steer.

Take some time and secure some kind of bra or mud flaps. Our car was caked with salt about 3/8 deep o the head light covers. When I go back I will make a bra from Walmart imitation Naugahide and secure it with buggies and perhaps magnets. The problem is with the tow bar you can easily tow at 45 mph which churns up a lot of salt and spay...especially if the salt is damp. The Mig my have an advantage being not as wide as the tow vehicle.  A small sheet of vinyl with some eyelets and short bungies will do the trick.

My 2 cents

BR

Wealth accumulates 2 cents at a time.  :cheers:

This may be a job for my mom.  She's a first rate seamstress, and enjoys the arts/crafts type thing.  I also suspect she'd be tickled pink to be involved in the project.

Let's see if she's keeping up with the build diary.

Mom - give me a call.

Love, Chris
Title: Re: Milwaukee Midget
Post by: Tman on June 21, 2014, 03:37:20 PM
hahaha!
Title: Re: Milwaukee Midget
Post by: Stan Back on June 21, 2014, 09:58:23 PM
We use a shortened motor home whiskers under the bumper of the tow vehicle.  Worked good for ten years.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2014, 11:13:21 PM
Well, the Magnum rides pretty low, and it was when I was trying to stay a little to the left that I'd get peppered.


My mommy hasn't called . . .  :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 22, 2014, 01:34:48 AM
Today was spent prepping the body for paint.

All of the crap I swept under the rug in 2010 is coming back to haunt me.

I've been told the car presented well, and I'm grateful that last year it went fast enough that most folks didn't get a close look at the paint, but it is a wonder any of the panels come close to lining up.

Grinder marks, dimples, and good lord, the damage a car has thrust upon it in a tight garage space over 6 years.

The plan is to take it down to the primer coat, give it a couple touches of Bondo, get it primed, block, prime and paint.

Same color.  It's become a "brand" at this point, and like they say at Disneyland, "you don't mess with the Mouse."

And chicks dig it . . .  :wink:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 22, 2014, 02:02:03 AM
And chicks dig it . . .  :wink:
Oh, good. Your mom called.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: SPARKY on June 22, 2014, 09:33:44 AM
 :cheers:  LOL
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 22, 2014, 09:45:28 AM
And chicks dig it . . .  :wink:
Oh, good. Your mom called.   :mrgreen:

Mike

No, not yet.  :cry:

But Kate read the post, and now I'm trying to explain precisely which "chicks" dig it . . .  :roll:
Title: Re: Milwaukee Midget
Post by: SPARKY on June 22, 2014, 10:55:08 AM
not that they do, would or could but as to why you would have an opinion about it---huh  :-P  there in lies the problem---your perception !! 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 22, 2014, 11:51:59 AM
Chris, both Nancy and your Kate have told me how cool is your car.  They're the chicks to whom you refer, right? :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 22, 2014, 12:03:48 PM
Chris, both Nancy and your Kate have told me how cool is your car.  They're the chicks to whom you refer, right? :cheers:

Thanks, Slim - you pulled my Twinkie out of the wringer with that one . . .
Title: Re: Milwaukee Midget
Post by: SPARKY on June 22, 2014, 01:13:45 PM
 :-D lol
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 22, 2014, 08:36:04 PM
Okay, Mom called - She's down with making me a bra.

For the Midget.

Pre-Paint Prep done -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5415_zps843e1254.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5415_zps843e1254.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5414_zpsfa3fb04b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5414_zpsfa3fb04b.jpg.html)

I'm hoping to keep it simple for Bob Merkt Sr. - Prime, block, prime and paint.

It's just a race car.

Even if it were done right, it's not likely that it would be allowed in the grounds keeper's parking lot of Pebble Beach.

And no, I won't be disassembling the doors.  It's a nightmare on these things, and masking tape is good enough.
Title: Re: Milwaukee Midget
Post by: Tman on June 22, 2014, 09:55:20 PM
Today was spent prepping the body for paint.

All of the crap I swept under the rug in 2010 is coming back to haunt me.



Same color.  It's become a "brand" at this point, and like they say at Disneyland, "you don't mess with the Mouse."

And chicks dig it . . .  :wink:

Same with the Unibodies color, chicks dig it!
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 24, 2014, 02:18:56 AM
midgerooski,     (well, it's late, I'm tired, etc, etc . . . )

Finally got around to getting the SuperFlow WinDyn Data Viewer Software up and running on the desktop.   "Simple" installation and troubleshooting only took a day, and based on current customer comments about SuperFlow technical support I guess I should not complain.

But I now am able to present a "slide show" of dyno development, re: 999cc BMC in permutations from under 60 bhp at the start to the eventual 95.1 Shetland ponies.   With notes and insights, hopefully.     If the monsoon season abates here below the cheddar curtain, I'll get it up prior to: Dynothon Part Deux!!



Graham,

Final numbers on the 1310cc:  142.4 bhp @ 8100 rpm  and   100.0 #/ft TQ @ 6500 rpm.    This was with a distributor ignition with about 4 degrees of "spark scatter/spark retard".    And the dyno pull was done at a 300 rpm/sec acceleration rate, only Buddha and the dyno operator know why.    Their previous best was 140.4 bhp @ 8400 and 99.3 TQ @ 6600 rpm, so plus ~ 1.4%.     A crank trigger would likely gain 1% or so and a 100 rpm/second test rate would add ~1/1.5%.   Their previous best pull was done at 200 rpm/sec, so I am at a loss as to why that condition was not repeated.    I suspect that properly set up and tested, the engine would be in the 145 bhp area, perhaps a bit more with lower bsfc as it was run fat, (much fatter than the previous best), again no reason given.

That would be 110.9 bhp/litre and they are at 108.7 bhp/litre.     :-D

BUT, and perhaps more importantly, their little jewel is no longer defacating valve train bits with every dyno pull.    Something about F=ma or somesuch other Newtonian crap . . . . . . . . 
(And it is crap, I know, I asked Karl Rove.)       Gee, I'll bet they could make 175 bhp if they could reduce all that valve train drag . . . . . . .

I suspect that for that kind of bhp, midgerooski would sell his mom & sister, or even a (gasp!!) Les Paul . . . . . . . . . . . . .    :-o    Sorry Chris, my EB2DC is long gone . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Graham in Aus on June 24, 2014, 09:11:29 AM
That's impressive F/Boy, especially when you're limited by the old school ignition, is that an historic class requirement?

I'd love that sort of power in one of my Mini's !  :-o

Cheers!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 24, 2014, 11:49:32 AM
That's impressive F/Boy, especially when you're limited by the old school ignition, is that an historic class requirement?

I'd love that sort of power in one of my Mini's !  :-o

Cheers!  :cheers:

Thanks for the kind words, but I'm not so sure how impressive it is, especially when I see missed opportunities for more bhp in the analysis of the dyno data afterward.   The difference in bhp between 142.4 & 145+ doesn't seem like much, but the difference in client attitude is huge.   More reasons to re-retire . . . . . .  and go fly fishing.    :-)

I'm going to try to get some graphs of Chris' engine development and perhaps this 1310, if I can make the time before Dynothon Part Deux.

Yes, distributor driven ignition is required by most vintage sanctioning organizations over here.    However, the technical review of most cars centers on the safety aspects, (as it darn well should).     Problem is, even after you pass Tech, you can be disqualified for violating "the spirit" of the rules.     Especially if your car outperforms the car of  an officer of the sanctioning organization . . . . . .     Anyway, they use a late style Lucas 45D with a mag trigger coupled to a specialty "Plasma" spark box.   All timing events controlled by the dizzy.     They also use a Lucas 45D mag trigger with a Lucas CEI box, it's their backup system.     They claim the plasma box makes more bhp, but there don't seem to be any dyno data sheets that show that to be true.     The driver claims the plasma box is more "driveable".    :?      I, on the other hand, want the data, you know, so I can see for myself . . . . .    It's not that I don't trust drivers, . . . . . . I don't trust anybody.

You can have that sort of power in your Mini!!    All you have to do is make it rain money (US Dollars/Aussie Dollars/British Sterling, it doesn't matter) on your engine & gearbox . . . . . .   and chassis, and suspension, and wheels, and tires, and, and, and ad nauseum.    Play Lotto for adequate race funding!!    :roll:
 :cheers: :cheers: :cheers:
Burnedoutdynoanalysisboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 24, 2014, 11:56:24 PM
Well, I dropped off the oil pan to get the windage tray welded into place.  That's about all I'll realistically be able to get done this week.  Summerfest starts Wednesday, I'll be working the entire run along with my day job, and other than weekend days, the 4th of July and Monday evening, it'll be 17 hour days until the 7th.

Put the coffee on - I'm going in . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 25, 2014, 11:00:02 AM
Well, I dropped off the oil pan to get the windage tray welded into place.  That's about all I'll realistically be able to get done this week.  Summerfest starts Wednesday, I'll be working the entire run along with my day job, and other than weekend days, the 4th of July and Monday evening, it'll be 17 hour days until the 7th.

Put the coffee on - I'm going in . . .

Coffee?   Coffee?

You're not going the Keith Richards route with a bottle of "Jack" every night?!*!?

Let me point out that the "Jack" route has the benefit of "Not giving a sh** about anything" at the end of every evening . . . . . . . .     :roll:

Sometimes you just gotta say "WTF"
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2014, 11:13:46 AM
Coffee?   Coffee?

You're not going the Keith Richards route with a bottle of "Jack" every night?!*!?

Let me point out that the "Jack" route has the benefit of "Not giving a sh** about anything" at the end of every evening . . . . . . . .     :roll:

Sometimes you just gotta say "WTF"
 :cheers: :cheers: :cheers:
Fordboy

You didn't spend enough time in Mooresville.

If I want hillbilly corn liquor, I'll make my own.

CORN is for FLAKES - RYE is for Drinkin'! :cheers:

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 25, 2014, 01:32:07 PM
Fordboy said "Problem is, even after you pass Tech, you can be disqualified for violating "the spirit" of the rules.     Especially if your car outperforms the car of  an officer of the sanctioning organization . . . . ." Sounds like several others sanctioning groups I know of!


Rex   
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 25, 2014, 04:52:38 PM
Fordboy said "Problem is, even after you pass Tech, you can be disqualified for violating "the spirit" of the rules.     Especially if your car outperforms the car of  an officer of the sanctioning organization . . . . ." Sounds like several others sanctioning groups I know of!


Rex   

Careful, careful Rex . . . . . . .   we could be going down a bad path here . . . . . . .    and I'm not up to a verbal "schpanking" from a site supervisor, and I just don't have the energy or the "bile" to spare.
 :cheers: :cheers: :cheers:
NotJackjustbeerboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 25, 2014, 05:08:21 PM
Coffee?   Coffee?

You're not going the Keith Richards route with a bottle of "Jack" every night?!*!?

Let me point out that the "Jack" route has the benefit of "Not giving a sh** about anything" at the end of every evening . . . . . . . .     :roll:

Sometimes you just gotta say "WTF"
 :cheers: :cheers: :cheers:
Fordboy

You didn't spend enough time in Mooresville.

If I want hillbilly corn liquor, I'll make my own.

CORN is for FLAKES - RYE is for Drinkin'! :cheers:



Aaahheemm,     At the risk of sounding like my 7th grade teacher, Sister Mary Whacksalot from Our Lady of Perpetual Guilt:    (a 42" blackboard pointer was her favorite instrument of torture . . . . . .)

A/    You didn't spend enough time in Mooresville.        Incorrect.
2/    If I want hillbilly corn liquor, I'll make my own.     There is big dough in designer spirits these days.    Perhaps a successful foray could fund your passion for LSR?
d/    CORN is for FLAKES - RYE is for Drinkin'!              To each his own.   There just isn't any explanation for: individuality . . . . . .
 :cheers: :cheers: :cheers:
NotJackjustbeerboy   
Title: Re: Milwaukee Midget
Post by: tauruck on June 25, 2014, 09:52:36 PM
  At the risk of sounding like my 7th grade teacher, Sister Mary Whacksalot from Our Lady of Perpetual Guilt:    (a 42" blackboard pointer was her favorite instrument of torture . . . . . .)

Been there, done that. Different name though. :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2014, 07:07:00 AM
  At the risk of sounding like my 7th grade teacher, Sister Mary Whacksalot from Our Lady of Perpetual Guilt:    (a 42" blackboard pointer was her favorite instrument of torture . . . . . .)

Been there, done that. Different name though. :-D

Yeah, those nuns, it's a worldwide order . . . . . .       :-(
Title: Re: Milwaukee Midget
Post by: tauruck on June 26, 2014, 10:13:24 AM
I don't think Chris ever had anything to do with them.

He's still pretty normal. :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 26, 2014, 10:48:06 AM
I don't think Chris ever had anything to do with them.

He's still pretty normal. :-D :-D

 :?

I've been called a lot of things in my life - normal isn't one of them.

 :wink:
Title: Re: Milwaukee Midget
Post by: SPARKY on June 26, 2014, 11:14:32 AM
Reminds me of the time of my 40th b'day my mom asked me when I was going to grow up and quit all my messing and playing around--- 
     was just before I met Ms Linda---

I was happy to tell her that " Mom if I haven't changed by the time I was 40 the odds were pretty long against it!
Title: Re: Milwaukee Midget
Post by: wisdonm on June 26, 2014, 11:37:41 AM
We all have to grow older, not up.
Title: Re: Milwaukee Midget
Post by: Buickguy3 on June 26, 2014, 02:54:41 PM
   Ah yes, The good old "spirit of the rule". Know that one well.
    Doug  :evil: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 02, 2014, 09:29:06 PM
midgerooski,

Any word on painting?   On engine assembly?    On SummerFest?   :roll:

Or are ya just knockin' back the "Polish Moon"?   :-o

7/9/14 approaches . . . . . . . .

 :cheers: :cheers: :cheers:
RoberttheBruceboy
Title: Re: Milwaukee Midget
Post by: Freud on July 02, 2014, 11:00:16 PM
Ms Linda certainly hasn't aged as have you.

You have gained age and lost track of reality.

She has no signs of aging and is absolutely a joy to be around.

Let her negotiate any financial issues that you create.

Contact someone that you don't know if you need guidance.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 09, 2014, 12:50:32 AM
Dynothon is upon us!

Latest info at this link . . .

http://www.landracing.com/forum/index.php/topic,13916.msg254959/topicseen.html#msg254959

Place your bets, boys.

Don - Just got the text - That's a gorgeous TD.  Join us Thursday?
Title: Re: Milwaukee Midget
Post by: 38flattie on July 09, 2014, 07:37:11 AM
Good luck, Chris!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 09, 2014, 11:53:39 PM
Thanks, Buddy.  It was a weird one, today.

This is a repost from the Dynothon thread - for a complete understanding, click here -

http://www.landracing.com/forum/index.php/topic,13916.msg255033/topicseen.html#msg255033

Okay - quick report.

Mark and I arrived at 9, and got right on it.  It was a slow go - had to fabricate a pair of motor mount brackets - the ones we used last year were left in the car - which is at the paint shop.

We set about setting up the ignition, carb, manifold, primed the pump, installed the header, oil temp sender, the whole laundry list.  By 12:30, we took lunch, and got back at it about 1:15.

Mark went about setting up the carb linkage, re jetted the carb to Illinois altitude, and I put together a preliminary advance curve map and downloaded it. 

After spilling about a quart of gas from the fuel line - it had been set up for dual carbs on the engine before us - we finally got it started and running by about 3:30.

Mark says he thought it sounded good - we put a load on it and ran it for about 20 minutes to bed the rings in - but we 've got a leak under the front cover.  I pulled the cover, and the cam belt was drenched.

It doesn't leak enough to stop us from testing, but we're heading in early to see if we can get that fixed.  If not, we'll just top it off, dial up what we can, and I'll fix it when we get home.

I checked the valves - a few tightened up on the exhaust on a hot check - about what you'd expect - but everything else was within a thou or so.  I'll redial it in the morning.

No numbers yet.  Stay posted . . .

Mark - pick you up at 7:00.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2014, 01:12:07 AM
99.1 @ 8k.

I asked HAL for 100.

His response?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5427_zps45c961cd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5427_zps45c961cd.jpg.html)

Geez - you'd think I'd asked him to open the pod bay doors . . .
Title: Re: Milwaukee Midget
Post by: gkabbt on July 11, 2014, 07:51:56 AM
Too FUNNY!!!!  :-D  
MAJOR congrats on the 4.2% increase.  :cheers:  :cheers:  :cheers:

Talk with you later today.

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2014, 09:51:35 AM
It's interesting sussing out what's happening with this thing - it tends to defy some conventions.

Our biggest gain during the day came by deviating from Dema's prescription, so we retarded the cam and tightened up the valve lash a touch.  Mark says he's happier with the BMEP #, and we've got a curve with a minimum of 90 hp all day.

There's one other thing - last year when we ran 118.693, we were driving the water pump with the engine.  This year, we're running the pump with an electric motor, so the power available will go to forward motion rather than heat dissipation. 

The windage tray and scraper may or may not have been a contributor to power production, but there's likely less air in the oil, which let me roll back the oil pressure with a higher degree of confidence.

I suspect the better low lift flow of the exhaust valves helped the torque, despite having to notch the pistons to make them fit.  And despite the size of the engine, it seemed to respond to yet a BIGGER header again.

As to the piston coating, I suspect the benefit of that will appear once we're flat out against the wind for better than a minute.

Mark's conducting a leak down today.  We tested hot Wednesday, 3 1/2 - 4%, but that was only on 20 minutes of run time, so the jury's out on the gapless rings.

It's proving itself to be virtually bulletproof, and I'm thinking that if the sound doesn't scare you, and the driver lifts on the shifts, it should go all week with nothing more than jet changes and valve checks.

Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 11, 2014, 11:11:35 AM
MM:

9/10ths all I can say is RATS! I guess 99.1 reliable is better than something that makes a little more but won't run all week. You are more disciplined than I am, I would have blown it up trying for the last 9/10th's.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2014, 12:02:36 PM
You are more disciplined than I am, I would have blown it up trying for the last 9/10th's.

BR

I needed to remind myself - it's only a number.

And broken motors produce even less power.

This is not directed toward any of you who have been following this - you know the struggle - you know the drill.

But here's the conversation Kate is fearing -

Unwashed Bonneville Spectator - "What is it?"

Me - "It's a 1971 MG Midget."

UBS - "My uncle used to have an MGB Midget."

Me - "Uh huh."

UBS - "How many horsepower?"

Me - "99.1"

UBS - "Wow - It doesn't even make 100 horsepower?"

. . . a minor altercation ensues . . .

BLM Ranger - "Mr. Conrad, you have the right to remain silent . . ."


 :cheers:
Title: Re: Milwaukee Midget
Post by: Ron Gibson on July 11, 2014, 12:41:49 PM
 :cheers: :cheers: :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 11, 2014, 04:03:09 PM
Last I checked they don't give records for HP, just for speed. You also dropped the car some so it will all add up.  My money is on the record coming back to Beerhaven!

BR

Title: Re: Milwaukee Midget
Post by: Koncretekid on July 11, 2014, 06:34:15 PM
Have hope! I made 9 changes to my bike last year, some to the motor, but found no more hp.  Got to the Salt Flats and 9 more mph!  The low hanging fruit is gone, but with a few more hp, better aero, and determination, you should get you there.
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2014, 02:44:01 AM
Tom, you are so right.  It's the complete package that races, not just the engine.

This year, it will be all but plowing salt - the front is slammed and air bagged - I use a 2x4 on the frame to adjust the height, so the lowest point is 3 1/2 inches off of the ground.  I also locked off upward movement to the front suspension to keep the nose down. 

Last year, Pork Pie sent me a series of photos of the car accelerating, and the faster it went the higher the nose went.  I think I've got good control on that this year, which will only help with the aero profile.

I don't have the front brakes dragging this year - because there are no front brakes - and I also installed a set of lowering blocks on the rear springs.

In short, I'm doing everything the rules allow - or at least don't prohibit - to get this thing to the goal.

As to the record - sure would be nice.  But I've stated before - going back 2 years - that this will be
"the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt."


Period. 

:cheers:
Title: Re: Milwaukee Midget
Post by: Tman on July 12, 2014, 11:23:54 AM
Cool progress Chris!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 14, 2014, 09:00:37 PM
Okay – been slammed at work, but we’re a little better than 3 weeks out, and it looks like the Midget will be pulled together in a timely basis.

I’ll confess - last week I was worried.  Wednesday didn’t go well – the Grenade was leaking around a seal that I thought was right, but I had no previous experience with the new timing belt set-up.  So when I screwed it together – and once again, I didn’t even think to question it – I thought it was right.  If I continue to learn in this manner, eventually, I’m going to blow something up. 

My long-time friend, Dumb Luck, has continued down this path with me.  He’s the kind of friend you can never count on, but I’m always grateful when he shows up.

The friend I CAN count on, Mark, was once again, exactly the professional one wants when you’re dialing in an engine.  When we finally procured the seals and got the engine up and running, his direction sent us right where we needed to be.  In a short period of time, we had exhausted out tests, quickly found our direction and came away with an excellent tune.  A huge “Thank You’ to Fordboy.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5429_zpsee2a71cc.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5429_zpsee2a71cc.jpg.html)

Tom at T&T should also be commended.  His specialty is big Ponchos, but he was a quick study on the A-series, and his insight probably saved us some time without compromising the results.

The engine is still at the shop – I’ll be picking it up this week.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5428_zps27f56df0.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5428_zps27f56df0.jpg.html)

With both the car and the engine removed from the garage, I took the weekend and cleared away a lot of clutter in both the garage and the basement, which will make reassembling the car much smoother.

I also went through the trailer suspension, which just looked tatty.  Last year, I had replaced the tires and bearings, but I skipped the suspension.  We got lucky, but driving through Wyoming last year, I got to thinking how I would deal with a trailer break-down.  I convinced myself that it would not be an issue – I had all my tools with me.

Well, after spending a number of hours yesterday doing preventative maintenance, I realized that I needed an impact wrench to completely take apart everything.  That’s a tool I don’t carry in my travels, so I’m glad I did it in the backyard, rather than the parking lot of Little America.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5433_zps5171f1e6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5433_zps5171f1e6.jpg.html)


The new springs picked me up about 1 ½ inches of extra fender clearance, so I’m thinking the trailer will be less prone to bottoming than in the past.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5434_zps67e12e5e.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5434_zps67e12e5e.jpg.html)
 

Dirty, sweaty work – but best done at home, close to a shower.

The other good news is that the Midget is back from the paint shop.  I did a touch of body work, blocked it, and dropped it off with instructions to prime it, block it, prime it and shoot it.  And while it has a little orange peel in it, the grinder marks on the previous job disappeared, along with a couple of paint sags.  It’s certainly not concourse, but it’s a race car I don’t have to be ashamed of or make excuses for.  I’m happy with it.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5436_zpsea7cff9c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5436_zpsea7cff9c.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5435_zps8e52e877.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5435_zps8e52e877.jpg.html)

Last year is the lower curve - this year, the upper.  That's the way it's supposed to be, right?  :wink:

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5432_zps127e3d94.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5432_zps127e3d94.jpg.html)

Other than the tedium of assembly, I’ve got an appointment with the alignment shop and an exhaust pipe to have whipped up, but all-in-all, 3 weeks out, we’re in good shape.

 :cheers:
 
Title: Re: Milwaukee Midget
Post by: Stan Back on July 14, 2014, 09:26:54 PM
I don't know if it's the camera, the whatsmacallit, or the whatever.  But, is the color new?  I LOVED the old color.  Hope it's just the transmission -- not the geary one.
Title: Re: Milwaukee Midget
Post by: manta22 on July 14, 2014, 09:31:23 PM
Chris;

The Midget is looking great! Remind me to tell you a story about a lime green 911 that I once owned.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 14, 2014, 09:45:40 PM
I don't know if it's the camera, the whatsmacallit, or the whatever.  But, is the color new?  I LOVED the old color.  Hope it's just the transmission -- not the geary one.

Stan, it's the same color - and it's funny you - above anyone else - should mention it.

I was toying back and forth between orange, white, and a metallic green wrap.

But Kate said I have too much invested in the color - and in a way, it has become somewhat of a "brand" for the car.

So I listened to the advertising professional.

I know you're retired, but there ARE people out there who value the creative instincts of advertising professionals - so all is not lost!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 16, 2014, 01:49:20 AM
Got a good start on the mandatory trim piece reapplication required in a production class. 

I pull out these chrome pieces, and I sez to myself, "You know, you can get shiny, new pieces through Moss Motors, and then the car will look as nice as the paint job."

And then I sez to myself, "If it's going so damned slow that people are pointing out the corrosion on the driver's side headlight bezel, then I have more important things to worry about."

So a tube of Flitz later . . .

Slowly, slowly catchee monkey.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on July 16, 2014, 02:45:56 AM

Slowly, slowly catchee monkey.

Chris, my friend, sumimasen, demo....as taught to me, hmmm, 35-ish years ago, in Japan, by a nice young Japanese lady with a fresh Masters in English (thesis: Japanese in American film immediately prior to WWII) from Oberlin, it should be "srohwry, srohwry, catchee monkee".  It might have been my first trip to Nikko, check Wikipedia: three wise monkeys, snow monkey;  internal links following.

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: 38flattie on July 16, 2014, 05:52:24 AM
Chris, I've been swamped at work, so I'm trying to get caught up here on the board! NICE job on the dyno!

See you on the salt!
Title: Re: Milwaukee Midget
Post by: Koncretekid on July 16, 2014, 06:55:39 AM
Got a good start on the mandatory trim piece reapplication required in a production class. 

I pull out these chrome pieces, and I sez to myself, "You know, you can get shiny, new pieces through Moss Motors, and then the car will look as nice as the paint job."

And then I sez to myself, "If it's going so damned slow that people are pointing out the corrosion on the driver's side headlight bezel, then I have more important things to worry about."

So a tube of Flitz later . . .

Slowly, slowly catchee monkey.
If the chrome pieces are too bad, you could just sandblast and paint or powder coat them.  A lot cheaper than new or re-chromed.  Who uses chrome these days?
Tom
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 16, 2014, 08:52:30 AM
pits in chrome is like a scare on your hand...that's experience!

My chrome trim has experience!


BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 16, 2014, 09:32:56 AM
Who uses chrome these days?
Tom

Occasionally, while out and traveling with Kate in the MGB, a Miata or a Boxter will catch her eye.

At that point, I get all high and mighty and declare -

"That is not a true sports car.  Real sports cars have chrome!"

Yeah, I guess I'm a luddite . . . but I agree with wheelerdealer -

pits in chrome is like a scar on your hand...that's experience!

My chrome trim has experience!


BR

To experienced chrome!  :cheers:

The trim looks fine - I'm not really worried about it.

Besides, most of it is back on the car, and I intend to leave it there.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 17, 2014, 07:58:37 AM
pits in chrome is like a scare on your hand...that's experience!

My chrome trim has experience!


BR

Ahhh, wouldn't the pits in the chrome create little surface vortices?    Sorta like dimples on a golf ball?    Being an engine guy, I have no idea whether it would help or hurt the aero drag . . . . . . .

I say go with what the F1 guys currently do:   Wax the crap out of everything to make it super-slippery.   Leave the pits if they help, fill 'em with wax if they hurt.   What do you think Woody?

Just sayin'
 :cheers:
Miyagiboy
Title: Re: Milwaukee Midget
Post by: jacksoni on July 17, 2014, 08:37:18 AM
The guys who run the  A2 windtunnel say that filling small pits, dimples, waxing, taping seams etc does diddly. don't waste your time. Make it look like you want it to. That said, my car is in the paint shop getting a new "go faster" paint job. :) Your results may vary as always.  :roll: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 17, 2014, 09:58:05 AM

Ahhh, wouldn't the pits in the chrome create little surface vortices?    Sorta like dimples on a golf ball?    Being an engine guy, I have no idea whether it would help or hurt the aero drag . . . . . . .


Golf balls also spin, so if I ever build a roadster, I'll look into dimples.

Until then, and seeing as I'm only three weeks out . . .

The guys who run the  A2 windtunnel say that filling small pits, dimples, waxing, taping seams etc does diddly. don't waste your time. Make it look like you want it to. That said, my car is in the paint shop getting a new "go faster" paint job. :) Your results may vary as always.  :roll: :cheers:

Three weeks out - Diddly is something I don't have a lot of time for.  And actually, with the grill and chrome pieces finding their way back into place, it's looking the best it ever has.

Fordboy was telling me that the F1 guys spend hours applying polymers and polish looking for that .0001 shaving off of a lap time, but seeing as the girls in Tony's avatars aren't likely to show up with cheese cloth and a bottle of Zip-wax, I'm simply going to finish bolting it together, make sure it fires up, adjust the brakes and throw it on the trailer.

Now Mark, I know your tagline -

"Does paying attention to all the 'little details' matter?"   I dunno, but I think you should ask the guy who finishes second . . . . ."

If I can finish second to an F1 car, and the only thing I gave away was a pitted chrome and a wax job, I'll consider that success . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 17, 2014, 04:04:45 PM
Chris:

I had a friend in high school that waxed the hood and tops of the fenders because that was all he could see riding down the road.

One pass and the wax job will not matter.

Kixmiller told me the salt knows where to fill in areas that need more aero. After a couple of passes your front wheel wells have that nice salt build up the cleans up the air! :) 

If Tony releases his avatars from life long contracts, I want an Umbrella Girl! Just like the bike guys.

BR
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on July 18, 2014, 01:08:15 AM

Ahhh, wouldn't the pits in the chrome create little surface vortices?    Sorta like dimples on a golf ball?    Being an engine guy, I have no idea whether it would help or hurt the aero drag . . . . . . .


Golf balls also spin, so if I ever build a roadster, I'll look into dimples.

Until then, and seeing as I'm only three weeks out . . .

The guys who run the  A2 windtunnel say that filling small pits, dimples, waxing, taping seams etc does diddly. don't waste your time. Make it look like you want it to. That said, my car is in the paint shop getting a new "go faster" paint job. :) Your results may vary as always.  :roll: :cheers:
seeing as the girls in Tony's avatars aren't likely to show up with cheese cloth and a bottle of Zip-wax


Don't underestimate Tony :cheers:
Title: Re: Milwaukee Midget
Post by: maguromic on July 18, 2014, 01:47:23 AM
Chris, From LeMans 2013 before and after pics, I think I saw some cheese cloth. Tony :cheers:

Before
(http://i273.photobucket.com/albums/jj236/maguromic/jetgirls_zps79a89eac.jpg) (http://s273.photobucket.com/user/maguromic/media/jetgirls_zps79a89eac.jpg.html)

After  :evil:
(http://i273.photobucket.com/albums/jj236/maguromic/jetgirls2_zps0e31aeee.jpg) (http://s273.photobucket.com/user/maguromic/media/jetgirls2_zps0e31aeee.jpg.html)
Title: Re: Milwaukee Midget
Post by: Rob on July 18, 2014, 02:32:21 AM
Apparently having a "hungry bum" was mandatory Tony?  :-D
Title: Re: Milwaukee Midget
Post by: krusty on July 18, 2014, 07:12:54 AM

  Tony, please make this the standard size of your avatar(s). 

   Thank you,

      vic
Title: Re: Milwaukee Midget
Post by: jacksoni on July 18, 2014, 07:59:42 AM
The guys who run the  A2 windtunnel say that filling small pits, dimples, waxing, taping seams etc does diddly. don't waste your time. Make it look like you want it to. That said, my car is in the paint shop getting a new "go faster" paint job. :) Your results may vary as always.  :roll: :cheers:

Three weeks out - Diddly is something I don't have a lot of time for.  And actually, with the grill and chrome pieces finding their way back into place, it's looking the best it ever has.

Fordboy was telling me that the F1 guys spend hours applying polymers and polish looking for that .0001 shaving off of a lap time, but seeing as the girls in Tony's avatars aren't likely to show up with cheese cloth and a bottle of Zip-wax, I'm simply going to finish bolting it together, make sure it fires up, adjust the brakes and throw it on the trailer.

Now Mark, I know your tagline -

"Does paying attention to all the 'little details' matter?"   I dunno, but I think you should ask the guy who finishes second . . . . ."

If I can finish second to an F1 car, and the only thing I gave away was a pitted chrome and a wax job, I'll consider that success . . .  :cheers:

[/quote]

 Ok, lemme see, If we consider that a F1 lap is somehow related to your Bonneville run ( a stretch I realize) the wax job getting you .0001 second off, that translates to about  .0003mph. Since I think they are only printing out to 3 digits in the mph readout, won't do you a lot of good, unless of course, their clocks will average it up and you turn 121.7793 then that  .0003 will get you 121.7796 rounded up to 121.780. voila!!, new record.  :cheers:  I'll come help polish for the record runs. Can I get in Maryland any of the various libations you guys seem so fond of? I'll bring some for you.  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 18, 2014, 10:26:24 AM
Chris, From LeMans 2013 before and after pics, I think I saw some cheese cloth. Tony :cheers:

Before
(http://i273.photobucket.com/albums/jj236/maguromic/jetgirls_zps79a89eac.jpg) (http://s273.photobucket.com/user/maguromic/media/jetgirls_zps79a89eac.jpg.html)

After  :evil:
(http://i273.photobucket.com/albums/jj236/maguromic/jetgirls2_zps0e31aeee.jpg) (http://s273.photobucket.com/user/maguromic/media/jetgirls2_zps0e31aeee.jpg.html)

Tony:

You have just displayed to the world my Bonneville dream team!

BR
Title: Re: Milwaukee Midget
Post by: Crackerman on July 18, 2014, 12:07:15 PM
I have been studying that picture for ten minutes. I have found irrefutable proof that there indeed is NO race car in that picture. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 18, 2014, 12:46:07 PM
Chris, From LeMans 2013 before and after pics, I think I saw some cheese cloth. Tony :cheers:

Well, the French DO know how to make cheese . . .

Not that I'm wining . . .

 :wink:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on July 18, 2014, 12:51:49 PM
In the Le Mans picture, the lady in the blazer is saying "Hey look. They're taking my picture". Wayno
Title: Re: Milwaukee Midget
Post by: gkabbt on July 18, 2014, 12:57:51 PM
Hade to look hard for that one Wayno.....LOL!  :roll:  :evil:  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: Interested Observer on July 19, 2014, 07:06:20 PM
Chris,
Having searched the build diary, there doesn’t appear to be any mention of the transmission ratios you are using.  Assuming 1:1 4th and the 4.22 rear, what are the others, (if you care to part with that info)?
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on July 19, 2014, 07:45:57 PM
I.O.:

Here http://www.landracing.com/forum/index.php/topic,4087.msg211711/topicseen.html#msg211711 (http://www.landracing.com/forum/index.php/topic,4087.msg211711/topicseen.html#msg211711) perhaps?

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 19, 2014, 11:00:44 PM
Mike, you've got great search skills.

Yeah, the ratios are now -

First 2.57:1
Second 1.722:1
Third 1.255:1
Top 1:1

Stock ratios were definitely street gears  - and pretty well suited for the later 3.92:1 rear end that Morris put in when they uprated to the 1275 -

First 3.2:1
Second 1.916:1
Third 1.357:1
Top 1:1

The kit I bought from MiniMania is intended for sports racing, and is well suited for a hi-zoot, punched out 1275.

I would love to see a slightly tighter 3-4, but we contended last year, and I'm willing to wind it tighter this year in the lower gears to put it where it needs to be to pull the top.

It will wind to 9k, and if it's will do so strongly in 3rd, I think we'll be golden.

Attached is a Sumner spreadsheet.  It doesn't take into account wheel spin, but somehow, I don't expect wheel spin is going to be a problem.

      RPM In   RPM   RPM In   RPM   RPM In   RPM   RPM In
   MPH   First   Drop    Second   Drop    Third   Drop    Fourth

   100   16579   5483   11096   2967   8128   1677   6451
   105   17408   5757   11650   3116   8535   1761   6774
   110   18237   6032   12205   3264   8941   1845   7096
   115   19066   6306   12760   3413   9347   1929   7419
   120   19895   6580   13315   3561   9754   2013   7741
   125   20724   6854   13870   3709   10160   2097   8064
   130   21553   7128   14424   3858   10567   2180   8386
Title: Re: Milwaukee Midget
Post by: SPARKY on July 19, 2014, 11:07:38 PM
My dream chart put the rpm on the left side and the speed for each gear in it's own column the drop is self evident,
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 20, 2014, 08:42:33 AM
Mike, you've got great search skills.

Yeah, the ratios are now -

First 2.57:1
Second 1.722:1
Third 1.255:1
Top 1:1

Stock ratios were definitely street gears  - and pretty well suited for the later 3.92:1 rear end that Morris put in when they uprated to the 1275 -

First 3.2:1
Second 1.916:1
Third 1.357:1
Top 1:1

The kit I bought from MiniMania is intended for sports racing, and is well suited for a hi-zoot, punched out 1275.

I would love to see a slightly tighter 3-4, but we contended last year, and I'm willing to wind it tighter this year in the lower gears to put it where it needs to be to pull the top.

It will wind to 9k, and if it's will do so strongly in 3rd, I think we'll be golden.

Attached is a Sumner spreadsheet.  It doesn't take into account wheel spin, but somehow, I don't expect wheel spin is going to be a problem.

      RPM In   RPM   RPM In   RPM   RPM In   RPM   RPM In
   MPH   First   Drop    Second   Drop    Third   Drop    Fourth

   100   16579   5483   11096   2967   8128   1677   6451
   105   17408   5757   11650   3116   8535   1761   6774
   110   18237   6032   12205   3264   8941   1845   7096
   115   19066   6306   12760   3413   9347   1929   7419
   120   19895   6580   13315   3561   9754   2013   7741
   125   20724   6854   13870   3709   10160   2097   8064
   130   21553   7128   14424   3858   10567   2180   8386


midgerooski,

I probably wouldn't call it wheelspin, but I suspect there is some "traction-loss" or some other slight "miscalculation" issue.    Your top speed from last year did not mathematically match up with the calculated speed for the rpm you ran.   Most likely there is a slight difference in the "actual" rolling circumference of your rear tire Vs. the  rolling circumference calculated from the listed diameter.    Something Nascar boys know a lot about.    BTW, inflation pressure does affect diameter & rolling circumference.   Hey Krusty, what do you think?

Do you have any records or recollection of the top rpm you ran at the 2nd mile AND the 3rd mile?    Average speed could then be calculated from the rpm's. 

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 20, 2014, 10:17:37 AM

Do you have any records or recollection of the top rpm you ran at the 2nd mile AND the 3rd mile?    Average speed could then be calculated from the rpm's. 

 :cheers:
Fordboy

Of course not - a reason I'm seeking a camera for the interior this year.

A year of thinking about it has brought to the fore the things we need to be cognoscente of.

Any suggestions for cameras, anybody?
Title: Re: Milwaukee Midget
Post by: Stan Back on July 20, 2014, 02:24:16 PM
We found, with a bunch more HP and a little more weight, that clutch slippage and traction slippage equals tire growth.  At least that's what the 30-year-old Isky dream wheel always says.  1 or 2 MPH off every time with shaky hands working it.  Sometimes methinks these things are over-thought.
Title: Re: Milwaukee Midget
Post by: krusty on July 20, 2014, 03:11:09 PM

     Mark, you are correct.  You need to measure the roll-out of the tire with the pressure you are running it at. The advertised diameter x Pi vs the roll-out may contribute to a small math error. That said, the Goodyear 2286 (28.0x4.5x15) that we run rolls out at 28.01 at recommended (70#) pressure. Ideally, the driver would jump out at the end of his run and check the rear (usually) tire pressures so we could account for tire growth contributions to the calculated vs. actual measured speed discrepancy. Since he's just hanging out waiting for his recovery vehicle, he could carry a pyrometer,too, and record the temperatures. :evil:

     From what little technical data I have seen, the above tire may have grown between 0.50" and 0.75" at 250 mph (where we run), so that growth might account for a small difference. If anyone reading this has real data on 2286 growth, I'd  love to know it. On what I consider a "good" run (no obvious traction problems, no shifts that are too slow, etc), the exit speed on the time slip is damn close to the math calculation. Usually less than 1 mph, probably more commonly .5 mph.

     The other thing that contributes to small calculation errors are the rounding up/down of numbers. Many people consider 4:11 to be the accepted r&p ratio, but the r&p in our quickchange is much closer to 4:10. You need to be aware if/how your spreadsheet rounds up/down your gear ratios, too, if you want to account for other small math 'error' inducers. As I know you are aware, all the little things add up.

     I look forward to seeing the Midget set the record (last drove my F/P Midget @ Blackhawk in '79, I think) and to renewing our 40 year old acquaintance at Bonneville.

     vic   

     PS: Stan, you are correct, too.



Title: Re: Milwaukee Midget
Post by: manta22 on July 20, 2014, 03:37:36 PM
To be more accurate when using rear end ring & pinion ratios, it is better to use the actual number of gear teeth rather than the usual number. For example, a gear set with an 11 tooth pinion and 39 tooth ring gear is called a "3.54" but 11 divided by 39 is actually 3.5454545454... The round- off error is significant in this case.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jacksoni on July 20, 2014, 04:35:50 PM
Midge/Fordboy- et al- ar you datalogging RPMs? My digital tach displays in 50 rpm increment. An I am with Chris- remembering exactly the rpm when crossing some line may be tough and in my case 9450 displayed might be 9450 up to 9499.

As far as the tire growth question, I am pretty sure they all grow some. I have a set of old (1982 vintage) Mickey Thompson 25x6-15 350 mph rated Bonneville tires that I ran at 75-100lbs pressure and I know for a fact they grew 0.75" radius (1.5 dia) at speed (250-285) because that is how much I had to cut out of the body work (belly pan) to keep them from rubbing.  :-P  Good years lists the 2286 at 27.8 at some testing pressure so the 70lbs does stretch them a tad. By the way, just looking, Summit lists the 2286 as available through them for $550.  Don't know the sticker elsewhere.
Title: Re: Milwaukee Midget
Post by: Finallygotit on July 20, 2014, 10:25:09 PM

Any suggestions for cameras, anybody?

We have been using ReplyXD's and have been very impressed and happy with the quality.  Go to http://replayxd.com/
Title: Re: Milwaukee Midget
Post by: Buickguy3 on July 20, 2014, 10:33:58 PM
   We ran a Replay XD last year but the mount was so rigid that we got a case of rolling shutter [jello cam]. Looked like an ocean wave view. Did you have any issues? We used the mount that came with the camera. Liked the camera, though.
    Doug
Title: Re: Milwaukee Midget
Post by: Rob on July 20, 2014, 11:10:49 PM
I put my "GoPro Hero3 black edition" in the Jag (at 720p) in March and it was excellent Chris. No hazing, noise etc. etc. The white balance was good too.

The only thing I forgot to do was swap the back for the open one to improve the sound reception.  :|

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 23, 2014, 04:41:20 PM
midgerooski,

GoPro Version 3 with a remote is what all the road race guys are using.    Seems to work pretty good from their video posts.

Everybody says to go digital (SD card or micro SD card) and stay away from cameras that use mini-CD's.   They are too sensitive to vibrations.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2014, 01:04:34 AM
Howdy, Jack -

Haven't really been able to data log as of yet - Still trying to get the record feature on the computer to function correctly.

But since I got back to a regular schedule - at least fewer than 16 hours a day - I have made some progress -

Dyno kit - gather   07/07/14   x   
Dyno   07/09/14   x   Tom - T&T (847) 244-2020
Oil and filter - order   07/12/14   x   Check stock first
Transmission - inspect and repair   07/12/14   x   
Trailer - replace U-bolts   07/13/14   x   inspect - rep
Decals - order and install   07/17/14   x   pdf on desktop
Sand and paint top   07/19/14   x   sanded 6/14, 1st coat 6/15
Under hood - clean   07/20/14   x   
Install engine   07/18/14   x   
Tighten timing wheel   07/19/14   x   
Fuel tank - install   07/23/14   x   
Oil - pumpkin and transmission   07/23/14   x   
Exhaust Pipe - have made   07/24/14   x   
A/F sender   07/24/14   x   
Header Gasket - order   07/24/14   x   APT - (951)686-0260

Still to do . . .

Air intake      _____   
Seat      _____   
Seat belts      _____   
Alignment      _____   make appointment - Eric - 9119 W Burleigh (414) 444-8840
Windshield      _____   
Shim rockers      _____   
Plinth      _____   
Wash      _____   
Inspection Checklist      _____   
Fire system      _____   
Ignition wire - set gap      _____   
Cooling system      _____   
Buy 1 gallon of gas      _____   
Belt - order      _____   
Have battery checked      _____   

So all in all, it's doable.  Provided APT has the gasket in stock, there's nothing ugly on the horizon - and the only reason I'm ordering that is to have a spare.

I've already got the suit and safety gear boxed up, taped shut and tagged.

I didn't really think I'd be this far along a month ago - I still need to keep running, but it's not a wind-sprint to the finish line.

Oh - almost forgot . . .

Add to list . . .

Buy Beer    _____


Title: Re: Milwaukee Midget
Post by: Crackerman on July 25, 2014, 09:36:21 AM
What the hell is a plinth?

Thats a very manageable list. I cant wait to see it kick some butt!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2014, 10:10:29 AM
What the hell is a plinth?

Thats a very manageable list. I cant wait to see it kick some butt!

The plinth is the part of the grill that holds the MG emblem in place.

Yeah, this is stupid from a racing standpoint, but there's a bit of a story behind it.

Neil was over visiting our pit last year, and while I tried to tighten the loose emblem, the nut fell off of the plinth.  I tried fishing it out with a magnet, but the nut was stainless, so I never got around to reinstalling it.

Fast forward - the "100 years of Bonneville" book comes out, and just above a picture of the BMR coupe - a car and a team I have held in high esteem for years and was one of my inspirations - is a picture of the Midget.

And the authors referred to my MG as an Austin Healey Sprite.     :x

I know - badge engineering - but despite the fact that the car graphics include a HUGE OCTAGON that include the car's number and class, I was a little miffed by the misidentification.

Part of what I'm doing is trying to reintroduce an MG into the record books.  Goldie Gardner, Phil Hill, George Eyston - all members of the 200 mph club - all raced MGs on the salt.

So the plinth goes on with a shiny new MG logo badge, which will give me the right to yell at people -

"IT'SAGODDAMNEDMGITSAYSSORIGHTONTHEFRICKINGRILLYOUDORK!"   :roll:
Title: Re: Milwaukee Midget
Post by: Finallygotit on July 25, 2014, 10:15:05 AM
Don't forget your log book.  :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on July 25, 2014, 11:02:20 AM

"IT'SAGODDAMNEDMGITSAYSSORIGHTONTHEFRICKINGRILLYOUDORK!"   :roll:


Too funny.....ROTFLMFAO!!!!  :-D  :-D  :-D

Check list looks decent so get'em done then gitter done on the Salt!

Good luck and I'll be listening to the audio stream daily!

Gregg
Title: Re: Milwaukee Midget
Post by: manta22 on July 25, 2014, 12:24:47 PM
What the hell is a plinth?

Thats a very manageable list. I cant wait to see it kick some butt!

The plinth is the part of the grill that holds the MG emblem in place.

Yeah, this is stupid from a racing standpoint, but there's a bit of a story behind it.

Neil was over visiting our pit last year, and while I tried to tighten the loose emblem, the nut fell off of the plinth.  I tried fishing it out with a magnet, but the nut was stainless, so I never got around to reinstalling it.

Fast forward - the "100 years of Bonneville" book comes out, and just above a picture of the BMR coupe - a car and a team I have held in high esteem for years and was one of my inspirations - is a picture of the Midget.

And the authors referred to my MG as an Austin Healey Sprite.     :x

I know - badge engineering - but despite the fact that the car graphics include a HUGE OCTAGON that include the car's number and class, I was a little miffed by the misidentification.

Part of what I'm doing is trying to reintroduce an MG into the record books.  Goldie Gardner, Phil Hill, George Eyston - all members of the 200 mph club - all raced MGs on the salt.

So the plinth goes on with a shiny new MG logo badge, which will give me the right to yell at people -

"IT'SAGODDAMNEDMGITSAYSSORIGHTONTHEFRICKINGRILLYOUDORK!"   :roll:

Right!  :cheers: 

Magnets won't work to retrieve small stainless fasteners but chewing gum on the end of a stick will  :-D  In the Army we called this "field expediency".

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Jack Gifford on July 26, 2014, 02:15:52 AM
The ultimate in fuel efficiency? One gallon of gas? :-o [Or is that some other 'gas' other than gasoline?]
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 26, 2014, 08:01:17 AM
The ultimate in fuel efficiency? One gallon of gas? :-o [Or is that some other 'gas' other than gasoline?]

That's just to check to see that the drivetrain is working, the fuel system isn't leaking, and to make the neighbors crazy.
Title: Re: Milwaukee Midget
Post by: SPARKY on July 26, 2014, 11:09:58 AM
ROTFLMAO---At my age the F part is hard to come by---lol

 :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2014, 01:07:31 AM
Well, it wasn't SUPPOSED to be a thrash this year.  :|

Nobody to blame but the guy in the mirror.

The electric radiator fan seems to have lost its will to survive.  If I had half a brain, I would have tested it BEFORE I installed the radiator and buried it behind the grill.  Radiator comes out Wednesday night - Advance Auto has one on the shelf.  Once the car is out of 1st gear, I switch it off and let the wind take over, but it's critical to keeping the Grenade from boiling over while waiting in line, and cooling it down after a run.

To make matters worse, the really nice used tach I bought from Bill a few years back didn't survive the gravitational challenge of Chris Clutzrad.  At first, I thought it might have been my new dash wiring job.  But checking that with an old Smith's tach from an MGB informed me that yes, I'm pretty good at this wiring harness stuff - it's my ability to not drop things that I need to work on.

It'll all get sorted this week, and I don't THINK there's anything left around the corner that will bite me in the arse.

Still . . .  :roll:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 29, 2014, 08:26:52 AM
Well, it wasn't SUPPOSED to be a thrash this year.  :|

Nobody to blame but the guy in the mirror.

The electric radiator fan seems to have lost its will to survive.  If I had half a brain, I would have tested it BEFORE I installed the radiator and buried it behind the grill.  Radiator comes out Wednesday night - Advance Auto has one on the shelf.  Once the car is out of 1st gear, I switch it off and let the wind take over, but it's critical to keeping the Grenade from boiling over while waiting in line, and cooling it down after a run.

To make matters worse, the really nice used tach I bought from Bill a few years back didn't survive the gravitational challenge of Chris Clutzrad.  At first, I thought it might have been my new dash wiring job.  But checking that with an old Smith's tach from an MGB informed me that yes, I'm pretty good at this wiring harness stuff - it's my ability to not drop things that I need to work on.


Rats Chris, since my chances of setting a record are slim I was hoping to  see my old tach get a trip to impound. If you had a mechanical tach drive I have two jones/moroso tachs I would send you.

It'll all get sorted this week, and I don't THINK there's anything left around the corner that will bite me in the arse.

Still . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2014, 09:13:22 AM
Well, it wasn't SUPPOSED to be a thrash this year.  :|

Nobody to blame but the guy in the mirror.

The electric radiator fan seems to have lost its will to survive.  If I had half a brain, I would have tested it BEFORE I installed the radiator and buried it behind the grill.  Radiator comes out Wednesday night - Advance Auto has one on the shelf.  Once the car is out of 1st gear, I switch it off and let the wind take over, but it's critical to keeping the Grenade from boiling over while waiting in line, and cooling it down after a run.

To make matters worse, the really nice used tach I bought from Bill a few years back didn't survive the gravitational challenge of Chris Clutzrad.  At first, I thought it might have been my new dash wiring job.  But checking that with an old Smith's tach from an MGB informed me that yes, I'm pretty good at this wiring harness stuff - it's my ability to not drop things that I need to work on.




It'll all get sorted this week, and I don't THINK there's anything left around the corner that will bite me in the arse.

Still . . .  :roll:
Rats Chris, since my chances of setting a record are slim I was hoping to  see my old tach get a trip to impound. If you had a mechanical tach drive I have two jones/moroso tachs I would send you.

Thanks, Bill.

I can get you half way there - the shift light and bracket are still in place.

That was a really nice tach, though. 

I damn near threw my knee out kicking myself in the butt . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2014, 07:07:09 PM
Okay, here is a link for everyone who wants to get smarter . . . .   It is Nascar-centric, but the science applies to all engines . . . .

http://www.youtube.com/watch?v=rBZCnG1HwDM#t=1148

45 minutes and worth every second.
 cheers
Fordboy

P.S. this is the same link I put up on my Race Engines 101 thread.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2014, 01:01:21 AM
Okay - after calling my local guys - C&S, Pegasus, et al, I was unable to get a new tach, so I went with the mail-order guys in Ohio.  Always prefer putting faces with products, but along with the tach, they included a free voltage gauge.

I was thinking they must be high, but then I thought of their name and realized - yes, they are.

I don't have room for it in the dash, but I suspect I can wire it up in the trunk by the battery and it might prove helpful letting me know when it's time to recharge.  Turn everything on, have someone crank the starter, see how far it drops.  An ammeter would be a better bet, but they didn't offer me a free one.

Tires are on, the air bags are pumped up - 9:00 AM Wednesday, I'll be dropping it off for alignment.  Eric thinks he's going to get it on the elevated rack.  As low as it's sitting, I need to jack up the tongue of the trailer to clear the exhaust on the ramps.  And seeing as it won't launch below 6 K and it has no brakes on the front, well, I'm thinking he's going to be pulling out his old-school 1950's vintage Bear toys.

Title: Re: Milwaukee Midget
Post by: Rob on July 30, 2014, 01:30:45 AM
Remember Chris,

Photos or it didn't happen!

See you on the salt,
Rob
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 30, 2014, 09:44:33 AM
MM, always charge your battery during your 4 hours in impound  :-D no matter what the gauge says
 :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 30, 2014, 10:12:30 AM
MM, always charge your battery during your 4 hours in impound  :-D no matter what the gauge says
 :cheers:

What does it take AAA's? :-P
Title: Re: Milwaukee Midget
Post by: Finallygotit on July 30, 2014, 10:14:03 AM
OK, that right there was funny!   :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2014, 03:42:44 PM
MM, always charge your battery during your 4 hours in impound  :-D no matter what the gauge says
 :cheers:

What does it take AAA's? :-P

Actually, it uses the same arrangement as the Dolly Parton action figure doll.

It uses three D cell batteries.

One makes it go, and two are for counterbalance.
Title: Re: Milwaukee Midget
Post by: gas pumper on July 30, 2014, 05:50:44 PM
Fordboy , Thanks for that link!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2014, 01:22:53 AM
NEW tach troubles.

The new tach arrived today.  I followed the recommendation of clipping the two wires to set it up for a 4 cylinder, and now the tach is reading double what the engine is actually running.

I suspect this is a function of the wasted spark ignition.

I'll resolder the clipped wires and see what that gets me - but what a stupid, last minute PITA nuisance . . .

Seat belts are now aligned, the top is on, the radiator fan is replaced.

So the list is as follows -

Oil change
Air intake
Wash
Inspection Checklist
Bleed brakes - clutch
Tachometer - repair
Backup lights
Fire block hole around AF sender

And while I'm sure I'll stumble across a few other things, two solid nights should have me ready to trailer.

 :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on July 31, 2014, 04:53:40 AM
Chris
Goggles is good at the last minute stuff
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2014, 10:07:24 AM
Chris
Goggles is good at the last minute stuff
G

I've no doubt, but quite honestly, all of my wiring has different colored wires, and the only thing metric is the Weber.

This one will stick in my mind until I die - It haunts me, but in a very positive way.  It's a friendly spectre of a lesson well learned.  I have it framed on my wall in my office, and it makes me smile and it keeps me to task.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0387.jpg)

One of the lessons I learned was, "don't think you'll fix it on the salt".


As I drove into work today, after an evening bent over the Midget (don't go there), I felt my age.  Sore back, stiff joints, groggy from lack of sleep.  

Listening to the radio, NPR had a story about how NASCAR teams are looking to college sports athletes for pit crews.  Makes sense - if at 54, changing out a radiator fan can make me feel like doggy doo doo, imagine the sheer athleticism necessary on a NASCAR pit crew today.  While it's been years since I followed NASCAR, I was reminded of ABC's NASCAR coverage, and pit row interviews by Chris Economaki with the Wood Brothers.  That crew turned the pit stop into a 200 mph ballet.


http://www.npr.org/v2/?i=336766030&#38;m=336766031&#38;t=audio

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2014, 01:15:33 AM
Oil change
Air intake
Wash
Inspection Checklist
Bleed brakes - clutch
Tachometer - repair
Backup lights
Fire block hole around AF sender


 :-D
Title: Re: Milwaukee Midget
Post by: Rob on August 01, 2014, 01:31:11 AM
Don't feel too badly Chris,

If you look at the recent DLRA records list you will see Mike Davidson's twin flathead 'liner set a record at 4.5mph and change  :|

I'm "in country" now so look out!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2014, 02:20:50 AM

I'm "in country" now so look out!

Cheers,
Rob

Aussies don't scare me none.

I just won't play poker with 'em . . .

Hey - I looked at the pre-register list - half the LSR racers in NEW ZEALAND are on their way, but only ONE entry from OZ?   :-o

Doc told me the Kiwis always punch above their weight, but this is looking like a rout before the tents are even pitched.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 01, 2014, 02:24:35 AM
"Feeling your age"? At 54? Does not compute...
I'm sure there are many like me with 20 years on you- spending most of our waking hours buildin' and wrenchin' on all  kinds of stuff.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on August 01, 2014, 08:45:34 AM
 :cheers: :cheers: :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2014, 11:43:36 PM
"Feeling your age"? At 54? Does not compute...
I'm sure there are many like me with 20 years on you- spending most of our waking hours buildin' and wrenchin' on all  kinds of stuff.

No, you're right, Jack.  I'm blessed with good health.  The aches come from being 5'17" and working on a full-bodied go-cart in a cramped garage.

But I am at that peculiar point in my life where I think I can still drink all night, work eight hours and wrench on a car or play in a band until 2 in the morning and then turn around and do it again the next day.  

I did it for years.

I'm just whining, but I openly confess that I am looking forward to that glorious day that I can drop that damnable  "work eight hours" part of the equation and just drink all night, wrench on cars and play in a band.

When I grow up, I want to be a kid again - just like you and Ron.  :cheers:
Title: Re: Milwaukee Midget
Post by: Interested Observer on August 02, 2014, 12:04:43 AM
“I would love to see a slightly tighter 3-4, but we contended last year, and I'm willing to wind it tighter this year in the lower gears to put it where it needs to be to pull the top. 
It will wind to 9k, and if it's will do so strongly in 3rd, I think we'll be golden.”

Chris,
Estimating the power curve from the photo in the diary, and plugging in various factors, we get the following (attached) graph of power as a function of speed.  (Worksheet was originally made for a 5-speed, so 4th and 5th are plotted on top of each other)  It would appear that the 3-4 shift is probably alright, and per your statement that the power below 6900 rpm was fairly strong, that shift point probably doesn’t need to be much higher than 8200-8300.  If we had results for below 6900, it could be added to confirm that.  That would also shed light on the 2-3 shift for which there is a larger gap in the data.  You might want to wind it tighter here, but probably doesn’t need to be much more than 8500.  Again, results below 6900 would be good to have.  Also, an actual loaded rolling radius or rollout measurement would be more accurate than the estimate used based on the 22” tire. 
Title: Re: Milwaukee Midget
Post by: Ron Gibson on August 02, 2014, 09:27:33 AM
Chris
I quit that "8 hours a day crap" not much money saved (my fault), and no retirement pension. Then I bought a Bonneville roadster which eats high priced parts and gas. Went back to work full time to support it. 42 hours of enjoyable work in 3 days, 4 days off to play around (I don't play in a band :-D) So far the body is holding up.
Good luck on you quest>

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2014, 10:12:05 AM
Again, results below 6900 would be good to have.  Also, an actual loaded rolling radius or rollout measurement would be more accurate than the estimate used based on the 22” tire. 


Thanks for the graph.  It took me a minute to put it together in my slow-mo morning brain.

Yes, an extended graph, lower into the power range, would be nice.  The problem - at least as I understand it, and I'm sure Fordboy can chime in with a more accurate description - is that the impeller on the dyno is large for our application. 

T&T dynos a lot of large capacity drag engines, and while Superflow has available a smaller impeller which is better suited to high RPM, HP challenged engines, they simply don't do enough work on engines of less than 300 hp to make the investment worthwhile.

Your graph confirms that we are in the ball park, but if it's a home run, it will be of the scrappy, scrambling "inside the park" variety.  The additional power, lowering of the car, along with the lighter oils in the diff and transmission, resetting the toe in to 0, removing the front brakes, bicycle lube in the hubs, removing the front hub seals and a more aggressive driving technique - well, I'm optimistic.

A tail wind wouldn't hurt, either.  :wink:

Either way, this is going to be fun.  :cheers:

IO, I'm grateful for your insights on this.  Thank you.  :cheers:




Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2014, 11:53:15 AM
Seems the electric water pump drive is keeping up - I'll know for sure next week, but I had it idling in the garage for about a half hour.  160 thermostat, never went above 175 on the gauge - same as with the engine driving the pump.  I've got some room to play there.

While the radiator sits lower than the water jackets in the head, I've got it plumbed in such a way that the return line on the back of the head and the overflow from the front of the head and the top of the radiator, along with the overflow tank are all above the head - I think that should minimize cavitation.  Any air should be shunted to the higher lines and then to the overflow tank.

Oh, and it DOESN'T LEAK!  No oil, no water - It's like somebody swapped in a Toyota engine while I wasn't looking.

Not too bad for a Brit motor built in the home town of Harley-Davidson.  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2014, 02:41:01 AM
Jeez – it was just IDLING!

When I checked the cooling system this afternoon, I noticed the Midget seemed to be running a tad rough.  The exhaust pulses were not quite as aggressive as they had been, so I figured I’d check the valve lash.  These things are notorious for not maintaining adjustment – I’ve had issues before - and it’s dialed in a few thousandths tighter than before.  Additionally, on the advice of Tom at T&T, he suggested I not crank down the adjusters as tight as I had been.

I suspected something wasn’t right, so I took off the valve cover.

This is what I found . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5440_zpsab770854.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5440_zpsab770854.jpg.html)

Snapped right down the middle.  The keepers were still in place, and the valve was being returned by the inner spring, which actually stopped the valve from dropping out of the head.

It looks worse than what it is, but the rocker was also gnarred up through this process . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5444_zps4aecd67b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5444_zps4aecd67b.jpg.html)

The roller still turns easy, and other than the scraping against the collar, the rocker appears to be usable.

While the spring was out, and after turning the piston toward TDC, I stuck my videoscope in the spark plug hole to see if there was any visible damage.  The valve turned freely, and the video inspection turned up no serious issues.  With the camera stabilized, there was no visible eccentricity in the rotation of the valve.

Yet after reinstalling the springs, and a new collar and keepers, and hooking up the compressor to the hole, a very loud air leak made itself present through the intake port.

I pulled the manifold and header, and checked for some sort of crack with the scope.  I couldn’t see anything, so I filled the port with WD40, turned up the air and submerged the camera back into the port.

It looked like Rover bubbling up from the sea in the television series, “The Prisoner”.  It was clear that the head had to come off.

My fear was a crack between the intake and exhaust ports – somewhat common when large intake valves are used in these castings.  But the head looked fine . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5445_zpsb8dafa95.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5445_zpsb8dafa95.jpg.html)

The piston showed no indication of touching the valve . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5447_zpsdb6a975a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5447_zpsdb6a975a.jpg.html)

And the valve looks great . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5446_zps3e2a9a32.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5446_zps3e2a9a32.jpg.html)

Nothing in the combustion chamber looks broken, the springs are okay, and the valve stem is straight.

I called Mark – he was incredulous – but suggested I try relapping the valve.

Seemed to have helped quite a bit, but I’m still hearing a bit of hissing past the intake through the port.

So Sunday, I’ll tear it off again and try a bit more valve compound.

If I can’t get it sealed up, I’ll have an entry for sale.

Needless to say, this is not how I expected to be spending my weekend.




Title: Re: Milwaukee Midget
Post by: gearheadeh on August 03, 2014, 03:07:04 AM
Ahhhh man, This sucks! :-( I;m cheering for you- Next time, don't put a jinx in making comparisons to other makes like "Toyota" :evil:

 :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 03, 2014, 05:28:38 AM
Crap.

We can say all we like about how this is just what the game is buuuuuttttt.

Sometimes swearing falls short.
Title: Re: Milwaukee Midget
Post by: 38flattie on August 03, 2014, 09:00:20 AM
Damn Chris-sure hope you find the issue and make the salt!!!!!
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 03, 2014, 09:32:14 AM
MM, when you lap are you seeing wide and narrow areas on the valve or seat?

Good luck with the quest,
I'll see you and the Midget on the salt  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2014, 09:47:23 AM
A night's sleep - well, a few hours, anyway - I'll pull the head again this morning.

I'm wondering now if when the collar collapsed, it may have compromised the guide, or perhaps caused it to shift.  The guide seal wasn't beat up, but I'm pulling it again, I'll check it.

Tom, thanks for the PM - If it is indeed the valve that's the issue, lapping it in the head is not the good move.

Stainless - everything looked concentric on the valve - I'll recheck the seat.

Title: Re: Milwaukee Midget
Post by: Rob on August 03, 2014, 09:47:25 AM
NOOOooooooooooo!

Wishing you the best Chris, this isn't the news we were all looking for!  :|
Title: Re: Milwaukee Midget
Post by: jacksoni on August 03, 2014, 10:03:25 AM
Ay, so sorry to hear. On the photo of the head, might just be the flash/lighting, but the seat shows shiny on the 6-7 oclock area next to the plug hole while the rest looks flat/carbon coated. Suggests the valve is bent though you felt the stem is straight. Need to carefully check. Good luck.
Title: Re: Milwaukee Midget
Post by: RichFox on August 03, 2014, 10:41:36 AM
Wouldn;'t something more aggressive like grinding the valve and seat or maybe a new valve be called for?
Title: Re: Milwaukee Midget
Post by: jacksoni on August 03, 2014, 11:18:09 AM
Wouldn;'t something more aggressive like grinding the valve and seat or maybe a new valve be called for?
This of course would be the proper fix but IIRC these are custom valves and unless has a spare already new is a no go. And today is Sunday. Need prevail on friendly head guy to do a valve job on it tomorrow so can load and be on the way. Tough row that one. Hoping valve not really bent and just a bit more lapping will do the job. However, fordboy and "everything is important" might pitch a fit. :cheers:

I'd be concerned about the retainers. Why did it break? Are the lock angles correct (don't know about BMC but are they matching, not 7* in a 10* retainer or something).
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 03, 2014, 11:39:57 AM
MM:

Sorry to see but maybe it is better while you are still in civilization versus Wendover.

I don't have the experience all of these other guys do but I have mismatched valve spring retainers with a similar result. Although it was on one of them cookie cutter chevy engines. The other idea is did the retainer set or was it cocked and just vibrated loose. Retainers may be easier  to find than custom valves.

Good luck and good valve karma your way.

BR
Title: Re: Milwaukee Midget
Post by: manta22 on August 03, 2014, 12:31:36 PM
What a bummer to happen at the last minute. Arrggghhh........

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2014, 12:44:08 PM
Addressing the few questions -

MM, when you lap are you seeing wide and narrow areas on the valve or seat?

Just checked the seat - the polish is pretty concentric.

I also checked the face with a dial indicator.  We're at less than a 1/2 a thou on the 360, so at least that part is still aligned with the guide.


I'd be concerned about the retainers. Why did it break? Are the lock angles correct (don't know about BMC but are they matching, not 7* in a 10* retainer or something).

They're stock steel pieces - the angle, don't know.  Mark thinks the duty cycle was probably past the point of reliability.  The heck of it is, I have a set of titanium pieces, but the center spring perch is taller, and put too much pressure on the valve seat.

Wouldn;'t something more aggressive like grinding the valve and seat or maybe a new valve be called for?

Not sure, but I can say that a 1.48 BMC valve is a tough get on short notice.

I'm trying to upload a video of the air bypass through the seat from the port side, made with my inspection cam.  Yesterday, it shot out very aggressively.  Today, it looked like seltzer water - a definite improvement. 

Mark pointed out that this is all cold right now, and Vizard notes that there is quite a bit of warp in a valve at speed. 

It's my hope it's closer to solved than I think.

I'll get that video posted as soon as the computer lets me.

What a bummer to happen at the last minute. Arrggghhh........

Regards, Neil  Tucson, AZ

I'm not giving up yet.  My resources are a heck of a lot better for this engine on a Sunday in Milwaukee than they would be anytime in Wendover.

I was down to washing the car and putting it on the trailer.  Better now, better here, than there and next week.

That's my old buddy Dumb Luck.  Never know when he'll show - walks into the garage, and the next two days are spent addressing his concerns - sometimes for my benefit, sometimes not.
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 03, 2014, 12:53:52 PM
Best of luck Chris. If anyone can meet the challenge, you will. What you're having is called racer's luck!!!

Pete
Title: Re: Milwaukee Midget
Post by: desotoman on August 03, 2014, 01:06:08 PM
Chris,

Sorry to hear about the problem. From what you have said and checked IMO it is not that bad. If it were mine, I would lap the valve one more time, and put it back together with new retainers.  Fire the motor and run for awhile. Shut motor off and do a leak down test, and that will tell you where you are at. If I was a betting man I would bet you will be good to go. Good luck.

Tom G.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2014, 02:08:36 PM
Thanks, Tom.

I just put a light coat of spraypaint on the valve seat and gave it a couple of turns with a light valve compound.

Everything is even and concentric on the seat, as well as the valve.

Mark's making his way across the Cheddar Curtain - GOD BLESS THAT KNUCKLEAD - and I suspect your assessment is correct.

We'll have a leak-down test before the day is over.

My biggest stress at the moment is that I really needed to go into work today and put a few things into place for the next two weeks.  My guys are good - we'll figure it out.

But this is why I'm looking forward to retirement . . .
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 03, 2014, 05:32:08 PM
Chris, you will have far less time in retirement even though every day will be Saturday!  :-o

You will prevail!!  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Finallygotit on August 03, 2014, 08:01:55 PM
You are one lucky son of a gun for catching that now.  IMHO, had that not been caught, you would have sucked that valve and destroyed the motor next week.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2014, 08:33:47 PM
https://www.youtube.com/watch?v=2iARvKmmGiQ&feature=youtu.be (https://www.youtube.com/watch?v=2iARvKmmGiQ&feature=youtu.be)

A huge thank you to Fordboy!   :cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 03, 2014, 08:46:25 PM
Darn Chirs:

That kind of brings it home. How the heck do you fit in that thing?

Good racing and can't wait to hear 996 go to impound!

BR
Title: Re: Milwaukee Midget
Post by: manta22 on August 03, 2014, 08:59:42 PM
Chris;

As Chief Dan George said in "The Outlaw Josey Wales", "Endeavour to persevere!"

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 03, 2014, 09:19:28 PM
Go bro!!!!!!!! :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 03, 2014, 09:23:16 PM
Yes, sir!  See ya Friday!  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: desotoman on August 03, 2014, 09:24:50 PM
https://www.youtube.com/watch?v=2iARvKmmGiQ&feature=youtu.be (https://www.youtube.com/watch?v=2iARvKmmGiQ&feature=youtu.be)


 :cheers: :cheers: :cheers: :cheers: :cheers:

Tom G.
Title: Re: Milwaukee Midget
Post by: Finallygotit on August 03, 2014, 09:30:38 PM
Woo-Hoo!!!  :cheers:
Title: Re: Milwaukee Midget
Post by: Rob on August 03, 2014, 09:39:09 PM
Chris,

You and a couple of others have mentioned luck, good bad or otherwise. I would dispute that and say that rather than being in a bad position, earlier preparation and attention to detail have put you in a good position to solve what may otherwise have been a deal breaker.

Stop reading this and get to it, I'm a selfish SOB and I want to see that car run.

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 03, 2014, 09:43:06 PM
Chris, that's the best video I've watched in a looooong time!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on August 03, 2014, 09:53:57 PM
Friday it is, Mr Conrad....Well met, young man...... :-D :-D
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 03, 2014, 10:13:59 PM
Dig it.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Stan Back on August 03, 2014, 10:28:16 PM
Sure looks more bitchiner more lower.

Thanx for keeping the color.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2014, 11:22:03 PM
Chris,

You and a couple of others have mentioned luck, good bad or otherwise. I would dispute that and say that rather than being in a bad position, earlier preparation and attention to detail have put you in a good position to solve what may otherwise have been a deal breaker.

Stop reading this and get to it, I'm a selfish SOB and I want to see that car run.

Cheers,
Rob

Rob, thank you for that.

Mark and I have talked extensively about how the Penske organization prepares for an event.  Granted, Roger can throw a lot of money at problems to overcome them, but there have been a lot of wealthy individuals who have used that approach and still wound up putting the car back on the trailer before the event was over.  John Menard’s Indy efforts come to mind.

But what Mark always found striking is that when the Penske team showed up, they’d set their pit, do their work, and while many teams were still trying to sort stuff out, they would go get dinner, get to their hotel rooms and get a good night’s sleep. 

That’s how prepared they are.

That’s my goal. 

The value of that is critical to my enjoyment of the LSR stuff.  I don’t want to be rushed or under the gun once I get to Bonneville.  I want to be able to gas up, check valve lash, change out jets, spool up the car, but most importantly, spend time with my wife and friends.

That can’t be done without putting the time in before you leave.

It’s not likely that had this happened in Wendover I’d have been able to get it put back together, and if I had, it’s likely it would not have lasted very long.  So as to preparedness vs. luck, this one was luck.

But what’s important is that this fiasco of misfortune led to an additional degree of preparedness.

I was testing the cooling system.  I thought the valvetrain was sorted.  Something didn’t sound right, so I investigated.  Cracked collar, leading to a valve seat issue.

Tear down, check the valve and seat, repair.  Had this happened at Bonneville, I’d have put it back together and headed for the line.

But because we were at home, Mark insisted we replace ALL of the collars.  His point was that these were original to a used racing head I bought 5 years ago, that we didn’t know its history before hand, and that we’d been abusing it on the dyno for better than 50 pulls, two passes at Maxton and 11 passes at Bonneville.

What turned up was what would have been the next collar to break . . . Note the stress crack at 2 o’clock . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5454_zps0ab9aa37.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5454_zps0ab9aa37.jpg.html)

So in this case, my friend Dumb Luck, once again led us down the path of preparedness and enlightenment.

I simply got really, REALLY lucky.  I was at the point of putting the car on the trailer, and if I hadn’t tested the cooling system, it’s likely I’d have trashed the engine on the first pass.

And I have to confess, it still could happen.  It’s the risk we take doing this – pushing things to their limit.

You can’t count on Dumb Luck, but you can learn from him.
Title: Re: Milwaukee Midget
Post by: wisdonm on August 04, 2014, 12:24:15 AM
Darn Chris. Just got back from the EAA. If you need any kind of help, even if it's just opening another beer, please let me know.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 04, 2014, 01:01:23 AM
Oh, good!   :cheers:

I was afraid that it was something related to an earlier report of "no oil leaks"  :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2014, 07:59:46 AM
Jeez – it was just IDLING!

When I checked the cooling system this afternoon, I noticed the Midget seemed to be running a tad rough.  The exhaust pulses were not quite as aggressive as they had been, so I figured I’d check the valve lash.  These things are notorious for not maintaining adjustment – I’ve had issues before - and it’s dialed in a few thousandths tighter than before.  Additionally, on the advice of Tom at T&T, he suggested I not crank down the adjusters as tight as I had been.

I suspected something wasn’t right, so I took off the valve cover.

This is what I found . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5440_zpsab770854.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5440_zpsab770854.jpg.html)

Snapped right down the middle.  The keepers were still in place, and the valve was being returned by the inner spring, which actually stopped the valve from dropping out of the head.

It looks worse than what it is, but the rocker was also gnarred up through this process . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5444_zps4aecd67b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5444_zps4aecd67b.jpg.html)

The roller still turns easy, and other than the scraping against the collar, the rocker appears to be usable.

Tear down, check the valve and seat, repair.  Had this happened at Bonneville, I’d have put it back together and headed for the line.

But because we were at home, Mark insisted we replace ALL of the collars.  His point was that these were original to a used racing head I bought 5 years ago, that we didn’t know its history before hand, and that we’d been abusing it on the dyno for better than 50 pulls, two passes at Maxton and 11 passes at Bonneville.

What turned up was what would have been the next collar to break . . . Note the stress crack at 2 o’clock . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5454_zps0ab9aa37.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5454_zps0ab9aa37.jpg.html)

So in this case, my friend Dumb Luck, once again led us down the path of preparedness and enlightenment.

I simply got really, REALLY lucky.  I was at the point of putting the car on the trailer, and if I hadn’t tested the cooling system, it’s likely I’d have trashed the engine on the first pass.

And I have to confess, it still could happen.  It’s the risk we take doing this – pushing things to their limit.

You can'’t count on Dumb Luck, but you can learn from him.

Parts Failure and Component Lifespan Vs. Applied Load.   A short lesson on the number of cycles to FAILURE.

I just want to start off by saying that most of the experienced "old hands" or "racers" who follow Midget's build diary are going to either know what I'm talking about or have seen firsthand the results of either "good judgment" or perhaps "bad choices" . . . . . .     And there has been some insightful advice posted about what should be done to remedy the problem . . . . .

So, to state the obvious, engines (and racing engines as well) are comprised of hundreds, if not thousands of individual components.   Some of these components are operationally stressed far more highly than some of the other components.   And I don't want to invite debate about which ones are more stressed than others, because at this stage of the game for me, my mind is pretty much made up, and it would take a pretty convincing debate, along with data, for me to change my conclusions.


Component stresses are typically analyzed based on a function of the applied load Vs the duty cycle.   This is to say that as the load is increased, the number of load cycles that a part can withstand (without failure) decreases.  Typically for metallic parts, this load vs # of cycles graph is inversely proportional at a logarithmic rate.

The following figure shows a typical fatigue curve for stress versus cycles to failure.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Stressgraph_zps9a72c750.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Stressgraph_zps9a72c750.jpg.html)

The y-axis (vertical) represents component load, normally in linear increments.
The x-axis (horizontal) represents # of cycles to failure, normally with a logarithmic scale, where the first increment would represent a value of 10, the second increment 100,
      etc, usually up to a value of 10 million or 100 million cycles.
Atypically, at the intersection of the x-axis & y-axis, the x value would be 1 as opposed to the more conventional value of 0.    The y-axis value remains conventional at 0.

What is important to understand about this graphical analysis is:
A/   Conventionally the y-axis load value at an x-axis value of 1, represents the yield strength or ultimate tensile strength of the part.   That is: ONE CYCLE TO FAILURE.
2/   At some lower y-axis values of applied load, the x-axis number of cycles to failure is larger.
d/   Eventually, the applied load is low enough for the part to withstand 10 million or 100 million cycles.   This is typically considered to be: infinite part life.
z/   Also important to note is that in high rpm racing engines, 10 million cycles might be exceeded in a fairly short time period . . . . . .

The point of all this is: Parts can be designed larger, heavier, stronger, etc, all based on the cycle life requirements.   Or the opposite can be true as well.   Parts can be made smaller, lighter, weaker, etc.    Obviously, in racing engines, the lightest part with adequate strength, for the service interval, is usually the part you want to utilize.    Well, except for other considerations, ie, cost, availability, suitability for the application, etc, etc.   Engine engineers "walk the line" so to speak, with decisions of this nature on a fairly regular basis, and most of the time good judgments and good results occur.   Once a part fails, however, re-evaluation should take place.


SO, WHAT HAPPENED HERE?

Well, it's pretty simple really.   I'm hoping Chris will photograph and post up the cracked retainer halves so everyone can see how the part failed.    After an undetermined number of stress/load cycles, the part failed due to fatigue from the applied load.    What is scary to me is how quickly the part fractured, once the fatigue crack began.    In cross section the failed part exhibits very few of the classic "beach lines" typical to a fatigue failure.    So, once the crack formed, the part's strength was seriously degraded, and it failed pretty quickly.    In my opinion, it really isn't important to quantify anything else here, broken is broken.

What is important to note here is that it is my opinion that there were NOT very many cycles endured after the part cracked.   I base this conclusion on the underside of the rocker arm.    It wasn't beat up enough to have been "cycled" very many times.    Chris can call it "Dumb Luck" if he wants, I prefer to think he exercised "Good Judgment" when the engine "sounded funny" to him.    It shows a "mechanical empathy" few possess.

OK, SO YOU DODGED THE BULLET, NOW WHAT?

Well, some guys would replace the broken part with the intention of resuming racing.    And Chris may have been willing to do just that.    But fortunately he has a buddy who has been doing this for longer than I care to admit at this point in time.    (And willing to make a foray into the dreaded "Sconnie Nation"/"Packerland"  :-D)   There was some "discussion", but in the finish, I convinced my friend that my racing engine rule #1 should apply in this instance.    You know the one: "STOP DOING STUPID SH**!!!!!!"    Unsurprisingly, (to me at least), when I started inspecting the remaining original retainers, (the very first one!!) another fatigue cracked sample was found.    Discussion over!!    So he was requested to go into his inventory (ahem, his used parts dungeon . . . ) to see what he could find.   Fortunately, suitable replacements were in good supply and ALL the original retainers were replaced.   Problem solved?   Well, sort of.    I would rather use some sexy titanium retainers for the application, Chris has some he bought, they just won't work dimensionally.    Some specialty machined and "Tufftrided" high strength steel retainers?    Yes, but we are out of time.    Bottom line is: the stock retainer is highly stressed for this application, but has given a reasonable service life.   And most importantly, he had them.    Not the "perfect" solution, but an adequate one.    Does the parts replacement guarantee success?    Well, no, but I feel a lot better about it than just replacing the one that cracked.

SO WHAT'S THE TAKEAWAY HERE?

In addition to engine output, engine and engine part reliability are performance factors.    But, if optimum performance is your goal, reliability is compromised, to some degree.    Why?   Because parts that never fail are too da** heavy for ultimate performance.    The bottom line becomes one where cycle life should be recorded, and where highly stressed parts are replaced at some adequate "service interval" prior to "catastrophic" failure.    Part cycle life can never be "cured".   (Except by overly strong/heavy parts.)    Part cycle life can only be "Managed".    There is an important difference, make sure you "get it".   Additionally, as in this example, if one of your parts fails, you should ideally replace the others, before they "replace themselves" . . . . . . .    Why?   Because preventative maintenance trumps post mortem inspections, EVERY TIME.

You know I'm fond of saying that: "I make no secret of the fact I'm basically lazy".    What that really means is: "I try like hell to work smarter, not harder".   So should you.
 :cheers: :cheers: :cheers:
Go get 'em Chris,
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2014, 08:12:56 AM
BTW, for everyone who was wondering.   Retainer/keeper angle or interference was not an issue in this failure.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on August 04, 2014, 08:25:27 AM
Thanks Fordboy for a great write up and explanation of this specific problem. Because I don't have megabuck sponsors, replacing parts that look/measure to new specs just because they have  some time on them is difficult to swallow. However, having broken retainers, valve springs (several times), lifter rollers, dropped head off a valve, etc I am learning to suck it up and pay the piper. The potential catastrophic loss of major parts, maybe the entire engine, just makes it  mandatory to have some sort of plan and just chuck those parts that look OK. MM did dodge a bullet here as everyone has said. Time for new parts. Good luck and hope to see you in impound. Maybe cross paths on the highway on way out.
Title: Re: Milwaukee Midget
Post by: hotschue on August 04, 2014, 08:56:14 AM
Well said......especially 10K screamers.......
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2014, 09:14:21 AM
Also:

I didn't post this with the retainer dissertation because it deserved a separate post.

Results for warm leakdown check:

#1    1%
#2    1%
#3    3%    (in retrospect, probably could have lapped these valves too, but where the he** do you stop?.  Gotta stop figgeting and go racing sometime.)
#4    1%    (this was the cylinder with the cracked retainer)

Bores looked good.  Crosshatching still somewhat visible and even.   Coated piston tops looked great, NO carbon build-up whatsoever.    It appears that the "Total Seal" rings are doing their job, as most of the "leakage" was coming from the valves/seats.   This is an issue inherent with the 'A' series heads, valve seat shape changes between cold and hot.    At this leak rate, I'm not concerned.

A couple of other points:

A/    100 psi of "unrestricted" air pressure into your engine is probably going to find a way out.    WD-40 in the port tends to "maginify" the appearance of the "leakage".
2/    Leakdown checkers typically use a .040"/.050" restrictor to reduce the volume of flow into the combustion chamber being tested.    Even with the "restriction"   WD-40
       in the port "magnifies" the leakage and possibly the paranoia . . . . . .
d/    I understand "colloquial" diagnosis and solutions.    Some are very clever and effective.    Way back when, I also started with little other than enthusiasm.
       But at this stage of the game, in a blatant move to attempt to retain what sanity I have left, I tend to go the "science" route.    "Data" is my new "idol".    And besides,
       logical thinking is such a refreshing change . . . . . . .    (Thanks Mike, for assembling the thought.)

Mistress Helga says: "Hokay boys, time fur ze talk ees ovair.   Now ees ze time to schpank eet".
I agree.
 :cheers: :cheers: :cheers:
Fordboy

P.S.  midget, notice she said "schpanking" NOT "goggifying" . . . . . . :roll:  :wink:

Doc: My apologies in advance . . . . . .  :-D
Title: Re: Milwaukee Midget
Post by: DaveB on August 04, 2014, 10:03:09 AM
Fordboy, thank you for that brief explanation on fatigue as it applies to engine parts.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 04, 2014, 10:37:46 AM
This rule saved your bacon!  :-D
Title: Re: Milwaukee Midget
Post by: lsrjunkie on August 04, 2014, 10:53:46 AM
Love the video MM! Thank goodness you caught the retainer issue before it caught you.

 :cheers: Looking forward to seeing you on the salt!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2014, 11:22:57 AM
This rule saved your bacon!  :-D

Now if I could just get my prostate to follow that rule . . . . .

F/B
Title: Re: Milwaukee Midget
Post by: JimL on August 04, 2014, 02:53:48 PM
Valve springs and retainers are pretty scary stuff.  Too many people will drop some into a can of solvent, swish them around to clean, and then fail to throw them away.  The surface is hard and edges are often sharp.  You cant even drop them into the same box to store.

Years ago, we had a particular (newly introduced) engine that was breaking valve springs.  This sometimes occurred within a few blocks of driving the brand new car...often just idling at a stoplight.  The culprit was line-feeders (the folks who deliver the parts to assembly line workers.)  They were dumping valve springs into a plastic bin where the assembly tech was picking parts for head build.  Sharp edges at the cut end of the valve springs were making tiny nicks on the coils of springs already in the bin.

That retainer in your pic is a rough looking fellow!  Many stress risers on a deal like that.  If I drop a valve spring on the concrete floor, I feel sad for a moment and then throw it away.

Regarding pit setup for Bonneville, I have given up doing that.  It's just too tiring, in the heat, and if the bike isnt ready to run straight out of tech inspection I am already in trouble.  For the last three years I have found it is much easier to just keep the bike in impound each night, until I am done running.  Everything that would be of any use, is already in the trailer boxes.  Its easy to park the trailer at the back of the pits when the "running days" are done.

Life got in the way of preparing this year, and there was no chance of Speedweek.  I hope you have a fun event with this handsome little car.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2014, 03:23:45 PM

That retainer in your pic is a rough looking fellow!  Many stress risers on a deal like that. 
 

Yes, that's one of the "used" retainers that has been "ridden hard and put away wet".    And as a stock piece, it wasn't very pretty to begin with . . . . .

Now it is permanently "retired" . . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: nickleone on August 04, 2014, 04:28:56 PM
Chris,
Are you going to clean up the scoring on the rocker arm?
The scars could lead to some stress/failure of the rocker.

Nick
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2014, 12:34:46 AM
Chris,
Are you going to clean up the scoring on the rocker arm?
The scars could lead to some stress/failure of the rocker.

Nick

Nick, I wish I had the time.  It looks worse than it actually is, and I do have a spare, so on this one, I'm taking the calculated risk.

My morning started at 6:45 with three hours of drive time, to set up PA for the Waupun Truck-N-Show . . .

http://waupuntrucknshow.com/events.html

More chrome than Sturgis.

Normally they have a lift for me to use, but because I'm insistent on being at Bonneville no later than Friday, I requested they move my install up to Monday instead of Wednesday.  The lift was there, but the guy who runs it wasn't, so I spent most of the day hanging paging horns from the side of an ice rink building and the light towers of a baseball diamond on a fiberglass ladder with aluminum rungs in the rain.

I got home at 9:00 PM this evening.

Fordboy requested I post a pic of the cracked collar.  I'll let him explain what we're looking at, because I'm tired.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5457_zps38590c4c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5457_zps38590c4c.jpg.html)

Oh - Happy Birthday, Jack!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 05, 2014, 02:21:35 AM
Chris,
Are you going to clean up the scoring on the rocker arm?
The scars could lead to some stress/failure of the rocker.

Nick

Yes, that is true.   The bigger problem however, is that the rockers are hard anodized, not just color anodized.   Smoothing off the scoring will remove the hard anodizing and some of the surface strength of the part.   It's a "catch 22", da**ed if you, da**ed if you don't.

Like Chris said: "Time for a calculated risk".     Or like I say: "Time to make a choice, and walk the line".

There isn't a perfect solution in the timeframe available . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 05, 2014, 02:29:22 AM
Chris- thanks for the 'shout'. I sure hope no more "gremlins" appear to you on this outing- go FAST!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 05, 2014, 02:49:52 AM

Fordboy requested I post a pic of the cracked collar.  I'll let him explain what we're looking at, because I'm tired.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5457_zps38590c4c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5457_zps38590c4c.jpg.html)

Oh - Happy Birthday, Jack!


Happy Birthday Jack!    x2      Many happy returns!

What is hard to see on the photo of the broken retainer is the propagation site, very small fatigue cracks at the bottom of the keeper taper.   Most of the rest of the failure is the resulting overstress cracking (Yield) through the center of the part.    At the very top, there is a tiny bit of instantaneous failure (UTS failure) where the part finally separated into 2 pieces.   It is interesting to speculate on the total number of cycles over which this failure occurred.   I'm guessing less than a few hundred, which is a very low number in service . . . . . .

I'm going to see if I can get a photo through a 10 power lens to show more detail, but that probably will not happen until after SpeedWeek.   It is important to note that a better view of the failure at higher magnification might result in a reassessment of the failure process.   Same result, but maybe the crack started in some different location.    This is where a 10x  or 100x view would help.

I'd be more concerned if the plan were to continue to flog the tractor motor into the future . . . . .

BUT, after next week, it's 'Back to the Future' for the 'MM'!!    Well, back to the 1980's at least . . . :roll: . . . .    and that's a warp speed jump from 1930 . . . . .  :wink:

And the tractor motor gets pensioned off to some Formula Junior from the 1950's or 60's, a proper retirement . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: grumm441 on August 05, 2014, 04:53:54 AM
So that's after Goggles breaks it then?
G
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 05, 2014, 07:48:49 AM
So that's after Goggles breaks it then?
G

Grummy,

Possibly . . . . . .

Let's just say I have "some concerns"     :wink:

If you have an Australian equivalent of "Keeping your fingers crossed", I think everyone would appreciate it if you would do it.   Can't hurt, can it?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2014, 09:28:19 AM
So that's after Goggles breaks it then?
G

If it breaks, there will be no finger pointing.
 
This engine is a design that has been stretched well beyond what the engineers had planned for it.  We've mitigated many issues, lived with others, and got stung by a few.

We've discovered where the questions are, and we'll keep tabs on the issues we can keep eyes on, but if it breaks, it's simply going to be a matter of whose turn it was to break on them.

It is what it is - let's see if it's enough.  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2014, 10:23:36 AM
Hey, Mark -

So I'm going through my spares and I find my spare thermostat.

But then I find my other spare thermostat.

 :|

Mark, did you put the thermostat back in the car on Sunday?  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 05, 2014, 11:06:54 AM
Hey, Mark -

So I'm going through my spares and I find my spare thermostat.

But then I find my other spare thermostat.

 :|

Mark, did you put the thermostat back in the car on Sunday?  :roll:

Duuuhhh, NO!!   Didn't see it anywhere, so I guess I forgot it!!    Crap!!

Sorry . . . .
Alzheimersboy
Title: Re: Milwaukee Midget
Post by: manta22 on August 05, 2014, 11:28:25 AM
It looks to me as if there is a second small crack in the right hand part and also maybe some evidence of porosity in the material.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2014, 07:21:57 PM
It looks to me as if there is a second small crack in the right hand part and also maybe some evidence of porosity in the material.

Regards, Neil  Tucson, AZ

Tell you what - I'll bring 'em along.

I intended to offer them up to the Dumpster of the Salt Gods, but Fordboy wants me to keep them as mementos of my good fortune.

I don't know - seems Brit cars are engineered to leave parts behind.

Rumor is that the engine out of the 1954 Austin Healey Streamliner is buried somewhere in Utah . . .

http://www.austinhealey.com.au/bonneville.html

I ain't gonna look for it . . .
Title: Re: Milwaukee Midget
Post by: Stan Back on August 05, 2014, 07:57:27 PM
How in the helll do you find time to source all these obscure postings?  I thought you worked 27 hours a day.  Do you know Mike?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2014, 10:42:05 PM
How in the helll do you find time to source all of these obscure postings?  

Pathetic, isn't it?
I guess I'm a geek.  :cheers:

Oh, and Fordboy, the spare spare thermostat is back where it belongs.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 06, 2014, 06:51:22 AM

Oh, and Fordboy, the spare spare thermostat is back where it belongs.  :wink:


Sorry again about that!!   I guess that's what happens when you let a non-cheese eater work on your race car . . . . . .    :roll:

Let the countdown begin . . . . .                  Best of Luck buddy, wish I could be there . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 07, 2014, 01:07:07 AM
We made Kearney, Nebraska - Ready for some sleep.

Open trailer - seems we can't stop for gas or coffee without talking to somebody about the car.  That's okay - it's looking the best it ever has, and now when they ask "How fast does it go?", I can show them the dash plaque.

No flies on it this year, and I don't have to say, "I don't know".

Mark, you will be missed.

Lunch with Jack - wish I could have been there.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 07, 2014, 07:47:09 AM
Bona fortuna, frater!

We made Kearney, Nebraska - Ready for some sleep.

Lunch with Jack - wish I could have been there.

Jack & I met up at Al's Beef in Tinley Park.   (EZ off & on I 80)

The conversation was as tasty as the beef.     Bona fortuna to you as well Jack!

Many Happy Return roads to all competitors attending SpeedWeek.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 07, 2014, 07:56:00 AM
Chris,

You need to check this out:

Better than GoPro And FREE!     http://www.landracing.com/forum/index.php/topic,14267.msg257672.html#new


Worth the time to look.   See if you have the right phone, because there is more free stuff to the first 25 members of LR.com who sign up.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 08, 2014, 10:45:12 AM
Well . . .

Last night, we stopped in Evanston, Wyoming for coffee/Redbull/provisions.  I had this brilliant idea of pressing on to SLC and staying somewhere closer to Wendover.

We got to Park City, only to find that there's some convention of outdoor retailers in SLC - not a room to be had. 

But the girl at the desk at the Best Western said they had a room in Wendover.

So we rolled into town about 2:00 AM Mountain time, after leaving Kearney at 9:30 AM Central time.

That's a lot of time staring at the windshield.

Kate opted for the late check-out - she's still sleeping.

I took the Midget to the car wash to get the road kill arthropods out of its teeth.

Thank God we brought beer.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 08, 2014, 10:51:44 AM
Whoa, good effort!

Have a decent soak. And some suds :cheers:

See you soon.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 09, 2014, 09:18:14 AM
A bit of frustration, what with the water, but we're making the best of it.

My dad got in yesterday - he was supposed to have rented a Mustang GT, but few rental resources were available in SLC.  At least the Buick is turbocharged.

Sometimes boredom can work to your advantage.  The tech guys were bored, so they went out looking for cars to tech.  I just happened to be hanging out by the FlatCad team, who were getting inspected, and I said, "Let's get this behind us."

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Bonnie2014/IMG_0024_zps475c2364.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Bonnie2014/IMG_0024_zps475c2364.jpg.html)

4-Barrel Mike on the camera here.

They were only teching cars that had been through tech once before - no new cars - but I'm grateful to have this behind us.  I expect when things do start happening, it's a line I'm not going to want to be standing in.
Title: Re: Milwaukee Midget
Post by: tauruck on August 09, 2014, 09:20:58 AM
Great Chris. :cheers:

I'm enjoying all the photos. It's as close to a tour I'll get.

I hope all the guys get to run.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 09, 2014, 09:26:23 AM
It's still a wait-and-see, but the short courses are drying nicely, which is good news for velocity challenged cars such as mine.  Worse case scenario, Doc's on his way, I've got a Telecaster for him, I brought my Les Paul, and Wayno's got a case full of harmonicas.

We'll just sing the blues . . .
Title: Re: Milwaukee Midget
Post by: Rob on August 09, 2014, 11:18:04 AM
It's cancelled Chris :(  Not sure where to from here for us.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 09, 2014, 04:38:54 PM
CANCELLED!!

DA**!!


On the good news front:

Leinies  Oktoberfest on sale today!!!

Guess I'll have 1or 2 or ?   I'll try not to cry into it . . . . .

DA**!!
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on August 09, 2014, 07:10:54 PM
Sorry to hear Chris, swing through the Black Hills and I will buy the Beer and killer Pizza! :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 09, 2014, 07:28:38 PM
Chris:  In case we don't get together before you leave (this is typed after us deciding not to eat supper with the two of you)  how 'bout considering our route towards Wisconsin - if only for the different scenery and a bunch less traffic?  I80 gets crowded and all you get to see is corn on the left and soy beans on the right, with the occasional sunflower field for the sake of Farmer Jones being different.

We come across I-94/I90 through Fargo and then start dropping down into mid-Minnesota - before we turn left and go up to Duluth.  You could follow 94 to the cities and then head due east.  To get to 90/94 you go north from SLC and right close to Yellowstone to Bozeman - and then turn right and you're on the way.

It's about 20 miles farther for us that way - and yet an hour or so quicker and lots less traffic headaches.  You also get to miss Little American on our chosen route - and that's worth quite a bit right there. :roll:

However you decide to drive home - drive safely and make plans to get back here to gt the record that you missed your shot at this time around.  Best wishes - and see you around Labor Day when you're way up north.

Nancy & Jon
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on August 09, 2014, 07:32:33 PM
Thank You Slim and Nancy for all you do for us. Wish you good travels home.

John
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 09, 2014, 10:54:36 PM
Chris:

Sorry to hear.

Travel safe.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2014, 02:54:50 PM
I'm in the midst of a decision. 

I have the opportunity to leave the Midget, the trailer and the Dodge in Utah, fly home, fly back and pick it up for WOS.

I could be facing the same hydro-issue in 4 weeks that we're facing today, and I'd be out the cost of air fare.

Conversely, I can take it home and jump right into the new engine project without the headache of having the tear the whole car apart for a clean-up, sell a fresh, recently dynoed Formula Jr. engine and recoup enough cash to get a solid start on the new K series.

I'm waiting to hear back from my employees as to their work availability in September.

World Finals is out.

Title: Re: Milwaukee Midget
Post by: manta22 on August 10, 2014, 03:08:06 PM
Chris;

I'm sorry to have missed you in Wendover. Tough call on the Midget.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 10, 2014, 03:51:59 PM
GIVE THE GRENADE (the little engine that should) A CHANCE!

Mike
Title: Re: Milwaukee Midget
Post by: salt27 on August 10, 2014, 03:53:15 PM
what's the difference in cost between towing home and flying?

You know you need to run that little motor or face wondering how it would have performed for eternity along with the rest of us.

 Don   :roll:
Title: Re: Milwaukee Midget
Post by: manta22 on August 10, 2014, 03:56:11 PM
I agree with Don. As the wounded bank robber said to Dirty Harry "I gots to know!"

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Plan B on August 10, 2014, 04:21:31 PM
Chris - PM sent
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 10, 2014, 05:19:28 PM
...or you could fly home with Kate and then ride back out there with me.  Nancy stays home for the rest of the season, and right now we're heading home in the truck with the trailer behind us.  I'll drive the truck back out there for WoS/Shootout, and to have a spare driver wouldn't hurt my feelings.  Think about that and we'll talk again.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 10, 2014, 06:46:40 PM
I'm in the midst of a decision. 

I have the opportunity to leave the Midget, the trailer and the Dodge in Utah, fly home, fly back and pick it up for WOS.

I could be facing the same hydro-issue in 4 weeks that we're facing today, and I'd be out the cost of air fare.

Conversely, I can take it home and jump right into the new engine project without the headache of having the tear the whole car apart for a clean-up, sell a fresh, recently dynoed Formula Jr. engine and recoup enough cash to get a solid start on the new K series.

I'm waiting to hear back from my employees as to their work availability in September.

World Finals is out.

midget,

As I see it, dimly through a celebratory Leinies' induced fog, the real questions are:

A/   Are you willing to delay a chance at breaking the Fiat's record until SpeedWeek 2016?

2/   If you run at WOS and get the record, even if only for 15 minutes or a day, YOU will still be the MG aficionado who broke through . . . . . . and a celebration is in order.

d/   If you run at WOS and fall short, even by .1 mph, YOU will know you gave it your best shot . . . . . .  something I know you will be OK with, because there is a backup
      plan.

z/   Running the 'Grenade' for another 30 minutes (maximum?) @ WOS can NOT possibly devalue the engine as a Formula Junior powerplant.   There is a certain risk
      everytime a racing engine runs, but, you knew that already, right?

Seems clear to me, but I'm looking through the bottom of a Leinie's bottle . . . . .
 :cheers: :cheers: :cheers:
Fordboy

Think I'll have another "dog beer" . . . . . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 10, 2014, 07:37:18 PM
I'm with Fordboy but then again those of us who build and set up race cars for others are used to spending other peoples' money. We look forward to your decision Chris and at the same time we hope we're cheering you on a little later this year.  :cheers: :cheers: :cheers: (You deserve the beers.)

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2014, 10:33:18 PM
Okay, the die is cast.

The Dodge, the trailer and the Midget are going to spend the rest of August in Utah.  I'm flying into Denver on the 5th, Nick and I will take his pickup to Utah, and we'll make a show of it at WOS.

Or, if it's still wet, head back to Boulder and get drunk.
Title: Re: Milwaukee Midget
Post by: manta22 on August 10, 2014, 10:34:59 PM
It is always wise to have a contingency plan....  :cheers:


Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2014, 10:36:12 PM
It is always wise to have a contingency plan....  :cheers:


Regards, Neil  Tucson, AZ

Yeah, but I don't dare leave the liquor with Wayno . . .
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 10, 2014, 10:52:54 PM
Chris:

Great plan, those of us that have no sweat equity in your project at all but after reading 258 pages of build diary feel we all want to see the Midg. take the record.

Safe travels,

BR
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on August 10, 2014, 11:17:14 PM
Even us Abarth racers are hoping you get the record :cheers:

John
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 11, 2014, 01:26:37 AM
Yep, what Johnboy said... the members of the Old Fiat Abarth Racing Teams are cheering for you
 :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on August 11, 2014, 06:57:13 AM
Okay, the die is cast.

The Dodge, the trailer and the Midget are going to spend the rest of August in Utah.  I'm flying into Denver on the 5th, Nick and I will take his pickup to Utah, and we'll make a show of it at WOS.

Or, if it's still wet, head back to Boulder and get drunk.

This is GREAT news for me as Lynda and I will be at WoS!

Can't wait to see the Grenade get the record!

See you on the salt,
Gregg
Title: Re: Milwaukee Midget
Post by: Ron Gibson on August 11, 2014, 09:40:40 AM
What Stainless said. :cheers: :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 12, 2014, 11:45:03 AM
Contact Star Fleet Command at the earliest opportunity upon your return to "BeerHaven" . . . . .

Admiral Kirk
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 13, 2014, 12:19:46 AM
Contact Star Fleet Command at the earliest opportunity upon your return to "BeerHaven" . . . . .

Admiral Kirk

Admiral -

We're 14 parsecs out, my first mate has drunk her weight in Romulan Ale, audio communication devices are down to 20% power, and despite strict adherence to the prime directive, it appears as though the aliens have become Packer Fans.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/melbournemuenster_zps4f86ff35.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/melbournemuenster_zps4f86ff35.jpg.html)

Will initiate audio communication on stardate 308383.6529363268

Captain Chrispy
Commander
the Midget
BMC996IGT
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 13, 2014, 11:55:57 PM
Rain?  I had so much fun, the racing might have been a distraction.

Go figure.

Locked and loaded for WOS.

Let's try it again.  :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on August 16, 2014, 04:16:16 AM
Grommit, let's have a cheese holiday
G
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 16, 2014, 09:27:11 AM
Cracking toast, Grummit. You were missed. Wayno
Title: Re: Milwaukee Midget
Post by: gas pumper on August 16, 2014, 12:32:45 PM
Rain?  I had so much fun, the racing might have been a distraction.

Go figure.

Locked and loaded for WOS.

Let's try it again.  :cheers:


Same here for the 608!  The best Bonneville ever with only not accomplishing the racing part.
We decided to leave the race trailer in UT. But than the car owner decided that we got burned with that last year. And we turned around in Cheyanne and went back to get the trailer. So 4 trips across Wyoming for this trip! But the more you travel there the more you see.!! Check out the Ames Memorial some time. And the Virginian Hotel in Medicine Bow.
Frank
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 16, 2014, 10:26:15 PM
Chris:

Did you know that the Midget is in Huntimer Photography's newest Bonneville Calendar?  Not a feature car, but...

http://bonneville-calendar.com/Bonneville-Calendar.com/Calendar.html#7 (http://bonneville-calendar.com/Bonneville-Calendar.com/Calendar.html#7)  Feb 2015

I got mine from Mayor Mike at CarQuest.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2014, 01:24:47 AM
Chris:

Did you know that the Midget is in Huntimer Photography's newest Bonneville Calendar?  Not a feature car, but...

http://bonneville-calendar.com/Bonneville-Calendar.com/Calendar.html#7 (http://bonneville-calendar.com/Bonneville-Calendar.com/Calendar.html#7)  Feb 2015

I got mine from Mayor Mike at CarQuest.

Mike

SHAZZAAAM!

Looks like my Christmas shopping is done.

How do I order a half dozen?

Thanks, Mike!

Chris
Title: Re: Milwaukee Midget
Post by: desotoman on August 17, 2014, 01:33:28 AM

SHAZZAAAM!

Looks like my Christmas shopping is done.

How do I order a half dozen?

Thanks, Mike!

Chris



How and or where to get the new calendar
 

    1.You should be able to order from this web site with this link

    2.You can give me a call at 909.213.0679 for any orders over 1

    3.You can find us on the salt, we will have a booth in the vendor area

    4.You can stop by one of our vendor on the salt
    A. The SCTA (BNI) sales trailer
    B. The ERC fuel trailer
    C. The Texaco Truck Stop at the off ramp
    D. The Car Quest Auto Parts Store
    E. And were stay,, The KOA campground front desk

Hope this helps,

Tom G.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 17, 2014, 01:45:58 AM
Mayor Mike also has posters and t-shirts supporting the museum.    :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 17, 2014, 10:06:38 AM
Nancy says that at the SCTA sales trailer this past week or two -- they didn't have the Huntimer calendars.  I guess he never showed up with his supply of them.  I like getting one each year to hang on the wall 'tween dining area and kitchen -- so I can see it every time I walk around in the house.  Gotta get another son - this one is done at the end of August.  There's almost always a car (cars only, dang it) that I recognise and know well - and the MM will be fine for this house.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 17, 2014, 11:14:30 AM
Nancy says that at the SCTA sales trailer this past week or two -- they didn't have the Huntimer calendars.  I guess he never showed up with his supply of them.  I like getting one each year to hang on the wall 'tween dining area and kitchen -- so I can see it every time I walk around in the house.  Gotta get another son - this one is done at the end of August.  There's almost always a car (cars only, dang it) that I recognise and know well - and the MM will be fine for this house.

 :?  :?  :?  :-o  :-o  :-o  :evil:  :evil:  :evil:  :-D  :-D  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 17, 2014, 11:15:35 AM
What I meant to say, Mr. Smarty Pants, is that I've got to get another calendar.  Smart-Acura.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 17, 2014, 11:17:51 AM
Sorry, REALLY couldn't help myself!  :-D  :-D  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2014, 08:32:21 AM
Chris:

Did you know that the Midget is in Huntimer Photography's newest Bonneville Calendar?  Not a feature car, but...

http://bonneville-calendar.com/Bonneville-Calendar.com/Calendar.html#7 (http://bonneville-calendar.com/Bonneville-Calendar.com/Calendar.html#7)  Feb 2015

I got mine from Mayor Mike at CarQuest.

Mike

midget,

On a calendar, naked . . . . . . .

Your mom must be proud!!

 :roll: :roll: :evil: :evil:
F/B
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 18, 2014, 02:48:12 PM
Funny things, coincidences.  Yesterday youse guys were talking about the Huntimer calendars, and Nancy was telling me that lots of folks at the Bend sales trailer a couple of weeks ago asked for them - - and now I get a note from Tony Huntimer asking if he could maybe exchange some calendars for a bit of advertising them here on landracing.com.

As you might imagine -- it didn't take long for me to explain that since the calendar on the wall at home is just about expired that I'd be happy to work with him.  I don't have his response yet, but I hope it'll work out that you can get Huntimer calendars here through the site, and maybe not just buy them - but also have a chance to get them as "premium gifts" for donations or as prizes for a contest or two.

He and I will mull it over for a day or two, but if you want one and haven't got it yet -- keep landracing.com in mind as a source.  No, I don't know if he'll be at WoS or WF to sell his stuff.

Stay tuned.
Title: Re: Milwaukee Midget
Post by: jacksoni on August 18, 2014, 03:41:52 PM
Funny things, coincidences.  Yesterday youse guys were talking about the Huntimer calendars, and Nancy was telling me that lots of folks at the Bend sales trailer a couple of weeks ago asked for them - - and now I get a note from Tony Huntimer asking if he could maybe exchange some calendars for a bit of advertising them here on landracing.com.

As you might imagine -- it didn't take long for me to explain that since the calendar on the wall at home is just about expired that I'd be happy to work with him.  I don't have his response yet, but I hope it'll work out that you can get Huntimer calendars here through the site, and maybe not just buy them - but also have a chance to get them as "premium gifts" for donations or as prizes for a contest or two.

He and I will mull it over for a day or two, but if you want one and haven't got it yet -- keep landracing.com in mind as a source.  No, I don't know if he'll be at WoS or WF to sell his stuff.

Stay tuned.

Sign me up for one, whatever you work out. My car was in one couple years ago. :)
Title: Re: Milwaukee Midget
Post by: typo41 on August 18, 2014, 04:57:22 PM
Hi guys,,
And gals,,,
Just a quick reply, cause I am at my day job and noone is looking.
We had some issues with SCTA, imagine, and its not pretty.
Chick and I are planning to be at World, but we would like to bring our roadster to make a pass down the salt. And to get some pictures of land speed, guess next year we will have to change the name of the calendar!
So Slim and I will work out something for you all.
Tony Huntimer
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 27, 2014, 11:54:44 PM
So I get this call from Salina from Wayno, and the bright, young fellow - who will remain nameless, but is the chap who will be wiring Wayno's tank - is looking under the hood of the Midget, and asks -

"So do you have a diode on that alternator?  I can't figure out how it's wired."

I explained to him that there was no alternator, and that what he was looking at was the water pump motor.

 :roll:

My conclusion is that they found the Templeton Rye I had stashed in the trunk . . .   :|

I hope they don't get too ambitious . . . with all the Flathead pieces lying around the Rodge Mahal, I might have to petition to run XF/MS . . .
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 28, 2014, 10:30:44 AM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2014, 10:32:06 AM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

Bring glasses and ice!  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on August 28, 2014, 11:52:20 AM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

They been usin the off limits stuff in da smoker :mrgreen:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 28, 2014, 11:58:56 AM
Goggles:  Head home, quick!  You're starting to sound like a local. :evil:
Title: Re: Milwaukee Midget
Post by: Ron Gibson on August 28, 2014, 12:15:11 PM
My car was in Tony's calender a couple years ago. I contacted Tony about if he had pictures other than that used in the calender. He emailed me what he had and I purchased some from him (great shots).
Now back to regular programming.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2014, 12:19:58 PM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

They been usin the off limits stuff in da smoker :mrgreen:

Ha ha ha ha ha - you said "off limits" with respect to Wayno.

I heard he's got the Midget up on Craig's list.

Better not actually sell it - I'll make him keep the Dodge.

As to the smoker, any refrigerator that one can use to cook ribs has to have been made by Lucas.

Mmmm - the sweet overtones of mesquite, barrel aged rye and smoked bakelite.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2014, 07:25:17 PM
Okay, things are looking good for World of Speed.

This is going to be a seek-and-destroy mission.

Most of you know that the Midget and the tow car are sitting in Dick Cheney’s former undisclosed location, aka the Rodge Mahal.  I’m catching a flight to Denver on Friday, Nick’s picking me up at the airport at 7:00 AM.  Yeah, I booked a flight out of Madison, Wisconsin that leaves at 5:45, and gets me into Denver at sunrise, leaving a whole day to get to Salina, and then Wendover.

The biggest regret about the rain-out was that we were putting Dr. Goggles behind the wheel.  I intended to just take care of the technical aspects and observe, and give a good friend an opportunity to hold records on two continents.  Of course, there was the ulterior motive of putting him in a Pommy car, taking pictures of him, and mocking him in front of his buddies in Oz, but sometimes plans just don’t work out as they should.

The best news is that Fordboy’s going to meet us at WOS.  Between Nick’s expertise at logistics, Fordboy’s understanding of race cars, and a straight, dry course, this will clearly be the best, last opportunity for the Midget with the A-motor.

Kate’s going to be in absentia – she simply can’t get away from work again this summer – she’ll be missed, but I go with her blessing.

I got a call from Bud McManus earlier today, and he informs me that the meet is a go, and the courses are drying out nicely.

This will be my last time running the Midget on the salt until 2016, when the K-motor should be ready.

So like a game of Texas Hold ‘em, I’m all in.

And I don’t want to see a “river” card . . .  
Title: Re: Milwaukee Midget
Post by: manta22 on August 30, 2014, 07:37:05 PM
Best of luck, Chris.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: grumm441 on August 30, 2014, 08:02:14 PM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

Is that stuff even legal in Utah?
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2014, 08:06:13 PM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

Is that stuff even legal in Utah?
G

I'm not sure, but I've been told it's best to hide it from your wives . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 30, 2014, 08:10:00 PM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

Is that stuff even legal in Utah?
G

I'm not sure, but I've been told it's best to hide it from your wives . . .
All of 'em?  :-o       :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2014, 08:18:33 PM
Chris... don't post where you left the Menomonee Valley Rye... let 'em drink the commonly available stuff  :-D
See you there

Is that stuff even legal in Utah?
G

I'm not sure, but I've been told it's best to hide it from your wives . . .
All of 'em?  :-o       :cheers: Wayno

I realize that makes a lot of extra work for you, Wayno - sorry 'bout that . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 06, 2014, 02:34:20 PM
Give  me information, back home, need information.......................
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 06, 2014, 02:44:51 PM
yes, we've got everything crossed here!

Go Chris!   :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on September 06, 2014, 06:35:03 PM
Going to impound, 126+, OH YAH.   :cheers:
Title: Re: Milwaukee Midget
Post by: jpm49c on September 06, 2014, 06:37:39 PM
Think it was 126.684
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 06, 2014, 06:39:10 PM
Yep. I missed it on the live feed, but got a phone call from another night owl!

One more run Chris and it's yours, well done!!  :cheers:

(Oh and thanks Paul!)
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 06, 2014, 07:12:49 PM
:cheers: Hurrah!   :cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 06, 2014, 07:20:00 PM

Fantastic, congrats Chris. Go fast and be safe tomorrow.

BR
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 06, 2014, 07:56:51 PM
I just put this in the Streaming audio thread but you'll enjoy seeing it, too.

How long have we all waited to see Chris chatting with Dan Warner?
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 06, 2014, 08:05:42 PM
Way to go Chris!   :-D :-D :-D :-D :-D :cheers: :cheers: :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: manta22 on September 06, 2014, 08:27:30 PM
Great run!  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: SaltPeter on September 06, 2014, 09:26:21 PM
Fantastic  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Podunk on September 06, 2014, 09:29:28 PM
Chris,
Good luck tomorrow.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 06, 2014, 10:26:01 PM
Everybody - THANK YOU!

Fordboy, Nick and I are heading out for steaks.

We'll see what tomorrow brings, but I'm looking at timing slip I didn't dare dream possible. 

I don't yet have the record, it's not a shoe in, but today, I can confidently repeat myself -


The Midget may not take the record, but when this car hits the salt, know that I will have done everything in my power to have built the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt.

Period.

Cheers!

 :cheers: 


That's where we're at.

And I'm hungry.
Title: Re: Milwaukee Midget
Post by: generatorshovel on September 06, 2014, 10:36:12 PM
Don't eat too much Chris, ya don't need any handicap tomorrow,,
GO MIDGET !
Title: Re: Milwaukee Midget
Post by: Geo on September 06, 2014, 10:47:49 PM
Congratulations! Best of luck tomorrow.  Way to go Fordboy!   :cheers: :cheers:

Geo
Title: Re: Milwaukee Midget
Post by: 38flattie on September 06, 2014, 11:06:01 PM
Awesome job, Chris and Mark! Good luck tomorrow!
Title: Re: Milwaukee Midget
Post by: gkabbt on September 06, 2014, 11:57:28 PM
126 and change!!!!! HOW EFFING COOL :cheers:  :cheers:  :cheers:

Got plenty of pics of the ecstatic Midget Gang in impound. It's at the end of my Google Plus link:

https://plus.google.com/photos/115248360774022016668/albums/6056158687833400545

Tomorrow is going to be EXTRA special!

Gregg




Title: Re: Milwaukee Midget
Post by: Kiwi Paul on September 07, 2014, 12:09:50 AM
Fantastic....Go Get`em Mr Conrad.... :-D
Title: Re: Milwaukee Midget
Post by: Finallygotit on September 07, 2014, 12:11:05 AM
Goooooooooooooooooo midgerooski!!!!!!! :cheers:

WOO-HOO!!!!  :-D
Title: Re: Milwaukee Midget
Post by: tauruck on September 07, 2014, 01:02:44 AM
Well done Chris.
You put in a lot of hard graft and it paid off.
So happy for you, Fordboy and Nick.  :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 07, 2014, 01:32:41 AM
Ahhhhhhh, now you're getting to drink the brew, just don't drink the bathwater or the kool-aid til tmw night......

Top work .

Do it easy tomorrow, you only need 118, check it over and then ring it's f****** neck.
Title: Re: Milwaukee Midget
Post by: FNQ on September 07, 2014, 01:41:31 AM
GO you good things....  i love it when a plan comes together... perhaps the A team , were really the a series team ....
Title: Re: Milwaukee Midget
Post by: Rob on September 07, 2014, 03:43:53 AM
Go get 'em Chris,

Sorry we didn't get to see you do it but no matter, just get on it!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: jacksoni on September 07, 2014, 07:58:32 AM
Hot Diggitey Dodge!!!! Bring it home! :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 07, 2014, 10:37:52 AM
Midget on the course waiting..... waiting

118.394 ? is it enough?

Aaaaargh....

Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 07, 2014, 10:39:05 AM
Yahooo! 121.779!  :-D :-D

I heard Glen say take it to impound!
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 07, 2014, 10:41:04 AM
Correction 122 and change!

Big Congrats Chris, Nick and Fordboy I'm really pleased for you all!  :cheers: :cheers:

Persistence Pays Dividends!!  :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 07, 2014, 10:44:46 AM
Waaahey!

Dunno the figures but he got it

Congratulations Chris, you deserve every bit of it.
Title: Re: Milwaukee Midget
Post by: salt27 on September 07, 2014, 10:45:32 AM
So glad Chris didn't give up on the Grenade, congratulations.    :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: charlie101 on September 07, 2014, 10:46:53 AM
Very well earned!  :-D
Title: Re: Milwaukee Midget
Post by: Gary Perkinson on September 07, 2014, 10:53:21 AM
Congrats, Chris!  :-D
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 07, 2014, 11:00:14 AM
(http://ourdollcommunity.com/forum/chat/img/emoticons/fireworks.gif)(http://ourdollcommunity.com/forum/chat/img/emoticons/fireworks.gif)(http://ourdollcommunity.com/forum/chat/img/emoticons/fireworks.gif)(http://ourdollcommunity.com/forum/chat/img/emoticons/fireworks.gif)

Grenade: the little engine that could!

 :cheers:  :cheers:

Way to go, Chris!

Mike
Title: Re: Milwaukee Midget
Post by: Plan B on September 07, 2014, 11:09:44 AM

He sets records the old fashioned way ----- he EARNS them!

Well done!
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 07, 2014, 11:12:48 AM
Pork Pie just stopped in for a minute - and reported that Chris said that he "was all over the place" while driving through the mile.  I've noticed that the higher powered vehicles have been having lots of wheelspin and speeds have been pretty much universally down (although that could just be morning air).  But it doesn't matter how far things are slow this morning -- Chris is in Impound again! :cheers: :cheers:

Sure hope the motor is legal and the body panels are all the right shape :evil:

Later - -
Title: Re: Milwaukee Midget
Post by: 38flattie on September 07, 2014, 11:43:52 AM
Way to go guys! I'm thrilled for you!
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on September 07, 2014, 11:45:47 AM
Well? Did The Mayor sign off on a Record? Is there more in that English Iron Lump? What does Old Speckled Hen taste like in the morning? Inquiring minds want to know...... :-D
Title: Re: Milwaukee Midget
Post by: RichFox on September 07, 2014, 11:55:29 AM
Well done. It's fun for everyone who has been following this thread. Thanks for the ride.
Title: Re: Milwaukee Midget
Post by: Finallygotit on September 07, 2014, 12:57:55 PM
YES!!!!!!!

Cheers!!  :cheers:

(http://i155.photobucket.com/albums/s292/dstgeorge/GoodStuff.jpg)
Title: Re: Milwaukee Midget
Post by: hotschue on September 07, 2014, 01:05:04 PM
Well done Chris!!!
Title: Re: Milwaukee Midget
Post by: jacksoni on September 07, 2014, 01:10:53 PM
Congrats Chris. So, 126 last night, 118 this am. The old run faster late in the "heat" than in the morning good air. Requalify this afternoon and then consult the guru's about what you are going to do to back it up. Granted lot of factors  but likely mixture only one you might be able to control. Go for it. Best of luck.  :-D
Title: Re: Milwaukee Midget
Post by: manta22 on September 07, 2014, 01:41:36 PM
Chris;

Se what you can do when you "Endeavor to persevere"?   :-D   :cheers: :cheers: :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 07, 2014, 02:26:42 PM
Great job Chris and all involved.

It only took you 288 pages of build diary to get a record!

BR
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 07, 2014, 02:34:37 PM
The big pay off Chris, good for you. :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 07, 2014, 02:40:05 PM
Well EARNED Chris! Congratulations.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 07, 2014, 03:35:12 PM
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSC_0387.jpg)

Man someday you are gonna have to frame that timeslip right next to your record timeslip.

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: SaltPeter on September 07, 2014, 05:52:43 PM
Congratulations Chris  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: grumm441 on September 07, 2014, 06:00:21 PM
Nice one Chris  :cheers: :cheers: :cheers:
G
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 07, 2014, 06:08:44 PM
Chris will never be able to get his helmet on again!  :-o :-D

100+ mph improvement! Everyone who has followed this build is equally ecstatic!  :cheers: :cheers: :cheers:

Title: Re: Milwaukee Midget
Post by: Rob on September 07, 2014, 06:25:08 PM
Well done Chris and team, go out and raise the bar once you're record is ratified!!

Cheers,
Rob
Title: Re: Milwaukee Midget
Post by: FNQ on September 07, 2014, 06:30:06 PM
Congratulations Chris, Mark, all the team, all the supporters.
Chris your willingness to put yourself on the line to criticism, banter, suggestions without a shred of defensiveness or justification was truly remarkable. A great build thread, that unfortunately i came onto very late in the piece, but fortunately for me, i still got to enjoy .
Mark, your data driven approach was ruthless and the haulmark of a true professional. Planning to wring the last bit of power out of that head, cam, inlet and exhaust big air pump was sensational.
To all involved, seriously good engineering and execution but above all seriously good comaraderie and fun.. Well done and well deserved.. Cheers D
Title: Re: Milwaukee Midget
Post by: Rob on September 07, 2014, 10:27:05 PM
It's official! 

996 milwaukee midget i/gt 122.539
Title: Re: Milwaukee Midget
Post by: manta22 on September 07, 2014, 10:43:18 PM
Good going Chris! The Midget did it!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: gkabbt on September 07, 2014, 10:51:03 PM
As I just posted in my WoS Picture Post, seeing Chris and Steve get their records was THE VERY BEST part of my being here!
Congrats to Chris, Mark and Nick!  This is for you 3 guys  :cheers:  :cheers:  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: Harold Bettes on September 08, 2014, 01:28:47 AM
Mr Midget and Crew,

You guys must have had a great time. You certainly had great results. Data driven decisions generally overcome voodoo and killing chickens at midnight so you guys did good. Real good. Showed the Brits how it can be done. :-D

Congratulations as you hoist a few! :cheers: :cheers: :cheers:

How did you keep Mark from trying to fish in the water holes? :-o

Regards to you all,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: Podunk on September 08, 2014, 07:37:56 AM
Chris, Sparky & me want to know if you get a British Green hat.
Terry
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 08, 2014, 07:39:09 AM
WOW!!

Lots of folks have been sending me congratulations and thanks, and I couldn't be more grateful, or more satisfied with the result.

But the truth is:  It is always a team effort.  Always has been that way in racing, always will be.  Just the way it is.

So, once more, I'm gonna tilt my head and do a brain dump.  Please indulge me yet one more time . . . . . .

Thank you to everyone who has touched this project, but especially to:

Chris, for vision.  The Sconnie Nation beer swiller, when you first talked to me about this project, I thought: Good luck with that!!  I blame the beer . . .
Kate, for unconditional support and understanding.  Chris, like me, lucked out in the marriage dept.
Nick, for all the hard work in a brutal & desolate environment.  I'm not sure you realize just how special the accomplishment is.  It would not have been possible without your help . . . . .
Mel @ C&S, not just for precision machine work, but for patience with fools who don't race Chevy V-8's . . . .
Tom @ T&T, for allowing interlopers onto your dyno and flow bench.  Yeah, we know its' a starter motor for a big-block . . . . .
Dema, who IS Elgin Cams, for always producing what is required, regardless of how weird it gets.
Bill, Will & Dave @ APEX, for the use of your machine shop.  Thanks Bill.
Mike @ Deerfield, for precision dyno adaptors and for knowing what it's like to race a weirdsmobile . . . . . .
Jim @ PPD, for the loan of rare vintage parts and other support.  Yeah, Minis are weird too, you're in our "club" . . . .
Harold, for introducing me to the right people all those years ago . . . . .
Peter, for the good recommendation on a serious team . . . . .
Randy, RIP buddy.  Thanks for letting me run with the ball, my way . . .  If I had known what was going to happen . . . well, who knows?

and finally,
Karen, for putting up with yours truly for 45 years, Sainthood, for sure . . .  at least . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 08, 2014, 08:06:46 AM
Mark and Chris, Concratulations on a job well done...tried to hunt you guys down after racing yesterday, no joy, please stop by the Bockscar in the long course line, I have some celebratory stuff for you guys
 :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Freud on September 08, 2014, 08:54:50 AM
Success backed up with total modesty.

A team effort for sure but this success will just lead to

onward and upward. We'll see then again.

FREUD
Title: Re: Milwaukee Midget
Post by: lsrjunkie on September 08, 2014, 09:30:52 AM
Congrats Chris! Very happy for you and everyone else involved!  :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on September 08, 2014, 06:09:24 PM
I am so happy and pleased!

Too bad James couldn't have been a part of it.

Waiting for you full report on landracing,
I'm proud to know you and am sharing your delight in your well-earned accomplishment.

Stan
Title: Re: Milwaukee Midget
Post by: Freud on September 08, 2014, 06:17:21 PM
Stan Bac
k, the dick head didn't let his wife come.

Records are one thing but I wanted to see Katy.

He denied her this trip.

Now  Goggles, that's a different deal.

He would likely have been talking to someone and

have missed the tailwind.

He chose guitars over Hot Rod records.

He possibly have been homesick.

FREUD

Title: Re: Milwaukee Midget
Post by: desotoman on September 08, 2014, 10:06:09 PM
Congratulations Chris and crew. Job well done.

Tom G.
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 08, 2014, 10:35:34 PM
Congrats Chris, hard won battle. Btw that #1 spark plug wire double as your torque limiter. Looks banjo string tight. :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Koncretekid on September 09, 2014, 12:03:53 AM
Congratulations, Chris!  You deserved it!
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 09, 2014, 12:44:20 AM
Thank you - everyone.

Bugged out before getting to talk with everyone.  Limited sleep, minimal pit and a disorganized, way-too-small tow vehicle led to the decision to grab and go.


Mark and I just got to Kearny, Nebraska - will push home tomorrow.

It still hasn't sunk in.

Let me put together a recap when I get to Beerhaven.


Wayno pointed out, "It's Family".

You folks are the finest family of non relatives I've ever been associated with.

Thank you for seeing us through the ups, downs, brilliance, bullshite, beer, banter and baloney.

It's only started - Mark and I have been discussing the new engine for about 300 miles.
Title: Re: Milwaukee Midget
Post by: wobblywalrus on September 09, 2014, 12:49:40 AM
Nice job.  That was a big increase in speed from the last time out.  That detailed work is paying off.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 09, 2014, 05:49:28 AM
Stan Back,
the dick head didn't let his wife come.

Records are one thing but I wanted to see Katy.

He denied her this trip.

Now  Goggles, that's a different deal.

He would likely have been talking to someone and

have missed the tailwind.

He chose guitars over Hot Rod records.

He possibly have been homesick.

FREUD.......

That Oregon rain has gotten into your ears and shorted out yer thinkin circuits.........

Title: Re: Milwaukee Midget
Post by: SPARKY on September 09, 2014, 06:39:56 AM
Terry and I saw Rob and crew at their two sites yesterday  will return visit today     :cheers: :cheers: :cheers: wish we could have seen it!!!
Title: Re: Milwaukee Midget
Post by: lsrjunkie on September 09, 2014, 09:43:45 AM
 :cheers: Congratulations Chris!  :cheers:

Way to close out your season in the best possible way ever! Can't wait to see what you have up your sleeve for the Midget in the next couple of years.
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 09, 2014, 11:46:06 AM
This project started in 2008 if you can believe we wasted that much time on this poor bastard.  :evil:

Chris started with more than the average guy when he started this build. In other words, about 5% of what he needed.

The net result was 22 MPH.

Stir in Mark and thousands of posts of advice from this gnarly crowd and BAZINGA!

Next time a newby chimes in we need to direct him here and tell him to come back after he has read the whole thing, redesigned his entire program because of it, and has gained a whole lot of respect for the Grenade.

Tell me YOU didn't learn something from all of this. I sure as hell did.

Chris! You da man!
Title: Re: Milwaukee Midget
Post by: gas pumper on September 09, 2014, 12:58:59 PM
Dean +2...

What a great adventure it has been.   

Congratulations Chris!!

we need a like button here too!
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 09, 2014, 01:18:00 PM
landracing.com "like" button --->  :cheers:

Mike  :mrgreen:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 09, 2014, 01:19:27 PM
This project started in 2008 if you can believe we wasted that much time on this poor bastard.  :evil:

Chris started with more than the average guy when he started this build. In other words, about 5% of what he needed.

The net result was 22 MPH.

Stir in Mark and thousands of posts of advice from this gnarly crowd and BAZINGA!

Next time a newby chimes in we need to direct him here and tell him to come back after he has read the whole thing, redesigned his entire program because of it, and has gained a whole lot of respect for the Grenade.

Tell me YOU didn't learn something from all of this. I sure as hell did.

Chris! You da man!


I did too, I want a car I can turn upside down, set it on the cage and work on the chassis! Darn the rotisserie  stuff.

Thanks for bringing the Midget Record back to the US! And in style I should say.

BR
Title: Re: Milwaukee Midget
Post by: gas pumper on September 09, 2014, 02:02:51 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: Finallygotit on September 09, 2014, 03:15:54 PM
(http://i155.photobucket.com/albums/s292/dstgeorge/Thumbsup_zpsdaa047a4.jpg)
Title: Re: Milwaukee Midget
Post by: gkabbt on September 09, 2014, 04:58:10 PM
landracing.com "like" button --->  :cheers:

Mike  :mrgreen:

GREAT ONE Mike! ROTFLMFAO!   So apropos for this crowd!  :-D  :-D  :-D
:cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 10, 2014, 02:30:19 PM
Rambling musings from a Bonneville virgin . . . . . . .

Followers of MM's build diary might recall that the previous best run for the "Milwaukee Midget" was 118.693 mph.  This year's new "Best Run" was 126.684 mph

So during the 1600 miles and 21 hours crammed into the "Dodge" (masquerading as a tow vehicle) the conversation inevitably turned to: "THE QUESTION"

"Where the hell did the 8 mph come from?"

Some obvious thoughts that occurred to us:

1)  Old bhp 95.1;  new bhp 99.1, for a 4.2061% increase.  Since velocity increases as a cube function of power, 1.62 mph could be allotted to power increase.   :-)
2)  Push start to 30/35 mph.   This probably helped, but how do you quantify it?   :?
3)  Tail wind at the start line.   Pretty constant 7-9 mph with gusts to 14 mph.   This undoubtedly helped, but again, how do you quantify it?   :?    Also, consider that the
     backup run was into a 8-10 mph headwind, and that did not totally kill it.   So ? ? ? ?   :?
4)  Aero gains.  This year the car is about 1 inch lower in the rear and 2.5 inches lower in the front.   Had to help overall CD number, but how much? ?   :?
5)  Drag reduction gains.   :-)
     A)  Lower viscosity fluids; engine, trans, diff.   :-)
     B)  Higher fluid temps.  Used magnetic heaters to preheat engine oil and diff fluid.   :-)
     C)  Brake drag reduction.  Well, no more front brakes!!   And backed off on the rears.   :-)
     D)  Trick wheel bearing grease.   Some NASA developed stuff used for racing bicycles.   :-)
     E)  Change front toe-in from 1/8" in, to zero.   :-)
     F)  Change tire pressure from 50 psig to 70 psig.  Seemed to help rolling resistance, but again,   :?
     G)  On a totally subjective note, 'the car' has become quite easy to push.   Once it's rolling, one person can keep it going with a mere two fingers . . . .   :-)

I guess I'm going to have to start punching numbers in to my copy of "Bonneville Pro" to try to gain some insight on this.

In the meantime, I'm going with part of my signoff remarks, (the one I changed the color on this morning):

"Does paying attention to all the 'little details' matter?"   "I dunno, but I think you should ask the guy who finishes second . . . . ."
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on September 10, 2014, 02:35:42 PM
5G might be a good indicator.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Old Scrambler on September 10, 2014, 03:25:00 PM
Congrats :cheers: :cheers: :cheers: and I TOTALLY AGREE with the details that resulted in 5-G 8-)
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 10, 2014, 03:52:42 PM
All I can say is that you guys with your attention to all the little details did a h-e-l-l of a job! Congratulations to the team!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Ron Gibson on September 10, 2014, 05:29:52 PM
Congratulations Chris. I intended to get by to see you but obviously that didn't happen. I don't think anyone worked harder or deserves it more than you, with proper credits to your helpers. Well done.  :cheers: :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on September 10, 2014, 09:17:30 PM
Fordbro...Tailwind vs Headwind really provides the lions share of the differential. A long time ago at El Mirage, I helped a fellow set a Street Roadster record with a barely safe tailwind that enabled the said roadster to run almost 20mph faster than it ever had before......That said, I suspect your small differences still would have got you that record in still conditions--probably with an average close to what was achieved. Or I could be broadcasting out of my tailpipe..... :-D
Title: Re: Milwaukee Midget
Post by: Sporty Dan on September 10, 2014, 09:32:42 PM
Great Job Midget and Fordboy!  :cheers: As far as the increase in speed, it IS in the details. Every little bit added up. Sometimes when you add several of those together, you get more than what each one individually would be due to the changes complementing each other. How you guys gathered data and documented everything is fantastic.  :-D That is how you are able to squeeze all of the available power and efficiency out of the car. Well Done!!
Title: Re: Milwaukee Midget
Post by: Koncretekid on September 10, 2014, 10:42:03 PM
In trying to quantify the headwind vs. tailwind thing, I have noticed that I get about 1/3 to 1/2 of the actual wind speed advantage or disadvantage. In other words, a 2-3 mph tailwind will add about 1 mph, and a 2-3 mph headwind will reduce the speed about 1 mph.
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2014, 12:11:02 AM
Okay – the story.

On Thursday, September 4th, Kate dropped me off at my sister Tracy’s house in Madison.  I was able to book a direct flight out of Madison to Denver for a lot less money than a flight with stops out of Milwaukee.  The downside was the flight left Madison at 5:45 in the morning – an hour of the day I usually don’t see unless I’m coming around to it from the backside of the previous day.  You know you’ve arrived for a flight too early in the day when the Starbucks kiosk isn’t open yet.  Tracy, thank you for getting up at oh-god thirty to see me off.

The upside to a ridiculously early flight is that with the time change, I arrived in Denver at 7:00 AM, leaving plenty of travel time to get to Salina and pick up the car from Wayno and Gus.

It was misty and raining when I landed in Denver, and within 2 minutes of stepping out to the passenger loading line, Nick rolled up with his beautifully patinaed (is that a word?  It should be) 1963 Chevy C-10 short bed.
 
350, Turbo-Hydro, bench seat?  I’ve admitted to my romanticism before, but I can’t think of any better way to roll to Wendover than in a well preserved rat rod.

And roll, this thing does.  I was worried about coming down out of Vale with only drum brakes, but this was as competent a vintage driver as I’ve ever encountered.  Nick let me take a shift behind the wheel, and it was a sheer delight to drive.

Of course, vintage tin brings vintage complications.  The squeaky windshield wiper motor was made silent with a proper application of WD-40, and who cares if the speedometer cable broke before we conquered the Continental divide?  One less clicking sound to worry about.  Windows down, no radio - stereo exhaust tips are all you really need.

But there is a stretch on I-70 in Eastern Utah – one we were both aware of – that goes for what should be an illegal distance without services.

We should have stopped in Green River.

14 miles east of the Salina exit, the Chevy stuttered.  I’ll take the blame on this one – we had pulled off about 38 miles out of Salina where a sign indicated fuel available 12 miles off the interstate – a half-hour diversion I made the wrong decision on.  “We’ll make it”, I said.

And we almost did!  It’s pretty much downhill into Salina, with the exception of an area that flattens out as you approach Gooseberry Road.  And that’s where the Chevy came to a complete standstill, after coasting for 7 miles – right into a cell-phone service free valley.

We were able to thumb a ride into Salina, where I contacted Wayno – who was delighted to hear from us – probably not so much to see us, but to be able to endlessly rib me for my inability to understand time/distance/fuel consumption formulas.  Indeed, every call I received from him last weekend contained some reference to fuel.  He brought us a gas can and got us back to where we needed to be – an escort to the Rodge Mahal.

Nick was enamored with the nickel tour – Wayne’s place is a research library and museum to land speed racing, and there could be no finer or better read curator.

Wayne had intended to compete at World of Speed, but his insistence on moving forward on the fuel injection set-up put him behind the curve.  That said, Gary Lowstetter was well along with the wiring, and the wiring work on Wayno’s tank is flawless.  It may be a Flathead, but the fuel injection and ignition are completely modern.  This is yet another aspect of this sport that I find so fascinating – technology blending in a way that a Ford Flathead would look right at home in a Formula 1 chassis.  Once this system is sorted, I’m pretty certain Wayno will be trading in his pith helmet for a red hat. 

The Dodge, trailer and Midget were stored over at Gus’ place, so we went over, checked the air in the tires, and were off to Wendover.  Gus and Tom had already taken off.  I want to say Nick and I arrived at the Rainbow about 10:30 that night.  For me, it had been a long day.

Fordboy had already flown into SLC earlier in the day, rented a car, and took a drive out to Lands End.  He didn’t cross the pond to get to the salt – Fordboy rule # 1 being “STOP DOING STUPID SH*T”.  The new Kia rental was spared the potential hazards a dip in the brine can have on a car, and the impact on a credit card a salt covered rental vehicle can impart.

Despite my lack of sleep, I was awake at 5:30 on Saturday.  I let Nick sleep – Mark was over at the Knight’s Inn, likely awake, but I needed to provision up.  A trip to Smiths, and there was Pork Pie, doing the same.  I beat him to one of the last bags of ice – I was told more was available, but this was a competition weekend, and given the bad luck we all had during August, I was leaving nothing to chance.

A quick trip to the Pilot station for gas and coffee and a return to the hotel found Mark parked and ready to ride in.  I got Nick, handed him coffee, and we were on our way.

I’m aware that Lands End can be a mess at times, but nothing prepared me for the mess we wound up driving through to get to the salt.  There were spots at least 8” deep, if not deeper, and the process of dragging a VERY LOW riding trailer with a VERY HEAVILY LADEN Dodge Magnum becomes a test of patience, strategy and will.  There were islands of salt that we attempted to use as we pulled through about a half mile of brine, and there were times I thought for certain we’d be waterlogged and in need of a tow.  We did make it, but the Dodge is going up on Craig’s List as soon as I get it cleaned.  It will never be the same, and I’m not that curious as to its future, nor am I willing to invest in it any further.  Nick’s t ruck fared much better, but those drums are going to need attention this week.

Arrival put all of us to work setting up a pit, which Mark finished while Nick and I attended the drivers meeting.  They started out by asking who were the first timers to the World of Speed.  A number of hands went up – many I’m sure being folks who had been skunked at Speedweek.  Then they asked who’d been coming out to the salt for 10 years or more.  I raised my hand – as did a number of people.  Then they asked who had been coming out for 20 years.  My first trip to Bonneville was ’94, so my hand went up again.  Then they asked 30 – 40 – 50 years.  That’s when I realized I’m still VERY MUCH a greenhorn.

Tech came next – a short line on Saturday, then over for fuel. 

The lines were backed up, and the issue was that there was only one ambulance available for the meet on Saturday.  An accident earlier had sent one racer to the hospital, and normally, there are multiple ambulances available.  The Air Show at Wendover field had tied up one, and we were all in a holding pattern until one could be made available.   

There were two tracks, the short course for rookies, 130 and 150 mph club members, and slower cars.  I started heading over to the short course when Gus and Tom happened by and reminded me that the long course was actually a combination course.  This is where knowing the smart kids comes into play – we headed straight over to the shorter line.

And we waited there – as did everybody – I’ve often said it’s both the fastest sport on earth, as well as the slowest – until we were about 8 vehicles back.  Nick said, “Time to get you suited up”.

About this time, the wind started picking up.  I’ve been through this drill before - if it gets too breezy, the track gets closed down.  I waited until the last minutes before I actually got into the car – SF15 suits are a little on the warm side in an enclosed car – but things continued to move, and next thing I know, Monte’s checking my seat belts.

I question the timing slip at this point - it indicates a wind speed from the northeast at 14 mph.  That would have been a headwind.  I was certainly not fighting a headwind – I’m certain if wind was involved, it was a 14 mph tail wind from the southwest.

This year, we planned to do a push start.  The Midget simply has no torque below 6k, and after studying last year’s runs, it was clear that if I wasn’t winding hard in 4th by the 1 marker, it would be a huge struggle to push it between the 1 and the two for an average through the 3 that would be anywhere close to where I needed to be.

I instructed Nick to evenly but assertively push the Midget to 30 mph, at which point, I buried the gas and sidestepped the clutch in 1st.  The rear lost traction, I gathered it up, and just wound it as tight as I could in first, second and third.

That strategy seemed to work.  At the one mile, I was just .700 off of the record, by the quarter, I was at 125, and pulled out after the three at 126.684.

Impound bound!

This is where Fordboy’s rule # 2 came into play – “If it’s working, DON’T F*CK WITH IT”.  We checked the plugs, checked the valve lash, put a can over the exhaust pipe, and Mark planned a jet change in the morning.  Other than steaks at the Rainbow, that was it.

Just as well – after 2 days with about 9 hours of sleep, and a parade to attend at 8:00 AM the next day, I doubt I would have been up for much else.

Got to impound, Mark assessed the temp and adjusted altitude, then screwed in a richer set of jets.  Nick hooked up the oil pan heaters to the sump and the diff, and at 8:00, we rolled over to the starting line.

The backup run – 118.397, had three things going against it.

1.   The Midget prefers thinner air.  Despite what few airflow tricks that can be done with the car, the thinner air has always been a speed bonus for this body package, regardless of any advantage a denser air charge provides for the engine.

2.   The track had deteriorated.  Let’s face it, the longer course takes a real beating by more powerful cars in the first three miles, it was rutted by this time, and it was loose.  I had a very difficult time keeping it between the fence posts.

3.   I was tired, and not on my game.  I struggled to keep it straight, I didn’t push as hard at the start, and I short-shifted on the 2-3.  I was 7 mph slower at the 2, and 8 mph slower at the three.  The consistency between those two figures indicates I lost the edge in the first mile – because it was still pulling at three.

Nevertheless, it was sufficient for the record.

As we waited for certification – the engine pumped spot on – we discussed what we were going to do.

It wasn’t likely we were going to see another 126 run.  I was short slept and I wasn’t comfortable with the way the car was handling, the wind had clearly switched to a headwind, and we had achieved everything we had hoped to do.  On top of that, we were leaving with nothing broken on the car.
 
By striking the tents early, I walked away with saleable components I can sell off to help build the K-engine.  Mark’s engine component selections and corrections have proven reliable, but the design is 62 years old.  I wasn’t interested in finding out where the weak link might be.
 
The car needs further suspension development to be safe at 125+, and with the potential of a DOHC 4 valve under the hood, I expect that speed to become a repeatable number.  The platform is solid, so starting from scratch is an option I don't need to explore.  Refinement is the obvious direction.

There’s more – it’ll dribble out over the next few days – but suffice to say that we’re all really pleased with the outcome.

I’m working down the list of Thank-You notes, but collectively, to all of you who have read this mind-bogglingly long series of posts, to all who have chimed in and let me know I’m right/wrong/crazy/brilliant/stupid/drunk/goofy/etc., thank you.  This is an ongoing education process for me, and for anybody who wants to figure it out with me. 

The first e-mail I sent out today was to Martin McGlone, the owner of the Abarth that held the Bonneville record for 22 year.  We met last year, and while he had mixed thoughts about his car potentially losing the record, he encouraged me to make it happen.  He was also here last month for the rain-out.
 
He was in the room directly below us at the Rainbow, and I took him down an Old Speckled Hen.  We talked Sprites for about an hour.  He’s in the process of rebuilding the Abarth for the 100th Anniversary Targa Florio event, which will hopefully occur in 2016.
 
Part of the heritage of Martin’s car, which was an Abarth factory team racer in 1963 and debuted at the Targa Florio, will be a 22 year reign as a Bonneville Class champion.

That’s pedigree, and that’s one vintage racer I’m going to be keeping an eye out for.

I took the picture of “The Highlander” down from my dart board today.

I think I’m just going to paint “125” on it . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 11, 2014, 12:44:56 AM
Dig it.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on September 11, 2014, 01:11:16 AM
What a thrilling Read.Great from Start to Finish. Really enjoyed the Introduction of the `Fordboy` character part way through. Rises to a suspenseful Climax,and a ride-into the Sunset Finish. I`d recommend it to all my Book Club Members..........



Errr...Wait a sec...There`s going to be Volume Two? Peter Jackson to Direct? Guest Stars Include The Mayor, Voice-Overs by Doc Freud, Kate wrings her hands as Our Hero rides off ...well.....back into the GARAGE??


Where are my Pipe and Slippers.....Volume Two could be a Nail Biter....and bound to be a Classic!!
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 11, 2014, 01:29:43 AM
Mr. Gilbert, you need to get the cable tv out of your shop.   :mrgreen:

So, Chris, did the mayor get a special beer?

Mike
Title: Re: Milwaukee Midget
Post by: gkabbt on September 11, 2014, 09:30:28 AM
Mr. Gilbert, you need to get the cable tv out of your shop.   :mrgreen:

So, Chris, did the mayor get a special beer?

Mike

Mike, Excellent question about the Mayor's beer.
I forgot to ask about that as I helped them pack up!

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2014, 11:10:14 AM
Mr. Gilbert, you need to get the cable tv out of your shop.   :mrgreen:

So, Chris, did the mayor get a special beer?

Mike

Mike, Excellent question about the Mayor's beer.
I forgot to ask about that as I helped them pack up!

Gregg

 :oops:

Geeez - I knew I forgot something.

Looks like I have some more unfinished business to attend to.

Sorry, Dan.
Title: Re: Milwaukee Midget
Post by: Freud on September 11, 2014, 01:18:32 PM
You finished your important business when you got home to Katy.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2014, 01:32:54 PM
You finished your important business when you got home to Katy.

FREUD

 :wink:

Angels of her ilk are hard to come by.

It's the cats that were thinking they had her all to themselves.
Title: Re: Milwaukee Midget
Post by: Queeziryder on September 11, 2014, 02:49:08 PM
Chris,
I've just sent you and F/B a PM.
Reply at your leisure  :cheers:

Neil
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 12, 2014, 10:50:12 AM
Some of the photos I took on the 2014 expedition to the Salt:

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2851_zpsfbbd2cd2.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2851_zpsfbbd2cd2.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2837_zps9d47d009.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2837_zps9d47d009.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2836_zps4d0cab1f.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2836_zps4d0cab1f.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2841_zps772be4a1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2841_zps772be4a1.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2838_zps9b99766b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2838_zps9b99766b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2839_zps84f934f7.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2839_zps84f934f7.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2840_zps66c39aaa.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2840_zps66c39aaa.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2842_zps33caac2c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2842_zps33caac2c.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2846_zpsabae0854.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2846_zpsabae0854.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2848_zpsd3cecf84.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2848_zpsd3cecf84.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2849_zps9949324b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2849_zps9949324b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2845_zpse916c542.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2845_zpse916c542.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2847_zps0a89f9e0.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2847_zps0a89f9e0.jpg.html)

I'll let Chris post descriptions of the photos.

Also: Chris has a GoPro video from inside the cockpit during the 126 mph run.   I think Chris is going to edit it down to just the run time prior to posting it up.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2014, 11:34:18 AM
Some of the photos I took on the 2014 expedition to the Salt:

I'll let Chris post descriptions of the photos.

 :cheers:
Fordboy

Got it, Chief.

Well, first off, despite Fordboy's aptitude for all things mathematical, he clearly has no idea how to correct the photo-date function on his camera.

That's okay - he remembered to bring the bottle opener. :cheers:

Some of the photos I took on the 2014 expedition to the Salt:

Nature is in a constant state of change, but a lakebed tends to want to remain a lakebed, as is evidence of the rubble and brine we encountered at Land's End . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2851_zpsfbbd2cd2.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2851_zpsfbbd2cd2.jpg.html)

In line on the combination course.  The colored lines were EXTREMELY HELPFUL to my optically challenged eyes, and I encourage the SCTA to adopt this for Speedweek . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2837_zps9d47d009.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2837_zps9d47d009.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2836_zps4d0cab1f.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2836_zps4d0cab1f.jpg.html)

This one is out of sequence, but demonstrates the amount of brine the trip through Land's End splashed upon the car.  We were fortunate to pull the rig out of it . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2841_zps772be4a1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2841_zps772be4a1.jpg.html)

Nick did a super job with limited resources cleaning it up before the runs . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2838_zps9b99766b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2838_zps9b99766b.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2839_zps84f934f7.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2839_zps84f934f7.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2840_zps66c39aaa.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2840_zps66c39aaa.jpg.html)

Right to left - Nick Martin - President of The Pro's Closet - Austin, the traveling salt gnome - and yours truly - in Warnerville . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2842_zps33caac2c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2842_zps33caac2c.jpg.html)

Sunday morning, final prep in impound - hoping it will start . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2846_zpsabae0854.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2846_zpsabae0854.jpg.html)

Suiting up for the backup run . . . the second picture shows Gus a ways off - in the bib overalls - Gus, THANK YOU FOR THE GARAGE SPACE THIS LAST MONTH . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2848_zpsd3cecf84.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2848_zpsd3cecf84.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2849_zps9949324b.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2849_zps9949324b.jpg.html)

These last two are out of sequence, but are in impound before the run on Sunday.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2845_zpse916c542.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2845_zpse916c542.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2847_zps0a89f9e0.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2847_zps0a89f9e0.jpg.html)



As most of you know, Kate was not here, and therefore her photo skills were missing on the team this time, so the documentation is not as concise as in the past.

Mark - we were busy - THANK YOU FOR TAKING THE TIME TO GET THESE PICTURES.
Title: Re: Milwaukee Midget
Post by: Glen on September 12, 2014, 11:53:42 AM
Chris, did I tell you to take it to IMPOUND :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2014, 12:17:00 PM
Chris, did I tell you to take it to IMPOUND :cheers:

INDEED YOU DID!

I've reviewed the audio download, and once I figure out how to save that snippet as a WAV or MP3 file, it's going on my cell phone as my new ring tone.

It means a lot to me, Glen.

THANK YOU!  :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on September 12, 2014, 08:05:42 PM
Chris, did I tell you to take it to IMPOUND :cheers:

And Glen, I made D*A*M*N sure the audio stream was working correctly for the Midget's run.
I knew he wanted your "Take it to impound" for his ring tone!

REALLY GREAT to hear you announcing!

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2014, 08:48:40 AM
midget,

Just a thought.  Prior to totally dismembering the 'K', we will need a couple of measurements:

1)   Crank hub to rear of block face dimension.   Needed to engineer new billet crank to use existing BMC 'A' flywheel, starter, gearbox, input shaft, etc.

2)   It would be useful to measure the existing valve to piston dimensions @ various points BTDC & ATDC, for both valves.  This would establish a starting point for piston 
      design.

3)   Anything else you can think of.

No rush on any of this, just want to put in the request before you start rippin' into it.

 :cheers: :cheers: :cheers:
Wantin'tothinkaboutitfirstboy

yeah I know, there I go thinkin' again . . . . . . . .  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2014, 09:11:37 AM
midget,

Might want to do a trial fit up as well . . . . .  looks kinda tight.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Kengpic001_zps2fbc4c8c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Kengpic001_zps2fbc4c8c.jpg.html)

Photo from:  http://www.mg-cars.net/mg-midget-sprite-technical-bbs/k-series-or-not-thoughts-please-2011080422122723900.htm

Looks like it might be laid over @ a shallow angle . . . . . .   need to check before whittlin' adaptors . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: gkabbt on September 13, 2014, 09:42:32 AM
Don't know if you've seen my picture post Chris but these are the pics I got of your car.
The track pics were taken from the radio broadcast trailer that was several hundred feet out from the starting line!

Saturday in staging line and qualifying run:

(https://lh3.googleusercontent.com/-_Rv4XZCZBW0/VAvNC-PbR9I/AAAAAAAAB1E/kL0zQ03l4OI/w800-h600-no/IMG_0133.JPG)

(https://lh5.googleusercontent.com/-l4we92CLP4M/VAvNSvwmvJI/AAAAAAAAB5o/skv0lF0ree0/w800-h600-no/IMG_0173.JPG)

(https://lh3.googleusercontent.com/-lrgYVR37MH4/VAvNTOrqgnI/AAAAAAAAB50/wgggpcRzeW8/w800-h600-no/IMG_0174.JPG)

(https://lh3.googleusercontent.com/-hsEq9Ci04AY/VAvNTV5NmNI/AAAAAAAAB5w/dn1fG44jL7s/w800-h600-no/IMG_0175.JPG)

(https://lh3.googleusercontent.com/-4kShhtr4bxU/VAvNUsC8HNI/AAAAAAAAB6Q/FnQe15cwMyc/w800-h600-no/IMG_0176.JPG)

(https://lh6.googleusercontent.com/-4v0Yvq5TDts/VAvNUspToYI/AAAAAAAAB7Q/YpW4sSzoeeY/w800-h600-no/IMG_0177.JPG)

Sunday morning in impound and then record run:

(https://lh5.googleusercontent.com/-9ZVkc9Bl-2o/VA0SMyd_CeI/AAAAAAAACI8/jckziA2ob0M/w800-h600-no/IMG_0004.JPG)

(https://lh6.googleusercontent.com/-kINU2-MorBw/VA0Siqcd60I/AAAAAAAACPI/Q82nhYFBSFs/w800-h600-no/IMG_0044.JPG)

(https://lh5.googleusercontent.com/-N5tvuJFZMKE/VA0SbIxmB_I/AAAAAAAACCE/2SMqFKmiB0Q/w800-h600-no/IMG_0045.JPG)

(https://lh4.googleusercontent.com/-EhW-kvIwjYU/VA0Sbrqj_kI/AAAAAAAACCA/VNjFsUOqRqM/w800-h600-no/IMG_0046.JPG)

(https://lh3.googleusercontent.com/-kO8Nb9ZIq5o/VA0ScFwYIYI/AAAAAAAACCI/iMPkvD3wB4U/w800-h600-no/IMG_0047.JPG)

(https://lh5.googleusercontent.com/-YT-I4q2pO-k/VA0ScbLBCRI/AAAAAAAACCY/N0dnZUfI09I/w800-h600-no/IMG_0048.JPG)

(https://lh4.googleusercontent.com/-frNW66fhBD8/VA0SczYKPoI/AAAAAAAACDI/a5ljmiqdIpE/w800-h600-no/IMG_0049.JPG)

I'm SO glad you decided to run the combo course.....I LOVE the mountains in the background.

Hope you enjoy,
Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2014, 12:07:34 PM

.....I LOVE the mountains in the background.


Gregg, I've been shaking my fist at those damned mountains for quite a few years.  

:-D


1)   Crank hub to rear of block face dimension.   Needed to engineer new billet crank to use existing BMC 'A' flywheel, starter, gearbox, input shaft, etc.

2)   It would be useful to measure the existing valve to piston dimensions @ various points BTDC & ATDC, for both valves.  This would establish a starting point for piston  
      design.


JIMMINY CRICKETS, I DON'T EVEN HAVE THE SALT CLEANED OUT FROM THE WHEELWELLS YET!

 :|

I know, I know . . .

The Oracle of Antioch has spoken.

I'll get you some MORE numbers . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 13, 2014, 05:14:36 PM
More great reading, just the absolute icing on the cake!
Fix yourself a big fat gin.
Mark, slow down, savour it, let every drop touch the taste buds before you go for another slug..

Here Rover, here Rover...... :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on September 13, 2014, 08:38:01 PM
Found some more of you in Warnerville Saturday afternoon:

Warnerville.....Yee Ha at last!

(https://lh6.googleusercontent.com/-65shcf-kZgI/VAvNYMtZgzI/AAAAAAAAB7E/j3t1rSDmkrk/w800-h600-no/IMG_0185.JPG)

(https://lh3.googleusercontent.com/-LDuvai-qiXY/VAvNiATyUYI/AAAAAAAAB7k/xd1cp6KPI6o/w800-h600-no/IMG_0186.JPG)

Our illustrious Head Handlebar Holder!

(https://lh5.googleusercontent.com/-_qICKqdxDOM/VAvNkK8UcFI/AAAAAAAAB7s/BSciDPhJwmw/w800-h600-no/IMG_0187.JPG)

The Grenade!

(https://lh5.googleusercontent.com/-4K1vaH2tpxc/VAvNl6OJtYI/AAAAAAAAB8A/d3gt2b_77x8/w800-h600-no/IMG_0189.JPG)

(https://lh3.googleusercontent.com/-oFjy2k36QKc/VAvNl9IPVVI/AAAAAAAAB8Q/-bg1JXFH8uw/w800-h600-no/IMG_0190.JPG)

Love the PBR can!

(https://lh5.googleusercontent.com/-0Dew7EVNwwE/VAvNlzkJbTI/AAAAAAAAB74/Sa6pKkK6wwE/w800-h600-no/IMG_0191.JPG)

(https://lh4.googleusercontent.com/-MXowyMy9Jog/VAvNmWP-tSI/AAAAAAAAB8I/H5U1v1TEPoc/w800-h600-no/IMG_0192.JPG)

The Three Amigos!

(https://lh3.googleusercontent.com/-RGpfBud0DzI/VAvNnEcmkMI/AAAAAAAAB8k/xg3JcZ3wySQ/w800-h600-no/IMG_0193.JPG)

The Mayor Hisself, You and Mark!

(https://lh6.googleusercontent.com/-sEprRKT2aIM/VAvNnfAgznI/AAAAAAAAB8U/LflVfXrwB6w/w800-h600-no/IMG_0194.JPG)

The Mayor Hisself and You again!

(https://lh4.googleusercontent.com/-2366sgkTpH0/VAvNn_GUnXI/AAAAAAAAB8g/T1mEePJqkB0/w800-h600-no/IMG_0195.JPG)

Hope you enjoy!

Gregg
Title: Re: Milwaukee Midget
Post by: Finallygotit on September 13, 2014, 09:03:25 PM
Love the PBR can!

(https://lh5.googleusercontent.com/-0Dew7EVNwwE/VAvNlzkJbTI/AAAAAAAAB74/Sa6pKkK6wwE/w800-h600-no/IMG_0191.JPG)



AMEN!!  HA!   :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2014, 10:28:12 PM
Love the PBR can!

(https://lh5.googleusercontent.com/-0Dew7EVNwwE/VAvNlzkJbTI/AAAAAAAAB74/Sa6pKkK6wwE/w800-h600-no/IMG_0191.JPG)



AMEN!!  HA!   :-D

Keeping the salt from environmental waste AND recycling.

This is how racers hug trees.

Last year was an Old Speckled Hen can, but financial cutbacks promoted a change to the contents of the refrigerator, thus leading to a domestic containment system.

Gregg - THANK YOU FOR THE PICTURES.  As you know, Kate didn't make it, and we were arse-over-teakettle setting a pit on Saturday, and Sunday morning was equally busy.

I didn't even pull my camera out of the bag.

But we did do a GoPro video.  Let me see if I can do some editing and come up with something tasteless.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 13, 2014, 11:11:43 PM
As a non-modest PS, folks, please note the "Grenade" label on the cover.  A couple of years ago, when Chris was just getting deep into the project, he had me engrave that to decorate the cover.  I had fun making it fit his spec -- and I'm pleased to see it has held up in good condition -- considering how many times the engine has been opened and dynoed and raced and on and on. 

The Grenade was a laugh item then since Chris was accepting of the likelihood of the engine letting go at any time.  The little engine that could -- did it and did not grenade.  Corngratulations one more time.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2014, 11:59:07 PM
True that, Jon, and thanks again for keeping this site going. 

After the Speedweek washout, I was considering on giving up on the Grenade and simply moving on the new K-series engine - but I'm glad I didn't.

Actually, I got that nomenclature from one of Peter Egan's articles.  He was writing about - I think - his Sprite engine. 

He referred to it as a grenade, or perhaps a hand grenade, but I always thought it was funny, so in honor of Wisconsin's most famous Automotive and Motorcycle writer and columnist, I christened the engine thusly.

That said, the new engine - the K-series - will need a new name.

With 5 main bearings, any derivative of "Grenade" just doesn't seem to address the potential pitfalls that await us as well as it did the 3-main A-series.

It's an MG/Rover engine from Great Britain, and there are plenty of dubious yet apropos titles it could receive.

The "1k-k" springs to mind - 1 liter K series - but that's one k short of being racist, and I don't want to go there.

A cereal cognomen springs to the fore, but the only grains I'm really concerned with are rye and barley.

Of course, being a "Rover", the canine selections are easy, but the one I think best describes it is in reference to the K-series' propensity to overheat at the worst possible time.

So I think I'll settle on "Kettle".  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2014, 12:04:27 AM
Okay - I'll use this footage at another time to make a mockery of this entire project, but for now, here's an improperly placed GoPro video providing a gnome's-eye-view of what it's like to go 126.684 in an MG Midget . . .

https://www.youtube.com/watch?v=aRYNKIMGCEs&feature=youtu.be
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 14, 2014, 12:19:22 AM
"This video is private."  Has the mockery started already?   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2014, 12:21:10 AM
"This video is private."  Has the mockery started already?   :mrgreen:

Mike

Lemme fix that - I'm an audio guy - so I need to think backwards . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 14, 2014, 12:25:21 AM
Fixed! now to watch it.

edit: Pretty cool.  Nice sky.  :evil:

Enviously,
Mike
Title: Re: Milwaukee Midget
Post by: Rob on September 14, 2014, 12:35:26 AM
Funny stuff Chris, that ignition key needs attention too mate  :wink:  

Get the Gopro iPhone App, it's magic for video preview and setup but turn off the WiFi once that's done as it chews the bejesus out of the battery!

Cheers mate,
Rob
Title: Re: Milwaukee Midget
Post by: salt27 on September 14, 2014, 12:49:33 AM
Jeez Chris, I don't remember my Midget sounding at all like that.   :roll:

Again congrats to you and Mark, I can hardly wait for part "k".   :cheers:

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2014, 01:09:47 AM
Jeez Chris, I don't remember my Midget sounding at all like that.   :roll:


It's noisy, that's for certain.

And if yours did sound like that, it's likely the police would have never have caught you.  :-D

Don, I sure wish you and Gus were there.  Going to World Finals?  Gus needs to push "the Little Puke" just a bit harder, methinks.
Title: Re: Milwaukee Midget
Post by: salt27 on September 14, 2014, 01:42:28 AM
World Finals aren't looking too good for us with Gus in collage and me working out of town but if we can we will.

The "Little Puke" will be wearing a new suit when it runs at Speedweek next year.

We would have loved to have been there but at least (thanks to SSS and crew) we did get to listen to your runs and celebrate your success.   :cheers:

 I had some local micro brews set aside for Mark and you but Goggles came by and well you know, the're history now.   :roll:

 Don
  
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2014, 01:47:34 AM

 I had some local micro brews set aside for Mark and you but Goggles came by and well you know, there history now.   :roll:

 Don
   

I understand there is a trail of empty bottles from LA, to Wendover, to Salina, to Boise . . .

If he didn't find his way home, he could certainly find his way back . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 14, 2014, 07:24:34 PM
Hey, rest assured I enjoyed every one
Title: Re: Milwaukee Midget
Post by: Crosley on September 14, 2014, 10:24:20 PM
I am a bit late to congratulate your team on this record....

You will not remember me, we chatted briefly at SpeedWeek when the car ran much slower.  :-D  

I've owned a few Morris Minor cars with the A series engine. I drove my Morries the same as you do... wide open throttle, shift, wide open, shift.. although I usually was at 45mph,  if I was on level ground.

The comments by Fordboy sums it all up:  "Details" ...  the front end  alignment, the lube changes, warming up the lube, tire psi , brake changes... it all helps!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2014, 08:29:02 PM
midget,

Just a thought.  Prior to totally dismembering the 'K', we will need a couple of measurements:

1)   Crank hub to rear of block face dimension.   Needed to engineer new billet crank to use existing BMC 'A' flywheel, starter, gearbox, input shaft, etc.


Okay, let's get started on the Kettle -

The length of the Grenade from the front of the transmission plate to the tip of the damper bolt is 18 3/4".

The length of the Kettle is 19 1/4" from the edge of the back of the engine to the front of the drive pulley - no damper - recessed bolt in drive pulley.

From the transmission plate to the edge of the steering rack is 20 1/4".

So there appears to be the possibility of using the ribcage transmission with the Kettle without having to relocate it.

Ah, yes, boys and girls - the madness is starting ALL OVER AGAIN . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2014, 09:27:00 PM
Ahhh - an impending nightmare.

All of the conversions I've seen are right hand drive.

All of the conversion kits I've found are available in Great Britain.

So now I've got to figure out headers . . . which exit on the left . . . right where the steering shaft lives . . . :roll:

Ahhhh . . ., I'll figger it out . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 15, 2014, 09:41:40 PM
So convert the Midget to its natural RHD.   :lol:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2014, 10:32:25 PM
So convert the Midget to its natural RHD.   :lol:

Mike

Mike, I was thinking along those lines, but that's really putting the cart before the horse.

If I go with a custom exhaust header, I'm thinking I may just wrap it around the backside of the transmission and run it through the driveshaft tunnel.  Huffaker does that with their road racing Spridgets, and it might let me lower the thing another inch or so.   
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 15, 2014, 10:48:39 PM
You could always offset the Kettle to the right.  More room for the exhaust & better weight balance side-to-side.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2014, 11:32:47 PM
You could always offset the Kettle to the right.  More room for the exhaust & better weight balance side-to-side.

Mike

 :roll:

Possibly.  I seem to remember B-Body Mopars had an inch or two of offset.

The MG EX135 offset the whole drivetrain, actually at an angle that was made up at the rear U-joint.

Mark, just a few more measurements for the archive - overall height of the Grenade 22.75 from pan to the tip of the oil inlet on the valve cover.  Depth of pan from the crank centerline to the bottom - 6 1/4"

I've got to replace the head on the Kettle to get an overall height - I'll hit that later.  Still need to remove the cams to get a valve-to-piston clearance measurement.

I'd better get humpin' . . . we've only got 691 days.  I'm pretty certain most of those will be sitting around waiting for the crank . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 16, 2014, 01:00:43 AM
Chris, I had a fairly hefty friend who used to road race a Sprite. He got a right hand drive rack and used to convert the car to which ever side was advantageous for the circuit he was racing on. All the brackets were already on the car to mount the steering and pedals on either side. It might be worth checking out. It's a pretty simple solution. His car was a bugeye Sprite but the later cars appear to have the same chassis.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2014, 04:37:14 AM
midget,

Just a thought.  Prior to totally dismembering the 'K', we will need a couple of measurements:

1)   Crank hub to rear of block face dimension.   Needed to engineer new billet crank to use existing BMC 'A' flywheel, starter, gearbox, input shaft, etc.


Okay, let's get started on the Kettle -

The length of the Grenade from the front of the transmission plate to the tip of the damper bolt is 18 3/4".

The length of the Kettle is 19 1/4" from the edge of the back of the engine to the front of the drive pulley - no damper - recessed bolt in drive pulley.

From the transmission plate to the edge of the steering rack is 20 1/4".

So there appears to be the possibility of using the ribcage transmission with the Kettle without having to relocate it.

Ah, yes, boys and girls - the madness is starting ALL OVER AGAIN . . .  :cheers:

midget,

Thanks for taking the time to do the measurements.

With 1" clearance and a 1/2" adaptor plate, sounds good.   Might be tight on a couple of bits, but, what the heck!!

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2014, 04:57:41 AM

So there appears to be the possibility of using the ribcage transmission with the Kettle without having to relocate it.


midget,

Not so important, UNTIL, I inform you of the latest development:

Jim Fletcher, of Period Performance Developments in Gilberts, IL has graciously offered to loan you the use of a close ratio ribcase gearbox fitted with Hewland Mk VIII dog engagement gears.   In return, the car will need to carry the PPD logo as a sponsor.

BENEFITS:
1)   We will be able to select ratios for progressive drops throughout the gears.   Top will remain 1/1 I believe.
2)   Retention of gearbox location and mounting.
3)   Rpm range between peak torque and peak bhp can be engineered narrower.
4)   We can "bump up" the peak bhp curve.

NEGATIVES:
1)   Only 4 speeds, not 5.
2)   The fact that it is a 4 speed MAY (most likely . . ) require a higher speed push start.  Say 50/60 mph. (?)
3)   Well, he will want it back . . . . .

This is all, of course, subject to your final approval.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2014, 05:06:36 AM
Ahhh - an impending nightmare.

All of the conversions I've seen are right hand drive.

All of the conversion kits I've found are available in Great Britain.

So now I've got to figure out headers . . . which exit on the left . . . right where the steering shaft lives . . . :roll:

Ahhhh . . ., I'll figger it out . . .

Well I seem to remember you mentioning something about a commercially available header for the 'K' engine in a Midget, in England.    I'll have to conclude that it is for RHD, since they drive on the wrong side of the road over there . . . . .   :roll:

As a "street" header, I think it would have been unsuitable for a race engine.

In reality, you were probably in for a custom header for this application.

Gird your loins, and your wallet . . . . .    :cry:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2014, 05:19:19 AM
midget,

Here is a link to the Vintage Racing Rules Forum.   About vintage road racing mainly.

But I have started a couple of technical threads, one of which is about your 999cc "Grenade"

http://www.vintageracerules.com/forums/ubbthreads.php/topics/9721/999.7cc_BMC_'A'_series_Land_Sp#Post9721

A very interesting thing is, that once again, the world is proven to be a small place.   Check out the post by Peter Krause and the link he put up.

There are also several links from the VRRF back to your LSR.com Build Diary.    You are FAMOUS!!!!!   :roll:

Now you just need to get your cats in some of the Build Diary photos, and post them up on YouTube.   Then the money will start rolling in!!!!!   :?
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 64Midget on September 16, 2014, 02:11:32 PM
Chris and Mark Congratulations on the Record it was well deserved, if thoughts about turning your MG to right hand drive all you need is a
left hand drive Morris Miner steering rack we did one for road racing a number of years ago.

Once again Congratulations

Bud

 :cheers:
Title: Re: Milwaukee Midget
Post by: Graham in Aus on September 16, 2014, 09:49:45 PM
all you need is a left hand drive Morris Miner steering rack we did one for road racing a number of years ago.

I suspect there might also be a bit of an issue with the roll cage!  :-P

Not so simple!  :-(
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 17, 2014, 07:03:08 AM
all you need is a left hand drive Morris Miner steering rack we did one for road racing a number of years ago.

I suspect there might also be a bit of an issue with the roll cage!  :-P

Not so simple!  :-(

The cage issue is HUGE!   and an un-necessary expense . . . . .

Not to mention changes to the shifter hand . . . . .   Guys mess up all the time with this change.

The solution is with a left hand drive custom exhaust header.    It was going to take a custom header anyway . . .

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 17, 2014, 10:02:18 AM
One minute 14 seconds in high gear. Where else do you stay on the gas for that long.
I still think the air cleaner is too small.
But you were sand bagging anyway, right? 8-)
Title: Re: Milwaukee Midget
Post by: salt27 on September 17, 2014, 10:08:53 AM
Instead of a full length header maybe a short header with a turbo on it.   :evil:

Ok, ok, it was just a thought.   :roll:

 Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 17, 2014, 10:39:16 AM

But you were sand bagging anyway, right? 8-)


Ahhhmmm,  NO. 

And under the circumstances, wouldn't it have to be known as "salt bagging" ? ?   :roll:
 :cheers:
Keepinmahcardstomahselfboy
Title: Re: Milwaukee Midget
Post by: Dean Los Angeles on September 17, 2014, 11:08:09 AM
And you think the motor will be a tight fit . . .

(http://i.kinja-img.com/gawker-media/image/upload/ermb4ub5ab9ceoo9q4su.png)
Title: Re: Milwaukee Midget
Post by: manta22 on September 17, 2014, 12:01:00 PM
Well, you could leave the driving position on the left and chain-drive a right-hand drive steering rack.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on September 17, 2014, 12:40:19 PM
Well, you could leave the driving position on the left and chain-drive a right-hand drive steering rack.

Neil, that made me laugh out loud! But when you think about it, Chris is tall enough that he could sit on the left side but stick his
arms and legs on the right side to drive the thing. It would give him a bit more leg room.
Pretty cringe worthy to see him squished into that little space!
Title: Re: Milwaukee Midget
Post by: nickleone on September 17, 2014, 03:53:08 PM
Well, you could leave the driving position on the left and chain-drive a right-hand drive steering rack.

Regards, Neil  Tucson, AZ

Looks like Manta22 beat me to it.
I did right hand steering for student driver cars back in the late 1970s.
Even did a NYC taxi cab for a movie where a Muppet drove it.
A few bearing mounts, gears and chain.  You can even change the steering ratio with different gears.

nick

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 17, 2014, 03:58:47 PM
3.L STEERING "All steering systems shall be gear or link type."

Is chain drive legal?

Mike
Title: Re: Milwaukee Midget
Post by: RichFox on September 17, 2014, 04:13:58 PM
Ask Jack Costella. He has built several cars with a chain in the linkage. But it's a moot point. It has been pointed out that off the shelf headers will not do the job for this application, even if you can make them fit. So who cares?
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 17, 2014, 04:25:35 PM
The question was mostly rhetorical, Rich.  The #69 V4F coupe has an after-market chain-drive offset steering set up IIRC.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2014, 07:57:24 PM
Well, I drove a stick in Ireland - was able to snap off shifts with little issue, but if I go with a custom exhaust header, I can run the exhaust pipe through the tunnel.  The idea starts about 10 pictures down.

http://www.britishracecar.com/ChuckPitt-Spridget.htm

Because I clearly need to further slam this thing . . .

In for a penny, in for a pound . . . Sterling . . .
Title: Re: Milwaukee Midget
Post by: Stan Back on September 17, 2014, 08:00:14 PM
That hood "crown" looks a little slammed to me.

Could be the tri-focals.
Title: Re: Milwaukee Midget
Post by: manta22 on September 17, 2014, 08:12:20 PM
Well, I drove a stick in Ireland - was able to snap off shifts with little issue, but if I go with a custom exhaust header, I can run the exhaust pipe through the tunnel.  The idea starts about 10 pictures down.

http://www.britishracecar.com/ChuckPitt-Spridget.htm

Because I clearly need to further slam this thing . . .

In for a penny, in for a pound . . . Sterling . . .

Chris;

I built a Sable sports- racer and made it left- hand shift; it was no problem at all getting used to shifting with my left hand.

The photo of the exhaust routing through the tunnel looks like it puts lots of heat into the oil pan.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2014, 10:04:06 PM

Chris;

I built a Sable sports- racer and made it left- hand shift; it was no problem at all getting used to shifting with my left hand.

The photo of the exhaust routing through the tunnel looks like it puts lots of heat into the oil pan.

Regards, Neil  Tucson, AZ

I'm only driving three miles.  :-D
Title: Re: Milwaukee Midget
Post by: tauruck on September 17, 2014, 11:44:37 PM
I prefer shifting with my right hand. All the race cars I ever drove had right hand shift. I'm a pre paddle shift racer.
Chris, you guys all drive LHD so your only problem is packaging. With all that you've already achieved
the mod should be a breeze. :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 18, 2014, 12:38:56 AM

Chris;

I built a Sable sports- racer and made it left- hand shift; it was no problem at all getting used to shifting with my left hand.

The photo of the exhaust routing through the tunnel looks like it puts lots of heat into the oil pan.

Regards, Neil  Tucson, AZ

I'm only driving three miles.  :-D

Plan BIG, Chris, have GREAT EXPECTATIONS!   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2014, 01:04:41 AM

Plan BIG, Chris, have GREAT EXPECTATIONS!   :mrgreen:

Mike

Thanks, Mike, but it's got to be incremental. 

130, the way it was handling on the backup run?

I wouldn't do it, and I certainly wouldn't let anybody else driving it take the risk.

There will be more than just an engine swap, but there will be no roll cage testing.

I've got to get the suspension set up for bad salt - then we can take advantage of good salt.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 18, 2014, 01:44:30 AM
You got composite rear springs like the previously ref'd (exhaust) Midget? (Would they help?)  Can you do similar front rollcage extensions?  How much flexing of the entire structure do you think you were getting at 120+?

Your wheelbase is shorter than most (all?  :-D ) roadsters, think about modifying for maximum straight.

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 18, 2014, 07:35:27 AM

130, the way it was handling on the backup run?

I wouldn't do it, and I certainly wouldn't let anybody else driving it take the risk.

There will be more than just an engine swap, but there will be no roll cage testing.

I've got to get the suspension set up for bad salt - then we can take advantage of good salt.


When we find out where the bump steer/toe steer is now, there will be much wailing and tooth gnashing . . . . .

The Spridget front end geometry is known to have evil characteristics when the front end is lowered, and of course, in true British fashion, very little adjustability in the design.   Can't align your car after the crash sir?   Well I guess you need a new tub . . . . . .

This is why the road racing guys take the time to fabricate alternate suspension parts with heim joints and other adjustability designed in.   Check out the front suspension on a Huffaker Midget or Craig Chima's . . . . .   hmmmmm.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SteveM on September 18, 2014, 08:16:00 PM
What about a straight front axle?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2014, 09:40:11 PM
What about a straight front axle?

Fordboy and I talked about that.

Personally, I like the idea, and if I had better welding skills and better fabrication equipment at my disposal, I'd be tempted to go in that direction.

But there are numerous ways of modifying a Midget front end that will get this handled.  There were so many mods brought to the chassis through SCCA and vintage racing setups that it's likely going to be a case of simply picking one and following through with it.

It may be as simple as having some offset steering arms machined out of billet - I'd have Podunk take care of that if we go in that direction - at which point, I'd likely relocate the rack and have the arms made longer to slow up the steering input.

I'm also not completely enamored with the airbags on the front, but those are a cheap change-out.

I'll be ripping the front fenders off this winter, and can really take a look at it then. 
Title: Re: Milwaukee Midget
Post by: gkabbt on September 20, 2014, 05:23:34 AM
Enough about the future of the race car!

Looks like there's going to be a major crisis in Milwaukee for Mr. Midget in the near future!  :-o

http://finance.yahoo.com/news/pabst-sold-russian-beverage-company-195910431.html   :cry:

What will happen to his beloved PBR?  :?     Will it be turned into some borscht swill?  :?

Stay tuned!  :-D
Gregg   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2014, 10:10:29 AM
Enough about the future of the race car!

Looks like there's going to be a major crisis in Milwaukee for Mr. Midget in the near future!  :-o

http://finance.yahoo.com/news/pabst-sold-russian-beverage-company-195910431.html   :cry:

What will happen to his beloved PBR?  :?     Will it be turned into some borscht swill?  :?

Stay tuned!  :-D
Gregg   :cheers:

Pabst Russian Stout?

That poor brand has been slapped around like a hockey puck ever since Paul Kalmanovitz bought the brewery in 1985.

Randy Sprecher saw the writing on the wall, left Pabst in '84 and started one of the first microbreweries in the US.

http://www.sprecherbrewery.com/index.php

The Sprecher Vienna Lager and Pub Ale's are among my favorites.  I think I've shared some of it with a few of you.

Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 21, 2014, 01:28:24 AM
Can this website software handle 4-digit page numbers?...
Title: Re: Milwaukee Midget
Post by: gkabbt on September 21, 2014, 07:06:45 AM

The Sprecher Vienna Lager and Pub Ale's are among my favorites.  I think I've shared some of it with a few of you.


My feelings are hurt!   :cry:   
Do I need to do another road trip up there to savor one (or several) of these with you and Mrs. Midget?  :-o  :roll:  :evil:  :-D  :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2014, 01:54:58 PM

The Sprecher Vienna Lager and Pub Ale's are among my favorites.  I think I've shared some of it with a few of you.


My feelings are hurt!   :cry:   
Do I need to do another road trip up there to savor one (or several) of these with you and Mrs. Midget?  :-o  :roll:  :evil:  :-D  :cheers:

Gregg

Gregg - we'll get you covered.

My sister is looking at a part time job next year on the coast.  She teaches school during the rest of the year, but she's planning on a summer job in Nag's Head, and it occurs to me that a visit to Nashville - both of them - and Nag's Head might be in our trip plans for 2015.

So save some refrigerator space.  :cheers:

Chris
Title: Re: Milwaukee Midget
Post by: Tman on September 21, 2014, 03:07:59 PM
Talk to Bleed. He can fab you a fine header.
Title: Re: Milwaukee Midget
Post by: gkabbt on September 21, 2014, 06:47:44 PM
Chris, I don't care what you answered early to my post but I just LOVE your tag:

Bonneville I/GT record holder - 122.539 mph
:cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:

I was so fortunate to be there to see that happen!!!!!

Gregg

OK
We'll talk about your possible road trip later!

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2014, 07:21:28 PM
Talk to Bleed. He can fab you a fine header.

Darned right, he can!

I intend to, but here's the deal with Midwest Fabrication.

They are SO DAMNED BUSY!

And that's great, because I want to see Bob and Jeff and the crew really make a go of it.

One of the reasons the fenders didn't get put back on the Midget until late in the game is that they were a back-burner project for Midwest Fabrication.  I agreed to that, and the work is excellent - but his focus is turning very solidly toward completed cars and frames.  Helping out buddies like me is much appreciated, but his business model would require anything I'd wind up bringing him to be a "back-burner" project.

A lot of it would depend upon his workload and how it will compare with my schedule.  I'd need to get the engine installed, run the whole car over to Bob's, have them make the header, retrieve the car, pull the engine, take it down to T&T for dyno work, and reinstall it.  If I can get an assurance of delivery from MF, ABSOLUTELY, I want them doing the work.  But I can't be sitting 4 weeks out with a dyno appointment, and Bob having a customer breathing down his neck to get a complete car finished.

And before we even buy the steel for it, we've got to get this engine modeled to determine appropriate pipe lengths, which will determine if we go with a tri-Y, a 4-into-1 - maybe even dual exhaust.

So Trent, as always, it's going to have to be a win-win for both of us.

To those of you who are wondering about Midwest Fabrication, here's their website.  They are busy . . . and I ADORE THEIR WORK!

http://www.midwest-fabrication.com/



Chris, I don't care what you answered early to my post but I just LOVE your tag:

Bonneville I/GT record holder - 122.539 mph
:cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:

I was so fortunate to be there to see that happen!!!!!

Gregg

OK
We'll talk about your possible road trip later!



You know what, Gregg?  I'm kind of fond of it myself!  :cheers:

Title: Re: Milwaukee Midget
Post by: gkabbt on September 21, 2014, 07:27:50 PM
To those of you who are wondering about Midwest Fabrication, here's their website.  They are busy . . . and I ADORE THEIR WORK!

http://www.midwest-fabrication.com/


And it shows with the work they did on your car!

Gregg
Title: Re: Milwaukee Midget
Post by: Tman on September 21, 2014, 10:32:24 PM
Wish you were closer, we could get you in and out in a couple weeks.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 22, 2014, 07:45:43 AM
If Midwest Fabrications can't fit you in, other local possibilities:

Al Varacins,   Think his shop is in Wilmot, WI.

Or

Ken Baurle,   Sugar Grove, IL

Both have made nice headers in the past.

Flanges can be laser cut, or water jet cut, or Mike can crank them out the old fashioned way on his digital mill . . . . .  merge collector should come from Burns . . . .  perhaps flanges as well . . . . .

Does anyone out there know of a shop with an ICE header mock-up kit?   Just off the top of my head, the tube sizes are going to be in the 1.375" to 1.50" diameter range.   Probably going to model a stepped style Vs a 4/2/1 style.

http://www.youtube.com/watch?v=R1THlAZ2BqI

I've fabricated a bunch of headers years ago, and this kit would have saved a LOT of time & investment . . . . . .    A good header is going to be key to getting the power you are going to need, no surprise there.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 26, 2014, 06:21:04 PM
Here's one for you, Chris!

"Pabst Project" in Portland: http://www.pamplinmedia.com/pt/11-features/234624-98272-project-pabst (http://www.pamplinmedia.com/pt/11-features/234624-98272-project-pabst)

Matt Slessler, a field marketing representative for Pabst Blue Ribbon, says Portland is at the heart of his company’s body of sales.

“We sell more Pabst in Portland than anywhere in the U.S.,” he says.
(Pretty surprising in a city with so many craft brewers.)

...more...(the music looks be really ugly IMO)

 :cheers:

Mike

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2014, 07:17:53 PM
Here's one for you, Chris!

"Pabst Project" in Portland: http://www.pamplinmedia.com/pt/11-features/234624-98272-project-pabst (http://www.pamplinmedia.com/pt/11-features/234624-98272-project-pabst)

Matt Slessler, a field marketing representative for Pabst Blue Ribbon, says Portland is at the heart of his company’s body of sales.

“We sell more Pabst in Portland than anywhere in the U.S.,” he says.
(Pretty surprising in a city with so many craft brewers.)

...more...(the music looks be really ugly IMO)

:cheers:

Mike



To each his own, but I will say this.

The Violent Femmes are from here in Milwaukee, and their following is huge in Australia.  Their biggest claim to fame is that they're the only band to have ever had a platinum album that didn't chart a single.  

It makes sense that they are on the bill - they're just about as Milwaukee as Bowling and Bratwurst - and those two things go great with our other nefarious export, PBR.

I never saw them live until I went to Ireland in 2006.  Their sound engineer, Brian Miller, who has also worked with the Indigo Girls, got me a leg up in the audio business, and we were able to hang out with the band in Cork and in Galway.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0747.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0747.jpg.html)

Of course, while in Ireland, I took the opportunity to consume some of the national brew . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0734.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0734.jpg.html)


So yes, I've flown half way around the world to see a band that practiced 3 blocks away from where Kate and I first shared an apartment.

And I haven't seen 'em since!
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 26, 2014, 08:17:25 PM
Izzat your new push truck?  :cheers: BTW I test drove it and I really really like it.  :wink: Thanx Bub. Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2014, 08:22:42 PM
Izzat your new push truck?  :cheers: BTW I test drove it and I really really like it.  :wink: Thanx Bub. Wayno

I think one pulls a draw.  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on September 26, 2014, 08:40:45 PM
When I quickly 1st saw this, I thought you were some kind of Magistrate or Parliament Member with the coat and scarf you were wearing.....LOL!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0734.jpg)

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2014, 09:24:03 PM
While I profess the merits and enjoy the effects of a good stout or a tasty whiskey, I remain too sober and cowardly to involve myself in Irish politics.

"May the road rise up to meet you."

That way, when you stumble, you can blame it on poor infrastructure.  :wink:
Title: Re: Milwaukee Midget
Post by: gkabbt on September 26, 2014, 09:30:18 PM
TRUE.....LOL!    :cheers: :cheers: :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: Captthundarr on September 26, 2014, 10:43:15 PM
My God you look like Dan Akroid......
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 27, 2014, 07:25:48 AM
My God you look like Dan Akroid......


Nah . . .    He looks more like George Jones, after a rough night of performing & "consumption".
Title: Re: Milwaukee Midget
Post by: Tman on September 27, 2014, 09:18:57 AM
Ahh yes, the Violent Femmes. Great band from my youth.
Title: Re: Milwaukee Midget
Post by: Stan Back on September 27, 2014, 12:01:17 PM
You're still in your youth.
Title: Re: Milwaukee Midget
Post by: Tman on September 27, 2014, 01:04:03 PM
You're still in your youth.

And I intend to stay that way! At least mentally! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2014, 01:30:39 PM
You're still in your youth.

And I intend to stay that way! At least mentally! :cheers:

Trent, it's been working for FREUD, lo these many years.

When I grow up, I want to be a kid again.  :wink:
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 27, 2014, 01:33:35 PM
You're never too old to have a happy childhood....
growing old is required
growing up is optional
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2014, 02:05:22 PM
You're never too old to have a happy childhood....
growing old is required
growing up is optional
 :cheers:

If you do it right - as Glenn has - you end up with the intelligence of experience, the wisdom of maturity, the recklessness of puberty, the enthusiasm of youth, and the imagination and sack to act on the possibilities such a combination can bring under the guise of feigned senility. 

I've changed my mind - I don't want to be a kid again - I want to be FREUD.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 27, 2014, 04:44:37 PM
Milwaukee Midget said:  "And I intend to stay that way! At least mentally!"

For a few years now (don't ask how many, please) I've described myself as "rapidly approaching middle age".  Let them in the audience figure out what I mean by that. :evil:
Title: Re: Milwaukee Midget
Post by: Tman on September 27, 2014, 05:19:46 PM
Milwaukee Midget said:  "And I intend to stay that way! At least mentally!"

For a few years now (don't ask how many, please) I've described myself as "rapidly approaching middle age".  Let them in the audience figure out what I mean by that. :evil:

No, I SAID that Slim!  :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2014, 01:36:48 AM
Milwaukee Midget said:  "And I intend to stay that way! At least mentally!"

For a few years now (don't ask how many, please) I've described myself as "rapidly approaching middle age".  Let them in the audience figure out what I mean by that. :evil:

Well, seeing as Trent is the one you quoted, and ascribed his quote to me, should we assume you overshot the exit ramp?  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2014, 09:12:50 AM
Chris,

Ralph Thomas, of "Highlander" fame, has seen fit to comment about the Milwaukee Midget on the VRRF forum thread I started about the "Grenade".

The link is:   http://www.vintageracerules.com/forums/ubbthreads.php/topics/9711/999.7cc_BMC_'A'_series_Land_Sp#Post9711

Are the USFRA records for Bonneville separate from the SCTA records for Bonneville?   The SCTA records page still lists Ralph and the Highlander as the I/GT record holder.  :?

 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2014, 09:24:02 AM
midget,

Will be UNAVAILABLE today between 11am & 3:30pm . . . . . .

Rite of autumn, Chicago version . . . . . .

GO BEARS!!!!

 :cheers:
packerhaterboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2014, 09:27:11 AM
midget,

When can we sit down and make a list of material needed from Speedy?

 :cheers:
bearsfanboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 28, 2014, 09:35:25 AM
Mark, I doubt any of the records have been updated yet on the SCTA site.  Remember it is a volunteer organization.   Rest assured, the midget is the new LSR I/GT record holder.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2014, 02:08:40 PM
midget,

Will be UNAVAILABLE today between 11am & 3:30pm . . . . . .

Rite of autumn, Chicago version . . . . . .

GO BEARS!!!!

 :cheers:
packerhaterboy

Wow, is that today?

I have the Cubs/Brewers game on the radio.

I love seeing a race to the bottom . . .

"Baseball is dull only to dull minds" - Red Barber

Packers/Bears?  meah . . .



Cubfaninmilwaukeeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 28, 2014, 04:24:38 PM
GAAAAAAAHHHH!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Another year in hell with Cutler & Trestman . . . . . . . . .

The Cubs & Bears are why I chose racing!!

 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
drowninmysorrowsboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2014, 05:53:10 PM
Cheer up, Bunky -

Like they say in Wrigleyville -

"There's always next year!"

But I will say this much for the Bears -

That first quarter, where they ate up almost 9 minutes of the clock with a mid 1970's Ohio State type running game?  Had they stuck to that plan, rather than letting Cutler demonstrate his lack of aerial abilities, well, it could have been closer.

"There are three things that can happen when you throw a football, and two of them are bad." - Woody Hayes

Yeah, I had both Flatlander/Cheesehead games going today - one in the garage, one in the basement.

But hey, buddy, the Cubs avoided a 90 game losing season!  :cheers:

And the Brewers entertained us all with the worst late season collapse of a national league team since 1969!  :cheers:

There is no joy in Mudville, and I find myself heading into October cheering on the Cardinals once again.
Title: Re: Milwaukee Midget
Post by: SteveM on September 28, 2014, 07:30:39 PM
I find myself cheering the Cardinals in October with regularity. STL is a baseball town.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2014, 07:50:06 PM
I find myself cheering the Cardinals in October with regularity. STL is a baseball town.

Steve - and keep in mind, this is from a Cubs fan and also a fan of the American League Brewers, whom the Cards defeated in a 7 game series in '82 . . .

My experience is that Cardinal fans are among the most welcoming and knowledgeable baseball fans of any team I know.  On top of that, the Cardinal organization is among the most consistent teams in all of baseball.  

And I also think that the National League Central Division has become one of the toughest divisions in Baseball.

So I'll continue to pull for the Cubs, and I'll support the Brewers, but come October, if neither Chicago or Milwaukee are in the picture, you'll find me screaming at the TV at McBob's or Stenny's or the Wunder Bar, pulling for the Red Birds.

You're lucky to have them in your back yard - they play good baseball.
Title: Re: Milwaukee Midget
Post by: Tman on September 28, 2014, 11:46:23 PM
My Rockies are out. I am watching the Cards and Dodgers.............
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 02, 2014, 10:22:09 PM
Well, shucks!

Racing Junk's News and Events department got us some virtual ink!

Last year's pictures, for certain - Neither Kate nor Simon were around, and the request came before I had Gregg's or Pork Pie's shots available, but needless to say, I'm tickled.

http://www.racingjunk.com/news/2014/10/02/mg-midget-sets-record-at-bonneville/

Title: Re: Milwaukee Midget
Post by: Glen on October 02, 2014, 10:38:58 PM
Cool.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 02, 2014, 11:39:14 PM
Very.  :wink: Wayno
Title: Re: Milwaukee Midget
Post by: salt27 on October 02, 2014, 11:54:57 PM
Cool indeed, Chris, Thank you so much for giving the Jade Grenade one more chance to prove its self.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 03, 2014, 12:20:39 AM
Cool indeed, Chris, Thank you so much for giving the Jade Grenade one more chance to prove its self.   :cheers:

I'll tell you who needs to be thanked for that - Wayno.

I committed to a new engine late last year, and after the rain-out at Speedweek, I was ready to pack it in, pension off the A-motor, and come back in 2016 with the new MG/Rover twin-cam.

But Wayne - the well-connected visionary with the thick rolodex, and with the help of Gus, Bud McManus and Don Strong - put together a scenario where I was able to take that antiquated tractor motor and, indeed, let it prove itself.

The Speedweek program only reflects the team I knew I had going in this year - it turns out I had a bigger team than I had imagined.

It's my hope that someday I can either repay the favor, or as Fordboy has done with me, pay it forward.

It's an honor to run at Bonneville with all of you.  I will never lose site of that.

 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 03, 2014, 01:04:04 AM
Gus will yell at me but, BIG emphasis on Gus.  :cheers: He came up with the "PALE" on your license plate. Wayno
Title: Re: Milwaukee Midget
Post by: gkabbt on October 03, 2014, 08:03:15 AM
Thanks for the Racing Junk link. Current pics or not, some ink is better than none at all!  :-D

Gregg



Title: Re: Milwaukee Midget
Post by: fordboy628 on October 03, 2014, 08:07:03 AM
Well, shucks!

Racing Junk's News and Events department got us some virtual ink!

Last year's pictures, for certain - Neither Kate nor Simon were around, and the request came before I had Gregg's or Pork Pie's shots available, but needless to say, I'm tickled.

http://www.racingjunk.com/news/2014/10/02/mg-midget-sets-record-at-bonneville/



midget,

Nice coverage.

And now for the bad news . . . . .

Publicity brings notoriety.

Pretty soon the paparazzi will be on your doorstep, in your face and your life will be ruined.   But Snooki and Lindsey Lohan will want to date you . . . . . .

Be careful about what you wish for . . . . . .
 :cheers: :cheers: :cheers:
oktoberfestboy

mebbe I had one too many . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 03, 2014, 10:16:26 AM

midget,

Nice coverage.

And now for the bad news . . . . .

Publicity brings notoriety.

Pretty soon the paparazzi will be on your doorstep, in your face and your life will be ruined.   But Snooki and Lindsey Lohan will want to date you . . . . . .

Be careful about what you wish for . . . . . .
 :cheers: :cheers: :cheers:
oktoberfestboy

mebbe I had one too many . . . . . .

mebbe . . .

Folks, this is what happens to a flatlander when the aberration of Thursday night football puts the Packers a half/game ahead of the Bears.  Even the calculating, educated and otherwise rational engineer starts pouring 'em back and flipping through the channels, ultimately landing on TMZ :-D 

I just don't envision the Snookis and Lindsey Lohans of the world cruising the pages of "racingjunk.com" looking for dates.

No, I'm happy with Kate - although I still find Wanda Jackson a class act.  :wink:


Title: Re: Milwaukee Midget
Post by: SteveM on October 03, 2014, 11:20:19 AM
Maybe not Snookie or JWow - but I believe that Tonya Harding has some association with LSR.

Steve.
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on October 03, 2014, 12:08:45 PM
Maybe not Snookie or JWow - but I believe that Tonya Harding has some association with LSR.

Steve.

Ha! with broken knee caps Chris would fit in the car easier!
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 03, 2014, 02:21:57 PM
Monte, did you show any indication that you'd like to have tried getting into Chris' car when he made his runs?  I don't know which of you is taller -- but I can see that a video of you attempting to clamber in might have been worth seeing on the internet - and maybe also at the USFRA dinner banquet in December.  Better than your Karnack routine, for sure. :evil:
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on October 03, 2014, 02:51:03 PM
Monte, did you show any indication that you'd like to have tried getting into Chris' car when he made his runs?  I don't know which of you is taller -- but I can see that a video of you attempting to clamber in might have been worth seeing on the internet - and maybe also at the USFRA dinner banquet in December.  Better than your Karnack routine, for sure. :evil:

It might be time to Camshaft the Magnificant to make a return visit at the awards banquet this year. I hear he has some new writers
helping him now....it might be better than before.
I doubt I could even get one of my feet into the midget, it amazes me Chris can get in there.  Once he is in there I have a hard time getting my hands inside to check the belts!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 03, 2014, 04:02:18 PM
It's really not that bad.  I've said it before, I wouldn't want to do 12 laps at Road America in it, but I'm only going three miles.

And the faster I run, the faster I can get out.

And Monte - about your hands on my belt . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Tman on October 04, 2014, 12:41:00 PM
Maybe not Snookie or JWow - but I believe that Tonya Harding has some association with LSR.

Steve.

And that annoying Model A that warms up every five minutes in staging! :evil: :roll: :-D Makes the midget sound soothing.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 04, 2014, 06:34:01 PM
midget,

300 pages? ? ? ?

What the hell happened? ? ? ?    And why isn't there more info on important stuff like   Beer! ! ! ! !

I guess I have to share some of the blame . . . . :cry:

300 pages? ? ? ?

I'll set the total at 500 pages for this "Build Diarrhea Diary".

 :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:
Roverboy

BTW, I'll also take the "over" on the 500 pages prediction . . . . . . .      How many days until SpeedWeek 2016? ? ?
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 05, 2014, 01:09:09 AM
... Can this website software handle 4-digit page numbers?...
Nobody knows? :?
Title: Re: Milwaukee Midget
Post by: jacksoni on October 05, 2014, 08:27:17 AM
I think MM needs a new build thread for the K motor.  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 11:48:07 AM
I think MM needs a new build thread for the K motor.  8-)

Actually, I'm wondering if a "child board" can be set up under the existing thread.  Slim, any ideas?

And today, the K-series will start in earnest. 

Wisely, I think, I just cleaned it up and put it into the basement when I received it last spring.  Today, I'm going to disassemble the head and create a steel plate to attach a dial indicator.

Fordboy and I will be doing some data collection.  The first thing we want to determine is what kind of clearance we can run with the valves.

As with the A-series, we are destroking a larger engine to make it class compliant.  The downside to doing this - as I discovered with the Grenade - is that when you make a larger engine smaller in displacement, you limit your opportunities to increase compression ratio.

The "Kettle" - which is the name we'll be giving the K-series in honor of its notorious reputation to overheat and produce furious wisps of steam, blown head gaskets and warped heads, actually has a solid racing record in Europe.  It was the first engine offered in the Lotus Elise when it was introduced, is a common site under the bonnet of Caterham 7's, and was the basis for Terry Kilbourn's MG EXF in 1997.  What's going to be required is a huge dedication to careful and precise build techniques and tolerances.

I expect Mark will once again be both the "mentor" and the "tormentor" with regards to seeing I do this one right.  I'm very glad he's in at the beginning on this one.  His experience on small displacement Cosworth, Ford and Renault eurotrash fours will likely make this build a lot less arduous than the Grenade build.

Although I expect it won't be any cheaper.  :roll:     
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 05, 2014, 02:12:43 PM
Well, yes, I can make a "child board", Chris.  See below -- it's not all that difficult -- even for me.

But when I was looking through the admin. pages I realised that the Build Diaries are located in the Bonneville Salt Flats Discussion general area -- and not all of the builds are for Bville.  I might just create a freestanding topic for builds - or maybe not.  I mean, after all, everyone has been finding the build stuff right along for a bunch of years, but then -- maybe it'd be wise to break away from the implied Bonneville stigma (?).

Any comments, girls and boys?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 03:33:46 PM
I guess the question is if it can be done under a specific subject, or would it have to be under a specific board?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 03:39:47 PM
Okay, a die cast head -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5497_zps834ec645.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5497_zps834ec645.jpg.html)

Huge tappet surface –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5505_zpsaab88562.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5505_zpsaab88562.jpg.html)


Cam girdle/ladder –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5501_zpsa143fc5b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5501_zpsa143fc5b.jpg.html)


I didn’t just fall off of the turnip truck, but gut level, if I were to have designed this engine, I think I’d have gone with a different surface for cam bearings than just the die cast aluminum itself – Maybe this is the way it’s done today, but I don’t much care for it -


I’m seeing some wear in the bearing surfaces on the ends – they don’t quite pass the fingernail test, but the cams look fine.  Maybe a surface machining of the head and the girdle and an align hone?  Or maybe not worry about it.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5503_zps5d732d1f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5503_zps5d732d1f.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5504_zpsaa98e804.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5504_zpsaa98e804.jpg.html)

I’ve got to figure out how to bypass the hydraulics in the tappets to get some accurate valve to piston measurements.
Title: Re: Milwaukee Midget
Post by: RichFox on October 05, 2014, 03:54:43 PM
My Lotus and Nissan both ran on aluminum and seemed alright. On the Nissan I dumped the hydraulic insides and made spacers to length after the valves were ground. Was a pain to adjust. Pretty much the same deal on the Lotus except it came that way. Since I had the cams reground, twice, the factory shims were to thin and I had to make my own. I made them from 4130 HT. Not good for 100,000 miles but fine for 3 down and 3 back.
Title: Re: Milwaukee Midget
Post by: manta22 on October 05, 2014, 04:14:11 PM
OK, let me say up front that this is a harebrained idea. What about cleaning the hydraulic lifters thoroughly and then injecting them full of a hard epoxy? It's OK to laugh but tell me why it won't work  :?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 05:21:44 PM
OK, let me say up front that this is a harebrained idea. What about cleaning the hydraulic lifters thoroughly and then injecting them full of a hard epoxy? It's OK to laugh but tell me why it won't work  :?

Regards, Neil  Tucson, AZ

Neil, I'll never discount one of your suggestions.

The cam is directly above the tappet, the hydraulic piston-spring combination is built into the tappet, and it's the hydraulic piston that actuates the valve.  It's the cushion of the spring and oil that takes up the slack in the valvetrain.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5507_zpse13b11b4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5507_zpse13b11b4.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5506_zps5fff3a00.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5506_zps5fff3a00.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5508_zpsf4d0022d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5508_zpsf4d0022d.jpg.html)

Right now, we don't know what the base circle on the cam is going to be, the amount of lift we'll be needing, the valvestem length, or the seat pressure.  What we would have to do if we follow your suggestion, would be to get everything set and then set each lifter with epoxy.  The cams would have to come out - what, 8 times - and if one is screwed up, well, I'm looking for replacements.

And honestly, I'm looking at these pieces and asking myself, "It this a component I'm going to trust on a 10,000 RPM 1-2 shift?"

It'd take a lot of really good glue to get me to that point.

This is all new to me, and while I'm certain this valvetrain will, in the end, be much less problematic than the OHV arrangement of the Grenade, it's going to require "a huge dedication to careful and precise build techniques and tolerances."
 
It's a 33mm diameter tappet - I'm wondering if there's anything commonly available in the US of a similar size and can be had in a performance adjustable solid version - possibly GM, Ford, Toyota, Honda?

I'm heading over to eBay to see if I can find a valve spring compressor for this thing.
Title: Re: Milwaukee Midget
Post by: Stainless1 on October 05, 2014, 05:26:43 PM
Personally I think you should just continue this thread... It is still the Milwaukee Midget... you are just putting in a new bullet....errr.... grenade

fairly normal to see aluminum heads with aluminum cam caps in modern bike motors, the scratches are there to hold oil in the bearing surface  :roll:
 :cheers:

Title: Re: Milwaukee Midget
Post by: Stainless1 on October 05, 2014, 05:30:36 PM
A harbor Freight c-clamp with a tube smaller than the spring welded on the end works well... you will need windows in the tube to work the keepers... If you need a picture I will be home Tuesday nite.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 06:08:53 PM
Thanks, Bob - I think Fordboy might be able to help me with that, now that I think about it.

Looks like they’ve been converted to solid by others – but my concern is the diaptre one would need to grind on the face of the tappet to work with an appropriate cam, if that would leave enough material on the face to be safe, and how hard one would need to treat them.

The set-up would have to be spot on, or you’re making new shims every time.

I found this on http://forums.mg-rover.org/showthread.php?t=367218

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/ktappet_zpscba81a2f.gif) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/ktappet_zpscba81a2f.gif.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/tappet2_zps131acf08.gif) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/tappet2_zps131acf08.gif.html)

I'm stuck calculating clearances until I can install lighter checking valve springs.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 06:26:29 PM
Misspoke earlier - it's a sand casting - it just has the cheap look of a die cast piece.  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 06:51:28 PM

Looks like they’ve been converted to solid by others – but my concern is the diaptre one would need to grind on the face of the tappet to work with an appropriate cam, if that would leave enough material on the face to be safe, and how hard one would need to treat them.


Well, maybe the buckets are more substantial than I thought.

The face is .088, the sides, .033.
Title: Re: Milwaukee Midget
Post by: RichFox on October 05, 2014, 07:21:38 PM
Yes, on the Lotus I had to make shims any time anything got changed. As long as I kept them in order it wasn't too bad after the first time. Assemble the head. Measure the clearance and write it down. Disassemble the head. Measure the shims and do the math. surface shims that are to thick. Make new if you need thicker. Reassemble and repeat.   
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 05, 2014, 08:24:27 PM
Chris,
I assume you are aware of the following.  Seems to have a lot of useful information on the K-series.  Apparently some people have been down this road before...

http://kengine.dvapower.com/
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 05, 2014, 11:20:37 PM
Thanks, IO - it's a site I've been to over the years, but neglected to bookmark - an oversight corrected by your prompting.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 06, 2014, 10:04:53 AM
I just had an idea.  If I were to take the stock cams - which will be replaced - and have the lobes turned down to the diameter of the base circle on the new cams - whatever those wind up being - I could use them as set-up gauges during the shimming process.

 :roll:

Title: Re: Milwaukee Midget
Post by: fordboy628 on October 07, 2014, 04:20:21 AM

Looks like they’ve been converted to solid by others – but my concern is the diaptre one would need to grind on the face of the tappet to work with an appropriate cam, if that would leave enough material on the face to be safe, and how hard one would need to treat them.


Well, maybe the buckets are more substantial than I thought.

The face is .088, the sides, .033.

midget,

R-E-L-A-X.  and not just about your dam* Packers.   (BTW, they deserved to win.  Bears are undisciplined AND poorly coached . . . . so much so, I'm done for the year.)

Mark's rule #3 or #5, whatever, is:  DO NOT RE-INVENT THE WHEEL!!!

We should use solid, Cosworth style, inverted bucket tappets for the following reasons:

1)   It is simple.
2)   It is lighter than modifying the stock hydraulic followers, permitting use of lighter valve springs @ higher rpm.
      (The target peak bhp rpm will NOT be 10,000 rpm, but I want to engineer valve-train reliability up to 10K/10.5K, since I watched the video of your 126 mph run.)
3)   You can "get away" with "flat tappets" because with 4 valves per cylinder, (and 8 ports . . . ) the cam grind does not have to be as "intense" as it was for the "Grenade".
      (WHICH I WOULD LIKE TO POINT OUT, WAS NOT . . . .)
4)   Reducing the base circle diameter of the cam lobes is probably the ONLY way to increase valve lift, since the valve seat to cam centerline dimension is "fixed".
      I doubt that this will be an issue, because with 4 valves per cylinder, "massive" lift will NOT be required.

There are a couple of different permutations of this style.  One uses a short inner "stem" or "post" in the tappet to replace the hydraulic adjuster mechanism.  The other uses a short tappet stem combined with "long stem" valves.   I'm not sure which one might be in use for K's, but we should check on what is available from REC and Piper in the UK.   Both styles utilize a "top hat" style shim in between the valve stem and the tappet as the method to adjust the valve clearance.

AND, yes, adjusting the valve clearance is a "PITA", just as on Cosworths, Lotus TwinCams, or any other twin OHC race prepped engine.   Just the way it is, embrace and accept it.

The plan should still be to measure what we need to and gather the information.   Then start making decisions and ordering parts.

This "journey" will be different, no blind spots, eyes open all the way.

 :cheers: :cheers: :cheers:
Kufupandaboy

I guess I need to start working on the simulations for output, eh? ?
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 07, 2014, 04:52:06 AM
Chris,
I assume you are aware of the following.  Seems to have a lot of useful information on the K-series.  Apparently some people have been down this road before...

http://kengine.dvapower.com/

IO,

Thanks.   Already been using that site for research.   DVA has built a couple of 1700cc engines producing 250 bhp and 152 lbs/ft tq.   BTW, this was on a "rolling road", so this is rear wheel bhp/tq.   These numbers may be a bit optimistic.

At a similar build specification, at 1 liter that scales down to:  147 bhp and 89 lbs/ft tq.

I think it is reasonable to have a goal of 85% of those numbers as a goal for the first permutation of the 'K' build.

That would be:   125 bhp and 76 lbs/ft tq.   Should be able to achieve the bhp and perhaps do a bit better on the tq, say 83 lbs/ft, because:

Currently the "Grenade" makes 99.1 bhp and 75.8 lbs/ft tq,

and I, for one, think we can be a bit more "efficient" with 8 ports and 4 valves per cylinder.

And, I've built LOTS of Cosworths . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 07, 2014, 06:23:18 AM
Okay, a die cast head -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5497_zps834ec645.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5497_zps834ec645.jpg.html)

Huge tappet surface –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5505_zpsaab88562.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5505_zpsaab88562.jpg.html)


Cam girdle/ladder –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5501_zpsa143fc5b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5501_zpsa143fc5b.jpg.html)


I didn’t just fall off of the turnip truck, but gut level, if I were to have designed this engine, I think I’d have gone with a different surface for cam bearings than just the die cast aluminum itself – Maybe this is the way it’s done today, but I don’t much care for it -


I’m seeing some wear in the bearing surfaces on the ends – they don’t quite pass the fingernail test, but the cams look fine.  Maybe a surface machining of the head and the girdle and an align hone?  Or maybe not worry about it.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5503_zps5d732d1f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5503_zps5d732d1f.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5504_zpsaa98e804.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5504_zpsaa98e804.jpg.html)

I’ve got to figure out how to bypass the hydraulics in the tappets to get some accurate valve to piston measurements.


midget,

Stop whining.  Even Cosworth runs the cams right in the cam carrier, on the aluminum.

We are not going to measure the valve to piston clearance with the cams installed.   Head with valves & light checking springs only, degree wheel on the crank.  Lots of measurements, lots of calculations.

The stroke (and possibly bore diameter) is going to be changed, so why measure the existing geometry? ? ? ?

The only thing that is important to the new build is existing valve clearance notch depth, how much lift can be tolerated at and around TDC, and how much more will be required.   This time around we are not going to be "scraping the bottom of the barrel" for compression ratio.  The 'K' is getting a domed, 4 notch piston with adequate piston dome thickness so that the piston dome can be machined to reduce the C/R to what we want, NOT what can we get.   We are not going to leave this to "check later" or "see how it works out".    This is going to be "built in".    It's called planning ahead.    Or the term I like: "Engineering".    Verstehen sie?
 :cheers:
Masterpoboy

P.S. 75mm bore x 56.5mm stroke = 998.4cc's   Vs   original 75mm bore x original 79mm stroke = 1396cc's   OR  whatever.   We get to decide.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 07, 2014, 10:35:26 AM


R-E-L-A-X. . . .



Wow - large Packer-green fonts.

Geez, buddy, guess I'd better grab some Octoberfest and make a drive across the Cheddar Curtain.  :wink:  :cheers:

Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 07, 2014, 12:23:14 PM
Chris, no reason for concern on where the cam rides in the cylinder head. Being in the automotive repair business, I can't recall seeing an overhead cam engine where the camshaft doesn't ride directly on the aluminum of the head. IMHO the only down side to your head is the headache of valve adjustment. Just be glad they didn't design it with a rocker arm that lives below the cam ie; Ford 5.4 and 4.6 V8s, as well as the Dodge 4.7 V8. I'm sure there's many more... Just seems like too many moving parts to me.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 07, 2014, 12:57:13 PM
Chris, no reason for concern on where the cam rides in the cylinder head. Being in the automotive repair business, I can't recall seeing an overhead cam engine where the camshaft doesn't ride directly on the aluminum of the head. IMHO the only down side to your head is the headache of valve adjustment. Just be glad they didn't design it with a rocker arm that lives below the cam ie; Ford 5.4 and 4.6 V8s, as well as the Dodge 4.7 V8. I'm sure there's many more... Just seems like too many moving parts to me.

Thanks, lsrjunkie.

I've never had an OHC head apart, so I really didn't know what to expect.

I will continue to post my observations and the questions they raise - despite Fordboy's admonition to stop whining and relax.  I'm not afraid to share my ignorance, because what I've found is that by doing so, I'm often asking the questions others are wondering about, but don't have a forum to express, or sometimes are too embarrassed to ask.

Philosophically, I'm still a student - a status I intend to maintain.  I don't want to necessarily become an expert, but I do want to have a solid understanding of what's going on.

I guess I shouldn't be surprised by the construction.  On early versions of the A-series BMC, there was no cam bearing on the back cam journal - it just spun in the cast iron bore, centered by the oil pump drive.  Granted, it was right by the oil pump, and plenty of oil was provided to prevent a seize-up, but as I look at the oil passages on the cam ladder on the Kettle, I'm seeing lots of flow available.

And seeing as a lot of bearings are aluminum alloy these days, it's not unreasonable to expect that a traditional bearing surface wouldn't be required.

This is what happens when you jump from 1940's technology to 1990's technology - things change, and one is enlightened and/or surprised. 
Title: Re: Milwaukee Midget
Post by: RichFox on October 07, 2014, 01:17:31 PM
My V4 engines all have the cam running in the iron bore. 88 years old and still doing OK. So it makes me wounder if cam bearings ever were necessary.
Title: Re: Milwaukee Midget
Post by: Buickguy3 on October 07, 2014, 10:04:58 PM
  Rich,
   I've wondered the same thing. If you never lose the "oil wedge" there should be little or no wear.
   Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 08, 2014, 01:06:37 AM
... a lot of bearings are aluminum alloy these days...
Umm... I guess "these days" means the last half-century? GM high-performance bearing (Moraine M-400) overlays were mostly aluminum; first available about 1960. :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2014, 01:14:51 AM
... a lot of bearings are aluminum alloy these days...
Umm... I guess "these days" means the last half-century? GM high-performance bearing (Moraine M-400) overlays were mostly aluminum; first available about 1960. :-)

Jack, I'm an old soul in a lot of ways.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2014, 11:36:17 PM
I've decided to maintain this thread with the Kettle build.  It should be easy to remember - anything regarding the K series will be starting on page 300.  Simple delineation, I think.

Sooooo . . .

Tuesday, I took some Hack-and-Snore Oktoberfest down to my Chicago Bear Backing Buddy, and we ripped into the head.  He needed a distraction . . .

We got the valves out and I'll be dropping the casting off at C&S for a cleaning and Zyglo®, along with the block.  I want to get this back to Mark soon, because he's flowing another head in the next few weeks, and I want to piggyback on that time and establish a baseline for this engine.

It's an interesting engine, this Kettle . . .

Plastic oil pickup - held in place with 2 cap screws and an O-ring . . . looks like an optional attachment for a Shop-Vac . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5511_zps6c085186.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5511_zps6c085186.jpg.html)

This is the oiling ladder - bolts to the bottom of the main girdle . . . no gasket, seal or silicone, which is all fine and well if the block doesn't twist and the machining is flat.  Even the oil pan - a cast aluminum piece - had no seal.   Is Rover so damned cheap that they can't afford a very thin piece of paper?

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5512_zpsadcbaedf.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5512_zpsadcbaedf.jpg.html)

This is the girdle itself, and you can see where the oil was leaking between the ladder and the girdle, because it had NO SEAL. There are 10 bolts that attach it to the bottom of the cylinder case around the perimeter.  The 10 head bolts - quite long, I might add - draw up on the girdle through the cylinder case.  ARP makes an upgraded replacement for them - the originals are a torque-to-yield arrangement which can't be reused -

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5513_zps2d77e1e4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5513_zps2d77e1e4.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5516_zpsbc9a520d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5516_zpsbc9a520d.jpg.html)

Nice sized crank seal on the rear - finally, a British engine that doesn't spit lubricant all over its clutch . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5509_zps738a77f4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5509_zps738a77f4.jpg.html)

Seeing as I need to have a custom crank made anyway, we'll be utilizing the Midget transmission, and we'll have the rear of the crank cut to fit the Midget flywheel.  The Grenade has a 1/4 inch plate on the rear of the engine - so will this one, when it's done . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5510_zps4f4d818f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5510_zps4f4d818f.jpg.html)

At some point in time, this engine either dropped a valve, broke a timing belt, or wound up with something noncombustible passing through it.  The head looks okay, so I dare say it was replaced - and judging that the car it came out of only had 60,000 miles, the timing belt looked really fresh.  The cylinders pass the fingernail test, but if I had torn this engine down to fix it, I'd have gone the extra mile and replaced the pistons . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5517_zps6edd6146.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5517_zps6edd6146.jpg.html)

And looking at the main bearings and the crank, it's clear that the crank took some foreign substance on a merry-go-round ride . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5514_zpsf4c2e67e.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5514_zpsf4c2e67e.jpg.html)

I need to get some 12 point metric sockets to remove the rods and pistons, so that's going to be it for this evening.

Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 10, 2014, 12:48:32 AM
Ten [long] fasteners clamping everything from the cams' "girdle" to the mains girdle together securely... I'm envious. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 10, 2014, 08:15:14 AM
Well, it's a low pressure casting technique they use to make these blocks - all very thin wall - and while all the engineering points to go, there are equal numbers in the junk yard as are on the road.  If I sound like I'm whining, it's because I'm not completely comfortable with it yet.  I said earlier . . .
"a huge dedication to careful and precise build techniques and tolerances."

On this thing, I simply don't think it will have the "forgiveness factor" of a cast iron 5-port tractor motor.

10 really long bolts - springs, as Sparky points out - sandwiching it all together.

I'm really going to have to be on my game this time.  I suspect my old friend, "Dumb Luck", will not be knocking on my door as often on this one.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 10, 2014, 09:40:40 AM

I've decided to maintain this thread with the Kettle build.  It should be easy to remember - anything regarding the K series will be starting on page 300.  Simple delineation, I think.

This is the oiling ladder - bolts to the bottom of the main girdle . . . no gasket, seal or silicone, which is all fine and well if the block doesn't twist and the machining is flat.  Even the oil pan - a cast aluminum piece - had no seal.   Is Rover so damned cheap that they can't afford a very thin piece of paper?


And if it had the thin piece of paper (as in RS1600 Ford Capris), it would still leak and be able to squirm around.

Having had MUCH experience with this type of setup, the ONLY way to prevent leaks or movement is to utilize a thin film of RTV sealant between the parts.   Solves two problems, leakage & structural strength.   The tried & true method used by Keith Black, Donovan, Cosworth, Renault, Ferrari, etc.   Gets my vote also.   Yes, it is a PITA, hence reserved for final assembly . . . . .
 :cheers:
Kungfupandaboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 10, 2014, 10:16:55 AM

I've decided to maintain this thread with the Kettle build.  It should be easy to remember - anything regarding the K series will be starting on page 300.  Simple delineation, I think.

This is the oiling ladder - bolts to the bottom of the main girdle . . . no gasket, seal or silicone, which is all fine and well if the block doesn't twist and the machining is flat.  Even the oil pan - a cast aluminum piece - had no seal.   Is Rover so damned cheap that they can't afford a very thin piece of paper?


And if it had the thin piece of paper (as in RS1600 Ford Capris), it would still leak and be able to squirm around.

Having had MUCH experience with this type of setup, the ONLY way to prevent leaks or movement is to utilize a thin film of RTV sealant between the parts.   Solves two problems, leakage & structural strength.   The tried & true method used by Keith Black, Donovan, Cosworth, Renault, Ferrari, etc.   Gets my vote also.   Yes, it is a PITA, hence reserved for final assembly . . . . .
 :cheers:
Kungfupandaboy

I know, and we discussed that Tuesday.

My point - my sorrowful lament, if you will - and yes, I'm whining again - is that gasketless assembly and reliance upon consistency in mating surfaces on mass produced engines for consumer use has become the norm.  And yes, companies are making it work, but to vastly varying degrees of success.

  Witness exhibit "A".

The leakage on the oiling ladder on the girdle mirrors the oil leakage we saw Tuesday night on the head.  It's likely that there is enough oil flow through the engine that it would never be a problem in a stock, daily driver, and that is the build goal from the factory. 

But I think it's a low bar, and I think different manufacturers have different success outputs attempting it.

Design only goes so far - execution is what makes design work.

Absolutely - a thin layer of RTV - I don't consider that a PITA for a racing application.  But I have reservations about the reliance on absolute finishes and tolerances being held in a factory setting - especially if the manufacturer is on the hook for warranty repair.

Title: Re: Milwaukee Midget
Post by: Stainless1 on October 10, 2014, 11:15:58 AM
Chris, take a couple of deep breaths, it is starting to look like you are working on a modern bike motor... more or less  :-D
Yamabond... all the Manufacturers of bike motors have their edition of it, it looks like a blend of rtv and contact cement.  It is how they all seal aluminum to aluminum machined surfaces.
Welcome to modern aluminum engines... they are way different than iron, you will develop a different love/hate relationship than you had will the grenade.
Title: Re: Milwaukee Midget
Post by: manta22 on October 10, 2014, 11:57:30 AM
Chris;

Hylomar is a good metal-to-metal sealant. It was developed by Rolls- Royce for their jet engines. It is a blue gel that's easy to apply, it allows the parts to be separated again without drama, and the old stuff can be wiped off clean with MEK, ready for a new application when it is necessary to reassemble the parts.

We used it on a Hewland LG600 transaxle; it made changing gearsets easier.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Rick Byrnes on October 10, 2014, 12:19:07 PM
I agree with Neil that Hylomar should work on all the joints you described.

At Ford when I was working in the Engine component engineering  sealing group, we used loctite to seal the block to girdle joint on the 2.5/3.0 litre Duratech.  We had tons of data showing that is surpassed any type of rtv at that joint.  Dont remember specifics, but the Loctite product was way superior.  I have no idea what they use since I left the group in 96/97.

We did not have long term data on Hylomar, but I still use it in my race motors on alum/alum machined joints.

RTV at the girdle joint had a problem with adhesive delamination when subjected to shear loads.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 10, 2014, 12:34:49 PM

RTV at the girdle joint had a problem with adhesive delamination when subjected to shear loads.

And shear loads will likely be an issue with the sandwich construction, damp liners and the long bolts.

I'm not doing this one twice.

All is under advisement - Thank You, guys.  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on October 10, 2014, 12:38:13 PM
Rick;

I remember that Loctite stuff you mentioned. It was supposed to have decent shear strength and I used it to seal the two- piece aluminum case of a trick Corvair engine that I built. I wonder what ever happened to that product, I have not seen it in decades.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 10, 2014, 12:45:32 PM
Rick;

I remember that Loctite stuff you mentioned. It was supposed to have decent shear strength and I used it to seal the two- piece aluminum case of a trick Corvair engine that I built. I wonder what ever happened to that product, I have not seen it in decades.

Regards, Neil  Tucson, AZ

Wow - I've owned two Corvairs.  If it will stop a Corvair from leaking, it'll work on ANYTHING!   :-D
Title: Re: Milwaukee Midget
Post by: manta22 on October 10, 2014, 12:53:20 PM
Chris;

The two most troublesome oil leaks from a Corvair engine were from the valve covers and from the pushrod tubes. The valve cover leaks were usually from over-tightening the hold-down bolts and distorting the cover; the pushrod tube leaks were from the o-ring seals. The stock O-rings would give out early because of the engine oil heat. Replacing them with Viton O-rings solves that problem. US mechanics' unfamiliarity with air-cooled engines didn't help the situation.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jacksoni on October 10, 2014, 01:27:59 PM
I used RTV on my Cosworth Vega, per Chevrolet instructions on the head to block. Subsequently on most other gasketed surfaces and worked ok. They recommended for the head to pre treat with the primer -http://www.dowcorning.com/applications/search/products/details.aspx?prod=04093284&type=PROD
which helps it stick.

More recently have been using  the Permatex "right stuff" which I understand is more a rubber than silicone product and am very happy with it. If the surfaces are clean, it sticks well and doesn't leak. Therefore also hard to get off. The hylomar sounds good in that respect.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 10, 2014, 08:14:36 PM

On this thing, I simply don't think it will have the "forgiveness factor" of a cast iron 5-port tractor motor.

10 really long bolts - springs, as Sparky points out - sandwiching it all together.

I'm really going to have to be on my game this time.  I suspect my old friend, "Dumb Luck", will not be knocking on my door as often on this one.

I think you should fabricate a custom alternator bracket.

I'd start with two pieces of quite heavy plate, maybe inch. Have one cnc'd to fit over the head and the other a snug fit to bear on the lower skirt and use it as the sump attachment, then I'd connect them with at least 14 high tensile bolts of maybe 58dia. Then you can hang the alt off it somewhere......... :roll:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 10, 2014, 08:46:26 PM
Izzat 58mm diameter? :-o Wayno  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 10, 2014, 09:30:45 PM

On this thing, I simply don't think it will have the "forgiveness factor" of a cast iron 5-port tractor motor.

10 really long bolts - springs, as Sparky points out - sandwiching it all together.

I'm really going to have to be on my game this time.  I suspect my old friend, "Dumb Luck", will not be knocking on my door as often on this one.

I think you should fabricate a custom alternator bracket.

I'd start with two pieces of quite heavy plate, maybe inch. Have one cnc'd to fit over the head and the other a snug fit to bear on the lower skirt and use it as the sump attachment, then I'd connect them with at least 14 high tensile bolts of maybe 58dia. Then you can hang the alt off it somewhere......... :roll:

A month back, and he's STILL jet-lagged?   :|

By the way - MGC rocks on the rocks -

http://melbournegincompany.com/

They must have stripped every Juniper tree in Queensland to make it go.

Thanks for that!
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 11, 2014, 12:58:23 AM
... I'm not doing this one twice...
Isn't that what we all say? :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2014, 01:12:36 AM
... I'm not doing this one twice...
Isn't that what we all say? :roll:

Yup . . .

Time and time again.

But THIS time, I'm going to stamp out and alleviate redundancy.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2014, 01:13:39 AM
... I'm not doing this one twice...
Isn't that what we all say? :roll:

Yup . . .

Time and time again.

But THIS time, I'm going to stamp out and alleviate redundancy.  :cheers:
Title: Re: Milwaukee Midget
Post by: FNQ on October 11, 2014, 05:53:51 AM
Forgive my ignorance but does the k series use metric??? was this from the collaboration from Honda or built in Europe or?  ... i am not sure if the midget will understand all this new fangledness
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2014, 03:30:48 PM
Forgive my ignorance but does the k series use metric??? was this from the collaboration from Honda or built in Europe or?  ... i am not sure if the midget will understand all this new fangledness

There IS a K-series Honda engine - no relation to the MG/Rover engine, despite Rover's procurement of Honda engines for the Sterling line of cars in the late 1980's.  

The K series MG/Rover engine was a clean sheet of paper for Rover.  They were the original engine Lotus chose for the Elise, but because it doesn't have a knock sensor, they couldn't export them to the United States until Lotus started procuring engines from Toyota.

As to whether or not the MG will accept the Rover engine, it's a popular swap in Great Britain.  They also tend to wind up in a lot of Caterham 7s.

Yup - metric.       

Makes for a tidy install, I think . . .

http://www.youtube.com/watch?v=ylu3LO_PWJA
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 11, 2014, 06:19:55 PM
... I'm not doing this one twice...
Isn't that what we all say? :roll:

Yup . . .

Time and time again.

But THIS time, I'm going to stamp out and alleviate redundancy.  :cheers:

.............and again.

Now, what with all this metricity, I'm wondering if you're going to go the full whack. Are you going to change the clocks? That way you can fit more hours into a day.

My dad would always make the point that since metric measurement was brought in he felt younger.

Thing is, metric is a great system but its almost always contaminated.............

OK, have at it. :evil: :evil: :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2014, 08:30:19 PM

Now, what with all this metricity, I'm wondering if you're going to go the full whack.


Doc, I'm racing an MG.  No matter how it's measured, there's little doubt I've gone the full whack.

Regarding time, I'm pushing for the 33 1/3 hour day.  That way, I'll be able to easily calculate the time by counting the grooves on "Dark Side of the Moon" and dividing it into 66,666.

Example -

"Time" (track 4) runs 233 revolutions on the turntable.  233/66,666 =.003495.

So according to my watch, it's .003495 later than when I started counting the revolutions on my stereo.

It's no less sensical than a yard being the distance between a king's nose and his thumb. 
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 11, 2014, 10:13:00 PM
Some words for you to contemplate,

Metperial
Impetric.
Metworth
BSM
Whitric.
 :wink:

sorry I'm just in a generally annoying mood today.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2014, 11:26:32 PM
Some words for you to contemplate,

Metperial
Impetric.
Metworth
BSM
Whitric.
 :wink:

sorry I'm just in a generally annoying mood today.


Always throwing a wrench into the works . . .

 :wink:

I own one Metperial open end . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Channellock-Code-Blue-Pliers1_zps41699c78.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Channellock-Code-Blue-Pliers1_zps41699c78.jpg.html)


Truth be told, I have very little experience with Metric sizing.  I find myself constantly grabbing the wrong socket or spanner.

And it's not like I haven't owned cars with metric sized bolts.  It's just that they've been - for the most part - a lot more reliable than the older American and Brit cars I've owned.

Experience being the best teacher . . .
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on October 11, 2014, 11:31:45 PM
Some words for you to contemplate,

Metperial
Impetric.
Metworth
BSM
Whitric.
 :wink:

sorry I'm just in a generally annoying mood today.


domain-kb.com/www/metperial.com :-D
Title: Re: Milwaukee Midget
Post by: salt27 on October 11, 2014, 11:53:21 PM
sorry I'm just in a generally annoying mood today.


Generally annoying is not at all like you, usually you are very annoying.   :-D

I think this may be progress.   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 12, 2014, 09:34:28 AM
sorry I'm just in a generally annoying mood today.


Generally annoying is not at all like you, usually you are very annoying.   :-D

I think this may be progress.   :cheers:

Perhaps a demotion from Generally annoying to Majorly annoying, might be in order? ?   :roll:
 :cheers:
annoyingboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 13, 2014, 12:07:25 AM
Okay, I’ve mentioned the “Sandwich” construction of the K-series, but after cleaning up the gunk in the block and started putting 2 and 2 together, this kinda frightened me.
  
I sourced these two photos from MG-rover.org .  The spindly piece is the stock unit, which I have.  The other die casting is the “uprated” version.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCF00381_zpsec18d2a8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCF00381_zpsec18d2a8.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCF00371_zpsc9ea0527.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCF00371_zpsc9ea0527.jpg.html)
If all it did was supply oil to the mains, that would be okay, but the 10 holes around the perimeter are the tapped holes for the head stud long bolts.  So essentially, the whole engine is held together by this piece and 10 “springs”.

Of course, I would want the heavier duty item of the two.  But ideally, I would prefer a steel piece.  My concern in fabricating a steel replacement is expansion rates and potential sheer and shifting.  But even this uprated oil ladder/girdle retainer looks – well, kinda cheap.

I know – relax – take a breath – all good advice.  Yes, die casting has come a long way, but I’m questioning everything this time – especially a threaded die casting intended to hold the whole engine together.  

Title: Re: Milwaukee Midget
Post by: FNQ on October 13, 2014, 04:23:37 AM
The original ladder does look a tad flimsy doesn't it... but so long as you don't plan on detonation  i am sure the uprated unit will go the relatively short distance. at 9000rpm or thereabouts.

now  that mg install looks the ducks.....  were they 4 amals?    thanks for the honda K info....
what about metric obsfucation... the hiding of metric threads in english body work... now what crank tap will you have to use... multiply by 12 and divide by Tuesday.... loving the detailed strip down .. keep the info coming.... any of those ladder studs prestretched coming out?
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 13, 2014, 07:13:39 AM
Okay, I’ve mentioned the “Sandwich” construction of the K-series, but after cleaning up the gunk in the block and started putting 2 and 2 together, this kinda frightened me.
  
I sourced these two photos from MG-rover.org .  The spindly piece is the stock unit, which I have.  The other die casting is the “uprated” version.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCF00381_zpsec18d2a8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCF00381_zpsec18d2a8.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCF00371_zpsc9ea0527.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCF00371_zpsc9ea0527.jpg.html)
If all it did was supply oil to the mains, that would be okay, but the 10 holes around the perimeter are the tapped holes for the head stud long bolts.  So essentially, the whole engine is held together by this piece and 10 “springs”.

Of course, I would want the heavier duty item of the two.  But ideally, I would prefer a steel piece.  My concern in fabricating a steel replacement is expansion rates and potential sheer and shifting.  But even this uprated oil ladder/girdle retainer looks – well, kinda cheap.

I know – relax – take a breath – all good advice.  Yes, die casting has come a long way, but I’m questioning everything this time – especially a threaded die casting intended to hold the whole engine together.

WHY? ?   How about steel threaded inserts in either of the those two pieces? ?   OR, an insert washer with a 12 point ARP nut? ?   Is there room for the second choice? ?

4 cylinder motorcycle race engines use "flimsy" die cast parts such as the above, all the time.   And they turn much higher rpm than you are going to run.   They have a "service life" of "x" hours, based on failure under load.  The "trick" is to "know" the cycle life "prior" to failure . . .

As long as the oil supply channel doesn't crack, (which would be revealed by low[er] oil pressure), what would be affected? ?   Looks to me like nothing would be affected.

R-E-L-A-X,      besides, Aaron snatched another victory from the jaws of defeat . . . . .   Have another Speckled Hen and trust those Brit die casting engineers . . . .
 :cheers:
Oktoberfestimbiberboy
Title: Re: Milwaukee Midget
Post by: RichFox on October 13, 2014, 09:25:15 AM
Would it be possible to drill through and use nuts on a longer stud. If you don't trust stude threaded into the casting?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 13, 2014, 12:21:43 PM
Would it be possible to drill through and use nuts on a longer stud. If you don't trust stude threaded into the casting?

Rich, I would prefer a stud, but these bolts are 16 1/4" long.

http://www.rimmerbros.co.uk/Item--i-WAM2293KIT

ARP makes a replacement set which permits greater clamp load, but at some point the aluminum threads becomes the weak link, versus the bolt.  They don't make an extra long version of it, so nuts and washers are out.


WHY? ?   


For the same reason we junked the aluminum rocker pillars on the Grenade for beautifully crafted steel replacements - stability.
Title: Re: Milwaukee Midget
Post by: nickleone on October 13, 2014, 03:26:07 PM
Chris, buy the uprated piece machine the boss off drill out the holes.  Then fab some steel inserts with the correct threads.  The heads of the inserts could be made larger to spread the load.
Or you could make a long plate with the inserts  attached like a crank shaft girdle.  the inserts would go far enough into the aluminum piece to retain the bolts/studs.

Nick
Title: Re: Milwaukee Midget
Post by: Crackerman on October 13, 2014, 03:52:49 PM
Polaris uses something similar in its ranger 800 engines.
We have replaced those bolts with a plus sized 7/16" fine thread grade 8 (or if not 8, stronger thn stock) piece of all-thread cut to length. It was ordered from the local bolt supply, not an off the shelf piece, and used nuts with washers. It has been holding the abuse fine now for almost 3 years.

Or, have www.extreme-studs.com build you a set, or see if you can mix n match some from a subaru wrx, as some of those are incredibly long.

Larger diameters ought to be fine, drill bedplate, caps, block, head accordingly.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 13, 2014, 04:04:42 PM
Maybe do this first: http://us2.campaign-archive1.com/?u=263efee65a04cf9ee8555288d&id=ab62dffe6a&e=6a24d5c630
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 13, 2014, 06:54:39 PM
Would it be possible to drill through and use nuts on a longer stud. If you don't trust stude threaded into the casting?

Rich, I would prefer a stud, but these bolts are 16 1/4" long.

http://www.rimmerbros.co.uk/Item--i-WAM2293KIT

ARP makes a replacement set which permits greater clamp load, but at some point the aluminum threads becomes the weak link, versus the bolt.  They don't make an extra long version of it, so nuts and washers are out.


WHY? ?   


For the same reason we junked the aluminum rocker pillars on the Grenade for beautifully crafted steel replacements - stability.
I thought I was missing something.

I'm with Rich, under no circumstances would I trust the threads in the cheese, at the very least they should be replaced with some sort of threaded collar. You could have them made and heat treated, a mushroom shaped deal that gives you longer thread engagement and spreads the load wider on the outside of the plate.
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 13, 2014, 07:01:42 PM
Chris,
Some questions and observations from the peanut gallery:

What, if any, accurate indexing means is employed to keep the layers of this cake in proper relative position?

The top view of the damaged piston seems to show two sets of flycuts on the same side of the piston.  Is this an optical illusion or is there an explanation for them?  Piston prepped for different engines?

There also appears to be a slight raised rib around the top of the cylinder liner--a built-in head gasket O-ring?

I would second the suggestions for using Hylomar--its much easier to live with.

Through-bolts:
How much length of engagement do they have with the oiling bosses?  Do they come close to flush with the bottom surface of the boss?  What is the normal torque spec?  (Aside - “yield” is not necessarily failure or unusability.  Who says these bolts were loaded to “yield”?  Sounds like a bolt sales effort--although ARP replacements would be nice.  Any number of critical bolted joints are made up past yield--if it breaks during installation, it gets replaced, if not, it gets used as is.)  While a relatively “soft” nut should be able to break its corresponding bolt, the difference between aluminum and steel might push the notion, and this also depends on the thread characteristics.  If the bolt engagement is long enough, as suggested by earlier replies, counterboring the boss bottom surface enough to engage a washer and (steel) nut might make you feel more comfortable.

Not sure about your concern that the oil was leaking between the ladder and the girdle.  Seems to me the oil is fed from the ladder through the ports between the bolt holes into the girdle and thence to the bearings.  All those port surfaces look clean and in good contact.  The stains on the ribbing elsewhere is probably just incidental oil from the crankcase and of no consequence.  The bolt preload is fed directly from the bosses into the girdle with the oil ports in close proximity and well loaded.  The rest of it is there just to hold the pieces together.

Standard vs. “uprated” oiling manifold:
Given that the bolt loading is directly from the bolt to the boss and into the girdle, what exactly is “uprated”?
Also, from the photos, and to my eyes and set of dividers, the lateral bolt spacing of the uprated part looks to be narrower than the standard.  Are these parts for the same engine?  Granted there may be some sort of photographic foreshortening involved, but it doesn’t seem to be enough to account for the apparent difference.

Have  you come across a cross-section drawing of the engine showing everything stacked together? 
Title: Re: Milwaukee Midget
Post by: Finallygotit on October 13, 2014, 07:29:25 PM
Maybe do this first: http://us2.campaign-archive1.com/?u=263efee65a04cf9ee8555288d&id=ab62dffe6a&e=6a24d5c630


We have used this stuff.  Can be a real eye opener.  YMMV
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 13, 2014, 07:52:56 PM
I just constructed this post - let me put it up, and I'll check out IO's post.

Been thinking this over all day.  I got home, and as I had a bunch of parts soaking in solvent, I decided to take a very critical look at the oil ladder.
  
Looky what I found!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5524_zps9b8cf182.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5524_zps9b8cf182.jpg.html)

This is where one of the long bolts thread into the ladder.  Center journal.

So yes, at least an uprated oil ladder to replace the stock piece is needed.  I’m going to try to search out a steel replacement.  I never regretted going with the “good guy” parts.

And here’s what holds it all together – the long bolt.  For scale, it’s balanced up against a 15” wheel on my MGB –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5525_zps3ef97fd2.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5525_zps3ef97fd2.jpg.html)

And if that doesn’t work for you, I wear a size 15 shoe . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5526_zps3baf651e.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5526_zps3baf651e.jpg.html)

I’ve got to get the rest of the block and head parts down to C&S - hopefully this week – get ‘em boiled out and inspected.  

Added . . .

It's a 16 valve DOHC - thus the 4 fly cuts.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 13, 2014, 08:38:05 PM
IO –

In no particular order –

I have a factory service manual which I’m working off of.

The block is pinned to the girdle with two concentric locators - one at the front and at the back, through which 2 of the long bolts pass.  Additionally, the two pieces are bolted together around the perimeter with 10 bolts.

The head is pinned in the center of the cylinder case, front and back.  No bolt passes through these pins.

The cylinder liners stand proud of the block about .001 - .003, but a quick inspection after your prompting indicates that they are not parallel with the top of the block.  So something isn’t straight.

The factory spec for tightening is two ¼ turns after draw up, so there is no torque spec, per se.  Sequence starts at the middle and works its way out, as one would expect.

The head gasket is an MLS affair.  I understand that Cometic makes them – I know for sure they have an aftermarket replacement.

After it’s cleaned up, I’ll restack the pieces and determine how much of the thread extends into the ladder.  The ladder is 7/8 thick, 9 mm fine threads.

I sense the lessons I’m about to learn are going to involve rather high tuitions . . .

Regarding the fly cuts - good question - no answer.
Title: Re: Milwaukee Midget
Post by: Crackerman on October 13, 2014, 10:50:10 PM
That doesnt necessarily look like a crack to me, die cast aluminum has flaws like that all the time, i bet you find similar flaws throughout the block. A dye penetrant test will tell for sure, it may even buff out with some light grinder action.

several different cars i have done head gaskets in had the same size reliefs in both sides of the piston, even though valves were different sizes.

In my experience, cometic blows, literally (mostly all mitsu 4g63t, machined and set hp different ways, all sucked and went back to a mitsu brand mls without failure after). Some people love, some hate. It might gte even worse with the liner setup.

And you werent kidding about those springs! Holy crap, thats might as well be a slinky... How hard would it be to plus size to an 11 or 12mm stud?
Title: Re: Milwaukee Midget
Post by: roygoodwin on October 13, 2014, 11:57:38 PM
http://www.timesert.com/  *might* be something to look at -- they have a small flange at one end that would help prevent it being pulled thru the "girdle" .  Having said that, a steel piece would be stiffer.  I vaguely recall seeing something about Honda B-18 blocks being flexible at higher horsepowers and the crank actually helping to keep things straight.  Given the thinwall castings of the "kettle" maybe some help keeping the mains aligned wouldn't be a bad thing. Maybe something whittled out of 7075T6 that was designed for more rigidity ( maybe just more depth to it or flanges in the appropriate - whatever that means - area)   :?   
Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 14, 2014, 09:48:02 AM
I'm with Crackerman, doesn't look like a crack to me. But if you are contemplating tossing this part in the bin in favor of a high zoot steel replacement, it's of little consequence.

I would also like to see how the rest of the thing goes together, for no reason other than my own curiosity.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 10:36:20 AM
Here you go, boys - have at it!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/fig_HGF_complete_engine_zps0c28a1db.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/fig_HGF_complete_engine_zps0c28a1db.jpg.html)
Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 14, 2014, 01:11:40 PM
MM, I have a couple more questions. Is it bigger than a bread box?

Are the wet sleeves located by the cylinder head, or are the pressed into the block?

Based only on what I can surmise from your picture, I think going with a larger diameter bolt/stud would be ideal. I also think that machining a recess into the lower "girdle" for some type of washer and then using a nut to hold it all together would also be better than relying on the threads of the girdle itself. Although if you design a steel girdle of the same thickness that should allow for plenty of thread engagement.

I'm not a big fan of torque to yield hardware in any application. I have replaced many head gaskets in turbocharged diesel applications because of the tendency of the bolts to continue to stretch after being properly torqued. In those instances replacement of the bolts with an upgraded fastener, which is torqued to value x, seems to be the solution. That being said, you may not have the higher cylinder pressures that are typically seen in those applications.

I'm also curious if a few extra dowel pins between the head and deck, maybe around the existing bolt holes, would help keep everything from walking around under the extreme stresses that the little kettle will be surely put through.
Title: Re: Milwaukee Midget
Post by: Crackerman on October 14, 2014, 01:58:40 PM
Also, a very popular upgrade to hondahs is a darton sleeve. Stabilizes deck and cylinders and can handle incredible power, without the top of the cylinder splitting or burping pressure into the coolant due to the open deck design.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 02:16:44 PM
MM, I have a couple more questions. Is it bigger than a bread box?

Depends on your loaf.  :wink:

I just got off the phone with ARP.  They make a stud kit to replace the bolts. 

The stock bolts are 16 1/4 long, the studs are 16.5. 

Both ends of the ARP pieces are 9 mm threads, with a thread length of 1.25, so I've got some measuring up to do when the block gets back from C&S.  Threads are 1.0 pitch for the nuts, 1.25 for the ladder.  I know I said fine thread earlier, but again, this metric stuff is new to me, and on a 16 1/4 inch bolt, there's an optical illusion that makes things tough to gauge!  :|

ARP puts a torque spec for the kit at 50 ft/lbs, which is more than the A-series over a stretchier piece, threaded into a questionable casting.

I took a long lunch and dropped everything off with Mel this morning - he is unsure if what I'm seeing is a crack, but we'll have a definitive judgment after everything is properly cleaned up and checked.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on October 14, 2014, 02:49:06 PM
Chris,
Pitch the "oil ladder" in the bin and replace it with a one inch steel plate that covers the entire bottom of your motor. Have drain back galleys water jet cut in the plate to allow oil to flow to the pan, make the plate so that it bolts on to the block by all of the ladder studs and the pan bolts. Have the crank oil distribution line be external and fabbed  out of  proper AN fittings and stainless steel tubing and make the mating oil holes in the "plate" be proper O ring seals to the block. Have the plate surface ground so that it is flat and parallel within .0005 to .001 inches, have the tapped holes for the long tie bolts be threaded with a roll thread tap. Yes you will have to do a lot of measuring and make a fairly complex drawing but when you are done you have just made the bottom of the engine almost indestructible and no problem about oil leaks or aluminum threads pulling out.

Rex
Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 14, 2014, 03:20:31 PM
Now that's the way to do it! I like the way you think Rex.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 03:45:14 PM
Of course, there's always the nuclear option . . .

Chris,
Pitch the "oil ladder" in the bin and replace it with a one inch steel plate that covers the entire bottom of your motor. Have drain back galleys water jet cut in the plate to allow oil to flow to the pan, make the plate so that it bolts on to the block by all of the ladder studs and the pan bolts. Have the crank oil distribution line be external and fabbed  out of  proper AN fittings and stainless steel tubing and make the mating oil holes in the "plate" be proper O ring seals to the block. Have the plate surface ground so that it is flat and parallel within .0005 to .001 inches, have the tapped holes for the long tie bolts be threaded with a roll thread tap. Yes you will have to do a lot of measuring and make a fairly complex drawing but when you are done you have just made the bottom of the engine almost indestructible and no problem about oil leaks or aluminum threads pulling out.

Rex

I'll be honest - I like this idea.  It would almost demand a dry sump at that point, but given this engine's propensity for shifting parts and leaking head gaskets, a solid 1" thick steel substrate to build this engine on would provide welcome peace of mind - provided the rest of the engine didn't expand at a rate that the stability of the steel would create a new set of problems.   



Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 14, 2014, 04:12:02 PM
Chris,
Pitch the "oil ladder" in the bin and replace it with a one inch steel plate that covers the entire bottom of your motor. Have drain back galleys water jet cut in the plate to allow oil to flow to the pan, make the plate so that it bolts on to the block by all of the ladder studs and the pan bolts. Have the crank oil distribution line be external and fabbed  out of  proper AN fittings and stainless steel tubing and make the mating oil holes in the "plate" be proper O ring seals to the block. Have the plate surface ground so that it is flat and parallel within .0005 to .001 inches, have the tapped holes for the long tie bolts be threaded with a roll thread tap. Yes you will have to do a lot of measuring and make a fairly complex drawing but when you are done you have just made the bottom of the engine almost indestructible and no problem about oil leaks or aluminum threads pulling out.

Rex

I think that's what I said, with a little more economy....... :wink:

love ya work Rex.

I think you should fabricate a custom alternator bracket.

I'd start with two pieces of quite heavy plate, maybe inch. Have one cnc'd to fit over the head and the other a snug fit to bear on the lower skirt and use it as the sump attachment, then I'd connect them with at least 14 high tensile bolts of maybe 58dia. Then you can hang the alt off it somewhere......... :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 04:20:50 PM
Chris,
Pitch the "oil ladder" in the bin and replace it with a one inch steel plate that covers the entire bottom of your motor. Have drain back galleys water jet cut in the plate to allow oil to flow to the pan, make the plate so that it bolts on to the block by all of the ladder studs and the pan bolts. Have the crank oil distribution line be external and fabbed  out of  proper AN fittings and stainless steel tubing and make the mating oil holes in the "plate" be proper O ring seals to the block. Have the plate surface ground so that it is flat and parallel within .0005 to .001 inches, have the tapped holes for the long tie bolts be threaded with a roll thread tap. Yes you will have to do a lot of measuring and make a fairly complex drawing but when you are done you have just made the bottom of the engine almost indestructible and no problem about oil leaks or aluminum threads pulling out.

Rex

I think that's what I said, with a little more economy....... :wink:

love ya work Rex.

I think you should fabricate a custom alternator bracket.

I'd start with two pieces of quite heavy plate, maybe inch. Have one cnc'd to fit over the head and the other a snug fit to bear on the lower skirt and use it as the sump attachment, then I'd connect them with at least 14 high tensile bolts of maybe 58dia. Then you can hang the alt off it somewhere......... :roll:

Doc - we're building a sandwich, not a parfait . . .   :wink:
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 14, 2014, 05:41:12 PM
Because I didn’t believe him when Chris said the bolts had 9mm threads, since 9mm is neither a preferred nor standard ISO metric thread, I went over to ARP and got a drawing of what they put in their K series kit.  Son of a gun, they’re 9 mm.
Whereas the standard connector is a headed bolt, ARP is using a stud with washer and nut on the top.  The stud is 16.6” OAL, with 1.03” of rolled threads on each end.  The bottom thread is MJ9x1.25 and the top MJ9x1.0.  The body is a uniform 0.333” (8.46mm) diameter.  The 9mm washer is 0.812” OD and the M9x1.0 twelve point nut is 0.375” high with 0.615” OD flange.  Stud material is their AISI 8740 steel which, per their catalog, has a yield strength of 180 ksi and ultimate of 200 ksi.
Put this all together with ARP’s stated 50 lb-ft make-up torque and an assumed 0.09 friction coefficient (which is reasonably realistic) and we produce a load of 11,900 pounds in the stud at 136,700 psi longitudinal stress, which is right at ARP’s recommended 75% of yield.

Before getting carried away with beefing up the oiling ladder it may be good to realize that it is really only a glorified nut plate which also feeds some oil to the bearings.  It is the girdle’s job to rigidify things.  The ladder is too narrow and too thin to add any inherent stiffness.  Why do we think all this reinforcement is needed?  More revs but shorter stroke--is it a problem?  If it were more displacement and a turbo maybe it would be a concern.  I’m with Fordboy--relax--until a potential problem is identified.

An interesting exercise might be to find a piece of aluminum of about the same hardness and thickness as the ladder, tap it to M8x1.25 or M10x1.25 (standard sizes), get a high grade bolt of that size with comparable engagement, crank it up and see what happens.  Might show that there’s nothing to worry about.

While at ARP, I asked about the possibility of longer studs, thinking studs are a lot simpler than a headed fastener.  As would be expected, they would want to quote to a given quantity, but for one or two sets, the impression I got was that it would be quite pricy.

The “flaw” in the ladder is most likely just a casting join-line where the material from each end came together, was somewhat cooled by the surface and was reluctant to meld completely.  Light grinding would probably show it to be only a surface discontinuity.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 07:14:39 PM
You know, I think I owe the good doctor an apology.

I gave your input short shrift because I couldn't quite wrap my head around it.  My bad.

You and Rex are on the same page.

If only this oiling ladder were as stiff and inflexible as my brain sometimes is.

James, I need to read and think a little deeper, I'm always grateful for your input, and I'm sorry I didn't pick up on your idea sooner.

Chris
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 07:31:59 PM
Apparently, I have the uprated piece.  This from -

http://www.mgf.ultimatemg.com/group2/engines/development_history_of_the_k.htm

"Made of 356 alloy rather than LM25 as in the original, the new oil ladder's alloy material has marginally better mechanical properties when compared to the original's LM25 - although, arguably, the practical difference between the two is minimal. Perhaps more significant, is way the way that two ladders are designed. In the image above, the two ladders are pictured in the same orientation - what you see is effectively the same surfaces as you'd see if you removed the engine's sump and viewed the ladder in situ from below. As can be seen, the new ladder (top) is boxed over, whereas the older ladder (bottom) has its strengthening webbing with its face abutting the base of the crank bearing ladder. Moreover, consider the width of the diagonal webbing - it is significantly thicker than that seen on the original oil ladder. Therefore, it would appear to suggest that the new ladder is designed to be far stiffer than the original design. That the new oil ladder also weighs 20% more than the original (figure provided by Roger Parker) lends further weight (excuse the pun) to the argument that the new ladder is indeed designed with torsional stiffness in mind.

According to the Land Rover service bulletin that covers the new MLS gasket, the new oil rail MUST be fitted at the same time as the replacement gasket - so it seems likely that the EU IV compliant K-series, had the engine made it to this stage, would have come similarly configured. You'll notice mention of Land Rover. This is significant as these two components are now available to buy - so in the event of a head gasket failure on your K-series engined car, you can fit these components as a direct replacement to the existing items in your engine."

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 14, 2014, 10:06:45 PM
Continued information gathering and observation -

While I'm taking a shine to the idea of a steel plate across the bottom, it won't be as simple as drilling and tapping it for the oil pan.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5528_zps0f41b32d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5528_zps0f41b32d.jpg.html)

Seems the pan is integral to the lower case design.  Additionally, it provides attachment points for the forthcoming adapter plate.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5527_zps51a9eaf9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5527_zps51a9eaf9.jpg.html)

Likely could be worked around if that's the best direction, but again, expansion rates are my concern.

And, of course, I'm R-E-L-A-X-E-D, and not getting the cart before the horse . . .

Title: Re: Milwaukee Midget
Post by: roygoodwin on October 15, 2014, 12:14:51 AM
" ... expansion rates are my concern."  Think of all the aluminum cylinder heads mounted on top of cast iron blocks and doweled. 
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 15, 2014, 01:24:46 AM
(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Bonneville%20Engine/2014020107_zps1c2118ec.jpg)

This is based on what Roush used in Trans-Am in the mid to late '80s with maybe 800 hp.  Looking (hoping) for ~1000 hp. 

No one has suggested a problem with different expansion rates, then or now.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2014, 01:42:48 AM
" ... expansion rates are my concern."  Think of all the aluminum cylinder heads mounted on top of cast iron blocks and doweled.  

Good point and true, and in this case, the heat that would get to the steel plate would be considerably less than what would telegraph from an aluminum head to the top of an iron block.

Aluminum expands at about twice the rate of steel, and if these were two abutted 12 inch solid billets of both metals, you could expect the difference between the two at 220 degrees to be about .020.  Carved and cast pieces, bolted around the perimeter and through the center?  Who knows.

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Bonneville%20Engine/2014020107_zps1c2118ec.jpg)

This is based on what Roush used in Trans-Am in the mid to late '80s with maybe 800 hp.  Looking (hoping) for ~1000 hp.  

No one has suggested a problem with different expansion rates, then or now.

Mike

Mike, I won't argue with Jack's solutions, but are those studs sticking through the girdle 16 inches long, passing through a 2 piece block/crank case and holding the head in place?

You Ford guys have got it easy!  :-D

And then, maybe I'm overthinking it.  Were targeting 125 hp, with a shorter stroke, lighter components and a longer R/S ratio.

But probably capable of 10,000 rpm.


Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 15, 2014, 02:12:02 AM
Is there a possibility of threading the pass-through holes in the block to a full-threaded size top and bottom for two sets of studs?

What kind of hp/rpm are they making with larger displacements using the ARP bolts?

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Miscellaneous%20stuff/dunno_zps09e85c3d.gif)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2014, 09:27:45 AM
Is there a possibility of threading the pass-through holes in the block to a full-threaded size top and bottom for two sets of studs?

What kind of hp/rpm are they making with larger displacements using the ARP bolts?

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Miscellaneous%20stuff/dunno_zps09e85c3d.gif)

Mike

No - I understand that the passages that house the long bolts are also the oil return passages for the head to the pan.  That's another reason why a larger diameter bolt can't be used.

There are turbo applications using the ARP studs in the 1.8 configuration making big numbers, but I have no idea how they're holding the bottom end together.

I'll continue to research - I've got 94 weeks to figure it out.  
Title: Re: Milwaukee Midget
Post by: lsrjunkie on October 15, 2014, 09:38:53 AM
Well, I'm pulling for ya! You have a different engine, with a far superior cylinder head. If the 'kettle' receives the same kind of attention that the little 'grenade' did... How does that old saying go?

You'll be in tall cotton.  :cheers:

I'm hoping to learn a few things myself, this go around.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2014, 10:47:38 AM
Class is in session - a work study course with lab credits.

The preliminary syllabus reads . . .

British Studies 110 - Post Cold War Stock Block Racing Engine Development *  

1. Rise of the Die Cast(e)
2. International Cooperation and Competition - Return of the Axis Powers
3. Turning Inward - Political and Engineering Reasons to Ignore America
4. Cooler Heads Prevail - Core Shifts and Lost Water Resources
5. Internal Stability - Blending of the New and Old
6. Tension - Are Bolts Really the Answer?

Reading list and lab schedule to follow.


*Due to limited office space for this pilot program, appointments can be made through the Irish-American Cultural Center,
McBob's, 4919 W. North Avenue, Milwaukee, WI, 53208.

Office hours, 8:00 PM until close.

    
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 15, 2014, 06:19:47 PM
This should let the oil return OK!  :-o :-D
Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 16, 2014, 01:02:05 AM
... Aluminum expands at about twice the rate of steel, and if these were two abutted 12 inch solid billets of both metals, you could expect the difference between the two at 220 degrees to be about .020 [inch]...
I figure closer to about .012" (if "matched" @ 60` F, raised to 220` F). Or were you planning to do the build at 0` F? :lol:
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2014, 07:47:21 AM
midget,

The potential issues with the 'K', as I see them:

A)   Compression seal/water seal @ the head/gasket/cylinder block interface.   This engine type has a history of this type of failure.   And my experience with diecast Renault engines bears this out.

2)   'Effective' oil/water seal at the base of the 'wet/damp' liner/barrel, COUPLED WITH, adequate structural strength of the liner/barrel itself.   Again based on my experience primarily with Renault engines, but also based on failure analysis of Volkswagen and Chevy Corvair engines.   (Separate barrel engines.)

d)   'Insanely' long F/1 style rod/stroke ratio, dictated by other structural/construction issues; Vs airflow capability that would "prefer" a shorter rod/stroke ratio.

I suspect that 'clamp load' WILL NOT be an issue and that the bottom ladder will be adequate, either as is, or with 'modest' modifications.

I have some strategies to deal with these issues, which I will post shortly.   Pressed for time this morning.

Granted, I am taking the long view on some of these issues, but I also suggest that you do not 'buy' trouble, that you address it when it appears.  Also, I'm pretty good at "sorting wheat from chaff" as a development engineer, and I'm not too worried.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2014, 07:57:19 AM
Also:

See if you can dig up the tensile strength of the 'stock' assembly bolt.   Then the potential increase in clamp load can be calculated.

Keep in mind, blindly increasing clamp load can induce distortion in light alloy diecastings . . . . .

I suspect that the increase will ease your fears, well, after Halloween anyway . . . . . . .

 :cheers:
Ichabodcraneboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2014, 11:10:33 AM
Also:

See if you can dig up the tensile strength of the 'stock' assembly bolt.   Then the potential increase in clamp load can be calculated.

Keep in mind, blindly increasing clamp load can induce distortion in light alloy diecastings . . . . .

I suspect that the increase will ease your fears, well, after Halloween anyway . . . . . . .

 :cheers:
Ichabodcraneboy



Sent off a query to the manufacturer.

. . . I also suggest that you do not 'buy' trouble, that you address it when it appears. 

Actually, I suspect the trouble arrived last March on a Fed Ex pallet from Birmingham . . .

Fine and well - just as long as it doesn't rear its ugly head in Wendover.  :wink:

Woody - while I like the economy of free shipping - 10 of those would qualify me for that - I'm still left scrambling for screen door hardware to make the entire "system" work.  :cheers:

Title: Re: Milwaukee Midget
Post by: Interested Observer on October 16, 2014, 11:39:55 AM
Midget, while the parts are away for cleaning...

Further to Icabod’s request on the stock bolt--in the photos it appears that the bolt has a tapered or stepped body.  It would be useful if you could document the diameters and lengths of the body section(s).

Based on the stated 2-1/4 turn make-up, that much strain would put the bolt over 200,000 psi stress, discounting any gasket crush or head/block/girdle deflection, of which the gasket and head would be the larger players.  What was the nature of the gasket you removed, how thick was it in the fire-ring area, did it appear to be “squishy” material or quite solid?  Did your assembly have the so-called “shim” for protecting the head material, and if so, what was its material, condition, thickness, and (qualitative) stiffness?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2014, 11:51:57 AM
Mornin', IO -

Yes the bolt is stepped.  I'll mic it up when I get home.

And I should clarify - that should have read two (quantity) 1/4 (90 degree) turns, not 2 1/4 turns.

 :roll:

Yeah, what would have been left wouldn't be right, but the remains might be correct.  :wink:

Speaking of remains, the gasket - what remains of it - is at Fordboy's.  About all that's left of any significance is the stainless shim.

Foggy in Milwaukee today . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 16, 2014, 05:03:23 PM
The latest advance in craft brewing: http://www.oregonlive.com/beer/index.ssf/2014/10/oregon_beer_to_go_growlerwerks.html#incart_m-rpt-1 (http://www.oregonlive.com/beer/index.ssf/2014/10/oregon_beer_to_go_growlerwerks.html#incart_m-rpt-1)

You do have growlers there, don't you?

 :cheers:   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2014, 07:14:46 PM
The latest advance in craft brewing: http://www.oregonlive.com/beer/index.ssf/2014/10/oregon_beer_to_go_growlerwerks.html#incart_m-rpt-1 (http://www.oregonlive.com/beer/index.ssf/2014/10/oregon_beer_to_go_growlerwerks.html#incart_m-rpt-1)

You do have growlers there, don't you?

 :cheers:   :cheers:

Mike

Of course, we have growlers.

It's just that here in Milwaukee, they're referred to as "Individual Servings", and they're usually consumed before necessitating re-carbonation.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2014, 08:37:38 PM

Further to Icabod’s request on the stock bolt--in the photos it appears that the bolt has a tapered or stepped body.  It would be useful if you could document the diameters and lengths of the body section(s).


IO, Icabod Cranium -

Stepped under the bolt head -

.345 x 1.95

Main shaft to top of threads

.318 x 11.5

Threads

9 mm x 1 13/16

Tapered tip

 ~.20

Overall  16 7/16

Parts may be ready to retreive tomorrow - if not, Monday.

They are having problems getting all of the rust out from around the sleeves.  Combine that with the condition of the gasket, it tells me that this block was likely a leaker.

Putting myself in some poor Pommy's shoes, if I were trying to milk along an engine that had a habit of spitting antifreeze, I certainly wouldn't pay for anti corrosion additives or coolant every week.  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2014, 10:04:22 PM
... Aluminum expands at about twice the rate of steel, and if these were two abutted 12 inch solid billets of both metals, you could expect the difference between the two at 220 degrees to be about .020 [inch]...
I figure closer to about .012" (if "matched" @ 60` F, raised to 220` F). Or were you planning to do the build at 0` F? :lol:

Well, this is the calculator I pulled up -

http://www.engineeringtoolbox.com/linear-thermal-expansion-d_1379.html

I figured 70 to 220 and subtracted to come up with the difference.  If I assembled this in the garage in January, 0 degrees is a possibility, but I try to do the assembly in the house - it keeps my beer from freezing.  :cheers:

I guess the question is - given that neither is a solid bar, that the pieces would be clamped around the perimeter, and if the steel piece were cut as Rex suggested, would the rate of expansion between the steel and the aluminum create more problems than the stock piece?  

My thought is that the steel - growing less and at a slower rate - would constrain the aluminum pieces secured to it, but would such constraint adversely effect the bearings, which are secured in the aluminum?  I don't know.

So here's a couple of questions that all this poses - let's start with this tidbit, which I posted up earlier -

"According to the Land Rover service bulletin that covers the new MLS gasket, the new oil rail MUST be fitted at the same time as the replacement gasket . . ."

This is with regard to the stock bolts, but it raises a question - Is it because of the wear on the threads that the oil rail needs to be replaced, or because of the tension put upon the ladder?  If I go with the ARP studs, and the threads are not removed from the oil ladder, will this piece - at 50 ft/lbs - survive multiple disassembles?

Once again, I'll be right up against the limit of the "I" engine class, and while we may be able to pump it for displacement - provided I make impound.  With the studs, will I need to tear the bottom end off as well and replace the ladder after inspection?  Is the instability a result of the ladder being deformed, or is it a case of the threads in the ladder deforming?  If it's the threads that are being deformed, will the use of studs rather than bolts diminish the problem?  

The studs would go in once - Bolts would wear the threads in the ladder every time you replaced them.

So is it the wear of the threads in the ladder that is the concern, or is it the clamping pressure on the oil ladder that has led to the issue of poor clamping in the kettle?

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on October 16, 2014, 10:26:48 PM
Chris,
My vote is for the studs, I think your concern regarding screwing the long bolt in and out of the oil ladder a number of times can only be asking for trouble with the aluminum threads. If you go with the new oil ladder I would also "bin" the gasket and O ring all of the holes that the oil goes through. A much better seal and then the gasket material is not in the stack to potentially be a preload problem when tightening the studs.

Rex
Title: Re: Milwaukee Midget
Post by: wisdonm on October 17, 2014, 12:51:23 AM
Have you considered using Time-Sert s to cure some of those problems. Much better than Thread-Sert s.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 17, 2014, 01:30:53 AM
Have you considered using Time-Sert s to cure some of those problems. Much better than Thread-Sert s.

Let's put that on the table.

By the way, Don - I'm picking up a disassembled Bugeye on Saturday.


Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 17, 2014, 01:37:51 AM
... if these were two abutted 12 inch solid billets... difference between the two at 220 degrees to be about .020 [inches]...
What length of adjoining metals (steel/aluminum) are you trying to compare for thermal expansion? I assumed 12". But we're not even close on our results.

Engineering ballpark numbers are 6 x 10 ^ (-6) for steel and 1.2 x 10 ^ (-5) for aluminum (and for common alloys of each). That's per degree F. It's a 'pure' number (inches/inch, etc.).
Title: Re: Milwaukee Midget
Post by: gkabbt on October 17, 2014, 07:20:37 AM

.....I'm picking up a disassembled Bugeye on Saturday.


And we're going to do what with said Bugeye?   Another racecar.....COOL!   Modified Sports for FordBoy with the Grenade engine?   
The more the merrier.....LOL!  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 17, 2014, 08:52:26 AM
Working towards getting a handle on the “stock” clamp load, using the bolt measurements Midget provided, the effective spring constant of the stock bolt is 171,333 lb/in or 6,745 lb/mm.  Applying a half-turn of 1.25mm pitch thread would then produce a bolt load of 4,216 lb with a stress in the smaller diameter section of 53,000 psi.  This, assuming a stiff gasket and column of aluminum in the stack.  In reality, the numbers would be somewhat smaller.  Assuming a peak cylinder pressure of 150 bar or 2200 psi, the endload on a 75mm bore would be 15,070 lb.  Then, assuming about a 180 degree F temperature rise, the stress and load would likely increase about 20-25%.  The question then being, how stiff is the gasket?  Does the temperature increase induced load increase further compress the gasket, leading to reduced clamping force upon cooling? 

Given these numbers, it would seem that there isn’t a lot of margin provided on the clamp load.  The stress level seems reasonable and the need for a stiff gasket is apparent.  However, the half-turn of the bolt seems too simplistic.  Is that turn predicated on a preliminary draw-up?  Something like “Torque it to XX to stack things together, THEN apply the half-turn”.  That would gain some margin in clamp force.  Midget--is there anything like this in the assembly manual?  Also, do they say anything about re-torqueing?

In light of this, the ARP 50 lb-ft spec, resulting in almost 12,000 lb of bolt load seems quite excessive.  It is not clear how much consideration they may have given the system into which their part is fitted.  It looks like they just specified a torque that gave their preferred 75% of yield on the stud.  That much load might wreak havoc on the engine parts.  Using a stud does have the advantage of possibly being able to pull the head without undoing the rest of the engine.

As regards the Rover edict to change the ladder along with the gasket type--this just doesn’t seem to make any sense.  The materials are essentially the same and the minimal added stiffness borders on inconsequential.  Sounds to me like “As long as you have it apart to change the gasket, might as well put in the “new” ladder”.  The only other thing would be the possibility of their having made some oiling changes in the ladder, but this seems unlikely.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 17, 2014, 09:48:16 AM


Given these numbers, it would seem that there isn’t a lot of margin provided on the clamp load.  The stress level seems reasonable and the need for a stiff gasket is apparent.  However, the half-turn of the bolt seems too simplistic.  Is that turn predicated on a preliminary draw-up?  Something like “Torque it to XX to stack things together, THEN apply the half-turn”.  That would gain some margin in clamp force.  Midget--is there anything like this in the assembly manual?  Also, do they say anything about re-torqueing?



Yes, and I clearly misled on this one.  Laziness in presenting the facts.

The initial pull up is 20 nm - ~15 ft lb.  After that point, one then proceeds to the additional turns.

The factory manual says two 180 degree turns.

Other sources I've been reading say two 90 degree turns.  :roll:

I didn't pay a lot of attention to the difference in the two sources in light of the fact that I wasn't even considering the stock bolts as an option.

My mistake there - I appreciate the mathematical exercise you're going through, and I fed you bad information.

Regarding re torquing, the manual specifically says not to.

I've got some queries out to a service manager/writer in Great Britain and a fellow who races the K in his MG TF in Great Britain regarding what they've used/recommend, and what issues they've encountered or overcame. 


And we're going to do what with said Bugeye?   


Think along the lines of a cartoonish little British Rat Rod . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 17, 2014, 12:48:59 PM

And we're going to do what with said Bugeye?   


Think along the lines of a cartoonish little British Rat Rod . . .

Start with:

(http://www.tvsa.co.za/images/shows/w/wreck_rescue_1.jpg)

End up with:

(http://img.photobucket.com/albums/v11/problemaddict/SpriteRod.jpg)

or

(http://i222.photobucket.com/albums/dd52/puppies56/Sprite001.jpg)

Cool!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: BHR301 on October 17, 2014, 12:57:34 PM
Just a suggestion.  :cheers:

Bill
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 17, 2014, 01:01:13 PM
OK, now we’re looking a bit more realistic.
The 20nm torque would produce 3400 lb tension at about 43,000 psi shank stress--and probably take the best part of the squeeze out of the MLS gasket.
Then, superimposing the half-turn, we total up to about 7,600 lb bolt load and 96,000 psi shank stress--or somewhat less due to further compression of the gasket and all the aluminum in the stack.  We can approximate that later.

The 2 x 180 degree turns would be about 11,800 lb and 149,000 psi which seems like a lot.  Perhaps this was the spec for the early versions with a presumably composition (more compressive) head gasket, which would not result in reaching these numbers.

So, looking at the 96,000 number, if you ever get a reply on the material, it will probably be reasonably high strength--110-120ksi.   And this does not include the added stress of the differential thermal expansion which is probably good for 20-25% increase.

Again the unknown--how does the gasket behave?

Are there ports in the head and girdle to let the oil return flow through the bolt channels?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 17, 2014, 07:14:10 PM
Start with:

(http://www.tvsa.co.za/images/shows/w/wreck_rescue_1.jpg)


Yeah, that's just about where I'm starting . . .

End up with:

(http://img.photobucket.com/albums/v11/problemaddict/SpriteRod.jpg)



Uhhh . . . I like the color . . .


or

(http://i222.photobucket.com/albums/dd52/puppies56/Sprite001.jpg)


Moon discs - yes - Moon shot . . .  :|

Keep in mind, I may drive it to Wendover next summer . . .
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 17, 2014, 08:50:13 PM
You could start with is and get it out of my way before I drop a blown sbc in it.
Title: Re: Milwaukee Midget
Post by: gkabbt on October 18, 2014, 06:49:58 AM

Keep in mind, I may drive it to Wendover next summer . . .


Let's see.....You're five-foot-seventeen tall, have a size 15 foot and Wendover is a LONG way from Beerhaven in a tiny car.  :-o  :-o  :-o
Leads me to ask: Where will Mrs. Midget sit and what about luggage for you two for a week?   :?  :roll:  :-)  :-D  :cheers:


As for the Moon Shot Bugeye, I LOVE IT!
Two things it NEEDS.....A (real) straight front axle and Hilborn injector stacks poking through the bonnet instead of the 3x2's!


(http://i222.photobucket.com/albums/dd52/puppies56/Sprite001.jpg)


Don't know if you have this bookmarked but here is the link to BritishV8.org that has some engine conversion ideas:

http://www.britishv8.org/Photos-Austin-Healey-Conversions.htm

Gregg
Title: Re: Milwaukee Midget
Post by: gkabbt on October 18, 2014, 06:58:30 AM
You could start with is and get it out of my way before I drop a blown sbc in it.


Frank, Don't know if you have this but here is the britishv8.org link for MG conversions:

http://www.britishv8.org/Photos-MG-Conversions.htm

Gregg

Title: Re: Milwaukee Midget
Post by: Captthundarr on October 18, 2014, 11:10:47 AM
 :-Ds :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: RichFox on October 18, 2014, 01:20:04 PM
i didn't see Butch Lattier's blown 392 powered MGA in there. Put him well into the 2 club. Was a pretty nice car, I think.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 19, 2014, 12:34:03 AM
You could start with (th)is and get it out of my way before I drop a blown sbc in it.


Frank, I might have a spare engine for you.


You could start with is and get it out of my way before I drop a blown sbc in it.


Frank, Don't know if you have this but here is the britishv8.org link for MG conversions:

http://www.britishv8.org/Photos-MG-Conversions.htm

Gregg


Yeah, well . . .

What I’m looking to do is to keep it muscular, but subtle.

Our good friend, Terry Mourer – aka Podunk – is cleaning out his garage.
If you haven’t seen it yet, he’s got a really solid 56 T-bird up for sale . . . and if I had more garage space . . .

http://www.landracing.com/forum/index.php/topic,14379.msg260286.html#msg260286

. . . but I don’t . . .

Much of this will be going up into the attic this weekend, but what you’re seeing is a Bugeye tub that’s been set up and reinforced for a 215 Buick, a 5 speed, and a GM 10 bolt.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5529_zps797b0612.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5529_zps797b0612.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5530_zps34e9b702.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5530_zps34e9b702.jpg.html)

There was more in the Dodge – a lot more . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/9164db36-d904-4c97-8d26-34c3632d972c_zps7efcb37b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/9164db36-d904-4c97-8d26-34c3632d972c_zps7efcb37b.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/71b7deb2-17f2-45b3-8930-dbc5fa8dfbb1_zps208a93ee.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/71b7deb2-17f2-45b3-8930-dbc5fa8dfbb1_zps208a93ee.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5531_zps8f950cb1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5531_zps8f950cb1.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5532_zpsbe382686.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5532_zpsbe382686.jpg.html)

I’m thinking going with the narrower 195 60s on the rear - the Goodrichs are just a tad over the top - probably 175s on the front, moon discs, finish off the dash with Marshall tolex –

http://www.parts-express.com/marshall-style-black-elephant-tolex-vinyl-cabinet-covering-yard-54-wide--260-7606?utm_source=google&utm_medium=cpc&utm_campaign=pla

straighten out the body, and throw some 3M wrap on it –

http://solutions.3m.com/wps/portal/3M/en_EU/3MGraphics/GraphicSolutions/Products/Catalogue/~/3M-Wrap-Film-1080-G79-Gloss-Light-Ivory-1-52-m-x-25-m-?N=3294576357&rt=d

Terry did a proper job on the reinforcement of the chassis – should easily handle the torque of the 215.  When I get this stuff sorted and put away, I’ll post up a picture or two of the work.

Beyond that, I am stunned as to how complete this is.  What’s not there is in the attic or at the hardware store.  The body's okay - nothing I can't handle.

What’s really interesting is the gears – 2.63 rear end.  With a 5 speed OD,  figuring a 23 “ tire, 100 mph comes up at about 3,000 RPM. 

That’s a long-legged Sprite.

I don’t know what the rest of the ratios are yet, but I’m thinking around town, it’s not likely I’ll see 5th gear.  Or 4th.

Hey, with this much torque,  WHO NEEDS GEARS?


Terry, THANK YOU FOR CALLING ME.  I know you got side tracked on this project, and yes, it has gone to a “good home” – IT WILL BE FINISHED.  I need to stay focused on the Midget, but given I’ll be dealing with foreign suppliers and custom parts for the K-series, I know there will be down time.

It’s my hope to have it running in March, and sorted for a road trip to Bonneville in August.

I’ll be back to the K-series next week.
Title: Re: Milwaukee Midget
Post by: gkabbt on October 19, 2014, 06:53:18 AM
Dang boozle Mr. Midget, that's a LOT of stuff! Looks like a good score.  :cheers:

Here's something to ponder.....Get it running in March, get the bugs worked out and then drive it down to Wilmington in May!
The ECTA May meet is the Hot Rod Magazine Top Speed Shootout and it's a REALLY good show!
I think you and Mrs. Midget would enjoy!

Now get to turning those wrenches.....LOL!  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: Captthundarr on October 19, 2014, 09:25:11 PM
 :-o :-o what Gregg said......
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 20, 2014, 10:06:23 AM
midget,

Atsa lotta Bugeye!!!

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2014, 10:28:10 AM
midget,

Atsa lotta Bugeye!!!

 :cheers:
Fordboy

Pound for pound, there's more GMC than BMC - more Buick than Bugeye - but that's simply because there's 3 engines, an extra set of heads, a spare manifold . . .

Geez, between spreading it out on the floor of the garage and then moving most of it into the basement and attic, it's been a long weekend.

Hoping to get over to C&S today and pick up the kettle parts.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 24, 2014, 12:03:57 AM
Okay, week didn't go as I had planned.

The Kettle checked out okay - for the most part.  I wasn't able to pick it up - I'll handle that on Saturday.

Tentative report is that the head is up to snuff, but there was what was described as some "leakage" where the sleeves are pressed into the block.  As we're planning one replacing the sleeves, and I think Fordboy has a remedy at hand for this, I'm not too worried.

As was my fear with trying to gain information via e-mail regarding components only available overseas, I'm still waiting on a couple of questions sent to suppliers in Great Britain. 

I expect dealing with some of these suppliers is going to be akin to operating a marionette via a system of pulleys and rubber bands, and will likely involve an upgrade of my cell phone service to include international dialing.

I've just started to understand Australian - now I've got to learn to speak British.  I'll be trilingual by the time this engine sees the salt.
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 24, 2014, 08:00:14 AM

Okay, week didn't go as I had planned.

Tentative report is that the head is up to snuff, but there was what was described as some "leakage" where the sleeves are pressed into the block.  As we're planning one replacing the sleeves, and I think Fordboy has a remedy at hand for this, I'm not too worried.
 

midget,


I expected as much.

This damp/wet liner idea is great for fit-up and assembly at a factory cranking out thousands of engines.   Not so great for durability & reliability, or horsepower & rpm.

We are going to have to do what I did on the Renault AxK's/AxL's from the R16's.   Pain in the a**, but it works.

Do not despair, the K block appears to me to be much sturdier than the diecast Renault "morceau de merde" . . . . . .  

Rest assured, this will not be the only hurdle.    :cry:     Buy some track shoes . . . . . . . :roll:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 24, 2014, 08:10:07 AM
midget,

Let me know when I can plan another foray to pickup cheese, craft beer and some important engine dimensions.   Call me stupid, I want to get going on the engineering.

Off to visit Honest Abe this weekend.   Last elected official from Illinois not incarcerated . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 25, 2014, 07:55:04 PM
I can't begin to tell you how much I prefer working on a clean engine -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5541_zpsdf436633.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5541_zpsdf436633.jpg.html)

Just got it back from Mel at C&S today.  A couple of thou warpage on the head, and a little leaking past where the cylinder liners press into the block, but nothing that can't be remedied.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5540_zps1dc2a7fc.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5540_zps1dc2a7fc.jpg.html)

By the way, I figured out why there are two sets of eyebrows on the piston.  It's the same slug they use in the SOHC 2 valve version of this engine.  I've got one piston in it to set up our valve depth parameters

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5539_zps579b8fad.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5539_zps579b8fad.jpg.html)

And I also had an old VU meter mounted on a 19" rack plate, which sacrificed its home to provide a steel attachment to adhere the magnetic base of the dial indicator to.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5538_zpsac4a4749.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5538_zpsac4a4749.jpg.html)

Additionally, a piece of aluminum angle, to provide a locator for the timing wheel . . .

Mark's coming up with a set of low tension springs and his Lotus valve spring compressor early next week.  We'll get to cyphering, and should be able to start the modeling process after that.
Title: Re: Milwaukee Midget
Post by: Crackerman on October 26, 2014, 01:10:52 AM
It sure looks much better all cleaned up. But that open deck makes me queasy...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 26, 2014, 11:51:59 AM
It sure looks much better all cleaned up. But that open deck makes me queasy...

Imagine being the poor sap sinking the money into it . . .

I was reading the Sunday funnies, and I'm convinced I've found the design inspiration for the K-series engine . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/dagwoodsandwich_zps401b5be6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/dagwoodsandwich_zps401b5be6.jpg.html)

Now that it is cleaned up, I was able to get a better look around the scale and rust that had built up in this thing.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN5542_zpse63f61de.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN5542_zpse63f61de.jpg.html)

While it is an open deck, the bores that the cylinder liners insert into are actually pretty deep.

The overall length of the liner is ~ 5.135" long, and the bores for the liners into the block are about ~ 3.125".  The liner is then stepped up to about 3.5" in diameter into the coolant passage in the case, and are only exposed for about 1.775". 

So fully 2/3 of the liner is actually held in place by the block, and the bosses that provide the path for the headbolts and oil return help to stabilize the top 1/3.

I'd mentioned earlier that Mel reported leakage around the liners when he pressure checked the block.  Seeing as it's a sandwich design, it's my suspicion that this might be normal for one of these with no clamp load.

Title: Re: Milwaukee Midget
Post by: Tman on October 26, 2014, 07:28:45 PM
The latest advance in craft brewing: http://www.oregonlive.com/beer/index.ssf/2014/10/oregon_beer_to_go_growlerwerks.html#incart_m-rpt-1 (http://www.oregonlive.com/beer/index.ssf/2014/10/oregon_beer_to_go_growlerwerks.html#incart_m-rpt-1)

You do have growlers there, don't you?

 :cheers:   :cheers:

Mike

Saw that, fancy but also, my growlers are polished off long before carbonation ends!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 01, 2014, 06:29:07 PM
Just a quick update.

Mark stopped by on Monday.

We gathered the valve clearance information - this will let us know how much pop-up we can get by with.

As with the Grenade, the Kettle's combustion chambers are intended for larger capacity engines - 1.4, 1.6 and 1.8 liter.  We're taking it down to 1 liter, so we'll need to be looking at some sort of pop-up piston shape in order to get the CR where it needs to be in order to make power normally aspirated.

The head went with Mark, and the intent is to cc the chambers and generate some flow numbers.  Initial thoughts are that seeing as this head can make better than 130 hp per liter in a 1.8 form on crummy Eurospec 100 octane racing gas, it will likely not need a lot of prep work in order to get it to flow sufficiently for a 1 liter.

It also helps that we're optimizing for one venue, rather than trying to build a "do-it-all" engine for a dozen different tracks. 

We also want to remain mindful of keeping the flow speed high, so the initial thought on porting is "less is more", but we need a baseline, and that's what we're on about.

The Bugeye is coming along, but that's just a distraction during the Midget's downtime.  Big cleaning process there, a lot of rags and lacquer thinner, sanding discs and wire brushes.  Picked up a pair of welding tanks and a cart yesterday, and my torch should arrive on Tuesday, so body work on the Pom Rod will start in earnest this week.

Title: Re: Milwaukee Midget
Post by: jacksoni on November 01, 2014, 10:56:05 PM
Recognizing the limitations, what CR would you like to see? Realistically. (yah, yah, as much as you can get etc, I know) 4 valve, pent roof, central plug all help combustion processes but what does Mark think would be nice? Real world?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 02, 2014, 01:34:37 AM
Recognizing the limitations, what CR would you like to see? Realistically. (yah, yah, as much as you can get etc, I know) 4 valve, pent roof, central plug all help combustion processes but what does Mark think would be nice? Real world?

Realistically, I'm more worried about the right combination.  That's what will determine the CR.

I have no idea what the piston top displaces, what the combustion chamber volume is, or what cam characteristics we'll need to make it work.

I do know we'll be able to pick up a few CCs on the piston top design . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/piston_zps9fadd709.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/piston_zps9fadd709.jpg.html)
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 03, 2014, 08:17:41 AM
Recognizing the limitations, what CR would you like to see? Realistically. (yah, yah, as much as you can get etc, I know) 4 valve, pent roof, central plug all help combustion processes but what does Mark think would be nice? Real world?

Realistically, I'm more worried about the right combination.  That's what will determine the CR.

I have no idea what the piston top displaces, what the combustion chamber volume is, or what cam characteristics we'll need to make it work.

I do know we'll be able to pick up a few CCs on the piston top design . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/piston_zps9fadd709.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/piston_zps9fadd709.jpg.html)

Just off the top of my head, (yep, I got a haircut), ahem, something like 13/1 C/R or 13.5/1 C/R static.  But I want to do some simulations with accurate cylinder head flow numbers, so that a reasonably accurate idea of V/E can be assessed.  I'm expecting that the V/E will be in the 112%/115% range, BUT, this could change, given the 40% displacement reduction that is planned.   AND, there may be other unknowns at this point in time, since we are just in the process of measuring, checking, etc.   Because of the engine's type, some things like severe head skimming, are probably not good ideas on this engine . . . . . . . although they work fine on other engine types.

If your thinking cap with the extra cooling is on:   13.5/1 x 115% = 15.525/1 dynamic C/R

That is YIPE!*!* territory, even with an engine type that applies a "good" head gasket "clamp load", and this one doesn't.   So one of the other steps is going to have to be to calculate "effective" C/R by bringing the proposed camshaft into the equation.

What I don't want to happen is:

Peak torque @ 9,000 rpm, combined with,

Peak bhp @ 10,500 rpm, just because we didn't bother to plan ahead.

You know, stupid sh**

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Will@Apex on November 03, 2014, 11:39:22 AM
"Apex Automotive was opened by Bill Truesdale in 1973 for one reason...he couldn't find anyone to do the kind of work he needed done on his race car. A 1967 Lotus Series II Europa."

http://www.apexae.com/about/index.html (http://www.apexae.com/about/index.html)

Mike

Absolutely true.    Bill got tired of being f'ed around by the likes of the "Wizard Works" and "Speed Performance".

 :cheers:
Fordboy

{British Persona}Quite right, old chap!{/British Persona}

I had made the website before I had a clear understanding of the history of this old place.  Before I "knew" Mark (I'm sure I met him as a kid...3 decades ago!).

That poor website hasn't been updated in ages...it just sort of languishes.

In any case, congrats on a great run at Bonneville!  We got a postcard with the achievements proudly listed :)
Title: Re: Milwaukee Midget
Post by: Rob on November 10, 2014, 11:41:04 PM
Chris,

I ran across this story from Moss Motors today and thought it worth sharing.  You could almost halve your frontal area using the same trick!  :-D

Cheers,
Rob


"Not often do great love stories involve East German fräuleins, machine gun toting guards and an Austin-Healey Sprite. But there are exceptions - sometimes even two - to what happens when true love gets interrupted by international politics.

It is almost impossible to believe that 25 years ago the Berlin Wall fell signaling the end of an era in a city divided since 1961.

Seeing news reports this morning commemorating the fall of the wall reminded me of a story that appeared in the LA Times when I was in high school about a series of escape attempts to the west involving an Austin-Healey Sprite.

Through the wonders of the internet and an eidetic memory here is an excerpt from the article -

WEST BERLIN, West Germany — Just after midnight on May 5, 1963, a red Austin Healey Sprite approached the barrier on the eastern side of the Berlin Wall at Checkpoint Charlie. The top of the sports car was down, the windshield was missing, and at the wheel was Heinz Meixner, 20, an Austrian lathe operator.

He showed his passport to the East German guard, who waved him on to the customs shed. But instead of stopping for inspection, Meixner gunned the engine, skidded around the slalom course of barriers and--ducking his head--whizzed blindly under the three-foot-high steel-lift barrier and into West Berlin
 Behind the seat was his East German fiancee, Margarete Thurau, and in the trunk her 48-year-old mother.

----

What is really surprising to me is that a few months later the exact same car was used to effect another escape. Once again this story involves an individual in love with an East German woman (this has to be in the days before these females were used to great effect in the Olympics as weight lifters) and he had seen the previous news about Meixner's successful attempt.

He rented a Sprite - which was the same one used earlier - and placed his girlfriend in the trunk (which means that she had to be relatively svelte) and headed to Checkpoint Charlie. Stopped once by a guard (who pointed out a loose exhaust pipe) he drove towards the final barrier before gunning the engine and driving underneath the arm by ducking his head.

Alas, after the second attempt the Stasi got smart and steel bars were added below the barrier to prevent further escapes but let no one tell you that the little Sprite failed to make an important impact to the Cold War.

No word on whether the East German women rescued were worth all the trouble but I like to think that they were. Who knows? One of them may even have given us Claudia Schiffer."

(http://i661.photobucket.com/albums/uu331/Dwizdofoz/Stuff/Sprite1_zps4beadfba.png) (http://i661.photobucket.com/albums/uu331/Dwizdofoz/Stuff/Sprite2_zps1a211ed8.jpg)

(http://i661.photobucket.com/albums/uu331/Dwizdofoz/Stuff/Sprite3_zps03b5d5b3.jpg)
Title: Re: Milwaukee Midget
Post by: tauruck on November 10, 2014, 11:50:13 PM
Chris, is this the racing version of your car?.

I'm asking because a guy over here has molds for this front end and wants parts made.

Sorry for the jack.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 11, 2014, 12:09:02 AM
Chris, is this the racing version of your car?.

 
http://sebringsprite.com/ (http://sebringsprite.com/)   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Peter Jack on November 11, 2014, 12:11:01 AM
There used to be several similar versions of that front end from different manufacturers. I worked on one in the sixties putting park light / turn signal recesses in below the headlights. That was when I still thought it was fun to work with fiberglass.  :roll: :roll: :roll:

Pete
Title: Re: Milwaukee Midget
Post by: tauruck on November 11, 2014, 01:02:01 AM
Thanks Mike. Never been too fond of English cars and it come from watching friends and their fathers constantly wrenching on cars that never seemed to run.
The English classics are very popular here.
Pete, glass has never been fun. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 11, 2014, 03:16:54 PM
Chris, is this the racing version of your car?.

I'm asking because a guy over here has molds for this front end and wants parts made.

Sorry for the jack.

John Sprinzel, the guy behind the Sebring Sprites, was the "tuner" who put those on the map.  In some ways, he was the Carroll Shelby of BMC in the early 1960s.

These guys are doing repro parts - and the car #S221 on this page is actually a real one driven by Martin McGlone, the fellow who now owns the Abarth that used to hold the I-GT record.  S221 was originally driven by Sterling Moss.

http://www.sebringsprite.com/pricelist.html
Title: Re: Milwaukee Midget
Post by: wisdonm on November 11, 2014, 03:49:29 PM
This is what's needed, but sadly illegal.

(http://www.modelcarsmag.com/forums/uploads/gallery_5771_306_74120.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 11, 2014, 04:38:33 PM
This is what's needed, but sadly illegal.

(http://www.modelcarsmag.com/forums/uploads/gallery_5771_306_74120.jpg)

They still make those tops!  I've been in touch with Ashley, and they have no records as to how many they've sold through MG and AH dealers, and while aftermarket pieces, some were sold as a "factory dealer options", but no records exist to prove it to the folks in impound.

That's okay - I'll just go with more power.   :cheers:

By the way - MG Enthusiast Magazine is running a news story on some joker who was foolhardy enough to run an MG Midget at Bonneville, and had the audacity to actually come away with a class record.  It's supposed to hit the newsstands on November 14.   :wink:
Title: Re: Milwaukee Midget
Post by: Andy Cooke on November 25, 2014, 05:56:02 PM

If your thinking cap with the extra cooling is on:   13.5/1 x 115% = 15.525/1 dynamic C/R


is that 15.525/1 x 87% = 13.5/1 dynamic C/R @4000ft?

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 25, 2014, 10:48:22 PM

If your thinking cap with the extra cooling is on:   13.5/1 x 115% = 15.525/1 dynamic C/R


is that 15.525/1 x 87% = 13.5/1 dynamic C/R @4000ft?

Andy

Mark's anticipating higher volumetric efficiency - thus the 115% - but as to actual static or dynamic CR, until we know what the head flows, the volume of the combustion chamber, what cams can be made to work, where they close and the piston displacement, we're still at guess work.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 26, 2014, 07:52:14 AM

If your thinking cap with the extra cooling is on:   13.5/1 x 115% = 15.525/1 dynamic C/R


is that 15.525/1 x 87% = 13.5/1 dynamic C/R @4000ft?

Andy

I don't know the "efficiency loss" numbers for 4000 feet of elevation change off the top of my head, but 13% is in the "ballpark".    So, yes, that is what I am thinking.


If your thinking cap with the extra cooling is on:   13.5/1 x 115% = 15.525/1 dynamic C/R


is that 15.525/1 x 87% = 13.5/1 dynamic C/R @4000ft?

Andy

Mark's anticipating higher volumetric efficiency - thus the 115% - but as to actual static or dynamic CR, until we know what the head flows, the volume of the combustion chamber, what cams can be made to work, where they close and the piston displacement, we're still at guess work.

And, yes, until all the "homework" is done, we are still guessing, although there are some fairly educated guesses.

As opposed to just WAG's.   (wild a** guesses . . . .)

As I have said before:   "It is just dumb to guess, when you can know by taking the time to calculate or measure the information that you need."

I think it might be called, engineering, and I could be wrong, but I don't think so . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Andy Cooke on November 26, 2014, 03:05:08 PM

If your thinking cap with the extra cooling is on:   13.5/1 x 115% = 15.525/1 dynamic C/R


is that 15.525/1 x 87% = 13.5/1 dynamic C/R @4000ft?

Andy

I don't know the "efficiency loss" numbers for 4000 feet of elevation change off the top of my head, but 13% is in the "ballpark".    So, yes, that is what I am thinking.


thanks for confirming what I was thinking, we don't have altitude over here, so this stuff is new to me.

I'd previously been thinking about what happens at Pike's Peak (14,000ft?) some strange stuff must happen there, boiling fuel, fuel pumps cavitating etc.  Not to mention the impossibility of making a decent cup of tea.

I guess it's one thing optimising the CR and cams to run at 4000ft, but quite another to dyno that same engine at sea level.

Andy  :cheers:

Title: Re: Milwaukee Midget
Post by: wobblywalrus on November 27, 2014, 12:41:10 AM
In reference to post 4621, the lobe center angle and other aspect of cam timing can be adjusted to bring your peak torque and HP rpms down to reasonable levels.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 27, 2014, 09:17:59 AM
In reference to post 4621, the lobe center angle and other aspect of cam timing can be adjusted to bring your peak torque and HP rpms down to reasonable levels.

The advantages of a DOHC arrangement and adjustable LCAs will be fully utilized, even if it means buying intake and exhaust cams from different manufacturers to optimize things. 

We're looking at about a 2 1/2 inch stroke on this thing - motorcycle territory.  Given the dimensions, it would be easy to accidentally build a 12,000 RPM engine - it'll be trickier building a really strong 8-9k motor with a fat power band.

And while we could build a 12k screamer out of it, we'd be then looking at a different transmission - I doubt the ribcage Spridget transmission would be happy at those revs - a new clutch arrangement, probably 4:55 gears rather than the 4:22s, a stronger driveshaft.  Everything else gets complex really quickly.

We still need to generate some numbers.  Mark has the head, we'll start with the flow numbers.  Wossner has a part number for a hi comp piston for the 1.4 Rover with 75 mm bores, so they've got the head shape in their files, and they're on my list of visits at PRI in a few weeks.

I'm hoping to have a bit more info in place before we go to Indy.

 
Title: Re: Milwaukee Midget
Post by: Koncretekid on November 28, 2014, 09:15:51 AM
I don't understand why you would worry more about your transmission, clutch, and driveshaft with the 12,000 RPM version than you would with the 8-9,000 RPM motor.  If the horsepower is the same, then the lower RPM motor will have a higher peak torque which is what your clutch, tranny, and driveshaft will need to sustain.  Unless the higher RPM is detrimental to gears and bearings, the strength requirement should be reduced with the higher RPM motor.
Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 28, 2014, 10:04:50 AM
I don't understand why you would worry more about your transmission, clutch, and driveshaft with the 12,000 RPM version than you would with the 8-9,000 RPM motor.  If the horsepower is the same, then the lower RPM motor will have a higher peak torque which is what your clutch, tranny, and driveshaft will need to sustain.  Unless the higher RPM is detrimental to gears and bearings, the strength requirement should be reduced with the higher RPM motor.
Tom

Fair comment.  Here are my rationales -

Yes, I've upgraded the transmission with straight cut gears, and while similarly modded transmissions routinely handle 135-140 hp in vintage racing, they don't often get buzzed past 9k, except by accident.  While I did a 9500 rpm launch with a push off last year, 12 k would be uncharted territory.  It's a screw-type lubricating system, and I don't know if it would properly lubricate itself at those rpms, or if it would just shuck the oil.  There's a lot of potential windage in there, so the additional RPM might well be detrimental to gears and bearings.  

The clutch is stock.  I haven't had it apart yet, but we're talking riveted friction material and a stamped cover.  Yeah, I probably should be looking at an upgrade.

As far as the driveshaft is concerned, even with a 5:1 rear end, 130 equals less than 10k, but that's still 25% faster than it has spun before.  That's a lot of revs for a driveshaft attached to a sprung axle through U-joints.  If it were an IRS setup, with the pumpkin secured to the same frame as the transmission, yeah, that'd likely be okay.

I want to be incremental.  An additional 1000 rpm would be incremental.  I think an additional 4000 RPM would just be mental.  :-D

Although it would sound awesome . . .  :cheers:


Title: Re: Milwaukee Midget
Post by: Rex Schimmer on November 28, 2014, 12:36:16 PM
Not sure that I would be concerned about the drive shaft, when I was working for a Mazda team we would buzz them to 11,000 in sprint races and with the tranny having a 15% over drive the drive shaft would typically see 12,000+ and we never had a problem. Your concern about tranny lubrication is warranted, a few additional rpm would not be a problem but a 25%+ increase is probably to much. Yes rpm if properly applied make horse power and it is horse power that makes speed but you don't need to make new problems that require large development when staying in the 9-10 grand area will get you to your goal. Ever seen a clutch explode at 12K, messy, very messy even with a good shield.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 28, 2014, 03:18:31 PM
Not sure that I would be concerned about the drive shaft, when I was working for a Mazda team we would buzz them to 11,000 in sprint races and with the tranny having a 15% over drive the drive shaft would typically see 12,000+ and we never had a problem. Your concern about tranny lubrication is warranted, a few additional rpm would not be a problem but a 25%+ increase is probably to much. Yes rpm if properly applied make horse power and it is horse power that makes speed but you don't need to make new problems that require large development when staying in the 9-10 grand area will get you to your goal. Ever seen a clutch explode at 12K, messy, very messy even with a good shield.

Rex

I'd forgotten the rear ends or the early RX-7s were a live axle arrangement, but I will argue they were more securely located than a with pair of leaf springs and lever shocks, and less prone to monkey motion.

And the 944 ran a driveshaft at engine speed all day.





Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 29, 2014, 01:58:40 AM
Is the stock clutch in a can (or shielded)?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 29, 2014, 10:30:02 AM
I had a ballistic blanket approved for it by SCTA - Aluminum transmission case/bellhousing combination.

The clutch is - as I recall - about 7".
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on December 01, 2014, 05:12:25 PM
Another for your collection, Chris: http://butte.craigslist.org/cto/4768845918.html (http://butte.craigslist.org/cto/4768845918.html)

I wonder if the top and upholstery are savable?   :mrgreen:

What would the nose alone be worth?

Mike
Title: Re: Milwaukee Midget
Post by: Peter Jack on December 01, 2014, 05:25:27 PM
Does that mean they're paying someone $4,800.00 to take it? It would take that much just to get around the color and the upholstery.  :roll: :roll: :evil:

Pete
Title: Re: Milwaukee Midget
Post by: Stan Back on December 01, 2014, 06:14:32 PM
But it's the rare "2-Door Convertible" model.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 01, 2014, 07:28:00 PM
Do I sense some negativity here?  My first (and brief) look had me thinking how cool it'd be to have, to squire Nancy around, to ride up and down the highways up here, hair blowing in the arctic air.  After reading these comments I might just change my mind.  Anyway -- $4800 is a long way from being in our "frivolous" stuff account. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 01, 2014, 07:58:00 PM

What would the nose alone be worth?

Mike

$1495, FOB, San Fernando . . .

http://www.speedwellengineering.com/fiberglass/

Although it looks more like a Devon clip than a Speedwell . . .

For the time being, I'm limiting my efforts to the Kettle and getting the Bugeye screwed together for spring.  The MGB is already stowed away at my sister's house in Madison, the attic is full, and I've got half of Alcoa's GM castings output from 1962 in the basement . . .

Anybody need a spare 215 Oldsmobile or Buick?
Title: Re: Milwaukee Midget
Post by: manta22 on December 01, 2014, 08:23:37 PM
Those are nice little V8s. What are you asking $

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 01, 2014, 09:19:49 PM
Those are nice little V8s. What are you asking $

Regards, Neil  Tucson, AZ

I see prices on these all over the map, and they're a natural for MGB and TR7 conversions.  Personally, while I'm a tad short on the resources, I'd love to put one of these in an S-10 frame with a Willys pickup body, an MG Magnette or a modified Morris Minor Panel Van.

I still have to inventory the parts.  There are two Buick blocks, an Olds block, a total of 10 heads (one Olds set), valves, rockers, springs, con rods, 5 manifolds (I think one is a turbo manifold) and a JC Whitney 300 degree cam, still in the box.  Most of the pile is disassembled and in coffee cans and boxes.

The assembled rebuilt unit is going into the Bugeye, and I built a warm solvent tank to soak everything else and assess parts.

Until I know what I've got, it would be unfair to anybody to even guess.  I intend to get everything cleaned up, get pertinent measurements, assess the quality of the parts, bag 'em up and try to put reasonably complete kits together.  Once that's in place, the leftovers will either go on eBay or to the recycler.

Yeah, they are cool little engines, but right now, I'm looking at boxes of worm cans.

I'm sure the prices will be reasonable once I get to the point that I can give honest information about them.








 
Title: Re: Milwaukee Midget
Post by: manta22 on December 01, 2014, 09:32:27 PM
OK, thanks Chris.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 06, 2014, 12:06:08 AM
Off topic, but progress on the Pom Rod, aka, the Buick Bugeye.

I had Mel at C&S build up some weld to create spread-bore bosses on the stock 215 4 barrel manifold.  He then bored out the intake and tapped threads to accept the Holley carb that came with the pile-o-parts.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5555_zps283af00c.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5555_zps283af00c.jpg.html)

The other option was to go with an Edelbrock Performer manifold, but this combination sits fully 1 1/4 inch lower than the Performer does.  It's my hope I can avoid perforating the hood, but if I do, at least it won't look like a Rat Fink cartoon.

I've got to pull out the Dremel and clearance the accelerator pump and the idle adjuster, but once I switch it over to a manual choke, everything should line up pretty darned nice.  The lighting reflection is a bit deceiving.  The flange is flat, and while there is a little bit of a biff on the flange, it's nothing the gasket won't seal up . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5556_zps259b110b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5556_zps259b110b.jpg.html)

I doubt this manifold flows as well as the Edelbrock aftermarket piece, but realistically, if it flows no worse than a stock 215 4 barrel, I'll still be quadrupling the power of the stock 948 that it's replacing.

I'm not too worried.
Title: Re: Milwaukee Midget
Post by: Podunk on December 07, 2014, 08:38:54 PM
That manifold looks a lot cleaner than the last time I saw it. REALLY glad it went to a good home.

Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 07, 2014, 11:37:17 PM
Terry, it's cleaning up very nicely - but I am going through a LOT of Simple Green, and I'm still vacuuming up acorn shells . . .  :-D

Yes, it went to a good home.  Target is March 1st - Kate's birthday.  Weather permitting, I'll take her out for Chicken Fried Tofu and a slice of Oatmeal Crème Pie at the Palomino. 

I love my vegi girl, but I'll probably opt for the BLT . . .

Mark and I will be in Indianapolis Thursday about noon.  We're looking to catch the press conference with Burton and Woody at the Victory Motorsports display at 2:30, booth 7001.

That's a wild looking motor they've come up with.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 08, 2014, 01:57:32 AM
What does "twin vector induction" amount to? (couldn't find the answer with a short search).
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 08, 2014, 02:02:37 AM
What does "twin vector induction" amount to? (couldn't find the answer with a short search).

I'll be grilling Woody on that Thursday.

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on December 08, 2014, 08:25:00 AM
What does "twin vector induction" amount to? (couldn't find the answer with a short search).

Short answer - more HP!  :-D Count the stacks Jack!  :-o
Title: Re: Milwaukee Midget
Post by: jacksoni on December 13, 2014, 08:40:24 AM
What does "twin vector induction" amount to? (couldn't find the answer with a short search).

Short answer - more HP!  :-D Count the stacks Jack!  :-o
That system is amazing- I'm not sure they have a website or any online info. the designer runs two ports to each intake valve (2) to give tumble as well as swirl in the chamber, flows well and makes gobs of power on an engine that is running old design cams and other stuff.. Wait till they develop it! And the head casting (the designer poured it himself- literally- after 3D printing the sand molds!!) looks like a production piece.

 Woody- very nice to chat with you Thursday, sorry I missed Chris and Fordboy.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 14, 2014, 02:30:59 AM
Jack, I didn't get in 'till late on Thursday - and the time zone switch goofed me up as well, so I was later than I would have been by an hour.

Mark was unable to attend - but I did.  Had great conversations with Woody and Harold Bettes - yet another guy I'm certain I'd lose money to in a poker game.  Podunk arrived on Friday, and we caught dinner and a beer.  I also stopped by Terry's place on the way back, and he showed me the archives.  A great, extended weekend for me.  Just what the doctor ordered before a headlong plunge into the holidays.

But the topper of it all was talking to David Vizard again.  Anybody who's read this long-winded tale knows I spent probably 4 years with his book, "Tuning the A Series Engine" as my constant companion.  My copy is dog-eared, the binding is cracked, and there are notes written in the margins and bookmarked with post-it notes throughout.  It's well worn, and never far from reach.

This year, I thought to bring it with me.

I have three autographs that I will never part with.  Les Paul signed a box set edition for me.  Dave Edmunds autographed my copy of "Hand Picked Musical Fantasies", a limited edition CD - so limited that it was only sold directly to fans and doesn't even have a UPC seal on it.

But this is the one that means the most to me -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5569_zps3673204b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5569_zps3673204b.jpg.html)

Woody, thanks for greasing the rails on that one for me!   :cheers:

Sunshine - Vizard's doing seminars in Melbourne in March.  Seems he ran a Buick V6 in a Monza at Bonneville . . .

. . . just sayin' . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on December 14, 2014, 06:40:39 AM
Wow Chris!!! I'm not an autograph seeker, I'd rather have a quiet conversation with the personality and I've had several of those opportunities over the years. I value the memories much more highly than I would a signature. I do have several signed books and when you can connect those with a story it makes the book so much more valuable to you. That is a great keepsake.  :cheers: :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Stan Back on December 14, 2014, 02:33:23 PM
Only autograph I have is Al Teague's.  Don't think I need any more.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 14, 2014, 02:51:33 PM
Wow Chris!!! I'm not an autograph seeker, I'd rather have a quiet conversation with the personality and I've had several of those opportunities over the years. I value the memories much more highly than I would a signature. I do have several signed books and when you can connect those with a story it makes the book so much more valuable to you. That is a great keepsake.  :cheers: :cheers: :cheers: :cheers:

Pete

And I was able to have court with him for a while last year and this year.  He's naturally chatty, but he also has a handler/assistant that travels with him to keep geeks like myself from eating up his entire day.

Our conversation gave me the great pleasure of knowing the folks at Edelbrock were kept waiting . . .  nyaa, nyaa . . .  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 16, 2014, 02:46:59 PM
Recently had a great sit-sown with out local NPR affiliate station, WUWM, 89.7 FM.

Mitch Teich, the host, was originally from Iowa and went to school not 10 miles away from where I grew up, so we had a lot in common. 

It must have been a pretty good offer to move to Wisconsin - he was the news director for Arizona Public Radio when he took this job!

If you want to hear it, it's available at this link.
 
http://wuwm.com/post/tuesday-lake-effect-northwestern-mutual-odonnell-park-attracting-tech-start-ups
 
The interview starts at 36:18.
Title: Re: Milwaukee Midget
Post by: Peter Jack on December 16, 2014, 03:51:51 PM
Excellent interview Chris. Well done!!!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 16, 2014, 04:04:15 PM
I was particularly pleased that they chose "Booker T. and the M.G.s" for the bumper music.

BOOYAH!   Steve Cropper for President!  :cheers:  :cheers:  :cheers:

Title: Re: Milwaukee Midget
Post by: tauruck on December 17, 2014, 01:05:35 AM
Only autograph I have is Al Teague's.  Don't think I need any more.

I want one too along with a Burkland. :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 17, 2014, 09:47:14 AM
Recently had a great sit-sown with out local NPR affiliate station, WUWM, 89.7 FM.

Mitch Teich, the host, was originally from Iowa and went to school not 10 miles away from where I grew up, so we had a lot in common. 

It must have been a pretty good offer to move to Wisconsin - he was the news director for Arizona Public Radio when he took this job!

If you want to hear it, it's available at this link.
 
http://wuwm.com/post/tuesday-lake-effect-northwestern-mutual-odonnell-park-attracting-tech-start-ups
 
The interview starts at 36:18.

Nice job on the interview!!

Cropper is one of my faves, BUT,  Don "Duck" Dunn is on my all time top 10 list of bass players, may he RIP.

It was McCartney's bass lead lines in "Day Tripper" and the "Duck's" "Memphis Bass" sound that led me to my 4 string stint in one of Chicago's cover/garage bands of the 60's/70's . . . . .

Ahhh, lost youth . . . . . .        Youth is "wasted" on the young . . . . . . .

 :cheers:
"Inmylife"boy
Title: Re: Milwaukee Midget
Post by: Graham in Aus on December 17, 2014, 07:47:21 PM
Enjoyed listening to that Chris, interesting to hear more about your car influenced background, it all makes sense now!

Good media coverage for LSR too!

Thanks for sharing !

 :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 17, 2014, 09:21:23 PM
Thanks, Graham.  It was fun doing it. 

What was nice - at least looking back at it - is that the interview was intended for a general audience, rather than an auto enthusiast or racing audience.  Talking on the Racing Roundup show last year, there was an expectation of a basic knowledge of the event on the part of the audience.  Same thing at the New England MG T Register talk two years ago.

But I wasn't preaching to the converted this time.  Mitch Teich knows his audience, and he took me in a direction I really hadn't made any mental preparation for.  It kind of took me off guard at first.  When it comes to LSR, I'm used to talking about the engine specs and the build - but I'm not really used to talking about myself or my motivations "out of class".

I get myopic, and I didn't realize there was actually a human interest story there.  Mitch patched that together.  

And I'm going to give Mitch huge props in the editing of the interview.  There was easily 10 minutes of miscues and off topic ramblings that were judiciously left on the cutting room floor.

In the end, I'm glad it came across well.

They recently parsed out my section of the hour-long program, so here's a direct link to the interview -

http://wuwm.com/post/milwaukee-man-s-unique-place-fast-car-record-books
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on December 17, 2014, 09:30:06 PM
Yeah. I thought it did a good job of playing to a "regular" audience. Not the easiest thing to do.  :wink: Wayno
Title: Re: Milwaukee Midget
Post by: salt27 on December 17, 2014, 10:02:37 PM
Well done Chris.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 17, 2014, 10:15:55 PM
And to further the media frenzy - this just arrived in the post today.

It will be about a month before it ends up on US and Australian newsstands, but the Poms got salt in their stockings for Christmas . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5571_zpsfba72655.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5571_zpsfba72655.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Midget%20Build/DSCN5572_zpsb16a23ed.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Midget%20Build/DSCN5572_zpsb16a23ed.jpg.html)

Part 2 will be in the February issue.
Title: Re: Milwaukee Midget
Post by: manta22 on December 18, 2014, 09:49:50 AM
Chris, you are rapidly becoming Beerhaven's most prominent citizen!  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: RidgeRunner on December 18, 2014, 10:14:47 AM
    Keys to the breweries next?  :-D  :cheers:

                       Ed
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2014, 10:19:22 AM
Chris, you are rapidly becoming Beerhaven's most prominent citizen!  :cheers:

Regards, Neil  Tucson, AZ

I'll believe THAT when my D-list celebrity status gets me a reserved parking spot at the bowling ally.

It's a low bar around here . . .  :wink:



Title: Re: Milwaukee Midget
Post by: Stainless1 on December 18, 2014, 10:36:04 AM
Chris, you did a fine job of representing LSR to the masses.  It is good to show that regular folks (crazy as we all must be) participate in this type of racing and the dreams of setting a landspeed record on the salt flats by a 9 year old can be realized.  It worked for me. 
Congratulations again on taking that record, it started out looking like you would be a great windmill jouster but ended with horsepower overcoming crappy aero... what a story.   
Looks like MG mag ran the right story next to yours... $90,000 MG...
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 18, 2014, 12:22:16 PM
   
Looks like MG mag ran the right story next to yours... $90,000 MG...


Bob . . . guess again.

That's British pounds. 

Try $140,000.00 USD at current exchange rates.

 :-o
Title: Re: Milwaukee Midget
Post by: Stainless1 on December 18, 2014, 11:44:24 PM
Yea I knew that... but I couldn't find the British # sign on my keyboard  :-D

When you are deep in the money pit guys like us just keep digging  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 25, 2014, 11:15:58 AM
Merry Christmas, all.

Pouring back a few of these today.  Henry, the spokesfox for my favorite ale.   :cheers:

https://www.youtube.com/watch?v=qQcPTsDG5bg&feature=youtu.be

 
Title: Re: Milwaukee Midget
Post by: Kiwi Paul on December 26, 2014, 01:18:34 AM
GOOD GRAVY!! Looked in on the Video and was startled to see Basil Brush as the Spokesfox.....Took me back to my childhood, it did. All you English and Commonwealth fellas know what err who I mean...Chris...You should Google Basil and you`ll see what I mean.....Talk about recycling..... :cheers: :-D :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 26, 2014, 09:38:14 AM
Wow - cool reference and observation, Paul.

It's kinda like H.R. Pufnstuf meeting Pee Wee Herman, with a touch of Rocky and Bullwinkle thrown in to raise the intellectual profile - but not too far.

Title: Re: Milwaukee Midget
Post by: Kiwi Paul on December 26, 2014, 05:53:43 PM
Chris--If the Intellectual Profile was raised even a little bit....It would be way over my head........ :-D
Title: Re: Milwaukee Midget
Post by: Tman on December 28, 2014, 11:51:41 AM
Good interview!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 28, 2014, 02:07:23 PM
Thanks, Trent.

It's crazy the mileage I've gotten from that piece. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 28, 2014, 11:28:21 PM
Jeez – Holidays.  All this time off, and NOTHING gets accomplished.  I just need 4 consecutive weekends with no commitments, and you'd think I’d have learned by now that the likelihood of that is zero in December.   

Were still in a holding pattern on head information.  Mark’s computer isn’t properly logging flow bench numbers, and I haven’t been able to get a hold of my computer wizard to help him out with it.  So that’s on me.

I did reshuffle the garage, and made a bit more headway on the Pom Rod, though.  When I stopped at Podunk’s last month, he gave me an engine stand he made, and I LOVE IT!  It’s about 8” taller than those Harboring Fright units, and I can actually work on an engine without getting a back-ache.
 
I dug the completed engine out of the corner and mounted it up.  It’s all new assembly, but has been sitting for a number of years with the valley open, so I want to disassemble it and make sure it doesn’t have any acorn shells in it.  It’s an impressive looking engine –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5573_zps40e7e7ca.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5573_zps40e7e7ca.jpg.html)

Terry did a nice job on the headers – the unusual shape of the #1 pipe made to allow the steering shaft to clear.
I also started on the rear quarter panel – a combination of new metal welded into place and fiberglass to cover the fact that I’m no welder –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5574_zps9b775851.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5574_zps9b775851.jpg.html)

Other than that, it was a nice Christmas with Kate, her brother’s family and Kate’s niece, Charisa.

Gas just dipped to 2.09, but seeing as I heat the garage with diesel or kerosene, and it hasn’t dipped as steeply as gasoline, time in the garage gets costly this time of year.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 29, 2014, 09:21:03 AM
Diesel has plummeted up here, Chris -- shall I send you a few hundred gallons?  The price is under $3/gallon - by a few pennies.  but $2.96.9/gal is way cheaper than it was just a month ago -- when I was tickled red to find it for $3.79.9/gal.  Gas is in the $2.25 - $2.35 range.  Yes, I kow it -- we've got expensive fuel here in the center of the UP.  At least we've got it available, and 80 cents less is still lots less -- so I'm happy.  Filling the truck for $50 is a pleasure - compared to putting in 70 or 80 bucks' worth at a time.

Since we heat the house with wood grown here on our property - at least the house and garage remain toasty warm.  C'mon up here with the cars and engines. :-D
Title: Re: Milwaukee Midget
Post by: Dr Goggles on December 29, 2014, 03:25:50 PM
GOOD GRAVY!! Looked in on the Video and was startled to see Basil Brush as the Spokesfox.....Took me back to my childhood, it did. All you English and Commonwealth fellas know what err who I mean...Chris...You should Google Basil and you`ll see what I mean.....Talk about recycling..... :cheers: :-D :evil:

ahhh Basil, and then Kenny Everett.....

Congratulations Chris. Of course you deserve it, after such persistence, such focused effort and such great marshalling of resources, friendships and dollars.

Onya champ.
Title: Re: Milwaukee Midget
Post by: Podunk on December 29, 2014, 07:56:51 PM
Chris,
Looks like patina on floorpan has been disturbed. What did you do???? Also, this being a highly technical build diary, those are most likely Hickory nuts not Acorns.

Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2014, 08:28:32 PM
Chris,
Looks like patina on floorpan has been disturbed. What did you do???? Also, this being a highly technical build diary, those are most likely Hickory nuts not Acorns.

Terry

Indeed it has - and I STILL have a rash from wiping it down with lacquer thinner.   :-D

I know you're more concerned about the mechanics of this, but I've discovered this great new product which protects metal surfaces from corrosion.

It's called paint.

I'll dig the bag out of the shop vac and have the residuals analyzed, as my initial observations and perceptions of the nut husks were likely colored by the overwhelming magnitude of quantity.  :wink:

Oh, and PS -

I know now where you stored the other Buick engine.  Over by the lathe.  I think half of Sparky's wheel trimmings wound up between the flexplate and the back of the block. 

Always happy to help a friend clean out their shop . . . :-D

Seriously, this is just the winter diversion I need.  :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on December 29, 2014, 08:34:50 PM
Chris, I just sent you a PM.

Pete
Title: Re: Milwaukee Midget
Post by: Podunk on December 29, 2014, 08:47:28 PM
I wondered where that aluminum went.
Title: Re: Milwaukee Midget
Post by: wisdonm on December 30, 2014, 09:06:34 PM
I'm told this Sprite is no longer stock.   :wink:

(http://i177.photobucket.com/albums/w224/mgman75/100_3682.jpg)
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 30, 2014, 09:11:02 PM
No kidding it isn't stock.  I mean -- the factory red was a couple of shades darker.  other than that, though -- maybe it is stock, maybe not.  I'd have to check to see if it's got the factory inside door latches. :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 30, 2014, 09:29:33 PM
The highback seats are a dead giveaway . . . 

:cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 31, 2014, 01:53:58 AM
I like caricatures- such as that Sprite.
When my Wheelhorse was finished with its tow-duties at the pulls, I used to bolt a pair of the pull-tractor's wheels/tires onto it- for "comic relief".
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 09, 2015, 11:30:42 AM
This is more or less a duplication of the latest post on my Racing Engines 101 thread with some additional thoughts added . . . .

Here is a bit of free advice as my Holiday gift to everybody who reads the midget's diary.

Since I get asked this on a fairly frequent basis, this is how I typically approach an analysis of an unknown engine:    (say like maybe a Rover K . . . .  :dhorse:)

1) I run a geometry study for the engine as built, or as you want to build it, to reveal whether there is a "geometry" (typically rod length/stroke ratio) "issue". Poor geometry can affect the "flow demand", by advancing/retarding the point of maximum flow demand a few degrees, say 75/76 degrees ATDC Vs. 80/81 degrees ATDC. Unless your cylinder heads have "exceptional" low lift flow (doubtful on any two valve engine, especially with restricted valve sizes) this will negatively affect cylinder "filling/pumping" with the net result of a low volumetric efficiency and possibly a low bmep.   Knowing the "flow demand" for the displacement, rpm range and V/E is critical to "useful" planning

2) I then flow the cylinder head(s) with inlet and exhaust adaptors by themselves. I collect the data with a software program to eliminate "optimistic" eyeball values & hand entry. I then also flow test with the manifold attached, with a radiused adaptor. I then add the carb/whatever to the manifold and flow test the complete inlet tract. I know this is a lot of flow testing, but it also ISOLATES components so that any "issues" can be "identified". Knowing the flow test results for the complete inlet tract allows you to calculate two important pieces of information:

a) Does the inlet system flow enough to fulfill the required flow demand at the V/E and rpm the engine needs, or is being designed for?
b) The total inlet flow allows you to "predict" the peak bhp using SuperFlow's well published formula, INDEPENDENT of any other simulation software.

3) I then run the cam (or cams) profile with cam data logging software, although this can be done by hand, if it is done carefully. You can then "combine" the cam/valve lift profile with the inlet flow data to get "net valve flow data". This can be extremely useful, in my opinion, to evaluate differing cam grinds. It is also useful to know things other than the net valve lift curve, such as:

a) cam/valve velocity
b) cam/valve acceleration (not by hand)
c) cam/valve jerk rate (not by hand)

Most older, "vintage" engines have "packaging" limitations for valve train components, and it is helpful to know this ahead of time.  BEFORE selecting some "killer cam" that breaks valve train components on a regular basis . . . . .

4) Once you have collected the basic data/info, THEN, you can formulate a plan to improve output, based on sound engineering Vs. limitations/rules/costs.

Calculate your bmep @ your peak torque rpm. Well developed N/A engines should make 195/205 psi.    185/190 psi is my minimum bmep for respectability as a professional.
Very well developed N/A engines can achieve 225/227 psi!! But this is in professional racing with multi-million dollar budgets for development and research . . . . .

As you have already guessed, I spend a lot of time on analysis, either via spreadsheet or with proprietary commercial software written for the industry. One word of warning though. "Good" software to perform analyses is expensive, $500.00 and upwards . . . . AND, that is just the first issue, if the "analyzer" has little internal combustion experience.

BTW, it may be difficult to accumulate some of this data for your "oddball" little jewel, based on its' "oddity".   But you knew that already, didn't you?   Just fabricate your own airflow adaptors from mdf sealed with varnish or lacquer.    No whining allowed . . . . . .  just do it.

It is also important to point out that when increasing an engine's output, costs rise at an exponential rate to returns. Sometimes raising the bhp output significantly REQUIRES commitment to a "system" of componentry that is a "cascading nightmare of costs".   As in titanium valve train for example.   In a non-professional racing situation, ONLY the end user (the check writer) can determine if the expense is justified.   But you knew that already too.

And also, these are some examples of the type of additional analysis I've performed on a couple of threads besides the ones on the Milwaukee Midget's Build Diary:
A)  Australian Belly Tank/SOS Build Diary, reply #3648:                  http://www.landracing.com/forum/index.php/topic,862.3645.html
B)  XXO/BVGC '38 Chevy Coupe Build Diary, reply # 1497:              http://www.landracing.com/forum/index.php/topic,8271.1485.html

These types of spreadsheet analyses can be easily done to provide extra engineering "insight" into your special little jewel . . . . .

OK, this is the point where you now get to gather some data about what you are doing.   Then you get to put on your thinking caps, grab your calculator or sliderule and figure out where you can eke out some advantage or benefit for your particular powerplant, the way you are building it.

Keep in mind that data gathering and analysis can reveal some serious problems with a given build spec.   The big issue seems to be that most of the time: "ignorance is bliss". When you don't KNOW the maximum load on a part, or the maximum acceleration forces applied to assemblies, everything is "great", right?   Knowing this information ahead of time can prevent poor choices of development path and/or poor part selection choices . . .

Information, in and of itself, is neither "good" or "bad". My experience is: that once you start making information based decisions, you will also want to stop guessing about any engine related decisions . . . . JMHO.

And before I finish, I just want to make a comment about decision making. I have witnessed a few types of decision making in my career, I rate them in the following fashion:

1/ Information based decisions = * * * * *
2/ Science/info based guess = * * *
3/ Experience based guess = * *
4/ Letting your supplier decide what they "think" you need = *
5/ Wild a$$ guess = ?
6/ Hope for the best = ? ?
7/ Dartboard decision = ? ? ?
8/ Checking chicken entrails @ midnight = ? ? ? ?
9/ Other "Voodoo" or "magic" based choices = ? ? ? ? ?

The bottom line ALWAYS ends up being:  Your engine, your wallet, you get to decide . . . . .   CHOOSE WISELY . . . . .   :wink:


Just a few additional steps in the preparation process, seems simple enough, don't you think?    :wink:

Although you are on your own for devices that supply additional "brain cooling".    I recommend tasty, fermented and chilled beverages and/or a beanie copter cap.   :-D

Best regards of the season to all, and
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Freud on January 09, 2015, 12:06:05 PM
fordboy628, You are amazing.

You could also depress anyone without a plan for

building their engine. But if they have been planning

to go to Bonneville since 1975 engine details aren't

relevant anyhow.

FREUD
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 09, 2015, 01:27:24 PM
Fordboy, you just explained exactly why I prefer to build chassis and have someone else with the knowledge and experience supply the engine for projects I get involved with.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 09, 2015, 03:34:26 PM
fordboy628, You are amazing.

You could also depress anyone without a plan for

building their engine. But if they have been planning

to go to Bonneville since 1975 engine details aren't

relevant anyhow.

FREUD

Here's what I learned from this - so far -

To an average hot rodder with a Jegs or Summit catalog, a subscription to Hot Rod and friends who drag race or oval track - it appears easy to bolt together that 700 horse small block or order up a crate engine and go racing.

Then reality sets in.

How many build diaries and pronouncements have we seen where they were going to put together a car and race, and 3 months into the project, all they've wound up with is a car with the fenders removed, an expired fire suppression system they bought on eBay for $20.00, a cast-off 9" and a wife screaming about the state of the garage?

Metaphorically, I could have wound up in that boat.

While I've acknowledged a lot of people who have helped me to this point, I will, right now, post up a copy of THE ONE ARTICLE that kept this project going, and continues to be a guiding light.

It's on page 7 of this PDF.  It was written by Peter Egan.

The minute after I read it, I said to myself - "I am not going to be that guy".

I think every racer should read this.

http://www.elcc.org/archive_newsletter/1986/LotusLines_1986_SepOct.pdf

Title: Re: Milwaukee Midget
Post by: manta22 on January 09, 2015, 04:02:09 PM
That's a good article, Chris.

I read a book somewhere that said that pubs are full of people who decry the high cost of racing... with a cigarette in one hand and a pint in the other.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 09, 2015, 05:30:43 PM

"I wished I'd had the time to play in a band"

I wish I'd had a dollar for every time I'd heard that and another dollar for every time I'd restrained myself from making a smart -crack.
If I had those dollars I likely would have thrown them after the ones I've spent racing :-D

The truth is, I had all the time in the world to play in a band, and I had nothing better to spend the money I've spent on racing ...maybe there were more important things, but those pursuits meant a lot to me and sitting around eating dry crackers so my superannuation was getting filled would be like being in prison...............
Title: Re: Milwaukee Midget
Post by: manta22 on January 09, 2015, 05:37:12 PM

"I wished I'd had the time to play in a band"

I wish I had been able to play in a band but I was limited by my handicap-- no talent.

Regards, Neil  Tucson, AZ


Title: Re: Milwaukee Midget
Post by: Interested Observer on January 09, 2015, 08:14:45 PM
Fordboy,
A few questions about the Holiday Gift treatise..
1)  What is your definition of “flow demand”?
2)  On what basis is a new BMEP determined due to a proposed change in compression ratio?
3)  Despite a fairly thorough examination of the SuperFlow website, the “well published formula” for horsepower remained undiscovered.  Could you please provide more guidance?
4)  It has been my understanding that flow bench data is generated at a fixed pressure differential.  If that is the case, how do you generate realistic inlet cycle flow rates vs. valve position for varying cylinder pressures?  Are flow coefficients found for each valve position?  Seems like there would be a circular dependence between cylinder pressure during the cycle and the flow rate.  Is this resolved using an iterative process?
Title: Re: Milwaukee Midget
Post by: Tman on January 10, 2015, 11:18:12 AM
Very good article Chris.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 11, 2015, 01:16:53 PM
Been an interesting few weeks since the holidays.  I’m still waiting on Mark to get his computer functioning properly – I was able to rib him a bit on that yesterday face to face, as I traversed the polar landscape that is the Cheddar Curtain this time of year.  

I won’t be naming names on this, but I have been permitted access to the inner sanctum of one of Fordboy’s compatriots.  This is as close to a living museum of vintage Brit tin (and fiberglass) as I’ve ever been permitted access.  After mopping up the drool off of the floor, I grabbed my trusty new Christmas Nikon (Thanks, Kate – still the best, that girl) and snapped off some photographic evidence of my foray into Wonderland –

Say what you will about Colin Chapman’s propensity to build understructured cars, the Élan is clearly one of the most beautiful sports cars ever to hit the track –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0011_zps28578a7e.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0011_zps28578a7e.jpg.html)

They even look good when stacked like cordwood on pallet racking . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0012_zpsf3b19c54.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0012_zpsf3b19c54.jpg.html)

Or stuffed in a corner . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0014_zps64022f6d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0014_zps64022f6d.jpg.html)

I didn’t feel like climbing the ladder to the loft where the rest of them were stashed.

Minis?  Easiest way to turn a two car garage into a four car garage I can think of . . .

I’m particularly fond of the panel delivery . . .
                
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0013_zps38169d7b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0013_zps38169d7b.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0009_zps122ca025.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0009_zps122ca025.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0007_zps0361b4d8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0007_zps0361b4d8.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0008_zps4f04fe20.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0008_zps4f04fe20.jpg.html)

Due to vertigo, I didn’t get a shot of the TR-6 hanging from the rafters, and the Capri 2600 was stuffed away in a place where I couldn’t get a clean shot, but the Cortina was just beyond cool . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0004_zps64091d91.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0004_zps64091d91.jpg.html)

But this was the reason for my visit.  Essentially an aluminum and carbon fiber clone of a works MGC – sitting right on the cusp of street car and racer –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0016_zps217ae585.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0016_zps217ae585.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0017_zpsfa84ae1d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0017_zpsfa84ae1d.jpg.html)

And if that’s not quick enough – probably the most tastefully prepped MGB GT V8 on the planet –
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0006_zpsdac1fe0d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0006_zpsdac1fe0d.jpg.html)

THIS is how carburetion is supposed to be done . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSCN0003_zpsfe777081.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSCN0003_zpsfe777081.jpg.html)


 

Title: Re: Milwaukee Midget
Post by: manta22 on January 11, 2015, 03:50:49 PM
Chris,

Were you blindfolded and led on snowshoes to this undisclosed location?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 11, 2015, 04:28:18 PM
Chris,

Were you blindfolded and led on snowshoes to this undisclosed location?

Regards, Neil  Tucson, AZ

Worse than that, and definitely more confusing.

Mark navigated.   :|
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 11, 2015, 05:23:00 PM
Just shows the British love of tractor motors!!

Neat cars!

Rex
Title: Re: Milwaukee Midget
Post by: Tman on January 12, 2015, 10:52:22 PM
Crazy cool!
Title: Re: Milwaukee Midget
Post by: tauruck on January 13, 2015, 02:57:17 AM
I see Chris mentioned a Capri. :-D

My first car at 18 was a South African version built by Basil Green called a Perana.
He shoehorned a Ford 302 into the Capri and the rest as they say is history.
If you wanted to learn drifting and cadence braking this was your car.

English body, American motor, South African driver= Weapon of mass destruction.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2015, 10:47:13 AM
I wish I could remember where the photos are - probably at my parents house - about 1974 at Road America -  I just looked it up - Harry Theodoracopulos driving a V6 Capri in the Trans Am race that year.

The announcer commented it sounded like ripping sheet metal with your bare hands.

That was the year when Gregg, Holbert and Heywood ran away from everyone in the Carreras, and Warren Agor was running the big, orange Camaro.  THAT was an intimidating car. 
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 14, 2015, 11:03:11 AM
fordboy628,

You could also depress anyone without a plan for

building their engine.

FREUD

Here's what I learned from this - so far -

To an average hot rodder with a Jegs or Summit catalog, a subscription to Hot Rod and friends who drag race or oval track - it appears easy to bolt together that 700 horse small block or order up a crate engine and go racing.

Then reality sets in.


Hey midget,

Did a THOROUGH search of both Summit & Jeg's online catalogs . . . . . .

NO ROVER 'K' parts, whatsoever!!

Go figure!!   :?   :wink:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Ron Gibson on January 14, 2015, 12:16:22 PM
Fordboy
Isn't that like throwing salt in a wound. :? :? :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 14, 2015, 04:29:19 PM
fordboy628,

You could also depress anyone without a plan for

building their engine.

FREUD

Here's what I learned from this - so far -

To an average hot rodder with a Jegs or Summit catalog, a subscription to Hot Rod and friends who drag race or oval track - it appears easy to bolt together that 700 horse small block or order up a crate engine and go racing.

Then reality sets in.


Hey midget,

Did a THOROUGH search of both Summit & Jeg's online catalogs . . . . . .

NO ROVER 'K' parts, whatsoever!!

Go figure!!   :?   :wink:

 :cheers:
Fordboy

midget,

Mea culpa, mea maxima culpa . . . . .

http://www.jegs.com/webapp/wcs/stores/servlet/KeywordSearchCmd?storeId=10001&catalogId=10002&langId=-1&Ntk=all&Jnar=0&itemPerPage=60&Ne=1%2B2%2B3%2B13%2B1147708&searchTerm=rover+k

A)   ARP flywheel bolts   (but for the stock flywheel, so won't work with the one off crank needed . . .)
2)   ARP con-rod bolts    (but for the stock con-rods, so again won't work, doh!!)
d)   ARP head stud & nut kit . . . . .   Aha.  At $408.61 for the set, freight and handling included, cheapest I've seen them.
z)   Assorted Rover air cleaners ? ? ? ? ?

 :cheers: :dhorse: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 14, 2015, 04:31:31 PM
Fordboy
Isn't that like throwing salt in a wound. :? :? :cheers:

Ron

Well, yeah I guess so.

But I redeemed myself by finding a cheap price on parts he is going to need.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 14, 2015, 04:40:32 PM
midget,

Methinks you should try and turn some of your newfound British notoriety into some sponsorship from ARP.

In the form of product for "testing and evaluation", perhaps . . . . .

Worth a phone call?   E-mail?   Press release?

? ? ? ? ? ? ? ?
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 14, 2015, 06:40:43 PM
There are two lines of thought on sponsorship.

A lot of racers go with as many as they can get.  When they're done, the car looks like this -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/Weiss-Ricky-2011-Late-Model-Champion1_zps6ea62e9d.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/Weiss-Ricky-2011-Late-Model-Champion1_zps6ea62e9d.jpg.html)

So . . . Who sponsors this car?


When the racer uses his head and keeps the brand message clear, the appearance is much cleaner -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/JF%20Garage/DSC03369_edited1_zpsbd66f9e8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/JF%20Garage/DSC03369_edited1_zpsbd66f9e8.jpg.html)

The Holman - Moody Volvo.

If you were a sponsor, which vehicle is going to give you the most bang for your buck?

If you're a racer, which car would you rather be seen in?

I'm looking for a single sponsor who I can work with and provide an uncluttered vehicle to get their message out, plus support for their product.

In fact, the biggest problem with most auto-related sponsorships and contingencies is that they're selling to the converted - the Holman - Moody Volvo included.

If you're still running at the end of the event, chances are, you're using ARP studs and bolts.  But Joe Blow isn't going to take his Acura down to the dealer and have them swap out his fasteners, is he?

He might consider a beer he hasn't heard of, though.  

EVERYBODY has ARP stickers on their car - they come with the bolts. 

Disciplined branding comes from not applying 'em.  :-P
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 14, 2015, 09:30:56 PM

I'm looking for a single sponsor who I can work with and provide an uncluttered vehicle to get their message out, plus support for their product.


Chris, you already have that sponsor, unfortunately it is you and Kate...
If LSR was on TV every week, and everyone wanted to see an old English turd go fast you could have any sponsor you wanted, but finding someone interested in paying to make it happen is like finding the "proverbial needle".
By now, hopefully, the parent company knows about the Midget, if that could be worked to the proper angle, you might have a chance
Strike while the iron is warmest  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2015, 10:08:56 AM
Bob, I'd love to have them aboard, even if it was just a contact in the engineering department I could call and get advise about the K-series, or to source crank bearings, belts, oil rail - the stuff I won't be able to source stateside.

But then the question becomes, what do they get out of the deal?

MG's marketing focus is clearly on the new MG3 and MG6, and they're simply not trading on their history.

The truth is, if you include the Midget, it's a long history of record setting by the marque, going back to 1930.  It's an elite group of manufacturers who can claim record setting cars over 84 years.  On top of that, Great Britain has always had a larger fascination with record breaking cars than the US.  One need look no farther than the Bloodhound project and the support they're receiving from Cosworth, Jaguar, Rolls Royce, Lucas, Rolex . . .

That's an angle I'm taking, but MG's current stature is one of a start-up, salvaged from Rover's demise, primarily going up against Honda, Nissan, Fiat, MINI and Toyota in their domestic market.  Translating what I'm doing into sales of their MG3 and MG6 would require a degree of mental gymnastics few bean counters are willing to attempt.

On the other hand, the MG EX 135 chassis was a car purchased used by MG, and it was 15 years old before it ever turned a wheel on the salt.

I can make a compelling argument, but I don't know if I can make a persuasive one.

Yeah, the iron is warm - the question is, can I forge it into something that makes sense for both of us?

Title: Re: Milwaukee Midget
Post by: Frankenhealey on January 15, 2015, 10:16:39 AM
Chris,

I'm new here but have been lurking for a long time. Should you need any help in sourcing stuff from the UK for a K series then give me a shout as I'm on the right island on this side of the pond.

I should in all honesty, mention that it was reading your stuff on Faceache that gave me an idea to build something to run on the salty stuff and it is Midget based but luckily in another class.

Cheers,

Ian
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 15, 2015, 10:26:10 AM
Maybe try the long racing history angle that they should see in their new products....

After all, the MG is faster than an Abarth... and Fiat is working that part of their history.  Finding that spot where your foot fits in their door may be the hardest part.
I probably wouldn't say the fastest English tractor motors on earth  :roll:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2015, 10:27:00 AM
Welcome aboard, and thanks!

Frankenhealey - That's an astounding handle!

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2015, 10:30:55 AM
Maybe try the long racing history angle that they should see in their new products....

After all, the MG is faster than an Abarth... and Fiat is working that part of their history.  Finding that spot where your foot fits in their door may be the hardest part.
I probably wouldn't say the fastest English tractor motors on earth  :roll:  :cheers:

And it's not like they're averse to racing - working with an independent team, they just took the BTCC manufacturer's title this year . . .

http://mg.co.uk/news/2014/10/13/mg-wins-first-british-touring-car-championship-manufacturer-title/

Title: Re: Milwaukee Midget
Post by: Stainless1 on January 15, 2015, 10:38:37 AM
Got started on your letter to Guy Jones?  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 15, 2015, 10:58:47 AM
Went out just before Christmas.

About time I pestered him again.

You don't pick up a girl at a bar without being a little persistent . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 16, 2015, 08:06:02 PM
Ugly day in Beerhaven.  Kate’s been down with a nasty cold/flu thing, which she refers to as “the Ick”.  I remained unaffected until last night, but as I had taken today off of work, and intended to get something done on the Pom Rod, sleeping in until 10:30 and waking with a headache and a stuffed up head was not how I intended to start my Friday.

A fist full of Ibuprofen, a couple of Irish coffees and a bowl of Matzo Ball soup put me close enough to rights to finish off the undercarriage . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5576_zpsa44a38bd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5576_zpsa44a38bd.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5577_zpsf376d16f.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5577_zpsf376d16f.jpg.html)

It turned out to be a combination of steel replacement and welding with fiberglass overlay that finished off the rear of the floor.  It’s solid, and while not SOP, it is the best I could muster with my skill set and facilities.  The valence will require additional sanding and a bit of filler, and I’m okay with it . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5575_zps28604f52.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5575_zps28604f52.jpg.html)

I’ve recently received a new impetus to get the Bugeye running as soon as possible.

Through a Google search and a snail mail correspondence, I was able to contact the father of the fellow who owned this car before Podunk bought it.  The man who owned it has passed away, but his father, mother and sisters all live in suburban Chicago, and they were delighted to hear that the car is still around.  So I intend to stick to my push of having this thing roadworthy by March.  The gentleman is 90 years old and a WWII Navy Vet, and while he’s apparently still in good health, he IS 90 years old.  I want to take him for a ride in it, and let him take it for a spin, if he feels up to it.

Tomorrow, I’ll be working on the rear end.  The car came with a C-Clip replacement kit, which I’m going to install.  I hope to have it rightside up by Sunday.

2.62 rear end and a 5 speed with a 20% overdrive top.  Should be economical.

Also, Mark called today.  He’s making headway on his computer.  Once the head is flowed, we can start looking at component selection for the Midget – which has been sitting far too long.
Title: Re: Milwaukee Midget
Post by: Podunk on January 16, 2015, 08:46:18 PM
Lookin' good.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2015, 08:04:53 AM
Terry, you probably never saw these, but I received these pictures from Dave's father.  I digitized them this morning from a Word file, so the resolution isn't great, but this is what the Bugeye looked like in 1977 -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/daveampsprite_zpsbee8b794.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/daveampsprite_zpsbee8b794.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/Sprite61_zpsf9190dde.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/Sprite61_zpsf9190dde.jpg.html)

Apparently, he wasn't afraid of turning wrenches on it -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/flipup_zpsa5cc09ca.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/flipup_zpsa5cc09ca.jpg.html)


Title: Re: Milwaukee Midget
Post by: RidgeRunner on January 17, 2015, 10:15:04 AM
     I can't think of a better reason for you to get the car roadworthy by March than your respect for, and appreciation of the efforts of, a member of "The Greatest Generation".

     All the best for a successful completion of this worthy goal.

                           Ed
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 17, 2015, 10:19:22 AM
Fordboy,
A few questions about the Holiday Gift treatise..
1)  What is your definition of “flow demand”?
2)  On what basis is a new BMEP determined due to a proposed change in compression ratio?
3)  Despite a fairly thorough examination of the SuperFlow website, the “well published formula” for horsepower remained undiscovered.  Could you please provide more guidance?
4)  It has been my understanding that flow bench data is generated at a fixed pressure differential.  If that is the case, how do you generate realistic inlet cycle flow rates vs. valve position for varying cylinder pressures?  Are flow coefficients found for each valve position?  Seems like there would be a circular dependence between cylinder pressure during the cycle and the flow rate.  Is this resolved using an iterative process?


IO,

My apologies for taking so long to respond to your request.   It has been so long since I thought much about this that I went back to review how I wrote my spreadsheet analysis program.

I also think that it is important to note that there is some polite "disagreement" among engineers and engine builders about certain theories and their practical application.    These are some of theories and practical applications I've been using for some years now.   The Milwaukee Midget is just one successful application.   And as I have stated many times before:   "Information, in and of itself, is neither 'good' or 'bad'."    My experience is: That once you start making information based decisions, you will also want to stop guessing about any engine related decisions . . . .      JMHO.

What is your definition of “flow demand”?
I started with theoretical air capacity.   Air Capacity in cfm = Displacement in cu. in * RPM / 3,456    This is going to vary with rpm, peak torque Vs. peak bhp for instance.  Also needing to be considered are Volumetric Efficiency and piston position.   Piston position in the cycle of the intake stroke is a defining characteristic for airflow need (demand).   Flow demand/piston demand then, is a function of rpm, build geometry, air capacity and efficiency, and is calculated as the displacement in cubic inches (or whatever) * efficiency ratio (Volumetric efficiency) relative to crankshaft motion in degrees.

Piston motion, ie displacement, velocity and acceleration is not uniform, and it is not symmetrical to 90 ATDC.   This is due to "the cosine effect" of the geometry.    The crankshaft's rotation displaces the con-rod big end laterally during operation, effectively shortening and lengthening the con-rod, thereby altering uniform piston motion.    For V-8s of typical geometry, @ 90 ATDC the piston will have traveled more than half the stroke.  Way more, like 5 to 8% or so.   Radical geometry combinations can drastically impact piston motion.   So since the piston travel is not uniform, peak flow demand usually occurs between 70 to 80 ATDC.    The peak demand is closer to TDC with shorter rods.   A longer rod has the opposite effect, and peak demand is delayed by some amount of crankshaft degrees.   The geometric effect can vary based on the difference in length.   Depending on the flow characteristics of the inlet tract and the motion of the valve train, a savvy builder might want to alter/take advantage of the flow/piston demand.


On what basis is a new BMEP determined due to a proposed change in compression ratio?
When I do a spreadsheet analysis of an existing engine, I always calculate existing bmep to evaluate the existing level of development.    If the bmep is low, I will typically create a range of cells to re-calculate potential improvement based on either change in compression ratio or change in absolute pressure if the engine is a blower engine.    I use a linear equation to calculate potential increases.   This, of course, presumes a lot, such as adequate airflow is available and V/E remains constant, etc.    It is simply a starting point to estimate what might be accomplished.    I extrapolate on a linear basis rather than an exponential one because my experience has been that peak combustion pressure, measured in the cylinder of a running engine, is a relatively linear function of static compression ratio.


Despite a fairly thorough examination of the SuperFlow website, the “well published formula” for horsepower remained undiscovered.  Could you please provide more guidance?
BHP = observed cfm * power coefficient * number of cylinders

Power coefficient                  flow in inches of water
       0.43                                                  10
       0.35                                                  15
       0.27                                                  25
       0.26                                                  28

This formula also makes a lot of assumptions, namely:
1)  Airflow should be through the complete inlet tract,
2)  Airflow should be the average of all cylinders,
3)  Engine development/efficiency in other areas must match airflow development.

This tidbit used to come in the SuperFlow written manual supplied with each flow bench.   And I suspect Harold Bettes is responsible for compiling the info & distilling it into something useful . . . . .


It has been my understanding that flow bench data is generated at a fixed pressure differential.
Yes.  By far the majority of flow data is/has been accumulated this way.   Much is now being done with computer controlled valve opening/closing devices.

If that is the case, how do you generate realistic inlet cycle flow rates vs. valve position for varying cylinder pressures?  Are flow coefficients found for each valve position?
Yes.  OEM's and big budget Pro race teams devote all sorts of resources to finding the answers.   The data is crunched by complicated specialty software.

Seems like there would be a circular dependence between cylinder pressure during the cycle and the flow rate.  Is this resolved using an iterative process?
Yes.    The latest and greatest simulation programs are multi-variable.    The timing of the flow "events" is also critical, and much effort is done to determine this based off simulation work.   A lot of effort and dollars are expended here.

I apologize for the brevity of some of my answers, but I am getting really close to voiding the contract of my day job, something I do not wish to do.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tman on January 17, 2015, 12:30:45 PM
I picked up a girl in the bar that way 23 years ago. She was bartending with my best friend. I still blame him! I could never understand the modern stock car wraps. The graphic designer side of me hates that blur of color! I think you could do well chasing one of those local micro-breweries. A fuel sponshorship if you will! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 21, 2015, 11:28:56 PM
Chris,

I'm new here but have been lurking for a long time. Should you need any help in sourcing stuff from the UK for a K series then give me a shout as I'm on the right island on this side of the pond.

I should in all honesty, mention that it was reading your stuff on Faceache that gave me an idea to build something to run on the salty stuff and it is Midget based but luckily in another class.

Cheers,

Ian

Ian -

So you're looking to do a turbine Sprite!  :-o

I know NOTHING of turbines or how they're classed for Bonneville, but I WANT TO SEE THIS HAPPEN.  Keep us posted.

One other thing - Your handle inspired me, and I ran with it for a small decal I intend to put on my 215 Buick Frogeye, which has got a bit of a rat-rod vibe going on.

With your permission, I'm thinking of putting this on the deck, just opposite the fuel cap.

If I may introduce to you - Frankensprite -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/frankensprite_zpszfhzsix1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/frankensprite_zpszfhzsix1.jpg.html)


Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2015, 08:04:34 AM

If I may introduce to you - Frankensprite -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/frankensprite_zpszfhzsix1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/frankensprite_zpszfhzsix1.jpg.html)



Uh-oh . . . . . .

Why am I getting the feeling that Frankensprite is destined for serious "salination"?

(If only on the side streets and back alleys of Beerhaven . . . . .)

 :?
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2015, 09:35:20 AM

Uh-oh . . . . . .

Why am I getting the feeling that Frankensprite is destined for serious "salination"?

(If only on the side streets and back alleys of Beerhaven . . . . .)

 :?
F/B

It won't be seeing the street until we get past the snow and we've had a solid rain to rinse the salt away.

But speaking of salt - I did get a friendly retweet from our good friends at OSH -

https://twitter.com/MilwaukeeMidget/status/554848564770533376

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2015, 10:09:40 AM

Uh-oh . . . . . .

Why am I getting the feeling that Frankensprite is destined for serious "salination"?

(If only on the side streets and back alleys of Beerhaven . . . . .)

 :?
F/B

It won't be seeing the street until we get past the snow and we've had a solid rain to rinse the salt away.

But speaking of salt - I did get a friendly retweet from our good friends at OSH -

https://twitter.com/MilwaukeeMidget/status/554848564770533376



midget,

THAT has got to be your best post, EVER! ! ! !   Congrats!

 :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2015, 10:16:34 AM
This post was prompted by an adamant idiot, although he thinks he is an engine development "genius". (geniass? ?)  BTW, not a guy from this board/community.

It is also a duplicate from my thread, How do I make my engine better, Racing Engines 101.    What can I say, more guys read the midge . . . . .


Validation of your DATA . . . . .

Everyone,

Please excuse my rant . . . . .

I get sent dyno data/flow bench data for analysis, on a regular basis.    Some of the data is "useable", some is not.   Dynos & flow benches can vary, BUT, there is a "reasonable" amount of variance that should be accepted.   As with ANY pieces of "scientific testing equiptment", there needs to be maintenance and calibration for continued accuracy and repeatability.

Think about that for a moment . . . .


One of the things that can be done to validate data is "cross-checking".   What I am saying is:

If you have dyno data and flow bench data, these pieces of data can be "correlated", to determine relative accuracy for both sets of data.

I do this on a regular basis for data that I generate, and for data that I analyze.
(This is aimed at normally aspirated engines, but the formulas can be modified for blown engines.)

This is what you can do:

A)   Don't just flow test the bare cylinder head(s).  (You test all the ports, right?   :wink:)   Test the entire inlet tract.
2)   Convert from airflow to "potential" bhp using the following formula:

BHP = observed cfm * power coefficient * number of cylinders

Power coefficient                  flow in inches of water
       0.430                                                10
       0.350                                                15
       0.272                                                25
       0.257                                                28

Airflow should be through the complete inlet tract, AND, should be the average of all cylinders.
There is a more complete conversion chart in Harold Bettes' book listed below.    BUT, be aware that flow testing at very low test depressions can be misleading.


d)   IF YOUR ENGINE IS WELL DEVELOPED AS YOUR AIRFLOW, dyno test results should "reasonably" agree with the "potential" calculations.
      1)   If the numbers agree, great.    The dyno and flow bench you are using are reasonably well calibrated and accurate.

      2)   If the dyno numbers are lower than predicted by the airflow:
            a)   Most likely, more development is necessary to "capture" the airflow potential.   OR   
            b)   Perhaps something is out of calibration.   This is easy to check, and there is no excuse to avoid it.

      3)   If the dyno numbers are significantly higher than predicted by the airflow:
            a)   Something is wrong, somewhere.   Either the flow bench or the dyno is inaccurate and need to be tested for accuracy.   You should test both for repeatability as well.
            b)   If your "back calculation" check from C/bhp results in airflow numbers far in excess of what is "normal" for your valve size(s), then something is royally screwed up.


Two books that every racer should have (and have read), explain these processes better than I can are:

1)    "Engine Airflow" by Harold Bettes
2)    "Dyno Testing and Tuning" by Harold Bettes & Bill Hancock

These books may prompt you to begin to digest some of the more technical collegiate texts from my reading list.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2015, 01:16:20 PM
The January issue of MG Enthusiast is still not available at Barnes and Noble, at least not in Milwaukee, but the February issue has hit the stands in Great Britain.

And Mr. Goldsworthy, the editor, has been very gracious in his description - although I think "epic proportions" might be a bit of hyperbole.

http://mgenthusiast.com/blog/1248-eds-blog-february-2015-issue

I need to start refocusing on 2016.  I don't want to be scrambling 18 months from now.
Title: Re: Milwaukee Midget
Post by: Finallygotit on January 23, 2015, 02:19:43 PM
Chris, you're an international superstar!   :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 23, 2015, 03:28:40 PM
The January issue of MG Enthusiast is still not available at Barnes and Noble, at least not in Milwaukee, but the February issue has hit the stands in Great Britain.

And Mr. Goldsworthy, the editor, has been very gracious in his description - although I think "epic proportions" might be a bit of hyperbole.

http://mgenthusiast.com/blog/1248-eds-blog-february-2015-issue

I need to start refocusing on 2016.  I don't want to be scrambling 18 months from now.

midget,

No hard copies at any of the Barnes & Noble stores here south of the cheddar curtain . . . . .

But B&N will gladly sell you an electronic copy . . . . and the nook device to read it . . . .

Kindly pick me up 2 copies of each month if you can, and let me know how much I owe you.   (One copy is for the Mini-Maven, currently recovering.)

Careful, any more International fame, and you are a target for ISIS . . . . . .   

Not sure how much speed the Prophet allows for MG Midgets . . . . . . but like fast women, your car is probably too fast . . . . . . .
 :cheers:
charliehebdoboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 23, 2015, 05:12:22 PM
The January issue of MG Enthusiast is still not available at Barnes and Noble, at least not in Milwaukee, but the February issue has hit the stands in Great Britain.

And Mr. Goldsworthy, the editor, has been very gracious in his description - although I think "epic proportions" might be a bit of hyperbole.

http://mgenthusiast.com/blog/1248-eds-blog-february-2015-issue

I need to start refocusing on 2016.  I don't want to be scrambling 18 months from now.

Chris, he was probably referring to your ability to get in and out of the car!   :-o :-D
Title: Re: Milwaukee Midget
Post by: jacksoni on January 24, 2015, 10:07:56 AM
Fordboy- in one of your excellent posts here you mentioned the effect of rod ratio on flow demand and position of that max. Along with this was the comment that a 4 valve head with better low lift flow than the average 2 valve would, generally speaking, work better with a shorter rod (lower rod ratio) to take advantage of the low lift flow since location of peak demand was somewhat sooner in the cycle. Since you and Midget will need to destroke the K motor to fit the class how are you planning to help mitigate this issue or take advantage of it. You can't just shorten the rods or you get a seriously top heavy piston (longer compression height) which has it's own disadvantages. I am particularly interested as I find myself with a short block with similar issues and am going from a very good 2 valve head to a very good 4 valve head that does indeed have better low lift flow, but similar high lift flow to the 2 valve.  I'm not sure there is anything I can do but am curious what possibilities  there may be. The 4 valve head was designed for the displacement I am running but the bore and stroke are a bit different than what it was designed for. Less of a mismatch than the 2 valve head was. Thoughts?

Jack
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2015, 08:50:43 AM
Fordboy- in one of your excellent posts here you mentioned the effect of rod ratio on flow demand and position of that max. Along with this was the comment that a 4 valve head with better low lift flow than the average 2 valve would, generally speaking, work better with a shorter rod (lower rod ratio) to take advantage of the low lift flow since location of peak demand was somewhat sooner in the cycle. Since you and Midget will need to destroke the K motor to fit the class how are you planning to help mitigate this issue or take advantage of it. You can't just shorten the rods or you get a seriously top heavy piston (longer compression height) which has it's own disadvantages. I am particularly interested as I find myself with a short block with similar issues and am going from a very good 2 valve head to a very good 4 valve head that does indeed have better low lift flow, but similar high lift flow to the 2 valve.  I'm not sure there is anything I can do but am curious what possibilities  there may be. The 4 valve head was designed for the displacement I am running but the bore and stroke are a bit different than what it was designed for. Less of a mismatch than the 2 valve head was. Thoughts?

Jack

Jack,

I'm working on flow bench adaptors and some simulations for the 'K', whilst juggling some other projects, AND, most importantly, some home improvements regally decreed by the "Mighty Queen".    If you catch my drift . . . .

One of the issues I have not rambled about is the "match" or "balance" between "flow demand" and "flow capacity".

"Flow demand" is the minimum the engine needs.    "Flow capacity" is the induction tract's ability to fulfill this "need".    Current ideas about the definition of "flow capacity" revolve around the inlet tract flow numbers combined with the valve train's "ability" to provide the "flow" required Vs crankshaft position.    I'm not sure how clear that is conceptually, so I'm going to post up the graphs I generate for this project as we go along, so readers can gain a better understanding of what is going on.

Also of importance to note is that for normally aspirated engines, the ability to "fulfill" "flow demand" early enough in the cycle, might be unlikely with a given "build geometry" and "valve train".    That puts the engine in "catch up mode".     And it is also why the "intake ramming" portion (BDC to intake valve close) of the intake cycle becomes so critically important.   This is where comparatively "small" changes to either the "build geometry" and/or the "valve train" can pay off.   It is also important to note that when I say "valve train", I mean everything from the cam to the valve, and, probably including the cam drive method as well.

The point being is that if you have the opportunity to choose some of these dimensions/parts/etc, it is important to choose "wisely".    I don't think you can know any of this without spending some time doing the number crunching and analysis.   My own personal opinion is that I would rather know the numbers, (even if they are "poor") than just rely on chance/dumb luck.    I want every opportunity to influence/improve the results of my efforts.

You are correct though, when you say that there are situations where you can't do very much.    But I am of the opinion that it is always a "compromise" anyway, so I want to pick the "best" compromise based on several factors, say planned rpm range, "realistic" part loadings, airflow capability, etc, etc.     Somebody said, "It's complicated", I agree.    I think you are going to have to make some hard choices with your build and you should run the numbers so you can make the best choices.

The 'K' is going to have some of the same problems you are encountering.    Namely:
1)   We have to destroke.   Reducing bore isn't really a good choice for this build.   You might be in a different situation.
2)   F1 type rod/stroke ratio.     We are stuck with the block deck height, for various reasons.
3)   Flow capacity perhaps "too large".    This remains to be verified by flow testing.

My initial thoughts are:
1)   That since the stock compression height is very short, we can shorten the rod a "bit" without making the piston too heavy.
2)   Flow capacity can be altered appropriately with high intensity camshafts.

My thinking on this is subject to change without notice, based on the measurements & analysis . . . . . .

One final comment:  If you utilize a low duration cam/valve train to reduce "flow capacity" and/or increase velocity, you probably can't fulfill "flow demand" on a timely basis.   In other words:   You screwed yourself . . . . . .     This is why it's important to do the math and pick "the best compromise".
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2015, 11:11:01 AM

I am particularly interested as I find myself with a short block with similar issues and am going from a very good 2 valve head to a very good 4 valve head that does indeed have better low lift flow, but similar high lift flow to the 2 valve.  I'm not sure there is anything I can do but am curious what possibilities  there may be. The 4 valve head was designed for the displacement I am running but the bore and stroke are a bit different than what it was designed for.   Less of a mismatch than the 2 valve head was. Thoughts?

Jack

What are the differences, specifically?     I tend to be more concerned about total displacement as a factor, UNLESS, the bore, stroke, rod/stroke ratio are significantly different.   Ie: greater than 4/5% different.

And, for anybody who thinks 4/5% is not significant, would you give up 4/5% of your airflow or displacement? ?    Most guys work pretty hard for 4/5% . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2015, 11:34:35 AM

Despite a fairly thorough examination of the SuperFlow website, the “well published formula” for horsepower remained undiscovered.  Could you please provide more guidance?


IO,

Finally got around to making the time to do a "deep dive" into the SuperFlow site.

http://www.superflow.com/support/supportDocuments/flowbench_applications.pdf

This is in .pdf format so anyone who wishes to view these pages will need the appropriate version of Adobe Reader.

The aforementioned formula is listed here, as well as some handy others.    There are also some tidbits about flow bench use, adaptors and other flow measurement tools.

More information on these and other formulas are contained in "Engine Airflow" by Harold Bettes.    The SuperFlow information is no doubt the result of Harold's long tenure with that company.

Other airflow formulas (I'm not sure how much duplication there might be) can be found in "Performance Automotive Engine Math" by John Baechtel.

Of course there are many other reference books as well.    Enthusiasts looking for some answers from these books need to be able to perform some engineering level math.    A good engineering calculator is handy.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on January 25, 2015, 01:45:04 PM

I am particularly interested as I find myself with a short block with similar issues and am going from a very good 2 valve head to a very good 4 valve head that does indeed have better low lift flow, but similar high lift flow to the 2 valve.  I'm not sure there is anything I can do but am curious what possibilities  there may be. The 4 valve head was designed for the displacement I am running but the bore and stroke are a bit different than what it was designed for.   Less of a mismatch than the 2 valve head was. Thoughts?

Jack


What are the differences, specifically?     I tend to be more concerned about total displacement as a factor, UNLESS, the bore, stroke, rod/stroke ratio are significantly different.   Ie: greater than 4/5% different.

And, for anybody who thinks 4/5% is not significant, would you give up 4/5% of your airflow or displacement? ?    Most guys work pretty hard for 4/5% . . . .
 :cheers:
Fordboy
My engine is bore 3.883, stroke 2.58, 122 CI, 6.25 rod for 2.44 R/S. The original engine (some difficulty finding numbers as being a race engine such stuff is not generally published) had bore 3.66 (I have a piston so pretty sure of that), stroke 2.9,for same displacement, rod length about 155mm (6.11in) for 2.1 R/S ratio. So bore is 6%, stroke 12% and RR 16%= "significantly"  :-o

At this point, peak piston demand is at about 78.3* (rod at 90* to crank throw) and is 307 CFM (according to some software I have). Head flows 345+ at that point>

Compression height on the piston is 1.480 and I don't want to make it more, which would require new rods, change the piston order already placed and increase weight of the piston to boot.
Title: Re: Milwaukee Midget
Post by: Frankenhealey on January 26, 2015, 05:54:09 AM
Chris,

I'm new here but have been lurking for a long time. Should you need any help in sourcing stuff from the UK for a K series then give me a shout as I'm on the right island on this side of the pond.

I should in all honesty, mention that it was reading your stuff on Faceache that gave me an idea to build something to run on the salty stuff and it is Midget based but luckily in another class.

Cheers,

Ian

Ian -

So you're looking to do a turbine Sprite!  :-o

I know NOTHING of turbines or how they're classed for Bonneville, but I WANT TO SEE THIS HAPPEN.  Keep us posted.

One other thing - Your handle inspired me, and I ran with it for a small decal I intend to put on my 215 Buick Frogeye, which has got a bit of a rat-rod vibe going on.

With your permission, I'm thinking of putting this on the deck, just opposite the fuel cap.

If I may introduce to you - Frankensprite -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/frankensprite_zpszfhzsix1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/frankensprite_zpszfhzsix1.jpg.html)




Chris,

Sorry I didn't bookmark your thread so missed this. 'Frankensprite' is a great name but when anyone asks always pronounce it as 'Fronkenspreet' as in Mel Brooks' Young Frankenstein movie. Always confuses people when I pronounce my handle as 'Fronkenhailey' but they finally get if they're film buffs and if not just think I may be Seouth Affrikkan :evil:

Actually it's not a Sprite but a SpridJET as getting a Sprite as a base car is waaaay too expensive. The turbine package fits nicely in the passenger side (note : hi-tech cardboard mock-up)

(http://i1058.photobucket.com/albums/t401/Ozfather/IMG_2157_zps842794ad.jpg)

And you can see how seriously the rest of the team are taking it

(http://i1058.photobucket.com/albums/t401/Ozfather/IMG_2153_zps503795c6.jpg)

My big problem is how to fit an SCTA mandated rollcage into something like this and still be able to see over the dash :-P

(http://i1058.photobucket.com/albums/t401/Ozfather/1961LenhamGT_zpsf851d3fb.jpg)

Also have you considered a fastback hardtop like this

(https://farm4.staticflickr.com/3243/3155813331_b0d8a39460_z.jpg)

The guy that sent it to me reckons that on a standard Midget it improved the top speed from 95 to about 100.

 :cheers:
Title: Re: Milwaukee Midget
Post by: tortoise on January 26, 2015, 02:28:08 PM
Also have you considered a fastback hardtop like this

(https://farm4.staticflickr.com/3243/3155813331_b0d8a39460_z.jpg)

The guy that sent it to me reckons that on a standard Midget it improved the top speed from 95 to about 100.

 :cheers:

Just the thing for your project, but I think not class legal for Chris's.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 26, 2015, 04:25:53 PM
Also have you considered a fastback hardtop like this

(https://farm4.staticflickr.com/3243/3155813331_b0d8a39460_z.jpg)

The guy that sent it to me reckons that on a standard Midget it improved the top speed from 95 to about 100.

 :cheers:

Just the thing for your project, but I think not class legal for Chris's.

Yeah, none of the aftermarket body parts are legal in GT.    Has to be stuff supplied by the manufacturer.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 26, 2015, 04:31:30 PM

My engine is bore 3.883, stroke 2.58, 122 CI, 6.25 rod for 2.44 R/S. The original engine (some difficulty finding numbers as being a race engine such stuff is not generally published) had bore 3.66 (I have a piston so pretty sure of that), stroke 2.9,for same displacement, rod length about 155mm (6.11in) for 2.1 R/S ratio. So bore is 6%, stroke 12% and RR 16%= "significantly"  :-o

At this point, peak piston demand is at about 78.3* (rod at 90* to crank throw) and is 307 CFM (according to some software I have). Head flows 345+ at that point>

Compression height on the piston is 1.480 and I don't want to make it more, which would require new rods, change the piston order already placed and increase weight of the piston to boot.


Jack,

Which software are you using for your calculations?

Just curious.
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on January 26, 2015, 05:37:48 PM

My engine is bore 3.883, stroke 2.58, 122 CI, 6.25 rod for 2.44 R/S. The original engine (some difficulty finding numbers as being a race engine such stuff is not generally published) had bore 3.66 (I have a piston so pretty sure of that), stroke 2.9,for same displacement, rod length about 155mm (6.11in) for 2.1 R/S ratio. So bore is 6%, stroke 12% and RR 16%= "significantly"  :-o

At this point, peak piston demand is at about 78.3* (rod at 90* to crank throw) and is 307 CFM (according to some software I have). Head flows 345+ at that point>

Compression height on the piston is 1.480 and I don't want to make it more, which would require new rods, change the piston order already placed and increase weight of the piston to boot.


Jack,

Which software are you using for your calculations?

Just curious.
Fordboy
Pipemax for the demand, and the visual engine function of EA Pro to get valve lift at crank angle plus the flow chart to match.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 27, 2015, 12:04:14 AM
Okay, I got the rear end mocked up on the Pom Rod -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5579_zpsvydvqtul.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5579_zpsvydvqtul.jpg.html)

There's something about a chrome cover on a 10 bolt that just screams "hot rod".  About 3/4" of clearance on the inside, but any pretence of keeping things subtle are 86ed if I keep the gumballs . . .

Anybody got a set of Vega GT or Chevy Monza wheels they'd like to trade?

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 27, 2015, 07:48:01 AM
Okay, I got the rear end mocked up on the Pom Rod -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5579_zpsvydvqtul.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5579_zpsvydvqtul.jpg.html)

There's something about a chrome cover on a 10 bolt that just screams "hot rod".  About 3/4" of clearance on the inside, but any pretence of keeping things subtle are 86ed if I keep the gumballs . . .

Anybody got a set of Vega GT or Chevy Monza wheels they'd like to trade?


Now that's what the Nascar guys call a "tiaar" ! !    :wink:

Don't think subtle is going to keep it hooked up . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 27, 2015, 10:02:49 AM

Don't think subtle is going to keep it hooked up . . . . . . .
 :cheers:
Fordboy

This looks like more grip than the chassis can handle. 

I'm thinking a set of 155 80R13 whitewalls will get the job done, probably ride nicer, maintain a stock look and give me better gas mileage.

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 27, 2015, 11:41:39 AM
Well, well, well . . . . .   Better late to the table than never, I guess.


http://www.mossmotoring.com/worlds-fastest-midget/


 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 27, 2015, 11:43:30 AM
Well, well, well . . . . .   Better late to the table than never, I guess.


http://www.mossmotoring.com/worlds-fastest-midget/


 :cheers: :cheers: :cheers:
Fordboy

OOPS,  I almost forgot!

Congrats! !

F/B
Title: Re: Milwaukee Midget
Post by: Frankenhealey on January 30, 2015, 11:57:29 AM
Hi Chris,

It's begging time!

Can you please find out the inside height of your hardtop from the top of the doors? The Lenham's roof line seems to be a lot lower :-(

Cheers,

Ian

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 31, 2015, 10:39:35 AM
Chris,

In the process of gathering an all inclusive image folder of all the MM images.    Want a copy when it's finished?   Might be BIG . . .  may need to go on a DD, er, DVD . . .   :roll:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2015, 12:19:22 PM
Hi Chris,

It's begging time!

Can you please find out the inside height of your hardtop from the top of the doors? The Lenham's roof line seems to be a lot lower :-(

Cheers,

Ian



Hi, Ian -

From the drip rail to the top of the door sill is 32 cm.

There's a lip that extends down on the inside of the window another cm, so if you're looking to play NASCAR, you've got 31 cm to slip through.

I can get you some more measurements, if it's a cage you're building.

Chris
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2015, 12:22:50 PM
Chris,

In the process of gathering an all inclusive image folder of all the MM images.    Want a copy when it's finished?   Might be BIG . . .  may need to go on a DD, er, DVD . . .   :roll:
 :cheers:
F/B

This is good news - it means Fordboy has his computer working again.

Welcome back to the 21st century, and yes, I'll take 'em!  Just dump 'em off onto a disc.

Graci!   :cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2015, 12:04:03 AM
Some of the photos I took on the 2014 expedition to the Salt:

I'll let Chris post descriptions of the photos.

 :cheers:
Fordboy

Got it, Chief.

Well, first off, despite Fordboy's aptitude for all things mathematical, he clearly has no idea how to correct the photo-date function on his camera.

That's okay - he remembered to bring the bottle opener. :cheers:


Ahhhem,

While it's true I didn't bother to correct the date function on my digital camera at the time, I had no idea what a pain in the a$$ it would be to remove the incorrect date tag from the photo image.

After much on-line research, and disappointment, I've discovered a freeware photo editor with most of the features of Photoshop, without the high cost.  The product is Gimp Photo editor.

http://getgimp.com/info/get-gimp-free/?pk=6542&c=Getgimp_US_Exact

As with any fully featured software, there is a steep learning curve, but there is also the sweetness of the price.

For someone like me who does very little photo editing, it looks like Gimp is the answer to putting a donkey's head on my brother in all our family photos . . . . . .   :-D, but Porkpie doesn't have anything to worry about.


AND, the camera is now set for NO DATE/TIME STAMP . . . . .     PLUS, an extra bottle opener is in the camera bag . . . . . . .  :-D  :-D
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2015, 08:12:04 AM
Forgot to add that Gimp requires Windows XP / Vista / 7 / 8

It helps to have a fast CPU . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2015, 06:48:26 AM
Earth to planet midget in the Beerhaven galaxy . . . . .

Suspect your lack of posting is due to temperatures cold enough to bring all molecular activity to a halt.

No wait.   That's where Slim lives.  :roll:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2015, 12:07:23 PM
Neil was asking, so I'll put this up -

http://milwaukee.craigslist.org/pts/4882098018.html

Now here's the real deal.

I left the craigslist ad a little vague, because I've had mixed results with the format, and have had issues with flakes not following through.  I'd rather get a text or a phone call and talk straight up with a potential customer, find out what they're about and qualify them a little better.  My intention with the Craigslist ad is to get this stuff out of my basement/attic/garage.

Now with my friends here on LR.com, I consider you pre-qualified.  If there's something you need from either one of these engines, I feel confident enough with this crowd to spend some time and do some measurements, and dig a little deeper.

So yes, I'll part these out here, and accept reasonable offers, provided it makes sense for both of us.  And if something sells through here, I'll send Slim a check for 10% of the sale price.

PM me with any questions.

Cheers!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 08, 2015, 08:46:36 PM
Brideshead, er, Abingdon, Revisited . . . . . . . . Part One . . . . .

midget,

For your permanent copybook . . . . .    from dynothon part one, segments A & B, 2013 . . . .

you might notice that the photo dates are correct . . . .  :roll:

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20346_zpslygthzso.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20346_zpslygthzso.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20347_zpsspgvxdxp.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20347_zpsspgvxdxp.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20348_zps2bodkzub.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20348_zps2bodkzub.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20349_zpsamlw4zvh.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20349_zpsamlw4zvh.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20350_zps1klbugiw.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20350_zps1klbugiw.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20351_zps8pc3hn9m.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20351_zps8pc3hn9m.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20352_zps2vujf1aa.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20352_zps2vujf1aa.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20353_zpsbjjv5t7q.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20353_zpsbjjv5t7q.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/PHP%20Parts%20Sales%20354_zpsmzmy8acb.jpg) (http://s1267.photobucket.com/user/fordboy628/media/PHP%20Parts%20Sales%20354_zpsmzmy8acb.jpg.html)

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 08, 2015, 09:02:24 PM
Brideshead, er, Abingdon, Revisited . . . . . . . . Part Deux . . . . .

midget,

From dynothon part deux, 2014 . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0609_zpscjwtbhb9.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0609_zpscjwtbhb9.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0611_zpsxvbzvkt7.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0611_zpsxvbzvkt7.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0610_zpso3ddbmkg.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0610_zpso3ddbmkg.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Photo0612_zpsxbrsjdjt.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Photo0612_zpsxbrsjdjt.jpg.html)

Sorry, no photo dates in the picture.   There's a date in the data file though.    Correct date? ?    Go fish . . . . . .

Some of the photo focus is poor but that's all the dyno photos that I have.   Still gathering & organizing other photos I took of your build.    Will require a pretty big collection for DVD when finished.   All the photos I have posted on your diary, are on my Photobucket account, which is public.    I think anyone can grab them from there if they wish.

BTW, put all the dyno and Bonneville photos into a slide show for my computer wallpaper on both of my computers.   I'm really enjoying them.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 10, 2015, 01:05:58 PM
New power plant diary  OR,   'A'  Vs.  'K'

midget,

Just downloaded a nifty program which calculates "flow demand" based on geometry, and presumably, other parameters like V/E.

Spiffy part is: that it also can graph the calculations Vs. crank position.

It was cheap enough, so I'm going to play around with it a bit and let you know what I think.   Probably has somewhat limited features based on the price, but again, I'll let you know.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 11, 2015, 01:50:31 PM
New power plant diary  OR,   'A'  Vs.  'K'

midget,

Just downloaded a nifty program which calculates "flow demand" based on geometry, and presumably, other parameters like V/E.

Spiffy part is: that it also can graph the calculations Vs. crank position.

It was cheap enough, so I'm going to play around with it a bit and let you know what I think.   Probably has somewhat limited features based on the price, but again, I'll let you know.
 :cheers:
Fordboy

What is your new "nifty" program?
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 11, 2015, 04:30:53 PM

What is your new "nifty" program?


CamFlowRPM    from Schmidt Motor works

only $20 for a downloaded copy

http://www.schmidtmotorworks.com/

KEEP IN MIND . . .  This is a $20 program . . . . .   I think it has value for the graphic capability, but I am still playing around with it.   I like the feature which allows a flow capability comparison between 2 differing camshafts with a measured cylinder head flow.    I think the intake function is the value of this program, and am not concerned about evaluating the exhaust flow capability/accuracy at this time.   The program makes some assumptions about the cam profile, presumably to keep it simple to use.   I would prefer the usage of an accurate cam lobe profile to convert to valve motion, BUT, that makes the program WAY more complicated and WAY more expensive than $20

One other note of warning.  This program REQUIRES accurate input information.    If you are going to guess about required input values, it is going to be a case of GIGO.

Let's be honest, a program such as this cannot provide the insight of more powerful, more expensive analysis software.    I nonetheless expect it to be useful.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on February 11, 2015, 05:21:46 PM
Looks interesting but without cam profile curves I'm stuck. Is there a library somewhere that has manufacturer's cam profile numbers?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 12, 2015, 08:01:33 AM
Looks interesting but without cam profile curves I'm stuck. Is there a library somewhere that has manufacturer's cam profile numbers?

Regards, Neil  Tucson, AZ

Of course cam manufacturers can provide you with the information you need.    Whether they will or not is another thing.    It helps to ask the tech support folks nicely.    If your cam grinder is unwilling to provide you with technical support like this, you probably need a different cam grinder . . . . . .


You need to use "effective" duration, which is the duration at the lift, and lash, specified.    And "net" lift, ie gross lift minus the lash also.

I'm in the process of evaluating how accurate I think this is, compared to more expensive programs that use the "whole" cam profile.    If your cam profile(s) is(are) asymmetrical, that is going to skew the results, which lessens the value.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on February 12, 2015, 11:07:01 AM
Thanks, Fordboy. I'll contact Crower to see if they can provide profile data on my cam.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 15, 2015, 11:59:19 PM
Thanks, Fordboy. I'll contact Crower to see if they can provide profile data on my cam.

Regards, Neil  Tucson, AZ

The cynic in me suspects you'll discover it's a closely guarded secret.

And if I send my "higher angels" on a holiday, I suspect the big secret is that if you put it on a cam-doctor, the print-out will be the same as an Isky grind - or a Crane grind - or a Howard grind.

But Neil, you're a persuasive fellow who is not likely to take "we won't/can't do that" for an answer.  Just keep moving up the food chain. 
Title: Re: Milwaukee Midget
Post by: manta22 on February 16, 2015, 11:16:44 AM
Thanks, Chris. Yes, that Crower cam profile is probably not anything that isn't duplicated closely by other cam grinders; reverse- engineering a profile should be easy with the right equipment. Some engine analyzer programs have a library of grinds so I thought someone might know of some profile info on a Crower 00427. This is for a relatively mild engine that I'll use to get the car sorted out.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 16, 2015, 12:09:26 PM
I haven't dealt with Crower recently, but in times past they were always open and really easy to deal with. I let someone else who knows what they're doing build my engines now rather than letting some amateur try it by attempting it myself.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 16, 2015, 12:43:04 PM

The cynic in me suspects you'll discover it's a closely guarded secret.


When I started using a Cam Dr. 25 years ago, it was surprising how many grinds "overlaid" perfectly on top of one and other.

I'm no longer surprised by this "phenomenon".

Real creativity and insightful ability are by themselves, very rare things.    When coupled together, they are even more rare . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 16, 2015, 01:55:57 PM
Thanks, Chris. Yes, that Crower cam profile is probably not anything that isn't duplicated closely by other cam grinders; reverse- engineering a profile should be easy with the right equipment. Some engine analyzer programs have a library of grinds so I thought someone might know of some profile info on a Crower 00427. This is for a relatively mild engine that I'll use to get the car sorted out.

Regards, Neil  Tucson, AZ
EAPro shows this as a SBC, hydraulic roller. LSA 112 recommended install at 108/116 centers (ie 4* advanced). 260/266 at .050, lobe lift .390/.398 with 1.5 rockers. Interesting they give a lash number of .026 and .028 though list it as a HR. Ramp intensity listed as 30.5 and 25.5. This is grind number 290R with seat duration ratings of 290/296.

Have you built/run the engine? If you want to give some specs, I can run it through EAPro if you like.
Title: Re: Milwaukee Midget
Post by: manta22 on February 16, 2015, 02:36:41 PM
Thanks- your data matches my cam card except Crower says it is a mechanical roller cam, not a hydraulic. I thought the cam profile data needed was lift vs degrees of rotation to calculate flow over the complete range of off- seat time. Maybe that info is in the EAPro library data already?

I have built the engine but I have not fired it up yet. I'm waiting to install the whole engine/transaxle unit into my chassis before cranking it over. What info would you need for EAPro? I appreciate your offer.

Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: jacksoni on February 16, 2015, 02:56:33 PM
Thanks- your data matches my cam card except Crower says it is a mechanical roller cam, not a hydraulic. I thought the cam profile data needed was lift vs degrees of rotation to calculate flow over the complete range of off- seat time. Maybe that info is in the EAPro library data already?

I have built the engine but I have not fired it up yet. I'm waiting to install the whole engine/transaxle unit into my chassis before cranking it over. What info would you need for EAPro? I appreciate your offer.

Regards, Neil  Tucson, AZ


That certainly makes sense and likely is just some typo in the data set. The lash setting being a tip off as well. You are not going to get lift/degree from anyone I don't think- cam DR it or measure by hand- which I have done time to time and is a PITA but some programs can take that data as a notepad set and make curves from it. ( I have one of those but is lot more work to put stuff in)

If you want me to run it need: bore, stroke, rod length, type of ring package ( low tension or not) are you using typical bearings or small ones, coatings, CR, head flows ( may have a library of typical heads- what are on it?) valve sizes, type of water pump(electric?), port length and avg diameter for both int and exh, and fan drive (electric, low ratio pulleys etc), chamber design ( wedge, pent roof, hemi etc), what type of intake manifold, carb or FI, flow rating of carb. have the cam, header size- diameter, length, collector dia and length, etc. In other words, everything you know about the build. :)

Alternatively just give me some basics and I'll pull some generic sample and see but the more detail closer will get to your actual.
Title: Re: Milwaukee Midget
Post by: manta22 on February 16, 2015, 06:13:08 PM
Thanks for doing this. I'll get the data together and PM you.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Frankenhealey on February 17, 2015, 05:14:40 AM

unless anybody knows where I can find some NOS Leyland 970 rods -  :roll: - I didn't think so! :-D

Something like these (http://www.swiftune.com/Product/982/swiftune-hbeam-steel-conrods-970.aspx)?

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 18, 2015, 09:18:36 AM

You are not going to get lift/degree from anyone I don't think-   Very, very unlikely . . . . .  this is considered proprietary information.

cam DR it or measure by hand- which I have done time to time and is a PITA but some programs can take that data as a notepad set and make curves from it. ( I have one of those but is lot more work to put stuff in)


Cam Analyser from Performance Trends can accept hand accumulated data via hand entry into the program for analysis.  It can also import data from other cam measuring programs, as well as data in a spreadsheet format.   There are several versions with increasing capability.  For details see:

http://performancetrends.com/download.htm#ca

Some caveats about cam profiling:
A)   More information is always better, hence the PITA nature of hand data accumulation/hand entry.   Measurement at intervals of 2 degrees of crank rotation is best, lots of work and data points.    By hand, lots of opportunities for errors.    Need to work carefully.

2)   Compared to measurements taken by high resolution encoders, hand accumulated data accuracy suffers.  It is not accurate enough to analyze acceleration and jerk.

d)   The accuracy by hand is good enough if you are careful, and you just want to analyze displacement and maybe velocity data.    You save yourself $2K over purchasing a complete entry level measurement setup.    You should be able to find a shop with a Cam Dr. or a Cam Pro who will test the cam for you for about $125.    You should get a written report for this charge, not just a detailed cam card.   Expect to pay more to test every lobe and get a detailed analysis.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on February 18, 2015, 06:01:11 PM
Thanks- your data matches my cam card except Crower says it is a mechanical roller cam, not a hydraulic. I thought the cam profile data needed was lift vs degrees of rotation to calculate flow over the complete range of off- seat time. Maybe that info is in the EAPro library data already?

I have built the engine but I have not fired it up yet. I'm waiting to install the whole engine/transaxle unit into my chassis before cranking it over. What info would you need for EAPro? I appreciate your offer.

Regards, Neil  Tucson, AZ

That certainly makes sense and likely is just some typo in the data set. The lash setting being a tip off as well. You are not going to get lift/degree from anyone I don't think- cam DR it or measure by hand- which I have done time to time and is a PITA but some programs can take that data as a notepad set and make curves from it. ( I have one of those but is lot more work to put stuff in)

If you want me to run it need: bore, stroke, rod length, type of ring package ( low tension or not) are you using typical bearings or small ones, coatings, CR, head flows ( may have a library of typical heads- what are on it?) valve sizes, type of water pump(electric?), port length and avg diameter for both int and exh, and fan drive (electric, low ratio pulleys etc), chamber design ( wedge, pent roof, hemi etc), what type of intake manifold, carb or FI, flow rating of carb. have the cam, header size- diameter, length, collector dia and length, etc. In other words, everything you know about the build. :)

Alternatively just give me some basics and I'll pull some generic sample and see but the more detail closer will get to your actual.

Jack;

I guess I can't send a PM after all-- your e-mail address is "hidden".

Regards, Neil  Tucson, AZ


Title: Re: Milwaukee Midget
Post by: jacksoni on February 18, 2015, 06:15:13 PM
Thanks- your data matches my cam card except Crower says it is a mechanical roller cam, not a hydraulic. I thought the cam profile data needed was lift vs degrees of rotation to calculate flow over the complete range of off- seat time. Maybe that info is in the EAPro library data already?

I have built the engine but I have not fired it up yet. I'm waiting to install the whole engine/transaxle unit into my chassis before cranking it over. What info would you need for EAPro? I appreciate your offer.

Regards, Neil  Tucson, AZ

That certainly makes sense and likely is just some typo in the data set. The lash setting being a tip off as well. You are not going to get lift/degree from anyone I don't think- cam DR it or measure by hand- which I have done time to time and is a PITA but some programs can take that data as a notepad set and make curves from it. ( I have one of those but is lot more work to put stuff in)

If you want me to run it need: bore, stroke, rod length, type of ring package ( low tension or not) are you using typical bearings or small ones, coatings, CR, head flows ( may have a library of typical heads- what are on it?) valve sizes, type of water pump(electric?), port length and avg diameter for both int and exh, and fan drive (electric, low ratio pulleys etc), chamber design ( wedge, pent roof, hemi etc), what type of intake manifold, carb or FI, flow rating of carb. have the cam, header size- diameter, length, collector dia and length, etc. In other words, everything you know about the build. :)

Alternatively just give me some basics and I'll pull some generic sample and see but the more detail closer will get to your actual.

Jack;

I guess I can't send a PM after all-- your e-mail address is "hidden".

Regards, Neil  Tucson, AZ



No trouble sending PM. Go top left and click messages, box opens top left click "new message" box opens to put recipients screen name and topic. But cumbersome. If you want send direct email: wjeyedoc @ Verizon.net (take out the extra spaces)
Title: Re: Milwaukee Midget
Post by: manta22 on February 18, 2015, 09:51:57 PM
E-mail sent- thanks, Jack. End of hijack, Chris.

Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2015, 11:22:17 PM

End of hijack, Chris.


The only straight line I endorse is the one between the mile markers.  :wink:
Title: Re: Milwaukee Midget
Post by: jacksoni on February 20, 2015, 03:35:33 PM

You are not going to get lift/degree from anyone I don't think-   Very, very unlikely . . . . .  this is considered proprietary information.

cam DR it or measure by hand- which I have done time to time and is a PITA but some programs can take that data as a notepad set and make curves from it. ( I have one of those but is lot more work to put stuff in)


Cam Analyser from Performance Trends can accept hand accumulated data via hand entry into the program for analysis.  It can also import data from other cam measuring programs, as well as data in a spreadsheet format.   There are several versions with increasing capability.  For details see:

http://performancetrends.com/download.htm#ca

Some caveats about cam profiling:
A)   More information is always better, hence the PITA nature of hand data accumulation/hand entry.   Measurement at intervals of 2 degrees of crank rotation is best, lots of work and data points.    By hand, lots of opportunities for errors.    Need to work carefully.

2)   Compared to measurements taken by high resolution encoders, hand accumulated data accuracy suffers.  It is not accurate enough to analyze acceleration and jerk.

d)   The accuracy by hand is good enough if you are careful, and you just want to analyze displacement and maybe velocity data.    You save yourself $2K over purchasing a complete entry level measurement setup.    You should be able to find a shop with a Cam Dr. or a Cam Pro who will test the cam for you for about $125.    You should get a written report for this charge, not just a detailed cam card.   Expect to pay more to test every lobe and get a detailed analysis.
 :cheers:
Fordboy
I want to illustrate this with a couple of screen shots but my computer skills are failing me. Will post each separately. One is curves generated by entering data from a cam card in a program which spits out lift, velocity acceleration and jerk curves. The second is from hand generated data measuring 340+ points at every degree engine rotation reading lift with a digital dial indicator on the lifter. You can see the result, thus Fordboy's comments.
Title: Re: Milwaukee Midget
Post by: jacksoni on February 20, 2015, 03:40:23 PM
screen shot 1
Title: Re: Milwaukee Midget
Post by: jacksoni on February 20, 2015, 03:40:56 PM
and two
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 20, 2015, 03:55:04 PM
I attended a seminar provide by Dema Elgin on engine design several years ago and one of his guest speaker was a gentleman that ground cams for the Joe Gibbs Racing Team. He related that he made two cams that had exactly the same lift, timing etc but one cam had 5 ten thousands of an inch (that's .0005 inches) difference in the flank dimensions. That cam would turn an additional 600 rpm and produced 10 hp more than the other "identical" cam. There is a lot of dynamic "physics" going on when you start turning 9000 rpm+ and looking for that last horse power. My guess is that many cam grinders would have a "challenge" just trying to maintain a .0005 inch tolerance much less be able to actually grind cams to that type of tolerance and then discern the performance difference.

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2015, 05:20:58 PM
screen shot 1

Don't know how much input info was required to generate this set of curves.   Looks like a "perfect" scenario generated with minimum info and maximum "smoothing".
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2015, 05:23:36 PM
and two

And this is obviously the hand accumulated data.    Reference my original comment.

Sometimes you just need access to the "good" tools.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2015, 05:45:15 PM
I attended a seminar provide by Dema Elgin on engine design several years ago and one of his guest speaker was a gentleman that ground cams for the Joe Gibbs Racing Team. He related that he made two cams that had exactly the same lift, timing etc but one cam had 5 ten thousands of an inch (that's .0005 inches) difference in the flank dimensions. That cam would turn an additional 600 rpm and produced 10 hp more than the other "identical" cam. There is a lot of dynamic "physics" going on when you start turning 9000 rpm+ and looking for that last horse power. My guess is that many cam grinders would have a "challenge" just trying to maintain a .0005 inch tolerance much less be able to actually grind cams to that type of tolerance and then discern the performance difference.

Rex

Rex,

Well, measured where?

A dimensional difference of .0005" somewhere on the cam wouldn't make that much difference to the running of the engine.    It simply wouldn't affect the displacement or velocity curves that much.

However, a difference of .0005" of flank velocity per degree of cam rotation would be a pretty big difference in velocity.   That would have the type of impact you describe.   Even with the cam lift equal and timing figures @ .050" lift equal, these would be very different cams, due to the differences in velocity and the other derivatives.

"Good" cam people are grinding to tolerances of .00005"  or less, with computer controlled machines.   The calculations for manufacturing the masters (what controls the grinding process) are calculated to 6 figures.    This may be moot on engines where the power extraction is not to the N'th degree.    But for professional race teams, it does matter.

And yes, the dynamics of cam/valve train motion is challenging.    Especially if you want to control the valve train, and keep it reliable.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 20, 2015, 05:50:51 PM
and two

And this is obviously the hand accumulated data.    Reference my original comment.

Sometimes you just need access to the "good" tools.
 :cheers:
Fordboy
exactly the reason why I posted these to  illustrate your point! :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2015, 05:52:45 PM
I want to illustrate this with a couple of screen shots but my computer skills are failing me. Will post each separately. One is curves generated by entering data from a cam card in a program which spits out lift, velocity acceleration and jerk curves. The second is from hand generated data measuring 340+ points at every degree engine rotation reading lift with a digital dial indicator on the lifter. You can see the result, thus Fordboy's comments.

Jacksoni,

Just out of curiosity, what program generated this graphic output?
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 20, 2015, 06:22:39 PM
I want to illustrate this with a couple of screen shots but my computer skills are failing me. Will post each separately. One is curves generated by entering data from a cam card in a program which spits out lift, velocity acceleration and jerk curves. The second is from hand generated data measuring 340+ points at every degree engine rotation reading lift with a digital dial indicator on the lifter. You can see the result, thus Fordboy's comments.

Jacksoni,

Just out of curiosity, what program generated this graphic output?
 :cheers:
Fordboy
Input data includes EVO,EVC, lift, Open/Close ramp lift ratio (program makes suggestions), Open/Close ramp duration ("major intensity" as I under stand and some grinders will give you this but program makes suggestions as well),lobe dwell duration and is max lift centered on the lobe.

The software is Vannik's EngMod4T suite. Lot of development capability and detail and so of course lots of area for GIGO. I have heard some engineers whose opinion I respect say they think is pretty good. Not in the multithousand dollar range.
http://www.vannik.co.za/index.htm  Are you familiar with it?
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 21, 2015, 12:34:40 AM
jacksoni- thanks for posting the graphs. My own hand-recorded (and calculated) graph data of velocity & acceleration hasn't been nearly as "noisy" as your example (maybe 7 - 8 different lobes over the years). It's been of sufficient quality to confirm my requests to the cam-grinders to not exceed certain peak-negative-acceleration values. Here's a copy of a portion of such an acceleration graph (cam only read at 5 degree intervals).
Title: Re: Milwaukee Midget
Post by: jacksoni on February 21, 2015, 07:32:14 AM
I think part of my problem goes to trying to measure every 1* and the inherent difficulty being accurate in the entire process as Fordboy has pointed out. He mentions going to 5/10000" while I am maybe at .05MM accuracy. Big difference. the program I was using will import electronic files as from a Cam Dr or Cam pro so they should be a lot more representative of reality.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 21, 2015, 10:29:52 AM
Here's a thought.

Of course, using an automated, motorized cam checker will always get you the most reliable reading, because it's virtually infinite in its input-output readings.

But one of the other advantages is that it automatically minimizes slack between the fixture and the measuring plunger.

I'm wondering if making a complete revolution of the cam for each degree of measurement might not smooth out the reading. 

There's likely an infinitesimal amount of slack between the cam and the fixture that could be minimized by always coming up on the lobe in the same direction and from an equal distance.

Think torque wrench.

Or think guitar.

On a guitar, you want to tune "up" to the pitch, not take it down.  This keeps the attack of the tolerances constant in the tuning keys with respect to your measurement (pitch of the string). 

If you approach the lobe measurement with the same idea, you would advance the lobe 361 degrees, take your measurement, advance it another 361 degrees, etc., keeping the attack of the tolerances always on the same relative side of the fixture. 

Huge difference?  On an acceleration flank, I think maybe so.
Title: Re: Milwaukee Midget
Post by: jacksoni on February 21, 2015, 01:58:57 PM
Here's a thought.

Of course, using an automated, motorized cam checker will always get you the most reliable reading, because it's virtually infinite in its input-output readings.

But one of the other advantages is that it automatically minimizes slack between the fixture and the measuring plunger.

I'm wondering if making a complete revolution of the cam for each degree of measurement might not smooth out the reading. 

There's likely an infinitesimal amount of slack between the cam and the fixture that could be minimized by always coming up on the lobe in the same direction and from an equal distance.

Think torque wrench.

Or think guitar.

On a guitar, you want to tune "up" to the pitch, not take it down.  This keeps the attack of the tolerances constant in the tuning keys with respect to your measurement (pitch of the string). 

If you approach the lobe measurement with the same idea, you would advance the lobe 361 degrees, take your measurement, advance it another 361 degrees, etc., keeping the attack of the tolerances always on the same relative side of the fixture. 

Huge difference?  On an acceleration flank, I think maybe so.
To be honest, I am not sure how this would help but making it even more a PITA rotating the whole shebang 361 every time rather than just 1 doesn't sound too swell. I think my error trying to read every degree rather than 2 or 5 as has been suggested might have made the software go a bit batty as the curves show. Anyway, I did this just to try if the program predicted anything different with the generated curves rather than the measured curves. Has been too long, I don't remember. Got CRS.  :|
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2015, 08:44:47 AM

Input data includes EVO,EVC, lift, Open/Close ramp lift ratio (program makes suggestions), Open/Close ramp duration ("major intensity" as I under stand and some grinders will give you this but program makes suggestions as well),lobe dwell duration and is max lift centered on the lobe.

The software is Vannik's EngMod4T suite. Lot of development capability and detail and so of course lots of area for GIGO. I have heard some engineers whose opinion I respect say they think is pretty good. Not in the multithousand dollar range.
http://www.vannik.co.za/index.htm  Are you familiar with it?


I am aware of it, but have not used it.

There are some guys I know who are using it, (they are Euro-guys) and they also evaluate it favorably.   The usual comment is that it is not as complex as more expensive software.    As in waaay more expensive . . . .

Having said that though, I think that $500 USD is about the ceiling of what non-pro racers are willing to invest in engine modeling software.    And at that price point there are going to be less features than programs that cost 20 or more times that price.

In my consulting business I am using Performance Trends software packages.    There is always a need to import/export data from one analysis program to another, and Performance Trends allows seamless data import/export from one package to another.    This is important to me.

I'm just getting started with E/A Pro, after years of using more expensive software.    Once I evaluate the output, I'll post up what I think.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2015, 08:57:48 AM

I think part of my problem goes to trying to measure every 1* and the inherent difficulty being accurate in the entire process as Fordboy has pointed out. He mentions going to 5/10000" while I am maybe at .05MM accuracy. Big difference. the program I was using will import electronic files as from a Cam Dr or Cam pro so they should be a lot more representative of reality.
 

Measuring every crank degree is every 1/2 degree of cam rotation, which is too small an increment for data measurement by hand.

Additionally, unless you are using an electronic degree wheel with .1 degree resolution and accuracy, your degree measurements are somewhat subjective.   Larger diameter degree wheels help, but any degree wheel with lithographed or printed degree marks, won't always be accurate, all the way around.     And don't get me started about some of the degree wheel pointers I've seen.     It is why I have a sh** fit every time I see cams being degreed with a bent piece of coat hanger . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2015, 10:22:44 AM
Here's a thought.

Of course, using an automated, motorized cam checker will always get you the most reliable reading, because it's virtually infinite in its input-output readings.

But one of the other advantages is that it automatically minimizes slack between the fixture and the measuring plunger.

I'm wondering if making a complete revolution of the cam for each degree of measurement might not smooth out the reading. 

There's likely an infinitesimal amount of slack between the cam and the fixture that could be minimized by always coming up on the lobe in the same direction and from an equal distance.

Think torque wrench.

Or think guitar.

On a guitar, you want to tune "up" to the pitch, not take it down.  This keeps the attack of the tolerances constant in the tuning keys with respect to your measurement (pitch of the string). 

If you approach the lobe measurement with the same idea, you would advance the lobe 361 degrees, take your measurement, advance it another 361 degrees, etc., keeping the attack of the tolerances always on the same relative side of the fixture. 

Huge difference?  On an acceleration flank, I think maybe so.

As a former bass player, I get your analogy.

Methinks your proposed solution is too complicated for the accuracy of the tools generally available to the average racer.

Consider this:   The accuracy typically achieved by Cam Drs and Cam Pros comes from three areas.

A)     Accurately made fixtures.
2)     Higher resolution encoders are used.   .1 degree resolution rotary encoders and 50 millions resolution linear encoders.
d)     And lastly, and most importantly: Data averaging.   10 data points per degree are used to average the readings.    This is nothing more than "smoothing" at the data
        accumulation level.

One thing I have noticed is that as I import my older Cam Dr files into P/T's Cam Analyser, the program is notifying me that the data "might" have a "few" bad data points.   Although all the Cam Dr data was accumulated on a fixture with high resolution encoders, I think this is because the original software may have "smoothed" the measurements too much by data averaging.    When the raw data is imported unfiltered into other programs, the data comes under the scrutiny of newer, more powerful software.   Some of the newer cam analysis software data averages at 100 data points per degree . . . . . . .

I think the best solution for hand data accumulation is this:

Measure every 2 crank degrees (or 4 crank degrees) with an high resolution electronic dial indicator.    Using a high resolution linear indicator with less data points allows the software to "data average" upon input.   This at least saves your sanity . . . . . . . .

http://www.amazon.com/Anytime-Tools-digital-electronic-indicator/dp/B001DC96YK/ref=pd_sim_sbs_hi_3?ie=UTF8&refRID=182VEQBS9HBDQNMK4SWN#productDetails

Approx $75 USD.    No doubt available elsewhere.

Use as large a degree wheel as you can fit to your setup, at least 11"/12" diameter.    If you don't, you are just not serious about the measurements.   Some photos:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2379.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2379.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2380.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2380.jpg.html)
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2381.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2381.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2383.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2383.jpg.html)

That engine elf looks familiar . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2015, 11:12:28 AM
Digital cam degree setup:

http://www.summitracing.com/parts/alt-dcam/overview/

This expensive setup reads in tenths of a degree.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2015, 03:02:59 PM
Here is the Altronics YouTube video about using their setup.

https://www.youtube.com/watch?v=cezpD3oxc64

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 23, 2015, 04:12:11 PM
Here is the Altronics YouTube video about using their setup.

https://www.youtube.com/watch?v=cezpD3oxc64

 :cheers:
Fordboy
cute gadget. Expensive degree wheel huh?  At least in the video they are assuming a symmetrical lobe- and I think suggested backing up the rotation checking the cam which would screw things up with belt slack stretch/slack etc. However, I assume their directions are more complete. Here is the factory website: http://www.altronicsinc.com/degree-wheel/digicam-digital-engine-degree-wheel-1.html  299.99 plus $30 for each crank insert. They say is nice for in the car checking and I can see that. but you need to pull the damper hub if so, which in my case involves the pump drive, trigger wheel, damper etc.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 24, 2015, 01:06:28 AM
"expensive"? Perhaps "over-priced"; I say that after seeing their set of 6 crank inserts @ $150. Another reason for saying that, is that digital electronic consumer items, in general, are becoming extremely cost-effective. I just bought a laser tachometer (3 - 99,999 RPM) for $20.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2015, 08:36:50 AM

"expensive"? Perhaps "over-priced"; I say that after seeing their set of 6 crank inserts @ $150. Another reason for saying that, is that digital electronic consumer items, in general, are becoming extremely cost-effective. I just bought a laser tachometer (3 - 99,999 RPM) for $20.


Yes, I think it is "overpriced" as well.    I think it is aimed at the "Pro" engine builder segment of the marketplace, where cost is no object.    It is also why I do not have one, although I think the resolution would be a good thing for profiling camshafts.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2015, 03:14:24 PM
I think this is the best compromise between cost and accuracy, for hand data accumulation on cam profiles.

http://www.summitracing.com/parts/mor-62191/overview/

18" diameter Moroso Pro Degree Wheel,  $51.97 + shipping.   If you spend a few more bucks, free shipping . . . . . .  :roll:

All of the other large diameter (16") "Pro" degree wheels are priced between $190 and $210 each.   Hence, the $300 price tag for the electronic degree setup.

Yeah, I know it's not digital, but consider this:  18" dia x Pi = 56.54866776 inches divided by 360 (crank) degrees = 0.157079" per crank degree and 0.078539" per cam degree.    That's 5/32" for crank and 5/64" for cam degrees, respectively.   That's a pretty large increment.

With a high resolution digital dial indicator to measure the lift every 2 or 4 crank degrees for input into P/T's Cam Analyzer, I think that is probably the best compromise between cost, accuracy, and complexity for the average guy who can't find a shop to run his cam on a Cam Dr or a Cam Pro or P/T's Cam Test Stand for Cam Analyzer.

You would still need to dial indicate the cam timing in the engine for checking things like valve to piston clearance, but everybody does that anyway, right?   :-D
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 25, 2015, 02:07:56 AM
If I had just slightly more use for it, I wouldn't hesitate to buy a "Digicam" from Summit and disregard my thoughts about "overpriced".
Title: Re: Milwaukee Midget
Post by: Rob on February 25, 2015, 04:44:20 AM
Sir Henry Royce (Rolls Royce) said it best... "The quality is remembered long after the price is forgotten".
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2015, 09:18:03 AM

Sir Henry Royce (Rolls Royce) said it best... "The quality is remembered long after the price is forgotten".


Quality of tools, re: accuracy and repeatability, are way more important than most imagine.

True story.  One of the more knowledgeable SCCA racers I know, started loosing head gaskets on his ride.   Since he did all the work, he was perplexed about the cause, and "blamed" the cause as a "bad batch of head gaskets".   When he changed suppliers and continued to experience problems, I suggested that perhaps his new, shiny torque wrench was the culprit.    He insisted that because it was new, "IT HAD TO BE GOOD" . . . . .

Needless to say, when I took it from him and tested it against a properly calibrated torque wrench (of mine . . .) it was 18 ft/lbs LOW.   He sh** his pants.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on February 26, 2015, 09:33:39 AM
And now his pants are calibrated, too!  :-D

TBV: Trust But Verify!  :evil:

http://www.summitracing.com/parts/mor-62192/overview/
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 26, 2015, 09:59:28 AM
Let me go off on a bit of a tangent -- but it's germane to this thread right now.

It has happened a bunch of times that I'll visit a place (say, the doctor's office) where I am to be weighed.  I'll ask about the accuracy of the scale - and get told that "we just did that the other day."  And then I ask how -- and am told how they make sure there's no weight on the scale's footpad and set the "zero" to exactly zero.

That's NOT calibrating, it's merely setting the zero point.  If they want to calibrate they need to put a known weight on the scale and measure it.  And the weight should be in the range  (mid-point is best) of the middle of the scale that's used (i.e. if the scale goes up to 300 they should use a weight that's about 150#). THEN set the zero point - and you'll have those two known points.

Ditto on your torque wrenched and everything else.  I don't know how to calibrate a wrench other than with a torque wrench dyno (or whatever it is called), but there is a method.

Back to you, Mark and Chris.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2015, 10:34:50 AM


Ditto on your torque wrenched and everything else.  I don't know how to calibrate a wrench other than with a torque wrench dyno (or whatever it is called), but there is a method.



My drummer (or as he once said, "I'm not your drummer, you're my guitar player") is a Snap-On dealer.  He has a tool for checking TW accuracy on his truck.

Now as to how accurate the tool is, I'm willing to trust him, but I handed him two torque wrenches to check.  The new Craftsman, which I've had for a little over a year, was described as pretty close.  But he handed me back the old SK and said, "And here's your breaker bar".

Which explains the helicoils in the flywheel of the Midget.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 02, 2015, 08:00:52 AM
midget,

Inquiring minds want to know who won the Chili Pepper races at the 13th Annual Rockabilly Chili Fundraiser held in Beerhaven yesterday.

I know that the "Red" pepper appeared to win the 12:00 race.    What about the protest rumor?

Complete Race report please . . . . . .

Chili cook off winners too please, if known.
 :cheers:
LouiesDemiseboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 02, 2015, 08:56:50 PM
midget,

Inquiring minds want to know who won the Chili Pepper races at the 13th Annual Rockabilly Chili Fundraiser held in Beerhaven yesterday.

I know that the "Red" pepper appeared to win the 12:00 race.    What about the protest rumor?

Complete Race report please . . . . . .

Chili cook off winners too please, if known.
 :cheers:
LouiesDemiseboy

Well, there were supposed to have been 4 chili peppers racing.

I understand the #44 chili was finally found on an abandoned stretch of road by a self proclaimed horticulturist - and I doubt he was growing peppers - who lived in the trailer park "up the road a piece", but they had pulled the entry before the preliminary "heats".

This from last year's event - they were up 15% this year over last, thanks in large part to Fordboy showing up . . .

https://www.youtube.com/watch?v=5J-eRQ32MR0

As to the winners -

http://www.wmse.org/winners-13th-annual-rockabilly-chili/

McBobs is a hang-out of mine, and despite their dominance in the "Best Heat" division, I much prefer their corned beef on rye.

WMSE - 91.7, Frontier Radio - is a local station operating out of the Milwaukee School of Engineering.  They play more locally and regionally produced music than any station in the state, and other than the building they operate out of, which is provided for by MSOE, they are completely funded by listeners.

47 different chili recipes to choose from this year - I only made it to a dozen.


Title: Re: Milwaukee Midget
Post by: manta22 on March 02, 2015, 09:28:10 PM
I love your new avatar, Chris.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 02, 2015, 10:00:34 PM
I'm fairly certain I'm not the first one to bastardize the original.

Jeff Foxworthy once said, "You know you're a redneck when you have more car parts in your trunk than under your hood", but what do you call a British sports car owner who leaves home without 'em?

Stranded.


Here's the "do-it-yourself" kit . . .

http://www.keepcalmandcarryon.com/

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2015, 11:13:44 AM
I'm fairly certain I'm not the first one to bastardize the original.

Jeff Foxworthy once said, "You know you're a redneck when you have more car parts in your trunk than under your hood", but what do you call a British sports car owner who leaves home without 'em?

Stranded.


Here's the "do-it-yourself" kit . . .

http://www.keepcalmandcarryon.com/



Way cool!!

Now if you are Slim you:   Keep calm and carry wood . . . . to the fire . . . .

Stay warm Slim, Spring is "only" 13 days away . . . . . . . :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2015, 11:20:38 AM

47 different chili recipes to choose from this year - I only made it to a dozen.


Only made it to 12 myself.     And then some body parts got set on fire . . . . . . . .

Apparently,    not enough Louis' Demise . . . . . . .
 :cheers: :cheers: :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 03, 2015, 11:28:48 AM

Now if you are Slim you:   Keep calm and carry wood


Or if you're a Cubs fan --

Keep Calm and Kerry Wood.

Cactus league starts today - so screw the snow, it's SPRING!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2015, 11:29:17 AM
I love your new avatar, Chris.

Regards, Neil  Tucson, AZ

Wait 'till you see the next avatar, the one for the Bugeye . . . . .

KEEP CALM
       and
CARRY BOP
   PARTS


 :cheers:  :dhorse:  :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2015, 11:34:33 AM

Now if you are Slim you:   Keep calm and carry wood


Or if you're a Cubs fan --

Keep Calm and Kerry Wood.

Cactus league starts today - so screw the snow, it's SPRING!  :cheers:

Ah yes, Cubs Fans . . . . . . .

That insignificant slice of humanity even more optimistic than those who live in dey YOOP PEE!!!
 :cheers: :cheers: :cheers:
Cubscuredmeofbaseballin1969boy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2015, 04:19:24 PM

Stay warm Slim, Spring is "only" 13 days away . . . . . . . :roll:
 :cheers:
Fordboy


OOOPS!!   Spring is 17 days away . . . . .

DAM*!!     Guess that makes me an optimist too . . . . . .

DRAT!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 05, 2015, 01:11:02 AM
Okay, Fordboy - back to work on the K - which we are now upgrading to an N for political reasons, which I'll explain over the phone.

Specs are looking like this -

56 mm stroke gets us 989 cc, and if we need to overbore by .5, we're at 1003, which is still under the 1015 class limit.

The Honda Acura rods are the best bet as far as size is concerned - 137 mm in a 201 deck height, provided we can get by with a 35mm pin height.  Stock crown height is about 20 on a Rover 1.4 slipper piston.  It's about 36 on an A series non-slipper slug.

This puts us at a 2.43 R/S ratio.

The stock Acura rods, by the way, are rev limited @ 7900 in the factory programming for a 1.8 @ 130 hp and a 89 mm stroke.  Haven't done the math backwards yet, but I'm thinking properly prepped, they might be strong enough?

Yup - Spring is in the air.  In an exhibition game in Arizona, the Brewers beat my UWM Panthers 8-0.  I think that's pretty cool, that they'd put a university team and a professional team on the same field during training.  I graduated from UWM, but I'm not sure if I drank more beer at the Gasthaus at the Union, or in the seats at County Stadium/Miller Park.

But the important thing to me is - as long as they're playing baseball in March, it's spring.
Title: Re: Milwaukee Midget
Post by: Crackerman on March 05, 2015, 11:22:51 AM
I have seen several guys that turbo completely stock acura ls 1.8l engines to well over 300 hp (closer to 400) and turn over 8500 rpm. No, they dont last much more than a drag racing season with 3 weekends at the track, but it mostly ended up being the liners that split amd head gasket issues prior to rod failure.

But destroked down to 1.0l they ought to easily handle 200 hp at 9k(or more) for an extended period of time.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 05, 2015, 12:15:24 PM

Okay, Fordboy - back to work on the K - which we are now upgrading to an N for political reasons, which I'll explain over the phone.

The stock Acura rods, by the way, are rev limited @ 7900 in the factory programming for a 1.8 @ 130 hp and a 89 mm stroke.  Haven't done the math backwards yet, but I'm thinking properly prepped, they might be strong enough?


Without looking at them, hard to tell.    But, prepped, shot peened, arp bolts, etc, probably OK.     I think decent rod bearings are available for the application, but need to check.    Fly in the ointment is probably the pin end bore diameter, likely too large for a small pin, reduced skirt piston.

http://arp-bolts.com/kits/ARPkit-detail.php?RecordID=1282

But I'd say:   Gird your loins/wallet for a set of Carrillos with 3/8ths SPS or ARP bolts . . . . .  matched up with CP pistons using a 5/8ths or 15mm wrist pin . . . . . .

Yeah I know, I'm not writing the checks . . . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 05, 2015, 12:39:26 PM

Okay, Fordboy - back to work on the K - which we are now upgrading to an N for political reasons, which I'll explain over the phone.

The stock Acura rods, by the way, are rev limited @ 7900 in the factory programming for a 1.8 @ 130 hp and a 89 mm stroke.  Haven't done the math backwards yet, but I'm thinking properly prepped, they might be strong enough?


Without looking at them, hard to tell.    But, prepped, shot peened, arp bolts, etc, probably OK.     I think decent rod bearings are available for the application, but need to check.    Fly in the ointment is probably the pin end bore diameter, likely too large for a small pin, reduced skirt piston.

http://arp-bolts.com/kits/ARPkit-detail.php?RecordID=1282

But I'd say:   Gird your loins/wallet for a set of Carrillos with 3/8ths SPS or ARP bolts . . . . .  matched up with CP pistons using a 5/8ths or 15mm wrist pin . . . . . .

Yeah I know, I'm not writing the checks . . . . . . . . .

 :cheers:
Fordboy

How about a Crower rod ( I use and have been very happy). The have a sale on for a rod that might work. Acura, B93726B-4 ( set of 4 for $499, regular $883). 5.394long (137mm), 1.89 bore x 0.898 wide big end, 0.748 (19mm) pin. Could you bush it down some- maybe not to 15mm but some? http://www.crower.com/connecting-rods/billet-crowerods-acura-integra-1-6-86-698.html
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 05, 2015, 04:23:19 PM
Jack, that's pretty close to what I expect we'll be looking at.

And by the time I bought a used stock set, had 'em sized, magged and shot peened, we'd likely be looking only a few dollars more to go first class.

Mr. Noonan and I talked about Wossner pistons last December in Indianapolis - Wossner has the CAD programs for the MG crown on in their magic glowing picture box program CAD/CAM thingamabob, which would be one less thing to reinvent, and he indicated they could cut the pin hole just about anywhere and any size we might need.

Let me get the specs finalized.  I want to actually mic the deck height - I measured it with a ruler.
Thanks!

Chris
Title: Re: Milwaukee Midget
Post by: jacksoni on March 05, 2015, 04:37:25 PM
Chris- one point about those Crowers is the sale at a buck and a quarter each (half price!). Who knows how long they might be discounted? But you have to be sure they fit the bill too.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 06, 2015, 02:20:27 AM
Envy = 2.43 R/S. The four-cylinder I'm building would need 9" rods to do that! :-o
Title: Re: Milwaukee Midget
Post by: jacksoni on March 06, 2015, 08:26:01 AM
Why would you want a 2.4 R/S ratio when "everyone" knows that is too high........ :dhorse: :dhorse: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2015, 10:30:08 AM
Why would you want a 2.4 R/S ratio when "everyone" knows that is too high........ :dhorse: :dhorse: :cheers: :cheers:

Granted, it's not ideal, but there is a two prong rationale - or maybe it's just rationalization on my part.

1. I can't take as much off of the deck as I did with the Grenade without having to come up with a new cam drive system.  A deck too short would require more belt drive engineering, and yes, it could be done, but I don't want to try, and I'm disinclined to foist it off onto Fordboy - he's been way too generous with his time already.  The head is also going to require a bit of a skimming, so the end goal is to shorten the whole assembly just enough to assure all surfaces are straight and flat, raise the compression a scoach, and still maintain enough adjustment in the tensioner to prevent the belt from jettisoning itself.  The cam belt also drives the water pump, so it gets a little wonky.

2. But, as Mark has mentioned, this is not out of keeping with current F1 practice.  With the added control of adjustable intake and exhaust timing that the DOHC arrangement gives us, it'll be a lot easier to optimize than in an OHV arrangement.

We've made it work where it shouldn't have - this time, we're following a path where this geometry appears to be SOP.




Title: Re: Milwaukee Midget
Post by: jacksoni on March 06, 2015, 01:33:53 PM
Obviously we are constrained by other parts and you just have to use what you have to use. I will opine, that if F1 could physically make the rods shorter they would. As it is rod length is required or pistons hit the crank/counterweights or the piston itself would need to be much taller, thereby heavier etc. Although it is clear that there are aspects of engine performance (many but unspecified here) that rod ratio can affect, from a basic horsepower stand point, on a dyno, it is hard to tell any difference at least in peak numbers. A respected builder I know says a "connecting rod" is just that, connects the crank to the piston. Make the piston and ring package what you want and then connect to the crank, rod length be damned. He does not say it makes no difference, but that rod ratio is way down the list of stuff-To quote our respected Fordboy "Hey Mark, what's the ONE thing that really matters when building racing engines?     "EVERYTHING." - that you need to be working on, other things are more important. Perhaps Jack Gifford was being factious, I was with my comment about his post.

Anyway, Fordboy hasn't piped up about this topic (recently) so am just poking him with a stick to wake him up.  8-) he may well feel differently.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2015, 03:47:01 PM
Envy = 2.43 R/S. The four-cylinder I'm building would need 9" rods to do that! :-o

Why would you want a 2.4 R/S ratio when "everyone" knows that is too high........ :dhorse: :dhorse: :cheers: :cheers:

Obviously we are constrained by other parts and you just have to use what you have to use. I will opine, that if F1 could physically make the rods shorter they would. As it is rod length is required or pistons hit the crank/counterweights or the piston itself would need to be much taller, thereby heavier etc. Although it is clear that there are aspects of engine performance (many but unspecified here) that rod ratio can affect, from a basic horsepower stand point, on a dyno, it is hard to tell any difference at least in peak numbers. A respected builder I know says a "connecting rod" is just that, connects the crank to the piston. Make the piston and ring package what you want and then connect to the crank, rod length be damned. He does not say it makes no difference, but that rod ratio is way down the list of stuff-To quote our respected Fordboy "Hey Mark, what's the ONE thing that really matters when building racing engines?     "EVERYTHING." - that you need to be working on, other things are more important. Perhaps Jack Gifford was being factious, I was with my comment about his post.

Anyway, Fordboy hasn't piped up about this topic (recently) so am just poking him with a stick to wake him up.  8-) he may well feel differently.

OK, the sick bear has been poked awake.

As I understand it, the reason F/1 has rod/stroke ratios so high is because it is a "packaging" issue.    Fully counterweighted cranks with short, very light, short pistons and the connecting link has to be 'X'.    Since everything else is "tuned" for that geometry, it can be made to work, especially in the rev ranges F/1 uses.

And it is the same with every other design parameter, something else can be "done" to help make it "work".     Since there is an almost infinite number of possibilities for geometries, flows, parts motions, etc, my basic design philosophy is this:

1)   I want to know what the design's limitations are from the outset, whatever they are.     I want to KNOW, not guess, since "packaging" and other issues are going to limit what can be done.   I am always keen to know airflow limitations, since the I/C engine is just an air pump.

2)   I rate combinations sort of loosely, since it turns out:  Everything is a compromise.    My labels are:   Best, better, poor.    Feel free to use my labels or create your own.

3)   During the planning/evaluation stage, (the part where no metal is cut) I want to identify which of the original manufacturer's design parameters I'm (more correctly my client) is stuck with.    This is the part where I want to eliminate usage of as many of the "poor" choices as I can.

4)   Since I don't like to "re-invent the wheel", I identify what I am locked into, and what I can "play with".     My goal is always to choose the "best" compromises for the design, something easier said than done.    Don't get me wrong, I'd love to have access to Jack Gifford's shop, or Jack Fox's shop, but my machining skills are more limited.    And besides, I think I'm much better at data analysis than machining.

So what?

Well, some of the things we are stuck with on this "N" engine build are:

not necessarily in any specific order . . . . . .

a)   Since Rover did NOT build a 1.0 litre we have to reduce displacement to remain in I/GT.    Whether or not H/GT is in the cards,  :? , not my call.

b)   Since I don't think Chris wants to pop for special, shorter cam drive belts, or pay ARP for special shorter fasteners,  block deck height is "fixed".   Although this could change if an unlimited megabucks sponsor could be found.    :roll:   And there may be other "undiscovered" reasons to retain block height, say room for the water pump . . .

c)   Bore diameter reduction does not appear to be an option to reduce displacement.    Since the valve spacing pattern is "fixed", there isn't much that can be gained.   And since there is likely an airflow penalty to boot, this appears to be a "poor" choice.     :-o

d)   Since the bore reduction won't work, we are forced to reduce stroke and increase connecting rod length, thereby raising R/S ratio.   Since the engine is not going to run F/1 rpms, other compromises will need to be implemented to keep peak torque and peak bhp in the rpm ranges required.

e)   Some compromise on cam profiles, cam LCA's will need to be done to balance out the R/S ratio.   Can't be avoided for the rev range to be used.

f)    Etc, etc . . . .

OK, now I really have a bad headache so I'm off for a nap.   Once I finish what I'm working on for the "N", I'll post it up.

I don't want to be critical of anybody else's choices or build plan.    This is just the way I do it now.     Things tend to work out better if you consider the possibilities, and then make the best or better choices for your build.    My results were good before, but have gotten better with enhanced planning.    I try really hard to avoid the stupid choices or combos, it helps.

Luck is such a fickle mistress.    Half the time she's not home, and you get the Joker . . . . . . .    Why do that if you can avoid it?
 :cheers: :cheers: :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: Koncretekid on March 06, 2015, 04:01:03 PM


2)   I rate combinations sort of loosely, since it turns out:  Everything is a compromise.    My labels are:   Best, better, poor.    Feel free to use my labels or create your own.


Thinkyboy

I rate combinations as best, better, and worse.  Poor is not an option!
Tom
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 07, 2015, 01:52:37 AM
Only somewhat facetious. In my "narrow view"- an inline four cylinder race engine with a R/S ratio of infinity could achieve perfect primary balance. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 07, 2015, 04:26:53 PM
I'm very proud of my team manager, Nick Martin, and the company he founded, "The Pros Closet", which helped sponsor our efforts on the salt.

A graduate of the University of Wisconsin-Whitewater, and former team manager for the Trek Mountain Bike Team, he has built an international business in used bicycles and components, is very tech savvy, and is unquestionably a leader in "new path" business opportunities.

His recent letter to President Obama was singled out and published on the White House Blog, which I'd like to share with you here . . .

http://www.whitehouse.gov/blog/2015/03/04/why-good-trade-deals-matter-business-mine

 :cheers:





 
Title: Re: Milwaukee Midget
Post by: manta22 on March 07, 2015, 05:11:01 PM
"Helping keep the Internet open and free, enabling online businesses to operate without unnecessary infrastructure costs"

Uh huh........

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2015, 01:17:48 PM
Unnecessary infrastructure costs in other countries . . . .

The way we are forced to do so now.

I sell on ebay and I am prevented from doing just that by some un-equal trade regulations.

Just my 2 cents
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2015, 11:19:14 PM
Well, those plans of having the Bugeye on the road by Kate’s Birthday . . .  :|

I’ll blame it on my disinclination to hang out in the garage with a kerosene heater pumping CO into the atmosphere, but the weather has finally broke, I saw motorcycles on the road yesterday, and I’m now motivated.

But I have been making progress.

And cheers to Podunk (Indiangineering) who has made this about as close to a kit-car as is possible.  The steering shaft will need a little more work, but I’ve certainly got header clearance on the driver’s side . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0037_zps270ldhfe.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0037_zps270ldhfe.jpg.html)

And I’ve decided to keep the wide tires.  I’ve already got ‘em, and there’s nothing cheaper than what’s already in your garage . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0040_zpshc4hmtri.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0040_zpshc4hmtri.jpg.html)

I glassed up a bunch of holes in the dash, and simplified it with a Jeep CJ speedometer (85 mph, so when the officer asks if I know how fast I was going, I can honestly say “I have no idea”) which includes both a temp gauge and a fuel gauge, and turn signal indicators.  I’ll also hook up the oil light and the high beam indicator.  I left the hole for the tach, for which I’m intending to insert some ElCheapo Sun guts into the Smiths housing.  I’m also planning on using a switch plate from a Fender Telecaster for windshield wipers and headlights, and a “Rhythm – Treble” switch surround from a Les Paul for the high/low beams.  The dash and transmission tunnel will be covered with Fender Amplifier Tolex . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0038_zpsb7yheeo7.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0038_zpsb7yheeo7.jpg.html)

I had the seats recovered by Robert’s Upholstery in Walker’s Point, just up the street from where I work.  He kept it simple with a marine grade vinyl and proper piping. 

The shifter?  Well, carrying over the rock-n-roll theme will be an Audio-Technica Pro 4L microphone filled with epoxy for a shift knob.  I’m going to have to put a bit of a bend on the lever so I’m not shifting with my armpit, but the location won’t be too dissimilar to that of a Cobra . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0039_zpsdcvllqlq.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0039_zpsdcvllqlq.jpg.html)

And to continue the rock-n-roll theme to one more degree, and still in keeping with the classic British Roadster aesthetic, these are two handles off of an old road-going set of Altec Lansing Voice of the Theater speakers.  I’m thinking with 4 lacquered oak slats, I’ll have myself one hip luggage rack, sized to fit a guitar case, of course . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0041_zpsekryxhoy.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0041_zpsekryxhoy.jpg.html)
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2015, 10:11:49 AM
Crank(y) thoughts . . . . . .

midget,

Some thoughts, re: the big ticket, longest delivery item on the build list.

1)  Hub dimension modified to suit BMC trans/flywheel and necessary adaptor plate thickness.

2)  Retain standard pilot bushing layout to suit existing input shaft.

3)  De-stroked for 998/999cc's displacement.

4)  Rod journal diameter sized for a readily available high quality rod bearing, say Honda . . . .

5)  Crank drilled for "low pressure" oiling strategy.

6)  Crank oiling "prioritized" for:  Thrust oiling from 1 main journal.  Remaining main journals each feed the adjacent rod bearing as per #5.


Anything I missed?
 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 16, 2015, 10:51:03 AM
Not much gets past you, Mark.

I've got to dig up the thrust bearings to get an accurate measure on the current flange depth - it's actually recessed from the plane of the back of the block, unlike the Midget, where it extends past the plane. 

With the thrust bearings out, I can tell you it's between .24 and .18 . . .

. . . but I think I can get a measurement a little closer by the end of the week!

As for today, we're looking at a projected temp of 68 degrees, I took a day off work, and I'll be banging on the Pom Rod.

And maybe, as Sparky so eloquently stated, a little bingeneering . . . :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 16, 2015, 11:00:23 AM
Not much gets past you, Mark.

I've got to dig up the thrust bearings to get an accurate measure on the current flange depth - it's actually recessed from the plane of the back of the block, unlike the Midget, where it extends past the plane.  

With the thrust bearings out, I can tell you it's between .24 and .18 . . .

. . . but I think I can get a measurement a little closer by the end of the week!

As for today, we're looking at a projected temp of 68 degrees, I took a day off work, and I'll be banging on the Pom Rod.

And maybe, as Sparky so eloquently stated, a little bingeneering . . . :cheers:

Well, actually recessed is good.    :-)      Now we just add hub height to match up to the existing trans/etc.

The other way around would need a thick spacer plate to get things to fit up, and I'm already concerned about the space available . . . . .

Let's get all this figured out by the end of the week.

That will give you enough time to play at being "Irish" at McBob's tomorrow night . . . . . . .   :roll:

Meanwhile, I'll be sampling the new Leinie's seasonal   "Big Butt Doppelbock"  . . . :? . . .    Hope it doesn't make my a$$ look fat . . . . .

OOPS!!    Too late!!
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 16, 2015, 12:29:48 PM

Well, actually recessed is good.    :-)      Now we just add hub height to match up to the existing trans/etc.

The other way around would need a thick spacer plate to get things to fit up, and I'm already concerned about the space available . . . . .


Minimization of adapters is always key.

Case in point.  I deal with DJs all the time, who come in to rent amplifiers and speakers, and they've always got these stupid little "Radio Shack" cables with RCA to 1/4 phono to XLR to NL4 to cable adapters.

The problem is, anybody with a lap top and a shareware program can now be a "DJ".

They're trying to save money - just like a lot of racers with a Jeg's catalogue.

Now first off, when a DJ wants to rent an amplifier or speakers because they blew theirs up last weekend, that's a warning sign that they don't know what they're doing. 

They wonder why their amplifier stopped working, or why their speaker is cutting out.

Of course, having test equipment, I'll take their cables, check them for continuity, and as often as not, it's some $.99 piece of garbage in the signal path that is the problem.

I'll tell them, "This is junk".

And they'll say, as often as not, "I JUST BOUGHT IT!"

To which I say, "You just bought junk".

In those situations, I can usually supply them with the proper piece which minimizes any adapters - and usually it's just a case of soldering up a cable with the proper ends on it - and that will be eliminate all the monkey business, the problem is solved, and while they spent more money, the system is more reliable and often sounds better.  They walk away enlightened, and have fewer headaches on their gigs.

But for those who don't get it, I am aware that down that road lies madness, and until I can further make them understand the nature of their ignorance, I won't rent them a farkling thing.  I've got to many of my own things to fix.

And thus, I genuinely appreciate Mark's holistic approach to driveline development.  Because like in an audio chain, the fewer potential problems you interject into the process, the fewer you'll have to diagnose or compensate for at show time.

And I'm trying to stop doing "Stupid S#*t".
Title: Re: Milwaukee Midget
Post by: jacksoni on March 16, 2015, 04:09:08 PM
Crank(y) thoughts . . . . . .

midget,

Some thoughts, re: the big ticket, longest delivery item on the build list.

1)  Hub dimension modified to suit BMC trans/flywheel and necessary adaptor plate thickness.

2)  Retain standard pilot bushing layout to suit existing input shaft.

3)  De-stroked for 998/999cc's displacement.

4)  Rod journal diameter sized for a readily available high quality rod bearing, say Honda . . . .

5)  Crank drilled for "low pressure" oiling strategy.

6)  Crank oiling "prioritized" for:  Thrust oiling from 1 main journal.  Remaining main journals each feed the adjacent rod bearing as per #5.


Anything I missed?
 :cheers:
Fordboy


Somewhere page or two back Chris mentioned a 56mm stroke to give 989 leaving room for a 0.5 ( I presume mm so about .020) over bore and staying under the 1015cc limit. I haven't done the math but I think a stroke that gives 998 or 999 might not allow a similar, assuming standard, overbore. Have to watch availability of rings when you get into odd bore sizes. Don't ask how I know that...... :oops: :oops:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 16, 2015, 04:24:35 PM
True, Jack.  I'm looking at ring packs as I make these decisions. 

Mark may not have caught that adjustment, but I'm still not sure what we'll be doing with the bores at the moment.

Thanks for keeping an eye on us!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 17, 2015, 07:42:49 AM
Crank(y) thoughts . . . . . .

midget,

Some thoughts, re: the big ticket, longest delivery item on the build list.

1)  Hub dimension modified to suit BMC trans/flywheel and necessary adaptor plate thickness.

2)  Retain standard pilot bushing layout to suit existing input shaft.

3)  De-stroked for 998/999cc's displacement.

4)  Rod journal diameter sized for a readily available high quality rod bearing, say Honda . . . .

5)  Crank drilled for "low pressure" oiling strategy.

6)  Crank oiling "prioritized" for:  Thrust oiling from 1 main journal.  Remaining main journals each feed the adjacent rod bearing as per #5.


Anything I missed?
 :cheers:
Fordboy


Somewhere page or two back Chris mentioned a 56mm stroke to give 989 leaving room for a 0.5 ( I presume mm so about .020) over bore and staying under the 1015cc limit. I haven't done the math but I think a stroke that gives 998 or 999 might not allow a similar, assuming standard, overbore. Have to watch availability of rings when you get into odd bore sizes. Don't ask how I know that...... :oops: :oops:

Nothing fixed yet, except relatively std block height.     I'm running possiblilties at the moment, with the idea of an even metric bore diameter or .50mm increment, for just the reasons you stated.    Since the crank is special, it can be any stroke.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 17, 2015, 07:48:08 AM
True, Jack.  I'm looking at ring packs as I make these decisions. 

Mark may not have caught that adjustment, but I'm still not sure what we'll be doing with the bores at the moment.

Thanks for keeping an eye on us!  :cheers:

midget,


I thought the limit was 1008cc's.    Was I incorrect?

More importantly, how hard to you want me to push it against the limit?

I know, I know  . . . . . . READ THE RULE BOOK!!!!!!

 :dhorse: :dhorse: :dhorse:
Fordboy

P.S.   Say Hi!   to the crowd at McBob's tonight.    At least you'll be able to crawl the 6 blocks to home . . . . . :wink:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 17, 2015, 08:04:04 AM

I thought the limit was 1008cc's.    Was I incorrect?

More importantly, how hard to you want me to push it against the limit?


Fordboy

P.S.   Say Hi!   to the crowd at McBob's tonight.    At least you'll be able to crawl the 6 blocks to home . . . . . :wink:
F/B

I = 46.00 to 61.99 cid  or 0.754 to 1.015 L

I'd like you to look at the bores and sleeves before we pull the trigger.


Title: Re: Milwaukee Midget
Post by: Stainless1 on March 17, 2015, 10:16:24 AM
Midget n EngineTweekerBoy, if you want to deck the block, you could talk to Gates about belt availability.  I was recently introduced to a belt drive engineer at Gates.  I could send you some contact info if you want to help in picking your direction.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 17, 2015, 10:34:32 AM
Midget n EngineTweekerBoy, if you want to deck the block, you could talk to Gates about belt availability.  I was recently introduced to a belt drive engineer at Gates.  I could send you some contact info if you want to help in picking your direction.

Thanks, Stainless, but other than a spark-out skim for flatness, we do NOT want to deck the block, for a number of reasons.

1. The through-bolts that attach the head through the cylinder case and to the girdle would probably have to be custom cut.  I shudder to think what ARP would charge for that.

2.  The water pump drives off of the timing belt, and yes, we could dummy up an idler and go with an outboard pump, but between that and the tensioner adjustment, the engineering is already in place and is reliable.

3.  The end goal is about a 120 - 130 hp DOHC 4 valve.  We're pretty confident that can be achieved without having to dance too close to the edge.

4.  Most importantly - at the end of the day, I'm the poor SOB that will have to put it together.  I need to make it goof-proof, because sometimes, I'm a goof.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 17, 2015, 10:15:21 PM
Cool bit of info from my e-mail subscriptions - confirming the return of the Krazy Kiwis in August . . .

http://project64mini.com/2015/03/17/its-official-were-heading-back-to-bonneville-in-august/

A mini with a chute . . .  :cheers:

Title: Re: Milwaukee Midget
Post by: Kiwi Paul on March 18, 2015, 08:28:07 PM
Yeah--I was in their workshop on Monday discussing a few things with Guy. I will send him the 2015 Rule Revisions, providing that some helpful Computer savy fellow can send them to me, maybe a PDF?

I am back in Washington as I write this, but will be returning to New Zealand next week, as my Mum passed away the night I got on the plane to come back. The last two weeks have not been good. I`m having a hard time with this. Just coping the best I can...... :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 18, 2015, 09:09:45 PM
Paul - my sympathies. 

The changes are posted - Jon put them up on the main page, if that's of any help -

http://www.landracing.com/index.php/2-news-and-articles/news/402-2015-rulebook-changes

Safe travels, and again, condolences, from both Kate and myself.

Oh, and tell them that once they launch, they're supposed to keep their face shield DOWN . . .

https://www.youtube.com/watch?v=O2VHyMAv1dU

With an 80" wheelbase at 150 mph, salt in the eyes would be no fun at all.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2015, 09:10:12 PM

I am back in Washington as I write this, but will be returning to New Zealand next week, as my Mum passed away the night I got on the plane to come back. The last two weeks have not been good. I`m having a hard time with this. Just coping the best I can...... :cry:


Sorry to hear it Paul.     It's, well, just keep puttin' one foot in front of the other, until the numbness subsides . . . . . .    I wish I had better advice, but I don't.

You start by forgiving yourself for the things you didn't have any control over.     And consider, control is just . . . . .  an illusion  . . . . . . .

One day at a time buddy . . . . .
Fordboy
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 18, 2015, 09:19:56 PM
Paul, You're in my thoughts. Wayno
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on March 19, 2015, 02:02:28 AM
Paul sorry for your loss. Safe travels.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2015, 09:21:09 AM
midget,

Spoke with Greg Rody by phone yesterday for a few minutes about resolving an oiling problem on MGB race crankshafts.

While I had his attention, I asked about adding a BMC type hub onto the rear end of a Rover crank, using Honda rods, destroking, etc.     His reply was no problem, I just need a sketch of what you want changed from the original crank.

I did not ask about the length of time to delivery . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 20, 2015, 09:49:53 AM
midget,

I did not ask about the length of time to delivery . . . . . . . .
 :cheers:
Fordboy
Good thing you are not trying for 2015 :)
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2015, 10:56:32 AM
midget,

I did not ask about the length of time to delivery . . . . . . . .
 :cheers:
Fordboy
Good thing you are not trying for 2015 :)

Well, in fairness to everyone who produces "oddball", one off parts for racers.    Every "special" project has a "learning curve", which unfortunately, takes an investment in those commodities which racers don't usually have in excess: TIME & MONEY

When I was working for Pro level efforts, I solved many delivery problems by:  Throwing somebody else's money at it.

Can't do that in this instance.     I'm just glad that there are guys willing to carve this stuff out, one bit at a time.     :dhorse:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 20, 2015, 11:03:37 AM
I hear you. My pistons were to be 2 weeks, took 6. Cams are now at 3.5 months and still going strong...... :-P

Mr Fordboy, while you are hanging about here, I know you have more experience with pushrod type engines than DOHC stuff with direct tappets or followers but do you have thoughts about breaking in new cams in this setting (direct tappets in this case),. I know regular flat tappet cams take a lot of babying in many situations to avoid wiping the lobes but with DOHC direct, the tappets don't rotate, are flat, but the actual load is much less. Less spring pressure, no rocker arm to multiply load on the lifter etc. Other than assembly lube in general would you do anything special lube/oil wise as is often suggested with pushrod flat tappets? Though way down the road for you and Midget, it does apply..... :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2015, 02:34:51 PM
I hear you. My pistons were to be 2 weeks, took 6. Cams are now at 3.5 months and still going strong...... :-P

Mr Fordboy, while you are hanging about here, I know you have more experience with pushrod type engines than DOHC stuff with direct tappets or followers but do you have thoughts about breaking in new cams in this setting (direct tappets in this case),. I know regular flat tappet cams take a lot of babying in many situations to avoid wiping the lobes but with DOHC direct, the tappets don't rotate, are flat, but the actual load is much less. Less spring pressure, no rocker arm to multiply load on the lifter etc. Other than assembly lube in general would you do anything special lube/oil wise as is often suggested with pushrod flat tappets? Though way down the road for you and Midget, it does apply..... :cheers:

Jack,

As a matter of fact, back in the 80's and early 90's when I founded and owned PHP Racengines, I seem to remember building & dyno'ing about 100 Lotus TwinCams & Cosworth BD & FV variants, all with bucket "flat" tappets.    There can be problems with these types of valve trains.

My thoughts:

1]  Chilled iron cams with steel tappets have better "compatibility" than steel cams with steel tappets.
2]  Contact pressure is also a factor for break-in, I insist on running in on lowered valve spring pressure, NO MATTER HOW MUCH TROUBLE IT IS TO CHANGE VALVE SPRINGS.
     It is worth the effort.    I usually remove the inner spring, minimum, for "break-in".    Break-in rpm needs to be carefully controlled at reduced spring pressures.
3]  If the tappet is dead flat, I request the cam lobes be ground with "extra" lobe taper and/or offset, to spin the lifter.    NO tappet will survive without rotation.
4]  If the cam grinder recommends against a "flat" tappet, inquire as to whether they can spherically grind the tappet to a radius they recommend for "their" lobe taper.   If
     not, Dema Elgin can spherically grind tappets to a variety of radii.    One might inquire whether he has a setup for the tappet diameter you are using if you need this done.
5]  I had steel cams nitrided after grinding.
6]  "Parkerizing" of steel cams lobes and steel tappet surfaces is also a good idea that helps lubrication.    Chilled cast iron cams may not need this process.   DLC coatings
     are now being used to help with some of this, but I do not have any experience with them in this application.    Compatibility is a huge factor with DLC.    And it is
     expensive.
7]  My experience is that the tappets need to be about 54/58 Rc hardness.    Harder is not a problem on the tappet, I've used parts as hard as 65 Rc.
8]  Cams need to be 4/5 Rc hardness points softer than the tappet.    Cams/tappets at the same hardness are usually a problem.
9]  Rc hardness is relative, and can be less if the cam lobe nose "contact pressure" is less or low.    Good cam grinders can advise a user on this.    HIGH contact pressures,
     as in high velocity/acceleration cam lobes, with high valve spring pressures, and high valve train mass, need "harder" parts, and even this might not prevent wear.
10] I always insist on a cam break-in lube with "moly", generously applied during assembly.    Don't go nuts, but thoroughly coat both the lobes & tappets.
11] I always add a ZDDP additive on top of the moly assembly lubed lobes & tappets.    I tend to drown the parts.    This is only for flat tappet cams.
12] I like regular racing oil for "break-in" as opposed to break-in oils.    I worry about bearings too.    I tend to use lighter weight, multi-grade oils.   There is so much new
      information out there, or on the web, I would advise being careful with oil choice.    I tend to go for oils with higher film strength, because I am an advocate of "lower" oil
      pressure in general.

All of this will apply to the new engine for the Milwaukee Midget.    It is going to be interesting . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 20, 2015, 02:54:27 PM
Got to thinking that I had covered this subject before.     Lo and behold, my previous thoughts on the subject of midget's steel cam.    Not sure what page it was, (way, way back) just copied it here:


Billet steel flat tappet cams with chilled iron or steel tappets is the most difficult & dicey break-in of all cam/tappet combos/types.  The only procedure that would work for me was:

1)   Parkerize cam or Specify Parkerizing to Cam Mfg.   If parkerized tappets are available, use them.   Chrome faced tappets ($$) best.
2)   Assemble engine with cam & tappet faces coated with moly-based assembly grease/lube.   (DON'T GO CRAZY WITH THIS.)
3)   Assemble cyl. head to run-in cam/tappets on outer springs only!   VALVE LASH CANNOT BE "LOOSE", RUN "TIGHT" if necessary.
4)   If possible pre-heat engine oil & coolant prior to firing.
5)   Pressurize oil system BEFORE fire-up, make sure oil gets to rocker shaft & valve stem tips.
6)   The oil you use for run-in matters, DO NOT USE A SYNTHETIC OIL.
7)   You MUST use an oil additive that contains ZDTP.   (zinc dithiophosphate, not sure on spelling, probably Haz/mat now.)
8]   IMMEDIATELY on fire-up run engine to 2500 rpm.  Vary rpm between 2500/4000 for 10 minutes.   No idling or high revs permitted.
      If possible, check tappet faces/cam lobes for scuffing @ 10 minutes.   If scuffing is encountered, or valve lash opens up, STOP.
9)   If OK, continue run-in for 10 more minutes.   Inspect again, and if OK, change to regular valve springs.
10) Run-in for an additional 10 minutes @ full spring pressure, vary rpm 2500 to 6500.   Inspect for final time, if OK, you can evaluate 
      ring seal/ring bed-in.   (Via blow-by meter OR Leak-down checker.)
11) If ring seal is OK, change oil filter.  It will be partially plugged/plugged with moly/greases/etc.  It will probably still be too soon to run
      a synthetic oil.
12) Check valve lash and adjust if required.  Check other aspects of engine that require attention, ie: retorque cyinder head, etc.  Now
      you are ready to dyno-test or run.
13) Above presumes that you are checking everything else you need to check on run-in.  Different engines types need attention in 
      different areas.   Know what yours needs, and use the Cosworth axiom:  IF IN DOUBT, ASK.

Pray if you must, but only in ADDITION to the steps above..................

As you can see, this type of procedure is most easily done on an engine dyno, and yes, I know this procedure is a GIANT PAIN IN THE KEISTER!!  It also works.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 20, 2015, 03:05:13 PM
Thanks, Mark- sorry I had forgotten about "life pre-Nascar". :oops: :-P

Lots of good thoughts. There are a bunch of ZDDP additives it seems, not to mention huge debate about that plus other additive packages and how important (or not) these things are.
one sample: http://zddplus.com/
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2015, 05:57:53 PM
midget,

Confirming:

Hub height on 1275 "mockup engine":   .998"    from face of crank hub to rear face of 'backplate'.

Flywheel friction face to backplate rear face:    1.973" avg.     (1.966"/1.981" measured)

Steel backplate thickness:    .290"

I dragged out the mockup and checked one dimension.     It matched the drawing from my file, so I'm OK with that.


I do not have a way to double check my sketch of your billet crank hub in the engine with the backplate.    I'll do an overlay drawing with that as the worst case scenario for fit up.    I do however, have a sketch of the BMC trans & input shaft.    I will put that on another overlay sheet to double check.     I can then "ghost in" the hub modifications once we have dimensions for the a$$ end of the Rover.     So I guess I need to schedule a run to "Beerhaven".    We will also need the x/y co-ordinates of the Rover engine mounting bolts, using the crankshaft centerline as the datum point.    So I guess we also need to make a run to "Wiggle pin's" garage to use his digital table on his mill.

So many field trips, so little time.

Also:   Marine Crankshaft e-mailed me an estimate of 14 wks & $3500 for a one off billet for the Rover.   That includes an engineering charge and would be from the time they have a sample & sketch in their hands.    Since it has been a few years since you got your other billet from Rody, and this one will be 5 mains/8 counterweights, it might not be a bad idea to get a quote from Rody.    Just so there are no nasty surprises.     You'd be pissed if it takes a year AND $3500 . . . . . . . .

OK, time for a Zywiec Porter  . . .  dark, malty, 500ml, 9.5% ABV . . . .   mmmmm       2 = naptime . . . . . . .
 :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2015, 08:59:40 AM
OK, first full day of Spring 2015 is over.   ONLY 504 days until Speed Week 2016.   So boys and girls, as promised . . . . . . . . . . . .

ROVERFEST!!!           (like anybody but the 2 of us cares . . . . . .  :roll:)


Okay, Fordboy - back to work on the K - which we are now upgrading to an N for political reasons, which I'll explain over the phone.

Specs are looking like this -

56 mm stroke gets us 989 cc, and if we need to overbore by .5, we're at 1003, which is still under the 1015 class limit.

The Honda Acura rods are the best bet as far as size is concerned - 137 mm in a 201 deck height, provided we can get by with a 35mm pin height.  Stock crown height is about 20 on a Rover 1.4 slipper piston.  It's about 36 on an A series non-slipper slug.

This puts us at a 2.43 R/S ratio.

The stock Acura rods, by the way, are rev limited @ 7900 in the factory programming for a 1.8 @ 130 hp and a 89 mm stroke.  Haven't done the math backwards yet, but I'm thinking properly prepped, they might be strong enough?


midget,

I have run some displacement and compression ratio numbers for analysis.    There is some good news and some bad news.     I'll start with the good news:

1)   75mm measured stock bore.   Propose .5mm overbore to utilize existing barrels.   Need to check wear to be sure the barrels will hone up clean.   Bore diameters in
      increments of .5mm provide the best availability for racing ring packages.   If it appears the barrels won't clean up, 76mm bore may be an option.

2)   As you calculated a 56mm stroke, (reduced from 79mm stock) gives a 1003cc displacement, well within the 1015cc limit.    If 76mm bore is required, reducing the stroke
      to 55mm gives a 998cc capacity.   Or 55.25mm  S gives 1003cc's;  55.5mm S gives 1007cc's.

3)   Taking the stock dimensions and calculating the stock deck height results in a dimension of 201.9mm     This is going to need to be verified, as this dimension will no
      doubt remain fixed, within a small tolerance.   This uses a stock piston compression height of 22.5mm, measured off the stock piston.

And that is the end of the good news . . . . . . . . .

4)   Retaining the std deck height and reducing the stroke would increase the rod length to 151.4mm if keeping the std compression height.    If the 137mm con rod length is
      used, that results in a compression height of 36.9mm (1.453").    I'm thinking that a piston forging to fit those dimensions is unlikely, though I could be wrong.    That
      piston would be very heavy though, compromising the plan to use a narrow, low tension ring package.    It would also limit the rpm potential of the piston/pin/rod.

5)   If the piston compression height is increased to 28mm (1.102") the rod length could be reduced to 145.9mm.     30mm (1.181") = 143.9mm rod length.     This is the
      point where a piston mfg needs to be contacted, so the design can actually be produced from an existing forging at reasonable cost.    I've seen guys draw all kinds of
      parts, only to find out that they can only be made in the "Twilight Zone" . . . . . .    Availability of piston forgings will dictate the rod length.

6)   Rod length/stroke ratio is going to be very high with this setup.  No way around it.   Piston dwell at and around TDC, is going to create piston to valve clearance issues,
      and the valve notches in the pistons will need to be pre-planned to be adequate.

7)   Lack of the ability to shorten the deck height is becoming a real "PITA" here.

This is the part where we need to get together and do some serious drinking, er, thinking about the path forward.   You will need some mfg info to make sensible choices.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2015, 12:01:15 PM
midget,

I'm going to start a Comprehensive Engine Build Plan (Tm & copyright) file for the Rover.

It will be 3/4 pages of planning and choices specific to this engine style for Bonneville/LSR in the I/GT class.

Better to have it all laid out on paper first.

Let me know about any decisions you have already made.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 22, 2015, 12:03:25 PM
Is it possible that "Roverfest" is part of the wicken spring ritual?

 :dhorse:
F/B
Title: Re: Milwaukee Midget
Post by: manta22 on March 22, 2015, 12:27:02 PM
Sounds like some sort of a dog show.....   :roll:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: SPARKY on March 22, 2015, 01:01:28 PM
ROTFLMAO   :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 22, 2015, 01:43:21 PM
Sounds like some sort of a dog show.....   :roll:

Regards, Neil  Tucson, AZ

It has to be, the pony is dead!

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2015, 06:07:06 PM
midget,

I'm going to start a Comprehensive Engine Build Plan (Tm & copyright) file for the Rover.

It will be 3/4 pages of planning and choices specific to this engine style for Bonneville/LSR in the I/GT class.

Better to have it all laid out on paper first.

Let me know about any decisions you have already made.
 :cheers:
Fordboy

Mark, I seem to recall that in my conversation with ARP, there was a little wiggle room on deck height and head thickness.  Maybe a haircut on the block might help.

I'll measure up the belt, do a tooth count and see if Gates has any options on a -2 and -4.

I'd prefer not to, but if we're starting with a clean sheet of paper, let's look at all options. 

The one decision I've made is that I intend to make this work.

Sounds like some sort of a dog show.....   :roll:

Regards, Neil  Tucson, AZ

It has to be, the pony is dead!

Mike

I find it uncanny – and possibly unnerving – that people I only see face to face once a year can be so attuned to oblique nuances of my sordid past . . .

In the late 1990s, I worked for the Wisconsin State Fair, and managed a stage between the horse barn and the Purina Pavilion.  It was fun work – 11 days in August in Wisconsin, putting up fiddler contests, political speeches, bluegrass bands, strong man competitions, a radio program coordinated with WGN out of Chicago.  Long days, but one left with a feeling of satisfaction at the end of the run.

Given my stage’s location and the occasional call to the grounds personnel to clean up “shoe polish”, it occurred to me that I was a bit more than a “Stage Manager”.

So I created my own title – one which has stayed with me through my tenure with my Milwaukee Area Music Industry volunteer work, and Summerfest – to wit . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0059_zpsw4twbbry.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0059_zpsw4twbbry.jpg.html)

Pom Rod update – the vinyl dash appliqué is drying and I got the shifter bent into a position which won’t require me having to shift with my armpit.  Mr. Bettes, thank you again for the killer deal on the torch!

In keeping with the rock-and-roll theme on the Bugeye, I took a broken microphone, filled it with epoxy, and I now have a shift knob that will complement the dash . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0061_zpssbclds4b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0061_zpssbclds4b.jpg.html)
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on March 22, 2015, 09:41:49 PM
And the beat, of the dog and pony show, goes on :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2015, 07:16:04 AM

Mark, I seem to recall that in my conversation with ARP, there was a little wiggle room on deck height and head thickness.  Maybe a haircut on the block might help.

I'll measure up the belt, do a tooth count and see if Gates has any options on a -2 and -4.

I'd prefer not to, but if we're starting with a clean sheet of paper, let's look at all options.    Of course.

The one decision I've made is that I intend to make this work.     Yes.   But work well . . . .


midget,

See my notes in your text above . . . . .

Keep in mind, all the info available cautions that the max that can be taken off the head is .75mm (.030")    I would much prefer to just "skim" it straight, only if necessary.
Where I am going with this is that any compression ratio raising will need to be done with a "dome" on the piston.    So we just want to have a comprehensive plan to prevent any "Oh crap!!"  moments . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2015, 07:49:13 AM

Where I am going with this is that any compression ratio raising will need to be done with a "dome" on the piston.   
 :cheers:
Fordboy

Probably the best option, but I'm not averse to welding up the head, either.
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 23, 2015, 09:29:13 AM
MM, be careful with welding up the head with any serious amount of weld. There was a time. many years ago when one of the four cylinder Fords had an issue with cracking between the valves. A friend of mine welded up a whole bunch of them after experimenting with the first couple. It required a pretty serious support clamp assembly to keep the head straight enough for remachining and everything needed to be machined. This was a non race application, strictly warrantee.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2015, 10:12:17 AM
MM, be careful with welding up the head with any serious amount of weld. There was a time. many years ago when one of the four cylinder Fords had an issue with cracking between the valves. A friend of mine welded up a whole bunch of them after experimenting with the first couple. It required a pretty serious support clamp assembly to keep the head straight enough for remachining and everything needed to be machined. This was a non race application, strictly warrantee.

Pete

PJ,

It's likely not an option we'll pursue, as most of the head is taken up with valves - which I've been told is a good thing.  :wink:

But yes, some sort of fixture would be necessary.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 23, 2015, 11:06:57 AM
MM, be careful with welding up the head with any serious amount of weld. There was a time. many years ago when one of the four cylinder Fords had an issue with cracking between the valves. A friend of mine welded up a whole bunch of them after experimenting with the first couple. It required a pretty serious support clamp assembly to keep the head straight enough for remachining and everything needed to be machined. This was a non race application, strictly warrantee.

Pete


Yes, all of the above.   And they probably were not concerned about raceworthiness either.     The way I see the problem is that the Rover cylinder head material is not the best to begin with.    I know from past experience that welding porous alloy heads is no fun.    The micro-voids in the castings are always filled with "contaminants", like anti-freeze, lubricating oil and my favorite, corrosion.    The process is still a pain, even when the heads are pre-heated in an oven, to "burn off" the contaminants.    And if the head is pre-heated long enough & hot enough, bye bye heat-treat for sure.

On welding of alloy cylinder heads which were "good" material to begin with, (LM25 for Cosworths or Lotus TwinCams, 356 for US produced heads), extensive welding damages any heat treatment that the head may have undergone.    Once the head is heat treated again, to improve material strength, it inevitably needs to be completely re-machined, a giant pain in the keister . . . . .   and expensive . . . . . .

Welding the head is my idea of a "cascading nightmare" . . . . . . .    :dhorse:

My concern about the Rover is that I do not know anyone who has small enough tooling to re-machine the cam bores.    And I do not want the nightmare of oversize tappet bores, etc . . . . . . .

Consider this:    The factory Rover engineers solved a "head gasket" problem by going to an MLS gasket AND an additional stainless steel shim, inserted between the head face and the MLS gasket.   Their explanation was that the "shim" "prevented the gasket from "digging into" the head under load.    Hmmmm, either they had inadequate clamp load, or, soft head material, or, thermal cycling breaking the compression seal.    Or maybe a combination of all three.    I think that any of those issues need to be minimized, from the outset on this build, if the engine is going to have a chance to produce 125/130 bhp, reliably.    For you cubic inch guys, that's 2.13 bhp/cubic inch, normally aspirated.     The best way to accomplish this is to be "smart" rather than "hopeful" or "lucky" . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2015, 12:01:44 AM
Pom Rod Dash update -

Simple, clean, and absolutely rock-and-roll.  Covered with Fender amplifier tolex/vinyl.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN00661_zpshw5qnx94.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN00661_zpshw5qnx94.jpg.html)

Telecaster chrome switchplate.  Left slider is for the lights, 3 position Stratocaster switch, off, driving lights and headlights.  The knob in the center is actually a push button with a Telecaster knob fitted to it for the horn, the knob to the far right is a 2 position rotary switch for the wipers.

The Treble/Rhythm switch is from a Les Paul - operates the high and low beams.

They're not high amperage switches, so I've got a fistful of relays to wire up.

77 CJ speedometer with gas and temp gauge, turn signal indicators, oil light, hi beam indicator.  Junky tach shoved into the 4" Smiths housing to the far left.

Ignition will be on the tranny tunnel.

Let the soldering begin!

Title: Re: Milwaukee Midget
Post by: salt27 on March 24, 2015, 03:19:26 AM
Seems like it should have a Banjo steering wheel, oh wait you said rock and roll.

 Never mind.   :roll:
Title: Re: Milwaukee Midget
Post by: TugBoat123 on March 24, 2015, 05:08:33 AM
So cool! I love the switch off the Les Paul for your hi beams. Can't wait to see more.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2015, 08:21:32 AM
Pom Rod Dash update -

Simple, clean, and absolutely rock-and-roll.  Covered with Fender amplifier tolex/vinyl.

Telecaster chrome switchplate.  Left slider is for the lights, 3 position Stratocaster switch, off, driving lights and headlights.  The knob in the center is actually a push button with a Telecaster knob fitted to it for the horn, the knob to the far right is a 2 position rotary switch for the wipers.

The Treble/Rhythm switch is from a Les Paul - operates the high and low beams.

Unadulterated and unfettered fraternization between Fender and Gibson parts!!!!

“Fire and brimstone coming down from the skies! Rivers and seas boiling!”

“Forty years of darkness! Earthquakes! Volcanoes!”

“The dead rising from the grave!”

“Human sacrifice! Dogs and cats, living together! Mass hysteria!”


The end of the world is near.

I guess I should start drinking early today . . . . . . . you know . . . . . . just in case!!
 :cheers:
StantzSpenglerZeddemoreVenkmanboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2015, 09:15:57 AM
Seems like it should have a Banjo steering wheel, oh wait you said rock and roll.

 Never mind.   :roll:

I've met a lot of banjo players over the years, but I've never met a musician who was a banjo player.



The end of the world is near.



Fordboy, I didn't know you were a student of eschatological studies. 

Either way, let the tribulation begin.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 24, 2015, 09:20:29 AM
Not a hijack, if you will, but a request for information on the Bloodhound.  I got an email about the BH today and want to post it for all -- but I don't remember if we've got a separate topic set up for that car.  I searched for Bloodhound and absolute lsr -- and nope.  So would one of youse (or more than one) let me know if and where there's stuff on the project?  Thanks.

Over to you, Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2015, 09:43:38 AM

The end of the world is near.


Fordboy, I didn't know you were a student of eschatological studies. 


I gave it up after December 21, 2012.    Worst apocalypse ever . . . . . . .  :roll:

I'm just a Gibson acolyte at heart.

'67 EB2DC      Best bass, ever.     Wish I still had mine . . . . . . . .   :cry:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2015, 09:44:44 AM
Not a hijack, if you will, but a request for information on the Bloodhound.  I got an email about the BH today and want to post it for all -- but I don't remember if we've got a separate topic set up for that car.  I searched for Bloodhound and absolute lsr -- and nope.  So would one of youse (or more than one) let me know if and where there's stuff on the project?  Thanks.

Over to you, Chris

Stefan Marjoram set it up.

http://www.landracing.com/forum/index.php/topic,12566.0.html

Driven by Andy Green.

Who attempted to put an MG in the record books in 1998.

But didn't.

Because they didn't "Keep Calm and Carry Spares!"
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 24, 2015, 10:14:08 AM
Thanks, Chris.  I'll get that stuff posted in a while.  Right now I'm in the middle of final art production for a bunch of race shirts.

And now back to the original MM topic. :-D
Title: Re: Milwaukee Midget
Post by: Stan Back on March 24, 2015, 11:45:21 AM
Never fear -- that station wagon wouldn't qualify as a GT anyway.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2015, 05:04:39 PM
midget,

Whilst perusing the DLRA site for news, I just happened to notice that I/GT is an open record at Lake Gairdner . . . . . .

Could this be a "bucket list" item?

Transport over on a raft, "Kon-Tiki" style?

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2015, 05:18:34 PM
midget,

Whilst perusing the DLRA site for news, I just happened to notice that I/GT is an open record at Lake Gairdner . . . . . .

Could this be a "bucket list" item?

Transport over on a raft, "Kon-Tiki" style?

 :cheers:
F/B

I thought I shared that with you.

Before I'm done, I intend to go for the trifecta -

Bonneville, Gairdner and Pendine Sands.

I want to run this thing where Eyston ran "The Magic Midget", then I'll retire it.

He ran 120 at Pendine in his Midget - I want to run just a little faster in mine.  :wink:

I suppose I had better get back to those sponsorship proposals . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 24, 2015, 06:35:34 PM
Don't forget El Mirage.  :wink: Nothing wrong with a little "One-upsmanship".  :-D Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2015, 07:58:35 PM
Don't forget El Mirage.  :wink: Nothing wrong with a little "One-upsmanship".  :-D Wayno

107.655 is the record at Elmo.

My best pass at Bonneville in the one was 121.079.

Gee, I'd have to find a club member to drive it.   :roll:  :wink:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 24, 2015, 08:43:27 PM
I know a Miler Mental Midget.  :-)  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Stan Back on March 24, 2015, 09:35:11 PM
I'm a roadster driver -- even if it has a top.

I haven't spun for years!
I haven't driven for a couple, too.
(Since the spin.)

Stan
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 25, 2015, 02:58:11 AM
... That piston would be very heavy though, compromising the plan to use a narrow, low tension ring package...

Rod/stroke ratio is going to be very high... Piston dwell at and around TDC, is going to create piston to valve clearance issues...
These two statements surprise me. I don't see piston weight limiting narrowness of rings. My hemi pistons are monstrously heavy but Diamond recommended 1.2mm top rings and 1.5mm 2nd rings; if it weren't to be supercharged, they would have gone with 1.0mm top rings.

For 'reasonable & possible' changes to R/S ratio (for instance, +/- 0.5" on rod length), piston-to-valve clearance differences @ about 12 degrees from TDC (where clearance is usually minimal) is negligible. Unless I screwed up the "geometry exercise", it would be on the order of a thousandth or two.  Please show the math that supports your "dwell" concern.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2015, 07:16:02 AM
... That piston would be very heavy though, compromising the plan to use a narrow, low tension ring package...

Rod/stroke ratio is going to be very high... Piston dwell at and around TDC, is going to create piston to valve clearance issues...
These two statements surprise me. I don't see piston weight limiting narrowness of rings. My hemi pistons are monstrously heavy but Diamond recommended 1.2mm top rings and 1.5mm 2nd rings; if it weren't to be supercharged, they would have gone with 1.0mm top rings.

For 'reasonable & possible' changes to R/S ratio (for instance, +/- 0.5" on rod length), piston-to-valve clearance differences @ about 12 degrees from TDC (where clearance is usually minimal) is negligible. Unless I screwed up the "geometry exercise", it would be on the order of a thousandth or two.  Please show the math that supports your "dwell" concern.

Hi Jack,

What I'm concerned about on the piston is that with a "tall" compression height, the mass becomes very concentrated at the top (dome) of the piston.   Combined with short, slipper, low drag skirts, the piston tends to "rock over" at TDC, which tends to compromise the dynamic ring seal.    I'm not sure just how much of a problem it might turn out to be, I just want to avoid it if I can.

I'll try to get to the rod geometry later in the day.   If anybody recalls, the BMC engine has this problem because of the very high rod/stroke ratio.   It appears that the Rover R/S is going to be higher.    It can be overcome, but the piston needs to be designed to be able to accommodate deeper valve notches.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 25, 2015, 08:51:56 AM

For 'reasonable & possible' changes to R/S ratio (for instance, +/- 0.5" on rod length), piston-to-valve clearance differences @ about 12 degrees from TDC (where clearance is usually minimal) is negligible. Unless I screwed up the "geometry exercise", it would be on the order of a thousandth or two.  Please show the math that supports your "dwell" concern.
[/quote]
Indeed the position of 10-12* before and after TDC are often quoted as the spot of closest P-V approach ( and I have seen a good engine building book suggest checking at 10*-only-) you have to check. My engine with high R/S ratio, big valve, high lift cam had closest P-V at 20 degrees. I checked at every 5 until I was sure where that occurred. If you rely on one "generally accepted" spot, I humbly suggest Mr Piston and Mr Valve may become closely acquainted. :cheers: :cry:

Though there are effects of rod ratio on airflow, as FB has pointed out, piston design and ring package and seal are also a factor to be considered and may be more important. Everything becomes a compromise. When putting my engine together a 6.2"rod on a 2.58' stroke (2.44 RR) gave a 1.450" Compression height on the piston. It was suggested to me that this was more than Ideal and a longer rod- rod ratio be damned- would give a better piston/ring package. Along the lines of what FB is saying here.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2015, 09:21:27 AM

I don't see piston weight limiting narrowness of rings. My hemi pistons are monstrously heavy but Diamond recommended


Every piston I have ever seen from Diamond has been "monstrously" heavy.    I am currently trying to get one of my vintage clients to change from Diamond to JE.

On a 3.220 bore, the weight difference is 62 grams!!    A Wiseco or CP would be even lighter . . . . .

The Diamonds are cheap though . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2015, 09:39:40 AM
Okay, all this raises the question - how "heavy" is heavy?

Now I realize we're looking for RPM considerably higher than what Jack is looking at, but relative to the stresses on the rods and rod bolts, and keeping in mind that due to the short stroke, we'll have a VERY stiff crank with considerable journal overlap, and 5 main bearings this time (a huge improvement), at what point does "heavy" become "too heavy?"

I'm also thinking a longer piston would help minimize piston rock.

We're talking about an engine - despite its inadequacies - that is is capable of 300 hp in a 2 liter configuration.

Let me see if I can find the weight of the J&Es I used in the Grenade.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2015, 09:43:28 AM
Found it  - Grenade weights for comparison.

Pistons - 256 grams
Rods - 422 grams.
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 25, 2015, 09:57:10 AM
When considering custom pistons and rods, I would suggest checking with Wossner USA.  John Noonan is very LSR racer friendly guy since he is one.  :-D
These days you can specify a crown thickness so pistons don't have to be lightened after production.  CnC is a wonderful thing
The worm can is now open  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2015, 10:04:48 AM

For 'reasonable & possible' changes to R/S ratio (for instance, +/- 0.5" on rod length), piston-to-valve clearance differences @ about 12 degrees from TDC (where clearance is usually minimal) is negligible. Unless I screwed up the "geometry exercise", it would be on the order of a thousandth or two.  Please show the math that supports your "dwell" concern.


Hi Jack,

It is not the piston position itself at a particular crankshaft angle that is my big concern.    As R/S increases, dwell time around TDC is expanded, ie, it takes more crankshaft angle in degrees to begin moving the piston away from TDC.   This, itself isn't "bad".    Coupled with a "high velocity" valve train, problems occur.     I want to use a cam that will give something like .0052"/.0055" lift increase, per degree.    And I want to design in some "freedom" to advance/retard the cams a bit, on the dyno.



Indeed the position of 10-12* before and after TDC are often quoted as the spot of closest P-V approach ( and I have seen a good engine building book suggest checking at 10*-only-) you have to check. My engine with high R/S ratio, big valve, high lift cam had closest P-V at 20 degrees. I checked at every 5 until I was sure where that occurred. If you rely on one "generally accepted" spot, I humbly suggest Mr Piston and Mr Valve may become closely acquainted. :cheers: :cry:


If the point of closest V/P clr is altered by 4/6 degrees, the valve notches have to be .022"/.033" deeper for the cam(s) I'd like to run.    I want this built in.     I don't want to take the engine off the dyno to machine pistons or change pistons, just to be able to change cam timing.

On "monstrously heavy" pistons, machining an extra .030" out of the valve clearance notch is probably of no concern.    On the MM's BMC, we had to compromise on the cam, because the lightweight piston would not tolerate .020" of valve clearance machining.    The dome was already very thin, .180" or so.   Why?   Because it had been designed for minimum weight to begin with . . . . . .      I do not want to be in this position again . . . . . . .

On larger displacement engines, there is typically "room" or material, to alter (or "massage") the parts.    On very small displacement engines, (61 cubic inches) there is much less leeway for "errors".    I'd rather spend the time calculating out what is needed, than have a manufacturer send me what they "think" I need.    It is always "a crapshoot".

And if mistakes are made, compression ratio suffers . . . . . . .

I'll get to the math on this for you later.
 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2015, 10:07:42 AM
When considering custom pistons and rods, I would suggest checking with Wossner USA.  John Noonan is very LSR racer friendly guy since he is one.  :-D
These days you can specify a crown thickness so pistons don't have to be lightened after production.  CnC is a wonderful thing
The worm can is now open  :cheers:

Stainless,

You read my mind on the piston lightening.     Designing the piston to satisfy all the design parameters will not be difficult, just time consuming & finicky.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2015, 10:07:52 AM
When considering custom pistons and rods, I would suggest checking with Wossner USA.  John Noonan is very LSR racer friendly guy since he is one.  :-D
These days you can specify a crown thickness so pistons don't have to be lightened after production.  CnC is a wonderful thing
The worm can is now open  :cheers:

Spoke with John at the PRI show, and what's good about Wossner is that they have an MG/Rover 75 mm piston in their catalog that they market in Europe, so at least we have a starting point to get them cut!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2015, 10:33:45 AM

Indeed the position of 10-12* before and after TDC are often quoted as the spot of closest P-V approach ( and I have seen a good engine building book suggest checking at 10*-only-) you have to check. My engine with high R/S ratio, big valve, high lift cam had closest P-V at 20 degrees. I checked at every 5 until I was sure where that occurred. If you rely on one "generally accepted" spot, I humbly suggest Mr Piston and Mr Valve may become closely acquainted. :cheers: :cry:


I use a dial indicator on the head, aligned with the spring retainer, with adequate travel to measure resulting V/P clearance.    I install a "light" spring on the valve.

For intake, I start checking at 5 degrees ATDC, then 8, 10, 12, 14, 16, etc; until the V/P begins to open up.   On cams with consistent flank motion, the clearance opens up because the piston accelerates away from TDC . . . . . hence my concerns about piston "dwell" . . . . .

For exhaust, I start checking @ 20 degrees BTDC, then 18, 16, 14, etc; again until the V/P opens up.

If you are expecting to have V/P clearances on the order of .100"/.120", by all means use clay or whatever.

On tiny engines I run considerably less clearance than that.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on March 25, 2015, 09:41:03 PM
If the kiss marks aren't too deep it's ok :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2015, 10:03:17 PM
If the kiss marks aren't too deep it's ok :-o

And if they are too deep, you'll know in short order.  :wink:

First iteration of the Grenade showed a bit of intimacy between the piston and the valves.  Then Mark made me buy real springs.

You've got a bit of latitude with a vertical overhead valve.  But on a pentroof, ne'er the twain shall meet.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 26, 2015, 02:01:33 AM
... The Diamonds are cheap though...
$1,732 for four is "cheap"?

They aren't heavy because they're made by Diamond- they made exactly what I specified. The weight is due to two factors-
> The "ruggedness" I want for 4 HP/c.i. @ up to 10,000 RPM, about 32 PSI boost; full round skirt, etc.
> The compression ratio I want requires a huge dome- chambers are old-style hemi with valves at 60 degrees to each other.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 26, 2015, 02:14:37 AM
... we're looking for RPM considerably higher than what Jack is looking at...
You talking to me?
I'm building it to make good power up to 10,000 RPM. That's not an arbitrary number. I competed with the V8 hemi Pontiac for many seasons to 9,000 RPM under load. So I'm just "tweaking" an engine design that I'm very experienced with. The DOHC setup will eliminate the heavy pushrod/rocker-arm arrangement of the V8, allowing more freedom of lobe selection, thus an extra 1,000 RPM is quite reasonable. How much "considerably higher" will you be running your engine?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 26, 2015, 08:26:23 AM
... we're looking for RPM considerably higher than what Jack is looking at...
You talking to me?
I'm building it to make good power up to 10,000 RPM. That's not an arbitrary number. I competed with the V8 hemi Pontiac for many seasons to 9,000 RPM under load. So I'm just "tweaking" an engine design that I'm very experienced with. The DOHC setup will eliminate the heavy pushrod/rocker-arm arrangement of the V8, allowing more freedom of lobe selection, thus an extra 1,000 RPM is quite reasonable. How much "considerably higher" will you be running your engine?

My mistake - I didn't think you were going high!  :oops:

We're limiting to 10,000, because that's all we need.

I don't see a reason yours shouldn't be capable of that, I just didn't think you needed to run past 8k to achieve the goal.

My bad - I wasn't paying attention.

Title: Re: Milwaukee Midget
Post by: jacksoni on March 26, 2015, 10:11:51 AM

Indeed the position of 10-12* before and after TDC are often quoted as the spot of closest P-V approach ( and I have seen a good engine building book suggest checking at 10*-only-) you have to check. My engine with high R/S ratio, big valve, high lift cam had closest P-V at 20 degrees. I checked at every 5 until I was sure where that occurred. If you rely on one "generally accepted" spot, I humbly suggest Mr Piston and Mr Valve may become closely acquainted. :cheers: :cry:


I use a dial indicator on the head, aligned with the spring retainer, with adequate travel to measure resulting V/P clearance.    I install a "light" spring on the valve.

For intake, I start checking at 5 degrees ATDC, then 8, 10, 12, 14, 16, etc; until the V/P begins to open up.   On cams with consistent flank motion, the clearance opens up because the piston accelerates away from TDC . . . . . hence my concerns about piston "dwell" . . . . .

For exhaust, I start checking @ 20 degrees BTDC, then 18, 16, 14, etc; again until the V/P opens up.

If you are expecting to have V/P clearances on the order of .100"/.120", by all means use clay or whatever.

On tiny engines I run considerably less clearance than that.
 :cheers:
Fordboy
Agree 100%- with one exception-I think it is better to measure these and related things with the springs you are running. With a DOHC direct tappet not so much perhaps but with a pushrod motor, there can be quite a bit of deflection in the valve train and for performance or clearance critical measurements, a light checking spring might fool you.  This makes things considerably more difficult particularly when dealing with springs with 400lbs on the seat... :-o. My combination might have liked a bit more cam advance than I ran but was limited by P-V clearance even with deep piston pockets (= CR compromise) and led me to range of .042-45" P-V and .032"deck clearance trying to get the performance. Pushing my luck there for sure.....

I will point out I hesitate a lot to disagree with FB about anything.... :roll: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2015, 11:59:27 AM

Indeed the position of 10-12* before and after TDC are often quoted as the spot of closest P-V approach ( and I have seen a good engine building book suggest checking at 10*-only-) you have to check. My engine with high R/S ratio, big valve, high lift cam had closest P-V at 20 degrees. I checked at every 5 until I was sure where that occurred. If you rely on one "generally accepted" spot, I humbly suggest Mr Piston and Mr Valve may become closely acquainted. :cheers: :cry:


I use a dial indicator on the head, aligned with the spring retainer, with adequate travel to measure resulting V/P clearance.    I install a "light" spring on the valve.

For intake, I start checking at 5 degrees ATDC, then 8, 10, 12, 14, 16, etc; until the V/P begins to open up.   On cams with consistent flank motion, the clearance opens up because the piston accelerates away from TDC . . . . . hence my concerns about piston "dwell" . . . . .

For exhaust, I start checking @ 20 degrees BTDC, then 18, 16, 14, etc; again until the V/P opens up.

If you are expecting to have V/P clearances on the order of .100"/.120", by all means use clay or whatever.

On tiny engines I run considerably less clearance than that.
 :cheers:
Fordboy
Agree 100%- with one exception-I think it is better to measure these and related things with the springs you are running. With a DOHC direct tappet not so much perhaps but with a pushrod motor, there can be quite a bit of deflection in the valve train and for performance or clearance critical measurements, a light checking spring might fool you.  This makes things considerably more difficult particularly when dealing with springs with 400lbs on the seat... :-o. My combination might have liked a bit more cam advance than I ran but was limited by P-V clearance even with deep piston pockets (= CR compromise) and led me to range of .042-45" P-V and .032"deck clearance trying to get the performance. Pushing my luck there for sure.....

I will point out I hesitate a lot to disagree with FB about anything.... :roll: :cheers:

Yes, it is important to point out that high spring pressures can & do cause deflection in a pushrod valve train.    I've seen this a lot.    Can you use any sort of "stud girdle"?    Or are you using shaft mounted rockers already?

With DOHC, the valve train tends to be much "stiffer" and less "compliant" than a pushrod v/t, allowing ease of checking with a light spring.

Here are some numbers for thought.    As originally setup, the V/P clearance for the MM's BMC was .055" intake, and .070" exhaust, with adequate valve spring pressure.     On the dyno, we advanced the cam to .035" valve to piston clearance.    That would have increased exhaust clearance to .090"     No problem, either on the dyno, or out on the Salt.      Watch the video again if you think Chris "baby'ed" the "Grenade".

Remember that on intake opening, after your minimum clearance point, you can NOT open the valve as fast as the piston moves down the bore.    It is why on N/A engines, there is flow "demand" at that point.      Exhaust valves on the other hand, are being chased closed by the piston.     And the force to control that motion is decreasing at the same time.     Sort of a double whammy.     Any significant deviation from the motion required to maintain clearance between the parts, and BANGO, your day can get bad and expensive.    I tend to be more conservative on exhausts for clearance, say .065" minimum on small stuff, .080" on the bigs, but it's all about valve train mass . . . . . . . .


I will point out I hesitate a lot to disagree with FB about anything.... :roll: :cheers:


Thank you.    My main goal is to get everybody thinking about this stuff, (you know, enough to raise their brain temperature  :roll:), rather than guessing, and to initiate intelligent discussion about possible solutions to problems.

Now that I think about it, I'd prefer that guys think enough about things first, so that they can AVOID problems to begin with.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 26, 2015, 01:40:27 PM
I want to qualify my prior comment- I am not disagreeing but just supplementing FB's statements. He was very kind in not blasting me..... :-D  need more :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2015, 05:53:20 PM
I don't consider my experiences to be "absolute".     My mindset is based, more or less, on my own experiences, and experiences I've been made aware of.    Although the "problems" of internal combustion engines can be "generalized", many situations are unique to a specific engine type/style.

If you have an experience that is different from mine, by all means, post about it.     I don't always think about every possible situation.     And I think that it is always interesting to learn about something new and/or different.

Thanks Jack, for taking the time to add your thoughts and experience.    Valve train deflection is an important issue on many engine types.

The world would be a boring place if everything was exactly the same.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2015, 08:32:41 PM
Rovermidge,

Total Seal lists low tension rings sets in 75.5mm bore diameter (2.973")

Original application is Honda Motorcycle.

Ring width packages of:   1.0; 1.2; 2.8     and also    1.0; 1.0; 2.0

I say go with the wider package.    Sets are available with the total seal ring on the top or second ring.

http://015ef8d.netsolhost.com/SearchByBore.aspx

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2015, 08:35:14 PM
Just for grins I measured up the stock Rover piston ring widths:

top:   1.0
2nd:  1.2
oil:    2.0

Maybe the narrow oil ring? ? ?

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2015, 03:48:33 PM
Well, hmmm . . .

Other than low drag, what needs to be considered?

We may be looking at a taller-than-ideal piston, given our fixed proportions.

Heat production is going to be concentrated in a smaller relative area of the bores than on a 1400.

I believe the current piston pins are offset.  Rockover considerations?

Sleeve stability?

I think about the early 850 pistons in the Morris Minors, which had really tall crowns and 5 rings.  Clearly not the preferred path, but as we'll likely need a taller-than-ideal crown height, which oil ring would give us the most bore protection?

The twin cam 1500 in Stirling Moss' MG special had tall pistons and 4 rings, but that was almost 60 years ago, and he was running supercharged on fuel.  Don't know what it tached out at.

I'm thinking the larger one would help draw off more heat.

 :?

I guess I know what to think about, but I don't know how to think about it, or which aspect to think about first.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2015, 10:55:01 AM
I knew all along that the reason Fiat bought Chrysler was to get at the wealth of patents they hold . . .

https://www.youtube.com/watch?v=-ZJWGMapet8

. . . but it was clearly based on cold war aerospace development . . .

https://www.youtube.com/watch?v=W9LXG7rPQfE

. . . which has its roots in military development during World War II . . .

https://www.youtube.com/watch?v=bOV0v1Uq5CY



Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 01, 2015, 06:05:35 PM
Chris, most folks don't know that the fore and aft perpetual saffoam kept these products from setting any records!  :-o :? :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2015, 07:20:03 PM
Chris, most folks don't know that the fore and aft perpetual saffoam kept these products from setting any records!  :-o :? :-D

My historical analysis of the Turbo Encabulator indicates that before the magneto reluctance technology was perfected, it was difficult to ramp up prefamulated amulite production to a scale that met economic viability standards at Chrysler.

I know, hard to believe that Chrysler in the 1980's had any standards at all, but it was the lack of standards in Highland Park that brought this engineering idea to the fore.

The Italians perfected it with the Fiat Panda, and to a lesser extent, the Yugo, so it doesn't surprise me that Chrysler will now attempt to run with it again.

Doesn't surprise me at all, actually. 

Not today, anyway . . .   :wink:
Title: Re: Milwaukee Midget
Post by: Stan Back on April 01, 2015, 09:26:22 PM
Huh?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2015, 10:26:34 PM
Huh?

Not today, anyway . . .   :wink:

Jim - you DO have a calendar, don't you?  :-D
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 02, 2015, 10:19:20 AM
1st look at your calendar! :? :-D
Title: Re: Milwaukee Midget
Post by: Stan Back on April 02, 2015, 03:22:06 PM
I thought you'd been out drinking with Prof. Irwin Corey.
Title: Re: Milwaukee Midget
Post by: manta22 on April 03, 2015, 12:22:20 PM
Stan;

I remember him, Prof. Irwin Corey- "the world's foremost authority"   :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2015, 01:18:53 PM
I see he's still alive - at 100!

I'll take anything he says regarding longevity at face value.  :-D
Title: Re: Milwaukee Midget
Post by: jacksoni on April 04, 2015, 07:32:42 PM
MM and FB, though you have moved on to the K motor, you might be interested in this speedtalk thread:  http://speedtalk.com/forum/viewtopic.php?f=1&t=43079#p547223
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2015, 08:46:54 AM
MM and FB, though you have moved on to the K motor, you might be interested in this speedtalk thread:  http://speedtalk.com/forum/viewtopic.php?f=1&t=43079#p547223

Jack,

Sorry for the rant, it's not directed at you.


Interesting thread.     Just one word of caution however.     Some of the critics on SpeedTalk, and other forums, have NEVER built an 'A' series engine themselves.      Or any 'A' series engine for any competition, regardless of results.     "Speculating", online, about your pet ideas for an engine type, is not the same as actually building something that then goes out and performs . . . . . . while publishing all of it online, honestly, for the benefit of anyone who chooses to use the information.    As a matter of note, some of these "pet ideas" from this thread, will not work on BMC's, because the room required to do so does not exist.    A "packaging limitation" unresearched by the person posting the "pet idea".

However, I do understand the comments about "new" technology Vs "old" methods/technology.      I can only add this thought:

Whether you use "new" or "old" ideas and/or technology to build your "jewel", I submit for your judgment that what is important, is how well these selected bits work in concert with each other . . . . . . because . . . . . . . It's complicated.    Every bit needs to perform "harmoniously" with every other bit, in what is a complex mechanical system.

Unless you get to design an engine from a clean sheet of paper, your racing engine is probably going to be a hybrid of some current technology with some insightful "new" refinements.     This is typically how it works, it is a practical solution, because you are constrained by the original design, the original "packaging limitations".     Engine performance evolution has always gone forward a bit at a time by concentrating effort on making some "new" idea workable, thereby reaping the benefit(s).     Clean sheet of paper designs typically include the "best" ideas of all current technologies, thoughtfully integrated into a well designed "package".     Think 1968 Cosworth DFV, current Chevy RO7 or Ford FR9, F1 hybrids, etc, . . . . . . you get the idea.

Often the best engines turn out to be those "properly built" with close attention to all the important "little details".

JMO
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on April 05, 2015, 09:40:09 AM
MM and FB, though you have moved on to the K motor, you might be interested in this speedtalk thread:  http://speedtalk.com/forum/viewtopic.php?f=1&t=43079#p547223

Jack,

Sorry for the rant, it's not directed at you.


Interesting thread.     Just one word of caution however.     Some of the critics on SpeedTalk, and other forums, have NEVER built an 'A' series engine themselves.      Or any 'A' series engine for any competition, regardless of results.     "Speculating", online, about your pet ideas for an engine type, is not the same as actually building something that then goes out and performs . . . . . . while publishing all of it online, honestly, for the benefit of anyone who chooses to use the information.    As a matter of note, some of these "pet ideas" from this thread, will not work on BMC's, because the room required to do so does not exist.    A "packaging limitation" unresearched by the person posting the "pet idea".

However, I do understand the comments about "new" technology Vs "old" methods/technology.      I can only add this thought:

Whether you use "new" or "old" ideas and/or technology to build your "jewel", I submit for your judgment that what is important, is how well these selected bits work in concert with each other . . . . . . because . . . . . . . It's complicated.    Every bit needs to perform "harmoniously" with every other bit, in what is a complex mechanical system.

Unless you get to design an engine from a clean sheet of paper, your racing engine is probably going to be a hybrid of some current technology with some insightful "new" refinements.     This is typically how it works, it is a practical solution, because you are constrained by the original design, the original "packaging limitations".     Engine performance evolution has always gone forward a bit at a time by concentrating effort on making some "new" idea workable, thereby reaping the benefit(s).     Clean sheet of paper designs typically include the "best" ideas of all current technologies, thoughtfully integrated into a well designed "package".     Think 1968 Cosworth DFV, current Chevy RO7 or Ford FR9, F1 hybrids, etc, . . . . . . you get the idea.

Often the best engines turn out to be those "properly built" with close attention to all the important "little details".

JMO
Fordboy
I understand exactly your point. On the internet, a little bit of experience goes a long way. :roll: I remember one thread where someone posted a dyno sheet from an inertial dyno which showed acceleration rates at each rpm step. It clearly indicated that the engine acceleration peak was at peak torque. This led to a rather rancorous argument that went on for 70+ pages about where an engine with car attached accelerated at peak and how horsepower fit in and which was better torque or horsepower and how fast a car went down a track. Physics be damned. "Don't argue with an idiot. They will drag you down to their level and beat you with experience." It seemed few could look at the dyno sheet and see the answer to the original question.   :cheers: :cheers:  I will continue with my mish mash of misfit parts and try to make some power....... :-D :dhorse: :dhorse: :dhorse:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2015, 02:11:07 PM

I understand exactly your point. On the internet, a little bit of experience goes a long way. :roll: I remember one thread where someone posted a dyno sheet from an inertial dyno which showed acceleration rates at each rpm step. It clearly indicated that the engine acceleration peak was at peak torque.
Duh!!

 This led to a rather rancorous argument that went on for 70+ pages about where an engine with car attached accelerated at peak and how horsepower fit in and which was better torque or horsepower and how fast a car went down a track.

Why is it that idiots do not understand that bhp & tq are linked?

 Physics be damned. "Don't argue with an idiot. They will drag you down to their level and beat you with experience." It seemed few could look at the dyno sheet and see the answer to the original question.   :cheers: :cheers:  I will continue with my mish mash of misfit parts and try to make some power....... :-D :dhorse: :dhorse: :dhorse:

See my comments inserted into your text.

Some "mish-mash" conglomerations of parts have set records, in many racing series/events.     An engine is only part of the equation, in any type of racing.

Trust me on this.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 06, 2015, 12:31:27 AM
I just signed on with the Speedtalk forum - waiting to hear back from the moderator to post.

Mark, my condolences to you, Karen and the family.  A remarkable, unsung hero of WWII, your mother-in-law.

To the Pom Rod - I needed to get the front suspension finished.  Next weekend, the MG3 Club, The Milwaukee and Great Lakes MG Motor Group, are stopping by for what is essentially the presentation I did for the New England MG T register a few years back, except this time, it will be show-and-tell with the Midget.  I'll be doing the presentation in the garage, so I need to get the junk out of the way.  Junk tends to move easier with wheels on it, therefore . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0297_zpsf9yrxofa.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0297_zpsf9yrxofa.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0294_zpsbnog81et.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0294_zpsbnog81et.jpg.html)

The nose is high - no engine in it, but I'm also using a set of springs from a '76 rubber bumper Midget, which weighs almost 500 lbs more than a stock Bugeye.  I've got my spring pan spacers from the Midget, so if it's too much, I can lower it a bit, but I like the idea of the heavy duty springs on the front with the V8.

The wiring is coming along . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0295_zpsxmvo88nx.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0295_zpsxmvo88nx.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0299_zpswwwgllo9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0299_zpswwwgllo9.jpg.html)

Under hood has relays and fuses for ignition, starter, high beam, low beam, fuel pump and radiator fan.  The inside of the firewall are turn signal relays from Painless Wiring - which lives up to their name in everything except price.


Digging through the scrap heap, I came across two pretty cool electronics chassis, both of which I've repurposed, one as a cover for the underhood electronics . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0296_zpsz6ofwad5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0296_zpsz6ofwad5.jpg.html)

The other, a console, which I need to cut for a radio and cover with the Fender Tolex, but fits as though the rest of the interior was designed around it.  I'm thinking a Stratocaster cable jackplate with a TRS Switchcraft connector to input the MP3 player.


(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0303_zpscionfbms.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0303_zpscionfbms.jpg.html)


I'm a month behind and falling, but it's closer now than when I brought it home.



Title: Re: Milwaukee Midget
Post by: fordboy628 on April 06, 2015, 10:58:21 AM

Mark, my condolences to you, Karen and the family.  A remarkable, unsung hero of WWII, your mother-in-law.


Thanks for the condolences Chris.

Kindest regards,
Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 06, 2015, 11:02:56 AM
Pom rod is looking good.     Can you push it forward with just 2 fingers?    :-D

See you on Saturday.   Looking forward to the presentation.     Perhaps all the expended brain heat will raise the temperature inside the garage . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2015, 08:30:32 AM
History of Mg at Bonneville Presentation day . . . . . .

Mr. Presenter,

See you in a couple of hours.

There, you've had your warning!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SPARKY on April 11, 2015, 08:43:55 AM
Video   VIDEO  record this historical moment!!
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 11, 2015, 12:02:14 PM
Great Idea, Sparkly.  If recorded I'd be very happy to post it on the website's archive.  Have a fine day, Chris -- and Mark.  What an honor - and fun, too!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2015, 08:35:10 PM
Geez – Video . . .

I’m an audio guy – Nick takes care of the GoPro, and he’s in Boulder.

I am now re-upped with the MG3 Club, the Milwaukee and Great Lakes MG Motor Group. 

http://www.mg3club.org/

When I started this racing project, lo these many years ago, so much of my time was spent working on the car that I let many of my social considerations and affiliations fall to the wayside.  But after today, I vow to never let that happen again.

We wound up with about 2 dozen very interested MG enthusiasts here at the Pommy Pigmy Playhouse.  The donuts were probably better than my talk, but it was our first really decent weekend of spring, which I’m certain helped turnout.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0672_zpszvxpk6mv.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0672_zpszvxpk6mv.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0664_zpsnakz1ttk.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0664_zpsnakz1ttk.jpg.html)

To confirm the group was at the right house, I planted a distinctive flower in the front yard . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0678_zpsqjhmednh.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0678_zpsqjhmednh.jpg.html)

. . . and with Spring planting, one is assured that the “B”s will arrive . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0657_zpsf2njxqpt.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0657_zpsf2njxqpt.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0658_zpsvwdorybl.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0658_zpsvwdorybl.jpg.html)

One incredible car of note – one of the members ordered and picked up a 1965 MG Midget . . . IN 1965 . . . picked it up in London – and I don’t mean London, Ontario, I mean London, England.  He still drives it, although not a lot.  It has 46,000 original miles on it, and has not been rebuilt . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0663_zpsqy6cnggd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0663_zpsqy6cnggd.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0662_zpslrsybabz.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0662_zpslrsybabz.jpg.html)

A stunning, one-owner car with a 50 year history, and it looks factory fresh.

My talk was essentially a truncated and updated powerpoint version of the speech I did for the New England MG-T Register in Bennington, Vermont, two years ago.  About half of it was MG’s record setting history, concentrating on Bonneville and including Pat Kinne’s drive in 2004 in the MG Estate wagon - the other half, a short winded version of this long, torrid thread without the beer references – which brings it down to about an hour.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0670_zpsp3yxfs1m.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0670_zpsp3yxfs1m.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0666_zpsawmc7qsy.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0666_zpsawmc7qsy.jpg.html)

Fordboy traversed the Cheddar Curtain, and was able to provide cover on a few questions . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0669_zpsnwguenmd.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0669_zpsnwguenmd.jpg.html)

At the end, Club Tech Director, Jim Maslowski, and Club President, Dave Jefferson, presented me with a very nice congratulatory plaque, for which I was tickled pink.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Sussex%202013/DSCN0675_zpsgx2gslg5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Sussex%202013/DSCN0675_zpsgx2gslg5.jpg.html)


Tomorrow is Cecil Kimber’s 127th birthday.  Part of the marketing strategy with MG in the early 1930’s was encouraging social networking through a shared passion of inexpensive, fun, sporting automobiles.  As the chief of MG, he also encouraged the competitive end of sports car ownership.  Both of these ideals dovetailed very nicely out in my garage this morning. 

So tonight, I raise an Old Speckled Hen to Cecil.  The plan is still working.


Title: Re: Milwaukee Midget
Post by: manta22 on April 11, 2015, 09:09:14 PM
Sounds like a fun event. Thanks, Chris.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2015, 10:04:05 PM
Mmmmm . . . . .

DONUTS . . . . . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 12, 2015, 12:28:17 AM
Mmmmmmmmm Speckles.      :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2015, 08:26:46 AM
Mmmmmmmmm Speckles.      :cheers: Wayno

Old Speckled Hen is very good, no doubt about that!

But given the season of the year, I'm on a bock/doppel bock consumption arc . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 13, 2015, 02:12:20 AM

Under hood has relays and fuses for ignition, starter, high beam, low beam, fuel pump and radiator fan.  The inside of the firewall are turn signal relays from Painless Wiring - which lives up to their name in everything except price.


Digging through the scrap heap, I came across two pretty cool electronics chassis, both of which I've repurposed, one as a cover for the underhood electronics . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0296_zpsz6ofwad5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0296_zpsz6ofwad5.jpg.html)

You guys have Tupperware over there yeah?...........

Just sayin  :roll: :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2015, 09:01:49 AM

Under hood has relays and fuses for ignition, starter, high beam, low beam, fuel pump and radiator fan.  The inside of the firewall are turn signal relays from Painless Wiring - which lives up to their name in everything except price.


Digging through the scrap heap, I came across two pretty cool electronics chassis, both of which I've repurposed, one as a cover for the underhood electronics . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0296_zpsz6ofwad5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0296_zpsz6ofwad5.jpg.html)

You guys have Tupperware over there yeah?...........

Just sayin  :roll: :wink:

I tried sourcing a half dozen plastic banana sheaths, but Grummy seems to have cornered the market on them.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 14, 2015, 01:12:33 AM
It’s a peculiar conundrum.

The more you do things, the more problem solving skills you develop.

The more problem solving skills you develop, the more confident you become.

The more confident you become, the more you’re willing to take on.

And then you find yourself developing new problem solving skills.

Anyway, I’m at the point with the Pom Rod that I want to get the engine installed so I can determine if I need to perforate the hood in order to accommodate the carb.  I don’t want to do this twice, so before I stick it in the car, I want to assure myself everything is up to spec.  And Terry, I’m not questioning your ability to put together an engine – it’s just that it has sat for a few years, and I wanted to be assured the open valves hadn’t let any squirrel waste into the combustion chambers.  I’ve been burnt a few times by assuming things, so I decided to take the heads off.

And I’m glad I looked . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN03041_zpsvs0003pl.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN03041_zpsvs0003pl.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN03051_zpsccxntrog.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN03051_zpsccxntrog.jpg.html)

Meah, no big deal – clean ‘em out.  By the way, the machine work looks really good on the bores, and all of the mains and rod bolts were torqued to spec . . . Midget approved.  :cheers:

Putting the heads back on, I got the left bank on with no concerns, but as I approached the 55 lb spec on the 2 bolt on the right bank, it went soft.  So now I’ve got to do some sort of insert to finish the project.

Meah . . . better on this than on the K.  

Did I mention I'm getting tired of developing problem solving skills?
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 14, 2015, 10:54:55 AM

Putting the heads back on, I got the left bank on with no concerns, but as I approached the 55 lb spec on the 2 bolt on the right bank, it went soft.  So now I’ve got to do some sort of insert to finish the project.

Meah . . . better on this than on the K.  

Did I mention I'm getting tired of developing problem solving skills?


Squirrels . . . . . . . .  just rats with better tails   :roll:      If they continue to be a problem, I'll load up Cosmo and smuggle him across the cheddar curtain.   He will make quick work of any rodents that make the mistake of using your abode for their domicile.   You will need to keep the cats inside though . . . . .  to protect Cosmo . . . . . .

I have a complete set of UNC, UNF and metric Heli-coil sets.    Let me know which one you need to borrow.   You might need to buy a longer length insert though, to take the head bolt torque.   Or use 2 std length inserts.     You will need to check the depth of the hole.

Haven't got Cosmo trained up on installing Heli-coils yet though . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 14, 2015, 11:05:58 AM

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN03051_zpsccxntrog.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN03051_zpsccxntrog.jpg.html)


Valve sizes and proportions are: SO 60's GM . . . . . . .

Glad you are not racing it.    Perfect reason for a blower/turbo . . . . . .

Although . . . . .   it DOES have 5 head bolts per cylinder Vs 3 . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Podunk on April 14, 2015, 07:11:34 PM
Smart move Chris. I was hoping you would pull the heads. It has been 35 years! Can't tell you how good it feels to see a friend getting it on the road.

Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 14, 2015, 08:33:18 PM


Glad you are not racing it.    Perfect reason for a blower/turbo . . . . . .

Although . . . . .   it DOES have 5 head bolts per cylinder Vs 3 . . . . .
 :cheers:
Fordboy

The turbocharged Olds version has 4 additional bolts.

Probably heat sinks . . .

Smart move Chris. I was hoping you would pull the heads. It has been 35 years! Can't tell you how good it feels to see a friend getting it on the road.

Terry

I'll flip you the keys when I get it to Wendover, but on the new shop . . . make SURE the soffits leave no squirrel access!

I also took the lifters out, filled 'em with oil and back primed the block a little bit.  With the remote filter, I should be able to give it a solid oil prime before I turn it over.

35 years this thing's been sitting assembled???  You did a really good job on oiling up the bores.  No corrosion whatsoever.

I'll pull the front cover this week and double check the timing - yeah, I'm getting that anal retentive.

Remind me not to overtighten the cover . . .  :|
Title: Re: Milwaukee Midget
Post by: Podunk on April 14, 2015, 08:47:08 PM
Remember what I said about degreeing the cam.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 14, 2015, 09:28:17 PM
Don't overtighten the cover.  :wink: Glad I got that out of the way.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Podunk on April 15, 2015, 06:32:40 PM
Actually the little trespassers were not squirrels but mice. So I don't have to worry about the soffits . The electrician wiring the new house gave me a tip for dealing with the mice.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2015, 06:46:10 PM
Actually the little trespassers were not squirrels but mice. So I don't have to worry about the soffits . The electrician wiring the new house gave me a tip for dealing with the mice.

Not only do Hoosiers make better racing wheels, they also make better mouse traps!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 15, 2015, 10:04:52 PM
Actually the little trespassers were not squirrels but mice. So I don't have to worry about the soffits . The electrician wiring the new house gave me a tip for dealing with the mice.

Lots of bare 220v conductors?

 :-D
Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 16, 2015, 09:20:48 AM
When wrenching in a HD shop a fellow brought in his big rig in the spring when it wouldn't start or even light the lights. After pulling the shroud off the gas tank there was momma mouse's skeleton with paws and jaws clamped on the hot wire and the little baby skeletons all curled up in the nest so 12VDC with a good ground works just as well!  Organic fuse? :cry: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2015, 09:23:57 AM
Organic, yes, but how do you maintain a good ground on a Harley?  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2015, 03:25:42 PM
Organic, yes, but how do you maintain a good ground on a Harley?  :roll:

With paint penetrating rodent teeth of course!!   Sheesh!    Haven't you learned anything from this board? ?

 :cheers:
Fordboy


Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 17, 2015, 10:26:36 AM
Organic, yes, but how do you maintain a good ground on a Harley?  :roll:
Chris it wasn't running so the ground was good enough for rodent eradication!  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 17, 2015, 05:51:04 PM
Organic, yes, but how do you maintain a good ground on a Harley?  :roll:

Uhhh, isn't that what "chicken head" switches are for?
 :dhorse:
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 19, 2015, 02:34:31 AM
Pom Rod report - other than the harness for the headlights and front turn signals, the wiring is pretty much soldered up and in place.  I still have to get the insert for the stripped headbolt, but I'm thinking I should be able to make the final wire cuts this week, test fit the engine and finish wire terminations.  Then it's body work.

Midget update.  I'll be pulling a few components out to donate to the Sprite.  As I'm switching up to EFI, the Holley fuel pump will find new service in the Healey, as will the dual master cylinder.  I'd "T"d the master cylinder outlets for the Midget, but seeing as the racer only needs a single brake circuit, and the Frogeye has been uprated to a disc/drum dual circuit arrangement, it should be a straightforward swap with just minor alterations to both cars.

Heading to Wilmington on the 1st, and I intend to swing up to Michigan and drop off the crank from the K to aid in the creation of the new short stroke piece.

Title: Re: Milwaukee Midget
Post by: Tman on April 20, 2015, 08:54:05 PM
Very cool on the meeting!
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2015, 02:53:59 PM
British Nascar

Hope the France family is getting their cut from this Euro-trash . . . . .

https://www.youtube.com/watch?v=w_zK7YyXfFo

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on April 21, 2015, 03:44:28 PM
British Nascar

Hope the France family is getting their cut from this Euro-trash . . . . .

https://www.youtube.com/watch?v=w_zK7YyXfFo

 :cheers:
Fordboy

YIKES!!
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 21, 2015, 04:59:10 PM
Should we start a thread on the CG/CP of minis?  :? :?
Or just heist this one!  :evil:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 21, 2015, 05:24:19 PM
British Nascar

Hope the France family is getting their cut from this Euro-trash . . . . .

https://www.youtube.com/watch?v=w_zK7YyXfFo

 :cheers:
Fordboy

the winner there was whoever makes repro panels for Minis
Title: Re: Milwaukee Midget
Post by: Stan Back on April 21, 2015, 08:44:08 PM
All I got from it is that it takes only a little touch of yellow paint to cause handling problems.
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 22, 2015, 11:08:44 AM
I don't know Stan, it didn't look like there were any safe colors for mini's.  I think I saw all the primary colors crash it that one... of course yellow seemed to play a part in a lot of them...
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 22, 2015, 11:13:08 AM
I thought it looked like an HO scale drive to work in Milwaukee on any given day, but with less carnage.
Title: Re: Milwaukee Midget
Post by: wisdonm on April 22, 2015, 11:17:02 AM
You're right Chris, except, where were the upside down SUVs and 18 wheelers?
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 23, 2015, 07:06:04 AM
Should we start a thread on the CG/CP of minis?  :? :?
Or just heist this one!  :evil:

I think a small "heist" is appropriate, since it's not my thread anyway . . . . . . . .

Certainly the CG is way ahead of the CP on a Mini, with the front engine and FWD.   How this changes dynamically, I confess I have no idea.

What is interesting to me though, is what happens to the side windows in Nick Swift's historic Mini at about 1:35/1:40 in the video below:

https://www.youtube.com/watch?v=V64dJ271XwM

I think that the pressure in the cockpit increases with road speed, probably not a good idea.    What do you think Woody?

All I got from it is that it takes only a little touch of yellow paint to cause handling problems.

Maybe it's lead based yellow paint and the lead affects the CG!!!   :roll:

Or it could just be that lemons is yellow . . . . . . . . :evil:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 23, 2015, 07:07:30 AM
midget,

Sorry about the hi-jack.

 :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 23, 2015, 09:05:58 AM
No he's not, Chris!  :-( Pressure differentials drive all fluid flows! Low on the outside and same on the inside would make it bulge. Higher inside would be good at El Mirage - help keep the dust out!  :cheers:

Of course what it is doing at one spot is not what it is doing in another area!?!?  :-o So many leaks and so little time ................... :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2015, 09:32:18 AM
So many leaks and so little time ................... :|

The last few runs I made, I was more concerned about pointing the car straight than making sure the window was up, but realizing Swift's using Lexan makes me glad I did cut a few pressure holes in the driver's side rear window and went with Hartwell latches on the roll-ups.

Mine are riveted and epoxied into place.

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 28, 2015, 07:03:30 PM
midget,

MGB cranks will be at my place tomorrow afternoon.    Will be working on measurements & sketches for the rover tomorrow as well.    Set up to measure bore diameters too.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2015, 11:09:20 PM
Great, Mark.

My schedule is getting tight - I'm planning on stopping by your place tomorrow after work, if that's okay.

Also, I need to grab your Helicoil kit - 7/16 14, if you have it.

So the plan Friday is to head up to Plymouth, Michigan and drop by Rody machining and chat with Greg.  I talked to him on the phone today - he's good with the stop-n-drop.

He's the guy who built my last crank, and I'll want him to build the short-stroke for the twin cam.  He hasn't seen a modern Rover/MG crank before, and as we're looking to mount up the new engine to the Spridget transmission, we'll be looking to create a flange to mate up to the MG flywheel, and likely set it up for Honda rod bearings.

I'm also dropping off a couple of MGB cranks for one of Fordboy's customers, so Greg can perform his wizardry on them. 

So this is the first serious financial commitment to this phase of the project since acquiring the engine, and if I want to run in 2016, (I do) I need to get cracking.

After I'm done at Greg's, it's off to Wilmington for the weekend to meet up with Gregg (2 'g's).  I've been meaning to attend a meet at Wilmington since they opened, and this should be a big one. 

Weather report looks dynamite - low chance of that stuff we don't talk about, and highs in the high 60's, low 70's.

Also, I got a call from my former home town paper, the Cedar Rapids Gazette today.  I did about an hour interview, and I suggested he call Tom Donney up in Fort Dodge, Iowa to fill out the article on small bore production stuff on the salt.  I'll let you know when it posts up.

I also talked to Tom today, he's bringing Bertil Sollenskog's SAAB to Wilmington.  Gerald Davenport's bringing the Crosley out again, and I see Burton Brown's entered the Z car, so I'll have my fill of small bore, short wheelbase production based cars to last me until August.

157 entries - It's going to be busy.

I'll post up some pics on the "official" thread, when that gets set up.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 29, 2015, 07:46:51 AM
Great, Mark.

My schedule is getting tight - I'm planning on stopping by your place tomorrow after work, if that's okay.     Wednesday night?

Also, I need to grab your Helicoil kit - 7/16 14, if you have it.      I'll double check and dig it out for you.

So the plan Friday is to head up to Plymouth, Michigan and drop by Rody machining and chat with Greg.  I talked to him on the phone today - he's good with the stop-n-drop.

He's the guy who built my last crank, and I'll want him to build the short-stroke for the twin cam.  He hasn't seen a modern Rover/MG crank before, and as we're looking to mount up the new engine to the Spridget transmission, we'll be looking to create a flange (nah, it's going to be a 1/2" thick adaptor plate) to mate up to the MG flywheel, and likely set it up for Honda rod bearings.

I'm also dropping off a couple of MGB cranks for one of Fordboy's customers, so Greg can perform his wizardry on them. 

So this is the first serious financial commitment to this phase of the project since acquiring the engine, and if I want to run in 2016, (I do) I need to get cracking.

After I'm done at Greg's, it's off to Wilmington for the weekend to meet up with Gregg (2 'g's).  I've been meaning to attend a meet at Wilmington since they opened, and this should be a big one. 

Weather report looks dynamite - low chance of that stuff we don't talk about, and highs in the high 60's, low 70's.

Also, I got a call from my former home town paper, the Cedar Rapids Gazette today.  I did about an hour interview, and I suggested he call Tom Donney up in Fort Dodge, Iowa to fill out the article on small bore production stuff on the salt.  I'll let you know when it posts up.

I also talked to Tom today, he's bringing Bertil Sollenskog's SAAB to Wilmington.  Gerald Davenport's bringing the Crosley out again, and I see Burton Brown's entered the Z car, so I'll have my fill of small bore, short wheelbase production based cars to last me until August.

157 entries - It's going to be busy.

I'll post up some pics on the "official" thread, when that gets set up.

Call this morning.    Will have everything ready to go.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 30, 2015, 08:35:05 AM
Sconnie Nation Heli-Coil Care package

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20004_zpss9bssiau.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20004_zpss9bssiau.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20005_zpsjhsxtqdg.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20005_zpsjhsxtqdg.jpg.html)

midget,

Here is everything you need to repair the stripped thread.   Some instructions for you, and others who have never installed a Heli-coil:

1)   Read the kit instructions . . . . .

2)   Use a lubricant for drilling and tapping.    Tap Magic for Aluminum works well, as does CRC 5-56, or WD-40 in a pinch.   DO NOT DRILL OR TAP DRY.

3)   Use the ground v-block to support the drill bit at 90 degrees to the surface.   This is essential for an effective repair.

4)   Support the tap with the v-block as well, same idea, 90 degrees to the surface.

5)   The tap in the kit is a general purpose plug tap with 3 tapered threads.   You will not be able to "bottom" tap using it.    If you need to bottom tap, you get to buy a special
      Heli-coil bottom tap or buy another std Heli-coil plug tap and carefully grind it into a bottom tap.   Do not anneal the tap while grinding it down.   Deburr it after grinding.

6)   While tapping, reverse the tap to "break the chips", often.    Disregard at your own peril . . . . .

7)   The inserts supplied are the std length.   The insert should be as long as possible for the best thread engagement.   Inserts are made in various lengths, and for this
      situation, you want thread diameter x 2, so 7/16ths diameter requires 7/8ths length.  Unsurprisingly, 7/8ths length inserts are available . . . .

8]   BEFORE inserting the repair coil, measure the depth of the hole.   On a bottom tapped hole, the insert length will be hole shoulder depth - 1/8th inch.    Top of the
      insert "tail" needs to be 1/32nd to 1/16th below the block surface.   Insert coils can be CAREFULLY shortened with a cutoff wheel if need necessary.    Carefully deburr.

9)   Breaking off and removing the "drive tang" in a blind hole is a pain in the a$$.   And just for added fun, the stainless steel inserts are NOT magnetic . . . . . .

10) Just in case the insert is too long and projects above the surface, you MIGHT get lucky and be able to "unwind" it out.    If not, just grab it with a needle nose vise-grip
      and pull it out.    Start over with a new insert, shortened a bit more . . . .

11) Yeah, the plastic insert installation tools are crappy and weak.   You need to be careful.   I don't know if the old steel installation tools are still available.    I just make
      a steel installation tool out of a grade 5 SHCS or bolt if I need one.  (SHCS = socket head cap screw, allen bolt)   A hack saw and a file will work on a grade 5 bolt.

Anybody else who has installed a lot of Heli-Coils, feel free to add your tips.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Graham in Aus on April 30, 2015, 09:12:13 AM
Hey!  :-o

I don't come on here for a couple of weeks and you drift off into Mini's!

(http://i2.photobucket.com/albums/y10/grahaminaus/Racing/50Minbrands.jpg)

That's me  (85) at Brands Hatch in 1991, that video clip was just in my 'era' !

This one Donington lifting a wheel...

(http://i2.photobucket.com/albums/y10/grahaminaus/Racing/SmDonington.jpg)

Goggles got it right though, eventually the cost of the constant bodywork rebuilds  :-P :-P was too much!!  :-D





Title: Re: Milwaukee Midget
Post by: fordboy628 on April 30, 2015, 09:19:37 AM
Hi Graham,

Ahh yes, Minis . . . .

The racecar that corners best while emulating the stance of a urinating male dog . . . . .   :roll:

 :dhorse:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2015, 09:21:47 AM
Graham, you daredevil!

Leading the pack, and lifting a leg like a bulldog peeing on a fire hydrant.

Having never owned one, I can unequivocally say they're the coolest damned car on the planet.

Closest I ever got was a '78 Ford Fiesta.  Stunningly quick and thrifty.

Mark, thanks for the tool loan.  Inserts are arriving from McMaster-Carr today, and I should be able to get this back to you next week.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 30, 2015, 09:32:08 AM
Layover angle of the "Special K" . . . . . .    maybe some sponsorship $ from Kelloggs?

midget,

Looks like 12 degrees is the standard install angle.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20007_zpspyrexrfe.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20007_zpspyrexrfe.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20008_zps3tee4lqy.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20008_zps3tee4lqy.jpg.html)

I'm actually thinking the best situation will be to install this puppy vertically, more room to fabricate headers and keep clear of the steering shaft.    The only caveat is whether straight up impacts inlet manifold/injector/air cleaner space negatively.

Probably need to do a mock up with some measurements and photos relatively soon.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2015, 09:55:49 AM

I'm actually thinking the best situation will be to install this puppy vertically, more room to fabricate headers and keep clear of the steering shaft.    The only caveat is whether straight up impacts inlet manifold/injector/air cleaner space negatively.


The other point of impact might be the bonnet.  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 30, 2015, 09:59:20 AM

I'm actually thinking the best situation will be to install this puppy vertically, more room to fabricate headers and keep clear of the steering shaft.    The only caveat is whether straight up impacts inlet manifold/injector/air cleaner space negatively.


The other point of impact might be the bonnet.  :roll:

Well, it has got to be "shorter" with the cam cover "flat" as opposed to tilted 12 degrees on the crankshaft centerline.

That's just geometry . . . . . .    :roll:
 :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2015, 10:15:46 AM
That's just geometry . . . . . .    :roll:
 :dhorse:


Slim - is there a reason this poor, dead horse is constantly getting clubbed in the nuts?

I'm starting to feel empathy for an avatar . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 30, 2015, 10:39:39 AM
If you put the engine in straight up and use a stock pan there won't be any question as to which side the oil should be scavanged from!  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on April 30, 2015, 10:51:13 AM
When doing a HeliCoil you should use a 120 degree countersink and install the insert 1/4 to 1/2 turn from flush.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 30, 2015, 02:19:15 PM
PJ:

"Balls, said the Queen.  If I had 'em I'd be King!"

Having said that I find that upon close inspection the dead horse is being clubbed on the outside of the left rear hip.  No family items are being threatened.  And anyway, the horse is/was a gelding -- nothing much remains to be clubbed.
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 30, 2015, 02:49:06 PM
PJ:

"Balls, said the Queen.  If I had 'em I'd be King!"

Having said that I find that upon close inspection the dead horse is being clubbed on the outside of the left rear hip.  No family items are being threatened.  And anyway, the horse is/was a gelding -- nothing much remains to be clubbed.

I'm innocent Slim, honest! Look back, it's Chris that's the nefarious scoundrel.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 30, 2015, 03:52:33 PM
Special 'K',  krankenshafted . . . . . .

OK.  Got my first close up inspection of this "engine of the eighties".    Interesting, to say the least.    Sorry, I did not take the time for photos.

First, and worst, observation was that ALL the rod bearing oiling is directed from cross-drilled main bearing journals #2 and #4.    This is coupled with main bearings grooved on the upper shell only, positions #2, #3, and #4 only.

Think about this, and what it really is.   Stumped?    It's the oiling setup from the #2 main to the #2/#3 rods, albeit with cross-drilling, from our favorite tractor engine, the BMC!!!!!!!    Doubled up to feed 2 sets for a total of 4 rod bearings.    Makes you wonder who designed this setup . . . . . .  and also if the racing K's in Britain are using modified oiling systems.    BTW, as an aside, this crank is heavily worn on the rod journals.    Go figure.

Well, no harm done, 'cause Chris wasn't going to be able to use it anyway, because of the stroke.

So, to paraphrase former Bears head coach Dick Jauron's 2002 Quote of the year, "It's not my build, but I'm on that build."     Given that, this is what I would do for a crank:

1]   E4340 billet crankshaft.  8 counterweights, aerodynamically shaped.   Heat treat with Ion-plasma nitride.    Dynamically balanced.

2]   Reduce stroke to 56mm.   (75mm bore = 989.6 cc's       75.5mm bore = 1002.8 cc's)

3]   Size/grind rod journals to use race quality bearings, Honda or other.

4]   Drill crank for low pressure oiling strategy, ala Nascar Chevy.   #1 main feeds #1 rod; #2 main feeds #2 rod; #3 main feeds thrust washers; #4 main feeds #3 rod; and
      #5 main feeds #4 rod.     This will require grooved bearings or grooving the stock bearings to facilitate the oil feed, as in racing 4 cylinder Fords/Cosworths.   No cross-drilling.
      edit:   Grooving the mains, (1,2,4,5) ala racing Subaru, might be the best option.

5]   Retain rear hub seal diameter and location to retain stock rear crank seal.

6]   Extend rear hub to accommodate engine adaptor plate and BMC transmission.   Dimensions/sketch to follow.

7]   Machine/grind rear hub extension to mount BMC flywheel with the std BMC bolt/dowel pattern.   3/8ths UNF threads in crank.

8]   Retain BMC pilot bushing dimensions in rear hub extension.

9]   Retain metric crank snout thread for drive cog compatibility.

x]   Possible main journal/main bearing size change, if a suitable fully grooved bearing is found.   ? ? ? ? ?

Anything else you can think of Chris?
 :cheers:
Numbbrainboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 30, 2015, 03:56:05 PM
If you put the engine in straight up and use a stock pan there won't be any question as to which side the oil should be scavanged from!  :-D :-D :-D

Pete

Kind of a plus actually.    We'll have to see if a new oil suction pipe or an external line is the best option.

Did Chris mention the stock oil pickup is plastic?   Probably an oil resistant nylon or co-polymer.    :-o
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 30, 2015, 05:55:10 PM
Well, yeah, I see -- but still, you whine ever so well. :evil:
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 30, 2015, 06:44:23 PM
Well, yeah, I see -- but still, you whine ever so well. :evil:

Thank-you!  :-D :-D :-D

Now back to the MM thread.

Pete
Title: Re: Milwaukee Midget
Post by: Interested Observer on May 01, 2015, 12:37:39 AM
Midget/Fordboy:
Ref. Reply #4988

Some of the following may be the result of misinterpretation, but anyway..

1] “Heat treat” to what condition and when in the process?  Shotpeened or rolled and undercut fillets?  Presume the nitriding is only on the journals, not fillets.  (Who wants brittle stress concentrations?)  Counterweights per eventually selected reciprocating part weights?

4]  What is the “low pressure oiling strategy”, just the flow pattern?   Presume that “grooving the mains” a la Subaru refers to grooving the main bearings, not the journals.

x]  Looking at previous photos of the girdle (page 302), it appears that the stock oil enters the mains about 120 degrees ATDC, which makes sense since at that location, the clearance between the bearing shell and the journal would be closing up, with oil immediately available going into the load carrying portion of the bearing.  Also note that the stock bottom bearing shells are NOT grooved.  This also makes sense, since a groove would significantly reduce the load capacity of the bearing.  A fully grooved bearing would be bad news for two reasons--one, less area to support the load and two, the groove provides a location for the oil that is in the close clearances between the journal and the bearing to leak out and further reduce the clearance and capacity.
       The upper halves appear to be grooved, which is probably OK due to lower loading requirements and facilitates collecting oil for feeding to the rods.
      I would think long and hard before grooving the lower bearings.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2015, 07:08:29 AM
midget,

At least high quality bearings are available for the 1.8L Rover.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Mahle%20Motorsport%20Engine%20Bearings_zpsekqgac26.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mahle%20Motorsport%20Engine%20Bearings_zpsekqgac26.jpg.html)

Now we just need to do some research to confirm the sizes are the same as the 1.4L engine.   Or if the block can be modified for these bearings . . . . . . .

Notice that the bearing arrangement is the same though, grooved bearings on the top of #2, #3, and #4 main only.

How many days until SpeedWeek 2016?
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2015, 07:41:00 AM
Midget/Fordboy:
Ref. Reply #4988

Some of the following may be the result of misinterpretation, but anyway..

1] “Heat treat” to what condition and when in the process?  Shotpeened or rolled and undercut fillets?  Presume the nitriding is only on the journals, not fillets.  (Who wants brittle stress concentrations?)  Counterweights per eventually selected reciprocating part weights?

4]  What is the “low pressure oiling strategy”, just the flow pattern?   Presume that “grooving the mains” a la Subaru refers to grooving the main bearings, not the journals.

x]  Looking at previous photos of the girdle (page 302), it appears that the stock oil enters the mains about 120 degrees ATDC, which makes sense since at that location, the clearance between the bearing shell and the journal would be closing up, with oil immediately available going into the load carrying portion of the bearing.  Also note that the stock bottom bearing shells are NOT grooved.  This also makes sense, since a groove would significantly reduce the load capacity of the bearing.  A fully grooved bearing would be bad news for two reasons--one, less area to support the load and two, the groove provides a location for the oil that is in the close clearances between the journal and the bearing to leak out and further reduce the clearance and capacity.
       The upper halves appear to be grooved, which is probably OK due to lower loading requirements and facilitates collecting oil for feeding to the rods.
      I would think long and hard before grooving the lower bearings.


IO,

I don't think there is any misinterpretation when I am not as specific as I could be.

Re:
1]    I leave the specifics of the heat treatment process to the crankshaft mfg pros.   I know just enough about material science & heat treatment to be dangerous.   Although I
       know what I want in the end product.    I also defer the design/mfg process to the pros who do it every day, as they have more experience with what can be done and
       what will work.    Greg Rodi is ex-Moldex, and he is Chris' choice.     But there is no shortage of good race crank manufacturers out there.   I think most crank mfg's
       specify a "triple heat treat", although I'm not sure of the specifics.

4]    A "straight shot" oil drilling that supplies oil to the rod bearing ~60 degrees or so BTDC.    I have seen a LOT of bearing wear with the Cosworth type rod oiling, and it
       REQUIRES high oil pressure (90+ psi) to have any chance of working.    I'm also wanting to have full oil flow and pressure available to the rod bearings, all through the
       cycle, not just every 180 degrees.    This "straight shot" permits lower oil pressure while preserving bearing life.   The lower oil pressure can gain a bhp or 2 in an engine
       of this size/output, and as usual, we are looking to extract every bhp possible.

Check out this photo of a racing Subaru billet from Marine Crankshaft.   It has grooved mains for oiling feed.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Subaru%20billet%20crank_zpsdg9umsxm.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Subaru%20billet%20crank_zpsdg9umsxm.jpg.html)

I too, would prefer to use full bearings for the lower shells, for the reasons you state, though I realize that grooved mains will also reduce the load carrying capacity as well.  What we need is some feedback from guys racing K series engines using the stock style oiling.    I'd bet good money that they are not as happy with their bearing wear as 4 cylinder Ford racers or even BMC 4 racers.    I'm not keen on using the stock bearing as they are a "stock" quality bearing.   I'd prefer to upgrade to the Mahle/Vandervell VP-2 material, as used in racing Fords/BMCs/Cosworths.    It is a proven material for racing.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2015, 07:55:28 AM
Chris,

With good bearings available in the Rover size, using Honda size bearings may be unnecessary.

You need to contact Dave Andrews in the UK about the racing K series he has been doing about bearing wear/issues for advice/feedback.   He may also have the answer to the questions about bearing sizes between the various displacements of the K.

While I'm at it, any of you guys reading this have any K experience or know anybody Chris can contact? ? ? ?
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on May 01, 2015, 08:22:31 AM
PJ:

"Balls, said the Queen.  If I had 'em I'd be King!"

Having said that I find that upon close inspection the dead horse is being clubbed on the outside of the left rear hip.  No family items are being threatened.  And anyway, the horse is/was a gelding -- nothing much remains to be clubbed.
That's pretty good, Slim. But, that ain't the way I hear'd it.
"Balls, said the Queen. If I had to (two) I'd be King!"   :wink: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2015, 12:30:20 PM
midget,

Well, just like living in cheddarland, there is good news and some bad news.    I'll start with the good news . . . . .

After some research I have confirmed that the 1.4L Rover K and the 1.8L Rover K use the same main bearings.   So, quality race bearings are available for the mains.   :-D

Rod bearings are different between the 2 engine types however.   So the search goes on for a race quality rod bearing . . . . .   :cry:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on May 01, 2015, 02:56:52 PM
midget,

Well, just like living in cheddarland, there is good news and some bad news.    I'll start with the good news . . . . .

After some research I have confirmed that the 1.4L Rover K and the 1.8L Rover K use the same main bearings.   So, quality race bearings are available for the mains.   :-D

Rod bearings are different between the 2 engine types however.   So the search goes on for a race quality rod bearing . . . . .   :cry:
 :cheers:
Fordboy
What is the stock rod pin diameter? I was rooting around looking and ran across someone selling a crank and it had 48mm=1.8897"="Honda" size. If you want smaller there is the "IRL" ( and Nascar) 1.850".
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2015, 04:30:47 PM
midget,

Well, just like living in cheddarland, there is good news and some bad news.    I'll start with the good news . . . . .

After some research I have confirmed that the 1.4L Rover K and the 1.8L Rover K use the same main bearings.   So, quality race bearings are available for the mains.   :-D

Rod bearings are different between the 2 engine types however.   So the search goes on for a race quality rod bearing . . . . .   :cry:
 :cheers:
Fordboy
What is the stock rod pin diameter? I was rooting around looking and ran across someone selling a crank and it had 48mm=1.8897"="Honda" size. If you want smaller there is the "IRL" ( and Nascar) 1.850".

1.4L  Stock rod journal diameter:     1.6930"  (43mm)
1.8L  Stock rod journal diameter:     1.8897"  (48mm)
Both Stock main journal diameter:   1.8897"  (48mm)

Big rod journal on the 1.8L for crank stiffness? ?

The 1.4L journal diameters seem about right for a 10,000 rpm motorcycle engine . . . . .   :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2015, 04:42:16 PM
MILESTONE ALERT! ! ! ! !


This project started in 2008 if you can believe we wasted that much time on this poor bastard.  :evil:


5000 replies! !   :-o

Just imagine what we all could have done with that time . . . . . .  if we had spent it, productively . . . . .  say, testing . . . . .  beer!

(Jeez, I wonder how many have been my useless ramblings . . . . . . . .)

 :cheers: :dhorse: :cheers:
I'llshutupnowboy
Title: Re: Milwaukee Midget
Post by: wisdonm on May 01, 2015, 04:51:11 PM
I drank to that.  :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on May 01, 2015, 05:47:29 PM
midget,

Well, just like living in cheddarland, there is good news and some bad news.    I'll start with the good news . . . . .

After some research I have confirmed that the 1.4L Rover K and the 1.8L Rover K use the same main bearings.   So, quality race bearings are available for the mains.   :-D

Rod bearings are different between the 2 engine types however.   So the search goes on for a race quality rod bearing . . . . .   :cry:
 :cheers:
Fordboy
What is the stock rod pin diameter? I was rooting around looking and ran across someone selling a crank and it had 48mm=1.8897"="Honda" size. If you want smaller there is the "IRL" ( and Nascar) 1.850".

1.4L  Stock rod journal diameter:     1.6930"  (43mm)
1.8L  Stock rod journal diameter:     1.8897"  (48mm)
Both Stock main journal diameter:   1.8897"  (48mm)

Big rod journal on the 1.8L for crank stiffness? ?

The 1.4L journal diameters seem about right for a 10,000 rpm motorcycle engine . . . . .   :roll:
 :cheers:
Fordboy
But now you are destroking it a fair amount so there should be pretty good overlap, helping stiffness n'est-ce pas? So you can go the larger route, more stiffness etc with stock 1.8 bearings, or start cutting down to IRL/Nascar sizes or less depending on availability and perhaps more important, a rod with journal size and length that fits without being a totally custom (presumably more expensive) piece.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 02, 2015, 01:24:22 AM
re: mains grooving- an awful lot of larger performance engines are served very well by 3/4 groove main bearings. Any off-the-shelf 3/4 groove for your miniature mains?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 02, 2015, 06:38:59 AM
re: mains grooving- an awful lot of larger performance engines are served very well by 3/4 groove main bearings. Any off-the-shelf 3/4 groove for your miniature mains?

I think that the problem can be solved by running the grooved upper bearing shells on all 5 mains, (ala Chevy, Ford, etc NASCAR engines), coupled with drilling the crank for rod journal oil feed from both adjacent main journals.   Some BMWs and Alfas are drilled this way.    This gives nearly full 360 degree oil flow to the rods, and retains an ungrooved lower main bearing for better load carrying capability.

Probably still able to run "lower" oil pressure with that setup.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 02, 2015, 06:57:02 AM

But now you are destroking it a fair amount so there should be pretty good overlap, helping stiffness n'est-ce pas? So you can go the larger route, more stiffness etc with stock 1.8 bearings, or start cutting down to IRL/Nascar sizes or less depending on availability and perhaps more important, a rod with journal size and length that fits without being a totally custom (presumably more expensive) piece.


Oui.   With a 56mm stroke, (28mm offset), a 48mm main journal diameter and a 43mm rod journal diameter, that gives 17.5mm (.689") of overlap between the two radii.  With a 48mm rod journal of the 1.8L permutation, (and the race quality bearing available for it) the overlap would be 20mm (.787").

As the Aussies would say: "a stiffy" . . . . . .    :roll:

Chris is still weighing options for con rods, so the rod journal diameter is for now undecided.   Probably won't go larger than 48mm though.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 02, 2015, 07:41:35 AM
Deck Height Measurement

midget,

OK, here are the actual measurements.    The nominal listed deck height dimension you supplied was 201mm.

Main housing bore diameter = 2.031"   (avg. spec.)
Main housing bore / 2          = 1.0155"

Front of block measurement:   7.459"  (-.531" dia ball) + 1.0155"  =  7.9435"  (201.76mm)
Rear of block measurement:    7.456"  (-.531" dia ball) + 1.0155"  =  7.9405"  (201.69mm)

So for design and machining purposes finished deck height is going to be 201.50mm (7.933").

This allows a slight amount to be surfaced off the block to "square" it up, unless the block needs to be align honed.   If that is the case we may need to reduce that deck height dimension by a small amount, say an additional .005"/.010"  (.127mm/.254mm)

This is about the point where dimensions can start to be "fixed" and the "build geometry" locked in, so parts can start to be ordered.   Uhh oh!!   :roll:

Oboy!! Oboy!! Oboy!!
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on May 02, 2015, 08:41:13 AM


I think that the problem can be solved by running the grooved upper bearing shells on all 5 mains, (ala Chevy, Ford, etc NASCAR engines), coupled with drilling the crank for rod journal oil feed from both adjacent main journals.   Some BMWs and Alfas are drilled this way.    This gives nearly full 360 degree oil flow to the rods, and retains an ungrooved lower main bearing for better load carrying capability.

Probably still able to run "lower" oil pressure with that setup.
 :cheers:
Fordboy
[/quote]
My crank (Moldex) is drilled this way ("BMW") with feeds from each main. It has spent much of its life above 9500, with excursions well above that with no rod or main bearing issues (when it has oil pressure- have had pump failure twice in which case it toasted the rods but not the mains, never to the point of hurting the crank. The pump failures were not the fault of the pump but mine- piece of valve spring went through it once and the mandrel broke once due to machining issues, now fixed) On my engine had to slow the pump down to keep oil pressure at reasonable levels but still fairly high.  Usually I reuse the bearings on tear down, these two episodes excepted. The stock bearings (Clevite "P" series) are grooved uppers. The have additional drillings placed in the bearing and grooves in the main bearing saddle under the bearing to ensure full flow to the rods. I can supply photos and a reference to that if anyone wants.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2015, 08:04:52 AM
Krankenshafted, zwei . . . . .

midget,

The total overall length of the new de-stroked billet crank for the Rover/BMC mating is:

Std Rover crank length + Rover crank/block offset + 1/2" thick adaptor plate + BMC crank hub height

              "                   +           .148" avg.           +             .500"                +        .985" avg.

            "                +          1.633"  +.000"/-.015"

This dimension, plus whatever Greg needs extra for roughing out, added to the stock overall length, adds up to the overall length of the material required.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2015, 08:26:29 AM
Deck Height Measurement

midget,

OK, here are the actual measurements.    The nominal listed deck height dimension you supplied was 201mm.

Main housing bore diameter = 2.031"   (avg. spec.)
Main housing bore / 2          = 1.0155"

Front of block measurement:   7.459"  (-.531" dia ball) + 1.0155"  =  7.9435"  (201.76mm)
Rear of block measurement:    7.456"  (-.531" dia ball) + 1.0155"  =  7.9405"  (201.69mm)

So for design and machining purposes finished deck height is going to be 201.50mm (7.933").

This allows a slight amount to be surfaced off the block to "square" it up, unless the block needs to be align honed.   If that is the case we may need to reduce that deck height dimension by a small amount, say an additional .005"/.010"  (.127mm/.254mm)

This is about the point where dimensions can start to be "fixed" and the "build geometry" locked in, so parts can start to be ordered.   Uhh oh!!   :roll:

Oboy!! Oboy!! Oboy!!
 :cheers:
Fordboy

midget,

The next step in the design/layout process is to "fix" the final block deck height at a dimension.    This is dependent on whether the block needs to be align honed.    I'm going to take a wild guess here and say YES.   I think it is prudent to reduce the "design deck dimension" to 7.921" (201.2mm)   That would allow for .010" "crank drop" during align hone and allow ~.010" to be decked off the top off the block for "clean up".

Or, could just reduce the block to 201.0mm if you want to keep it in "even" metric dimensions.     Your call.     I don't think .020" matters much here as a rod C/C length .020" shorter isn't going to do sh!!.

Also: This will mean machining to tops of the existing (or new) cylinder liners for the right deck height.    Just want to be aware of this and not get carried away . . . . .  because your lathe at work won't cut it for this machining operation.   :evil:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2015, 08:54:33 AM
midget,

Prior to align honing, need to know if new notches are needed to fit different upper bearings on #1 & #5.

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2015, 08:59:16 AM
midget,

Block housing bore dimensions:   2.0307" - 2.0315"

Does Mel have a mandrel for this diameter?

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 04, 2015, 09:21:21 AM
midget,

Need to start thinking about rod bearings and rod journal sizes.

Mahle has bearings for Rover 1.8L in racing VP2 material, but not for Rover 1.4L

How's this for irony?   Mahle has VP2 bearings for BMC 'A' series journals (1.750" diameter).   Falls between 1.4L and 1.8L Rover for size, so a possiblility, and we know they work . . . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2015, 12:55:30 PM
Fordboy -

Next time you're out in the garage, could you take an overall thickness measurement of the head?  I'm trying to hunt down the spec for that.

Thanks for your industrious labor on this!

Chris

Found it - 118.75 mm minimum head height.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 05, 2015, 05:36:52 PM
Taken from www.mgfcar.de/hgf/   bulletin:

The K-Series Engine head gasket failure.

Most important prevention terms against the so called HGF:

- Check before you order any coolant system works whether your workshop knows what to notice immediately. Coolant Bleed Instructions

- Take care on the coolant level in the expansion tank, special after all works at the coolant system
 (- Retrofit the 2005 introduced coolant level sensor and new expansion bottle)

- Never run the cold engine above 3000 revs until you have got 90° Oil Temperature on the dial

- Take care on the coolant cap condition, but don't over tighten the cap

- Never fill the expansion tank above 1 cm over the seam lead

- Never park the car just with a hot engine after a hot ride but let it cool down to 100° Oil temperature before you shut down the engine.

- old MGF 120bhp with plastic manifold must get in the green colored inlet manifold gasket to prevent the engine from coolant loss.

- Take care on the regular change sequence for cam belt AND the cam belt tensioner (60k miles or 5 years, whatever happens first)

- MGF until MGTF only, upgrade the under bonnet fuses for the radiator fan and A/C fan (if installed) ). (15Amp to 20Amp)

- MGF /TF before VIN 4D632424, get the new design coolant header tank with sensor to your coolant system

- MGF / TF before VIN 4D620xx get in the pressure relief thermostat (PRT) see alternative at Dave M. or here
- and if it has happened, get in the new design MLS head gasket with additional black shim and new oil rail
- check whether the cylinder liners have the correct proud of approx +0.1 mm each   ~.004"   F/B

Words for the wise . . . . .  as the current cylinders have nowhere near this amount of projection . . . . .

I'm going to design a positive recirculation/bleed cooling system so these issues are corrected when the engine is installed in the Milwaukee Midget . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stan Back on May 05, 2015, 09:35:06 PM
As a stocker, it sounds like a real reliable piece of shitt.

I always wish you two the best.  You may need more than ever for this stack of pancakes.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2015, 12:24:49 AM
As a stocker, it sounds like a real reliable piece of shitt.

I always wish you two the best.  You may need more than ever for this stack of pancakes.

Stan, I know you want to keep that grumpy face for the rest of the world, but we all know you're actually a sweetheart.

Here's the deal on the K.

When Nanjing took over the assets of MG, they immediately went to work on the K series engine.  There was enough "right' about it that they didn't deem a "clean sheet" strategy necessary to correct the problems.

Nanjing gave the engineers at MG in Longbridge a budget - something they rarely saw out of Rover - and they made changes to the oil rail and the head gasket, and while they were at it, they set it up for a knock sensor to meet European emissions standards, and rechristened it the "N" series.

All critical replacement parts reengineered by MG will fit the K. 

How reliable are they in racing applications?

Last year, MG took the British Touring Car Championship manufacturers championship, beating Honda, Vauxhall, BMW, Ford, Audi and Mercedes.

If I learned nothing else working on the A-Series, it was that careful consideration of each and every component - from beginning to end - is key to making a combination work well and work reliably.  I owe Mark a lot for guiding me down that path, and the lessons weren't wasted on me.  I'm going into this build wiser and more patiently than I did with the A.

And we're moving forward.

Friday, I stopped in Plymouth, Michigan, and dropped off the K crank for Greg Rody to use as a mock-up for the 1 liter.

He ordered the steel yesterday.

We're reloading.

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on May 06, 2015, 01:27:52 AM

Stan, I know you want to keep that grumpy face for the rest of the world, but we all know you're actually a sweetheart.


Chris, you were probably too busy getting inspected, but I'm sure I saw a smile on his face while he was discussing roadsters after I introduced him to Marty Strode, who was sitting just east of the Midget in the casino parking lot.

Or maybe it was the beer you gave him.   :cheers:

Mike

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2015, 09:55:17 AM
Okay, I've been doing some rod shopping.  I always like to check eBay, because every now and then, you stumble across a deal.

Looking for Audi Quattro rods - a possibility for the combination - but when I saw this in his ad, I crossed the dealer off of the list . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/pic_bwc1_zpsi8yngt4q.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/pic_bwc1_zpsi8yngt4q.jpg.html)

http://stores.ebay.com/MaXpeedingRods-com?_trksid=p2047675.l2563



Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2015, 10:25:04 AM
As a stocker, it sounds like a real reliable piece of shitt.

I always wish you two the best.  You may need more than ever for this stack of pancakes.

Well, it's a unique piece of construction, that's for sure.    But as I said, I dunno, maybe 250 pages ago, every engine has something that needs extra attention paid to it, even purpose designed race engines.

There are a lot of motorcycle engines out there that use a "sandwich" type construction.    Properly built up and maintained, they are reasonably reliable.    That is all anybody can ask for.


Stan, I know you want to keep that grumpy face for the rest of the world, but we all know you're actually a sweetheart.

Here's the deal on the K.

When Nanjing took over the assets of MG, they immediately went to work on the K series engine.  There was enough "right' about it that they didn't deem a "clean sheet" strategy necessary to correct the problems.

Nanjing gave the engineers at MG in Longbridge a budget - something they rarely saw out of Rover - and they made changes to the oil rail and the head gasket, and while they were at it, they set it up for a knock sensor to meet European emissions standards, and rechristened it the "N" series.

All critical replacement parts reengineered by MG will fit the K. 

How reliable are they in racing applications?

Last year, MG took the British Touring Car Championship manufacturers championship, beating Honda, Vauxhall, BMW, Ford, Audi and Mercedes.

If I learned nothing else working on the A-Series, it was that careful consideration of each and every component - from beginning to end - is key to making a combination work well and work reliably.  I owe Mark a lot for guiding me down that path, and the lessons weren't wasted on me.  I'm going into this build wiser and more patiently than I did with the A.

And we're moving forward.

Friday, I stopped in Plymouth, Michigan, and dropped off the K crank for Greg Rody to use as a mock-up for the 1 liter.

He ordered the steel yesterday.

We're reloading.

Thanks for the kind words Chris.     But I can't teach anybody anything, the pupil needs to "want to learn".
 
I've been around racing a looong time, and have machined/built/designed/tested hundreds of race engines.     I've learned a bit on each one, and from every engine family I've added to my "Curriculum Vitae".     So I'd like to think that my years of experience and insight add something tangible into this "engine equation".

And the real trick is:   To accomplish "development" from sound engineering and testing, rather than from trial and error.    Don't get me wrong, both ways work.    Method one is usually takes a bit longer but ends up cheaper, in the long run.    And method two make be quicker initially, but the broken parts and mistakes typically set the program back.   And I think I've mentioned once or twice that I prefer sensible choices driven by data, rather than crossing my fingers and hoping for the best.    I just don't have that kind of time for that development method anymore.    I think we can achieve the bhp goal for the Milwaukee Midget, Ver 3.0, in a reasonable time frame and at a reasonable cost.    The "Trick" is to: "Stop doing Stupid Sh**".     I think we can do that.

The Rover is going to be my last "big project".    I turn 65 next year, and after Speed Week 2016 or World of Speed 2016, I'm going to fade out onto a trout stream or bass lake somewhere and just fly fish until . . . . . whatever comes next . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2015, 10:34:10 AM
Fordboy -

Next time you're out in the garage, could you take an overall thickness measurement of the head?  I'm trying to hunt down the spec for that.

Thanks for your industrious labor on this!

Chris

Found it - 118.75 mm minimum head height.

midget,

Average cylinder head overall thickness is 4.672"   (118.67mm) right now.

I'm uncertain if the head has been milled before, although one would presume so based on the measurements.    And it appears it requires a skim to "flatten it out" again.

Are you certain about the 118.75mm?
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2015, 11:01:20 AM


I'm uncertain if the head has been milled before, although one would presume so based on the measurements.    And it appears it requires a skim to "flatten it out" again.

Are you certain about the 118.75mm?
 :cheers:
Fordboy

Second hand info from a forum quoting the factory manual - but seeing as this one had been apart before, the "head saver" shim was likely utilized.

I'm not too worried about it.

http://www.the75andztclub.co.uk/forum/showthread.php?t=97287&page=3
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2015, 04:53:04 PM
Rover Cylinder Head, first look . . . .

midget,

I did a measurement of combustion chamber volume just to be able to plug some early numbers in.    A couple of things became apparent:

A)   The spark plug recesses are too small for regular 3/4" reach regular plugs.   This bad boy requires 'C' series "peanut plugs" with a 5/8" hex body, so C55 or C57 or
      the equivalent is going to be the plug of choice.    Regular 13/16" plugs and sockets will not fit.

2)   Measured with a C55 and the stock valves (intakes have some dish) the chamber volume is a whoppin' 29.5cc's   :roll:

d)   At a target static compression ratio of 13.5/1 that requires a combustion volume of:   cylinder cc's/(target C/R -1)   so,   250cc's/12.5 = 20cc's         YIPES!!  
      The piston dome volume will need to be +9.5cc's + head gasket volume of (?) + crevice volume of (?) - any skim volume (?) - any volume gained from flat int valves (?)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20034_zpsld1cvtzk.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20034_zpsld1cvtzk.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20035_zpsmfcgpqka.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20035_zpsmfcgpqka.jpg.html)

Just checked cyl #3.   No point in checking the others yet.

You will need to consult your piston mfg about the maximum dome volume they can build onto the top of a 75.5mm slug.

I'm going to plug some numbers into my copy of Compression Ratio Calculator to generate some precise data in the next day or so.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2015, 05:00:22 PM
DUH!!   :?    The above does not take in to consideration any cc gain from seat grinding/cutting, etc . . . . . .

I'm just going to start drinkin' early today . . . . . .
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 06, 2015, 05:17:39 PM
midget,

I was talking to T & T, and they do NOT have an align hone mandrel in the size to fit the Rover.

Hope Mel does.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2015, 09:43:38 PM
Well - it's a start - time to get out the cheese grater.

I've got an e-mail in to John Noonan about a Wossner piston number listed in their European catalog.

The Wossner piece provides an "advertised" CR of 12.5:1 with a 349 cc volume per cylinder.

A crude calculation, not taking into account the gap above the ring to the deck - and quite honestly, not knowing if the advertised CR includes that, either - and assuming the top of the piston not including the bump is flush with the deck, the intrusion of the Wossner piston to create the 12.5 CR is about 6 cc.

With this piston face, it looks like we'll need to find another 8 cc to make 13.5 work with a 1 liter - all else being equal.

It's going to be busy in THIS head around TDC . . .  :roll:

Oh, yeah - and the valves aren't vertical this time . . .

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 07, 2015, 03:19:44 PM
Quick Pom Rod update - the threads are repaired in the block and the heads are back on, torqued into place.

Also, Terry suggested I double check the cam timing - and yes, Terry, you were right.

Mark, the oil pan bolts went into the mail this morning, and I'll get your Helicoil kit back to you next week.

      "Block housing bore dimensions:   2.0307" - 2.0315"

           Does Mel have a mandrel for this diameter?"


Why yes, he does!



Title: Re: Milwaukee Midget
Post by: fordboy628 on May 07, 2015, 04:09:16 PM

"Block housing bore dimensions:   2.0307" - 2.0315"

Does Mel have a mandrel for this diameter?"


Why yes, he does!


OK!!

I suggest milling the girdle, NOT the block, to close up the clearances.    That will "drop" the crank less.

Probably want to check this first, before doing it, but uhhh, no crank to spin . . . . . . :cry:    No sense in paying for machine work that is not needed . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 07, 2015, 09:37:32 PM

Probably want to check this first, before doing it, but uhhh, no crank to spin . . . . . . :cry:    No sense in paying for machine work that is

Okay, that raises a question.

Should I be looking to acquire the new oil rail and ARP studs first, or will there be sufficient clamp with the old long-bolts and ladder to perform the operation?

And I expect the answer to be the one that requires the earlier cash outlay . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2015, 06:51:22 AM

Probably want to check this first, before doing it, but uhhh, no crank to spin . . . . . . :cry:    No sense in paying for machine work that is

Okay, that raises a question.

Should I be looking to acquire the new oil rail and ARP studs first, or will there be sufficient clamp with the old long-bolts and ladder to perform the operation?

And I expect the answer to be the one that requires the earlier cash outlay . . .

Uhhhmm,

I'm writing this off to Keith Richards like confusion, induced by rock band practice . . . . . . . .   :roll:

Keep practicing that riff from "Satisfaction" until you can play it while even in a "zen-like" trance, the answer will come to you.

And if that doesn't work, have your Snap-On-Tools buddy/drummer assist you by repeatedly clonking you in the noggin with a cowbell, until a vision of the answer is apparent.

This procedure may need to be performed on Holy Hill near the Shrine.    No shame in asking for Divine intervention if that is what is required at this point . . . . . . . .
 :cheers:
Justtryin'tahelpboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2015, 07:19:08 AM

A crude calculation, not taking into account the gap above the ring to the deck - and quite honestly, not knowing if the advertised CR includes that, either - and assuming the top of the piston not including the bump is flush with the deck, the intrusion of the Wossner piston to create the 12.5 CR is about 6 cc.


Wossner should be able to provide this information, AND whether the dome volume can be increased using their forging.

And additionally, they should also be able to provide this information:

A)    Max wrist pin dia the forging can accommodate.
2)    Max/min compression height the forging can accommodate.
d)    Max space allowable under the dome, to allow a "bushed" rod, to facilitate using a smaller diameter wrist pin.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2015, 08:47:53 AM

The Wossner piece provides an "advertised" CR of 12.5:1 with a 349 cc volume per cylinder.

A crude calculation, not taking into account the gap above the ring to the deck - and quite honestly, not knowing if the advertised CR includes that, either - and assuming the top of the piston not including the bump is flush with the deck, the intrusion of the Wossner piston to create the 12.5 CR is about 6 cc.

With this piston face, it looks like we'll need to find another 8 cc to make 13.5 work with a 1 liter - all else being equal.


From the Wossner website:
http://www.wossnerpistons.com/products/product-details/id/WOS-9221D050/name/wossner-piston-mg-zr-1-4ltr-16v-75-5-mm-bore

Product Detail

MG / Rover ZR 1.4Ltr. 16V / Metro, 100, 200, 25, 400, 45, Streetwise 1.4Ltr. 16V
Part Number 9221D050
Bore Size 75.5 mm
Clearance 0.07 mm
Compression Height  
Compression Ratio 12.5:1
Cylinder No. 4 Cyl./Kit
Displacement 1395 cc
Dome Volume 10.7 cm³
Engine Code 14K4F
Piston Weight 218 g
Stroke 79 mm
Valves/Cylinder 4
Gasket P/N  
Lock P/N CW18
Pin P/N WP031
Ring Set P/N 755XDS
Rod P/N

All three bore sizes cataloged, 75.0mm, 75.5mm, and 76.0mm, all have 10.7cc's listed as their dome volume.
Would have been nice if they would have listed compression height and pin diameter . . . . . . .   :-(

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 08, 2015, 09:04:37 AM

Should I be looking to acquire the new oil rail and ARP studs first, or will there be sufficient clamp with the old long-bolts and ladder to perform the operation?

And I expect the answer to be the one that requires the earlier cash outlay . . .

Uhhhmm,

I'm writing this off to Keith Richards like confusion, induced by rock band practice . . . . . . . .   :roll:

Keep practicing that riff from "Satisfaction" until you can play it while even in a "zen-like" trance, the answer will come to you.


So waiting for that royalty check is not an option . . . got it.
Title: Re: Milwaukee Midget
Post by: Stainless1 on May 08, 2015, 09:31:02 AM
I trust you have been in contact with John Noonan on the pistons.   :cheers:
He is LSR friendly and can get any piston combo you want made.  There is a Wossner sticker on the lakester.  True customs take a little longer than going to the website and ordering... drawing and customer approval takes time. 
Give him a call and let him know what you are thinking (714) 369-8879 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 08, 2015, 09:39:34 AM
Yep, John is who I dropped the e-mail to, but I'll follow through with the phone call.  They don't list the part we're looking at in the US catalog, but it's available in Great Britain, and hopefully can be a starting point.

Bob, I've been meaning to contact you as well, regarding some motorcycle throttle bodies to size up and flow.

Geez - the list of sh!t2git is getting enormous.
Title: Re: Milwaukee Midget
Post by: Stainless1 on May 08, 2015, 10:14:48 AM
I recently worked on BJ Burkdoll's truck, we used my 1 liter with his head because the later model 1000 TB spacing was different and we did not want to rebuild the plenum to fit the older style head.  The newer TBs come in pairs and are larger than the older 1 liter and Busa TB specs I sent you back in Oct.  It is that larger less restriction TB that gave the newer engine more HP.  They also had 2 injectors per TB, upper and lower, smaller flow than the singles, but 2 of them so more control down low with more available fuel on top for his blown application.   
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2015, 11:24:26 AM
I recently worked on BJ Burkdoll's truck, we used my 1 liter with his head because the later model 1000 TB spacing was different and we did not want to rebuild the plenum to fit the older style head.  The newer TBs come in pairs and are larger than the older 1 liter and Busa TB specs I sent you back in Oct.  It is that larger less restriction TB that gave the newer engine more HP.  They also had 2 injectors per TB, upper and lower, smaller flow than the singles, but 2 of them so more control down low with more available fuel on top for his blown application.   
 :cheers:

Stainless, midget,

Inlet port centerline spacing between ports:   88mm   -   3.464"  for each pair.

Ie:
1-2     88mm
1-3   176mm,    2-3 88mm
1-4   264mm,    3-4 88mm

I'm thinking the centerline spacing on a bike engine would be more compressed, narrower.     Is that correct?    Can't imagine the spacing would be the same as a Rover . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2015, 02:54:42 PM
midget,

Inlet port centerline spacing between ports:   88mm   -   3.464"  for each pair.

Ie:
1-2     88mm
1-3   176mm,    2-3 88mm
1-4   264mm,    3-4 88mm

I'm thinking the centerline spacing on a bike engine would be more compressed, narrower.     Is that correct?    Can't imagine the spacing would be the same as a Rover . . . .
 :cheers:
Fordboy

midget,

Inlet port centerline spacing between ports:   88mm   -   3.464"  for each pair.
Intake port diameter  33.7mm/33.8mm

Exhaust port centerline spacing between ports:   88mm   -   3.464"  for each pair.
Exhaust port diameter  32.9mm/33.1mm

I'm going to go out on a limb here and speculate that the cylinder bore spacing for K series engines is:  88mm,   Just a WAG on my part . . . . . :roll:
 :cheers:
Metricboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on May 08, 2015, 09:06:34 PM
Yep the old ones were even at 80mm the newer ones were 80 between the center 2 and narrower between the outside pairs.   :|
I see a custom manifold in your future, you could make the newer style look like webers.
  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 08, 2015, 09:49:32 PM
Yep the old ones were even at 80mm the newer ones were 80 between the center 2 and narrower between the outside pairs.   :|
I see a custom manifold in your future, you could make the newer style look like webers.
  :cheers:

Yeah, I was figuring the manifold and header to be custom items.    I just want a "straight shot" at the cylinder head from the injector/throttle body.    Since the Jade "Grenade" is being pensioned off, why compromise?

There are some Jenvey and QED throttle bodies available in the UK, but I think they are sized for 1.6L and larger engines at 42mm choke size.

We need to look at the stock manifold and fuel rail objectively and peruse a moment of clarity . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 08, 2015, 10:54:24 PM
I've got a call into Wayno on the intake. 

I did some sand casting of aluminum in high school, and I'm thinking I can still make a mold.  There's a small specialty foundry on S 2nd street that does some one-off things for the Harley guys. 

Fabbing up a welded piece is an option.

In fact, a heat resistant plastic unit might be an option as well.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 09, 2015, 01:23:16 AM
... a heat resistant plastic unit...
But would it hold up when you throw in some NITRO? :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2015, 08:25:00 AM
... a heat resistant plastic unit...
But would it hold up when you throw in some NITRO? :evil:

I'm thinking . . . . . .  probably not!!    :-D

In fact, I'm thinking that the "sandwich construction" of this little jewel would too easily permit "drivin' over the crank", ala Wild Willie Borsch.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 09, 2015, 08:29:06 AM
I've got a call into Wayno on the intake. 

I did some sand casting of aluminum in high school, and I'm thinking I can still make a mold.  There's a small specialty foundry on S 2nd street that does some one-off things for the Harley guys. 

Fabbing up a welded piece is an option.

In fact, a heat resistant plastic unit might be an option as well.

midget,

Copied you in on an inquiry to Jenvey Dynamics.   Since most of their stuff is for larger displacement K16 engines, I'm not optimistic that they have anything suitable for a 1.0L engine.    We will see what they reply.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 09, 2015, 06:18:29 PM
I'm wondering if a BMW K1200T set up might not be a good starting point.

Looks to be 4 individual bodies held together with an easily refabricatable set of steel frames.

34 mm - that sounds about right for a 9500 upper limit
Title: Re: Milwaukee Midget
Post by: RichFox on May 09, 2015, 06:43:18 PM
I have a set of four Honda throttle bodies. About 1.6 at the head. Yours for the taking if you want them. Actually these are Suzuki parts, but I don't have them anymore. That is to say. These are the Suzuki bodies that I used on my Plymouth. To give you an idea of how I mounted them. The Honda parts are very much the same.
Title: Re: Milwaukee Midget
Post by: tauruck on May 09, 2015, 09:48:36 PM
I've got a call into Wayno on the intake. 

I did some sand casting of aluminum in high school, and I'm thinking I can still make a mold.  There's a small specialty foundry on S 2nd street that does some one-off things for the Harley guys. 

Fabbing up a welded piece is an option.

In fact, a heat resistant plastic unit might be an option as well.

Heat resistant?. I use a resin that can handle 180*C and is highly resistant to volatile chemicals.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 10, 2015, 07:33:37 AM
I've got a call into Wayno on the intake.  

I did some sand casting of aluminum in high school, and I'm thinking I can still make a mold.  There's a small specialty foundry on S 2nd street that does some one-off things for the Harley guys.  

Fabbing up a welded piece is an option.

In fact, a heat resistant plastic unit might be an option as well.

midget,

Copied you in on an inquiry to Jenvey Dynamics.   Since most of their stuff is for larger displacement K16 engines, I'm not optimistic that they have anything suitable for a 1.0L engine.    We will see what they reply.

 :cheers:
Fordboy

With an ~ 34mm diameter intake port at the head face, I would start with a 40mm/38mm throttle plate, depending on the length of the manifold.   The smallest t/b Jenvey lists for the application is a 42mm.    We are getting too far ahead here, let me get flow numbers for the head first.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: RichFox on May 10, 2015, 10:35:25 AM
I don't normally do MMs. But I think the Honda parts are 40mm.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on May 10, 2015, 11:21:34 AM
Rich, for quick measurements a mm is about .040" (.03937). Simple math will get you through.  :wink: Wayno
Title: Re: Milwaukee Midget
Post by: RichFox on May 10, 2015, 11:57:39 AM
Well that comes to 1.574 inch = 40mm. I measured the Honda parts at 1.612 at the head. But the throttle plate is to far in for me to check. I don't know anything about what makes good EFI throttles. These might be alright. But I know you guys are looking for something better that just alright. Even if they are free. These are cast in pairs on a 1.572 inch bore center.
Title: Re: Milwaukee Midget
Post by: RichFox on May 10, 2015, 04:34:31 PM
Bore centers are 3.160 or so on the Honda parts. My mistake.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2015, 05:31:46 PM
Rich, I appreciate the offer.

Seeing as we're looking at 88 mm spacing, and looking to do a straight shot into the port, my investigation is into motorcycle TBs that are individually made, and preferably not cast in pairs.

What I think I'm going to do is take an afternoon off and spend some time at Milwaukee Cycle - http://milwaukeecycle.com/ .  They've come through for me back when I owned bikes, and even came up with an auxiliary radiator for the Grenade.  They've got yards of shelves with every type of used motorcycle part imaginable, including TBs. 

What I like about the BMW setup is that all we'd have to do to get proper spacing would be to build two angle iron brackets, a fuel rail and come up with a linkage.

I'm not sure, but I'd bet they're Bosch pieces.

I'm not ruling out an off-the-shelf kit like the Jenevys, but once we know the flow demand, my thinking is that the adaptations we'd need to make it do what we need it to do are likely going to be sorted out easier with parts we can quickly access in the US through APE rather than a specialty company in Europe.
Title: Re: Milwaukee Midget
Post by: Interested Observer on May 10, 2015, 05:40:11 PM
Midget/Fordboy,
Just to satisfy my curiosity I finally assembled some information and comparisons of the through-bolt loadings and stresses.  This is on the attached pdf, along with a copy of the ARP stud drawing, in case you don’t already have it.
From the results, it seems there are some conclusions to be drawn.
The 90 x 90 degree make-up rotation spec is most likely bogus.
The Rover upgrade to 10.9 material and 180 x 135 degree rotation makes sense, since that puts it right in the region of the yield strength of the material--not that some yielding is unacceptable.  Clearly, the previous 9.8 spec material probably was, as is roundly noted in various places, loaded into its yield range.
The made-up bolt load appears to be plenty to contain the gas pressures--didn’t bother to estimate bottom end loading.
The ARP 50 lb-ft torque puts it right in alignment with the other schemes as far as generated load.  Plus, the higher strength of the stud material can probably accommodate the thermal loading while still staying under its yield point.  This would be a good thing in that it would retain most of its preload and springiness.  Some preload may be lost due to gasket compression, but at least not more from the bolting.

Title: Re: Milwaukee Midget
Post by: Graham in Aus on May 12, 2015, 06:29:49 AM
Long shot, but wouldn't it be cool if these fitted!

http://www.minispares.com/product/Classic/Fuel/Carburettors/C-AJJ4065.aspx?1302&ReturnUrl=/search/classic/injection.aspx|Back to search

I'll try to find out the spacing / throttle Dia.

They're made by Jenvey for Minispares, you can buy the components without having to buy the whole kit if you know who to ask!!  :-D :-D

(http://www.billrichardsracing.co.uk/wp-content/uploads/2013/04/BRR-eight-port.jpg)
Title: Re: Milwaukee Midget
Post by: jacksoni on May 12, 2015, 08:12:08 AM
Jenvey makes a manifold for the K and will make TB any size you want (available as 40mm smallest standard) you should be good to go. The standard Direct to head manifold/injector is larger but they may be able to do those in the size you want, when you figure what that is. I had a set of Jenvey TB's for my Cosworth Vega back in the day but as went different direction never used. They are really nice pieces.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 12, 2015, 11:01:36 AM
Midget/Fordboy,
Just to satisfy my curiosity I finally assembled some information and comparisons of the through-bolt loadings and stresses.  This is on the attached pdf, along with a copy of the ARP stud drawing, in case you don’t already have it.
From the results, it seems there are some conclusions to be drawn.
The 90 x 90 degree make-up rotation spec is most likely bogus.
The Rover upgrade to 10.9 material and 180 x 135 degree rotation makes sense, since that puts it right in the region of the yield strength of the material--not that some yielding is unacceptable.  Clearly, the previous 9.8 spec material probably was, as is roundly noted in various places, loaded into its yield range.
The made-up bolt load appears to be plenty to contain the gas pressures--didn’t bother to estimate bottom end loading.
The ARP 50 lb-ft torque puts it right in alignment with the other schemes as far as generated load.  Plus, the higher strength of the stud material can probably accommodate the thermal loading while still staying under its yield point.  This would be a good thing in that it would retain most of its preload and springiness.  Some preload may be lost due to gasket compression, but at least not more from the bolting.



IO - I was over at Mark's last night, and we discussed your numbers.

Above everything else, we were stunned that anybody's curiosity other than our own would have led anybody else down the path of the calculations you went through in order to produce this information, and we're very grateful for it.

It also led us into the old conversation regarding engineering to a price/cost point, and how often in engines like the K, an overriding idea by a bullheaded engineer can sway a project into unnecessary headaches and disappointments.

An unnamed manufacturer's attempt to build a 90 degree V-6 diesel was recounted to me, but I digress.

If you watch this video from Rover and read between the lines, I can easily see where corporate inertia, combined with commitment to concept and the associated egos involved, coupled with Rover's precarious financial position at the time could easily have led to the problems the initial iteration of the K went through.

3:15 shows the machinery Rover developed to mass produce the design.

https://www.youtube.com/watch?v=Os3b6hVOrFg

Here's the first part of this 2 part video -

https://www.youtube.com/watch?v=4tb-ucz_Fpg

While I think the idea of the expansion of the block with respect to the bolts being utilized producing the final setting of the clamp load and yield is brilliant, it just seems to me that the degree of consistency of so many components - 10 bolts, the head, head gasket, the cylinder case, the girdle, the oil ladder - would need to be held to a much higher standard than Rover was able to carry out.

So yes, I'll be ordering the ARP kit.   

IO, thanks again.

I think we owe you a drink.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 13, 2015, 07:18:27 AM
IO,

My thanks as well.     :-D

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 13, 2015, 07:35:45 AM
Here is a bone for you BMC 'A' series guys still reading the diary . . . . . .

Graham, et all,

As perhaps some of you are aware, even though the Milwaukee Midget is "upgrading" to 1980's technology, I continue to work with 'A' series racers in SCCA and Vintage.    Mostly this is design work and geometry analysis, but there is a fair bit of flow testing, since having a "decent" cylinder head is the key to getting any power.   And, as I have stated and posted before, there is no way to tell the "wheat from the chaff" by just looking at the bare heads.

So, without further comment, some advice:

I'm not going to put up any numbers on this today.

Just had the opportunity to flow test an older, Dave Tabor ported Mini head.  12G940 casting, Cooper 'S' size valves, 11 stud.  Stamped CT201 on top.

On intake:
This head flows as well or better, than the latest and greatest from Swiftune, MED, et all, WITH A SMALLER VALVE!

On exhaust:
This head flows MUCH BETTER than the above examples, with an equal size valve.

This head was unearthed from a "dustbin" collection, so has been untouched for probably 20/25 years.


Bottom line is:
a)   Dave Tabor undoubtedly knew something about BMC heads.
2)   If you have the opportunity to procure an older Comptune/Dave Tabor cylinder head, especially at a low price, I say grab it, IF IT HAS NOT BEEN SCREWED WITH.
d)   If it has been "improved" by some nitwit without a flow bench, take a pass.


The ideal situation would be if you could arrange to flow test the head BEFORE purchase.

JMHO
 :cheers:
Youcan'tknowwithouttestingboy
Title: Re: Milwaukee Midget
Post by: grumm441 on May 14, 2015, 05:35:29 AM
You really do shout a lot
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 14, 2015, 09:07:03 AM
You really do shout a lot
G

Meah, he doesn't shout, per se . . .

It's just that Fordboy has a writing style that is coloful and audibly assertive to the eyes.   :wink:

The only time I've ever heard him actually shout was when the petcock on the gas line in the dyno room was left open and I fired up the fuel pump . . .  :-o
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 14, 2015, 10:21:30 AM
I consider it speaking assertively, and I listen. Don't always understand, :? but I listen.  :-D :-D

Ron
Title: Re: Milwaukee Midget
Post by: JimL on May 14, 2015, 10:07:31 PM
MM....might have mentioned it, but, dont forget the ball bearing under the end of each stud.  Just use diameter enough to keep the stud from bottoming in the hole.  This method allows more stud install torque because it compresses the lower threads into the upper and prevents that little ridge that sometimes forms around a threaded hole in a machined flat.  It also prevents bulges in the cylinder bores from studs bottoming in a head bolt hole.

This is pretty important on any "plastic region" type application, especially when the iron might be old and somewhat oil saturated (which leaves cast iron kinda mushy and gooey....technical terms, you know?) :roll:

JimL
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 14, 2015, 11:13:38 PM
Hey, Jim -

Actually, the long bolts we're replacing go into the oil ladder under the girdle, and that's tapped all the way through - here's the old and new style pieces -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCF00371_zpsc9ea0527.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCF00371_zpsc9ea0527.jpg.html)

So the replacement studs - which ARP makes - don't bottom out, they thread through the girdle, which gives you complete thread engagement with the ladder.

I still wish it was made of steel, though . . . :roll:
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 14, 2015, 11:25:50 PM
Without seeing the other side it's hard to tell how complex the piece is but it seems to me that machining one out of steel might be an option. Water jet can eliminate an awful lot of the machining.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 15, 2015, 06:19:31 AM
You really do shout a lot
G

Sorry.   I was trying to be heard in Oz.

Is this better?

Here is a bone for you BMC 'A' series guys still reading the diary . . . . . .

Graham, et all,

As perhaps some of you are aware, even though the Milwaukee Midget is "upgrading" to 1980's technology, I continue to work with 'A' series racers in SCCA and Vintage.    Mostly this is design work and geometry analysis, but there is a fair bit of flow testing, since having a "decent" cylinder head is the key to getting any power.   And, as I have stated and posted before, there is no way to tell the "wheat from the chaff" by just looking at the bare heads.

So, without further comment, some advice:

I'm not going to put up any numbers on this today.

Just had the opportunity to flow test an older, Dave Tabor ported Mini head.  12G940 casting, Cooper 'S' size valves, 11 stud.  Stamped CT201 on top.

On intake:
This head flows as well or better, than the latest and greatest from Swiftune, MED, et all, with a smaller valve . . . . .

On exhaust:
This head flows much better than the above examples, with an equal size valve.

This head was unearthed from a "dustbin" collection, so has been untouched for probably 20/25 years.

Bottom line is:
a)   Dave Tabor undoubtedly knew something about BMC heads.
2)   If you have the opportunity to procure an older Comptune/Dave Tabor cylinder head, especially at a low price, I say grab it, if it has not been screwed with . . . . .
d)   If it has been "improved" by some nitwit without a flow bench, take a pass.

The ideal situation would be if you could arrange to flow test the head before purchase.

JMHO
 :cheers:
Youcan'tknowwithouttestingboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 15, 2015, 07:18:29 AM
Those of us with older eyes like it when you enunciate clearly and don't mumble in your text.  :-D :roll: :evil:

Pete
Title: Re: Milwaukee Midget
Post by: SPARKY on May 15, 2015, 08:53:42 AM
now that's funny!  :cheers:
Title: Re: Milwaukee Midget
Post by: Interested Observer on May 15, 2015, 02:36:12 PM
Midget/Fordboy,
FYI, while I was reading up on the K, came across some discussion that you probably already are aware of, but in case not--
Mention was made that when changing head gaskets, and perhaps as the result of head/block skimming, it was possible that the through-bolts in a particular location, I think the front or second set, could possibly bottom out on the oil pan, thereby producing erroneous or insufficient clamp loads. 

Given the through-tapped oil rail and ARP studs (non-headed), this sort of thing might be a consideration to keep in mind.  With the generous threaded length of the bottom end, the stud could easily run out the bottom of the oil rail if it were turned until torqued.  Which brings up the question of how to install the studs and keep them where you left them while torqueing/turning the nuts.  Studs don’t necessarily need to be “bottomed”, but if not, further rotation while running down the nuts should be monitored (if, indeed, this pan interference is a genuine issue).  Or, maybe the pan could be “clearanced”.


Tangentally, given the amount of clamp load available, a bit of non-flatness in the head may not require fixing.  Although I gather you may do some milling anyway in the quest for compression.

Did you ever get any feedback from the UK K-racers or find out who built the Touring Series engines?
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 15, 2015, 07:45:39 PM
midget,

Assembled the block, girdle and oil pan.   Dropped off the assembly with Mike @ Deerfield for the reverse engineering of the rear mounting plate/adaptor.

Offered up a Mini flywheel (smaller diameter than a Midget f/w) and a gear reduction starter assembly . . . . .     Piece of cake.   Probably won't have to carve the block at all with some clever mounting and orientation of the starter/solenoid.

I love it when a plan comes together!

 :cheers:
HannibalSmithboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 15, 2015, 07:54:55 PM
Midget/Fordboy,
FYI, while I was reading up on the K, came across some discussion that you probably already are aware of, but in case not--
Mention was made that when changing head gaskets, and perhaps as the result of head/block skimming, it was possible that the through-bolts in a particular location, I think the front or second set, could possibly bottom out on the oil pan, thereby producing erroneous or insufficient clamp loads. 

Given the through-tapped oil rail and ARP studs (non-headed), this sort of thing might be a consideration to keep in mind.  With the generous threaded length of the bottom end, the stud could easily run out the bottom of the oil rail if it were turned until torqued.  Which brings up the question of how to install the studs and keep them where you left them while torqueing/turning the nuts.  Studs don’t necessarily need to be “bottomed”, but if not, further rotation while running down the nuts should be monitored (if, indeed, this pan interference is a genuine issue).  Or, maybe the pan could be “clearanced”.


Tangentally, given the amount of clamp load available, a bit of non-flatness in the head may not require fixing.  Although I gather you may do some milling anyway in the quest for compression.

Did you ever get any feedback from the UK K-racers or find out who built the Touring Series engines?


IO,

Thanks for the heads up.     Another weird anomaly that will need to be check out thoroughly.

I'm thinking that with the studs "bottomed" in the "ladder", as long as there are adequate threads on the upper portion of the stud to permit proper loading, stud movement should be upward, toward the head.    All of this will need to be carefully checked out.    It is a generously thick cast alloy oil pan though, so it may be possible to clearance it.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 15, 2015, 07:56:40 PM
midget,

Assembled the block, girdle and oil pan.   Dropped off the assembly with Mike @ Deerfield for the reverse engineering of the rear mounting plate/adaptor.

Offered up a Mini flywheel (smaller diameter than a Midget f/w) and a gear reduction starter assembly . . . . .     Piece of cake.   Probably won't have to carve the block at all with some clever mounting and orientation of the starter/solenoid.

I love it when a plan comes together!

 :cheers:
HannibalSmithboy

Just as long as the flywheel isn't cast iron, or if it's aluminum, it's extruded, we're legal.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 15, 2015, 07:59:42 PM
Those of us with older eyes like it when you enunciate clearly and don't mumble in your text.  :-D :roll: :evil:

Pete

Pete,

I get the older eyes thing . . . . . . .   :cry:

I still can't find anybody with anything good to say about ageing . . . . .    :roll:     but, it does beat sucking dirt . . . . . .    :evil:

 :cheers:
soontobeBeatleageboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 15, 2015, 08:02:33 PM
midget,

Assembled the block, girdle and oil pan.   Dropped off the assembly with Mike @ Deerfield for the reverse engineering of the rear mounting plate/adaptor.

Offered up a Mini flywheel (smaller diameter than a Midget f/w) and a gear reduction starter assembly . . . . .     Piece of cake.   Probably won't have to carve the block at all with some clever mounting and orientation of the starter/solenoid.

I love it when a plan comes together!

 :cheers:
HannibalSmithboy

Just as long as the flywheel isn't cast iron, or if it's aluminum, it's extruded, we're legal.

Nah, don't expect to use it.

It was there, and was smaller than your f/w, so it was a good "offer up".

Back to Friday night beverage rating . . . . . .

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2015, 12:03:40 AM
Podunk -

I recall you couldn't remember which cam you put into the Buick - it was a long time ago.  I just discovered it's a Ken Belle Mark 2 - it was stamped on the end.

.477 intake lift .493 exhaust

270 duration intake, 284 exhaust 

113 LCA

This is good news - it was advertised as a torque cam with a decent idle, but with and audible idle pflump to it.

You did your homework, buddy!
Title: Re: Milwaukee Midget
Post by: Andy Cooke on May 16, 2015, 12:32:31 PM
How reliable are they in racing applications?

Last year, MG took the British Touring Car Championship manufacturers championship, beating Honda, Vauxhall, BMW, Ford, Audi and Mercedes.

I think BTCC might be a red herring http://www.swindon-engines.com/uk/enginesinfo.aspx

These guys do smaller throttle bodies, no idea on suitability http://beta.atpowerthrottles.com/product_info.php/dcoe-cyl-48mm-p-74?osCsid=2a55e05c29011f39dca0f25357c7ff08

A few years back Judd (engdev.com) developed a 2L K series, sadly my memory has wiped most of what I was shown, but I seem to recall that injector type and position made, or lost, a chunk of power.  Not very helpful I know, but it might rattle some grey cells. a link of sorts: http://www.engdev.com/wp-content/uploads/EDL_brochure.pdf

On a more important note, I picked up an "Old Crafty Hen" at the supermarket, just need a reason to open it :)
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 18, 2015, 10:53:44 PM

A few years back Judd (engdev.com) developed a 2L K series, sadly my memory has wiped most of what I was shown, but I seem to recall that injector type and position made, or lost, a chunk of power.  Not very helpful I know, but it might rattle some grey cells. a link of sorts: http://www.engdev.com/wp-content/uploads/EDL_brochure.pdf


If we are able to choose, I want the injector to spray at the divider between the two valves.   That's what Cosworth did with the DF's/BD's/FV's with timed mechanical injection.

If we are able to run 2 injectors/cylinder, I would want to spray the back of each inlet valve.    I doubt if we are going to be able to test different injection setups.

You have to wonder if the stock injectors and fuel rail can flow an adequate amount of fuel for a 1.0 liter race engine . . . . . . . . .     I'm thinking that a stock Lotus 1.8 liter is going to make more bhp than a full race 1.0L.    Duty cycle of the injectors might be an issue though . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 18, 2015, 11:59:27 PM
On a more important note, I picked up an "Old Crafty Hen" at the supermarket, just need a reason to open it :)

Andy, you've got barrel aged pub ale, and you're trying to justify opening it?  :?

Okay, here's your justification -

You've got barrel aged pub ale.  That's reason enough, mate!  :cheers:

So now I'm disillusioned about the engines being run in the BTCC.

Why would they screw up a good concept by sticking the same damned engine in everything?  What fun is that?

Here are some REAL production based race cars - Minis and Escorts - sounds like two dozen beehives flying down the track . . .

https://www.youtube.com/watch?v=cYNRJ9z2bso

Mark, you mentioned duty cycle.  Likewise, I'm concerned about maintaining electrical power.  I don't know what kind of amperage electronic fuel injection draws, but I'm certain the fuel pressure required will be a heavier draw than the 4 psi pump currently in the Midget, and I'm not sure we'll be running an alternator.  I think doubling up the injectors might require going to a 16v setup, as the Electromotive system doesn't like low voltage situations.   
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 19, 2015, 01:37:36 AM
How about "maintaining electrical power" by throwing money at the problem- for instance, lithium-iron-phosphate battery [or batteries]?
Title: Re: Milwaukee Midget
Post by: WCJonesJr on May 19, 2015, 07:28:17 AM
Mark, you mentioned duty cycle.  Likewise, I'm concerned about maintaining electrical power.  I don't know what kind of amperage electronic fuel injection draws, but I'm certain the fuel pressure required will be a heavier draw than the 4 psi pump currently in the Midget, and I'm not sure we'll be running an alternator.  I think doubling up the injectors might require going to a 16v setup, as the Electromotive system doesn't like low voltage situations.   

Some USAC Midgets have been using Esslinger engines with EFI and no alternator for a few years now.  The system uses Electromotive components.

Bill
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 19, 2015, 10:53:36 PM
This just came in on my Twitter feed -

AC/DC's Brian Johnson and MG - with an Old Speckled Hen to wash it all down -

https://www.youtube.com/watch?v=bR-O_6XDvYQ
Title: Re: Milwaukee Midget
Post by: jacksoni on May 20, 2015, 07:47:10 AM

A few years back Judd (engdev.com) developed a 2L K series, sadly my memory has wiped most of what I was shown, but I seem to recall that injector type and position made, or lost, a chunk of power.  Not very helpful I know, but it might rattle some grey cells. a link of sorts: http://www.engdev.com/wp-content/uploads/EDL_brochure.pdf


If we are able to choose, I want the injector to spray at the divider between the two valves.   That's what Cosworth did with the DF's/BD's/FV's with timed mechanical injection.

If we are able to run 2 injectors/cylinder, I would want to spray the back of each inlet valve.    I doubt if we are going to be able to test different injection setups.

You have to wonder if the stock injectors and fuel rail can flow an adequate amount of fuel for a 1.0 liter race engine . . . . . . . . .     I'm thinking that a stock Lotus 1.8 liter is going to make more bhp than a full race 1.0L.    Duty cycle of the injectors might be an issue though . . . . . . .

 :cheers:
Fordboy
I figure you need about 19 lb/her injectors which are dime a dozen available. If you make lot more power than expected, sl larger are easy and duty cycle should be no issue. I used two batteries when was not running an alternator and it worked fine with never a suggestion of voltage issue. Put jumper cables from the push truck while waiting in line or a charger from generator. Also in impound. I was running in addition to the EFI and Ignition, water pumps (3), fuel pump and fans. Never calculated/measured the full up load but as I said, worked fine.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 20, 2015, 04:30:12 PM
It appears that the stock injectors and fuel rail will support up to 200 bhp.

So if they are compatible with the ECU Chris chooses, they can be retained.

 :cheers:
Forcboy
Title: Re: Milwaukee Midget
Post by: jacksoni on May 20, 2015, 04:43:00 PM
It appears that the stock injectors and fuel rail will support up to 200 bhp.

So if they are compatible with the ECU Chris chooses, they can be retained.

 :cheers:
Forcboy
Most people and ECU's are using high impedance injectors, though some can do both, now that high flow (not your issue) are available. But easy to measure or find out and be sure when he picks his system
Title: Re: Milwaukee Midget
Post by: grumm441 on May 20, 2015, 06:27:54 PM
You really do shout a lot
G

Sorry.   I was trying to be heard in Oz.

Is this better?

Here is a bone for you BMC 'A' series guys still reading the diary . . . . . .

Graham, et all,

As perhaps some of you are aware, even though the Milwaukee Midget is "upgrading" to 1980's technology, I continue to work with 'A' series racers in SCCA and Vintage.    Mostly this is design work and geometry analysis, but there is a fair bit of flow testing, since having a "decent" cylinder head is the key to getting any power.   And, as I have stated and posted before, there is no way to tell the "wheat from the chaff" by just looking at the bare heads.

So, without further comment, some advice:

I'm not going to put up any numbers on this today.

Just had the opportunity to flow test an older, Dave Tabor ported Mini head.  12G940 casting, Cooper 'S' size valves, 11 stud.  Stamped CT201 on top.

On intake:
This head flows as well or better, than the latest and greatest from Swiftune, MED, et all, with a smaller valve . . . . .

On exhaust:
This head flows much better than the above examples, with an equal size valve.

This head was unearthed from a "dustbin" collection, so has been untouched for probably 20/25 years.

Bottom line is:
a)   Dave Tabor undoubtedly knew something about BMC heads.
2)   If you have the opportunity to procure an older Comptune/Dave Tabor cylinder head, especially at a low price, I say grab it, if it has not been screwed with . . . . .
d)   If it has been "improved" by some nitwit without a flow bench, take a pass.

The ideal situation would be if you could arrange to flow test the head before purchase.

JMHO
 :cheers:
Youcan'tknowwithouttestingboy


Now that took two pairs of glasses
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2015, 09:44:27 PM

Most people and ECU's are using high impedance injectors, though some can do both, now that high flow (not your issue) are available. But easy to measure or find out and be sure when he picks his system

And I just happen to have an impedance bridge meter.  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on May 20, 2015, 10:20:44 PM
All you need is an ohmmeter. But you knew that already, Chris.  :-)

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 27, 2015, 02:00:50 AM
Pom Rod is SLOWLY coming along.

Radiator came today.  It's going to require some customization to mount it, and an angled lower bung, but it's about twice the size of the original, and I'm expecting it should keep up with the 215, provided I can properly shroud it and open up the mouth of the Frog behind the fascia.  It's looking doable.

I didn't get any pictures of the radiator - my new Nikon went to the Bahamas.  It was a Christmas gift from Kate, and low and behold, she kept the receipt, so I'll be heading back to Best Buy this week for a replacement.

I was able to pull pics off of the card and download them, but the radiator detail will have to wait.

Gas tank is installed, along with the fuel pump, which I pirated from the Midget - I'm changing that out to EFI, anyway . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0321_zpsgcj8xypn.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0321_zpsgcj8xypn.jpg.html)

It actually FITS, although I expect a header wrap and a heat blanket on the inside will be necessary to keep the interior from becoming an Easy Bake oven . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0319_zpsjjtyzxyr.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0319_zpsjjtyzxyr.jpg.html)

Crafty guy, that Podunk fella - snaking the steering shaft through the headers . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0318_zpsq66g7zy6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0318_zpsq66g7zy6.jpg.html)

Repurposing the dual master cylinder out of the Midget - which used to have discs and drums, but now just has rear drums.  The early Sprites had drums all around, but this one is set up for discs.  The old piece will go into the Midget . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0317_zpsyfgo9ce2.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0317_zpsyfgo9ce2.jpg.html)

Did I say it fit?  Well, it sorta fits.  Despite my best efforts to maintain stock body lines, even with the modified low-profile stock 4 barrel manifold, I still had to perforate the hood.  After passing on Chevy style cowl scoops, teardrop Thunderbolt hickeys and an inverted Mopar 6-Pack repop, and discovering a Cobra scoop wasn't tall enough, I stumbled across this '55-'57 T-Bird styled piece.  Stylistically, it's period correct, but I would have preferred to have found something similar to a Healey 3000.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/z_zpsygvqrwxo.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/z_zpsygvqrwxo.jpg.html)

Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 28, 2015, 02:04:13 AM
The 'fit' looks good. What are the headers? Maybe you said earlier and I forgot??...

As for hood fit- your second photo must be an illusion, looking like the brake master reservoirs sit higher than the air cleaner top? Would hood fit sans air cleaner?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 28, 2015, 11:51:27 PM
Hey, Jack -

Yeah, it is an illusion.  The master cylinder sits about equal with the height of the valve covers.

Terry Mourer made the headers.  Did a super job.  They're shorty 4 into 1s, and the collector bolts onto a 90 that exits right where they're supposed to.  Flanges on both ends of the 90, and the header mufflers bolt right up.  Need to come up with some turn-outs, but that's no biggy.

The radiator has me a bit befuddled.  Unfortunately, my camera was sent back to Nikon for repairs, so I've got nothing for photos.

It's a dual pass aluminum cross flow, and I feel I need to build some sort of rubber isolated frame to isolate it from vibration and possible - read that as "likely" - twisting of the chassis.

It looks like I should be able to fab up some channel, tag it to the front horns and tie it into the inside fender wings, which would also give me something to use to frame up a shroud.

Picked up a used Moroso overflow tank with cap to maintain water level.

Knocked out some body work on the bonnet last night and tonight.
Title: Re: Milwaukee Midget
Post by: Stainless1 on May 29, 2015, 10:33:19 AM
Chris, if you build it with 2x4 HD square tube it won't flex....  :-D
Ok, maybe not, that would help keep the front wheels on the ground if you ever get traction with that thing.   If you mount HD grommets in the frame to bolt through it should allow a little movement without killing the radiator. 
looking good  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 31, 2015, 09:42:20 PM
Chris, if you build it with 2x4 HD square tube it won't flex....  :-D
Ok, maybe not, that would help keep the front wheels on the ground if you ever get traction with that thing.   If you mount HD grommets in the frame to bolt through it should allow a little movement without killing the radiator. 
looking good  :cheers:

Advice I used . . .  :cheers:

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0683_zpsubagiht6.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0683_zpsubagiht6.jpg.html)

Made a lot of headway today, and borrowed Kate’s camera.

The radiator has well over twice the area of the original Sprite radiator.  I’ve had to carve back some of the structure from under the bonnet, but by golly, it fits.  It’s made from angled steel, the uprights are tied into the inner wheel arches, and I intend to put threaded rod to the uprights to have something other than the radiator stabilizing it side to side.  I want the radiator to hang, as it is NOT something I would want as a stressed member.  I also set up the angles facing forward to build a shroud up to the grill -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0680_zpsszwovatk.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0680_zpsszwovatk.jpg.html)

The radiator is laid back to clear the steering boots and water pump pulley -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0681_zpsi9ezvljx.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0681_zpsi9ezvljx.jpg.html)

So now I’ve got to pull the fan out of the Midget, which I’ll hit tonight.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 01, 2015, 05:42:19 PM
There's something particular about a motor painted metallic brown........
Title: Re: Milwaukee Midget
Post by: manta22 on June 01, 2015, 05:52:58 PM
Chris;

That is an awfully big radiator for such a small car.  :-o

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2015, 06:13:01 PM
There's something particular about a motor painted metallic brown........

Turd polish.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2015, 10:17:38 PM
Chris;

That is an awfully big radiator for such a small car.  :-o

Regards, Neil  Tucson, AZ

Go big or stay home.

Neil, I've read numerous articles and build diaries on V8 conversions into MGBs, Spitfires, 320i's, Volvos, etc., and the one constant is cooling issues.

Now a lot of it has to do with ineptitude on the part of builders.  They'll start to shoehorning the wrong motor into the wrong space, and thinking they'll cut a corner on the cooling system, then wind up backing up traffic on the "I" amidst a plume of steam and curse words, thus creating a side show for the snotty nosed Yuppie spawn staring out the windows of their parent's minivans and looking at the kook who made his own car. 

And before anybody starts to think I'm getting too big for my britches, talking about the ineptitude of others, I'll be the first to say I'm not immune to ineptitude.  I'VE BEEN THE SIDE SHOW, AND I'M NOT GOING BACK

Some people learn from other people's mistakes - the rest of us are "the other people."

So is this radiator too big?  Given the air constriction of the nose of a Sprite - a car which has a history of overheating with a 948 in traffic - and the fact that the early Buick's had cooling issues - my questions remains, IS IT BIG ENOUGH?

For comparison, here are TWO Sprite radiators sitting on the frame of the radiator in question -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/bf1d3e6d-18fe-4043-9943-8a141965eaf6_zpsmxzsfsye.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/bf1d3e6d-18fe-4043-9943-8a141965eaf6_zpsmxzsfsye.jpg.html)

The test will be heading east through the Wasatch out of SLC with a tail wind, and making it to the top without overheating.  The Dodge always needed a breather - but I was pulling a trailer.

Title: Re: Milwaukee Midget
Post by: MattGuzzetta on June 01, 2015, 11:58:44 PM
I run SCCA Solo with a Datsun 510 Ford 302 combo. I use a Griffin sprint car radiator and had overheating problems when sitting in traffic with a stock 302.  After installing a new 302 with about 310 hp the cooling problem was scary so I use a 17 inch fan and made a close fit fiberglass shroud and that made the difference. I can now run through town without overheating.  Your radiator should be fine with that motor, just be sure to get the airflow through it.  You can't cool without enough air to transfer the heat. :-D  Love your builds!

(http://i5.photobucket.com/albums/y176/bubbamatt/SDAD3-25-12-0869ZF-4384-52540-1-001.jpg)[/URL]

Matt Guzzetta
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 02, 2015, 01:11:30 AM
Thanks, Matt.

I used to just LOVE the BRE Datsun 510s.  I imagine that a well sorted 510 chassis with a SBF would be a killer combination on the street.

It clearly seems to be working for you around the pylons!  :cheers:

A shroud is going to be tough, but I can shroud from the opening to the radiator, and it's my hope that in slow going traffic, the scoop will remain ineffective enough to vent air up and out the top.

Let me see what I can fit for a fan - or two . . .
Title: Re: Milwaukee Midget
Post by: Jack Gifford on June 02, 2015, 01:32:38 AM
Chris- something you may already know, or not, that I learned from my 215 Skylark: The first time it overheated I was surprised that the 'temp' idiot light didn't illuminate. The second time I was even more surprised at no idiot light, with the bulb checked and a new sensor. I eventually learned that the sensor was designed to switch at some ridiculous temperature- 230 F or so!
So with the lower-pressure cap I was using, the light could never come on. I drew two conclusions:
1> Add a reliable temperature guage and 'normal' pressure cap.
2> Why no warning until 230 F- did Buick know from the get-go of an inherent overheating problem?
Title: Re: Milwaukee Midget
Post by: Buickguy3 on June 02, 2015, 09:24:04 AM
  Back in the 70's I worked for Buick Motor Division and most of the cars built back then had two temp lights/sensors. Under pressure when the first temp warning [advisory] light came on at about 230 it merely meant that things were going the wrong way and to keep an eye on things. The second one was a "STOP" engine light that came on at about 270, and that one meant severe engine damage was about to occur. We had "Tempil" sticks made of wax material that melted at different temperatures so that we could zero in on exactly where and at what temps things were happening. Today's non-contact guns would do a better job easier.
  Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 02, 2015, 09:31:44 AM
Chris, you could also run a push fan from the front, a small one triggered by temp should do the trick.

Years ago when they were working on Parleys they detoured traffic to I84 north to (almost Ogden) UT89, to I15 back to I80.  It is 9 miles farther, no long climbs, no SLC traffic, and usually 20 minutes faster for us.  Now they added the Legacy Parkway beside I15, but both dump you out at the airport and I80.  We haven't gone over the top for 20 years.
 :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on June 02, 2015, 12:06:31 PM
Chris;

Matt is right about the shrouding- you need to force the air to flow through the radiator, not around it. I don't know if anyone makes a good high-flow water pump for that engine like Stewart & Edelbrock make for the SBC but it might make an improvement if you can find one.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 02, 2015, 04:43:24 PM
Years ago when they were working on Parleys they detoured traffic to I84 north to (almost Ogden) UT89, to I15 back to I80.  It is 9 miles farther, no long climbs, no SLC traffic, and usually 20 minutes faster for us.  Now they added the Legacy Parkway beside I15, but both dump you out at the airport and I80.  We haven't gone over the top for 20 years.
 :cheers:

I should be embarrassed - my degree is in History, and it never occurred to me that the path of least resistance over the Wasatch would be essentially the same route taken by the transcontinental railroad!

 :cheers:
Title: Re: Milwaukee Midget
Post by: MattGuzzetta on June 02, 2015, 07:03:00 PM
Chris,
If you are not askeerd of mucking about with foam and fiberglass, it may be possible to build a snout that covered the radiator and funneled down to the grill to make a forced air system that should help cool a bunch when moving.  It does look like a tight fit, but maybe not.  Too bad you're not closer to San Diego, that would be a fun project! They force feed air cooled airplane motors by making a close fit housing and with a small opening in the front the air "scrubs" the heat from the fins. That car can work well with the lightweight V8.  We have a national chanpion in SCCA San Diego who runs a "special"  bug-eye sprite with carbon fiber body parts and a Mazda 2 rotor torbocharged beast, they are neat cars!  :-D

Matt Guzzetta
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on June 02, 2015, 11:25:45 PM

I should be embarrassed - my degree is in History, and it never occurred to me that the path of least resistance over the Wasatch would be essentially the same route taken by the transcontinental railroad!

 :cheers:
[/quote]

You are correct. The train still goes that way :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2015, 01:19:03 AM
Chris,
If you are not askeerd of mucking about with foam and fiberglass, it may be possible to build a snout that covered the radiator and funneled down to the grill to make a forced air system that should help cool a bunch when moving.  

I'm not to worried about when I'm moving.  It's when I come home from work before a Milwaukee Brewers game, and I'm sitting in traffic, waiting for the traffic cop to signal me through.

I wish I was in San Diego sometimes - usually about January-March.

I just finished up mounting the front-flip hinges on the bonnet, and it looks like I'll need to do some reinforcement of it.  I'm thinking I can stitch in some steel on either side of the grill opening, form it back to the radiator, and mount the fan between the grill and the radiator brackets.  At that point, glassing it all in would both seal off the opening and reinforce the nose and the air shaft, plus cover up my crummy looking welds.

Heck, I could also use plywood and glass over it.  Works on boats and Altec Lansing outdoor PA speakers.

This would all be done from the underside.
Title: Re: Milwaukee Midget
Post by: wisdonm on June 03, 2015, 09:36:38 AM
I know guys that have made race car bodies and parts out of glassed over cardboard.  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on June 03, 2015, 12:49:55 PM
I know guys that have made race car bodies and parts out of glassed over cardboard.  :cheers:

Glassed-over balsa wood works, too.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: distributorguy on June 12, 2015, 08:14:17 AM
The biggest cooling issue with 215 conversions in MGBs is exhaust heat trapped in the engine bay.  All the guys I know who ceramic coated the exhaust don't have heat issues.  Now if you add twin turbos and use the 2 Midget radiators as intercoolers, you may develop heat soak in the radiator that's difficult to shed. 

If you plan too run the vintage Mallory, check phasing.  They are well know for cross firing due to a phasing issue. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 12, 2015, 08:18:55 AM
Insert Tab 'K' into Slot 'MG'

midget,

The start of the process, courtesy of Wiggle Pin . . . . . . . .


(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Block%20Mounting%20Layout%20001_zpsyrvqg60t.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Block%20Mounting%20Layout%20001_zpsyrvqg60t.jpg.html)


Next step is to ghost in the 'A' series transmission mounting pattern on a different CAD layer.     1/2" thickness is going to be the minimum thickness for the adaptor plate, because of the need to use some metric flat head socket cap screws for the fasteners.     Probably want to use 6061T-6 aluminum tooling plate for the adaptor.

Once everything is laid out, a mockup adaptor made out of 1/2" plywood or MDF will allow an "offer up", into the car.    Layover angle, or lack thereof, can be assessed at that time.   Layover is going to be dictated by space available for various items, injectors/inlet manifold and exhaust headers the most critical.      The wood mockup is a cheap and easy way to research alternative layouts if required.

On another positive note, the starter fitment looks like it will be relatively straightforward using the existing bits.

 :cheers:
Backfromhawaiiboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 12, 2015, 07:57:11 PM
Chris,
Aluminum "tooling plate" is usually a fine grained, stress relieved aluminum plate, which is usually cast and is then blanchard ground on both sides to make them parallel and make the thickness dimension within +or- .005. Normal 6061 T651 plate that is 1/2 inch thick has a thickness tolerance of +or- .030 inches but as the 6061 plate is rolled the sides will be parallel, usually within +or- .005. I would suggest going with the standard rolled plate as it will be stronger and much cheaper.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 12, 2015, 09:45:30 PM
I wish I were a little quicker on metallurgy.  Every time an alloy pops up in a conversation, I'm off to the bookshelf. 

I know Jahimiak Racing out of La Crosse, WI, has been producing a 6061 plate for Sprites for a number of years, but as to whether it's O, T-4 or T-6, I don't know, but I know they are not threaded, only drilled.

Rex, if the plate needed to be threaded or counter bored to mate up my old tranny to the new engine, would the extra tensile strength of T-6 be an advantage?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 12, 2015, 11:49:11 PM
Looks like the Pom Rod will not be ready for the Sussex show next weekend.

I found the perfect setup for the clutch actuation -

https://www.novak-adapt.com/catalog/clutch/kit_hcrb.htm

Of course, it's on backorder . . .  :roll:

I've got a .70 bore on the Midget master cylinder, going into a .75 slave with a 2/1 ratio on the throwout lever and 1.1" travel of the master, which gives me about 1/2" of throw where 3/8" is required.

It'll probably be a bit stiff, but I have big feet.

I did get the alternator put into place.  It required the removal of a boss off of the back of the casting to clear the head, and a modified Chevy pickup bracket, but a 45" Gates V-belt put everything on the charge -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0341_zpsyye5s7h5.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0341_zpsyye5s7h5.jpg.html)

It DOES come close to the header, which I'm going to have to wrap, and I'm thinking a heat shield attached to the lower bracket bolt would be a prudent addition -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0342_zps7ywrvjti.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0342_zps7ywrvjti.jpg.html)

Mel at C&S had some heat resistant material which I attached to the fenderwells by the back two header pipes on both sides -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0343_zpsygcra8af.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0343_zpsygcra8af.jpg.html)

He also had a good quantity of 1/2" thick heat blanket which will be enough for the interior of the car.

Oil lines and starter are all that's left on the passenger side -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0344_zpskau0njwe.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0344_zpskau0njwe.jpg.html)

I dropped off the radiator with Harold at All Kool.  He's fixing me up with a 90 degree turnout for clearance, but I asked him to pressure check it first while it's still under warranty.

Warranty . . .

Geez, I've been working with used parts and racing parts for so long, I almost forgot about that word . . .

Proportioning valve is due Saturday, plenty of body work to do.

Putting together the final details for rods and pistons for the K.

Still trying to pension off the grenade.  If it doesn't sell by July 15, I'll tear it down and part it out.

I had a bite on it, but the broker didn't make it clear that it was in the United States, as was the buyer, who thought it was in Europe.  By the time the story was straightened out and he realized I could have gotten it to Texas in 3 days, the buyer had bought a punched out BMC 948 and went racing.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 13, 2015, 12:31:07 PM
OK, first full day of Spring 2015 is over.   ONLY 504 days until Speed Week 2016.   So boys and girls, as promised . . . . . . . . . . . .

ROVERFEST!!!           (like anybody but the 2 of us cares . . . . . .  :roll:)


Okay, Fordboy - back to work on the K - which we are now upgrading to an N for political reasons, which I'll explain over the phone.

Specs are looking like this -

56 mm stroke gets us 989 cc, and if we need to overbore by .5, we're at 1003, which is still under the 1015 class limit.

The Honda Acura rods are the best bet as far as size is concerned - 137 mm in a 201 deck height, provided we can get by with a 35mm pin height.  Stock crown height is about 20 on a Rover 1.4 slipper piston.  It's about 36 on an A series non-slipper slug.

This puts us at a 2.43 R/S ratio.

The stock Acura rods, by the way, are rev limited @ 7900 in the factory programming for a 1.8 @ 130 hp and a 89 mm stroke.  Haven't done the math backwards yet, but I'm thinking properly prepped, they might be strong enough?


midget,

I have run some displacement and compression ratio numbers for analysis.    There is some good news and some bad news.     I'll start with the good news:

1)   75mm measured stock bore.   Propose .5mm overbore to utilize existing barrels.   Need to check wear to be sure the barrels will hone up clean.   Bore diameters in
      increments of .5mm provide the best availability for racing ring packages.   If it appears the barrels won't clean up, 76mm bore may be an option.

2)   As you calculated a 56mm stroke, (reduced from 79mm stock) gives a 1003cc displacement, well within the 1015cc limit.    If 76mm bore is required, reducing the stroke
      to 55mm gives a 998cc capacity.   Or 55.25mm  S gives 1003cc's;  55.5mm S gives 1007cc's.

3)   Taking the stock dimensions and calculating the stock deck height results in a dimension of 201.9mm     This is going to need to be verified, as this dimension will no
      doubt remain fixed, within a small tolerance.   This uses a stock piston compression height of 22.5mm, measured off the stock piston.

And that is the end of the good news . . . . . . . . .

4)   Retaining the std deck height and reducing the stroke would increase the rod length to 151.4mm if keeping the std compression height.    If the 137mm con rod length is
      used, that results in a compression height of 36.9mm (1.453").    I'm thinking that a piston forging to fit those dimensions is unlikely, though I could be wrong.    That
      piston would be very heavy though, compromising the plan to use a narrow, low tension ring package.    It would also limit the rpm potential of the piston/pin/rod.

5)   If the piston compression height is increased to 28mm (1.102") the rod length could be reduced to 145.9mm.     30mm (1.181") = 143.9mm rod length.     This is the
      point where a piston mfg needs to be contacted, so the design can actually be produced from an existing forging at reasonable cost.    I've seen guys draw all kinds of
      parts, only to find out that they can only be made in the "Twilight Zone" . . . . . .    Availability of piston forgings will dictate the rod length.

6)   Rod length/stroke ratio is going to be very high with this setup.  No way around it.   Piston dwell at and around TDC, is going to create piston to valve clearance issues,
      and the valve notches in the pistons will need to be pre-planned to be adequate.

7)   Lack of the ability to shorten the deck height is becoming a real "PITA" here.

This is the part where we need to get together and do some serious drinking, er, thinking about the path forward.   You will need some mfg info to make sensible choices.
 :cheers:
Fordboy

midget,

OK, here are the thoughts, and the dimensions:

75.5mm bore x 56mm stroke = 1002.8cc    Alternatively, new liners could be run @ 75mm bore diameter for a displacement of 989.6cc, if for some reason the existing liners can not be used.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 13, 2015, 01:03:05 PM
Deck Height Measurement

midget,

OK, here are the actual measurements.    The nominal listed deck height dimension you supplied was 201mm.

Main housing bore diameter = 2.031"   (avg. spec.)
Main housing bore / 2          = 1.0155"

Front of block measurement:   7.459"  (-.531" dia ball) + 1.0155"  =  7.9435"  (201.76mm)
Rear of block measurement:    7.456"  (-.531" dia ball) + 1.0155"  =  7.9405"  (201.69mm)

So for design and machining purposes finished deck height is going to be 201.50mm (7.933").

This allows a slight amount to be surfaced off the block to "square" it up, unless the block needs to be align honed.   If that is the case we may need to reduce that deck height dimension by a small amount, say an additional .005"/.010"  (.127mm/.254mm)

This is about the point where dimensions can start to be "fixed" and the "build geometry" locked in, so parts can start to be ordered.   Uhh oh!!   :roll:

Oboy!! Oboy!! Oboy!!
 :cheers:
Fordboy

midget,

OK, more thoughts and sizes:

So for design and machining purposes finished deck height is going to be 201.50mm (7.933").   They head is already below the factory minimum, so skimming the block just a bit, will keep us out of trouble on the timing belt length and the timing belt tensioner.    (You REALLY do not want an orphan timing belt length.)   It also keeps us out of trouble with clearance on the water pump drive, although some clever way is going to be needed to reduce pump speed or efficiency, to prevent cavitation.

That minus 1/2 the stroke, leaves 173.5mm for the combined connecting rod C/C length and the piston compression height.   Ask Wossner for the tallest sensible piston compression height they can provide using their normal forging, say 25mm/30mm, using a low tension racing ring package.  Wrist pin diameter should be something like 16mm/18mm, again whatever their normal race forging uses.    Compression height can be taller, if possible, the only critical issue here is that the two dimensions have got to add up to 173.5mm.

That would fix the rod length at 148.5mm/143.5mm, very long, but we are kind of screwed here because of the fixed deck height.

On the connecting rods, I would use Mahle (Vandervell) race bearings for the big ends, sized for small journal BMC. (Nominal 1.625" as in 998 Austin Minis)  This is only ~ .067" smaller than the stock 1.4K rod size, for which, no race bearing exists.   This size also allows room for the rod big ends to use 3/8" diameter SPS/ARP rod bolts, which will be reliable to the point of boredom.   A nice change from the 5/16" rod bolts usual at this size, which need to be changed like socks or underwear . . . . . . .   Big end width and bearing notches should remain at the BMC 998 standard as well, to keep it simple for Greg Rodi.

Don't let them give you any sh** about the rod bolt size, it is going to be a custom billet rod anyway.    A few grams of extra big end weight is a small penalty for the fastener peace of mind.    There are other fasteners that will provide enough worries . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2015, 01:27:56 PM
Thanks, Mark.

55.5 seems to be the sweet spot.

That gives us the most latitude.  If we resleeve, we're still at 981, if we punch out, even to 76, we're still class compliant at 1007 on a 1015 maximum.  75.5 bore puts us at 994.

Locking in at 55.5 won't ever hurt us - 56 would limit an option.

Can I grab the block and head this week and run it over to Mel to check alignment?

Chris



Title: Re: Milwaukee Midget
Post by: fordboy628 on June 14, 2015, 02:42:38 PM
Thanks, Mark.

55.5 seems to be the sweet spot.

That gives us the most latitude.  If we resleeve, we're still at 981, if we punch out, even to 76, we're still class compliant at 1007 on a 1015 maximum.  75.5 bore puts us at 994.

Locking in at 55.5 won't ever hurt us - 56 would limit an option.

Can I grab the block and head this week and run it over to Mel to check alignment?


Chris

OK, 55.5mm it is then.      THAT, changes the rod/piston length/height dimension to 173.75mm total.

If you are going to come down, bring the rest of the head bolts and the "ladder" bolts and we can it check for size at least.    Can you get a head gasket?   And yes, everything can go to Mel's any time you want.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 15, 2015, 06:15:55 PM

Chris,
Sorry for the late reply but yes go with the T6 heat treat, if you buy plate it will probably be T651 which means it has been stretched, which is good, also almost all 6061 alum plate comes in the T651 condition. Not only stronger threads but easier to machine.
Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 17, 2015, 11:10:09 AM
Why the Rover 'K' is the perfect powerplant for a racer based in Wisconsin.

OK, I'm gonna let Chris tell the whole story, but . . . . . . .

During a foray beneath the "cheddar curtain" yesterday evening to the Dymaxion Design & Engineering basement laboratory and skunkworks, some basic dimensional checking & trial assembly was initiated on "Rover".    The block, main girdle, bolt ladder and cylinder head were assembled to check the main bearing housing bore sizes.  We used the original "long assembly" bolts as a "fit up".    The torque and assembly procedure for the stock bolts/parts was followed.

A few "observations":

A)  The stock fasteners could only achieve 32/33 ft/lbs of torque total, very low in my opinion.
2)  Torque could not be increased with further rotation, only further "stretching".    Those bolts are at, or are in, "yield condition".   (Probably made of "cheese" . . . .)  :roll:
d)  Block dimensional changes, vary wildly with applied load, even more so than expected.
z)  In spite of service bulletins to the contrary, torque to yield fasteners should not be reused.

According to Rover Service literature, there is a "later" upgrade to better bolts, a stronger ladder and an "improved" head gasket.   It is impossible to intelligently comment about the later spec parts without any experience with them.   Let's just say that the "original spec" parts appear to be a bit "on the limp side" for the stock application, let alone "enthusiastic driving" in a "hot-rodded" Caterham Seven.

I think an ARP stud, washer and nut kit will be on the way shortly . . . . . . .   :wink:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2015, 12:45:30 PM
Mark, let me correct you.

We are no longer referring to the used block assembly fasteners as "bolts".

At best, we may be able to repurpose them as tent stakes, barbecue skewers, paint stir sticks or gutter nails.

I think we started off at 15 ft/lb (20 n/m) and followed the instructions - 180 degrees around the pattern, and again, 180 around the pattern.

It was like putting a torque wrench on a pencil eraser.



Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 17, 2015, 01:40:48 PM
I thought I told you all fasteners are just glorified springs!  :-o Be sure to go to a reputable screen door manufacturer for all your springs. At least the one for the door to the drinking deck!  :-D :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2015, 10:40:57 PM
I thought I told you all fasteners are just glorified springs!  :-o Be sure to go to a reputable screen door manufacturer for all your springs. At least the one for the door to the drinking deck!  :-D :-D :cheers:

That particular door gets a lot of use.  I'm thinking of moving the fridge out there.

I think back at all of the "innovations" that have come down the pike that have fallen into disrepute due to people not following the instructions.

The Buick aluminum V8 developed a bad rap because mechanics didn't use a torque wrench or oil the threads.
The early Corvair handled fine, if they read the manual and followed the tire pressure setting provided by GM. Early 'vette grounding issues, the Olds diesel, the front suspension on the Aspen/Volare.

K.I.S.S. is a good idea, but sometimes, keeping it simple is simply a matter of reading the instructions.

These bolts were stretched at some point, likely by somebody who thought he could reuse them, or thought a touch more would be better.

That's my belief.   

All decent ideas, all poorly understood by those charged to work on them.
Title: Re: Milwaukee Midget
Post by: Interested Observer on June 18, 2015, 12:13:51 AM
Further to the previous bolt calculations--
Assuming a (reasonable) friction coefficient of 0.08 and 33 lb-ft of torque, the stress in the reduced shank of the through-bolt would be 106 ksi, which compares well with the prescribed material yield strength of 104.4 ksi. 
It doesn’t much matter what someone may have done with the bolts earlier, that much torque is going to continue to stretch them.  Which is probably why Rover specified the 180 degree turns limitation rather than a torque.  They were assured of getting into the yield-controlled load range they were looking for, but prevented someone from just cranking away on them trying to get to some torque number using who-knows-what kind of “calibrated” torqueing device.

I suspect that Rover was undone by the thermal cycling issue.  The yield-controlled preload would have been somewhat relieved by this yielding when at temperature as well as any subsequent crushing of the gasket, resulting in reduced gasket loading.  The improved material strength of the revised bolt and presumably stiffer gasket would result in less preload loss.  Nonetheless, retorquing the ARP studs after a few thermal cycles would probably be wise.  The studs won’t be yielding, but the gasket is likely to have crushed some.

An interesting exercise --  Put one of the bolts back in and see how many turns you can get out of it and how the torque behaves.  Probably considerably more turns than you would expect.  Just because the material has yielded doesn’t mean it has given up the ghost.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2015, 12:36:57 AM

An interesting exercise --  Put one of the bolts back in and see how many turns you can get out of it and how the torque behaves.  Probably considerably more turns than you would expect.  Just because the material has yielded doesn’t mean it has given up the ghost.


It's likely I'd run out of threads first!

But seriously, the whole experience was just spooky and spongy.

I could easily see somebody ignoring the directions and trying to get something that felt like bite out of them.

Yes, I suspect a retorque with the ARPs would be prudent.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 18, 2015, 10:11:04 AM

Yes, I suspect a retorque with the ARPs would be prudent.  :cheers:


A cold retorque after some lightly loaded thermal cycling is what is in order here.

A basic requirement to getting this thing to live when you punch it into warp drive . . . . . . . .   :-o
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2015, 08:11:32 AM
Some Progress . . . . . .

midget,

We now have probably the only set of comprehensive flow bench adaptors for the K series, in the new world . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/6-19-2015%20Marks%20Android%20Phone%20Photos%20293_zpsegvtsqau.jpg) (http://s1267.photobucket.com/user/fordboy628/media/6-19-2015%20Marks%20Android%20Phone%20Photos%20293_zpsegvtsqau.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/6-19-2015%20Marks%20Android%20Phone%20Photos%20294_zpsphk1mps3.jpg) (http://s1267.photobucket.com/user/fordboy628/media/6-19-2015%20Marks%20Android%20Phone%20Photos%20294_zpsphk1mps3.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/6-19-2015%20Marks%20Android%20Phone%20Photos%20296_zpsxulrxkzr.jpg) (http://s1267.photobucket.com/user/fordboy628/media/6-19-2015%20Marks%20Android%20Phone%20Photos%20296_zpsxulrxkzr.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/6-19-2015%20Marks%20Android%20Phone%20Photos%20295_zpsnfx7vwfp.jpg) (http://s1267.photobucket.com/user/fordboy628/media/6-19-2015%20Marks%20Android%20Phone%20Photos%20295_zpsnfx7vwfp.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/6-19-2015%20Marks%20Android%20Phone%20Photos%20297_zpsbx8cw6gq.jpg) (http://s1267.photobucket.com/user/fordboy628/media/6-19-2015%20Marks%20Android%20Phone%20Photos%20297_zpsbx8cw6gq.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/6-19-2015%20Marks%20Android%20Phone%20Photos%20298_zpsjh1khpxt.jpg) (http://s1267.photobucket.com/user/fordboy628/media/6-19-2015%20Marks%20Android%20Phone%20Photos%20298_zpsjh1khpxt.jpg.html)

Exhaust stubs are 1.50" OD, the ID roughly matches the opening on the manifold face.    I used my router to exactly match the port shape to the PVC flange, and overbored that to match the PVC stubs.    The intake radius plate was also matched to the existing port shape at the manifold flange.    I'm thinking that the ports will not need to be enlarged for a 1 liter race engine making peak bhp @ 8500 rpm.     Will need to run some numbers though to confirm this idea.

I've already made a blank for the slider plate.    Should be able to finish it off in the next day or so.    Will be able to start flow testing sometime next week.  

Just for yuks, once I have the data, I'll overlay the 'K' flow on top of the 'A' series flow.    Promise not to wet yourself.

I might want to grab the rest of the valves and bits to make it easy to flow all 4 cylinders.

 :cheers:
Roverboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2015, 09:46:49 AM

Be sure to go to a reputable screen door manufacturer for all your springs. At least the one for the door to the drinking deck!  :-D :-D :cheers:


In the interest of simplicity and safety, there is no door to the drinking deck at the Dymaxion Design and Engineering basement laboratory and skunkworks.

There are stairs though, couldn't eliminate them from the architect's design . . . . . . . .     Can be a bit treacherous if your judgment is impaired . . . . . . . .
 :cheers: :cheers: :cheers:
Doppelbockboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 19, 2015, 09:54:38 AM
Hey Plumberboy... nice re-purposing
You do a great job of staying out of the box  :cheers:
Title: Re: Milwaukee Midget
Post by: Ron Gibson on June 19, 2015, 10:46:39 AM
Stainless
I don't think Plumerboy even knows what a box is and doesn't worry about it. :cheers: :cheers:

Ron
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 19, 2015, 10:48:36 AM
I sure looks to me like that flow bench is heading for a new 1000cc record!  :roll: :roll: :-D

Pete
Title: Re: Milwaukee Midget
Post by: Stan Back on June 19, 2015, 01:20:11 PM
Better get huffin' and puffin'.

There a 995cc Honda (Impact?) entered in SpeedWeek this year in I/GT.  The Japanese probably didn't study up in Subway Sandwich construction, either.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2015, 03:42:17 PM
Hey Plumberboy... nice re-purposing
You do a great job of staying out of the box  :cheers:

Thanks!!

Stainless
I don't think Plumerboy even knows what a box is and doesn't worry about it. :cheers: :cheers:

Ron

Thanks again!!   Being penned up "in the box", gets you the same results as the other sheep . . . . . . . .      so yes, I don't worry about it.

I've been told lots of times, "You can't do it that way."      I let the results speak for themselves.
 :cheers:
Plumberboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2015, 04:08:13 PM
Better get huffin' and puffin'.

There a 995cc Honda (Impact?) entered in SpeedWeek this year in I/GT.  The Japanese probably didn't study up in Subway Sandwich construction, either.

It's probably the early Honda Insight that has been rumored to appear over the last year or so.    Chris is aware of the effort.

Tom Donney, the current J/GT record holder, is also rumored to be building an engine to bump his Saab up to I/GT.

There is a Chicago based vintage racer who keeps talking about a Bonneville effort with a de-stroked 240Z.

And there is another vintage racer based in North Carolina who thinks a Honda S800 would be a world beater, as his road race version typically exceeds 120 mph at various race tracks in the east.   I'm unsure if that car is legit for GT, but I'm sure it would fit somewhere in some class.

And Ralph Thomas commented on a vintage road race site about bringing another I/GT Abarth to Bonneville.

So who knows who might show up with what?    I say "The more, the merrier".    The class could use some competitive co-operation and attention.    And it will make the evenings on the Salt interesting.

All I know for sure is that the Milwaukee Midget is going to languish in Milwaukee until the heart transplant is finished.    We are chipping away at it . . . . . . . .
 :cheers: :dhorse: :cheers:
Likestobecompetitiveboy
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 19, 2015, 05:09:50 PM
The S800 is tiny:

(http://www.the-blueprints.com/blueprints-depot/cars/honda/honda-s800-2.gif)

It's been one of my all time favorite cars since I first saw one in Japan in 1969.  I'd love to see one on the salt.

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Rick Byrnes on June 19, 2015, 06:42:11 PM


There a 995cc Honda (Impact?) entered in SpeedWeek this year in I/GT.  The Japanese probably didn't study up in Subway Sandwich construction, either.
[/quote]


Interesting to see a number of cars in this class.  Back in 08 I was commissioned to work with a guy building a 998 cosworth powered Ginetta.  I wasn't the fabricator, or body guy, but the "brains" to make the car safe, and within the rules, as well as perform.  The return "work" was to be the 3d design of the liner body.
spent 9 months working with him every day and doing way more fabricating, plumbing, etc, than I planned, and some engine work when he changed his mind about a few things, but the car was finished.  Looked beautiful, and ran really well.  In testing it went 124MPH in the mile and I was finally done with my task.
He showed up at Bonneville I think at WF, got thru tech with no issues, and in his first run shifted from 2nd to 1st gear at red line thereby destroying his historic Cosworth motor.

Actually it is poetic justice, as he never paid me for the work.....he proved to be like most body design stylists, arrogant, and thought he knew more than everyone else. like his sh1t didn't stink.

If he has fixed it, it could be a really good competitor.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2015, 06:57:40 PM

Interesting to see a number of cars in this class.  Back in 08 I was commissioned to work with a guy building a 998 cosworth powered Ginetta.


998 Cosworth, what exactly?

NCF Ford F3 downdraft?
NCF Ford F/Junior?
Cosworth MAE?
Cosworth SC variant?
Cosworth BD variant?

I'm really curious because I have worked on a LOT of them over the years.   These engines are still very popular in Great Britain and Europe, most parts are readily available, although some repop Cossie stuff can be pricey.

A shame about the engine.    But if the guy was a #*!$?*, perhaps he got a karmic bounceback . . . . . . .   :roll:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2015, 10:16:45 PM
I'd argue the Insight is not a GT class car. 

It's not a 2 seat production sports car.  Never sold as one, never insured as one.

It is not like a Corvette, Honda S-2000 or a Fiero.  It was intended to be a fuel efficient, ground breaking commuter/highway car.

Just ask Honda.

http://www.auto-brochures.com/makes/Honda/Insight/Honda_US%20Insight_2000.pdf

So yes, I'm freaking out.  :-D
Title: Re: Milwaukee Midget
Post by: Rick Byrnes on June 19, 2015, 10:25:30 PM
I believe real, and original.  He purchased from someone in Brittan in the mid 90's. Engine was pushrod 2 valve, Iron, siamesed port U flow but ran up to at least 7k rpm.  It had two stage oil pump. 
Used dual side draft DCOE (dont know the bore) I had headers made locally, without any real analysis like you and Chris are doing, but the package turned out pretty fast.

As I said if he ever  comes down off his high horse and works on it, it could be an admirable competitor.  He got lots of ink because his wife at the time worked for a BIG advertising firm. (even had a film crew)

Too bad he had no integrity. 

Rick
Title: Re: Milwaukee Midget
Post by: Rick Byrnes on June 19, 2015, 10:29:30 PM
I SURE HOPE SCTA DOES NOT THINK A HONDA INSIGHT IS A GT CAR.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2015, 11:42:31 PM
I SURE HOPE SCTA DOES NOT THINK A HONDA INSIGHT IS A GT CAR.

It's a tough call.

While it certainly only has two seats, is it a "two seat production sports car"?   Honda never referred to it as such. 

Is a '49 Plymouth business coupe a sports car?

The '55 T-bird was marketed as a sports car, but that bench seat sat three.

Are we opening the floodgates to a plethora of Smart Cars running I/GT?

Of course, the rule also states "intended for comfortable high speed driving".

I'd certainly have to hope that those who certify records haven't actually driven a Midget . . .  :roll:


It's all a bit murky these days, in that the wording harkens back to a time when sports cars were sports cars, and other cars were other cars.

It's all becoming a bit "Dolanesque" in the lower rungs of GT again . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 20, 2015, 06:16:09 AM
I believe real, and original.  He purchased from someone in Brittan in the mid 90's. Engine was pushrod 2 valve, Iron, siamesed port U flow but ran up to at least 7k rpm.  It had two stage oil pump.  
Used dual side draft DCOE (dont know the bore) I had headers made locally, without any real analysis like you and Chris are doing, but the package turned out pretty fast.

As I said if he ever  comes down off his high horse and works on it, it could be an admirable competitor.  He got lots of ink because his wife at the time worked for a BIG advertising firm. (even had a film crew)

Too bad he had no integrity.  

Rick

Sounds like either a dry sumped MkIII F/Jr or a 1 liter MkXI F/Jr.    If purchased in the mid 90's, it was probably a repop, as the parts were all available then, though it could have been an original.    PHP here in the states, and Richardsen in England, built up dozens of the little screamers for current vintage racers in the late 80's to mid 90's as F/Jr was very popular then.    Still popular in Europe and Oz.    Vintage Formula Ford killed the class here in the states.    Same lap times, lower cost.

MkIII used a Ford 105E cylinder block, 85/90 bhp @ Cosworth Spec.
MkXI used a Ford 109E cylinder block, 100/110 bhp @ Cosworth Spec. and 1098cc's (std MkXI displacement)
Both used heavily modified Ford 105E cylinder heads and twin Weber 40DCOE's.   They were full spec racing engines, not just warmed over stock Fords . . . . .

Really trick vintage racing engines I was building @ PHP in the mid 90's made 105/110 bhp from 997/998 cc's, 120/125 bhp from 1098 cc's and the power peak was 8500 rpm and safe revs to 9500 rpm.   Those engines needed regular maintenance though.    You ignored that at your own peril . . . . . . . . .

Duckworth himself was at a Watkins Glen Vintage race in the early 1990's.  He was impressed with how far we had taken the development of "his baby".

Based on what I know about those engines and the development I did when I owned PHP, a 998 cc NCF Ford based F/Jr is going to cap out about 114/116 bhp/liter, making peak power ~ 9000/9200 rpm, and it will be: pricey, temperamental and possibly fragile, depending on the quality of the parts used.    Might be enough to be competitive in the right chassis.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 20, 2015, 06:34:41 AM
I SURE HOPE SCTA DOES NOT THINK A HONDA INSIGHT IS A GT CAR.

It's a tough call.

While it certainly only has two seats, is it a "two seat production sports car"?   Honda never referred to it as such.  

Is a '49 Plymouth business coupe a sports car?

The '55 T-bird was marketed as a sports car, but that bench seat sat three.

Are we opening the floodgates to a plethora of Smart Cars running I/GT?

Of course, the rule also states "intended for comfortable high speed driving".

I'd certainly have to hope that those who certify records haven't actually driven a Midget . . .  :roll:


It's all a bit murky these days, in that the wording harkens back to a time when sports cars were sports cars, and other cars were other cars.

It's all becoming a bit "Dolanesque" in the lower rungs of GT again . . .

midget,

I don't argue with the "rules guys" or anybody for that matter, anymore . . . . . .     :dhorse:

I have only so many "breaths" left, I don't intend to "waste" any.    I also recognize that "my opinion" is just that, my opinion.

I suggest you do the same.    It will preserve your sanity.    Oh, wait, you race a . . . . . . . .    :roll:

Uhhhmmm, ya know, it might be too late for us . . . . . . . . .     :cry:

I'll put in a call to Dr. Crane, er, Dr. Phil, aaahhh, maybe Dr. Freud will return our calls . . . . . . . . . . . . .
 :cheers:
Exhaustedbylifeboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 20, 2015, 10:29:34 AM
Silly midget boys, you'll know it's our "Dr." Freud when you hear the never-ending  laughter!  :-D :-D :-D
You'll have so much fun spanking the contenders!  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: ShazamRacing on June 20, 2015, 03:08:53 PM
Guys, according to SCTA rules, the production car classes are divided into Coupes and Sedans, which had seating for 4 (in at least some of their model iterations) and Grand Touring, cars in which all models came with only 2 seats.  Therefore, regardless of what anyone may think the purpose of the Honda Insight is or was, SCTA requires it to compete in the GT class.  I would actually have more options if I could run it in the coupe classes.  Team Shazam made the trek to Speed Week last year, and will try to run again this year, weather permitting.  Interestingly, the Insight does have a brief British road racing history.

Chris, were you required to remove your cylinder head to verify the displacement of the Grenade after you set the record last year?  Your displacement was clearly within 3% of the class minimum, but you never mentioned this in your comments.

Thanks, Gary
Title: Re: Milwaukee Midget
Post by: jacksoni on June 20, 2015, 03:43:54 PM
I SURE HOPE SCTA DOES NOT THINK A HONDA INSIGHT IS A GT CAR.
Sorry to disappoint- the Insight is classed GT. One held the G/GT record for a while, maybe still does. There was an I/GT prepared car at speedweek 2014 that of course didn't run then, I don't know about WOS but Chris beat them to the record anyway.

The above came while I got distracted so is duplicate sort of post.

Along the line of head removal if close to limit, if DW can get a tricky device into the cylinder (ie central plug location) they can measure that way. My 2.0L engine was also at the limit but pumped right at 30cc and was passed without pulling the head. I suspect it varies with inspector.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 20, 2015, 04:48:47 PM
Just a comment -- the SCTA in its first sentence describing the GT class says that it's for "2-seat production sports cars".

It doesn't say "2-seat vehicles".

If it did, I'd guess that Pickups might qualify.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2015, 05:15:41 PM
Precedent set - GT it is.

I hadn't done the process of elimination in my head in that manner.  It makes sense that the chief delineation is two seats, given the other production classes are specified as four seat, because then the question becomes where else could it run?

Better to include than exclude.

Gary, Dan wanted to pump it before we pulled the head.  We popped the hood, removed the plugs and rocker assembly, and clamped the dummy pedestals in place.  He picked a hole, we turned it over, he scrutinized the results and deemed it compliant off of the pump results.



Title: Re: Milwaukee Midget
Post by: jacksoni on June 20, 2015, 07:35:58 PM
Just a comment -- the SCTA in its first sentence describing the GT class says that it's for "2-seat production sports cars".

It doesn't say "2-seat vehicles".

If it did, I'd guess that Pickups might qualify.
You are correct Stan, but GT falls under Production (5E general rules) rules that say 4 seats for coupe and sedan classes and by default if they don't have 4 ( the quibble about jump seats aside) they go to GT. How I understand it anyway. And there is precedent now as Chris points out. I think you would be hard pressed to get one into a coupe class.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2015, 08:06:08 PM
What I'm seeing unfolding is more the expanding character of car designs against the rules as written.

I need to channel my philosophical side on this one.

I'm a bit if a Luddite, in that I have a clear conception in my mind of what a sports car should be, and little has changed in what my definition would be.

But the Insight should not be excluded from competing at Bonneville simply because it doesn't neatly fit into prescribed categories.

Probably better to categorize it in the closest category it would fit into than to not let it run at all.

The alternative would be akin to the SCCA or Vintage road racing rule books, and with the exception of Vintage LSR categories, and from what I've been learning, that's simply not how this sport should operate.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 20, 2015, 08:57:09 PM
". . . the question becomes where else could it run?"

We've always got T.O.

You don't have to qualify every vehicle into an existing class -- just 'cause they want too.

This year there's a '56 DeSoto on a Duramax diesel chassis without a real stock body.  So you want to classify that vehicle into an existing class?

Some think, "I'll show up and let them classify me."

My answer is "Try the Daytona 500 first, and then the Indy 500."  Then come to the SCTA.  The SCTA will let damm-near anything run if they think it is safe.

But is a Smart Car a sports car just because it has two seats?  Is that what a sports car is?

I guess we need to add more classes.  Or don't.  Keep that up and the cars will be like motorcycles.  "Green seat?"  "Leather or vinyl?"

Stan Back

Title: Re: Milwaukee Midget
Post by: Elmo Rodge on June 20, 2015, 09:38:02 PM
That's kinda what I've been thinking. I don't know much about "Door Cars" but in Special Construction, just because it ain't a Lakester, that doesn't automatically make it a Streamliner. Basically it is not incumbent upon us to accomodate everyones dream.  :wink: Wayno
Title: Re: Milwaukee Midget
Post by: ShazamRacing on June 20, 2015, 10:08:33 PM
Chris,
Thanks for the info regarding the post-record inspection.  If I qualify, I hope I am so lucky.  Your are correct, the horses have left the barn regarding my classification.  SCTA has confirmed twice that I will be in GT class, and Brian Gillespie set El Mirage records with an Insight in Modified Sports class, the nest step up from GT. 

I heard a lot of grumbling last year about GT class, and the fact that it's a 'production class' that allows engine swaps.  I don't expect that to change, since there is such a precedence already, but people are agitating.  Best of luck with the build-up of your Rover motor.  It looks like a beast, in more ways than one. 

Who was the record holder when you broke it?  I'd like to learn some of the background.

Gary
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2015, 11:45:09 PM
Gary, the fellow's name was Ralph Thomas, and the car was an Abarth Bialbero.

The car was sold a few years back to Martin McGlone in Great Britain, but it's my understanding it's still stateside being refurbished for historical racing across the pond.  Martin won't bring it back to the salt - it's too valuable at this point, but he races a '66 GT350 on the salt with a team out of Texas.

He's also raced Stirling Moss' old S221 Sebring Sprite at Le Mans.

Here's a protracted story on it -

http://bringatrailer.com/2012/03/10/from-italy-to-the-salt-1963-abarth-1000/

A great combination, and realistically, had it been properly set up for Bonneville, I think it would have run faster.

Pete Krause posted that he built the engine for it, but Ralph claims it was stock and had 5200 miles on it when it ran at Bonneville.

https://www.facebook.com/photo.php?fbid=44651963789&l=6865b2ecdd

I've gotten two different stories about the tires he ran as well, but that's another story.  :wink:

Some claim it was a factory test mule, some say it raced the Targa Floria. 

I had a picture of it up on my dart board for about 5 years.  :-D

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 22, 2015, 07:16:09 AM

Chris, were you required to remove your cylinder head to verify the displacement of the Grenade after you set the record last year?  Your displacement was clearly within 3% of the class minimum, but you never mentioned this in your comments.

Thanks, Gary



Gary, Dan wanted to pump it before we pulled the head.  We popped the hood, removed the plugs and rocker assembly, and clamped the dummy pedestals in place.  He picked a hole, we turned it over, he scrutinized the results and deemed it compliant off of the pump results.


Just to add:

There was always a willingness to allow more (other) cylinders to be pumped and/or to remove the cylinder head for direct bore and stroke measurements.   We were completely at Dan Warner's disposal.   It was his call.

I recall that Dan told us that he wished that everyone in impound would be as patient and co-operative as Chris was.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 23, 2015, 01:39:38 AM
Mark -

Valves are in the Dodge - if you read this before you roll out, give me a call.

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 23, 2015, 09:40:18 PM
midget,

Slider block is all laminated.   Doing the cylinder bore and head bolt layout tomorrow.

Inlet radius adaptor is now all varnished and ready to rock.

Soon Vasily, soon . . . . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 23, 2015, 10:51:37 PM
Mark -

Valves are on their way - expect the Brown Shirt Santa to be knocking on your door Wednesday.

Thanks again!
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 24, 2015, 03:58:07 PM
midget,

da "package" has arrived . . . . . . . .

 :roll:
Homesecurityboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 25, 2015, 03:42:36 PM
midget,

Okedoke . . . . . .

Did some number crunching this AM on C/R.   Will print out the files from my portable cauldron and post up to the build diary.    Typical 1000 cc deal, we are going to have to be a bit clever to get to where we need to be.   Stock style head gasket is NOT an option.

And . . . . .

Made some more progress on the slider block.   Layout done, dowel holes done, 2 chambers roughed out, stud holes drilled and tapped, studs fabricated from threaded rod and the block is currently resting with the studs epoxied into the stud holes and the head, washers and nuts "nipped up" so that the studs grow up straight and tall like all little Chinese studs should.

Pics to follow, on the morrow . . . . . . .    Of to Ravinia to see that skinny singer, Sheryl Crow.
 :cheers:
Flowbeeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2015, 10:13:27 AM
Compression Ratio Measurements and Calculations

midget,

OK, here is the Compression Ratio engineering, as promised:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover20C-R200120001_zpsjey8yab3.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover20C-R200120001_zpsjey8yab3.jpg.html)
This is the Initial input, based on proposed bore and stroke, and:
A)   Measured volume of the cylinder head now,
2)   Quoted piston dome volume from Wossner,
d)   Using the Rover gasket with high "conformability",
z)   Presuming "zero" deck height.   Inputs for rod C/C length and piston compression height are presumptions that need to be confirmed by Wossner.

Issues:
Well, resultant C/R of 9.99/1 static.
1)   248.5 cc cylinder size creates the same compression ratio dogfight I see in every small displacement engine.
2)   This is further complicated by:
      a)   Very large cylinder head volume.  This is a result of the head being used for 1.4L, 1.6L and 1.8L engines as well.
      b)   Very large head gasket volume, 8.5 cc's.   So the "high conformability" gasket is not a choice at this displacement.
      c)   Piston dome volume "seems" to be geared toward 1.6L and 1.8L size engines.  This is no surprise as we are probably the only guys on the planet using this engine at
            1.0 liter displacement.

Bottom line is: the parts required will need to be carefully crafted to our specs, period.

Solutions:
So I got "creative" with a second design scenario on my "portable cauldron".    ( I think I've mentioned before that I like this "simulation" path, as opposed to the cutting/fitting/trying method.)
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover20C-R200220001_zpsf7zni3nj.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover20C-R200220001_zpsf7zni3nj.jpg.html)
Changes I made to raise the C/R:
A)   Changed head gasket dimensions to a size available from Cometic.   This gains ~ 4 cc's. You need to give me the cylinder OD dimension.   The Cometic MLS gaskets
      are "embossed" for compression sealing for the larger bore diameters of the 1.6L and 1.8L engines.   I need to confirm that will work for us.
2)   Reduced cylinder head volume 3 cc's.   We will gain something from flat faced intake valves, I will calculate how much.   Larger diameter valves, such as those from REC
      may also gain back some volume.    I think we need to be prepared for the idea of skimming the head a slight amount, to get to where I know we need to be on C/R.
d)   Increased the piston dome volume by 1 cc.   Hopefully Wossner can increase this volume even larger.    This parameter needs to be pushed, "hard", with whoever is going
      to supply the pistons.   We just can not afford to "give away" anything here.   The dome volume is going to have to be the best compromise between the volume we need
      to gain and the light weight that will be needed for "reasonable" rod tension @ TDC overlap at the rpm's you tend to utilize . . . . . . . .  :roll:  :wink:
 :cheers: :dhorse: :cheers:
MyrddinEmrysboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 26, 2015, 10:33:28 AM
I'm just curious and I do realize that it could cause other problems but, might it be possible to add weld to any part of the chambers to reduce the volume and maybe if you're really lucky increase efficiency?  :? :-o :-D

I realize my perspective may be distorted by what I do.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2015, 10:52:30 AM
I'm just curious and I do realize that it could cause other problems but, might it be possible to add weld to any part of the chambers to reduce the volume and maybe if you're really lucky increase efficiency?  :? :-o :-D

I realize my perspective may be distorted by what I do.  :-D :-D :-D

Pete

Actually, I think your perspective is great, and normally I would contemplate going that route.    I repaired/modified dozens of Cosworth and Lotus heads by welding, BUT, this casting is so thin, I'm paranoid just looking at it.

The problems:

Have to replace the valve seats for sure and probably the valve guides too.    LM25 casting would need to be heat treated after welding since once welded, it would be dead soft . . . . .

Might warp the head, and since the cams ride in the head, now you aren't just surfacing both sides of the head, you are line boring for the cams also . . . . . .
Possible distortion of the tappet bores.   Yeah, tappets in the head, would require oversize tappets and boring or honing to fit . . . . . .
etc . . . . .

So even though it appears to be a useful choice, I'd prefer to stay away from welding unless it is the only choice.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 29, 2015, 06:33:01 AM
Some photos of the cylinder head.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20026_zpsbp0etzzx.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20026_zpsbp0etzzx.jpg.html) (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20023_zpswxqpxz3u.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20023_zpswxqpxz3u.jpg.html)

Compared to a more proven race design 4 valve head, say a Cosworth, the Rover chamber is deeper and more "squared off" at the ends.   This is probably due to the smaller bore diameter than the Cosworth, and it also creates a larger chamber volume, not an issue at 1600/1800 cc's or even 1400 cc's.    But for a 1000 cc engine it is a problem.

The other issue is the relatively small valve diameters for the chamber size/volume.    And the relatively wide valve centerline spacing prevents significantly larger valves from being fitted to the head.    About 1mm larger are available from REC, but that's about the maximum that can be fitted to a 75/76mm bore.

Still, a significant upgrade from the 'A' series power plant.   Once the valve area is calculated and the flow numbers are available, I think that will put things in perspective.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 29, 2015, 08:44:32 AM
And the valves are far enough from each other that crascking between the valves shouldn't be a problem. If a person looks hard enough you can always find something good!  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 29, 2015, 10:34:33 PM
Some photos of the slider block construction process.    The material used is mdf and laminate.    The threads for the studs are threaded directly into the mdf and "hardened" with slow set epoxy.     I use a high helix tap to thread the mdf.    I also wax the threads of the fixing studs and install them into the fixture to prevent the epoxy from pooling in the threads.    After the studs are installed, the head is also installed and the nuts and washers are added to make sure everything sets up while aligned.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20031_zpsx5gikjpx.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20031_zpsx5gikjpx.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20008_zps3e8tgfcj.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20008_zps3e8tgfcj.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20011_zps04ywdndg.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20011_zps04ywdndg.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20012_zpsgxnfvnf4.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20012_zpsgxnfvnf4.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20013_zps0iawwo5z.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20013_zps0iawwo5z.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20014_zpsvxsfwumy.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20014_zpsvxsfwumy.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20024_zpsn8znfbvf.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20024_zpsn8znfbvf.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20019_zpsfmmb1jb8.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20019_zpsfmmb1jb8.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20020_zps3grvdrfr.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20020_zps3grvdrfr.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20025_zpsflqhoicz.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20025_zpsflqhoicz.jpg.html)

The slots to fit the Brzezinski slider fixture are not yet routed into the block, but are center-marked at the top and bottom of the block's base.   The witness lines are visible in the last photo.

Brzezinski will make custom slider plates for any engine, and stocks most V-8 applications.    But if you want to save more than a few bucks ($379/$395 each plate for standards, $695 each plate for customs to your print.) this method will work out just fine.    I just want to add that you also need the flow test stand fixture to utilize a slider plate.

Single cylinder flow test adaptors can be more easily fabricated, you just can only test one cylinder at a time and then you must reset the rig to the next cylinder.   Don't be fooled into thinking that testing only one cylinder of a head gives you representative values for the whole head.    I have lots of data that shows the differences between cylinders . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 29, 2015, 10:47:46 PM
Some close up photos of the combustion chambers with the slider block installed.

76mm bore in the slider block Vs 75mm stock bore.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20026_zpsuc68uofc.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20026_zpsuc68uofc.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20027_zpsc5vr4up0.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20027_zpsc5vr4up0.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20028_zpskqis3umh.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20028_zpskqis3umh.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20032_zps4kdsyzek.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20032_zps4kdsyzek.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20029_zpsrukyuwj3.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20029_zpsrukyuwj3.jpg.html)(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20031_zpshzgnbkrq.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20031_zpshzgnbkrq.jpg.html)

I used red Dykem machinists layout dye to show some contrast on the head face.    It looks like the 75mm bore is an exact match to the existing combustion chamber.

Narrower valve centerline spacing would lessen the valve edge shrouding that is readily visible in these photos.

Next up, the flow testing.   I'm betting a 12 pack of micro-brew I'll be happy with the numbers Vs the "tractor" . . . . . .  :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 29, 2015, 10:57:53 PM
midget,

Any word from Wossner on possible dome volume?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 29, 2015, 11:29:36 PM
midget,

Any word from Wossner on possible dome volume?

 :cheers:
Fordboy

You know, let me jump on that Tuesday.  When we spoke today, I was climbing on the roof of a church taking down a paging system and when I got back, I had to whip up cables for the New Berlin 4th of July festival.

If ya’ll haven’t already noticed, Fordboy’s woodworking skills are par excellence, and he is now the proud owner of what is likely the only MG/Rover K-series flow bench adapter in the Western Hemisphere!

Thanks, Mark.

Meanwhile, North of the Cheddar Curtain –

I am now on day 8 of a 19 day stretch where I have some sort of work commitment every day, 8 of which are double shifts.  But having my free time so limited, it has given me great focus on moving the Pom Rod toward its maiden journey to the Flats in about 37 days.
 
I now have the brake lines in, and managed to get some insulation into place to protect my tootsies from blistering on the way out, both under the hood . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0347_zpsyfnjsobm.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0347_zpsyfnjsobm.jpg.html)

and in the passenger compartment . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0348_zpsklsmmwta.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0348_zpsklsmmwta.jpg.html)

I also made a good start on what I hope will prove to be effective shrouding between the bonnet and the radiator.  I had some steel honeycomb speaker grills I trimmed up to fit and glassed into place between the underside of the nose and the outer edge of the radiator – and they actually stiffened up the bonnet considerably.  A bit more work here, but coming along . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0350_zps3bjxybgg.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0350_zps3bjxybgg.jpg.html)

I also opened up the grill.  I’ve got room now for 2 - 7” electric radiator fans, if necessary.  I’ll tidy it up and paint it when I get back, but this is good enough for the time being . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0351_zpstozuvkna.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0351_zpstozuvkna.jpg.html) . . .

Summerfest is closed tonight, it's 10:30, and I'm going to get 8 hours of shuteye if it kills me.
 
Title: Re: Milwaukee Midget
Post by: tauruck on June 30, 2015, 01:53:02 AM
As always you guys turn a mountain into a mole hill. :-D

If you were a soldier, The VC for you IMO. :cheers: :cheers: :cheers:

Great going. I like the red colour!!!!.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 30, 2015, 08:43:41 AM

If ya’ll haven’t already noticed, Fordboy’s woodworking skills are par excellence, and he is now the proud owner of what is likely the only MG/Rover K-series flow bench adapter in the Western Hemisphere! 


If I could have clamped this 76mm bore turd with 88mm bore spacing onto a Chevy/Ford/whatever bore adapter I would have done it.    :-D

Oh well, had to make slider plates for MGB, Lotus, Cosworth, Ford NCF and Ford CF, big bore 'A' series, and now Subaru for Tom, so what the hell . . . . . .   :roll:

I suspect the Rover plate will get the least use though . . . . . .  :cry:   but it will deliver what we need in terms of . . . . data.

 :cheers:
mdfboy
Title: Re: Milwaukee Midget
Post by: SPARKY on June 30, 2015, 09:01:44 AM
 :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on July 02, 2015, 06:14:01 AM
I'm liking where this is going
G
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 02, 2015, 09:20:06 AM
I'm liking where this is going
G


We all do Graham, its going to Bonneville  8-)  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 02, 2015, 09:49:07 AM
A numbers exercise . . . . . .

midget,

As promised the valve diameter and area calculations.   And yes, I was a bit surprised.    The traditional thinking is:   "A four valve HAS to be better than a two valve!!"

Really?      Some number juggling:

BMC 'A' series:

Bore diameter: 2.815"

Intake valve diameter:      1 x 1.475"
Intake valve area:             1.7087 sq. in.
Int valve dia/bore dia:       52.4%
Int valve area/bore area:   27.46%

Exhaust valve diameter:    1 x 1.150"
Exhaust valve area:           1.0387 sq. in.
Ex valve dia/bore dia:        40.9%
Ex valve area/bore area:    16.69%


Rover 'K' series:

Bore diameter: 75.5mm (2.972")

These are the stock sizes.  REC has slightly oversize valves available.
Intake valve diameter:       2 x 1.089" (27.67mm)
Intake valve area:              1.863 sq. in.    an 8.3% increase over the BMC
Int valve dia/bore dia:        73.3%
Int valve area/bore area:    26.86%           a 2.2% decrease over the BMC

Exhaust valve diameter:     2 x 0.949" (24.10mm)
Exhaust valve area:            1.415 sq. in.    a 26.6% increase over the BMC
Ex valve dia/bore dia:         63.9%
Ex valve area/bore area:     20.40%           an 18.2% increase over the BMC

REC 21-4N Stainless Valves
REC #739
Intake valve diameter:       2 x 1.161" (29.5mm)
Intake valve area:              2.1173 sq. in.    a 19.3% increase over the BMC
Int valve dia/bore dia:        78.1%
Int valve area/bore area:    30.52%             a 10.0% increase over the BMC

REC #740
Exhaust valve diameter:     2 x 1.023" (26.0mm)
Exhaust valve area:            1.644 sq. in.    a 36.8% increase over the BMC
Ex valve dia/bore dia:         68.8%
Ex valve area/bore area:     23.70%           a 29.6% increase over the BMC

I did not use any comparison percentages for valve dia/bore dia between the two engine types.    Although the comparisons are valid two valve to two valve, and four valve to four valve, my own opinion is that it is not a valid comparison two valve to four valve.     I use valve area/bore area as a valid comparison.


REC also has 21-4N valves in the stock diameters, and the shapes are probably better for flow.

It is possible that the increase from the larger REC exhaust valve might not be necessary, but the head needs to be flowed before this can be determined.   Flow increases on the order of percentages that are seen here, would allow a "softer" exhaust cam to be run without penalty.

The best choice could be to fit the larger, aftermarket valves, even if they need to be cut down slightly on diameter to fit the existing valve seats.   The larger valves would also allow "reshaping" of the valve seats (and possibly the valve seat angle) to a "radius" style seat form.     JMO at this point, I still need to flow the head and analyze those numbers . . . . . . .

The takeaway here is that it is easy to be fooled into thinking: "Well, this just has to be better."     It's why you should always, "Run the numbers".     Increases in the number of valves might be negated by the increase in bore size.   As it turns out, limited valve size and the resultant reduced flow available is a well known problem with the 'K' series.   It probably is not going to be an issue at one liter of displacement, but is always better to find out ahead of time . . . . . .   :-o

And yes, before somebody chimes in, the first comparison here is between a race developed head, (the BMC), and the stock Rover head, not really a "fair" comparison.    But, once again, we are trying to make a silk purse out of a sow's ear . . . . . . . . . on a budget . . . . . . . .    :roll:

The budget for refreshments needs to be increased . . . . . . . . . . . . . .    :wink:

JMO
 :cheers:
Fordboy

edit:  Checked my math and I had to do some edits . . . . . . :-(   :?
Rechecked my math after prying my head out of my a** and corrected a second time!!     I gotta write a spreadsheet analysis program for this.    These hand calculations and number transpositions are driving me nuts . . .   :-(
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 02, 2015, 09:52:13 AM
I'm liking where this is going
G


We all do Graham, its going to Bonneville  8-)  :cheers:  :cheers:

And perhaps other places.    Depending on the performance, uhmmm, and the brakes . . . . .  :roll:
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 02, 2015, 10:32:01 AM
midget,

OK, just ran out to the garage to check the valve seat ODs on the head.

Quick check with a metric caliper:

Int:   29.5 OD
Ex:    26.0 OD

So the bottom line is: the oversize REC valves will fit the existing seats, as will the std size REC valves.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 05, 2015, 10:45:13 PM
midget,

Took a quick look at the print from Wossner.

Couple of problems:
1)   22.5mm compression height.   In line with 1.6/1.8 liter engines.   Hurts us on rod length and rod stroke ratio.
2)   Dome volume of 10.7cc's.        Again, in line with 1.6/1.8 L engines and a compression ratio killer for us.
3)   18mm pin diameter.                Stock?   Can this be reduced?
4)   Narrow cavity for rod pin end.  Unspecified on print.

Is this carved in stone? (er, aluminum . . .) or is this a starting point?

Not trying to be a "Wendy whiner".    Just want to get what you need.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 05, 2015, 11:01:45 PM
midget,

Just a reminder for members of Sconnie Nation:

We are going to have to slice the "cheese" really thin on this project . . . . . . . . especially the reciprocating "cheese" . . . . .  :-D

Can you pitch sponsorship from Sargento?   Hell, they are based in Plymouth, WI.    Or used to be at least.

 :cheers: :dhorse: :cheers:
Brieboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 06, 2015, 03:44:16 AM
Huge thank to John Noonan who got us the print on the piston.

The component listed in the catalog is a discontinued item.  Seems nobody wants to race a 1.4 when a 1.8 is readily available, and I'm the only nitwit who thinks taking it to 1.0 from 1.4 is a good idea.

My thought process on this is by going through a supplier who already has the critical dimensions and angles in a CAD file, we can go through their catalog and find an appropriately sized forging from a different application, tweak the dimensions, and have them produce the piston to our modified spec based on their existing files.

I'll spend some time with the drawing tomorrow. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 06, 2015, 12:55:56 PM
Huge thank to John Noonan who got us the print on the piston.

The component listed in the catalog is a discontinued item.  Seems nobody wants to race a 1.4 when a 1.8 is readily available, and I'm the only nitwit who thinks taking it to 1.0 from 1.4 is a good idea.

My thought process on this is by going through a supplier who already has the critical dimensions and angles in a CAD file, we can go through their catalog and find an appropriately sized forging from a different application, tweak the dimensions, and have them produce the piston to our modified spec based on their existing files.

I'll spend some time with the drawing tomorrow. 

midget,

If this can be the starting point with some changes for a 1 liter specific part, that could work out very nicely.  It would be nice to not have to mill the head further . . . . . .
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 07, 2015, 07:12:44 AM
midget,

Dropped off the trans case and Chevy bellhousing print with Mike H. yesterday.     I did NOT have a drawing of the gearbox attachment bolt pattern.

Mike and I took a quick look at the hole pattern of the trans case Vs the bolt hole pattern of the stock intermediate plate.   Uhhhmm, typical Mowog quality on the intermediate plate, so Mike is going to pull the pattern off the gear case.   :-)

He will add this info to the Rover pattern and produce another print.    At that point he can knock out a mock-up adaptor out of mdf.    No doubt the threaded holes will need to be "hardened" with epoxy for the fit up.

If we are a bit clever about this, we might be able to sneak multiple lay over angles on to the mock-up adaptor, just to try out the fit.    I know the Brit street conversions are all @ the stock 12 degree lay over to accommodate the wet sump.    I just thinking that straight up or a lesser angle will give more room for the header and steering . . . . . .    :-)

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 07, 2015, 07:15:28 AM
Also,

Got the neoprene gasket for the flow test slider made yesterday.   Too bad neoprene won't work in the engine . . . . . . . . .

Another step closer . . . . . .   :wink:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 07, 2015, 11:05:56 AM

I also took the lifters out, filled 'em with oil and back primed the block a little bit.  With the remote filter, I should be able to give it a solid oil prime before I turn it over.

35 years this thing's been sitting assembled???  You did a really good job on oiling up the bores.  No corrosion whatsoever.


I have a GM (Chevy) oil pump priming rod for use with an electric drill if you want to borrow it . . . . . .  and if it will work for the app.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 07, 2015, 09:43:45 PM
Also,

Got the neoprene gasket for the flow test slider made yesterday.   Too bad neoprene won't work in the engine . . . . . . . . .

Another step closer . . . . . .   :wink:

 :cheers:
Fordboy

Actually, I was thinking we could get the long bolts made out of neoprene to increase the clamping pressure . . .  :|
Title: Re: Milwaukee Midget
Post by: salt27 on July 07, 2015, 11:29:26 PM
Also,

Got the neoprene gasket for the flow test slider made yesterday.   Too bad neoprene won't work in the engine . . . . . . . . .

Another step closer . . . . . .   :wink:

 :cheers:
Fordboy

Actually, I was thinking we could get the long bolts made out of neoprene to increase the clamping pressure . . .  :|

Careful with that, the increased hardness of the neoprene may gull the threads in the block.   :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 07, 2015, 11:39:15 PM
Also,

Got the neoprene gasket for the flow test slider made yesterday.   Too bad neoprene won't work in the engine . . . . . . . . .

Another step closer . . . . . .   :wink:

 :cheers:
Fordboy

Actually, I was thinking we could get the long bolts made out of neoprene to increase the clamping pressure . . .  :|

Careful with that, the increased hardness of the neoprene may gull the threads in the block.   :roll:

Hmmm . . . good point, Don . . .

Maybe I can source some 9 mm cork gaskets from a plumbing supply house . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 08, 2015, 11:46:07 PM
Well, SHAZAAM!

It's amazing what gets done when you spend a month and a half with your pants around your ankles buried in other distractions.

I remember last time I had Greg whip me up a crank, I was waiting and worrying and tearing my hair out, and it seemed to take forever.

But now he's calling me and bitching that I need to get him dimensions in order to finish!

His e-mail to me read as follows . . .

"Chris,  This is as light as I can make it with the info that I have.     Greg"

And as usual, the work looks excellent . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4626_zpsljprzdqn.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4626_zpsljprzdqn.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4627_zps1zvx6dvs.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4627_zps1zvx6dvs.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4628_zpsonvu8rbx.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4628_zpsonvu8rbx.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4629_zpseahsvcpm.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4629_zpseahsvcpm.jpg.html)

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2015, 09:04:22 AM
Well, SHAZAAM!

It's amazing what gets done when you spend a month and a half with your pants around your ankles buried in other distractions.

I remember last time I had Greg whip me up a crank, I was waiting and worrying and tearing my hair out, and it seemed to take forever.

But now he's calling me and bitching that I need to get him dimensions in order to finish!

His e-mail to me read as follows . . .

"Chris,  This is as light as I can make it with the info that I have.     Greg"

And as usual, the work looks excellent . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4626_zpsljprzdqn.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4626_zpsljprzdqn.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4627_zps1zvx6dvs.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4627_zps1zvx6dvs.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4628_zpsonvu8rbx.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4628_zpsonvu8rbx.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/100_4629_zpseahsvcpm.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/100_4629_zpseahsvcpm.jpg.html)


Exxxccelllllennnntttt!

Let's put our heads together to get him what he needs . . . . . . .

Mr.Burnsboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2015, 09:06:17 AM
Any chance of scaring up some O/S O.D. valves from REC?   2 each minimum?

 :cheers:
Flowbeeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2015, 09:21:11 AM
Not sure what this means, if anything, in the "Great Scheme of all things Chinese, er, MG . . . . . . .

midget,

Cylinder head casting number is verified to be LDF 106290

Which, according to the 'K' engine page, makes it a "late" 1.6/1.8 "high port" head, with 34mm inlet ports.

The port size I already verified.    And the high port head is considered to be the "better" performer for high output engines.

This leads me to believe, more strongly than ever, that very little porting will be required for the output levels we are seeking.

I think the only negative is the large size of the cylinder head's combustion space, which I already commented about.

Working on a "Honeydo" project to forestall divorce court . . . . . . .   :roll:

As soon as that's finished up, I'll fabricate the 2 valve opener adaptor, the dial indicator mounting adaptor and get on the flow bench.

 :cheers:
Workin'fortheRedQueenboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 09, 2015, 09:55:06 AM
Any chance of scaring up some O/S O.D. valves from REC?   2 each minimum?

 :cheers:
Flowbeeboy

What have we got for an overall length and stem diameter on these?  I'm thinking there might be a common HP Motorcycle piece available stateside for testing purposes.

 :roll:
Title: Re: Milwaukee Midget
Post by: SPARKY on July 09, 2015, 09:57:29 AM
 :cheers:

Thanks for posting the details
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2015, 10:03:21 AM
Any chance of scaring up some O/S O.D. valves from REC?   2 each minimum?

 :cheers:
Flowbeeboy

What have we got for an overall length and stem diameter on these?  I'm thinking there might be a common HP Motorcycle piece available stateside for testing purposes.

 :roll:

I'll dig through my REC catalog for dimensions as soon as I'm out of "Red Queen Hell".

 :cheers:
Slavetothekitchenredoboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2015, 03:58:28 PM
Any chance of scaring up some O/S O.D. valves from REC?   2 each minimum?

 :cheers:
Flowbeeboy

What have we got for an overall length and stem diameter on these?  I'm thinking there might be a common HP Motorcycle piece available stateside for testing purposes.

 :roll:

midget,

From my old REC Catalog:

REC 739 Inlet
1.161" head dia.
3.528" O/A length
.235" stem dia
single bull lock keeper groove


REC 740 Exhaust
1.023" head dia.
3.545" O/A length
.235" stem dia
single bull lock keeper groove

These are ~ 2mm larger in diameter than the stock valves and are the maximum size that the existing valve seats can accommodate.   They probably require "Colisbro" or some other type of bronze valve guide if the valve stems are uncoated.   If the valve stems are chrome plated, the stock cast iron guides can be used if the clearances are OK.

And hey, I don't just answer my phone for "anybody", ya know?    It could be one of my asswipe brothers callin' . . . . . . . .

 :cheers:
Flowbeeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2015, 04:55:32 PM
midget,

"Wiggle Pin" has just e-mailed me the print for Rover adaptor, Ver 1.0, as a pdf.

I forwarded it to you as I do not have the time today to convert it to a jpeg, or etc, that can be posted for viewing without downloading.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 11, 2015, 07:51:11 AM
Insert Tab 'K' into Slot 'MG'

midget,

The start of the process, courtesy of Wiggle Pin . . . . . . . .


(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Block%20Mounting%20Layout%20001_zpsyrvqg60t.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Block%20Mounting%20Layout%20001_zpsyrvqg60t.jpg.html)


Next step is to ghost in the 'A' series transmission mounting pattern on a different CAD layer.     1/2" thickness is going to be the minimum thickness for the adaptor plate, because of the need to use some metric flat head socket cap screws for the fasteners.     Probably want to use 6061T-6 aluminum tooling plate for the adaptor.

Once everything is laid out, a mockup adaptor made out of 1/2" plywood or MDF will allow an "offer up", into the car.    Layover angle, or lack thereof, can be assessed at that time.   Layover is going to be dictated by space available for various items, injectors/inlet manifold and exhaust headers the most critical.      The wood mockup is a cheap and easy way to research alternative layouts if required.

On another positive note, the starter fitment looks like it will be relatively straightforward using the existing bits.

 :cheers:
Backfromhawaiiboy

Well, while the midget is off fulfilling his Rock & Roll Fantasies, I guess I need to get this up and posted for the plethora of humanity wanting to use a Rover 'K' to power their race cars . . . . . . . .  :wink:  :wink:  :wink:

Insert Tab 'K' into Slot 'MG', part deux . . . . .

From the concerted efforts of "Wiggle Pin",  aka Mike Hart of Deerfield Engineering

(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover20Adaptor-Dyno20Plate20001_zpsd0d4m0so.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover20Adaptor-Dyno20Plate20001_zpsd0d4m0so.jpg.html)

Thanks Mike, for all your hard work on this "crime against humanity" . . . . . .   :roll:

Ya know, this might actually work . . . . . . .

Hey, yeah you Rock & Roll boy, when can we offer up the alloy lump into that little green chrysalis you fold yourself into?   :-D

 :cheers: :dhorse: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2015, 11:57:52 AM
This one print will decimate an entire cottage industry of Brits making cast bellhousings for T9 transmission adapters behind the K series engines going into Spridgets.

This will teach 'em not to be so stingy with their sponsorship programs.   :evil:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on July 11, 2015, 02:44:05 PM
I can't get the complete drawing to show on my screen but I hope that your tolerance block calls for +or- .005 on all of the decimal dimensions or you may  become a member of "The Brother Hood of Accumulated Errors" . Making your adapter plate on a mill with DRO should easily make all of the dimension withing .005. Making it on a CNC with a tool changer would be +or- .001 and the programming would probably take longer than making the part.  I do like your dimensioning  method, everything off of the center which is the most important point.

Rex
Title: Re: Milwaukee Midget
Post by: Interested Observer on July 11, 2015, 06:38:24 PM
Actually, the drawing looks to be only semi-finished.  There are a number of undefined and poorly defined features and what appears to be a drafting error.   And, as Rex has noted, no indication of tolerances. 
In contrast to Rex’s liking of the centerline datum (which is only the center of a clearance circle--not a very important feature) using a datum that is floating somewhere in mid-air is liable to be hard to work with or reference if needed.  Plus, the starter cutout makes it really dubious that the lateral centerline could be re-established.  If it gets made and things don’t quite fit, where do you start measuring from--air?
Title: Re: Milwaukee Midget
Post by: hotrod on July 11, 2015, 07:45:19 PM
Normal engineering practice would be to use half the smallest significant digit as the tolerance for location if it is not otherwise specified (ie .005 +/-)
There should be notes on diameter tolerance for the holes, bolt clearance and dowel pin fit clearance requirements are very different.

The center point is good for initial layout since all positional coordinates are referenced off of a single point. It would be helpful if the radial distance from that center point to each hole was specified (allows you to do a manual layout with scribe, ruler and dividers as a double check on the orthogonal coordinates, for each hole.
I really like having two methods of locating a hole on a trial piece like this as it tends to double check things for you. If you are off one on one of the coordinates you have no easy way to check the position but a radial distance from the center point would give you a quick easy double check.

Good job on a first cut. Piece of plywood to do a physical check then tweak and modify dimensions as necessary.

The center point can be preserved several ways, you can only cut the circle as the last step after you have verified the various hole positions (especially since it is not a critical locating surface)

You can also derive it by relative dimensions from the other holes the vertical center line is defined by the center of the bottom center hole and the distance between the top two holes, and the horizontal center line is defined by a 0.44 offset down from the line between the two horizontal (near center holes)

For layout purposes center to center distances between widely separated holes across the plate could also augment or replace radial distances from the center point for layout purposes.
Careful use of scribe dykum blue and dividers can get you very close to digital accuracy if you take your time and double check.
Title: Re: Milwaukee Midget
Post by: manta22 on July 11, 2015, 08:03:44 PM
I think there was a dimensional standard adopted years ago- ANSI Y14.5- that covered this. Not everyone is familiar with it but I'll bet the CAD/CAM people are.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Podunk on July 11, 2015, 08:35:06 PM
If the outside contour and/or center diameter are machined 0-0 is easy to find. Location of center diameter to dowel holes is what is important to reinstalling the plate back in
the same position if "adjustments" are required. BTW the drawing looks good to me.
Title: Re: Milwaukee Midget
Post by: jdincau on July 11, 2015, 08:42:40 PM
That's what's nice about a CAD model. You can make the paper look any way you want. Change the number of decimal places shown, reference datums etc. You can always go back and dimension a new feature relative to any of the old ones.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2015, 09:30:57 PM
It's my understanding that Wigglepin installed both the block and the bellhousing in his CNC mill and created the drawing from coordinates based on the centerline of both items.

These may need to be adjusted on axis to each other if we do some sort of layover of the block.

I am seeing a hole missing a "y" coordinate.  As to the tolerences - yes, I'm not seeing a reference.

Title: Re: Milwaukee Midget
Post by: Elmo Rodge on July 11, 2015, 09:34:39 PM
They're all 2 places. That just about makes them "clearance" holes, dudn it?  :-D Wayno
Title: Re: Milwaukee Midget
Post by: Peter Jack on July 11, 2015, 10:01:56 PM
That's a CAD sketch rather than an engineering drawing. The guy who did the sketch will be doing the work so he doesn't need anything more. In photography we call what you guys are doing pixel peeping. What you're complaining about just doesn't matter so long as the fabricator understands what's meant by the drawing. RELAX everyone. RANT ENDED.  :roll: :roll: :roll: :-D :-D

Pete

Bye the way I think it's a rather neat CAD sketch.  :cheers: :cheers: :cheers:

P.J.
Title: Re: Milwaukee Midget
Post by: Interested Observer on July 11, 2015, 11:39:10 PM
Another curiosity about the drawing is that the hole patterns that correspond to the 5/16” screws are about 0.020” offset from the centerline.  These holes look awfully like they should be symmetrical about the centerline, not offset.  Is the block or tranny actually offset?  If not, is the driveline going to appreciate being in a bind?
Not to mention the variances in their elevations.

So the question arises, is the part defined by the drawing or "the guy doing the work"?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2015, 01:51:22 AM
IO, I think . . . think . . . I know what you're saying.

The engine has a slight bit of layover built into the design.  As a prototype, we're going to attempt to put the engine in straight up to allow us more room on the driver's side for exhaust.

The K exhausts from the left.  In Great Britain, where most of the Midget/K-series swaps are performed, the steering is on the right hand side, which makes the swap pretty easy.   If it will go in straight up, we'll have more room for exhaust routing with our left hand drive parameter.

The K was designed for FWD applications, which would likely have a bearing on bell housing mounting points with respect to casting parameters for engine mounting.

So if I'm reading what you're saying correctly, to answer the question, "is the part defined by the drawing or 'the guy doing the work'?", and seeing as I wasn't present when Mike performed the work, my most concise and accurate positive response would probably be "yes, I think so".   :-D

And to make it even goofier, this plate also bolts up to a Chevy bell in order to dyno, but before the engine goes in, the ears will likely have to be trimmed in order to clear the engine bay.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 12, 2015, 09:15:03 AM
midget, et all,

I think the default dimensioning value is set at 2 decimal places on Mike's CAD software.

I know his hand sketch is to three decimal places using the digital positioning on his vertical mill.

And yes, as odd as it seems, all the BMC blocks and transmissions I've measured up are offset by .018"/.021".     I "don't get it" either.   There does not appear to be any reason for the offset.

The dimensions are set up on differing "layers" of the electronic "drawing" so that any necessary "layover" can be easily implemented by "rotation by degree" and the changed dimensions of the "features" can be pulled of the datum point.

This is the "first look" drawing, just the beginning of the plan.    It is basically getting all the info on one sheet of paper for planning purposes.     I'm sure there will be some revisions and modifications as we move forward, there always are . . . . . . . .

At this point, we just want to set if the new dog will fit in the old kennel . . . . . . . .

TTFN
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 12, 2015, 12:36:27 PM
Most machinists don't understand (paraphrasing an old USAF TO I was intimately familiar with) "no tolerance is given, the technician should achieve the values to the best of his ability" ... they want to know how far they can miss and still be usable.
My old mill is good to about a thou or so... and I would bet that would be close enough for working on British junk that probably struggles to be that repeatable. 
My guess is that more racers run on eyeball engineering that CNC

Nice drawing... it could be built with that and a file...  :roll: the metal type, not the computer   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 13, 2015, 10:06:19 PM
Welcome to Wisconsin . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/shattered/DSCN0800_zpsuk0btpnq.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/shattered/DSCN0800_zpsuk0btpnq.jpg.html)

So now we know there is a portal north of the Cheddar Curtain, and it’s right up the street from the Minhas Brewery, the second oldest in the US, in Monroe, Wisconsin.

Lovin’ that Huber Bock!

Fordboy mentioned that I was off fulfilling my “Rock & Roll Fantasies” .   It’s a rare gig we play that draws this kind of a crowd – probably about 1,500 folks on a warm Friday evening in the cheese covered, beer soaked, unglaciated driftless region of the state . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/shattered/DSCN0759_zpsxvz4nidl.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/shattered/DSCN0759_zpsxvz4nidl.jpg.html)

It’s a Rolling Stones tribute act we do, and the folks who booked us in Monroe, Wisconsin are huge fans – so much so that they commandeered the upper window of the Green County Courthouse to show a bit of love –

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/shattered/DSCN0786_zpsgcfirxm9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/shattered/DSCN0786_zpsgcfirxm9.jpg.html)

Every time I think I’m going to pack it in, we wind up with a gig like this, and I realize that selling off the guitar arsenal is probably not the best way to finance my LSR project.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/shattered/DSCN0774_zpsou76c2fo.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/shattered/DSCN0774_zpsou76c2fo.jpg.html)

Mark’s off the grid for a few days – but we’ll be seeing flow bench results very soon.
Title: Re: Milwaukee Midget
Post by: manta22 on July 13, 2015, 10:55:49 PM
Keep on truckin', Chris.  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on July 14, 2015, 12:14:48 AM
Rock on...Chris :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 14, 2015, 10:08:42 AM
I wanna be John, not Keith . . . . . . . .

Ooops, guess I shoulda played guitar, not bass . . . . . . .   So I could be Paul . . . . .   Oohh, wait, . . . . .  Paul is dead, or so I've heard.

 :roll:
F/B
Title: Re: Milwaukee Midget
Post by: gkabbt on July 14, 2015, 10:47:30 AM
I remembered Chris used to play in a C/W band called Honky Tonkitis and I just found this on youtube:

I Hope I Don't Get the Clap Tonight! (https://video.search.yahoo.com/video/play;_ylt=A2KLqIJ8HaVVLyUA0yH7w8QF;_ylu=X3oDMTByZWc0dGJtBHNlYwNzcgRzbGsDdmlkBHZ0aWQDBGdwb3MDMQ--?p=Honky+Tonkitus+I+Hope+I+Don%27t+Get+the+Clap+Tonight&vid=8938bf3f90744cd6951a975861626569&turl=http%3A%2F%2Fts3.mm.bing.net%2Fth%3Fid%3DWN.JNnEtqGmI16pFrakSnJXDw%26pid%3D15.1%26h%3D168%26w%3D300%26c%3D7%26rs%3D1&rurl=https%3A%2F%2Fwww.youtube.com%2Fwatch%3Fv%3DQ4fx1z4ZZQ0&tit=Honky+Tonkitis-I+Hope+I+Don%26%2339%3Bt+Get+the+Clap+Tonight&c=0&h=168&w=300&l=209&sigr=11bd20hmv&sigt=11m07lgr5&sigi=12klvuhnm&age=1349647099&fr2=p%3As%2Cv%3Av&fr=yfp-t-901&tt=b)

I got a good chuckle!

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 14, 2015, 12:28:44 PM
The Clap?!?!!

HEY, that's treatable.

Folding all 5' 17" of yourself into an 80" wheelbase salt racing door slammer . . . . . . . .

Ahhmm, uhhh, I'm thinkin' that's terminal.

Terminal velocity that is.
Fordboy
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on July 14, 2015, 01:32:25 PM
You said, Rimshotboy.  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 18, 2015, 12:14:33 PM
midget,

Sent an inquiry to G&S via email to find out if the REC valves are even available.     Will advise on the response.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 20, 2015, 07:19:47 AM
midget,

Sent an inquiry to G&S via email to find out if the REC valves are even available.     Will advise on the response.

 :cheers:
Fordboy

G&S responds that the valves are in stock at this time.   21.96 Brit pounds each currently.    Looks like a significant investment for additional flow testing with those shapes.

However, Andy is on Holiday, so my technical question about guides goes unanswered until his return later this week.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 20, 2015, 06:42:16 PM
midget,

Picked up the empty BMC trans case from Mike today.    We discussed the layout drawing for the adaptor plate, and, as I suspected, his hand written notes were to 3 decimal places.     He also confirmed that his CAD program is set to the default value of 2 decimal places, kinda weird for an ME, fine for an Architect.

Once I flow the head later this week, I'll pack up all the special 'K' bits I have at the ranch and smuggle them back across the "cheddar curtain" to Beerhaven.  Everything can then be in one place for an offering to the racing (read that Beer) gods . . . . . . . :wink:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 20, 2015, 07:26:25 PM
Back row, far right hand side, Nick Martin, our on-the-salt captain, taking his place amongst the captains of industry.

https://www.facebook.com/theproscloset/photos/a.173235816074031.48833.168973999833546/1003852243012380/?type=1

His business, the Pros Closet, has been utilizing PayPal since its inception.  As the largest E-Bay retailer of used bicycle parts and accessories in the world, his presence for the bell ringing ceremony is high praise to his business acumen.

Atta boy, Nick!

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 21, 2015, 07:53:46 PM
midget,

Harold has graciously offered some Cosworth valves to the effort.    He'll send them off next week.    As soon as they arrive, I'll check out if they can be made to work.   I'll have to find out if a .280" stem retainer will fit under the existing tappets.    What will fit the existing tappet ID will be the key issue.

Pleasant weather today south of the "curtain".    Methinks it calls for a weissbier . . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on July 22, 2015, 08:08:05 PM
Midget, I think the cat is out of the bag :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2015, 08:14:46 PM
Meow?  :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2015, 08:47:52 PM
Ahhh . . . now I get it . . .

http://www.cbsnews.com/news/a-lion-ish-sighting-in-milwaukee-starts-a-hunt/

Explains why all the catnip in the garden is gone . . .

Title: Re: Milwaukee Midget
Post by: Elmo Rodge on July 22, 2015, 08:55:39 PM
Dood. Catnip. Yeah, that's what it was.  :roll:            :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: jdincau on July 22, 2015, 09:06:30 PM
Doo Doo Doo lookin out my back door
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2015, 09:49:15 PM
One oversized feline, and every damned fool with a camcorder thinks he's Richard Attenborough.

There's more to worry about in alleys of the Brewer's Hill neighborhood than a lost lion.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on July 22, 2015, 10:00:52 PM
You are assuming the cat is lost :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 23, 2015, 06:32:03 AM
I think it wants to sample Beerhaven's microbrews with a t-shirted white-tail . . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 23, 2015, 06:39:42 AM
One oversized feline, and every damned fool with a camcorder thinks he's Richard Attenborough.

There's more to worry about in alleys of the Brewer's Hill neighborhood than a lost lion.

A few miles from the domicile of the midget, but fairly close to his "workplace".

Well, at least it's not a Bear . . . . . .   oh wait, no danger to anyone in Sconnie Nation from one of them, plus you can see them coming from blocks away with those navy and orange uniforms . . . . . . . . .

Footballfreeboy
Title: Re: Milwaukee Midget
Post by: floydjer on July 23, 2015, 08:40:42 AM
I think it wants to sample Beerhaven's microbrews with a t-shirted white-tail . . . . . . .
[/quote Is that similar to the pink bellied double breasted mattress thrasher???/
Title: Re: Milwaukee Midget
Post by: Ron Gibson on July 23, 2015, 09:18:37 AM
FLOYDGER: You're BAAAAACK!!!!!! :cheers: :cheers: :cheers:
Glad to read you. :-D

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2015, 09:28:57 AM

Well, at least it's not a Bear . . . . . .   oh wait, no danger to anyone in Sconnie Nation from one of them,

One of the long-standing jokes I have with Kate addresses her inability to discern directions.  Doesn't understand east from west, always turns the wrong direction when going into the mall . . . It's nothing short of amazing to me that her brain function stops when it comes to issues of direction and spousal choices.

I tell her, "Don't wonder off - you'll be eaten by bears".

Well, about three years ago, and about an equal distance from our house but in the opposite direction of this alleged lion spotting, a Black Bear was treed in an industrial park.

"See", I said, "They're coming to get you".

It doesn't help that the town she grew up in, Mukwonago, it a Potawatomi word meaning bear's den.

So today, I feel like the scarecrow, escorting Dorothy through the forest.

Fordboy, I seem to recall, many many years ago, a quasi-professional football team in Illinois, and I think they were called the Bears.

Whatever happened to them? 

 
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 24, 2015, 06:18:02 AM

Well, at least it's not a Bear . . . . . .   oh wait, no danger to anyone in Sconnie Nation from one of them,


Fordboy, I seem to recall, many many years ago, a quasi-professional football team in Illinois, and I think they were called the Bears.

Whatever happened to them? 
 

To the best of my recollection:    Whilst being guided by Marc Trestman on some sort of hunt in the "near Northwoods", it was rumored that they were killed, skinned and eaten raw by some local "meat packers".     Trestman was last seen running east at a speed capable of "aquaplaning".    There were some rumors of some survivors being led back to civilization by a "cutler", but so far, these are just rumors . . . . . . . . . . .

There is a rescue mission being planned, to be headed by a guy named "Fox", but I'm guessin' the lion will make short work of him and his intrepid (and probably tasty) little group.

 :cry:  :cry:  :cry:
Footballfreeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 27, 2015, 06:44:11 AM
I think it wants to sample Beerhaven's microbrews with a t-shirted white-tail . . . . . . .

 Is that similar to the pink bellied double breasted mattress thrasher???


Uuuuhhhhmmm, no.

You will need to get the whole sordid story from the midget . . . . . . . .

 :cheers:
Againstanimalhusbandryboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 27, 2015, 06:51:10 AM
Sconnie Nation Residents:

Lock up your wives, children, barnyard animals, pets, AND ESPECIALLY YOUR GOLDEN RETRIEVERS . . . . . .


Why?

Lion hunting season has started in Wisconsin!!!!!

I'm stayin' south o the cheddar curtain until Wisconsin's finest apprehend this creature.    Ya just can't be too careful . . . . . . . .

 :roll:  :cry:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2015, 01:27:34 AM
Kate tells me there was another sighting, this time a mother and a cub. . . Which tells me there are at least three.

And yes, some jackass shot his neighbor's dog, alleging he thought it was a lion.

Enough about feline/canine differentiation, let's move on to amphibians.

Had Speedweek occurred, I'm certain the Frogeye would have been ready -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN5581_zpssuju2tqg.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN5581_zpssuju2tqg.jpg.html)

I've often thought that the ones having the most fun at Bonneville were the spectators who showed up in hot rods.  I had this vision in the back of my mind, the Pom Rod, parked at the starting area of the short course, leaning up against it, wearing my pith helmet, drinking an Old Speckled Hen and watching the Project '64 Mini rip down the salt.

Damn the weather and the BLM.

The color is a very light peach, period appropriate.  It's completely slap-dash - the paint is thin, I'm using foam rollers, and after I get a few more coats on, I'll give it a 1000 wet sand, buff it and call it good.

The car falls into the cracks.  It's structurally superior to any typical restorable Sprite, thanks to Podunk Engineering, but the time and effort to get it to a concourse condition simply doesn't warrant the expense.  I've seen completely restored Bugeyes with astronomical price tags, but nobody's paying what's being asked.  Even professionally installed Rover V8 MGB's are losers as soon as they hit the street - nobody ever gets out of them what they have in them.  I've already got too much time and effort in it, so I'm taking a "good enough" approach to aesthetics.

If I quit now, I'm ahead.

The wet sand should give it the appearance of an old patinaed restoration, the suspension and drivetrain are all solid, and at the end of the day, it's going to be a very quick, decent handling hot rod that should be reasonably safe and fun to drive.

And you know what?  That's all I've ever really wanted in a car.
Title: Re: Milwaukee Midget
Post by: gkabbt on July 28, 2015, 06:14:12 AM
Looking good Chris. Now you need to do the road trip to Wilmington in September!!!!!  :-D   :cheers:

Gregg
Title: Re: Milwaukee Midget
Post by: SPARKY on July 28, 2015, 11:01:15 AM
What a fun little ride it is going to be  :cheers:

What a you going to call it,    Bugeightti  ?   :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2015, 11:21:12 AM

What a you going to call it,    Bugeightti  ?   :-D

I'm likin' "Frankensprite".

We're supposed to have thunderstorms tonight, so perhaps I'll give Igor a call, crank up the tesla coils and the climbing arch generators, slip into my lab coat . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on July 28, 2015, 12:02:12 PM
"Not.. the third switch!"

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 28, 2015, 02:29:11 PM
It's the "third switch" and an "open cockpit" . . . . . . . . .

Can you hold onto anything carbon fiber for a ground?

Probably give you an "electric" personality . . . . . . .   :-D

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2015, 02:57:34 PM
It's the "third switch" and an "open cockpit" . . . . . . . . .

Can you hold onto anything carbon fiber for a ground?

Probably give you an "electric" personality . . . . . . .   :-D

 :cheers:

I'm trying to tie this all in with a Teri Garr quote from the movie, but all I can think of is, "Oh, thank you, Doctor" . . .  :wink:
Title: Re: Milwaukee Midget
Post by: Buickguy3 on July 28, 2015, 05:07:30 PM
    Sorry Chris, I couldn't resist the temptation.   
        https://www.youtube.com/watch?v=XTw1lzxTAis

     That's going to be a fun ride.  [The car, The car]
    Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on July 28, 2015, 07:04:09 PM
 :cheers: :-o  :-o :cheers:
Title: Re: Milwaukee Midget
Post by: Koncretekid on July 29, 2015, 06:48:02 AM
"The wet sand should give it the appearance of an old patinaed restoration."  Exactly the patina my bike has from running at Bonneville these past few years; wet salt instead of wet sand.
Tom
Title: Re: Milwaukee Midget
Post by: Podunk on July 30, 2015, 08:28:38 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 31, 2015, 05:06:35 PM
midget,

Harold has graciously offered some Cosworth valves to the effort.    He'll send them off next week.    As soon as they arrive, I'll check out if they can be made to work.   I'll have to find out if a .280" stem retainer will fit under the existing tappets.    What will fit the existing tappet ID will be the key issue.

Pleasant weather today south of the "curtain".    Methinks it calls for a weissbier . . . . . . . .
 :cheers: :cheers: :cheers:
Fordboy

Valves arrived via the brown-shirt Santa Wednesday, around 4:30pm.    Will post up some comparison photos over the weekend.

Thank you Harold.

Let's see if I can make this work without compromising the airflow . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2015, 01:12:16 PM
As I'm finishing up the Frankensprite, a bit of sad news.  Ken Costello, the brains behind the MGB-GT V8 passed away this week.

As one of the last racing and performance links to MG's Abingdon factory, his engineering prowess convinced the folks at MG to drop the Rover V-8 into special order MG's in the early 1970's.  They were impressive vehicles in their day.

His vision laid the groundwork for what is now a cottage conversion industry in the MG community, as exemplified by MG Limited's conversion service here in Milwaukee, and similar to what we see today with Caterham's continuation of the Lotus 7 and numerous Cobra replica manufacturers.

http://www.britishv8.org/articles/ken-costello-mgb-v8-1.htm
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 01, 2015, 09:45:20 PM
Anyone that wants to put bigger cubes in a small light car is ok by me!
BR
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2015, 08:18:47 AM
midget,

Aaahhh, not that you need more projects, BUT,

Wouldn't your MGB (or that one you have been promising Kate . . . . . . . . . . . .   :roll:) be a good home for one of those other Buick engines?

With the engine stock you have on hand, you almost could have a complete set of Leyland cars powered by V-8 Buicks . . . . .    Frogeye, MGB, only a street Spridget missing from the set.    HEY, AND IF YOU WERE REALLY AMBITUOUS, a Buick powered . . . . . . . (wait for it) . . . . . . . MINI!!!!!!!!!!!   Or Moke, or Panel van, or, or, or, or . . . . . . . .





Sorry, my mind was just wandering there for a moment . . . . . . .

I blame the beer . . . . . . .
 :cheers: :cheers: :cheers:
Adhdboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 02, 2015, 11:24:14 AM

...  Sorry, my mind was just wandering there for a moment . . . . . . .

I blame the beer . . . . . . .
 :cheers: :cheers: :cheers:
Adhdboy

Beer is not the cause.... it is a solution....  :roll:
Oh damn Jerry, I should have saved that for Friday  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2015, 12:19:54 PM

...  Sorry, my mind was just wandering there for a moment . . . . . . .

I blame the beer . . . . . . .
 :cheers: :cheers: :cheers:
Adhdboy

Beer is not the cause.... it is a solution....  :roll:
Oh Dodge Jerry, I should have saved that for Friday  :cheers:

And if a solution is insufficient, sometimes solvent is the key.

Speaking of which, I did partake in a VERY tasty Gin - a gift from Goggs - Made by MGC.

Very appropriate moniker in the offices of the Pommy Pigmy Playhouse.

So last night, I made myself an MGC-GT - a Melbourne Gin Company Gin and Tonic.

Seems the Prince of Wales likes them as well . . .

http://www.mgexp.com/article/mgb/mg-new-golden-era/prince-charles-1969-mgc-gt-wales.jpg

No, Mark, it's time to concentrate on the K for now.

I haven't had any luck moving the other GM blocks - I'll likely hold onto the Olds, which will SOMEDAY end up in either the B or possibly a Morris Minor Ute/Van, but the other Buick is taking up space I would rather dedicate to elbow room.

Mark, as per your suggestion, I did get the Grenade posted in Race Cars dot com.  Mr. Selby's site wasn't drawing any interest, so I dropped the price and added an OBO option.

http://race-cars.com/engsales/other/1438141980/1438141980ss.htm

It's such an oddball, it wouldn't surprise me if I were stuck with it, in which case I might put on a lower compression head and a Moss supercharger kit and find another Spridget to stuff it into.  With a milder cam, and a supercharger, I'd probably get enough torque out of it to make for a snappy little street car.

But I would rather sell it.


 
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2015, 05:03:11 PM
Your ad for the "Grenade" has had 519 views already, in less than 2 days.

Keep the faith buddy.     There are classes for 1 liter in Europe and both places down under.    Aussies, Kiwis, and Europeans check that site for available bits all the time.

And it is the perfect engine for a 1000cc, alloy body, Sebring Sprite "knock-off".

Although, I've heard that: "It just isn't done" . . . . . . . . . .   :roll:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 10, 2015, 08:01:54 PM
midget,

Spent some time today final prepping for cylinder head flow work tomorrow.   It took the whole dang morning to rout the slots in the 'slider plate'.    But now, no dang quick clamps to mess with for every cylinder.    Will post some pics of the setup, from my phone camera, later.

See you tomorrow.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 10, 2015, 08:11:51 PM
midget,

Also:   Did a quick and 'dirty' measurement of the tappet ID.   Looks like a 9/32 retainer assembly WILL fit under the stock tappet.    So the stock stem diameter Cosworth valves look to be able to be fitted.   Still need to check out installed height for a suitable 1.187 OD valve spring . . . . . . . . .   Needless to say, lack of a suitable spring quashes the whole deal.

One other concern I have is: .279" stem diameter Vs. .235" stem diameter is an 18.7% increase in cross sectional area.    Will need to test one cylinder to be certain that low lift flow is not affected by the increase in stem diameter.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 12, 2015, 08:35:06 AM
midget,

A quick check of the REC valves size chart shows several offerings with 6mm (.235") diameter stems.    I suspect they are all bike or 4 valve engines.

Could not find out the applications without extended research, and I want to post up a bunch of photos, etc, from the recent work on the slider adaptor, AND, the results of yesterdays flow testing.

So, for now, you are on your own about trying to find some alternative valve shapes with 6mm stems.

I will call the centerless grinding guys about grinding other valves down to 6mm stem dia, just not today, too much to do to keep the queen happy . . . . . . . . . . . .

 :cheers:
Jesterboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 12, 2015, 09:17:43 AM
Mark, I spent quite a bit of time last night combing through APE's catalog and other sources.  Seems most of the bike stuff is at 4, 4.5, and 5mm stems, which means simply getting 2 each for test purposes is less feasible, in that we'd need to do something with the valve guides.

The closest head sizes were for Honda, all with 4 mm stems.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 12, 2015, 11:32:45 AM
midget,

The centerless grinding company I used to use, phone quoted a whopping $250.00 to grind 4 valve stems from .279" diameter to .235" diameter.    Then, CNC re-profiling of the valve heads would be on top of that . . . . . . .

I have to guess that the quote is the "We don't want to do this." price.

Drilling and reaming/honing the valve guides out to .279" diameter is looking better & better . . . . . . . . .       Until we find out the tooling prices for that . . . . . . . .   :|

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 12, 2015, 12:55:21 PM
midget,

The centerless grinding company I used to use, phone quoted a whopping $250.00 to grind 4 valve stems from .279" diameter to .235" diameter.    Then, CNC re-profiling of the valve heads would be on top of that . . . . . . .

I have to guess that the quote is the "We don't want to do this." price.

Drilling and reaming/honing the valve guides out to .279" diameter is looking better & better . . . . . . . . .       Until we find out the tooling prices for that . . . . . . . .   :|

 :cheers:
Fordboy


Every now and then, when Kate and I are having a disagreement - and I can say that in all the years we've been together, we've never had an "argument" (true fact) - when we've come to the point when a decision is to be made, we both reserve the right to say one word, and the subject will be dropped.

It's only happened a couple of times, and our mutual respect for each other and that decision making process has been a cornerstone of our continued success as a couple.

That one word is - VETO.


$250.00 is a lot of beer.   :wink:

Mark, thank you for investigating the cost analysis of this potential avenue, but at this point, I'm going to stand firm and announce veto.

I've got an e-mail off to REC.

As much as I'd like to do some more testing, the flows we saw yesterday were sufficient to the task, and it's clear that some gains can be made with some mild porting.  Additionally, the 55 degree experimental back cut we did to the stock valves gave us a direction for valve shape, and provided the faces aren't dished and we can get a wasted stem, I'm of the mind that we'll go with the REC valves. 

Are we being as thorough as we could be?  No.  Are we risking not maximizing head flow?  Possibly.   But given the numbers the stock K head gave compared to the ported Longman, we're far enough ahead of the game to risk suffering the consequences.

 :cheers:
Title: Re: Milwaukee Midget
Post by: RichFox on August 12, 2015, 01:09:29 PM
I buy reamers all the time sized by the half thousandth. They don't cost much. Finish honing shouldn't be bad either. Go for it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 12, 2015, 01:44:33 PM
I buy reamers all the time sized by the half thousandth. They don't cost much. Finish honing shouldn't be bad either. Go for it.

Rich, I believe you are right in that assessment, but that takes us in the wrong direction.  

Mark will be posting up some pictures and numbers later, but right now, the obstructions in the K head are where the port diverges to the valve pockets, the guide bosses and the valve stem.  The short turn radius could use a little work as well.

Still gathering information, chief!
Title: Re: Milwaukee Midget
Post by: RichFox on August 12, 2015, 05:58:25 PM
I have seen several valves that have "Wasp wasted" stems in the valve pocket. Not to sure I would want to tackle that. But I guess a brave soul could just have the stem undercut and valve blended  without doing the rest of the stem.
Title: Re: Milwaukee Midget
Post by: Podunk on August 12, 2015, 07:58:23 PM
A couple years ago my grandson, Carl, and I stopped at Kenny Kouth's shop on the way home from Speedweek. Kenny taught me how to use ceramic lathe inserts on hardened steel. contouring valves sounds like fun on my newer cnc lathe. After your finishing my Bugeye I'd be happy to help.
Terry
Title: Re: Milwaukee Midget
Post by: Old Scrambler on August 12, 2015, 10:27:22 PM
(http://i928.photobucket.com/albums/ad125/ddweinhold/CB750%20Classic%20Bonneville%20Racer/2014750bike012.jpg) (http://s928.photobucket.com/user/ddweinhold/media/CB750%20Classic%20Bonneville%20Racer/2014750bike012.jpg.html)

Midget and F-B.............I've been following your thread for a few years...............and picked up several pointers........thanks.......and congrats on the record achievement. I live a little deeper into the woods north of the chedder curtain. I also took a late-life interest in competing on the salt. My motto is 'going fast - slowly'

So last year Dave Murre, my engine builder and all-around fabricator / race adviser, helped me assemble a HONDA CB750 motor to compete in the BMST event under the Classics category - 1955 to 1980. The photo shows my custom designed valve-train incorporating modern valves and springs with a ported and bored head. I began with the idea that if Honda made bikes and cars in the same plant during 1966, they just might use the same sized castings to hold the valve-guides in their modern car motors.............and YES, they do. That meant the guides snapped into place and the valves fit without anything more than a mild hone/ream.

I searched the FERREA site and ordered a trial set of intake and exhaust valves with all components including bee-hive springs and ti-retainers. It all fit except for the stem-length which was purposely ordered long to allow Dave to machine to an exact length and cut new collet-groves. That allowed us to get the desired spring pressure.

The FERREA valves use a very steep seat-angle which allowed (begged) us to bore the valve-throats  and use narrow seat surfaces. The finished product moved the HP and RPM range significantly upward. We have made a few trial-runs but did not have enough time to get the timing and carbs properly tuned in 2014. We have since completed a dyno-test and did several pulls at 11,300 rpms with no apparent motor damage. The oil and sump were clean.    

I'm passing this info to you for consideration as you look for 'go-fast' motor components on a budget. BTW......Millenneum Technologies in Plymouth is the local dealer for FERREA.  
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 07:30:57 AM
Scrambler,

What would be interesting to know about your "build spec" would be:

A)   Cylinder head flow values, both before, and after modifications.
2)   Cam profile (not just cam card specs), AND, cam timing(s).
d)   Anything else (such as C/R) that changed between builds.
z)   The balance of the "build spec".

I think everybody would be understanding if you wanted to keep some (or all) of your information confidential.

In general, valve/valve seat angles steeper than 45 degrees favor mid and high lift flows, at the expense of low lift flows.   Valve/valve seat angles less than 45 degrees (say 30 degrees, as on some older Pontiacs) favor low lift flows, but typically hurt mid range flow.    The reason is about the trigonometry of the opening (curtain area) at a particular valve/seat angle.   Lower angles have a larger effective opening at low lifts, due to the trigonometry.  At some lift point at or above the value where "curtain area = valve area", it ceases to have a large effect on the flow.   The "trick" here is to "maximize" the area under the flow curve, in a way that the engine is able to utilize it, for the intended useable rpm range.    It is really easy (with well designed heads) to present large flow values to the engine, which might turn your engine into a "high rpm winder", unintentionally.    Flow available needs to be "matched" to "flow demand" for the best torque and efficiency.    Easy to say, challenging to accomplish . . . . . .
 
My experience is that one variable of a "build spec" will not usually turn an engine into a "high rpm winder".   It's usually a combination of factors/variables.    This can usually be avoided at the design phase of the build, but only if someone takes the time to evaluate the components and the "build spec".

And, BTW, shallow valve seat angles typically do not seal well at high rpm's and elevated temps.    The original reason valve seat angles were made steeper (as far as I am aware) was to enhance valve sealing at high rpm's and during races of long duration, say 500 miles.    Enhanced valve sealing translates into more dynamic pressure in the cylinder . . . . . . etc, etc, etc.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Koncretekid on August 13, 2015, 08:19:03 AM
Scrambler,

   The "trick" here is to "maximize" the area under the flow curve, in a way that the engine is able to utilize it, for the intended useable rpm range.   

:cheers:
Fordboy


Do we really care about low lift flow?
Do we really care about mid lift flow?
Do we really care about maximizing  the area under the curve except for the last 500 rpm?

My experience is that my bike gets up to within a few hundred rpm of its max hp rpm and then takes a long time to get over the wall.  I think I'm only concerned about high lift, max hp rpm flow.  At my speed vs. drag curve, 1 more hp results in 1 more mph.  I don't care how steep the power curve is as long as the last 500 rpm give me the hp to speed increment I need.

For example, on my recent trip to Loring, I was going 140 mph at the 1 mile at 6400 rpm and 151 at the 1-1/2 mile at 6900 rpm.  I have approximately 50 hp at 6900 rpm, but I only need 40 hp to achieve 140. So it seems the really important part of the curve is that from 6400 rpm to 6900 rpm, i.e. the last 8% of the hp/rpm curve.

Which is maybe just another way to say "in a way that the engine is able to utilize it, for the intended useable rpm range."

Tom
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 08:45:21 AM
Scrambler,

   The "trick" here is to "maximize" the area under the flow curve, in a way that the engine is able to utilize it, for the intended useable rpm range.   

:cheers:
Fordboy


Do we really care about low lift flow?      Only somewhat, but it is important for other applications.
Do we really care about mid lift flow?      Yes   
Do we really care about maximizing  the area under the curve except for the last 500 rpm?    Yes, but you need to optimize for your intended rpm range and number of trans gears.

My experience is that my bike gets up to within a few hundred rpm of its max hp rpm and then takes a long time to get over the wall.  I think I'm only concerned about high lift, max hp rpm flow.  At my speed vs. drag curve, 1 more hp results in 1 more mph.  I don't care how steep the power curve is as long as the last 500 rpm give me the hp to speed increment I need.

For example, on my recent trip to Loring, I was going 140 mph at the 1 mile at 6400 rpm and 151 at the 1-1/2 mile at 6900 rpm.  I have approximately 50 hp at 6900 rpm, but I only need 40 hp to achieve 140. So it seems the really important part of the curve is that from 6400 rpm to 6900 rpm, i.e. the last 8% of the hp/rpm curve.

Which is maybe just another way to say "in a way that the engine is able to utilize it, for the intended useable rpm range."    YES

Tom

Tom,

See my comments in your text.    I agree with your assessment, with one limitation.    As long as you have enough gears to keep the engine in a productive part of the rpm band, you will be OK, up to the point where drag hp = bhp available.    In 2013, using the close ratio 4 speed trans, once the Milwaukee Midget got into 4th gear, it would only pull up to the rpm where there was a torque & bhp "dip" in the curves, it would never pull past that spot.   I believe that the rear wheel torque available at that point was equal to the drag force for that speed, 118+ mph.    When the engine was redone for 2014, we worked hard to increase the bhp available and remove the "dips" from the curve.    That and other changes, worked out well.

Narrow and steep power curves work, as in F1, because they have lots of gears to keep the engine in the intended rpm range.   When your engine "falls off the power curve" it might not be able to pull itself back up into the peak part of the power band in the higher gears.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 08:46:43 AM
Okay, back to the more mundane (non beer-centric,  :cry: ) aspects of this thread . . . .

Here are the photos of the sealing gasket for the flow testing slider plate.    I bought a roll of 1/16th closed cell neoprene gasket material for this application, because the head gasket that was removed from the engine during disassembly was trashed.

The material is not as firm as some of the material supplied by BRP, but I was concerned that my slider plate, made from MDF, would be significantly less stiff than the BRP aluminum slider plates.    The combination performed well (0 leakage) on the flow bench 8-11-15.

(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20026_zpsbpyja939.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20026_zpsbpyja939.jpg.html)    (http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20002_zpsn3ykwneo.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20002_zpsn3ykwneo.jpg.html)

The material is cheap, available from McMaster-Carr, and easy to cut.  I used a Harbor Freight gasket punch, a utility knife, scissors and a metal straightedge to cut it out.   It compresses to about half its' thickness under moderate clamping pressure.    It is slowly regaining its' original thickness, 2 days after being clamped up.    I think if I was going to be testing a lot of heads in one day, I might opt for the harder material like BRP supplies.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 09:03:34 AM
Some photos of the setup I used to rout the slider plate mounting slots.    It was a fairly complicated setup due to the proximity of the slot to the edge of the MDF plate.

(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20031_zpsis9pcea7.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20031_zpsis9pcea7.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20032_zpsdbbyqvan.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20032_zpsdbbyqvan.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20034_zps00qfdnpn.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20034_zps00qfdnpn.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20035_zpsci7bk899.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20035_zpsci7bk899.jpg.html)

The slot is actually 2 parts, a 5/16ths clearance slot for the 1/4-20 retention bolt, and a 9/16ths clearance slot for the tapped retention plate.    Both slots, on both sides, need to be in proper alignment to the slider mounting fixture.   It is important that both the retention bolt and plate end up slightly lower than the top surface of the slider plate.   This prevents any interference with the head, manifolds or radius adaptors.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 10:40:36 AM
Here are a couple of photos of the adaptor I made to open both valves at the same time.    I also made up some length adaptors to insert in between the indicator and the twin valve adaptor.    The "extenders" were threaded 4-48 and I made up .5", 1.0", 1.5", and 2.0" lengths in 3/16ths OD brass rod.     I used a 4-48 setscrew for the male thread portion.    The valve actuator rods are 10-32 threaded rods.    One rod is fixed and the other is adjustable, to compensate for slight differences in the valve stem lengths.    Fortunately, the valve center to center lengths are equal between the intakes and the exhausts, so only one "spreader bar" was required.    My design is simple and effective, but requires different "spreader bars" for differing valve center to center lengths.    BRP sells an adjustable spreader bar for this purpose.    My spreader bar is made from 1/4" x 1/2" mild steel of the appropriate length.    It attaches to the AGD indicator with a 4-48 x .5" SHCS.   (Socket Head Cap Screw)    Although I plan to only test up to .50" lift, a 1" travel dial indicator allows some margin for flexibility with the mounting bracket.

(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20025_zpscrg53l5o.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20025_zpscrg53l5o.jpg.html)   (http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20024_zpslcmqs22l.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20024_zpslcmqs22l.jpg.html)

The indicator needs to be centered between the valve stems to actuate properly.    I also ordered some lighter "dummy springs" so that the indicator mounting bracket would not be forced into a "flex".    They are about 2/3rds of the tension of the dummy springs I use for 2 valve engines.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 11:06:19 AM
And finally . . . . . .

Some photos of the plate being fitted to the BRP fixture and some other photos of the head with inlet and exhaust adaptors for the flow testing.


Slider plate being marked for cylinder centers on BRP fixture.
(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20036_zpsdondrjm3.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20036_zpsdondrjm3.jpg.html)


Intake side being tested on cyl #1.    Note that the inlet radius adaptor completely covers the "slider slot".
(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20037_zps1qer4yaf.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20037_zps1qer4yaf.jpg.html)
The vertical lines on the slider block are the cylinder center lines, for alignment with the 3" diameter cylinder barrel mounted in the fixture.


Exhaust side test, cyl #2.    Slider assembly with head was "flipped" so that the indicator face would be visible and accessible.   Small PITA.
(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20039_zpsyxrlxoit.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20039_zpsyxrlxoit.jpg.html)
All things considered I was pretty happy with the way the adaptors worked out.   No problems and we were able to conveniently flow test every cylinder.


Next up, as soon as I fire up the portable cauldron, print out the data and scan it to PhotoBucket . . . . .

The flow bench results
, AND, a comparison to the cylinder head on the venerable "Grenade".  (Maybe I should wait until "Stupid Joke Friday" to post the comparison data . . . . .   :-o )

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Old Scrambler on August 13, 2015, 11:59:14 AM
I'm with Tom (K-K) about only being concerned with the upper range of HP and finding the corresponding gears to KEEP the motor in that range at the critical top-gear change. No flow data here........Jerry Branch and others have flowed these motors about as many times as any other.........and more than most.  We started with about 60-bhp and moved up to a little over 80 at the rear wheel. The only printed dyno sheet showed 78 but the battery connection fell off :-(

The custom-grind cam has wider lobe-centers which we believe move the HP curve upward in the rpm-range. OEM was at 8,000 to 8,500.........now its at 10,300 or so.  We timed the cam according to spec and then played with ignition timing and found significant power at a +9-degrees from spec advance.  The motor has a very rapid power-climb from 6500-rpms up in 3rd gear...............but our goal is to keep it above 8,000 when engaging 4th and 5th gears..............that means shifting at more than 10,000 rpms..........or PEAK HP.........and hoping the motor will pull better than 9000 in top gear.

I'll be travelling for a few days.............
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2015, 01:04:38 PM
I'm with Tom (K-K) about only being concerned with the upper range of HP and finding the corresponding gears to KEEP the motor in that range at the critical top-gear change. No flow data here........Jerry Branch and others have flowed these motors about as many times as any other.........and more than most.  We started with about 60-bhp and moved up to a little over 80 at the rear wheel. The only printed dyno sheet showed 78 but the battery connection fell off :-(

The custom-grind cam has wider lobe-centers which we believe move the HP curve upward in the rpm-range. OEM was at 8,000 to 8,500.........now its at 10,300 or so.  We timed the cam according to spec and then played with ignition timing and found significant power at a +9-degrees from spec advance.  The motor has a very rapid power-climb from 6500-rpms up in 3rd gear...............but our goal is to keep it above 8,000 when engaging 4th and 5th gears..............that means shifting at more than 10,000 rpms..........or PEAK HP.........and hoping the motor will pull better than 9000 in top gear.

I'll be travelling for a few days.............

I need to know more about your engine type and build spec to comment intelligently.

Normally, widening the cam's lobe centers DOES NOT move the bhp curve upwards.    BUT, on a 2 valve hemi, (like the Triumphs I am familiar with), widening the LCA would provide more valve to valve clearance at overlap.    This might be done with a cam profile that has more "lobe area", in order to fit in as much lift and area as possible.    It would be the increase in lobe area that would raise the rpm level.

Like I said I would need to know more specifics . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 14, 2015, 10:12:03 AM
Rover K  flow bench testing results . . . . . . . .   Brought to you by Stupid Joke Friday . . . . . .

OK, as promised, the fruit of the flow testing . . . . . . .

I've arranged the photos and comments so readers can change their screen zoom level to read the graphs & data.
150% to 200% should work, depending on your eyesight . . . . . .    :|

The files:
Rover stock 01:    Base head totally stock
Rover stock 02:    Base head, stock valves back cut with 30 degree angle
03b (BMC):          Longman based BMC head with race valves, currently in use on the "Grenade".

Graphs are based on average tested flows for each head.

Comparison graph of corrected flow, intake:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Flow%20Testing%20001_zpsf5jwks2e.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Flow%20Testing%20001_zpsf5jwks2e.jpg.html)
Well, 4 valves are better than 2.

Data for intake graph:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Flow%20Testing%20002_zpspkznfn6w.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Flow%20Testing%20002_zpspkznfn6w.jpg.html)

Comparison graph of corrected flow, exhaust:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Flow%20Testing%20003_zpsvdu41x3t.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Flow%20Testing%20003_zpsvdu41x3t.jpg.html)
Again, 4 valves are better than 2.

Data for exhaust graph:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Flow%20Testing%20004_zpssusyvghp.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Flow%20Testing%20004_zpssusyvghp.jpg.html)

Percentage difference data for comparison between Rover 01 and Rover 02:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Flow%20Testing%20005_zpsfuhg42aj.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Flow%20Testing%20005_zpsfuhg42aj.jpg.html)
Data shows that a modest valve reshaping from the stock shape gains significant low/mid lift flow on the exhaust only.   Probably due to the fact that the stock intake valve had a modest back cut to begin with.

Percentage difference data for comparison between Rover 01 and BMC 03b:
(http://i1267.photobucket.com/albums/jj549/fordboy628/Rover%20Flow%20Testing%20006_zpsofibye0e.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Rover%20Flow%20Testing%20006_zpsofibye0e.jpg.html)
I don't think any comment is required here . . . . . .    except, that I chose Stupid Joke Friday to put this up . . . . . . . .    :roll:

So we now have a starting point for some simulations.   More flow testing to follow once Chris makes some decisions about valves, etc.    Stay tuned.

I'm going to spend some time hand entering some flow data from the 'K' engine page.   Dave has flow tested and posted the data for some of the heads he has ported.    The comparison(s) might prove interesting.   It will be a bit until I get that finished up and posted.    Back to being Droneboy workin' for the Red Queen . . . . . . .    :roll:

 :cheers: :cheers: :cheers:
Droneboy
Title: Re: Milwaukee Midget
Post by: Koncretekid on August 15, 2015, 06:21:05 AM
Scrambler,

   The "trick" here is to "maximize" the area under the flow curve, in a way that the engine is able to utilize it, for the intended useable rpm range.   

:cheers:
Fordboy


Do we really care about low lift flow?      Only somewhat, but it is important for other applications.
Do we really care about mid lift flow?      Yes   
Do we really care about maximizing  the area under the curve except for the last 500 rpm?    Yes, but you need to optimize for your intended rpm range and number of trans gears.

My experience is that my bike gets up to within a few hundred rpm of its max hp rpm and then takes a long time to get over the wall.  I think I'm only concerned about high lift, max hp rpm flow.  At my speed vs. drag curve, 1 more hp results in 1 more mph.  I don't care how steep the power curve is as long as the last 500 rpm give me the hp to speed increment I need.

For example, on my recent trip to Loring, I was going 140 mph at the 1 mile at 6400 rpm and 151 at the 1-1/2 mile at 6900 rpm.  I have approximately 50 hp at 6900 rpm, but I only need 40 hp to achieve 140. So it seems the really important part of the curve is that from 6400 rpm to 6900 rpm, i.e. the last 8% of the hp/rpm curve.

Which is maybe just another way to say "in a way that the engine is able to utilize it, for the intended useable rpm range."    YES

Tom

Tom,

See my comments in your text.    I agree with your assessment, with one limitation.    As long as you have enough gears to keep the engine in a productive part of the rpm band, you will be OK, up to the point where drag hp = bhp available.    In 2013, using the close ratio 4 speed trans, once the Milwaukee Midget got into 4th gear, it would only pull up to the rpm where there was a torque & bhp "dip" in the curves, it would never pull past that spot.   I believe that the rear wheel torque available at that point was equal to the drag force for that speed, 118+ mph.    When the engine was redone for 2014, we worked hard to increase the bhp available and remove the "dips" from the curve.    That and other changes, worked out well.

Narrow and steep power curves work, as in F1, because they have lots of gears to keep the engine in the intended rpm range.   When your engine "falls off the power curve" it might not be able to pull itself back up into the peak part of the power band in the higher gears.

 :cheers:
Fordboy
Actually Mark, I didn't have my brain in gear when I wrote that post!  I was talking flow vs. RPM while you were talking flow vs. lift.  I agree that the area under the flow vs. lift curve is always important, but most important at high RPM (if we were actually able to measure that).  In any case, the cam in my motor is a road racing cam, as I don't know if anything more appropriate is even available, and my power curve looks more like a diesel truck, with a very wide flat hp curve so I don't have any appreciable dip to overcome until I hit the wall, right at my max hp vs. rpm intersection.  I'm going to try overgearing it this year to see what happens.

Incidentally, your flow bench testing is fascinating.

Tom
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2015, 08:17:09 AM
Actually Mark, I didn't have my brain in gear when I wrote that post!  I was talking flow vs. RPM while you were talking flow vs. lift.  I agree that the area under the flow vs. lift curve is always important, but most important at high RPM (if we were actually able to measure that).  In any case, the cam in my motor is a road racing cam, as I don't know if anything more appropriate is even available, and my power curve looks more like a diesel truck, with a very wide flat hp curve so I don't have any appreciable dip to overcome until I hit the wall, right at my max hp vs. rpm intersection.  I'm going to try overgearing it this year to see what happens.

Incidentally, your flow bench testing is fascinating.

Tom

Tom,

If your bhp curve is very wide & flat, there is probably something you can do to punch it up, BUT, it will narrow it as well.    Sometimes there are mechanical limitations of the engine's design ("packaging problems" . . . . or component strength) that prevent the kind of modifications that would increase power.

On a lot of the old style 2 valve hemi motorcycle engines, the limits usually are: valve to valve clearance, air cooled compression ratio limitations, and rocker ratios are also typically low.    The whole valve train has harmonics problems if I'm remembering correctly.

Thanks about the flow testing.    It's a lot of work, but essential to well engineered result.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2015, 08:28:26 AM
Well, I spent some time hand entering the data that Dave Andrews posted on his Rover K engine page, into the flow testing and analysis program I use, Port Flow Analyzer.

Unfortunately, the data he has generated does not match up well with the data I have for the MM's new head.

So, kinda seems like a wank.

I will probably post some of it anyway, just to illustrate the differences that can exist between flow benches, AND, flow test procedures, as his procedures and adaptors (if any ?) are unknown.    One of the problems is that all his testing was done at 10" of test pressure Vs the 28" test pressure I prefer and use.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2015, 08:10:15 PM
I meant to do this before, I just ran out of time.

Some photos of the stock rover valve shape Vs. the valves I back cut.


The intakes had a modest back cut originally.   The larger back cut really didn't do much.
(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20040_zpsdzxmsf0t.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20040_zpsdzxmsf0t.jpg.html)


The exhausts did not have a back cut to begin with and the low and mid lift flows picked up quite a bit from that simple modification.
(http://i1267.photobucket.com/albums/jj549/fordboy628/08-12-2015%20041_zpswqyubabt.jpg) (http://s1267.photobucket.com/user/fordboy628/media/08-12-2015%20041_zpswqyubabt.jpg.html)


It will be interesting to see the effects of reshaping the valve seat and pocket.     Hope to have a damaged head to experiment with at some point.    I also want to reshape the "choke point" in the port and reshape the guide boss and guide "nose".     Hope to also get some "race" valves tested back to back.

Ahhh, for those who might be wondering, that is a Huber Bock in the background.    Thanks to my 5' 17" buddy.    A tasty beverage on a hot summer day for "bingeneering" . . . . . . . . .

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Old Scrambler on August 16, 2015, 03:13:43 PM
The valve-design is the primary focus of the info I was sharing...............I have no idea if the FERREA products can be adapted to your head.........I merely offered a source of light-weight components for your consideration.  One of our goals was to slightly increase the size of the intake valve (34 to 35mm) because the seats were pitted and quite a bit of material would be removed. Dave did not want to sink the valves. When he saw the trail-set his eyes lit-up as if he had opened a jewelry box :-D.  Secondary goals were to have lighter weight components, flat valve faces, thinner stems and/or the super-flow design, and matching components on the exhaust side.

This motor design uses a hemi-shaped head into which we planned to run high-domed pistons. Rather than shave and deck for increased compression, we exchanged rods to push the pistons 1mm higher into the head. This kept valve-shrouding to a minimum. Our motor is a 1mm overbore from stock, but the larger valves are quite close to the outer edges. We slightly milled the outer edge of the chamber to assure sufficient piston to head clearance. We also had to fly-cut the piston valve-reliefs to clear the larger valves.

  (http://i928.photobucket.com/albums/ad125/ddweinhold/CB750%20Classic%20Bonneville%20Racer/2014Augcycle007.jpg) (http://s928.photobucket.com/user/ddweinhold/media/CB750%20Classic%20Bonneville%20Racer/2014Augcycle007.jpg.html)

 (http://i928.photobucket.com/albums/ad125/ddweinhold/CB750%20Classic%20Bonneville%20Racer/2014July750017.jpg) (http://s928.photobucket.com/user/ddweinhold/media/CB750%20Classic%20Bonneville%20Racer/2014July750017.jpg.html)

 (http://i928.photobucket.com/albums/ad125/ddweinhold/CB750%20Classic%20Bonneville%20Racer/2014July750016.jpg) (http://s928.photobucket.com/user/ddweinhold/media/CB750%20Classic%20Bonneville%20Racer/2014July750016.jpg.html)

(http://i928.photobucket.com/albums/ad125/ddweinhold/CB750%20Classic%20Bonneville%20Racer/th_MVI_1430.mp4) (http://i928.photobucket.com/albums/ad125/ddweinhold/CB750%20Classic%20Bonneville%20Racer/MVI_1430.mp4)   
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2015, 03:33:29 PM
The valve-design is the primary focus of the info I was sharing...............I have no idea if the FERREA products can be adapted to your head.........I merely offered a source of light-weight components for your consideration.  One of our goals was to slightly increase the size of the intake valve (34 to 35mm) because the seats were pitted and quite a bit of material would be removed. Dave did not want to sink the valves. When he saw the trail-set his eyes lit-up as if he had opened a jewelry box :-D.  Secondary goals were to have lighter weight components, flat valve faces, thinner stems and/or the super-flow design, and matching components on the exhaust side.

This motor design uses a hemi-shaped head into which we planned to run high-domed pistons. Rather than shave and deck for increased compression, we exchanged rods to push the pistons 1mm higher into the head. This kept valve-shrouding to a minimum. Our motor is a 1mm overbore from stock, but the larger valves are quite close to the outer edges. We slightly milled the outer edge of the chamber to assure sufficient piston to head clearance. We also had to fly-cut the piston valve-reliefs to clear the larger valves.

Scrambler,

Based on your photos, I would label your engine a "low level" "semi-hemi".     A Lotus TwinCam, an engine with which I am really familiar, is a "mid level" "semi-hemi".

The Lotus has the same issues as your Honda:

A)   Large surface to volume ratio, hindering easy C/R increases,
2)   Lack of adequate quench for "squish",
d)   Valve to valve edge proximity, prohibiting use of "high intensity" camshafts, at cam timings appropriate for race engines,   (hence the 108 LCA)
z)   etc, etc, etc.

There are things you can do to "Band-Aid" some of the packaging issues, but if you are happy with the bhp it is producing, don't screw with it.    Run it, and get some riding time on it, and then see what you think.

Thanks for the info on the Ferrea valves.   Chris is looking under every rock for suitable valves.    But he may not need too much more flow.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2015, 03:40:15 PM
midget,

There is some info on the Dave Andrews site that suggests that 75mm bore K series engines can NOT accommodate the oversize valves, (29.5mm intake valves and 26mm exhaust valves), without clearance notches in the tops of the cylinder bores.

This needs to be checked out.

Have finished all the hand entry of the Andrews flow numbers into my portable cauldron.    Some interesting data.    Once I get some other simulation numbers crunched out, I'll post up the data.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 21, 2015, 06:59:35 PM
midget,

Having a evil day . . . . . .    relative related . . . . . . .   bad, bad, bad, bad . . . . . . . .

Went with the wife to Wal-Mart, just to pick up a few things . . . . . . . .

LO and BEHOLD, in the liquor section, Lienie's Oktoberfest, AND, Sam Adams Oktoberfest!!!!!!!!!!!!!!!!!!!!!!!!!! :-D  :-D  :-D  :-D

My favorite time of year, MARZEN BEER TIME!!!!!!!!

Needless to say, my mood has been elevated!!!!!!  :-D  :-D  :-D  :-D

God bless Sam Walton, wherever he is . . . . . .  :evil:  :evil:

Think I'll have a "dog beer" with my dinner, you know, just to keep my mood "elevated" . . . . .

"It's not about the journey, it's about the beer and liquor."   mhsb

 :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:
Oktoberfestfreakboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 21, 2015, 07:05:06 PM
At Wal-Mart prices, you might be able to stock up and maintain a smile through the entire Bears season.

Ohhhh . . . that was C O L D !

   :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: tauruck on August 21, 2015, 08:00:46 PM
COLD????.

That was nuts. The guy's your engine builder. :-D

You'll need to send a care package like SOON!!!!. :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 22, 2015, 09:20:35 AM
Nah . . . . . .

He's right about 'da Bears', smug Packer lovin' son of a ?*!*? that he is . . . . . . . .

Just wait 'til Rodgers get hurt . . . . . . .  What do you have then?   :cry:


Heeey . . .  you can run those stock valves and springs on the Rover . . . . . . .   Noooo problem . . . . . . .   Just paint 'em Packer green . . . .   and RELAX . . . . .

 :dhorse:
Dogbeerboy
Title: Re: Milwaukee Midget
Post by: Stan Back on August 22, 2015, 11:24:08 AM
Chris --

You shouldn't've pisst him off.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 22, 2015, 03:09:18 PM
Guys, realistically -

I've lived in Wisconsin for 34 years.  I've seen some of the worst Packer teams imaginable, and I've seen some of the best.

And in those 34 years, I've also seen some pretty damned good Bears teams.

What I've learned is this - "what goes around, comes around".

I've no doubt that at some time in the future, I will be harangued by Mark with respect to my football loyalty.

And it may be sooner than later - especially if the Bears get high picks in the draft - which, even at this early point in the pre-season, looks quite likely . . .

 :wink:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 22, 2015, 04:24:22 PM
Yep.  It worked really well in Cleveland last year.   :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: tauruck on August 23, 2015, 02:52:20 AM
Well at least we know Chris is one honest Cheese Head.
This is what makes sports great and keep us coming back for more. :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 30, 2015, 10:05:22 AM
midget,

Inlet port diameter of the cylinder head is ~ 33mm, so throttle blade diameter should be:

A)    33mm * 1.15% = 37.95mm
2)    33mm * 1.20% = 39.60mm

Something in the 38mm/40mm blade diameter should be adequate and give good throttle response.   That should also allow sufficient taper in the inlet tract for a reasonable "energy gain" in gas speed in the inlet tract.    I'm thinking shorter throttle bodies may give more manifold design flexibility.    Try not to "re-invent the wheel" please.

Will put up more flow data sourced from the Brits as soon as I get it printed out, scanned, etc.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on August 30, 2015, 03:51:38 PM
Chris,
I have a set of injectors off of some "rice rocket" (600 Honda I think) that have 39 mm bores on 75 mm centers. If this might work for you E mail me your address and they will be in the mail.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 30, 2015, 11:50:30 PM
midget,


Something in the 38mm/40mm blade diameter should be adequate and give good throttle response.   That should also allow sufficient taper in the inlet tract for a reasonable "energy gain" in gas speed in the inlet tract.    I'm thinking shorter throttle bodies may give more manifold design flexibility.    Try not to "re-invent the wheel" please.


You see, this is how Mark slows me up when I start trying to get creative.  

He asks the question he KNOWS I don't know the answer to, and knows I won't be able to come up with an answer until next weekend.

Relax, I haven't dropped a dime on it yet.

Still the grasshopper in Beerhaven . . ., but I DO want to balance parts availability and serviceability into the equation.  If you think about how difficult even Weber carb parts are to get ahold of these days, it sure would be sweet to be able to get replacement injectors and parts from Don and Roy's Cycle in Brookfield, rather than waking up at Oh-God:30 in the morning to call the Midlands and speak to foreigners in their own tongue and STILL miscommunicate what we're trying to do.

Jenvey makes a kit that bolts up directly to the head, but it's intended for 200 + hp 2 liter applications, and while I like the idea of a kit, our combination is just so weird that I question if much "off-of-the-shelf" stuff is going to be "the right combination".  

I did come across a set of Yamy FJR1300 throttle bodies with injectors, which had about a 38mm bore and an intake diameter of 42 mm.

These aren't the actual pieces - but this is what I was looking at over at Milwaukee Cycle Salvage, and they included the injectors . . .

http://www.ebay.com/itm/05-YAMAHA-FJR1300-FJR-1300-ABS-THROTTLE-BODY-BODIES-B32-/350671137896?hash=item51a5a0ec68&vxp=mtr

Rex, regarding your offer, here's what's key - the throttle bodies must be individual pieces, not cast in pairs.  Most of what I perused Saturday were cast as pairs.  With individual throttle bodies, I can fabricate both a fuel rail and brackets, and come up with some sort of linkage.  We're at 88 mm on center - most of the bike stuff I looked at was ~77.  Mark wants a straight tract to the port - I think that makes more sense than goosenecking it like a Weber.

The FJR produces 145 hp in stock form at 8500 rpm - if the flow is correct for our app, I'm thinking these - or something similar - might be an option.

I also came across this - a set-up made for a Vauxhall C20XE out of a set of GSXR throttle bodies - it looks doable . . . and this wheel has already been invented!

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/Vauxhall_zps8gqlvzcs.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/Vauxhall_zps8gqlvzcs.jpg.html)

Regardless of how we go, it's all going to need sorting, but I do like the idea of being able to optimize the intake track (tract? . . .  :roll:).

Title: Re: Milwaukee Midget
Post by: RichFox on August 31, 2015, 10:28:48 AM
GSXR throttles for a 32 Plymouth
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2015, 05:34:25 PM
Mark - I found a wheel supplier!

http://www.ebay.ie/itm/ROVER-K-SERIES-DIY-BIKE-CARB-THROTTLE-BODIES-INLET-MANIFOLD-KIT-41mm-/151732150262?hash=item2353f0dff6

Not tapered, but a starting point.


Title: Re: Milwaukee Midget
Post by: Rex Schimmer on August 31, 2015, 07:52:25 PM
Chris,
The GSXR set up looks easier. You could easily band saw the set I have into individual throttle bodies but then the "challenge" would start. Note when the throttle bodies are individual you "Must" put some sort of adjustable coupling between the shafts so that the butterflys can be synced. My Hilborn set up on my little modified is actually mounted to the engine with hose and the bodies have a set of 5/16 dia stainless rods that align every thing so they came with one long throttle shaft. When the engine was cold it would idle aroung 800 rpm as it warmed up things changed and it then idled at 1200, but you could take a screw driver and push on some of the butterflys and the idle would drop. I cut throttle shaft between each throttle body and got some couplers from Kinsler and now I can set each throttle body individually. Idles better and runs better. You can see them on the attached pic.

Also you might just have Hilborn make a set for your BMC like they did for my Zetec. I think I paid $1700 which included the TPS , injectors and the fuel rail.

Rex 
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 03, 2015, 07:58:11 AM

Mark - I found a wheel supplier!

http://www.ebay.ie/itm/ROVER-K-SERIES-DIY-BIKE-CARB-THROTTLE-BODIES-INLET-MANIFOLD-KIT-41mm-/151732150262?hash=item2353f0dff6

Not tapered, but a starting point.


Possible, but get more information.

If the tube ID at the head face is more than 33mm . . . . . . . .   me no likey . . . . . . .

If you can get a tapered tube, 33mm @ the head face and 38/40mm at the throttle end, that would be ideal.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: wisdonm on September 03, 2015, 09:07:02 AM
Dick at MG Ltd. has been taper boring his custom BMC intake manifolds. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2015, 10:09:09 AM
Dick at MG Ltd. has been taper boring his custom BMC intake manifolds. 

 :-o

I keep looking overseas, and I forget about the resources right down the street!  :-D



Title: Re: Milwaukee Midget
Post by: fordboy628 on September 04, 2015, 07:56:49 AM
Dick at MG Ltd. has been taper boring his custom BMC intake manifolds. 

 :-o

I keep looking overseas, and I forget about the resources right down the street!  :-D


Mike @ Deerfield has made a custom taper bored inlet manifold for his SCCA "Turdner".    He could probably machine up what is required.     He can also do a CAD layout on center for proper alignment in both planes.

Just another possibility.

 :cheers:
Fordboy

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 06, 2015, 07:53:59 AM
Dick at MG Ltd. has been taper boring his custom BMC intake manifolds. 

 :-o

I keep looking overseas, and I forget about the resources right down the street!  :-D


Mike @ Deerfield has made a custom taper bored inlet manifold for his SCCA "Turdner".    He could probably machine up what is required.     He can also do a CAD layout on center for proper alignment in both planes.

Just another possibility.

 :cheers:
Fordboy


Can Terry machine items like these?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 06, 2015, 09:08:47 AM
midget,

Hate to ask, but what is the status of "Lazarus from Dodge City" . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Podunk on September 06, 2015, 07:02:52 PM
Yes Terry can machine them and would be happy to do it. So long as their not called turds.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2015, 09:33:17 AM
Just ask Sparky -

Terry can machine a sunny day, if we get him the materials.  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2015, 10:00:43 AM
midget,

Hate to ask, but what is the status of "Lazarus from Dodge City" . . . . . . .

 :cheers:
Fordboy

Well, I've been driving the MGB - and who EVER thought one would be using an MGB as a dependable backup vehicle - but I'm thinking the scrap heap might be the best bet at this time.

It's pulled the Midget to Maxton once and to Bonneville 3 times.  In the time I've owned it, I've sunk almost 12K in tires and repairs into it, it gets 13 mpg in town - I actually got better mileage towing the Midget on the highway than I do day-to-day - it's miserable in the snow - the MGB actually gets around better in the snow, and I'm not making that up - and the front end is shot again.  Looking over the history before I got it, it's had a total of 4 front end rebuilds.  It's currently stuck in "limp mode", won't shift out of 2nd and is tach limited to 2900 RPM, it's going to take about $500 in repairs just to get it to the point that we can get an accurate diagnosis on the transmission, it's 10 years old, and I'm sick of dickin' with it.

First fool with a trailer and willing to trade a running Pinto or Toyota Tercel can have it.

Title: Re: Milwaukee Midget
Post by: tauruck on September 10, 2015, 10:46:10 AM
You sound like my ex friend Guido.
He bought his daughters both MGBs.
He later admitted he'd punished them more than he helped. :-D

You guys with British cars are tough.
Title: Re: Milwaukee Midget
Post by: Podunk on September 11, 2015, 07:17:08 PM
Chris, Fire up the POM Rod. You got a hard top and with those headers right under your feet you wont need a heater. Those tires might be a little squirrelly on 3 feet of snow. It does snow where you live,right?
Terry
Title: Re: Milwaukee Midget
Post by: gkabbt on September 11, 2015, 08:36:39 PM

It does snow where you live,right?
Terry



Terry, I "think" it does snow where the Midget lives and it evidently got to him in 2014!  :-D  :-D  :-D


There just comes a time and a place when a guy has to say, “Enough is ENOUGH!”

Today is Ground Hog Day – the day when the Ground Hog digs up out of his burrow, pokes his head up, and determines if we will have 6 more weeks of winter, or if spring is right around the corner.

If the Ground Hog does not see his shadow, spring is right around the corner.  If the Ground Hog sees his shadow, then we have 6 more weeks of winter.

So I got up bright and early on this clear, sunny, yet bitterly cold February morning, and welcomed the Ground Hog . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN5340_zps44e0a0f0.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN5340_zps44e0a0f0.jpg.html)

. . . and I’m happy to report that the Ground Hog DID NOT SEE HIS SHADOW.


Gregg
Title: Re: Milwaukee Midget
Post by: tauruck on September 12, 2015, 02:27:47 AM
Not cool but hey I don't know ground hogs :cry:
Moles are my other half's pet hate.
She poured a gallon of Castrol GTX down his burrow
and asked if I thought it might work?.

My answer was "you know who John Force is, he's probably a 1/4 mile away''.
The woman wet herself. This mole is a sharp operator, the 5 Jack Russells can't get him.
He only "digs" our lawn. I guess the neighbors don't even know what a mole is.
Chris, was that the ACE of spades?. You should be in the bigs!!!. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2015, 11:08:18 AM
Not cool but hey I don't know ground hogs :cry:


Mike, No, no, no, no, no . . .

That is red food coloring in the snow - a bit of comic relief pointed at my disgust with one of the coldest damned winters I ever lived through.

I think it may be a North American thing, this Groundhog Day.

But my picture post may have provoked "Jimmy", the Sun Prairie, Wisconsin meteorological mammal into retaliation last February . . .

https://www.youtube.com/watch?v=88kK9E2pr-c

Either way, I declare a truce between myself and all outdoor rodentia.

Indoor rodents, however, have Kate's cats to make peace with.  Good luck with THAT!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 13, 2015, 05:29:33 PM
I have more of a "red mist" relationship with ground hogs. 55 gr. ballistic point at around 3200 fps. We don't have them in CA but I have a good friend in PA and when I visit we go into "ground hog elimination" mode.

Rex
Title: Re: Milwaukee Midget
Post by: RichFox on September 13, 2015, 05:50:54 PM
But we have ground squirrels. Sounds like your recipe would work just as well on them.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 14, 2015, 08:01:02 PM
https://poshmark.com/listing/This-is-your-brain-on-hollow-point-54e67ab24e95a31197001f8a
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2015, 12:03:23 AM
Meah, guns.  Too dangerous, and my aim's not that good.  No, I prefer the visceral adrenaline rush of a large can of whoopass being opened up with hickory handled garden spade or a Louisville Slugger. You can't accidentally beat a gopher to death with a hoe, and it draws less attention from the neighbors.

Anyway, enough Quentin Tarantino.

midget,

Hate to ask, but what is the status of "Lazarus from Dodge City" . . . . . . .

 :cheers:
Fordboy

Here's the story - it's ugly.

Two weeks ago, my Magnum RT, which had been suffering from a wobbly front end and an intermittent ABS warning light issue, decided to go into "Limp Home" mode.  Between the rusting right front fender, bad tone rings on the rear axles, the rear speed sensors, a code indicating a transmission speed sensor issue, an unaddressed transmission wiring harness service bulletin and the likelihood that in order to get the thing back on the road, we would be replacing rear hubs, brakes, and pulling the transmission, I determined that my time with my Mopar had come to an end.

It pulled the Midget to Maxton once, and to Bonneville three times.  It hauled me back and forth to work for 5 years, made trips to Indy twice, Iowa countless times, Detroit, Wilmington - it did everything I asked of it.

It's got 153,000 miles on it, it's 10 years old, and I simply can't justify putting the money into it anymore.  It's had 4 front end jobs, for pity's sake!

And to be truthful, I liked the idea of the car much more than I ever liked the car.

A fellow with more patience than I will now have the honor of rebuilding the Magnum.  I received cash, he received title, keys and my undying gratitude.

So I made a deal on a low mileage 2001 F-150.  New clutch, new brakes, recent tires, the air and cruise work, it's a 5 speed stick with the 4.2 V6, CLEAN interior, bed liner, tow package, short bed, fits into the garage, and it's just in a heck-of-a-lot nicer shape than the Magnum.

Certainly not as authoritative a tow vehicle, but the Midget and trailer combined weighs in at 2,500, so I don't think I'll be pulling the guts out of it.

I picked it up for less than the repair estimate on the Magnum.  I'll have it Saturday.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/f-150_zpsnqesqhue.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/f-150_zpsnqesqhue.jpg.html)


Title: Re: Milwaukee Midget
Post by: tauruck on September 15, 2015, 02:37:10 AM
Way to go Chris.
Wish you all the best with the truck and welcome to the FORD family. :-D :cheers: :cheers: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 15, 2015, 06:47:47 AM
Meah, guns.  Too dangerous, and my aim's not that good.  No, I prefer the visceral adrenaline rush of a large can of whoopass being opened up with hickory handled garden spade or a Louisville Slugger. You can't accidentally beat a gopher to death with a hoe, and it draws less attention from the neighbors.

Anyway, enough Quentin Tarantino.

midget,

Hate to ask, but what is the status of "Lazarus from Dodge City" . . . . . . .

 :cheers:
Fordboy

Here's the story - it's ugly.

Two weeks ago, my Magnum RT, which had been suffering from a wobbly front end and an intermittent ABS warning light issue, decided to go into "Limp Home" mode.  Between the rusting right front fender, bad tone rings on the rear axles, the rear speed sensors, a code indicating a transmission speed sensor issue, an unaddressed transmission wiring harness service bulletin and the likelihood that in order to get the thing back on the road, we would be replacing rear hubs, brakes, and pulling the transmission, I determined that my time with my Mopar had come to an end.

It pulled the Midget to Maxton once, and to Bonneville three times.  It hauled me back and forth to work for 5 years, made trips to Indy twice, Iowa countless times, Detroit, Wilmington - it did everything I asked of it.

It's got 153,000 miles on it, it's 10 years old, and I simply can't justify putting the money into it anymore.  It's had 4 front end jobs, for pity's sake!

And to be truthful, I liked the idea of the car much more than I ever liked the car.

A fellow with more patience than I will now have the honor of rebuilding the Magnum.  I received cash, he received title, keys and my undying gratitude.

So I made a deal on a low mileage 2001 F-150.  New clutch, new brakes, recent tires, the air and cruise work, it's a 5 speed stick with the 4.2 V6, CLEAN interior, bed liner, tow package, short bed, fits into the garage, and it's just in a heck-of-a-lot nicer shape than the Magnum.

Certainly not as authoritative a tow vehicle, but the Midget and trailer combined weighs in at 2,500, so I don't think I'll be pulling the guts out of it.

I picked it up for less than the repair estimate on the Magnum.  I'll have it Saturday.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/f-150_zpsnqesqhue.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/f-150_zpsnqesqhue.jpg.html)


midget,

Inquiring minds want to know . . . . . .   and

You skipped listing the important optional equipment it may have!!

For instance:

Did it come equipped with a gun rack?

'cause you just never know when the zombie rodents of Beerhaven might begin their attack . . . . .

I just can't tolerate the thought that you might be left defenseless because of pis* poor planning . . . . . . .

Oh wait . . . . you race an MG . . . . . . .

NEVERMIND

 :cheers:
EmilyLittellaboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 15, 2015, 07:03:18 AM
Slim,

I'm at the point where finding creative ways to "fake out" the site's "auto-correcting" feature for various words is becoming tedious.    :dhorse:

Methinks that some of the words included on "the list" are rather innocuous.    Am I alone in this idea?

Or is the thinking that any transgression leads down the slippery slope to the loss of civility?

 :?

Perhaps we are not all adults here . . . . .   :wink:

NEVERMIND

 :cheers: :cheers: :cheers:
Opposedtocensorshipboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 15, 2015, 07:05:41 AM
And now, back to fermented beverage reviews, truck talk and what passes for science on the:

Urban Rodent Elimination Idea Board.

 :cheers:
Notallthatkeenaboutrodentsboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2015, 08:17:04 AM
And now, back to fermented beverage reviews, truck talk and what passes for science on the:

Urban Rodent Elimination Idea Board.

 :cheers:
Notallthatkeenaboutrodentsboy

Fordboy -

Yeah, yeah, yeah - we're done talking rodents.

I've got some numbers for you . . .

12>6

31

23

72 degrees at game time.

 :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 15, 2015, 07:37:59 AM
Well OK then.

Since the "Urban Rodent Elimination Idea Board" hasn't proliferated, I guess it's up to me to keep this thread going while the midget, enthralled by the success of his beloved Cubs, continues his search for the perfect gun rack for his new ride.

Preparation for the "Intermingling of the species".    Chris ordered a square of plastic to be machined to offer up for the dummy spacer between the Rover engine and the existing gearbox.

The differing species:
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2918_zps3gpcyvh8.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2918_zps3gpcyvh8.jpg.html)

The polycarbonate interface.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2919_zpsmz6s3qkr.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2919_zpsmz6s3qkr.jpg.html)

Another view of the polycarbonate interface.
(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2920_zpsmunvvhxw.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2920_zpsmunvvhxw.jpg.html)


I offered to transport all the various bits over to Deerfield for machining.    More when the "mating" is "completed".

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 15, 2015, 07:48:53 AM
While on the way home from a foray into the wilds of "Hoosierland" we stopped for a small pilgrimage at the shrine of all things fermented.

(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20067_zpsa9r4nzyf.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20067_zpsa9r4nzyf.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20068_zpszxj3ptxb.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20068_zpszxj3ptxb.jpg.html)                (http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20070_zpsor4wai5s.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20070_zpsor4wai5s.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20078_zps4gpojvmi.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20078_zps4gpojvmi.jpg.html)

Some things just can not be explained in scientific terms . . . . . . . .   and can only be obtained at the brewery . . . . . . . . .

YUM . . . . . .

 :cheers: :cheers: :cheers: :cheers:
Tastyfermentedbeverageconsumerboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 15, 2015, 07:58:07 AM
midget,

Ahhhh,

You didn't by any chance put $100.00 on your beloved Cubbies, when the odds were 150/1 to win the World Series this spring, did you?

Latest Vegas odds have the Cubs as the favorite to win it all.

The world may be ending after all . . . . . . . . . .      Oh wait, I think the world ends after the Cubs win a Cubs Vs Red Sox World Series . . . . . . . .  Sooo, not this year.

NEVERMIND,
. . . . . . .    probably . . . . . . . . .

 :cheers:
Justwonderin'boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2015, 08:28:02 AM
  Oh wait, I think the world ends after the Cubs win a Cubs Vs Red Sox World Series . . . . . . . .  Sooo, not this year.


I don't think Theo Epstein is permitted to be the general manager for both teams . . .
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 15, 2015, 08:35:11 AM
Good point, Mark.  Maybe I'll look into the curse word filter and see if it needs an update.  Maybe change the words from car brands to - HEY!  How 'bout brands of beers!!!?????? :roll:

Oh - you meant that you'd suggest a review of the curse words themselves, hey?  Unh, maybe later today when I'm at Kudzu* and bored with the internet.  Can't do it now -- listening to a tune on the 12-string by Leo Kottke.  And before that was -- ready for this, old timers?  I played "Fresh Air" by Quicksilver Messenger Service.  Anyone else remember the tune?  Pretty music -- but geez, nearly 50 years old, right?


*  Familiar moniker for Kudos Laser.



Edit:  Maybe I shouldn't have mention Quicksilver.  I don't want you to think that I'm really old or anything.  Yeah, I know.  right now it's "Here Comes The Night" by Them featuring Van Morrison.  Not that it's old -- but Morrison before he soloed?  Hey, that's old stuff.

PS  We listen to streaming radio on the internet, and this morning it's farkled so listening to our mix of music from CDs and even vinyl albums.  Kids -- ask your grandparents if you don't know much about vinyl.
Title: Re: Milwaukee Midget
Post by: RichFox on October 15, 2015, 10:08:51 AM
I was a big Quicksilver fan. But they were better when John Cipalino was alive. Nicky did make the piano cool though
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 15, 2015, 10:31:59 AM
You Californians are show-offs!  You know the bands of that era way better than those of us way up north in the "middle west".  I never got far enough into the group(s) to know the names of the artists.  Now -- if you ask me much about the Guess Who -- from Winnipeg, Manitoba -- them I know about! :evil:
Title: Re: Milwaukee Midget
Post by: manta22 on October 15, 2015, 11:22:53 AM
Try a listen to Tal Farlow. Interesting guy; he quit his music career for a few years to do what he had always wanted to be-- a sign painter.  :? Now he's back and has a few more albums released. "Cooking On All Burners" is my favorite. Great jazz guitarist!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: RichFox on October 15, 2015, 11:56:15 AM
John Cipolina was the guitar player on the first album and the Happy Trails album. Lots of use of the cry baby pedal. After he ODed Nikky Gravinites came to the forefront playing a heavy metal piano. Who would have thought?  They were a San Francisco band and very popular around here.
Title: Re: Milwaukee Midget
Post by: Stan Back on October 15, 2015, 12:24:26 PM
Only San Francisco band that I recall is Bob Scobey's.  But that was a while ago.
Title: Re: Milwaukee Midget
Post by: fredvance on October 15, 2015, 02:48:45 PM
I did not know that Van Morrison came from Quicksilver.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 15, 2015, 03:26:54 PM
I didn't know that either, Fred.  I think maybe I shoulda been a bit more clearly explicit when I commented on Morrison in the same post about Quicksilver.  Sorry if I cornfused you.
Title: Re: Milwaukee Midget
Post by: fredvance on October 15, 2015, 03:30:55 PM
Easy to do! :dhorse:
Title: Re: Milwaukee Midget
Post by: tortoise on October 15, 2015, 04:54:02 PM
Quote from: Slim
Them featuring Van Morrison
I did not know that Van Morrison came from Quicksilver.
No, not them, Them. Who? Guess Who. Yes! It's a Beautiful Day!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2015, 05:42:10 PM
Still looking to buy a Morris Van . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 15, 2015, 07:50:37 PM
How about a '58 Thames flatbed?

http://portland.craigslist.org/clk/cto/5223156210.html (http://portland.craigslist.org/clk/cto/5223156210.html)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2015, 10:31:19 PM
Things are moving – slowly – but the pace will be picking up shortly.

Mark’s already posted up the offer-up progress for the K mating up to the ribcage transmission, which means in the next week or so, I’ll need to be pulling the A series out of the Midget.  That’s going to throw me even further behind on getting the Pom Rod up and rolling.  I’ve let it sit virtually untouched since the word on Speedweek came down as a no-go.  The time away from garage duty has been good, and I was able to keep a few promises to Kate – including this one.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0855_zpsmwz3rvsg.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0855_zpsmwz3rvsg.jpg.html)

I pulled the MGB out of storage when the Dodge gave up the ghost, and we’ve been able to get some day-trips in on the weekends in the MGB.  One of our favorite day-away drives takes us north and west of Milwaukee into Washington County, and we’ll travel the roads around the Basilica of Holy Hill.  The roads are narrow, yet well kept, with autumn tree canopies that look like something out of a fairy tale.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0838_zpsfnqvwqra.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0838_zpsfnqvwqra.jpg.html)

Last week, Dave Jefferson, the president of the local MG club, sent out an e-mail to the club suggesting an ad-hoc drive through these very roads as a season-capping club event for Saturday, October 10.  Dave owns a RHD MG TC, which is in immaculate shape, and he led the pack – which automatically limited our top speeds.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0818_zpscgukh6qv.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0818_zpscgukh6qv.jpg.html)

He expected a handful of members on the short notice.  Instead, due in no small part to unseasonably wonderful weather, we wound up with a flotilla of MGs terrorizing the back roads.  Kate and I were delighted.

Our Antiques Road Show ended at noon at a restaurant called, “The Fox and Hounds”, an old-school supper club that’s been around for 82 years.  It’s a popular place on weekends, and despite the staff dealing with a 100 guest reception in a private room, and dozens of Harley riders in the general seating area, they managed to accommodate about 30 MG kooks seeking burgers and bloodys with a request for conjoined tables.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0843_zpspotfzpxo.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0843_zpspotfzpxo.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0845_zpsawagqmde.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0845_zpsawagqmde.jpg.html)

Now if the staff at the Fox and Hounds hadn’t had enough on their table, no sooner had we went out to the parking lot, the local Austin Healey club showed up . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0847_zps1qm0akvt.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0847_zps1qm0akvt.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0821_zpsnwdkfplq.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0821_zpsnwdkfplq.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN0848_zpsfext31va.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN0848_zpsfext31va.jpg.html)

Between the Harleys, Healeys and MGs, I suspect the parking lot looked like the aftermath of the Exxon Valdez by Saturday night.

Ordered my credentials for the PRI show.  I’ll have some prints and specs to talk to Noonan and the folks at Saenz about.  I’ll also be looking for cam buckets and talking to Tilton about a starter drive.

I need to get on it.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2015, 07:03:04 AM
You Californians are show-offs!  You know the bands of that era way better than those of us way up north in the "middle west".  I never got far enough into the group(s) to know the names of the artists.  Now -- if you ask me much about the Guess Who -- from Winnipeg, Manitoba -- them I know about! :evil:

Slim,

Here is an Elk Grove musical trivia question you may know the answer to:

What was the name of the northwest suburban (Elk Grove/Hoffman Estates/Schaumburg) Chicago garage band of the late 60's/early70's that topped Styx and the Ides of March TWICE in two WLS sponsored "Battles of the Bands"?

HINT:  They won a recording contract and promptly disappeared from the suburban Chicago rock scene.

Extra points if you know the names of the band members . . . . . . .   HINT:   EGVHS class of '69 contributed 2 members.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2015, 07:08:28 AM
I/GT Trivia Contest


midget, et all,

Guess what this is:

(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20111_zpswoktxmae.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20111_zpswoktxmae.jpg.html)

HINT:   It is intended for friendly "persuasion" . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 16, 2015, 07:23:09 AM
I use a very similar piece when I build headers. It's used to push a cone shaped piece of 16 ga. over a tapered square or rectangular shaped form to make the stubb tubes that fit into the header flange. This adapts the square or rectangular port to the round header tube.

While I doubt that's the purpose of your piece I would imagine it's something similar.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2015, 07:45:28 AM
OK, Here is where the idea guys get separated from the "finishers" . . . . . . . . .

midget,

Brilliant concept, now comes the labor of the fit up . . . . . . . .

Mike dropped off the assembly with the mock up adaptor plate yesterday afternoon, see below.   I think some trimming of the adaptor plate is going to be required to fit the assembly to the car.   My band saw is at the ready.
(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20106_zps0mxrd3em.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20106_zps0mxrd3em.jpg.html)         (http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20107_zpsodnfvzsg.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20107_zpsodnfvzsg.jpg.html)

AND, as was anticipated, the starter is going to be a hurdle, see below.
(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20110_zps8g1hi835.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20110_zps8g1hi835.jpg.html)         (http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20109_zpsmbwvxjbk.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20109_zpsmbwvxjbk.jpg.html)

Since the assembly uses 6 metric bolts to attach the engine to the adaptor plate, I am reluctant to suggest that the Rover block be "neutered" to fit the stock BMC starter, thereby losing one of the 12mm mounting bolts with one of the two the locating sleeves.   Although, the addition of extra dowels/location pins and/or mounting bolts/studs to the adaptor/mounting plate, can certainly be a possibility.     The more I think about that idea, the better I like it.

Some other possibilities:
1)  Remote starter pinion, as used on the Swift DB1,    OR
2)  Reverse rotation starter, mounted off the back of the bellhousing,    OR
3)  Slight radial repositioning of the starter, with smaller starter mounting nose,    OR
4)  Slight radial repositioning of the block to the trans, say 5/6 degree RH layover, giving more room to mount standard starter,   (shortens inlet tract though, so not an idea I like . . . )       OR
5)  Other ideas? ? ? ?

I think we are going to have to crack open that bottle of Schnaps to solve this one.
 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2015, 07:47:54 AM

Between the Harleys, Healeys and MGs, I suspect the parking lot looked like the aftermath of the Exxon Valdez by Saturday night.


I hope you made the Healey guys pay to reseal the parking lot!!!!!!

 :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2015, 08:15:37 AM
I/GT Trivia Contest


midget, et all,

Guess what this is:

(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20111_zpswoktxmae.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20111_zpswoktxmae.jpg.html)


Ahh, it's either a heavy duty cup cover for a 7-11 Big Gulp, or a prototype hockey puck with safety wire provisions to prevent unaware spectators from losing their teeth while eating nachos at the United Center.

It'll look nice once it's chromed.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2015, 09:18:51 AM

I hope you made the Healey guys pay to reseal the parking lot!!!!!!

 :dhorse:
Fordboy

Poor guys are driving Healeys - haven't they suffered enough under the yoke of economic extortion?  :wink:
Title: Re: Milwaukee Midget
Post by: wisdonm on October 16, 2015, 10:01:01 AM
Having worked on FF's, I thought of #1 immediately.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2015, 10:54:31 AM
Having worked on FF's, I thought of #1 immediately.   :cheers:

Don, the nice part about that is that there are a number of unused bosses on the side of the block to mount the starter motor to.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 16, 2015, 12:01:39 PM
Another possibility . . . adds a little more "Milwaukee" to the Midget . . .
http://www.ebay.com/itm/NEW-STARTER-MOTOR-HARLEY-DAVIDSON-SPORTSTER-ROADSTER-BUELL-BLACK-1-4KW-31390-91-/120833082602
Title: Re: Milwaukee Midget
Post by: Crackerman on October 20, 2015, 07:13:12 PM
A myriad of jap cars use small gear reduction starters. Such as hondas, Mitsubishi and especially toyota. They use two,bolts and have an open snout allowing them to be mated almost anywhere flat.

Its for smacking or pressing in bearings or bushings.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on October 20, 2015, 08:28:42 PM
Looks like mounting the starter on the block side is at first cut the best way to go. You need to get a crank in it and a flywheel on to check the depth dimensions but block side certainly looks easiest (well the least hassle). I think I would wack away some of the "wing" that sticks out from the block to provide starter clearance and keep the starter low. Doesn't look like it is doing much anyway. That Harley starter is butt ugly and looks giant, should be something else you could find. I agree with Crackerman the rice burners have lots of neat small starters also my Zetec starter looks like it could fit. As they say: "If it was easy everyone would be doing it"!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 20, 2015, 08:47:00 PM
Hey, I have no problem with the Toyota style starter - in fact, both the MGB and the Midget utilize precisely the unit of which you speak.  And yes, it is smaller than the (cough) Lucashit piece it replaces.  There is a whole cottage industry of adapter makers that recognize the advantages these units provide over the originals, the least of which is a smaller footprint.

Part of this exercise is seeing what will fit where.  I like the Harley piece - if it can be made to work - because it actually sits higher, and will not require a possible frame notch.  Driving it from the transmission side remains an option as well, and I saw a really cool Tilton reverse rotation gearset that might be utilized as well.  Both Mark and Don pointed out the Swift set-up - seeing as the FF stuff is still out there on a lot of shelves, it might be a go-to.

GT requires a starter - We'll make it happen.  :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 20, 2015, 10:11:37 PM
The starter for my Flathead appears to be one of them and is indexable. I have duly indexed the little fellow to accomodate the headers I built and to clear the frame.  Quite handy.   :-) Wayno
Title: Re: Milwaukee Midget
Post by: wobblywalrus on October 21, 2015, 01:03:00 AM
Another candidate for the miget class.  It looks like it will be a lot of fun.  www.bbc.com/autos/story/20151019-toyotas-tiny-terror (http://www.bbc.com/autos/story/20151019-toyotas-tiny-terror)   
Title: Re: Milwaukee Midget
Post by: tauruck on October 21, 2015, 01:40:48 AM
I/GT Trivia Contest


midget, et all,

Guess what this is:

(http://i1267.photobucket.com/albums/jj549/fordboy628/10-15-2015%20Marks%20Android%20Phone%20Camera%20111_zpswoktxmae.jpg) (http://s1267.photobucket.com/user/fordboy628/media/10-15-2015%20Marks%20Android%20Phone%20Camera%20111_zpswoktxmae.jpg.html)


Ahh, it's either a heavy duty cup cover for a 7-11 Big Gulp, or a prototype hockey puck with safety wire provisions to prevent unaware spectators from losing their teeth while eating nachos at the United Center.

It'll look nice once it's chromed.



That puck is non regulation. It's supposed to have the NHL logo on it and it doesn't look frozen to -4.  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 21, 2015, 06:46:24 AM
OK, answers to the trivia contest . . . . . .

Since a picture is worth a thousand words, AND, I am still a slow and crappy typist . . . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20004_zpszma08j6q.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20004_zpszma08j6q.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20003_zpssv3zr2kp.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20003_zpssv3zr2kp.jpg.html)


(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20014_zpsmbdqezzt.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20014_zpsmbdqezzt.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20008_zpsucnhurna.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20008_zpsucnhurna.jpg.html)


The "Hockey Puck" has been re-machined to fit up to its' intended original purpose:  As a cylinder barrel removal tool.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 21, 2015, 07:26:52 AM
So much for following the shop manual instructions . . . . . . . . .

The factory folks who pen the service manual, obviously do not deal with parts or assemblies that have been: "IN SERVICE" . . . . . . . .

From the factory manual:

Cylinder Removal.

1)   Turn stripped cylinder block assembly on its' side,
2)   "Push" cylinder barrels out individually.

Unfortunately, this does not take "in service" water jacket corrosion into account.

However, somebody (I wonder who) has trodden this path before with some Renault and Ferrari blocks/barrels . . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20007_zpsxvd6yirw.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20007_zpsxvd6yirw.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20009_zpsfq7w8rwl.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20009_zpsfq7w8rwl.jpg.html)

A steel "barrel removal adaptor", combined with:

1)    Some proper length wood 4x4's
2)    A hardwood "barrel removal extension"
3)    A "BFH" persuader . . . . . .
4)    Some judicious application of heat . . . . . .
5)    Something "soft" for the barrel to land upon . . . . . .
6)    Luckily, a "lack" of extensive corrosion.

and:  voilà!!!!

Naked (undamaged) cylinder block!!!!

(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20010_zpsn7npb8ra.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20010_zpsn7npb8ra.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20012_zpsppmesr6i.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20012_zpsppmesr6i.jpg.html)



(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20011_zpsx1ohmxdq.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20011_zpsx1ohmxdq.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20013_zpsedxtkpwe.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20013_zpsedxtkpwe.jpg.html)

Just like the Le Crazy Horse de Paris . . . . . . . .   well, sort of . . . . . .  if you are into engines in some sick and twisted way . . . . . . . .

Time to crack that bottle of Schnapps   :-D

Fortunately, it appears that the corrosion is confined to the interface between the barrel and the block at the bottom of the water jacket.    And it was easily "broken" with a bit of localized heat from a propane torch and a BFH.   More extensive corrosion might have needed an acetylene torch with a rosebud, but, again,

Dumb luck is your friend.     :dhorse:

Some corrosion removal is in order here.   Perhaps bead, or other media, blasting, of the localized, corroded areas of both the block and the barrels.

Going "off the grid" for a bit.     Mrs. Fordboy undergoes second procedure today.

 :cheers: :cheers: :cheers:
BFHboy
Title: Re: Milwaukee Midget
Post by: jacksoni on October 21, 2015, 08:41:49 AM
Hope everything goes smoothly Mark.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 21, 2015, 09:24:10 AM
Hope everything goes smoothly Mark.

As do I.  Mrs. Fordboy is gem, and quite honestly, Mark and I are both blessed with outstanding partners of the first division.

To a speedy recovery.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 21, 2015, 09:53:47 AM


(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20011_zpsx1ohmxdq.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20011_zpsx1ohmxdq.jpg.html)          (http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20013_zpsedxtkpwe.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20013_zpsedxtkpwe.jpg.html)


Fortunately, it appears that the corrosion is confined to the interface between the barrel and the block at the bottom of the water jacket.    And it was easily "broken" with a bit of localized heat from a propane torch and a BFH.   More extensive corrosion might have needed an acetylene torch with a rosebud, but, again,


Some corrosion removal is in order here.   Perhaps bead, or other media, blasting, of the localized, corroded areas of both the block and the barrels.


Looks like the first order of business will be buying some lacquer thinner.

Is bead blast going to be soft enough for an aluminum crankcase where we need to reinsert a close tolerance steel cylinder?

And this one goes out to the machinists among you -

Is it possible to hone these cylinder liners outside of the block to a standard that will get us a proper crosshatch that will work with gapless rings?  We used a deck plate on the A series in order to provide an assembled condition clamp load and minimize bore distortion, but I'm wondering if that's a viable option with a wet liner block such as this?  
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 21, 2015, 10:49:42 AM

Is bead blast going to be soft enough for an aluminum crankcase where we need to reinsert a close tolerance steel cylinder?

And this one goes out to the machinists among you -

Is it possible to hone these cylinder liners outside of the block to a standard that will get us a proper crosshatch that will work with gapless rings?  We used a deck plate on the A series in order to provide an assembled condition clamp load and minimize bore distortion, but I'm wondering if that's a viable option with a wet liner block such as this?


Bead blast is probably OK, as long as the blast air pressure is low and the beads are new.    But it does need to be done carefully.

WE, (speaking Royally here) are going to make it "close tolerance", closer than the factory, by individually machining the tops of the barrels to the positive dimension we want to use, AFTER decking the block to the height we calculate.   See, piece of cake, just like Marie Antoinette said . . . . . .     :wink:

Let's face it, outside of the block honing of the barrels, is how the factory does it, and it works.   I'm not certain we can duplicate the bore distortion in service, (we never could with the Renault . . . .), we just might have to resort to the "Top Fuel method" . . . . . .  lots of piston to wall clearance to prevent seizing from bore distortion, as I did with the Renault.  As long as we can get it to seal up, I don't care about how much oil it uses, as long as it does not compromise bhp . . . . . . . . . . . . . . . . .   :roll:

The only other choice is to epoxy the barrels into the block under compression similar to the "in service" compression, and then hone with a deck plate, etc.    That might make the block and barrel assembly a non-serviceable, throw away item, like a motorcycle block.    I am reluctant to suggest this with out a bunch of spares . . . . . . . .    :|

The only way to intelligently decide this is to choose the ancillaries for the "package" ahead of time, with these options in mind.    Need to consult with Wossner, Total Seal, Head gasket mfg, etc, to see what they suggest their parts can accommodate.    Kind of like, you know, . . . . . a plan . . . . . . .   :-D

BTW, thanks for the well wishes.

 :cheers:
Waitingforthedoctorsboy
Title: Re: Milwaukee Midget
Post by: jacksoni on October 21, 2015, 12:47:28 PM
I have heard it said that bead blasting such parts is a no-no because you can't get all the little beggars out of every nook and cranny and therefore they end up in your running engine- a bigger no-no. Plastic or walnut shells maybe?
Title: Re: Milwaukee Midget
Post by: RichFox on October 21, 2015, 12:51:04 PM
we sure bead blasted lots of turbine engine parts when I was doing such things. I never bead blasted my block, but I did compressor housings and wheels when I was running turbos. Pistons also.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 21, 2015, 01:06:53 PM
Let me try the thinner and some Scotchbrite pads, first.  That's a job I can accomplish while drinking beer, if I'm careful.
Title: Re: Milwaukee Midget
Post by: jacksoni on October 21, 2015, 01:10:07 PM
Also, ring seal (I hesitate considering who is helping out on this deal (Mr FB)) is heavily dependent on a round and straight bore (as well as the hone surface of course). How can you get those parameters optimized when honing outside the block and then installing the sleeves with a BFH? :evil: :cheers:

Though Total Seal says better seal and more power ( I use them but have no idea if their claim is accurate) with gapless rings, many engine builders say they are useless (or at least unnecessary). Just cost more. YMMV
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on October 21, 2015, 01:27:49 PM
Removing sleeves: Why not do it the way the top fuel guys do, a machined slug, similar to the one you have, machined to fit the bore and the step just an RCH smaller than the sleeve OD and a BIG slide hammer.

I would not think that honing the sleeves and then inserting them in the block would have much of a chance to be nearly as accurate as honing the sleeves once installed in the block. Any interference between the sleeve and the block will cause some distortion of the sleeve. I agree with Jacksoni, walnut shells or plastic beads only for blasting the block.

Rex
Title: Re: Milwaukee Midget
Post by: jacksoni on October 21, 2015, 01:34:30 PM
Let me try the thinner and some Scotchbrite pads, first.  That's a job I can accomplish while drinking beer, if I'm careful.

"if I'm careful"  Just don't mix them up...... :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 21, 2015, 02:01:24 PM
Jack, we saw a nominal increase in leakdown efficiency when we went from standard rings to gapless.  Numbers are posted here,

2013 -

#1     4%
#2     6%
#3     4%
#4     3.5%

2014 -

#1    1%
#2    1%
#3    3% (likely valve lap)    
#4    1%

According to the Rover manual, the sleeves are a tight slip fit, so I don't think the big hammer will be required.  The design is intended to hold them in place with the long bolts - yeah, I know . . .

When I was working as a lathe operator - I won't take the title "machinist" - I was given the task of whipping out some brass O-ring inserts for Sherwood LP regulators.  I was busting rate on them - or so I thought.  But I had the air chuck overtensioned and it was partially collapsing the ring, so when I checked the ID for roundness, which was perfect when I checked it in the chuck, it quickly went away when I removed 'em from the Warner Swasey.

That was 30 years ago.  It's a lesson well learned, and it haunts me as we move forward on this part of the project.

I would not think that honing the sleeves and then inserting them in the block would have much of a chance to be nearly as accurate as honing the sleeves once installed in the block. Any interference between the sleeve and the block will cause some distortion of the sleeve. I agree with Jacksoni, walnut shells or plastic beads only for blasting the block.

Rex
 

Rex, normally, I'd say you're spot on with that assessment, but the bottom part of the liner that inserts into the crankcase is only about 1 1/4 inch in height, and we're shortening the stroke, so the area of the cylinder liner that is dimensionally critical - where the rings and pistons will be doing their work - are, I think, far enough away from where the liner is set into the crankcase that I suspect it might not be an issue.  But then the issue of a nominally supported liner raises its ugly head.

This one's going to get stupider before I get smarter . . . 

  
Title: Re: Milwaukee Midget
Post by: Crackerman on October 21, 2015, 06:46:05 PM
Instead of blasting, another way to,remove corrosion, stainless wire brush, scrubbing,pad and a use,of a solvent or acid of sort, acetone breaks down passivation layer, vinegar or something stronger, but not muriatic acid, will break that corrosion down even further. You can prevent it in the future by using a glue/epoxy/sealer between liner (or add another anode, such as aluminum based antiseize.
The aluminum and steel are in contact with each other and in a common electrolyte (moisture in oil wicking action uphill) you have to,remove the electolyte to prevent corrosion.
Title: Re: Milwaukee Midget
Post by: RichFox on October 21, 2015, 06:58:11 PM
The liners for my Lotus 907 (Jensen-Healy) were honed .005 over out of the block. I am not scientific as some, but it did seem to work.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 27, 2015, 07:50:33 AM
midget,

GOT to be able to make some dummy test valves out of this lot.   Scored these Subaru cast offs for FREE!
Subarus also use a nominal 6mm valve stem diameter.

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2921_zps8aj39ofg.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2921_zps8aj39ofg.jpg.html)

Too bad they don't fit up as well as in the original application . . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/100_2922_zpsdmhyactf.jpg) (http://s1267.photobucket.com/user/fordboy628/media/100_2922_zpsdmhyactf.jpg.html)

MAYBE . . . . . it is "worth it" to have Cosworth design your cylinder heads . . . . . . . . . . .

Just sayin' . . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 27, 2015, 04:29:27 PM
Dry Ice blasting!  :-o
http://mwdryice.com/
http://www.precision-iceblast.com/
Title: Re: Milwaukee Midget
Post by: jacksoni on October 27, 2015, 07:35:11 PM
Also baking soda works well in a blaster. Washes off, is gentle.
Title: Re: Milwaukee Midget
Post by: tauruck on October 28, 2015, 01:10:42 PM
Gotta love you Chris. :-D

You always choose the path less traveled.

I knew a guy that has 19 Rovers, 4 MGs and a bunch of Jags.

There should be an award for what you do.

Like maybe two bowling ball size chrome bearings on a plinth!!!!. :cheers: :cheers: :cheers: :cheers:

I don't post much on your build because it's scary stuff. :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 28, 2015, 02:33:32 PM

I don't post much on your build because it's scary stuff. :-o

You think YOU'RE scared, you should see my checkbook balance.

In the production categories, it's all about getting the right horsepower from the wrong engine . . .  :|
Title: Re: Milwaukee Midget
Post by: grumm441 on November 03, 2015, 03:39:13 PM
I used to get a lot of air cooled Ducati cylinders bored and honed
occasionally the sleeve would come out of the cylinder muff in the honing machine while it was being honed
This didn't do much good as the hone would grab the sleeve and use it to hone the cylinder muff
To get the interference fit back I used to take the sleeve down to the chrome platers and get some
copper put on it then put them back in
Never had one come out in the hone after that
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 03, 2015, 05:50:32 PM
Grummy!  Missed you, Bro!

According to the service manual, these sleeves are a slip fit.

Tightening it up a bit is a good idea.  I wonder if I can deposit enough copper on them to achieve an interference fit?

Given that we're looking to up the clamp load with ARP studs, I was thinking of using a deck plate to secure and hone the liners, which will stand a bit more proud than stock, and then epoxy them into place.  My concern then is to see that the liners all top out equidistance from the bore centerline, provided the epoxy is sufficiently stout to prevent shift during a face cut.

There's a lot of potential to screw this up, eh?  :wink:

Title: Re: Milwaukee Midget
Post by: tauruck on November 03, 2015, 07:40:21 PM
Screw up isn't in your vocab.

It's called progress!!!!.

The bank is lucky I don't have plastic or a check book.

I'd ruin them, the bank that is. :-D

You're still my #1 pick for "Nuts" of the year and we're talking big chrome round ones. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2015, 10:08:10 AM
Screw up isn't in your vocab.

It's called progress!!!!.

. . .

You're still my #1 pick for "Nuts" of the year and we're talking big chrome round ones. :cheers:

No, sadly, "screw up" IS in my vocabulary, and it has earned a legitimate home there - but I do try to keep it sequestered and under lock and key.

As to my nuts, this project is changing them from SAE fine to metric threads, and the screws remain somewhat loose . . .

 :cheers:

Mike, you need to get over here.
Title: Re: Milwaukee Midget
Post by: tauruck on November 04, 2015, 06:07:05 PM
My biggest dream is to get over there but I'm afraid I won't want to leave.

Way too many good things going on there. The list is endless. :cheers:
Title: Re: Milwaukee Midget
Post by: grumm441 on November 05, 2015, 02:26:10 AM
Yep, after 20 something years doing this, I can still stuff things up
Although the guy I have working on the English stuff is much better at it than me
He as dropped three bikes off workstands in the last seven days
one Moto Guzzi, and two Vincents (one Comet and one Black Shadow replica)
Fortunately, there was no damage as they mostly fell on him.

Oh, and I've been here, just haven't had much to say.. Oh and building a Grummahal

You can put as much copper on them as you want and it rubs back off with a scourer.
Although if you want to keep them slip fit, get someone to make you a deck plate
you will most likely use it more than once and it should help to mimic the distortion you will get in the block from having a head done up on it
But you already knew that
G
Title: Re: Milwaukee Midget
Post by: Podunk on November 05, 2015, 07:57:31 PM
Chris,
Deck plates are easy given bore spacing and bolt hole dimensions. Ground plate is off the shelf stuff. I assume sleeves have a flange on the top that fits in a counter bore in the top of the block. If the depth of each counter bore is miked and each liner is machined so distance from top of sleeve to top of block is the same problem solved. Easy job for retired machinist.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 05, 2015, 09:09:26 PM
Terry, I'm thinking of offering up a junk head to use as a deck plate, but it will require some machining. 
That gets me the bolt holes where they belong, and then it's just a matter of centering and machining bores on an 88 mm spacing with enough overlap to hold it together during the hone.

I hope you'll be at PRI - I need to chat to you regarding some steering arms to minimize my bump steer.

It got ugly on the backup run . . .
Title: Re: Milwaukee Midget
Post by: SteveM on November 06, 2015, 10:51:49 AM
Chris: - I'm planning to be at PRI as well - hope to see you there.

Do you have any plans to run the Midget at The Ohio Mile in 2016?

Also, if you need any plating recommendations, I do business with an excellent shop in St Louis (American Plating).

Steve.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 06, 2015, 11:02:39 AM

Do you have any plans to run the Midget at The Ohio Mile in 2016?


Fair question.  Mark is encouraging me to run the A-series again, and that's where I'd do it.  I think the I/GT record is still open there, and it's not looking likely I'll have the K-series together for 2016.

I guess it kind of depends how much I'm going to have to butcher up the Midget to make the K-series fit.

I'll likely make the drive out for an event either way.
Title: Re: Milwaukee Midget
Post by: Stan Back on November 06, 2015, 11:47:42 AM
That's a long way to got, cramped up like that.
Title: Re: Milwaukee Midget
Post by: SPARKY on November 07, 2015, 08:17:12 PM
Hey guys  tell me about  Steel Reserve  "High Gravity" Lager
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 08, 2015, 08:07:39 PM
Woody, I'm reposting this here.

Last year, Jacque Vizard, the daughter of David Vizard, died due to untreated depression.
 
To those outside of the racing community, Mr. Vizard is not a household word, but for those who deal with maximizing horsepower, he's a legend.

One of his earliest published works on maximizing horsepower dealt directly with the A-Series BMC engine - and anyone familiar with this diary is aware of his theories and research.   

Woody introduced us two years ago.  His book and his guidance through our few meetings were critical to our success. Late last year, David honored me with his autograph in the very book that was my constant companion for years.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/970%20Spec/DSCN5569_zps3673204b.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/970%20Spec/DSCN5569_zps3673204b.jpg.html)
 
In order to raise funds to build a memorial to Jacque, David has taken one of her engines - yes, Jacque was an engine builder as well, and a damned good one, from what I gather - rebuilt it, and it is being offered up for sale. I encourage you to check out this spectacular 302 Ford engine. Not only is it a touching memorial to a lost daughter, it will undoubtedly be an incredibly strong small block Ford.

I'm posting this [verbatim] for my friend David Vizard.

Attached is a photo of the re-built engine that my daughter Jacque built the long block for primarily to test cylinder heads for my SB Ford book.  After the testing was done she used much of the short block to re-build the engine for the 1969 Boss 302 Mustang she was to race for car owner Thad Cook. I did not want to rebuild this engine in the form of the race engine for at 525 hp I was concerned about its life and the point of using it as a memorial was that it would last a long time hence the rebuild in a lower output form previous to that.

I want to take this opportunity to thank you and all others concerned for the contributions toward making this happen. Rebuilding this engine has repeatedly taken me back to the times when Jacque and I would work in the shop together. Times that will never be again.

When news of Jacque’s passing spread the amount of response my wife Josephine and I received was overwhelming. We had many suggestions that we should organize something and in some way memorialize her. The re-building of this engine is just the start of this and the way it is being done is the sum of all the best idea’s sent to us by so many well-wishers worldwide.

The plan with this engine is to sell it to someone who has a nice 1969 Mustang that will be well maintained as a show car as much as anything. Failing that the installation into a nice Fox bodied Mustang would also work. The asking price of the engine is $6850 which is less than the cost of the parts. The proceeds from this will go toward the construction of the memorial on the site where Jacque passed.  This is in a very secluded scenic spot in the woods of a local land owner who has graciously allowed us to dedicate and develop this location in Jacque’s memory. 

Selling this engine is critical to the start of the memorial site development. If you can use your social media to make it known that this engine is available I am sure that would of help. It is being advertised on Terry Walters Engines site at   http://www.twperformanceparts.com/index.php?route=product/product&path=88_90&product_id=5538 where a full technical spec of the engine is given. It is also advertised on EBay at:- http://www.ebay.com/itm/121806099595 Also more on the drive to bring about the construction of the memorial site is on my Facebook page at https://www.facebook.com/DavidVizardAuto and https://www.facebook.com/david.vizard.56.
Title: Re: Milwaukee Midget
Post by: tauruck on November 09, 2015, 09:51:13 AM
The motor looks great and without doubt should go to a good home.
RIP Jacque. :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 13, 2015, 07:22:43 AM
No parent should have to suffer the loss of a child . . . . . . . . . no matter the reason.

My sincere sympathies to David & Josephine.

"Quem di diligunt, adolescens moritur."

Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 13, 2015, 07:49:56 AM
The reality of used parts . . . . .

midget,

Took the block and barrels for the 'K' to T&T yesterday.

Bead blasted the corrosion off the barrels.    I tried using their soda blaster to remove the corrosion from the block, but alas, no luck because there was a "goo" combined with the corrosion.    I suspect the "goo" was the remains of a bead of "Hylomar", used as a sealant, at the corner of the barrel/block intersection.

I ended up using their bead blaster to remove the "goo" and corrosion.

The sealing surface of both the block and the barrels is badly corroded.    The block might need to be re-machined, and/or new barrels used.    Or some serious sealant will need to be utilized.    You will need to look at this and judge for yourself.

Now that the parts are cleaned up, some of the barrels are a "slip fit" into the block at room temperature, because of "some" clearance.    Others are tight enough to require a bit of heat.   We might want to mike the sizes and use a dial bore gauge to determine the clearance/interference of the fit.

While I was blasting, I also bead blasted the corrosion off the exterior of the oil pan.    All the parts were blown off with compressed air, then washed with hot water, and compressed air blasted again.     Just a preliminary cleaning, but clean enough to take some measurements and do some trial fits.

Might try to post some pictures later, but you are going to have to travel beneath the "cheddar curtain" for a meaningful, personal inspection of the bits.

"Uncharted territory is a bitch."    Reputedly attributed to Sir Ernest Shackleton . . . . . . .

 :cheers:
Silicasuckingboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2015, 09:32:22 AM
Thanks, Mark.

One of my favorite hardware stores closed up - National Hardware - which was the last "downtown" hardware store in Milwaukee.  They'd been there for 65 years, and had literally hundreds of precision tools stashed away that they were clearing out.  Before Grainger came to town, they had a lot of machine shop accounts.

So I now have a pretty decent bore gauge, quasi vintage, with a nice felt lined wooden case, which I picked up for pennies on the dollar, in anticipation of just such an emergency.

I'm looking at Grummy's idea, and wondering if we can build up enough copper to produce a press fit?

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 14, 2015, 08:40:58 AM
Great - albeit too short of a visit yesterday with Mike Dale, Senior Writer and author of the column, "Eye on Electronics" for Motor Information Systems.  

http://www.motor.com/index.asp

It's not every day you talk to someone who just picked up a tube AM/short-wave radio for a 300SL Gullwing that he's in the process of restoring.  In this day of throwaway electronics, seeing the craftsmanship that went into building a car radio 60 years ago is both heartening and sad.  The Benz radio will live on - I doubt in 2075, anyone will be marveling over a Clarion Bluetooth receiver.

Mike lives in Oshkosh, and is a friend of Tom Hoagland, a builder in Michigan who specializes in Rover V8 conversions -

http://www.britishv8.org/sponsors/richland-motor-cars.htm

I'm particularly impressed with Tom's Jag IRS conversions for MGBs.

Anyway, Mike dropped off the MGB engine I swapped the Buick V8's for, and he will be back next weekend to pick up the aluminum engines, which he is running out to Tom.

He didn't grab the aluminum engines because he's a deer hunter, and had his kit in the truck.  Far be it from me to discourage anyone from knocking down the Whitetail population in this state.  You gut a deer in Wisconsin, and you'll find more corn than in some silos - it's completely out of control.

I don't hunt - wasn't born to it and I don't trust my aim, but I'll sure cook up any venison that ends up in my freezer.

 
Title: Re: Milwaukee Midget
Post by: tortoise on November 14, 2015, 06:53:48 PM
The Benz radio will live on - I doubt in 2075, anyone will be marveling over a Clarion Bluetooth receiver.

By then, it's likely someone will need their own transmitter to have any AM tunes to listen to.
Title: Re: Milwaukee Midget
Post by: manta22 on November 14, 2015, 07:29:47 PM
Chris;

I think those Gullwings came from MB equipped with Becker "Mexico" radios. Not bad for their day.

Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 22, 2015, 08:49:48 AM
4-barrel Mike has always got my back - and thanks to Mike, my Christmas shopping is done . . .

https://teespring.com/mg-ugly-christmas-sweater

Title: Re: Milwaukee Midget
Post by: salt27 on November 22, 2015, 11:47:18 AM
Too bad it's not available in the correct shade of green but I guess that wouldn't be very Christmasee.   :-D
If it's out there 4-barrel Mike will find it, that's for sure.   :cheers: 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 22, 2015, 12:59:58 PM

If it's out there 4-barrel Mike will find it, that's for sure.   :cheers: 

Oh, it's out there, all right . . . WAY out there!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 25, 2015, 11:13:14 AM
4-barrel Mike has always got my back - and thanks to Mike, my Christmas shopping is done . . .

https://teespring.com/mg-ugly-christmas-sweater



The perfect gift for the Mini-Maven!!

It looks like an MGB-GT.     I guess he will need to repaint his MGB-GT V8 to match . . . . . . .   :roll:

 :cheers:
I'dregiftitboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 25, 2015, 11:17:10 AM
midget,      (hope I got the colour correct . . . . .)

Thanks for the visit and the brews!!!

Here's the answer to the Rover sleeve problem:

http://www.darton-international.com/midinfo.html

We will need to visit with them at PRI.

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 07, 2015, 01:48:37 AM
... Every piston I have ever seen from Diamond has been "monstrously" heavy.    I am currently trying to get one of my vintage clients to change from Diamond to JE... The Diamonds are cheap though...
Sorry to dig so far back into this thread. But in general I respect what FordBoy posts; which left me very puzzled by this response to my selection of Diamond for custom billet pistons. Reading tonight about Dutweiler's continued use of Diamond pistons in Speed Demon engines reminded me of this puzzling statement. Was FordBoy being sarcastic? If not, I'll try some sarcasm of my own- maybe he should try to get Kenny to "change from Diamond to JE". :roll:
Title: Re: Milwaukee Midget
Post by: fredvance on December 07, 2015, 10:48:10 AM
Why would anyone change to JE?
Title: Re: Milwaukee Midget
Post by: Ron Gibson on December 07, 2015, 11:12:11 AM
X2  Can tell a true horror story about that.

Ron
Title: Re: Milwaukee Midget
Post by: salt27 on December 07, 2015, 11:18:29 AM
Why would anyone change to JE?
X2  Can tell a true horror story about that.

Ron

Do tell.  

Ron, The reason I ask is Gus just installed a JE in his 450.

Is there a reason to be concerned?

What say you, Fordboy.

Chris, sorry about a hijack that doesn't mention beer.   :-D

  Thanks, Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 07, 2015, 04:05:07 PM
13 passes total at Bonneville, 2 at Maxton, a lot of time on the dyno, and no problems with the J&Es in the Midget.

But then, no boost and less than 100 hp. 

Title: Re: Milwaukee Midget
Post by: grumm441 on December 08, 2015, 04:00:10 AM


Might try to post some pictures later, but you are going to have to travel beneath the "cheddar curtain" for a meaningful, personal inspection of the bits.

"Uncharted territory is a bitch."    Reputedly attributed to Sir Ernest Shackleton . . . . . . .

 :cheers:
Silicasuckingboy

He never would've said that
Nothing bothered Sir Ernest Shackleton


13 passes total at Bonneville, 2 at Maxton, a lot of time on the dyno, and no problems with the J&Es in the Midget.

But then, no boost and less than 100 hp. 



Yes , but to use the Australian vernacular." It had been given the berries and had the ring revved out of it"

G
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 08, 2015, 07:25:15 AM
... Every piston I have ever seen from Diamond has been "monstrously" heavy.    I am currently trying to get one of my vintage clients to change from Diamond to JE... The Diamonds are cheap though...
Sorry to dig so far back into this thread. But in general I respect what FordBoy posts; which left me very puzzled by this response to my selection of Diamond for custom billet pistons. Reading tonight about Dutweiler's continued use of Diamond pistons in Speed Demon engines reminded me of this puzzling statement. Was FordBoy being sarcastic? If not, I'll try some sarcasm of my own- maybe he should try to get Kenny to "change from Diamond to JE". :roll:

Thanks Jack, for calling me out on this.   An apology and an explanation are in order.

No sarcasm was intended in my comment.    However, in retrospect, my use of the adjective, "monstrously", was way too negative and inaccurate.    Diamond has been around for a long time, has a wealth of knowledge about piston manufacturing, and produces a great product many use and endorse.    I certainly apologize for any perceived slight to them or their reputation.    AND, far be it from me to tell Ken Dutweiler how to do anything.    His record stands on its' own.


Let's talk about pistons though, while recognizing that everyone's experience with various manufacturers is going to be different.   Why is that?

Some reality about pistons is that the mass of the piston, (and the piston assembly), has a vital influence on how the piston performs.    IF, as in the example offered, the Dutweiler built turbo engines for Speed Demon, the need is for high temperature strength and the ability to shed that heat from the mass of the piston, that particular piston will probably need greater section thickness, even with oil jet piston cooling.   And, therefore, that piston will be heavier than a piston for a normally aspirated engine of the same displacement.   So for a normally aspirated application it would probably be "too" heavy.

That is my point about the other example, my client with a normally aspirated MGB.   The Diamond produced piston is quite a bit heavier than it could be, for that bore diameter.     Why so?   Not every piston manufacturer has a "light weight" forging for every bore diameter.    Some manufacturers do not have even standard style forging blanks for every bore diameter.     Why?    Because forging dies are an expensive cost, and if there are very few sales for a given bore size, it is simply a poor business choice to have a die, or multiple dies, for an application that loses revenue.    The Diamond piston is just "heavier", and the client has had some component failures.    A lighter piston would reduce the component stresses and reduce the failure rate.    Not every manufacturer can produce a "lighter" piston assembly for the application.    MG's are not as popular as a race engine platform as the small block chevy.    Stands to reason, and that is why there are more manufacturers producing more choices for chevy engines.

In the last 20/25 years, one of the goals has been to increase bhp output by increasing the rev limit.    Lighter components are the reliable pathway to increased rpm's.   I have used lots of JE pistons over the years and have always been satisfied.    The caveat is that for the most part, they were for smaller (less than 3.5" bore) bore diameters.   And they were not the lightest pistons.    Usually Cosworth pistons were lightest, and not always available.    Availability, or lack thereof, causes a search for an alternate manufacturer.

And since this current permutation of the Milwaukee Midget is going to be normally aspirated, AND have a higher working rpm limit, (and that does not account for 5' 17" sized feet . . . . . .  :roll: ) the smart choice is to go with the "lighter" type piston assembly.    Supplier to be determined, but Wossner has a forging to suit the application.

Disclaimer:   This is my opinion, and my opinion only.   My opinion is influenced by my personal experience, and the experiences of others in the industry whose experience and opinion I trust and value.     I reserve the right to change my opinion at any time, without any notice.    I'm kinda fickle that way . . . . . . .       AND, it is also important to note that there is always, "some disagreement", between professionals in the industry, about what is or is not, important.    Only the end user can determine if a part is adequate for the intended application.    And that is usually determined by destructive testing . . . . . . . .         Da**!!    I hate when that happens to my guys.

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SPARKY on December 08, 2015, 08:21:37 AM
FB

 I always get an increase in expectations when I see you are the person who posted last on this build---I don't know if it going to be a zinger back at the Packer deranged fellow or building insights but whichever I am usually rewarded.   :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on December 08, 2015, 09:35:23 AM
Mark, have Chris give you a fifth of Kenny's budget (that's a good per inch of motor size comparison) and I'll bet you guys push the I real high...  :roll:
I like Wossner pistons as well.... they treat the LSR guys well, kinda like JE used to do when John Noonan was there...
 hummmmm....  :roll:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 08, 2015, 10:31:37 AM
FB

 I always get an increase in expectations when I see you are the person who posted last on this build---I don't know if it going to be a zinger back at the Packer deranged fellow or building insights but whichever I am usually rewarded.   :cheers:

Sparky,

Thanks

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 08, 2015, 11:48:17 AM
Mark, have Chris give you a fifth of Kenny's budget (that's a good per inch of motor size comparison) and I'll bet you guys push the I real high...  :roll:
I like Wossner pistons as well.... they treat the LSR guys well, kinda like JE used to do when John Noonan was there...
 hummmmm....  :roll:  :cheers:

Bob,

I'm setting the over/under for the fraction of Dutweiler's budget that Chris can afford, at double digits as opposed to single.    Uhhhmmm, count me in for a sawbuck on the over, the waaay over.     :roll:   Sorry Chris.    But I'll still bet that Chris' results with the new engine, first time out, will be a satisfactory one, regardless of dollar amount spent.

And in the interest of full disclosure, my experiences with JE pistons were quite some time ago.   So long in fact, I'm not even sure who I dealt with.

 :cheers:
Fordboy   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 08, 2015, 11:57:03 AM

Bob,

I'm setting the over/under for the fraction of Dutweiler's budget that Chris can afford, at double digits as opposed to single.    Uhhhmmm, count me in for a sawbuck on the over, the waaay over.     :roll:   Sorry Chris.    But I'll still bet that Chris' results with the new engine, first time out, will be a satisfactory one, regardless of dollar amount spent.


I checked the fridge this morning before I went to work.  There was food in there, so I'm still under budget . . .
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on December 08, 2015, 01:18:02 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on December 08, 2015, 02:59:24 PM
I checked the fridge this morning before I went to work.  There was food in there, so I'm still under budget . . .MM

silly boy

you look for liquids in bottles and cans--not that solid stuff that can spoil!!!!!!!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 08, 2015, 05:02:28 PM
I checked the fridge this morning before I went to work.  There was food in there, so I'm still under budget . . .MM

silly boy

you look for liquids in bottles and cans--not that solid stuff that can spoil!!!!!!!!!


I'll never learn - there has been more than one night when I've found myself elbow deep into the project, realize I'm thirsty and looked at the clock, only to discover the startling truth that the liquor store had already closed.
Title: Re: Milwaukee Midget
Post by: Podunk on December 08, 2015, 06:11:35 PM
Chris,
I wish I could sit in the back seat to and from Indy and just say "why's that" every once and awhile.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 08, 2015, 08:12:09 PM
Chris,
I wish I could sit in the back seat to and from Indy and just say "why's that" every once and awhile.
Terry

Terry, I always enjoy your company, but since I sold the Magnum, between the F150, the MGB, the Sprite and the Midget, I no longer own a car with more than 2 seats!

Title: Re: Milwaukee Midget
Post by: Stainless1 on December 08, 2015, 10:37:02 PM
I checked the fridge this morning before I went to work.  There was food in there, so I'm still under budget . . .MM

silly boy

you look for liquids in bottles and cans--not that solid stuff that can spoil!!!!!!!!!


I'll never learn - there has been more than one night when I've found myself elbow deep into the project, realize I'm thirsty and looked at the clock, only to discover the startling truth that the liquor store had already closed.

Food?
Pork Chops come in cans and bottles....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 08, 2015, 10:42:14 PM

Food?
Pork Chops come in cans and bottles....


You know, Wayno has a fridge that dispenses hot smoked ribs and pork chops, but I had to bring my own bottles . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 09, 2015, 06:10:14 AM
I checked the fridge this morning before I went to work.  There was food in there, so I'm still under budget . . .MM

silly boy

you look for liquids in bottles and cans--not that solid stuff that can spoil!!!!!!!!!


I'll never learn - there has been more than one night when I've found myself elbow deep into the project, realize I'm thirsty and looked at the clock, only to discover the startling truth that the liquor store had already closed.

Food?
Pork Chops come in cans and bottles....


I like the contents of your fridge.     Seems to be mostly dark and porter-y.      yum . . . . .

"Do not underestimate the power of the dark side".

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: salt27 on December 09, 2015, 10:51:03 AM
Stainless,
I see some Ninkasi on the bottom shelf and maybe some Deschutes on the second row middle shelf.
You must be getting acclimated for a trip to Oregon.   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 09, 2015, 11:59:34 AM
midget,

You might want to review the information in this last post as it is 4 valve specific.   I know I have been threatening to get this posted for a while now.   So many cats, so little time . . . . . . . . . . .

http://www.landracing.com/forum/index.php/topic,14175.msg284882.html#new

Happy Holidays!!

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 14, 2015, 07:20:12 AM
midget,

OK, now that we have returned from racer Nirvana, we need to gather some dimensions to go forward with ordering the parts that will be required.

Probably should start with the block/barrels.   Going to need to know:

A)   Current size of barrel insert diameter in block,
2)   Current size of barrel seating diameter in block, AND, approximate maximum diameter block can accommodate,
d)   Current size of barrel clearance opening at deck face, AND approximate maximum that can be used without "siamesing" the barrels,
z)   And probably other stuff I'm not listing this early in the morning.

Block machining is going to have to start with line honing the mains.   That can not be done before re-notching for the proposed main bearing swap.    I would like to see the re-machining for the new barrels done on some sort of CNC boring mill, just to guarantee concentricity between the upper diameters and the lower ledge and barrel opening.

We should probably draft some order of work process, broken down by component, just to be able to judge order, process, progress, etc.   Sounds like an Excel spreadsheet.

I'm going to spend the morning sorting through the info from the show, and making some calls to parts vendor contacts who promised more info when back in their offices.

Terry might need to pull dimensions directly off the head to insure the deckplate will fit properly.   I'll take some measurements off the flow bench slider plate to determine the bore centerline axis relative to the bolt/stud holes, but that's going to be later in the week.

Your thoughts?

BTW, thanks for the Oktoberfest, I'll cherish every drop . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 15, 2015, 04:48:38 PM
midget,

Contacted Bill @ Mahle Aftermarket, from the PRI show.    He is going to check availability and vendors for the race quality Rover main bearing set, and get back to me.
Part # is: VM 1012

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: ggl205 on December 15, 2015, 05:56:31 PM
midget,

Contacted Bill @ Mahle Aftermarket, from the PRI show.

Fordboy, did you speak with Bill McKnight? If so, you got ahold of the most knowledgeable fellow in the industry. A great guy and good friend.

John
Title: Re: Milwaukee Midget
Post by: jacksoni on December 15, 2015, 07:15:27 PM
midget,

Contacted Bill @ Mahle Aftermarket, from the PRI show.    He is going to check availability and vendors for the race quality Rover main bearing set, and get back to me.
Part # is: VM 1012

 :cheers:
Fordboy
Crikey- I found one site that listed them at 198brit lbs (168 ex VAT) and that is just for the mains! Ouch!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 16, 2015, 12:13:39 AM

Crikey- I found one site that listed them at 198brit lbs (168 ex VAT) and that is just for the mains! Ouch!

Did we mention we're reworking the oiling system, and we'll need 2 sets to get grooved bearings on both the top and the bottom of the journals?

It's starting to cut into my beer money . . .  :cry:



Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 16, 2015, 01:56:39 AM
Chris- For one of my engines I added grooves to the non-grooved main bearing halves, on my manual mill. Used a main cap for a holding fixture- one end of insert resting against a fence, a bolt & washer clamping the other end of the insert in place (both out of the way of the groove to be cut).  Ground a round-nose tool bit to swing in an offset boring head. The main cap is clamped in place, for repetitive cutting of the other inserts. Worked out fine. Those main prices would make the effort well worth it in your case.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2015, 07:45:52 AM
Fordboy, did you speak with Bill McKnight?

John

Yup.   Nice guy.   Hope he can find a supplier here in the US.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2015, 07:50:08 AM

Crikey- I found one site that listed them at 198brit lbs (168 ex VAT) and that is just for the mains! Ouch!


Yeah, the prices are expensive.   Since Vandervell was taken over, the prices for race quality tri-metal bearings has sky-rocketed.   Everybody now pays F-1 rates . . . . . .

I'm just happy they make them, and I am sure it will not be for much longer . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2015, 07:53:21 AM
Chris- For one of my engines I added grooves to the non-grooved main bearing halves, on my manual mill. Used a main cap for a holding fixture- one end of insert resting against a fence, a bolt & washer clamping the other end of the insert in place (both out of the way of the groove to be cut).  Ground a round-nose tool bit to swing in an offset boring head. The main cap is clamped in place, for repetitive cutting of the other inserts. Worked out fine. Those main prices would make the effort well worth it in your case.

Jack,

Thanks for the idea!!   We may do just that to save a few bucks.   The decision will be up to Chris.   I have modified bearings before, so I do not have a problem with it.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2015, 08:05:02 AM

Crikey- I found one site that listed them at 198brit lbs (168 ex VAT) and that is just for the mains! Ouch!

Did we mention we're reworking the oiling system, and we'll need 2 sets to get grooved bearings on both the top and the bottom of the journals?

It's starting to cut into my beer money . . .  :cry:


midget,

See my posting above.   Perhaps 1/2 your beer budget can be saved for:   ingestion . . . . . .  OR,  other important engine parts . . . . . . .

Venture forth to beneath the cheddar curtain, to where the kegerator is filled and the Force is embraced . . . . .  etc, etc, etc . . . . . . .    Bring your lightsaber . . . . . .

 :cheers: :cheers: :cheers:
drinkyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2015, 08:14:31 AM
midget,

Might need to grab the clean head to measure port centerline dimensions.   Sent the request to Burns Stainless, hope to have a timely response.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on December 16, 2015, 01:33:55 PM
Pipemax says:

1* pipe 1.079-1.204" OD x 19.9-22.1" long
Megaphone collector 1.563 taper up to 2.563: x 11.9" long.

Burns stainless has been quite good in my experience. You might get a call direct from Vince with specs. They will suggest (I think) a merge collector with megaphone to reverse cone tip. Be interesting to see how close to above.

I used 110VE- which may be low, 135mm rod (my memory, did not go way back to find the discussions on rod in the thread) and 9000rpm peak hp. Pipemax at this predicted in the 125hp + or - range. At 8500 was in the 116 range. Remember Pipemax is not a full up simulation program but one to help design the best header when you know specs and in fact have some data, such is VE%'s from dyno work.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 16, 2015, 04:51:16 PM
Pipemax says:

1* pipe 1.079-1.204" OD x 19.9-22.1" long
Megaphone collector 1.563 taper up to 2.563: x 11.9" long.

Burns stainless has been quite good in my experience. You might get a call direct from Vince with specs. They will suggest (I think) a merge collector with megaphone to reverse cone tip. Be interesting to see how close to above.

I used 110VE- which may be low, 135mm rod (my memory, did not go way back to find the discussions on rod in the thread) and 9000rpm peak hp. Pipemax at this predicted in the 125hp + or - range. At 8500 was in the 116 range. Remember Pipemax is not a full up simulation program but one to help design the best header when you know specs and in fact have some data, such is VE%'s from dyno work.

Jack,

I couldn't agree more with you.   The "problem" with PipeMax is what I have been saying all along:   It is a "simpler", affordable program, which will spit out "any" results based on "any" input.   Without any experience for "reasonable input" it is easy to fool yourself.   As you stated, it should be used in parallel with dyno testing, which is what Larry advises.

My PipeMax simulation for this engine requires that I use 112% VE to get 125.0 bhp @ 8500.    This also gives a peak torque of 85.4 lb/ft, which corresponds to 212.5 psi, probably a tad high for a first iteration.   My target range for BMEP is ~205/210 psi @ peak torque, (82/83 lb/ft) coupled with single digit % torque loss @ peak bhp.    I also want to push peak torque down below 7000 rpm maybe as low as 6500 rpm, depending on how I can tune the int & ex tracts.

This thing is basically a water cooled bike engine.

I spent some time @ PRI with Vince, and I value and want to weigh his input.   I am counting on using a merge collector, as an exhaust "diode", to preserve low end torque while protecting top end bhp.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 16, 2015, 11:07:01 PM
After PRI, Fordboy and I talked about getting this gum wrapper block stiffened up.  The plan hatched was to go with oversized barrels, press fit them into place with a larger diameter at the top and machine the step to achieve a wider stabilizing ledge for the barrels deeper in the crankcase.

Unfortunately, if we are going to make that work, it looks as though we'll need to siamese the barrels.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/Barrel%20bores_zpsprqyuvwx.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/Barrel%20bores_zpsprqyuvwx.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/Barrel%20and%20block_zpswr7n6ni9.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/Barrel%20and%20block_zpswr7n6ni9.jpg.html)
Title: Re: Milwaukee Midget
Post by: jacksoni on December 17, 2015, 10:22:56 AM
Back when I was playing with N/A and then blown Cosworth Vega's I did a similar thing with some custom made sleeves with a heavy (.500") thick top that became part of the deck with a double step down to some OD that I forget with a 3.500" bore. The top flange was somewhat greater in diameter than the bore spacing so between the sleeves they had to be cut down (siamesed) to fit. Once the sleeves settled in and in conjuction with a nice heavy main girdle block plate, I never had a block failure that was just a strength/structural issue. Detonation or lack of oiling  and turbo failures did some damage but the block per se never failed. Have no real clue how much power it made but was shifting at 9000, through traps at something over 8k with 18lbs boost. I am sure with tuning and development would have made more. I know it went in the 285range out the back of the middle mile on my best ever run.

With the open deck architecture of the Vega, the sleeve tied the bores and the outside of the block together to stiffen everything. It will help keep stuff straight and square, IMO>
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 17, 2015, 11:04:22 PM

With the open deck architecture of the Vega, the sleeve tied the bores and the outside of the block together to stiffen everything. It will help keep stuff straight and square, IMO>

Jack, I'm convinced you're right.  Simply using the compression of the long bolts to hold things together is in no way going to provide the kind of stability I want in a racing engine.  GM gave up on with the Vega - unfortunately, Rover lacked the resources to start with a clean sheet of paper.

Our discussions at PRI led us to the proposition of skipping the MLS gasket arrangement as well - for 2 reasons.

1 - The high performance MLS gasket available for the K is designed for both the 1.6/1.8 engine, which have 80 mm bores.  This gives away too much compression in a 1 liter with 75 mm bores.  It's a battle we've been through before, and we're not retaking that hill again.

2 - We've decided to O-ring the cylinders and put a retaining grove in the head.  This will give us better control over the volume of the chamber and a better method to lock into place the positioning of the head.  With the liners pressed into place and any positioning issue resolved, a thinner copper gasket - thinner than the stock gasket - can be used.  At that point, we'll be looking at sealing off the oil and water passages between the block and the head with O-rings.

Toys are arriving.  The junk head arrived from Germany yesterday.  The bearing journals are mucked up, but we're using this to experiment with flow and porting.  It wasn't cheap getting it here, but it's here.

Podunk is on the case whipping up a deck plate.  Terry, again, thank you!

Adjustable cam pulleys arrived from France this afternoon.

Ordered the ARP studs today that replace the long bolts.  Estimated arrival - Christmas Eve.

They'll look nice in my stockings on the mantle.
Title: Re: Milwaukee Midget
Post by: Crackerman on December 18, 2015, 12:30:14 AM
Was darton not able to make a sleeve /deckplate combo for this?
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 18, 2015, 08:51:37 AM

With the open deck architecture of the Vega, the sleeve tied the bores and the outside of the block together to stiffen everything. It will help keep stuff straight and square, IMO>

Jack, I'm convinced you're right.  Simply using the compression of the long bolts to hold things together is in no way going to provide the kind of stability I want in a racing engine.  GM gave up on with the Vega - unfortunately, Rover lacked the resources to start with a clean sheet of paper.

Our discussions at PRI led us to the proposition of skipping the MLS gasket arrangement as well - for 2 reasons.

1 - The high performance MLS gasket available for the K is designed for both the 1.6/1.8 engine, which have 80 mm bores.  This gives away too much compression in a 1 liter with 75 mm bores.  It's a battle we've been through before, and we're not retaking that hill again.

2 - We've decided to O-ring the cylinders and put a retaining grove in the head.  This will give us better control over the volume of the chamber and a better method to lock into place the positioning of the head.  With the liners pressed into place and any positioning issue resolved, a thinner copper gasket - thinner than the stock gasket - can be used.  At that point, we'll be looking at sealing off the oil and water passages between the block and the head with O-rings.

Toys are arriving.  The junk head arrived from Germany yesterday.  The bearing journals are mucked up, but we're using this to experiment with flow and porting.  It wasn't cheap getting it here, but it's here.

Podunk is on the case whipping up a deck plate.  Terry, again, thank you!

Adjustable cam pulleys arrived from France this afternoon.

Ordered the ARP studs today that replace the long bolts.  Estimated arrival - Christmas Eve.

They'll look nice in my stockings on the mantle.

midget,

I was thinking that after we talked to Darton, that siamesed sleeves were going to be the only way to increase the bearing area on the bottom of the sleeves, as Darton recommended.   The lack of adequate bearing area between the block and the sleeves is one of the flaws in the OEM design when modified for racing.

On the parts front:  Oh boy!!   :-D

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 18, 2015, 09:16:05 AM
midget,

Going to need some sort of useable head gasket for a starting pattern to send to Flatout Gaskets.   The need is not immediate, just don't forget about it.   I'll get together with Mark, to renew our old friendship, and discuss whether his rubber coated copper product is the solution for Rover head gaskets.

https://www.flatoutgroup.com/customgaskets.aspx

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 18, 2015, 04:51:57 PM
Chris and Mark,
Doing a little "blue sky" thinking about your project I was wondering of the possibility of running larger copper wire, say .06 or even .08 diameter, with appropriate matching groves cut in both the head and the tops of the sleeves. Design the groves so that with the wire installed and the head torqued there would be a 20 to 30 thou gap between the head and the top of the block, then have a solid copper gasket made that would fill this space and keep the water jacket orings in place and sealed. This way the compression seal is the copper wire and it is also acting as a key that provides location and strength for the head/block interface.

Just a thought and I know it is your deal and money but as "they" say:" you are having intercourse with this cat, I am merely holding it's head!"

Rex

 
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 18, 2015, 05:39:31 PM
Chris and Mark,
Doing a little "blue sky" thinking about your project I was wondering of the possibility of running larger copper wire, say .06 or even .08 diameter, with appropriate matching groves cut in both the head and the tops of the sleeves. Design the groves so that with the wire installed and the head torqued there would be a 20 to 30 thou gap between the head and the top of the block, then have a solid copper gasket made that would fill this space and keep the water jacket orings in place and sealed. This way the compression seal is the copper wire and it is also acting as a key that provides location and strength for the head/block interface.

Just a thought and I know it is your deal and money but as "they" say:" you are having intercourse with this cat, I am merely holding it's head!"

Rex

Rex,

You must have psychic powers.    The current plan, since the PRI show, is to O-ring the barrels, use an .031" thick copper head gasket, in conjunction with a receiver groove machined into the head.   We will gain structural strength and barrel/gasket rigidity with this type of setup.   A side benefit is that the thinner gasket gains a bit of compression ratio as well.

You know what they say about minds thinking alike . . . . . . . .

Those "down under" are thinking:  Why a cat??   Sheep are so much better looking . . . . . . . .    :roll:

 :cheers:
Notacatloverboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 18, 2015, 06:15:59 PM
midget,  et all,

Finally, here is some optimism about the Rover K, posted 11 years ago, to the day.

http://www.lotustalk.com/forums/f307/k-series-motor-racecar-engineering-8428/

In a technical article in a magazine noteworthy for their technical expertise.


Also:  http://www.sandsmuseum.com/cars/elise/thecar/engine/kingk.html

Basically the same article, but with more engineering details and therefore a longer read.

Ah yes, research.    The prelude to: DEVELOPMENT.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 20, 2015, 07:08:28 AM
midget,

For future reference:

Stock Rover MLS gasket:            1.6mm thickness  (.063")  x  82.5mm bore,  8.55 cc's   adds 4.93 cc's

Custom Cometic MLS gasket:     1.04mm thickness  (.041")  x  78.0mm bore,  4.97 cc's   adds 1.35 cc's

Custom rubber coated copper:   .787mm thickness  (.031")  x  76.5mm bore,  3.62 cc's   best case scenario, so far . . . . . .

Custom solid copper gaskets could be sourced from either Flatout Gaskets or Clark Copper Gasket.   Flatout has the proprietary coated product, designed to seal oil and water passages with out additional localized applications of "goo".

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 20, 2015, 09:36:16 AM
Fordboy628 said:

" with out additional localized applications of "goo"."

Yeah, but then the oatmeal companies will lose market share.  Be careful when choosing sealants! :-D
Title: Re: Milwaukee Midget
Post by: jdincau on December 20, 2015, 11:33:44 AM
http://scegaskets.com/

http://scegaskets.com/products/

made custom solid copper head gaskets for us
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 20, 2015, 02:11:26 PM
Fordboy/Midget:
This last flurry of discussion about the barrels/head/gaskets etc. has me a bit confused as to what the current proposed configuration is thought to be.  Do you have a cross-section sketch that you could show of the arrangement that might be clearer in detail than the wordy description?  The words leave room for some variation in interpretation.   

And, given the thrust  of the two recently cited “technical” articles, are these mods sufficiently consistent with the basic philosophy of the engine?
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 21, 2015, 12:14:33 AM
... [SCE] made custom solid copper head gaskets for us...
Ditto. .022" thick most recently.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on December 21, 2015, 01:03:38 AM
... running larger copper wire, say .06 or even .08 diameter... is also acting as a key that provides location and strength for the head/block interface...
From my experience, I don't recommend this. Due to build-up of dimensional tolerances, some cylinders would be fighting against others to do "location"; not to mention fighting against head-to-block dowels. Traditional (and proven) receiver grooves is better (receiver groove wide enough to prevent the "fight", but still create a compression seal via the copper). Drawing shows typical deminsions for .024" copper).
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 21, 2015, 01:33:55 AM
 
And, given the thrust  of the two recently cited “technical” articles, are these mods sufficiently consistent with the basic philosophy of the engine?

It's certainly not in keeping with the philosophy of the engine, in that it was designed to be put assembled quickly, easily and inexpensively.

Those are not adverbs we're encountering on this build.  :roll:

The way I'm looking at it is that at the end of the day, I want this engine to be absolutely bulletproof.  If that means overcompensating for fixes that have been addressed and proven by the manufacturer, and in some ways, reengineering it into a more conventional design, then so be it.

Drawings - yes, I should at least get some sketches put together, but in essence -

1 - Pressed in siamesed liners, OD oversized to be controlled laterally on the top by the bosses which the long bolts pass through.
2 - Lower step of barrel into block machined for a press fit - block machined to accept.
3 - Top of barrel to be machined for O-ring to seal combustion chamber with copper head gasket.

I'll work on clarifying that.

Rex, Jack - we're still thinking this through - I'm grateful for both of your inputs - the drawing in particular.

My concern is that by going with siamesed liners, we don't put so much steel at the core of the engine that it has a negative impact with dissimilar expansion rates.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 21, 2015, 02:13:30 PM
Chris and Mike,
After reading the "Racecar Engineering" article on your engine type (I actually have that issue!) I noted the discussion regarding the through bolt that hold everything together and so I review your earlier post and I think that you are planning to go with some custom studs in place of the factory bolts. The article discussed the over torquing of the bolts causing localized material yielding around the bolt head and the nuts which is a good reason not to exceed the specified torque but also you need to make sure that the shank of your studs are the same diameter as the stock bolts so that at the specified torque you have the same clamping force. Obviously you will be making the studs from a higher strength material and the specified torque should be sufficiently below the material yield strength to allow multiple use. Lubrication between the nut (or bolt head) that you are torquing is the most important thing you can do to assure proper torquing if you cannot measure the increase in length. Back in 1968 Volkswagen decided that they could save some money by making the case studs out of rod with rolled threads on each end and do away with machining/grinding the stud shanks down to the thread minimum diameter as all previous engines had been done. Well after 70-80000 miles the heads would become loose and literally lift off of the cylinders and you could not re-torque them because the threads were pulled out of the engine cases because the case studs would not stretch with the expansion of the engine when it got hot. 

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 21, 2015, 02:46:57 PM
Chris and Mike,
After reading the "Racecar Engineering" article on your engine type (I actually have that issue!) I noted the discussion regarding the through bolt that hold everything together and so I review your earlier post and I think that you are planning to go with some custom studs in place of the factory bolts. The article discussed the over torquing of the bolts causing localized material yielding around the bolt head and the nuts which is a good reason not to exceed the specified torque but also you need to make sure that the shank of your studs are the same diameter as the stock bolts so that at the specified torque you have the same clamping force. Obviously you will be making the studs from a higher strength material and the specified torque should be sufficiently below the material yield strength to allow multiple use. Lubrication between the nut (or bolt head) that you are torquing is the most important thing you can do to assure proper torquing if you cannot measure the increase in length. Back in 1968 Volkswagen decided that they could save some money by making the case studs out of rod with rolled threads on each end and do away with machining/grinding the stud shanks down to the thread minimum diameter as all previous engines had been done. Well after 70-80000 miles the heads would become loose and literally lift off of the cylinders and you could not re-torque them because the threads were pulled out of the engine cases because the case studs would not stretch with the expansion of the engine when it got hot. 

Rex

We're on it, Rex -

http://arp-bolts.com/kits/ARPkit-detail.php?RecordID=1226

Kit is destined to arrive Thursday.  The instructions indicate 50 ft/lbs.

I suspect that we won't see the block temperatures one sees in an air cooled Vee Dub, but checking the torque settings while we're dynoing will become part of the ritual.

But it's still a tall sandwich to hold together with cocktail skewers . . .
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on December 21, 2015, 05:23:15 PM
Chris,
Quoting myself: "The article discussed the over torquing of the bolts causing localized material yielding around the bolt head and the nuts which is a good reason not to exceed the specified torque " The material they were talking about was the head and the lower end girdle. If you plan to exceed the specified torque, which I think was 34 ft-lbs, then I would trust that you are using some larger diameter and thick washer on both ends to eliminate this problem? I know that I am picking at the nits but there is no reason to go down the creek that is full of failed K series motors.

Damn fun to watch you guys go through this "reloading"!!!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 21, 2015, 05:30:31 PM
Ahhh . . . RTEQ.

Let me get some photos together - I think we'll be good, but now I'm better understanding your point.

Thanks, Rex!
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 21, 2015, 06:07:57 PM
Rex,
In the RE article, where he talks about the bolts causing fatigue failure of the block, it can’t very well be an underhead crushing problem since the bolts don’t bear on the block, only the head and ladder.  And when he talks about “bearing crush” I believe he is referring to distortion of the block/ladder due to overtorque overloading, and consequent distortion of the main bearing housings and/or alignment, not the underhead area of the bolts.
Title: Re: Milwaukee Midget
Post by: Finallygotit on December 22, 2015, 09:27:55 AM
From all of this info, it sounds like the Grenade was a cakewalk compared to what this K motor is going to be.
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 22, 2015, 01:50:35 PM
MM,
Ref reply #5433, second photo:  Should the “OD” label actually be on the 3.44” dimension?

Also, what are the bore spacings?

By “siamesed” is it simply meant to have clearance flats cut at the points of close approach to the adjacent barrel?
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 23, 2015, 07:26:47 AM
Chris,
Quoting myself: "The article discussed the over torquing of the bolts causing localized material yielding around the bolt head and the nuts which is a good reason not to exceed the specified torque " The material they were talking about was the head and the lower end girdle. If you plan to exceed the specified torque, which I think was 34 ft-lbs, then I would trust that you are using some larger diameter and thick washer on both ends to eliminate this problem? I know that I am picking at the nits but there is no reason to go down the creek that is full of failed K series motors.

Dodge fun to watch you guys go through this "reloading"!!!

Rex

Glad you are enjoying it.   Read on.


Rex,
In the RE article, where he talks about the bolts causing fatigue failure of the block, it can’t very well be an underhead crushing problem since the bolts don’t bear on the block, only the head and ladder.  And when he talks about “bearing crush” I believe he is referring to distortion of the block/ladder due to overtorque overloading, and consequent distortion of the main bearing housings and/or alignment, not the underhead area of the bolts.


Some clarifications, if I may,

A)   A point raised by Rex and clarified by IO, the lower bearing area of the OEM "sandwich bolt", now with a proposed change to an ARP stud, is what the OEM refers to as an "oiling ladder".  This part serves 2 functions.   Its' oil passageways deliver the oil supply to the bottom end, and its' threaded portions secure the "sandwich fastener".   It has "plenty" of bearing area to prevent "crush", as long as the material spec itself is adequate.   This is the point of "upgrading" to the "newer" type ladder, supposedly made from stronger material.    Nothing prevents the fabrication and use of a steel ladder, should the need arise.

2)   Anytime fastener torque is "altered" from its' former specification, nearby housing bores will "most likely" be affected.   This type of "distortion" (just a clamp load change actually) is easily determined by precision measurement of the components in a "mock-up" and "torqued-up" format.    We plan to do this.    Correcting any main bearing housing bore distortion will be accomplished by "align honing" the mains, usually a "piece of cake" operation.    Because the K has an aluminum main cap "girdle", surfacing that item is more complicated than grinding individual steel/iron or aluminum main caps.   But, of course, this can be accomplished.

      A further note is that the main bearing bore needs to be established early on in the build cycle, because other dimensions such as block "deck height", con rod length, piston compression height, etc, are tied to this dimension.

d)   At the upper end of the ARP stud assembly will be a large area "bearing washer" as supplied with most ARP stud kits.    This should solve any "crush" issues with the seating area on the head.    Any cylinder head material crush issues that arise in the "mock-up" process, could be addressed with a solution heat treatment of the head.    Call me "optomisty", because I doubt that this would happen and heat treatment be required.    Even @ 50 ft/lbs, the applied clamp load is low compared to other alloy block engines, and we are increasing material spec and bearing area where we can.     And additionally, although ARP "recommends" 50 ft/lbs as the applied torque, we can choose to utilize a lesser amount, should the block itself prove to be made of "cheese".    I have it on good authority that Sargento is ready and willing to supply a firmer cheddar.   :wink:

z)   A greater concern for me was the regression of the cylinder head material at the point of the compression seal when using an MLS type gasket.    Readers of the build diary may recall that the Rover OEM fix is to install an .030"/.040" stainless steel "sandwich plate" between the head surface and the upgraded MLS gasket.    I believe that this issue is reduced, or perhaps even solved, by the decision to use a solid copper head gasket with a wire o-ring and receiver groove.   Instead of the load being applied to a 2/2.5 mm wide compression seal area, the clamp load will be spread across the full width of the cylinder barrel combined with as wide an area of the head surface as practical.   This has to be an improvement.   And additionally, we can not afford to give up ANY un-necessary amounts of compression volume, such as with thick MLS gaskets and/or sandwich plates.   That would just be stupid . . . . .   :roll:

X)   Bore center to center spacing is presumed to be 88 mm, since that is the port spacing layout.   Of course we are going to double check this critical dimension.

Y)   In this application, what I mean by siamesed is that the barrels WILL need to have a "clearance flat" machined into the water jacket/head face areas for the purpose of fitment of a larger OD barrel than the existing bore centerline spacing allows, to allow water flow between cylinders, and to allow simple single cylinder manufacture of barrels, as opposed to a "block of four".    The purpose of the larger barrel OD is to gain bearing area at the "foot" of the barrel where it bears against the cylinder block.    This is, in my opinion, a crucial weakness of this engine when modified for higher output.


And, finally, my labeling of the Simon Erland articles as "technical" was somewhat "tongue in cheek".    I'm sure Mr. Erland is a gentleman and he is obviously a fine writer.    He is also clearly enamored with the Rover K engine series, and his lack of redress to what are some, "short-comings" of the design, leads me to speculate that he may not have ever dealt with the frustration of trying to modify an engine designed for one purpose, into something else entirely.    But of course, I could be wrong about that, and if so, I apologize in advance to Mr. Erland.

HAPPY HOLIDAYS TO ALL!!!!        And ta ta, for a bit . . . . . .

 :cheers: :cheers: :cheers:
Eggnogsuckingboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 23, 2015, 07:35:23 AM

 ... running larger copper wire, say .06 or even .08 diameter... is also acting as a key that provides location and strength for the head/block interface...


 From my experience, I don't recommend this. Due to build-up of dimensional tolerances, some cylinders would be fighting against others to do "location"; not to mention fighting against head-to-block dowels. Traditional (and proven) receiver grooves is better (receiver groove wide enough to prevent the "fight", but still create a compression seal via the copper). Drawing shows typical deminsions for .024" copper).

Jack,

Thanks for the sketch.    Your sketch is pretty much what is planned, except for .031" rubber coated copper gasket material from Flatout, combined with their wire/groove machining dimensions.

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: distributorguy on December 23, 2015, 06:31:05 PM
I just read into this build very late, but why use copper O-rings instead of stainless???  Many applications use stainless and skip the head gasket. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 24, 2015, 04:58:18 AM

I just read into this build very late, but why use copper O-rings instead of stainless???  Many applications use stainless and skip the head gasket.
 

The gasket will be annealed & coated copper.   The O-rings will be either stainless steel (typically .041" ss "safety wire") or hardened steel (typically .041" piano wire).   Both have advantages and disadvantages.

I've seen copper used on some older engine styles, designed in the 1950's or so.   It seemed to work OK.   Consider for a moment that the peak and average combustion pressures seen then, were lower than what is seen now, coupled with the softness of the copper.    And you have to be VERY careful with the copper O-rings as they are easily damaged when the head is off for service.   These factors rule out copper for me at least.   I'm not saying you can't make it work, it's just in the pita (*) category as far as I am concerned.

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Interested Observer on December 24, 2015, 12:47:37 PM
MM/Fordboy:
Given:
   Only one liter, NA, 75mm bore,  ~ 150 hp
   Top-hung liners with light diametral interference fit for lateral location
   Steel dowels
   Rubber (Viton/Silicon?) coated thin copper gasket
   11,000 lb preload per bolt (per standard)
Then:
   Are O-rings and O-ring grooves needed?  Why?
   Are liner diameters enlarged to the extent of needing siamesing needed? Why?

It seems to be completely functional and a lot simpler without those two features (and little or no concern about coining the head).
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 26, 2015, 06:51:52 AM
MM/Fordboy:
Given:
   Only one liter, NA, 75mm bore,  ~ 150 hp       999 cc, ~61 cubic inches.    Bhp goal for first iteration: 125 bhp  ~2.05 bhp/cu. in.

   Top-hung liners with light diametral interference fit for lateral location      The liners are not "top hung".  Very slight interference/clearance at the base, but the barrels are in compression between the block and the cylinder head/gasket.

   Steel dowels     Yes.

   Rubber (Viton/Silicon?) coated thin copper gasket    Flatout uses a very thin (.001"/.002") clear silicon rubber coating on both sides of the copper material.

   11,000 lb preload per bolt (per standard)    The plan is actually to use as much preload as the parts can tolerate, without undue distortion of said parts.   Easy to say, tougher to accomplish.


Then:
   Are O-rings and O-ring grooves needed?   Yes.   Why?    Because I'm basically conservative and do not wish to damage parts and incur extra costs in the development phase.   The damaged parts might not be able to be "reclaimed".   And since the parts are not readily available and cheap here in the US, why take the risk?    About 2 bhp/cu. in. is where head gaskets start experiencing serious compression loadings and failures.   Since ultimately we are looking for as much bhp as possible (what racer isn't?) it is just simpler to use the best compression sealing from the start.    Note that shim steel and MLS gaskets all use embossing to enhance the compression seal.    The manufacturers don't do it just to add cost.

   Are liner diameters enlarged to the extent of needing siamesing needed?   Yes.   Why?   The small amount of bearing area on the bottom of the cylinder "shoulder" onto the block casting is inadequate.    This is a crucial flaw in the original design, and that is not just my opinion.    Specialty sleeve manufacturers share this thought.   To increase the load carrying area the sleeve's OD must be enlarged.   Block bore diameter ~3.32"/84.3 mm.    3 mm minimum sleeve bearing "width" per side adds: 6 mm + 84.3 mm = 90.3 mm     That is greater than the 88 mm bore spacing, so a small "flat" must be machined on adjacent sleeves, to fit into the block.   Depending on further analysis of the space available inside the water jacket, we might go even larger than 3 mm to increase the bearing area further.

It seems to be completely functional and a lot simpler without those two features (and little or no concern about coining the head).    It would be a lot simpler, that is sure.  But rather than go through the development cycle one step at a time, say the way OEM's do, I would rather use my engineering experience to take a "shotgun approach" from the outset.   It spends some extra money perhaps early on, but usually prevents some expensive, stupid failures that can claim a lot of parts.   If you are an OEM, parts are cheap.    If you are working on something unique or rare, I try to bypass some steps in the development process (based on my engineering and/or experience) because it is cheaper in the long run.

IO,

Some of my thoughts inserted into your text and highlighted.

I'm not coming to the party as a wet liner "virgin".    I have significant previous experience struggling to modify wet linered engines to "reliably" produce more bhp per cu. in.    It is the same old story:  OEM manufacturer designs for a particular bhp output, tuners are unable to extract reliable power at higher output levels because of some designed in "limitation".    OEM designs are driven by cost, and over built parts are heavy and more expensive.   The days of significant "over-design" (such as SBC or Climax FW) are long over.

JMHO and YMMV    :-D

Hope you had a pleasant Christmas.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 27, 2015, 01:27:38 PM
Hi, IO -

Even staring at it, checking my notes, and going over Mark's comments, what we're up to here is as clear as mud.

Just to clarify, go ahead and double-click on this picture - it will take you to the video -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/th_DSCN0505_zps0pcef7ml.mp4) (http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0505_zps0pcef7ml.mp4)

By design, the physical control over barrel movement is the step on the barrel into the crankcase and the clamp load of the head through the block.  There's a couple of thousandths of barrel movement side to side within the crankcase at room temperature.  This is how the engine was designed.  

Mark has explained the dimensions pretty well, but to summarize, the plan is to have Darton whip up some oversized sleeves that will be machined to be a press fit into the block both into the body of the crankcase, and at the top of the block at the bosses where the through bolts pass.  This should be sufficient to stabilize the barrel's side-to-side motion and eliminate fretting of the head face where the barrels meet the head.  O-rings, along with the steel dowels will further stabilize the mating of the top of the block and the head.
  
By making the top of the barrel larger in diameter with a deeper step at the point that it meets the bores in the body of the crankcase, by machining the face of the bores in the crankcase to provide a larger ledge for the new barrel step to sit on, and by machining the bolt bosses concentrically with the crankcase bores to be a press fit with the top of the barrel, we should be able to stabilize the entire assembly.

Given the enlarged diameter of the barrels, I'm thinking turning the outside of the barrels where they're exposed into the water jacket with cooling groves might also be a smart idea, but we haven't discussed that completely.

Another issue this addresses is that in stock applications, honing of the bores is not recommended - replacement of the barrels is the standard procedure.  With the new, larger barrels firmly press fitted into the block and with the use of a deck plate, we'll be able to get the recommended bore finish Total Seal recommends for their gapless rings.  We're fighting for every bit of CR we can get, and wasting it on blow-by is something I want to minimize.
 
As to holding it all together, the ARP studs arrived on Christmas Eve.  Apparently, Santa is no longer shipping directly from the North Pole - these were drop shipped by the factory elves in Ventura, California.  The original "long bolt" is on the top -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0503_zpsditsd8nv.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0503_zpsditsd8nv.jpg.html)

Cam wheels arrived as well.  I picked up a pair from Piper that I paid for with PayPal through a parts purveyor in Provence -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0501_zpsuvuf9ya1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0501_zpsuvuf9ya1.jpg.html)

And the spare head for flow experimentation arrived from Pork Pie's Part of the planet -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0502_zpskdv2iweh.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0502_zpskdv2iweh.jpg.html)

I'm pretty sure I'm the only person in Milwaukee who owns one - I'm dead certain I'm the only Milwaukeean with a spare.



 





Title: Re: Milwaukee Midget
Post by: Interested Observer on December 27, 2015, 04:54:08 PM
MM/Fordboy:
Be assured that none of my ruminating is in any way a criticism, only trying to understand how it is going together and suggest a couple of things that had occurred to me.   I swear I read somewhere (not here) that the liners were top hung.  Your explanations make sense, of course, and I would agree with them.  Belt and suspenders.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 28, 2015, 05:30:02 AM

MM/Fordboy:
Be assured that none of my ruminating is in any way a criticism, only trying to understand how it is going together and suggest a couple of things that had occurred to me.   I swear I read somewhere (not here) that the liners were top hung.  Your explanations make sense, of course, and I would agree with them.  Belt and suspenders.


IO,

No offense taken.  Sorry if my reply seemed a bit harsh or preachy.   Speaking for myself, I'm always glad for any help from any source, including the offering of differing points of view and the resulting discussions.

The whole idea of Chris' Build Diary was to document the whole process, soup to nuts, warts included.    If I was not in agreement with Chris' philosophy on this, I wouldn't be posting.    My idea in contributing to this documentation, is to illustrate out that there are some alternatives to cut and try based methodology or even educated guess based methodology.   My personal experience is that when you take the time to think about things first, and then evaluate information based options, the results are typically better.   My comments and input are focused on the engine/drive train part of the project, and I'm hopeful that perhaps some of the readers might find something useful for their own effort, or perhaps find an interesting, trivial nugget of science or math, with which they can use to avoid paying a bar tab.    :-D

Thank you for all your insight and math help on this project.   Please keep posting.   This thing is going to need all the duct tape we can find, from every source!!

Although, . . . the belt and suspenders comment has left an unfortunate mental picture of my grandfather in my mind . . . . . . .    :-o

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 28, 2015, 11:04:12 AM
Holy Crap Batman!!

600,000+ views!!   :-o  :-o  :-o

 :cheers: :cheers: :cheers:
Batsquirrelboy
Title: Re: Milwaukee Midget
Post by: SPARKY on December 28, 2015, 12:31:42 PM
600,000   :-o
 hmmm you two are running the Pied Piper a hard race or---  :?

 there are an unusual number of LSR sick lemmings being led to a formerly dried up---- inland sea following this build  :-D
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 28, 2015, 02:35:53 PM
Interesting - unh, - metaphor (?), Sparky.  I don't think I've heard that one before just now. :-D :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2015, 01:06:56 AM
600,000   :-o
 hmmm you two are running the Pied Piper a hard race or---  :?

 there are an unusual number of LSR sick lemmings being led to a formerly dried up---- inland sea following this build  :-D

A couple of thoughts -

I'm aware there are a number of "lurkers" who visit this build, and I'm grateful they're finding entertainment, solace, humor and/or intelligent discussion here.  I'm glad we're reaching people, but there is a number that means more to me than the number of hits on the build diary.

135

1. The first Factory MG to come to Bonneville was the EX135, driven by Goldie Gardner.  It was the factory streamliner that the So-Cal team eyed up for inspiration on body design, and hit over 200 mph before the war on the Autobahn in Germany.

2. My best speed in 2014 was 126.684.  While I don't think a record of 135 is likely, I'm thinking a run that might put the Midget into impound again could touch on that number.

3. 135 hp is also in the ballpark of what Mark and I think we might be able to get out of the K-Series.

I used to be focused on 121.779.  That number was replaced with 122.539, and we did it with 99.1.

So now, I have one number that glues everything together.

I'm waiting for Chuck to publish the numbers that are allocated for this year, and if 135 is not taken, I hope to get it.

Historically significant, a speed goal, and a horsepower goal.

So that's the numerology I'm looking at.
 
As to the "formerly dried up inland sea" . . .

I've read through damned near every document I can find on what's happening at Bonneville.  I've been critical of some observers and observations, and indeed, snide toward some who genuinely want to help.  For all of it's alleged "natural beauty", I accept the fact that it is now, and will likely remain, an engineered environment and landscape.  So yes, despite the very real possibility that the Bonneville Salt Flats my never be raceable again, we're pressing on.  And as I look through these other build diaries, I see others are as well.

Some of my best friends are Lemmings.  :cheers:

MARK - Check you e-mails!

Title: Re: Milwaukee Midget
Post by: tauruck on December 29, 2015, 02:22:31 AM
We NEVER give up. :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2015, 02:55:19 AM

Some of my best friends are Lemmings.  :cheers:


Perhaps, just not this particular one . . . . . . . .   :-D



MARK - Check you e-mails!


I had a wonderful 2 hour drive home from Glenview last night in the ice storm, getting in at 7pm.    Since I last checked my e-mail @ 14:30, I didn't check it again.    But I checked it now, @ 1:30 am, so as far as I am concerned, you are getting an immediate response.    :roll:

The information you seek is somewhere previously in the build diary.    I'll also dig out my K engine notebook.   Check with me later, via phone, if you need immediate gratification.

 :cheers:
Wearyboy
Title: Re: Milwaukee Midget
Post by: SPARKY on December 29, 2015, 10:26:30 AM
SSS  I am surprised  :-o that you are struggling to recall  :-P  such a classic quote!
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 29, 2015, 01:34:26 PM
Sparky, if you knew well how I spent way too much of the late 60s and 70s -- you'd understand that not only don't I recognise that quote -- I probably couldn't find my behind with both hands unless you gave me a one-hand head start or something.

"Yeah, Man, I see it too. . ." 8-)
Title: Re: Milwaukee Midget
Post by: SPARKY on December 29, 2015, 09:28:47 PM
LOL 

SSS  I posted it and I have no idea how or why my demented mind came up with it!   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 30, 2015, 05:58:31 AM
midget,

What is the status/delivery esitimate @ Rodi Machine?   Does Greg need more information to finish?

Also important:  Rod journal diameter needs to be the BMC small journal sizing (nom. 1.625") to be able to use 3/8" diameter rod bolts in a 75mm bore diameter with some margin for conn-rod big end diameter.   There are some thoughts/specs previously in the diary.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on December 30, 2015, 09:27:01 AM
there are an unusual number of LSR sick lemmings being led to a formerly dried up---- inland sea following this build  :-D

We be LSR lemmings!  :cheers:

Since there is no cliff, guess we'll just wander aimlessly forever?  :? :-D :-o
Title: Re: Milwaukee Midget
Post by: Ron Gibson on December 30, 2015, 11:03:29 AM
And muttering to ourselves, "ONCE UPON A TIME".  :cry: :cry:

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 30, 2015, 01:25:14 PM
NO CRYBABIES!  PRESS ON REGARDLESS!
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 30, 2015, 03:06:26 PM
Chris, I 'spose you've been to Mark's garage, but since I don't remember seeing photos, would you, next time you're there, shoot some shots and let us know just what it looks like to have a garage that "looks like a goat exploded in it"?

I'm just curious, that's all. :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 30, 2015, 03:14:24 PM
Chris, I 'spose you've been to Mark's garage, but since I don't remember seeing photos, would you, next time you're there, shoot some shots and let us know just what it looks like to have a garage that "looks like a goat exploded in it"?

I'm just curious, that's all. :roll:

I've only been as far as the beer fridge - I dare not proceed any further without spelunking equipment, a mining helmet, pickaxes and the aid of an experienced Sherpa . . .
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on December 30, 2015, 04:12:54 PM
Unh,  Chris, don't Sherpas work on TOP of mountains, not under 'em?  As for spelunking -- unh, not for me -- and you're taller than I.  Public caves, like the Lehman Caves at Great Basin Park or Carlsbad -- yeah, but where you might have to wiggle through a scrunched little hole in the wall?  Unh, unh.  You, really?

But maybe then Mark will take a photo for us and make the explanation of his phrase known. :dhorse:
Title: Re: Milwaukee Midget
Post by: manta22 on December 30, 2015, 06:25:38 PM
Jon;

Hijack alert!

"Spelunkers" are "flashlight cavers"-- they get lost or hurt in caves. "Cavers" rescue "spelunkers".

I was a very active caver back in the '60s, mainly in WV where we had lots of vertical caves. I've been involved in a cave rescue; it's a nightmare. Everything takes forever and even the simplest things require tremendous effort. Hauling an injured person out of a cave is a major project involving lots of experienced cavers. One of the biggest threats to the injured person is hypothermia- over the time of his rescue his body temperature drops dangerously. In WV caves, the temperature is about 52 degrees with very high humidity. One thing you can always count on in a cave rescue-- the news media will get the story wrong.

Regards, Neil  Tucson, AZ ex- NSS 7676
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on December 30, 2015, 06:26:12 PM
FB's goat ate too many lemmings!  :-o :-o :-o :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 30, 2015, 07:38:20 PM
Sorry guys, no goat or lemming pics tonight, just pics on topic.    Ie, racing engine engineering.

midget, et all,

Below are output graphs of engines I engineered/built/machined/etc, a long, long time ago in a galaxy far, far away . . . . . . .

They are spaced out individually so you can use your screen zoom to enlarge them and keep the comments in order.   As per usual, readers get to supply their own brain cooling, if required . . . . . . . . :roll:

I'm more optimisty about the new Rover 4V being able to produce the goal Tq of 82/83 ft/lbs, now that I have dug out this info.    Several of these 2V non-crossflow engines produced ft/lbs of Tq in the mid 80's, with one exceptional example producing 86 ft/lbs.   Even one of the BMC examples produced 82 ft/lbs.   I believe all the examples are ~1098 cc's displacement.   The BMCs are 5 port, the Fords are 8 port.   I'll need to calculate the Bmep and V/E for the samples later, but the 99? cc Rover 4V should produce similar Tq, perhaps with a wider, flatter range.   Some of the graphed examples are pretty well developed though . . . . . .  Engines from my shop dominated North American Vintage Formula Junior back then.   We were probably the only shop doing any serious development on this side of the pond . . . . . .

BMC's ~ 1098 cc
1070 S based
(http://i1267.photobucket.com/albums/jj549/fordboy628/Dyno%20Output%20Graphs%20001%20blanked%20out_zpsq5ltzchd.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Dyno%20Output%20Graphs%20001%20blanked%20out_zpsq5ltzchd.jpg.html)


Ford 1099 cc
105E based
(http://i1267.photobucket.com/albums/jj549/fordboy628/Dyno%20Output%20Graphs%20006%20blanked%20out_zps5uxsiycu.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Dyno%20Output%20Graphs%20006%20blanked%20out_zps5uxsiycu.jpg.html)


Ford 1099 cc
105E based
(http://i1267.photobucket.com/albums/jj549/fordboy628/Dyno%20Output%20Graphs%20002%20blanked%20out_zps4t19cfjw.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Dyno%20Output%20Graphs%20002%20blanked%20out_zps4t19cfjw.jpg.html)


Ford 1099 cc
105E based
(http://i1267.photobucket.com/albums/jj549/fordboy628/Dyno%20Output%20Graphs%20005%20blanked%20out_zpsvkrtoqok.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Dyno%20Output%20Graphs%20005%20blanked%20out_zpsvkrtoqok.jpg.html)

Chris, this should allay your fears about 1 liter, short stroke engines not being able to produce enough torque.   The Ford based engines used a stroke of 48.4 mm, shorter than what is planned for the Rover.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Podunk on December 31, 2015, 05:24:17 PM
Chris,
Talk about a short stroke. I finally found the photo of the Bugeye when I bought it. About 1980.
Terry
Title: Re: Milwaukee Midget
Post by: Harold Bettes on December 31, 2015, 06:41:54 PM
Gentlemen Power Rangers, :-D

Kindly note the engineering exercises of engine design where one quickly learns that TORQUE is proportional to displacement and POWER is proportional to Piston area. Thus the best combination for best power configuration  for a given displacement will always be the largest bore and the shortest stroke. The stroke does not produce torque nor is it a torque multiplier unless it increases displacement. :-o :roll:

That should stir up an amount of comments that are in opposition to the factual statement above. 8-)

Regards to All and a Happy New Year as well. Stay safe.
HB2 :-)

PS - May a pox fall upon the Bureau of Land Mismanagement and may they feel the heat of my Congressman who will contact them happily in 2016. :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 31, 2015, 08:17:37 PM
Harold, THANK YOU for making that call.

I suspect your Rolodex remains a damned powerful tool.

While the seminar at PRI didn't provide a lot of light to the travails of Bonneville and the work that's happening politically to correct the problem, I'm not so cynical to think that pressure from Congress and the Senate cannot be of value toward a plan to put the Speedway back to rights, or at least, make it usable.

Leverage doesn't always have to be in the form of a big crowbar - it can be effectively applied with a shitload of butter knives.

We'll wait for the plan, and hope it's workable.

As to the issue of torque and engine development, as always, I remain a student - and I intend to not just know, but to know why.

And I learn from history as well.

Goldie Gardner's MG utilized a very short stroke 1100 cc 6 in 1938 to push the car to 203 mph in 1939.

If we can keep the K screwed together, I think we're on to something with this one.
Title: Re: Milwaukee Midget
Post by: tortoise on January 01, 2016, 01:08:01 AM
. . . the best combination for best power configuration  for a given displacement will always be the largest bore and the shortest stroke.  . . . That should stir up an amount of comments that are in opposition to the factual statement above. 8-)
Who would be so bold as to speak in opposition to you? What are some of the most extreme bore/stroke ratios in successful racing engines?
Title: Re: Milwaukee Midget
Post by: Koncretekid on January 02, 2016, 08:07:50 AM
. . . the best combination for best power configuration  for a given displacement will always be the largest bore and the shortest stroke.  . . . That should stir up an amount of comments that are in opposition to the factual statement above. 8-)
Who would be so bold as to speak in opposition to you? What are some of the most extreme bore/stroke ratios in successful racing engines?

If my math is correct, the above 1099cc Fords were 84.9 mm bore x 48.4mm stroke (bore/stroke = 1.75) and produced 125 hp according to Fordboy, for a hp per piston area of .55 hp per square cm of piston area and a hp of .114 per cc displacement.

Another extreme example is the Ducati Panigale 1285cc twin which is 116mm x 60.8mm stroke (bore/stroke = 1.91) and produces 205 hp for a hp to piston area of .97hp per square cm and a hp of .159 per cc.

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 02, 2016, 12:11:43 PM
FB, others and I share a common mantra: "Compared to what?"  :-o
http://www.epi-eng.com/piston_engine_technology/comparison_of_cup_to_f1.htm
Be sure to read down to the EPC definition. Most everyone is gonna be somewhere in between most of the criteria!  :cheers:
More than one way to skin a water buffalo and the water buffalo is not happy with any of them!  :-D
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 02, 2016, 02:08:22 PM
Woody,
As usual your recommendations for good reading are extremely interesting and informative. Just a quick note on a engine that my good friend Steward Van Dyne just built for a USAC dirt car. The engine is 330 cu. in. and makes 800 hp at 8800 rpm and using the articles formula for EPC (Engine Performance Coefficient) it has an EPC of .551 which is 7.4% higher than the NASCAR engine and 2.8% higher than the F-1 engine! Not bad for an engine that drags a car around in the dirt!!

Rex
Title: Re: Milwaukee Midget
Post by: bones on January 02, 2016, 05:12:12 PM
Hi Midget
   Are these any good to you?    http://www.mrcycles.com/oemparts/a/kaw/50a639e4f870022c14fc4a23/cylinder-piston-s
Kawasaki has a family of engines GPZ 900R.  GPZ1000RX.  ZZR1100   Australian models
They are wet sleves and bore sizes 72.5.   74    76   The top flange is 8-10 wide. They use o rings to seal the water jacket
Any help?
    Bones
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 02, 2016, 08:45:52 PM
Thanks, Bones -

The Kawi piece indicates a 80.6 mm O-ring, the OD where the barrel slides into the K block is 84 mm.

But, something like this could be a starting point - I'd have to be able to get some more dimensions on them.

My first thought is that they're likely too short, but then I don't know that it's necessary to go as deep into the crankcase if we're press fitting them, and if there's sufficient step width.

The step is 50 mm below deck height, overall height 129.5 mm, block bore, 84 mm.  We'll be needing about 90 mm max outside barrel dimension at the top, so depending on how thick the flange is, something like that might be doable.

Thanks for looking out for us - you've given me a new path to explore.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 03, 2016, 07:06:42 AM

Gentlemen Power Rangers, :-D

Kindly note the engineering exercises of engine design where one quickly learns that TORQUE is proportional to displacement and POWER is proportional to Piston area. Thus the best combination for best power configuration  for a given displacement will always be the largest bore and the shortest stroke. The stroke does not produce torque nor is it a torque multiplier unless it increases displacement. :-o :roll:

That should stir up an amount of comments that are in opposition to the factual statement above. 8-)

Regards to All and a Happy New Year as well. Stay safe.
HB2 :-)

PS - May a pox fall upon the Bureau of Land Mismanagement and may they feel the heat of my Congressman who will contact them happily in 2016. :cheers:


. . . the best combination for best power configuration  for a given displacement will always be the largest bore and the shortest stroke.  . . . That should stir up an amount of comments that are in opposition to the factual statement above. 8-)
Who would be so bold as to speak in opposition to you? What are some of the most extreme bore/stroke ratios in successful racing engines?

It would indeed be foolish to disagree with those who concur with the likes of C.F. Taylor, A.R. Rogowski, D.B. Kittelson, T.E. Murphy and HB2.   I consider myself a disciple.

Since the time I have first embraced the disciplines of logic, data and analysis, my results have been better, with less expenditure and less time lost to "side-tracking".


FB, others and I share a common mantra: "Compared to what?"  :-o
http://www.epi-eng.com/piston_engine_technology/comparison_of_cup_to_f1.htm
Be sure to read down to the EPC definition. Most everyone is gonna be somewhere in between most of the criteria!  :cheers:
More than one way to skin a water buffalo and the water buffalo is not happy with any of them!  :-D

Here is some analysis I regularly use that supports both HB2's & Woody's positions.     Put on your beanie-copter caps, or engage other brain cooling methods . . . . . .

Readers will want to use their screen zoom feature to examine these spreadsheet segments more closely.    250% makes the spreadsheet readable for my eyes.   YMMV.
Does anybody know an easy way to enlarge a posted image from Photobucket so that screen zoom in not necessary?   I tried manipulating the image's pixel width and height, but it inserts in @ the default values.   Slim, maybe you can ask Bob the web elf?

The following image is the copyrighted intellectual property of Mark Balinski, dba as Dymaxion Design & Engineering, permission granted for individual usage only.   (You can thank my lawyer for the previous statement.)
(http://i1267.photobucket.com/albums/jj549/fordboy628/BMEP%20Thumbnail%20by%20MHSB_zpsvyecfm8d.png) (http://s1267.photobucket.com/user/fordboy628/media/BMEP%20Thumbnail%20by%20MHSB_zpsvyecfm8d.png.html)

OK, as you examine the first 3, "RPM Segments" readers will notice that the Bhp/Liter (& Bhp/cu. in.) vary because of the Bhp/Tq/Rpm formula.   Ie, Bhp/Liter, at any given Bmep development level, is directly proportional to rpm.   Confirming Sir Harry Ricardo's statement that: He who can modify his engine to take advantage of rpm, can benefit thereby.   Not sure that quote is exact, but close enough for demonstration purposes.

The 4th segment addresses my buddy Woody's statement:  "Compared to what?"    These are some comparisons of professionally developed engines, competing in World Class racing, where every development trick is used, and no expense is spared.   We are talking tens of millions of R&D dollars (or Euros, as the case may be) every year, and in many instances, parts fabricated from Space Shuttle materials.   The "average" professional with an "average" facility is not going to achieve those levels of development, let alone the average "enthusiast", the money just is not there.    BUT, there should always be development goals that achieve a level of "respectability" for a project.    Everybody gets to decide what level of "respectability" that they might embrace, and afford.   One of the considerations here should be: component reliability for a given stress level . . . . . . .   At not very elevated rpm levels, think: metal valve spring limitations. . . . . .

In the 4th segment, the columns I find interesting are:

A/   The calculated Bmep, both at peak Tq and peak Bhp, by itself, and compared to other engine types . . . . .
2/   The relative Bhp/liter . . . . . .
d/   Most interesting to me, Bmep % loss, from peak Tq to peak Bhp, over the operating rpm band . . . . . . .   indicating the aspect ratio of the curves . . . . . .

Readers might find other derivatives of interest . . . .   in all segments.

And, a deserved "Thank You!" to all of my mentors, but especially HB2.    Grátiás maximás tibí agó.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 04, 2016, 12:39:40 AM
Thanks to whoever enlarged the image in post #5493 to a "more readable" size.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 06, 2016, 08:43:05 PM
Parts are starting to trickle in again.  The uprated oiling ladder and head gasket kit arrived this week.  The old oil rail is at Podunk's to help him design the deck plate.  While I can't give you a side-by-side of the old and new, it's quite clear that this piece - the foundation of the sandwich - is substantially heavier than the standard piece it replaces.  The ARP studs call for 50 ft/lbs of torque - I've little doubt this piece will tolerate it.  25mm of 9 mm threads, and better load distribution through the girdle than the spindly, older unit . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0513_zpsrkas76hu.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0513_zpsrkas76hu.jpg.html)

Gaskets -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0512_zpslvavrwhm.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0512_zpslvavrwhm.jpg.html)
Title: Re: Milwaukee Midget
Post by: bobc on January 06, 2016, 09:25:23 PM
Do y'all like the larger images?

Bob the Web Elf
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 06, 2016, 10:24:21 PM
Do y'all like the larger images?

Bob the Web Elf

You just saved me a trip to the optometrist.

Bob, you're our hero!  :cheers:
Title: Re: Milwaukee Midget
Post by: bobc on January 06, 2016, 10:38:08 PM
Wow, that was too easy for "hero-dom".  How about "good guy"?   :-D

Didn't know the pictures were a problem....

BtWE
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 07, 2016, 06:09:14 AM
Do y'all like the larger images?

Bob the Web Elf

He** YES!!!!    I luv bigger images.

Thank you Bob.    Maybe now my graphs & spreadsheets will be read . . . .   :roll:

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 07, 2016, 06:19:33 AM
Parts are starting to trickle in again.  The uprated oiling ladder and head gasket kit arrived this week.  The old oil rail is at Podunk's to help him design the deck plate.  While I can't give you a side-by-side of the old and new, it's quite clear that this piece - the foundation of the sandwich - is substantially heavier than the standard piece it replaces.  The ARP studs call for 50 ft/lbs of torque - I've little doubt this piece will tolerate it.  25mm of 9 mm threads, and better load distribution through the girdle than the spindly, older unit . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0513_zpsrkas76hu.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0513_zpsrkas76hu.jpg.html)

Gaskets -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0512_zpslvavrwhm.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0512_zpslvavrwhm.jpg.html)

Way cool!!

How does the combination of ARP and new girdle fit up to the block and head?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 07, 2016, 09:20:12 AM
Way cool!!

How does the combination of ARP and new girdle fit up to the block and head?

 :cheers:
Fordboy

I didn't stack everything together, but I did check the thread fit into the oil ladder.  Comparing the studs to the used long bolts, the threads are clean and proper.  The long bolts were clearly worn.

Seeing as the twist will now be on the nut on the north end of the stud, rather than auguring into the oil rail, I'm liking the potential for proper clamp load. 
Title: Re: Milwaukee Midget
Post by: jacksoni on January 07, 2016, 09:32:32 AM
Will be curious to see how many of those gaskets you actually use. I think on my engine I use one stock gasket (front cover) Rest are truly unobtanium or custom (copper head gasket). When I was originally building my motor 10 years or so ago, GM had a kit of parts for building a SD4 Pontiac motor. I got one of the last (according to the parts guy locally). Whole big box of stuff. Since I was starting totally from scratch and didn't have a base motor for the small stuff, a few things were used but most are still sitting on my shelf.....:)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 07, 2016, 09:50:50 AM
Will be curious to see how many of those gaskets you actually use. I think on my engine I use one stock gasket (front cover) Rest are truly unobtanium or custom (copper head gasket). When I was originally building my motor 10 years or so ago, GM had a kit of parts for building a SD4 Pontiac motor. I got one of the last (according to the parts guy locally). Whole big box of stuff. Since I was starting totally from scratch and didn't have a base motor for the small stuff, a few things were used but most are still sitting on my shelf.....:)

I bought the kit to use the head gasket as a template for a copper head gasket.  The rest of the kit - intake, exhaust, valve cover, etc., came with it.  If I'm able to use them, great.  If not, no biggy, and the cost difference was minimal, once shipping was included.

But I needed the head gasket for certain.
Title: Re: Milwaukee Midget
Post by: jacksoni on January 07, 2016, 12:07:30 PM
Will be curious to see how many of those gaskets you actually use. I think on my engine I use one stock gasket (front cover) Rest are truly unobtanium or custom (copper head gasket). When I was originally building my motor 10 years or so ago, GM had a kit of parts for building a SD4 Pontiac motor. I got one of the last (according to the parts guy locally). Whole big box of stuff. Since I was starting totally from scratch and didn't have a base motor for the small stuff, a few things were used but most are still sitting on my shelf.....:)

I bought the kit to use the head gasket as a template for a copper head gasket.  The rest of the kit - intake, exhaust, valve cover, etc., came with it.  If I'm able to use them, great.  If not, no biggy, and the cost difference was minimal, once shipping was included.

But I needed the head gasket for certain.

:) Got it! Will continue to follow progress with great interest.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 08, 2016, 07:43:18 AM
Woody,
As usual your recommendations for good reading are extremely interesting and informative. Just a quick note on a engine that my good friend Steward Van Dyne just built for a USAC dirt car. The engine is 330 cu. in. and makes 800 hp at 8800 rpm and using the articles formula for EPC (Engine Performance Coefficient) it has an EPC of .551 which is 7.4% higher than the NASCAR engine and 2.8% higher than the F-1 engine! Not bad for an engine that drags a car around in the dirt!!

Rex

Rex,

Is the USAC engine mentioned above running on methanol?    Just curious.   That would need to be factored in Vs. engines running on gasoline, especially unleaded gas as used in Cup engines.    However, still very impressive output.    Your buddy obviously knows his stuff.   Can they keep it hooked up on the dirt?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jimmy six on January 08, 2016, 06:31:22 PM
I know Stewart pretty well and the engines he builds. If it's for USAC on dirt and its not running methanol its at the back of the pack or didn't qualify. Just sayin'.......
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 09, 2016, 02:40:48 PM
Woody,
As usual your recommendations for good reading are extremely interesting and informative. Just a quick note on a engine that my good friend Steward Van Dyne just built for a USAC dirt car. The engine is 330 cu. in. and makes 800 hp at 8800 rpm and using the articles formula for EPC (Engine Performance Coefficient) it has an EPC of .551 which is 7.4% higher than the NASCAR engine and 2.8% higher than the F-1 engine! Not bad for an engine that drags a car around in the dirt!!

Rex

Rex,

Is the USAC engine mentioned above running on methanol?    Just curious.   That would need to be factored in Vs. engines running on gasoline, especially unleaded gas as used in Cup engines.    However, still very impressive output.    Your buddy obviously knows his stuff.   Can they keep it hooked up on the dirt?

 :cheers:
Fordboy

This motor is on methanol and the car has been pretty successful. It also has a pretty wide power ban carrying over 770 hp between 6800 to around 8000+. The BMEP of the engine at max power is over 240 psi. Stewart has the intake ports specially machined such that they are actually smaller than the head supplier would normally make, combined with the smaller displacement it keeps the intake velocity higher. 

A number of years ago Jack Roush ran 330 inch motors in NASCAR restricter plate races and was very competitive as he was able to operate at higher RPM even with the plate and the inlet velocities were lower through the plate orifice which allowed them to actually flow more air relative to the engine displacement. Once NASCAR found out about this they immediately made a rule for a mimum engine displacement of around 355 inches! So some times smaller can be better.

Rex
Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 09, 2016, 03:43:36 PM


A number of years ago Jack Roush ran 330 inch motors in NASCAR restricter plate races and was very competitive as he was able to operate at higher RPM even with the plate and the inlet velocities were lower through the plate orifice which allowed them to actually flow more air relative to the engine displacement. Once NASCAR found out about this they immediately made a rule for a mimum engine displacement of around 355 inches! So some times smaller can be better.

Rex
Rex

Yet another reason I can't stand NASCAR . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 09, 2016, 04:35:56 PM


A number of years ago Jack Roush ran 330 inch motors in NASCAR restricter plate races and was very competitive as he was able to operate at higher RPM even with the plate and the inlet velocities were lower through the plate orifice which allowed them to actually flow more air relative to the engine displacement. Once NASCAR found out about this they immediately made a rule for a mimum engine displacement of around 355 inches! So some times smaller can be better.

Rex
Rex

Yet another reason I can't stand NASCAR . . .

That's just a "brain fart", SOP in that organization.      "Brain dead" Brian strikes again this year.   You know, in order to "keep costs down" . . . . . .  and keep every engine guy's "hair on fire" . . . . . . .

It's just the cost of doing business in NASCAR.    And the reason why many guys walk away from it.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 09, 2016, 06:07:47 PM

That's just a "brain fart", SOP in that organization.      "Brain dead" Brian strikes again this year.   You know, in order to "keep costs down" . . . . . .  and keep every engine guy's "hair on fire" . . . . . . .

It's just the cost of doing business in NASCAR.    And the reason why many guys walk away from it.

 :cheers:
Fordboy

Now I'm going the soapbox . . .

I realize NASCAR has become a "cult of personalities", and it's the drivers that generate the cash, but imagine how interesting a series it could be if the cars looked like something you could actually get at your local dealer, that the basis of the cars were the stock platforms, and a naturally aspirated variant of any engine by the same manufacturer could be utilized.   I think back to early 1970's Trans Am and NASCAR - George Follmer running what was obviously a Mustang, Richard Petty in a Satellite, or Mark Donohue in a Javelin or a Matador, and then I look at these BS bellybutton cars circling at Charlotte or Bristol today, and I just wonder, what idiot let Stock Car Racing get this far out of sync with reality?

Here's a decent example of a modified stock platform - Swede Savage's '70 Cuda.  Yes, it's not NASCAR, but the point I'll make is that while it's clearly a race car, so much of it remains stock or modified stock -

https://www.youtube.com/watch?v=NHXrGEO4GWM

There are guys building street driven Toyotas that will run heads-up with this Plymouth.  Is it unreasonable to think that the Mooresville Brain Trust can't build a production based race car better, and at a level that race fans would pay to see?

The argument I get is that NASCAR insists on a RWD Chassis.  THERE'S THE RULE YOU NEED TO CHANGE.

If Roush can get more horsepower with fewer cubes, the teams are smart enough to figure out how to make a FWD Stock Car work.  You can't tell me that Hendrick or Penske lacks the talent to do this.  And if they're looking to limit speeds, no better way than starting with a new chassis layout.  There's your level playing field - ground up development with a new sheet of paper, based on production designs.

Grrr . . . grumble, grumble, spit, cuss . . .

Okay, I'm climbing down . . .

Dodge modernity . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 09, 2016, 06:25:50 PM

Now I'm going the soapbox . . .

I realize NASCAR has become a "cult of personalities", and it's the drivers that generate the cash, but imagine how interesting a series it could be if the cars looked like something you could actually get at your local dealer, that the basis of the cars were the stock platforms, and a naturally aspirated variant of any engine by the same manufacturer could be utilized.   I think back to early 1970's Trans Am and NASCAR - George Follmer running what was obviously a Mustang, Richard Petty in a Satellite, or Mark Donohue in a Javelin or a Matador, and then I look at these BS bellybutton cars circling at Charlotte or Bristol today, and I just wonder, what idiot let Stock Car Racing get this far out of sync with reality?

Here's a decent example of a modified stock platform - Swede Savage's '70 Cuda.  Yes, it's not NASCAR, but the point I'll make is that while it's clearly a race car, so much of it remains stock or modified stock -

https://www.youtube.com/watch?v=NHXrGEO4GWM


Interesting soapbox choice . . . . . . . .

My buddy Andy Boone owns (might be used to own by now) one of the AAR Cudas.   If he still has it & brings it to Road America in July, would you like to be able to crawl all over it??   :-D

https://www.youtube.com/watch?v=zNG8Aj7DEic

https://www.youtube.com/watch?v=9oxaJVyNOLo

If he doesn't bring/have the Cuda, I can line you up to spec out his AAR McLeagle Can-Am.    I think he has been Vintage Champion once or twice.   And he has pics with Dan Gurney & Phil Remington.

https://www.youtube.com/watch?v=CO3-9SVJnoo

https://www.youtube.com/watch?v=e8Wr4Ifpocw

Ahh, if he lets you sit in it, you have to promise not to pee in the seat.

I await your response . . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on January 09, 2016, 06:29:36 PM
Quote
A number of years ago Jack Roush ran 330 inch motors in NASCAR restricter plate races and was very competitive as he was able to operate at higher RPM

Rex,
Are you sure this wasn’t just a ploy to get around the “gear rule”?  The plate allows the same air consumption, but a small motor would consume at a higher rpm--ergo better top speed potential.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 09, 2016, 09:24:05 PM

Ahh, if he lets you sit in it, you have to promise not to pee in the seat.

I await your response . . . . . . . .

 :cheers:
Fordboy

I can't promise I wouldn't soil myself, but I sure would like to see it run.

But the AAR Cuda in Trans Am - particularly at Road America - demonstrates my complaint.  They were clipping at over 165 going down the Moraine Sweep into turn 5, and essentially catching everything it their windshield, but didn't handle as well as the Camaros or the Mustangs.  So the race turned into a true competition that put combinations - drivers AND cars - into play.

I contend that there's insufficient difference between today's NASCAR racecars to tell them apart, and swapping drivers or sponsors is likely the biggest change you can make between a Toyota, a Chevy or a Ford.  Seeing that almost - almost - all NASCAR drivers are at the top of the game, is it any wonder we see 497.5 miles of parade laps, with one lap of racing?

I want to see innovation in the trenches, not perfection in the pits.

Until then, I'll shovel the snow and tune in for the last lap.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 10, 2016, 04:11:05 AM
Quote
A number of years ago Jack Roush ran 330 inch motors in NASCAR restricter plate races and was very competitive as he was able to operate at higher RPM

Rex,
Are you sure this wasn’t just a ploy to get around the “gear rule”?  The plate allows the same air consumption, but a small motor would consume at a higher rpm--ergo better top speed potential.


My memory might be incorrect about this but, I believe this happened prior to implementation of "the gear rule".   Roush was not the only guy to seriously "jack around" specs on restrictor plate engines.    I know about other displacement deviations, changes to firing order, cam lobe variations and crank style/type changes.    There were lots of "changes to specs" before Nascar wised up, and they were pi**ed off when they realized what was happening.   Jack had the misfortune to get caught when they were in a "punitive mood".

Although most Nascar types love to cultivate the idea that they just fell off the "turnip truck", or are just "fillin' in this weekend" and my regular day job is on "a chicken farm", there are some very clued in guys working on the cars and building the engines.    And they also have access to, or employ full time, a lot of "Brainiac types", whose only function is to do the math/physics or figure out some way to "game the rules".

Just sayin' . . . . . .
Fordboy
Title: Re: Milwaukee Midget
Post by: krusty on January 10, 2016, 11:08:52 AM
Mark, I think you are correct; my recollection of the Roush "small displacement" plate engines was before the gear rule.

Also, is this the same Andy Boone  whose Corvette chassis I saw on the frame table at the Apex Humbuggery in the '70s?

If we have another Bonneville SpeedWeek, I'm sure we'll finally get caught up!

vic
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 10, 2016, 12:03:55 PM
Mark, I think you are correct; my recollection of the Roush "small displacement" plate engines was before the gear rule.

Also, is this the same Andy Boone  whose Corvette chassis I saw on the frame table at the Apex Humbuggery in the '70s?

If we have another Bonneville SpeedWeek, I'm sure we'll finally get caught up!

vic

Vic,

Yeah, the more I think about it, the more certain I am about the incident taking place before the "gear rule".

Yes, the same Andy Boone.    His trick Corvette was my first "rule-bender" chassis.    John Timanus was so pi**ed, he tried to disqualify the car before June Sprints qualifying!!  That car seriously raised the bar in B/Prod and was eventually legislated out of SCCA B/Prod.    It was the first time I butted heads with Timanus.    He liked to think he was "even-handed", in the way all "dicktators" (intentional mis-spelling  :roll: ) think that they are.    Even though it satisfied the letter of SCCA law, Timanus saw to it that the car was judged illegal after it's first year of competition, because of all the competitor protests.    Just like Nascar . . . . . . .

As you recall the car was very trick.    In an era when most Corvettes could not make weight, that car had to carry 200+ pounds of ballast.    You'll need to buy if you want more details.    :-D

On the Andy note, he is the hardest working "rich kid" I ever met.   He has been a really good friend to me over the span of years.    He has done well for himself and I believe he is now living in Laguna Beach (?).

 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 11, 2016, 10:33:07 PM
Home Made Hot Tank!

Took today off of work - I planned this before I discovered that it was likely going to be the coldest day of the Winter, but plans are plans.

I need to get this second head down to Fordboy, but I didn't want to do him the discourtesy of bringing down yet another greasy mess.  C&S has always welcomed my parts for cleaning/degreasing, but I came up with a rather slick solution.

I took one of my oil pan heaters -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05161_zpsioo4eyum.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05161_zpsioo4eyum.jpg.html)

Stuck it on the bottom of a steel wash basin, and filled it up with this odd, eco-friendly mineral spirits -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05151_zpsycx2g2vu.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05151_zpsycx2g2vu.jpg.html)

Between the solvent and the warmth, the grease and carbon deposits are just melting away.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05141_zpsicglpiy8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05141_zpsicglpiy8.jpg.html)

Ah, a Morris Milk-bath!

There's a greasy old MGB head in the basement that will get the treatment next.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on January 11, 2016, 10:49:16 PM
You sure have a lot of great ideas :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 11, 2016, 11:15:11 PM
Here's the other part of your kit.  :-D :-D :-D

https://www.youtube.com/watch?v=1EH6atYydBc

Pete
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 12, 2016, 05:26:23 AM
Home Made Hot Tank!

Took today off of work - I planned this before I discovered that it was likely going to be the coldest day of the Winter, but plans are plans.

I need to get this second head down to Fordboy, but I didn't want to do him the discourtesy of bringing down yet another greasy mess.  C&S has always welcomed my parts for cleaning/degreasing, but I came up with a rather slick solution.

I took one of my oil pan heaters -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05161_zpsioo4eyum.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05161_zpsioo4eyum.jpg.html)

Stuck it on the bottom of a steel wash basin, and filled it up with this odd, eco-friendly mineral spirits -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05151_zpsycx2g2vu.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05151_zpsycx2g2vu.jpg.html)

Between the solvent and the warmth, the grease and carbon deposits are just melting away.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05141_zpsicglpiy8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05141_zpsicglpiy8.jpg.html)

Ah, a Morris Milk-bath!

There's a greasy old MGB head in the basement that will get the treatment next.

Bob, the Pom-bomb nut that I worked for showed me some parts that had corroded beyond use.... " don't EVER wash any part unless you're about to use it" he said and he was right it is easy to get carried away, but I think you're safe....what is that stuff?
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 12, 2016, 06:27:36 AM
Cool!!!

And thanks.

Just be careful of the fumes though, even though there are less fumes, it doesn't mean NONE.

Here's the other part of your kit.  :-D :-D :-D

https://www.youtube.com/watch?v=1EH6atYydBc

Pete

Clever.   Thanks Pete.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 12, 2016, 07:43:32 AM
Here's the other part of your kit.  :-D :-D :-D

https://www.youtube.com/watch?v=1EH6atYydBc

Pete


I like it! 
Title: Re: Milwaukee Midget
Post by: Buickguy3 on January 12, 2016, 09:31:33 AM
    Did anybody watch through to the third video that comes on automatically? Rust removal with a battery charger and water.
      Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: gearheadeh on January 12, 2016, 10:21:47 AM
    Did anybody watch through to the third video that comes on automatically? Rust removal with a battery charger and water.
      Doug  :cheers: :cheers: :cheers:

Yup, guy has a nice looking piece of vintage Briggs and Stratton metal now!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 12, 2016, 10:45:38 AM
Bob, the Pom-bomb nut that I worked for showed me some parts that had corroded beyond use.... " don't EVER wash any part unless you're about to use it" he said and he was right it is easy to get carried away, but I think you're safe....what is that stuff?

It's some new-fangled paint thinner.  I thought I had bought the wrong product when I started pouring it into the basin, but no, it's actually a milky white color.  I just went to the Amazon reviews on the stuff, and it seems like everybody hates it, but in this application, it's working brilliantly.
Title: Re: Milwaukee Midget
Post by: tauruck on January 14, 2016, 11:41:47 AM
    Did anybody watch through to the third video that comes on automatically? Rust removal with a battery charger and water.
      Doug  :cheers: :cheers: :cheers:

Doug finds all the best stuff. You have to see the emails I get. :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on January 14, 2016, 12:11:36 PM
    Did anybody watch through to the third video that comes on automatically? Rust removal with a battery charger and water.
      Doug  :cheers: :cheers: :cheers:
If you are doing this one, don't use salt instead of the soda for conductor. Makes chlorine gas. Also not so good for you.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 15, 2016, 06:17:07 PM
midget,

Spoke with Mark Adelizzi @ Flatout Gaskets this afternoon.

He awaits your unsullied head gasket, and will quote upon its' arrival.

Also, he can produce race quality intake & exhaust gaskets, should the need arise.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2016, 06:32:02 AM
midget,

Spoke with Mark Adelizzi @ Flatout Gaskets this afternoon.

He awaits your unsullied head gasket, and will quote upon its' arrival.

Also, he can produce race quality intake & exhaust gaskets, should the need arise.

 :cheers:
Fordboy

Since there will no doubt be a setup charge every time gaskets are produced, do you have any thoughts on how many you want initially?   I'm thinking you need to order 2 minimum, 3 is probably better.

Or do you want to wait to decide, until the quote comes through?   I'm meeting with him later in the week to drop off the stock head gasket, and whatever else he needs.

RIP Glenn Frey.    These guys are dropping off a little too close to my age . . . . . . . . .    Sure glad my rock-n-roll career was a failure . . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SPARKY on January 19, 2016, 09:26:32 AM
Never met Frey,  but we sold Don Henley several SUVs---you could not have met a nicer person. When I was the GMC Truck manager for Sewell in Dallas, we sold cars and trucks to lots of "PERSONALITIES" they weren't all that way---but most were.  The main reason we sold so many---we insisted that our employees not even recognize them unless they brought it up.  That included going over and introducing yourself  not permitted, unless you were need as part of the deal, saw many that I would have loved to met, but wasn't needed.  We shipped cars from Dallas to lots of places including overseas-- just because the were just a regular Joe buying a truck where ever they need it.  Did get to meet several after the fact when they came up to me as Manager and thanked me for the nice quite low key way they were able to handle business.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 19, 2016, 10:26:44 AM
RIP Glenn may we all meet again in the Hotel California via the Fast Lane!  :cry:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 08, 2016, 06:23:46 AM
midget,

Any decision on the gasket front?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 08, 2016, 06:31:18 AM
eyegore,

Will "baseline" the test cylinder head later this week.    I have ordered some o/s OD REC valves from G&S.   Unsure when they will arrive.

And I started to cut down some 6mm stem Subaru valves into "test valves" for flow test "experiments".

 :cheers:
DrRoverstein
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2016, 04:29:50 PM
I'm thinking three - a spare, one to use, and one to lose.

That way, I can "Keep Calm".
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2016, 06:04:41 PM
Just got off the phone with Podunk - seems I have a deckplate winging it's way to Beerhaven from Indiana.  I suppose it will be here by the end of the week.

Terry, a HUGE thanks for that!

I need to have a sit-down with Fordboy about the liners, and I'll probably need to chat with the folks at T&T about the block machining, but hey, things are moving forward.

Normally, I'd have Mel and the guys at C&S do this, but I understand Tommy down at T&T has a newish C&C machine that we can get all of the machining operations done without having to take it out of the fixture, which will help keep it square. 



Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 09, 2016, 01:47:25 AM
"C&C machine"... ? :?
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 09, 2016, 05:01:12 AM
"C&C machine"... ? :?
" Canadian and Coke "
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 09, 2016, 09:16:16 AM
Brain fart . . . Too man "&"s in my life.

Canadian should only be served neat.

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 09, 2016, 10:16:46 AM
Are you impugning the manners of our neighbors to the great white North? :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 09, 2016, 10:26:36 AM
It is a Rottler boring mill with CNC control . . . . . .

http://www.rottlermfg.com/boring-machinery.php

Can't take you guys anywhere . . . . . .

BTW, Canada is a separate country with a poorer economy than ours, it is their punishment for being "Tories" . . . . . . . . . .

 :roll:
Fordboy
Title: Re: Milwaukee Midget
Post by: tauruck on February 09, 2016, 10:30:00 AM
And good hockey players. There's always a price. :-D
My Canadian friends said beer was Beaver P!$$. Go figure. :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 09, 2016, 10:31:21 AM
Don't fear, Mike -- it's an acquired taste that those Canooks seem to have picked up back when they were mountain men. :evil:
Title: Re: Milwaukee Midget
Post by: tauruck on February 09, 2016, 11:19:56 AM
He he he. Good one Boss. :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 10, 2016, 01:59:22 AM
... those Canooks...
That would be 'Canuck''... courtesy of the Spelling police... :roll:

Totally off-topic: I did learn a little something about Canada today. In a 1954 Hot Rod Magazine editorial Wally Parks referred to "The Dominion of Canada". That sounded strange to me, so I had to consult Wikepedia. It turns out that it was truly a "dominion" until the "Canada Act of 1982" finally broke all ties with the British government.
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 10, 2016, 02:56:27 AM
And if you want some really obscure trivia regarding Canada and more specifically Calgary, where I live, it's the city where Stu Hilborn, father of hot rod mechanical injection, was born.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: gearheadeh on February 10, 2016, 08:24:49 AM
And if you want some really obscure trivia regarding Canada and more specifically Calgary, where I live, it's the city where Stu Hilborn, father of hot rod mechanical injection, was born.  :-D :-D :-D

Pete

I did not know that, how old was he when he went to California?
Title: Re: Milwaukee Midget
Post by: wisdonm on February 10, 2016, 08:30:23 AM
I was amazed to learn that Canada wants to annex the Turks and Caicos Islands.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 10, 2016, 09:15:30 AM
In Hoton, Michigan, those from the northern climes were known graphically (so to speak) as "Canooks" FAR more often than as "Canucks".

While until this moment I never thought to research the difference, it might well, for instance, have to do with the common spelling of the local's generic moniker to the students of Michigan Tech (k/t/a Michigan College of Mines or later as Michigan College of Mining and Technology) - - which was to refer to the lads as "toots".

Next:   :roll:
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 10, 2016, 09:22:15 AM
And if you want some really obscure trivia regarding Canada and more specifically Calgary, where I live, it's the city where Stu Hilborn, father of hot rod mechanical injection, was born.  :-D :-D :-D

Pete

I did not know that, how old was he when he went to California?

He was just a young kid when they moved to California, not like Dale Armstrong who started his racing around here before he went south.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 10, 2016, 10:48:39 AM
I was amazed to learn that Canada wants to annex the Turks and Caicos Islands.

It's all a plot on the part of the Canadian plutocracy to wrest control of "snorkeling friendly" vacation spots from corrupt home-rule and tinpot despots in the Caribbean, build a wall, and have Cuba pay for it . . .
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 10, 2016, 03:37:15 PM
This was posted on Facebook. It's just humour, honest guys.  :-D :-D :-D

http://vlocal.ca/canada-for-us-president-in-2016/

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 10, 2016, 03:47:40 PM
This was posted on Facebook. It's just humour, honest guys.  :-D :-D :-D

http://vlocal.ca/canada-for-us-president-in-2016/

Pete

PJ, if you promise to take one of the shifts, and let us spell humour, h u m o r, you've got my vote.  :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 10, 2016, 04:35:38 PM
No matter what your colour, Labour or Liberal (that means "conservative" here) that was good humour.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 14, 2016, 09:10:57 AM
midget,

Just to get myself back on the Rover engine track . . . . . . . :-D

I ordered a pair of o/s Rover intake and a pair of Rover o/s exhaust valves from G & S.  These are the REC items from their catalog of bits.

I am also machining up a pair each of alternate valve shapes, using some cast off 6mm stem Subaru valves.   These will be more "tulip shaped", ~ 1.5mm o/s and 50 degree valve seat angle.   Why?   Because I can . . . . . . .    :roll:

I plan to "baseline" flow test the second head, either this week or the next, depending on when the REC valves arrive.  My plan is to modify the valve seats to fit up the new valve shapes and sizes, and then flow test, using a single cylinder for each proposed test.   Then proceed with "cleanup" of the casting irregularities that the Rover heads have, and flow test again.   I'm also fabricating a pair, (perhaps more) of minimum port cross section gages, to be used to evaluate the consistency of the as cast port sizes.   I'm going to use the pitot tubes to "map" the ports, and use "flow balls" in conjunction to "map" high/low velocity prior to any modifications.   That should give quite a bit of data to analyze, even prior to any "port enlargement".   Why?   See above.

I've also started an analysis file in EA Pro, just data input so far.   But ultimately, I want to have a "better idea" of what the mcsa should be for peak torque @ 7000 rpm coupled with a minimum of torque loss @ 8500 rpm peak bhp.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 14, 2016, 09:16:00 AM
Milestone Alert!

5555 Replies?

What the hel*?

Whoops!    Maybe I should just shut up!

 :cheers:
NotsureIcanbequietboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 14, 2016, 09:19:46 AM
midget,

Also:

After reading the MG Enthusiast article about the Rover K and the head gasket issue, any plans to use the plastic inlet manifold needs to be carefully evaluated.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 14, 2016, 10:14:07 AM
About the only thing I see that thermoplastic intake manifold being used for is as a template for the intake flange.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 15, 2016, 12:42:02 AM
 
5555 views?

That's five thousand+ replies- views is well over a half million. :-o gag... cough...
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on February 15, 2016, 01:28:14 AM
Sticky-less, MM is hugely  :mrgreen: more viewed than two other builds that have stickies.  Just sayin'.   8-)

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2016, 07:52:24 AM
Milestone Alert!

5555 Replies?

What the hel*?

Whoops!    Maybe I should just shut up!

 :cheers:
NotsureIcanbequietboy

5555 views?

That's five thousand+ replies- views is well over a half million. :-o gag... cough...

? ? ? ? ? ? ? ?

I know what I wrote, see above.     I'm not sure where your quote about "5555 views" came from . . . . . . . . .
 :cheers:


Sticky-less, MM is hugely  :mrgreen: more viewed than two other builds that have stickies.  Just sayin'.   8-)

Mike

My sentiments as well.
 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2016, 07:56:00 AM
midget,

G & S confirms shipment of the valves via Her Majesty's Royal Mail.

Stuff should arrive sometime this year.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: tauruck on February 15, 2016, 09:17:35 AM
About the only thing I see that thermoplastic intake manifold being used for is as a template for the intake flange.

Is that the one with the plastic butterflies that fall off and or jam closed and don't work?. :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2016, 09:36:46 AM
About the only thing I see that thermoplastic intake manifold being used for is as a template for the intake flange.

Is that the one with the plastic butterflies that fall off and or jam closed and don't work?. :-D

Another one of the "cost saving" measures that bit them in the as*.

"Properly done", thermoplastics work great.   But, as history shows, a small error in plastic formulation can produce a HUGE cost and warranty problem . . . . . .

The more effort I put into this, the more admiration and respect I have for the original Rover engineers and designers.    And the more distain I have for the "bean counters".

Unfortunately, almost everything in the OEM world, (one exception is European "supercars"), is controlled by "bean counters", who could care less about "good engineering".

 :cheers:
FordboySoontoberetiredboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 15, 2016, 09:38:40 AM
midget,

G & S confirms shipment of the valves via Her Majesty's Royal Mail.

Stuff should arrive sometime this year.

 :cheers:
Fordboy

Hail, Britannia.  Although I will say my Maniflow intake arrived in 4 days from the day I ordered it.

Of course, that was shipped FedEx . . .

Sticky-less, MM is hugely  :mrgreen: more viewed than two other builds that have stickies.  Just sayin'.   8-)

Mike

Well, I don't know how  :mrgreen: I am, but I am aware there are a boatload of Brit-car guys who stay on top of this who aren't members of the forum.  

And quite honestly, Fordboy's technical contributions and our combined malted beverage acumen seem to contribute as well.

Keeping at it also keeps the interest high - If you stay at it, you don't need a sticky.  What I've found is that if I wind up off the front page, I haven't been working.  So it acts as a motivational tool.

It also helps to have a mantra.  For years, it was to build -

"the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt".


The first factory MG to run at Bonneville was the EX 135, a Dinkey model of which was given to me by Dr. Goggles.  It sits next to the Midget's trophy and certificate on the built-in in the dining room.

We're looking for 135 horsepower.

We're looking for a 135 mph run.

135 is the mantra today - one number, three meanings.

My dad once said, "the talking part is all over".  That was his way prodding me to shut up and get to work.

But if you keep talking, then that forces you to deliver or go home with egg on your face.

I'm at a point now that if I back out, with 634,000 plus views, I'd be eating runny omelets for an inordinate amount of time.





Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2016, 10:17:57 AM

It also helps to have a mantra.  For years, it was to build -

"the fastest damned stock bodied, naturally aspirated, five-port, one liter Midget ever to hit the salt".


The first factory MG to run at Bonneville was the EX 135, a Dinkey model of which was given to me by Dr. Goggles.  It sits next to the Midget's trophy and certificate on the built-in in the dining room.

We're looking for 135 horsepower.

We're looking for a 135 mph run.

135 is the mantra today - one number, three meanings.


Easy there big fella . . . . .    Let's break the 125 bhp barrier first.

BUT, BTW:
1981   Cosworth BDJ    1099.4 cc's

          150 min bhp    @  10,000 rpm
            80 min lb/ft   torque @ 8,000 rpm

Lucas Mechanical Fuel Injection; Lucas OPUS Ignition, distributor triggered; on gasoline; dry sumped.

That's 136.4 bhp per liter . . . . . . . . .        And at 993.88 cc's that is 135.6 bhp

That's a pretty good goal.     :-D

A one eyed visionary can be king . . . . . . . . . . . in the realm of the blind men . . . . . . . . . .   :wink:

If we use the methodology outlined by our buddy dw230, I guess it's more alcohol for us, and NO DAM* SALAD!!

 :cheers:  :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 16, 2016, 12:58:59 AM
... I know what I wrote...
I sure didn't manage to read what you wrote- sorry. :oops:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 16, 2016, 10:12:52 AM
midget,

I had talked about doing this previously.    You might find the revision of this post interesting . . . . . .

http://www.landracing.com/forum/index.php/topic,14175.msg287690.html#msg287690

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 16, 2016, 03:54:54 PM
midget,

OK, some valve/throat sizing reference data for your records:

Data for Conrad Rover Test 01

Intake valve  Ø  1.089"               Exhaust valve  Ø  .948"
Intake throat Ø    .948"               Exhaust throat Ø  .799"
Intake           %    87.1                Exhaust            %  84.3


It is important to note that as the valve size may be increased, the % will probably go down a bit.

More data coming up soon.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 16, 2016, 10:56:39 PM
Now THIS is a DECK PLATE -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05241_zps5asbmtru.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05241_zps5asbmtru.jpg.html)

One step closer.  It weighs in at 19 lbs - about 1 lb lighter than the block itself.

It's my thought that once we start to whittlin' on the block, this should help keep things stable.

Yet another fine Podunk Performance Product from the ingenious Indianan, the Toolmaster of Merrillville - Thanks, Terry!


Also found a NOS K series oil pump stateside at some unfortunate Land Rover dealership in California - they can now make room on their shelf for other, more profitable paper weights.
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 17, 2016, 12:28:38 AM
With the investment in this engine would you not be better off using a dry sump system both to keep the oil in the crankcase to a minimum and to ensure the complete lubrication of the engine?  :? :? :-D

Pete
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 17, 2016, 12:30:54 AM
Bye the way, that's a really nice engine plate. Nice job Podunk!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: tauruck on February 17, 2016, 01:14:20 AM
There's a local guy that actually reproduces the plastic thermostat housing in Aluminium for that Rover motor.
Unfortunately we aren't friends anymore. :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2016, 02:03:54 AM
With the investment in this engine would you not be better off using a dry sump system both to keep the oil in the crankcase to a minimum and to ensure the complete lubrication of the engine?  :? :? :-D

Pete

Yup, I would be, but given the block design and the integration of the pump on the outside of the front of the block, I'm disinclined to reengineer the housing.

I'm thinking a simple windage tray should help settle things down in the sump.  Another rather cool feature of this block is that the oil drainback passages run to the bottom of the girdle, so it could well be possible that the oil from the head could be routed to exit below the windage tray.  I need to look at it a little closer, but it looks fairly possible that the only oil I'll need to really worry about roping the crank would be primarily the oil slung from the crank and rods.  It's not nearly the rain storm and garden sprinkler arrangement the A-series is.
 
My tentative scheme is to replace the plastic oil pickup with a braided line, and I haven't ruled out an external pump to oil the head and draw crankcase vacuum.  It wouldn't need to be a very large capacity unit.  By plugging the main oiling circuit to the head, let the stock pump handle the bottom end, and going with an external pump, I think we could better control the head lubrication, possibly direct oil to critical areas on the exhaust side to better dissipate heat (Thank you, Sparky) and possibly do so with less oil as we're losing the hydraulic lifters.

Chatting out loud on this one - nothing carved in stone yet.

There's a local guy that actually reproduces the plastic thermostat housing in Aluminium for that Rover motor.
Unfortunately we aren't friends anymore. :evil:

That is a whole different worm can.  Part of the problem with the K overheating can be traced to the thermostat location.  There's not a lot of water in this block, and it's prone to thermo shock in standard applications that haven't been well maintained. 

We'll also likely vent the water jackets in the head to prevent steam build up.  The earlier K blocks had such a feature, but the later ones did away with it.  As stock applications changed, the radiator and overflow tank placements also changed, and the vents were deemed unnecessary by the MG/Rover bean counters.

In the war between engineers and bean counters, as engineers retire, bean counters receive bonuses.

And thus ends this weeks tale of the demise, rebirth and recurring demise of the roller coaster known as the British auto industry.

Title: Re: Milwaukee Midget
Post by: Peter Jack on February 17, 2016, 02:34:34 AM
"Chatting out loud on this one - nothing carved in stone yet.`

It`s called brainstorming Chris. It works and this site is an amazing tool for the process.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2016, 07:34:13 AM
Podunk,

Great looking plate!!!

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2016, 07:51:36 AM
midget,

In the interest of NOT re-inventing the wheel, er, dry sump kit:

http://qedmotorsport.co.uk/qed-shop/view-all-products-in-shop?keyword1=pace%20dry%20sump%20rover%20k%20serie

                                               OR

http://www.paceproducts.co.uk/pumps-and-dry-sumps/dry-sump-kits/

                                                OR

https://www.google.com/search?q=k+series+dry+sump+system&sa=X&biw=1920&bih=911&noj=1&site=webhp&tbm=isch&tbo=u&source=univ&ved=0ahUKEwj99r-S7f7KAhVC4iYKHSIKBdkQsAQIKw

 :dhorse:

I still have a batch of Titan 3 stage dry sump pumps, so there might be a way to engineer a kit with those.    I want to wait until we do the "mock fit-up" in the chassis, before considering a dry sump.   Space available is going to be a determining factor here.   The room for headers and inlet manifold & injection needs to take precedence.   Probably can be done, as the Brits cram all these bits into a Caterham.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2016, 08:07:52 AM
midget,

I volunteer my letter/number stamp sets for labeling the torque plate.

You supply the BFH.   And the beer . . . . . . .   :-D

I'm thinking that some sort of steel "spacers" will be required to use the ARP stud kit with the plate.    I think that they will need to be fitted above the plate to compensate for the "grip length" of the studs.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2016, 09:30:25 AM
midget,

I volunteer my letter/number stamp sets for labeling the torque plate.

You supply the BFH.   And the beer . . . . . . .   :-D

I'm thinking that some sort of steel "spacers" will be required to use the ARP stud kit with the plate.    I think that they will need to be fitted above the plate to compensate for the "grip length" of the studs.

 :cheers:
Fordboy

Correct, and I've got both the number stamps and the BFH. 

And some sausage smoke infused Bock made specially in small batches for Gene's Sausage shop in Lincoln Square.

It's like bangers and mash in a bottle without the gravy.
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 17, 2016, 10:00:49 AM
Just to add to the straying that is common in this thread....

One of our local breweries made a bacon beer for bacon fest last year.... not really a crowd favorite...  :|

OK back to business... fitting the new 61-135 bullet into the 61-99 chamber...  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2016, 10:50:48 AM
midget,

I volunteer my letter/number stamp sets for labeling the torque plate.

You supply the BFH.   And the beer . . . . . . .   :-D

I'm thinking that some sort of steel "spacers" will be required to use the ARP stud kit with the plate.    I think that they will need to be fitted above the plate to compensate for the "grip length" of the studs.

 :cheers:
Fordboy

Correct, and I've got both the number stamps and the BFH. 

And some sausage smoke infused Bock made specially in small batches for Gene's Sausage shop in Lincoln Square.

It's like bangers and mash in a bottle without the gravy.

Mmmmmm,   Bock . . . . . . . . .    :wink:

Soon to be doppelbock season . . . . . . .   yummmm.

Can anybody over on the "Continent" confirm whether the Henniger (?) brewery is still in business?    They used to produce a variety labeled Henniger 'DoppelBock' . . . . . .  and it is the brew that set me on "the dark path" . . . . . .

 :cheers: :cheers: :cheers:
Darthvaderboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2016, 10:55:31 AM
Just to add to the straying that is common in this thread....

One of our local breweries made a bacon beer for bacon fest last year.... not really a crowd favorite...  :|

OK back to business... fitting the new 61-135 bullet into the 61-99 chamber...  :-D

Mmmmm . . . .    bacon    yuummmm.

A sole reason for not being a vegetarian . . . . . . :roll:

Although, I might need to revise my thinking if I ever need a heart valve replacement . . . . . . . . .

 :cheers: :cheers:
HopeIdon'tgettheswinefluafterthatboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 17, 2016, 11:03:09 AM
Mark... my cousin has had a "Pig Valve" for the last dozen or so years... he doesn't feel like a cannibal when he consumes pig products.... he loves his pig parts  :-D

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2016, 12:53:06 AM
Mark... my cousin has had a "Pig Valve" for the last dozen or so years... he doesn't feel like a cannibal when he consumes pig products.... he loves his pig parts  :-D

 :cheers:

An old saying about pigs - my mother's uncle always reiterated . . .

"They sell everything but the squeal - but they're working on that."

Speaking of valves - I understand a shipment from Great Britain arrived below the cheddar curtain today, and are destined for the flow bench at T&T.

I'm bracing myself for some decisions, as we're expecting a large "data dump" any day now.

Also, I've been in contact with Alex, Bill and Vadim at Sensor Products.  We chatted at PRI.  They make a test film that you place between mated surfaces and it changes color as you apply pressure.  Different color shades indicate pressure applied - kind nifty, I think.   Disassemble, and the film becomes a color-coded road map of where clamping pressure is greatest or where the surfaces aren't quite flat.  It's kind of like a cross between Plastigage and Litmus Paper.

Given what we're attempting to do, I'm thinking it might be a good double-check of the "Dagwood Sandwich" block before and after we perform the machining operations.  
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 18, 2016, 06:48:31 AM

Speaking of valves - I understand a shipment from Great Britain arrived below the cheddar curtain today, and are destined for the flow bench at T&T.

I'm bracing myself for some decisions, as we're expecting a large "data dump" any day now.


Why, YES, it is so.

So much for the stinkin' Royal Mail,  the package arrived via the trusty "Brown Shirt Santa" . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/047.jpg) (http://s1267.photobucket.com/user/fordboy628/media/047.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/048.jpg) (http://s1267.photobucket.com/user/fordboy628/media/048.jpg.html)

Does that pile of 21-4N look like $580.00 to anybody else?



"Brown Shirt Santa"?

Daddy, does that mean Santa is a Fascist?       No son, but he might vote for Donald Trump . . . . . . . . .

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Tofu on February 18, 2016, 06:51:39 AM
midget,

I volunteer my letter/number stamp sets for labeling the torque plate.

You supply the BFH.   And the beer . . . . . . .   :-D

I'm thinking that some sort of steel "spacers" will be required to use the ARP stud kit with the plate.    I think that they will need to be fitted above the plate to compensate for the "grip length" of the studs.

 :cheers:http://www.taverntrove.com/items/Henninger-Doppelbock-Labels-Henninger-Brauerei_51156.php
Fordboy

Correct, and I've got both the number stamps and the BFH. 

And some sausage smoke infused Bock made specially in small batches for Gene's Sausage shop in Lincoln Square.

It's like bangers and mash in a bottle without the gravy.

Mmmmmm,   Bock . . . . . . . . .    :wink:

Soon to be doppelbock season . . . . . . .   yummmm.

Can anybody over on the "Continent" confirm whether the Henniger (?) brewery is still in business?    They used to produce a variety labeled Henniger 'DoppelBock' . . . . . .  and it is the brew that set me on "the dark path" . . . . . .

 :cheers: :cheers: :cheers:
Darthvaderboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 18, 2016, 07:03:34 AM
midget,

All set up to "baseline" the second head today @ T & T.

4 of the pile of 21-4N valves are REC's finest offering for the K in slight (1.5mm) oversize.    After the head is baselined, I'll cut the seats in one chamber for the O/S valves.   Then it will be up for a retest to document any gains or losses.   I'm also going to modify the Subaru valves for another comparison test in another chamber.   Those valves will be more heavily "tulipped".   The winning profile gets the 135 mph ride, hopefully.

Some photos of the valve profiles.

Stock exhaust and REC equivalent
(http://i1267.photobucket.com/albums/jj549/fordboy628/051.jpg) (http://s1267.photobucket.com/user/fordboy628/media/051.jpg.html)

Stock intake and REC equivalent

(http://i1267.photobucket.com/albums/jj549/fordboy628/050.jpg) (http://s1267.photobucket.com/user/fordboy628/media/050.jpg.html)

I'll post some more photos later.    The modified Subaru valves and some Cosworth BDD valves of similar size to the REC for the K.

Gotta go.  Time to load up and hit the road.

 :cheers:
Flowtestboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 18, 2016, 07:20:27 AM
midget,

I volunteer my letter/number stamp sets for labeling the torque plate.

You supply the BFH.   And the beer . . . . . . .   :-D

I'm thinking that some sort of steel "spacers" will be required to use the ARP stud kit with the plate.    I think that they will need to be fitted above the plate to compensate for the "grip length" of the studs.

 :cheers:http://www.taverntrove.com/items/Henninger-Doppelbock-Labels-Henninger-Brauerei_51156.php
Fordboy

Correct, and I've got both the number stamps and the BFH. 

And some sausage smoke infused Bock made specially in small batches for Gene's Sausage shop in Lincoln Square.

It's like bangers and mash in a bottle without the gravy.

Mmmmmm,   Bock . . . . . . . . .    :wink:

Soon to be doppelbock season . . . . . . .   yummmm.

Can anybody over on the "Continent" confirm whether the Henniger (?) brewery is still in business?    They used to produce a variety labeled Henniger 'DoppelBock' . . . . . .  and it is the brew that set me on "the dark path" . . . . . .

 :cheers: :cheers: :cheers:
Darthvaderboy

Thanks for the link to the label.     I'm just starting with my collection of Beer related collectables.

But, mostly, my focus is still . . . . . . Consumption!!

I'm amazed at how much smarter I get after consuming 2/3 high ABV brews!!!    :roll:

Ohhh wait.   I drink it for the "taste".    OK, now I'm remembering.    Just took a second there.

 :cheers: :cheers: :cheers:
ButhoneyI'veonlyhadoneindogbeersboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2016, 12:21:43 PM


Stock exhaust and REC equivalent
(http://i1267.photobucket.com/albums/jj549/fordboy628/051.jpg) (http://s1267.photobucket.com/user/fordboy628/media/051.jpg.html)

Stock intake and REC equivalent

(http://i1267.photobucket.com/albums/jj549/fordboy628/050.jpg) (http://s1267.photobucket.com/user/fordboy628/media/050.jpg.html)

Flowtestboy

Quick thought - do either of these valves have dished heads?  As what we're looking to do is to maximize compression ratio, and as the valve face also effects flow, if they are dished, do you have some putty to replicate a flat faced valve for testing?
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 19, 2016, 01:58:00 AM
midget,

OK, no graphs or charts, just some quick info, and a comment about what should be obvious.

Got the 2nd head base-lined, all 4 cylinders, as a direct comparison to the first head.   The results, of which I'll post some graphs, at some later point, are:

1/   The inlet ports are slightly better, ~ 1% or so.   The shape of the curve is pretty much the same.
2/   The exhaust ports though are worse, ~ 8%.   A significant difference.

I'm not yet sure why the exhausts vary so much.  I ground these valves before testing, so the margins are thinner, but I'm not convinced that is the difference.   I'm going to have to carefully measure the port's mcsa to try and get a handle on the difference.   So even though these heads are the same casting number, they might be from differing "batch lots".   I'm going to carefully check them over for production date codes, if any.    This would be a good question for Steve, how to "decode" any production casting codes.

If we had assumed the heads/ports were the same, (something I've seen done lately on some V8 heads by customers), there might have been gains from the mods, but the total flow might still have been lower on the exhaust side.    Leading to disappointment with the results.

I'm going to fit the REC valves to one chamber, and the modified Subaru valves to another and perhaps the modified Cosworth valves to a third.   Those choices, combined with potential increases in mcsa due to porting, should create enough permutations and confusion to require the portable cauldron to get sorted.

Today T & T's Serdi machine was tied up with other shop jobs.   I'm hoping it will be free today or early next week.   Since they work on a lot of Subaru heads, I'm hoping that the correct seat cutters are in their collection.   They do have the appropriate pilots.   I'll try to remember to get some photos of the work in progress.

Once again, proof that you need to test everything, rather than make assumptions.   It's the old "Trust, but verify" conundrum.    Thanks for the thought Woody.

 :cheers:
Flowtestboy
Title: Re: Milwaukee Midget
Post by: tauruck on February 19, 2016, 02:03:14 AM
If you don't have a Serdi you ain't worth $^&t.!!!! :-D :cheers:
That's a machine.
Title: Re: Milwaukee Midget
Post by: jacksoni on February 19, 2016, 08:01:18 AM
midget,


1/   The inlet ports are slightly better, ~ 1% or so.   The shape of the curve is pretty much the same.
2/   The exhaust ports though are worse, ~ 8%.   A significant difference.

I'm not yet sure why the exhausts vary so much.  I ground these valves before testing, so the margins are thinner, but I'm not convinced that is the difference.   I'm going to have to carefully measure the port's mcsa to try and get a handle on the difference.   So even though these heads are the same casting number, they might be from differing "batch lots".   I'm going to carefully check them over for production date codes, if any.    This would be a good question for Steve, how to "decode" any production casting codes.


 :cheers:
Flowtestboy
Flowtestboy: though the 4 valve may behave differently and this head may be different, a lot of people seem to think that exhaust ports are TOO BIG to start with and that continually hogging them out and putting in bigger valves is counter productive. Some of this is to allow bigger intake valves ( making the exhausts smaller that is) but also just that the flow dynamics of the exh port and attached header/exh pipe can benefit by the smaller port/matching pipe. The flow may increase on the bench but what does the HP do? this is of course the question. In your experience with similar configurations, which I know is extensive,what do you think the 8% difference might do on a running engine? (my comments above are primarily associated with 2 valve v8s so may not apply at all) Just asking.  :-D ( methinks question answered with dyno time..... :evil:)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 19, 2016, 09:15:17 AM
Hmm . . . Casting core shift in the exhaust side, possibly?

Different exhaust guide shapes? 

One other thought - speculation based on what I've read.

Check the thickness of the head.  I know we're not talking vertical valves like on the A series, but according to Vizard, skimming the A-series head produces better flow by changing the shrouding.  If the original head was skimmed and the second head was not, and given the proximity of the valve to the edge of the flow adapter, perhaps that might be a reason.

Maybe?

Maybe not.
Title: Re: Milwaukee Midget
Post by: ggl205 on February 19, 2016, 03:51:21 PM
If you don't have a Serdi you ain't worth $^&t.!!!! :-D :cheers:
That's a machine.

Well, the Newen seat and guide machine is worth more than a casual look but it is $100K +. Not many shops can spend that kind of money on a seat and guide machine. But it is the most versatile and accurate machine of its kind that I know of.

Serdi has a multitude of seat and bowl profile cutters. This will be your best bang for the buck and should see a noticeable improvement in flow.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2016, 03:54:02 AM
midget,

T & T's Serdi was tied up for most of the day Friday.    But the machine is open Monday morning, so I'm looking to cut the seats then.   I was able to get the balance of the other Subaru valves cut down and ground for a complete set of 4.

Below is the array of exhaust valve samples.
Left to right:  Cosworth BDD; cut down Subaru; stock Rover; REC o/s Rover
(http://i1267.photobucket.com/albums/jj549/fordboy628/054.jpg) (http://s1267.photobucket.com/user/fordboy628/media/054.jpg.html)



Some of the intake samples.
Left to right: stock Rover; REC o/s Rover; Cosworth BDD
(http://i1267.photobucket.com/albums/jj549/fordboy628/055.jpg) (http://s1267.photobucket.com/user/fordboy628/media/055.jpg.html)

With the dramatic differences in valve shape, I want to quantify which valve shape flows best in this cylinder head.    This is tough to predict because the Rover head has an inclined valve, but the port angle is ~ 90 degrees, similar to the BMC.

The over size diameter is only 1.5mm larger than the stock diameter, the max that can be fitted to the stock valve seat inserts.    Opening up the seats for larger valves will help with the mismatch between the seats and the cylinder head casting.    The mismatch between the seat insert and the cast port surface is what I would call serious.   The sharp edges are certainly "shearing" the air flow.

Speaking of "shearing" the air flow, part of todays flow testing was on some V8 heads that had larger valves installed and then some bowl work between the lower seat and the guide.    We tested both prior to, and after hand blending of some sharp edges.   There were some serious gains in flow from the blending.

I'll post up some graphs and data of the V8 next week, along with some more photos of the Rover valves and head.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 20, 2016, 04:59:08 AM
midget,


1/   The inlet ports are slightly better, ~ 1% or so.   The shape of the curve is pretty much the same.
2/   The exhaust ports though are worse, ~ 8%.   A significant difference.

I'm not yet sure why the exhausts vary so much.  I ground these valves before testing, so the margins are thinner, but I'm not convinced that is the difference.   I'm going to have to carefully measure the port's mcsa to try and get a handle on the difference.   So even though these heads are the same casting number, they might be from differing "batch lots".   I'm going to carefully check them over for production date codes, if any.    This would be a good question for Steve, how to "decode" any production casting codes.


 :cheers:
Flowtestboy
Flowtestboy: though the 4 valve may behave differently and this head may be different, a lot of people seem to think that exhaust ports are TOO BIG to start with and that continually hogging them out and putting in bigger valves is counter productive. Some of this is to allow bigger intake valves ( making the exhausts smaller that is) but also just that the flow dynamics of the exh port and attached header/exh pipe can benefit by the smaller port/matching pipe. The flow may increase on the bench but what does the HP do? this is of course the question. In your experience with similar configurations, which I know is extensive,what do you think the 8% difference might do on a running engine? (my comments above are primarily associated with 2 valve v8s so may not apply at all) Just asking.  :-D ( methinks question answered with dyno time..... :evil:)

Jack,

I see this every day that I run flow tests or simulations.   The presumption that some modification is going to perform the same from one engine type to another, is a giant mistake.   Even when the engines are quite similar, differences occur.   Just because a certain porting modification works on a V8 Pontiac, doesn't mean it will work on a V8 Olds.   Too many variables.    The flow and performance differences between 2 valve and 4 valve engines are quite large, basically for the same reason.

On this Rover head, the ports at the manifold face are actually quite large.    Where the ports are divided internally however, the minimum cross sectional area is pretty small.   I believe that this is where the peak flow is being choked off.    I want to finish some flow demand simulations prior to any "enlargement" of the mcsa though.     "Hogging out" the ports is EXACTLY what I do not want to do, because that will turn this experiment into a 11,000 rpm "screamer".

One of the other factors that limits valve size is the valve centerline spacing, obviously something that is "fixed".   And the use of a 75mm/75.5mm bore diameter also restricts the maximum diameter of valve that can be used.

The 8% less exhaust flow significantly alters the flow ratio between intake and exhaust.    I have a certain flow balance % value in mind for this engine.   That percentage usually works well with the same cam grind on both intake and exhaust.    Flow balance % below that value typically requires different cams from intake to exhaust.   I can usually make anything work, given enough development time and dollars.    But knowing the data values ahead of time, allows a more "thoughtful" approach to the cam(s) selection.     On any project that is funding "challenged", it just makes sense to try to make the best choices on the first shot, something that some forethought allows for.   "Development" always occurs on the dyno after "initial engineering".    The trick is to use the "initial engineering" to eliminate the poor or bad choices.   I've also called this process the "evaluation and planning stage".

The bottom line is:  Engines DO NOT CARE about numbers and percentages, flow rates, etc, etc.    The end focus is to produce bhp as opposed to information.   But the "information based approach" works better, in my experience.

To hit my target, I want to use a gunsight rather than throw a dart.   It just works better for eliminating piles of shiny, useless parts.

Next time we meet up, I tell you some "tales of the drag shop".    You're buying.
 :cheers:
Flowtestboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 20, 2016, 12:54:19 PM
So, taking all this planning into account, the lower flowing head gives you an opportunity to -maybe- adjust the flow ratios/percentages more to your liking. I was not suggesting to "hog something out">  :-) (others do). Indeed hitting the planning target is the best starting point. I think in prior posts on this thread you have pointed out how some"guru" ported a head and lost flow and performance. But you also point out that flow numbers don't always tell the story and bigger isn't necessarily better. Air speed, turbulence etc and many other factors are important and need to be looked at. Which of course you are doing.

I look forward to the opportunity to listen to tales and indeed, I'm buying- happily.  :cheers:

I look forward to seeing flow results with the different shaped valves.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 20, 2016, 04:13:50 PM
So, taking all this planning into account, the lower flowing head gives you an opportunity to -maybe- adjust the flow ratios/percentages more to your liking.

I see your idea, Jack.  Yes, it could be that the anomalies inherent in the second head might play to our advantage, were it not for one thing.  The cam bearing surface is damaged on the second head.

I was able to pick it up as cheaply as I did because of this problem.

The casting numbers are the same, and Mark's going to better suss out the reason for the differences. 

Once the reason is determined, we'll need to be cautious with our experiments on the second head to be certain we'll be able to repeat/apply any shaping and sizing information to the original casting.

British castings . . . the more things change . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 21, 2016, 08:15:27 AM
Chris,

THANK YOU!!


For giving up most of your Saturday to help out my son.  I'm sure he appreciates it.

As do I and Mrs. Fordboy.

Thanks for a great gesture of friendship.

 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 21, 2016, 11:08:10 AM
I just drove the truck and ate the patty melt.  :wink:

You and Junior are always welcome.

 

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 22, 2016, 06:47:10 AM
midget,

I got a flow test strategy mapped out in my head, along with the other voices . . . . . . . . .

Give me a call on my cell phone after 8am . . . . . . .   I'll try to move your voice to the front of the line . . . . . .

 :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2016, 09:34:29 AM
midget,

I got a flow test strategy mapped out in my head, along with the other voices . . . . . . . . .

Give me a call on my cell phone after 8am . . . . . . .   I'll try to move your voice to the front of the line . . . . . .

 :cheers:
Thinkyboy

As long as one of those voices isn't Jay Cutler - I certainly wouldn't want to be dealing with a bi-polar Bear . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on February 22, 2016, 07:22:05 PM
So, taking all this planning into account, the lower flowing head gives you an opportunity to -maybe- adjust the flow ratios/percentages more to your liking.

I see your idea, Jack.  Yes, it could be that the anomalies inherent in the second head might play to our advantage, were it not for one thing.  The cam bearing surface is damaged on the second head.

I was able to pick it up as cheaply as I did because of this problem.

The casting numbers are the same, and Mark's going to better suss out the reason for the differences. 

Once the reason is determined, we'll need to be cautious with our experiments on the second head to be certain we'll be able to repeat/apply any shaping and sizing information to the original casting.

British castings . . . the more things change . . .
Got it. How badly damaged are the cam bores? some folks may still have the tooling to rebore. I had to do that with my head after investing a bunch in it and finding the bores were significantly out of round and small to boot. What is the bore diameter? There are some cutters available that might do it. Not remembering the source right now but if you have the diameter, I'll dig some if you are interested.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 22, 2016, 10:29:28 PM
So, taking all this planning into account, the lower flowing head gives you an opportunity to -maybe- adjust the flow ratios/percentages more to your liking.

I see your idea, Jack.  Yes, it could be that the anomalies inherent in the second head might play to our advantage, were it not for one thing.  The cam bearing surface is damaged on the second head.

I was able to pick it up as cheaply as I did because of this problem.

The casting numbers are the same, and Mark's going to better suss out the reason for the differences. 

Once the reason is determined, we'll need to be cautious with our experiments on the second head to be certain we'll be able to repeat/apply any shaping and sizing information to the original casting.

British castings . . . the more things change . . .
Got it. How badly damaged are the cam bores? some folks may still have the tooling to rebore. I had to do that with my head after investing a bunch in it and finding the bores were significantly out of round and small to boot. What is the bore diameter? There are some cutters available that might do it. Not remembering the source right now but if you have the diameter, I'll dig some if you are interested.

The cam bores are not THAT bad.   A proper size and length Sunnen honing mandrel (~25mm - 28mm ?) would fix it up.   BUT, the cam "ladder" would need to be cut .005"/.010" prior to honing.   Not too difficult, but the "average" engine shop would NOT be able to do it.   Alternatively, for a shop with an older Tobin-Arp cam boring machine, after the aforementioned "ladder" surfacing, the boring back to size would be a piece of cake.    The only shop that I know that has a Tobin-Arp cam boring machine is Apex Automotive in Bensenville, IL.   And theirs has been out of service for years because of a broken part that is no longer available.

This is why dealerships junk modestly damaged heads, and just bolt on all new stuff . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2016, 10:32:53 PM
Jack, thank you.

Mark has already started some machining on the test head, so it's not likely we're be able to backtrack, but if we could, this is what we'd be facing -

Essentially what would need to occur would be mill the top of the head and the flat of the cam ladder, make a 24 1/2 mm align hone the length of the head through both sets of cam journals and corresponding cuts to reset the cam seals on both ends.  We'd need to take most of it out on the head side and a touch from the cam retaining ladder.  It's probably doable, but we're already in uncharted waters converting from hydraulic to solid followers and unknown cam base circles.  Yeah, we'd need to shim the valves either way, but sticking with these stock dimensions to begin with gives us a better chance of success.

We have a friend who keeps saying "it's complicated". 

I disagree.  Truth is, it's simple.

The problem is that we're the ones complicating it!   :wink:

Mark called today - some preliminary flow tests on the offer-up head are under way.  We'll see what the different valve shapes provide, but it's likely the shaping necessary to get this head where it needs to be for what we're looking to do is not too extensive.  I'm liking the 'less-is-more" idea, and seeing as this head is used in much larger applications with success, scaling it back probably means simply getting the flow angles right, cautiously adjusting the cross sections to meet the flow demands and then choosing a cam profile. 

There is an issue with the valve seat where it meets with the casting in the bowl area - this is on both heads.  There's a bit of a lip, but simply smoothing it out creates an ugly angle of flow.

I'm certain Mark will chime in when he's done with his taxes - poor bastard.

He's heading back to flow world on Thursday. 

EDIT -

Oh, well, it seems he DID chime in.

Makes sense - much more fun than dealing with Uncle Sam.   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 22, 2016, 10:37:54 PM
midget,

Did some of the flow testing this AM and got some decent results with simple modifications.    I'll post them up once I have them downloaded from the portable cauldron.    Spent the afternoon cutting the valve seats for the oversize REC valves.    Without motorcycle size cutting tools, that became a major project.    Got the head cleaned up and re-assembled, but ran out of time to test.    Will continue on Thursday.

Just to whet your appetite, Intake now 151 cfm;  Exhaust now 120 cfm; both on head #2 with STOCK size valves.

 :cheers:
Flowtestboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 22, 2016, 10:40:33 PM
Less IS more!
Title: Re: Milwaukee Midget
Post by: gkabbt on February 22, 2016, 10:49:07 PM

Less IS more!

Depends on what is being discussed!!!!!

Sorry.....couldn't help myself.  :-D  :-D  :-D

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2016, 07:46:19 AM

We have a friend who keeps saying "it's complicated".  

I disagree.  Truth is, it's simple.

The problem is that we're the ones complicating it!   :wink:


Well, I admit that you can:  "Just bang 'em together and get 'em out the door."

In fact, I know several engine professionals who do just that.   Some of their clients are happy, some are not.    They respond by saying:  "You can't please all of the people all of the time."

There are, however, alternate choices, depending on the results you want, and how much of a "deep thinker" you might want to be.

As I have mentioned a time or two previously:    "It's complicated."   "Both ways work."   "More or less."   "Eventually."    Decide for yourself whether I put those comments in this order for a specific reason . . . . . . . . . .

"Ya pays yo money, and ya makes yo choice". . . . . . . . .

 :dhorse: :dhorse: :dhorse:
Nolongeraboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2016, 07:48:45 AM
Less IS more!

Ahhh . . . . . . . .

NOT in porn . . . . . . . .

Just sayin'

 :dhorse:

 :cheers:
M
Title: Re: Milwaukee Midget
Post by: RidgeRunner on February 23, 2016, 08:03:52 AM
     FWIW.  At Speedweek in '71 I listened in on an oldtimer offering his thoughts on air and fuel flow for max performance to those of us waiting in line.  Concluding he repeated emphatically "NEVER SACRIFICE FLOW VELOCITY FOR FLOW VOLUME!"  Being of the age to know it all I had serious doubts as to the validity of his information and logic until the rider he was with proceeded to rip off a 150+ run on a 500 Kawi Mach 111 in a drag style frame with no streamlining.  A run I thought was VERY stout for the bike at the time.  A lesson quickly learned and never forgotten.

           Ed
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2016, 09:48:14 AM

Well, I admit that you can:  "Just bang 'em together and get 'em out the door."

In fact, I know several engine professionals who do just that.   Some of their clients are happy, some are not.    They respond by saying:  "You can't please all of the people all of the time."

There are, however, alternate choices, depending on the results you want, and how much of a "deep thinker" you might want to be.

As I have mentioned a time or two previously:    "It's complicated."   "Both ways work."   "More or less."   "Eventually."    Decide for yourself whether I put those comments in this order for a specific reason . . . . . . . . . .

"Ya pays yo money, and ya makes yo choice". . . . . . . . .

 :dhorse: :dhorse: :dhorse:
Nolongeraboy

A destroked Rover K?  Most people would have tried to run H/GT. 

I don't think there's ever been a question that I'm in full support complicated!  :cheers:

Title: Re: Milwaukee Midget
Post by: jacksoni on February 23, 2016, 10:42:26 AM
Chris ( and Mark)- part of my suggestions come from not being familiar with the cam architecture on the K head. I ran into the "disposable head" problem when trying to get mine fixed. Repairs doable (have you considered if bearing inserts of appropriate size might be available? - another can of worms. Finding a good head better/cheaper than fixing the damaged one which is appropriately being used for experimentation to see what is best for the good one. But unless you can find why the spare flow numbers are way off the good head, how will you know if changes will transfer without screwing something up?) but not reasonable.  Onwards and upwards. Looking forward to flow results with the different valves.

 I think the statement to never give up velocity for flow volume (though some would likely debate) shows an understanding above what is commonly believed. Both are important but......."It's complicated"  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2016, 07:31:05 AM
    FWIW.  At Speedweek in '71 I listened in on an oldtimer offering his thoughts on air and fuel flow for max performance to those of us waiting in line.  Concluding he repeated emphatically "NEVER SACRIFICE FLOW VELOCITY FOR FLOW VOLUME!"  Being of the age to know it all I had serious doubts as to the validity of his information and logic until the rider he was with proceeded to rip off a 150+ run on a 500 Kawi Mach 111 in a drag style frame with no streamlining.  A run I thought was VERY stout for the bike at the time.  A lesson quickly learned and never forgotten.

           Ed

Ed,

I agree, in a very generalized way.    Having seen many samples of engines with ports "too small" for the displacement/rpm, and the result is: ultra high flow velocity.

What I want to do is to have the ports sized to provide the flow required and also have a "good" velocity.

In very general terms, too small ports and the resultant ultra high velocity typically limits top end bhp.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2016, 05:51:41 PM
    FWIW.  At Speedweek in '71 I listened in on an oldtimer offering his thoughts on air and fuel flow for max performance to those of us waiting in line.  Concluding he repeated emphatically "NEVER SACRIFICE FLOW VELOCITY FOR FLOW VOLUME!"  Being of the age to know it all I had serious doubts as to the validity of his information and logic until the rider he was with proceeded to rip off a 150+ run on a 500 Kawi Mach 111 in a drag style frame with no streamlining.  A run I thought was VERY stout for the bike at the time.  A lesson quickly learned and never forgotten.

           Ed

Ed,

I agree, in a very generalized way.    Having seen many samples of engines with ports "too small" for the displacement/rpm, and the result is: ultra high flow velocity.

What I want to do is to have the ports sized to provide the flow required and also have a "good" velocity.

In very general terms, too small ports and the resultant ultra high velocity typically limits top end bhp.

 :cheers:
Fordboy

OK, here is an example from today:

302 SBC for F/5000 road racing,  4x 48IDA Webers (42mm chokes), headers, etc . . . . .  using 190cfm Brodix straight plug heads, modest cam, low compression . . . . . .

403 bhp peak, @ 6400 rpm  falling to 340 bhp @ 7000 rpm.

Obviously the modest cam and the low compression ratio don't help.   But this engine needs 220 cfm to 240 cfm intake flow to produce 480/500 bhp at ~ 7500/8000 rpm.

A decent 45 DCOE with a 40/41mm choke will flow ~269cfm, per barrel.   Doesn't make much sense to bolt those carbs onto an inlet port that flows 190cfm.    :dhorse:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: RidgeRunner on February 24, 2016, 09:46:58 PM
Fordboy, Jack,

     I agree, too much of less can be just as unproductive as too much of more.  It's all how well various combinations of systems work together in various applications and it can get VERY complicated.  I was just trying to mitigate the commonly held "more is ALWAYS better" approach in things mechanical.  I wasn't engineered to be able to make valid conclusions in other worlds....... :-D

     The referenced discussion was concerning N/A gasoline powered motorcycles in general and in particular the differences between traditional round slide carbs and the flat slide carbs that were starting to be more commonly used at that time.  The actual mixing of gas and air as well as how well and long they stayed mixed with resulting power gains or losses was discussed.  IIRC he was basing some of his thoughts on things he had learned while working for a company that manufactured "pumper" or diaphragm carbs for small gas engines.

      Using blowers, turbos, different types of fuel injection systems, or fuels other than straight gasoline will all add, modify, or subtract factors in the big equation.  As a quick side note I'm expecting direct injection to simplify things a bit after the initial learning curve and parts become more available.  While relatively new to common gas powered use it has been used successfully in the diesel world since at least the '30's.

    Biggest lesson I learned that day many years ago was to always keep my eyes, ears, and mind open to learn at any time regardless any false doubts from first impressions.  Hope I never lose that ability and can keep on learning.   

    Looking forward to more threads on the build diaries and info dumps from both of you and the others.   :cheers:

                       Ed

     
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2016, 04:22:42 AM

    Biggest lesson I learned that day many years ago was to always keep my eyes, ears, and mind open to learn at any time regardless any false doubts from first impressions.  Hope I never lose that ability and can keep on learning.   

                       Ed
     

And that friends, is the best ability to cultivate.

Let's see,  "data" Vs "common knowledge" . . . . . . . . .   I think everybody can figure out where I stand on that issue.    Yes, data gathering is time, material, and monetarily expensive, that's why most people do not do it.   As shown by my example in reply #5614, even a well known left coast engine "guru" can make poor component selections that dismally affect engine output.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on February 25, 2016, 10:57:51 AM
Not that I know anything but I was surprised to see your "left coast engine guru" put a head that small on any kind of race engine. :cry: Where did he find them? Geeezzzzz

'Nuff said- now back to our regular programming (ie Rover K) :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2016, 01:35:44 PM
Going COMPLETELY off topic with this, other than the fact that by applying a combination of old and new technologies, a creative mind and talented machinist/electronics engineer can produce a remarkable piece of engineering . . .

https://www.youtube.com/watch?v=3gwZ2lHtG0Y

The craftsmanship is beyond reproach.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 25, 2016, 02:15:58 PM
Obviously the designers of the Turbo Entabulator also!!

Rex
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 25, 2016, 02:25:12 PM
Thanks, Chris.  It's not often that I'll watch an entire five-minute diversion, but that was cool.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2016, 07:01:25 PM

Going COMPLETELY off topic . . . .
 

Ahhhh . . . . .   isn't that what we do?

Just sayin' . . . . .

 :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2016, 07:16:56 PM
midget,

OK, had a pretty good day @ T & T and finished up the Rover flow testing/development on cylinder head #2.    Got some pretty good results with modest modifications, AND, the flow achieved slightly exceeds what is required to produce 135 bhp even estimating a 10% inlet tract flow loss and a 10% header flow loss.   I also achieved the flow balance % I was looking for, hopefully simplifying the cam selection.

Full data dump soon, say over the weekend.   Just to whet your appetite, a .026" increase in exhaust throat diameter + port/seat matching by hand, nets ~ 13 cfm!!

Just for yuks, I think I'll "waste some time" modeling bhp vs flow for the A in its' final form.    And then compare that to the proposed K specification.   :-o

"I love it when a plan comes together."

 :cheers:
HannibalSmithboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2016, 07:25:35 AM
Going COMPLETELY off topic with this, other than the fact that by applying a combination of old and new technologies, a creative mind and talented machinist/electronics engineer can produce a remarkable piece of engineering . . .

https://www.youtube.com/watch?v=3gwZ2lHtG0Y

The craftsmanship is beyond reproach.

And Mrs. Fordboy thinks I'm weird . . . . . .


I may have to give up fly tying and fishing to concentrate on a small precision lathe and milling machine.

If these sorts of "gear geeks" had been around "back in the day", I would still be playing bass . . . . . . . .  or maybe be dead . . . . . . . .   

The craftsmanship is absolutely "stunning".

Do you think we can get him to port the head for the K?     Just askin' . . . . .

 :cheers:
MissmyEB2DCboy

(BTW, the Gibson EB2DC was WAY ahead of its' time.)
Title: Re: Milwaukee Midget
Post by: Podunk on February 26, 2016, 07:51:36 PM
I saw Rottler cnc mills at PRI and Chicago Tool Show that had right angle heads that could line bore main bearing bores. Is there enough room in this cylinder head to do the camshaft bores? Are camshafts going to be one offs? If so bearing diameters could be made to suit.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2016, 08:43:26 PM
Hey, Terry -

After Mark gets done with the modeling, we're going to be looking at cam combinations that are available, and only if there's nothing workable will we be considering a custom grind.

As to align honing/boring the cam bores, probably not wise.

This is the ladder that holds the cams in place.  Yet another light-weight casting, and there's not a lot of material to work with.  The overall thickness is .300 . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05371_zpstyvrwmub.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05371_zpstyvrwmub.jpg.html)

. . . but the flip side shows the casting - what - relieved (?) - another .063, leaving only .237 of material to work with on the top side.  As the design has the cam turning on the casting with no bearing, and as we're going to be using a heavier set of springs, the idea of taking material out of this area doesn't seem prudent.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05381_zpscjsrohk8.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05381_zpscjsrohk8.jpg.html)

Also, the new oil pump arrived.  I'm going to take the old one apart and see if I can't make an adjustable pressure regulator for it.
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05341_zpswcwjrgrr.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05341_zpswcwjrgrr.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05351_zpsbzrx3kb4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05351_zpsbzrx3kb4.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05361_zpsmg77j3wj.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05361_zpsmg77j3wj.jpg.html)


Hey, Podunk - I still owe you some money for shipping the plate.  Drop me an e-mail, I just got paid.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2016, 09:09:29 PM

 Are camshafts going to be one offs?       If so bearing diameters could be made to suit.


Cams are probably going to come from the extensive inventory of Brit OHC designs.    Piper seems to have concentrated on cams for K series DOHC engines.   Want to use a "high intensity" grind to maximize torque and keep the torque curve as flat as possible in the intended rpm range.

Even with a "custom" bearing journal diameter, stuff still has to fit in the limited "packaging space" available.

"Packaging is everything."
  Keith Duckworth

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2016, 09:17:11 PM
midget,

Spoke with Apex about their Tobin-Arp cam align bore machine.  Currently in service.   The cutter bar is 15/16ths diameter, so the minimum bore diameter they can repair is ~ 31/32nds, say .969"    They were not thrilled about the prospect of milling the cam ladder in prep for the align bore.   :roll:

I'll measure up the journal size on one of the cams, but I'm not optimisty about the size . . . . . .   :|

Back to beverage evaluation . . . . . .  before the Winter Lager turns . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2016, 09:30:19 PM

Also, the new oil pump arrived.  I'm going to take the old one apart and see if I can't make an adjustable pressure regulator for it.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05341_zpswcwjrgrr.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05341_zpswcwjrgrr.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05351_zpsbzrx3kb4.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05351_zpsbzrx3kb4.jpg.html)

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05361_zpsmg77j3wj.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05361_zpsmg77j3wj.jpg.html)



midget,

Looks like all that is needed is a threaded adjuster and a mating threaded plug to replace the existing stock plunger spring plug.   A bit of thread measurement, some rudimentary math, some material and an accurate lathe gets it done.     Piece of cake.

I have some threaded adjusters made up for a different application.   But they might work.   Machining up a special size, with say a metric thread, just to keep the engine's threads "unified", shouldn't be too much of a stretch.

HEEEY, maybe you should use a Whitworth thread.   You know, just to pay homage to the MG heritage . . . . . . .   :-D

I think I need another beverage . . . . . .

 :cheers:
Needametallatheboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 27, 2016, 06:51:44 AM
midget, Podunk, et all,

I measured up the cam journal Ø on the used cams that are @ the "ranch":  .963"/.964"  (24.46mm/24.48mm), so I am going to conclude that the mating bore Ø should be 24.5mm/24.52mm (.9645"/.9653").

Seems like it might be "just" possible on the Tobin-Arp, and likely a giant pain in the keister to actually accomplish.

Here's hoping that having to utilize the 2nd head is an unlikely possibility.

On a limited look at the damage to the head casting and the cams, it appears that a batch of "trash" was pumped through the engine's oiling system, damaging many load carrying surfaces.   It is unknown what the source of the trash might have been, let's just say this particular engine probably had a hard life.   And this is the bane of the K series engine: elegant and efficient design coupled with above average sensitivity to "lack of maintenance".   Unperformed maintenance, in this instance, is an engine killer.   Too bad that in the stock form it has to compete with all those un-named "rice grinders" that "Take a lickin" and "Keep on tickin".

I submit, for your approval, that the nickname for the new engine, engraved tag by SSS, should be:  TIMEX

 :cheers:
Stillfluentinmetricboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 27, 2016, 03:00:46 PM
Yes, and engine name - the name "Grenade" came out of a description of an A series engine that Peter Egan wrote about a number of years ago.  Hands down, the greatest living automotive columnist in America. 

"Kettle" seems to be the preferred nickname in Great Britain, due to the engine's notoriety to boil over.

We could confuse ALL of the MG folks and simply refer to it as "the Twin Cam" - let 'em think we're actually crazy enough to pull a 1600 cc B engine variant out of one of the most collectable MGs ever produced - That could alienate a lot of my purist friends. 

"Special K" is too easy and obvious.

I had thought "1KK", but that's one "K" too close to being in total opposition to my basic principals, morals and upbringing.

"MGK" is the monogram for "Machine Gun Kelly", and I'm not a fan of Rap.

I'm thinking "Carol", as in "Carol Kaye".  One of the most prolific bass players in pop music, a member of "The Wrecking Crew", worked with Glen Campbell, Phil Spector, Frank Zappa.

I don't think anybody's ever nicknamed an engine after her, but she's certainly powered a number of records.  :roll:





Title: Re: Milwaukee Midget
Post by: RichFox on February 27, 2016, 03:21:30 PM
When I was in High School I delivered photographs and picked up rolls of film for developing from drug stores. Usually in English Ford cars. But once the Anglia was being serviced and the boss had me take his twin cam MGA to make a quick delivery. i thought I was just the coolest thing around foe a few miles.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 27, 2016, 04:00:06 PM
I love my MGB, but the MGA is just beautiful.  I've got a friend here in the MG club who has been restoring a Twin Cam.  Actually, a buddy of Fordboy's is doing the engine build.  They have their challenges, and the engine had a poor reputation with respect to reliability, but when properly assembled and maintained, it's a sub-2 liter world beater.

It's the engine that MG used to set FIA records with Ken Miles, Phil Hill and Sterling Moss at Bonneville in the late 1950s.  About a half dozen still stand.
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 27, 2016, 05:43:42 PM
Midget... I kinda like K1K.... maybe the engine will have a little kick....
Title: Re: Milwaukee Midget
Post by: Podunk on February 27, 2016, 07:28:21 PM
How about hone cam bores to cleanup. Chrome camshaft bearing journals and grind to suit. Chrome is pretty slick too. :dhorse:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2016, 04:10:47 AM
I love my MGB, but the MGA is just beautiful.  I've got a friend here in the MG club who has been restoring a Twin Cam.  Actually, a buddy of Fordboy's is doing the engine build. They have their challenges, and the engine had a poor reputation with respect to reliability, but when properly assembled and maintained, it's a sub-2 liter world beater.

It's the engine that MG used to set FIA records with Ken Miles, Phil Hill and Sterling Moss at Bonneville in the late 1950s.  About a half dozen still stand.

Would that be the infamous DCB?

Or perchance does the owner have the sense to take it to Wild Bill @ Apex?

Just askin'.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2016, 09:18:04 AM
midget,

Saaay,   I was looking at how the cams fit into both heads, and there is about .080" (~ 2mm) of end play. (?)   I know that the cam ladder is dowelled to the head for precise location of the cam bearing bores.    Is the cam end play controlled more precisely by the thrust surfaces in the ladder?   If you have any cams in Beerhaven, take a quick look and measure the end play please.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: SPARKY on February 28, 2016, 09:19:22 AM
 I kinda like K1K.... maybe the engine will have a little kick....

How about  KaK       Kick  :dhorse: K
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2016, 09:50:57 AM

Yes, and engine name - the name "Grenade" came out of a description of an A series engine that Peter Egan wrote about a number of years ago.  Hands down, the greatest living automotive columnist in America. 


I'm thinking "Carol", as in "Carol Kaye".  One of the most prolific bass players in pop music, a member of "The Wrecking Crew", worked with Glen Campbell, Phil Spector, Frank Zappa.

I don't think anybody's ever nicknamed an engine after her, but she's certainly powered a number of records.  :roll:



Too bad she didn't play on the A-Team theme music!!

BUT, since she played the bass on 'Pet Sounds', the greatest album ever of "American Pop",  I'm in with the choice.

BTW, thanks for pickin' a "backup" musician . . . . . . . . .

 :cheers:
Formerlybassboy
Title: Re: Milwaukee Midget
Post by: tortoise on February 28, 2016, 01:05:33 PM
You'd better learn the chords:

Oh! Carol
 I am but a fool
 Darling, I love you
 Though you treat me cruel
 
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2016, 04:08:03 PM
You'd better learn the chords:

Oh! Carol
 I am but a fool
 Darling, I love you
 Though you treat me cruel
 

Neil Sedaka pining for Carol King.   She was dating Gerry Goffin @ that point, and later married Gerry.

Neil didn't get any respect!

 :cheers:
Formerlybassboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2016, 04:13:08 PM

 Though you treat me cruel
 

Why should the midget treat the K any better than he treated the "Grenade"?

 :?   :?    :?
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2016, 08:00:00 PM

Would that be the infamous DCB?


We have a winner.
Midget... I kinda like K1K.... maybe the engine will have a little kick....

We have TWO WINNERS! 

K1K it is - I'll get to work on the graphics.

You'd better learn the chords:

Oh! Carol
 I am but a fool
 Darling, I love you
 Though you treat me cruel
 
 

Hadn't thought of that one - Sedaka is one of the greats, but when I hear the song "Carol", I think Chuck Berry or Keith Richards -

https://www.youtube.com/watch?v=Wfj1O_fApvA

Keith openly admits he stole every lick Chuck ever wrote.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 29, 2016, 10:24:02 AM
midget,

What is the chance of a trial fit up of the head/barrel(s)/block/ladders/studs/etc, sometime soon?

I'm looking to check the clearance of the o/size valves to the edge of the bore size of the barrels.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 29, 2016, 06:20:45 PM
I'll do a partial assembly tonight and have it ready to check when the head arrives on Wednesday.

I'd like to avoid putting all of the liners in place, if I can help it.  Seeing as you've set up one chamber for the proposed valves, which cylinder(s) will we be checking?

I'll charge up the borescope.

Title: Re: Milwaukee Midget
Post by: Elmo Rodge on February 29, 2016, 06:32:10 PM
For a "boronoscopy?  :-o  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 29, 2016, 07:33:32 PM
 . . . . ahhh . . . . . . sure . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2016, 05:14:43 AM

I'll do a partial assembly tonight and have it ready to check when the head arrives on Wednesday.

I'd like to avoid putting all of the liners in place, if I can help it.  Seeing as you've set up one chamber for the proposed valves, which cylinder(s) will we be checking?

I'll charge up the borescope.


Just cylinder #1
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2016, 07:37:49 AM
midget,

What is the chance of a trial fit up of the head/barrel(s)/block/ladders/studs/etc, sometime soon?

I'm looking to check the clearance of the o/size valves to the edge of the bore size of the barrels.

 :cheers:
Fordboy

midget,

Here are a few photos I shot at T & T last week.    The bore of the flow bench slider is 76mm, the biggest I thought would ever be utilized.    Proposed bore of current design 75.5mm, so roughly .010" less radially.   At 75mm, the reduction would be ~ .020" radially.


Uncut stock seats
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20004.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20004.jpg.html)

Oversize valves fitted
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20003.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20003.jpg.html)

Close-up of fitted oversize valves
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20005.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20005.jpg.html)

It is probably OK because of the valve angle, but, it is close.   Given this bore size and valve centerline spacing, K1K is maxed out.

A shot of the head and valve opening rig, on the flow bench.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20001.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20001.jpg.html)

One more view from a different angle.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Phone%20Camera%20002.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Phone%20Camera%20002.jpg.html)

There is a bit of variation in the chamber to bore clearance from cylinder to cylinder.   It might be how I made the slider adaptor, or it might be some variation in the head casting(s).

That's the reason to check it.   If the bore appears to be centered more precisely on the block/barrel, I going to cross it off the list of things to be concerned about.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 01, 2016, 10:59:01 AM
I'll be by tomorrow AM with the block, etc.

Won't be working on it tonight, though.  Kate's birthday takes precedent.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2016, 11:41:41 AM
Well, of course!!

Even Dr.Phil advocates keepin' momma happy!

Our best wishes to Kate on what we understand is an eventful day . . . . .

 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Mr. & Mrs. Fordboy
Title: Re: Milwaukee Midget
Post by: tauruck on March 01, 2016, 11:42:47 AM
Happy Birthday Kate. :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2016, 11:47:26 AM
midget,

Dimensions of stock BMC 1275 wrist pin:

Inside Ø     ~.510"
Outside Ø     .8125"
Length       ~2.50"

And they are hard enough.    Seems like the perfect spacer for the new torque plate.   Might have to grind the ends flat and square . . . . . . . .

 :cheers:
Alternatematerialsourceboy

Ahhh, on second thought make that:

Repurposingboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 02, 2016, 06:50:13 PM
MM ventured out below the "cheddar curtain" today, taking a rare day off with the intention of checking out the clearance between the valve edges of the over size valves and the edge of the 75mm bore cylinder.

Things checked out OK, there is a bit of "casting misalignment", what you would expect from a cast part.  Checking was done on cylinders #1 and #4.   It is a tight squeeze, 5 pounds of parts in 3 pounds of space, similar to late model 4 valve bike engines.    Valve area is not as great as on a bike engine, but given the valve spacing and bore diameter limitations, the valve sizes being evaluated are "maxed out" for the combination.      MM shot some inspection cam video, perhaps he will post it up to the diary.

The larger diameter valves give the benefit of allowing some valve throat and valve pocket machining and matching, correcting some fairly serious misalignment in that area of the cylinder head.    The flow increases have been quite good for the amount of effort expended in these areas.

Some time was spent in the "Dungeon Laboratory" crunching some of the flow test data, and as soon as the test notes have been edited, I'll be posting a "Data Dump".    I'm working on a more comprehensive simulation in EA Pro, once that is done, an additional "dump" is planned.

There was a side trip to the shop of the Mini Maven to return some borrowed bits from the "Grenade".    Luncheon was at the local pub.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 02, 2016, 07:04:44 PM
"Luncheon was at the local pub."

Surprise, surprise!! :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 02, 2016, 07:52:21 PM
"Luncheon was at the local pub."

Surprise, surprise!! :-D :cheers:

Would you believe me if I said all I drank was coffee?

 :|

Well, it's a nice place, and they know how to keep secrets . . .

http://www.pub72.com/
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2016, 05:13:52 AM
"Luncheon was at the local pub."

Surprise, surprise!! :-D :cheers:

Would you believe me if I said all I drank was coffee?

 :|

Well, it's a nice place, and they know how to keep secrets . . .

http://www.pub72.com/


Absolutely true!!

I swear!!

(The thought occurs to me that some folks might interpret those two statements as NOT being connected . . . . .   :roll: )

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2016, 05:27:16 AM
"Luncheon was at the local pub."

Surprise, surprise!! :-D :cheers:

Would you believe me if I said all I drank was coffee?

 :|

Well, it's a nice place, and they know how to keep secrets . . .

http://www.pub72.com/


Well it IS a nice place.   And the food is good enough to NOT kill you . . . . . .

AND, besides, if you are ever in the megapolis that is downtown Gilmer IL, your choices are limited.   :-D

Including the chilled and fermented beverage list.    Which I can't comment on, 'cause all I ever drink there is Coca-Cola, "high test mit caffeine bitte."

BUT, you can get your "Pub Burger" rare.    An important consideration.    Although you can't possess an inherent fear of BSE . . . . . . .

 :cheers:  ?
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2016, 05:37:14 AM
"Luncheon was at the local pub."

Surprise, surprise!! :-D :cheers:

Jack,

Next time we all meet up, "local pub" will be the destination!!

One that serves prime Chicaga Italian Beef from da sout side.

 :cheers:
Al'sbeefisthebestboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2016, 05:45:38 AM
midget,

Received an email inquiry from Flatout gaskets asking about the status of that project.

Have you heard anymore from your favorite K engine designer?

What say you?    I'll forward your response.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 03, 2016, 06:57:11 AM
"Luncheon was at the local pub."

Surprise, surprise!! :-D :cheers:

Jack,

Next time we all meet up, "local pub" will be the destination!!

One that serves prime Chicaga Italian Beef from da sout side.

 :cheers:
Al'sbeefisthebestboy
Works for me!
Title: Re: Milwaukee Midget
Post by: krusty on March 03, 2016, 09:16:12 AM
Surprise, surprise!!  :-D :cheers: 

In my head this was read as Gomer Pyle.

I miss a good Chicago Italian Beef sandwich; it's one of the things, including Lou Malnati's deep dish pizza (now often called "Chicago style"), that spoiled me when in lived in the 'burbs'. My office was just up N. Lincoln Ave. from Lou's and right around the corner of Devon from Gerber Plumbing.  

Someday on the Salt, Mark, we'll catch up on the past 40 years or so.

vic
Title: Re: Milwaukee Midget
Post by: jacksoni on March 03, 2016, 10:22:20 AM
Surprise, surprise!!  :-D :cheers: 

In my head this was read as Gomer Pyle.


Exactly!!  :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 03, 2016, 12:35:30 PM
As long as we're in a "Golllll-eee" and "Shazaaam" mode -

Don't know if any of you subscribe to the Speed-Talk board, but they've got a pretty decent deal going on a suite of simulation software programs - if they can get 200 to commit, the buy-in is $100.00 bucks for Engine Pro, Quarter Pro, Density, Fourlink, Clutch Pro and Bonneville Pro.  If they get 250 preorders, they're throwing in Pipemax.

http://speedtalk.com/forum/viewtopic.php?f=31&t=45833




Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 04, 2016, 12:22:11 PM


I miss a good Chicago Italian Beef sandwich
vic

I'd like mine dipped, please. :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2016, 06:31:47 AM
midget,

Do you want to order the molding compound for molding the combustion chamber shape?

Since I have the heads, should I do it?

Looking to get a jump start on the piston dome shape.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2016, 06:34:48 AM


I miss a good Chicago Italian Beef sandwich
vic

I'd like mine dipped, please. :-D

The above phrases MUST NOT be used inside the Cook County Jail . . . . . . . .   :-o

Just sayin'

 :cheers:
Nonincarcerationboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2016, 08:46:53 AM
midget,

Sent reply email to Flatout, copied you in.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 12:02:07 AM
Rover Wellington* – a favorite of the Midlands working class - typically served braised in a glycol/petroleum gravy or prepared in - or AS - a pressure cooker.

Bake in a preheated 225 degree oven on middle rack for 70 minutes until internal temperature reaches 180 F.

Serve with Old Speckled Hen.

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05702_zpsgletj6hv.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05702_zpsgletj6hv.jpg.html)

Actually, I’m just checking for what kind of bore growth we’re seeing in the casting.  This is to determine the proper OD for the sleeves we’re looking to have made.  We’re done with the factory “slip-fit” arrangement.

Room temp 70 F   
   
                Longitude      Width
1            3.314         3.313
2            3.314         3.315
3            3.315         3.315
4            3.314         3.314

Heated to 180 F       Checked with a TruTemp #3519 instant read thermometer . . .

             Longitude      Width
1            3.322         3.320
2            3.320         3.321
3            3.320         3.321
4            3.321         3.320

Checked mid bore, but top-to-bottom never wavered more than .001

*not recommended for those with a low iron condition.


Title: Re: Milwaukee Midget
Post by: tauruck on March 08, 2016, 12:49:53 AM
I love it.
Just awesome Chris.
I thought I was the only one that used the oven. :-D :-D :-D
Years back when I was still learning the Carbon thing I had a mold
with Carbon, epoxy etc in the oven. Not the smartest move.

Yours is a cleaner job. :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 08, 2016, 01:32:19 AM
Nice work Chris.
Was the dial bore guage maintained at a controlled fixed temperature? :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2016, 05:54:50 AM
Rover Wellington* – a favorite of the Midlands working class - typically served braised in a glycol/petroleum gravy or prepared in - or AS - a pressure cooker.

Bake in a preheated 225 degree oven on middle rack for 70 minutes until internal temperature reaches 180 F.

Serve with Old Speckled Hen.

 (http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN05702_zpsgletj6hv.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN05702_zpsgletj6hv.jpg.html)

Actually, I’m just checking for what kind of bore growth we’re seeing in the casting.  This is to determine the proper OD for the sleeves we’re looking to have made.  We’re done with the factory “slip-fit” arrangement.

Room temp 70 F   
   
                Longitude      Width
1            3.314         3.313
2            3.314         3.315
3            3.315         3.315
4            3.314         3.314

Heated to 180 F       Checked with a TruTemp #3519 instant read thermometer . . .

             Longitude      Width
1            3.322         3.320
2            3.320         3.321
3            3.320         3.321
4            3.321         3.320

Checked mid bore, but top-to-bottom never wavered more than .001

*not recommended for those with a low iron condition.





WOW!!

That is ~ .006" growth on the Ø  !!!    Waaay more than I expected.     I think it is unlikely that the barrel expands that much.    I'll bet the barrel is trying to do the "Hula" at 8500 rpm.

Combined with the 1.5mm wide barrel seating area, it's no wonder the seal is marginal at 180 degrees F.

I'm thinking that some discussion with Darton is required about this.

BTW, nice work.

AND, although Old Speckled Hen is always a good selection, since the main course is so light, doesn't that require something lighter?   Say a lager, a pilsner or even a weiss?    Mebbe Alagash White or St. Bernardus Wit.      You know, sorta like white wine with fish . . . . .

Saaayy, what's the perfect brew to drink with brine shrimp as the main course?     A shrimp and suds pairing will be a necessary menu item for the next trip to the salt.   

Heeey Gogs, do you have a portable barbie?

 :cheers: :cheers: :cheers:
Epicurieandelightboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 07:58:21 AM
Nice work Chris.
Was the dial bore guage maintained at a controlled fixed temperature? :evil:

Yes, by using it to stir my Gin and Tonic on the rocks.   :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 10:26:56 AM
. . . AND, although Old Speckled Hen is always a good selection, since the main course is so light, doesn't that require something lighter?   

This block is starting to remind me of a Coors Light can.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 12:39:06 PM

Combined with the 1.5mm wide barrel seating area, it's no wonder the seal is marginal at 180 degrees F.

I'm thinking that some discussion with Darton is required about this.


Well, yes.  The engine's design premise - slip fit liners and full height compression of the girdle, block and head with long fasteners - combined with modern, minimalistic casting techniques - it's a thinker.

Just thinking out loud - they've come a long way since the Vega - perhaps Hypereutectic Aluminum liners?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 12:49:20 PM

That is ~ .006" growth on the Ø  !!!    Waaay more than I expected.     I think it is unlikely that the barrel expands that much.   


I think I have a new experiment to conduct this evening!  :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 08, 2016, 01:12:32 PM
This chart may prove handy and save you a few burned fingers. You'll notice the coefficient of expansion of aluminum is almost twice that of steel.

http://www.engineeringtoolbox.com/linear-expansion-coefficients-d_95.html

Pete
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on March 08, 2016, 02:47:13 PM
Doing a little "pie are square, three bags full" I can come up with a diametrical increase of .0045 inches but you are seeing .008 inches which must mean that the deck and block expansion is also affecting the bore expansion. Looking at a cast iron sleeve, which would not be affected by the block expansion, I get a OD increase of approx .0024 inches so you have  a .005-.006 clearance. You may be right in thinking about an aluminum sleeve with a hard surface coating on the bore. Do they make such a thing?
Rex
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 08, 2016, 04:17:40 PM
Chris,
I did some calcs similar to Rex’s using tabulated values for thermal expansion and got about the same results as he did.  Comparing your measurements, your effective coefficient of thermal expansion would be about 50% greater than anything I can find listed for aluminum/alloys.  Seems suspicious. 
If you re-run the experiment, you might try measuring across a longer baseline in addition to each bore--like from #1bore wall to #4.  Do you have a long vernier or maybe tie a dial gauge to a square?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 05:27:16 PM
Hi, IO -

Help me review what I did - as to the tools I have available, I've got an inside mic, a bore gauge, T bore gauges, 1,2,3 and 4" OD mics, two dial indicators and a pair of calipers, one a dial, the other, digital readout.

I tried to ball park numbers with the calipers to no avail due to clearances in the block.  The T-bore gauge I used to confirm the inside mic dimensions cold - checking the two tools against each other.  I did this because I haven't used in ID mic very regularly, and I wanted to feel comfortable with the results I was getting.  I used the first cylinder bore as a baseline reference, and set the dial bore indicator to zero.  From there, the additional numbers were generated by reading the dial bore and adding to the reference number.

When the block got hot, the dial indicator was used to determine the bore changes, the readings were added to the reference number, and that it was how those numbers were generated.

I've got extensions for my ID mic, and I think I COULD determine overall growth of the block both lengthwise and widthwise.

I'm hoping an interference fit with a heated block and cold liners is possible.

Let me see what I get with the liner tonight.  I'm thinking if we can get to a .005 interference fit cold, even hot, it should still be tight enough with clamping pressure, O-rings, and a more stable step cut.

Definitely more stable than the stock configuration.

My concern at that point is cracking the block . . .
 

Title: Re: Milwaukee Midget
Post by: salt27 on March 08, 2016, 07:48:46 PM
You may be right in thinking about an aluminum sleeve with a hard surface coating on the bore. Do they make such a thing?
Rex

Nikasil
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 08, 2016, 08:03:13 PM
Chris,
Upon looking up what a TruTemp 3519 is, I think the root of the problem is that it gave you a lower reading than what the actual temperature was.  That kind of instrument, I believe, is intended to be rather immersed in the measured object, with considerable contact along the stem.  Given a hard-surfaced object like the K block, just touching it at one point is likely not enough to give a proper reading.

I think your oven’s temperature reading (225 F) was probably closer to the actual temp of the block after 70 minutes exposure.  If one does the expansion calculation using that number, a differential of 155 F, with a nominal thermal expansion coefficient, I got 0.0059”.  Very close to what you measured originally.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 08:17:44 PM
Indeed, it is a cooking thermometer.  I placed it in one of the bolt holes on the side of the block and left it in contact for about a minute until the thermometer stopped climbing.  It's accuracy is likely suspect.

I just conducted the experiment on two of the liners.  At 70 F, I saw 3.310 OD on each - after pulling them out of the oven at 180 for 45 minutes, and having no better method of checking the temp, the growth went to 3.312, which is in line with Rex's estimate.

Now that Kate is home, and when she finishes making dinner, I'll reheat the block to 180 according to the oven, and recheck the block.

Yes - methodology is key to accuracy . . . Back to the laboratory . . . Thanks for checking my work.  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on March 08, 2016, 08:19:07 PM
Chris;

Any chance of borrowing a thermocouple for that measurement?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 08:25:40 PM
Chris;

Any chance of borrowing a thermocouple for that measurement?

Regards, Neil  Tucson, AZ

Not before bed time.  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 09:10:21 PM
You may be right in thinking about an aluminum sleeve with a hard surface coating on the bore. Do they make such a thing?
Rex

Nikasil

Okay, gears turning again -

Rex, IO, Don -

If it could be coated with Nikasil, could 6061-T6 be utilized for a cylinder?  :roll:

http://www.speedymetals.com/pc-4441-8370-3-sch-40-pipe-6061-t6-aluminum-extruded.aspx

https://www.youtube.com/watch?v=Rn53m2-TNSo

Just thinking out loud . . .


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2016, 10:47:58 PM
Okay - using the same temperature setting as for the liners - maintain a constant as close as one can with a Fridgidaire oven -

Heated to an indicated 180 F -     

             Longitude      Width
1            3.320         3.318
2            3.319         3.319
3            3.319         3.318
4            3.319         3.318

Previous room temp 70 F   
   
                Longitude      Width
1            3.314         3.313
2            3.314         3.315
3            3.315         3.315
4            3.314         3.314

Today's lesson - GIGO.

The trick is recognizing garbage and not letting the compost heap get too hot.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 09, 2016, 01:24:31 AM
Perhaps: the concern about losing the tight block-to-sleeve fit with elevated temperature is somewhat offset by the fact that the heat generator (combustion and friction) is within the sleeve, and the sleeve may run significantly hotter than the block? I'm just pondering the fact that coolant temperature would typically be around 180, while temperatures in the cylinders would be much more than that.

My blown hemi has steel sleeves pressed into an aluminum block (only ~.002" interference fit) and I'm not aware of any block-to-sleeve movement problem, throughout a dozen seasons of competition (making approximately 900 HP). It does, however, use flanged sleeves, with the flanges sitting in counterbores in the decks- the O-ring grooves are in the flanges, so head torqueing clamps the sleeves in place- at least at their tops.
Title: Re: Milwaukee Midget
Post by: salt27 on March 09, 2016, 08:24:59 AM
Chris, As far as Nikasil is concerned all I know is that I have been punishing my 11,500 rpm sand bike motor for over 10 years on the same bore.

The pistons are the consumable.

Gus cracked his cylinder and when I tried to cut it open for inspection the Nikasil wiped all the teeth off of my band saw, that stuff is hard.

I have no idea how it would work in your application but it works well for our bikes.

   Don
Title: Re: Milwaukee Midget
Post by: tauruck on March 09, 2016, 09:45:00 AM
Broken rings do the Nicasil in from our experience with 2 strokes.
Expensive to redo. Guys found it easier to just buy new barrels.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 09, 2016, 09:47:11 AM
Perhaps: the concern about losing the tight block-to-sleeve fit with elevated temperature is somewhat offset by the fact that the heat generator (combustion and friction) is within the sleeve, and the sleeve may run significantly hotter than the block? I'm just pondering the fact that coolant temperature would typically be around 180, while temperatures in the cylinders would be much more than that.

My blown hemi has steel sleeves pressed into an aluminum block (only ~.002" interference fit) and I'm not aware of any block-to-sleeve movement problem, throughout a dozen seasons of competition (making approximately 900 HP). It does, however, use flanged sleeves, with the flanges sitting in counterbores in the decks- the O-ring grooves are in the flanges, so head torqueing clamps the sleeves in place- at least at their tops.

Good points - the top of the liner will be hotter than the bottom, but the iron will tend to transfer a lot of that heat toward the rest of the cylinder below, where it inserts into the block.  Undoubtedly less heat than your Hemi, and with the short stroke we're running, more of that heat will be concentrated in the top of the liner where the outside will be in direct contact with coolant, but yes, the bottom of the liner should see more potential for heat expansion than the block bores themselves.

We're looking to use a quasi-flanged sleeve to fit between the bosses at the top of the block to help stabilize that end of it.


Gus cracked his cylinder and when I tried to cut it open for inspection the Nikasil wiped all the teeth off of my band saw, that stuff is hard.



Been reading up on that stuff - only way through it is grinding.  Also read about the Jaguar fiasco using it for coating the liners of their early 90s V8s.  (Have you ever noticed the inordinate number of times the words "Jaguar" and "fiasco" appear in the same sentence?)  Seems the downside is that it's susceptible to sulphur.  I need to check ERC's components in their fuels.

Seems that with air cooled motorcycles and racing Porsches, where the heat gets really high, the issue doesn't exist.  In a water cooled engine, they don't get hot enough to burn away the sulphur, you get sulphuric acid and scored bores.  If the fuel is decent, shouldn't be a problem, and I'm certainly not going to extend a 3 year/36,000 mile warranty to the next owner . . .

I just need it to hold together long enough to bump the record.

Millennium Technologies, the folks in the video, are in Plymouth, Wisconsin.

I'm always looking for a reason to play hookie.
Title: Re: Milwaukee Midget
Post by: Hoody on March 09, 2016, 11:34:00 AM
Broken rings do the Nicasil in from our experience with 2 strokes.
Expensive to redo. Guys found it easier to just buy new barrels.

Iirc there was a certain type of petrol sold in the UK in the 90's that also caused Nikasil to flake off as well? (High sulphur content?) so this may be something to look into if you are considering using this?
Title: Re: Milwaukee Midget
Post by: salt27 on March 09, 2016, 05:14:25 PM
Our engines are water cooled 4-strokes.

We run non-ethanol pump premium and have not encountered any Nikasil flaking or other issues.
Title: Re: Milwaukee Midget
Post by: Freud on March 09, 2016, 10:20:52 PM
Driving my 356 Porsche to school in 1958 the Nikasil came off the cyls.

New barrels fixed it. Of course the trip was 3 miles each way. That
 
hardly got the barrels warm. Oh ya.........seasonally the winters would

drop to 10F-15F.  Nothing made these conditions ideal.

FREUD
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2016, 12:14:50 AM
Driving my 356 Porsche to school in 1958 the Nikasil came off the cyls.


I think I was born to late - I can't top that.

The closest I can come is loosing a fan belt on my MGB and buying a pair of pantyhose at the Seven-Eleven, tying them around the pulleys, then limping home to North Prairie from Milwaukee after bar time . . .

Lucas Murphy and I go back a long time.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 10, 2016, 02:47:57 AM
... Driving my 356 Porsche to school in 1958 the Nikasil came off the cyls...
Wiki says: "Nikasil was introduced by Mahle in 1967".  :?

Incidentally: Moto Guzzi motorcycles with Nigusil (Guzzi's tradename for "Nikasil by Guzzi") have collectively gone millions of miles since 1979. My '82 Guzzi runs great with close to 30,000 miles.
Title: Re: Milwaukee Midget
Post by: aussievetteracer on March 10, 2016, 03:55:01 AM
(Before I was married) I was driving home from a country dance here in Qld., OZ, with my then girlfriend when the fanbelt in my Cooper S died. I asked her "Are you wearing pantyhose?" Answer "yes"  I then said "Well you won't be in a minute- I'm afraid I need them" She fortunately thought it was a huge joke and happily volunteered them to the cause.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 10, 2016, 07:34:43 AM
Great line, Denis.  I'll try to remember it for the future. :evil:
Title: Re: Milwaukee Midget
Post by: Ron Gibson on March 10, 2016, 08:35:51 AM
Part of the way doesn't always mean completion. :-D :-D

Ron
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 10, 2016, 08:47:39 AM
(Before I was married) I was driving home from a country dance here in Qld., OZ, with my then girlfriend when the fanbelt in my Cooper S died. I asked her "Are you wearing pantyhose?" Answer "yes"  I then said "Well you won't be in a minute- I'm afraid I need them" She fortunately thought it was a huge joke and happily volunteered them to the cause.

Why didn't I think of that to get a girl's pantyhose off when I was 17....
where did I put that damn time machine....  :cheers:
Title: Re: Milwaukee Midget
Post by: tauruck on March 10, 2016, 09:08:58 AM
When we were that age girls wore stockings> :-D
Title: Re: Milwaukee Midget
Post by: Old Scrambler on March 10, 2016, 02:49:52 PM
........Millennium Technologies, the folks in the video, are in Plymouth, Wisconsin.......

MM..........They know their stuff..............ask for a tour.  My motor builder, Dave Murre.........Murre Salvage............has a shop account with them. If your in Plymouth...........be sure to stop at the brew-pub on Mill Street (downtown) and have a sample.......or three :cheers:  If its convenient, I could meet you at M-Tech .....or at the brewery :wink:

BTW.........I was thinking the active water-jacket on your block should curtail a great deal of your measured expansion.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 10, 2016, 03:03:31 PM
Stainless, when you  (and I) were worrying about getting the girls out of their clothes -- pantyhose hadn't been invented.  Girls (at least where I grew up) wore fancy-striped or -patterned denim stockings -- and you weren't all that interested in what they were hiding, anyway - if you were smart. :cheers:

happy Birthday next week.  Wait 'til you hear about the gift I think I'm getting!! Whoo-hoooo!!
Title: Re: Milwaukee Midget
Post by: bones on March 11, 2016, 03:51:30 AM
Millennium Technologies are probably the most common used cylinder platers in the US and have an extremely good name.

Every modern sports bike has nikasil or some other plating on the cylinder bores -- it is tough. Those 500hp Hayabusas use stock cylinders

Yamaha used to use hard chrome from the 70's in their 2 stroke production road racers-- the Porche was probably hard chrome.

Some of the Vincent guys are now using an aluminium sleve which is Nikasil plated instead of a cast iron sleve and shrunk into the cylinder

I don't think you would have any trouble with the plating, but will the sleve keep it's proper shape?

            cheers    Bones
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2016, 07:35:27 AM
midget,

Molding compound arrived today.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2016, 07:52:48 AM
midget,

This is the basic process for many Japanese and European engine blocks.   This is a short video, but there are several longer ones that pop up, showing the complete process of boring "away" the original surface, and replacing the bores with a sleeve set to increase displacement/whatever.

https://www.youtube.com/watch?v=RrsUWh0Hs8c

Some use Darton (iron) sleeves, some use alloy sleeves with a Nikasil surface.

I think that both methods can be engineered to work properly.    I also think that you should gather some information about the cost of the 2 different sleeve types.   That might make the decision for you.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: ggl205 on March 11, 2016, 09:26:41 AM
Broken rings do the Nicasil in from our experience with 2 strokes.
Expensive to redo. Guys found it easier to just buy new barrels.

Iirc there was a certain type of petrol sold in the UK in the 90's that also caused Nikasil to flake off as well? (High sulphur content?) so this may be something to look into if you are considering using this?

I think we may be mixing technologies here. Early Porches air cooled cylinders (both four and six cylinder high performance engines) used an aluminum barrel coated with Nikasil. It was a durable, long lasting coating that could be reused if no damage was present. High Sulphur fuel did not affect Nikasil but was hell on Alusil. Alusil is a high silica concentration aluminum alloy with other hard particles forming in the alloying process. The Porsche 928 V8 used this alloy for blocks and later used it in liners for water cooled flat six engines. Mercedes and BMW also used Alusil but in different ways. Mercury Marine used their version of Alusil called Merkasil for their low cost outboard engines. Mercury tried to prepare Merkasil by boring and brushing only and this did not work well at all. All versions of Alusil need to be prepared correctly or failures will result. Alusil is parent metal so you are not dealing with a coating here.

I almost forgot the Chevy Vega block. This was a bold venture into high tech hypereutectic aluminum alloy. It used roughly 18-20% silica and other hard particles forming during the diecast and cooling phase, not so dissimilar to how Mercedes Benz cast their version of Alusil. The Vega engine suffered many failures but not because of the Alusil. Rebuilders did not know how to prepare this alloy (Sunnen eventually had a workable yet messy solution) and had trouble because they employed cast iron methods to this alloy including using quick seater cast iron ring packs. To fix this, rebuilders pressed in cast iron liners and pretty much solved the problem. But I have seen Porsche 928 V8 blocks with over 150,000 miles and there was hardly any wear in the thrust side of the cylinders at TDC.

Earlier technologies Porsche used for their aluminum engine cylinders was a simple cast iron coating. This coating had a tendency to wear fast or come off the cylinder bore. These problems gave way to Nikasil.

The Jaguar issue with Nikasil was more of a masking and clean prep problem. The coating was applied just after boring and if memory serves me correctly, on the same machine that did the boring. Good idea but not in practice. BTW, Nikasil can be applied to almost any ferrous and non-ferrous metal. I was looking at it for cast iron cylinders years ago. The problem is getting it off if needed.

John  
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 12, 2016, 02:44:07 AM
Thanks for that, John.  Seems that coatings ALWAYS work in race engines, but the minute you try applying the process to mass production, corners get cut and the next thing you know, the "Inbox" at accounting is full of warranty claims, and all those beans they thought they could save get ground up with the coffee the engineers are drinking at 2:00 AM trying to figure out how to hold on to their jobs long enough to keep their pension.

I downloaded Sketchup this week - a little wonky, but it lets you turn your work into jpegs, so here's a preliminary iteration of the proposed cylinder liner - material yet to be determined.

It is sans flange flats -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/Preliminary%20Cylinder%20Liner_zpsgmu0rznj.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/Preliminary%20Cylinder%20Liner_zpsgmu0rznj.jpg.html)
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 12, 2016, 11:52:13 AM
OK, now, again, I’m a bit confused--but good to see the advancement to diagrammatic presentation..

The 5mm rib at the top was unexpected.  From the description in reply #5433, it sounded like the plan was to extend that large OD down to the level of the original shoulder, having re-faced the block shoulder to the larger diameter, creating a wider seat for the larger OD liner to sit on.  Otherwise, what is the point of the larger OD, just interface with the bolt bosses?   
Perhaps a cross-section drawing of the block/liner (and head and gasket?) interfaces would be useful for discussion.  I was going to do that for myself in order to sort out the load paths and dimensional stack-ups but haven’t gotten around to it. 
Also, it appears that there is some sort of seal at that shoulder to separate the coolant from the lubricant.  Is that so, and how about some elaboration on that issue?  As if you don’t have anything else to do!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 12, 2016, 02:03:22 PM
IO, to your points -

Yes, it's my thought that anything we can do to better stiffen up the block/liner combination would be in our best interest, thus the 5 mm rib at the top.  It will require flats, as we're 88mm on center with the bores.

Granted, we have considerable surface mating on the bottom of the liner - 79 mm deep into the crankcase - but if there is any shimmy of the head where it mates to the block and the top of the liners, having the block and liners tied together at both the top and the bottom would minimize the possibility of the block, the liner and the head creating sheer in 3 directions, and help limit it to only 2.

Additionally, there's not a lot of meat between the bores in the block, so any interference fit is going to have to be achieved cautiously.  The casting is ~4mm between the bores, so diameter "C" may need to be adjusted down to be no larger than necessary to achieve an interference fit in a clean-up of the block bore.

As to sealing the liner so oil and water do not mix, it's likely some sort of epoxy will be necessary - but if we're able to use aluminum liners, we minimize the different rates of expansion, and as deep as the bore goes into the block, maybe an interference fit might be sufficient?  I'm not sure.

As if you don’t have anything else to do!


Let me get a better handle on this program before I start delving into cross sectional diagrams and exploded views.  It took me 3 hours to get the cylinder right!

I DO have a lot of things to do - but I'd rather do this!  :wink:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 12, 2016, 03:03:37 PM
One other thing, I.O. -  By making section "B" 87 mm, we can still circulate some coolant around the entire top half of the liner.  As thick as it is, I'm thinking of cooling grooves through this section as well.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 13, 2016, 01:53:20 PM
Thanks for that, John.  Seems that coatings ALWAYS work in race engines, but the minute you try applying the process to mass production, corners get cut and the next thing you know, the "Inbox" at accounting is full of warranty claims, and all those beans they thought they could save get ground up with the coffee the engineers are drinking at 2:00 AM trying to figure out how to hold on to their jobs long enough to keep their pension.

I downloaded Sketchup this week - a little wonky, but it lets you turn your work into jpegs, so here's a preliminary iteration of the proposed cylinder liner - material yet to be determined.

It is sans flange flats -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/Preliminary%20Cylinder%20Liner_zpsgmu0rznj.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/Preliminary%20Cylinder%20Liner_zpsgmu0rznj.jpg.html)

midget,

Just a reminder:

As we discussed with the Darton engineer at the PRI show, the "B" Ø must exceed the "C" Ø by 6mm or .25", whichever is more convenient.   I agree with Darton's assessment that the barrel "footing area" is too small (thin) to properly support the load applied, a shortcoming of the original design.    The minimum "footing area" that Darton recommended was .125" per side.   (Or 3mm [.118"] per side)    This is approximately double the stock dimension.   Take a good look at the barrel seats in the block to see how "indented" they were from the load on the barrels . . . . . .    Loss of pre-load there, is going to result in a loss of "clamp load" at the gasket interface, not a good thing.

At those dimensions I quoted, a "siamese flat" will need to be machined on the mating faces of each barrel, to fit in the 88mm bore center spacing, OR, the cylinders could be "contoured" ala a "French curve", in addition the required clearance flats @ the top and the bottom of the barrels.   "Coolant grooves" should be included in the design, Darton should use their greater experience to define size and placement.

Once again:  "Packaging is everything."

Run wild with Sketchup . . . . . . .        My idea of a "French curve:

(http://beautybanter.com/wp-content/uploads/2015/06/BB3.jpg)

C'est si bon!    NO flats there . . . . . .

 :cheers:
WishIspokeFrenchboy
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 13, 2016, 01:57:24 PM
As above, but 2014:

(http://i.telegraph.co.uk/multimedia/archive/02653/Brigitte-Bardot_2653596k.jpg)

Mike
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on March 13, 2016, 04:35:10 PM
As I just know that Chris is on the verge of winning the Power Ball lotto, so based upon the potential of unlimited funds that will then be available, have you ever thought about making a 3/4 inch (19mm) thick dry deck plate that would separate the head from the block but most importantly provide a place where you could make some good 1/4 wide counter bores that you could then shrink the new aluminum sleeves into, plus it would strengthen the block and eliminate the somewhat minimalist head from having to do some structural work that it appears less than able to do.

Rex 
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 13, 2016, 05:02:28 PM
As above, but 2014:

Mike

Mike, please Google: resize picture!! PLEASE!  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 13, 2016, 05:17:17 PM
As I just know that Chris is on the verge of winning the Power Ball lotto, so based upon the potential of unlimited funds that will then be available, have you ever thought about making a 3/4 inch (19mm) thick dry deck plate that would separate the head from the block but most importantly provide a place where you could make some good 1/4 wide counter bores that you could then shrink the new aluminum sleeves into, plus it would strengthen the block and eliminate the somewhat minimalist head from having to do some structural work that it appears less than able to do.

Rex  

Rex, I was SO CLOSE on the PB yesterday.  Had 5 numbers been completely different, I'd by writing this post on a jet to Fiji.

I'm just trying to think which eye I want poked out at this time.

My recent thought was maybe whip up some aluminum jugs similar to the drawing I put together, weld them into place top and bottom, mill the top and bore it for iron liners.

If we can get by with a .010 cleanup in the casting bore, we pick up .25 mm surface on the liner boss, then we can take the B dimension up to 90.25, which would exceed the top diameter of the much of the casting boss for the liners - they're oblong (:roll:) - but we lose our additional support at the lip of the jug, which would also need to be taken to 90.25.


At 79 mm depth into an albeit thin aluminum cast boss with the interference fit of an iron sleeve having a 4.375 mm wall thickness, I'm thinking now that in conjunction with O-rings on the combustion chamber, lateral stability and sheer shouldn't be an issue.

I do want to have as much of this ready to discuss intelligently with Darton - or whomever - before we place an order.  Ideally, I'd like to put together a print that only needs to be clarified with the shop.  Darton's engineering services are costly, but still cheaper than screwing it up, so biting the bullet looks like my most cost effective and risk-averse bet.



Title: Re: Milwaukee Midget
Post by: hoffman900 on March 13, 2016, 10:10:51 PM
Mark, et-al,

Just chiming in to say what a great thread this is!

Cheers,
Bob
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2016, 01:26:13 AM
Welcome aboard, Hoffman900.  Thanks for taking the time.  It's been an odyssey.


 
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2016, 06:05:04 AM
Mark, et-al,

Just chiming in to say what a great thread this is!

Cheers,
Bob

Hi Bob,

Welcome to Landracing.    You will find this site much larger than the VRRF site, about 10 times the number of registered participants, and a distinct lack of "whiners".   The "projects" are way more diverse and, I think, more interesting.    Many of the participants have extensive "Build Diaries", in which their project is carefully documented, for all to view.    I know you have spent some time on the midget's build previously.    Might I also suggest that you spend a bit of time digging through some of the other long running "Build Diaries", the diversity, quality and fabrication is amazing.    In addition, there is a spirit of helpful co-operation on this site, that I have not found elsewhere.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2016, 06:25:13 AM
As above, but 2014:

(http://i.telegraph.co.uk/multimedia/archive/02653/Brigitte-Bardot_2653596k.jpg)

Mike

Woody,

Is this what you had in mind?





Mike,

Thanks for "rainin on my parade" man.     :roll:

I don't even want to think about what I'm going to look like @ 80!!

Maybe, if I'm really lucky, I'll be as good looking as Freud!!

My younger brother's plan was to:
A/   Live Fast
2/   Die young
d/   and make a "good lookin' corpse"

He is 0 fer 3 . . . . .

 :cheers: :cheers: :cheers:
C'estlavieboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2016, 10:27:27 AM
midget,

Setting up to make the combustion chamber cast today.    Pics later.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2016, 11:15:51 AM

Going COMPLETELY off topic . . . .
 

Ahhhh . . . . .   isn't that what we do?

Just sayin' . . . . .

 :dhorse:
Fordboy

Well, having been jolted back into the reality that is 2016 by 4 Barrel Mike, I guess I have to resubmit an updated nomination for "French Curve".

(http://i1267.photobucket.com/albums/jj549/fordboy628/Eva%20Green.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Eva%20Green.jpg.html)

Notable actress, Parisian and Bond Girl, Eva Green.

Again, C'est si bon.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2016, 11:17:20 AM
As we are now addressing block clamp loads, I want to revisit a pair of posts IO put up many months back - I highlighted a point I blew past the first time around. 


In light of this, the ARP 50 lb-ft spec, resulting in almost 12,000 lb of bolt load seems quite excessive.  It is not clear how much consideration they may have given the system into which their part is fitted It looks like they just specified a torque that gave their preferred 75% of yield on the stud.  That much load might wreak havoc on the engine parts.  Using a stud does have the advantage of possibly being able to pull the head without undoing the rest of the engine.


OK, now we’re looking a bit more realistic.
The 20nm torque would produce 3400 lb tension at about 43,000 psi shank stress--and probably take the best part of the squeeze out of the MLS gasket.
Then, superimposing the half-turn, we total up to about 7,600 lb bolt load and 96,000 psi shank stress--or somewhat less due to further compression of the gasket and all the aluminum in the stack.  We can approximate that later.

The 2 x 180 degree turns would be about 11,800 lb and 149,000 psi which seems like a lot.  Perhaps this was the spec for the early versions with a presumably composition (more compressive) head gasket, which would not result in reaching these numbers.














Title: Re: Milwaukee Midget
Post by: hoffman900 on March 14, 2016, 10:36:49 PM
Mark, et-al,

Just chiming in to say what a great thread this is!

Cheers,
Bob

Hi Bob,

Welcome to Landracing.    You will find this site much larger than the VRRF site, about 10 times the number of registered participants, and a distinct lack of "whiners".   The "projects" are way more diverse and, I think, more interesting.    Many of the participants have extensive "Build Diaries", in which their project is carefully documented, for all to view.    I know you have spent some time on the midget's build previously.    Might I also suggest that you spend a bit of time digging through some of the other long running "Build Diaries", the diversity, quality and fabrication is amazing.    In addition, there is a spirit of helpful co-operation on this site, that I have not found elsewhere.

 :cheers:
Fordboy

Thanks Mark. Love this place already. The build threads here are incredible - I love all the bike stuff too. I'll be doing a lot more reading than posting here for sure.

Also, btw, I have EngMod4T now. I trialed it when I was in University, but have my own license finally. I started to piece together my engine in it. Per usual, trying to model the camshaft is the most difficult aspect...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2016, 10:45:11 PM
I have to geek out on this one - was there ever a better series than early Trans-Am?

https://twitter.com/MrDavidHobbs/status/709043433764212737

The Penske Camaro and Javelin and the Follmer Mustang.  Only thing missing is Swede Savage's 'Cuda.

Mr. Hobbs has a Honda dealership here in Beerhaven - still hoping to talk him into driving the Midget . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 15, 2016, 06:11:17 AM
I have to geek out on this one - was there ever a better series than early Trans-Am?

https://twitter.com/MrDavidHobbs/status/709043433764212737

The Penske Camaro and Javelin and the Follmer Mustang.  Only thing missing is Swede Savage's 'Cuda.

Mr. Hobbs has a Honda dealership here in Beerhaven - still hoping to talk him into driving the Midget . . .

midget,

My buddy Andy Boone used to own the Swede Savage 'Cuda.    I'll send him a PM to find out if he still owns it.

Andy is bringing the McLeagle to Road America in July for the vintage race.    We are going.    Mark your calendar.   It will be your only opportunity to sit in a real Can-Am car.  And you will get to meet the infamous Ray-Bob Thron, he has a "replica" Follmer Mustang, . . . . . .   I'm sure he will be there also.

If fact, depending on who shows up, there probably will be a least a partial (if not complete) reunion of the Apex Racing Shop, Humbuggery, & Idiot League, circa 1975 or so. 

Are we taking the girls?    Mrs. Fordboy likes brats, but not beer, and is easily bored . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 17, 2016, 06:29:13 AM
midget,

Thursday is my weekly day @ "drag city".    Call me on my cell after 9am.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 17, 2016, 10:52:54 AM
midget,

Thursday is my weekly day @ "drag city".    Call me on my cell after 9am.

 :cheers:
Fordboy

Don and I will assume you're talking about T&T in Gurnee, and that you're not shoe shopping on St. Patrick's Day in Andersonville . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2016, 07:19:25 AM
midget,

Thursday is my weekly day @ "drag city".    Call me on my cell after 9am.

 :cheers:
Fordboy

Don and I will assume you're talking about T&T in Gurnee, and that you're not shoe shopping on St. Patrick's Day in Andersonville . . .

Uhhh . . . . . .

NO to Andersonville.

YES to Gurnee.

St. Paddy's day . . . . . .  Brings back BAD memories of a childhood spent in parochial prison.

 :cry:   :cry:   :cry:
NowIneedtotalktomyshrinkagainboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2016, 10:21:19 AM
midget,

Just poured the cast of the combustion chamber.    6 hour cure time for the mold.   Photos later.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: TheBaron on March 18, 2016, 12:30:08 PM
What alloy of aluminum do you like for casting cylinder heads,,, or billet alloy for C&C machining heads ???

Thinking I might try casting some heads for a small 175cc motorcycle..

Robert
Baron Race Team
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2016, 01:30:40 PM
What alloy of aluminum do you like for casting cylinder heads,,, or billet alloy for C&C machining heads ???

Thinking I might try casting some heads for a small 175cc motorcycle..

Robert
Baron Race Team

For casting:  A356, heat treated to T6 prior to machining.    British/English equivalent:  LM25, also heat treat to T6.

For billet:  2024 or 7075, both heat treated and normalized before machining.   You might also try 2038, a newer and more expensive alloy.

Depending on complexity of the part, billet might be the way to go.    CNC places do not like any of the "hard" aluminum alloys.    Lots of tool wear from the silicon, even with carbide tooling.

Hope you have a friend with a CNC machining center . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 18, 2016, 06:54:49 PM
midget,

Just poured the cast of the combustion chamber.    6 hour cure time for the mold.   Photos later.

 :cheers:
Fordboy

midget,

As promised:

Chamber coated with release agent and surrounded by 'clay' to contain molding compound.
(http://i1267.photobucket.com/albums/jj549/fordboy628/009.jpg) (http://s1267.photobucket.com/user/fordboy628/media/009.jpg.html)


Silicone rubber compound, mixed 1 to 1 by volume.    What a lovely mess . . . . . .
(http://i1267.photobucket.com/albums/jj549/fordboy628/010.jpg) (http://s1267.photobucket.com/user/fordboy628/media/010.jpg.html)


Sorry, no pics of the pour process, not enough hands . . . . . . .   :cry:


A slow, drizzle pour removes most of the air bubbles.    The compound is quite liquid, but I poured from the low spot, allowing the liquid to fill all the nooks and crannies while depleting more of the trapped air bubbles.
(http://i1267.photobucket.com/albums/jj549/fordboy628/011.jpg) (http://s1267.photobucket.com/user/fordboy628/media/011.jpg.html)


Five minutes in, the bubbles are starting to ease up.
(http://i1267.photobucket.com/albums/jj549/fordboy628/1b8182dd-fd06-47b6-99f6-8b10cc5c951c.jpg) (http://s1267.photobucket.com/user/fordboy628/media/1b8182dd-fd06-47b6-99f6-8b10cc5c951c.jpg.html)


8 hours later, the completed cast.
(http://i1267.photobucket.com/albums/jj549/fordboy628/013.jpg) (http://s1267.photobucket.com/user/fordboy628/media/013.jpg.html)

Intake side view.
(http://i1267.photobucket.com/albums/jj549/fordboy628/014.jpg) (http://s1267.photobucket.com/user/fordboy628/media/014.jpg.html)

Exhaust side view.
(http://i1267.photobucket.com/albums/jj549/fordboy628/015.jpg) (http://s1267.photobucket.com/user/fordboy628/media/015.jpg.html)


The casting quality is excellent and the part appears to be hard enough to digitize.   The mold released well, but there was a little sticking on the head surface where the release agent was a bit thin.    You MUST use a release agent with this material.    I suspect it might be a great "bonding agent" without the mold release liquid.

Since the standard dome volume of the Wossner piston for the application does not provide enough compression ratio, it is necessary to provide either a print of what we want or this type of combustion chamber mold so Wossner can determine if they can bump the dome volume up to what we require.  They can "overlay" this digitized mold onto their digital dome model, and then the rest is just design and math.

If I get ambitious (?) I might mold a Cosworth BDD chamber just to show the detail differences.   This early Rover design has more surface area than needed, especially compared to Cosworth "style" designs.   The "ends" are very vertical due to the valve centerline spacing, trapping extra volume and lowering the compression ratio.

Oh, wait.     I guess the "crappy" Rover design could be better than the BMC . . . . . . . .    :roll:

This casting was made with OOMOO 30 Tin-Cure Silicone Rubber from Smooth-On Products.   The 2.8 pound sample size is large enough for several castings.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: manta22 on March 18, 2016, 06:58:10 PM
Nice detail in that casting.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: RichFox on March 18, 2016, 07:48:52 PM
i used Cerrobend 156 to cast my combustion chamber. About $25 worth was more than enough. Melts at 156 degrees. It's as hard as lead at least. And you can melt it again and use it over if you want. If you need your pattern to give a litttle to remove it, I don't think Cerrobend would be a good choice.
Title: Re: Milwaukee Midget
Post by: Crackerman on March 18, 2016, 11:49:56 PM
could you fill the vertical ends with weld to fill the chambers a bit, without shrouding valves excessively?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 19, 2016, 03:02:04 AM
Wow - really nice cast, Mark!  :cheers:

could you fill the vertical ends with weld to fill the chambers a bit, without shrouding valves excessively?

Probably, but if we can achieve ~ 14:1 CR without resorting to welding on a head that's tough to come by in the States, I'd prefer to go that route.

In other news, despite the Michigan State Charlatans (beaten twice by Iowa during the regular season), and the Purdue Boilermakers (the greatest non-credited bartending school in the Midwest) dropping games to a pair of Southern community junior colleges, my brackets are in remarkable shape!

I actually picked Yale and S. F. Austin, and in the first round, came away with 25 winners.  I've never had a first round go that well.

The one that really hurt, though, was the Arizona loss.  

I miss Lute Olson, but I'm cheering for North Carolina.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2016, 06:26:21 AM
could you fill the vertical ends with weld to fill the chambers a bit, without shrouding valves excessively?

Probably, but if we can achieve ~ 14:1 CR without resorting to welding on a head that's tough to come by in the States, I'd prefer to go that route.


These head castings are so thin, AND, the cam bearing races are integrated into the top of the head, so I'm afraid that any welding will precipitate a "cascading nightmare" of re-machining.

Now it isn't like I haven't welded any alloy heads before, because I have.    I've repaired dozens of Cosworth and Lotus TwinCam heads over the decades.    Heavy welding, like combustion chamber filling, usually distorts the head to some degree, requiring re-machining of some areas.    Cosworth BDs, with their separate cam carrier are easier to re-machine.    Lotus heads on the other hand, with cams running in the head, typically require cam bore align-boring, a real pain in the a**.      This Rover piece of cheese promises to bring new meaning to the phrase: pain in the a**.    I'd prefer to not become aware of any of these "Secrets of the Welded Cylinder Head Rover Racing Engine", especially if the compression ratio can be achieved with a bigger dome on what will be a custom piston anyway.   That process is just more efficient.

What I might do though, is add bondo or clay to the ends of the combustion chamber and run another flow test.    That will answer the question about the flow.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2016, 06:30:22 AM

Wow - really nice cast, Mark!  :cheers:


Thanks!     I consulted with the "Banger Sisters" about what product to use to get the "best details" . . . . . . .    :-o

 :cheers:
FormerRocknRollboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 19, 2016, 06:38:32 AM
In other news, despite the Michigan State Charlatans (beaten twice by Iowa during the regular season), and the Purdue Boilermakers (the greatest non-credited bartending school in the Midwest) dropping games to a pair of Southern community junior colleges, my brackets are in remarkable shape!

I actually picked Yale and S. F. Austin, and in the first round, came away with 25 winners.  I've never had a first round go that well.

The one that really hurt, though, was the Arizona loss.  

I miss Lute Olson, but I'm cheering for North Carolina.

College basketball?    Brackets?    BORING!!!

In other news, the Australian Gran Prix starts the 2016 F1 season tonight.   Check your cable/whatever listings.

 :cheers:
F1fanboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 19, 2016, 10:07:24 AM
Midget, I coulda told you to pick Wichita State over Arizona.... but then it mighta gone the other way...
SFA busted more brackets than any other game  :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 19, 2016, 10:09:51 AM
Fordboy, I thought the Vanwalls would do better.  :-P  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 19, 2016, 11:01:37 AM

In other news, the Australian Gran Prix starts the 2016 F1 season tonight.   Check your cable/whatever listings.

 :cheers:
F1fanboy

If I want to watch a professional sporting event run by mobsters, I'll tune in soccer . . .
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 19, 2016, 12:11:40 PM

In other news, the Australian Gran Prix starts the 2016 F1 season tonight.   Check your cable/whatever listings.

 :cheers:
F1fanboy

If I want to watch a professional sporting event run by mobsters, I'll tune in soccer . . .
That's 'cause they almost never score so as to distract you from the beer.  :-D  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2016, 09:09:25 AM
midget,

When do you want to send the chamber casting to Wossner?

I'm thinking I make at least one additional cast to section & keep for reference.

Your thoughts?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2016, 09:35:51 AM
FB -

I'll call Noonan and figure out the procedure.

Rod length needs to be determined, unless we want to buy 'em unpunched and have them bored locally.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2016, 09:52:13 AM
Part of what's really cool about being involved in this international sport is when friends from different walks of life can cross paths.

Brian Miller is the audio engineer for one of Milwaukee's most famous musical exports, the Violent Femmes.  I've worked with and for Brian on and off for better than 20 years.  I played at his wedding last October.

They're on tour this month in Australia, and with a few e-mails and text messages, I was able to make an introduction with the Melbourne Music Maven.

And they went guitar shopping . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Jamesstewart_zpssfmnzxuk.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Jamesstewart_zpssfmnzxuk.jpg.html)

ahh . . that Great Gretsch Sound . . .



 

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2016, 09:53:43 AM
FB -

I'll call Noonan and figure out the procedure.

Rod length needs to be determined, unless we want to buy 'em unpunched and have them bored locally.

I'll dig out and post up the "proposed" dimensions later.    Time for some more decisions . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 21, 2016, 10:02:24 AM
Part of what's really cool about being involved in this international sport is when friends from different walks of life can cross paths.

Brian Miller is the audio engineer for one of Milwaukee's most famous musical exports, the Violent Femmes.  I've worked with and for Brian on and off for better than 20 years.  I played at his wedding last October.

They're on tour this month in Australia, and with a few e-mails and text messages, I was able to make an introduction with the Melbourne Music Maven.

And they went guitar shopping . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Jamesstewart_zpssfmnzxuk.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Jamesstewart_zpssfmnzxuk.jpg.html)

ahh . . that Great Gretsch Sound . . .



I think the best thing about lifelong guitar players is their sense of propriety and decorum . . . . . . .    :roll:

"Never trust the man, man."

I suspect someone has been spending too much time with wombats . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 22, 2016, 10:45:32 PM
Well, as I've said, "It's all a grand experiment."

I've been fighting to find a properly sized set of throttle bodies from the motorcycle world.  Stainless has offered up help, and I may still take him up on that, but what I'm discovering is that with bike TBs, a lot of the new stuff is actually bigger than what we're looking for, or set up in cast pairs, making a straight shot into the port on 88mm centers impossible.

Of course, Jenvey makes a kit for the K-series, but the units they make are intended for the 1800, and as we're trying to maintain good flow rate at almost half that capacity, finding the right part can sometimes be tough.

But I may have stumbled across it - I pulled the trigger on this set of 38 mm billet bodies, which are being drop-shipped below the cheddar curtain - hopefully on Thursday.  Even the owner isn't sure who made them, but the size is right where we want to be -

http://www.ebay.com/itm/dragbike-motorcycle-throttle-bodys-38mm-/191826771636?_trksid=p2047675.l2557&ssPageName=STRK%3AMEBIDX%3AIT&nma=true&si=lvFWxZEUnce1wGHl3AOQniQzsFk%253D&orig_cvip=true&rt=nc

I'm hoping Mark can flow them, which will give us a definitive up-or-down of the thumb.

They're set up for dual 14mm injectors, and oddly enough, I received two intake manifolds with the K, complete with two sets of 14mm Bosch injectors.  Had they said "Lucas", I'd have pitched them and not even tried to make them work, but these are used on a few other domestically available applications.  If they're adequate, I'm inclined to try to make 'em work -

http://www.amazon.com/Bosch-Injector-0280155884-Impedance-Brand/dp/B013H37X6A

At this point, I'm not sure I want to run dual injectors, and am inclined to simply plug the injector bung that won't be used, but this does give us options, provided they flow sufficiently to meet the demands of the K1K.


 
Title: Re: Milwaukee Midget
Post by: jacksoni on March 22, 2016, 11:20:19 PM
MM- I am sure you know but there are for sure two and I think 3 different lengths of that type of injector as well as two different connector (maybe more) types. Be sure of your fuel rail placement to be sure they fit. The ones you show are the "long" type. The picture of the manifold suggests shorter. Also of course, the impedance must match your ECU. Some will run either high or low with switch/software/jumpers etc. High impedance more common with recent ECU types but obviously that needs attention. I am sure you know all this but worth reminder. Spray patterns can also be a factor to think about. Mark will have ideas about that I am sure. Injector placement as well. You mention has two  bungs. You don't need two injectors for flow reasons and doubles might be tough to get small enough with the small engine anyway to control. But placement one hole or the other may have advantages. Dyno.... :-)
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 22, 2016, 11:22:20 PM
Have been missing for a while since my browser croaked.
Back to the liner..  Attached is a pdf of a possible liner cross-section that has a couple features for consideration.  The O-rings seem to me a better seal than epoxy, which would be kind of messy and may not fare well with all the thermal gyrations that it is liable to see.  And would be easier to remove.  Also, not shown, the lower section below the O-rings could be slightly relieved down to a band at the bottom that would go back to a close fit to retain some sleeve stability.

The increased landing shoulder would allow more confidence that the liner wouldn’t just shear off the minimal block shoulder and begin to sink.  However, the whole vertical dimensional stackup from the shoulder to the top surface is a bit worrisome due to the differential expansion rates and the currently proposed 1mm thick and stiff head gasket with only 0.001” of sealing compound on each side.  A more resilient seal would be nice.  Keeping the water and combustion chamber both sealed at the same time may be a challenge.  Head clamped to the liners and highly resilient water passage seals?  Possible use of shims on the landing shoulder to adjust stackup?  All this assuming steel liners.  Aluminum with coating may fall into Fordboy’s discouraged R&D exercise category.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2016, 01:04:16 AM
MM- I am sure you know but there are for sure two and I think 3 different lengths of that type of injector as well as two different connector (maybe more) types. Be sure of your fuel rail placement to be sure they fit. The ones you show are the "long" type. The picture of the manifold suggests shorter. Also of course, the impedance must match your ECU. Some will run either high or low with switch/software/jumpers etc. High impedance more common with recent ECU types but obviously that needs attention. I am sure you know all this but worth reminder. Spray patterns can also be a factor to think about. Mark will have ideas about that I am sure. Injector placement as well. You mention has two  bungs. You don't need two injectors for flow reasons and doubles might be tough to get small enough with the small engine anyway to control. But placement one hole or the other may have advantages. Dyno.... :-)

IF . . . the length works with the TBs, and IF . . .the spray pattern is right, my thought is that they'll provide adequate fuel for the 1K.  It's the same injectors Rover used on the 1.8, which produced 136 hp in street tune.  I scavenged the connectors.

As to the fuel rail, bungs and clips, I'm looking at Electromotive for that.

http://electromotive.com/product-category/accessories/fuel-components/

I'm taking them with me tomorrow to test the impedance and to assure the coils are not open or shorted.  I have a wave form generator at work, and I'm thinking I can put a low voltage square half-wave signal across the leads to make sure they're actuating.  If I can get it between a high "C#" a high "D", that's about 9 k rpm at the crank.  Should be audible.  If the note doesn't correspond with the input frequency, then there's likely a problem.

As to placement, I'm thinking our best bet would be to use pre-existing engineering as a jumping-off point - provided these injectors can be made to correspond to the angles Jenvey and Rover have already designed -

http://www.jenvey.co.uk/images/stories/virtuemart/product/mr08n_d.pdf

Have to do some measuring, and if they're unworkable, back up on eBay they go.

IO - THANKS for that drawing.  I took to heart your question regarding the ARP studs, and wrote the manufacturer - correspondence as follows -

Me -

I have a question regarding the stud kit used in the Rover K-series engine, kit #206-4209.

Looking at the specs and judging by the thinness of the cylinder block, girdle and head - all of which are held together by these extra long studs - I'm questioning the instructions indicating 50 lb-ft of torque. That number would coincide with 75% yield on the stud, but is it indeed a recommended torque setting for this application? It's almost 12,000 lbs of bolt load.

Are there any notes in your files regarding this application? Thanks.


Them -

"The notes for this application state to torque the nuts to 50 ft. lbs with the ultra torque lubricant."

Me, again -

"I already have the stud kit, I intend to use them, and I appreciate your response, but to better focus the nature of my question, let me ask this.
  
 Is this information you have regarding the torque setting based upon an actual build of this engine, or on engineering information regarding the strength of the studs?  It's a nuanced question, but critical, because it's not clear that this block - a sandwich construction where the studs pass through the head, the block, the girdle and are anchored in the oil rail - will withstand this type of clamping pressure.
  
 If the settings are not based on an actual build, what is the criteria on which the torque setting is based?
  
 It's a picky question, but these blocks are not readily available in the United States, and I can't afford to trash this one."


Them -

"When we develop a head stud kit we bring a head and block into our r&d department. We start by testing an OEM fastener in our load cell to see what kind of load the bolt is producing. We then use that information to determine what material and what type of torque we are going to apply to the fastener to do one of two things,  depending on our goals for that fastener and kit. For example if we are seeing an issue with blown gaskets due to a clamp issue we are going to increase the clamp load appx. 5-10% over what the factory bolt provides. Or (in some instances with torque to yield bolts that provide a lot of clamp load) we will duplicate the load but eliminate the TTY bolts. Most of the times we are choosing a material and a torque that will get to appx. 75-85% of yield for our fastener. The next step, and usually final step, is to test fit the studs to the engine, to insure we are not pulling threads, cracking blocks or extremely distorting the cylinder bore."

I want to believe that they actually shipped a K engine over to California, followed through on the procedure as described, and followed through on the development as they described.   But it kind of reads like blanket statement about their procedures and did not directly answer the precise question as to whether or not they actually put together a Rover K.  I don't want to harass them any further - they're product is the only viable replacement available - but Mark and I chatted, and we've determined we're going to procede cautiously and check any distortion issues before we head straight to 50 ft/lb.
Title: Re: Milwaukee Midget
Post by: salt27 on March 23, 2016, 08:06:41 AM
Part of what's really cool about being involved in this international sport is when friends from different walks of life can cross paths.

Brian Miller is the audio engineer for one of Milwaukee's most famous musical exports, the Violent Femmes.  I've worked with and for Brian on and off for better than 20 years.  I played at his wedding last October.

They're on tour this month in Australia, and with a few e-mails and text messages, I was able to make an introduction with the Melbourne Music Maven.

And they went guitar shopping . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Jamesstewart_zpssfmnzxuk.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Jamesstewart_zpssfmnzxuk.jpg.html)

ahh . . that Great Gretsch Sound . . .



 



Is Goggs flipping us off?   :-o
Title: Re: Milwaukee Midget
Post by: SPARKY on March 23, 2016, 08:37:36 AM
That was my assumption
Title: Re: Milwaukee Midget
Post by: jacksoni on March 23, 2016, 08:54:02 AM
No problem with the flow amount. the 19lbs is right on for 80% duty cycle and 135hp. There are many in that range. I was looking more at that motorcycle TB that has fuel rails and injectors and the length. The Bosch EV1's wont fit that TB I don't think. The EV6 or EV14 which is what you showed should but as I said basically same injector comes in different lengths. Anyhoo, you've got it together. Do you have ECU system picked out (putting cart before horse here as don't have a block yet....)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2016, 09:43:20 AM
Is Goggs flipping us off?   :-o

He's just doing a version of his Rick Nielsen impersonation . . .
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/sxsw-27_zpsv1rzdrm2.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/sxsw-27_zpsv1rzdrm2.jpg.html)

Do you have ECU system picked out (putting cart before horse here as don't have a block yet....)

If we only run 4 injectors, I'll likely go with the Electromotive TECs.  We used the XDi2 on the Midget, so I'm somewhat familiar with the programming software, and at least I'll know how to set up an advance curve.
Title: Re: Milwaukee Midget
Post by: turborick on March 23, 2016, 08:18:11 PM
Well, as I've said, "It's all a grand experiment."

I've been fighting to find a properly sized set of throttle bodies from the motorcycle world.  Stainless has offered up help, and I may still take him up on that, but what I'm discovering is that with bike TBs, a lot of the new stuff is actually bigger than what we're looking for, or set up in cast pairs, making a straight shot into the port on 88mm centers impossible.

Of course, Jenvey makes a kit for the K-series, but the units they make are intended for the 1800, and as we're trying to maintain good flow rate at almost half that capacity, finding the right part can sometimes be tough.

But I may have stumbled across it - I pulled the trigger on this set of 38 mm billet bodies, which are being drop-shipped below the cheddar curtain - hopefully on Thursday.  Even the owner isn't sure who made them, but the size is right where we want to be -

http://www.ebay.com/itm/dragbike-motorcycle-throttle-bodys-38mm-/191826771636?_trksid=p2047675.l2557&ssPageName=STRK%3AMEBIDX%3AIT&nma=true&si=lvFWxZEUnce1wGHl3AOQniQzsFk%253D&orig_cvip=true&rt=nc

I'm hoping Mark can flow them, which will give us a definitive up-or-down of the thumb.

They're set up for dual 14mm injectors, and oddly enough, I received two intake manifolds with the K, complete with two sets of 14mm Bosch injectors.  Had they said "Lucas", I'd have pitched them and not even tried to make them work, but these are used on a few other domestically available applications.  If they're adequate, I'm inclined to try to make 'em work -

http://www.amazon.com/Bosch-Injector-0280155884-Impedance-Brand/dp/B013H37X6A

At this point, I'm not sure I want to run dual injectors, and am inclined to simply plug the injector bung that won't be used, but this does give us options, provided they flow sufficiently to meet the demands of the K1K.


 

Midget I have a very very similar set, my set was made by RB Racing about 20 years ago, just be careful doing business with them........
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2016, 09:12:08 PM

Midget I have a very very similar set, my set was made by RB Racing about 20 years ago, just be careful doing business with them........

It's my hope anything wrong with them is fixable short of having to go to the manufacturer.  Thanks for the heads-up!
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 23, 2016, 09:30:07 PM
I know you can be too big with carbs, but I didn't think you could be too big with TB's.... I always thought you wanted to get the largest charge of A/F the motor would pull in and always thought that was done with the least restriction.
I know.... YMMV  :cheers:
Title: Re: Milwaukee Midget
Post by: tauruck on March 23, 2016, 10:31:50 PM
Chris, what's wrong with Lucas????. :-D :-D :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 23, 2016, 10:48:25 PM
MM,
In reference to the ARP stud loading, some concern may be alleviated by referring to page 337 reply 5053, which came about subsequent to the one which you re-discovered and became worried about.  In the reply the generated load is shown to be comparable to the Rover schemes. 
Your inquiry to ARP is interesting.  They make it sound all very professional and that may well be, but I completely agree with your assessment of their stated development process.  Maybe I should go over there and offer to take their guinea pig K off their hands!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2016, 12:55:58 AM
Maybe I should go over there and offer to take their guinea pig K off their hands!

Keep calm and CARRY SPARES.  :-D

It did have the smell of a canned response, but we kind of knew from the get-go we were heading into uncharted territory with this one.

Chris, what's wrong with Lucas????. :-D :-D :-D :-D :-D

Nothing, really - the breaking yards of virtually ALL countries with ties to Great Britain are filled with all kinds of spare Lucas components . . . some may still actually work . . .  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2016, 06:06:08 AM
I know you can be too big with carbs, but I didn't think you could be too big with TB's.... I always thought you wanted to get the largest charge of A/F the motor would pull in and always thought that was done with the least restriction.
I know.... YMMV  :cheers:

Yes, the least restriction is usually best, but it can and does drive up the rpm range.    One of the issues with this build-up is the wide power band requirement.   One of the keys to producing exceptional torque is going to be engineering the correct gas speed (velocity) in the intake tract Vs displacement and flow demand.    If we can produce excellent to exceptional torque, in the desired rpm range, everything else falls into place.    The goal for the operating range is: 6500 rpm to 9000 rpm, maybe 9500 rpm max.

If the intake tract is too large and the gas speed is too low, the project becomes a high winding, high rpm "screamer".    Kinda like some of the performance motorcycle engines.     :-D   :wink:      Usually not the best situation with only a 4 speed transmission.

I'm off to my weekly day @ "drag city".

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2016, 06:37:17 AM
Maybe I should go over there and offer to take their guinea pig K off their hands!

Keep calm and CARRY SPARES.  :-D

It did have the smell of a canned response, but we kind of knew from the get-go we were heading into uncharted territory with this one.


midget, IO,

The more this is theorized and kicked around, the more convinced I am that the only way to resolve this is to test the theories by applying load in increments, and measuring any resulting distortion in the assembled parts.

I feel pretty certain that we can find some "comfortable" spot where clamp load is increased (?, maybe more reliable?) over the stock torque to yield bolt, and any induced distortion can be "re-machined out" or handled with additional clearance or whatever.     This is going to be one of those engine types that I suspect will require "non-conventional" methods to gain reliability, ala Renault R16.

So what else is new?    At least it has the right number of ports and valves . . . . . . .   unlike a    :dhorse:

 :cheers: :cheers: :cheers:
GladI'mintheeightiesboy
Title: Re: Milwaukee Midget
Post by: fredvance on March 24, 2016, 10:30:59 AM
We, me, Larry Forstall and his group, have tried bigger throttle bodies on a variety of Busa motors. The only motors tha bigger TBs have worked on were big, 1635&1700cc, motors with the latest Carpenter, big valve , head. And not all of those have responded well. I tried a set on my 1657cc, 15-1 compression motor and lost HP.
Title: Re: Milwaukee Midget
Post by: jacksoni on March 24, 2016, 11:04:41 AM
I think our resident guru (Fordboy) previously suggested that airspeed may trump CFM. Is a balance though as in all thinks.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2016, 07:08:27 AM
We, me, Larry Forstall and his group, have tried bigger throttle bodies on a variety of Busa motors. The only motors tha bigger TBs have worked on were big, 1635&1700cc, motors with the latest Carpenter, big valve , head. And not all of those have responded well. I tried a set on my 1657cc, 15-1 compression motor and lost HP.

Yep, I'm not surprised.

A long time ago, in a galaxy far, far away, when I owned PHP R/E, many of my customers were convinced that bigger carbs were the solution to their "lap time woes".   The dyno, typically, disagreed with them, much to their chagrin.    It was usually a very expensive "experiment" for them.    And don't get me started about "driveability" under acceleration, where a big "bog" from oversize carbs kills you "coming off the corners" . . . . . . . .

IF, as you point out Fred, valves, ports, displacement, carbs or T/B's, et all are enlarged, appropriately, there may be a useful gain.   It is the "combination" of the components that provides the result.     Working with some of the older road race standard engines, such as Cosworths and Harts, I was able to squeeze out some "useful" gains, on the order of 8%-12% without any longevity penalties.      It was a matter of being thorough and rubbing some science and engineering on it.    "It's complicated."    I think I might have shared that thought before . . . . . . .

Now that I'm older, (and I'd like to think smarter,  . . . . ahhh, well, . . . . smart-assier) you not only have to argue with whatever dyno or flow bench I'm using, but then you have to argue with my laptop, all before you even get to argue with me.     I'm able to stay remarkably disengaged using this strategy.    Just ask db.

And so this is the perfect reason to spend some extra time on some modeling, simulations and flow work, before there is any start to: "cutting parts".     Guess I better get on the stick.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2016, 07:13:28 AM
midget,

Throttle bodies arrived yesterday at the ranch, in a gasoline soaked carton . . . . . . . .   :-o

I'll let you know how they look later in the day.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2016, 07:38:08 AM
midget,

I know you have been busier than a dog who is trying to decide where to lick himself,   :roll:   but, where are we on a schedule to do the trial fit up of the mating of the 'K' into its' new home?

I know this weekend is out because of the holiday, but maybe you can look ahead on your schedule and give me some time to plan to be there to help out?   Or at least misplace the thermostat?     Drink your beer?     Etc?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2016, 07:42:33 AM
BTW,

Have just finished the MGB flow bench slider.    Will begin to accumulate MGB cylinder head flow data sometime in the next 2 weeks.    Might learn something useful for your "in the future" MGB + huffer rebuild.

Willing to work for: beer . . . . . . . .

 :cheers: :cheers: :cheers:
Somethingdarkandmaltyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2016, 08:45:40 AM
midget,

OK, got the T/B's unboxed and they look OK, only one arm bent from shipping.   Some specifics:

A/    Delivery end 38mm Ø opening
2/    Throttle blade 40mm Ø,  this is probably OK.
d/    Center spacing between 2/3   88mm or so.  That's good.
e/    Ends spacing 1/2 and 3/4       76mm now, but this is adjustable.
f/     the twin injector bosses are at different angles, probably a good thing
g/    there is a provision for a throttle position sensor
h/    it looks like all the throttle blade adjusters are Weber carb parts, that's a good thing
i/     OD of the upstream end is 2.148" Ø, but with a large ID taper to 40 mm (?)
k/    injector positions are downstream of the throttle blades . . . . .
l/     they are very short, so that gives lots of options for manifolds and air horns . . . . .
m/   they are heavy
 

Probably can make them work, depending on how they flow.    Might be able to "help" the flow a bit with the same type of mods I do to Webers, at least around the throttle blade.   Keep in mind that injector position can really help or hurt bhp.

And it is important to note that whoever assembled these has the adjusters between T/B's installed backwards, against the spring, instead of the adjustment screw, thereby un-synchronizing the throttles as they are rotated open.    Very clever.

I'll fab up a flow bench adaptor next week.    Send in the clowns, er, Send down the injectors.

What were these supposed to fit?    Are there any air horns or such to fit?   Etc?   Etc?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on March 25, 2016, 09:42:58 AM
midget,

What were these supposed to fit?    Are there any air horns or such to fit?   Etc?   Etc?

 :cheers:
Fordboy


Z1 900, KZ1000, GPZ 1100 and GS1100 Suzuki's. Should be able to find stuff on fleabay.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2016, 10:47:48 AM
Z1 900, KZ1000, GPZ 1100 and GS1100 Suzuki's. Should be able to find stuff on fleabay.

Corectomundo, birthday boy.

Just talked with Mark - looks like the butterflies are Weber pieces.  He'll be receiving the injectors today, so we'll know if they're properly sized, or at least serve as plugs for the flow bench testing.

Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on March 25, 2016, 11:59:36 AM
I have 4 1980 G1 Kaws and a '82 1100 GPZ  with factory FI
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2016, 03:06:23 PM
I have 4 1980 G1 Kaws and a '82 1100 GPZ  with factory FI

More Kaws than a Wisconsin Dairy farm!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2016, 03:24:01 PM
I have 4 1980 G1 Kaws and a '82 1100 GPZ  with factory FI

More Kaws than a Wisconsin Dairy farm!  :cheers:

More Kaw poop too?
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 25, 2016, 04:46:26 PM
Beware!  :-o :-o :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2016, 04:56:02 PM
Beware!  :-o :-o :-o

Moooove along, road ranger . . .
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 25, 2016, 10:44:47 PM
I have 4 1980 G1 Kaws and a '82 1100 GPZ  with factory FI

More Kaws than a Wisconsin Dairy farm!  :cheers:

he has thinned the herd... used to be about a dozen of them  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2016, 04:04:29 PM
midget,

Flatout advises that the head gaskets are finished and ready to be shipped.

I'll have them sent to the ranch.

OBOY!!  Parts!!

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2016, 06:43:19 AM
midget,

Injectors arrived on Saturday.    They fit into the holes in the throttle bodies, but might not project far enough into the T/B.   Some pics later.

I've got a plan for a flow bench adaptor, and I am assembling the bits.     I will keep you informed on the progress for Thursday.

 :cheers:
Workingflatoutboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2016, 07:15:17 AM
midget,

If you do come down on Thursday, can you bring the original injection manifold?   I want to see how far the injectors project into the runners.

I have some Cosworth/Lucas mechanical injection bits we can use to compare.   I know they work OK for bhp.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 29, 2016, 07:54:53 AM
midget,

Injectors arrived on Saturday.    They fit into the holes in the throttle bodies, but might not project far enough into the T/B.   Some pics later.

I've got a plan for a flow bench adaptor, and I am assembling the bits.     I will keep you informed on the progress for Thursday.

 :cheers:
Workingflatoutboy

Do you want the tip actually protruding into the airflow, or just at the edge of the wall? There are of course, zillions of injectors out there, some with long tips, just a matter of seeing if right size and shape is available. I know Kinsler does some modifications of injectors, probably others as well. Can a tip "extender" be added?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2016, 09:14:34 AM
Or . . .

Mark, is it possible to machine the bosses down to place the injector at a proper height?  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2016, 09:32:44 AM
Or . . .

Mark, is it possible to machine the bosses down to place the injector at a proper height?  :roll:

Unknown @ this point.    I am uncertain of how the injector bosses are held in the throttle bodies.     Maybe they can be pressed out and machined.   Perhaps they can be pressed out and a new and different injector boss substituted.

My thoughts on all of this are on hold until we have the flow numbers.    And unless something is royally screwed up, they should flow OK.

Lucked out on the flow fixture idea.    A 1.25" plumbing repair band clamp has the perfect ID to connect the throttle bodies to the stub pipe flow test fixture.     
Sometimes it's just better to be lucky rather than good.

Aaahh, who am I kidding!!    If I had any luck at all, I'd use it to be a "super-villain".     Way more fun than a "super-hero".

Besides, heroes get taken for granted . . . . . .


                                                                        and there, I am going to stop.

 :cheers:
Flowfixturemakin'boy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 29, 2016, 09:37:39 AM
Or . . .

Mark, is it possible to machine the bosses down to place the injector at a proper height?  :roll:
This is of course an option. I considered that. The issue may become depending on exactly how the fuel rail is positioned and fixed in place, if moving the injector down (there is some leeway of course, depends on how much) if the fuel rail then interferes with something else or doesn't attach correctly. May then require custom fuel rail. As in fixing one problem causes another.  And I am basing these observations on the ebay photo of the TB assembly. Having parts in hand and measurements makes the answer easy ,of course :)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2016, 10:12:04 AM
Hi, Jack -

I've already conceded the custom fuel rail approach - the 88 mm centerlines dictate that, and the stock fuel rail is made of some sort of plastic reinforced - or shall I say "rein-farced" - tubing.

Besides, it doesn't look "racey".

If I'm going to go through the headache of stuffing a fuel injected DOHC 16V Eurotrash motor under the bonnet, it damned well better look "racey" . . .  :wink: 
Title: Re: Milwaukee Midget
Post by: jacksoni on March 29, 2016, 10:26:16 AM
Hi, Jack -

Besides, it doesn't look "racey".

If I'm going to go through the headache of stuffing a fuel injected DOHC 16V Eurotrash motor under the bonnet, it damned well better look "racey" . . .  :wink: 
Well of course!! :cheers:
Title: Re: Milwaukee Midget
Post by: Crackerman on March 29, 2016, 11:40:50 PM
http://www.4wd.com/Jeep-Engine-Performance/Universal-Fuel-Rail.aspx?t_c=74&t_s=368&t_pt=4437&t_pn=ACL74734R-2&utm_source=google&utm_medium=cpc&utm_campaign=shopping&emlprox=out&ppcfon=1&gp=1&gclid=Cj0KEQjwz-i3BRDtn53Z5Z7t4PUBEiQA23q2AMJcNot2EKtRERgMTjbM_C2zJKgVZAopaiKZ45OVaWsaAsLK8P8HAQ

Build your own...
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 30, 2016, 12:08:46 AM
I've used those. They make fuel rail fabrication easy. The customer supplied them so I've never known where they came from before.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2016, 05:08:52 AM
http://www.4wd.com/Jeep-Engine-Performance/Universal-Fuel-Rail.aspx?t_c=74&t_s=368&t_pt=4437&t_pn=ACL74734R-2&utm_source=google&utm_medium=cpc&utm_campaign=shopping&emlprox=out&ppcfon=1&gp=1&gclid=Cj0KEQjwz-i3BRDtn53Z5Z7t4PUBEiQA23q2AMJcNot2EKtRERgMTjbM_C2zJKgVZAopaiKZ45OVaWsaAsLK8P8HAQ

Build your own...

Something custom, perhaps like this, is going to have to be done.     But at the moment, I am still fabricating T/Body flow bench fixtures.

We are still in the testing/engineering/simulation phase, even as parts are being spec'ed out, ordered and received.

We will pick up some speed as soon as the weather warms enough to work in midget's unheated garage, or when the girls drive us over a cliff . . . . . . .   :-o

Fortunately, we are only 560 or so feet above sea level, with a distinct lack of local cliffs . . . . . .     :roll:

 :cheers:
Don'twantotbeThelmaorLouiseboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2016, 05:54:57 AM
midget,

Flatout advises that the head gaskets are finished and ready to be shipped.

I'll have them sent to the ranch.

OBOY!!  Parts!!

 :cheers:
Fordboy

Gaskets arrived yesterday @ 10 am.     They looked good but I was frustrated about how to check them out.   Offering them up to the LMS sample gasket seemed like they were "slightly shrunken", perhaps from the copying process.

Then I had a brilliant idea!!!!    Offered one up to the cylinder head flow bench fixture!    It's slightly tight on the locating dowels, but matches up to the bores pretty well.   Gasket bore Ø measures 76.6mm on a 76.5mm spec so that is good.    I'll also offer it up to the head, take a photo and post it later.

An "offer up" to the block will be the final check.    Worst case scenario would be some "slight" relieving of the bore edge, something I've had to do before, so I'm OK with it.

Thanks to Mark Adelizzi and everyone @ Flatout Gaskets for producing a totally custom piece for an "orphan engine".     Mark is a long time gasket guy, formerly with Fel-Pro.    We opted to use his proprietary "coated solid copper" gasket material, because of the need to seal the water in the alloy Rover block.    If you are using solid copper gaskets with a water jacket, you might give his product a try.   Available in many thicknesses.    Check Flatout Gasket's site:

https://www.flatoutgroup.com/Default.aspx

I did take some photos, but I'm just not up to fighting with PhotoBucket at the moment.    I'll post them when I have more time.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2016, 09:59:46 AM
I'm seeing an eerie similarity between the K and the Jag V-12 at about 2:09 . . .

https://www.youtube.com/watch?v=pPxpPYLW4kw#t=130



 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 01, 2016, 11:30:03 AM
I see what you mean.  I recognise the character actors playing you and FordBoy -- but is that big guy - the one that's pontificating so onerously - Who is that supposed to be? :evil:

Izzat the similarity I'm supposed to see? :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2016, 12:34:58 PM
I see what you mean.  I recognise the character actors playing you and FordBoy -- but is that big guy - the one that's pontificating so onerously - Who is that supposed to be? :evil:

Izzat the similarity I'm supposed to see? :?

Actually, I was referring to the open deck construction of the engine.

At this point in the game, the British Automobile Industry was largely a fiction - a theater of the absurd - bordering on Greek tragedy with plaster regularly falling from the ramshackle remnants of the proscenium arch of British Leyland Hall.  So you're welcome to ascribe character traits, roles and names in any artistic manner you see appropriate - there's nobody left to slander, and even fewer to argue on behalf of the defamed.

And even if there were, truth remains a reliable defense. 

The show must go on - stiff upper lip - keep calm and carry on . . .

Exit, stage left . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 01, 2016, 08:17:00 PM
I'm seeing an eerie similarity between the K and the Jag V-12 at about 2:09 . . .

https://www.youtube.com/watch?v=pPxpPYLW4kw#t=130
 

I see what you mean.  I recognise the character actors playing you and FordBoy -- but is that big guy - the one that's pontificating so onerously - Who is that supposed to be? :evil:

Izzat the similarity I'm supposed to see? :?

Well, I must confess that I am bit disappointed that no one has identified 2 of the best internal combustion engineers and designers to have EVER walked this planet.     :-(

The short fellow is none other than the great Harry Mundy and the large fellow is the incomparable Walter Hassan.    If you don't know who they are and what they accomplished, then you need a history lesson.

https://en.wikipedia.org/wiki/Coventry_Climax

There is a direct line from these 2 to most of the best British/European engine designers/engineers of the last 50 years.   Names like Duckworth, Costin, Hart, Judd, Ilien, Morgan, etc, just to name a few.    And in their orbit, names like Chapman, Brabham, Tauranac, Cooper, Moss, Collins, Russell, Bueb, Tyrrell, and on and on.

Hey, I know it's April 1st, but I have waaay more hair than the inappropriately named: Harry Mundy . . . . . . .

 :|
F/B
Title: Re: Milwaukee Midget
Post by: salt27 on April 01, 2016, 11:21:33 PM
I'm seeing an eerie similarity between the K and the Jag V-12 at about 2:09 . . .

https://www.youtube.com/watch?v=pPxpPYLW4kw#t=130



 

A bit disconcerting when they say the Lucas electronics will outlast the engine.    :-D
Title: Re: Milwaukee Midget
Post by: wobblywalrus on April 02, 2016, 01:13:54 AM
It must have been a good design.  The Wikepedia article says it was produced until 1969.
Title: Re: Milwaukee Midget
Post by: wobblywalrus on April 02, 2016, 01:17:03 AM
I should have said 1997.  That is a long life considering all of the changes in the auto industry in that period such as tightening emission regulations.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on April 02, 2016, 12:29:27 PM

[/quote]

A bit disconcerting when they say the Lucas electronics will outlast the engine.    :-D
[/quote]

A history lesson, were the electronics that good? Did that prediction come true?
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 02, 2016, 01:51:04 PM
John, my fear is that you have that backwards.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2016, 01:52:06 PM


A history lesson, were the electronics that good? Did that prediction come true?

Okay, we all pick on Lucas, especially  those of us obsessed with Brit cars.

In our MG club in Milwaukee, we have an award that is given out to participants in drives and rallies who suffer mechanical or electrical problems at inopportune times during an event - it's called "The Lucas Murphy Award".  

But for the most part - and a rare degree of honesty here, because Lucas is such an easy target - in defense of Lucas, at BMH/BMC/BL, the components ordered by the industry were almost without exception specified as close to the rating required of the circuit involved as possible.

A classic example is the headlight switch on an MGB.  It's a 10 amp switch.  Headlights typically are about 55 watts - a pair equaling 110 watts.  A 10 amp switch is rated for 10 amps @ 12 volts - 120 watts.  It works on paper, but if the alternator and charging system is putting out 13.7 volts - not uncommon - you're at 125 watts.  If you have any corrosion in the contacts, the draw is higher.

In short - in this case, at least - there is no margin for error in the specification or in the application.

I've put 20 or 30 amp relays on as many switches on my MGB as possible in order to preserve the wiring harness and switches.

And it's not like Lucas didn't make better quality switches - it's that BMH/BMC/BL tried to keep production costs down at the expense of longevity by specifying products with insufficient tolerances.

And then what happens?  Over time there's a switch failure, the switch is removed, the name "Lucas" is printed or cast onto the item, and the poor reputation gains legs.

Nobody uses "Autolite" or "Delco" as swear words, because neither Ford nor GM stretched their ratings as close to the margins as BMH/BMC/BL.

Guilt by association is what's made Lucas the butt of jokes.

Yet they remain funny . . .  :-D

Title: Re: Milwaukee Midget
Post by: wobblywalrus on April 02, 2016, 11:34:53 PM
It was the same in the bike industry.  The specifying engineers cut corners.  An example are ground wires.  Most Japanese electrics grounded the circuits through wires to a safe and secure grounding point.  The Lucas system tended to ground at the point of use with no ground wires.  The remote grounds were always more susceptible to problems than a central ground.  Plus, those old bikes tended to vibrate a lot and that did not help matters.
Title: Re: Milwaukee Midget
Post by: grumm441 on April 03, 2016, 01:58:01 AM
Quote
And the combustion chamber is formed in the piston

and what a good idea that turned out not to be......

Quote
to basically improve the combustion, it's a very lively combustion chamber

Too right it's a very lively combustion chamber, it's moving up and down like a a a, piston

G
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2016, 08:43:58 AM
Quote
And the combustion chamber is formed in the piston

and what a good idea that turned out not to be......

Quote
to basically improve the combustion, it's a very lively combustion chamber

Too right it's a very lively combustion chamber, it's moving up and down like a a a, piston

G

Yes, unfortunately, British engine designers of the mid 60's, including Hassan & Duckworth, became enamored with the efficiency of 2 valve "Heron head" diesel designs.

And then they made the "assumption", that those efficiencies could be transferred to gasoline burning designs.    Cosworth, Ford and Jaguar, as well as others, all had designs that featured the flat faced "Heron head".    An embracing of 1950's technology at its' best.     Although they could be made "workable", they were never as efficient as predicted.    The Cosworth SC series ended up being a huge disappointment in performance.

The downfall of all of these engines?    Inefficient combustion at compression ratios tolerable for gasoline.     Ie:  about half of what is used in diesel (compression ignition) designs.     The large amounts of ignition lead required to achieve "reasonable" power output, reduced the mechanical efficiency of these examples.

Like a lot of other "turd" engine designs, the Heron head can be made to work.    The formula for success is:

A/    LOTS of static compression
2/    Direct fuel injection
d/    and/or a "blower"

Sounds like the perfect Land Speed Racing engine to me.

Saaay, what class would the Midget be in if it was powered by a 1000cc blown diesel Heron headed Ford or Cosworth?    I have pistons for the Cosworth and 2/3 Ford heads.   I'm sure I also have a 1 liter Ford block, a crank, rods, dry sump kit, etc, etc   . .  . . . . . . .

Or maybe an Austin Mini pickup truck diesel powered?   We could race against Steve and the rest of the Salty Frogs.   (Although I don't think they are French . . . . .)

HEEEY!!!!   I just remembered!!!!!!    BMC made a 'B' series diesel!!!!!!    PERFECT!!!!!!    Now that's a REAL turd!!!!

Buuut, perhaps I'm getting too far out of the barn here . . . . . . .

I'm gonna get a Dr. Pepper and make an attempt at awakening.     Oh yeah, first week of April with a waning moon . . . . . .

 :cheers:
Notquiteawakeboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2016, 11:26:28 AM
BMC also made an A-series diesel for marine applications.

What a fun project that could be.

Mark, you'd look good behind the wheel of a 1 liter Mini Ute rolling coal.

Title: Re: Milwaukee Midget
Post by: gearheadeh on April 03, 2016, 01:16:45 PM
I beleive that the "LUCAS" distributor used a stock GM HEI component, perhaps that is why it worked for so long...... :dhorse:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 03, 2016, 09:37:30 PM

I'm gonna get a Dr. Pepper and make an attempt at awakening.  
:cheers:
Notquiteawakeboy

what the, do people actually drink that stuff?  bleuuuuugghhhh :-o
Title: Re: Milwaukee Midget
Post by: manta22 on April 03, 2016, 09:58:34 PM
At 10- 2& 4  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: salt27 on April 03, 2016, 10:14:58 PM
Touche, Neil.   :cheers:

I don't drink it any more but that was a clever response.   :-D
Title: Re: Milwaukee Midget
Post by: wobblywalrus on April 03, 2016, 11:35:48 PM
The Triumph Bonnevilles like I race (2001 through 2015)  have dual overhead cams with bucket followers.  The new ones have rocker arms and a single overhead cam like that jaguar motor. 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 04, 2016, 01:01:08 AM
... Like a lot of other "turd" engine designs, the Heron head can be made to work.    The formula for success is:

A/    LOTS of static compression
2/    Direct fuel injection
d/    and/or a "blower"...
???

I'm no expert on engine designs, but have no gripes about Heron-head configuration. The not-modern (1982) Moto Guzzi V50 I ride is far from a "turd". It doesn't have "LOTS of static compression" (less than 11:1), no direct fuel injection, and no blower, and doesn't use an inordinate amount of ignition timing. HP peaks at 49, with very usable torque across a wide band.

My other Heron-head vehicle (1917 Buick D35, 170 c.i. OHV four) doesn't make terrific power (at 4.4:1 C.R.) but I can't complain about its performance.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2016, 08:45:12 AM
... Like a lot of other "turd" engine designs, the Heron head can be made to work.    The formula for success is:

A/    LOTS of static compression
2/    Direct fuel injection
d/    and/or a "blower"...
???

I'm no expert on engine designs, but have no gripes about Heron-head configuration. The not-modern (1982) Moto Guzzi V50 I ride is far from a "turd". It doesn't have "LOTS of static compression" (less than 11:1), no direct fuel injection, and no blower, and doesn't use an inordinate amount of ignition timing. HP peaks at 49, with very usable torque across a wide band.

My other Heron-head vehicle (1917 Buick D35, 170 c.i. OHV four) doesn't make terrific power (at 4.4:1 C.R.) but I can't complain about its performance.

My comments were about the "Heron head" as a "racing engine".     The racing designs using this head type were never "outstanding", only passable.

On the other hand, as you point out, and I agree, heron head designs can be very "workable" at "street performance" levels.   The examples you have listed, plus the following:

A/    Ford 1600 Kent uprated as supplied in millions of Cortinas and Pintos
2/    Ford Essex V-4  and V-6
d/    Jaguar V-12
z/    Rover 2000,   as well as many others . . . . . .

Plus:
https://en.wikipedia.org/wiki/Heron_cylinder_head

Yes, I agree, it is workable.    I just do not want to use the design for a full out racing engine.    It is a poor choice for that application, in terms of bhp/liter produced.


How is the work progressing on your hemi?    Can't wait for the next installment of your developments.    I envy your machine work prowess and capability.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2016, 09:13:43 AM
At 10- 2& 4  :cheers:

Regards, Neil  Tucson, AZ

Well played, Neil.

Oddly enough, a good mix with Triple Sec as well.

It's crazy what one drinks in college . . .
Title: Re: Milwaukee Midget
Post by: TheBaron on April 04, 2016, 11:40:36 AM
I run a Heron head Moto Morini and Fordboy is correct…NOT a good design for racing…It is from the earliest days of OHV engine…Flip a flathead and you have a Heron,,,, then came bathtub chambered heads,,,then wedge,, then angled valves,,,,then hemi and pent roof  chambers….

 The Heron is great for truck engines as per the Chevy/GMC 348 engine that grew into the 409 engine…. Great midrange and good fuel mileage… However, the don't flow well at high rpm ..Mine falls right off a cliff ….Like one hp (2%) per 100 rpm past the HP peak

I'm working on improving it and it is a real hard challenge…. I chose it because it I knew I would not be able to quickly sort it out and I'd have a hobby for years here in retirement…..Be careful what you wish for…

Robert
The Baron Race Team
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 04, 2016, 11:46:36 AM
At 10- 2& 4  :cheers:

Regards, Neil  Tucson, AZ

Well played, Neil.

Oddly enough, a good mix with Triple Sec as well.

It's crazy what one drinks in college . . .

DP n Rum.... Guys I worked with in OK drank that all the time.... yep all the time...  :roll:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 04, 2016, 01:23:26 PM
Fordboy said: "The large amounts of ignition lead required to achieve "reasonable" power output, reduced the mechanical efficiency of these examples." Any combustion chamber design that requires large amounts of ignition lead usually means inefficient combustion. That happens to include "true" hemis.

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2016, 06:38:13 PM
BMC also made an A-series diesel for marine applications.

What a fun project that could be.

Mark, you'd look good behind the wheel of a 1 liter Mini Ute rolling coal.

Like I'd ever let that picture be taken . . . . . . . . . . .      :-D

 :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2016, 07:03:58 PM
Fordboy said: "The large amounts of ignition lead required to achieve "reasonable" power output, reduced the mechanical efficiency of these examples." Any combustion chamber design that requires large amounts of ignition lead usually means inefficient combustion. That happens to include "true" hemis.

Rex

Yes.   Rex you are absolutely correct.

True hemis, beloved in the late 40's and the 50's, also have other shortcomings:

A/    The largest surface to volume ratio of any combustion chamber design.
2/    A very high included angle between the valve centerlines, limiting valve lift @ overlap.
d/    Very high "flowback ratio" (reversion) between ports.
z/    I'm sure there are other things I'm forgetting about.

On the plus side though:

B/    Valve size as a percentage of bore diameter can be very large.
3/    Port to valve angle and port to bore angle can easily be very workable.
e/    Depending on the designer's layout, large port diameters can also be easily workable.
y/    Plenty of room for that second (needed) spark plug.

C. F. Taylor's collegiate Internal Combustion text covers chamber design in depth.    Anybody wishing to get a better education on this subject should pickup his book and read up.    I do not remember any coverage of emissions from various chamber shapes, and that is certainly a consideration for street engines these days.   Oddly enough, efficient combustion chamber shapes usually have low emissions.     An efficient burn leaves very little left over.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: hoffman900 on April 04, 2016, 07:12:09 PM
I think Mark hit the nail on the head.

Another detriment to a Hemi is its propensity to overscavenge - but that's nothing offsetting the valves (lots of machining $$$), 55* exhaust valve seats, and/or sinking the exhaust valve can't fix  :wink:

Heron heads don't work for the same reason rocket engines don't just dump into the atmosphere starting at the throat.

The true evolution of the 2 valve combustion chamber can be seen in your high end, purpose designed 2 valve race engines:

(http://www.cboggs.com/photos/probike/buell-3.jpg)

Turn a laval nozzle on it's side and add a bore/cylinder and voila!

and don't discount what doing something like this will do for a vintage bathtube combustion chamber!
http://www.performanceforums.com/forums/showthread.php?67302027-Doing-some-stupid-shit-to-an-old-datsun-head
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2016, 12:03:01 PM
Billet head for a Harley?     Or?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: hoffman900 on April 05, 2016, 05:40:13 PM
Billet head for a Harley?     Or?

 :cheers:
Fordboy

Close!

NHRA Pro Stock Buell.

More pictures here: http://www.yellowbullet.com/forum/showthread.php?t=487488&page=4


Another chamber:
(http://i200.photobucket.com/albums/aa147/GREG560/10616227_266737110182737_4920783061117644923_n_zps681a75d8.jpg)
Title: Re: Milwaukee Midget
Post by: grumm441 on April 06, 2016, 06:12:05 PM

I'm no expert on engine designs, but have no gripes about Heron-head configuration. The not-modern (1982) Moto Guzzi V50 I ride is far from a "turd". It doesn't have "LOTS of static compression" (less than 11:1), no direct fuel injection, and no blower, and doesn't use an inordinate amount of ignition timing. HP peaks at 49, with very usable torque across a wide band.


Don't get me started
these things are legendary for valve failures
and then there's my other favorite heron head bike

I run a Heron head Moto Morini and Fordboy is correct�NOT a good design for racing�It is from the earliest days of OHV engine�

Robert
The Baron Race Team

the Moto Morini
the piston failure motor.
Morini decided to put T slots in the pistons to deal with the heat of having a combustion chamber in them.
so if you give them a rev, the piston skirt falls off

G

Title: Re: Milwaukee Midget
Post by: Stainless1 on April 06, 2016, 10:29:36 PM

so if you give them a rev, the skirt falls off

G

G... you say that like its a bad thing.... have known a few girls that were just that way...  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 07, 2016, 06:56:56 AM
Billet head for a Harley?     Or?

 :cheers:
Fordboy

Close!

NHRA Pro Stock Buell.

More pictures here: http://www.yellowbullet.com/forum/showthread.php?t=487488&page=4


Another chamber:
(http://i200.photobucket.com/albums/aa147/GREG560/10616227_266737110182737_4920783061117644923_n_zps681a75d8.jpg)

I'm going to say a Nascar Cup head, not sure which manufacturer, but I'm pretty sure it is not a Chevy.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: gearheadeh on April 07, 2016, 07:39:57 AM
Which ever it is .... the cylinder bores are siamesed. not much room between them   :-o
Title: Re: Milwaukee Midget
Post by: wisdonm on April 07, 2016, 09:58:12 AM
An image search says the heads are the LS R Reaper heads done by Frankenstein racing heads right at 500+ CFM.
LSR Reaper head on a 283 with a 14 71 blower.

(http://i200.photobucket.com/albums/aa147/GREG560/10659377_266737303516051_8947801279159347484_n_zps2fd9e04f.jpg)

Powers this Pro Comp Eliminator BB/A. Disregard the 868. that was the old motor.

(http://i200.photobucket.com/albums/aa147/GREG560/1452413_756735641018540_603761452_n_zpsc26484e6.jpg)
Title: Re: Milwaukee Midget
Post by: hoffman900 on April 07, 2016, 08:11:26 PM
Yep, they're Frankenstein's LSR head.

http://www.frankensteinracingheads.com/recent-media/photos-recent-news-2
https://www.facebook.com/FrankensteinRacingHeads/photos_stream

How they treat the Hemi:
(https://scontent-lga3-1.xx.fbcdn.net/hphotos-xaf1/v/t1.0-9/1016924_158868477636268_410563243_n.jpg?oh=da9f08e77158f305f27697aa25cd6fb2&oe=578B0F03)

The dam in between helps with overscavenge issues.

Also look at for Pro Stock level cylinder head examples:

CFE Racing Heads:
http://www.cferacing.com/?pid=1010

Slawko:
https://www.facebook.com/Slawko-Racing-Heads-167343139947312/

RFD:
http://raceflowdevelopment.com/ (Curtis also does the heads on Championship FF and FC engines (Ford Kent)).


Just a slight divergent...  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2016, 07:59:14 AM
I'm going to say a Nascar Cup head, not sure which manufacturer, but I'm pretty sure it is not a Chevy.

 :cheers:
Fordboy

See!!!  What the heck do I know???

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2016, 08:52:56 AM

How they treat the Hemi:
(https://scontent-lga3-1.xx.fbcdn.net/hphotos-xaf1/v/t1.0-9/1016924_158868477636268_410563243_n.jpg?oh=da9f08e77158f305f27697aa25cd6fb2&oe=578B0F03)

The dam in between helps with overscavenge issues.


What is interesting to me is that:  The combustion chamber shape on their Hemi is VERY similar to what a Lotus TwinCam chamber looks like when I am done modifying it.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: wisdonm on April 09, 2016, 08:55:03 AM
That's because a Chevy NASCAR STOCK car engine is Not what they sell to the public. There is no stock in stock car anymore. Nothing.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2016, 06:53:54 AM
midget,

Flatout advises that the head gaskets are finished and ready to be shipped.

I'll have them sent to the ranch.

OBOY!!  Parts!!

 :cheers:
Fordboy

Gaskets arrived yesterday @ 10 am.     They looked good but I was frustrated about how to check them out.   Offering them up to the LMS sample gasket seemed like they were "slightly shrunken", perhaps from the copying process.

Then I had a brilliant idea!!!!    Offered one up to the cylinder head flow bench fixture!    It's slightly tight on the locating dowels, but matches up to the bores pretty well.   Gasket bore Ø measures 76.6mm on a 76.5mm spec so that is good.    I'll also offer it up to the head, take a photo and post it later.

An "offer up" to the block will be the final check.    Worst case scenario would be some "slight" relieving of the bore edge, something I've had to do before, so I'm OK with it.

Thanks to Mark Adelizzi and everyone @ Flatout Gaskets for producing a totally custom piece for an "orphan engine".     Mark is a long time gasket guy, formerly with Fel-Pro.    We opted to use his proprietary "coated solid copper" gasket material, because of the need to seal the water in the alloy Rover block.    If you are using solid copper gaskets with a water jacket, you might give his product a try.   Available in many thicknesses.    Check Flatout Gasket's site:

https://www.flatoutgroup.com/Default.aspx

I did take some photos, but I'm just not up to fighting with PhotoBucket at the moment.    I'll post them when I have more time.

 :cheers:
Fordboy

At long last, the photos of the solid copper head gaskets:

(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20001.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20001.jpg.html)

(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20002.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20002.jpg.html)

The one I fitted was "slightly" tight on the dowels in the flow fixture, but it seems workable.   And at ~ half the thickness of the stock gasket, a HUGE compression ratio gain.   We also gained compression ratio over the Cometic head gasket.   Their only option for bore Ø opening was 83mm.   Flatout was able to produce a custom 76.5mm opening for this special application.

It's nice to be able to get a part designed specifically for a small displacement application . . . . . .  as opposed to trying to make a "silk purse out of a sow's ear".

Photo of the gasket matched up to the head later.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2016, 05:50:35 PM
Gaaaa!!!!

I have been referring to the possibility of this phenomena for several decades.

This is the first photographic evidence that I am aware of.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Carbmonkey.png) (http://s1267.photobucket.com/user/fordboy628/media/Carbmonkey.png.html)

I don't think that he is just "snortin' the nitrous" . . . . . .   but it does appear that he has been "turned loose" on that carb . . . . . .



Slim/BobC,

We need a new imogee . . . .   dare I suggest:   Spankin' the monkey!!!!     :roll:

 :dhorse:
Soontobereplacedbyamonkeyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2016, 05:57:50 PM
Ahhhh . . .

Well, give him and 999,999 of his pals enough time, he may well build a competitive engine.

After all, the longest journey begins with the first step.

The question then becomes, "is this a trip you really want to make?"
Title: Re: Milwaukee Midget
Post by: hoffman900 on April 11, 2016, 07:04:25 PM
Good stuff, Mark. Looks like you guys have a ton of room between the bores.

Here is a photo how we did my set-up:
(http://i1291.photobucket.com/albums/b542/hoffman900/IMG_4423_zps18e0pyya.jpg)

I assume you guys are doing the same?
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2016, 10:50:51 AM
midget,

Just cleaned up a Cosworth head and installed some valves to mold a chamber for comparison to the special 'K'.   Poured the molding compound at 09:30, pics later.

Also molded a second cast of the 'K'.   If it's OK, the first one will be sent off to you to forward to your buddy Noonan.

Back to the flow adaptor for the throttle bodies . . . .

 :cheers:
Moldyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 12, 2016, 11:24:59 AM
Good stuff, Mark. Looks like you guys have a ton of room between the bores.

Here is a photo how we did my set-up:
(http://i1291.photobucket.com/albums/b542/hoffman900/IMG_4423_zps18e0pyya.jpg)

I assume you guys are doing the same?

Bob,

Yes, we are going to use a hardened wire o-ring set in a groove cut into the barrel, coupled with the copper head gasket and a receiver groove cut into the head face.

Just like a Top Fuel Hemi . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 15, 2016, 08:12:16 AM
He is why the 'K' will be EFI, and not carbureted . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/Carbmonkey.png) (http://s1267.photobucket.com/user/fordboy628/media/Carbmonkey.png.html)

MAJOR cranky with multiple Webers, go figure . . . .

Gotta get him off our backs, er, carbs . . . . . .

Let the little sh** buy his own laptop . . . . . .

Oh yeah, HAPPY FRIDAY!!

 :cheers:               (Hey!  Where is my "beat a dead monkey imogee? ? ? ? ?)
Monkeylessboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2016, 09:32:39 AM
 

Oh yeah, HAPPY FRIDAY!!

 :cheers:               (Hey!  Where is my "beat a dead monkey imogee? ? ? ? ?)
Monkeylessboy

Deceased equestrian flailing is permissible, but I draw the line at Rhesus pieces.

I'll give the little fella kudos - at least he's trying to fix it, rather than simply replace it.   
Title: Re: Milwaukee Midget
Post by: ggl205 on April 15, 2016, 06:43:30 PM
midget,

Just cleaned up a Cosworth head and installed some valves to mold a chamber for comparison to the special 'K'.   Poured the molding compound at 09:30, pics later.

Fordboy, what model Cossie are you building?

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2016, 06:19:35 AM
midget,

Just cleaned up a Cosworth head and installed some valves to mold a chamber for comparison to the special 'K'.   Poured the molding compound at 09:30, pics later.

Fordboy, what model Cossie are you building?

John

I have a pile of Cosworth BDD's that I am cleaning up to flow test.    Just using one as an example to show chamber design differences between Cosworth and Rover.

The carbmonkey thought it would illustrate some issues that 'K' series racers complain about.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: RichFox on April 16, 2016, 07:53:42 PM
A picture of the EXP
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2016, 09:10:00 PM
 

Oh yeah, HAPPY FRIDAY!!

 :cheers:               (Hey!  Where is my "beat a dead monkey imogee? ? ? ? ?)
Monkeylessboy

Deceased equestrian flailing is permissible, but I draw the line at Rhesus pieces.

I'll give the little fella kudos - at least he's trying to fix it, rather than simply replace it.   

midget,

Ahem.    The carb monkey demands that I convey to you that he is not that all that happy with you!!

Apparently this all stems from the fact that you can't tell the difference between a Capuchin and a Rhesus, or a Franciscan and a Jesuit, or even a Trump and a Cruz . . . . .   :roll:

Bone up on your simians, religious orders, and politicians if you wanna stay out of trouble.

(Although I admit the rhyme was good and a rhyme with Capuchin is a tough one, it's still all about mistaking a Czech for a Slovak or vice versa!!)

 :cheers:
InstituteofSimianDiplomacyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 16, 2016, 10:08:33 PM

Apparently this all stems from the fact that you can't tell the difference between a Capuchin and a Rhesus, or a Franciscan and a Jesuit, or even a Trump and a Cruz . . . . .   :roll:


Primatology was never my strong suit, but I'm not the only one to flunk that test . . .

https://www.youtube.com/watch?v=D-WD-7dAuKM
Title: Re: Milwaukee Midget
Post by: RichFox on April 16, 2016, 10:11:07 PM
It's the one run by Jefferies and Dolan. I don't remember a turbo and I understood it had been a Holoman and Moody factory effort prior to Doc and Jack getting it.They also had a bubble bach hatch that allowed them to run in another class. GT and Gas/fuel coup i think. GT guys thought it should be a coupe. Coupe guys wanted them to stay in GT. Lot of complaining.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 16, 2016, 10:37:53 PM
Hey Mark, what's the ONE thing that really matters when building racing engines?  

"EVERYTHING."



OK, getting back to the fact that details matter . . . . . . .

More photos of the new solid copper head gasket, this time mated up with the cylinder head,
(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20007_1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20007_1.jpg.html)

and Vs the stock Rover MLS gasket
(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20012_1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20012_1.jpg.html)

rear segment
(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20011_1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20011_1.jpg.html)
(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20013_1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20013_1.jpg.html)


front segment
(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20010_1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20010_1.jpg.html)
(http://i1267.photobucket.com/albums/jj549/fordboy628/Mark%20Sr%20014_1.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Mark%20Sr%20014_1.jpg.html)

It appears to be a very good matchup to the cylinder head, although there are obviously some dimensional differences:

New copper gasket:  .031" thick x 76.5mm bore Ø    ~ 3.62cc

Rover MLS  gasket:  .091" thick x 82.85mm bore Ø  ("flat" MLS section .069" thick)   ~ 9.45cc      a 261% increase in just the gasket volume!!

This little detail would necessitate a dome volume increase of 5.83cc's, just to maintain compression ratio!!

Carbmonkey says:  "It's complicated."     Because every detail matters.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stan Back on April 17, 2016, 01:02:12 PM
Mike?
Title: Re: Milwaukee Midget
Post by: ggl205 on April 18, 2016, 06:33:31 PM
Quote
I have a pile of Cosworth BDD's that I am cleaning up to flow test. Just using one as an example to show chamber design differences between Cosworth and Rover.

No mystery that I like Cosworth engines. I have used two in my first lakester (BDG and YBM). Both were super reliable and made good power. Decades ago, when racing FSV, we were put in with FB (now Formula Atlantic) that used Lotus, BDD and BDA engines almost exclusively. I never got over the sound they made at full song.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 18, 2016, 07:42:26 PM
I never got over the sound they made at full song.

John

Britain's ORIGINAL Fab Four.  :cheers:
Title: Re: Milwaukee Midget
Post by: hoffman900 on April 23, 2016, 12:41:15 PM
A good friend was on the dyno last week. Hopefully this gets some of the juices flowing for you guys...

https://www.youtube.com/watch?time_continue=2&v=Z1e9x9BmqDA
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2016, 06:20:44 PM
My first ride in a sports car was a Triumph TR3 in 1967.  My dad and his buddies headed up to Road America in the '62 Dodge, and his friend with the TR left it behind in case Mom needed to run to the store - we were a one-car family at the time.

And we were also deemed too young to be left at home, so my two sisters were jammed up behind the seats, I rode in front, and my mom drove us all to the Hy-Vee and back for enough provisions to finish out the weekend.

I haven't been the same since.

And when I think back, despite having the stress of 3 kids in tow, my mom was smiling all the way.

Dad - I know you're following this - you need to get mom a TR for her birthday this August.

Title: Re: Milwaukee Midget
Post by: ggl205 on April 23, 2016, 10:11:35 PM
My first ride in a sports car was a Triumph TR3 in 1967.  My dad and his buddies headed up to Road America in the '62 Dodge, and his friend with the TR left it behind in case Mom needed to run to the store - we were a one-car family at the time.

And we were also deemed too young to be left at home, so my two sisters were jammed up behind the seats, I rode in front, and my mom drove us all to the Hy-Vee and back for enough provisions to finish out the weekend.

I haven't been the same since.

And when I think back, despite having the stress of 3 kids in tow, my mom was smiling all the way.

Dad - I know you're following this - you need to get mom a TR for her birthday this August.



Yup, That clean C Production car did get the juices flowing.

Oh my, you brought back fond memories of Road America. I first attended this track with Graham McRae and his converted F5000 to CanAm. Also, my first taste of "brats". A beautiful track that I eventually had a chance to race.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 24, 2016, 01:13:30 AM

Oh my, you brought back fond memories of Road America. I first attended this track with Graham McRae and his converted F5000 to CanAm. Also, my first taste of "brats". A beautiful track that I eventually had a chance to race.

Plant me at turn 5, give me a beer and a brat with a clear shot of the track, and nothing else in the universe matters.

I think about Donohue with the AMC powered Lola, or Warren Agor tearing it up in a big block Camaro, or David Hobbs loosing grip in the 320i turbo in the wet, ripping up under the Corvette Bridge, and a minute later, watching them blast through the Mitchell Bend.

If I had my misspent youth to live over again, I'd misspend it in exactly the same way.
Title: Re: Milwaukee Midget
Post by: ggl205 on April 24, 2016, 08:27:52 AM
Quote
If I had my misspent youth to live over again, I'd misspend it in exactly the same way.

The same thing happened to me at Bonneville. I was sixteen (1963) and asked if I would like to spend a week at Bonneville with my good friend Bill Burke Jr. Of course I said yes but didn't know at the time what this would lead to. The salt bug bit hard and upon my return home, began scheming how I would return as a driver. It took a few years, 46 to be exact, and I made it back with a car. I never did recover from that first experience as a teen.

John
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 24, 2016, 02:18:09 PM
Chris,
I actually owned, along with my good friend Harry Haggard, the Hobbs 320I. Got it in the early 80s and it sat in my garage in Long Beach for several years. My sons used it to play "race car" in! We blew up the engine in 88 on the Drake Engineering dyno. I still have the torched piston and rod hanging on my shop wall. To much boost and not enough intercooler, it was making about 600 HPs when the piston melted through. I heard that Mclearn was able to get around 680 out of it with qualifying boost and Hobbs really knew how to drive it.
Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 24, 2016, 03:23:33 PM
Rex -
 
I'm getting old, but I remember at the time that I thought the BMW, along with Ludwig's Miller Mustang, were probably the most technologically advanced and well put-together production based racers I'd ever seen.

Coming off of turn 5 at Road America, you've scrubbed off a lot of speed, and then need to flog it to make it up the elevation.  The BMW was peaky, and the second the boost came up, it was Katie, bar the doors, because the car would get a little light, and Hobbs needed to finesse it to gather enough speed to make the hill into turn 6.  But once it hooked up, that's all she wrote.

Just great racing.
Title: Re: Milwaukee Midget
Post by: krusty on April 25, 2016, 08:07:22 AM
Rex, great to hear you mention Harry Haggard; I learned so much from him (and Jonesy Morris) when I worked with him '86 doing IMSA. Hopefully we'll have salt this year and please stop by for a chat.

Midget, you are absolutely right about both Hobbo and Klaus. I was fortunate to have worked with David  in '87 when he co-drove with us (Levi Garrett Camaro) Sebring. He could drive anything, and drive it very well. One of the best, period.

Also hi fordboy - we'll get our reunion yet.

vic
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 25, 2016, 08:43:57 AM
midget,

Sorry, very busy.


Regarding crank sizes:

Mains, Std size for 1400 Rover, crank should be ground @ middle of spec to low limit,  Mahle Motorsport (Vandervell) bearings

Rods, Std size for small journal BMC, crank should be ground to middle of spec,  Mahle Motorsport (Vandervell) bearings

Normally, for service parts, the crank size spec is a range of .0005"/.0006" from high to low limits, as opposed to the factory build sizes, which are "graded" in 2 or 3 steps.  The "grading" process recovers parts that are "slightly out" the main sizing spec, thereby lowering manufacturer costs.   In a perfect world, all parts outside of "spec" would be "discarded" as "not useable".    However this does not account for Mondays, Fridays, or 4 beers/ 3 martinis, with lunch.

I think the sizes are readily available in both metric and inch sizes off the King Engine Bearing online catalog.

Vic,

Considering a B'ville trip this year, even though the Midget is not very far along.   Let me know when you are going.    Any chance you will attend R/A in July?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: ggl205 on April 25, 2016, 08:50:13 AM
I just knew LSR was were old, ex road racers went to die. I no longer feel alone (lol).

John
Title: Re: Milwaukee Midget
Post by: krusty on April 25, 2016, 06:03:44 PM
We are usually at SpeedWeek from the set-up day Thursday through the next Thursday, as we run 2 cars and have 5 different (class) engines to play with. I don't know what Jim, the "Head Hoodlum" has planned yet, but we've been ready since 2014 to try to up the D/GRMR records that our car holds (by the guy I originally built the car for) and then, hopefully, put in our big B engine. Also probably run E/BGSR with our new blown 260" (did you see the Hot Rod article?). Also have a C. We will be at Wilmington this weekend to finally shake it down - it was ready for Bonneville 2015. No to Road America - my last race there was 1993 TransAm. After the season, I relocated to NASCARland.

John, what do you mean "old"? I'm only 70 - you and Rex are 'way older. And, yes, this seems to be a road racers' refuge.  :evil:

vic
Title: Re: Milwaukee Midget
Post by: Stan Back on April 25, 2016, 08:00:05 PM
Krusty --

What class is E/BGSR?

Stan
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 25, 2016, 08:09:25 PM
Vic,
OK so I have a couple of years on you !!! You are still the "Krusty" one. As long as we have Chris' site way laid I have attached a pic of Harry, Dennis Asse and myself at Sears Point a couple of years ago. Both doing well.

Rex
Title: Re: Milwaukee Midget
Post by: ggl205 on April 25, 2016, 10:53:07 PM
Rex:

I haven't heard Dennis Asse's name in forever. I purchased a ton of Porsche parts from the Asse brothers in the 70's. I think Dennis successfully did a little LSR after a good road racing career?

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2016, 12:53:48 AM
Hopefully this gets some of the juices flowing for you guys...


We have been a bit behind the curve -

Got an e-mail from Rody Crank this weekend - needed the final finish dimensions.  I got ahold of Larry Ireland at Mahle, NA, who chased down the part number and got the dimensions for us.  Normally, you order standard, .020 under, etc., but I wasn't sure where we were starting.  We, on the other hand, are starting with the bearing and having the crank ground to fit. 

I've learned that I'm about to be on the frustrated end of a wasted call when I inquire about engine bearings and the person on the other end, dutifully scrolling through the menu, asks which interior option package my 2004 MG 25 has.  Stocking retailers in Great Britain were unable to provide the dimensions, even with the part number, so I needed to buttonhole the manufacturer.  Should be seeing the crank before the next full moon.

Also received a small package from McMaster Carr today - the hardened washers to top off the Chevy piston rings we're using to hold the deck plate in place.  T&T - I owe you guys lunch.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN0707_zpscmyujvmp.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN0707_zpscmyujvmp.jpg.html)

I've got the mold of the head which I need to ship off to Noonan - hopefully this week.  Mark's got a fixture ready to flow the throttle bodies - things are ramping up.   :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 26, 2016, 01:20:06 AM
Those are the first Chevy piston rings I've ever seen with a thickness greater than their diameter... :lol:
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 26, 2016, 03:04:28 AM
you're harsh Jack! He'd probably been slaving for hours, trying to translate English to American or vise versa, before he posted that.  :? :? :? :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 26, 2016, 09:03:22 AM
Hopefully this gets some of the juices flowing for you guys...


We have been a bit behind the curve -

Also received a small package from McMaster Carr today - the hardened washers to top off the Chevy piston rings we're using to hold the deck plate in place.  T&T - I owe you guys lunch.


midget,

I'm gonna cut you a break because it was almost 11pm when you posted the above, BUT:

When you describe piston pins as piston rings, I get a little nervous about your state of mind . . . or, perhaps more correctly, your state of residence . . . . .  :roll:

Don't make me demote you back to "Grasshopper",   Get with the program, learn the names of the bits and use them correctly.

Although in all fairness, you do have to learn both sets of parts names:  British, and the correct American nomenclature . . . .   :roll:   It's not LATIN or GREEK . . . . .

Once again, I blame the beer . . . .

 :dhorse:  :dhorse:  :dhorse:
Describeitcorrectlyboy
Title: Re: Milwaukee Midget
Post by: ggl205 on April 26, 2016, 09:25:13 AM
I still have a good contact at Mahle-Clevite. If you need someone to help out with bearings, Bill McKnight is your guy. Let me know what you need and I will ask Bill. I may even still have some juice at King Bearing too.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2016, 09:28:40 AM
Well, perhaps this is a subconscious reflection for my prejudice, hatred, disdain and refusal to acknowledge most things Shitvrolet. 

Let me rephrase -

" the hardened washers to top off the Chevy junk we're using to hold the deck plate in place. "

I feel much more comfortable with that phrasing - and I still owe the guys at T&T lunch . . .
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 26, 2016, 10:59:34 AM
Silly, English-wanna-be boys, those are gudgeon pins!  :x :x :x

Be sure to clean them with some paraffin!  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 26, 2016, 10:00:56 PM
Had a great chat today with Mark Wilke. Mark's the grandson of Bob Wilke, who headed up the Leader Card Indy teams.  They're preparing the '68 Unser car for exhibition at Indy next month - 100 years at the Brickyard.  They just got it running, but are looking for a place to run a few laps to see if it's still track worthy.  The Milwaukee Mile is out - too expensive and too much politics.

It's set up with the nose they used in '72.  It's been sitting as a display piece for years, and they weren't even sure they had pistons in it until they pulled the plugs!  I suspect somewhere in the warehouse is a late '60's Offy with no slugs in it.  :wink:

Mark's a walking encyclopedia of Indy.



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 04, 2016, 12:14:10 AM

So I get a call from Minneapolis this morning - it's Mark Wilke.

Mark - "Chris, do you rent GoPros?  We want to get some footage of the '68 Eagle running a few laps at Indy for the 100th anniversary."

Chris - "Geez, no, we're not doing much in the way of camera rentals, but I've got a GoPro complete with a roll bar clamp I'll loan you in exchange for a copy of the raw footage."

Expect a video post in early June.  :wink:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 04, 2016, 08:07:39 AM
ATTABOY! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2016, 09:47:09 AM
My mad-man in Michagan has come through again -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/1kcrank_zpsl1pmhwjt.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/1kcrank_zpsl1pmhwjt.jpg.html)

He's sending it off to be balanced, and we should have a K-nine Krank in our possession in short order.

 :cheers:
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on May 10, 2016, 10:58:28 AM
Krikey, Khris!  :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2016, 11:59:36 AM
What I really love about a short stroke crank is strength you get from the overlap of material through the main journals and the crank journals - strength through architecture.

Yup . . .

It'll be a couple of weeks yet - Greg's making a trip up to his preferred balancing provider next week, and I'll make a trip up to gather both the new one and the old 1.4.

Oooooh . . . P A R T S ! ! !

Mark - anybody need me to drop off a crank rebuild in the next few weeks?
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 10, 2016, 01:33:36 PM
I keep thinking, are you sure you want to carry all that extra weight with those extra main bearings?  :-D :-D :-D  :roll: :roll: :roll:  :evil: :evil: :evil:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2016, 01:49:48 PM
66% more bearing surface?  I'll take it!  :cheers:

We're going to punish this li'l sombitch.
Title: Re: Milwaukee Midget
Post by: Finallygotit on May 10, 2016, 07:51:00 PM
We're going to punish this li'l sombitch.

Of that, I have no doubt!  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 14, 2016, 06:57:03 AM
What I really love about a short stroke crank is strength you get from the overlap of material through the main journals and the crank journals - strength through architecture.

Yup . . .

It'll be a couple of weeks yet - Greg's making a trip up to his preferred balancing provider next week, and I'll make a trip up to gather both the new one and the old 1.4.

Oooooh . . . P A R T S ! ! !

Mark - anybody need me to drop off a crank rebuild in the next few weeks?

Not that I am currently aware of.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 22, 2016, 11:00:39 AM
midget,

Well, it's lookin' more and more like you will be the final Bonneville I/GT record holder . . . . . . . . .

 :cry:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 22, 2016, 12:05:08 PM
midget,

Well, it's lookin' more and more like you will be the final Bonneville I/GT record holder . . . . . . . . .

 :cry:

I hope you're wrong - I didn't build it, and I am not continuing to build it - only to have it become some "Last of the Mohicans" homage to a by-gone era.  And I certainly don't want it to be the last MG to have turned a wheel on the salt.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 23, 2016, 11:43:16 PM
A little Indy update - word's out that Pancho Carter is going to be driving the Leader Card Eagle on Thursday at Indy.  Doesn't get much more Wisconsin than that.

There's three groups of vintage cars that will be doing laps on Thursday afternoon between 2:30 and 4:30.

Should be interesting - they ran a few laps at Madison International Speedway (Oregon, Wisconsin) last weekend.  They're not sure which gearset they've got in it, but I suspect it's a tall set.  MIS is a 1/2 mile paved - they weren't able to get to second gear on the straight, but I saw and heard the camera video, and the old Offy's sounding really sharp. 

The crank is finished and balanced - ready to ship once the check clears.  We'll mock it up and get final deck height nailed down, and then the wallet starts taking the serious hits - liners, pistons, rods . . . after that, most of the rest of it - ecu, cams, injectors - looking to be off-the-shelf.

Problem there is - some of the shelves are in Great Britain . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Queeziryder on May 24, 2016, 11:13:34 AM
Chris,
Don't forget you have friends on this side of the pond  :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 24, 2016, 09:52:29 PM
Chris,
Don't forget you have friends on this side of the pond  :-D :-D :-D

And Neil, THANK YOU for that.

But that raises a very vexing question to me.

In the United States, there are dozens of websites, along with eBay, that offer used racing equipment.

My on-line searches in Great Britain have turned up little in cast-off options.

Are there any British based links - similar to http://www.racingjunk.com/ - that might be worth combing through?

Are there areas in Great Britain that are "hot beds" of racing, where checking out the local craigslist site might turn up something?

Or would sharing such knowledge with a Colonial agent devolve closely guarded national intelligence?

I'd like to keep MI6 at bay . . .  
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 28, 2016, 08:25:31 AM
midget,

While dropping off some BMC heads for flow testing, the Mini-Maven brought me a donation of some cast off, stock BMC 1275 wrist pins for your K series deck plate.   They are in the "K-pile" of bits here in the "laboratory" awaiting your perusal.     I recall that dimensionally, the BMC pin was the original choice, although the Chevy ones appear to work.

Whatever works best . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 29, 2016, 12:22:09 PM
One race down, 2 to go, on the REAL SUPER SUNDAY.

Title: Re: Milwaukee Midget
Post by: wisdonm on May 29, 2016, 06:14:29 PM
I hear ya, but I started Saturday morning watching the live streaming of the Nurburgrin 24 hour GT race.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2016, 06:34:06 PM
I hear ya, but I started Saturday morning watching the live streaming of the Nurburgrin 24 hour GT race.

And you didn't mow the lawn, I'll bet!   :cheers:

Trying to find out if any of the historic cars actually turned some laps this weekend at Indy - I'm supposed to have some footage, but the weather on Thursday stunk.
Title: Re: Milwaukee Midget
Post by: wisdonm on May 29, 2016, 08:21:25 PM
Cut that on Thursday. Don't cut on weekends. I did do some landscaping between Indy and NASCAR. Bought 3 twelvers of MGD long necks between F1 and Indy. It's Miller time.  :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on May 30, 2016, 12:33:17 AM
They're still running Miller's at Indy?  :? Wayno
Title: Re: Milwaukee Midget
Post by: wisdonm on May 30, 2016, 09:10:07 AM
Sadly Indycar has banned them. However, the Indy Motor Speedway museum is full of them and they participated in their historic parade display. Harry Miller was originally from Wisconsin. When he left, he gave his neighbor, Ollie Evinrude, a outboard motor as a gift.  Wonder what became of that. Fortunately the Miller Reunion will be at the Milwaukee Mile on June 24-26 this year.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2016, 11:30:52 PM
The crankshaft arrived Thursday - I neglected to bring it home from work, but will do so this week - time permitting.  It is crunch time around here at work - made even more so in that I've taken on the responsibilities of Human Resources.

Did I mention my assistant quit last month?  Nobody to blame for a lack of a replacement than myself, as I now also resource the humans.

But I have been able to make headway on the Frankensprite.  Been working on it pretty consistently most evenings and weekends that haven't been eaten up by work.  All wiring tested well - finally found my schematics and notes.  Built the harness from scratch, sans the Painless flasher kit.  If you put big enough wires on British cars, tie the grounds together well and avoid Lucas products, the lights tend to glow a little brighter, although you lose the ability to utilize the car's wiring as a citronella replacement and a deterrent for mosquitos.

I'd have likely had it started had it not been for the fuel line leaking - an observation made late enough in the evening to push the project off another day or so.

Shooting for British Car Field Day - June 19 - Sussex, Wisconsin.

Also - tore the basement apart looking for a crankshaft pulley for Fordboy - it's a no-show - but I did get the lawn mowed, which complimented Mrs. Midget's fine gardening skills.  The yard hasn't looked this good since I started on the Midget, lo these many years ago.
Title: Re: Milwaukee Midget
Post by: grumm441 on June 06, 2016, 06:02:42 AM
Chris,
Don't forget you have friends on this side of the pond  :-D :-D :-D

Plenty of room on our salt lake for you
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2016, 09:51:27 AM

Plenty of room on our salt lake for you
G

The car doesn't take up too much room.  :roll:

Gairdner has always been in the cards, but given the questionability of Bonneville these last two years, it may well turn out to be sooner than later. 

Of course, Gairdner has had a checkered history of weather related hit-or-miss events as well. 

What's been stuck in my mind is Garry Orton and the Kiwi Cooper team who came over last year and had to board the horse for lack of a track.  They were fortunate enough to find storage, which is a contingency I would want to have in place before I'd put it on a boat.  God only knows what will happen if they can't run this year. 

But first things first - can't race without an engine.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 10, 2016, 08:39:44 AM
midget,

Any plan/timetable to work out the final engine parts dimensions?

Did you ever send the combustion chamber mold to Wossner?

All the relevant data is on my laptop, and archived on the external backup drive.

I'll need some advance warning, as I am as busier than I wanted to be and June carries a lot of commitments for me.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2016, 10:51:39 PM
10-4 on the busy thing.

I've had 2 days off in the last 20, we're rehersing up a show for Summerfest (Flogging Molly Hatchet - a Spooffest production, featuring Bubbas in Kilts, an Irish Southern Rock send up complete with too many Les Pauls, crummy sounding Peavey amplifiers and Bagpipes - July 3rd, 2:30 PM at the Briggs and Stratton Stage) http://summerfest.com/2016-lineup/

But in my spare time . . .

Terry - for the first time in 36 years, the Bugeye has awoken . . .

https://youtu.be/yMJGaJIJ9I4

Podunk had the faith in my ability to get his thing going.  Most of the heavy lifting was done.  I'm planning to take it to the British Car Field Day this weekend, but as soon as I'm convinced it will make the trip to Indiana, and I get a genuine weekend off, I'll bring it down, and Terry, you can pizz off YOUR neighbors as well.

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 16, 2016, 07:00:07 AM
Uhhmm,

The cam with bumps on it?
Title: Re: Milwaukee Midget
Post by: Podunk on June 16, 2016, 11:11:54 AM
Chris,
THANK YOU!!!!!!!
Terry
Title: Re: Milwaukee Midget
Post by: jacksoni on June 16, 2016, 11:30:37 AM
Sweet!!!  :cheers: :cheers:

I put one of them in a Vega in 1972. Really nice swap as well. No need to change front springs or anything.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 16, 2016, 07:36:32 PM

Plenty of room on our salt lake for you
G

The car doesn't take up too much room.  :roll:

Gairdner has always been in the cards, but given the questionability of Bonneville these last two years, it may well turn out to be sooner than later. 

Of course, Gairdner has had a checkered history of weather related hit-or-miss events as well. 

What's been stuck in my mind is Garry Orton and the Kiwi Cooper team who came over last year and had to board the horse for lack of a track.  They were fortunate enough to find storage, which is a contingency I would want to have in place before I'd put it on a boat.  God only knows what will happen if they can't run this year. 

But first things first - can't race without an engine.

Any number of car museums that would happily display it for a year, once word got out I'm sure something/where could be found.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 16, 2016, 11:07:26 PM

Any number of car museums that would happily display it for a year, once word got out I'm sure something/where could be found.

Free parking in the merry old land of Oz?  Not a bad thought.  I'd want to also chat with Steve Pike in Bacchus Marsh who was here in 2009 with the Healey streamliner reproduction.  They know the Gairdner drill, and might be able to steer me to a tow/trailer hire by a sympathetic sucker MG enthusiast.

And seeing as MG is reopening in the Australian market, maybe I can twist their arm into some sort of support.

We had some Aussies come through Milwaukee last week in their MGs - boated them over and have been touring the states.  They've done the Cape Town to Cairo run, Europe, Central America.  I missed chatting with them, but two members of the MG3 club here in Beerhaven shared some time with them.  They were headed to the EAA museum in Oshkosh and down to Chicago.

Doesn't look like I'll make the show this weekend.  Finally got the Frankensprite up to temp, and it just kept spitting coolant.  Maybe it's overfilled, but that will need to be sorted before I take it anywhere.  But I will say this - when it finally gets up to temp and settles into an idle, it sure sounds sweet.

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 17, 2016, 06:16:23 AM

Doesn't look like I'll make the show this weekend.  Finally got the Frankensprite up to temp, and it just kept spitting coolant.  Maybe it's overfilled, but that will need to be sorted before I take it anywhere.  But I will say this - when it finally gets up to temp and settles into an idle, it sure sounds sweet.


If the engine is regurgitating large amounts of coolant, you MAY need to run a "pressure bleed system" since the radiator is lower than the cylinder heads.

Without a pressure bleed system, any air trapped in the cooling system parks in the system at the highest point, usually the cylinder heads.

This is a recipe for disaster, AND, a HUGE towing bill . . . . . . . .

Caveat emptor
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 17, 2016, 07:14:20 AM

Doesn't look like I'll make the show this weekend.  Finally got the Frankensprite up to temp, and it just kept spitting coolant.  Maybe it's overfilled, but that will need to be sorted before I take it anywhere.  But I will say this - when it finally gets up to temp and settles into an idle, it sure sounds sweet.


If the engine is regurgitating large amounts of coolant, you MAY need to run a "pressure bleed system" since the radiator is lower than the cylinder heads.

Without a pressure bleed system, any air trapped in the cooling system parks in the system at the highest point, usually the cylinder heads.

This is a recipe for disaster, AND, a HUGE towing bill . . . . . . . .

Caveat emptor

The V6 Commodores here, the car our Hlden V6's came from had just this situation and have a bleeder on top of the thermostat housing, trap for young players there.......
Title: Re: Milwaukee Midget
Post by: jacksoni on June 17, 2016, 08:35:45 AM
I may not know the exact meaning of Fordboys "pressure bleed system" but Dr Goggles solution is one. I believe some early (maybe most) vintage corvettes had similar issue and in my streamliner the water tank in the front of the car was significantly lower than the top of the head. Cured with a small pressure tank mounted on the firewall above the head. Had a small tube that I plumbed to the heater port on the water pump and thermostat housing so there was flow through the tank. Kept the head clear of bubbles and never had heating problem with the closed system in blown 2L engine. Maybe this sort of arrangement is what Mark is talking about.
Title: Re: Milwaukee Midget
Post by: salt27 on June 17, 2016, 08:52:13 AM
A thermostat housing with a radiator cap/filler on top has worked for me in a similar situation.

Dormam 902-863 may work, the one I used was made my Moroso.

Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2016, 10:24:20 AM
Actually, the highest point in the cooling system is the filler/catch can.  It's located on the firewall, the top of which is about 6 inches above the outlet on the back of the manifold.  It's plumbed to the front and back of the manifold, so in theory, once water is circulating and pressure is built up, any air should be heading there.

You can see it at the end of the video.

I'll dick with it tonight.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 19, 2016, 12:19:04 PM

Doesn't look like I'll make the show this weekend.  Finally got the Frankensprite up to temp, and it just kept spitting coolant.  Maybe it's overfilled, but that will need to be sorted before I take it anywhere.  But I will say this - when it finally gets up to temp and settles into an idle, it sure sounds sweet.


If the engine is regurgitating large amounts of coolant, you MAY need to run a "pressure bleed system" since the radiator is lower than the cylinder heads.

Without a pressure bleed system, any air trapped in the cooling system parks in the system at the highest point, usually the cylinder heads.

This is a recipe for disaster, AND, a HUGE towing bill . . . . . . . .

Caveat emptor


I may not know the exact meaning of Fordboys "pressure bleed system" but Dr Goggles solution is one. I believe some early (maybe most) vintage corvettes had similar issue and in my streamliner the water tank in the front of the car was significantly lower than the top of the head. Cured with a small pressure tank mounted on the firewall above the head. Had a small tube that I plumbed to the heater port on the water pump and thermostat housing so there was flow through the tank. Kept the head clear of bubbles and never had heating problem with the closed system in blown 2L engine. Maybe this sort of arrangement is what Mark is talking about.


midget, et all,

The inlet manifold flow for "bleed" is a "iffey" proposition.   "Iffey" cooling systems cost you peace of mind and MONEY.    Why create another 'K' series cooling system/potential disaster?    Overly complicated cooling system procedures using simplified componentry are cheaper, but inherently unreliable.    This is another example of where a slightly more complicated system with extra components is actually simpler in operation AND more reliable.

You know me, I want positive pressure differential between the radiator, high point of the engine, and a "coolant differential pressure" (surge) tank.   The ONLY way to do this is with bleed lines from the aforementioned components, coupled with a suction line to the inlet side of the water pump, and using a tank mounted higher than the other components.

This is a Cosworth diagram specifically for BD series engines.    Similar flow setups can be created for any power plant/cooling system.

(http://i1267.photobucket.com/albums/jj549/fordboy628/Cooling%20system%20schematic%20001.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Cooling%20system%20schematic%20001.jpg.html)

Just my 2¢ since it's your engine . . . . . .

Caveat BOP/BMC enthusiast . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2016, 03:12:05 PM
Mark, Happy Father's Day!

The inlet manifold flow for "bleed" is a "iffey" proposition.   "Iffey" cooling systems cost you peace of mind and MONEY.    Why create another 'K' series cooling system/potential disaster?   

Tutorial time -

Of course, I don't want to create a headache.  But what makes the intake manifold water flow - which is plumbed to the heads though fairly large passages at the top of both the front and the back of the heads - an "iffey" situation?

The top of the head(s) are currently sitting about 1 1/2" below the top of the radiator -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0713_zps9a7n1uzb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0713_zps9a7n1uzb.jpg.html)

The top of the filler can - or header can - is 4 1/2" above the top of the intake manifold - which is well above the top of the heads and manifold, as well as the radiator -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0714_zps7cpbywqq.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0714_zps7cpbywqq.jpg.html)

A shot of the plumbing from above -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0715_zpskhv5hikh.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0715_zpskhv5hikh.jpg.html)

The top of the radiator sits slightly above the heads, and the - okay, let's call it a "header tank" - I think I referred to it previously as a "catch can" - sits above everything else in the system. 

Since I last reported on it, it hasn't been spitting, causing me to think that any air in the system has worked its way out, and seeing as I filled it while not running, expansion of the fluid may have occurred.  Nevertheless, it seems to be running on the warm side. 

How warm?   :roll:

Kate's shopping, so I can borrow her candy thermometer . . .  :wink:





Title: Re: Milwaukee Midget
Post by: Peter Jack on June 19, 2016, 07:20:11 PM
Chris, your last picture tells a lot. If it's getting hot just running in the garage, it should. There's no air going through the rad. It's hard to tell from the picture if there's enough room for a fan attached to the water pump pulley. If so put one there with a full shroud sealed to the rad. If not move the electric fan onto the rad and use a full shroud sealed to the rad on that side. A fan on the water pump side should stick half out of the shroud for maximum efficiency. I'm not a huge fan of electric fans in front of the rad, especially for something that could be marginal with cooling because it's difficult to set them up efficiently.

Hope this helps. It's unfortunate that it probably involves considerable work.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2016, 02:15:13 AM
Chris, your last picture tells a lot. If it's getting hot just running in the garage, it should. There's no air going through the rad. It's hard to tell from the picture if there's enough room for a fan attached to the water pump pulley. If so put one there with a full shroud sealed to the rad. If not move the electric fan onto the rad and use a full shroud sealed to the rad on that side. A fan on the water pump side should stick half out of the shroud for maximum efficiency. I'm not a huge fan of electric fans in front of the rad, especially for something that could be marginal with cooling because it's difficult to set them up efficiently.

Hope this helps. It's unfortunate that it probably involves considerable work.

Pete

Hey, PJ.

Your concern is mine as well.

I haven't run the engine for a long enough period of time to determine if the fan is or is not effective.  Given it's location - attached to the grill opening on a flip-front bonnet - the hood has to be down for the fan to have any effect.  That test won't occur - actually can't occur - until I'm confident the rest of the cooling system is functioning properly. 

I've yet to run the engine any longer than necessary to open the thermostat (labeled 180 degrees) and circulate some water through the radiator for about a minute after that event - which is why I'm using the candy thermometer to check the water temp in the header tank.  The temp gauge on the dash just shows L to H, and I'm not sure how "H" "H" is, or if the gauge is functioning properly.  I want to adjust the electronic thermostat for the fan to kick in at about 200.

I'm going at this cautiously.

At the end of the day, it probably will need a shroud re-think.

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 20, 2016, 04:57:16 PM
Mark, Happy Father's Day!

The inlet manifold flow for "bleed" is a "iffey" proposition.   "Iffey" cooling systems cost you peace of mind and MONEY.    Why create another 'K' series cooling system/potential disaster?    

Tutorial time -

Of course, I don't want to create a headache.  But what makes the intake manifold water flow - which is plumbed to the heads though fairly large passages at the top of both the front and the back of the heads - an "iffey" situation?

The top of the head(s) are currently sitting about 1 1/2" below the top of the radiator -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0713_zps9a7n1uzb.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0713_zps9a7n1uzb.jpg.html)

The top of the filler can - or header can - is 4 1/2" above the top of the intake manifold - which is well above the top of the heads and manifold, as well as the radiator -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0714_zps7cpbywqq.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0714_zps7cpbywqq.jpg.html)

A shot of the plumbing from above -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN0715_zpskhv5hikh.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN0715_zpskhv5hikh.jpg.html)

The top of the radiator sits slightly above the heads, and the - okay, let's call it a "header tank" - I think I referred to it previously as a "catch can" - sits above everything else in the system.  

Since I last reported on it, it hasn't been spitting, causing me to think that any air in the system has worked its way out, and seeing as I filled it while not running, expansion of the fluid may have occurred.  Nevertheless, it seems to be running on the warm side.  

How warm?   :roll:

Kate's shopping, so I can borrow her candy thermometer . . .  :wink:

midget,

Thanks on the father's day wishes.

OK.  After checking out your photos, your system has MOST of what I described, AND, it is properly placed.    Some lines need to be properly sized, or internally restricted.

What is good:
A/    header/surge tank size and placement
2/    suction line size and placement
d/    radiator placement

What I would do/add:     (keeping in mind that I accept ZERO "issues")
A/    restrict the flow of the upper hose into the header/surge tank to something like 1/8th or 3/16ths Ø.
2     I would add a "bleed line" from the top of the radiator to the h/s tank, also 1/8th or 3/16ths Ø.     Use a "Y" adaptor or weld another bung into the tank.
d/    run an 8/10 psi (or so) coolant recovery pressure cap on the h/s tank.    More psi if you are confident in the system.
z/    I would also add a non-pressurized coolant recovery tank, (ala current street vehicles) to the system at the pressure cap relief fitting.   Plumb this to the bottom of the    
       coolant recovery tank.    This automatically allows hot engine regurgitated H2O to be "re-ingested" as the engine temp cools, engine running or not.   Thus,
       coolant level becomes "maintenance free".    Well, as much as anything is, on a specialty vehicle.

BTW:  that upper hose to the h/s tank looks crimped/kinked.     But we all know that you are a kinky bugger . . . . . . . .    :roll:

Again, just my 2¢  

But if you want to make it to Hoosierland, and back above the "Cheddar Curtain" in the middle of summer . . . . . . . . . . .    :-)

I also suspect that airflow through the radiator might be minimal at low speeds and/or stop and go traffic.    You will need to determine that via testing on the road.    Whether an electric fan or engine fan will be adequate? ?


Back to my flowbench fixtures . . . . .

edit:  In my experience, hot, engine out coolant should go into the bottom of the radiator, and coolant out the top of the radiator should go to the water pump inlet.   This "flow direction" tends to "self-bleed" air from the radiator/system.   If the flow is reversed, you definitely need a bleed line.    Again, just my 2¢ 

Back to fixtures . . . . .
Title: Re: Milwaukee Midget
Post by: Podunk on June 20, 2016, 08:47:50 PM
Chris,
I must have given you the Top Fuel cam by mistake. OOPS.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2016, 12:44:42 AM
Chris,
I must have given you the Top Fuel cam by mistake. OOPS.
Terry


Oh, sure . . . give me the cam, and keep the blower . . .

Actually, as I'm getting this thing closer, the idle is a nice burble - just sharp enough to let someone know it's not stock, but not so lumpy that it's likely to be a problem on the street.  :wink:
Title: Re: Milwaukee Midget
Post by: Podunk on June 21, 2016, 09:36:29 AM
That would depend on how the right foot is indexed.
Title: Brexit
Post by: Milwaukee Midget on June 24, 2016, 09:27:57 AM
I see the British voters provided American buyers an 8% discount on engine parts today.

Sorry to see you go, Mr. Cameron, but on the way out, could you drop off a post for me?  I think I'll be doing some bearing shopping this afternoon . . .  :wink:
Title: Re: Milwaukee Midget
Post by: wobblywalrus on June 24, 2016, 09:28:21 PM
This probably will lead to Scotland, Gibraltar, and Northern Ireland going their own ways.  There are a lot of folks that would not mind rolling the clock back a week and voting a bit different.  Of course, no one can predict the future when they drop in that ballot.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2016, 02:04:19 AM
This probably will lead to Scotland, Gibraltar, and Northern Ireland going their own ways.  There are a lot of folks that would not mind rolling the clock back a week and voting a bit different.  Of course, no one can predict the future when they drop in that ballot.

All true and possible or likely.

But here's what I know.

The British pound has taken a big hit, yet they're still under EU trade rules.  There's no telling if the pound will rise or fall from this point on, but this is a significant enough drop relative to the dollar that, with respect to what I need to purchase for the K-engine, buying now is wise, regardless as to whether the pound has hit rock bottom or not.  It's an equation of good value versus time constraints.

Yes, I'm being very mercenary about all of this.

Because, as you point out, this was a ballot drop.  Once the politicians start taking control and interpreting "the will of the people" , the trend will be toward stability.  Right now, instability is my friend, because stability will trend to a higher pound.

If you live outside of the UK, now is the time to get those imported Triumph, BSA and Norton parts. 
Title: Re: Milwaukee Midget
Post by: Hoody on June 25, 2016, 05:13:17 AM
This probably will lead to Scotland, Gibraltar, and Northern Ireland going their own ways.  There are a lot of folks that would not mind rolling the clock back a week and voting a bit different.  Of course, no one can predict the future when they drop in that ballot.


Scotland may leave, however they would currently have issues with supporting themselves due to the drop in oil prices which they claimed in the last referendum would pay for their economy. Before NI can call a referendum they have to prove the public are behind them which there is no evidence of at this time. As far as Gibraltar goes i have no idea, although i would be surprised if they rejoined Spain as some are claiming due to Spain being an economic  basket case like a lot of southern Europe at the moment.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 05, 2016, 05:48:45 PM
midget,

Scored some discard 6mm ID valve guides (Honda? ? ?) from off the Serdi @ T&T when I cleaned off the machine.

I'm hoping that they might be suitable for "dummy guides" for further flow testing, but who knows at this point.

I have 2 projects I need to complete before I can devote any time to the 'K', but you knew that.

You still need to make some decisions to finalize some dimensions so the rest of the parts can be specified and possibly ordered.

Any idea when your schedule will return to sanity?

Oh wait, I just remembered, you live in "Beerhaven" . . . . . . .  and it is Summerfest week . . . . . .

Hope you got to chug some Jack with Willie (or whoever).     Get back to me when you awaken . . . . .   :-D

 :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 06, 2016, 05:56:04 PM

You still need to make some decisions to finalize some dimensions so the rest of the parts can be specified and possibly ordered.

Any idea when your schedule will return to sanity?


Well, I'm not working Summerfest this year, but the day job is a huge time suck, I still haven't resourced a human, but I am scheduling interviews, and while the overtime is nice, sometimes money just costs too much. 

But I do want to take advantage of what I'm seeing as an opportunity to save some dough due to the decline of the pound against the dollar.  So I've eyed up 3 cams from Piper I'm looking at.

You mentioned you were looking for a "high energy" lobe, quick open, and I'm thinking the ARK1444 might fall into that category.  Shorter duration, but again, we've got the ridiculous R/S ratio facing us down, so the relative tdc and bdc timing is exaggerated.  I'm going to use the Vizard calculator and see what I come up with.  Seeing as we can now adjust the overlap - I already have the adjustable cam pulleys - do we have enough information to chose a grind?  I'd like to pull the trigger before the mad dogs and Englishman come to their senses . . .



Piper grinds

Model      Int   Ex   lift   lift

ARK1444              276   276   .481   .479

ARKBP320M    290   280   .460   .440

ARK1227            280   280   .462   .460
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 08, 2016, 07:09:48 AM
You mentioned you were looking for a "high energy" lobe, quick open, and I'm thinking the ARK1444 might fall into that category.  Shorter duration, but again, we've got the ridiculous R/S ratio facing us down, so the relative tdc and bdc timing is exaggerated.  I'm going to use the Vizard calculator and see what I come up with.  Seeing as we can now adjust the overlap - I already have the adjustable cam pulleys - do we have enough information to chose a grind?  I'd like to pull the trigger before the mad dogs and Englishman come to their senses . . .



Piper grinds

Model      Int   Ex   lift   lift

ARK1444              276   276   .481   .479

ARKBP320M    290   280   .460   .440

ARK1227            280   280   .462   .460

I'll dig out the info I have on the Piper grinds and crunch it.   You might want to consider a cam "kit" from them, to solve all the valve train issues in one fell swoop.   I seem to remember all the Brit racers are using Piper cams for their 'K' series engines.

Maybe they also use 'rat' pistons from Hamlin . . . . . . 

 :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on July 08, 2016, 09:49:18 PM
"Maybe they also use 'rat' pistons from Hamlin . . . . . ."

Arrrggghhh.....................

Regards, Neil  Tucson, AZ 
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2016, 10:22:23 AM
midget,

I noticed that Gary Gray, Shazam Racing, has entered for Speed Week this year, with his 2001 Honda Insight.   I did an internet search for info about his car/results, and came up with some results from his Texas Mile entry, March of 2015.

https://www.texasmile.net/mileresults.php?event=15&cni=3672

I think Gary is a member here, I believe he has posted to your diary on occasion.     Gary, if you are out there lurking, let us know what your plans are, and how your Insight is going.    Hope you have good salt and good luck.     I'm hoping that there will be more entries in I/GT in the near future.    How cool would THAT be?

Gary, any chance of you creating a "Build Diary" for your Honda?    It is unclear from the Texas Mile data if you run as a "hybrid" or as gasoline powered only.

BTW, I'm currently driving a 2010 4 door Insight, and have owned one of the earlier, smaller 2 door versions.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 09, 2016, 10:27:57 AM
"Maybe they also use 'rat' pistons from Hamlin . . . . . ."

Arrrggghhh.....................

Regards, Neil  Tucson, AZ 


Heeeyyy,   sorry . . . . . .

Not everybody can be floydjer . . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: gkabbt on July 10, 2016, 06:29:44 AM

Mark, Don't know if you saw my pics from ECTA back in April but Gary and Caitlin had their Insight at that meet.

(https://lh3.googleusercontent.com/LmoCcCvbZ5sVqCXBl2Vvtmx_TnBr_GqG6AirrV4xrhxhCK2miAHBvQhnQ-_6MVpPDlPRRGxJiCXr=w1024-h768-no)

(https://lh3.googleusercontent.com/eK5_NcytM9h12YwLpn7hIHwImZGoHXK-cuPiNHodqLcYH9Qt3KGzQxefAsQMapcwin9FllOjP8XU=w1024-h768-no)

(https://lh3.googleusercontent.com/eduNhT2zp8iBkWodwjnBT_gpue737n4HFRRhokgqjDUJYUuZrgEXkBQY0XoHN03eZmufRWHH8UaB=w1024-h768-no)

(https://lh3.googleusercontent.com/QEaCWQ36V_Q2uuPOPf1YoeK9A-bzdvIWuucimwNO3kgr7Kf8Np-fRFsy01Y9KriNxgrRnW30Stzl=w1024-h768-no)

(https://lh3.googleusercontent.com/erI1kJ8OhE2IAhFH8HqIFgyAYZ-SH9Km7959XGOiXCgrxUm3412BqXKY7SRkG-fYzQySCyx7dRd6=w1024-h768-no)

(https://lh3.googleusercontent.com/6fR1sH2QiAQ32LgKsw2EGU4zjxzgW_7I1U2OSr4dmeAnw8T0tK-SpMabtZqLkcGTnucCRUKnq2cF=w1024-h768-no)

And this is their run results:

Pos.   Class    #            Driver          Model, Color   Best Speed    Run 1      Run 2

1       I/GT     4555A  Caitlin Gray    Blue                103.4007      94.2211  103.4007                     
2       I/GT     4555    Gary Gray      Blue                101.7409      96.878    101.7409

I cannot swear to it but I "think" they were on gasoline only.

HTH,
Gregg
Title: Re: Milwaukee Midget
Post by: jacksoni on July 10, 2016, 06:42:39 AM
It may not work for other cars but my personal experience has been 12-15mph difference Maxton/Wilmington to Bonneville.
Title: Re: Milwaukee Midget
Post by: RidgeRunner on July 10, 2016, 07:52:55 AM
     A gentleman who had a lifetime of motorsport involvement once told me that as a rough rule of thumb he figured Maxton speeds for most classes to be about 80% of what could be expected at Bonneville.

             Ed

Title: Re: Milwaukee Midget
Post by: jacksoni on July 10, 2016, 09:17:01 AM
Hmmmmm, 20% of 160 make about 30 mph. I'd be pretth happy with that needlesss to say. Going to run out of gear though. 10500 here I come. :)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 10, 2016, 12:28:50 PM
It's a brilliant choice for the class - best aerodynamics of any two-seater in a 1-liter category.  If the car was still pulling at the end of the mile, it's a likely contender I wouldn't bet against.  Between Wilmington and the Texas Mile, I suspect Gary's never had a real opportunity to top it out.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 10, 2016, 05:37:05 PM
I think an Insight ran at Maxton, G/BGT class went 160.2 and then in G/GSS went 177. I saw one at Bonneville but not sure how it did- and let to a lot of discussion on landracing.com about whether a Honda Motorcycle engine into an Insight was a legal swap in GT. Part lead by a nephew of mine who went so far as to buy a pretty trashed Insight before getting the question fully answered (no) and without the skills and for sure the money to build it. OH Well.  Anyway you have probably seen the video of the Hasport Insight (and I think that is the one from Bonneville we saw) that unfortunately crashed at El Mirage and made the national news. Little short wheelbase cars going fast can get scary. I don't remember what they figured as the cause of the crash.

Is the Shazam car the one that was back behind the Stateline in 2014?  We looked at and chatted some with him then but I don't remember.
Title: Re: Milwaukee Midget
Post by: ShazamRacing on July 10, 2016, 09:32:33 PM
Hey all,

Thanks for the interest in Shazam.  Nice to see the pics on this forum!  We ran in two classes at the first Wilmington meet this year.  I/GT (with my daughter setting the record at 103.4) and in I/FMS on E85 only, where I ran 106.6 before the rain/accident shut things down on Saturday.  With the uncertainty in the weather, we decided 5 runs was enough to say we had done our testing, and we packed up and headed home.  Both Caitlin and I plan to drive at Bonneville.  We will be running in the gas class this year.  Depending on how things go, I anticipate trying fuel next year.  Chris is right in that we have never really been able to see top speed in these 1 mile 'drag' races, so we hope against hope that we can finally get to run at Bonneville and see what she can do.  Our HP curve maxes at 7200 on the dyno, and we are typically at 56-5700 in the mile and still pulling.   

I did enter Shazam at Bonneville in 2014 and spent the entire time in the Nugget parking lot.  We did get an inspection and bail-out test completed, however.  I was bummed not to have thought about leaving my car there and running later like Chris did, and I was crushed (but happy for him) that the old record was broken.  Glad that it wasn't upped by too much, however. 

We are running with the original 3-cylinder gas motor, no hybrid assist.  That was the only way I could find to get control of the ECU (aftermarket).  15:1 diamond pistons, Hyabusa ITB's, custom exhaust. Not much improvement over stock, however.....
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 10, 2016, 11:25:32 PM
Hi Gary,

Thanks for posting up your plans and congrats on your record @ Wilmington.

If you are pulling 5700 in the mile, and can pull up to your peak power rpm, that is 5700/7200 or a 20.8% rpm increase.    Don't forget that velocity is a function of the cube of bhp available, and as a result, extra power is gobbled up at a furious rate.    In 2013, once Chris hit the dip in the Grenade's power curve, that was all she wrote . . . . . .

A better model would be based on bhp @ 5700/bhp @ 7200, and then that should be factored at the rate of the cube root.    Perhaps the square root if you want to optimistic.

If you have an ~21% increase in bhp from 5700 to 7200, you should be able to put up competitive speeds, or better.    I wish Chris was going to be ready this year, it would be cool to check out your ride and have another competitor in the class.

Best of luck to you and Caitlin.

 :cheers:
Title: Re: Milwaukee Midget
Post by: ShazamRacing on July 11, 2016, 10:12:21 AM
Thanks Fordboy,

My engine puts out about 58 hp at the wheels at 5700, and 67-70 hp at 7200, depending on air density, etc.  That's right at 20%.  Maybe I have a chance.  The torque curve is amazingly flat from 5500 - 7200.  I have engine problems at the moment, however.  She smoked badly last time I started her, and I found aluminum filings in the oil!  Will be tearing into the motor this week to see what's up.  I have a spare, and will see what I can cobble together.  At worst, we will go back with a stock motor (Still 1.3 hp/c.i.!) with better valve springs.  Valve float limited the top end when we ran the stock motor before.  I was running 15" wheels and tires at Wilmington.  I've since changed back to the original 14's, and have added lowering springs.  This has taken 3"+ off ride height, which will hopefully help cheat the wind a bit more.  I had hoped the larger tires would help with top end speed (they still may at b'ville), but the car seems to like the 14's better in the mile. 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 11, 2016, 10:37:08 AM
I gotta say something here.  It's about the spirit that stays alive in land speed racing.

Where else are you gonna find two racers, aiming at the same record, sharing data and help like Shazam and MM/FB are doing?

Just stupendous.  Thanks for reminding me that we're a great community here. :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2016, 07:06:40 PM
I just pulled up the specs on the stock version - If you can get it lowered and the engine stays glued together, it's likely to be the package to beat.

http://www.insightcentral.net/encyclopedia/enspecs.html

And there's a graph for the shift points . . .

http://www.insightcentral.net/_images/ratios.jpg

I imagine you're running the manual?

The 2-3 drop in the gear ratios is a bit wide, but if the powerband is flat, an extra couple of miles with a .25 drag cd will likely be something you can overcome.

Personally, I'm glad I got it when I did, because if this combination works, I think it's going to be a tough nut to crack.

Best of luck to you and Caitlin - Go get it!  :cheers:
Title: Re: Milwaukee Midget
Post by: Interested Observer on July 11, 2016, 11:34:59 PM
MM and Shazam,
I couldn’t help myself, and did some calculating.  Boy, its going to be close..
Assuming the Insight has 70 sealevel horsepower, 19.2 square feet of frontal area, Cd = 0.25, and weight of 1900 pounds, I get 123 mph at Bonneville.  Also assuming the gearing is agreeable.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 12, 2016, 07:00:19 AM
Hey, before we go totally Japanese here . . . . . . .   :roll:

Ever hear back from Wossner on the pistons? ? ?

Yes, yes, I know you are totally buried @ your day gig . . . . . . .    It's just so . . . . . . .   INCONVENIENT!!

AND, BTW . . .  Where is the "crankshaft porn" you promised weeks ago? ? ? ? ?

Some of us can't wait much longer to see something nekkid . . . .   :roll:    Our time is limited!!   If you aren't going to deliver, us old guys will have to petition Tony to update his avatar . . . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 12, 2016, 07:11:06 AM
So whaddaya want :evil: me to do?  Post nekkid pictures of Nancy or something? Prevert!
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 12, 2016, 11:36:19 AM
Well Jon, that would be preferred over pics of your crankshaft....  :roll:

However I think Mark's comment was directed at Chris...
Oh, if I'm wrong,  :cheers:

Added... Jon, is prevert what you are before you become a pervert?

So whaddaya want :evil: me to do?  Post nekkid pictures of Nancy or something? Prevert!

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2016, 11:51:26 AM
A photo of Nancy on this tread would lend it a degree of culture and beauty well beyond the rudimentary reminisces, beer banter, garage goofups, and mathematical mayhem our readers have come to know and trust.

Hmmm . . . maybe we do need a distraction.

Jon, have you got that shot of Noonan and Nancy at PRI?
 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 12, 2016, 12:29:46 PM
I've got both of 'em.  Which do you think I should post -=- the one showing Mark's profile? :evil:


EDIT:  They both show Mark from the side.  Now whaddeweye do?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2016, 01:17:32 PM
I've got both of 'em.  Which do you think I should post -=- the one showing Mark's profile? :evil:


EDIT:  They both show Mark from the side.  Now whaddeweye do?

skip it . . .  :wink:
Title: Re: Milwaukee Midget
Post by: gkabbt on July 12, 2016, 07:01:48 PM
So whaddaya want :evil: me to do?  Post nekkid pictures of Nancy or something? Prevert!

Well.....how about the Pastie Pasties pic from several years ago? I REALLY, REALLY liked that one!  :evil:

Gregg
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 12, 2016, 07:23:22 PM
It's still here on the site. :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2016, 07:33:22 PM
So whaddaya want :evil: me to do?  Post nekkid pictures of Nancy or something? Prevert!

Well.....how about the Pastie Pasties pic from several years ago? I REALLY, REALLY liked that one!  :evil:

Gregg

Whoa, boys . . . settle down now.

I think THIS is what we are referring to - a Yooper delicacy -

http://theyoopergirl.com/2015/02/traditional-yooper-pasties/

But ALSO available fresh from the oven from a wonderful little hole-in-the-wall shop just 20 blocks from the Pommy Pigmy Playhouse -

http://reynoldspasties.com/#home

AND available in the frozen food section of fine grocers throughout the upper Midwest.

They're tasty!
Title: Re: Milwaukee Midget
Post by: gkabbt on July 12, 2016, 07:59:37 PM
Since you're taking the nekkid out of this, I can say that I can recommend Jean Kay's Pasties in Marquette, Mi:

http://jeankayspasties.com/

When I was up at Jon's a couple of years ago, he sent me there and WOW.....Dodge GOOD to this Southern Boy!
Chris, Next time you and Kate are up there, please go! They REALLY are delicious!

Gregg

Oh well.....I still like Nancy's Pastie Pasties!  :evil:
Title: Re: Milwaukee Midget
Post by: wobblywalrus on July 13, 2016, 12:51:09 AM
They have those in the UK.  They might be originally from there.  These is a shop in London that has varieties from places like Cornwall.  The curry ones are my favorite.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on July 13, 2016, 01:32:27 AM
So... 'pastries' lost its 'r' when I wasn't looking? :?

Out of the first eight dictionaries consulted, six of them defined 'pasties' only as coverings for a woman's nipples.
However, the other two dictionaries taught me that pasties (food) are not a type of pastry as I had thought; they are all made with meat and veggies.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 13, 2016, 07:28:25 AM
Pasty is pronounced PASS-tea, and pastie is PASTE-ee.  Pasties are said to be of Cornish origina -- and they evidently made it to the UP of Michigan in the dinner pails of Cornish miners that flocked here during the 19thcentury to live and work in the copper mines and the iron mines.

A pasty is made of meat - such as coarse-ground flank steak - diced or cubed or sometimes thin-sliced potatoes, and underground vegetables including rutabaga, sometimes carrot, onion, and so on.  It is wrapped in a medium-tough pie crust and baked.

Anything else you need to know for the MM build?
Title: Re: Milwaukee Midget
Post by: jacksoni on July 13, 2016, 07:34:21 AM
Looks just like an empanada to me- sl different fillings though.

SSS, maybe you can start a food thread so we can go back to cars here... :roll: :roll: :cheers:
Title: Re: Milwaukee Midget
Post by: Finallygotit on July 13, 2016, 10:23:44 AM
It's Gregg's fault, he started this gastronomic detour.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 13, 2016, 10:37:33 AM
One more story and I'll quit.  I spent lots of time in the Copper Country as a student and community radio announcer - so I learned stuff.  Like the miner's wives would make pasties with the meat at one end - and a fruit or cake filling at the other.  Toivo would have dessert after he ate the meat portion.  And the dinner bucket was often a two-story affair, with the food in the top portion.  The bottom was water tight and had a removable cap, and Toivo's wife, Helga, would fill it with hot tea as he got ready to to the mine, and as the tea cooled during the hours -- the heat rose and kept the pasty warm so his lunch was even more tasty.

I don't know how Helga got the ketchup down to him, though.

End of food hijack.  I officially declare it dead. :dhorse:
Title: Re: Milwaukee Midget
Post by: gkabbt on July 13, 2016, 09:29:16 PM

End of food hijack.  I officially declare it dead. :dhorse:

SSS, Just one last comment and then we're done!

It's Gregg's fault, he started this gastronomic detour.

Dan, If SSS had not posted Nancy's pastie pasties picture years ago, it would have not brought it up.....so it was HIS fault...LOL!  :-D
OK ----- WE'RE DONE WITH THIS GASTRONOMIC DETOUR  :dhorse: :dhorse:  :dhorse:

So now, it's back to the Midget and His Crankshaft.....LOL!  :-D  :-D  :-D

Gregg

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 14, 2016, 06:47:06 AM
Hey, before we go totally Japanese here . . . . . . .   :roll:

Ever hear back from Wossner on the pistons? ? ?

Yes, yes, I know you are totally buried @ your day gig . . . . . . .    It's just so . . . . . . .   INCONVENIENT!!

AND, BTW . . .  Where is the "crankshaft porn" you promised weeks ago? ? ? ? ?

Some of us can't wait much longer to see something nekkid . . . .   :roll:    Our time is limited!!   If you aren't going to deliver, us old guys will have to petition Tony to update his avatar . . . . . . .

 :cheers:

Jeeezz . . . . . .   :roll:   :roll:

All I wanted was a couple of pictures of the bare steel billet part to be used in Chris' K series engine . . . . . . .    :|

I did not want any insight into the mental state of all you sexagenarians . . . . . .   :dhorse:   :dhorse:

AND, BTW,   sexagenarian doesn't mean what some of you think it does.   :-o   :-o   :-o

I was already disappointed when I found out . . . .   :cry:   :cry:   :cry:

And now . . . . .  we return you to the regularly scheduled programming . . . . . .

Take it away MM


 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 16, 2016, 06:39:43 AM
midget,

Did you ever order? ? ?

A/  the 5mm aluminum rod to fill the water passage in the cylinder head?

2/  the 5mm dia, long length drill or reamer needed to fit the aluminum rod into the head?

d/  I'll follow up with the length needed for the drill/reamer.

z/  I think the rod total length is about 20"  (508mm)

I think it is a good idea to get these installed BEFORE I start grinding on the intake ports . . . . . . . . . . .

Just sayin' . . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 17, 2016, 08:32:35 AM
midget,

Since I need to place an order from McMaster-Carr for some other projects I'm trying to finish up, after your phone call I decided that it makes more sense for me to add one $1.17 item to my order, (the alloy 5mm rod), than for you to pay $10.00 for drop shipping one item to my place.   I'm placing my order today, so it will be shipped on Monday and I'll have it in my hands Tuesday.    I'll take some pics of the process and post them afterward.   You can owe me a beer . . . . . . . . . .   :-D

Speaking of BEER . . . . . . . .

For those in the Chicagoland area, Noon Whistle Brewing is a new craft brewery on Roosevelt Rd. in Lombard, IL.    Had occasion to visit and sample yesterday, I recommend a visit, especially if you are a "Hop Head".    No tours, no food served, just a tasting room and an ever changing list of about 8/10 unusual craft offerings.    Usually a Groupon available, and there is a local "Food Truck" outside one or two nights a week.   They have a website and/or you can call for info.

For those in the Baltimore area, Union Craft Brewing is another small craft brewery that has matured over the last 4 years.   I have visited there and recommend it as well.    Again, no food, BUT, short tours of their smallish space on Saturdays, when a local 4 star "Food Truck" or 2 is in their parking lot, and the food is unbelievably good.  A smaller "Tasting Room" is on the premises.   They have a rotating list of about 10/12 offerings, with 3 or 4 of the more popular available at all times.   My personal favorite is the "Blackwing Lager" which pairs well with the "Mexicentric" food trucks offerings.    For "Hop Heads", Double Duckpin IPA will fill your needs.   Their head brewer is a "Hop Head", so many of their offerings are "Hop Centric".   Again, they have a website and/or you can call for info.   The brewery is in a part of Baltimore that is undergoing "Gentrification", so Saturday parking can be tough, but it is worth the walk if you have to park a couple of blocks away.

Both of these small brewers deserve your support if you are into craft brews.

Additional beer reports to follow, since MM's racing is . . . . delayed . . . . . .

Hey SSS, what are you drinkin' dere up in da UP? ?    Red, White and Blue? ?     Follow up beer availability report please, as I need to know if civilization as we know it ends at the Wisconsin state line . . . . . . .    :roll:     Is dere craft beer beyond "Packerland".     Inquiring minds want to know.

Oh wait, I seem to remember that civilization ends at the Illinois state line . . . . . . .  but as you are from EGV, that puts you in a unique position to judge, and I value your opinion.    :-D

 :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 17, 2016, 09:08:50 AM
Mark, to the best of my knowledge - Marquette's a hotbed of brewing.  Our favorite place is the Ore Dock but there are probly a half-dozen or more hanging around here.  Nancy is definitely NOT a hop-head -- preferring beers that aren't hoppy.  Whatever that means.  But one of her guys works there and she gets free beer, so it's not all that bad.  I drink orange pop when I'm there.

I quit drinking a good bunch of 24 hours ago - and craft beers didn't exist then 'cept in basements and back porches (to my knowledge).  About the only "different" beer from Miller High Life and Blatz -- was the bock beer they'd push out the doors when they cleaned the barrels in the spring.  And I tasted that crap once and I swore off anything that wasn't yellow, mildly fizzy and alcoholic -- in the way of beers, at least.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 17, 2016, 09:50:00 AM
Mark, that place is right next to Woodberry kitchen. Have you been there? A favorite of ours when we are eating in town. Varied, eclectic menu, farm to table stuff.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 18, 2016, 08:44:31 AM
midget,

5mm rod is on the way, should be at the ranch Tuesday.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 18, 2016, 08:49:41 AM
Mark, to the best of my knowledge - Marquette's a hotbed of brewing.  Our favorite place is the Ore Dock but there are probly a half-dozen or more hanging around here.  Nancy is definitely NOT a hop-head -- preferring beers that aren't hoppy.  Whatever that means.  But one of her guys works there and she gets free beer, so it's not all that bad.  I drink orange pop when I'm there.

I quit drinking a good bunch of 24 hours ago - and craft beers didn't exist then 'cept in basements and back porches (to my knowledge).  About the only "different" beer from Miller High Life and Blatz -- was the bock beer they'd push out the doors when they cleaned the barrels in the spring.  And I tasted that crap once and I swore off anything that wasn't yellow, mildly fizzy and alcoholic -- in the way of beers, at least.

Slim,

Thanks, I'll have to check out Marquette some time.

Yeah, that bitter hop aftertaste is acquired over time, and I'm not there yet.

BUT, I have gone over to the "dark side" . . . . . .  well, at least as far as my beer is concerned.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 18, 2016, 08:52:56 AM
Mark, that place is right next to Woodberry kitchen. Have you been there? A favorite of ours when we are eating in town. Varied, eclectic menu, farm to table stuff.

Even though we have been to Union Craft a couple of times, I was unaware of Woodberry kitchen.    We will check it out next time we are in town.    We are planning on a Baltimore foray sometime in the early fall, I'll keep you in the loop and maybe we can catch up.

 :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on July 18, 2016, 08:57:47 AM
Mark, that place is right next to Woodberry kitchen. Have you been there? A favorite of ours when we are eating in town. Varied, eclectic menu, farm to table stuff.

Even though we have been to Union Craft a couple of times, I was unaware of Woodberry kitchen.    We will check it out next time we are in town.    We are planning on a Baltimore foray sometime in the early fall, I'll keep you in the loop and maybe we can catch up.

 :cheers:

We should be around so please do ( maybe out second week October). We are headed to South America Thursday. Car is packed/loaded for Bonneville for which I leave day after return from above trip. Looking forward to good salt and speeds.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 20, 2016, 09:59:25 PM
Pom Rod issue.

Yeeessshhh . . . what a mess.

Okay, better in the garage than on the street.

After blowing out the ignition module and receiving a warranty replacement, and with Kate's help, I got the ignition properly dialed in tonight.  Got it to idle, and after it warmed up a tad, I gave it a stiff stab of the throttle - and Mount Vesuvius erupts.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN07181_zps32yqaqdr.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN07181_zps32yqaqdr.jpg.html)

Blew the hose right off the fitting.  I killed the ignition instantly - nothing's damaged but my ego - but now I need to tear the whole front end off again.

This is going to go on the back burner for the time being.  Mark's pushing on the K, I concur, and this will simply have to wait.

Until then, I'll contact the public works department in Herculaneum and see what waste reclamation permits I need to clean up the mess . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN07171_zpsptblajai.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN07171_zpsptblajai.jpg.html)

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 21, 2016, 06:41:54 AM
Kitty litter gets expensive, but it will work and soak up the spill and leave the concrete about as clean as before.  Be patient - let it stand for a days or three, and massage it around so the littlest particles can soak up their ration and then be moved so other little bits can get their share.

But beach sand will work just as well and is free (well, if you're careful).  Same deal -- move it around - like every day or two, and use a broom and not just that construction shovel (flat edge).

Throw the oil-soaked stuff away properly.

Having finished "Clean your Oily Garage Floor Unit 1" I now return the thread to one and all.  Maybe somebody didn't know the entire routine, hey? :lol:
Title: Re: Milwaukee Midget
Post by: gkabbt on July 21, 2016, 07:30:19 AM

It IS a British car, albeit with an American engine, and was just marking it's spot!   :-D  :-D  :-D

X2 on the kitty litter.....works wonders.

I just passed through the PA oil country yesterday and if I'd known of your misfortune, could have picked some up for you!

Gregg

 
Title: Re: Milwaukee Midget
Post by: jacksoni on July 21, 2016, 07:53:47 AM
I use kitty litter too. Can get a big bag and use a lot, spreading around as Slim mentions. Usually the stuff is not saturated, even with a "small" spill as you have and I scoop it into a bucket and reuse.

Obviously blowing off a hose like that is a problem and unusual. Suspect most would think the end was improperly installed and guess that is possible. I have heard also that if things are plumbed incorrectly so flow is blocked and you get an instantaneous spike to very high pressure it can happen as well. I see you have a remote filter set up. Check flow path. And a bunch of engine builders on Speedtalk think Fram filters are junk and collapse and otherwise fail, you might check the filter for failure as well. If it failed could give the pressure spike I am thinking of. They mostly like Wix-Napa Gold is same an maybe more easily available.
Title: Re: Milwaukee Midget
Post by: wisdonm on July 21, 2016, 10:05:04 AM
Ah. The legendary Wix filter. You see the decals on race cars, especially NASCAR, but I've never seen them in stores. I was given one once.

With the kitty litter, you should do the twist on it, to grind it into smaller pieces and force it into the crevices. But beware the pumas. https://www.youtube.com/watch?v=kaqTuLQThsY (https://www.youtube.com/watch?v=kaqTuLQThsY)
Title: Re: Milwaukee Midget
Post by: jacksoni on July 21, 2016, 10:16:32 AM
Are you suggesting they don't work or are not available?

http://www.wixfilters.com/WhereToBuy.aspx  Your zip code shows a dozen or so close retailers.

Also  at Summit, Jegs etc.
Title: Re: Milwaukee Midget
Post by: wisdonm on July 21, 2016, 10:34:01 AM
Hard to find. I've only been in an O'Reilly's once, and didn't notice them.

I used the filter, still have the decal.
Title: Re: Milwaukee Midget
Post by: nickleone on July 21, 2016, 05:49:32 PM
Chris,
Found this video of the Midget at Bville 2013

https://www.youtube.com/watch?v=VflfZi4822k


Nick
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 21, 2016, 09:19:44 PM
Ahhh - the long-lost video - Thanks, Nick!

Don, I know that Mel up at C&S stocks the Wix racing filters, and they've got the PH8A equivalent there.

Upon examination, I'm going to take the full blame on this failure for two reasons.

A - I cheaped out on the fittings - should have used a name brand - and I know better than this, but was getting penny-wise and pound-foolish.

B - I remember putting the hoses together and kinda sensing that when I was tightening them up to the hose, something didn't feel the same as when I was cinching up the Aeroquip fittings for the Midget.  It was one of those moments when you go, "Hmmm . . . well it is a different brand, it's not a race piece, but it'll be fine for a street car".

So that $30.00 I saved, divided by the time it's going to take to rip the front end apart, clean up and fix this mess, brings my hourly wage for this project to about $2.25 an hour, which is about what I was making at Hardees when I was in High School, and leaves my shoes and clothes equally covered in grease and oil.

Plus I've got to fork over for new fittings and oil lines.

The hellofitall is that I know better - I just forget to remember.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 22, 2016, 07:23:26 AM
Thank you for "manning-up" and telling us so that we all have a chance to learn from your misfortune. :-D

Now that I've said that bit and tried to make you fell better --
Hay, Doofus!!  You shoulda knowed better!!!
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 22, 2016, 09:16:06 AM
Ahhh - the long-lost video - Thanks, Nick!

Don, I know that Mel up at C&S stocks the Wix racing filters, and they've got the PH8A equivalent there.

Upon examination, I'm going to take the full blame on this failure for two reasons.

A - I cheaped out on the fittings - should have used a name brand - and I know better than this, but was getting penny-wise and pound-foolish.

B - I remember putting the hoses together and kinda sensing that when I was tightening them up to the hose, something didn't feel the same as when I was cinching up the Aeroquip fittings for the Midget.  It was one of those moments when you go, "Hmmm . . . well it is a different brand, it's not a race piece, but it'll be fine for a street car".


Chris:

A few years back I had a line of fittings that I offered on my website. I met the company owner at PRI and the quality "seemed" good. I made a modest order of a few hundred fittings. By the way, the markup on fittings is about 300%. I decided before I sold them I should do some test. I decided to re-plumb the 2100. What I found was about 25% of the fittings bubbled in a pressure test. Not at the hose connections but at the seal on the swivel connection, an o-ring and a wire pin that is pressed in to make and seal the swivel connection. When I called the company owner he said he was surprised and it my be my installation technique. That did not make sense because the leaks were coming from the part I did not assemble. I put them up on the website for a few months but only sold a  hand full. As time when on I found that the fittings that I used that did not initially leak would leak after sitting for a  few months. I would ask questions on the forums about fittings, manufacturer and pricing. The comment that stuck in my mind, and may have come from a LR forum member, I can't remember, was " I am not putting a Chinese fitting on my $30,000 engine!" Now I don't have a $30k motor but my motor cost a lot of money for me. A few days later I boxed up all of my Chinese fittings and sold them on ebay, with full disclosure for a little over $300 for about $3,000 in wholesale fittings. Here is what I learned for my $2,700:
 
Go with a name brand manufacturer, there is no substitute for quality AN fittings and hose.
Do not mix fittings and hoses from different manufacturers. When you measure the different brands precisely you will notice variations in sizes that may cause the hose to blow off the fitting under pressure and heat cycles.
Invest in a set of AN pressure test fittings, one plug and one air fitting, Speedway Motors has a 3AN to 12AN set for about $50. Pressure test every hose in a bucket of water. It will save you a ton of grief and clean up.
Buy a good set of AN assemble wrenches, there are two AN sizes for each hose, the AN# for the fitting and the AN for the hose end, usually it is a little larger.  The AN crescent wrench will work but if you crank down on the fitting the crescent's jaws can spread and slip
Go ahead and spend the $14 for the aluminum vice jaws they will make assembly easier and more reliable.
Air gap between the AN swivel and hose and should be about 1/16th on most hose ends
I found water is a good hose lube but white  lithium grease will help keep the fittings from gualing on assembly
Invest in a good AN Hose Cutter, Speedway Motors has one for around $30...  best money I ever spent for AN hoses

This information may be remedial for most on this forum but it may help someone learn from my mistakes.

That's my 2 cents.

BR


So that $30.00 I saved, divided by the time it's going to take to rip the front end apart, clean up and fix this mess, brings my hourly wage for this project to about $2.25 an hour, which is about what I was making at Hardees when I was in High School, and leaves my shoes and clothes equally covered in grease and oil.

Plus I've got to fork over for new fittings and oil lines.

The hellofitall is that I know better - I just forget to remember.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 22, 2016, 10:59:00 AM
Thanks for the tutorial, Bill.  I betcha that more than a few racers will learn something from reading it. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2016, 01:09:00 PM
Thank you for "manning-up" and telling us so that we all have a chance to learn from your misfortune. :-D

Some people can grow mustaches on their faces, whereas I seem to cultivate omelets.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 23, 2016, 06:50:48 AM
Pom Rod issue.

Yeeessshhh . . . what a mess.

Okay, better in the garage than on the street.

After blowing out the ignition module and receiving a warranty replacement, and with Kate's help, I got the ignition properly dialed in tonight.  Got it to idle, and after it warmed up a tad, I gave it a stiff stab of the throttle - and Mount Vesuvius erupts.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN07181_zps32yqaqdr.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN07181_zps32yqaqdr.jpg.html)

Blew the hose right off the fitting.  I killed the ignition instantly - nothing's damaged but my ego - but now I need to tear the whole front end off again.

This is going to go on the back burner for the time being.  Mark's pushing on the K, I concur, and this will simply have to wait.

Until then, I'll contact the public works department in Herculaneum and see what waste reclamation permits I need to clean up the mess . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN07171_zpsptblajai.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN07171_zpsptblajai.jpg.html)


As has been pointed out, and confessed, the most common cause for hose/fitting failure is improper assembly or a mismatch between the manufacturers of the hose and hose end.

BUT, since the filter is the ubiquitous Fram PH8, unloved by many engine builders, I offer one other possibility.    The PH8, as well as many other "high performance" filters, contains an integrated "anti-drain back" valve.    This is nothing more than a rubber "flapper" on the inlet portion of the filter.    AND, if the flow through the filter is mistakenly reversed, say by reversing the line connections, the anti-drainback flapper becomes an anti-flow flapper, sealed by the oil pressure generated.   This can raise the oil pressure to the point of hose/fitting failure.    The tipoff is that oil pressure can be difficult or impossible to obtain on the oil pressure gauge.

Most oil filters flow with the center being the outlet.    Check your lines to make sure the flow is in the proper direction, if not, it is a simple fix.

I'm near the end of my Lotus Twin Cam airflow development arc, might accomplish something on the K head next week.

TTFN
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2016, 09:32:14 AM
RCA Receiving Tube Manual . . .

. . . "always check polarity" . . .

Good thought, Mark.  But we're good on flow direction.

I am thinking when I redo this to give a bit more relief to the fittings through longer hose lengths.

Title: Re: Milwaukee Midget
Post by: jacksoni on July 23, 2016, 09:47:56 AM
Mark's comment is exactly what I was thinking.
Title: Re: Milwaukee Midget
Post by: manta22 on July 23, 2016, 12:17:55 PM
Don't feel bad Chris, the first time I cranked my engine I forgot that I hadn't put on an oil filter and I cranked about half a quart of oil on the shop floor. Yes, Kitty Litter works just fine for cleaning up dopey things like that.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 24, 2016, 11:56:31 PM
Well, the kitty litter is still doing its job, and in light of a couple 105 degree heat index days, one of which I had to work an outdoor wedding in a suit with a dew point of 68 degrees and no breeze, I elected to head to the basement today. 

Decided to drop the crank into the K to mock things up a bit.

Fits and turns with old bearings, and we'll need to get the cylinder liners in place before we do any alinement honing, but Rody seems to have nailed it again -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN07211_zpszt3myjia.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN07211_zpszt3myjia.jpg.html)

The flange extends a ways from the back of the block, but we'll be running a 1/2" adapter plate to the transmission.

The racing 1275 flywheel fits nicely -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN07201_zpsr8n6ql3s.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN07201_zpsr8n6ql3s.jpg.html)

While the offer-up plate hasn't been bored for the flange - we may need to make adjustments to lay-over and need to retain our center axis - slipping the transmission up to the back of the block starts to put together a visual as to how it's going to look.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN07191_zpslwaovk1x.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN07191_zpslwaovk1x.jpg.html) 



Title: Re: Milwaukee Midget
Post by: fordboy628 on July 25, 2016, 12:36:32 AM
Well, the kitty litter is still doing its job, and in light of a couple 105 degree heat index days, one of which I had to work an outdoor wedding in a suit with a dew point of 68 degrees and no breeze, I elected to head to the basement today. 

Decided to drop the crank into the K to mock things up a bit.

Fits and turns with old bearings, and we'll need to get the cylinder liners in place before we do any alinement honing, but Rody seems to have nailed it again -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN07211_zpszt3myjia.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN07211_zpszt3myjia.jpg.html)

The flange extends a ways from the back of the block, but we'll be running a 1/2" adapter plate to the transmission.

The racing 1275 flywheel fits nicely -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN07201_zpsr8n6ql3s.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN07201_zpsr8n6ql3s.jpg.html)

While the offer-up plate hasn't been bored for the flange - we may need to make adjustments to lay-over and need to retain our center axis - slipping the transmission up to the back of the block starts to put together a visual as to how it's going to look.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN07191_zpslwaovk1x.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN07191_zpslwaovk1x.jpg.html) 


"I love it when a plan comes together."

 :cheers:
HannibalSmithboy
Title: Re: Milwaukee Midget
Post by: manta22 on July 25, 2016, 11:46:18 AM
Chris;

Good grief- the transmission is as big as the block!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on July 25, 2016, 05:16:38 PM
Chris, me thinks you could hide a Wankel in that bell housing!  :-o They just go mmmmmmmm so who would know?  :evil:
Title: Re: Milwaukee Midget
Post by: Interested Observer on July 25, 2016, 05:44:28 PM
Chris,  re:  photo of block and trans..
There is a series of four angled “spigots” on the side of the block.  What are they?
Title: Re: Milwaukee Midget
Post by: Stan Back on July 25, 2016, 06:15:51 PM
And what's all that "cantilevered" stuff up on top -- if that is the top.  Now I'm seeing even more that that sandwich is not one found at Subway.

Chris has never taken the easy way out, but this looks like throwing road blocks out ahead of your progress.  Sure glad Fordboy's along for this ride.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2016, 09:01:16 PM
Chris,  re:  photo of block and trans..
There is a series of four angled “spigots” on the side of the block.  What are they?


Those are what are referred to as "optical illusions".  What you're actually seeing is bolt recesses into the side of the girdle, but yes, they do look like spigots!

The holes are for the bolts that hold the girdle to the bottom of the block around the perimeter.  The long bolts provide most of the clamp load, but in addition to the 10 long bolts, there are an additional 10 machine screws holding the girdle in place around the perimeter of the bottom of the block.

For what is going to be a 1 liter engine with a target of 135 hp, between the EN40B crank, 5 main bearings, ARP long studs and a perimeter secured girdle, I'm thinking we should be able to keep the bottom end together.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 26, 2016, 08:57:34 AM
HOLY CRAP BATMAN!!!

400 Build Diary pages . . . . . .

Does that mean you are a "wordy" Hawkeye/Sconnie blowhole? ? ?   :roll:

Or does it mean you get a lot of help from your friends? ? ?    :-D

Including the "flatlanders" from below the "cheddar curtain" ? ? ?    :evil:

 :cheers:  :dhorse:
Flatlanderboy
Title: Re: Milwaukee Midget
Post by: floydjer on July 26, 2016, 10:16:24 AM
Hmmm....A V-8 ????..I need to pay more attention to this thread :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 26, 2016, 10:16:48 AM

For what is going to be a 1 liter engine with a target of 135 hp, between the EN40B crank, 5 main bearings, ARP long studs and a perimeter secured girdle, I'm thinking we should be able to keep the bottom end together.


midget,

Considering that the 1.8L full race K's make 260/280 bhp, I'm thinking that a 1.0L full race @ 125/135 bhp, is relatively lowly stressed . . . . . . as if such a thing exists in racing . . . . . .   :?

 :cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 26, 2016, 12:19:52 PM
Wow Chris a 400 page build on a car  that is labelled a "midget"! Not only do we know each and every mechanical detail of the Midget's journey but you and others shared the mental ping pong of trying to figure out engineering ideas that were never meant to be compatible. Then you package it all up in a car half the size of most, tow it across the US, have the nerve to drive  it and bring the MG back to the US. But for me, the all time great entry is when you flip the midget over on it's cage to work on the chassis. You just can't beat the convenience of a removable top!
Thanks for keeping us informed and entertained.

BR
Title: Re: Milwaukee Midget
Post by: ShazamRacing on July 28, 2016, 09:18:14 AM
All,  It would be awesome if you can get 120 horses out of that thing.  Shazam had a session on the chassis dyno yesterday.  70 hp at the wheels (est. 80 at flywheel).  1.3 hp/cu in.  With my gearing, and our results at various mile events, I'm optimistic this should get us over 122.5!  We'll see in about 2 weeks!  I can only dream to have 120 hp at the flywheel. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2016, 01:22:58 PM
All,  It would be awesome if you can get 120 horses out of that thing.  Shazam had a session on the chassis dyno yesterday.  70 hp at the wheels (est. 80 at flywheel).  1.3 hp/cu in.  With my gearing, and our results at various mile events, I'm optimistic this should get us over 122.5!  We'll see in about 2 weeks!  I can only dream to have 120 hp at the flywheel. 

We got it done with 99, and you've got a huge aero advantage.

Good luck, be safe, and keep it glued together.
 
It looks like the short tracks should give you an excellent surface this year.

Also, before you leave, download a copy of the rookie orientation booklet - it'll help you anticipate what will be said during rookie O, and get you into the groove faster.

http://nebula.wsimg.com/90652bedb053cbc41f0b3a80fadfaa0d?AccessKeyId=1B489604A3781742F233&disposition=0&alloworigin=1

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2016, 08:03:03 AM
Wow Chris a 400 page build on a car  that is labelled a "midget"! Not only do we know each and every mechanical detail of the Midget's journey but you and others shared the mental ping pong of trying to figure out engineering ideas that were never meant to be compatible. Then you package it all up in a car half the size of most, tow it across the US, have the nerve to drive  it and bring the MG back to the US. But for me, the all time great entry is when you flip the midget over on it's cage to work on the chassis. You just can't beat the convenience of a removable top!
Thanks for keeping us informed and entertained.

BR

I keep tellin' you guys he's a flip-flopper!!!

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2016, 08:15:58 AM
All,  It would be awesome if you can get 120 horses out of that thing.  Shazam had a session on the chassis dyno yesterday.  70 hp at the wheels (est. 80 at flywheel).  1.3 hp/cu in.  With my gearing, and our results at various mile events, I'm optimistic this should get us over 122.5!  We'll see in about 2 weeks!  I can only dream to have 120 hp at the flywheel. 

Gary,

As we go along on this buildup for the 'K' (or whatever Chris is calling it these days . . . ) pretty much everything will be on the build diary, just as before.    Successes, failures, engineering, build up, dyno, fitment, etc.   It will be a compendium of brain and hemorrhoid surgery . . . . . .   maybe at the same time . . . . . .

 :cheers:    or     :dhorse:     who knows how it might turn out? ? ? ? ?

Nottooworriedboy
Title: Re: Milwaukee Midget
Post by: tauruck on July 30, 2016, 04:05:06 AM
Yup, no questioning Chris' bravery and commitment!!!!.
I get so afraid just reading the posts. :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2016, 08:39:59 AM
Yup, no questioning Chris' bravery and commitment!!!!.
I get so afraid just reading the posts. :cheers: :cheers: :cheers:


The only thing we have to fear is - beer itself.

Especially if you've ever seen Mark's refrigerator.


My forays south of the Cheddar Curtain require restraint, bravery and courage.

And I will remind you -

THAT man is FEARLESS!   :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 30, 2016, 10:13:37 AM
Yup, no questioning Chris' bravery and commitment!!!!.
I get so afraid just reading the posts. :cheers: :cheers: :cheers:


The only thing we have to fear is - beer itself.

Especially if you've ever seen Mark's refrigerator.


I stock an ever changing variety of refreshing, fermented beverages.    All pre-chilled.     What's not to like?   I do admit a fondness for dark and malty varieties however, and I am currently in the midst of a multi-year 3 Floyds homage.   If you are a "Hop Head", or a fan of "Lite whatever", you will be disappointed in my selections.    GET OVER IT, if for no other reason than the price is right.

My forays south of the Cheddar Curtain require restraint, bravery and courage.

And I will remind you -

THAT man is FEARLESS!   :cheers:  :cheers:  :cheers:

Are you still whingeing about the "Lobotomy Bock" sampling?   Yes, I was disappointed as well, but I think your IQ remains: unaffected.

Sheesh, how are you going to know if something is "acceptable" in the taste department if you don't sample it?

Now I wouldn't willingly consume cat urine.    Too bad some of the samples tasted like what I imagine cat urine to be.    I'd say that there was little risk to me or my guests ingesting small samples of such fare, but in the garden where we having been dumping the remainder of the "unacceptable" samples, the "growth rate" is markedly reduced.

Perhaps we should be "concerned".     Or not.


It remains a possibility that consumption of "large" quantities of "low quality" fermented beverages could affect us.    But, and I hesitate to point this out:

You already race an ancient, 1 liter powered, stock bodied, MG Midget, soon to have an "orphan" heart transplant!!!

Really, how much worse could it get? ? ? ? ?



I vote that we continue to drink, er, SAMPLE, on a more or less continuous basis.    Consider this:

If we stop drinking, what excuse will we have to continue slogging, (er, racing) that puppy? ? ?



You know the age I turned this year.    For my part, I'm all about liquor and dessert.

 :cheers: :cheers: :cheers:
Elderboy
Title: Re: Milwaukee Midget
Post by: Finallygotit on July 30, 2016, 12:46:45 PM
OK, that's some funny shit right there.  Thanks for the morning laugh Mark!!

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2016, 01:46:16 PM
For all intents and purposes, Fordboy is simply a lost tribesman with an unfortunate postal code, causing him to suffer the indignities of a quasi-professional football team and unpedigreed breweries.  Yet we in Wisconsin recognize the sojourner, the outcast, the refugee, and we raise our glasses to the truly brave, who live in a state where any governor has an opportunity to achieve a career guaranteeing lifetime employment - albeit stamping license plates . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/fe472e0a-acec-4cff-83df-5ac0ae1b6477_zpsfbopgx0g.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/fe472e0a-acec-4cff-83df-5ac0ae1b6477_zpsfbopgx0g.jpg.html)

Title: Re: Milwaukee Midget
Post by: Jack Gifford on July 31, 2016, 12:13:55 AM
Sheesh... we're not done celebrating the 400th page- and we're already onto 401. :roll:
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 31, 2016, 11:17:53 AM
Was in a little brewpub in nowhere south Oklahoma meeting my youngest for lunch and a beer.... Yes it was a 4.5 hour drive for  both of us....

Their menu included a variety of great sounding beers, I had the stout, very nice... one thing I noticed on the menu was a note that flavored water was available at the back bar... away from the real beer drinkers...
flavors listed... coors, coors lite, bud, bud lite, miller..... well you get the idea, the yellow fizzy beers that are, like my buddy Ross says... like having sex in a canoe... f'ing near water.
I guess a trip to see Chris and Mark should go on my list  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2016, 12:17:07 PM

I guess a trip to see Chris and Mark should go on my list  :cheers:

Open arms and open bottles await you upon your arrival.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2016, 09:14:24 AM

I guess a trip to see Chris and Mark should go on my list  :cheers:

Open arms and open bottles await you upon your arrival.  :cheers:

Bob,

Some directions:

North of the cheddar curtain:    Pale to amber and hoppy . . . . .   when out of the "good stuff",   PBR or Old Style . . . . . .

South of the cheddar curtain:    Dark and malty, possible hints of Bourbon or other whisky. . . . .   When out of the "good stuff",  we head to Binnies' Beverage Depot for more of the good stuff . . . . . . .

Awaiting your arrival . . . . .

 :cheers: :cheers: :cheers:
Life'stooshortforcrappyfermentedbeveragesboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2016, 09:15:40 AM
midget,

Any progress on piston?

 :dhorse:
F/B
Title: Re: Milwaukee Midget
Post by: tauruck on August 04, 2016, 09:54:16 AM

I guess a trip to see Chris and Mark should go on my list  :cheers:

Open arms and open bottles await you upon your arrival.  :cheers:

Now that's a good buddy!!!!! :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 05, 2016, 07:55:46 AM
midget,

Any progress on piston?

 :dhorse:
F/B

midget,

Are you ill?    Overworked?     Over-Shattered?

https://www.facebook.com/shatteredmilwaukee/info/?entry_point=page_nav_about_item&tab=page_info

Or are you just "Wisconsinbly"

Inquiring minds want to know . . . . . .

 :cheers:
Gettingconcernedboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 11, 2016, 12:55:24 AM


Any progress on piston?


Are you ill?    Overworked?     Over-Shattered?

https://www.facebook.com/shatteredmilwaukee/info/?entry_point=page_nav_about_item&tab=page_info

Or are you just "Wisconsinbly"

Inquiring minds want to know . . . . . .

 :cheers:
Gettingconcernedboy
I'm still staring at the boxed-up piston mold, and I have yet to mock up the front end of the K.  I've got to get the Midget presentable for the Milwaukee Concours d'Elegance on the 27th - and before you get to thinking I'm puttin' on airs, keep in mind that elegance in Milwaukee is an undented beer can.

And yes, we're playing this Friday -

https://www.facebook.com/events/1153646734677770/

after which I have to strike the PA, head up to Monotonous Falls, catch just enough sleep to make me cranky and set up 3 PA systems for the annual "Wheeling for Healing" event which kicks off at 7:00 in the morning -

http://www.froedtert.com/community-memorial/foundation/special-events

Last week was the S.C. Johnson company picnic, traffic court this morning, tomorrow is training on "workman's comp and medical leave - uses and abuses" - setup for the Westmoor Country Club annual swim show Friday morning - an Esther Williamsesque affair - then set up for the Shattered show with a forecast of 85 and thunderstorms - an outside gig, of course.

I'm the one who wanted to be in show business . . . but damn near everybody I want to hang out with is in Wendover this weekend.

The good news is that I've finally resourced a human, he starts on the 29th, and I have had a bit of help from a Naval Reserve friend of mine these last two weeks before he heads out to New Orleans for duty.  The breathing room has let me catch up with my HR duties, which have been centered around an internal I-9 audit, but I see a glimpse of normalcy on the horizon.

I've got a ticket to the Brewers/Braves game tomorrow afternoon - stop by the shop - I won't be able to use it.  Free to a good home.

Title: Re: Milwaukee Midget
Post by: salt27 on August 11, 2016, 01:06:44 AM
Chris, PM sent, but you just answered my question, dang, no Speedweek for you.   :x
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 11, 2016, 01:18:25 AM
Chris, PM sent, but you just answered my question, dang, no Speedweek for you.   :x

I was initially screwed on this week starting in March, and it simply got worse as the summer progressed. 

Pass on a howdy to Gus - will he be running this year?
Title: Re: Milwaukee Midget
Post by: salt27 on August 11, 2016, 01:25:40 AM
Gus will not be running unless someone loans him a ride (he is bringing his gear). 

We have a project in the works but it will probably debut about the same time as the "K".

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2016, 12:36:11 AM
I just wanted to thank everyone who has been in touch regarding the recent events here in Milwaukee.

Indeed, they were close to home - about 13 blocks away.

We're fine, and have had absolutely no trouble, but the citizens in my neighborhood are hurting.  

What you've seen on the television, the internet and in the papers was substantially true, but as a member of the Sherman Park neighborhood for better than 21 years, I can say that what the camera crews captured is certainly not representative of the community of committed neighbors and friends I share this area with.

One of the businesses on Burleigh that I have mentioned from time to time is Reynolds' Pasties.  They are at 35th and Burleigh - right at the epicenter of much of the mayhem.  While Slim may argue with me on this point, they make the best darned Pasty in the upper Midwest.  They've been around since 1956, and survived this riot unscathed - and undaunted.

Today I bought lunch for a number of my fellow employees from Reynolds' for very selfish reasons - they're a pillar in the Sherman Park neighborhood, the food is first rate, and I don't want them leaving.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN07241_zpsvhuzmxzg.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN07241_zpsvhuzmxzg.jpg.html)

 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 17, 2016, 12:39:50 AM
Looks pastylicious.  :cheers: Hang in there. Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2016, 12:45:32 AM
Looks pastylicious.  :cheers: Hang in there. Wayno

Darned near as good as the fridge-ribs at the Rodge Mahal!  :cheers:

Wayno - see you on the 11th.
Title: Re: Milwaukee Midget
Post by: tauruck on August 17, 2016, 01:35:16 AM
That pie looks great Chris. :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2016, 06:58:00 AM
Looks pastylicious.  :cheers: Hang in there. Wayno

Darned near as good as the fridge-ribs at the Rodge Mahal!  :cheers:

Wayno - see you on the 11th.

midget,

Did you purposely leave out the beverage in that photo?

Glad you and Mrs. midget are OK

 :cheers:
Nolikeyriotsboy
Title: Re: Milwaukee Midget
Post by: gkabbt on August 17, 2016, 08:55:49 AM

Chris, Like Mark said, glad you and Kate are OK!
Also, thanks for the pic of the pastie. One of our destinations on this trip is Michigan as Lynda has never been there. After we leave Montana we will come the very northern route through ND, MN and end up in Marquette, MI where we will feast on pasties at Jean Kays.
Your pic let Lynda see what these delicious concoctions are!

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2016, 10:33:44 AM

Chris, Like Mark said, glad you and Kate are OK!
Also, thanks for the pic of the pastie. One of our destinations on this trip is Michigan as Lynda has never been there. After we leave Montana we will come the very northern route through ND, MN and end up in Marquette, MI where we will feast on pasties at Jean Kays.
Your pic let Lynda see what these delicious concoctions are!

Gregg

Gregg,

Are you and the Mrs. heading home via Milwaukee/Chicago, or are you proceeding "over the top" and the "Mighty Mac" through lower Michigan?

If you are traveling the Milwaukee/Chicago route, is there a chance for all of us to gather for a meal somewhere?    I suspect it would have to be dinner to include Mrs. Fordboy & Mrs. midget in the party.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: gkabbt on August 17, 2016, 11:05:39 AM

Mark,  After Marquette, it's on to Sault St. Marie and then down to the Mighty Mac and lower MI. I'd like to the Henry Ford museum in Dearborn.
We'll meet up some other time.

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2016, 01:25:01 PM

Mark,  After Marquette, it's on to Sault St. Marie and then down to the Mighty Mac and lower MI.

Ahhh - the bridge to nowhere - regardless of the direction you are traveling.   :wink:
Title: Re: Milwaukee Midget
Post by: gkabbt on August 17, 2016, 01:55:21 PM
 :-D  :-D :-D

Gregg
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2016, 03:18:49 PM
Gregg,

Another time then.    Enjoy your trip and the Ford Museum.

 :cheers:
Mark

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2016, 10:15:00 PM
Wow - the Kiwis today ran 166.046 after a disallowed run of 157.501 in the I/BFCC - and after setting a record in I/BGALT @ 144.033.

Amazing.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 17, 2016, 10:42:08 PM
166.046 in an oversized go-kart!  :-o  :-o  :-o  
Congrats to them! Was this a qualifying run?

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2016, 11:08:32 PM
166.046 in an oversized go-kart!  :-o  :-o  :-o 
Congrats to them! Was this a qualifying run?

Gregg

Indeed - fast enough to require the laundry - which I find absolutely comical.

There was some technical/class issue with the 157 run, and that run was disallowed, so they just said "screw it", got back in the queue, and tagged on an extra 9!

2 years in storage outside of Lancaster, jump off a plane, trailer it to Wendover and roll a downrun 22 mph faster than the old record.

Considering the block they started with, I'm impressed.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 19, 2016, 06:15:25 AM
166.046 in an oversized go-kart!  :-o  :-o  :-o 
Congrats to them! Was this a qualifying run?

Gregg

Indeed - fast enough to require the laundry - which I find absolutely comical.

There was some technical/class issue with the 157 run, and that run was disallowed, so they just said "screw it", got back in the queue, and tagged on an extra 9!

2 years in storage outside of Lancaster, jump off a plane, trailer it to Wendover and roll a downrun 22 mph faster than the old record.

Considering the block they started with, I'm impressed.

Pretty impressive for a brick with the ride height of a go cart, and, using a tractor block for the basis of the power plant . . . . . . . . .

Proving yet again you can't tell a Kiwi: "it can't be done" . . . . . .

To the Gents responsible for this feat:   :cheers:   :cheers:   :cheers:   Celebrate with something unique and sublime.   You sure earned it.

Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2016, 09:22:05 AM
Indeed, but they did have a problem on their backup run.  Between the 2 and the 3, they lost oil pressure, so their attempt average was based between the 1 and the 2.  Still came in with a 152 average on a 144, but it would have made a huge statement if it had held together through the 3, and they could have averaged the 166 down run speed through the 3, rather than basing it on the 160.

They mentioned they thought the oil pump gave up the ghost, and Mark, I was right, they WERE running a stock oil pump.  I'm not sure how the rest of the engine was plumbed with the BMW head, but there was no report of external leakage.  Post mortem will tell the tale.

From their Facebook page -

The world's most iconic small-car, on the worlds fastest race track!

The team have finished up at Bonneville, walking away with two records and a fastest run of 166mph (267kmph) going into an 8mph head win. We were planning for 170mph+ on our last run as the conditions were perfect and we had finally found the sweet spot on the tune, but the little 970cc A-series motor said no more half way through the run.

We pulled the pin out of the 370hp hand grenade at the start of week, and had no intention of putting it back in. At the end a lack of oil pressure stopped us. Both Nelson and Bryan have been honored to be part of one of the most popular teams at Bonneville for a second time.

A little about the car...
 A 1964 Mini Cooper, beautifully prepared by the Project '64 Mini team. We developed the engine, and supplied the driver (Nelson Hartley). The Minis power plant is the original A-Series BMC 970 Cooper S (970cc). The engine is still running the original block and gear box, but with a BMW K-series motorcycle cylinder head grafted to the top, fuel injection, and a perfectly tuned turbo supplied by Steve Murch at MSE Turbos. As we always do, we made as many components in house as we could, everything had to be strong, getting rid of the harmonic out of a 3 bearing crank shaft at 20psi of boost and 10,000rpm is never easy. With pure Methanol fueling the little beast, we made just over 370Hp on the Dyno in NZ. Not bad for an engine that started life with roughly 60Hp.
Title: Re: Milwaukee Midget
Post by: gkabbt on August 19, 2016, 06:38:05 PM

Indeed - fast enough to require the laundry - which I find absolutely comical.


First thing I paid attention to was the classification - I/BGALT and when I saw the parachute I thought WTF!  

(https://lh3.googleusercontent.com/H7TjaQjDCTvfh2sIXA7H-2SrPVDzzJTKalfdTa7hmCeU_RGQNfVT5eCbgrbd95vDkh_iIH_v-WruhQ=w921-h690-no)

(https://lh3.googleusercontent.com/Ki1QyVguGTrLIx0U5FG3PQT996u766ByW3LcAu_hOrScSuecEf-3eRUMPkbIOi3DCsgcdXE7xZwPRQ=w921-h690-no)

(https://lh3.googleusercontent.com/Iso9qweVd7Tqcs2mbR-X6joIpujv-C6sUq5lZEL1VOKyJQn2MDWJxzkh8GZ2b1bmULpXrXYrNsHkLQ=w921-h690-no)

NOW I understand!!!!!  :-D    Outstanding performance from the Kiwi's.

Gregg
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2016, 09:40:13 PM
Mark and I chatted earlier today about the Project '64, and I did remember correctly, lo those many years ago -


Looks like an A+ block, still using the standard oil pump (?!) - That surprises me a bit, but there's probably not a lot of room to hang a dry sump off to the side.


Speculation at this point, but I also had another notion as to the failure as well.  360 hp with 20 lbs of boost at 10K could have cracked the center web (3 main, mind you) yet still permitted the engine to run due to the short stroke and crank strength, especially if they weren't running a vibration damper.  I do hope they go public with a post mortem, because this is about as heavily stressed an A series block as the world has ever seen.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2016, 06:43:58 AM
Indeed, but they did have a problem on their backup run.  Between the 2 and the 3, they lost oil pressure, so their attempt average was based between the 1 and the 2.  Still came in with a 152 average on a 144, but it would have made a huge statement if it had held together through the 3, and they could have averaged the 166 down run speed through the 3, rather than basing it on the 160.

They mentioned they thought the oil pump gave up the ghost, and Mark, I was right, they WERE running a stock oil pump.  I'm not sure how the rest of the engine was plumbed with the BMW head, but there was no report of external leakage.  Post mortem will tell the tale.

If any 'A' series powered project screamed for a "revised" oiling system, it would be this one.    At 370 bhp/liter, IMHO, oil flow rate rate; oil pressure, at the bearings, oil film strength; and no doubt bearing area; ALL need to be improved.   Block and crank oil feed methodology needs to be evaluated with a critical eye.    For comparison, this is turbo era, F1 type power output.    I, personally, would not try this without a dry sump system.    Would a dry sump present a rule problem for their class?     Also note that some 'A' series engines running in SCCA events are having oil system related failures, and those engines are producing 100 to 130 bhp per liter . . . . . . .     Since the Kiwi's first foray onto the salt ended with oiling issues, I'd say this is not a co-incidence.

BUT, they get the Fordboy Annual "Clean Plate Club" award.     :roll:

Still  :cheers:   :cheers:   :cheers:  for what they accomplished.

Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2016, 07:13:09 AM
midget,

Uhhh, not to raise a touchy subject, but, how many days until World of Speed 2017?

The "Special K" awaits . . . . . . .

 :cheers:
Antsyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2016, 10:17:41 AM
midget,

Uhhh, not to raise a touchy subject, but, how many days until World of Speed 2017?

The "Special K" awaits . . . . . . .

 :cheers:
Antsyboy

380 days.

I've got the Midget pulled out from the corner of the garage - cleaning it up to have it ready for this -

https://wisconsinhotrodradio.com/event/milwaukee-concours-d-elegance/

The Milwaukee and Great Lakes MG Motor Group, aka MG3 (you just have to love it that my car club is named after a German machine gun) has a display of post-war MGs we're putting together for the Saturday portion of the show.  With the garage as neat as it's been all summer, I'd like to determine the layover with the offer-up plate next Sunday.

Terry's on the case for the intake manifold once we have runner lengths.


Front of block measurement:   7.459"  (-.531" dia ball) + 1.0155"  =  7.9435"  (201.76mm)
Rear of block measurement:    7.456"  (-.531" dia ball) + 1.0155"  =  7.9405"  (201.69mm)

So for design and machining purposes finished deck height is going to be 201.50mm (7.933").

This allows a slight amount to be surfaced off the block to "square" it up, unless the block needs to be align honed.   If that is the case we may need to reduce that deck height dimension by a small amount, say an additional .005"/.010"  (.127mm/.254mm)

This is about the point where dimensions can start to be "fixed" and the "build geometry" locked in, so parts can start to be ordered.  



I'm thinking we should just assume an align hone at this point and order the rods, pistons and liners accordingly.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 20, 2016, 02:57:38 PM
No rule infraction for dry sump in Altered.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 21, 2016, 05:54:21 AM
No rule infraction for dry sump in Altered.

Thank you Stan.

A BMC Mini dry sump system is something that has been talked/dreamed about for at least a couple of decades that I am aware of.    As recently as 2 years ago, a client asked me for a proposal to design a Mini D/S system.     I submitted the proposal, and the client balked at the price, (go figure), so the project never went forward.     It was a shame really, because the proposed cost was LESS than the cost of a Dailey Engineering system for a popular application.

This is the real problem:    Clients who are unfamiliar with costs for "oddball/one off" applications, tend to think that they are being "ripped off".    Most do not even bother to try to get a bid direct from a manufacturer themselves, because they do not want to put in the time or the effort, or the manufacturer doesn't want to be bothered with "one offs".

It's the old story: "I want a Cuban cigar, and I'm willing to pay as much as 25¢ for it.    Why is that a problem?"

C'est la vie . . . .

 :cheers:
FORDnotBMCboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 21, 2016, 12:21:06 PM
The irony of all of this is that I met Mark through a correspondence via E-bay regarding a BMC factory experimental dry sump system he had for sale.  I was fascinated.

It drives off of a separate gear on the otherwise standard camshaft toward the front of the block, and is quite ingenious in its layout.  Seeing as Project '64 is not running a distributor, but maintains a stock camshaft to drive the factory oil pump, I see no reason they couldn't use the stock distributor drive to operate an external pump as a supplement to the standard internal pump.  Use the stock pump for the bottom end, and the separate pump to take care of the head.  This could then direct the oil flow toward the valves to take away heat, which would be huge in a 370 hp turbocharged 1 liter.

But again, regarding the Project '64, this is all speculation.

I think I'm going to try to contact Gary and the guys and invite them to join this discussion.  It's a fascinating build, and we seem to have a lot of A-series LSR interest generated here.  I'm dying to know what the post mortem tells them.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 21, 2016, 12:52:19 PM
Chris --

If you ask them to join in the discussion on landracing.com, it'll take 'til October or so for them to catch up with the 400+ pages.  Don't scare them away.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 21, 2016, 01:07:47 PM
Chris --

If you ask them to join in the discussion on landracing.com, it'll take 'til October or so for them to catch up with the 400+ pages.  Don't scare them away.

Stan

I'll clue them in as to what's germane.

Of course, Air New Zealand provides free Wi-Fi, so I might just save them the cost of a copy of "War and Peace" for the flight back . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2016, 06:47:58 AM
The irony of all of this is that I met Mark through a correspondence via E-bay regarding a BMC factory experimental dry sump system he had for sale.  I was fascinated.

It drives off of a separate gear on the otherwise standard camshaft toward the front of the block, and is quite ingenious in its layout.  Seeing as Project '64 is not running a distributor, but maintains a stock camshaft to drive the factory oil pump, I see no reason they couldn't use the stock distributor drive to operate an external pump as a supplement to the standard internal pump.  Use the stock pump for the bottom end, and the separate pump to take care of the head.  This could then direct the oil flow toward the valves to take away heat, which would be huge in a 370 hp turbocharged 1 liter.

But again, regarding the Project '64, this is all speculation.

I think I'm going to try to contact Gary and the guys and invite them to join this discussion.  It's a fascinating build, and we seem to have a lot of A-series LSR interest generated here.  I'm dying to know what the post mortem tells them.

JMHO, but that 60's era, early style pump has reliability issues of its' own, so I would NOT recommend using it for this application.

As for driving an oil pump off the standard camshaft distributor drive gear and the intermediate shaft:   This results in the same problem as the 60's era pump.    The relatively high loads of driving an oil pump, overload the small toothed skew gears cut on the gears mating to the camshaft gears, wearing them out in short order.   Every engine that uses this method of driving the oil pump(s)  [50's Fiats, MGBs, early MG T series, and others]  suffers from the same problem.    Another specific BMC example is the "Racing" MGB engine.   As soon as the larger, high pressure, high volume, "racing" oil pumps are fitted, the skew drive gears fail.    The unpredictable nature of those failures can have "explosive" results.   This is why more "modern" engine designs drive the oil pump(s) off the nose of the crankshaft or a jackshaft.    Think Chevy LS or . . . . .  Rover K for instance . . . . . .

I'm still of the opinion that a multi-stage, external drive, dry sump oil pump would be the key to increased oil system reliability for this application.    Perhaps a billet front cover/cam drive arrangement could incorporate a crank driven oil pump ala Chevy LS or Rover K.    Engineering and fitment would not be easy of course.     Sounds like a good project for some "down under", under-employed racing engine engineer.

IMO, every engine has its' "Achilles heel", that's just the way it is.   Some are just worse do deal with than others.    This example is pretty serious.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Podunk on August 23, 2016, 08:07:05 PM
Drysump Boy,
If you find a underemployed engineer to design it I know a masochist machinist who will machine it.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2016, 09:09:22 PM
Drysump Boy,
If you find a underemployed engineer to design it I know a masochist machinist who will machine it.
Terry


I'd just as soon see you do it, Terry.  :wink:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 23, 2016, 09:15:57 PM
What'd the masochist say to the sadist?

Hurt me, please -- hurt me.

And the sadist replied -- "No, I won't!"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2016, 12:20:02 AM
What'd the masochist say to the sadist?

Hurt me, please -- hurt me.

And the sadist replied -- "No, I won't!"

No day is complete without a little pillow talk.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 24, 2016, 05:28:17 AM
Drysump Boy,
If you find a underemployed engineer to design it I know a masochist machinist who will machine it.
Terry


Terry,

You would be the first choice!!    BUT, this particular project is so fraught with indecision, paranoia and lack of adequate funding that I would not "hold my breath".    At one point I considered fronting the costs of the prototypes myself, but some basic "market research" (talking to racers) convinced me that the market for such pieces does not exist.

Most Mini racers are unconvinced that a dry sump system would add any power or reliability.    AND, as you can see from the example we have been discussing, Mini racers seem to be stuck in a "time warp", circa - - - - 1964!!    I suspect that it is not just because the 60's were the heyday of the Mini Cooper, but the heyday of the "Mini-skirt",  other such fashions, and the "Summer of Love".    My theory could be wrong, but I don't think so.   :roll: 

It's more likely that Chris will have you make some dry sump bits for a certain Rover engine . . . . . . . .

 :cheers:
Roverboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 24, 2016, 05:31:46 AM
What'd the masochist say to the sadist?

Hurt me, please -- hurt me.

And the sadist replied -- "No, I won't!"

UUUhhhhhh, Slim,

Aren't ALL racers masochists by definition?

Just askin' . . . .   :-D

 :cheers:
Sadisticengineerboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 27, 2016, 08:08:49 AM
midget,

Hope the rain misses the Concours.

Sorry I couldn't make it up.    Still have the crowler of "Neighborly Dispute".

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: hoffman900 on August 28, 2016, 06:00:04 PM
Mark,

Are you guys looking to pull a lot of crankcase vacuum and run real thin rings?

You guys should have some seriously stable bores in this thing.

There is a good thread on Yellowbullet where Chris Uratchko built a R0X engine with  4.130 bore peaking at 9200rpm. 6 stage Dailey pump and pulling 25inHg.

.6mm x .7mm x 3mm ring pack.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 29, 2016, 02:49:42 PM
Mark,

Are you guys looking to pull a lot of crankcase vacuum and run real thin rings?    YES.  At this stage, Chris still wants to try to run wet sump.    I'm trying to convince him to run dry sump.

You guys should have some seriously stable bores in this thing.   Well, that's the plan anyway.  A lot is going to depend on how stable the case assembly (re: block) turns out to be.

There is a good thread on Yellowbullet where Chris Uratchko built a R0X engine with  4.130 bore peaking at 9200rpm. 6 stage Dailey pump and pulling 25inHg.

.6mm x .7mm x 3mm ring pack.   Yeah, I've seen the thread.   It is a "NASCAR" style setup, with which I am VERY familiar . . . . . .

Bob,

What have you been up to?

 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on August 29, 2016, 07:54:47 PM
If you run a wet sump and pull a very high case vacuum you are asking for bearing failure from having the oil pump cavitate from insufficient inlet pressure. Remember that the only thing that makes oil go into the pump is the vacuum made by the pump, the height of the oil above the pump inlet and the case pressure. If you draw a case vacuum of -25 in Hg then there will no pressure available to force the oil into the pump and it will cavitate! If you want case vacuum then you MUST use a dry sump system. I know that the drag racers get away with it but they only load the engine for a few seconds not minutes, and they still have bearing problems.

Rex
Title: Re: Milwaukee Midget
Post by: jacksoni on August 29, 2016, 08:13:58 PM
I agree with Rex. It is my understanding that there are diminishing returns above perhaps 15". 8-12 is good. At Bonneville, 25" hg vacuum would be outer space levels and I will opine is not possible, let alone desirable. This is not the place where "some is good, more is better and too much is just right!" Either separate vacuum pump or dry sump is needed.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 29, 2016, 08:57:10 PM
Realistically, if this were a cup motor and I needed every possible advantage, I'd be looking at a dry sump system.  But at the end of the day, what this thing needs to do is make possibly a couple of dozen passes at Bonneville and/or Gairdner reliably.

In Britain, race prepared MG/Rover K engines in 1.4 liter configurations under boost make in excess of 280 hp running the stock oil pump, and do so in road racing conditions that slop oil from one end of the oil pan the other.  With the advantage of a shorter stroke with less windage than the longer stroke engine, along with a fairly deep sump, I'm thinking we should be fine as far as oiling is concerned.

While I recognize the advantages of a negative pressure in the block to produce horsepower, we took the record with 99.1 out of a tractor motor.  Mark's convinced we can make ~125 with a high degree of reliability.  I'm willing to put up with a little blow-by.

While the A-series 5-port was pushed to the limit, the K, with 16 valves, dohc and 5 main bearings, provided I'm careful and smart when bolting it together, SHOULD be able to comfortably put out the kind of power we're looking for without having to get too tricked out.

I'm not looking to build the ultimate K series - just an optimal version designed for the task at hand.

I'll leave building the ultimate 1 liter motors to the Project '64 team and Stainless - which is my way of saying, "Congratulations, team Boxcar"!  :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 29, 2016, 09:18:40 PM
I have nothing to add but, since this is page 404 of this mess I couldn't help myself.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: hoffman900 on August 29, 2016, 10:13:11 PM
Mark,

Are you guys looking to pull a lot of crankcase vacuum and run real thin rings?    YES.  At this stage, Chris still wants to try to run wet sump.    I'm trying to convince him to run dry sump.

You guys should have some seriously stable bores in this thing.   Well, that's the plan anyway.  A lot is going to depend on how stable the case assembly (re: block) turns out to be.

There is a good thread on Yellowbullet where Chris Uratchko built a R0X engine with  4.130 bore peaking at 9200rpm. 6 stage Dailey pump and pulling 25inHg.

.6mm x .7mm x 3mm ring pack.   Yeah, I've seen the thread.   It is a "NASCAR" style setup, with which I am VERY familiar . . . . . .

Bob,

What have you been up to?

 :cheers:
Mark

Left the private sector to the public sector - took a pay cut and now I work more hours than I did before with all my in-state traveling!, GF is in grad school - helping her out some with living expenses, taking night courses... burning money just like everyone else, just not on motorcycles or cars.  :dhorse: :cheers:

Looking forwarded to this project picking up some steam!
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 01, 2016, 10:33:31 AM
Just for fun: http://www.ebay.com/itm/Vintage-Thames-Formula-1-Race-Car-Hauler-/222235870008?forcerrptr=true&hash=item33be4a4338:g:lwkAAOSwdzVXnPD2&item=222235870008 (http://www.ebay.com/itm/Vintage-Thames-Formula-1-Race-Car-Hauler-/222235870008?forcerrptr=true&hash=item33be4a4338:g:lwkAAOSwdzVXnPD2&item=222235870008)

Mike
Title: Re: Milwaukee Midget
Post by: salt27 on September 01, 2016, 11:03:57 AM
Chris, there you have it, forget renting a Mustang convertible when you can own a real British race car hauler!

New plan, fly to Washington, take delivery of Thames, drive down I-5, stay with us, we have whale watching, wine tasting, brewery's and enough old sh1t laying around to look at that you'll think you're at a museum.

And if that aint enough, World of Speed is only 740 miles from here.   

Looking forward to seeing you two, Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2016, 01:05:22 PM
Don, Mike - Please don't do this to me.

Kate has been so nice - so sweet - and as much as I obviously should be in possession of a 60 hp stubnose Thames 800 flatbed with a racing pedigree - I simply can't justify making it my living quarters until I'm forced to appear before the magistrate.

And at this point, if that were to appear in the backyard, she'd have legal grounds to bring suit.

. . . wait a minute . . .

Is this some sort of subterfuge to separate us and steal her from me?  :|
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 01, 2016, 01:11:08 PM
Don't worry, Chris, Don is height challenged and is simply in awe of such folks as you and Kate and me.  Anybody that's taller than about 5'4" is kinda threatening to him, yanno.  Just talk nice and he'll settle down and go back to the rear of his cage. :-)
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 01, 2016, 01:36:47 PM
Imagine that Thames with an aluminum V8  :mrgreen:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2016, 04:55:41 PM
Imagine that Thames with an aluminum V8  :mrgreen:

Mike

. . . rolling into Salt Lake City from the east, the Midget on the bed, smoke rolling out from where the brakes used to be . . .

I still need to get the Bugeye on the road, guys!
Title: Re: Milwaukee Midget
Post by: jacksoni on September 01, 2016, 05:01:03 PM
If you take the I84 split off from I80 and go through Ogden it is a much nicer ride and shallower grade and only a few miles longer. No brake smoke. Can't use that as an excuse.  :cheers:
Title: Re: Milwaukee Midget
Post by: USFRAMONTE on September 01, 2016, 05:22:32 PM
Imagine that Thames with an aluminum V8  :mrgreen:

Mike

It must already have  V8 in it.  Look at that emblem on the door!
Title: Re: Milwaukee Midget
Post by: Peter Jack on September 01, 2016, 05:35:20 PM
And probably almost as comfortable to drive as a Midget!  :roll: :roll: :roll: :evil: :evil: :evil:

Pete
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 01, 2016, 05:35:45 PM
It would be relatively simple to update the "Superb new-design independent front suspension - a scaled version of the American ball-joint system - gives the driver a saloon-car riding comfort, makes his easier and less tiring" for bigger brakes.

http://storm.oldcarmanualproject.com/thames8001959.htm (http://storm.oldcarmanualproject.com/thames8001959.htm)

Just sayin'   8-)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 01, 2016, 08:41:28 PM
As soon as I get my hands on Jim Clark's Lotus, I'll put in a bid on the truck.  And Mike, I'll let you and Don argue over who gets to drive either vehicle from Beerhaven to Wendover.
Title: Re: Milwaukee Midget
Post by: salt27 on September 01, 2016, 11:35:07 PM
As soon as I get my hands on Jim Clark's Lotus, I'll put in a bid on the truck.  And Mike, I'll let you and Don argue over who gets to drive either vehicle from Beerhaven to Wendover.

Mike actually found it so it's only right that he gets to drive.   :evil:

As for Kate, I would bet Sandra and her would be off to sample the local wines and not even notice that we had left for Bonneville.   

Seriously, if you two ever make it out our way you have a place to stay and our Umpqua Valley is known for it's wines.

 Don
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 01, 2016, 11:45:07 PM
And its' umpquas.  :-)  :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: salt27 on September 01, 2016, 11:48:34 PM
Ah, Wayno, So good to see you at Speedweek     :cheers:
Just don't ask Jed Smith about those Umpquas    :dhorse:  literally!

  Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 02, 2016, 07:41:02 AM
Imagine that Thames with an aluminum V8  :mrgreen:

Mike

. . . rolling into Salt Lake City from the east, the Midget on the bed, smoke rolling out from where the brakes used to be . . .

I still need to get the Bugeye on the road, guys!

midget,

Like that would stop you if you decided to do it!!!!! . . . . . . .

The ONLY guy I known of who has more unfinished projects than you do is . . . . ME!!

AND, now that I think of it, WE are way down on our quota of fermented beverage appraisal . . . . . .   Let's not ignore our responsibility to the beer drinking public that depends on our "reviews" for their "rational consumption".    I'm beginning to think you are not taking this responsibility seriously.   How in hell do you expect to finish the "bingeneering" required to complete "Project K"?

 :cheers: :cheers: :cheers:
Darkandmaltyboy

This public service message brought to you by: The National Committee for Wisconsinable Consumption
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 09, 2016, 07:29:01 AM
midget,

Readers of your Build Diary would appreciate a posting from your foray to the California coast.

Merely to quell the rumors of your "untimely demise", or worse yet, your conversion into a:   Cali Coast Whiner, er, Winer, er, Oenophile.

 :cheers:  anyway
Stillbarleyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2016, 01:19:59 AM
I'll be at Elmo tomorrow - will post pics when I can.

Mrs. Midget LOVES wine country . . .

California Chrispy
Title: Re: Milwaukee Midget
Post by: grumm441 on September 12, 2016, 04:56:15 AM
If you run a wet sump and pull a very high case vacuum you are asking for bearing failure from having the oil pump cavitate from insufficient inlet pressure. Remember that the only thing that makes oil go into the pump is the vacuum made by the pump, the height of the oil above the pump inlet and the case pressure. If you draw a case vacuum of -25 in Hg then there will no pressure available to force the oil into the pump and it will cavitate! If you want case vacuum then you MUST use a dry sump system. I know that the drag racers get away with it but they only load the engine for a few seconds not minutes, and they still have bearing problems.

Rex

What he said,
also, I would've thought that  lowering the pressure in the crank case would also decrease the temperature at which the oil boils around the pump inlet
G
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2016, 07:59:28 AM
I'll be at Elmo tomorrow - will post pics when I can.

Mrs. Midget LOVES wine country . . .

California Chrispy

So does Mrs. Fordboy.

When do you return?

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: nickleone on September 13, 2016, 03:49:05 PM
Chris,
Bonneville Mini on Jay Lenos garage:
https://www.youtube.com/watch?v=baB9CjOmwWc
A Q&A

Nick
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 13, 2016, 05:05:51 PM
Nice!

"They pulled the pin out of a hand grenade..."  lol  I think I've the like before.  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 15, 2016, 02:04:55 PM
Chris,
This may be to late for your West Coast trip but if you happen to come north to the "real" wine country, Napa and Sonoma counties, I happen to live in the wine country and would certainly welcome a visit and we can try a few (of the literally hundreds!) of local wineries. Drop me an e mail, rexschimmera@gmail.com or call my cell, 707-484-5721.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2016, 01:12:26 AM
Chris,
This may be to late for your West Coast trip but if you happen to come north to the "real" wine country, Napa and Sonoma counties, I happen to live in the wine country and would certainly welcome a visit and we can try a few (of the literally hundreds!) of local wineries. Drop me an e mail, rexschimmera@gmail.com or call my cell, 707-484-5721.

Rex

Rex, I regret not checking my e-mails on the trip - I would have enjoyed meeting and chatting with you.

We did get to Rutherford, where we visited the Frog's Leap winery.  Kate and I have been fans of their Zinfandels since I first stumbled across it at the liquor store I worked at while putting myself through school.  We ordered a mixed case of their new vintages, and we're expecting delivery in October.

Nick, as always, my timing is off.  I couldn't make Speedweek, and three days before we were to arrive in LA, the Kiwis jetted back to New Zealand.  They still need to do a post mortem on the Mini, and I've e-mailed Garry and stayed on top of what they've done.  It's my hope they take it to Gairdner, but they've mentioned they were going to be pensioning off parts.  I understand the need to recoup some costs, but that car belongs in a museum, and intact.

There are now TWO short stroke A-series engines holding records at Bonneville. 

Ain't that about the silliest thing you ever heard?  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2016, 08:30:01 AM
Back to the 1KK -

I've got the offer-up ready to drop in and check for clearance -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN09001_zpsgdcf2nul.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN09001_zpsgdcf2nul.jpg.html)

If we're to maintain the stock starter, we'll be carving a bit off the block and definitely removing this motor mount outcropping -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN09011_zpsi80kcpcg.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN09011_zpsi80kcpcg.jpg.html)

The Lexan adapter lets us see behind and through things.  When we've determined everything is correct, we'll cut one from steel or aluminum.  I'm thinking steel - we're loosing almost 100 lbs over the front wheels, and a steel plate, setting toward the back of the engine bay, would likely be a good place to shift some weight.

Hoping to get this figured out and ship the block next week to Steve Demirjian for the resleeve - he holds several of Darton's patents.  While it's likely either C&S or T&T could do the work locally, I like the idea of someone who has specialized in this kind of work for 30 years actually doing the work.

Title: Re: Milwaukee Midget
Post by: jacksoni on September 28, 2016, 09:04:11 AM
Glad to see this project back on the front burner. A year will evaporate quickly.... :cheers:

Though people worry about traction, and thus weight over the rear is often added, going straight with CG ahead of CP is a good thing so I wouldn't worry too much about making your plate of steel. :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 29, 2016, 07:12:42 AM
Back to the 1KK -

I've got the offer-up ready to drop in and check for clearance -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN09001_zpsgdcf2nul.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN09001_zpsgdcf2nul.jpg.html)

If we're to maintain the stock starter, we'll be carving a bit off the block and definitely removing this motor mount outcropping -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/1KK/DSCN09011_zpsi80kcpcg.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/1KK/DSCN09011_zpsi80kcpcg.jpg.html)

The Lexan adapter lets us see behind and through things.  When we've determined everything is correct, we'll cut one from steel or aluminum.  I'm thinking steel - we're loosing almost 100 lbs over the front wheels, and a steel plate, setting toward the back of the engine bay, would likely be a good place to shift some weight.

Hoping to get this figured out and ship the block next week to Steve Demirjian for the resleeve - he holds several of Darton's patents.  While it's likely either C&S or T&T could do the work locally, I like the idea of someone who has specialized in this kind of work for 30 years actually doing the work.


midget,

Don't discount the idea of a "slight" rotational "layover".    Say, 5 degrees or so.    This could "re-align" the components in a way so that "heavy carving" might be avoided.

Obviously, this install is going to be a tight fit.    The trick is going to be to find the best "compromise".   And at this point, it is hard to guess about what might be the component that requires the greatest "deference", with out the "mock up/offer up".    It is either going to be the intake system/fenderwell, OR, the header/steering shaft bundle of snakes . . . . . . .    Pick your poison . . . . .

You might want to dig up and repost some of the internet photos of this swap, (I recall I posted up one photo eons back), which turns out to be somewhat common in merry olde England.   As I recall, there is even a conversion "kit" for RHD.    Too bad there doesn't seem to be one for LHD.     Yes, I know the kit uses the K transmission.     That's why you have a mock up plate . . . . . . .   To retain the proven BMC trans and its' ratios.

Ahhhh, ya know, if it was easy, everybody would be doing it.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on September 29, 2016, 10:41:46 AM
I'm thinking that the engine doesn't have to be in there straight or even centered. 

The u-joint(s) doesn't have to know it's working only in a vertical plane.  It can even offset that big thing in the left of the passenger compartment.
Title: Re: Milwaukee Midget
Post by: Crackerman on September 29, 2016, 01:47:30 PM
How big is the stock starter? Would a more readily available Hitachi style starter work? 2 bolt flange and a small gear. Very compact gear driven permanent magnet motor.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 30, 2016, 07:16:04 AM
How big is the stock starter? Would a more readily available Hitachi style starter work? 2 bolt flange and a small gear. Very compact gear driven permanent magnet motor.

It already has a Hitachi style gear reduction starter.     Unfortunately, that starter uses the stock mounting bolt pattern, the bolt circle is a 5" pitch circle diameter.    The main problem is that since these bits were never fitted together in a stock application, some of the mounting bolts and castings "overlap" each other, creating "modest" adaptor plate/fastener issues.    This is a problem that can be overcome with a cleverly CAD designed adaptor plate and proper fastener choices.     Just another trick from someone's "portable cauldron".

We do have the option of fitting a 4 cyl Ford starter nose, (same Hitachi starter, smaller mounting P.C.D.) onto the new "adaptor plate" which will be "sandwiched" between the new K engine and the original BMC bellhousing.    BTW, the bellhousing is an integral part of the transmission case, so unless Chris wants to start another big CAD/CNC driven production to adapt something, it is going to be retained for the time being.    That decision is going to be driven by cost and necessity, and since proper engine prep is going to be expensive, the first competition permutation of this orphan heart transplant is going to concentrate on the engine aspect, while changing the least amount of ancillary parts.

Anybody who has ever fitted a unique engine into an older chassis has had to overcome these issues.    Not impossible, just a challenge to be overcome on the route to the next competition appearance for the Milwaukee Midget.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 30, 2016, 09:24:04 PM
In addition, I've already got an SCTA approved blow blanket that fits to the existing bellhousing.

Regarding the kits used in Great Britain for this swap, they all utilize the Ford Sierra T-9 transmission, and all kits I've seen utilize a cast bellhousing.

This would require a new blow blanket, going through the long process of getting approval from our friends at SCTA, and at the end of the road, what I've got is a transmission that I'd have to rebuild in order to get a ratio set that would work with the expected powerband of the new engine.

As it sits now, the ribcage BMC box is already fitted with a close ratio set of straight cuts.

I'd be looking at a minimum of 3 Gs to set it up with a box that has helical cut gears and is only marginally better than the one I've got, with an extra gear I don't need.  I've already had the crank flange cut to accept the 1275 flywheel, so that die has been cast.

At least we've got room to work with - I've been watching the Spirit of Sunshine diary - Goggs, Grummy and the Rev are the ones with the challenge!

If we need to lay it over to make it fit, we'll lay it over - but we're GOING TO MAKE IT FIT.   :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 27, 2016, 12:37:53 AM
Quick update - the K block is in California at Race Engine Development in Oceanside being fitted with Darton liners, the crank is at C&S where he double checked the stroke (55.5 - spot on and straight) and the deck plate and studs will be winging their way to California to join the rest of the block.

All this, and in spite of the fact that I've spent WAY too much time watching the team I swore off of head to the World Series.

Next stop, 1060 W. Addison.

GO CUBS!

Interesting facts - the last time the Cubs won the World Series, the Model T had only been on the market for 10 days, most Americans lived on farms, Chicagoans owned nearly 83,000 horses, and the Wright Brothers made the first passenger flight. 

Something to think about when you see a '26 roadster on the salt after flying into SLC over Nebraska.

Now if they could only do something about that smell . . . 
Title: Re: Milwaukee Midget
Post by: Stainless1 on October 27, 2016, 10:03:33 AM

Something to think about when you see a '26 roadster on the salt after flying into SLC over Nebraska.

Now if they could only do something about that smell . . . 

Actually I always thought SLC smelled a lot better than Milwaukee or Chicago....  :evil: :evil:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 27, 2016, 10:10:34 AM
It's an acquired taste, Stainless. :roll:
Title: Re: Milwaukee Midget
Post by: Crackerman on October 27, 2016, 01:28:19 PM
It's an acquired taste, Stainless. :roll:

And so are half developed pickled duck eggs, but it still doesnt make things better.
Title: Re: Milwaukee Midget
Post by: hoffman900 on November 12, 2016, 05:28:17 PM
Mark, et-al,

Figured you guys would enjoy this:
https://www.instagram.com/p/BMky5ObAp0I/?taken-by=power_technik

Dailey modular dry sump pan / manifold for a 1500cc Ford.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 13, 2016, 07:33:09 AM
Mark, et-al,

Figured you guys would enjoy this:
https://www.instagram.com/p/BMky5ObAp0I/?taken-by=power_technik

Dailey modular dry sump pan / manifold for a 1500cc Ford.

Yes, Dailey Engineering is "state of the art" or, perhaps, slightly beyond.     His stuff is used in top line Nascar (both, Toyota and Roush-Yates, hmmmm . . . . .) and F1 engines.     He is on a par with Cosworth Components and Autoverdi units from Europe.

Needless to say, this sort of quality comes at a price . . . . . .    but that did not stop one of my clients from using a complete Dailey Engineering system on his 632 cubic inch BB Chevy match race engine with EFI, ESC, and nitrous . . . . . . .

The power numbers are BIG, and private . . . . . . .    (Sorry, no photos either . . . . .)

Something to think about is how the very efficient removal of the oil "cloud" from the inside of the crankcase affects other aspects of the engine's engineering.   I want to caution anyone who thinks this might be a "one issue" modification.    Remember the law of "unintended consequences" . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 13, 2016, 09:59:13 AM
Remember the law of "unintended consequences" . . . especially when combined with the law of diminishing returns!  :x Not just your wallet!  :-o
Title: Re: Milwaukee Midget
Post by: hoffman900 on November 13, 2016, 11:41:36 AM
Mark, et-al,

Figured you guys would enjoy this:
https://www.instagram.com/p/BMky5ObAp0I/?taken-by=power_technik

Dailey modular dry sump pan / manifold for a 1500cc Ford.

Yes, Dailey Engineering is "state of the art" or, perhaps, slightly beyond.     His stuff is used in top line Nascar (both, Toyota and Roush-Yates, hmmmm . . . . .) and F1 engines.     He is on a par with Cosworth Components and Autoverdi units from Europe.

Needless to say, this sort of quality comes at a price . . . . . .    but that did not stop one of my clients from using a complete Dailey Engineering system on his 632 cubic inch BB Chevy match race engine with EFI, ESC, and nitrous . . . . . . .

The power numbers are BIG, and private . . . . . . .    (Sorry, no photos either . . . . .)

Something to think about is how the very efficient removal of the oil "cloud" from the inside of the crankcase affects other aspects of the engine's engineering.   I want to caution anyone who thinks this might be a "one issue" modification.    Remember the law of "unintended consequences" . . . . .

 :cheers:

*cough* piston squirters and maybe some DLC coatings here and there *cough*  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2016, 08:05:59 PM
The first 100 hp are the cheapest.  I don't know what this engine puts out now, but if it's developed to the point that they're chasing down power with a piece like this, you're probably looking at the last 2-3 hp.

And those last 2-3 are probably as costly as they are beautiful.

That is a very serious looking piece for what's likely going into an amateur race team's car.  

Title: Re: Milwaukee Midget
Post by: hoffman900 on November 13, 2016, 10:25:31 PM
The first 100 hp are the cheapest.  I don't know what this engine puts out now, but if it's developed to the point that they're chasing down power with a piece like this, you're probably looking at the last 2-3 hp.

And those last 2-3 are probably as costly as they are beautiful.

That is a very serious looking piece for what's likely going into an amateur race team's car.  



A little bit more than that since they'll play the crankcase vacuum card and the thin ring game well.

Keep in mind, this is a team lead by Real Time Racing's (essentially, the factory Honda/Acura team in the US) former technical director, they have Hans Hermann at their disposal, and Comptech's resources. Big $$ but it's a beautiful thing to see what an effort like that can do with a vintage platform.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 13, 2016, 11:58:43 PM
Big $$ but it's a beautiful thing to see what an effort like that can do with a vintage platform.

 :wink:
Title: Re: Milwaukee Midget
Post by: SPARKY on November 14, 2016, 08:06:25 AM
and when you keep trying to spin big motors in to the rpm range of little motors-- longevity just seems to be fleeting.  :-o
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 15, 2016, 05:30:38 AM
and when you keep trying to spin big motors in to the rpm range of little motors-- longevity just seems to be fleeting.  :-o

When you fling big, heavy parts around and around, in the finish,   F still = m*a

My buddy Newton wins this argument, every time . . . . . .

This is why I'm an advocate of some "pre-engineering" to determine 'g' forces that would be imposed upon whatever parts are selected.

Higher loads   always =  less cycles until part failure.   This is an argument I win every time . . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on November 15, 2016, 07:47:51 AM


  This is an argument I win every time . . . . . .

 :cheers:

[/quote]
Someone said "you can lead a horse to water but you can't make him drink".  I think your quote from Einstein may apply... 8-) :cheers:

Otherwise I agree completely......
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 15, 2016, 10:22:01 AM
But... but... but... that's what we do in LSR.... work to find the failure point of our motors.... hopefully it is somewhere beyond the record we are trying to break, and it only happens when we try to best our own record.
We have experience with that... don't get me wrong, we don't want to make a doorstop out of a motor, but we don't really want to leave too many MPH on the table either.
We have some dyno numbers that seem to equate with Bockscar speeds... my limited dyno experience has already consumed an engine that I was pushing to a number  :cry: but I told myself it was better to blow it here than 1200 miles away.... not near as much fun, but better.  :|
  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 15, 2016, 12:01:34 PM


  This is an argument I win every time . . . . . .

 :cheers:


Someone said "you can lead a horse to water but you can't make him drink".  I think your quote from Einstein may apply... 8-) :cheers:

Otherwise I agree completely......

But... but... but... that's what we do in LSR.... work to find the failure point of our motors.... hopefully it is somewhere beyond the record we are trying to break, and it only happens when we try to best our own record.
We have experience with that... don't get me wrong, we don't want to make a doorstop out of a motor, but we don't really want to leave too many MPH on the table either.
We have some dyno numbers that seem to equate with Bockscar speeds... my limited dyno experience has already consumed an engine that I was pushing to a number  :cry: but I told myself it was better to blow it here than 1200 miles away.... not near as much fun, but better.  :|
  :cheers:

OK, I think I need to refine/explain my comment a bit . . . . . .

A/    This is an argument I win every time . . . . . .      YES, as a matter of fact, I do win this, EVERY TIME.   Even if the client does not agree with my calculation or evaluation,
       when the calculated load is too high, the parts break.     My opinion/math has nothing to do with it.

2/    I'm also not saying all "experimentation" should be eliminated or avoided.    The "optimisty" nature of racers prevents this anyway . . . .      AND, as I have pointed out in
       the past, parts that never break, are no doubt, too heavy.

d/    What I am an advocate for is:   Some sensible calculation with regard to the mass of the parts Vs the load applied and the number of cycles to be endured.  This means
       light weight parts need to be replaced on a maintenance schedule, prior to failure.    But it also means: extremely light parts can only operate reliably in short cycle
       environments.

Sensible "engineering" eliminates the "dumb a$$" possibilities, that might be considered without "engineering".

I don't always advocate reliability to the point of boredom, but it beats not being able to back up your run . . . . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 15, 2016, 12:11:45 PM
Bob - I get it - absolutely.

There is a romance to going all in, and a "devil take the hindquarters" approach.

Legends are seldom made in the controlled environment of a white-room engine development shop, but rather with a pile of "iffy" parts being bolted together in the bathtub on the 2nd floor of a stinky Motel 6 at 4:30 in the morning.

But there's also a huge satisfaction in taking it off the trailer, making a pass, taking it to impound, backing it up the next morning, and drinking beer for the rest of the week.

I think Mark will agree with me on this - we're getting too old to let preventable mechanical failures stand in the way of our beer drinking.   

It's all about priorities . . .  :cheers:



 
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 15, 2016, 12:16:42 PM

Bob - I get it - absolutely.

There is a romance to going all in, and a "devil take the hindquarters" approach.

Legends are seldom made in the controlled environment of a white-room engine development shop, but rather with a pile of "iffy" parts being bolted together in the bathtub on the 2nd floor of a stinky Motel 6 at 4:30 in the morning.

But there's also a huge satisfaction in taking it off the trailer, making a pass, taking it to impound, backing it up the next morning, and drinking beer for the rest of the week.

I think Mark will agree with me on this - we're getting too old to let preventable mechanical failures stand in the way of our beer drinking.   

It's all about priorities . . .  :cheers:
 

Hell yes!!!!!!

 :cheers: :cheers: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on November 15, 2016, 01:51:47 PM
MM said:  "...in the bathtub on the 2nd floor of a stinky Motel 6 at 4:30 in the morning."

Unh, Chris, the Amos and Stainless/Johnboy stay on the first floor, not the second.  Otherwise you nailed 'em.
Title: Re: Milwaukee Midget
Post by: jacksoni on November 15, 2016, 02:00:54 PM
MM said:  "...in the bathtub on the 2nd floor of a stinky Motel 6 at 4:30 in the morning."


Am sorry to say I have done that.... Wasn't my fault, the flimsy stamped steel heat shield on the turbo that warped did it.... :roll:
Having learned, I now pay close attention to everything Fordboy says.
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 16, 2016, 12:29:18 AM
Bob - I get it - absolutely.

But there's also a huge satisfaction in taking it off the trailer, making a pass, taking it to impound, backing it up the next morning, and drinking beer for the rest of the week.
It's all about priorities . . .  :cheers:


We are never satisfied with that... always trying to go faster after we set a record... As I said earlier we all work to find the failure point of our motors.... hopefully it is somewhere beyond the record we are trying to break, and it only happens when we try to best our own record.
Not saying you should run them to failure cause you can, just hate to leave MPH on the track... It is always better to build a 10 mile motor than an 8 mile motor...
don't ask me how I know  :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 16, 2016, 12:53:38 AM
What?  You're not there for Speed Weekend?   :mrgreen:

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 22, 2016, 12:06:08 PM
midgerooski,

I'm posting this here rather than on the Trump'd up Help?  Thread, but only because I'm a big believer in the idea of "helping" yourself,  . . . . .  like, for instance, to a second plate of turkey and stuffing . . . . . . . .    :-D

I sit here in my dungeon laboratory, fondly gazing upon my shiny, brandy new, cam checking fixture from the isle of Gertgen.   :-)

Maybe I'll post some cam checking fixture porn pics at some later date.

If you want to rub it for good luck, you will need to risk running the dreaded "cheddar curtain", and make a trip to the "subdivision of unified colours" . . . . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 22, 2016, 06:25:30 PM
bugster,

This appears to be right up your alley . . . . . .

http://bugeyeguy.com/category/bugeyes-for-sale

 :dhorse: :dhorse: :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 22, 2016, 06:59:18 PM
bugster,

This appears to be right up your alley . . . . . .

http://bugeyeguy.com/category/bugeyes-for-sale

 :dhorse: :dhorse: :dhorse:

They're kinda like recreational boats - Everybody wants one . . . until they own one . . .  :wink:
Title: Re: Milwaukee Midget
Post by: salt27 on November 22, 2016, 10:24:57 PM
bugster,

This appears to be right up your alley . . . . . .

http://bugeyeguy.com/category/bugeyes-for-sale

 :dhorse: :dhorse: :dhorse:

They're kinda like recreational boats - Everybody wants one . . . until they own one . . .  :wink:

...and they all have been named...   :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 23, 2016, 06:42:52 AM
bugster,

This appears to be right up your alley . . . . . .

http://bugeyeguy.com/category/bugeyes-for-sale

 :dhorse: :dhorse: :dhorse:

They're kinda like recreational boats - Everybody wants one . . . until they own one . . .  :wink:

...and they all have been named...   :roll:

Yeah,  that's kind of . . . .   icky . . . . .

I've referred to every Bugeye I've ever seen as:   Piece of *#*#    (insert your imagination here . . . . .)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2016, 08:12:27 AM
Well, mine is named "Frakensprite", and I even have a decal for it when I get it on the road . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/frankensprite_zpszfhzsix1.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/frankensprite_zpszfhzsix1.jpg.html)

It's really not too far off - I just need to resolve the oil pressure issue.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 10, 2017, 02:44:56 AM
midget,

3K+ of "unstupidy" . . . . . . .

(http://i1267.photobucket.com/albums/jj549/fordboy628/001.jpg) (http://s1267.photobucket.com/user/fordboy628/media/001.jpg.html)


(http://i1267.photobucket.com/albums/jj549/fordboy628/002.jpg) (http://s1267.photobucket.com/user/fordboy628/media/002.jpg.html)

So the story goes:

2 cams arrived at an engine shop.    A regular cam and a "daddy" cam.    BUT, on the dyno, both cams make the same bhp in the test engine.   WTF? ? ? ?
After the cam "proctology", both cams: SPEC OUT THE SAME . . . . . .        Hmmmm . . . . . . .    Response of cam manufacturer:   WHOOPS.

         Yeah, WHOOPS . . . . . .




Some thoughts:

Cams:  $800 ea     assembly and dyno testing per cam:   ~ $2500 ea      Approx total:  $6600 USD    Client satisfaction factor:  BIG OLE ZERO

Cam fixture:  $2800      Cam Analysis software:  $500       Compatible laptop:   $500       Total  $3800 or so . . . . . . .

Should "professional" engine shops "inspect" every cam?      Only if they want to get "smarter"               or not . . . . . . .


http://performancetrends.com/cam_test_stand.htm



Confucius say:    "Trust, but VERIFY."         Or    :dhorse:

 :cheers:
Tiredofwaitingforyoutopostboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on January 10, 2017, 05:41:03 AM
FB:  re: cam testing setup..
Looks nice, but without knowing exactly how it works, and being unable to grasp it and get a feel of its rigidity, the skinny prong that serves as a rest stop for the (I assume) angular encoder looks kind of flexible.  Is it stiff enough to accurately resolve the angular positions?  What sort of angular resolution is obtained?  Does the “encoder” also drive rotation of the cam or is it rotated manually?
On the other end, how about a little description of the cam “follower” assembly, below the LVDT?  Looks like some sort of physical contacter.  Is it “sharp” or radiused, and will it give a true profile if radiused?  Can lobe phase angles also be determined by moving it to another cam?
Just curious.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 10, 2017, 07:17:58 AM
FB:  re: cam testing setup..
Looks nice, but without knowing exactly how it works, and being unable to grasp it and get a feel of its rigidity, the skinny prong that serves as a rest stop for the (I assume) angular encoder looks kind of flexible.  Is it stiff enough to accurately resolve the angular positions?  What sort of angular resolution is obtained?  Does the “encoder” also drive rotation of the cam or is it rotated manually?
On the other end, how about a little description of the cam “follower” assembly, below the LVDT?  Looks like some sort of physical contacter.  Is it “sharp” or radiused, and will it give a true profile if radiused?  Can lobe phase angles also be determined by moving it to another cam?
Just curious.


IO,

Over the last 25 years or so, I've used several "cam checker" set-ups.    They have varied from the original low priced, entry level "Cam Doctor" (~ $4K and needed a desktop), up to and including an Andrews Products fully automated EZCAM  M52 (?) (I don't know the cost on this, but it was at a professional level race team) which is/was "state of the art".   It also required a dedicated desktop.   I've posted the photos of my current Performance Trends "Cam Analyzer"  (~ $4K, but can be attached to a laptop.)   I've also spent a lot of time accumulating and processing data by hand.    My thoughts follow.

Some facts I know about encoder resolution:

My original Cam Doctor:     Linear resolution: +/- .00025"      Rotary resolution: +/- .1 degree        Fixture:  Anodised aluminum plate, reasonably stable.
Andrews EZCAM:                        "                 unknown                      "              unknown              BUT, both were very good and state of the art.   Cam mfg quality.
                                                                                                                                                Fixture: Granite base and tool steel, very stable.
My current Cam Analyst:             "                +/- .000030"                 "             +/- .01 degree      Fixture: Anodised aluminum extrusions, reasonably stable.

http://www.andrewsproducts.com/camshaft-inspection/ezcam-details-software


Answers to your questions:      (Sorry for the cut and paste, but I'm still a slow and crappy typist . . . . .)

Looks nice, but without knowing exactly how it works, and being unable to grasp it and get a feel of its rigidity, the skinny prong that serves as a rest stop for the (I assume) angular encoder looks kind of flexible.  Is it stiff enough to accurately resolve the angular positions?    Yes, but you definitely need to pay attention to this on this fixture.

What sort of angular resolution is obtained?  Does the “encoder” also drive rotation of the cam or is it rotated manually?  The angular resolution is very high.    Manual cam rotation drives the encoder, but there is a motorized option to turn the cam for an additional $1800.

On the other end, how about a little description of the cam “follower” assembly, below the LVDT?  Looks like some sort of physical contacter.  Is it “sharp” or radiused, and will it give a true profile if radiused?     There are several follower "options" from Perf Trends and you have the ability to produce a follower precisely to mimic the ones used in the application.   The one in the photos is a PT item with a .75" diameter ball to mimic a .75" roller wheel.   I also have PT's "virtual" flat follower.   I'm planning to machine some application specific followers for certain engines I work with.   The follower must match what is used in the application to produce an accurate profile of cam/valve motion in use.    This accuracy may not be necessary when just "comparing" cam lobes, but this is a judgment call that cam mfg's hate.

Can lobe phase angles also be determined by moving it to another cam?    Lobe phasing can be accurately determined on ONE cam where the rotary encoder is not moved.   When comparing from cam to cam, the rotary indexing is re-initialized, typically referencing the centerline of the #1 intake lobe.   Phasing comparisons are then accurate from cam to cam.


My overall thoughts:


A/   If I was manufacturing cams, I would want the highest resolution and stability possible.  As in "rock solid".    This is the route mfg's take, as well they should.

2/   Erratic rotary motion can affect measurement quality, especially the derivatives.   Ie, velocity, acceleration and jerk.   USUALLY, the software has some setting for filtering erratic motion, but this defeats accuracy.    The trick is to have even rotary motion, (however it is achieved) and linear sampling at high rotary rates of data accumulation, say, 100 samples per degree.   Since all the software "smoothes" the data, more data points is better than less.

d/   Since what I'm doing is checking/identifying what a cam is, the most important aspect to me, and perhaps others in this situation, is repeatability.   Currently, I can remove and reset and re-test a cam and get results within .0005" for lift and .1 degree for duration.   I find this acceptable for my purposes.    In communications with cam mfg's I know and use, the data I generate matches the data they generate within the specs I listed on the same sample cam.

z/   Any of these fixtures produces data far more easily and far more accurately than trying to accumulate this type of data by hand.   As discussed way back in this thread, even large diameter degree wheels and high resolution dial indicators leave something to be desired.    Since I pulled the trigger on this fixture, I've had the opportunity to re-measure some of the cams I had "profiled" by hand.   Understandably, the results from the fixture are far more accurate than the "by hand" data, especially for the derivatives.    Since this is important to some of the analysis I'm doing, this dictates which direction I need to take.  Others may choose differently, depending on their needs.



Yes, I think $4K systems are inferior to $25K systems, but as long as the fixture is not "flimsy", I expect "usable" results can be generated, depending on the operator.   ALL these setups use commercially available rotary and linear encoders and the ones used by PT are similar to the ones used by Comp Cams and Andrews Products.   The talent of the operator, the quality of the encoders, and the software manipulation of the data are the key issues.

So you pay your money and take your choice . . . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on January 10, 2017, 01:19:07 PM
Dang, I didn’t expect such a treatise, but appreciate it and figure it will be informative/instructive for everybody.
To produce valve lift results, does the software include facilities for specifying lash, rocker pivot location, rocker ratio/arm length etc., or is all that a secondary evaluation?
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 10, 2017, 03:56:30 PM
Dang, I didn’t expect such a treatise, but appreciate it and figure it will be informative/instructive for everybody.

To produce valve lift results, does the software include facilities for specifying lash, rocker pivot location, rocker ratio/arm length etc., or is all that a secondary evaluation?

Thanks!   Well, the idea has always been to try and educate those willing to read and digest information.

Most of the software packages include the ability to analyze cam motion and/or valve motion.   Except for lobe to lobe comparisons, cam motion is actually less useful, since the engine "sees" and uses valve motion.    Needles to say, valve train geometry can really affect the results, and it is what is most important.   That can go into another, later post.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: grumm441 on January 10, 2017, 11:16:11 PM


2 cams arrived at an engine shop.    A regular cam and a "daddy" cam.    BUT, on the dyno, both cams make the same bhp in the test engine.   WTF? ? ? ?
After the cam "proctology", both cams: SPEC OUT THE SAME . . . . . .        Hmmmm . . . . . . .    Response of cam manufacturer:   WHOOPS.

         Yeah, WHOOPS . . . . . .




Confucius say:    "Trust, but VERIFY."         Or    :dhorse:

 :cheers:
Tiredofwaitingforyoutopostboy



Somewhere in our million+ views build diary is our cam saga
We had a cam ground from a billet by a local cam grinder that had just changed hands
when i went to put it in the block, the lobes were bigger than the journals. OOPS
So I rang the guy and expalined the situation. This was on a friday morning
He apologised, and said put it in a box it will be picked up before you go home from work.
When I got to work on monday morning, the courier was there waiting with the reground cam.
Dialled up perfectly. made more HP then the cam guy said it would
Hooray for customer service as it doesn't happen that much anymore
G


Title: Re: Milwaukee Midget
Post by: Jack Gifford on January 11, 2017, 03:05:07 AM
... Two cams arrived at an engine shop.    A regular cam and a "daddy" cam.    BUT, on the dyno, both cams make the same bhp in the test engine.   WTF? ? ? ?
After the cam "proctology", both cams: SPEC OUT THE SAME . . . . . .        Hmmmm . . . . . . .    Response of cam manufacturer:   WHOOPS...
Umm... so... two cams measure the same and perform the same. What am I missing here? Was the word 'not' intended to appear somewhere in this example?

Anyhoo... thanks for the rundown on cam checking machines.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2017, 04:44:52 AM
... Two cams arrived at an engine shop.    A regular cam and a "daddy" cam.    BUT, on the dyno, both cams make the same bhp in the test engine.   WTF? ? ? ?
After the cam "proctology", both cams: SPEC OUT THE SAME . . . . . .        Hmmmm . . . . . . .    Response of cam manufacturer:   WHOOPS...
Umm... so... two cams measure the same and perform the same. What am I missing here? Was the word 'not' intended to appear somewhere in this example?

Anyhoo... thanks for the rundown on cam checking machines.

Hi Jack,

I guess I was a little obtuse about the description of the cams in my camshaft tale above.     The cams were supposed to be different grinds, with the so-called "daddy" cam having more lobe lift and duration than the "little" cam.   Not much difference in "lobe area", BUT, enough to matter.    The cams were stamped as different grinds, yet the lobe profiles and lobe areas matched . . . . . . . .

So my point is: That without some ability to quickly check this ahead of installation, a LOT of money got expended for no tangible results.   The lesson learned is that trust is a separate issue Vs what you as a customer receive.    Now this was more than a simple shipping or picking error.   The cam was mis-identified and/or mis-ground.    So, somehow, the mfg's quality control process did not occur or ? ? ? ?

Smaller racing engine shops can not afford the cost of "customer satisfaction" when it is a supplier's error.    The loss of a few thousand dollars of revenue, during the lean winter business period, can make or break some businesses that are "lean/low profit" operations.

Now in the interest of "fairness", the cam mfg DID replace the cam, at their cost.

But, the other costs to the customer, ~ $2500, remain unresolved, and the customer remains "unhappy".

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 12, 2017, 09:45:59 AM
midget,

Uhhhh, might you be persuaded to post something to your thread?

I mean, you know, IF IT'S NOT TOO MUCH TROUBLE!!!!

Sickandcrankyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 12, 2017, 02:20:55 PM
midget,

Uhhhh, might you be persuaded to post something to your thread?

I mean, you know, IF IT'S NOT TOO MUCH TROUBLE!!!!

Sickandcrankyboy

Well, it's been an embarrassing weekend in the Pommy Pigmy Playhouse . . . but in the interest of full disclosure and to be filed under the adage - "Some people learn from other people's mistakes - the rest of us are the other people . . ."

I'm back on the Frankensprite - I absolutely have to get this thing ready to go. 

As you may recall . . .

After blowing out the ignition module and receiving a warranty replacement, and with Kate's help, I got the ignition properly dialed in tonight.  Got it to idle, and after it warmed up a tad, I gave it a stiff stab of the throttle - and Mount Vesuvius erupts.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN07181_zps32yqaqdr.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN07181_zps32yqaqdr.jpg.html)

Blew the hose right off the fitting.  I killed the ignition instantly - nothing's damaged but my ego - but now I need to tear the whole front end off again.

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN07171_zpsptblajai.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN07171_zpsptblajai.jpg.html)



New hose, new fittings, and double checking flow through the filter . . .


Most oil filters flow with the center being the outlet.    Check your lines to make sure the flow is in the proper direction, if not, it is a simple fix.


. . . and making a "simple fix", I was able to fire up the little turd.

Despite my clean-up, though, the header wraps remained soaked in oil - and of course, 6 months later, I had forgotten that little fact.  We can discuss the merits of header wraps all day, but in a street car with close proximity headers and tight footwells, they're mandatory.

So the plumbing is done, the car fires right up, and within a minute, the entire garage is filled with oil smoke.  I shut it down, and come back to it on Sunday.

I'm looking at the car, and in order to remove the header, I will need to drain the block, remove the radiator, disconnect the exhaust, pull the engine. 

So I come up with what I think is a great plan to get the oil out of the webbing - saturate it with solvent.

Now I came up with this idea BEFORE I started using the solvent.  Brake cleaner seemed my most logical choice. 

There are two varieties, flammable and non-flammable.  Okay, logic would dictate non-flammable - after all, I'm using it on exhaust, the price is the same - ON SALE AT BLAIN'S FARM AND FLEET FOR $1.99.  $13.93 later, I'm heading home with 7 cans.

The other difference is the non-flammable product is chlorinated - the non-chlorinated product is flammable.

BUT -

When you're working in a garage with a kerosene space heater blowing, and vapors from chlorinated brake fluid are heated, things start to smell like a swimming pool.

I opened the door and cleared it out, and wound up with nothing more than a headache, but after reading a few message boards, it occurred to me that, despite my best intentions to not burn the garage to the foundation, I was NOT doing this the safe way.

Fortunately, the brake fluid removed quite a bit of the oil, and the last few evenings, I've spent a few 5 minute sittings in the garage with the engine on, the door open, and have slowly smoked off most of the remaining oil in the wrap.

I have a friend in Illinois who, from time to time, reminds me to "Stop Doing Stupid $#IT".

But sometimes, I have difficulty distinguish clever from stupid . . .  :roll:


Title: Re: Milwaukee Midget
Post by: jpm49c on January 12, 2017, 04:09:13 PM
Be Extremely Careful When Using Brake Cleaner!
Careful with brake cleaner!Safety Alert by Brew Dude (www.brewracingframes.com). First published in American Iron Magazine 8-09. Used with permission of Mr. Dude, who says "pass it on!"

The following article outlines some very serious repercussions that can arise from less than prudent use of brake cleaner. Normally a very effective degreaser, it can turn deadly when heated. Read on!

Yep, I thought I was a goner this time! How simple it was to get in trouble. After seeing and reading so many warning labels, we tend to no longer pay the many heed. We buy chemicals and sprays at a local parts house and think "How can this be so bad, healthy-wise, if I'm buying it over the counter?" Here's how a small whiff of smoke almost dropped me where I stood. I had a rush job to do welding four diesel tanks. I had to patch where they were pitted by road salt corrosion. Normally, I spray a little carb cleaner on the spot I'm going to weld, wipe it off , and then preheat the area with an acetylene torch to get rid of any solvents. Where I normally get carb cleaner was sold out, so I got a can of brake cleaner and went through my regular routine. To be on the safe side, I even had the shop door open and the exhaust fan on. I started TIG-welding on Thursday afternoon and had no problem at first. When I started welding across a really pitted area I found a couple of drops of cleaner that were lurking in a deep dimple. As I came close to the cleaner, a small puff of white smoke popped up, and I almost passed out. I made it outside and sat for awhile in the fresh air. After about 10 minutes, I went to the office and sat at the computer to check the warnings on the brake cleaner can I used. That's when my whole left side started shaking for about 10-15 minutes. (I found out later I was having a seizure.) When I was able to control myself again, I read the can's warning: "Vapors may decompose to harmful or fatal corrosive gases such as hydrogen chloride and possible phosgene." After reading about hydrogen chloride, I started researching phosgene. The active chemical in the brake cleaner is tetrachloroethylene. When this chemical is exposed to excessive heat and the gas argon, which is used in MIG and TIG welding, it produces phosgene. Phosgene gas can be fatal with a dose as little as four parts per million: basically a single small puff of smoke. Symptoms can be delayed from six to 48 hours after exposure.

There is no antidote for phosgene poisoning. If you do survive, the long-term effects can be chronic bronchitis and emphysema. My breathing still was hard a few hours later, but I felt a little better, so I didn't go to a hospital. The chlorine taste and smell in my nose and mouth were still strong. About midnight, I started coughing and my chest started hurting, but I thought that this would pass after a night's sleep. The next day (Friday), the symptoms got worse and my kidneys started hurting, so I drank a bunch of liquids and cranberry juice. For the next four days, I was constipated and only urinated a lot of clear fluid with no smell. Though sometimes I felt okay, I was really in a lot of pain on and off for the next several days, as well as weak and tired. By the next Monday, nine days after poisoning, I lost all balance. I was confused and could hardly talk, so I finally went to the emergency room. My symptoms were low oxygen level, sugar levels out of control, vertigo, and I was hurting badly in my entire chest. I was admitted and put into ICU. My kidneys had probably shut down for those first four days. My lungs were damaged, so I had to be on oxygen. I had to on insulin to keep my sugar in check. Since there is no antidote for phosgene, all I could do was try to rest and hope I got better. After CT, MRI, EKG, and EEG tests, as well as several blood tests it looked like, at least for now, there is no permanent damage. However, the MRI showed fluid in my sinuses and a buildup of fluids near my brain. The phosgene scarred my sinuses, which then became infected. The three doctors I saw said I was really lucky to make it. After four weeks, it appears that I may have emphysema and chronic bronchitis. I'm on nasal medicine and an inhaler. My sinuses are severely scarred and my smell nerves are damaged. I still have that awful chlorine taste and smell. I may also have pancreas damage. The insulin that I was taking had little effect on my sugar levels, so I'm now on some stronger medicines. So why am I telling you all this? I hope to save someone from an easily avoidable severe illness or even death. The cleaning sprays commonly found in thousands of bike shops across the country can be just as dangerous if improperly used. Read the labels and warnings! Look up the chemicals you use. Just because you got away with it before, doesn't mean you won't get in trouble the next time.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 12, 2017, 09:30:28 PM
jpm, THANK YOU FOR THAT POST.  I'm realizing now that I came a lot closer to a serious health threatening condition than anybody with reasonable intelligence should allow. 

I've suffered no more than a headache, and wound up catching the problem before it became major.

This particular thread on this forum draws an inordinate amount of attention for what we're actually doing.

If my experience and your post helps prevent somebody else from serious injury, then the countless BS posts regarding beer, Bears, Packers, Cubs, Hawkeyes and Britcrap will have been worth it.

Thanks!

Chris
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2017, 11:52:46 AM
jpm, THANK YOU FOR THAT POST.  I'm realizing now that I came a lot closer to a serious health threatening condition than anybody with reasonable intelligence should allow.  

I've suffered no more than a headache, and wound up catching the problem before it became major.

This particular thread on this forum draws an inordinate amount of attention for what we're actually doing.

If my experience and your post helps prevent somebody else from serious injury, then the countless BS posts regarding beer, Bears, Packers, Cubs, Hawkeyes and Britcrap will have been worth it.

Thanks!

Chris

x2!!!!!!



Chris,

Glad to hear you got away with just a headache!!     I can't afford to lose any more drinkin' buddies, especially Sconnie Nation ones . . . . . .

Everyone I know has a "brush with brakleen" story, or knows someone who does.    I won't go so far as to thank Monsanto or DuPont, but the fact remains that we survive in a "chemical age", where survival is contingent on being wary, and careful.     The best advice seems to always come back to:

When in doubt, don't . . . . . .

I guess everybody should listen to the voice in the back of their heads!!



 :cheers: :cheers: :cheers:
Fluincubatorboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2017, 07:44:52 PM
Just heard from Steve in California - should be starting on the sleeves for the K next week.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2017, 07:34:12 AM
CAMSHAFTED!!!

midget,

As you know, shortly after you dropped off the stock Rover cams from your original engine, I set them up on my Cam Analyst test stand to run the profiles and capture the data.   The reason for doing this was to definitively determine whether those cams could be reground into useable cams for the race engine.



This is a photo of the setup.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Photos%20ALL%201076.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Photos%20ALL%201076.jpg.html)



Closeup photo of the lobe shape.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Photos%20ALL%201077.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Photos%20ALL%201077.jpg.html)



Screen shot of the lobe file.
(http://i1267.photobucket.com/albums/jj549/fordboy628/Marks%20Android%20Photos%20ALL%201078.jpg) (http://s1267.photobucket.com/user/fordboy628/media/Marks%20Android%20Photos%20ALL%201078.jpg.html)



The answer is definitively:    YES   and   NO . . . . . . . .

YES

Well, anything can be accomplished if you want to throw enough money at it . . . . . . . .


NO

The problem is that the stock cams have very little duration at either mid-lift or at high lift.    They are very similar to 2 valve Jag grinds and 2 valve Lotus T/C grinds.    So to get adequate racing duration in these cores, the choices are:

A/   Regrind the cores with a dramatically reduced base circle diameter.    This WILL reduce the nose radius, possibly (probably) to the point where cam nose/tappet loads are extreme.   This also requires longer valve stems and/or super thick adjusting shims.

2/   Depending on the grind selected, but usually, Jag & Lotus stock cam cores need to be WELDED (as in EXPENSIVE) on every lobe to have adequate material for the regrind.    This is a pricey process that is best reserved for reclaiming cams with a damaged lobe or 2.    Not all 8 lobes per cam x 2 . . . . . .     But as I said, it could be done.


As I suggested previously, the better choice is new cams, outright, properly ground to the profile required, with a base circle of proper dimensions.    Adding a "Cam Kit" to this choice seems to make the most sense, both from an engineering and economic view.

Back to the Piper Cams Catalog . . . . . . .

 :cheers:
Camboy
Title: Re: Milwaukee Midget
Post by: manta22 on January 22, 2017, 11:26:25 AM
Pointy lobes, aren't they?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2017, 11:38:43 AM
Pointy lobes, aren't they?

Regards, Neil  Tucson, AZ

Yep.    And that's the problem . . . . . .   Well, it's a problem at a reasonable cost for regrinding.

Hardface welding of all 8 lobes per cam is going to be more expensive than new cores or billets.

 :cheers:
Camboy
Title: Re: Milwaukee Midget
Post by: Crackerman on January 22, 2017, 02:44:31 PM
Does the rover engine utilize a bucket style lifter or a roller?
What is diameter of bucket?

On cummins and other diesel race cams, they are very pointy nosed, but utilize a 1.25 inch or larger lifter face. That in itsself transitions into similar lift and duration of large square nosed cams utilized in roller follower type applications.
Can you analyze actual valve lift and duration of a partially assembled head?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2017, 03:48:45 PM
I want to say it's a 34 mm bucket - well sized.  Kibblewhite makes one that will work, but it might make more sense to order a valve kit "in toto" from Britain.

I'm ready to pull the trigger on new cams.  I've got new Piper adjustable cam sprockets already, I'm just trying to determine which grind to go with.

Even with the Rover head in stock form, we're getting more flow at .250 than we got at .450 on the Grenade.  If we do nothing with the head, I'm thinking either one of these might be a good choice - and keeping in mind that these applications are intended for the 1.8 - both are Piper grinds -


ARKBP285M   

Int -                     Exh -

276°   0.440″          276° 0.438″   

34‑62                 64‑32               

104°                       106°


ARKBP300M

Int -                       Exh -
                                          
                                          
280°    0.442          280° 0.440″      

34-66                   70-30

104°                       106°   

Mark is going to do some limited prep on the ports - if we could anticipate what to expect from that work, I'd order right now.  But I'd like to see what the flow curve on the modified head looks like before I load up the MasterCard.

That said, I'm kinda pancaking to get this thing back on the front burner.  Even with the shorter of the two cam choices, I'm certain we'll be able to make a lot more power than with the Grenade - and likely with an engine that isn't quite as stressed or peaky.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2017, 04:56:05 PM
midget,

Scheduling some EA Pro sim time on the portable cauldron.    The head flow files are already uploaded.

Now that I have a cam starting profile, I can sub in some Lotus or Jag or Cosworth grinds similar to the Piper selections.

Wow, this is cool!!    Just like a Professional race team . . . . . . . . . .

 :dhorse:    :dhorse:


Unlike a Professional race team, I think we're going to need some Wychwood Hobgoblin or such to finish these calculations . . . . .
 :cheers: :cheers: :cheers:
MyrddinEmrysboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2017, 05:20:26 PM
Hey, Mark -

Judging by the timing of our posts this Sunday afternoon, and that Atlanta is leading Green Bay a quintabazillion to 7, neither of us is paying attention to football today?
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 22, 2017, 06:12:13 PM
Chris,

Ahhhh, well no, I've got it on.

But with Rodgers & Co giving a demo in high pressure "choke" games, I'm starting to feel a little sorry for them.    :roll:

BUT, I am REALLY TIRED of listening to that ex-Cowboy twit Aikman, attempt to wax eloquent about the number of Green Bay players injured over the year, 15 in total.   The most in the NFL according to Cowboy twit.    BUT,  the Bears had 22 season ending injuries this year, so no chance to be even a decent team, let alone make the Playoffs.     Aikman, get your facts straight.    Kellyanne Conway could replace you today.    It's a shame because he is usually an insightful analyst . . . . . . . .

I've been impressed by the Packers performance, up until now, given the circumstances.      The problem is, lack of playing talent kills you in the playoffs, especially against teams that are whole.   They went in as 5.5 point underdogs, I don't think they are going to cover with 6:57 left in the 4th quarter.

 :dhorse: :dhorse: :dhorse:

Like the late, great Doug Buffone always said:   "It starts with the horses up front."

Cie la vie . . . . .
Mark
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2017, 07:46:19 PM
Pointy lobes, aren't they?

Regards, Neil  Tucson, AZ

I'm reminded of Bettie Page . . .







Title: Re: Milwaukee Midget
Post by: manta22 on January 22, 2017, 07:50:19 PM
Now that you mention it, Chris....  :evil:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 22, 2017, 08:28:47 PM
So we're back to the "rodeo" bra -- yanno, the kind that rounds 'em up and points 'em out.  Yippee! :cheers:
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 22, 2017, 09:01:36 PM
Pointy lobes, aren't they?

Regards, Neil  Tucson, AZ

I'm reminded of Bettie Page . . .

Without nipples they're really pointless!  :-o :-D








Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2017, 11:05:10 PM
Some say "bigger is better", but in this case, I think what we need is something between Bettie Page and Jane Russell.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 22, 2017, 11:22:26 PM
 :?  You talkin' lift or duration?

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 22, 2017, 11:48:28 PM
:?  You talkin' lift or duration?

Mike

Yep.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 24, 2017, 09:07:25 AM
midget,

Cams & bits were picked up by Jr yesterday.    I suspect they are across the street from Miller Park right now.

Can you get Bud Selig to drop them off at your abode?     That would be CATtastic!!!!!

Unless Bud suffers from Ailurophobia . . . . . . . . .

 :cheers: :cheers: :cheers:
Cynophilistboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 24, 2017, 11:22:15 AM
Baseball's "commissioner emeritus" is no closer to M. B. Jr.'s place of employment than I am.  Besides - that would be physical work - something Bud swore off back when he became a used car dealer.

Even at the ceremonial groundbreaking for Miller Park, Selig wasn't sure which end of the shovel he was supposed to grab . . .

But if talking and cajoling alone could deliver camshafts, Bud would be my first call.

Did I mention Milwaukee County Residents are STILL paying for the stadium? 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2017, 06:00:56 AM
midget,

Jr's got all the cams and bits in the back of his Prius 'C'.

Call his cell # to arrange the transfer.    Call soon, unless you want everything coated with dog hair.

 :cheers:
Shippingmanagerboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2017, 08:28:36 AM
I want to say it's a 34 mm bucket - well sized.  Kibblewhite makes one that will work, but it might make more sense to order a valve kit "in toto" from Britain.

I'm ready to pull the trigger on new cams.  I've got new Piper adjustable cam sprockets already, I'm just trying to determine which grind to go with.

Even with the Rover head in stock form, we're getting more flow at .250 than we got at .450 on the Grenade.  If we do nothing with the head, I'm thinking either one of these might be a good choice - and keeping in mind that these applications are intended for the 1.8 - both are Piper grinds -


ARKBP285M   

Int -                     Exh -

276°   0.440″          276° 0.438″   

34‑62                 64‑32              

104°                       106°


ARKBP300M

Int -                       Exh -
                                          
                                          
280°    0.442          280° 0.440″      

34-66                   70-30

104°                       106°   

Mark is going to do some limited prep on the ports - if we could anticipate what to expect from that work, I'd order right now.  But I'd like to see what the flow curve on the modified head looks like before I load up the MasterCard.

That said, I'm kinda pancaking to get this thing back on the front burner.  Even with the shorter of the two cam choices, I'm certain we'll be able to make a lot more power than with the Grenade - and likely with an engine that isn't quite as stressed or peaky.

midget,

Measured the tappet bore in the cylinder head at 33.02mm (1.300"), so a nominal 33mm tappet is the size.
That is a big enough diameter to accept all but the most aggressive Lotus, Jaguar, or Cosworth cam grinds.

And I can always look at Coventry Climax race grinds as well.   Now that I have recovered all my old cam records from the "Frankenputer", it puts a wealth of information at my fingertips . . . . . .

"Let your fingertips do the walking . . . . ."

 :cheers:
Earlytoriseboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 25, 2017, 09:34:08 AM
Mark, am I right that we need to be thinking torque first?  It seems the least of our concerns will be getting it to rev.

One other thought - Piper makes a few Hydraulic HP grinds as well.  Here's one -

288° 288°
0.445″

 
0.445″

 
40‑68
70‑38
 104° 106°

In a 1.8 - the power band claim is 2500 - 7500.

Mark, what would you expect the maximum RPM from a hydraulic setup might be?

Given my propensity for 9500 RPM hole shots, a little bit of physical limiting on the part of the engine itself might not be a bad deal . . .

 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2017, 12:08:43 PM
Mark, am I right that we need to be thinking torque first?  It seems the least of our concerns will be getting it to rev.

One other thought - Piper makes a few Hydraulic HP grinds as well.  Here's one -

288° 288°
0.445″

 
0.445″

 
40‑68
70‑38
 104° 106°

In a 1.8 - the power band claim is 2500 - 7500.

Mark, what would you expect the maximum RPM from a hydraulic setup might be?

Given my propensity for 9500 RPM hole shots, a little bit of physical limiting on the part of the engine itself might not be a bad deal . . .


midget,

I'd need a LOT of convincing to run a hydraulic cam in this application.    Why give up bhp and torque?   My main concern is whether any of their hydraulic grinds is of "adequate" intensity for the application.   You give up low lift "intensity" with a hydraulic grind in exchange for no/low valve adjustment/maintenance.   I'm not ruling it out, just let me run some numbers on this before chosing a path.


As far as 9500 rpm is concerned:

The design spec is: peak bhp @ 8500 rpm
                            peak tq    @ 7000 rpm

We might be off a bit from that, but that's the goal I'm using.   8500 would be an increase of 400/500 rpm over your "Perfect Storm" record run, ie, faster.   Since you are not planning on changing your tire or diff, more rpm is the only way . . . . .

Since the greatest area under the bhp curve will be ~ centered on 8500 rpm, safe valve train limiting speed should be for 10,000/10,500 rpm.   With a belt drive ohc setup, this should be easily achievable.   I have not forgotten about your "hole shots".

Yes, we are also going to concentrate on making more torque, everywhere in the usable rpm range.   The goal for bmep this go around is 205 psi minimum, @ peak torque.   With the 4 valve low lift flow available, that goal should be achievable as well.

 :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 26, 2017, 05:54:17 AM
More Thinky . . . . . . .

midget,


If you recall, the max tq from the Grenade, Ver 2.0, was ~ 75 #/ft.    This translates to 185.4 psi bmep.

Long time readers of your Build Diarrhea, er, Diary, will recognize 185 psi bmep as what I consider to be the floor of professional engine builder respectability.    Given the limitations of the Grenade's Build Specification (© ), this value was more difficult to achieve than the casual observer might surmise.

However, based on the enhanced breathing capabilities of the Rover 4 valve architecture, the 205 psi bmep goal should be achievable, especially considering the new Build Specification (©)   This represents an ~ 11% increase.

Working the bmep formula backwards:  205 = tq * 150.8 / cubic inches,   so then:   205 / (150.8 / 61)   for a resultant tq of 82.92 #/ft

The other portions of the curve would be representative of the increased bhp & tq.

For example, the peak bhp goal of 125 bhp @ 8500 rpm translates into 77.23 #/ft        ([125 bhp * 5252 rpm] / 8500 rpm)

Compare this to the Grenade Ver 2.0  tq @ peak bhp:  65.05 #/ft

Et cetera . . . . .

I suspect that this might qualify as "more torque everywhere", a pre-requisite to going faster @ Bonneville, or wherever . . . . . .


See, you really DO need math after high school . . . . . .

 :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: wobblywalrus on January 26, 2017, 09:54:24 AM
Your engine is real similar to mine in many ways.  It is easy to over cam these four valve engines where the cams work efficiently at an rpm beyond what is desirable.  The knockers that worked best in mine during the virtual modeling have net lifts equal to the flow capacity of the ports with as narrow duration as available grinds allowed.  I had my radical race cams ground to milder profiles. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 28, 2017, 09:25:45 AM
Your engine is real similar to mine in many ways.  It is easy to over cam these four valve engines where the cams work efficiently at an rpm beyond what is desirable.  The knockers that worked best in mine during the virtual modeling have net lifts equal to the flow capacity of the ports with as narrow duration as available grinds allowed.  I had my radical race cams ground to milder profiles. 

WW,

Yes, that is exactly the problem.    Even cams for full race 4V Cosworths are very conservative on lift, with lots of duration.

This is the reason for all the planned simulation work in EA Pro on this particular Build Spec combination.    It's a TOTAL orphan, with displacement in the opposite direction of standard 'K' series race engines.   Some of that works in Chris' favor, but it is all uncharted territory.    And nobody wants to spend a small fortune on a "walkabout" to Uluru, with no chance of getting a sighting . . . . . .

The low lift flow is good enough so that high lifts are not required.

The trick is going to be the choice of duration(s):

Low enough for high efficiency and outstanding torque,
Coupled with high enough for adequate top end power.     (Although I can't imagine a situation where the first permutation of the 'K' does not significantly outperform the venerable 'Grenade' . . . . . .)

As you are aware, it is MUCH cheaper to heat up the battery in your laptop with a batch of sim time, rather than whittle metal parts and have a go on the dyno . . . . . . .

Either the test stand one, or the big white one . . . . . . .

I have approximately 30 profiles, (perhaps more) in my 4V, full race, cam profile database.   And I have access to the complete databases of a couple of knowledgable cam manufacturers.    I'm pretty certain that a usable grind is available already and will not have to be "invented".

This is just the first of a number of "selection for tuning" issues on this particular build.    We could end up being "brain surgeons" on this, or perhaps "hemarrhoid surgeons", depending on how this project turns out.    Maybe both, at the same time . . . . . . .     I know which one I want to be.     Hemarrhoid surgery has a much higher chance of success . . . . . . . .

Just my 2¢

 :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: hoffman900 on January 28, 2017, 10:44:42 AM
As Mark knows, it's not as clearcut as "this cam for this rpm range".

It's going to be dictated by the curtain area as well as the velocity through the port. I can build an engine to peak at 4000rpm or 18000rpm, but at the end of the day, the port is going to be sized for an average of 300fps (+/- 10-20fps or so) at 28" H20. If the port is slower, it's going to want to keep revving, if it's smaller, you'll have sonic choke issues and power will drop off.


A 4 valve head has more valve area than a 2 valve head, thus it needs less lift and duration for the same rpm range than a 2 valve head. This has the advantage of allowing an engine to have a broader power band for the same amount of peak power. Allowing the Ford Modular engines into the Engine Masters Challenge a few years ago served to illustrate this point - and they were using a lot of stock parts compared to their 2 valve competitors.

As for valve lift curves and the such, here is a simulation I ran of very dialed in engine combination (in the sim and in person):

(http://i1291.photobucket.com/albums/b542/hoffman900/SR500_7000rpmMach_zpslxwsbekr.jpg)

This is the Mach index at different points in the intake and exhaust port as it relates to the cam profile. You can see where maximum piston speed occurs as well. I can easily integrate this to show % of flow as it relates to the lift curve.


Being smaller displacement means the ports of the K head are going to push the rpm point up a lot higher than stock. To get the power range you guys want, it may mean leaving them as is (and just making them more efficient (ie: cfm per area)) or even mean shrinking the ports...

Title: Re: Milwaukee Midget
Post by: jacksoni on January 28, 2017, 11:17:44 AM
Hoffman- that plot appears to show a lot of reversion at the valve on both IO and IC? Also, how do you correlate those plots to your goal of 300fps + or - as stated?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2017, 06:21:54 PM
Okay - long overdue - I give you . . .

FRANKENSPRITE

https://www.youtube.com/watch?v=T--m4NVyzhg&feature=youtu.be
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 28, 2017, 07:14:15 PM
Cool!

Mike  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2017, 07:23:43 PM
Mike -

I suppose this makes me a "fool"?   :wink:

 :cheers:
Title: Re: Milwaukee Midget
Post by: Podunk on January 28, 2017, 07:47:13 PM
Chris,
THANKS
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2017, 07:54:23 PM
Terry,

You engineered it - I just screwed it together!

I'll bring it down to Indiana this spring and flip you the keys.
Title: Re: Milwaukee Midget
Post by: Podunk on January 28, 2017, 08:00:34 PM
Chris,
Careful. You may never see it again.
Terry
Title: Re: Milwaukee Midget
Post by: wobblywalrus on January 29, 2017, 12:00:59 AM
There are a lot of years of flow bench data on the Triumph.  It is possible for me to fairly accurately extrapolate and interpolate flow vs lift curves at 28 inches.  A bunch of late nights were spent modeling various valve sizes and port flows.  Real big valves and lots of low lift flow hurt performance.  It reduced the trapped mass 'cause too much flow was getting past the valves at the wrong time.  These times are when the engine cannot trap and compress the mixture or it blows off cylinder pressure too early.

The best valve size combo had an intake mach maximum between .5 and .6.  These are valve sizes only 1mm larger than standard.  The flow curves with well developed port shapes that gave good flow at mid and high lifts worked best.  They supply the engine with mixture when it has high demand.

That surprised me.  I always thought more is better.  It seems just enough is best. 
Title: Re: Milwaukee Midget
Post by: jacksoni on January 29, 2017, 09:10:36 AM
Sweet!!!
Title: Re: Milwaukee Midget
Post by: hoffman900 on January 29, 2017, 09:35:47 AM
Hoffman- that plot appears to show a lot of reversion at the valve on both IO and IC? Also, how do you correlate those plots to your goal of 300fps + or - as stated?

That is a the valve seat. As you can see, moving up into the throat then just a little over an inch into the port, it drops off.

I think one thing to keep in mind is what good low-lift flow can and can't do. Low lift flow will make the engine think it has more duration than it does (remember, seat-to-seat duration is what the engine really sees).

Another way of looking at it is this, especially as it relates to a 2 valve engine:

To get a certain amount of lift you need a certain amount of duration. The velocity and acceleration of the lifter is going to be dictated by type and diameter. There is a fixed value. Yo can only move the lifter so fast. Since we only have a certain amount of time (duration) to create lift, this will ultimately be the limiting factor.  Spintron development and spring technology have allowed us to do more and be less abusive to the valvetrain, but ultimately we're still limited.

Take for example the NASCAR flat tappet change to roller lifters. I asked Jay Wiles of Hendricks if they would gain any more power. His response was no because they were already at the acceleration limit of what a spring could do. The flat tappet cams used high rocker ratios (2:1+). The rollers, while allowing for more aggressive profiles will need less rocker ratio to keep the valve acceleration equal to that. The net is there was really no change in the actual valve lift profile as the engine sees it. Anyway that is a tangent.

So getting back to velocity. You could convert it back mathematically, but the point to illustrate is what is important in the valve lift equation. There is a lot to be said about velocity - just look at what Larry Meaux, Darin Morgan, Chad Speier, Larry Widmer, Curtis Boggs, and many, many others have written over the years. Just to rant, it cracks me up when people talk about drag racers hogging the ports out. Nope, not the good ones. The only difference is that a drag race engine will likely rev a little higher, so the port cross section will be a little bigger, but the same physics apply. This is why when you see a cylinder head that is sized properly and produces peak power at say 7500rpm on a 1.8L engine, when put on a 1.0L engine will want to peak at 9500rpm. Do the math and you'll see why. Piston cfm demand drives the whole engine equation and everything else is sized from there.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 29, 2017, 04:04:52 PM
Chris,
Watched the vid and did not see ANY smokey, tire churning burn outs!! What gives?

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 29, 2017, 06:42:39 PM
Chris,
Watched the vid and did not see ANY smokey, tire churning burn outs!! What gives?

Rex

Kate was taking the video, and as open and honest as our relationship is, there remains a few things one just doesn't do when the wife's watchin' . . .  :wink:

I need to sort it out a bit - get it so it idles - maybe roll back the timing a bit. 

Now I DID punch it a little heading up 55th street.  I was doing about 25 mph in 2nd, and rolled into it.  It's running a bit rich, but when it cleared its throat, the rear end cut loose and it put quite a few fence posts in the rear view mirror in a hurry.

This is going to require a bit of discipline to drive smoothly.  It's capable of getting you into big trouble in short order.

I'm thinking of installing seat belts . . .
Title: Re: Milwaukee Midget
Post by: Old Scrambler on January 29, 2017, 08:20:15 PM
'Fence Posts' on 55th Street :-o :-o :-o :-o :-o
Title: Re: Milwaukee Midget
Post by: Podunk on January 30, 2017, 11:28:15 AM
Fordboy,
Did you get my PM?
Terry
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on January 30, 2017, 10:24:55 PM
'Fence Posts' on 55th Street :-o :-o :-o :-o :-o
Digital fence posts, I'm sure.  :-D Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 31, 2017, 06:05:30 AM
Fordboy,
Did you get my PM?
Terry

Yes.    Thank you.

That is a generous offer and no doubt Chris will want to take you up on that.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 31, 2017, 06:48:34 AM
There are a lot of years of flow bench data on the Triumph.  It is possible for me to fairly accurately extrapolate and interpolate flow vs lift curves at 28 inches.  A bunch of late nights were spent modeling various valve sizes and port flows.  Real big valves and lots of low lift flow hurt performance.  It reduced the trapped mass 'cause too much flow was getting past the valves at the wrong time.  These times are when the engine cannot trap and compress the mixture or it blows off cylinder pressure too early.

The best valve size combo had an intake mach maximum between .5 and .6.  These are valve sizes only 1mm larger than standard.  The flow curves with well developed port shapes that gave good flow at mid and high lifts worked best.  They supply the engine with mixture when it has high demand.

That surprised me.  I always thought more is better.  It seems just enough is best.   

The trick is to "fulfill demand" in the "most timely and efficient" manner.

You are ahead of the curve here Bo.    Most guys never get this.

 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 31, 2017, 07:01:16 AM
Hoffman- that plot appears to show a lot of reversion at the valve on both IO and IC? Also, how do you correlate those plots to your goal of 300fps + or - as stated?

That is a the valve seat. As you can see, moving up into the throat then just a little over an inch into the port, it drops off.

I think one thing to keep in mind is what good low-lift flow can and can't do. Low lift flow will make the engine think it has more duration than it does (remember, seat-to-seat duration is what the engine really sees).

Another way of looking at it is this, especially as it relates to a 2 valve engine:

To get a certain amount of lift you need a certain amount of duration. The velocity and acceleration of the lifter is going to be dictated by type and diameter. There is a fixed value. Yo can only move the lifter so fast. Since we only have a certain amount of time (duration) to create lift, this will ultimately be the limiting factor.  Spintron development and spring technology have allowed us to do more and be less abusive to the valvetrain, but ultimately we're still limited.

Take for example the NASCAR flat tappet change to roller lifters. I asked Jay Wiles of Hendricks if they would gain any more power. His response was no because they were already at the acceleration limit of what a spring could do. The flat tappet cams used high rocker ratios (2:1+). The rollers, while allowing for more aggressive profiles will need less rocker ratio to keep the valve acceleration equal to that. The net is there was really no change in the actual valve lift profile as the engine sees it. Anyway that is a tangent.

So getting back to velocity. You could convert it back mathematically, but the point to illustrate is what is important in the valve lift equation. There is a lot to be said about velocity - just look at what Larry Meaux, Darin Morgan, Chad Speier, Larry Widmer, Curtis Boggs, and many, many others have written over the years. Just to rant, it cracks me up when people talk about drag racers hogging the ports out. Nope, not the good ones. The only difference is that a drag race engine will likely rev a little higher, so the port cross section will be a little bigger, but the same physics apply. This is why when you see a cylinder head that is sized properly and produces peak power at say 7500rpm on a 1.8L engine, when put on a 1.0L engine will want to peak at 9500rpm. Do the math and you'll see why. Piston cfm demand drives the whole engine equation and everything else is sized from there.


Effective mechanical spring control of the decelerating valve mass has been the limitation at the edge of performance for a very long time.    That is exactly why F1 has gone to pneumatic valve springs.   Very low mass and spring rates that can not be achieved within the properties of metals.

Valve train mass, in itself, presents its' own set of problems.    This is why "edge of performance" systems use components made from 'unobtanium' & 'highcostium', all DLC coated . . . . . .

For most non-professional racers, the trick is to balance performance and cost at some "affordable" and "sustainable" dollar amount.

Unless you have access to NASA type amounts of cash . . . . . . . .

 :cheers:
Sensibleboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2017, 07:50:44 AM
'Fence Posts' on 55th Street :-o :-o :-o :-o :-o
Digital fence posts, I'm sure.  :-D Wayno
Metaphorical fence posts - an old Iowa expression, meaning "shittinandagittin".
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 19, 2017, 05:02:34 PM
I'm looking at the weather - The coasts have been pummeled, but here in Beerhaven, 60 degrees in February?  I picked the right weekend to take 4 days off!

Joined about three other neighbors in washing cars today.  A little soap, water, turd polish . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN1063_zps2hadsuqv.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN1063_zps2hadsuqv.jpg.html)
(http://i361.photobucket.com/albums/oo58/milwaukeemidget/Pom%20Rod/DSCN1061_zpsydw9ecat.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/Pom%20Rod/DSCN1061_zpsydw9ecat.jpg.html)

Seat belts are in - mostly for looks - I'm fooling myself if I really think they'll do anything other than make it easier on the first-responders to find me.  Took care of a manifold leak on Friday, some Holley parts are due in the mail tomorrow, but other than some carb adjustment, a loose ground in the dash and trying to find some fool to underwrite it for insurance, it's pretty much good to go.

Still waiting on the K-block . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on February 19, 2017, 06:33:32 PM
Nice plate!  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 19, 2017, 06:58:15 PM
Nice plate!  :cheers:

Mike

It used to reside on the Magnum - thus, the big scrape from misaligned attempts to hook up the trailer.

When I left it with a certain tank racer and his bearded bibbed buddy in Utah in '14, I came back to find a small sign covering the number, and it read "PALE ALE".

As if driving this thing wasn't already an open invitation to get pulled over.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 20, 2017, 12:01:47 AM
Beerhaven still have any of those old 'fenders-must-cover-tires' laws? :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 20, 2017, 12:30:33 AM
Beerhaven still have any of those old 'fenders-must-cover-tires' laws? :|

Jack, I'm not sure - I see a lot of Hondas and F-250s running around with rubber extending past the lip. 

It's the audio system I'm concerned about - glass packs and baffles. 

The baffles helped quite a bit, but we hit 60 degrees today, and the Harley guys were covering their ears when I rolled up to the lights at 76th and Burleigh.

There's not a lot of room for real mufflers under this thing . . .
Title: Re: Milwaukee Midget
Post by: wheelrdealer on February 20, 2017, 08:32:40 AM
Chris:
As long as it has a glove box, you are fine. That's where you store the non-moving violation tickets. When you drive a rebel car you have to pay a rebel's dues. Go out and make the dogs howl and the old folks cringe.

If a thong is a swim suit then glass packs or baffled pipes are mufflers.

Looks like a wide ride.

BR
Title: Re: Milwaukee Midget
Post by: wisdonm on February 20, 2017, 08:42:44 AM
Glad to see you're driving it. Chris. Check with Hagerty insurance.

If you get a noise ticket go to court and claim selective law enforcement by demanding to see how many Harley  noise tickets he has written in the last year.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 20, 2017, 08:44:44 AM
My first bike was a Honda 750 with straight (looking) pipes.  Inside were little baffles, just big enough to obstruct a policeman's pencil.  The cop would stop me for no mufflers ( it was a tad bold-sounding) and I'd ask him to check the pipes.  Stick a pen up there and it'd only go in a bit and he'd allow that I had "mufflers".  "Stay out of the throttle around me" -- and I'd go on, quietly, for a mile, at least.

Give it a try, Chris.  I envy you and your fun car.  Dang. . . :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on February 20, 2017, 08:54:26 AM
Envy?  not me---I am just thinking what a big smile my buddy Podunk is going to have when he sees this post---his dream come to fruition---going through the gears making noise, smiles and thumbs up----just happens to have a different owner-driver but the little beast lives    :cheers:  :cheers:  :cheers: to the both of you!!!!!!!!!!!
Title: Re: Milwaukee Midget
Post by: Podunk on February 20, 2017, 09:32:25 AM
 :cheers:
Title: Re: Milwaukee Midget
Post by: SPARKY on February 20, 2017, 09:57:35 AM
Chris a man in the music business should know how to record this little snarly, big eyed pomey pygmy so that the unwashed masses in the outer world might enjoy it going through the gears
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on February 20, 2017, 10:17:27 AM
Good idea, Sparky.  Maybe I'll come up with a new section of this Forum - where youse guys can post audio of your vehicles, just so we can have a little ear candy whenever we want it.

Idea. . . . . . . :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 20, 2017, 10:27:47 AM
Envy?  not me---I am just thinking what a big smile my buddy Podunk is going to have when he sees this post---his dream come to fruition---going through the gears making noise, smiles and thumbs up----just happens to have a different owner-driver but the little beast lives    :cheers:  :cheers:  :cheers: to the both of you!!!!!!!!!!!

Thanks, Sparky - I see Terry has already posted a toast.   :cheers: back at'cha, brother!

Let me "Tune" it first - then we'll debut the Buick Octet.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 04, 2017, 04:57:30 PM
Dialed in - more or less.

Wanders like a blind puppy in a field of fire hydrants, but this should make my commute to and from work this summer a little quicker . . .

https://www.youtube.com/watch?v=1zpbFPQHCn8&feature=youtu.be
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 04, 2017, 05:30:40 PM
 Fun!  :cheers:

Stock front brakes?

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 04, 2017, 05:57:54 PM
Fun!  :cheers:

Stock front brakes?

Mike

Late 70's discs off of a Midget with the late model dual master cylinder.  With all of the extra superstructure the rubber bumper cars had, along with the 1500 Triumph engine, it probably weighs about the same.  I was surprised as to how well it actually stopped, combined with the Chevy Monza rears.
Title: Re: Milwaukee Midget
Post by: manta22 on March 04, 2017, 06:07:01 PM
That looks like a fun ride, Chris. Thanks for posting that video. I couldn't figure out how to post a video here either, so I posted my first fire-up on YouTube, too.

https://www.youtube.com/watch?v=ybEkGde0Te8

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Stan Back on March 04, 2017, 06:16:09 PM
MM --

Have you found the idle adjustment yet?

Stan
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on March 04, 2017, 09:01:28 PM
I must say, the performance looks rather Spritely.  :-) :cheers: Wayno
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 04, 2017, 09:47:44 PM
I'll agree with Waino - unh,the engine didn't seem to be laboring much, did it?  I wish you'd tone down the engine noise a bit -- I wanted to hear you giggling at the fun of driving the car.  And thanks so much for the nice tour of residential Milwaukee during the end of winter - when everything is grey.
Title: Re: Milwaukee Midget
Post by: Podunk on March 05, 2017, 09:19:33 AM
Neil,your small block sounds REAL strong. But for some strange reason that 215 sounds sweeter to me.
Terry
Title: Re: Milwaukee Midget
Post by: SPARKY on March 05, 2017, 10:52:50 AM
They both have been a long time coming ---congrats to all!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 05, 2017, 06:54:36 PM
Thanks, guys.

Neil, I'm still trying to get it to idle just precisely right.

Yours fell into a nice, steady idle right out of the box.  Sounded like I was walking the paddock at Road America.

Stan -  It was slow to get up to temp, and I needed to keep a bit of throttle on it to keep it from croakin'.  I also need to work on the transition circuit on the Holley, but given the cam - it seems pretty stout - I doubt if I'll be able to set the idle much below 1000 rpm.  Better to have kept the revs up and not stalled.

Terry, I think you've put together a class A street motor.  I'm looking forward to getting it on the open road and seeing how it does in 4th and 5th gears.

Considering how long the gears are - 2.6 something - it's got a lot of snap.  I remember doing some calculations on Sumner's spreadsheet, and 100 mph in 5th is just a tick below 3000 rpm.  So Ideally, I'm most concerned about lower-midrange tuning.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on March 06, 2017, 05:48:59 AM
That looks like a fun ride, Chris. Thanks for posting that video. I couldn't figure out how to post a video here either, so I posted my first fire-up on YouTube, too.

https://www.youtube.com/watch?v=ybEkGde0Te8

Regards, Neil  Tucson, AZ

Now I know who stole our frame paint........
Title: Re: Milwaukee Midget
Post by: wisdonm on March 06, 2017, 09:05:54 AM
Looks like fun Chris. You just missed the custom car show. Personally, I don't take the toys out until the salt is washed away. Who ever thought we'd have 60s in Feb and March.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2017, 10:01:26 AM

Now I know who stole our frame paint........

Goggs, it's all part of the evil plan.  In order for you to finish the SOS, you'll need to stop by Neil's house for a quick touch-up of the chassis, after which you can drop it off for inspection at Bonneville . . .   :wink:
Title: Re: Milwaukee Midget
Post by: manta22 on March 06, 2017, 11:52:20 AM

Now I know who stole our frame paint........

Goggs, it's all part of the evil plan.  In order for you to finish the SOS, you'll need to stop by Neil's house for a quick touch-up of the chassis, after which you can drop it off for inspection at Bonneville . . .   :wink:

You bring it, I'll paint it. Of course the quality might not be up to Earl Scheib standards.  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 06, 2017, 02:16:37 PM
There you go, Neil, dating yourself.  Earl Scheib?  It's been a while.  "I'll paint any car for $29.95."
Title: Re: Milwaukee Midget
Post by: wheelrdealer on March 06, 2017, 03:22:28 PM
Gosh Slim you are old! By the time I came around Earl was getting $99 to paint a car!

BR
Title: Re: Milwaukee Midget
Post by: Stan Back on March 06, 2017, 03:50:24 PM
That's when they started masking off the glass.
Title: Re: Milwaukee Midget
Post by: Buickguy3 on March 06, 2017, 03:59:26 PM
   'Ol Earl could also keep you could also keep your beer cold.
  Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on March 06, 2017, 04:44:36 PM
There're some on eBay!  http://www.ebay.com/sch/i.html?_odkw=%28trs80%2C+trs-80%2C+lnw80%2C+lnw-80%2C+trs+80%2C+lnw+80%29&_osacat=0&_from=R40&_trksid=p2045573.m570.l1313.TR0.TRC0.H0.Xfrigee+freeze.TRS0&_nkw=frigee+freeze&_sacat=0 (http://www.ebay.com/sch/i.html?_odkw=%28trs80%2C+trs-80%2C+lnw80%2C+lnw-80%2C+trs+80%2C+lnw+80%29&_osacat=0&_from=R40&_trksid=p2045573.m570.l1313.TR0.TRC0.H0.Xfrigee+freeze.TRS0&_nkw=frigee+freeze&_sacat=0)

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2017, 08:32:33 PM
Well, that was easier than I thought.

After calling Haggerty and being told they wouldn't insure the Frankensprite because I intended to actually drive it, my trusty Am Fam agent - even after showing him pictures - agreed to sign me up!  So come Saturday, weather permitting, I'll be taking the Pom Rod out on an extended journey - with nothing but a cell phone, a credit card and a fire extinguisher.

Seriously - if you're talking once every three weeks taking your car to work, Haggerty won't even give you the time of day.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on March 30, 2017, 12:32:07 AM
In 67 when I had my "service station" (we did service then) I had my life, health, house, garage owners liability and insurance on my 57 Pontiac and 65 Mustang all with one  company. The agent came out and said they didn't want to insure the Mustang because the VIN said it was a 271hp HiPo. I told him the only choice they had was to insure all or none. They decided to insure it.
I didn't bother to tell him I had cut the shock towers out and replaced the 289 with a 427.

Ron
Title: Re: Milwaukee Midget
Post by: salt27 on March 30, 2017, 12:44:41 AM
I have had to change insurance companies twice because they refused to insure my 60 Chevy.

House, Farm and six vehicles follow with it.

  Don
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 30, 2017, 01:26:24 AM
My agent told me today that Hagerty is no more. He told me the name of the company who bought them out, but I already forgot it. Perhaps their offerings might change now?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2017, 10:10:09 AM
My agent told me today that Hagerty is no more. He told me the name of the company who bought them out, but I already forgot it. Perhaps their offerings might change now?

Well, as far as I'm concerned, they are no more for me.

They're always pushing their wares at car shows.  I've had their refridgerator magnets and tote bags knocking around the house for quite a while, and their website is still up.  They sent me a quote, which their intransigent customer service rep backpedaled on, so I'm reasonably certain they're still around - but not for me.

The only reason I even approached Hagerty is because I really didn't think I could talk American Family into covering this road-ready monstrosity.  But to Ron's point, we've got the Subaru, the F-150, the MGB and the house covered through them, along with an umbrella policy - which I guess covers litigious legal altercations involving umbrellas.  My agent ran it up the flag pole and got it approved. 

What's cool about Peter, my agent, is that he's owned an MGB, and is very aware of the mods and the large number of V8 conversions out there.  I was completely up front with him, included pictures of the Sprite, the upgrades, the engine, the wheels poking out from the fender wells, my plan to drive it to Wendover - and he didn't flinch.

It wasn't as cheap as the initial quote I got from Hagerty, but if I clip an elk outside of Rawlins, I'm covered by something other than deer dung.

28 years as a customer with no claims probably had something to do with it as well.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 30, 2017, 10:44:47 AM
Chris, you and Kate obviously live too mellow a life.  Learn to drive fast and swerve a lot -- that'll probably be enough to get some insurance claims for youse guys. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2017, 01:34:27 PM
Chris, you and Kate obviously live too mellow a life.  Learn to drive fast and swerve a lot -- that'll probably be enough to get some insurance claims for youse guys. :cheers:

Here in Wisconsin, we have a word for people who drive like that.

They're called "FIBs", which is an acronym for motorists who venture north of the Cheddar Curtain.

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 30, 2017, 01:38:26 PM
We're driving from home to Chicago tomorrow, then Indy Saturday, then home Sunday.  I suspect we'll see our share of goofy drivers, some wearing cheeseheads, some not.But they'll be there, for sure.

Going to see Bumpus at The Emporium on Milwaukee Ave tomorrow night.  C U there.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 30, 2017, 02:41:09 PM
We're driving from home to Chicago tomorrow, then Indy Saturday, then home Sunday.  I suspect we'll see our share of goofy drivers, some wearing cheeseheads, some not.But they'll be there, for sure.

Going to see Bumpus at The Emporium on Milwaukee Ave tomorrow night.  C U there.

I mixed Bumpus 20 years ago at The Globe in Milwaukee.  You're in for a great show.

I'm at Spooffest tomorrow - This is the first year neither Kate or myself are performing, so we're taking a cab.

https://www.facebook.com/spooffest/

 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 30, 2017, 02:48:45 PM
They play/we seem 'em up here a couple of times a year - want to seem 'em au naturel, if you will.
Title: Re: Milwaukee Midget
Post by: desotoman on March 30, 2017, 03:39:03 PM
Chris,

For general information, Hagardy is not for daily drivers and they say so on their web page. I have been insured with them for 4 years now, and in my opinion they are more than reasonable. I pay $485 a year and am insured for 40K on loss or accident, and can drive 2500 miles a year, which I don't even come close to.

Back in 1972 I built a ski boat with a blown 454 chevy. It was almost impossible to get insurance on the boat. Had to go to a special insurance company to insure it and at the time was very expensive. I learned the hard way. Ha Ha Ha.

Glad you were able to get insurance for you toy, and have fun.

Tom G.
Title: Re: Milwaukee Midget
Post by: jacksoni on April 03, 2017, 08:07:27 AM
So, what's the status of the K motor? Been couple months and many pages since any comment?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2017, 10:09:49 AM
So, what's the status of the K motor? Been couple months and many pages since any comment?

Mornin', Jack -

Steve Demirjian still has it.  He works for Darton, and was willing to take it on as a side project.  I understand he's the guy who did the Hondata block set-up.

He's been waylaid by an increased workload from Darton.  I get it - you make hay when the sun shines.  

After that, it gets shipped off to one of his compadres for align honing of the crank journals.  He's got everything to do it - block, girdle, deck plate, studs.  

But again, the damned thing is an orphan - I can't call Summit and order the parts off the shelf, and what we're looking to do is bulletproof the thing.  I'm seeing nowhere - be it turbo 2 liter versions in Great Britain, or even Andy Green's Factory backed EX 255 in the late 90's - where they've gone as far as we're going to assure reliability.

If it's worth killing, it's worth overkilling.   

As it was with the crank, it's a waiting game on my end.  The most irritating thing to me at this point is that I'd like to lock in rod and piston height, but until the block comes back and I have exact measurements to work with, I'm kinda like a buoy - still afloat, drifting a little bit, but still anchored and on the horizon.

In other news, I did a 40 mile excursion in the Frankensprite on Saturday, without having to call a tow truck or an ambulance.  Finally got it into 5th gear - 60 mph = 1800 RPM - just off of fast idle.  But the front tires are out-of-round to the point that they're not able to balance them.  New skins are on order, and I need to figure out some sort of axle retaining strap.  At full excursion - and please, don't ask how I discovered this - the drive shaft, which is boxed, hits on the bottom of the drive shaft tunnel.   :roll:

This is why they call it a "shake down".

I DID surprise a Panamera owner who thought he could outpace me on the on-ramp to I-94 in Waukesha.  I don't think he actually saw me until I was in front of him, but I'm reasonabley certain he heard me comin'.  :wink:

Once it's sorted, this is likely going to be a fun little turd.
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 03, 2017, 11:02:10 AM
Chris, be very careful how you restrain your rear axle. If the restrain comes on instantly without any compliance you may find that the sudden change in suspension rate results in a sudden change in the direction travel. This is never good and can be rather nasty. If I remember that car uses a quarter elliptic spring. Is it possible to re arch the springs to lower the car a bit and change the area and range of travel? I realize tire clearance may also be an issue. Rubber bump stops installed in some ingenious manner may be a part of your solution. I'm sure you'll figure something out. You've faced greater challenges with the projects you've chosen.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2017, 12:31:38 PM
Actually, the factory set up uses rubber retaining straps.  The attachment points weren't included when Terry fabbed up the housing brackets, but brackets are still there on the chassis, the parts are available through Moss, and I know how to drill holes.
Title: Re: Milwaukee Midget
Post by: ggl205 on April 03, 2017, 04:11:55 PM
Actually, the factory set up uses rubber retaining straps.  The attachment points weren't included when Terry fabbed up the housing brackets, but brackets are still there on the chassis, the parts are available through Moss, and I know how to drill holes.

I am going to use droop limiter straps for the front of my lakester mostly because I don't want the bottom of my dampers to penetrate the belly pan. We used to use these straps on formula cars as well and never had trouble with handling when the limiter was reached. I like the idea of using rubber straps. It eliminates the abrupt transition from suspension to no suspension.

John
Title: Re: Milwaukee Midget
Post by: wisdonm on April 04, 2017, 12:30:01 AM
You were 3 miles from my house and you didn't stop in for a brew and to show off. I'm very disappointed.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2017, 06:01:07 AM
You were 3 miles from my house and you didn't stop in for a brew and to show off. I'm very disappointed.

midget, er, frankensprite operator . . . . . . . .

I hazard (pun intended) to point out that you are going to have to up your frankensprite game.   To wit:

A/   It's 51 miles, door to door, each way, to get to my place.    (I'll put my disappointment on hold, for the time being . . . . .)
2/   I'm not sure how many miles it is to Terry's place in Hoosier Heaven, but,
d/   On the way to Terry's, a small diversion to 3 Floyds Brewery/Brewpub is in order.    It's kinda like "Holy Hill", except Holier, er, More Holy . . . . and not on a hill . . . well, you get the idea.

PREPARE!!!  To venture, south of the Cheddar Curtain, and thence, to "the Region" . . . . . . . . .

Thirstyboy



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2017, 09:39:18 AM
My friends - this is a case of walking before one drinks. 

The car already draws way more attention than its diminutive size warrants, I'm poked up out of it like Fred Gwynne, it's louder than most Harleys, and the last thing I need is to have to recite the "LMNOP"s in front of Sheriff David Clark's posse.

People die in that jail, the impound lot isn't covered, the Sprite doesn't have a top, and if I were to put Kate through the headache of trying to fetch it from the county grounds, she'd probably leave me incarcerated in order to drive home the point that our wedding vows made no mention of a sanity clause.

Let's get it to the point that it doesn't shake the steering wheel out of my hands.   I'm actually looking forward to some junkets.

Don - Mark - Jefferson show on the 29th-30th?

 
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2017, 11:54:01 AM
My friends - this is a case of walking before one drinks. 

The car already draws way more attention than its diminutive size warrants, I'm poked up out of it like Fred Gwynne, it's louder than most Harleys, and the last thing I need is to have to recite the "LMNOP"s in front of Sheriff David Clark's posse.

People die in that jail, the impound lot isn't covered, the Sprite doesn't have a top, and if I were to put Kate through the headache of trying to fetch it from the county grounds, she'd probably leave me incarcerated in order to drive home the point that our wedding vows made no mention of a sanity Santy (?) clause.

Let's get it to the point that it doesn't shake the steering wheel out of my hands.   I'm actually looking forward to some junkets.

Don - Mark - Jefferson show on the 29th-30th?
 

Details, please.

Am I to presume a "MunsterKoach" like induction system is in the works for FrankenSprite?    Will you and Kate be attired as Herman and Lilly??   Will Don be Grandpa Munster??

OOhh, OOhh, I wanna be SPOT!!!    AAhh, wait a sec . . . . .  even out of hunting season, anything with spots roaming in the wild, could be a danger in Sconnie Nation . . . . .    NEVERMIND!!

 :dhorse:  mit or mitout, SPOTS . . . . . . . .
Title: Re: Milwaukee Midget
Post by: wisdonm on April 04, 2017, 01:27:41 PM
When I drove my Arkley SS, with 225/50/13 tires, a backed off steering wheel nut eliminated a lot of steering wheel shimmy. Never re-tightened it in 20 years of street an slalom driving.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2017, 01:47:54 PM
When I drove my Arkley SS, with 225/50/13 tires, a backed off steering wheel nut eliminated a lot of steering wheel shimmy. Never re-tightened it in 20 years of street an slalom driving.

So, Don - are you implying that there is a loose nut at the wheel?

 :roll:

That was an easy layup . . .

http://www.madisonclassics.com/

A big swap meet - might be an opportunity to clear out that storage space - maybe Tommy might have some pieces he'd want to consign.

I'm going to take the Frankensprite and see if there's any interest.  I have no idea what it's worth at this point.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 04, 2017, 03:34:15 PM
When I drove my Arkley SS, with 225/50/13 tires, a backed off steering wheel nut eliminated a lot of steering wheel shimmy. Never re-tightened it in 20 years of street an slalom driving.

So, Don - are you implying that there is a loose nut at the wheel?

 :roll:

That was an easy layup . . .

http://www.madisonclassics.com/

A big swap meet - might be an opportunity to clear out that storage space - maybe Tommy might have some pieces he'd want to consign.

I'm going to take the Frankensprite and see if there's any interest.  I have no idea what it's worth at this point.


Oboyoboyoboy!!!

Can we get lunch from the deli @ Piggly Wiggly? ? ? ? ?

Suds from the Rock Bottom Saloon? ? ? ? ?

Can I park my Honda in town without fear of it being vandalized? ? ? ? ?    Yeah, probably not . . . . . . . . . .

Maybe I can paint it camo & fit big Amerkin wheelz and tars . . . . . . . .     That'll work!!!

You DO know the focus is:  ALL CHEVROLETS     right? ? ?

Not sure if powered by BOP is even an option . . . . . . .

Sorry, just thinkin' out loud again . . . . . .

 :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2017, 05:55:47 PM

You DO know the focus is:  ALL CHEVROLETS     right? ? ?


Perfect - you can finally sell those turbo Corvair rods and camber compensators.

But think about it - you'd have the only booth on the grounds with "Vintage Factory Lotus and Jaguar castings"!

Brought to you by "Lowest Common Denominator Promotions".



Title: Re: Milwaukee Midget
Post by: wisdonm on April 05, 2017, 12:33:26 AM
Not sure about Frankensprite, but my Arkley SS did.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 05, 2017, 12:03:17 PM

You DO know the focus is:  ALL CHEVROLETS     right? ? ?


Perfect - you can finally sell those turbo Corvair rods and camber compensators.

But think about it - you'd have the only booth on the grounds with "Vintage Factory Lotus and Jaguar castings"!

Brought to you by "Lowest Common Denominator Promotions".


Yeah, well most Chevy guys think Lotuses are flowers and Jaguars are South American cats . . . . . . .

 :dhorse:
Title: Re: Milwaukee Midget
Post by: jacksoni on April 05, 2017, 02:58:24 PM
I think you are being generous... :evil:
Title: Re: Milwaukee Midget
Post by: forker on April 07, 2017, 05:33:12 PM
Not sure about Frankensprite, but my Arkley SS did.

Dear all

I'm delighted to hear that I wasn't the only Arkley user. POF593G was mine; horrific by modern standards but a bucket of fun 30 years ago. Loose steering sounds like a bad idea, though, surely? Mine didn't really go where it was pointed until I'd freshened all the wearable bits of front suspension.

F



Title: Re: Milwaukee Midget
Post by: jdincau on April 07, 2017, 05:56:16 PM

Yeah, well most Chevy guys think Lotuses are flowers and Jaguars are South American cats . . . . . . .

 

Yeah, those Chevy guys from Midland Texas had no idea what they were doing!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 07, 2017, 06:58:06 PM

Yeah, well most Chevy guys think Lotuses are flowers and Jaguars are South American cats . . . . . . .

 

Yeah, those Chevy guys from Midland Texas had no idea what they were doing!


I think Jim Hall is probably about as close to Colin Chapman as America ever got.
Title: Re: Milwaukee Midget
Post by: krusty on April 08, 2017, 05:30:52 AM
I'll throw  Dan Gurney/All American Racers into this pot for consideration. Perhaps not the technical mind of Jim Hall, but certainly as a driver/team owner/manager and currently still in business.

vic
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2017, 11:28:42 AM

Yeah, well most Chevy guys think Lotuses are flowers and Jaguars are South American cats . . . . . . .

 

Yeah, those Chevy guys from Midland Texas had no idea what they were doing!


This is what I said.

What I did not say.

Everytime I come back to this board, someone comments about things I did not say . . . . . . . . .

Since I'm actually a Chevy guy myself, of some experience, more or less, I think I know what I am talking about Chevy guys.

 :dhorse:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2017, 11:33:27 AM

Yeah, well most Chevy guys think Lotuses are flowers and Jaguars are South American cats . . . . . . .

 

Yeah, those Chevy guys from Midland Texas had no idea what they were doing!


I think Jim Hall is probably about as close to Colin Chapman as America ever got.

I would vote for Dan Gurney.    Longer, more complete career.   Probably the most successful American chassis constructor.    BUT, just my 2¢
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 08, 2017, 11:57:37 AM
I'd definitely vote for Gurney as opposed to Chapman. His stuff wasn't designed and built so it fell apart almost as often as it finished.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: TheBaron on April 08, 2017, 12:27:40 PM
Question ... What Car Designer won in F-1 driving a car he designed and built himself?

Dan Gurney
Title: Re: Milwaukee Midget
Post by: TrickyDicky on April 08, 2017, 12:56:49 PM
25 .. 33 .. 49 .. 72 .. 78/79 ..

I'm biased for all sorts of reasons, but for me Colin Chapman was the best at everything except driving, and he managed to team up with the best ever driver.

However, one of my earliest memories is a race at Brands Hatch. For lap after lap (or so it seemed to my six or seven year old self), Jim Clark and Dan Gurney ran 1-2 with Dan pushing hard but unable to pass. Eventually Jim ran off the road, entirely as a result of the pressure. It's the only time I recall seeing Jim Clark make a mistake.

My adult self understands that Dan Gurney was one of the few drivers Jim Clark feared. That day showed me why. The two of them were in a class of their own, but the irony is neither won the race.
Title: Re: Milwaukee Midget
Post by: TD on April 08, 2017, 02:39:02 PM
Question ... What Car Designer won in F-1 driving a car he designed and built himself?

Dan Gurney

I believe Jack Brabham and Bruce McLaren also fall into this category.
Title: Re: Milwaukee Midget
Post by: krusty on April 08, 2017, 10:29:14 PM
Thanks for the Gurney concurences, gentlemen.  Especially you, Mark. Apex Humbuggery United!  :cheers:

vic

Title: Re: Milwaukee Midget
Post by: wisdonm on April 09, 2017, 08:24:06 PM
I did vote for Dan Gurney. For president. In 1964. After that I voted for Pat Paulsen, twice.
Title: Re: Milwaukee Midget
Post by: grumm441 on April 10, 2017, 05:15:40 AM

I'm delighted to hear that I wasn't the only Arkley user. POF593G was mine; horrific by modern standards but a bucket of fun 30 years ago. Loose steering sounds like a bad idea, though, surely? Mine didn't really go where it was pointed until I'd freshened all the wearable bits of front suspension.

F



Shakespere on the Wold?

Question ... What Car Designer won in F-1 driving a car he designed and built himself?

Dan Gurney

Jack Brabham
Local Guy

G
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2017, 10:10:38 AM
Thanks for the Gurney concurences, gentlemen.  Especially you, Mark. Apex Humbuggery United!  :cheers:

vic



 :cheers: :cheers: :cheers:

Our new team Vic . . . . . . . .  Apex Humbuggery United

 :cheers:
AHUsurvivorboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2017, 10:22:49 AM
Question ... What Car Designer won in F-1 driving a car he designed and built himself?

Dan Gurney

I believe Jack Brabham and Bruce McLaren also fall into this category.


Yes, I believe those gentlemen should also be included.

I'm wondering though, how much of the "design work" was actually done by those 3.    I know Ron Tauranac was the designer @ Brabham and was also a principal of the firm from the outset.  The late Carroll Smith was a big fan of Tauranac.     I just don't know the details for the other two firms.   Back in the day, a lot of the "design work" was done by "committee".    And, true to form, MANY major changes in a design, address MFU's and various other things that are a maintenance PITA.   I have direct experience here, and so will midget, once he decides to "fix" the front end geometry of the lowered MM.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2017, 10:35:39 AM
Apex Humbuggery United!  :cheers:

vic


Vic,

Next time you are in or near Chicago, you MUST revisit the "Apex Humbuggery".   I'll even meet up with you there.

It's Apex Automotive now, Bill has (owns??) the whole building, his son Willie is there also, AND, (drumroll please . . . ) Raghead #1 is still employed there.   AND, it is pretty much the same . . . . . . . go figure.

Oh, I'm buying.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2017, 10:48:39 AM

Question ... What Car Designer won in F-1 driving a car he designed and built himself?

Dan Gurney

Jack Brabham
Local Guy

G

Colonel,

Not a correction, just additional information:

http://rontauranac.com.au/

 :cheers: :cheers: :cheers:
FanofBrabhams&Raltsboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2017, 10:58:37 AM
I have direct experience here, and so will midget, once he decides to "fix" the front end geometry of the lowered MM.

 :cheers:

I've been toying with the Sparky approach of a pair of custom Podunk wheels with motorcycle racing tires - narrower and shorter, spindle mounted - which will get the geometry back to a reasonable location and keep the low ride height, yet maintain enough suspension travel that the return road doesn't hammer the bump stops.
Title: Re: Milwaukee Midget
Post by: Crackerman on April 10, 2017, 01:36:33 PM
I found project mantis lotus elise on facebook a while ago, not knowing he is running a rover k series engine. He just posted his engine pieces/plan for making it live around 400+hp with a turbo. If you havent heard of it, its a place for engine knowledge, if you have, then i am old hat...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2017, 01:55:13 PM
I found project mantis lotus elise on facebook a while ago, not knowing he is running a rover k series engine. He just posted his engine pieces/plan for making it live around 400+hp with a turbo. If you havent heard of it, its a place for engine knowledge, if you have, then i am old hat...

Thanks, CM - I just checked it out.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 11, 2017, 12:32:56 AM
I always thought motorsickle tars were meant to lean in turns, not stay bolt upright. Hence, be totally unsuitable for cars. I am willing to be wrong. In fact, I'd love to be wrong because I'd like to run them on the Tank.  :roll: Wayno
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 11, 2017, 01:42:49 AM
Boy Racer :) :

I briefly ran 16" Harley tires on 4" Ford rims on my lakes modified

(http://i233.photobucket.com/albums/ee171/4-BarrelMike/Modster/Modster01.jpg)

at 65mph+.  Just fine around town, but I had some high-speed shimmy & shake so I took them off.  Turned out one of the 4-inchers was heavily cracked on several bolt holes that could only be seen from the back side.  I plan on trying it again (real soon) with two good wheels.

Mike
Title: Re: Milwaukee Midget
Post by: salt27 on April 11, 2017, 02:16:17 AM
I have direct experience here, and so will midget, once he decides to "fix" the front end geometry of the lowered MM.

 :cheers:

I've been toying with the Sparky approach of a pair of custom Podunk wheels with motorcycle racing tires - narrower and shorter, spindle mounted - which will get the geometry back to a reasonable location and keep the low ride height, yet maintain enough suspension travel that the return road doesn't hammer the bump stops.

I'm sure you already know but according to 2.F you need permission to run the MC tires.

That said, I know of a very fast VW that runs them on all fours and says they handle good.

My 2 cents, Don
Title: Re: Milwaukee Midget
Post by: jacksoni on April 11, 2017, 07:29:36 AM
I always thought motorsickle tars were meant to lean in turns, not stay bolt upright. Hence, be totally unsuitable for cars. I am willing to be wrong. In fact, I'd love to be wrong because I'd like to run them on the Tank.  :roll: Wayno

Similarly, car tars can't be used on said motorsickle 'cause they can't lean over right...... :evil:
Title: Re: Milwaukee Midget
Post by: Podunk on April 11, 2017, 10:33:23 AM
Be advised that there is just over .100" difference in bead diameter between motorcycle & auto wheels/tires. Auto are larger.
Terry
Title: Re: Milwaukee Midget
Post by: SPARKY on April 11, 2017, 11:15:52 AM
 :dhorse:  be advised I am staying out of this---lol   :dhorse:
Title: Re: Milwaukee Midget
Post by: Podunk on April 11, 2017, 12:42:11 PM
no guts no glory :roll:
Title: Re: Milwaukee Midget
Post by: SPARKY on April 11, 2017, 01:18:17 PM
well I guess the truth is creeping out!!
Title: Re: Milwaukee Midget
Post by: wisdonm on April 24, 2017, 06:32:49 PM
Happy Milwaukee beer week, Chris.   :cheers:  Prosit.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 24, 2017, 07:33:35 PM
Happy Milwaukee beer week, Chris.   :cheers:  Prosit.

Is there any other kind?!?!?!

http://www.milwaukeebeerweek.com/

And my parents wonder why I left Iowa . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 25, 2017, 11:38:20 PM
Heading to Jefferson this Saturday in the Sprite - gonna throw it in the sale corral and see if it generates any interest.  It definitely generates heat in the passenger compartment, so the lack of a top on what's shaping up to be a 50 degree day shouldn't be a deal breaker.

Kate's got an excuse to skip out - she's in New York accepting awards on behalf of the agency she works for, seeing Glenn Close on Broadway, and - God help us all - shoe shopping.

Fordboy - the Jefferson Express pulls out of the Milwaukee Station at 7:00.  Punch your ticket?
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 28, 2017, 05:16:09 AM

Fordboy - the Jefferson Express pulls out of the Milwaukee Station at 7:00.  Punch your ticket?


midget,

As you know, I would love to go along "for the ride".  But, as usual, I've got some stuff on the home front I have to deal with on Saturday.   Sorry.

Good luck at the "For Sale" corral.   Hitch hiking home?

 :cheers:
Dirtmovingboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 28, 2017, 05:59:08 AM
"Dirtmovingboy", did I miss your call to visit with the Bobcat and move dirt with you? C'mon, it's a fun guy-toy and I'm always looking for excuses to play with it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2017, 09:44:35 AM
C'mon, it's a fun guy-toy and I'm always looking for excuses to play with it.

A true measure of a man is the number of functioning combustion chambers he has in his garage, and his willingness to show them off.

I maxed out at 22, counting the snow blower and the lawn mower.

My weed whacker is electric . . .  :cry:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 28, 2017, 10:50:01 AM
I didn't count total cylinders in the fleet - but I gotta show you a machine that lives in our barn that's got more than the common number of cylinders.  Not great photos. . .but what the heck, when's the last time you saw a Mercury-Kiekhafer two cylinder engine powering a Disston 36" cutter bar with a dead man's handle on the far end?

(http://i263.photobucket.com/albums/ii147/SeldomSeenSlim/509%20Dukes%20Road%20stuff/IMG_2851_zpstldjfdk5.jpg) (http://s263.photobucket.com/user/SeldomSeenSlim/media/509%20Dukes%20Road%20stuff/IMG_2851_zpstldjfdk5.jpg.html)

(http://i263.photobucket.com/albums/ii147/SeldomSeenSlim/509%20Dukes%20Road%20stuff/IMG_2854_zpswpn8vdtk.jpg) (http://s263.photobucket.com/user/SeldomSeenSlim/media/509%20Dukes%20Road%20stuff/IMG_2854_zpswpn8vdtk.jpg.html)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2017, 11:35:52 AM
I didn't count total cylinders in the fleet - but I gotta show you a machine that lives in our barn that's got more than the common number of cylinders.  Not great photos. . .but what the heck, when's the last time you saw a Mercury-Kiekhafer two cylinder engine powering a Disston 36" cutter bar with a dead man's handle on the far end?


Now THAT'S a weed whacker!

North of the 45th parallel, weeds become coniferous.

As a newly minted Human Resources manager who is in constant consultation with our Safety consultant, I can unequivocally say that such devices are no longer permitted on the job site.

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 29, 2017, 06:05:57 AM
"Dirtmovingboy", did I miss your call to visit with the Bobcat and move dirt with you? C'mon, it's a fun guy-toy and I'm always looking for excuses to play with it.

Uh, nope, but right now I'm wishing your Bobcat was parked in Lake Villa, IL.

A new, raised bed vegetable garden requires 8.5 cubic yards of top soil to be moved about 50 yards, from the end of the driveway to the garden location.

I guess we are doing it the "chinese" way . . . . . . combined with a 1/3 cubic yard dump cart hitched to the back of the Cub Cadet lawn tractor.

 :dhorse:
Geewhatfunboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 29, 2017, 07:05:43 AM
The Bobcat's bucket has a 1/3 yd capacity.  But, unlike the Cub -- it's got a Kubota turbo diesel to make that 50 yard commute a bit easier.  Have fun...
Title: Re: Milwaukee Midget
Post by: tauruck on April 29, 2017, 12:16:35 PM
Here we get shovels and wheel barrows!!!! :-D :dhorse: :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 29, 2017, 05:55:32 PM
45 degrees when I arrived at Jefferson this morning at 8:00, then the wind picked up, and it got cold.

I gauged the crowd - 9 guys for every 2 girls - kinda like Speedweek.  Had the numbers been closer to 50/50, I'd have left the bonnet closed.  Chicks dig smiley-faced cars.  But old guys dig engine swaps, and kids ALWAYS like cars their own size . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN1133_zpsqgi3twys.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN1133_zpsqgi3twys.jpg.html)

A lot of old-school parts at the swap meet - even two-man Mercury-Kiekhafer chainsaws.  Slim, this is what they look like before the patina turns to scale . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN1134_zpsmjfc2m7a.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN1134_zpsmjfc2m7a.jpg.html)
 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 29, 2017, 06:13:15 PM
WoWoWoW!!!  You saw one in person, Chris.  Great stuff, hey?  Mine looks a bit better -- that's the air cleaner hanging off on the near side.  The other side has a "matching" cover that hides the plugs.  I think I'll go shoot a pic of the underside -- you've likely never seen a chain saw with dual mufflers. . .

By the way - I turn the engine over now and then - it still spins freely.  Needs some repair of the aluminum saddle fuel tank.  Need a project that I've managed to ignore for most of my life?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 29, 2017, 06:49:48 PM
Need a project that I've managed to ignore for most of my life?

Everybody should take over someone else's languishing project once in their lives.

Thanks to Podunk, my prerequisites are behind me.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 29, 2017, 07:09:46 PM
Need a project that I've managed to ignore for most of my life?

Everybody should take over someone else's languishing project once in their lives.

No fault divorce I think that's called. :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 09, 2017, 11:14:52 PM
Doc, I'm trying to avoid that scenario. 

So in an effort to avoid a relationship cleavage, and return to Kate the back yard back for something other than trailer storage, the last two weeks has seen me descaling, wire brushing, bearing packing and rewiring my trusty, low-riding car trailer.  Final coat of Rustoleum will be applied this weekend, but nothing says Christmas in Milwaukee better than a boatload of new LED trailer lights . . .

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/DSCN1135_zpsgfy7qixe.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/DSCN1135_zpsgfy7qixe.jpg.html)

I'm selling it - I'll rent a trailer next time I need one.  If I raced SCCA or Vintage, and used it more than 3 times in 8 years, I'd keep it, but nothing goes to hell faster than an unused trailer - except maybe a boat. 

I will say this, though - two trips to Bonneville, one to Maxton - never a lick of problems.  Pulls real easy, and if you have a car that weighs in at less than 2000 lbs, it's all you need.

Hey, Slim - tell you what - if I sell it to a member here on the boards, I'll chip in 10% for upkeep.

I'll finish the paint job and post it.

Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 10, 2017, 03:30:12 AM
They are the brightest trailer lights I've ever seen!

I got a call from a mate a while back asked if he could borrow the car trailer (there are two tandems here :oops: ,the FIL leant one to us two years ago when we moved and won't take/doesn't want it back) "sure" I said. He turns up just on dark, the lights are barely working.
"I'll sort it out" he says.
The next day he rings me and said that he 'd loaded his hot rod on it and now none of the lights work.....
I told him to take it to an auto electrician and to get it completely rewired.
Rings me the next day, he's found a guy because his usual bloke was on holidays.
"$300 , do you want to talk to him?" ($#%#$#^ :x :x :x I'm thinking, just my luck)
I talk to him, and told him to replace everything.
I drop in to pay him about two hours later, he's finished.....
Three days later the trailer is dropped back at my place, I have a look underneath, same old bits and pieces wiring job...nothing replaced, he's just trouble shot it. I'm a little ticked off.
I stew on it, not feeling any better.
A week or so later I'm in said auto-elec's town to see a friend play guitar at the farmers market..."Ahh stuff it" I think, I'll drop in and see him.
"Knock knock"
Woman comes to the door, "Are you looking for Bob?"
I hear mumbling inside but it takes nearly ten minutes before he comes out. He's white, and trembling.
"Hi James, is there a problem?"
"Yeah Bob, about the trailer, you didn't replace anything?, I've come for my money back I'm afraid"
 He pulls the money out of his pocket and gives it to me (he knew exactly why I was there), hands shaking like I'm pointing a gun at him.... I gave him 50 bucks,
"That's for your time"....

I actually felt bad about it.


Title: Re: Milwaukee Midget
Post by: tauruck on May 10, 2017, 06:40:36 AM
Why feel bad?. Do you feel bad because you gave him 50 bucks or because he felt threatened?. :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2017, 10:42:12 AM
Mike, I suspect that $50.00 was a pity payment.

It comes down to the difference between intelligence and wisdom. I know Doc's intelligent enough to have done it himself, but I also know he's wise enough to hand it off to someone else.  The evidence is that he intended to fork over $300.00 for a proper job, but settled for $50.00 for a poorly executed trailer lighting repair - at the end of the day, he didn't have to do it himself - and THAT HAS VALUE.  :wink:

This is actually the third time I've rewired mine.  It will be the last time.

The first two times, I used those cheapazz "trailer wiring kits" - the brown/green/yellow/white rubbish you get at the discounters.  The thought was always, "I'm going to have to do it again, anyway".

But then I got to thinking back to when I bought the trailer, and I remember negotiating with the owner because the existing wiring was very much a mess.  If I'm going to sell this thing, I'm going to get my price for it, and I'm not going to let some craigslist whiner chisel me down over something that I can actually do well.

I wound up using 4 wiring boxes, and utilized 14-4 VN TC, UL listed, direct burial 600V cable with p-clips all around.  We typically use this kind of cable at work for outdoor speaker installations and bi-amped temporary installs.  The job is neat and orderly, it doesn't offer vermin the opportunity to floss their teeth, and it worked the first time.

So as is often the case, I'll finally have it where I want it, and I'm getting rid of it.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 10, 2017, 11:09:01 AM
Wouldn't it have been easier to let someone else do it for $50 bucks????   :-D :-D :-D

Ron
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 10, 2017, 11:44:12 AM
I think the operative words there, Ron,  are "DO IT". :roll:
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 10, 2017, 12:26:37 PM
Chris, looking at the picture of the trailer it's my bet that any rental trailer you find will be a lot more trouble and harder to tow than that one. They're built way heavier to put up with the abuse that sort of trailer goes through and they tend to be larger just so they can be used to tow most vehicles. A simple utility trailer may do the trick for the Midget but you'll need long ramps because you won't find one as low. It's really too bad that it's inconvenient to hold on to it as long as you're planning to run the Midget.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2017, 12:50:37 PM
PJ, I agree.  It's got a 3500 lb axle, the tires are fresh, the tongue is long, it was designed and built by a guy who raced a Spridget in SCCA.

Justifiably, Kate would like to see it out of the back yard.  I shopped around for a storage spot - $35.00/month is about as cheap as I could find, and that was not particularly well secured.  Pay for the tags every year plus storage, and you're at $450.00.  Last time I rented a trailer in 2010, it came to ~600.00, and yes, it was like dragging an anchor.

Maybe I'll make some calls.  What would be sweet is if I could offer it to a sports car racer for free, with the caveat that I'd need it once a year for a couple of weeks.  Gets it out of my yard, and keeps it handy?  :roll:

Title: Re: Milwaukee Midget
Post by: Peter Jack on May 10, 2017, 12:56:40 PM
I really like that idea as long as you found someone who'd maintain it as their own.

The other option is to put it on a set of blocks with the wheels removed leaning on its side up against the garage. It would take up considerably less space and it could even be used for hanging a few potted plants.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 10, 2017, 01:21:14 PM
Or plants of pot.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2017, 01:30:03 PM
Ron, I'll have you talk to my Colorado based event captain about herbs and seeds.

Part of what I was thinking was to build a deck in the back yard high enough to roll the trailer under.

But do I really want to spend $1500.00 on a deck whose only real purpose is to hide an $800.00 eyesore?  :|
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 10, 2017, 01:52:15 PM
It sounds like a really good place to sit out and grill steaks and veggie burgers and drink beer while you plan the next item for the Midget.  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 10, 2017, 02:13:19 PM
It sounds like a really good place to sit out and grill steaks and veggie burgers and drink beer while you plan the next item for the Midget.  :-D :-D :-D

Pete

Yeah, but it also sounds like a lot of work . . .  :|
Title: Re: Milwaukee Midget
Post by: Ron Gibson on May 10, 2017, 05:09:18 PM
Sounds like with what he's spending on the MIDGET, he can't afford a deck.

Ron
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 10, 2017, 06:27:22 PM
I know Doc's intelligent enough to have done it himself, but I also know he's wise enough to hand it off to someone else.

man, I hope the Colonel doesn't see that..... :roll:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 11, 2017, 01:03:53 AM
Disguise the trailer to look and function as a deck?
Title: Re: Milwaukee Midget
Post by: tauruck on May 11, 2017, 04:25:45 AM
Nice work Chris. They say if you want it done right>>>>>>>>
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 11, 2017, 06:44:24 AM
Jack said:  "...Disguise the trailer to look and function as a deck?"

A bar here did it -- sorta.  It's a popular live music venue that, during nice weather, has live outdoor music Friday evenings.  Complaints were made so the city enforced the zoning and told 'em they couldn't have a permanent outdoor stage.  Solution?

Build a stage and bolt wheels to either side - so that it COULD be moved to prove a point, but isn't really moveable.

Converse:  Build a trailer that can be parked solidly for deck-style use.

Q.E.D! :lol:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 11, 2017, 09:55:52 AM
I HAVE actually used it as a rolling stage -

(http://i361.photobucket.com/albums/oo58/milwaukeemidget/shattered/DSCN4362.jpg) (http://s361.photobucket.com/user/milwaukeemidget/media/shattered/DSCN4362.jpg.html)

Disguise the trailer to look and function as a deck?

While Kate was born at night, she wasn't born last night . . .

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2017, 12:50:44 PM
As promised - http://www.landracing.com/forum/index.php/topic,16649.0.html

I know there are a few sports racers out there who run Black Hawk Farms, Road America, Brainerd, Mid Ohio.  This would look GORGEOUS in YOUR back yard.  :wink:

Direct link . . .

https://milwaukee.craigslist.org/tro/6130076249.html
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 13, 2017, 06:24:49 PM
Jack said:  "...Disguise the trailer to look and function as a deck?"

A bar here did it -- sorta.  It's a popular live music venue that, during nice weather, has live outdoor music Friday evenings.  Complaints were made so the city enforced the zoning and told 'em they couldn't have a permanent outdoor stage.  Solution?

Build a stage and bolt wheels to either side - so that it COULD be moved to prove a point, but isn't really moveable.

Converse:  Build a trailer that can be parked solidly for deck-style use.

Q.E.D! :lol:

Ha!
My brother is a president of a regional YMCA. They have a thrift store and received a complaint from the local council made by a nearby resident about a shipping container they used for storage. (Turned out to be a council member involved in an effort to take over the tender on the local fitness complex that the YMCA had) My brother was telling a local builder about the problem, the builder had suffered the same problem when he was served with a notice for a "permanent structure without permit", he attached two wheels to it, solved.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 13, 2017, 11:56:03 PM
Trailer will be sold in the blink of an eye, at that price... :-)

I'm sure you'll regret this later. :-(
Title: Re: Milwaukee Midget
Post by: salt27 on May 14, 2017, 12:32:57 AM
Chris, I'm sure you already considered this, but do you have the room to store the Midget on the trailer in the garage?

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 14, 2017, 01:23:30 AM
Chris, I'm sure you already considered this, but do you have the room to store the Midget on the trailer in the garage?

  Don

My garage was built in 1928.  It's 208" from the wall to the garage door.  For context, if I leave the receiver on my F-150 - short bed, standard cab - the garage door doesn't close.

The trailer is longer than the truck.

Trailer will be sold in the blink of an eye, at that price... :-)

I'm sure you'll regret this later. :-(

It's a lot nicer looking now than when I bought it, but the previous owner had it on the market for about a year at the same price with no bites, and he knew everybody who raced SCCA in Wisconsin.

My regret is that I have to move the damned thing every time I mow the lawn.

This is an honest, good faith effort on my part to clear out the back yard.  I can always rent a trailer.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 14, 2017, 11:51:26 AM
All is good in the 'hood!

Just got off the phone with Dick Luening.  He's got a space for the trailer, and the occasional need of one.

http://www.mgbracing.com/

It stays with him, he uses it as necessary for his business and customers, and I grab it when I need to tow the Midget.

Best of all, Kate can unpack her bags . . .

Title: Re: Milwaukee Midget
Post by: manta22 on May 14, 2017, 12:04:46 PM
That is a great solution, Chris!  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Peter Jack on May 14, 2017, 12:08:01 PM
That's perfect Chris. It should work well for everyone.  :-D :-D :-D :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Jack Gifford on May 15, 2017, 01:35:22 AM
Great! :-D
Title: Re: Milwaukee Midget
Post by: ggl205 on May 15, 2017, 08:38:26 AM
Chris, now that you have a mutual solution, my comment is moot. I was going to say all that was needed to make your trailer suitable for nearly all LSR cars is another sheet of steel down the middle.

John
Title: Re: Milwaukee Midget
Post by: grumm441 on May 28, 2017, 11:19:44 PM
I know Doc's intelligent enough to have done it himself, but I also know he's wise enough to hand it off to someone else.

man, I hope the Colonel doesn't see that..... :roll:


.........
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 05, 2017, 04:53:52 PM
Chris:

If you haven't seen it, prepare for the future and new classes: http://www.ebay.com/itm/MG-Midget-Austin-Healey-Sprite-Bonneville-Salt-Flats-Fiberglass-Front-Clip-/302325148904?hash=item4663fbace8:g:69wAAOSwVm5Y--27&vxp=mtr (http://www.ebay.com/itm/MG-Midget-Austin-Healey-Sprite-Bonneville-Salt-Flats-Fiberglass-Front-Clip-/302325148904?hash=item4663fbace8:g:69wAAOSwVm5Y--27&vxp=mtr)

 :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2017, 06:56:10 PM

hmmmm . . . Modified Sport?

I refuse to run against Udo Horn - I look foolish enough, already!  :wink:

Seriously, though, in GT, if I REALLY wanted to go crazy, I'd be building a hi-zoot Mopar C motor, and shoehorning in between the fenderwells of a Jensen Healey.

Probably be cheaper than building this damndable K-Series.

Yes, I'm still waiting on the block . . .
Title: Re: Milwaukee Midget
Post by: Stan Back on June 05, 2017, 09:35:50 PM
"Seriously, though, in GT, if I REALLY wanted to go crazy, I'd be building a hi-zoot Mopar C motor, and shoehorning in between the fenderwells of a Jensen Healey."

I'd guess a single guy could fool-hardedly imagine such a venture.

You'd probably be 150 MPH below that ol' Triumph front-wheel driver.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2017, 09:56:40 PM

I'd guess a single guy could fool-hardedly imagine such a venture.

You'd probably be 150 MPH below that ol' Triumph front-wheel driver.

In GT, the record is 230.

But I AM married, my wife actually kind of likes me, and I don't trust my aging reflexes in a 90" wheelbase at that kind of speed.
Title: Re: Milwaukee Midget
Post by: manta22 on June 05, 2017, 10:07:30 PM
Chris;

To paraphrase your icon, "Keep Calm and Carry Spare Underwear"   :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Stan Back on June 05, 2017, 10:14:15 PM
Chris --

I was really unfair.  I don't think the Triumph had the 4-cyl.  Maybe the 6.  Those big front tires must have a gyroscopic effect so the back doesn't come around.  What would I know?

Check the video, I think he goes 38-point something.  The decimal must be misplaced.

www.youtube.com/watch?v=qx_7fFQbV1Q

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2017, 01:23:54 PM
Chris;

To paraphrase your icon, "Keep Calm and Carry Spare Underwear"   :-D

Regards, Neil  Tucson, AZ

Neil, I've been going commando since 1979 - it forces you to concentrate and keep your shit together . . .
Title: Re: Milwaukee Midget
Post by: BHR301 on June 06, 2017, 01:33:06 PM
Chris, I've followed your build ever since you started but that last bit of information was a little more then I wanted to know.    :-D :-D

Bill
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 06, 2017, 07:02:39 PM
Bill, just like in reading fiction, you need to acquire a willing sense of disbelief.  In other words, he just said that for dramatic effect.

Yeah, sure.  I don't guess I will tell you or my intimate sartorial choices, K?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2017, 09:03:48 PM
There's a reason for this, and a true story behind it.

When I was 19 years old, I started work at Menards, driving a 1 ton flat-bed, delivering primarily shingles, immediately following one of the worst hail outbreaks ever recorded in Eastern Iowa.

It was late July, 90+ degree weather, unbearable relative humidity, and I stopped to get a can of Strawberry Crush soda.  In Iowa, we referred to it as "pop".

I wound up spilling the vast majority of it right on to my nether regions.

While my jeans dried up - for the most part - my tighty-whities wicked up all the corn syrup and red dye # 3 they could.

By mid afternoon, I felt like I was wrapped up in a hot, sweaty strawberry tortilla.  I made a drop at a construction site, went to the porta-potty, and pitched what had turned into a vibrant pink Jockey diaper, into the dumper, and never looked back.

TO THIS DAY, the only time I wear underwear is when I'm wearing wool slacks - essentially, weddings and funerals - or when I'm wearing my race suit.

Now Slim, you can question my statement as being grand-standing for dramatic effect, and that's fine - I've been guilty of that - accused, tried and convicted.

But if you want verification of the facts, I encourage you to ask Kate. 

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 15, 2017, 09:00:39 AM
I'm glad I waited a few days before reading that, Chris.  I will not be conducting undies inspections for anyone not of the female persuasion, so let's just move on to other stuff, k?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2017, 10:56:29 AM
Agreed.

Fordboy has found a valve supplier in the Charlotte area that he's keen on.  Drawings are going out, I've committed to the purchase, so we should be getting our head in order fairly soon.

Yes, I'm still waiting on the block.  ERL shut down recently, and Steve at Race Engine Development has taken on a lot of the Darton LS block sleeve work.  Once again, I find myself standing in line with an orphaned engine behind a bunch of Chevy guys . . .

Rule Britannia . . .
 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 22, 2017, 12:00:25 AM
Still waiting - but the last two weeks of down-time has been productive.

Took the truck in for a front-end rebuild.  I really don't have enough garage length to properly tear up a front end on a pickup.  $2200.00 later it still drives like a truck, but at least I can keep it between the fenceposts, it's safe, and I'm less concerned pulling a trailer.

But a far more rewarding expense was personally rebuilding the front end on the MGB.

I've owned two.  The first one, I never did anything with, and while it wandered a bit, it was acceptable for a college student more concerned with beer and grades.  But at the end of the day, it was too far gone to warrant putting any money into.

But the one I've owned for the last 15 years we've put 30,000 miles on.  It's been to Toronto, Sudbury, Killarney Provincial Park, the UP, St. Louis, Minneapolis, Cedar Rapids, Detroit, Wilmington, and all points in between.

During the build of the Midget, I let a lot of things go south on the B, most notably, the front end.

I attacked it last Wednesday, the shocks arrived today, it's all freshened up, and tighter than a frog's ass.

No more clunks, no more on-ramp insecurities, no more shaking - even on Milwaukee streets.

Right now, it's the best handling MGB I've ever driven, and the happiest I've ever felt about dropping $600.00 dollars on overpriced parts.

It's like a new damned car.
Title: Re: Milwaukee Midget
Post by: tauruck on June 22, 2017, 12:57:54 AM
That's good news Chris. All the road cars are working well. :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2017, 07:10:18 PM
Well, the "K"'s still in the queue.  Steve has been sick twice since the first of the year, but there's a bit of "misery loves company" comfort in knowing he also has a customer with a Mercruiser engine in his shop that has been there longer than mine.  Just like the crank, I'm confident I'll see it eventually, and given his reputation, I expect nothing short of a stellar job.

If nothing else, this sport has caused me to develop patience.  And honestly, it's been well rewarded, I think. 

I'm having some fun with the EnginePro software, and a new product I received from SpeedTalk - Controlled Induction. 

The CI program is an interesting camshaft prediction tool.  You enter the parameters, and it gives you an optimized cam profile.

I started questioning whether or not it was effective when it predicted 158 hp with 278 degrees and .262 effective intake lift.

Yeah, the head breathes pretty well, and there are 4 valves per cylinder, but I suspect I'll need a bit more than 1/4" lift.

And until I can verify that number, I'm disinclined to sink money into a custom pair of camshafts.

I also did a couple of engine iterations with data I remembered off of the top of my head.  Most of the information had been "archived" on Photobucket - a service I have since dumped.  Yes, I downloaded all of the photos before I ditched the account.

One of the reasons I posted so much of the information on this diary was to have easy access to the information both Fordboy and I have put out to everyone.  But now that the information has been ransomed - a demand from Photobucket for $399.00/year to receive 3rd party hosting privileges - I've been forced to search out all of the hard copies I have in order to input information into the program.

So far, using an existing Piper cam profile, I'm looking at 125 hp potential.  Would be nice to use off-the-shelf parts for a change - even if the shelf is half way around the world.

I'm really looking forward to seeing Neil's Manta and the Shimmer and Son lakester.  While I do wish I had a car ready to race this year, not racing has a strong appeal to me.  I get to see the big picture again.  It's just too cool.

See ya'll in a few weeks.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 30, 2017, 08:16:49 PM
Hope to catch up Chris. Was wondering about the K status. Speaking of Fordboy, is he on holiday or something? I sent him an email early in the week and he has not responded. PM if there is any issue.

Jack
Title: Re: Milwaukee Midget
Post by: Stan Back on July 30, 2017, 08:23:31 PM
Chris --

Well, if you're looking for nostalgia, the 3076 roadster is making its maybe final(?) appearance after its debut on the salt 65 years ago.  Drop by and I'll give you some pink stuff.

Stan
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 30, 2017, 08:34:01 PM
Chris, I think you must have missed a parameter on the motor program, to get to 160HP with 1L,  I think you will need at least .320 to get there.  :-D  That is about the lift and HP for the hi HP Suzy's


Stan, is that boxed pink stuff  :? ... seems like the BLM hates bottles... or us  :|
Title: Re: Milwaukee Midget
Post by: Stan Back on July 30, 2017, 09:26:47 PM
A concoction from plastic bottles.  All recyclable.  The bottles and the concoction.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 30, 2017, 11:43:12 PM
Speaking of Fordboy, is he on holiday or something? I sent him an email early in the week and he has not responded. PM if there is any issue.

Jack

Actually, he's been busy doing contract work.

He also lost most of his photo posts to this thread, so until we can get the block back and start making some decisions based on final deck height, I expect he'll lay low.

As an aside, his daughter has been hit by the floods we've had here in the lower tier of Wisconsin Counties the last few weeks.  Everybody's fine, but the strip of land between Milwaukee and Chicago has just been drenched.  I know he's doing the "good dad" thing at the moment.

I've had the great pleasure of meeting all of his children.  He builds damned good engines, but he builds far better kids. 

Of course, it's not all him.  Mrs. Fordboy contributed as well.  :wink:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2017, 12:44:27 AM
Chris, I think you must have missed a parameter on the motor program, to get to 160HP with 1L,  I think you will need at least .320 to get there.  :-D  That is about the lift and HP for the hi HP Suzy's

Bob, that's an interesting number.  The EnginePro program is calling for a recommendation of .340.  The shortest off-the-shelf grind I'm seeing is .378, which is the input for the predicted 125 output.  Probably perfect for a hi-po 1.6.  

9500 is all I expect the transmission will handle without sending needle bearings and teeth into the surrounding transmission case.

I suspect you wind the Suzy a little tighter?  :wink:

Looks like the Busa's typically top out well north of 200 CFM, but the numbers we're seeing on the Rover are not too far out of line with a stock Kawai ZX12  :roll:

This is the hell of it all - we're essentially trying to make a big torque engine based on Superbike architectural inputs.

I think . . . I THINK I need a quick lift, low height grind of some sort - kind of a fire plug grind, yet not so square as to break things.

I close my eyes, and I hear the rev limiter cutting in and out . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on July 31, 2017, 02:18:21 AM
I close my eyes, and I hear the rev limiter cutting in and out . . .

 :-D  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 31, 2017, 09:46:20 AM
Chris, I was talking 1 liter, not the Busa or ZX12.  And yes I wing em a little tighter than that, but have dyno'd the 1L to 10K multiple times.  That is where the 160 came from.  At those lifts and rpm we expect 150-160.  And yes, those cams have steep ramps for quick lift and close.  Buried somewhere in my junk I probably have head flow numbers for the 1 liter heads I use.  Bore and stroke are published numbers but the valves are 1mm larger than stock.  Our  best results have used an aftermarket intake cam with a little more than .340 on intake and a stock intake on exhaust. 
Of course all this is flow and compression dependent
Title: Re: Milwaukee Midget
Post by: Buickguy3 on July 31, 2017, 05:52:12 PM
  Chris, I assume that you have seen this and it may not be of any interest.

      http://www.ebay.com/itm/MG-Midget-Austin-Healey-Sprite-Bonneville-Salt-Flats-Fiberglass-Front-Clip-SCCA-/302394938015?hash=item466824929f:g:69wAAOSwVm5Y--27&vxp=mtr

   Doug  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on July 31, 2017, 06:14:50 PM
Hey, the modified sports record is only 150. Piece of cake.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2017, 07:15:19 PM
Hey, the modified sports record is only 150. Piece of cake.  :cheers:

With an 80" wheelbase?

Honestly, I lack the balls the Kiwis in their Mini have, and I doubt the San Berdoo Roadster Club has room for another member with a car that might have a propensity toward turning itself into a merry-go-round.   :|
Title: Re: Milwaukee Midget
Post by: Stan Back on July 31, 2017, 07:32:16 PM
. . . but you do get a more interesting view of the course.


(First and only time with "Positraction")
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 31, 2017, 08:25:38 PM
Should have waited for the 4 Stan, it would have been a lot more exciting  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 31, 2017, 11:00:05 PM
Well, I'm screwing "the Grenade" back together for the last time.  I've accepted an offer from a broker in England for the shorts block.

I'm calling it a "shorts" block, because that's what I'm losing on it. 

But then I don't recall anybody ever breaking even while doing this stuff.

I have no idea what it will be going in to, but I will no longer be tripping over it, which does make me happy.

I'm a little misty-eyed about it - I learned a lot putting that thing together.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 01, 2017, 01:50:10 PM
Stainless  --

The car is almost done at the two, gains about 6 MPH to the exit. That's a scenic drive between them.  Can't even watch the tach move.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2017, 02:18:17 PM

Can't even watch the tach move.


Car's not spinning fast enough?  :-D
Title: Re: Milwaukee Midget
Post by: Stan Back on August 01, 2017, 07:05:29 PM
Only that once!!!

{(. . . At Bonneville)}
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 01, 2017, 07:49:20 PM
Chris, is the marriage still on track to stay together?  You're driving out in the little car and Kate's flying?  Do you wanna borrow a car to go fetch her at the airport so she doesn't have the time in the 'Sprite to text an attorney?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 01, 2017, 11:07:37 PM
More devious than that.  :evil:

PM sent.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 07, 2017, 11:57:42 PM
So . . . is it cheating if NOBODY'S PAYING ATTENTION?

The Milwaukee and Great Lakes MG Motor Group, aka, the MG3 club, of which I am a proud member, put together a display at the "Show and Glow by the Lake", the first day of the Annual 2-day Milwaukee Concourse d'Elegance program.  18 Post-war MG Sports cars were on display in chronological order, and the Midget was selected as the centerpiece of the display. 

Most people weren't aware that there were that many rust-free MGs in the entire state.

A large enough group or club can request a separate category for awards.  We had enough MGs that the President of the club solicited and received a category for MGs, and due to the fact that I went through the hassle of trailering a vehicle and setting up a display recognizing MG's history on the salt, he graciously insisted that the nod go to the Midget.  Yeah, it has a degree of cache due to its record, but I can certainly say there were better examples of MGs in the circle. 

Next year, I'm personally going to lobby to see that Dan Donahue's Midget takes the trophy - he bought it while stationed in London in 1965, shipped it stateside, and has been driving it ever since.

So we're all sitting back in our lawn chairs, sipping beer, chatting with visitors, answering questions, and I heard over the intercom about the "People's Choice Award".

Good lord, I thought, I'd been there for three hours, and I didn't even know there was a ballot available.

I looked through my presenter's package - nothing there.

So I went up to registration, and asked about the ballots.  "Yeah, the volunteers forgot to include them with the presenters envelopes", I was told.

So I said, "Geez, I've got about 25 club members and their significant others over here with the MG club.  Can I take some ballots over for them?"

I was handed an appropriate number of ballots, I thanked the lady, and I went back to the group.

They needed to fill out their name, a valid e-mail address, and a car number.

I went around the group, asked each member if they wanted a ballot, and handed one to everyone who said they did.

"And if it's no skin off of your nose", I said, "I'd appreciate a vote for number 513."

The balloting ended at 2:00, and at 3:00, the announcement was made to the category trophy winners to drive their cars up for the presentations.

I didn't know they did this.

It's kind of hard to do with the Midget, at least at this point in time.  First off, the master cylinder is disconnected, and secondly, the engine is currently in a crate at a DHL international shipping facility, waiting to be carted of to its new owner in Derbyshire, England.

As I approached the podium, I explained the situation, and they handed me this really swell plaque - "First in Class" - took my picture with a celebrity weatherman from Green Bay, and I climbed down from the stage.

I was then told by one of the officials not to "run off too far".

The final trophy of the day was the "People's Choice Award".

I'm looking out at a sea of iconic cars - a fist full of Packards, a Stutz Bearcat, a 1969 Daytona Charger wing car, a sea of Jaguars and Porsches, a dozen Ferraris - better than 300 entries - and they want me to make an acceptance speech . . .

I acknowledged the MG3 club and members for their support, but I also was able to shine a light on MG's history in setting land speed records, and the company's history at Bonneville.

And truth be told, it's a history I'm proud to be trading on.

But like any owner of a British car is quick to point out, they can be damned embarrassing when they neither run, nor stop.

 



(http://DSCN1250.JPG)
Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 08, 2017, 12:58:52 AM
Congratulations Shorty!!!
Title: Re: Milwaukee Midget
Post by: grumm441 on August 08, 2017, 06:37:47 AM
Congratulations Shorty!!!

What he said
G
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 08, 2017, 06:45:49 AM
So . . . is it cheating if NOBODY'S PAYING ATTENTION?

The Milwaukee and Great Lakes MG Motor Group, aka, the MG3 club, of which I am a proud member, put together a display at the "Show and Glow by the Lake", the first day of the Annual 2-day Milwaukee Concourse d'Elegance program.  18 Post-war MG Sports cars were on display in chronological order, and the Midget was selected as the centerpiece of the display. 

Most people weren't aware that there were that many rust-free MGs in the entire state.

A large enough group or club can request a separate category for awards.  We had enough MGs that the President of the club solicited and received a category for MGs, and due to the fact that I went through the hassle of trailering a vehicle and setting up a display recognizing MG's history on the salt, he graciously insisted that the nod go to the Midget.  Yeah, it has a degree of cache due to its record, but I can certainly say there were better examples of MGs in the circle. 

Next year, I'm personally going to lobby to see that Dan Donahue's Midget takes the trophy - he bought it while stationed in London in 1965, shipped it stateside, and has been driving it ever since.

So we're all sitting back in our lawn chairs, sipping beer, chatting with visitors, answering questions, and I heard over the intercom about the "People's Choice Award".

Good lord, I thought, I'd been there for three hours, and I didn't even know there was a ballot available.

I looked through my presenter's package - nothing there.

So I went up to registration, and asked about the ballots.  "Yeah, the volunteers forgot to include them with the presenters envelopes", I was told.

So I said, "Geez, I've got about 25 club members and their significant others over here with the MG club.  Can I take some ballots over for them?"

I was handed an appropriate number of ballots, I thanked the lady, and I went back to the group.

They needed to fill out their name, a valid e-mail address, and a car number.

I went around the group, asked each member if they wanted a ballot, and handed one to everyone who said they did.

"And if it's no skin off of your nose", I said, "I'd appreciate a vote for number 513."

The balloting ended at 2:00, and at 3:00, the announcement was made to the category trophy winners to drive their cars up for the presentations.

I didn't know they did this.

It's kind of hard to do with the Midget, at least at this point in time.  First off, the master cylinder is disconnected, and secondly, the engine is currently in a crate at a DHL international shipping facility, waiting to be carted of to its new owner in Derbyshire, England.

As I approached the podium, I explained the situation, and they handed me this really swell plaque - "First in Class" - took my picture with a celebrity weatherman from Green Bay, and I climbed down from the stage.

I was then told by one of the officials not to "run off too far".

The final trophy of the day was the "People's Choice Award".

I'm looking out at a sea of iconic cars - a fist full of Packards, a Stutz Bearcat, a 1969 Daytona Charger wing car, a sea of Jaguars and Porsches, a dozen Ferraris - better than 300 entries - and they want me to make an acceptance speech . . .

I acknowledged the MG3 club and members for their support, but I also was able to shine a light on MG's history in setting land speed records, and the company's history at Bonneville.

And truth be told, it's a history I'm proud to be trading on.

But like any owner of a British car is quick to point out, they can be damned embarrassing when they neither run, nor stop.

 



(http://DSCN1250.JPG)


ELECTIONEERING WITHIN 100 FEET OF THE POLLING PLACE? ! ? ! ? ! ? ! ?

Keeping up the "proud midwest tradition" . . . . . . . . . .  with dastardly results!!

I'll bet you reprogrammed your "Kobayashi Maru" test too . . . . . . . . .

It's obvious no racers need apply to take an "ethics test" . . . . . . . .

Sooo, when are you going to file your application to run for Mayor of Chicago? ? ? ? ?

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 08, 2017, 09:24:19 AM

ELECTIONEERING WITHIN 100 FEET OF THE POLLING PLACE? ! ? ! ? ! ? ! ?


I'm reminded of a quote by a very good friend of mine -

"Do all of the little details matter?  I don't know, ask the guy who finished second."

I prefer to think of my action as "follow through".

Would Roger have let this oversight go unexploited?
Title: Re: Milwaukee Midget
Post by: jacksoni on August 08, 2017, 09:50:38 AM
Nice going Chris! See you on the salt. Leaving as soon as my crew gets here.
Title: Re: Milwaukee Midget
Post by: ggl205 on August 08, 2017, 11:24:36 AM
So . . . is it cheating if NOBODY'S PAYING ATTENTION?(http://DSCN1250.JPG)

Nope, just a careful interpretation of the rules. Great job, Chris!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2017, 11:33:35 AM
midget,

I'm not sure if you have the time right now, but as you go forward with the planning of your EFI system for the K engine, you might want to peruse the Kinsler Fuel Injection Handbook/Catalog.   It is filled with valuable advice about all FI systems.   I can't believe Jim still puts this on the web, for FREE!!!

http://kinsler.com/Kinsler-Handbook/HTML/

Not suggesting you use Kinsler products, just scroll through the Handbook.


BTW, you also want to read Jim's white paper Tech Article about his Nascar Fuel Injection proposal.    It is pertinent to your build.

http://kinsler.com/Shop/nascar-tech-article/

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 13, 2017, 12:22:47 PM
Chris,

I noticed that Gary is there with his Shazam Racing Honda Insight in I/GT, from the photos on BangShift.com.

He was in line on Saturday.   Did he get a run in?    Any idea how it is running?

Hoping he has got it sorted and is competitive.

 :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on August 13, 2017, 06:18:09 PM
I spoke with a bit. Engine changes have about 86 at wheels
I think heard 122 in quarter. 117 in mile
I know has been in line couple more times but I have no times.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 13, 2017, 07:21:35 PM
Met Gary and Katlyn - hope I spelled that right.  Been doing some smart development, and found a cam grinder in New Zealand with some expertise with the three cylinder.  I think they got 4 passes in, but the motor went soft on Katlyn, and they decided to take it home intact. 

Here's what I'd like to see - Tom Donny getting his 1 liter on track, Gary getting the Honda sorted, a having the Midget ready for next year.  3 cars in a category that sat fallow for 22 years could make for a great story.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 14, 2017, 07:56:54 PM
I've got the deal worked out on the head components.  Mark and I will make a cam choice when I get back to Beerhaven, and we should have everything save the valves by next week.

Two days on the salt has turned up the fire in the belly. :evil:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2017, 07:26:51 AM
Chris,

I noticed that Gary is there with his Shazam Racing Honda Insight in I/GT, from the photos on BangShift.com.

He was in line on Saturday.   Did he get a run in?    Any idea how it is running?

Hoping he has got it sorted and is competitive.

 :cheers:

I spoke with a bit. Engine changes have about 86 at wheels
I think heard 122 in quarter. 117 in mile
I know has been in line couple more times but I have no times.


Met Gary and Katlyn - hope I spelled that right.  Been doing some smart development, and found a cam grinder in New Zealand with some expertise with the three cylinder.  I think they got 4 passes in, but the motor went soft on Katlyn, and they decided to take it home intact. 

Here's what I'd like to see - Tom Donny getting his 1 liter on track, Gary getting the Honda sorted, a having the Midget ready for next year.  3 cars in a category that sat fallow for 22 years could make for a great story.


Well, from checking the daily run sheets posted by the SCTA, it looks like the best run of car #4555 (Shazam Honda) was 107+.    It appeared that all the subsequent runs on 8/12 were slightly slower.

I'm not sure what happened on 8/13, but if "the motor went soft" like they said, and no spare engine (seems likely? ?), best choice was to either attempt a post mortem on the salt, or pack it up to do the inspection at home.

Sorry that their effort had a premature ending.   It's tough to go forward when you can't develop the data you need for good decision making.


Gary/Katlyn (hope I spelled it right), if you read this, please let us know what happened.   I think that the whole LSR community would like to see you succeed, not just Chris & his beer swilling cohorts . . . . . .

Hey!!   Start a Build Diary!   You will find, literally, thousands cheering you on.   And who knows how many "Honda enthusiasts" are out there for moral support.   Ahhh, don't forget . . . .  I drive an Insight . . . . . . .

 :cheers:  :cheers:  :cheers:
Hondadrivin'boy   
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 15, 2017, 07:37:32 AM
Sir Tippsalot of Beerhaven,

The best plan would be to order up the new "bowstrings" and "arrows" required for the "All Comers Meet of 2018" as early as possible.

Rumor has it the prize for 2018 will be a "Golden Arrow" . . . . . . . . .

One might need to get a "little pissy" with "arrow maker" for timely delivery . . . . . . . . .

 :cheers: :dhorse: :cheers:

Squireboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 15, 2017, 08:17:38 PM
Sir Tippsalot of Beerhaven,

The best plan would be to order up the new "bowstrings" and "arrows" required for the "All Comers Meet of 2018" as early as possible.

Rumor has it the prize for 2018 will be a "Golden Arrow" . . . . . . . . .

One might need to get a "little pissy" with "arrow maker" for timely delivery . . . . . . . . .

 :cheers: :dhorse: :cheers:

Squireboy

 Concord, are you suggesting that re-sleeved K-Series engine blocks migrate?
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 16, 2017, 07:12:19 AM

 Concord, are you suggesting that re-sleeved K-Series engine blocks migrate?


No, not at this time.  I'm merely stating what is obvious to me: We will need to have the block by October at the latest to be at Speed Week in 2018.

Some sort of commitment to timely delivery would be appropriate.   If timely delivery can not be assured, you have a difficult decision to make.

I understand the situation, but, no matter how good you are, waiting for open ended delivery, while other work displaces your position in the work flow line, is not correct.

As always: Your wallet = your choice.    But, time is a factor here.

M
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 16, 2017, 10:50:28 AM
I'm merely stating what is obvious to me: We will need to have the block by October at the latest to be at Speed Week in 2018.

Some sort of commitment to timely delivery would be appropriate.   If timely delivery can not be assured, you have a difficult decision to make.

I understand the situation, but, no matter how good you are, waiting for open ended delivery, while other work displaces your position in the work flow line, is not correct.

As always: Your wallet = your choice.    But, time is a factor here.

M

As always, true on all accounts.  The trip to Bonneville has relit the fire - I jotted off a note to Steve this morning.

My order is placed with elise-spares.com for the bulk of the valvetrain.  A few pieces are on backorder from Piper with a note of 2-3 day delivery, so what  I'd like to do is make the decision on the cam grind, add the camshafts onto the order, and have it all shipped at once.  I've already got the Piper adjustable timing gears.

Mark, can we get together on Thursday?  I'll bring my computer and the models I've been working on, we'll compare notes, and pull the trigger.

Noonan, if you're reading this, as soon as the block gets back and we have absolute deck height measurements, I'll ship out the mold of the combustion chamber and associated drawings for the Wossner order.

Yeah, I know - "jeez, weren't we talking about this at PRI in 2014?" . . .  :roll:   :cheers:
Title: Re: Milwaukee Midget
Post by: Tman on August 17, 2017, 06:35:19 PM
I need to catch up on some of your development!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2017, 07:27:10 PM
I need to catch up on some of your development!
   So do I, Trent . . . So do I.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2017, 08:29:12 AM
midget,

OK, after our talk yesterday, I'm downloading all my photo records of your build from PhotoBucket onto a media which I'll forward to you for your use.   I'll also be closing my account @ PB.

I'm probably going to upload all the photos to the Google photo cloud to regain accessibility for readers of your BD.   THAT appears to be an impressive undertaking, to re-reference all photo locations to facilitate 3rd party hosting.  Probably have to work on it bit by bit over an extended period of time.    NO PROMISES on delivery.

BTW, enjoyed catching up, AND, thanks for the "refreshments".    I'll post my opinion upon "consumption".   I already started the book.    I'm too familiar with "the glazed look" Alda describes.   New research on the human brain is finding that a large portion of the population has difficulty with, OR, is "unable" to: understand collegiate level science.

If that theory is correct:  We are screwed as a species . . . . . . . .

 :cheers: :cheers: :cheers:
Thirstyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2017, 09:05:00 AM
midget,

I already started the book.    I'm too familiar with "the glazed look" Alda describes.   New research on the human brain is finding that a large portion of the population has difficulty with, OR, is "unable" to: understand collegiate level science.


Have you ever heard Brian Greene, the String Theory scientist, speak to a general audience?

It's fascinating - he's engaging, he puts it across, and you "get it".  You're listening, and your head is nodding in agreement - you're comprehending.

But then he stops talking, the applause dies down, and if you can accurately voice 1/4 of what he spent 20 minutes explaining, you're doing pretty good.

It's that 25% that one needs to build on.  That's the foundation.


Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2017, 10:38:56 AM
I need to catch up on some of your development!


I need to catch up on some of your development!
   So do I, Trent . . . So do I.

OK, to catch up on Thursday's decisions & developments:

Dimensions now fixed:
A/  Bore Ø             75.5 mm
2/  Stroke              55.5 mm
d/  Hd gasket bore  76.8 mm


Dimensions, etc nearly finalized:
B/  Deck height      ~201.5 mm
3/  Rod length        ~143.75 mm
e/  Piston C/height  ~30 mm
z/  Static C/R            13.5 to 14.0


I'll let you decide whether to share camshaft and valve train info.

 :cheers: :dhorse: :cheers:


Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2017, 11:06:44 AM
midget,

I already started the book.    I'm too familiar with "the glazed look" Alda describes.   New research on the human brain is finding that a large portion of the population has difficulty with, OR, is "unable" to: understand collegiate level science.


Have you ever heard Brian Greene, the String Theory scientist, speak to a general audience?

It's fascinating - he's engaging, he puts it across, and you "get it".  You're listening, and your head is nodding in agreement - you're comprehending.

But then he stops talking, the applause dies down, and if you can accurately voice 1/4 of what he spent 20 minutes explaining, you're doing pretty good.

It's that 25% that one needs to build on.  That's the foundation.


And you think that is going to work with "Jack Yates Jr"? ! ? ! ?    :roll:

 :dhorse: :dhorse: :dhorse:

Beat the dead horse as much as you want.   Don't bother to tell me when your arms are tired, I'm not taking over for you . . . . . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2017, 11:31:13 AM

I'll let you decide whether to share camshaft and valve train info.



No issue sharing.  
Intake 276 - .440
Exhaust 276 - .438
Piper Grind # ARKPB285M
All associated components from Piper.
I'm finishing the wire transfer as I type.
Hailey at Guaranty Bank is the best!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2017, 12:43:11 PM

And you think that is going to work with "Jack Yates Jr"? ! ? ! ?    :roll:


Ahh, yes.

Folks, this is in reference to a gentleman who didn't quite understand the implications of an oiling gallery, . . . hmm . . ., let's call it a self inflicted aneurysm. 

The telltale symptom of such an automotive subarachnoid hemorrhage is an accute headache.

It's a rare disease, in that the disease itself is not contagious per se, but anyone working on the patient, or even worse, dealing with the person with medical power of attorney over said patient, may develop the primary symptom.

But hey, at least the stroker crank fits!   :wink:   

Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2017, 01:25:40 PM

And you think that is going to work with "Jack Yates Jr"? ! ? ! ?    :roll:


Ahh, yes.

Folks, this is in reference to a gentleman who didn't quite understand the implications of an oiling gallery, . . . hmm . . ., let's call it a self inflicted aneurysm.  

The telltale symptom of such an automotive subarachnoid hemorrhage is an accute headache.

It's a rare disease, in that the disease itself is not contagious per se, but anyone working on the patient, or even worse, dealing with the person with medical power of attorney over said patient, may develop the primary symptom.

But hey, at least the stroker crank fits!   :wink:  




Uhhhmmm, NO!!

And BTW, you forgot to list the other 2 telltale symptoms:

A/   ACUTE PAIN!!  in the subject's wallet area,

2/   Shortage of oxygen for EVERYONE ELSE, in the subject's immediate area . . . . . . . . .

 :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse:


Did I mention he went back to the stock stroke on that build?   So, super duper deep block notching was . . . . . superfluous . . . . . .

Just one of those "little details" . . . . . .   :roll:

 :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse: :dhorse:


Dear Dr. Kindness,

I applaud your willingness to attempt to train sub-anthropoids.

Do not expect my help with your quest.

Please include the "orange sphincter" in your training class regimen.

Good Luck and Best Wishes!!

 :cheers:
Haditboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 19, 2017, 08:38:19 AM
I need to catch up on some of your development!


I need to catch up on some of your development!
   So do I, Trent . . . So do I.

OK, to catch up on Thursday's decisions & developments:

Dimensions now fixed:
A/  Bore Ø             75.5 mm
2/  Stroke              55.5 mm
d/  Hd gasket bore  76.8 mm


Dimensions, etc nearly finalized:
B/  Deck height      ~201.5 mm
3/  Rod length        ~143.75 mm
e/  Piston C/height  ~30 mm
z/  Static C/R            13.5 to 14.0


I'll let you decide whether to share camshaft and valve train info.

 :cheers: :dhorse: :cheers:


I love the smell of math in the morning!!

Just so there is no confusion between me and "Jack Yates Jr." . . . . . . . . .

A/   Initial build dimensions:
       Bore Ø:      75.5 mm
       Stroke:      55.5 mm
       Capacity = 993.88 cc's


2/   First oversize build dimensions:
       Bore Ø:      75.75 mm
       Stroke:      55.5 mm
       Capacity = 1000.48 cc's


d/   Final legal oversize build dimensions:
       Bore Ø:      76.0 mm
       Stroke:      55.5 mm
       Capacity = 1007.09 cc's




So OK, I/GT is a nominal one liter class displacement.   From the SCTA Rule Book, 2014 edition, page 18:    (my latest copy)
Class I displacement allowed:   in cubic inches   46.00 to 61.99        in cc's   754 to 1,015        (calculated using the published formula:  ED = bore x bore x stroke x .7854 x numbers of cylinders) 


So the build dimensions meet not only the "spirit of the rules" but they also conform to the maximum permitted displacement defined by the SCTA Rule Book.


OK, why did I include this?   Because it is important to point out that it is essential to plan your build to take advantage of what the rules permit.   In spite of what I see every day in my consulting business, being at the "limit of the rules" is neither fortunate or "lucky" . . . . . . . . .  think about that for a minute.   Have you noticed that the guys with continued "success" seem to be "luckier" than other folks?    Anybody think that is an accident?    Or a "Hot Streak"?    DO NOT put yourself, and your build, at a disadvantage, because you did not want to take the time to plan things out in advance.

"Failing to plan is planning to fail."   B. Franklin    So, this is not a new idea . . . . . . . .   ( and my guess is Ben stole this quote from some Greek or moldy Babalonian philosopher . . . . . .  :-D )

I invite other racing professionals like Dynoroom, (thanks in advance Mike), and others, to add their thoughts about this idea to this thread.

 :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2017, 12:03:16 PM

Just so there is no confusion between me and "Jack Yates Jr." . . . . . . . . .


JYJ enterprises?  The inventor of the SBF garden sprinkler?  :roll:

Title: Re: Milwaukee Midget
Post by: fordboy628 on August 19, 2017, 12:09:50 PM

Just so there is no confusion between me and "Jack Yates Jr." . . . . . . . . .


JYJ enterprises?  The inventor of the SBF garden sprinkler?  :roll:


Well, if it sprinkled water, that might be useful.

But, since it was sprinkling hot oil, not so much.

 :? Perhaps, he could convert it to Palm or Coconut oil for a lubricant . . . . . . .

Then it could lube freshly popped Popcorn . . . . . . .     :-D


Hey, I'm tryin' here.
 :cheers:
Outofmyelementboy
Title: Re: Milwaukee Midget
Post by: salt27 on August 19, 2017, 03:05:06 PM
OK, I've searched the web and did not find anything that connected a Jack Yates JR. to the subject matter you have referenced.
Being a bit curious I would appreciate some enlightenment.

It is nice seeing the burner on this "K" project being turned up a couple notches.    :cheers:

Thanks, Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 19, 2017, 04:46:17 PM
It's a bit of an inside joke.  Don't want to out the guy too much, but he's polishing a turd. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 19, 2017, 11:28:21 PM
OK, I've searched the web and did not find anything that connected a Jack Yates JR. to the subject matter you have referenced.
Being a bit curious I would appreciate some enlightenment.

It is nice seeing the burner on this "K" project being turned up a couple notches.    :cheers:

Thanks, Don

It's a bit of an inside joke.  Don't want to out the guy too much, but he's polishing a turd.  

OK.   The "Explanation".

A/  Jack Yates Jr. is a fabricated moniker.    It's a combination of the names of Jack Roush & Robert Yates, both Ford engine mavens, er, Gurus . . . . . . .

2/  The Jr part is to denote the possibility of a red-headed step-child progeny of these 2 greats.    (No women were harmed, or, even involved, in this "creation" process . . . . .)

d/  The "moniker" was created to protect the secret identity of the "terminally stupid" who, in his own estimation, "Can build an engine as good as anybody."   (This could be a subject to debate, alcohol would be required.)

z/  And finally, your web search produced zero hits.      This confirms the spread of his fame.



A recent effort from JY Jr . . . . . .

(https://lh3.googleusercontent.com/BZlu1xV0HrIjjerEfq1dR9jx814ROTKULOK75odAzyN3q84M1sb4AMD-IWolSqsyb4y4vckr0tZpzOo_n-QLKp0hdEt9IBGvpDeI1uWb_rKSUIoXuEug6R_krKOnUu3w0reBGdf-lSveY80EEcLk-E7srCnAaKeOmh4i_c_vj7dX2n-aHgBIfOtWr11ZwQNUhIT2QB7TWJQ66zbCL9gYybHN-YyE-GkO5ZiUxpuwoCVx6m3hri6B71EwA0ax-JxUN_u6Q0s6jlzxs-64SUcGtmmXABvRJuUw-bu5OLKwr2bd0cOD7c0KwTibLHbfxreledB25z0rAZwKejZFDZQL4eTF1-6D8F8O0AcK78UnBkyNUsJ8wlczfyjH74nLOwxexwOZHmV5cMnahjjN8YtjCunvieN5orBCrH4a0xbcWFfJF1NvbuQU6erQMoUxIRbxyTbAaPpskG8uTH6EX754sgGnp26jLlF6w4DVWC1ykr0hx2wu87Xwb0HmTctZs3-pPVIXa7XTPAk6utvkVh-fq3LREnpGCCJ5bu2DIAHb6Y32BjIYDWrnd9gEzn47DR7JK9YoFxiVgSrcKA76ZlzaeROSsTToLcGtNLqHVSU3GQLBvgBei2J5=w1701-h951-no)


 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: salt27 on August 20, 2017, 12:01:27 AM
Thanks for the explanation. 

I'm looking forward to the "K" coming together.   :cheers:

Don
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 20, 2017, 09:55:45 AM
Chris, minor sidetrack from your attempt to create massive HP from your collection of English scrap aluminum and steel...  :roll:  :wink:
 :cheers: couldn't stop myself after Johnboy scrapped the car... just took one sip... properly of course... no slugging or gulping.... wow, those guys know what they are doing... I will  :cheers: you with a proper couple of fingers when I get home.
 :cheers:  :cheers:  :cheers:  :cheers:  :cheers:  :cheers:

OK back to your Krazy build
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2017, 10:26:30 AM

 :cheers: couldn't stop myself after Johnboy scrapped the car...


Bob,

Sure hope John will completely recover.

 :cheers: to his recovery.

Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 20, 2017, 10:39:09 AM

Chris, minor sidetrack from your attempt to create massive HP from your collection of English scrap aluminum and steel...  :roll:  :wink:


Yeah, that pretty much describes it!!   :-D

You have known him longer, WHY does he keep doing this??   :roll:

Oh, right . . . .     it's the beer!!!!

 :cheers: :cheers: :cheers:
Alongforthecrazyrideboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 20, 2017, 12:01:30 PM
Mark, my guess is that Chris is sure you are the "Anne Sullivan" of motors...  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2017, 12:10:06 PM
Mark, my guess is that Chris is sure you are the "Anne Sullivan" of motors...  :cheers:

In many ways, you are correct - except the first word I uttered was "BEER!"
Title: Re: Milwaukee Midget
Post by: wisdonm on August 22, 2017, 11:30:21 AM
Hey Chris, did Frankensprite make it out and back?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 22, 2017, 12:29:25 PM
Hey Chris, did Frankensprite make it out and back?

Actually, I sold it last June.

It was incredibly nuts to drive - shoot out from underneath you like a watermelon seed through your fingers - but I definitely needed my garage back.

Actually handled really well, too!

I do love throttle induced oversteer.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2017, 07:28:23 AM
Mark, my guess is that Chris is sure you are the "Anne Sullivan" of motors...  :cheers:

Yeah, that's basically what I do: Teach those blinded by science . . . . . . . . .   :|

Ya know, thinking back on it now, even though I've had some notable successes, I can't say I've really educated more than a handful of racers over 40+ years . . . . . . . . .   :-( 
Racers just do not want to listen . . . . .  they want to argue.   I tell them to go argue with my laptop . . . . . . .  :-D

Well Bob, thanks for the compliment.    Unless . . . . .  It just makes me: "One of the girls".   :-D

 :cheers:
Notblindedbythelightboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2017, 07:32:34 AM
Mark, my guess is that Chris is sure you are the "Anne Sullivan" of motors...  :cheers:

In many ways, you are correct - except the first word I uttered was "BEER!"

Not the first word for me,  :?    probably the second   :cheers:

Thanks for the thought Dan Warner.   "No good story starts with a salad."   How true.  Wish I would have thought of it.

 :cheers: :cheers: :cheers:
Notworthyboy
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on August 23, 2017, 07:56:02 AM
WOW page 426, such a good number :cheers: could you put a hemi in it :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2017, 08:51:01 AM
WOW page 426, such a good number :cheers: could you put a hemi in it :roll:

Chrysler, presumably . . . . . .  but probably better to use one of the Chrysler "derivatives"   Way more reliable than an original Hemi block, cheaper too.

As opposed to "rat" based or Ford type hemis . . . . .

 :cheers:
Howtofititinboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2017, 09:37:48 AM
Howtofititinboy
Apropos, after last night.

My initial mock up indicates I'll likely need to move the K and transmission further back in the chassis about 4".

The plumbing and electrical on the K is going to be significantly different than the A-series.

Udo Horn said it best - "Every bolt's got to be turned by somebody".

So last night, I popped open the engine compartment and started some dismantling,

Having done this once before on the Midget, and more recently, wiring and plumbing the Frankensprite, I have a better idea as to how to plan ahead on this aspect of the project.

It's often tedious, and while my results have always been essentially functional, I really want to tidy it up this time - proper labels - consistent color coding throughout.

The goal is this - In the event that something goes wrong on the salt, I want to be able to pop the hood and trace a wire with no ambiguity from termination to termination.  I want to be able to hold a multimeter by the fan relay under the dash and say to someone helping me - "okay, connect the fan", and be able to get predictable and repeatable results.

Wherever practicable, every terminal will be soldered and shrinkwrapped. 

Not sure yet as to what to do for a radiator.

It was really good just digging in again.  I've missed the fun-work aspect. :cheers:

Title: Re: Milwaukee Midget
Post by: Stainless1 on August 23, 2017, 10:00:43 AM
 

Not sure yet as to what to do for a radiator.


Chris, that is the easiest part.... 5.E.3 paragraph 3.... but you don't have to use it, you might consider a 5 gal. water tank... or using the original fuel tank as a water tank.... you are already outside the box, don't claw your way back in  :-o
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2017, 10:16:12 AM
 

Not sure yet as to what to do for a radiator.


Chris, that is the easiest part.... 5.E.3 paragraph 3.... but you don't have to use it, you might consider a 5 gal. water tank... or using the original fuel tank as a water tank.... you are already outside the box, don't claw your way back in  :-o
 :cheers:

THAT idea has a lot of merit.  The fuel tank holds 8 gallons, and seeing as I'm going EFI this time around, I should probably be looking at a fuel cell with an integral fuel pump.  Rules don't permit me to remove the fuel tank, but there's no reason I can't fill it with water.

Not that I'm busting 'em loose, but an extra 65 pounds over the rear wheels likely wouldn't hurt, either.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2017, 12:54:10 PM

Having done this once before on the Midget, and more recently, wiring and plumbing the Frankensprite, I have a better idea as to how to plan ahead on this aspect of the project.

It's often tedious, and while my results have always been essentially functional, I really want to tidy it up this time - proper labels - consistent color coding throughout.


Why deviate from the PROVEN Aussie standards??

Yellow

Yellow

Yellow

Just sayin'

 :cheers:  :dhorse:   :cheers:
Stirthepotboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 23, 2017, 12:59:15 PM
 

Not sure yet as to what to do for a radiator.


Chris, that is the easiest part.... 5.E.3 paragraph 3.... but you don't have to use it, you might consider a 5 gal. water tank... or using the original fuel tank as a water tank.... you are already outside the box, don't claw your way back in  :-o
 :cheers:

THAT idea has a lot of merit.  The fuel tank holds 8 gallons, and seeing as I'm going EFI this time around, I should probably be looking at a fuel cell with an integral fuel pump.  Rules don't permit me to remove the fuel tank, but there's no reason I can't fill it with water.

Not that I'm busting 'em loose, but an extra 65 pounds over the rear wheels likely wouldn't hurt, either.

midget,

You might consider sealing the inside of the gas tank prior to adding water.

It is ancient & oxidizing British iron after all . . . . . .   :roll:

All the rest of the reasons are sound though.

 :cheers:
Rustyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2017, 01:05:46 PM
Actually, the tank was purchased new in 2010, and has been empty most of the time.  It's very clean and rust-free.

Nevertheless, there is a coating product I'm familiar with that is commonly used on motorcycle tanks.  The question is, will it hold up to 212 degree water?  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2017, 12:35:48 AM
Just went through this thread -

http://www.landracing.com/forum/index.php?PHPSESSID=8ad29bd94fe62ce38aee0e89fa1f1059&topic=5314.0

It's late and I'm tired, so when I'm fresh, I'll actually do Harold and IO's math assignments, but given the anecdotal comments as to what is being utilized, I'm thinking an 8 gallon tank for a 130 hp engine going three miles should be an adequate size for cooling.

The question then becomes, do I run it pressurized? 
Title: Re: Milwaukee Midget
Post by: Stan Back on August 24, 2017, 03:08:15 PM
We don't -- we run 16 gallons for 5 miles with about 600 H.P. and have never seen 200º.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2017, 11:10:33 PM
Well - that was fun. 

Using Harold's formula, a 4.95 gallon tank will suffice.  By the time you add the coolant in the lines and block, I'm likely at about 10 gallons of water.

Of course, I could have just listened to the guy who has run a 1 liter lakester . . .


. . . you might consider a 5 gal. water tank...

It's really gratifying when mathematical results and experience confirm each other.  It tends to stop one from barking up the wrong tree.   
 
Stainless - how's John doing?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2017, 11:45:09 PM
Fordboy -

I've got the "Availability/Price/Shipping" question e-mailed to REC for the valves.  I also asked about collets and compatibility with the Piper spring caps.  Hoping they respond faster than some other suppliers . . .  :|

I may just have them drop-shipped to T&T, if it's okay with Tom and Lenny.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on August 25, 2017, 12:08:49 AM
Quote from: Milwaukee Midget link=topic=4087.msg306890#msg306890 date=150363

 
Stainless - how's John doing?

[/quote

I am doing good. Nothing broken except the car. Just resting for a few days.

Johnboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 25, 2017, 07:41:35 AM
Fordboy -

I've got the "Availability/Price/Shipping" question e-mailed to REC for the valves.  I also asked about collets and compatibility with the Piper spring caps.  Hoping they respond faster than some other suppliers . . .  :|

I may just have them drop-shipped to T&T, if it's okay with Tom and Lenny.

No problem sending stuff to me there.    Just remember, I'm trying to be there just 2 days per week and use the Lee Ave address.    Their old shop address, also in Gurnee, IL, is still floating around on the internet . . .

Glad for progress.   There is still MUCH to be done in preparation to run Speed Week 2018 . . . . . . .  and I'm supposed to be "retired" . . . . . .

You young punks gotta understand:  ELVIS is dead.    :dhorse:        And some of us older guys aren't feeling so good . . . . . .   :wink:

 :cheers:
Busyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 25, 2017, 07:44:06 AM
The heck with that "Hemi" page.

NOW we're on the "Rat" page.

 :wink:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 25, 2017, 08:32:24 AM
The heck with that "Hemi" page.

NOW we're on the "Rat" page.

 :wink:

Or a Side Oiler Page!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 25, 2017, 09:28:08 AM
The heck with that "Hemi" page.

NOW we're on the "Rat" page.

 :wink:

Or a Side Oiler Page!

Welcome to "SOHC" - Stay tuned for "Cobra Jet" and "Boss".
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on August 25, 2017, 11:35:41 AM
Up coming PONTIAC page :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 25, 2017, 05:13:34 PM
midget,

For reference:

For the 4 REC valves I have been using for flow testing, dimensions for the stem Ø

REC 740 Exhaust valves:    Stem Ø  .2346"   (nominal 6mm)
REC 739 Intake   valves:    Stem Ø  .2346"   (nominal 6mm)

6mm = .23622"

The valves are marked with Work Order numbers as follows:

REC 740 Exhaust valves:    W/O 25956
REC 739 Intake   valves:    W/O 25813

Valve from the same batch lot SHOULD be dimensionaly consistent.

Inquire from G&S for the W/O number on their inventory for anything you might order.

So these valves are appropriately sized to be oil pressure relief valves for a "Rat" . . . . . . . .

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 25, 2017, 08:01:34 PM
......A smallish "Rat".  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 01, 2017, 08:53:29 AM
midget,

Any word on the re-calibration of my breaker bar from your drummer??

 :cheers:
Needmybreakerbarfixedboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 03, 2017, 08:24:26 AM
midget,

Any word on the re-calibration of my breaker bar from your drummer??

 :cheers:
Needmybreakerbarfixedboy

?  ?  ?

Are you "Shattered" ? ?

Or are you just drinking "Wisconsinably" ? ?

Enjoy your Holiday.

 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 03, 2017, 09:49:51 AM
Marquette, Iowa, tacking towards the Twin Cities on the Great River Road in the MG.  Derelict, I am.  Kurt's sending his stuff out these days. 
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 03, 2017, 03:43:07 PM
Tangent: 

A buddy is heading to Milwaukee Tuesday.  I suggested the Microphone Museum - and he's chomping at the bit to see it.  What door should he enter and ask for Bob?

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 05, 2017, 09:49:54 PM
midget,

Not sure if you have returned from the "Cities of the Twins" yet, perhaps you were waylaid by Paul B. and "Babe", his Ox.    More likely you were waylaid by a "misplaced" case of PBR . . . . . .   :-o

If, perchance, you have returned to the fair kingdom of "Beerhaven", mit schwein hock, wurst und kraut, bitte, is there any news to share regarding the arrival of cam und valve train bits?

Or is the shipment being processed by the Pie-eyed Piper of Piper?   Or some other unknown jester from the fair Kingdom of Suds?

Inquiring minds want to know . . . . . . . . . .

 :cheers:
Impertanentlyinquisitiveboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 05, 2017, 11:01:57 PM
Pie-eyed - and seeing double in Twinkie Town.  Bauhaus Brew Labs - a nice facility for a wedding and reception -

http://bauhausbrewlabs.com/

Gemütlichkeit!

Just got back - the B performed flawlessly - the drive was the equal of the PCH last year in the rented Miata, without the fear of mudslides, but requiring the constant horizon scanning of the horizon to prevent Bambi-cide.

G&S order and the Elise Spares orders are both due on Thursday - I went ahead and arranged to have them delivered to my workplace.  I've got the Piper cam wheels down stairs along with the cam-lock to hold everything in place for changing out the head.

Back to work tomorrow - I have to onboard a new salesman first thing, then tabulate the results of an employee survey conducted on Friday.

Mark - you be around Thursday night?


Title: Re: Milwaukee Midget
Post by: fordboy628 on September 06, 2017, 07:21:06 AM
Pie-eyed - and seeing double in Twinkie Town.  Bauhaus Brew Labs - a nice facility for a wedding and reception -

http://bauhausbrewlabs.com/

Gemütlichkeit!

Just got back - the B performed flawlessly - the drive was the equal of the PCH last year in the rented Miata, without the fear of mudslides, but requiring the constant horizon scanning of the horizon to prevent Bambi-cide.

G&S order and the Elise Spares orders are both due on Thursday - I went ahead and arranged to have them delivered to my workplace.  I've got the Piper cam wheels down stairs along with the cam-lock to hold everything in place for changing out the head.

Back to work tomorrow - I have to onboard a new salesman first thing, then tabulate the results of an employee survey conducted on Friday.

Mark - you be around Thursday night?


midget,

Danke!

Bambi-cide??   Is that some cheese-head ritual slaughter of our Odocoileus virginianus friends, utilizing secondary school specific T-shirts?


After 6pm, in residence @ the "Restful Ranch".    Visitors welcomed, fermented beverages . . . . .   pre-chilled . . . . .   and abundant!!

You might want to call ahead for a reservation, . . . . . . . and to confirm it's not the "Hotel California" . . . . . . . .


 :cheers: :cheers: :cheers:
PrettysureI'mnotcrazyboy

BUT, then there is your project weighing against my argument . . . . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 07, 2017, 09:46:41 PM
Oh boy, oh boy, oh boy . . . :lol:

I've got cams, I've got followers, I've got springs, I've got valves, keepers, gaskets, shims . . .

Santa lives in Britain, and Christmas came early!

To Elise Spares and G&S Valves!  :cheers:  :cheers:  :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2017, 12:29:26 AM
I just got some very sad news.  Dick Knudson passed away on September 1st.

Dr. Knudson was a founder of the New England M.G.-T Register, an avid MG enthusiast, and author of dozens of books on MG, including "MG - Record-Breakers from Abingdon".

In 2013, Dick asked me to speak at the Kimber Festival in Bennington, Vermont.  I put together a presentation on MG's history in land speed racing, along with my project, and it included many excerpts from this build diary about the Milwaukee Midget.

A very interesting fellow, after teaching English at Oneonta State University, he retired after 30 years, but then was ordained as an Anglican Priest.  The thought of the Vicar pulling up to the church, with the top down, in an MG TC just brings a broad smile to my face.

Earlier this year, he was inducted into the British Sports Car Hall of Fame with Bob Tullius, Donald Healey, Cecil Kimber, John Sprinzel, Peter Egan and Stirling Moss.

On my wall is a certificate of appreciation I received for my presentation, and Dick signed it with green ink.  It was a tradition that Cecil Kimber started - using green ink.

I'm still amazed by the quality of people I've encountered these last 10 years of doing something as out-and-out goofy as putting an MG on the salt.  Racers, builders, writers, engineers, both on and off these forums, enthusiasts across the country and overseas.  Dr. Knudson was a Bonneville enthusiast as well as an MG guy, smart as a whip, and had a genuinely keen sense of humor, tied to a sense of mission toward MG that verged on evangelism.

Other than permission to use his photographs in my presentation in Bennington, the only thing I asked of Dick was that he be certain the caterer provided "Old Speckled Hen".  He delivered, and tonight, I lift a glass to him.

Thank you, Dr. Knudson.  You were a light that even Lord Lucas couldn't extinguish.  :cheers:

 
Title: Re: Milwaukee Midget
Post by: PorkPie on September 08, 2017, 08:14:11 AM
What a lost.

His book about the record breakers had to be in all book shells about Speed....an excellent book about this chapter of British record breaking.

He will be missed. R.I.P.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 10, 2017, 07:37:19 AM
Oh boy, oh boy, oh boy . . . :lol:

I've got cams, I've got followers, I've got springs, I've got valves, keepers, gaskets, shims . . .

Santa lives in Britain, and Christmas came early!

To Elise Spares and G&S Valves!  :cheers:  :cheers:  :cheers:


And the bits have been magically transported south of the dreaded "cheddar curtain" . . . . . . . .

Hi Ho, Hi Ho, it's off to fitting up I go . . . . . . .

Will spin cams and offer up other parts, etc, as soon as things calm down here, ie, after all prep for the SCCA Runoffs ceases.   Figure around September 25th.   Still have three 4 cylinder heads to finish, 2 or perhaps 3 dyno sessions, ALL in prep for the SCCA racing.

2 weeks of "hard at it" for sure . . . . . . . .    AND THEN, it's on to "orphaneering"    :-D

 :cheers:
Cylinderheadtesterboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 10, 2017, 07:51:50 AM
Note to BMC fans . . . . . . British and otherwise . . . . . . . .

One of the pre "Runoffs" projects is a limited prep BMC 1275.    The flow testing is done, the dyno testing will take place this week.

As soon as the project is completed, I'm going to post some real world numbers for Limited Prep heads Vs full race Vs Stock air flow.

I'm also going to post some comparison graphs of of the dyno output Vs the Grenade Vs F/prod 1275's Vs unrestricted 1275 GT/L engines.

Should be . . . . . . interesting.    And it will get us through the 'K' development lull . . . . . . . .

Additionally . . . . .

Chris has "threatened" to document all his BMC "experience" and "experiments" in a "book" format . . . . . . .

Enthusiastic readers are encouraged to offer "Title Suggestions" . . . . . . . .     :wink:

 :cheers: :dhorse: :cheers:
Soontobeliterarycriticboy
Title: Re: Milwaukee Midget
Post by: grumm441 on September 10, 2017, 06:04:51 PM


On my wall is a certificate of appreciation I received for my presentation, and Dick signed it with green ink.  It was a tradition that Cecil Kimber started - using green ink.


Thank you, Dr. Knudson.  You were a light that even Lord Lucas couldn't extinguish.  :cheers:

 

One tradition that Woody is keeping up
G
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2017, 09:39:59 AM

Chris has "threatened" to document all his BMC "experience" and "experiments" in a "book" format . . . . . . .


The loss of the photobucket account was catastrophic, but I still have the photos on my hard drive, and rather than reconstructing the build diary, I'm thinking that since half of the story is already written, this would likely be a good opportunity to cut and paste, edit, and self publish.

In short, I haven't lost enough money on the Midget, yet . . .

I'll let you know when I'm speaking at Barnes and Noble, and I'll see that the rider includes Three Floyds, Ritz Crackers and Merkt's Sharp Cheddar Cheese Spread.  :wink:
Title: Re: Milwaukee Midget
Post by: hoffman900 on September 11, 2017, 09:52:32 AM

Chris has "threatened" to document all his BMC "experience" and "experiments" in a "book" format . . . . . . .


The loss of the photobucket account was catastrophic, but I still have the photos on my hard drive, and rather than reconstructing the build diary, I'm thinking that since half of the story is already written, this would likely be a good opportunity to cut and paste, edit, and self publish.

In short, I haven't lost enough money on the Midget, yet . . .

I'll let you know when I'm speaking at Barnes and Noble, and I'll see that the rider includes Three Floyds, Ritz Crackers and Merkt's Sharp Cheddar Cheese Spread.  :wink:

Cool. I'd be interested in it, for sure.

Quote
Note to BMC fans . . . . . . British and otherwise . . . . . . . .

One of the pre "Runoffs" projects is a limited prep BMC 1275.    The flow testing is done, the dyno testing will take place this week.

As soon as the project is completed, I'm going to post some real world numbers for Limited Prep heads Vs full race Vs Stock air flow.

I'm also going to post some comparison graphs of of the dyno output Vs the Grenade Vs F/prod 1275's Vs unrestricted 1275 GT/L engines.

Should be . . . . . . interesting.    And it will get us through the 'K' development lull . . . . . . . .

I have a few ideas for the LP stuff, but it would take some $$ to pull off. Camshaft development seems to be the most lacking.

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 12, 2017, 06:16:17 AM

Quote
Note to BMC fans . . . . . . British and otherwise . . . . . . . .

One of the pre "Runoffs" projects is a limited prep BMC 1275.    The flow testing is done, the dyno testing will take place this week.

As soon as the project is completed, I'm going to post some real world numbers for Limited Prep heads Vs full race Vs Stock air flow.

I'm also going to post some comparison graphs of of the dyno output Vs the Grenade Vs F/prod 1275's Vs unrestricted 1275 GT/L engines.

Should be . . . . . . interesting.    And it will get us through the 'K' development lull . . . . . . . .

I have a few ideas for the LP stuff, but it would take some $$ to pull off. Camshaft development seems to be the most lacking.


Re:    BMC 1275 Limited Prep

20+ pulls later, this is what I know for certain . . . . . . . .

A/   Compression Ratio limitation (11 to 1) dramatically affects spark plug choice which affects the total ignition timing required . . . . . .  NO big surprises here though.

2/   The valve lift limitation (.450" measured at the valve) also dramatically reduces power output.   The test engine was relatively "insensitive" to valve lash changes, indicating that there was not enough "cam" for "good output".    Cam was a billet Bachmann item.    I was told several competitors use it.    It's really hard to conclude anything yet, no thorough cam profile data so far.   The cam data presented was basic and minimal.

Bob, there is NO question in my mind that you are correct in thinking that the cam development could lead to further gains.    If I get an opportunity to "spin the cam grind for data", be assured I will.

d/   The requirement to utilize the "stock" 1.25" SU's, "un-modified" is a "gigantic" air restriction.   Significant gains could be made with trick "Blue-printed" carbs.    There is currently a "snipe hunt" underway for factory specifications.    As it stands, there is a nice bhp output curve up to a certain rpm, the the bhp goes essentially "flat".    That usually indicates restricted airflow into the engine.    ANY "trick modification" would need to fall within measurable factory dimensions.    The carbs used were "blue-printed" Bachmann items, which worked well.     I'm just left wondering how much the rules can be "pushed" for this area.    Even more reason to do some flow testing of 1.25" SU's . . . . . . . . .

z/    Cylinder heads that flow "too much" are a waste of time and energy here.    Think about it, the main restrictions are the carbs and manifold.    Too big ports kill velocity and flow and  . . . . .  wait for it . . . . . . transitional bhp.     


I have not downloaded the "data dump" yet from the T&T dyno computer, so I have not done any serious number crunching.    But, from memory, peak TQ was 87#/ft to 90#/ft.

That translates to:   87#/ft = 164.2 psi bmep
                              90#/ft = 169.9 psi bmep      Both sets of the bmep numbers are on the low side, indicating that careful development would raise output.

That's all for now.   More in a few days . . . . . . . .

 :cheers:
 :dhorse: boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2017, 10:51:35 AM
Yet another reason I like LSR.  You'll spend as much time, effort and money developing a dog as you would building a truly usable, purpose built motor, with fewer rules.  Don't get me wrong - I recognize the challenge - the discipline -but if the vintage guys think they're saving money by building AKC certified canines, they're sorely mistaken.

Muts rule.
Title: Re: Milwaukee Midget
Post by: hoffman900 on September 12, 2017, 07:25:27 PM
Quote
Bob, there is NO question in my mind that you are correct in thinking that the cam development could lead to further gains.    If I get an opportunity to "spin the cam grind for data", be assured I will.

And no doubt here you will!

My thoughts with the SCCA LP stuff:

Friction, friction, friction. And you know where most of the friction in an engine comes from ;)

Aftermarket billet cam - I believe cam journal sizes are unregulated, so installing the biggest that could fit (BBC?) and having an appropriate cam that will fit should help with the dynamics some.

Obviously, there is a bunch you can do with the lobe design itself playing with running hot lash vs cold and dwell.

On the valve size, using the lightest valves that you can legally use and a corresponding light valve spring / retainer package will allow lighter valve spring pressures. This should have the effect of reducing flex in the stock rocker arm (as required by rules). I have doubts that under running conditions, the stock rocker is actually transmitting the lobe profile to the valve. Obviously, to do this right, would require some Spintron time.

Lastly, is the exhaust. If we can push through 60bhp through a 1 3/8" od pipe off the head (to match the exhaust port area), I don't really see how most of the LBC racers can justify the sizes they do. Get the header working better and the more duration you can feed into the intake side and still protect the mid range / bottom end of the useable power curve.

Just my two cents.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2017, 11:08:38 PM

On the valve size, using the lightest valves that you can legally use and a corresponding light valve spring / retainer package will allow lighter valve spring pressures. This should have the effect of reducing flex in the stock rocker arm (as required by rules). I have doubts that under running conditions, the stock rocker is actually transmitting the lobe profile to the valve. Obviously, to do this right, would require some Spintron time.


While I'm not completely familiar with the LP rules, the issue of valve spring pressure vs. friction was one Mark tackled the first time he saw the Grenade. 

It wasn't as bad as a "Which eye do you want poked out?'" issue, especially once it was explained to me what was happening

Granted, I doubt a limited prep 1275 is intended to spin 9K.  If you're using stock rockers, you've only got about a 1.3:1 rocker ratio.  We ran 1.5:1 ratio, and even with the additional mechanical advantage of the spring over the valvetrain at full lift, we were still throwing over the lobe, even with Crane "racing" springs.  We wound up using KZ1000 drag bike springs from APE with a pretty stout seat pressure.

It was an issue of control and dependability, and while lighter components would have had value, we opted for indestructability.  With a 1.3:1 ratio, the velocity of actuation isn't as dramatic as with the 1.5, but you still need to control it over the lobe, and I don't know that the power loss due to friction is substantial enough to trade for the stability of a heavier spring on these things.

The stamped steel pieces are fairly light weight, and if the rules allow, a welded bead across the top and bottom where they're pressed together would strengthen them up.

Mark - does LP allow the use of the factory forgings?  I think I've got a set.
Title: Re: Milwaukee Midget
Post by: hoffman900 on September 13, 2017, 06:55:29 AM
Chris,

The issue with the stock rockers is flex, not so much friction. I've seen people weld the top of the rockers, but not sure how that fits in the "material may not be added to any part".
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2017, 08:50:47 AM
Yet another reason I like LSR.  You'll spend as much time, effort and money developing a dog as you would building a truly usable, purpose built motor, with fewer rules.  Don't get me wrong - I recognize the challenge - the discipline -but if the vintage guys think they're saving money by building AKC certified canines, they're sorely mistaken.

Muts rule.

midget,


NOT Vintage.    Limited Production is the bastard step child of the  . . . . . SCCA!    The overall, misguided, idea is to "keep it cheap".    Brilliant!!

Parity (???) is achieved (???) through weight Vs potential power Vs tire size Vs on track performance.    See how easy that is!!   Heavily involved manufacturers LOVE this format!!   OOPS!! No BLMC to lobby on behalf of "their racers" . . . . . . . .  sigh . . . . .  :cry:

Vintage, on the other hand, is "the wild, wild west", with respect to engine modifications, except for the "ones that make sense".    NO displacement checking, until recently, and now by only a few organizations.   And things that would help reliability, (and keep the cost down), like say, drysumps, are not allowed.

AND, BTW, it is not only "amateur" racing organizations that have engine, (and other), rules which make NO sense.    DO NOT get me started on Nascar . . . . . .

 :dhorse: :dhorse: :dhorse:
Ijusttest'emboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2017, 08:57:19 AM
Chris,

The issue with the stock rockers is flex, not so much friction. I've seen people weld the top of the rockers, but not sure how that fits in the "material may not be added to any part".

The owner/racer of said example replies: NO material may be added!!    I wonder how a set of TIG "melted" (no filler rod added) rockers would fare under SCCA Tech Inspection?

SCCA Tech Inspection,  an oxymoron if ever there was one . . . . . . . .

I'm recalling why I stopped working for SCCA racers all those years ago . . . . . . .

 :cheers:
Nolikey"discussion"withthestupidboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2017, 09:17:15 AM
Quote
Bob, there is NO question in my mind that you are correct in thinking that the cam development could lead to further gains.    If I get an opportunity to "spin the cam grind for data", be assured I will.

And no doubt here you will!

My thoughts with the SCCA LP stuff:

Friction, friction, friction. And you know where most of the friction in an engine comes from ;)

Aftermarket billet cam - I believe cam journal sizes are unregulated, so installing the biggest that could fit (BBC?) and having an appropriate cam that will fit should help with the dynamics some.

Obviously, there is a bunch you can do with the lobe design itself playing with running hot lash vs cold and dwell.

On the valve size, using the lightest valves (valves are somewhat regulated by size and material. no titanium) that you can legally use and a corresponding light valve spring / retainer package will allow lighter valve spring pressures.  ( YES, definitely the right direction.  With the carb restriction, they can't turn any rpm anyway . . . .)   This should have the effect of reducing flex in the stock rocker arm (as required by rules). I have doubts that under running conditions, the stock rocker is actually transmitting the lobe profile to the valve. Obviously, to do this right, would require some Spintron time.

Lastly, is the exhaust. If we can push through 60bhp through a 1 3/8" od pipe off the head (to match the exhaust port area), I don't really see how most of the LBC racers can justify the sizes they do. (their headers are "too big" because there is no "packaging space" for them.  So the initial radius is "tight" and pipe diameter goes from N1 to N2 or N3, just to keep from impeding flow.)  Get the header working better and the more duration you can feed into the intake side and still protect the mid range / bottom end of the useable power curve.

Just my two cents.  :cheers:      Maybe, but $20.00 of value there . . . . . . . :wink:

My apologies for inserting my answers into your text.

My thoughts, for the moment, center on accurately determining carb/manifold airflow, and designing the balance of the Build Spec (©) around that, and the other "limitations".   I've been told, (by a couple of Limited Prep engine builders), that to get a "good" cylinder head casting, you need to start with a pallet load of potential candidates.   Certainly the same for the carbs.   Sounds really cheap to me!!    :roll:

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 13, 2017, 09:23:33 AM

On the valve size, using the lightest valves that you can legally use and a corresponding light valve spring / retainer package will allow lighter valve spring pressures. This should have the effect of reducing flex in the stock rocker arm (as required by rules). I have doubts that under running conditions, the stock rocker is actually transmitting the lobe profile to the valve. Obviously, to do this right, would require some Spintron time.


While I'm not completely familiar with the LP rules, the issue of valve spring pressure vs. friction was one Mark tackled the first time he saw the Grenade. 

It wasn't as bad as a "Which eye do you want poked out?'" issue, especially once it was explained to me what was happening

Granted, I doubt a limited prep 1275 is intended to spin 9K.   Only if you are an idiot that confuses noise with power . . . . . . . . or who ignores his tach . . . . . . . :roll: 

 If you're using stock rockers, you've only got about a 1.3:1 rocker ratio.  We ran 1.5:1 ratio, and even with the additional mechanical advantage of the spring over the valvetrain at full lift, we were still throwing over the lobe, even with Crane "racing" springs.  We wound up using KZ1000 drag bike springs from APE with a pretty stout seat pressure.

It was an issue of control and dependability, and while lighter components would have had value, we opted for indestructability.  With a 1.3:1 ratio, the velocity of actuation isn't as dramatic as with the 1.5, but you still need to control it over the lobe, and I don't know that the power loss due to friction is substantial enough to trade for the stability of a heavier spring on these things.

The stamped steel pieces are fairly light weight, and if the rules allow, a welded bead across the top and bottom where they're pressed together would strengthen them up.

Mark - does LP allow the use of the factory forgings?  Excellent question, to which I do not know the answer.      I think I've got a set.

Apologies for inserting my answers into your text.   :-D

 :cheers:
Lazytypistboy
Title: Re: Milwaukee Midget
Post by: hoffman900 on September 13, 2017, 07:50:03 PM
Quote
Bob, there is NO question in my mind that you are correct in thinking that the cam development could lead to further gains.    If I get an opportunity to "spin the cam grind for data", be assured I will.

And no doubt here you will!

My thoughts with the SCCA LP stuff:

Friction, friction, friction. And you know where most of the friction in an engine comes from ;)

Aftermarket billet cam - I believe cam journal sizes are unregulated, so installing the biggest that could fit (BBC?) and having an appropriate cam that will fit should help with the dynamics some.

Obviously, there is a bunch you can do with the lobe design itself playing with running hot lash vs cold and dwell.

On the valve size, using the lightest valves (valves are somewhat regulated by size and material. no titanium) that you can legally use and a corresponding light valve spring / retainer package will allow lighter valve spring pressures.  ( YES, definitely the right direction.  With the carb restriction, they can't turn any rpm anyway . . . .)   This should have the effect of reducing flex in the stock rocker arm (as required by rules). I have doubts that under running conditions, the stock rocker is actually transmitting the lobe profile to the valve. Obviously, to do this right, would require some Spintron time.

Lastly, is the exhaust. If we can push through 60bhp through a 1 3/8" od pipe off the head (to match the exhaust port area), I don't really see how most of the LBC racers can justify the sizes they do. (their headers are "too big" because there is no "packaging space" for them.  So the initial radius is "tight" and pipe diameter goes from N1 to N2 or N3, just to keep from impeding flow.)  Get the header working better and the more duration you can feed into the intake side and still protect the mid range / bottom end of the useable power curve.

Just my two cents.  :cheers:      Maybe, but $20.00 of value there . . . . . . . :wink:

My apologies for inserting my answers into your text.

My thoughts, for the moment, center on accurately determining carb/manifold airflow, and designing the balance of the Build Spec (©) around that, and the other "limitations".   I've been told, (by a couple of Limited Prep engine builders), that to get a "good" cylinder head casting, you need to start with a pallet load of potential candidates.   Certainly the same for the carbs.   Sounds really cheap to me!!    :roll:

 :cheers:
Fordboy

Good stuff, Mark. I was thinking some hollow stem valves. ;)

And to answer Chris, the forged rockers, I believe, are 100% legal.

And a quick comment on vintage... it's kept more engine shops in business and profitable than just about anything else I can think of. I think the last five years or so have been peak gravy train for those guys. Not sure where it goes from here, but most engine guys I know in that world are as old as their clients, soo...
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2017, 10:58:27 AM
And now, we're on the "Shotgun" page . . . . . . .

 :cheers:
FORDboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2017, 11:08:27 AM
Henry's Hemi, have we really gotten this far?

Okay - Kate and I have talked about retirement places - it's still a few years off, but always planning ahead, you know?

I know Mark and I have discussed it, as well. 

"Too hurricaney, too buggee, too droughty, to bubba-ee".  Upper Midwest snobbery, I openly confess.

And while Kate has put her foot down about Wendover (too gambley), we had considered other parts of Utah.

But this town just got kicked out of the running. 

"Too Tea-toddley" . . .

https://www.sbnation.com/college-football/2017/9/15/16307260/byu-wisconsin-football-bars-drinking-provo-nope

Go, Bucky!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2017, 11:19:58 AM
K-SERIES UPDATE.

Yeah, contrary to popular belief, we're ACTUALLY BUILDING A RACE CAR HERE!

We've got ALL OF THE NECESSARY COMPONENTS FOR THE HEAD ACQUIRED.  They're sitting in an undisclosed location, south of the Cheddar Curtain.

After about a year, Steve has got his workload under control, the Darton Sleeves have been designed and ordered, a fixture has been produced to work on the block, I've received an invoice, a down payment has been made, and with any luck, I should have the K-block back in my grubby little hands by the end of the month!

GREAT BIG SMILEY FACE! :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 16, 2017, 03:20:08 PM
And now, we're on the "Shotgun" page . . . . . . .

 :cheers:
FORDboy

AND, here it is . . . . . . .

(https://i.pinimg.com/originals/ab/99/5d/ab995de8a69f5ba5ede1d48bd2f80792.jpg)

FORD Shotgun Boss 429, prepped by Holman and Moody no less!!

Fit THAT in your MG . . . . . .   (there's a little "front end weight bias" there)

 :cheers: :cheers: :cheers:
BOSSboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2017, 07:37:31 PM
The pity of that engine is that Ford only put it in the Mustang and, I guess, a handful of Cougars.

It would have been the perfect choice for the Mercury Marauder, the T-Bird, or the Ford XL, any of which would have made for a really hot, upscale, luxury-performance coupe.  Not a big market, for sure, but Buick was putting dual quad GS engines in Rivieras, Chrysler dropped the "TNT" 440 in the Chrysler 300/Hurst in 1969, or you could order a Caprice with a 427 and a four speed. 

Title: Re: Milwaukee Midget
Post by: nickleone on September 18, 2017, 05:40:52 PM
Henry's Hemi, have we really gotten this far?

Okay - Kate and I have talked about retirement places - it's still a few years off, but always planning ahead, you know?

I know Mark and I have discussed it, as well. 

"Too hurricaney, too buggee, too droughty, to bubba-ee".  Upper Midwest snobbery, I openly confess.

And while Kate has put her foot down about Wendover (too gambley), we had considered other parts of Utah.

But this town just got kicked out of the running. 

"Too Tea-toddley" . . .

https://www.sbnation.com/college-football/2017/9/15/16307260/byu-wisconsin-football-bars-drinking-provo-nope

Go, Bucky!
Denver Colorado area or a little east.
We get snow but God takes it away quickly.
Lots of brew pubs.
700+ miles to Wendover about 10 hrs using I80.

Nick
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2017, 06:08:21 PM
Henry's Hemi, have we really gotten this far?

Okay - Kate and I have talked about retirement places - it's still a few years off, but always planning ahead, you know?

I know Mark and I have discussed it, as well. 

"Too hurricaney, too buggee, too droughty, to bubba-ee".  Upper Midwest snobbery, I openly confess.

And while Kate has put her foot down about Wendover (too gambley), we had considered other parts of Utah.

But this town just got kicked out of the running. 

"Too Tea-toddley" . . .

https://www.sbnation.com/college-football/2017/9/15/16307260/byu-wisconsin-football-bars-drinking-provo-nope

Go, Bucky!
Denver Colorado area or a little east.
We get snow but God takes it away quickly.
Lots of brew pubs.
700+ miles to Wendover about 10 hrs using I80.

Nick

Boulder and Denver have a great appeal to both Kate and I.  The problem is, it has a great appeal to a lot of people who are wealthier than us, which drives up the price of housing. 

Too expensiveee . . .  :oops:
Title: Re: Milwaukee Midget
Post by: manta22 on September 18, 2017, 07:01:25 PM
Chris;

Take a look at Prescott, AZ. It is a moderate climate, small/medium sized town in a wooded area because of its altitude. North of Phoenix, South of Flagstaff.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2017, 09:37:41 PM
Chris;

Take a look at Prescott, AZ. It is a moderate climate, small/medium sized town in a wooded area because of its altitude. North of Phoenix, South of Flagstaff.

Regards, Neil  Tucson, AZ

Less than 2 hours to Phoenix, and all of the Cactus League baseball I can stand . . . beats the helloutta March in Wisconsin  :roll:

They got water up there?  I can always make my own beer . . .  :wink:

We're still in the talking stages - I'm about 5 years off at the minimum.

Part of our method in sussing it out is this - we've been keeping track of some of the musical acts we tend to like to hear, and tracking where they play.  Boulder DOES keep popping up, but so does Phoenix.  Kate and I hit Chicago two or three times a year, so the drive is comparable.

I like the idea of getting away from it all - but still having access to all of it.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 19, 2017, 06:43:15 AM
Chris, consider the UP.  Quiet, easy to get to big cities, nice and lonely (abut 1/3 of Michigan's land area, about 3% of the population), and best of all - for what you'll pay for a house on lots of land (acres and acres) you'd get a really nice chicken coop in more traditional retirement areas.  Save your money for snow shovels!!
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 19, 2017, 07:53:24 AM
Buy Gus's house.  :wink: :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2017, 09:18:02 AM
Chris, consider the UP.  Quiet, easy to get to big cities, nice and lonely (abut 1/3 of Michigan's land area, about 3% of the population), and best of all - for what you'll pay for a house on lots of land (acres and acres) you'd get a really nice chicken coop in more traditional retirement areas.  Save your money for snow shovels!!
I'm surprised only 3% of Michigan residents live there - what, with only a 9 month ice fishing season.
Buy Gus's house.  :wink: :cheers:
Wayno
Might consider that - Is there a hazmat service in Salina?   

JUST KIDDING

I keep talking, and I expect the invitations will stop . . .  :wink:
Title: Re: Milwaukee Midget
Post by: floydjer on September 19, 2017, 09:38:03 AM
Chris...Grand Rapids...Beer City and weather that you are accustomed to...PLUS..You and I could sit in the garage all day long and get nothing done!!!
Title: Re: Milwaukee Midget
Post by: jacksoni on September 19, 2017, 11:44:09 AM
Chris...Grand Rapids...Beer City and weather that you are accustomed to...PLUS..You and I could sit in the garage all day long and get nothing done!!!
:cheers: I hesitate only a little to add; "isn't that what he is doing now? What would be the advantage to move??"  :dhorse: :dhorse: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: nickleone on September 19, 2017, 01:45:19 PM


Go, Bucky!
[/quote]
Denver Colorado area or a little east.
We get snow but God takes it away quickly.
Lots of brew pubs.
700+ miles to Wendover about 10 hrs using I80.

Nick
[/quote]

Boulder and Denver have a great appeal to both Kate and I.  The problem is, it has a great appeal to a lot of people who are wealthier than us, which drives up the price of housing. 

Too expensiveee . . .  :oops:
[/quote]


Look!
https://denver.craigslist.org/reo/d/3br-2ba-with-shop-possible/6262304352.html

Nick
Title: Re: Milwaukee Midget
Post by: Freud on September 19, 2017, 06:50:00 PM
Midget, the Salt is deteriorating.

Stay away from there.

You are aging and a mild climate is to your benefit.

Let Kate and I decide your future.

What ever You decide Kate and I have the votes

over You.  I'd do another Bonneville NW Reunion

just to be able to favor Kate in the 50/50 drawing.

Hoping.........

That's all an Old Man has ahead in his life.

FREUD

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2017, 10:14:48 PM

Hoping.........

That's all an Old Man has ahead in his life.

FREUD


Oh, hogwash.

Old men have a responsibility to inspire.

Although I DO think you're lying about your age, I know you'll never shirk that responsibility.

 :wink:





Title: Re: Milwaukee Midget
Post by: manta22 on September 19, 2017, 10:50:52 PM

Boulder, CO would have been a great choice-- 60 years ago!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2017, 11:12:39 PM
Chris...Grand Rapids...Beer City and weather that you are accustomed to...PLUS..You and I could sit in the garage all day long and get nothing done!!!
:cheers: I hesitate only a little to add; "isn't that what he is doing now? What would be the advantage to move??"  :dhorse: :dhorse: :cheers: :cheers:

I must have missed this one earlier.  Probably digging through the beer cans in the garage, looking for my snow blower.

Maybe it's in the basement . . . :roll:


Boulder, CO would have been a great choice-- 60 years ago!

Regards, Neil  Tucson, AZ

Kate already drives a Subaru, which seems to be a prerequisite to becoming a Boulder citizen, but I agree, Neil - that train done left the station.

I really, REALLY do love Milwaukee - I just wish we could move it to New Mexico . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on September 20, 2017, 08:04:08 AM
Portland is nice. Climate milder, lots to do in area. Until the Juan De Fuca plate  decides to do its thing and the mega tsunami wipes out the whole coast... But then you are on the good side (upwind) of the Yellowstone hotspot super volcano that is past due which will mostly wipe out the entire US> But why worry, there is always  :cheers: :cheers: :cheers:  until then :evil: :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 20, 2017, 09:17:34 AM
At the end of the day, you gotta live somewhere! 

We're in no hurry.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 23, 2017, 01:17:32 PM
Chris,
I agree with Neil, Prescott, AZ is a great place. I would move there myself except the wife has to much relation living around here (Santa Rosa, CA area) and once she let be put the extension on my shop the anchor was dropped! The Northern Cal area is way to expensive to move into, luckily I did it 26 years ago when it was not so trendy, but I do live within 10 miles of probably 30 world class wineries and Sonoma county has over 30 breweries! The Demos, who rule California, are quickly working on making us "Detroit West" but I will keep my head down, beer cold and see what happens.

Rex
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 23, 2017, 04:01:34 PM
Rex:

You are correct. I lived in Napa for almost a year when I ran a big dealer group out there. As I looked around, even coming from South Florida where real estate prices are stupid high. I could not begin to duplicate what I have here for double the money. On top of that I had a store in Serramonte, Ca and oh that drive from Napa to Serramonte. You never knew could be an hour or three and a half hours! Napa was a great area. On Sundays I would just drive just to see the countryside. Beautiful place. But in the end it just was not practical to relocate my family out there.

BR

Title: Re: Milwaukee Midget
Post by: salt27 on September 23, 2017, 10:27:56 PM
Chris, our local pub has Old Speckled Hen on tap, out door seating with hops growing from trellises.

Should I save you a spot?    :cheers:

  Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 24, 2017, 03:09:57 AM
No - send me your local newspaper's real estate want ads!   :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 24, 2017, 10:31:14 AM
OK... maybe Kansas
k3rrv-6261389235@hous.craigslist.org
2,600 sq foot house and over 17,000 sq feet of garage space $150K

fairly close to Midwest Bonneville Dyno....  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 26, 2017, 07:38:46 AM
OK... maybe Kansas
k3rrv-6261389235@hous.craigslist.org
2,600 sq foot house and over 17,000 sq feet of garage space $150K

fairly close to Midwest Bonneville Dyno....  :cheers:

The link would not activate for me.

Prompting me to wonder:   Is Toto supplied?   Or do you have to provide your own? ?     And how about the man behind the curtain? ? ? ? ?   Just askin' . . . . . . . . . :-D

 :cheers:
Ihavethesethoughtsboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 26, 2017, 10:14:27 AM
OK, my bad... I copied the email reply address not the ad address.... teach me to not pay attention and check my links.
https://wichita.craigslist.org/reo/d/hot-rod-shop-large-home/6261389235.html

I'm checking the curtain.... nope no cheddar or little dogs, just some old guy that should be ignored...
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2017, 11:47:02 AM
That's a steal, Steele!
Title: Re: Milwaukee Midget
Post by: floydjer on September 26, 2017, 01:28:49 PM
I have a realtor buddy that would call that " Cosmetically Challenged"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2017, 01:46:46 PM
I have a realtor buddy that would call that " Cosmetically Challenged"

Bauhaus, buddy . . . Form follows function.

A bigass garage, a Butler building, a small ranch, two hours out of Tulsa for the Annual Bob Wills Birthday celebration every March at Cain's Ballroom.

Boy, Howdy!
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 27, 2017, 03:20:26 AM
I have a realtor buddy that would call that " Cosmetically Challenged"

Bauhaus, buddy . . . Form follows function.

A bigass garage, a Butler building, a small ranch, two hours out of Tulsa for the Annual Bob Wills Birthday celebration every March at Cain's Ballroom.

Boy, Howdy!

It's a non-starter for me if I gotta wear cowboy boots and a cowboy hat.

Can't give up my New Balance Cross Trainers . . . . . .

And I don't wear hats, well, except fur lined ones, in WINTER!!

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 27, 2017, 10:11:53 AM
Mark, never owned or worn a cowboy hat in my life.... not a hat person either... that was an issue during my 9 years in the USAF.... they are a hat wearing organization  :|

Have owned boots other than those issued by the previously mentioned organization... but no cockroach killers...

If you don't require big city living, affordable places are available in the less populated states.  Kansas does not tax your social security income.... unlike the feds
Title: Re: Milwaukee Midget
Post by: manta22 on September 27, 2017, 12:30:36 PM
Tulsa? Weaing a cowboy hat & boots? Hey, Tulsa is back East!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2017, 05:30:47 PM
Tulsa? Weaing a cowboy hat & boots? Hey, Tulsa is back East!

Regards, Neil  Tucson, AZ

https://www.youtube.com/watch?v=i1YtImqPW8c
Title: Re: Milwaukee Midget
Post by: hoffman900 on September 27, 2017, 05:49:02 PM

Quote
Note to BMC fans . . . . . . British and otherwise . . . . . . . .

One of the pre "Runoffs" projects is a limited prep BMC 1275.    The flow testing is done, the dyno testing will take place this week.

As soon as the project is completed, I'm going to post some real world numbers for Limited Prep heads Vs full race Vs Stock air flow.

I'm also going to post some comparison graphs of of the dyno output Vs the Grenade Vs F/prod 1275's Vs unrestricted 1275 GT/L engines.

Should be . . . . . . interesting.    And it will get us through the 'K' development lull . . . . . . . .

I have a few ideas for the LP stuff, but it would take some $$ to pull off. Camshaft development seems to be the most lacking.


Re:    BMC 1275 Limited Prep

20+ pulls later, this is what I know for certain . . . . . . . .

A/   Compression Ratio limitation (11 to 1) dramatically affects spark plug choice which affects the total ignition timing required . . . . . .  NO big surprises here though.

2/   The valve lift limitation (.450" measured at the valve) also dramatically reduces power output.   The test engine was relatively "insensitive" to valve lash changes, indicating that there was not enough "cam" for "good output".    Cam was a billet Bachmann item.    I was told several competitors use it.    It's really hard to conclude anything yet, no thorough cam profile data so far.   The cam data presented was basic and minimal.

Bob, there is NO question in my mind that you are correct in thinking that the cam development could lead to further gains.    If I get an opportunity to "spin the cam grind for data", be assured I will.

d/   The requirement to utilize the "stock" 1.25" SU's, "un-modified" is a "gigantic" air restriction.   Significant gains could be made with trick "Blue-printed" carbs.    There is currently a "snipe hunt" underway for factory specifications.    As it stands, there is a nice bhp output curve up to a certain rpm, the the bhp goes essentially "flat".    That usually indicates restricted airflow into the engine.    ANY "trick modification" would need to fall within measurable factory dimensions.    The carbs used were "blue-printed" Bachmann items, which worked well.     I'm just left wondering how much the rules can be "pushed" for this area.    Even more reason to do some flow testing of 1.25" SU's . . . . . . . . .

z/    Cylinder heads that flow "too much" are a waste of time and energy here.    Think about it, the main restrictions are the carbs and manifold.    Too big ports kill velocity and flow and  . . . . .  wait for it . . . . . . transitional bhp.     


I have not downloaded the "data dump" yet from the T&T dyno computer, so I have not done any serious number crunching.    But, from memory, peak TQ was 87#/ft to 90#/ft.

That translates to:   87#/ft = 164.2 psi bmep
                              90#/ft = 169.9 psi bmep      Both sets of the bmep numbers are on the low side, indicating that careful development would raise output.

That's all for now.   More in a few days . . . . . . . .

 :cheers:
 :dhorse: boy

SCCA news.... LP1275 qualified in 2nd and 3rd in HP. There is an all black 1275cc MG sitting on pole in FP.  8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2017, 11:23:23 PM
SCCA news.... LP1275 qualified in 2nd and 3rd in HP. There is an all black 1275cc MG sitting on pole in FP.  8-)
Think about that a minute -

A 60 year old chassis design with a 65 year old engine design, giving Honda Fits fits.

Hail, Britannia . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 28, 2017, 12:41:55 AM
Seems to me a Bob Wills fan would want to relocate to Texas. Especially those who are 5' 16" or so tall...
Title: Re: Milwaukee Midget
Post by: hoffman900 on September 28, 2017, 04:13:46 AM
SCCA news.... LP1275 qualified in 2nd and 3rd in HP. There is an all black 1275cc MG sitting on pole in FP.  8-)
Think about that a minute -

A 60 year old chassis design with a 65 year old engine design, giving Honda Fits fits.

Hail, Britannia . . .

 :cheers:

Well, to be fair, the chassis for all these MGs is 'full prep'. So other than the stock upright and stock live rear axle, anything goes as long as it's not a pushrod type suspension. These are modern clean sheet racing suspensions. The Hondas and the other "late models" (that are as old as me) have to use the stock chassis with just a change of shocks, springs, and sway bars.

Also, these MGs weigh hundreds (in some cases 500-700lbs) lighter, per rules, than the cars they are competing against. Weight helps make up for A LOT ;)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 28, 2017, 12:30:13 PM
Seems to me a Bob Wills fan would want to relocate to Texas. Especially those who are 5' 16" or so tall...

Wills really made his name and career in Tulsa and Los Angeles.

I think everybody should go to Texas once in their life, and judge for themselves.

I made it back . . .
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on September 28, 2017, 07:44:08 PM
To find Texas from where I live you go east till you smell it and then south till you step in it.

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 29, 2017, 06:52:12 AM
Seems to me a Bob Wills fan would want to relocate to Texas. Especially those who are 5' 16" or so tall...

Wills really made his name and career in Tulsa and Los Angeles.

I think everybody should go to Texas once in their life, and judge for themselves.

I made it back . . .

I've been to Texas a few times.   The steaks are always good.   The building code non-existent.   The snakes/scorpions/spiders are plentiful.   Much is oversize, (think Texas Stadium . . .) including the egos . . . . . 

JMO, but I think drive through bars are a poor idea . . . . . .  OR, the personal right, to be naturally selected, out of the gene pool . . . . . . .

I survived all my Texas experiences, some pleasant, some not.


I also am unsure about where we are going to "land" in "retirement".   Probably going to stay close to where the majority of our kids live.   So NE IL for now, just south of the "cheddar curtain" . . . . . .

 :cheers:
Ambivalentboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 01, 2017, 11:02:45 PM
Block's done(http://_DSC1950.gif)
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 02, 2017, 12:19:26 AM
Block's done(http://_DSC1950.gif)

Was that a picture that didn't come through?

Pete
Title: Re: Milwaukee Midget
Post by: jacksoni on October 02, 2017, 07:53:49 AM
TA DAH!!!!! :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 02, 2017, 11:03:41 AM

Was that a picture that didn't come through?

Pete

Yeah - I've still got to figure out a posting scheme that won't set me back the cost of the bare block and doesn't tax Slim's forum.

But wow, this thing looks absolutely gorgeous in the pictures.

Should ship back this week.

Mark's agreed to do the align hone, after which we'll have concise deck height measurements, and we can order pistons and rods.

You have no idea how glad I am to have this sucker back on track.
Title: Re: Milwaukee Midget
Post by: Hoody on October 02, 2017, 11:38:59 AM
Now photobuckets charging Imgur seems possibly the best option for uploading images?  https://imgur.com (https://imgur.com)
Title: Re: Milwaukee Midget
Post by: jacksoni on October 02, 2017, 12:28:19 PM
Attaching photos less than 500k is easy and Slim will be glad to accept a small $ donation to support the site if you are feeling guilty. Don't need some hosting site. JMHO
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 02, 2017, 02:35:15 PM
Gentlemen, I can't figure this one out - except for the obvious conclusion.

It seems that the $25/year I've been paying to Photobucket was good enough.  I haven't had any interruption in service (as far as I know).  I still use it, post there, etc.  I get ads from them now for other products and services they offer, but no lockdown.

Go figure.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 02, 2017, 08:24:11 PM
Okay - let's try this . . . it shipped today - might even have it in my hot little hands by Friday!
Title: Re: Milwaukee Midget
Post by: jacksoni on October 02, 2017, 09:47:58 PM
Okay - let's try this . . . it shipped today - might even have it in my hot little hands by Friday!

See how easy that was! and boy does that  look sweet!!!!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 02, 2017, 10:42:48 PM
Well, for comparison, these are the old liners.

While there are guys taking these out to 2 liters and pushing 300 hp with the stock liners, I think we've just turned this into a genuine, bonafide racing block.  
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 02, 2017, 10:56:12 PM
It sure looks like you'll have a much more stable platform to work from. Nice work Chris. Good luck with the build. Actually I know luck has little to do with it. You and Mark make an excellent team.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 03, 2017, 12:12:04 AM
Well, for comparison, these are the old liners.

While there are guys taking these out to 2 liters and pushing 300 hp with the stock liners, I think we've just turned this into a genuine, bonafide racing block.  

Well, you know it the same old story:   How do you make a decent racing engine out of a good design that was compromised by the need for cheaper production costs? ?

MANY manufacturers have done the same thing, Renault comes to mind, but there are others, such as the stock Chevy alloy LS blocks.    It is amusing to note that Darton manufactures a sleeve for the LS that improves the racing "reliability" over the stock component.    Go figure . . . . .

The thing to remember is that the "precision" needed to reliably produce 55/65 bhp per liter @ 6,000 max rpm is dramatically lower than what is required to produce say 125/130 bhp per liter with a safe rpm limit of oh say, 10,000 rpm.    (I'm allowing for 5' 17" sized feet stamping on, or getting caught up in, the pedals.    :roll:)

I think that a HUGE improvement has been made to the "casework".    Now for some more "trick" machine work; some precision measurements and the ordering of the remainder of the short block parts.

What is the next step?    An offer up to the chassis?  Or?

Are the main bearings already in Beerhaven?    I confess I forget . . . . . .    Been sort of cylinder head centric lately.

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 03, 2017, 12:16:28 AM
midget,

Just a thought.   Maybe post the rest of the pics from the block re-machine? ?

Or not . . . .

Back to my Oktoberfest!

 :cheers: :cheers:
Marzenboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 03, 2017, 12:24:42 AM
It sure looks like you'll have a much more stable platform to work from. Nice work Chris. Good luck with the build. Actually I know luck has little to do with it. You and Mark make an excellent team.  :cheers: :cheers: :cheers:

Pete

Thanks Pete!    Very kind of you.

You are right you know.   It is just a tough grind to accomplish things "properly" and do a "professional" job of it.

Most guys probably know what to do.   They just are not willing to go the distance, or they want to "shortcut" the process.   It is foolishness . . . . . .

 :cheers:
Detailfocussedboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on October 03, 2017, 08:54:02 AM
Sneakyboy:  In comparing the photos in replies 6471 and 6473 it appears that the headbolt bosses of the original configuration are isolated from the surrounding materials whereas in the “new” configuration everything, including the outer perifery, appears to be coplanar.  What’s going on there?  Are we losing preload to the water jacket and other areas?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 03, 2017, 11:26:20 AM
Sneakyboy:  In comparing the photos in replies 6471 and 6473 it appears that the headbolt bosses of the original configuration are isolated from the surrounding materials whereas in the “new” configuration everything, including the outer perifery, appears to be coplanar.  What’s going on there?  Are we losing preload to the water jacket and other areas?

IO, you always bring up the best questions.  I think I understand what you're asking.  I'll play student, you play adjunct professor, and if my explanation misses the mark, dumb it down a bit, and I'll resubmit.  :-D

I'm not too worried about the bosses, in that they taper back toward the inside wall of the water jacket about an inch down into the block at about a 45 degree angle.  The bulk of pre-load should remain largely centered around the inside of the block and the sleeves.   

We DO end up with pre-load being spread out over a larger area of the head and block with respect to the cylinder liners - both at the top and at the bottom of the liners.  I haven't resized the pictures yet, but the step of the liner where it fits into the block at the bottom of the water jacket is probably twice as wide as the stock step, and the machining is much more precise than stock.  Additional pre-load will be available with the ARP studs we've discussed previously.   

Steve Demirjian thought it best to simply cut it flush across the top.  We're talking about a ~2" height of the sleeve from the bottom of the water jacket to the top of the block.  It's my understanding that most wet liners are taller than that, and, comparing it to a Honda block, Steve said this -

"The Honda blocks have a sleeve seating depth of 4.5" which is why those are step decked.  This thing will most likely pi$$ coolant out the sides if step decked with a copper head gasket.  You don't want that happening at speed."


Hell, I don't want that happening at all!
 
Yeah, I've still got concerns about expansion with this thing, but I think thoughtful, careful preparation during assembly should address that.  In the grand scheme of things, I think we're simply spreading the preload out over a larger effective area.  I'm confident we've gained a greater degree of longitudinal and lateral block stability, which is where these engines tend to go south.  Lateral stability should be further sistered by the O-rings. 

Submitted for grading. :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 05, 2017, 06:00:34 AM
Sneakyboy:  In comparing the photos in replies 6471 and 6473 it appears that the headbolt bosses of the original configuration are isolated from the surrounding materials whereas in the “new” configuration everything, including the outer perifery, appears to be coplanar.

What’s going on there?

Are we losing preload to the water jacket and other areas?

In a word, YES.    That is the situation as it stands at this moment.

Although the block has been comprehensively "re-machined" in certain areas, certain other areas were left "untouched" because of the inability of the facility to deal with sizes much smaller than what is "normal" in USA racing.

So the net result of all this is that once the block returns to Beerhaven, some inspection is going to be necessary to evaluate just where the situation is at.   The block and sleeves assembly is now in what I would consider to be in "semi-finished" form.    I expect that with the modifications performed, and the upgraded lower "ladder" combined with the ARP stud kit, that the crank axis will be "distorted" enough to require align honing.   This was an operation that the block facility could not perform.    Some of the machine work (such as the final surfacing) may have been performed "out of order", due to this inability to service small sizes.   But, this is the nature of racing an "oddball", 2 steps forward, 1 step back, if you will.

One of the "evaluations" is going to be considering the differential in expansion between the alloy block and the iron sleeves.   Based on my prior experience, at this point I am "uncomfortable" with the idea of reduced "pre-load".    I need to calculate how much growth "differential" there might be.    If this number is small enough, say .001" or .002" max, I could be convinced into thinking that the increased fastener pre-load will overcome the differential in thermal expansion.    That, in a nutshell, is the position of the block machinist.    I'm waiting to do the numbers before I commit, one way or another.   Of course if the numbers are "unfavorable" resurfacing the head gasket interface to add "pre-load" always remains an option.

And something else to consider is that if there are any problems with water jacket leakage while dyno testing, the head gasket interface may need to be re-evaluated.    What this might require, I can't say at this point, other than to speculate that the engine may require the use of some sort of MLS type head gasket to resolve any problems.    In any event, I'm confident that any problems can be resolved in an orderly and timely fashion.

Like so many other racing engines based on production parts, this one is also going to be: A triumph of development over design.


So to add a personal insight that probably isn't necessary, I'm far more comfortable making decisions based on reviewing numbers that I, or others, calculate.  Even if it "elongates" the development timeline.

As opposed to say, the "speedier" methods of guessing, throwing darts or rolling dice.   I'm perfectly happy to let others use those decision making methodologies . . . . . .  and reap the benefits thereof.

 :cheers:
Slideruleboy
Title: Re: Milwaukee Midget
Post by: forker on October 05, 2017, 02:28:53 PM
You're still planning to make sure that where the ring pack runs is away from where the headbolt loads enter, aren't you?

I have two of the K 1.8 Kamax bolts in my desk as thought-provokers;  they saved no end of grief by allowing the nice round bore to remain a nice round bore after the bolts were torqued. The trick works universally.

F
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 05, 2017, 06:27:37 PM
You're still planning to make sure that where the ring pack runs is away from where the headbolt loads enter, aren't you?

I have two of the K 1.8 Kamax bolts in my desk as thought-provokers;  they saved no end of grief by allowing the nice round bore to remain a nice round bore after the bolts were torqued. The trick works universally.

F

That is a resounding yes.

I fact, the whole point of all this "minnow flogging" is to increase the "clamp load" in a fashion designed to increase reliability and create enhanced cylinder sealing at the same time.   And produce the target bhp.

All the readers of Chris' Build Diary get to grade us on how we do, and get to add their comments to this insanity.

Speaking for myself, I prefer suggestions for "darker" barley based beverages fit for human consumption.   Und zince ve now celebrate Oktoberfest, times-a-wastin'!!!  I think I'll have one right now . . . . . .

 :cheers: :cheers: :cheers:
Darkbarleybeverageboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2017, 12:29:37 AM
Block arrived Friday, finally had a chance to scope it out.  A bit of swarf, but nothing that a garden hose and compressed air wasn't able to handle.  Oiled up the cylinder liners.

   The block and sleeves assembly is now in what I would consider to be in "semi-finished" form.   

 :cheers:
Slideruleboy

I concur, and there will likely be some machining of the block above and beyond operational functionality.

To wit, there is an arm cast into the girdle which, in the 2004 MG 25 the engine came out of, was used as an engine mount in a transverse arrangements.  It occupies the area in which we need to put the starter in order to utilize the ribcage transmission.   

Eying it up with the Denso starter, it APPEARS as though we'll be able to make it work, once the actual adapter plate is cut.  The plate we're using for the offer-up is Lexan, which is considerably more transparent than A-36 or T351. 

But the arm will require an amputation, and depending on any layover of the block, we may also need to trim back the outer edge of the flange where the girdle and block join together.  Normally, that might be a worry, but the girdle is only positioned by the bolts around the perimeter - the bulk of the clamp load is carried by the aforementioned long bolts (now studs).

Before we do any more machining on the internals of the block, I want to make sure we have everything fitting together on the outside.  Any further distortions of the block, or modifications which may result in distortions, need to occur before we align hone.

That way, the crank will turn . . . :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2017, 01:49:34 AM
Now that the block is back, I'm making some progress.

One of the issues that concerned me was the potential need to set back the engine.  I MIGHT NOT have to, which is good news.  Everything from the transmission back worked flawlessly, and if I don't have to tear that out and fab up a new transmission hump, that's all to the good.

Trimmed back the offer-up adapter, dropped the engine and transmission into place, and provided we come up with a crank trigger and front pulley arrangement that isn't too wide, I'll only need to fab up a lower crossmember to get the engine to drop into place.  The original is a steel stamping, the upper, a modified square tube arrangement, built by Dave at Streets Chassis in Menomonee Falls.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2017, 01:56:47 AM
pics - still need to remove the aforementioned arm where the starter wants to live.

The crank center is supposed to be on the same horizontal plane as the steering rack.  Right now, it's sitting about 4" high with the bottom of the oil pan resting on the crossmember that needs a haircut..
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2017, 12:10:53 PM
Okay, let's see if this will fit.  

Mark, I dropped you some photos in your e-mail.  Some time this week, can you measure the height from the face of the head to the tippy top of the cam wheels?

I'm putting the hood on this afternoon, and should have more measurements tonight.

The 7.75 measurement is from the top of the crossmember to the centerline of the crank - bad drawing on my part.

Ideally, we want the crank centerline at ~4 3/8".
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 15, 2017, 02:41:25 PM
Okay, here we go -
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2017, 07:31:11 AM
Chris,

Under the heading "End of an Era", I am compelled to report that the Cooper 'S' 970cc BMC XSP block, which brought me to your attention, and started our "adventure", has been sold.   It sold of course, on Ebay.    What is interesting is that in spite of heavy interest from the UK and Europe, it was purchased by a gentleman from Japan.    He also purchased the XSP dry sump oil pan you inquired about long ago.

Cie la vie . . . . . . . .

Will look at photos and provide dimensions this week, after the crate leaves for Japan . . . . . . . . .

 :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 19, 2017, 08:57:09 AM
Okay, here we go -

midgerooski,

OK, put cams & cam drive sprockets into a bare head to grab an overall height dimension.   Measured from the face of the head, I've got ~7-1/8th inches, without a cam drive belt.   I'm thinking that a pretty safe minimum dimension is 7-1/4 inches.   This does not allow for any "belt whip" at high rpms, but another 1/4 inch should take care of that.

Sorry, no pics.   Google drive is being "fussy".    I'll send you pics in an email.

Who knows of a good alternative to PhotoBucket? ? ? ?

 :cheers:
Jonesingforagoodfreephotohostingsiteboy
Title: Re: Milwaukee Midget
Post by: Hoody on October 19, 2017, 09:24:56 AM


Who knows of a good alternative to PhotoBucket? ? ? ?

-->  https://imgur.com/ (https://imgur.com/)
Title: Re: Milwaukee Midget
Post by: hoffman900 on October 23, 2017, 06:18:07 PM
I went back to using Flickr.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 19, 2017, 09:14:30 PM
Okay - FINALLY a weekend where I didn't have a family, work, or honey-do commitment.

After measuring everything last month, I tentatively mounted the block and transmission into place.  The bonnet didn't quite fit, although it did close.   When I reached up under the car and tried to turn the cam wheels, the intake sprocket was rubbing against the inside of the hood - too close for comfort.  I'm quite certain it would have self-adjusted, eventually, but there was virtually no room up front for any ancillary drives, including the crank trigger.  

Seeing as this engine has no logical or factory endorsed points-of-reference within the confines of a Midget engine bay, I used the transmission mount as my longitudinal datum.

Carving back the top of the transmission tunnel, I've determined I have 3 inches of rearward room to play with, AND by moving the engine further back in the bay I can align the oil pan flange with the frame rails, giving me about another inch-and-a-half of drop into the chassis.

I'll be modifying the transmission mount, extending it 3 inches to the rear, cutting the driveshaft 3 inches, relocating the driveshaft loop, and learn to get used to the new shifter position, which strangely enough, despite my 5' 17" frame and knuckle dragging arm-length, always seemed to be a bit further away than it should be.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 19, 2017, 09:15:28 PM
Additional pic -
Title: Re: Milwaukee Midget
Post by: jacksoni on November 20, 2017, 07:59:37 AM
Sawzall will fix the bonnet clearance as does with the transmission. But wouldn't say this too loudly about setting engine back. Someone might complain..... :|
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 20, 2017, 09:59:04 AM
Sawzall will fix the bonnet clearance as does with the transmission. But wouldn't say this too loudly about setting engine back. Someone might complain..... :|

Mornin', Jack.

I've combed the book pretty hard over the last 10 years, and if I missed where engine setback is an issue in GT, where engine swaps within the manufacturer's range are permitted, along with any transmission, provided stock layout is maintained, I've missed it. 

But I'm certainly not infallible.  If you think I'm missing it, please show me before I start getting things welded.  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 20, 2017, 11:15:16 AM
No rules covering setback in GT... just requires relationships to remain as stock. 
I would say you have no issue with position.
Title: Re: Milwaukee Midget
Post by: Stan Back on November 20, 2017, 01:25:29 PM
What's that orange stuff all over the place?
Title: Re: Milwaukee Midget
Post by: jacksoni on November 20, 2017, 01:55:04 PM
OK, I was just stirring up trouble and playing devils advocate. :roll:  :wink: As engine setback is only "allowed" in Altered and Comp coupe classes and GT (even with a swap) is basically a Production class, it might be argued. This is one of Dan Warner's favourite comments: "don't read into the rule book what isn't there." But, as has been suggested in this forum in the past, inspectors have been known to "interpret" the rules as something different than what is printed in the rule book. That being the case, a competitor complaining about your intended "setback" may cause some trouble. They probably would lose as Stainless has pointed out. But jes sayin....

Please disregard my original post on this, have at it. I am still very much looking forward to this project making power and a new record.  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: jdincau on November 20, 2017, 03:07:48 PM
What's that orange stuff all over the place?
I won't say a word
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 20, 2017, 04:08:10 PM
What's that orange stuff all over the place?

Neglect . . .
Title: Re: Milwaukee Midget
Post by: salt27 on November 21, 2017, 12:23:51 AM
What's that orange stuff all over the place?

Experience.    :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 22, 2017, 08:15:20 PM
Update:

Well, it's been awhile since anything was posted on this thread.    LOTS happening in the background though . . . . . . .  such as parts ordering/gathering/neutering/fitment . . . . . . . :roll:

Mostly, Chris has been preoccupied with work, leaving this update to the semi-retired . . . . . .

1/   The block has returned from its' foray to SoCal for mods.

2/   Chris has "neutered" the plexi adaptor into a reasonable mockup for co-mingling of the trans and engine and fitment of the assembly into the chassis.   A cheddarhead panic ensued when the crank, flywheel, clutch, pressure plate, t/out bearing assembly was added to the trans.   The assembly would not bolt up and there was some panic about the rear hub of the crank being "incorrect" . . . .  

3/   Additionally, the cylinder head was interfering with the new adapter plate, causing further mental anguish in Sconnie Nation . . . . . . .

The dilemma:

Due to my inability to synchronize my schedule with Chris's time off, a trip up to Beerhaven to inspect the offending bits kept getting put off . . . . . . . much to Chris's mounting concern.   One of the things that can happen to your project, when your home shop has limited resources, is that everything can begin to seem overwhelming.

So, in a fit of good judgment, the Meister of Beerhaven gathered up all the bits, tossed it all into the back of the Ford, and we ended up @ T & T in Gurnee, this past Wednesday, 12/20.

The results:

A/   The small interference at the back of the cylinder head with the new adapter plate was cured in a 15 minute session on the Bridgeport.   No water was discovered and a nice, even workmanlike job was done.   Both cylinder heads were modified.

2/   We assembled all the bits and attempted a "transmission mating".   As previously mentioned, a complete engagement was a "no fitski" . . . . . . .   BUT, after some thorough checking of the crank hub height to adapter plate dimensions Vs the calculations and drawings, the Rodi manufactured crank was pronounced correct.    Some further inspection of the mechanisms revealed:  Saline contamination of the clutch slave cylinder, the darn thing was "stuck" at about halfway.    A disassembly and cleaning allowed the release fork and mechanism to retract to the proper position and VIOLA, Complete engagement for a successful mating.    Submissions for names of any potential offspring from the completed mating will be taken under consideration.   Only British influenced names will be considered . . . . . .    As it turns out, I can still add and design . . . . . :roll:    Now Chris can worry about the weight of the rear hub that was required to adapt the Rover to the BMC flywheel/clutch/transmission . . . . . . .

While we were at it, we checked the pilot bush depth in the crank, (A OK), and made a new pilot bushing for the assembly.

d/   The newly purchased manifold plates were offered up, of course, they need modifications to the bolt holes.    We left that for another day.

z/   We started looking at what will be necessary to fit a starter.    Put on hold until I can get some borrowed bits to offer up.   Chris's Tilton unit may need some serious mods.

aa/ We also started looking at a revised timing belt tension adjuster, I'm pushing for a Cosworth BD style eccentric mount, but we will need a belt to offer up first.

dd/ And an idea for an oil filter adapter block is germinating, Chris has supplied a suitable chunk of 6061-T6.

zz/ Bits disassembled for an accurate block deck height dimensional check, and guess what??    Block guy turns out to be an exceptional machinist who can follow directions and read dimensions.   Net result?   Dimensions and calculations from 2 years ago . . . . .  still work.

Going forward:

So, panic eliminated, progress made, much mental relief about high buck billet crankshaft thought to be wrong, but as it turns out is: correct!!   "I love it when a plan comes together!!" Col. H. Smith.

Block verified, pistons and con rods can now be ordered.

AND, we also neutered one of the stock composite inlet manifolds, since we had a sawsall and a bandsaw at our disposal.  You know, just for fun . . . . . . .

Sorry about no photos, I'll post some later.    I'm just counting on Chris to add his thoughts/insights/photos/etc.

So, one of the bottom lines is:  Either I'm EXTREMELY LUCKY, OR, I can still add.    My suspicion is the latter . . . . . . . but it's probably just the calculator . . . . . . .

Merry Christmas, Happy Holidays, Festive Yule, or whatever trips your trigger this time of year.    I want Santa to bring me a heated driveway . . . . . . . .

Later dudes.
 :cheers: :cheers: :cheers:
Stillabletoaddboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 22, 2017, 10:55:02 PM
Yeah - that 4-letter word - work.

While I'm happy in my new HR role, the last three months have been brutal.  Health insurance re-upping - no mean feat for a small company of less than 50 people in an environment where the insurance companies themselves have an unsettled footing - showing the door to a pair of co-workers - resourcing humans - some very fundamental and far-reaching changes in the operations - finishing up an Excel certification at the local community college.  It seemed every time I wanted to spend a Saturday in the garage, some family, friend or holiday function pulled the rug out from under it.

January's looking clearer, and I have some paid time off I'm being allowed to roll over to 2018, so I intend to extend a few weekends next month and put the Midget back on track.

To Fordboy's comments, I've never questioned his abilities with a slide rule, a calculator, or a Vernier caliper.  When the crank was being made, I did receive a call from Gregg questioning a hub dimension, but that's been almost 3 years ago, and I was doubting myself as to whether or not I had given him the correct information.

So when Mark pointed out to me that it was a stuck piston in the slave cylinder that was causing my consternation, I was relieved that I was simply an inexperienced idiot, rather than an absolute dolt.  Cold comfort, yes, but everything fits together, and an inexperienced idiot can gain experience, and, with time, disclaim the title of "idiot".

Thursday was great.  Almost everything that had been hanging out in the breeze was reeled in, and while a lot of it is still sitting in the laundry basket, it's one step closer to being folded and put back in the closet.

That clutch piston fiasco has actually been a bit of a blessing.  I'm switching out the old master cylinders - both brake and clutch - to an integrated early Bugeye Sprite unit, which houses both master cylinders in one casting.  I went to order up a new slave cylinder from Moss, and noted the earlier piece was a 7/8" bore, and the one I had was a 1" unit.  That got me to thinking, "what's the difference?"  Ahhh - I need to select a slave cylinder to suit the early master cylinder.

Had the old one not been goofed up, it's likely I would have been scratching my head next spring wondering why the clutch wouldn't disengage . . .

So I'm not a dolt . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 23, 2017, 07:01:53 AM
Hey Buddy . . . . .



To Fordboy's comments, I've never questioned his abilities with a slide rule, a calculator, or a Vernier caliper.


I didn't intend for my soliloquy to infer such nonsense.   Unfortunately, self-doubt ALWAYS includes other members of the Doubt family, it's just the way human brains are wired.    And I know you well enough now to recognize that twinge of consternation in your voice.   Don't think I wasn't worried too, ANY human being can err.

The takeaway for readers with their own projects:

I have this annoying habit, I INSIST on taking notes, making sketches, or even, (GASP), full CAD drawings when the situation warrants it.   YES, it takes longer for checking and verification, BUT, written or other documentation can be referenced at a later date, thereby quelling those "moments of panic", caused by faulty human memory banks.   I have a cheap, wire bound, collegiate notebook for the Milwaukee Midget project, along with a file folder of other pertinent notes and sketches.   All in one place.    And that does not include all the files on my portable cauldron.

So the point is:   Keep good notes and records, AND keep your sanity . . . . . . .   ESPECIALLY, if your project is some morphodite mating ritual . . . . . .




So when Mark pointed out to me that it was a stuck piston in the slave cylinder that was causing my consternation, I was relieved that I was simply an inexperienced idiot, rather than an absolute dolt.  Cold comfort, yes, but everything fits together, and an inexperienced idiot can gain experience, and, with time, disclaim the title of "idiot".


Well, again, I don't quite remember it that way, but I don't know what you are thinking inside your head.

Again, the takeaway:

You need to check everything!!   NO exceptions!    Here, a "small" issue cost a lot of sleep.    And, as I am fond of pointing out, check the simple stuff too.    Although this does not apply to the midget, I'm tired of hearing from clients: "It can't be THAT!"    Really?  Just check it.  You might be surprised.




So I'm not a dolt . . .


Uhhmm, and I hesitate to point this out:

A/   YOU RACE A 1 LITER POWERED MG MIDGET IN AN OBSCURE FORM OF AMERICAN RACING . . . . .
2/   YOU RESIDE NEAR A "RIOT ZONE" IN A 2nd TIER US CITY . . . . . .
d/   YOUR RACING TRAVEL PLANS ALWAYS INCLUDE A CERTAIN CERAMIC GARDEN GNOME . . . . . .

I, ahh, well, I'm not a psychiatrist, BUT, I've seen one played on TV, and you, Sir, could benefit from watching some episodes of "Frasier" . . . . . . .

HOWEVER, since I'm helping you with this "delusion", I think I'm just gonna shut up now.    So's I don't get "caught up" in the same "Deer Net" . . . . . .

Venison for Christmas dinner?!?

 :cheers: :cheers: :cheers:
Itseemedlikeagoodideaatthetimeboy . . . . . .
Title: Re: Milwaukee Midget
Post by: jdincau on December 23, 2017, 08:56:19 AM
As I always say
Title: Re: Milwaukee Midget
Post by: SPARKY on December 23, 2017, 10:09:53 AM
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 23, 2017, 11:54:05 AM
This is not the first time, and Fordboy is not the first person, who has advised me to watch re-runs of "Frasier".

But I misspelled it when I chose the color for the Midget, so now it's painted "Frazer" green.

Yup - details . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 24, 2017, 11:19:40 AM
HAPPY HOLIDAZE!! TO ALL

From the flatlands below the cheddar curtain . . . . . .

 :cheers: :cheers: :cheers:
Eggnog only now . . .  :roll:
WouldbeSanta'shelperboy
Title: Re: Milwaukee Midget
Post by: manta22 on December 24, 2017, 12:44:03 PM
...and a Merry Christmas from the Northern Sonora Desert.

Regards, Joline & Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 28, 2017, 09:31:31 AM
Minor Update:

A/   Chris sent down a used timing belt to mock up the cam and water pump drive.   The original idler is a "spring loaded" tension device.    It is going to be replaced with a fixed, manually adjustable assembly.   The new bearing will be a double row angular contact bearing assembly, rated for 10,000 rpm.  The 8 mm mounting bolt is going to be replaced with a 10 mm ARP stud/nut/washer arrangement.    Rest of the design, on the fly, based on the mock-up.

2/   I began fitting the stainless steel exhaust flange fabbed in Britania . . . . . .   it didn't fit . . . . . .  the bolts wouldn't even go through the mounting holes . . . . .  (sigh)     While enlarging the holes, it was noticed that some holes are: "out of position" . . . . . .     Go figure . . . . .    Bring on the rat tail . . . . . .

d/   Steve Fox of Power Train Technology has kindly loaned me the smallest motor diameter, 10 tooth, 20 degree pressure angle pinion, high torque Hitachi starter in his inventory.    That's the next offer up.

BTW, for those of you needing starters, clutches, flywheels, bellhousings and the like, Steve's company is cutting edge.   Steve is also the original designer at QuarterMaster Industries, responsible for many of the original cutting edge QM designs.    Steve is now out on his own, providing the same cutting edge quality.    If you use his stuff or inquire about his services, let him know you heard about him from yours truly.

So, the flog for Speed Week 2018, continues . . . . . . . . . . .    :-D

Later dudes,

 :cheers:
Startergeometryboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 28, 2017, 01:00:30 PM
midget,

OK, the exhaust flange now fits both heads, after a batch of "fiddling".

I'll put the fastener sizes in the next post.

Oh, btw, ARP S/S exhaust stud kit is a whopping $136!?!   Guess it's a different route . . . . . .

On to the intake flange??

On to LUNCH . . . . .

 :cheers:
Wendysitisboy
Title: Re: Milwaukee Midget
Post by: ggl205 on December 28, 2017, 07:50:08 PM
Fordboy, what oil pump will you be using? Dry or wet? Also, I could use Steve Fox's phone number. I need a starter ring for my Cosy flywheel.

TIA,
John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 28, 2017, 10:12:19 PM
We'll be using the stock oil pump.  It's similar in design to an LS pump.  Bought a new one two years ago.

It's likely to need some mods to the oil pan, as the original install had the engine sitting about 12 degrees off of perpendicular, creating a trapezoidal shape that leaves the bottom edge sitting quite low in the chassis.

Playing Archimedes, I filled the pan with water in its stock orientation and calculated the capacity with measuring cups until it hit the brim and overflowed on the low side.  Then I set the sides perpendicular to the counter and measured the amount of water it took to fill the triangular section at the bottom.  I then measured the entire capacity and subtracted the amount that filled the lower end.  We actually pick up about a quart by setting the engine upright and removing the lower section, compared to the standard fill method, but it maintains the same oil level with respect to the distance to the main bearings. 

Should be able to pick up about 2 1/2" of ground clearance.

I'm thinking some sort of windage arrangement certainly won't hurt, even with the knife-edged crank and shorter throws.

I'd love to go dry sump, but where would it all stop?  The cost of a dry sump would set me back the cost of a week in Wendover, and Kate and Mark are done with camping.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2017, 03:12:21 AM
Fordboy, what oil pump will you be using? Dry or wet? Also, I could use Steve Fox's phone number. I need a starter ring for my Cosy flywheel.

TIA,
John

Wet, as per the wallet man.   However, I do have a batch of Titan Series 1, 3 stage dry sump pumps that might be an option if the bhp goal is not achieved.

I have several new starter ring gears in my "pile o bits".    Need to know tooth count required (usually 104 or 98) and/or ring gear mounting diameter (ring gear I.D.)   Righteous deal, IF, I have what you need.

OR, you can reach Steve @ PTT: 847-458-2323 during regular business hours, Central time.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2017, 03:25:47 AM
midget,

OK, spent some time disassembling the starter solenoid to investigate moving the B+ post to the alternate location.    It will need the alternate copper contact (different shape) but I suspect that can be found in a Hitachi starter core, or purchased new from a starter rebuilding co.

Anyway, revised placement of the B+ post really simplifies mounting tucked in close to the block.   It looks promising on offer up, compared to the original configuration.    I think we can just revise the angular location CCW to the max height allowed by the starter cutout in the bellhousing, then rotate the starter on the pinion axis to provide maximum clearance the the K cylinder block and the engine compartment/frame (unibody) rail.

We will still need to "neuter" a couple of mounting bosses of the RH lower side of the block, but the whole operation looks easily achievable.    My die grinder and Aluminum "hogging bit" will travel to T & T next year . . . .

 :cheers:
Chipsaflyin'boy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2017, 08:29:33 AM
Mr. Phelps,

Should you choose to accept this mission, the Secretary will deny all knowledge of our involvement . . . . . . .


OK, adjusting my schedule, (like there is one . . . .   :roll: ) for a "below the cheddar curtain" intelligence gathering on Wednesday, January 3rd, 2018.

For now:

A/    Bring the transmission, or empty trans case, so we can measure up the bellhousing starter mount area for potential starter relocation;
2/    Any of the pieces you have ordered and not shipped down;
d/    Anything else you can think of;
z/    ? ? ?
zz/   Choose to bring other "weapons" at your own discretion . . . . . . . .


You know the location of the proposed "exchange" . . . . . . .


 :-o   :-o   :-o
MIboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2017, 09:02:03 AM
midget,

Fastener list for exhaust header flange:

All stainless steel, OR, other corrosion resistant steel:

(BTW, 316 SS is more expensive, but way more corrosion resistant than 304 SS)

1/  45 mm (could be 40 mm in a pinch) overall length studs.   10 x 1.5 pitch x 16/20 mm length on head end.    Working end: 10 x 1.25 or 10 x 1.0   OR, could be fully threaded, as in socket set screw.
     Unthreaded shank portion to be 9/10 mm maximum.     5 req.
2/  Nuts appropriately threaded for working end.    5 minimum req.      Flange nuts or non-thread deforming locking nuts OK.
3/  Washers, close tolerance I.D.,  16/17 mm O.D.   20 mm max O.D.    5 minimum req.
4/  Get the anti-seize now! !

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2017, 10:43:10 AM
I'll clear out the odor of burnt Bakelite, ditch the self-destructed tape recorder, and requisition supplies.

Although it would be nice to have Greg Morris' "Barney Collier" electronic skills, Barbara Bain can't make it, Martin Landau croaked this year, Peter Lupus has been busy doing volunteer police work for "Sheriff Joe" in Arizona - so this looks like solo excursion.

Be glad you're on the "safe side" . . .

https://www.youtube.com/watch?v=McZ2H_Iqx4g

Title: Re: Milwaukee Midget
Post by: ggl205 on December 29, 2017, 12:45:46 PM
"However, I do have a batch of Titan Series 1, 3 stage dry sump pumps that might be an option if the bhp goal is not achieved."

Both series Titan drysump pumps are very good and way better than the old scroll driven pumps. Plenty of mounting hardware available too. The Stowe BDG 2.0L engine I am using in the lakester still retains an old scroll drysump pump and it works OK. Downside is the scroll itself. They have a tendency to break if you lean on a cold engine too hard.

Sure looks like you have the greatest expense of a dry sump already sitting on your shelf (the pump). Modifying a steel wet sump pan to dry is not overly difficult (easy for me to say. I just watched a guy do it).

John 
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 29, 2017, 07:03:36 PM

Be glad you're on the "safe side" . . .


Well, thanks for the kind thought, but I remain unconvinced that there is a "safe side" to anything these days.

And I remain "unsafe" from the reach of Illinois (and Federal . . . ) Politicians into my pocket(s) . . . . . . .


Except for that "pesky" hurricane thing, retirement in the non-US Caribbean is looking better and better.    No darn snow, outstanding fishing, no Nascar, no drag racing, . . . . . and my dollars go further.

Arriba, abajo, al centro y adentro.
Pigdinspanishboy
Title: Re: Milwaukee Midget
Post by: Old Scrambler on December 29, 2017, 08:00:57 PM
Just a thought...........may you consider a remote oil filter to save space..........its a necessary item when a side-car is attached to an oil-head BMW cycle...........currently relaxing in Pocatello.........HAPPY NEW YEAR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 29, 2017, 10:04:36 PM
Just a thought...........may you consider a remote oil filter to save space..........its a necessary item when a side-car is attached to an oil-head BMW cycle...........currently relaxing in Pocatello.........HAPPY NEW YEAR

Had to look THAT one up. 

It's about 43 degrees warmer there than in "Sargentoland".

I'm on that - purchased one of the Wix remote filter adapters.  A decent die casting, but I'm a little disappointed with the slap-dash machine work.  Saw the same kind of inattention to finish on an Edlebrock manifold my dad and I installed it on my '66 F100 - geeeezzz - 23 years ago?

One of the things I learned from my dad when we were building my soap box derby car - and this was 43 years ago - is that you de-burr every drilled or machined metal piece - whether it needs it or not.

And as an aside - we did a little honey-do project for my mom on Christmas day.  A quick fix of a metal door threshold was in order.  He went through a box of sheet metal screws and an old, unindexed jar of drillbits.  I've NEVER seen anybody faster with a set of vernier calipers - it was "go-no go" and before I had 5 holes marked, he had the screws and bits ready.

Overkill?  Perhaps.  But it's the difference between "doing it" and "doing it right".

It's a good thing the inspectors at WIX weren't inspecting pieces for Rockwell Collins - if they were, the Eagle might never have landed. 

Title: Re: Milwaukee Midget
Post by: fordboy628 on December 31, 2017, 07:03:30 AM
Mr. Phelps,

Should you choose to accept this mission, the Secretary will deny all knowledge of our involvement . . . . . . .


OK, adjusting my schedule, (like there is one . . . .   :roll: ) for a "below the cheddar curtain" intelligence gathering on Wednesday, January 3rd, 2018.

For now:

A/    Bring the transmission, or empty trans case, so we can measure up the bellhousing starter mount area for potential starter relocation;
2/    Any of the pieces you have ordered and not shipped down;
d/    Anything else you can think of;
z/    ? ? ?
zz/   Choose to bring other "weapons" at your own discretion . . . . . . . .


You know the location of the proposed "exchange" . . . . . . .


 :-o   :-o   :-o
MIboy

Mr. Phelps,

Recent additions to the "Hostage Exchange List of 1/3/18"

A/           One of the new solid copper head gaskets;
2/           5 off, 10 mm x 1.5 p x 20/25 mm L,  hex head Metric bolts for the exhaust mockup;   (so I can put my flow testing metric kit back in order . . . )
d/           A modest selection of other metric engine fasteners for the continuing mock-up process;
z/           ? ? ? ?
zevon/    Send Lawyers, guns and money . . . . .

RIP Warren . . . .

¡Salud!
MIboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 31, 2017, 10:28:22 AM
Send Lawyers, guns and money . . . . .

RIP Warren . . . .

¡Salud!
MIboy

I'll leave the ambulance chasers here.

Guns?  There's a reason I don't own one - the damned thing would be empty before I got it home . . .

Check.

"I'd like to meet his tailor".

Probably the best damned non sequitur in the canon of 70's pop music.


Title: Re: Milwaukee Midget
Post by: wobblywalrus on December 31, 2017, 10:46:43 AM
The flange bolt pattern in Posts 1851 and 1852 reminds me of any work on a Meridan built Triumph.  They made minor detail changes frequently to parts.  Often in midstream of a year's production run.  The parts look similar before and after the little detail changes.  Sometimes it is a metallurgy change and both parts look identical.

This drives folks crazy.  The institutional memory of the "when, why, and what" of the modifications is lost from the institutional knowledge on both the buyer, seller, and specialty part manufacturer.

The best defense seems to be a good parts book for the OEM motor.  They list the different part numbers and the serial numbers of the vehicle when any changes were made.  This gives a good basis of discussion when ordering things.

Folks now are making replacement parts from sand cast or scanned and milled molds based on an original part.  They are not taking into account cooling shrinkage when the new casting cools.  The part is too small and the bolt patterns are off.  This is pretty common for pattern parts for old British bikes.    
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 31, 2017, 11:00:14 AM
Send Lawyers, guns and money . . . . .

RIP Warren . . . .

¡Salud!
MIboy

Guns?  There's a reason I don't own one - the damned thing would be empty before I got it home . . .

Check.


Short conversation overheard somewhere in the "flatlands" . . . . .

Elderly college graduate:  "I've given up trying to 'cure' 'stupid'."

Former Gunnery Sgt:   "The only way requires guns."

Ecg:   "There aren't enough bullets in the world."

Fgs:   "I'm willing to give it a try."



Resulting in: "The dilemma of the 21st Century."


I can't wait for the coming "oxygen shortage" . . . . .

 :dhorse: :dhorse: :dhorse:
Timelimitedboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 31, 2017, 11:07:25 AM
The flange bolt pattern in Posts 1851 and 1852 reminds me of any work on a Meridan built Triumph.  They made minor detail changes frequently to parts.  Often in midstream of a year's production run.  The parts look similar before and after the little detail changes.  Sometimes it is a metallurgy change and both parts look identical.

This drives folks crazy.  The institutional memory of the "when, why, and what" of the modifications is lost from the institutional knowledge on both the buyer, seller, and specialty part manufacturer.

The best defense seems to be a good parts book for the OEM motor.  They list the different part numbers and the serial numbers of the vehicle when any changes were made.  This gives a good basis of discussion when ordering things.

Folks now are making replacement parts from sand cast or scanned and milled molds based on an original part.  They are not taking into account cooling shrinkage when the new casting cools.  The part is too small and the bolt patterns are off.  This is pretty common for pattern parts for old British bikes.    

Welcome to what passes for quality from small production parts specialists.

ANYONE with a cheesy 2D CAD program instantly thinks they are an "engineer".   Too bad most have never even read any book on production casting methods for ANY material.

 :dhorse: :dhorse: :dhorse:
Gladmytimeisendingboy
Title: Re: Milwaukee Midget
Post by: manta22 on December 31, 2017, 11:11:39 AM
Back in our Can-Am days, Bob was always bitching about the quality of the British-made parts for his McLaren M8C vs American- made parts. The Brit parts were always a little off in some dimension.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: salt27 on December 31, 2017, 12:14:10 PM
Bob was always bitching about the quality of the British-made parts for his McLaren M8C vs American- made parts. The Brit parts were always a little off in some dimension.

Regards, Neil  Tucson, AZ
 


By Bob, are you referring to Grumm's uncle?     :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 31, 2017, 12:25:11 PM
The heck of it is, is that it's a silly stainless steel flange for the exhaust header.  4 port holes, 5 bolt holes, laser cut out of 8 mm stainless plate.

Aaron Thompson was my shop teacher in high school.  If I had handed in a project that was this far off, he'd have had me do it again.

I read about this in the Milwaukee Sentinel about 30 years ago.  Before Harley-Davidson was sold by AMF, they literally had to scrap tons - and I mean TONS - of improperly machined transmission casings sitting on their warehouse shelves.  They worked on the production line, because the assemblers did "work-arounds" in order to make them fit.  But if you needed a replacement part for your existing motorcycle, it had to be virtually remachined in order to fit. 

The aluminum intake flange I bought from the same manufacturer - which it looks like we won't use  - is just as bad.

Now this is from a manufacturer who makes entire manifolds for the K series. 

As I mentioned earlier, I had similar QC issues with an Edlebrock Perform manifold - but at least the bolt holes all lined up.

Though I'm past the thirty-day return window, and could probably pitch-a-bitch and get a credit, but it's simply not worth the time or the cost of shipping it back to England.

I'll probably take the intake manifold flange, screw a couple of L-brackets on it, and install it in the kitchen to be used as a hanging spoon holder.
Title: Re: Milwaukee Midget
Post by: manta22 on December 31, 2017, 01:16:22 PM
Bob was always bitching about the quality of the British-made parts for his McLaren M8C vs American- made parts. The Brit parts were always a little off in some dimension.

Regards, Neil  Tucson, AZ
 


By Bob, are you referring to Grumm's uncle?     :-D

HA!   :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jdincau on December 31, 2017, 02:02:03 PM
As my buddy Fred Gorke is fond of saying "it's merely a bolt on accessory"
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 31, 2017, 06:02:09 PM
Some photos of the cylinder head with the new cams and new vernier cam drive sprockets:

(http://farm5.staticflickr.com/4637/38707553994_7f7df9c994_b.jpg)

(http://farm5.staticflickr.com/4595/38707549204_73a3c40bbe_b.jpg)

(http://farm5.staticflickr.com/4596/25545810508_58c6eae8e1_b.jpg)

(http://farm5.staticflickr.com/4590/38707540854_a27e6f3aa7_b.jpg)

(http://farm5.staticflickr.com/4595/38707493514_966bf878dd_b.jpg)

(http://farm5.staticflickr.com/4734/25545767778_61c3a1e92e_b.jpg)

Images loaded from Flickr

 :cheers: :cheers: :cheers:
Backtojpegsboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 31, 2017, 07:07:48 PM
Some photos of the "mockup assembly"

(https://farm5.staticflickr.com/4593/38538183805_7f5087a9a2_h.jpg)

(https://farm5.staticflickr.com/4597/38538183045_ae3a47fb7b_c.jpg)

(https://farm5.staticflickr.com/4734/39386525252_ba692ef285_c.jpg)

(https://farm5.staticflickr.com/4640/38538180885_a058b89d79_h.jpg)

(https://farm5.staticflickr.com/4633/39386524712_e03e181192_c.jpg)

(https://farm5.staticflickr.com/4689/38538178095_dfc504c234_c.jpg)

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Old Scrambler on December 31, 2017, 08:18:36 PM
Happy New Year.............in the machine-shop :cheers:
Title: Re: Milwaukee Midget
Post by: wobblywalrus on December 31, 2017, 09:10:11 PM
Have you found a fool-proof method of keeping the adjustable cam sprocket bolts from loosening up?
Title: Re: Milwaukee Midget
Post by: Jack Gifford on January 01, 2018, 12:58:00 AM
Nice looking adjustable sprockets. However, I don't see any "vernier" aspect. Interesting that you used that terminology though- there could easily have been a pair of 9:10 ratio scales incorporated to give true vernier indication.

I built my cam sprockets with 5-bolt mounting, which in concert with the 56 teeth allows positioning in approximate 1.3 degree increments. It works- but causes some mental anguish when re-positioning a sprocket. :-(

[Full disclosure: I admit that this multi-bolt positioning scheme wasn't my idea- I learned it from Milodon, who use it on their camshaft gear drives]
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 07:15:50 AM
Nice looking adjustable sprockets. However, I don't see any "vernier" aspect. Interesting that you used that terminology though- there could easily have been a pair of 9:10 ratio scales incorporated to give true vernier indication.

I built my cam sprockets with 5-bolt mounting, which in concert with the 56 teeth allows positioning in approximate 1.3 degree increments. It works- but causes some mental anguish when re-positioning a sprocket. :-(

[Full disclosure: I admit that this multi-bolt positioning scheme wasn't my idea- I learned it from Milodon, who use it on their camshaft gear drives]

Hi Jack,

There are vernier scales (kinda visible) in the top 2 photos of the gears.   True Vernier scales of 10 Vs 9 spacing, and since the individual increments are 2 crank degrees, that makes the vernier splits ~ .2 crank degrees.   Clearly, that it precise enough, and would be very precise, if the cams were gear driven.   But since they are driven by a "rubber belt", the effectiveness of the tiny splits is no doubt somewhat compromised.    I you have ever put a strobe light on belt drive cams at say, 8000 rpm with a varying load, you will want to have "extra" valve to piston clearance.   The last time I did this with belt driven cams, the belts were reinforced with fiberglass layers.   The Kevlar reinforced V8 cam drives I have used in recent years are much more stable, but the belts are also much shorter.   It is a test we will run while on the dyno.

 :cheers:   and Happy New Year, (frozen version . . . . )

Teethchatteringboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 07:32:28 AM

Have you found a fool-proof method of keeping the adjustable cam sprocket bolts from loosening up?


Hi Bo,

Loctite, grade depending on component material.   Blue for aluminum parts, red for steel/iron.   Depending on how paranoid I am about the adjuster bolts coming loose, safety wired bolts allow me to sleep without "nightmares".

Let's just say the the K engine is going to feature a lot of safety wired components.   I'll probably wire it up, but I'm sure Chris will learn how to do it, this year.   The list is going to start with the SS header nuts.   We will have to use anti-seize on the parts, so they will have to be wired, just like a Lycoming.

 :cheers:    and Happy New Year (still frozen version)

Warmingmychestnutsbythefireboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 07:40:41 AM

Happy New Year.............in the machine-shop :cheers:


Hi,

Yeah, well, that is inevitable when you race an "orphan" engine, never imported to your continent . . . . .

The only good news is that I have access to a vertical mill and a lathe, and know how to use both.

 :cheers:   and Happy New Year (frozen version)

Icyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 08:11:14 AM

As my buddy Fred Gorke is fond of saying "it's merely a bolt on accessory"



Well, doesn't it have to bolt on first?

In both of the examples here, the mounting bolts (studs, whatever) would not pass through their corresponding mounting holes.    Not exactly what I would term "precision".

If the manufacturer had stated that the part would need to be "fitted for precision alignment to your component", OK then, I would expect to have to perform some "fitting".

I think that it is a bit misleading to advertise a "precision lazer cut part", when in fact: It doesn't fit.    This is probably just my anal retentive engineering nature here, BUT, it has to be one, or the other, in this instance.


This is a common complaint from those who buy low production, specialty parts.

A/  Not as much of a problem for me, as I have tools, machinery, welders, etc, and the ability to use them;
2/  More of a problem for Chris, as he has less tools, etc, and therefore less experience with them;
d/  It is a serious problem for the enthusiast with a kit of wrenches and screwdrivers, and little to no experience.

I also realize that this is exactly the situation where we all learned how to "Hot Rod" and modify parts.   Keep in mind, though, that this is not the case with everybody.    We all know guys like the proverbial Jack Yates, Jr.   His modifications and fabrications don't turn out so well . . . . . .

JMHO

There, I feel much better now Dr. Crane . . . . . . . . :roll:

 :dhorse:  :cheers:  :dhorse:  and Happy Frozen New Year

Ilikefrozenmagaritasboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 08:27:05 AM
midget,

OK,

Happy Frozen New Year!!


It's 2018, unknown number of days till Speed Week:

Piston, Con rod update? ? ? ?

 :dhorse: :cheers: :dhorse:

Impatientboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 12:02:25 PM
midget,

OK, spent some time disassembling the starter solenoid to investigate moving the B+ post to the alternate location.    It will need the alternate copper contact (different shape) but I suspect that can be found in a Hitachi starter core, or purchased new from a starter rebuilding co.

Anyway, revised placement of the B+ post really simplifies mounting tucked in close to the block.   It looks promising on offer up, compared to the original configuration.    I think we can just revise the angular location CCW to the max height allowed by the starter cutout in the bellhousing, then rotate the starter on the pinion axis to provide maximum clearance the the K cylinder block and the engine compartment/frame (unibody) rail.

We will still need to "neuter" a couple of mounting bosses of the RH lower side of the block, but the whole operation looks easily achievable.    My die grinder and Aluminum "hogging bit" will travel to T & T next year . . . .

 :cheers:
Chipsaflyin'boy

OK, here are the photos to go along with the starter issue:


Showing the 2 positions for the B+ post attachment
(https://farm5.staticflickr.com/4656/39689241411_49ca5b8d6a_h.jpg)


Closeup shot with the solenoid plunger removed.   Better visual of the 60 degree mounting differential.
(https://farm5.staticflickr.com/4636/38538184415_ac8b0619b3_c.jpg)


Starting the re-positioning process
(https://farm5.staticflickr.com/4614/38791630845_6b3a1c52a0_h.jpg)

With the B+ terminal in the new position, the starter assembly can be mounted closer to the crank centerline, on the original pitch center diameter, ensuring proper engagement of the starter gear teeth with the flywheel ring gear teeth.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 01, 2018, 12:56:51 PM
Thanks for getting these posted up.

I resolved this morning to open a Flickr account, which I just did.  I'll be able to start posting up photos as to the happenings in the Pommy Pigmy Playhouse.

I may go back through the diary and repost some photos that the jackasses at Photofuckit pulled, but it would be weeks trying to recreate the entire thing.

Happy New Year!

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 03:21:52 PM

Thanks for getting these posted up.

I resolved this morning to open a Flickr account, which I just did.  I'll be able to start posting up photos as to the happenings in the Pommy Pigmy Playhouse.

I may go back through the diary and repost some photos that the jackasses at Photofuckit pulled, but it would be weeks trying to recreate the entire thing.

Happy New Year!


I not sure Flickr is an easier to use Vs Fbucket, but my stuff sure loads faster and sorts easier.   Anyway, I'm not paying P/B the "ransom".

But, I have decided to leave my P/B account alone and dormant.   Sometimes my photos appear here, and on other sites.  If I delete the account then that stuff goes away.   If P/B wants to delete my material, well, I can't do much about that, but I'm not going to willingly delete them.   I will however, duplicate all my material on P/B on Flickr, sort of as a online backup system.

I'll put more photos, etc, up as I go through the process.

 :dhorse:  :dhorse:  :dhorse:
Ihatedoingthingstwiceboy
Title: Re: Milwaukee Midget
Post by: Old Scrambler on January 01, 2018, 03:36:55 PM
Photobucket Patch...........

Firefox;
https://addons.mozilla.org/en-US/firefox/addon/photobucket-embedded-fix/?src=search

Chrome;
https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0ahUKEwiB0Mjez4XWAhVryFQKHT5gCYAQFggoMAA&url=https%3A%2F%2Fchrome.google.com%2Fwebstore%2Fdetail%2Fphotobucket-embed-fix%2Fnaolkcpnnlofnnghnmfegnfnflicjjgj%3Fhl%3Den&usg=AFQjCNFPUKgOhKNwHZGLUVlCZzSjLnboGg

I lifted these from another forum.........works for me :-)
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 01, 2018, 04:19:26 PM
Photobucket Patch...........

Firefox;
https://addons.mozilla.org/en-US/firefox/addon/photobucket-embedded-fix/?src=search

Chrome;
https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0ahUKEwiB0Mjez4XWAhVryFQKHT5gCYAQFggoMAA&url=https%3A%2F%2Fchrome.google.com%2Fwebstore%2Fdetail%2Fphotobucket-embed-fix%2Fnaolkcpnnlofnnghnmfegnfnflicjjgj%3Fhl%3Den&usg=AFQjCNFPUKgOhKNwHZGLUVlCZzSjLnboGg

I lifted these from another forum.........works for me :-)

Any tips on how to make them work?

Thanks in advance
Mark
Title: Re: Milwaukee Midget
Post by: Old Scrambler on January 01, 2018, 04:34:21 PM
I pasted the chrome-plug into my thread with hundreds of blank photos...........and within a minute or 3 all was good :-)
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 01, 2018, 07:04:53 PM
I just visited both of them - and apparently neither is working any longer.  Thanks anyway.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on January 02, 2018, 12:58:27 AM
... There are vernier scales (kinda visible) in the top 2 photos of the gears...
Kinda' obviously visible! I guess my eyes aren't any better now than they were in 2017... :-(
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 02, 2018, 07:30:18 AM
Some photos of the K belt drive:


(https://farm5.staticflickr.com/4695/39689241161_d08f783ac4_c.jpg)


(https://farm5.staticflickr.com/4717/39689241591_23a7c3ea2f_c.jpg)


The big issues are going to be:

A/   Reducing the speed of the water pump, which is currently a 'slight' overdrive.   Pulley diameters large enough for meaningful speed reduction approach cam drive cog diameter . . . . . ;
2/   Incorporating a solid, fixed belt tension adjustment;
d/   Accomplishing both while using a readily available, kevlar reinforced, MTD style drive belt.    Preferably stock length, but ? ? ?

One solution might be to gut the stock water pump, making it into another idler for the timing belt, and using a thermostatically controlled electric water pump, ala BMW.   Creating yet another reason to fit an alternator . . . which is crossing over from "likely" to "mandatory".    The ability of an "unsophisticated" battery powered system to "reliably" power ESC & EFI seems less than prudent, even before adding the additional load of an electric water pump.

We will have to tilt our heads on 1/3/2018 and see if anything clever spills out . . . . .

 :cheers:  :dhorse:  :cheers:

Nottooworriedboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 02, 2018, 07:44:32 AM
... There are vernier scales (kinda visible) in the top 2 photos of the gears...
Kinda' obviously visible! I guess my eyes aren't any better now than they were in 2017... :-(

I hear you Jack.    My eyes aren't what they used to be either.    And I've been wearing specs since I was 6 years old and REALLY looked like Egghead Jr.! ! ! !


Somehow, I thought ageing would be "better" than what it really is.

I can only conclude that I willfully disregarded ALL the obvious signs that were around me:

A/   How my grandparents aged . . . . . .
2/   How my parents aged . . . . . .
d/   And how my brothers chose to live, and the price they paid for their "indulgences" . . . . . .

Ah well, you can only play the hand that you are dealt . . . . . .


 :cheers:
Bemusedbymyageing and no longer a boy . . . . . . .
Title: Re: Milwaukee Midget
Post by: wobblywalrus on January 02, 2018, 09:43:05 AM
As per the stainless steel thread galling, use of dissimilar types of stainless steel for the male and female parts seems to be working for me.  The same thing is done for titanium fasteners for the same reason.  In that case I use structural Ti for the bolt and stainless steel for the nut.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 02, 2018, 09:46:30 AM
I've got an e-mail in to Don on the water pump - attachment to the spigot on the back of the pump is my chief concern at the moment.
Title: Re: Milwaukee Midget
Post by: Interested Observer on January 02, 2018, 12:30:15 PM
Something that might be considered -- trim down the impeller diameter.

Pump Affinity Laws for a Specific Centrifugal Pump

Volume Capacity
The volume capacity of a centrifugal pump can be expressed like

    q1 / q2 = (n1 / n2) (d1 / d2)                                 (1)

    where

    q = volume flow capacity (m3/s, gpm, cfm, ..)

    n = wheel velocity - revolution per minute - (rpm)

    d = wheel diameter (m, ft)

Head or Pressure
The head or pressure of a centrifugal pump can be expressed like

    dp1 / dp2 = (n1 / n2)^2 (d1 / d2)^2                         (2)

    where

    dp = head or pressure  (m, ft, Pa, psi, ..)

Power
The power consumption of a centrifugal pump can be expressed as

    P1 / P2 = (n1 / n2)^3 (d1 / d2)^3                           (3)

    where

    P = power (W, bhp, ..)

____________________

Assuming the desire for slowing the pump rotation rate is to minimize power loss into the pump, the impeller diameter could be reduced to the point of requiring the same power input as standard but at the increased rpm.
For instance, using the above relations, and the assumptions of n1= 5000, n2 = 8000, d1 = 2.5, d2 = ?, we find that d2 = 1.56 would demand the same power at 8000, and produce the same flow rate and pressure. 
If this impeller is then run at 5000, the power would be .24 of that at 8000, with flow rate fraction of .63 and pressure of .39.

This modification does not, however, treat any tendency the pump may have to cavitate at the higher speed.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 02, 2018, 12:42:50 PM

This modification does not, however, treat any tendency the pump may have to cavitate at the higher speed.


THAT is the concern.  These things are notorious for uneven cooling across the top of the cylinder case and the head.  We're looking to obtain even, constant flow across the liners and through the head, and maintain a safe coolant level at all times.
Title: Re: Milwaukee Midget
Post by: jacksoni on January 02, 2018, 08:48:37 PM
Couple of questions Mark and Chris- who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design? I have been using Gates carbonGT 8mm belts- limited lengths available- but super strong and "they don't stretch"... :roll:

Are there any spots on head and or block for drilling some ports for additional cooling in and out that might help even things out?

Jack
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 02, 2018, 10:50:38 PM
Couple of questions Mark and Chris- who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design? I have been using Gates carbonGT 8mm belts- limited lengths available- but super strong and "they don't stretch"... :roll:

Are there any spots on head and or block for drilling some ports for additional cooling in and out that might help even things out?

Jack


That's been in discussion since the day the block arrived.

The belt, I can get a HP piece out of Britain - hopefully better matched to the application than the exhaust flange . . . :|
Title: Re: Milwaukee Midget
Post by: Jack Gifford on January 03, 2018, 01:40:08 AM
... who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design?...
Let's see if these old eyes can redeem themselves... Appears to be 25:50 teeth. But any 1:2 ratio is OK- if you go with custom sprockets.
The pitch appears to be 8mm, and tooth profile looks to be at least darn close to "modern" round tooth profile.
Hey- custom sprockets offer another water pump speed reduction, via a smaller crank sprocket. You'd need to consult belt manufacturer's specs for minimum sprocket size- I'm sure that a Gates GT-2 or GT-3 8mm belt can run reliably on as small as a 22 tooth sprocket.

Oops... I neglected the fact that you already invested in those nice vernier-adjustable sprockets. :oops:
Title: Re: Milwaukee Midget
Post by: Interested Observer on January 03, 2018, 08:20:58 AM
Quote
These things are notorious for uneven cooling

Yes, but why uneven or inadequate cooling?
Do we know that this is due to cavitation?  On what basis?

I have a dim recollection of previously discussed concerns about overheat and head gasket troubles, which may be a chicken/egg issue of its own and apart from possible cavitation or other maladies.

All of which is to wonder if we know what the root of the problem is.

What do the UK racers with large displacement and/or turbos do about it?  (As if they would let-on.)
Title: Re: Milwaukee Midget
Post by: jacksoni on January 03, 2018, 08:39:55 AM
Couple of questions Mark and Chris- who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design? I have been using Gates carbonGT 8mm belts- limited lengths available- but super strong and "they don't stretch"... :roll:

Are there any spots on head and or block for drilling some ports for additional cooling in and out that might help even things out?

Jack

Sorry, I missed that info. Thought was a quick and easy.

That's been in discussion since the day the block arrived.

The belt, I can get a HP piece out of Britain - hopefully better matched to the application than the exhaust flange . . . :|
Title: Re: Milwaukee Midget
Post by: jacksoni on January 03, 2018, 07:02:04 PM
... who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design?...
Let's see if these old eyes can redeem themselves... Appears to be 25:50 teeth. But any 1:2 ratio is OK- if you go with custom sprockets.
The pitch appears to be 8mm, and tooth profile looks to be at least darn close to "modern" round tooth profile.
Hey- custom sprockets offer another water pump speed reduction, via a smaller crank sprocket. You'd need to consult belt manufacturer's specs for minimum sprocket size- I'm sure that a Gates GT-2 or GT-3 8mm belt can run reliably on as small as a 22 tooth sprocket.

Oops... I neglected the fact that you already invested in those nice vernier-adjustable sprockets. :oops:

Ok.  Counting I get 48. A 48 tooth sprocket is 4.758" in diameter in 8mm belt, larger than the ruler held across one a page or two back shows. So I was just wondering.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 03, 2018, 10:02:04 PM
... who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design?...
Let's see if these old eyes can redeem themselves... Appears to be 25:50 teeth. But any 1:2 ratio is OK- if you go with custom sprockets.
The pitch appears to be 8mm, and tooth profile looks to be at least darn close to "modern" round tooth profile.
Hey- custom sprockets offer another water pump speed reduction, via a smaller crank sprocket. You'd need to consult belt manufacturer's specs for minimum sprocket size- I'm sure that a Gates GT-2 or GT-3 8mm belt can run reliably on as small as a 22 tooth sprocket.

Oops... I neglected the fact that you already invested in those nice vernier-adjustable sprockets. :oops:

... who many teeth on the crank and cam pulleys?. What is the pitch of the belt and tooth design?...
Let's see if these old eyes can redeem themselves... Appears to be 25:50 teeth. But any 1:2 ratio is OK- if you go with custom sprockets.
The pitch appears to be 8mm, and tooth profile looks to be at least darn close to "modern" round tooth profile.
Hey- custom sprockets offer another water pump speed reduction, via a smaller crank sprocket. You'd need to consult belt manufacturer's specs for minimum sprocket size- I'm sure that a Gates GT-2 or GT-3 8mm belt can run reliably on as small as a 22 tooth sprocket.

Oops... I neglected the fact that you already invested in those nice vernier-adjustable sprockets. :oops:

Ok.  Counting I get 48. A 48 tooth sprocket is 4.758" in diameter in 8mm belt, larger than the ruler held across one a page or two back shows. So I was just wondering.

OK guys, did some tooth counts in between other chores today.

Verified tooth count for the drive belt is:

Crank gear:            24T
Water pump gear:   24T
Cam drive gears:    48T

So, as I suspected, the water pump runs at crank speed.    OK if the crank average speed is 3500 rpm.     Probably a bit high @ 7500 rpm.    Unfortunately, the impeller is a stamped steel p.o.s. that does not lend itself well to being cut down.    There is room on the water pump for a larger drive cog, so Chris will be checking with "Briddish" suppliers, to see if anything is available from Titan or another mfg.

And, yes, the belts are HTD, metric, 8mm pitch.   I think the H/D belts are Kevlar reinforced, rather than fiberglass.   Given the "trauma" of losing a belt, Kevlar it is . . . . .

Chris made another trip "below the curtain" today, and a lot was accomplished.   I'll let him fill you in on some of the issues.

 :cheers:  :dhorse:  :cheers:
Grindyboy
Title: Re: Milwaukee Midget
Post by: Old Scrambler on January 03, 2018, 10:06:34 PM
Try this for the photo-bucket fix.......was just posted yesterday..........

https://chrome.google.com/webstore/detail/photobucket-hotlink-fix/kegnjbncdcliihbemealioapbifiaedg/related?hl=en

This fix should be good to view pics ALREADY POSTED...........
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 03, 2018, 10:28:56 PM
Quote
These things are notorious for uneven cooling

Yes, but why uneven or inadequate cooling?
Do we know that this is due to cavitation?  On what basis?

I have a dim recollection of previously discussed concerns about overheat and head gasket troubles, which may be a chicken/egg issue of its own and apart from possible cavitation or other maladies.

All of which is to wonder if we know what the root of the problem is.

What do the UK racers with large displacement and/or turbos do about it?  (As if they would let-on.)


I am not aware of any "uneven" cooling issue with the K engine.

The issue, as I understand it, is overheating, due to loss of coolant.   There are 2 or 3 common causes of this malady:

A/   Poor head gasket performance.  Variety of reasons.
2/   Loss of head gasket clamp load.   Reuse of torque to yield fasteners is the main culprit, but there are others.
d/   Malfunctions of the thermostat and the coolant recovery system.    Also, a complicated coolant "bleed" procedure, which could have been prevented by a "pressure bleed" system coupled with an adequately sized coolant surge tank.

I'm not going to "presume" uneven cooling.    But the other issues have been, are being, or will be addressed, prior to the next appearance at Bonneville.

I'm not going to "presume" cavitation either.     I just don't think it's good idea to spin water pumps at crank speed on high rpm engines, just from a hp standpoint.    I want to check what the Brit builders are doing on this issue.    For expediency, we might just have to spin the pump at crank speed, and raise the cooling system pressure to retard any cavitation issues that might exist.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on January 03, 2018, 10:37:42 PM
I am using the Gates Poly Chain Gt Carbon  belt which seems to be their best and toughest. It has survived my own design and construction to 10250rpms multiple times so far without a whimper.  They use the modified curvilinear tooth which is a modified HDT type. Here is a listing of the lengths for the 21mm wide belt: http://www.gatespowerpro.com/Comergent/en/US/adirect/gates?cmd=catNavigateFrame

Gates has software called Gates Design IQ3 which will allow total design of the belt system with pulleys, idlers, tensioners etc and then tell you how big the belt needs to be (if you can guestimate torque loads) and more importantly if you are changing from the standard tension for which you may have specs, what the tension should be if you are using their (non stock to Rover etc) belts. If you change the water pump pulley you can use this to tell how long the belt needs to be and compare to what's available, particularly if also you are going to a non stock idler/tensioner (manual vs spring). It also tells you what deflection corresponds, with a tension gauge, to the proper load and on which stretch of belt you are measuring,. It is available for download.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 03, 2018, 10:46:23 PM
Today's work list:

I'll let Chris do the flowery prose.    Just the list from me.   We are chipping away at it . . . . .

1/  Ground the block for starter clearance, 3 places;
2/  Did the offer up on the starter, looks good.
3/  Modified the starter for alternate B+ post location.  Completed, and tested.    The coppersmith was in . . . . . .
4/  Marked out the Lexan plate for revised starter location, fits, JFB, but now fits after the mods.
5/  Cut and fitted exhaust flange studs/ washers/nuts.
6/  Cut and ground clearance for water outlet into the RH side of the SS exhaust flange.
7/  Did a bit of fitting on the belt drive.
8/  Added the new oil pump to resolve belt fitment issues.
9/  Added the new water pump for belt drive fitment issues.

and I'm sure there were other things . . .

And we sent positive thoughts and a prayer for Freud.

You get the rest from Chris . . . .

 :cheers: :cheers: :cheers:
Tiredboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 03, 2018, 10:54:57 PM

I am not aware of any "uneven" cooling issue with the K engine.


I'll clarify from my understanding.  See "d" above - #6565.

The external thermostat would open late in the engine heating cycle - or stick - or be of an inappropriate temperature - and douse the sleeves with coolant.  Maybe I guild the lily by referring to it as "uneven cooling" - I think "thermal shock" is the term used in the posts and articles, some of which pointed to this anomaly as a contributing factor in head gasket failure.

At the end of the day - we want to avoid any shock.

Nevertheless - wow - productive day, indeed.

Everything is starting to fit - more or less.  Relocated the starter terminal, Mark took a die grinder to the block, and it's determined that we actually may be able to utilize the starter to do something as crazy as STARTING THE CAR!

I've got a pdf in my e-mail inbox of the original blueprint of the adapter plate, I purchased some plate, Mark's sussing out the idler, I grabbed the intake stubs to work on intake design, we ate $1.00 tacos at a German pizza restaurant.

Yeah - good day.

If you pray, please pray for Freud.  We've been worried about him all day.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 03, 2018, 10:57:08 PM
I am using the Gates Poly Chain Gt Carbon  belt which seems to be their best and toughest. It has survived my own design and construction to 10250rpms multiple times so far without a whimper.  They use the modified curvilinear tooth which is a modified HDT type. Here is a listing of the lengths for the 21mm wide belt: http://www.gatespowerpro.com/Comergent/en/US/adirect/gates?cmd=catNavigateFrame

Gates has software called Gates Design IQ3 which will allow total design of the belt system with pulleys, idlers, tensioners etc and then tell you how big the belt needs to be (if you can guestimate torque loads) and more importantly if you are changing from the standard tension for which you may have specs, what the tension should be if you are using their (non stock to Rover etc) belts. If you change the water pump pulley you can use this to tell how long the belt needs to be and compare to what's available, particularly if also you are going to a non stock idler/tensioner (manual vs spring). It also tells you what deflection corresponds, with a tension gauge, to the proper load and on which stretch of belt you are measuring,. It is available for download.

Thanks Jack.

Needless to say, the vernier cam cogs are staying.

Belt width will remain the same as stock.

Might change the belt length, and the water pump cog might get bigger.

The spring loaded idler is GONE.    Replaced with a manual, Cosworth style.

I still have my Burroughs gage from my Cosworth BD days, so I'll use that to set whatever tension Gates recommends.   And a heavy duty belt from some source will be used.

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 04, 2018, 06:29:31 AM
Your Comma Cop is always at work, even while many of you are asleep.

MM said:  "...Maybe I guild the lily ...""

Nope.  You gild a lily, you join the Guild.

After all, I AM a prime member of the Comma Cop Guild. :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 04, 2018, 09:52:43 AM
Your Comma Cop is always at work, even while many of you are asleep.

MM said:  "...Maybe I guild the lily ...""

Nope.  You gild a lily, you join the Guild.

After all, I AM a prime member of the Comma Cop Guild. :dhorse:

One of those phrases I've always heard, but never actually put to paper.

Thank you, Comma Cop!
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 04, 2018, 10:25:36 AM
"Guildy as charged!"  :x :-D
Title: Re: Milwaukee Midget
Post by: tortoise on January 04, 2018, 01:48:41 PM
 “To gild refined gold, to paint the lily, to throw a perfume on the violet, to smooth the ice, or add another hue unto the rainbow, or with taper-light to seek the beauteous eye of heaven to garnish, is wasteful and ridiculous excess.”

Title: Re: Milwaukee Midget
Post by: jdincau on January 04, 2018, 01:54:34 PM
Does the Milwaukee Midget belong to the lollypop Guild? I know, it isn't Friday yet.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 04, 2018, 02:10:16 PM
Does the Milwaukee Midget belong to the lollypop Guild? I know, it isn't Friday yet.

No, nothing as sweet as that, but I am angling to get these guys to stop by in April for a photo shoot . . .

http://pabsttheater.org/event/emwf2018/

Yup, we're not in Kansas anymore . . .
Title: Re: Milwaukee Midget
Post by: Dynoroom on January 04, 2018, 02:43:37 PM
Toto too?


Okay...... I'll stop now
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 04, 2018, 05:13:38 PM




We ate $1 tacos from a german pizza restaurant..... :-o :-o :-o :-o
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on January 04, 2018, 08:29:40 PM
Face it. Some people just know how to party.  :roll:
Wayno
Title: Re: Milwaukee Midget
Post by: salt27 on January 04, 2018, 10:38:36 PM
German sausage and sauerkraut pizza, delicious.     :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on January 05, 2018, 12:17:43 AM
Yeah, but German sausage & sauerkraut in a taco shell?   :roll:
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 05, 2018, 12:29:28 AM
Yeah, but German sausage & sauerkraut in a taco shell?   :roll:

Mike, climb out of the box.... those would be eaten on a flour tortilla, which would be a lot like a pizza crust, but even if you used a taco shell it would require mustard  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 05, 2018, 07:45:28 AM
http://www.kaiserspub.com/

Seriously, though - the tacos were really good.


Title: Re: Milwaukee Midget
Post by: fordboy628 on January 05, 2018, 07:58:16 AM
We ate $1 tacos from a german pizza restaurant..... :-o :-o :-o :-o

Face it. Some people just know how to party.  :roll:
Wayno

German sausage and sauerkraut pizza, delicious.     :cheers:

Yeah, but German sausage & sauerkraut in a taco shell?   :roll:

Yeah, but German sausage & sauerkraut in a taco shell?   :roll:
Mike, climb out of the box.... those would be eaten on a flour tortilla, which would be a lot like a pizza crust, but even if you used a taco shell it would require mustard  :-D

Hey guys,

Kaiser's Pizza and Pub, Gurnee, IL

https://www.facebook.com/Kaisers-Pizza-Pub-Gurnee-117522088265992/

Daily food and drink specials.    They are deservedly, very highly rated on Yelp, Facebook, Travel Zoo, etc.    Because the food is GOOD.    We eat there every Wednesday lunch, 'cause it's dollar Taco Wednesday.   Fermented libation selection is limited, but at lunch time I'm downing Dr. Pepper anyway.   According to the midget, best patty melt he's ever had.   And the Tacos are outstanding at the regular price.   Hell, Mrs. Fordboy even likes the place.

If any of you gentlemen ever get to Gurnee, I'll buy lunch . . . . .  especialy if it's dollar Taco Wednesday . . . . .  :roll:    Bonus eats for off continent visitors and Utah residents . . . . .


OR,

The adventurous among you might consider a foray north of the "cheddar curtain" to Clifford's Supper Club, Hales Corners, Wi

https://www.facebook.com/Cliffords-Supper-Club-115764171779833/

The Friday Fish Fry is beyond belief, AND, ALL YOU CAN EAT! ! !   Again, somewhat limited fermented libations, but WTH, it's about a nice piece of fish . . . . . . .
And since it's in Hales Corners, Mrs. midget might make an appearance . . . . .

Take your pick.

There are more choices though.   Both Chicago and Milwaukee are serious food destinations.    And if we venture to Madison, Wi . . . . . . . .    

 :cheers: :cheers: :cheers:
Epicuriousboy


After all this waxing eloquent about pubs in the region, I would be remiss not to mention the current climate conditions for you over-enthusiastic would be visitors lining up to buy your plane tickets or jumping into your vehicles:

It's so cold this morning, I farted snowflakes . . . . . .

 :cheers:
Seriouslyfrozenboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 05, 2018, 11:12:25 AM
And now, we return you to our regular programming . . . . . .

midget,

Did a little research on racing alternators this am.    For a Powermaster 100 amp racing setup:

A/   Just the alternator is ~ $380, NO driven pulley
2/   Driven pulley/Drive pulley combo, in HTD    ? ? ?
d/   generic high mount Bracket kit  $310-$410
z/   + fabrication time to mount   ? ? ?

And there is not a lot of extra space in front of the engine for driving accessories . . . . and may require a longer front crank bolt, for which there is limited or NO room . . . . . .

Since this looks like it will easily tear up a $1000 bill, and a batch of fabrication time, I'm thinking the 16v battery and associated hardware is looking like the way to go.

Your thoughts?

 :cheers:
Costeffectiveboy
Title: Re: Milwaukee Midget
Post by: manta22 on January 05, 2018, 11:26:14 AM
"2/   Driven pullet..."  what kind of a chicken outfit is this?   :-D

Seriously, instead of going to a 16V battery, how about using a buck-boost regulator? They convert an input voltage to a higher or lower adjustable output. For example, if you use a 12V battery input and have the regulator output voltage adjusted to 12V, things operate as normal. If the battery discharges to 11V, the regulator output stays at 12V. With a 12V battery input you could also adjust the regulator output to 13V or even higher... and hold it there as the battery discharges. The question is, how much current do you need- exclusive of the starter (if one is used)?



Regards, Neil
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 05, 2018, 11:33:13 AM
Or you could steal an idea from the Burkdoll Klan..... the little blue truck with the drive shaft driven supercharger.... mount it on the rear end, you get your charge when you need it toward the end of the run...
Thinking outside your little box...car  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 05, 2018, 11:33:44 AM

"2/   Driven pullet..."  what kind of a chicken outfit is this?   :-D


Oops! ! !

Well I guess spell check is not intention check . . . . .   Corrected now.   Thanks Neil.

Glad I didn't get caught by the comma cop . . . . . .

 :cheers:
IthoughtIwrotewhatImeantboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 05, 2018, 12:21:07 PM
"...IthoughtIwrotewhatImeantboy..."

Another way of saying "What?  Couldn't you read my thought bubble?"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 05, 2018, 12:38:51 PM
Needs a new battery, anyway.

Class permits removing the alternator.

Neil, I like the techno-approach, but I want a ton of reserve with no reliability issues.  Looks like we're going with an electric water pump, in-tank fuel pump, efi.  And not that I would ever let the voltage drop to that level, but with a buck boost, you can be fooled into thinking you're running a full charge, and then it all falls off the table.

Stainless - I recall David Hobbs' BMW 320 IMSA car from the early 1980's used a similar set-up.  If I were running at Road America or Brainerd, I'd say yes, but this would be hanging out under the car, it would need to be attached to the axle, and I'm just not comfortable kicking up salt into an alternator.  It would be about where the fuel pump used to be, and that took a solid salination last time we ran.

$500.00 and I'm done.

Keeping this aspect simple is in my best interest.
Title: Re: Milwaukee Midget
Post by: manta22 on January 05, 2018, 12:44:27 PM
" And not that I would ever let the voltage drop to that level, but with a buck boost, you can be fooled into thinking you're running a full charge, and then it all falls off the table."

That is the whole idea of a buck-boost regulator, it wrings out all of the usable energy in a battery. Monitor the input battery voltage to keep tabs on the battery state of charge, not the output.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jdincau on January 05, 2018, 12:45:06 PM
We run a 16 volt battery with no problems. It is used for starting, MSD ignition and AEM data collection. At El Mirage a charge is good for a weekend, at Speedweek we charged it every night. Starting a high compression 4 cyl is much easier with the added voltage. FWIW most people I know running electronic fuel injection run alternators.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 05, 2018, 02:14:32 PM
Chris,
If you are going to go with the electric pump I would highly recommend the Davis Craig pumps from Aussie land. They are the only people that will provide you with actually flow vs pressure curves that will help you select the pump. You will probably need at least 15 gpm at pressure, for your engine and you can easily select the right size pump using their info. All other electric pumps are rated at a zero outlet pressure which is really meaningless. The actual flow drops pretty rapidly as the pump out let pressure is increased.

Use lots of radiator pressure, 25 psi cap min, as this will keep the water around your exhaust valves from boiling and lots of flow to keep the water flow turbulent through the engine.

You mentioned the old David Hobbs/McLaren 320I, I actually owned that car for about 7-8 years with a friend of mine, Harry Haggard, and yes the alternator was driven off of one of the rear axles. It had a champ car quick change rear end with independent suspension and they had a vee belt pulley mounted to one of the CV joints. Not what I would suggest for your setup

Rex

Title: Re: Milwaukee Midget
Post by: Interested Observer on January 05, 2018, 02:21:30 PM
One (big) battery for engine control, ignition, FI, data.
Second battery for everything else - water pump, fuel pump (?),  etc.

Solo electric water pump flow rate should be verified in-situ to assure adequacy.  (Electric water pump performance claims are nonsense.)  Or, generate pressure vs. flow data for the engine and the pump and see if cross-over is adequate.  The question is, what is adequate?

Might consider using the electric water pump to “supercharge” the stock water pump.  Would help with any cavitation concerns, reduce Hp loss, however flow rates would have to be compared.  Simpler than monkeying with speed reduction schemes. 

(Now I see Rex's previous reply, and see we have similar opinions of most electric pumps.)

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 05, 2018, 05:10:43 PM
"...IthoughtIwrotewhatImeantboy..."

Another way of saying "What?  Couldn't you read my thought bubble?"

And just why the heck not? ? ?    Weren't my thoughts coming through loud enough?

Maybe I should just take the tinfoil off of my head . . . . . . the outgoing signal might improve . . . . . .

But I'm not taking any responsibility for errant consonants, even if they are my fault.   That's a job for a "comma cop".   Last time I checked, the board had one of those already.    :roll:

 :cheers:
Icanonlydosomuchboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 07, 2018, 02:48:16 PM
Okay - Wossner order winging its way to Noonan along with the requested chamber mold.  John, I hear you're on the mend from the November meet.  Drop me a PM if you read this before the package arrives.

Found my injectors and I'm working on a throttle body set-up utilizing a shortened stock manifold.

Let me throw this one out to those who have used EFI at Bonneville -

High impedance saturation injectors, or low impedance peak-and-hold?
Title: Re: Milwaukee Midget
Post by: Dakin Engineering on January 07, 2018, 05:59:07 PM
High impedance

Sam
#6062
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 07, 2018, 09:13:13 PM

Found my injectors and I'm working on a throttle body set-up utilizing a shortened stock manifold.

Let me throw this one out to those who have used EFI at Bonneville -

High impedance saturation injectors, or low impedance peak-and-hold?

Are you using an aftermarket EFI or adapting something?  I believe my Suzuki, Honda s2000 and Seimons injectors are all high impedance. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 07, 2018, 09:24:49 PM
YAY FOR FLICKR!

This is how it's starting to mock up -

(https://farm5.staticflickr.com/4693/38858655584_cc5c1f7fb0_k.jpg) (https://flic.kr/p/22cNLuq)FSCN0976 (https://flic.kr/p/22cNLuq) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://farm5.staticflickr.com/4633/38858656514_cea786a953_z.jpg) (https://flic.kr/p/22cNLLs)DSCN0977 (https://flic.kr/p/22cNLLs) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://farm5.staticflickr.com/4734/38858656014_99df057083_k.jpg) (https://flic.kr/p/22cNLBQ)DSCN0978 (https://flic.kr/p/22cNLBQ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Okay - looks like I'm back to posting photos.  And to Photobucket . . . FLICKR YOU!

Certainly not as pretty as a Weber DCOE - but this looks like it just might work.

I purchased these aftermarket throttle bodies for a KZ1000 about 2 years ago.  I have NO IDEA who makes them, but they're clean and the right size - ~38mm.

Mentioned previously, we whittled down one of my stock k-series manifolds, and once we get the ends machined down to a consistent height between the four ports and blend the intake to the throttle bodies, other than bracketing - which I bought screws for today - we should be pretty much good to go. 

What saves a lot of time with this is that the injector angle is spot-on for the application.  A fabricated manifold would have taken days and dollars to make work.

Will need to produce a proper fuel rail - this one is cracked, but serviceable for a mock-up.

The one issue with the new throttle bodies is that they have two injector bungs on them, which I suspect were in place for two fuel rails to support an NO2 set-up on the previous installation.  I'll be using neither.

A trip down to American Science and Surplus may have solved the problem.  Picked up some "0" sized 13mm tapered test tube stoppers, and they fit rather nicely.  My thinking is that I can trim them down, tap threads above shoulders in the injector bung, and secure them in place with set screws of some variety.  At least that's the idea I've been muddling over in my ice-encrusted noodle this weekend.

Sam mentioned he supported high impedance for Bonneville, but didn't mention why. 

From what I've been reading, for idle and midrange, peak-and-hold seems to be the way to go.  But from an electronic point of view, I'm liking the circuitry "safety cushion" that lower amperage drivers and high impedance systems offer.  I do understand that they need to be "finessed" more, but honestly, anything has to be more accurate than the controlled leaks of a carburetor circuit.

Please, share your experiences with either or both.

Stainless - still deciding on an ECU.  I've got a bit of a handle on the Electromotive systems, and they make a 4 cylinder sports car system utilizing high impedance injectors, as well as their other low impedance systems.  Both data log, but the 4 cylinder system requires I have a laptop on board to do so.

Tom down at T&T has a ton of experience with the Holley systems, but I'm not sure that they're compatible with the wasted spark coil packs I already have.  I wanted to talk to him at lunch about it last Wednesday, but the day exploded, and I didn't get the face time.

 
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 08, 2018, 06:52:16 AM
Say, uhh, midget,

Nice photos.    Looks like this "bastardization" might actually work.   Rather than the rubber plugs, which probably will react poorly with gasoline, maybe aluminum plugs with Viton o-rings?   Double check the linkage for operation in the correct direction.   It would be nice to reuse things like the throttle position sensor.


But uhh, I don't recognize the background in those shots as your garage workshop . . . . . . .

Or did you upgrade the digs in my absence?    :roll:

Are Stewart and Eastwood your new laboratory assistants?

Inquiring minds . . . .  well, don't care actually!

 :cheers:
Felinelessboy
Title: Re: Milwaukee Midget
Post by: jacksoni on January 08, 2018, 08:32:05 AM
"From what I've been reading, for idle and midrange, peak-and-hold seems to be the way to go."

And you are interested in this Why? It is Bonneville after all. WFO 99.9% of the time.  :roll: :evil:

Is my understanding most "modern" systems (as in current street cars) use the low current/high impedance injectors but the choice may be determined by your ECU/system, not your choice. Aftermarket systems have been going that way as well and the range of injector flows has gone way up for high output systems. You are not in that category for flow so the range of available is wide. Some aftermarket systems will drive either. Driveability, turbo applications, emissions are not your issue so simple can work though yes, you want it tuneable and it needs to idle and yes the mid range has to be set as you go through it once in first gear on the way to a new record.... :cheers:

Talk to the guy (fordboy too) who will be tuning it and get their input. Not sure about Holly systems designed for big V8s running a 1L well. Experience here counts. Consider Megasquirt (I have no experience; I use something else which runs low impedance injectors quite well- idles easily and runs strong in all ranges) DIY Autotune markets Megasquirt both kits and assembled as well as other parts.  Last I spoke with him, had a very experienced tuner working for them who has Bonneville experience and who has posted here in the past. Goes by Dieselgeek. Blocking his name at this instance. I have used FiveOMotorsports for injector sourcing also.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 08, 2018, 09:58:37 AM
"From what I've been reading, for idle and midrange, peak-and-hold seems to be the way to go."

And you are interested in this Why? It is Bonneville after all. WFO 99.9% of the time.  :roll: :evil:


Actually, I don't know if I am.  The flip-side of the equation is that I've read little advantage to WOT application from a peak-and-hold system.

I really don't want to tear into a Megasquirt and re-configure wires on a circuit board or go with additional modules to accommodate the coil pacs I already have - that's a little too "Heathkit".
Title: Re: Milwaukee Midget
Post by: Dakin Engineering on January 08, 2018, 11:19:04 AM
High current means high heat.
High heat is the quickest way to kill electronics.

I'll be adding coil triggers to my new MicroSquirt to separate the high heat/ current from the ECU.

Sam
#6062


Title: Re: Milwaukee Midget
Post by: jacksoni on January 08, 2018, 03:11:18 PM
MM, I am sure you understand my comment was very tongue in cheek. I don't think for Bonneville the type of driver/injector makes much difference. What the ECU is telling the injector though, is important ie the tune/ temp, press, altitude etc adjustments. Not pushing the megasquirt at all but I suspect any configuration you want (for your individual wasted spark coils etc) can be had without you having to rewire it. Software output.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 08, 2018, 03:37:58 PM
Chris,
Not sure which ECU you are looking at but AEM has a unit almost specifically designed to small 4 bangers and I know their stuff works very well, lots of records at the salt with their equipment. Talk to Nathan Stewart, he drives Skip Pipe's roadster. Great guy and really knows AEM stuff.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 10, 2018, 12:24:20 AM
Alright - off to "ill annoy" again tomorrow.  Weather has finally broke, and we're expecting 40+ degrees - and rain.

The things I do for dollar tacos . . .

Fordboy's been bustin' his hump the last few weeks on this - Again, a thousand "thank-yous". 

But I really want to get a good talk in with Tom on Wednesday regarding the Holley system, so I'll just keep shelling out the bucks and listen between the cilantro and tomatoes.

Much to do -
 
A - mill the manifold
B - cut and drill the TB brackets
C - sort out the linkage - I'm bringing some extraneous Weber and SU pieces
D - determine the throttle position sensor mounting and type - probably a GM piece of some sort
E - move ahead on plumbing - I've got enough aluminum tubing in my truck to build a small Zippe centrifuge 
F - time permitting, pull the trigger on the oil pan chop - for which I bought sufficient plate

Ordered up the 16v battery and charger today - should see it on Friday.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 10, 2018, 07:11:11 AM
Tangent:  Did any of you ever want to see quantification of the difference between Wisconsin people and Illinois folks?  Like, a real example of how differently they think?


 :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 10, 2018, 07:45:44 AM
True - I'm not nearly as well organized as Fordboy . . .

But by including letters AND digits, you go from a list that will fit onto a single sheet of college ruled notebook paper - to an infinated number of projects . . . +26.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 10, 2018, 10:24:06 PM


Much to do -
 
A - mill the manifold - DONE
B - cut and drill the TB brackets - DONE
C - sort out the linkage - I'm bringing some extraneous Weber and SU pieces - DONE, with the added bonus that I left 'em with Mark, cleaning out another corner of my basement
D - determine the throttle position sensor mounting and type - probably a GM piece of some sort - DONE  . . . AND it is
E - move ahead on plumbing - I've got enough aluminum tubing in my truck to build a small Zippe centrifuge - DONE, without having to go nuclear
F - time permitting, pull the trigger on the oil pan chop - for which I bought sufficient plate - BEGAN with a trip to Mundelein AND delivered to Mike Hart to perform the chop.

Ordered up the 16v battery and charger today - should see it on Friday. AND received tracking information indicating just that.

Mark - THANK YOU!  :cheers:

Will try to pull pics from my phone - a solid day.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2018, 06:05:26 AM
Further tangent . . . . . .

Tangent:  Did any of you ever want to see quantification of the difference between Wisconsin people and Illinois folks?  Like, a real example of how differently they think?


 :roll:

SSS,

As a former resident and card carrying member of Illini nation, you understand only too well "la difference" between the residents of both states.

And as a former "educator", I have some suspicions that your cogitation process may place too much value on being "in ordnung". . . . .


On the other hand, I try not to worry about graphical restraints on the order of my thinking.    And mathematically speaking, I do not allow the limitations of regular letters and numbers.   I use those of negative and imaginary values with regularity, especially when they add humor value . . . . .  it just allows . . . . . more "possibilities" . . . . . .  :wink:   And, as someone astutely observed, I give "the box" little countenance.   It's not so much an Illini nation thing, as it is a Mark thing.    I'm fond of describing myself as: "Precisely, off center".


On a further note, I think a clarification is in order about my friend the midget.   Astute followers of his build diary know that Chris is a native Hawkeye, ie: born in Iowa.   I have come to recognize that his continued residence in Sconnie nation, is one of mere convenience.    Possible reasons might include:

A/   Continuing relationship with a woman of Sconnie nation heritage.   Ah, amour, who can explain it . . . . . . . . . .
2/   Residence conveniently situated to allow copious consumption, er sampling . . .  :wink: , of superb craft brews.   Or maybe he just wants to live in the suds consumption capital of the nation . . . . . .
d/   Or perchance, it might be a need to be able to purchase and consume marvelous fresh and smoked sausage.   Local meat processors "do their wurst" . . . . . .
z/   Other reasons I can't possibly perceive . . . . .

 :cheers:  :cheers:  :cheers:
Captainobvious
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2018, 06:50:26 AM
midget,

Your idea about using 1" BX flexible conduit is a great idea for exhaust system mockup.   1" BX has a 1.360" OD and is very close to the sizing needed.    I also think that you will need to fill the pipes with something, like the foam you suggested, to "stiffen" the pipes."    Perhaps SSS has some ideas for "pipe stiffening" he might be willing to share . . . . .

It does save the expense of an ICE system, but the beauty of the ICE system is the ease of cutting the segments.   Your idea requires a return to some "trial and error" fitting of the pipe segments.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on January 11, 2018, 07:17:46 AM
Fordboy said:   "...Perhaps SSS has some ideas for "pipe stiffening" he might be willing to share . . . . ."

Nancy's busy, so she's not gonna help, and

Sildenafil is available in a commercial paste form for doing such projects, so

That leaves Aaron's Rod.  It's an incantation used by Star, Empress of the 20 Universes and it makes thing stiff (exhaust pipes, ropes, or "that", too).  Let's see who's well-read here, and can finish the story about Star.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2018, 07:21:02 AM
THROTTLE BODY PORN! ! !

midget,

The first priority is to send off a BIG THANK YOU to Tom Olsen, T & T Racing Engines, for allowing us interlopers in his facility, to perform these various "co-mingling of the species" machining operations.   Most V8 guys just wouldn't understand . . . . .


My (P/B free) photos from yesterday's progress.    You get to provide descriptions if you want them this morning. . . . . .

AND, you might want to mention the clever way the throttles were originally actuated, and the amount of time that was expended on that.    Details . . . . . .

Also, had an idea about an idle stop adjustment that is independent of the throttle cable.   Going to check it out this morning, AFTER the Ford flow test . . . . .


Upper shot of the co-mingling of the species, K thermoplastic manifold mated with Suzuki/Kawasaki throttle bodies.   Stock fuel rail and stock water inlet pipe fitted for clearance checking.    Internally the sizing between the stock manifold and the throttle bodies is: Workable.    The cost factor is about 6%/7% of the cost of custom Jenvey throttle bodies, and YES, we did invest 12/15 man hours in fitting and fiddling and we are still not completely finished.    It will work out acceptably because the target bhp on the first iteration is 125/130, and not 170+.     When we have some success with this perversion, we will probably attempt to "ramp up the output".
(https://farm5.staticflickr.com/4749/25758372758_004c996156_h.jpg)


Same subject matter from below.   We decided to keep one alignment bar long for the time being, until the TPS is worked out.
(https://farm5.staticflickr.com/4660/25758373168_1596e15638_h.jpg)


Top view without water pipe and without fuel rail and injectors.
(https://farm5.staticflickr.com/4666/27852265929_9dcd6bee10_h.jpg)


Another lower shot showing throttle stop adjustment bolt.   Also showing stock water inlet/thermostat housing.   Yeah, it's thermoplastic . . . .
As yet, unsure if it will be reused.    It does provide some "convenience", but it needs a "risk assesment".

(https://farm5.staticflickr.com/4750/39600163312_1461ad15ca_h.jpg)


More detail of the stock water pipie and the water pump inlet/thermostat housing.
Water pipe routing for installation in the MM needs to turn 180 degrees to connect to the front mounted radiator.
Original engine installation in most Rover products is transverse, hence the stock water pipe heading around the back of the engine.

(https://farm5.staticflickr.com/4619/39600163122_0369cdfdca_h.jpg)


Before shot of the unmodified oil sump.   It is going to get "clipped", to provide more ground clearance.
Less sump volume is probably going to require using either an Accusump or a dry sump system.

(https://farm5.staticflickr.com/4748/27852265759_7f485c78fa_h.jpg)


 :cheers:
Photogboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2018, 09:58:19 AM
midget,

Just had a call from Mike.   He is going to modify the cut regime on the oil pan slightly.

The parallel slice is too uneven for welding the casting back up.   He is going to add some "tilt" back into the pan, so that the short side will be still "shorter", and cut the 3-1/4" side so that the finished, welded height will be 3-1/4".  It will help oil drainage and oil changes.   And we have to redo the oil pickup anyway so . . . .

It's why I like working with Mike, always thinking . . . . .

I gave his plan the OK.

 :cheers:
Busyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 11, 2018, 10:42:46 AM
Well played.

I'll get back to you on the injector message.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2018, 12:35:07 PM
midget,

Just had a call from Mike.   He is going to modify the cut regime on the oil pan slightly.

The parallel slice is too uneven for welding the casting back up.   He is going to add some "tilt" back into the pan, so that the short side will be still "shorter", and cut the 3-1/4" side so that the finished, welded height will be 3-1/4".  It will help oil drainage and oil changes.   And we have to redo the oil pickup anyway so . . . .

It's why I like working with Mike, always thinking . . . . .

I gave his plan the OK.

 :cheers:
Busyboy

Just got another call from Mike.

The oil pan has been modified and is ready for pickup.

I guess he has been busy too . . . . .

I've got to run an errand to Libertyville later today or tomorrow, I'll grab the pan as I drive by.

 :cheers:
Movingrightalongboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 11, 2018, 07:16:05 PM
midget,

Just had a call from Mike.   He is going to modify the cut regime on the oil pan slightly.

The parallel slice is too uneven for welding the casting back up.   He is going to add some "tilt" back into the pan, so that the short side will be still "shorter", and cut the 3-1/4" side so that the finished, welded height will be 3-1/4".  It will help oil drainage and oil changes.   And we have to redo the oil pickup anyway so . . . .

It's why I like working with Mike, always thinking . . . . .

I gave his plan the OK.

 :cheers:
Busyboy

Just got another call from Mike.

The oil pan has been modified and is ready for pickup.

I guess he has been busy too . . . . .

I've got to run an errand to Libertyville later today or tomorrow, I'll grab the pan as I drive by.

 :cheers:
Movingrightalongboy

midget,

Modified oil pan has been picked up from Mike and is now at "the Ranch".

Destination T & T, on Monday morning.

DEFINITELY, speedy delivery . . . .

 :cheers:
Ineedasudsboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2018, 09:28:33 AM
midget,

I got tired of waiting for you to add captions to the photos I posted from the Wednesday work progress, (reply #6612, page 441), so I added some this AM.

I guess you are too busy at work and "tending cats".

 :wink:
Captionboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2018, 11:09:43 AM

I guess you are too busy at work and "tending cats".


Well, the cats are finally getting along - we've had them sequestered in a "house divided" arrangement for the last 5 months, but they're finally not tearing the fur out of each other.  It's a step in the right direction.

Work - the Rental aspect - remains a constant, but the new Human Resources aspect - which has been going on two years now, is increasingly taking up more and more of my time.  Technically, my hourly work week is split 50/50.  Turns out resourcing humans is more time consuming than any of us expected.

(https://farm5.staticflickr.com/4753/38959099434_854df67678_z.jpg) (https://flic.kr/p/22mFyWW)IMG_20180110_093822565_HDR (https://flic.kr/p/22mFyWW) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

We're within a millimeter on the exit diameter of the throttle bodies and the intake manifold.  Mark squared it all up on Wednesday, I've got the silicone connectors in transit, and I think it's going to work better than it has any right to.  Is it perfect?  No, but neither is the paint job on the car.  An if it goes slow enough that a blind man on a fast horse starts commenting on the paint, we'll worry about it then . . .

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2018, 11:51:41 AM
Courtesy of Polish Captioning Services . . . . . . . .



This a a photo of the stock thermoplastic inlet manifold, squared up on the T&T vertical mill.
The runners were clipped to equal length, from the bandsawn state, and a 45 degree chamfer was cut on the irregularly shaped ID.

(https://farm5.staticflickr.com/4753/38959099434_854df67678_z.jpg) (https://flic.kr/p/22mFyWW)

This isn't the part to worry about.   It's the transition from the motorcycle bits to this.    Stop worrying.     It will suck . . . . .   the way it is supposed to.   :wink:

 :cheers:
Captionboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 13, 2018, 11:55:54 AM
Also:

I'm liking Flickr more and more, as I get comfortable using the service.

I'm going to copy all my P/B images to Flickr and just let the P/B account go dormant.    The idea being that all the links will stay intact, and images might be viewable, either now or in the future.


 :cheers:
P/Bfreeboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on January 13, 2018, 02:14:06 PM
An if it goes slow enough that a blind man on a fast horse starts commenting on the paint, we'll worry about it then . . .

I'm not blind but I think it's more the direction of the brush strokes ...............  :-o :-D :-o :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 13, 2018, 05:42:08 PM
An if it goes slow enough that a blind man on a fast horse starts commenting on the paint, we'll worry about it then . . .

I'm not blind but I think it's more the direction of the brush strokes ...............  :-o :-D :-o :-D


We're using Dutch Boy Premium Exterior Latex and a China brush to improve laminar flow around the cowl, if that's where you're headed, Woody.

 :wink:
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 13, 2018, 07:09:36 PM
An if it goes slow enough that a blind man on a fast horse starts commenting on the paint, we'll worry about it then . . .

I'm not blind but I think it's more the direction of the brush strokes ...............  :-o :-D :-o :-D



We're using Dutch Boy Premium Exterior Latex and a China brush to improve laminar flow around the cowl, if that's where you're headed, Woody.

 :wink:

Brush across the back to form little trip fences to reduce drag...  :roll:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 14, 2018, 07:27:42 AM

Is it perfect?  No, but neither is the paint job on the car.  An if it goes slow enough that a blind man on a fast horse starts commenting on the paint, we'll worry about it then . . .




We're using Dutch Boy Premium Exterior Latex and a China brush to improve laminar flow around the cowl, if that's where you're headed, Woody.

 :wink:



midget,

Ahhh, the paint job.   Well, yeah, it's not "custom show quality".    So what?     It is professionally done, and very nice for a "working" race car.    Race car paint jobs get banged up over their working life, that's just the way it is.    If you want show quality paint on a "doorslammer", you have to pay the premium for epoxy or catalyzed paint.     And then, the inevitable touch ups are a pain in the brush . . .

And, for the record, most, (but not all), of the show quality painted race cars I've seen are: SLOW.    The reason?    Owners polishing their paint, instead of turning wrenches . . . . . . . .

JMHO . . . .

 :cheers:
Wrenchboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 14, 2018, 10:31:38 AM
Truly not worried about the paint, but time permitting, I might change up the look with a simple wrap.  3M has a wide selection of colors, including a green very close to the color of the EX 135.  As we're shooting for 135 hp and/or 135 mph, it might be an appropriate homage to the works cars of the 1950's.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 14, 2018, 07:08:28 PM
Chris,
I just saw that there is a big Sprite/Midget deal going on at Road America in Sept. Any thought of taking "The worlds fastest Midget" , the fastest with the standard "implement" engine that is! I love Road America, did lots of IMSA racing there back in the early 80s.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 14, 2018, 09:59:57 PM
Rex, I've already spoken to the curator of the show.  If I race at Speedweek, I'll be taking it to Road America that weekend.  If I go to WOS, it won't work.  They understand my conundrum, but yes, it would be cool to show it off at the place I really learned to love road racing.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 15, 2018, 08:23:45 AM

Rex, I've already spoken to the curator of the show.  If I race at Speedweek, I'll be taking it to Road America that weekend.  If I go to WOS, it won't work.  They understand my conundrum, but yes, it would be cool to show it off at the place I really learned to love road racing.


That's the weekend of September 14-16 for the VSCDA/ELVF, correct?    I know there will be grilled bratwurst, wish they sold drinkable brew . . . . . . oh well, can always bring my own.

If you are at WOS racing the car, I'll be there, again bringing my own . . . . . .

Just want to mark up my calendar.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 15, 2018, 02:47:00 PM
Fordboy,
You are obviously not a PBR fan!

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 15, 2018, 03:16:03 PM

Fordboy,
You are obviously not a PBR fan!

Rex


Rex,

Ahh yess . . . . PBR.     Well, the taste of PBR reminds me of what all my great uncles drank:  Blatz

And yes, I think it tastes just like it is pronounced . . . . .    :roll:

Now I realize that PBR is Chris's "go to" choice when the pickin's are slim, something I've chosen to "overlook", and I concentrate on his other, "more redeeming qualities" . . . . .   :?



However, I do not think of myself, nor did I start off as: "a fermented beverage elitist" . . . . .

BUT, I do agree with Stainless.

Life is too short to consume, er, sample, nondescript beers.    And I'm just too "long in the tooth" to change my opinion.

JMHO . . . .


and everyone is entitled to their own, opinion, and their own preferred brand.   :-D

 :cheers: :cheers: :cheers:
Goneovertothedarksideboy
Title: Re: Milwaukee Midget
Post by: salt27 on January 15, 2018, 05:33:57 PM
Just don't hand Stainless an IPA, he'll had it right back.  

Been there done that.   :-D  

  Don
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 15, 2018, 06:31:43 PM

Just don't hand Stainless an IPA, he'll had it right back.  

Been there done that.   :-D  

  Don

As would I.    :-D   More for you guys that enjoy it!

Nothing wrong with IPA's of course, just not my cup of tea, er . . . . . , not my pint of brew!  :wink:

I'm hoarding all the dark, malty and Burbon-ey stuff I can get my hands on.

I'll share with Bob.


But I'm not "wasting it" on you IPA guys who will just complain about the "lack of bite".    :roll:    :roll:

We will have to "compromise" on something else . . . . . .

 :cheers:  :cheers:  :cheers:
Darkandmaltyboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 15, 2018, 09:57:08 PM
Hey Don, if it is any consolation a good friend of mine makes a double IPA that is well balanced and quite good... it does not make you make the face...  :-P
He also made his first NE IPA, came in at 9.8% ... it is drinkable, but we ended up killing his batch of Belgium Quad first so I will have to sample that one again to be able to pass judgement.
He always has a Brown or Stout on tap... that's what his wife likes...
Back to your regular programming.... I need to grab a Bells Cream Stout out of the fridge and let it warm up a little  :wink:
Title: Re: Milwaukee Midget
Post by: salt27 on January 15, 2018, 11:59:12 PM
Chris, sorry about the hijack but after all we are talking beer.   :cheers:

Stainless, actually for the last couple of years I have been drinking Pelican's Kiwanda, it's a pre-prohibition cream ale.

I'll bring you a sample.

  Don
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 16, 2018, 01:39:44 AM
He's going to be at Gairdner take it there Don :cheers:

We're IPA drinkers at my place, have been for a good while, I just turned a double IPA brew that's pretty tidy....personally if it's over 8% I reckon it's barley wine....

PBR, hmm, Bud, all of our domestic beers here they don't have enough of what makes beer in them for me...the fact is they're made with the cheapest possible ingredients and they taste like it, not that I'd know, I barely touch the stuff.
Title: Re: Milwaukee Midget
Post by: salt27 on January 16, 2018, 01:55:26 AM
James, Oh man would I love to be at Gairdner with the Bonneville crew but it's not in the cards this time.

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 16, 2018, 11:07:30 AM
One of the reasons IPA has taken off in recent years that they can be commercially produced as cheaply as an American Lager.

I'm not persuaded by the cache of an exotic European-Asian origin backstory.

I know cheap beer when I drink it, because I drink a LOT of it.

 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2018, 10:05:04 AM
Silicone intake connectors arrived yesterday, as did the battery and charger.

Just for fun, I threw a volt meter on the terminals. 

18.42 V, right out of the box.

This thing delivers more watts than a Marshall Stack - and it weighs about the same . . .

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2018, 06:22:15 AM
and yet again . . . . back to our regularly scheduled programming . . . . . .

Transvestite Oil Pan Porn! ! ! !

aahhhh, maybe just "oil pan transition" or "oil pan modification" would be a better headliner . . . . .  :roll:



Result of the trimming surgery . . . .
(https://farm5.staticflickr.com/4757/39758675421_29ac918ed3_h.jpg)



Closer view of just the remaining pan
(https://farm5.staticflickr.com/4750/39758675791_80124d4449_h.jpg)



The "removed" segment
(https://farm5.staticflickr.com/4622/27980016469_5df5af2768_h.jpg)



Longitudinal view:
(https://farm5.staticflickr.com/4678/27980016109_b23e8a6343_h.jpg)



Lateral view:
(https://farm5.staticflickr.com/4673/39727056712_9657583e76_h.jpg)




Close up of the oil pan drain plug hole:
(https://farm5.staticflickr.com/4607/39727056952_0dfcd0c01e_h.jpg)



Some close ups of the drain plug installed.   We wanted to retain these threads to prevent the modifications from becoming too complicated.
(https://farm5.staticflickr.com/4659/39727057542_c10a2551d2_h.jpg)



(https://farm5.staticflickr.com/4668/39758674941_0b3f7aff57_h.jpg)



In this photo you can see how a "step" was left to retain the drain plug hole threads.   Also visible is the machined chamfer for the weld bead.
(https://farm5.staticflickr.com/4743/39727057272_350e7b7b02_h.jpg)



View of the oil pan plug from the opposite side.   The notch just clears the original oil pan plug threads in the casting.
On the near side, the remainders of the 2 threaded bosses will need to be filled with weld or plugged or ?
Note the casting logo on the side of the oil pan.   Can anyone identify the foundry or material from this logo?

(https://farm5.staticflickr.com/4766/39758674731_7483ea4e7e_h.jpg)


Next step will be to cut out a paper pattern for the new oil pan bottom.    That piece will then be cut out of some 6061 aluminum plate 3/16ths of an inch thick.     Then the pan will be rigidly bolted back to the mock up assembly to be welded up.    I'm planning on using 4043 filler rod to weld the plate to the casting.    Casting is probably LM25 and with the 6061 plate, the softer 4043 filler should prevent cracking in the weld zone.  I'm open to any advice on filler rod from welders with more experience on this.    And the new bottom plate could be cut from softer aluminum if need be, but it would be nice to use 6061 for strength.

It will be next week before I can free up any time to make more progress on the oil pan.

Made some progress on the water outlet.    Ordered up a 1-1/4" beaded hose to 3/4 pipe male to male adaptor.     $18 + shipping.   These are available from several manufacturers.   Any news on electric pump choices?

Laid out the adjuster for the cam drive belt.    Probably next week as well.

 :cheers:
Weldyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2018, 09:49:08 AM
That's pretty darned slick!

Mike's got good chops.

Let Mike know I have the axle housing.  I'd be willing to run it down to him on Saturday.




View of the oil pan plug from the opposite side.    Can anyone identify the foundry or material from this logo?
(https://farm5.staticflickr.com/4766/39758674731_7483ea4e7e_h.jpg)


Just as I suspected - recycled Boddingtons cans . . .

Title: Re: Milwaukee Midget
Post by: Peter Jack on January 18, 2018, 09:59:12 AM
Your material choices seem just fine to me. If I were doing the job I'd just build up weld in those two partial holes until you had a solid weld to the surface and then grind them level with the rest of the surface. There's no need to fill the whole hole. I'd grind out the thread where you're going to weld just to ensure a perfect weld. All welding should be carried out with the pan bolted firmly to the block.

Good luck.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2018, 10:56:31 AM
All welding should be carried out with the pan bolted firmly to the block.

Absolutely, particularly with this "stacked sandwich" construction.  You'll note the flange at the back, and how it's reinforced with the webbing inside the pan.  It's a quasi-structural area of the entire block assembly - which includes the pan - and in addition, Mark whittled away part of the bellhousing flange to fit the starter.

The girdle is still unmodified, but after everything external is done on the block and we've got the ARP Studs torqued into place - when we're confident that everything has settled down - at that point, we'll do the align hone.

I'm thinking that might be an operation we'll want to do with the transmission adapter torqued into place, as well.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2018, 11:43:41 AM
That's pretty darned slick!

Mike's got good chops.

Let Mike know I have the axle housing.  I'd be willing to run it down to him on Saturday.




View of the oil pan plug from the opposite side.    Can anyone identify the foundry or material from this logo?
(https://farm5.staticflickr.com/4766/39758674731_7483ea4e7e_h.jpg)


Just as I suspected - recycled Boddingtons cans . . .




midget,


A/   Yeah, Mike is a pretty good machinist.   Check out this billet cam drive housing/front mount plate for his SCCA "Turdner".    Designed & machined by him in his garage! !   Works bitchin' . . . . .

(https://farm5.staticflickr.com/4673/39689126631_9df69ec4c9_c.jpg)

(https://farm5.staticflickr.com/4668/39689126921_01525b39be_h.jpg)

(https://farm5.staticflickr.com/4760/39689127111_dcc3f28cba_h.jpg)

BTW, the photos are from Mike's dyno session @ T&T.    Engine is an English Ford 1537cc Cross Flow with restricted choke and valve sizes.


2/   I've let Mike know about the housing.    Just have to determine the delivery schedule.

d/   Of course it is the "recycled" logo . . . .    I was just hoping I was mistaken.    Maybe the pan is recycled Old Speckled Hen cans . . . . .   :|   but, probably too much to hope for . . . . . .

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2018, 11:52:50 AM
Your material choices seem just fine to me. If I were doing the job I'd just build up weld in those two partial holes until you had a solid weld to the surface and then grind them level with the rest of the surface. There's no need to fill the whole hole. I'd grind out the thread where you're going to weld just to ensure a perfect weld. All welding should be carried out with the pan bolted firmly to the block.

Good luck.

Pete

Thanks Pete.   It's been a while since I've done any "serious melting" . . . . .

What you described is pretty much my plan, although I wasn't going to grind out the threads.   Thinking about it though, grinding threads out is a good idea because there is no way to get all the oil/dirt out of threads, and that crap would just contaminate the weld zone.   I should know better though.

Yeah, the crank will get removed, and everything else will get bolted up big time.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2018, 12:46:19 PM
midget,

Quote from Diamond for a set of 4 pistons & pins, at cost:

75.5 mm bore dia; 30 mm comp ht.; 16 mm pin dia.

Fully machined billet only, grooved to suit rings supplied.
pins H11 custom only


No ring pack in quote.  You need to supply

   $807.00
+$250.00    for scanning combustion chamber mold
+  shipping, etc.

Probably looking @ $1100 total cost and you will need to either throw them a "bone" or order yourself.    Not sure what price you might get quoted as an individual buying direct.

Good news is:  delivery in 3-1/2 weeks or so plus time in shipment.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 18, 2018, 01:12:11 PM
Chris,
I was searching back in you build post for some info on your pan chop and ran across your thinking about possibly using an Accusump for additional oil volume. If you and F/b decide to go that way let me know I have an approx 2 qt Accusump that you can have for the cost of the freight, I will also provide a 12VDC isolation valve. These are parts from our lakester that I decided we really didn't need and so removed. Just taking up space in the shop.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 18, 2018, 02:12:25 PM
Chris,
I was searching back in you build post for some info on your pan chop and ran across your thinking about possibly using an Accusump for additional oil volume. If you and F/b decide to go that way let me know I have an approx 2 qt Accusump that you can have for the cost of the freight, I will also provide a 12VDC isolation valve. These are parts from our lakester that I decided we really didn't need and so removed. Just taking up space in the shop.

Rex

I'll take it, and THANK YOU, Rex!

 :cheers:
Title: Re: Milwaukee Midget
Post by: Jack Gifford on January 19, 2018, 01:51:10 AM
Sounds like "at cost" is a good deal. Four billet pistons for my hemi were $1,600 from Diamond.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2018, 06:05:39 AM

Sounds like "at cost" is a good deal. Four billet pistons for my hemi were $1,600 from Diamond.


YIKES! ! ! !

This racing crap is just getting too darn expensive . . . . . .

Certainly it has been that way all along, but now, even I am staggered by the dollar amounts.



Fly fishing & fly tying is WAAAAYY more affordable.

 :cheers:
Flyfishingboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2018, 06:09:48 AM
midget,

In order to get the oil pan welded up, I am going to need you to send down or bring down ALL the fasteners for the oil pan, the lower sump/girdle, and the balance of the old head bolts.  The need is not immediate, so just fit it into your schedule so that they arrive next week.

 :cheers:
Weldyboy

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2018, 06:23:43 AM
midget,

Quote from Diamond for a set of 4 pistons & pins, at cost:

75.5 mm bore dia; 30 mm comp ht.; 16 mm pin dia.

Fully machined billet only, grooved to suit rings supplied.
pins H11 custom only


No ring pack in quote.  You need to supply

   $807.00
+$250.00    for scanning combustion chamber mold
+  shipping, etc.

Probably looking @ $1100 total cost and you will need to either throw them a "bone" or order yourself.    Not sure what price you might get quoted as an individual buying direct.

Good news is:  delivery in 3-1/2 weeks or so plus time in shipment.

 :cheers:
F/b

midget,

I'm not sure whether this quote specified any coatings or max lightening or anything else.

I'll work on getting that information today.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 19, 2018, 07:48:30 AM
Unlike last time, I want to leave a little extra meat on the piston tops, just in case we need to do something unforseen. The
Title: Re: Milwaukee Midget
Post by: desotoman on January 19, 2018, 01:07:43 PM
midget,

Quote from Diamond for a set of 4 pistons & pins, at cost:

75.5 mm bore dia; 30 mm comp ht.; 16 mm pin dia.

Fully machined billet only, grooved to suit rings supplied.
pins H11 custom only


No ring pack in quote.  You need to supply

   $807.00
+$250.00    for scanning combustion chamber mold
+  shipping, etc.

Probably looking @ $1100 total cost and you will need to either throw them a "bone" or order yourself.    Not sure what price you might get quoted as an individual buying direct.

Good news is:  delivery in 3-1/2 weeks or so plus time in shipment.

 :cheers:
F/b

Maybe this is a silly question, but why do you need Billet pistons?

Can't you find a motorcycle forging, or other forging that would work in your bore size?

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 19, 2018, 01:25:44 PM

Maybe this is a silly question, but why do you need Billet pistons?

Can't you find a motorcycle forging, or other forging that would work in your bore size?

Tom G.

We're looking for the sweet spot with respect to overall piston height and rod length.  Most MC pistons are fairly short.  We'll likely want a crown height of between 30 and 32mm, with a pin substantial enough to handle 10,000 k.

The issue is the deck height.  We need to go with a taller piston overall in order to construct a rod that doesn't give us a R/S ratio that is ridiculously high.

Title: Re: Milwaukee Midget
Post by: jacksoni on January 19, 2018, 02:10:33 PM
 Pin height vs Rod ratio- argued about more than TQvsHP, which is more important. Trade offs of all sorts. My rod ratio is 2.42. Izzat "ridiculously high" ? Makes 145+hp/liter. Makes cam design interesting.  :cheers: And my pistons from JE were in that range first go around and they were starting from a design they already had.  :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 19, 2018, 04:59:44 PM
Well, if we can go with a 30mm crown height, then we're talking a 2.59 R/S ratio. 

I'd rather see it at 2.42, but if my calculations are correct, then we're talking almost a 40mm crown height.

Again - trying to find a "sweet spot" . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on January 19, 2018, 07:51:36 PM
Chris, my comments here are not to try to push in any direction but just to add to the mix a bit and with personal experience. Mark has I am sure pitched in already and surely go with his ideas. Of course the whole issue is taking an engine that works  and change something significantly for your purposes. Destroke from whatever it was to 1 L. It will rev high and piston speeds will be OK even with  high revs but there are cam, intake, exhaust etc issues that make design of those parts problematic to work best with the new configuration. Among the things that change a lot will be the "rod ratio". Many people say there is an "ideal' ratio that is in the 1.6-1.7 range. (maybe up to 1.9). Interesting as F1 goes up to 2.4 or so in order to have the really low deck so fits under the body work. Whole different animal.  Anyway, I only destroked from 2.5L to 2L and decreased bore at same time to help. I spent lot of time reading and talking to some very respected engine builders (Pro stock, Nascar) etc. The guy who built my cylinder head, and it was a good one, said: "Pick your stroke, pick best piston you can get for weight- impacted by pin height etc_ and the rod connects the two. Don't worry about Rod Ratio". I ended with  2.58 stroke and 6.25 rod with  1.48 (about 37mm) pin height. He said is that all you can do?- Wanted shorter pin height. Reason being the piston weighs less and is less likely to rock in the bore with the pin moved up.  There is some trade off in rod weight but on balance most I have seen suggest lighter piston is better compromise. This guy said on dyno you can't see the rod ratio and we have tested many many combinations. ( Reher Morrison Race engines). On the track there may be some difference in some circumstances which is why some engine builders do want more "ideal" rod ratios. Bonneville I do not think falls into this category. If you look there are all kinds of things that people will say with such and such situation (port limited engine for instance) you want a longer rod and other situations you want a shorter rod etc. Problem is you can realistically make only small differences once you have crank and block specs set. If you want to see such charts , I will look them up and post. But in your case, you are stuck. You can't deck the block a lot and you trade off piston weight and rock for rod weight and ratio (which may make little difference.) A good cam designer will want to know everything ( have we heard " what matters?"= EVERYTHING on this thread) including rod ratio to best design your cams. Including what you are doing with the engine. = WFO for 2 minutes with just go through gears getting there one time. 30mm pin height doesn't leave lot of space for ring package, though is certainly done,  and that is an important consideration. If that works and it does give a lighter piston etc etc, I wouldn't worry about the rod ratio. that's just me though and I readily admit to not being a pro here. Point is, don't think there is really a sweet spot in this setting, just which sort of compromise seems to work best with part availability and cost.

I continue to follow with great interest.  :dhorse: :dhorse: :dhorse: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: desotoman on January 19, 2018, 10:53:55 PM

We're looking for the sweet spot with respect to overall piston height and rod length.  Most MC pistons are fairly short.  We'll likely want a crown height of between 30 and 32mm, with a pin substantial enough to handle 10,000 k.

The issue is the deck height.  We need to go with a taller piston overall in order to construct a rod that doesn't give us a R/S ratio that is ridiculously high.



Thanks for the reply.

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 20, 2018, 11:30:08 AM
Hi, Jack -

Your input is always welcome, and if my comment seemed to give short shrift to your input, then I've failed in my tone.

In our case, the "sweet spot" will probably wind up being anything that might actually work.

And yes, the arguments go back and forth on the R/S "debate".  At the end of the day, my choice in conjunction with rulebook-imposed class limitations, puts me into territory few builders - and fewer hobbyists - ever wind up exploring.

You and your builder friend are probably right about the R/S - we simply have to build around it, or, if possible, use it to our advantage.

The big bugaboo I see on the immediate horizon is the relatively long time the piston spends toward the top of the stroke at overlap with respect to the timing events.  This is partially the result of the big R/S ratio, but is also a result of our desire for a high compression ratio and a small engine capacity. 

This time around, of course, we have the advantage of being able to adjust cams independently, so that gives us wiggle room for physical operations within the combustion chamber. 

I was able to accidently introduce a valve to the piston on the A-series and we lived to tell the tale, but that was a vertical valve head.

A pent-roof, four-valve would likely be less forgiving.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2018, 04:29:18 PM

Maybe this is a silly question, but why do you need Billet pistons?

Can't you find a motorcycle forging, or other forging that would work in your bore size?

Tom G.

Hi Tom,

Well the K doesn't NEED a billet piston, a forging would be fine.

The problem is that the original plan was to use Wossner, since they are European based, and had an offering for the 4v K engine.    The idea was that their normal part could be "customized" to suit Chris's requirements.    And John Noonan, the Wossner rep, had an interest in seeing that it would possibly get done in an expedited fashion.

And, as everybody who pays attention on this board knows, John was injured last year, and needs to spend his time on his recovery.    Whoever is covering for John at Wossner, is quoting a long delivery period (13 weeks) from their European plant.

So, investigation has begun on manufacturers who can provide what is needed on a faster basis.    Diamond can produce a part quickly, but only from a billet.   No suitable forging for 75.5 mm bore diameter.

Other suppliers perhaps being considered are JE, CP, Venolia, etc in the U.S.     I'm not sure if Chris has contacted Omega, Accralite, or others in the UK

If any reader out there has a handle on who could provide parts quickly, I'm sure Chris wants to know about them.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2018, 04:40:44 PM

Unlike last time, I want to leave a little extra meat on the piston tops, just in case we need to do something unforseen.


YES, having a plan that would allow some "deepening" of the valve notches, would be a better idea than going for maximum lightening without having the valve to piston clearance worked out beforehand.

Because of the "unusual" geometry concerns of this build, cam timing will probably again be "unique".    My intention is to maximize combustion pressure at the highest safe level, regardless of whatever cam timing that requires . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2018, 04:59:22 PM
midget,

Quote from Diamond for a set of 4 pistons & pins, at cost:

75.5 mm bore dia; 30 mm comp ht.; 16 mm pin dia.

Fully machined billet only, grooved to suit rings supplied.
pins H11 custom only


No ring pack in quote.  You need to supply

   $807.00
+$250.00    for scanning combustion chamber mold
+  shipping, etc.

Probably looking @ $1100 total cost and you will need to either throw them a "bone" or order yourself.    Not sure what price you might get quoted as an individual buying direct.

Good news is:  delivery in 3-1/2 weeks or so plus time in shipment.

 :cheers:
F/b

midget,

I'm not sure whether this quote specified any coatings or max lightening or anything else.

I'll work on getting that information today.

 :cheers:
F/b

midget,

OK, the information on the piston quote is:

NO coatings included,

NO gas porting included,

Piston pin diameter, length, and retention: TBD,

Grooving for ring pack: TBD, customer to select and/or supply rings.   They should have at least the dimensions for the rings, so that the grooves are correct.    Better to have the rings, in hand though.

Fully machined internally, although maximum lightening NOT specified.

Since the piston would be fully machined internally, thickness under the valve notch areas could be specified.


Len is off to Vegas for the next few days.   He should be back @ T&T on Thursday, so that would be the soonest any order could be placed.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: desotoman on January 20, 2018, 05:03:39 PM

Maybe this is a silly question, but why do you need Billet pistons?

Can't you find a motorcycle forging, or other forging that would work in your bore size?

Tom G.

Hi Tom,

Well the K doesn't NEED a billet piston, a forging would be fine.

The problem is that the original plan was to use Wossner, since they are European based, and had an offering for the 4v K engine.    The idea was that their normal part could be "customized" to suit Chris's requirements.    And John Noonan, the Wossner rep, had an interest in seeing that it would possibly get done in an expedited fashion.

And, as everybody who pays attention on this board knows, John was injured last year, and needs to spend his time on his recovery.    Whoever is covering for John at Wossner, is quoting a long delivery period (13 weeks) from their European plant.

So, investigation has begun on manufacturers who can provide what is needed on a faster basis.    Diamond can produce a part quickly, but only from a billet.   No suitable forging for 75.5 mm bore diameter.

Other suppliers perhaps being considered are JE, CP, Venolia, etc in the U.S.     I'm not sure if Chris has contacted Omega, Accralite, or others in the UK

If any reader out there has a handle on who could provide parts quickly, I'm sure Chris wants to know about them.

 :cheers:
Fordboy

Thanks Fordboy,

For general information I just now went through the whole CP-Carrillo catalogue looking for some connecting rods for my project and I did notice that they had some pistons in your bore size that maybe can be modified. One was a D16A6 Acura #SC7126, or Toyota 1NZFE #SC7848. I don't know if they will work but maybe worth a call or look. http://www.cp-carrillo.com/

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 20, 2018, 05:07:31 PM
As I haven't heard back from Eric at Wossner, and with the clock ticking, I'm looking to go billet and get this aspect behind us.

This is the cost of procrastination.  I can blame some of this on the block prep time, but I should have placed this order the day it arrived back here in Beerhaven.

Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2018, 07:46:40 PM
Lemony midget, and the Unfortunate Series of Events . . . . . . . .


Well boys and girls, before descending into a discussion about rod length/ stroke ratio, some background might be in order . . . .


Astute readers of this Build Diary may have recognized that both of Mr. midget's engine projects have ventured into the realm of "high" rod length/stroke ratio.

Why is this happening to him?   Well, there is an explanation, and possibly a good reason.


Let's start at the beginning . . . . .

In the beginning, the I/GT project required a 1 liter power source.   And, after doing a bit of research, the midget became aware that BMC had already created his dream engine:  the XSP Formula Junior engine, based on the 970 cc Cooper S.    A big bore, large valve, short stroke, dry sumped racing engine.    Only problem was, there were very few produced, even fewer remaining, and therefore: EXPENSIVE.    Even the base blocks, a 970 Cooper S or a 1071 Cooper S, even the ones without the dry sump provision, were way overpriced.    Based on the demand for replica XSP's prepared for vintage racing.

So, what to do?    Well, 1275 Spridget blocks shared the same big bore and they were relatively plentiful and cheap to boot.    So it was affordability that determined the direction that the build took.    Only problem?    1275 blocks were TALLER than the 970 S and 1071 S blocks.  Same height as the 1275 S blocks in fact.    Out of the necessity of cramming the 1275 stroke into the big bore block, there was a need to raise the deck height of the 970/1071 series.    No problem at the larger displacement, but when used for a short stroke 1000 cc engine, an even longer rod was required to connect the bits, as it were.

OK, so eventually, the engine got developed enough for Lemony midget to spend quality time in "Warnerville".   Twice, in fact, thereby fulfilling one of midget's fantasies, one of the ones that did not include Mrs. midget, Rolling Stones cover bands, cats and/or Stormy Daniels . . . .


Now, jumping ahead to the "current permutation" of power plant, a decision was made to embrace 1980's technology as a replacement for 1930's tech.    Undoubtedly, a good decision, as the performance potential for the venerable 'A' series could never hope to rival the performance potential of a short stroke 4 valve DOHC engine.     Pure 4 valve racing engines of automotive and motorcycle constructors were extremely powerful.

Yet again, the chosen manufacturer, Rover, had the "dream engine".   The 1100cc K16 variant.    Only used in the "sportiest" version of the small cars, most of which used the 2v K8's.    Several friends in the UK advised that although Rover had indeed produced the 1100 K16, no one had ever seen one, or could procure one.   So, what to do?    The time honored process.    Destroke one of the more common, cheaper, and larger K16 engines.    This idea had the merit of being able to use the head designed for the larger engine, at a lower level of modification, to support the higher revving smaller displacement engine.    Snap!!    Problem solved!!    Availability and affordability, both at the same time . . . . .

EXCEPT, the old de-stroking bugaboo resurfaced, only this time with the added complications of an external belt cam drive.    What can be done?   Well, not all that much really.   We can do some "fiddling" with rod length, but not enough to "dramatically" reduce the rod/stroke ratio.    We know for certain the 1400/1600/1800 variants all use the same block height.    The variations in rod/stroke ratio do not affect those engines, but of course, their output level is much lower.    And, as far as we know, even the 1100cc K uses the same block height, giving an even higher R/S ratio.     So does it matter?    Will it affect this build?    I guess we'll see . . . . .


And so, the final thought has to be an homage to one of the greatest engine designers of the 20th, or any other century . . . . .

"Packaging, is everything."   K. Duckworth

The point being that even the very best engineers and designers are constrained when using the parts produced by others, for purposes not remotely akin to what your bright idea involves.

 :cheers:
Duckworthdiscipleboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 20, 2018, 07:48:56 PM
I just did this one so I would be reply #6666! !

Not the devil.    But close!

 :cheers:
Hereticboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on January 21, 2018, 01:50:50 AM
With the long rods the ghost of Smokey Yunick will be giving you the big thumbs up!  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 21, 2018, 11:45:22 AM
With the long rods the ghost of Smokey Yunick will be giving you the big thumbs up!  :-D :-D :-D

Pete

I'd send his estate the bill, but I'm reasonably certain Smokey Yunick gleaned through the rulebook and figured out a way to take it with him.

 :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 23, 2018, 07:42:51 AM
Cooling System Update:

midget,

Water outlet arrived.     1-1/4 hose end by 3/4 NPT
(https://farm5.staticflickr.com/4606/28074662689_b02ec803ca_c.jpg)



Should work fine mated up to an alloy plate bolted to the cylinder head in the stock location, which is at the upper rear of the cylinder head in this photo . . . . . . .
(https://farm5.staticflickr.com/4764/26374184348_2a807c70d7_b.jpg)



The outlet flange will need to be fitted to the new stainless steel header flange, shown in this close up photo.
(https://farm5.staticflickr.com/4719/39535359924_1c6bbb3ace_b.jpg)



No adaptor plate, but you can get the idea.
(https://farm5.staticflickr.com/4661/26374184078_5375f9d5d2_b.jpg)



From here, a 90 degree 1-1/4 hose will get the water pointed at the upper radiator inlet.   Short sections of high temp hoses coupled with beaded alloy 1-1/4 tubing is the plan.   The alloy radiator with 1-1/4 beaded connections will work marvelously.    Probably have too much cooling . . . . . .
(https://farm5.staticflickr.com/4611/39535362284_5fcb91c938_b.jpg)



The water inlet is going to be a little trickier since the in car installation requires a 180 degree rotation to align with the radiator outlet.   A similar setup mated to a 180 degree 1-1/4 ID hose will get the job done.


I'm sketching a cooling system schematic for you.    It will include a "pressure bleed circuit", a 1 quart + expansion/bleed tank, a 24# (or higher ??) pressure cap and a 1 quart coolant recovery system/tank.    I'll post it when I get some "free time".    I want the high pressure because of the altitude.    BTW, probably NO THERMOSTAT on this deal.    Machined, venturi style outlet restrictor only.    Coolant temp and pressure are things we need to data log.

Busy week for us both.   Not sure when I might get my next post up.

TTFN

 :cheers:
Fabricationboy


edited to replace lost photo path and to add additional photos.
 :cheers:
F/b     2/13/18 @ 11:16
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2018, 09:20:51 AM
Cooling System Update:

midget,

Water outlet arrived.

(https://farm5.staticflickr.com/4606/28074662689_b02ec803ca_c.jpg)

1-1/4 hose end by 3/4 NPT

 :cheers:
Fabricationboy

Ooooh - S T Y L I S H !

Second photo did not come through on the diary . . .  :?

Heads up - both inlet and outlet on the radiator will be at the bottom, regardless of whether I replace or refurbish the existing radiator.


The outlet flange will need to be fitted to the new stainless steel header flange, not shown in this photo. 

No way to make a separate outlet plate that's not integrated with the header flange?  If I bottom out the exhaust, I see a possibility of a watery, steamy mess, and a hot exhaust flange probably won't hold up to RTV.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 23, 2018, 10:25:48 AM

Ooooh - S T Y L I S H !

Second photo did not come through on the diary . . .  :?

No way to make a separate outlet plate that's not integrated with the header flange?  If I bottom out the exhaust, I see a possibility of a watery, steamy mess, and a hot exhaust flange probably won't hold up to RTV.


UUhhh, yeah, that's what I was going for:  STYLE! !    :roll:


On the second photo, I can see it fine, whether logged in, or as a guest.    Besides, why can't you guys read my mind? ? ? ? ?   :?   :?



AAnnndddd, if you recall:   The exhaust flange IS a separate SS piece.    Do you recall that it got a small relief to give clearance to the water outlet area?     The water outlet WILL BE a separate aluminum piece, when fabricated.    I also think it would be a BAD idea to have one integrated flange for both the exhaust and the coolant . . . . . .  :|


I know you are busy at work, but this lack of focus and recall about important matters, like your race car, is causing me a bit of concern.

I suspect you have been fantasizing too much about "other concerns", perhaps the dwindling contents of your "Kegerator" . . . . . .  and/or liquor cabinet . . . . . .   :|


 :cheers:  :dhorse:  :cheers:
FullKegeratorboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2018, 10:36:01 AM
Yeah - I've been a bad boy.

I think my favorite line in all of racing is Wayno telling his numerous employers, "I've quit better jobs than THIS to go racing!"

 :-D

Lackoffocusmidget

By the way, did I mention my computer repair guy's name is "Lucas"?    :roll:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on January 23, 2018, 10:49:53 AM
Chris, I just quit the best job I ever had for that very reason.  :-D  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2018, 10:54:24 AM
Chris, I just quit the best job I ever had for that very reason.  :-D  :cheers:
Wayno

And they say, "Quitters never win" . . .

Whatthehelldotheyknow?  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 23, 2018, 11:54:47 AM

Heads up - both inlet and outlet on the radiator will be at the bottom, regardless of whether I replace or refurbish the existing radiator.

Midget please re-read 3rd paragraph of 5.E.3 and maybe get a reading from the SCTA before venturing off script with the radiator...

Might want to think about using the gas tank as a water tank, or as a radiator in a water tank...
 :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on January 23, 2018, 03:19:03 PM
I don't know if this pertains to your packaging problems, but it doesn't say you have to use the radiator.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 23, 2018, 05:47:06 PM

Heads up - both inlet and outlet on the radiator will be at the bottom, regardless of whether I replace or refurbish the existing radiator.

Midget please re-read 3rd paragraph of 5.E.3 and maybe get a reading from the SCTA before venturing off script with the radiator...

Might want to think about using the gas tank as a water tank, or as a radiator in a water tank...
 :cheers:


I don't know if this pertains to your packaging problems, but it doesn't say you have to use the radiator.


Chris is involved in the "week from hell" as far as work is concerned, and probably does not have daytime computer access.    And, he probably is not going to have any time for serious cogitation.

As far as the cooling system is concerned, I don't think any decisions have been made yet.    Unfortunately, some other important decisions have languished, and it is now "crunch time" to make Speed Week 2018.

So with the intent of "full speed ahead and da** the torpedoes", some of the support systems are going to be relegated to "tried and true" formulations.    This is going to be more for speed of installation and convenience  than any other reason(s).     Cutting edge solutions may need to be resolved in Special K competition appearance, part deux.



I personally like the gas tank as a water tank idea.    It would definitely require a pressure bleed system.     I have questions about how much pressure it might tolerate though.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 23, 2018, 06:32:22 PM
Piston ring specifications:

OK, just got off the phone with Total Seal:

For a wet sump, with Darton sleeves, 10 K rpm, their recommendation:  M2973XC    (Which, I guess, makes you today's prescient genius . . . . . .)

Order placed for a 4 cylinder set of 75.5mm  (2.972"/2.973")

2/3 days shop time until shipment, sent to the ranch.


Set consists of:

Top:    1.0 mm SS T/S
2nd:    1.2 mm Napier twist
Oil:      2.8 mm low radial tension


AND, cause 'm smrt 2, . . . . .  I got the groove machining dimensions . . . . . .   :-D 

Top:   1.0 mm x .105" groove depth
2nd:   1.2 mm x .125" groove depth
Oil:     2.8 mm x .112" groove depth

 :cheers: :cheers: :cheers:
Ringydingyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 23, 2018, 09:15:11 PM
Thanks, Mark.

I know I've toyed with the idea of using the fuel tank for a water tank, but seeing as both the stock tank and a radiator need to be retained, I'm thinking given the tight confines of the Midget, despite the isolation in the trunk, I'd feel safer with the fuel tank outside the vehicle.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 24, 2018, 08:06:32 PM
Chris and Mark,
I have a couple of comments regarding your cooling system thinking. 1. Chris you said that the radiator inlet and outlet will both be on the bottom of the radiator, so I am assuming that you are running a double pass radiator and that you will have vent valves on the tops of both tanks to make sure that the radiator is actually full of water before you run? I will also assume that the design of the radiator, if it is double pass, is such that the design will flow the cooling water at a sufficient velocity to insure turbulent flow and not at a large increase in back pressure due to the increase flow velocity. This is very important with electric water pumps as they do not produce much pressure without an accompanying reduction in actual flow. The largest Davis Craig electric pump EWP 150 looses 50% of its flow rating at 5 psi of back pressure! (Note that Davis Craig are the only electric water pump people that actually give you flow vs  back pressure graphs.) So any additional flow restrictions can counter the supposed cooling efficiency gain of doing a double pass radiator. 2. Mark, you  are proposing to machine a special venturi shaped water out let "restrictor". Why are you going to go to that trouble? I would assume that you are thinking about the potential to cavitate  the cooling water as if flows through the restriction if it was a simple washer with a hole in it, i.e. a sharp edge orfice. Per Chris he is planning to use a 24 lb pressure cap, and this sets the system internal ambient pressure, actually the maximum ambient internal pressure, as long as this internal pressure it above 15 psi it cannot cavitate . Cavitation in water is caused by reducing the waters pressure below its saturated vapor pressure, which for water is one atmosphere i.e 14.7 psia let's call it 15 psi. If the system is at a system pressure of over 15 psi the water cannot cavitate.

Rex

Mark,
Title: Re: Milwaukee Midget
Post by: Crackerman on January 24, 2018, 09:37:13 PM
With both inlet and outlet on the bottom, will y'all be running a Degas bottle.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2018, 06:18:44 AM

With both inlet and outlet on the bottom, will y'all be running a Degas bottle.


My understanding of a degassing bottle is that there is no flow per se, only space for the gases to accumulate, with perhaps a provision for the gases to be "bled off".

Since many race cars have the power units mounted higher in the chassis than the heat exchanger(s), air locks, coolant voids and proper coolant flow are constant issues.    I have a dislike of cooling systems that require complex filling procedures for proper operation.    They are not foolproof.    And any air left in the system accumulates at the highest point, typically the cylinder head.    Nothing good ever results from that situation.

A "pressure bleed" system, on the other hand, prevents this issue.    A pressure bleed system however, requires much more complex plumbing.


This is a schematic for the Cosworth designed and recommended cooling system for the Cosworth BD series engines.
(https://farm5.staticflickr.com/4705/39178882864_c05ca4bb00_h.jpg)

This system is a "partial" pressure bleed system, as it makes no provision to bleed the heat exchanger(s).     Notice that in addition to a header tank (expansion tank) this system uses a "swirl pot" to degas coolant as it exits the engine.    This type of system is the "minimum" necessary, and typically only works well in cool environments, ie: racing in Britain.     Race cars with this type of cooling system typically need "modifications" to cool properly in the USA or in southern Europe.   Just ask Neil about CanAm cars . . . . . .

Sorry about the small size of the diagram.     Those of us with older eyes need to temporarily zoom the page to 175% or higher.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2018, 07:26:02 AM
Chris and Mark,
I have a couple of comments regarding your cooling system thinking. 1. Chris you said that the radiator inlet and outlet will both be on the bottom of the radiator, so I am assuming that you are running a double pass radiator and that you will have vent valves on the tops of both tanks to make sure that the radiator is actually full of water before you run? I will also assume that the design of the radiator, if it is double pass, is such that the design will flow the cooling water at a sufficient velocity to insure turbulent flow and not at a large increase in back pressure due to the increase flow velocity. This is very important with electric water pumps as they do not produce much pressure without an accompanying reduction in actual flow. The largest Davis Craig electric pump EWP 150 looses 50% of its flow rating at 5 psi of back pressure! (Note that Davis Craig are the only electric water pump people that actually give you flow vs  back pressure graphs.) So any additional flow restrictions can counter the supposed cooling efficiency gain of doing a double pass radiator. 2. Mark, you  are proposing to machine a special venturi shaped water out let "restrictor". Why are you going to go to that trouble? I would assume that you are thinking about the potential to cavitate  the cooling water as if flows through the restriction if it was a simple washer with a hole in it, i.e. a sharp edge orfice. Per Chris he is planning to use a 24 lb pressure cap, and this sets the system internal ambient pressure, actually the maximum ambient internal pressure, as long as this internal pressure it above 15 psi it cannot cavitate . Cavitation in water is caused by reducing the waters pressure below its saturated vapor pressure, which for water is one atmosphere i.e 14.7 psia let's call it 15 psi. If the system is at a system pressure of over 15 psi the water cannot cavitate.

Rex

Mark,

My thoughts about your concerns, in no particular order, as usual . . . . . . .

1/    I am determined to run a "pressure bleed system".    Not just because it is foolproof, once properly sized, but because it is also low maintenance.
       The system will be similar to the Cosworth system schematic above, but with some additions.
       Since the K engine family has known cooling issues, Chris and I are agreed that preventing these issues from occurring in the MM is paramount.

2/    Yes, the radiator will need at least 1 bleed line.

3/    I'm not in favor of running only an electric water pump, for the reasons you stated.   I want the higher pressure and more turbulent flow that the stock pump can generate.

4/    The cylinder head will need 1 bleed line at the front since the water outlet is at the rear.    This is already done on the stock installation, so it will be relatively simple to plumb in.

5/    I just want to have a provision in place to install a "restrictor" in the outlet line if needed.    I want them available in my toolkit at Bonneville, not something I wish I had brought.
       My experience with washer type restrictors is mixed.    I want to avoid negative "possibilities".

6/    24# pressure caps are readily available for racing.    But you are right, we can use less pressure.    We can probably run 18# successfully and still have a bit of a "safety margin".

7/    The system we will use will be similar to the Cosworth system in the diagram above.   There will be the aforementioned additional bleed line from the cylinder head.
       And, there will be at least one additional bleed line from the upper radiator tank, for the purpose of bleeding any air from that portion of the system.

8/    Bleed lines will be 2/3 mm ID, possibly AN-3.

9/    The "suction line" will be 1/2" or 5/8" ID, possibly AN-10.

10/  The header/expansion tank will be between 2/3 pints capacity.   Bleed lines to connect near the top, suction line to exit on the bottom.
       Pressure cap neck to have a provision for a coolant recovery system.

11/  We will be running a coolant recovery tank, not just because we don't want to contaminate the salt, basically because I'm lazy.

12/  I not sure we need to run a swirl pot.    It can be added if required.

13/  I think I covered everything . . . . .

I designed this type of "pressure bleed" system decades ago, mainly to solve cooling system problems inherent in British road racing cars.    It is complex, but it works, every time, given proper component sizing and placement.    In several instances, with more efficient cooling, we were able to run smaller heat exchangers to gain a weight advantage over our competition.

The system works because small amounts of constantly bypassed coolant keep the radiator(s) and engine filled, IF the expansion tank is sufficiently sized.    Minor overheating can be avoided with the coolant recovery tank, because the system will draw coolant back in, as opposed to getting a "gulp of air".


I freely admit that this setup is undoubtedly "overkill" for Land Speed Racing.    But I also am concerned about being held at the starting line with the engine running and the water temperature rising.    I don't want to find out how much of an overheating this engine can tolerate without sustaining damage.    That would be dumb, and expensive.

This year's Milwaukee Midget Racing Motto is "stolen" from Joe Madden, manager of the Chicago Cubs, who tells his players:

    "Just get out there and try not to suck . . . . . . ."


Well, actually, we want the pressure bleed system to "suck"! ! ! !

 :cheers:  :dhorse:  :cheers:
Waterboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 25, 2018, 07:36:30 AM
midget,

Today is:   Prince Spaghetti Day! ! ! !

OOPS! !   :?   :?

Make that:

Piston Order Day! ! ! !



I'll report back later . . . . . .

 :cheers:
Lackeyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 25, 2018, 08:52:55 AM


Piston Order Day! ! ! !

Seems I get piston every day . . .

Tell Tommy I will catch up with this no later than Tuesday.


Title: Re: Milwaukee Midget
Post by: Interested Observer on January 25, 2018, 07:07:21 PM
From reply #6680--

Quote
Cavitation in water is caused by reducing the waters pressure below its saturated vapor pressure, which for water is one atmosphere i.e 14.7 psia let's call it 15 psi.

This is true. (At 212F)

Quote
If the system is at a system pressure of over 15 psi the water cannot cavitate.

This is not necessarily true.  In the same sense that applying a 25 lb pressure cap will raise the vapor formation (boiling point) to about 240F, decreasing the pressure below 14.7 psia will lower the “boiling point” and result in the possibility of vapor formation.

While the nominal cooling system pressure may be atmospheric (14.7psia), at the pump inlet and in the vanes the local pressure can be well below the system pressure due to the “suction” at that side of the pump.  Giving rise to the possibility of cavitation there.

However, on the output side of the pump pressure will be at or somewhat above system pressure and any water vapor bubbles will likely collapse unless the temperature is above 212F, or 240F for the 25 lb cap system.  Ergo the advantage of the pressurized system.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 27, 2018, 10:59:04 AM
midget,

According to the online calculator Tom uses:

1000 cc engine,

8500 rpm peak power,

125 bhp,

4 injectors,

85% duty cycle,

43.5 psi fuel pressure,

gasoline,

.50 bsfc,

18 lbs/hr fuel flow, per injector


Small changes in bhp output, 130; duty cycle, 80%; bsfc, < .45; affect required flow by 1 lb +/-.     Fuel pressure can be raised modestly higher than 43.5, to raise total flow by a bit.

The advice is to use as small an injector as will be sufficient for peak bhp @ max duty cycle.    That way throttle respond should be crisp, coming up through the range.

I'd appreciate any thoughts from more experienced EFI guys.

 :cheers:
Carbboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 27, 2018, 11:14:01 AM
midget,

Spent some time on the phone with Diamond yesterday.   No engineering will occur prior to them receiving the chamber casting (lucky I made 2 . . .  :-) ) and some specs and forms.

I'm working on that stuff right now.   Sending it off USPS Priority Mail today if possible.   Monday at the latest.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 27, 2018, 12:09:13 PM
Wow... went back 6 or 7 pages to find the throttle bodies... do you know what injectors are in there?  My guess is they should be 27-31 lb.  You should send them out to be checked and cleaned anyway... and since they came off an engine that makes a little more HP than you think you will end up with they should provide enough fuel. 
Bigger is better to a point... don't want them so big that you can't turn them off enough to idle so I would avoid 60 lb+ unless you are thinking BMS in the future.
Keep up the good work, it is looking good
Title: Re: Milwaukee Midget
Post by: ggl205 on January 27, 2018, 12:59:45 PM
Reading this technical discussion for a proper cooling system has me wondering why my cooling system works. What I have on the Lakester comes from years of using something similar on road racing cars. One simple feature was to keep the swirl pot (header tank) higher than the cylinder head/radiators and drilling a .125" diameter hole in the perimeter of the thermostat, all to bleed off trapped air. In a road racing car, it was often difficult to position the swirl pot higher than cylinder head but much easier in the lakester (see images). Also, I use just a 7 pound pressure cap on the swirl pot. BTW, my radiator is contained in a five gallon water tank.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 27, 2018, 03:22:41 PM
Hi, John -
Yours is nicely laid out, and yes, space is tough to determine until we get the engine placed, but there's room to locate items on the firewall.  We actually won't know how well it cools until we get it to Bonneville.  The dyno provides the water for testing, and it's a variable we need to anticipate.

Bob, the stock injectors are rated at 16.75 - shy of what we need, although yes, we could up the pressure to compensate.  That said, by the time I had the 8 injectors I have tested and cleaned to find the best 4, the cost is about the same to order up new ones, which is the plan.

Talked to Mel today - needs a few more dimensions to get the rods ordered.

Rex - the accusump arrived while I was out of town.  You should see the check in today's mail, if it hasn't already arrived.  Again, a thousand thank-yous!   :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 27, 2018, 05:55:07 PM

Reading this technical discussion for a proper cooling system has me wondering why my cooling system works. What I have on the Lakester comes from years of using something similar on road racing cars. One simple feature was to keep the swirl pot (header tank) higher than the cylinder head/radiators and drilling a .125" diameter hole in the perimeter of the thermostat, all to bleed off trapped air. In a road racing car, it was often difficult to position the swirl pot higher than cylinder head but much easier in the lakester (see images). Also, I use just a 7 pound pressure cap on the swirl pot. BTW, my radiator is contained in a five gallon water tank.

John


Hi John,

Well if the swirl pot and or expansion tank is higher than the cylinder head and radiator, then many potential problems are averted.   Any trapped air collects at the highest point in the system, SO . . . . . . .



Systems where the cylinder head is the highest point can work:

A/   With a complicated air purging sequence as the system is filled.    The problem with this is: that if a slight overheating condition is created and there is no effective coolant recovery, the head gets cooked.

B/   Use of a pressure bleed system.    The problem with this is:  it is complicated to plumb, and can be tricky to size bleed orifices.   BUT, coupled with a coolant recovery tank, slight over-heating is not an issue.   Heat exchangers can also be placed wherever, and it does not matter if the cylinder head is the highest point in the system.


As far as pressure caps are concerned:

1/   Less pressure can be used if the components exchange enough heat to keep the coolant temp under the boil temp.   Boil temp will vary based on coolant used and pressure applied and ambient temp, etc.

2/   If the system components are marginal, then more pressure may save your butt/engine on a hot day.   Again, based on coolant used and pressure applied and ambient temp, etc.

But this only works if your engine's water sealing can tolerate more pressure.    Cosworth BD's are typically sensitive to this.    The older Coopers Gasket BA0202 (as well as others) head gasket, made specifically for Cosworth, would usually leak from the packing in between the copper face and the steel base if the pressure was more than 7 psi.   A "Bars Leak" capsule could save your butt, until a new head gasket could be fitted.    I used to use a Fel-Pro "Print-o-seal" gasket to solve that problem.   Then Cosworth caught on and used Fel-pro for their gaskets.   I think most Cosworths now run Cometic gaskets.

3/   If the heat exchanger(s) is(are) too small in all environments, then you have no choice but to fit larger or more efficient heat exchanger(s) or better ducting or ??

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 27, 2018, 06:58:21 PM
Chris, 16.75 is a very small injector... I think 600s come with 26 lb injectors these days....
Well all you need to do is find bigger ones that fit you TB. 
Looking forward to seeing this iteration of the Midget on the salt  :cheers:
Title: Re: Milwaukee Midget
Post by: ggl205 on January 27, 2018, 07:39:29 PM
Fordboy:

We exclusively ran the three mile short course at WOS last year so didn't stress the cooling system much. In fact, we had 150 and 175 mph limits for licensing (two drivers) along with ride height and other suspension adjustments keeping us from going long course. All I had on the spare parts shelf was a well used, British made radiator from my old 1979 Lola T580. It pressure tested to 20 psi OK but was warned by the radiator guy not to push it over 7 pounds due to age and construction method used to build it. Given I will be moving my battery, extra room is available for a larger tank and radiator. I may have to beg Stainless to crack the tank and remove the old Lola radiator in favor of a new one.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 28, 2018, 10:23:15 AM
Chris, 16.75 is a very small injector... I think 600s come with 26 lb injectors these days....

It's my thought that it's likely a duty cycle issue on smaller, high winding motorcycle engines.  We're looking at peak hp to come on at 8,500 rpm.  A 600 bike motor is likely spinning better than 12k, so to meet demand in the short window of intake valve opening, one might increase volume with respect to time?  A quasi-educated guess on my part . . .
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 28, 2018, 02:00:49 PM
Chris,
Glad you got the Accusump, I have also received the check. Hope it helps you with your oiling system.

Chris, Mark and John (ggl205) I also happen to have a double pass radiator that measures approx 15x15x4 that is from a Porsche race car. I had planned on using it on my track roadster rebuild but decided that the present radiator that I fabricated should be fine. If you can use this radiator I can supply pictures and exact dimensions and I would need about $100 + shipping for it. I also have a Harrison heat exchanger approx 10x15x4 inches, single pass with -10 AN male fittings for the in and out. Same deal except I would need $50 + shipping for it.

Rex
Title: Re: Milwaukee Midget
Post by: ggl205 on January 30, 2018, 01:31:51 PM
Chris,
Glad you got the Accusump, I have also received the check. Hope it helps you with your oiling system.

Chris, Mark and John (ggl205) I also happen to have a double pass radiator that measures approx 15x15x4 that is from a Porsche race car. I had planned on using it on my track roadster rebuild but decided that the present radiator that I fabricated should be fine. If you can use this radiator I can supply pictures and exact dimensions and I would need about $100 + shipping for it. I also have a Harrison heat exchanger approx 10x15x4 inches, single pass with -10 AN male fittings for the in and out. Same deal except I would need $50 + shipping for it.

Rex

Rex, as you can likely tell, I am a cooling system illiterate not knowing advantages and disadvantages of dual and single pass radiators. I think your 10X15X4 single pass rad will fit in my tank but the -10 AN inlet/outlet diameters seem a bit small. Could the radiator be modified to accept 1.250" diameter tubes? Also, how much pressure will this radiator reliably handle? I would like to increase my system pressure 7 psi to 20-25 psi if the radiator can take it.

John   
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on January 30, 2018, 02:23:17 PM
John,
The Harrison cooler is a former oil cooler from some sort of military aircraft and I am certain that it would handle 25 psi operating pressure, the challenge is that the tanks are fairly small and it add a 1-1/4 alum tube would require that the end of the tube would need to be pressed into an oval and the end of the tanks would have to almost be completely removed so it would at best be a compromise. I really think that it should really be an oil cooler, looking at the -10 fitting the I.D. is about .48 inches and I could easily increase to .53 but the pressure drop at 40 gpm of water would be about 4-5 psi/connection plus at pressure drop of about 5 psi/foot for the hose. You could easily have 20+ psi of pressure drop in just the plumbing! Not a good application. You might consider buying a piece of alum core and then making the header tanks your self and then making the radiator exactly what you need. I have made several radiator this way. We (Duke and I) thought about a radiator in a tank for our little lakester but decided that just a water tank designed to take 25 psi would be a better choice. We happen to have a fair amount of space in the rear of the car and we made the tank round and with dome heads, works great, but of course we do run methanol which really cools the engine. If you decide to make a radiator let me know I have a place in Kingman, AZ that has really quality core material. If you are interested in a custom unit Duke and I could also build you one to your spec, but it would be more than $50!

Rex
Title: Re: Milwaukee Midget
Post by: ggl205 on January 30, 2018, 03:04:10 PM
Thanks, Rex. I will be in touch. Whichever way I go, it would require some sort of custom built radiator.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 30, 2018, 04:37:26 PM
And now, for the obligatory "Goat Explosion" . . . . . . .

In the world I live in, there exists a need for the rapid disassembly of an engine, or perhaps an engine "mock-up".     Usually the purpose of this disassembly is to perform a "post mortem" inspection of the assembly, thereby to discover and document the root cause of the failure.   Sometimes though, the need is just to check some additional dimensions, or perhaps to proceed to the next part of the engineering and fitting procedure.   Now mind you, the post mortem process should always be deliberate, thorough and unhurried, the better to learn of, and benefit from, any "mistakes".

However, the engineering design and mock-up process requires no such deliberation, the result of which is that any nearby flat surface collects the hastily dismembered bits.

Resulting in the work bench "goat explosion", thus seen below . . . . .
(https://farm5.staticflickr.com/4695/28212190969_b3a1e537c4_h.jpg)


and also below:
(https://farm5.staticflickr.com/4614/28212188749_39ff2d2903_h.jpg)


Since the goal of the disassembly was two fold:
A/   Remove the crankshaft to prepare the mock-up assembly for welding up the "neutered" oil sump, and the requisite "re-assembly"

(https://farm5.staticflickr.com/4606/39959857902_138a324703_h.jpg)

(https://farm5.staticflickr.com/4659/39959859142_bcbcfad82d_h.jpg)


2/   And to have the crankshaft out and available for the checking of dimensions needed for billet connecting rod ordering.
(https://farm5.staticflickr.com/4764/39960496582_c46f992e13_c.jpg)


More about the connecting rods in the next installment of:

Adventures on the Milwaukee Shore, Non Froedtert Heart Transplant, Season 4 . . . .


 :cheers:
NotChristiaanBarnardboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 30, 2018, 04:42:07 PM
Just for anyone who is interested:

After a short learning period, I am officially in love with the ease of using Flickr to post photos.

 :cheers: :cheers: :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2018, 06:14:52 PM
More goat chow to come -

Stopped by C&S today - and CLINT was there!  That's Mel's kid - he started his own shop up in Menomonee Falls - good catching up with him.

Mel and I pulled down the Saenz order form and filled in some numbers.  He's faxing it off today - hopefully should have more number$ tomorrow.

Also called Lenny and Tom at T&T.  Lenny's handling the piston order - Tom's e-mailing me the EFI info.  I'm looking to have all of these orders placed before the groundhog shows his ugly puss this weekend.

 
Title: Re: Milwaukee Midget
Post by: Stan Back on January 30, 2018, 06:56:03 PM
Is "placed" akin to "filled"?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2018, 07:50:34 PM
Is "placed" akin to "filled"?

In my experience, they are, at best, estranged relatives.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 30, 2018, 08:38:19 PM

Is "placed" akin to "filled"?


AAAhhhh, NO!

What "Placed" REALLY means to suppliers is:

We are going to think really hard about producing parts for you "off brand perverts" masquerading as "real racers", BEFORE deciding if we will allow ourselves to be bothered by the likes of YOU . . . . . .

 :cheers:
Realityboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 30, 2018, 08:47:57 PM

What "Placed" REALLY means to suppliers is:


 . . . misplaced.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2018, 12:19:41 PM
Took Rex's advice - picked up the Davies Craig water pump kit from Pegasus.  Comes with a 90 degree turn-out and an intake bung, relay, adapters.  Claim is it's good for a NA 2 liter, 22 gallon/min - more than adequate as a supplement to the stock pump on the K.

Given the probable plumbing, we'll likely be looking at an additional gallon of water in the header tank and lines alone.

Guy hasn't steered me wrong yet . . .

AND

Just heard back from Mel at C&S - 4-6 weeks on the rods.

Goal is to have this on the dyno by my birthday.

Slim - is it time for another Dynothon?  :wink:
Title: Re: Milwaukee Midget
Post by: jdincau on January 31, 2018, 12:21:55 PM
Is "placed" akin to "filled"?
Is that filled or filed?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2018, 01:14:46 PM
Is "placed" akin to "filled"?
Is that filled or filed?

Yes.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 31, 2018, 02:23:41 PM
We are on the process of getting a Davies Craig rig, odds on you get em cheaper than us even though they're in Melbourne. They have as much computing power as Apollo 11... We might try and incorporate auto pilot into ours, that'll be ten less variables..( my ten brain cells)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2018, 02:30:53 PM
We are on the process of getting a Davies Craig rig, odds on you get em cheaper than us even though they're in Melbourne. They have as much computing power as Apollo 11... We might try and incorporate auto pilot into ours, that'll be ten less variables..( my ten brain cells)

When I was inspecting the parts, right there on the casing, was stamped "Melbourne" - you were the first person I thought of.

Pegasus is a stocking dealer - they're right here in Milwaukee and they had 18 in stock.  It's the DC8002 - out the door at less than $200.00 with sales tax.

They ship world-wide - as do I.

Speaking of which - Speedy Bill sent me a sump tank today.

I don't need it - Goggs - would you like it?
Title: Re: Milwaukee Midget
Post by: Dr Goggles on January 31, 2018, 03:06:37 PM
I was happy to find that tank. I don't want no big fat allooooooominum tank with those big sassy tig welds on it showing our car up, that I can't abide.
We're getting an EWP 150, that there belies the fact that the Davies Craig people are practical people, they see no need for creative names, it stands for Electric Water Pump 150 (litres per minute)....from what I can see it will cost us >AUD$325 with a controller.....that's about 12 dollars Amerrycan.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 31, 2018, 04:54:08 PM
So I just got the bill for the rings from Total Seal.

Conversions in place, about the same as your pump, Goggs . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 01, 2018, 07:13:46 AM

So I just got the bill for the rings from Total Seal.

Conversions in place, about the same as your pump, Goggs . . .


midget,

Confirming that I have received an e-mail from Total Seal stating the rings have been shipped via UPS.    Tracking info states delivery by Tuesday, 2-6-2018, by end of day.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 01, 2018, 07:48:40 AM
Took Rex's advice - picked up the Davies Craig water pump kit from Pegasus.  Comes with a 90 degree turn-out and an intake bung, relay, adapters.  Claim is it's good for a NA 2 liter, 22 gallon/min - more than adequate as a supplement to the stock pump on the K.

Given the probable plumbing, we'll likely be looking at an additional gallon of water in the header tank and lines alone.

Guy hasn't steered me wrong yet . . .

AND

Just heard back from Mel at C&S - 4-6 weeks on the rods.

Goal is to have this on the dyno by my birthday.

Slim - is it time for another Dynothon?  :wink:

Photos of the pump bits please.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2018, 09:35:00 AM
Pump pic and specs -

https://www.pegasusautoracing.com/productdetails.asp?RecID=25768

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 01, 2018, 01:34:50 PM
Mark,
You might be more interested in this info from the Davis Craig pump web site. Performance graphs are provided.

http://daviescraig.com.au/electric-water-pumps

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 01, 2018, 01:53:15 PM

Pump pic and specs -

https://www.pegasusautoracing.com/productdetails.asp?RecID=25768


Thanks

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 01, 2018, 02:03:33 PM
Mark,
You might be more interested in this info from the Davis Craig pump web site. Performance graphs are provided.

http://daviescraig.com.au/electric-water-pumps

Rex

Yes.   Thank you Rex.

Eventually, we will run with only the electric water pump for cooling.   BUT, given the ambitious build schedule for this year, some compromises are going to have to be made.    I don't think we have the time to completely re-engineer the cam drive to eliminate the stock water pump this go around.

 :cheers:
Waytoobusyboy
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 01, 2018, 02:50:44 PM
Can't you leave the water pump in place and "decomision" it?.....re-route the belt and machine off the impeller? We're going electric mostly for space (and a little power) but it's those little motors that pick up the most power proportionately yeah?
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on February 01, 2018, 03:13:16 PM
Just knock the guts out of the pump & bang a freeze plug in the hole from the inside, then you get to keep the whole housing & bypass hose.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2018, 06:36:09 PM
It's not what one would call a traditional pump set-up.

Actually, the only thing "Traditional" about it is that it's "English Weird" . . .

This water pump arrangement is more akin to an old-school flathead 4 one would see on a stationary engine, or a tractor, or maybe a bulldozer, except it's driven by a toothed belt that also drives the cams.

Inlet comes from behind the pump, parallel with the side of the block, then back through the cylinder case and head.

This year, the plan is just to get it running well.  Mark has said we'd have to be brain-dead if we can't top the Grenade in output.  I know he's not - I just hope I'm not bringing down the curve too far.

We'll prove the hypothesis this year, and then chase down those incremental ponies next year - possibly in Oz.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 01, 2018, 07:41:54 PM
Let me guess. There's a steel pipe with a collar and an o-ring that is held in place just by the force of the pump being bolted to the block? It's be a great idea if electrolysis wasn't a thing.... :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 01, 2018, 08:12:39 PM
Let me guess. There's a steel pipe with a collar and an o-ring that is held in place just by the force of the pump being bolted to the block? It's be a great idea if electrolysis wasn't a thing.... :roll:

Actually, the pump housing is integral to the aluminum block.

The steel pipe - plastic was an option - is held in place by cute little metal tabs.

And in classic British tradition, the bosses that the tabs are bolted to are oversized to the point that you could use them for motor mounts.

Which is the plan . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 02, 2018, 08:27:55 AM
midget,

CD of ultra secret Rover information should be dead dropped @ Select Sound today . . . . . . . . .

 :dhorse:
Moose&squirrel
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 02, 2018, 09:04:46 AM
midget,

CD of ultra secret Rover information should be dead dropped @ Select Sound today . . . . . . . . .

 :dhorse:
Moose& squirrelly
That trick never works . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2018, 06:44:21 AM

Can't you leave the water pump in place and "decomision" it?.....re-route the belt and machine off the impeller? We're going electric mostly for space (and a little power) but it's those little motors that pick up the most power proportionately yeah?


Well, we COULD "decommission it, but as simple as rerouting the belt sounds, it turns out that it is not that simple.    It is an 8mm pitch HTD drive, and belts are only available in certain lengths.    I'm sure I could come up with something, but it is more a matter of time.    There is simply too much other stuff to get done for this year.

Such as pistons . . . . . . .    More on this later.

 :dhorse:  :dhorse:  :dhorse:
AndI'mthehorseboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2018, 06:54:21 AM

Just knock the guts out of the pump & bang a freeze plug in the hole from the inside, then you get to keep the whole housing & bypass hose.
  Sid.


We would have to keep the guts for now at least, to retain the cog on the belt drive, so we do not have to re-engineer all of that.     We could remove the impeller blades only, if we could figure out a way to disassemble the pump with out destroying the parts.     And I'm not sure if there is a way to machine the impeller blades off, while the pump is assembled.    Both manual and a water pump rebuild service I know state that the pumps are NOT serviceable or rebuildable.     It appears that the impeller is the last item pressed on to the assembly, without provision for removal . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Deadhorseboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2018, 07:18:22 AM

Let me guess. There's a steel pipe with a collar and an o-ring that is held in place just by the force of the pump being bolted to the block? It's be a great idea if electrolysis wasn't a thing.... :roll:


You have traveled on this road then.    Bumpy as the "trail" to "Gairdner" . . . . . .

AND THEN . . . . .    they bolted a batch of other bits to tabs welded on the water inlet "pipe", as if 18ga erw steel tube could pass for a "structural element" . . . . . .

I'm sure some "twit" thought that this was a "great idea" . . . . .  lots of "cost savings" for the bean counters.


The very same bean counters that perpetrated on an unsuspecting the public:

A/   the wet sleeve/open deck architecture with the bonus of lack of lateral support;
2/   the combo head/main bolt novelty with the bonus low clamp load! !
d/   the thermostat located in a position to allow easy and convenient re-heat treating of the castings, while still in the vehicle! !
z/   a cooling system water fill procedure so complicated, that even the factory trained mechanics complained about it.

I could go on, but I already have a headache from my blood pressure . . . . . .

A cooling system such as this one could only work in a country where the "sweltering" summer temperature is 78 degrees F . . . . . .   and it did not pass that test! !

 :dhorse:
Tryin'tokeepthepressuredownboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2018, 07:25:04 AM
midget,

Friday afternoon Diamond sent me an email that the chamber casting is unsuitable for their inspection equipment.    Too soft for their inspection probes.    (Alien probing? ? ? ?)

I'm awaiting a response as to whether the print will be adequate for design purposes.

Or a material suggestion for a chamber casting that would be usable.

 :dhorse:  :dhorse:  :dhorse:
Sigh
Title: Re: Milwaukee Midget
Post by: jacksoni on February 03, 2018, 07:40:53 AM
midget,

Friday afternoon Diamond sent me an email that the chamber casting is unsuitable for their inspection equipment.    Too soft for their inspection probes.    (Alien probing? ? ? ?)

I'm awaiting a response as to whether the print will be adequate for design purposes.

Or a material suggestion for a chamber casting that would be usable.

 :dhorse:  :dhorse:  :dhorse:
Sigh
What did you use to make the mold? I did it with some bondo and it seemed OK. PITA all around though. I thought people with 3D printers had a scanning gadget you can hand hold to replicate stuff.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 03, 2018, 08:21:31 AM
midget,

Friday afternoon Diamond sent me an email that the chamber casting is unsuitable for their inspection equipment.    Too soft for their inspection probes.    (Alien probing? ? ? ?)

I'm awaiting a response as to whether the print will be adequate for design purposes.

Or a material suggestion for a chamber casting that would be usable.

 :dhorse:  :dhorse:  :dhorse:
Sigh
What did you use to make the mold? I did it with some bondo and it seemed OK. PITA all around though. I thought people with 3D printers had a scanning gadget you can hand hold to replicate stuff.

I used some high density silicone based molding compound.    Retains the shape, but IS slightly flexible.    I suspect Bondo or another body filler would be OK.     Would need to use a very good mold release though.

 :cheers:
Title: Re: Milwaukee Midget
Post by: jdincau on February 03, 2018, 09:13:52 AM
Can you use the silicone plug to make a plaster cast giving them the actual chamber?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2018, 09:31:49 AM
Mark -

Did anybody at Diamond tell us that they actually make a kit to do this?

I don't think they did . . .

http://www.diamondracing.net/about/how-to-videos.php#howtopour
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2018, 09:45:23 AM
Of course, this method won't work for us - we have no way of installing the head without the oil rail in place . . .  :cry:

Can we use the torque plate?  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2018, 10:12:47 AM
OR . . .

Cut up the old oil rail?  :roll:
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 03, 2018, 10:29:44 AM
I've used bondo. Had zero issues.
(https://farm5.staticflickr.com/4674/25188381267_1b71357920_o.jpg)
(https://farm5.staticflickr.com/4622/25188376637_ed80d8b049_o.jpg)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2018, 11:20:26 AM
I've used bondo. Had zero issues.

Did you pour through the block?  I suspect they're looking for a dimetrical reference as well. 

Thanks for the photos.  What kind of head is that?
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 03, 2018, 01:48:28 PM
I've used bondo. Had zero issues.

Did you pour through the block?  I suspect they're looking for a dimetrical reference as well. 

Thanks for the photos.  What kind of head is that?

It’s a single cylinder, so I bolted the jug to the head, wiped all surfaces with a a rag with light oil, poured the bonds and let set. Before pulling I referenced it to the crank centerline and scored a line across the back.

Other information I gave was the ring set that Total Seal picked out for me, valve angles, valve drop, and target valve lift. I also had a Wiseco that came with the bike and sent out to Racetec.

Basically the instructions were make me a better piston and move the top ring up as high as safely reasonable to reduce crevice volume. I’m really happy with how it came out.

The engine is a Yamaha SR/TT/XT 500. I’m about 4 years into a motor build on it (life tends to be pretty disruptive as you get a foothold on a career out of school). Nick Smithberg did the head. Fordboy has two cams of mine and I’m sending him two more to have profiled. I use them for simulation work and to evaluate what the aftermarket companies are doing. With a OHC rocker set up the geometry requires a specific lobe shape due to the varying rocker ratio. As you profile, you sometimes find out that the lobe was taken from another application and while close, it may have weird dynamics. One aftermarket cam I measured had a large spike in positive acceleration at valve closing. Not good.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 03, 2018, 02:25:58 PM
Fordboy has two cams of mine and I’m sending him two more to have profiled. I use them for simulation work and to evaluate what the aftermarket companies are doing. With a OHC rocker set up the geometry requires a specific lobe shape due to the varying rocker ratio. As you profile, you sometimes find out that the lobe was taken from another application and while close, it may have weird dynamics. One aftermarket cam I measured had a large spike in positive acceleration at valve closing. Not good.

A smart move - for that very reason.

You really, really want to believe the cam manufacturers are doing it right, but having now seen dozens of cam profiles and comparisons, it's way too often a crapshoot.

And as with any part, the manufacturer will seldom stand behind it after it's been installed.

As to the engineering, it seems they all steal from each other.

But if you take it out of the box, run a profile, and call them on the issues, the reputable grinders will either fix it or get you a refund.

I'm reasonably certain most of the engineers at the cam companies hate it when their work is checked, and non-conforming cam profile files fill their e-mail in-boxes.  And in 9 out of 10 applications, their grinds probably work just fine.

But given the small displacement of what you, me and Mark are doing, and the slim margins for error, an incorrect cam, or an improperly ground lobe can mean the difference between success and shrapnel.

Mark checked the Piper Cams when they came in last summer.  They were spot on, which is great.  The idea of sending cams back and forth between the US and Great Britain is not my idea of a fun time. 
Title: Re: Milwaukee Midget
Post by: Dynoroom on February 03, 2018, 02:27:28 PM
The way the piston people find the "center" of the chamber mold is before you pour the bondo place a head gasket on it's dowel locators, pour the bondo, then remove it when hard. They will draw a cross front to read & side to side to find the center & measure from there.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2018, 10:44:13 AM
Mark -

Did anybody at Diamond tell us that they actually make a kit to do this?

I don't think they did . . .

http://www.diamondracing.net/about/how-to-videos.php#howtopour

midget,

Well, no, it was not discussed.    When they were informed I had a "plug" of the chamber, "Great." was all they said.   No material spec was discussed.


Since I did not get any further response on whether they can design the piston from the "marked-up" print via email, I will call them first thing Monday morning to determine an action plan to go forward.    That will probably mean casting a new plug from their material to scan, or, sending the second head for them to scan.     I can order their material kit Monday if need be.

This is all becoming a real "pita".    But I am sure of only 2 things at this point:

A/    The original choice does not offer viable manufacture and delivery,
2/    Other options for manufacture and delivery may be similar.

You can check with other potential suppliers if you like, just let me know what you are going to decide.


Of course, this method won't work for us - we have no way of installing the head without the oil rail in place . . .  :cry:

Can we use the torque plate?  :roll:

OR . . .

Cut up the old oil rail?  :roll:

I have a plan for casting a chamber plug and marking a reference line for their use that does not require the use of either component.    I'd prefer to NOT use the torque plate.     I don't want the hassle of centering the torque plate precisely on the head to match the block alignment.    And there is no need to cut up the old oil rail.    I'll just go "wood shop" on you and use some bar clamps to fit it all up.


There will be "block leveling photos" . . . . . . .   :roll:


Sure, go ahead, race an orphan . . . . . . . .   :|    How much extra work could it be anyway? ? ? ? ?  :?


 :dhorse:  :dhorse:  :dhorse:
Tiredboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2018, 10:47:17 AM
midget,

And just a reminder:

Still going to need that dimension from the top of the pin to the top of the rod.


And as you have probably guessed by now, making a new chamber "plug" is going to add a week to the process.


 :dhorse:  :dhorse:  :dhorse:
Justtired
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 04, 2018, 11:08:15 AM
Of course - and NEVER think for a minute your herculean efforts are unappreciated.

In additional news, I've made good progress on changing out the brake/master cylinder.

I've replaced the original dual master cylinder with a combination master cylinder out of a '59 Bugeye.  It has a common resevoir for both the clutch and the brakes.

As we're only running rear brakes, it will be more than sufficient.

The pedal box is cut away into the footwell, a proper blanking plate is ready to go, it all lines up really nice, and I've got the new slave cylinder for the clutch - appropriately sized, of course.

I need to come up with a cover for the actuator end of the pedals - probably make it out of steel plate with a fabbed-up rubber gasket.

Dash is out, and I picked up a -3 bulkhead fitting to rework the oil pressure line.

I want to eventually be able to pull the entire dash out with 3 bolts, a multi-pin connector and a fitting.

Need to get the garage warm enough to paint the footwell - probably fire up the heater this afternoon and work on it this evening, seeing as there's NOTHING ON TV TONIGHT WORTH MY TIME TO WATCH . . .


I'll view the commercials tomorrow on line . . .




Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2018, 11:47:01 AM
And just for the "Permanent Record"

Connecting rod design dimensions:

143.75 mm          Center to center length   +.000"   -.002"
  18.0  mm           Pin diameter
  16.0  mm           Pin end width
   ? ?                    Pin bushing dimensions       Needs to be a thin wall high strength bronze material without a steel backing
                           Pin end to be centered over Big end

                           Big end sizing and bearing tang notches to suit nominal 1-5/8" Spridget bearing  King part #CR 417 CP    OR can substitute Mahle Motorsport bearing.
1.7705"/1.7710"   Big end housing bore diameter      Big end bearing length of .879" maximum
1.063" +/- .001"   Big end width     Results in .008"/.010" big end side clearance.
3/8" diameter       ARP Big end bolts     Big end MUST fit through a 75 mm bore diameter.


Big end MUST fit through a 75 mm bore diameter.

This is easily achieved.   3/8ths diameter ARP through bolts are used on BMC race engines with bores of only 2.820" and as small as 2.780"    Non-through bolts require extra material at the big end parting line, but since the bore being used is 2.973", there is PLENTY of room.

And before anybody mentions it, I am aware that a superior grade bolt in a 5/16ths diameter would do the job and be lighter.     I am specifying the bigger bolt because I want my rod bolts to be reliable, to the point of boredom.   And I want them to be "re-usable".     Big buck 5/16ths bolts that need to be "float tested" and replaced at every rebuild are no "bargain".

Oh and one other "intangible" is that 5' 17" sized feet, somehow tend to "get caught up in the pedals", resulting in serious engine rpm overspeeds.     :wink:     And since this is going to be a higher rpm engine than the "Grenade" anyway, a set of 3/8 ARP rod bolts will let me sleep better at night . . . . . . .

 :dhorse:  :cheers:  :dhorse:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2018, 11:59:26 AM

Need to get the garage warm enough to paint the footwell - probably fire up the heater this afternoon and work on it this evening, seeing as there's NOTHING ON TV TONIGHT WORTH MY TIME TO WATCH . . .


I'll view the commercials tomorrow on line . . .


WHAT? ?   NO SCONNIE NATION MEATPACKERS AT THE SUPERBOWL? ?

Well, I guess they will have to buy their seats, just like the other "fans" . . . . . . . .


Hhhmmmm, if it would happen . . . . .  Brady Vs Rodgers? ? . . . . . .  :|

No brainer, gotta go with the best of all time . . . .  Brady


Sorry buddy!    Can't go with your choice of PBR either.     But you already knew that.

 :cheers:
Darkandmaltyboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 04, 2018, 12:13:16 PM
 NOTHING ON TV TONIGHT WORTH MY TIME TO WATCH . . .

Got to agree to that.... no "take a knee during the National Anthem" watching has occurred here since the first round.  I don't need to watch millionaires protest against the symbols of the country or our military.... Have not watched anything with Hanoi Jane in it since 1973 either...

can't see the difference between them  :cheers:

OK, back to your regularly scheduled "beat your heads against the wall it will make you feel better" racing story  :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2018, 12:20:46 PM
Adventures along the Milwaukee Shore, Season 4, continues with Episode 6748 . . . . .

Connecting Rod photo Porn! ! ! !

OK, here are some photos of the difference between the Rover con rod and the BMC con rod, both shown in a 75 mm cylinder bore . . . . .


Top: Rover rod      bottom: BMC rod
(https://farm5.staticflickr.com/4753/26147292258_c841573097_c.jpg)


Rover rod, 8mm bolt.     Note clearance.
(https://farm5.staticflickr.com/4758/39310456424_ba736984df_c.jpg)

BMC rod,  3/8ths bolt.     Also note clearance.
(https://farm5.staticflickr.com/4617/26147292018_cc7b9e32e6_c.jpg)


Comparison of the stock bolts.   Note that the Rover, while an 8mm thread size, has a 7mm "stretch" section.
(https://farm5.staticflickr.com/4619/39310456964_34495858c2_c.jpg)


Rover rod, ~ 2-13/16" width
(https://farm5.staticflickr.com/4631/28212187439_bfca3594cd_h.jpg)


BMC rod, ~ 2-3/4" width
(https://farm5.staticflickr.com/4632/39959858472_65e51c912f_h.jpg)


Sooo, no excuses on the 3/8ths big end bolt thing . . . . .

No further commentary necessary.

 :dhorse:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 04, 2018, 12:29:53 PM
Adventures along the Milwaukee Shore, Season 4, continues with Episode 6749 . . . . .

Rod und Cranken mating PORN! ! ! ! !

For all you perverts out there . . . . . . .

(https://farm5.staticflickr.com/4623/28212190739_26eac69e3c_h.jpg)


(https://farm5.staticflickr.com/4606/28212187819_6e0486ee7d_h.jpg)


(https://farm5.staticflickr.com/4722/39959858772_92711e9be4_c.jpg)


SEE, intermingling of the species is possible! !  With clearance even . . . . . .


Even without Star Trek and Star Wars . . . .  :roll:

 :cheers:
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 04, 2018, 03:17:09 PM
Fordboy has two cams of mine and I’m sending him two more to have profiled. I use them for simulation work and to evaluate what the aftermarket companies are doing. With a OHC rocker set up the geometry requires a specific lobe shape due to the varying rocker ratio. As you profile, you sometimes find out that the lobe was taken from another application and while close, it may have weird dynamics. One aftermarket cam I measured had a large spike in positive acceleration at valve closing. Not good.

A smart move - for that very reason.

You really, really want to believe the cam manufacturers are doing it right, but having now seen dozens of cam profiles and comparisons, it's way too often a crapshoot.

And as with any part, the manufacturer will seldom stand behind it after it's been installed.

As to the engineering, it seems they all steal from each other.

But if you take it out of the box, run a profile, and call them on the issues, the reputable grinders will either fix it or get you a refund.

I'm reasonably certain most of the engineers at the cam companies hate it when their work is checked, and non-conforming cam profile files fill their e-mail in-boxes.  And in 9 out of 10 applications, their grinds probably work just fine.

But given the small displacement of what you, me and Mark are doing, and the slim margins for error, an incorrect cam, or an improperly ground lobe can mean the difference between success and shrapnel.

Mark checked the Piper Cams when they came in last summer.  They were spot on, which is great.  The idea of sending cams back and forth between the US and Great Britain is not my idea of a fun time.  

Oh, absolutely. When you realize there are less designers than there are camshaft grinding outfits, it should tell you something.

You also realize that a bunch of the designers have bounced around and left their mark across several places. For example, Harold Brookshire (RIP) started at Reed Cams, then went to General Dynamics, from there he went to Comp Cams as their first designer (where he started designing assymetrical pushrod lobes) and wrote their first design program, then he went out on his own (Ultradyne - which Bullet Cams bought the masters (they also bought Lazer when the owner passed away)). After that ran into cashflow problems due to core availability and the UPS strike and the Feds shut him down, then he designed the VooDoo series for Lunati, then he went from there to Custom Camshaft Company (Arrington) doing NASCAR and Pro Stock work, CCC was sold off and the lobe designs went to Howard Cams. His last stint was back at Lunati and he designed the TL2 (flat tappet) and TR2 (roller) lobe family before his health deteriorated. He did say he always improved on his designs as he moved around, but certainly had his own style (good enough for NHRA Championships, a couple Daytona 500 wins and other NASCAR wins, and other USAC, NHRA, 24hrs of Daytona, etc. wins). Billy Godbold who is the designer at Comp Cams (got his start when his PhD funding ran out in the middle 90s) certainly is influenced to a certain degree by Harold as some of their flat tappet designs look similar to Harold's and he was also coached a lot by Harvey Crane. Harvey and Harold were also pretty similar in their designs techniques.

Harvey Crane layed out all the people he accidentally got into the camshaft business: http://web.archive.org/web/20100112082128/http://harveycrane.com:80/founders.htm#individuals . Of the ones named, only Harold Brookshire didn't steal any of his stuff.

Ideally you need to talk to a cam designer. Mike Jones (Jones Cam Design) is easy to get a hold of, Billy Godbold (Comp Cams) is accessible via social media, Harold Brookshire (RIP) was easy to get a hold of before his passing, but others are hard to get a hold of and you may have to pay a consulting fee, have died, or have moved on and are retired. I never dealt with Dema, but that's what Fordboy is for (amongst other things)!

You get what you pay for and to get what you really need, outside of a pushrod application of common tappet / roller diameters / base circle diameter, you likely will have to have a design produced, a master cut if applicable, have a core made, etc. It adds up really fast. A friend of mine has about $900 in each Triumph TR4 camshaft, and he was able to use existing lobe designs!

Most aren't maximizing performance. A lot of the common pushrod flat tappet cams are for Chevy .842 flat tappets. I know some of the UK grinders have used whatever the small Ford pushrod engine is. Other comapnies may have built their offerings off something like an air cooled Kawasaki with bucket lifters.

With OHC rocker and finger follower designs, the lobe design has to be proprietary to that particular head's / set up geometry as the rocker ratio is variable. Some other applications may be close, and for most it's good enough, but as you said, if you're pushing performance then it's not what you want.

Obviously, the diameter of the lifter / bucket will cause a ceiling to be placed on peak velocity and you could be giving up a lot of performance.

It's actually to easy to see what kind of safety factor your lobes are designed to for a flat tappet / bucket lifter type valvetrain.

Edge Distance = -1((Velocity*57.3)-(Tappet Diameter/2))

Velocity is in inches / degree. Diameter is in inches.

This will allow you to see what safety factor your cam designer is using. Pushrod engines, designers typically use .018-.020" for off the shelf stuff with a typical chamfer. OHC with stiffer valvetrain systems might be as tight as .009" for off the shelf designs. With work, you can tighten those up and gain more velocity which equals more lift area. This is why NASCAR put into place a tappet diameter rule as racers were using mushroom flat tappets. Even with the .875" diameter tappet that NASCAR ended up with, they ran their tappets with no chamfer and right out to the edge of the tappet. That's a risky place to play, but they had the resources and money to make it work.

Use this equation to plug and play and see how much velocity you could have:

Velocity = ((Lifter Diameter/2)-Edge Distance)/57.3

This will impact how much lift area you can have (even with valve lift limits).

Acceleration is the tricky one.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2018, 08:20:05 AM
Bob, et all,

Your post mirrors what I have been saying for years about camshafts in general, ie: that there was NOT a lot of original thinking going on . . . .

Now in the interest of fairness to all "cam professionals"  manufacturing bits in the harsh market place, everybody has to obey the rules of physics, OR, be penalized.    And what can happen because of this "reality" is that given the "limitations", even clever guys end up at the same, or very similar places.    I have seen this time and time again, partly because I'm at the tail end of a long run, and I can see my "finish line".


The trick is:  How do you know who is an "innovator" Vs who is just a copy?    It's a tough question that is difficult to answer, but here are some clues:

A/    True innovators are typically "brutally honest" with you, and you may not "measure up" to the type of client they want to deal with.   Usually they do not suffer fools well.   Can be difficult to contact, as their time is in high demand.    Typically willing to produce "cutting edge" designs for you, at your risk, and at high cost.     Usually point out the risks involved in "close to the edge" performance potential.    A client had better be able to calculate and supply the needed information, or the relationship can suffer . . . . . . .

2/    Copy types typically want to stick with "their proven designs".    This is confirmation that they are "risk adverse".     The best you will ever get from them is what 90% of your competition gets, which is probably enough, IF, some other part of your performance equation is "stellar" . . . . . . .   Usually don't get involved in "technical discussions" because they don't want to talk tech.   Potential clients should decide why that is.

d/    Charlatans.    Yes Virginia, unfortunately, some of these exist.     They market bad copies of other folk's intellectual property.    This is more common than most people realize, simply because most clients DO NOT check their camshafts.     Usually talk a lot, without saying anything . . . . . .  Usually want to deal directly with clients and not with engineers or knowledgeable builders.

z/    Mistakes.    If you are dealing with a "high volume" grinding operation, and request something "oddball", you need to check it before installation.     No reputable manufacturer "intends" to make an error, but they do happen, even on CNC grinders.     Human errors occur, don't dwell on it.     Reputable places will be glad to know that you are checking, and a replacement will be "No problem".


One final note about checking cams:    If you are using your block/head/whatever, realize that compared to a "fixture", you are adding variables.     If you "presume" that your block is "perfect", well, I wish you the best.

And to finish up:    Cost, has no bearing on whether you get a "good" product.    "Junk" can be as expensive as "cutting edge".     BUT, usually, you get what you pay for.

Caveat emptor
Iwon'trunanuncheckedcamboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2018, 08:49:12 AM
Re: Cams

MOST applications, DO NOT require anything extraordinary to produce competitive power.

All that is required is a well thought out, high quality produced product, thoughtfully integrated into a comprehensive build plan.

Sounds simple doesn't it?    And that, is where most builds falter . . . . . .


Food for thought . . . . . .

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2018, 08:58:05 AM
midget,

Good news, bad news department . . . . .

Good news:
T&T had a Diamond epoxy chamber mold kit on the shelf . . . . .    :-)

Bad news:
Product dated: 6/15/2009   and was: unusable . . . . . .    :-(


Good news:
Ordered up a fresh one from Diamond.    :-)

Possible delivery today, but with the snow storm, probably tomorrow.


Will cast up a mold asap and send off immediately.    :-)


Two steps forward, one step backward, etc, etc, etc . . . . . .

 :dhorse:
Processboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2018, 11:06:36 AM
midget,

Good news, bad news department . . . . .

Good news:
T&T had a Diamond epoxy chamber mold kit on the shelf . . . . .    :-)

Bad news:
Product dated: 6/15/2009   and was: unusable . . . . . .    :-(


Good news:
Ordered up a fresh one from Diamond.    :-)

Possible delivery today, but with the snow storm, probably tomorrow.


Will cast up a mold asap and send off immediately.    :-)


Two steps forward, one step backward, etc, etc, etc . . . . . .

 :dhorse:
Processboy

midget,

Just advised via text that Diamond epoxy kit has arrived @ T&T.       So UPS outperforms USPS, in spite of consonant handicap . . . . . . . .   :-D

Will cast 2 molds tomorrow and ship 1 off to Diamond tomorrow pm.

Blue chamber mold photos to follow . . . . . .  :wink:

 :dhorse:
Moldyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 06, 2018, 11:52:18 AM
Thanks for making that happen.

I know a lot of people slag UPS, but between my eBay sales and incoming guitars and car parts, I've never had a problem with them.

It's Amazon that I hate dealing with.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 06, 2018, 04:37:14 PM
"I love when a plan comes together."     Colonel John "Hannibal" Smith

midget,

Piston rings arrived at the ranch today, approximately 13:00 CST, synchronize your watch . . . . .

Will hand carry to location, "g", on the morrow . . . . . . .

To be placed in the pile of offerings to the 'K' gods . . . . . . .

Verification photos at a later date . . . . . .

 :dhorse:
Clandestineoperativeboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 06, 2018, 06:12:50 PM
And I should have a print of the rods by tomorrow afternoon.  Yes, coming together . . .
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 06, 2018, 08:34:36 PM
Re: Cams

MOST applications, DO NOT require anything extraordinary to produce competitive power.

All that is required is a well thought out, high quality produced product, thoughtfully integrated into a comprehensive build plan.

Sounds simple doesn't it?    And that, is where most builds falter . . . . . .


Food for thought . . . . . .

 :cheers:
Fordboy

I think that's what I love about your guys' approach on the A-Series. You could be so much more trick with it, but it was just a very solid and well thought out package. Sometimes it takes going back to the basics and attention to the entire system.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2018, 07:28:20 AM
And here is our rod design -
Title: Re: Milwaukee Midget
Post by: Interested Observer on February 07, 2018, 08:47:27 AM
Unsolicited comments on the (admittedly unfinished) rod drawing...

Bolt hole dimensions?
Bolt head seat area seems rather vaguely defined.  Awfully small shoulder.
Dimension across the corners--for bore fit?
Small end has blind oil hole?
Title: Re: Milwaukee Midget
Post by: jacksoni on February 07, 2018, 09:03:52 AM
Shows 74.8 across the flats big end, into a 75mm bore!!?? Like IO says.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2018, 10:27:26 AM
Hypotenuse of 79.25 - I need more detail.
Title: Re: Milwaukee Midget
Post by: manta22 on February 07, 2018, 11:21:00 AM
Chris;

I suggest specifying an overall rod bend & twist spec. Bolt seating surfaces need generous radii, flatness & parallel spec.

Good luck with this project!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: ggl205 on February 07, 2018, 11:31:54 AM
And here is our rod design -

Saenz rods are of good quality. Some of the best racing transmissions too. I used to visit them occasionally when doing business in Buenos Aires.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2018, 02:33:00 PM
And here is our rod design -

Saenz rods are of good quality. Some of the best racing transmissions too. I used to visit them occasionally when doing business in Buenos Aires.

John

They're what I put into the short-stroke A-Series - took a 9500 RPM clutch dump with a three-main block and never said "uncle".  If I'm not mistaken, they also make aftermarket gear-sets for older ZF transaxles.  I know they're a preferred supplier to Cosworth.

Chris;

I suggest specifying an overall rod bend & twist spec. Bolt seating surfaces need generous radii, flatness & parallel spec.

Good luck with this project!

Regards, Neil  Tucson, AZ

Neil, yes, good suggestion - I'm not discounting it.

If I were the one in direct contact with the supplier, I probably would.  The issue at this point is that Mel is stuck in the middle every time I have a question, and he has a shop to run.  

While I need quality parts, I also need to respect Mel's time.

I'm banking on my past experience with Saenz - the rods for the Grenade were excellent, I can inspect and likely have corrected any radius issues - there were none on the A-series rods - and given the short stroke we're dealing with, if I get to the point where bend and twist are an issue, then somebody bolted up a turbocharger while I wasn't looking.  :-D

And if that's the case, there are things behind the engine that will give up the ghost well before a rod heads south.

I just got back from Lunch and Mel has been made aware of the width issue.  I'll wait for Saenz to get back to him.
Title: Re: Milwaukee Midget
Post by: manta22 on February 07, 2018, 05:30:23 PM
Chris;

Don't misunderstand the "bend & twist" spec--- it is to make sure that a straight rod is still straight after heat-treating.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2018, 05:34:05 PM
Ahhh . . . I DID misunderstand.

So I need to be straightened out as well!  :wink:

Thanks, Neil!  :cheers:
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on February 07, 2018, 06:52:54 PM
Clueless Kiwi here Chris, :-D so what engine are you working with here? It's obviously not the BMC-A any more.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 07, 2018, 08:45:19 PM
Clueless Kiwi here Chris, :-D so what engine are you working with here? It's obviously not the BMC-A any more.
  Sid.

Sid - WHERE HAVE YOU BEEN?

2005 MG ZR take-out - the K-Series Rover from Great Britain.  Destroked 1.4 to 1 liter, DOHC, 16 valve - essentially the same engine that Lotus used in the first iteration of the Elise in Europe.

So we're going from 8 valves to sixteen, one cam to two, and 5 ports to 8.

And the design is STILL 30 years old!

https://en.wikipedia.org/wiki/Rover_K-series_engine

The only other one I'm aware of that has run on the salt was Terry Kilbourne's 1997 MG F - they ran for time only.
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on February 08, 2018, 02:07:43 AM
Thanks Mate! This long car I'm building has consumed my life making it easy for me to loose the plot on somebody else's build. I'll try to be more observant. :dhorse:
That little sucker will have to be a vast improvement over the 5 port 3 bearing dinosaur! I did my apprenticeship on those things in NZ but I was always a Hot Rodder with a V8.
  sid.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 08, 2018, 08:06:19 AM
As the Connecting Rod Turns,  episode 1 . . . . . . .

Now that the epoxy fumes have cleared out of my brain, I've had some time to peruse what is obviously a pre-production, "approval print" to be put in front of ? ? ? . . . . .

Some of my observations, which address some concerns, follow:




Shows 74.8 across the flats big end, into a 75mm bore!!?? Like IO says.
 

Jack,

See my comments below:



Hypotenuse of 79.25 - I need more detail.


Transpositionalerrormidget . . . . . . .

A/    Hypotenuse of 74.8mm x 27.0mm IS: . . . . .  79.52mm        AAAhhhhmmm, please explain your number.

2/    ADDITIONALLY:   Your numbers and interpretation are not what is drawn on the "print".      The big end does not have a simple rectangular section.    It is notably narrowed, although that width is: "unspecified",
       the resulting hypotenuse is significantly smaller.

d/    Did anyone notice the 3mm tapered drilling specified in the left view? ? ?     The purpose of this "center hole" is no doubt to provide an "anchor point" for radial turning of the big end to: 74.8mm Ø ! ! !
       Viola!   Fitment through 75.0mm bore now is a moot point, especially when combined with the large "cheek reliefs" shown on the drawing.    I realize that the "print" is unclear about this dimension.     That is
       what "approval prints" are about.     Communication ironed out at both ends . . . . . . .

z/    If we further postulate that the designers at Saenz know what they are doing, have made rods before, and accept communication to allay client fears, well then, no problem.


I recommend a Collegiate level Engineering Graphics Course for those who wish to gain expertise in interpreting "prints".     Take one that includes Geometric Tolerancing pratices.

https://www.google.com/search?q=geometric+tolerancing+examples&rlz=1C1CAFB_enUS728US730&tbm=isch&tbo=u&source=univ&sa=X&ved=0ahUKEwiAgoG7rpbZAhVrtlkKHVA4AtkQsAQIOw&biw=1920&bih=949

Not every racer needs to be an engineer.    But we all need to understand "engineer speak" and "engineer show & tell" or we end up with bright, shiny, new, useless, expensive bits.     And if we are too critical, we end up friendless as well . . . . . . .

JMHO . . . . .

 :dhorse:  :dhorse:  :dhorse:
Voiceofreasonboy   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2018, 08:34:21 AM

A/    Hypotenuse of 74.8mm x 27.0mm IS: . . . . .  79.52mm        AAAhhhhmmm, please explain your number.
 

A) I did it with yarn and a tape measure on a piece of cork board with push pins with a degree of accuracy of .3%?
2) I flipped the numbers when I went to post this?
x) all of the above?
5) I f@#^ed up?

 :oops:
Title: Re: Milwaukee Midget
Post by: Interested Observer on February 08, 2018, 09:03:20 AM
Quote
Did anyone notice the 3mm tapered drilling specified in the left view? ? ?     The purpose of this "center hole" is no doubt to provide an "anchor point" for radial turning of the big end to: 74.8mm Ø ! ! !
       Viola!   Fitment through 75.0mm bore now is a moot point, especially when combined with the large "cheek reliefs" shown on the drawing.    I realize that the "print" is unclear about this dimension.     That is
       what "approval prints" are about.     Communication ironed out at both ends . . . . . . .

The 3mm hole shown in the left view is, in fact, the oil hole at the top of the rod.  The two small curves at the bottom of the rod cap in the front view are apparently just an indication of a curved surface there.  The alleged centering hole appears nowhere else in the drawing.  If the 74.8 mm dimension is indeed intended to indicate a cylindrical feature, it is not properly so presented.  Also, that area in the isometric view is shown as a flat along the split line.
Saenz may know what they’re doing, but that is not what the print says.
Title: Re: Milwaukee Midget
Post by: forker on February 08, 2018, 09:12:56 AM
Dear all

I hesitate to sound like I know what I'm doing here but it seems to me that an object of 74.8 on its' long axis that is to fit into a circle of dia 75 needs to be comparatively slender.

My arithmetic suggests that an object 74.8 * 5 has a diagonal of less than 75, albeit by a hairs' breadth. Main cap cheek width on the rod in the draft dwg is a bit more than 5, even if making a generous assumption about the undimensioned chamfer.

I'd think the dia3 hole in the 'Left view' ( in america? Left? surely no good can come of this!) is in the small end, into the bargain.

Perhaps a call to the supplier to check that he grasps the need might be an idea. Perhaps some of the dimensions can be refined without critical loss if acting now. Or the rods and pistons could go in to the block from the bottom side, before the crank, maybe...

Or I've just not read the pix well. Probably that, then.

F
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2018, 09:21:11 AM
Mel has been made aware of the concern, and I haven't signed off on the drawing yet.  

Hopefully clarification will be forthcoming today.
Title: Re: Milwaukee Midget
Post by: forker on February 08, 2018, 09:40:40 AM
Yes, that is in an earlier post, now that I look back. Too excited from a February day in Blighty with no rain.

F
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2018, 09:56:45 AM
Yes, that is in an earlier post, now that I look back. Too excited from a February day in Blighty with no rain.

F

The upside of rain is you don't have to shovel it.  We're looking at an additional 8 inches of snow tomorrow.

I noticed your email address - you work for Rover?
Title: Re: Milwaukee Midget
Post by: wobblywalrus on February 08, 2018, 10:06:32 AM
The rod small end in post 6749 is blue.  Something bad is happening there.

There might be some distinct advantages to using a steel or ti H-beam rod where the troughs between the flanges direct lube up to oil holes for the pin that are at the upper ends of troughs, at 4:30 and 7:30 clock positions.  Like Carrillo does. 
Title: Re: Milwaukee Midget
Post by: jacksoni on February 08, 2018, 10:17:26 AM
section views c-c and d-d both show the pin end lubrication hole.  roughly measuring the flat at the big end which the drawing shows as 74.8mm diameter are in the neighborhood of 12.4mm wide (compare the 3/8"= about 9mm rod bolt hole) That would give Chris' hypotenuse times 2 diameter at 75.8. Some judicious polishing to help "balance" the rods probably could fix that but it is a close deal.  JMHO  :cheers:
Title: Re: Milwaukee Midget
Post by: forker on February 08, 2018, 10:19:32 AM
For the nub-end of that; JLR. The Rover company as-was is now Chinese. I'm in Powertrain certification.
Title: Re: Milwaukee Midget
Post by: jacksoni on February 08, 2018, 10:25:50 AM
The rod small end in post 6749 is blue.  Something bad is happening there.

There might be some distinct advantages to using a steel or ti H-beam rod where the troughs between the flanges direct lube up to oil holes for the pin that are at the upper ends of troughs, at 4:30 and 7:30 clock positions.  Like Carrillo does. 
H beam strength vs I beam strength produces nearly as much argument as rod ratio. Seems both have advantages and disadvantages depending on various factors. Carrillo certainly makes good rods, have used them too. My current are Crower I beams and have been happily been going to 10200 going on 10 years now with no stress seen. I don't know about the trough of the beam directing oil as WW suggests. Have seen the oiling holes as he also notes and but have never seen any discussion about how that may be preferable to the perhaps more common top of the small end location as with the ones under discussion here. That I haven't seen it means nothing of course and would be happy to see some discussion pro or con of that design.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on February 08, 2018, 10:30:14 AM
Nice rod article here: http://www.engineprofessional.com/EPQ1-2018/index.html
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 08, 2018, 10:35:05 AM
For the nub-end of that; JLR. The Rover company as-was is now Chinese. I'm in Powertrain certification.

Welcome aboard!  :cheers:

If you see us doing something way out of line or non-conforming, please don't inform the authorities in Changshu . . . or Brussels.  :wink:
Title: Re: Milwaukee Midget
Post by: forker on February 08, 2018, 10:36:36 AM
hehe. Thanks!

Brussels might not be an issue in a few months, though....

F
Title: Re: Milwaukee Midget
Post by: jacksoni on February 08, 2018, 10:52:35 AM
Great article Woody. Thanks. Does talk a bit about the I beam/H beam debate, oil slinging as WW mentioned and also about rod bolts and stretch etc that was a subject of discussion here a while back.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 09, 2018, 02:33:44 PM
As the Connecting Rod Turns,  episode 2 . . . . . . .


(https://farm5.staticflickr.com/4752/25300468707_6d854f894c_h.jpg)



The 3mm hole shown in the left view is, in fact, the oil hole at the top of the rod.  The two small curves at the bottom of the rod cap in the front view are apparently just an indication of a curved surface there.  The alleged centering hole appears nowhere else in the drawing.  If the 74.8 mm dimension is indeed intended to indicate a cylindrical feature, it is not properly so presented.  Also, that area in the isometric view is shown as a flat along the split line.
Saenz may know what they’re doing, but that is not what the print says.




Shows 74.8 across the flats big end, into a 75mm bore!!?? Like IO says.
 


After haranguing others about  "properly" interpreting graphical information, I am also guilty of the same crime . . . . . . .

Mea culpa, mea culpa, mea maxima culpa . . . . .


I've scanned and posted the print, as a jpeg photo above.    And, as IO, jacksoni, and others have pointed out, the "print" does not depict what is required.

My error in quickly reviewing the drawing, (problematic in itself), was "assuming" the print's views were conventionally placed.    Even though it is clearly labeled "left view", and should be on the left, it has been placed on the right hand side of the top, front, and section views, which are properly centered and aligned.     As such, there is no "center hole" for turning the big end to 74.8mm radial diameter.    And even if this process is intended, it is NOT called out on the drawing, as others have noted.     The hole shown, is actually the pin end oiling hole, as IO correctly points out.     I should have been more thorough in my inspection of the drawing, for instance, cross checking the isometric view, as IO did.

Now it might be convention and common practice to radially machine the big ends of con rods intended for small bore sizes, say less than 3-1/4" diameter bore size.     But since it not on the drawing, it is unclear as to whether this will be done.   And, there are other issues, bolt dimensions, locating sleeve dimensions, etc, pointed out by others.

It would be prudent for all of the issues to be cleared up, before approval of the "print".     And there is good reason to do so.

The convention in industry is that if a client approves or supplies a print, then the following conditions apply:

A/     If the part does not match the print, then the manufacturer is responsible.

2/     If the part matches the print, but doesn't work, the client is responsible.

If nothing else, being particular about the print, shows the manufacturer that the client is serious about the manufacturing and fitting process.

Again, JMHO . . . . .

 :dhorse:  :dhorse:  :dhorse:
Shouldhavetakenmytimeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 09, 2018, 02:41:59 PM

The rod small end in post 6749 is blue.  Something bad is happening there.

There might be some distinct advantages to using a steel or ti H-beam rod where the troughs between the flanges direct lube up to oil holes for the pin that are at the upper ends of troughs, at 4:30 and 7:30 clock positions.  Like Carrillo does. 
 

Bo,

I'm impressed by how observant you are.    But no, nothing bad is going on there.    It is a con rod where the piston pin is press fit into the rod.    To ease the fitment process, the pin end of the rod is heated "blue", to expand the pin eye to a "slip fit".    When the rod cools, the requisite press fit is obtained, with no installation stress imposed on the piston.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 09, 2018, 03:11:18 PM

H beam strength vs I beam strength produces nearly as much argument as rod ratio. Seems both have advantages and disadvantages depending on various factors. Carrillo certainly makes good rods, have used them too. My current are Crower I beams and have been happily been going to 10200 going on 10 years now with no stress seen. I don't know about the trough of the beam directing oil as WW suggests. Have seen the oiling holes as he also notes and but have never seen any discussion about how that may be preferable to the perhaps more common top of the small end location as with the ones under discussion here. That I haven't seen it means nothing of course and would be happy to see some discussion pro or con of that design.
 

I've used both I beam & H beam rods, and they both work.    When a forged rod is the choice, you have to go I beam, as that is what is manufacturing friendly.     The H beam design might be somewhat less weight for the same center to center length.    I usually choose based on the rpm range the engine will see.    Lower rpm means a heavier rod is less of a penalty.     And it is the reciprocating weight I'm most concerned about.

Similar deal on pin oiling holes, single top Vs twin bottom, both seem to be effective.    I think ANY oil hole works better than none.     IMO placement is less important than the size of the hole, especially when you realize that the piston pins rotate in the pistons and the rods, spreading the lubricant around.

As far as the trough of the rod "directing" oil somewhere specific, I'm uncertain that happens.    Many moons ago, I was involved in some V8 oil pan research, both wet and dry sump.    The pans were modified for a Lexan "window", so observations could be made.    What was "observed" was a freakin' "typhoon" of oil on the wet sump.     The dry sump, (an early, undersized one), merely had a "tornado" of oil . . . . . .     The parts that were lubed and cooled by "splash" lubrication, did not seem to be in any danger, in either case.      Late style, high vacuum dry sumps, on the other hand, are a different story.     Without additional oiling, directed where needed, some parts will not survive a "distance" event.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 09, 2018, 05:56:01 PM
The Chronicles of Pistonia . . . . . . I've lost track of what episode this is . . . . .

Combustion Chamber Mold Porn! ! ! !

So you wanna make a hard mold of your combustion chamber?    Starting with a liquid epoxy?     Here are the photos of what I went through . . . . .


I used a Starrett 6" Machinist's Level, cause that's what was available.
And, yes, things need to be level for the "plug" to be even on the deck surface.
(https://farm5.staticflickr.com/4711/40152608021_e6544d8e0e_h.jpg)



It required some "creativity" for the bolt up.
(https://farm5.staticflickr.com/4724/40120079342_66fbba4c6c_h.jpg)



(https://farm5.staticflickr.com/4672/39441243344_7183b0bad2_h.jpg)



(https://farm5.staticflickr.com/4696/39441230614_6251aa2eee_h.jpg)



level in both planes
(https://farm5.staticflickr.com/4664/39441232734_810e4148ed_h.jpg)



(https://farm5.staticflickr.com/4757/39253826585_cfad57f41a_h.jpg)



(https://farm5.staticflickr.com/4618/39441230084_ce41f5e66a_h.jpg)



And yes, it took a bit of dicking about to get things "leveled out"
(https://farm5.staticflickr.com/4653/40152606841_ac2185cd5c_c.jpg)



The finished product, intake side
(https://farm5.staticflickr.com/4603/39441229914_8414add2a8_h.jpg)


exhaust side
(https://farm5.staticflickr.com/4663/40152607431_dfea6a3007_h.jpg)



Lateral view
(https://farm5.staticflickr.com/4664/40120076222_93db95b6b4_h.jpg)



(https://farm5.staticflickr.com/4714/40152607321_9830fedd67_h.jpg)


This sucked up pretty much the whole morning on Wednesday.     Had it packed up for UPS pickup Wed afternoon, but the driver did not stop.    By the time I got to the local UPS agent, their daily pickup had already taken place.     So it went out on the Thursday truck.      UPS tracking info shows that severe weather has delayed delivery, but it is in Wyoming, Michigan, so hopefully it will be delivered on Monday.

That's all for today.

 :dhorse:  :dhorse:  :dhorse:
Epoxiedoutboy
Title: Re: Milwaukee Midget
Post by: manta22 on February 09, 2018, 06:43:02 PM
How did you "unscrew" that threaded plug hole? What mold release did you use?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Interested Observer on February 09, 2018, 07:20:02 PM
Regarding rod design---

Probably not an issue, but has anyone checked for rod-to-cylinder liner skirt clearance?

Also, how is it that ARP L19 bolt material got specified?  Having gone to a pretty beefy 3/8” bolt, is there really a need for this quite high-strength and less ductile material which has a propensity for suffering from hydrogen embrittlement?  Seems like one of the lower grades would be perfectly adequate and less worrisome from that aspect.  Also presumably less expensive.

For that matter, given the hardnesses quoted for the rod material, and if the print is being revised, it might be good to get a detail of the bolt head seating area and have generous radii there.  (Granted, this thing isn’t going to Le Mans).

Are they going to be shot peened?

Personal thought on oil holes.  To me, the dual underneath holes just provide great exhaust passages for the oil at the highest loaded location.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 09, 2018, 08:00:48 PM

Also, how is it that ARP L19 bolt material got specified? 

Saenz's "default" bolt. 

I could downgrade it, but I've worked with them before, and I have already made the mistakes - I did overstretch the first set on the Grenade and was oblivious to the handling issues.

But now I've got latex gloves, patience and experience, and they'll be fine.  I don't know that the potential savings of a 2000 ARP over the L19 is worth changing up the order.

If I do it right this time, I should only have to handle them once.
Title: Re: Milwaukee Midget
Post by: wobblywalrus on February 09, 2018, 11:55:38 PM
The B/S ratio and photos indicate the cylinders provide a confined area for oil mist access to a hole on the top of the rod for small end lubrication.  What about drilling two holes from the troughs on the sided of the rod up to the small end bearing?  It would be similar to what Carillo does on the front and the back but on the sides.

The concern is the oil slung off of the crank webs will not get up into those narrow cylinders in enough quantity to do the job.  Oil crawling up the rod might be a big help.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 10, 2018, 05:52:35 AM

How did you "unscrew" that threaded plug hole? What mold release did you use?

Regards, Neil  Tucson, AZ


Hi Neil,

I did not unscrew the plug threads.    The instructions recommend de-molding after 30 minutes of curing.    The epoxy is still somewhat "flexible" at this point, and can be gently pulled free, set aside and left to harden fully.   It seemed to harden with little distortion from the original shape.

For mold release I used:   Pol-ease 2300 mold release in a spray can     Silicone based and formulated for polyurethane rubber, plastic and epoxy.    The casting released pretty well, even though there were some "complicated areas" of the chamber.

https://www.polytek.com/products/pol-ease-2300-release-agent

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 10, 2018, 06:30:34 AM

Regarding rod design---

Probably not an issue, but has anyone checked for rod-to-cylinder liner skirt clearance?    Not at this point, but it will get done.   With the de-stroking, there is reduced lateral displacement of the rod, which allows for a larger beam width.    Since the piston travel will also be reduced, the bottom of the cylinder sleeve could also be notched for clearance.    But this is a valid concern, to which we will pay attention.


Also, how is it that ARP L19 bolt material got specified?  Having gone to a pretty beefy 3/8” bolt, is there really a need for this quite high-strength and less ductile material which has a propensity for suffering from hydrogen embrittlement?  Seems like one of the lower grades would be perfectly adequate and less worrisome from that aspect.  Also presumably less expensive.   Probably Saenz's default choice, as Chris suggested.   I agree with you that ARP 2000 would be a satisfactory selection.    Using a cheaper, less sensitive material was my point in specifying the larger size.    I'm going on the record for preferring ARP 2000 for this application, but it's not my wallet and I'm not "driving the train".

For that matter, given the hardnesses quoted for the rod material, and if the print is being revised, it might be good to get a detail of the bolt head seating area and have generous radii there.  (Granted, this thing isn’t going to Le Mans).    I agree that the print needs more details.

Are they going to be shot peened?      Well, presumably.   I think the rods for the "Grenade" were shot peened.     BUT, the process should be specified.    If I had drawn the print, it would be specified.

Personal thought on oil holes.  To me, the dual underneath holes just provide great exhaust passages for the oil at the highest loaded location.    I tend to agree, but I have only seen evidence of this on very highly loaded parts, blown, fuel or nitrous, etc; narrow pin end rod widths; and high vacuum dry sumps where oiling is diminished.    I spend a lot of time on tear downs looking at a lot of things that tend to get ignored by others.    You can learn a lot from how the parts look and measure up.    Having said all that, I'm pretty sure the K will not be that highly stressed.    And the K is getting a single top oil hole, according to the print.


IO,

Thanks again for all your insight and advice.    It is obvious that you know your stuff.    Care to reveal your day job?

And my apologies for embedding answers into your text.   I'm still a slow and crappy typist . . . . .

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 10, 2018, 06:41:02 AM

The B/S ratio and photos indicate the cylinders provide a confined area for oil mist access to a hole on the top of the rod for small end lubrication.  What about drilling two holes from the troughs on the sided of the rod up to the small end bearing?  It would be similar to what Carillo does on the front and the back but on the sides.

The concern is the oil slung off of the crank webs will not get up into those narrow cylinders in enough quantity to do the job.  Oil crawling up the rod might be a big help.


Bo,

The rod side clearance spec is .009"/.011"   The oil pressure is going to be around 55/65 psi.     It is a "wet" sump, although the sump is deep and separated from the rotating mass.     I'm thinking that it is going to be "raining" oil in the upper crankcase.     But we will be checking everything carefully, and will add specific oiling if the tear down inspection process shows that it is needed.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 10, 2018, 06:47:47 AM

Also, how is it that ARP L19 bolt material got specified? 

Saenz's "default" bolt. 

I could downgrade it, but I've worked with them before, and I have already made the mistakes - I did overstretch the first set on the Grenade and was oblivious to the handling issues.

But now I've got latex gloves, patience and experience, and they'll be fine.  I don't know that the potential savings of a 2000 ARP over the L19 is worth changing up the order.

If I do it right this time, I should only have to handle them once.


midget,

Don't be so certain that you will only torque them once.     And if it was me, I would request ARP 2000 bolts, at the reduced cost.    They might be unwilling to lower the material spec, but who knows until you ask.     If you don't want to keep pestering them, well OK, your call.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 10, 2018, 06:52:02 AM
midget,


Photos of the piston rings:

(https://farm5.staticflickr.com/4741/39253824435_4644cb79fe_h.jpg)


(https://farm5.staticflickr.com/4766/40152606531_733bba91f5_h.jpg)

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 10, 2018, 10:04:57 AM

Don't be so certain that you will only torque them once.     And if it was me, I would request ARP 2000 bolts, at the reduced cost.    They might be unwilling to lower the material spec, but who knows until you ask.     If you don't want to keep pestering them, well OK, your call.

 :cheers:
F/b


"I make no contention of the fact that I'm basically lazy." - Unknown author  :wink:

Do the little things matter?  

Is a top shelf upgraded bolt designed to the specs of the rod manufacturer going to effect power, speed or dependability in a negative fashion?  

I'm certainly not trying to spend more than necessary, but unless there's a compelling reason not to use the bolts recommended by the rod manufacturer, I think we should proceed with the L19s.



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 10, 2018, 10:50:37 AM
Continued -

I dug up the specs for the Saenz rods out of the Grenade.

When I tore down the motor after 2013, I checked the length on the L19s.  These were 5/16 ARPs, supplied by Saenz.

They were all over the map.

Saenz recommended tightening to stretch in 3 progressive steps,

.0, .0059, .0066.

I, of course, had simply pregressively tightened the original set of bolts in 10 lb. increments, up to the recommended maximum of 30 Ft/Lbs.

So I ordered the replacements.  They were not available directly from ARP, so I ordered them from Saenz.

With Mark's encouragement - ie insistance - I followed the "torque to stretch" method prescribed by Saenz.

So having been through the "cost of an education" on these particular fasteners, I'm not worried about maladies moving forward.  I'm just going to carefully follow the instructions.


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 10, 2018, 11:21:43 AM
Oh, and I placed the order for the rod bearings with APT.  Should have delivery info Monday.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 11, 2018, 09:03:37 AM
How it's done in Britain . . . . . . . .


midget, et all,

Perhaps some reader with better internet searching skills can find a copy of this article somewhere:

Race Engine Technology, issue 36, February 2009

Dossier: EDL K2000 - EDL doesn’t only do pure race engines – Tom Sharp finds out how it tackled the challenge of a production-based Super 2000 I4


Small decoding:

A/    EDL, Engine Developments Limited, that would be John Judd & company . . . . .

2/    K2000,   Their build of a stretched Rover K16, out to 1997 cc's! !

d/    Reliably producing 285 bhp . . . . .  For Touring Cars, Rally Cars and other applications.


UUhhmm, scaled down to 994 cc's, that would be:    142.5 bhp!   OR, thereabouts . . . . . .

Interested parties could order a back issue from the publisher:

https://www.highpowermedia.com/p/1114/race_engine_technology_-_issue_036

£18 + shipping    Although their back issues go on sale from time to time.    I think they offer a discount on back issues to current subscribers.


 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: jacksoni on February 11, 2018, 09:30:46 AM
Where is Woody? He might have it.

F/B- do you know how much detail they went into on the build?
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on February 11, 2018, 09:52:05 AM
Sorry, don't have #36 but will get it next time back issues are on sale.
BTW: Issues 35~38 have these interesting 'free' articles: http://www.profblairandassociates.com/RET_Articles.html
At SEMA and PRI they usually have back issues on sale for $10~15 each.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 11, 2018, 10:25:56 AM
A blurb on the aforementioned engine -

http://www.xpowerforums.com/K2000_Judd.htm

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 11, 2018, 10:38:51 AM
How it's done in Britain . . . . . . . .  part 2


Well actually, I have issue 36.    Just received it in a "hamper buy".    I've been adding to my collection, to fill out my back issues, for a while now.

I was able to give the article a quick skim, and there are lots of "basic build details", as is usual in RET.

I plan to give the article a more thorough read through and I'll put anything pertinent up on midget's build diary, at some point in the near future.

What I am NOT going to do is: to dismember the issue so it can be scanned and posted up here.


RET, as a reference source, is, in my opinion, way undervalued.    BUT, I recognize that to make use of resources such as this, an individual must be:

A/    Literate,
2/    Intuitive,
d/    Deductive.

And since INTJ personality types are exceedingly rare, less than 1.5% of the population, well, that tells you everything you need to know.

 :dhorse:  :dhorse:  :dhorse:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2018, 06:13:28 AM
midget,

Your Valentine's Day present from Diamond Pistons:

Yesterday AM I got an email confirming the delivery of the chamber "plug" I cast.   This one, made from their material, is usable.  Their designer reports that the approval print is nearly finished.    He will email it to me for final approval when completed.   He anticipates the print will be done by Friday/Monday.     Completion and delivery in approximately 3/4 weeks.

Further, we discussed the final technical details of the piston's design.    I made some decisions about design, coatings and other details.    Still under the maximum cost estimate.   I'll put up the final detailed list when I have more time for slow typing.

And, finally, Diamond is excited to be working on another Bonneville related project that has a record of prior success.     The exact phrase used was:   "We hear a LOT about what people are intending to do.    Mostly, we hear nothing back, in terms of credible results.     We get excited when we have an opportunity to provide our technology to programs that have ALREADY been successful, because we know that setting ANY record is not easy.    If it was easy, everybody would be doing it."   (sic  setting records)

Let's not f'up this relationship . . . . .

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 15, 2018, 06:36:41 AM
My Valentine's Day present for the BMC 'A' series lovers . . . . . . .


For those of you BMC lovers who are out there, forlorn about the fact that midget has discarded the "Grenade" and the 'A' series as a power source . . . . .

I give you renewed hope for usage of the engine in a contemporary situation.   Aaron Kelley of AVP (builder of the BMC 'A' that won the 2014 SCCA F/Production National Championship) has spent R&D time to produce an engine specifically for SCCA GT/L

165 bhp @ 8500 rpm from 80.23 cubic inches! ! !

Here is the link to my technical thread on the Vintage Racing Rules Forum, where Aaron has posted some technical details about that engine:

http://www.vintageracerules.com/forums/ubbthreads.php/topics/14439/Re:_RACING_ENGINES,_A_TECHNICA#Post14439

The link starts where Aaron has posted some photos of his development engine on his dyno.   The dyno sheet is posted further down the page.


"See Virginia, there really is a Santa Claus, er, St. Valentine, er, BMC maven, er, ? ? ? ? ? ?"

 :cheers: :cheers: :cheers:
Sillyrabbitboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 15, 2018, 10:19:21 AM
What's really stunning about this is that he's getting what is probably NASCAR NA power-per-cubic inch numbers out of a 65 year old head design and a three main crank.

And while NASCAR utilizes restrictor plates, the A-Series BMC head IS a restrictor plate!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 15, 2018, 12:30:15 PM
If you happen to go to the web site that Fordboy has listed, (
http://www.vintageracerules.com/forums/ubbthreads.php/topics/14439/Re:_RACING_ENGINES,_A_TECHNICA#Post14439) do not miss the article reprinted from Kevin Cameron!! Read it several times! These are the things that happen to engines that most of us have a hard time understanding. Great info!!

165 hp from a 2 port farm tractor engine is amazing. Using these numbers the original Grenade would have made over 120 hp!! and we all know the effort that Chris and Mark put into it .

Fordboy, thanks for the info!!!

Rex
Title: Re: Milwaukee Midget
Post by: Jack Gifford on February 16, 2018, 02:19:49 AM
Thanks for pointing out Cameron's discussion of Spintron learning. As usual, it's excellent. I've read a whole bunch of Kevin's writings, but need to look up more of his recent stuff.
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 16, 2018, 09:07:37 AM
If anyone is on Facebook, Billy Godbold has pretty good discussions on his page concerning Spintron results regularly.

Also this is a great interview: https://www.youtube.com/watch?v=whmOxK4XDYQ&t=4274s

Between Billy's stuff on social media, Mike Jones' posts on ST, and the late Harold Brookshire's on ST and the Chevelle forum, you can learn A LOT about racing camshafts. You can also access Harvey Crane's site still on Wayback archive. I have all the graphs from his site that you can look at along with the text on his site. PM me if you want them.

As for Aaron's engine, he has had the airflow to get there and found some other improvements in the head, going to the .875" lifter in the GT-L engine (FP restricts this to stock size) helps him out in getting there, but it took the fuel injection for the engine to be able to keep up with the fueling - the ram tuning doesn't hurt one bit either. He's a very sharp guy and is applying a lot of modern racing engine techniques /knowledge to these old lumps.

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2018, 10:08:12 AM
midget,

When it has been a tough week, it helps to maintain some perspective . . . . .

(https://farm5.staticflickr.com/4657/40272619552_506be0bdd7_h.jpg)

This framed cartoon has been hanging over my desk in my office, at every venue I have worked at, for the last 36 years . . . . .

It now hangs over my desktop in my "dungeon laboratory".

I'm not sure if it helps to reflect on how I started "down the wrong path" . . . . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Igorboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on February 17, 2018, 11:55:45 AM
I'm not sure if it helps to reflect on how I started "down the wrong path" . . . . . . . . .

Second-hand glue sniffing?  :? :-o :? :-o
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 17, 2018, 02:43:53 PM
I usually claim to have fallen in with a bad crowd when I was young....  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2018, 02:45:18 PM
I usually claim to have fallen in with a bad crowd when I was young....  :cheers:

And you're STILL hanging out with us . . .

er . . . uhhh . . . I mean, THEM . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2018, 02:50:20 PM
I'm not sure if it helps to reflect on how I started "down the wrong path" . . . . . . . . .

Second-hand glue sniffing?  :? :-o :? :-o

I have a "vague" recollection that it may have been first-hand glue "intoxication" . . . . . .  :roll:

At least it would explain the fascination with weird beers . . . . . .  :wink:

 :cheers:  :cheers:  :cheers:
Braindamageboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2018, 03:13:09 PM
Since a picture is worth a thousand words . . . . . .

Here are a few thousand words about how you can upgrade an older Rimac Valve Spring Tester to digital vertical measurement . . . .


Any brand of 6" (150 mm) vertical digital measuring unit can be used to replace the original Rimac scale and pointer
(https://farm5.staticflickr.com/4607/38514062540_0cd128f61e_c.jpg)


No doubt you will have to "fiddle" with the mounting bracket,
and probably have to fabricate your own mount for the measuring unit
(https://farm5.staticflickr.com/4703/38514060700_44e9b717a6_c.jpg)


But the finished product will be able to be "zero set" for ANY retainer thickness
(https://farm5.staticflickr.com/4745/40277727832_791dd8ff2b_c.jpg)


The Shars unit I chose has the choice of English, Metric and Fractional measurement
(https://farm5.staticflickr.com/4658/40277728402_daa9c92934_c.jpg)


These spring testers were the "state of the art" for decades, but lately have been supplanted by fully digital spring checkers, also with data recording capability.   Very trick for the "Pro" engine shop, but way over the top for home builders and other small shops.    And although the company that produced them has ceased doing business, they are available sporadically on "fleabay".     The selling price varies according to tester capacity and condition.    Expect to pay $300 to $500 for a 350# to 500# unit in good to nice condition.     Expect to pay more for a 750# or 1000# one.    Some examples are really "beat up" so check carefully.

Calibration springs are still available for most ranges, check ebay or Comp Cams.     Comp Cams also has a 1" dial indicator height accessory that can be set to measure in one inch increments.

 :cheers:  :cheers:  :cheers:
Shoptipboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 17, 2018, 04:51:42 PM

165 hp from a 2 port farm tractor engine is amazing. Using these numbers the original Grenade would have made over 120 hp!! and we all know the effort that Chris and Mark put into it .

Rex


Well, yeah, there was a lot of effort, but I think we could have made a bit more hp.     I have dyno sheets from the early 90's for 998 BMC F/Juniors that produced 105 bhp.   I estimate that 108 bhp would have been about the most we could have gotten from the "Grenade" without turning it into a "hand grenade" . . . . .

The shortcomings of Chris's build Vs Aaron's are these:

EFI Vs Weber Carb
2 problems here, fuel curve of the Weber Vs the linear fuel delivery of the EFI.    Better atomization of the EFI, although this may not be so important with BMC's.    Notice the very flat torque curve of the EFI.   Typically, an engine's Tq curve "duplicates the shape" of the bsfc curve.    In a Weber, the overall curve is a product of the emulsion tube and jetting.    We spent a lot of time on the dyno "flattening" that curve with various Weber parts.    After 2 days of dyno pulls, it was as good as we could make it.    I seem to recall we tested 8 different emulsion tubes x various jet sizes.   LOTS of pulls.    Flattening out the top of the bsfc might have been worth 5 bhp or so . . . . .

Curves in the Weber inlet manifold Vs the straight tapered stack of the EFI setup
Probably worth 2 bhp minimum


Static C/R
We should have used a "domed" piston to get the static C/R up from where we were, into the 14.5/1 range.    It was an expense that Chris did not choose.     And the BMEP we achieved, 183 psi, proved out that the static C/R was "light".   195 psi BMEP Vs 183 psi = +5 #/ft Tq     @ 8100 5 #/ft = 7.7 bhp . . . . .     Aaron's engine is 204.8 psi, very well developed.      As an aside, it is MUCH easier to get to 14/1 C/R with a 1310 cc engine Vs a 999 cc engine.


More valve to piston clearance for a cam with a narrow(er) LCA
Again a domed piston with deeper valve notches would have allowed a different cam spec.      + ? bhp . . . .


Dry sump Vs wet sump
This is an unknown, but 3/5 bhp is reasonable.


But, as always, hindsight, is usually 20/20 . . . . . .   :|

The trick is to turn hindsight into "foresight".    :-D

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
Conjectureboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2018, 06:14:42 PM
Mark's been bugging me to post up something.  After all, not ALL of the fun happens in Illinois . . .

Picked up a Walbro fuel pump for a 5 liter Mustang.  255 lph - plenty of pressure, but it's too tall -

(https://farm5.staticflickr.com/4611/40325426861_ae7ec8e080_k.jpg) (https://flic.kr/p/24rqmun)DSCN0981 (https://flic.kr/p/24rqmun) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

So I've designed a turret under which I can plumb fuel and electrical connections.  Picked up a piece of 4" aluminum tubing -

(https://farm5.staticflickr.com/4670/40325425961_e7062f054b_k.jpg) (https://flic.kr/p/24rqmdR)DSCN0982 (https://flic.kr/p/24rqmdR) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll be down in Illinois on Wednesday, so I'll use T&T's band saw to cut it down - it will only have to be about 1 1/2 inches above the current access - and make a C-plate, with the plan being to plumb the output toward the front of the car.  Trick is getting from the barb output of the pump to a -6 fitting.  Dug around and found some bulkhead fittings -

(https://farm5.staticflickr.com/4769/40325424151_945bcb15eb_k.jpg) (https://flic.kr/p/24rqkFD)DSCN0984 (https://flic.kr/p/24rqkFD) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

And as it turns out, I should be able to tap the AN fitting under the turret with a 1/4" pipe/barb fitting -

(https://farm5.staticflickr.com/4715/40325421831_2e7ca95d9b_k.jpg) (https://flic.kr/p/24rqjZD)DSCN0987 (https://flic.kr/p/24rqjZD) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I also picked up some threaded brass rod, nuts and washers, along with nylon collars and washers, which will press fit into the turret and get the electricity in - hopefully without the interference of Lord Lucas -

(https://farm5.staticflickr.com/4716/40325424901_3dc8904d5b_k.jpg) (https://flic.kr/p/24rqkUz)DSCN0983 (https://flic.kr/p/24rqkUz) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll be utilizing the original fuel send as a return line, so I removed the sock from the original pickup in the tank and relocated it (aka "bent it") so that the return fuel is less prone to aerating the fuel already in the tank.  To further "still the waters", I'll be cutting a hole in this fuel cell foam, which will be held nominally in place by the fuel pump and the required bracketing.

(https://farm5.staticflickr.com/4663/25454088387_6e5daa9a4c_k.jpg) (https://flic.kr/p/EMhRET)DSCN0989 (https://flic.kr/p/EMhRET) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 17, 2018, 06:16:51 PM
Oh - and the connecting rod bearings arrived yesterday.
Title: Re: Milwaukee Midget
Post by: salt27 on February 17, 2018, 10:25:57 PM
Dry sump Vs wet sump
This is an unknown, but 3/5 bhp is reasonable.
Conjectureboy

Mark, I assume you are indicating that the dry sump may be worth 3/5 bhp more than the wet sump system in the "Gernade".
(if not don't bother reading the rest)   :roll:

In one of Smokey Yunicks sb chevy books he states "Make no mistake, switching to a dry-sump will cost some power".

He says in the sb chevy "at least 8 to 10 HP or more over a wet-sump".

So is this windage vs dry sump pumps?

What's your take on this?

I'm not questioning your knowlage on this, I'm just trying to increase mine.    :-D

Thanks, Don


Title: Re: Milwaukee Midget
Post by: forker on February 18, 2018, 03:07:31 AM
Excuse me distracting you all if I missed something; erm, aluminium tube joint to steel fuel tank carcass..? Lots of bolts and an o-ring?

Also, typical road car practice these days for fuel system plumbing, at a high level, is for returnless fuel flow. Connections need to be a bit tougher, too, with ~5 bar output.

Returning fuel flow was previously the more or less universal method; that has the effect of perpetually recirculating fuel between tank and nice warm engine bay (fuel rail bolted to nice warm engine etc) so gradually warms up the tank content. Evaporation emission is then an issue (for a road car) plus there are more joints to go wrong, fuel aeration to handle, hot fuel in low tank level,etc.

Would there be an inescapable driver to return fuel from the engine bay to the tank for this project? Bulk fuel won't be cold for long unless there's loads of it to absorb engine bay heat and dissipate it via tank walls into underfloor air flow but that's warm too, isn't it, from engine outflow and exhaust.

Road cars use nylon fuel lines routed away from the trans tunnel and exhaust, plus heatshielding. Fuel arrives cold at the engine, or at least not warmed up. Nylon can be moulded so shaped to the underfloor, allowing again less joints (as above). Is there perhaps a rule about hard fuel lines required to be metallic? If so copper is easier to bend than steel.

Would you want cold fuel? If so perhaps a returnless fuel cell in a bucket of ice would do cold fuel well.  Yes, more fab, more leak opportunity, more of (not my) cost. Its easy for me to speculate about how to spend someone else's money. And there would have to be some ice; the salt pix look like it's a warmish place compared to Blighty so it'd be necessary to take a huge bucket of ice from the hotel..

Or a fuel cooler. Yes, your modern road car has that, too, in at least some cases.

Perhaps this class mandates unmolested fuel tank architecture; if so that kills the above idea anyway.

(Another bit of modern trickery is to use direct injection for fuel delivery instead of port injection; all of the flow past the valve is air, rather than most of it, so there's more air available for burning fuel. There is need for an into-cylinder injector so no context of that for the midget case (even if it was my money!). Cold-engine behaviour is better so unburned fuel emission goes down in EPA tests etc; all good. But you all know that anyway; mile/half-mile etc dirt-track motors (Shaver etc) have been DI for ages)

Just, as they say, my two penn'orth.

Title: Re: Milwaukee Midget
Post by: hoffman900 on February 18, 2018, 06:10:59 AM
Dry sump Vs wet sump
This is an unknown, but 3/5 bhp is reasonable.
Conjectureboy

Mark, I assume you are indicating that the dry sump may be worth 3/5 bhp more than the wet sump system in the "Gernade".
(if not don't bother reading the rest)   :roll:

In one of Smokey Yunicks sb chevy books he states "Make no mistake, switching to a dry-sump will cost some power".

He says in the sb chevy "at least 8 to 10 HP or more over a wet-sump".

So is this windage vs dry sump pumps?

What's your take on this?

I'm not questioning your knowlage on this, I'm just trying to increase mine.    :-D

Thanks, Don




There is a lot of information that Smokey shared, that while probably true at the time, just hasn’t hold up. This doesn’t mean he wasn’t smart, just that 30+ years of engine development later, people have learned things and found ways to measure other things.

With the dry sump, you can pull a lot of crankcase vacuum (NASCAR engines pull 20in/Hg +). This allows one to obtain better ring seal. It also allows one to run low tension rings and get them to seal. You make horsepower due to better ring seal and you make horsepower with increasing rpm by reducing drag. The ring/bore interface is responsible for the most friction in the engine and increases exponentially with rpm. NASCAR engines have blowby numbers in the neighborhood of .1%.

A lot of wet sump drag and circle track racers use dedicated vacuum pumps for this as well, but dry sump is the way to go if rules allow and you have the money.

With really high vacuum numbers however, you’ll need piston oil squirters to get oil to the small end and the pins have to be DLC coated. Keep it around 10in and you’ll get benefits without all the other engineering.

Remember, NASCAR engines are using rings down to .7mm thick. Those are available for small bore applications as well. I know Aaron has worked with CP on pistons for that engine and no doubt he’a taking advantage of what he can.

Mark,

The biggest gain for Aaron with EFI was just getting enough fuel into the engine beyond what the SPVP-5 and the HL12 could make power up to. ;)

Carburetors can do a pretty good job with charge cooling. Both NASCAR and NHRA Pro Stock lost power going to EFI. NASCAR was able to gain a lot of that back with individual cylinder ignitions. Unfortunately,  both series spec'ed the location of the injectors (in the runners) and the type of throttle body, so it isn't ideal, but everyone is on the same page. Last year there were rumors of Pro Stock builders using internal fuel rails with "leaky seals" to fog the plenum.  Now the rails have to be on the outside  :-D

Blank slate, EFI allows one to straighten out the runners, give the runners an ideal taper (and not to fit whatever carburetor you need to fit), and lack of parts in the way (booster) + lack of change of CSA (venturir) allows ram tuning to be MUCH more effective!
Title: Re: Milwaukee Midget
Post by: krusty on February 18, 2018, 07:35:54 AM
I have heard that the SPCA and PETA are lobbying aggressively to have piston oil squirrels replaced by some sort of pressurized tube and orfice oil delivery system.  :-D

vic
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 18, 2018, 09:53:28 AM
I have heard that the SPCA and PETA are lobbying aggressively to have piston oil squirrels replaced by some sort of pressurized tube and orfice oil delivery system.  :-D

vic

Oh man, just saw that  :-D. Stupid autowrong on my phone  :-o :roll:  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 18, 2018, 11:13:32 AM
I absolutely LOVE the fact that we have a representative from Jaguar/Rover powertrain certification joining in on this conversation.  Forker, if you ever do get to the salt, I'm going to force you to drive this thing.

Excuse me distracting you all if I missed something; erm, aluminium tube joint to steel fuel tank carcass..? Lots of bolts and an o-ring?



I'm basing this design on the Holley retrofit in-tank module -

https://www.holley.com/products/fuel_systems/fuel_pumps_regulators_and_filters/fuel_pumps/in-tank_retrofit_fuel_module/parts/12-130

In fact, if the Holley set-up allowed for a shallower installation, I'd have probably just went that way.

If I had welding skills, I might be looking at a different arrangement.

But you've driven Spridgets - in the interest of keeping everything authentic, what could be more British than creating the potential for a bi-metal reaction and using too many bolts?  :-D


Perhaps this class mandates unmolested fuel tank architecture; if so that kills the above idea anyway.


That is, indeed, part of it.  The class requires that the stock fuel tank be retained, although it does not have to be used.  But given the lack of space, retaining the stock tank as a fuel tank actually makes a lot of sense.

I DID, however, contemplate using the fuel tank as a coolant tank.  Harold Bettes previously posted up a formula to determine the amount of water one would need.  The 11 gallon MG tank would have been more than adequate to keep this engine cool for the entire run. 

So the question becomes, if 11 gallons of water is sufficient to keep a 135 hp aluminum racing engine properly cooled (<200 degrees) for three miles, how much heat will be introduced into a fuel return line that collects heat from ambient under-hood sources and from the fuel rail?

I'm not sure where I would start to do an apples-to-apples comparison of heat introduction through the return line - although I'm sure it occurs.  I'd need temperatures and methods, along with the heat transfer capacity of the fuel to be able to determine the actual amount of heat introduced into the return line through the fuel rail and ambient under-hood temps.

Mark and I have discussed a fuel cooler, but we also need to keep in mind the objective, which is a three-mile drive.

I just don't see a lot of potential for heat build-up in the fuel, and given the monitoring and automated capabilities of racing EFI systems, I don't know that this would be an issue.  But I'm not dismissing it out-of-hand, because, to be honest, I don't know.

As to running returnless, I'm not familiar enough with the practice to comment.

And there would have to be some ice; the salt pix look like it's a warmish place compared to Blighty so it'd be necessary to take a huge bucket of ice from the hotel.


The problem there is that if you want ice from the machines in the hotels, you've got to get up at 4:00 in the morning and wait in line behind all the other racers who got up at 3:30.  :wink:


Title: Re: Milwaukee Midget
Post by: salt27 on February 19, 2018, 01:26:01 AM
Bob, Thanks for the info.

  Don
Title: Re: Milwaukee Midget
Post by: forker on February 19, 2018, 02:21:44 AM
I absolutely LOVE the fact that we have a representative from Jaguar/Rover powertrain certification joining in on this conversation.  Forker, if you ever do get to the salt, I'm going to force you to drive this thing.


That's a deal!



Title: Re: Milwaukee Midget
Post by: forker on February 19, 2018, 05:42:00 PM
And, now that I read back, a contained heatsink in the fuel tank was mentioned previously. The NZ team did that, I think, in  their bastardised BMW A-series (Heretics! Witches!), to excellent effect.

What would you do? Put the coolant water in the fuel tank and fuel in the now-redundant front radiator, so you have combustion fuel tank and fuel cooler in one? Voila! Possibly doesn't meet crash, though.

I also draw great encouragement from this forum; the focus on The Main Chance, as you say, is the thing. The car doesn't need to burn fifteen gallons, does it; you're only on the motor for, what, two minutes? Two litres of fuel burned? Did you say, 250litres/h for your Mustang pump?
 If it does a quarter of that against internal restrictions and 5bar that's still a vigorous recirc ratio. Not much chance for recirc fuel to do harm there unless you're only carrying single-figure litres. (Do I remember eg NASCAR fuel tank size limits overcome with generously-sized fuel pipes..?)

It is this, isn't it; Just do The Job; don't do anything else. It is like speaking to a policeman, in which we answer the question politely then shut up. I hadn't though of the salt as a copper but it does seem to be a place that exposes assumptions, underlines the truth and finds out when marks are overstepped. Blimey. I sound like Bruce Brown.

I also read in the trail that the queue for the start line (long enough to be seen from space, i imagine) is a couple or three hours long. That's where the infamous ice goes, I guess.

I am greatly entertained by the conversation; I fell about this morning when I saw your post. Too many bolts, forsooth. We invented thread standardisation, you know, and it's good to celebrate achievement so  there's no such thing as too many bolts!

F
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 19, 2018, 10:42:09 PM
Downloaded the Holley EFI software tonight.  Hoping to find a file somewhere of ANY 4-cylinder application to monkey around with, but - as I was warned - Holley's resources are OVERTLY V-8 centric. 

So I'll by playing around with the MAP for a Small Block Chevy tonight, and try to get a feel for how the software works without the luxury - or annoyance - of a small block.

Title: Re: Milwaukee Midget
Post by: wobblywalrus on February 20, 2018, 12:06:49 AM
Would you simply divide the V-8 figures by two to get whet you need?
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 20, 2018, 09:25:47 AM
Downloaded the Holley EFI software tonight.  Hoping to find a file somewhere of ANY 4-cylinder application to monkey around with, but - as I was warned - Holley's resources are OVERTLY V-8 centric. 

So I'll by playing around with the MAP for a Small Block Chevy tonight, and try to get a feel for how the software works without the luxury - or annoyance - of a small block.




Chris. Maybe talk to Scott Clark. I’ll pm you contact information later.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 20, 2018, 09:29:29 AM
Would you simply divide the V-8 figures by two to get whet you need?

There's a lot of data specific to the engine spec, but I suppose I could pull numbers from it and create a phantom 175 ci ohv four cylinder, just to play around with.

Ideally, I'd like to find someone who has set up a Cosworth FVA with this system - or at least get a printout of the parameters they set it to -
 something I could get data from - but the likelihood of anybody ever having done THAT is pretty remote, and the likelihood of them being willing to share such information, even more so.

The Holley graphics are kinda cartoonish, but intuitive.

I'll figure it out - I like cartoons.
Title: Re: Milwaukee Midget
Post by: jdincau on February 20, 2018, 10:46:45 AM
Can you set the V-8 up with a flat crank?
Title: Re: Milwaukee Midget
Post by: Stainless1 on February 20, 2018, 11:03:32 AM
Chris, I have 1 liter MoTec files if that will help...   :|  You would just have to download their software, then do a lot of converting...
Your best bet is talk to an expert on that EFI system  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2018, 07:41:41 AM
Minor Update:

Despite the absence of our "FFL", "oiling squirrel" chips away at the work list . . . . .
moose is slaving tirelessly somewhere in the hinterlands of Sconnie Nation Human Resources . . . . . .

OK, moose made it south of the "cheddar curtain" on Wednesday the 21st.    I kinda think it was the lure of "dollar tacos" coupled with access to machine tools that can cause grievous bodily injury . . . . . .

The day went along with moose slavishly attending to gas tank and fuel pump mounting, ie: neutering of some components and surgery, fabrication and "eastern vegetarian incantations" performed on others.

The squirrel concentrated on machining the oil suction pipe, minor neutering of the new engine bolt ladder to fit the oil suction pipe at a proper height, and fabrication of the new oil pan "bottom".

No time for posting the "evidence" now.   Picture "porn" later . . . . .  Boris only, no Natasha . . . . . . .

 :cheers:
RocketJSquirrel
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 23, 2018, 10:05:14 AM
Mostly it's just trying to explain the new health insurance plans and health savings accounts, writing release forms, attending meetings, maintaining files, auditing I-9 forms, creating HIPAA compliance policies, auditing payroll and answering 401(k) questions.

It's funny - we operated for 59 years with a system of index cards and a recipe box.  Today, I've got enough files to organize a fairly substantial prison break from Stateville.

Mark busted his hump Wednesday - thanks, bro.

Title: Re: Milwaukee Midget
Post by: fordboy628 on February 23, 2018, 04:27:53 PM
2/23/18,  Minor Update:   part deux . . . . . .

midget,

In a phone conversation today with the design engineer from Diamond Pistons, he reports that the design is well underway and should be completed early to mid next week.    A model will be released for approval at that time, and once approved, it will be released to the production department.    Production time is running approx 2 weeks, as of today.

Event horizon is, . . . well, . . . . on the horizon.

 :cheers:
RocketJ
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2018, 08:05:52 AM

Mostly it's just trying to explain the new health insurance plans and health savings accounts, writing release forms, attending meetings, maintaining files, auditing I-9 forms, creating HIPAA compliance policies, auditing payroll and answering 401(k) questions.

It's funny - we operated for 59 years with a system of index cards and a recipe box.  Today, I've got enough files to organize a fairly substantial prison break from Stateville.


Uh-huh . . . . .

Yeah, the phrase that strikes terror into the "wallet" of every small businessman:

I'm from the "guvmint", and I'm here to help . . . . . .

Don't get me started . . . . . .

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
? W ? T ? F ? ? ? W ? T ? F ? ? ?   ! * ! @ * ! # * ! % * ! * !   $ $ $ $ $ ! ! !
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2018, 01:18:37 PM
I will say this - with respect to employee retention and acquisition, our new insurance and 401(k) options make us a REALLY competitive employer.

As to payroll accounting, we've dismissed two people by FINALLY being able to put together a proper paper trail.  And while I miss her a great deal - we became good friends - one of the people skimming hours was our payroll person.

It was the toughest thing I've ever done in a work situation, and I wish her the best, but we really had no choice but to let her go.

Back to the Midget.

Finishing up the fuel tank today.  I've installed an aviation-style filler directly to the tank, and have an access door coming from Tanksinc.com.  I was always a bit nervous about running the fuel filler through the trunk, and this set-up keeps all fuel lines and the filler outside the body of the car, yet retains the stock tank.  When it's done, you'll flip open the access door, unscrew the filler, gas it up, have the boys at ERC seal it, lock town the access panel and go racing.

Much to do, but if I can find some time, I'll get some photos up.

I also picked up a tip from the HAMB boards on mocking up headers.  The suggestion was to use flexible conduit, put it all in place, fill it with "Great Stuff" insulation and coat it with fiberglass resin to hold the form.  It's worth a try - I picked up the BX style conduit today.  My concern is that the tightest you can go is about a 4 - 4 1/2" radius.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 25, 2018, 02:28:16 PM
Chris,
There are several "metal doughnuts" available that can help with tight header radius requirements. Pegasus has some and also Pro Werks  http://www.pro-werks.com/partlist/979/.

You can also do a certain amount of "cheating" on a radius if it is not to much. The pic is a set of headers that I built for Steve Nelson's new 3 liter banger for his lakester. Several of the bend radii were reduced to make everything fit inside the car. Never tried the doughnuts though.


Rex
Title: Re: Milwaukee Midget
Post by: Dr Goggles on February 25, 2018, 02:53:37 PM
I've just used six donuts, no make that eight to make the world's ugliest set of headers. We had so many donuts I was worried the cops were going to turn up.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2018, 06:53:04 PM
(https://farm5.staticflickr.com/4607/39590430165_09c86cca95_z.jpg) (https://flic.kr/p/23jtizx)turret (https://flic.kr/p/23jtizx) by

Doc, I'm sure your headers are fine - just wrap 'em, and nobody else will know.

Still some internal work to do - a bracket to hang the pump from, but I've certainly created uglier work . . . (https://www.flickr.com/photos/137682296@N04/)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2018, 07:01:41 PM

There are several "metal doughnuts" available that can help with tight header radius requirements. Pegasus has some and also Pro Werks  http://www.pro-werks.com/partlist/979/.


Rex, thanks for that, but this has been the rub from the git-go - we're looking at 1 1/4" tubing.

It's a good idea - I just need to see if there is a supplier of bike doughnuts - but bikes seldom need radii that tight.
Title: Re: Milwaukee Midget
Post by: WhizzbangK.C. on February 25, 2018, 07:37:53 PM

There are several "metal doughnuts" available that can help with tight header radius requirements. Pegasus has some and also Pro Werks  http://www.pro-werks.com/partlist/979/.


Rex, thanks for that, but this has been the rub from the git-go - we're looking at 1 1/4" tubing.

It's a good idea - I just need to see if there is a supplier of bike doughnuts - but bikes seldom need radii that tight.

Search Summit Racing, exhaust pipes, individual bends, you can select pipe size, material, etc.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 25, 2018, 07:55:19 PM

Rex, thanks for that, but this has been the rub from the git-go - we're looking at 1 1/4" tubing.

It's a good idea - I just need to see if there is a supplier of bike doughnuts - but bikes seldom need radii that tight.


midget,

Stepped headers, not straight 1-1/4".        1-1/4" to 1-3/8"   OR    1-1/4" to 1-3/8" to 1-1/2"

Straight 1-1/4" are going to be too small for a 4V, 980cc with peak bhp @ 8500 to 9000 rpm, even with a "throttled" inlet tract.        Cosworth spec for an 1098, admittedly running 10,000 rpm, 1-7/8" O.D.

Think about that . . . . . .     As much as you don't want to make a custom header, you don't want to make 2 custom headers . . . . . . . .

Email Roman @ Burns Stainless for a recommendation for sizes and a merge collector.    Be sure to complete the form.

I'll crunch more numbers sometime this coming week.   Waaaayy too much effort into this to screw it up now . . . .

 :cheers:
Realityboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on February 25, 2018, 09:27:13 PM
Look at the collector in Rex's photo. That's what you want. They're very efficient and available from Burns among others. They make fabrication relatively easy with the slip fit so you can set the collector where you want and then simply ( :-D :-D :-D) run the equal length pipes in between.

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 25, 2018, 10:37:46 PM
I was about to place an order with Burns for the collector.

I thought we were at 1 1/4.

I guess we're in a holding pattern, which is okay - I've got to fit the engine, anyway.
Title: Re: Milwaukee Midget
Post by: handyguy on February 26, 2018, 12:43:14 AM
   Is ceramic coating a possibility  ??
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2018, 09:08:04 AM
Cost considerations tell me no, but anybody out there know of someone who does this?  The Grenade used a ceramic coated header, and I'm a fan.
Title: Re: Milwaukee Midget
Post by: jdincau on February 26, 2018, 10:07:23 AM
Cost considerations tell me no, but anybody out there know of someone who does this?  The Grenade used a ceramic coated header, and I'm a fan.
This guy is a Bonneville racer, did my header, I liked it.
http://finishlinecoatings.com/
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on February 26, 2018, 04:29:33 PM
Chris,
Our little Kawa 4 banger that we turned 11,000+ has 1-1/2 ODx .065wall (for a 1-3/8 ID)  about 15 to 16 inches long. The motor last year was 900 ccs, this year a full 1000 but still 11-12,000 rpm. Really hope to be in the 175-180 hp range on methanol. Might think about a new set of headers, need to get my partner (Duke) thinking about them. The ports are really made for the 1-1/2 OD but we could easily make a step from 1-1/2 to 1-5/8 or even 1-3/4. Now you've got me thinking and will probably have to add "new headers" to the "to do" list! If we do go with new headers they will be stainless steel as Duke is an artiest with that stuff.

Rex
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 26, 2018, 07:32:37 PM
Calvin Elston (www.elstonheaders.com) did a header for a friend of mine, and boy does it work.  

1 3/8" od off the head to match the port area for 10" before stepping up 2 more times. Leaving the rest a secret ;) . Each cylinder displaces ~562cc and is pushing about 60hp through each. revving to 7200rpm. Picked up 10-12% power everywhere over the Stahl based 1 5/8 > 1 3/4" header. Within 2" overall length wise and the same exact Burns collector (2.25" outlet). Also was able to go down a main and an air corrector on a DCOE Weber since the jet signal was much stronger.

Not related to power, it has a bit more crackle than the older header. This is just a warm up run, cut short. Just getting heat into the drivetrain.
https://www.youtube.com/watch?v=y8rVCYFxm8I

Paying attention to bend radii is paramount on a header like that. The function of a header is science, but getting large bend radii to fit in tight spaces is the art.

Calvin has a blog, which he hasn't updated in a while unfortunately (www.exhausting101.com. He also has lots of posts on Speedtalk and Yellowbullet with the username "exhausted". He was the guy who introduced tri-ys back to Cup, and has championships in NHRA, NASCAR, WoO, Le Mans, etc. has a header builder.

One thing he said to keep in mind with the Burns specs - the diameter they give you is what it needs to be at the end of that length. If your port is smaller than that value, you're going to step to get there even though they didn't specify it. The only way you can go with his sizes though is with large bend radii and attention to flow. How he fits what he does in some of the spaces I've seen is pretty extraordinary. Not using a header plate helps a lot (so each tube has it's own flange and the header apart looks like a bunch of single cylinder primaries).

He loves chatting about this stuff. Certaintly worth a call to him to just chat after you get your specs from Burns in hand.

Likely, with your displacement decrease, the exhaust ports are probably way too big to begin with, so best not exacerbate the problem. You’ll still need to step, however.
Title: Re: Milwaukee Midget
Post by: jacksoni on February 26, 2018, 09:05:26 PM
Want to echo Bob's comments about Calvin. He made my header. He is a real artist. A point Bob made about port sizes is one that Calvin makes over and over. Vast majority of heads have exhaust ports too big and putting a big pipe on it right off the head or enlarging the port opening to match a tube size is bad. For something he is not familiar with he does use Burns Stainless recommendations to help with some numbers. The sizes Mark suggested sound right too.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 26, 2018, 10:04:17 PM
Part of my thought process was based on the PipeMax numbers I ran.  Mark and I talked about that today.

What I know about headers is this -

They tend to leak, and they usually rust.  That's what happened on my '66 Cyclone, my '65 F-100, and my '67 Barracuda.

We're talking stainless for this, so rust shouldn't be an issue.

So I'm all ears - the issue is quickly becoming fitment of a custom set. 

We'll probably be at a standstill on the engine in a couple of weeks - waiting for Saenz and Diamond (THAT sounds like a law firm), at which point I can figure out how to fit it.  Then build the header - Then bolt it all together - THEN dyno the engine.

"We were getting ready to perform a little The Old In-out" - Alex, A Clockwork Orange
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 27, 2018, 07:27:57 AM
Chris,

I’ll post a some of Calvin’s thoughts when I get home from work, but it was pretty eye opening to see what amounted from a header that was almost exactly the same total length, same collector, same tailpipe, and pretty much the only thing that changed was between the head flange and the collector itself. There is a lot of power to be had there when done correctly. I pushed my friend to use Calvin, his resume is great, and when Calvin came back with sizes after looking at what Burns recommended, everyone said he was nuts. He even said he would build another header at no cost if it was a dud. It wasn’t.  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 27, 2018, 10:31:44 AM
Thanks, guys.  

My biggest concern is that the clock is ticking, and while I don't want to do this twice, I do want to do it this August.

If we can do it right the first time - and that's the goal - I'm all over that.

But if it turns into the difference between running and not running, then I need to be looking at an expedient.

This all falls on me, and while the list isn't particularly long, it is exacting, and will require some serious focus.

Save commitments to a family function in March, my weekends will find me in the garage.

I'll be finishing up the fuel tank tonight, after which I've promised Mark a spreadsheet/checklist.  

Given his schedule, I can't thank Mark enough for the time and energy he's putting into this.  I get the sense that this engine is one he really wants to hang his hat on.  In the day-to-day world of small block Chevys and 5 liter Fords, I think this unlikely engine has the potential to make a statement, so it's important to me to give him the best options that time and the budget allows.

  
Title: Re: Milwaukee Midget
Post by: jacksoni on February 27, 2018, 11:41:17 AM
Budget??Budget???That's what credit cards are for, buy now, pay much later. :evil: :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: desotoman on February 27, 2018, 03:38:20 PM
And here is the flip side of the coin on headers.

Tom G.

https://www.youtube.com/watch?v=azPKIjxmmdU

PS. While on burns stainless site I got hacked, so be careful. Maybe a coincidence maybe not.
Title: Re: Milwaukee Midget
Post by: hoffman900 on February 27, 2018, 05:05:40 PM
And here is the flip side of the coin on headers.

Tom G.

https://www.youtube.com/watch?v=azPKIjxmmdU

PS. While on burns stainless site I got hacked, so be careful. Maybe a coincidence maybe not.

That combination was so far off that the headers weren’t the restriction. You will NOT do that to something Elston, Pro Header, Weiss, etc build and not lose power.

But if people want to believe it, I don’t discourage them. Especially if they’re competing against of my friends.  :-)
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 28, 2018, 05:18:22 AM
And here is the flip side of the coin on headers.

Tom G.

https://www.youtube.com/watch?v=azPKIjxmmdU

PS. While on burns stainless site I got hacked, so be careful. Maybe a coincidence maybe not.

That combination was so far off that the headers weren’t the restriction. You will NOT do that to something Elston, Pro Header, Weiss, etc build and not lose power.

But if people want to believe it, I don’t discourage them. Especially if they’re competing against of my friends.  :-)


Uuhhmmm . . . . . .    I'm not sure what got "proved" here.

Except that:

A/   It was the wrong header to begin with,    (too large a cross section for the application)
2/   Low(er) compression engines are less sensitive to header tuning,    (like this is some "big secret")
d/   The number of "build geometry" combinations for lower bhp output SB Chevys is: endless.    And therefore, a variety of header choices could be made to work "acceptably".

    560 bhp/400 cu in  = 1.4 bhp/cu inch    meh . . . .          528.2 #/ft TQ  from 400 cu in = 199.1 psi bmep very good, but that's the "short" cam & the tunnel ram.


In very high specific output situations, header tuning is critical to producing the required bhp output.    Teams that I am aware of, paid Calvin a "lot" of money for in car and development headers.

They would not do that if his stuff did not work . . . . . .      Think about that for a moment . . . . . .


AND, finally, why don't they show the oil temperature for these runs?     The bhp differential depicted could easily be the result of hotter oil temperature.     Just askin' . . . . .

 :cheers:
Justsayin'boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on February 28, 2018, 09:21:20 AM
Finished up the tank last night.  I'll check it for leaks tonight, but I expect I should have it in place and ready to plumb this weekend.

Pistons are set for production.
(https://farm5.staticflickr.com/4719/39641350025_72d7afc686_b.jpg) (https://flic.kr/p/23oYhha)piston top (https://flic.kr/p/23oYhha) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm5.staticflickr.com/4698/25665690037_42f5a74e7e_b.jpg) (https://flic.kr/p/F6Zntc)piston cross section (https://flic.kr/p/F6Zntc) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm5.staticflickr.com/4620/39641350085_f208433963_b.jpg) (https://flic.kr/p/23oYhic)piston bottom (https://flic.kr/p/23oYhic) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 01, 2018, 01:41:38 AM
I like the crown thickness and the generous distance down to the top ring groove. Appears adequate for phase II- forced induction... 8-)
Title: Re: Milwaukee Midget
Post by: jacksoni on March 01, 2018, 06:54:14 AM
I though that sort of bevel at the periphery of the piston top went out long time ago. Just makes more crevice volume. Break the edge ,yes, but big bevel no? Mark want to weigh in on this?  I like that the rest of the normal sharp edges- valve pockets etc- appear already smoothed out. Reduces prep time a lot.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2018, 07:11:59 AM

I like the crown thickness and the generous distance down to the top ring groove. Appears adequate for phase II- forced induction... 8-)


Who knows where this path will ultimately lead? ?     But, for now at least, the focus is going to remain N/A, with a redirected assault on the midget's own I/GT record.   And, additionally, we want to invite and see on the salt, other potential I/GT competitors.   Ideally they should dust off their equipment and prepare for renewed interest in one of the more "affordable" classes.

Avid followers of this thinly disguised treatise on craft beer, Midwest eateries, bitching about weather, poorly performing sports teams, . . . . . and sometimes . . . . . racing, will be aware that one of the shortcomings of the former powerplant, ie: the "Grenade", was that the original piston was designed for "maximum lightness".    While a seemingly good idea initially, the thin section of the piston crown, hence the low mass, resulted in a piston crown that prevented the development of higher static C/R coupled with additional valve lift @ overlap.    This doomed the output to the region of 180/185 psi bmep.    And while this result was "respectable output", it was by no means "highly developed", although, in the finish, it got the job done.    So, at the end of willing investment in 1930's tractor "technology", some investments needed to be curtailed so the project could jump headlong into the 1980's . . . . . . . . . .

So the bottom line became that compromises of this nature were not going to follow us from the 1930's into:   The new Millennium of MG Midget Racing! ! !       or, whatever you want to call it . . . . . .

What's that Honey?    OH? ?    The MM blog? ?     I thought we were writing an "Epic Screenplay"       What do you mean Steven doesn't want to but the rights? ?        Da**! ! !  Another 5 years of my life wasted . . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Frustratedauthorboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 01, 2018, 07:28:32 AM

I though that sort of bevel at the periphery of the piston top went out long time ago. Just makes more crevice volume. Break the edge ,yes, but big bevel no? Mark want to weigh in on this?  I like that the rest of the normal sharp edges- valve pockets etc- appear already smoothed out. Reduces prep time a lot.


I'm viewing the drawing as a radius, not a bevel.    It's a trade off, crevice volume Vs reduced tendency to detonation, and prep time.    My experience is that "trapped crevice volume" can react and burn "unpredictably".     I'll take the trade in view of giving rising combustion pressure a path toward easier pressurization of the top ring, even though the pistons will have vertical gas ports.

One of the "issues" with the Rover head is the "deep" 4V chamber when compared to say a Cosworth BD?, or a Cosworth DF?, or one of the ubiquitous 4V "rice grinders".    It requires a relatively tall "dome" for very high static C/R with a small displacement engine.

"Packaging is: Everything".     K. Duckworth

Still true.    We just have to live with it.    And compared to the "tractor engine"  I'm OK with it.     'Cause I'm pretty sure this one will be "better" . . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Tractorfreeboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 01, 2018, 09:55:26 AM
Okay, the fuel tank turret does not leak, nor does the new inlet, so "yay" on that.

The pump pumps - drained out 2 gallons of water in about a minute.

I will need to modestly "relieve" the trunk floor - ie, find a torch and swing a #2 mall over my head while on a creeper under the car.

Spare jack stands will be the order of the day.

But that day won't be today, because Mrs. Midget and I are celebrating her 26th birthday again.

We've been doing this every 26 years.

It's a rare spouse that will put up with an LSR racer whose idea of a summer get-away is spending a week in 90 degree weather in a desert, with the only respite being a frontage road lined with pawn shops and casinos bereft of non-carnivorous buffets.

I'd be woefully remiss if I didn't at least take her to dinner and a movie tonight.

Title: Re: Milwaukee Midget
Post by: jacksoni on March 01, 2018, 10:05:14 AM
Why don't you put the jackstand under the trunk floor and drop the car on it instead of on you? :roll: :roll: :evil: :evil: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on March 01, 2018, 02:14:35 PM
MM said:  "... Mrs. Midget and I are celebrating her 26th birthday again.

We've been doing this every 26 years..."

Let me ask for a clarification:  You've been celebrating her 26th every 26 years?  If you've done that more than a few times that'd make for quite a record, dear centenarians. 

No matter how it's sliced, Many Happy Returns of the day, darlin'. :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 03, 2018, 04:05:50 PM
Minor Update:

Despite the absence of our "FFL", "oiling squirrel" chips away at the work list . . . . .
moose is slaving tirelessly somewhere in the hinterlands of Sconnie Nation Human Resources . . . . . .

OK, moose made it south of the "cheddar curtain" on Wednesday the 21st.    I kinda think it was the lure of "dollar tacos" coupled with access to machine tools that can cause grievous bodily injury . . . . . .

The day went along with moose slavishly attending to gas tank and fuel pump mounting, ie: neutering of some components and surgery, fabrication and "eastern vegetarian incantations" performed on others.

The squirrel concentrated on machining the oil suction pipe, minor neutering of the new engine bolt ladder to fit the oil suction pipe at a proper height, and fabrication of the new oil pan "bottom".

No time for posting the "evidence" now.   Picture "porn" later . . . . .  Boris only, no Natasha . . . . . . .

 :cheers:
RocketJSquirrel

Update: Confessions of an Oil Inlet Pipe Mohel . . . . . .

     or . . . .

Oil Suction Pipe Porn! ! ! !

Gentle readers who have been patiently awaiting the promised porn photos of "Boris" (sorry, no Natasha) are just gonna hafta make do with this post . . . . . . .

Originally accomplished on Wednesday, 2/21/2018.    I've been too dam* busy until today to get this posted.     The oil pan "circumcision" had been previously finished and only the welding of the new bottom part remained to be finished.   I wanted to get the oil suction pipe modified and fitted prior to welding the new bottom onto the oil pan, since proper measuring would be much easier with an "open" oil pan.


OK, so clipping the oil pan for ground clearance was something we documented at some earlier point, some pages back.    This made a need for a "modification" to the original oil inlet pipe, which was now too tall to fit inside the sectioned oil pan.   So the main bearing ladder (girdle) was bolted up to the vertical mill, and the main bolt/head bolt ladder was added.   The oil pipe attaches to this ladder, so it was a part required for fitment.

Once the oil pipe was attached, the modified pan was attached to use as a reference plane.    Milling of the thermoplastic pipe commenced, with the result shown.    Unfortunately, the maximum milling of the oil pipe, into the screen section, was not enough to provide the needed clearance to the new oil pan bottom.
(https://farm5.staticflickr.com/4699/40411962652_049ef6e87b_b.jpg)


So the decision was made to also modify the new, upgraded, bolt ladder.    Shown at the start:
(https://farm5.staticflickr.com/4609/26584811248_1c77c6d813_b.jpg)


Modifications to the bolt ladder:
(https://farm5.staticflickr.com/4711/26584811478_0aa09a6791_b.jpg)

(https://farm5.staticflickr.com/4696/26584811838_93c03506dd_b.jpg)


Some strategic counterboring of the oil pipe mounting bosses:
(https://farm5.staticflickr.com/4708/26584811078_e3605ea279_b.jpg)

(https://farm5.staticflickr.com/4655/25584523537_628aa4e351_b.jpg)

Some minor reliefs to the upper portion of the oil pipe were also done, but are not shown.   All I used was a medium mill bastard file and a machinist's deburring tool.    I'm going to reinforce the exposed screen area on the edge with some JB Weld.    Probably not required, but I'm a worrywart . . . . . . .


This allowed an additional lowering of the oil suction (inlet) pipe, providing 3/16ths of an inch clearance between the new bottom of the oil pan and the modified oil pipe, as shown in these photos:
(https://farm5.staticflickr.com/4759/25584523877_8562504521_b.jpg)

(https://farm5.staticflickr.com/4667/26584812598_4582794a6b_b.jpg)

3/16ths tool steel bit shown between the oil pipe and the straight edge:
(https://farm5.staticflickr.com/4630/25584523737_e99e110262_b.jpg)

(https://farm5.staticflickr.com/4658/40411961102_e5ab7e8c1c_b.jpg)


The next step will be the fitting up of the new bottom and welding it into place.


That's all for today.


 :dhorse:  :dhorse:  :dhorse:
Millyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 04, 2018, 09:20:46 AM
Dry sump Vs wet sump
This is an unknown, but 3/5 bhp is reasonable.
Conjectureboy

Mark, I assume you are indicating that the dry sump may be worth 3/5 bhp more than the wet sump system in the "Gernade".
(if not don't bother reading the rest)   :roll:

In one of Smokey Yunicks sb chevy books he states "Make no mistake, switching to a dry-sump will cost some power".

He says in the sb chevy "at least 8 to 10 HP or more over a wet-sump".

So is this windage vs dry sump pumps?

What's your take on this?

I'm not questioning your knowlage on this, I'm just trying to increase mine.    :-D

Thanks, Don


Warning Disclaimer:  Non Milwaukee Midget, non BMC, non Rover K16, historical, technical, footnote . . . . . . .       :roll:

Hi Don,

Sorry it took so long to answer this.   BTW, this info is based on my observations of dyno data from various engine types.    There is a certain "consistency" to that data.   And also, the "timeline of my memory" may have faded a bit as I have aged, and might be slightly "inaccurate".


Back in the "dark ages", (the early 70's ? ? ?) dry sump systems were looked upon with disfavor.   This was mostly as a result of Smokey's statements and writings, AND, the disdain Bill "Grumpy" Jenkins had for them.   AND, if you just bolted on a "standard" dry sump setup, and then tested it back to back with a "racing" wet sump, you might "lose" power.    Hence the pronouncements.

BUT, what was going on here?

You need to remember a few things here about the specifics of the situations:

A/   Drag cars only need "effective oil control" for a few seconds.    And it could be "managed" with deep, rear sump, wet pans.   Additionally, Jenkins was one of the first to exploit "crank scraper technology", a "feature" which added bhp.

2/   Oval racing, while longer in duration, again "pushed" the oil into a "controllable position", which could be "managed" with special oil pan/baffle construction.   Due to Jenkin's connections to certain Nascar Chevy teams, the crank scraper tech migrated to ovals, gaining bhp.   Yunick also started using crank scrapers around this time.    Some of this "technology migration" was due to the influence of the Chevy "Skunkworks" racing engineers.

d/   Meanwhile, down at Rattlesnake Raceway in Texas, dry sump oil control of SBC's & BBC's for "road racing" was "required" to get engines to live for a race duration.    Bhp losses, if any, were just "accepted", since without a dry sump, engine life was at best, a "crapshoot".

But then, 2 things happened.    Crank scraper technology migrated into road racing engines.    I'm uncertain who may have done it first, whether it was Hall, Weiss, Traco, or McClaren.    And it doesn't matter, because it was instantly copied by everyone, since bhp now went up.    And it created oil mass control issues, so additional scavenge stages were added, AND, bhp went up again.    Successful race engine builders are typically observant and clued-in guys, and the good ones exploited this information "to the max".  

Eventually, enough scavenge was used and "depression" was created in the crankcase.    This "created" other opportunities for potential exploitation.

And so on, brings us to today, where so little oil is allowed in the crankcase that "oil squirters" are required to get parts to live for the requisite distances.


Is it still possible to bolt on a basic dry sump system and lose bhp?     I don't think so, but, anything is possible.     BUT, I have never been disappointed by the dyno results from a "sophisticated" dry sump "system".     This is another situation where you get what you pay for.

It pays to remember that "evolution" in racing approaches the "speed of light" at the professional levels.    If you don't evolve, you get "left behind", and that brings on the expected consequences . . . . . . . . . .


"Those who do not learn from history, are doomed to repeat it."    Please excuse my "liberal" interpretation of the G. Santayana quote.


 :dhorse:  :dhorse:  :dhorse:
Historyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 04, 2018, 09:31:27 AM
OK MM,

Your turn at bat . . . . . . .

 :dhorse:
Overloadedboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 04, 2018, 11:21:44 AM
Thanks, Mark -

Okay, so part of the conversion to EFI requires an additional fuel line.  Stopped by and chatted with Mel at C&S.  Asked him to check status on my rods, but also picked up some stainless steel fuel line.  "Here's 16 feet, bring back what you don't use, and I'll charge you then".  

All I could say was "Wow".  It's times like this that I realize the real value of a long-term relationship with a really GOOD performance/speed shop.

(https://farm5.staticflickr.com/4748/39904004924_d63101956f_k.jpg) (https://flic.kr/p/23NbsqU)DSCN0993 (https://flic.kr/p/23NbsqU) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I also picked up the appropriate compression fittings and P clips.

One of the issues I always felt uncomfortable about with the old fuel tank arrangement was the filler neck passing through the trunk.  It required 6 hose clamps, and the overflow check valve was there.  Seeing as I had the tank out anyway, I put a new aircraft style billet filler on it.  

(https://farm5.staticflickr.com/4656/39904006214_a6934da455_k.jpg) (https://flic.kr/p/23NbsP9)DSCN0992 (https://flic.kr/p/23NbsP9) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

To access the filler, you simply open the access panel, fill the tank, seal it, and shut the door. The overflow check valve now is integrated into the turret I built for the  fuel pump.  As I don't run a fuel gauge, the ability to open up the tank and use a dip-stick to check fuel level is a bonus - provided I remember to do it under the watchful eyes of the ERC guys, and have it re-sealed.
 

(https://farm5.staticflickr.com/4742/39904008884_5af432730b_k.jpg) (https://flic.kr/p/23NbtBb)DSCN0990 (https://flic.kr/p/23NbtBb) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

This puts ALL fittings and fuel lines - other than the ones in the engine compartment - completely outside of the body.
Why don't you put the jackstand under the trunk floor and drop the car on it instead of on you? :roll: :roll: :evil: :evil: :cheers: :cheers:

At first, I chuckled.  But THEN, I gave that idea some SERIOUS THOUGHT!

I located my 3 ton jack under the area I needed to "dimple", heated it up from the top, and, with a #2 maul, pounded the car down around the jack!

BINGO!

(https://farm5.staticflickr.com/4758/39904007544_c598367bd2_k.jpg) (https://flic.kr/p/23Nbtd5)DSCN0991 (https://flic.kr/p/23Nbtd5) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

GRAVITY IS YOUR FRIEND!  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 04, 2018, 12:49:42 PM


Why don't you put the jackstand under the trunk floor and drop the car on it instead of on you? :roll: :roll: :evil: :evil: :cheers: :cheers:


At first, I chuckled.  But THEN, I gave that idea some SERIOUS THOUGHT!

I located my 3 ton jack under the area I needed to "dimple", heated it up from the top, and, with a #2 maul, pounded the car down around the jack!

BINGO!

GRAVITY IS YOUR FRIEND!


Uuhhmm . . . . . . .

Wouldn't that be gravity with a huge assist from repeated applications of "brute force"? ? ? ? ?

JMHO . . . . . .


BTW, nice dome!    Did you ever spend time as an all metal body and fender man?     Oh wait, the kind of fender you're most familiar with is a Fender with 6 strings . . . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Gibsonboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 04, 2018, 12:57:04 PM

Wouldn't that be gravity with a huge assist from repeated applications of "brute force"? ? ? ? ?

It was definitely easier applying the brute force in a downward direction than fighting the gravitational pull while on my back on a cold, concrete floor.  :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 05, 2018, 11:18:04 PM
For Spridgets only -

Click on this link - this is some sharp work - and, of course, the guy's name is "Cooper" . . .

https://drc.libraries.uc.edu/bitstream/handle/2374.UC/744092/MET2016_Eastham_Cooper.pdf?sequence=1

I don't need anything quite this advanced, but I've discovered an issue that I'm going to address.

The camber on a stock Midget is non adjustable, with a factory nominal angle of 1 degree positive.

Yeah - right - as if Abingdon could actually hold a stamped steel monocoque to that kind of a tolerance.  That degree of accurateness in metalworking left Oxfordshire when the swordmakers guild folded.

I initially suspected some of the bump-steer I encountered on my backup run in '14 was due to the lowness of the car with respect to the lower A-arm angle and the angle of the steering rack.

Yesterday, I set the car to level and checked the angles.  At the height I race the car, the pivot points between the lower A-arm bolts where they attach to the chassis and the lower kingpin bolt were both at 7 1/2 inches - on both sides. 

Checking the steering rods, they ran dead parallel with the the axis of the lower kingpin bolts and the A-arm bolts.

The travel is limited to ~2"up and ~ 2" down from this point, so that's about as good as one could hope for.

The monkey in the works is the upper control arm/Armstrong shock absorber.  The travel radius is less than that of the A-arms or the steering rods, so as it sets lower, the inclination - no pun intended - tends to pull the camber negative.

So I decided to check the camber.

Right side - .44 degrees positive
Left side - 1.11 degrees negative

I really have no desire to follow Mr. Eastham's fine example of a re-engineering project, but I am going to purchase some offset trunnion bushings from Speedwell and get things at least closer to where they were intended to be.

https://www.speedwellengineering.com/suspension/suspensiondelrin-offset-front-suspension-bushings/

It might solve the problem, it might not, but it won't hurt.

 
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 06, 2018, 01:26:50 AM
Yours looks like a good plan to me Chris.

I do have a problem with the conversion featured in the attached article. The upper suspension arm has no link to prevent the Outer end of the upper arm from moving forward under braking and the inner end is way too narrow a base to provide adequate rigidity. The original shock provided at least some resistance. His first design was much closer to what he needs. It looks to me like there will probably be a great deal of caster change under braking and caster settings will be rather variable under any sort of dynamic condition the rest of the time. The Huffaker setup uses an upper A-frame to make the suspension work.

Looking at the date on the paper I'm sure he's found the limitations by now. He needs an addendum!  :roll: :roll: :roll:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 06, 2018, 09:34:44 AM
I really like it when we delve into peer review.

Thank you, Dr. PJ!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 06, 2018, 10:44:49 AM
midget,

I freely admit that I am not a suspension engineer, BUT, I share the same concerns as Peter Jack.

I think the setup in the link is too unsupported for "acceptable wheel control" in the rough surface environment of Bonneville.

I seem to remember that Winner's Circle, or perhaps one of the other SCCA-centric purveyors of Spridget suspension bits had a "kit" of "stuff" to minimize "bump steer" on cars with drastically lowered front suspension.   Whether the kit might be still available, I have no idea.    You might want to check with Dave Brown to see what he has been doing to his mostly stock front end.

Knowing Huffaker as I do, I'm sure that their suspension is very well designed, AND, very expensive.


I think all you need is:

A/   At one inch of bump or droop toe steer needs to be less than .015"/.020"
2/   At two inches of bump, toe steer needs to be less than .030"/.040"
d/   At two inches of droop, toe steer can be whatever, as the wheel is mostly unloaded at that point.


The goal should be, of course, zero toe steer in all conditions, but that is not achievable with stock suspensions, even heavily modified.    The bump curve should favor toe-in, as that is the more "controllable" dynamic condition and it is where the wheel/tire is most heavily loaded.      Droop can be allowed to toe out some, as the wheel/tire is being "unloaded".

I also know that some modifications need to be made, UNLESS, all you want to do is keep it between the fence posts at 130 mph . . . . . . . . . .


I would happily defer to those who might have more experience than I do in this regard.

 :dhorse:  :dhorse:  :dhorse:
HellIdon'tevenwearsuspendersboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 06, 2018, 11:01:06 AM
Mark, PM sent.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 07, 2018, 06:52:44 AM
Mark, PM sent.

Pete

Thanks.

 :cheers:
M
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2018, 01:00:21 AM
I need to take a day next week, hang out at T&T, do what I can to help Mark on his end of the project, grab a few measurements, and eat some cheap tacos from the German pizza restaurant.  Wednesday, Mark?

Maybe we'll see pistons?  :roll:

I've got the Midget tentatively set to go to Rod and Comp up in Butler the last week in March to put in a new cross member and have the frame rails drilled and sleeved for the motor mounts.

I really wish I could weld . . . :cry:

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 08, 2018, 07:54:00 AM
I need to take a day next week, hang out at T&T, do what I can to help Mark on his end of the project, grab a few measurements, and eat some cheap tacos from the German pizza restaurant.  Wednesday, Mark?

Maybe we'll see pistons?  :roll:

I've got the Midget tentatively set to go to Rod and Comp up in Butler the last week in March to put in a new cross member and have the frame rails drilled and sleeved for the motor mounts.

I really wish I could weld . . . :cry:


What do you have planned for Saturday?      Karen has plans for most of the day, so I could be enticed to spending most of my Saturday at T&T.       Wednesday will work also.

Borrowed a cutter and arbor from Mike H.     For the purpose of cutting the needed new bearing tang notches into the block.    Probably be a complicated setup, but needs to get done.   I want to get the cam belt tensioner finished as well.     There are also a couple of other things we can knock out.

Let's set a goal of having a more or less complete mockup for you take to Rod & Comp sometime next week.    I think the mockup should include the water outlet, the thermostat housing assembly, the complete top end, the complete cam drive, exhaust flange and bolts, starter or blank out for the starter position, and at least a "blanked out" oil filter take off block.     Inlet manifold?    Anything else?

 :dhorse:  :dhorse:  :dhorse:
Limpyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2018, 08:17:45 AM
Saturday it is.  I'll update the spreadsheet tonight.

I have a lot of admiration for my friends in Oz - they're heading out to Gairdner with a car that's not running.  They'll have Stainless and Wayno hanging out - both good tank wrenches - so the deck tilts toward SOS's favor with that.  If they can make it happen, it will be like a Phoenix story.  I wish them that storyline, and I wish them nothing but the best of fortunes.

I - on the other hand - have taken an untested car to the salt before.  I will not do it again.  So desperate to avoid that situation am I, that I will actually go to ILLINOIS on a Saturday to avoid it.  :wink:
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 08, 2018, 09:35:03 AM
You guys make me jealous. Here I haven't even had breakfast yet and all I can think about is ale with brown foam and dollar tacos. I hope the meet up goes well.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 08, 2018, 09:37:32 AM
You guys make me jealous. Here I haven't even had breakfast yet and all I can think about is ale with brown foam and dollar tacos. I hope the meet up goes well.  :cheers: :cheers: :cheers:

Pete
Well, Mark's always said, "You can't say you've been drinking all day if you don't start in the morning!"  :wink:

 :cheers:
Title: Re: Milwaukee Midget
Post by: Interested Observer on March 09, 2018, 08:12:33 AM
MM -- Regarding front end bump and camber behavior.

That the steering rod and lower A-arm may be parallel is not necessarily indicative of satisfactory performance.  Having been down this road before, analyzing this mathematically is not terribly difficult but does depend on having the locations of the various pivot points and axes of rotation identified in space.  While this avenue of investigation is of less importance at the moment in light of the engine work, if, at some convenient time you would like to do some measuring, some bump-steer curves could be generated.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 09, 2018, 10:04:14 AM
I appreciate that.

I've been pretty diligent on working on the car itself the last few weeks - the intention is to continue the "divide and conquer" approach.

Not that the record is unclear - it was a little squirrely on the return run - but my thinking is that if I can get the front end optimized with what I have, it should be fine.

All of the front end components were new when installed, save the rack, which I chose because it was from a later model rubber bumper Midget that has a slightly slower turning ratio.  It's solid, so I'm not worried about it.

Moss has a shock valve upgrade which tightens up the lever shock for competition use.  Along with a new radiator and the offset bushings, they should be arriving on Monday.

What I AM thinking is that perhaps I might remove the shocks and possibly relocate the upper arm on the rotating shafts to assure that, when set at my ride height, the piston is operating in its optimal middle range.  Right now, it's not likely that that is the case.

I think the true wildcard in the chassis will be this.  I'm losing probably about 60 lbs in engine weight, and the engine and transmission are being relocated about 3" further aft in the chassis.  That's probably a great deal in a road racing Spridget - maybe not so much for an LSR car that, due to the cage and the battery location, is already likely to be a wee bit trunk heavy.

Won't know the weight distribution until it's all together.
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on March 09, 2018, 11:37:12 AM
The poor mans fix to stiffen up Armstrong lever shocks way back in the 19th century was to up the oil viscosity. I never raced them, just built engines so I don't know what they put in them but it shouldn't be too hard to work it out.
They would also raise or lower the rack (can't remember which) to line up the inner tie rod joint on the upper to lower pivot line.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 09, 2018, 12:56:36 PM
The poor mans fix to stiffen up Armstrong lever shocks way back in the 19th century was to up the oil viscosity.

Heavier oil will milk a pair of leakers out for a couple years.  20 weight is what the factory recommends, but I used to run 50 straight in a worn-out set, and it helped.

19th century?  :?
 
"Queequeg, Ishmael, render the White Wale!  We must supply the colonists with shock absorber oil for the smooth operation of their horseless chariots!"

Actually, whale oil is cheaper than the stuff Moss sells.

 :-D

Title: Re: Milwaukee Midget
Post by: forker on March 09, 2018, 03:46:25 PM
but harder to find, these days.
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on March 09, 2018, 03:51:20 PM
The poor mans fix to stiffen up Armstrong lever shocks way back in the 19th century was to up the oil viscosity.

Heavier oil will milk a pair of leakers out for a couple years.  20 weight is what the factory recommends, but I used to run 50 straight in a worn-out set, and it helped.

19th century?  :?
 
"Queequeg, Ishmael, render the White Wale!  We must supply the colonists with shock absorber oil for the smooth operation of their horseless chariots!"

Actually, whale oil is cheaper than the stuff Moss sells.

 :-D


Just seems that long ago, see my age. :-P
  Sid.
Title: Re: Milwaukee Midget
Post by: forker on March 09, 2018, 04:15:49 PM
Actually, and displaying blissful ignorance again, I imagine that you wouldn't be agonising over use of glorified door-closers instead of something more conventional for damping if class rules didn't restrict.

Must the OE dampers be in use or merely present..?

I'm also good at spending someone else's money, so an upper link that attached to the lever-arm OE damper body at the OE damper location is attractive but presumably also out. In this class.

What about locations and lever lengths, though? If bump steer is genuinely what's going on rather than any other characteristics then equalisation of link length would seem obvious. So that's also out too, in this class.

If all that's true then the modified or adjustable kingpin trunnions must also be beyond the pale; but, they seem not to be that. So, there's a grey area.

Ah, I like those!

There's a fascinating you-tube log of two fellas in Shropshire (OK, in England) building an A-series Mini but with Celica GT4 powertrain and running gear. Yes, that's everything fabricated new except the roof, more or less.

Since there's complete bastardisation of the GT4 McP struts &c into all-new body structure and connived into a space that's half the size of the original Celica, geometry is an opportunity. There's a good illustration of a not-too-hard method to see bump steer, etc. Take a look at 'Project Binky' here; http://www.badobsessionmotorsport.co.uk/project-binky-episode-11/ 

That way, there'll be data.

F
Title: Re: Milwaukee Midget
Post by: ggl205 on March 09, 2018, 05:16:37 PM
Oh my gosh, that was both funny and informative! I knew I was in for something good when the theme from Police Squad started playing. Great stuff.

John
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 09, 2018, 06:48:50 PM
Chris, I just sent you a PM.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 09, 2018, 10:06:42 PM

Take a look at 'Project Binky' here; http://www.badobsessionmotorsport.co.uk/project-binky-episode-11/ 

That way, there'll be data.

F

Data . . . .  What's not to like? ?

 :dhorse:  :dhorse:  :dhorse:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 09, 2018, 10:11:14 PM
Renaming Suggestion . . . . . .

midget,

In the interest of . . . . . . keeping up interest, whilst my knee recuperates . . . . . .

I'm voting to rename this thread:      PROJECT PI          (Irrational, but well rounded . . . . . . .    :wink:)

Well, at least for March 14th anyway.


Hey,  Hey,  Hey . . . . .   it's still Friday where I'm at! !

And the bartender has cut me off . . . . :cry:

 :dhorse:  :dhorse:  :dhorse:
Humorco-ordinatorboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 10, 2018, 08:19:26 AM
Renaming Suggestion . . . . . .

midget,

In the interest of . . . . . . keeping up interest, whilst my knee recuperates . . . . . .

I'm voting to rename this thread:      PROJECT PI          (Irrational, but well rounded . . . . . . .    :wink:)

Well, at least for March 14th anyway.


Hey,  Hey,  Hey . . . . .   it's still Friday where I'm at! !

And the bartender has cut me off . . . . :cry:

 :dhorse:  :dhorse:  :dhorse:
Humorco-ordinatorboy

FB, this project has always been transcendental!  :-o :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 10, 2018, 10:43:29 AM

FB, this project has always been transcendental!  :-o :-D :cheers:


Maybe we should move our base of operations to Fairfield, Iowa.  We could offer a certificate program in irrational racing development through the Maharishi University (aka "Guru U"), and get the post-grads at the David Lynch Graduate School of Cinematic Arts to create a feature film - kind of like "Twin Peaks", or "Blue Velvet", but with a lot more beer.

https://www.mum.edu/mfa-in-film-production/ 
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2018, 09:34:02 AM

FB, this project has always been transcendental!  :-o :-D :cheers:


Maybe we should move our base of operations to Fairfield, Iowa.  We could offer a certificate program in irrational racing development through the Maharishi University (aka "Guru U"), and get the post-grads at the David Lynch Graduate School of Cinematic Arts to create a feature film - kind of like "Twin Peaks", or "Blue Velvet", but with a lot more beer.

https://www.mum.edu/mfa-in-film-production/ 

While initially, un-nerving, after some research, maybe not such a bad idea . . . . . . .

http://time.com/money/4714381/best-state-retire-study/

AND, as a bonus:
A/   Northeast Iowa has a variety of fly fishing opportunities . . . . . .   :-)
2/   Rumors of "drinkable" craft brew . . . . . .
d/   Easy to drop off the grid and: "Go Amish"


Also according to Money Magazine, Iowa City, Iowa, is the BEST city in the Midwest to retire to.   You will have to scroll down the link provided, to get to Iowa, go figure.   Only 70 minutes from Fairfield, Iowa though . . .

http://time.com/money/collection-post/4538894/best-places-retire-2016/


Though, my "bi-lateral" nature compels me to point out the "Downsides":
B/    Well, still have a crapload of snow every year,
3/    Tornados
e/    HEFTY state income tax . . . . . . .
z/    Most disturbing, it's the birthplace of Grant Wood . . . . . .   No "Gothic neighbors, please."

Well, I guess you pays your money, and takes your choice.    Perhaps being born there has created some "undiagnosed" longing . . . . . . .

 :cheers:  :cheers:  :cheers:
Illiniboy       For the time being at least . . . . . . . . . . . 
Title: Re: Milwaukee Midget
Post by: ggl205 on March 11, 2018, 10:08:54 AM
Wichita, Kansas ain't so bad. Hardly any snow but it does get pretty cold for a while. I am told we get tornados but have only heard of one (and it was a BIG one) in the past twenty plus years. There are even a few Bonneville nut jobs out here, some of which like mass quantities of "drinkable beer".

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 11, 2018, 10:35:32 AM
A couple of other attractions to Fairfield -

You're virtually equidistance to Milwaukee, Chicago, St Louis and Kansas City, so it's a daytrip for Brewers, Bears, Blackhawks, Sox, Cubs, Cardinals, Royals and Chiefs.

It's an hour and a half to the Knoxville Nationals.

And yes, the nation's best kept secret in Brown Trout fishing - NE Iowa.  The DNR takes fishing very seriously there, and they have a great stocking program - and as little as I fish, I still know a spot.

On top of that, if you want to go totally primal on the fishing, the Wapsipinicon is a world class Catfish grappling river.  They get big enough that sometimes the fish still wins.

Downside - an overabundance of white-tail, corn fed rats.  It's gotten crazy the number of deer-related car accidents in the last 15 years.



Title: Re: Milwaukee Midget
Post by: fordboy628 on March 11, 2018, 02:00:00 PM
A couple of other attractions to Fairfield -

You're virtually equidistance to Milwaukee, Chicago, St Louis and Kansas City, so it's a daytrip for Brewers, Bears, Blackhawks, Sox, Cubs, Cardinals, Royals and Chiefs.

It's an hour and a half to the Knoxville Nationals.

And yes, the nation's best kept secret in Brown Trout fishing - NE Iowa.  The DNR takes fishing very seriously there, and they have a great stocking program - and as little as I fish, I still know a spot.

On top of that, if you want to go totally primal on the fishing, the Wapsipinicon is a world class Catfish grappling river.  They get big enough that sometimes the fish still wins.

Downside - an overabundance of white-tail, corn fed rats.  It's gotten crazy the number of deer-related car accidents in the last 15 years.

I knew that Iowa had a "high" concentration of Odocoileus virginianus, but I was skeptical that Iowa was at the top of the deer/car accident list.     Like their collegiate basketball and football programs, not #1, but close:

https://www.iii.org/fact-statistic/facts-statistics-deer-vehicle-collisions


SO, there is "room for improvement" . . . . . . .  and the reasonable possibility of "venison burger" . . . . . . .

Meh,   grilled trout for me please.


 :dhorse:  :dhorse:  :dhorse:    (Readers will have to pretend the horse is a deer . . . . :roll:)
Piscatorialboy  
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2018, 12:48:44 AM
Trunnion land - not to be confused with Runyonland from "Guys and Dolls".

I mentioned last week that I was looking to shore up the camber on the Midget.  I ordered up a set of offset Nylatron upper trunnion bushings for the Midget from Moss Motors, and they came with no instructions, which normally wouldn't be an issue, if not for the fact that, with these, I wasn't even able to bank on a YouTube video to observe somebody else's experience (or ineptitude).

Nylatron is a REALLY HARD Nylon polymer, self lubricating, and is often used in conveyer systems and as an aftermarket bushing material for the notorious Triumph Spitfire and TR6 rear suspensions.  So if it's used in an upgrade in Triumphs, all that tells me is that it's at least a little better than rubbish.

The offset idea is to give a racing Spridget some negative camber for better cornering capability in road racing, but as the bushing is round with a non-concentric hole, it can be set infinately to make adjustments positive or negative.

(https://farm5.staticflickr.com/4786/40799213581_e38478f27d_k.jpg) (https://flic.kr/p/25ahCLV)DSCN1000 (https://flic.kr/p/25ahCLV) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Now what's odd is that according to Moss Motors, this is how you're supposed to utilize this bushing - with the bolt head against the bush.  A phone call to Moss gave me assurances that this is how it is, but the guy was unable to CONFIRM this with any tech resources, and nobody on staff had actually done this converision.

It may well be the hardest Nylon on earth, but it's still Nylon, and I simply don't feel secure bolting this into place without something more substantial than a machined plastic tube holding my front end in place.

The bushing on the other side of the trunnion mates to the iron control arm, and I certainly didn't want THIS wearing it's way into the bushing . . .

(https://farm5.staticflickr.com/4780/40799210661_9fc27ad289_k.jpg) (https://flic.kr/p/25ahBUz)DSCN1004 (https://flic.kr/p/25ahBUz) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


The original rubber bushings have a metal flanged bushing inside -

(https://farm5.staticflickr.com/4775/39904391255_94dec6035e_z.jpg) (https://flic.kr/p/23NdrgM)DSCN1005 (https://flic.kr/p/23NdrgM) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Despite the retailer's recommendation to use the Nylatron bushing as is, I wasn't convicted that it would be safe, so I stopped and picked up some stainless washers.

(https://farm5.staticflickr.com/4781/40799212781_ea4b082fd5_k.jpg) (https://flic.kr/p/25ahCx8)DSCN1001 (https://flic.kr/p/25ahCx8) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I set up my vertical datum . . .

(https://farm5.staticflickr.com/4782/39904387065_35441abf5e_k.jpg) (https://flic.kr/p/23Ndq2x)DSCN1007 (https://flic.kr/p/23Ndq2x) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

And dicked around for about 3 hours - took both sides apart twice to get it right, but . . .

Top of wheel . . .

(https://farm5.staticflickr.com/4786/25927396277_dcd6240181_k.jpg) (https://flic.kr/p/Fv7FBK)DSCN1014 (https://flic.kr/p/Fv7FBK) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Bottom of the wheel . . .

(https://farm5.staticflickr.com/4785/39904381775_da74f289e7_k.jpg) (https://flic.kr/p/23Ndosk)DSCN1011 (https://flic.kr/p/23Ndosk) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

At the end of the day, I'm at .28 degrees positive on the driver's side - from 1.11 negative, and .573 degrees positive on the passanger side, from .44 positive.

Considering the shape of the salt last year, I'm calling this a bullseye. 

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 14, 2018, 10:02:37 AM
midget,

I have a Dunlop Camber gauge I can loan you if you wish.

 :dhorse:  :dhorse:  :dhorse:
Definitelyoffcamberboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 14, 2018, 10:20:02 AM

I have a Dunlop Camber gauge I can loan you if you wish.


Certainly - can I drop down and pick that up . . .  oh . . . maybe . . . yesterday?  :-D

Worry not - I'm confident with the results, although we'll use it to double check once the drivetrain is in place.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 19, 2018, 11:39:34 PM
A little cleaning of the engine bay tonight, and replaced the shock valves with the high performance pieces from Moss.

(https://farm1.staticflickr.com/797/26039290537_b0f6882719_z.jpg) (https://flic.kr/p/FF1aT8)shock valves (https://flic.kr/p/FF1aT8) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Stock piece is on the left, the new unit is the one that's not covered with oil - at least is wasn't - it's submerged, now.

Trying to figure out the differences. 

The HP version has heavier internal springs.  The stock piece appears to let oil bleed back around the outside, whereas the O-ring forces the fluid through the bleed holes.

Either way, I can say unequivocally that the shock lever arms are stiffer than before.

So the top Nylotron trunnion bushings are providing more control than the original rubber units, along with allowing me to get the wheels more perpendicular to the salt, and the shocks should provide more control up and down.

I won't know until August, but this looks like one of those incremental wins.  I just want to make it easy to drive.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2018, 07:32:45 PM
Parts update.

Diamond tells Mark the pistons should be here by the end of the week.

AND . . .

Mel tells me the Saenz rods are on their way to Argentinian Customs.

It's POSSIBLE I could at least have this short block screwed together by April Fools Day.
Title: Re: Milwaukee Midget
Post by: salt27 on March 20, 2018, 08:18:59 PM
It's POSSIBLE I could at least have this short block screwed together by April Fools Day.


Chris, Don't rush yourself, just try and have it done by Easter.     :roll:

 Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 20, 2018, 10:46:25 PM
I've been called a "doubting Thomas" before . . .

But all jokes aside, considering how long it took to get the block back, and the time I spent on the Frankensprite, I'm thinking we may well be on track for a fire-up by the end of April, and hopefully on to the dyno by end of May - provided the dyno bay isn't cluttered up with small blocks before Memorial Day Weekend.

Still a lot of work, but I've cleared my weekends 'til August.

AND

I heard back from the folks putting together the Elkhart Lake car show in September.  It's going down in conjunction with the vintage race weekend, the featured marque is indeed the Sprite/Midget (60 years), and it looks like I've got a spot on the green set aside for a LBC with a Bonneville history.  8-)

Title: Re: Milwaukee Midget
Post by: Ron Gibson on March 21, 2018, 10:37:01 AM
Excuse me!!!! Wouldn't yours be considered a small block, in fact a verrrry small block :? :? :?  Damn circle trackers.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 21, 2018, 11:23:18 AM
Excuse me!!!! Wouldn't yours be considered a small block, in fact a verrrry small block :? :? :?  Dodge circle trackers.

Ron

Well, yeah, I guess it would be considered diminutive in physical size.

Maybe "small buck" might better describe the roundy-pounders.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 23, 2018, 10:29:42 PM
Busy day south of the Cheddar Curtain.

Mark took a buttload of pictures which he'll eventually post up.  I'll let him describe his work, but it's safe to say that the 360 bearing oil scheme is a complete success.

Me?  I fettled.

I fettled the oil pan - I fettled the new plate for the oil pan - I fettled the oil ports in the oil pump.

When Tommy at T&T gets around to welding up the oil pan, it should be easy sailing.

In our "divide and conquer" approach, I need to figure out precisely where I'm going to bolt this damned thing into the chassis.

We took measurements of likely threaded bosses which I'm pretty certain we'll be able to use to hold the engine in place.  I've got the measurements in hand and took these photos to reference them . . .

This side, I'll need to concern myself with the dipstick flange/bushing/boss/thingy, directly below #s 3 & 4 . . .

(https://farm5.staticflickr.com/4776/40978330681_e604b56f4e_z.jpg) (https://flic.kr/p/25r7E3M)motormountR (https://flic.kr/p/25r7E3M) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Driver's side, the new oil manifold will need to be taken into account, and anticipate a header . . .

(https://farm5.staticflickr.com/4786/40978330741_80b74f6ae1_z.jpg) (https://flic.kr/p/25r7E4P)motormountL (https://flic.kr/p/25r7E4P) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

And it would all be easier if the centerline of the crank were ALSO the centerline of the block . . . but it's not . . .

(https://farm1.staticflickr.com/808/40978330761_25999cb013_z.jpg) (https://flic.kr/p/25r7E5a)motoirmountfront (https://flic.kr/p/25r7E5a) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll figure it out.

Placed the order for the EFI today - should be in next week.  I will still need to purchase a fuel regulator and a fuel rail, but overall, the pace is as steady as a couple of part-timers can do to make it happen.

Did anybody notice the somewhat lower prices for hotels in Wendover this year?  Still not cheap, but at least I don't have to take out a mortgage to rent a room.

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2018, 10:14:23 AM

Busy day south of the Cheddar Curtain.

Mark took a buttload of pictures which he'll eventually post up.  I'll let him describe his work, but it's safe to say that the 360 bearing oil scheme is a complete success.

Me?  I fettled.

I fettled the oil pan - I fettled the new plate for the oil pan - I fettled the oil ports in the oil pump.

When Tommy at T&T gets around to welding up the oil pan, it should be easy sailing.


Ah yes, the "fettling" porn, er, photos . . . . . . .

Final fitted (fettled? ?) lower sump plate, . . . . . . now there is a quick job, . . . . . .  I'll let midget tell how much time he spent on the final welding prep.   The casting was ground to remove any surface oxidation, to get a nicer looking and better weld.    And the plate was "ground back" to provide room for a nice fillet weld.    Should be nuclear reactor (as in US Navy Nuclear) quality when finished.

And let this be another lesson in how much time is "invested" in doing things "correctly".    We racers are all too "optimisty" about the amount of time it takes to get things done.
And then, we always "make" the time to redo it properly.    This should be the "only" time for this facet of this build up.
(https://farm1.staticflickr.com/786/40984781761_5a466c4bb0_b.jpg)


Uhh, midget, I'm not going to mention who took this photo with my older digital camera . . . . . . . .   you are supposed to be able to see the newly radiused oil pump inlet port . . . . .
Don't stare too long, you'll go cross-eyed . . . . . . . :roll:
(https://farm1.staticflickr.com/784/40943064392_c2aa881a47_b.jpg)

I'll get a clearer shot with the "closeup function" later.

More porn, er, photos, when I have more time.    It was a productive day, and no "confidentiality agreements" were signed . . . . . . . :wink:

Although, I'm unsure if we were doing brain or hemorrhoid surgery . . . . . .    :|

 :cheers: :dhorse: :cheers:
Crankfitterboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 24, 2018, 10:29:15 AM
You think that pan will be flat when you get done welding? :evil: :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2018, 12:47:22 PM
You think that pan will be flat when you get done welding? :evil: :evil: :cheers:

Meah . . . Flat enough for what we're doing.

The pan is a fairly heavy ribbed casting, which actually has (had) engine and transmission mounting bosses for various transverse applications.

If the casting is clamped down to the girdle before it's welded, I'm pretty certain we won't encounter any warpage severe enough to cause problems.

And this is the point where Mark steps up and says, "Stop worrying about it", followed by a bullet point list numbered "1" through "g"!   :-D :cheers:

Title: Re: Milwaukee Midget
Post by: Peter Jack on March 24, 2018, 01:20:34 PM
If I were doing the job I'd probably have the girdle bolted to the block as well to ensure absolute rigidity.

You did an excellent job of preparation for the welding Chris. Proper preparation and cleanliness lead to a much higher quality weld.

Pete
Title: Re: Milwaukee Midget
Post by: jacksoni on March 24, 2018, 01:33:32 PM
I have found that "the right stuff" works well for pans. Doesn't leak, fills gaps. Disassembly is a bitch though. :roll: :roll:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2018, 02:42:40 PM
You think that pan will be flat when you get done welding? :evil: :evil: :cheers:

Yes.


You think that pan will be flat when you get done welding? :evil: :evil: :cheers:

Meah . . . Flat enough for what we're doing.

The pan is a fairly heavy ribbed casting, which actually has (had) engine and transmission mounting bosses for various transverse applications.

If the casting is clamped down to the girdle before it's welded, I'm pretty certain we won't encounter any warpage severe enough to cause problems.

And this is the point where Mark steps up and says, "Stop worrying about it", followed by a bullet point list numbered "1" through "g"!
 :-D :cheers:


I typically use:

A/
2/
d/

It is an obscure homage to a line in a favorite movie of mine, "Home Alone".    Uttered by the deep thinker, Buzz McCallister . . . . . . .

https://www.google.com/search?q=home+alone+a+2+d&rlz=1C1CAFB_enUS728US730&oq=home+alone+A%2C+2+&aqs=chrome.1.69i57j0l5.13783j0j7&sourceid=chrome&ie=UTF-8

I usually try to keep it brief and use only 3 points, simply to remain faithful to the intent of the movie's writer . . . . . . . .  :roll:


BUT, sometimes:

B/   I just need more points,
3/   Or, I might be "feelin' groovy" . . . er, wordy . . . . .
e/   Or, I might be ? ? ? ?   and have a need for "the burner to be turned all the way up".


Who can say?    No fair asking my psychiatrist,

C/   The esteemed Dr. Crane.
4/   Or is it Dr. Kroger?
f/    Or perhaps Dr. Bell?
x/   But in all likelihood, it's probably Dr. Phil.    I like his practical approach.

There, you see how that happened.    Just kinda slipped out.

Oh yeah, STOP WORRYING ABOUT THIS ISSUE.    Worry about that 25% tariff you are going to be hit with at U.S. Customs . . . . . .



If I were doing the job I'd probably have the girdle bolted to the block as well to ensure absolute rigidity.

You did an excellent job of preparation for the welding Chris. Proper preparation and cleanliness lead to a much higher quality weld.

Pete


D/   Girdle/ladder will be bolted firmly to the block,
5/   Sump/pan will be bolted firmly to the girdle,
g/   Sump and plate will be preheated,
y/   Filler rod will be 4043, to reduce the chance of cracking in or near the weld zone,
z/   We will post heat or peen, if required.


Again, you see what happens? ?

Even when you intend to limit yourself to three "bullet points", it isn't always possible.

 :dhorse: :cheers: :dhorse:
Morelaterboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 24, 2018, 02:59:42 PM
You think that pan will be flat when you get done welding? :evil: :evil: :cheers:

Yes.


Reason I ask (besides the usual being clueless and understanding that welding stuff tends to pull things) is way back when I managed to ventilate an unobtanium (aluminum) block with a rod that melted a journal due to detonation and insufficient oil pressure (at about 260 mph running on 2.5 of 4 cyls at the time_) and I got it fixed by a superior welder where you could not see the repair. My machinist said " you are going to have to machine every surface (including main bores, deck, pan rails, oil pump mount, bell housing etc etc) to get it straight again. :-( :? 8-) :cheers:" He was right...... :dhorse: Onwards and upwards. Looking forward to the upcoming dyno testing by Easter..... :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2018, 03:11:46 PM
My machinist said " you are going to have to machine every surface (including main bores, deck, pan rails, oil pump mount, bell housing etc etc) to get it straight again.

We'll see.  Regarding alignment, we installed bearings yesterday, clamped everything down, and the crank turned brilliantly.

Keep in mind, we had the block re-sleeved, which required extensive block modifications and preparations.  It's my hope the weld up of the pan doesn't significantly alter what appears to be a square block, but we'll know more shortly.

Looking forward to the upcoming dyno testing by Easter..... :-D


 :|

Trying to stay optimistic and ambitious, but I'll be happy if the short block is together by Easter.

Let's hope for Memorial Day on the dyno?
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2018, 03:18:04 PM
You think that pan will be flat when you get done welding? :evil: :evil: :cheers:

Yes.



Reason I ask (besides the usual being clueless and understanding that welding stuff tends to pull things) is way back when I managed to ventilate an unobtanium (aluminum) block with a rod that melted a journal due to detonation and insufficient oil pressure (at about 260 mph running on 2.5 of 4 cyls at the time_) and I got it fixed by a superior welder where you could not see the repair. My machinist said " you are going to have to machine every surface (including main bores, deck, pan rails, oil pump mount, bell housing etc etc) to get it straight again. :-( :? 8-) :cheers:" He was right...... :dhorse: Onwards and upwards. Looking forward to the upcoming dyno testing by Easter..... :-D


Well in this instance, we are only welding the pan/sump.   Two pieces removed from the block.   You will know whether we accomplished "brain surgery" or "hemorrhoid surgery" because I will be honest about the result.


And YES, I have seen the same result when welding up alloy blocks.     Repaired, but distorted enough to require complete "re-machining".      It just depends on how rare or expensive the block is.     BUT, the bottom line is:   ALL race parts, have a finite lifespan.

Just like humans . . . . . . . .

 :dhorse: :dhorse: :dhorse:
Feelin'myageboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on March 24, 2018, 03:21:14 PM
When you're talking bearing lines and head to block surfaces thousandths of an inch are critical and certainly everything needs to be machined. There was a Ford overhead cam four cylinder head that used to crack between the valves that a friend of mine used to repair on a regular basis for several of the local dealers. He used an extremely rigid jig to minimize distortion and even then the head required complete machining. It was still more economical than replacing the head. It's a very common procedure to weld drag racing blocks and heads. I remember a time when drag racers used to refer to blocks by the number of windows that had been repaired. They may still for all I know.

On the other hand cast aluminum covers of various kinds are successfully welded all the time and bolted right back on. That type of casting isn't rigid enough to cause problems with the bolted, gasketed joint and if necessary it can be lightly trued on a simple surface plate. Firmly clamping it or bolting it before the welding is usually all that's required.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 24, 2018, 03:21:34 PM
My machinist said " you are going to have to machine every surface (including main bores, deck, pan rails, oil pump mount, bell housing etc etc) to get it straight again.

We'll see.  Regarding alignment, we installed bearings yesterday, clamped everything down, and the crank turned brilliantly.

Keep in mind, we had the block re-sleeved, which required extensive block modifications and preparations.  It's my hope the weld up of the pan doesn't significantly alter what appears to be a square block, but we'll know more shortly.

Looking forward to the upcoming dyno testing by Easter..... :-D


 :|

Trying to stay optimistic and ambitious, but I'll be happy if the short block is together by Easter.

Let's hope for Memorial Day on the dyno?

All I know about the dyno testing by Easter thing, not gonna happen.    Sorry to pop everyone's bubble.

Still waiting on parts, and there is heavy duty machine work to finish, once the parts arrive.

 :dhorse: :dhorse: :dhorse:
Busyboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 24, 2018, 04:42:18 PM
 :wink: just tugging on the chain previously pulled :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 24, 2018, 06:03:13 PM
:wink: just tugging on the chain previously pulled :evil:

Funny you should mention chain pulling . . .

https://www.beeradvocate.com/beer/profile/1912/6687/

 :cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 12:46:56 AM
Minor update:

Coolant outlet Porn!! . . . . . er, photos . . . . . .

So you end up spending time on some things that are just typically taken for granted . . . . . . .


With the new exhaust flange installed on the head, an alternate provision for coolant outflow is required.
(https://farm5.staticflickr.com/4764/26374184348_2a807c70d7_b.jpg)


This beaded water pipe connector is from CSR Products.
(https://farm5.staticflickr.com/4611/39535362284_5fcb91c938_b.jpg)



(https://farm5.staticflickr.com/4661/26374184078_5375f9d5d2_b.jpg)



Since I wanted the outlet neck centered over the cast passage in the head, I made a template of the space available:
(https://farm1.staticflickr.com/820/40942831452_cdb175936c_b.jpg)



And the fitted plate.   Fabricated from 1/2" thick 6061T6.
(https://farm1.staticflickr.com/789/40942808072_4f26913983_b.jpg)



Yeah, I know it's overkill, but the material was leftovers from one of the midget's previous dyno adaptors.    Poetic, isn't it?
And I'm a charter member of the "clean plate club".
(https://farm5.staticflickr.com/4782/40942808022_bc20b42da0_b.jpg)



The tapped plate.     3/4" NPT
(https://farm1.staticflickr.com/787/40984577671_a01a2c147e_b.jpg)



(https://farm5.staticflickr.com/4779/40942831012_3542193a62_b.jpg)



The finished product.
(https://farm1.staticflickr.com/801/40984577421_883ed27705_b.jpg)



(https://farm1.staticflickr.com/806/40942830652_ee6e1ab97f_b.jpg)


Another "small job" that "consumed a morning".     One more detail out of a thousand . . . . .


And that, boys and girls, is why racers are hopeless optimists . . . . . . . .  and why EVERYTHING takes longer than you think it will.

 :cheers: :cheers: :cheers:
I'mafflictedtooboy

P.S.   Hopefully, I'll soon be obsessing over the details of the flies I'm tying.    I'll be the same Mark, just a different blog on a different board . . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 01:29:24 AM
Cam drive adjuster update:

More Porn!! . . . . . er, photos . . . . .

Just another example of a detail modification, that is not utilized on typical racing Rover K 4 valves.

I'm not even attempting to keep track of the time invested in this project anymore . . . . .      Why bother?

From Friday's visit to the lands south of the Cheddar Curtain.   Marathon machining, fettling and photo session . . . . . .


The setup on the vertical mill.    Sort of an oversized drill press . . . . .
(https://farm1.staticflickr.com/793/40984866171_d2c86d9ba6_b.jpg)


Post drilling, getting the threads started straight without a dedicated tapping head.
(https://farm1.staticflickr.com/821/40943113452_e1999679fa_b.jpg)


Finish tapping by hand.    Less chance of tap breakage . . . . . .
(https://farm5.staticflickr.com/4778/40943112992_babd3f7d86_b.jpg)


Special order, oversized O.D. ARP stud installed in the original mounting boss, original location.    10mm x 1.5 Vs the original 8mm x 1.25 from the "sprung" belt tensioner.
(https://farm5.staticflickr.com/4780/40943113252_b042445031_b.jpg)


And the tapping fluid of choice:  Tap Magic for Aluminum   works great!    Heed the warning label . . . .
(https://farm1.staticflickr.com/812/40943112802_95416fc560_b.jpg)


Both heads were modified, as before with the clearancing for the transmission adaptor plate.


Just another one of the countless details . . . . . .

 :dhorse: :dhorse: :dhorse:
Workerbeeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 02:16:34 AM
And now, a "time out" to watch the Australian Gran Prix!

From Melbourne, no less . . . . .

Ah, Melbourne, ranked #1, as the "Most Livable City in the World",   not just once, seven years in a row.

I guess I know where I'm spending my year of retirement in Oz . . . . .

 :dhorse: :dhorse: :dhorse:
Can'twaitfor70boy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 25, 2018, 09:52:12 AM
Beautiful work, Mark!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 09:56:34 AM
Major Engine Update:

Changing the Crankshaft Oiling System Porn, uhh . . . . . photos . . . . .     (I tried to get Stormy Daniels to hold the pointer in the photos, but, as luck would have it, she's busy . . .)

SO, I get asked:  "Why are you doing this?   You think you are smarter than the guys (sic, engineers) who made (sic, designed) the engine?"

Buzz and I only need one bullet point to answer this question . . . . . .

A/   YES.


The problem, as I see it:

A/   This engine was designed as a "grocery getter", not with high rpm "performance potential" in mind.     (More or less direct quote from the primary engine designer.)
2/   Within the "performance engines" based off this unique design and using the standard oiling system, higher than normal rod bearing wear, at high rpm, is well known, and accepted.
d/   Servicing, ie, replacing worn rod bearings, although a simple procedure on conventionally designed engines, on this unique design, results in a major disassembly of the engine.

SO, knowing this, the decision that has to be made is:
Am I willing to accept lowered performance, compromise engine longevity and possibly risk catastrophic failure to an expensive engine that can not be easily repaired or replaced?

With knowing those factors and placing the question into that context, it becomes an easy answer . . . . .

A/   NO!!

And Chris agreed, since it was his wallet that was going to take the hit.


So, what is it going to take to resolve this potential problem?   Both design-wise, AND, cost-wise . . .

A/   Well, the crank oiling passages needed to be revised.   But since it needed a special de-stroked billet crank, revising the oil drillings was not an issue.    Additional cost $0.00

2/   The main bearings on main journals #1 & #5 need to be revised to permit oil feed to their adjacent connecting rods.    This was an easy solution as the requisite bearing already existed.    The main bearings for journals #1 & #5 were originally BOTH plain, ungrooved shells, as they only oiled the main journal.   BUT, the main journal bearings for journals #2, #3 and #4, since they oiled the connecting rods normally, used the conventional bearing construction.    A plain ungrooved shell on bottom, with a grooved shell on the upper.    This represents the best compromise of load carrying and oil supply.    So additional grooved bearings were needed to be added to the #1 and #5 positions.    Fortunately, Mahle Motorsports produces a competition quality main bearing set in Vandervell VP2 material.   (Produced in the original Vandervell factory, as I understand it.)   But, they are supplied for the standard oil system of 3 grooved shells and 7 plain.    So the additional cost is the price of a second set of competition grade main bearings approximately $125.00     And this allows us to "steal" 2 more grooved bearings for the re-designed system.

d/   Since the different bearings have different tangs, (so they can't be mistakenly switched), the block would need some fairly trick machine work to revise the bearing tang notches.  Additional cost  ? ? ? ? ? ?

So that's how we got to here, and the photos are below.    But first this:

We are publishing this for a variety of reasons:

A/   Chris has always intended this "Build Diary" to be a complete compendium of his journey.   Warts and all.    Flatlanders included.    And I agree with all.   Except the cats . . . . . . .
2/   It is an example of how engineering experience can avoid potential problems using good judgment.    Readers should apply this judgment and logic to their own builds.
d/   This post is intended to provide a "blueprint" for a way forward, to those racing these K series engines, and experiencing this problem.


And now, the porn . . . .  uhhh . . photos . . .

So here is the problem . . . . .   #1 journal
(https://farm1.staticflickr.com/817/40275471994_8a8944f4b9_b.jpg)


Same problem, #5 journal . . . . .
(https://farm1.staticflickr.com/799/40275471824_a8b6c202d6_b.jpg)


The setup for the "correction" on #1 journal . . . . .
(https://farm1.staticflickr.com/795/39175924760_cc3a6a6705_c.jpg)


And, of course, the block faces are not "flat" . . . . .
(https://farm1.staticflickr.com/801/39175923890_3e4870f70d_b.jpg)


(https://farm1.staticflickr.com/783/40091477835_7966c6d81c_b.jpg)


And the finish . . . . .
(https://farm1.staticflickr.com/795/40091477585_4324ce7f98_b.jpg)


Grooved bearing fitted . . . . .
(https://farm1.staticflickr.com/804/39175923570_4926efc6cb_b.jpg)


Repeat for the #5 journal . . . . . .
(https://farm5.staticflickr.com/4776/39175924040_e88260f840_c.jpg)


(https://farm1.staticflickr.com/786/40091477175_058e6ac131_b.jpg)


(https://farm5.staticflickr.com/4771/40091477315_1fd300090b_b.jpg)


(https://farm5.staticflickr.com/4786/39175924470_c308aa3154_b.jpg)


And before anyone asks, YES, the bearings were slightly shifted longitudinally.    This was done to retain as much material as possible between the original bearing tang notches and the new notches.    I wanted to avoid welding up the old notches and "creating" more machine work.    This "shift" needs to be done carefully, so the bearing chamfer doesn't interfere with the crankshaft journal radius.

I'll post the results of this operation later in the day.

For now, I'm asking for feedback from any reader who is racing a K type engine and having bearing problems.    I know you are out there lurking, sign up and post a comment.

 :cheers: :dhorse: :cheers:
Machinistboy
Title: Re: Milwaukee Midget
Post by: jacksoni on March 25, 2018, 10:08:23 AM
Mark- again nice work. I have read somewhere that locating tangs may be superfluous other than for the initial placement of the bearing and that they really don't hold the bearing but that bore crush does. Making the complicated operation you have gone through unnecessary. You could just grind off the offending tang. Thoughts? Obviously you felt the above likely untrue as you have gone to considerable work to make the bearings fit as mfg'd. Just askin'.
Clueless Jack
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 10:10:26 AM

Beautiful work, Mark!


Thanks Jack.   I try to get a passable result.    But on this site, there are many fine machinists and fabricators documenting their work.    I don't consider myself to be at their level.

But I have an ulterior motive.    My participation in this "Build Diary" is now intended to provide some instructions and guidelines for those who choose to follow in my footsteps.    Early on in my career I came to the conclusion that I simply could not "pay back" those who had helped me, pointed me in the right direction and corrected my path.    A sage adviser suggested that the best way to "pay off my debt" was to "pay it forward".   And since none of my children will follow me into this line of work, that is what I am trying to accomplish in various ways.

Thank you to all who have helped and guided me.    I've learned something from all of you.

 :cheers: :cheers: :cheers:
Teacherfornowboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 10:20:06 AM
Mark- again nice work. I have read somewhere that locating tangs may be superfluous other than for the initial placement of the bearing and that they really don't hold the bearing but that bore crush does. Making the complicated operation you have gone through unnecessary. You could just grind off the offending tang. Thoughts? Obviously you felt the above likely untrue as you have gone to considerable work to make the bearings fit as mfg'd. Just askin'.
Clueless Jack

I agree about the tang being the initial locator only, and crush (pre-load) retaining it in place.    Because of the larger radii on the billet crank, I wanted precise placement of the bearing inserts.    And moving the tang notches was the best solution in my opinion.    With the girdle/ladder assembly on this design, getting and keeping everything lined up during assembly was the main consideration.     I'd worry without tangs to positively locate the main bearings.    And there is enough to worry about.

I am aware that others have used the method you suggested with success.    In spite of some of my radical ideas, I'm really quite conservative, at least engineering wise . . . . . .

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: wobblywalrus on March 25, 2018, 10:28:06 AM
The Triumph has an aluminum crankcase and the oil feed goes up to a grooved main bearings before it flows into an oil passage that goes in the crank to the rod big end.  There are fatigue issues with the rod big end shells on one side.  Custom rods are used with the bolts facing the direction that allows relatively painless renewal without tearing the motor completely apart.  This big end shell problem is a known and anticipated issue.

The main and rod clearances were always calculated using the standard procedure described by Mahle.  The rod big end clearances continue to use that method.  They are steel rods.  A link to info from King bearings was posted in my build diary by Woody.  One of those discusses how bearing clearance increases with temperature and crush decreases in an aluminum block engine when it heats up.  The crank journal clearances set to Mahle's recommendations are too loose when the block heats and expands and oil pressure to the big ends is lost is my best guess.  This year the crank journal clearances are set at the minimum recommended by Triumph for a street engine.  The clearances will increase to Mahles recommended when the aluminum block expands due to combustion heat.  This will give proper oil pressure at the rod big end.  The downside of this is the engine needs to be warm before the fling down the salt.  Otherwise, the crank main journals will be too tight.

This is all calculations and hope at this stage.  I will not know if it works until that first run down the salt.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 10:28:54 AM
Daddy, what kind of porcupine is that?

(https://farm1.staticflickr.com/815/40275534054_fd7d02b751_b.jpg)

That's not a porcupine!    That's Mr. Wilson!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2018, 11:18:19 AM
I will not know if it works until that first run down the salt.

Testing, calculating, doing you're "gozinta's" - at the end of the day, getting it down the salt is what matters.


(https://farm1.staticflickr.com/815/40275534054_fd7d02b751_b.jpg)


ARP - 9mm "Long Bolts" for the K.

That's a really long quill to draw up, and it was frightening watching Mark with the torque wrench CONTINUE TO TURN THE DAMNED THING until it came up to spec.

One of the other aspects of the crank is that we had the throws turned to the 1275 MG spec (1.625"), rather than the standard K series dimension (43 mm, 1.693").  This gave us a good selection of readily available competition grade rod bearings, and a tad more leeway to go with 3/8" con rod bolts, rather than 5/16".  Mark was rather insistent on that spec, and to be honest, we've got too much time, sweat, cash and energy tied up in this block to start inadvertently installing windows.

By the way - after the crank was installed and brought up to spec, it was a two-finger turn - smooth as a baby's butt.  Considering the work Steve Demirjian did, boring the block and pressing in the Darton sleeves, I was mightily impressed.  I expected warpage to the point that it wouldn't turn at all.  It still needs to be properly checked, but we MIGHT be able to slide on an align hone ( :roll:).
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 11:34:54 AM
More photos of the "trial fitting"

(https://farm5.staticflickr.com/4785/40275533884_6aab5fb3f9_b.jpg)


(https://farm5.staticflickr.com/4784/40275533624_bce5f294de_b.jpg)

More photo "porn" later this coming week.     Chris can add descriptions for these if he wishes.

As for me, TTFN.

 :cheers: :dhorse: :cheers:
Needsomesleepboy
Title: Re: Milwaukee Midget
Post by: wobblywalrus on March 25, 2018, 11:36:49 AM
There are a few things I forgot to say in the recent post.  The rod bearing fatigue issue has been a big problem for years.  Changes made were to ceramic coat the piston tops to reduce the heat going down the rods to the big ends and this keeps the oil cooler and more viscous.  Also, polymer coatings on the big end shells and switching to a 15W - 50 oil that is specifically recommended for aluminum block engines.  All of this helped to reduce the big end shell fatigue.

The shop was about 55 to 60 degrees warm when I set the main bearing clearances so I used Triumph's minimum.  Had the shop been at 68 degrees I woulda used Triumph's mid range clearance for a street engine which is a bit tighter than Mahles recommended race clearance.    
Title: Re: Milwaukee Midget
Post by: WhizzbangK.C. on March 25, 2018, 01:38:40 PM
Minor update:

Coolant outlet Porn!! . . . . . er, photos . . . . . .

So you end up spending time on some things that are just typically taken for granted . . . . . . .


With the new exhaust flange installed on the head, an alternate provision for coolant outflow is required.
(https://farm5.staticflickr.com/4764/26374184348_2a807c70d7_b.jpg)


This beaded water pipe connector is from CSR Products.
(https://farm5.staticflickr.com/4611/39535362284_5fcb91c938_b.jpg)



(https://farm5.staticflickr.com/4661/26374184078_5375f9d5d2_b.jpg)



Since I wanted the outlet neck centered over the cast passage in the head, I made a template of the space available:
(https://farm1.staticflickr.com/820/40942831452_cdb175936c_b.jpg)



And the fitted plate.   Fabricated from 1/2" thick 6061T6.
(https://farm1.staticflickr.com/789/40942808072_4f26913983_b.jpg)



Yeah, I know it's overkill, but the material was leftovers from one of the midget's previous dyno adaptors.    Poetic, isn't it?
And I'm a charter member of the "clean plate club".
(https://farm5.staticflickr.com/4782/40942808022_bc20b42da0_b.jpg)



The tapped plate.     3/4" NPT
(https://farm1.staticflickr.com/787/40984577671_a01a2c147e_b.jpg)



(https://farm5.staticflickr.com/4779/40942831012_3542193a62_b.jpg)



The finished product.
(https://farm1.staticflickr.com/801/40984577421_883ed27705_b.jpg)



(https://farm1.staticflickr.com/806/40942830652_ee6e1ab97f_b.jpg)


Another "small job" that "consumed a morning".     One more detail out of a thousand . . . . .


And that, boys and girls, is why racers are hopeless optimists . . . . . . . .  and why EVERYTHING takes longer than you think it will.

 :cheers: :cheers: :cheers:
I'mafflictedtooboy

P.S.   Hopefully, I'll soon be obsessing over the details of the flies I'm tying.    I'll be the same Mark, just a different blog on a different board . . . . . . .

I love this thread and read every post, even though I have absolutely zero interest in the specific engine type. I find it very informative on the general tech level and have applied many things I've learned here to the the way I approach problems with my own work. Thank you for going into the detail that you do, and please keep doing it.  :cheers:

Not trying to find fault or be critical here, but personally, I would not trust that outlet adapter. I have had to repair far too many failures on things just like that. The cut threads create a stress riser in the tube, and the long stand off with the weight of hose, clamp, and coolant bearing on it along with vibration from the engine running is just begging for the adapter to snap off at the worst possible time. I would redesign that detail, or at very least make sure that the pipe was firmly supported and not allowed to flex at all.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2018, 03:06:23 PM
I would redesign that detail, or at very least make sure that the pipe was firmly supported and not allowed to flex at all.

Thanks for that. 

The direction of the plumbing is still to be determined - I need to allow for the header, EFI and an Accusump, along with fire suppression, so there's a 50/50 chance I might be changing this out to an AN fitting.

I bought a LOT of aluminum tubing, so any flexible runs are going to be fairly short, and we're going to use solid motor mounts to minimize movement.  Yeah, vibration always remains an issue.

Stay tuned.
Title: Re: Milwaukee Midget
Post by: manta22 on March 25, 2018, 04:33:36 PM
Chris;

What size AN fitting might work in your adapter? I have a few very large AN fittings in aluminum and stainless that I'd be happy to donate to The Cause.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 25, 2018, 05:31:19 PM

Not trying to find fault or be critical here, but personally, I would not trust that outlet adapter. I have had to repair far too many failures on things just like that. The cut threads create a stress riser in the tube, and the long stand off with the weight of hose, clamp, and coolant bearing on it along with vibration from the engine running is just begging for the adapter to snap off at the worst possible time. I would redesign that detail, or at very least make sure that the pipe was firmly supported and not allowed to flex at all.


K.C.

Thanks for the observation.    Every thought and observation is welcome on this thread.     It is "difficult" to make an "informed" choice, if you ignore the experience and advice of others who have gone before you . . . .

The very same thought has occurred to me.   The folks who make these items are V8-centric, and those engines just do not have the torsional vibrations that Inline 4 cylinder engines do.    We are leaning toward everything being "well supported" and vibration isolated, whatever the hell that means.

The possibility does exist that the line might become an AN -20 or AN -16, as I have some bits that could be used.    But I still like the idea of beaded 1-1/4" diameter aluminum tubes with silicone hoses for the bends.    Lighter, simpler to fabricate.    And I continue to make no secret of the fact that I am basically lazy, and smart enough to carry spares.     I could also turn a outlet spigot with a 1" NPT thread Vs the 3/4" NPT shown.   There just might be enough room to "squeeze" it in.    I just might do that if the "nightmares" start . . . . . . .  but after I get more of the "special" bits fabricated.

I suspect the final decision will be made late one night in Beerhaven, after we import Dr. Goggles and Grummy to assist with the last minute installation details.     We are laying in a supply of yellow paint in preparation . . . . . .

Wish I had access to a CNC lathe . . . . . .

 :cheers:
Overworkedboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 25, 2018, 09:02:11 PM
Chris;

What size AN fitting might work in your adapter? I have a few very large AN fittings in aluminum and stainless that I'd be happy to donate to The Cause.

Regards, Neil  Tucson, AZ

Neil, THANK YOU!

Let's see how the plumbing comes together. 

Mark also has a small raftload of AN fittings and hoses that he wants to get out of his garage.

They're stacked up on his fly tying bench - and he's looking to clear that off for more important endeavors than maintaining Midget records.

Actually, I've never been fly fishing.  I'm familiar with a great spot for trout in Allamakee County, up by McGregor, Iowa.

But I'm just trying to figure out what bait works best for flies, and why you simply wouldn't taxidermy them, instead of tying them.

Meah . . . as long as there's beer in it.  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on March 26, 2018, 01:12:04 PM
Chris, I think if you tie them they stay alive longer than taxidermy.... for what ever reason...  :|
Beer should always be involved :cheers:
Title: Re: Milwaukee Midget
Post by: mc2032 on March 26, 2018, 02:00:11 PM
I think they (the flies) only wear ties on special occasions (Sunday go to meeting?)
Title: Re: Milwaukee Midget
Post by: WhizzbangK.C. on March 26, 2018, 02:34:41 PM
I always thought that it was a very specific and particularly twisted perversion myself.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2018, 06:56:00 AM
midget,

Whilst pondering my next choice of craft brew to obsess over, the thought "popped" into my head about making the adjustable pressure relief valve.

Do you still have the original oil pump assembly from the engine?     Might be able to machine that PRV plug, into an adjuster for the new pump.


Please, please, please, DO NOT, tell me you have "binned" it. 


If you have already binned it:

A/   DO NOT pass Go,
2/   DO NOT collect $200.00
d/   Move, immediately, to Australia . . . . . . .

No slight intended to Australians, it would just be YOUR turn to put up with him . . . . . . in YOUR hemisphere!


 :dhorse:
Judgmentalboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2018, 07:11:52 AM
Minor Update . . . . .

Cam drive, crank trigger wheel  . . . . .  PORN!

Spent a bit of time Monday slapping some more bits onto the mockup with the goal of finishing a couple of other "small" projects . . . . . .  :roll:   

Took a batch of photos (Did I say porn?  Well, PORN for racers anyway . . . . .)  to provide an idea of how much space is required at the front of the engine.
Since you were talking about "trimming off" part of the timing belt guard, on the oil pump, to gain some room, have a gander at these photos.

The trigger wheel is larger in diameter than the belt guard, seems like a wank . . . . .  even with a smaller diameter trigger wheel . . . . . .

(https://farm1.staticflickr.com/795/41047277631_f3d3d7e665_c.jpg)


(https://farm1.staticflickr.com/817/41047277791_621cfd10ee_b.jpg)


(https://farm1.staticflickr.com/883/40338751934_0213438234_c.jpg)


(https://farm1.staticflickr.com/809/40338751814_a498791857_c.jpg)


(https://farm1.staticflickr.com/866/40338750994_3c16cc146a_c.jpg)


Peruse, and respond . . . .

 :dhorse: :dhorse: :dhorse:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 27, 2018, 07:17:56 AM
midget,

Since I was placing an order with McMaster/Carr this AM,  I added some new 6mm flange bolts to the order.    So I can: BOLT STUFF TOGETHER.

I'm not even going to ask you to scrounge through your "parts dungeon", er, "spares locker" to find the originals . . . . . .

10.9, black phosphate, just like the 8mm ones you sent down.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 27, 2018, 09:43:04 AM
Clearer versions of these pictures can be seen on page 433, # 6485 and # 6493 . . .

(https://farm1.staticflickr.com/816/26179170927_a4f8a6bd2a_m.jpg) (https://flic.kr/p/FTn6rZ)blockoriginal (https://flic.kr/p/FTn6rZ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://farm1.staticflickr.com/821/41049734321_f6d431135a_m.jpg) (https://flic.kr/p/25xqBS2)Blocksetback (https://flic.kr/p/25xqBS2) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

The lower crossmember is going to be replaced, and the back of it will run parallel with the back edge of the rack support bar.

So it appears as though the timing wheel position will work as you have it.

Mark - get me that McMaster bill - I don't want to leave you short of beer money.   :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 27, 2018, 09:49:23 AM
Please, please, please, DO NOT, tell me you have "binned" it.
If you have already binned it:

A/   DO NOT pass Go,
2/   DO NOT collect $200.00
d/   Move, immediately, to Australia . . . . . . .


It's probably in the old Samsonite I pitched out with my expired passport.

If I have it, it's not readily at hand.  I wanted it for precisely this reason, and went through the shelves last Thursday looking for it before I came down.

Title: Re: Milwaukee Midget
Post by: forker on March 28, 2018, 07:53:33 AM
If you need a part best found somewhere in UK, sing up.

We did export K 4-cyl cars to Australia (and NZ) but that's a bit far to go for half an oil pump, surely.
Title: Re: Milwaukee Midget
Post by: forker on March 28, 2018, 03:01:10 PM
oh, and belt covers are good when there's airborne dirt and small hard pieces; you don't want a stone under the belt, I can tell you from previous experience.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2018, 07:19:09 PM
If you need a part best found somewhere in UK, sing up.
 

I appreciate that - a lot.

I think I've got everything out of GB that I'm going to need.

But it was 2014 that I started tearing this thing down, and I'm still trying to think as to how to remember where I put the notes that I wrote to remind me where I was putting the stuff I seem to have misplaced - but maybe it's all here . . . although I can't find the notes . . . or the stuff . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2018, 07:53:34 PM
Found it -

(https://farm1.staticflickr.com/789/40373772704_01c5fa69ae_z.jpg) (https://flic.kr/p/24vG92o)oldoilpump (https://flic.kr/p/24vG92o) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Don't ask . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 28, 2018, 09:56:50 PM
Found it -

(https://farm1.staticflickr.com/789/40373772704_01c5fa69ae_z.jpg) (https://flic.kr/p/24vG92o)oldoilpump (https://flic.kr/p/24vG92o) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Don't ask . . .

Ausgezeichnet!

Bring/send da 'hole ting! !

Prost!  Prost!  Prost!
Biertrinkenjunge
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 28, 2018, 10:17:30 PM
Pošlu to ve čtvrtek, komandére.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2018, 08:05:22 AM
Danke schoen!

 :cheers:
Dervierenjunge
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2018, 09:02:06 AM
Chris,

465 pages, sheesh, I been around since 60-something, this has morphed into ? ? ? what? ? ?

It's too long for a book, given the current "Reality Show" based attention span.

Perhaps one of these formats?

A/   Short movie?
2/   Docudrama?
d/   Multi-part series?

WHEN, you negotiate the rights, I'm holding out for George Clooney or Brad Pitt to play me.    NOT Johnny Depp or Johnny Galecki . . . . . . .  NO Johnnys, period.

For you, I see Tom Selleck or Ted Danson . . . . . . . .  :-D

I leave the casting selection of other characters to your "good judgment".      ? ? ? ? ? ?

And a word of warning: Just like everything in racing, it WILL go over budget . . . . . . . .

 :cheers: :cheers: :cheers:
Thiswholeendeavorisoutofcontrolboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 29, 2018, 09:16:45 AM
Danny DeVito wants your part FB!  :-o :-o :-D :-D :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 29, 2018, 09:41:45 AM

I leave the casting selection of other characters to your "good judgment".      ? ? ? ? ? ?

Thiswholeendeavorisoutofcontrolboy

I called the William Morris Agency already - They said they'd get back to me.

Tarantino's interested, but he wants to redo the script and paint the interior of the Midget white - you know, for "effect".

My contacts at Weinstein haven't been returning calls to anybody.

John Goodman WANTS to play you, but insists on the Coen brothers directing it.

But I was thinking Zucker, Abrahams and Zucker, so there's an artistic conflict right out of the box.

I was hoping Dave Edmunds would do the score, but he retired last September.  A pity - the soundtrack for "Porky's 2" was OUTSTANDING.

I really don't care who plays me - I'm a supporting cast member, and anybody with a SAG card can do what I do.
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 29, 2018, 11:30:42 PM

Danny DeVito wants your part FB!  :-o :-o :-D :-D :cheers:


That would be the size of it!

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 30, 2018, 05:38:58 PM
Very minor update:

Sorry, no porn . . . .

midget,

The original oil pump arrived @ T&T today, via UPS ~ 09:30

And, the Magic Bolt arrived @ T&T today, via USPS Priority Mail ~ 11:00



In addition,   I was able to source a box of 12,  3/8ths inch Ø x 1.50" long, hardened steel dowel pins out of my Grampy's dust bin.

2 have now been shortened to .97" long, suitable for crankshaft to flywheel dowels.     Job done.



Sorry about the lack of photo porn.

Just no time right now . . . . . .  maybe next week . . . . . .

 :dhorse: :dhorse: :dhorse:
Sillyrabbitboy
Title: Re: Milwaukee Midget
Post by: ggl205 on March 31, 2018, 12:05:54 AM

I leave the casting selection of other characters to your "good judgment".      ? ? ? ? ? ?

Thiswholeendeavorisoutofcontrolboy

I called the William Morris Agency already - They said they'd get back to me.

Tarantino's interested, but he wants to redo the script and paint the interior of the Midget white - you know, for "effect".

My contacts at Weinstein haven't been returning calls to anybody.

John Goodman WANTS to play you, but insists on the Coen brothers directing it.

But I was thinking Zucker, Abrahams and Zucker, so there's an artistic conflict right out of the box.

I was hoping Dave Edmunds would do the score, but he retired last September.  A pity - the soundtrack for "Porky's 2" was OUTSTANDING.

I really don't care who plays me - I'm a supporting cast member, and anybody with a SAG card can do what I do.

You read my mind!
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 31, 2018, 09:03:14 AM

I called the William Morris Agency already - They said they'd get back to me.       


WELL! ! !   A missed opportunity for them!



Tarantino's interested, but he wants to redo the script and paint the interior of the Midget white - you know, for "effect".


White? ?    Nah!    We have a previous commitment to Aussie Yellow . . . . . .



My contacts at Weinstein haven't been returning calls to anybody.


Probably a good thing.    Wouldn't be able to get Meryl, Oprah or any other member of the feminine persuasion to sign up for the project with "Dirtbag" in control . . . . . . 



John Goodman WANTS to play you, but insists on the Coen brothers directing it.


Pipe dream on his part, as he is apparently committed to a minor supporting role on some network show about a deranged middle class family with delusions of grandeur . . . . .



But I was thinking Zucker, Abrahams and Zucker, so there's an artistic conflict right out of the box.


Nope, I don't see a conflict.   They are originally from Shorewood, WI, the Sconnie Nation equivalent of Glencoe, IL.    And their CV is: Impeccable!   AND, they are my age.   Their films make money . . .      SO, what's not to like? ? ?    I'll admit I was hoping for Steven or George, but that was because I was hoping for them to "work their magic" . . . . .      Heeeyy, is Peter available? ?   Talk about magic ! !



I was hoping Dave Edmunds would do the score, but he retired last September.  A pity - the soundtrack for "Porky's 2" was OUTSTANDING.


Agreed about Dave, a shame he is not available.   I'm partial to Randy Newman or Bruce Hornsby.    Both are eclectic enough to suit my "precisely, off-center" tastes, with a deep underlying meaning woven into their work.    Either would be perfect, for me!



I really don't care who plays me - I'm a supporting cast member, and anybody with a SAG card can do what I do.


Don't do yourself a disservice, and sell yourself short . . . . . .      and besides, that's my job.    Although  :roll:  . . . . shorter would fit in the car better . . . .   Your new height is: four foot, twenty-nine inches . . . .

 :dhorse:  :dhorse:  :dhorse:
RobPetrieboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on March 31, 2018, 01:22:09 PM
Don't do yourself a disservice, and sell yourself short . . . . . .      and besides, that's my job.    Although  :roll:  . . . . shorter would fit in the car better . . . .   Your new height is: four foot, twenty-nine inches . . . .


Well - okay, then - if we're going to pursue this . . .

Cate Blanchett played Bob Dylan in "I'm Not There" - received an Oscar nomination for the portrayal.

She's almost as tall as I am - and with enough makeup, almost as good looking . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 01, 2018, 08:07:50 AM
Happy Easter!

or

Happy Overeating!


Meanwhile, here in the "Midwest" . . . . .  Perfect Spring weather for the Easter egg hunt . . . . .   Frigid and overcast with rain, sleet and possible snow in the forecast.


? ? ? ? ? ? ?


Well, . . . . . . .   I guess April Fools on those of us who continue to live here . . . . . .   (Although the bigger joke is my Real Estate Tax Bill . . . .  $XX,XXX.00,   YES, it's 5 figures, NOT A TYPO)


Everyone enjoy the Holiday!

 :cheers:
Neveranaltarboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 01, 2018, 08:15:18 AM
Back on track here . . . . .

midget,

Do you think that there is room for a front mount via motor plate?    As in a drag car?     Could it be fabricated to manage airflow?

Your thoughts?

 :cheers:
Justoccurredtomeboy
Title: Re: Milwaukee Midget
Post by: ggl205 on April 01, 2018, 10:02:49 AM


John Goodman WANTS to play you, but insists on the Coen brothers directing it.


Pipe dream on his part, as he is apparently committed to a minor supporting role on some network show about a deranged middle class family with delusions of grandeur . . . . .

FB: Actually, this is an upgrade from what I normally hear. I doff my cap to you, Sir.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2018, 01:48:10 PM
I'm more worried about the back plate at this point - I can mock up some motor mounts with the info we gathered last week.  I doubt there's a good way to make a plate on this - pictures of the front of the engine don't look promising for that.

FB's buddy, Mike Hart, races a Spridget in Vintage.  He came up with a really cool driveshaft tunnel, which I'm in the process of replicating . . .

(https://farm1.staticflickr.com/789/41119147562_efff434661_k.jpg) (https://flic.kr/p/25Dyo13)DSCN5660 (https://flic.kr/p/25Dyo13) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

14 gauge steel, and I'll be doing some reinforcement work inside the tunnel to compensate for some of the structure I lost cutting out the top of the tunnel.  Top cover will eventually be 2 piece and attached with bolts, in case I need to access something.

Driveshaft loop was relocated back about 4 inches inside the tunnel - it needs a little tidying up, but it's located for the moment . . .

(https://farm1.staticflickr.com/865/41119146282_c6d0113168_k.jpg) (https://flic.kr/p/25DynBY)DSCN5661 (https://flic.kr/p/25DynBY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Working in AV, you tend to deal with some items that have a specific purpose.  The EIA standard for rack mounted audio and computer systems is 19" - coincidentally, the distance between the passenger side floor and the footwell in a Midget . . .

(https://farm1.staticflickr.com/871/27289142358_9f91de7720_k.jpg) (https://flic.kr/p/HzrZhs)DSCN5664 (https://flic.kr/p/HzrZhs) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I had some scrapped rack rails at work, so this will let me essentially build all of the electronic panel on the bench, solder up Amphenol connectors, and bolt the entire central nervous system into the car with 8 screws.

Trust me - it beats the hell out of working under a dash - especially in the tight confines of an MG.

One last AV related solution to a racing issue - the pedal box.

I backdated the pedal box to an early Bugeye arrangement.  Both the clutch and brakes share a common reservoir, and seeing as I'm not running front brakes, the necessity of a dual brake circuit master cylinder is made redundant.

The problem is that on the early Sprites, there is a slot through which the pedals hang down from the engine compartment into the cockpit.  I don't want to create a potential fire hazard, so I need to isolate the pedals pivot area from the engine compartment.

Pelco makes an extruded component box for outdoor use with security camera installations, and it has an access panel on top - which lets me check fluid level . . .

(https://farm1.staticflickr.com/811/41119144602_89ff891663_k.jpg) (https://flic.kr/p/25Dyn81)DSCN5662 (https://flic.kr/p/25Dyn81) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll be able to make this work to completely isolate the pedal box opening, yet still give me access to the reservoir . . .

(https://farm1.staticflickr.com/874/41119142782_31c1f49f8a_k.jpg) (https://flic.kr/p/25DymzC)DSCN5663 (https://flic.kr/p/25DymzC) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

 




 
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 01, 2018, 07:03:57 PM

FB's buddy, Mike Hart, races a Spridget in Vintage.  He came up with a really cool driveshaft tunnel, which I'm in the process of replicating . . .


Small correction, Mike used to race a Spridget, now he races the "Turdner".   Powered by Ford Vs BLMC

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 01, 2018, 07:13:40 PM

FB's buddy, Mike Hart, races a Spridget in Vintage.  He came up with a really cool driveshaft tunnel, which I'm in the process of replicating . . .


Small correction, Mike used to race a Spridget, now he races the "Turdner".   Powered by Ford Vs BLMC

 :cheers:

Smaller correction -

The options are "BL" or "BMC"   :wink:

 :cheers:  :cheers:  :cheers:

Three cheers - it's a holiday . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 02, 2018, 04:34:27 AM

FB's buddy, Mike Hart, races a Spridget in Vintage.  He came up with a really cool driveshaft tunnel, which I'm in the process of replicating . . .


Small correction, Mike used to race a Spridget, now he races the "Turdner".   Powered by Ford Vs BLMC

 :cheers:

Smaller correction -

The options are "BL" or "BMC"   :wink:

 :cheers:  :cheers:  :cheers:

Three cheers - it's a holiday . . .


I was just trying to balance   F-O-R-D    with     B-L-M-C

Kinda yin and yang . . . . . . .   Even though, EVERYBODY knows the small Fords are "better" . . . . . .     :wink:


British
Leyland


British
Motors
Corporation


British
Leyland
Motor
Corporation


Any real Brits want to weigh in on this?

 :cheers:  :cheers:  :cheers:  :cheers:  :cheers:      :dhorse:  :dhorse:  :dhorse:
Fullhouseofemojiboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 02, 2018, 11:56:44 PM
Those were dark days, undeserving of alliteration.

As bad as the Fiat X1/9 was, the best Leyland could counter with was the TR7?

I'll agree - a properly set up 2.0 Cortina would outrun and outcorner either.

For that matter, for less money, a little time, some sweat equity and a Racer Walsh catalog, the 2.0 Pinto or first gen Fiesta would be a serious threat.










Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2018, 06:50:24 AM

Those were dark days, undeserving of alliteration.

As bad as the Fiat X1/9 was, the best Leyland could counter with was the TR7?

I'll agree - a properly set up 2.0 Cortina would outrun and outcorner either.

For that matter, for less money, a little time, some sweat equity and a Racer Walsh catalog, the 2.0 Pinto or first gen Fiesta would be a serious threat.


Too true . . . .

If you look at the competition results between the manufacturer's supported teams during the "gestation period", say 1958 to 1968, Ford went from "nowhere" with a new, unproven engine design.    The new "oversquare" design, bucked the "traditional" British designs, tractor engines really, designed around the UK "Road Use Tax".    That regressive tax was based on: the bore diameter of the engine.   That hampered the development of road car engines based off the knowledge gained from the successful "warbird" engine designs of WWII.

But the rising fortunes of Ford Competition revolved around some other people.   To wit:

A/    Colin Chapman
2/    Walter Hayes
d/    Keith Duckworth
z/    Mike Costin
zz/   The dozens of "unsung" production people at Cosworth Engineering

This is formidable, nay, World Class, competition.    Leyland's dependence on spreading their development among a variety of "tuners" fell short, as it would inevitably, given the handicaps of the engine's basic design.

So, once again, "Those who do not learn history are doomed to repeat it."



Duckworth's Golden Rules of normally aspirated racing engine design are:

B/    Sums, ALWAYS add up.    (You had better be correct!)
3/    Inlet valve area, is . . . . .  everything.
e/    When in "uncharted territory", trust your own engineering skills.    (But this method only works if you are "smart" . . . .)


In spite of the pool of very talented BMC tuners, the result fell short against the genius of the "New Racing Engine Order" . . . . . . .


 :cheers:  :cheers:  :cheers:
Historyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 03, 2018, 06:57:09 AM
Now we return to our regular programming . . . . . . .

midget,

No news yesterday from either Diamond or Holley.

Expecting arrival sometime this week.    Hopefully, in time for your Birthday!


58 eh?

Meh . . . NOT a prime number . . . . . . . .

Oh, and a friendly reminder, somewhat ahead of time:   Sexagenarian   doesn't mean what you think it does . . . . . :-(  :|

 :dhorse:  :dhorse:  :dhorse:
Beenthereboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2018, 09:31:09 AM
No sweat - I'll drop by C&S this week and see if the rods have made it through customs.

Got one of the side panels for the driveshaft tunnel whittled out last night.

Accurate measurements, templates, a jigsaw, a tube of Firestop and some patience.

"Little by little, we fashion and whittle, and when the project is done,

We'll trailer it out to Western Utah, open it up, and run."

Title: Re: Milwaukee Midget
Post by: Lemming Motors on April 03, 2018, 10:20:05 AM
Mr Midget

I am travelling to the US on business in May - a few days near LA and then New Jersey - do you need any suitcase sized Spridget bits smuggling from these shores?

I am UK based though I grew up in NZ - I had a Mk1 (Morris Garages) Midget in 1976 while still at school - I acquired it with a blown motor by swapping for my Morris Minor 1000.
A friend had a Morrie with a 1200cc Datsun motor and box and telescopics all round - in the late 70's nothing modern came near it; but MoWoG saved pennies by using lever arms on everything - tradition is so important old bean.

The British car industry spent a long time not realising it was dead: ZMC = Zombie Motor Corporation.

Austin + Morris = BMC (incl. Wolesley, MG and Riley and probably many others lost to history).
BMC + Jag = British Motor Holdings + Leyland Motor Corp = BLMC Ltd evolving with nationalisation.
The Phoenix group were ripped off buying Rover - I think they paid £1 for the corpse.
Somewhere along the way BMW got into Land Rover, nicked the tech, made the X3 and dumped Rover again but kept the Mini they developed at the Cowley works (should have named it Bini).
Ford nabbed Jag and Aston for a while but didn't really understand it - did they have Land Rover too - not sure.

And they made some horrendous engine decisions along the way - why make the under developed Triumph Stag V8 from two Dolomite sprints on a common crank (I think) when they had the potentially developable Daimler V8 in house.

Jag and Land Rover are now Indian owned (Tata) - poetic justice for the acquisition of that countries resources by the East India Company - though the popularisation of Indian Pale Ale almost justifies their endeavours.  :cheers:
Title: Re: Milwaukee Midget
Post by: manta22 on April 03, 2018, 11:43:58 AM
MM & Fordboy;

Regarding British Leyland, BMC, etc: here is a great video by Jeremy Clarkson: "Clarkson's Car Years - Who Killed The British Motor Industry?"

https://www.youtube.com/watch?v=b9ztUlve9jc

Clarkson produced dozens of good videos on a variety of non-automotive subjects. Here is an excellent one about a raid on the St Nazaire drydock in 1942. An incredible commando raid.

https://www.youtube.com/watch?v=nXusKM5uX0s

Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 03, 2018, 11:51:00 PM
Still one of the sharpest minds on the screen.  Thanks, Neil.

Just looking through the list, it appears that the last British owned auto manufacturers are Morgan, McClaran, TVR, and allegedly, Bristol.

Of the four, only Morgan's annual output might meet a production class requirement for SCTA-BNI.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 04, 2018, 12:45:23 AM
Mmmmm. TVR!  Had a couple fun rides in a Tuscan (?Griffith?) (289 Ford) in 67-68 in Monterey.  Lot more entertaining than my flathead-V8-powered '48 Jeepster.  :lol:  :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Hoody on April 04, 2018, 02:22:13 AM
Still one of the sharpest minds on the screen.  Thanks, Neil.

Just looking through the list, it appears that the last British owned auto manufacturers are Morgan, McClaran, TVR, and allegedly, Bristol.

Of the four, only Morgan's annual output might meet a production class requirement for SCTA-BNI.

TVR was owned by a Russian Iirc? then the company closed, not sure if it was sold?  McClaren is largely owned by a Bharianian consortium and Mansour Ojjeh Iirc? after Ron Dennis was forced out?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2018, 09:55:20 AM
TVR was owned by a Russian Iirc? then the company closed, not sure if it was sold?  McClaren is largely owned by a Bharianian consortium and Mansour Ojjeh Iirc? after Ron Dennis was forced out?

Wouldn't be surprised.

So what's left of the backbone of the domestic British automobile industry is a company that restores more cars than it currently creates, and a company that hires more boatwrights than automotive engineers.

Got it.
Title: Re: Milwaukee Midget
Post by: Hoody on April 04, 2018, 11:31:50 AM
TVR was owned by a Russian Iirc? then the company closed, not sure if it was sold?  McClaren is largely owned by a Bharianian consortium and Mansour Ojjeh Iirc? after Ron Dennis was forced out?

Wouldn't be surprised.

So what's left of the backbone of the domestic British automobile industry is a company that restores more cars than it currently creates, and a company that hires more boatwrights than automotive engineers.

Got it.


Looks like James Dyson (Of the vacuum cleaner fame) may be about to do a Tesla?  Have been rumour of him getting in to auto production for a while and they now seem to be recruiting. https://jobs.dyson.com/jobs/JobDetail/Talent-Pool-Alan/6510 (https://jobs.dyson.com/jobs/JobDetail/Talent-Pool-Alan/6510)
Title: Re: Milwaukee Midget
Post by: forker on April 05, 2018, 03:11:26 AM
Yep; Dyson has an automotive arm alongside its' domestic appliance division. New product is on the way; many are working diligently.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2018, 09:23:43 AM
As long as the motors don't suck . . .

Rimshot, please . . .

Not too much of a stretch, though.  I wish them better luck than Kelvinator had with Nash.
Title: Re: Milwaukee Midget
Post by: ggl205 on April 05, 2018, 03:27:55 PM
I wish them better luck than Kelvinator had with Nash.

Now, that really did suck.

John
Title: Re: Milwaukee Midget
Post by: forker on April 06, 2018, 05:51:46 AM
Like Mr Dyson's other products, engineered in the west but built somewhere with a more-attractive labour cost, the vehicles will most likely also be imports to the western customer.

That must be a likely future; the West can rely on inventing stuff that someone else builds less expensively. Electronics-system manufacturers amongst many others have shown the sense of that. Can't last forever, though...
Title: Re: Milwaukee Midget
Post by: Stan Back on April 06, 2018, 11:14:44 AM
"I wish them better luck than Kelvinator had with Nash."

And Crosley with Crosley, and Sears with Allstate . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 06:18:27 AM
Appliances, I hate 'em.    The "modern" ones are as reliable as Russian cars . . . . . . . . .

3 year old energy efficient Fridgidaire "French door" refrigerator . . . . . . the one Mrs. Fordboy couldn't live without, its' digitally controlled "smart ice-maker" takes a "total dump", mechanical and electric failure.   The reason?   "Engineered resin"  (f'ing plastic) failure.

Cost of repair?   Can't be repaired.  F'ing plastic.     Replacement and installation cost?     Approx $450.00 USD     F'ing magic.    That's modern life for you . . . . . . .


I'm a simpleton at heart.   ALL I want is f'ing ice in my Dr. Pepper dammit . . . . . . .   Is that too much to ask? ? ? ? ?    (apparently, it is . . . . . )

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
Annoyedboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 07:20:44 AM
Weekend Update . . . . . . . . .

Milwaukee Midget Porn . . . . .            . . . . . .  of various engine components, in compromising positions . . . . . . . .    :-o


SO . . . .  another Saturday was wasted, er, invested, at an un-named, secret location, skunkworks, providing access to machinery and power tools that can only be dreamed of in the sausage and fermentation capitol of Sconnie Nation . . . . . .  making it worth gambling an additional crossing of the dreaded "cheddar curtain" . . . . . . . . .


Yesterday's episode finds our intrepid hero fabricating bits for the new "trans tunnel", a blatant ploy to gain the approval of the LGBT community . . . .
(https://farm1.staticflickr.com/867/39504372450_05a05e584b_c.jpg)

(https://farm1.staticflickr.com/801/41313710911_ae3b762381_c.jpg)


Meanwhile, in another segment of the facility, the resident mad scientist adds the "electrodes" to the crankshaft hub to flywheel interface . . . . .
(https://farm1.staticflickr.com/790/41313711961_46d9065f37_b.jpg)

And thence checking the fitment between those parts, in preparation for the "offering of the day" . . . . . .
(https://farm1.staticflickr.com/890/41313711021_4eca349dd2_b.jpg)


Would you trust these 2 with your daughter, er, starter placement?
(https://farm1.staticflickr.com/890/41313711661_036db8e44a_b.jpg)

(https://farm1.staticflickr.com/816/39504372260_33c2d03da5_c.jpg)

The pitch radius is correct.
(https://farm1.staticflickr.com/820/41313711821_867a6e94a2_c.jpg)

Just enough clearance along the length.
(https://farm1.staticflickr.com/883/39504372320_1072e634e0_b.jpg)

The revised battery cable connection allows the starter to be "tucked in tight" to the block.
(https://farm1.staticflickr.com/788/39504373080_bf77586b57_b.jpg)

With only 2 6mm or 1/4 inch mounting bolts securing the nose of the starter, a rear brace will need to be fitted.
(https://farm1.staticflickr.com/874/41313710761_90143490d6_b.jpg)

Finalization of the design of the alloy adaptor plate is now completed and the real machining will begin this weekend, at another "skunkworks" . . . . . . .


Additionally, some neutering of an electrical component box being "re-purposed" into a pedal box cover was accomplished by alloy box mohels.    Sorry, no photos.    Unfit for viewing by any age group . . . . . .

More later, after the midget awakens from his post "Spoof Fest" slumbers . . . . . .


All in all, it was a productive day.   More photo porn from my dungeon laboratory later.    After the Bahrain Gran Prix . . . . . .

 :cheers:  :dhorse:  :cheers:  :dhorse:  :cheers:
Chippin'awayatitboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2018, 10:18:25 AM
I'm up -

'bout all I'll admit to this morning.

The Pommy Pigmy Playhouse is heating up - good lord, it's April 8, and I'm scraping frost of the windshield.

I've got the space heater fired up in the garage, but for what is supposed to be the beginning of spring, I call bullshit.

So my weekends the past few weeks have involved clearing out the parking space in the garage, rolling the Midget over to where I can effectively work on both sides of it, putting it up on jackstands, and knocking out the non- motorized bits and pieces.  It's tough working out of a tight space - I spend at least an hour simply getting things ready to go, another hour putting things back.

Without a monthly permit, the city of Milwaukee lets you park a car on the street overnight only on weekends, and if it's parked on the street at about 4:30 AM on a Monday morning, you'll get a ticket.  It's $20.00 bucks, and I suppose it might simply be viewed as a justifiable expense when balanced against the time it takes to reconfigure the garage, but putting it back in the garage keeps me honest on keeping things tidy.

Meah - I'm the one who wanted to race a car at Bonneville . . .

Mark failed to mention he very neatly - and by that, I mean with the adept machining prowess of a jeweler - whittled out the oil filter relocation block.

It's shiny.

Good catching up with Mike Hart yesterday, as well.  He's been working on getting his Turner race ready, but took the time to stop by and help us with the final dimensioning on the adapter plate.   
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 08, 2018, 11:25:47 AM

I'm a simpleton at heart.   ALL I want is f'ing ice in my Dr. Pepper dammit . . . . . . .   Is that too much to ask? ? ? ? ?    (apparently, it is . . . . . )

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
Annoyedboy

Mark... sounds like you might want to put a little rum in your DP.... it will help keep your mind off of the ice issue....  :-D
 :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 08, 2018, 11:41:31 AM
Probably should have read it all, I could have made it one post...

Chris.... is it me or is the racing prep giving you gray hair?  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2018, 12:19:54 PM
Probably should have read it all, I could have made it one post...

Chris.... is it me or is the racing prep giving you gray hair?  :cheers:

Truth time -

I've been dying it for years.

I'm no longer playing in a band, so I've decided to stop trying to look like a rock star, and start trying to look like a land speed racer.

Which - if you look closer - explains why it's also getting thinner.  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 02:21:42 PM
Probably should have read it all, I could have made it one post...

Chris.... is it me or is the racing prep giving you gray hair?  :cheers:

Truth time -

I've been dying it for years.

I'm no longer playing in a band, so I've decided to stop trying to look like a rock star, and start trying to look like a land speed racer.

Which - if you look closer - explains why it's also getting thinner.  :wink:

Well, truth be told, racing anything "Briddish" will:

A/   Corrupt your morals . . .
2/   Cause you to develop a penchant for "spirits" . . .
d/   Age you in ways where the change in your "hair color", is the least of your problems . . .

And there are probably other factors that I am unaware of . . .

 :wink:  :dhorse:  :wink:
Ageingpoorlyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 02:24:10 PM

I'm a simpleton at heart.   ALL I want is f'ing ice in my Dr. Pepper dammit . . . . . . .   Is that too much to ask? ? ? ? ?    (apparently, it is . . . . . )

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
Annoyedboy

Mark... sounds like you might want to put a little rum in your DP.... it will help keep your mind off of the ice issue....  :-D
 :cheers:

Bob,

Rum is a thought.    I was leaning towards Jack Daniels . . . . . . .

 :cheers: :cheers: :cheers:
Willingtotryitboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 02:38:55 PM
Weekend Update . . . . .     part deux . . . . .

Shiny Parts Porn, uhhh, photos . . . . .


Yikes! ! !  7000 postings! ! !   Where does the time go? ? ?     Apparently, I need to spend more time imbibing . . . . .


OK, the Bahrain Gran Prix is over, and it looks like Ferrari ramped up their performance and their brain trust over the winter.    Back to Beerhaven and a reality based existance . . . . . .


Yesterday's episode also included a "jumpstart" on the oil filter adaptor block . . . . .   being "whittled" out of a billet chunk of 6061 Aluminum . . . . .

SHINY . . .
(https://farm1.staticflickr.com/783/39504372890_8c6b2f7709_b.jpg)

(https://farm1.staticflickr.com/884/39504372170_8e335047b1_b.jpg)

(https://farm1.staticflickr.com/883/41313711421_b5cb54a41d_b.jpg)

(https://farm1.staticflickr.com/876/41313711271_cdb0b91f34_b.jpg)


Since this part of the installation is really a tight squeeze, the bolts are getting "buried" . . . . .
(https://farm1.staticflickr.com/805/39504372120_7b2f7295a1_b.jpg)

Most of the "trick" of being a "trick" machinist, is having the "trick" tooling to utilize, 10mm counterbore with 6.5mm pilot . . . . .
(https://farm1.staticflickr.com/895/39504372680_d58d65e429_b.jpg)

4 off,    6mm x 1 pitch x 35mm length, SHCS  does the trick.
(https://farm1.staticflickr.com/810/39504372770_cdb0b91f34_c.jpg)

The results . . . . .
(https://farm1.staticflickr.com/812/41313711151_852e122440_c.jpg)

Still have to machine the inlet and outlet ports on this puppy.   Thinking -10 AN with 1/2 NPT or perhaps an O-ringed AN internal thread.    Left the block wide enough for both choices.

OK, that's all for this episode from me.    Your friendly, local midget gets to take over from here for now . . . . .

 :cheers:  :dhorse:  :cheers:  :dhorse:  :cheers:
Whittlerboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 08, 2018, 03:21:30 PM
Mark, never tried JD n DP.... I guess I'll try it.... do you usually mix that 4:1... JD:DP  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 03:33:30 PM
Mark, never tried JD n DP.... I guess I'll try it.... do you usually mix that 4:1... JD:DP  :cheers:

I'm thinking Jack with a "dash" of the Dr.      Nice and "dry" . . . .

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2018, 03:42:30 PM
midget,

I'm thinking that in the real alloy adaptor plate, that the gearbox attachment fasteners need to be some type of hardened studs.

(https://farm1.staticflickr.com/816/39504372260_33c2d03da5_c.jpg)

Delete the backside chamfering for the flathead screws as well, just threaded 5/16ths UNC straight through.

 :cheers:
Justthinkin'aheadboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 08, 2018, 06:38:54 PM

I'm thinking that in the real alloy adaptor plate, that the gearbox attachment fasteners need to be some type of hardened studs.


I'll pick up 10 - it looks like a pair of extra mounting holes may magically reappear once the plate is finalized.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2018, 01:17:14 AM
Weekend Update . . . . . part trois . . . . .

Sorry, no photos yet for this . . . . .


I'm thinking that in the real alloy adaptor plate, that the gearbox attachment fasteners need to be some type of hardened studs.


I'll pick up 10 - it looks like a pair of extra mounting holes may magically reappear once the plate is finalized.

midget,

I talked to the esteemed Mr. Wiggle Pin, and of course he still wanted to use flat head socket cap screws, mainly since it was his idea.   BUT, I checked the McMaster-Carr catalog, and guess what?   Not available fully threaded in the lengths required.

Whether they are available in said lengths from another supplier, in Gr 8, remains: unresearched.     Up to you whether you want to do the "snipe hunt" on this.    I'm OK with the studs.    I'm not OK with using "ungraded" and unknown manufacturer (Gr ?) bolts/screws.

Final mockup plate will be delivered to the "skunkworks" on Monday.    Photo shoot to commence, time permitting.

I'll order the shcs bolts for the starter mount.    I favor 1/4" over 6mm because the head diameter on 1/4" is .375 Ø Vs 10mm Ø (.390") for the 6mm.   Go figure . . . . .     Since the side of the starter needs to be relieved for bolt head clearance, smaller seems better in this instance.    It's going to depend on the thickness of the starter casting.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2018, 02:12:26 AM
Happy Birthday Mr. Midget! ! !

58, an age I remember fondly . . . . . . .

SO, does this warrant a day off from Human Resources?

And, more importantly, will that "free day" be spent south of the "cheddar curtain" at the "skunkworks"? ? ?

 :cheers:  :cheers:  :cheers:
Co-conspiritorboy
Title: Re: Re: Milwaukee Midget
Post by: Queeziryder on April 09, 2018, 05:53:01 AM
Happy Birthday Mr. Midget! ! !

58, an age I remember fondly . . . . . . .

SO, does this warrant a day off from Human Resources?

And, more importantly, will that "free day" be spent south of the "cheddar curtain" at the "skunkworks"? ? ?

 :cheers:  :cheers:  :cheers:
Co-conspiritorboy
Hey Chris

Many happy returns from the other side of the pond

Neil

Sent from my Lenovo P2a42 using Tapatalk

Title: Re: Milwaukee Midget
Post by: handyguy on April 09, 2018, 09:21:49 AM
   I have used allen head in tight spots ..
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 09, 2018, 10:01:35 AM
Another solar orbit completed!  :cheers:
Don't let the hair thing slow you down!  :x
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2018, 10:12:31 AM
Another solar orbit completed!  :cheers:
Don't let the hair thing slow you down!  :x

Ahhh - the science of hair products meeting laminar flow.

I may just grab the razor and be done with it.  Might pick up an extra mph in my MGB - if it ever gets warm enough for a top-down commute.

Thanks, Woody!
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 09, 2018, 10:32:55 AM
Happy Birthday Mr Midget....  :cheers:
Don't let gray hair worry your Rock n Roll... look at all the bands touring.... again...
I noticed Doc Goggles is getting lighter around the edges as well   :-o :roll:
So my conclusion.... building LSR vehicles and racing causes that....

I'll toast your birthday later today.... I want to get a little car building accomplished first...  :cheers:
Title: Re: Milwaukee Midget
Post by: JimL on April 09, 2018, 12:19:38 PM
Chris, I don't see the walk-in bevel on the back of the flywheel ring gear teeth.  It looks in the pics as if it is on the back side opposite the starter. :?

I have had to hand grind each tooth in situations where the starter changed position from back to front.  It is nothing precise; just enough bevel to let the Bendix gear start walking its way into full engagement. 
Title: Re: Milwaukee Midget
Post by: Podunk on April 09, 2018, 12:35:55 PM
Happy Birthday Chris,
Be happy you have hair no matter what color it is.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2018, 12:38:55 PM
Chris, I don't see the walk-in bevel on the back of the flywheel ring gear teeth.  It looks in the pics as if it is on the back side opposite the starter. :?

I have had to hand grind each tooth in situations where the starter changed position from back to front.  It is nothing precise; just enough bevel to let the Bendix gear start walking its way into full engagement. 

That's a good catch - most people wouldn't have seen that degree of detail.

I'm aware of it - but not really too concerned.

The original Lucas engagement draws the pinion into the ring gear from the back, rather than forcing it out, as is the case with a Nippon or Denso style starter like this.

Yes, I should heat up the flywheel and flip it - but -

I've been running this style of starter on both the Midget and my MGB (almost 13 years) and have never had a problem.  I'd say half the replacement starters in my local MG club are also of this variety, and I know of nobody who has needed to address it.

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 09, 2018, 02:18:21 PM
Mark,
Regarding your thread choice for the oil block, do you have a -10 "O" ring seal porting tool? Probably not but I'll bet you have a 1/2 NPT tap. I am not a real fan of pipe threads but a -10 port tool is probably $50+..

Looking good, the flywheel retention and location devices look good for at least 350HP+!

rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2018, 07:34:43 PM
Heads up, Mark - Fasteners are on order - hopefully you'll see them by Friday.
Title: Re: Milwaukee Midget
Post by: Harold Bettes on April 09, 2018, 07:36:36 PM
Mr. Tall Midget, :-D

A very happy birthday to you.  :cheers:

Enjoy your day and have a couple of fingers of The Famous Grouse to top it off. Sniff and taste and you will hear the pipers playing you a tune for your birthday. 8-)

I think I will now go upstairs and chase a bit of The Famous Grouse myself and will drink to your good health and more. :roll:

Regards,
HB2
still waiting for springtime in the Rockies
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 09, 2018, 09:34:46 PM
All the best Chris. May your year include new records!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2018, 11:54:19 PM
Being 58 seems okay - but I've only had one day's experience at it.

All the best Chris. May your year include new records!  :cheers: :cheers: :cheers:

Pete

PJ, Thank you for that.

If that happens, I'll be spending the better part of September sending out "Thank You" notes. 

And it will have been due in no small part to the encouragement, camaraderie, insight and support that I've received from everyone who has joined us here on this journey. 

This build diary keeps me to task.  I recommend it to anybody thinking about doing this, because without a document like this, it would be easy for someone like myself to become distracted and lose perspective.

In June, it will have been 10 years that I have been working on this project. 

On my wall, I have a thank-you plaque from my local MG club for an event we hosted talking about Bonneville, a Certificate of Appreciation from the New England MG T Register where I spoke about MG's land speed racing successes in Bennington, Vermont, four awards from various car shows I've taken the Midget to, a 2013 "Performance Award" from Speedweek, my "World of Speed" certificate and trophy, two timing slips from the last event at Maxton - and my favorite - my first "130 mph club" pass time slip - 22 mph and change. 

The car's been on calendars, magazine covers and blogs, and got me a pair of radio interviews.

For a car that I've driven less than 60 miles, it's taken me a lot of places.

And all of this time, Kate has been unwavering in her support.  And she likes to travel.

I absolutely LOVE doing this, and I'm grateful people still find it interesting.

Slim - Thank you for keeping this forum going.

Mark - Thank you for sharing your technical wisdom here.  If not for the facts, it would be like 10 years "Stupid Joke Friday".

To all of you.  Thank you.   :cheers: 
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 12:08:23 AM
   I have used allen head in tight spots ..

Yes.   A bit of an explanation is in order.     shcs is the abbreviation for Socket Head Cap Screws, the generic term for the Trademarked name of the Allen Co product:  the Allen cap screw.

So we are talking about the same thing.

It's like calling all facial tissues "Kleenex".

But, big suppliers like Grainger and McMaster-Carr have to use generic terms to describe non-branded products.     Or, deal with litigation . . . . . . .

I use the generic terms from habit, since if you specify a brand in a purchase order to a big supplier, you get zero parts and a note saying they don't carry your specified brand.    :-(

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 12:37:25 AM
Mark,
Regarding your thread choice for the oil block, do you have a -10 "O" ring seal porting tool? Probably not but I'll bet you have a 1/2 NPT tap. I am not a real fan of pipe threads but a -10 port tool is probably $50+..

Looking good, the flywheel retention and location devices look good for at least 350HP+!

rex

Hi Rex,

I do not have a "unitized" -10 o-ring port tool, as you suspected.    I do have all the straight & NPT taps and counterbores though, so I could machine it in one setup per fitting, 3/4 separate operations, a pain in the butt.    Not sure which choice will be made at this point.    The carbide bladed -12 fuel injection rail drill/reamer/spotfacer combo tool set the shop back approx $220 . . . . . .  for occasional use . . . . . . .


I also dislike NPT threads on race engines.    I've seen too many "mechanics" "reef in" tapered fittings.    The result is a cracked casting, often not repairable.    Good judgment and the proper sealant prevents this situation.    But I have given up on my personal crusade to "cure" "stupid".    I'm sorry to report my efforts resulted in limited to no success, and only succeeded in raising my blood pressure.

In spite of the large size of the remote oil filter fitting block, because of the way the internal drilling(s) must match the existing oil passages, there is limited room for one of the fittings to extend into the adaptor block.    I have not decided how to handle this yet.

On the crank/flywheel bolts and dowels, the pattern is from the original BMC so we could reuse the flywheel.   It looks like "overkill" but BMC's with the 3.200" stroke are vicious "shakers".     I've seen 1275 race BMC's without hardened dowels and upgraded bolts "shed" the flywheel at high rpm.    Always bad news.    The 999cc "Grenade" with its' shorter stroke was "less" of a shaker.    And the Rover, with an even shorter stroke, will be even less so.    But all Inline 4's have an inherent secondary imbalance, so best to be prepared, since there will NOT be any harmonic damper on the front of this crank.   No room for fitment . . . . .

The crankshaft from Rody is really a nice piece of work, a work of art really.    He did a fantastic job, especially considering all the changes that were specified.    For anybody needing a billet 4 cylinder crankshaft, he should be considered.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 10, 2018, 06:39:39 AM
What a fine valedictory, Chris -- and you aren't even retiring.  Thank you very much for helping us remember why we do this stuff -- the rewards are SO COOL.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 08:57:14 AM
Monday Update . . . . .

Starter Photos . . . . .

midget,

Mike Hart called and stopped by the skunkworks late yesterday morning.    He brought the lexan adaptor plate with the final starter placement modifications.

Here are the photos:

In place on modified plate.
(https://farm1.staticflickr.com/785/40650473524_3433fb938f_b.jpg)

Still clocks in tight.
(https://farm1.staticflickr.com/866/27492995788_e448ca672a_c.jpg)

There will be just barely enough room to "sneak in" the inboard attachment bolt using a ball end driver into an allen bolt.    Safety wired after installation.
(https://farm1.staticflickr.com/820/40650473624_aee0da3d51_c.jpg)

The starter nose will need to be reduced in diameter to allow adequate material to be retained in the plate to provide threads for the 2 starter mounting bolts.    Mike is going to do this additional bit of machine work.

We suggest that the mock up plate be used for the offer up into the chassis again.    Then Mike can add dyno mounting "wings" onto the new aluminum adaptor plate.    Those wings can be eliminated for final installation into the car.

Your thoughts?

 :cheers:
Photoboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 09:46:55 AM
If you can finish off the pan and the oil fittings, I'll come down and get it.  I have to work Saturday morning, but I can stop down Saturday afternoon and grab it, check it to the new driveshaft tunnel, confirm the engine set-back and have it back to you in a fortnight.

This will also let us get an idea as to how to proceed with the header.  I'll do a mock-up with the armored BX, but we need to confirm what size collector we'll need - I'll need that for the mock-up.

I question if the wings will fit in the chassis of the Midget. If you can superimpose the wings for the dyno adapter over the drawing of the Rover/MG adapter, I can do some measurements once the engine is in place.

I want to get the engine running in the chassis - at least able to start and idle - before we spend a lot of time in what is clearly becoming a very busy dyno room.  I don't want to waste anybody's time in the dyno room trying to get this thing to simply fire when we could be churning water, editing the MAP, and taking measurements.

This time -no inverted electrical pins and no leaks!

Yeah - that was me . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 10:17:15 AM
If you can finish off the pan and the oil fittings, I'll come down and get it.  I have to work Saturday morning, but I can stop down Saturday afternoon and grab it, check it to the new driveshaft tunnel, confirm the engine set-back and have it back to you in a fortnight.

This will also let us get an idea as to how to proceed with the header.  I'll do a mock-up with the armored BX, but we need to confirm what size collector we'll need - I'll need that for the mock-up.

I question if the wings will fit in the chassis of the Midget. If you can superimpose the wings for the dyno adapter over the drawing of the Rover/MG adapter, I can do some measurements once the engine is in place.

I want to get the engine running in the chassis - at least able to start and idle - before we spend a lot of time in what is clearly becoming a very busy dyno room.  I don't want to waste anybody's time in the dyno room trying to get this thing to simply fire when we could be churning water, editing the MAP, and taking measurements.

This time -no inverted electrical pins and no leaks!

Yeah - that was me . . .

midget,

I'll try to get those finished this week, but I have a limited availability schedule due to other commitments.

I'll need to check with Mike on the schedule for the adaptor plate delivery.    Not sure what his schedule is.    PLUS, I'm thinking you will want the starter attached this time around.

I don't think they will fit either.    I'll have Mike make some full size "paper doll wings" out of cardboard for the fitup.    If they don't fit, we will have to use other options, such as "wing plates" for the dyno mounts, OR, perhaps using the BMC dyno adaptor plate to bolt up to the 902's scattershield.

Thoughts?
 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 11:33:54 AM
OR, perhaps using the BMC dyno adaptor plate to bolt up to the 902's scattershield.[/b][/color]

Thoughts?
 :cheers:
F/b


I like the idea of not reinventing the wheel.  The dyno has a starter built in, so I can't imagine why we shouldn't be able to adapt an adapter that's intended for a BMC bolt pattern to a plate that was designed to adapt a BMC bolt pattern to a Chevy bellhousing.  Key will be where the splines mount up - we're adding another 1/2 inch there.

Get done what you can get done - I've got plenty to finish in the garage.

(tick-tock-tick-tock-tick-tock . . . )
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 10, 2018, 12:21:04 PM
What a fine valedictory, Chris -- and you aren't even retiring.  Thank you very much for helping us remember why we do this stuff -- the rewards are SO COOL.

I might even Xerox that!  :-D :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 01:18:21 PM
OR, perhaps using the BMC dyno adaptor plate to bolt up to the 902's scattershield.[/b][/color]

Thoughts?
 :cheers:
F/b


I like the idea of not reinventing the wheel.  The dyno has a starter built in, so I can't imagine why we shouldn't be able to adapt an adapter that's intended for a BMC bolt pattern to a plate that was designed to adapt a BMC bolt pattern to a Chevy bellhousing.  Key will be where the splines mount up - we're adding another 1/2 inch there.

Get done what you can get done - I've got plenty to finish in the garage.


Uhhhmm . . . . NO.   We will not be "adding".    We will be "making up" to BMC standard crank/block relationship.

After careful, additional consideration, the BMC dyno plate WILL BE REQUIRED.    Crank hub height on the K was designed to match the BMC crank hub to interface with the BMC trans.
Ergo, setup will be correct with original BMC dyno adaptor mated between the new adaptor plate and the T&T SuperFlow 902 scattershield . . . . . .

See, simple cognitive power wins out . . . .  :wink:

Think about it if some more if you are not sure.

 :cheers:
Thinkyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 01:46:03 PM
Got it - the distance from the face of the new K hub to the back of the new A-K adapter plate is the same as the distance from the original A hub to the original transmission plate.

Ergo, the dyno adapter worked on the A, and will work on the K.

So why were we talking about wings?  I prefer tacos.  :wink:

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 02:11:24 PM
Got it - the distance from the face of the new K hub to the back of the new A-K adapter plate is the same as the distance from the original A hub to the original transmission plate.

Ergo, the dyno adapter worked on the A, and will work on the K.

So why were we talking about wings?  I prefer tacos.  :wink:



Mmmmm . . . . especially dollar tacos . . . . .   :-D

 :-D  :wink:  :-D
NowI'mhungryboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 04:43:47 PM
Mike reports starter modified and mockup plate modified, plus drilled and tapped for the starter mounting.    He's going to drop it off at T&T tomorrow for a fit check to the block . . . . .

Photos then.

TTFN
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 05:46:53 PM
(https://farm1.staticflickr.com/808/40479415515_8774f517f0_k.jpg) (https://flic.kr/p/24F2zXa)DSCN1205 (https://flic.kr/p/24F2zXa) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm1.staticflickr.com/784/40479417275_d351669fd8_k.jpg) (https://flic.kr/p/24F2Atv)DSCN1204 (https://flic.kr/p/24F2Atv) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm1.staticflickr.com/804/40479419025_cb317c379d_k.jpg) (https://flic.kr/p/24F2AZF)DSCN1203 (https://flic.kr/p/24F2AZF) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 10, 2018, 06:01:55 PM
Aren't those pretty!   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 06:21:22 PM
Aren't those pretty!   :cheers:

Mike

 :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 06:34:25 PM
(https://farm1.staticflickr.com/808/40479415515_8774f517f0_k.jpg) (https://flic.kr/p/24F2zXa)DSCN1205 (https://flic.kr/p/24F2zXa) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm1.staticflickr.com/784/40479417275_d351669fd8_k.jpg) (https://flic.kr/p/24F2Atv)DSCN1204 (https://flic.kr/p/24F2Atv) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm1.staticflickr.com/804/40479419025_cb317c379d_k.jpg) (https://flic.kr/p/24F2AZF)DSCN1203 (https://flic.kr/p/24F2AZF) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Well, I was going to wait for the photographic evidence, BUT, got a call this morning from T&T, Diamond has delivered . . . .

Picture porn soon . . . . . . . .

Just one day late for your birthday . . . . . . .   

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 07:03:15 PM
Be still, my heart!

Boys and girls, it appears as though we now have all of the pieces in place to assemble a 1K K.

Waitress, I'll take a short-block with efi on the side, and a straight-cut ribcage to go, please.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 10:19:22 PM
Meanwhile - in Beerhaven . . .

(https://farm1.staticflickr.com/900/41377755591_c1afe9d105_k.jpg) (https://flic.kr/p/263pPaa)FSCN1207 (https://flic.kr/p/263pPaa) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Yeah, it's actually starting to look like a driveshaft tunnel.

After it's all put together, I'll need to disassemble it, prime it, and reassemble it with firestop around the edges, but I've been taking great pains to eliminate gaps.  It will be well sealed.

I've also got a Nomex shifter boot which fits nicely under the rubber boot.

It's going to be a lot cleaner looking than attempting to pound a piece of 14 gauge steel into the cutout.

Most of the original tunnel remains, which is actually critical to keeping structural stiffness. 
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 10, 2018, 10:32:16 PM
Meanwhile - in Beerhaven . . .

(https://farm1.staticflickr.com/900/41377755591_c1afe9d105_k.jpg) (https://flic.kr/p/263pPaa)FSCN1207 (https://flic.kr/p/263pPaa) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

After it's all put together, I'll need to disassemble it, prime it, and

Will you "wood grain" it?    Or just paint it Aussie Yellow as a racing stripe?    :-D

 :dhorse:
Wantstoknowboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2018, 10:55:10 PM
Yeah, British Leyland offered burled padauk as an interior option in 1971, but when the guys at Triumph heard about it, they had a hissy fit, complained to management and Maggie Thatcher, and 4 years later, the Midget got saddled with the Triumph 1500 engine.

It's primer and a hot flash in bad lighting with a point-and-shoot, okay? 
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 10, 2018, 11:32:44 PM
Wow guys, I thought it already looked wood grained.... you should just clear coat it. 
Looking good, all the motor parts with 122 days to go.... should be a walk in the park  :roll:
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2018, 12:49:57 AM
 Looking good, all the motor parts with 122 days to go.... should be a walk in the park  :roll:
 :cheers:

Count back 122 days - just before Christmas - and ponder just how quickly the time has passed.

Sure - a walk in the park.  Yellowstone.

Do you ever get the sense that bears have stolen you picnic basket and eaten your snow shoes?

Mark and I have made big strides since the first of the year, but I am getting nervous.

I've got a little over 3 weeks of vacation due me for the rest of the year, and two paid holidays between now and August.  I intend to burn it all.

Between now and then, I need to finish up about two dozen neglected chassis tasks and learn how to install and map an efi system.

It's doable, but daunting.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 11, 2018, 09:52:32 PM


Well, I was going to wait for the photographic evidence, BUT, got a call this morning from T&T, Diamond has delivered . . . .



(https://farm1.staticflickr.com/794/39590740270_58bfe3503d.jpg) (https://flic.kr/p/23juTLb)thumbnail_image000000 (https://flic.kr/p/23juTLb) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll say they have.

Higher resolution pic would be nice, but damn, bro, wee's gots parts!

Love the coatings!

Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 12, 2018, 08:03:33 AM

[/quote]

Will you "wood grain" it?    Or just paint it Aussie Yellow as a racing stripe?    :-D

 :dhorse:
Wantstoknowboy
[/quote]

Hey! :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2018, 09:24:00 PM
Okay - next up - the brake box.

The original dual master cylinder was quite a bit wider and shorter than the backdated single reservoir clutch/brake combination unit I'm replacing it with.

While the original brake box sealed off the cockpit completely from the engine bay, the backdated earlier model has gaps where the pedals hang down into the footwell.  Air, and heaven forbid, fire, can enter and burn my tootsies.  I don't want that.

Pictures from earlier this week showed the really nice milling operation Mark performed on a Pelco Security Camera box I acquired from the dust bin at work.  Here's how it will all go together -

The original cutout in the footwell - lengthened to accommodate the backdated pedal hanger arrangement -
(https://farm1.staticflickr.com/873/40524732855_26e6851bd4_k.jpg) (https://flic.kr/p/24K2RdB)DSCN1208 (https://flic.kr/p/24K2RdB) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Steel plate to cover the old cutout and provide new mounting position for the backdated pedal hangers and master cylinder -
(https://farm1.staticflickr.com/882/40524731685_73b95f36fe_k.jpg) (https://flic.kr/p/24K2QSr)DSCN1209 (https://flic.kr/p/24K2QSr) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Pedal hanger - sans master cylinder - I'll attend to that later -
(https://farm1.staticflickr.com/794/41420131091_46bfb71212_k.jpg) (https://flic.kr/p/2679ZVe)DSCN1210 (https://flic.kr/p/2679ZVe) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Machined extruded box, which will cover the entire assembly - COMPLETE WITH AN ACESS COVER TO TOP OFF FLUIDS - HOW COOL IS THAT -

(https://farm1.staticflickr.com/883/41420130401_0f0287a838_k.jpg) (https://flic.kr/p/2679ZHk)DSCN1211 (https://flic.kr/p/2679ZHk) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Existing back plate for the box - which I will replace with a new cover that will have bulkhead fittings and short runs of stainless steel hose running from the master cylinder and out to the brakes and clutch slave -

(https://farm1.staticflickr.com/886/41420129711_6986e80a04_k.jpg) (https://flic.kr/p/2679Zvr)DSCN1212 (https://flic.kr/p/2679Zvr) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

This will clean up the engine bay a lot.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 07:44:33 AM


Will you "wood grain" it?    Or just paint it Aussie Yellow as a racing stripe?    :-D

 :dhorse:
Wantstoknowboy

Hey! :roll:

Sorry buddy . . . . .    Just your typical Yankee "wind job" . . . . .   :-D

Toss a "good one" back for me.
 :cheers:
M
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 07:48:40 AM
midget,

Any luck on finding the stock oil filter adaptor gasket?

If no, I'll just make a "paper doll" pattern . . . . . .

 :cheers:
Tryin'togetchipsaflyin'boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2018, 09:48:18 AM
I'll search for it tonight.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 07:20:38 PM
I'll search for it tonight.

Don't bother.    I made a pattern.

 :dhorse:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 07:39:11 PM
Diamonds Are A midget's Best Friend . . . . . . .

Marilyn . . . .  OR,  Madonna  ? ? ? ?   sorry, I gotta go with Marilyn . . . for a LOT of reasons.  :wink:

https://youtu.be/tbf_o5NF9vU


AAnnnd,   back on track . . . . .

(https://farm1.staticflickr.com/800/27556736038_cb19dc6cc3_h.jpg)

(https://farm1.staticflickr.com/875/27556735788_f2b888c544_h.jpg)

(https://farm1.staticflickr.com/877/26557825637_e1d31186f6_h.jpg)

(https://farm1.staticflickr.com/873/26557825487_5e22d79beb_h.jpg)

(https://farm1.staticflickr.com/883/27556735548_108f8748b4_h.jpg)

There you go.    High resolution photos.

Piston & pin 371 grams . . . . . heavy.   The pin is H11 tool steel, .185" wall thickness, over heavy.    Well, you are set to run Nitrous Oxide . . . . . . . . .  :roll:

Friday the 13th progress report later.   :-D

 :cheers: :cheers: :cheers:
Photoboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 13, 2018, 08:18:28 PM
Well, while we're adding it up -

The finish print from Saenz gives us this -

Big end - 380
Small end - 116

Total - 496

The original stock piston and rod combo, including rings - is 766.

So 867, less rings . . .

So we've added about 100+ grams to each assembly.

I'm glad we specified a shorter stroke and 3/8 rod bolts.

I'm equally grateful we're dealing with 5 main bearings, rather than 3.

Nevertheless, we'll skip the laughing gas.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 08:25:00 PM
Friday the 13th, Progress Report . . . . . Major Update . . . . . segment ein

Final positioning starter and mock-up plate . . . .

Long awaited . . . .  Fits like a glove . . . . . no acquittal . . .  :wink:

(https://farm1.staticflickr.com/819/39631264440_f2b1fe5af7_b.jpg)

(https://farm1.staticflickr.com/796/39631264340_6bce9094b2_c.jpg)

(https://farm1.staticflickr.com/809/39631264270_57afd97706_b.jpg)

Just enough clearance, in both planes . . .
(https://farm1.staticflickr.com/796/40545428855_5e189dcb5d_c.jpg)

(https://farm1.staticflickr.com/808/39631264170_a17c777826_c.jpg)

(https://farm1.staticflickr.com/877/40545428795_5d2b23a061_b.jpg)

(https://farm1.staticflickr.com/810/39631264080_fa4288a135_c.jpg)

(https://farm1.staticflickr.com/896/39631264030_682b215a66_c.jpg)

(https://farm1.staticflickr.com/802/39631263940_b06fcfdb4c_c.jpg)

The inner starter mount bolt is just barely accessible, with a long shank hex ball driver.    Safety wired on installation.    Starter change in the car . . . . . . difficult at best.

More later . . .

 :dhorse: :dhorse: :dhorse:
Finalcountdownboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 08:30:02 PM
Well, while we're adding it up -

The finish print from Saenz gives us this -

Big end - 380
Small end - 116

Total - 496

The original stock piston and rod combo, including rings - is 766.

So 867, less rings . . .

So we've added about 100+ grams to each assembly.

I'm glad we specified a shorter stroke and 3/8 rod bolts.

I'm equally grateful we're dealing with 5 main bearings, rather than 3.

Nevertheless, we'll skip the laughing gas.

THIS, is EXACTLY the reason I specified 3/8" diameter rod bolts . . . . . .

You are welcome.

I'll punch in the weights to calculate the bolt load later on, started on it today.    Bolt load is HIGH, and will increase with higher rpm . . . . .

 :cheers: :cheers: :cheers:
Beenthereboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 08:42:02 PM
Friday the 13th, Progress Report? ? ? ? . . . . . Major Update . . . . . segment zwei

Goat Explosion part ? ? ? ? . . . .

You can NEVER have too much:  Dr. Pepper or Claussen Pickles . . . . . . .  JMHO . . . . . .

(https://farm1.staticflickr.com/872/40545427755_6a9f7c5555_b.jpg)

More later . . .

 :dhorse: :dhorse: :dhorse:
Finalcountdownboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 08:46:18 PM
Friday the 13th, Progress Report . . . . . Major Update . . . . . segment drei

We don't need your stinkin' gasket . . . . .

(https://farm1.staticflickr.com/819/40545427605_8e9524c808_b.jpg)

Marked out and ready to rock and roll . . . . . .
(https://farm1.staticflickr.com/891/39631263670_2dbe678cca_b.jpg)

More more, later later . . .

 :dhorse: :dhorse: :dhorse:
Finalcountdownboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 08:56:56 PM
Friday the 13th, Progress Report . . . . . Major Update . . . . . segment vier

Viking boy, melting stuff together . . . . .

Seriously bolted together for setup . . . . .
(https://farm1.staticflickr.com/795/39631263800_2b383377f7_b.jpg)

(https://farm1.staticflickr.com/872/39631263900_67b309cfc7_b.jpg)

(https://farm1.staticflickr.com/863/39631264750_b27d7b2cc3_b.jpg)

More, more, more, later, later, later . . . . .

 :dhorse: :dhorse: :dhorse:
Finalcountdownboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2018, 09:12:05 PM
And finally . . . .

Friday the 13th, Progress Report . . . . . Major Update . . . . . segment fünf

The finished product . . . . . . .

I don't even want to think about how many man hours went into this oil pan modification.   4 people worked on this: me, midget, wiggle pin and viking boy . . . and possibly others I have forgotten to mention! ! ! ! ! ! !
(https://farm1.staticflickr.com/865/40545428705_0f8d3a17a9_b.jpg)

(https://farm1.staticflickr.com/787/26568990247_4912e6b195_b.jpg)

(https://farm1.staticflickr.com/793/40725339864_6f55202d45_b.jpg)

(https://farm1.staticflickr.com/785/26568990147_47c15a4c27_b.jpg)

Pretty decent penetration.
(https://farm1.staticflickr.com/884/39631264610_a7253a73e3_b.jpg)

(https://farm1.staticflickr.com/788/40725339644_078a9dd8a0_b.jpg)

(https://farm1.staticflickr.com/798/40545428585_c6af049e06_b.jpg)

(https://farm1.staticflickr.com/807/26568990037_50527ae5ab_b.jpg)

It gets a leakage test tomorrow for any small pinhole defects.   Stay tuned.

Done, done and done.   For tonight anyway . . . . . .

 :dhorse: :dhorse: :dhorse:
Tiredoutboy
Title: Re: Milwaukee Midget
Post by: handyguy on April 13, 2018, 10:47:23 PM
SO YEAH , WHERE does it seep from AFTER you put it on  ??
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 13, 2018, 11:29:40 PM
I've done similar modifications to a few aluminum pans over the years and despite the above comment never had an issue using very similar methods to what you used.

Looks good guys!  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: manta22 on April 14, 2018, 01:10:26 AM
Nice!

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 14, 2018, 06:44:42 AM

SO YEAH , WHERE does it seep from AFTER you put it on  ??


Well, I don't discount the possibility of seepage after installation.   It is a risk with modifications like this.    Problem was, if you recall, that the oil pan was going to "groove the salt" in the unmodified condition.   So, something HAD to be done . . . . . .     I'll take my chances that any defects after the fact will be minimal.    If they are not, we do not run.    Simple as that.    But I'll bet the "over" on this issue.

BUT, anyone who has worked on early Cosworths or, say, Jaguar V-12's, is familiar with "seepage", both oil and water, from unmodified, stock castings.     British alloy castings were notorious for these defects.     In fact, in both of the Coventry Climax books I've read, Walter Hassan describes various methods used by the Prototype department to seal up expensive castings for their F1 race engines.    Cosworth had the same issues, which prompted them to invent and patent a casting process engineered to eliminate casting porosity.

When I was building Jag V-12 based race engines 30 odd years ago, I had to establish a protocol for sealing ALL the bare casting with silicon silicate PRIOR to any machine work or assembly.   This was to prevent the seepage from the stock castings, which had been "accepted" by the previous builder and the team.    Unfortunately, this cost the team a couple of engines.  The situation required "correction".

I seem to recall that a lot of bike engine powered vehicles have to deal with "seepage", both oil and water, as a matter of course.    We'll see where we end up on that spectrum.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 14, 2018, 06:55:37 AM
I've done similar modifications to a few aluminum pans over the years and despite the above comment never had an issue using very similar methods to what you used.

Looks good guys!  :cheers: :cheers: :cheers:

Pete

Thanks Pete.

As you are are no doubt aware, the keys to a good weld are the preparation beforehand, proper selection of materials and filler rod, the skill of the operator during the actual process, and any pre-heat or post heat required.   We did all of those, so I am not too concerned, but as I said, I'm going to do further checks.

On a personal note, I could have "melted the parts together".    I used to be a pretty good welder, even certified at one point.    But good welding is a perishable skill, which is why I had Tom do the work.    He is in practice and on his game, which belies a better result.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 14, 2018, 06:56:51 AM
Nice!

Regards, Neil  Tucson, AZ

Thanks Neil.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: WhizzbangK.C. on April 14, 2018, 09:18:16 AM

SO YEAH , WHERE does it seep from AFTER you put it on  ??


Well, I don't discount the possibility of seepage after installation.   It is a risk with modifications like this.    Problem was, if you recall, that the oil pan was going to "groove the salt" in the unmodified condition.   So, something HAD to be done . . . . . .     I'll take my chances that any defects after the fact will be minimal.    If they are not, we do not run.    Simple as that.    But I'll bet the "over" on this issue.

BUT, anyone who has worked on early Cosworths or, say, Jaguar V-12's, is familiar with "seepage", both oil and water, from unmodified, stock castings.     British alloy castings were notorious for these defects.     In fact, in both of the Coventry Climax books I've read, Walter Hassan describes various methods used by the Prototype department to seal up expensive castings for their F1 race engines.    Cosworth had the same issues, which prompted them to invent and patent a casting process engineered to eliminate casting porosity.

When I was building Jag V-12 based race engines 30 odd years ago, I had to establish a protocol for sealing ALL the bare casting with silicon silicate PRIOR to any machine work or assembly.   This was to prevent the seepage from the stock castings, which had been "accepted" by the previous builder and the team.    Unfortunately, this cost the team a couple of engines.  The situation required "correction".

I seem to recall that a lot of bike engine powered vehicles have to deal with "seepage", both oil and water, as a matter of course.    We'll see where we end up on that spectrum.

 :cheers:
Fordboy

That has been a decades long situation in the Harley motor world. The long accepted solution has been to paint the insides of the castings with Glyptal red alkyd. I've used it and seen it used for years and have never seen evidence of a failure of the product itself or caused by it. Just make sure that the surface is clean when applied and cure it per the instructions.
Title: Re: Milwaukee Midget
Post by: manta22 on April 14, 2018, 11:23:43 AM
Fordboy;

The red Glyptal that KC suggested is a good method of sealing porosity; there is one other that I know of- painting the casting with Loctite 290.

Cast magnesium wheels were notorious for having porous castings, causing the tires to loose air pressure. We painted the inside of the mag wheels with Loctite 290 and a 2" paintbrush. The Loctite penetrated into the pores and cured, sealing the wheels very effectively.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 14, 2018, 08:07:47 PM
Just got back from the skunkworks.  We checked the pan and found a couple of pinhole leaks on the weld.  I needed to take the engine with, so we'll patch it up in a couple of weeks. 
I'll be doing a trial fit this week to nail down the motor mount positioning.  I'll post up some pics tomorrow on the fitment.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 15, 2018, 10:02:44 AM

Just got back from the skunkworks.  We checked the pan and found a couple of pinhole leaks on the weld.  I needed to take the engine with, so we'll patch it up in a couple of weeks.  
I'll be doing a trial fit this week to nail down the motor mount positioning.  I'll post up some pics tomorrow on the fitment.


Further Saturday Update . . . . .

Sorry, no porn for racers, or photos . . . . . .



So, to the list of things accomplished:

1/   Disassembled the bolt up for the oil pan welding.    Also leak checked the weld.    PJ, 2 leaks in weld end craters, just what you would expect given the crater size . . . . . Just need to "zap em" and add a bit of filler rod.

2/   Chewed out the oil filter adaptor block for passages and fittings.    Had to be 1 front and 1 top, based on fitting size.   Used a ball end mill instead of a drill.   For smoother passages.

3/   Chris screwed the parts back together into mock up assembly, which included the crank.    That was needed to mount the front drive assembly, to check clearance.

4/   Also assembled were the head, cam ladder, cam cover, exhaust flange and the oil filter adaptor block with a couple of -10 fittings and caps.

5/   Chris bought the rods down and he checked one on the crank.    Side clearance measured out @ .007"-.008" right on the low side of the spec.    Still need to check clearance to the crankpin.

6/   I set the Sunnen gauge to check big end sizing.  First 2 were right on, 3 was in spec, #4 was .0002" tight.   Will need to break out the con rod honing mandrel for a "dust out"

7/   Since the crank was in the block, Chris hung a rod on a crankpin to check rod to cylinder bottom clearance.   No piston yet, but with 3/4" clearance, it's good.

8/   Added to the assembly were the lexan adaptor with mounted starter, and the empty transmission case.

9/   The thermostat housing & water feed pipe, oil dipstick & tube, inlet manifold with throttle bodies, etc were piled in a box to go back to Beerhaven.    Might as well check it all . . . . . . .  :roll:

10/   If I have forgotten anything, Chris can add to the list . . . . . .  and add the racer photo "porn" . .   :-D


Back to other projects for me.   Like cranking out the cylinder head . . . . . . along with all the other projects I'm juggling . . . . .

 :cheers:
IneedabreakfromRoversboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 15, 2018, 02:09:59 PM
Mark, PM sent.

Pete
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 15, 2018, 04:58:40 PM
 Mark,
Regarding you first point, the leak at the "end crater", I have made a number of aluminum water, oil and gas tanks and have never not had a leak at a "end crater". If there is a hole in the crater it does go all of the way through and it is a leak!

Hope you checked for leaks with water, for obvious reasons.

Rex
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 15, 2018, 05:21:22 PM
Mark,
Regarding you first point, the leak at the "end crater", I have made a number of aluminum water, oil and gas tanks and have never not had a leak at a "end crater". If there is a hole in the crater it does go all of the way through and it is a leak!

Hope you checked for leaks with water, for obvious reasons.

Rex

Hi Rex,

Well, since I am a bit "out of practice" for welding, I had younger hands & younger eyes perform the welding.    He is a good "alloy" welder, but there are a couple of "pinhole" defects in the welds.   After sitting for 2 hours filled with water, had a puddle the size of a nickle in one place, and 5 or 6 drops in the other place.    Not exactly "raining out", but hot oil will get out a lot easier than water.

Experienced welders, such as myself, know to "backfill" the weld zone puddle as the pedal is eased to a release at the end of an alloy weld.   I'm sure there are other techniques that work.

 :cheers:
Mark



The real problem is that Chris and I can not "do everything" on this project, in spite of the total of our talents.    There just isn't the time.    And we are definitely into "crunch time".

And, in spite of what some members claim, no one can perform every last operation on their own.    Pretty much everybody requires some help, professional or otherwise, with some aspect of their project.

That's why it's a team sport . . . . . .  Anybody who has ever worked in "Professional Racing", knows what I am talking about.   :wink:

 :cheers:
Supposedtoberetiredboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 15, 2018, 07:48:50 PM
Just pulled the engine out of the back of the truck.

The trip back from Illinois yesterday was incredibly windy and rainy - and bloody cold, as well.  Hit a few slick spots on the way back, but got home safely and parked the truck in the garage.

I woke up this morning to about 4 inches of Widowmaker snow.  They're called "Widowmakers" because of the number of heart attacks caused by overexertion.  Probably the heaviest, wettest snow I've seen in years. Too heavy for the snow blower, and a genuine back-breaker to clear up.

What really irks me about this storm is that had it been rain, the streets would have been cleared of all winter road salt, and I could reasonable expect to start driving the MGB again.  Normally by this time of year, I'd have a couple of hundred miles on it.

Anyway, I'll need to move some crap around and set up the engine hoist tonight, and do a trial fitment of everything this week.  I'd do more tonight, but I wrenched my right quad getting the engine out of the truck on the ice.  It'll be fine - I've got chicken soup, Ibuprofen and very rare, single barrel rye whisky in the house.

I just really thought this snow crap was behind us for the year.


That's why it's a team sport . . . . . .  Anybody who has ever worked in "Professional Racing", knows what I am talking about.   :wink:


If I've learned nothing else, I've learned that.

I've also learned I have a remarkably talented and patient team mate.  :cheers:

 
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 15, 2018, 11:09:33 PM

I've also learned I have a remarkably talented and patient team mate.  :cheers:
 

Yes you do!!!  Sure wish I did.... but then again so does Johnboy...   :roll:  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2018, 08:44:53 AM

Just pulled the engine out of the back of the truck.

The trip back from Illinois yesterday was incredibly windy and rainy - and bloody cold, as well.  Hit a few slick spots on the way back, but got home safely and parked the truck in the garage.

I woke up this morning to about 4 inches of Widowmaker snow.  They're called "Widowmakers" because of the number of heart attacks caused by overexertion.  Probably the heaviest, wettest snow I've seen in years. Too heavy for the snow blower, and a genuine back-breaker to clear up.

What really irks me about this storm is that had it been rain, the streets would have been cleared of all winter road salt, and I could reasonable expect to start driving the MGB again.  Normally by this time of year, I'd have a couple of hundred miles on it.


If you don't like the weather in the Great Lakes area this time of year:   Wait 10 minutes . . . . . .    Then you will like it less . . . .  :wink:

OR . . . . .   You can wait for "Climate change" to be able plant that palm tree in your back yard . . . . .

OR . . . . .   Bite the bullet, and move to Melbourne . . . . . .   More temperate, AND More SALT!

 :cheers:
Getoveritboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2018, 08:49:54 AM

I've also learned I have a remarkably talented and patient team mate.  :cheers:
 

Shucks . . . . .  aint I embarassed!

Thanks, not sure I deserve it.

 :cheers:
M
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2018, 08:58:17 AM
midget,

Just a reminder that I will be at "the skunkworks" later today if you need anything from there.

Concentrating on another project, but I might get something done on Project Special K.

ALSO:  Check to see if there is room near the Oil Filter Adaptor Block to add the takeoff for an oil pressure gauge line.   I seem to recall that would be the most convenient.    And I am unsure that there is another place to measure oil pressure near the bottom end parts.    Taking oil pressure from the cylinder head area is not an idea that I would find acceptable for the application.

 :cheers:
Checkthelubeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2018, 09:03:38 AM

I've also learned I have a remarkably talented and patient team mate.  :cheers:
 

Yes you do!!!  Sure wish I did.... but then again so does Johnboy...   :roll:  :cheers:


Stainless,

Anytime you want to visit Beerhaven/Chitown to do a little welding on the midget's project, I would be glad to have your talents.     You just have to have a tolerance for ill behaved cats . . . . . and dogs.   :roll:

BUT, the libations are plentiful . . . .  and the right price! !

 :cheers:  :cheers:  :cheers:
Darkandmaltyboy
Title: Re: Milwaukee Midget
Post by: ggl205 on April 21, 2018, 10:04:49 AM

Stainless,

Anytime you want to visit Beerhaven/Chitown to do a little welding on the midget's project, I would be glad to have your talents.     You just have to have a tolerance for ill behaved cats . . . . . and dogs.   :roll:

BUT, the libations are plentiful . . . .  and the right price! !

 :cheers:  :cheers:  :cheers:
Darkandmaltyboy
[/quote]

Oh shoot! Don't offer Stainelss beer. I have seen him do unbelievable things for the right beer.

John
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 21, 2018, 10:58:14 AM
Quote

Oh shoot! Don't offer Stainelss beer. I have seen him do unbelievable things for the right beer.

John


(FINGERS IN EARS) NyahNyahNyahIdon'twant tohear details nyahnyahnyah :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 21, 2018, 11:03:26 AM
Not as productive a week as I would have hoped in Beerhaven.

It was my intent to take a half-day this week and really drill down on getting this engine in place.  But between last weekend's snow, further accumulations mid-week which exasperated my stretched quad, an unforeseen disciplinary issues that consumed the better part of the week and kept me chained to my desk, a non-critical employee investigation (the investigation, NOT the employee), tabulating an employee survey for the CEO and putting forth recommendations for the Director of Finance, onboarding a new Sales executive, and setting up two corporate dog-and-pony shows, I haven't had time to do much more than get the K on the engine stand and set up the cherry picker.

Hair cut in about an hour, I'll have the afternoon today to make some headway, but I want to keep this evening open.

31 years ago today, I picked up Kate in my 1st MGB and we went out on a date.

31 years ago tomorrow, the MGB was still parked in front of her apartment.

The MGs have changed, but my good fortune hasn't.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2018, 02:20:27 PM

31 years ago today, I picked up Kate in my 1st MGB and we went out on a date.

31 years ago tomorrow, the MGB was still parked in front of her apartment.


What broke on the MGB?   How much was the towing?

How did you get to your home?

I suppose it was the MG owners tried and true alternative: Walking or hitch-hiking . . . . . . .

 :dhorse:  :dhorse:  :dhorse:

Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2018, 02:26:08 PM

Oh shoot! Don't offer Stainelss beer. I have seen him do unbelievable things for the right beer.

John


Well, uhhmm, I KNOW I have the "right" beer for both Stainless and Fordboy . . . . . dark, malty, and "tainted" with burbon . . .  :-)

And a comfortable chair to nap after . . . . .

Think I'll have one tonight . . . .

 :cheers:  :cheers:  :cheers:
Dark,maltyandburboneyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 21, 2018, 02:50:55 PM

31 years ago today, I picked up Kate in my 1st MGB and we went out on a date.

31 years ago tomorrow, the MGB was still parked in front of her apartment.


What broke on the MGB?   How much was the towing?

How did you get to your home?

I suppose it was the MG owners tried and true alternative: Walking or hitch-hiking . . . . . . .


Sexagenarian   doesn't mean what you think it does . . . . . :-(  :|


While he clearly hasn't lost his sense of humor, I suspect Fordboy may have lost his sense of priorities and wonder when he turned 60.  :roll:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 21, 2018, 07:10:17 PM
Mark said:  "...Sexagenarian   doesn't mean what you think it does . . . . ."

I keep finding meanings aren't what I thought they were gonna be.  The above word, for instance.  And a year ago I turned 69.  Dagnabbit, were my expectations dashed!! :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 21, 2018, 07:29:03 PM
Here's what will and won't work -

Bullseye on the starter -
(https://farm1.staticflickr.com/829/39802403760_55c3c10ea2_k.jpg) (https://flic.kr/p/23DcHWG)DSCN1217 (https://flic.kr/p/23DcHWG) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Relief for the intake is in order - possibly negating air filters, but no additional length in the intake is foreseeable - not this year, anyway -

(https://farm1.staticflickr.com/832/39802406800_66e4b4a03d_k.jpg) (https://flic.kr/p/23DcJR7)DSCN1213 (https://flic.kr/p/23DcJR7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Should be able to make headers work - need to know lengths for certain, but lots of room, here -

(https://farm1.staticflickr.com/940/39802405990_f8802aacbc_k.jpg) (https://flic.kr/p/23DcJB9)DSCN1214 (https://flic.kr/p/23DcJB9) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Final location will be about 3/4" back, and the picture isn't great, but we've got good clearance on the front, and the timing wheel will fit without having to modify the crossmember -
(https://farm1.staticflickr.com/827/39802403000_b976811e76_k.jpg) (https://flic.kr/p/23DcHHA)DSCN1218 (https://flic.kr/p/23DcHHA) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Not sure which port is the high pressure side, but we've got room for a fitting -
(https://farm1.staticflickr.com/888/39802405280_042b4096a2_k.jpg) (https://flic.kr/p/23DcJoU)DSCN1215 (https://flic.kr/p/23DcJoU) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

New plumbing will be in order -
(https://farm1.staticflickr.com/886/40899513374_f5a7175160_k.jpg) (https://flic.kr/p/25j9GpG)DSCN1220 (https://flic.kr/p/25j9GpG) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

But the dipstick can be made to work - (I've had former bosses say that about me) -

(https://farm1.staticflickr.com/817/40899512524_4f030719f5_k.jpg) (https://flic.kr/p/25j9Ga3)DSCN1221 (https://flic.kr/p/25j9Ga3) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

More to hit tomorrow.
Title: Re: Milwaukee Midget
Post by: Interested Observer on April 21, 2018, 07:46:21 PM
Might consider rubber elbows in place of the straights, canting the throttle bodies upward, adding some length and making inlet horns/air filter possible?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 21, 2018, 09:30:49 PM
Might consider rubber elbows in place of the straights, canting the throttle bodies upward, adding some length and making inlet horns/air filter possible?


Relief for the intake is in order - possibly negating air filters, but no additional length in the intake is foreseeable - not this year, anyway -


It's a time issue.  I'll pound back the firewall and maybe make some small K&Ns work, but we're 111 days out, we're unsettled on exhaust lengths, and if last week at work was any indication, slipping out early from work is becoming increasingly difficult.


Title: Re: Milwaukee Midget
Post by: Stan Back on April 21, 2018, 09:34:18 PM
"And a year ago I turned 69.  Dagnabbit, were my expectations dashed!!"

Wait!  Roll it over and see what you get!  Oh, well.  Didn't work for me, either. 
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 21, 2018, 10:48:23 PM

31 years ago today, I picked up Kate in my 1st MGB and we went out on a date.

31 years ago tomorrow, the MGB was still parked in front of her apartment.


What broke on the MGB?   How much was the towing?

How did you get to your home?

I suppose it was the MG owners tried and true alternative: Walking or hitch-hiking . . . . . . .

 :dhorse:  :dhorse:  :dhorse:



Dang Mark... you beat me to it.... I read that and almost replied but saw your reply... you said almost the same thing I was going to post.....
My guess electrical issue.... the Prince of Darkness strikes again  :cheers:
Title: Re: Milwaukee Midget
Post by: Crackerman on April 22, 2018, 12:06:19 AM
What about velocity stacks inside of a plenum that is fed from a high pressure/cold area? E.g. from in front of the radiator?
Or is that not as effective as I think?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 22, 2018, 10:52:13 AM
Picture isn't clear - neither was my description.

The TB on the backside is resting on top of the footwell - just barely, but nothing that the proper and judicious use of a hammer won't correct.

Looking at the front of the car, to the left of the radiator, there is a 4" cutout in the grill intended for the heater vent, which could be used to route air to a plenum.

But to attempt to develop a proper plenum - and I'm certain Woody can attest to the intricacies of what a "proper plenum" would entail - is just beyond the scope this year. 

After sleeping on it overnight, I've decided that I will pound back the footwell far enough to clear filters, and while I DO REALIZE that we're leaving a couple of ponies in the paddock by not developing this aspect, it's beyond the scope of the timeline.

I'm convinced it will still be an engine that Mark and I can be proud of, and while we're attempting to apply ALL of the best practices and science reasonably possible to this thing, to do an absolutely dialed-in intake system would take weeks of development, and we simply haven't got that many left.

I know Mark hates cutting corners like this - and I do, too.

But the train is leaving the station.
Title: Re: Milwaukee Midget
Post by: dannyw on April 22, 2018, 03:03:21 PM
Chris, I have been trying to catch up on your wonderful project now for a couple of weeks. I'm very impressed with the whole process, to include the realization that there are others with similar beer tastes. Kudos on your record, and I'm looking forward to following what is in your future.
I realize that time is short, but would like to offer some food for thought as time permits.
I (know nothing) but am pretty sure you are about to get into some uncharted territory with regard to the aerodynamics of the Midget at speed. With regard to the front suspension, please look into the possibility of using a modified spindle in order to lower the car without building in some (even more) undesirable geometry. With an 80" wheelbase, stability is going to be at a premium, and anything that could upset the little pale green applecart ......
The MGB uses a similar spindle arrangement, and I know that "lowered" spindles are used in MGB SCCA and vintage racing circles. Check with Dave Headley in Cortez, CO, who offers MGB spindles....he may, or may know who can do the same for the Midget. Daves website and contact info:  http://www.fast-mg.com/

All the best,
Dan Wilson
Colorado Springs
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 22, 2018, 07:10:35 PM
Welcome aboard, Dan!

I've read some of Dave's posts on the MG Experience forum.  He and Hap Waltrip are two of the "smart kids" on that site.

Looking at what I think has typically been done with the MGB, it looks like the swivel is cut off of the high end and rewelded to the bottom, dropping the front about an inch.

I'm working on the car this afternoon - I'll take a look at whether this might work on the Midget spindles.

I'm not running front brakes, so that might make such a change-up a little easier.

Yeah, 80 wheelbase - Don't know if you followed the Kiwis with their 970 Cooper Mini - A series block, BMW head, turbocharged - 160+ mph Bonneville run, but they ran in a class where they could install a front chin spoiler.  GT class doesn't give me that luxury.

Right now, it hovers at 3 1/2 - 4 inches off the ground in the front, and I'm running air bags rather than springs, but there's not a lot of suspension compliance.  I have improved the camber with the offset bushings.

Got to get back to it, but again, welcome aboard!
Title: Re: Milwaukee Midget
Post by: Stan Back on April 22, 2018, 08:51:16 PM
". . . 970 Cooper Mini - A series block, BMW head, turbocharged - 160+ mph Bonneville run . . ."

Methinks it also helps that they're pullin' rather than pushin'.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 22, 2018, 10:15:59 PM
". . . 970 Cooper Mini - A series block, BMW head, turbocharged - 160+ mph Bonneville run . . ."

Methinks it also helps that they're pullin' rather than pushin'.

True, but the suspension and drivetrain of that vehicle was remarkably stock.  Part of the issues they ran into were that they utilized the stock transmission case - a necessity considering the transverse layout of the A-series and tight packaging.  In the early Mini, the transmission and engine all draw oil from the same sump, and a photo of the engine torn down showed the stock oil pump driven off of the original cam. 

As I recall, they didn't have room for a dry sump, which inevitably cost them on their last run.

The setup required them to use 13" wheels, and created a scramble for suitably small racing tires that weren't too wide.  But I certainly can't argue with their success, and the sight of a Mini Cooper with a chute added to the whole smile effect.

Anyway, I now have the engine position solidified.

Before he moved to Union City, Tennesee to start a microbrewery with his brother, Seth, my good friend, Eric Sanford, whipped up the transmission mount you see on the right -

(https://farm1.staticflickr.com/913/39828476590_54508e3f2d_k.jpg) (https://flic.kr/p/23Fvmuf)DSCN1222[1] (https://flic.kr/p/23Fvmuf) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

An original is on the left.  The mounting point to the chassis remains the same, and I needed to relieve the front a bit to clear the bottom of the transmission case, but some days, a torch and a hammer are your best friends.

He left it undrilled, knowing I'd need to determine the final length with the engine and transmission actually in the car.  The pads for the transmission are now 2 1/4" further back in the chassis, so some time this week, I'll need to take the driveshaft in and have it made shorter.  There's a really good shop up in Butler that has done work for me before, so I'll be stopping by this week to drop it off for a snip and balance. 

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2018, 12:30:54 AM
Might consider rubber elbows in place of the straights, canting the throttle bodies upward, adding some length and making inlet horns/air filter possible?

http://www.siliconeintakes.com/30-silicone-elbow/?osCsid=930e9ab51f751a6f110a4ca55376c17d

Hmmmm . . . might actually be easier than I anticipated.  :roll:

Mark, do we have an ideal intake length determined?  I haven't been able to get Pipemax working since I refurbished my laptop.
Title: Re: Milwaukee Midget
Post by: hoffman900 on April 23, 2018, 08:27:17 PM
Might consider rubber elbows in place of the straights, canting the throttle bodies upward, adding some length and making inlet horns/air filter possible?

http://www.siliconeintakes.com/30-silicone-elbow/?osCsid=930e9ab51f751a6f110a4ca55376c17d

Hmmmm . . . might actually be easier than I anticipated.  :roll:

Mark, do we have an ideal intake length determined?  I haven't been able to get Pipemax working since I refurbished my laptop.

Email Larry Meaux, he's super responsive to issues like that. He also has a private forum with some cool information on it. Not high traffic, but lots of quality.

Some of the modern motocross bikes bend the port a little into the airbox via the boot, but nothing like you're showing. They're also right around 2.3hp/ci from the factory with no assistance exhaust scavenging to speak of.

Title: Re: Milwaukee Midget
Post by: handyguy on April 23, 2018, 11:37:37 PM
I'm using  VELO STAK air horns from Canada .  They are S/U 1 1/4" throat . They have golf ball dimples at intake curve , composite material so modifying is easy .  STEVE   PICS  soon..
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 29, 2018, 10:25:45 AM
I went to the Jefferson car show and swap meet yesterday.  This had been on the agenda since last year, when a saw a seller of custom aluminum coolant tanks, one of which I need.

He wasn't there this year, so I'll figure out something else - probably eBay.

But what I did score was this cute little Hobart wire feed spitfire welder in need of some repair.

I'll be working on engine mounts this week, and while there is no way I'll trust my own welding to holding the engine in place, I have no issue in forming up the parts and tacking them up, and then getting them to somebody with real welding skills.

I had checked around into renting a welder for this end of the project.  Two days, $150.00.

Conversely, the Hobart had a kink in the feed line about 2 feet in, and I got to thinking, heck, that leaves 6 foot of usable feed cable.

Trimmed it back, cleaned it up, ran some tests - and I now own a functioning welder again.  Feeds a lot smoother than the Lincoln I used to own, I've got $100.00 and 4 hours in it, and the generator will power it in an emergency.

Now, to develop some skills . . .
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on April 29, 2018, 06:35:07 PM
Chris,
Sign on to Jody's weldingtipsandtricks.com. He does very good demos on welding lots of TIG and MIG. Pretty much a new one each week and worth the watch.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2018, 10:49:53 AM
Thanks, Rex -

Monkeyed around with it Saturday night, then I pulled up this video -

https://www.youtube.com/watch?time_continue=8&v=KzSNpsLT40Q

Seeing as I'm using flux core, I think I now know why I'm getting a lot of splatter.

I'll be checking polarity tonight.  Ordered some steel for pickup after work.  Off tomorrow and Wednesday.

Remind me to move the lacquer thinner away from my work area . . .  :wink:
Title: Re: Milwaukee Midget
Post by: jdincau on April 30, 2018, 11:29:19 AM

Remind me to move the lacquer thinner away from my work area . . .  :wink:
And the rags too, don't ask!
Title: Re: Milwaukee Midget
Post by: Ron Gibson on April 30, 2018, 02:09:56 PM
If you smell cloth burning, STOP and put yourself out. :-D :-D :-D

Ron
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2018, 06:56:51 AM
midget,

Re:  Marking the engine mounting bolt positions . . . . . .

Machinists use Heimann transfer screws or Spellmaco spotters, hardened, threaded centering devices.   See McMaster-Carr, Grainger, Amazon, or used on ebay.

You can also measure and do an accurate layout by hand, as you have suggested.

I have also "fabricated" an "emergency" or "one time" use threaded center by using a bolt of the proper thread.    Grade 8, or better yet an "Allen bolt", works better than a "softer" grade fastener.    Remove the head and shorten appropriately, and cut a centered point using a lathe.    OR, in a pinch you can chuck the shortened bolt in a high speed drill and grind a point with a bench grinder or even a belt sander.    Somewhat neanderthal, but it beats a bad layout or guessing.

Specialty spotting devices have a way to adjust depth of the device easily, unlike a fabricated piece, perhaps easing the fabrication process.

I have some metric sized spotter sets, 10mm x 1.5 and 8mm x 1.25, as well as other smaller sizes.    You are welcome to borrow them if you wish.    You are on your own if you need larger sizes.     Sorry I can't drive up, Honda is in the shop.

Sorry to be MIA, between a rock and a hard place.     More later . . . . .

 :cheers:
Git'erdoneboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2018, 07:07:52 AM

If you smell cloth burning, STOP and put yourself out. :-D :-D :-D

Ron


Even though I have made an unintentional attempt at "self-immolation" a couple of times, I DO NOT recommend it . . . . . . .
When a potentially "flammable" welding situation exists, a vigilant helper is worth their weight in "gold".     I'm not enthusiastic about a "vacation" in the burn ward . . . . . . . .


On the other hand, according to "Curly"    "A hot stake (sic) is always better than a cold chop."

https://www.youtube.com/watch?v=v9mdcKzlQgw

 :cheers:
Stoogesforeverboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 01, 2018, 10:19:17 AM
Holy Crap Batman!

Shheeesh . . . . . I duck out for a couple of hours, and look what happens . . . . . . .


(https://www.marladeenfit.com/wp-content/uploads/2016/08/be-careful-what-you-wish-for.png)


 :dhorse: :dhorse: :dhorse:
MyasswouldlookgiganticinRobin'stightsboy     :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 01, 2018, 10:47:54 PM
We'll se how this works.

Took today and tomorrow off - hopefully I'll have the motor mounts tacked up by this time tomorrow.

There are 4 10mm hardened bolts holding a piece of 3/16 plate to the block on either side of the #1 cylinder.  These bolts were originally used for accessory drives and motor mounts in the transverse configuration.

I've extended the plate back toward the #2 cylinder - this is where my recently acquired SBC solid engine mount will get tacked into place.

The 1 1/2 x 2 1/2 steel uprights will get tacked up on the steel angle atop of the frame.  Once located, I'll drill through the frame rail and tack in some 3/4 .120 steel tubing in the frame rail to prevent crush.  1/2' bolts through the frame.

Still have to cut and bevel the uprights and drill them for tubing as well, but for a guy with nothing more than a jig saw, a 3/8 drill and a grinder with a cut-off wheel, I'm thinking this is starting to look okay.


(https://farm1.staticflickr.com/830/41839026881_82cbca296d_b.jpg) (https://flic.kr/p/26KaX3r)Right motor mount (https://flic.kr/p/26KaX3r) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://farm1.staticflickr.com/961/41839027201_c3dd6232ef_b.jpg) (https://flic.kr/p/26KaX8X)Left motor mount (https://flic.kr/p/26KaX8X) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: dannyw on May 01, 2018, 11:30:04 PM
On my first Bugeye engine swap, a Volvo B16B done in 1963, I was advised to do a solid mount, welded in right where you are locating yours. I did not do any doublers, and within a few months of street driving, the mount cracked the square frame tube all the way around on one side, and was well on its way on the other.
With doublers welded in, and a standard Volvo front rubber mount built in, the problem was solved.  Why I followed the bum advice, I can't say. 

I think with the doublers and thru spacers, you will be fine, especially given the few miles likely for your car.  It does bring up the problems of trying to place loads into a unit body where they were not provided for in the original design.  But why a solid mount?  Just curious and always trying to learn.

Dan
Title: Re: Milwaukee Midget
Post by: forker on May 02, 2018, 03:42:25 AM
As usual, this looks completely convincing.

The driver-side view looks a bit snug for an exhaust though; insulated footwell panels, anyone..? Are you allowed to exit the exhaust through the bonnet or wing?

You're going to close the open channels left where the old motor mounts were cut out and put a couple of transverse fillets in to stiffen the pillar mounts at the point where they attach to the chassis rails, I take it, in addition to the bolt-load tubes internal to the chassis rails..? It's a light engine and not got 911 power but its' mounts are a way off the rails now, you're solid-mount so no attenuation, K vibration was always a bit of an issue since it lacks the reassuring mass of the A and those bits of chassis rail that aren't there now were designed for 50hp when steel was expensive.

It would surely be annoying if it fell over. Maybe in ~7 miles that isn't an issue.

F
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2018, 11:08:13 AM
Chatted with Mark this morning.

There are not a lot of really GOOD options for installing this, but what we are going to do is cheat the mount forward about and inch and incorporate one of the ears off of the motor mount to bolt through the plate and directly into the block.  It still leaves the rest of the mount somewhat unsupported, sans the fact that is will be welded to the 3/16 plate that's held in place by 4 10 mm bolts, but then we're talking about a steel sandwich 7/16' thick in the unsupported area.

I'll need to tack a blind nut to the inside of the upright to achieve all of this.

Additionally, after a good night's sleep, I woke up with the idea of also incorporating some horizontal cross tubes through the chassis to further stabilize angle being bolted to the frame laterally.

As to why I'm using solid mounts - well, they were available pre-made, but more importantly, this will make dropping the engine in the dyno the bay a snap.  Sometimes, I can think ahead.

I think it has weak spots, but given that the engine will only be cranking out ~135 hp and weighs less than the engine it replaces, I'm not too worried.

Headers will have to be routed over the steering shaft.  A pity this isn't Right Hand Drive.

It would surely be annoying if it fell over. Maybe in ~7 miles that isn't an issue.

F
 

Not nearly as annoying as not getting this done.  100 days, boys and girls . . .
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 02, 2018, 12:31:02 PM
Chris,
It ain't the horse power it's the harmonics. I4 engines like to shake and place like the "double oot to thin" original frame rail may not like it. I am a big supporter of the doubler idea.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2018, 01:06:23 PM
Okay - just to clarify . . .

By "doublers", we're talking steel reinforcement on the outside of the frame rails?

This kind of a deal?

(https://farm1.staticflickr.com/952/41809639322_d664743fc0_b.jpg) (https://flic.kr/p/26Gzk9o)Doubler (https://flic.kr/p/26Gzk9o) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Because that would be doable.

Title: Re: Milwaukee Midget
Post by: Interested Observer on May 02, 2018, 03:42:50 PM
It sure would be advantageous to locate the motor mount(s) as low as possible to minimize the leverage the lateral shaking would have on the upright section and hence the frame sheet metal.  Triangulating and/or gussets inside the frame would be good too if accessible.  Instead of the angle iron foot, perhaps an inverted U over the frame extending down to the lower flange of the frame member. 

Also, seems like an awful lot of open ports to be present in a fabrication situation.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2018, 05:02:04 PM
Nothing in the engine, yet.  It'll get a thorough cleaning before we proceed.

There IS an arm - cast into the girdle - on the passenger side by the starter that aligns up nicely with the frame rail and might make for additional lateral control.  The driver's side upright went in at an 11 1/2 degree angle, but is about 3/4" longer.
Title: Re: Milwaukee Midget
Post by: Podunk on May 02, 2018, 07:28:28 PM
Chris,
In the Frankensprite I put appropriate size 1/8" wall square inside the original sheetmetal frame rail all the way back to the transmission crossmember and plug welded the two together. Can't remember what size it was but it was off the shelf stuff. And it fit nice and snug.
Terry
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2018, 09:51:43 PM
Terry, I'm past that point in that I've got tow mounts welded to the front of the frame rails, and would have to tear the whole front end off to do it that way - although it certainly worked in the Frankensprite!

Not as far as I had hoped - never am, it seems.  Nevertheless, this is what we've got with everything cut and in place -

(https://farm1.staticflickr.com/959/27989614508_6956362d5e_b.jpg) (https://flic.kr/p/JDm6fu)moun t1 (https://flic.kr/p/JDm6fu) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://farm1.staticflickr.com/979/27989614428_f919989a53_b.jpg) (https://flic.kr/p/JDm6e7)mount2 (https://flic.kr/p/JDm6e7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

It's an 11.5 degree angle on the driver's side.  I'm pleased that I got it this tight considering what I'm working with.

Still need to fit the tubes - that'll have to wait for this weekend.

I'm thinking we've got room for headers.



Title: Re: Milwaukee Midget
Post by: manta22 on May 02, 2018, 09:59:32 PM
Chris;

You might want to "fishmouth" or angle cut the ends of the angle that your vertical tubes will be welded to. When an angle is straight-cut, the vibration is concentrated in one line along the weld. This leads to earlier fatigue failure that one cut & welded to the frame on an angle. That way the stress is distributed.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: dannyw on May 02, 2018, 10:52:47 PM
+2 what Neil said. 
You must get sick and tired of all the kibitzing going on....I know I do on my projects....but we are all with you, looking forward to some awesome performances coming soon to our local computer stations....
 :dhorse: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 02, 2018, 11:21:35 PM
Chris;

You might want to "fishmouth" or angle cut the ends of the angle that your vertical tubes will be welded to. When an angle is straight-cut, the vibration is concentrated in one line along the weld. This leads to earlier fatigue failure that one cut & welded to the frame on an angle. That way the stress is distributed.

Regards, Neil  Tucson, AZ

Okay, I haven't welded anything yet, and I know what you mean by a fishmouth cut, but I'm unclear where this should occur.
+2 what Neil said. 
You must get sick and tired of all the kibitzing going on....I know I do on my projects....but we are all with you, looking forward to some awesome performances coming soon to our local computer stations....
 :dhorse: :cheers: :cheers: :cheers:

I've said this before, and I'll say it again - I'm receiving information from one of the greatest brain-trusts in racing on this forum - that's you folks. 

I've taken some advice, ignored some advice, been proven right, been proven wrong, ducked a few bullets, taken a few in the nads, wiped egg from my face - but I ALWAYS appreciate the input, and I thank you all.

100 days out - lots to do.   :cheers: 
Title: Re: Milwaukee Midget
Post by: manta22 on May 03, 2018, 12:22:32 AM
On the cut ends of the angle/doubler.


Regards, Neil  Tucson, AZ

Title: Re: Milwaukee Midget
Post by: forker on May 03, 2018, 05:03:06 AM
Ref exhaust manifold configuration, if you'd like an RHS rack I expect I can find one and ship it to an address of your choice in the colony.

More work just now doesn't seem like what you need, though!

F
Title: Re: Milwaukee Midget
Post by: dannyw on May 03, 2018, 09:57:29 PM
The RHD racks for the Spridgets* are the same part as the LHD Morris Minor, (and vice versa,) so there are a few of them here in the colonies. They are usually found mixed in with the Spridget racks, or were some years back. I found mine in 1979 by taking all of a local salvage yards "Spridget" racks and laying them out on the ground. One was backwards...a LHD Minor part mixed in. Today they all might be a bit more scarce.
All other parts are interchangeable from side to side, except for the dashboard, hydraulic lines and wiring, so it's a relatively simple swap.
However, the Milwaukee Midget has a cage built around the LHD configuration, so I doubt that option is in the books for this car.   :cheers:

* our colonial name for the Austin-Healey Sprite and MG Midget series of cars, which are pretty identical under the body sheet metal.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 03, 2018, 10:59:14 PM

However, the Milwaukee Midget has a cage built around the LHD configuration, so I doubt that option is in the books for this car.   :cheers:


Unless I want to straddle the support -

No, I'll keep it left handed.

Work interfered again today - kept me late, so no garage time, other than flowcharting the rest of the motor mount project.  That's fine - when I get home tomorrow, I can just grab the list and go in order, rather than having to think about it.

I did get a couple of parts in today.  New clutch kit, including the throw-out bearing, whch got knackered up a bit, and a new hall effect cam sensor with pigtail. 

I need to figure this out, and I'm going straight to the factory representative with this one.

Mr. Forker, might you be able to get me an insight into this?

There are three wires in the pigtail - Red, Green and Black.  It's intended for a standard MG/Rover K-series, and the aftermarket cam has a lobe to activate the sensor.

My question is this - how do I wire this thing up?  Am I to assume Red is 12V +, Black is earth, and the sensor send is Green?

Thanks.

Chris
Title: Re: Milwaukee Midget
Post by: forker on May 04, 2018, 04:04:53 AM
My word; that's a deep dive into the cellars. Looking.....

Company service info doesn't recognise this level of detail for the LR model using K1.8. Rover is no more; aftermarket now supports all of those owners.

Turning to cumulative wisdom of those who were here during those days and are still here now;

To our understanding, the connector on the pigtail has three flat pins in a row. It's rectangular in cross-section. It has a moulding with two ribs on both long sides, one side close together, one side far apart (relatively).

Holding the connector with the far-apart ribs down and looking from the wiring side, so seeing the individual wires as they enter the 'back' of the connector moulding,  pin 1 is the RH pin, pin 2 central, and pin 3 LH side.

In that context pin 3 is ground, pin 2 is signal, pin 1 is +12v.

It seems that the centre pin is signal, whether viewed from the pin side or the wire side of the connector moulding. Checking now if we have a view of polarity sensitivity...

It also seems the feature on the cam that the cam sensor sees is a step-up in diameter and a step-down in diameter 180' apart. It looks like a small balance weight, or a flange that's removed over half its' circumference. The sensor sees steel appear near to it, then disappear. The sensor signal will be a spike in one direction when it sees step-up in dia and steel appears, other direction when it sees step-down in dia.

So, if the collected wisdom turns out to be tosh but the sensor isn't fried then the signal will be wrong by 180' camshaft rotation.

Oh, did you perhaps get an engine harness on the donor motor? Guess not, or you'd have looked at that already.

More later...
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on May 06, 2018, 01:24:54 PM
Chris,
Regarding the cam position sensor, most late model ECUs don't use cam position. The cam position was sensed mostly as a method to see when no. 1 cylinder was under compression and ready for spark. I know that the ECU that I had on my Ford Focus 2 liter had a cam position sensor input but the manufacture said it was only for starting and because the ignition configuration of my ECU for 4 cylinder engines was a "wasted spark" set up, i.e. no.1 and no.3 fire at the same time as do no. 2 and 4, so of the cylinders is on compression the other is on exhaust, the cam sensor was not needed. If your ECU is configured for wasted spark then the cam position sensor may not be needed. I know on my Focus it started on the first turn usually so the cam sensor was redundant.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 06, 2018, 04:53:31 PM
Rex, I thought the same thing, but the Holley EFI needs the input to let the injectors know when to fire.  We're running a 60 - 2 timing wheel, and when it shuts down, it doesn't recognize the difference between compression and exhaust on reboot.  

It WILL RUN, but in batch-fire mode, rather than sequentially.  The Holley can also be run wasted spark.

In addition, we have adjustable timing gears on the cams, so having an accurate signal with regard to fuel timing events can let us get it a lot closer right out of the box, and we can then make the tweaks in the computer.  We can log in any advance or retard we physically dial into the cam straight into the program, and maintain the relative sequence with respect to crank rotation, if necessary - or desirable - or keep it tied to the valve events.

Of course, all of this depends upon when the kit shows up.  I know my Holley dealer has been screaming at the supplier - it's good having a noisy lion in your corner.  But I was able to get custom pistons in less time.

 
Title: Re: Milwaukee Midget
Post by: forker on May 08, 2018, 05:53:10 AM
My word; that's a deep dive into the cellars. Looking.....

Company service info doesn't recognise this level of detail for the LR model using K1.8. Rover is no more; aftermarket now supports all of those owners.

Turning to cumulative wisdom of those who were here during those days and are still here now;

To our understanding, the connector on the pigtail has three flat pins in a row. It's rectangular in cross-section. It has a moulding with two ribs on both long sides, one side close together, one side far apart (relatively).

Holding the connector with the far-apart ribs down and looking from the wiring side, so seeing the individual wires as they enter the 'back' of the connector moulding,  pin 1 is the RH pin, pin 2 central, and pin 3 LH side.

In that context pin 3 is ground, pin 2 is signal, pin 1 is +12v.

It seems that the centre pin is signal, whether viewed from the pin side or the wire side of the connector moulding. Checking now if we have a view of polarity sensitivity...

It also seems the feature on the cam that the cam sensor sees is a step-up in diameter and a step-down in diameter 180' apart. It looks like a small balance weight, or a flange that's removed over half its' circumference. The sensor sees steel appear near to it, then disappear. The sensor signal will be a spike in one direction when it sees step-up in dia and steel appears, other direction when it sees step-down in dia.

So, if the collected wisdom turns out to be tosh but the sensor isn't fried then the signal will be wrong by 180' camshaft rotation.

Oh, did you perhaps get an engine harness on the donor motor? Guess not, or you'd have looked at that already.

More later...

Yep, all that turns out to be more or less true.

After I consulted the Oracle over the weekend I now have a copy of the drawing of the part from the MG-Rover days, and it's clear that the connector at the end of the pigtail has three flat pins with leads coloured as in midget's message.

Of those, the red lead is supply, the green lead is signal and the black lead is earth.

You might see part no NSC100932 on the assembly; in the drawing that's moulded into the body of the sensor.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 08, 2018, 09:16:28 AM
The undersecretary to the Exchequer knows his way around the Royal Archives!

You get stateside, an Old Speckled Hen awaits you. 

Seriously, Thank You!

:cheers:

Title: Re: Milwaukee Midget
Post by: fordboy628 on May 11, 2018, 08:18:25 AM
Fuel Injection System Update . . . . . .

midget,

As I made you aware, the Holley EFI system you ordered arrived at T&T yesterday.

Porn, er, photos,  :-D   later . . . . .

 :cheers:
Waytoobusyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 12, 2018, 04:53:45 PM
This has taken entirely too long.

Right mount - which I had to clearance in order to utilize the thermostat housing -

(https://farm1.staticflickr.com/966/27195357417_d886d85b40_z.jpg) (https://flic.kr/p/HrajhH)Rightmount (https://flic.kr/p/HrajhH) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Left mount - which I needed to cut back in order to clearance the attachment bolt - which is now an Allens capscrew, because a hex bolt won't fit -

(https://farm1.staticflickr.com/947/27195357597_7907068f41_z.jpg) (https://flic.kr/p/HrajkP)Leftmount (https://flic.kr/p/HrajkP) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Tack welded - a few more tacks to do - and now to find somebody to do a really good job of finishing the weld up while out of the car, and in a manner that doesn't warp the crap out of them.

Engine's going back to Illinois on Wednesday, where I'll pick up the EFI and start on the harness.

Going with a mil-spec Amphenol bulkhead connector - once I suss out their arcane ordering procedure.

Still not exactly sure how many contacts I'll need - I'll know by Wednesday night, I hope.
Title: Re: Milwaukee Midget
Post by: manta22 on May 12, 2018, 05:05:18 PM
Chris;

Murphy's Law applies to electrical connectors, too. Order a bigger connector than you think you need now. The spare pins will be needed someday.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 12, 2018, 05:24:28 PM
Chris;

Murphy's Law applies to electrical connectors, too. Order a bigger connector than you think you need now. The spare pins will be needed someday.

Regards, Neil  Tucson, AZ

I completely agree.

I also believe that Murphy and Lucas are twin brothers of different mothers.

The upside to doing one own's harness is that I don't have to second-guess someone else's incompentencies - I can faithfully rely on my own . . .
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on May 12, 2018, 05:54:36 PM
The upside to doing one own's harness is that I don't have to second-guess someone else's incompentencies - I can faithfully rely on my own . . .


 :cheers: :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Dr Goggles on May 12, 2018, 09:16:23 PM

Of those, the red lead is supply, the green lead is signal and the black lead is earth.


Don't ever assume because it's green that it is the earth.......
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on May 12, 2018, 09:56:05 PM
Hey Chris, it looks like you could use a diagonal off that vertical rectangular mount tube out to the skirt somewhere to stop it moving around during & after welding.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 12, 2018, 10:40:48 PM
Hey Chris, it looks like you could use a diagonal off that vertical rectangular mount tube out to the skirt somewhere to stop it moving around during & after welding.
  Sid.

Won't be welding it in the car - the whole assembly comes out.  But yes - the more I look at it, the less I like it.

Limited shop leads to limited options, but I do have an idea . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2018, 12:16:00 AM
I'm thinking a pair of swedge tubes with heim joints . . .
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on May 13, 2018, 01:08:51 AM
Yeah it doesn't have to be a welded support but something would be desirable Mate! :-)
  Sid.
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 17, 2018, 07:00:33 AM
Fuel Injection System Update . . . . . .

midget,

As I made you aware, the Holley EFI system you ordered arrived at T&T yesterday.

Porn, er, photos,  :-D   later . . . . .

 :cheers:
Waytoobusyboy

As promised . . . . . .

EFI PORN! ! ! . . . .   er, Photos . . . . .

Der midget gets to caption . . . . . .

(https://farm1.staticflickr.com/832/40360442290_a50f1034ff_b.jpg)

(https://farm1.staticflickr.com/977/41266721835_e194e8379c_b.jpg)

(https://farm1.staticflickr.com/907/41266721715_7c0df0aae3_b.jpg)

(https://farm1.staticflickr.com/952/40360442050_3db0a325d8_b.jpg)

(https://farm1.staticflickr.com/831/40360441900_a8d27664ac_b.jpg)

(https://farm1.staticflickr.com/948/42121162412_6298824aa6_b.jpg)

(https://farm1.staticflickr.com/974/42121162372_4191799ec2_b.jpg)

(https://farm1.staticflickr.com/828/40360441090_0f8147d5b5_b.jpg)

(https://farm1.staticflickr.com/949/41266721385_f67d2786b1_b.jpg)


MY thoughts . . . . .   Not enough YELLOW wires . . . . . . . . .

Later dudes . . .

 :cheers:  :dhorse:  :cheers:
Waytoobusyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 17, 2018, 07:24:18 AM
Also . . . . .

Progress report

Wednesday brought another foray south of the "cheddar curtain" by the "maven of misanthrope"  . . . .

A bunch got accomplished, notably:

A/   Crank removed from mock up assembly . . .
2/   Welded oil pan was surface ground flat and now mates to the main girdle (ladder) "unsprung" . . .
d/   Motor mounts got melted together, er, finished welded . . . .
z/   Adaptor plate final design print was reviewed and approved for production.    ETA 10 days

And the midget left with header specs and a lead on an affordable fabricator.

Captions need to be added by the "Hawkeye Guitarist" . . . . . . . . .

(https://farm1.staticflickr.com/962/40360406890_2c8bf15a22_b.jpg)

(https://farm1.staticflickr.com/977/40360406970_7241471621_b.jpg)

(https://farm1.staticflickr.com/904/41266696655_4581a15b97_b.jpg)

(https://farm1.staticflickr.com/971/40360407870_3c90b8fdb3_b.jpg)

(https://farm1.staticflickr.com/962/41266696735_eb31342f0e_b.jpg)

(https://farm1.staticflickr.com/823/41266696785_7feeaa87b7_b.jpg)

(https://farm1.staticflickr.com/966/41266696845_01f496912b_b.jpg)

"Goat Explosion" headquarters in the background . . . . . . .
(https://farm1.staticflickr.com/958/40360407220_96048b1887_b.jpg)

The starter is finalized as a "JFB" fit . . . .  as I knew it would be.    Packaged ala . . . . Swift Race Engineering, as anyone who has ever wrenched a Swift can attest . . . . . .
(https://farm1.staticflickr.com/979/41266697175_d53d6775dd_b.jpg)


Send your comments and questions to this thread, to be reviewed by those of questionable sanity . . . . . er, Sconnie Nation residents . . . . . . .

TTFN,   More later . . . . .

 :cheers:  :dhorse:  :cheers:
Waytoobusyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 17, 2018, 09:03:48 AM
'mornin' . . .

yeah, captions

ahhhh, let me finish the block installation, and I'll come up with some captions.

Took yesterday and today off, my heim joints arrived yesterday, house and garage all to myself.

I'll post up this evening.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 17, 2018, 07:21:02 PM
This should stabilize any side-to-side nonsense.

Yeah, they're just L-brackets, but every little bit helps.

(https://farm1.staticflickr.com/958/42179494181_a805611641_z.jpg) (https://flic.kr/p/27gfW7i)Rightmount1.0 (https://flic.kr/p/27gfW7i) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm1.staticflickr.com/824/41458077874_2f875d5e60_z.jpg) (https://flic.kr/p/26avub7)Leftmount1.0 (https://flic.kr/p/26avub7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

"Okay, keep er movin' . . ."

https://www.youtube.com/watch?v=CzksmTWPtDw
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 17, 2018, 07:44:43 PM
This should stabilize any side-to-side nonsense.

Yeah, they're just L-brackets, but every little bit helps.

(https://farm1.staticflickr.com/958/42179494181_a805611641_z.jpg) (https://flic.kr/p/27gfW7i)Rightmount1.0 (https://flic.kr/p/27gfW7i) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm1.staticflickr.com/824/41458077874_2f875d5e60_z.jpg) (https://flic.kr/p/26avub7)Leftmount1.0 (https://flic.kr/p/26avub7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

"Okay, keep er movin' . . ."


Uhhhmmm . . . . .    Could you just bolt the inner end of those "torque rods" to the Chevy motor mount bolt?

That would still be technically single shear, but I'm thinking it would be stronger and eliminate redundancy.

Just my 2¢

 :cheers:  :dhorse:  :cheers:
Waytoobusyandtiredboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 17, 2018, 07:53:55 PM
AND, BTW,

They need to learn how to count to 60 in Manitowoc . . . . . . .

THAT "Manitowoc Minute", was a waste of 102 seconds of my life I'll never get back.

? ? ? ? ? ? ? ? ? ?

Perhaps the same could be said of this whole blog . . . . . .



Nevermind.

 :dhorse:  :dhorse:  :dhorse:
EmilyLitellafanboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 17, 2018, 07:59:51 PM


Uhhhmmm . . . . .    Could you just bolt the inner end of those "torque rods" to the Chevy motor mount bolt?

That would still be technically single shear, but I'm thinking it would be stronger and eliminate redundancy.

Just my 2¢

 :cheers:  :dhorse:  :cheers:
Waytoobusyandtiredboy

Insufficient angularity in the heim joint, different bolt diameter and need to leave room for header.
Title: Re: Milwaukee Midget
Post by: ggl205 on May 17, 2018, 08:43:10 PM

"Okay, keep er movin' . . ."

https://www.youtube.com/watch?v=CzksmTWPtDw

Oh man, I had to send this to friends in Kenosha, Racine and to friends at Motor Machine in, you guessed it, Manitowoc, WI.

John
Title: Re: Milwaukee Midget
Post by: manta22 on May 17, 2018, 09:34:12 PM
Chris;

Your L-brackets look too wimpy for a single shear application. I think they will bend too easily, I betcha!  :-)

Can you replace them with thicker material or revise them to double-shear?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 17, 2018, 11:18:39 PM
Chris;

Your L-brackets look too wimpy for a single shear application. I think they will bend too easily, I betcha!  :-)

Can you replace them with thicker material or revise them to double-shear?

Regards, Neil  Tucson, AZ


Neil, I see your point, but I think if the L bracket bends, it will likely be due to a motor mount failure.  The forces on it are primarily lateral - the upright is taking the bulk of the load.

If time permits, maybe I'll take a second look at it before August, but if I don't have time, I'm banking on the fact that we'll only be dealing with about 90 ft/lbs of torque.

Title: Re: Milwaukee Midget
Post by: manta22 on May 18, 2018, 12:40:59 AM
Chris;

I think your problem will be due to engine vibration. Those thin L-brackets will flex and generate fatigue cracks, eventually failing altogether.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 18, 2018, 09:09:40 AM
I guess I'm just trying to talk myself into thinking something other than "Neil's right again".  :roll:

I'll take a step back and see what can be done.

The Pommy Pygmy Playhouse is somewhat limited.  I've got a grinder, a drill and a jig saw, and I'm working on a daunting schedule that's looking less possible with every passing day.

It's been a while - I think I used to call this "the thrash" . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 19, 2018, 07:49:13 AM

The Pommy Pygmy Playhouse is somewhat limited.  I've got a grinder, a drill and a jig saw, and  . . . . . .


What's that you say?   You have enough 22 mph Bonneville time slips?     :roll:


Well . . . . .   you have, more or less, complete access to a better equipped garage, AND, a very well equipped machine shop.   Not to mention people who wish to see your project succeed and are willing to help . . . . . . for beer . . . . . .  

Yeah . . . . the downside is: they are in an another state!    But we are talking an hour travel time here, although you do need to learn:

A/   A different language . . . .  
2/   To appreciate and love "flatlanders"
d/   Etiquette

Stop whingeing and get on with it.   Need I remind you, THIS IS YOUR DREAM!    (or nightmare, as it were . . . .   HEY, I'm not a psychiatrist!   Psychic, maybe . . .  psychotic, probably . . . .  I forget which is which . . .)

 :dhorse:  :dhorse:  :dhorse:
Don'tmakemedriveupthereboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 19, 2018, 08:05:34 AM
RE:   Header flange Vs header primary pipe size.

Just a quick reminder:

The flange ID is 1.375" ID,   and the header spec calls for 1.25" OD pipes to start.   I would solve this issue with a short length of 1.375" OD pipe (say 1-3 inches) as a "doubler" with the 1.25" pipe inside.   Lots of quality headers are fabricated this way.   16ga pipes should fit inside each other without an issue.

It would be good if there is room to have the first 2/3 inches of the primary pipe straight out of the cylinder head.

Don't forget the merge collector.

 :cheers:
Busyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 19, 2018, 08:14:28 AM

Insufficient angularity in the heim joint, different bolt diameter and need to leave room for header.


A bushing in the heim end solves the diameter problem, and a spacer solves the offset problem.

A flanged bushing kills 2 brain cells with one blow . . . . . .

I know somebody who has a lathe available . . . . . .

 :dhorse:
Jus'sayin'boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 19, 2018, 12:34:09 PM
RE:   Header flange Vs header primary pipe size.

Just a quick reminder:

The flange ID is 1.375" ID,   and the header spec calls for 1.25" OD pipes to start.   I would solve this issue with a short length of 1.375" OD pipe (say 1-3 inches) as a "doubler" with the 1.25" pipe inside.   Lots of quality headers are fabricated this way.   16ga pipes should fit inside each other without an issue.

On it.

The Pommy Pygmy Playhouse is somewhat limited.  I've got a grinder, a drill and a jig saw, and  . . . . . .


What's that you say?   You have enough 22 mph Bonneville time slips?     :roll:


Well . . . . .   you have, more or less, complete access to a better equipped garage, AND, a very well equipped machine shop.   Not to mention people who wish to see your project succeed and are willing to help . . . . . . for beer . . . . . . 

Yeah . . . . the downside is: they are in an another state!    But we are talking an hour travel time here, although you do need to learn:

A/   A different language . . . .   
2/   To appreciate and love "flatlanders"
d/   Etiquette

Stop whingeing and get on with it.   Need I remind you, THIS IS YOUR DREAM!    (or nightmare, as it were . . . .   HEY, I'm not a psychiatrist!   Psychic, maybe . . .  psychotic, probably . . . .  I forget which is which . . .)

 :dhorse:  :dhorse:  :dhorse:
Don'tmakemedriveupthereboy
I'm just getting worried.  There's simply no time in the budget for me to continue making rooky mistakes. 

Working today, but I have off all of tomorrow, and a three day weekend next week, and I'll continue to keep hitting it. 

But to your point, the 22 MPH time slip haunts me . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 19, 2018, 12:34:54 PM
Weekend Update, uno . . . . . .

From the Wednesday morning Vulcan Mind Meld of 5/16/2018, (NO, I don't know what stardate that is . . . .) the mental gymnastics of one "wiggle pin" . . . . . .

Output from the brain of a terran  . . . . . . . .  NOT a Krell . . . . . . . .
(https://farm1.staticflickr.com/978/27341886027_4fe0e8eb3e_h.jpg)


And I still can't get the terran to change his default dimensioning specs from a limit of 2 decimal places.   Approved for production, nonetheless.

Things are happenin' below the dreaded . . . . . "cheddar curtain" . . . .

Und later: crankenshaften spinnin'   ja.

 :cheers:  :cheers:  :cheers:
Dimensioningco-ordinatorboy
Title: Re: Milwaukee Midget
Post by: Interested Observer on May 19, 2018, 03:19:42 PM
How thick?
How big are the 6 small holes on the major centerlines?
How big are the 2 small holes around the starter?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 19, 2018, 03:39:40 PM
1/2 thick.

Not sure of the diameters of the holes on the centerlines, or for that matter, even if they need to be drilled - they appear to be alternate axial references for the drawing - the center four, all 3".

The starter bolts are known to flatlanders alone . . .  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 19, 2018, 05:30:42 PM
Weekend Update, dos . . . . . .

As promised:  Crankenshaften Spinnin' mit flywheel und pressure plate.   Freitag happenin's below ze "curtain"

The day's progress:

A/    Balance check of the billet crankshaft . . . zehr gut, both ends . . .
(https://farm1.staticflickr.com/823/42217679451_51f01ff857_b.jpg)

2/    Balance check after adding the flywheel . . . .   front: zehr gut    rear: not zo gut
Added pressure plate to assembly . . .  needed to add weight to pressure plate with a small weld bead.
(https://farm1.staticflickr.com/979/27346752667_46d70d682b_c.jpg)

d/    Marking of the flywheel and pressure plate for assembly reference.
(https://farm1.staticflickr.com/952/27346753097_a4fccfe457_b.jpg)

Oh yeah, there were bolts installed for the balance.

So, wheels are turning in the background, while you wire the zoo for sound . . . . .

TTF a few days, vacation beckons . . . . .

 :cheers:  :cheers:  :cheers:
Ontothenextthingboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 19, 2018, 05:35:32 PM

1/2 thick.

The starter bolts are known to flatlanders alone . . .  :wink:


2 x 1/4-20 SHCS, safety wired.    In conjunction with a yet to be fabricated rear support bracket, also safety wired.

 :cheers:
Flatlanderboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 20, 2018, 11:48:39 PM
I was not expecting the balance action to come about this quickly - THANKS, MARK!


The old pressure plate has a small washer welded on to it to bring it into balance, as well.  Meah - steel stamping - if all it took was a weld bead, that's actually pretty good, in my opinion.


Yesterday was shot with work, but today, I put the finishing touches on the brake box - it's finished and fireblocked.  Plumbed up the brake line, installed the front air springs and repinned the front suspension bolts.

I've got a stainless steel order to place with Burns tomorrow, and we should have a header to work with in a couple of weeks.


I think I've also figured out a double sheer solution for the motor struts - with any luck, utilizing the original A-Series motor mount brackets.  
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2018, 08:50:59 AM

I was not expecting the balance action to come about this quickly - THANKS, MARK!

The old pressure place has a small washer welded on to it to bring it into balance, as well.  Meah - steel stamping - if all it took was a weld bead, that's actually pretty good, in my opinion.


Thanks!    But it is time to get crackin' . . . .

Finishing the cylinder head will be my focus when I return.    I expect to be finished early to mid June.

 :cheers:
Outforabitboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 21, 2018, 08:59:54 AM

I've got a stainless steel order to place with Burns tomorrow, and we should have a header to work with in a couple of weeks.


Burns is the original, and probably the "Cadillac" of stainless, but if you have the time and want to check prices on SS tubing, bends, collectors, etc:

Specialty Products Design, Inc:
http://www.spdexhaust.com/index.html

Stainless Headers Mfg:
http://www.stainlessheaders.com/mandrelbends

I forget who Viking boy uses, (NOT Burns), those pipes are very nice . . . . .  give him a call if you wish.

 :cheers:
Outthedoorboy

Title: Re: Milwaukee Midget
Post by: Crackerman on May 21, 2018, 01:00:40 PM
I just bought some parts from www.aceraceparts.com.

Ace Race was easy to deal with, and reasonably priced
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 28, 2018, 11:30:23 PM
Mrs. Fordboy sent me a picture of Mark drinking beer after doing some thrift shopping in Iowa . . .

(https://farm1.staticflickr.com/890/27552655247_c2b7159357_k.jpg) (https://flic.kr/p/HYJyu8)IMG_20180521_162756573 (https://flic.kr/p/HYJyu8) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


Despite the inclusion of the word "gambrious", I still question the authenticity of the photo - Mark usually wears camo and glasses . . .


Anyway, a quick little pic of potential clearance issues with respect to the clutch slave.  We were running a 4AN fitting - might be a little tight, and thinking a 3 might be sufficient.  This new slave has a canted bung which points toward the frame rail, and might interfere. . . .


(https://farm2.staticflickr.com/1752/27552652097_678038087d_k.jpg) (https://flic.kr/p/HYJxxP)IMG_20180528_220023946 (https://flic.kr/p/HYJxxP) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr





Title: Re: Milwaukee Midget
Post by: forker on May 29, 2018, 02:53:55 AM
in case of a clash, how about a flexible line and a remote bleed point..?
Title: Re: Milwaukee Midget
Post by: jacksoni on May 29, 2018, 07:10:51 AM
100% agree with flexible line and remote bleed. All the hydraulic throw out bearings have them. Lifesaver. And a small "persuader" will help clearance on the frame rail in any case..... :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2018, 08:49:07 AM
in case of a clash, how about a flexible line and a remote bleed point..?

100% agree with flexible line and remote bleed. All the hydraulic throw out bearings have them. Lifesaver. And a small "persuader" will help clearance on the frame rail in any case..... :wink:

ANYBODY who has tried to bleed the slave on a Spridget has cussed up a blue streak.  The stock drivetrain was based on the Morris Minor, and while I'm sure there was plenty of room to access the bleeder under one of these, it sure disappeared when they tried to integrate the drivetrain into a unibody design.  Mark set me up with a very cool remote bleeder and AN line last time, and it works marvelously.  We'll be able to reintegrate that.

This time around, we ARE using a flexible line from the master, and that's due primarily to the relocation of the drivetrain back in the chassis.  The standard combination of hard line and flexible hose won't work with the new engine location, and it also makes engine removal much easier.

I'm looking forward to the day when I can put this engine in and LEAVE IT IN PLACE.  The engine hoist is taking up too much space in my garage . . .
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on May 29, 2018, 10:08:31 AM
Chris - the answer to your problems!!

https://en.wikipedia.org/wiki/Skyhook_%28structure%29 :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2018, 10:42:29 AM
Chris - the answer to your problems!!

https://en.wikipedia.org/wiki/Skyhook_%28structure%29 :roll:

Perfect.

The next time some buttmunch comes up to me and says, "Do you know what your problem is?", I can confidently look that person in the eye and say without hesitation,
 "Yes I do!  I lack a skyhook!"

 :-D
Title: Re: Milwaukee Midget
Post by: jdincau on May 29, 2018, 12:11:37 PM
You might consider a dry break fitting in the line from the master cyl. to the slave. It has worked well for me, the engine has been out 3 times and I have not yet needed to bleed the clutch.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 29, 2018, 07:30:35 PM
You might consider a dry break fitting in the line from the master cyl. to the slave. It has worked well for me, the engine has been out 3 times and I have not yet needed to bleed the clutch.

That could work if I mount the bleed manifold onto the adapter plate - otherwise, I'd need two.

“Yea, though I walk through the valley of the shadow of Lucas, I shall fear no evil: for Amphenol is with me; thy loom and soldering iron dost comfort me.”

(https://farm2.staticflickr.com/1721/41718585184_be7b755acf_b.jpg) (https://flic.kr/p/26ywDVs)Amphenol (https://flic.kr/p/26ywDVs) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on May 30, 2018, 12:34:38 AM
Those slave cylinders are free floating 15/16" so just put a small C-clamp in it so you can bleed it off the trans & then bolt it up. If you pull the trans just unbolt it & put the clamp in or you can make a tool that'll go through the boot & hook around the bleeder to hold it together.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 30, 2018, 09:05:38 AM
Those slave cylinders are free floating 15/16" so just put a small C-clamp in it so you can bleed it off the trans & then bolt it up. If you pull the trans just unbolt it & put the clamp in or you can make a tool that'll go through the boot & hook around the bleeder to hold it together.
  Sid.

One would think, and I have tried that in the past.  The issue then becomes accessing the upper ear that bolts to the bellhousing with the combination of hose, pushrod and clutch fork in place.

No, remote is the way to go - we're better than half way there.
Title: Re: Milwaukee Midget
Post by: FNQ on May 31, 2018, 03:44:33 AM
Looking very good gents.

Excuse my ignorance on bmc ---not the  a series,  but do you run a crank timing end damper ( harmonic balancer)  for your relatively short but fast runs?  and then a technical Question, would you dynamically balance the rotating bits ( see fordboys beaut photo on page 468) with it included ?  Cheers Darryl
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 31, 2018, 08:38:08 PM
Ignorance of BMC started with Lord Nuffield - trust me, you are not alone.  

We elected to skip the damper for the following reasons -

1. The original damper was intended for a 1400 with a longer stroke.  It was a rubber molded steel affair, and we had no reasonable expectation that it would last at 8,000 RPM, nor were we convinced it would do any good on this configuration.

2. When we were having the crank made, I checked into the idea of using an aftermarket Chevy liquid damper, and simply having the snout of the crank ground to accept the Chevy piece.  It proved unworkable due to the concentric oil pump drive having a smaller diameter than that of a SBC damper.

3. Note the short stroke of the engine - 55.5 mm - the rod journals OD does not extend beyond the OD of the main journals.  It's made of EN40, and the combination makes the crank quite stiff and exceptionally over-engineered for a 1 liter engine.  The radius grinding is impeccable, as is the rest of the workmanship on the crank.

4. There are plenty of 1275 A-series racing engines running without a damper, and we're talking a much longer stroke with only 3 main bearings!  Personally, I wouldn't do it, but the K-series bottom end is a lot more stable than the A-series, plus it utilizes a girdle.

5. I may be wrong on this, and I certainly wouldn't count on it if not for the other factors involved, but I mentioned the oil pump earlier - it's located on the front of the engine and is a concentric drive arrangement that encircles the crankshaft.  It's my thought that the pump acting against the oil absorbs some of the harmonics, and I suspect the same holds true for the cam belt.  Might be insufficient exertion against the harmonics the crank is likely to see, or I might be completely wrong, but if I am, I’ve still got responses 1-4.

The crank came balanced from the grinder, so I wasn't surprised when Mark posted up that bit of news.  

We'll likely just match weight the rod/piston combinations and see if we can keep it to within a gram per assembly.  That worked on the Grenade.
Title: Re: Milwaukee Midget
Post by: FNQ on June 01, 2018, 03:42:20 AM
Re Balancer/ Damper

Thanks Chris for the info.  I agree a  5 mains is in a much better position to handle vibrations than a 3 mains and given the rpm you will be turning it is no guarantee that anything ' normal' would be effective. Again though ( using other peoples time , money and expertise of course) it would be good to know with evidence what the lightened flywheel etc does to move any harmonics Cheers Darryl
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 01, 2018, 01:34:39 PM
Chris,
I am sure that Mark will agree that your motor will have an harmonic at some rpm, hopefully below your max hp rpm and the idea of course is to drive through that rpm and not spend any time there as that is the time that parts start to fail. That rpm that the harmonic occurs is based upon the  crank/rods/pistons/flywheel/clutch assembly polar moment of inertia and the torsional stiffness of the crank. It can be calculated and I have seen the math but it is somewhat complicated. You can change it by changing the rotating mass, the flywheel is the easiest to change. A heavy flywheel will lower the frequency a lighter   wheel will raise it. The quest, as I see it for a land racing motor, is to get the frequency below the rpm that the engine is at when you shift into top gear as that is the gear that you will be in the longest.

Midget racers, not MG Midgets!, do not run dampeners and they typically have an harmonic in the 6-7000 rpm range but they turn them to 9000+ and drive through the harmonic range. Every inline 4 cylinder has the unique trait of having all of the piston/rods come to a complete stop every revolution of the crank. This induces a very high instantaneous torque, as much as 8 times the average torque that is seen on a dyno. This torque can disrupt cam and ignition timing to the point that the engine will not make the expected power. Your motor uses a "rope" drive for the cam and this can dampen much of this torque surge to the cams. When the Cosworth DFV was first ran on the dyno they were failing the cam drive gears, so they measure the instantaneous torque and found it was multiple times higher than the calculated drive torque. They added a spring hub to one of the cam drive gears an this attenuated the torque spikes to the level that the gears would live. All engines are harmonic limited in some way, intake and exhaust gases have governing frequency's, the rotating masses have one, as do the valve actuation systems and control of these frequencies is one of the keys to having a high performance engine.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 01, 2018, 02:32:20 PM
This torque can disrupt cam and ignition timing to the point that the engine will not make the expected power. Your motor uses a "rope" drive for the cam and this can dampen much of this torque surge to the cams.

One of the upgrades we made to the "A" was to upgrade to a belt drive cam arrangement - a Vizard recommendation.  Anything we could do to minimize spikes through the valvetrain in a design that was, at best, kinda iffy right out of the box.

It gets even more complicated and quirky when you drive a distributor off of the cam.  You get monkey-motion in the drive sprocket, chain, cam sprocket and the distributor drive, along with the forces exerted on the lobes by the lifters, so yes, Rex, with all of those stacked tolerances, I wouldn't be a bit surprised if power was not where it was targeted.

I fitted a GM style knock sensor to the Grenade, but despite the belt drive and crank trigger, the crank assembly and valve train was so noisy that one couldn't isolate genuine knock in the ignition controller, so we just left it off.

All kinds of noises we don't hear.  The problem is, once they become audible, it's usually too late!  :-o 


 
Title: Re: Milwaukee Midget
Post by: handyguy on June 01, 2018, 10:46:20 PM
I used a Electromotive ignition on the Bantam .  The flywheel was notched 60 minus 2 and the sensor mounted through the crankcase ,,  absolutely no play in timing ..  It is deadfire with the basic control box , ignition setting in 3 stages of rpm and rev limiter .  No computer  type inputs .  STEVE
Title: Re: Milwaukee Midget
Post by: jacksoni on June 02, 2018, 11:15:18 AM
Midget and Fordboy: there is a thread on Speedtalk about torqueing aluminum heads and torque plates about which Hoffman900 posted an article from Raceengineering about the Rover K and its long bolts etc. You both are likely familiar with the issue but thought you might be interested in the comments.

http://speedtalk.com/forum/viewtopic.php?f=1&t=53476
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 03, 2018, 06:50:49 AM
Weekend Update, uno . . . . . .

From the Wednesday morning Vulcan Mind Meld of 5/16/2018, (NO, I don't know what stardate that is . . . .) the mental gymnastics of one "wiggle pin" . . . . . .

Output from the brain of a terran  . . . . . . . .  NOT a Krell . . . . . . . .
(https://farm1.staticflickr.com/978/27341886027_4fe0e8eb3e_h.jpg)


And I still can't get the terran to change his default dimensioning specs from a limit of 2 decimal places.   Approved for production, nonetheless.

Things are happenin' below the dreaded . . . . . "cheddar curtain" . . . .

Und later: crankenshaften spinnin'   ja.

 :cheers:  :cheers:  :cheers:
Dimensioningco-ordinatorboy

OK then . . . . . .

Belated Further Update . . . . from 5/30/2018

Using the mind melding capability of the Vulcans, the mental ability of the Krell to create at will, and subconsiously, morphed with the laser sintering processing of the Terrans (the most backward of the races . . . ) and, and, and, . . . . .

Oh hell, Mikey just chewed it out from a chunk of 6061 plate on his manual vertical mill, equipped with digital positioning . . . . .  (But it would have been way cool laser printed out of say, Titanium!)

Front face:
(https://farm2.staticflickr.com/1760/41630388715_d2bbc481d2_b.jpg)

Rear face:
(https://farm2.staticflickr.com/1725/40724283490_0c78fd7875_b.jpg)


No more chintzy plastic for residents of Sconnie Nation! !

Yeah, yeah, I know for a fact they still drink their fermentables from, gasp, plastic cups . . . . .        the heathens, it's not like they don't have sand to make glass . . . . .

Might have to do a bit of corner rounding, or perhaps localized trimming or reliefs, but other than that, pretty much ready for the "co-mingling of the species" . . . . . . .


But, otherwise, things continue to happen below the "Cheddar Curtain" whilst you develop your character on "Non-Celebrity Apprentice of Beerhaven" in preparation for live streaming on Hulu . . . . . .

Maybe more later . . . .

 :cheers:
Tiredboy
Title: Re: Milwaukee Midget
Post by: jacksoni on June 03, 2018, 07:56:32 AM
Sweet!! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2018, 10:17:45 AM
Been a bit busy here, too.

Finished the driveshaft tunnel yesterday - secured and sealed.

I'll be getting the header built this Tuesday or Wednesday, which means I need to fetch the trailer tomorrow PM in order to drag the whole pile out to Watertown.

On the agenda is getting the driveshaft shortened - also this week.

Mark, let me know which type of Hylomar you're looking for - I'll drop by Pegasus and pick it up.

I've got temp, oil and fuel pressure senders on their way - should arrive Monday.

Rather than run redundant senders, I'm looking to install one of these - pulls all of the information out of the ECU -

https://www.youtube.com/watch?time_continue=154&v=DdIEZTQEkwE

That will save me a few days of rehabbing the dash and additional oil line plumbing, plus simplifiy the rest of the electronics.


Title: Re: Milwaukee Midget
Post by: fordboy628 on June 03, 2018, 04:30:17 PM

Been a bit busy here, too.

I've got temp, oil and fuel pressure senders on their way - should arrive Monday.

Rather than run redundant senders, I'm looking to install one of these - pulls all of the information out of the ECU -

https://www.youtube.com/watch?time_continue=154&v=DdIEZTQEkwE

That will save me a few days of rehabbing the dash and additional oil line plumbing, plus simplifiy the rest of the electronics.



midget,

Just so I have this straight, the time line arc of this project is:

1/   1935 or so, for the original engine design?
2/   1962 or so, for the original body styling?
3/   1972 for the car body being used?
4/   1980-ish for the original race engine tech?
5/   powerplant transplant, designed circa 1988?
6/   2000+ ish technology for the current race engine?
7/   2008 or so for the ECU, controlling both ESC & EFI?
8/   2015 ECU & gauge monitoring capability?

DA**, I have had an effect on you!   :-D

SO, then I postulate that:    hawkeye persistence + illini love of technology, magic    might = reasonable chance of success? ? ? ?

 :dhorse:  :cheers:  :dhorse:
Myrddin Emrys
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 03, 2018, 04:40:10 PM

Been a bit busy here, too.

Mark, let me know which type of Hylomar you're looking for - I'll drop by Pegasus and pick it up.


midget,

Hylomar sealant, medium consistency, in the tube.   One tube ought to get it done.    Should be the same stuff Rover calls for to rebuild the engines, or at least similar enough.

This needs to be used where Rover has eliminated gaskets, ie, the bearing ladder, the oil sump, etc.

https://www.pegasusautoracing.com/productdetails.asp?RecID=972

 :cheers:
SurvivedHawkeyenationboy
Title: Re: Milwaukee Midget
Post by: Stan Back on June 03, 2018, 04:54:27 PM
"Just so I have this straight, the time line arc of this project is . . . 1935 or so, for the original engine design?"

I've got an idea!

Instead of runnin' against modern engines, petition the SCTA for a Vintage Engine class for GTs.  No need to prepare for August – it'll take years to get that rule change made.

In the mean time, you could opt for the ECTA and run in their Vintage-Engined 500cc Sports Car Class which I believe has an open record.  If not, try the 250cc class (tell them you'll disconnect 3 spark plug wires.  Don't worry, they won't check.).

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2018, 05:39:03 PM
The heck of it is that in 1928, MG actually HAD an OHC 4 cylinder engine.

Goldie Gardner ran an OHC 1100 cc MG 6 on the Audubonautobahn* just before the war, and ran over 200 mph!

While the Allies won the war, the Germans, Italians and the Japanese actually developed new engine technology in the 1950's and 1960's, and save the specialty tuners like Cosworth, the Brits somehow thought a 5 port tractor motor was all they needed to conquer the global market.

Stan - not worried about the Modern Engine thing, but I WOULD like to see vintage European engines brought into play against flatheads, early OHV and old inlines.

ECTA won't have anything to do with me until I put brakes back on the front of the Midget . . . :|

* Intercepted by the comma cop - please see next post . . .  :roll:  
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 03, 2018, 07:12:33 PM
MM said:  "... on the Audubon ..."

Unh, Chris, you birdbrain.  I think maybe you meant "autobahn", like the Krafftwerk song.
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 03, 2018, 07:27:31 PM
Slim.... I thing Chris meant the guy was running over birds at 200 MPH!
Title: Re: Milwaukee Midget
Post by: Old Scrambler on June 03, 2018, 08:40:24 PM
..............you guys are not helping my hernia repair :-D :-D :-D :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2018, 09:25:42 PM
Otto Korex strikes again.  :|

He's German as well . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 05, 2018, 09:41:36 PM
Well, I've been inflicted with some down-time. 

Dropped the car off in Watertown this afternoon, and Aaron, my header guy, is still waiting for the collector pieces to arrive.  He was hoping to have that part completed, but if it doesn't arrive, it doesn't arrive. 

He's racing this weekend, so it's likely going to be next week before the Midget is back in Beerhaven.

That's okay - I've got plenty to study regarding the EFI system, plus a few more parts to bring in.

I'm FURIOUS with Speedway in Lincoln.  Ordered up a length of fuel rail, only to be told - and note this - late last Friday - AFTER the "Customer Assistant" had left for the weekend - that the supplier has pushed delivery back to mid June.  I ordered it mid May.

It's a common, aftermarket aluminum extrusion, and they couldn't even source a piece through somebody else?

Screw 'em - I've bought my last component from those muttonheads.

Ordered the piece through Summit on Monday, and the UPS tracking tells me it will be here tomorrow.

Near as I can tell, about all I'm missing is a fuel pressure regulator and the TPS.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 06, 2018, 02:52:44 PM
TPS, digital dash and regulator ordered - off to drop off the driveshaft.

Mmmmmm . . . parts . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 07, 2018, 07:44:12 AM
Are you using the GM TPS that we looked at?
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 07, 2018, 07:46:11 AM
Have you joined that "powered by Rover K" FaceBook site?

It's a "private" (like there is such a thing such as privacy on F/B  :roll:) group.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 07, 2018, 08:49:59 AM

Well, I've been inflicted with some down-time. 

I'm FURIOUS with Speedway in Lincoln.  Ordered up a length of fuel rail, only to be told - and note this - late last Friday - AFTER the "Customer Assistant" had left for the weekend - that the supplier has pushed delivery back to mid June.  I ordered it mid May.


If you have more stuff to be ordered, get me a list and I'll get it ordered through Motor State Distributing.     T&T has an account and Motor State has the best prices of all of the online retailers.    Plus, if it is in stock, delivery in 48 hours or less to Gurnee, IL.

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 07, 2018, 09:39:14 AM

If you have more stuff to be ordered, get me a list and I'll get it ordered through Motor State Distributing.     T&T has an account and Motor State has the best prices of all of the online retailers.    Plus, if it is in stock, delivery in 48 hours or less to Gurnee, IL.

 :cheers:
F/b

'bout all we're missing at this point is a raftload of hoses and time.  I want to go through this with you on site when the car gets back.  McBob's misses you - the corned beef is starting to stack up . . .
Have you joined that "powered by Rover K" FaceBook site?

It's a "private" (like there is such a thing such as privacy on F/B  :roll:) group.

As my page is simply a "page" and is not connected to a personal account, I can't access groups.
Are you using the GM TPS that we looked at?

Nope.  Tried sizing one up at NAPA on Monday - won't work.  Ordered something that should, along with the proper pigtail, and it should be here Friday or Monday.  It will require a quick little machining operation. 
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 07, 2018, 11:01:05 AM

It will require a quick little machining operation. 


Quick, little machining operation [note missing comma - when seconds count the cops are only minutes away] is called a double-negative oxymoron!  :x :-o :-D
I know, 'cause the one I did yesterday took 3-1/2 hours!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 07, 2018, 11:31:37 AM

It will require a quick little machining operation. 


Quick, little machining operation [note missing comma - when seconds count the cops are only minutes away] is called a double-negative oxymoron!  :x :-o :-D
I know, 'cause the one I did yesterday took 3-1/2 hours!  :cheers:

Yeah - I've become commatose lately . . .

Woody, I think I get where you're headed.

How tall does one have to be in order to be a "Large Animal Veterinarian"?

How did a large animal make it though veterinary school?

If a large veterinarian doesn't work with animals, then why don't they call him something else?

Only the comma knows . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 07, 2018, 11:32:21 AM

It will require a quick little machining operation. 


Quick, little machining operation [note missing comma - when seconds count the cops are only minutes away] is called a double-negative oxymoron!  :x :-o :-D
I know, 'cause the one I did yesterday took 3-1/2 hours!  :cheers:


Yep!   That's the way it works.    And to substantiate your point, the average time that the "small, quick projects consume on this project has been 3 to 4 hours, EACH.

And there are a few more of these quick, little projects, still left to accomplish . . . . . . .

Racers are the most "optimisty" primates on the planet . . . . .

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
Tryingtoberealisticboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 07, 2018, 11:34:52 AM
Drill and tap for 2 screws on the side of the #1 TB.

I'll do it.
Title: Re: Milwaukee Midget
Post by: Ron Gibson on June 07, 2018, 11:56:16 AM
And then there is always the things I should have paid more attention to at shop class or read up on to make brackets.  Really non-important things like measure twice, cut once - a pattern for the front isn't the same as on the back - what the hell is allowing for bend radius? - is there really a right and a left?  I could go on and on  :-D :-D.

Ron
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 07, 2018, 12:49:34 PM
More proof that there are no "five minute jobs"!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 07, 2018, 01:39:22 PM
More proof that there are no "five minute jobs"!

Rex

It'll only be a couple of hours for Aaron to zip together the header - probably 2 for the collector . . .

BUT . . .

To get it to the point where I could drop off the car with the engine in place included -
1. A trip to Illinois to abscond with the engine
2. Installing the engine in the car
3. Taking a day off from work to pick up the trailer
4. Letting Dick at MG Limited know that I'd be stopping by to pick up said trailer
5. 30 Minutes talking with Dick and Glen about the BEAUTIFUL Healey 3000 they're just finishing a frame-up restoration on - and it is ABSOLUTELY GORGEOUS!
6. Transport the trailer home
7. Fix the ground issue on the right turn signal
8. Load the Midget on to the trailer - by myself - in the alley - infuriating the neighbors while I block access to their garages
9. Stop for gas
10. Drive out to Watertown (45 minutes - except during rush hour - 1:15)
11. Drop the car off
12. Drag the trailer home
13. Clear space in the garage for the trailer in such a way the the MGB will still fit - Kate WILL NOT let me store it in the back yard anymore.
14. Fix the NEW ground issue on the side marker lamp
14. Wait until I hear back from Aaron, and reverse the process

64 days  :|

Yeah, I'm getting worried . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 07, 2018, 09:51:37 PM
These pieces will never be shinier than they are right now -

(https://farm2.staticflickr.com/1741/42658914321_c58342b38a_b.jpg) (https://flic.kr/p/27ZC61M)collectivo (https://flic.kr/p/27ZC61M) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://farm2.staticflickr.com/1748/42609497212_bdd2679a08_b.jpg) (https://flic.kr/p/27VfP2E)collect (https://flic.kr/p/27VfP2E) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 07, 2018, 10:26:31 PM
Very nice!

And  . . . . . shiney . . . . .



 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: manta22 on June 07, 2018, 11:12:50 PM
Chris;

Are you going to coat your headers? I'm waiting to pick up mine from a local "Cerakote" applicator. Have you or anyone on this forum had any experience with this coating?

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 08, 2018, 12:03:34 AM
Chris;

Are you going to coat your headers? I'm waiting to pick up mine from a local "Cerakote" applicator. Have you or anyone on this forum had any experience with this coating?

Regards, Neil  Tucson, AZ

Hey,  Neil -

Actually, the header I used on the Grenade was coated.  I can't say that there was any advantage other than longevity - I wrapped it to help keep the heat down.  On the Grenade, all the ports were on the driver's side, so it would have been easy to overheat the intake.  I also wrapped the intake.

But when I pensioned off the header, the buyer commented that it was in great shape - and I had bought it second hand!

So I guess you can say that a coated header is good for three owners.

This header is stainless, we're late to the dance, so I'm just going to wrap it.
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 08, 2018, 10:26:49 AM
We used an unwrapped ceramic coated header for one run....  it was touted to control heat better than wrap.... The heat damage to wiring, control cables and electronics only took 2 days to repair.   :x
If you are using it in a confined space I would use the wrap....  :cheers:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 08, 2018, 03:21:39 PM
Chris,
Speaking of your header, what did Burns come up with for your header design? For our 1000 cc Kawa and using 12,000 for red line they told us that the length should be 16.5 inches starting with a 1.5 dia from the port then expand to 1.625 then expand to 1.75 all lengths between the steps to be 5.5 inches long.

Duke will be starting on these as soon as the lump is back from Engine Dynamics.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 09, 2018, 10:00:56 PM
Chris,
Speaking of your header, what did Burns come up with for your header design? For our 1000 cc Kawa and using 12,000 for red line they told us that the length should be 16.5 inches starting with a 1.5 dia from the port then expand to 1.625 then expand to 1.75 all lengths between the steps to be 5.5 inches long.

Duke will be starting on these as soon as the lump is back from Engine Dynamics.

Rex

Hi, Rex -

Didn't use the Burns modeler - by the time we made the arrangements to get 'er done, time was tight.

We went with the Pipemax model for best torque.  We wound up with a stepped header design - 1 1/4" to 1 3/8" into a 2" collector, - lengths of 10.3" to 11.4" for each diameter, so about 21 1/2" overall length on the pipes. 

Aaron's got it mapped out so that the collector will bring it all together above the frame rail and between the steering column and the fenderwell.  I can use a curved pipe close to the floorboard and still get the car on and off of the trailer without the collector hitting the ramps.

While I'd love a 12,000 k redline, I doubt the rest of the drivetrain wants to spin that fast, so we're capping it at ~9,500.

Finished the dash hardwiring today.  Gone are the temp, oil pressure, tach and A/F gauge.  They'll be replaced by the Digital Dash, which pulls all of that information off of the ecu with 4 wires.  Somewhere in front of the three holes in this picture is where I'll be placing the touchscreen, but without the car here, I can't exactly remember what's visible with the steering wheel in place.
(https://farm2.staticflickr.com/1752/41802726635_651d26eaf8_k.jpg) (https://flic.kr/p/26FXUf8)DSCN5666 (https://flic.kr/p/26FXUf8) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

From the Dynothon, you might remember this box.  We utilized it for the ignition on the dyno.  This time, it will simply bolt to the floor and be able to bring all of the electricals in and out with the help of the amphenol connectors.  Kinda nice not having to build 2 harnesses.
(https://farm2.staticflickr.com/1736/41802725705_06767eed74_k.jpg) (https://flic.kr/p/26FXTY6)DSCN5667 (https://flic.kr/p/26FXTY6) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 13, 2018, 12:37:52 AM
So I get a text from my header guy . . .

"What was the lead time on elbows?"

 :-o
Burns is the only outfit I could find with the small diameter stuff we're using, and they're in California. 

I ordered 2 additional 1 3/8" U pipes and 2 additional 1 1/4" L pipes to finish the job.  Next Day Air from the Left Coast came to almost the cost of the product.

But wait - it gets better.

3:00 this afternoon, Burns calls and tells me they're out of the 1 1/4" L's.

So they're sending U's instead, and if I need any additional straight sections of the 1 1/4", I can get that at SpeedyMetals in New Berlin.  They're right up the street from Pegasus, and I need to start helmet shopping, anyway.

Did I mention that Borla had a snafu on my credit card - entered the "Shipping Address", rather than the "Billing Address", and the card was declined because of it?

I placed the order on the 6th.

It went out today, but I'm waiting for a tracking number.

I DID get the idle adjuster for the throttle bodies built today, so at least THAT's done.

But idling is something I can't be doing right now.

I'm delivering the pipes tomorrow afternoon, and plan to take some measurements so I can at least start soldering up the Amphenol connectors.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 13, 2018, 07:30:52 PM
If this were the Grenade, we'd be done.

(https://farm1.staticflickr.com/891/41883559755_ca7b5f32bf_k.jpg) (https://flic.kr/p/26P7c7B)Header1 (https://flic.kr/p/26P7c7B) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

One more pipe to fit - all praise FedEx - along with the O2 bung.

I like this because the collector remains above the bottom of the frame rails and will give us easy access to the sensor.

Pickin' it up on Friday, pulling the engine Saturday morning, and hope to have the block back in Fordboy's capable hands possibly Saturday afternoon, provided he's not fly fishing . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 13, 2018, 09:54:33 PM
One of the issues that has needed to be addressed was coming up with some plugs for the throttle bodies.

There are some really sweet billet units made in Australia, but the last time I had something shipped over from Oz, the post took better than a month.  :|

The aftermarket TBs I bought were intended for a Kawasaki drag bike, and are fitted with injector bungs.  
The bungs we're using are the stock bungs integrated into the manifold.

Additionally, because the TBs on the bike were set closer together than on the K-Series (88 mm spacing), the balancing tubes were too short.

Rather than run the balancing tubes, we've elected to bypass them.  We will be able to get manifold vacuum information off of the #1 cylinder through the manifold for data acquisition.  No, not ideal, but we're 58 days out, and it's a corner we need to cut.

Melling and Dorman make freeze plugs in virtually infinite sizes.  The balance tube holes are slightly smaller than the injector bungs, and the plugs for the injector bungs will arrive tomorrow, but I was able to move forward on the balance tube holes this evening -

(https://farm1.staticflickr.com/896/42736156562_fc55b22f41_k.jpg) (https://flic.kr/p/287rYry)tbplug2 (https://flic.kr/p/287rYry) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Press fit with a dab of JB Weld, and we should have a leak free, fuel resistant seal -

(https://farm2.staticflickr.com/1736/27916829177_9149878b75_k.jpg) (https://flic.kr/p/JwV3GZ)tbplug1 (https://flic.kr/p/JwV3GZ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Epoxy - the SCIENTIST'S duct tape!

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 13, 2018, 10:28:10 PM
I mentioned the idle adjuster yesterday.

It's a cut-down idle adjusting arm off of an SU, welded to the TB bracket. 

Scary, eh . . . Chris and a welder . . .

(https://farm2.staticflickr.com/1757/40975617130_ddbbd8dab0_k.jpg) (https://flic.kr/p/25qSKpq)idleadjuster (https://flic.kr/p/25qSKpq) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

It operates on the same TB shaft as the accelerator cam, but the opposite end of the shaft.  Provided the other three can be properly synced to this TB, we're golden.
Title: Re: Milwaukee Midget
Post by: handyguy on June 14, 2018, 12:10:56 AM
On my s/u's I cut the top half of the butterfly shaft off , thinned the butterfly and knife edged it , used button head screws and ground them off even on the thread end and thinned the top where the allen wrench goes ..  STEVE
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2018, 12:24:36 AM
On my s/u's I cut the top half of the butterfly shaft off , thinned the butterfly and knife edged it , used button head screws and ground them off even on the thread end and thinned the top where the allen wrench goes ..  STEVE

Vizard mentions that trick in his A-Series book - takes a 130 cfm H4 up to about 160, and with the smaller diameter, the flow velocity remains favorable.

Nice thing about SUs at Bonneville is that they tend to auto-correct for air density.  :wink:
Title: Re: Milwaukee Midget
Post by: jacksoni on June 14, 2018, 07:53:37 AM
Chris- the header looks nice. I see one wish for that isn't going to happen (a bit more length off the head before making the turns) and one problem that has bitten me more than once trying to get through tech. That is the in addition to collector proximity to body work (?foot well that gets really hot thereby) but more that the collector is pointed at the track. There is a specific (why???) rule about that and they are looking and may make you do something about it. Couple of times I made a slightly curved plate that bolted to the lip of the collector that deflected exhaust back/away from the track. It passed. See my above about heating the foot well. First run with such an arrangement filled the cockpit with smoke from the paint being scorched.  :|  ( separate cars on these two occasions). So I bit the bullet and a curved extension to the collector that properly directed exhaust back with none at frame rail or track and that's ok. But of course this changes somewhat the collector tuning. It may not be a big factor but we are in the #1 Fordboy territory "Mark, what counts? Reply: Every dam..ed little thing." and #2 problem mentioned previously - what is it 52 days? I know you don't need problems but you won't make it through tech the way it is if my experience means anything. I know space is minimal. Some sort of deflector is needed. Sorry. Keep on trucking.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2018, 09:22:19 AM
Mornin', Jack -

I made Aaron aware of the rule when we started.  It's my understanding that the exhaust direction rule was put into place to prevent dust storms at start-up at El Mirage, and it carried over to Bonneville.

There is an elbow at the bottom that directs the exhaust straight back under the car.  I'll be adding a section of exhaust pipe to direct it out the side -

(https://farm2.staticflickr.com/1752/42794476171_674a1f3760_m.jpg) (https://flic.kr/p/28cASQ4)image (https://flic.kr/p/28cASQ4) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


This is how it's looking as of last night -

(https://farm1.staticflickr.com/883/42077429974_c40e973fb2_b.jpg) (https://flic.kr/p/277ePYA)image (1) (https://flic.kr/p/277ePYA) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I've got some leftover heat shielding from the Frankensprite that I'll use to deflect heat from the foot well, and I'll wrap the exhaust pipe as well as the header. 

It sits close to to the floorboard, and without the wrap, the heat transmits through the floor directly into the aluminum seat.

Seat warmers are nice on a cold Wisconsin morning - not on a desert salt pan.  I have no intention of making myself a heat sink.

The primary lengths are right, and there are compromises on the collector.  If we had the time to really dig in, we'd probably be able to improve this, but at 57 days out, I'm grateful to have a header that fits.

Title: Re: Milwaukee Midget
Post by: jacksoni on June 14, 2018, 09:30:29 AM
Perfect. Your drawing is exactly how mine looks now. Glad I did not bring up an unanticipated problem. Onwards and upwards!  :cheers: If the creek don't rise and we both make it out there, I am bringing some local brew for Mark. Extra for you. I have already tested it and pronounce it fit for consumption.  :-D :-D :cheers:  (it actually is brewed right close to where his family is in Baltimore. )
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2018, 10:07:14 PM
I've been fretting about not having the Midget in the garage.  Turns out, there's enough to do that by taking the Midget OUT of the garage, I've been able to really focus on getting some essential things done that AREN'T sitting 45 miles away.

This whole throttle body thing came together rather effectively.  If it wasn't the only thing DIRECTLY IN FRONT OF ME, I might have pushed it off.  But now, I'm in striking distance.

ALL BUNGS ARE PLUGGED.  The frost plugs are pressed in and JB Welded into place, air tight, and actually, kind of attractive -

(https://farm1.staticflickr.com/896/42805733971_446806ebd9_k.jpg) (https://flic.kr/p/28dAzo4)DSCN5673 (https://flic.kr/p/28dAzo4) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

One thing I have yet to determine is this.  On the last TB, there is a mounting flat for the TPS that hasn't been drilled or tapped to locate the sensor, and it has no clamp-down feature for radial adjustment.  Additionally, the sensor screw holes are not slotted for adjustment.

I have about 85 degrees of motion on the butterfly shaft, and the TPS has about 120 degrees of range.

The sensor can be calibrated through the software, but I'm wondering if there's a "best position" that I should be using on the initial TPS placement set-up.  I'm looking to drill and tap the flat on the TB in the appropriate position.

I've got that question posed to the tech folks at Holley.  They've been really good about getting back to me so far.

I asked this because my dad and I once installed one of the VERY early Pro-Jection systems on a 390 Ford, and I recall that I needed to set the sensor at a predetermined ohmage, although I can't remember if it was at WOT or idle.

My gut tells me that if I place the sensor in such a way that the TPS operates radially in it's middle range, I can program the ecu to "learn" the range, and I should be good, but I'm waiting to confirm that.

(https://farm1.staticflickr.com/887/42805735311_71541072fb_k.jpg) (https://flic.kr/p/28dAzMa)DSCN5672 (https://flic.kr/p/28dAzMa) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 15, 2018, 01:08:32 AM
MM said:  "... predetermined ohmage,..."

Chris, was it too much beer or just too late, although 9 or 10 in the evening isn't really that late, but ---

OHMAGE??

How 'bout "resistance"?
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 15, 2018, 05:58:53 AM

If this were the Grenade, we'd be done.

Uhhh, as a racer, if you are done, you might as well retire . . . . . .     And yes, I know what you meant.

In the world I choose to exist in, engine development, if you contend to be "a real racer", say somebody who holds a record, NEVER CEASES.     Because if it does, you cease to be competitive.




I like this because the collector remains above the bottom of the frame rails and will give us easy access to the sensor.

Pickin' it up on Friday, pulling the engine Saturday morning, and hope to have the block back in Fordboy's capable hands possibly Saturday afternoon, provided he's not fly fishing . . .


midget,

Much to say,

No dam* time,

Give me a call this am, re: dropoff.    Weekend availability spotty . . . . . .

 :dhorse:
Toodamnbusyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 15, 2018, 06:53:25 AM
Is the photo misleading?

#3 and #4 appear to be very different in length.

? ? ? ? ? ?

 :dhorse:
? ? ? boy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2018, 09:29:21 AM

In the world I choose to exist in, DEVELOPMENT NEVER CEASES.  Because if it does, you cease to be competitive.

That's going up on the wall in my office.
MM said:  "... predetermined ohmage,..."

Chris, was it too much beer or just too late, although 9 or 10 in the evening isn't really that late, but ---

OHMAGE??

Dear Comma Cop -

As per Webster -

"Definition of ohmage: the resistance of a conductor expressed in ohms."

Your friend,

The Dictionary Dick
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 15, 2018, 09:43:43 AM
Just paying homage to recalcitrant electrons? :? :-o :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2018, 09:59:43 AM
I think Doowy has Lysdexia . . . :wink:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 15, 2018, 02:48:01 PM
Ohmage is really a word, hey?  I'll be go to hell...
Title: Re: Milwaukee Midget
Post by: floydjer on June 15, 2018, 03:04:25 PM
Generally used as an expression Slim, to wit. " Oh...   Ma...  Ge..."
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 15, 2018, 06:53:47 PM
Chris, looks like they are going to give you another record to challenge... Next year you might be able to run in I/IGT....  :-D
 :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 15, 2018, 07:42:21 PM
Chris, PM sent.

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 16, 2018, 12:28:30 PM
Chris,


Wow!


1.5 million views +


Wow!


 :dhorse:  :dhorse:  :dhorse:
Tootalkyboy
Title: Re: Milwaukee Midget
Post by: Andyman on June 17, 2018, 12:34:05 PM
And today is the 10 year anniversary of this thread. You're right at 2 posts a day for 10 years.

Andy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 20, 2018, 11:27:33 PM
Relief?  Well, for the throttle bodies, perhaps -

(https://farm2.staticflickr.com/1790/42882417782_e80794a45d_b.jpg) (https://flic.kr/p/28knANJ)IMG_20180620_221004284 (https://flic.kr/p/28knANJ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

This is what I had before - the rear TB catching on the footwell -
(https://farm1.staticflickr.com/832/39802406800_66e4b4a03d_k.jpg) (https://flic.kr/p/23DcJR7)DSCN1213 (https://flic.kr/p/23DcJR7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

The insert is an outside corner of an old Rauland school PA rack, which had a nice curve on it.  I'll tack it in tomorrow, and see how it looks.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 21, 2018, 10:39:33 AM
Chris, that gave me an idea for a new 'green' slogan so you can apply for federal disaster aid, "Racers Recycle Faster!"  :-o :-D
And the car is green!!  :cheers: Hell, your whole project is recycling nirvana! :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2018, 10:52:46 AM
Chris, that gave me an idea for a new 'green' slogan so you can apply for federal disaster aid, "Racers Recycle Faster!"  :-o :-D
And the car is green!!  :cheers: Hell, your whole project is recycling nirvana! :cheers:

It's kinda crazy, the number of recycled pro-audio pieces I've been able to integrate into this build.  In the past, I've used a microphone jack for the crank trigger (a shielded 3 pin connector - better shielding than the usual auto-spec pieces it replaced), and a 4-pin XLR jack and plug for the tachometer - which hangs where the rear-view mirror was and plugs straight into the dash.

A good friend of mine, Mike Hoffmann - produced the Verve Pipe, worked with the Violent Femmes, opened for the Go Go's and The Clash - probably one of the most accomplished musicians I personally know - put it this way . . .

"It's not the knobs . . . it's the knobs BEHIND the knobs".

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2018, 11:18:04 PM
The shortened driveshaft got picked up today, and I started a bit of welding on the relief insert.  Not going well, so I walked away from it for a bit of a break.  Tough to get at it, what with my frame between the frame rails, and very peculiar angles to come at it. 

There will be a bit of grinding to smooth it out, and a few additional stitches, but while I doubt I'll ever develop this skill to the point of "professional" level, I'm confident I can get this to the point of "acceptable".

Gaskets are now south of the "Cheddar Curtain".  I'm FINALLY off work next Monday, Tuesday and Wednesday - three days of PTO that were SUPPOSED to have been distributed out over the last month.  Three days of uninterrupted focus on my part is much needed.

Really can't back out now - we're listed in the pre-entry.

333 entries, 6 in GT, one in BGT - 2% of the participants - and the SCTA is looking to further subdivide the category?  :|

http://www.landracing.com/forum/index.php/topic,17213.msg314343.html#msg314343 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 24, 2018, 12:26:22 AM
It's taken a while to get product placement set up, but this is likely going to be the plan-O-gram.

(https://farm2.staticflickr.com/1824/42257717934_56ad3f7d2c_k.jpg) (https://flic.kr/p/27oaRiG)DSCN5675 (https://flic.kr/p/27oaRiG) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Thanks to Rex for the Accusump - It's going to be a fairly long run to the driver's side and front.  But given that we've radically changed the oil pan, despite it still holding the same quantity due to the elimination of the engine lay-over, having a couple of extra quarts as back-up is reassuring.

The relief shelf is done, the main electrical output has been re-routed, the main fuse panel will be inside, and I'll be remoting individual fuses and relays for the fan, fuel pump, Accusump and water pump, minimizing high current draws through the Amphenol connectors and simplifying service. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 24, 2018, 11:55:47 AM
I just received an e-mail from the president of the MG club I belong to.

There is an event in Delavan, Wisconsin this week - the GOF, or "The Gathering of the Faithful".  It's at the Lake Lawn Resort - a nice place for a vintage car show, and they have well manicured lawns.


"An edict has come down from Lake Lawn. MG3 members registered for 2018 GOF Central in Delavan need to know that Lake Lawn Resort requires those showing their cars need to PROVIDE and place a sheet of cardboard under their vehicle during the Friday car show, in order to protect the grass.  Our reputation precedes us."   :roll:

Title: Re: Milwaukee Midget
Post by: forker on June 24, 2018, 03:34:36 PM
That's an excess of character escaping, you know; people should be happy to receive it. It's a gift that we make, happily.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 25, 2018, 09:48:26 AM
"An edict has come down from Lake Lawn. MG3 members registered for 2018 GOF Central in Delavan need to know that Lake Lawn Resort requires those showing their cars need to PROVIDE and place a sheet of cardboard under their vehicle during the Friday car show, in order to protect the grass.  Our reputation precedes us."   :roll:

Send the results here: http://theinkblot.com/
O n l i n e  R o r s c h a c h  T e s t  :-D :cheers:
Of course it will only confirm that we're all nucking futs!  :x
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2018, 08:58:24 PM
All those pictures, and the only answers I could come up with were Triumph, MG and Harley-Davidson . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 28, 2018, 06:04:24 PM
I'd be remiss, if not grossly negligent, if I were to let today pass without acknowledging the birthday of my good friend, Fordboy.

Mark, you have been instrumental in the success of this project.  You have brought a clear, strong and necessary degree of mental discipline to the Milwaukee Midget, and I will be forever grateful.

Thank you!

Before the leaves change color, I want to introduce you to the Yellow River in Northeastern Iowa.  The trout are like whales, the access is easy, and until now, it's the best-kept secret fishing stream in the Midwest.  :cheers:

HAPPY BIRTHDAY, MARK!  :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 29, 2018, 12:40:08 AM
Were you trying to slide a birthday by us Mark? 
Happy Birthday  :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 29, 2018, 01:24:13 AM
I'm only an hour or so tardy.  Many Happy Returns of the Day, Mark.  Thanks for the fun and learning. :cheers:
Title: Re: Milwaukee Midget
Post by: ggl205 on June 29, 2018, 08:38:05 AM
Mark, your age is not displayed so I am guessing that, with this birthday, you are officially in geezerdom?

John
Title: Re: Milwaukee Midget
Post by: Queeziryder on June 29, 2018, 08:52:09 AM
Hi Mark,
Wishing you all the best from the other side of the pond.  :cheers:  :cheers:
I might be getting some more schnapps this autumn if more thinking fluid is req'd
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 29, 2018, 09:24:15 AM
Mark, your age is not displayed so I am guessing that, with this birthday, you are officially in geezerdom?

John

That train to Geezerdom done left the station.

Actually, a more accurate assessment would be to say that his years have finally started to correspond with his geezerdom . . .

 :wink:
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 29, 2018, 06:46:52 PM
Happy Birthday MARK!!!! From one old fart to another!

Rex
Title: Re: Milwaukee Midget
Post by: Harold Bettes on June 30, 2018, 12:01:56 AM
Marcus Areleus Raceasauras,

Happy Birthday! Hope you have a good one and get to wet a fly or so to perhaps catch the great lunker, too.

Regards,
HB2
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2018, 11:22:12 AM
eBay EFI - only thing left is to get the fuel rail built -

(https://farm1.staticflickr.com/847/42205198465_6b445fd755_k.jpg) (https://flic.kr/p/27iwF6B)DSCN5676 (https://flic.kr/p/27iwF6B) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

The one real issue was getting the larger fuel injectors located.  The plastic manifold has the correct angle for the injectors, but before I went with the European style hose clamps, the injector's waists were hitting on the clamps.  That's been cleared, I'll trim back the hose just a bit more, and as a bit of insurance, the hoses will be glued to the manifold with 3M Black Super Silicone -

(https://farm1.staticflickr.com/917/43059743922_5e7c2bc19a_k.jpg) (https://flic.kr/p/28B3rFY)DSCN5677 (https://flic.kr/p/28B3rFY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 30, 2018, 04:30:31 PM
Chris,
The injection looks great! Interesting contrast between my Kawa motor (see pic) and your BMC regarding the inlet angle. The BMC inlet is 90 degrees to the cylinder bore and my Kawasaki is at about 60 degrees. The big diff is the short side radius. What was the year that your motor first came out?

Rex


Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2018, 08:26:20 PM
The K-Series came out in 1988 - used in a plethora of MG and Rover hatchbacks and the MGF, none of which ever made it to the US.  The big bore version was also the first engine Lotus put into the Elise, before they switched over to Toyota - that allowed them to export to the US.

It's a pentroof, so the angle on the short side radius isn't too ugly, but clearly the Kow has the advantage.  Mark is doing a touch-up on the ports - they don't need to be enlarged, but the SSR is the area he intends to address.

We used the injector bungs on the chopped stock manifold, despite having 2 other options on the TBs.  With it mated up to the head, you can look down the bung and see the back of the valves, so while the air will need to make the corner, the fuel has a straight shot.  The options on the TBs just didn't offer that kind of direct path.

We're at ~ 38mm runner diameter to keep the flow rate up.

Looks like you could shoot a Howitzer down your TBs and likely miss the butterflies!   :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2018, 09:20:14 PM
When the weatherman starts talking about temps on the "Kelvin" scale, it's time to start drinking.

Stuck to iced tea up until now - but Kate took off to hang with her friends, grabbed the cooler, and took all of the ice!

This is why God made canned beer.

Picked up the fittings for the fuel regulator today, and placed an order for a AN -10 90 for the Accusump.  Should be here Tuesday.

Speaking of which - I cleaned it up last week, and pumped it up to 82 lbs, and low and behold, it's still holding.  Thanks again, Rex!
(https://farm1.staticflickr.com/836/29246587288_bf7260005c_k.jpg) (https://flic.kr/p/LyqpsY)DSCN5683 (https://flic.kr/p/LyqpsY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Plumbing this in is proving to be a challenge - it's a space issue, but one thing I've wanted to do was reinforce the front portion of the inner fender wells, and by using another piece of the old Rauland rack, I was able to provide a place that I can hang the oil filter, and shroud some salt from kicking up into the engine compartment -
(https://farm1.staticflickr.com/840/43118710231_bb6b92fa70_k.jpg) (https://flic.kr/p/28GfEjt)DSCN5680 (https://flic.kr/p/28GfEjt) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
By routing the hose in front of the radiator and behind the grill, it keeps things tidy and out-of-the-way -
(https://farm2.staticflickr.com/1828/29246591488_10a0427838_k.jpg) (https://flic.kr/p/LyqqHo)DSCN5681 (https://flic.kr/p/LyqqHo) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
A concern brought up by Neil - and vehementaly reinforced by Mark - was that the strut mounts for the motor mounts were inadequate.  As I needed to stop at work anyway to pick up the van for a 4th of July set-up I'm doing tomorrow, I grabbed all of the components and reworked the attachment.  The shop is nominally air conditioned, we've got an adequate drill press, and if I'd have tried this at home in the garage with a hand drill, I'd likely have suffered heat stroke. 

Yes, I DO feel better about this arrangement, and thank you both for needling me on this -
(https://farm2.staticflickr.com/1810/43118708471_ac2ce24c40_k.jpg) (https://flic.kr/p/28GfDN8)DSCN5682 (https://flic.kr/p/28GfDN8) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on July 01, 2018, 01:49:16 AM
I believe that was me on supporting the engine mount towers but no biggie.
Using silicone to stick the intake hoses..... the gas cloud in the runner will dissolve the stuff so use it sparingly so you don't suck the crap under an intake valve.
Contact cement works wonders for that & won't come off in chunks. Put it on the pipe but not in the hose then let it set up before assembling it & the hose will stick to it like $hit on a blanket with a hose clamp. It works great on boost hoses, I've been doing it on Acert twin turbo Cats for years.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 01, 2018, 08:13:25 AM
Hey, Sid -

It's my understanding that the 3M stuff is the best bet for intakes in that it has a very high resistance to fuel.  In addition, the fuel enters the engine downstream of the joint between the TBs and the intake stub, and the two pieces butt together, so if we go with goo on just the pipe like you suggest, there's very little chance of us ingesting an implant . . .



 :-o 
Title: Re: Milwaukee Midget
Post by: jacksoni on July 01, 2018, 08:17:09 AM
There is at times reversion though so can't count on fuel not reaching the goo, but the technique you and Sid are contemplating should minimize any issue.
Title: Re: Milwaukee Midget
Post by: SPARKY on July 01, 2018, 09:29:19 AM
ahh the reversion syndrome---I experience that in my youth with various excessive combinations of alky  :roll:
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on July 01, 2018, 10:51:50 AM
IR manifolds experience fuel standoff due to pulse rate & it's not uncommon to see a fuel cloud outside the velocity stack at a given rpm range.
  Sid.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 01, 2018, 12:52:59 PM
IR manifolds experience fuel standoff due to pulse rate & it's not uncommon to see a fuel cloud outside the velocity stack at a given rpm range.
  Sid.

Well, we'll just have to make sure that we keep the fuel properly directed and keep the RPMs up!  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 01, 2018, 07:53:13 PM
Much of the day shot due to work, but I was able to continue progressing a bit.

Plumbing continues - the Davies-Craig water pump is likely going to live right about in this area -

(https://farm2.staticflickr.com/1762/42421037424_8c08536073_k.jpg) (https://flic.kr/p/27CAUuY)DSCN5684 (https://flic.kr/p/27CAUuY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Fabbed up a bracket for it - the instructions insinuated that using the radiator hose was sufficient to hang the thing in most circumstances, and would "insulate it from vibration".

I don't buy it.

Christopher Plumber - out.
Title: Re: Milwaukee Midget
Post by: salt27 on July 01, 2018, 08:26:18 PM
Chris, I prefer the oil filter adapter mounted so the filter is below it.

That way the filter can be filled with oil before installation and its less mess when removing it.


  Don



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 01, 2018, 09:06:54 PM
Chris, I prefer the oil filter adapter mounted so the filter is below it.

That way the filter can be filled with oil before installation and its less mess when removing it.

  Don


As do I.  Both the pump and the oil filter adapter are just clamped into place to scout out locations.  I can flip the oil filter, if that's what the space dictates when the motor goes in.

I'd also prefer locating the water pump a little lower, but again, without the engine in place, I need to give it my best educated guess. 

Nothing is bolted up, yet - keeping both options open.  Hopefully we'll be able to finalize this soon.

Back to Illinois on Tuesday.
Title: Re: Milwaukee Midget
Post by: salt27 on July 01, 2018, 09:15:48 PM
Gotcha, Keeping my fingers crossed for you.
Thanks again for taking us along on this adventure.   :cheers:

 Don

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 04, 2018, 03:26:48 PM

Thanks again for taking us along on this adventure.   :cheers:



Hold on tight, Don - it's starting to accelerate.  :-D

I'm just about caught up with the rest of the chassis, and Leni down at T&T let me in this morning to prep a few engine parts.  I've also farmed out a few items to take pressure off of Dr. Fordboy.

You know you're in a thrash when you have no time to take pictures and forget to buy beer.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 08, 2018, 12:25:49 AM
Fuel rail is just about done - pic looks good - hopefully ready to go by Wednesday -

(https://farm2.staticflickr.com/1809/29398948018_ff071be7c6_b.jpg) (https://flic.kr/p/LMTi17)fuelrail (https://flic.kr/p/LMTi17) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Took the harness in to work this afternoon - we've got a nice bench for soldering projects.  It's an unterminated piece, but I need to finish up the Amphenol connectors, and being away from the distractions of home kept me focused.  I'll pigtail it and finish it off with the terminations as soon as I get it home. 

I want to get it wired and plumbed in the car to get it started, make sure it will run, and once I know that the electrical is wired properly, pull the whole kit and take it back for tuning on the dyno. 

?Five years ago, my first bout with the dyno and the standalone ignition on the Granade found my floundering, only to discover I had mispinned the harness.  Blew a whole day on the dyno, and I don't want to repeat that mistake in front of everybody.  It's going to at least run before it goes into the bay.

Tuesday will find me in Illinois, hopefully getting the short block together by day's end.

Mark's been swamped - that's why he hasn't been posting.  My employer understands I'll be taking some time off this month to get ready for August, and they're remarkably cool with that.  WE've got a bit of a lull at work at the moment, and I'm jumping on it.

I think it's all still doable, so I'll just keep doing.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 09, 2018, 07:28:21 PM
https://www.facebook.com/GentlemenDriversASD/videos/1090394514385973/ (https://www.facebook.com/GentlemenDriversASD/videos/1090394514385973/)


Chris you may have seen this
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 09, 2018, 10:25:40 PM

Chris you may have seen this

Oh, yes.

I like the line "Built on the lines of the Eyston and Gardner cars".

It IS, in fact, the EX 179 that George Eyston and Ken Miles drove for MG in 1954.  Ken Miles and John Lockett ran it again as an MG in 1956, then, in 1958, BMC used it as a testbed for engine development of the A-series engine.  They called it the "BMC Development Project EX 179".  In the film here, they had rebadged it yet again as the "Austin-Healey EX 219", and as they were promoting the Sprite at the time, they stuck that moniker on it as well.

Why not?  BMC  badge-engineered Wolseley, Riley, Austin, Morris, MG - why stop at the production cars?

'59 was the last year for BMC at Bonneville.  The success of the Mini, Twin-Cam development of the MGA and a new focus on the MGB took BMC into more traditional, higher profile forms of racing - Rally, Le Mans, etc.

People would actually show up and see the cars race at Sebring.  For promoting a car, that's where the value was.

Bonneville only gave you bragging rights, a sunburn, and spectacular filming opportunities.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 14, 2018, 07:50:20 AM
Hi Guys,

Haven't been on in quite a while, reasons later.    But now that I have a moment, I want to give a belated, and heartfelt, "THANK YOU", for all the birthday good wishes.   And yes:

A/   I've added another year recently,
2/   I'm not "hiding" anything, just not paying as much attention to those numbers,
d/   Geezerdom?  What is it anyway?   The "expectation" that rules and procedures be followed?    I sense an "endless" debate, for which I no longer am willing to expend the "energy" . . . . . .

Again, a grateful thank you to all.

 :dhorse:  :dhorse:  :dhorse:
Mark
Title: Re: Milwaukee Midget
Post by: ggl205 on July 14, 2018, 08:41:59 AM
Geezerdom?  What is it anyway?  I sense an "endless" debate, for which I no longer am willing to expend the "energy" . . . . . .

Mark, you could not have given a better definition, if you had tried.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 15, 2018, 09:01:17 AM
7/15/2018 Update,  FYI . . . . .


We have been "pulling out all stops" to make the goal of attending SpeedWeek 2018, working non-stop to get the to do list completed.   Leaves little to NO time for posting, for both myself and Chris.

Chris is leaving no stone unturned, and I am using up a lifetime of favors dragging other "talent" into the project:

A/   Wiggle pin, machinist and fabricator of renown, and engineering debate partner, has been brought in to pick up some of the fabrication slack . . .
2/   Viking boy, to perform the Rottler CNC maching of the block and head, for the o-ring grooves and block receiver grooves . . .
d/   Drewski, outside machinist who produces most of the custom fuel rails for T&T . . .
z/   Pipeman, pipe fitter by day, stainless steel exhaust welder by night . . .  (not currently a Marvel superhero, although he might get nominated . . . )

And this is just the main sub list.   Countless others and specialty component suppliers have been involved.   My point is that it is very difficult to produce a "good effort" completely on your own.


Thank you to everyone who has touched this project, and that includes the readers of all this "blather".

 :dhorse:  :dhorse:  :dhorse:
Wearyelder
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 15, 2018, 10:09:38 AM
After dropping off Mark at home yesterday, after a 9+ hour day at T&T, he handed off to me a lifetime supply of -3, -4 and -6 fittings which I'll be combing through today to get the plumbing in place for this engine insert.  

It's more than a heart transplant - it's more akin to a heart and lung transplant.

I can get most of this in place in the next few days, but there will be some fettling that really can't occur until the engine is in place.  Still, with this raft of fittings, I'm prepared.

Mark busted his Acura yesterday.  Cut the head for the new valves, and did a great clean-up on the ports and bowls.  The head design flows really well already, and with the larger valves and a cleaning up of the transition areas at the valve seats, we'll easily meet the demands of a 1 liter without killing port velocity.

Mark will flow-bench this head to get the numbers.

I'm convinced that the choice of modifying the stock manifold was the right way to go.  Injector angle is spot-on, the diameter is correct, and the injector set-up looks all business.  It has turned out to be a lot - and I mean, A LOT less flimsy than I had anticipated.  You can do chin-ups off of the fuel rail.

I attended the niggling details that have been hanging over this end of the project.  I found the original coolant output fitting for the head and re-tapped it for the Holley temp sensor and a 1/4 pipe fitting for coolant return.  I also whipped up a cover plate for the intake cam shaft end - I actually found the original piece for the exhaust side.  Keep in mind, it's been 4 years since I tore this engine down - I'm in a re-introduction phase with respect to some of the sundries, and some of those have fallen through the cracks.  We bead blasted the valve cover, and I spent about an hour and a half bent over the wire wheel and parts cleaner prepping bolts, after which I bagged them up into "kits" for head and cam-ladder assembly.

Mark and Mike came up with a REALLY clever positioning for the crank trigger, and it will make the final wiring loom REALLY neat and clean.

This morning will find me in the garage organizing to finish.  If I won't be using it, it goes back in the house or into the trash.  If I will be using it, it will get a tag.  Time to clear the space - there's work to be done.  
Title: Re: Milwaukee Midget
Post by: Dr Goggles on July 15, 2018, 07:15:19 PM
This for you two...

He would see race cars in movies, on TV, in magazines, and in books
He thought that some of these race cars might be right for him
And through the years, by keeping the perfect structure fixed in his mind
Or somewhere in the back of his mind
That he might, by force of will, cause his car to approach those of his ideal
The change would be very subtle
It might take ten years or so
Gradually his car would change its shape
A more aggressive cam
Wider, smoother ports
custom pistons
A shorter stroke

[Spoken Verse 2]
He imagined that this was an ability he shared with most other people
They had also molded their cars according to some ideal
Maybe they imagined that their new car would better suit their class
Or maybe they imagined that their class would be more competitive because of their car
This is why first impressions are often correct
Although some people might have made mistakes
They may have arrived at a race car that bears no relationship to them
They may have picked an ideal appearance based on some childish whim, or momentary impulse
Some may have gotten halfway there
And then changed their minds

Apologies to David Byrne
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 16, 2018, 12:05:47 AM
James, thanks for that.  

"In his mind, or somewhere in the back of his mind"

There are times when the most difficult thing is getting my mind to embrace and act upon what's in the back of my mind.

So far, so good.

"Few understand what I'm trying to do but they vastly outnumber those who understand why."

To the vastly outnumbered.   :cheers:



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 18, 2018, 12:35:20 AM
A frustrating, yet productive day both above AND below the Cheddar Curtain.

We're not happy with the valve-to-piston clearance.

Meah - not the first time I've been bitten in the ass by a long rod-to-stroke ratio.

Leni at T&T got on the horn with Diamond, and they agreed to fix it as a rush job - which speaks highly to the relationship T&T has with the folks on the other side of Lake Michigan.  They've got the CAD files in their system - we'd be dialing it all up from scratch, so while it might burn a day, the potential of a foul-up is greatly reduced.

I tore the short block down and shipped out the pistons this afternoon while Mark made good time setting up the cam and buckets.  It's POSSIBLE we'll see the pistons back on Friday - more likely Monday - but that should put the engine back in Milwaukee no later than Monday night or Tuesday.   

It was a short day for both Fordboy and myself in Illinois, but I got back to Beerhaven and made big headway on plumbing and electrical.  It should be elegant when it's done.

I'll be picking up my order of silicone elbows and sundries from Pegasus on my lunch hour tomorrow.  I've got enough photos and wiggle room with silicone lengths that I can cut the aluminum cooling tubes, and then bring them back to T&T to get the collars rolled.

The 12V buss bar is in place under the hood, as is the water pump, power lines to the ECU, fuel filter, the radiator and the fan.
 
We're still airborne, and the trajectory remains doable.

Once the engine is back in Milwaukee, it all falls on me.  I'm going to need to get really smart REALLY fast on EFI.  The plan is to confirm that everything is working as it should, dial in a base map, pull it out, and throw it on the dyno.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 21, 2018, 10:09:54 PM
Plumbing all roughed in - final pipe and hose cuts await the engine.
Electricals - water pump, fuel pump, fan, Accusump, all wired, relays in place, all tested, functioning, fuses in place, battery charged and in place.  I can install the dash Sunday to get the eletricals behind me.

The electronics I need to move a bit more cautiously on.  They will need the engine in place as well, but I can guesstimate a few cable lengths and positions.

Strike while the soldering iron is hot.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 22, 2018, 07:38:31 AM
I am missing a transmission that may be another 7-10 days. I need to leave 8/6.  :-o You have yet to have an engine make smoke (good kind, not what you let out of wires and other stuff accidentally  :roll:). I am really pulling for you to make it. Counting on being able to pay Mark the suds I have for him (and you) in the pits early in the meet.  Keep at it. Will be following things. :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2018, 09:34:57 AM
I am missing a transmission that may be another 7-10 days. I need to leave 8/6.  :-o You have yet to have an engine make smoke (good kind, not what you let out of wires and other stuff accidentally  :roll:). I am really pulling for you to make it. Counting on being able to pay Mark the suds I have for him (and you) in the pits early in the meet.  Keep at it. Will be following things. :cheers: :cheers: :cheers:
We're pressing on, Jack.  At this point, I'm simply working on what I can, and so is Mark.
Key is this - we won't make the dance unless we're able to dyno beforehand, but I also need to be sure everything works in the chassis before we dyno.  A buttload of wires facing me, some of which I really can't terminate until the engine is in place.
We can do it, but we're at the point where we can't afford any surprises, and I can't make any miscalculations.
Keep the beer on ice. :cheers:

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 22, 2018, 11:45:52 PM
Dash is in and wired, and SHAZZAM, all the switches work.  Even managed to create a small gusher of fuel when I flipped on the fuel pump switch . . . :roll:

I pulled the top off to make easier access to the interior, cleaned up and painted the floorboards and tunnel - even industrial grey gets dingy looking after 4 years of non-use.

Battery is charged up and securely in place, wired up a 20 V volt meter, which the new 16 volt battery spun to 19.  Set up the return line with a -6 fitting.  Fuel filter bracket is due in tomorrow, and I think I can flare the stainless main line onto the end of the filter, which will give everything a bit more support.  I know where the intake lines up in the chassis and I have the regulator ready to go, so I'm shooting to have that end of the plumbing handled tomorrow night.

Taking the Holley Digital Dash into work to build a bracket during lunch.  That will fit square on with the steering column.

I hadn't sat in this thing for almost a year, but it provided a reminder as to why we do this. 
Title: Re: Milwaukee Midget
Post by: Lemming Motors on July 23, 2018, 07:51:19 AM
I was going to ask if you had the specialist Lucas part # 530433 on hand for your re-wiring but Dash is in and wired, and SHAZZAM, all the switches work suggests you are not using any Lucas bits.

I am told that electrical smoke is interchangeable so you could use Ford or Mopar smoke but when I had the Mk1 Midget and the Europa I preferred to use Lucas smoke - especially as it is more readily available.

Good luck and Godspeed to everyone heading to the salt in August - I wish I was there.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2018, 10:47:32 AM
I was going to ask if you had the specialist Lucas part # 530433 on hand for your re-wiring but Dash is in and wired, and SHAZZAM, all the switches work suggests you are not using any Lucas bits.


Part of the "Brexit" accord . . . Lord Lucas, "Prince of Darkness", has been ostracized, exiled and banished from the Pommy Pygmy Playhouse forever more, ne'er to spread his evil and vile stench and frustrations upon the good peoples of Beerhaven or Bonneville again.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 23, 2018, 11:35:38 PM
I kinda like this -

(https://farm1.staticflickr.com/935/43603167131_93e00c268a_b.jpg) (https://flic.kr/p/29r4CtD)dash (https://flic.kr/p/29r4CtD) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I could have wired or plumbed in:
1. A Tach
2. An Oil Pressure gauge
3. A Fuel Pressure Gauge
4. A Temp Gauge

Or I can plug this directly into the ECU, customize their positions on the screen and have everything right between my hands.

Let's hope it works.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on July 24, 2018, 12:58:17 AM
Has Lord Lucas made it past 7-segment character displays? :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 24, 2018, 08:13:38 AM
Has Lord Lucas made it past 7-segment character displays? :roll:

Lord Lucas has been torn asunder in a Machiavellian coup toward the goal of digitization.
Title: Re: Milwaukee Midget
Post by: kiwi belly tank on July 24, 2018, 11:22:24 AM
If you haven't already, add a low oil pressure idiot light. It will be the best $20 you ever spend.
  Sid.
Title: Re: Milwaukee Midget
Post by: manta22 on July 24, 2018, 12:47:01 PM
Chris;

Digital displays have one very serious problem-- you can't read the screen in bright sunlight. This is why the military pays big bucks for "sunlight readable" displays and indicators. The other problems are that unless the software generates an analog gauge display, you are reading numbers, not glancing at the relative angle of a needle. Synthesizing an analog display on such a small digital display won't result in a very readable output.

I'd mount a tach and oil pressure gauge directly in front and the water temp and fuel pressure further over in the dash where you have room. Those are secondary parameters that don't need to be checked frequently.  Just my opinion...FWIW.  :-P

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 24, 2018, 01:24:19 PM
Hi, guys - and as always, thanks.

The big advantage to this system is that it's customizable.  The displays can be analog analagous, ie, display like a gauge rather than a calculator, and I can set up warning light parameters.  So if the OP drops below "X", the display will show a warning light, and while I haven't got too deeply into it, I believe the ECU can be programmed to shut down in the event of a severe OP drop.

Additionally, I can wire in the signal from the Accusump to trigger a different light, so that if it's operating, I'm aware of it.

It's allegedly readable in bright light and the lighting is adjustable, as are the colors and gauge presentations.  The reviews I've seen are pretty positive regarding readability.

The cockpit of the Midget is actually rather dark - not a lot of light gets directly in.

It also serves as a data logger display, so I don't have to plug the computer in every time I want to check events.

Generally, I'm a fan of redundancies.

And generally, I'm a fan of redundancies.

But I am up against it.

I guess if it's a problem, I'll know in a few weeks.   

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2018, 12:06:27 AM
Mark has the valvetrain 75% shimmed, the pistons are allegedly in the trusty hands of UPS with a possibility of delivery Wednesday, in which case I'll be in Illinois tomorrow.  Fuel lines are mocked up and ready to be fit when the engine arrives.  Still a lot to do, but I'm undeterred.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 25, 2018, 06:56:24 AM
trusty hands of UPS with a "possibility" of delivery Wednesday,

Emphasis mine. Surely is an oxymoron.

For this reason I drove 5.5hrs yesterday and paid more in tax than the shipping cost to get my trans.( they did it sooner than suggested) to avoid the "trusty hands of UPS" 8-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2018, 09:14:56 AM
trusty hands of UPS with a "possibility" of delivery Wednesday,

Emphasis mine. Surely is an oxymoron.

For this reason I drove 5.5hrs yesterday and paid more in tax than the shipping cost to get my trans.( they did it sooner than suggested) to avoid the "trusty hands of UPS" 8-)

Truth be told, I've had good luck with the brown shirt Santas.  That said, I've heard horror stories as well.

My experience has been that regular shippers with systematized procedures and relationships with UPS have very few problems.  It's the folks that ship something 2 or 3 times a year, or who are shipping something unusual, are the ones that have had problems.

Welcome to the crap shoot . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on July 25, 2018, 11:50:38 AM
It varies. I think we are near the end of their route. They (includes FedEx too) go home for a beer. Say I wasn't home, business closed or the address is wrong, all of which are "lies". Sometimes is couple days delay or over weekend- just when am in hurry for something. Annoying.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 25, 2018, 10:07:23 PM

We can do it, but we're at the point where we can't afford any surprises, and I can't make any miscalculations.


I feel like Barney Fife.

(https://farm1.staticflickr.com/935/42926199194_b78310360b_k.jpg) (https://flic.kr/p/28peZuE)DSCN5689 (https://flic.kr/p/28peZuE) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I was 16 when I last broke a ring - that was on a class project in shop - an old Stovebolt 6.  I know better than this.

Total Seal was out of stock, but could get me a replacement built in 5 days.  

That's a non-starter.

A call to Perfect Circle/whoevertheymergedwith and a sympathetic ear got me a direct number to Hastings.  

At Hastings, Gloria put me through to Donna, I gave her the dimensions and . . .

Discontinued.

BUT . . .

They still had stock on the shelf, despite the computer indicating otherwise.

Two will be here Friday - one to use, one to lose.

So FINAL final assembly will occur on Saturday.

The head looks stunning - it's all shimmed and ready to go.  Thank you, Mark.

Meanwhile - back in Beerhaven . . .

I grabbed the throttle bodies and have them located and mocked up on a cardboard box in the engine bay of the Midget.  I've got 3 adapters waiting for me at Pegasus, and I should be able to finalize the fuel plumbing tomorrow evening.

I also brought the header back to locate the O2 Sensor.

Back to Solder City.
Title: Re: Milwaukee Midget
Post by: wobblywalrus on July 26, 2018, 12:58:01 AM
Is the cylinder bore OK?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 26, 2018, 08:54:24 AM
Is the cylinder bore OK?
Bore is fine.

It never got that far.  I snapped it attempting to put it on the piston.  :roll:
Title: Re: Milwaukee Midget
Post by: Lemming Motors on July 26, 2018, 10:52:28 AM
So Piston Broke is literal. Always figured it was related to drinking and finances.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 28, 2018, 08:56:30 PM
This is a testament to Mark's machining skills.

I received the ring from Hastings yesterday, and I brought it down to the shop today.

This was the second ring - cast iron.  Diameter was good, as was the thickness, but the radial wall thickness was about .006 too thick.  We put it on the piston, and it simply wasn't going to work - it extended past the piston.

We're under the gun, so Mark made a fixture, TAPED the ring to the fixture, and brought the ring into spec.  So by using only the tension of the sleeve and green 3M masking tape, the ring was rightsized.

(https://farm1.staticflickr.com/928/43653937452_234351f155_b.jpg) (https://flic.kr/p/29vxQJ1)1532790859772.temp (https://flic.kr/p/29vxQJ1) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Yes, we lost the chamfer on the inside, but I spent some extra time and energy with some emory cloth and put a touch of relief into the inside edge.  It's in the engine, and we're rolling with it.

And yes - we're still pressing on.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 29, 2018, 08:54:48 AM
The Midget will not be denied its opportunity to visit the 2018 Impound area.

See you on the salt Chris.

BR
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 10:00:36 AM

It will require a quick little machining operation. 

Quick, little machining operation [note missing comma - when seconds count the cops are only minutes away] is called a double-negative oxymoron!  :x :-o :-D

I know, 'cause the one I did yesterday took 3-1/2 hours!  :cheers:


YES, it is always that way, because racers are the most optimistic DOPES residing on the planet . . . . . .

And it is not like we don't know better, because we do, based on the prior "bad experiences" that we have run across, or have been forced into . . . . .


Small clarification . . . .

I used to be a "pretty good" machinist.   Meaning that I could usually fix what I screwed up during the process . . . . .    :roll:    But, several years of being able to concentrate on engineering, coupled with being able to direct really talented machinists to create what I cogitated, has "rusted" my skills.

Nevertheless, with backs to the wall from the greater radial thickness of the replacement rings, we resume Bullwinkle's story . . . . .

This is a testament to Mark's machining skills.

I received the ring from Hastings yesterday, and I brought it down to the shop today.

This was the second ring - cast iron.  Diameter was good, as was the thickness, but the radial wall thickness was about .006 too thick.  We put it on the piston, and it simply wasn't going to work - it extended past the piston.

We're under the gun, so Mark made a fixture, TAPED the ring to the fixture, and brought the ring into spec.  So by using only the tension of the sleeve and green 3M masking tape, the ring was rightsized.

(https://farm1.staticflickr.com/928/43653937452_234351f155_b.jpg) (https://flic.kr/p/29vxQJ1)1532790859772.temp (https://flic.kr/p/29vxQJ1) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Yes, we lost the chamfer on the inside, but I spent some extra time and energy with some emory cloth and put a touch of relief into the inside edge.  It's in the engine, and we're rolling with it.

And yes - we're still pressing on.

Kinda, sorta, true . . . . .    Here are the details left out of the hastily posted version

A/   Trauma ensues:

Unidentified participant:   "Hey look!  Replacement rings!  We're all good."

Me:  "That's nice.   Check it in the piston."

Unidentified participant:   "Seems to fit nice in the groove."

Me:  "Check the width against the groove depth."

Unidentified participant:  "It fits."

Me:  "No, see if the ring sticks out past the land face when bottomed in the groove."

Unidentified participant:  "Come and check this out."

Me:  "Sh*t! ! !


2/   Un-Rectalfication:

Unidentified participant:  "Looks like we're screwed."

Me:  "Let's check for some stock."

Sooo, I scrounged around and found bit of round 6061T6, which I had intended to machine into a tapered piston/ring installation collar, should the need arise.    Present situation took precedence . . . . . .
Walked over to the lathe, AND, of course, 3.5" diameter was just slightly too large for the 3 jaw chuck with std jaws . . . . .

At this point I'd like to ask what is now a rhetorical question:   How useful, really, is 1 external jaw for a 3 jaw chuck? ? ?

But, there was . . . . . the rusty f*ck, never used, 4 jaw chuck, lying on the floor to the side of the lathe . . . . . .    Hmmmm . . . . . .

Me:  "Clean this piece of sh*t up while I remove the 3 jaw chuck."


d/   Deliverance:    (Sort of.    Good news was that nobody had to squeal like a pig . . . .)

OK.  With the 4 jaw chuck attached to the headstock, I "rough centered" the chunk of alloy and faced it off square.   Then I machined a 2.971" diameter recess the depth of the ring width, +.002".   I installed the ring in the "fixture", making certain it was fully inserted.   Holding my breath,  I "touched off" the boring tool to the I.D. of the ring.   Setting the cross slide for the difference in ring radial thickness, +.001", I began carefully boring out the I.D.

ACCCKKK!   Near disaster! ! !   As I began boring, the ring started "walking" out of the "fixture" groove.  Dam*!   This is why ring manufacturers use special, dedicated fixtures with radial clamps to hold rings for modification . . . . .     What to do?    Machining up a proper clamp would take who knows how long.    So, I pushed the ring back into the "fixture" with a small screwdriver, and had my co-conspirator tear me off bits of trusty masking tape, which I placed around the complete O.D. of the ring and fixture, using the tape to "hold" the ring in position while taking a very light, everybody hold your breath cut . . . . . .

Success!   Well, I'm not proud of it, BUT, I'll take it.   Ring measured up .001"/.0015" radially thinner than the original.  And, everybody got to breath again.

It got installed after the aforementioned deburring by the midget . . . .


And so, boys and girls, we move on the next clusterf*ck . . . . .

Not sure what it is, but like an asteroid aimed at the Earth, I know it's coming . . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Usedtobeamachinistboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 10:03:46 AM
Just to "hammer this home" . . . . .



It will require a quick little machining operation. 


Quick, little machining operation [note missing comma - when seconds count the cops are only minutes away] is called a double-negative oxymoron!  :x :-o :-D
I know, 'cause the one I did yesterday took 3-1/2 hours!  :cheers:


Yep!   That's the way it works.    And to substantiate your point, the average time that the "small, quick projects consume on this project has been 3 to 4 hours, EACH.

And there are a few more of these quick, little projects, still left to accomplish . . . . . . .

Racers are the most "optimisty" primates on the planet . . . . .

 :dhorse:  :dhorse:  :dhorse:  :dhorse:  :dhorse:
Tryingtoberealisticboy

 :dhorse:  :dhorse:  :dhorse:
mbhammer
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 10:30:34 AM
Rover Porn Sunday! ! ! !  part one . . . . .

OK, while the Hungarian Gran Prix runs to its' conclusion, "catch-up" photo posting will ensue . . . .

The "co-mingling" of the species.    Final version, museum quality photos . . . . .    No time for detailed captions.


These 3 show the fit-up with the dyno adaptor plate installed.
(https://farm1.staticflickr.com/919/42717763174_a199696bef_b.jpg)

(https://farm1.staticflickr.com/917/42717765234_955bba9f46_b.jpg)

(https://farm1.staticflickr.com/915/42717763244_cdc97903eb_b.jpg)


The balance of these photos show the fit-up of the block to the adaptor plate and thence the gearbox.
(https://farm2.staticflickr.com/1806/29563301818_045823c0f8_b.jpg)

We can not forget about this little detail that needs modification . . . .
(https://farm1.staticflickr.com/847/42717763314_aa729c1a5d_b.jpg)

(https://farm2.staticflickr.com/1829/29563301518_126014b161_b.jpg)

(https://farm2.staticflickr.com/1765/29563297868_17251dd56c_c.jpg)

(https://farm1.staticflickr.com/845/29563301678_7051088b89_c.jpg)

(https://farm1.staticflickr.com/913/29563298148_200d53c69b_b.jpg)

Not shown:   Internal modifications to the bellhousing part of the gearbox to add clearance to the starter pinion in it new location while engaged with the ring gear for starting.

 :cheers:  :cheers:  :cheers:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 10:38:57 AM
Rover Porn Sunday! ! ! !  part two . . . . .

Oil pan modification update.    We had some leaks in the original welding of the modified oil pan.

After having Vikingboy "remelt" his original effort, the test results were: NO LEAKS! !


Compare these photos of the offending weld zone to the originals . . . .
(https://farm2.staticflickr.com/1806/41625933940_d068d6333e_b.jpg)

(https://farm1.staticflickr.com/834/42717765014_ed36c36c2f_b.jpg)

(https://farm2.staticflickr.com/1786/29563300948_872b3cf919_b.jpg)

(https://farm2.staticflickr.com/1761/42529661675_3631eb824e_b.jpg)

 :cheers:  :cheers:  :cheers:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 10:55:28 AM
Rover Porn Sunday! ! ! !  part three . . . . .

Psssttt, Hey Meester, I know a guy who can hone your . . . . . thing . . . . .


Prepped for the honing process.
(https://farm2.staticflickr.com/1830/42529661985_586d9a1fb8_b.jpg)


Photos of the cylinder final sizing process.   Diamond stones using a Sunnen semi-automatic machine.
(https://farm2.staticflickr.com/1768/42717977284_3c1dfc9926_b.jpg)

(https://farm2.staticflickr.com/1767/42717762994_7393de80be_b.jpg)

(https://farm2.staticflickr.com/1762/42717976584_96a67241db_b.jpg)

(https://farm1.staticflickr.com/847/42529661235_c8e714baeb_b.jpg)

Clear communication about sizing is needed for your shop to perform good work.
(https://farm2.staticflickr.com/1789/42717764924_2990fd41a2_b.jpg)

And you shop needs to be able to work to these tolerances.  2 photos.
(https://farm1.staticflickr.com/838/42717764834_acd34257f4_b.jpg)

(https://farm2.staticflickr.com/1788/29563300548_84e06078e0_b.jpg)

 :cheers:  :cheers:  :cheers:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 11:11:43 AM
Rover Porn Sunday! ! ! !  part four . . . . .

Public service request.   The authorities in 2 midwestern states are requesting the help of the public in identifying this individual.   He is wanted for questioning as a person of interest in the case of repeated over-modification of various MG products; and the inhuman treatment of, and "experimentation" on "midgets" . . . .

(https://farm2.staticflickr.com/1828/43386001852_0ce6af9f31_c.jpg)

(https://farm2.staticflickr.com/1769/43386188692_ca72761965_c.jpg)

The public is urged to call:  1-888-3825-647

 :cheers:
Publicseviceboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 29, 2018, 11:13:49 AM
It's stuff like this - these posts from Chris and Mark - that got the MM car on the Salt Talks t-shirt this year.  Stuff like this is priceless and I wanted to make sure lots of folks could see the car and ask about it.

Thanks, Gentlemen!
[/size]
Title: Re: Milwaukee Midget
Post by: Buamotorsport on July 29, 2018, 12:00:13 PM
I am so looking forward to seeing this.
Title: Re: Milwaukee Midget
Post by: ggl205 on July 29, 2018, 12:06:24 PM

I think I see some Sunnen PFT brush tools in the hone head? Excellent post honing tools for cylinder finishing, especially after super abrasives (diamond or CBN) are used. Mated to pre lapped ring faces, you get a near fully broken in ring pack without all the wear (uncontrolled machining?) from hot run break-in.

John
Title: Re: Milwaukee Midget
Post by: manta22 on July 29, 2018, 12:44:59 PM
Note proper attire for maximum effort, body poised aggressively forward, a look of grim determination.....the record must fall!  :cheers:

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2018, 02:03:01 PM
Hearts, parts or records - we're going to break something.  :cheers:
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on July 29, 2018, 02:36:24 PM
Get there with a running engine and you'll be faster than your first recorded speed.   :mrgreen:

Rootin' for you!   :cheers:

MIke
Title: Re: Milwaukee Midget
Post by: Stan Back on July 29, 2018, 02:41:16 PM
Where's it say when the push truck has to turn off?

As I remember, a real good push would have let the Midget go faster than his first timed pass.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 29, 2018, 02:46:41 PM
Where's it say when the push truck has to turn off?

As I remember, a real good push would have let the Midget go faster than his first timed pass.
Having been accused of the push truck trying to get a time slip-on the broadcast radio- and in a MG product- I can appreciate this.  :roll: :-P

Having fixed the ring issue yesterday, I presume the engine is assembled and ready for the dyno .......tomorrow........ 8-) 8-) :lol: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 05:44:28 PM
Rover Porn Sunday! ! ! !  part five . . . . .

This is for Woody . . . . .

"10 minute machining processes"


Here are a few of the "10 minute jobs" that have needed to be done . . . . .

Machine the front of the drive pulley "away".    The V-belts are no longer used and the space was required for the crank trigger wheel.  And the back of it doubled as the front timing belt guide.
(https://farm1.staticflickr.com/835/42717764664_6a957b39a7_b.jpg)

Fitting of the now front belt guide to a "centering spud" for the crank trigger wheel.
(https://farm1.staticflickr.com/838/41625933540_af8a116c7a_b.jpg)

Close up of the semi-finished centering spud.
(https://farm1.staticflickr.com/919/29563300248_eca449b549_b.jpg)

"Every nut and bolt has to be turned by somebody."   Good advice from Udo, and so true.

 :cheers:  :cheers:  :cheers:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 05:58:59 PM
Rover Porn Sunday! ! ! !  part six . . . . .

More "10 minute jobs" . . . . .

Close-up of the porting" to smooth out the oil flow out of, and into the main bearing ladder from the former oil filter location.
(https://farm1.staticflickr.com/847/42529659335_cdb726a8a2_c.jpg)

The previously fabricated oil adaptor block.   Fittings mocked up and now labeled to make oil line hookup a "no brainer" . . . . .
(https://farm2.staticflickr.com/1801/42717966304_e5c4d1d7b1_c.jpg)

Same adaptor block, now with fittings permanently installed.   Note addition of oil pressure gauge fitting.   (10 minutes, sure . . . .)    Installed where filtered oil returns into the "priority mains" oiling system.
N.B.  Another 10 minutes was consumed "updating" this mechanical gauge fitting to the sensor/sender for the electronic data accumulation and the electronic dashboard . . . . . . .  NO pic at this time.    
(https://farm1.staticflickr.com/916/42529659205_959420276d_c.jpg)

OH, and by the way, because of the short insertion length of the -10 to 1/2NPT adaptor fittings, a special NPT tap was required, $70 from McMaster-Carr.   Since I'm trying to divest rather than accumulate more tools and expenses, an extra 1/2NPT tap was modified for this "one time" perversion.   Total time spent grinding and deburring the tap and then re-tapping the adaptor block?   Well over an hour, for another "10 minute job"

And there's more . . . . . .

 :dhorse:  :dhorse:  :dhorse:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 06:14:56 PM
Rover Porn Sunday! ! ! !  part seven . . . . .

Various shots of progress/mock-up checking . . . . .

(https://farm2.staticflickr.com/1765/43386195732_f23316da51_c.jpg)

Fuel rail completed and mocked-up with the now fitting high perf injectors.
(https://farm2.staticflickr.com/1803/43386188332_1042dab20c_b.jpg)

Rear view of above.
(https://farm1.staticflickr.com/915/42529658055_63bd7b976e_c.jpg)

(https://farm1.staticflickr.com/925/42529658185_302e4edff7_c.jpg)

 :cheers:  :dhorse:  :cheers:  :dhorse:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 06:23:31 PM
Rover Porn Sunday! ! ! !  part eight . . . . .

Hey Mark, I've got this really great simple idea for a new engine . . . . . . .   (Yeah. We all know how that turned out . . . . )

Taking a page from nitro and NOS drag racing, we decided to put the o-rings in the head and the receiver grooves into the iron barrels.   This method doesn't "brinell" the head as badly as vice versa.
And did I mention it might be nice for the o-ring and receiver grooves to line up?   Some precision machining is required here . . . . . .
(https://farm1.staticflickr.com/846/42717975764_1d1acfc1df_c.jpg)

Dial indicating the set-up and programming the Rottler CNC mill.
(https://farm1.staticflickr.com/926/42717975574_982f97358e_c.jpg)

(https://farm2.staticflickr.com/1809/42717975244_0d4947823b_b.jpg)

(https://farm2.staticflickr.com/1769/43434140401_91f16885d9_b.jpg)

(https://farm1.staticflickr.com/844/43434140091_4ce01a0b73_b.jpg)

(https://farm1.staticflickr.com/835/43434139871_99f66b6331_b.jpg)

(https://farm1.staticflickr.com/839/43434134321_e635305f78_b.jpg)

Yeah, simple is always better!

 :dhorse:  :dhorse:  :dhorse:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 06:24:30 PM
Rover Porn Sunday! ! ! !  part nine . . . . .

Hey buddy!   Need your head surfaced and o-ringed?    I know a viking that can do that as a 2fer . . . .    back alley prices . . . . . .  :-o

(https://farm2.staticflickr.com/1802/43434138361_7722c30d0a_b.jpg)

(https://farm2.staticflickr.com/1821/43386189662_d4bfbab28e_b.jpg)

(https://farm2.staticflickr.com/1821/43386189232_02b23ea62a_c.jpg)

(https://farm1.staticflickr.com/833/42529658915_292489ea8a_b.jpg)

(https://farm2.staticflickr.com/1801/43386188922_febbe07b33_c.jpg)

 :dhorse:  :dhorse:  :dhorse:
Porncameraman
Title: Re: Milwaukee Midget
Post by: ronnieroadster on July 29, 2018, 06:35:34 PM
This is truly inspirational you guys are having to much fun I enjoy keeping track of all your progress and the occasional set back and how your able to rebound from those set backs. Dealing with the ring issue is truly amazing especially when its a 10 minute job. Im looking forward to seeing everything in person hopefully next week.   :cheers:   
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 06:57:12 PM
Rover Porn Sunday! ! ! !  part ten . . . . .

Trust, but VERIFY.

This is also for Woody . . . . .

Checking the o-ring to o-ring groove alignment in both the head and the block using machist's high spot blueing.
(https://farm2.staticflickr.com/1765/42529658685_2a516c0a1b_b.jpg)

Dead on aligned.  Must be somethin' to that gol durned CNC'in . . . . .

This shot was with the short block assembled, but prior to checking (should have been verifying . . . :x) piston to valve clearance.

2 steps forward, 1 step backward . . . . .    OR, is it 1 step forward, 2 steps backward? ? ?

 :dhorse:  :dhorse:  :dhorse:
Porncameraman
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 07:21:15 PM
Rover Porn Sunday! ! ! !  part eleven . . . . .

And finally, final cylinder head work . . . . .

(https://farm2.staticflickr.com/1828/42529658425_d7d4bca056_b.jpg)

(https://farm1.staticflickr.com/916/43386187922_52e112e61f_b.jpg)

And this is how it's done.  State of the art machinery sprinkled with some tooling and a smattering of talent . . . . .
(https://farm2.staticflickr.com/1829/43434137211_4c7c6f83f8_b.jpg)

(https://farm2.staticflickr.com/1768/43434136951_669e407c27_c.jpg)

(https://farm1.staticflickr.com/913/43386195222_1104e7df82_b.jpg)

(https://farm2.staticflickr.com/1781/42529653425_25395f46fd_b.jpg)

(https://farm2.staticflickr.com/1761/43386194952_c3e376d9b2_b.jpg)

(https://farm2.staticflickr.com/1828/43434136521_15b6ae7f7d_b.jpg)

(https://farm1.staticflickr.com/841/42529653225_a23bfa8d52_c.jpg)

And the head flow tested VERY well.  Data on that some other day.

Ta Ta for today.

 :dhorse:  :dhorse:  :dhorse:
Porncameraman

Title: Re: Milwaukee Midget
Post by: Stan Back on July 29, 2018, 07:27:24 PM
Yabut . . .

I've lost track of what's gonna happen when (hopefully).

Are you anywhere near schedule?
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 07:31:20 PM
This is truly inspirational you guys are having to much fun I enjoy keeping track of all your progress and the occasional set back and how your able to rebound from those set backs. Dealing with the ring issue is truly amazing especially when its a 10 minute job. Im looking forward to seeing everything in person hopefully next week.   :cheers:   

Well it is fun, and professionally satisfying, when things go well.

AND . . . . .

When they don't go well, well, it's not so much fun, it's frustrating and it raises your blood pressure to, well, new heights . . . . .   And with a drop dead deadline looming, it can really be ? ? ? ? ? ? ? ?

From my point of view: Retirement should be less intense.    Hey, you know the great thing about fishing?   Fish don't argue about the methods with which they were caught.   :wink:

 :dhorse:  :dhorse:  :dhorse:
Lowerintensityboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2018, 07:39:28 PM
Yabut . . .

I've lost track of what's gonna happen when (hopefully).

Are you anywhere near schedule?

Schedule has been shot out the ? ? ?

But we are still flogging.

Head has been assembled and finished,
Cams have been fitted and shimmed,
Short block is now back together,
Head gasket has been checked,
Head is now installed,
Chris continues to wire and plumb.

Monday am will see final machining and assembly of the cam drive and final cam timing.   Then a final check of valve to piston clearances.

And we go from there . . . . .

11 or 10 days and counting . . . . . .

Pics and commentary at some later time, depending on blood pressure . . . . .

 :dhorse:  :dhorse:  :dhorse:
Overthelimitboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2018, 08:17:57 PM
Yabut . . .

I've lost track of what's gonna happen when (hopefully).

Are you anywhere near schedule?

Hell, no.

But here's what's going to happen.

I'm going to spend every available minute working on the car.

If things go smoothly, we'll be there Friday.

If they don't go smoothly, we'll be there Monday or Tuesday, not have to wait in line as long, and get a cheaper room rate.

We've got a room reserved on the West End of SLC for the weekend, I've got a tent, if need be, and the tow vehicle is reserved.

Finishing the EFI wiring tonight and tomorrow.

The only pointed fingers are pointed at the dyno room and toward Wendover.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 29, 2018, 10:28:23 PM
Wells is closer than west end of SLC. Even the Tooele exit (90 or something) FWIW
Title: Re: Milwaukee Midget
Post by: Jack Gifford on July 30, 2018, 01:03:21 AM
... final cylinder head work...
,,, And this is how it's done...
Umm... some secrets not being shared? Where on the head did you reference bore centers (needed for O-ring groove cutting)? I don't even see any dowel holes in the head. How does the head locate on the block's deck?

Tell me more about putting receiver grooves in the block. I've never had a problem with them in heads. And- if O-rings want to fall out of their grooves during assembly (no way turn off gravity), I'd hate to be faced with lowering the block onto the head. :-o
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 30, 2018, 06:02:27 AM
... final cylinder head work...
,,, And this is how it's done...
Umm... some secrets not being shared?
Where on the head did you reference bore centers (needed for O-ring groove cutting)? I don't even see any dowel holes in the head. How does the head locate on the block's deck?

Tell me more about putting receiver grooves in the block. I've never had a problem with them in heads. And- if O-rings want to fall out of their grooves during assembly (no way turn off gravity), I'd hate to be faced with lowering the block onto the head. :-o

Hi Jack,

Well . . . . yeah, some secrets are not being shared.   It's just a lack of time to process lengthy, typed explanations.   As you may recall, I'm a slow and crappy typist . . . . .

I've recently seen a lot of "fretting" (brinelling) on the heads of high output NOS & nitro engines.   We are not going to be producing anything like the cylinder pressures of those engines, BUT, the K16 has a long and checkered history of a "soft" head that frets easily.   I wanted to give it the best chance.   BTW, the imprint test of the solid copper gasket being used was very good and perfectly concentric.

The head is located on the block by 2 15mm Ø dowels.   We referenced these to the bore centers for both sets of cuts.   Everything lines up very concentric.   Those same block dowels are visible in several of the photos.  It is a bit hard to identify the locating holes in the head photos though.   LOTS of openings on the head face.

The stainless wire o-rings are a press fit in the head.  NO chance of falling out, and therefore a pain in the a** to replace.   Lowering the head onto the stud forest was a piece of cake.   Torqueing the "springs" was a pain.

 :cheers:
M
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2018, 01:11:40 PM
Well this BattleStar is now complete.   All that remains is the testing.


(https://farm1.staticflickr.com/938/29931252768_b391c87529_c.jpg)

(https://farm2.staticflickr.com/1797/43801032051_898bf21b9d_c.jpg)

(https://farm1.staticflickr.com/931/29931258538_c7b0dba962_c.jpg)

(https://farm2.staticflickr.com/1836/41992172760_09cd1e5b8b_c.jpg)

More details later.   SpeedWeek remains the goal . . . . .

Leaving for Beerhaven, LATER TODAY . . . . .

 :cheers:  :cheers:  :cheers:
EggheadJr
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 02, 2018, 04:17:32 PM
More Porn from the BattleStar

Not in any particular order, just some detail shots of various bits, etc.

(https://farm1.staticflickr.com/848/29931256188_5e31dff38c_c.jpg)

(https://farm1.staticflickr.com/941/29931259638_6b3dfd0c29_c.jpg)

(https://farm2.staticflickr.com/1839/29931255988_e6c9ef2171_c.jpg)

(https://farm1.staticflickr.com/931/29931255678_31bc4a5036_c.jpg)

(https://farm2.staticflickr.com/1793/41992171120_ea42fa8279_c.jpg)

(https://farm2.staticflickr.com/1793/29931255298_e88bf0fd7d_c.jpg)

(https://farm2.staticflickr.com/1772/29931255108_c2b1ecec91_c.jpg)

(https://farm1.staticflickr.com/935/41992170720_9504a9ec36_c.jpg)

(https://farm2.staticflickr.com/1811/41992170580_9504a9ec36_c.jpg)

(https://farm2.staticflickr.com/1773/29931259448_9edbc4b16c_c.jpg)

(https://farm2.staticflickr.com/1799/43801033431_a0a81f3966_c.jpg)

(https://farm1.staticflickr.com/860/29931259248_3b1d9a0274_c.jpg)

(https://farm1.staticflickr.com/852/43801033171_2f36f941e0_b.jpg)

(https://farm2.staticflickr.com/1776/29931258968_47d75c2b9c_b.jpg)

No time for captions, maybe later.

 :cheers:  :cheers:  :cheers:
EggheadJr
Title: Re: Milwaukee Midget
Post by: Harold Bettes on August 02, 2018, 04:19:51 PM
Looking forward to the dyno numbers. 8-)

I will predict the thing will make 145+ CBHp at 7000rpm. However that guesstimate is somewhat conservative, methinks. :-o

Best of fortune to you guys on both the dyno and of course on the great white dyno as well. :-D

Enjoy the fruits at the end of the road trip.

Safe towing and racing. :cheers:

Best Regards,
HB2 :-)

Title: Re: Milwaukee Midget
Post by: Stan Back on August 02, 2018, 04:54:43 PM
Now I'm starting to get it – it's like an upside-down T-Head, only more complicated.  It's great that they can make a 4-cyl. more complicated than the V-8s us old farts don't know enuf about.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 02, 2018, 05:27:39 PM
It's just not the project and team members - some of the parts appear to be eccentric, too!  :-D :-D :-D
Keep it up - it's working for you - see ya end of next week!  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2018, 08:59:02 PM
I simply adore the unnecessarily complex 1990's Eurotrash tech aesthetic . . . Reminds me of something one might have seen in an IMSA GTU car, but that you can't quite put your finger on . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2018, 11:58:06 PM
I was supposed to pick up the motor today - for reasons I won't get in to, it didn't happen, but it will occur Friday.

It's better organized than it appears . . .

(https://farm1.staticflickr.com/862/43815813691_b221d55b58_k.jpg) (https://flic.kr/p/29KRuTD)1533267208003.temp (https://flic.kr/p/29KRuTD) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I've only got 7 more solder connections to make, and once the engine is in place, I'll be able to NEATLY arrange this snake pit.

I've got a pale of 118 octane, a new battery, and all weekend.

It all falls to me at this point.

Mark - put a reserve on the dyno room for Tuesday, please.


Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on August 03, 2018, 12:27:13 AM
Mark - put a reserve on the dyno room for Tuesday, please.

 :cheers: :cheers: :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: wisdonm on August 03, 2018, 07:17:13 AM
Chris, I'm free till about 1:30 Saturday. Can I help?

Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2018, 08:11:15 AM
Don, I'll call you later today.  I'm thinking I might need some help on the hydraulics - probably just a "10 minute job", so, like, a couple of hours?  :-D

Thanks!
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2018, 08:41:56 AM
midget,

What time will you be @ T&T to pickup the engine?   I'll meet you there if I can, but I am very time limited today.  Let me know asap.

All the bits are boxed and labeled, gathered on the "steel bench".  The LH motor mount is boxed with its' bolts.   leave the engine stand and spud.    Also in that box, are a couple of bags of other bolts that you will need for assembly.   Some 5/16 unc nylock nuts would be nice to replace the plain ones we used to fit up the trans.   T&T may have some.   The Gurnee Ace Hardware certainly has them in stock.   If you use lock washers, I will disown you . . . . . .

Additionally, Kenny has loaned me his Parker Hannafin and other style tube beading tools.   Make sure you get them from Len.   They will allow you to bead the ends of any aluminum water tubes so that the hoses/clamps will be securely retained.

 :dhorse:  :cheers:  :dhorse:
Battlestarcamtimerboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2018, 09:16:48 AM
Chris, I'm free till about 1:30 Saturday. Can I help?

Don

Don,

Any chance you are available for the dyno or better yet, Wendover?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2018, 09:18:07 AM
Copy that.

My compadre here at Select Sound Service (Your Total Communications Company ©) is finishing up the work we started in Racine yesterday.  I expect he'll be back by 1:00, at which point I'll navigate the construction barrel and New Jersey Barrier strewn cattle chute that is I-94 heading toward the aboriginal land of Men and Warriors.

Figure 2:00 - 2:30.

What weight of break-in oil do I need to pick up at T&T?   
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2018, 09:25:06 AM
Copy that.

My compadre here at Select Sound Service (Your Total Communications Company ©) is finishing up the work we started in Racine yesterday.  I expect he'll be back by 1:00, at which point I'll navigate the construction barrel and New Jersey Barrier strewn cattle chute that is I-94 heading toward the aboriginal land of Men and Warriors.

Figure 2:00 - 2:30.

What weight of break-in oil do I need to pick up at T&T?   

There is a note taped to the top of the engine on what I used to pre-oil.   Use the same stuff.   They had a case when I was there Wed.

Might be able to be there 2:30 - 3 ish.    I'll try, but I've got a busy day.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2018, 09:28:34 AM
Use a LARGE capacity oil filter for initial startup.   Bring it, undrained, in a plastic bag (maybe double bag?) so we can inspect the oil and dissect the filter, BEFORE we hammer it on the dyno.

It's just good practice . . . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on August 03, 2018, 09:30:41 AM
A "one six pack job"  = 2 cases at least.
Title: Re: Milwaukee Midget
Post by: Lemming Motors on August 03, 2018, 11:10:47 AM
Appreciate y'all are racing against time but more engine porn please.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2018, 03:05:04 PM
Appreciate y'all are racing against time but more engine porn please.

That's the intention.   There will be dyno picture porn and possibly a dyno porn video . . . . . .

 :cheers:  :dhorse:  :cheers:
Porncameraman
Title: Re: Milwaukee Midget
Post by: jacksoni on August 03, 2018, 04:37:33 PM
Will be on the road but best of luck. Will still follow when I can. Looking for good numbers. :cheers:
Title: Re: Milwaukee Midget
Post by: wisdonm on August 03, 2018, 05:53:19 PM
what day and time is Dyno?
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 04, 2018, 10:00:35 AM
what day and time is Dyno?

Current plan is Tuesday the 7th.   But it is dependent on several factors, all revolving around Chris.   He might be better to determine the schedule.

 :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on August 05, 2018, 11:57:29 AM
Dynothon?
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 05, 2018, 12:39:49 PM
Chris and I talked about a dynothon a few months ago but put the idea on hold during the build.  Now tht Dyno Day is upon us -

Wanna do a quick Dynothon, Chris? 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2018, 01:40:26 PM
Chris and I talked about a dynothon a few months ago but put the idea on hold during the build.  Now tht Dyno Day is upon us -

Wanna do a quick Dynothon, Chris?  

I'd sure like to . . . BUT . . . it won't be this week.

Mark and I just got off the phone.  I ran into an issue on assembly this weekend that has put this endeavor off until World Finals.

The header isn't going to work with the rest of the plumbing.

This is the first time I've actually been able to do a dry-run assembly of all of the pieces, and it is one of the downsides of the "divide-and-conquer" approach that has kept the engine and chassis divorced until now.

What I ran into was that the header runs dangerously close to both the radiator and the oil lines.  I'm completely uncomfortable with this location, and seeing as Mark (and others) were also questioning the header layout, I've elected to have the header reconfigured.

I'm not blaming the header builder on this - I signed off on it, and the actual work is EXCELLENT.   This is simply the tuition one pays when they delve into the great unknowns of engine swaps and other automotive perversions.  

Any "finger pointing" will be directed as follows -

We'll point at the engine and say, "This engine is going into the dyno room at T&T".

Then we'll point at the engine and say, "This dynoed engine is going back into the Midget".

Then we'll point due west and say, "This Midget is going to Bonneville".

I'm still in the garage this week working on it - uninterupted by my job.

But yes - We'll do a "Dynothon".  It's a lot of fun for us, and I love supporting this site in this manner.






Title: Re: Milwaukee Midget
Post by: handyguy on August 05, 2018, 02:03:54 PM
And wrapping the exhaust with the lava rock  wrapping won't work for you .??  It makes the exhaust touchable !!   STEVE
Title: Re: Milwaukee Midget
Post by: handyguy on August 05, 2018, 02:09:01 PM
  And the water / oil lines also ??   STEVE
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2018, 02:57:20 PM
I don't have a problem throwing time nor money into this.  This is what we all do, and I absolutely love it.

But safety has to come first.  I'm not wimping out.  My sister is a nurse who specializes in burn care, and I have no intention of using oxycodone or morphine unless absolutely necessary.

But more importantly, I simply need to make every effort to avoid Kate having to drag an empty trailer home to Milwaukee.

At the end of the day, I won't drive the car until it's safe to MY standards.

Title: Re: Milwaukee Midget
Post by: Peter Jack on August 05, 2018, 03:07:03 PM

Chris, your priorities are so right. Keep up the good work.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 05, 2018, 06:16:30 PM

And wrapping the exhaust with the lava rock  wrapping won't work for you .??  It makes the exhaust touchable !!   STEVE



And the water / oil lines also ??   STEVE


To all of the supporters and followers of this project:

This has been a VERY difficult decision for Chris.   And, frankly, things are not quite as simple as they sound.   No photos have been posted yet, and they might help "visualize the issues", but some further explanation can help . . . . . .

A/   The K16 is physically MUCH larger the the "A" series "Grenade" it replaced, even though the K16 is very compact for a 4 valve engine.   The increase in engine size decreases the space available for the
      larger volume of accessories for the K16 engine.   And this does not account for 4 throttle bodies Vs a 2 choke carb, etc, etc . . . .
2/   It has ended up being a 5 pounds of  . . . . "stuff", crammed into 3 pounds of space.   This, of course, can be accomplished.   But there are always dividends paid for "detail attentiveness".   This has been difficult
      to accomplish on the separate development track we used to try and save time and effort.
d/   "Detail attentiveness" is going to require rethinking, perhaps re-locating, and perchance re-fabricating some accessories or support systems.  Sounds simple enough, but it requires time, and time is the thing in
      which we have the least amount available.
z/   Anybody who has ever gone off racing ill prepared, (so that's pretty much everybody . . .), and then has had an opportunity to go prepared, recognizes the difference.   And the difference in time, trouble and results,
      is readily apparent.   This is a lesson most racers do not need to learn twice . . . .

Since one of the things in question here is the risk of an oil system related failure, and an oil fire possibility, the time needs to be taken to have the oil lines properly proof pressure tested after assembly.  For everyone's peace of mind.   Chris has already had one oil line failure, on FrankenSprite.   It just wouldn't do to repeat that scenario.  It is always the smartest thing to recognize your own limitations, and have something done professionally, if you are not confident in your own ability.    I can not agree more.   I value "smartiness" over "stupidy", all the time.

I'm glad Chris has the "courage" to be smart, in spite of our desire to attend SpeedWeek.

 :cheers:  :cheers:  :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 05, 2018, 06:38:07 PM
Chris:

The right decision but I don't have to like it. I was looking forward to visiting with you.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 05, 2018, 07:30:36 PM
Chris:

The right decision but I don't have to like it. I was looking forward to visiting with you.

BR

I agree, Bill. 

With the exception of marrying Kate, it seems that the "Right Decision" is the one that causes grief and consternation beforehand, and if it is indeed the "Right Decision", you'll never know for sure, because there was no catastrophe to remind you that it wasn't!

The flip side is that making the "Wrong Decision" is the one that leaves you wishing you had made another choice.

We will catch up - that I promise.   
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 05, 2018, 08:16:46 PM
Did Kate's ticket include free refund?  Otherwise - send her out to SLC and Nancy and I will fetch her and entertain her while you sit at home, okay?
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 05, 2018, 08:56:39 PM
Chris, you have plenty of time. Just not before Speed Week. Good call.  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: salt27 on August 05, 2018, 09:13:22 PM
Chris, I am disappointed for you but happy for Gus and me.

Speedweek is not possible for us so we will try for World of Speed.
Hope to see you there.   :cheers:

  Don
Title: Re: Milwaukee Midget
Post by: jacksoni on August 05, 2018, 10:30:28 PM
Still headed for dyno Tuesday or will that be held for header mods as well. So sorry to hear of the delay.
Had issues of my own. On Thursday mfg of my trans says I cannot flat tow it as no lube will seize input shaft to main shaft. Multiple options considered. I ended sourcing some bearings, design and build free wheeling hubs to bolt on. Long story why that but regardless I feel your pain. Good luck. Keep us posted with progress.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 05, 2018, 10:58:49 PM
Don, if you look for Chris at World of Speed you're likely to be disappointed.  :wink:  He's talking about World Finals.  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 05, 2018, 11:37:38 PM
Hopefully he is actually thinking WoS... I think the last World Finals was 2012.... not a great track record... of course, maybe it has time and luck this year...
 :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on August 06, 2018, 12:39:42 AM
Don, if you look for Chris at World of Speed you're likely to be disappointed.  :wink:  He's talking about World Finals.  :cheers:
Wayno

Yeah, I misread it, dang.

Thanks for catching it Wayno.

  Don
Title: Re: Milwaukee Midget
Post by: forker on August 06, 2018, 07:34:09 AM

And wrapping the exhaust with the lava rock  wrapping won't work for you .??  It makes the exhaust touchable !!   STEVE



And the water / oil lines also ??   STEVE


To all of the supporters and followers of this project:

This has been a VERY difficult decision for Chris.   And, frankly, things are not quite as simple as they sound.   No photos have been posted yet, and they might help "visualize the issues", but some further explanation can help . . . . . .

A/   The K16 is physically MUCH larger the the "A" series "Grenade" it replaced, even though the K16 is very compact for a 4 valve engine.   The increase in engine size decreases the space available for the
      larger volume of accessories for the K16 engine.   And this does not account for 4 throttle bodies Vs a 2 choke carb, etc, etc . . . .
2/   It has ended up being a 5 pounds of  . . . . "stuff", crammed into 3 pounds of space.   This, of course, can be accomplished.   But there are always dividends paid for "detail attentiveness".   This has been difficult
      to accomplish on the separate development track we used to try and save time and effort.
d/   "Detail attentiveness" is going to require rethinking, perhaps re-locating, and perchance re-fabricating some accessories or support systems.  Sounds simple enough, but it requires time, and time is the thing in
      which we have the least amount available.
z/   Anybody who has ever gone off racing ill prepared, (so that's pretty much everybody . . .), and then has had an opportunity to go prepared, recognizes the difference.   And the difference in time, trouble and results,
      is readily apparent.   This is a lesson most racers do not need to learn twice . . . .

Since one of the things in question here is the risk of an oil system related failure, and an oil fire possibility, the time needs to be taken to have the oil lines properly proof pressure tested after assembly.  For everyone's peace of mind.   Chris has already had one oil line failure, on FrankenSprite.   It just wouldn't do to repeat that scenario.  It is always the smartest thing to recognize your own limitations, and have something done professionally, if you are not confident in your own ability.    I can not agree more.   I value "smartiness" over "stupidy", all the time.

I'm glad Chris has the "courage" to be smart, in spite of our desire to attend SpeedWeek.

 :cheers:  :cheers:  :cheers:
Mark


Echo all that. I've seen an engine oil fire in a cell; messy, inconvenient and shockingly expensive if not controlled immediately. Not least, the facility can be lost at the same time as the candidate under examination.

Warm congrats for the head-over-heart approach. Fight another day.
Title: Re: Milwaukee Midget
Post by: Will@Apex on August 07, 2018, 01:05:59 PM
491 pages?  boy oh boy, I've got some catching up to do...
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 15, 2018, 09:36:52 PM
Okay, the header has been cut back to clear the radiator and oil lines, and we're on track for World Finals, provided it stays dry and the salt stays put.  

Plan to try and fire it up this week/weekend.

While I really liked the racket the Grenade cast off, I'm dying to hear what this one will sound like - probably more motorcycle than tractor.  

And hey, it's not like I'm busy in Wendover . . .  :|

I dropped the car off at Aaron's last Friday to fix the header, and seeing as this vacation is also Kate's, I was both honored and obliged to take her somewhere.  

Headed "Up Nort" - Ashland / Bayfield, the south shore of Lake Superior, which was UNUSUALLY warm, even for this time of year.

Other than Bonneville, it's hard to find a more delightful spot for star gazing than Northern Wisconsin.

Took the Apostle Islands tour - fascinating, that - and caught Pokey LaFarge and Son Volt Saturday night at the Big Top Chautaqua in Bayfield.

I've mixed hundreds of bands in dozens of places, and I can state unequivocally that this is the best sounding TENT I've ever heard.  They have this venue  DIALED  IN .

Son Volt is - to my way of thinking - the BETTER half of the Uncle Tupelo break up in the '90's.  Not knocking Wilco, but the Tweedy stuff can be a bit cerebral at times, whereas Jay Farrar's Son Volt stuff is much more visceral.  Farrar simply writes some of the best 3 minute alt/country songs on the planet.

Brought the Midget back this afternoon, tucked it in the garage, and I've got a salmon fillet in the oven.

So tomorrow, I'm taking the trailer back to MG Limited - they have a friend who is going to need it for a vintage event in a few weeks, and part of the deal I have with Dick is that they can use it in lieu of the storage costs.  I'll grab it the first week of October, and move forward from there.

Title: Re: Milwaukee Midget
Post by: Tman on August 16, 2018, 10:28:40 AM
Dig Son Volt AND Wilco. Great show to catch. Love Northern Wisco Hayward and Cable is my spot
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 20, 2018, 09:27:29 PM
Sometimes, I'm about as dense as a bowling ball.

Spooled up the fuel pump yesterday - checking for leaks.

The garage is now aired out, the floor is finally dry, and I'm off to get a hose barb to FINISH THE DAMNED RETURN LINE . . .

But I did run into a problem that wasn't my fault - and it's kinda nice to be able to unequivically blame someone else for at least a portion of my woes.

The EFI kit from Holley included the wrong O2 sensor.  The manual indicates an 8 pin unit, specific to the Holley system - and they sent me the 7 pin auxiliary unit intended for dual exhaust systems along with the 8 pin.  Wrong number - no appearent way to make the 7 pin work.

And of course, the packaging says that it's non-returnable if opened. 

I think I'll be able to at least patch the program so I can start it up, but I'm loath to run it very long without being able to monitor the AF mixture. 




 
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 20, 2018, 11:12:45 PM
"It's not whether you win or lose but, how you place the blame".  :roll:
Wayno
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 21, 2018, 09:27:24 AM

The EFI kit from Holley included the wrong O2 sensor.  The manual indicates an 8 pin unit, specific to the Holley system - and they sent me the 7 pin auxiliary unit intended for dual exhaust systems along with the 8 pin.  Wrong number - no appearent way to make the 7 pin work.

And of course, the packaging says that it's non-returnable if opened. 

Don't believe everything you read... Call them up and ask them how you use that one.... I'll bet they exchange it.
Title: Re: Milwaukee Midget
Post by: jacksoni on August 23, 2018, 09:16:32 AM
After trying to burn down the house and shop, have you made any good smoke yet?  :wink:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 24, 2018, 06:19:46 AM
midget,

Just confirming your package arrived @ T&T Thursday 10am.   5 hours after Viking boy left for the meet in Norwalk.    He'll be back on Monday, and I'll pester him about the exchange.

Reminder:  The outer ring of the fabricated timing belt tensioner I made, should be "pinned" with 2 x 6-32 shc screws and #6 washers, to prevent the possibility of it "walking backwards" off the bearing.   Yes, I know it has .002" press fit.   I'm also paranoid about details . . . . . .     Keep an eye on it when you do initial fire up.   Shouldn't be a problem, BUT, . . . . .  I'm paranoid.


Down here, in the "flatlands", just workin' away, biding time, waiting for the release of . . . . . . Oktoberfest! ! ! ! !

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2018, 01:35:35 PM

The EFI kit from Holley included the wrong O2 sensor.  The manual indicates an 8 pin unit, specific to the Holley system - and they sent me the 7 pin auxiliary unit intended for dual exhaust systems along with the 8 pin.  Wrong number - no appearent way to make the 7 pin work.

And of course, the packaging says that it's non-returnable if opened.  

Don't believe everything you read... Call them up and ask them how you use that one.... I'll bet they exchange it.
Well, it looks as though it IS the correct piece, and is actually the preferred O2 Sensor.

Seems the harness is intended for the Bosch unit, and interchanges with this NTK unit, but this unit doesn't require the shield - thus, 7 pins vs 8.

Nevertheless, I still couldn't get a straight answer regarding why the number doesn't match.

Fuel system is no longer leaking - that's good news, so back to the 90 degree garage and 70 relative humidity to see if I can get his thing fired up this week.

Elmo Rodge was passing through the upper Midwest this week.  Got together with Fordboy and me for dinner last night, and he was a guest at the "Conrad" Hilton last night.  

One night on the futon will send ANYBODY packing!

Wayno, thanks for staying with us - the door is always open.  :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 28, 2018, 08:59:36 PM
I slept like a rock.  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on August 31, 2018, 01:36:27 AM
When does your bullet to on the pump? Time to pull that handle and make some noise!!!! I am betting North of 140 at around 9500 to 10000.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 31, 2018, 09:16:18 AM

I've got a three day weekend in front of me.  Let's see if I can make some noise with it by Monday.

I'm pretty close, but I'm dealing with a weird throttle issue at the moment.  Might require a custom cable.

I also need to get an inductive timing light - my old SunPro connects to the top of the spark plug, and those are set so far into the head I don't see where I'll be able to do that without shorting it out against the head.

I was swamped at work when I got back from vacation, and now that the O2 sensor issue is handled (I hope) it's a matter of connecting it all together, crossing my fingers and flipping the switches.

And keeping the fire extinguisher handy . . .  :roll:
Title: Re: Milwaukee Midget
Post by: jacksoni on August 31, 2018, 09:50:08 AM
Good luck. Will be watching!!
Title: Re: Milwaukee Midget
Post by: wisdonm on August 31, 2018, 06:32:36 PM
Chris, I have an old Sears unit. I used it on the Italia about a month ago. I can drop it off Sat. morning. I work at 3.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 07, 2018, 10:46:44 AM
EFI troubleshooting this week.  Jeez - what a headache.

"It's 'plug-and-play'", I keep reading. 

And I'm certain on an LS motor, it probably is.

But I'm real cautious about "plugging and playing".  My experience is that's how the smoke gets let out of the wires.

The Holley forums are pretty useless - at least for me.  The problem with that scenario is that while you can get instructions and help as to how to put it together, one gains little insight into what it's doing or why it's doing it.

I've got a miss-pin I need to address tonight - I'll need to pull the harness to get at it.  Still plugging away.

Title: Re: Milwaukee Midget
Post by: jdincau on September 07, 2018, 10:59:57 AM
As my friend Fred Gorky says "It's merely a bolt on accessory"
Title: Re: Milwaukee Midget
Post by: Ron Gibson on September 07, 2018, 02:14:19 PM
Kind of like a computer manual. They read like you are an expert and understand everything when in reality you don't even know where the on switch is.

Ron
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 07, 2018, 02:44:48 PM
Kind of like a computer manual. They read like you are an expert and understand everything when in reality you don't even know where the on switch is.

Ron

A lot of acronyms and alphabet soup: 

F52THG
CAN Hi
EST/Spout Output

Wouldn't be quite the issue if they would simply supply a "Glossary of Terms".

I've been able to figure a lot of it out by tracing the Holley schematics for the LS1 Main Harness.  I used this one, because if Holley screwed something up on an LS1 install, it's a lot more likely they would have revised it with a correction than if they had printed a schematic for a lesser used engine.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 07, 2018, 03:54:11 PM
Kind of like a computer manual. They read like you are an expert and understand everything when in reality you don't even know where the on switch is.

Ron
Most manuals are written by people who know what they are doing for people that know what they are doing!  :x :roll: :x :roll: :x
You got this Chris! Plus we know any audio will sound great!  :cheers: :cheers:
'specially the first cackle!  :-o :-D
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 08, 2018, 01:59:49 AM
... CAN Hi...
I recognize that one, only because I just looked up CANbus on WIKI. Pretty good write-up there. [People who deal with cars newer than mine are probably familiar with CANbus]
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2018, 08:42:19 AM
People who deal with cars newer than mine are probably familiar with CANbus

They're probably smoking it . . .  :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2018, 08:07:07 AM
Okay - I have a fairly high degree of confidence that the harness is finally correct.  

It was about 9:00 last night that I finished it up.  

As I didn't want to disturb my neighbors during the Packer-Bears game, which would be sacrilege on the west shore of Lake Michigan, and Kate wasn't around to man the fire extinguisher (heaven forbid), I've elected to screw up Monday Night Football for the neighborhood, so tonight, I'm going to attempt to fire it up.

Nobody here cares about the Lions or the Jets.

I'll keep you posted.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 11, 2018, 07:52:25 AM
Okay - I have a fairly high degree of confidence that the harness is finally correct.  

It was about 9:00 last night that I finished it up.  

As I didn't want to disturb my neighbors during the Packer-Bears game, which would be sacrilege on the west shore of Lake Michigan, and Kate wasn't around to man the fire extinguisher (heaven forbid), I've elected to screw up Monday Night Football for the neighborhood, so tonight, I'm going to attempt to fire it up.

Nobody here cares about the Lions or the Jets.

I'll keep you posted.

Hoping it turns out well . . . . . .   but I guess I'll be the 5th or 6th to know . . . . . .   

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 11, 2018, 10:28:41 AM
Spent the night on another "10 minute job".  I neglected to hook up the starter signal wire.  I had to pull the intake in order to access a wire I should have attached when I dropped the engine in. 
At least the fuel lines are holding pressure - I was able to mop that up in short order.
Trying again tonight.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 12, 2018, 06:33:42 AM
Well, while not much is being reported, here is a bone for BMC fans:

And a thank you to Woody for the link . . . . . .


http://www.enginebuildermag.com/2018/09/eotw-vintage-british-leyland-engine/?eid=284935200&bid=2235650



JMHO, BUT, seems like the guy(s) went to a LOT of effort for 97 bhp from a 1275 . . . . . . .  BUT, it is tough to argue with his race results.

AND, BTW, I have several 1275's +.040" overbore producing 130+ bhp.   At lower rpm's and vastly reduced cost.

Readers will remember that Ver 2.2 of "the Grenade" produced ~99 bhp, from 999 cc's, which was enough to set a Bonneville I/GT record and a one way speed of 126.6 mph.   Scaled up to 1275 cc's that would be: ~125 bhp . . . . .

And finally, the Engine Builder magazine site is a good source of other technical articles, straight from racing part manufacturers.   I find it "helpful" to follow the instructions of the engineers who manufacture the parts I use, but hey, that's just me and you should do whatever works for you.

 :dhorse:  :dhorse:  :dhorse:
Fordboy
Title: Re: Milwaukee Midget
Post by: ggl205 on September 12, 2018, 10:36:04 AM
"And finally, the Engine Builder magazine site is a good source of other technical articles, straight from racing part manufacturers.   I find it "helpful" to follow the instructions of the engineers who manufacture the parts I use, but hey, that's just me and you should do whatever works for you."


Don't forget Engine Professional Magazine from AERA (Automotive Engine Rebuilders Association). It is a quarterly magazine packed with valuable engine information.

https://www.aera.org/magazine.html (https://www.aera.org/magazine.html)

They used to archive back issues but not sure if they still do.

John
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 12, 2018, 10:47:47 AM
http://www.engineprofessional.com/archives.html
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2018, 01:38:17 PM
"Beginning with the premise, ‘Trust nothing and nobody,’ I sent the Swiftune #SW2307 camshaft to Elgin cams to be reverse engineered. We discovered the camshaft provided was much closer to a streetcar/autocross design instead of the full-on road race cam we requested.”

What's advertised and what it is aren't always the same number.

Of course, once you've INSTALLED IT and discovered either no change or a decrease in power, it's not returnable.

ALWAYS CHECK CAM SPECS.

Mark checked the specs on the Piper Cams we put in the K.  They were spot on.

It's always preferable to send a camshaft back with a printout of the factual dimensions compared to the fairy tales offered up in the brochure.  It makes it easier to shove it up their deuterostome blastopore.

And seeing as Nick Swift of Swiftune has the fastest racing Mini Coopers on the planet, is it any surprise that he's not sharing the good stuff?

 
Title: Re: Milwaukee Midget
Post by: jdincau on September 12, 2018, 02:11:19 PM
deuterostome blastopore.

Priceless!
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 12, 2018, 09:19:22 PM

"Beginning with the premise, ‘Trust nothing and nobody,’ I sent the Swiftune #SW2307 camshaft to Elgin cams to be reverse engineered. We discovered the camshaft provided was much closer to a streetcar/autocross design instead of the full-on road race cam we requested.”

What's advertised and what it is aren't always the same number.

Of course, once you've INSTALLED IT and discovered either no change or a decrease in power, it's not returnable.

ALWAYS CHECK CAM SPECS.

Mark checked the specs on the Piper Cams we put in the K.  They were spot on.

It's always preferable to send a camshaft back with a printout of the factual dimensions compared to the fairy tales offered up in the brochure.  It makes it easier to shove it up their deuterostome blastopore.

And seeing as Nick Swift of Swiftune has the fastest racing Mini Coopers on the planet, is it any surprise that he's not sharing the good stuff?



  I find it "helpful" to follow the instructions of the engineers who manufacture the parts I use, but hey, that's just me and you should do whatever works for you.

Fordboy

So, ahem, a certain dichotomy in those quotes . . . . . .   This is the part where I digress into a perspective of insight, (I think), into my character and values.    SO, if you aren't a fan, skip this post . . . . .


How I got to where I am, what I do, and the methodology I use, and recommend . . . . . .

A/   I am a man who embraces science above all else, simply for the cogent explanations science provides.   About MANY things, not just racing engines.

2/   This did not "happen" by accident.   While young, much of what I did was by the "trial & error" method, which, understandably now, gave a resulting poor percentage of positive outcomes.

d/   In the quest for "better outcomes" and better percentages, if you will, I bit the bullet and bought a SuperFlow 100 flow bench.   Based on the success with this "truth-o-meter", thus I began my downward spiral of technological
      acquisition, and my upward spiral of successful results.    Co-incidence?   I think not . . . . .


Have you ever noticed that a LOT of Hollywood productions are "remakes"?    Not really a lot of original thinking going on.    Why?    Because it requires EFFORT, and IT IS HARD.   The same is true in racing and many other things.   As my generous mentor opines:  "If it was easy, everybody would be setting records."

And then there is the "trust" thing.    YES, there are folks in the business you can trust.   They are few and far between.    BUT, remember, they are NOT mind readers.   If you can not DETAIL what you need, do NOT expect them to conjure a "miracle" for you.    YOU need to know, or at least have some idea of what you require, AND, you have to be able to communicate that to the proper person at the manufacturing end.    These folks are good, dedicated engineers, they are NOT magicians.    AND, they do not "resent" you checking their work.    Good ones welcome the double check, because, humans can make the occasional error.    People I deal with KNOW I am going to check with a jaded and critical eye.    I believe that that knowledge keeps them "on their game".

And if you check everything thoroughly, you will no doubt eliminate most of the "stupid sh**".     Does this create extra work and expense?    Well, it depends on how you look at it, doesn't it?    So, with the idea that inevitably, errors will be made, why not attempt to err on the side of good judgement and/or good engineering?     Just a thought.    And your mileage may vary . . . . . . .

Practical example to follow soon . . . . .  one that will give insight into why we went through a MASSIVE gyration with the lower end oiling system for the K16.   Stay tuned . . . . .

 :cheers:  (Hey! Time for Oktoberfest, my favorite time of year . . . . )
Festyboy

P.S.   Thank you Harold, for the thought, the guidance, and the introductions.   You have been generous in your willingness to "pay it forward".    I will do no less to uphold the tradition.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 12, 2018, 09:23:38 PM

 deuterostome blastopore.


Uhhmm, is that some kind of Catholic sacrament?

 :dhorse:
Neveranaltarboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2018, 10:00:41 PM

 deuterostome blastopore.


Uhhmm, is that some kind of Catholic sacrament?

 :dhorse:
Neveranaltarboy

Biological science.  A life form in which the anus is the first thing that develops at its earliest cellular level.

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 12, 2018, 10:23:57 PM
Anal spot on? As the Brits might say?  :? :? :-o :-o :-D :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 12, 2018, 11:41:37 PM
I'm making rookie mistakes, but at least I know the oil pump works.

Blew oil right past the untightened oil line.  Engine didn't fire - I lost about a pint on the starter motor.

It's mopped up, and I cleaned up the concrete with some lacquer thinner.

No water seepage, and the electric water pump seems to work. 

But it's bed time for Bozo . . .


 

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 13, 2018, 12:38:30 AM
But it's bed time for Bozo . . .



 :?

(http://www.artprintsplus.com/filestore/vintage_movie_posters/bedtime_for_bonzo_1951.jpg)

 :evil:

Mike  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2018, 09:35:16 AM
But it's bed time for Bozo . . .



 :?

(http://www.artprintsplus.com/filestore/vintage_movie_posters/bedtime_for_bonzo_1951.jpg)

 :evil:

Mike  :cheers:

Meah . . . sometimes I'm a monkey, sometimes I'm a clown . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2018, 10:17:35 PM
Here's a great way to kill an hour while updating firmware on an ecu - which is what tonight's all about -
https://roundsixpod.com/2018/09/14/from-no-brakes-to-the-200-mph-club-mike-lefevers/
Title: Re: Milwaukee Midget
Post by: Old Scrambler on September 15, 2018, 11:19:08 AM
Does it run????

Are you at the Gathering on the Green at the Osthof???.........I'll look for you :-)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2018, 11:54:10 AM
I had to decline the invitation.  Still programming the ecu today.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 15, 2018, 08:59:39 PM
Setting up the parameters wasn't easy, but i got through it. 

Still won't start, and I'm seeing three problems - One for sure, two potential.

1.  I've got a miss-pin from the output of one of the coil trigger wires.  Need to pull the harness and rewire that.  A ten-minute job, of course - might be able to get it done tonight . . .

B.  The power supply to the coil smoked a fuse - better that than the harness.  Might have been due to the miss-pin.

3.7(y)  An online search confirmed that the trigger output from the Holley HP for the ignition is 5 volts.  My MSD coil packs are triggered by 12 volt, so even if it isn't miss-pinned, it's unlikely the ECU will fire the coils.  The MSD Coils are interfaced with the DIS MSD Interface Modules # 8870.

Digging into it on line, but a few questions, if anybody knows.

I'm looking at the MSD 6302 as a possible solution.  https://www.summitracing.com/parts/msd-6302/recommendedparts

It's a dual coil igniter designed to work with the MSD coil packs, so I think it should receive the 5V signal from the ECU and make the coils to fire.

Anybody know?  Anybody know someone who might know?  :?

 
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 16, 2018, 12:14:31 AM
So... if I want to emulate a record-setter, I need to number my three problems as 1., B., and 3.7(y)? 8-)
Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 16, 2018, 12:25:27 AM
... output from the Holley HP for the ignition is 5 volts.  My MSD coil packs are triggered by 12 volt...
Do you have four 50 watt NPN transistors handy? If so, add a few resistors to build a collector-follower amp for each coil pack- 5v in, 12v out.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2018, 11:51:18 AM
Do you have four 50 watt NPN transistors handy? If so, add a few resistors to build a collector-follower amp for each coil pack- 5v in, 12v out.

It's been a while since I've done any breadboarding, but that's an option.

Good news is that there is NO MISS-PIN.  I had checked this harness many times, and a pin-in to connector-out continuity check this morning verified I have had this right all along.

So that leaves troubleshooting the blown fuse and 3.7(y).
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 16, 2018, 07:52:13 PM

Congratulations to Tom Donney of Fort Dodge, Iowa, and his crew and family.  They bumped the I/GT record today, and while I don't have a definitive number, these folks have busted their humps making their SAAB into a frighteningly fast little 1 liter GT competitor.

I'll post up his speed when USFRA does.

To Tom and crew -

 :cheers:  :cheers:  :cheers:

Title: Re: Milwaukee Midget
Post by: manta22 on September 20, 2018, 05:42:32 PM
Chris;

A big MOSFET should do what you want. Here is a link to a good candidate:

https://www.mouser.com/ProductDetail/STMicroelectronics/STW56N60M2?qs=sGAEpiMZZMshyDBzk1%2fWi0dsXOGve85xPJUjOcbS6yy2P%2f4CIxNNrw%3d%3d

Its gate threshold voltage is low enough to be driven with a 5V input and its drain current, breakdown voltage and power dissipation make it almost bullet proof. If you have a part number or schematic of your coil-pack I may be able to help you with a circuit.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 21, 2018, 01:11:02 PM
Is there somebody out there in or near London (England) who might be able to check out a piece of machinery (a Sunnen valve grinder) for me?

Supposedly a machinery dealer in London.   Address is close to Holborn Viaduct & Farringdon Street.

Any help would be appreciated.   Trying to make certain the dealer is not a scammer.

Thanks in advance for any help.  Liquid compensation available . . . . . .   :-D

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 21, 2018, 01:22:59 PM
midget,

Is it alive yet?

 :cheers:
Oktoberfestboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2018, 03:51:01 PM
midget,

Is it alive yet?

 :cheers:
Oktoberfestboy

Not yet.

This just arrived today -

https://www.holley.com/products/fuel_systems/fuel_injection/modules/parts/554-112

I've been texting, e-mailing and chatting with "Sparkplug" Gary about this whole machination this week.  If you've been to the White Goose at Bonneville, Gary's the guy who people bring their spark plugs to.  He does a lot of EFI work, and coached me through a lot of methodology and "best practices" this week. 

I'm grateful for that, because I'm dumber than a garbage can full of bowling balls on some of this stuff.

Turns out the triggering circuitry of the Electromotive or MSD coils isn't compatible with the Holley stuff, REGARDLESS of which manner you configure the firing output in the ECU.

The easiest way around would have been to set it up with individual coils.  I know that now, but I'm past that stage, I'm unwilling to reconfigure the harness to do something other than wasted spark, and it's likely I would have had clearance issues with the hood at Cylinder # 1 on top of the engine.

By the way - a quick shout-out to Skyler at Holley.  I generally haven't had a lot of luck with Holley's tech support forum or online tech support, but once Sparkplug Gary got me turned in the right direction, I was able to get the questions answered right away by Skyler.     
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 21, 2018, 10:16:05 PM
On the back of Tom's SAAB Sonnet, he has a picture of a wasp, and this statement . . .

"Feel the Sting".

I have a new target - 127.6605.

And I've got a week . . .  :|




Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 21, 2018, 11:06:06 PM
Guess you'll be the light green hornet killer soon!  :x :-( :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2018, 12:02:07 AM
Guess you'll be the light green hornet killer soon!  :x :-( :-D

Woody, right now, I'd be happy with a can of Outdoors Off - The mosquitoes are thick this year.

So I put the coil driver in - and now the starter isn't working!

I think I'm going cross-eyed . . .

 
Title: Re: Milwaukee Midget
Post by: Buamotorsport on September 22, 2018, 12:48:15 AM
Is there somebody out there in or near London (England) who might be able to check out a piece of machinery (a Sunnen valve grinder) for me?

Supposedly a machinery dealer in London.   Address is close to Holborn Viaduct & Farringdon Street.

Any help would be appreciated.   Trying to make certain the dealer is not a scammer.

Thanks in advance for any help.  Liquid compensation available . . . . . .   :-D

 :cheers:
Fordboy

Message me the details. It’s not far from me at all and I can check it out for you. That address is right in the centre of London by the way.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2018, 09:41:38 AM
Threw the battery charger on it last night.  Checked clearance as best I could between the starter pinion and the ring gear with the gooseneck inspection camera - tough telling without any depth perception, but it appears aligned up.

Last night, when I tried to turn it over, the starter was thumping the drive, but not turning the motor - hold button and it went "bump, bump, bump".  Converted Japanese starter, a common aftermarket replacement piece, but the nose of the case has been modified to fit this application, so if it's an issue, I'll need to rebuild it in order to keep the case.

It was at 14.4 volts last night - showing 17.2 this morning.  I'll confess the battery connector wasn't overly tight - hoping that's the issue.

I don't want to pull the starter - it requires removing the entire fuel injection and manifold.

Pressing on.  I'm double checking the ignition configuration upload so if it turns, I might be able to get it started.  I'd like to be able to get the engine started and loosen it up a bit.  Still hasn't turned on its own power.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 22, 2018, 10:09:03 AM
Chris, would it help if I took a quick ride down there and tried to hand tools to you or something?  I'm clumsy but fun to watch - might be able to help a little bit.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2018, 10:13:19 AM
Starter working - huge relief.
Attempting to datalog a no-start/stall condition.

Thanks, Slim.  My brother-in-law is stopping by today - he's a veterinarian, which makes him equally fun to watch when working on a car.   :wink:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2018, 02:13:27 PM
I am getting a solid signal from the crank sensor - green.  The cam sensor is flat - going to try to figure that out.

(https://farm2.staticflickr.com/1927/29910856107_d22c512f3e_h.jpg) (https://flic.kr/p/Mz7XrD)data log 1 (https://flic.kr/p/Mz7XrD) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 22, 2018, 04:41:08 PM
Chris, if he's a vet -- could he supply some medical-grade nitrous to make the evening go better? :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 22, 2018, 05:18:15 PM
Chris, if he's a vet -- could he supply some medical-grade nitrous to make the evening go better? :evil:

I could use a good laugh about now . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 23, 2018, 01:45:05 PM
I'm seeing about 2.7 volts on the power side of the cam sensor - needs to be 12V.

 :?
 
Back to Solder City.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 23, 2018, 10:40:22 PM
Time to admit to a checkmate. 

Still no spark, although I believe I fixed the cam sensor issue.

I'll attempt to pull down a system log tomorrow and see for sure, but if it didn't start today, there's simply not enough time to get it finished by next Saturday to get on the road.

So next August will be the opportunity.



Title: Re: Milwaukee Midget
Post by: SPARKY on September 23, 2018, 11:44:58 PM
B-U-M-M-E-R  :cry:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 24, 2018, 05:25:31 AM

Time to admit to a checkmate. 

Still no spark, although I believe I fixed the cam sensor issue.

I'll attempt to pull down a system log tomorrow and see for sure, but if it didn't start today, there's simply not enough time to get it finished by next Saturday to get on the road.

So next August will be the opportunity.


C-R-A-P! ! !


Well . . . . . .   we are just going to have to drink . . . . . .   Wisconsinably . . . . . .

For proper quantity of consumption, might need to go to:

1    Green Bay, Wisconsin
2    Eau Claire, Wisconsin
3    Appleton, Wisconsin
4    Madison, Wisconsin
5    Fargo, North Dakota
6    Oshkosh, Wisconsin
7    Missoula, Montana
8    Grand Forks, North Dakota
9    Wausau, Wisconsin
10  La Crosse, Wisconsin

I know a nice brewpub in Madison, just down the street from the state capitol building . . . . . . .

Or, maybe just McBobs.    We can crawl back to your garage from there . . . . .

Not the outcome I was counting on, sorry.

D-A-M-N!!!

 :dhorse:

 :dhorse:

 :dhorse:

Disappointedboy    (As I'm sure you are as well . . . .  Although, I can't imagine that "disappointed" covers it for you . . . .)
Title: Re: Milwaukee Midget
Post by: wheelrdealer on September 24, 2018, 07:43:13 AM
Time to admit to a checkmate. 

Still no spark, although I believe I fixed the cam sensor issue.

I'll attempt to pull down a system log tomorrow and see for sure, but if it didn't start today, there's simply not enough time to get it finished by next Saturday to get on the road.

So next August will be the opportunity.




Sorry to hear this Chris, you have to be disappointed. Your ratio of pain/frustration per CC of engine size is very high, perhaps a record! That's life when you are doing what others deemed impossible or Too Hard.

On the upside, now you will have time to get things right and thoroughly test them before Speedweek. Its a long a$$ tow out there only to have a no-start condition. How do I know this? Because I spent a week this year with Jeff Balsamo and Pitts helping them overcome an intermittent no-start condition, ( A rookie run on Sat. then did'nt get another run until Thurs.). I hope you can get some chassis dyno time to get things working the way you want. 

I enjoy the thread, although some of the discussions are above my technical knowledge.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 24, 2018, 09:33:35 AM
It's a case where I let the schedule get away from me, but looking back, what would I have done different?

Would I have been a constant PITA to Steve Dermjian on the sleeves?  No, and the reason why is because he's the best in the business, and Mark will attest to the EXCELLENT work he did on making the Darton Sleeves work.  That block came back from Steve's shop with virtually no warpage, and the sleeve install was exceptional.  It was worth the wait.

Would I have called and bitched to the guys at T&T?  I was already a pain in their sphincters, and I was a bit cranky about some stuff, but they always made me feel welcome, offering me full use of the shop, providing sharp insights and good friendship.  It would be dead wrong, beyond ungracious, and verge on immoral to point any fingers that way.

Mike Hart's machine work and engineering prowess was always timely and beyond the call.

Mel and the guys at C&S always delivered in a timely basis.

Diamond Pistons came through in a big way, and while the time it took going back-and-forth with them was frustrating on my end, I recognize as a service professional that sometimes the fastest way to get something done right is to slow down the process a tad.  Huge kudos to Diamond.

Mark's time - good lord - this thing would still be a lump of used castings in my basement if not for Mark's input.  My goal with respect to Mark, a small-bore engine specialist and who is making no bones of the fact that he's winding down his career, is to give him a truly unique, world class, high profile engine that he can hang his hat on - something he can brag to his great grandchildren about, and this build diary, a documentation of his methods and a showcase for his talents.  While the "proof of the pudding" is still in the future, it's my hope we've made huge steps forward in that department.

No, at this point, the clock ran down, and I didn't get it across the finish line.

The upside is that I've had a crash course - and I'll emphasize the word "CRASH" in this statement - but a genuinely intense crash course on EFI. 

At the end of the day - and it won't be this day - but at the end of the day, I'll be a smarter builder for it.

To everyone who has contributed comments, suggestions, encouragement, cautions, criticisms, and playful banter to this thread, THANK YOU!  If not for you, especially on days where my motivation was lacking, it wouldn't be this far along.

The Milwaukee Midget is not so much powered by an engine as it is powered by this community.  I'm humbled and proud to be a conduit and recipient of this support.

Chris Conrad   

 
Title: Re: Milwaukee Midget
Post by: jacksoni on September 24, 2018, 10:05:26 AM
Aw, crapola. Sorry to hear  but now you can get it right, on the dyno and have time for proper tuning and find that power! 126mph? quick calcs say you need 13%more power. Call it 115. Easy peasy.  Keep us posted. I know how hard that decision was.
Title: Re: Milwaukee Midget
Post by: TheBaron on September 24, 2018, 10:21:30 AM
Have you ever considered coming  to the El Mirage  lakebed in Southern California ?

We have our  (two-days of racing) season ending event  November 9-10-11th, and would love to have you race with us...

Another month of sorting issues would do wonders right now I'm sure....

I hope to see this car run one day as I've been following your build for quite a while now,,,, and it is first rate...

El Mirage is about a 10 hour drive from Bonneville for scale...

Robert
Red Baron Race Team
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 24, 2018, 02:56:59 PM
Have you ever considered coming  to the El Mirage  lakebed in Southern California ?

We have our  (two-days of racing) season ending event  November 9-10-11th, and would love to have you race with us...

Another month of sorting issues would do wonders right now I'm sure....

I hope to see this car run one day as I've been following your build for quite a while now,,,, and it is first rate...

El Mirage is about a 10 hour drive from Bonneville for scale...

Robert

Red Baron Race Team

I would love to do that, and in fact, I had a plan to do so with an undisclosed SCTA member at the wheel.

I'm not an SCTA member, so I couldn't run for a record.

It was contingent upon me running Bonneville, which, of course, didn't happen.

I'd be tempted to flip the process next year - put a driver in it at El Mirage, and drag it to Bonneville - but I'm loathe to let anyone else behind the wheel until I'm confident it's right.  I'd never forgive myself if someone got hurt in it.
Title: Re: Milwaukee Midget
Post by: Dr Goggles on September 24, 2018, 04:59:43 PM
All I can say is you worked way harder than us, for longer. Puling the pin now proves you're smarter than us and you'll have more cash in the kitty to be ready for next time.

Having said that, Fiat that fuckin fucker
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 25, 2018, 10:20:50 PM
ShaZAAM! Finally getting a spark.  So the actual physical HARDWARE of the ignition is working - something I couldn't verify earlier.

The downside is that it's only working when the cam sensor is switched off in the ECU, but at least I know which end of the patient I need to dissect.

Just as long as I don't turn it into an autopsy . . .  :roll:
Title: Re: Milwaukee Midget
Post by: salt27 on September 25, 2018, 11:09:52 PM
Chris, we are bummed for you but maybe we will have the third renovation of the "Little Puke" done for Speedweek 2019 and join you.

Seems like we might owe you some brew after the sharing of the Mead.

What James said "Fiat that fuckin fucker"
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2018, 09:07:08 AM

Seems like we might owe you some brew after the sharing of the Mead.


Don, you owe me nothing, but if you want to share some of the outstanding malted beverage products currently coming out of the Pacific Northwest, I'll be happy to join you in the sampling.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 26, 2018, 09:57:25 PM
Okay, I've kept me cool for the most part, but this pizzes me off.
Took the laptop out to do diagnostics and parameters on the ECU, and I'm looking at a blank screen!  I hear the fan and hard drive spinning away, the lights on the keyboard are working, but the screen is completely down.

AAARRRGGGHHH!!!!

PS - Posted from my cell phone
Title: Re: Milwaukee Midget
Post by: Stainless1 on September 26, 2018, 11:05:34 PM
sounds like your computer needs a hard reset....
If pushing the on/off button for 10 seconds doesn't work, then it is off to the farmer in the Dell....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2018, 10:33:07 AM
sounds like your computer needs a hard reset....
If pushing the on/off button for 10 seconds doesn't work, then it is off to the farmer in the Dell....

I took it in to work today and hooked it up to one of my rental projectors to actually see a screen.

It read about some damned "toggling" function - something I certainly don't recall hitting, but probably occurred moving it in and out of the office to work on the car.  I "toggled" it back, and now it's working fine.

It seems I've been "toggling" a lot, lately.

"Honey, I'll be out in the garage 'toggling'".

I think that's what the kids call it these days . . . :|
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 27, 2018, 10:53:55 AM
If you change chooglin to togglin is that plagiarism?  :? :cheers:

https://www.youtube.com/watch?v=iyI9r0CCu74
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 27, 2018, 11:03:33 AM
Interesting contrast.  I turned off Classical Wyoming Public Radio to listen to a bit of CCR.  No schizo, me!  Thanks, Mr. Woody
Title: Re: Milwaukee Midget
Post by: forker on September 27, 2018, 11:10:10 AM
I took it in to work today and hooked it up to one of my rental projectors to actually see a screen.

I read about some damned "toggling" function - something I certainly don't recall hitting, but probably occurred moving it in and out of the office to work on the car.  I "toggled" it back, and now it's working fine.


I think you got off lightly; imagine faffing about doing that on the salt under an awning. Or, not doing that. I bet we'd hear the outbursts from another state.

More evidence of recognising the impossible, eh?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 27, 2018, 11:16:26 AM

I think you got off lightly; imagine faffing about doing that on the salt under an awning. Or, not doing that. I bet we'd hear the outbursts from another state.

More evidence of recognising the impossible, eh?

I had starter and carburetor issues in 2011 on the salt.  It's no place to go and have to try and fix something.

But what this taught me today is this - BACK UP YOUR TUNES AND CONFIGURATIONS ON SOME SORT OF STORAGE DEVICE.

Had this happened on the salt, it's likely I could have sourced another computer, but there would have been little chance of reconstructing a tune or configuration.

Woody:
My dad got me a copy of "Green River" for Christmas a number of years ago.  Learned how to play guitar by listening to CCR.
 :cheers:

Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on September 27, 2018, 01:07:37 PM
MM said:
 
" BACK UP YOUR TUNES AND CONFIGURATIONS ON SOME SORT OF STORAGE DEVICE.
"


I use a little 2 TB solid state drive for backups - runs off a USB port and keeps everything remembered.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 29, 2018, 10:38:00 PM
My word; that's a deep dive into the cellars. Looking.....

Company service info doesn't recognise this level of detail for the LR model using K1.8. Rover is no more; aftermarket now supports all of those owners.

Turning to cumulative wisdom of those who were here during those days and are still here now;

To our understanding, the connector on the pigtail has three flat pins in a row. It's rectangular in cross-section. It has a moulding with two ribs on both long sides, one side close together, one side far apart (relatively).

Holding the connector with the far-apart ribs down and looking from the wiring side, so seeing the individual wires as they enter the 'back' of the connector moulding,  pin 1 is the RH pin, pin 2 central, and pin 3 LH side.

In that context pin 3 is ground, pin 2 is signal, pin 1 is +12v.

It seems that the centre pin is signal, whether viewed from the pin side or the wire side of the connector moulding. Checking now if we have a view of polarity sensitivity...

It also seems the feature on the cam that the cam sensor sees is a step-up in diameter and a step-down in diameter 180' apart. It looks like a small balance weight, or a flange that's removed over half its' circumference. The sensor sees steel appear near to it, then disappear. The sensor signal will be a spike in one direction when it sees step-up in dia and steel appears, other direction when it sees step-down in dia.

So, if the collected wisdom turns out to be tosh but the sensor isn't fried then the signal will be wrong by 180' camshaft rotation.

Oh, did you perhaps get an engine harness on the donor motor? Guess not, or you'd have looked at that already.

More later...

I reposted Forker's post because I'm very grateful for his research, but this damned cam sensor is where I'm STILL stuck.

"Company service info doesn't recognise this level of detail for the LR model using K1.8. Rover is no more; aftermarket now supports all of those owners."

This probably explains how I was able to get the entire engine shipped from a Birmingham breaker to the United States for ~$750.00.

The sensor is described and sold as a hall effect sensor - 3 terminals.  That said, I've also seen it advertised on a few aftermarket sites as a magnetic sensor.

All hail the aftermarket . . .

Yeah, I know - my monkey, my circus.

Electronics guys - check me on this - I'm trying to avoid a brain-fart.

So the confusion is this - There is a magnet in the sensor itself, which I believe biases the output of the sensor. (:roll:)  I'm hypothesizing that when the ferrous cam lobe - a 180 degree half-moon arrangement described by Forker - passes the face of the sensor, this action causes a change in the flux field produced by the magnet built into the sensor housing, and produces a signal seen by the ecu.

Now if that's how it works, I should be able to apply voltage to the unit and see a signal output voltage (or change in output), by simply hooking it up to a meter and passing a piece of steel past the face of the sensor.

I'm seeing nothing.
 
The reason I'm sounding this out is that most of what I read about hall effect sensors used in automotive applications state that the magnet is separate from the housing.  I know that's how the Pertronix ignitions work, and all of the hall effect components that Holley sells uses this same method.

One other thing - I think both Forker and I have assumed that this unit is 12 volt, but I'm reading a lot of stuff about automotive hall effect sensors operating on a 5 V reference.  I can't find a confirming resource on this part, and my fear is that I may have blown this piece out. 

Any thoughts? 


Title: Re: Milwaukee Midget
Post by: Jack Gifford on September 30, 2018, 01:10:47 AM
... I should be able to apply voltage to the unit and see a signal output voltage (or change in output), by simply hooking it up to a meter and passing a piece of steel past the face of the sensor...I'm seeing nothing...
I know nothing about the unit you're dealing with. I only have a comment about a Hall effect device, which is basically just a Hall effect transistor with appropriate voltage regulation, etc. Its output is merely the collector of the transistor, which conducts to the emitter (grounded) when a magnetic field is present. Depending on the device, you might need to add a pull-up resistor (1k or so) between the output and +12v, in order for a voltmeter to display an output signal.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on September 30, 2018, 12:48:35 PM
https://video.search.yahoo.com/yhs/search?fr=yhs-adk-adk_sbnt&hsimp=yhs-adk_sbnt&hspart=adk&p=How+to+troubleshout+Hall+effect+sensors#id=1&vid=84e531e661a9616991bfb703f9cc342e&action=click

You can get an cheep adapter to use your laptop as a scope

I hope this helps. Sometimes I really miss the test equipment we had when I was in the USAF.

John
Title: Re: Milwaukee Midget
Post by: jdincau on September 30, 2018, 02:02:07 PM
Here is the Hall effect sensor I am using with my AEM data recorder. AEM had me add a resistor as was suggested by Jack.
Title: Re: Milwaukee Midget
Post by: manta22 on September 30, 2018, 04:30:17 PM
Chris;

According to that data sheet it can operate up to 24V so 12V wouldn't be a problem, except for putting a voltage on the transistor collector without a current-limiting pull-up resistor between it and +12V. You may have zapped the NPN transistor in the output.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: jacksoni on October 01, 2018, 08:00:39 AM
That is the Honeywell 101 sensor I use for crank and cam triggers. Simple. Dead reliable ( except for the time my damper got a little loose, wobbled, and smacked one.) recommend them.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 03, 2018, 05:18:25 PM
The unit Holley sources is a Cherry item.

I went through a ridiculous dance with Holley trying to get dimensions for their unit.  All I needed were the physical dimensions - just like ANY OTHER AFTERMARKET CUSTOMIZABLE PIECE OF HARDWARE FROM ANY DAMNED SUPPLIER.

My question was:

"I'm looking for a dimensional print for the 554-117 hall effect sensor. Please e-mail me a pdf. Thanks."

The response was:

"Thanks for contacting Holley Technical Support.
No, unfortunately I cannot send you any internal engineering drawings as they are proprietary.
If you have any other questions or concerns feel free to reply by email or if you need immediate help call our Tech Line at 1-866-464-6553."

So I called 'em up again, and said, "Look, I'm not building a damned small block Chevy, this is a custom application, and I have no idea whether or not I can physically make this piece work without a print."

So he hims and haws around and says, "Do you know who makes this part?"

I said, "I just viewed a print of a similar unit made by Honeywell."

"Well, Cherry supplies us with these, so if you want to dig around on their site, perhaps you'll see something that looks familiar".

And I did.

And I found it, along with a print.

And then I found a supplier other than Holley - at about 30% of what Holley wanted to charge.

Here's the deal - I'll pay for good service - but I'll take the deep discount for disservice.

Holley just left $70.00 on the table.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 03, 2018, 05:53:18 PM
Chris, sometimes life can be so sweet! Think how much mead you can buy with $70!  :-o :-D  :cheers:
And now hundreds of other people can get a similar deal!!  :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2018, 10:06:44 AM
Hall effect sensor arrived.  Location is the same as the stock piece, as was the general shape, but it required a few mods to fit it.

The new unit extends about 3/32" deeper than the original, so proper measurements to achieve a .020 -.040 gap were required.

I picked up a piece of .016 copper sheet (non - ferrous) and created a stack of washer/shims to locate the sensor the proper distance from the signal lobe.

I need to confirm pin orientation from the ECU, so I'll need to pull the harness tonight and address that aspect.

(https://farm2.staticflickr.com/1947/44456852264_a16a75e114_b.jpg) (https://flic.kr/p/2aJuZjQ)2018100795182644 (https://flic.kr/p/2aJuZjQ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

This has been frustrating - I just want the damned thing to start.  These last 3 months have just taken the sap out of me, but my heart really goes out to the racers who made it out to World Finals, put down a number of really solid qualifying runs, got into impound, and came back the next day to a rain-out.

For all of my whining, THAT is a REAL kick in the slats.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on October 08, 2018, 03:23:20 PM
Come on Chris!! I go the tea bags in my  hand we need some HOT WATER!!!!

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2018, 04:05:03 PM
Theses engines got the nickname "kettle" because of their propensity to boil over.  :wink:

But that hasn't been an issue so far . . .  :|
Title: Re: Milwaukee Midget
Post by: SPARKY on October 08, 2018, 04:24:41 PM
Just think of all the MEAD you can buy because you could not sort this out in time to go   :-D  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2018, 04:28:38 PM
Mead . . .  :roll:

A lot quicker than ale . . .  :cheers:
Title: Re: Milwaukee Midget
Post by: tauruck on October 08, 2018, 06:09:47 PM
The unit Holley sources is a Cherry item.

I went through a ridiculous dance with Holley trying to get dimensions for their unit.  All I needed were the physical dimensions - just like ANY OTHER AFTERMARKET CUSTOMIZABLE PIECE OF HARDWARE FROM ANY DAMNED SUPPLIER.

My question was:

"I'm looking for a dimensional print for the 554-117 hall effect sensor. Please e-mail me a pdf. Thanks."

The response was:

"Thanks for contacting Holley Technical Support.
No, unfortunately I cannot send you any internal engineering drawings as they are proprietary.
If you have any other questions or concerns feel free to reply by email or if you need immediate help call our Tech Line at 1-866-464-6553."

So I called 'em up again, and said, "Look, I'm not building a damned small block Chevy, this is a custom application, and I have no idea whether or not I can physically make this piece work without a print."

So he hims and haws around and says, "Do you know who makes this part?"

I said, "I just viewed a print of a similar unit made by Honeywell."

"Well, Cherry supplies us with these, so if you want to dig around on their site, perhaps you'll see something that looks familiar".

And I did.

And I found it, along with a print.

And then I found a supplier other than Holley - at about 30% of what Holley wanted to charge.

Here's the deal - I'll pay for good service - but I'll take the deep discount for disservice.

Holley just left $70.00 on the table.

Chris that reminds me of trying to buy a non related product. Got the same sort of treatment/response.
Needless to say I threatened to go to this "supplier" and give him a lesson. The missus hid the car keys
and I still can't find them. :-D
Title: Re: Milwaukee Midget
Post by: manta22 on October 08, 2018, 07:51:38 PM
Chris;

Was that "mead" or "Merd"?  :-D

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: Crackerman on October 08, 2018, 07:56:13 PM
Is it an Autumnal Mead?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2018, 09:34:40 PM
Actually, I'll skip the mead - I'm looking at a 10 year old bottle of Templeton Rye that needs a rocks glass . . . and no rocks. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2018, 10:19:26 PM
FINALLY! 

Nobody was more surprised than I was, but I hit the starter, and I swear to God, the 1k K is running!

It's too late to bother the neighbors any more, and it isn't idling for jack Subaru, but it sure doesn't sound like I expected it to.  I was expecting it to sound like a Honda CB900 or something, but man, it sounds almost like an Iron Duke - Much deeper and throatier than one would expect from a 1 liter.

I'm well past the apex for 2018, but I did make the corner, I'm a lap down, and I didn't hit the hay bales, so I guess I'm still racing!

 :cheers:

 
Title: Re: Milwaukee Midget
Post by: Graham in Aus on October 11, 2018, 10:35:40 PM
Hey! Congratulations Chris  :cheers:, I've been coming back to this thread over and over..... Now some results!

In hindsight, your trip to WF could have been very frustrating, imagine putting down a qualifier then being rained off....

Tough for all those that showed such promise on initial runs.

Could you annoy the neighbours just enough for a short video?  :-D :-P :evil

Well done!
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on October 11, 2018, 10:44:09 PM
Dig it.  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 11, 2018, 10:48:42 PM

Could you annoy the neighbours just enough for a short video?  :-D :-P :evil

Well done!


Thanks, Graham.

You know, my neighbors have put up with a lot from me - between getting the Grenade running, years of WAY too loud band rehearsals in the basement, an unkept lawn.  It's getting colder now here in Wisconsin, so the neighbor's windows aren't open, but I'll push off the initial dial in until Saturday. 

And I STILL won't mow my lawn . . .

I have to tell you, though - there's NOTHING that gives one a bigger sense of accomplishment than those first whiffs of burnt racing fuel from a new engine, lingering in the garage, permeating one's shop jacket.

Time to set up some real parameters in the computer.

Mark and I are getting close.
Title: Re: Milwaukee Midget
Post by: salt27 on October 11, 2018, 11:17:12 PM
Chris, you made me smile.

Thanks, Don
Title: Re: Milwaukee Midget
Post by: generatorshovel on October 12, 2018, 12:24:04 AM
 :-D :cheers:
I remember that feeling MM, well done !
Title: Re: Milwaukee Midget
Post by: Dr Goggles on October 12, 2018, 02:19:41 AM
Excellent work Stretch. :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: RidgeRunner on October 12, 2018, 05:51:37 AM
     It all just got a lot funner  :-D!   :cheers:

              Ed
Title: Re: Milwaukee Midget
Post by: jacksoni on October 12, 2018, 07:35:28 AM
Have had my share of comments from folks I don't know from a mile away saying "Oh, the guy with the race motor" or words to that effect. Number of years ago was visiting a drag racer in Long Island (Jim Harvey, runs a website dedicated to tuning mechanical injection and such on big motors) who lives in a fairly tight knit neighborhood. Told me about starting a new build at some o dark thirty time and getting a "Sounds good" shouted from some distant neighbor.

Really happy has finally come together. Now for some tuning and if you hurry you can make the recently announced ECTA meet at Blythesville in early November.  :evil: :roll: :cheers: :cheers: :cheers: Congrats!
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 12, 2018, 08:55:05 AM
Hurrah!   :cheers: :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 12, 2018, 09:03:28 AM
FINALLY! 

Nobody was more surprised than I was, but I hit the starter, and I swear to God, the 1k K is running!

It's too late to bother the neighbors any more, and it isn't idling for jack Subaru, but it sure doesn't sound like I expected it to.  I was expecting it to sound like a Honda CB900 or something, but man, it sounds almost like an Iron Duke - Much deeper and throatier than one would expect from a 1 liter.

I'm well past the apex for 2018, but I did make the corner, I'm a lap down, and I didn't hit the hay bales, so I guess I'm still racing!

 :cheers:


 

As close as we are to Halloween, I half expected a cackle!  :-o :-D :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 12, 2018, 09:32:26 AM
FINALLY! 

Nobody was more surprised than I was, but I hit the starter, and I swear to God, the 1k K is running!

It's too late to bother the neighbors any more, and it isn't idling for jack Subaru, but it sure doesn't sound like I expected it to.  I was expecting it to sound like a Honda CB900 or something, but man, it sounds almost like an Iron Duke - Much deeper and throatier than one would expect from a 1 liter.

I'm well past the apex for 2018, but I did make the corner, I'm a lap down, and I didn't hit the hay bales, so I guess I'm still racing!

 :cheers:

 

midget,

Congrats!




To all the non-racer readers of this tome:

Sooo, once again here is a perfect example of, well, whomever's law:

Well after all the mechanicals are worked out and assembled, the installation of the "lump" and the fitment of "all those new-fangled electronical do-dads" consumes far more time than any racer ever plans for it to take.

JMHO
 :cheers:  :dhorse:  :cheers:
Realitycheckboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 12, 2018, 10:38:17 AM

I was told it's a ten minute job . . . :roll:
Title: Re: Milwaukee Midget
Post by: Podunk on October 12, 2018, 11:36:56 AM
 :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on October 12, 2018, 02:27:14 PM

I was told it's a ten minute job . . . :roll:
Metric minutes - multiply by 25.4!  :-o :-o :-o
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 12, 2018, 05:10:03 PM

I was told it's a ten minute job . . . :roll:
Metric minutes - multiply by 25.4!  :-o :-o :-o

And if I switch from my Gregorian Calendar back to the Julian Calendar, tech for Speedweek is this Sunday.  :wink:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on October 12, 2018, 05:25:49 PM
Chris, for what it is worth... you are about to break 500 as well on this thread. Have not looked completely but I do not believe there are too many 500 page build logs on this or any forum for that matter. Have to ask Slim if you are the first to 500?

When it happens,  The Midget hits 500, pages that is.   :-o  :cheers:

BR

Title: Re: Milwaukee Midget
Post by: Jack Gifford on October 13, 2018, 02:04:10 AM
Maybe I can win the 500-page-dash... :-)

Nope. Oh well, not my first loss...
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on October 13, 2018, 12:54:35 PM
It's alive. :cheers: I knew you would never give up. Good luck, get your record back next year. The salt was hard this year, I hope it continues to get better.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 13, 2018, 05:36:12 PM
Chris, for what it is worth... you are about to break 500 as well on this thread. Have not looked completely but I do not believe there are too many 500 page build logs on this or any forum for that matter. Have to ask Slim if you are the first to 500?

When it happens,  The Midget hits 500, pages that is.   :-o  :cheers:

BR



Well, he has the "Unfair Advantage" of perusing about beer and "Sconnie Nation" eats, . . . . . . . not just the car, engine, driver, etc, . . . . . .

Good thing he's not from da U P . . . . . . 'cause he'd be talkin' "wood" . . . . . .  ya der hey . . . . .

 :cheers:  :dhorse:  :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: wheelrdealer on October 20, 2018, 11:16:22 PM
Chris
You have been hanging around 499 for a week! Let's get some witty tech talk between you and Fordboy and push this thread over 500.
BR
Title: Re: Milwaukee Midget
Post by: Old Scrambler on October 20, 2018, 11:25:51 PM
Chris.............If you up the compression; put in some performance cams; time it to the edge; and install a hollow header/can.............the CB900  will get real deep and throaty :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 21, 2018, 10:20:13 AM
Been on a bit of a struggle this week.  Can't suss it out, but the k is only hitting on 2 cylinders - # 3&4.  I'm getting spark on all 4, and seeing as I'm running wasted spark, which fires the coil pairs 1-4, 3-2, I'm thinking an injection issue.  So back to diagnosis and observation.
Title: Re: Milwaukee Midget
Post by: forker on October 25, 2018, 04:06:17 PM
My word; that's a deep dive into the cellars. Looking.....

Company service info doesn't recognise this level of detail for the LR model using K1.8. Rover is no more; aftermarket now supports all of those owners.

Turning to cumulative wisdom of those who were here during those days and are still here now;

To our understanding, the connector on the pigtail has three flat pins in a row. It's rectangular in cross-section. It has a moulding with two ribs on both long sides, one side close together, one side far apart (relatively).

Holding the connector with the far-apart ribs down and looking from the wiring side, so seeing the individual wires as they enter the 'back' of the connector moulding,  pin 1 is the RH pin, pin 2 central, and pin 3 LH side.

In that context pin 3 is ground, pin 2 is signal, pin 1 is +12v.

It seems that the centre pin is signal, whether viewed from the pin side or the wire side of the connector moulding. Checking now if we have a view of polarity sensitivity...

It also seems the feature on the cam that the cam sensor sees is a step-up in diameter and a step-down in diameter 180' apart. It looks like a small balance weight, or a flange that's removed over half its' circumference. The sensor sees steel appear near to it, then disappear. The sensor signal will be a spike in one direction when it sees step-up in dia and steel appears, other direction when it sees step-down in dia.

So, if the collected wisdom turns out to be tosh but the sensor isn't fried then the signal will be wrong by 180' camshaft rotation.

Oh, did you perhaps get an engine harness on the donor motor? Guess not, or you'd have looked at that already.

More later...

I reposted Forker's post because I'm very grateful for his research, but this damned cam sensor is where I'm STILL stuck.

"Company service info doesn't recognise this level of detail for the LR model using K1.8. Rover is no more; aftermarket now supports all of those owners."

This probably explains how I was able to get the entire engine shipped from a Birmingham breaker to the United States for ~$750.00.

The sensor is described and sold as a hall effect sensor - 3 terminals.  That said, I've also seen it advertised on a few aftermarket sites as a magnetic sensor.

All hail the aftermarket . . .

Yeah, I know - my monkey, my circus.

Electronics guys - check me on this - I'm trying to avoid a brain-fart.

So the confusion is this - There is a magnet in the sensor itself, which I believe biases the output of the sensor. (:roll:)  I'm hypothesizing that when the ferrous cam lobe - a 180 degree half-moon arrangement described by Forker - passes the face of the sensor, this action causes a change in the flux field produced by the magnet built into the sensor housing, and produces a signal seen by the ecu.

Now if that's how it works, I should be able to apply voltage to the unit and see a signal output voltage (or change in output), by simply hooking it up to a meter and passing a piece of steel past the face of the sensor.

I'm seeing nothing.
 
The reason I'm sounding this out is that most of what I read about hall effect sensors used in automotive applications state that the magnet is separate from the housing.  I know that's how the Pertronix ignitions work, and all of the hall effect components that Holley sells uses this same method.

One other thing - I think both Forker and I have assumed that this unit is 12 volt, but I'm reading a lot of stuff about automotive hall effect sensors operating on a 5 V reference.  I can't find a confirming resource on this part, and my fear is that I may have blown this piece out. 

Any thoughts? 




The grand vizier of K engine management reappeared in the office today. He's getting on a bit; we don't see him often (well, we're all getting on but this guy was here when Noah rocked up asking about marinised powertrain applications, took a look, and decided to use sails and wind instead).

He's confident that the engine sensors run at a 5v supply, but that items such as the pedal position sensor run at 12v.

In that case, and it's all too late now, if the Holley EMS puts out 12v to the engine it's as certain as anything that long ago can be that the effect is catastrophic for the sensors. Worth thinking through what else might be toast and contributing to no-fire half the engine (but you probably did that many times by now). Guessing; like the wasted spark, the injectors are also paired and fire each revolution onto the back of the valve. Presumably the spark-plugs are dry in the no-fire cylinders..?

F
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 06, 2018, 07:45:06 AM
11-6-2018 Weekday Update . . . . . . .

Well gang,

Because of a multitude of reasons, I missed several chances to get together with Chris over the last 3 or 4 weeks.   So, I took a chance last night and crossed the "cheddar curtain" to venture into Sconnie Nation to meet with "the midget" for dinner @ the "Brat Stop".    It was just for a low key dinner to catch up on life, and with little "discussion" about "the Project".    It was so low key, the midget opted for a soft drink in lieu of some brewed "Sconnie Nation Nectar", which seemed amiss.     There was some exchange of parts, and as I write this I am kicking myself for not remembering to bring along some of the bits still stacked up in my work space @ T&T that are extras, but K16 centric.

The pressure of the year, and not just the racing schedule, has taken its' toll on everybody.   Midget looks a bit haggard, no doubt mostly due to "job pressures" . . . . . . 'cause we all know racing is nothing but FUN! ? ! ? ? ? ? ?   right?
I looked in a mirror the other day . . . . .  and I wasn't sure anybody was home . . . . .  and I didn't recognize the guy who eventually peeked out from behind the curtains . . . . .

Further work on the on the EFI and "pre-dyno tune" is due to recommence in a week or so.    But the weather and the Holidays may interfere . . . . . . .

Perhaps the midget will chime in with an update as what the schedule will be . . . . .

 :dhorse:  :dhorse:  :dhorse:
Ifeellikeabeatendeadhorseboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 06, 2018, 10:02:52 AM
Midget looks a bit haggard, no doubt mostly due to "job pressures" . . . . . . 'cause we all know racing is nothing but FUN! ? ! ? ? ? ? ?   right?

The problem with managing "Human Resources" is that one tends to have to deal extensively with the first half of the title, while actually being the second half of the title.

I'm the one who raised his hand . . .

Not really complaining - I can't think of 50 other people I'd rather be working with.  But it's insurance renewal time, we've got a VP of Sales retiring, a CEO with an engineering and operations background stepping down, a new CEO stepping up from the marketing side, some client and customer demands regarding state mandated certifications of the staff.

Back to the K.

I'm getting it to pop on start-up, wanting to run, but the minute I hit the accelerator, it dies.  Plugs are carboned up, so I'm running rich.  Right now, the fuel rail is showing 43 lbs, and I'm debating whether to roll back the pressure or shorten up the injector pulse.  They're 36 lb injectors, which seem huge for a 1 liter, but for a 1 liter intended to run full open for 3 minutes, I'm told the shorter duty cycle will give me better injector control above 7K.

I'll start with the fuel pressure reduction before I delve into the madness of the programming - let's just see if I can get it to idle.  
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 06, 2018, 10:24:40 AM
Chris, it looks like you're the second LSR nut to do 500!  :-o :-D :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 06, 2018, 11:06:04 AM
Chris, it looks like you're the second LSR nut to do 500!  :-o :-D :cheers:

Chris,

WOW! !   500 pages . . . .   "We come far, you and I."

Who knew? ? ?     Whoever it was . . . .  they should be punished . . . . . severely . . . . .

God save the Oktoberfest.

 :dhorse:
Deadhorseboy
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 06, 2018, 11:24:41 AM
Chris, don't go too low on fuel pressure.... high 30s... 38, 39 would be a minimum.  Better to adjust injector PW... the more you do it, the easier it gets.
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 06, 2018, 12:34:57 PM
Chris, don't go too low on fuel pressure.... high 30s... 38, 39 would be a minimum.  Better to adjust injector PW... the more you do it, the easier it gets.
 :cheers:

Bob, I was thinking of doing the math to get the pressure down to where they would deliver about a 20lb/hour at 80% duty cycle.  That's what virtually every calculator I've used tells me I should be at.

You're advising against that method.

Are you thinking fuel spray pattern and atomization issues at the lower pressure?  :|
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 06, 2018, 01:07:06 PM
I'm not a FI guru but I can tell you I used 32 lb injectors at 41 PSI on the NA 1000... Yes it revved higher than yours..... I was well above 80% if I remember correctly.
But I have to wonder how spray and pattern is affected by the lower pressures.  What pressures are suggested by the manufacturer... stick with those. 
 :cheers:
Title: Re: Milwaukee Midget
Post by: forker on November 16, 2018, 10:27:12 AM
Chris, don't go too low on fuel pressure.... high 30s... 38, 39 would be a minimum.  Better to adjust injector PW... the more you do it, the easier it gets.
 :cheers:

Bob, I was thinking of doing the math to get the pressure down to where they would deliver about a 20lb/hour at 80% duty cycle.  That's what virtually every calculator I've used tells me I should be at.

You're advising against that method.

Are you thinking fuel spray pattern and atomization issues at the lower pressure?  :|

I'd think you do need more than 20lb/hr; pro-rated from current engine data from the, shall we say, related design group 130hp wants about 23lb/hr, 140hp wants about 25lb/hr and 150hp wants about 27lb/hr. Of British 98RON pump gasoline, that is.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 23, 2018, 11:42:44 AM
midget,

Now that the "Holiday Lassitude" is in full swing, a gentle reminder that the DOHC K16 crankshaft/engine needs to be turned 180 degrees every couple of weeks.

This prevents valve spring pairs from being at full lift, and full tension, for extended periods of time.   NOT a good idea.

And since the old OHV method of removing the rocker shaft to unload the valve springs is now "unavailable", it's back to "monotonous servitude" . . . .

BTW, turning the crankshaft to vary the valve spring load is is a good idea for all race engines that remain assembled.    The formula for rotation degrees for 4 strokes is:    720/# of cylinders = rotation amount every 2 weeks.

This public service message provided by your friendly, local valve spring supplier . . . . . .


 :cheers:  :dhorse:  :cheers:
Preventyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 23, 2018, 11:53:22 AM
And . . . . SSS,

Since I know you peruse the
midget's thread from time to time, I'd like to make a request:

Perchance, might it be possible to, say, temporarily, make available a Holiday Themed icon/Smiley? ? ?

I vote for "Beat a dead Reindeer".
   (beat a dead elf was too close to ummm, aahhh, a ummm . . . . midget . . . . .)

 :cheers:  :cheers:  :cheers:
IntheHolidaySpiritbutstillsensitiveboy       (yeah, that's it)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 23, 2018, 12:06:33 PM
I'm on it, oh long-suffering, but now elated fan of the Chicago Bears.  Best defense in the division.

In fact, I'm a bit ahead of the curve, in that I did get the water drained out and replaced with anti-freeze before playhouse temps nosedived.

As to beating a dead reindeer - all one needs to do is drive at twilight on any given Wisconsin trunk highway with your Go-Pro on, and with a little time, you'll have sufficient footage to make your own GIF.

Happy Thanksgiving, to all who missed my note yesterday.
Title: Re: Milwaukee Midget
Post by: jdincau on November 23, 2018, 12:13:46 PM
Permanent note on my calendar; turn the crank 180 every week and charge the battery every month.
Title: Re: Milwaukee Midget
Post by: Koncretekid on November 23, 2018, 04:46:29 PM
"BTW, turning the crankshaft to vary the valve spring load is is a good idea for all race engines that remain assembled.    The formula for rotation degrees for 4 strokes is:    720/# of cylinders = rotation amount every 2 weeks."

So for a single cylinder, 720 degrees/1 every 2 weeks.  Won't that put it on exactly the same valve spring position?  Of course, for a single cylinder motor, we can just put it at TDC on compression stroke and the valves will all be closed anyway!

Tom
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 23, 2018, 07:48:44 PM
I'm on it, oh long-suffering, but now elated fan of the Chicago Bears.  Best defense in the division.   Might be a bit better than that after Turkey day . . .

In fact, I'm a bit ahead of the curve, in that I did get the water drained out and replaced with anti-freeze before playhouse temps nosedived.    x-lent

As to beating a dead reindeer - all one needs to do is drive at twilight on any given Wisconsin trunk highway with your Go-Pro on, and with a little time, you'll have sufficient footage to make your own GIF.

Happy Thanksgiving, to all who missed my note yesterday.

IF, you live long enough, every worm can turn . . . . . . .   :dhorse:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 23, 2018, 07:53:42 PM
"BTW, turning the crankshaft to vary the valve spring load is is a good idea for all race engines that remain assembled.    The formula for rotation degrees for 4 strokes is:    720/# of cylinders = rotation amount every 2 weeks."

So for a single cylinder, 720 degrees/1 every 2 weeks.  Won't that put it on exactly the same valve spring position?  Of course, for a single cylinder motor, we can just put it at TDC on compression stroke and the valves will all be closed anyway!

Tom

Hi Tom,

Of course you are right, the "formula" (rule of thumb? ?) doesn't work out for 1 or 2 cylinder motorcycle engines.   It's intended for multi-cylinder applications starting at 4 cyl inline.

But, clever bike guy that you are, you already have a solution.

 :cheers:  :dhorse:  :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 25, 2018, 05:15:39 PM
midget,

Snowmageddon @ the "ranch".   12+ inches forecast for north eastern portion of the Illini nation . . . .  3" to 4" already on the ground here, and the "big blow" has not arrived yet . . . . . BUT, my TORO started on the second pull.

Hope you are prepared . . . .   Looks like the forecast for Beerhaven is a bit kinder . . .   ONLY 6+ inches.

Welcome back to Hoth, Earthlings . . . . . .

 :cheers:  :dhorse:  :cheers:
Retiringsomewherewarmerboy
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on November 25, 2018, 05:45:14 PM
We got about a foot of snow the day before Thanksgiving -- and dang it, almost all of it has melted.  WTF is going wrong??  We usually have a foot or two on the ground by now. . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 26, 2018, 06:21:52 AM
We got about a foot of snow the day before Thanksgiving -- and dang it, almost all of it has melted.  WTF is going wrong??  We usually have a foot or two on the ground by now. . .

I doff my parka hood to you, Jon.

I was ALWAYS a big time, winter sports and outdoors guy.   I could not stand the heat (say, over 78 degrees, 25 C for our metric friends) and did not mind the cold.   Outdoor hockey, while it was snowing; river fishing, in what was called "a blizzard"; 30 mile bike rides in 20 degree (-7 C) cold; etc.

But then, something happened.   I turned 50, and some sort of "switch" got flipped.   Cold was no longer "ignorable".   AND THEN, I turned 60 . . . . . and another switch got flipped.   You get the idea.

Yes, I COULD "tough it out", most of my children live here, in the snow belt.    But the cold, combined with the worsening spending/taxing situation here in Illini nation, well, I paid to build the state once, I'm not going to pay "twice".  So it's "relocation" for us.    BUT, probably not going to be your neighbor in Skandia for retirement.


I want the "beat a dead reindeer" icon, get in the holiday spirit . . . . . .

 :cheers:  :dhorse:  :cheers:
Shiveryboy   
Title: Re: Milwaukee Midget
Post by: tauruck on November 26, 2018, 07:36:29 AM
Hey Shiver Boy, I spent my life playing hockey and couldn't feel anything from my shins down.
Never bothered me a bit. These days I hate walking into the fridge at the liquor store to look for a cold Coke.
Florida for you and me both. :-D :-D :-D.

Age thing and don't think it doesn't get cold here in Johannesburg at 6000Ft. Not a freezing as you guys are used to
but we aren't geared up for cold.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 30, 2018, 05:41:22 AM
midget,

Just a thought:   If the K16 is going to languish in your unheated garage over the Holidaze, it might not be a bad idea to remove the spark plugs and coat the cylinder walls with some 30wt oil so the cylinders/rings/etc, don't get a chance to rust from sitting.   Use some junk s/plugs when spinning the engine to spread the oil around, so good, new plugs don't get fouled.

 :cheers:  :dhorse:  :cheers:
Stillnobeatadeadreindeerboy!
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 30, 2018, 09:11:40 AM
I've always had good luck with these: Marvel Mystery Oil & STA-BIL (22001) Fogging Oil for Engine Storage.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 30, 2018, 04:18:16 PM
Best I can find guys . . . . .


(https://media.giphy.com/media/3orieKUzvfIVtmnRkc/giphy.gif)


Let the festivities begin! ! ! ! !


 :cheers:
Searchyboy
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on November 30, 2018, 04:41:14 PM
Must be dead:  :mrgreen:

(http://image.fg-a.com/christmas/santa-delivering-presents-animated.gif) 

Mike
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 30, 2018, 05:26:04 PM
Purdy sure this one's dead!  :cry:
https://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiMo_Pbk_3eAhVLtIMKHUNyBhgQjRx6BAgBEAU&url=https%3A%2F%2Fgiphy.com%2Fgifs%2Fmind-blown-2aOa2WAF1At32&psig=AOvVaw06wwoQV0UHqxwlPN98rMWN&ust=1543702611267189
Title: Re: Milwaukee Midget
Post by: ggl205 on November 30, 2018, 06:09:10 PM
I've always had good luck with these: Marvel Mystery Oil & STA-BIL (22001) Fogging Oil for Engine Storage.  :cheers:

I second that, Woody. I use two cans of MMO after warming the engine and pouring it down intake stacks until the engine dies. Pickling is now complete.

John
Title: Re: Milwaukee Midget
Post by: mc2032 on November 30, 2018, 07:00:47 PM
Off season rust prevention hint: note, I race(sp) a Harley.  During the off season I just flip the bike upside down (aka semi accidentally dropping it off the stand) and the leaks become prevention.  Then in the spring, right side up, park it in the sun to heat up the 50w to get the leaking headed in the right direction.   Sorry for the hijack.  Now back to your regularly scheduled programming.
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 05, 2018, 01:01:14 PM
midget,

How goes the Kristmas Krunch on the work scene?

Any time available for any other things except cat wrangling?

 :dhorse:  :dhorse:  :dhorse:
Reindeerkillin'bartboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 25, 2018, 06:42:25 AM
Just a quick seasonal note to all the followers of the Milwaukee Midget saga . . . . .

Merry Christmas, Happy Holidays, Happy New Year to all! ! !

And best wishes for a healthy and prosperous 2019.

 :cheers: beat a dead reindeer  :cheers:
Mr. & Mrs. Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 25, 2018, 06:49:47 AM
Meanwhile, our intrepid group awaits the determination of the fate of the GT classes . . . . . .

http://www.landracing.com/forum/index.php/topic,17213.msg314319.html#msg314319

 :dhorse:
Justwonderingwhatitisgoingtobeboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on December 25, 2018, 06:52:24 AM
And, finally, my post on the aforementioned thread.

http://www.landracing.com/forum/index.php/topic,17213.msg319688.html#msg319688

 :dhorse:
Wannabedeepthinkerboy
Title: Re: Milwaukee Midget
Post by: nickleone on January 15, 2019, 06:25:06 PM
Chris,
A FYI  https://bangshift.com/bangshift1320/saab-sonnett-bonneville-record-holder/

Nick
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 16, 2019, 06:26:12 AM
Chris,
A FYI  https://bangshift.com/bangshift1320/saab-sonnett-bonneville-record-holder/

Nick

Way to go Tom Donney!!

Hoping to see at least 3 cars in I/GT @ SpeedWeek 2019.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: ProjectROTM on February 22, 2019, 08:10:40 AM
Hi Milwaukee Midget & Fordboy,

Do you have any updates for us? I have been following this build for years as a guest and have finally joined the forum now that I have my own project.

Did you ever sell the A series engine? I would have thought it would have made a great formula junior motor or something similar.

Cheers,

Christian
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2019, 08:31:56 AM
Hi Milwaukee Midget & Fordboy,

Do you have any updates for us? I have been following this build for years as a guest and have finally joined the forum now that I have my own project.

Did you ever sell the A series engine? I would have thought it would have made a great formula junior motor or something similar.

Cheers,

Christian

Hi Christian,

We are sorta/kinda on hiatus for the moment, for a variety of reasons, one of which is the proposed rules changes to the GT classes.   I'm out of the information loop, and am waiting to hear from Chris, what, (if anything) is changing.

Your idea that the "Grenade" would have made a good Formula Junior engine occurred to us and it was advertised on Len Selby's Historic site.   It was offered as suitable for F/Jr and also Historic 1 litre sedan/saloon/etc where it was even more suitable.   But alas, there were only "tire kickers", and no serious buyer materialized.    In fact, the only serious inquiry opted out at the last moment, and then spent more than TWICE the negotiated price for a new unit, built up by SwifTune.    It's tough to argue with that choice, but it was quite disappointing on how it turned out.    Chris became frustrated with the sale process and the engine was sold as individual parts and sub-assemblies on ebay, in order to "jump start" the purchase of the requisite parts for the K16 project.   Some of the bits may still be available, but I am not sure about that.

I know that we are both "disappointed" to have not posted more frequently.   But sometimes, well, life intrudes on racing.

Check my Facebook page to see what I've been up to.

 :dhorse:  :cheers:  :dhorse:
Anotheryearolderboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 24, 2019, 09:11:49 AM
Hi everyone,

Well, it looks like the deal is done, and the GT rules incorporate a new class, Modified Grand Touring Sport.




The relevant rules section:

This is a completely new section behind 5.D.4 All in Bold
5.D.4.a Modified Grand Touring Sport (Gas Only)
This class is intended for series production sports cars which have been modified to such an
extent to make them illegal for the production (GT) class and limited production sports car type
bodies such as Kellison, Devin, Victress, Bradley and Sterling which may be placed on a
production or specially constructed frame. This class is limited to production and limited
production (a minimum of 50 produced) of the same model for sale to the general public. No
“One of a Kind” type bodies will be permitted.
One of the following modifications shall be done to be considered in this class:
1. The addition of a belly pan
2. A quick change rear end
3. An engine swap
4. A front-wheel drive vehicle converted to rear-wheel drive or a rear wheel drive vehicle
converted to a front wheel drive.

Production sports cars with an engine swap (4.N) will be legal for the class. Blowers may be
used.

A GT Sports body may not be altered in height, width, length or contour. The wheel base shall
not be altered. All body panels shall be mounted in the original relationship to each other.
Factory soft top or open convertible windshields may be lowered or removed. Tonneau covers
(2.O) are allowed.
Any frame may be used as long as the bottom line of the frame is not higher than the outer
bottom line of the body between the firewall and the rear wheels. An exception will be made if a
stock frame and the same year/make of body are being used. If the ORIGINAL frame/body
relationship is such that the lower bottom line of the frame is above the outer bottom line of the
body, that frame/body combination may be used. The burden of proof of the ORIGINAL
frame/body relationship lies with the entrant. The frame may not be exposed from the bottom of
the body.
Any type rear-end differential may be used.
No change can be made to the driver's location as originally designed and the driver is seated
behind the engine except in the case of production sports car type bodies which were designed
and intended for rear engine usage. The driver must not be restricted from entrance or exit from
the vehicle by moving the cockpit covering.
Bumpers, grilles and front lights may be removed and the opening created may be filled or
covered. The filled or covered area may be flush with the adjacent body; the basic shape and
contour of the vehicle cannot be changed. Aftermarket front ends are allowed as long as they
conform to the class guidelines.
Blocking the airflow thru the radiator in front or behind is not allowed.
No streamlining, as described in Section 4.CC, is allowed, unless specified. Wheel wells may not
be filled or covered. Wheel well openings may be radiused for tire clearance. No taped or filled
body, door or window seams are allowed from the firewall back. Windows shall be mounted in
the stock fashion or fastened to the inside of the window openings. Minor chrome trim and
emblems may be removed.

The following items are permitted: Air dams and Splitters (4.CC.1). Skirts (4.CC.7) A non-stock
Spoiler (4.CC.8 )
Any type of exhaust may be used, except no individual stacks are allowed, and can exit
anywhere from the body but the roof, top of front fenders or hood.
Roof-mounted spoilers, other than original for the body used, are prohibited.
The driver shall sit completely ahead of the rear axle, inside the body, and behind the engine,
except in rear-engine cars using the original engine LOCATION. Drip rails may be removed or
filled.

The following items are required: a starter capable of actually starting the engine, tail/stop lights,
a full transmission, either manual or automatic utilizing the full shift pattern and gears, a radiator
of the same dimensions or larger as originally equipped.

The following items are not permitted: air vents, headlight air scoops, blocked off radiator,
taping of body or window seams, non-stock head rest fairings, trip fences, or vortex generators.

Cars in this class are considered in the Modified Category and should comply with the General
Rules of the category.

Engine classes allowed are: AA, A, B, C, D, E, F, G, H, I, J


Just how this is going to impact the Milwaukee Midget's racing plans is hard to say at this point.    These types of rule changes have a dramatic impact.

 :dhorse:
Disappointedboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2019, 03:26:38 AM
Here is a link to Gary Gray's FaceBook page, which has some more information about what has happened in I/GT and the new I/MGT.

https://www.facebook.com/gary.gray.9828/posts/2419449534795287?comment_id=2562906990449540&reply_comment_id=2568123116594594&notif_id=1551124685318346&notif_t=feed_comment_reply


You might need a FB account to view the thread, and you will certainly have to expand some of the replies to see all the comments.
Title: Re: Milwaukee Midget
Post by: fordboy628 on February 26, 2019, 01:21:06 PM
Here is a link to Gary Gray's FaceBook page, which has some more information about what has happened in I/GT and the new I/MGT.

https://www.facebook.com/gary.gray.9828/posts/2419449534795287?comment_id=2562906990449540&reply_comment_id=2568123116594594&notif_id=1551124685318346&notif_t=feed_comment_reply


You might need a FB account to view the thread, and you will certainly have to expand some of the replies to see all the comments.

This link will only work if you are already a FB "friend" of Gary.

My bad.    My apologies to everyone who tried to use the link.

 :dhorse:
Stupidyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2019, 08:15:06 AM
Here is a "bone" for fans of specialized tools . . . . . .


This flywheel turning tool is designed for English Ford, Lotus Ford TwinCams and Cosworth Ford 4 cylinder engines and their various flywheel diameters, tooth counts and offsets, but the design can be adapted to anything.


And since a picture is worth a thousand words . . . . . . . . .

(https://farm8.staticflickr.com/7914/33594436998_b90bfb2e37_c.jpg)

(https://farm8.staticflickr.com/7824/47418142722_6cf02b513b_c.jpg)

(https://farm8.staticflickr.com/7818/47418142632_61a3b266d9_c.jpg)

(https://farm8.staticflickr.com/7884/33594436958_e9c5290eeb_b.jpg)

Interchangeable axle positions, interchangeable pinions (9T and 10T), "adjustment slot" for differing ring gear diameters, "pass through" rachet allows access to nylock "locking nut".

Extremely helpful when timing belt drive camshafts . . . . .

 :cheers:
Machineyboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on March 26, 2019, 09:54:52 AM
Gonna get me one of dose and WANG DANG DOODLE ALL NIGHT LONG!  :-o  :-D :cheers:
https://www.youtube.com/watch?v=_w6IY0v-0pA
Title: Re: Milwaukee Midget
Post by: desotoman on March 26, 2019, 12:19:30 PM
Here is a "bone" for fans of specialized tools . . . . . .


This flywheel turning tool is designed for English Ford, Lotus Ford TwinCams and Cosworth Ford 4 cylinder engines and their various flywheel diameters, tooth counts and offsets, but the design can be adapted to anything.

Machineyboy

Thank you.  :cheers: :cheers: :cheers:

Tom G.
Title: Re: Milwaukee Midget
Post by: jacksoni on March 26, 2019, 12:35:22 PM
Fordboy- are you manufacturing and marketing these gizmos, just showing us your ingenuity for us to copy or it is available somewhere else?  :lol: :wink: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on March 26, 2019, 05:15:56 PM
Fordboy- are you manufacturing and marketing these gizmos, just showing us your ingenuity for us to copy or it is available somewhere else?  :lol: :wink: :cheers:

No longer manufacturing or marketing any gizmos, I just don't have enough time left on my sojourn.     Just sharing some ideas, by throwing up some photos of things that I've made that I have found useful.

And it would need to be altered to fit any other engine type.    I can post photos of its component parts should anyone be interested.

Besides, it was just a "ten minute job" . . . . .   :roll:    (credit to Woody, you really don't want to know how much time it took to design & fabricate.)

A simpler, non-adjustable version for a specific application can be done up in "less than half the time".     :wink:

 :cheers:
Sojournerboy
Title: Re: Milwaukee Midget
Post by: Jack Gifford on March 27, 2019, 01:05:16 AM
Neat.
If I were to use it, I'd need to put a l..o..n..g extension on the ratchet handle- so I could turn it while closely watching the degree wheel's pointer at the front of the engine.
Title: Re: Milwaukee Midget
Post by: hemilover on April 06, 2019, 05:00:44 PM
New user with more to say later.  :-D
Title: Re: Milwaukee Midget
Post by: ronnieroadster on April 06, 2019, 07:27:26 PM
That a great idea Im going make me one just in case.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2019, 10:25:17 AM
Hi, Gang –

First off, let me thank you all for the birthday greetings.  I just got my new driver’s license, and the comparison on an 8 year increment is, to say the least, startling.  The next one is due in 2027, and I’ve no doubt that it will reveal an interesting progression as well.

My absence has been noted on this board – some of you I have contacted, others, I haven’t worried.  Last October, I was diagnosed with cancer of the tongue.  In November, I started chemotherapy and radiation therapy, which went through January.  I tolerated both quite well, but I took time off work in February to heal.  Just as well – I didn’t have to go outside during the Polar Vortex.  Couldn’t talk for quite a while – a blessing for Kate, no doubt – but things are getting back to normal.

Still on the mend, the prognosis is quite good, and I’m planning on Speedweek with the Midget in tow.  

The weather has finally broken here, and as my strength returns, my time will be spent – as usual – in the garage.

A huge “thank you” to Mark – he’s been a beacon the last few months.  Most bright guys are.  Wayno says he has plans for me – rather ominous sounding, but after this scare, I’ll take plans over uncertainty.

My mom and dad have been in regular contact, along with my sisters.  I'm very lucky on the family end, in many ways.
  
But Kate has been an absolute gem to me.  I’ve insisted she continue her social life during this – she has been, and she remains the balanced half of a relationship that remains wildly eccentric on the other side.

The Ford F 150 finally gave up the ghost.  A new tow vehicle is on its way – a Nissan Frontier with the 4 liter V6.  The Midget and trailer weigh in at about 2500 lbs combined, so I'm thinking this might be a good choice.  I wanted to get my hands on a RWD Colorado with the diesel, but there isn’t one in stock in the upper Midwest, and the good-deal financing isn’t available on special order vehicles.  That’s okay – the Nissan is a little smaller overall and has fewer TV screens to distract me.  Supposed to be in this week from Kentucky.
  
So anyway – to those who were “in the know”, thank you for the support.  For those I didn’t inform, just know I didn’t want to worry you.

Things are looking bright.   :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on April 09, 2019, 10:36:29 AM
Really glad to hear that things are on the mend and the Midget will be on the salt. Give us a progress report on that when you have some..... 8-)  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 09, 2019, 10:53:24 AM
Good to see you are on the mend... remember as the song says....only the good die young.... we should live forever  :-o

Back to the Midget.... air dam... belly pan...  lots of stuff you could try at the salt
Back to work  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2019, 11:13:13 AM
(https://media1.tenor.com/images/515d500849f4704c9a367a7021ce180e/tenor.gif?itemid=5026132)
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 09, 2019, 11:30:28 AM
Well, there is much to do . . . . .

But, perhaps now, a corner has been turned, and the project is back on the "on ramp", headed for the great white dyno . . . . . . .

The first step is getting it sorted in the chassis . . . . .

Und den, fur de "schpanking" on ze engine dyno . . . .  mit ze trip south of the "cheddar curtain" . . . . .

4 months and counting down . . . . .

 :cheers:
MajorTom
Title: Re: Milwaukee Midget
Post by: manta22 on April 09, 2019, 11:37:28 AM
Chris;

I'm glad to hear that you're recovering well. It's good to have someone like Kate to take care of you.

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: desotoman on April 09, 2019, 12:53:30 PM
Chris,

Glad to hear you are on the mend and getting stronger.

The best to you and Kate.

Tom G.
Title: Re: Milwaukee Midget
Post by: Harold Bettes on April 09, 2019, 03:52:55 PM
Chris,

Glad to hear that you are on the more gentle slope towards being healed up. Pleased to hear you have weathered the storm so well.

Best to you and yours.

Stay steady and don't forget to sniff the roses on your paths.

Regards,
HB2
Title: Re: Milwaukee Midget
Post by: wheelrdealer on April 09, 2019, 05:10:20 PM
Chris:

Glad to hear you are on the healing side of things.

Take Care,

BR
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 12, 2019, 06:58:04 PM
Your wellbeing was powered by good feeling from everyone here.
So glad it's springtime.
Title: Re: Milwaukee Midget
Post by: tauruck on April 12, 2019, 07:35:45 PM
Get well Chris. God Bless you brother.
Title: Re: Milwaukee Midget
Post by: hemilover on April 13, 2019, 08:39:33 PM



Greetings:   I am a new voice to this venue but I do have a connection to the Midget.  As it happens Chris Conrad is my son. 
As you all know Chris has been battling throat cancer for the last few months and is now on the road to recovery.  I want to thank all of you in the LSR world for your help, advice and encouragement.  In particular his family wants to thank the clever rascal from below the cheddar curtain.  We speak of course of 'Ford Boy' whose technical, engineering and moral support has been vital to the success of the "Midget".  Last and most important we want to thank our wonderful daughter-in-law Kate. She has been there for Chris at every turn in the road and she is an inspiration to all of us.
   Now that Chris is on the mend it is time to open that garage door and get to work on that new motor!   Dad "the Hemilover"
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on April 13, 2019, 09:20:01 PM
 :cheers: :cheers: :lol:

Mike
Title: Re: Milwaukee Midget
Post by: jl222 on April 13, 2019, 10:50:14 PM

  You have A son and  daughter in law  to be proud of :cheers:

   As i do :-)

  JL222

  
  

Title: Re: Milwaukee Midget
Post by: charlie101 on April 15, 2019, 11:39:50 AM
 Take care! Health is the most important in life.:cheers:
Title: Re: Milwaukee Midget
Post by: wheelrdealer on April 15, 2019, 01:36:06 PM
Take care Chris and get well soon.



BR
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 21, 2019, 07:23:15 AM
POSITIVE WAVES MAN!!    (notice that I did that in the closest colour I could get to British Racing Green . . . .)

On this day of religious resurrection, perhaps there can be resurrection, and redemption, for you as well . . . . . .


Well, we are all wondering how you are progressing.    And if you are feeling up to it, there is supposed to be "decent" weather this week in the "region", even the "Door" and "der U.P."

Has the Nissan arrived yet?

Inquiring minds want to know.

 :cheers:
NotsurewhatIamanymoreboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 23, 2019, 09:29:38 AM

Has the Nissan arrived yet?

Inquiring minds want to know.


Indeed it has -

(https://live.staticflickr.com/65535/32734498067_e1a360bb36_k.jpg) (https://flic.kr/p/RSCRPH)A New Frontier (https://flic.kr/p/RSCRPH) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I really like it, and it's so nondescript.  It's got that "fleet vehicle" look to it, but with upgraded wheels.
  
The bedliner, tonneau and trailer hitch should be in this week, after which, it will be complete.

But I have had a warranty issue.

Something either under the dash or toward the back of the engine bay is clanking when I make a turn.  At first, I thought it might be the prop-rod for the hood, but I wedged a paper towel between it and the sill and the noise continued.

Normally, I'd have done more extensive diagnostics on it, but this things got a NEW CAR WARRANTY, which means all I'm doing is making a wager with the mechanic that somebody on the assembly line in Mississippi left a tool in there.

We'll see what he fishes out this afternoon.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 23, 2019, 10:01:08 AM
Sounds like a dislodged domaflogie with some fore & aft saffoam. If they can re-calibrate the lateral leviation it should be just fine!  :-o :-D :cheers:
Make sure it's not this:
https://www.youtube.com/watch?v=rLDgQg6bq7o
Title: Re: Milwaukee Midget
Post by: jacksoni on April 23, 2019, 10:10:41 AM
I had all the motor mount bolts come out of a Jeep Cherokee a while back within few hundred miles of new. Engine flopping around a bit. ;) Lots of options here, as Woody says. :evil:
Title: Re: Milwaukee Midget
Post by: Podunk on April 23, 2019, 12:14:54 PM
Does Lucas supply anything to Nissan?
Title: Re: Milwaukee Midget
Post by: wisdonm on April 23, 2019, 01:15:37 PM
Have you finalized which class you're going to run?
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 23, 2019, 09:13:58 PM
There is no finalization... he is only legal in one class.... I/MGT according to the new rules...
I hope they gave the initial record in I/MGT class to the current I/GT record holder and gave the I/GT record back to the Midget.  I guess we will know when we get the record books.  :cheers:
Title: Re: Milwaukee Midget
Post by: Hoody on April 24, 2019, 03:48:33 AM
I had all the motor mount bolts come out of a Jeep Cherokee a while back within few hundred miles of new. Engine flopping around a bit. ;) Lots of options here, as Woody says. :evil:

Few years back i bought a new Turbo Diesel Nissan Micra. Less than a year into ownership the steering wheel pulled off of the splines of the steering column whilst i was driving down the motorway....  Turned out the nut hadn't been torqued down.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 24, 2019, 09:35:13 AM
There is no finalization... he is only legal in one class.... I/MGT according to the new rules...
I hope they gave the initial record in I/MGT class to the current I/GT record holder and gave the I/GT record back to the Midget.  I guess we will know when we get the record books.  :cheers:

Here's what they've posted for records:

Unblown Grand Touring Sports - /GT
B Duffin Brothers Ro. Duffin 9 /11 236.937
C Jan Berry Motorsports Ru. Duffin 8 /08 230.545
D SS & PF Racing C. Filler 9 /18 235.272
E P.O.P. Motorsports G. W. Phillips 8 /06 190.156
F RGS Motorsports R. Sirna 8 /16 190.759
G Team Siegel L. Siegel 8 /11 165.296
H Grey Beard Racing P. Swanson 8 /03 145.760


And it stops at "H".

The new records for the new category read as follows:

Modified Grand Touring Sports - /MGT
AA The Moore Boys B. Moore 8 /04 268.298
A The Moore Boys B. Moore 8 /06 253.632
I Saab Story T. Donney 9 /18 127.660
J Saab Story T. Donney 9 /17 123.765

So both of Tom's records migrated, but he is running an engine swap.  I've talked with him, and he's cool with it.

But under this logic, I'm not sure why the Midget was pulled - I don't think a short stroke A Series constitutes and "engine swap",  especially when the block itself was the one that came with the car when I purchased it.

Does production not permit the swapping of crankshafts?

I could argue that the Midget was about the closest to a "stock" specification on any car in GT.  

So do I become the whiny guy from Wisconsin bitchin' about a lost record?

On December 17, Dan said:

Chris,
 
Records will follow the car. A car that is a current GT record holder but now does not qualify due to an engine swap will become the new *IGT record holder.

DW

* By "IGT", Dan was referring to what has now become "MGT" - the class name hadn't been determined at that point.

My response was this:

So Dan - how does the rule committee propose to investigate who ran what motor in any given year a record was set?

Think about this -

Tom Donney took the I-GT record at WOS this year.  He did it with a swapped engine.

I had the record before with a destroked stock engine.

What you're proposing would imply that Tom would now have the record in a class he didn't run in or build for, lose a record he legally won, and I would get my record back?

Is there a precedent for this?

Dan, I really think this sounds like a worm can.



Dan got back to me the next day:

Chris,

The class you refer to didn't exist at the time the WoS was run, still doesn't. It is a simple matter of calling upon the collective memory of the LSR community to determine the status of the current GT record holders.

We are here to help you, trust us.

DW

So I guess I need to become that Whiny guy from Wisconsin bitchin' about a lost record . . .

Which is not what any of us wanted . . .









Title: Re: Milwaukee Midget
Post by: bob on April 24, 2019, 09:49:30 AM
my dad had an auto repair business all his life, as a kid,thats were I was spent all my time. this was in the early sixties, I was about eight years old , he had a customer complaining of a thunking noise in the rear of there car. only on turns. my dad and his buddies couldn't find it. so they put me in the trunk,to see if I could pinpoint the noise. closed the lid , and took a drive around the block--me in the trunk-- big trunks in those days. I did find it. this was a new car. trunks in those days had that thin pressed wood, cardboard liner type material in the fender wells. someone took an empty coke bottle, tied a string to the neck and hung it between the liner and the fender  from the metal tang that held the panels in place. so every time you went around a turn it would swing out and  thunk the liner or fender. I was a hero , got to go for a ride in my dads buddies bucket T to get hamburgers and fries for the guys in the shop.
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 24, 2019, 11:58:12 AM
Midget, write the SCTA Board a nice letter telling them you feel slighted by their omission of your record.  Since yours is the only legitimate (as of now) I/GT record since 1979.  By the way that is when a Bug Eye Sprite owned it at 92ish.  I think everyone since then had a swap.
Outside engine architecture determines swap, not inside.

Maybe it was just a typo  :roll:  or you are not from California  :-o  :cheers:
Title: Re: Milwaukee Midget
Post by: Dynoroom on April 24, 2019, 12:31:49 PM
There is no finalization... he is only legal in one class.... I/MGT according to the new rules...
I hope they gave the initial record in I/MGT class to the current I/GT record holder and gave the I/GT record back to the Midget.  I guess we will know when we get the record books.  :cheers:

Here's what they've posted for records:

Unblown Grand Touring Sports - /GT
B Duffin Brothers Ro. Duffin 9 /11 236.937
C Jan Berry Motorsports Ru. Duffin 8 /08 230.545
D SS & PF Racing C. Filler 9 /18 235.272
E P.O.P. Motorsports G. W. Phillips 8 /06 190.156
F RGS Motorsports R. Sirna 8 /16 190.759
G Team Siegel L. Siegel 8 /11 165.296
H Grey Beard Racing P. Swanson 8 /03 145.760


And it stops at "H".

The new records for the new category read as follows:

Modified Grand Touring Sports - /MGT
AA The Moore Boys B. Moore 8 /04 268.298
A The Moore Boys B. Moore 8 /06 253.632
I Saab Story T. Donney 9 /18 127.660
J Saab Story T. Donney 9 /17 123.765

So both of Tom's records migrated, but he is running an engine swap.  I've talked with him, and he's cool with it.

But under this logic, I'm not sure why the Midget was pulled - I don't think a short stroke A Series constitutes and "engine swap",  especially when the block itself was the one that came with the car when I purchased it.

Does production not permit the swapping of crankshafts?

I could argue that the Midget was about the closest to a "stock" specification on any car in GT.  

So do I become the whiny guy from Wisconsin bitchin' about a lost record?

On December 17, Dan said:

Chris,
 
Records will follow the car. A car that is a current GT record holder but now does not qualify due to an engine swap will become the new *IGT record holder.

DW

* By "IGT", Dan was referring to what has now become "MGT" - the class name hadn't been determined at that point.

My response was this:

So Dan - how does the rule committee propose to investigate who ran what motor in any given year a record was set?

Think about this -

Tom Donney took the I-GT record at WOS this year.  He did it with a swapped engine.

I had the record before with a destroked stock engine.

What you're proposing would imply that Tom would now have the record in a class he didn't run in or build for, lose a record he legally won, and I would get my record back?

Is there a precedent for this?

Dan, I really think this sounds like a worm can.



Dan got back to me the next day:

Chris,

The class you refer to didn't exist at the time the WoS was run, still doesn't. It is a simple matter of calling upon the collective memory of the LSR community to determine the status of the current GT record holders.

We are here to help you, trust us.

DW

So I guess I need to become that Whiny guy from Wisconsin bitchin' about a lost record . . .

Which is not what any of us wanted . . .

Chris, I sent you an email requesting you to look over the records (I sent them with the email).
I understand now that you had other issues to deal with at that time.
No one is trying to leave anyone out of their legitimate records, so please send either Keith Copland or myself the information you have so we may make any corrections necessary to the rule book.   
Thanks,
Hope you are doing better.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 24, 2019, 01:53:13 PM
Midget, write the SCTA Board a nice letter telling them you feel slighted by their omission of your record. 

I'll follow through with that - probably the best.

Mike, thanks - yeah, I was a bit "out of the loop" there for a while.

I suspect the "collective mind of the LSR community" that Dan speaks of can back up any claim I've got.

You'd have a tough time finding another LSR car with 500+ pages of continuous documentation . . .
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 25, 2019, 01:05:10 AM
Reply #7554... ??? :?
Title: Re: Milwaukee Midget
Post by: Lemming Motors on April 25, 2019, 04:27:35 AM
Jack, I am assuming #7554 (nasty tin can by assembly worker noises) relates to #7546 Nissan pickup truck noises and not MG whine which the thread jumped to in between (and I meant that in the nicest possible way - my Mk1 had a slight whine in first).  :-)

I think it is cool that the Midget took the record from a Frog Eye.

It makes me think I want a Midget with the hard top  / coupe body kit and a modern motor with all the Frontline suspension mods as a daily driver. It's a shame Datsun / Nissan don't make the small boxy saloon anymore - that was a compact 4 cylinder rear wheel drive and a great conversion for a Morry Minor, would be ideal for a Spridget - put telescopic shocks on a Morry with that running gear and nothing modern (okay, I am thinking 1977 here) could touch one.
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 25, 2019, 10:37:36 AM
John, there were 2 Abarths that held that record between the Bug eye and the Midget.... neither would be legal in class starting this year.  Much like the Saab that took it from the Midget and the Midget in its current configuration. 
When the SCTA makes a major change in class rules it ripples a fairly small pond... I suspect they will make it right 
But to their defense... GT was the only production class with non-production rules.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on April 26, 2019, 01:40:59 AM
... [post] #7554 (nasty tin can by assembly worker noises) relates to #7546 Nissan pickup truck noises...
Oops... I had read that but then forgot about it.
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 28, 2019, 07:22:24 AM

Midget, write the SCTA Board a nice letter telling them you feel slighted by their omission of your record.  Since yours is the only legitimate (as of now) I/GT record since 1979.  By the way that is when a Bug Eye Sprite owned it at 92ish.  I think everyone since then had a swap.
Outside engine architecture determines swap, not inside.

Maybe it was just a typo  :roll:  or you are not from California  :-o  :cheers:



Chris, I sent you an email requesting you to look over the records (I sent them with the email).
I understand now that you had other issues to deal with at that time.
No one is trying to leave anyone out of their legitimate records, so please send either Keith Copland or myself the information you have so we may make any corrections necessary to the rule book.   
Thanks,
Hope you are doing better.


Gentlemen,

Thank you to you both for your thoughts and support.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 28, 2019, 08:13:33 PM
Mike - Check your e-mail inbox.  I did the research this afternoon, and included Keith on the e-mails.

Thanks.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 30, 2019, 03:40:01 PM
Received an e-mail from Keith this morning - he's going to look into it, and I'm grateful.



Title: Re: Milwaukee Midget
Post by: ShazamRacing on May 15, 2019, 01:22:01 PM
Chris,  I was told earlier in the year that your old I/GT record would be restored to the class standard.   I was very surprised to see the record listed as 'open' in the new rule book.  I contacted Copeland as soon as I received my book to be sure that this was accurate. He related it was still under review and that your mark may end up being reinstated as the record.

What is the issue here?  Is it proving that the 'grenade' motor was actually OEM for this car?   
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 15, 2019, 07:08:15 PM
Hi, Gary - good hearing from you!

Right now, Keith is investigating.  I've sent him photos of the engine, along with a list of head castings utilized on the A-Series, and a list of modifications we made to the head - The head seems to be where the focus of the investigation is. 

They haven't asked me any questions yet, but they've got my number.  It's my hope that the thoroughness of the documentation we've provided under public scrutiny here in this build diary helps our case.  The world has seen every success and failure we've put across - we're not hiding anything.

I'm aware you've had a bit of a runaround regarding your head as well.  Combined with this change-up in the GT category rules, you, me and Tom Donney aren't sure which category to put on the entry sheet!

I'm still on the mend from chemotherapy and radiation last winter, was hoping for Speedweek, but banking on World of Speed.

BE SAFE, and the best of luck to you and Caitlin!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2019, 10:19:47 PM
June 30th - still no response.

Quote from: Milwaukee Midget link=topic=17213.msg319639#msg319639
I really think this sounds like a worm can.
[/quote

That was December . . .

Physically, I'm feeling better each day, but to be honest, given the lack of concern regarding the class with the powers that be, my enthusiasm has waned considerably.  I'm too close to done and too invested to back out, but I'm feeling a bit like Roger Maris.

Part of my frustration was allayed today when I actually got the Midget to fire up and run long enough to burn my fingers on the headers.  Tuning this set-up requires getting it to run so it can self-diagnose and monitor itself off of the O2 sensor.  From there, I can at least have a baseline to tune from - and that it's running in the car itself is huge, in that it proves the fuel delivery system in addition to the system wiring are working.

Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2019, 07:38:18 AM
June 30th - still no response.

Quote from: Milwaukee Midget link=topic=17213.msg319639#msg319639
I really think this sounds like a worm can.


[quote


That was December . . .

Physically, I'm feeling better each day, but to be honest, given the lack of concern regarding the class with the powers that be, my enthusiasm has waned considerably.  I'm too close to done and too invested to back out, but I'm feeling a bit like Roger Maris.

Part of my frustration was allayed today when I actually got the Midget to fire up and run long enough to burn my fingers on the headers.  Tuning this set-up requires getting it to run so it can self-diagnose and monitor itself off of the O2 sensor.  From there, I can at least have a baseline to tune from - and that it's running in the car itself is huge, in that it proves the fuel delivery system in addition to the system wiring are working.



Chris,

A decision has been made.

The current, standing record for I/GT has been restored to the Milwaukee Midget, as set in 2014.

 :cheers:
Happyboy
Title: Re: Milwaukee Midget
Post by: jacksoni on July 29, 2019, 08:11:33 AM
Hallelujah!! Congrats Chris and about time they made the correct decision. Hope things are moving in the right direction, albeit slowly!

Jack
Title: Re: Milwaukee Midget
Post by: wisdonm on July 29, 2019, 08:18:10 AM
Congrats guys. We believed in you.  :cheers:
Title: Re: Milwaukee Midget
Post by: RaceEngineer on July 29, 2019, 08:33:37 AM
Chris,

Glad to see the correct conclusion was reached.  Hope it motivates you to continue racing and recovering.  You and fordboy add a lot to the forum.

Thanks,

Don   
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2019, 08:59:08 AM
Thank you to the SCTA Board.

http://nebula.wsimg.com/3738e9205ea2b38bff6e053ab5cdc43b?AccessKeyId=1B489604A3781742F233&disposition=0&alloworigin=1

You have to scroll down to Unblown Grand Touring Sports -/GT


And I want to add that there is a certain Texas resident who has been very supportive of the effort to return to the previous record.

He also campaigns what I believe to be the "killer car" for the class.

OK Gary, go get the record at SpeedWeek!   Best of luck and best wishes.   Wish we could be there to see it happen.

Go fast, be safe and let that rice grinder rip!

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 29, 2019, 09:21:32 AM
And so the truth is that:

Ringo, the Beatles, Joe Cocker, Leon Russell, and the Mad Dogs and Englishmen were right . . . . .

You get by with a little help from your friends . . . . . .

https://www.youtube.com/watch?v=3s-dSoDptVc

 :cheers:  :cheers:  :cheers:
Hippieboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2019, 09:26:28 AM

And I want to add that there is a certain Texas resident who has been very supportive of the effort to return to the previous record.

He also campaigns what I believe to be the "killer car" for the class.

OK Gary, go get the record at SpeedWeek!   Best of luck and best wishes.   Wish we could be there to see it happen.

Go fast, be safe and let that rice grinder rip!

 :cheers:

X2

Records are meant to be broken - not debated.  You and Caitlin can make it happen.   :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on July 29, 2019, 02:39:29 PM
I just checked the 2019 SpeedWeek Program -- it lists MM as record holder in I/GT.

(Musta been a premonition.)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 29, 2019, 04:13:03 PM
I just checked the 2019 SpeedWeek Program -- it lists MM as record holder in I/GT.

(Musta been a premonition.)

Or the work of an insightful visionary.

Thanks, Stan.
Title: Re: Milwaukee Midget
Post by: wisdonm on September 08, 2019, 10:29:34 AM
Will you now be in a different class? Is it running yet?  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 08, 2019, 12:53:43 PM
Hi, Don -

Yes, the new modified GT class - not happy about it, but I'll give it a go.

Off work this upcoming week - hope to get it to a steady idle in the garage, and might see if I can run it down to T&T if I can't, although that would require a solid day getting the trailer and dragging it to Illinois.

A lot of computer work - everything works, it just doesn't work right.

I'll have a better idea by Wednesday.
Title: Re: Milwaukee Midget
Post by: wisdonm on September 08, 2019, 01:04:16 PM
Time to look for a fastback hardtop.  :naughty
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 22, 2019, 09:59:47 AM
Hi, Don -

Yes, the new modified GT class - not happy about it, but I'll give it a go.

Off work this upcoming week - hope to get it to a steady idle in the garage, and might see if I can run it down to T&T if I can't, although that would require a solid day getting the trailer and dragging it to Illinois.

A lot of computer work - everything works, it just doesn't work right.

I'll have a better idea by Wednesday.

midget,

How are you doing?

Any news on how the EFI programming is going?


My last project, the one for "Wiggle pin", code named 'Slay Vintage F/P' debuted at the Road America "Elkhart Lake Vintage Festival" sanctioned by VSCDA.   It took a long gestation time, but in a "soft" state of tune, made target bhp and tq.    Engine specs though are "confidential" as there was a lot of "serious engineering" invested in this project.     In the finish, an engine assembled from "junk parts", outperformed a similar, but larger Ford engine, one with a $30,000 price tag.     According to rumors, that engine was a "cost is no object" project, and was also done in the Chicagoland area . . . .

Huge success in great weekend for Mike Hart.   140 mph before turn 1;  144+ mph before turn 5 . . . .    and the car needs to be sorted for the additional bhp.
1962(?) Turner, powered by Ford.     1drink

Now back to home improvement projects for the Queen . . . . . . .    :friday

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: jacksoni on September 22, 2019, 10:34:13 AM
Sweet. Nice job Fordboy!.
Title: Re: Milwaukee Midget
Post by: manta22 on September 22, 2019, 10:52:31 AM
"Turner".....now there's a name I had not heard in years.   

Regards, Neil  Tucson, AZ
Title: Re: Milwaukee Midget
Post by: AJR192 on September 22, 2019, 10:11:36 PM
Fordboy. It wasn't Larry Moulton's old Turner by chance, was it?
Title: Re: Milwaukee Midget
Post by: ggl205 on September 22, 2019, 10:28:31 PM
If it was, that Turner won several National SCCA Championships. I was living in Salt Lake (Sandy) when Larry was campaigning the Turner and got to know him quite well. I was driving Darwin Christensen?s G Production Spitfire at the time. Gobs of fun but always a long tow to the nearest road circuit.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 23, 2019, 07:52:21 AM
Fordboy. It wasn't Larry Moulton's old Turner by chance, was it?

No, but it is the same make and model.   It was built and campaigned by Michael Hart of Mundelein, IL. for decades.    He has Qualified for the "Runoffs" several times, and has finished as high as 6th.   The car is very heavily modified, and has a "semi-cage" with an under dash hoop and 3 door bars in the drivers door.   Those were added after a serious accident in the "kink" at Road America.   Mike spun on oil from another car, and then was "t-boned" in the driver's door by the next car through the kink . . . . . .   He ended up on a helicopter flight to Froedtert Hospital Trauma Center in Milwaukee, and now sports left ribs with "titanium reinforcement".

Bhp has never been the problem for the car.   What it needs is a thorough sorting of the handling, by a professional like Tony Kester or Peter Krause.   (Tune your chassis and "find" 50 bhp!) Mike could use a "refresher driving course" too, something about being a bit "gun-shy" of being t-boned again.   He and I are the same age (I'm 3 and he is 68), and we are both engineers.

All of this is moot for "Vintage Racing" as both the car and Mike are "more than competitive".    Properly sorted, I am of the opinion that the car could still be SCCA competitive at the National Championship level.    It's that trick, because Mike machines and fabricates most of the bits needed in his garage shop, in the same way a lot of Landspeed racers build their cars.   Mike is currently machining his own changeable ratio gearbox, based on Hewland Mk5 gearsets and he is also designing and machining full floating rear drive hubs with adjustable camber.   All very slick designs.    He is also an excellent machinist and I have shifted all the dyno adaptor machining for T&T to Mike's garage company, Deerfield Engineering.   He is the guy who produced all the BMC Mini dyno adaptors for T&T's SuperFlow 902.   Mike is also the same guy that produced all of the dyno mounting and drive adaptors for the mating of the "Grenade" to the T&T dyno.   And he also machined several bits for the 4v Rover K currently installed in the Milwaukee Midget.   I'm trying to get him to commit to a trip to the Salt with us, when the Midget rides again.

I'll get some photos from Mike and post them.

 :cheers:
Fordboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 23, 2019, 07:59:35 AM
If it was, that Turner won several National SCCA Championships. I was living in Salt Lake (Sandy) when Larry was campaigning the Turner and got to know him quite well. I was driving Darwin Christensen?s G Production Spitfire at the time. Gobs of fun but always a long tow to the nearest road circuit.

John

Back in the day, Mike and Larry were in contact several times.    I'm pretty sure the nose to Mike's car came from someone Larry recommended.    In years when they both qualified for the runoffs, Larry also helped Mike with setup for Road Atlanta, an intimidating track in its' original configuration.    HUGE "pucker factor" to get the "bridge turn" done correctly, with the ensuing impact on your lap time . . . . .

Turner drivers have a reputation for sticking together and helping each other out, perhaps a bit more so than most racers.

 :cheers:
F/b

Title: Re: Milwaukee Midget
Post by: fordboy628 on September 23, 2019, 08:17:37 AM
"Turner".....now there's a name I had not heard in years.   

Regards, Neil  Tucson, AZ

Are we all certain that it is not: Turdner ? ?

There are several things about the stock versions that are "iffy".

 :dhorse:
F/b
Title: Re: Milwaukee Midget
Post by: ggl205 on September 23, 2019, 10:01:51 AM
Turner drivers have a reputation for sticking together and helping each other out, perhaps a bit more so than most racers.

Larry, to the best of my memory, always helped a fellow racer when asked. He was the guy who told me to go buy a rat suit and wear it if I ever crossed wires with tech. I had ample opportunity to wear that suit over the years.

Not sure what Larry is up to these days. It has been decades since we lived in the Salt Lake valley and I lost contact with most people I hung out with there.

John
Title: Re: Milwaukee Midget
Post by: AJR192 on September 24, 2019, 12:08:50 AM
John, he was still at Dave Strong Porsche last I heard. 50+ years now, I believe. He and his son Bonner run M squared karting locally. Larry's wife passed away a few years ago. When he ran the Turner, the machine shop I worked at sponsored him. Darwin Christensen was also a good friend. He passed away a while ago.
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 24, 2019, 06:48:00 AM
John, he was still at Dave Strong Porsche last I heard. 50+ years now, I believe. He and his son Bonner run M squared karting locally. Larry's wife passed away a few years ago. When he ran the Turner, the machine shop I worked at sponsored him. Darwin Christensen was also a good friend. He passed away a while ago.

Mike H is still in contact with Larry, and has confirmed that he is karting locally in/near SLC.

I spoke with Larry once at the Runoffs at Road Atlanta.   Mike's car had more top speed down the back straight, and Larry was wanting the top end power.   I offered him a "semi-sponsorship" deal, which was the best my small company could do at the time.    He opted to stay with his local supporters and I have a lot of respect for his decision.    He didn't win that year, he was "bunted" off by an idiot "going for the win", on one of the early laps . . . . . .

 :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: ggl205 on September 24, 2019, 08:50:25 AM
AJR192:

I checked on some of my old buds from the valley and found that some have indeed, passed on. Dave Mott, John Holmes (my shop forman and eventual owner of my shop) and Darwin have all passed. All three were great guys and will be missed. Good to hear Larry is still around. He also has a beautiful 1967 911S. Hope he kept it.
Title: Re: Milwaukee Midget
Post by: ggl205 on September 24, 2019, 09:02:28 AM
FB:

When Mike speaks to Larry next, please have him pass along a warm hello for me. Hope he remembers. It has been a long, long time ago.

TIA,
John
Title: Re: Milwaukee Midget
Post by: AJR192 on September 25, 2019, 09:45:23 PM
John, John Holm was always a good guy to be around. He started at Aero Machine working for Whity Wysong. I worked at Temples' Maschine for several tears. Mike Temples also passed away last year. What shop was yours?
 It can sure be a small world sometimes.
Title: Re: Milwaukee Midget
Post by: ggl205 on September 25, 2019, 10:24:31 PM
AJR192:

My shop was called Sweetwater Machine located in Sandy. Specialized in foreign car engines until John Holm purchased it. John changed the mix mostly to domestic.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 27, 2019, 08:56:16 AM
For fans of other orphan British specialty transportation, I submit this example for your perusal . . . . .

Mike Hart's Turner, at speed, track unknown, date unknown.
(https://live.staticflickr.com/65535/48803551857_7f9e290472_h.jpg)

This photo shows the car in its' pre-Road America accident roll bar configuration:

A/  Offside main diagonal  (dumbass idea of Mike's, for more "headroom" . . . )
2/  No side bars to prevent "intrusion"
d/  Bends in rear support bars   (again, for more "headroom")

Designed and constructed by the "occupant", ie: "guinea pig".

I doubt if that roll bar configuration would pass an SCTA or NHRA roll cage inspection . . . . .

 :cheers:  :dhorse:
F/b
Title: Re: Milwaukee Midget
Post by: jacksoni on September 27, 2019, 09:05:47 AM
I remember the  "roll bars" from my dune buggy autocross days. Make that one look good!!  :cheers:

Thanks, had never seen a Turner. And glad to hear the bars have been improved......
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 06, 2019, 07:28:48 AM
midget,

WOW!

Closing in on 2 MILLION views of this thread . . . . . .  (who would have thought THAT was possible? ? ? )

Kinda scary . . .


I guess I need to find something "better" to do with my "free time" . . . . .

 :cheers:  :dhorse:  :cheers:
F/b
Title: Re: Milwaukee Midget
Post by: ggl205 on November 06, 2019, 08:28:36 AM
AJR192:

I remember Whitey. He taught me and almost everyone else in SLC how to grind cranks. He was quite a thinker and innovator, just like Dave Mott. It was his weakness too. He took in too many ?interesting? jobs where there was no hope of them being profitable. Great guy, though.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 12, 2019, 08:39:56 AM
Well OK, I guess I need to keep pounding this "nail" . . . . . .

Once again, down the same rabbit hole . . . . . .

Well, I confess: I'm getting tired of a being a "racing engine coroner". . . 

"It's like deja vu, all over again." Yogi Berra


I've seen a few cams lately that did not die . . . . They were killed. Absolutely a case of "murder" by their well intentioned builders/owners. MOST Vintage and Historic racing engines use flat tappet camshafts. It is just what was used "back in the day". These items require different lubrication and "bed-in" Vs modern roller tappet camshafts. A LOT DIFFERENT. Read this ad from Driven Performance, published in the January 2015 issue of Engine Builder magazine.

(https://live.staticflickr.com/65535/49033493082_d8e4d803d2_c.jpg)

If you are having problems with cam/tappet failure, let me know and I'll post my procedure to resolve these issues. Be aware though, that it IS NOT a simple procedure and your particular problem MIGHT require a more complicated "fix".

BTW, Joe Gibbs/Driven is what I use and recommend for most flat tappet camshaft engines. YES, it IS expensive.

BUT, what is your cost for a new cam and tappets? And what is your cost for the other, inevitable engine damage that occurs when your camshaft fails?

It's your choice . . . . . . but it's kinda like the old Fram filters commercial: "You can pay someone now, or you can pay someone later."

 :cheers:  :dhorse:  :cheers:
Coronerboy
Title: Re: Milwaukee Midget
Post by: desotoman on November 15, 2019, 02:06:36 PM
Fordboy,

I have a Norton 750 Commando motorcycle with a Combat motor. I am using Mobil 1 0-50 W Racing Synthetic motor oil in it. I think it has plenty of zinc and wear protection in the oil for the cam followers.

What are your thoughts?

Thanks,

Tom G.
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 15, 2019, 09:06:58 PM
Tom? 0w anything in an old Norton? is it self draining and you just put it back in when you want to ride it?
OK just kidding, I use Full Synthetic Diesel oil in the bike motors...
But we digress....
How's that Midget doing.... both of you... car and driver  :cheers:
Title: Re: Milwaukee Midget
Post by: ggl205 on November 15, 2019, 09:29:48 PM
Shell Rotella used to be the best oil for diesel and gas engines. I think it has been replaced by Rotella T6 full synthetic but not sure. I use Joe Gibbs brake in racing oil for new street high performance engines, then switch to one of three Gibbs racing oils depending on engine use. The AERA publication Engine Professional has written extensively on racing oils in the past. I believe they still archive all past publications.

John
Title: Re: Milwaukee Midget
Post by: desotoman on November 16, 2019, 09:41:28 PM
Stainless and John,

Thanks for the input on the subject. Reason I am using this oil is I have lots of it, and the Norton is old enough that it has no smog related parts that can get hurt by having too much zinc or other additives that will kill catalytic converters. And even though it is 0W-50 it pours like 20 weight not water. And I warm the bike up before riding.

Thanks again,

Tom G.

Back to Midget talk.   
Title: Re: Milwaukee Midget
Post by: 64Midget on January 29, 2020, 03:01:27 PM
Chris
its been awhile since you have posted any thing on the midget hope all is well with you and looking forward to this year
Bud  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 08, 2020, 04:31:22 PM
midget,

Seeing how tomorrow is your BIRTHDAY, (and a significant one too), allow me to be the first to wish you a:

HAPPY BIRTHDAY! !   with many happy returns!  :cheers:    1drink    :friday


P.S.  Sexagenarian, doesn't mean what you think it does . . . . prepare yourself for . . . . . disappointment  :-(
Title: Re: Milwaukee Midget
Post by: jacksoni on April 08, 2020, 04:43:30 PM
Add me to that as well Mr Midget. Hope all is well and some progress being made with your projects. Have a great day!! :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 08, 2020, 04:51:12 PM
If your birthday is on 4/09 shouldn't you be racing a '62 Chevy? That'd be real fine.  :roll:  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Stan Back on April 08, 2020, 07:01:38 PM
Where is he?

Can't have any fun without him.

Speak up!  (If you can at your old age)  I miss you!
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 08, 2020, 09:31:37 PM
Midget.... just opened a bottle of Menomonee Valley Rye #66 of 544 to celebrate your birthday... stop by for a sip... we will keep our distance
 :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on April 09, 2020, 12:50:28 AM
Happy Birthday Chris, we hope all is well and sure do miss you on here.

Don
Title: Re: Milwaukee Midget
Post by: Harold Bettes on April 09, 2020, 12:56:51 AM
Happy Birthday big feller! :cheers:
May you want to as long as you live.....and live as long as you want to.  :clap
Best Regards from the high country,
HB2 :-)
Title: Re: Milwaukee Midget
Post by: Koncretekid on April 09, 2020, 04:27:28 AM
Happy Birthday, Chris!  We miss you on the forum.

Tom

O2B60 again
Title: Re: Milwaukee Midget
Post by: wheelrdealer on April 09, 2020, 08:01:02 AM
Happy Birthday Chris



BR
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 09, 2020, 09:19:11 AM
I repeat ourselves: Happy Birthday Chris!  :clap :clap
Title: Re: Milwaukee Midget
Post by: Queeziryder on April 09, 2020, 09:37:41 AM
 :cheers:
Many happy returns Chris.
I hope you and Kate are keeping well?

All the best from the other side of the pond

 :clap :clap :clap
Title: Re: Milwaukee Midget
Post by: Peter Jack on April 09, 2020, 01:49:20 PM
All the best Chris.  :cheers: :cheers: :cheers:

I look forward to seeing your postings again when you're ready.

Pete
Title: Re: Milwaukee Midget
Post by: rancheroman on April 09, 2020, 06:34:18 PM
Happy Birthday Chris, and many more..   
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on April 09, 2020, 08:04:45 PM
Many Happy Returns of the Day, MM.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 10, 2020, 02:47:45 PM
When I saw my picture on the side of a milk carton, I figured I should probably check in with my friends.

Everyone - thank you for the well-wishes.

My health is good - best in 2 years.

Last May, the company I worked for was purchased by another firm. I stayed on with the new owners until October in a position that I wasn't particularly well suited to, and while I might have been able to make a go of it, the one thing I have learned during my cancer bout is that life is too damned short to deal with bullshit. I'll find something, it will be in my wheel house and on my terms. It may take a while, but anyone who has followed this build diary knows that, if nothing else, I am persistent.

I've been a bit down of late, and I've let both this build diary and the Midget get overgrown with weeds. But it's spring, and time to re-energize this effort.

Again, I take great encouragement from this forum and my friends here. Watching other builds and gathering other people's takes on what's going on is important to me - I really am awestruck by the wit and talent on these forums.

Thank you - everybody!

A Happy Easter to everyone. 

Title: Re: Milwaukee Midget
Post by: Stan Back on April 10, 2020, 03:28:56 PM
Hopefully you took a torch to the lens on that phone.
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on April 10, 2020, 04:02:27 PM
Happy birthday, good to see you back. Rock on :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 10, 2020, 05:08:38 PM
so, when I rang you the other day it was actually your birthday here...so, what, are you keeping secrets from me now....?

Life, man o man, what a thing, what a world, what a long strange trip it's been...

Anyway judging by all the carry on this is a big birthday...

It was good talking at you and great to hear that you're feeling better than you have for a long time... Keep at it.

Title: Re: Milwaukee Midget
Post by: Dr Goggles on April 10, 2020, 05:09:49 PM
Eat cake, lots of cake.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on April 10, 2020, 07:33:43 PM
When I saw my picture on the side of a milk carton, I figured I should probably check in with my friends.
I thought I saw it on a recycled oil jug at the surplus store!  :-P :lol:
Title: Re: Milwaukee Midget
Post by: Koncretekid on April 10, 2020, 08:29:46 PM
Chris,

Just to let you know that life begins at age 60 - - at least it has for me !

Shortly after my 60th birthday in 2007, I was undergoing my 2nd chemotherapy regime in a little over a year, and trying to sell my business.  I successfully negotiated a sale, as I was being told that I needed bone marrow transplant.  Within a few months, I was again having a nearly life ending chemo on one day whilst my brother was having stem cells harvested from his immune system, and an hour later I had his stem cells transfused into my system.  That was 12 years ago, and I have been to the Salt Flats every year since 2009 except 2015, setting records from 2011 thru 2019, so this year, if it happens will be my 10th anniversary.

So keep up your spirit and get on with that project!

Tom
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2020, 07:36:39 AM
DUDE! ! ! !       WTH? ? ? ?

The selfie from hell?

Hopefully you took a torch to the lens on that phone.

I seem to remember that Mrs. Midget is like . . . . . a PROFESSIONAL QUALITY PHOTOGRAPHER!

Tell you what, before you take and post another "selfie from hell", I'll cross the cheddar Curtain to meet you with a cure that is smooth, cool and malty.   Or the "libation" of your choice.

I'm walkin', talkin', limpin' proof that there IS life after 60.    It's about the "journey" dog, focus on the "journey" . . . . . .  (and the speed on the salt . . . )

 :dhorse:
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 11, 2020, 07:41:49 AM
Eat cake, lots of cake.

Listen to the Dr.

AND, it's my advice also.


Since I turned 60, it's all about dessert and liquor, not necessarily in that order . . . . .

 :cheers:
Survivorboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on April 13, 2020, 07:25:21 AM
Well . . . .

April 12, 2020 . . . . . goes down as a black day for MG, and for motor racing in general.

With the passing of Sir Stirling Moss, Motor Racing loses one of the last, great "gentleman" racers.



"To achieve anything, you must be prepared to dabble on the boundary of disaster."


It is drivers of the caliber of Sir Sterling Moss, that have elevated the "art" of race car driving to one of: "Magic, not Science".    A skill level very, very few ever approach, let achieve.



Godspeed Sir.   And may all your further endeavors provide challenges you can overcome, to provide a perpetual sense of accomplishment and satisfaction . . . . . . .

 :cheers:  :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: 64Midget on April 18, 2020, 03:42:17 PM
Chris

Its' good to see you back hope you had a great Birth day and will soon be back at the midget
Its always good therapy.

Bud :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 28, 2020, 01:06:15 PM
Sequestered south of the Cheddar Curtain is my 4 year old friend whom I've known for about 8 years.

We're both virus hiding, but neither of us wants to make our wives widows just yet.

Happy Birthday, Mark!  :cheers:

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 28, 2020, 01:59:28 PM
So Markus O'Really-Us completes another solar orbit!  :cheers:
Happy B-day Mark!  :clap :clap
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 29, 2020, 12:18:47 AM
I'll throw in on that.... Happy Birthday Mark

Stay healthy my friends  :cheers:
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 29, 2020, 12:05:20 PM
Here are my best wishes to Mark on putting another year behind him despite all that's been going on over the last few months.

At the same time Chris I'd also like to comment on how good it is to see a posting from you. I hope your health is continuing to improve. I'm hoping you're able to spend some constructive time with the Midget and your search for employment is moving forward. If anything, this thread should offer a really good picture of the type of person you are to any future employer.  :clap :clap

Drop in more often!  :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 29, 2020, 12:26:48 PM
Thanks, PJ.

The heck of it is, if they won't take the time to glean through my resume, what chance have I got of them researching this tome?

 :-(

Just a head's up, I'm feeling the best I have in years, and while I've been silent on the boards, I am COMMITTED to getting the Midget back into fighting shape.



Title: Re: Milwaukee Midget
Post by: jacksoni on June 29, 2020, 12:44:56 PM
 :cheers: :cheers: :cheers: :clap :clap
Title: Re: Milwaukee Midget
Post by: manta22 on June 29, 2020, 12:59:54 PM
Hang in there, Chris.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 29, 2020, 04:00:23 PM
Great to hear Chris. I miss your daily wit and Chrisisisms! But its good to hear you are back working on the Midget.... can I even say that anymore?

Happy Birthday Mark.

BR
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 03, 2020, 12:57:42 PM
Many thanks to all for the kind birthday wishes! !

It was a good day.   Just a couple of "10 minute jobs" for the "Queen" and one of the kids.    And then there was a nice low key party with all of our kids in attendance.   Even Matt was in town from Tacoma.   Very happy to have the "whole band" together again, because it just doesn't happen that often anymore.

4 years old and you've known me for 8 years you say? ? ?    Time is "different" here on Koozebane . . . . .

And to "ice the cake" as it was, a few days later I had a visit from my 5' 17" tall Hawkeye Midget buddy, who still resides in the Beerhaven section of Sconnie Nation.   He risked all crossing the Cheddar Curtain to deliver my favorite Bourbon tainted libation, New Holland's Dragon Milk.   A thoughtful and appreciated birthday gift, designed to make me overlook the fact he resides in Packerland.   Well, nobody is perfect . . . . . . .  (Well, uhhmm, except for the "Queen" and Mrs. Midget . . . . )

Gonna use this year to prepare for my entry into a new "decade", and a "retirement state of mind" . . . . .

Thanks for the kind thoughts, I really appreciate them.
 :cheers:  :dhorse:  :cheers:
Mark
Title: Re: Milwaukee Midget
Post by: Queeziryder on July 03, 2020, 01:11:44 PM
Hey Mark,
Congrat's on reaching another milestone :-)
If I can ever make it back there's more Austrian falling over water available

Neil
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 03, 2020, 01:19:37 PM
Hey Mark,
Congrat's on reaching another milestone :-)
If I can ever make it back there's more Austrian falling over water available

Neil

Thank you kindly.    We are just going to have to make it happen somehow.     My wife and I were hoping to visit her sister in Breitbrun, but that's now on indefinite hold.

Would be nice if things could return to some semblance of normal soon.    But I suspect that it is going to be: A "new" normal, and it is too early to know what that might be . . . . . .

Stay safe and be well.

 :cheers:
Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2020, 11:47:55 AM
I am COMMITTED to getting the Midget back into fighting shape.


The Midget ready for battle 2013.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 23, 2020, 02:42:26 PM
Great shot, Don - Thanks for that, I never saw that one.

OKAY, MOUNTIES - SING IT WITH ME!!!
(https://live.staticflickr.com/65535/50259550771_8ceca0111e_b.jpg)[/url]Chainsaw (https://flic.kr/p/2jzgkqP) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr[/img]

As many of you in the Midwest are aware, Monday, August 10th saw an unusual and rather frightening weather event across the Midwest.  A derecho with straight-line winds almost as fast as the Midget tore through Iowa, Illinois, Wisconsin and parts of Indiana and Ohio.

(https://live.staticflickr.com/65535/50259927217_ca0fd1e40f_b.jpg) (https://flic.kr/p/2jzigkg)Derecho (https://flic.kr/p/2jzigkg) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

It ran down the corridor between I-80 and US 20 like a bowling ball down the chute of a cement mixer.

I was already scheduled to head to Iowa to assist my parents - mom was scheduled for hip surgery on the 11th - when the news reports came in.

It was at that time that I realized I needed to pack up more than an overnight bag.

My sister lives in Cedar Rapids, and the storm took out every tree on the property, along with the fence I had mended only 3 weeks earlier.  I still have a blood-blister under my thumb-nail that occurred working on that fence, and that damned blood-blister outlasted my handiwork.

I stayed with my parents in Marion, Iowa, and fixed them up with a generator.  They lost some shingles, the wind popped the seal on their windows, and they suffered a bit of water leakage, but all-in-all, they're fine.  Nevertheless, despite living in a modern subdivision with buried electrical service, it wasn't until Friday that they got service back.

On the other hand, Cheryl, my sister in Cedar Rapids, lives in a post-war subdivision with modest houses and hanging power lines.  Between the 70+ year-old trees and the aged infrastructure, it wasn't until the 21st when her power was restored.

It's been a while since I slung a chainsaw, but I walked away with all my digits and extremities intact. 

But let's focus on the Midget for a moment.

Due to COVID, Kate is working at home. Her work in advertising keeps her in a constant cycle of ZOOM meetings and teleconferences, and while I've been able to get the K-Motor started, despite a well-insulated brick house and a substantial distance between the garage and the house, the un-muffled roar of the Midget is something I need to work around.

I had a great conversation with Tommy Olson at T&T, and he gave me a good approach to get the thing to the point where it will idle without constantly having to pump the accelerator. Things have opened up for Kate at her place of work, and while it's preferable for her to continue to work from home, the next day that she feels she needs to be in her office to complete a project, that will be the day I conquer this monkey.

And there's a lot of little niggling things that need to be addressed.  It's been 6 years - the fire system and belts are outdated, and I do have a small rust issue I need to take care of.  That's par for the course with an MG, regardless of where it's driven.

The wiring all works, but I'm not pleased with the presentation, and I want to clean that up.

I also need to review the rulebook and confirm some safety issues that have changed things in the last 6 years.

I also need to find a job. I could dip into my retirement savings, but if my steadily improving health is any indication, I might need some of that cash in 25 years.

If the USFRA holds it's annual meeting in December, I'm thinking I might risk the trip. I'm missing my friends.  :cheers:



Title: Re: Milwaukee Midget
Post by: 64Midget on August 23, 2020, 03:57:21 PM
Chris

Its good to hear all is as well as can be with your family and all, also good to hear your back at the Midget and I hope you can get back to Bonneville next year to push the record higher.
 Bud
Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2020, 06:26:41 PM
Here's the 2019 storm damage to my shop and the homemade scaffolding that I promptly fell 18' to the ground off of.     :oops:

Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2020, 06:33:52 PM
Chris, do you remember me telling you I had a Midget in High School, well I found it in a barn about 20 miles away.
Title: Re: Milwaukee Midget
Post by: Peter Jack on August 23, 2020, 07:47:58 PM
It definitely has that stored on the west coast look about it!!!  :-D :-D :-D

Are you thinking of doing anything with it or just acknowledging that you know where it is?

Pete
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 23, 2020, 08:47:37 PM
Great to hear from you Chris.

Glad you are back on the Midget. I always liked this thread even though I had to do research on the side to get some of the references!

BR
Title: Re: Milwaukee Midget
Post by: salt27 on August 23, 2020, 09:33:32 PM
It definitely has that stored on the west coast look about it!!!  :-D :-D :-D

Are you thinking of doing anything with it or just acknowledging that you know where it is?

Pete


Pete, I had to run away from it before I did something foolish.

It's actually not too bad inside and out, drivetrain probably not.

Last stickered in 85, I sold it in 73.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2020, 12:07:49 AM
Chris, do you remember me telling you I had a Midget in High School, well I found it in a barn about 20 miles away.
If it wasn't BR Green to begin with, it's slowly taking on that hue!

Looks to be an early production with the side curtains rather than roll-up windows.

My first car was a '62 T-Bird convertible with a later 428 slid into it. Ratty, for sure, but it was a blast to ride around in.

If it still exists, it's probably in similar shape.

I've always hated roofs.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on August 24, 2020, 09:11:43 AM

"I've always hated roofs."
Especially in Milwaukee in the Winter.  :roll:   :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2020, 09:24:48 AM

"I've always hated roofs."
Especially in Milwaukee in the Winter.  :roll:   :cheers:
Wayno

Two words from the northern tier -

"Ice Dams".  :x

Title: Re: Milwaukee Midget
Post by: wisdonm on October 11, 2020, 04:56:37 PM
Joe Huffaker  just finished 2nd in GTL at the runoffs. He says he will be running a K motor next year.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 03, 2021, 11:13:52 PM
Good evening, all!

(https://live.staticflickr.com/65535/51223564416_f375fcf2f7_5k.jpg) (https://flic.kr/p/2m3sa6J)20210603_211638[1] (https://flic.kr/p/2m3sa6J) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Yes, I am alive.

Yes, I have returned to a good state of health.

No, Kate has not left me.

Yes, I am preparing the Midget for an attempt on the I-MGT class record.

No, I won't be driving it - it's Nick's turn to grab a record.

Yes, we will be at World of Speed in September.

And YES - Once again, (with Slim's permission) I'm putting together a "DYNOTHON" to help the head handlebar honcho and his beautiful consort sustain this site.

Here's how it's worked in the past - we won't be changing up a working formula.

Mark and I will document our foray into the dyno bay of T&T Racing Engines.

We'll be looking for a best horsepower number from the session - Hopefully we'll be doing pulls on Monday and Tuesday, June 7th and 8th - and if we think we can break through, we may go again on Wednesday the 9th.

I'll be making a $2.00 per horsepower contribution to Landracing.com.

I think you should pick a dollar amount and join in.

Last time, in 2014, we dialed up just shy of 100 horsepower out of a 1972 1 liter pushrod, 5-port MG tractor motor.

This time, with Fordboy's engineering wizardry and my credit card, we've screwed together a 1 liter MG/Rover DOHC K series engine out of a 2004 MG ZR.

Twice as many valves, twice as many cams, all with an engine capacity of about half a pitcher.  :cheers:

We'll post photographic evidence of our runs - video, maybe? - and at the end of the event, ya'll cough it up!

When Slim gives the okay, I'll set up the thread, pin it and link it.

Slim - permission to move ahead?







Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 04, 2021, 07:00:29 AM
Heck yes!!  Thanks again.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 04, 2021, 08:26:36 AM
MM

Good to see you back. At first glance I thought you built a mid-engine pick-up truck...then I looked closer. :)

I am in, I will check for the pinned post to post my SWAG HP.

By the way, I will see you at WOS. The 2100 is coming out of mothballs. It won't have a record engine this year. Running the NA 302 motor. I will be there to license up and if time and engine permits do a few full pull runs on the carbs to get some data. The idea is to return in 2022 with a new blown motor to try and qualify.

BR
Title: Re: Milwaukee Midget
Post by: jacksoni on June 04, 2021, 08:38:53 AM
Great to see you back, MM. I'm in for 0.50/
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 04, 2021, 10:28:16 AM
Chris good to see you back... alive and well...  :cheers:
I'm in for $2 a HP for every one over a 100 to 125.... and $3 for every one over 125
Of course with a $25 minimum, but I have faith in your wallet and Mark's abilities...
Make me PAY guys...  :cheers:  :clap  :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on June 04, 2021, 05:13:50 PM
Now, let me see . . .

I only have a 2020 Rule Book, but it says you have the I/GT record at 122.  And the I/MGT record is a SAAB story at 127.

And how confident you must be that Fordboy is building the engine.  Wow!  Is the 2 Club far away?  (The 132 Club.

I'm gonna have to do some calculation and join in the fun!
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 04, 2021, 06:33:31 PM
Chris,
So great to see that you and Ford Boy are at it again!! Looking forward to seeing you at WOS in September. I was there the time you set the record with the "tractor" engine. I will be getting in on the "Horse Power raffle" as soon as I do some numbers and check my bank account. I would really expect you to be on the north side of 150. As a note the one liter Kawasaki that Duke and I have in our car made 172 at the rear wheels and considering that it was through a transmission and a chain I would bet it would have been 200 at the crank flange.

Great you are back!!

Rex
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 04, 2021, 09:42:07 PM
Chris:

I am in for $0.50 per HP.

BR
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 04, 2021, 11:11:35 PM
Just to keep it all on one page, I've moved comments on the Dynothon to here -

http://www.landracing.com/forum/index.php?topic=18480.msg336598;topicseen#msg336598

Title: Re: Milwaukee Midget
Post by: Stan Back on June 05, 2021, 02:34:04 PM
Okay, I think I got it now.  Don't play any Shell Games with the numbers.  No Shetland Ponies, either.  Let's just keep it simple -- 5 Shillings times the Highest H.P. reached.  Nearest I can figure it ought to be about $4.31 total (or $127.65) or {maybe $638.876 over the mean, and I do mean mean Yorkshire daily low temperature}.

Jon, you better stand outside and wait for the check in the mail.  This could be substantial!

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 07, 2021, 09:21:43 PM
Today's update - and thanks!

http://www.landracing.com/forum/index.php?topic=18480.new#new
Title: Re: Milwaukee Midget
Post by: Stan Back on June 09, 2021, 07:57:26 PM
. . . that didn't work for me . . .
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 09, 2021, 10:21:40 PM
throw another log on the fire and put the whip to the damn squirrels Stan... I barely have internet out in the sticks, and my old stuff gets me there...  :?
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 10, 2021, 09:23:32 PM
midget,


As per my K build notebook,   Aka:  Dunning-Kruger Resource Service

Bore:     75.5 mm    (2.973")
Stroke:  55.5 mm    (2.185")

Results in:   993.88 cc displacement


I added the US based inch sizing for those who do NOT speak Metric: SuperFlow, etc, among others.   Included, but also not limited to:  Goldfish/Vikingboy   Take your pick.


Where is timing now?   Suspect it needs more than what is in it.     Although, need to get the fuel curve sorted first.

 cromag

Mr. (formerly Captain) Obvious

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 11, 2021, 04:43:42 PM
midget,


OK, panic over, found my Milwaukee Midget BMC/Rover Build shop notebook.

Has the "enlightenment" you seek.

Funny thing . . . . turned up in the last place I looked! ! !



 :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 11, 2021, 07:00:04 PM
Earlier in the "Dynothon" thread, I commented that i felt as though I was "tripping on the risers heading up a downward escalator."

Well, I definitely skinned my shins on it this morning.

I was running a compression check. I had the spark plugs out in order to save the battery and wear-n-tear on the starter.

Now normally when I have the plugs out, I put the boots back in place in order to prevent anything from falling into the cylinders.

I started with the "1" hole, and then jumped to the "4", the "3" and lastly the "2".

I had nothing in my hand except the compression checker. 

(https://live.staticflickr.com/65535/51240151017_a39de8e9d5_c.jpg) (https://flic.kr/p/2m4VaHB)compcheck (https://flic.kr/p/2m4VaHB) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

Note the arrow pointing to the plastic/rubber button extender for the Schrader valve. After checking # "2", I went to relieve the pressure and noticed that it was missing.

(https://live.staticflickr.com/65535/51240860306_601db124d1_b.jpg) (https://flic.kr/p/2m4YNyJ)gauge (https://flic.kr/p/2m4YNyJ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

Nope - wasn't on the floor - wasn't in the catch basin under the motor - wasn't inconveniently lodged in the nest of wires that are the EFI/Ignition bundles.

No - it was wedged between the exhaust valve and the seat of the 2nd exhaust valve in the "1" hole - further compressed and wedged by the piston crashing into it.

(https://live.staticflickr.com/65535/51241628814_6908b128a1_b.jpg) (https://flic.kr/p/2m53K1S)pos (https://flic.kr/p/2m53K1S) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

With the artistry and acumen of a dentist and an accompanying dental hygienist, Mark was able to fish it out through the exhaust while I was able to blow compressed air through the sparkplug hole.

A cylinder that was giving us ~200 psi was now barely giving us 150. A double check of the lash indicated a bent valve.

Fortunately, when Mark did the flow work on the head, lo these many moons ago, he kept a spare set of valves in reserve.

(https://live.staticflickr.com/65535/51240150987_160a5b70ae_b.jpg) (https://flic.kr/p/2m4VaH6)head (https://flic.kr/p/2m4VaH6) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

The head is off.

There's simply nobody to blame but myself. I KNOW BETTER than to leave holes open like that. I got in a hurry to start tweaking up the dyno numbers, and that turned around and bit me solidly in the toush.

I've always shared the good, the bad, and the ugly on this build. Both successes and problems have been witnessed here, and being a human project, one should accept human-related downfalls.

I've usually been able to forgive myself on the stupid stuff - but this one has just about taken it all out of me. 

Let's see how it comes back together. Can't do anything until Monday, anyway. I'll keep everyone posted.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 11, 2021, 07:08:46 PM
Progress in spite of your efforts!  :evil: :cheers:
Title: Re: Milwaukee Midget
Post by: Dr Goggles on June 14, 2021, 03:53:33 PM
Aw man,  I winced when I saw that, fingers crossed for you this week.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 14, 2021, 10:35:33 PM
From the Dynothon thread -

Welcome to Mark's little corner of Koozebane.
(https://live.staticflickr.com/65535/51247807311_1449bb01fe_5k.jpg) (https://flic.kr/p/2m5ApEF)20210614_180420 (https://flic.kr/p/2m5ApEF) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51248001843_9114f7b50d_5k.jpg) (https://flic.kr/p/2m5BpuF)20210614_085721_Burst01 (https://flic.kr/p/2m5BpuF) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

It's positive that I know there are two basic personality types in the Dunning-Krueger effect, but just when I thought I had my place on the spectrum plotted, something stupid happens, and I need to reevaluate my position.

After pulling the violated exhaust valve and replacing it, we returned to checking lash on the cam buckets.  Exhaust is supposed to be .010, and going through the lobes we're good until we hit the 3 cylinder, second valve.

.017??!!??!!

I have NO IDEA WHERE THIS CAME FROM, but lodged between the valve and the seat was a small piece of very stiff wire, possibly from a wire brush?

One on one, with friends and colleagues, I'm not above making crude comments. I do make every attempt to read the room before I say something vulgar, and while I've been cuffed in the ear by Kate on a few occasions for speaking my mind, I genuinely try to not air such thoughts in public forums such as this.

But given my level of frustration, I am compelled to proffer this thought in the form of a question which I will not voice an answer to:

What does this thing left of the penny look like to you?

(https://live.staticflickr.com/65535/51248858530_ffbe824393_5k.jpg) (https://flic.kr/p/2m5FNa9)20210614_201900 (https://flic.kr/p/2m5FNa9) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

IT was easily accessible from the exhaust port - Mark grabbed it with a pair of needle nose plyers, and I gave the tappet a quick wrap with a socket and a rubber hammer. AGAIN, we checked for leakdown and were at ~ 2%. For a freshly reattached head on a cold engine with about an hour of break-in time, that's great.

Back to it tomorrow.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 15, 2021, 10:42:55 PM
Welcome to Mark's little corner of Koozebane.
(https://live.staticflickr.com/65535/51247807311_1449bb01fe_5k.jpg) (https://flic.kr/p/2m5ApEF)20210614_180420 (https://flic.kr/p/2m5ApEF) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


All I can see is a tired, old guy, at the end of his run, just a few days from another decade, fading into the background of a photo.   Wish it were not so . . . . but it is.      Turns out Thomas Wolfe was right after all . . . . .


"No man ever steps in the same river twice, for it's not the same river and he's not the same man."   Heraclitus
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 15, 2021, 11:08:16 PM
From the Dynothon Thread -

(https://live.staticflickr.com/65535/51251061445_af77a014fc_3k.jpg) (https://flic.kr/p/2m5T61r)Dynothonresults (https://flic.kr/p/2m5T61r) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

114.5 hp . . . at 9,500 RPM.

9,500 rpm is where the dyno stopped moving water.

Essentially, we turned a SuperFlow 902 into a Waring Blender.

We're thinking it's a 125 hp engine, but the dyno simply isn't capable of providing water at this RPM and providing reliable results.

Here's a printout of our last few reliable pulls -

(https://live.staticflickr.com/65535/51250200468_d805606441_3k.jpg) (https://flic.kr/p/2m5NF51)Finalpulls (https://flic.kr/p/2m5NF51) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll point out a few things here - at least as I understand them. I'm certain Mark will join in when his ears stop ringing.

Note the torque curve - it hovers between 63 and 67 ft lbs from 6,300 to 9,500 rpm, and was showing no indications of rolling off any time soon.

Horsepower, of course, is a function of torque and revs - and as long as the torque remains constant or doesn't fall off, as the revs climb, so does the hp.

So what does this mean for our attempt this year?  Well, let's look at what's worked in the past. Mark superimposed the Grenade graph onto the K graph -

(https://live.staticflickr.com/65535/51249281577_044db7ff51_3k.jpg) (https://flic.kr/p/2m5HXV4)GrenadevsKseries (https://flic.kr/p/2m5HXV4) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

We tested in a much narrower range with the old A-Series, and it gave a LOT more torque below 7,000 AND better power numbers - UNTIL 7,800 RPM. That's where air flow and electronic fuel injection start to really show their mettle.

We set the rev limiter at 10,000. It appears that the way we'll need to drive this thing is to just simply wring it out in the lower gears and hope 4th doesn't drop us below what the A-series gave us - the 3-4 is right there in that pocket where the two engines power curves cross.

THANK YOU FOR LETTING US SHARE THIS - it was both frustrating and fun, gut-wrenching and stress relieving.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 16, 2021, 07:50:11 AM
Just sent my $57.25 (.50 X 114.5) to Mr. Slim.

Thanks Chris for sharing this top secret skunk works data with this mere mortal small block chevy guy. I don't get to see data like this often.  :)

BR
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 16, 2021, 01:35:52 PM
Chris,
Did you have an O2 sensor in the exhaust? Without having a BSFC reading from the dyno how did you figure out how close you were on air/fuel ratio? Looking at the hp curves it sure looks like you need to RPM it to make some good power. What do you think the max RPM limit is? Didn't  you turn the "grenade" 10,000 and that was with a three bearing crank, I would think that this motor should see 11,500 to 12,000 easy.

Rex
Title: Re: Milwaukee Midget
Post by: jacksoni on June 16, 2021, 02:10:54 PM
I just sent my contribution, bumped up a bit from the pledge.
Chris, I have some concern about your gears and what you may have available. As Rex is suggesting, 10k is not going to cut it for peak power doesn't look like and dropping off the peak on shifts may put you in that slight soft spot in the curve. (my 4 stroke engine, also destroked as yours, had a big hole right where it landed on shifts, not fixed until I got a trans with adjustable ratios to get, in my case, the 4-5 shift very close. ) Rough calculating you are going to need a rear gear in the 5-1 range with a 22" tire to go 125-130 at power peak range. I see no reason that more rpm can't be done safely with the small valve DOHC (springs??) and the short stroke. Piston speed will still be reasonable. What have you got?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 16, 2021, 03:28:04 PM
Rex, Jack, we are thinking along the same lines.

We're currently running 4.22s. 4.55s are an option - I'd need to source a set.

The engine is likely not the issue. I'm more concerned about the driveshaft - and possibly the transmission.

Yes, Rex, we essentially built a Hyabusa in an MG block. We were able to log in the Holley HP system with the O2 sensor. It controls both spark and injection.

We're running Alpha-N - we've got no data points from MAF, MAP or ambient temp, but we were able to tune with TPS, water temp and O2 inputs.

The system can create really elaborate logs, and these logs can be brought into the overall tune to make adjustments in closed loop. When you've reached the point where superimposing the learn table into the function creates no change, then you've arrived. Here is a typical "learn table" for fuel adjustment -

(https://live.staticflickr.com/65535/51252419300_bdeef10947_b.jpg) (https://flic.kr/p/2m613DJ)Learntable (https://flic.kr/p/2m613DJ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Going back and forth, we were able to enter and/or develop a target grid for fuel requirements -

(https://live.staticflickr.com/65535/51250644817_56092e2bf0_b.jpg) (https://flic.kr/p/2m5QXac)Target AF Ratio 6.15.21 (https://flic.kr/p/2m5QXac) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

This is what it looked like when we were done -

(https://live.staticflickr.com/65535/51251374256_cd03c4100a_h.jpg) (https://flic.kr/p/2m5UFZJ)Fuel Graph 6.15.21 (https://flic.kr/p/2m5UFZJ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

After we got the fuel table established, we tried putting in and taking out cam timing. I need to go back to my notes, but I want to say we wound up tightening the lobe center either 4 or 6 degrees.

Then we took on the ignition timing. Above 35, power started falling off, and below that, it really didn't make any difference, so we just dialed it all in at 35 and it runs and idles great.

(https://live.staticflickr.com/65535/51252419325_61c9e34266_b.jpg) (https://flic.kr/p/2m613Ea)Spark6.15.21 (https://flic.kr/p/2m613Ea) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

So now that we've got the tune in place, the O2 sensor will be what we'll be leaning on to make adjustments to the fuel in real time at Bonneville.

Provided I don't screw something up, the tune is on the hard drive, and we're good to go!



Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 16, 2021, 04:11:08 PM
Chris, just keep your compression tester away from the computer!  :-P lol8
Good job so far youse two!!!  :cheers: :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on June 16, 2021, 04:23:20 PM
You might consider getting a push off to about a 100 MPH to at least the one.  And then use the two gears that are the closest together with an appropriate rear gear.  Just a thought, probably not a good one.
Title: Re: Milwaukee Midget
Post by: jacksoni on June 16, 2021, 04:51:38 PM
You might consider getting a push off to about a 100 MPH to at least the one.  And then use the two gears that are the closest together with an appropriate rear gear.  Just a thought, probably not a good one.
well I do remember some wag announcer saying my push truck was trying to get a timing slip too. First long course run after qualifying on the short and the throttle cable had come loose so pas de power. Now I get scared with my big pickup pushing me to 50 for fear of getting sideways and T-boned. Other than that, sounds like a plan to me Stan.  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 16, 2021, 05:27:05 PM
Well - Here's the spreadsheet. I think we can pull past the 3-4 shift point so that we're above 9,700 in third, and continue to pull at 7,800 in 4th to the point where we can continue to climb - for a little while, anyway -

(https://live.staticflickr.com/65535/51251655781_babdcc5887_z.jpg) (https://flic.kr/p/2m5W8FB)4.22excel (https://flic.kr/p/2m5W8FB) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

For what it's worth, I DO have a set of shorter tires I might be able to use.
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 16, 2021, 09:31:44 PM
Well it looks to me like you rev 3rd to 11000 and you are getting close.... Don't pay too much attention to peak torque... shift when you start running to close to max RPM... that keeps you in your max HP area.  If you set a record without getting to 4th then you might try shorter tires... Don't get too low in the power band.
Title: Re: Milwaukee Midget
Post by: Koncretekid on June 17, 2021, 07:25:21 AM
I'd use the 4.55 rear gear to get you to 130 at 9030 rpm and with a little luck, it will keep pulling!

Tom
Title: Re: Milwaukee Midget
Post by: jacksoni on June 17, 2021, 09:43:54 AM
At 9000 you are only a few ponies above the grenade. If 4th is direct drive (don't know with your trans) it would be better to use that than 3rd, but getting the rpm's up to where peak power is would be more important than the bit of loss through the trans in 3rd. Way I see it you have couple of options: 1) since this is new combo and some things are uncertain (actual power and power peak etc), just pretty much run it as is and see what happens, perhaps with the smaller tires and then with more time and $ and etc, make changes for next year. or 2) figure that the power peak nearer the 125 predicted in the past and near the flash 122-3 Mark mentioned and that power peak is >10k somewhere, go ahead and do what you can to gear for it (gear plus smaller tire) to try to get it into the real  peak power range and see what you have then. I expect you have gone through these machinations/calculations. Will be interested to see what you decide and then of course the results. Am sorry I am going to SW instead of WOS and won't see you run but will be there in spirit in any case.
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 17, 2021, 01:14:09 PM
Chris,
Your information well illustrates one of the advantages of EFI and that is the ability to run very close to the fuel stochiometric limit and get max power.  For us that are running "sprinkler" injection (read mechanical) we have to be much more conservative on where we set or air/fuel ratio. My friends that run gas typically run in the 12.3 to 12.6 area simply to ensure that the tops of the pistons don't go out the exhaust. On our little 1 liter Kawaski that we run on methanol we try for 6.0 and the stochiometric is 6.8. We have also found out that we don't find any power in a lot of advance as we run 30 degrees and don't see any reason (more power) to run more. Although we do have a 6 speed tranny the step from 5th to 6th is a little bit more than we would like to have and our plan is to make the 5 to 6 shift in the 12,800 to 13,000 rpm range. Our max power is in the 12,000 to 12,500 area.

Several years ago the J gas streamliner of Brant and Speranza came out with a new and better body, they were running a 660 cc Honda, so they were giving away 90 cc to the J class limit, any way they made several runs and were faster than their old body but still not a record breaker, suddenly they are running 218 and 220 speeds much faster than the record. I went over to see what they had done and it was all in the gearing. They changed the gear to allow the engine to rev to the 15,000 to 16,000 rpm range! but that was where it made its best horse power and they set a very impressive new record. It is horse power that makes you go fast not torque.

Rex
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 17, 2021, 09:24:15 PM
The 1 liter that Pork Pie set his record with was running 13.3 - 13.4 AFR...  Pentroof 4 valves like to be a bit leaner than the 2 valves that like that 12.2 range....
It sounds like the motor likes the revs, the limit is the valve train... if Mark thinks it has the spring to run 11 or 12K then you might want to go there... after you try 10K and hopefully set the record.  The 1K Porkpie used reved to 12.5K, I had Pork Pie shifting at 11.8K.  When we put it in BJ Burkdoll's truck we turned it up to 13.2 and shifted at 12.5.... It is still together...
Hey it's just a race motor... rev the piss out of it, that's where the HP is.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 17, 2021, 10:34:42 PM
Bob - Rex - I'm not nearly as worried about the engine as I am worried about this -

(https://live.staticflickr.com/65535/51255212205_4e331c172f_5k.jpg) (https://flic.kr/p/2m6fmTg)20210617_205234 (https://flic.kr/p/2m6fmTg) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

If this were a streamliner or a lakester where I did not have to worry about drivetrain compliance with respect to suspension travel, I'd lash it to a Hewland Mk-VII and be done with it.

But while it is short (23 1/2"), lightweight and recently serviced and balanced, I question the wisdom of 10K with a live axle on leaf springs.

The transmission has 17 passes on it at Bonneville after a rebuild with straight cut gears. I'm thinking of having a scraper tack welded to the inside cover to alleviate windage - especially seeing as it's likely I'll need to spend more time in the lower gears with higher input shaft revs.

Yeah, I know - I'm not running a mid-70's late model at Knoxville, and it's not going in a stern-drive speed boat. Even when the big boys rut the salt, it tends to be smoother than the alley behind my house - but I do think I need to proceed with some caution.

Talk it through - think it through . . .

It all comes back to Harold's quote - "Problems are almost always a sign of progress".

Title: Re: Milwaukee Midget
Post by: jacksoni on June 18, 2021, 07:08:46 AM
Although I don't know the specs on that shaft ( guessing 2.5" and what, .083 wall steel?) at less than 24" the critical speed per various calculators suggest it is way higher than your expected RPM.  But, having lost a driveshaft at speed (130 or so) in my very first Bonneville excursion in which it broke the back off the motor, the trans and the differential as well as making the 6" driveshaft tunnel about a foot wide and took out seat belt mounts, all in spite of a driveshaft hoop. And that was less then 8000 rpm (but much longer shaft). (We fixed the whole mess and went on to set a record). I recognize your concern and calculators are just a guide line. As you are concerned talk to a good racing  shaft company and get their thoughts. Larger diameter can help as well-is there space?
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 18, 2021, 08:19:34 AM
Chris:

The one thing I forgot to check before Bonneville 2011 was the drive shaft. The car had been 176 many times on the 1 mile runways. I bought the original car from a guy that ran it at El Mirage one time. But after my 175 rookie pass I went for my "A" license. Upping the RPMs at 199 the drive shaft got real unhappy. Turns out, and I should have replaced the driveshaft, it was a stock spec driveshaft. Everything was fine until the 2 mile marker and 8,000 rpms. Needless to say it made a mess of things. Almost took out my seat belt mount. My advice go buy a race spec shaft that will take the RPMs you are turning.

Looking forward to see the Midget run.

My 2 cents


https://youtu.be/XUiM1-DfKYY (https://youtu.be/XUiM1-DfKYY)
Title: Re: Milwaukee Midget
Post by: PorkPie on June 18, 2021, 08:24:28 AM
well, in my last runs for the records I shift from the first into second gear at 12.4k.....and the following shifts at 12.7k-12.8k....the engine survived my heavy foot....Stainless meant...don't get it in the 13k....at the World Finals the flashlight helped a lot as I could trust the light...I have only to be quick enough when the light showed up....saved some sweat not to check the rpm meter during the run...the neddle runs up so fast....

The 1 liter that Pork Pie set his record with was running 13.3 - 13.4 AFR...  Pentroof 4 valves like to be a bit leaner than the 2 valves that like that 12.2 range....
It sounds like the motor likes the revs, the limit is the valve train... if Mark thinks it has the spring to run 11 or 12K then you might want to go there... after you try 10K and hopefully set the record.  The 1K Porkpie used reved to 12.5K, I had Pork Pie shifting at 11.8K.  When we put it in BJ Burkdoll's truck we turned it up to 13.2 and shifted at 12.5.... It is still together...
Hey it's just a race motor... rev the piss out of it, that's where the HP is.
Title: Re: Milwaukee Midget
Post by: PorkPie on June 18, 2021, 08:30:26 AM
talking drive shaft....Ray's mishap at 135 mph during WoS..
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2021, 09:25:44 AM
Pork Pie - Bill -

I recall the photos Ray posted up of the carnage his driveshaft created under his Monte Carlo.

Both the Camaro and the Monte have live axles, and I believe that the GM style trailing arm suspensions tend to be better at keeping the pinion centered than leaf springs.

Granted, there's a lot more power on tap with the Chevy's than with the Midget, and the overall length is less than 2 feet.

But I mentioned the stock driveshaft to Tommy after we were done dynoing, and the look on his face was one of utter incredulity.

I'll see what I can come up with.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on June 18, 2021, 09:49:36 AM
Pork Pie:

Great shot of Ray and his pretzel drive shaft. I miss RTR!

Chris, I was told my shaft probably failed because of the harmonics generated by high RPMs and balance.  The stock tube was .083 I think. The driveshaft builder stepped up the tube size but I cannot remember. I would have to look up the receipt to know for sure.

BR

Title: Re: Milwaukee Midget
Post by: fordboy628 on June 18, 2021, 09:50:10 AM
Bob - Rex - I'm not nearly as worried about the engine as I am worried about this -

(https://live.staticflickr.com/65535/51255212205_4e331c172f_5k.jpg) (https://flic.kr/p/2m6fmTg)20210617_205234 (https://flic.kr/p/2m6fmTg) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

If this were a streamliner or a lakester where I did not have to worry about drivetrain compliance with respect to suspension travel, I'd lash it to a Hewland Mk-VII and be done with it.

But while it is short (23 1/2"), lightweight and recently serviced and balanced, I question the wisdom of 10K with a live axle on leaf springs.

The transmission has 17 passes on it at Bonneville after a rebuild with straight cut gears. I'm thinking of having a scraper tack welded to the inside cover to alleviate windage - especially seeing as it's likely I'll need to spend more time in the lower gears with higher input shaft revs.

Yeah, I know - I'm not running a mid-70's late model at Knoxville, and it's not going in a stern-drive speed boat. Even when the big boys rut the salt, it tends to be smoother than the alley behind my house - but I do think I need to proceed with some caution.

Talk it through - think it through . . .

It all comes back to Harold's quote - "Problems are almost always a sign of progress".

A thought on this:

Driveshafts DO NOT rotate @ engine RPM, UNTIL the internal trans gear ratio is 1 to 1 or higher, as in overdrives.

Driveshafts are solidly connected to a fixed gear ratio, IE: the diff ratio.    Hence driveshaft RPM is proportional to MPH/tire dia. / diff ratio.
(Look up the correct formula yourself, I'm busy calculating header dia  specs for the Mundelein Missile . . . . . .)

It is UNLIKELY that this driveshaft is ever going to see much over 10K RPM, UNLESS . . . . . you change diff ratio or tire dia
(Again, you do the math.  REMEMBER that 126.xxx MPH was set with the Tractor, current tire and 4.22 diff.  Back calculate the RPM for THAT, as a starting point.)
I get 8192.8 RPM off your chart for 127 MPH.     8386-8064=322*.4=128.8+8064=8192.8    135 MPH=8709 RPM, so . . . . judge accordingly.


Since I'm not ever going to drive the car, I could care less about what driveshaft you use.
BUT, having said all the above, I'd also say what driveshaft you use is a "de facto" judgment on the owner's intelligence.   Since a catastrophic driveshaft failure will no doubt severely damage or perhaps destroy the car, and its' then "occupant", you might want to "invest" in the best part available.

JMHO, but
:dhorse:  :dhorse:  :dhorse:
Title: Re: Milwaukee Midget
Post by: manta22 on June 18, 2021, 10:29:01 AM
One advantage a mid-engine layout has is no driveshaft to worry about.....
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 18, 2021, 10:31:56 AM
Actually you have two, and they can be problematic!  :-D :-D :-D

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 18, 2021, 11:10:16 AM
One advantage a mid-engine layout has is no driveshaft to worry about.....
Actually you have two, and they can be problematic!  :-D :-D :-D


I think in my case, it's a combination of what Bill ran into and, to some degree, concern about the range of motion the combination might encounter.
 
Assuming a 30 inch tire height, at 125 mph, Neil's half-shafts are only turning at 1,400 rpm.

The record has me at almost 6x that, provided the combination can pull 4:22s. If I need 4:55s, we're approaching 9,000 driveshaft RPM.
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 18, 2021, 11:19:23 AM
Basically I was being a smart ass!

Actually with halfshafts usually the problems are joint related.

With your shaft being as short as it is I think you'll find that you're okay. A thicker wall or larger diameter shaft is a pretty simple operation for any driveline shop.

Good luck with it Chris! It's great to have you back regularly on the site.  :cheers: :cheers: :cheers:

Pete
Title: Re: Milwaukee Midget
Post by: Stan Back on June 18, 2021, 11:39:19 AM
My "guess" is that it would be beneficial to stiffen the rear springs  and/or limit their travel.  I'd "guess" that the sudden changes in angles can lead to driveshaft failure.

Many moons ago, when the salt was flat and hard, running solid was not a problem.  But we don't know now what we're gonna get until we show up.  And the association tends to grade it better than the actuality.

In 2005(?) we were the fifth car out and the first one to navigate 1 all the way.  We were sprung then, but it was a parts breaker for a lot of cars.  So, what's the answer?  I'm showing you I don't know.  Maybe a compromise.
Title: Re: Milwaukee Midget
Post by: manta22 on June 18, 2021, 04:16:58 PM
Chris pointed out that a transaxle ring & pinion gear reduces the RPM to the axles and they are only about 18" long but the CV joints can be a problem.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 18, 2021, 07:59:37 PM
The $64 questions on everyone's mind a page or two ago . . . .
Can the K provide the power to propel the MM beyond its' current best run ever?

Well, since I'm basically a "data guy", here is my 2 cents worth:


What is important here is that speed is basically a function of power available Vs drag, IN ALL FORMS . . .   My experience dictates that when you graph out power available at the drive wheels Vs power consumed by the aforementioned "drag in all forms", at some speed, those 2 function lines cross.   That's it, game over.    Regardless of gear ratios.   Gear ratio splits of 2% or 3% or even 4% merely change the engine RPM.   Any "gain" or even LOSS, is a fraction of a mile per hour.

UNLESS YOU HAVE MORE POWER AVAILABLE . . .

I'll point out a few things here - at least as I understand them. I'm certain Mark will join in when his ears stop ringing.

Note the torque curve - it hovers between 63 and 67 ft lbs from 6,300 to 9,500 rpm, and was showing no indications of rolling off any time soon.

Horsepower, of course, is a function of torque and revs - and as long as the torque remains constant or doesn't fall off, as the revs climb, so does the hp.

So what does this mean for our attempt this year?  Well, let's look at what's worked in the past. Mark superimposed the Grenade graph onto the K graph -

(https://live.staticflickr.com/65535/51249281577_044db7ff51_3k.jpg) (https://flic.kr/p/2m5HXV4)GrenadevsKseries (https://flic.kr/p/2m5HXV4) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

We tested in a much narrower range with the old A-Series, and it gave a LOT more torque below 7,000 AND better power numbers - UNTIL 7,800 RPM. That's where air flow and electronic fuel injection start to really show their mettle.

We set the rev limiter at 10,000. It appears that the way we'll need to drive this thing is to just simply wring it out in the lower gears and hope 4th doesn't drop us below what the A-series gave us - the 3-4 is right there in that pocket where the two engines power curves cross.

Kindly take note of the power comparison graph above.   Pay close attention to the blue power line of the "Tractor" in 2014 Vs the red power line of the K in 2021.   Nota bene: THOSE LINES CROSS @ 8000 RPM.

The salient points are:

A/  The Tractor bhp peaked @ 8000 rpm
2/  The MM fastest run peaked @ 126.xxx mph, approximately 8200 rpm, WHERE THE TRACTOR POWER WAS FALLING, to 97.5 or so bhp
d/  At 8200 rpm the K is making approximately 102 bhp during run #24, 4.5 bhp more.   About 4% more.

The questions that need to be answered are:

B/  Is 4% more enough to push the MM to new levels of incompetence?
3/  Is the rate of increasing power of the K enough to push beyond the 130 mph barrier?
e/  Are there any aero improvements for MGT in the "bag of tricks", before September?
z/  Just how much "stupidy" is there being held in reserve?

In the past, we have proven that our level of stupidy is superlative.   Without a doubt. 

Personally, I think the current car with the K engine is capable of a 132/133 mph run.   Adding an air dam or front splitter?  Perhaps adds 1 or 2 mph.   Can any "record run" be backed up?    Will everything stay glued together?    That's why they have the races.   I guess we are going to find out the answers to all of the above.


 :cheers:
Title: Re: Milwaukee Midget
Post by: Koncretekid on June 19, 2021, 06:47:10 AM
Here is my prediction using the best run from the tractor motor and the rule of cubes.  That is the increase in speed will be proportional to the percentage increase cubed times the known speed with the same aero characteristics.  So the known speed was 126 mph with 97.5 horsepower, the new speeds will be determined using that formula.  Therefore, the new speed, if the gearing is correct will be 133 mph at 114.7 hp.  So gear accordingly to get that speed at peak horsepower rpm as indicated by the dyno results.  Which is why I suggested using the 4.55 rear axle with the same tires/wheels as before.  If you overgear it using the 4.22 rear axle, and the shift to 4th gear drops you down to less than 97 hp, you may not be able to go any faster because you have hit the aero wall as you did with the previous motor.  If you look at your horsepower curve, it is increasing proportionally to the the torque curve which is flat.  But the increase in horsepower to speed increases exponentially.

In your post 7681, using Sumner's spreadsheet, you suggest using third gear to get you to 131.xx mph, but remember that the shift from 2nd to 3rd drops your rpm by 35%, whereas the shift from 3rd to 4th is only 26%.
So even if you wring it out to 9500 in 2nd gear, you'll drop down to 6175 rpm in 3rd at about 85 mph which may put you too far down on the hp curve to recover.  I've been there and done that.

(https://i.postimg.cc/PJJD3J28/horsepower-to-speed-midget.png) (https://postimg.cc/4HCnnfCJ)

Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 19, 2021, 04:00:00 PM
Tom - Thank you for those calculations. God help Volkswagon's diesel engineering division if you ever decide to become an investigative reporter!

I dug up a historical reference from Wheels magazine, December, 1970 on an MG Midget they tested.

The quoted data gives us a maximum of 65 HP@6,000 RPM. How accurate the factory numbers are will remain conjecture, but the magazines observed data indicates a top speed of 86mph in 4th, which, with a 22.5 inch 145R-13 tire, put things at about 4,950 rpm.

Assuming a linear slope of horsepower on a stock 1971 Midget (certainly not a given), peak advertised torque of 72 lb/ft occuring at 3,000 rpm (41 hp), 4,950 RPM should equate to ~57 hp - which is what the magazine claims propelled the car to a top speed of 86 mph.

Provided we're making more than 57 hp at 85mph, I think we'll be good on that shift.

It's the 3-4 that's on the borderline.



Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 19, 2021, 04:24:27 PM
Long ago, you considered a Ford T9??

First           3.36   
Second   1.81
Third           1.26   
Fourth   1.00   
Fifth           0.83

Mike
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on June 19, 2021, 04:53:19 PM
Chris,
I was at the WOS meet that you set your record at. I made a real effort to make sure that I watched your qualifying run and as I remember it was late after noon and the "Gods of speed" had gifted us a 8-10 mph tail wind that was blowing directly down the race track. You took full advantage of this and ran some where around 128 then followed up the next morning with a 123 mph run which gave you your 126 average. So what  I am saying is that the Midget (with the tractor motor) in still air is probably really a 123 mph car. If you use this number for the power to go 133 you will need 25% more hp. This all comes down to going with the short tires and the deeper gear and twisting the tail on your new piece!

Regarding your drive shaft speed, back in the "dark ages" when I was working on an IMSA GTU RX7 Mazda we were typically turning that engine 10 to 11K and the
Mazda competition tranny had a 15 or 20% over drive top gear, so we would see drive shaft speeds in the 11 to 12,000 rpm range. We ran the car several times at Daytona and did have some drive shaft vibration problems when you got on the high bank and really turned it hard. We went to a 3.5 inch dia, .083 or .071 wall 4130 shaft and that pretty much ended any problems and we probably had 3-4 inches of rear end travel.   

Looking forward to seeing you and the new "killer" at the WOS!!!

Rex

 
Title: Re: Milwaukee Midget
Post by: Koncretekid on June 19, 2021, 06:15:24 PM
Chris,

Thanks for the compliments, but I use these spreadsheets all the time for my bikes.  It was no problem to just change the parameters to match your previous speed and hp.

I hope to see you (and Rex and the others) at World of Speed in September, if the creek don't rise and I can get there!  Unfortunately for me, both my bikes are sitting in my barn in Colorado where they have been since W of S 2019 and I can't go there yet.  I'll have about a week to resurrect them for duty, but with no real changes.

Tom
Title: Re: Milwaukee Midget
Post by: Interested Observer on June 20, 2021, 07:06:31 PM
Thinking that a picture is easier to contemplate than a page of numbers, I re-worked a previously generated spreadsheet for use on the "K" that shows power available and required vs. speed in the various gears and other driveline components.  Three resulting examples are on the accompanying attachment.  Pertinent assumptions are noted.  It is easy to change any of the factors if someone has an issue with what was done.
The upshot is clear that this effort is in need of shorter overall "gearing" to likely exceed the existing record.  Or, as was previously suggested--just wring it out in 3rd!
At some point in the discussion I believe someone said an overdrive ratio was available in the trans--can this be an underdrive?  A 4th gear ratio of 1.18 rather than 1.0 would produce about the same situation as the speculated 5.0:1 rear end ratio.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 21, 2021, 08:47:49 AM
IO,

Thanks for the analysis effort.    You make my case.

FB
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 21, 2021, 08:49:40 AM
midget,

Does a 4.55 rear gear and your smaller diameter tire get close to the 5.0 rear gear/22" tire permutation?

I would think that it is "close enough".

FB
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2021, 09:07:14 AM
Looking into that right now.

IO,THANKS AGAIN!

I converted the PDF's to JPG's to facilitate ease of reading online.

(https://live.staticflickr.com/65535/51261481791_8370fa7feb_z.jpg) (https://flic.kr/p/2m6NuBz)4.22 (https://flic.kr/p/2m6NuBz) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51261687083_98a9a22274_b.jpg) (https://flic.kr/p/2m6PxD6)5.0 (https://flic.kr/p/2m6PxD6) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51261687088_438582ebe6_z.jpg) (https://flic.kr/p/2m6PxDb)4.55 (https://flic.kr/p/2m6PxDb) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2021, 09:43:54 AM

The upshot is clear that this effort is in need of shorter overall "gearing" to likely exceed the existing record.  Or, as was previously suggested--just wring it out in 3rd!
At some point in the discussion I believe someone said an overdrive ratio was available in the trans--can this be an underdrive?  A 4th gear ratio of 1.18 rather than 1.0 would produce about the same situation as the speculated 5.0:1 rear end ratio.

A few years back, 4 Barrel Mike and I talked about a Ford T-9, but given that Fordboy already built the adapter to fit the Spridget gearbox - and I had the crank hub built to accept it - we're locked into the BMC tranny. A "minus one" tooth arrangement isn't in the cards.

I have a pair of 175 - 60R13s with an "H" speed rating, making them legal with SCTA to 150. Uninflated, they're 21" in diameter. If I can find somebody to shave them, I should be able to maintain that diameter once inflated. I've also got a pair of 13" wheels which will accept a 360 degree weld-up.

I'll also need to remove the lowering blocks under the rear axle.
Title: Re: Milwaukee Midget
Post by: bob on June 21, 2021, 09:59:14 AM
nate jones did mine , nice job . good guy . way reasonable .   they were 165/70 -10  h rated .  Yokohamas  . for vintage mini coopers .  ended up with 18- 1/2  dia.  perfect for what I needed.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2021, 10:56:23 AM
Thanks for that, Bob.

Does anyone here in the Midwest know of some place closer? I'm not averse to shipping them, but I'd prefer to deal within a day's drive, if possible.

I remember IMSA used to have the BF Goodrich Racing series years ago. All those tires were shaved, but it was always a mystery to me who was doing the work.
Title: Re: Milwaukee Midget
Post by: Interested Observer on June 21, 2021, 11:35:58 AM
Further, per Fordboy's wondering..   4.55 and 21"
Title: Re: Milwaukee Midget
Post by: jacksoni on June 21, 2021, 01:08:00 PM
I think you need closer to a 20" tire. Goodyear and Hoosier have formula type road race slicks (bias ply) close to that but $ and may be too wide. How much space do you have in the wheel wells?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2021, 01:25:41 PM
I need to choose my variables and focus.

Jack, I did the Formula Vee and Formula Ford route - it's been a while back, but I recall it being a dead end.

I was talking to a buddy of mine on Sunday who's into drag racing. When I told him I was concerned about being able to pull 4.22 gears, he looked at me like I had three heads.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 21, 2021, 01:33:10 PM
Thanks again IO!

(https://live.staticflickr.com/65535/51263096595_c8695a1e17_c.jpg) (https://flic.kr/p/2m6WLD2)4.55 21tire (https://flic.kr/p/2m6WLD2) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: Stan Back on June 21, 2021, 02:00:16 PM
I guess Tire Slippage is a variable that's hard to control.  Especially with variable salt conditions that change from day to day and hour to hour.

A whole different animal, our Street Roadster's speeds echoed the Isky Dream Wheel to less than 1 per cent.  I knew the speed at over 200 to 1 or 2 MPH of what the tach read.  We were done shifting before the 1 and there wasn't much to do rather than look at the tach and watch for rabbits crossing the track (never).

(Please note -- El Mirage was a lot different story.)
Title: Re: Milwaukee Midget
Post by: jacksoni on June 21, 2021, 03:24:38 PM
If you look at the Hoosier and Goodyear tires for midgets and mini stocks and Formula SAE, asphalt tires there are some that I think are smaller than the FV and fords that might work. About an inch smaller than the stock ones you have which nominally would be 21.3 dia which you can reduce some by shaving as you mentioned. I'll send  a link if you want.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 21, 2021, 07:47:38 PM
http://www.natejonestire.com/
Title: Re: Milwaukee Midget
Post by: Interested Observer on June 21, 2021, 10:25:25 PM
Another couple thoughts:
1)  What manner of transmission(s) were normally fitted to the K?  Any non-sidewinders?
2)  How about going larger diameter tires?  See attached.
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 22, 2021, 12:18:41 AM
Another couple thoughts:
1)  What manner of transmission(s) were normally fitted to the K?  Any non-sidewinders?
2)  How about going larger diameter tires?  See attached.

Thanks again IO!    :cheers:

Per #1 above:   There are longitudinal transmissions available for the K, in the UK.   But since those cars were not imported into North America, they are tough to obtain.   Plus, the adaption is already done for the original BMC rib case gearbox.   Might have made different choices @ an earlier point, but decision is "fixed" for now.   All the graphs though, do point out the benefit of closer, more progressive spacing between the gear ratios.  Something like a 1.20/1 or a 1.18/1 or even a 1.15/1 third would be better.   What the car SHOULD have, is a close ratio 5 speed, ratios to be determined.  Not in the cards for now though.   A close ratio SCCA type, straight cut, dog ring 4 speed; in the ribbed case, might be the best compromise.  Ratios are from Hewland, so can be changed.  Something like 1.7/1  1st; 1.39/1  2nd; 1.18/1  3rd; 1/1  4th would work pretty well with a serious push start.

Per #2 above:   The midget has some smaller tires already.   But the graph shows that there are plenty of other possibilities, larger included.

Thanks again for the data help.
 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: desotoman on June 22, 2021, 12:42:48 PM
MM and Fordboy,

Good work and congratulations on the results.

Would it help if you took the motor to 11,000 in 3rd Gear, eliminating some of the RPM drop when going into 4th gear? Which might help in making some decisions on tire diameter and gears.  At 11,000 RPM with your stroke, your piston speed is only at 4006. Any thoughts on this approach as I am sure you have good parts in the motor?

Tom G.
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 22, 2021, 01:26:42 PM
Well y'all have just about bench raced that thing till it needs an overhaul.... You have more power available at higher RPM.... So take it to the great white with a smaller set of tires as spares and see what it does...
I'm sticking with my 133.6 HP at 11.5K... run it down the track and figure out what you need to do... I say wring it out in 1, 2, and 3rd and set the record, shift to 4th if there is any track left... the front part of the track is where you get speed. 
Let's go racing boys...  :cheers:
Title: Re: Milwaukee Midget
Post by: krusty on June 22, 2021, 01:59:56 PM
Didn't the Spridget community panic when H Todd Wheeler showed up at the Runoffs in the 70s with Lola gearsets adapted to his stock gearbox? I know you and Mark have relationships with Spridget folks in the SCCA and MWCSCC communities?Any possibilities with some CenDiv racers? My relationships dissolved after Istopped racing Spridgets in '80. PS: Hi Mark, it's Vic, former Apex customer.
Title: Re: Milwaukee Midget
Post by: jacksoni on June 22, 2021, 02:40:38 PM
Well y'all have just about bench raced that thing till it needs an overhaul.... You have more power available at higher RPM.... So take it to the great white with a smaller set of tires as spares and see what it does...
I'm sticking with my 133.6 HP at 11.5K... run it down the track and figure out what you need to do... I say wring it out in 1, 2, and 3rd and set the record, shift to 4th if there is any track left... the front part of the track is where you get speed. 
Let's go racing boys...  :cheers:
While this is true, Stainless, we all know that there is more HP and speed available bench racing, let alone records, why spoil the fun with reality? :-P :cheers: :cheers:
Is why we always have a victory party before leaving for the salt........ cromag 1drink :friday
Title: Re: Milwaukee Midget
Post by: ggl205 on June 22, 2021, 04:15:59 PM
And why there are T-shirts that read The older I get, the faster I was.

John
Title: Re: Milwaukee Midget
Post by: Stan Back on June 22, 2021, 04:24:37 PM
"Well, y'all have just about bench raced that thing 'til it needs an overhaul."

Ain't that the truth.

I'm working on a formula for a chart that nails tire (or tyre) slippage (but doesn't include clutch slippage?).  It tracks temperature, humidity, angle of the sun to predict surface moisture gain or loss, distance influence of the canals, hours since last precipitation, tread pattern and tread depth of tires, quantity of tire plies (bias or radial), driveshaft angle, number of u-joints, tire pressure, tire loading because of a different driver, body heat retention because of basic color, shift of front to back weight bias due to fuel expended, pull of moon if available, and a few more things. I've got it worked out with line graphs intersecting a multitude of other graph lines and the basic graph paper lines.  By god -- it's beautiful!!!  Unfortunately my wife just pasted it on the back wall of the den.  So it's not all for not.
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 22, 2021, 11:50:44 PM
Hey don't get me wrong... I could spend Chris's money with the best of ya... but I'd prefer he spent it on good whiskey, and shared it with me  :naughty

Theoretically built cars will always set theoretical records... Dolan taught me that... but I think Chris and Mark have already done the necessary thing... they built a motor that makes more power, and they don't really know how much... they paid their money, now they take their chance... after they run, they will know what they need to do... smaller tires, steeper gears, different tranny... or just celebrate and then decide what will make their record faster...
They are using the aero package of a brick... hopefully you factored that into your formula Stan... should be similar to your old roadster.... but don't continue your work onto the wall... it will just piss the boss off....
 :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on June 23, 2021, 10:48:54 AM
I don't want to cover up the 7 Street Roadster record certificates made with an Isky Dream Wheel and 2 go-kart pyrometers.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 23, 2021, 01:28:29 PM
Hey don't get me wrong... I could spend Chris's money with the best of ya... but I'd prefer he spent it on good whiskey, and shared it with me  :naughty

Let's see what the local distillery has on tap this summer . . .

Okay, I've got a call in to Nate Jones - thanks Bob and Slim for the tip on that. Waiting for the return call.

These H rated 13's are ~ 21" uninflated. I'm anticipating with air and a shave, they should remain there.

(https://live.staticflickr.com/65535/51266972474_2af73232c6_5k.jpg) (https://flic.kr/p/2m7hCNw)20210623_115923 (https://flic.kr/p/2m7hCNw) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

By the way - have you tried to FIND H rated 13" tires lately? The only reason I have these is that they were too short for the Frankensprite - I kind lucked into that one . . .

As to a 4.55 rear end, I've got a couple of options available and a few phone calls to make. I remain reluctant to go this route - I would prefer to stick to tire swaps - might not be an option, given what we know about the characteristics of the K.

I do have a set of 13" Austin Healey wheels which I should be able to have a 360 degree weld put on -
(https://live.staticflickr.com/65535/51267276470_00d8483edd_5k.jpg) (https://flic.kr/p/2m7jcaQ)20210623_120049 (https://flic.kr/p/2m7jcaQ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51266240131_6600aa4f8e_5k.jpg) (https://flic.kr/p/2m7dT6V)20210623_120058 (https://flic.kr/p/2m7dT6V) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: jacksoni on June 23, 2021, 02:50:47 PM
With 4.22 and available tires, 10500+ in 3rd with the 22's, 11000+ with the 21's. Better change the rev limiter.....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 23, 2021, 03:13:54 PM
Better change the rev limiter.....

Here's the rev limiter . . .

(https://live.staticflickr.com/65535/51255212205_4e331c172f_5k.jpg) (https://flic.kr/p/2m6fmTg)20210617_205234 (https://flic.kr/p/2m6fmTg) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


cromag
Title: Re: Milwaukee Midget
Post by: Stan Back on June 23, 2021, 04:10:14 PM
"With 4.22 and available tires, 10500+ in 3rd with the 22's, 11000+ with the 21's."

. . . is what speed?
Title: Re: Milwaukee Midget
Post by: jacksoni on June 23, 2021, 04:39:25 PM
"With 4.22 and available tires, 10500+ in 3rd with the 22's, 11000+ with the 21's."

. . . is what speed?
more than the record.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 23, 2021, 06:01:30 PM
It might even be a blessing getting stuck to the short course.  Probably about 1+ minutes to stay at those RPMs.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 23, 2021, 06:05:28 PM
I betcha you didn't know that Nate Jones has the keys to a battleship.  A real one.  Really.  Ask him for the story.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 23, 2021, 06:37:02 PM
I betcha you didn't know that Nate Jones has the keys to a battleship.  A real one.  Really.  Ask him for the story.

He mentioned his mom was from Green Bay.

I suppose you dated her at one time?
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 23, 2021, 07:02:26 PM
Chris, I don't think your wheels require a 360 weld... you can, but you are under 200 and the wheels are smaller than 17 and the tires are shorter than 29...
just the way I read the book...
If they are currently straight I would probably leave them alone  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 23, 2021, 07:23:02 PM
Bob, as usual, you're right.
I just shipped them out to California but I'll update the instructions.
Nate Jones also straightens rims, so the assemblies will come back trued and balanced.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on June 23, 2021, 07:40:55 PM
I betcha you didn't know that Nate Jones has the keys to a battleship.  A real one.  Really.  Ask him for the story.

He mentioned his mom was from Green Bay.

I suppose you dated her at one time?

Nope, not if memory serves correctly.  I stick to girls in the 25 to 45-year old range (and Nancy, of course). :-)
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 25, 2021, 12:02:24 AM
WARNING! ! !

NO WHINGEING ZONE . . . . .

midget,

I have made arrangements for you to have available for the September race, both a 4.55 diff, and a 4.88 diff, at no cost.   Of course you are responsible for their return in good condition.
Both are complete std BMC "pumpkin assemblies, to fit the std axles and std prop shaft.    I am waiting to hear for certain, but I suspect both are welded diffs.   Not sure if I can get access to std open differentials.

I called in some favors to make this happen, so . . . . . .  :cheers:

Hey, if you don't like the rpm the prop shaft is going to turn, replace it with a chain and sprockets . . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 25, 2021, 12:14:06 AM
Didn't the Spridget community panic when H Todd Wheeler showed up at the Runoffs in the 70s with Lola gearsets adapted to his stock gearbox? I know you and Mark have relationships with Spridget folks in the SCCA and MWCSCC communities?Any possibilities with some CenDiv racers? My relationships dissolved after Istopped racing Spridgets in '80. PS: Hi Mark, it's Vic, former Apex customer.

Hi Vic,

See above reply.

Glad to hear you're still kickin', as many of our friends from the "Apex Days" are now gone.

Apex is still ongoing though.  Hasn't changed much.   Still Bill and Raghead #2, but now includes Will, the next generation.  And Bill T now owns and occupies the whole building.

If you are going to be in Chicago, you should stop by there.   It's a "Time Warp" trip.  Or perhaps an episode of the Twilight Zone now.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Interested Observer on June 25, 2021, 12:20:20 AM
Wow!  4.88 + 21" + a few more revs   could be formidable!

Whats the length between U-joints, OD, and if possible, wall thickness?
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on June 25, 2021, 12:50:07 AM

Hey, if you don't like the rpm the prop shaft is going to turn, replace it with a chain and sprockets . . . . . .

Soicihiro's wacky S600 IRS?  Owned one briefly in early 70's.  It would be a tough fit in the Midget.   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2021, 01:20:18 AM
23.5 long, 1.75 diameter - unknown thickness. Nicely welded, balanced, not a lot of mass.

I installed a second drive shaft loop.

Four day event - Rookie O and rookie pass for Nick on Friday with a shakedown pass by me before I let him behind the wheel. Maybe a shot toward the end of the day?

Monday is backups, so Saturday and Sunday are haymakers. Really don't want to spend 2 hours changing out diffs in the desert if I can help it.

Does a diff or tire change require a reinspection?
Title: Re: Milwaukee Midget
Post by: jacksoni on June 25, 2021, 07:31:58 AM
The online calculators I find say critical speed for that shaft (wall thickness likely .093" per one of them) is >20k rpm with therefore the "safe" half speed >10k rpm. A chart for more usual shafts doesn't even start until > 40" length.

The initial inspection is for safety. As long as you don't remove the cage or fire bottles or something, you do not need reinspection for tires or gears. I've done tire changes in line many times.  Can change engine if you want (as long as class stays the same). After qualifying and are in impound I don't think you can change the engine but still anything else goes. A class change requires reinspection. These would have to qualify as JMHO of course but I think you are safe to change those without issue.
Title: Re: Milwaukee Midget
Post by: Stainless1 on June 25, 2021, 11:24:52 AM
Safety first... are your driveshaft hoops 360... not required but... it's your butt
Just a thought... figured the Midget floors are thin...
Have your spare tires and wheels inspected at initial inspection... since they are not the same... you don't need any hassles... tires are a safety inspection item
Take the driveshaft to a shop that makes them and have them check it. 
I would take other diffs for emergency use only... or to try to go faster after you set the record.
A lot will be known about the engine's untested territory by the end of the first day... with any luck
 :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on June 25, 2021, 01:12:04 PM
Speaking of changing rear gears . . . years ago we thought the answer was PosiTraction!  Turns out it was only good for sight-seeing.  Put the ol' 3.00 one-legger back in and recorded the next day.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2021, 02:26:18 PM
Speaking of changing rear gears . . . years ago we thought the answer was PosiTraction!  Turns out it was only good for sight-seeing. 

Switching from a front-facing hood scoop to cowl induction at the two . . . That's creative.  :wink:

Stan, what do you think is happening with a posi rear end that caused you to spin? You're not the only one who has warned against it, but a proper gear set on our end may require a welded diff.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 25, 2021, 03:04:03 PM
I don't have anywhere near an idea on that.  I made one run with it, didn't opt for a second one.  Spinning at Bonneville (especially when it's hard and not gouged up) was not a scary deal.  You can see (unlike at El Mirage).  With a car that's got a whole lot of weight down low (the huge frame is all boxed 1/4-inch steel with judicious (we thought) pounds of lead shot in it.  I was amazed at how little it upset me.  I don't recommend that for cars with other configurations.  We set every record with 1-legged differentials.  That, too, may not be for everyone -- to each his own. 
Title: Re: Milwaukee Midget
Post by: jacksoni on June 25, 2021, 03:39:42 PM
I thought the mantra was " if you spin with  a posi, put an open in it; if you spin with an open rear, put a posi in it."  With spin sensitive cars- like high power, short wheel base- with a posi you light up both rears thus losing mechanical grip and are more likely to go around while an open rear which is putting power to both while having traction, only one spins when you exceed that so may still have some directional stability. At least that's how I interpret it. Have had posi in all my cars without issue ( except once when I had a set up where the center of gravity was moved way up and the car was squirrely from the start and on one run I got distracted and lost it, spinning. Fixed the CG issue and now goes straight again. Course I don't have the power to spin the tires at any speed like some so maybe my experience here isn't worth much. I don't think you have any issue with a welded rear, MM. Causes more trouble pushing it around in the pits or on pavement though....
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2021, 03:53:08 PM
Well, it's certainly not a high power vehicle. But it's our hope thst it's a "just enough power" vehicle.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 25, 2021, 05:06:21 PM
Okay - just dropped off the driveshaft at the shop. They're going to try and seek out a set of Spicer solid, permanently lubricated U-Joints for it. The ones in there now are drilled for grease zerks, and they survived 8,500 in 2014, but I have no idea what brand they are.

I'm making the assumption that they are inherently weaker because they've been drilled.

The guy didn't blink when I told him I needed it balanced to turn at 10,000 rpm - I expected some push-back, or at least some questions. But I did arrive while it was all-hands-on-deck trying to get the day's UPS shipments out.

And I was wearing a Bonneville T-Shirt . . .
Title: Re: Milwaukee Midget
Post by: ggl205 on June 25, 2021, 05:50:14 PM
I have tried welded diff, open diff and now, a torque sensing diff. Have not tried the torsen diff yet but have high hopes. Just trying to obtain the most control I can get on an ever changing track surface.

John
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2021, 12:20:43 PM
I am not an LSR authority, but I can't envision any circumstance where a welded diff will be detrimental on a low traction surface with very low power at the drive wheels.   I'm thinking that it will be an advantage to have both rear wheels engaged with the surface, since you are going in a straight line.

Also an advantage on a poor (uneven) surface where a 1 tire loss of traction would result in loss of "thrust", and therefore acceleration.    You never had CG Vs center of pressure issues that you are aware of, have you?  At the low rates the MM is going to achieve, I just can't see how some extra traction could be bad.    But, WTH do I know . . . . .     Your call buddy.

And, YES, it will be a PITA to push by hand while turning . . . . .
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2021, 12:28:23 PM
Here's a thought:

Compare pounds of car weight per engine hp.    For your MG Vs the higher powered V8 vehicles.

Your MG is more like Jacksoni's ride, hence: less sensitive to traction lateral bias, more sensitive to longitudinal traction loss.   Working theory on my part.   Discuss . . . . .


 :dhorse:

Thinkyboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 26, 2021, 01:09:22 PM
Been doing some searches on the forum.

It's doubtful I'll have issues.

Those who have had problems had a LOT more power and were going a lot faster than the Midget is capable of.

Title: Re: Milwaukee Midget
Post by: PorkPie on June 26, 2021, 02:00:46 PM
if Chris has something to fear......

it's head wind....

as the air resistance  from that brick (means the MG)....will increase progressive......

Title: Re: Milwaukee Midget
Post by: manta22 on June 26, 2021, 02:28:47 PM
...also, don't let your brake pads drag on the rotors.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 26, 2021, 02:38:29 PM
...also, don't let your brake pads drag on the rotors.

I only have drums for back brakes - which prevents me from running ECTA.

Title: Re: Milwaukee Midget
Post by: Interested Observer on June 26, 2021, 03:07:30 PM
Some considerations on differentials:
Open diff = equal torque to wheels        Welded diff = equal rotation to the wheels

"...since you are going in a straight line."

Welded diff OK as long as rollout is matched and the straight line is the desired direction.  If deflected from the desired direction by any number of possible causes, the diff will resist steering correction.  Mismatched rollout (in as-raced condition, with operator weight) will induce a directional bias and imbalanced steering response.

Welded diff on a poor surface, with loss of traction on one wheel, the "good" wheel will induce a torque on the chassis tending to cause a change of direction.  Open diff on poor surface, wheel thrusts are equal (assuming balanced rollout) but reduced.  Little effect on directional heading.

Given ultra short Midget wheelbase, directional stability probably a plus, but hard to say welded diff wouldn't be satisfactory.   On a marginal traction surface or where Hp can overwhelm traction available, either diff would produce the same thrust.  Welded thrust advantage would only occur in one-wheel loss-of-traction situations.

Another consideration is how much rear axle wheel load is transferred right-to-left due to the solid axle, driveline torque, and suspension stiffness.   [Who's got some strain gauges?]
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2021, 04:20:31 PM
Some considerations on differentials:
Open diff = equal torque to wheels        Welded diff = equal rotation to the wheels

"...since you are going in a straight line."


Welded diff OK as long as rollout is matched and the straight line is the desired direction.  If deflected from the desired direction by any number of possible causes, the diff will resist steering correction.  Mismatched rollout (in as-raced condition, with operator weight) will induce a directional bias and imbalanced steering response.

Welded diff on a poor surface, with loss of traction on one wheel, the "good" wheel will induce a torque on the chassis tending to cause a change of direction.  Open diff on poor surface, wheel thrusts are equal (assuming balanced rollout) but reduced.  Little effect on directional heading.

Given ultra short Midget wheelbase, directional stability probably a plus, but hard to say welded diff wouldn't be satisfactory.   On a marginal traction surface or where Hp can overwhelm traction available, either diff would produce the same thrust.  Welded thrust advantage would only occur in one-wheel loss-of-traction situations.

Another consideration is how much rear axle wheel load is transferred right-to-left due to the solid axle, driveline torque, and suspension stiffness.   [Who's got some strain gauges?]

OK, so with the locked/welded diff assembly, a former non-issue; inflated, rolling, loaded tire circumference, becomes a critical issue for acceptable "torque steer", or perhaps even "wind induced", yaw angle.

I'm thinkin' even a small effort should be able to handle this variable, since all it would take would be a dress maker's cloth tape measure to measure inflated circumference of the tire/wheel assemblies.   Some close attention needs to be paid during "shaving" for equal diameters, or as equal as possible.    TOTAL equalization can also take place via pressure increase/reduction.   Just like NASCAR . . . . .

Just as long as the tape measure is not used to check any bust sizes . . . . or ass circumferences . . . . . OR ? ? ? ? . . . . . .    :roll:       SOME THINGS HAVE TO REMAIN SECRET AND SACRED . . . . .


 :cheers:
Perhapstoothinkyboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2021, 04:47:24 PM
midget,

For your laptop:

https://superflow.com/windyn-data-viewer/

Did not try the download myself, as I already have copies.   You NEED to follow the installation instructions to the letter.

Dynodataboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 26, 2021, 04:54:54 PM
midget,

Drive arrived in mail today.

Will copy files when I return to T&T after vacation.   Will then return to your location above the "curtain".      NEED to lower my BP & drain my "coping bucket" a bit.

Too many members of the "Dunning-Kruger University" out there.    It's a interpersonal problem for me, never have dealt well with omnipotence . . . . .

Fishyboy
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 26, 2021, 06:31:22 PM
Even better than a cloth tape is a 1/4 inch wide steel tape measure. They are flat in cross section and wrap smoothly around a tire without crimping. Just make sure you get one that's long enough. The dollar store ones tend to be too short. I used to buy Lufkins that were ten feet but I don't know what's available these days.

Pete
Title: Re: Milwaukee Midget
Post by: Interested Observer on June 26, 2021, 07:19:11 PM
Or, actually measure the rollout, wheels installed on the car with driver and car in ready-to-race configuration:
On flat, smooth garage floor, mark the tire sidewall/tread at a floor contact point.  Make corresponding mark on the floor.  Roll forward one or more turns.  Make another corresponding mark on the floor.  Measure between the marks on the floor.  Then adjust pressures etc. etc.  Has the advantage of accounting  for tire deflection at the contact patch.
Doesn't account for tire growth at speed, but should be close enough.
Title: Re: Milwaukee Midget
Post by: ronnieroadster on June 26, 2021, 09:11:56 PM
Lots of figuring and theory's going on. Don't forget about the tire ruts when the coarse gets bad that's probably going to play havoc with all this math.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 26, 2021, 11:01:51 PM
I'm intending to measure the rollout with the open diff in place in the alley behind the house. I'll chalk the tires and measure out 5 revolutions and take an average.
Title: Re: Milwaukee Midget
Post by: Stan Back on June 26, 2021, 11:10:04 PM
Wise man sayeth . . .

"Well y'all have just about bench raced that thing till it needs an overhaul.... You have more power available at higher RPM.... So take it to the great white with a smaller set of tires as spares and see what it does..."
Title: Re: Milwaukee Midget
Post by: Jack Gifford on June 27, 2021, 12:14:45 AM
The unique feature of an [open] differential is often overlooked- identical torque to both drive axles. Thus  no steering moment created by differing traction. [disclaimer: yes, there can be small brief torque differences due to polar moment of inertia as a wheel/tire begins to slip or stops slipping, but these forces are insignificant.]

My 1/4" tape measure is a Stanley.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 27, 2021, 12:45:23 AM
I'm a bit of a geek on vintage tools.

I think I've mentioned in the past the Lufkin 1" micrometer that was my dad's. He worked in inspection at Collins Radio during the Apollo project, and I'm reasonably certain there are parts sitting on the moon that passed between the anvil and spindle of that mic.

I've also mentioned that I would, from time to time, go out with my grandfather and my dad on Saturdays to set monuments.

After my grandfather passed away, this sat unused for years in my grandmother's basement. I remember grandpa using it to check foundations under dies for squareness and size. When my grandmother passed, it came to me.

(https://live.staticflickr.com/65535/51273247666_318e4f744d_5k.jpg) (https://flic.kr/p/2m7QNcu)20210626_232144 (https://flic.kr/p/2m7QNcu) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

A unique aspect is that it's not loaded with the original tape - it's loaded with a flat 50-foot steel Lufkin tape. 

(https://live.staticflickr.com/65535/51272496742_678efcab1d_5k.jpg) (https://flic.kr/p/2m7LWYw)20210626_232207 (https://flic.kr/p/2m7LWYw) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I use it regularly, and I'll use it when I calculate the tire size.
Title: Re: Milwaukee Midget
Post by: Peter Jack on June 27, 2021, 06:57:15 AM
Chris, the reason I was familiar with the 1/4" tapes is because I worked with a lot of pavement oval track cars. We have to measure tire stagger very closely because it has a real affect on how the car goes around the corner. Your fifty foot tape does everything right but is really awkward to use because of its size. I have one of those too. when you're at the track and trying to measure tire circumference you'll be really happy for the small tape.

Good luck with the project. I'm really looking forward to record results!!!  :clap :clap :clap

Pete
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 27, 2021, 02:47:00 PM
I'm intending to measure the rollout with the open diff in place in the alley behind the house. I'll chalk the tires and measure out 5 revolutions and take an average.

When I was serious about my bicycle odometer's accuracy, I used 10 revolutions of the chalk marked, loaded rolling circumference.   Was within 2 feet of a measured mile many times.

But it will depend on how much room you have.

Last day . . . .

 :dhorse:
Title: Fordboy's Birthday!
Post by: Milwaukee Midget on June 28, 2021, 12:43:39 PM
He's currently lying low with his lovely consort in their fabulous estate south of the Cheddar Curtain, but I would be remiss if I weren't to acknowledge my accomplice and co-conspiritor on his birthday.

As to which one it is, I'll only go as far as to say that this is one time his math isn't particularly accurate.

Nevertheless - Happy Birthday, Mark!

 :cheers:
Title: Re: Milwaukee Midget
Post by: jacksoni on June 28, 2021, 01:02:43 PM
Also, Happy Day Fordboy
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on June 28, 2021, 01:23:38 PM
Snuck another one in when he thought we weren't looking!  :evil:  :cheers:
Can't do WoS - trying to squeeze in Speed Week - maybe see youse two at PRI?  :-P
Title: Re: Milwaukee Midget
Post by: fordboy628 on June 29, 2021, 09:41:47 AM
Thanks everyone, for the kind birthday wishes.

Another day, another record for men of my generation in my extended family . . . . . . .

 :dhorse:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 30, 2021, 12:05:34 PM
Just got a call from the driveshaft service - We're rebuilding.

We're utilizing the existing slip yoke and rear flange - both deemed to be in good shape - and upping the diameter to 2". Solid, permanently lubricated (read "undrilled") Spicer U-Joints are on the way - I'm told to expect it next Wednesday.

He claims it was way out of balance - Once again, I'm glad to have caught this here rather than in Wendover. But all this talk of 10,000 RPM kind of gave me pause for thought . . .

Bob - yes, the two driveshaft loops ARE 360 degrees. Additionally, the driveshaft tunnel is also closed off on the underside, and I have a second driveshaft tunnel over the existing one that was constructed to cover up the ugliness that was the notching I needed to do to the original toward the front of the cockpit in order to accommodate the shifting of the transmission back 2" in the chassis.

That I needed to do in order to make the K fit under the Bonnet in an upright position.

There's a bump on the branch on the log in the hole in the bottom of the sea . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on June 30, 2021, 01:38:50 PM
Good job. Now your critical speed is >21000 muutt
Title: Re: Milwaukee Midget
Post by: desotoman on July 02, 2021, 10:03:03 AM
Is this a favorite beverage?
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 02, 2021, 10:16:57 AM
I've always liked that jingle - and what a great moniker for a beer!  Take a swig or two and burp -- the noise sounds like the name of the brew. . .

Tangent:  Blatz was/is a bland, light, and kinda sweet drink that is pretty generic.  I used to stage a beer-tasting contest (a blind test, like "The Pepsi Challenge", yanno) when we'd have the gang visit, and dang near every time I tried it -- Blatz was the most popular choice.  This was way back - like the 70s and 80s, when Heiniken was still exotic and Coors was imported by a buddy who brought some back from his trip out west.
Title: Re: Milwaukee Midget
Post by: MAYOMAN on July 02, 2021, 11:39:24 AM
Yes, those were the days when every local Milwaukee neighborhood street intersection had 4 beer taverns: Blatz, Miller, Pabst, and Schlitz. All on tap. You brought your growler to take home and keep in the ice box. The local hot rod club was the Schlitzers. Augie Pabst had a terrific sports car career. Milwaukee had a great auto racing history!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 02, 2021, 11:51:11 AM
When I was still living in Iowa and the drinking age was 18, Blatz was one of those peculiar, inexpensive, inoffensive, quasi-exotic brands you could get once you crossed the river into Wisconsin.

After I moved here in the early 80's, it was still available in Southeast Wisconsin in returnable bottles.

At $6.99 a case, Blatz saw me through my divorce.

So I associate Blatz with celebration.

But the ABSOLUTE BEST INEXPENSIVE CHEAP BEER EVER IS HUBER BOCK.

The Huber Brewery in Monroe, Wisconsin, the second oldest brewery in the US, continues to sell this fine elixir, and while it's price has gone up from $12.99 a case in returnable bottles 15 years ago, at $12.99 a 12-pack in cans, it remains one of my favorite "Here, try this" beers for out-of-towners.
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 02, 2021, 01:59:36 PM
So their slogan is drink lots of Huber then Uber.... it will Lyft your spirits  :cheers:

So Chris, I guess you will be sharing cheap beer and good whiskey with all your friends at Bonneville.... Oh and party crashers like me!!!


yes Jerry it's Friday
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 02, 2021, 09:20:11 PM
midget,

For your laptop:

https://superflow.com/windyn-data-viewer/

Did not try the download myself, as I already have copies.   You NEED to follow the installation instructions to the letter.

Dynodataboy


midget,

Drive arrived in mail today.

Will copy files when I return to T&T after vacation.   Will then return to your location above the "curtain".      NEED to lower my BP & drain my "coping bucket" a bit.

Too many members of the "Dunning-Kruger University" out there.    It's a interpersonal problem for me, never have dealt well with omnipotence . . . . .

Fishyboy


Made a foray to T&T yesterday, to pick up some bits.   "Reducing my presence" (and stress level) from what it was . . . .

Took your drive and copied all 100 or so of your data files from 2013, 2014 and 2021.

It's winging its' way to you, courtesy of the USPS.   Analyze to your heart's content.   You are going to have to "cross load" the 2021 data files to Excel to interface with your Holley data, unless the Holley analytics allow loading of outside data.   Perhaps someone more knowledgeable with the Holley system can advise.   Forget T.O., can't do it. 


TTFN
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 02, 2021, 09:44:34 PM
I've always liked that jingle - and what a great moniker for a beer!  Take a swig or two and burp -- the noise sounds like the name of the brew. . .

Tangent:  Blatz was/is a bland, light, and kinda sweet drink that is pretty generic.  I used to stage a beer-tasting contest (a blind test, like "The Pepsi Challenge", yanno) when we'd have the gang visit, and dang near every time I tried it -- Blatz was the most popular choice.  This was way back - like the 70s and 80s, when Heiniken was still exotic and Coors was imported by a buddy who brought some back from his trip out west.

Yes, those were the days when every local Milwaukee neighborhood street intersection had 4 beer taverns: Blatz, Miller, Pabst, and Schlitz. All on tap. You brought your growler to take home and keep in the ice box. The local hot rod club was the Schlitzers. Augie Pabst had a terrific sports car career. Milwaukee had a great auto racing history!

MOST of my great uncles, drank Blatz.  I always thought it tasted like it sounded.   The others drank Pabst or Hamms, ("from the land of sky blue waters . . . "), ok, but non descript.   My uncles ALL drank Schitz or Stroh's.  It was a generational thing.   All are pretty pale and bland lagers, great ice cold on a HOT summer's day.

BUT, I've made no secret that I have gone over to the "dark side" as I've aged and my taste has "matured".   Currently that means: Robert the Bruce, Scottish Ale from 3 Floyds, or Dragons Milk, Bourbon Barrel Stout Ale from New Holland.  Oh yeah, Bourbon is good too.  Until Oktoberfest season anyway.

Racing causes you to drink, I think.    BUT, WTH do I know, both of my parents families are filled with alcoholics.   Dodged a bullet . . . .

 :cheers:  :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 02, 2021, 11:30:48 PM
Mark... right there with ya on the flavor side... 3 Floyds did a beer with Boulevard that I could get it Kansas... Deep Flux... very tasty.  One of my buds is up in KC, MO this weekend, I need to call him to see if he can locate 3 Floyds there. I will always take beer recommendations from you...
BtW, congratulations on cheating the reaper for another year.... my motto, make 'em all count.... so far I've outlasted my dad by 27 years.... obviously by clean living, not taking any chances or doing dangerous stuff...  :? 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 03, 2021, 03:08:33 AM
So their slogan is drink lots of Huber then Uber.... it will Lyft your spirits  :cheers:

So Chris, I guess you will be sharing cheap beer and good whiskey with all your friends at Bonneville.... Oh and party crashers like me!!!


yes Jerry it's Friday

Depending on where one lives - and the laws in different states vary on this topic - work release for nonviolent offenders is referred to as "Huber".

That program was - and this is according to the tour guide who walked us through the Minhas Brewery where Huber Bock is made today - started in Monroe, Wisconsin and helped provide brewery workers by giving day passes to inmates to make beer.

That yarn flies in the face of the genealogical record of the Huber family here in Wisconsin, but the tour guide gave us free beer at the end of the tour, and seeing as Kate doesn't drink beer, I wound up with 4 free beers!

So I'll let the tour guide continue to spin her tale. I mean, shucks - I don't want to be rude . . .

So Bob, to your point, yes, I'll be bringing beverages. It's one of the reasons I want Nick to drive the car this time.
Title: Re: Milwaukee Midget
Post by: Stainless1 on July 03, 2021, 08:50:45 AM
And I thought it was because you don't fold as well as you used to....  :naughty

I look forward to trying a Huber... I should be on work release by August  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 05, 2021, 04:04:32 PM
midget,

For your laptop:

https://superflow.com/windyn-data-viewer/

Did not try the download myself, as I already have copies.   You NEED to follow the installation instructions to the letter.

Dynodataboy


midget,

Drive arrived in mail today.

Will copy files when I return to T&T after vacation.   Will then return to your location above the "curtain".      NEED to lower my BP & drain my "coping bucket" a bit.

Too many members of the "Dunning-Kruger University" out there.    It's a interpersonal problem for me, never have dealt well with omnipotence . . . . .

Fishyboy


Made a foray to T&T yesterday, to pick up some bits.   "Reducing my presence" (and stress level) from what it was . . . .

Took your drive and copied all 100 or so of your data files from 2013, 2014 and 2021.

It's winging its' way to you, courtesy of the USPS.   Analyze to your heart's content.   You are going to have to "cross load" the 2021 data files to Excel to interface with your Holley data, unless the Holley analytics allow loading of outside data.   Perhaps someone more knowledgeable with the Holley system can advise.   Forget T.O., can't do it. 


TTFN
 :cheers:

Thanks to the "stellar service" of the USPS, since its' "upgrade" under the Post Master General . . . . . . .

A cursory check of the tracking # (YEAH, I won't send ANYTHING without a tracking #), lists your package as:  In transit, arriving on time.

NO planetary information was available . . . . . .  BUT, perhaps an assumption of 3rd rock from the Sun, may have been a stretch . . . . . . .

Chillin'onKoozebane boy elder   (guess it's time for a change . . . .)
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on July 06, 2021, 02:06:33 AM
Huh!  https://starwars.fandom.com/wiki/Koozebane (https://starwars.fandom.com/wiki/Koozebane)  :friday

Mike
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 06, 2021, 08:26:59 AM
Huh!  https://starwars.fandom.com/wiki/Koozebane (https://starwars.fandom.com/wiki/Koozebane)  :friday

Mike

Hi Mike,

My source for all things Koozebanian . . . . .

https://muppet.fandom.com/wiki/Planet_Koozebane

AND, yes, I was this way BEFORE the pandemic . . . . . .

But before you pity me for spending a year under the pandemic, consider your dogs.   It was seven years for them!    (See what I mean?  I just don't think like other people . . . . .)

 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 06, 2021, 08:38:38 AM
midget,

YIKES!

Over 2.5 MILLION hits! ! !

Now I KNOW I'm NOT that interesting, so I have to presume that everyone on Koozebane is forced to read the thread . . . . . Twice!   (There must be betting on the re-read . . . . .)

 :dhorse:  :dhorse:  :dhorse:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on July 06, 2021, 09:09:20 AM
Mark, don't get too excited about 2.5 megahits.  I try to see every post on every topic on this Forum - so most likely about 10% of the hits are me.

Okay - maybe I exaggerate.  Would you accept 1%?  Would you believe that I've seen the stuff once in a while?

Whatever - yeah, the MM story is an epic tale and I'm glad it's on landracing.com. Thanks, gentlemen.:clap :clap
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 06, 2021, 09:34:49 AM
Huh!  https://starwars.fandom.com/wiki/Koozebane (https://starwars.fandom.com/wiki/Koozebane)  :friday

Mike

Koozebane
Astrographical information Region - Outer Rim Territories
Sector - Calaron sector
System - Koozebane system
Grid coordinates - T-9

FOUND IT!

(https://live.staticflickr.com/65535/51294085853_c17c37ab31_w.jpg) (https://flic.kr/p/2m9FAEz)koozbane (https://flic.kr/p/2m9FAEz)
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 06, 2021, 03:46:08 PM
Huh!  https://starwars.fandom.com/wiki/Koozebane (https://starwars.fandom.com/wiki/Koozebane)  :friday

Mike

Koozebane
Astrographical information Region - Outer Rim Territories
Sector - Calaron sector
System - Koozebane system
Grid coordinates - T-9

FOUND IT!

(https://live.staticflickr.com/65535/51294085853_c17c37ab31_w.jpg) (https://flic.kr/p/2m9FAEz)koozbane (https://flic.kr/p/2m9FAEz)

Missed it!  By THAT much . . . . . .    (actual location: North West Lake Cty Vs East Central McHenry Cty   :wink:)

Actual map location similar to the original plotted location of Pitcairn Island . . . . . .

Stop relying on the British "Space Force" for Intergalactic locations.   :clap

But if you are visiting via ICBM, close enough! !

 :friday  :friday
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 06, 2021, 03:57:41 PM
A cursory check of the tracking # (YEAH, I won't send ANYTHING without a tracking #), lists your package as:  In transit, arriving on time.

NO planetary information was available . . . . . .  BUT, perhaps an assumption of 3rd rock from the Sun, may have been a stretch . . . . . . .

Chillin'onKoozebane boy elder   (guess it's time for a change . . . .)

midget,

A cursory check of the tracking #, TODAY, @ 14:48, Koozebanian Central Daylight Savings Time, shows that your package has been "Delivered", in or at the mailbox, @ 10:58 your time.

Hope you're not hearing any "banjo music" with that . . . . . . .  :wink:

 cromag
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 06, 2021, 04:06:02 PM
In receipt - Thanks for that.

Off to Speedy Metals to pick up the substructure for my new air dam - something MGT rules permit!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 07, 2021, 11:38:07 PM
Sent off the entry fee and forms for WOS today. I'll confess, until we got the K to run right, I was holding back on the financial commitment. But now that's it's sorted rather than sordid, I'm confident we'll have a competitor on the trailer this year.

The fire suppression system is in place, and the switch-up from wasted spark to direct fire coils helps tidy up the electronics a bit.
(https://live.staticflickr.com/65535/51297420196_b6b1500974_5k.jpg) (https://flic.kr/p/2m9YFRf)DSCN0111[1] (https://flic.kr/p/2m9YFRf) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

It's not nearly as elegant as I had hoped, but here's a before-and-after photo pairing - so I'll call it an improvement:

Before -

(https://live.staticflickr.com/65535/51159995258_eed6616cd5_5k.jpg) (https://flic.kr/p/2kWQmcL)20210505_115338 (https://flic.kr/p/2kWQmcL) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

After -

(https://live.staticflickr.com/65535/51297595433_7cd56a4433_5k.jpg) (https://flic.kr/p/2m9ZzWz)DSCN0120[1] (https://flic.kr/p/2m9ZzWz) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

As I mentioned yesterday, the MGT class lets me use a non-factory air dam. A good thing, too, because MG never thought to offer a chin spoiler.

Part of the "charm" of this build is that I've been able to maintain a fairly stock appearance of the car. As a brand loyalist, it's important to me personally. But I also recognize I'll need to make some modifications in order to be competitive.

I was able to build a new front bumper mount that removes the old "buggy spring" attachment and replaces it with t 1 1/2 x 3 piece of rectangular tubing. Below that, I'll be attaching a 2 x 3 piece of angle iron, and to that I'll be attaching a pair of mounts for the tow bar and covering it with a piece of ABS plastic to extend it down to just 3" off the ground.

(https://live.staticflickr.com/65535/51298129369_e2a22f4774_5k.jpg) (https://flic.kr/p/2ma3jEn)DSCN0121[1] (https://flic.kr/p/2ma3jEn) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

New driveshaft is done and I'll be picking it up tomorrow. Still waiting to hear from the holder of the battleship keys regarding my shaved tires.
Title: Re: Milwaukee Midget
Post by: fordboy628 on July 08, 2021, 12:07:42 AM
Nice!

It is tight though.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 08, 2021, 11:54:36 PM
My rev limiter arrived today. 2" vs 1 3/4", solid U-joints - a really nice bit of fabrication.

(https://live.staticflickr.com/65535/51300535310_7d473652eb_5k.jpg) (https://flic.kr/p/2mafDS7)DSCN0122 (https://flic.kr/p/2mafDS7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

And while my welding skills are always a bit sub par, I'm giving myself an "attaboy" on this one. Combination bumper bracket, air dam and tow bar attachments. And given that the K weighs less than the A, a few extra pounds hanging over the front end at 130 mph is probably a good thing.

Heck, I can throw snow tires on it this winter and plow the alley!

(https://live.staticflickr.com/65535/51299519371_bda05d24da_5k.jpg) (https://flic.kr/p/2maarRV)DSCN0123 (https://flic.kr/p/2maarRV) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 09, 2021, 08:14:43 AM
Chris:

From one sub-par welder to another... looks good. I really like a tow bar versus a tow strap.

See you at WOS.

BR
Title: Re: Milwaukee Midget
Post by: Stan Back on July 09, 2021, 07:14:03 PM
Tow-Bar Tip -- Motorhome "whiskers" on the back of the tow vehicle keep the front of the race car clean.  You can keep them on all week with no service.

You can put it on at home -- it also keeps the trailer cleaner on the way to the pits.

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 09, 2021, 09:34:26 PM
Tow-Bar Tip -- Motorhome "whiskers" on the back of the tow vehicle keep the front of the race car clean.  You can keep them on all week with no service.

You can put it on at home -- it also keeps the trailer cleaner on the way to the pits.

We are on the same page, Stan. 2013, I used a tow strap and had to swing out from the tow vehicle to avoid peppering the windshield. 2014 - World of Speed - a month after the rain-out of Speedweek - I had the tow bar, but it plastered the front of the car pretty heavily, despite a magnetic car cover my Mom made for it.

I like the whiskers idea.

Earlier, I'd jumped in on a discussion of drip rails. I can remove them in MGT, so . . . I did  -

(https://live.staticflickr.com/65535/51302030109_c80b2cb3d5_5k.jpg) (https://flic.kr/p/2maojdv)DSCN0129 (https://flic.kr/p/2maojdv) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://live.staticflickr.com/65535/51301503403_d294a50b14_5k.jpg) (https://flic.kr/p/2makBDn)DSCN0128 (https://flic.kr/p/2makBDn) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Hanging around MG guys, one tends to acquire the oddest things. I'll likely never own an MGA, but I do have a verifiable MG Twin-Cam - so I adorned the boot -

(https://live.staticflickr.com/65535/51300570212_c975cabf6d_5k.jpg) (https://flic.kr/p/2mafQeS)DSCN0127 (https://flic.kr/p/2mafQeS) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

New harness installed. I had a side pull arrangement, but it was unwieldy, so I replaced it with an pull-up arrangement.  When it's tight like this, ease of seat belt adjustment is a concern.

I also shortened the shifter by a couple of inches - it was ridiculous with the transmission in the original position. 1st gear pounded one's knuckles into the dash, and you'd get tennis elbow finishing out the pattern. With the transmission 2" back in the chassis, the shifter falls right to hand and allowed me to re-position the fire controls under the dash rather than on top of the transmission tunnel.

(https://live.staticflickr.com/65535/51301504598_e80be69342_5k.jpg) (https://flic.kr/p/2makBZY)DSCN0125 (https://flic.kr/p/2makBZY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I was going to extend the edge of the air dam a little further down, but I still need some suspension compliance, so this is the compromise I settled on -

(https://live.staticflickr.com/65535/51302331760_7550c19fcf_5k.jpg) (https://flic.kr/p/2mapRTo)DSCN0124 (https://flic.kr/p/2mapRTo) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'll figure out some sort of fill outside the bumperettes, but straight on, the lower edge of the dam is 3" below the lowest edge of the fender and still provides me enough clearance to prevent us from accidentally grooming the track.
Title: Re: Milwaukee Midget
Post by: Stan Back on July 10, 2021, 12:05:28 PM
How 'bout losing the bumper guards?  Is it legal?  Sure look cleaner without them.
Title: Re: Milwaukee Midget
Post by: Stan Back on July 10, 2021, 12:13:35 PM
. . . and, as I remember, I mounted the "whiskers" with two 5/16" bolts thru a crossmember.  The hardest part of that job was shortening the whiskers so they didn't drag the ground.  Whatever that black plastic was, it was damn tough to trim.  They lasted for about 20 years, so the investment was surely cheaply amortized.  They went to Texas with the roadster -- still in working order.
Title: Re: Milwaukee Midget
Post by: jacksoni on July 10, 2021, 12:19:45 PM
Looks like the rules for MGT are similar to Altered. Bumpers can be removed and lights covered BUT radiator may NOT be blocked. Lose the bumper entirely and cover from the radiator opening down with air dam?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 10, 2021, 01:49:20 PM
This year's goal is to get the car back in fighting form. Any further body alterations will come when I can afford to get it repainted.

The bumperettes have a captured nut that hold the rest of the bumper in place, but I suppose I could get a couple of chrome bolts and draw it up on the back side? I'll give it some thought.

This last week, I went through the transmission, installed the uprated driveshaft and serviced the clutch, brakes and hydraulics. The new throttle pedal is in place and nothing is leaking.

Thinking I'll fire it up this afternoon - this would be the first time since the engine came back from the dyno. I'll be able to check clutch engagement, which may or may not be an issue. I replaced the master cylinder with a smaller diameter Bugeye unit, but I also changed out the slave with the appropriate sized cylinder.  No reason it shouldn't work, but if it doesn't, I'll want to catch it now.

And yes, Mark - the tranny's topped off so I won't burn up the input bearings.

Some of that stuff you've taught me is starting to stick.  :wink:
Title: Re: Milwaukee Midget
Post by: handyguy on July 10, 2021, 05:41:57 PM
     I  LIKE BEING PUSHED AROUND , BETTER TRAFFIC CONTROL , WAVE TO PIT PEOPLE  ,  IT'S A ROADSTER !!   MY  TRANS IS ENGLISH AUSTIN 1937 CLOSE RATIO  , 3RD GEAR IS A 1.27 RATIO , SO SHIFT FROM 3 TO 4  IS SO SWEET .  i AM USING ORIGINAL BALL AND TRUNION  TYPE U JOINT DRIVESHAFT .  MY DIFF.  IS MG MIDGET 4.22 ,  I HAVE A  3.90  IN CASE I EVER NEED IT ..   HOPE TO SEE YOU AT SALT ..    STEVE
Title: Re: Milwaukee Midget
Post by: handyguy on July 10, 2021, 05:44:54 PM
  ITS 107+ DEGREES HERE IN TUCSON  ,  JUST LIKE ELMO , MORE TOMORROW  ..
Title: Re: Milwaukee Midget
Post by: Rex Schimmer on July 11, 2021, 01:46:07 PM
Chris,
Combo tow bar/air dam from a nice piece of "angle iron" very agricultural! Would have been a perfect combo with the original engine.

See you at the salt in Sept!

Rex
Title: Re: Milwaukee Midget
Post by: racergeo on July 11, 2021, 02:18:45 PM
   And a John Deere green race stripe and Bob's your uncle :-D
Title: ueen E
Post by: Stan Back on July 11, 2021, 04:03:13 PM
"I  LIKE BEING PUSHED AROUND , BETTER TRAFFIC CONTROL , WAVE TO PIT PEOPLE."

There ain't many to wave at from past the 6 back to the pits.  One year they had Impound at the 11.  You could go to lunch in Salt Lake City quicker than going all the way back to the Starting Line and around to the pits.  Queen Liz would be weary on that journey.  (Fortunately the race car ran back by itself to the Line.) 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2021, 09:50:44 PM
Combo tow bar/air dam from a nice piece of "angle iron" very agricultural!

Good eye there, Rex.

While I didn't grow up on a farm, I went to a high school that had a lot of farm kids. In fact, one of the most fascinating trade shows I aver attended was the Farm Progress Show, which was hosted on a farm that was operated by the family of a High School buddy of mine in 1982.

My dad grew up on a farm, and Grandpa Conrad had his share of scrap metal to trip over in the tall grass by the chicken coop. I even came across my dad's glass pack muffler that had spent some time under his Mercury - very James Dean. A lot of my friends had broken balers and rusting harrows behind the barn.

So yeah, I come by that honestly. Unfortunately, this time, I had to shell out cash rather than just cut it off of an old McCormick manure spreader.
 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 11, 2021, 09:58:48 PM
Speaking of spreading manure -

I'll be on the phone tomorrow with Holley again.

For some reason the Digital Dash - a touchscreen unit with logging and programming capabilities - froze up on me. I get the dash up, but when I hit the Menu button, it locks up and no further touching will open up any further menu items.

I'll put on a pot of coffee . . .

(https://live.staticflickr.com/65535/51235986265_b0d809278b_5k.jpg) (https://flic.kr/p/2m4xPFx)DSCN1288 (https://flic.kr/p/2m4xPFx) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Title: Re: Milwaukee Midget
Post by: Rex Schimmer on July 12, 2021, 08:03:38 PM
You know what they say about manure spreaders? "Only piece of equipment that John Deere will not stand behind"!

Now back to Bonneville cars.

Rex
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2021, 10:10:22 PM
I sometimes wonder how it is that Holley stays afloat.

All I wanted to do was program the dash. I explained to Chris - the guy on the Holley tech line - what was happening. The touch screen function wasn't functioning, I would get to the "menu" button, touch it, it would pull up a screen with 6 different options and touching any one of them would do nothing. Shut down the ignition, lather, rinse, repeat.

He asked me what the engine was, and after telling him that I'm running a destroked MG/Rover K-series 16 valve twin-cam in an Alpha-N iteration , he tells me this - "I'm not familiar with it, but you'll need to backdate both your ECU and your dash firmware to make these work together."

I felt like I had gone to the doctor, explained my symptoms and was told to stand on the refrigerator, genuflect to the Northwest and ignite my next fart with a Bic lighter.

So I went on line and found copies of the aforementioned firmware programs - and just so you're all aware, flashing a Holley ECU takes about 45 minutes - BACKED UP MY CURRENT VERSIONS AND TUNES - and followed the plan Holley had set forth.

I put the early version of the dash firmware on a flash drive, plugged it in, synced the dash to the ECU, attempted to upload the tune and - the Holley program just shut down.

Wouldn't take the tune, car wouldn't start - and we had worked WAY to damned hard to lose it - so I reinstalled the newer version of the program and vowed to figure out a work-around.

Thank goodness the reboot and monkeying around didn't corrupt the file.

So I'm thinking about it all day - looking at the Holley Forum - poking around on Google. The problem with the Holley forum - and honestly, just about any forum that let's topics be started by outsiders - is that they become so large and unwieldy that search parameters are virtually useless. "Reboot", "backdate", "touch screen"  - yep, there's that word -  and in the context of nothing that's going to help me today.

Until I came across a guy who - completely off topic - said he had used his mouse to reprogram his dash, and that is was easier and faster.

And as certain as I'm sitting here cussing Holley up and down, simply plugging the mouse into the port on the screen allowed me to go in and do every single bit of configuration that needed to be done.

There was an assumption on the part of Chris at Holley that I wanted to fix the problem of a nonfunctional touch screen. But in reality, ALL I WANTED TO DO WAS SET UP MY DASH. I wish he would have simply said, "You know, a quick work-around is to plug a mouse into the USB port and go that route".
 
(https://live.staticflickr.com/65535/51307856496_b584c13853_5k.jpg) (https://flic.kr/p/2maUbcs)DSCN0130[1] (https://flic.kr/p/2maUbcs) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: desotoman on July 12, 2021, 10:38:21 PM
Glad to hear you got the problem solved. Since you upgraded the rev limiter I think you need to update the Tach and add a 12 onto the display.

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2021, 10:49:53 PM
I don't want to seem too pretentious. 😏
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 12, 2021, 10:54:36 PM
https://youtu.be/KOO5S4vxi0o
Title: Re: Milwaukee Midget
Post by: wheelrdealer on July 13, 2021, 09:07:38 AM
Chris:

I love a simple solution to a complex problem. I just hate the hoop jumping to finally get the solution. I don't know much about the British cars but I always heard you just blame Lucas Electric and everyone says, Ahh, that's it. :)

BR

Title: Re: Milwaukee Midget
Post by: manta22 on July 13, 2021, 11:54:25 AM
Glad to hear you got the problem solved. Since you upgraded the rev limiter I think you need to update the Tach and add a 12 onto the display.

Tom G.

Nigel Tufnel only went up to 11.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 13, 2021, 12:02:08 PM
Glad to hear you got the problem solved. Since you upgraded the rev limiter I think you need to update the Tach and add a 12 onto the display.

Tom G.

Nigel Tufnel only went up to 11.

True, Neil, but the Twin-Cam Quartet is much louder than any Marshall stack I've ever played through.

Title: Re: Milwaukee Midget
Post by: desotoman on July 13, 2021, 02:24:26 PM

Nigel Tufnel only went up to 11.


You are correct, but I don't see the relationship between the two.  :laugh: :laugh: :laugh:

Tom G. 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 17, 2021, 10:40:41 PM
Been a solid week of steady progress on the little details that always get pushed to the back burner.

Came across a sheet of PVC at Homeopathic Despot and was able to clean up the air-dam/bumper/tow-bar arrangement quite a bit. Yeah, Rex, I'm losing some of the agrarian aesthetic, but it's still unmistakably an MG:

(https://live.staticflickr.com/65535/51319206575_d90fe16523_5k.jpg) (https://flic.kr/p/2mbUmbt)DSCN0143 (https://flic.kr/p/2mbUmbt) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51318407128_fd36e53971_5k.jpg) (https://flic.kr/p/2mbQfwU)DSCN0144 (https://flic.kr/p/2mbQfwU) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I also wrapped the header and installed a heat shield where the exhaust passes close to the water intake for the radiator. Not shown is the insulation I put on the underside of the hood to prevent the paint from blistering. And Mark - note the use of coupling nuts on the exhaust header studs - which gives me more thread engagement and have been drilled and are ready to be safety wired. (It's a long story involving a friend who keeps dropping parts on race tracks) :

(https://live.staticflickr.com/65535/51318201591_56ffbc12a1_5k.jpg) (https://flic.kr/p/2mbPcra)DSCN0141 (https://flic.kr/p/2mbPcra) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Aircleaners arrived as well - UNI Motorcycle units. It's not an ideal arrangement, but they'll keep salt from getting kicked up into the throttle bodies.

(https://live.staticflickr.com/65535/51319207220_18ab59b38f_5k.jpg) (https://flic.kr/p/2mbUmnA)DSCN0142 (https://flic.kr/p/2mbUmnA) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

AND - crazy as it may sound, the electronic dash has a GPS speedometer feature. All I needed was the optional GPS unit to plug into the dash and now my data logs and monitoring will include the speed at which the car is traveling:

(https://live.staticflickr.com/65535/51318199066_0aa73c9212_5k.jpg) (https://flic.kr/p/2mbPbFC)DSCN0145 (https://flic.kr/p/2mbPbFC) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on July 18, 2021, 12:33:40 AM
GPS speed display will enhance the GoPro videos.   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 02, 2021, 10:29:20 PM
Well, I suspect many of you are packing up for the Wendover trip - Be Safe - Go Fast - Have Fun.

I sent off my WOS entry, so I'm about 5 weeks out on my road trip. Hope to see many of you there. I understand the appeal of Speedweek, but big crowds are not my thing, and I really like the vibe of the USFRA event.

I almost soiled myself last week. I wrapped the header and hung an exhaust pipe on the Midget and started it up.  My experience with header wrap is that you tend to get some smoke off of it before it cures in place, so the smoke coming from the outside of the header was to be expected.

What WASN'T to have been expected is blue-white smoke coming from the TAILPIPE.

My heart sank. Whisky Tango Foxtrot?

We had pulled the engine off the dyno in a solid state of tune, I'd started the car in situ once everything was hooked up, and now I can't see to the other side of the garage?

Called Mark and made arrangements to borrow his leakdown checker and picked it up Thursday. I had stuck a camera with a periscope mirror down the holes, and there appeared to be a minor scratch in the # 2 cylinder, but leakdown was right where it had been when we pulled it off the dyno. The concensus was that it was nothing abnormal or extreme enough to have caused this.

The only thing different was that when I fired up the engine in the car, I hit the Accusump to prelube the engine - which dumped about an extra quart-and-a-half of oil into the crankcase and left it there - something one does not want to to, especially with low tension ring packs and idling at the lower end of the oil pressure range. And that appears to have been the problem. New plugs, and all is well, but I have to confess - for a few days, I thought the whole thing was tanked.

I did an alignment job on it today. Kind of proud of figuring this one out -

I took two pairs of welding magnets and laid a 30" x 1" piece of CRS across it . . .

(https://live.staticflickr.com/65535/51353741776_891c0802f8_5k.jpg) (https://flic.kr/p/2meXmhY)DSCN0154 (https://flic.kr/p/2meXmhY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

and set up my laser-level toward the back, aligning it with the side of the tire - and double checking against the wheel.

(https://live.staticflickr.com/65535/51353972748_62d8fa006d_5k.jpg) (https://flic.kr/p/2meYwXf)DSCN0146 (https://flic.kr/p/2meYwXf) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Go to the front and measure the back of the tire -

(https://live.staticflickr.com/65535/51353971953_2a5fe39bb3_5k.jpg) (https://flic.kr/p/2meYwHx)DSCN0148 (https://flic.kr/p/2meYwHx) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

 and then the front of the front tire-

(https://live.staticflickr.com/65535/51353744031_42b100c939_5k.jpg) (https://flic.kr/p/2meXmXR)DSCN0149 (https://flic.kr/p/2meXmXR) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

calculate the difference, and you've got a fairly accurate assessment of your toe-in. And if it needs adjusting, just take 2 pairs of scrap metal and sandwich some lithium grease between them, and the steering preload and resistance evaporates -

(https://live.staticflickr.com/65535/51353001297_0aeaf0d9e8_5k.jpg) (https://flic.kr/p/2meTyb6)DSCN0152 (https://flic.kr/p/2meTyb6) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Factory toe-in is 1/8" - I'm at 1/4" and I'm fine with that. If it had stock 145 80R 13s on it, it would probably be closer than when it rolled off the line at Abington on Thames.

Also got the new fire bottles installed -

(https://live.staticflickr.com/65535/51353970123_cc99975a53_5k.jpg) (https://flic.kr/p/2meYwaZ)DSCN0151 (https://flic.kr/p/2meYwaZ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'd want to run down a checklist, but I think I can say with a degree of confidence that if I really REALLY wanted to push it, it could be ready to race next week. But that's not the plan, and if I've learned anything over the years, it's STICK TO THE PLAN . . . unless the plan sticks it to you.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 03, 2021, 10:47:16 AM
Chris:

I am stealing that budget turn plate idea! Thanks.

I have had starter motor eating flywheel gremlins. I think I have it fixed this time. Waiting on a flywheel from Quartermaster and the engine can go back in. I can't get on the wheel dyno until the 21st but should be ready after that. We are headed out on Tues. Sept 7th looking to arrive at WoS by mid-day Wed. I'll be headed across from St. Joseph, MI.

BR

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 03, 2021, 11:00:35 AM

I am stealing that budget turn plate idea! Thanks.


Bill, I wish I could say it was mine, but I stole it from someone cheaper than me.

Just don't over-grease it, or you'll be cleaning up your garage floor.

As much as I rag on Chevy's, the fact that you can make a phone call and order a quality competition flywheel, and do so a month out is a luxury our combination has never had.

Make it so - make it go.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 03, 2021, 12:46:59 PM
Chris:

Pre-covid that was the case but now everything is on back order.

I am not smart enough to race that exotic British stuff. I have to read books on the side just to try and figure out what the heck you and Mark are talking about. :) Then there is the deep humor that goes right over my head. :) Looking forward to see the Midget in Sept.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2021, 04:20:50 PM
Chris:

I am stealing that budget turn plate idea! Thanks.

I have had starter motor eating flywheel gremlins. I think I have it fixed this time. Waiting on a flywheel from Quartermaster and the engine can go back in. I can't get on the wheel dyno until the 21st but should be ready after that. We are headed out on Tues. Sept 7th looking to arrive at WoS by mid-day Wed. I'll be headed across from St. Joseph, MI.

BR

Instead of waiting for Q'Master:

Call Vicky Fox @ PowerTrain Technology.   She and her hubby, Steve Fox, former Q'Master head designer, run PowerTrain.   Steve's newest stuff is better, AND MIGHT BE IN STOCK, unless it is an orphan application.

Tell them I sent you, tolerance level will increase 1 magnitude, MAYBE . . . . . .

 :cheers:

Mark Balinski Sr.
AKA: Fordboy628
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 03, 2021, 04:29:37 PM
Factory toe-in is 1/8" - I'm at 1/4" and I'm fine with that. If it had stock 145 80R 13s on it, it would probably be closer than when it rolled off the line at Abington on Thames.

HEY!!

JUST ENOUGH toe-in to be stable, 1/16 to 1/8 inch TOTAL, depending on the "slop" in your front end.

More "slop" = more toe-in

REMEMBER THE "2 FINGER PUSH RULE" . . . . . . . .


Nice lazer trick.   How did the cats like it?   Laura's canine rats chase a lazer spot on the carpet 'till they are dizzy.   Great fun for her and mom.   :roll:

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on August 03, 2021, 04:44:21 PM
I believe 1/8th is fine for the salt.  But moving closer to 1/4 on the dirt won't hurt you.  Much different surface -- of course neither are ever consistent.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 04, 2021, 10:33:18 PM

Nice lazer trick.   How did the cats like it? 

Here's the deal that Kate - who I love and would do anything for - and I have worked out regarding the cats:

The cats have unfettered run of the main floor of the house.

The garage, on the other hand, was, is, and until i die, will remain a feline-free zone.
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 07, 2021, 08:28:12 AM
Chris:

I read where there will be no race gas supplier at WOS. How much fuel do you need for the Midget? I guess I will need to bring at least a drum of 110 about 10 runs. I think I will try and find a VP distributor or Sunoco race gas seller out west to buy a drum from. Maybe I can pre-pay and pick it up on the way by. What are you doing for fuel?

BR
Title: Re: Milwaukee Midget
Post by: floydjer on August 07, 2021, 08:42:13 AM
He wonders how it is that Holley stays...afloat......😑
Title: Re: Milwaukee Midget
Post by: ggl205 on August 07, 2021, 02:56:27 PM
No race gas supplier at WoS??!! I guess everybody runs in a fuel class.

John
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 07, 2021, 10:20:03 PM
Chris:

I read where there will be no race gas supplier at WOS. How much fuel do you need for the Midget? I guess I will need to bring at least a drum of 110 about 10 runs. I think I will try and find a VP distributor or Sunoco race gas seller out west to buy a drum from. Maybe I can pre-pay and pick it up on the way by. What are you doing for fuel?

BR

Bill, that was something I was wondering about.
I've always dynoed on VP C14. How much will I need? Geez, that's a great question.

Tommy at T&T commented while we were dynoing that it was a thirsty little dog.

In 2013, I think we made about a dozen runs, and I had bought 10 gallons of the fuel provider's equivalent to C14.
I'm lucky to have a provider close by, so I'll probably bring a couple of pails.

Will they be checking gas at WOS?
Title: Re: Milwaukee Midget
Post by: wheelrdealer on August 07, 2021, 11:03:57 PM
Chris:

The facebook communication I saw said they would test qualifiers and record gas. So I am sure they will. And they should.

I can't remember for sure but seems to me I used around 4 gallons a run but never ran it out 5 miles in 2011. I am guessing about 5 gallons a run. So I need around 50 gallons unless I have a mechanical issue.

BR

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 07, 2021, 11:14:12 PM
The facebook communication I saw said they would test qualifiers and record gas. So I am sure they will. And they should.

That would work out well for me. I'm loath to run a full tank unless I have to, and seeing as I don't have a fuel gauge, I check level with a dip stick. It would be nice to not have to track down a tech to reseal my tank every time I check fuel level.
Title: Re: Milwaukee Midget
Post by: Mr. Schimstock on August 08, 2021, 08:08:52 AM
Factory toe-in is 1/8" - I'm at 1/4" and I'm fine with that. If it had stock 145 80R 13s on it, it would probably be closer than when it rolled off the line at Abington on Thames.

HEY!!

JUST ENOUGH toe-in to be stable, 1/16 to 1/8 inch TOTAL, depending on the "slop" in your front end.

More "slop" = more toe-in

REMEMBER THE "2 FINGER PUSH RULE" . . . . . . . .


 

Nice lazer trick.   How did the cats like it?   Laura's canine rats chase a lazer spot on the carpet 'till they are dizzy.   Great fun for her and mom.   :roll:

 :cheers:


So..... What's the "2 Finger Push rule"????    That's a new one for me.
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 08, 2021, 09:43:55 AM
OK, here is where the "2 finger push rule" came from.    Reduction in rolling resistance DEFINITELY paid off in in results.   It's the "little details" again . . . . . .


Rambling musings from a Bonneville virgin . . . . . . .

Followers of MM's build diary might recall that the previous best run for the "Milwaukee Midget" was 118.693 mph.  This year's new "Best Run" was 126.684 mph

So during the 1600 miles and 21 hours crammed into the "Dodge" (masquerading as a tow vehicle) the conversation inevitably turned to: "THE QUESTION"

"Where the hell did the 8 mph come from?"

Some obvious thoughts that occurred to us:

1)  Old bhp 95.1;  new bhp 99.1, for a 4.2061% increase.  Since velocity increases as a cube function of power, 1.62 mph could be allotted to power increase.   :-)
2)  Push start to 30/35 mph.   This probably helped, but how do you quantify it?   :?
3)  Tail wind at the start line.   Pretty constant 7-9 mph with gusts to 14 mph.   This undoubtedly helped, but again, how do you quantify it?   :?    Also, consider that the
     backup run was into a 8-10 mph headwind, and that did not totally kill it.   So ? ? ? ?   :?
4)  Aero gains.  This year the car is about 1 inch lower in the rear and 2.5 inches lower in the front.   Had to help overall CD number, but how much? ?   :?
5)  Drag reduction gains.   :-)
     A)  Lower viscosity fluids; engine, trans, diff.   :-)
     B)  Higher fluid temps.  Used magnetic heaters to preheat engine oil and diff fluid.   :-)
     C)  Brake drag reduction.  Well, no more front brakes!!   And backed off on the rears.   :-)
     D)  Trick wheel bearing grease.   Some NASA developed stuff used for racing bicycles.   :-)
     E)  Change front toe-in from 1/8" in, to zero.   :-)
     F)  Change tire pressure from 50 psig to 70 psig.  Seemed to help rolling resistance, but again,   :?
     G)  On a totally subjective note, 'the car' has become quite easy to push.   Once it's rolling, one person can keep it going with a mere two fingers . . . .   :-)

I guess I'm going to have to start punching numbers in to my copy of "Bonneville Pro" to try to gain some insight on this.

In the meantime, I'm going with part of my signoff remarks, (the one I changed the color on this morning):

"Does paying attention to all the 'little details' matter?"   "I dunno, but I think you should ask the guy who finishes second . . . . ."
 :cheers:
Fordboy

 :cheers:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on August 08, 2021, 10:07:19 AM
I talked with Dennis - USFRA pres, about fuel at WoS this year.  After lots and lots of discussion with fuel vendors large and small, racers, and teams - it was decided to have no event fuel supplier and go with testing ALL gas class competitors' fuel if they qualify. 

ERGO:  Bring your own fuel and expect to be tested.  No problems about dynoing with one and racing with another, and hey - it works at El Mirage this way, so it oughta be just fine at WoS.

Bring your own gas.
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 08, 2021, 10:36:11 PM
Hey I planning to bring a can of VP if running gas.... Or whatever I dyno with if I go to fuel...  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 09, 2021, 07:39:18 PM
midget,

Caitlyn Gray and team Shazam (Gary Gray Honda Insight  I/GT) are in impound @ 122.995 (I think this is correct)   On the 5 mile intermediate course. 

She ran 115 & 118 mph on the short course earlier today.   All this info is from Gary's FaceBook posts about their Speed Week effort.

They will be one of the first up tomorrow AM.    Waiting to hear how it goes.

 :cheers:
F/B
Title: Re: Milwaukee Midget
Post by: forker on August 10, 2021, 01:48:31 AM
idle curiosity; that's probably a lot of tests. they all take time. what is the test protocol, in this context? how is gasoline tested in ECTA terms etc? MON/RON? density? speciation?  what's the go/no go data set?

no, I don't have a copy of the rule book.

 
F
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 10, 2021, 10:14:41 AM
idle curiosity; that's probably a lot of tests. they all take time. what is the test protocol, in this context? how is gasoline tested in ECTA terms etc? MON/RON? density? speciation?  what's the go/no go data set?

no, I don't have a copy of the rule book.

 
F

They run a current through it with a device that determines the dielectric constant of the gas. Anything above 15.0 is considered fuel.

New drive tires arrived.
(https://live.staticflickr.com/65535/51369656868_743512cece_5k.jpg) (https://flic.kr/p/2mgmVi7)DSCN0155 (https://flic.kr/p/2mgmVi7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

We've been calling the old tires 22 " for years - turns out they're actually 22.5.

And after having the new drive tires shaved. we're coming in at 20.75 diameter.

I'll be doing some recalculations and make the decision regarding which diff to use later today.

Listening to the return runs - GO CAITLYN!

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 22, 2021, 10:13:18 PM
Well, whadyaknow?

It's done - and with time to spare, no less.

Which means I've got 19 days before WOS to figure out what I've overlooked . . .

Let me pose this bit of coincidence with the hope it doesn't return ironic.

One of Mark's faster customers has Sprite Midget Race Series Spridget that simply crushed the series last year - COVID notwithstanding - and I understand he's spent time on the podium this summer as well.

Mark called in a favor, and his customer loaned me a 4:55 open diff - so I now have a 4:55 gearset between my axles.

I'm headed to WOS loaded for bear with the 4:22 and the 4:55 gearsets, 2 - 20.75 diameter tires and the original 22.5 tires.

Mark put it pretty succinctly - "I want you take along every possibility for success".

I mentioned coincidence/irony earlier.

The loaner of the differential - to whom I owe a debt of gratitude - is a fellow named John Salisbury.

Can't make that up.

Crew is going to be a bit lighter than I had hoped. My dad has backed out, although he will be our crewchief in Absentia - which is a suburb in eastern Iowa.

Sadly, Mark is staying home as well. I think he's afraid I might have him help me change out pumpkins.

So it's just me, Kate and Nick.

Got to retrieve the trailer this week.




Title: Re: Milwaukee Midget
Post by: Jack Gifford on August 22, 2021, 10:40:45 PM
... a fellow named John Salisbury...
... Can't make that up...

? ? ?
Title: Re: Milwaukee Midget
Post by: Crackerman on August 22, 2021, 10:45:14 PM
I am guessing it's a Salisbury style rear end?
Title: Re: Milwaukee Midget
Post by: PorkPie on August 23, 2021, 08:46:03 AM
Chris,

pit with the Bockscar team as your neighbor....

than you will have a crew....

you will not find a better one.....

have a safe trip and enjoy the salt
Title: Re: Milwaukee Midget
Post by: ggl205 on August 23, 2021, 01:19:50 PM
Chris, is it really a Salisbury diff you borrowed from John Salisbury? LOL!

John
Title: Re: Milwaukee Midget
Post by: desotoman on August 23, 2021, 01:22:33 PM
64 years ago.

Tom G.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 10, 2021, 11:41:33 PM
Just a quick update.

The Midget passed tech late Thursday, and Nick attempted a bailout, but he clearly wasn't comfortable. Steve, our inspector, gave us a night to think it over and we both passed this morning after Rookie O.

Got in line and waited. And waited. And waited. Wind picked up, and never backed down. We pulled the plug at 4:00 today, and now that the cold front has passed through, we'll give it hell tomorrow.

Reconnecting the dots with a lot of names and faces - I love this place.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 11, 2021, 12:57:29 AM
 :cheers: :clap :friday

Go, man, go!

Mike
Title: Re: Milwaukee Midget
Post by: jacksoni on September 11, 2021, 06:38:41 AM
Good Luck MM. Tail wind maybe1 ;)  I had considered trying to come out to help but too many things this weekend already scheduled. Will be rooting for you.  :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on September 11, 2021, 09:27:53 AM
Tail wind, tail wind, tail wind . . . . . .

Remember the 2014 "Checklist" . . . . .

Sorry I couldn't be there, waiting here hoping for good conditions.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stan Back on September 11, 2021, 11:28:56 AM
Midget -- why'd you have to bail out?  License expired?  Never heard of that.  They wouldn't believe you could fold up that tight?

Retired Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 13, 2021, 07:11:57 AM
I'm somewhat hamstrung in my ability to put forth this post in that my computer bricked on the salt. This morning, I address you from my cell phone.

That also is the reason we were not able to pull diagnostics and properly troubleshoot our poor engine performance.

But I would be remiss if I didn't acknowledge a HUGE debt of gratitude to Steve Anderson, Gus Ryan, Don and Gus Jackson, The Utah Valley University land speed racing team -

https://www.uvu.edu/news/2020/11/11122020_bombshell_betty.html

- and ALL THINGS AND PEOPLE associated with Stainless and the Bockscar team, who simply put their car in impound and descended on the Midget pit like a swarm of friendly beer drinking locusts in an effort to put us back on the salt.

I got one shakedown pass in - I pulled 114 and change with the big tires in 3rd gear with the 4:55s. Nick's rookie pass got quashed by a clutch disengagement issue. But now that I know the chassis set-up is spot-on - the car ran straight as a die - all future driving duties will fall to Nick.

When my computer gets fixed, I'll file a full report.

Kate was a saint through all of this. The rest of the trip is hers, and we're off to Roosevelt National Park.

One more thing - Gus and Wayno - the tomatoes made for and outstanding caprese salad - best lunch I ever had on the salt.
Title: Re: Milwaukee Midget
Post by: PorkPie on September 13, 2021, 07:46:21 AM
Chris,

great to read that the base performance is given for future record runs.

And you know....as I'm a member of the Bockscar team.....I got you on my "supporter" list....

whenever you need a help in the direction of engineering, aerodynamic, handling...let me know....

...don't ask me about engine and gear mechanic....this is Stainless part in the Bockscar team....I only know...it sometimes helps to go fast....when it works properly....



...and well.....as I remember Nick...it means that the little MG has to carry a couple less pounds on human ballast.... :-D.....so he may had not to wait to get the right tailwind..... :friday
Title: Re: Milwaukee Midget
Post by: jacksoni on September 13, 2021, 08:41:33 AM
More than once since embarking on my salt racing career and going to EFI/ECU have wished for a simple distributor with points and a carburetor. Oh Well. You have answered a bunch of questions and not bad for first time out with a new combination. I am sure you will figure it out. So was sorry hear but it will come. Will be watching for future reports.
Title: Re: Milwaukee Midget
Post by: manta22 on September 13, 2021, 12:23:18 PM
Chris, it was good to se you and The Midget on the salt these past few days. I hope you can find the problems with your ignition and fix it. The car looked great and it was nice to finally get to meet Kate. Have a safe trip home.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2021, 09:22:55 AM
Something happened when the engine was reinstalled - the engine started, ran and pulled cleanly out of the car, but there have been issues since reinstallation.
A damp, salty morning probably didn't help, but once the clutch is fixed, I'll go through the harness connections and sort it on a chassis dyno.
I was reluctant to tune the whole package on a CD before, but it's pretty clear that from this point on, we'll probably need to be dealing with this combination on a package level rather than using a component strategy.
Title: Re: Milwaukee Midget
Post by: jacksoni on September 14, 2021, 10:14:57 AM
I have seen things like a faulty crank position sensor. that seems to test ok, screw things up similar to what you describe. You using a Hall or VR sensor?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2021, 10:38:34 AM
Jack, both the crank and cam sensors are Hall Effect.

Under Stainless' tutelage, guidence and oversight, we added .005 and subtracted .005 to the .020 gap on the crank sensor - no help or difference. The cam sensor height is established with shims, and it signals off of a 180 degree lobe on the exhaust cam. I was unwilling to lower it without the proper measuring equipment to verify the mounting depth.

Again, my computer went down and we were unable to check the wave forms.

I did get in one dance, but I kinda felt like I tripped on my shoelaces at the prom and ripped my trousers in the process.

At least my date didn't run off with Wayno . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on September 14, 2021, 10:45:43 AM
Hall sensors are really good. Only had one fail and it got hit by the crank wheel coming loose. The "180" lobe on the cam is somewhat confusing to me. A single large lobe or two? Anyway, I am sure you will scope it out when you get to it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 14, 2021, 11:08:40 AM
One large - 180 degree on-off is what the sensor provides with each revolution of the cam.


Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 14, 2021, 11:42:02 AM
At least my date didn't run off with Wayno . . .

Curses.      Foiled again.    muutt
Title: Re: Milwaukee Midget
Post by: jacksoni on September 14, 2021, 01:36:32 PM
One large - 180 degree on-off is what the sensor provides with each revolution of the cam.
  Ok, I guess that is what your ECU wants. Is just different from my usual understanding of what is common ie not any system I am aware of. Course that is me, not what is out there.  :oops:  But with that, it seems to me the system could be half a crank rotation off before the thing figures where it is. Anyway, don't mind me.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 17, 2021, 11:52:09 PM
I'm simply not catching a break.
We came back through Montana to check out T. Roosevelt National Park in N. Dakota. Astonishing side trip, worth every minute and dime.
But I lost a trailer wheel bearing in Hixton, WI this afternoon (seriously, HIXTON - I'm not making this up). I had a truck load of tools, and I found a kit at the NAPA store about 20 miles away, got it back on the road by 4:30 only to crack the hub and gaul the spindle outside of Madison.
Staying with my sister in Madison - flat-towed the Midget to her place 9 miles away and hope I haven't smoked the output shaft bearings on the transmission.
Contemplating the cost of a replacement axle and a year's storage, I've determined I'll seek a new trailer next summer.

10 years, a trip to Maxton and almost three round trips to Bonneville - it doesn't owe me a thing.
Now to find a rental to get the Midget home and a flatbed to to bin the trailer.
Title: Re: Milwaukee Midget
Post by: salt27 on September 18, 2021, 01:41:39 AM
Chris, it was a pleasure seeing Kate and you again.

I need to take lessons from you on being pleasant in the face of adversity.

Enjoyed the Chuck Profit story, Thanks, Don
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2021, 02:09:09 AM

I need to take lessons from you on being pleasant in the face of adversity.


Well, I don't know how pleasant I was tonight. For the first time in 38 years, Kate called me a jerk.  . ., and my sister didn't disagree . . .  :roll:
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on September 18, 2021, 06:26:44 AM
Chris, I found that complete axles with hubs weren't that expensive. I replaced one about 6 years ago and it was a bit over a hundred bucks in Salt Lake City. Just a thought.
Wayno
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on September 18, 2021, 08:14:39 AM

I need to take lessons from you on being pleasant in the face of adversity.


Well, I don't know how pleasant I was tonight. For the first time in 38 years, Kate called me a jerk.  . ., and my sister didn't disagree . . .  :roll:
Chris, you sayin' they were not discussing camshaft dynamics?  :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 18, 2021, 08:50:49 AM

Chris, you sayin' they were not discussing camshaft dynamics?  :?

Woody,  I'm reasonably certain the topic of the discussion was me in what could be described as a "moment of inertia".


Title: Re: Milwaukee Midget
Post by: fordboy628 on September 18, 2021, 09:25:49 AM
Ahh . . . frustration . . . . and extra work . . . .

If you can't elevate your mood with those, then add some alcohol to the mix for an unbeatable combination.

 :cheers:  :cheers:  :cheers:

Might be able to borrow Hart's trailer after the runoffs . . . . . .
Title: Re: Milwaukee Midget
Post by: jacksoni on September 18, 2021, 10:32:19 AM
I feel your pain about the trailer ( my wife doesn't call me a jerk generally, just other things....). I have lost count of my trips to Bonneville, Maxton, Wilmington etc. >25 to the former of those. I think can count the trips without trailer or tow truck problems on fingers of one hand.  :-( The last trip this year added to that good total. Brand new truck and trailer. Just got fed up with the ongoing problems. Won't bore you with what happened going to speed week last year. Ouch.

Onwards an upwards and figuring the performance issue. Kate will get over it.... :-D  Maybe give her some of Fordboy's elixir.  :cheers: :cheers:
Title: Re: Milwaukee Midget
Post by: ShazamRacing on September 19, 2021, 10:13:37 AM
Hey, Chris, I think 114 on your first pass is a very good for a shakedown.  Best of luck sorting things out. Will you be back at WOS next year?  We will be skipping speedweek 2022 ourselves, but are currently planning to attend WOS.  I hope Caitlin will bump the I/GT record a bit more, and I may try my luck in I/FMS.  Hope to see you guys there.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 19, 2021, 05:11:22 PM
Gary - SO good hearing from you!

We'll get the Midget sorted - It appears to be a big pile of small issues that one seldom gets to experience until one gets to the salt.

I've been aware of the trials and tribulations you and Caitlin went through on the I/GT record. Had there been some consistency in rule interpretation, I think you could have had it a few years back, but historically, 7 years is about right, and you busted your humps making it happen.

Congratulations!

Yeah, WOS is my preferred event. Not as nutty, but less time and you've GOT to be ready to run right off the trailer.

We weren't.
Title: Re: Milwaukee Midget
Post by: manta22 on September 19, 2021, 08:54:18 PM
Chris;

Here are a couple of pictures that my friend Chuck Huber took. Great looking car!
Title: Re: Milwaukee Midget
Post by: manta22 on September 19, 2021, 08:55:01 PM
One more.....
Title: Re: Milwaukee Midget
Post by: TAKERRY on September 26, 2021, 12:42:16 PM
Evan though you had problems I've never seen such an organized team. I was in your pits when you finally got it running and were revving it up up to the moon. Such I shame it acted up again. So now you have a year to correct the problem which I'm sure you will do. See you next year and good luck.
Title: Re: Milwaukee Midget
Post by: Lemming Motors on September 28, 2021, 02:25:28 PM
I love the octagonal racing number on the doors - that is proper attention to detail; lovely looking Midget.
Title: Re: Milwaukee Midget
Post by: manta22 on September 28, 2021, 09:01:50 PM
I love the octagonal racing number on the doors - that is proper attention to detail; lovely looking Midget.
Ask Chris about his choice of font  :-)
Title: Re: Milwaukee Midget
Post by: Lemming Motors on September 29, 2021, 12:49:33 PM
I/MGT
I didn't see that before; I MidGeT - too cool.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 29, 2021, 01:56:11 PM
I/MGT
I didn't see that before; I MidGeT - too cool.

Good guess - but note the font. Think 1960's British television and Lotus 7 . . .

Be seeing you.  :wink:
Title: Re: Milwaukee Midget
Post by: manta22 on September 29, 2021, 09:33:20 PM
Chris, I guess we are in the minority. Frankly, I think the Midget is Number One .........or at least Number Six.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 29, 2021, 11:22:30 PM
Chris, I guess we are in the minority. Frankly, I think the Midget is Number One .........or at least Number Six.

Well, Neil, here's what I've read,

Seven minus Six is One . . . at least that's one of the theories . . .

I've got the box set on DVD - I think a revisit is in order.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on September 30, 2021, 12:44:11 AM
Diana Rigg was the first "Hollywood"-type that I ever had a crush on.   :cheers:

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on September 30, 2021, 08:59:37 AM
Wrong show and wrong Lotus (hmmm, is there such a thing?) but yes, Emma Peel was to die for.
Title: Re: Milwaukee Midget
Post by: Lemming Motors on September 30, 2021, 09:56:55 AM
Lotus 7 was in The Prisoner.

My Lotus Europa S2 was named Tara (King) after the character who predated Emma Peel and the Elan.
Title: Re: Milwaukee Midget
Post by: 4-barrel Mike on October 01, 2021, 01:29:22 AM
Wrong show and wrong Lotus (hmmm, is there such a thing?) but yes, Emma Peel was to die for.

Ah, McGoohan!  I was mostly in lovely Sinop, Turkey, ~48 hours away from ANY TV when it was initially broadcast in the US.  I caught reruns of a few episodes on late week-end nights on PBS 1978-ish in DC.  Wasn't watching much TV then, less now.

Mike
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 08, 2021, 11:56:06 PM
I've been putting off this postmortem for too long - time to lance this boil.

We got into Wendover on September 9th, just before noon. Great day, great weather during the entire trip. The new Frontier delivered both the Midget and 14 mpg, and while it lacked the authority of the old Hemi Magnum, it held sustained speeds of 78-80 without overheating or complaining too much.  It started hunting for gears as we approached Cheyenne, but I can't say I've ever made this trip without the transmission seeking to maximize the power band. Nick Martin, our designated driver, caught up with us that afternoon and we pulled the Midget into tech inspection.

Now Nick lives in Boulder, Colorado, is Kate's nephew, and while he oversaw our operations on the salt in 2013 and 2014, he had not been behind the wheel of the Midget. In the weeks proceeding, I had put together a couple of videos and some photos so Nick could familiarize himself with the confines of the Midget.

https://www.youtube.com/watch?v=a7gp74_2yyM

https://www.youtube.com/watch?v=evfsdPinNXc

(https://live.staticflickr.com/65535/51412316614_8698840191_5k.jpg) (https://flic.kr/p/2mk8yxY)dash right (https://flic.kr/p/2mk8yxY) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51410813937_c1b4b3913a_5k.jpg) (https://flic.kr/p/2mjZRRK)dash left_center (https://flic.kr/p/2mjZRRK) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51410813972_7040cef889_5k.jpg) (https://flic.kr/p/2mjZRSm)tach warning (https://flic.kr/p/2mjZRSm) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/51411556901_cd6607f8c2_5k.jpg) (https://flic.kr/p/2mk4EHt)oil pressure warning (https://flic.kr/p/2mk4EHt) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

We had discussed his getting a fire suit before he left, but here's the deal. Nick just bought a Porsche GT3 RS.

Yeah, I was taken aback by that as well. The last cars of his I drove were a split-window VW Bus and a '63 Galaxie sedan with a straight 6 and a three-on-the-tree.

He's looking to race it on weekends (the Porsche, NOT the Galaxie), but probably doesn't need a 3.2A/10 suit for the club racing he wants to do, so we settled on sharing my suit.

And he was just off of a week at the Porsche Track Experience in Alabama, so anything the Midget could offer was going to be a letdown. That said, he probably had better training than I'll ever have.

Anyway, Nick and I are almost precisely the same height, and when I last ran, I was weighing in at about 225. My /15 firesuit was tight as I recall, but workable.

Nick is a former Mountain Bike racer - he actually captained the Trek Mountain Bike team out of Moab about 20 years ago, and has kept himself in fantastic shape. He's currently also at ~ 225, but he's considerably broader across the chest than I've ever been, so the suit and neck restraint wasn't a good fit. It was doable, but next time around, I'm going to recommend he go with a /5 that he can use with the Porsche and opt for the Nomex underwear option at Bonneville.

Once the pit was set, we put Nick through his paces on the bail out (bale out? - I've seen it spelled both ways). We would both be going through this procedure, and since we would be hot-cotting the suit, he practiced in his street clothes.

Steve Anderson greeted us at tech, and because he races a Austin Bantam, he was keen to tech the Midget. He was a welcome friendly face in tech who went out of his way to help us later in the weekend. Steve, again, THANK YOU.

He patiently went over the checklist, pointed out a few things that gave me pause for thought, and I suited up.  I was rusty, but I got through it and made a note regarding the window latch adjustment.

We then got Nick suited up and in, but he was clearly struggling with my /15 suit.

He got out, but it was clearly a clumsy exit, and Steve took note.

It was late in the afternoon, and they were about ready to pack it in at tech when Steve took us aside and said something to the effect of "Let's try this again tomorrow". And you know, that's all the pressure that needed to be removed from Nick.

I sense Steve knew that as well.

People worry about tech, and it needs to be done right. But they also forget that the inspectors are racers as well. At the end of the day, they really DO want to see your car on the salt, rather than the tail lights of you trailer being towed by a disgruntled or humiliated racer. And the advantage to a less crazy event like WOS is that you can actually get to know these folks better. They want to see you next year- and in one piece.

On to our first in a series of technological challenges we encountered. Depending on your cell phone provider, you have a 50/50 chance of being an hour late to the driver's meeting. Kate and I encountered this in 2013 when her phone switched over to Pacific time at the Utah/Nevada Border, and mine remained on Mountain time, which is the time zone utilized for the event and by West Wendover.

Most of you know this, but for those who don't, take note - SYNCHRONIZE WATCHES, BATMAN!


So . . . I took notes for Nick, but with a fresh cup of coffee, we both caught the last of the driver's meeting and headed to line up with the rookies for orientation. I put him at ease regailing him with the story of how I was working on the Midget engine during the driver's meeting at Maxton in 2011 and came to within a hare's breath of Joe Timney kicking my sorry ass out.

As I understand was the case with Speed Week, the starting lines were set damn near to Land's End, and Monty and the USFRA crew had groomed two really nice courses. The turnouts were clearly marked with the blue paint, and it worked fantastic.

After that, Steve stopped by our pit and Nick was able to perform the bail out to both Steve's - and more importantly - HIS OWN satisfaction. Salt 27 and 'lil Puke had stopped by - so good to catch up with those two again. We were ready for takeoff.

Now let's keep this in mind - the Midget hasn't driven 20 feet under its own power in 7 years. It had received a new engine, the driveshaft was shortened 2", the alignment was probably good, but uncertain, the brake system had been reconfigured - EVERYTHING with the exception of the wheels and tires was an unknown.

Nick is recently married, a new father, is a GREAT dad, and there was NO WAY IN HELL I was going to let him take the shakedown run, because there is NO WAY IN HELL I was going to make that call to Elizabeth if things went south.

All this time, Kate's been taking photos. Before we took off, she stopped by the camera shop she worked at when we first started dating and bought herself a really nice Leica - and don't ask me the model - I'm not even worthy to touch the box it came in. When she gets around to downloading the photos, I'll make a point to post some up. She would have liked to have shared it with Freud - we all three miss him.

And we got in line just in time for the wind delay.

At this time, I need to, once again, acknowledge Gus for taking care of our tent remnants. I might have recognized them as ours if they had blown across the course, but that didn't become necessary due to the quick thinking of Mr. Ryan.


Unbeknownst to us, the USFRA decided to open up the salt early on Saturday in order to compensate for the close-down on Friday. I found out about it via Stainless' post here on the site and informed Kate and Nick that we'd be up a little earlier.

We put the car in line, I got suited up, and one of the Burkdol kids stopped by with a camera person and conducted an interview with me for the USFRA. I felt like I was on the Wide World of Sports or something. It's my understanding that the audio file got corrupted, and the interview never played - a technical foreshadowing of what would continue to plague our efforts for the rest of the weekend.

The weather was cool, the sun was out but hadn't impacted the day yet, and the plan was getting this shakedown behind us, putting Nick behind the wheel, getting his rookie run under his belt and visiting Dan over in impound.

So imagine the look on my face when, set for takeoff, I hit the starter and it wouldn't run!

Monty let us push off to the side, I got out of the suit, and Steve Anderson came over and helped us try to find the electro-gremlin.

We checked connections and continuity - nothing obvious or simple. I plugged the computer into the ecu, and the battery lasted all of about 10 minutes before the laptop shut down. I pulled out the generator and ran an extension cord to the charger for the computer - and the charger put out ABSOLUTELY NOTHING. Yes, the generator was putting out 110V AC, but there was no output on the laptop charger! This would be the last time I would use my computer until September 19th. Any adjustability, method of recovery, data collection or diagnosis was locked up in a brick.

We towed it back to the pit - the sun was beating down on us by now, and we needed shade if we were going to get it running.

Wayno had made time in his schedule to leave the tank behind and take in the event - it was good seeing him, and Gus, once again, was there to help us try to get things going. We actually got it running, and while we were still unclear as to precisely where the issue lay, we were good to launch.

We got back in line, and I ripped into it. I hit 114 and change in third at 9,500, and the shift to 4th provided no additional speed. I think - and I still haven't been into the ecu to check - but I think I had the rev limiter on. But the car was tracking straight, sounding good, stopping okay - Nick's up next morning - we'll at least get his rookie pass in.

So Nick's suited up, he's behind the wheel, and while it starts, we can't get it to launch. Idle was poor, mixture smelled rich, and even a push-off wouldn't clear the engine. Back to the pit.

At this time, Stainless and his merry band of warriors, all of whom had changed their legal mailing address to "Impound", stopped by and painstakingly helped us go through the wiring again.

Stainless had pulled down the Holley HP V5 software onto his computer, and while he and the Utah Valley University LSR team were able to open up the ecu, there weren't any logs available to analyze or compare, and even if there were, there would have been nothing to compare the logs to.

Once again, we got it running, but now Nick was unable to disengage the clutch. We were up on jackstands, so I got under the car and instructed Nick to hit the clutch. The slave was working properly, the linkage was moving, but something isn't working under the bellhousing. I wasn't about to try to figure this one out on the salt, so we pulled the plug on 2021.

I already posted up about the trailer issue. What I wound up doing is VERY CAREFULLY towing the Midget back to Milwaukee from Madison on the tow bar I used to drag the car around the salt.

It wasn't until last week that I finally had the ambition to put it up on jackstands and desalinated it with my garden sprinkler - not a lot of salt, but then, not a lot of opportunity to capture any, either. This week, I drained the transmission and differential - I'll be pulling that on Sunday and returning it to Mr. Salisbury next week, and hopefully catching up with Fordboy as well.

Here's the tentative plan moving forward.

I must figure out what happened with the clutch, and that, unfortunately, requires pulling the engine. I hope to have it out before Halloween. I suspect an overextended throwout or bent fingers.

Once that's sorted, I'll reinstall it and get it running again.

I'm looking for a tuner to get the entire package dialed in. The basics of the engine are right, but all problems started occurring when the motor was reinstalled in the car. It won't travel any farther west than Waukesha until I get it figured out.

I've also charged Nick with finding a chassis dyno facility in the Boulder area where I can come out early with the car and actually have him row through the gears and talk through strategy. I want to simulate runs with him driving and get him accustomed to the surroundings. I think that would be worth the expense of a dyno day, and I know it would make him more comfortable.

So that's the saga. My only regrets are that neither Fordboy or my Dad could make it out this year. In retrospect, it's just as well, but still, despite the team that came to our rescue on the salt, the roster had a couple of big holes in it.






Title: Re: Milwaukee Midget
Post by: Stainless1 on October 09, 2021, 10:47:14 AM
Hey Chris, I know where there is a dyno north of Wichita.... just a little out of your way.... with 2 spare bedrooms and a variety of beer and whisky.  You could schedule in well before Bonneville if that worked as well.... Just need to know your axle pattern. We could make it a long weekend....
BTW see you in a couple of weeks  :cheers:
Title: Re: Milwaukee Midget
Post by: gowing on October 09, 2021, 11:59:44 AM

Now let's keep this in mind - the Midget hasn't driven 20 feet under its own power in 7 years. It had received a new engine, the driveshaft was shortened 2", the alignment was probably good, but uncertain, the brake system had been reconfigured - EVERYTHING with the exception of the wheels and tires was an unknown.

I'm not sure that I have that kind of faith,
I would have had to test the car out first before loading it up and heading out.

better luck next time!
Title: Re: Milwaukee Midget
Post by: manta22 on October 09, 2021, 12:15:48 PM
I'm sorry to hear that you had such a litany of problems. I'm not a fan of digital instruments, in my opinion they just add unnecessary complication and another potential source of problems. I'm sure you will get things figured out and be back next year. Good luck.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2021, 12:16:51 PM
It's all a grand experiment.

Not a lot of places to do testing like that in Wisconsin.  No front brakes and the steering is choked off to about a 35 ft turning radius.

I'm pretty confident of the chassis dynamics at this point, so a chassis dyno will likely be our best bet moving forward.



Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 09, 2021, 12:27:50 PM
I'm sorry to hear that you had such a litany of problems. I'm not a fan of digital instruments, in my opinion they just add unnecessary complication and another potential source of problems. I'm sure you will get things figured out and be back next year. Good luck.
Thanks, Neil.
Here's the deal with the new tech in general - If we don't embrace it, learn it and get comfortable with it, those who do will eat our lunch.
I know you're speaking specifically of the gauge display, but it and the GPS plug straight into the CAN buss and I can configure them any way I need, and even change out configurations with a mouse.
It's all integrated.
Now I'll be the first to admit that it wasn't all particularly well integrated, but it's a learning curve, and I'm compelled to stay ahead of those damned kids.
Title: Re: Milwaukee Midget
Post by: Stan Back on October 09, 2021, 12:56:28 PM
I enjoyed the first video.  It reminded me of our high school biology class where they showed us a video of a pony being born.
Title: Re: Milwaukee Midget
Post by: manta22 on October 09, 2021, 01:58:22 PM
Chris, don't get me wrong, I'm not anti-digital technology but many times it seems to be applied for no other reason than its "new". Adding more complex systems add potentially more complex problems. If there is a good reason to go digital, do it but too many just see it as adding "bling" to their ride, primarily street squirrels.

I replaced my good ol' Mallory dual-point ignition with a Crane HI-6 capacitive discharge ignition for a very good reason- it gave far hotter spark and was more stable at high RPM than the Mallory ever was capable of. If it fails, though, I'm SOL.  :?
Title: Re: Milwaukee Midget
Post by: biglady112 on October 09, 2021, 05:45:06 PM
I use a Dyno on the north side of denver(Northglenn). Very good guys and are patient with weirdo projects. I have spent hours and hours on there working through issues. I would be happy to meet you guys there and help out. I have been looking for an excuse to play with Holley and the Dyno owner has a very fast Mustang and uses Holley. His rates are very reasonable as well for Dyno rental. 20-30 minutes from Boulder depending on traffic. And more or less right off the highway on the way to Boulder.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 12, 2021, 09:38:53 AM
Chris, don't get me wrong, I'm not anti-digital technology but many times it seems to be applied for no other reason than its "new". Adding more complex systems add potentially more complex problems. If there is a good reason to go digital, do it but too many just see it as adding "bling" to their ride, primarily street squirrels.


Neil, I agree - new for the sake of having "shiney objects" is just posturing.

We know you're not a Ludite - sorry if my comment came across that way.

I think I would prefer analog gauges, but that might have meant duplicating sensors and locating an aftermarket tach that reads to 11K.

Price point for the dash compared to individual gauges was about a wash.

With the digital dash, I chose a different set of problems which, in a way, is forcing me to learn this stuff.

I'm still under water, but I'm mot drowning.

Again - it's all a grand experiment.
Title: Re: Milwaukee Midget
Post by: manta22 on October 12, 2021, 11:38:28 AM
"I'm still under water, but I'm not drowning."

Chris, as Chief Dan George said in "The Outlaw Josey Wales", "Endeavor to persevere."
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 12, 2021, 11:43:48 AM
He stole that movie.
Title: Re: Milwaukee Midget
Post by: manta22 on October 12, 2021, 11:48:32 AM
Yes, he did! I've noticed that in many Clint Eastwood movies he lets his supporting players to do outstanding parts rather than Clint's dominating the whole movie.
Title: Re: Milwaukee Midget
Post by: Stainless1 on October 12, 2021, 11:51:11 AM
Hey Chris, no one looks at all that stuff during a run anyway.... they are useful for data afterwards and during dyno work.  Hopefully you have it turn the screen red if something is out of kilter to tell you to quit. 
During the run you are too task saturated to absorb all that info... but you can't have too much data for analysis.
Title: Re: Milwaukee Midget
Post by: fordboy628 on October 16, 2021, 11:40:03 AM
Hey Chris, no one looks at all that stuff during a run anyway.... they are useful for data afterwards and during dyno work.  Hopefully you have it turn the screen red if something is out of kilter to tell you to quit. 
During the run you are too task saturated to absorb all that info... but you can't have too much data for analysis.

x2

It's the driver's job to: "Drive the car" and protect their butt during the run.   Waay to intense for anything else, EXCEPT, obvious full red shutdown situations.  Going fast, regardless of actual speed, is always "edgy", and requires the driver's complete attention.

And Bob, I agree, analysis comes afterward.   And you need every bit of data you can get, and preserve.

Just my 2 cents
Title: Re: Milwaukee Midget
Post by: jacksoni on October 16, 2021, 11:52:14 AM
On one my runs at SW 2020, with some weight in  the wrong place, I forgot to turn on the coolant pump. At 180 or so I glanced at the temp gauge. Holy S..t I said. Next I knew was "finish line, start line, finish line, start line" out the windshield. Only time have ever done that.

I agree with Fordboy. :dhorse:
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 16, 2021, 12:10:49 PM
Jack said:  "... Next I knew was "finish line, start line, finish line, start line" out the windshield..."

What a wonderful way to describe the ever-changing panorama. lol8 :roll: :-D
Title: Re: Milwaukee Midget
Post by: jacksoni on October 16, 2021, 03:15:40 PM
I must admit to some plagiarism here. I think some roadster driver ( or a lot of them) said it first. Sorry guys 8-) 8-) :cheers: lol8
Title: Re: Milwaukee Midget
Post by: Stan Back on October 16, 2021, 06:13:27 PM
I called it Sign Inspection on my first (and only) Posi-Traction Trip.
Title: Re: Milwaukee Midget
Post by: Seldom Seen Slim on October 16, 2021, 07:45:06 PM
Having never driven a race car down the salt I've only heard, not experienced.  The phrase I've heard most often is "Suddenly there's the freeway, then there's the mountains, the freeway again, the mountains again..." and so on.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 25, 2021, 10:29:30 PM
Attended the 50+1 anniversary event for the Blue Flame this weekend in Menomonee Falls - and caught up with Stainless and his lovely wife, Linda.

If they look grumpy, it's because their lunch was getting cold when I asked for their photo. Next time they're up, I'll clear my schedule of gigs and family and get them a proper tour.

(https://live.staticflickr.com/65535/51630020479_941c95dd87_5k.jpg) (https://flic.kr/p/2mEnmjT)20211024_123223 (https://flic.kr/p/2mEnmjT) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I stopped out by Pete Farnsworth's a few weeks back to deliver my check for the luncheon, and he gave me a tour of the farmstead/shop where he lives. I didn't have my camera with me, but he gave me a personal tour of a lot of the artifacts he still maintains from the Blue Flame effort.
 
It was fascinating, really. Pete was a little winding in his remarks - hey, he built it, he organized the get-together, and he's entitled - but I think what was really inspiring is how he, Keller and Dauseman wound up putting together an ad hoc team of young professionals and enthusiasts who threw themselves into this project and made it happen.

I compare that to the Bloodhound SSC project, which at the current pace of advancement may never turn a wheel again, and it's mind boggling. It's probable that the next series of tests the Bloodhound needs to complete - provided a new owner is found - will be in the multiples of millions of dollars.

AGA and IGT agreed to sponsorchip of the Blue Flame to $147,000.

Pete brought out the X-1, which he let me get up close and personal too a few weeks back. It was my hope he'd pull it out of the trailer, but no luck. It's in the process of restoration at the moment, and it turns out that Dave Bartelt, who modified the engine crossmember and turned the valve spring cups for the Midget, also rebuilt the brake system on the X-1.

Man, this sport is small.

(https://live.staticflickr.com/65535/51629594703_f1077b0b44_5k.jpg) (https://flic.kr/p/2mEkaKV)20211024_103053 (https://flic.kr/p/2mEkaKV) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

For those of you with good eyes and remember Can Am when it was referred to as "Group 7", yes, those bearing housing/knuckles on the X-1 are off of a McKee Mk series. Tough parts to find on eBay . . .

(https://live.staticflickr.com/65535/51628543377_ac4ebc1207_5k.jpg) (https://flic.kr/p/2mEeMeB)20211024_103013 (https://flic.kr/p/2mEeMeB) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
Title: Re: Milwaukee Midget
Post by: Stainless1 on October 25, 2021, 11:07:52 PM
Chris... I can see my dimple, so I know I'm smiling... Linda was thrilled to be at a car event with a 150 people she didn't know  :roll: 
I think she might have been happier drinking Bloody Marys with Kate and your Sis....  :-o
It was a good program... Those old guys were very interesting when they talked about the stuff they did when they were young and didn't know better
Title: Re: Milwaukee Midget
Post by: Peter Jack on October 26, 2021, 03:25:04 AM
The meal looks great but the real question is is there anything really interesting in those brown bottles?

Just as an aside. We ran a McKee transaxle in a group 7 car for a while.

It's great to see the X-1 maintained in such nice shape. Too much automotive history has been dumped on the scrap pile!

Pete
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 26, 2021, 09:51:34 AM
The meal looks great but the real question is is there anything really interesting in those brown bottles?

Stainless was hoping for something on the dark side, but the venue didn't have a porter or even an Octoberfest available. But they did have a couple of pretty decent Wisco-centric offerings.

Mine was Riverwest Stein, made by Lakefront Brewery, one of the older microbreweries here in Beerhaven. Imagine something slotted in between Lowenbrau Dark and Lowenbrau Lager - very Teutonic but drinkable to most light beer drinkers.

Part of the schtick on their tours is they replicate the scene in the opening credits of "Laverne and Shirley", which was shot in the old Schlitz Brewery in the 1970's. Lakefront purchased the conveyor system from Schlitz when they went belly-up, and now at the end of the Lakefront tour, they throw rubber gloves on bottles and play the Laverne and Shirley theme song for the guests. They've gone regional in their distribution, and you can get it in Chicago and, I think, the Twin Cities.

The irony of Lakefront is that it's not on the lakefront - it's on the river bank.

Robert's got a "Spotted Cow", another Wisconsin brewed specialty out of New Glarus Brewery. It's a light ale - a little clouded with a bit of a home-made taste to it. They REFUSE to distribute outside of Wisconsin, but in my opinion, their best beer is a seasonal item called "Fat Squirrel" - It tastes like a camp fire.


Too much automotive history has been dumped on the scrap pile!


And one of the guests sitting at our table was Christian Overland, a director at the Wisconsin Historical Society, and he's working on a historical retrospective of Road America.

I almost fell out of my chair, but I kept my wits about me long enough to collect his card before we left.

It's nice to see a concerted effort on an impirical basis to gather up and properly present racing history. There will always be geeks and enthusiasts that will know every detail down to the manufacturer of the cotter pin - we'll never be completely satisfied - but it's gratifying to know that at least the big things are not getting lost.
Title: Re: Milwaukee Midget
Post by: PorkPie on October 26, 2021, 11:17:31 AM
Pete,

the X-1 wasn't in a so nice shape when Pete starts with some friends the restoration of the rocket dragster....

this guys done a fantastic job on that racer....

some minor things to do and the X-1 can move in the special place in the museum which is currently still in build....

the Blue Flame is well protected here in Sinsheim.... :-D
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 26, 2021, 11:22:44 AM

the Blue Flame is well protected here in Sinsheim.... :-D

Under Pork Pie's watchful eyes, I have no doubt.  :wink:
Title: Re: Milwaukee Midget
Post by: PorkPie on October 26, 2021, 11:24:43 AM

the Blue Flame is well protected here in Sinsheim.... :-D

Under Pork Pie's watchful eyes, I have no doubt.  :wink:


....with so friends you need no enemies..... :evil:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on October 26, 2021, 04:21:22 PM
A quick addition - Mr. Overland used to be a director at the Henry Ford Museum, is very familiar with the Goldenrod, knew my friend Dr. Martin Jack Rosenblum, the first official Harley-Davidson historian, and falls into the "hell-of-a-nice-guy" category.

I hope our paths cross again.
Title: Re: Milwaukee Midget
Post by: PorkPie on October 26, 2021, 05:56:54 PM

the Blue Flame is well protected here in Sinsheim.... :-D

Under Pork Pie's watchful eyes, I have no doubt.  :wink:


....with so friends you need no enemies..... :evil:

...for better understanding....if someone in Germany says.....I have no doubt he means normally the opposite....... :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2021, 05:27:35 PM
"Well, that explains it", he said, wiping the egg from his face once again . . .

(https://live.staticflickr.com/65535/51655672719_4a73678434_5k.jpg) (https://flic.kr/p/2mGCPQT)DSCN0170 (https://flic.kr/p/2mGCPQT) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

That's busted.  Here's how it's supposed to look -

(https://live.staticflickr.com/65535/51655221983_3d7459f052_5k.jpg) (https://flic.kr/p/2mGAvRz)DSCN0172 (https://flic.kr/p/2mGAvRz) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
(https://live.staticflickr.com/65535/51655860010_9f2d6f9de4_5k.jpg) (https://flic.kr/p/2mGDMw3)DSCN0171 (https://flic.kr/p/2mGDMw3) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

So I went and did my "go-zin-tas" on this.

I was using a 948 Bugeye master and slave cylinder combination ("Frogeye" for those across the pond). Both the master cylinder and slave cylinder are .875" diameter, yielding a one-to-one ratio. So for every ounce of fluid forced out of the master cylinder, the slave cylinder receives one ounce of fluid. Therefore, for every inch of travel the master cylinder was depressed, a corresponding inch of extension was achieved to actuate the clutch fork.

The 1275 clutch arrangement is different. The master cylinder bore is .70" diameter and the slave cylinder is 1.0 - a .7-to-one ratio. So one inch of travel of the master cylinder translates to .7 inches of travel from the slave.

Why the difference? The 1275 utilizes a diaphragm style pressure plate - the 948 Sprite, a 3 finger arrangement -photo courtesy of Moss Motors - just don't tell them they extended me this courtesy . . .

(https://live.staticflickr.com/65535/51655022061_d5524cceef_b.jpg) (https://flic.kr/p/2mGzuqD)190-963_2 (https://flic.kr/p/2mGzuqD) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I was pushing about 40% more fluid into the system than the mechanicals were able to handle, and that's why the clutch failed.

I'll be figuring out the engine management a little later this winter.



Title: Re: Milwaukee Midget
Post by: salt27 on November 04, 2021, 06:51:11 PM
It appears you made a good call on pulling the plug at World of Speed.

  Don
Title: Re: Milwaukee Midget
Post by: manta22 on November 04, 2021, 07:34:47 PM
Good analysis, Chris.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 04, 2021, 07:43:50 PM
MM, if you had that much over-travel you might want to check the corresponding thrust face on the crankshaft!  :-o
Don't axe me how I know!  :-P
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 04, 2021, 09:42:55 PM
MM, if you had that much over-travel you might want to check the corresponding thrust face on the crankshaft!  :-o
Don't axe me how I know!  :-P

Woody, I will put a dial indicator on it when I get it in the basement - that's a thought I would not have thought of without being prompted.

Some day, I might actually get good at this. So far, I've never developed enough power to be too dangerous.

Title: Re: Milwaukee Midget
Post by: Jack Gifford on November 05, 2021, 01:48:16 AM
I'm glad you identified the culprit.
You were actually further off than you realize. A .700" diameter master cylinder will only move a 1" diameter slave 0.490". [Area, thus volume, varies as the square of the diameter.]
Title: Re: Milwaukee Midget
Post by: Interested Observer on November 05, 2021, 08:47:53 AM
Further, the stroke of each has not been addressed.  How much travel is required at the slave and how much is available at the master?  Would a pedal stop be of any use?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 05, 2021, 09:14:20 AM
Stainless suggested a pedal stop when I began suspecting this problem a few weeks ago.
I'm fairly convinced that simply returning to the original configuration will fix the problem - all the original dimensions of the mechanism remain the same - but as Jack just pointed out, and to paraphrase a Fordboy quote, sometimes I'm unlucky at math.  :roll:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 05, 2021, 09:52:06 AM
Further, the stroke of each has not been addressed.  How much travel is required at the slave and how much is available at the master?  Would a pedal stop be of any use?

More directly to your point, I've never been clear on, nor for that matter, ever seen a spec as to what an appropriate amount of release for a Spridget clutch assembly actually is.

I CAN say with a degree of certainty that on September 12, I had too much, and I know why.

It's a tough measure - access with a feeler gauge would be virtually impossible, and while it could be calculated, I know the standard 1275 arrangement works with the appropriate parts.
Title: Re: Milwaukee Midget
Post by: Stainless1 on November 05, 2021, 12:26:49 PM
Chris, we fight the same problem with the lakester with every motor change... our automotive master moves way too much juice for the old motorcycle slave.
That's why the pedal limit... and we have an fine adjustment on the master push rod to help.  I usually adjust the clutch to ensure it just releases... With the motor shut off, I adjust for release, from where the trans does not to where it will turn... if it drags when I start the motor, then I give it another half turn till I get full release...
OK the differences... we have wet multi disk, yours is dry single... but I think your adjustment can be simplified the same way.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 05, 2021, 12:54:06 PM
Bob,  I agree, and I can create some adjustment capability in the pushrod for the 1275 setup.

I talked a number of years back with T. C. Christianson in Kenosha, and he had a similar approach to setting the clutch on the twin-Norton powered Hogslayer drag bike.

It's akin to tuning a guitar by ear vs. using a tuning fork, but carrying the metaphor a bit further, it does require starting with the proper gauge string.

Title: Re: Milwaukee Midget
Post by: manta22 on November 05, 2021, 01:13:30 PM
Chris, you could put the Midget in 1st gear and crank the engine over with the starter. Push in the clutch to the point where the car stops rolling forward and that's where your clutch stop needs to be. QED
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 05, 2021, 01:46:43 PM
Chris, your car won't try to change lanes when you leave the line either.  :cheers:
I talked to TC many years back and he said he would point his beast to the opposite lane so when it launched it 'might' just go straight!
I would watch him run with binoculars and the front wheel would 'torque' out of chassis alignment with the rear wheel!  :?
Boris Murray with the twin Trumpets was a little more consistent - but the Hog Slayer was quite the show!  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 05, 2021, 02:48:34 PM
Chris, you could put the Midget in 1st gear and crank the engine over with the starter. Push in the clutch to the point where the car stops rolling forward and that's where your clutch stop needs to be. QED

A good approach as well - we'll get this cat skinned.

I'm thinking using the floor as the stop and making the adjustment in the pushrod. Swapping to the 1275 pedal box makes this possible with a Healey pushrod.

Right now I'm waiting for an oil analysis from Blackstone to gain clues as to what might be going on with the fouling of the #1 plug. It didn't start occurring until I went from 30W break-in oil to 0W30 Mobil 1 racing oil and started using the extra oil contained in the Accusump.

The sump itself is quite shallow - the more info I can gather, the smarter I can approach this.

If the sample indicates ring wear or breakage, I'll be pulling the head for a closer look. If not, I'll likey reinstall the engine and top up with straight 30 again.

I know for sure the sample will indicate a rich condition.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 12, 2021, 07:32:44 PM
Well, that was inconclusive -

(https://live.staticflickr.com/65535/51676015165_2209519aaa_z.jpg) (https://flic.kr/p/2mJr5WH)Blackstone (https://flic.kr/p/2mJr5WH) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

While they're assuming an A-Series engine in their analysis (probably due to old records I have on file with Blackstone), what I'm able to gather is that there appears to be nothing structural or mechanical that is out of sorts. 

The leakdown I performed before we left for Bonneville also indicated no issue with ring or valve sealing.

Nick is going to be in Wisconsin for the Bears-Packers game in a few weeks. Before then, I'll give Fordboy a call as well. It would be my preference to not pull the head, but that I can do with the engine in place, and in-chassis tuning might just be what we need to suss out the issues.

I'm very glad to not see indications of excess wear - it speaks to the precision that Mark, Steve Demirjian, and T&T put into the machining work ahead of assembly. Thanks again, guys.

My order from Moss Motors is being filled today - parts are on the way for the new/old Midget clutch arrangement, and, unfortunately, my MGB as well.

I hadn't driven the MGB in over a year due to work on the Midget. When I last drove it, if I rolled into it too hard, I would get a backfire into the supercharger manifold. I checked timing and fuel and looked for leaks around the intake/exhaust gasket. Nothing there, so I pulled the head.

And there's the leak . . .

(https://live.staticflickr.com/65535/51675430553_0250e2fca9_5k.jpg) (https://flic.kr/p/2mJo6ac)20211112_171037 (https://flic.kr/p/2mJo6ac) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Due to pandemic related international shipping issues, the Payen gasket set that I would have preferred to install is not available stateside at the moment. I was able to secure a copper head gasket - it's on it's way.

A mystery was cleared up by me pulling the head on the MGB. From 1972 until 1974, British Leyland B Series heads, casting # 12H2709, utilized a larger intake valve, but did not have hardened valve seats. I've put 40,000 miles on this engine - about 35k of which have been under boost - and only once had to adjust the valves. No valve recession, which indicated that a previous owner had done the heavy lifting and installed hardened seats.

The mystery was why the head did not have air injection holes or plugs, which were a feature of the 12H2709.

Turns out that whoever took care of the head swapped in an earlier 12H1326 head and had it fitted with hardened seats.

(https://live.staticflickr.com/65535/51675860739_395292efb5_5k.jpg) (https://flic.kr/p/2mJqi3c)20211109_143335 (https://flic.kr/p/2mJqi3c) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'm both a bit miffed and grateful, in that the earlier head has a 1.562 intake valve vs. 1.625 for the smog casting. In a stock application, the larger valve head provides more hp toward top end, but loses about 2 hp in the 3k range. And while the 1.625 valve head is desirable to racers, it's noteriety in the dependability department pales to that of the 12H1326.

With the supercharger, horse power has never been an issue with this car, so I won't dwell on it.

I'm just going to replace the gasket, screw it all back together, and be happy that I've got a 50 year old car that I've completely enjoyed escorting Kate around in for the last 18 years.


Title: Re: Milwaukee Midget
Post by: Stainless1 on November 12, 2021, 10:59:21 PM
Hey Chris, does Cometic make a MLS gasket for your MGB? 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 12, 2021, 11:53:16 PM
Hey Chris, does Cometic make a MLS gasket for your MGB?

A. Out of stock with all known suppliers.
B. Not scheduled for production any time soon.

Copper will be fine - worked for Phil Hill in the MG EX-181, and he pushed a lot more boost than my little street motor ever will.
Title: Re: Milwaukee Midget
Post by: Lemming Motors on November 15, 2021, 12:35:28 PM
MM

If you need an address in the UK to ship to I am game; I can then on-ship (some vendors won't do international).

John
I had a Mk1 Midget back in the late 70's and a Frogeye here in the UK for a short time. Tracey had a B GT in the early 90's.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 15, 2021, 01:02:36 PM
Thanks for that, but parts are on order and already shipped.

I've had good success getting stuff shipped out of GB in the past, even with reluctant suppliers.

The Rover K that I started with came out of a junkyard in Birmingham, and they were loath to ship overseas. I told them I'd take care of all costs and paperwork, but it wasn't untill I told them the engine was going in a Bonneville racer that they finally agreed.

You talk to a parts guy stateside and say "Bonneville", they wonder why you're putting MG parts in a Pontiac.
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 25, 2021, 10:53:57 AM
Hey Chris, does Cometic make a MLS gasket for your MGB?

A. Out of stock with all known suppliers.
B. Not scheduled for production any time soon.

Copper will be fine - worked for Phil Hill in the MG EX-181, and he pushed a lot more boost than my little street motor ever will.

midget,

Call Ken Baurle.

With the stable of Vintage MGB's he maintains, no doubt he has a stack of head gaskets.  He favors the Fel-Pro Print-o-seal over the Cometic.

Also:  Check the head & block for a low spot where the gasket torched.
If it's more than .002" deep on either part, those 3 bolts per cylinder are NOT going to provide enough local "clamp load" for long gasket life.

JMHO

HAPPY THANKSGIVING!

Nearlyretiredboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 25, 2021, 11:32:00 AM
Meah . . . it's all done.

I have no way of accurately checking .002 in situ. 

Went with copper, sprayed the hell out of it, clamped, heat-cycled, retorqued, readjusted lash.

Lost .002 in lash on the retorque with the copper gasket. Went from .015 to .013 cold. THAT I can confirm.

If it gets to the point where it continues to be a problem - ie, it gets to the point where I need to pull the engine - it'll be replaced with somethong more substantial.

More likely need to be sold before that, though.

Happy Thanksgiving to everybody.
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 25, 2021, 11:38:01 AM
Happy Thanksgiving to youse two and everyone else watching or contributing to this magnificent malfeasance!  :cheers: :cheers:
Eat until it hurts, then have two pieces of pie - that's my plan and I'm sticking to it!  :evil:
I earned it - just carried up ~130 cu. ft of Christmas stuff from the basement!  :?
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on November 25, 2021, 01:03:20 PM
Eat until it hurts, then have two pieces of pie - that's my plan and I'm sticking to it!  :evil:
Eat the pie first, Woody - as uncertain as things sometimes are, I've determined I'm not going out without dessert!
Title: Re: Milwaukee Midget
Post by: salt27 on November 25, 2021, 01:48:39 PM
Eat until it hurts, then have two pieces of pie - that's my plan and I'm sticking to it!  :evil:
Eat the pie first, Woody - as uncertain as things sometimes are, I've determined I'm not going out without dessert!



My Grandmother let me eat dessert first so I wouldn't force it down after the main course.

I do miss her, Don
Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on November 25, 2021, 07:04:48 PM
I had an old shop foreman that his uncle told him to always eat dessert first so you always have room. He never had a weight problem!  :? :cheers:
Maybe I should rethink this!  :-P
Title: Re: Milwaukee Midget
Post by: Koncretekid on November 26, 2021, 07:26:01 AM
As my assistant manager always said "Life's uncertain; eat dessert first "  (Or as I have rephrased it "Go fast now; life's uncertain.)
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 27, 2021, 02:47:21 PM
ALL . . . .

Since I turned 60, over a decade ago, (Einstein is right, life speeds up as you age . . . .) my mealtime focus has been Liquor and dessert, in that order.

Must be doing something right, everybody else from my family is dead!  (And yeah, I had LOTS of pie!)

YMMV
Septuagenarianboy
Title: Re: Milwaukee Midget
Post by: fordboy628 on November 27, 2021, 02:53:46 PM
Meah . . . it's all done.

I have no way of accurately checking .002 in situ. 

Went with copper, sprayed the hell out of it, clamped, heat-cycled, retorqued, readjusted lash.

Lost .002 in lash on the retorque with the copper gasket. Went from .015 to .013 cold. THAT I can confirm.

If it gets to the point where it continues to be a problem - ie, it gets to the point where I need to pull the engine - it'll be replaced with somethong [sic ? ?] more substantial.

More likely need to be sold before that, though.

Happy Thanksgiving to everybody.

Chris,

You are watching too much Pornhub, and not enough of the Motor Trend Channel.

JMHO
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 19, 2021, 02:58:05 PM

Chris,

You are watching too much Pornhub, and not enough of the Motor Trend Channel.

JMHO

Yeah - well, I had my "Hans" full at the time . . . but enough about mandated restraints . . .

Nick was in town last weekend for the Green Bay game - they were supposed to play the professional football team out of Chicago, but the Bears showed up instead.

And search engines being what they are, for a while last Sunday, you could go on Google and ask, "Who owns the Chicago Bears?", and rather than Virginia McCaskey, a picture Aaron Rodgers would appear in the search results.

Nick got me up to speed with Trello, which is a business task organizing app he's been using for years. It's great in that it keeps me tighter to task and is easily accessed by Nick, keeping us on the same page and more closely involving him as we move forward.

I popped the head off of the K this morning. When we left Bonneville, the engine was running insanely rich, carboning up the 3 and 4 cylinders, and we were still getting oil buildup on the 1 and 2 plugs. Leakdown test and oil analysis indicated nothing physically wrong with the head or block, although the rich fuel delivery was likely the chief contributor to the amount of lead found in the motor oil sample. Inspecting the bores indicated that my fear of a broken ring was likely unfounded - there was no scoring:

(https://live.staticflickr.com/65535/51757083906_f5a7db9e57_5k.jpg) (https://flic.kr/p/2mRAzRC)DSCN0175 (https://flic.kr/p/2mRAzRC) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Copper coloration is the ceramic coating of the piston crown.

What was odd was the amount of oil in the #1 and # 2 holes.  The 3 and 4 show a lot of carbon from the fuel richness, yet the 1 and 2 are actually rather clean. Curious that the top of the pistons had what looked and felt like ARP thread lube - greyish and sticky - very weird, especially considering the car had in fact turned 9,500 RPM down the salt the last time it ran.

(https://live.staticflickr.com/65535/51757330553_40e6c06f39_5k.jpg) (https://flic.kr/p/2mRBRba)DSCN0177 (https://flic.kr/p/2mRBRba) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Close inspection of the head gasket indicated no leaks or burn-through, and the O-rings on the head continue to stand proud:

(https://live.staticflickr.com/65535/51757330333_53bf457329_5k.jpg) (https://flic.kr/p/2mRBR7n)DSCN0184 (https://flic.kr/p/2mRBR7n) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Thursday, I stopped down and swiped Mark's valve spring compressor, and I'm going to check the intake valve seals on the 1 and 2 holes to see if that might be the source of the oil burning. Another thought is that we might be running too high of oil pressure and the 0W20 is seeping past the low tension upper springs. I bring that up because none of this was happening on the dyno when we were using straight 30 weight break-in oil.

The deeper I dig into this, the less conclusive my findings become.





Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on December 19, 2021, 03:10:38 PM
Oh - by the way - I received a new set of 21 lb injectors last week to replace the 36 lb pieces we attempted to make work.

21 is slightly larger than what the motor requires but these should be trimmable at 43 psi fuel pressure rather than barely workably at 29 lb's at a 40% duty cycle - which apparently didn't work.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2022, 07:58:52 PM
Putting 2021 in the rear view mirror thank-you-very-much.

Been a bit busy with both the Midget and life. The Trello app is keeping me to task and maintaining a degree of communication between Nick and myself. It's essentially acting as a white board that I can fit in my pocket - simple and effective.

I want to share this. Some of you have met my dad - he came out for the rain-out in 2014, but I made a point to get him introduced to a number of you.

I was in Iowa last week giving them some help and I got to dig through his tools. He had a really REALLY nice 24" Lufkin combination square with gradations in 64ths, which he gave to me. But before he did, he reminisced about working in inspection at Collins Radio back during the Gemini and Apollo projects.

"We used to do this all the time - you know, like parlor tricks", he said, and picked up the square, eyed up the end, tightened down the head and said, "That's .700".

Some people bet the ponies, some play poker, but there's not a casino in Nevada that should lay odds against my old man and a combination square.
 
He handed me his caliper, and damned if he wasn't within a half thou.

This is a guy who's 84 years old, has had a retinal detachment and cataracts and hasn't so much as even touched a micrometer in probably 25 years.

Okay, back to the Midget.

I've been keeping an eye on Stainless' progress of late, and realized that along with changing out injectors, I should probably paint the TB bracketing. I neglected it in the run-up to Bonneville and it needed a clean-up:

(https://live.staticflickr.com/65535/51827302398_01e6ce3a39_5k.jpg) (https://flic.kr/p/2mXNtnh)20220117_125315 (https://flic.kr/p/2mXNtnh) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Came apart nice and I changed out the 36lb injectors for a new set of 21 pounders.

(https://live.staticflickr.com/65535/51827536909_3633e36e11_5k.jpg) (https://flic.kr/p/2mXPF5z)20220117_125204 (https://flic.kr/p/2mXPF5z) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Rather than waiting for it to cure, I hit the bracketry with a light coat of Dupli-Color engine primer and a coat of Moss Motors proprietary Austin-Healy Green engine enamel and hung it in the oven at 280 for about an hour.

(https://live.staticflickr.com/65535/51827536714_0842324ffa_5k.jpg) (https://flic.kr/p/2mXPF2d)20220117_174428 (https://flic.kr/p/2mXPF2d) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


Back together, and one step closer to firing it up - once I get the head back on - and the clutch installed - and the engine installed . . .

On the way back from Iowa, I made a swing up to Bangor, Wisconsin - yep, we've got one here, too - and chatted with Rey Moreno.  Ray owns Badger Tuners and is a Holley certified dyno tuner who looked over my data and settings.

https://badgertuners.com/

Nick and I will be bringing the Midget up to his shop the last weekend of March to put a tune on it that eliminates the variables I had reinstalling the engine after our stressful yet successful initial dyno work at T&T.

Yup - I just threw down a timeline.
Title: Re: Milwaukee Midget
Post by: manta22 on January 17, 2022, 08:22:09 PM
Interesting that your Dad worked at Collins Radio. They made very high quality equipment for the military and for amateur radio operators. I still have my Collins "S-Line" and one of the first SSB transceivers ever made, a KWM-1. I also have a military R-390A/URR radio made by Collins with serial number 12. Maybe your Dad will recognize some of these model numbers.
Title: Re: Milwaukee Midget
Post by: Stainless1 on January 17, 2022, 11:25:58 PM
Yep, easy to tell the stuff that needs attention after a couple of months... if it is orange and it wasn't painted that color then it needs work.  If it's white and it used to be shiny aluminum... that's rust too.
Now's a good time to look at the rest of the car... before you can see the ground
Good to hear you found a tuner... now all you need to do is get him interested in coming to Bonneville because every gearhead should... and he could be part of a team... racing not spectating... on his own dime of course  :roll:  :laugh:
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2022, 07:07:21 AM
Oh - by the way - I received a new set of 21 lb injectors last week to replace the 36 lb pieces we attempted to make work.

21 is slightly larger than what the motor requires but these should be trimmable at 43 psi fuel pressure rather than barely workably at 29 lb's at a 40% duty cycle - which apparently didn't work.

JMHO . . . .

The smaller injectors running at a higher working pressure, will supply a better "atomized" fuel component into the inlet stream.   I have seen tests where better "atomization" ENHANCES bhp output, IF, this is what the engine requires/desires.   This is USUALLY the case on 4 valve DOHC engines.   BUT, there are other engine types where the bhp responds favorably to the fuel being "rained in", and droplet size does not matter.

How to know for sure?    Test, test, test . . . . .     This is a situation where you will want to use HB2's "closed loop" test procedure.    Read his dyno testing book to grasp the significance of this procedure.

BTW, that Samuel Johnson thing:   "All things, but in moderation."     Uuhhmm . . . . NO.

F/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2022, 03:31:04 PM
Yeah, I'm still here . . .

After trying every reasonable method to suss out the cause of my ongoing oil smoke from cylinders one and two, I've come to the conclusion that I'm simply going to have to pull the engine again, strip it down and get the cylinders re-honed.

My diagnostics included the following:

Drained the Mobil One racing oil, which is the biggest change I made when installing the engine back in the car - it had been topped up with 30 wt Brad Penn Break-in Oil during the dyno time. I went back to the Brad Penn this time, and yes, Rex, I also emptied the accumulator (that thing is SO COOL)

Checked the spark plug leads - ranging from 550 to 1250 ohms, length dependent

Confirmed spark on all cylinders

Cleaned O2 sensor - never a great idea, but you have to start somewhere

REPLACED O2 sensor after observing obviously faulty lean reading considering the carbon build-up on the plugs

Confirmed injector actuation with really cool and likely dangerous technique that I'd just as soon not share the details with Kate about

Cleaned plugs

Replaced plugs

Went two heat ranges hotter on plugs, pulling the ignition back a couple of ticks to avoid having to replace the Diamond pistons which I've been told they will never make again because they're "Getting out of making the weird s#*t"

Reset the throttle cable

Reset the TPS

Checked crankcase pressure - found it to be zero - it is really well ventilated

Checked valve guide seals - no leaks



1 and 2 remain oily - 3 and 4 continue to carbon up.

I was going to head to Badger Tuners last month to put it on the dyno, but we would have been working around what is, at this point, almost certainly a mechanical issue, and not an EFI problem.

So out it comes again. I found the deck plate (thanks again, Terry) and the associated washers and will pull it out and completely tear it down to the block.  Placed the order for the piston rings this morning - should see them in a couple of weeks.

What's been confusing me was why I'm still seeing stellar leakdown numbers. Cold, the #1 is at 4%, the rest are at 5%.

I came across this - it's a good read, and my thinking after reading it is this - I maintain good leakdown because at TDC, the cylinder pressure holds the ring against the wall tightly. When the piston moves in the bore without that pressure and is drawing a vacuum in the cylinder, I'm thinking a glazed cylinder wall and middle/oil ring issue with high oil pressure pumping past a low tension top ring.

Something like that . . .

In short, I'm fairly confident I screwed up by switching oil too early after the initial dyno work - aka, improper break-in.

https://www.jrcengineering.com/technical-support/piston-ring-seating-problems/




Title: Re: Milwaukee Midget
Post by: generatorshovel on April 04, 2022, 07:07:26 PM
Chris, many years ago, I had a Shovelhead HD, damn thing ate oil, several rebores later, the problem persisted, eventually I discovered that once the heads got hot, oil was pulled thru the pores in the alloy, from an oil return, into the intake port, which I discovered after heating the heads in an oven I noticed oil bubbling out of the alloy ever so slightly, it turned out that when relieving the heads to accept a higher(er) lift cam, plus porting, left 2 poofteenths of very porous cast alloy between the bottom valve spring retainer, & the intake port,,,that discovery took several years to pinpoint
Tiny
Title: Re: Milwaukee Midget
Post by: manta22 on April 04, 2022, 07:27:59 PM
Chris,

You might check the cylinder bore diameter at three places- top, middle, and bottom of the bore to see if you have taper on any of the cylinders.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 04, 2022, 07:52:37 PM
Chris, many years ago, I had a Shovelhead HD, damn thing ate oil, several rebores later, the problem persisted, eventually I discovered that once the heads got hot, oil was pulled thru the pores in the alloy, from an oil return, into the intake port, which I discovered after heating the heads in an oven I noticed oil bubbling out of the alloy ever so slightly, it turned out that when relieving the heads to accept a higher(er) lift cam, plus porting, left 2 poofteenths of very porous cast alloy between the bottom valve spring retainer, & the intake port,,,that discovery took several years to pinpoint
Tiny

Well, a Harley's going to leak SOMEWHERE . . .  :roll:

Tiny, while nothing on this morphydite motor would surprise me, I can actually rule that one out because after the last fire-up, I removed the intake manifold and checked the back of the intake valves for oil to confirm my previous valve-stem seal observation. No oil accumulation or residue, despite a really oily cylinder.

Neil, I dug up my bore gauge earlier this morning in anticipation of doing that very thing.  :wink:
Title: Re: Milwaukee Midget
Post by: salt27 on April 09, 2022, 12:06:46 PM
Happy Birthday Chris, I'll be tilting one in your honor.   :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 09, 2022, 01:11:03 PM
Thanks, Don!

Actually, I was digging through the "beer fridge" earlier this morning and came across the Black Butte Porter you set me up with last September.  How I let it go unnoticed this long is absolutely a crime against all things I hold sacred, so I too will lift one - or maybe more - later today.

Got to upload some pictures - and I received a cool video from Badger Tuners with a hotrod garden tractor they built and dynoed, doing a pull in Northern Wisconsin. I think it's a 2.5 liter ECOTEC, and its running flat up against it at full tilt. Scarey cool.

Off to lunch.  I'll work on the photos later today.
Title: Re: Milwaukee Midget
Post by: Stainless1 on April 09, 2022, 10:49:25 PM
Well in honor of your birthday I took my Brother from another mother, my Brother and his son out to B&C BBQ for smoked prime rib and a Buffalo Sweat Stout. 
Then we came back to the house and I opened a Heretic Brewing Incubus barrel aged stout.  We had a great time on your birthday...
Oh... Happy Birthday  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2022, 04:42:49 PM
We had a great time on your birthday...
Oh... Happy Birthday  :cheers:

I also celebrated your birthday - and Slim's - on March 17th.

The intake officer at county told Kate I was having a great time as well! :friday

I'll take their word for it . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2022, 09:44:33 PM
https://www.youtube.com/watch?v=YgYEuJ5u1K0

I've been told it feels good when you stop . . .

I don't know how I missed this, but I did.

The kettle is now completely disassembled and new rings are on the way - which will probably solve the problem in holes one and two once they've received a light honing.

Anyone who has followed this build for any period of time is aware that I, from time to time, will wind up with egg on my face.

Well, grab a fork, boys, I'm offering up a souffle.

Pulling the pistons today, imagine my surprise and astonishment when the wrist pin in piston number four simply slipped right out of the piston.

Yep - I neglected to install a clip.

A dozen dyno pulls, a trip down the salt at 114 mph . . . I can't tell you at this time how grateful I am we had clutch issues.

(https://live.staticflickr.com/65535/52000892216_b6cbe781c6_5k.jpg) (https://flic.kr/p/2ne9azb)DSCN0192 (https://flic.kr/p/2ne9azb) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'm still showing ~5% leakdown cold, but with the piston at TDC, it's above the damage in the cylinder wall - the damage is deeper.

I'm going to give props to Rey Moreno at Badger Tuners - He zoned in on the oil analysis a couple months ago and mentioned he thought that I had a lot of iron in the oil. The Blackstone Lab's written analysis didn't highlight anything out of spec for a new engine, but Rey puts a lot of credence into oil analysis, and thought the number unusual.

I got ahold of Steve Demirjian at Race Engine Development - he sleeved the K six years ago, and says he can take care of it. So the K will be winging its way back to sunny Southern California in the next few days. Best timing might see it done in 8 weeks.

 :roll:

Bon appetit . . .

Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on June 29, 2022, 05:46:38 PM


I got ahold of Steve Demirjian at Race Engine Development - he sleeved the K six years ago, and says he can take care of it. So the K will be winging its way back to sunny Southern California in the next few days. Best timing might see it done in 8 weeks.



And, of course, I've never had the best timing . . .

I saw some of you at the May Elmo meet - a good weekend, and congratulations to Nick Arias and his new bride. If what I heard is true, I guess they met there (!).

Anyway, when I came out to SoCal last May, I traveled down to Oceanside and delivered the block to Steve. It was nice putting a face to the name. Darton has been really slow to get product out, especially custom stuff.  Steve DID get the part, it's fitted into the block, but now the block is tweaked, and we need to come up with a way to level it front to back without taking off more than .009 - that's the next gasket thickness I can go to.

And, as he explained to me last April, Steve is out of town starting today until mid July. I'm not going to begrudge him a vacation, but the likelihood of me retrieving the block, getting it honed, reassembling and testing the whole package before WOS is evaporating as quickly as a spilled beer in a Wendover casino parking lot.

I did pick up a new tent, though. The Pop-Up I've been using for many years finally gave up the ghost last September and found its resting place in the communal dumpster, courtesy of the USFRA.

(https://live.staticflickr.com/65535/52182746286_6bf9707f52_4k.jpg) (https://flic.kr/p/2nvddsb)IMG_20220629_154934645 (https://flic.kr/p/2nvddsb) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

My question is how high to keep it.  Right now, it's at 8 feet, and I think that's about what everybody else has theirs set at. I was able to set it up by myself, but I needed a step stool. I'd like to have it so that if I'm sharing a pit, we can offer it up to expand and make for a larger shaded area.

Title: Re: Milwaukee Midget
Post by: manta22 on June 29, 2022, 07:46:21 PM
MM,

If you're ever in Oceanside again, stop by the American Surf Museum. Years ago I bought a T-shirt there with a Duke Kahanamoku photo and logo but when I wore it in Kauai last week, nobody even noticed. Maybe it's an Oahu thing?
Title: Re: Milwaukee Midget
Post by: Stan Back on June 29, 2022, 08:43:07 PM
I recently saw a hour-long documentary about him on PBS.  What a story!  If anyone gets a chance at it, it's terrific.
Title: Re: Milwaukee Midget
Post by: manta22 on June 30, 2022, 11:44:30 AM
I recently saw a hour-long documentary about him on PBS.  What a story!  If anyone gets a chance at it, it's terrific.

Stan, I saw that PBS documentary on Duke Kahanamoku as well. It was pretty good. In 1932 my Dad swam against him in the Cincinnati Olympic Trials. It was a bad year to try out- he was competing with Duke Kahanamoku, Buster Crabbe, and Johnny Weismuller!  https://m.facebook.com/groups/Old.Cincinnati/permalink/2687710254604740/?comment_id=2687832124592553
Title: Re: Milwaukee Midget
Post by: desotoman on July 02, 2022, 10:58:59 AM
 1drink
Title: Re: Milwaukee Midget
Post by: jl222 on July 02, 2022, 01:34:30 PM
1drink
 

   Schilt's for your lips and Blatz for your Blatter :laugh:

     JL222
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on July 14, 2022, 12:20:48 PM
You know, every now and then, a cold American lager like Schlitz or Blatz is just what the doctor ordered.
And as long as the doctor's paying, I'll shut up and drink . . .  :cheers:

Anyway - some GOOD NEWS from the Pommy Pigmy Playhouse - the Block is DONE and we're looking to get it out the door on the road to Beerhaven this afternoon.  Should see it early next week.

AND - I put together a cool shirt for TPN (that's Test Pilot Nick). He throws off a little more heat than my scrawny ass does and wanted something to keep his core cool while the line moves up.

I found an aluminum box of perfect dimensions to slide a modified battery box into. With 1/2" insulation, the battery box fits perfectly and snugly in place:

(https://live.staticflickr.com/65535/52216264524_20e0cf98d0_4k.jpg) (https://flic.kr/p/2nyb1fQ)IMG_20220708_141252927 (https://flic.kr/p/2nyb1fQ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

The battery box was a gift from Fordboy - I sealed up the drain holes on the bottom with aluminum tape and fiberglass, attached an old seatbelt from my MGB to hold the top in place and drilled holes in the top for the tubing.  In the corner, I installed a bilge pump courtesy of Cabela's:

(https://live.staticflickr.com/65535/52214986217_00f42616f0_4k.jpg) (https://flic.kr/p/2ny4sg4)IMG_20220713_205915211_MF_PORTRAIT (https://flic.kr/p/2ny4sg4) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I don't necessarily want to be drawing down the battery in the Midget while waiting in line, so I picked up an 8 amp 12 volt rechargeable utility battery and installed it and a charge regulator in a cheap plastic ammo box - the center pigtail attaches to my solar panel which sets rather nicely on the top of the Midget:

(https://live.staticflickr.com/65535/52216474245_9f10bcd4ad_4k.jpg) (https://flic.kr/p/2nyc5AH)IMG_20220713_205925299_MF_PORTRAIT (https://flic.kr/p/2nyc5AH) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

The quick-disconnects are from McMaster-Carr, and the brass tubing manifold is a pair of distribution blocks for an air compressor. They hang from a lanyard and fit under the suit away from the harnesses and neck restraint system. I sewed the tubes into an old shirt I got at the Salvation Army Thrift Shop:

(https://live.staticflickr.com/65535/52214986237_b46c992205_3k.jpg) (https://flic.kr/p/2ny4sgp)IMG_20220713_205720027 (https://flic.kr/p/2ny4sgp) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

I'm waiting on Mel at C&S to finish balancing the crank/flywheel/clutch assembly. I'll also need to get the block honed - Steve in Oceanside has a guy, but he's ass-over-teakettle with haymaker work. Hoping T&T might be able to knock it out and they'll let me hang around and use their ring file to get a start on the reassembly.




 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 06, 2022, 10:57:36 PM
Bummed about everybody waiting out the weather in Wendover - I'll say it again, not only is it the fastest sport in the world, it's also the slowest.

I'm still tacking toward WOS, but I've had yet ANOTHER monkey wrench thrown into my path.

The block came back from Steve Demirjian, and after a .009 haircut, it is square. Mel at C&S was able to squeeze me in for a honing, and by this last Thursday, I was down at T&T fitting rings.

All but one, anyway . . .

(https://live.staticflickr.com/65535/52267297812_53505fdee0_4k.jpg) (https://flic.kr/p/2nCFyF7)20220806_202505 (https://flic.kr/p/2nCFyF7) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

It's supposed to look like this older one, which now has too large a gap . . .

(https://live.staticflickr.com/65535/52268261591_019b86e3be_4k.jpg) (https://flic.kr/p/2nCLvaZ)20220806_202732 (https://flic.kr/p/2nCLvaZ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

My, "GEEZ, I'M IN A HURRY, I'LL JUST CUT IT DOWN" mentality was tempered by the fact that THAT kind of thinking is what got me in trouble last time.  I showed it to Mark, and he suggested that MIGHT work, PROVIDED the radial thickness was the same.

And of course, it WASN'T. The original spec was .105, the rest of the kits were .103-.104. So this outlier was .112, which stood proud of the piston when pressed into the ring grove.

I got on the blower with August at Total Seal, and after assuring himself through a bunch of questions that I was actually able to completely answer, (thanks again, Fordboy) he assured me a correct ring will be on its was as soon as they can get one made. A couple of days, he said.

So now the powerplant is back on hold until I get the correct part.

While I didn't think to check these when they arrived, had I, the engine would be together and likely a day or so from installation.

What I'm wondering is if there's some poor sack out there running with a loose ring, because these oddball sizes are all custom order, and I suspect a complete set with a compression ring that is too small likely snuck its way into somebody else's ring pack.

Good news? I have a trailer again!

I was Craigslisting, and came across what I hoped might be a solution not too far from Road America. It was a 4 wheel utility trailer, smallish, but sturdy. Unfortunately, it was just too narrow to fit the Midget on.

On the way back, I happened across this -

(https://live.staticflickr.com/65535/52268748340_a26f401cd9_4k.jpg) (https://flic.kr/p/2nCNZSd)IMG_20220717_130940222_HDR (https://flic.kr/p/2nCNZSd) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

(https://live.staticflickr.com/65535/52268261636_fda23bdf70_4k.jpg) (https://flic.kr/p/2nCLvbL)IMG_20220718_112129504_HDR (https://flic.kr/p/2nCLvbL) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Used boat trailers in Wisconsin are as common as Camaros at a dragstrip, but this one didn't have a particularly deep "V". It has an adjustable suspension carriage which lets the owner adjust the position of the center of gravity longitudinally, it has brakes, Bearing Buddies, working lights (!) and clear title. For $350.00, he was asking a scrap price for it.

But what I REALLY liked about it is this - I could cut the tongue down, get the Midget on it, and store them BOTH in the garage, saving me the hassle of bothering friends for parking or paying for space.

And after last year's trailer fiasco, an extra pair of wheels offers a welcome bit of mental security. A 5300 lb GVW rating doesn't hurt, either.

A couple of cut-off wheels, new bearings, a new coupler (not shown), a little welding* and a bit of creativity, and I've got a trailer that will haul just about any small sports racer one would care to trailer.

(https://live.staticflickr.com/65535/52267297807_f960067e74_4k.jpg) (https://flic.kr/p/2nCFyF2)IMG_20220725_133927522_HDR (https://flic.kr/p/2nCFyF2) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

*Note - I did the welding, and they looked pretty okay for a change. I've got a Hobart 125 MIG with flux core wire, and in the past my welds looked like crap. But this time, I put in a new spool of Lincoln flux core wire, and all of a sudden, I've got welds I'm not frightened of. I remain no welder, but I can attest that quality wire makes a BIG difference in what can be achieved with a BS welder.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 15, 2022, 10:03:51 PM
A big Thanks to August Cedarstrand at Total Seal. The replacement ring arrived today, I used Fordboy's little Childs/Albert ring file to set the gap, and as I settle in for a late supper, I do so with a finished short-block.

(https://live.staticflickr.com/65535/52289282095_8178648eb6_4k.jpg) (https://flic.kr/p/2nECeQt)20220815_201457 (https://flic.kr/p/2nECeQt) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

Tomorrow, I'll reinstall the head and adapter plate - looking to do the install on Sunday.

I'm tied up with a music project this week with a band I've done tech for, but this time, they're dragging me on stage at "the world's largest Irish music festival".  Other than my propensity to slam Guinness and slip Bushmill's into my coffee, culturally, I'm about as Irish as a Kolache. But the band is quite good, and it's pushing me to get my chops back together.

Officially, Nick and I are now settled on World Finals, but as damp as it's been the last two weeks, I'm concerned.                                                                             
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 16, 2022, 09:40:28 AM
Looking good Chris... do you need to borrow my "world's tallest leprechaun" tshirt? 
Hope to see you at WF... 
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 16, 2022, 10:08:23 AM
Thanks, Bob - I'll make this one do . . .

(https://live.staticflickr.com/65535/52289798023_7496363b82_4k.jpg) (https://flic.kr/p/2nEETcM)IMG_20220627_133954385 (https://flic.kr/p/2nEETcM) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

Pray for dry . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 16, 2022, 12:51:15 PM
Morning progress -

(https://live.staticflickr.com/65535/52290071896_ee6cec7d39_4k.jpg) (https://flic.kr/p/2nEGhBJ)2022-08-16_11-32-04 (https://flic.kr/p/2nEGhBJ) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

Newly balanced crank/flywheel/clutch assembly. Mel at C&S said there wasn't a lot of work to get it in check, and that makes sense. The crank was balanced before it was shipped to me, and the flywheel with the previous clutch was balanced when it was on the old A-series engine - which was also pre-balanced. When he spun it, there was only about a half gram of correction needed. It's a 6 1/2" clutch, not a lot of mass, but it'll be spinning at a pretty good clip.

Grabbing chow - then back to it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 16, 2022, 09:15:06 PM
Head, timing wheel and belt in place, new gasket, all torqued to spec.

(https://live.staticflickr.com/65535/52291257304_bb1fcd9e1f_4k.jpg) (https://flic.kr/p/2nENmZN)2022-08-16_08-07-46 (https://flic.kr/p/2nENmZN) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

I'll line up the cams tomorrow - today's work is done.

 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2022, 01:58:37 PM
Okay, here's the point in the rebuild that everything could go all Dante's ninth circle - caution, precautions and documentation are my friend at this point.

Before I tore the engine down last April, I carefully lined up the timing marks and photographed them in situ BEFORE I started loosening bolts and fasteners:

(https://live.staticflickr.com/65535/52291322582_ec09b0a757_5k.jpg) (https://flic.kr/p/2nENGph)Before (https://flic.kr/p/2nENGph)
Some clean-up was obviously in the cards on the timing wheel, but it had been previously scribed and painted with the line you see here. Not absolutely perpendicular to the slot in the sensor holder, but close enough that a tooth either way on the belt - an 8mm pitch - would have been painfully obvious.

In tearing down the engine, I didn't want to incumber Steve in Oceanside with any appendages that might get in the way of his machine work, so the timing sensor bracketing needed to come off.  The problem is, I've got no other way to check timing than with the teeth on the timing wheel - 6 degrees each - and an approximate reference off of the back of the block on the flywheel - which winds up buried under the bellhousing.

This needed to go back into place precisely from whence it came.

(https://live.staticflickr.com/65535/52292568309_b194fbe26a_4k.jpg) (https://flic.kr/p/2nEV5Hk)2022-08-17_11-40-49 (https://flic.kr/p/2nEV5Hk)

When I tore it down, I located the two-piece bracket with both itself and the block by drilling 3/32 holes into each piece and using a piece of 3/32 brass rod to pin them in place upon reinstallation. Yeah, there are two extra holes - let's just say those were Mulligans . . .

The result - nothing goes clunk when you turn it.

Truth is, with an 8mm pitch belt and 24 teeth on the drive shaft pulley, 15 degrees would have been pretty obvious - that translates to 2 1/2 teeth on the timing wheel. But I'm reasonably certain at this point that when I fire it up, we'll be able to proceed with previous ignition timing that wasn't too far off.

(https://live.staticflickr.com/65535/52292299348_a75ab3dd55_4k.jpg) (https://flic.kr/p/2nETGL5)2022-08-17_11-37-57 (https://flic.kr/p/2nETGL5)

Title: Re: Milwaukee Midget
Post by: Stan Back on August 17, 2022, 02:07:43 PM
YIKES!!!   So many ways to go wrong!
Title: Re: Milwaukee Midget
Post by: manta22 on August 17, 2022, 02:31:15 PM
"The result - nothing goes clunk when you turn it." This is good!  :wink:

The last time my engine went "clunk" it turned out it was a couple of teeth missing on my flywheel.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 17, 2022, 02:44:36 PM
Stan -

DOHC, belt drive cams, canted valves and British - that's about as unforgiving as it gets.

When Fordboy set up the shims on the valvetrain, I was dumbfounded as to the tedium necessary to set the clearances. That tedium I experienced first-hand - to a lesser degree, but with a lot more insecurity - when I needed to pull the cams to check the valve seals last February.

Every time I take a wrench to this thing, I appreciate crate motors more and more . . .

"The result - nothing goes clunk when you turn it." This is good!  :wink:

The last time my engine went "clunk" it turned out it was a couple of teeth missing on my flywheel.

I get it, Neil.

The fixes themselves are often easy, but the headache is the work involved getting it to the point that you can access the easy fix.

If I can paraphrase Woody, "It's the 10-minute jobs that take all day"
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2022, 05:58:20 PM

"The result - nothing goes clunk when you turn it." This is good!  :wink:

The last time my engine went "clunk" it turned out it was a couple of teeth missing on my flywheel.

I get it, Neil.

The fixes themselves are often easy, but the headache is the work involved getting it to the point that you can access the easy fix.

If I can paraphrase Woody, "It's the 10-minute jobs that take all day"

YES

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 17, 2022, 06:17:06 PM
 :cheers:
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2022, 06:23:00 PM
YIKES!!!   So many ways to go wrong!

midget,

If there is any question AT ALL of proper camshaft timing, PUT A DEGREE WHEEL ON IT AND CHECK TO BE CERTAIN.
NO HYSTERICS, NO HARANGUE, JUST DO WHAT YOU NEED TO BE CERTAIN.

At a minimum, double check TDC using a dial indicator with an extension.  If TDC checks out, cams should be OK, if you used the thicker gasket.

The proper tools are in my toolbox @ T&T.   Loan out to you for the asking.


And before you reply about "complexity" or "time available" or ?  or ?,  CONSIDER the "replacement cost" . . . . . .

Jus' sayin' . . . . that:  "A dead horse won't run."


 :dhorse:  :dhorse:  :dhorse:
 :cheers:
Now back to my bottle of 3Floyds Robert the Bruce

Title: Re: Milwaukee Midget
Post by: fordboy628 on August 17, 2022, 06:30:21 PM
:cheers:

No kidding.  One of my final projects is the Healey 3000 road race "engine from hell".

Damn project keeps expanding as more parts are found to be inadequate for the design spec bhp & rpm range . . . . . .

"Why won't it be OK?"

 :dhorse:  :dhorse:

             1drink
Title: Re: Milwaukee Midget
Post by: manta22 on August 17, 2022, 08:45:49 PM
"Jus' sayin' . . . . that:  "A dead horse won't run."

The SOB won't even walk!
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2022, 01:32:42 PM


midget,

If there is any question AT ALL of proper camshaft timing, PUT A DEGREE WHEEL ON IT AND CHECK TO BE CERTAIN.
NO HYSTERICS, NO HARANGUE, JUST DO WHAT YOU NEED TO BE CERTAIN.

At a minimum, double check TDC using a dial indicator with an extension.  If TDC checks out, cams should be OK, if you used the thicker gasket.

The proper tools are in my toolbox @ T&T.   Loan out to you for the asking.


And before you reply about "complexity" or "time available" or ?  or ?,  CONSIDER the "replacement cost" . . . . . .

Jus' sayin' . . . . that:  "A dead horse won't run."


 :dhorse:  :dhorse:  :dhorse:
 :cheers:
Now back to my bottle of 3Floyds Robert the Bruce

This is precisely why 10 minute jobs take all day . . .

One of my best friends - a man who has expertise in engine building I will never achieve, posts up IN CAPS WITH OVERSIZED TYPE IN ALARMING COLORS and says:


And before you reply about "complexity" or "time available" or ?  or ?,  CONSIDER the "replacement cost" . . . . . .

Jus' sayin' . . . . that:  "A dead horse won't run."



And then punctuates the statement with this:


 :dhorse:  :dhorse:  :dhorse:



Oh, good lord . . . :roll:

Well, if at some point I had thought I had done it right, I certainly have enough doubt NOW to reconsider my confidence . . .

SO . . .

(https://live.staticflickr.com/65535/52294630209_d4a88ed334_4k.jpg) (https://flic.kr/p/2nF6DDk)2022-08-18_11-00-56 (https://flic.kr/p/2nF6DDk) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

30 degrees ATDC -



(https://live.staticflickr.com/65535/52294368908_c0f65d1156_4k.jpg) (https://flic.kr/p/2nF5iY9)2022-08-18_10-59-42 (https://flic.kr/p/2nF5iY9) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr



Turning through 300 degrees rotation back to zero on the dial indicator gets me . . .

(https://live.staticflickr.com/65535/52293381057_8d992d3fe7_4k.jpg) (https://flic.kr/p/2nEZfje)2022-08-18_10-59-19 (https://flic.kr/p/2nEZfje) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

A grand coincidence - the transmission pilot tool is a friction fit into the center of the timing wheel. That saved me 10 minutes looking for refrigerator magnets . . .

As to the cam timing . . .

(https://live.staticflickr.com/65535/52294796949_4815a6fed3_4k.jpg) (https://flic.kr/p/2nF7vda)2022-08-18_12-28-25 (https://flic.kr/p/2nF7vda) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

BULLSEYE!

And as long as I've gone down the rabbit hole, I might as well access my new-found welding skills . . .

(https://live.staticflickr.com/65535/52294863410_f3ff40e32c_4k.jpg) (https://flic.kr/p/2nF7QY3)2022-08-18_11-06-46 (https://flic.kr/p/2nF7QY3) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr


So now I can actually put a timing light on it, knowing that the trailing edge of the 7th tooth is TDC.

Trust me, I'm not bitching - I've made enough errors on this build and ducked catastrophe often enough that double checking - and re-checking - has become second nature and expected.  And I'm grateful to have Mark's eyes looking over the Cheddar Curtain to help keep this project moving forward.

Thanks, Fordboy!

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on August 18, 2022, 01:57:58 PM
'Mark' that tooth MM: https://www.amazon.com/TOMICCA-Luminous-Fluorescent-Shellac-Halloween/dp/B08DNSNC28/ref=sr_1_1_sspa?keywords=glow+in+the+dark+nail+polish&qid=1660845283&sr=8-1-spons&psc=1
Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2022, 04:33:42 PM
midget,

NICE JOB!   It would appear that you were awake in class.       (All appears good from down here below the cheddar curtain.)

"I see you have constructed a new lightsaber... your skills are now complete.
 Indeed you are Powerful, as the Emperor has forseen."


See, I can use text modifiers for "good" too.

 :cheers:  :cheers:  :cheers:

Darthbeerboy


Gee, I wonder where the super trick timing pointer setup came from?   Hmmmm . . . . .
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2022, 05:05:03 PM

Gee, I wonder where the super trick timing pointer setup came from?   Hmmmm . . . . .


The scrap pile, actually!

Stan Back PM'd me suggesting I needed wheel chocks on the trailer. He's right, and I found a pair (I actually have 4) that I had gotten from that cheaper-than-cheap freight forwarding "hardware" supplier that smells like the cargo hold of a ship.

(https://live.staticflickr.com/65535/52295183269_4331487c06_4k.jpg) (https://flic.kr/p/2nF9u3R)2022-08-18_03-46-53 (https://flic.kr/p/2nF9u3R) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Stock, they were too tall to clear the bumper, but with a trim and a plate weld, I was able to make a pair that will bolt to the trailer.

The scrap?

(https://live.staticflickr.com/65535/52295408140_ec9688ac5b_4k.jpg) (https://flic.kr/p/2nFaCTW)2022-08-18_03-47-49 (https://flic.kr/p/2nFaCTW) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr
 
Well . . .

The pointy part was already done. Bending it and tacking in a few little gussets will keep it from getting knocked out of place. It's bolted tight up against the water pump casting so the base won't twist, and should make life a little easier for anyone tuning it.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 18, 2022, 05:07:31 PM
Oh, you mean THIS one . . .

(https://live.staticflickr.com/65535/52293381057_8d992d3fe7_4k.jpg) (https://flic.kr/p/2nEZfje)2022-08-18_10-59-19 (https://flic.kr/p/2nEZfje) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Didn't Mike Hart make that?

 :roll:

Title: Re: Milwaukee Midget
Post by: fordboy628 on August 18, 2022, 05:34:13 PM
Oh, you mean THIS one . . .

(https://live.staticflickr.com/65535/52293381057_8d992d3fe7_4k.jpg) (https://flic.kr/p/2nEZfje)2022-08-18_10-59-19 (https://flic.kr/p/2nEZfje) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Didn't Mike Hart make that?

 :roll:

Uhhmm, NO.   It was that other Illini machinist.

The one with the matching, universal set.   In both English & Metric threads.   Another 10 minute job!

10 minutes here, 10 minutes there, pretty soon you're a member of AARP like Woody!

 :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on August 18, 2022, 05:55:44 PM
Hey I'm just surprised Woody knew so much about nail polish  :laugh: I only have white in my tool box...
Looking good Chris... I see racing in your future.... mine too I hope  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 28, 2022, 12:08:56 PM
Okay - the engine is now back together and in place.

(https://live.staticflickr.com/65535/52315969497_1779a410f9_4k.jpg) (https://flic.kr/p/2nGZ256)2022-08-28_09-37-59 (https://flic.kr/p/2nGZ256) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Picked up that sexy marque plate from a vintage MG parts supplier in Perth. Still debating whether MG stands for, "My Goodness", or "Motherf%*^#ng Gawdaweful" . . .

The last few times I was trying to start the Midget, I noticed that the starter seemed to be dragging a bit and felt overly warm. While it hasn't been used all that much, it has been used on the salt to turn over two different engines with about 13:1 compression and to start engines that weren't too keen on starting. For a car that has fewer than 100 miles on it, the starter has seen extraordinary abuse.

I took it over to MJ auto Electric on Friday to have them give it a go-over.

My explanation - a Japanese starter of unknown origin, modified by a company in New York to fit a 1275 BMC engine, then remodified to fit a destroked K-series MG-Rover engine utilizing a custom crank, ribcage transmission and an adapter plate - didn't faze them one bit.

They were quick to note the modifications and questioned the unusual application, but recognized the guts as something that they could service.

I dropped it off on Friday - it was done Saturday. I'll pick it up on Tuesday - because tonight we're boogie'in off to see Asleep at the Wheel in Door County.

https://www.youtube.com/watch?v=D6sO_W-vzs4
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 17, 2023, 09:38:49 AM
midget,

Allow me to, as a public service, point out an alternative to the high cost of performance camshaft regrinding:

https://www.youtube.com/watch?v=bRrHUBFqXVo

Additionally, to all you racers who have complained to me about this "high cost" of cam regrinding, please direct your communications and inquiries directly to the YouTube poster.

 :cheers:
Publicserviceboy

Disclaimer:  This is 15:28 of your life you will NEVER get back . . . . .

Title: Re: Milwaukee Midget
Post by: Stainless1 on January 17, 2023, 10:21:36 AM
That almost looks like it would come from Willie's builds... backyard engineering... I'll bet that's the way Isky did it in the 50's  :roll:
 :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on January 17, 2023, 10:39:45 AM
A little on the "arts and crafts" spectrum, and I'm trying to justify the time, though the part was certainly shiney when he finished.
But is it worth getting swarf in your sandals?
In the next video, he fly-cuts the piston for clearence . . .
Title: Re: Milwaukee Midget
Post by: floydjer on January 17, 2023, 05:39:00 PM
Of much enjoyment did I from video.
Title: Re: Milwaukee Midget
Post by: Jack Gifford on January 18, 2023, 12:49:35 AM
... I'll bet that's the way Isky did it in the 50's...
Not quite. It was still the fifties when Isky went to computer-generated profiles to precisely control maximum acceleration and jerk values. And still in the fifties when Ed first offered 7075 alloy rods.

I hope the guy in the video uses hydraulic lifters, because he surely didn't create any clearance ramps on those lobes!
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2023, 08:06:59 AM
... I'll bet that's the way Isky did it in the 50's...
Not quite. It was still the fifties when Isky went to computer-generated profiles to precisely control maximum acceleration and jerk values. And still in the fifties when Ed first offered 7075 alloy rods.

I hope the guy in the video uses hydraulic lifters, because he surely didn't create any clearance ramps on those lobes!

x 2!

Based on the way he did it, I'd bet real money that instead of a ramp, there exists an "inverse flank".   Good luck with that if it is a "flat" tappet!
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 18, 2023, 08:24:40 AM
"Necessity is the mother of invention."   Plato

Well, that is clearly the case here.



And I DO applaud the guy's ingenuity.   Judging by his "safety sandals" there probably isn't much in the way of "technology" available in his probable third world environment.

And I'll be the first to admit it, ALL kinds of horrible things get "cobbled together" at the race track!   We have all done it, just the circumstances are different.
It's a testament to how much abuse the internal combustion engine can tolerate, and still run, more or less.

I have to wonder though, how long it ran?  And how well?

Bonneville die hards, I think you are "safe", for now.   Or at least until somebody sets up a Go Fund Me page for this guy, so he can buy a Cam Dr!


 :cheers:
Possiblegofundmeboy
Title: Re: Milwaukee Midget
Post by: salt27 on January 18, 2023, 01:36:36 PM
I remember my dad telling me about welding and grinding cam lobes in the 40s and 50s and how spoiled we were now to be able to thumb thru a catalog and pick out what we THINK we need.
Title: Re: Milwaukee Midget
Post by: fordboy628 on January 19, 2023, 08:26:25 AM
I remember my dad telling me about welding and grinding cam lobes in the 40s and 50s and how spoiled we were now to be able to thumb thru a catalog and pick out what we THINK we need.

Consider for a moment that if you have chosen to race something "orphan", (ie: any application for which there are NO blanks or billets),  your only choice may be welding all the lobes and regrinding your original cam.    Web Cams provides this service for many orphan applications.   Needless to say, this can be expensive.

Another reason to race something "Normal".    As if any racer is . . . . normal!


 :dhorse:
Abbynormalboy
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 05, 2023, 10:40:01 PM
Let's see, . . . where was I?

Oh, yeah,

So the engine is back in place and plumbed.  I was looking to go through the wiring harness to see if there are any issues I need to address.  One issue that has been churning over in the back of my mind for two years is that I wired a switch directly to the fuel pump circuit, bypassing the dedicated outlet from the ECU intended to activate the fuel pump.

It's more of an annoyance than an issue - and actually, having a switch in the circuit isn't a bad thing.  But by bypassing the ECU out, I lose the automatic pump shut-down when the fuel reaches pressure in the rail while the engine isn't running. So if your struggling to fire up, the pump runs constantly, despite having built sufficient pressure in the fuel rail. I decided to fix that.

But after tearing the house and garage apart looking for my notes, spreadsheets and schematics, I came to the conclusion that I had lost 'em all.

So the last two days have found me in the garage with the Holley manual, my laptop and a continuity checker, retracing and confirming my terminations one-by-one, re-entering the locations through the amphenol connectors, and, in general, recreating the pin map and a new spreadsheet to mirror the ones I created 6 years ago when I first installed the EFI system. 

I'm just about done, but I felt my cranium was so far up my rectum that if I blinked, I was going to tickle my sphincter.

Things are falling into place for Speedweek. Nick's ready to drive, and I'm looking forward to simply dealing with the vehicle and not have to worry about wheel-time.

Heading to the SCTA tech meeting on the 22nd. Stopping at the Roge-Ma-Hall in Salina on the way out - I've got a guitar amplifier I repaired for Wayno, which he uses for harmonica. Clean little Fender amp - should wail - I know guitar sounds great through it.
Title: Re: Milwaukee Midget
Post by: Elmo Rodge on April 06, 2023, 07:53:44 AM
Yay.  :cheers:
Wayno
Title: Re: Milwaukee Midget
Post by: Stan Back on April 06, 2023, 01:20:53 PM
Long time no hear.

Longer time no see.

Hope to fix those this year.

Stan
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on April 12, 2023, 01:23:51 AM
Long time no hear.

Longer time no see.

Hope to fix those this year.

Stan

Hey, Stan.

Just been off the game of late. Tough getting motivated, but the plan is Speedweek.
To that end, I pulled the tank and replaced the fuel pump today. The gas was garbage, although there was only about a quart to deal with. The pump was locked up, and my troubleshooting of the wire loom kept blowing the fuse. Pulling the tank and checking the wires showed no issue with the wiring, leaving the pump suspect.
Cleaned the tank, replaced the pump, reinstalled the whole kit, and I'll pick up a pale of fuel tomorrow to test the rest of the fuel plumbing.
It was a solid day of garage time.


Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on April 12, 2023, 03:25:21 PM
After Bonneville we would drain our fuel system and pump some Marvel Mystery Oil into the fuel pump. Back when we ran carburetors we had to disassemble and clean our Holley fuel pumps sometimes. Dried race gas can be difficult to clean off parts
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 09, 2023, 11:01:55 PM
Time for an update!

Saw some of you last month in La Habra at the tech inspection soiree. Steve made me feel welcome, and it was a worthwhile trip. I've been in touch with Ellen at the USFRA, and I'm looking to volunteer this year for the WOS in whatever capacity they'll have me, but attending the tech meeting will hopefully give me a leg up.

Stopped by Nick's on the way out - along with his 5-year-old son, James (named after Kate's dad and Nick's grandfather) they are currently terrorizing the pee-wee classes in motocross around Boulder. I couldn't even ride a bicycle at 5, and this kid's turning laps and developing a reputation as a real competitor.  I know from experience his crew chief is a damned good manager.

And since I last visited, Nick and Elizabeth have had a new arrival. Meet Zoe - soon to be giving Nick grey hairs, no doubt . . .

(https://live.staticflickr.com/65535/52885594153_cd5ec41219_4k.jpg) (https://flic.kr/p/2ozjuCR)20230419_172339 (https://flic.kr/p/2ozjuCR) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

I would be remiss on a trip to LA to not stop at the Rodge Mahal and get caught up with Wayne and Gus. The tank is just about ready to go - I suspect if we get a season in this year, Wayno will be taking no prisoners.

HEAR IT RUN!

https://www.facebook.com/100080413390071/videos/152848574147127/

This was the view I had leaving the truckstop in Salina - I had never been there early enough in a year with precipitation to enjoy a view quite like this -

(https://live.staticflickr.com/65535/52885581558_ee5d59522d_4k.jpg) (https://flic.kr/p/2ozjqTG)20230421_094818 (https://flic.kr/p/2ozjqTG) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)

While I didn't take any pictures in LA, I was equally stunned by the greenery on the hillsides - I've been there 4 times - this was the first time I didn't arrive during a drought.

Now, on to the Midget -

AARGGHH!

When we attempted to run in 2021, a number of problems cropped up. Part of what Stainless and the Bombshell Betty crew attempted to help me sort out  - trying to make some sense out of the ECU settings - is something I'm still trying to get a complete handle on. You can't really work on this stuff without the engine in the car and running, so now that the engine is in place, I was hoping to come to grips on setting it up to the point where I can throw it on the trailer and take it up to La Crosse to Badger Tuners to get it dialed in. One would think that a straightforward task . . . and one would be underthinking it.

When we initially installed the Kettle into the Midget, the plan was to tune the engine at T&T, which we did, but it never performed as well in situ as it did on the dyno. A lot of that was my destroying the #4 cylinder by not installing a circle clip on the piston ring, but there were fundamental issues with the way the engine was performing that were related to the reinstall of the engine into the chassis. I switched from break-in oil too early, which glazed a couple of the cylinders, causing oil fouling on the 1 and 2 plugs, and the incorrect clutch cylinder sizing turned the clutch into scrap. Not the first time I brought back a non-running race car from the salt.

One of the things I did do - in order to facilitate isolating the ECU in the cockpit and being able to move the wiring harness to the dyno - was to install Amphenol connectors on a plate on the footwell. It made setup at T&T a breeze, and mostly worked when I reinstalled the motor in 2021.

Now I'd been working on and off on the harness since 2018. I was out with my cancer diagnosis for a while, and it took a while to get the car back together, but by and large, little had changed. Nevertheless, upon reinstallation of the K series this time, I wanted to double-check my work.

I dug for my notes and drawings on the harness from 6 years ago - the last time I remember looking at them was at WOS in 2021.  I have torn the house apart looking for them, and they simply are no longer here. So I determined I would recreate the schematic and pinout sheet. Pin by pin - point by point.

When I was convinced I had it 100%, I reinstalled the plate with the Amphenol connectors, checked everything over and . . . not a bloody thing. No spark, no fuel through the injectors.

After spending two days going over dozens of bulls#*t YouTube DIY videos on diagnosing Holley HP systems (why does EVERYBODY running Holley EFI speak like they know precisely how many catalytic converters it takes to buy enough Sudafed to make meth?), I decided to recheck the pinouts.  I discovered upon reinstalling, I broke two on the back side of the footwell plate.

(https://live.staticflickr.com/65535/52884562902_ac06254088_4k.jpg) (https://flic.kr/p/2ozed5E)20230509_200333 (https://flic.kr/p/2ozed5E) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/)
 
I'm on it, but I'm looking at a more effective strain relief method - possibly potting the connections.

It's beer time.
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 13, 2023, 10:24:12 PM
'bout 80 days or so - kind of need to remind myself of that.

The Midget fired up yesterday - first time in over a year, and that's after the block repairs and reassembly. I had to dial up a few extra degrees of advance for it to catch, but it sounded healthy.

Only ran it for about a half minute and shut it down, let it cool, and proceeded to fill it with water. Two leaks became painfully obvious. The first was on the driver's side at the heater hose flange at the back of the head. It was an easy fix of a stupid oversight - I had installed the adjoining header gasket backwards, and while it's functionally symmetrical, on one end of the gasket, there's a little ear that pokes out and was just catching the edge of the flange. I trimmed it back, put a skim coat of RTV on the flange gasket, and done.

The second leak is not quite so clear, but it's on the intake side. I had to pull the manifold and throttle bodies to get at it.

From what I was able to see, it appears as though it's leaking down around the water pump/thermostat housing. While the thermostat housing and gasket are new, all that really means in a NOS part is that it's unproven. It's all a bit dodgy and cobbled on this side, but the engine design was intended for a transverse mounting rather than inline - every clamp is another opportunity for a leak . . .

Notice the rubber plug with the screw coming out of it to the right of the first intake port. I've capped off the hoses as well, secured the stopper with a bit of Hylomar. I'll top it off tomorrow and lightly pressurize the system to locate the leak . . . or leaks . . .

(https://live.staticflickr.com/65535/52896321758_23abe753f0_4k.jpg) (https://flic.kr/p/2oAgtzy)20230513_210348 (https://flic.kr/p/2oAgtzy) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Title: Re: Milwaukee Midget
Post by: WOODY@DDLLC on May 15, 2023, 09:50:21 AM
Progress in spite of your efforts!  :evil:
Harold would be proud of ya!  :-D
Title: Re: Milwaukee Midget
Post by: fordboy628 on May 16, 2023, 09:02:49 AM
Progress in spite of your efforts!  :evil:
Harold would be proud of ya!  :-D

The "FIRST RULE" of "development engineering":

2 steps forward, 1 step backward . . . . .

It can vary . . . . . . and can be "difficult" to deal with at times.

Hang in there like a 3 toed sloth!   They have a "unique" perspective.

 :cheers:
f/b
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2023, 09:56:32 AM


Hang in there like a 3 toed sloth!   They have a "unique" perspective.

 :cheers:
f/b

I'm thinking less "Bradypus" and more "Platyruhini", judging by THIS prehensile appendage . . .

(https://live.staticflickr.com/65535/52902359451_37a27fa12b_4k.jpg) (https://flic.kr/p/2oANqnH)Prehensile (https://flic.kr/p/2oANqnH) by


 Leaks are stopped - and now, so has the spark . . .
Back to the garage . . . (https://www.flickr.com/photos/137682296@N04/)
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 16, 2023, 11:02:24 PM
I don't know which is more frustrating -

A. Taking apart something in order to repair it and not being sure, capable or able to fix it, or . . .
B. Putting something back together and having it work BRILLIANTLY and remaining unsure as to what the problem was in the first place.

So the good news is that I have spark and the Midget runs BRILLIANTLY.
The bad news is that I have spark and the Midget runs BRILLIANTLY.

I will say this - generally speaking - be it a breaker panel, a PA system, a trailer, a Fender amplifier or a race car, if there's a problem, CHECK THE GROUNDING FIRST.

Which is what I did.

Every connector checked out fine - both grounds and signal wires at every pinout to the Molex connectors on the ECU. I'm thinking (a fool's errand, in my case), everything should be fine.

And the damned thing fired right up.

The problem is that I CHANGED NOTHING, and now it decides to rock and roll.

Perhaps I'll be able to recreate the failure before August, diagnose it and solve it - or maybe it IS solved - I simply don't know.

It was useful having the pinout sheet completed - the time last week was well spent.

Anyway, I'll continue to button things up and make an appointment to dyno the damned thing.


 
Title: Re: Milwaukee Midget
Post by: manta22 on May 16, 2023, 11:31:17 PM
Chris, the most maddening problems to trace in electronics are INTERMITTENTS. Things work OK during testing but stop working when they are needed. A British lady once described how she fixed her TV: "If in doubt, give it a big thump". :-D
Title: Re: Milwaukee Midget
Post by: wheelrdealer on May 17, 2023, 07:36:02 AM
Chris:
I have been out of the LSR thing for a while to concentrate on some circuit racing. I do check in and I want to say it is good to see the conversation on the Midget cranking up again. I always enjoyed this thread albeit some of yours and Fordboy's wit were over my head. Requiring some quick google searches to understand the depth of the commentary!  8-)

Take care and good racing,

BR
Title: Re: Milwaukee Midget
Post by: Speed Limit 1000 on May 17, 2023, 09:52:55 AM
Chris, looking forward to seeing the worlds tallest midget on the salt. May the salt be hard and dry and the electronics gods smile as you set new records :cheers:
Title: Re: Milwaukee Midget
Post by: Stainless1 on May 17, 2023, 11:19:35 AM
Chris, often connectors that have been to the salt just need to be unplugged and re-plugged... That can be a fix...
See ya on the salt  :cheers:
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on May 21, 2023, 06:07:35 PM
Guess what I learned today?

I learned how to operate a fire extinguisher . . .  :roll:

(https://live.staticflickr.com/65535/52914606022_0e309c7e85_4k.jpg) (https://flic.kr/p/2oBTbRu)2023-05-21_04-47-06 (https://flic.kr/p/2oBTbRu) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Hoping to vent the exhaust out of the garage and dial in a respectable idle - something I've done in the past with no real concern - it appears as though the exhaust hose may have had too abrupt a turn/curve in it exiting the exhaust outlet. 

At first, I couldn't quite figure out why it had gotten so much louder . . .

Anyway, I'll come up with a work-around - just not tonight.
Title: Re: Milwaukee Midget
Post by: manta22 on May 21, 2023, 07:54:06 PM
Guess what I learned today?

I learned how to operate a fire extinguisher . . .  :roll:

(https://live.staticflickr.com/65535/52914606022_0e309c7e85_4k.jpg) (https://flic.kr/p/2oBTbRu)2023-05-21_04-47-06 (https://flic.kr/p/2oBTbRu) by Chris Conrad (https://www.flickr.com/photos/137682296@N04/), on Flickr

Hoping to vent the exhaust out of the garage and dial in a respectable idle - something I've done in the past with no real concern - it appears as though the exhaust hose may have had too abrupt a turn/curve in it exiting the exhaust outlet. 

At first, I couldn't quite figure out why it had gotten so much louder . . .

Anyway, I'll come up with a work-around - just not tonight.

Remember what happened to Keith Turk, Chris!
Title: Re: Milwaukee Midget
Post by: desotoman on August 23, 2023, 05:55:00 PM
Chris, I just ran across this so I thought it fitting to post on your thread.

Tom
Title: Re: Milwaukee Midget
Post by: Milwaukee Midget on August 24, 2023, 10:04:53 PM
Thanks, Tom - yeah, the "Roaring Raindrop" - EX181.
Frame and bodywork aside, the car utilized a number of off-the-shelf production pieces, including an MG TC gearbox and MGA front suspension pieces. It's reported that it only took 29 hp to achieve 100 mph with this shape.
It ran a prototype blown MGA Twin Cam engine which produced 290 hp from 1.5 liters. For 1957-59, that was pretty damned remarkable.
Title: Re: Milwaukee Midget
Post by: Stan Back on August 25, 2023, 04:44:48 PM
That's like 300 H.P. per 90 inches  (converting leitters to mule/pounds per-inch), minus royalties.  Quite a feat.

By my calculations, the Midget will go to somewhat generously over 200 MPH!  (Your results may vary -- along with his.)