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Misc Forums => NON LSR Posting => Topic started by: Clay Pitkin on September 14, 2013, 09:34:50 AM

Title: Yet Another electrical question
Post by: Clay Pitkin on September 14, 2013, 09:34:50 AM
Ok so on my trailer, I have a 2000 pd electric winch. I have it wired correctly, using a dbl throw dbl pull 20 AMP toggle switch and a 12 volt battery.

I am also using 10 Gauge wire.

When I load a car on, it gets so hot it always melts the contacts on the switch, and I end up replacing the switch.

Is there a switch that I can use that wont melt? In other words a heavier duty one?

Do I need bigger wires?

I am stumped.

TIA
Clay
Title: Re: Yet Another electrical question
Post by: Seldom Seen Slim on September 14, 2013, 09:43:11 AM
So - how much current does the 2000# winch draw under load?  That's the issue -- maybe it's more than the "20 amp" switch contacts can handle (obviously).  Either a heavier-rated switch -- or the same switch that just turns on the power to a heavy-rated contactor.  Starter/snow plow motor contactor or relay, maybe.  That'd be one way to win the game.
Title: Re: Yet Another electrical question
Post by: Jessechop on September 14, 2013, 10:47:13 AM
Are you using 10 gauge wire to supply power to the winch? Or just to a remote? If you are using 10 gauge wire to supply power you are way under sized. I will look for a chart
Title: Re: Yet Another electrical question
Post by: Jessechop on September 14, 2013, 10:53:25 AM
So I just dug through my desk drawer and found the paperwork on my Superwinch LT2000 and it says 100 amp draw at 12V @ 2000 lbs, 10 amp with no load. 100amps should be on a 1 gauge cable. With that said I guess my winch has about 4 gauge wire supplying the power, but I also use the supplied breaker too...but I have never had it kick.
Title: Re: Yet Another electrical question
Post by: wobblywalrus on September 15, 2013, 02:06:08 AM
Sometimes a mo'sickle starter motor solenoid works good for this.  Hook up the big load carrying wires to the big terminals on the solenoid.  Use light duty wires for a low voltage switch current.