Tom,
I don’t know if Ron has a Liberty, I only remember the Jerico. Like you mentioned the older ones are a problem. Older Liberty’s also had welded gear sets and it was a chore to change the gears out. The new ones are splined gears, making gear tuning a simple job. I was on the phone with Craig today with Liberty I was going over some changes on my transmission he is working on and I asked him that exact question, he mentioned how they engage the lugs on the gears is different on the new style. He also has a semi clutches set up that doesn’t free wheel. Too bad they can’t get rid of reverse like Weismann.
Andy, if you aren’t too attached to that rear end, why don’t you consider a trans axle like Al Teague ran in his liner. Al ran his with a straight axle, so I know it can be done, and you would gain lots of space.