Well, I haven't taken that pump apart again but you're on the right track. I bought two big bits of fuel foam a few weeks back...today I cut the top out of the fuel tank. Just to recount, the tank is Al, and epoxy lined.....I didn't have a sock filter in it but did have a deep cross piece over the outlet to try and defeat vortexing. So anyway I hooked a hose up to the outlet, filled it with water and cut the top out leaving a 1 inch border.Lo and freakin behold, when we look inside there is about a pint of epoxy sitting in the end where the outlet is...the tank has been left to sit on a 45 degree angle before the goo has gone off , completely covering the cross piece, and filling the "sump" area of the tank........then a drill bit has been run up the outlet......top effort....
The Colonel is going to make a gasket and screw down the plate we've made for the top, and then attach the piece with the filler neck to that, stuffed full of foam we should be fairly confident that it won't cavitate... We're buying a slightly smaller pump than the 044 which is bigger than we need.
I cleaned up and touched up the paint on the wheels, just a brush , rough as guts because the wheels have discs on both sides.
We found that the last surviving 1.5kg Cold Fire cylinder had carked it...corroded through. We're going to run one 4 kg cylinder for the fuel tank, sump and upper engine bay nozzles and keep a single 1.5kg cylinder for the cab.
We have decided to change the way the chute release operates. At the moment the doors are loaded by the drone spring pressure, this runs the risks of the doors opening accidentally and also means that sometimes the catch jams. We have decided to try and use a strap arrangement to retain the chute and drone and have the bay doors kept closed by magnets, when the pin is pulled it will release the strap allowing the drone to open the doors and pull the chute out.
I gave the screen a cut too with some 800 1200 and then 2000, I'll finish that when I run a buffer over the car as it goes in the trailer.
We also began to work out a better way to organize the canopy hinge....the current arrangement is made so that if the car is upside down the canopy pins can be popped and the canopy removed, but it tends to come of the ferrules which keep the pivot points aligned and allows the canopy to fall too far forward..
We've got 60 days.