Author Topic: Turbo exhaust manifold - materials  (Read 7266 times)

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Offline BobDcuda

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Turbo exhaust manifold - materials
« on: April 29, 2015, 06:50:48 PM »
I'm working on turbocharging my slant six motor for eventual switch to Modified class, and could use some guidance about which materials to use for the exhaust manifold.

I understand the place for 321 stainless for such a high heat application, but I was a bit surprised by the cost of a piece of .500" thick 321 plate for the flanges.  Some of the available tubing and bends seem a little more reasonable.  Could regular 1/2" steel work OK for the flanges, and then the rest be done in 312 stainless?

I'm planning to make a log-type manifold with short runs from the exhaust ports.  Would 16ga bends be adequate of the manifold and turbo are adequately braced?

Any suggestions or guidelines you might offer to make sure I do this right?  Thanks....


Offline Dynoroom

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Re: Turbo exhaust manifold - materials
« Reply #1 on: April 29, 2015, 07:23:14 PM »
Yes you can use steel for the flanges. You don't have to use 321. I've used forged schedule 40 steel tube in the past with much success. For the limited run time at Bonneville it holds up very well.
You can also live with 3/8" flanges if you want.
« Last Edit: April 29, 2015, 07:25:12 PM by Dynoroom »
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Offline BobDcuda

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Re: Turbo exhaust manifold - materials
« Reply #2 on: April 29, 2015, 10:32:57 PM »
Thanks Dyno - helpful information. :-)

Offline kiwi belly tank

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Re: Turbo exhaust manifold - materials
« Reply #3 on: April 30, 2015, 10:30:03 AM »
The stock exhaust manifold will get the job done for you, it just won't have the eye appeal but you're running a 170 aren't you?
  Sid.

Offline BobDcuda

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Re: Turbo exhaust manifold - materials
« Reply #4 on: April 30, 2015, 01:01:31 PM »
Sid, yes I'm running the 170.  The turbo I chose is the Precision 6266 which should  give me more HP than I can handle.  Should be more HP on tap than I can use, so no need to get too exotic.  Thanks for your input!

Offline kiwi belly tank

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Re: Turbo exhaust manifold - materials
« Reply #5 on: April 30, 2015, 02:28:37 PM »
If you use the stock one grind the heat riser box off it to get it away from the intake. Which ever way you go, put a blanket on it & the turbine housing to stop the heat transfering to the intake.
My friend makes custom three layer blankets that are so good you can put your hand on them & it feels like warm laundry plus it won't cost you an arm & a leg.
I can PM you is info plus you can google his reputation.
  Sid.

Offline BobDcuda

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Re: Turbo exhaust manifold - materials
« Reply #6 on: April 30, 2015, 06:18:10 PM »
Sid, please do PM that info.  I've seen different versions of  the cast manifold modified for turbos, but I wasn't sure how well that would work for a 3 mile cruise at WOT.  Thanks again!

Offline kiwi belly tank

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Re: Turbo exhaust manifold - materials
« Reply #7 on: May 01, 2015, 02:42:14 AM »
Waaaay back in Aus I ran a turbo'd 225 in a small hydroplane with a stock exhaust manifold & blowing through a Holley on a modified stock iron intake. I had the exhaust manifold wound up with aspestos rope :roll:, it's a wonder I'm still alive! :?
PM sent.
  Sid.

Offline BobDcuda

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Re: Turbo exhaust manifold - materials
« Reply #8 on: May 01, 2015, 01:18:03 PM »
PM received - thanks!

Offline NathanStewart

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Re: Turbo exhaust manifold - materials
« Reply #9 on: May 01, 2015, 03:37:11 PM »
I've used stainless sch 10 weld els from Ace Stainless Supply to make my turbo manifolds.  That's a Precision 5557 with v-band in/out hot side on my Ecotec.
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Offline Buickguy3

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Re: Turbo exhaust manifold - materials
« Reply #10 on: May 01, 2015, 06:47:37 PM »
  These are the $99 special block huggers for a small block Chevy.   

    Doug  :cheers: :cheers: :cheers:
I keep going faster and faster and I don't know why. All I have to do is live and die.
                   [America]

Online Stan Back

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Re: Turbo exhaust manifold - materials
« Reply #11 on: May 01, 2015, 08:03:16 PM »
I guess you found the secret -- Arkus Duntov used to own a Roadmaster.
Past (Only) Member of the San Berdoo Roadsters -- "California's Most-Exclusive Roadster Club" -- 19 Years of Bonneville and/or El Mirage Street Roadster Records

Offline kiwi belly tank

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Re: Turbo exhaust manifold - materials
« Reply #12 on: May 01, 2015, 11:21:53 PM »
  These are the $99 special block huggers for a small block Chevy.   

    Doug  :cheers: :cheers: :cheers:
Good one Doug, eight hole's is eight hole's! :mrgreen:
  Sid.

Offline Elmo Rodge

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Re: Turbo exhaust manifold - materials
« Reply #13 on: May 02, 2015, 12:50:21 AM »
And six holes is six holes. I used a Mustang V-6  header for the basis of my Flathead headers.  :-D :cheers: Wayno

Offline Tman

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Re: Turbo exhaust manifold - materials
« Reply #14 on: May 03, 2015, 02:17:28 PM »
As Dynoroom posted, the Weld Els work great. Any plumbing supply will have them. On my lakester thread you can see them in use. If you want stainless look at Fastenal. I got header flange material there for a fair price.