I applaud you for considering K/DS as a project! I have been attempting to set the E/DS record and worked on the design and redesign several times.
First let me say I have never blown up a diesel! I have drag raced many years and watched in dismay at all the engines that were trashed due to
mental failure and then attributed to mechanical.
When we first began manufacturing and marketing nitrous oxide units, we tested the mechanical strength of engines. First the cranks will stand great torque loads IF they are even and continue in the same direction of rotation. (Detonation forces are opposing the crank rotation).
The combustion envelope will take quite high pressure before distorting and releasing gases (blow by). I suspect the weaker part is the piston as often it is the piston failure that begins the chain of events that later release pressure and shrapnel out the exhaust or oil pan. The head gasket is the weakest part and the extreme heat of the combustion (like nitro dragsters) tends to weaken and even melt parts. However, it is the clamping force that must be first considered. Do you have sufficient clamping force around the cylinder?
We have ARP fasteners in our Cummins 4BT and will run up to 55 lbs boost and have it set at 3650 rpm with a little N2O from Mike Wood at Nitrous Express and push rods/valve springs from Hamilton Diesel. Colt Cams will grind you a special camshaft. You may contact me for any questions at
goldenhawkracing@yahoo.ca Also look at Honda 2.2 liter dragcars they are reporting 900hp, they are containing the pressure, with less rpm and longer run time it is reasonable to think a goal of 100hp could be achieved.
Happy New Year,
Randy
NOT an expert just a student/observer.