Author Topic: rollcage fab questions (2)  (Read 9456 times)

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Offline so cal racer

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rollcage fab questions (2)
« on: October 23, 2009, 08:14:43 PM »
I am looking for an answer on the rollcage mounting pads. i have an 86 iroc camaro that i am working on . i read in the rule book that on unitized bodys there has to be 1/4'' thick plates top and bottom (sandwiched) and bolted to floor pan and or sill plates. do all of the mounting plates have to be 1/4'' thick at all mounting points it seems that they will be very  hard to form to to the sill and floor configuration. the reason i am asking this question is this car has run in nhra comp and has 1/8'' thick mounting pads now on the current cage. And 1 last question can the cage and pads be welded to the car body instead of being bolted. thanks for your help     Keith   (so cal racer )

Offline CNC-Dude

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Re: rollcage fab questions (2)
« Reply #1 on: October 24, 2009, 08:40:45 PM »
 I have seen on a few occasions where a race car from one sanctioned organization crosses over into another one like LSR. And most of the times the rules of the LSR organization have stricter guidelines for car construction than the racing org. the car came from. So I would say that it probably needs to be upgraded to the 1/4" plates. It would be hard to imagine someone buying an old Winston Cup car, and still not having to upgrade it in someway to conform to LSR requirements. I would contact one of the tech advisers for a final say so, but if its in the rulebook, its probably the way it will have to be.

Offline tedgram

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Re: rollcage fab questions (2)
« Reply #2 on: October 25, 2009, 09:04:20 AM »
  I think welded 1/8 plates are OK.

I am looking for an answer on the rollcage mounting pads. i have an 86 iroc camaro that i am working on . i read in the rule book that on unitized bodys there has to be 1/4'' thick plates top and bottom (sandwiched) and bolted to floor pan and or sill plates. do all of the mounting plates have to be 1/4'' thick at all mounting points it seems that they will be very  hard to form to to the sill and floor configuration. the reason i am asking this question is this car has run in nhra comp and has 1/8'' thick mounting pads now on the current cage. And 1 last question can the cage and pads be welded to the car body instead of being bolted. thanks for your help     Keith   (so cal racer )

Offline Glen

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Re: rollcage fab questions (2)
« Reply #3 on: October 25, 2009, 09:53:12 AM »
SoCal racer
If you are running under SCTA/BNI you better get their approval first. I have seen vehicles turned down for non complience to the rule book. The rules are written from experience and accidents and failures from the past.
Take it to a lakes meet for a pre inspection or have an inspector come to your shop.
Glen
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South West, Utah

Offline FoundSoul

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Re: rollcage fab questions (2)
« Reply #4 on: January 03, 2012, 03:01:16 PM »
so cal racer-- what became the end of this?  I'm at the same point in my build and struggling with the same question.  It appears the section of the rulebook (3.B) is specifically addressing bolt in cages, but I don't see separate specs for weld in cages.  I'm trying to get my fabricator (who really does know his stuff, came highly recommended, etc.  Just hasn't built an SCTA car yet) to go with 1/4" pads, but his concern is that the unibody car we're welding this into has roughly .025" floors.  Welding 1/8" plate to this is doable, and the plates can be nicely formed to match the contours of the unibody.  Welding 1/4" plate to .025 material he says it not very safe because the amperage used to weld to the .025 is too low for good penetration on 1/4 plate but works fine on 1/8 if you pre-heat the 1/8 plate a little. 

We're trying to build the vehicle to be safer than required and not trying to skimp, but having trouble digesting the rulebook on this requirement and if it applies to weld in cages, and if not what the requirement is and where it is in the rulebook.  Seems like a question every car out there had to answer at some point.

What's everyone running on their cars that have been repeatedly passing tech for years?
Jerry a.k.a. 'FoundSoul'
http://www.DIYAutoTune.com and http://AMPEFI.com
13 Records total held at the ECTA Ohio Mile (as of 9/2015)
Fastest so far-- AA/BGC Record @ 217.3913mph September 2015  -- MS3Pro Engine Management and a little 3.0 liter

Congrats to our customers:
Lee Sicilio - 1969 Daytona Charger #97 - Bonneville A/BGALT Record Holder - 273.514mph - MegaSquirt-3 EFI and Ignition Control
Gary Hart - 1953 Studebaker #787 - Bonneville AA/BGALT Record Holder - 240.984mph - MegaSquirt-1 EFI and Ignition Control
Frank Kinney - Black Opel Racing #6666 - Bonneville E/GMS Recond Holder - 208.974mph - MegaSquirt-3 EFI and Ignition Control

Offline Steve Walters

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Re: rollcage fab questions (2)
« Reply #5 on: January 03, 2012, 03:30:06 PM »
I had the same problem when I built my car, at that time the rules clearly stated 1/8" top and 1/8" bottom for a total of 1/4".  I both welded, and bolted the plates, and also tied them in undernieth with sub frame connectors.  I think that the wording in the rule book got changed round which made the plate thickness a fuzzy problem, I have been to all the rule meetings since 2007 and don't remember the rule beeing changed.  You could use 3/4" plate, but the strength would only be as good as the area around the 25 gage sheet metal.  I would check with Dan or Mike to get a good answer, when I'm inspecting I would let the 1/8" top and bottom pass, but there is a lot of new techs', that work off of the wording and not common sense.   :-o

Steve   
I've been from Bone to Blackfoot, but still just a Newbie here.

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Offline wickedwagens

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Re: rollcage fab questions (2)
« Reply #6 on: September 12, 2012, 11:28:29 AM »
Did you ever get an answer for thickness of welding plates?  I am starting my cage and trying to figure out if i need to go 1/4" plate or 1/8" will be ok.

Thanks
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Offline FoundSoul

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Re: rollcage fab questions (2)
« Reply #7 on: September 12, 2012, 11:31:07 AM »
Yep-- between the forums and talking with Kiwi Steve we decided we needed to go 1/4" to ensure that we don't have any problems with the tech inspection.  It is possible to nit 1/4" to thinwall unibody steel, maybe not ideal, but it is possible....    we've used 1/4" pads everywhere with a minimum size for each as specified in the rulebook. 
Jerry a.k.a. 'FoundSoul'
http://www.DIYAutoTune.com and http://AMPEFI.com
13 Records total held at the ECTA Ohio Mile (as of 9/2015)
Fastest so far-- AA/BGC Record @ 217.3913mph September 2015  -- MS3Pro Engine Management and a little 3.0 liter

Congrats to our customers:
Lee Sicilio - 1969 Daytona Charger #97 - Bonneville A/BGALT Record Holder - 273.514mph - MegaSquirt-3 EFI and Ignition Control
Gary Hart - 1953 Studebaker #787 - Bonneville AA/BGALT Record Holder - 240.984mph - MegaSquirt-1 EFI and Ignition Control
Frank Kinney - Black Opel Racing #6666 - Bonneville E/GMS Recond Holder - 208.974mph - MegaSquirt-3 EFI and Ignition Control

Offline johnneilson

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Re: rollcage fab questions (2)
« Reply #8 on: September 13, 2012, 01:37:25 AM »
do some searches here in the forums, there have been many discussions and the key is really where you do the attachments.
the rule book states a minimum plate thickness, weight here is your friend so skimping doesn't help.

word to the wise, do not rely on the foot plate directly on the floor pan, even with a sandwich plate on the opposite side.
there is a video and or pictures of a mustang on its roof and you can see the cage feet sticking up in the air punched through the bottom.

John
As Carroll Smith wrote; All Failures are Human in Origin.

Offline Tman

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Re: rollcage fab questions (2)
« Reply #9 on: September 13, 2012, 10:02:49 AM »
.

word to the wise, do not rely on the foot plate directly on the floor pan, even with a sandwich plate on the opposite side.
there is a video and or pictures of a mustang on its roof and you can see the cage feet sticking up in the air punched through the bottom.

John

This is wise advice. Think of how a cookie cutter works, thats what that Moostang looked like!

Offline FoundSoul

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Re: rollcage fab questions (2)
« Reply #10 on: September 13, 2012, 10:47:46 AM »
Good call!  We did place the pad on the heavier structural areas of the unibody and not just on thin floorplate.  There's somewhat of a crossmember built into the unibody just behind the seats, perfect to the main hoop.  Then the front attachment points near the kick panels were built into the floor and sides of the body there. 

Here's an early picture that shows both of these-- 

The cage at this point is tied into the body in more places than I've yet been able to count...  16 or so points. 

Here's a couple other pics from an earlier stage in the build....



A bunch more are available here:  https://www.diyautotune.com/cars/project/diyautotune_s13_240sx.htm
Jerry a.k.a. 'FoundSoul'
http://www.DIYAutoTune.com and http://AMPEFI.com
13 Records total held at the ECTA Ohio Mile (as of 9/2015)
Fastest so far-- AA/BGC Record @ 217.3913mph September 2015  -- MS3Pro Engine Management and a little 3.0 liter

Congrats to our customers:
Lee Sicilio - 1969 Daytona Charger #97 - Bonneville A/BGALT Record Holder - 273.514mph - MegaSquirt-3 EFI and Ignition Control
Gary Hart - 1953 Studebaker #787 - Bonneville AA/BGALT Record Holder - 240.984mph - MegaSquirt-1 EFI and Ignition Control
Frank Kinney - Black Opel Racing #6666 - Bonneville E/GMS Recond Holder - 208.974mph - MegaSquirt-3 EFI and Ignition Control

Offline Milwaukee Midget

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Re: rollcage fab questions (2)
« Reply #11 on: September 13, 2012, 11:14:50 AM »
This was the advice I was given from a member of the tech committee -

"Think about running a box tube along the floor area . . . and attaching the cage structure to it. It displaces the load over a larger area. You also solve the problem of 1'/4" plates to oh-to-thin 18 swg.  Your body becomes attached to a cage instead of a cage attached to a body."

This is how I handled it -





« Last Edit: September 13, 2012, 11:19:49 AM by Milwaukee Midget »
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Well, I guess we're making a LOT of progress . . .  :roll:

Offline Kiwi Paul

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Re: rollcage fab questions (2)
« Reply #12 on: September 13, 2012, 11:41:02 AM »
That last picture of the Cage looks good. Don`t forget to extend the wings on the seat to meet the Lateral restraint Helmet Rule, and give thought to your Door Net mounts. The net and hardware needs to be inside the outside plane of the drivers side bars..ie if the door was wiped off, the net would still be in place. I am impressed with the work you have done thus far...   

Offline FoundSoul

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Re: rollcage fab questions (2)
« Reply #13 on: September 13, 2012, 11:51:35 AM »
Thanks....  goal up front being somewhat of a funny car style cage, though I also wanted the full containment seat, and at 6' 1" and 225lbs there's only so much room in there, so we've got the FC seat, and a partial funny car style 'cage within a cage' style setup going on around me.  There's another bar or two in there now as well, one for sure on the drivers side of me, and a few more attachment points you can't see in these pics. 
Jerry a.k.a. 'FoundSoul'
http://www.DIYAutoTune.com and http://AMPEFI.com
13 Records total held at the ECTA Ohio Mile (as of 9/2015)
Fastest so far-- AA/BGC Record @ 217.3913mph September 2015  -- MS3Pro Engine Management and a little 3.0 liter

Congrats to our customers:
Lee Sicilio - 1969 Daytona Charger #97 - Bonneville A/BGALT Record Holder - 273.514mph - MegaSquirt-3 EFI and Ignition Control
Gary Hart - 1953 Studebaker #787 - Bonneville AA/BGALT Record Holder - 240.984mph - MegaSquirt-1 EFI and Ignition Control
Frank Kinney - Black Opel Racing #6666 - Bonneville E/GMS Recond Holder - 208.974mph - MegaSquirt-3 EFI and Ignition Control