I didn't read much past the first post, because I'm wondering why worry about costly custom spools versus welding common open diffs? Which are virtually free. Yes, it's heavier, but the cost difference more than covers the extra power required, or so it seems to me, coming from drag racing. And done correctly, I've had my own welded diffs survive far more than anyone is willing to believe. I had a GM 7.5" survive a 10.21-second pass on drag radials in a full-street-weight car. That's extremely uncommon, even with an automatic transmission, which I was running. I daily-drove that thing for over a year on the welded open diff, at that power level, on those grippy tires.
So, anyone have any evidence I can read, please, about the weight reduction of a proper spool being worth MPH?